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2 - Operation Manual For VRF Unit

The document provides installation instructions for an air conditioner outdoor unit. It includes precautions for installation and safety, a list of installation components, and steps for installing the outdoor unit, connecting refrigerant pipes and electrical wiring, and performing a trial run of the unit.

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ASHWANI
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© © All Rights Reserved
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0% found this document useful (0 votes)
189 views

2 - Operation Manual For VRF Unit

The document provides installation instructions for an air conditioner outdoor unit. It includes precautions for installation and safety, a list of installation components, and steps for installing the outdoor unit, connecting refrigerant pipes and electrical wiring, and performing a trial run of the unit.

Uploaded by

ASHWANI
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

INSTALLATION MANUAL

X-Power DC Inverter Outdoor Unit

Thank you very much for purchasing our air conditioner,


Before using your air conditioner , please read this manual carefully and keep it for future reference.
Caution:The manual is applicable for the cooling&heating and cooling only outdoor unit.The
cooling&heating indoor unit is applicable for the cooling&heating and the cooling only outdoor
unit;the heating capacity of the indoor unit will be effective only when the indoor unit connect
to the cooling&heating outdoor unit.
CONTENTS PAGE Use the attached accessories parts and specified parts for
installation.
PRECAUTIONS........................................................................................1 Otherwise, it will cause the set to fall, water leakage, electrical
CONSTRUCTION CHECKPOINTS..............................................................2 shock fire.

ACCESSORIES........................................................................................3 Install at a strong and firm location which is able to


OUTDOOR UNIT INSTALLATION..............................................................3 withstand the set's weight.
If the strength is not enough or installation is not properly done,
REFRIGERANT PIPE................................................................................9 the set will drop to cause injury.
ELECTRIC WIRING................................................................................14
The appliance shall be installed in accordance with
TRIAL RUN.............................................................................................19
national wiring regulations
CUSTOMER DETAILS...........................................................................21
The appliance must be installed 2.5m above floor.

The appliance shall not be installed in the laundry.

1. PRECAUTIONS Before obtaining access to terminals, all supply circuits


must be disconnected.

The appliance must be positioned so that the plug is


Precautions before reading the Installation manual. accessible.

This Installation manual is for the outdoor unit. The enclosure of the appliance shall be marked by word, or
by symbols, with the direction of the fluid flow.
Refer to the indoor unit Installation manual for indoor parts
installation. For electrical work, follow the local national wiring
standard, regulation and this installation instructions. An
Please read the power source unit Installation manual to install independent circuit and single outlet must be used.
the power source unit. If electrical circuit capacity is not enough or defect in electrical
work, it will cause electrical shock fire.
Please refer to the refrigerant distributor Installation manual to
install the refrigerant distributor. Use the specified cable and connect tightly and clamp the
cable so that no external force will be acted on the
terminal.
The safety precautions listed here are divided into two categories. In If connection or fixing is not perfect, it will cause heat-up or fire
either case, important safety information is listed which must be read at the connection.
carefully.
Wiring routing must be properly arranged so that control
WARNING board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause heat-up
Failure to observe a warning may result in death. The at connection point of terminal, fire or electrical shock.
appliance shall be installed in accordance with national
wiring regulations. If the supply cord is damaged, it must be replaced by the
manufacture or its service agent or similarly qualified
person in order to avoid a hazard.
CAUTION
An all-pole disconnection device which has at least 3mm
Failure to observe a caution may result in injury or damage separation distance in all pole and a residual current
to the equipment. device(RCD)with the rating of above 10mA shall be
incorporated in the fixed wiring according to the national
After completing the installation, make sure that the unit operates rule
properly during the start-up operation. Please instruct the customer
on how to operate the unit and keep it tained. Also, inform customers When carrying out piping connection, take care not to let
that they should store this Installation manual along with the owner's air substances go into refrigeration cycle.
manual for future reference. Otherwise, it will cause lower capacity, abnormal high pressure
in the refrigeration cycle, explosion and injury.

Do not modify the length of the power supply cord or use


WARNING of extension cord, and do not share the single outlet with
other electrical appliances.
Be sure only trained and qualified service personnel to
Otherwise, it will cause fire or electrical shock.
install, repair or service the equipment.
Improper installation, repair, and maintenance may result in
Carry out the specified installation work after taking into
electric shocks, short-circuit, leaks, fire or other damage to the
account strong winds, typhoons or earthquakes.
equipment.
Improper installation work may result in the equipment falling
and causing accidents.
Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage, electrical
The temperature of refrigerant circuit will be high, please
shock fire.
keep the interconnection cable away from the copper tube.
When installing the unit in a small room, take measures
The power cord type designation is H07RN-F.
against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage.
Contact the place of purchase for more information. Excessive Equipment complying with IEC 61000-3-12.
refrigerant in a closed ambient can lead to oxygen deficiency.

Installation manual

1
If the refrigerant leaks during installation, ventilate the area The insulation of the metal parts of the building and the air
immediately. conditioner should comply with the regulation of National
Toxic gas may be produced if the refrigerant comes into the place Electric Standard.
contacting with fire.

After completing the installation work, check that the


refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the
2. CONSTRUCTION CHECKPOINTS
room and comes into contact with a source of fire, such as a
fan heater, stove or cooker. Acceptance and Unpacking

After the machine arrives, check whether it is damaged during


CAUTION the shipment. If the surface or inner side of the machine is
damaged, submit a written report to the shipping company.
The cooling&heating indoor unit is applicable for the
cooling&heating and the cooling only outdoor unit;the Check whether the model, specification and quantity of the
heating capacity of the indoor unit will be effective only equipment conform to the contract.
when the indoor unit connect to the cooling&heating
outdoor unit. After removing the outer package, please keep the operation
instructions well and count the accessories.
This A/C is a kind of amenity unit. Don’t install it at the
place where for storing machine, precise instrument, food, Refrigerant pipe
plant, animal, artwork or any other special used occasion.
Check the model and name to avoid mistaken installation.
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, lightning An additionally purchased refrigerant distributor (manifold
rod or a telephone ground wire. Incomplete grounding may adapter and manifold pipe) must be used for installing the
result in electric shocks. refrigerant pipes.

Be sure to install an earth leakage breaker. The refrigerant pipes must have the specified diameter.
Failure to install an earth leakage breaker may result in electric Nitrogen of a certain pressure must be filled into the refrigerant
shocks. pipe before welding.

Connect the outdoor unit wires , then connect the indoor The refrigerant pipe must undergo heat insulation treatment.
unit wires.
You are not allowed to connect the air conditioner with the After the refrigerant pipe is installed completely, the indoor unit
power source until wiring and piping the air conditioner is done. cannot be powered on before performing the airtight test and
creating a vacuum. The air-side and liquid-side pipes must
While following the instructions in this Installation manual, undergo the airtight test and vacuum extraction.
install drain piping in order to ensure proper drainage and
insulate piping in order to prevent condensation. Airtight test
Improper drain piping may result in water leakage and property The refrigerant pipe must undergo the airtight test [with 2.94
damage. MPa(30kgf/cm2) nitrogen].

Install the indoor and outdoor units, power supply wiring Creating a vacuum
and connecting wires at least 1 meter away from Be sure to use the vacuum pump to create a vacuum of the
televisions or radios in order to prevent image interference connective pipe at the air side and liquid side concurrently.
or noise.
Depending on the radio waves, a distance of 1 meter may not Refrigerant replenishment
be sufficient enough to eliminate the noise.
If the length is greater than the reference pipe, the refrigerant
The appliance is not intended for use by young children or replenishment quantity for each system should be calculated
infirm persons without supervision. through the formula obtained according to the actual length of
pipe.
Young children should be supervised to ensure that they
do not play with the appliance. Record the refrigerant replenishment quantity, actual length of
pipe and the height difference of the indoor & outdoor unit onto
Don't install the air conditioner in the following locations: the operation confirmation table of the outdoor unit in advance
for future reference.
There is petrolatum existing.
Electric wiring
There is salty air surrounding (near the coast).

There is caustic gas (the sulfide, for example) existing in the air Select the power supply capacity and wire size according to
(near a hot spring). the design manual. The power cable of the air conditioner is
generally thicker than the power cable of the motor.
The Volt vibrates violently (in the factories).

In buses or cabinets. In order to prevent misoperation of the air conditioner, do not


interleave or entwine the power cablewith the connection wires
In kitchen where it is full of oil gas. (low-voltage wires) of the indoor/outdoor unit.
There is strong electromagnetic wave existing.
Power on the indoor unit after performing the airtight test and
There are inflammable materials or gas. making a vacuum.

There is acid or alkaline liquid evaporating. For details of setting the address of the outdoor unit, see
Other special conditions. Outdoor unit address bits.

Installation manual

2
Trial run Table.4-2

Before operation, remove the six pieces of PE foaming which HP Mode Qty.of HP Mode Qty.of
indoor unit indoor unit
are used at the rear of the unit for protecting the condenser. Be
careful not to damage the fin. Otherwise, the heat exchange 36 10HP×2+16HP 64 52 10HP×2+16HP×2 64
performance may be affected.
38 10HP+12HP+16HP 64 54 10HP+12HP+16HP×2 64
Perform the trial run only after the outdoor unit has been 40 10HP+14HP+16HP 64 56 10HP+14HP+16HP×2 64
powered on for over 12 hours.
42 14HP×3 64 58 14HP×3+16HP 64
44 14HP×2+16HP 64 60 14HP×2+16HP×2 64

3. ACCESSORIES 46 14HP+16HP×2 64 62 14HP+16HP×3 64


48 16HP×3 64 64 16HP×4 64
Table.3-1
50 8HP+10HP+16HP×2 64
Model All of units Outline Function
Name

Outdoor unit
installation manual 1 4.2 Dimension of outdoor unit
Outdoor unit Be sure to deliver
owner’s manual 1 it to the customer 8ǃ10 HP Unit:mm

Indoor unit Be sure to deliver


owner’s manual 1 it to the customer

Toggling flathead For toggling of indoor


1 and outdoor units
screw 
Gauge point For purpose
1
subassembly of airtight test

90° mouthing elbow 1 For connecting pipes

Seal plug 8 For pipe Cleaning

Connective pipe Connect to the


1 side of liquid pipe 
accessory

Bolt bage 1 Stone for service




Fig.4-1

4. OUTDOOR UNIT INSTALLATION 12ǃ14ǃ16 HP Unit:mm



4.1 Outdoor unit combination

Table.4-1

HP Mode Qty.of HP Mode Qty.of


indoor unit indoor unit


8 8HP×1 17 22 10HP+12HP 47

10 10HP×1 21 24 10HP+14HP 52
12 12HP×1 26 26 10HP+16HP 56

14 14HP×1 30 28 14HP×2 60
16 16HP×1 34 30 14HP+16HP 64
18 8HP+10HP 39 32 16HP+16HP 64
20 10HP+10HP 43 34 10HP×2+14HP 64


Fig.4-2

Installation manual

3
4.3 Selecting installation position Before construct the unit base, please ensure the base is
directly supporting the rear and front folding edges of the
bottom panel vertically, for the reason of these edges are the
Ensure that the outdoor unit is installed in a dry, well-ventilated
actual supported sites to the unit.
place.
In order to drain off the seeper around the equipment, a
Ensure that the noise and exhaust ventilation of the outdoor
discharge ditch must be setup around the basement.
unit do not affect the neighbors of the property owner or the
surrounding ventilation.
Please check the affordability of the roofing to ensure the load
capacity.
Ensure that the outdoor unit is installed in a well-ventilated
place that is possibly closest to the indoor unit.
When piping from the bottom of the unit, the base height should
no less than 200mm.
Ensure that the outdoor unit is installed in a cool place without
direct sunshine exposure or direct radiation of high-temp heat
source.

Do not install the outdoor unit in a dirty or severely polluted Position illustration of screw bolt (Unit: mm)
place, so as to avoid blockage of the heat exchanger in the
outdoor unit.
%
Do not install the outdoor unit in a place with oil pollution, salt
or high content of harmful gases such as sulfurous gas. $

4.4 Base for outdoor unit

'
&
A solid, correct base can:

Avoid the outdoor unit from sinking.


15×23 long u-shape hole
Avoid the abnormal noise generated due to base.
Fig.4-4
Base types

Steel structure base

Concrete base (see the figure below for the general making Table.4-3 Unit: mm
method)
Outdoor unit
HP
8,10 12θ14θ16
SIZE

A 830 1120

Φ10 Expansion bolt B 960 1250


Rubber shocking
proof mat C 736 736
Solid ground Concrete basement
or roofing h=200mm
D 765 765

200mm

Centering position illustration of each connective pipe (Unit: mm)

1) 8HP, 10HP
Fig.4-3

CAUTION
The key points to make basement:

The master unit’s basement must be made on the solid


concrete ground . Refer to the structure diagram to make
concrete basement in detail, or make after field measurements.

In order to ensure every point can contact equality, the


basement should be on completely level.

If the basement is placed on the roofing, the detritus layer isn’t


needed, but the concrete surface must be flat. The standard
concrete mixture ratio is cement 1/ sand 2/ carpolite 4, and add
Φ10 strenthen reinforcing steel bar, the surface of the cement 5
and sand plasm must be flat, border of the the basement must
be chamfer angle.

Installation manual

4
4.5 Outdoor units’ placement sequence &
Liquid side master and slave units’ settings
(The connected pipe
diameter Φ12.7)

Gauge point A system, which provide with more than two outdoor units, will
(Cooling only type without) be set as the followings method: The outdoor units in this
Detect the pressure/ system should place sequentially from the large to the small
Refrigerant replenishment
capacity; the largest capacity outdoor unit must be mounted at
Oil balancer the first branching site; and set the largest capacity outdoor unit
For parallel connect address as the master Unit, while the other setting as the Slave
the modular units
Unit. Take 40HP (composed by 10HP, 14HP and 16HP) as an
Gas side example:
(The connected pipe 1) Place the 16HP at a side of the first branching site.
diameter Φ25.4) 2) Place the unit from the large capacity to the small (See the
detail placement illustration)
3) Set 16HP as the master unit, while the 14HP and the 10HP
as the aux. unit.

+3 +3 +3


R amplification
Fig.4-5
Outdoor unit
(40HP)

2) 12HP, 14HP, 16HP

The1st branching tube Indoor unit A Indoor unit B Indoor unit C

Fig.4-7

4.6 Installation space for outdoor unit

Ensure enough space for maintenance. The modules in the


same system must be on the same height.(see the Fig.4-8)

When installing the unit, leave a space for maintenance shown


in Fig.4-9. Install the power supply at the side of the outdoor
3 unit. For installation procedure, see the power supply device
Installation manual.

In case any obstacles exist above the outdoor unit, refer to


Liquid side
Fig.4-14.
(The connected pipe
diameter Φ15.9)
(Air-out )
Gauge point
(Cooling only type without)
Detect the pressure/
Refrigerant replenishment (Air-in ) (Air-in )
Oil balancer
For parallel connect
the modular units
Gas side
(The connected pipe
diameter Φ31.8)
Installation and maintenance surface Fig.4-8

>1000mm
100mm~500mm 100mm~500mm

P amplification
Fig.4-6 >1000mm >1000mm >1000mm

Top view of the outdoor unit


Fig.4-9

Installation manual

5
4.7 Layout If miscellaneous articles are piled around the outdoor unit, such
articles must be 800mm below the top of the outdoor unit.
When the outdoor unit is higher than the surrounding obstacle Otherwise, a mechanic exhaust device must be added.

D
One row A

>800mm
C
B
>1m

Front view Side view

>1m
A
A
>1m

Front Front
100-500mm
B B

Fig.4-10 Front view Front view

A >45° B >300mm
Tow rows C >1000mm D Airflow deflector

Fig.4-14
>1m

>800mm

4.8 Set the snow-proof facility


>1m
In snowy areas, facilities should be installed to prevent snow.
Front Front
>1m

(See the figure below) (defective facilities may cause


malfunction.) Please lift the bracket higher and install snow
shed at the air inlet and air outlet.
>1m

Front Front
100-500mm Snow shed for air inlet Snow shed for air outlet

Fig.4-11

More than two rows


>1m

Snow shed for air inlet


>1m
Fig.4-15
>1m

>800mm

Front Front
4.9 Explanation of valve
>1m

Front Front
 
>1m

Front Front
100-500mm 

Fig.4-12


When the outdoor unit is lower than the surrounding obstacle, 
refer to the layout used when the outdoor unit is higher than
the surrounding obstacle. However, to avoid cross connection
of the outdoor hot air from affecting the heat exchange effect,
please add an air director onto the exhaust hood of the outdoor Note: For a single modular that is not
unit to facilitate heat dissipation. See the figure below. The necessary to connect with oil balancer.
height of the air director is HD (namely H-h). Please make the Fig.4-16
air director on site.

Table.4-4
+ K
>1m

 Connect the liquid pipe (accessory, field installation)


+

>1m  Oil balancer


K

 Connect the gas pipe


>1m

Front Front
100-500mm
 Gauge point(Cooling only type without)

 Low pressure float valve


Fig.4-13

Installation manual

6
Example B
4.10 Mount the air deflector Support
(If the static pressure of outdoor unit is over 20Pa, The
C
unit need be customized.)
8HP, 10HP Installation illustration
Example A

940
920 920
A
Radius
B
90

100
Air outlet louver dimension (optional)
Fig.4-17
Fig.4-21
Support
C 725

D A 12 ST3.9 self-threading screws


Radius
725 Remove the
B iron filter firstly
100

Air outlet louver dimension (optional)

Fig.4-18 Fig.4-22
12 ST3.9 self-threading screws
765
393

243 330 243


960 12-Φ3.2

Remove the
iron filter firstly

Fig.4-23

Table.4-6 Unit: mm

Fig.4-19
10 8000

243 330 243

Curve diagram of static pressure, air flow volumn.


45
Static pressure (Pa)
765

393

40

35
10

243 330 243 12-Φ3.2


960 30

25
Fig.4-20
20
Table.4-5 Unit: mm A:
15 S tan
da
10
rd

5
8000
0
10500 10700 10900 11100 11300 11500 11700 1190012000
Air volume(m3/h)

Installation manual

7
12HP, 14HP, 16HP Installation illustration Example B Support

Example A 1210 C

1290
1210
A
Radius
B

Fig.4-24
Support
C

A
Radius Air outlet louver dimension (optional)
725
B
Fig.4-28
725
100

12 ST3.9 self-threading screws

Air outlet louver dimension (optional)

12 ST3.9 self-threading screws


Fig.4-25 Remove the two
iron filters firstly

Remove the Fig.4-29


two iron filter firstly 3.2

Fig.4-26
10

411 213 411


411 213 411
765

393
765
393

411 213 411


411 213 411 1250
10

1250 12-Φ3.2
Fig.4-27 Fig.4-30
Table.4-7 Unit: mm

Table.4-8 Unit: mm

8000

8000

Curve diagram of static pressure, air flow volumn.


45
Static pressure (Pa)

40 NOTE
35
Before install the air deflector, please ensuring the mesh
30 enclosure has been took off, otherwise the air supply efficiency
25
would be block down.

20 Once mounting the shutter to the unit, air volume, cooling


A: S (heating) capacity and efficiency would be block down, this
15 t and
a rd affection enhance along with the angle of the shutter. Thus, we
10 are not recommend you to mount the shutter, if necessary in
use, please adjust the angle of shutter no larger than 15°.
5

0 Only one bending site to be allowanced in the air duct (see as


14000 14100 14200 14300 14400 14500 14600 14700 14800 14900 15000
3
above figure), otherwise, misoperation may led out.
Air volume(m /h)

Installation manual

8
Table.5-1
5. REFRIGERANT PIPE
Permitted value Piping
L1+L2+L3+L4
<30HP 350m
5.1 Length and drop height permitted of the Total pipe length (Actual)
+L5+L6+L7+L8
+L9+a+b+c+d
refrigerant piping >30HP 500m +e+f +g+h+i+j

Pipe length
Actual length 150m
Maximum L1+L5+L8+L9
Note: Reduced length of the branching tube is the 0.5m of the equivalent piping (L) +j
Equivalent length 175m
length of the pipe.
Piping (farthest from the first line
pipe branch) equivalent length 40m L5+L8+L9+j

70m
Indoor unit- Outdoor unit up

Drop height
(*1 Available on request)
outdoor unit
drop height Outdoor unit down 70m

Outdoor unit Indoor unit to indoor unit drop height 15m


(one or more outdoor units)

N1
(140) N2
(*1.Level differences above 50 m are available on request)

a b (140)

C
L3 Indoor unit
L1 L2 B
A D d
L4 c
unit and outdoor unit H≤70m
Drop height between indoor

N3 N4
(140) (140)

The first line Max piping equivalent length L≤175m

Indoor unit to intdoor unit


branch pipe
L5 (From the first line branch pipe) Maximum
piping equivalent length L≤40m

drop height H≤15m


N5 N6
(140) (71)
e f
L6
E F G N7
L7 g (71)
L8
L9 I
H
h i j
N8 N9
(140) (56)
N10
(80)
Fig.5-1

*1.Level difference above 50m are not supported by default but are available on request for customized.(if the outdoor unit is above the indoor unit.)

5.2 Select the refrigerant piping type

W3 W2 W1
(10) (14) (16) N1 N2
(140)
(140)
a b
C
L3
B D
L4 d
g1 g2 g3 c
L2 N3 N4
/ $ (140) (140)
0 L1
G1
N5 N6
L5 (140) (71)
e f
L6
( F G N7
L7
L8 g (71)
L9
H I
i j
h
N8 N9 N10
(140) (56) (80)

Installation manual

9
Table.5-2
Table.5-4 Size of joint pipes for 410A outdoor unit
Pipe name Code (As per the Fig. 5-2)
When the equivalent length of all liquid
Main pipe L1 Model pipes < 90m, the size of main pipe(mm)
Gas side Liquid side The 1st branching pipe
Indoor unit main pipe L2~L9
8HP Φ22.2 Φ12.7 BJF-330-CM
Indoor unit aux. pipe a, b, c, d, e, f, g, h, i, j
10HP Φ25.4 Φ12.7 BJF-330-CM
Indoor unit branching pipe assembly A, B, C, D, E, F, G, H, I
12HP Φ28.6 Φ12.7 BJF-710-CM
Outdoor unit branching pipe assembly L, M
14~16HP Φ28.6 Φ15.9 BJF-710-CM
Outdoor unit connective pipe g1, g2, g3, G1
18~22HP Φ31.8 Φ15.9 BJF-710-CM

24HP Φ34.9 Φ15.9 BJF-1344-CM


5.3 Size of joint pipes for indoor unit Φ34.9
26~32HP Φ19.1 BJF-1344-CM

34~48HP Φ41.3 Φ19.1 BJF-E1344-CM


Table.5-3 Size of joint pipes for 410A indoor unit

50~64HP Φ44.5 Φ22.2 BJF-E1344-CM


Capacity of Size of main pipe(mm)
indoor unit
(A) Available
Gas side Liquid side
branching pipe
A<166 Φ19.1 Φ9.5 BJF-224-CM Table.5-5 Size of joint pipes for 410A outdoor unit

166≤A<230 Φ22.2 Φ9.5 BJF-330-CM When the equivalent length of all liquid
Model pipes ≥ 90m, the size of main pipe(mm)
230≤A<330 Φ22.2 Φ12.7 BJF-330-CM Gas side Liquid side The 1st branching pipe

330≤A<460 Φ28.6 Φ12.7 BJF-710-CM 8HP Φ25.4 Φ12.7 BJF-330-CM

460≤A<660 Φ28.6 Φ15.9 BJF-710-CM 10HP Φ25.4 Φ12.7 BJF-330-CM

660≤A<920 Φ34.9 Φ19.1 BJF-1344-CM 12HP Φ28.6 Φ15.9 BJF-710-CM

920≤A<1350 Φ41.3 Φ19.1 BJF-E1344-CM 14~16HP Φ31.8 Φ15.9 BJF-710-CM

1350≤A Φ44.5 Φ22.2 BJF-E1344-CM 18~22HP Φ31.8 Φ19.1 BJF-710-CM

24HP Φ34.9 Φ19.1 BJF-1344-CM


e.x.1: Refer to Fig.5-2 , the capacity of downstream units to L2 is
140×4=560, i.e. the gas pipe for L2 is Φ28.6, liquid pipe is Φ15.9.
26~32HP Φ38.1 Φ22.2 BJF-1344-CM

34~48HP Φ41.3 Φ22.2 BJF-E1344-CM

5.4 Size of joint pipes for outdoor unit 50~64HP Φ44.5 Φ25.4 BJF-E1344-CM

Base on the following tables, select the diameters of the outdoor


unit connective pipes. In case of the main accessory pipe large
than the main pipe, take the large one for the selection.
5.5 Branch pipes for outdoor unit
Example: parallel connect with the three outdoor units 16+16+14
(the total capacity is 46HP), all indoor units total capacity is 1360, Table.5-6
provided that the equivalent length of all pipes are ≥90m, accord-
Outdoor unit pipe connective
ing to the Table 5-5 the main pipe diameter areΦ41.3/Φ22.2; in opening dimension(mm)
according to all indoor unit capacity 1360, we could find out the Model
master unit diameter isΦ44.5/Φ22.2 base on Table 5-3. Take the Gas side Liquid side
large one for the selection, we final confirm the main pipe diameter
isΦ44.5/Φ22.2. 8HP, 10HP Φ25.4 Φ12.7

12HP, 14HP, 16HP Φ31.8 Φ15.9

5.6 Branch pipes for indoor unit


Base on Table 5-7 and Table 5-8 select the multi connecting pipes
of outdoor unit. Before installation, please read the Outdoor Unit
Branching Pipe Installation Manual carefully.

Installation manual

10
A The branching pipe at the inside of the unit.
Table.5-7 Outdoor unit multi-connective pipe assembly (Illustration)
There are a~j branching pipes at the inside of the unit, the
branching pipe diameter should be select as per Table 5-9.
Outdoor
unit Qty. Illustration B Main pipe at the inside the unit (Refer to Table 5-3)

1) The main pipe L3 with N1, N2 downstream indoor units that


total capacity is 140×2=280, the pipe L3 diameter is Φ22.2/Φ
2 units 12.7, thus select BJF-330-CM for the branching pipe C.
J J
Main pipe
/ 2) The main pipe L4 with N3, N4 downstream indoor units that
total capacity is 140×2=280, the pipe L3 diameter is Φ22.2/Φ
12.7, thus select BJF-330-CM for the branching pipe D.

3 units 3) The main pipe L2 with N1~N4 downstream indoor units that
J J J total capacity is 140×4=560, the pipe L2 diameter isΦ28.6/Φ
Main pipe
/ 0 15.9, thus select BJF-710-CM for the branching pipe B.
*
4) The main pipe L7 with N6, N7 downstream indoor units that
total capacity is 71×2=142, the pipe L7 diameter isΦ19.1/Φ9.5,
thus select BJF-224-CM for the branching pipe G.
4 units J J J J 5) The main pipe L6 with N5ЊN7 downstream indoor units that
Main pipe total capacity is 140+71×2=282, the pipe L6 diameter isΦ22.2/
0 1
/
* Φ12.7, thus select BJF-330-CM for the branching pipe F.
*
6) The main pipe L9 with N9, N10 downstream indoor units that
total capacity is 56+80=136, the pipe L9 diameter isΦ19.1/Φ
Table.5-8 Outdoor unit multi-connective pipe assembly 9.5, thus select BJF-224-CM for the branching pipe I.

7) The main pipe L8 with N8ЊN10 downstream indoor units that total
Outdoor Outdoor unit connective Parallel connect capacity is 140+56++80=276 the pipe L8 diameter isΦ22.2/Φ12.7,
with the branch-
unit Qty. pipe diameter ing pipes Main pipe thus select BJF-330-CM for the branching pipe H.

g1, g2 8) The main pipe L5 with N5ЊN10 downstream indoor units that total
L:
2 units 8, 10HPΦ25.4/12.7; capacity is 140×2+56+71×2+80=558, the pipe L5 diameter isΦ
BJC-02-CM Refer to 28.6/Φ15.9, thus select BJF-710-CM for the branching pipe E.
12~16HP: Φ31.8/Φ15.9 Table 5-4
or 5-5 for
g1, g2, g3: 9) The main pipe A with N1ЊN10 downstream indoor units that total
main pipe
capacity is 140×6+56+71×2+80ω1118, thus select BJF-E1344-
8, 10HP: Φ25.4Φ/12.7; dimension
L+M: CM for the branching pipe A.
3 units
12~16HP: Φ31.8Φ/15.9; BJC-03-CM
C Main pipe (Refer to Table 5-3, Table 5-5):
G1: Φ38.1/Φ19.1 Main pipe L1 in the Fig.5-2, which upstream outdoor units total
g1, g2, g3, g4: capacity is 12+12+16ω40, base on table 5-5, the gas/liquid pipe
diameter areΦ41.3/Φ22.2, total capacity of the downstream indoor
8, 10HP: Φ25.4Φ/12.7; unit is 140×6+56+71×2+80ω1118, base on table 5-3, the
4 units L+M+N:
12~16HP: Φ31.8/Φ15.9; gas/liquid pipe diameter areΦ41.3/Φ19.1, take the large one for
BJC-04-CM your selection, final confirm the main pipe diameter is: gas/liquid
G1: Φ38.1/Φ19.1; pipeΦ41.3/Φ22.2.
G2: Φ41.3/Φ22.2
D Parallel connect the outdoor units
Note: The pipe assemblies in above table is special for this model,
must be purchased separately. 1) The outdoor unit linked by Pipe g1 is 10HP, parallel connects with
outdoor unit. the connective pipe diameter to be selected accord-
ing to its connector size isΦ25.4/Φ12.7;
5.7 Example The outdoor unit linked by Pipe g2 is 14HP, parallel connects with
outdoor unit. the connective pipe diameter to be selected accord-
1) Take (16+14+10) HP that composed by three modules as an ing to its connector size isΦ31.8/Φ15.9;
example to clarify the pipe selection. The outdoor unit linked by Pipe g3 is 16HP, parallel connects with
outdoor unit. the connective pipe diameter to be selected accord-
2) Take Fig.5-3 as an example. Provided that the equivalent ing to its connector size isΦ31.8/Φ15.9.
length of all pipes in this system is larger than 90m.
2) The upstream of G1 is the two parallel connected outdoor units,
refer to Table 5-8 select the three parallel connected outdoor unit,
Table.5-9 Unit: mm the pipe diameter isΦ38.1/Φ19.1.
When branching When branching
Indoor unit pipe’s length ŏ10m 3) Parallel connect the three outdoor units, refer to Table 5-8 should
pipe’s length˚10m select BJC-03-CM for outdoor unit connective pipes (L+M).
capacity
A(×100W)
Gas side Liquid side Gas side Liquid side

A≤45 Φ12.7 Φ6.4 Φ15.9 Φ9.5

A≥56 Φ15.9 Φ9.5 Φ19.1 Φ12.7

Installation manual

11
W3 W2 W1 N1
(10) (14) (16) N2
(140)
(140)
a b
C
L3
B D
L4 d
g1 g2 g3 c
L2 N3 N4
/ $ (140) (140)
0 L1
G1
N5 N6
L5 (140) (71)
e f
L6
( F G N7
L7
L8 g (71)
L9
H I
i j
h
N8 N9 N10
(140) (56) (80)

Fig.5-3

5.8 Remove dirt or water in the piping


CAUTION
Make sure there is no any dirt or water before connecting ● Pressurized nitrogen˄3.9MPa˗40kgf/cm2˅is used for
the piping to the outdoor units. airtightness test.
● It is not allow to bring pressure on the float valve directly.
Wash the piping with high pressure nitrogen, never use (See Fig. 5-4)
refrigerant of the outdoor unit. ● It is not allow to use oxygen, combustible gas or toxic gas
to conduct the airtightness test.
● When welding, please use wet cloth insulating the low
pressure valve for protection.
● For avoid the equipment be damaged, the pressure
5.9 Gas tight test maintainedtime should not last too long.

1) Upon set up the indoor unit pipeline, please connect the Hi-
pressure pipe with shut-off valve firstly.
5.10 Vacuum with vacuum pump
2) Weld the pipe at the low pressure side to the meter connector.
1) Use the vacuum pump which vacuum level lower than
Use the vacuum pump discharging air inside the liquid side -0.1MPa and the air discharge capacity above 40L/min.
3) shut-off valve and meter connecter, until to the -1kgf/cm2.
2) The outdoor unit is not necessary to vacuum, don’t open the
Close the vacuum pump, charge 40kgf/cm2 nitrogen gas from outdoor unit gas and liquid pipe shut-off valves.
4) the piston of shut-off valve and from the meter connector.
Pressure inside should be maintained at there no less than 3) Make sure the vacuum pump could result as -0.1MPa or
24 hrs. below after 2 hrs or above operation. If the pump operated 3
hrs or above could not achieve to -0.1MPa or below, please
Upon the airtightness test, do a good welding between float check whether water mix or gas leak inside of the pipe.
5) valve and pipe at the low pressure side.
Connect with vacuum pump
Outdoor unit

Perform the pump (last for 2 hrs or above)

1. Close-off the valve of


Gas side of float valve
Liquid side of
When get the vacuum level vacuum meter.
shut-off valve 2. Cut off the connection
-0.1MPa, the pump should
keep running for 20-60 mins between pressure meter
and vacuum pump.
3. Close the vacuum
Shut down the pump.
Nitrogen Liquid pipe Indoor unit vaccun pump
Gas pipe
Nitrogen Pressure meter connector

Place the vaccum state unused (1 hrs or above)


Fig.5-4 Fig.5-5

Installation manual

12
CAUTION

Don’t mix up the different refrigerants or abuse the tools and


measurements which directly contact with refrigerants.

Don’t adopt refrigerant gas for air vacuuming.

If vacuum level could not get to -0.1MPa, please check whether


resulted by leakage and confirm the leakage site.If no leakage,
please operate the vacuum pump again 1 or 2 hrs.

ĸCorrect way Fig.5-7

5.11 Refrigerant amount to be added

Calculate the added refrigerant according to the diameter and


the length of the liquid side pipe of the outdoor/indoor unit
connection. The refrigerant is R410A.

Table.5-10
Pipe size on Refrigerant to
liquid side be Added per meter
Φ6.4 0.023kg
Φ9.5 0.060kg
Φ12.7 0.120kg
Φ15.9 0.180kg
Φ19.1 0.270kg
Φ22.2 0.380kg
Φ25.4 0.520kg
Φ28.6 0.680kg × Wrong way Fig.5-8

5.12 The Installation key points of connective


pipes between outdoor units
1) Connect the pipes between outdoor units, the pipes should
place horizontally (Fig.5-6,Fig.5.7), it is not allow the concave
at junction site(Refer to Fig.5-8).

2) All connective pipes between the outdoor units are not


allowed to over than the height of every outlets of the
pipes(Refer to Fig.5-9).

× Wrong way

Fig.5-9

√ Correct way Fig.5-6

Installation manual

13
3) The branching pipe must be installed horizontally, error angle
of it should not large than 10°. Otherwise, malfunction will be
6. ELECTRIC WIRING
caused.
6.1 Sw1 query instructions
Use application of the SW1 spot check

Table.6-1

U-shaped branching pipe No. Display content (Normal display) Note


$
 Outdoor unit address 


 Outdoor unit capacity
A direction view 
Available for
 Modular outdoor unit qty.
Wrong Correct master unit
Capacity
 Outdoor unit total capacity
e requirement
e  Indoor unit total capacity requirement Available for
master unit
The corrected total capacity Available for
 of master unit master unit
Horizontal surface
 Operation mode 
Fig.5-10 The actual operation capacity Capacity
 of this outdoor unit requirement

 Fan status 
4) For avoid oil accumulate at the outdoor unit, please install the
branching pipes properly.  T2B/T2 average temp. Actual value

 T3 pipe temp. Actual value

 T4 ambient temp. Actual value

 Inverter air discharge temp. Actual value

 Fixed frequency 1 air discharge temp. Actual value

 Fixed frequency 2 air discharge temp. Actual value

 Inverter current Actual value

 Fixed frequency 1 current Actual value

 Fixed frequency 2 current Actual value

 TXV opening angle Actual valueh

Fig.5-11  Air discharge pressure Actual valueh03D

The limitation of Indoor unit 0,1,2,3,4



proformed mode
 Indoor unit qty Actual value
Without protection or
 The last time error orprotective code
error displays as 00

 ιι Spot inspection end

Normal display:
When in standby, it displays the indoor unit qty. When receive the capacity
requirement, it will display the compressor rotation frequency (indoor unit qty.
is the unit qty. that could communicate with outdoor unit)
Operation mode: 0—OFF; 1—Air supply; 2—Cooling; 3—Heating(Cooling
only type without); 4—Constraint cooling
Rotation speed: 0—fan stop; 1~9 rotation speed turn down sequentially, 9 is
the maximum speed
The limitation of Indoor unit proformed mode : 0—Heating Priority Mode;
1—Cooling Priority Mode; 2—Priority Mode; 3—Only Respond The Heating
Mode; 4—Only Respond The Cooling Mode.
PMV opening angle: pulse count=display value×8; ENC1: Outdoor unit
address setting switch; ENC2: Outdoor unit capacity setting switch; ECN3:
Network address setting switch. SW1: spot check button; SW2: forced
cooling button; 8, 10, 12HP none-fixed frequency 2 air discharge temp.; fixed
Fig.5-12 frequency 2 current. (Includes the connective wire that through the CT2
mutual-current inductor connect with HEAT 2)

Installation manual

14
6.2 Terminal base function

$ % & 1

Outdoor units Indoor units


To 380-415V 3N~ 50Hz/60Hz Network Indoor units Outdoor units
centralized centralized
accounting communication communication
monitoring controls
Fig.6-1
Fig.6-2

6.3 Explanation of main board

          





 Constraint
cooling

Query button








Outdoor
 address
dial switch

Outdoor
power
dial switch

        

Constraint
cooling

Query button

Outdoor
address dial
switch

Outdoor
power
dial switch

Fig.6-3

Installation manual

15
Explanation of main board S2 definition
Table.6-2
Night time selection is 6h/10h
No. Content (Default the Factory Set)
1 Reserve
Air discharge temp. sensed port at the No.2 fixed frequency
2 compressor
3 Air discharge temp. sensed port at the No.1 fixed frequency Night time selection is 8h/10h
compressor
4 Air discharge temp. sensed port at the inverter compressor

5 Power supply port in the Mid-adapted panel


Communication between indoor and outdoor units, indoor unit
6 network, outdoor unit network and terminal of network accounting Night time selection is 6h/12h
7 Phase inspection port

8 Power input of the No.1 transformer


9 Power input of the No.2 transformer
Night time selection is 8h/8h
10 Loading output terminal

11 NO.2 EXV activation port


12 NO.1 EXV activation port
S3 definition
13 Loading output terminal

14 Loading output terminal

Loading output terminal


Reserve
15
16 Power output of the No.1 transformer
17 Power output of the No.2 transformer
18 Port for inverter module voltage inspection
S4 definition
19 Mutual inductor for DC main lead current inspection
Static pressure mode is
20 Activation port of inverter module
0 MPa (Default the
21 Power supply connected port of the main control panel
Factory Set)
22 ON/OFF signal input port for system low pressure inspection

23 ON/OFF signal input port for system Hi-pressure inspection Static pressure mode is
24 Input port for system pressure inspection high pressure
Inspection port for outdoor ambient temp. and condensator
25 coil temp.
Current inspection port of the inverter, No.1 and No.2 fixed
26 frequency compressors
27 Communication ports among outdoor units S5 definition(For cooling&heating type)
28 Control port of DC fan 1 Heating priority mode
29 Control port of DC fan 2 (Default the Factory
30 Reserve Set)
31 C phase power supply
Cooling priority mode

6.4 Dial codes definition


Priority mode
ENC3 S3 ENC2 ENC1 S1 S2 S4 S5 S6 S7

Only Respond the


heating mode
Fig.6-4
Only Respond the
S1 definition cooling mode
Starting time is set about 3
minutes
S5 definition(For cooling only type)
Starting time is set about 12 Only Respond the
minutes (Default the Factory cooling mode(Default
Set) the Factory Set)

Installation manual

16
S6 definition 6.5.1 Outdoor unit power wiring

Separate Power Supply (without power facility) (See


Night noise control mode and automatic Table.6-3)
search address. Table.6-3

Night noise control mode and nonauto- Item Min. Power wire diameter (mm2) Manual switch
matic search address. (The communica- Wiring of mental and synthetic resin (A)
Power Leakage
tion way of the original digital indoor unit) supply Size Grounding protector
(Continuous length Capacity Fuse
(Default the Factory Set) Model of pipe m) wire

4×10 mm2 (<20 m)


8ǃ10ǃ12HP 380-415V 2 30 25
Clean the indoor unit addresses. 4×16 mm2 (<50 m) 1×10 mm 100mA
3N~ 50Hz 0.1sec or
4×16 mm2 (<20 m) less
14ǃ16HP /60Hz 4×25 mm2 (<50 m) 1×16 mm
2 40 35

Non-night noise control mode and


automatic search address.

Non-night noise control mode and non- NOTE


automatic search address. (The commu- Select power cord for these five models separately according
nication way of the original digital indoor to relevant standard. 8HP, 10HP, 12HP, 14HP16HP
unit)
The wiring diameter and the length in the table indicate the
condition that the voltage dropping range is within 2%. If the
S7 definition length exceeds the above figure, please select the wire
diameter according to relevant standard.

Reserve

With power facilities

6.5 Electric wiring system and installation Outdoor unit Leakage Manual
power supply protector switch
380-415V 3N~ 50Hz/60Hz
Leakage
CAUTION protector
Manual Outdoor unit
switch GND
Please select power supply for indoor unit and outdoor unit
separately.
Outdoor unit GND
The power supply should have specified branch circuit with
leakage protector and manual switch.
GND
D Outdoor unit
The power supply, leakage protector and manual of all the
indoor units connecting to the same outdoor unit should be
universal. (Please set all the indoor unit power supply of Branch box Outdoor unit GND
one system into the same circuit. It should turn on or shut
down the unit at the same time, otherwise, the service life Fig.6-5
would affect seriously, even the unit may not turn on.)

Please put the connective wiring system between indoor


unit and outdoor unit with refrigerant piping system together. Power facilities 1 Outdoor unit
GND
(with leakage protector)
It is suggested to use 3-core shielded wire as signal wire
between indoor and outdoor units, multi-core wire is Outdoor unit
Leakage GND
unavailable. protector
Manual
D switch
Please comply with relevant National Electric Standard. Outdoor unit
GND
E
Power wiring should be done by professional electrician.
Outdoor unit
GND
Branch box

Outdoor unit
GND
Power facilities 2
(with leakage protector)
Outdoor unit
GND

Fig.6-6

Installation manual

17
Select the wire diameter Select the capacity of manual switch and fuse of the branch
Power wiring refer to the main wire (a) connecting to branch box.
box and the wiring (b) between branch box and power
facilities. Please select the wire diameter according to the See following table when without power facilities, depends on
following requirement. the outdoor unit it connecting to.

Diameter of main wire (a) See table.6-5 below when there is power facility, depends on
Depends on the total horsepower of outdoor unit and the total horsepower.
following table.
E.g In system:(8Hp×1unit+8Hp×1unit+10Hp×1unit) Table.6-5 Total horsepower, capacity of manual switch and fuse
Total Hp=26Hp→(Table.6-4)→size of wire=35mm2(within
50m) Total HP Manual switch (A) Fuse(A)

Wiring(b):between branch box and power equipment. 10~14 40 35


Depends on the number of combined outdoor unit. If fewer 15~18 63 45
than 5, the diameter is the same as that of main wire (a); if
more than 6, there will be 2 electric control boxes, and the 19~28 80 65
diameter of wiring depends on the total horsepower of 29~36 80 75
outdoor units connecting to each electric control box and
following table. 37~47 120 100
48~50 150 120
Select wire diameter (≥) (table.6-4) (unit :mm2)

Table.6-4
Indoor power supply
Total HP <20m <50m

8 10 16
Indoor power
10 10 16
Leakage protector
12 10 16
Manual switch Branch box
14 16 25
16 16 25
18 16 25        

20 16 25
Indoor unit
22 16 25
24 25 35
26 25 35        

28 25 35
30 35 50 Fig.6-7

32 35 50
34 35 50
CAUTION
36 35 50
38 35 50 Set refrigerant piping system, signal wires between
indoor-indoor unit, and that between outdoor-outdoor unit
40 35 50
into one system.
42 50 70
44 50 70 Power must unified supply to all indoor units in the same
system.
46 50 70
48 50 70 Please do not put the signal wire and power wire in the
same wire tube; keep distance between the two tubes.
50 70 95 (Current capacity of power supply: less than 10A--300mm,
52 70 95 less than 50A--500mm.)
54 70 95
Make sure to set address of outdoor unit in case of parallel
56 70 95 multi-outdoor units.
58 70 95
60 70 95
62 70 95
64 70 95

Installation manual

18
6.6 Control system and Installation 6.8 Example for power wire connection

Power(380-415V 3Na50Hz/60Hz)
The control line should be shielded wire. Using other wiring L1 L2 L3 N
shall create signal interference, thus leading to error
operation. $ % & 1

The shielded nets at the two sides of shielded wires are


either grounded to the earth, or connected with each other
Branch Box
and jointed to the sheet metal along to the earth.

Control wire could not be bound together with refrigerant Outdoor unit(master unit) Outdoor unit(slave unit) Outdoor unit(slave unit)
pipeline and power wire. When power wire and control wire $ % & 1 + + ( 3 4 ( $ % & 1 + + ( 3 4 ( $ % & 1 + + ( 3 4 (

is distributed in parallel form, keep gap between them above


300mm so as to preventing signal interference.
Signal wire between outdoor units
Signal wire between indoor/outdoor unith
Control wire could not form closed loop. Indoor unit Indoor unit Indoor unit

/ 1 3 4 ( $ % & ' ( / 1 3 4 ( $ % & ' ( / 1 3 4 ( $ % & ' (


Control wire has polarity, so be careful when connecting.

Branch Box Branch Box Branch Box

Signal wire between indoor units Signal wire between indoor unit and wire controller
NOTE $ % & ' ( $ % & ' ( $ % & ' (

The shield net should be grounded at the wiring terminal Wire controller Wire controller Wire controller
of outdoor unit. The inlet and outlet wire net of indoor
communication wire should be connected directly and Fig.6-9
could not be grounded, and form open circuit at the shield
net of final indoor unit.

7. TRIAL RUN

7.1 Inspection and confirmation before


6.7 Signal wire of indoor/outdoor units commissioning
Signal wire of indoor/outdoor unit adopts 3-core shielded wire ( Check and confirm that refrigeration pipe line and
≥0.75mm2) which has polarity, please connect it correctly. communication wire with indoor and outdoor unit have
been connected to the same refrigeration system.
Outdoor unit Outdoor unit Outdoor unit Outdoor unit Otherwise, operation troubles shall happen.
(master unit) (slave unit) (slave unit) (slave unit)

Power voltage is within ±10% of rated voltage.


(All shield terminals of shield wires
connect to COMM terminal )
Check and confirm that the power wire and control wire
(P Q E) (H1 H2 E)
are correctly connected.
(H1 H2 E) (H1 H2 E) (H1 H2 E)
Signal wire between outdoor units Check whether wire controller is properly connected.

To closed end of shield wire Before powering on, confirm there is no short circuit to
each line.
34(

Signal wire of Check whether all units have passed nitrogen


indoor/outdoor units pressure-keeping test for 24 hours with R410A: 40kg/cm2 .
group control
Confirm whether the system to debugging has been
matching

3
resisitor

carried out vacuum drying and packed with refrigeration as


4 (open) required.

7.2 Preparation before debugging


The indoor unit at the terminal of communication system should
paraliel connect a impedance between port P and port Q. Calculating the additional refrigerant quantity for each set
of unit according to the actual length of liquid pipe.

Fig.6-8 Keep required refrigerant ready.

Keep system plan, system piping diagram and control


wiring diagram ready.

Record the setting address code on the system plan.

Turn on power switches outdoor unit in advance, and keep


connected for above 12 hours so that heater heating up
refrigerant oil in compressor.

Installation manual

19
Turn on air pipe stop valve, liquid pipe stop valve, oil balance A [ kg]
valve and air balance valve totally. If the above valves do not B [ m3] ≤ Critical thickness˖0.3 [kg/m3]
be turned on totally, the unit should be damaged.
Countermeasure against overhigh thickness
Check whether the power phase sequence of outdoor unit is
correct. Install mechanical ventilator to reduce the refrigerant
thickness under critical level. (ventilate regularly)
All dial switch to indoor and outdoor unit have been set
according to the Technical Requirement of Product. Install leakage detector alarming device related to
mechanical ventilator if you can not regularly ventilate.

7.3 Fill the name of connected system


b. Leakage detector alarming device
related to mechanical ventilator
To clearly identify the connected systems between two or
more indoor units and outdoor unit, select names for every
system and record them on the nameplate on the outdoor Indoor unit
electric control box cover. OA

Model(indoor unit)
Room Name
Eg: Indoor unit (A) of the a:Ventilation peristome
first system on second floor
is recorded as:-2F-1A
Fig.7-3

Fig.7-1
7.5 Turn over to customer

7.4 Caution on refrigerant leakage Be sure to deliver the Installation Manual of the indoor unit,
and the outdoor unit to the user.
This air conditioner adopts R410A as refrigerant, which is
safe and noncombustible.

The room for air conditioner should be big enough that


refrigerant leakage can not reach the critical thickness.
Besides this, you can take some action on time.

Critical thickness-----the max thickness of Freon without


any harm to person. R410A critical thickness:0.3 [ kg/m3]

Outdoor unit

Indoor unit

Room full of leaking refrigerant


(All the refrigerant has leaked)

Fig.7-2

Calculate the critical thickness through following steps,


and take necessary actions.

Calculate the sum of the charge volume (A[kg])


Total refrigerant volume=refrigerant volume when
delivered(nameplate)+superaddition

Calculate the indoor cubage (B[m3]) (as the minimum


cubage)

Calculate the refrigerant thickness.

Installation manual

20
8. CUSTOMER DETAILS

Branch Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

Dealer address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

……………………………………………………………

Signature of the Dealer with Seal.

In all correspondence/communication state your name, address, the serial number of your air
conditioning unit, date of purchase and dealer’s name (include address), location of unit and
description of problem, for prompt and immediate attention

Name of Customer : ……………………………………………………………

Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Sr.No. of the Unit : ……………………………………………………………

Sr.No. of the Compressor : …………………… Date of purchase:………………

Invoice No : ……………………………………………………………

Installation manual

21
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