ITB PDS Bid Equi.

List
Item No Service
ID [ft] TL-TL [ft] Vol. [ft3] L/D [-] ID [ft] TL-TL [ft] Vol. [ft3] L/D [-]
[A] 41-MBL-105 Utility Air Receiver 10.0 24.0 2147 2.4 10.0 24.0 2147 2.4
[B] 41-MBL-107A Instrument Air Receiver 10.0 24.0 2147 2.4 10.0 24.0 2147 2.4
[C] 41-MBL-107B Instrument Air Receiver 9.0 24.0 1718 2.7 10.0 24.0 2147 2.4
[D] 41-MBL-111 Nitrogen Receiver 9.0 24.0 1718 2.7 9.0 24.0 1718 2.7
NG OK
UA N2
IA normal
normal normal
demand
Case demand demand
[B]&[C]
[A] [D]

[Nm3/min] 23.3 7.9 0.9 4.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Qv
[scfm] 870 295 32.9 178
[MPag] 0.77 0.62 0.83 0.66 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
P1
[psig] 111 90 120 95.7
[MPag] 0.62 0.45 0.69 0.45 0.00 0.07 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
P2
[psig] 90 65 100 65 10
t [min] 3.2 11.2 81 18.4
[degC] 46.1 46.1 46.1 46.1 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8 -17.8
T
[degF] 115 115 115 115
[m3] 60.8 60.8 60.8 48.7 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Vv
[ft3] 2147 2147 2147 1720 #DIV/0! 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
L/D [-] 2.4 2.4 2.4 2.67
ID [ft] 10.0 10.0 10.0 9.0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
TL-TL [ft] 24.0 24.0 24.0 24.0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

As per Vessel Job Note para 3.2.4

Air & N2 Air, N2 condition
Utility Air Instrument Air Nitrogen
ITB Bid EPC Revised ITB Bid EPC Revised ITB Bid EPC Revised
DP [psig] 205 205 150 150 200 200 150 150 250 200 150 150
DT [degF] 175 172 175 175 175 172 175 175 172 172 175 175
OP [psig] 80 / 110 80 / 110 80 / 110 105 / 130 80 / 100 80 / 100 80 / 100 95 / 115 100 / 150 100 80 / 100 70 / 85
OT [degF] 70-100 70-100 70-100 70-100 70-100 70-100 70-100 70-100 70-122 70-100 70-100 70-100

Fuel Gas
Title : Utility Air, Instrument Air, and Nitrogen Demand Calculation
Objectives : To determine utility air, instrument air, and nitrogen demand in Alur Siwah CPP

Basis & Assumptions :

1. Instrument air consumption for instrumentation are asummed belows:
- Control Valve 0.2 scfm/unit
- Positioner + I/P 1.5 scfm/unit
- Analyzer 3.0 scfm/unit
- Control Panel 3.0 scfm/unit
- SDV/BDV > 10" and above 26.0 scfm/unit
- SDV/BDV < 10" 12.0 scfm/unit
2. Air demand shall consider future Compressor :
- Continuous demand 30 scfm
- Intermittent demand 300 scfm
3. For air demand calculation, 120% of continuous and 25% of intermittent users shall be considered.
4. 10 utility station considered in operation with flow rate 5 scfm/unit
5. Nitrogen is used for:
- Tank blanketing
- Sulfur Recovery Unit
- Seal gas for future compressor, 40 scfm shall be considered.
- Analyzer purge
6. For nitrogen demand calculation, 150% of continuous and 25% of intermittent users shall be considered.
7. Ratio of dry air inlet to N2 product is 3 time.
8. 20% of dry air demand is used for drier regeneration
9. Nitrogen suply during strat-up will be back-uped by nitrogen bottle.
10. Air receiver, instrument receiver, and nitrogen receiver holding time is 15 minutes.

Consumption Summary

Consump/
Continuous Intermittent
Description Quantity Unit Remarks
(SCFM)
Instrument Air Consumption
Control Valves 130 0.2 26.0 0.0
Valve Positioner + I/P 142 1.5 213.0 0.0
Analysers 20 3.0 60.0 0.0
Control Panels 22 3.0 66.0 0.0
SDV/BDV (10 in & above) 20 14.0 0.0 280.0
SDV/BDV (below 10 in) 102 5.0 0.0 510.0
Boiler 1 10.0 10.0 0.0
SRU Burner 1 10.0 10.0 0.0
Pilot air of Gas Engine Generators 3 10.0 0.0 30.0
Pilot air of Flare 2 10.0 0.0 20.0
Allowance for Future Compressors 0 0.0 30.0 300.0
Total Instrument Air Demand 415.0 1140.0

Utility Air Consumption

Utility Station 10.0 5.0 50.0 0.0
Building 0.0 0.0 15.0 0.0
Total Utility Air Demand 65.0

Nitrogen Consumption
Condensate Tank 8.8 271.3 Consider maximum pump-out during
loading to truck based on highest
condensate tank.
Produced Water Tank 34.8 44.4 Consider maximum pump-out during
initial production case
SRU 60.0 0.0
Amine Pure Tank 0.0 105.8
Amine Make Up Tank 0.0 211.7
EG Surge Drum 12.5 0.0
EG Make Up Tank 0.0 39.6
Amine Sump Tank 0.0 39.6
EG Sump Tank 0.0 12.5
Nitrogen for Refrigerant Make-up/Presurization 0.0 10.0
Analyzers Purging 0.0 10.0
Allowance for Seal Gas for future Compressors 40.0 0.0
Total Nitrogen Demand 156.0 744.8

639814329.xls
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Air Compressor, Air Drier and N2 Generation Capacity Calculation
Design Demand
Instrument Air 783 scfm 1259 Nm3/hr
Utility Air 65 scfm 105 Nm3/hr
Nitrogen 420 scfm 676 Nm3/hr
Ratio of dry air inlet to N2 product 3
Required Air Suply for Nitrogen Generation Packag 1261 scfm 2027 Nm3/hr
Total Air Required 2109 scfm
Air Dryer Regeneration 20%
Total Air Required including Regeneration 2530 scfm 4068 Nm3/hr

Compressor Design:
No. of Air Compressor 2 online, 1 spare
Selected Normal Capacity each Compressor 1265 scfm, dry basis 2034 Nm3/hr
Drier Design :
No. of Air Drier 1 online, 1 spare
Normal Net Product Capacity each Drier 2109 scfm, dry basis 3390 Nm3/hr
N2 Generation Package Design :
No. of N2 Generation 2 online, with 50% capacities
Selected Normal Capacity each N2 Generatio 210 scfm 338 Nm3/hr

Normal Consumption

639814329.xls
3
psig kgf/cm2g

140 9.8
135 9.5
130 9.1
125 8.8
120 8.4
115 8.1
110 7.7
105 7.4
100 7.0
95 6.7
90 6.3
85 6.0
80 5.6
75 5.3
70 4.9
65 4.6
60 4.2
55 3.9
50 3.5
45 3.2
40 2.8
35 2.5