RegO® Miscellaneous Equipment (Including Rotogauges & ESVs)

LP-Gas Emergency Shut-Off Valves (ESV’s)

Why and how they should be used for Bobtail Filling
and Transport Unloading. Section 5.12.2.4 states where fusible elements are used; the
melting point cannot exceed 250°F (121°C).
General Information This provision sets for the basic criteria for the emergency
The primary purpose of Emergency Shut-Off Valves in bobtail filling shutoff valve, a key valve in the protection of many liquid transfer
and transport unloading is to allow quick shut-off of liquid and vapor operations. Actuating means for remote control may be electrical,
mechanical or pneumatic.
flow in the event there is an accidental pull-away of a truck or a hose
rupture, both of which could cause a fire. Many systems use a pneumatic system where the tubing itself
acts as a fusible element releasing the pressure holding the
A system using Emergency Shut-Off Valves will not prevent valve open. With respect to the feature of manual shutoff at the
some spillage of liquid and vapor, but the total system should be installed location, it is recommended that this valve be operated
constructed so this spillage will be kept to a minimum. occasionally. Also, the system should be tested periodically to
determine that it will function properly.
This can be accomplished either by making possible, quick action
by the driver or plant personnel in closing the valves by manual Section 6.12.1 covers new and existing installations, stationary
remote or pneumatic remote actuation; or in case of a pull-away, by container storage systems with an aggregate water capacity of
automatic closing of the liquid valve by means of a cable connected more than 4000 gal (15.1m³) utilizing a liquid transfer line that is
1-1/2 in. (39 mm) or larger and pressure equalizing lines 1-1/4
to the liquid hose. in (32 mm) or larger, must be equipped with emergency shutoff
valves.
By minimizing the presence of liquid and vapor, the chance of a fire or
explosion will be reduced. In case of a fire, thermal links at the valves Section 6.12.2 describes where an emergency shutoff valve must
or at other appropriate locations could close the valves and prevent be installed in the transfer lines of the fixed piping transfer system
further release of liquid and vapor. within 20 ft (6m) of lineal pipe from the nearest end of the hose or
swivel-type piping connections.
The valve closing systems will be discussed later in this section. The Section 6.12.5 covers installations where there are two or more
user should decide which system is most appropriate, depending on liquid or vapor lines with hoses or swivel-type piping connected
the piping configuration and the general layout of the filling/unloading of the sizes designated in 6.12.1, an emergency shutoff valve or
area. a backflow check valve, where allowed, must be installed in each
leg of the piping.
ESV Application for Bobtail Loading and Transport Unloading Section 6.12.6 states the requirements for thermal protection;
emergency shutoff valves must be installed so that the
A very important function of the typical LP-Gas storage plant is to temperature-sensitive element in the valve, or a supplemental
transfer LP-Gas into bobtails for delivery to customers. How efficiently temperature-sensitive element that operates at a maximum
and rapidly these bobtails can be filled often determines the number temperature or 250°F (121°C) that is connected to actuate the
of customers that can be served each day, as well as how many valve. It also states maximum distance this can be which is not
bobtails are required to satisfactorily serve all customers. Therefore, more than 5ft (1.5m) from the nearest end of the hose or swivel-
the selection of an ESV for the bobtail liquid loading line should be type piping connected to the line in which the valve is installed.
done with care so as to maximize efficiency in filling and have year-
Section 6.12.7 requires that the temperature-sensitive elements of
round dependability. emergency shutoff valves cannot be painted, or can they have any
ornamental finishes applied after manufacture.
The RegO 2” (A6016) and 3” (A6024) liquid ESVs have a full open
port so that the restrictions of flow would be no more than you would Section 6.12.8 emergency shutoff valves or backflow check valves
expect through an equivalent length of schedule 80 pipe. To improve must be installed in the fixed piping in manner to protect them
the overall efficiency of the system, the valves were designed as an so that any breaks resulting from a pull will occur on the hose or
operating valve so it could replace an existing globe or angle valve swivel-type piping side of the connection; allowing the valves and
piping on the plant side of the connection to remain intact.
already installed at the end of the fixed piping. Thus, installing a
(Including Rotogauges & ESVs)

RegO ESV could actually result in a more efficient pumping operation Section 6.12.9 emergency shutoff valves that are required to
than the existing system. be installed in accordance with 6.12.2, that a means must be
Miscellaneous Equipment

incorporated to actuate the emergency shutoff valves in the event

Equally important in the consideration of an ESV is its performance of a break of the fixed piping resulting from pulling of the hose.
in an emergency, especially bobtail pull-aways. Therefore, when
selecting the proper ESV for bobtail filling, also consider the Section 6.12.10 states that all emergency shutoff valves required
by the code be annually tested for the functions required in 5.12.2.3
dependability of performance, and simplicity of operation and (2) Manual shutoff from a remote location, (3) Manual shutoff at the
maintenance. installed location; the results of the test are documented.
The RegO ESVs clearly indicate to the operator its open or closed Section 6.12.12 requires that new and existing emergency shutoff
position. It allows full manual control by the operator and provides valves shall comply with 6.12.12.1 through 6.12.12.3 below.
means for remote operation in emergencies from either in front of the
valve or in the rear. Section 6.12.12.1 requires that the emergency shutoff valve shall
have at least one clearly identified and accessible manually
operated remote shutoff device.
No complicated systems of pulleys and cables are necessary since
direct, straight pulls will close the valve. Means are even provided Section 6.12.12.2 states that the remote shutoff device for an
to secure a length of cable to the transfer hose so as to produce emergency shutoff valve must be located not less than 25ft (7.6m)
an automatic closing in the event the driver pulls away without or more than 100 ft. (30 m) in the path away from the emergency
disconnecting the hose. shutoff valve.
Section 6.12.12.3 describes the requirements when an emergency
NFPA Provisions (2014) shutoff valve is used in place of an internal valve in compliance
with 5.7.4.2(D) (2) the remote shutoff device have to be installed in
The pertinent provisions of NFPA Pamphlet 58, as they apply to accordance with 6.11.4 and 6.11.5.
Emergency Shut-Off Valves and how they are to be installed are
below (for complete information refer to NFPA 58):.
The provisions above and others covered in NFPA 58 can assist
Section 5.12.2.3 requires that emergency shutoff valves be in determining how bobtail filling and transport unloading stations
approved and incorporate all the following means of closing: (1) are to be configured. The diagrams shown here offer general
Automatic shutoff through thermal (fire) actuation, (2) Manual shutoff information, they should not be used as an installation guide.
from a remote location, (3) Manual shutoff at the installed location.

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RegO® Miscellaneous Equipment (Including Rotogauges & ESVs)
LP-Gas Emergency Shut-Off Valves (ESV’s)

Installation Compliance with NFPA Requirements

vapor system is this: If the vapor flow is out of the storage tank, an
A valve that is approved as an ESV may be installed in the fixed ESV is required. ESV systems are designed to protect the storage
piping up to a distance of 20 feet (along the pipe) from the point tank contents against uncontrolled release.
where the transfer hose is attached to the fixed piping.
Therefore, a bobtail loading system could use a 1-1/4” or larger back
However, when the ESV is located more than five feet from the end of pressure check valve in the vapor system since the flow of vapor
the fixed piping, an additional fusible element must be installed within is always from the bobtail being filled back to the storage tank. To
five feet of the point of attachment of the hose, and be connected to improve transfer rates, the use of the RegO 6586D back check valve
the ESV valve in such a manner that it will cause the ESV to close in at this location would provide protection at minimum pressure drop.
the event of a fire.
If the bobtail vapor line is also used when unloading transports, then
The ideal location of the ESV is as close to the end of the fixed the RegO A6010 ESV should be used. The A6010 provides thermal
piping as possible. This position eliminates the need for an additional protection, manual closing and a remote emergency closing system
fusible element and cable, and it may also permit the elimination of a similar to the RegO 2” liquid ESV, A6016.
restrictive valve already installed at the end of the fixed piping.
Remote Control Systems
To this point, our comments have been principally concerned with
ESV protection of the liquid line at bulk plants because this is the Usually in transfer loading operations, the valve handles and cables
area of greatest potential danger in the event of a pull-away or hose are located in close proximity to the area of greatest potential danger
rupture. during an emergency. Therefore, each bobtail filling system or
transport unloading system should have installed in it at least one

(Including Rotogauges & ESVs)

However, regulations also require an ESV in the vapor transfer line readily accessible, alternate remote operating device.

Miscellaneous Equipment
when the vapor hose is 1-1/4” or larger. A helpful rule of thumb in
determining whether or not an ESV control valve is required in your

A6010, A6016, A6024 ESVs

Figure 2
RegO ESV’s with Remote Pneumatic
and Transfer Hose Cable Release
Systems Typical Installation

109
 RegO® Miscellaneous Equipment (Including Rotogauges & ESVs)
Swing-Check ESVs for Bulk Plants
A6010, A6016, and A6024 Series
Designed for installation in liquid transfer lines at LP-Gas or
Anhydrous Ammonia bulk plants to provide for quick shut-off of liquid
or vapor flow in the event of an accidental pull-away, line break, or A6010
hose rupture. A6016 A6024

FA6010 FA6016 FA6024 6016-60D 6016-60C

6016RA

Ordering Information
Accessories
Liquid Flow Capacity at Remote Close Remote Open/Close Remote Open/Close
Part # Seat Inlet and Outlet Connections 10 PSIG Drop (GPM) Pneumatic Pneumatic Rotary
VA6010 Viton 1-1/4” F. NPT 259 (LP-Gas)
A6010 Buna-N 1-1/4” F. NPT 233 (NH3)
VA6016 Viton 2” F.NPT 711 (LP-Gas) 6016--60D 6016-60C 6016RA
A6016 Buna-N 2” F.NPT 640 (NH3)
VA6024 Viton 3” F.NPT 1325 (LP-Gas)
A6024 Buna-N 3” F.NPT 1173 (NH3)
Flanged
FVA6010 Viton 1-1/4” - 300# ANSI RF Flange 259 (LP-Gas)
*
FA6010 Buna-N 1-1/4” - 300# ANSI RF Flange 233 (NH3)
FVA6016 Viton 2” - 300# ANSI RF Flange 711 (LP-Gas)
FA6016-60D 6016RA
FA6016 Buna-N 2” - 300# ANSI RF Flange 640 (NH3)
6016-60C
FVA6024 Viton 3” - 300# ANSI RF Flange 1325 (LP-Gas)
FA6024 Buna-N 3” - 300# ANSI RF Flange 1173 (NH3)
* Not Available

Swing-Check ESVs for Bulk Plants with Electric Actuator

EA6010, EA6016 and EA6024 Series
Designed for installation in liquid transfer lines at LP-Gas or
Anhydrous Ammonia bulk plants to provide for quick shut-off of liquid
or vapor flow in the event of an accidental pull-away, line break, or
(Including Rotogauges & ESVs)

hose rupture.
Miscellaneous Equipment

EA6010 EA6016 EA6024

EFA6010 EFA6016 EFA6024

Ordering Information
Liquid Flow Capacity at 10 PSIG
Part # Seat* Inlet and Outlet Connections Drop (GPM) Voltages
EA6010 Buna-N 1-1/4” F.NPT 259 (LP-Gas) 233 (NH3)
EA6016 Buna-N 2” F.NPT 711 (LP-Gas) 640 (NH3) 12/24 VDC
EA6024 Buna-N 3” F.NPT 1325 (LP-Gas) 1173 (NH3)
Flanged
EFA6010 Buna-N 1-1/4” - 300# ANSI RF Flange 259 (LP-Gas) 233 (NH3)
EFA6016 Buna-N 2” - 300# ANSI RF Flange 711 (LP-Gas) 640 (NH3) 12/24 VDC
EFA6024 Buna-N 3” - 300# ANSI RF Flange 1325 (LP-Gas) 1173 (NH3)
* Viton seat available on request.

110
RegO® Miscellaneous Equipment (Including Rotogauges & ESVs)
ESV Pneumatic Controls
RegO Emergency Shut-Off Valves modified for remote pneumatic
shutdown operation retain all the operating features of the standard
valves.

Once equipped with pneumatic cylinders and then pressurized, the

pneumatic cylinder piston rod disengages from a striker plate, allowing
the ESV to be manually opened and the striker plate to act as a latch
and hold the valve open. Release of the control system pressure for any
reason closes the ESV for fail-safe operation.
A6016 with 6016-60D Remote Close Actuator

6016PN-50 Pneumatic Remote Control Kit

Control kit with components for connecting and charging the pneumatic
controls from a source of compressed gas (air or nitrogen) to a RegO
liquid or vapor ESV. Includes charging valves with low pressure indicator,
operating valves, 100 feet of 1/4” plastic tubing and tube fittings.

Ordering Information
Part # Description
6016-60D Cylinder assembly kit to convert 6016 ESVs to pneumatic shutdown.
6016PN-50 Pneumatic remote shutdown system kit, complete with 100’ of tubing, fittings, 1 charging valve assembly and 1 remote shutdown valve assembly
6016PN-80 Bypass kit for pneumatic actuators.
7605A-BT 100’ roll of 1/4” pneumatic tubing.
7605AP-16 1/4” tubing tee, with nuts.
7605AP-15 1/8” NPT x 1/4” tubing, straight connector.
7606RM Remote Close Cable Kit

Hydraulic Automatic Cylinder Filling System

7194MD and 7194HD
Designed to provide accurate, economical filling of LP-Gas, DOT and
fork lift cylinders by weight. Filling stops automatically as the total weight Shut-off Valve

of the cylinder reaches the amount pre-set on the scale. One individual 1

can efficiently handle up to four cylinder filling operations simultaneously

(Including Rotogauges & ESVs)

LP-Gas Supply
6 Strainer Hydrostatic Relief Valve

to maximize profits, increase efficiency and allow servicing of more 3

Miscellaneous Equipment
7
customers. 8 Open

Hydraulic System Components Hydraulic self-contained system. 2

No external power required.

Ordering Information
4 A,B
Closed

Key
No. Description Size Part No.
Assembly for Fairbanks-Morse. Includes items 1 thru 8 below. 7194MD
Assembly for Howe. Includes items 1 thru 8 7194HD
1 Propane Control Valve 1/2” NPT Female, with 1/8” NPT Female Hydraulic Connection 7177
2 Master Cylinder, with Actuator Lever 1/8” NPT Hydraulic Connection 7188
3 Hydraulic Hose Assembly 3/16” I.D. with 1/8” NPT Male Ends, 43-1/2” Overall Length 7194-1
1-3 Valve, Cylinder and Hose Assembly for Fairbanks-Morse Scales - 7188MS

1-3 Valve, Cylinder and Hose Assembly for Howe Scales - 7188HS

Bracket Kit for Fairbanks Morse Scales, Complete with Screws, Washers, Nuts
4A - 7194M-3A
and Instructions
Bracket Kit for Howe Scales, Complete with Screws, Washers, Nuts and
4B - 7194H-3
Instructions
5 Can of Hydraulic Fluid, Complete with Filling Spout 1-1/2 ounce 7188-21
6 Propane Filling Hose Assembly 1/2” I.D., with 1/2” NPT Male Ends. 50-1/2” Overall Length 7193D
7 Quick-acting Shut Off Valve 1/2” NPT Inlet X 1/4” NPT Outlet 7901TB
8* Soft Nose Cylinder Connector 1/4” NPT Male X POL Male 7193D-10L

111