Liebert®

NXL™ UPS

Installation Manual
500 kVA – 750 kVA, 0.9 PF, 60 Hz, Three-phase, Single-module and Mulit-module
The information contained in this document is subject to change
without notice and may not be suitable for all applications. While
every precaution has been taken to ensure the accuracy and
completeness of this document, Vertiv assumes no responsibility
and disclaims all liability for damages resulting from use of this
information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods,
tools, and materials to be used in performing procedures not
specifically described in this document.

The products covered by this instruction manual are manufactured

and/or sold by Vertiv This document is the property of Vertiv and
contains confidential and proprietary information owned by Vertiv.
Any copying, use or disclosure of it without the written permission of
Vertiv is strictly prohibited.

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trademarks of the respective companies. Any questions regarding
usage of trademark names should be directed to the original
manufacturer.

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If you encounter any installation or operational issues with your product, check the pertinent
section of this manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.VertivCo.com/en-us/support/ for additional assistance.
 TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.0 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Environmental Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Storing the UPS and Batteries for Delayed Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.1 Moving the Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.2 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.3 Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.4 Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.5 Special Considerations for 1+N Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 System Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 External Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Sizing the Input Breaker feeding a Liebert® NXL™ UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.2 Multi-Module Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.3 Remote Input Breaker (RIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4.4 Inverter Output Breaker (IOB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Digital LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.6 Configuring Neutral and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.1 Four-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.2 Three-Wire Input connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.3 Preferred Grounding Configuration, Battery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6.4 Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6.5 High Resistance Ground Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.7 Grounding Diagrams, Single- and Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.0 OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.1 Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.1.1 Matching Maintenance Bypass Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.2 Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.3 Matching Liebert® NXL™ Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.4 Matching Module Battery Disconnect—MBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.5 Load Bus Synch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.6 Remote Alarm Status Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | i

3.2 Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.2.1 Alber® Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.2 Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.2.3 Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.0 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

FIGURES
Figure 1 Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet.
6
Figure 2 Cabinet EMI plates - 625kVA and 750kVA only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 3 Kick plate and filter locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 4 Low-voltage cable installation—top entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5 External Interface Board connections layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 6 Inter-Module Communication Board wiring diagram—Multi-modules . . . . . . . . . . . . . . 12
Figure 7 Remote Input Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 8 Remote Output Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 9 Inter-Module Communication Board wiring diagram—Digital LBS. . . . . . . . . . . . . . . . . . 16
Figure 10 Grounding diagram, three-wire single-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 11 Grounding diagram, four-wire single-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 12 Grounding diagram, three-wire multi-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 13 Grounding diagram, four-wire multi-module system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 14 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 15 Programmable relay board dialog box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 16 Input contact isolator dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 17 Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Figure 18 Main components, 500kVA Liebert NXL SMS and 1+N multi-module unit with static
bypass26
Figure 19 Outline drawing, Liebert NXL 500kVA UPS SMS and 1+N multi-module unit with stat-
ic
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 20 Input terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with
static
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 21 Output terminal details, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit
with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 22 Base drawing, Liebert NXL 500kVA UPS, SMS and 1+N multi-module unit with static
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 23 Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with
static
bypass, Page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 24 Field connections, shipping split 500kVA Liebert NXL, multi-module or SMS with
static
bypass, Page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | ii

Figure 25 Main components, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass34
Figure 26 Main components, 625/750kVA Liebert NXL UPS, SMS and 1+N multi-module unit
with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Figure 27 Outline drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static by-
pass36
Figure 28 Outline Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with stat-
ic
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 29 Base detail drawing, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass38
Figure 30 Base Drawing, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass39
Figure 31 Input terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without static
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 32 Input terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with
static
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 33 Output terminal detail, 625/750kVA Liebert NXL, N+1 multi-module unit without stat-
ic
bypass, cont’d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Figure 34 Output terminal detail, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit
with
static bypass, cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 35 Shipping split 625/750kVA Liebert NXL without static bypass . . . . . . . . . . . . . . . . . . . . 44
Figure 36 Shipping split 625/750kVA Liebert NXL without static bypass (continued) . . . . . . . 46
Figure 37 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 38 Shipping Split, 625/750kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 39 Single-input wire cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 40 Alternate Liebert NXL 500kVA bottom cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Figure 41 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Figure 42 Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Figure 43 Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

TABLES
Table 1 UPS input dry contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 2 UPS control contacts with global maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 3 UPS control contacts to remote status panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 4 UPS control contacts with battery cabinet or module battery disconnect . . . . . . . . . . 11
Table 5 Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 6 RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1 . . . . . . . . . 14
Table 7 Remote IOB contacts from remote breaker to UPS IOB CB interface board . . . . . . . . . 15

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Table 8 Wire size, length for digital LBS connection of UPS Inter-Module Communication
Boards16
Table 9 Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 10 Input Contact Isolator Board pre-assigned values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table 11 Input Contact Isolator Board control wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table 12 Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Table 13 Liebert NXL UPS specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Table 14 Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Table 15 Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 16 Current ratings—output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 17 Current ratings—battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 18 Recommended conduit and cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Table 19 Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Table 20 Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | iv

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation of your
Liebert® NXL™ UPS. Read this manual thoroughly, paying special attention to the sections that
apply to your installation, before working with the UPS. Retain this manual for use by installing
personnel.

WARNING
Risk of electrical shock. Can cause personal injury or death.
This UPS has several circuits that are energized with high DC as well as AC voltages. Check
for voltage with both AC and DC voltmeters before working within the UPS. Check for
voltage with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation and maintenance.
Special safety precautions are required for procedures involving handling, installation and
maintenance of the UPS system. Observe all safety precautions in this manual before
handling or installing the UPS system. Observe all precautions in the Operation and
Maintenance Manual, SL-25425, before as well as during performance of all maintenance
procedures. Observe all DC safety precautions before working on or near the DC system.

WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury
to personnel. The UPS module weight is up to 13,800lb. (6260kg).
Locate center of gravity symbols and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
Slots at the base of the module cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, or remove packaging
from unit, or prepare unit for installation.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 1

 WARNING
Risk of electrical shock and fire. Can cause equipment damage, personal injury or death.
Under typical operation and with all UPS doors closed, only normal safety precautions are
necessary. The area around the UPS system should be kept free of puddles of water, excess
moisture and debris.
Only test equipment designed for troubleshooting should be used. This is particularly true
for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before
making contact or using tools. Even when the power is turned Off, dangerously high
potential electric charges may exist at the capacitor banks and at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment.
A second person should be standing by to assist and to summon help in case of an
accident.

NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or
IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life
support equipment are subject to additional terms and conditions.

NOTICE
This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC
rules. These limits provide reasonable protection against harmful interference in a commercial
environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used
in accordance with this instruction manual, may cause harmful interference to radio communications.
Operation of this unit in a residential area may cause harmful interference that the user must correct at
his own expense.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 2

1.0 MECHANICAL INSTALLATION
1.1 Introduction
This section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert® NXL™ uninterruptible power supply and related equipment.
This chapter is a guide to general procedures and practices that should be observed by the
installing personnel. The particular conditions of each site will determine the applicability of such
procedures.

WARNING
Risk of electrical shock. Can cause injury or death.
Special care must be taken when working with the batteries associated with this
equipment. When they are connected together, the battery terminal voltage will exceed
400VDC and is potentially lethal.

NOTE
All equipment not referred to in this manual is shipped with details of its own mechanical and
electrical installation.
NOTICE
Three-phase input supply required.
The standard Liebert® NXL™ UPS is suitable for connection to three-phase, four-wire (+ Earth) TN-C, TN-
S, IT-G or IT-IG, or three-phase, three-wire plus ground IT-UG.
If the unit is used with an IT power system, a 4-pole disconnect device must be included as part of
building installation.
NOTICE
Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer.

1.2 Preliminary Checks

Before installing the UPS, please carry out the following preliminary checks:
• Visually examine the UPS equipment for transit damage, both internally and externally. Report any
damage to the shipper immediately.
• Verify that the correct equipment is being installed. The equipment supplied has an identification tag on
the interior doors reporting the type, size and main calibration parameters of the UPS.
• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 3

1.3 Environmental Considerations
1.3.1 UPS Room
The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air
environment with adequate ventilation to keep the ambient temperature within the specified
operating range (see Environmental Parameters in Table 13).
The Liebert® NXL™ UPS is cooled with the aid of internal fans. To permit air to enter and exit and
prevent overheating or malfunctioning, do not cover the ventilation openings.
NOTE
To ensure proper airflow, the unit must be installed only on a solid surface made of a
noncombustible material, such as concrete.
The Liebert® NXL™ UPS is equipped with air filters located behind the front doors. A schedule for
inspection of the air filters is required. The period between inspections will depend upon
environmental conditions.
When bottom entry is used, the conduit plate must be installed.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
1.3.2 Storing the UPS and Batteries for Delayed Installation
If the Liebert® NXL™ system will not be installed immediately, it must be stored indoors in a clean,
dry and cool location (see Environmental Parameters in Table 13). If the UPS includes batteries,
either internally or in a battery cabinet, the batteries’ requirements will dictate the storage
conditions. Batteries should be unpacked, installed and charged as soon as possible after
delivery.
NOTICE
Risk of failure to properly charge batteries. Can cause permanent damage to batteries and void the
warranty.
Batteries will self-discharge during storage. Batteries must be recharged as recommended by the battery
manufacturer.
A notice of “Charge Before Date” is affixed to each unit that has batteries inside. The “Charge Before
Date” is calculated based on the batteries being stored at 77°F (25°C). Storage at a higher temperature
will increase the rate of self-discharge, requiring earlier recharge. Consult the battery manufacturer on
how to determine when the batteries need to be recharged.

1.4 Positioning
The cabinet is structurally designed to handle lifting from the base.
Access to the power terminals, auxiliary terminal blocks and power switches is from the front.
The door can be opened to give access to the power connection bars, auxiliary terminal blocks
and power isolators. Front door can be opened at 180 degrees, and interior doors can be removed
for more flexibility in installations.

NOTE
The UPS must be placed a solid surface. There must be no openings in the surface except those
required for conduit landing areas. All provided kick plates must be installed.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 4

1.4.1 Moving the Cabinets
The route to be travelled between the point of arrival and the unit’s position must be planned to
make sure that all passages are wide enough for the unit and that floors are capable of supporting
its weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no
impassable corners or changes in the level of corridors).
Ensure that the UPS weight is within the designated surface weight loading (kg/cm2) of any
handling equipment. For weight details, see Table 13.
The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in
moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must
be taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure
will support the unit only if the forks are completely beneath the unit.
Handling with straps is not authorized.

WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Because the weight distribution in the cabinet is uneven, use extreme care while handling
and transporting. Take extreme care when handling UPS cabinets to avoid equipment
damage or injury to personnel.
The UPS module weight is up to 13,800lb. (6260kg).
Locate center of gravity symbols and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
1.4.2 Clearances
The Liebert® NXL™ has no ventilation grilles at either side or at the rear of the UPS. Clearance
around the front of the equipment should be sufficient to enable free passage of personnel with
the doors fully opened. It is important to leave a distance of 24in (610mm) between the top of the
UPS and any overhead obstacles to permit adequate circulation of air coming out of the unit.
1.4.3 Raised-Floor Installations
If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably
designed to accept the equipment point loading. Refer to the base view to design this pedestal.
The top of the pedestal must be solid.

NOTE
The UPS must be placed on a solid surface. There must be no openings in the surface except
those required for conduit landing areas. All provided kick plates must be installed.

1.4.4 Kick Plate Installation

Kick plates must be installed. If the unit is to be installed in a position that does not permit access
to rear kick plates, then the kick plates must be installed before the unit is placed in its final
position.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 5

1.4.5 Special Considerations for 1+N Parallel Systems
Consider the grounding configuration of your system before finalizing module placement See
2.6 - Configuring Neutral and Ground Connections.
Vertiv recommends matching the impedance in the bypass path of paralleled systems as closely
as possible.
The impedance mismatch can be minimized by controlling the wiring length of each unit. The
design and the layout of the UPS system and associated panels and cabling should be examined
closely to ensure that cable lengths and impedances are closely matched. The Liebert® 1+N UPS
module is supplied with a sharing reactor to minimize the impact of cable impedance mismatch.
The cabling impedance must be carefully controlled to ensure good bypass current sharing.
For Liebert® NXL™ Systems, the cabling impedances must be within 10% from maximum to
minimum. If the cabling impedances need to be greater than 10%, contact your Vertiv
representative to calculate whether the system will result in an overload condition when
operating on bypass.
When bringing the 1+N system on-line for the first time or after removing one unit, Vertiv
recommends checking the bypass current mismatch. To check the bypass current mismatch:
1. Place a load on the bypass of each UPS module.
2. View the output current of each unit.
The accuracy of the currents displayed on the UPS module is sufficient for this check. If the mismatch is
greater than 10%, the bypass impedances must be balanced or the load must be limited to less than the
maximum rating.

1.5 System Composition

A UPS system can comprise a number of equipment cabinets, depending on the individual
system design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In
general, all the cabinets used in a particular installation are of the same height. Refer to the
drawings provided in 4.0 - INSTALLATION DRAWINGS for the positioning of the cabinets as
shown in Figure 1.

1.6 Cable Entry

Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the
unit; see the figures in 4.0 - INSTALLATION DRAWINGS.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 6

Figure 1 Cabinet arrangement—Liebert® NXL™, battery cabinets, maintenance bypass cabinet

The side panels and hangers must be

removed before the cabinets can be
bolted together. Liebert®
NXL™
UPS
Note: Battery cabinets can be
bolted to the right of the UPS.
However, the cabling must be

Liebert® Maintenance
Bypass
NXL™ Cabinet
UPS (Matching)

Additional
Battery Liebert® Maintenance
Battery Bypass
Cabinet(s)
Cabinet NXL™ Cabinet
(Matching)
(Matching) UPS (Matching)

Additional
Battery Liebert® Liebert® Battery
Additional
Battery Battery
Cabinet(s)
Cabinet NXL™ NXL™ Cabinet
Cabinet(s)
(Matching) (Matching)
(Matching) UPS UPS (Matching)

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 7

2.0 UPS ELECTRICAL INSTALLATION
This chapter provides guidelines for qualified installers who must have knowledge of local wiring
practices pertaining to the equipment to be installed.

WARNING
Risk of electrical shock. Can cause injury or death.
The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC
voltmeters before working within the UPS.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation.

2.1 External Protective Devices

For safety, it is necessary to install circuit breakers in the input AC supply and external battery
system. Given that every installation has its own characteristics, this section provides guidelines
for qualified installation personnel with knowledge of operating practices, regulatory standards
and the equipment to be installed.
External overcurrent protection must be provided. See Table 13 - Liebert® NXL™ UPS specifications
for overload capacity.

2.2 Power Cables

The UPS requires both power and control cabling. All control cables, whether shielded or not,
should be run separately from the power cables in metal conduits or metal ducts that are
electrically bonded to the metalwork of the cabinets to which they are connected.
The cable design must comply with the voltages and currents in Tables 14 through17, follow local
wiring practices and take into consideration the environmental conditions (temperature and
physical support media), room temperature and conditions of installation of the cable and
system’s overload capacity (see 5.0 - SPECIFICATIONS).

WARNING
Risk of electrical shock. Can cause injury or death.
Before cabling the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the UPS input/bypass supply to the power distribution
panel.
Check that these supplies are electrically isolated, and post any necessary warning signs to
prevent their inadvertent operation.

When sizing battery cables, a maximum volt drop of 2VDC is permissible at the current ratings
given in Table 17.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 8

The following are guidelines only and are superseded by local regulations and codes of practice
where applicable:
• Take special care when determining the size of the neutral cable (grounded conductor), because current
circulating on the neutral cable may be greater than nominal current in the case of non-linear loads. Refer
to the values in Table 13.
• The grounding conductor should be sized according to the fault rating, cable lengths, type of protection,
etc. The grounding cable connecting the UPS to the main ground system must follow the most direct
route possible.
• Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease
installation considerably.
• AC and DC cables must be run in conduits according to local codes, national codes and standard best
practices. This will prevent creation of excess EMI fields.

2.3 Sizing the Input Breaker feeding a Liebert® NXL™ UPS

The rectifier nominal input current value (Table 14) is based on providing enough power to
operate the inverter at full rated load when the input voltage is nominal. The published rectifier
maximum input current value is based on the maximum input current limit setting of 125%.
The recommended input breaker ampacity is based on the NEC calculation for a branch circuit
with the current limit set at the maximum value. The calculation for a 100% rated breaker is 100%
of the nominal current (continuous) plus 100% of the difference between the nominal and the
maximum currents (noncontinuous).
The rectifier input current limit can be adjusted from 25% to 125% of the nominal value. This
setting is only accessible to a factory-trained service engineer. The effect of changing this setting
is similar to that of changing the setting of the trip unit on a solid state circuit breaker. With a
lower current limit setting the calculation for the branch circuit will result in a lower value.
The input current limit should not be set less than 105% of the current needed to support the
inverter at full load for normal operation. This results in sufficient power to recharge the battery in
a reasonable time and to operate over the published input voltage range.
2.3.1 Power Cable Connection Procedure
The rectifier input, bypass, output and battery power cables (all require lug-type terminations)
are connected to busbars in the I/O sections (refer to 4.0 - INSTALLATION DRAWINGS).
Equipment Ground
The equipment ground busbar is in the I/O sections as shown in (refer to 4.0 - INSTALLATION
DRAWINGS). The grounding conductor must be connected to the ground busbar and bonded to
each cabinet in the system.
All cabinets and cabling should be grounded in accordance with local regulations.
NOTE
Proper grounding reduces problems in systems caused by electromagnetic interference.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 9

 WARNING
Failure to follow adequate grounding procedures can result in electric shock hazard to
personnel, or the risk of fire, should a ground fault occur.
All operations described in this section must be performed by properly trained and
qualified electricians or technical personnel. If any difficulties are encountered, contact
Vertiv. See the back page of this manual for contact information.
The grounding and neutral bonding arrangement must be in accordance with local and
national codes of practice.
Once the equipment has been positioned and secured, connect the power cables as described
below (refer to the appropriate cable connection drawing in 4.0 - INSTALLATION DRAWINGS):
1. Verify that the UPS equipment is isolated from its external power source and all the UPS power isolators
are open. Check that these supplies are electrically isolated and post any necessary warning signs to
prevent their inadvertent operation.
2. Open exterior and interior panels on the front of the I/O sections.
3. Connect the ground and any necessary main bonding jumper to the equipment ground busbar located in
the I/O sections.
4. Make power connections and tighten the connections to the proper torque.
Ensure correct phase rotation.

WARNING
Risk of electrical shock. Can cause injury or death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their termination.

WARNING
Risk of electrical shock. Can cause injury or death.
When connecting the cables between the battery extremities to the circuit breaker, always
connect the circuit breaker end of the cable first.
5. For control connection details, see 2.4 - Control Cable and Communication.

NOTE
If fault bracing brackets were removed during installation, they MUST be replaced.
6. Close and secure the interior and exterior doors.
7. Attach the cabinet EMI plates to the top of the UPS at each shipping split (625kVA or 750kVA only). See
Figure 2.
8. Attach the kick plates and filters to the bottom of the unit. See Figure 3.
Figure 2 Cabinet EMI plates - 625kVA and 750kVA only

Note location
of larger cutouts.
Orient ground plate
as shown.

Mounting
Hardware
(Supplied)
Installed at Each Shipping Split Detail A

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 10

Figure 3 Kick plate and filter locations

Kickplate
G
Kickplate
D REAR
FRONT
Kickplate

Kickplate
E
F

Install Factory-Supplied
Install Factory-Supplied Install Factory-Supplied
Install Factory-Supplied Bolt, Lockwasher and
Bolt, Lockwasher and Bolt, Lockwasher and
DETAIL D Bolt, Lockwasher and Washer, 4 Places,
DETAIL E Washer, 2 Places DETAIL G Washer, 2 Places,
Washer, 4 Places, Rear Side
Each Side Each Side
Front Side

NOTE
Kick plates must be installed. If the unit is to be installed in a position that does not permit access
to rear kick plates, then the kick plates must be installed before the unit is placed in its final
position.

Figure 4 500-kVA Models Low-voltage cable installation—top entry

Cable Entry

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 11

Figure 5 625 - 750-kVA Models Low-voltage cable installation—top entry

REMOVE PLATES FLIP PLATES INSTALL

Low-voltage cables can be install through the top of each unit. The entry conduit landing plate is shipped inverted.
To install, remove conduit plate, flip and reinstall. Removal of side plate is for access to pull wires.

2.4 Control Cable and Communication

Based on your site’s specific needs, the UPS may require auxiliary connections to manage the
battery system (external battery circuit breaker), communicate with a personal computer or
provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The
External Interface Board, arranged for this purpose, is next to the option box in the Rectifier
section (refer to 4.0 - INSTALLATION DRAWINGS). The contacts are rated for 250VAC @ 2A.
Figure 6 External Interface Board connections layout
MAINT BYP ACT FILT
ENABLE TB0821 TB035
CNTL

P0831 P0832
P0801
P66C P99C AUX SPARE
BATT GND
TEMP
FLT

EXTERNAL TB0815
CAN MOB

TB0811 TB0830
MIB ACT FILT
STATUS

TB0810 TB0816
RIB ON GEN
P0808
TB0823 TB0829 TB1154B TB1154A
EPO TB0813 TB0819
STATUS OPT EXTERNAL INT BATT EXT BATT
PS CAN CAN CAN MBB BYP CNTL

TB0825 TB0812 TB0817

J4
REPO BIB RECT
CNTL
BATT MTR TB1156
OP
LBS VOLTAGE
J5 TB0820 TB0818
TB0826
REPO KEY INV
TB0824
FORM C STATUS CNTRLN

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 12

2.4.1 Dry Contacts
NOTE
If connection to more than one module is required, use a separate, isolated contact for each
module.
Table 1 UPS input dry contacts
Termin
al Pi Connects to Wire Size/
Item Block n (Description of External Item) Max Length
1 REPO Switch, normally open contact
2 REPO Switch, common contact
Remote EPO TB082
Input Form C 4 REPO Switch, normally closed contact, set
3 jumper 14AWG/
J5: 1-2 to enable, 2-3 to disable 500ft.
1 On Generator switch, closed = On Generator (150m)
On Generator 2 On Generator switch, common
TB0816
Input Form C
On Generator switch, closed = Not On
3
Generator

Table 2 UPS control contacts with battery cabinet or module battery disconnect
Termin
al Pi Connects to Wire Size/
Item Block n (Description of External Item) Max Length
1 Battery Interface Board TB1154-1
2 Battery Interface Board TB1154-2 18 AWG
CAN Bus and TB1154
1000ft.
24V Power Supply A 3 Battery Interface Board TB1154-3 (300m)
4 Battery Interface Board TB1154-4

Table 3 UPS control contacts with global maintenance bypass

Termin Wire Size/
al Pi Connects to Max
Item Block n (Description of External Item) Length
1 CB aux. contact, closed = CB is closed
Maintenance 14AWG/500
Isolation Breaker TB0811 2 CB aux. contact, common ft.
(MIB) Form C1 (150m)
3 CB aux. contact, closed = CB is open
Maintenance 1 CB aux. contact, closed = CB is closed
14AWG/500
Bypass
TB0813 2 CB aux. contact, common ft.
Breaker (MBB) Form
(150m)
C1 3 CB aux. contact, closed = CB is open
Maintenance Bypass Cabinet,
1
closed = load not on inverter
Maintenance 14AWG/500
Bypass TB0821 2 Maintenance Bypass Cabinet, common ft.
Enable Form C1 (150m)
Maintenance Bypass Cabinet, closed = load on
3
inverter
1 REPO Switch, normally open contact 14AWG/500
TB082
Remote EPO Input1 ft.
5 2 REPO Switch, common contact (150m)
1 Key status switch, closed = key removed
14AWG/500
Key Status Input TB082
2 Key status switch, common ft.
Form C1,3 0
(150m)
3 Key status switch, closed = key inserted

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 13

Table 3 UPS control contacts with global maintenance bypass (continued)
Termin Wire Size/
al Pi Connects to Max
Item Block n (Description of External Item) Length
1 CB aux. contact, closed = CB is closed
Module Output 14AWG/500
Breaker TB0815 2 CB aux. contact, common ft.
(MOB) Form C2 (150m)
3 CB aux. contact, closed = CB is open
1. For 1+N systems with a maintenance Bypass, these auxiliary contacts must be run to each module from an
isolated source.
2. For 1+N systems, these breaker Aux contacts go to the UPS that they are associated with.
3. Key Status Input can be either Form-C, N.O. or N.C. contact

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 14

Table 4 UPS control contacts to remote status panel
Terminal Connects to Wire Size/
Item Block Pin (Description of External Item) Max Length
1 Remote Status Panel TB-2
CAN Bus and 24V 2 Remote Status Panel TB-1 18AWG/1000ft.
TB0829
Power Supply 3 Remote Status Panel TB-3 (300m)
4 Remote Status Panel TB-4
2.4.2 Multi-Module Communication
Paralleling cables that connect the module to the system are connected to terminals P3101 and
P3103 on the Inter-Module Communication (IMC) board (refer to 4.0 - INSTALLATION
DRAWINGS).
Table 5 Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system
Terminal Designation
Wire Size/
From To Signal Name Max Length
Primary Connections
P3101-1 P3101-1 Share CAN +24V
P3101-2 P3101-2 Share CAN common
P3101-3 P3101-3 System CAN +24V
P3101-4 P3101-4 System CAN common
P3101-5 P3101-5 SER synch CAN+24V
P3101-6 P3101-6 SER synch CAN common 1000ft.
P3101-7 P3101-7 Ground - Drain Wire (300m)
P3101-14 P3101-14 Ground
P3101-8 P3101-8 PWM synch CAN +24V
P3101-9 P3101-9 PWM synch CAN common
P3101-10 P3101-10 MMS synch CAN +24V
P3101-11 P3101-11 MMS synch CAN common

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 15

Table 5 Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system (continued)
Terminal Designation
Wire Size/
From To Signal Name Max Length
Redundant Connections
P3103-1 P3103-1 Redundant share CAN +24V
P3103-2 P3103-2 Redundant share CAN common
P3103-3 P3103-3 Redundant system CAN +24V
P3103-4 P3103-4 Redundant system CAN common
P3103-5 P3103-5 Redundant SER synch CAN +24V
P3103-6 P3103-6 Redundant SER synch CAN common 1000ft.
P3103-7 P3103-7 Ground - Drain Wire (300m)
P3103-14 P3103-14 Ground
P3103-8 P3103-8 Redundant PWM synch CAN +24V
P3103-9 P3103-9 Redundant PWM synch CAN common
P3103-10 P3103-10 Redundant MMS synch CAN +24V
P3103-11 P3103-11 Redundant MMS synch CAN common
1. Belden 810x or Belden 89901 cables are the only approved cables.
2. Belden 89901 cable can be used for underground installations.
3. If using multiple parallel cables for each run, all cables must be run in the same conduit.
4. Each cable group should be run in a separate grounded conduit to ensure redundancy.
5. The maximum lengths must include all the parallel cables from the first module to the last module. The primary and
redundant cable lengths can be counted separately.
6. The ground pins on the Inter-Module Communication Board (Pins 7 and 14) are connected together on the board. If using
cable with only one (1) drain wire, then connect the ground (drain wire) to Pin 7.
7. Care must be taken so drain wire does not touch any other component in module.
8. Attach control wires to side of control door where Inter-Module Board (IMC) is attached. Do not run wires across IMC board.

Figure 7 Inter-Module Communication Board wiring diagram—Multi-modules

P3103 P3103 P3103

IMC IMC IMC
02-806730-xx 02-806730-xx 02-806730-xx
P3101 P3101 P3101

UPS 1 UPS 2 UPS 3

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 16

2.4.3 Remote Input Breaker (RIB)
For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor
Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O
section. See Figure 8.
Figure 8 Remote Input Breaker diagram

Inside Switchgear Inside UPS Cabinet

A
To Customer
B Input
Terminals

C
RIB
1

1 10A 10A 10A TB1

RIB-1
2

V_IN_R_A TB1-1 IN_LINE_A LINE LOAD IN_LOAD_A

A A
INPUT EMI
V_IN_R_B TB1-2 IN_LINE_B FILTER IN_LOAD_B
B B

V_IN_R_C TB1-3 IN_LINE_C IN_LOAD_C

C C

120-240VAC
2 (supplied by
swichgear vendor)

Circuit Breaker
RCB1 TB1102
Electrical RIB
Interface Board
Operator 5_MTR_OP_CLOSE 02-806711-01
Close
2_MTR_OP_ENABLE
120-240VAC

TB1101
5 CB1_COIL
RIB
UVR Coil 4 CB1_COIL_RTN
(48VDC) 3_CB1_NO (CB CLOSED )

2_CB1_NC (CB OPEN )

RIB Status
Contacts 1_CB1_COM

Fuses should be 10A class CC or J type time delay Electrical operator power provided by switchgear
1 2
fuse vendor and shall be powered from line side of RIB

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 17

RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker must have a short-time rating not exceeding 480V at 150K Amperes, for 5 cycles.
See Table 14 for required current ratings.
Table 6 RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1
Terminal Designation
Wire Size/
From To Signal Name Max Length
TB1101-1 RIB aux. common
TB1101-2 RIB aux. N.C. (closed = CB is open)
Remote Breaker #14AWG/
TB1101-3 RIB aux. N.O. (closed = CB is closed)
Contacts 500ft. (150m)
TB1101-4 RIB trip coil (-)
TB1101-5 RIB trip coil (+)
Remote RIB motor operator control contacts from remote breaker to UPS RIB CB interface board
(optional)
Remote Breaker Motor TB1102-2 AC line #14AWG/
Operator Contacts TB1102-5 Motor operator close 500ft. (150m)
Remote RIB voltage sense from remote breaker to UPS
TB1-1 Voltage sense PH A
Remote Breaker #14AWG/
TB1-2 Voltage sense PH B
Voltage Sense 500ft. (150m)
TB1-3 Voltage sense PH C

2.4.4 Inverter Output Breaker (IOB)

For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR,
Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS
Output I/O section. See Figure 9.
IOB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker must have a short-time rating not exceeding 480 Volts at 150K Amperes, for 5 cycles.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 18

Figure 9 Remote Output Breaker diagram

Inside Switchgear Inside UPS Cabinet

A
To UPS
B Output Customer
Connections

C
IOB
1

1 5A 5A 5A TB2
2

IOB-1 V_CB_A TB2-1 OUT_LINE_A LINE LOAD OUT_LOAD_A

A A
OUTPUT EMI
V_CB_B TB2-2 OUT_LINE_B FILTER OUT_LOAD_B
B B

V_CB_C TB2-3 OUT_LINE_C OUT_LOAD_C

C C
TB2-4 OUT_LINE_N
N N
N
OUT_LOAD_N

2 120 -240 Vac

(supplied by
switchgear vendor )

Circuit Breaker Interface

IOB TB1102 Board
Electrical IOB-x
Operator 5_MTR_OP_CLOSE 02-806711 -01
Close
2_MTR_OP_ENABLE
120 -240 Vac

TB1101
5 CB2_COIL
IOB UVR
Coil
4 CB2_COIL_RTN
(48VDC)
3_CB2_NO (CB CLOSED )

2_CB2_NC (CB OPEN )

IOB Status
Contacts 1_CB2_COM

Fuses should be 5A class CC or J type time delay fuse Electrical operator power provided by switchgear vendor
1 2 and shall be powered from UPS side of IOB

See Table 15 for required current ratings.

Table 7 Remote IOB contacts from remote breaker to UPS IOB CB interface board
Terminal Designation Wire Size/
From To Signal Name Max Length
TB1101-1 IOB aux. common
TB1101-2 IOB aux. N.C. (closed = CB is open)
Remote Breaker #14AWG/
TB1101-3 IOB aux. N.O. (closed = CB is closed)
Contacts 500ft. (300m)
TB1101-4 IOB trip coil (-)
TB1101-5 IOB trip coil (+)
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Remote Breaker Motor TB1102-2 AC line #14AWG/
Operator Contacts TB1102-5 Motor operator close 500ft. (300m)
Remote IOB contacts from remote breaker to UPS IOB CB interface board
TB1-1 Voltage sense PH A
Remote Breaker #14AWG/
TB1-2 Voltage sense PH B
Voltage Sense 500ft. (300m)
TB1-3 Voltage sense PH C

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 19

2.5 Digital LBS
The Load Bus Sync interface enables independent UPS units to remain in sync when operating
on battery or when supplied by unsynchronized input sources.
Digital LBS cables that connect the module to the system are connected to terminals P3108 and
P3109 on the Inter-Module Communication (IMC) board. See Figure 10.
Table 8 Wire size, length for digital LBS connection of UPS Inter-Module Communication Boards
Terminal Designation Wire Size/
From To Signal Name Max Length
Digital LBS from UPS Inter-Module Communication Board to other UPS Inter-Module Communication Board
P3108-1 P3108-1 LBS SYNCH CANH
3000ft
P3108-2 P3108-2 LBS SYNCH CANL
(900m)
P3108-3 P3108-3 GROUND - DRAIN WIRE
Redundant Digital LBS from UPS Inter-Module Communication Board to Other UPS Inter-Module
Communication Board
P3109-1 P3109-1 REDUNDANT LBS SYNCH CANH
3000ft
P3109-2 P3109-2 REDUNDANT LBS SYNCH CANL
(900m)
P3109-3 P3109-3 GROUND - DRAIN WIRE
1. Belden 810x or Belden 89901 cables are the only approved cables
2. Each cable group should be run in a separate, grounded conduit to ensure redundancy.
3. The maximum lengths must include all the LBS cables from the first module to the last module.
4. The primary and redundant cable lengths can be counted separately.
5. Belden 89901 cable can be used for underground installations.
6. Attach the control wire to the side of control door where the Inter-Module Board (IMC) is attached. Do not run the wire across
IMC board.

Figure 10 Inter-Module Communication Board wiring diagram—Digital LBS

P3108 P3108 P3108

IMC IMC IMC
02-806730-xx 02-806730-xx 02-806730-xx
P3109 P3109 P3109

UPS 1 UPS 2 UPS 3

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 20

2.6 Configuring Neutral and Ground Connections
Improper grounding is the largest single cause of UPS installation and startup problems.
Grounding techniques vary significantly from site to site, depending on several factors.
Proper grounding should be based on NEC Section 250, but safe and proper equipment
operation requires further enhancements. The following pages detail recommendations for
grounding various system configurations to ensure optimal UPS system performance.
NOTE
Some UPS modules are equipped with input isolation transformers. However, these transformers
have no effect upon any system grounding considerations. These modules will be grounded
exactly as shown in Figures 11 through14.

CAUTION
The UPS ground lug must be solidly connected to the service entrance ground by an
appropriately sized wire conductor per NEC Article 250. Each conduit or raceway
containing phase conductors must also contain a ground wire, both for UPS input and
output, which are solidly connected to the ground terminal at each termination point.
Conduit-based grounding systems tend to degrade over time. Therefore, using conduit as a
grounding conductor for UPS applications may degrade UPS performance and cause
improper UPS operation.
2.6.1 Four-Wire Input connections
The UPS module bypass input is connected to a solidly grounded source. In this configuration,
the UPS module is not considered a separately derived source. The UPS module output neutral is
solidly connected to the bypass source neutral, which is bonded to the grounding conductor at
the source equipment.
2.6.2 Three-Wire Input connections
This configuration must NOT be used when single-phase loads are directly connected to the
UPS. The UPS output is considered a separately derived source. The UPS module neutral is
bonded to the UPS ground and connected to a local grounding electrode in accordance with NEC
250-26. Please note that whenever the UPS module transfers to or from bypass, two AC sources
(UPS output and bypass) are briefly connected together and circulating current must flow. In this
configuration, the current flows through the ground path, possibly tripping ground fault
interrupters (GFI’s) and distorting the output voltage waveform. Proper adjustment of ground
fault interrupters is necessary to avoid unwanted tripping. The time delay should be set to at least
0.2 seconds to prevent tripping when the UPS performs a transfer or retransfer.
NOTICE
Risk of improperly set ground fault interrupters. Can cause equipment damage.
Failure to set the ground fault interrupters properly could cause loss of power to the critical load.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 21

2.6.3 Preferred Grounding Configuration, Battery Systems
Open-rack battery systems, depending on local code requirements and customer preference, are
normally:
• Floating (ungrounded)
OR
• Center-tapped and floating
Battery cabinet systems must be connected as floating (ungrounded) systems.
Center-tapped or grounded battery systems are not possible with battery cabinet systems.
Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be
grounded to the UPS module ground bus.
2.6.4 Multi-Module Systems
For both N+1 and 1+N systems, the neutrals of all UPS modules in the system must be connected
together inside the switchgear or parallel cabinet. The neutral conductors must be rated for 20%
of phase conductor current minimum. Site and load conditions will determine if larger neutrals are
required.
For multi-module systems using a 3-wire bypass, the Neutral-Ground bond must be made at the
common neutral connection point in the switchgear or parallel cabinet.
2.6.5 High Resistance Ground Systems
The Liebert® NXL™ is compatible with high resistance ground systems. See your local Vertiv™
representative for details.

2.7 Grounding Diagrams, Single- and Multi-Module Systems

Figure 11 Grounding diagram, three-wire single-module system
UPS
Source

BPSS

N To connect equipment
N

G G

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 22

Figure 12 Grounding diagram, four-wire single-module system

Source UPS

BPSS

To connect equipment
N
N

G G

Figure 13 Grounding diagram, three-wire multi-module system

Switchgear

To connect equipment
UPS #1

Source G

UPS #2
G

UPS #3

N N
Grounding for 1+N
systems is wired G G

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 23

Figure 14 Grounding diagram, four-wire multi-module system
UPS #1

BPSS Switchgear

To connect equipment
N

Source G

UPS #2
N
BPSS
G

UPS #3

BPSS

N N

G G

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 24

3.0 OPTIONAL EQUIPMENT
3.1 Single-Module System Options
3.1.1 Matching Maintenance Bypass Cabinet
A matching Liebert® NXL™ Maintenance Bypass cabinet is available. See Maintenance Bypass
Cabinet installation manual (SL-24532), available at Vertiv’s Web site: www.vertivco.com ) for
details.
3.1.2 Battery Temperature Sensor
The optional external battery temperature sensor kit, supplied separately from the battery circuit
breaker, contains one probe and one temperature transport board.
3.1.3 Matching Liebert® NXL™ Battery Cabinet
The optional matching Liebert® NXL™ Battery Cabinet can be used to obtain the desired
autonomy time. The battery cabinets are designed to be either attached to the UPS or separate
from the UPS (for details, see the Liebert® NXL™ Battery Cabinet installation manual, SL-25430,
available at Vertiv’s Web site: www.vertivco.com ).
3.1.4 Matching Module Battery Disconnect—MBD
The optional Module Battery Disconnect (MBD) can be used as a battery disconnect between a
battery system and the Liebert® NXL™ UPS (for details, see the Liebert® NXL™ Battery Cabinet
installation manual, SL-24530, available at Vertiv’s Web site: www.vertivco.com ).
3.1.5 Load Bus Synch
An optional Load Bus Synch (LBS) system can be used to synchronize two Liebert® NXL™ UPS
units or a Liebert® NXL™ UPS to a Liebert® Series 610™ UPS.
3.1.6 Remote Alarm Status Panel
The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm
condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load
on Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp
Warning, UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition).

3.2 Communication and Monitoring

• Liebert® IntelliSlot™ Web Card - SNMP/HTTP Network Interface Card
• Liebert® IntelliSlot™ 485 Web Card - Modbus, J-bus, IGM Net
• Remote Monitoring Services IntelliSlot™ Card
• RS485/422 Protocol Converter IntelliSlot™ Card
• Alber® battery monitoring system
• Programmable Relay Board
• Input Contact Isolator Board
3.2.1 Alber® Monitoring System
The matching Liebert® NXL™ Battery Cabinet allows installing an optional Alber® Battery
monitoring system in the cabinet. The Alber® Battery Monitoring by Liebert® continuously checks
all critical battery parameters, such as cell voltage, overall string voltage, current and
temperature. Automatic periodic tests of internal resistance of each battery will verify the
battery’s operating integrity. Additional capabilities include automatic internal DC resistance
tests and trend analysis, providing the ability to analyze performance and aid in troubleshooting.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 25

3.2.2 Programmable Relay Board
The Programmable Relay Board (PRB) provides a means to trigger an external device when an
event occurs in the Liebert® NXL™. Each PRB has eight channels. Each channel has Form-C dry
contacts rated at 1A @ 30VDC or 125VAC @ 0.45A.
Any alarm/event can be programmed to any channel or channels. Up to four events can be
programmed to a relay. If multiple events are grouped to one relay, group the events logically to
simplify troubleshooting when an event is triggered. The same alarm/event can be programmed
to more than one channel. Up to two Programmable Relay Boards can be installed in the Liebert®
NXL™ for a total of 16 channels. Programming is performed through the HMI touchscreen display.
NOTE
Up to two PRB’s can be installed in the Liebert® NXL™.
Figure 15 Control wiring, Programmable Relay Board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1. Customer control wiring connection
points are terminals 1 through 15.
J71 (Pin 16 not used on J71, J72, and
J73.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2. Programmable Relay Board option
J72 includes eight signal channels with
two Form-C dry contacts per
channel (see Table 12).
1 2 3 1 2 3 4 5 6 7 8 9 10111213141516 3. All control wiring (by others) must
J74 J73 be run separate from power wiring.
Control wiring runs should not be
combined in the same conduit.
4. Contact ratings: 1A @ 30VDC or
125VAC @ 0.45A
5. Maximum cable length 500 ft.
(152m) with #16AWG and flexible
stranded cable.

Table 9 Programmable Relay Board pinout

Terminal Normally Normally
Block Channel Pin No. Common Closed Open
A 1-3 1 2 3
CH1
B 4-6 4 5 6
J71 A 7-9 7 8 9
CH2
B 10-12 10 11 12
A 13-15 13 14 15
CH3
B 1-3 1 2 3
A 4-6 4 5 6
CH4
J72 B 7-9 7 8 9
A 10-12 10 11 12
CH5
B 13-15 13 14 15
A 1-3 1 2 3
CH6
B 4-6 4 5 6
TB3 A 7-9 7 8 9
CH7
B 10-12 10 11 12
A 13-15 13 14 15
CH8
J74 B 1-3 1 2 3
Note: Pin 16 not used on J71, J72, and J73.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 26

Configuring the Programmable Relay Board Settings
1. Press Internal Option Settings from the Config menu.
2. Press which Programmable Relay Board will be configured. The Programmable Relay Board dialog box is
displayed.
3. Press the Relay channel
4. Press up to four (4) events. Selected events will show up under Relay 1 Assignment.

NOTE
To deselect an event, click on the event.

5. Repeat Steps 3 and4 for each relay.

6. Press SAVE to keep the settings.

Figure 16 Programmable relay board dialog box

Programming Relay Board #1 ? X

Programming Relay 1 2 3 4 5 6 7 8

Relay 1 Delay (sec) 0.0

Auto Rexfer Failed

Relay 1 Assignment
BFB Open

BPSS Ovld Exceeded

BPSS Unable

Batt CB1 Open

Batt CB2 Open

Batt CB3 Open

Save Cancel

• Assignment—0 to 4 event (default: 0)

• Delay, sec—0 to 99.9 (default: 0)

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 27

3.2.3 Input Contact Isolator Board
The Input Contact Isolator Board (ICI) provides a Liebert® NXL™ module interface for up to eight
external user alarm or message inputs to be routed through the Liebert® NXL’s alarm network.
The eight contacts are normally open dry contacts. When a contact closes, an event is triggered.

NOTE
Up to two ICI’s can be installed in a Liebert® NXL™.

The Input Contact Isolator options are configured through the Input Contact Isolator dialog box,
which is accessed from the Internal Option Settings under Config dialog box on the HMI
touchscreen display. The Input Contact Isolator dialog box contains eight choices to match the
eight channel input board. You can label each button to identify the event associated with the
contact. When the dialog box is accessed, each button flashes to display the Input Contact
Isolator number and the user entered label. This label also appears in the Display Panel when an
event related to an Input Isolator Connector is triggered.
The Input Contact Isolator dialog box allows you to:
• Label the input contact assignments for your setup.
• Set the delay for an external event triggering an alarm.
• Review the isolator contact assignments, once the labels are entered.
The delay allows setting the number of seconds that a condition must exist before it will trigger
an alarm. To configure the Input Contact Isolator relays:
1. Press Internal Option Settings from the Config menu.
2. Press which Input Contact Isolator is to be configured. The Input Contact Isolator dialog box is displayed.
Figure 17 Input contact isolator dialog box

Input Contact Isolator Board #1 ? X

Ch # Custom Pre-assigned Input Contact 11 Delay 0.0

Ch # Custom Pre-assigned Input Contact 12 Delay 0.0

Ch # Custom Pre-assigned Input Contact 13 Delay 0.0

Ch # Custom Pre-assigned Input Contact 14 Delay 0.0

Ch # Custom Pre-assigned Input Contact 15 Delay 0.0

Ch # Custom Pre-assigned Input Contact 16 Delay 0.0

Ch # Custom Pre-assigned Input Contact 17 Delay 0.0

Ch # Custom Pre-assigned Input Contact 18 Delay 0.0

Save Cancel

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 28

 • Assignment—Custom, Pre-assigned (default: “Input Contact” XY)
• Delay, sec—0 to 99.9 (default: 0)
• Message—Custom: 0-19 characters
3. To assign labels for each channel:
a. Press Pre-assigned for default labels on Channels 1-6 (See Table 10)
b. For Custom labels
1. Press Custom to unique labels.
2. Click on Input Contact XX button. A keyboard is displayed to allow naming alarms.
3. Enter the name of the alarm set for that input. For example, a fan problem could be indicated by naming
the button FAN.
4. Press OK on the keyboard to keep your label.
4. Press DELAY.
a. A keypad is displayed prompting you for a delay time, in seconds, for a condition to exist
before the alarm is triggered.
b. Enter the delay value. The range for the values are from 0 (zero) to 99.9 seconds.
c. Press OK on the keypad to keep your setting. The value you entered is displayed in the field
adjacent to the corresponding input contact.
5. Repeat Steps 3 and4 for each input contact.
6. Press SAVE after you have configured all input contacts.
Be sure to press Save even if you have accessed this dialog only to change a setting.
7. This information is not saved if control power is removed.
Table 10 Input Contact Isolator Board pre-assigned values
Channel ICI #1 ICI #2
Number Pre-Assigned Label Pre-Assigned Label
1 Reduced Rect ILimit Stop Battery Charge
2 Reduced Batt ILimit Stop Battery Charge
3 Stop Battery Charge Stop Battery Charge
4 Inhibit Rect Restrt Stop Battery Charge
5 Inhibit Byp Restrt Stop Battery Charge
6 Inhibit Inv Restrt Stop Battery Charge
7 Input Trap Filter
Inhibit IP Standby
Disconnect
8 Suspend ECO Mode —

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 29

Figure 18 Optional Input Contact Isolator Board
No Customer Connection Table 11 Input Contact Isolator
Board control wiring
connections
Input
Contact Pin No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1
1
J51 2
3
2
4
5
3
6
7
4
8
1. Customer control wiring connection points are terminals 1 through 16 9
(see Table 11). 5
2. Customer provided normally open dry contacts for user alarm 10
messages. 11
3. All control wiring (by others) must be run separate from power wiring. 6
12
Control wiring runs should not be combined in the same conduit.
4. Signal voltage: 100mA @ 12VDC. 13
7
5. Maximum cable length 500 ft. (152m) with #16AWG and flexible 14
15
8

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 30

4.0 INSTALLATION DRAWINGS
Figure 19 Main components, 500kVA Liebert® NXL SMS and 1+N multi-module unit with static bypass
Liebert®
IntelliSlot™
Housings
Inter-Module
Communication
Board, Behind
HMI Screen
HMI Screen

Keylock or EMO
Button (Optional)
Back Feed Circuit
External Interface Breaker (BFB)
Board
Main Input Module Output
Circuit Breaker Circuit Breaker
(CB1) (CB2)

FRONT DOORS REMOVED

Option Box
(6 Slots)
DC (+)
Input
DC (-) Output
Input Ground

Input
Busbars
Bypass
Input
Busbars
Ground

Output
Busbars

U40-5C-2000
Rev. 2
DOORS AND INNER SKINS REMOVED

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 31

Figure 20 Outline drawing, Liebert® NXL™ 500kVA UPS SMS and 1+N multi-module unit with static bypass
Control Cable
Entry/Exit Bypass/Output
Cable Entry/Exit

Rectifier / DC
Cable Entry
25.8"
15.6" [654mm]
[396mm] 10.6
[269mm]

2.92" [74mm] 1.25" 10.8"

[31.9mm]
10.8" [275mm] [273mm]
14.6" 10.8"
[370mm] [274mm]
96.8" [2458mm]

69.8"
Cable [1773mm]
Entry
TOP VIEW Bypass/Output
Cable Entry/Exit SECTION A-A
BOTTOM VIEW
39.6"
111.6" [2835mm]
[1005mm]
Rectifier Inverter
Center Center
of Gravity of Gravity

76.8"
[1950mm]

32.3" 35.7"
[820mm] [906mm]

A A

25.5" 49.2" [1250mm] 62.4" [1585mm] 14.9"

[647mm] Rectifier Split (Part A) Inverter Split (Part B) [379mm]
LEFT SIDE VIEW 0.6" [15mm] FRONT VIEW RIGHT SIDE VIEW
Panel Width
NOTES
Outer Edge 1. All dimensions are in inches (mm).
Corner Post 2. 24" (610) minimum clearance above unit required for air exhaust
and maintenance.
3. Keep cabinet within 15 degrees of vertical.
.0 4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. All wiring is to be in accordance with national and local electrical codes.
Front-Most 7. Depth dimension includes front door and rear panel.
Edge of Frame
.0 8. Width dimensions include side panels. Subtract 1.4" (35mm) when
DETAIL B removing both side panels.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 32

Figure 21 Input terminal details, Liebert® NXL™ 500kVA UPS, SMS and 1+N multi-module unit with static
bypass

Ø 0.5" 1.75" Ø 0.5" 1.75"

(13mm) (44mm) (13mm) (44mm)
Typical Typical Typical Typical
3" 1.75" (44mm) 3"
1.75" (44mm)
(76mm) Typical (76mm)
Typical

INPUT PHASES DC INPUTS

1.75"
Ø 0.5"
76.8" (44mm)
(13mm)
(1950mm) Typical
Typical

1.75" (44mm) 3"

Typical (76mm)
DC (+)
Input GROUND
DC (-) 59.2" (1504mm)
Input
54.6" (1387mm)

48.8" (1240mm) Lugs

45.6" (1158mm)
INPUT
PHASES 42.4"
A B C (1077mm)

Bolt Busbar

29.5"
(749mm) DUAL LUG
CONNECTION DETAIL

GROUND BUS
DC INPUT

DO NOT DOUBLE STACK LUGS

(two lugs on same side of busbar).
This is to prevent the cables from
0 coming into contact with other bus bars.

LEFT SIDE (PART A) LEFT FRONT (PART A)

NOTES
1. Control wiring and power wiring must be run in separate conduits
2. All wiring is to be in accordance with national and local electrical codes. U40-5E-3200
3. See page 2 of 2, Drawing Number: U40-5E-3201. Rev. 4

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 33

Figure 22 Output terminal details, Liebert® NXL™ 500kVA UPS, SMS and 1+N multi-module unit with static
bypass
Ø0.50
1.75 Ø0.50 (13) TYP
(44) (13) TYP
TYP 1.75 2.36

CB1-3
CB1-3
2.56 (44) (60)
2.56 (65) 8.7 TYP TYP Do not double-stack lugs (two lugs
(65) TYP (220) 13.8 on same side of busbar).
TYP (350) 2.36 This is to prevent the cables from
(60)
TYP
coming into contact with other busbars.

OUTPUT, BYPASS & NEUTRAL Lugs

OUTPUT
GROUND
76.8 Busbar
Bolt
(1950)

DUAL LUG
59.2 Output CONNECTION DETAIL
(1504) Ground

FRONT
44.7 Bypass &
(1135) Neutral
A B C N Bypass
Phases &
31.1 Output & Neutral
(790) Neutral Bus

A B C N Output
Phases &
Neutral
Bus

.0
( 0)
RIGHT FRONT (PART B) RIGHT SIDE (PART B)
NOTES:
1.All dimensions are in inches (mm).
2. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
3. All wiring is to be in accordance with national and local electrical codes.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 34

Figure 23 Base drawing, Liebert® NXL™ 500kVA UPS, SMS and 1+N multi-module unit with static bypass

REAR

SEE
A
2.4 21.0 21.0 12.1 13.9 13.9 12.1 2.2 33.3
[61] [535] [535] [307] [354] [354] [307] [56] [845]
1.7 4.8 1.7 1.7 1.7 RIGHT SIDE
[42] [122] [42] [42] [42]
FRONT VIEW
BRACKET MOUNTING LOCATIONS
(M10 HEXSERTS)
.75
[19]
RECTIFIER SECTION INVERTER SECTION TYP.
(PART A) (PART B)
DETAIL A

FRONT

3.9 48.6 61.8

[99] [1234] [1570] 3.9
27.2
[99]
FORKLIFT OPENINGS FORKLIFT OPENINGS [691]
FRONT VIEW
SHIPPING SPLIT RIGHT SIDE
LIFT CLEARANCE
18.0 18.0 9.0 10.9 10.9 9.0
[457] [457] [229] [276] [276] [229]
3.9
[100]

36.7 37.2
[931] [945]
Foot PILLAR
Spacing SPACING 8.0 [202]

4.7 [120] BOTTOM INPUT

3.9 [100] TYP. 7.9 [200] BOTTOM VIEW
TYP. TYP. FOOTPRINT SPACING (PART A)
BOTTOM CABLE
RECTIFIER SECTION INVERTER SECTION ENTRY PANELS
(PART A) (PART B) PILLARS REMOVED
FOR CLARITY

NOTES:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate for
forklift handling.

8.0 [202]

BOTTOM OUTPUT
(PART B)

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 35

Figure 24 Field connections, shipping split 500kVA Liebert® NXL™, multi-module or SMS with static bypass,
Page 1
DETAIL A

604325G1

604309G1
604309G2
02-806704-PHASE C
604309G3 02-806704-PHASE B
02-806704-PHASE A

PART A - WIRE STARTING POINT PART B - WIRE FINISHING POINT

(+)DC BUSBAR
M10 NUT HEX
M10 RIBBED WASHER(x2)
(-)DC BUSBAR
M10 FLAT WASHER
M10 HEX HEAD BOLT DETAIL A

DC POWER CONNECTION BETWEEN PART A AND B.

HARDWARE PROVIDED WITH PART B.
(4) BOLTS TOTAL.
TORQUE CONNECTION TO 27 N-M, 240 IN-LBS.

START FINISH
WH P/N (Part B- Inverter Cabinet) (Part A- Rectifier Cabinet) Label
604309G To: 02-806701
02-806704 Inverter Gate Drive A UPSC
1 ID: P0400A
604309G To: 02-806701
02-806704 Inverter Gate Drive B UPSC
2 ID: P0400B
604309G To: 02-806701
02-806704 Inverter Gate Drive C UPSC
3 ID: P0400C
02-806708 To: 02-806708
604325G1 DCFAN_2 & DCFAP_1 DC Fuse Block
External Interface Board ID: P0814

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 36

Figure 25 Field connections, shipping split 500kVA Liebert® NXL™, multi-module or SMS with static bypass,
Page 2

DETAIL B

604308G1
604313G1
604313G2
604307G1
604348G1
604348G1
604349G1
604348G1
604348G1

604352G1
604348G1

PART A - WIRE FINISHING POINT PART B - WIRE STARTING POINT

M10 NUT HEX

(+) DC BUSBAR
M10 RIBBED
WASHER(x2) LOOSEN HARDWARE TO ALLOW
BUSBAR TO MOVE TO JOIN TO
M10 FLAT WASHER PART B BUSBAR.
RETIGHTEN AND TORQUE TO
27 Nm(240 in-lb)

(-) DC BUSBAR
M10 HEX HEAD BOLT

HARDWARE PROVIDED WITH PART A.

(4) BOLTS TOTAL.
TORQUE CONNECTION TO 27 N-M, 240 IN-LB.
DETAIL B
DC POWER CONNECTION BETWEEN PART B AND A.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 37

 START FINISH
WH P/N (Part A- Rectifier Cabinet) (Part B- Inverter Cabinet) LABEL
02-806705 TO: 02-806705
604308G1 UPSC
Bypass Control Board ID: P0500
02-806705 To: 02-806705
604313G1 UPSC
Bypass Control Board ID: P0501
02-806707 To: 02-806707
604313G2 UPSC
Load VI ID: P0700
02-806707 To: 02-806707
604307G1 UPSC
Load VI ID: P0701
To: Power Supply
604348G1 UPSC Power Supply
ID: P66A
02-806708 To: Power Supply
604348G1 Power Supply
External Interface Board ID: P66B
To: Power Supply
604348G1 HMI Power Supply
ID: P99A
02-806710 To: Power Supply
604348G1 Power Supply
Fan Interface Board#1 ID: P99B
To: Power Supply
604348G1 UPSC Power Supply
ID: P1300
To: Power Supply
604348G1 UPSC Power Supply
ID: P1302
F48-2&F49-2 To: Power Supply
604349G1 Power Supply
Bypass PS Fuse Block ID: P1303
F46-2&F47-2 To: Power Supply
604349G1 Power Supply
Bypass PS Fuse Block ID: P1304
02-806708 To: Power Supply
604348G1 Power Supply
External Interface Board ID: P55
02-806710 02-806716 To: 02-806716 ID:
604352G1
Fan Interface Board#1 AC Power Distribution Board P1011A
02-806710 02-806710 To: 02-806710
604348G1
Fan Interface Board#1 FAN Interface Board#2 ID: P99

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 38

Figure 26 Main components, 625/750kVA Liebert® NXL™, N+1 multi-module unit without static bypass

Liebert®
IntelliSlot™
Housings

HMI Screen Module Output

Circuit Breaker
(CB2)
Inter-Module
Communication
Board (behind
door)
EMO Button
(Optional)

Main Input
Circuit Breaker
(CB1)

FRONT DOORS NOT SHOWN

CB2/IOB
Circuit
Option Box
Breaker
(6 Slots)
Board

DC Input Output
Busbars
External
Interface
Board (EIB)
Input
Busbars

Neutral
Input
Ground
Output
Ground

CB1/RIB Circuit
Breaker Board
DOORS AND INNER SKINS NOT SHOWN

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 39

Figure 27 Main components, 625/750kVA Liebert® NXL™ UPS, SMS and 1+N multi-module unit with static
bypass

Liebert
IntelliSlot
Housings
Inter-Module
Communication Module Output
Board (Located Circuit Breaker
Behind HMI Screen) (CB2)
HMI Screen

Keylock or
EMO Button
(Optional)
Back Feed
Main Input Circuit Breaker
Circuit Breaker (BFB)
(CB1)
FRONT DOORS NOT SHOWN
CB2/IOB
Circuit Breaker
Option Box Interface Board
(6 Slots)
Output
Busbars
DC Input
Bypass
External Busbars
Interface
Board (EIB)

Input
Busbars

Input
Ground

CB1/RIB
Circuit Breaker
Interface Board
DOORS AND INNER SKINS

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 40

Figure 28 Outline drawing, 625/750kVA Liebert® NXL™, N+1 multi-module unit without static bypass
Control Cable
Entry / Exit Bypass \ Output 12.3
Rectifier / DC Cable Exit.
Cable Entry [312]

14.8 17.7 23.6

[376] [449] [600]
.0
(0)
2.1 B 1.6
15.2
[53] 3.3 19.1 [40]
[385] .6
[85] [486] 10.6 [15]
4.1
[105] [269] Panel Width
24.6
[626]
109.9 (2791)
.0 Outer Edge
(0) Section A-A Corner Post
Bottom View
11.6
[294] .0
(0)
14.4
[367] Front Most
Edge Of Frame
17.6
[447] 0
71.6
[1819] Detail B
15.8 Control Cable Bypass \ Output
Rectifier / DC [402] Entry \ Exit Cable Exit
Cable Entry 16.6 3.7
[423] [94] Top View
125 (3175) 39.4 (1000)

Rectifier Inverter
Center of Center of
Gravity Gravity 76.8
[1950]

31.5 31.5
[800] [800]

A 36.3 26.0 A 23.8

24.6
[922] 62.4 [660] 62.4 [605]
[625]
[1585] [1585]
Rectifier Split (Part A) Inverter Split (Part B) Right Side View
Left Side View
Front View
NOTES
1. All dimensions are in inches (mm). 5. Unit bottom is structurally adequate for forklift handling.
2. 24" (610) minimum clearance above unit required for air exhaust 6. Depth dimension includes front door and rear panel.
and maintenance. 7. Width dimensions include side panels. Subtract 1.4" (35mm) when
3. Keep cabinet within 15 degrees of vertical. removing both side panels.
4. Top and bottom cable entry available through removable
access plates.
Remove, punch to suit conduit size and replace.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 41

Vertiv
CONTROL CABLE BYPASS \ OUTPUT
RECTIFIER / DC ENTRY / EXIT CABLE EXIT.
CABLE ENTRY
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust and maintenance. 34.3
3. Keep cabinet within 15 degrees of vertical. [872]
14.8
4. Top and bottom cable entry available through removable access plates. [376]
Remove, punch to suit conduit size and replace. .0
5. Unit bottom is structurally adequate for forklift handling. (0)
2.1 B
6. Depth dimension includes front door and rear panel. 15.2
[53] 3.3 19.1 1.6
7. Width dimensions include side panels. subtract 1.4" (35mm) when removing both side panels. [385]
[85] [486] [40]
4.1
[105] 9.2
24.6 [233]
[626]
126.8
34.3 .0 [3220]
[871] (0)
17.6 SECTION A-A
[447]
71.6 BOTTOM VIEW
[1819] 11.9
15.8 CONTROL CABLE [302] .6
RECTIFIER / DC [402] ENTRY \ EXIT [15]
CABLE ENTRY 3.7 BYPASS \ OUTPUT
16.6 CABLE EXIT PANEL WIDTH
[423] [94] TOP VIEW
39.4
[1000] OUTER EDGE
140.5 CORNER POST

| Liebert® NXL™ 500-750kVA UPS Installation Manual |

[3568]

.0
(0)

RECTIFIER FRONT MOST

INVERTER EDGE OF FRAME
CENTER OF CENTER OF
GRAVITY GRAVITY 76.8
.0
[1950] (0)

DETAIL B
31.5 34.1
[800] [866]

A 36.3 29.1 A 23.8

24.6
[922] 62.5 [739] 78.0 [605]
[625]
[1587] [1981]
RECTIFIER SPLIT (PART A) INVERTER SPLIT (PART B)
LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW
Figure 29 Outline Drawing, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static bypass

42
Figure 30 Base detail drawing, 625/750kVA Liebert® NXL™, N+1 multi-module unit without static bypass

Front

2.4 27.7 [403] 27.7 [403] 27.7 [403] 27.7 [403]

[61] 2.1 [53] 33.3 [845]
1.7 [42] 4.8 1.7 [42]
[122]
Right Side
Front View
Bracket Mounting Locations (M10 Hexserts)
Rectifier Section Inverter Section
(Part A) (Part B)

3.9 61.8 [1570] 61.8 [1570] 27.2 [691] 3.9

[100] [99]
Forklift Openings Forklift Openings
Right Side
Lift Clearance

Front View
Shipping Split
10.9 9.0 9.0 10.9 10.9 9.0
Front 24.6 [276] [229] [229] [276] [276] [229]
[625]
Of Unit

37.2
[945]

3.9 4.7 7.9

[100] [120] [200]
Typ Typ Typ
Bottom View
Footprint Spacing
Rectifier Section Inverter Section Notes:
(Part A) (Part B) 1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate for
forklift handling.

8.0 (203.2)

6.0 (152.4)

Bottom Input (Part A) Bottom Output (Part B)

Bottom Cable Entry Panels
Pillars Removed For Clarity

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 43

Vertiv
REAR
A
2.4 27.7 27.7 27.7 27.7 10.7 2.2 33.3
[61] [703] [703] [703] [703] [271] [56] [845]
1.7 1.7 4.8
[42] 4.8 [42] [122] RIGHT SIDE
[122]
FRONT VIEW
BRACKET MOUNTING LOCATIONS
(M10 HEXSERTS)

RECTIFIER SECTION INVERTER SECTION

(PART A) (PART B)
0.75
[19]

DETAIL A
61.8 77.3 FRONT
3.900 OF UNIT
[1570] [1963]
FORKLIFT OPENINGS FORKLIFT OPENINGS

FRONT VIEW 3.9 NOTES:

27.2
SHIPPING SPLIT [99] 1. All dimensions are in inches (mm).
[691]
2. Unit bottom is structurally adequate
for forklift handling.

| Liebert® NXL™ 500-750kVA UPS Installation Manual |

10.9 9.0 9.0 10.9 10.9 9.0 7.6 RIGHT SIDE
[276] [229] [229] [276] [276] [229] [193] LIFT CLEARANCE
24.6 3.9
[625] [100]

36.7 37.2
[931] [945]
FOOT PILLAR
SPACING SPACING
6.0 (152.4)
6.0 (152.4)

3.9 4.7 7.9 REAR

[100] [120] [200]
TYP TYP TYP BOTTOM VIEW BOTTOM INPUT (PART A) BOTTOM OUTPUT (PART B)
FOOTPRINT SPACING BOTTOM CABLE ENTRY PANELS
RECTIFIER SECTION INVERTER SECTION PILLARS REMOVED FOR CLARITY
(PART A) (PART B)
Figure 31 Base Drawing, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static bypass

44
Figure 32 Input terminal detail, 625/750kVA Liebert® NXL™, N+1 multi-module unit without static bypass
O .56 2.00 O .56
(14) ( 51) (14) 2.0 (51) O .56
1.26 (32)
Typ.) TYP Typ.) Typ.) (14)
Typ.)
Typ.)

1.75 1.75 Input Ground

(44) Typ.
DC Inputs 1.75 Input Phases (44) Typ.
(44) Typ.

76.8
(1950)

DC (-)
Input

DC (+)
Input

51.3 (1303)

A 40.0 (1016)
Input B 36.2 (920)
Phases
C 32.4
3.5 (824)
(90)
3.5
(90) 23.5 (598)

Input
Ground

0
LEFT SIDE (INPUT) LEFT FRONT
Notes Lugs
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run
in separate conduits. Bolt Busbar
3. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
CB1-3
CB1-3

4. All wiring is to be in accordance with national

and local electrical codes.

DUAL LUG CONNECTION DETAIL

Do not double-stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 45

Figure 33 Input terminal detail, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static bypass

DIA. Ø.56 2.00

DIA. Ø.56 2.00 DIA. Ø.56 1.26
[Ø14] [51]
[Ø14] [51] [Ø14] [32]
TYP TYP
TYP TYP TYP TYP

1.75 1.75 1.75

[44] [44]
DC [44] INPUT
TYP TYP INPUT TYP
INPUTS GROUND
PHASES
76.8
(1950)

DC (-)
INPUT
DC (+)
INPUT

51.3
(1303)

40.0
A (1016)
INPUT B 36.2 (920)
PHASES C 32.4
3.5 [90] (824)
3.5 [90]
23.5
(598)

INPUT
GROUND

.0
LEFT SIDE (PART A) LEFT FRONT (PART A)
LUGS

BUSBAR
BOLT
CB1-3
CB1-3

Do not double stack lugs (two lugs on same

side of busbar). This is to prevent the cables
from coming into contact with other busbars.
NOTES: DUAL LUG CONNECTION DETAIL
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 46

Figure 34 Output terminal detail, 625/750kVA Liebert® NXL™, N+1 multi-module unit without static bypass, cont’d
76.8
(1950)

1.75
A B C (44) Typ.
53.2 (Top Entry)
(1352)
1.38 x .5
Slot 5 O .56 (14)
Output Places Each Typ. 5
39.4 Phases Busbar Places
(1002)
32.0 1.75 (44)
(813) Typ. (Bottom
OUTPUT Entry)
Neutral
PHASES
Output
Ground

0
RIGHT FRONT RIGHT SIDE (OUTPUT)
O .56 (14) O .56 (14)
Typ. 20
1.38 X .56 Slot Typ. 5 1.57 (40) Typ.
Places
1.75 (44) 10 Places Places
Typ. (Top
Entry)

1.75 (44) 1.75 (44)

NEUTRAL OUTPUT GROUND
Typ. (Bottom Typ.
Entry)

NOTES:
1. All dimensions are in inches (mm)
CB1-3
CB1-3

DO NOT DOUBLE-STACK LUGS 2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
4. All wiring is to be in accordance with national and local electrical
codes.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 47

Figure 35 Output terminal detail, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static
bypass, cont’d

NOTES
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
1.75
3. Unless otherwise noted, use copper or aluminum conductors suitable for
(44)
at least 75°C.
TYP
4. All wiring is to be in accordance with national and local electrical codes.
76.8
(1950)

.56 DIA.
1.38 X .56 SLOT OUTPUT
(14)
6 PLACES GROUND
TYP
EACH BUSBAR (TOP ENTRY)

C B A N C B A
1.75
(44) 56.4 OUTPUT
(1432) NEUTRAL
TYP
BYPASS
BYPASS / OUTPUT PHASES PHASES,
OUTPUT APPROX.
1.75
PHASES, 3.0" SPACING
(44) BETWEEN
TYP APPROX.
3.0" SPACING BUSBARS
OUTPUT 1.49
33.9 BETWEEN
NEUTRAL (37.7) (860) BYPASS
BUSBARS
BUS TYP 30.4 NEUTRAL
(772)

.56 DIA.(14) Typ. OUTPUT

GROUND
20 PLACES
(BOTTOM
BYPASS ENTRY)
NEUTRAL
BUS
BREAKERS AND
FRONT POST
BYPASS / OUTPUT NEUTRAL REMOVED FOR
.0 CLARITY

RIGHT FRONT (PART B) RIGHT SIDE (PART B)

.56 DIA.(14) Typ.
28 PLACES 1.30 (33) Typ.
CB1-3
CB1-3

1.75 DO NOT DOUBLE-STACK LUGS

(44) Typ. OUTPUT GROUND

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 48

 WH P/N

531985G1

531983G1

532061G1
531985G3
531985G2
531988G2
A 531985GI
531988G2
531983G1

Power Supply
02-806704-
Phase A 02-806707-
531985G2

START

UPSC (Control Door)

UPSC (Control Door)

UPSC (Control Door)

UPSC (Control Door)

UPSC (Control Door)

02-806704- Hardware
Phase B for Detail A

(Part A - Rectifier Cabinet)

531985G3 Included
in This Box
532061G1
02-806716-
02-806704-
Phase C

Part A (Rectifier) - Wire Starting Point Part B (Inverter) - Wire Finishing Point

02-806707- Load VI
02-806707 - Load VI

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual |

FINISH
Low-Voltage Wire Connections
Between Part A and Part B Detail A
Wires are coiled and tied in Part A. DC Power Connection Between Part A and Part B
Hardware Provided With Part B: 4 Bolts Total
Uncoil, route and connect wires in finish part as shown.
Torque Connection To 27 N-m (240 In-lbs)

(Part B - Inverter Cabinet)

Use wire label as guide for "to" component, connection

02-806704 - Inverter Gate Drive B

02-806704 - Inverter Gate Drive C

02-806704 - Inverter Gate Drive A

02-806716 - AC Distribution Board

ID and wire part number. Tie wires away from sharp
Figure 36 Shipping split 625/750kVA Liebert® NXL™ without static bypass

edges, busbar and electronic components. M10 Flat Washer

(-) DC Busbar
M10 Ribbed Washer (2x)
M10 Hex Head Bolt (+) DC Busbar

ID: P0701
Loosen hardware to allow

ID: P0700

ID: P0400B

ID: P0400C
busbar to move to join

ID: P0400A
to Part B Busbar.

To: 02-806707-
To: 02-806707-
Retighten and torque

LABEL

To: 02-806716-__
to 27 N-m (240 in-lb)

WH P/N: 532061G1
Connection ID: P1305
To: 02-806704-Phase C
To: 02-806704- Phase B
To: 02-806704- Phase A

49
Figure 37 Shipping split 625/750kVA Liebert® NXL™ without static bypass (continued)

Part B (Inverter) - Wire Starting Point

Use wire label as guide for "to" component, connection ID and wire part number.
Low Voltage Wire Connections Between Part B and Part A

Tie wires away from sharp edges, busbar and electronic components.
532049G1

532063G1
02-806710-
532065G1

532065G1

02-806708-

Uncoil, route and connect wires in finish part as shown.

Part A (Rectifier) - Wire Finishing Point

Wires are coiled and tied in Part B.

START FINISH
WH P/N (Part B - Inverter Cabinet) (Part A - Rectifier Cabinet) LABEL
To: 02-806710-__
532049G1 02-806716- AC Distribution Board 02-806710- Fan Interface Board 1 Connection ID: P1011
WH P/N: 532049G1
To: 02-806710-__
532065G1 02-806710- Fan Interface Board 2 02-806710- Fan Interface Board 1 Connection ID: P66
WH P/N: 532065G1
To: 02-806708-__
532063G1 DC Fuse 02-806708- External Interface Board Connection ID: P0814
WH P/N: 532063G1
TO: 02-806708-__
532065G1 02-806710- Fan Interface Board 3 02-806708- External Interface Board Connection ID: P99B
WH P/N: 532065G1

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 50

 Detail A
531985G1
531988G2
531983G1

02-806704- 02-806707-
PHASE A

531985G2
02-806705-

02-806704-
PHASE B
02-806716-

531985G3
531984G1
531988G1 F42 & F43
532061G1
532062G1
02-806704-
PHASE C

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual |

PART A - WIRE STARTING POINT PART B - WIRE FINISHING POINT
DETAIL A
Low Voltage Wire Connections Between Parts A and B DC Power Connection Between Parts A and B
Wires are coiled and tied in Part A. Hardware Provided With Part B.
(4) Bolts Total.
Uncoil, route and connect wires in finish part as shown. Torque Connection to 27 N-m (240 in-lb).
Use wire label as guide for “TO” component, connection ID and wire part number. (-) DC BUSBAR
Tie wires away from sharp edges, busbar and electronic components. M10 FLAT WASHER

M10 RIBBED WASHER (x2) (+) DC BUSBAR

M10 HEX HEAD BOLT

LOOSEN HARDWARE TO ALLOW

BUSBAR TO MOVE TO JOIN TO
PART B BUSBAR.
RETIGHTEN AND TORQUE TO
27 N-m (240 in-lb)
Figure 38 Shipping Split, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static bypass

51
 START FINISH
WH P/N (Part A - Rectifier Cabinet) (Part B - Inverter Cabinet) LABEL
531985G1 UPSC (Control Door) 02-806704-Inverter Gate Drive A To: 02-806704- Phase A ID: P0400A
531988G2 UPSC (Control Door) 02-806707-Load Vi To: 02-806707-ID: P0700
531983G1 UPSC (Control Door) 02-806707-Load Vi To: 02-806707- ID: P0701
531985G2 UPSC (Control Door) 02-806704-inverter Gate Drive B To: 02-806704-Phase B ID: P0400B
531985G3 UPSC (Control Door) 02-806704-Inverter Gate Drive C To: 02-806704-Phase C ID: P0400C
531984G1 UPSC (Control Door) 02-806705-Bypass Control Board To: 02-806705-ID: P0500
531988G1 UPSC (Control Door) 02-806705-Bypass Control Board To: 02-806705-ID: P0501
To: 02-806716-__
532061G1 Power Supply 02-806716-AC Distribution Board Connection ID: P1305
WH P/N: 532061G1
To: 02-806705-__
532062G1 Power Supply 02-806705- Bypass Control Board Connection ID: P44
WH P/N: 532062G1
To: F42-2 and F43-2
532062G1 Power Supply F42-2 & F43-2 Bypass PS Fuse Block
WH P/N: 532062G1

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 52

 continued

532049G1
532065G1

02-806710-

532063G1

02-806708-532065G1

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual |

Fig12A-ShippingSplit750kVANXLwStaticBypass-SMS1plusNcontd

PART A - WIRE FINISHING POINT. PART B - WIRE STARTING POINT.

Low Voltage Wire Connections Between Parts B and A

Wires are coiled and tied in Part B.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for “TO” component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Figure 39 Shipping Split, 625/750kVA Liebert® NXL™, SMS and 1+N multi-module unit with static bypass,

53
 Start Finish
WH P/N (Part B - Inverter Cabinet) (Part A - Rectifier Cabinet) Label
To: 02-806710-__
532049G1 02-806716-AC Distribution Board 02-806710- Fan Interface Board 1 Connection ID: P1011
WH P/N: 532049G1
To: 02-806710-__
532065G1 02-806710-Fan Interface Board 2 02-806710- Fan Interface Board 1 Connection ID: P66
WH P/N: 532065G1
To: 02-806708-__
532063G1 DC Fuse 02-806708- External Interface Board Connection ID: P0814
WH P/N: 532063G1
To: 02-806708-__
532065G1 02-806710-Fan Interface Board 3 02-806708- External Interface Board Connection ID: P99B
WH P/N: 532065G1

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 54

Figure 40 Single-input wire cabinet

Reference of Rectifier
Corner Post
See Detail A

Remove upper and lower

internal panels before attaching
wire cabinet to UPS

inet
Cab
ec tifier
of R
Side
m Left abinet
Fr o eC
nels e of Wir
e Pa id
o v e Sid n Left S
Rem stall o
In
and
Reference of
Wire Cabinet
Corner Post
See Detail A

n)
ow
Sh
nts
ne
po
C om
All
ot
(N
fi er
cti
Re

Wire Cabinet Rectifier

Corner Posts Cabinet
Corner Posts

M10 Hardware
Provided in
Shipped-Loose
B Bag Inside
e t Wire Cabinet
bin
Ca
re
Wi

Kickplate is provided as a
shipped-loose item
inside the Wire Cabinet
on inverter-side the UPS
DETAIL A
1 Ground Plate Cabinet-to-Cabinet
Connection Hardware
This hardware provided
on Rectifer Cabinet.
Reuse hardware
to mount ground plate
Bolt and Washer
Bolt
DETAIL B and
COMPLETE ASSEMBLY
M6 hardware for Ground Plate Washer
provided in shipped-loose bag
inside Wire Cabinet
Bolt and Washer

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 55

Figure 41 Alternate Liebert® NXL™ 500kVA bottom cable entry

Phase C Busbar
Phase B Busbar
Phase A Busbar
See Detail A
for Torque
Specifications

Liebert® NXL™ Liebert® NXL™

500kVA Rectifier 500kVA Rectifier
Front View with Busbars Front View without Phase A
and Breaker and Phase B Busbars

Glastic to
Bus Torque
240 in-lb,
Typical

Bolt-Nut to
Bus Torque
240 in-lb, Typical

DETAIL A
Torque Specifications
Phase A and Phase B busbars can be removed to ease bottom cable entry on the Liebert® NXL™
500kVA. The cables can be pulled and lugged.
1. Install Phase C cables.
2. Install Phase B busbar as shown in Figure 41.
3. Install Phase B cables.
4. Install Phase A busbar as shown in Figure 41.
5. Install Phase A cables.
6. Verify that all busbar bolt connections are torque properly.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 56

4.1 Programmable Relay Board
The Programmable Relay Board (PRB) provides a means to trigger an external device when an
event occurs in the Liebert® NXL™. Each PRB has eight channels. Each channel has Form-C dry
contacts rated at 1A @ 30VDC or 125VAC @ 0.45A.
Any alarm/event can be programmed to any channel or channels. Up to four (4) events can be
programmed to a relay. If multiple events are grouped to one relay, group the events logically to
simplify troubleshooting when an event is triggered. The same alarm/event can be programmed
to more than one channel. Up to two Programmable Relay Boards can be installed in the Liebert®
NXL™ for a total of 16 channels. Programming is performed through the HMI touchscreen display.
NOTE
Up to two (2) PRB’s can be installed in the Liebert® NXL™.

Figure 42 Control wiring, Programmable Relay Board

1. Customer control wiring connection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 points are terminals 1 through 15.
(Pin 16 not used on J71, J72, and
J71 J73.)
2. Programmable Relay Board option
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
includes eight signal channels with
J72 two Form-C dry contacts per
channel (see Table 12).
1 2 3 1 2 3 4 5 6 7 8 9 10111213141516
3. All control wiring (by others) must
be run separate from power wiring.
J74 J73 Control wiring runs should not be
combined in the same conduit.
4. Contact ratings: 1A @ 30VDC or
125VAC @ 0.45A
5. Maximum cable length 500 ft.
(152m) with #16AWG and flexible
stranded cable.
6. All wiring must be in accordance

Table 12 Programmable Relay Board pinout

Terminal Channe Pin Commo Normally Normally
Block l No. n Closed Open
CH A 1-3 1 2 3
1 B 4-6 4 5 6
J71 CH A 7-9 7 8 9
2 B 10-12 10 11 12
CH A 13-15 13 14 15
3 B 1-3 1 2 3
CH A 4-6 4 5 6
J72 4 B 7-9 7 8 9
CH A 10-12 10 11 12
5 B 13-15 13 14 15

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 57

Table 12 Programmable Relay Board pinout
Terminal Channe Pin Commo Normally Normally
Block l No. n Closed Open
CH A 1-3 1 2 3
6 B 4-6 4 5 6
TB3 CH A 7-9 7 8 9
7 B 10-12 10 11 12
CH A 13-15 13 14 15
J74 8 B 1-3 1 2 3
Note: Pin 16 not used on J71, J72, and J73.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 58

5.0 SPECIFICATIONS
Table 13 Liebert® NXL™ UPS specifications
Model Size 500kVA 625kVA 750kVA
Input Parameters
480V 3-phase, 3-wire
480V 3-phase, 480V 3-phase,
Input Voltage to Rectifier, VAC 575V 3-phase, 3-wire
3-wire 3-wire 600V 3-phase, 3-wire
480V 3-phase, 3-wire or 4-wire
480V 3-phase, 480V 3-phase,
Input Voltage to Bypass, VAC 575V 3-phase, 3-wire or 4-wire
3-wire or 4-wire 3-wire or 4-wire 600V 3-phase, 3-wire or 4-wire
Input Voltage Range, VAC +10% to -15; -15% to -20%1; -20% to -30%2; <-30%3
Input Frequency, Hz 60
Permissible Input Frequency Range, Hz 55 to 65
Reflected Input THDi, Nominal Voltage, Full Load, % <5%
Power Walk-In, sec 1 to 30 (selectable) in 1 sec. Increment
Bypass Neutral Current up to 1.7 times full-phase current
Battery & DC Parameters
Battery Type VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid)
Nominal Battery Bus, VDC 480V
Battery Float Voltage, VDC 540V
Minimum End of Discharge Voltage, VDC 384V (for VRLA / Flooded Lead Acid)
DC Ripple Voltage in Float & Const V Ch. Mode, % <1 (RMS value) < 3,4% Vpp
Temperature Compensated Battery Charging Optional (with temperature probe)
Output Parameters
Inverter Type IGBT-based Sine-Sine PWM Controlled
Output Power for 0.9 PF Rating, kW 450 562.5 675
480V 3-ph, 4-wire
480V 3-ph, 480V 3-ph,
Output Voltage, VAC 4-wire 4-wire 575V 3-ph, 4-wire
600V 3-ph, 4-wire
Output Voltage Regulation, % < 1% (3-phase RMS average)
Output Voltage Regulation (100% Unb. Load) < 2% (3-phase RMS average)
Output Frequency, Hz 60
Output Frequency Regulation, % ± 0.1
Output THDv Linear Load at Nominal Voltage, % <2%
Output THDv at Nominal Voltage
2.5% (max)
Including a 100kVA Non Linear Load per EN 62040-3, %
Capacity to Handle High Crest Factor Load 3:1
Capacity to handle Step Load, % 0-100 or 100-0
Step Load Transient Recovery (linear loads), % Within 5% peak-to-peak in one line cycle.
Unbalance Loads Current Capacity 100% of nominal phase current
Capacity to Handle Leading PF Load
0.9 lag to Nom Subject to Max. kW rating
at 0.95 Lead Subject to Max. kW rating
at 0.9 Lead Subject to 12.5% kW derate or same Rating and 10°C Temp. Derate
Voltage Displacement, ° el 120° ±1° el (with 100% unbalanced load)
Compliance to FCC Class-A Standard
105% for 85 minutes
110% for 60 minutes
Overload Conditions, % FL 125% for 10 minutes
150% for 1 minute
1. The UPS will operate at full load, but the battery charge will either be reduced or Off (depending on input current).
2. The UPS will operate at full load, but UPS may source share with the batteries (depending on input current).
3. UPS will be in Battery mode

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 59

Table 13 Liebert® NXL™ UPS specifications (continued)
Model Size 500kVA 625kVA 750kVA
Physical Parameters and Standards, in (mm)
Width, With Static Bypass 111.6 (2835) 140.5 (3568)
Width, without Static Bypass 111.6 (2835) 125 (3175)
Depth 39.4 (1000) 39.4 (1000)
Height 76.8 (1950) 76.8 (1950)
Weight, Unpackaged, lb. (kg) approx.,
10,310 (4676) 13,650 (6192)
with Static Bypass (SMS)
Weight, Unpackaged, lb. (kg) approx.,
10,410 (4721) 13,800 (6260)
with Static Bypass (1+N)
Weight, Unpackaged, lb. (kg) approx.,
10,210 (4631) 13,100 (5950)
without Static Bypass (N+1)
480V: 213,587
Max heat Dissipation, Full Load, BTU/hr 124,805 167,265 575V: 215,790
600V: 200,173
Cooling Air CFM 8113 15,760 15,760
Color Black (ZP-7021)
Front Door Opening (for serviceability) More than 180°
Degree of Protection for UPS Enclosure IP 20 (with and without front door open)
Minimum Clearance, Top, in (mm) 24 (610)
Minimum Clearance, Back, in (mm) 0
Minimum Clearance, Sides, in (mm) 0
Location of Cable Entrance Top or Bottom
UL 1778, 4th Ed.
CSA 22.2 107.3
FCC Part 15, Class A
IEC62040-2, Level 4, Criteria A
EN61000-4-3, Level 3, Criteria A
EN61000-4-6, Level 4, Criteria A
Standards and Conformities
EN61000-2-2, Criteria A
EN61000-4-4, Level 4, Criteria A
ANSI C62.41, Category A3 &B3
ISTA Procedure 1H
IBC 2012/CBC 2010
WEEE
Environmental Parameters
Storage Temperature Range, °F (°C) -13 to 158 (-25 to 70)
Operating Temperature Range, °F (°C) 32 to 104 (0 to 40) (UPS)
95% or less
Relative Humidity Non-Condensing (Operating and Non-Operating)
4920 (1500) (as per IEC 62040/3) - 1% Maximum kW derate / 328 rise
Maximum Altitude Above MSL, ft (m)
between 4921-9842 (100m rise between 1500-3000m)
1. Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels.
2. Depth dimensions include the front door and rear panel.

Table 14 Current ratings—rectifier input

UPS Rating
Voltage Nominal Maximum
kVA kW VAC Current Current
500 450 480 643 804
625 562.5 480 799 999
750 675 480 975 1219
750 675 575 815 1018
750 675 600 759 949

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 60

Table 15 Current ratings—bypass input
UPS Rating
Voltage Nominal
kVA kW VAC Current
500 450 480 601
625 562.5 480 752
750 675 480 902
750 675 575 753
750 675 600 722
Table 16 Current ratings—output
UPS Rating
Voltage Nominal
kVA kW VAC Current
500 450 480 601
625 562.5 480 752
750 675 480 902
750 675 575 753
750 675 600 722

Table 17 Current ratings—battery

UPS Rating
Voltage Nominal Maximum Battery
kVA kW VAC VDC Current at EOD
500 450 480 480 1241
625 562.5 480 480 1530
750 675 480 480 1845
750 675 575 480 1851
750 675 600 480 1845
Notes on Tables
1. Nominal input current (considered continuous) is based on full-rated output load. Maximum current
includes nominal input current and maximum battery recharge current (considered noncontinuous).
Continuous and noncontinuous current are defined in NEC 100.
2. Maximum input current is controlled by the current limit setting, which is adjustable. Values shown are for
maximum current limit. If a smaller input feed breaker is used, the input current limit can be adjusted.
Contact your Vertiv representative for more information.
3. The Rectifier Input Feed Breaker must be set to handle the ®NXL transformer inrush of up to eight times
the nominal current.
4. For breaker coordination while the module is overloaded, see the current-versus-time values on the
overload curves in Figures 43 and44.
5. Nominal battery voltage is shown at 2V/cell.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 61

Table 18 Recommended conduit and cable sizes
Rectifier Input
UPS (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground
Rating per conduit
Voltag
kV e
A kW (VAC) Copper Conductors Aluminum Conductors
50
450 480 (3) 3C, 3-500kcmil, #2/0AWG (3) 3C 3-600kcmil, #4/0AWG
0
562.
625 480 (3) 3C 3-600kcmil, #3/0AWG (4) 3C 3-500kcmil, 250kcmil
5
750 675 480 (4) 3C, 3-600kcmil, #4/0AWG (5) 3C 3-600kcmil, 350kcmil
750 675 575 (4) 3C, 3-600kcmil, #4/0AWG (5) 3C 3-600kcmil, 350kcmil
750 675 600 (3) 3C, 3-600kcmil, #3/0AWG (4) 3C 3-500kcmil, 250kcmil
Bypass Input
UPS (# of conduits); size of conduits; #-size of phase cables per conduit;
Rating #-size of neutral cables per conduit; size of cable for ground per conduit
Voltag
kV e
A kW (VAC) Copper Conductors Aluminum Conductors
50
450 480 (3) 4C, 4-600kcmil, 2-250kcmil, #1/0AWG (4) 3C 4-500kcmil, 2-400kcmil, #3/0AWG
0
562.
625 480 (3) 4C 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C -600kcmil, 2-500kcmil, #4/0AWG
5
750 675 480 (4) 3.5C, 4-500kcmil, 2-500kcmil, #3/0AWG (5) 3C 4-500kcmil, 2-500kcmil, 250kcmil
750 675 575 (3) 4C, 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C 4-600kcmil, 2-350kcmil, #4/0AWG
750 675 600 (3) 4C, 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C 4-600kcmil, 2-500kcmil, #4/0AWG
Output
UPS (# of conduits); size of conduits; #-size of phase cables per conduit;
Rating #-size of neutral cables per conduit; size of cable for ground per conduit
Voltag
kV e
A kW (VAC) Copper Conductors Aluminum Conductors
50
450 480 (3) 4C, 4-600kcmil, 2-250kcmil, #1/0AWG (4) 3C 4-500kcmil, 2-400kcmil, #3/0AWG
0
562.
625 480 (3) 4C 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C -600kcmil, 2-500kcmil, #4/0AWG
5
750 675 480 (4) 3.5C, 4-500kcmil, 2-500kcmil, #3/0AWG (5) 3C 4-500kcmil, 2-500kcmil, 250kcmil
750 675 575 (3) 4C, 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C 4-600kcmil, 2-350kcmil, #4/0AWG
750 675 600 (3) 4C, 4-600kcmil, 2-250kcmil, #2/0AWG (4) 3C 4-600kcmil, 2-500kcmil, #4/0AWG
Battery
UPS
Rating (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit
kV
A kW Copper Conductors Aluminum Conductors
50
450 (4) 2.5C, 2-500kcmil, #4/0AWG (5) 2.5C 2-500kcmil, 350kcmil
0
562.
625 (4) 2.5C 2-600kcmil, #4/0AWG (5) 2.5C 2-600kcmil, 350kcmil
5
750 675 (5) 3C, 2-600kcmil, 250kcmil (6) 2.5C 2-600kcmil, 400kcmil
Bonding

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 62

Table 18 Recommended conduit and cable sizes
UPS
Rating Main Bonding Jumper/Grounding Electrode Conductor
kV
A kW Copper Conductors Aluminum Conductors
50
450 (1) #4/0AWG/ (1) #4/0AWG (1) #4/0AWG/ (1) #4/0AWG
0
562.
625 (1) 250kcmil/ (1) 250kcmil (1) 250kcmil/ (1) 250kcmil
5
750 675 (1) 250kcmil/ (1) 250kcmil (1) 250kcmil/ (1) 250kcmil
1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
2. For continuous operations not at 86°F (30°C), recommend that the site planner choose the appropriate cable type based on the
particular installation requirements.
3. Conduit size is based on FMC type conduit with two neutral conductors rated at 200% of phase.

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 63

Figure 43 Inverter overload data

0.5
1
2
4

Time, seconds
6
10
15
25
40

Load, Percent
60
159 100
250
394
600
937
1363
3748
5000

Continuous

Time, seconds

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 64

 5000

4500

4000
Figure 44 Bypass overload data

3500
3000
3000

2500

2000

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual |

Continuous

Time, Seconds
1500

1000
600

500 394
250
159 100 60 40 25 15 1
10 6 4 2 0.5
0
100 110 120 130 140 150 160 170 180 190 200
Load, Percent
110% Load - 15,000 Seconds Time, Seconds

65
Table 19 Recommended lug sizes
T&B Copper T&B Copper T&B Aluminum T&B Aluminum
Cable Size One Hole Two Hole One Hole Two Hole
#8 AWG 54930BE 54850BE 60104-TB —
#6 AWG 54905BE 256-30695-868 60109-TB —
#4 AWG 54906BE 256-30695-733 60114-TB —
#2-3 AWG 54942BE 54811BE 60120 —
#1 AWG 54947BE 54857BE 60126 —
#1/0 AWG 54950BE 256-30695-593 60132 —
#2/0 AWG 54951BE 54862BE 60138 60238
#3/0 AWG 54965BE 54864BE 60144 60244
#4/0 AWG 54970BE 54866BE 60150 60250
250kcmil 54913BE 54868BE 60156 60256
300kcmil 54914BE 54870BE 60162 60262
350kcmil 54915BE 54872BE 60165 60267
400kcmil 54916BE 54874BE 60168 60269
500kcmil 54918BE 54876BE 60171 60273
600kcmil 54920BE 54878BE 60176 60275
750kcmil 54922BE 54880BE 60178 60277

Table 20 Recommended torque values

Grade 5 Steel: Unified Thread System Torque, lbf.*in. Class 8.8 Steel: Metric Thread System Torque, Nm*
Fastener Finish  Plain Steel Zinc Plating Fastener Finish  Plain Steel Zinc Plating
Threads/ No Washer/ No Washer/ Thread No Washer/ No Washer/
Size Inch, Tpi Flat Washer Flat Washer Size Pitch, Tp Flat Washer Flat Washer
20 101 91 0.8 6.1 5.5
1/4 M5
28 116 104 0.5 6.9 6.2
18 209 188 1 10 9
5/16 M6
24 231 208 0.75 11 10
16 370 333 1.25 25 23
3/8 M8
24 420 378 1 27 24
14 593 534 1.5 50 45
7/16 M10
20 662 596 1.25 53 47
13 904 814 1.75 87 78
1/2 M12
20 1,020 918 1.25 95 86
12 1,305 1,175 2 139 125
9/16 M14
18 1,456 1,310 1.5 151 136

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 66

 NOTES

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 67

Vertiv | Liebert® NXL™ 500-750kVA UPS Installation Manual | 68
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