2 - Catalogo Master Alfalaval, 2018 January Cah - 2012 - 2013 - Ver1
2 - Catalogo Master Alfalaval, 2018 January Cah - 2012 - 2013 - Ver1
Now with
Animations
ESE00361EN 1801
With prices
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Introduction to Alfa Laval Sanitary Equipment
The information provided in this Catalogue is given in good faith and Alfa Laval does not accept any responsibility for the accuracy of its content, or
for any consequences that may arise from the use of the information supplied or materials described. Prices are "Recommended Customer Price
List (PPL)"-prices and are listed in EUR currency. These prices are to be applied as from January 2017 and replace all former PPL-EUR prices. The
prices are valid globally except for United States and India where a local version is used. All prices are subject to change without notice. Update and
change of prices will be supplied on request. Copyright© Alfa Laval 2017. All rights reserved.
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Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.
Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.
www.alfalaval.com/biopharm
www.alfalaval.com/food
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Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations.
- See more at: http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
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In good hands
Safeguarding hygienic applications
A matter of trust
In more ways than one, working with hygienic
demands is a question of care. Safeguarding
the well-being of those who consume food or
drink, rely on medicine or use cosmetics and
personal care products requires deep under-
standing – and the greatest attention to clean-
liness and detail.
As the leading producer of components and
solutions for hygienic applications, Alfa Laval
has a proven record of meeting this need.
Customers worldwide, served by our compre-
hensive network of sales and working part-
ners, have come to rely on us for the widest
range of hygienic components and acces-
sories.
Above all, these customers turn to us for inno-
vation in meeting the challenges of hygienic
production. With their superior safety, gentle
efficiency and uncompromising cleanliness, our
components protect not only the businesses
that work with hygienic applications, but also
the people who benefit from them.
A question of balance
Just as there is no single definition of hygiene, there is no one
aspect that defines value. Rather, value is a balance of perfor-
mance, reliability, service and more. Alfa Laval combines the
many aspects of value into a total concept, delivered through the
capable hands of our sales and working partners.
The production of soft drinks, fruit juices Alfa Laval plate heat exchangers and
and even alcoholic beverages is a balance pumps allows exact heating and cooling
of aesthetics and economy. Alfa Laval under a steady flow, which preserves taste
components protect flavour, texture and and colour in addition to shelf life.
appearance, but also the ability to clean Our pumps, moreover, are optimized for
process lines quickly and to shift between low-shear transport of high-viscosity ingre-
different types of production. dients, such as the syrups used in soft
In addition, our components make drinks or the yeasts used in brewing.
effective use of resources, for example Alcoholic beverages, in fact, are an area
through consistent dosing in the production of particular Alfa Laval expertise. Beyond
of soft drinks and fruit juices. Our precision supporting the fermentation and pasteuri-
valves and automation ensure there are no zation processes, we provide membrane
variations in the finished product, and that technology that is truly groundbreaking.
none of the precious concentrate or sweet- Alfa Laval membranes can be used to
ener is wasted. clarify beer without Kieselguhr waste or to
A wide range of beverages – especially create flavourful, low-alcohol beverages –
pasteurized ones – also demand sensitive or even to turn red wine into white.
temperature control. The combination of
Dairy
Because milk products are active in nature, In addition, we provide a vast range of
hygiene is of crucial importance in their options for fluid handling, including valves,
production. Alfa Laval has safeguarded automation and all the necessary fittings
hygiene since 1883, when our continuous and tubes. Notable among these are our
milk separator laid the foundation for the pumps, which allow gentle, low-shear
dairy industry itself. treatment of even viscous fluids, such as
Our milk separators today, supplied yoghurts containing sensitive fruit chunks.
globally through a comprehensive partner- Beyond these components, we provide
ship with Tetra Pak, are the dairy industry modern ways of optimizing dairy pro-
standard. Delivered as part of complete cesses, including dynamic tank cleaning
processing solutions, they are joined by devices and various filtration membranes.
many other components, available through Using the latter, for example, considerable
Tetra Pak and our other sales and working water can be recovered from whey – at
partners. times enough to cover a substantial portion
Central to our offering – given the role of of process or cleaning needs.
pasteurization and refrigeration – are our
thermally efficient, purpose-built plate heat
exchangers. Alfa Laval plate heat exchang-
ers offer superior hygiene and reliability,
whether used for milk cooling or for tem-
pering prior to curd setting.
Pumping
Knowledge in motion
Pumps in hygienic processes are in constant motion,
providing the driving force for fluids that can be sensitive
or challenging to the pumps themselves. In order to
minimize risk, they must be carefully engineered to
handle a complex variety of issues.
This is why Alfa Laval devotes so much effort to
matching pumps with their intended applications.
Alfa Laval is one of the world’s largest pump suppli-
ers, offering a flexible portfolio of centrifugal pumps,
liquid ring pumps and rotary lobe pumps. But more
importantly, we are pumping specialists with a compre-
hensive knowledge of pump engineering, pump seals
and potential pumping challenges.
Our portfolio combines the highest standards of
hygiene with trouble-free operation and a truly low cost
of ownership.
Performance analyzed
Alfa Laval’s pumping expertise has research as its
cornerstone. In addition to exploring fluid characteristics
in our state-of-the-art rheology lab, we make extensive
use of Computational Fluid Dynamics (CFD), an
advanced flow-modelling technology.
By examining factors such as yield stress, shear rate
and product behaviour at various temperatures and
pressures, our specialists determine how a particular
pump will function with a specific liquid in a given sys-
tem. And by performing chemical analyses of elastomers
and other materials, they identify the correct choices for
use with a given media.
This information is combined with advanced CFD
flow simulations, as well as a database containing 25
years of accumulated knowledge. The result is not only
a comprehensive development programme, but also
pumps that are fully optimized for efficiency, cleanability
and reduced shear.
Alfa Laval is a unique combination of pump specialist and
full-range supplier. While we offer a complete and respected
portfolio of pumps, our true strength is an in-depth under-
standing of fluid movement and an ability to relate it to the
bigger picture.
Ongoing development
With our strong pumping focus, we continue making
strides in otherwise well-established technologies.
Alfa Laval’s core pumping components, the LKH centri-
fugal pump and the SRU rotary lobe pump, have been
on the market for over a decade and are well recognized
for their reliability and ease of maintenance. Yet we
regularly introduce refinements that enhance their per-
formance and lifetime economy.
In addition, we continue to expand our portfolio with
new components. On the one hand, we have broad-
ened our UltraPure line to create a full range of pumps
specifically for biopharm use. And on the other, we have
introduced the more standardized SolidC centrifugal
pump and OptiLobe rotary lobe pump, which meet the
needs of a changing market by combining Alfa Laval
reliability with greater affordability.
Flow management
A seal of quality
In their role as flow directors and necessary safeguards,
valves are of critical importance to any hygienic process.
Even small differences in their operation make a major
difference, especially when they are used together in
large numbers.
As the market leader in valves and valve clusters for
hygienic industries, Alfa Laval has an uncompromising
commitment to valve quality. Over the years, our dedi-
cated research and development team has not only
optimized valve function, but also improved valve
economy by simplifying construction, cleaning and
maintenance.
In addition to seat valves in single-seat and double-
seat models, our broad valve portfolio comprises dia-
phragm valves, butterfly valves, ball valves, check
valves, regulating valves and sampling valves. Further-
more, we offer special valves intended for specific
purposes, including a growing portfolio of valves for
biopharm use. Because each aspect of these valves has
been carefully thought through, each valve is assured to
deliver optimal performance – and a maximum amount
of uptime.
Simply superior
Perhaps the clearest hallmark of Alfa Laval valves is their
astonishing simplicity. The valve bodies in our Unique
single-seat series, for instance, are created from a single
disc of stainless steel and possess no welds where
bacteria can accumulate.
In fact, all valves from Alfa Laval are constructed with
a minimal number of elements. This means fewer mov-
ing parts to break or malfunction, but it also means far
easier maintenance. In contrast to 30 or 40 steps, a
valve from Alfa Laval can be disassembled in as few
as 10.
Furthermore, our valves are designed without loose
springs, which means they pose no safety risk when the
valve body is opened.
From revolutionary advances like weld-free construction to
fine enhancements that reduce fluid and energy consump-
tion, Alfa Laval has led the way in hygienic valve develop-
ment. Our valve portfolio today offers a strong mix of
security and simplicity.
Built to adapt
Additional simplicity is created by modular valve design,
which is specific to Alfa Laval and can be found through-
out most of our valve portfolio.
Our Unique mixproof and single-seat valves, for
example, are constructed from a series of base parts
that allow valves to be configured for different applica-
tion requirements. This enables quick changeovers
between standard and aseptic milk production, for
example, or a move from juice to juice concentrate. By
keeping the valve body but exchanging stems, actuators
and other elements, conversions can be made in just a
few minutes per valve – without removing the valve body
from the system.
Of course, modularity has advantages beyond con-
struction and conversion. Because modular thinking
allows features to be chosen as needed, it also does
away with unnecessary frills and provides a quicker
return on investment.
Thinking differently
Alfa Laval’s leadership in valve automation can be sum-
marized in a single word: ThinkTop. Since its introduc-
tion, the ThinkTop valve control unit has redefined the
way industries look at valve actuation and monitoring.
Unlike traditional control units with manually adjusted
proximity switches – which are still used by many of our
competitors – ThinkTop is able to store parameters for
valve operation. Using a state-of-the-art “no-touch”
sensor system, preconfigured with a tolerance band,
ThinkTop detects valve stem movement with previously
unthinkable accuracy.
Since ThinkTop recognizes the slightest deviation in
the opening or closing of a valve plug, it prevents even
the risk of minor leakage. Moreover, the information
obtained from the valve controls can be used to track
operation from batch to batch. This is important for
safety, especially in sensitive applications where detec-
tion of the tiniest contamination is critical.
Alfa Laval’s leading hygienic valves are supported by a note-
worthy offering in valve automation. Equipped with a “no-
touch” sensor that provides set-and-forget ease, our control
and indicator units combine unparalleled accuracy with total
reliability.
Divided assets
Naturally, there are countless ways to make use of
automation. While access to comprehensive data for
batch reports and trending is essential in some appli-
cations, simple real-time monitoring is often sufficient
in others.
To meet these diverse needs, we have divided our
ThinkTop technology into a range of different valve
control units: ThinkTop, the mid-level ThinkTop Basic
and the relatively simple IndiTop monitor.
With these three units, Alfa Laval covers the whole
spectrum, from true automation and a full range of
electronic interfaces to cost-effective indication of valve
position. Since all units can be fitted onto Alfa Laval
valves without special expertise or costly adaptors, they
make it easy to upgrade with changing requirements.
Delivering advantages
Given that fittings and tubes are regulated by norms and
standards, they are most often viewed as a commodity.
But while little has changed in their form over the past
50 years, Alfa Laval has transformed their delivery
through a truly optimized supply concept.
Though individual fittings are available at individual
prices, we provide a discount when items are ordered in
boxes of ten.
For companies with a more extensive need of instal-
lation material, we can supply bulk shipments with a
customized mix of fittings. This manner of delivery, which
is customer-specific and highly discounted, is a unique
way of distributing such a high-volume product.
Alfa Laval’s vast assortment of installation material encompasses
all necessary shapes, dimensions and surface finishes. Supplied
through a range of cost-efficient delivery options, our fittings and
tubes are individually inspected to ensure perfect hygiene.
Biopharm assurance
For the biopharm industry, where there are strict
demands on installation material, Alfa Laval takes quality
even further. Our Tri-Clover BioPharm fittings and tubes,
which are manufactured to exact tolerances, have thus
become a symbol of excellence all over the world.
In addition to using material from prime mills, we use
rigorous procedures and inspections to secure the
consistency and traceability of our manufacturing. The
even quality of our fittings and tubes ensures ease of
assembly and welding, and our ASME BPE fittings
feature laser welding, which minimizes the risk of rough-
ing and corrosion.
By doing everything in our power to ensure uniformity,
we help ensure compliance with current Good Manu-
facturing Practice.
Heating and cooling
A degree of difference
Today’s hygienic production places growing demands
on heating and cooling components, which must deliver
shorter processing times while maximizing uptime and
energy efficiency.
Achieving this requires a complex mix of thermal
capability, precision and control.
Alfa Laval heat exchangers provide exactly these
characteristics, combining exceptional heat transfer with
gentle handling that protects product quality. By evenly
distributing fluids and maintaining a consistent media
flow, they not only allow for the most effective transfer of
heat or cold, but also prevent irregularities that can
cause fouling, burning or changes in the end product.
These features make Alfa Laval heat exchangers easy
to work with as well, not least because the reduction of
dead zones minimizes product build-up and enables
more effective CIP. Combined with a compact design
that simplifies access and claims less space in the
process line, they make Alfa Laval heat exchangers an
ideal choice for installation, operation and maintenance.
Original innovation
Alfa Laval has a long history of leadership in heat trans-
fer, the results of which are readily seen in our plate heat
exchangers.
Our plates, for example, were the first with a distribu-
tion area for optimizing product flow. While this feature is
frequently copied today, our precision-engineered plates
are still unmatched when it comes to directing the
movement of fluid. This gives them not only superior
heat transfer characteristics, but also exceptional clean-
ability even at the plate corners.
Similarly imitated – and also unsurpassed – are our
glueless clip-on gaskets, which allow gasket replace-
ment with the plate still on the frame. Whereas imitators
rely on various snap-in solutions, our unique clip-on
gaskets are easy to work with and can also be seen
when the heat exchanger is closed, making it simple to
verify alignment.
With their thermal efficiency and superior cleanability,
Alfa Laval’s heat transfer components excel in critical heat-
ing and cooling processes. Our leading gasketed plate heat
exchangers are joined by innovative non-gasketed models
and specialty heat exchangers for biopharm use.
Suitably framed
Unlike industrial applications, hygienic applications place
as many demands on heat exchanger frames as they do
on plates and gaskets. For this reason, Alfa Laval has
dedicated specialists who develop frames for hygienic
needs.
On the one hand, these specialists ensure the use of
standard-compliant materials and surface finishes,
designed to safeguard hygienic processes. But they are
also responsible for advantageous features, such as
smaller ports for CIP without specialized pumps, or the
five-point alignment system in our best-selling FrontLine
series.
Advanced developments
While gasketed plate heat exchangers like FrontLine
handle most food and dairy duties, we also offer heat
exchangers for specialized demands, such as those in
the biopharm and personal care industries.
Specifically developed and documented for bio-
pharm, for example, are our Pharma-line and Pharma-X
heat exchangers. Pharma-line is a double-tubesheet
shell-and-tube heat exchanger that offers many options,
while Pharma-X is a ready-built module for point-of-use
cooling in Water For Injection (WFI) or Purified Water
(PW) systems. Also used in clean-water applications are
our Gemini plate heat exchangers, which have crevice-
free double-wall plates and provide a higher turbulence
that minimizes biofilm build-up.
Two other innovative plate solutions are our
Compabloc and AlfaNova heat exchangers. The laser-
welded Compabloc, available in many different
constructions and materials, is ideal for condensing
duties, where it saves cost and space over other types
of condensers. And our unique AlfaNova models are
manufactured through a revolutionary bonding process
known as AlfaFusion, which enables a construction of
100 % stainless steel.
Filtration
and separation
A separate agenda
Separation, a key process in the vast majority of hygienic
processes, has been a specialty of Alfa Laval for well
over 100 years. But while separation has traditionally
been handled by mechanical means, today it is increas-
ingly being performed through membrane filtration.
As well as providing mechanical separators,
Alfa Laval is one of only a handful of companies that
manufacture sanitary membranes for hygienic use. And
as the only membrane producer with a total focus on
hygienic applications, we are the one that can best meet
the needs of hygienic industries.
Likewise, since we are not limited by the quantities of
industrial membrane production, we are the producer
that can most easily adapt to individual requirements.
While our membrane chemistry is standardized, the form
of our membranes can be tailored to the needs of any
hygienic application.
Dual technologies
Alfa Laval’s membrane offering comprises organic mem-
branes for ultrafiltration, nanofiltration, reverse filtration
and microfiltration. These can be delivered in two types,
depending on the viscosity of the product to be sepa-
rated.
For most viscosities we provide spiral-wound mem-
branes, which are also the industry standard. Whereas
competitor membranes are machine-wound, we wind
our spirals by hand, producing a tighter and more
hygienic roll with a longer service life.
In addition, we offer plate-and-frame membranes, an
Alfa Laval solution that can handle higher viscosities.
Plate-and-frame membranes feature open channels
across the membrane surface and are supported by
hollow plates from which the permeate is collected.
For membrane system builders, we can also provide
the standard and high-pressure pumps, valves and
other accessories needed to create a complete and
efficient membrane system.
Since the introduction of Gustaf de Laval’s first cream separa-
tor in 1883, Alfa Laval has led the development of separation
technology. Modern hygienic industries can look to us for
advanced membrane filtration solutions – as well as tradi-
tional high-speed separators and decanters.
Continuous advances
Alfa Laval membranes can be used in an extensive
range of processes, especially in the food, beverage and
dairy industries. Many dairy products, in fact, could not
be produced as they are today if our membrane tech-
nology did not exist.
Because we supply hygienic industries with other
components as well as membranes, these solutions are
backed by complete process knowledge. Moreover,
because our membrane technology is under constant
development, its users can count on regular enhance-
ments that increase membrane performance.
Traditional strengths
Membrane advances aside, it goes without saying that
mechanical means account for most hygienic separa-
tion. This will continue to be the case, as will Alfa Laval’s
leadership in traditional separation methods.
Alfa Laval has a full range of centrifugal separators
and decanters for hygienic use, generally available as
part of larger process deliveries. In biopharm, for exam-
ple, our high-speed separators lead the industry, provid-
ing gentle acceleration and low-shear treatment that
protect even sensitive cell cultures. And our decanters,
available in different designs, lengths and cone
geometries, enable two-phase and three-phase separa-
tion of liquids and solids in countless food and beverage
applications.
With our full portfolio of options – membrane and
mechanical – we provide comprehensive answers to all
separation needs.
Tank optimization
All but the tank itself
Tanks are often at the heart of hygienic processes,
where they are used not only for mixing and storage, but
also for settling, fermentation and a wide variety of other
applications.
While Alfa Laval is not a supplier of tanks themselves,
we do provide a range of components that support and
enhance their function. Our tank equipment represents a
total package, combining the market’s widest range of
options with an in-depth knowledge of mixing, agitation
and cleaning.
Quite simply, we provide everything to make a tank
better – inside and out. So whatever the tank or the task
it performs, time and money can be saved by using
Alfa Laval as a single supplier.
A clean revolution
Prominent in Alfa Laval’s tank equipment offering is our
Toftejorg range of tank cleaning devices. Firmly associ-
ated with leading innovation, the Toftejorg name signifies
a fifty-year track record of ease and efficiency.
In any cleaning process, the aim is to clean quickly
and thoroughly while using the least possible amount of
cleaning fluid. This is most effectively achieved with our
Toftejorg rotary spray heads and jet heads, which project
cleaning media onto tank walls in an economical, three-
dimensional pattern.
By combining impact with rotary motion, these
dynamic cleaning heads remove residual material far
more effectively than conventional static spray balls. As
a result, they save time, water, detergent and energy in
the cleaning process – and ultimately money as well.
Through decades of work both in and around hygienic tanks,
Alfa Laval has developed a thorough understanding of tank
processes and dynamics. Although not a tank supplier, we
provide leading cleaning solutions and all manner of tank-
related equipment.
Making a match
For optimal cleaning and the greatest reduction of clean-
ing waste, it is essential to pair a tank cleaning device
with the tank and the products it handles. Alfa Laval’s
range of Toftejorg spray heads and jet heads provides
many possible options, including ATEX-compliant
devices and the first rotary jet head with EHEDG
approval.
Choosing a device is easy, not least because of the
sizing and selection tools available to Alfa Laval’s sales
and working partners. Based on our years of experience
and the comprehensive data from thousands of software
calculations, our tools present not only the cleaning
results for a given Toftejorg device, but also the potential
return on investment.
Unique Unique
Uniqu
Unique Mixproo
Mixproof Mixproof Unique Mixproof Unique
que SSV Un
Mixpr
Mixproof Large P
Particle ank Outlet
Tank Horizontal Tank SMP-BC SMP-BCA (Standard Configuration) As
Ball Valves
L
LKC-2 U
SBV Sanitary Tri-Clover Non-Return
Fluid
Passage
Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support
Heating
and
Cooling
SSB Retractor LKRK Static Spray Ball Toftejorg TJ 20G Toftejorg TZ-74 Toftejorg SaniMidget Toftejorg SaniMidget
Retractor
Instrumentation
W
We
Flow Transmitter Rotacheck+ Temperature Conductivity Pressure Gauge Electric Pressure Level Switch Ult
LKH Multistage LKH UltraPure SolidC UltraPure SolidC MR
Unique SSV Unique SSV Unique SSV Unique SSV Unique SSV Unique
U i SSV Unique SSV
Aseptic Unique SSV ATEX Y-Body Long-Stroke Tangential Two-Step Reverse-Acting Tank Outlet
Automation and Mo
Monitoring
Filtration Membranes
and
Separation
Tubes and Fittings Spiral Membrane Plate and Frame Membrane (Unit) Flat Sheets
Tank Accessories
W i hi S
Weighing Systems
t
ch UltraPure Fl
Flow M
Meter
t Pressure Thermometer Potentiometric
Premium Rotary Lobe Pumps
SRU SX
X O tiL b
OptiLobe SCPP
Butterfly Valves
U i
Unique SSV Unique SSSV LKB With LKB-F For Flange LKB With
Manually Operated Small Single-Seat Standard Handle Connections Actuator
Tank Covers
Multilevel
Access Tank Covers (Circular)
Stainless Steel and Rubber Materials
ky Technical Information
Stainless Steel and Rubber Materials
Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08
Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.
Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.
Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.
Notes
Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
Compliance and certification
We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.
For special requests please contact your local Alfa Laval organisation
The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.
ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them
The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
O C T O B E R 2008
the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.
CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").
The ASME BPE Certification Program is unique in the world, having resulted from widespread industry
A
S requested for standardization. It is the leading standard on how to design and build equipment and systems
M
E used in the production of biopharmaceuticals. It incorporates current best-practices for enhancing product
BPE-106 production efficiencies, lower development and manufacturing costs, and increase quality and safety, while
complying with regulations. The Certification Mark with a BPE Designator indicates that components bearing
the mark have been manufactured and certified by ASME BPE Certificate Holder.
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1
1. Installation Material
Alfa Laval constantly focuses on producing installation material with long durability,
problem-free welding and assembly, and highest possible strength.
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Unions, clamp fittings and flanges
In order to sustain high quality, it is important that the products are
uniform. Therefore tolerances and finishes are carefully controlled.
Alfa Laval follows developments in the area of standards.
To enable you to select the best quality rubber seal for your process,
Alfa Laval is able to offer various options in addition to its standard seal,
including:
Flanges and clamp fittings are suitable for flexible and easy
maintenance. Flanges and clamp fittings with finger nuts are especially
suited for processes where the load on seals is extra high, where easy
control and replacement of seals is necessary and where optimal
cleaning is required.
Alfa Laval constantly focuses on producing installation Sanitary range tubes and fittings
material with long durability, problem-free welding and This product range provides a wide range
assembly, and highest possible strength. Key criteria in the of tubes and fittings with internal surface
manufacturing process include tight tolerances, a variety of finishes that have a Roughness average (Ra)
finishes and uniform wall thickness. of <0.8–1.6 μm. Tubes and fittings in the
Sanitary range comply with DIN 11850,
Welding ISO 2037, BS 4825, JIS G 3447 and ASME
Alfa Laval is aware of the constantly increasing demands for dimension standards.
the quality of welding. In accordance with these demands,
all our weld end fittings meet the highest of standards.
The reducers have welding ends and are available for all
tube combinations, ensuring you the right diameter and wall Tri-Clover BioPharm range tubes
thickness for your process. and fittings
The Tri-Clover BioPharm product range
Tolerances includes a comprehensive selection of tubes
Alfa Laval ensures that all the angles are exact and that all and fittings with internal surface finishes with
the tube, bend and tee connections are uniform. It is very a Roughness average (Ra) of <0.4–0.8 μm,
important that you do not have to compensate for any either electropolished or mechanically
welding irregularities. polished.
The tubes are produced in compliance with the Whatever your sanitary application,
DIN 11866, ASME BPE, ISO 2037 and BS 4825, with Alfa Laval is able to supply the right tube.
extremely high demands on materials, hygiene and
manufacturing accuracy.
UltraPure
. range tubes and fittings
The UltraPure product range offers a wide range of tubes and fittings
with an internal surface finish from Ra<0.4 µm to Ra< 0.8 µm, either
electro polished or mechanically polished. The UltraPure range has
tubes and fittings according to ISO 2037 and ASME BPE dimension
standards. The UltraPure range is manufactured in compliance with
the ASME BPE and ISO 2037 standards. All tubes and fittings are
internally cleaned and individually capped and bagged. All product
wetted stainless steel products in the UltraPure range are delivered
with MTR (Mill Test Report) or with 3.1. certificate in accordance to
EN 10204.
The UltraPure range is manufactured under extra strict and thorough
quality control methods. Wall thickness integrity is maintained through
the use of fabrication grade minimum wall tubing for all cold-formed
tubular products. After cold forming, our tube product is resized to
ensure that the ovality falls within the prescribed tolerances. End
facing is provided with a machined square-cut method. This allows for
the most accurate and consistent orbital weld result. All fittings are put
through 100% visual inspection and ovality and squareness tolerances
are inspected with calibrated equipment. Surface finish is inspected
with a calibrated profilometer to ensure the Roughness average (Ra)
maximum is not exceeded.
1.1.53
Alfa Laval Installation Material Product Presentation
1.1
Surface specification for Alfa Laval Hygienic range
Hygienic tubes
Hygienic Fittings
1.1.54
Product Presentation Alfa Laval Installation Material
1.1
Surface specification for Alfa Laval Tri-Clover ® UltraPure range
UltraPure tubes and fittings
Dimension ranges
Material
DIN 11850 ISO 2037 BS 4825 Tri-Clover ® Hygienic
1.4301* (304) X X
1.4307* (304L) X X X
1.4401* (316) 1)
1.4404* (316L) X X X
304** X
316L** X
1) Reducers and Reducing tees are only available in 1.4401 (316)
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270.
Dimension ranges
Material
DIN 11850 ISO 2037 BS 4825 Tri-Clover® Hygienic
NBR X X X
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X X X X
FPM X X X
Viton® X
PTFE X X X X
Silicone (Q) X X X
1.1.55
Alfa Laval Installation Material Product Presentation
1.1
Material specification for Alfa Laval Tri-Clover® UltraPure range
Wetted steel parts
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
1.4404* (316L) X
316L** X
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270 S2. All Tri-Clover® UltraPure ASME BPE weld ends are also according to ASME BPE sulphur content
0.005-0.017%
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover ® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X1) X
FPM X
Viton® X1)
White Viton® X
PTFE X X
Silicone (Q) X1)
1) EPDM, Viton and Silicone available with USP Class 6 certificate - please request by order.
1.1.56
Product Presentation Alfa Laval Installation Material
1.1
Pressure ratings (bar) for Alfa Laval Hygienic range
Dimension ranges
Material
DIN 11850 SMS / ISO 2037 BS 4825 Tri-Clover ® Hygienic
Tubes (20°C) 39/355 39/355 56-467* 56-351*
Bends,Tees, Reducers (80/200°C) 40/16 40/16 25/15 25/15
Nut unions (80/200°C) 40/16 40/16 25/15
Flange unions (80/200°C) 25/16 25/16 25/15
* Tube pressure ratings depending on size (larger diameter smaller pressure rating)
1.1.57
Alfa Laval Installation Material Product Presentation
1.1
Pressure drop and flow velocity curves
Flow velocity in ISO 2037 and DIN 11850 tubes Pressure drop in 100 m ISO 2037 and DIN 11850 tubes
1.1.58
1.1 Hygienic, ISO 2037
The installation material in this section is manufactured to meet ISO 2037 tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.60
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.61
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.63
Hose Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.66
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.67
SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.68
Seal rings for SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.74
ISO Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.75
DS Union Parts DS 720 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.77
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.80
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.83
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.85
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.86
Tubes Hygienic, ISO 2037
1.1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5102
According to standard: ISO 2037
1.1.60
Hygienic, ISO 2037 Reducers
1.1
Product code: 5064 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t 1 OD 2/ID 2 x t2 L Concentric reducer
3131708951 16.02 38/25 38/35.6 x 1.2 25/22.6 x 1.2 44.0
3131708952 28.35 51/25 51/48.6 x 1.2 25/22.6 x 1.2 86.0
3131708953 19.52 51/38 51/48.6 x 1.2 38/35.6 x 1.2 42.0
3131708954 30.12 63.5/38 63.5/61.1 x 1.2 38/35.6 x 1.2 82.0
3131708955 22.62 63.5/51 63.5/61.1 x 1.2 51/48.6 x 1.2 40.0
3131708956 33.56 76.1/51 76.1/72.9 x 1.6 51/48.6 x 1.6 79.0 TD 305-014
1.1.61
Reducers Hygienic, ISO 2037
1.1
Product code: 5064 Finish: OD: Polished
ID: Raw
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
1.4307 (304L) 1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612928250 28.12 9612928259 30.91 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 40.0
9612928251 40.69 9612928260 44.75 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 80.0
9612928252 26.32 9612928261 28.95 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 41.0
9612928253 41.23 9612928262 45.35 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 80.0
9612928254 28.60 9612928263 31.46 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 38.0
9612928255 51.54 9612928264 56.69 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 76.0
9612928256 41.58 9612928265 45.74 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 36.0
9612928257 65.79 9612928266 72.38 101.6/76.1 101.6/97.6 x 2.0 76.2/73.0 x 1.6 77.0
9612928258 82.53 9612928267 90.77 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 108.0
Concentric reducer
9612928274 25.50 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 97.0
9612928275 41.82 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 97.0
9612928276 55.32 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 115.0
9612928277 37.37 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 97.0
9612928278 66.18 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 120.0
9612928279 53.35 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 97.0
9612928280 68.46 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 115.0
9612928281 70.80 76.2/38.1 76.1/73.0 x 2.0 38.1/34.9 x 1.6 130.0
9612928282 83.81 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 120.0
9612928283 96.08 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 140.0
9612928284 109.51 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 150.0
Eccentric reducer
9612928285 30.82 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 100.0
9612928286 46.42 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 100.0
9612928287 39.20 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 120.0
9612928288 53.76 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 105.0
9612928289 50.40 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 140.0
9612928290 64.64 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 105.0
9612928291 58.25 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 135.0
9612928292 77.29 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 135.0
9612928293 72.81 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 170.0
9612929372 95.21 104/76.1 104/100 x 2.0 76.2/73 x 1.6 135.0
9612929373 80.40 104/63.5 104/100 x 2.0 63.5/60.3 x 1.6 170.0
NOTE: For pressure and surface, please see product leaflet.
Wall thickness is not according to ISO 2037.
1.1.62
Hygienic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Semi bright
ID: Semi bright
Bend 90° - (R = 1 x D)
191699 86.81 25 25/22.6 x 1.2 55.0 255.0 25.0
3131902671 89.41 38 38/35.6 x 1.2 70.0 270.0 38.0
3131902751 119.35 51 51/48.6 x 1.2 82.0 282.0 51.0
3131902831 165.60 63.5 63.5/60.3 x 1.6 105.0 305.0 64.0
3131902911 226.15 76.1 76.1/72.1 x 2.0 110.0 310.0 76.0
1.1.63
Bends Hygienic, ISO 2037
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
Bend 90° - (R = 3 x D)
9612928268 13.44 25.4 25.4/22.9 X 1.25 115.0 75.0
9612928269 16.23 31.8 31.8/29.3 X 1.25 136.0 93.0
9612928270 20.41 38.1 38.1/35.6 X 1.25 140.0 115.0 TD301-028
1.1.64
Hygienic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
1.1.65
Hose Liners Hygienic, ISO 2037
1.1
Product code: 5086, 5018 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t1 OD 2 E L R Hose liner, straight
Product code: 5086
191570 14.89 25 25/22.6 x 1.2 29.0 10.0 42.5
191572 22.15 38 38/35.6 x 1.2 42.0 10.0 71.0
191573 27.48 51 51/48.6 x 1.2 55.0 10.0 101.0
191574 34.11 63.5 63.5/60.3 x 1.6 67.0 10.0 116.0
191575 45.82 76.1 76.1/72.1 x 2.0 80.0 10.0 140.0
3131708021 114.07 101.6 101.6/97.6 x 2.0 105.6 10.0 163.0
1.1.66
Hygienic, ISO 2037 Tees
1.1
Product code: 5022 Finish: OD: Polished
ID: Polished
1.1.67
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
1.1.68
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding
Material PPL
Size Dimension (mm)
Item No EUR
1.4301 (304) mm A B C D Union
190655 39.62 25 51.0 38.0 25.2
190657 53.63 38 74.0 44.0 38.2
190658 52.55 51 84.0 46.0 51.2
190659 71.51 63.5 100.0 56.0 63.8
190660 114.47 76.1 114.0 66.0 76.3
Male part
190641 14.02 25 20.0 40 x 1/6 25.2
190643 21.74 38 23.0 60 x 1/6 38.2
190644 17.62 51 25.0 70 x 1/6 51.2
190645 25.59 63.5 30.0 85 x 1/6 63.8
190646 52.00 76.1 35.0 98 x 1/6 76.3
Liner
190627 11.20 25 35.5 17.0 25.2
190629 14.01 38 55.0 20.0 38.2
190630 14.55 51 65.0 20.0 51.2
190631 18.82 63.5 80.0 25.0 63.8
190632 27.60 76.1 93.0 30.0 76.3
Nut
190613 12.89 25 51.0 20.0 40 x 1/6 32.0
190615 15.92 38 74.0 25.0 60 x 1/6 48.0
190616 18.41 51 84.0 26.0 70 x 1/6 60.5
190617 25.08 63.5 100.0 30.0 85 x 1/6 74.0
190618 32.41 76.1 114.0 32.0 98 x 1/6 87.0
3131708841 81.98 101.6 154.0 45.0 132 x 1/6 117.0
1.1.69
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding/welding
Material PPL
Size Dimension (mm)
Item No EUR
1.4404 (316L) A B D Expanding Reducing liner
191669 28.48 38/25 55.0 17.0 25.2
191670 46.61 51/25 65.0 17.0 25.2
191675 51.97 51/38 65.0 20.0 38.2
191676 84.92 63.5/38 80.0 20.0 38.2
191678 89.61 63.5/51 80.0 20.0 51.2
191677 104.23 76.1/38 93.0 20.0 38.2
191679 111.95 76.1/51 93.0 20.0 51.2
191680 123.21 76.1/63.5 93.0 25.0 63.8
1.1.70
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
1.1.71
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: Machined
Thread: Round type
Blank
190084 9.74 25 35.5 3.0
190086 14.81 38 55.0 4.0
190087 17.80 51 65.0 4.0
190088 22.50 63.5 80.0 4.0
190089 27.35 76.1 93.0 5.0
3131703341 52.59 101.6 127.0 6.0
1.1.72
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
Product code: 5004, 5018
Material PPL
Size Dimension (mm)
Item No. EUR
1.4307
mm A B C D E Adapter, male to BSP male
(304L)
Product code: 5043
190502 24.61 25 40 x 1/6 30.0 1" 22.5 15.0
190506 41.19 38 60 x 1/6 42.0 1 1 /2 " 35.5 23.0
190508 56.05 51 70 x 1/6 47.0 2" 48.5 28.0
190510 224.01 63.5 85 x 1/6 55.0 2 1 /2 " 60.5 32.0
1.4404
mm OD 1/ID 1 x t1 A B OD 2 E Bend with hose and liner
(316L)
Product code: 5018
191603 57.01 25 25/22.6 x 1.2 62.0 55.0 29.0 10.0
191605 90.67 38 38/35.6 x 1.2 79.0 70.0 42.0 10.0
191606 75.71 51 51/48.6 x 1.2 91.0 82.0 55.0 10.0
191607 164.49 63.5 63.5/60.3 x 1.6 114.0 105.0 67.0 10.0
1.1.73
Seal rings for SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043
D
A
3131708861 4.92 3131708862 6.65 3131708863 68.37 101.6 114.0 5.5 101.0
9611994547 4.92 9611994546 7.99 9611994548 68.37 104 116.0 5.5 104
TD 309-033
B
PTFE Seal ring
3131705511 5.65 25 32.0 4.0 25.0
3131705513 10.76 38 48.0 4.0 38.0
3131705514 10.76 51 61.0 4.0 51.0
3131705515 14.15 63.5 73.5 4.0 63.5
3131705516 13.87 76.1 86.0 4.0 76.1
D
A
3131705517 20.86 101.6 114.0 4.0 101.6
TD 309-033
B
NBR Seal ring
190608 21.81 25 32.0 5.0 22.5
190609 6.30 32 40.0 5.0 29.5
71066 27.88 38 48.0 5.0 35.5
71068 28.00 51 61.0 5.0 48.5
190610 28.13 63.5 73.5 5.0 60.5
D
A
TD 309-033
B
PTFE Seal ring
190987 48.24 25 32.0 4.0 22.5
190989 15.68 38 48.0 4.0 35.5
190990 55.45 51 61.0 4.0 48.5
190991 55.45 63.5 73.5 4.0 60.5
190992 44.92 76.1 86.0 4.0 72.0
D
A
TD 309-033
1.1.74
Hygienic, ISO 2037 ISO Union Parts
1.1
Product code: 5041 Finish: Machined
Seals: Nitrile
Thread: Trapezoidal type
1.1.75
ISO Union Parts Hygienic, ISO 2037
1.1
Product code: 5041 Finish: Machined
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm A B D Blank
9611308290 17.38 25 33.8 10.5 29.0
9611308291 19.04 38 47.0 10.5 42.5
9611308292 20.16 51 60.5 10.5 56.0
D
9611308293 23.90 63.5 74.0 10.5 69.7
9611308294 30.81 76.1 87.5 10.5 82.3
9611308295 52.71 101.6 114.1 10.5 108.4
TD 317-018_1
* On request
1.1.76
Hygienic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Seals: Nitrile
Thread: Round type
1.1.77
DS Union Parts DS 720 tubes Hygienic, ISO 2037
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300203 15.95 25 20.0 44 x 1/6 25.0
9611300204 22.16 38 22.0 58 x 1/6 38.0
9611300205 22.44 51 24.0 72 x 1/6 51.0
9611300206 44.47 63.5 26.0 88 x 1/6 63.5
9611300207 67.20 76.1 28.0 100 x 1/6 76.0
Liner
9611300209 10.09 25 40.0 16.0 25.0
9611300210 12.32 38 54.0 18.0 38.0
9611300211 14.11 51 68.0 20.0 51.0
9611300212 22.41 63.5 84.0 22.0 63.5.
9611300213 28.00 76.1 96.0 24.0 76.0
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B End cap for chain
9611303520 88.57 25 57.0 20.0
9611303530 89.59 38 71.0 20.0
9611303540 108.04 51 86.0 22.0
9611303550 129.49 63.5 103.0 24.0
9611303560 155.22 76.1 115.0 25.0
1.1.78
Hygienic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
D
A
9611990558 5.31 9611992820 15.85 101.6 112.5 4.5 101.6
TD 309-033
B
PTFE FPM mm A B D Seal ring
9611991167 6.94 9611992833 61.13 25 32.0 4.5 25.0
9611991168 9.10 9611992835 61.13 38 47.0 4.5 38.0
9611991170 10.20 9611992836 61.13 51 59.0 4.5 51.0
9611991171 17.14 9611992837 61.13 63.5 74.5 4.5 63.5
9611991172 17.45 9611992838 61.13 76.1 88.0 4.5 76.1
D
A
TD 309-033
1.1.79
DIN Union Parts Hygienic, ISO 2037
1.1
Product code: 5044 Finish: Machined
Thread: Round type
1.1.80
Hygienic, ISO 2037 DIN Union Parts
1.1
Product code: 5044 Finish: Machined
Thread: Round type
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300977 17.92 25 29.0 52 x 1/6 25.2
9611300978 21.28 40 33.0 65 x 1/6 38.2
9611300979 22.41 50 35.0 78 x 1/6 51.2
9611300980 33.60 65 40.0 95 x 1/6 63.8
9611306330 65.14 75 40.0 104 x 1/6 76.3
9611300983 84.50 100 54.0 130 x 1/4 101.9
Liner
9611300984 8.96 25 44.0 22.0 25.2
9611300985 14.19 40 56.0 26.0 38.2
9611300986 21.12 50 68.0 28.0 51.2
9611300987 36.15 65 86.0 32.0 63.8
9611306390 38.37 75 95.0 32.0 76.3
9611300990 40.68 100 121.0 44.0 101.9
1.1.81
DIN Union Parts Hygienic, ISO 2037
1.1
Product code: 5044 Seals: Nitrile
Thread: Round type
1.1.82
Hygienic, ISO 2037 Clamp Union Parts
1.1
Product code: 5045 Finish: Machined
Clamp ferrule
9612990107 14.16 25 25/22.6 x 1.20 50.5 21.5
9612990108 14.64 38 38/35.6 x 1.20 50.5 21.5
9612990109 16.65 51 51/48.6 x 1.20 64.0 21.5
9612990110 20.28 63.5 63.5/60.3 x 1.60 77.5 21.5
9612990111 25.26 76.1 76.1/72.9 x 1.60 91.0 21.5
9612990112 49.88 101.6 101.6/97.6 x 2.0 119.0 21.5
1.1.83
Clamp Union Parts Hygienic, ISO 2037
1.1
Product code: 5045 Finish: Machined
** Not available
1.1.84
Hygienic, ISO 2037 Clamp Rings for Clamp Union Parts
1.1
Product code: 5049
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B A13MHM - Clamp ring
211053 28.03 25/38 54.0
211054 34.15 51 67.1
211055 39.54 63.5 81.0
211056 43.01 76.1 94.5
211057 52.20 101.6 122.2
1.1.85
Flange connections Hygienic, ISO 2037
1.1
Product code: 5058 Finish: Semi bright
Seals: EPDM
1.1.86
Hygienic, ISO 2037 Flange connections
1.1
Product code: 5058
1.1.87
This page is intentionally left blank
1.2 Hygienic, EN 10357-A (DIN 11850)
The installation material in this section is manufactured to meet EN 10357-A (DIN 11850)
tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.90
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.93
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.96
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.100
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.103
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.111
Seal rings for DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.112
Other Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.114
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.115
Clamp Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.116
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.117
Union Parts DIN 11853 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.119
Tubes Hygienic, EN 10357-A (DIN 11850)
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
1.2.90
Hygienic, EN 10357-A (DIN 11850) Tubes
Tubes of manufacturing lengths of approx 6 meters
Product code: 5108 1.2
1.2.91
Tubes Hygienic, EN 10357-A (DIN 11850)
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
1.2.92
Hygienic, EN 10357-A (DIN 11850) Reducers
Product code: 5068 Finish: OD: Semi bright
ID: Raw 1.2
1.2.93
Reducers Hygienic, EN 10357-A (DIN 11850)
Product code: 5068 Finish: OD: Mat
1.2 ID: Mat
1.2.94
Hygienic, EN 10357-A (DIN 11850) Reducers
Product code: 5068 Finish: See below
1.2
1.2.95
Bends Hygienic, EN 10357-A (DIN 11850)
Product code: 5007 Finish: OD: Polished
1.2 ID: Raw
1.2.96
Hygienic, EN 10357-A (DIN 11850) Bends
Product code: 5007 Finish: OD: Mat
ID: Mat 1.2
1.2.97
Bends Hygienic, EN 10357-A (DIN 11850)
Product code: 5007 Finish: See below
1.2
1.2.98
Hygienic, EN 10357-A (DIN 11850) Bends
Product code: 5007 Finish: See below
1.2
1.2.99
Tees Hygienic, EN 10357-A (DIN 11850)
Product code: 5026 Finish: OD/ID: Polished
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928701 14.66 9612928711 19.05 15 19/16 x 1.5 35.0 11.0
9612928702 15.78 9612928712 20.52 20 23/20 x 1.5 40.0 13.0
9612928703 16.91 9612928713 21.99 25 29/26 x 1.5 50.0 16.5
9612928705 20.29 9612928715 26.38 40 41/38 x 1.5 60.0 22.5
9612928706 22.55 9612928716 29.32 50 53/50 x 1.5 70.0 29.5
9611304580 27.62 9611304582 35.92 65 70/66 x 2.0 80.0 40.0
9611304600 41.72 9611304602 54.23 80 85/81 x 2.0 90.0 45.5
9611304620 66.52 9611304622 86.48 100 104/100 x 2.0 100.0 58.5
9611304640 212.53 9611304642 276.30 125 129/125 x 2.0 187.5 71.5
9612150053 387.30 9612150040 503.49 150 154/150 x 2.0 225.0 87.0
Tee, short, form TK, Non
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2
standard
9612150002 14.66 9612150030 19.05 15 18/15 x 1.5 35.0 10.0
9612150003 15.78 9612150031 20.52 20 22/19 x 1.5 40.0 12.0
9612150004 16.91 9612150032 21.99 25 28/25 x 1.5 50.0 15.5
9612150006 20.29 9612150034 26.38 40 40/37 x 1.5 60.0 21.5
9612150007 22.55 9612150035 29.32 50 52/49 x 1.5 70.0 29.5
1.2.100
Hygienic, EN 10357-A (DIN 11850) Tees
Product code: 5026 Finish: OD/ID: Mat
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928721 11.99 9612928731 15.59 15 19/16 x 1.5 35.0 11.0
9612928722 12.92 9612928732 16.79 20 23/20 x 1.5 40.0 13.0
9612928723 13.84 9612928733 17.99 25 29/26 x 1.5 50.0 16.5
9612928725 16.60 9612928735 21.59 40 41/38 x 1.5 60.0 22.5
9612928726 18.45 9612928736 23.98 50 53/50 x 1.5 70.0 29.5
9611304581 22.60 9611304583 29.39 65 70/66 x 2.0 80.0 40.0
9611304601 34.13 9611304603 44.37 80 85/81 x 2.0 90.0 45.5
9611304621 54.43 9611304623 70.76 100 104/100 x 2.0 100.0 58.5
9611304641 173.89 9611304643 226.06 125 129/125 x 2.0 187.5 71.5
9612150054 316.88 9612150052 411.95 150 154/150 x 2.0 225.0 87.0
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2 Tee, short, non standard
9612150009 13.33 9612150042 17.32 15 18/15 x 1.5 35.0 10.0
9612150010 14.35 9612150043 18.65 20 22/19 x 1.5 40.0 12.0
9612150011 15.37 9612150044 19.99 25 28/25 x 1.5 50.0 15.5
9612150013 18.45 9612150046 23.98 40 40/37 x 1.5 60.0 21.5
9612150014 20.50 9612150047 26.65 50 52/49 x 1.5 70.0 29.5
1.2.101
Tees Hygienic, EN 10357-A (DIN 11850)
* Please note that reduced tees are not within the DIN standard Finish: See below
1.2 Product code: 5026
1.2.102
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Machined
Seals: Nitrile 1.2
Thread: Round type
1.2.103
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Mat
1.2 Seals: Nitrile
Thread: Round type
1.2.104
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.105
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Mat
1.2 Thread: Round type
1.2.106
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Mat
Thread: Round type 1.2
* On request
NOTE: Seal rings - please see later this chapter.
NOTE: For pressure and surface, please see product leaflet.
1.2.107
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: See below
1.2 Seals: Nitrile
Thread: Round type
Connections: Expanding ends
Liner
3131800151 7.83 9611306672 12.32 25 44.0 22.0 28.2
3131800153 9.52 9611306692 22.11 40 56.0 26.0 40.2
3131800154 10.65 9611306702 22.41 50 68.0 28.0 52.2
3131800155 15.72 9611306712 39.65 65 86.0 32.0 70.3
3131800156 21.72 9611306722 32.58 80 100.0 37.0 85.3
3131800158 30.33 9611306732 90.33 100 121.0 44.0 104.3
1.2.108
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.109
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Semi bright
1.2 Thread: Round type
1.2.110
Hygienic, EN 10357-A (DIN 11850) Connection
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.111
Seal rings for DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044
1.2
1.2.112
Hygienic, EN 10357-A (DIN 11850) Seal rings for DIN Union Parts
Product code: 5044
1.2
TD310-068
9611991845 3.12 9611991858 5.58 100 8.0
B
Seal ring
9611900253 1.46 10 20 5.0
9611900254 1.75 15 26 5.0
9611900255 1.79 20 33 5.0
9611900256 1.87 25 40 6.0
9611900258 2.14 40 52 6.0
B
A
9611900259 2.30 50 64 6.0
9611900260 2.45 65 81 6.0
9611900261 2.61 80 88 6.0
9611900262 3.47 90 95 6.0
12050001
1.2.113
Other Fittings Hygienic, EN 10357-A (DIN 11850)
Sockets and male parts
1.2 Product code: 5044
1.2.114
Hygienic, EN 10357-A (DIN 11850) Clamp Union Parts
Product code: 5045
1.2
* On request
NOTE: For pressure and surface, please see product leaflet.
1.2.115
Clamp Rings Hygienic, EN 10357-A (DIN 11850)
Product code: 5049
1.2
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C A13MHM Clamp ring
211053 28.03 25-40 54.0
211054 34.15 50 67.1
211056 43.01 65 94.5
211057 52.20 100 122.2
Clamp ring
9611993113 32.38 10-15-20 37
9611993114 57.01 80 109
9611993203 328.65 125 159.0
9611993204 401.29 150 187.0
1.2.116
Hygienic, EN 10357-A (DIN 11850) Flange connections
Product code: 5044 Finish: Semi bright
Seals: EPDM 1.2
NOTE: Seal rings and screws - please see later this chapter.
1.2.117
Flange connections Hygienic, EN 10357-A (DIN 11850)
Product code: 5044
1.2
1.2.118
Hygienic, EN 10357-A (DIN 11850) Union Parts DIN 11853
According to DIN 11853 Thread: Round type
Form A with O-ring 1.2
Product code: 5044, 5054
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C D Nut acc. to DIN 11851
Product code: 5044
3131800141 12.81 25 63.0 21.0 52 x 1/6 36.0
3131800143 15.27 40 78.0 21.0 65 x 1/6 49.0
3131800144 16.91 50 92.0 22.0 78 x 1/6 62.0
3131800145 25.52 65 112.0 25.0 95 x 1/6 80.0
3131800146 34.13 80 127.0 29.0 110 x 1/4 94.0
3131800148 51.97 100 148.0 31.0 130 x 1/4 115.0
1.4404 (316L)
mm OD/ID x t B C Male part acc. to DIN 11853
H3
Product code: 5057
9612928834 21.10 25 29/26 x 1.5 26.0 52 x 1/6
9612928836 26.87 40 41/38 x 1.5 31.0 65 x 1/6
9612928837 30.70 50 53/50 x 1.5 31.0 78 x 1/6
9612928838 41.83 65 70/66 x 2.0 36.0 95 x 1/6
9612928839 55.65 80 85/81 x 2.0 42.0 110 x 1/4
9612928840 86.35 100 104/100 x 2.0 50.0 130 x 1/4
1.4404 (316L)
mm OD/ID x t A B Liner acc. to DIN 11853
H3
9612928844 17.11 25 29/26 x 1.5 42.9 22.0
9612928846 20.80 40 41/38 x 1.5 54.9 26.0
9612928847 23.26 50 53/50 x 1.5 66.9 30.0
9612928848 34.34 65 70/66 x 2.0 84.9 34.0
9612928849 47.44 80 85/81 x 2.0 98.9 38.0
9612928850 66.24 100 104/100 x 2.0 118.9 46.0
1.2.119
This page is intentionally left blank
1.3 Hygienic, BS 4825, Part 1
The installation material in this section is manufactured to meet BS 4825, Part 1 tube
dimensions.
Price lists
Tubes BS 4825, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.122
Reducers, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.123
Bends, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.124
Tees, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.125
IDF Union parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.127
RJT Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.129
SMS Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.131
Clamp Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.132
Tubes BS 4825, Part 1 Hygienic, BS 4825, Part 1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5104
1.3
1.3.122
Hygienic, BS 4825, Part 1 Reducers, Part 1
Product code: 5062 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612927601 23.18 25.4 x 12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 21
9612927602 14.48 25.4 x 19.0 25.4/22.2 x 1.6 19.0/15.8 x 1.6 22
9612927603 8.21 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 30
9612927604 16.64 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 55
9612927605 12.40 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 40
9612927606 37.72 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 80
9612927607 19.42 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927608 12.78 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 40
9612927609 53.06 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 108
9612927610 31.69 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 82
9612927611 18.30 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 52
9612927612 16.09 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 40
9612927613 85.45 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 160
9612927614 118.43 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 136
9612927615 40.28 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 103
9612927616 44.99 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 79
9612927617 20.05 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 54
Eccentric reducer
9612927618 27.36 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 34
9612927619 34.52 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 54
9612927620 19.61 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 34
9612927621 61.40 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 76
9612927622 40.12 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927623 19.29 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 42
9612927624 62.26 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 101
9612927625 50.04 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 80
9612927626 36.13 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 67
9612927627 27.91 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 34
9612927628 109.48 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 149
9612927629 74.12 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 115
9612927630 76.32 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 91
9612927631 76.69 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 69
9612927632 47.57 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 78
NOTE: For pressure and surface, please see product leaflet.
1.3.123
Bends, Part 1 Hygienic, BS 4825, Part 1
Product code: 5002 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
Bend 45°, Finish: OD/ID:
1.4404 (316L) mm OD/ID x t L1 L2
Polished
9612636607 9.55 25 25.4/22.2 x 1.6 108.1 62.7
9612636608 13.44 38 38.1/34.9 x 1.6 127.2 79.6
9612636609 18.06 51 50.8/47.6 x 1.6 146.3 96.5
9612636610 26.88 63.5 63.5/60.3 x 1.6 165.8 113.6
9612636611 38.65 76.1 76.2/73 x 1.6 185.0 130.5
9612636612 72.81 101.6 101.6/97.6 x 2.0 223.1 164.3
1.3.124
Hygienic, BS 4825, Part 1 Tees, Part 1
Product code: 5021 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t L Tee. OD/ID: Polished
9612636707 11.74 25 25.4/22.2 x 1.6 44.0
9612636708 16.67 38 38.1/34.9 x 1.6 64.0
9612636709 22.24 51 50.8/47.6 x 1.6 89.0
9612636710 31.11 63.5 63.5/60.3 x 1.6 114.0
9612636711 61.88 76.1 76.2/73.0 x 1.6 134.0
9612636712 113.87 101.6 101.6/97.6 x 2.0 195.0
1.3.125
Tees, Part 1 Hygienic, BS 4825, Part 1
Product code: 5021 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4401 (316) mm OD 1 /ID 1 x t1 OD 2 /ID 2 x t 2 L1 L2 Reducing tee
9612927690 63.15 25.4/12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 44.0 27.0
9612927691 64.62 38.1/12.7 38.1/34.9 x 1.6 12.7/9.5 x 1.6 75.0 40.6
9612927692 32.23 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 75.0 40.6
9612927693 67.56 50.8/12.7 50.8/47.6 x 1.6 12.7/9.5 x 1.6 89.0 54.3
9612927694 60.88 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 89.0 54.3
9612927695 69.63 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 89.0 54.3
9612927696 80.78 63.5/12.7 63.5/60.3 x 1.6 12.7/9.5 x 1.6 95.0 67.0
9612927697 57.28 63.5/25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 95.0 67.0
9612927698 57.28 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 95.0 67.0
9612927699 72.76 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 95.0 67.0
9612927701 83.72 76.1/12.7 76.1/73.0 x 1.6 12.7/9.5 x 1.6 95.0 81.2
9612927702 108.13 76.1/25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 95.0 81.2
9612927703 60.95 76.1/38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 95.0 81.2
9612927704 60.95 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 95.0 81.2
9612927705 121.56 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 95.0 81.2
9612927706 105.74 101.6/12.7 101.6/97.6 x 2.0 12.7/9.5 x 1.6 127.0 107.0
9612927707 174.12 101.6/25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 127.0 107.0
9612927708 85.18 101.6/38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 127.0 107.0
9612927709 85.18 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 127.0 107.0
9612927710 85.18 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 127.0 107.0
9612927711 85.18 101.6/76.1 101.6/97.6 x 2.0 76.1/73.0 x 1.6 127.0 107.0
9612927712 168.16 152.4/50.8 152.4/148.4 x 2.0 50.8/47.6 x 1.6 154.0 156.0
9612927713 497.15 152.4/63.5 152.4/148.4 x 2.0 63.5/60.3 x 1.6 154.0 156.0
9612927714 248.63 152.4/76.1 152.4/148.4 x 2.0 76.1/73.0 x 1.6 154.0 156.0
9612927715 237.86 152.4/101.6 152.4/148.4 x 2.0 101.6/97.6 x 2.0 154.0 156.0
1.3.126
Hygienic, BS 4825, Part 1 IDF Union parts, Part 1
Product code: 5041 Finish: Machined
Thread: Trapezoidal type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm OD/ID x t A B C D Nut (hexagon)
9611300053 15.31 25 46.0 30.0 38.3 x 1/8 30.5
9611300054 21.87 38 61.0 30.0 51.8 x 1/8 43.5
9611300055 21.45 51 76.0 30.0 65.3 x 1/8 57.0
9611300056 45.36 63.5 91.0 30.0 78.8 x 1/8 70.0
9611300057 65.64 76.1 106.5 30.0 92.3 x 1/8 83.0
9611303970 97.24 101.6 133.4 35.0 126.8 x 1/6 112.0
Liner
9611309520 9.72 25 25.8/22.2 x 1.8 33.8 21.5
9611309521 11.20 38 38.5/34.9 x 1.8 47.0 21.5
9611309522 13.44 51 51.2/47.6 x 1.8 60.5 21.5
9611309523 22.62 63.5 63.9/60.3 x 1.8 74.0 21.5
9611309524 28.05 76.1 76.6/73.0 x 1.8 87.5 21.5
9611303835 36.27 101.6 102.1/97.3 x 2.4 120.7 30.0
1.3.127
IDF Union parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5041
1.3
**Not available
1.3.128
Hygienic, BS 4825, Part 1 RJT Union Parts, Part 1
Product code: 5047 Finish: Machined
Thread: Triangular type
1.3
1.3.129
RJT Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5047 Finish: Machined
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Blank
9611330629 6.88 25 41.3 8.7
9611330630 8.11 38 54.0 8.7
9611330631 8.96 51 66.7 8.7
9611330632 13.97 63.5 79.4 8.7
9611330633 13.80 76.1 92.1 8.7
9611330634 21.48 101.6 117.8 8.7
1.3.130
Hygienic, BS 4825, Part 1 SMS Union Parts, Part 1
Product code: 5043 Finish: Machined
Thread: Round type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Male part
9612512905 15.60 25.4 25.4/22.2 x 1.60 40 x 1/6 15.0
9612512906 21.97 38.0 38.0/34.8 x 1.60 60 x 1/6 20.0
9612512907 21.06 51.0 51.0/47.8 x 1.60 70 x 1/6 20.0
9612512908 34.82 76.1 76.1/72.1 x 2.0 98 x 1/6 24.0
Liner, long.
9612513305 15.60 25.4 25.4/22.2 x 1.60 35.5 17.0
9612513306 19.22 38.0 38.0/34.8 x 1.60 55.0 20.0
9612513307 21.28 51.0 51.0/47.8 x 1.60 65.0 20.0
9612513308 33.07 76.1 76.1/72.1 x 2.0 93.0 30.0
NOTE: For nuts and seal rings, please see under SMS fittings.
NOTE: For pressure and surface, please see product leaflet.
1.3.131
Clamp Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5045 Finish: Machined
1.3
Blank
9611340590 13.61 9611340600 15.11 25 50.4 6.4
9611340590 13.61 9611340600 15.11 38 50.4 6.4
9611340591 17.31 9611340601 19.24 51 63.9 6.4
9611340592 19.83 9611340602 22.05 63.5 77.4 6.4
9611340593 26.42 9611340603 29.36 76.1 90.9 6.4
210506 55.94 9611340604 47.46 101.6 118.9 6.4
261220 310.27 260237 387.86 154 166.8 11.1
1.3.132
Hygienic, BS 4825, Part 1 Clamp Union Parts, Part 1
Product code: 5049
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
13MHHM Clamp ring
1.4301 (304) mm A B
(Finger nut)
212195 38.39 25/38 54.0
212196 43.39 51 67.5
212197 52.99 63.5 81.0
212198 57.59 76.1 94.5
212199 69.87 101.6 122.6
210129 180.97 152.4 169.9
1.3.133
Clamp Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5045
1.3
B
Seal ring,
PTFE mm A B D
(Modified ISO 2852, type A)
9611991403 16.60 25 52.7 5.1 22.6
9611991404 18.04 38 52.7 5.1 35.6
9611991405 19.79 51 66.2 5.1 48.6
9611991406 20.85 63.5 79.7 5.1 60.3
9611991407 33.15 76.1 93.2 5.1 72.9
9611991408 33.52 101.6 121.2 5.1 97.6
1.3.134
1.4 Tri-Clover® Hygienic Installation Material
The Tri-Clover® Hygienic installation material in this section is with dimensions according
to ASME BPE.
Price lists
Tri-Clover® Hygienic Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.136
Tri-Clover® Hygienic Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.137
Tri-Clover® Hygienic Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.141
Tri-Clover® Hygienic Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.142
Tri-Clover® Hygienic Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.143
Tri-Clover® Hygienic Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.144
Tri-Clover® Hygienic Clamp Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.145
Tri-Clover® Hygienic Clamp Ferrules and End Caps . . . . . . . . . . . . . . . . . . 1.4.146
Tri-Clover® Hygienic Thermometer Caps . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.147
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.148
Tri-Clover® Hygienic Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.150
Tri-Clover® Hygienic Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.153
Tri-Clover® Hygienic Tubes Tri-Clover® Hygienic Installation Material
1.4
1.4.136
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Bends
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
L2S
240403 35.91 245904 34.30 1 25.4 2.06 52.4
241403 34.09 240015 36.24 1 1 /2 38.1 2.94 74.6
242403 38.71 240034 47.86 2 50.8 4.06 103.2
243403 55.30 245966 71.79 2 1 /2 63.5 5.19 131.8
244403 81.10 240012 110.03 3 76.2 6.31 160.3
245403 118.05 241735 215.62 4 101.6 8.31 211.11
2WCL
060487 22.76 060589 50.37 1 25.4 1.50 38.1
060084 21.18 060590 45.69 1 1 /2 38.1 2.25 57.2
060033 28.24 060421 55.13 2 50.8 3.00 76.2
060185 46.12 060025 83.99 2 1 /2 63.5 3.75 95.3
060488 57.42 060281 98.74 3 76.2 4.50 114.3
060275 120.02 060591 199.68 4 101.6 6.00 152.4
060293 503.58 060268 594.59 6 152.4 9.00 228.6
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.137
Tri-Clover® Hygienic Bends Tri-Clover® Hygienic Installation Material
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
2WK
060728 40.83 1 25.4 0.63 15.9
060729 40.83 11/2 38.1 0.94 23.8
060730 48.05 2 50.8 1.25 31.8
060731 55.13 21/2 63.5 1.56 39.7
060283 64.33 3 76.2 1.88 47.6
060732 114.26 4 101.6 2.50 63.5
9634050000 560.02 6 152.4 3.75 95.3
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.138
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Bends
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.139
Tri-Clover® Hygienic Bends Tri-Clover® Hygienic Installation Material
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.140
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Tees
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
304L L7WWW
9613466607 29.29 9613466619 48.78 1 25.4 1.13 28.6
9613466608 45.45 9613466620 48.33 1 1 /2 38.1 1.66 42.1
9613466609 47.10 9613466621 55.22 2 50.8 2.06 52.4
9613466610 58.60 9613466622 66.57 2 1 /2 63.5 2.34 59.5
9613466611 81.28 9613466623 97.55 3 76.2 2.59 65.9
9613466612 109.85 9613466624 159.13 4 101.6 3.44 87.3
304 B7WWM
9634002715 59.94 9634002736 29.53 1 25.4 2.13 54.0 2.63 66.7
9634002716 63.02 9634002737 89.61 1 1 /2 38.1 2.38 60.3 2.88 73.0
9634002717 148.80 9634002738 98.56 2 50.8 2.88 73.0 3.38 85.7
9634002718 76.08 9634002739 87.30 2 1 /2 63.5 3.13 79.4 3.63 92.1
9634002719 182.57 9634002740 109.00 3 76.2 3.38 85.7 3.88 98.4
9634002720 253.25 9634002741 158.63 4 101.6 4.13 104.8 4.75 120.7
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.141
Tri-Clover® Hygienic Reducing Tees Tri-Clover® Hygienic Installation Material
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
B
9634003842 129.53 9634003890 555.44 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003843 491.03 9634003891 616.15 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003844 347.08 9634003892 416.95 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
TD 321-021
9634003845 466.89 9634003893 577.66 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1 A
9634003846 551.15 9634003894 287.46 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003847 163.90 9634003895 214.13 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.142
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Crosses
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
1.4.143
Tri-Clover® Hygienic Reducers Tri-Clover® Hygienic Installation Material
Product code: 5069, 5070 Finish: OD/ID Ra 0.8
1.4
1.4.144
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Clamp Ferrule
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
B
245596 55.68 246200 100.64 4 101.6 1.13 28.6 4.69 119.1
TD 321-027
14WMPS
** 610205 15.77 1/ 12.7 0.50 12.7 0.98 24.9
2
** 610238 15.77 3/ 19.0 0.50 12.7 0.98 24.9
4
TD 321-149
610854 6.73 610365 12.70 1 25.4 0.50 12.7 1.98 50.4
610855 8.46 610367 13.01 11/2 38.1 0.50 12.7 1.98 50.4
610856 9.39 610368 13.26 2 50.8 0.50 12.7 2.52 63.9
610857 13.44 610369 20.36 21/2 63.5 0.50 12.7 3.05 77.4 B
610858 18.62 610370 24.58 3 76.2 0.50 12.7 3.58 90.9
610859 30.16 610373 39.14 4 101.6 0.63 15.9 4.69 119.1
660016 268.82 9634049938 313.61 6 152.4 1.50 38.1 6.58 167.1
14WLMP/14WLMO
210908 30.73 210348 47.05 1 25.4 3.00 76.2 1.98 50.4
210491 28.67 210374 47.05 11/2 38.1 3.00 76.2 1.98 50.4
212101 38.01 210375 62.30 2 50.8 3.00 76.2 2.52 63.9
212108 52.41 210376 89.29 21/2 63.5 3.00 76.2 3.05 77.4
211209 68.99 210377 118.72 3 76.2 4.00 101.6 3.58 90.9 B
210492 106.54 210378 180.99 4 101.6 4.00 101.6 4.69 119.1
261218 585.90 260235 673.19 6 152.4 6.00 152.4 6.58 167.1
TD 321-029
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.145
Tri-Clover® Hygienic Clamp Ferrules and End Caps Tri-Clover® Hygienic Installation Material
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
14MPW
210519 26.88 210525 44.80 1 25.4 1.63 41.3 0.88 22.2 1.16 29.4
210465 18.34 210526 31.74 1 1 /2 38.1 1.63 41.3 1.38 34.9 1.67 42.5
210466 23.06 210527 41.44 2 50.8 1.75 44.5 1.88 47.6 2.19 55.6
210467 42.56 210528 74.04 2 1 /2 63.5 1.75 44.5 2.38 60.3 2.70 68.7
210468 45.93 210529 78.40 3 76.2 1.81 46.0 2.88 73.0 3.22 81.8
210469 100.80 210530 162.40 4 101.6 2.13 54.0 3.83 97.2 4.25 108.0
16AMP
** 210518 9.04 3/ 19.0 0.19 4.80 0.98 24.9
4
210501 7.62 210854 9.95 1 1 /2 38.1 0.25 6.40 1.98 50.4
210502 10.25 210855 14.16 2 50.8 0.25 6.40 2.52 63.9
210503 13.98 210856 19.98 2 1 /2 63.5 0.25 6.40 3.05 77.4
210504 23.06 210857 30.82 3 76.2 0.25 6.40 3.58 90.0
210506 55.94 210858 81.04 4 101.6 0.25 6.40 4.69 119.1
261220 310.27 260237 387.86 6 152.4 0.44 6.58 6.58 167.1
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.146
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Thermometer Caps
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
B
TD 321-028
B
TD 321-028
* On request.
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.147
Clamp Rings for Clamp Union Parts Tri-Clover® Hygienic Installation Material
Product code: 5049
1.4
TD 321-154
1.4.148
Tri-Clover® Hygienic Installation Material Clamp Rings for Clamp Union Parts
Product code: 5049
1.4
1.4.149
Tri-Clover® Hygienic Gaskets Tri-Clover® Hygienic Installation Material
Product code: 5046
1.4
** Not available
Material Descriptions
1.4.150
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Gaskets
Product code: 5046
1.4
A40MP/A40MO.
A40MP-GR
PTFE Envelope Gasket with SFY
290072 4.70 1
290073 5.40 1 1 /2
290074 6.53 2
290075 7.38 2 1 /2
290076 7.63 3
290077 15.24 4
290085 48.63 6
1.4.151
Tri-Clover® Hygienic Gaskets Tri-Clover® Hygienic Installation Material
Product code: 5046
1.4
Material Descriptions
1.4.152
Tri-Clover® Hygienic Installation Material Tri-Clover® Hygienic Adapters
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
211354 122.58 214198 201.24 2 x 11/2 50.8 x 38.1 0.75 19.1 2.47 62.7
211301 108.98 213624 201.24 2 x 2 50.8 x 50.8 0.75 19.1 2.66 67.5 A
211369 178.70 214009 201.24 2 1 /2 x 2 63.5 x 50.8 1.14 29.0 3.13 79.4
211302 178.70 213918 201.24 2 1 /2 x 2 1 /2 63.5 x 63.5 1.38 34.9 3.28 83.3
211303 224.33 213597 201.24 3 x 3 76.2 x 76.2 1.20 30.6 3.50 88.9
211304 344.33 213596 201.24 4 x 4 101.6 x 101.6 1.30 32.9 3.81 96.8
NOTE: For pressure and surface, please see product leaflet.
1.4.153
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1.5 Tri-Clover ® UltraPure, ASME BPE
The installation material in this section is manufactured to meet Tri-Clover ® UltraPure,
ASME BPE tube dimensions.
Price lists
Tri-Clover® UltraPure Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.156
Tri-Clover® UltraPure Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.157
Tri-Clover® UltraPure Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.160
Tri-Clover® UltraPure Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.162
Tri-Clover® UltraPure Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.167
Tri-Clover® UltraPure Instrument Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.170
Tri-Clover® UltraPure Crosses/ Reducing Crosses . . . . . . . . . . . . . . . . . . . . 1.5.171
Tri-Clover® UltraPure Reducer ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.172
Tri-Clover® UltraPure Ferrules and End Caps . . . . . . . . . . . . . . . . . . . . . . . . 1.5.175
Tri-Clover® UltraPure Clamp Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.176
Tri-Clover® UltraPure Seal rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.178
Tri-Clover® UltraPure Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.180
Tri-Clover® UltraPure Adaptors Use-Point Fittings . . . . . . . . . . . . . . . . . . . . 1.5.182
Tri-Clover ® UltraPure Tubes Tri-Clover ® UltraPure, ASME BPE
Product code: 5116 Material: 316L
According to DT-4-1
A
S
M
E
BPE-106
1.5.156
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Bends
Product code: 5016, 5017 Material: 316L
According to DT-7, DT-12, DT-16
A
S
M
E
BPE-106
1.5.157
Tri-Clover ® UltraPure Bends Tri-Clover ® UltraPure, ASME BPE
Product code: 5016, 5017 Material: 316L
According to DT-8, DT-13, DT-17
A
S
M
E
BPE-106
1.5.158
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Bends
Product code: 5016, 5017 Material: 1.4404 (316L)
Dimensions
1.5
Item number Item number
PPL EUR PPL EUR Size A (H) B (L)
PL (SF1) PM (SF4)
in mm in mm
B2CMP - 88
9634080392 215.40 9634080393 252.24 1/2 1.657 42.1 1.602 40.7 88°
9634080394 259.85 9634080395 252.24 3/4 1.654 42.0 1.598 40.6
9634080396 112.00 9634080397 223.90 1 2.035 51.7 1.965 49.9
9634080398 201.61 9634080399 313.75 1 1/2 2.791 70.9 2.697 68.5 1601-0000
A
9634080404 504.02 9634080405 604.24 3 5.067 128.7 4.894 124.3
9634080406 972.14 9634080407 1062.83 4 6.717 170.6 6.484 164.7
B
B2CMP - 92
9634080408 215.40 9634080409 252.24 1/2 1.583 40.2 1.642 41.7 92°
9634080410 215.40 9634080411 252.24 3/4 1.583 40.2 1.638 41.6
9634080412 189.90 9634080413 223.90 1 1.949 49.5 2.016 51.2
9634080414 189.90 9634080415 229.57 1 1/2 2.681 68.1 2.776 70.5 1601-0001
A
9634080420 473.32 9634080421 541.34 3 4.878 123.9 5.051 128.3
9634080422 972.14 9634080423 1062.83 4 6.465 164.2 6.693 170.0
B
B2S - 88
9634080424 172.18 9634080425 189.90 1/2 3.079 78.2 2.976 75.6 88°
9634080426 176.00 9634080427 218.10 3/4 3.079 78.2 2.972 75.5
9634080428 179.20 9634080429 224.01 1 3.071 78.0 2.965 75.3 1601-0002
A
9634080434 280.02 9634080435 347.22 2 1/2 5.602 142.3 5.409 137.4
9634080436 392.02 9634080437 459.22 3 6.362 161.6 6.146 156.1
9634080438 638.42 9634080439 705.63 4 8.138 206.7 7.858 199.6
B
B2S - 92
9634080440 158.72 9634080441 189.90 1/2 2.913 74.0 3.016 76.6 92°
9634080442 158.72 9634080443 189.90 3/4 2.874 73.0 3.012 76.5
9634080444 168.01 9634080445 172.90 1 2.913 74.0 3.016 76.6 1601-0003
A
S
M
E
BPE-106
1.5.159
Tri-Clover ® UltraPure Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
* on request
NOTE: For pressure and surface, please see product leaflet.
OD/ID and t (wall thickness) please see page 1.5.156
A
S
M
E
BPE-106
1.5.160
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Tees
Product code: 5036, 5037 Material: 316L
According to DT-15, DT-27, DT-27
A
S
M
E
BPE-106
1.5.161
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5036 Material: 316L
According to DT-10
A
S
M
E
BPE-106
1.5.162
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Reducing Tees
Product code: 5036 Material: 316L
B
9634039955 210.22 9634039976 122.23 2 1 /2 x 1 63.5 x 25.4 3.13 79.4 3.38 85.7
9634039956 210.22 9634039977 235.07 21/2 x 11/2 63.5 x 38.1 3.13 79.4 3.38 85.7
9634039957 210.22 9634039978 122.23 2 1 /2 x 2 63.5 x 50.8 3.13 79.4 3.38 85.7
9634039960 154.19 9634039981 173.94 3 x 1 76.2 x 25.4 3.38 85.7 3.63 92.1
A
9634039961 456.75 9634039982 173.94 3 x 1 1 /2 76.2 x 38.1 3.38 85.7 3.63 92.1
9634039962 496.45 9634039983 351.23 3 x 2 76.2 x 50.8 3.38 85.7 3.63 92.1
9634039963 296.54 9634039984 173.94 3 x 2 1 /2 76.2 x 63.5 3.38 85.7 3.63 92.1
9634040019 443.07 9634040027 561.85 4 x 1 101.6 x 25.4 4.13 104.8 4.13 104.8
9634040020 421.96 9634040028 554.29 4 x 11/2 101.6 x 38.1 4.13 104.8 4.13 104.8
9634040021 443.07 9634040029 250.94 4 x 2 101.6 x 50.8 4.13 104.8 4.38 111.1
9634040022 219.41 9634040030 561.85 4 x 21/2 101.6 x 63.5 4.13 104.8 4.38 111.1
9634040023 250.94 9634040031 608.32 4 x 3 101.6 x 76.2 4.13 104.8 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
OD/ID and t (wall thickness) please see page 1.5.156
A
S
M
E
BPE-106
1.5.163
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-19
B
9634003656 239.33 9634003677 144.88 2 1 /2 x 1 1 /2 63.5 x 38.1 3.63 92.1 3.38 85.7
9634003657 239.33 9634003678 144.87 2 1 /2 x 2 63.5 x 50.8 3.63 92.1 3.38 85.7
9634003658 318.56 9634003679 334.41 3 x 1 /2 76.2 x 12.7 3.88 98.4 3.63 92.1
TD 321-021
9634003659 318.56 9634003680 856.92 3 x 3 /4 76.2 x 19.0 3.88 98.4 3.63 92.1 A
9634003660 271.84 9634003681 287.27 3 x 1 76.2 x 25.4 3.88 98.4 3.63 92.1
9634003661 253.78 9634003682 518.57 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 3.63 92.1
9634003662 488.05 9634003683 269.65 3 x 2 76.2 x 50.8 3.88 98.4 3.88 98.4
9634003663 253.78 9634003684 269.65 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003717 402.69 9634003725 1081.22 4 x 1 /2 101.6 x 12.7 4.75 120.7 4.13 104.8
9634003718 1031.62 9634003726 1081.22 4 x 3 /4 101.6 x 19.0 4.75 120.7 4.13 104.8
9634003719 394.33 9634003727 1059.17 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003720 758.27 9634003728 1059.17 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
9634003721 758.32 9634003729 413.71 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1
9634003722 363.51 9634003730 976.54 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003723 363.51 9634003731 381.12 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
A
S
M
E
BPE-106
1.5.164
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Reducing Tees
Product code: 5036 Material: 316L
According to DT-14
A
S
M
E
BPE-106
1.5.165
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-20
B
9634003960 160.63 9634003981 552.42 3 x 1 76.2 x 25.4 3.88 98.4 2.13 54.0
9634003961 596.50 9634003982 633.78 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 2.13 54.0
9634003962 663.93 9634003983 329.56 3 x 2 76.2 x 50.8 3.88 98.4 2.13 54.0 TD 321-049
A
9634003963 310.18 9634003984 690.90 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 2.13 54.0
9634004017 447.44 9634004025 1081.22 4 x 1/2 101.6 x 12.7 4.75 120.7 2.63 66.7
9634004018 1031.62 9634004026 1081.22 4 x 3/4 101.6 x 19.0 4.75 120.7 2.63 66.7
9634004019 413.71 9634004027 438.15 4 x 1 101.6 x 25.4 4.75 120.7 2.63 66.7
9634004020 795.62 9634004028 481.95 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 2.63 66.7
9634004021 795.62 9634004029 481.97 4 x 2 101.6 x 50.8 4.75 120.7 2.63 66.7
9634004022 363.51 9634004030 976.54 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 2.63 66.7
9634004023 363.51 9634004031 976.54 4 x 3 101.6 x 76.2 4.75 120.7 2.63 66.7
9634050035 2597.58 9634050036 2711.66 6 x 1/2 152.4 x 12.7 7.13 181.0 3.75 95.3
9634050038 2597.58 9634050039 2711.66 6 x 3/4 152.4 x 19.0 7.13 181.0 3.75 95.3
9634050041 1014.23 9634050042 2711.66 6 x 1 152.4 x 25.4 7.13 181.0 3.75 95.3
9634050044 2597.58 9634050045 2711.66 6 x 1 1 /2 152.4 x 38.1 7.13 181.0 3.75 95.3
9634050047 2618.81 9634050048 2751.79 6 x 2 152.4 x 50.8 7.13 181.0 3.75 95.3
9634050050 2664.48 9634050051 2775.40 6 x 2 1 /2 152.4 x 63.5 7.13 181.0 3.75 95.3
9634050053 2672.32 9634050054 2810.03 6 x 3 152.4 x 76.2 7.13 181.0 3.75 95.3
9634004024 2784.06 9634004032 2921.79 6 x 4 152.4 x 101.6 7.13 181.0 3.75 95.3
NOTE: For pressure and surface, please see product leaflet.
A
S
M
E
BPE-106
1.5.166
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducers
Product code: 5076 Material: 316L
According to DT-11, DT-26
1.5.167
Tri-Clover® UltraPure Reducers Tri-Clover ® UltraPure, ASME BPE
Product code: 5076 Material: 316L
According to DT-11, DT-26
1.5.168
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducers
Product code: 5077 Material: 316L
According to DT-21
1.5.169
Tri-Clover ® UltraPure Instrument Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-29, DT-28
A
S
M
E
BPE-106
1.5.170
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Crosses/ Reducing Crosses
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
A
S
M
E
BPE-106
1.5.171
Tri-Clover ® UltraPure Reducer ASME BPE Tri-Clover ® UltraPure, ASME BPE
Product code: 5076 Material: 316L
1.5.172
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducer ASME BPE
Product code: 5076 Material: 316L
A
9614207613 187.50 9614207634 243.78 2½ x 2 63.5/50.8 2.500 63.5
9614207614 212.29 9614207635 275.95 3 x 1½ 76.2/38.1 4.252 108
9614207615 225.02 9614207636 292.52 3 x 2 76.2/50.8 3.378 85.8
9614207616 238.52 9614207637 310.07 3 x 2½ 76.2/63.5 2.626 66.7
9614207617 270.02 9614207638 351.01 4 x 2 101.6/50.8 5.126 130.2
9614207618 286.22 9614207639 372.09 4 x 2½ 101.6/63.5 7.087 180
9614207619 303.39 9614207640 394.41 4 x 3 101.6/76.2 3.874 98.4
9614207620 1820.36 9614207641 2366.45 6 x 3 152.4/76.2 7.252 184.2
6 x 4 152.4/101.6 5.626 142.9
B32MS Eccentric reducer,
Edition 2014
9614207705 147.07 9614207712 191.17 ¾ x ½ 19.05/12.7 2.626 66.7
9614207801 155.89 9614207817 202.65 1 x ½ 25.4/12.7 3.000 76.2
9614207802 165.25 9614207818 214.80 1 x ¾ 25.4/19.05 2.626 66.7
9614207803 175.15 9614207819 227.69 1½ x ¾ 38.1/19.05 3.500 88.9
9614207804 185.66 9614207820 241.36 1½ x 1 38.1/25.4 3.000 76.2
9614207805 196.80 9614207821 255.84 2 x 1 50.8/25.4 3.874 98.4
9614207806 208.62 9614207822 271.18 2 x 1½ 50.8/38.1 3.000 76.2
9614207807 221.11 9614207823 287.46 2½ x 1½ 63.5/38.1 3.874 98.4
9614207808 234.40 9614207824 304.71 2½ x 2 63.5/50.8 3.000 76.2
9614207809 265.35 9614207825 344.95 3 x 1½ 76.2/38.1 4.752 120.7
9614207810 281.26 9614207826 365.65 3 x 2 76.2/50.8 3.878 98.5 A
15050004
1.5.173
Tri-Clover ® UltraPure Reducer ASME BPE Tri-Clover ® UltraPure, ASME BPE
Product code: 5076 Material: 316L
1.5.174
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Ferrules and End Caps
Product code: 5056 Material: 316L
According to DT-22, DT-30
B
9615266803 33.37 9615266810 46.72 2 50.8 1.13 28.7 2.52 63.5 Type
9615266804 46.28 9615266811 64.79 2½ 63.5 1.13 28.7 3.05 77.4
9615266805 50.91 9615266812 71.27 3 76.2 1.13 28.7 3.58 90.5 B TD 321155
A
9615266806 61.09 9615266813 85.52 4 101.6 1.13 28.7 4.69 119.1
9615266807 128.28 9615266814 153.94 6 152.4 1.13 28.7 6.58 167.1
PL (SF1) PM (SF4) Inch mm Inch mm Inch mm BS14AM Ferrule
9614286803 22.24 9614286806 30.81 ⅜ 9.53 1.75 44.5 0.98 24.9
9634004801 22.24 9634004810 30.81 ½ 12.7 1.75 44.5 0.98 24.9 Type
9634004802 22.24 9634004811 30.81 ¾ 19.0 1.75 44.5 0.98 24.9 A
9614000603 39.74 9614000606 50.27 1 25.4 1.75 44.5 1.34 34.0
9634004803 20.29 9634004812 29.51 1 25.4 1.75 44.5 1.98 50.4
B
9634004804 20.29 9634004813 30.81 1½ 38.1 1.75 44.5 1.98 50.4
9634004805 23.45 9634004814 34.49 2 50.8 2.25 57.2 2.52 63.9 Type
9634004806 33.43 9634004815 51.52 2½ 63.5 2.25 57.2 3.05 77.4 TD 321-027
1.5.175
Tri-Clover ® UltraPure Clamp Rings Tri-Clover ® UltraPure, ASME BPE
Product code: 5049
Clamp ring
9611993113 32.38 1 25.4 1.45 37.0
TD 321-154
A
S
M
E
BPE-106
1.5.176
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Clamp Rings
Product code: 5049
A
S
M
E
BPE-106
1.5.177
Tri-Clover ® UltraPure Seal rings Tri-Clover ® UltraPure, ASME BPE
Product code: 5046
** Not available
Material Descriptions
A
S
M
E
BPE-106
1.5.178
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Seal rings
Product code: 5046
A40MP/A40MO. PTFE
A40MP-GR Inch Envelope Gasket with
SFY Seal ring
290072 4.70 1
290073 5.40 1 1 /2
290074 6.53 2
290075 7.38 2 1 /2
290076 7.63 3
290077 15.24 4
290085 48.63 6
A
S
M
E
BPE-106
1.5.179
Tri-Clover ® UltraPure Adaptors Tri-Clover ® UltraPure, ASME BPE
Product code: 5056 Material: 316L
A
S
M
E
BPE-106
1.5.180
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Adaptors
Product code: 5056 Material: 316L
A
S
M
E
BPE-106
1.5.181
Tri-Clover ® UltraPure Adaptors Use-Point Fittings Tri-Clover ® UltraPure, ASME BPE
Product code: 5016 Material: 316L
A
S
M
E
BPE-106
1.5.182
1.6 UltraPure, Series A/DIN 11866
The tubes and fittings in this section are manufactured to meet series DIN 11866 A/DIN
tube dimensions.
Product leaflet
UltraPure Series A/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.184
Price lists
UltraPure, Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.186
UltraPure, Aseptic Union Parts DIN 11864-1 Form A . . . . . . . . . . . . . . . . . . 1.6.187
UltraPure, Aseptic Flange Connections 11864-2 . . . . . . . . . . . . . . . . . . . . . 1.6.189
UltraPure, for Aseptic Clamp Parts 11864-3 . . . . . . . . . . . . . . . . . . . . . . . . 1.6.191
UltraPure, Clamp Connections (DIN 32676) Series A . . . . . . . . . . . . . . . . . . 1.6.193
UltraPure, Clamps and Seal rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.194
UltraPure Series A/DIN UltraPure, Series A/DIN 11866
Application
Alfa Laval Tri-Clover® UltraPure installation package is the perfect
choice for ultra pure processes within the demanding pharmaceutical,
biotech and personal care industries.
Standard design
The UltraPure Series A/DIN tubes & fittings are in accordance to
series A in:
- DIN 32676 (Clamp connections).
- DIN 11865 (Bends, Tees, Reducers).
- DIN 11866 (Tubes).
- DIN 11864-1 Form A /Aseptic Union Parts)
- DIN 11864-2 Form A (Aseptic Flange parts)
- DIN 11864-3 Form A (Aseptic Clamp Union Parts)
Materials
UltraPure Series A/DIN is available in material 1.4435 for fittings and in
material 1.4404 for tubes.
All tubes are annealed, pickled and passivated in accordance with
DIN EN 10217-7 W2Ab.
Elastomers
Seal rings are available in EPDM, FPM and PTFE
Elastomer properties
1.6.184
UltraPure, Series A/DIN 11866 UltraPure Series A/DIN
Dimensions
Dimensions and tolerances for tube material in accordance to DIN 11866 series A
External tube diameter 13.00 19.00 23.00 29.00 35.00 41.00 53.00 70.00 85.00 104.00
Internal tube diameter 10.00 16.00 20.00 26.00 32.00 38.00 50.00 66.00 81.00 100.00
External diameter tolerances ±0.10 ±0.10 ±0.12 ±0.15 ±0.18 ±0.21 ±0.27 ±0.35 ±0.43 ±0.52
Wall thickness 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00
Wall thickness tolerances a ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15
1.6
Weight kg/m 0.432 0.658 0.808 1.034 1.260 1.485 1.937 3.409 4.162 5.114
a) For tubes which have undergone after treatment (honing, polishing, electro polishing) the minimum permissible wall thickness may be reduced by
0.05 mm.
Nominal size
13.00 19.00 23.00 29.00 35.00 41.00 53.00 70.00 85.00 104.00
DN/OD
Permissible operating pressures in bar for tubes
Series A 369 263 209 165 137 117 90 91 75 61
The permissible operating pressures were calculated for seamless and welded tubes (v = 1) using the design value for material number 1.4404 to
DIN EN 10088-2:1995-08, Table 10 - product from C (cold strip) assuming that the permissible design tension of 100% in the seam is used.
1.6.185
UltraPure, Tubes UltraPure, Series A/DIN 11866
Product code: 5112 Material: 1.4404
1.6.186
UltraPure, Series A/DIN 11866 UltraPure, Aseptic Union Parts DIN 11864-1
According to DIN 11864-1 form A with O-ring Material: 1.4404 (316L)
Product code: 5060 Connections: For orbital welding
PPL Size
Item No. Dimension (mm)
EUR DN 1.6
H3 mm OD/ID x t A B Male part
9612904661 69.44 10 13/10 x 1.5 28 x 1/8 41.0
9612904662 75.04 15 19/16 x 1.5 34 x 1/8 41.0
9612904663 93.40 20 23/20 x 1.5 44 x 1/6 43.0
9612904664 96.33 25 29/26 x 1.5 52 x 1/6 43.0
9612904665 99.68 32 35/32 x 1.5 58 x 1/6 48.0
9612904666 101.93 40 41/38 x 1.5 65 x 1/6 48.0
9612904667 104.16 50 53/50 x 1.5 78 x 1/6 48.0
9612904668 118.08 65 70/66 x 2.0 95 x 1/6 60.0
9612904669 193.89 80 85/81 x 2.0 110 x 1/4 64.0
9612904670 237.41 100 104/100 x 2.0 130 x 1/4 64.0
Liner
9612904671 62.72 10 13/10 x 1.5 39.0
9612904672 66.08 15 19/16 x 1.5 39.0
9612904673 69.44 20 23/20 x 1.5 38.0
9612904674 71.69 25 29/26 x 1.5 40.0
9612904675 76.16 32 35/32 x 1.5 47.0
9612904676 78.40 40 41/38 x 1.5 47.0
9612904677 83.28 50 53/50 x 1.5 48.0
9612904678 113.10 65 70/66 x 2.0 61.0
9612904679 157.85 80 85/81 x 2.0 61.0
9612904680 205.09 100 104/100 x 2.0 66.0
1.6.187
UltraPure, Aseptic Union Parts DIN 11864-1 UltraPure, Series A/DIN 11866
According to DIN 11864-1 form A with O-ring Nut: 1.4301 (304), 1.4404 (316L)
Product code for nut DIN 11851: 5044 Thread: Round type
Product code: EPDM, FPM: 5060
1.6.188
UltraPure, Series A/DIN 11866 UltraPure, Aseptic Flange Connections 11864-2
According to DIN 11864-2 form A with O-ring Material: 1.4404 (316L)
Product code: H3: 5060
PPL Size
Item No Dimension (mm)
EUR DN 1.6
H3 mm OD/ID x t A B F Flange with O-ring groove
9612904861 89.61 10 13/10 x 1.5 54.0 41.5 37.0
9612904862 121.32 15 19/16 x 1.5 59.0 41.5 42.0
9612904863 125.44 20 23/20 x 1.5 64.0 41.5 47.0
9612904864 132.93 25 29/26 x 1.5 70.0 41.5 53.0
9612904865 134.41 32 35/32 x 1.5 76.0 46.5 59.0
9612904866 145.30 40 41/38 x 1.5 82.0 46.5 65.0
9612904867 146.73 50 53/50 x 1.5 94.0 46.5 77.0
9612904868 189.44 65 70/66 x 2.0 113.0 55.5 95.0
9612904869 201.61 80 85/81 x 2.0 133.0 59.5 112.0
9612904870 257.61 100 104/100 x 2.0 159.0 59.5 137.0
1.6.189
UltraPure, Aseptic Flange Connections 11864-2 UltraPure, Series A/DIN 11866
According to DIN 11864-2 form A with O-ring Material: 1.4404 (316L)
Product code: 5060
Product code: 1.4301 (304): 5049
1.6.190
UltraPure, Series A/DIN 11866 UltraPure, for Aseptic Clamp Parts 11864-3
Sealing System according to DIN 11864-3 form A with O-ring Material: 1.4404 (316L)
Product code: 5060
PPL Size
Item No. Dimension (mm)
EUR DN 1.6
H3 mm OD/ID x t A B Clamp liner with O-ring groove
9612905021 76.16 10 13/10 x 1.5 34.0 39.5
9612905022 84.01 15 19/16 x 1.5 34.0 39.5
9612905023 89.61 20 23/20 x 1.5 50.5 39.5
9612905024 100.80 25 29/26 x 1.5 50.5 40.0
9612905025 106.41 32 35/32 x 1.5 50.5 45.5
9612905026 109.77 40 41/38 x 1.5 64.0 45.5
9612905027 110.88 50 53/50 x 1.5 77.5 46.0
9612905028 134.41 65 70/66 x 2.0 91.0 58.0
9612905029 169.75 80 85/81 x 2.0 106.0 60.0
9612905030 207.75 100 104/100 x 2.0 130.0 61.5
1.6.191
UltraPure, for Aseptic Clamp Parts 11864-3 UltraPure, Series A/DIN 11866
Sealing System according to DIN 11864-3 form A with O-ring Clamp: 1.4301 (304)
Product code: 1.4301 (304): 5049
Product code: EPDM, FPM: 5060
Clamp ring
9611993113 32.38 10-15 37.0
9611993114 57.01 80 109.0
9611994192 68.08 100 134.0
1.6.192
UltraPure, Series A/DIN 11866 UltraPure, Clamp Connections (DIN 32676)
According to DIN 32676 Material: 1.4435 (316L)
Product code: H3: 5060
9612922840 179.20 9612922890 196.40 100 104/100 x 2.0 119.0 48.0 44.0 L
1.6.193
UltraPure, Clamps and Seal rings UltraPure, Series A/DIN 11866
Product code clamps: 5049 Material: 1.4301 (304)
Product code seal rings: 5045
PPL Size
Item No. Dimension (mm)
EUR DN
mm A 13MHHM Clamp ring
212195 38.39 25-32-40 54.0
212197 52.99 50 67.5
212198 57.59 65 94.5
212199 69.87 100 122.6
Clamp ring
9611993113 32.38 10-15-20 37.0
9611993114 57.01 80 109.0
1.6.194
1.7 Installation accessories
Tube support systems and tools make our installation material package complete.
Price lists
Tube Holders ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.196
Tube Holders DIN 11850 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.199
Tube Support System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.201
Tools for Unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.206
Tools for Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.207
End Caps & Mounting Plates ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . 1.7.208
Tube Holders ISO 2037 tubes Installation accessories
Product code: 5082 Tube: ISO
1.7.196
Installation accessories Tube Holders ISO 2037 tubes
Product code: 5082 Tube: ISO
Material: 1.4301 (304)
PPL Size
Item No. Dimension (mm)
EUR DN
Loose mm A B C E Tube holder with short shaft
9612411107 11.98 25 80.0 27.0 90.0 21.3 1.7
9612411108 12.70 38 93.0 40.0 90.0 21.3
9612411109 13.43 51 106.0 53.0 90.0 21.3
9612411110 14.16 63.5 118.0 65.5 90.0 21.3
9612411111 15.35 76 132.0 78.0 90.0 21.3
9612411112 16.74 101.6 157.0 104.0 90.0 21.3
1.7.197
Tube Holders ISO 2037 tubes Installation accessories
Hinged Hex pipe holders Tube: ISO
Product code: 5082 Material: 1.4301 (304)
1.7.198
Installation accessories Tube Holders DIN 11850 tubes
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.7.199
Tube Holders DIN 11850 tubes Installation accessories
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.7.200
Installation accessories Tube Support System
Supports system
Product code: 5118, 5084
9611831384 * 80 80 2.0
9611831573 * 80 80 3.0
9611831386 * 100 100 2.0
9611831387 * 100 100 3.0
9611831388 * 100 100 4.0
9611831441 * 120 120 3.0
9611831442 * 120 120 4.0
1.4301 (304) A B C Rectangular tube
Product code: 5118
9611831389 * 30 20 2.0
9611831390 * 40 20 2.0
9611831391 * 50 30 2.0
9611831527 * 60 40 2.0
9611831393 * 80 40 2.0
9611831565 * 80 40 3.0
9611831570 * 80 60 3.0
9611831455 * 100 40 3.0
9611831396 * 100 50 2.0
9611831397 * 100 50 3.0
9611831398 * 100 60 2.0
9611831460 * 120 40 3.0
9611831461 * 120 60 3.0
* PPL prices are updated monthly
All tubes are in lengths of 6 meters .
1.7.201
Tube Support System Installation accessories
Supports system
Product code: 5118, 5084
9611831438 * 70 7
9611831439 * 80 8
Product code: 5084 Stud bolt
9611850720 24.89 110.0 M12
1.7.202
Installation accessories Tube Support System
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
1.4301 (304) A B Floor plate
9611850660 37.23 150.0 40.0
1.7
1.7.203
Tube Support System Installation accessories
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
A B C D E Wall plate
1.7 9611880370 29.12 60.0 120.0 80.0 6.0 13.5
Expanding bolt
9611990585 2.35 55.0 M12 x 55
1.7.204
Installation accessories Tube Support System
Supports system
Product code: 5084, 5086
1.7.205
Tools for Unions Installation accessories
Union spanners
Product code: 5086
1.7.206
Installation accessories Tools for Tubing
Product code: 5086
PPL
Item No. Size Dimension (mm)
EUR
DN DN
Steel Max. thickness of saw blades Cutting device, ISO 1.7
mm mm
9611981070 201.61 25 1.4
9611981071 224.01 38 1.5
9611981072 252.89 51 1.6
9611981073 336.02 63.5 1.7
9611981074 392.02 76.1 1.7
9611981075 652.48 101.6 1.9
1.7.207
End Caps & Mounting Plates ISO 2037 tubes Installation accessories
Product code: 5086 Tube: ISO
Semi bright
1.7.208
Installation accessories End Caps & Mounting Plates ISO 2037 tubes
Product code: 5086 Tube: DIN
Mat
1.7.209
This page is intentionally left blank
2. Valves
Our valves are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure careful handling of your products. 2
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique mixproof valves Alfa Laval Valve matrix
Alfa Laval Unique Mixproof Horizontal Alfa Laval Single seat valves
Tank Valve (inlet)
Alfa Laval Unique Mixproof Horizontal Alfa Laval Unique Diaphragm Valve-
Tank Valve (outlet) Premium UltraPure
4
– customized flow solutions
Alfa Laval valve matrix solutions Alfa Laval valve matrix solutions can be supplied pre-
We are specialists in providing pre-built valve matrices assembled and pre-tested as well as fully wired and with
customized to meet individual requirements. all the necessary pneumatic tubing, junction boxes and
control panels pre-connected.
Our expertise helps ensure you the most efficient flow
management, using as few components as possible and This means you can bring even complex installations
dealing effectively with key issues that include thermal online as quickly as possible, saving time and avoiding
cycling, cleanability, drainability and flow control. lost revenue associated with onsite troubleshooting and
downtime.
6
Performance
in good hands
Working with sanitary applications is a question of care, attention
to detail and dedication to outstanding performance. Alfa Laval has
a proven track record in delivering innovative solutions for sanitary
applications based on our core technologies of separation, heat
transfer and fluid handling.
Here you will find an overview of Alfa Laval valves and automation
for sanitary applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com
Mixproof valves
Mixproof valves provide maximum flexibility and safety in sanitary flow
processing by making it possible to handle two different fluids at the
same time, with no risk of cross-contamination. Using two independent
plugs and seals means a single mixproof valve can often replace two
or more valves of other types.
Unique UltraClean
mixproof valve
CONTROL
VALVE BODY
ACTIVATION
CLEANING OPTION
PLUG
CLEANING OPTION
PLUG
Non-balanced Balanced
ACTIVATION
The selection guide illustrates the many combinations of features and equipment available with the Unique mixproof valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement. For configuration of your exact requirement, please use CAS.
To assist you in the selection, these standard configurations are available. You can choose to use
these directly or add additional features to ensure the valve suits your specific needs.
Unique Basic has Unique SeatClean is the Unique HighClean meets Unique UltraClean meets
the basic components choice for standard instal- your processing needs the highest demands for
that provide significant lations that handle prod- when dealing with sticky hygienic processing of
safety and leakage ucts with solids. Seat lift products. SpiralClean sticky products, products
detection. It features during normal cleaning ensures thorough cleaning with high content of solids,
an actuator without procedures cleans the of the spindles, upper and or applications that require
seat lift and unbal- plugs and seats. A lower plugs and in the close-to-aseptic conditions.
anced plugs. balanced lower plug leakage chamber. With It features an actuator
eliminates the risk of mix- balanced upper and lower with integrated seat lift,
ing products by pressure plugs, the configuration of balanced upper and lower
shock or when the pres- this valve protects against plugs and SpiralClean.
sure in the pipe is high. the effects of high pressure
and water hammer.
SMP-BC SMP-BCA
Keeps liquids separate by using two As SMP-BC, but fitted with a PTFE/
seals on the same plug, with a leakage rubber diaphragm, designed for use
chamber in between. Often used as under aseptic conditions, and steriliza-
part of CIP (cleaning-in-place) set-ups, tion involving high temperatures.
with leakage detection for greater
safety. In such installations, seat lift is
not necessary.
Unique mixproof tank outlet valves
Same basic advantages as the Unique mixproof valves but
specially designed for vertical and horizontal mounting directly
on the tank wall at the inlets and outlets.
The Alfa Laval range of single seat valves bears the designations
Unique SSV and Unique SSSV, and consists of large numbers of
purpose-designed valve units that are particularly robust and flexible.
You can also combine different configurations with different types of actuator.
This cost-effective modular design approach gives you the opportunity to build
either shut-off or changeover valves, in either normally open/normally closed or
reverse-acting configurations, to meet virtually any requirement.
reverse acting
PLUG
CONTROL
Standard TR2
CONNECTION
ACTIVATION
PLUG
SEAL
Standard TR2 Aseptic
VALVE BODY
PLUG
SEAL
The selection guide illustrates the many combinations of features and types available with the Unique SSV valve range.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards.
As a result, you can always find a configuration to meet any specific requirement. For configuration of your exact requirement,
please use CAS.
Unique SSV valve (standard configuration)
As the world’s most widely used single seat valves,
the Alfa Laval shut-off and changeover configurations
are employed for a broad spectrum of different
processing duties.
LKB
CONTROL
ThinkTop ThinkTop Basic IndiTop Bracket for proximity indication switch Indication with half switch
ACTIVATION
Unique Control
C2
SEAL
Q EPDM FPM HNBR PFA
DISC
The selection guide illustrates the many combinations of features and equipment available with LKB butterfly valves. In addition,
there are different versions to comply with the full spectrum of worldwide installation standards. As a result, you can always find a
configuration to meet any specific requirement.
LKB with standard handle
Available with standard handle for straightforward manual
operation, with a pulling/turning movement. The standard
handle has a spring-locking action.
Reliable simplicity
Unique Control is an innovative actuator that is controlled
by an air spring instead of a conventional mechanical
spring. Combined with the intelligent capabilities of the
sensing and control unit, it delivers significant benefits
both in terms of durability and reliability, thereby ensuring
more system uptime. Tested to over a million strokes Unique Control provides a 360-degree view of the valve
without service, it is the most durable actuator available operation mode.
Intelligent performance
By simply pressing one button, Unique Control detects
the type and size of the valve and monitors the air
pressure in the system to support self-configuration to the
best possible mode of operation. It is not sensitive to
pressure shocks or temperature variations, thereby
eliminating false alarms that can shut down the process.
The all-in-one design also makes it more hygienic.
Ball valves
Ball valves are constructed around a full-bore design. This makes sure the product
passes through the valve with no restrictions on the flow, and that there is only
minimal pressure drop. This basic design allows cleaning and product recovery
using pigging systems, and also makes this kind of valve ideal for use with viscous
liquids and liquids containing solid or semi-solid particles. Alfa Laval ball valves for
sanitary use bear the SBV and Tri-Clover® designations.
CPM-2 valve
Designed to maintain a constant pressure at the
valve inlet or outlet, using different plug sizes and
different Kv values. These react effectively to any
changes in product pressure by shifting position
against a constant air pressure. Often used
upstream of filling and bottling machines, etc.
SPC-2 valve
Electro-pneumatic modulating valve that features
an IP converter as an integrated part of the
actuator. Available with a range of plug designs
with different Kv values, providing different
capacities. This type is widely used for the
accurate control of pressure, flow, temperature
and the level of liquids in tanks.
MH shutter valve
Self-draining valves that can allow product to flow in different
directions. An internal shutter closes the valve ports pro-
gressively to help minimize pressure shock and stress on
both the valve and the liquids passing through. Available in
manually and single or double-acting pneumatically operated
versions, and normally used in systems where it is important
to contend with pressure shocks.
UltraPure valves
Tailored for the challenges of the biopharm industry and other
demanding hygienic applications, the Alfa Laval UltraPure valve range
is designed to meet cGMP (current Good Manufacturing Practices).
It is supported by the Alfa Laval Q-doc documentation package,
which facilitates the validation process.
Well-documented performance
Alfa Laval Q-doc is a state-of-the-art documentation
package for all UltraPure products and is based on GDP
(Good Documentation Practices). Q-doc documents every
aspect of manufacturing from raw material to delivered
equipment. With full transparency of sourcing, production
and supply chains, it is easy to trace the slightest change in
material or manufacturing procedures, even when it comes
to spare parts. All product contact parts, such as steel and
gaskets, are fully traceable to ensure correct design
performance and validation right from the start.
Ball valve LKB UltraPure LKC UltraPure Unique DV-ST Radial Diaphragm
UltraPure butterfly valve non-return valve UltraPure Valve UltraPure
diaphragm valve
Aseptic diaphragm valves
Aseptic diaphragm valves are most commonly used in the pharmaceutical industry.
However, they are also ideal for use in other processing installations where it is crucial
to prevent any increase in micro-organism concentrations.
UNIQUE DIAPHRAGM
CONTROL
Stroke limiter Type ER55 Type 1062 Type 8690 Type 8695
ACTIVATION
Stainless steel Composite/ Composite Epoxy Stainless steel Composite/Stainless steel Composite
Stainless steel
DIAPHRAGMS
2-way valve T-valve Multiport valve Tandem valve Tank outlet valve
The selection guide illustrates the many combinations of features and equipment available with the aseptic diaphragm valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement.
Valve control
and monitoring
One of the most effective ways to reap full benefit from high-quality
sanitary valves is to control and monitor their action as accurately,
reliably and economically as possible. Alfa Laval provides a full range
of easy-to-install, easy-to-use valve-top control and monitoring
indicator units for use with sanitary valves.
ThinkTop Basic
This standard top-mounted automated control head for
pneumatic valves fulfils basic requirements for the automated
sensing and control of sanitary valves, with a reduced number
of digital inputs and outputs.
Installing ThinkTop Basic units is both quick and easy, and helps
provide a cost-effective degree of flexibility in controlling both
automated and semi-automated processing set-ups.
ThinkTop Basic.
Intrinsically safe for
ATEX environments
Combination
of different
Flexibility for changing requirements
communication
Alfa Laval valve automation technology enables you to protocols
combine different valves, different control equipment and
different communication protocols as you see fit, to deal
with your changing requirements.
DeviceNet
Flow management
solutions
Alfa Laval supplies a vast selection of different types of sanitary valves, in many different
configurations and sizes. This is backed by the know-how and experience essential for
configuring any installation in the most cost-effective way, no matter how complex.
Full spectrum
Alfa Laval can provide you with a comprehensive range of sanitary
valve equipment, designed to meet virtually all your requirements.
LKC-2 t t P
CAD portal
Our CAD (computer-aided design) portal offers dimen-
sional drawings of all Alfa Laval mixproof valves, single
seat valves and butterfly valves. Any user can
download 2D and 3D CAD drawings in both neutral
and native formats..
For more information visit
www.alfalaval.com/high
t t t t (t)** t t
t t t t t t t
t t t t t t
t t t
t
t
t
t t t t t t
t t t t t t t t
t t t t t t t
t t
t
* Pneumatic and/or manually operated.
** Can be fitted and used on this type of valves, although this is not standard practice.
*** In order to use Unique mixproof in ATEX environment, the blue plastic cover must be removed.
This page is intentionally left blank
2.1 Ball valves
The full bore design with zero flow restriction makes the Alfa Laval range the optimum
choice for viscous or particulate liquids.
Product leaflets
SBV Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.250
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.252
Price lists
SBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.255
SBV - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.256
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.257
SBV Ball Valve Ball valves
2.1
.
Concept
SBV is a hygienic ball valve designed for use as a product valve, in
applications within food, beverage, pharmaceutical and chemical
industries. The full bore design with zero flow restriction makes SBV
the optimum choice for viscous or particulate liquids.
Working principle
A precision made ball with a bore is positioned inside the valve body
between two flanges and two PTFE valve seats. A 90° rotation of the
valve stem is transferred to the ball and thereby opening or closing the
valve. A special selected PTFE material grade secures long lifetime of
the product wetted seals. Reliable valve stem sealing is achieved by
the use of spring loaded and self adjusting seal rings. SBV is operated
by a pneumatic actuator or manually operated by means of a handle
with lockable positions. The valve is assembled with screws for easy
inspection and maintenance.
Standard Design
The standard actuator is prepared for position indication with inductive
proximity switches. The actuator is maintenance free. Two inspection
holes in the bonnet connecting valve body and actuator allow for easy
inspection of the stem seal tightness. Actuated valves are delivered
NC (normally closed) and are easily rebuild to NO (normally open).
Temperature Materials
Temperature range: . . . . . . . . . . . . . 0°C to 130°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
However max. 95°C when Other steel parts: . . . . . . . . . . . . . . 1.4307 (304)
operating the valve External surface finish: . . . . . . . . . . . Semi-bright (blasted)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Pressure
Product wetted seals: . . . . . . . . . . . EPDM
Max. product pressure: . . . . . . . . . . 1600 kPa (16 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Min. product pressure: . . . . . . . . . . 0 bar
Actuator:
Operating pressure: . . . . . . . . . . . . 600 - 1000 kPa (6 - 10 bar)
Temperature range: . . . . . . . . . . . . . 4°C to +60°C
Air consumption actuator ø104: . . . . 0.5 Nl
Air consumption actuator ø129: . . . . 0.75 Nl
Max. recommended pressure during
activation: . . . . . . . . . . . . . . . . . . . 600 kPa (6 bar)
Note! If welding both flanges, ensure that the flanges can be moved axially 30-40 mm depending on size to allow for valve maintenance
(see manual for further details).
Actuated valves are delivered NC (normally closed) and are easily rebuilt to NO (normally open). See manual for further details.
2.1.250
Ball valves SBV Ball Valve
2.1
Options
A. Male parts or clamp liners in accordance with required standard.
B. Actuator for mounting of the Alfa Laval.: IndiTop, ThinkTop or ThinkTop Basic.
C. Cavity cleaning connections, (ISO 228 - 6 ½).
D. Cavity fillers (encapsulating valve seats).
E. Handle and bracket for inductive proximity switches (manual valves).
F. Product wetted elastomer seals of NBR, Q or FPM.
C
H
H
D
K
t
J
J
OD
ID
A
2800-0003 2800-0004
2800-0002
B
DN/OD 25 - 63.5 /DN 25-65 DN/OD 76.1 - 101.6 /DN 80100
Cavity cleaning connections (optional)
2800-0000
2800-0001
E
F
G2
G1
t
t
OD
ID
OD
A
ID
B B
Dimensions (mm)
2.1.251
5308/5309 Series Ball Valves Ball valves
2.1
.
Concept
Ball valves are ideal for applications requiring a full flow body design
to minimize line turbulence and pressure drop. An encapsulated seat
option is available for critical process applications requiring maximum
reduction of potential for product entrapment.
Standard Design
The Ball valve consists of a stainless steel body that houses a rotating
ball. The rotating ball is sealed in the body with a PTFE seat that
either partially or fully encapsulates the ball. The valve is activated
by a stainless steel handle that opens and closes the valve through
a quarter turn. The valve can also be operated by an optional ¼
turn pneumatic or electric actuator. External thrust springs maintain
constant pressure on the stem packing. The stem and packing design
eliminate the possibility of the stem becoming dislodged or blown out.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -20°C to 150°C (EPDM) Valve body . . . . . . .... . . . . . . . . CF3M9 (316L)
Ball & Stem . . . . . . .... . . . . . . . . 1.4401 (316L)
Pressure
Handle . . . . . . . . . .... . . . . . . . . 1.4301 (304)
Max. product pressure: . . . . . . . . . . 400 kPa (40 bar)
External surface finish ... . . . . . . . . Semi-bright (blasted)
Min. product pressure: . . . . . . . . . . Full vacuum
Internal surface finish .... . . . . . . . . Bright (polished), Ra ≤ 0.5 µm
Product wetted seals .... . . . . . . . . PTFE
Actuator surface . . . .... . . . . . . . . Epoxy coated
2.1.252
Ball valves 5308/5309 Series Ball Valves
2.1
Options
Actuator Function
A. Pneumatic actuator air to air
B. Pneumatic actuator air to spring
C. Reinforced PTFE
D. Stainless Steel
E. Actuator bracket, coupling and hardware
- 1.4301 (304) stainless steel
Note: Actuators cannot be utilized in Europa, as they are not CE marked.
Standard Seats
1/2" (12.7mm) - 2" (50.8mm) Tube OD 3" (76.2mm) - 4" (101.68mm) Tube OD
TD 460-005
TD 460-004
Torque Torque
TD 460-007
TD 460-006
Torque Torque
2.1.253
5308/5309 Series Ball Valves Ball valves
2.1
Standard and Encapsulated Seats: Ratings - Pressure vs. Temperature
TD 460-009
38 PTFE
34.5
31
27.6
24.1
Pressure 20.7
17.2
13.8
10.4
6.9
3.5
0
-29 10 38 66 93 121 149 177 204 232 ˚C
Temperature
F F F
D
D
D
C
E
E
C
C
E
2800-0005
A 2800-0007 A
B 2800-0006 B
A
B
2.1.254
Ball valves SBV
2.1
Hygienic ball valves Material: 1.4404 (316L)
Product code: 5272 Connection: Welding ends
Seals: EPDM
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Inch tube DIN tube
DN/OD DN A B Manually operated
DN/OD DN
9612644001 757 9612646037 757 25 25 117 93
9612644002 872 9612646038 872 38 40 125 103
9612644003 968 9612646039 968 51 50 135 113
9612644004 1162 9612646040 1162 63.5 65 145 125
9612644005 1695 9612646041 1695 76.1 80 156 163
9612644006 3117 9612646042 3117 101.6 100 206 220
2.1.255
SBV - Options Ball valves
2.1
Hygienic ball valves
Product code: 5272, 5822
PPL Dimension
Item No. Size Options
EUR (mm)
Inch DIN
a b Alternative elastomer seals
DN/OD DN
Product code: 5272
27 25-101.6 25100 Replacement to seals of Nitrile (NBR).
51 25-101.6 25100 Replacement to seals of silicone (Q).
89 25-101.6 25100 Replacement to seals of Fluorinated rubber (FPM).
Product code: 5272 Cavity cleaning feature
Additional price not including male connection
798 25-101.6 25100
parts.
Product code: 5272 Bracket and handle for inductive proximity switches
333 25-101.6 25100 Additional price.
Prepared for up to two M12 inductive proximity
switches.
TD 451-038
2.1.256
Ball valves 5308/5309 Series Ball Valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5308 Tri Clamp, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830003 319 ½" 12.7 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830006 346 ¾" 19.0 3½ 88.9 2 7/16 61.9 5¼ 134.0
9613830010 435 1" 25.4 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830014 641 1½" 38.1 4½ 114.3 2 ¾ 95.3 6 11/16 170.0
9613830018 792 2" 50.8 5 127.0 4 1 /8 104.8 8 9/64 207.0
9613830021 1940 3" 76.2 7¾ 196.9 7 177.8 11¾ 298.4
9613830024 3214 4" 101.6 9½ 241.3 7½ 190.5 13¼ 336.5
2.1.257
5308/5309 Series Ball Valves Ball valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5309 Butt-Weld, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830026 319 ½" 12.7 5 3 /8 136.5 2 5/16 58.7 5¼ 134.0
9613830028 346 ¾" 19.0 5 5 /8 142.9 2 7/16 61.9 5¼ 134.0
9613830030 435 1" 25.4 6 7/16 163.5 2 5/16 58.7 5¼ 134.0
9613830032 641 1½" 38.1 7¼ 184.2 3¾" 95.3 6 11/16 170.0
9613830034 792 2" 50.8 7 5 /8 193.7 4 1 /8 104.8 8 9/64 207.0
n/a 3" 76.2
n/a 4" 101.6
2.1.258
2.2 Butterfly valves
Alfa Laval Butterfly Valves are economical on/off routing valves, available for either automatic
or manually operated systems. Due to their large opening areas, these stainless steel valves
offer low flow resistance and provide gentle treatment of low and medium viscosity product.
Product leaflets
LKB and LKB-F Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . 2.2.260
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.265
Unique Control for Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.269
Price lists
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.272
LKB-2 Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.283
LKB-F Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.289
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.290
Handles for Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.294
Air Actuator LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.296
Air Actuator LKLA-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.297
Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.298
Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.302
Mounting Brackets for Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.303
LKB and LKB-F Butterfly valves
2.2 .
Concept
The LKB range are hygienic butterfly valves for use in stainless steel
pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal ring of the butterfly
valve.
The handle for manual operation mechanically locks the valve in its
open or closed position. The handles for the valve sizes DN125 and
DN150, which are designed for locking in two intermediate positions,
enable adjusting of the valve, so that the flow rate can be regulated.
O C T O B E R 2008
2.2.260
Butterfly valves LKB and LKB-F
B
The valve has welding ends as standard, but LKB and LKB-2 can also
be supplied with fittings. 2)
Options TD 403-200
TD 403-188/1
K. Multipositioning handle**.
L. Lockable Multiposition Handle. Padlock can be mounted as shown
in fig. 3.
Note! Padlock is not delivered.
M. Special cap for 90° turned handle position.
N. Service tool for actuator.
O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.
* For further information see Product Catalogue chapter "Control
& Indication".
** A padlock can be mounted on the Lockable Multiposition
Handle as shown in the opposite figure.
Note! Padlock is not delivered.
LKB and LKB-F fully open
Note!
TD 403-187/1
NOTE!
For the diagrams the following applies:
Medium: Water (20°C)(68°F).
Measurement: In accordance with VDI 2173.
2.2.261
LKB and LKB-F Butterfly valves
2100-0001
2100-0004
A
A
C
C
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
NO NO
2100-0005
2100-0002
A A
B
B
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25mm/DN25 15
DN32 15
38mm/DN40 15
51mm/DN50 20
63.5mm/DN65 25
76mm/DN80 30
101.6mm/DN100 35
DN125 50
DN150 120
2.2.262
Butterfly valves LKB and LKB-F
H2
P
A □G
B
C
E
N
2100-0008
OD
ID
2100-0000
A3 (LKLA-T)
A4 (LKLA-T)
t
TD 432-013
A6 (LKLA)
F
A1 (LKLA-T)
TD 432-014
A2 (LKLA-T)
a. LKB-F.
A5 (LKLA)
K J
H1
I
TD 403-141
d □S
TD 403-086 M L D D
2.2.263
LKB and LKB-F Butterfly valves
Connections
Compressed air
R1/8" (BSP), internal thread.
2.2.264
Butterfly valves LKB UltraPure
. 2.2
Concept
LKB UltraPure is an automatic or manually operated butterfly valve for
on/off duties. The UltraPure execution is designed and documented to
meet the demand in industries like BioPharm and Personal Care.
Working principles
LKB UltraPure is either remote controlled by means of an air-actuator
or manually by means of a handle.
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal of the valve.
The air-actuator comes in three standard versions, normally closed
(NC), normally open (NO) and air/air activated (A/A).
Two actuator sizes, ø85 mm and ø133 mm, cover all valve sizes and
are available in two versions, LKLA and LKLA-T (T for mounting of
indication unit on actuator).
The handle for manual operation mechanically locks the valve in its
open or closed position.
Handles are available in 2 positions, 4 positions, regulating 90° and
lockable multi-position.
The valve can be supplied with either welding or clamp connections.
2.2.265
LKB UltraPure Butterfly valves
ASME BPE designation: . . . . . . . . . . . . . .SF1 Fig. 1. Lockable Multiposition Handle with padlock.
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright 1. Padlock
ASME BPE*:
Internal: . . . . . . . . . . . . . . . . . . . . . . . .0.4 µm electro polish A 1)
ASME BPE designation: . . . . . . . . . . . . . .SF4
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright
C
* According to ASME BPE 2009 table SF-3
B
Options
A. Product wetted seals: FPM (acc. to FDA and USP Class VI), Q 2)
and PFA TD 403-200
1” 1½” 2” 2½” 3” 4”
ISO 25 38 51 63.5 76.1 101.6
DN
TD 480-500
TD 480-501
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
2.2.266
Butterfly valves LKB UltraPure
2100-0001
2100-0004
A
A
C
C
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
NO NO
2100-0005
2100-0002
A A
B
B
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25 mm DN25 15
DN32 15
38 mm DN40 15
51 mm DN50 20
63.5 mm DN65 25
76 mm DN80 30
101.6 mm DN100 35
2.2.267
LKB UltraPure Butterfly valves
2.2 Dimensions
A
G K
2100-0008
B
C
J
E
A3 (LKLA-T)
N
2100-0000
A4 (LKLA-T)
A6 (LKLA)
A1 (LKLA-T)
A2 (LKLA-T)
A5 (LKLA)
TD 480-013
TD 480-012
I
d □S
H1
H2
D D
2100-0007
Dimensions (mm)
LKB UltraPure
Connections
Compressed air
R⅛" (BSP), internal thread.
2.2.268
Butterfly valves Unique Control for Butterfly Valve
. 2.2
Concept
Unique Control for butterfly valves is an actuator with integrated
automation for all sizes of LKB butterfly valves. Unique Control is a
hygienic, reliable solution with focus on simplicity.
The Unique Control is a compliment to our existing range of
actuators and control units and it provides the opportunity to upgrade
existing installation. Unique Control is compatible with all major PLC
systems. It is for use in food, dairy and brewery installations and in
biopharmaceutical applications
Working Principle
The Unique Control uses an air spring allowing operation at a
significantly lower air pressure compared to a conventional mechanical
spring. The integrated intelligent automation will by a one bottom push
perform a self configuration involving valve size recognition as well
as calibration to the provided operating air pressure. The actuator is
designed for easy onsite configuration as either normally open (NO) or
normally closed (NC). The maintenance free but serviceable actuator
design is tested to perform above one million strokes.
The Unique control has a 360 deg. indication light for visual status.
It also provides the opportunity to monitor status of the operating air
pressure identifying air leakage or failing air pressure.
Actuator Materials
Max. air pressure . . ...... . 800 kPa (8 bar) Actuator body . . . . . . Black Nylon PA 12 (composit)
Min. air pressure . . ...... . 300 kPa (3 bar) Steel parts . . . . . . . . . 1.4301 (304) and 1.4404 (316)
Working temperature ..... . See pd sheet for LKB/LKB-F Seals . . . . . . . . . . . . NBR
Ambient temperature ...... . -5°C to +60°C
Compatible valves
Protection class . . . ...... . IP66 and IP67
LKB ISO . . . . . . . . . . 25, 38, 51, 63.5, 76.1 and 101.6
Air consumption (liters free air) . 0.8 x p (bar)
LKB-2 . . . . . . . . . . . DN 25, 32, 40, 50, 65, 80 and 100
Communication
Cable connection
Option 1
Main cable gland . . . . PG9 (ø4 - ø8 mm)
Interface . . . . . . . . . . . . . . . Digital
Max. wire diameter . . . 1.0 mm2 (AWG 18)
Supply voltage . . . . . . . . . . . 24 VDC ± 10%
Option 2 Solenoid valve
Interface . . . . . . . . .... . . . AS-Interface v2.1, 31 node Supply voltage . . . . . . 24 VDC ± 10%, 1 W
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Air supply . . . . . . . . . 300-800 kPa (3-8 bar)
Slave profile . . . . . .... . . . 7.F.F.F Type of solenoid . . . . . 4/2-ways
Default slave address ... . . .0 Number of solenoids . . 1
Option 3 Manual hold override . . Yes
Interface . . . . . . . . .... . . . AS-Interface v3.0, 62 node Push-in fittings . . . . . . 6 mm or 1/4"
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Slave profile . . . . . .... . . . 7.A.7.7
Default slave address ... . . .0
Sensor board
Power supply . . . . . . . . . . . 24 VDC, 1 W
Feedback signal #1 . . . . . . . . De-energizied valve
Feedback signal #2 . . . . . . . . Energizied valve
Feedback signal #3 . . . . . . . . Pressure alert
Valve tolerance band . . . . . . . Auto setup
2.2.269
Unique Control for Butterfly Valve Butterfly valves
2.2 Availability
The Unique Control is available with a digital or AS-Interface 31 and 62
node. Depending on the valve size, the matching bracket kit ordered
together with the Unique Control allows it to be mounted on any
butterfly valve size 1” through 4” (DN25 -DN100).
Options
Bracket kit 1" to 4" (One kit for each valve size).
Note
For further information: See also instruction manual ESE02126
Only to be mounted on LKB/LKB-F with welding ends
..
Electrical connection
Digital interface
Sensor board
Terminal strip
Solenoid 1
Internal connection Solenoid common 2
Supply 24 VDC 3
Power supply
Supply 0 VDC 4
De-Energized valve 5
PLC input signals Energized valve 6
Pressure alarm 7
PLC output signal Solenoid valve 8
Solenoid 1
Internal connection Solenoid common 2
ASI + 3
Bus cable ASI - 4
2.2.270
Butterfly valves Unique Control for Butterfly Valve
F
H
2109-0001 G
A
D 2109-0003
Actuator performance
Bar Torque Nm
3 44
4 60
5 76
6 90
7 104
8 118
Dimensions
B
C
L
d
2109-0004_1
2.2.271
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5204 Material: See below
2.2 Connection: ISO Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.272
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5204 Material: See below
Connection: ISO Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.273
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: SMS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.274
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: ISO (IDF) 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.275
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: ISO (IDF)
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.276
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: DS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.277
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: DS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.278
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: BS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.279
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: BS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.280
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: See below
Connection: ISO Clamp 2.2
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.281
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: See below
2.2 Connection: ISO Clamp
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.282
Butterfly valves LKB-2 Butterfly Valve
Product code: 5202 Material: 1.4307 (304L)
Connection: DIN Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.283
LKB-2 Butterfly Valve Butterfly valves
Product code: 5202 Material: 1.4404 (316L)
2.2 Connection: DIN Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
HNBR
9613433004 1322 125 96.7 110
9613433104 1692 150 104.0 80
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.284
Butterfly valves LKB-2 Butterfly Valve
Product code: 5206 Material: 1.4307 (304L)
Connection: DIN 2.2
HNBR PFA
9612075149 179 Not available 25 33.3 63.5
9612075150 220 Not available 32 33.3 63.5
9612075151 189 9612075169 405 40 37.7 60.5
9612075152 202 9612075170 468 50 46.6 63.0
9612075153 251 9612075171 555 65 57.3 74.0
9612075154 352 9612075172 717 80 63.0 80.0
9612075155 445 9612075173 873 100 77.0 91.0
9612075156 1048 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.285
LKB-2 Butterfly Valve Butterfly valves
Product code: 5206 Material: 1.4404 (316L)
2.2 Connection: DIN
HNBR PFA
9612075158 231 Not available 25 33.3 63.5
9612075159 279 Not available 32 33.3 63.5
9612075160 267 9612075178 484 40 37.7 60.5
9612075161 264 9612075179 531 50 46.6 63.0
9612075162 324 9612075180 627 65 57.3 74.0
9612075163 454 9612075181 820 80 63.0 80.0
9612075164 591 9612075182 1019 100 77.0 91.0
9612075165 1447 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.286
Butterfly valves LKB-2 Butterfly Valve
Product code: 5206 Material: 1.4307 (304L)
Connection: Clamp/Clamp 2.2
Inside surface finish: Ra ≤ 0.8 μm
E
9614290604 206 9614290622 206 9614290640 221 DN50 46.6 95
9614290605 245 9614290623 245 9614290641 270 DN65 57.3 118
9614290606 354 9614290624 354 9614290642 391 DN80 63.0 120
9614290607 485 9614290625 485 9614290643 531 DN100 77.0 136 2102-0000
E
9614290658 216 9614290676 484 DN50 46.6 95
9614290659 261 9614290677 565 DN65 57.3 118
9614290660 370 9614290678 726 DN80 63.0 120
9614290661 505 9614290679 935 DN100 77.0 136 2102-0000
2.2.287
LKB-2 Butterfly Valve Butterfly valves
Product code: 5206 Material: 1.4404 (316L)
2.2 Connection: Clamp/Clamp
Inside surface finish: Ra ≤ 0.8 μm
E
9614290613 277 9614290631 277 9614290649 308 DN50 46.6 95
9614290614 341 9614290632 341 9614290650 373 DN65 57.3 118
9614290615 505 9614290633 505 9614290651 554 DN80 63.0 120
9614290616 628 9614290634 628 9614290652 691 DN100 77.0 136 2102-0000
E
9614290667 287 9614290685 555 DN50 46.6 95
9614290668 358 9614290686 661 DN65 57.3 118
9614290669 522 9614290687 878 DN80 63 120
9614290670 649 9614290688 1078 DN100 77 136 2102-0000
2.2.288
Butterfly valves LKB-F Butterfly Valve
Product code: 5214 Material: See below
Connection: ISO/DIN Welding ends 2.2
2.2.289
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316L)
2.2 Connection: Orbital welding ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613857806 701 9614051706 744 101.6 77.0 180.0
HNBR Silicone (Q) PFA
9614051713 408 9614051725 398 N/A 25 32.5 127.0
9614051714 419 9614051726 408 9614099401 641 38 32.5 127.0
9614051715 445 9614051727 435 9614099402 714 51 42.0 132.0 TD 480-014
E
9613857906 1138 9614051712 1138 101.6 77.0 194.4
HNBR Silicone (Q) PFA
9614051719 494 9614051731 483 N/A 25 32.5 104.2
9614051720 548 9614051732 536 9614099406 769 38 32.5 104.2
TD 480-015
2.2.290
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316L)
Connection: Orbital welding 2.2
ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613858107 945 9614051814 996 DN100 77.0 136.0
HNBR Silicone (Q) PFA
9614051822 514 9614051836 501 N/A DN25 33.3 90.0
9614051823 581 9614051837 570 N/A DN32 33.3 90.0
TD 480-015
2.2.291
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316 L)
2.2 Connection: Orbital welding ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
PPL PPL
Item No. Item No. Size Dimension (mm) Ra 0.5 µm
EUR EUR
EPDM FPM E H1 ASME BPE
9613858201 377 9614051901 397 1" 32.5 127.0
9613858202 388 9614051902 408 1½" 32.5 127.0
9613858203 411 9614051903 427 2" 42.0 132.0
9613858204 475 9614051904 500 2½" 52.0 134.0
9613858205 560 9614051905 593 3" 57.0 162.0
E
9613858206 678 9614051906 717 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051925 396 9614099201 385 N/A 1" 32.5 127.0
9614051926 407 9614099202 397 9614099225 628 1½" 32.5 127.0
9614051927 430 9614099203 419 9614099226 700 2" 42.0 132.0 TD 480-014
E
9613858306 1098 9614051918 1137 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051931 478 9614099213 467 N/A 1" 32.5 72.4
9614051932 530 9614099214 520 9614099235 751 1½" 32.5 72.4
TD 480-015
2.2.292
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316 L)
Connection: Orbital welding ends/Clamp ends 2.2
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.4 µm Electro-polished
E
9613858212 744 9614051912 785 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051937 422 9614099207 412 N/A 1" 32.5 127.0
9614051938 446 9614099208 435 9614099230 666 1½" 32.5 127.0
9614051939 473 9614099209 462 9614099231 744 2" 42.0 132.0 TD 480-014
E
9613858312 1164 9614051924 1203 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051743 506 9614099219 495 N/A 1" 32.5 72.4
9614051744 570 9614099220 560 9614099240 791 1½" 32.5 72.4
TD 480-015
2.2.293
Handles for Butterfly Valves Butterfly valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves Material: 1.4301 (304)
2.2 Product code: 5226
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Pos. A* (standard) Pos. B* Inch** DIN S K R T 1.1 with 2 positions
9612045001 55 9612523701 55 25-63.5 25-50 8 120 38 22.2
9612045101 78 9612523703 78 76.1 65-80 10 162 38 30.2
9612045901 78 9612523705 78 101.6 100 12 162 38 30.2
1.1 regulating 90 oC
9612047401 157 25-63.5 25-50 8 120 38 22.2
9612047402 171 76.1 65-80 10 162 38 30.2
9612047403 203 101.6 100 12 162 38 30.2
1) Open
2) Closed
** NOTE! Sold before 890601 - LKB 101.6: Square S = 10 mm.
2.2.294
Butterfly valves Handles for Butterfly Valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves
Product code: 5226, 5222 2.2
PPL
Item No. Long/Short Size Dimension (mm)
EUR
1.4301 (304) Inch** DIN S K R T Lockable Multiposition*
Product code: 5226
9612592801 68 Long 25-63.5 25-50 8 200 52 22
9612592802 68 Long 76.1 65-80 10 200 52 30
9612592803 68 Long 101.6 100 12 200 52 30
9612592804 68 Short 25-63.5 25-50 8 150 52 32
9612592805 68 Short 76.1 65-80 10 150 52 30
9612592806 68 Short 101.6 100 12 150 52 30
*A padlock can be mounted on the Lockable Multiposition Handle (see PD 65396). Note! Padlock is not delivered.
The Lockable Multiposition Handle can be used in on/off position or for regulating with on/off position and 5 intermediate positions with 15o step.
Note for Ultra Pure ASME BPE clamp valve (size 1" - 2½")!
Installation and removal of some clamp rings is easiest by removal of the lockable multi position handle
The Lockable Multiposition Handle can not be fit on the following valve connections (valve flanges with connections):
LKB
ISO (IDF) male part, size 101.6
DS male part, size 38, 51, 73.1
BS male part, size 38, 51, 63.5, 76.1
SMS male part, size 38
DIN nut and liner, size DN40
DIN male part, size DN40, DN50, DN65
LKB-2
DIN male part/nut and liner, size DN32, DN40
PPL
Item No. Long/Short Size Dimension (mm)
EUR
Mounting brackets with handle
1.4301 (304) LKB for Inch** LKB-2 for DIN S A B
1.1 for indication units ø85
Product code: 5226
9612047501 172 25-63.5 25-50 8 96.5 147.5
9612047504 172 65 10 108.0 192.5
9612047502 190 76.1 80 10 108.0 192.5
9612047503 190 101.6 100 12 108.0 192.5
TD403007
2.2.295
Air Actuator LKLA Butterfly valves
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
2.2 Product code: 5228
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN A6 D d S With coupling
9611416301 615 25-63.5 25-50 NC 184.5 85 8
9611416302 615 76.1 65-80 NC 182.5 85 10
9611416306 615 101.6 100 NC 182.5 85 12
9612271306 1315 101.6 100 NC 308.5 133 12
9612271311 1315 125 NC 308.5 133 14
9612271316 1315 152 150 NC 308.5 133 15
9611416304 615 25-63.5 25-50 NO 184.5 85 8
9611416305 615 76.1 65-80 NO 182.5 85 10
9611416307 615 101.6 100 NO 182.5 85 12
6
9612271307 1315 101.6 100 NO 308.5 133 12
9612271312 1315 125 NO 308.5 133 14
9612271317 1315 152 150 NO 308.5 133 15
9611417491 671 25-63.5 25-50 A/A 184.5 85 8
9611417492 671 76.1 65-80 A/A 182.5 85 10
9611417493 671 101.6 100 A/A 182.5 85 12
9611417502 926 125 A/A 185.5 85 14
9611417500 926 152 150 A/A 185.5 85 15
9612271308 1315 101.6 100 A/A 308.5 133 12
9612271313 1315 125 A/A 308.5 133 14
9612271318 1315 152 150 A/A 308.5 133 15
1.4301 (304) Inch* DIN A5 D d S Without coupling
9611416300 572 NC 165.5 85 17
9612271301 1277 NC 282 133 30
9611416303 572 NO 165.5 85 17
9612271302 1277 NO 282 133 30
9611417490 632 A/A 165.5 85 17
5
9611417501 884 A/A 165.5 85 20
9612271303 1277 A/A 282 133 30
2.2.296
Butterfly valves Air Actuator LKLA-T
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
Product code: 5228 2.2
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN A3 D d S With coupling
9612194002 689 25-63.5 25-50 NC 236.1 85 8
9612194003 689 76.1 65-80 NC 234.1 85 10
9612194007 689 101.6 100 NC 234.1 85 12
9612374906 1478 101.6 100 NC 363.5 133 12
9612374911 1478 125 NC 363.5 133 14
9612374916 1478 152 150 NC 363.5 133 15
9612194005 689 25-63.5 25-50 NO 236.1 85 8
9612194006 689 76.1 65-80 NO 234.1 85 10
9612194008 689 101.6 100 NO 234.1 85 12
3
9612374907 1478 101.6 100 NO 363.5 133 12
9612374912 1478 125 NO 363.5 133 14
9612374917 1478 152 150 NO 363.5 133 15
9612194102 749 25-63.5 25-50 A/A 236.1 85 8
9612194103 749 76.1 65-80 A/A 234.1 85 10
9612194104 749 101.6 100 A/A 234.1 85 12
9612194202 1000 125 A/A 237.1 85 14
9612194201 1000 152 150 A/A 237.1 85 15
9612374908 1478 101.6 100 A/A 363.5 133 12
9612374913 1478 125 A/A 363.5 133 14
9612374918 1478 152 150 A/A 363.5 133 15
A1 D d S Without coupling
9612194001 650 NC 217.1 85 17
9612374901 1439 NC 337 133 30
9612194004 650 NO 217.1 85 17
9612374902 1468 NO 337 133 30
9612194101 709 A/A 217.1 85 17
9612194203 957 A/A 217.1 85 20 1
2.2.297
Mounting Brackets Butterfly valves
Mounting brackets for actuators and handles for LKB valves Material: 1.4301 (304)
2.2 Product code: 5222
PPL
Item No. Size Dimension (mm)
EUR
Mounting brackets for
Inch DIN A B C actuator LKLA Ø 85
9611416470 19 25-63.5 25-50 85 75.5 58.5
9612081502 19 65 85 76,5 59,0
9611416480 25 76.1-101.6 80-100 125 77.5 70.0
9612099901 132 125 130 88.0 71.0
9611416640 132 152 150 125 88.0 69.2
2.2.298
Butterfly valves Mounting Brackets
Mounting brackets for other valves Material: 1.4301 (304)
Product code: 5222 2.2
2.2.299
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: 5222
PPL
Item No. DN DN Dimension (mm)
EUR
For Nocado butterfly valves
9612084301 141 25 10 53 51.1
9612084302 141 32 10 53 55.4
9612084303 141 40 10 56 58.4
9612084304 141 50 10 56 67.5
9612084305 141 65 10 59 79.1
9612084306 141 80 16 62 90.2
9612084307 141 100 16 65 104.2
2.2.300
Butterfly valves Mounting Brackets
Mounting brackets for other valves Material: 1.4301 (304)
Product code: see below 2.2
PPL PPL
Item No. Size Item No. Butterfly
EUR EUR
Product code: 5222 ISO Yoke Coupling Type JJ
9613497203 113 1”-2½” ø85 9613497501 112
9613497202 113 3” ø85 9613497401 112
9613497201 113 4” ø85 9613497401 112
9613497204 257 6” ø133 9613497301 112
9613497205 98 4” ø133 9614081601 104
TD 407-046
2.2.301
Unique Control Butterfly valves
Product code: 5229 Actuator with control for LKB/i-BFV
2.2
PPL
Item No. Supply sensor system Function Dimension (mm)
EUR
A1 D Actuator for LKB/i-BFV
9614067201 1414 AS-Interface v2.1, 31 node C2 / NC 263 90
9614067202 1414 AS-Interface v2.1, 31 node C2 / NO 263 90
9614067221 1414 AS-Interface v3.0, 62 node C2 / NC 263 90
9614067222 1414 AS-Interface v3.0, 62 node C2 / NO 263 90
9614067209 1279 Digital 24V DC C2 / NC 263 90
9614067210 1279 Digital 24V DC C2 / NO 263 90
2109-0006
A1
D
2.2.302
Butterfly valves Mounting Brackets for Unique Control
Product code: 5222 Actuator with control
Mounting brackets for LKB/ i-BFV 2.2
Material: 1.4301 (304)
PPL
Item No. Valve types Size
EUR
Mounting brackets for
mm DIN d
Unique Control
9614090101 49 LKB/LKB-F 25 - 63.5 mm 25-50 8
9614090102 51 LKB/LKB-F 65 8
9614090103 53 LKB/LKB-F 76.1 mm 80 10
9614090104 56 LKB/LKB-F 101.6 mm 100 12
9614090105 44 i-BFV 25 - 63.5 mm 25-50 8
9614090106 50 i-BFV 76.1 mm 80 10
9614090107 51 i-BFV 101.6 mm 100 12
2109-0005
2.2.303
This page is intentionally left blank
2.3 Control / Check valves
The non-return valve LKC-2 is designed for use in hygienic installations to prevent reverse
product flow.
Product leaflets
LKC-2/LKC-H Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.306
LKC UltraPure Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.308
LKUV-2 Air-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.310
LKSV Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.312
SB Self-cleaning CO2-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.314
Price lists
LKC-2 / LKC-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.316
LKC-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.317
LKC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.318
LKBV, LKSV, LKUV-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.320
SB Self Cleaning CO2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.321
LKC-2/LKC-H Non-return Valve Control / Check valves
.
2.3
Concept
Non-return valve LKC-2 is designed for use in stainless steel pipe
installations to prevent reverse flow.
Working principle
LKC-2 opens when the pressure below the valve plug exceeds the
pressure above the plug and the spring force.
The valve closes when pressure equalization has been achieved. A
higher counter pressure will press the valve plug against the seat.
Standard Design
The valve body is in two parts, assembled by means of a clamp ring
and hygienically sealed with a special seal ring. A guide disc and four
legs guide the spring loaded valve plug with an O-ring seal.
The valve is available with welding ends for tubes according to ISO
and DIN 11850.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304) / 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . -10°C External surface finish . . . . . . . . . . . Bright (Machined Ra 1.6)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Pressure
Product wetted seals: . . . . . . . . . . . EPDM rubber
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Mechanical
Required differential pressure for opening the valve when fitted in a
vertical pipe, as shown in fig. 3, is approx. 6 kPa (0.06 bar)
.
Options
Product wetted seal rings of Nitrile (NBR) or Fluorinated rubber (FPM).
2.3.306
Control / Check valves LKC-2/LKC-H Non-return Valve
P (kPa)
DN 25 32/40 50 65 80 100 2.3
ISO 25 38 51 63.5 76.1 101.6
300
TD 406-013
200
100
90
80
70
60
50
40 2600-0002
30
20
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig. 1. Note! Fig. 2 = Flow direction.
For the diagram the following applies:
Shows the optimal built-in situation. Other positions
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. possible are e.g. horizontal. The four guide legs of
the valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
t
H
OD
ID
A
2600-0001
t 2600-0000
ID
A
OD
Vertical mounted Horizontal mounted
ISO DIN
Size 25 38 51 63.5 76.1 101.6 DN DN DN DN DN DN DN
mm mm mm mm mm mm 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115 155 62.5 75.0 75.0 87.5 95.0 115 155
OD 25.4 38.4 51.4 63.9 76.4 102 30.0 36.0 42.0 54.0 70.0 85.0 104
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100
t 1.45 1.45 1.45 1.7 2.2 2.2 2 2 2 2 2 2 2
H 72.0 85.5 99 127 138 164 72.0 85.5 85.5 99 127 138 164
Weight (kg) 0.5 0.7 1.0 1.7 2.4 4.3 0.5 0.7 0.7 1.0 1.7 2.4 4.3
ISO
Size 25 38 51 63.5 76.1
mm mm mm mm mm
A 95.5 86.4 104.1 119.4 139.7
OD 25.4 38.4 51.4 63.9 76.4
ID 22.5 35.5 48.5 60.5 72.0
t 1.45 1.45 1.45 1.7 2.2
H 72.0 85.5 99.0 127.0 138.0
Weight (kg) 0.5 0.7 1.0 1.7 2.4
2.3.307
LKC UltraPure Non-return Valve Control / Check valves
.
2.3
Concept
LKC is a non-return valve preventing reverse flow in a system. The
UltraPure execution is designed and documented to meet the demand
in industries like BioPharm and Personal Care.
Working principle
The spring acts on the valve plug and keeps the valve closed until the
force from the pressure in the inlet exceeds the force of the spring. If a
reverse flow should occur the spring force and the pressure from the
outlet will keep the valve closed.
Standard Design
The valve body is made in two parts that are assembled with a clamp
ring. A guide disc and four legs guide the spring loaded valve plug in
the valve body.
2.3.308
Control / Check valves LKC UltraPure Non-return Valve
TD 406-013_1
200
100
90
80
70
60
50
40
30
20 TD 406-026_1
1)
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig.1. Note! Fig.2.
For the diagram the following applies:
1 = Flow direction.
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. Shows the optimal built-in situation to make sure
the valve is drainable. The four guide legs of the
valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
A1
A
t
2601-0000
ID
OD
Table 1. Dimensions.
ISO DIN
Size 25 38 51 63.5 76.1 101.6 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115.0 155.0 62.5 75.0 75.0 87.5 95.0 115.0 155.0
A1 105.5 118.0 130.5 138.0 158.0 198.0 105.5 118.0 118.0 130.5 151.0 171.0 211.0
OD 25.4 38.4 51.4 63.9 76.4 102.0 30.0 36.0 42.0 54.0 70.0 85.0 104.0
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100.0
t 1.45 1.45 1.45 1.7 2.2 2.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0
H 77.4 90.4 103.6 132.6 144.0 164.0 77.4 90.4 90.4 103.6 132.6 144.0 164.0
Weight (kg):
Welding ends 0.7 1.0 1.3 2.1 2.9 4.3 0.7 1.0 1.0 1.3 2.1 2.9 4.3
Clamp ends 0.9 1.1 1.4 2.5 3.4 4.7 0.9 1.1 1.1 1.4 2.5 3.4 4.7
TD 900-563
2.3.309
LKUV-2 Air-Relief Valve Control / Check valves
.
2.3
Concept
LKUV-2 is a reliable, automatic air-relief valve which is installed
vertically on the top of a pipeline or container or before the inlet for a
pump, where the removal of air is required. Example 1: Bleeding of a
pipe line where an air pocket has formed on account of the installation.
In this case the valve is installed at the top of the pipe. Example 2:
Bleeding of a pipe on the suction side of a pump. The suction side is
bled automatically, before the pump starts, establishing a vacuum.
Binding of air to the product will be prevented, and hence subsequent
cavitation. In this case the valve is installed in front of the pump, on
top of the inlet pipe.
Working principle
LKUV-2 is a double-seated valve with a freely moving plastic ball. The
ball, which is lighter than water, closes against the upper or lower seat,
depending on the pressure conditions.
Standard design
The valve body is in two parts and assembled by means of a clamp.
The lower valve body has a welding stub.
Pressure Materials
Max. product pressure: . . . . . 1000 kPa (10 bar) Product wetted steel parts: . . . 1.4301 (304)
Max. temperature: . . . . . . . . 90°C (because of the plastic ball) Ball: Material . . . . . . . . . . . . Polypropylene
Density of ball: . . . . . . . . . . . 0.906 kg/dm3 Product wetted seals: . . . . . . EPDM
Surface finish: . . . . . . . . . . . Bright
2.3.310
Control / Check valves LKUV-2 Air-Relief Valve
Options
OD2
OD2 ID2
TD 412-022 TD 412-020
A
ID2
A
G
t1 G
ID1
ID1
OD3
OD1
H
H
Fig. 2. Dimensions
Fig. 1. Dimensions
Dimensions
TD 412-012
TD 412-013
2.3.311
LKSV Float Valve Control / Check valves
.
2.3
Concept
Float valve LKSV is designed for maintaining a constant liquid level in
a tank or container.
LKSV is, however, not suitable if the liquid has a tendency to foam, and
the pressure drop is relatively high.
Working principle
Float valve LKSV is installed on the tank wall and the tank inlet tube
is fixed to the valve. The seat opening is determined by the position
of the float on the liquid. The movement of the float is transferred by
mechanical connection to the valve which allows liquid flow into the
tank to compensate for outward flow, thus maintaining a constant
level in the tank.
Standard Design
LKSV has a valve body and float of stainless steel. The valve body is
made for fitting into the side wall of a tank, and it is supplied with a
rubber seal for the product side and a fibre ring which goes between
the tank wall and the retaining nut. The valve body has an internal pipe
thread for connecting the inlet pipe. The valve cone is fitted with an
O-ring which seals against the valve seat.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 95°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304)
Min. temperature: . . . . . . . . . . . . . . 10°C Product wetted seal: . . . . . . . . . . . . NBR
Surface finish: . . . . . . . . . . . . . . . . Semi bright
Pressure
Max. product pressure: . . . . . . . . . . 400 kPa (4 bar)
2.3.312
Control / Check valves LKSV Float Valve
TD 410-008
Q (m³/h)
Note! Capacities are for float valve in fully open position.
Dimensions: (mm)
1-1½” 2-2½” 3-3½”
0.00 0.00
øD
C
øD
C
øD
0.00
C
˚
40
E
E
E
˚ ˚
40 40
A
B
TD 410-013
A A
B B
TD 410-012 TD 410-011
øD
F
TD 410-014
2.3.313
SB Self-cleaning CO2-valve Control / Check valves
.
2.3
Concept
Combined gas escape/supply valve to be used in tank top systems
and other applications for easy gas flow, allowing venting as well as
pressurizing of vessel through the valve. Partly-closed for CIP liquid
to be cleanable and self-draining.
Working Principle
The internal polypropylene valve body is force opened by a stainless
steel spring, thus allowing full gas capacity through the valve in both
directions. By introducing CIP flow against the spring force, the internal
valve body will be moved to a closed position.
The CIP liquid will close the valve but a special drilling of the valve
body ensures cleaning of all valve parts. Depending on valve size, this
CIP flow is approx. 800-900 l/h.
Standard Design
The valve housing consists of two parts held together by a threaded
connection. Inside there is a valve body and a spring to keep the body
in open position. The valve body is drilled to ensure internal cleaning of
the valve during CIP.
The valve is typically positioned as an integrated part of the
gas/CIP-pipe at the top plate. It can be mounted at an angle of
maximum 45° to the ideal vertical position.
2.3.314
Control / Check valves SB Self-cleaning CO2-valve
2.3
2.3.315
LKC-2 / LKC-H Control / Check valves
Non-return valves Connection: Welding ends/clamp ends
Product code: 5280 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
2.3
DIN tube
9612220040 405 9612220047 448 25.0 62.5 82.0
9612220041 419 9612220048 469 32.0 75.0 95.5
9612220042 443 9612220049 491 40.0 75.0 95.5
9612220043 496 9612220050 573 50.0 87.5 109.0
9612220044 645 9612220051 754 65.0 95.0 137.0
9612220045 857 9612220052 971 80.0 115.0 148.0
9612220046 1474 9612220053 1835 100.0 155.0 164.0
Clamp ends
9612650179 525 9612650105 567 25 105.5 82.0
9612650180 564 9612650106 615 38 118.0 95.5
9612650102 647 9612650107 726 51 130.5 109.0
9612650100 878 9612650164 1088 63.5 138.0 137.0
9612650101 1118 9612650165 1229 76 158.0 148.0
9612650181 1935 9612650182 2291 101.6 198.0 164.0
NOTE! Seal rings of Nitrile (NBR) or Fluorinated rubber are also available.
2.3.316
Control / Check valves LKC-2 - Options
Non-return valves
The LKC-2 valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5280 2.3
PPL
Item No. Size Options
EUR
Inch DIN Male parts
63 25 25
63 38 40
76 51 50
Male part standards (included in the price) SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
118 63.5 65
130 76.1 80
232 101.6 100
Seals
0 All types Replacement to seals of Nitrile (NBR).
41 25-63.5 Replacement to seals of Fluorinated rubber (FPM).
106 76101.6 Replacement to seals of Fluorinated rubber (FPM).
* = On request
2.3.317
LKC UltraPure Control / Check valves
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
2.3 Inside surface finish Ra < 0.8 µm
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613484327 1227 9613484340 1227 25 105.5 77.4
9613484328 1372 9613484341 1372 38 118.0 90.4
9613484329 1549 9613484342 1549 51 130.5 103.6
9613484330 1811 9613484343 1811 63.5 138.0 132.6
9613484331 2191 9613484344 2191 76 158.0 144.0
9613484332 3849 9613484345 3855 101.6 198.0 164.0
DIN
9613484307 700 9613484320 700 25 62.5 77.4
9613484308 760 9613484321 760 32 75.0 90.4
9613484309 817 9613484322 817 40 75.0 90.4
9613484310 1022 9613484323 1022 50 87.5 103.6
9613484311 1315 9613484324 1315 65 95.0 132.6
9613484312 1665 9613484325 1665 80 115.0 144.0
9613484313 3329 9613484326 3329 100 155.0 164.0
DIN Clamp
9613484333 1227 9613484346 1227 25 105.5 77.4
9613484334 1315 9613484347 1315 32 118.0 90.4
9613484335 1372 9613484348 1372 40 118.0 90.4
9613484336 1549 9613484349 1549 50 130.5 103.6
9613484337 1811 9613484350 1811 65 138.0 132.6
9613484338 2191 9613484351 2191 80 158.0 144.0
9613484339 3855 9613484352 3855 100 198.0 164.0
2.3.318
Control / Check valves LKC UltraPure
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
Inside surface finish Ra < 0.5 µm 2.3
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613481927 1315 9613481940 1315 25 105.5 77.4
9613481928 1432 9613481941 1432 38 118.0 90.4
9613481929 1636 9613481942 1636 51 130.5 103.6
9613481930 1928 9613481943 1928 63.5 138.0 132.6
9613481931 2279 9613481944 2279 76 158.0 144.0
9613481932 3943 9613481945 3943 101.6 198.0 164.0
DIN
9613481907 789 9613481920 789 25 62.5 77.4
9613481908 847 9613481921 847 32 75.0 90.4
9613481909 906 9613481922 906 40 75.0 90.4
9613481910 1110 9613481923 1110 50 87.5 103.6
9613481911 1402 9613481924 1402 65 95.0 132.6
9613481912 1753 9613481925 1753 80 115.0 144.0
9613481913 3417 9613481926 3417 100 155.0 164.0
DIN Clamp
9613481933 1315 9613481946 1315 25 105.5 77.4
9613481934 1372 9613481947 1372 32 118.0 90.4
9613481935 1432 9613481948 1432 40 118.0 90.4
9613481936 1636 9613481949 1636 50 130.5 103.6
9613481937 1928 9613481950 1928 65 138.0 132.6
9613481938 2279 9613481951 2279 80 158.0 144.0
9613481939 3943 9613481952 3943 100 198.0 164.0
2.3.319
LKBV, LKSV, LKUV-2 Control / Check valves
Other valves Material: 1.4301 (304)
Product code: 5288
2.3
PPL
Item No Gasket Size Dimension (mm)
EUR
Inch A B D Air blow valve - LKBV
9611250117 1002 51 106 143
G
OD1
H
* = On request
2.3.320
Control / Check valves SB Self Cleaning CO2 Valve
Check Valves Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm 2.3
PPL Dimension
Item No. Size DN SCANDI BREW
EUR H (mm) H (in)
Welding End - DIN 11850
9615116001 373 DN25 78 3.07
9615116002 443 DN40 86 3.39
9615116003 575 DN50 113 4.45
9615116004 755 DN65 133 5.24
9615116005 1034 DN80 165 6.5
9615116006 1457 DN100 165 6.5
2.3.321
SB Self Cleaning CO2 Valve Control / Check valves
Non-Return Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.3 Outside surface finish: Ra ≤ 1.6 µm
PPL Dimension
Item No. Size DN SCANDI BREW
EUR H (mm) H (in)
DIN Male/Weld End - DIN11851 / DIN11850
9615117807 361 DN25 100 3.94
9615117808 470 DN40 108 4.25
9615117809 636 DN50 136 5.35
9615117810 823 DN65 158 6.22
9615117811 1059 DN80 190 7.48
9615117812 1599 DN100 195 7.68
2.3.322
2.4 Diaphragm valves
Our extensive range of aseptic diaphragm valves covers your need for ultra-hygienic
processes.
Product leaflets
Unique DV-ST UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.324
Price lists
Unique DV-ST UltraPure - ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.336
Unique DV-ST UltraPure - Series A/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.340
Unique DV-ST UltraPure - Series B/ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.344
Unique DV-ST UltraPure - ISO 2037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.348
Unique DV-ST UltraPure - Options: 2-way valves . . . . . . . . . . . . . . . . . . . . 2.4.352
Unique DV-ST UltraPure - T-valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.353
Unique DV-ST UltraPure - Tank Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . 2.4.354
Unique DV-ST UltraPure - Tandem Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.356
Unique DV-ST UltraPure Diaphragm valves
2.4
ky Alfa Laval Unique DV-ST UltraPure
Simply Unique Diaphragm Valves
Concept
The standard Unique DV-ST UltraPure is designed either for manual
operation or for Pneumatic operation. The valve consist of a valve
body, diaphragm, handle or actuator. Optional Sensing and control
units are available. With a fully modular design the Unique DV-ST
UltraPure can be built to meet virtually any demand within most
industries.
The valves are primarily used in biotech and pharmaceutical industries
however they are also widely used in aseptic and hygienic processes
as well as in utility systems within dairy, beverage and food industries.
Working principle
Manual operation
A simple turn of the handle will push the compressor downwards on
the diaphragm, pressing the diaphragm against the weir of the valve
body thereby closing the valve
Pneumatic operation
The actuator controls the axial movement of a piston, thereby opening
or closing the valve depending on the actuator function.
.
Two-way T-Forged T-Block
Cast Forged and block
Material CF3M (316L) 1.4435 (316L)
Delta ferrite < 2.0% < 0.5%
Sulphur content < 0.04% 0.005-0.017%
Ra < 0.5µm Ra < 0.5µm
Internal surface finish
Ra < 0.4µm EP 1) Ra < 0.4µm EP 1)
Multi-port Tandem Tank outlet- Tank outlet-block
External surface finish Blasted Blasted
forged 1)Electro Polished
0.5µm = SF1, 0.4µm = SF4
2.4.324
Diaphragm valves Unique DV-ST UltraPure
.
Actuator
Model SS
DN 8 - 80
Sizes
1/4” - 3”
Housing Stainless steel
Intermediate part Stainless steel
Compressor, stem Stainless steel
Max. product working pressure, EPDM, PTFE/EPDM 10 bar
Max. product working pressure, TFM/EPDM 6 bar
Full Vacuum
Max. air temperature 80°C
Max. air pressure 7 bar
ATEX,
Autoclavable 1)
Leakage Detection
1) 121°C for max. 60 min
.
Handles
Leakage Detection
1) For DN 65 and up, the compressor is nickel plated cast iron
2) POM (Polyoxymethylene)
3) 121°C for max. 60 min.
2.4.325
Unique DV-ST UltraPure Diaphragm valves
The hard elastomers are supported by a soft elastomer (EPDM). The Hard elastomers offer the highest possible degree of chemical
2-piece design allows the two elastomers to work independently of resistance. Our TFM (PFTE grade) elastomer is a more flexible material
each other, thereby reducing tension caused by different thermal and has some of the features of soft elastomer including for example
properties. low creep.
Diaphragms are available with 3 different types of connections: thread, For further information, please see below or contact Alfa Laval for
bayonet and button connection. further guidance.
Diaphragm properties:
2.4.326
Diaphragm valves Unique DV-ST UltraPure
Drain angle x :
2.4.327
Unique DV-ST UltraPure Diaphragm valves
2-way bodies:
.
2-way bodies are the standard configuration for shut off and regulating functions.
2.4 The 2-way bodies are available from forged or cast material.
OD
TD 456-156
OD ID
TD 456-157
L / L1
2) ASME BPE forged valves only, short version acc. to ASME BPE dimension table for hygienic clamp joint: Weir style diaphragm valve
3) Standard build-in length acc. EN 558-1, Series 7
2.4.328
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
.
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg.
The T- bodies are available as machined from block or from forged material. 2.4
.
Dimension table for T-forged bodies - ASME BPE
2.4.329
Unique DV-ST UltraPure Diaphragm valves
2.4.330
Diaphragm valves Unique DV-ST UltraPure
2.4.331
Unique DV-ST UltraPure Diaphragm valves
2.4.332
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg. The T- bodies are
available as machined from block or from forged material.
2.4
2.4.333
Unique DV-ST UltraPure Diaphragm valves
DN ØA B R ØA
(mm) (mm)
B
R
DN15 (1/2") 90 5.4 144°
DN20 (3/4") 100 5.4 144°
DN25 (1") 120 5.4 144° 2510-0019
30
DN50 (2") 180 5.4 144°
o
DN65 (2½") 200 5.4 144°
DN80 (3") 250 5.4 144°
For OD dimensions see two-way valves.
øA B R B øA
R
DN
(mm) (mm) (mm)
15 (½”) 90 6 500 30˚
20 (¾”) 100 6 600 45˚
25 (1”) 120 6 750
40 (1½”) 150 6 900
50 (2”) 180 6 1000
65 (2½”) 200 8 1100
80 (3”) 225 8 1200
For OD dimensions see two-way bodies.
TD 456-202
2.4.334
Diaphragm valves Unique DV-ST UltraPure
A B C
D E F
1 3
TD 456-223
Multi-port body:
Multi-port bodies are a space and time saving alternative to valve
clusters minimising dead volumes. Alfa Laval offers customised
solutions for both simple and complex processes.
.
For more details, please contact Alfa Laval.
2.4.335
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000677 680 9615000683 795 25 1” 25.40 x 1.65 128 129
9615000701 1037 9615000707 1229 40 1 1 /2 ” 38.10 x 1.65 165 161
9615000725 1346 9615000731 1596 50 2” 50.80 x 1.65 195 192
OD
9615004925 2267 9615004926 2565 65 2 1 /2 ” 63.50 x 1.65 255 218
TD 456-145
t
9615004941 2860 9615004942 3163 80 3” 76.20 x 1.65 274 256 B
A
9615004704 733 9615000927 863 25 1” 25.40 x 1.65 128 129
9615004705 1110 9615000928 1301 40 1 1 /2 ” 38.10 x 1.65 165 161
9615004706 1418 9615001167 1635 50 2” 50.80 x 1.65 195 192
9615004923 2380 9615004924 2730 65 2 1 /2 ” 63.50 x 1.65 255 218
OD
9615004939 3070 9615004940 3373 80 3” 76.20 x 1.65 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004707 461 9615004712 491 15 1/ 12.70 x 1.65 90 110
4”
9615004708 619 9615004713 732 20 3/ 19.05 x 1.65 102 119
9615004709 693 9615004714 806 25 1” 25.40 x 1.65 118.5 129
9615004710 1019 9615004715 1185 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004711 1289 9615004716 1507 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.336
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000606 695 96150049481) 768 10 3/ 9.53 x 0.89 109 109 89
2”
9615000627 748 9615000633 850 15 1/ 12.70 x 1.65 115 144 110
4”
9615000651 996 9615000657 1110 20 3/ 19.05 x 1.65 148 148 119
9615000675 1198 9615000681 1311 25 1” 25.40 x 1.65 193 193 129
A
9615000699 1860 9615000705 2026 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615000723 2254 9615000729 2471 50 2” 50.80 x 1.65 274 274 192
9615000745 4115 9615000750 4412 65 2 1 /2 ” 63.50 x 1.65 344 344 218
9615000765 4589 9615000770 4892 80 3” 76.20 x 1.65 354 354 256
OD
t
B
Composite/Composite
2”
9615000625 674 9615000631 749 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615000649 794 9615000655 907 20 3/ 19.05 x 1.65 148 148 119
9615000673 875 9615000679 1043 25 1” 25.40 x 1.65 160 182 129
9615000697 1306 9615000703 1605 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615000721 1600 9615000727 1959 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2”
9615004719 1689 9615004724 1719 15 1/ 12.70 x 1.65 114 114 110
9615004720 2291 9615004725 2404 20 3 /4 ” 19.05 x 1.65 147 147 119
9615004721 2361 9615004726 2473 25 1” 25.40 x 1.65 152 152 129
1 1 /2 ”
A
9615004722 3414 9615004727 3580 40 38.10 x 1.65 204 204 161
9615004723 4317 9615004728 4535 50 2” 50.80 x 1.65 216 216 192
OD
t
2.4.337
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
EPDM PTFE / EPDM DN Inch OD x t A B Stainless steel/ Stainless steel
9615000995 425 9615001037 455 15 1/ ” 12.70 x 1.65 101 110
2
9615001091 508 9615001133 623 20 3/ ” 19.05 x 1.65 116 119
4
9615001187 567 9615001229 698 25 1” 25.40 x 1.65 128 129
9615001283 876 9615001319 1060 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615001389 1150 9615001395 1367 50 2” 50.80 x 1.65 195 192
OD
TD 456-145
t
B
Composite/Stainless steel
2”
9615004730 467 9615004729 471 15 1/ 12.70 x 1.65 101 110
4”
9615004731 552 9615000739 642 20 3/ 19.05 x 1.65 116 119
9615004732 652 9615000738 734 25 1” 25.40 x 1.65 128 129
9615004733 966 9615000734 1097 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615004734 1178 9615000748 1395 50 2” 50.80 x 1.65 195 192
OD
TD 456-147
t
B
Composite/Composite
2”
9615004910 380 9615004739 436 15 1/ 12.70 x 1.65 90 110
4”
9615004735 538 9615001151 652 20 3/ 19.05 x 1.65 102 119
9615004736 611 9615001152 725 25 1” 25.40 x 1.65 118.5 129
9615004737 875 9615004740 1041 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004738 1093 9615004741 1310 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.338
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001089 916 9615001095 1006 20 3/ 19.05 x 1.65 148 148 119
9615001185 1088 9615001191 1200 25 1” 25.40 x 1.65 193 193 129
9615001281 1717 9615001317 1848 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615001365 2057 9615001393 2231 50 2” 50.80 x 1.65 274 274 192
A
OD
t
B
Composite/Composite
2”
9615000991 620 9615000997 695 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615001087 713 9615001093 826 20 3/ 19.05 x 1.65 148 148 119
9615001183 794 9615001189 961 25 1” 25.40 x 1.65 160 182 129
9615001279 1162 9615001285 1462 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615001363 1404 9615001391 1762 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2.4.339
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
PTFE /
EPDM DN Inch OD x t A B Stainless steel /Stainless steel
EPDM
9615004961 1) 4”
9615004959 354 394 8 1/ 10.00 x 1.00 65 89
9615004962 1) 8”
9615000984 446 483 10 3/ 13.00 x 1.50 65 89
2”
9615001029 481 9615001035 509 15 1/ 19.00 x 1.50 101 110
4”
9615001077 614 9615001083 731 20 3/ 23.00 x 1.50 116 119
A
9615001125 680 9615001131 795 25 1” 29.00 x 1.50 128 129
9615001221 1059 9615001227 1229 40 1 1 /2 ” 41.00 x 1.50 165 161
9615001269 1375 9615001275 1596 50 2” 53.00 x 1.50 195 192
OD
9615004917 2267 9615004918 2565 65 2 1 /2 ” 70.00 x 2.00 255 218
TD 456-145
t
9615004933 2860 9615004934 3163 80 3” 85.00 x 2.00 274 256 B
A
9615004755 733 9615004760 846 25 1” 29.00 x 1.50 128 129
9615004756 1110 9615004761 1275 40 1 1 /2 ” 41.00 x 1.50 165 161
9615004757 1447 9615004762 1635 50 2” 53.00 x 1.50 195 192
9615004915 2426 9615004916 2676 65 2 1 /2 ” 70.00 x 2.00 255 218
OD
9615004931 3131 9615004932 3373 80 3” 85.00 x 2.00 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004763 461 9615004768 491 15 1/ 19.00 x 1.50 90 110
4”
9615004764 619 9615004769 732 20 3/ 23.00 x 1.50 102 119
9615004765 693 9615004770 806 25 1” 29.00 x 1.50 118.5 129
9615004766 1019 9615004771 1185 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004767 1289 9615004772 1507 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.340
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000982 695 9615004968 1) 768 10 3/ 13.00 x 1.50 109 109 89
2”
9615001027 748 9615001033 850 15 1/ 19.00 x 1.50 115 144 110
4”
9615001075 996 9615001081 1110 20 3/ 23.00 x 1.50 147 147 119
9615001123 1198 9615001129 1311 25 1” 29.00 x 1.50 152 152 129
A
9615001219 1860 9615001225 2026 40 1 1 /2 ” 41.00 x 1.50 204 204 161
9615001267 2254 9615001273 2471 50 2” 53.00 x 1.50 216 216 192
9615001309 4115 9615001314 4412 65 2 1 /2 ” 70.00 x 2.00 344 344 218
9615001349 4589 9615001354 4892 80 3” 85.00 x 2.00 354 354 256
OD
t
B
Composite/Composite
2”
9615001025 674 9615001031 749 15 1/ 19.00 x 1.50 115 144 110
TD 456-141
4”
9615001073 794 9615001079 907 20 3/ 23.00 x 1.50 148 148 119
9615001121 875 9615001127 1043 25 1” 29.00 x 1.50 160 182 129
9615001217 1306 9615001223 1605 40 1 1 /2 ” 41.00 x 1.50 240 269 161
A
9615001265 1600 9615001271 1959 50 2” 53.00 x 1.50 254 279 192
OD
t
B
2”
9615004774 1689 9615004779 1719 15 1/ 19.00 x 1.50 130 130 110
9615004775 2291 9615004780 2404 20 3 /4 ” 23.00 x 1.50 163 163 119
9615004776 2361 9615004781 2473 25 1” 29.00 x 1.50 168 168 129
9615004777 3414 9615004782 3580 40 1 1 /2 ” 41.00 x 1.50 231 231 161
A
2.4.341
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Materiel: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001257 1106 9615001263 1324 50 2 53.00 x 1.50 195 192
OD
TD 456-145
t
B
A
9615004788 1201 9615004793 1395 50 2 53.00 x 1.50 195 192
OD
TD 456-147
t
B
Composite/Composite
2”
9615004794 381 9615004799 410 15 1/ 19.00 x 1.50 90 110
4”
9615004795 515 9615004800 627 20 3/ 23.00 x 1.50 102 119
9615004796 581 9615004801 694 25 1” 29.00 x 1.50 118.5 129
9615004797 842 9615004802 1007 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004798 1050 9615004803 1267 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.342
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001063 893 9615001069 1006 20 3/ 23.00 x 1.50 148 148 119
9615001111 1088 9615001117 1200 25 1” 29.00 x 1.50 193 193 129
9615001207 1682 9615001213 1848 40 1 1 /2 ” 41.00 x 1.50 263 263 161
9615001255 2014 9615001261 2231 50 2” 53.00 x 1.50 274 274 192
A
OD
t
B
Composite/Composite
2”
9615001013 593 9615001019 668 15 1/ 19.00 x 1.50 115 144 110
TD 456-141
4”
9615001061 691 9615001067 872 20 3/ 23.00 x 1.50 148 148 119
9615001109 765 9615001115 932 25 1” 29.00 x 1.50 160 182 129
9615001205 1129 9615001211 1427 40 1 1 /2 ” 41.00 x 1.50 240 269 161
A
9615001253 1361 9615001259 1718 50 2” 53.00 x 1.50 254 279 192
OD
t
B
2.4.343
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
4
9615001525 666 9615001531 779 25 1” 33.70 x 2.00 128 129
9615001621 1037 9615001627 1203 40 1 1 /2 ” 48.30 x 2.00 165 161
9615001669 1346 9615001675 1563 50 2” 60.30 x 2.00 195 192
OD
9615004921 2267 9615004922 2565 65 2 1 /2 ” 76.10 x 2.00 255 218
TD 456-145
t
9615004937 2860 9615004938 3163 80 3” 88.90 x 2.30 274 256 B
A
9615004818 733 9615004823 846 25 1” 33.70 x 2.00 128 129
9615004819 1110 9615004824 1275 40 1 1 /2 ” 48.30 x 2.00 165 161
9615004820 1418 9615004825 1635 50 2” 60.30 x 2.00 195 192
9615004919 2380 9615004920 2676 65 2 1 /2 ” 76.10 x 2.00 255 218
OD
9615004935 3070 9615004936 3373 80 3” 88.90 x 2.30 274 256 TD 456-147
t
B
Composite/Composite
8”
9615004971 424 9615004977 454 10 3/ 17.20 x 1.6 90 110
2”
9615004826 461 9615004831 491 15 1/ 21.30 x 1.6 90 110
4”
9615004827 619 9615004832 732 20 3/ 26.90 x 1.6 102 119
9615004828 693 9615004833 806 25 1” 33.70 x 2.00 118,5 129
9615004829 1019 9615004834 1185 40 1 1 /2 ” 48.30 x 2.00 139 161
A
9615004830 1289 9615004835 1507 50 2” 60.30 x 2.00 172 192
OD
TD 456-187
t
2.4.344
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001382 711 9615001385 813 10 3/ 17.2 x 1.60 115 144 110
9615001427 748 9615001433 850 15 1 /2 ” 21.3 x 1.0 115 144 110
4”
9615001475 996 9615001481 1110 20 3/ 26.9 x 1.60 148 148 119
9615001523 1198 9615001529 1311 25 1” 33.70 x 2.00 193 193 129
A
9615001619 1860 9615001625 2026 40 11/2” 48.30 x 2.00 263 263 161
9615001667 2254 9615001673 2471 50 2” 60.30 x 2.00 274 274 192
9615001709 4115 9615001714 4412 65 21/2” 76.10 x 2.00 344 344 218
9615001749 4589 9615001754 4892 80 3” 88.90 x 2.30 354 354 256
OD
t
B
Composite/Composite
8”
9615004979 638 9615004981 712 10 3/ 17.20 x 1.60 115 144 110
TD 456-141
2”
9615001425 674 9615001431 749 15 1/ 21.30 x 1.60 115 144 110
4”
9615001473 794 9615001479 907 20 3/ 26.90 x 1.60 148 148 119
9615001521 875 9615001527 1043 25 1” 33.70 x 2.00 160 182 129
11/2”
A
9615001617 1306 9615001623 1605 40 48.30 x 2.00 240 269 161
9615001665 1600 9615001671 1959 50 2” 60.30 x 2.00 254 279 192
OD
t
B
2”
9615004838 1689 9615004843 1719 15 1/ 21.30 x 1.60 114 114 110
4”
9615004839 2291 9615004844 2404 20 3/ 26.90 x 1.60 147 147 119
9615004840 2361 9615004845 2473 25 1” 33.70 x 2.00 152 152 129
9615004841 3414 9615004846 3580 40 11/2” 48.30 x 2.00 204 204 161
A
2.4.345
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001657 1106 9615001663 1324 50 2” 60.30 x 2.00 195 192
9615004984 1824 9615004988 2122 65 21/2” 76.10 x 2.30 255 218
9615004985 2355 9615004989 2658 80 3” 88.90 x 2.30 274 256
OD
TD 456-145
t
B
A
9615004872 1177 9615004877 1395 50 2” 60.30 x 2.00 195 192
9615004986 1936 9615004990 2233 65 21/2” 76.10 x 2.30 255 218
9615004987 2566 9615004991 2869 80 3” 88.90 x 2.30 274 256
OD
TD 456-147
t
B
Composite/Composite
2”
9615004858 381 9615004863 410 15 1/ 21.30 x 1.60 90 110
4”
9615004859 515 9615004864 627 20 3/ 26.90 x 1.60 102 119
9615004860 581 9615004865 694 25 1” 33.70 x 2.00 118.5 129
9615004861 842 9615004866 1007 40 11/2” 48.30 x 2.00 139 161
A
9615004862 1050 9615004867 1267 50 2” 60.30 x 2.00 172 192
OD
TD 456-187
t
2.4.346
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001463 893 9615001469 1006 20 3/ 26.90 x 1.60 148 148 119
9615001511 1088 9615001517 1200 25 1” 33.70 x 2.00 193 193 129
9615001607 1682 9615001613 1848 40 1 1 /2 ” 48.30 x 2.00 263 263 161
9615001655 2014 9615001661 2231 50 2” 60.30 x 2.00 274 274 192
A
9615001699 3672 9615001704 3970 65 2 1 /2 ” 76.10 x 2.00 344 344 218
9615001739 4085 9615001744 4388 80 3” 88.90 x 2.00 354 354 256
OD
t
B
Composite/Composite
2”
9615001413 593 9615001419 668 15 1/ 21.30 x 1.60 115 144 110
TD 456-141
4”
9615001461 691 9615001467 872 20 3/ 26.90 x 1.60 148 148 119
9615001509 765 9615001515 932 25 1” 33.70 x 2.00 160 182 129
9615001605 1129 9615001611 1427 40 1 1 /2 ” 48.30 x 2.00 240 269 161
A
9615001653 1361 9615001659 1718 50 2” 60.30 x 2.00 254 279 192
OD
t
B
2.4.347
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000861 666 9615000867 795 25 1” 25.00 x 1.20 128 129
9615000885 1037 9615000891 1203 40 1 1 /2 ” 38.00 x 1.20 165 161
9615000909 1346 9615000915 1563 50 2” 51.00 x 1.20 195 192
OD
9615004913 2267 9615004914 2615 65 2 1 /2 ” 63.50 x 1.60 255 218
TD 456-145
t
9615004929 2860 9615004930 3225 80 3” 76.10 x 1.60 274 256 B
A
9615004881 733 9615004886 846 25 1” 25.00 x 1.20 128 129
9615004882 1131 9615004887 1275 40 1 1 /2 ” 38.00 x 1.20 165 161
9615004883 1418 9615004888 1635 50 2 51.00 x 1.20 195 192
9615004911 2380 9615004912 2676 65 2 1 /2 ” 63.50 x 1.60 255 218
OD
9615004927 3070 9615004928 3373 80 3” 76.10 x 1.60 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004889 461 9615004894 491 15 1/ 17.20 x 1.00 90 110
4”
9615004890 619 9615004895 732 20 3/ 21.30 x 1.00 102 119
9615004891 693 9615004896 806 25 1” 25.00 x 1.20 118.5 129
9615004892 1019 9615004897 1185 40 1 1 /2 ” 38.00 x 1.20 139 161
A
9615004893 1289 9615004898 1507 50 2” 51.00 x 1.20 172 192
OD
TD 456-187
t
2.4.348
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000790 695 96150050011) 768 10 3/ 12.70 x 1.00 109 109 89
2”
9615000811 748 9615000817 850 15 1/ 17.20 x 1.00 115 144 110
4”
9615000835 996 9615000841 1110 20 3/ 21.30 x 1.00 148 148 119
9615000859 1198 9615000865 1311 25 1” 25.00 x 1.20 148 148 129
A
9615000883 1860 9615000889 2026 40 1 1 /2 ” 38.00 x 1.20 263 263 161
9615000907 2254 9615000913 2471 50 2” 51.00 x 1.20 274 274 192
9615000929 4115 9615000934 4412 65 2 1 /2 ” 63.50 x 1.60 344 344 218
9615000949 4589 9615000954 4892 80 3” 76.10 x 1.60 354 354 256
OD
t
B
Composite/Composite
2”
9615000809 674 9615000815 749 15 1/ 17.20 x 1.00 115 144 110
TD 456-141
4”
9615000833 794 9615000839 907 20 3/ 21.30 x 1.00 148 148 119
9615000857 875 9615000863 1043 25 1” 25.00 x 1.20 160 182 129
9615000881 1306 9615000887 1605 40 1 1 /2 ” 38.00 x 1.20 240 269 161
A
9615000905 1600 9615000911 1959 50 2” 51.00 x 1.20 254 279 192
OD
t
B
2”
9615004900 1689 9615004905 1719 15 1/ 17.20 x 1.00 114 114 110
9615004901 2291 9615004906 2404 20 3 /4 ” 21.30 x 1.00 147 147 119
9615004902 2361 9615004907 2473 25 1” 25.00 x 1.20 152 152 129
9615004903 3414 9615004908 3580 40 1 1 /2 ” 38.00 x 1.20 204 204 161
A
2.4.349
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Pneumatic NC
2.4
TD 456-143
9615005724 1716 9615005726 1884 40 38.00 x 1.20 204 204 161
9615005728 2054 9615005730 2277 50 2” 51.00 x 1.20 216 216 192
A
OD
t
B
Composite/Composite
9615005719 780 9615005721 949 25 1” 25.00 x 1.20 193 193 129
TD 456-141
9615005723 1152 9615005725 1454 40 11/2” 38.00 x 1.20 263 263 161
9615005727 1387 9615005729 1753 50 2” 51.00 x 1.20 274 274 192
A
OD
t B
A
OD
t
2.4.350
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Manual
2.4
A
OD
TD 456-145
t
B
A
OD
TD 456-147
t
B
Composite/Composite
9615005735 597 9615005736 712 25 1” 21.30 x 1.00 128 129
9615005737 863 9615005738 1031 40 1 1 /2 ” 25.00 x 1.20 165 161
9615005739 1075 9615005740 1298 50 2” 38.00 x 1.20 195 192
A
OD
TD 456-187
t
2.4.351
Unique DV-ST UltraPure - Options: 2-way valves Diaphragm valves
Besides the items specified in the previous pages a large variety of
further options are available upon request - see further details below.
2.4
PPL EUR
add on
Surface finish (SF4) Connections Diaphragms 1)
Size 0.4 EP Clamp FPM Silicone PTFE/FPM TFM/EPDM
8 38 103 4 0 0 47
10 36 103 5 3 0 32
15 34 103 5 3 32 50
20 39 108 27 6 115 144
25 41 147 42 10 115 144
40 65 164 42 10 115 219
50 67 164 130 49 221 337
65 182 281 165 64 302 515
80 166 343 333 99 308 493
100 1) 346 777 311 237 393
1) Other materials on request
Certificates
61 Surface finish test certificate
61 Pressure test certificate
61 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
2.4.352
Diaphragm valves Unique DV-ST UltraPure - T-valves
RCPL, EUR for basic configurations Materiel: Forged 1.4435 (316L)
Product code: 5354 Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections A
* Clamp ends
Surface finish
* Inside surface finish Ra < 0,4EP (SF4)
Certificates C
61 Surface finish test certificate OD
61 Pressure test certificate
B
61 Atex label added on product t
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
OD1
D
t1
TD 456-191
2.4.353
Unique DV-ST UltraPure - Tank Outlet Valves Diaphragm valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
E
9615005008 50.80 x 1.65 9615005018 53.00 x 1.50 2197 50 2” 180 6
9615017642 63.50 x 1.65 9615017656 70.00 x 2.00 3493 65 21/ ” 200 8
2
9615017643 76.20 x 1.65 9615017657 85.00 x 2.00 4742 80 3” 225 8
Series B DIN ISO 2037 PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
9615005009 21.30 x 1.60 9615005019 17.20 x 1.00 981 15 1/2” 90 6
3/ ” OD t
9615005010 26.90 x 1.60 9615005020 21.30 x 1.00 1033 20 4 100 6
2510-0042
9615005011 33.70 x 2.00 9615005021 25.00 x 1.20 1069 25 1” 120 6
9615005012 48.30 x 2.00 9615005022 38.00 x 1.20 1628 40 1 1 /2 ” 150 6
9615005013 60.30 x 2.00 9615005023 51.00 x 1.20 2197 50 2” 180 6
9615017649 76.10 x 2.30 9615017663 63.50 x 1.60 3493 65 21/ ” 200 8
2
9615017650 88.90 x 2.30 9615017664 76.10 x 1.60 4742 80 3” 225 8
Tank Outlet Valves with pneumatic actuator C/S (NC)
ASME BPE Series A DIN PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
9615005024 12.70 x 1.65 9615005034 19.00 x 1.50 2189 15 1/2” 90 6
9615005025 19.05 x 1.65 9615005035 23.00 x 1.50 2735 20 3/ ” 100 6
4
9615005026 25.40 x 1.65 9615005036 29.00 x 1.50 1604 25 1” 120 6 øB
9615005027 38.10 x 1.65 9615005037 41.00 x 1.50 4005 40 1 1 /2 ” 150 6 E
9615005028 50.80 x 1.65 9615005038 53.00 x 1.50 5168 50 2” 180 6
Series BDIN ISO 2037 PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
1/ ” OD t
9615005029 21.30 x 1.60 9615005039 17.20 x 1.00 2189 15 2 90 6
9615005030 26.90 x 1.60 9615005040 21.30 x 1.00 2735 20 3/ ” 100 6
4
9615005031 33.70 x 2.00 9615005041 25.00 x 1.20 2764 25 1” 120 6
9615005032 48.30 x 2.00 9615005042 38.00 x 1.20 4005 40 1 1 /2 ” 150 6 TD 456-151
2.4.354
Diaphragm valves Unique DV-ST UltraPure - Tank Outlet Valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections
* Clamp ends
Surface finish
* Inside surface finish Ra < 0.4EP (SF4)
Certificates
61 Surface finish test certificate
61 Pressure test certificate
61 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
* For prices and availability please contact Alfa Laval
** See Options: 2-way valves
2.4.355
Unique DV-ST UltraPure - Tandem Valves Diaphragm valves
Product code: 5355
2.4
Tandem valves are available in a wide variety of angles and positions, as machined from block or from forged material.
To price a tandem configuration: Price for main valve + price for branch valve + add-on price by the size of the branch valve.
PPL PPL
EUR EUR
Size of branch valve
Ra < 0.5 µm Ra < 0.4 µm Electropolished 1)
(SF1) (SF4)
4”
8 1/ 484 606
8”
10 3/ 484 606
2”
15 1/ 484 606
4”
20 3/ 484 606
25 1” 484 606
40 11/2” 898 1054
50 2” 898 1054
65 21/2” 898 1552
80 3” 898 1552
1) Available for forged only
When ordering please specify main valve, secondary valve, position (A, B, C, D, E or F) and angle (1, 2) (as shown in drawings below).
A B C
D E F
1 2
TD 456-192
2.4.356
2.5 Double seal valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
SMP-BC Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.358
SMP-BCA Mixproof Valve with PTFE Diaphragm . . . . . . . . . . . . . . . . . . . . . 2.5.368
Price lists
SMP-BC Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.374
SMP-BCA Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.380
SMP-BC Mixproof Valve Double seal valves
2.5
ky Alfa Laval SMP-BC Mixproof Valve
The Proven Mixproof Range
Concept
SMP-BC is a hygienic pneumatic seat valve, designed for safety and
leak detection when two different products flow through only one valve.
The valve is often used as a part in CIP return lines or other systems
not experiencing pressure spikes offering leakage detection for greater
safety.
Working principle
SMP-BC is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve is fitted with two small pneumatic normally open (NO) valves,
a detecting valve and a CIP-valve.
The valve plug (the upper plug in a change-over valve) has two seals,
forming a leakage chamber under atmospheric pressure between
them. Leaking product flows into the leakage chamber and is
discharged through the detecting valve. SMP-BC can be cleaned by
CIP by supplying compressed air to the actuator (see fig. 1). During
cleaning of the valve, flow pattern against the closing direction of the
valve plug makes SMP-BC insensitive to water hammer.
.
Valve body combination
20 30
11 12 21 22
2309-0000
111 112
2.5.358
Double seal valves SMP-BC Mixproof Valve
Operation/cleaning
a a
a a
a a
a a
a a
a
2309-0001 2309-0002
2309-0003
A B
A) CIP in B) CIP out
2.5.359
SMP-BC Mixproof Valve Double seal valves
TD 430-019
TD 430-012
2.5
TD 430-011
TD 430-018
TD 430-010
TD 430-016
2.5.360
Double seal valves SMP-BC Mixproof Valve
Upper plug max. product pressure without leakage, as a function of support air:
2309-0047
2309-0046
FSpring + FSupport air FSpring + FSupport air
7 7 P2 P2
P2 P2 D
6 P1
P1 6
P1 P1
P1 P1
5 5
A
4 4
C
3 3
B
B
2 2
1 1
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2309-0049
FSpring + FSupport air FSpring + FSupport air
7 7 P2 P2
P2 P2
D
P1 P1
6 6
P1 P1 P1
P1
5 5
C A
4 4
3 3
B
2 2
1 1
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.361
SMP-BC Mixproof Valve Double seal valves
Upper plug max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air Pressure Pair [bar] Air Pressure Pair [bar]
10 10
A
2309-0050
2309-0051
Fair - FSpring Fair - FSpring
2.5 A C
9 9
P1 D P1
D
8 8
C
7 P2 7 P2
B B
6 6
5 5
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Air Pressure Pair [bar] Air Pressure Pair [bar]
10 10
2309-0053
2309-0052
6 6
A
5 5
A
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.362
Double seal valves SMP-BC Mixproof Valve
Upper plug (change over). Max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar]
10 9
2309-0054
2309-0055
Fair - FSpring Fair - FSpring
2.5
9 8
P1 P1
8
P1 B 7
P1
7 P2 P2
6
6
5
5 A B
4
4
A
3
3
2
2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar]
9 9
2309-0057
2309-0056
Fair - FSpring
8 8
P1 D B
7 P1
7
P2
C C
6 6
D A
5 5
B
4 4 Fair - FSpring
3 3
A P1
2 2 P1
P2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 0 2 4 6 8 10 12 14 16 18 20 22 24 26
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.363
SMP-BC Mixproof Valve Double seal valves
Upper plug (change over). Max. product pressure against which the valve can open, as a function of support air:
ø89 Actuator with standard spring ø89 actuator with strong spring
Support air Pair [bar] Support air Pair [bar]
9 9
2309-0058
2309-0059
2.5 Fair - FSpring Fair - FSpring
8 8
P1 P1
B
7 7
P1 B P1
6 P2
A P2
6
5 5
A
4 4
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Support air Pair [bar] Support air Pair [bar]
9 9
2309-0061
2309-0060
5 5
C
4 4
3 3
B C
2 2
1
A 1
B
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.364
Double seal valves SMP-BC Mixproof Valve
CIP/detecting valves. Max. product pressure without leakage, as a function of air pressure:
2309-0062
Pair
8 P
2.5
7
P
5
A
4
3
B
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Product pressure ∆P=P1-P2 [bar]
2.5.365
SMP-BC Mixproof Valve Double seal valves
Max. CIP pressure in leakage chamber without leakage to product area, as a function of product pressure.
ø89 Actuator with standard spring ø89 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10
2309-0063
2309-0064
PCIP
2.5 P2 PCIP
9 9 P2
B
8 8
P1 A P1
7 7
A
6 6
5 5
D C B
4 4
3 3
2 2
E
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10
2309-0066
2309-0065
PCIP PCIP
9 P2 9 P2
8 8
P1 A P1
7 7
6 6
A B
5 5
B
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
2.5.366
Double seal valves SMP-BC Mixproof Valve
Dimensions
F
H 2.5
F
A4
A3
1)
A2
A1
G
2)
C
OD
ID
2309-0006
C1
t
K J
G
E
1) CIP valve
E1
M
2309-0004
2309-0005 E M 2) Detecting valve
a. Shut-off valve. b. Divert valve. c. Top view
.
Dimensions (mm)
2.5.367
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
2.5
ky Alfa Laval SMP-BCA Mixproof Valve with PTFE Diaphragm
The Proven Mixproof Range
Concept
SMP-BCA is an aseptic double seat valve with PTFE diaphragm.
It is available as a stop- or divert valve. The valve is suited for
aseptic operating conditions such as high sterilisation temperatures.
SMP-BCA is specially designed for aseptic applications with the
highest hygienic demands.
Working principle
SMP-BCA is operated by means of compressed air. The valve
is a normally closed (NC) valve. Sterile stem sealing towards the
atmosphere is ensured by a special designed PTFE/rubber diaphragm
unit. The PTFE diaphragm does not allow product residues to build up
on the product contact surface. The product lines are separated by
two sealings and a sterile barrier chamber to avoid mixing of product
and to ensure immediate indication in case of a leak from one of the
plug seals. Two small pneumatic normally open (NO) valves control
flow to and from the sterile barrier chamber. The barrier chamber
must be clean and sterile when the main valve is closed.The lower
product lines on change over valves are separated by a single seal
plug, without sterile barrier chamber.
20 30
11 12 21 22
2309-0000
111 112
2.5.368
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
..
2.5.369
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
TD 440-038
TD 440-040
2.5
TD 440-037
TD 440-041
TD 440-039
TD 440-042
CIP chamber:
TD 440-043
TD 440-047
2.5.370
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
2. Upper plug. Max. product pressure P 2 against which the valve can open, as a function of air pressure.
3. Upper valve. Max. product pressure P 3 in upper valve body at which the valve can close.
F2 = Air - spring
F3 = Spring
2.5.371
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
5. Upper valve. Max. CIP pressure P CIP without leakage to product area as a function of product pressure below plug.
2.5.372
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
F2
H
2.5
F1
A4
A3
A2
A1
G
C
1)
OD
ID
C1
t
G
E
2)
E1
2311-0000
M
2311-0001 E M 2311-0002 K J
Dimensions (mm)
2.5.373
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612364811 2561 9612364816 2561 38 40 345 343 49.5
9612364812 2852 9612364817 2852 51 50 355 354 61.5
9612364813 3373 9612364818 3373 63.5 65 433 430 82.3
9612364814 4308 76.1 455 87.3
9612364819 4308 80 456 87.3
9612364815 5718 9612364820 5718 101.6 100 527 526 133.5
9612465602 8793 125 567 150
9612465604 10372 150 580 150
2.5.374
Double seal valves SMP-BC Mixproof
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
2.5
Item No. Item No. Size Dimension (mm) Body combination
EUR EUR
A2
Inch tube DIN tube Inch DIN E C 11
Inch DIN
9612928401 3269 9612928421 3333 38 40 413.5 413.0 49.5 101.6
9612928402 3496 9612928422 3496 51 50 421.8 422.0 61.5 102.0
9612928403 4177 9612928423 4177 63.5 65 508.2 508.0 82.3 124.1
9612928404 5219 76.1 536.1 87.3 128.6
9612928424 5219 80 546.5 87.3 134.1
9612928425 7350 101.6 100 610.5 631.2 133.5 166.0
12
9612928406 3480 9612928426 3416 38 40 413.5 413.0 49.5 101.6
9612928407 3635 9612928427 3636 51 50 421.8 422.0 61.5 102.0
9612928408 4160 9612928428 4160 63.5 65 508.2 508.0 82.3 124.1
9612928429 5318 80 546.5 87.3 134.1
9612928430 7300 101.6 100 610.5 631.2 133.5 166.0
21
9612928411 3480 9612928431 3416 38 40 413.5 413.0 49.5 101.6
9612928412 3636 9612928432 3635 51 50 421.8 422.0 61.5 102.0
9612928413 4160 9612928433 4160 63.5 65 508.2 508.0 82.3 124.1
9612928434 5318 80 546.5 87.3 134.1
9612928435 7300 101.6 100 610.5 631.2 133.5 166.0
TD 430-205
22
9612928416 3476 9612928436 3476 38 40 413.5 413.0 49.5 101.6
9612928417 3706 9612928437 3706 51 50 421.8 422.0 61.5 102.0
9612928418 4231 9612928438 4231 63.5 65 508.2 508.0 82.3 124.1
9612928419 5337 76.1 536.1 87.3 128.6
9612928439 5337 80 546.5 87.3 134.1
9612928440 7423 101.6 100 610.5 631.2 133.5 166.0
2.5.375
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
112
9612364911 7713 9612364916 7713 38 40 4856 486 90 80 49.5
9612364912 8401 9612364917 8401 51 50 506 506 102 84 61.5
9612364913 9689 9612364918 9689 63.5 65 616 616 124 108 82.3
9612364914 12804 76.1 651 129 115 87.3
9612364919 12804 80 667 129 120.5 87.3
9612364915 16759 101.6 100 752 752 157 150 133.5
2.5.376
Double seal valves SMP-BC Mixproof - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5252, 5249, 5267
PPL
2.5
Item No. Size Options
EUR
mm in DN Male parts
51 38 1.5 40 Male part standards (included in the price)
65 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
95 63.5 2.5 65
110 76.1 3 80
191 101.6 4 100
365 125 4.9
502 150 5.9
Please state which type of male
part you want and to which
outlet it should be connected.
Seals
0 Replacement to seals of Nitrile (NBR).
147 Replacement to seals of Fluorinated rubber (FPM).
Actuator
25 38-51 1.5-2 40-50 Replacement to stronger spring.
43 63.5-101.6 2.5-4 65-100 Replacement to stronger spring.
274 38-51 1.5-2 40-50 Replacement to larger actuator.
38-101.6 1.5-4 40-100 Other body combinations - on request.
Product code: 5249 Tools
3135302191 58 38-101.6 1.5-4 40-100 Spanner.
9612454001 97 125-150 Spanner.
3135308001 341 38-101.6 1.5-4 40-100 Service tool.
* = On request
NOTE! Other options on request.
2.5.377
SMP-BC Mixproof - Options Double seal valves
Product code: 5716 Surface finish
2.5 PPL
Size Body combination
EUR
Inch DN Internal
(Product wetted parts)
mm in
Ra ≤ 0.8 μm
38 1.5 40 20/30 273
51 2 50 20/30 283
63.5 2.5 65 20/30 294
76.1 3 80 20/30 338
101.6 4 100 20/30 463
125 20/30 555
150 20/30 641
38 1.5 40 11/12 546
51 2 50 11/12 564
63.5 2.5 65 11/12 586
76.1 3 80 11/12 679
101.6 4 100 11/12 931
38 1.5 40 111/112 817
51 2 50 111/112 848
63.5 2.5 65 111/112 883
76.1 3 80 111/112 1014
101.6 4 100 111/112 1394
2.5.378
Double seal valves SMP-BC Mixproof - Options
CIP installation kits
Product code: 5716
PPL
2.5
Item No. Valve type Options
EUR
Installation kit A for CIP and leakage connections for parallel valve (PVDF tubes)
9612417701 497 SMP-BC Contents:
1 x Pos. 2 Fitting PVDF female
1 x Pos. 3 Tube PVDF
OD/ID = 10/8, l = 1000
1 x Pos. 5 Fitting PVDF
Installation kit C for CIP and leakage connection of a single valve (stainless steel tube).
9612417801 634 SMP-BC Contents:
1 x Pos. 1 Welding male part
3 x Pos. 4 CIP leakage tube AISI 316L
OD/ID = 12/10
2.5.379
SMP-BCA Mixproof Double seal valves
Aseptic air-operated valve Material: 1.4404 (316L)
Product code: 5253 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612502511 3865 9612502516 3865 38 40 371 371 49.5
9612502512 4158 9612502517 4158 51 50 381 381 61.5
9612502513 4717 9612502518 4717 63.5 65 459 459 82.3
9612502514 5223 76.1 481 87.3
9612502519 5223 80 482 87.3
9612502515 6780 9612502520 6780 101.6 100 553 553 133.5
2.5.380
Double seal valves SMP-BCA Mixproof - Options
The aseptic air-operated valves not mentioned in the code
number sheets, should be ordered as below:
Product code: 5253
PPL
2.5
Item No. Size Options
EUR
Inch DN Male parts
mm in
53 38 1.5 40 Male part standards (included in the price)
66 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
97 63.5 2.5 65
112 76.1 3 80
196 101.6 4 100
2.5.381
This page is intentionally left blank
2.6 Double seat valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.384
Unique Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.385
Unique Mixproof UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.390
Unique Mixproof High Alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.394
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.399
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.402
Unique Mixproof Tank Outlet Valve (Unique-TO) . . . . . . . . . . . . . . . . . . . . . . 2.6.405
Unique Mixproof Horizontal Tank Valve (Unique HT) . . . . . . . . . . . . . . . . . . . 2.6.410
Price lists
Unique Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.414
Unique SeatClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.416
Unique HighClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.418
Unique UltraClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.420
Unique Mixproof - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.422
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.423
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.424
Unique Mixproof Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.425
Unique Mixproof Horizontal Tank Valve (HT) . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.433
Valve Manifold Double seat valves
General Information
As part of our valve program we also offer the service to supply
pre-manufactured valve manifolds based upon specific customer
requirements.
Application
Valve manifolds are widely used within the dairy, food, beverage
and brewery industries and provides easy on site installation and
connection to pipe connections.
Standard Design
• Welding Procedures according to EN 288-3.
• Orbital Welding wherever possible.
• All external pipe ends have welding ends each 100 mm long.
• Product wetted parts are AISI 316L/EPDM.
• Internal and external acid treatment and external glass blasting,
after the welding.
• Adjustable feet +/- 30 mm.
• Valves welded directly together wherever possible.
• Access allowed for in the design to enable service access.
• Surface roughness (app. Ra 1,6 micron).
Options
• Connections welded on to the external pipe ends.
• Polished surfaces
•
. Cat walk for service access.
• Internal air distribution.
• Internal wiring and junction box.
• PLC equipment / master gateway etc.
• Special frame design etc.
• Dummy bodies for future expansion.
2318-0000
2.6.384
Double seat valves Unique Mixproof Valve
Concept
The Unique Mixproof Valve is designed with user flexibility in mind.
The customer can choose additional options as required individually;
for example higher hygiene demands or higher resistance against
physically tough conditions. Please see next page for a graphic
overview of the modularity of the Unique Mixproof Valve.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them under atmospheric pressure during every working
condition. In case of rare accidental leaking of product, this will flow
into the leakage chamber and be discharged through the leakage
outlet. When the valve is open, the leakage chamber is closed. The
product can then flow from one line to the other.
The valve can be cleaned and water hammer protected to any level
according to the needs in the specific process (see next page). There
is virtually no spillage of product when operating the valve.
Other seals:
12-00 12-90 21-00 21-90
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
22-00 22-90
O C T O B E R 2008
2313-0034
2.6.385
Unique Mixproof Valve Double seat valves
2313-0033
Standard configurations
To assist you in the selection we have included some standard
configurations:
- Unique Basic
- Unique SeatClean
2313-0031 - Unique HighClean
The Unique Mixproof concept offers balanced and unbalanced - Unique UltraClean
plugs, seat lift, CIP for the plugs and leakage chambers and any You can either choose these directly or add additional features
combination in between. ensuring that the valve suits your specific needs.
1. ISO 51 (2”)/ISO 76.1 (3”), 11-90, with spiral clean on lower Unique Basic has the basic components, providing significant safety
unbalanced plug, group 3 basic actuator incl. seat lift and seat and leakage detection.
push
- Actuator without seatlift.
2. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
- Unbalanced plugs.
actuator incl. seat lift and seat push
- No SpiralClean of leakage chamber or plugs.
3. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
actuator incl. seat lift and seat push Unique SeatClean meets the typical demands of a process valve in
4. ISO 63.5 (2½”), 22-90, with spiral clean on leakage chamber, the food and drink industry.
unbalanced plugs, group 5 basic actuator - Actuator with seat lift integrated.
5. ISO 63.5 (2½”), 22-90, with lower balanced plug, group 4 basic - Balanced lower plug, Unbalanced upper plug.
actuator incl. seat lift and seat push - No SpiralClean of leakage chamber or plugs.
Unique HighClean is sure to meet your processing needs when
Balancing flexibility dealing with sticky products or if no recontamination can be accepted
1 2 3 at all.
- Actuator without seatlift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber as well as of upper and lower plug.
Unique UltraClean meets the highest demands for hygienic
processing. It has:
- Actuator with seat lift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber, upper and lower plug.
2313-0032
Options
- Male parts or clamp liners in accordance with required standard.
1. Lower balanced plug
- Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
2. Upper balanced plug
- Side indication for detection of upper seat lift
3. Upper and lower balanced plugs
- Product wetted seals in HNBR, NBR or FPM
- Various internal/external surface finish
- 3A (hygienic standard) on request
- Mixed housing
2.6.386
Double seat valves Unique Mixproof Valve
TD 449-001
Lower body size: . . . . .DN/OD 76.1mm. Balanced lower plug.
Capacity = 20 m3/h.
Between bodies:. . . . . .Capacity = 15 m3/h
Result: 2.6
From fig. 3, ∆p = 7.5 kPa through upper body.
.
From fig. 4, ∆p = 2 kPa through lower body.
TD 449-007
TD 449-002
B
C
TD 449-108
Fig. 5. Pressure drop/capacity diagram, between bodies. Fig.7 Pressure drop/capacity diagram between bodies
Full lines: Balanced. Balanced and unbalanced plugs, DN 125, DN 150
Dotted lines: Unbalanced.
2.6.387
Unique Mixproof Valve Double seat valves
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
Kv-value
Upper Seat-lift [m3/h] 1.5 1.5 2.5 2.5 3.1 1.5 1.5 2.5 2.5 3.1 3.7 3.7
Lower Seat-lift [m3/h] 0.9 0.9 1.9 1.9 2.5 0.9 0.9 1.9 1.9 2.5 3.1 3.1
Air consumption
Upper Seat-lift * [n litre] 0.2 0.2 0.4 0.4 0.62 0.2 0.2 0.4 0.4 0.62 0.62 0.62
2.6
Lower Seat-lift * [n litre] 1.1 1.1 0.13 0.13 0.21 1.1 1.1 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 0.86 0.86 1.63 1.63 2.79 0.86 0.86 1.62 1.62 2.79 2.79 2.79
Kv-value - SpiralClean
Spindle CIP [m3/h] 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
External CIP of leakage chamber [m3/h] 0.25 0.25 0.29 0.29 0.29 0.25 0.25 0.29 0.29 0.29 0.29 0.29
TD900074-1
Note Q = Kv ·√∆ p
* [n litre] = volume at atmospheric pressure Q = CIP - flow (m3/h).
Recommended min. pressure for SpiralClean: 2 bar. Kv = Kv value from the above table.
Formula to estimate CIP flow during seat lift: ∆ p = CIP pressure (bar).
(for liquids with comparable viscosity and density to water):
Actuator
2.6.388
Double seat valves Unique Mixproof Valve
øD
F1
AC/3
L
AC/2 2.6
AC/1
t
OD M
ID
C
OD
ID
M
t
E
F2
2303-0000
B
Dimensions (mm)
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
*A - BasicClean 530 575 699 699 899 530 575 699 699 899 993 993
*A - SeatClean 530 575 670 670 791 530 575 670 670 791 895 895
*A - HighClean + UltraClean 611 656 760 760 922 611 656 760 760 922 1026 1026
B 170 220 220 220 300 170 220 220 220 300 300 300
**C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 151 176
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 129 154
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 125 150
t 1.6 1.6 1.6 1.6 2.0 1.5 1.5 2.0 2.0 2.0 2.0 2.0
E - Basic/SeatClean 100 121 149 142 177 99 119 146 138 176 215 202.5
E - HighClean/UltraClean 144 165 200 193 248 143 163 197 189 247 286 273.5
F1 31.5 31.5 38 38 59 31.5 31.5 38 38 59 59 59
F2 5 5 5 5 5 5 5 5 5 5 5 5
øD - Basic 120 120 186 186 186 120 120 186 186 186 186 186
øD - SeatClean, HighClean and UltraClean 120 120 157 157 186 120 120 157 157 186 186 186
L - Basic 230 230 281 281 379 230 230 281 281 379 379 379
L - SeatClean, HighClean and UltraClean 230 230 252 252 281 230 230 252 252 281 281 281
M/ISO clamp 21 21 21 21 21
M/DIN clamp 21 21 21 21 21 28 28
M/ISO male 21 21 21 21 21
M/DIN male 22 23 25 25 30 46 50
M/SMS male 20 20 24 24 35
M/BS male 22 22 22 22 27
Weight (kg) - Basic 13.5 15 24 24 34 13.5 15 24 24 34 44 45
Weight (kg) - SeatClean 13.5 15 24 24 34 13.5 15 24 24 34 47 48
Weight (kg) - High-/UltraClean 14.5 16 27 27 38 14.5 16 27 27 38 51 52
TD900074-1
Note! * For the A-measure if different upper/lower body sizes, please refer to Anytime configurator or contact Alfa Laval..
** The measure C can always be calculated by the formula C = ½IDupper + ½IDlower + 26 mm.
2.6.389
Unique Mixproof UltraPure Double seat valves
Concept
The Unique Mixproof UltraPure valve is devolved and designed to suit
the needs of the Pharmaceutical and Biotech industries.
The Unique Mixproof UltraPure valve solution provides a higher
degree of plant flexibility resulting in optimized plant efficiency without
compromising product safety. One valve providing double block and
bleed with simplicity, safety and efficiency in mind.
Customers can choose additional options as required individually;
for example higher alloys to improve corrosion resistance against
physically tough conditions.
Working Principle
Unique is remote-controlled by means of compressed air. The valve is
always defined as a normally closed (NC) valve configuration.
The valve has two independent plug seals, forming a leakage chamber
between them under atmospheric pressure during every working
condition. In case of rare accidental leaking of product, this will flow
into the leakage chamber between the two plugs and be discharged
through the leakage outlet for easy detection. When the valve is
open the radial design ensures no spilling of product and the leakage
chamber is closed. The product can then flow from one line to the
other.
The valve can be water hammer protected to any level according to
.the needs in the specific process.
2.6.390
Double seat valves Unique Mixproof UltraPure
2320-0002
2313-0038_1
4”
”
3”
2½
2.6
”
2½
Balancing plugs:
4”
1 2
2313-0039
”
1½
”
2½
2”
3”
3”
2.6.391
Unique Mixproof UltraPure Double seat valves
Note * [n litre] = volume at atmospheric pressure Recommended min. pressure for SpiralClean: 2 bar. Formula to estimate CIP flow during seat lift: (for
liquids with comparable viscosity and density to water):
Q = Kv ·√∆ p
Q = CIP - flow (m3/h).
Kv = Kv value from the above table.
p = CIP pressure (bar).
Actuator
2.6.392
Double seat valves Unique Mixproof UltraPure
Dimensions (mm)
øD
F1
23200001
2.6
L
A
t
OD
ID
C
OD
ID
E
t
F2
Size DN/OD
1½” 2” 2½” 3” 4”
ASME BPE mm in mm in mm in mm in mm in
A- 530 20.87 575 22.64 670 26.38 670 26.38 791 31.14
B 170 6.69 220 8.66 220 8.66 220 8.66 300 11.81
*C 60.8 2.39 73.5 2.89 86.2 3.39 98.9 3.89 123.4 4.86
OD 38.1 1.5 50.8 2 63.5 2.5 76.2 3 101.6 4.00
ID 34.8 1.37 47.5 1.87 60.2 2.37 72.9 2.87 97.4 33.83.83
T 1.65 0.06 1.65 0.06 1.65 0.06 1.65 0.06 2.11 0.08
E 100 3.94 121 4.76 149 5.87 142 5.59 177 6.97
F1 31.5 1.24 31.5 1.24 38 1.5 38 1.5 59 2.32
F2 5 0.2 5 0.2 5 0.2 5 0.2 5 0.20
øD - 120 4.72 120 4.72 157 6.18 157 6.18 186 7.32
L- 230 9.06 230 9.06 252 9.92 252 9.92 281 11.06
Weight
13.5 29.76 15 33.07 24 52.91 24 52.91 34 74.96
(kg)(lb) -
TD900074-1
* The measure C can always be calculated be the formula C = ½IDupper + ½IDlower + 26 mm (1.02 in).
2.6.393
Unique Mixproof High Alloy Double seat valves
Concept
The Unique Mixproof High Alloy is developed and designed to suit
tough applications within Dairy, Food, Beverage, Personal, - and
Home Care applications, that demands high grade alloys to improve
corrosion resistance against for example high chloride, chemicals, low
pH or abrasive products
The Unique Mixproof High Alloy solution provides a higher degree
of plant flexibility resulting in optimized plant efficiency without
compromising product safety. One valve providing double block and
bleed with simplicity, safety and efficiency in mind.
The customer can choose additional options as required individually
with user flexibility in mind. Please see next page for a graphic
overview of the modularity of the Unique Mixproof Valve.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve. The valve has two independent plug
seals, forming a leakage chamber between them under atmospheric
pressure during every working condition. In case of rare accidental
leaking of product, this will flow into the leakage chamber and be
discharged through the leakage detection outlet. When the valve is
open, the leakage chamber is closed. The product can then flow
from one line to the other. The valve can be cleaned and water
hammer
. protected to any level according to the needs in the specific
process (see next page). There is virtually no spillage of product when
operating the valve.
O C T O B E R 2008
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
2.6.394
Double seat valves Unique Mixproof High Alloy
2313-0032
2313-0033
2.6.395
Unique Mixproof High Alloy Double seat valves
TD 449-001
2.6
2.6.396
Double seat valves Unique Mixproof High Alloy
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100
Kv-value
Upper Seat-lift [m3/h] 1.5 1.5 2.5 2.5 3.1 1.5 1.5 2.5 2.5 3.1
Lower Seat-lift [m3/h] 0.9 0.9 1.9 1.9 2.5 0.9 0.9 1.9 1.9 2.5
Air consumption
Upper Seat-lift * [n litre] 0.2 0.2 0.4 0.4 0.62 0.2 0.2 0.4 0.4 0.62
2.6
Lower Seat-lift * [n litre] 1.1 1.1 0.13 0.13 0.21 1.1 1.1 0.13 0.13 0.21
Main Movement * [n litre] 0.86 0.86 1.63 1.63 2.79 0.86 0.86 1.62 1.62 2.79
Kv-value - SpiralClean
Spindle CIP [m3/h] 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
External CIP of leakage chamber [m3/h] 0.25 0.25 0.29 0.29 0.29 0.25 0.25 0.29 0.29 0.29
TD900074-1
Note Q = Kv ·√∆ p
* [n litre] = volume at atmospheric pressure Q = CIP - flow (m3/h).
Recommended min. pressure for SpiralClean: 2 bar. Kv = Kv value from the above table.
Formula to estimate CIP flow during seat lift: ∆ p = CIP pressure (bar).
(for liquids with comparable viscosity and density to water):
Actuator
2.6.397
Unique Mixproof High Alloy Double seat valves
øD
F1
AC/3
L
2.6 AC/2
AC/1
t
OD
ID
C
OD
ID
t
E
F2
2303-0002
B
Dimensions (mm)
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100
*A - BasicClean 530 575 699 699 899 530 575 699 699 899
*A - SeatClean 530 575 670 670 791 530 575 670 670 791
*A - HighClean + UltraClean 611 656 760 760 922 611 656 760 760 922
B 170 220 220 220 300 170 220 220 220 300
**C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126
OD 38 51 63.5 76.1 101.6 41 53 70 85 104
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100
t 1.6 1.6 1.6 1.6 2.0 1.5 1.5 2.0 2.0 2.0
E - Basic/SeatClean 100 121 149 142 177 99 119 146 138 176
E - HighClean/UltraClean 144 165 200 193 248 143 163 197 189 247
F1 31.5 31.5 38 38 59 31.5 31.5 38 38 59
F2 5 5 5 5 5 5 5 5 5 5
øD - Basic 120 120 186 186 186 120 120 186 186 186
øD - SeatClean, HighClean and UltraClean 120 120 157 157 186 120 120 157 157 186
L - Basic 230 230 281 281 379 230 230 281 281 379
L - SeatClean, HighClean and UltraClean 230 230 252 252 281 230 230 252 252 281
Weight (kg) - Basic 13.5 15 24 24 34 13.5 15 24 24 34
Weight (kg) - SeatClean 13.5 15 24 24 34 13.5 15 24 24 34
Weight (kg) - High-/UltraClean 14.5 16 27 27 38 14.5 16 27 27 38
TD900074-1
2.6.398
Double seat valves Unique Mixproof Large Particle Valve
Concept
This Unique Mixproof LP valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 1¾" (45 mm) or products with high viscosity.
Working principle
Unique Mixproof LP is remote-controlled by means of compressed air.
The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination.
The 6” valve is as standard also equipped with balanced lower plug
to protect against the effects of high pressure and water hammer.
The 4” valve is, in order to accommodate 1½” (45mm) particles, not
supplied with balanced lower plug. The 4” is however as standard
equipped with a boost actuator to accommodate a product pressure
of up to 10 bar.
2.6.399
Unique Mixproof Large Particle Valve Double seat valves
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
2.6 - Side indication for detection of upper seat lift TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.400
Double seat valves Unique Mixproof Large Particle Valve
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 2.9 6.0
Air consumption 2.6
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/2 AC/1
A
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
E
F2
TD 482-020
TD 482-019 TD 482-022
F2
TD 482-021
B B
4” 6”
4” 6”
2.6.401
Unique Mixproof Large Particle Valve Double seat valves
Concept
This Unique Mixproof LP-F valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 45 mm or products with high viscosity.
Additional to the Unique Mixproof Large Particle valve (LP) the LP-F
is equipped with a lower flush to enable 100% cleanability of the lip
seal in the lower sealing element through seat-lift cleaning alone. This
an improved performance compared to Spiral clean on the lower plug
and reduces the need for additional utility installations for external CIP.
Working Principle
Unique Mixproof LP-F is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination. The 6” valve is as standard also equipped
with balanced lower plug to protect against the effects of high pressure
and water hammer. The 4” valve is, in order to accommodate 45mm
particles, not supplied with balanced lower plug. The 4” is however as
standard equipped with a boost actuator to accommodate a product
pressure of up to 10 bar. When seat lift of the lower plug is performed
the valve will simultaneously clean the lower plug seal as well as the
.
lover sealing element lip seal.
2.6.402
Double seat valves Unique Mixproof Large Particle Valve
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
2.6
- Side indication for detection of upper seat lift TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.403
Unique Mixproof Large Particle Valve Double seat valves
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 3.9 8.9
2.6 Air consumption
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions [mm]
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/1
A
AC/2
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
F2
TD 482-016
E
F2
TD 482-015
TD 482-017 TD 482-018
B B
4” 4” 6” 6”
2.6.404
Double seat valves Unique Mixproof Tank Outlet Valve
Concept
The exceptional concept of this mixproof valve is characterized by
excellent unmatched flexibility - yet still being very simple. The modular
design gives you the perfect valve for your exact needs in all mixproof
tank outlet operations allowing two different products in pipeline and
tank.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber.
In the leakage chamber there is only atmospheric pressure during
every working condition. In case of rare accidental leaking of product,
this will flow into the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed. The product can then flow from tank to pipeline.
The valve is water hammer protected in the pipeline due to the
balanced plug that prevent the plug from closing too fast, when closing
in the direction of product flow.
The valve can be cleaned to any level according to the needs in
the specific process. There is virtually no spillage of product when
operating the valve.
Other seals:
O C T O B E R 2008
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
Type 20 Type 30
2.6.405
Unique Mixproof Tank Outlet Valve Double seat valves
.
Fig. 1
2306-0000
1. DN50 with tank flange, group 3 actuator including seat lift and
seat push
A D
2. ISO63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift and seat push C
3. ISO76.1 (3”) with spiral on upper balanced plug and tank flange,
group 5 basic actuator including seat lift and seat push
B
4. DN150 with spiralclean on leakage chamber upper balanced plug
and group 4 basic actuator 2306-0004
5. ISO 63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift A. SMP-TO tank flange
B. Unique Mixproof TO valve
Unique-TO hygienic flexibility (spiral clean options) C. Conversion flange
1 2 3 D. O-ring for conversion flange
When Unique-TO is mounted on a SMP-TO flange via the Alfa Laval
conversion flange add 28 mm to valve height dimensions (A1-A4)
2306-0001
2.6.406
Double seat valves Unique Mixproof Tank Outlet Valve
30
TD 449-230
TD 449-228
1
6.
/7
20
80
DN
.6
01
0/1
10
5
DN
3.
/6
65
DN
1
/5
50
10
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h]
TD 449-229
Note!
For the diagrams the following applies:
Medium: Water (20° C)
2.6.407
Unique Mixproof Tank Outlet Valve Double seat valves
Longstroke
Size DN/OD DN
DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
Air consumption for Balanced Seat-lift
0.20 0.40 0.40 0.62 0.20 0.40 0.40 0.62 0.62 0.62 0.40 0.40 0.40 0.40
2.6 Litre = volume at atmosphere pressure
Air consumption for Tank Seat-lift
1.10 0.13 0.13 0.21 1.10 0.13 0.13 0.21 0.21 0.21 0.13 0.13 0.13 0.13
Litre = volume at atmosphere pressure
Air consumption for Main Movement
0.86 1.63 1.63 2.79 0.86 1.62 1.62 2.79 2.79 2.79 1.63 1.63 1.62 1.62
Litre = volume at atmosphere pressure
Kv-value for Balanced CIP Seat-lift
1.50 2.50 2.50 1.90 1.50 2.50 2.50 1.90 3.70 3.70 2.50 2.50 2.50 2.50
[m3/h]
Kv-value for Tank Seat-lift
0.90 1.90 1.90 1.40 0.90 1.90 1.90 1.40 3.10 3.10 1.90 1.90 1.90 1.90
[m3/h]
Kv-value for SpiralClean Spindle CIP
0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
[m3/h]
Kv-value for SpiralClean External CIP in
0.25 0.29 0.29 0.29 0.25 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
leakage chamber [m3/h]
Note:
Recommended min. pressure for SpiralClean: 2 bar.
2.6.408
Double seat valves Unique Mixproof Tank Outlet Valve
G
T2
M
E H
E
OD1
ID1
OD1
ID1
2.6
T1
T1
A4
A3
A2
A1
L
F1
F1
øD øD
2306-0002 2306-0003
A1 + A2 = Min. clearance to allow that actuator and internal valve parts can be lifted out of the valve body. If ThinkTop is mounted, add 180 mm.
Longstroke
Size DN/OD DN DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
A1 min. dimension. Unique-TO 579 646 659 753 577 652 667 755 805 890 700 713 706 721
A1 min. dimension. Unique-TO with external cleaning 616 686 699 813 614 692 707 815 865 --- 740 753 746 761
A2 min. dimension Unique-TO 588 655 668 762 586 661 676 764 814 899 709 722 715 730
A2 min. dimension Unique-TO with external cleaning 625 695 708 822 623 701 716 824 874 --- 749 762 755 770
A3 Unique-TO 468 526 526 594 468 526 526 594 620 680 575 575 575 575
A3 Unique-TO with external cleaning 505 566 566 654 505 566 566 654 680 --- 615 615 615 615
A4 Unique-TO 477 535 535 603 477 535 535 603 629 689 584 584 584 584
A4 Unique-TO with external cleaning 514 575 575 663 514 575 575 663 689 --- 624 624 624 624
B 220 220 220 300 220 220 220 300 300 300 220 220 220 220
OD1 51 63.5 76.1 101.6 53 70 85 104 129 154 63.5 76.1 70 85
ID1 47.8 60.3 72.9 97.6 50 66 81 100 125 150 60.3 72.9 66 81
t1 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
E 36.9 43.2 49.5 61.8 38 46 53.5 63 75.5 88 43.2 49.5 46 53.5
F1 31.5 38 38 59 31.5 38 38 59 59 59 59 59 59 59
F2 (Tank plug) 5 5 5 5 5 5 5 5 5 5 5 5 5 5
G 40 40 40 40 40 40 40 40 40 40 40 40 40 40
H 31 31 31 31 31 31 31 31 31 31 31 31 31 31
øD 120 157 157 186 120 157 157 186 186 186 186 186 186 186
L 230 252 252 281 230 252 252 281 281 281 281 281 281 281
OD2 51 63.5 76.1 101.6 53 70 85 104 129 129 63.5 76.1 70 85
ID2 47.8 60.3 72.9 97.6 50 66 81 100 125 125 60.3 72.9 66 81
t2 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
øJ 159 199 199 199 159 199 199 199 199 199 199 199 199 199
øK 155 195 195 195 155 195 195 195 195 195 195 195 195 195
M/ISO clamp 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN clamp --- --- --- --- 21 21 21 21 28 28 --- --- 21 21
M/ISO male 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN male --- --- --- --- 23 25 25 30 46 50 --- --- 25 25
M/SMS male 20 24 24 35 --- --- --- --- --- --- 24 24 --- ---
M/BS male 22 22 22 27 --- --- --- --- --- --- 22 22 --- ---
Weight [kg]* Unique TO 12.5 22.5 22.5 33 12.5 22.5 22.5 33 36 38 28 28 28 28
Weight [kg]* Unique TO with external cleaning 13 23.5 23.5 34 13 23.5 23.5 34 37 --- 29 29 29 29
* = without tank flange
2.6.409
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
Concept
This Unique Mixproof HT Valve is specially designed for horizontal
mounting on the side of a tank or as a space-saving alternative at
the bottom of a cone-formed tank. Based on the well proven and
exceptionally versatile principle of the Unique Mixproof valves, this
horizontal mixproof tank valve features many of the same components,
such as the actuator, yoke and seals, and therefore the same spare
parts. This provides the benefits of easy serviceability and low total
cost of ownership.
Standard design
The Unique Mixproof HT valve, which can be fitted with any level of
sensing and control. It is as standard supplied with seat lift, which
enables handling of two different products at the same time, or safe
handling of one product while seat-lift cleaning operations are being
conducted in the other portion of the valve – all without any risk of
cross-contamination.
The double tangential design of the valve body ensures full drainability,
especially when the valve is mounted at the bottom of a flat-bottomed
tank.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure in pipeline: . . . 1000 kPa (10 bar) Product wetted steel parts: . . . . . . . . 1.4404 (316L).
Min. product pressure: . . . . . . . . . . Full vacuum. Other steel parts: . . . . . . . . . . . . . . 1.4301 (304).
Temperature range: . . . . . . . . . . . . . -5°C to +125°C (depending External surface finish . . . . . . . . . . . Semi-bright (blasted)
on rubber quality) Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 1.6 µm
Air pressure: . . . . . . . . . . . . . . . . . .Max. 8 bar (800 kPa). Product wetted seals: . . . . . . . . . . . EPDM.
.
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . EPDM
Actuator seals: . . . . . . . . . . . . . . . . NBR
Guide strips: . . . . . . . . . . . . . . . . . PTFE
2317-0000
Note: to determine the valve body configuration (TR or TL) please face
the top of the actuator.
2.6.410
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
The 4” and 6” models feature a 45-mm opening, which enables the D. Filter house
passage of very large particles or efficient handling of high viscosity
fluids. D
2317-0035
fig. 1
Opening pressure in
Size Max. size of particle Max. tank pressure Actuator size Actuator size
pipe line at 6 bar air
Inch (mm) (bar) 4-Basic (ø157x254) 5-Basic (ø185x280)
pressure (kPa)
2½” 32 5.9 Standard 1000
3” 32 5.9 Standard 1000
4” 45 5.9 Long stroke 1000
6” 32 2.6/1.9* 1000
6” 45 1.9 Long stroke 1000
Notes:
Max. pressure in tank means that a higher pressure in tank will open the valve.
It is possible to open with 10 bar (1000 kPa) in pipe line.
When closing the valve the pressure can not be higher than "Max. Tank pressure".
* Max. tank pressure seat push tank plug.
2.6.411
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
Unique Mixproof Horizontal Tank Valve - to tank Unique Mixproof Horizontal Tank Valve - straight through
∆ p [kPa] ∆ p [kPa]
700 350
2317-0031
2317-0030
600 300
2.6 2.5″ 3″ 2.5″ 3″
500 250
400 200
300 150
4″
4″
200 100
6″ 6″
100 50
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Q[m³/h] Q[m³/h]
Unique Mixproof Horizontal Tank Valve - from tank
∆ p [kPa]
700
2317-0032
600
2.5″
3″
500
400
4″
300
200
6″
100
0
0 20 40 60 80 100 120
Q[m³/h]
Longstroke
Size DN/OD
DN/OD
ISO 2½” 3” 4” 6” 6”
Kv-value
Upper Seat-lift [m3/h] 2.5 2.5 3.1 7.1 7.1
Lower Seat-lift (tank seat lift) [m3/h] 11.5 11.5 34.1 80.5 80.5
Air consumption
Upper Seat-lift * [n litre] 0.4 0.4 0.62 0.62 0.62
Lower Seat-lift (tank seat lift) * [n litre] 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 1.62 1.62 3.54 3.54 3.54
Kv-value - SpiralClean
External CIP in leakage chamber [m3/h] 1.52 1.52 1.52 1.52 1.52
Note
* [n litre] = volume at atmospheric pressure
Recommended min. pressure for External CIP in leakage champer 3
bar.
2.6.412
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
G A*
M B A
Z
˚ P
15
OD
t
L 2.6
X
ID
K
Q
øD
E
H
N
˚ Y
V
2317-0001
6" 6"
Size 2.5" 3" 4"
(75 mm) stroke (59 mm) stroke
A 735 759 977 1088 1088
A* 867 904 1155 1329 1329
B 220 220 300 420 420
OD 63.5 76.1 101.6 154.2 154.2
ID 60.3 72.9 97.6 146.86 146.86
t 1.6 1.6 2 3.67 3.67
øD 186 186 186 186 186
E 70.9 77.2 92.2 129.5 129.5
F1 38 38 75 75 59
F2 (Tank plug) 10 10 10 10 10
G 15.9 15.9 38.1 44.5 44.5
H 281 291 364 423 423
J 246 252 317 359 359
K 153 158 215 307 307
L 252 252 379 379 379
N 152 170 210 283 283
P 89.3 101.9 126.6 180 180
Q 15.9 15.9 38.1 44.5 44.5
S 180 180 180 180 180
V° 0-67° 0-60° 0-53° 0-49° 0-53°
X 38,3 36,6 52,6 93,8 93,8
Y 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule
Z 4" 4" 6" 10" 10"
M/Tri-clamp 21 21 21 38.56 38.56
Weight (kg) 13.0 14.2 43.1 87.6 87.6
2.6.413
Unique Basic Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
12-3 Ports
9613000086 3523 38 9613000096 3523 DN40 90°
9613000087 3710 51 9613000097 3710 DN50 90°
9613000088 4808 63.5 9613000098 4808 DN65 90°
9613000089 5585 76.1 9613000099 5585 DN80 90°
2.6.414
Double seat valves Unique Basic
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.415
Unique SeatClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Balanced lower plug Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.416
Double seat valves Unique SeatClean
Air-operated valves Material: 1.4404 (316L)
No SpiralClean Connection: ISO/DIN Welding ends
Balanced lower plug Seals: EPDM
Upper and lower seat lift Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.417
Unique HighClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
12-3 Ports
9613002997 6660 63.5 90°
2.6.418
Double seat valves Unique HighClean
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
22-4 Ports
9613003064 4408 38 90°
9613003065 5699 51 90°
9613003066 6833 63.5 9613003076 6833 DN65 90°
9613003067 7634 76.1 9613003077 7634 DN80 90°
9613103565 10594 101.6 9613103567 10594 DN100 90°
9613003079 12941 DN125 90°
9613003048 5699 51 00°
2.6.419
Unique UltraClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
12-3 Ports
2.6.420
Double seat valves Unique UltraClean
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
22-4 Ports
9613002892 5061 38 9613002903 5061 DN40 90°
9613002893 6482 51 9613002904 6482 DN50 90°
9613002894 7616 63.5 9613002905 7616 DN65 90°
9613002895 8417 76.1 9613002906 8417 DN80 90°
2.6.421
Unique Mixproof - Options Double seat valves
Air-operated valves
Product code: 5267, 5716
PPL
Item No. Size Options
2.6 EUR
Product code: 5267 Inch DIN Installation kit B (inlet) for upper/lower sealing element or leakage chamber
3135707466 326 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for upper/lower sealing element
3135710053 74 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 54 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 * Product code: 5716 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 202 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 154 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
2.6.422
Double seat valves Unique Mixproof Large Particle Valve (Unique LP)
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096502 10872 9614096512 10970 9614096522 10872 9614096532 10970 4" 90°
9614096542 14705 9614096552 14926 9614096562 14705 9614096572 14926 6” 90°
TD449-382
9614096503 10872 9614096513 10970 9614096523 10872 9614096533 10970 4" 180°
9614096543 14705 9614096553 14926 9614096563 14705 9614096573 14926 6” 180°
TD449-383
9614096504 10872 9614096514 10970 9614096524 10872 9614096534 10970 4" 270°
9614096544 14705 9614096554 14926 9614096564 14705 9614096574 14926 6” 270°
TD449-384
12-3 Ports
9614096505 10967 9614096515 11062 9614096525 10967 9614096535 11062 4" 00°
9614096545 14868 9614096555 15090 9614096565 14868 9614096575 15090 6” 00°
TD449-385
9614096506 10967 9614096516 11062 9614096526 10967 9614096536 11062 4" 90°
9614096546 14868 9614096556 15090 9614096566 14868 9614096576 15090 6” 90°
TD449-386
21-3 Ports
9614096507 10767 9614096517 10864 9614096527 10767 9614096537 10864 4" 00°
9614096547 14621 9614096557 14844 9614096567 14621 9614096577 14844 6” 00°
TD449-387
9614096508 10967 9614096518 11062 9614096528 10967 9614096538 11062 4" 90°
9614096548 14868 9614096558 15090 9614096568 14868 9614096578 15090 6” 90°
TD449-388
22-4 Ports
9614096509 11166 9614096519 11264 9614096529 11166 9614096539 11264 4" 00°
9614096549 15117 9614096559 15338 9614096569 15117 9614096579 15338 6” 00°
TD449-389
TD449-390
2.6.423
Unique Mixproof Large Particle Valve (Unique LP-F) Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096602 12715 9614096612 12810 9614096622 12715 9614096632 12810 4" 90°
9614096642 16943 9614096652 17167 9614096662 16943 9614096672 17167 6” 90°
TD449-382
9614096603 12715 9614096613 12810 9614096623 12715 9614096633 12810 4" 180°
9614096643 16943 9614096653 17167 9614096663 16943 9614096673 17167 6” 180°
TD449-383
9614096604 12715 9614096614 12810 9614096624 12715 9614096634 12810 4" 270°
9614096644 16943 9614096654 17167 9614096664 16943 9614096674 17167 6” 270°
TD449-384
12-3 Ports
9614096605 12808 9614096615 12906 9614096625 12808 9614096635 12906 4" 00°
9614096645 17108 9614096655 17330 9614096665 17108 9614096675 17330 6” 00°
TD449-385
9614096606 12808 9614096616 12906 9614096626 12808 9614096636 12906 4" 90°
9614096646 17108 9614096656 17330 9614096666 17108 9614096676 17330 6” 90°
TD449-386
21-3 Ports
9614096607 12610 9614096617 12706 9614096627 12610 9614096637 12706 4" 00°
9614096647 16861 9614096657 17083 9614096667 16861 9614096677 17083 6” 00°
TD449-387
9614096608 12808 9614096618 12906 9614096628 12808 9614096638 12906 4" 90°
9614096648 17108 9614096658 17330 9614096668 17108 9614096678 17330 6” 90°
TD449-388
22-4 Ports
9614096609 13009 9614096619 13106 9614096629 13009 9614096639 13106 4" 00°
9614096649 17356 9614096659 17579 9614096669 17356 9614096679 17579 6” 00°
TD449-389
9614096610 13009 9614096620 13106 9614096630 13009 9614096640 13106 4" 90°
9614096650 17356 9614096660 17579 9614096680 17579 6” 90°
TD449-390
2.6.424
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003302 4730 51 ø9 4.0 468 67.9 110 ø120
9613003304 5721 63.5 ø15 4.5 526 74.2 110 ø157
9613003308 6466 76.1 ø15 4.5 526 80.5 110 ø157
9613003314 8772 101.6 ø15 3.5 565 92.5 150 ø157
30 - long stroke
9613003312 9243 101.6 ø31 4.5 594 92.8 150 ø186
2.6.425
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.426
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.427
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003316 4730 DN50 ø9 4.0 468 69.0 110 ø120
9613003318 5721 DN65 ø15 4.5 526 77.0 110 ø157
9613003322 6466 DN80 ø15 4.5 526 84.5 110 ø157
9613003328 8772 DN100 ø15 3.5 565 94.0 150 ø157
9613003330 11503 DN125 ø33 3.5 620 106.5 150 ø186
9613003334 13129 DN150 ø33 3.5 680 119.0 150 ø186
20 - long stroke
9613003319 6722 DN65 ø31 6.0 575 77.0 110 ø186
30 - long stroke
9613003326 9243 DN100 ø31 4.5 594 94.0 150 ø186
2.6.428
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.429
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.430
Double seat valves Unique Mixproof Tank Outlet Valve
Product code: 5269
PPL
Item No. Size Dimension (mm)
EUR 2.6
Inch DIN ØD H Tank flange
9613099101 321 51 DN50 ø159 31
9613099201 395 63.5-76.1 DN65-DN80 ø199 31
9613099301 501 101.6 DN100-DN150 ø199 31
Welding tool for Tank flange*
9613099901 434 51 DN50
9613099902 491 63.5-76.1 DN65-DN80
9613099903 552 101.6 DN100-DN150
PPL
Item No. Valve body port Dimension (mm)
EUR
Inch DIN OD/ID x t H Stub flange
9613004701 537 51 51/47.8 x 1.6 40
9613004702 537 DN50 53/50 x 1.5 40
9613004801 644 63.5 63.5/60.3 x 1.6 40
9613004802 644 DN65 70/66 x 2 40
9613004803 644 63.5 76.1/72.9 x 1.6 40
9613004804 644 DN65 85/81 x 2 40
9613004803 644 76.1 76.1/72.9 x 1.6 40
9613004804 644 DN80 85/81 x 2 40
9613004901 715 101.6 101.6/97.6 x 2 40
9613004902 715 DN100 104/100 x 2 40
9613005001 715 DN125 129/125 x 2 40
9613005001 715 DN150 129/125 x 2 40
Inch DIN ØC H Unique blind flange
9613004102 297 38 DN40 71.8 20
9613004103 338 51 DN50 84.0 20 ØC
* = On request
** = Note! If Unique-To is mounted on a SMP-TO Tank flange ad 28 mm to valve height dimensions (A1 - A5) See also PD-sheets for Unique To.
Observe welding instructions for welding the flange in instruction manual.
2.6.431
Unique Mixproof Tank Outlet - Options Double seat valves
Air-operated valves
Product code: 5267, 5716, 5416
PPL
Item No. Size Options
2.6 EUR
Product code: 5267 Inch DIN Installation kit B (inlet) for sealing element or leakage chamber
3135707466 326 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for sealing element
3135710053 74 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 54 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 * Product code: 5416 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 202 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 154 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
Product code: 5267 Installation kit H
9613055703 306 Contents:
1 x pos. 1: DIN union DN10.
1 x pos. 2: 12 mm CIP pipe long.
1 x pos. 3: 12 mm CIP pipe.
3135707466 326 Contents: H2
1 x pos. 4: Hose PTFE with stainless steel weave.
1 x pos. 5: Welding socket.
2.6.432
Double seat valves Unique Mixproof Horizontal Tank Valve (HT)
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper plug Inside surface finish: Polished, Ra <1.6 µm
Product code: 5350 Outside surface finish: Blasted
Automation: Pneumatic NC
* = 75 mm stroke
** = 59 mm stroke
2.6.433
Unique Mixproof Horizontal Tank Valve (HT) - Options Double seat valves
Air-operated valves
Product code: 5267
2317-0093
2.6.434
2.7 Regulating valves
Regulating valves from Alfa Laval are the ideal choice whether you are looking for the
perfect flow control or constant pressure.
Product leaflets
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.436
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.441
CPM Constant-Pressure Modulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.445
SB Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.449
Manual Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.451
Pneumatic Pressure Control Valve for Membrane Filtration Systems . . . . . . 2.7.453
Thermostatically Controlled Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.455
Price lists
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.457
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.458
Unique RV-P-A Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.460
CPMI-2, CMPI-D60, CPMO-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.461
CPMI-2, CMPI-D60, CPMO-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.463
Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.464
SB Accessories for Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 2.7.465
Valves for Membrane Filtration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.469
Unique RV-ST Regulating valves
2.7
Concept
Unique RV-ST is the third generation of Alfa Laval single seat regulating
valves designed to meet the highest process demands of hygiene
and safety. Built on a well-proven, platform from an installed base
of more than one million valves, it is ideal for high volume, hygienic
liquid processing applications where precision control of flow rate or
pressure is required.
Working principle
The valve is remote-controlled by a digital electro-pneumatic process
controller. It has few and simple moveable parts which results in a
very reliable valve.
2.7.436
Regulating valves Unique RV-ST
Standard design
Designed to deliver years of reliable performance, it features a broad selection of stainless steel, tapered valve stems along with the Unique actuator to
ensure an outstanding degree of precise product control. Rugged and long-lasting plastic stem bushings eliminate metal-to-metal galling. The stems
are threaded to the actuator shaft, eliminating the coupling between the stem and the actuator, thereby ensuring proper alignment. The plug seal is a
standard seal used for the entire Unique Series. Bushings at the end of the actuator cylinder support the stem and ensure perfect alignment.
TD 461-165
TD 461-164
Kv 75
Kv 44
Kv 52
5
Kv 2
Kv 16 Kv 34
Kv 14 Kv 9
Stroke Stroke
[%] [%]
* *
TD 461-167
TD 461-166
Kv 106
Kv 171
Kv 100
Kv 59
Kv 27
Stroke
[%] Stroke
* [%]
*
Kv 250
Note!
For the diagrams the following applies
Kv 164 Medium: Water (20° C)
Stroke
[%]
*
2.7.437
Unique RV-ST Regulating valves
Pressure data
Table 1 - Shut-off valves
Max. pressure in bar without leakage at the valve seat
AC
6 NO 7.60 9.60 5.60 7.20 4.80
2400-0000
SC
A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Valve Sizing 60 49
Kv
Flow Coefficients (Kv)
1,5
The following formula and flow coefficient values enable you to select
the correct regulating valve for your application.
Formula for water and other products with a specific gravity equal 1.5 bar 1.5 bar
to 1.0:
Kv Q
3 bar
Formula for products with a specific gravity other than to 1.0:
K Q
Where:
60 m3/h
Q =Product flow rate in m3 per hour
SG =Specific gravity of product
∆ P = Pressure drop across valve in bar
(inlet pressure minus outlet pressure)
2.7.438
Regulating valves Unique RV-ST
2404-0000_1
2.7
E
t E M
ID
OD
Dimensions (mm)
2.7.439
Unique RV-ST Regulating valves
Electrical connections
Positioner 8694
without display
Terminal strip
NC 1
Not connected NC 2
NC 3
2.7 IN.0/4...20 mA+ 4
PLC output signal
IN.0/4...20 mA GND 5
Supply + 6
Power supply
Supply GND 7
Positioner 8692
with display
Terminal strip
NC 1
NC 2
Not connected
NC 3
NC 4
5 NC
6 NC
7 NC Not connected
8 NC
9 NC
SET.0/4...20 mA GND 10
PLC output signal
SET.0/4...20 mA + 11
Not connected NC 12
Supply GND 13
Power supply
Supply + 14
2.7.440
Regulating valves Unique RV-P
2.7
Concept
Unique RV-P is a hygienic electro-pneumatic regulating valve for
use in applications which require precision control of pressure, flow,
temperature, level in tanks etc.
Working principle
It is remotely-controlled by an electrical signal and compressed air. The
IP-converter, which is an integrated part of the actuator, converts the
electrical signal to a pneumatic signal. This signal conversion is based
on a highly accurate and reliable contactless AMR sensor making it
insensitive to vibrations and pressure shocks. The pneumatic signal is
transmitted to the integrated positioner which operates by means of
the force-balance principle, ensuring that the position of the actuator
piston is directly proportional to the input signal. Signal range and
zero point can be adjusted individually. The actuator can be used for
split-range operation by using a different measuring spring.
Standard design
The valve is built on the Unique SSV platform and consists of valve
body, valve plug, lip seal, bonnet and an external actuator. The
actuator with the bonnet is fitted to the valve body by means of a
clamp. The Kv value is flexible as lower element can be exchanged.
2.7.441
Unique RV-P Regulating valves
Accuracy
Deviation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤1.5%
Hysteresis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.5%.
Sensitivity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.1%.
Influence of air supply pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.1% between 1.4 and 6 bar.
Air consumption at steady state condition: . . . . . . . . . . . . . . . . . . . With 0.6 bar signal pressure and supply pressures up to 6 bar ≤100 In/h.
Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25°C to +70°C.
.
Flow sizes/tube connections .
Options
Seat diam. Tube connections (mm) Actuator (type no.)
Kv A. Male parts or clamp liners in accordance with required standard.
(mm) ISO DIN/DN NO NC
B. Lip seal of HNBR or Fluorinated rubber (FPM).
0.5 E 6 38 40 3277-5 3277-5 C. Profibus communication
1,0 E 10 38 40 3277-5 3277-5 D. Aseptic configuration Max 8 bar
2 E 12 38 40 3277-5 3277-5
.
4 E 14 38 40 3277-5 3277-5
8 E 23 38 40 3277-5 3277-5
16 E 29 38 40 3277-5 3277-5
32 E 48.5 51 50 3277-5 3277-5
64 L 51 63.5 66 3277-5 3277-5
75 L 51 76.1 80 3277-5 3277-5
110 L 72 101.6 100 3277-5 3277
Dimensions (mm)
H
2405-0029
A
2.7.442
Regulating valves Unique RV-P
Capacity diagram
For ∆ P= 100 kPa (1bar).
Standard Aseptic
Kvq (m³/h) Kvq (m³/h)
L K
100 100
J
K
J H
H G 2.7
F
F
10 10
E E
D
D
C
C
B
1 1 B
A
A
0.1 0.1
L: Kv 110 K: Kv 110
K: Kv 75 J: Kv 75
J: Kv 64 H: Kv 64
H: Kv 32 G: Kv 32
F: Kv 16 F: Kv 16
E: Kv 8 E: Kv 8
D: Kv 4 D: Kv 4
C: Kv 2
C: Kv 2
B: Kv 1
B: Kv 1
A: Kv 0.5
A: Kv 0.5
0.01 0.01
2405-0040
2405-0041
0.001 0.001
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
% %
Recommended working area Recommended working area
Where:
Kvq = Kv value at specific flow and specific pressure drop.
Q = Flow rate (m3/h).
∆P = Pressure drop over valve (bar).
2.7.443
Unique RV-P Regulating valves
Positioner Positioner
3725 3730-4
24050038
24050036
24050039
1. Open the cover of the positioner for electrical connection 1. Open the cover of the positioner for electrical connection
2. Fit the cable through the cable gland and connect the cable wires 2. Fit the bus cable through the cable gland and connect the cable
to the terminal screws. (+11 and -12) wires to the terminal screws. (IEC 1158-2)
3. Tighten the cable gland and close the cover of the positioner 3. Tighten the cable gland and close the cover of the positioner
By searching on positioner type 3730-4 you can either retrieve the
GSD files for PROFIBUS PA communication directly from the World
Wide Web server of Samson or the PROFIBUS User Organization
2.7.444
Regulating valves CPM Constant-Pressure Modulating Valve
2.7
Concept
CPMI-2, CPMI-D60 and CPMO-2 are hygienic constant-pressure
valves. CPMI-2 and CPMI-D60 (Constant-Pressure Modulating Inlet)
maintain a constant pressure in the process line at the inlet side of
the valve. Typical applications are after separators, heat exchangers
or overflow valves. CPMO-2 (Constant-Pressure Modulating Outlet)
maintains a constant pressure in the process line at the outlet side of
the valve. Typical applications are before filling/bottling machines etc.
Working principle
The valves are remote-controlled by means of compressed air. A
diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained.
Standard design
The CPMI-2 and CPMO-2 consist of a valve body with valve seat,
cover, a valve plug with a diaphragm unit and a clamp. The cover and
the valve body are clamped together. The valve body and the seat are
welded together. The CPM-I-D60 consists of upper and lower valve
bodies, an inlet tube, a cover, a valve plug with diaphragm unit and
clamps. The cover and the valve bodies are clamped together.
2.7.445
CPM Constant-Pressure Modulating Valve Regulating valves
Fig. 1. Principle
TD 417-040
TD 417-039
The valves operate without a transmitter in the product line and require
only a pressure regulating valve for the compressed air and a pressure
gauge in the product line.
CPMI-2 CPMO-2
a. Reduced product pressure.
TD 417-038 TD 417-041
CPMI-2 CPMO-2
b. Increased product pressure.
2.7.446
Regulating valves CPM Constant-Pressure Modulating Valve
Note!
For all diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
Alfa Laval recommend max. flow velocity in tubing and valves to be 5 2.7
m/sec.
CPMI-2, Kv 7 CPMO-2, Kv 9
2 TD 433-027
Q (m 3/h)
2.7.447
CPM Constant-Pressure Modulating Valve Regulating valves
2.7
TD 417-069
TD 417-043
TD 433-026
Dimensions (mm)
C - - - - - - 155
2.7.448
Regulating valves SB Tank Pressure Regulator
2.7
Concept
The Tank Pressure Regulator is typically used on tanks within the
brewing industry. The purpose of the regulator is to maintain and
regulate top pressure on pressure tanks during filling, processing
and emptying.
Working principle
The valve unit is supplied with variable setting, the relieving pressure is
adjusted to the required working pressure in the tank. When tank top
pressure exceeds preset pressure, gas leaves the regulator through
the vent port either for atmospheric discharge or for collection. If the
tank top pressure decreases, gas is supplied through the gas supply
connection at the bottom.
Standard design
The pressure regulator comprises a single valve unit including pressure
exhaust valve, pressure supply valve and connection for pressure
gauge. On top is a vent port with outlet connection. Tank connection
at side branch is normally connected to the pipe leading to the tank
top. It is also possible to incorporate the Tank Pressure Regulator
in a flow panel.
2.7.449
SB Tank Pressure Regulator Regulating valves
2.7.450
Regulating valves Manual Pressure Control Valve
The pressure control valve is ideal to manually regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration plants. This
pressure control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pressure control valve consists of a valve body, a valve guide
and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
2.7.451
Manual Pressure Control Valve Regulating valves
2.7
1. Control part
2. Valve housing
3. Spindle
4. Seat
5. Bottom piece
6. 51 mm clamp assembly
7. O-ring
Control part
Code no. 103263
Spindle
Code no. 103268
d = ø8 mm
V = 5º
R = 3 mm
Seat
Code no. 103269
D = ø8 mm
Code no. 103267
D= mm
Bottom piece
38 mm - Code no. 103264
51 mm - Code no. 103265
Order example
Manually controlled valve with ø51 mm inlet.
Code numbers 103263, 103266, 103267, 103265. When ordering,
please specify d, D, V and R.
2.7.452
Regulating valves Pneumatic Pressure Control Valve
The pneumatic pressure control valve is ideal to regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration modules. This
pneumatic control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pneumatic pressure control valve consists of a valve body, a valve
guide and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
Options
• Reverse acting actuator
• Built-in electropneumatic positioner
• Samson actuator
.
TECHNICAL DATA PHYSICAL DATA
Operation Connections
Max. flow rate . . . . . . ... . . . . . . . 20 m3/h Inlet . . . . . . . . . . . . . . . . . . . . . . . 38 mm clamp ISO 2852
Max. working pressure ... . . . . . . . 64 bar (6.4 MPa) or 51 mm clamp ISO 2852
Pneumatic pilot pressure .. . . . . . . . 0.02–0.08 MPa Outlet . . . . . . . . . . . . . . . . . . . . . . 38 mm clamp ISO 2852
Kv . . . . . . . . . . . . . . ... . . . . . . . 0.02-20 Weight . . . . . . . . . . . . . . . . . . . . . 5.2 kg
Turn down . . . . . . . . ... . . . . . . . 10
2.7.453
Pneumatic Pressure Control Valve Regulating valves
1. Actuator Spindle
2. Valve housing Spindle for Honeywell 8"
3. Spindle Code no. 103271
4. Seat
5. Bottom piece Spindle for Honeywell 7"
6. 51 mm clamp assembly Code no. 502057
7. O-ring
Spindle for Samson
2.7 d Code no. 519744
d = mm
R V = ° (angle)
R = mm
V
Seat
Code no. 103267
D = mm
Actuator
8" Honeywell direct actuator
3 psi (0.21 bar) = open valve
Code no. 103278
Bottom piece
7" Honeywell reversed actuator 38 mm
3 psi (0.21 bar) = closed valve Code no. 103264
Code no. 103277 (option)
51 mm
Code no. 103265
Samson actuator*
*Please contact Alfa Laval for calculation of
Bottom piece with incorporated counter
type of Samson actuator
S526049
valve
38 mm
Code no. 103274
51 mm
Valve housing Code no. 103275
Regulation valve housing for Honeywell
Code no. 103270
100
50
0
Regulation valve housing for Samson
Code no. 526051
S526051
Order example
Pneumatically controlled valve, direct acting, with ø51 mm inlet.
Code numbers 103278, 103270, 103271, 103267, 103265. When ordering, please specify d, D, V and R.
2.7.454
Regulating valves Thermostatically Controlled Valve
. Weight -
Item Code no. Air supply Signal pressure Dial range
kglbs
Regulation Valve 106160 5
Thermostat1 1061612 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa) -10-90°C 1
clean, dry air
1061622 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa) -10-90°C 0.8
clean, dry air
1061632 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa -10-90°C 0.7
clean, dry air
2.7.455
Thermostatically Controlled Valve Regulating valves
C
Operating principle
A D If the set temperature differs from the actual temperature (measured
at the sensor), the screw in the dial button should be slackened, the
E button set at the measured temperature, and then tightened again.
B
F The working rate of the thermostat can be changed by loosening the
inlet throttle screw (max. 1/6 revolution). This will result in more rapid
G activation of the membrane valve, and any pendling will be reduced.
The thermostat can be altered instantly from direct to reverse by
2.7 exchanging the spring and the adjustment screw on the rocker arm
H
(see drawing).
Interruption of operation
Impurities in the compressed air may cause choking of the filter and
throttle. Normally, such impurities can be blown away by opening the
inlet throttle screw, which forces large amounts of air through the filter
and throttle. The position of the throttle screw should be noted so that
it can be set to its original position after such a procedure.
A= Supply
B= Inlet - throttle screw
C= Spring
D= Adjustment-screw
E= Direct acting
F= Spring
G= Reverse acting
H= Type 105/106
2.7.456
Regulating valves Unique RV-ST Regulating Valve
Product code:: 5913 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra 0.8 µm
Outside surface finish: Blasted
Actuator: Pneumatic NC
PPL
Item No. Kv value Size
EUR
m 3/h Gallon/hour mm in
Valve complete with positioner 8694 without display 2.7
3904 14 3698 38 1.5
3904 16 4227 38 1.5
2404-0000_2
4020 75 19813 51 2
4487 27 6868 63.5 2.5
4487 106 28266 63.5 2.5
5070 59 15586 76.1 3
5070 100 26681 76.1 3
5070 171 45438 76.1 3
6350 125 33022 101.6 4
6350 164 43324 101.6 4
6350 250 66043 101.6 4
Valve complete with positioner 8692 with display
5127 14 3698 38 1.5
5127 16 4227 38 1.5
5127 25 6604 38 1.5
5127 44 11624 38 1.5
5244 9 2378 51 2
5244 34 7925 51 2
5244 52 13473 51 2
5244 75 19813 51 2
2404-0000_2
5710 27 6868 63.5 2.5
5710 106 28266 63.5 2.5
6293 59 15586 76.1 3
6293 100 26681 76.1 3
6293 171 45438 76.1 3
7575 125 33022 101.6 4
7575 164 43324 101.6 4
7575 250 66043 101.6 4
Item numbers to be found in Anytime configurator.
2.7.457
Unique RV-P Regulating Valve Regulating valves
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Standard Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NO
Plug Flow
Item No. Item No. Size Dimension (mm) Dimension (mm)
PPL PPL Type Kv
EUR EUR A A
2.7 Inch tube DIN Tube Inch DN (*) (m3/h) E G E G
-Inch -DIN
Normally Closed
9615223111 5298 9615223211 5298 38 40 E 0.5 410 56 49.5 412 57 49.5
9615223112 5298 9615223212 5298 38 40 E 1 410 56 49.5 412 57 49.5
2405-0028
9615223113 5298 9615223213 5298 38 40 E 2 410 56 49.5 412 57 49.5
9615223114 5298 9615223214 5298 38 40 E 4 410 56 49.5 412 57 49.5
A
9615223115 5298 9615223215 5298 38 40 E 8 410 56 49.5 412 57 49.5
9615223116 5298 9615223216 5298 38 40 E 16 410 56 49.5 412 57 49.5
9615223117 5575 9615223217 5575 51 50 E 32 423 63 61 425 64 61
9615223118 6144 9615223218 6144 63.5 65 L 64 405 57 81 411 60 78
E
9615223119 6616 9615223219 6616 76.1 80 L 75 439 85 86 447 89 86
G
9615223120 8021 9615223220 8021 101.6 100 L 110 481 96 119 465 98 120
Normally open
9615223101 5298 9615223201 5298 38 40 E 0.5 410 56 49.5 412 57 49.5 H
9615223102 5298 9615223202 5298 38 40 E 1 410 56 49.5 412 57 49.5
9615223103 5298 9615223203 5298 38 40 E 2 410 56 49.5 412 57 49.5
9615223104 5298 9615223204 5298 38 40 E 4 410 56 49.5 412 57 49.5
2405-0029
9615223105 5298 9615223205 5298 38 40 E 8 410 56 49.5 412 57 49.5
9615223106 5298 9615223206 5298 38 40 E 16 410 56 49.5 412 57 49.5
A
9615223107 5575 9615223207 5574 51 50 E 32 423 63 61 425 64 61
9615223108 6144 9615223208 6144 63.5 65 L 64 405 57 81 411 60 78
9615223109 6616 9615223209 6616 76.1 80 L 75 439 85 86 447 89 86
E
9615223110 8021 9615223210 8021 101.6 100 L 110 463 96 119 465 98 120
G
2.7.458
Regulating valves Unique RV-P Regulating Valve
The regulating valves not mentioned in the code number
sheet, should be ordered as below:
Options
PPL
Item No. Size
EUR
Inch DN Male parts
63 38 40 Male part standards
2.7
77 51 50 (included in the price)
114 63.5 65
SMS, ISO/IDF, DS, BS,
131 76.1 80
260 101.6 100 DIN, ISO clamp.
2405-0030
2405-0031
Seals
0 Replacement to seals of HNBR
57 Replacement to seals of Fluorinated rubber (FPM)
Positioner
1426 Profibus Type 3730-4
2.7.459
Unique RV-P-A Regulating Valve Regulating valves
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Aseptic Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NC
Plug Flow
Item No. Item No. Size Type Kv Dimension (mm) Dimension (mm)
PPL PPL A
2.7
Inch tube EUR DIN Tube EUR Inch DN (*) (m3/h) A E G -DIN E G
Normally Closed
9615223311 6388 9615223411 6388 38 40 E 0.5 411 56 49.5 414 57 49.5
9615223312 6388 9615223412 6388 38 40 E 1 411 56 49.5 414 57 49.5
2405-0028
9615223313 6388 9615223413 6388 38 40 E 2 411 56 49.5 414 57 49.5
9615223314 6388 9615223414 6388 38 40 E 4 411 56 49.5 414 57 49.5
A
9615223315 6388 9615223415 6388 38 40 E 8 411 56 49.5 414 57 49.5
9615223316 6388 9615223416 6388 38 40 E 16 411 56 49.5 414 57 49.5
9615223317 6665 9615223417 6665 51 50 E 32 426 63 61 427 64 61
9615223318 7301 9615223418 7301 63.5 65 L 64 412 57 81 418 60 78
E
9615223319 7842 9615223419 7842 76.1 80 L 75 446 85 86 454 89 86
G
9615223320 9384 9615223420 9384 101.6 100 L 110 470 96 119 472 98 120
Normally open
9615223301 6388 9615223401 6388 38 40 E 0.5 411 56 49.5 414 57 49.5 H
2405-0029
9615223304 6388 9615223404 6388 38 40 E 4 411 56 49.5 414 57 49.5
9615223305 6388 615223405 6388 38 40 E 8 411 56 49.5 414 57 49.5
A
9615223306 6388 9615223406 6388 38 40 E 16 411 56 49.5 414 57 49.5
9615223307 6665 9615223407 6665 51 50 E 32 426 63 61 427 64 61
9615223308 7301 9615223408 7301 63.5 65 L 64 412 57 81 418 60 78
9615223309 7842 9615223409 7842 76.1 80 L 75 446 85 86 454 89 86
E
G
9615223310 9384 9615223410 9384 101.6 100 L 110 470 96 119 472 98 120
(*) E = equal percentage, L=linear
For further information - please see PD-sheet.
2.7.460
Regulating valves CPMI-2, CMPI-D60, CPMO-2
Constant pressure valve Material: 1.4404 (316L)
Product code: 5284 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
CPMI-D60
3135661411 5775 76 60 413.2 430 155 53 240
CPMO-2
9612305502 3518 9612305506 3518 51 50 23 211.0 229.3 89.2 86.3 110
9612305504 3734 9612305508 3734 51 50 2/15 175.1 193.4 49.2 50.4 110
9612305518 3734 9612305520 3734 51 50 9 175.1 229.3 49.2 50.4 110
A
E
2.7.461
CPMI-2, CMPI-D60, CPMO-2 Regulating valves
Product code: 5289
PPL
Item No. Size Dimension (mm)
EUR
Air pressure regulating
2.7 Inch DIN A B C D
valve kit, 0-8 bar
3135601501 643 All All 186 93 54 47
Tube Length
Tube Dia. Air connecting kit
mm
3135601511 18 All All 3000 6
TD 417-165
2.7.462
Regulating valves CPMI-2, CMPI-D60, CPMO-2 - Options
The regulating valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5284
PPL
Item No. Size mm Type Options
EUR
Inch DIN Male parts
79 51 50 CPMI/O-2
2.7
137 76 CPMI-D60
A
J
* = On request
NOTE! Other options on request.
Body
PPL PPL PPL PPL
Size combi-
EUR EUR EUR EUR
nation
CPMI-2/CPMO-2
Internal Internal/External Internal Internal/External
Inch DIN (Product wetted parts) (Complete valve) (Product wetted parts) (Complete valve)
Ra ≤ 0.8 μm Ra ≤ 0.8 μm Ra ≤ 0.5 μm Ra ≤ 0.5 μm
51 50 434 1191 544 1502
2.7.463
Tank Pressure Regulator Regulating valves
Product code: 5914 Material: 1.4307 (304L)
Seals: EPDM
Connections: Clamp Ferrule, DIN, IDF, SMS
2.7.464
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Shoot blasted
Connections: DIN 11851, Clamp Ferrule, SMS, IDF
2.7.465
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside: RA ≤ 1.6 µm
Connections: Clamp Ferrule, DIN, IDF, SMS
2.7.466
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933
2.7.467
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933
2.7.468
Regulating valves Valves for Membrane Filtration Systems
Product code: See below
RCPL
Item No. Description
EUR
Product code: 6501 Pressure control valve
103263 1676 Pressure control valve ø38 mm 316L 2.7
103270 894 Pressure control valve øø38 mm for Honeywell
103278 543 Actuator Honeywell 8" direct actuator
103277 574 Actuator Honeywell 7" Reverse acting
Product code: 6501 Pressure control valve Fittings
103264 92 Valve fitting, bottom piece ø38 mm clamp
103266 170 Valve fitting, Spindle D= V= R=
103267 170 Valve fitting, seat ø38 mm D=
103268 170 Valve fitting, Spindle D=8 mm V=5° R=3 mm
103269 170 Valve fitting, Seat D=8
103271 205 Valve fitting, spindle for Honeywell D= V= R=
Product code: 6506
103272 30 Valve fitting, O-ring ø30 mm, 2*3 Nitrile
102937 30 Valve fitting, O-ring ø4 mm 1.5*3 Nitrile
102936 30 Valve fitting, O-ring ø16 mm.3*2.4 Nitrile
Product code: 6501
102933 171 Valve fitting, Spindle seal for ø38/51 regulation valve
2.7.469
This page is intentionally left blank
2.8 Safety valves
Safety valves are used for overpressure or vacuum protection in tank and pipelines.
Protects against implosion due to vacuum caused by cold rinsing after hot cleaning; against
implosion due to caustic absorbed in CO2 atmosphere/temperature fluctuations or against
implosion due to blocking of gas supply during emptying
Product leaflets
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.472
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.482
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.488
SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.491
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.493
Price lists
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.496
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.497
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.499
SB Accessories for Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.501
Alfa Laval SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.507
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.508
SB Pressure Relief Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.510
Safety Valve Safety valves
Concept
2.8 The Alfa Laval Safety Valve is a spring loaded safety valve used to
prevent overpressure in tanks and vessels in the dairy, food and
beverage, and biopharm industries to reliably avoid damages to human
beings and equipment.
Working principle
It is used to prevent inadmissible over pressures of fluids in tanks,
containers and plant sections. From the factory the valve is configured
with a set pressure upon request that is greater than the operating
pressure. The valve opens against a spring force if the operating
pressure increases the set pressure. Preferably, the Alfa Laval Safety
Valve should be installed vertically. If mounted horizontal the set
pressure will be a bit lower than specified due to the missing weight of
the piston. Highest effect on DN80 and DN100.
Standard Design
The Alfa Laval Safety Valve comes in sizes from DN25 to DN100
with spring loaded set pressure range from 0.2 to 12 bar. The valve
can be pneumatic or manually operated. Alfa Laval Safety Valve is
delivered with PED certificate. Compliance to EN 4126-1 Compliance
to PED 2014/68/EC of the European Community. Fluid group II
(Non-hazardous fluids).
The safety valve is available for both liquids and gases*
.TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .+5°C to +95 °C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Max. sterilisation temperature, dry steam: . .140 °C Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
*DN25 for gas applications is only available for set pressure up to 1.5 Seals: . . . . . . . . . . . . . . . . . . . . . . EPDM
bar External finish: . . . . . . . . . . . . . . . . Ra 1.5-2.5 µm
Internal finish . . . . . . . . . . . . . . . . . Ra 0.8 µm
Connections: . . . . . . . . . . . . . . . . . Liner/nut - male DIN 11851
Option:
Inductive sensor for feedback is available for standard and pneumatic
lifting - see instruction manual for detail.
2.8.472
Safety valves Safety Valve
Dimensions: L4
L4
L4
L4
L5
L5
L3
2.8
L3
L3
L3
d4
d2
d2
d4
d4
d2
d2
d4
2001-0024
L1
2001-0026
L1
L1
L1
2001-0025
2001-0027
d1 d1 d1
d1
d3 d3 d3 d3
L2 L2 L2 L2
Standard
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 50 6.8
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 66 9.1
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 66 1.3
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 66 15.0
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 66 22.0
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 66 28.2
2.8.473
Safety Valve Safety valves
Dimensions:
L4
L4
L4
L4
L5
L5
2.8
L3
L3
L3
L3
d4
d2
d4
d2
d2
d4
d2
d4
L1
2001-0020
L1
2001-0022
L1
L1
2001-0021
2001-0023
d1 d1
d1 d1
d3 d3
d3 d3
L2 L2
L2
L2
Manual lifting DN25 Manual lifting DN40-DN100 Pneumatic lifting DN25 Pneumatic lifting DN40-DN100
with inductive sensor for feedback with inductive sensor for feedback
Manual lifting
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 141-182 7.5
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 152-232 10.3
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 154-234 15.5
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 153-233 16.2
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 152.5-232.5 23.2
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 152-232 29.6
2.8.474
Safety valves Safety Valve
0 (1 atm)
(Example: Set pressure = 0.8 bar)
0 (1 atm)
(Example: Set pressure = 0.8 bar)
2.8.475
Safety Valve Safety valves
DN25 set pressure: 0.2 - 12.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
45 Pressure range [bar]
2001-0060
A = 0.5 - 1.5
B = 1.6 - 2.5
40 C = 2.6 - 4.5
D = 4.6 - 7.0
E
E = 7.1 - 12.0
35
2.8
D
30
25 C
20
B
15
A
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
]
Set pressure (bar)
A = 0.2 - 1.5
1,750
1,500
1,250
1,000
750
500
A
250
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.476
Safety valves Safety Valve
2001-0062
A = 0.2 - 1.0
55 B = 1.1 - 3.0
C = 3.1 - 7.0
50 D = 7.1 - 12.0
D
45 C 2.8
40
35
30 B
25
20
A
15
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
ne
Set pressure (bar)
A = 0.2 - 1.0
2,500 B = 1.1 - 3.0
C = 3.1 - 7.0
D = 7.1 - 12.0
2,250
D
2,000
C
1,750
1,500
1,250
1,000 B
750
500
A
250
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.477
Safety Valve Safety valves
2001-0064
A = 0.3 - 0.9
100 B = 1.0 - 1.7
C = 1.8 - 2.9
90 D = 3.0 - 6.0
E E = 6.1 - 12.0
2.8 80
70 D
C
60
50
B
40
30
A
20
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
DN50 set pressure: 0.3 - 12.0 bar for gases (air 20 °C)
Flow rate [m3/h].
4,500 Pressure range [bar]
2001-0065
A = 0.3 - 0.9
B = 1.0 - 1.7
4,000 C = 1.8 - 2.9
D = 3.0 - 6.0
3,500 E E = 6.1 - 12.0
3,000
2,500
D
2,000
1,500
C
B
1,000
A
500
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.478
Safety valves Safety Valve
DN65 set pressure: 0.4 - 9.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
180 Pressure range [bar]
2001-0066
A = 0.4 - 1.5
170
D B = 1.5 - 3.0
160 C = 3.1 - 7.0
150 D = 7.1 - 9.0
140
C
130
120 2.8
110
100
90
B
80
70
60
50 A
40
30
20
10
0
0 1 2 3 4 5 6 7 8 9
Set pressure (bar)
DN65 set pressure: 0.4 - 9.0 bar for gases (air 20 °C)
Flow rate [m3/h].
7,500 Pressure range [bar]
2001-0067
A = 0.4 - 1.5
7,000 B = 1.6 - 3.0
6,500 D C = 3.1 - 7.0
D = 7.1 - 9.0
6,000
5,500
5,000
4,500 C
4,000
3,500
3,000
B
2,500
2,000
A
1,500
1,000
500
0
0 1 2 3 4 5 6 7 8 9
Set pressure (bar)
2.8.479
Safety Valve Safety valves
DN80 set pressure: 0.3 - 8.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
280 Pressure range [bar]
2001-0068
A = 0.3 - 0.9
260 B = 1.0 - 1.9
C = 2.0 - 3.3
240
D = 3.4 - 4.3
220 E = 4.4 - 8.0
E
200
2.8 D
180
160 C
140
120 B
100
80
A
60
40
20
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8
Set pressure (bar)
DN80 set pressure: 0.3 - 8.0 bar for gases (air 20 °C)
Flow rate [m3/h].
9,000 Pressure range [bar]
2001-0069
2.8.480
Safety valves Safety Valve
DN100 set pressure: 0.3 - 3.2 bar for liquids (water 20 °C)
Flow rate [m3/h].
2001-0070
Pressure range [bar]
220 A = 0.3 - 1.1
B = 1.2 - 1.8
200 C = 1.9 - 3.2
180
160
C
2.8
140
B
120
100
80 A
60
40
20
0
0 0.5 1 1.5 2 2.5 3
Set pressure (bar)
DN100 set pressure: 0.3 - 3.2 bar for gases (air 20 °C)
Flow rate [m3/h].
6,000 Pressure range [bar]
2001-0071
A = 0.3 - 1.1
5,500 B = 1.2 - 1.8
C = 1.9 - 3.2
5,000
C
4,500
B
4,000
3,500
3,000 A
2,500
2,000
1,500
1,000
500
0
0 0.5 1 1.5 2 2.5 3
Set pressure (bar)
2.8.481
SB Anti Vacuum Valve Safety valves
Concept
2.8 The Anti Vacuum Valve is used for minimizing the risk of implosion of
tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum Valve can be applied on any closed tank.
Working principle
The Anti Vacuum Valve is delivered with counter weight set and locked
for an individual opening vacuum to suit the tank design data. When a
vacuum in the tank is lower than the preset opening value, the valve
opens and lets in atmospheric air.
2.8.482
Safety valves SB Anti Vacuum Valve
2.8.483
SB Anti Vacuum Valve Safety valves
Integrated Valve
2.8
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.484
Safety valves SB Anti Vacuum Valve
ϭϴϬϬ
ϭϲϬϬ
ϭϰϬϬ
2.8
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ
ϲϬϬ
ϰϬϬ
ϮϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϰϱϬϬ
ϰϬϬϬ
ϯϱϬϬ
ϯϬϬϬ
Q(Nm3/h)
ϮϱϬϬ
ϮϬϬϬ
ϭϱϬϬ
ϭϬϬϬ
ϱϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.485
SB Anti Vacuum Valve Safety valves
ϴϬϬϬ
ϳϬϬϬ
2.8 ϲϬϬϬ
ϱϬϬϬ
Q(Nm3/h)
ϰϬϬϬ
ϯϬϬϬ
ϮϬϬϬ
ϭϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϭϮϬϬϬ
ϭϬϬϬϬ
ϴϬϬϬ
Q(Nm3/h)
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.486
Safety valves SB Anti Vacuum Valve
ϭϲϬϬϬ
ϭϰϬϬϬ
ϭϮϬϬϬ
2.8
ϭϬϬϬϬ
Q(Nm3/h)
ϴϬϬϬ
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϮϱϬϬϬ
ϮϬϬϬϬ
Q(Nm3/h)
ϭϱϬϬϬ
ϭϬϬϬϬ
ϱϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.487
SB Anti Vacuum House Safety valves
Concept
2.8 The Anti Vacuum House is used for minimizing the risk of implosion
of tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum House can be combined with safety valves or pressure
regulators mounted the top.
Working principle
The Anti Vacuum House operates as standard at 50 mmH2O / 5
mbar for all valve sizes. Safety valves protect the vessel and ensures
discharge if pressure in the tank exceeds the preset opening value.
Regulating valves ensures pressure exhaust if pressure in the tank
exceeds the preset opening value.
Standard design
The Anti Vacuum House can be cleaned during tank CIP cycle by
connecting CIP nozzle to main CIP supply.
CIP flow is approximately 500-800 l/min.
When the tank is cleaned a small volume of cleaning fluid will pass the
valve body and clean the seat. To ensure thorough flushing of valve
seat, force opening of the valve is necessary - this must be done when
the tank is pressureless. The use of a drain collector is recommended
to prevent CIP fluid spilling on to the tank.
Compliance Pressure Equipment Directive 2014/68/EU of the
.
European Community, Fluida Group II
2.8.488
Safety valves SB Anti Vacuum House
Anti Vacuum House with CO2 House Anti Vacuum House with Pressure Exhaust
Anti Vacuum House with Pressure Relief Valve Cross section of Anti Vacuum House with Force opener,
Proximity sensor and Drain collector
2.8.489
SB Anti Vacuum House Safety valves
ϮϬϬϬ
^ŝnjĞϲΗ
ϭϴϬϬ
ϭϲϬϬ
2.8 ϭϰϬϬ
^ŝnjĞϰΗ
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ ^ŝnjĞϯΗ
ϲϬϬ
ϰϬϬ ^ŝnjĞϮΗ
ϮϬϬ
Ϭ
Ϭ ϱϬ ϭϬϬ ϭϱϬ ϮϬϬ ϮϱϬ ϯϬϬ ϯϱϬ ϰϬϬ ϰϱϬ ϱϬϬ ϱϱϬ ϲϬϬ ϲϱϬ ϳϬϬ
ǻP Pressure below surroundings (mmH2O)
2.8.490
Safety valves SB Pressure Exhaust Valve
Concept
The Pressure Exhaust Valve is to be used in a system for remote 2.8
control of the working pressure in tanks during a process creating
increasing pressure.
The Pressure Exhaust Valve can be mounted directly on top of the tank,
as part of a tank top system or located elsewhere in the pipework.
Working Principle
The Pressure Exhaust Valve is operated by means of the set point
pressure being applied to the top of a membrane set. The pressure
regulation will be identical to the set point pressure. The set point
pressure is either reduced to the required pressure by means of a
manual precision regulator or an IP converter controlled by a PLC.
When the tank pressure exceeds the set point pressure, the valve
will open and release pressure through the valve side branch for
atmospheric discharge or collection. To ensure correct working
conditions, there should be no back-pressure after the vent port.
After force-opening of the Pressure Exhaust Valve by an air signal to
the lower part of the membrane set, the valve is fully cleanable either
by means of an optional CIP supply valve to the cleaning nozzle on the
valve housing or simultaneously in line with cleaning of vent/recovery
mains.
Standard Design
.
The valve is equipped with fittings for 4/6 mm nylon hoses for set point
pressure and force opening. A CIP inlet is standard-closed with a
closing plug. The plug can be changed to a cleaning nozzle designed
to be supplied by a diameter of 8 x 1mm steel pipe.
2.8.491
SB Pressure Exhaust Valve Safety valves
2.8
2.8.492
Safety valves SB Pressure Relief Valve
Concept
The Pressure Relief Valve is used for minimizing the risk of damage 2.8
to tanks due to liquid overfilling.
Working Principle
The Pressure Relief Valve is delivered with counter weight set and
locked to suit customer requirements regarding opening pressure.
When pressure in the tank exceeds the preset opening value, the valve
relieves the excess pressure.
Standard Design
The Pressure Relief Valve is available in two versions:
• Integrated in a SCANDI BREW® tank top system
• Mounted on its own welding flange
Compliance to EN 4126-1
Compliance to EN 764-7
Compliance Pressure Equipment Directive 2014/68/EU of the
European Community, Fluida Group II
2.8.493
SB Pressure Relief Valve Safety valves
2.8
Options:
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.494
Safety valves SB Pressure Relief Valve
220
Size 150
200
180
Size 100
160
Size 75
2.8
140
120
100
80
60
40
0 0.5 1 1.5 2 2.5 3 3.5
Discharge Capacity
In accordance with EN 4126-1
Capacity measured at:
∆P=10% Set pressure ≥ 1 bar
∆P=0,1 Set pressure < 1 bar
Medium: water (20°C)
2.8.495
Safety Valve Safety valves
Product code: 5932 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Standard : DIN
2001-0024_1
961525xxx 1560 50 0.3 - 12.0 437 93
961525xxx 1960 65 0.4 - 9.0 553 105
961525xxx 2346 80 0.3 - 8.0 573.5 115
H
961525xxx 4138 100 0.3 - 3.2 614 130
2001-0026_1
961525xxx 1649 50 0.3 - 12.0 454 93
961525xx 2050 65 0.4 - 9.0 569 105
961525xx 2422 80 0.3 - 8.0 589 115
H
961525xx 4222 100 0.3 - 3.2 631 130
H
961525xx 4820 100 0.3 - 3.2 631 130
Manual lifting
961525xx 1493 25 0.2 - 12.0 517 72
961525xx 1811 40 0.2 - 12.0 555 82
2001-0020_1
2.8.496
Safety valves SB Anti Vacuum Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM/NBR
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
Dimension
PPL Opening Pressure Fully open at Flow (Nm 3/h)
Item No. Size (mm) SCANDI BREW
EUR mm H2O mm H2O fully open
H W
9615053901 1282 100 50 150 771 310 510
9615053902 1282 100 100 200 890 310 510 2.8
9615053903 1282 100 150 250 995 310 510
9615053904 1282 100 200 300 1090 310 510
9615053905 1501 100 250 350 1177 310 510
9615053906 1501 100 300 400 1259 310 510
9615053907 1501 100 350 450 1335 310 510
9615053908 1501 100 400 500 1407 310 510
9615053909 1501 100 450 550 1476 310 510
9615053910 1501 100 500 600 1542 310 510
9615055001 1744 150 25 125 1624 325 550
9615055002 1744 150 50 150 1779 325 540
9615055003 1744 150 100 200 2054 325 540
9615055004 1744 150 150 250 2297 325 540
9615055005 1744 150 200 300 2516 325 540
9615055006 1961 150 250 350 2718 325 540
9615055007 1961 150 300 400 2905 325 540
9615055008 1961 150 350 450 3082 325 540
9615055009 1961 150 400 500 3248 325 540
9615055010 1961 150 450 550 3407 325 540
9615055011 1961 150 500 600 3558 325 540
For specific flow (Nm 3/h) please see the PD leaflet in Anytime
2.8.497
SB Anti Vacuum Valve Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM/NBR
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
Dimension
PPL Opening Pressure Fully open at Flow (Nm 3/h)
Item No. Size (mm) SCANDI BREW
EUR mm H2O mm H2O fully open
H W
9615064301 1960 200 25 75 2203 310 570
2.8 9615064302 1960 200 50 100 2544 310 570
9615064303 1960 200 100 150 3116 310 570
9615064304 1960 200 150 200 3598 310 570
9615064305 1960 200 200 250 4023 310 570
9615064306 2177 200 250 300 4407 310 570
9615064307 2177 200 300 350 4760 310 570
9615064308 2177 200 350 400 5088 310 570
9615064309 2177 200 400 450 5397 310 570
9615064310 2177 200 450 500 5689 310 570
9615064311 2177 200 500 550 5967 310 570
9615064501 2392 250 25 75 3323 325 600
9615064502 2392 250 50 100 3838 325 600
9615064503 2392 250 100 150 4700 325 600
9615064504 2392 250 150 200 5427 325 600
9615064505 2392 250 200 250 6068 325 600
9615064506 2392 250 250 300 6647 325 600
9615064507 2392 250 300 350 7180 325 600
9615064701 2824 300 25 75 4566 500 940
9615064702 2824 300 50 100 5272 500 940
9615064703 2824 300 100 150 6457 500 940
9615064704 2824 300 150 200 7456 500 940
9615064705 2824 300 200 250 8336 500 940
9615064706 3041 300 250 300 9132 500 940
9615064707 3041 300 300 350 9864 500 940
9615064708 3041 300 350 400 10545 500 940
9615064709 3041 300 400 450 11184 500 940
9615064710 3041 300 450 500 11789 500 940
9615064711 3041 300 500 550 12365 500 940
9615064901 4034 400 25 75 7259 490 1010
9615064902 4034 400 50 100 8382 490 1010
9615064903 4034 400 100 150 10266 490 1010
Dimension
PPL Size
Item No. (mm)
EUR DN H W
2.8.498
Safety valves SB Anti Vacuum House
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Weld End
9615110503 1019 51 50 - 500 mm WG 0 - 300 Nm³/h 267 263 2.8
9615070503 1320 76.1 50 - 500 mm WG 0 - 580 Nm³/h 316 306
9615070903 1645 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 378 412
9615071303 7169 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 399 537
Anti Vacuum House Standard DIN Nut & Liner acc. DIN11851
9615110501 1019 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070501 1320 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070901 1645 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
9615071305 7169 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 429 567
Anti Vacuum House Short DIN Nut & Liner acc. DIN11851
9615110502 1019 51 50 - 500 mm WG 0 - 300 Nm³/h 206 284
9615070502 1320 76.1 50 - 500 mm WG 0 - 580 Nm³/h 258 370
9615070902 1645 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 319 436
9615071306 7169 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 363 567
2.8.499
SB Anti Vacuum House Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Standard SMS Nut & Liner
2.8 9615110504 1019 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070504 1320 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070904 1645 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
2.8.500
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4404 (316L)
Product code: 5919 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.501
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.502
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.503
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.504
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.505
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.506
Safety valves SB Pressure Exhaust Valve
Regulating Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.507
SB Pressure Relief Valve Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.8.508
Safety valves SB Pressure Relief Valve
Safety Valve Material: 1.4404 (316L)
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.8.509
SB Pressure Relief Valve Accessories Safety valves
Safety Valve Material: 1.4404
Product code: 5919 Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.510
2.9 Sample valves
Our sampling equipment ranges from basic sampling valves to premium quality valves,
providing the ultimate in sterile and aseptic sampling.
Product leaflets
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.512
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.515
Accessories - Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.518
Accessories - Non Return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.520
Accessories - Steam Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.522
Accessories - Quick Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.524
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.526
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.528
SB Micro Sample Port Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.530
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.531
Price lists
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.533
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.535
Unique Sampling Valve - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.537
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.539
SB Membrane Sample Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.540
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.542
SB Micro Sample Port, Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.543
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.544
SB Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.545
Sampling Valves Type 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.548
Unique Sampling Valve - Double Seat Sample valves
Concept
The Unique Sampling valve is specially designed for the food,
pharmaceutical and biotechnological industries. The valve is equipped
2.9 with a double seat which makes it possible to sterilise the entire seat
between sampling, thereby eliminating the risk of cross contamination.
Working principle
The patented double seat ensures representative sampling as the
seat area is accessible for sterilisation. The inner spindle pushes the
membrane seal down onto the inner seat, closing off the product.
Once the inner spindle is in place, the outer spindle is retracted,
moving the membrane seal away from the outer seat making it possible
to remove any remaining product and sterilise the outer seat.
Standard design
The Unique Sampling valve consists of three parts, a valve body, an
actuator and a membrane seal. The rubber membrane seal is placed
on the stem of the actuator and works as a stretchable plug. The valve
bodies and actuators are interchangeable.
Temperature Materials
Temperature range: . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L) with 3.1 cert.
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar): . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or experience.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.512
Sample valves Unique Sampling Valve - Double Seat
Operating principles
A new level of accuracy with patented new technology.
The design of single-seat technology poses challenges for complete sterilisation. In closed position, the membrane seal comes into contact with the
valve seat. These points of contact are virtually impossible to clean due to tight surface compression and therefore may harbour product residue and
microorganisms. For that extra level of security to ensure a more representative sample, Alfa Laval recommends double seat technology.
Unique double seat sampling valves designed for truly sterile sampling, the double seat sampling valve has three positions: open, closed and sterilisation.
2900-0076
2900-0079
2900-0077
2.9.513
Unique Sampling Valve - Double Seat Sample valves
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Double Seat Pneumatic Double seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Nominal size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 141.4 141.1 141.1 141.1 141.1 141.1 141.1 141.1
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weigth (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
2.9.514
Sample valves Unique Sampling Valve - Single Seat
Concept
The Unique Sampling Valve is a single seat valve designed for
sterilisation before and after each sample. The valve body and
connecting pieces are made from one piece of material to avoid cracks 2.9
and welding pores.
Working principle
Sterilising: when the valve is closed, the channel between the valve
ports is open for sterilisation. If using steam, a small pressure relief
valve (optional) on the outlet is recommended. Sampling: when the
valve is opened, the stem and the membrane seal are retracted,
allowing liquid to pass.
Standard design
The valve consists of three parts, a valve body, an actuator and a
membrane seal. The rubber membrane seal is placed on the stem of
the actuator and works as a stretchable plug. The valve bodies and
actuators are interchangeable. The single seat valve can be upgraded
to a double seat valve by replacing the handle or actuator with an
upgrade kit - see ordering leaflet for accessories.
Temperature Materials
Temperature range: . . . . . . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L) with 3.1 cert.
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar) . . . . . . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or condition.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.515
Unique Sampling Valve - Single Seat Sample valves
Valve bodies:
- Tank (welding)
- Collared tube (welding)
- Tri-clamp
-
Optional:
- Horizontal tube saddle (welding)
2.9 - Vertical tube saddle (welding)
- Varivent
Valve heads:
- Handle
- Pneumatic actuator (air supply 5-8 bar)
Accessories:
- See ordering leaflet
TD 472-054
TD 472-053
2.9.516
Sample valves Unique Sampling Valve - Single Seat
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Single Seat Pneumatic Single Seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Connection size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 92.8 92.5 92.5 92.8 92.5 92.5 92.5 92.5
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weight (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
2.9.517
Accessories - Pressure Relief Valve Sample valves
Concept
The pressure relief valve is a pressure valve built for securing steam
pressure during sterilization of unique sampling valve.
2.9
Working principle
The Pressure Relief Valve is designed to ensure, that the correct
pressure and temperature is obtained, when steam sterilizing your
sampling valve before and after taking samples.
The pressure relief valve is set to secure a pressure of 2 bar equal to
121°C, the recommended temperature for sterilization.
The valve is constructed in isolating material providing easy handling
when steaming.
When using the pressure relief valve, the unique sampling valve is
sterilized within 2 minutes of steaming.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steel parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Max. sterilisation temperature, dry steam: . .130°C Other parts . . . . . . . . . . . . . . . . . . PA 6.6 30% GF
Membrane seal: . . . . . . . . . . . . . . . EPDM
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.518
Sample valves Accessories - Pressure Relief Valve
Dimensions:
A
A
2.9
2900-0160
2900-0159
C
C
2.9.519
Accessories - Non Return Valve Sample valves
Concept
Spring loaded non-return valve.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L), PVDF
Max. sterilisation temperature, dry steam: . .130°C Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.520
Sample valves Accessories - Non Return Valve
Dimensions:
A
2.9
2900-0154
A
2900-0155
C
C
2900-0153
Size 25:
For steam generator For Quick connection For tube welding
B B B
A
A
2900-0157
2900-0158
A
C
C
2900-0156
2.9.521
Accessories - Steam Generator Sample valves
Concept
Portable steam generator heated by gas to be used for sterilizing.
This steam generator is designed to be used in locations without
2.9 permanent steam supply.
Working principle
The portable steam generator produces pure steam for sterilizing
sampling valves and valve connections.
It consists of a water vessel, a vessel safety cap, pressure relief valve,
pressure gauge and easy-to-connect spray gun fitted with a heat
insulated quick release coupling powered by a gas canister.
The steam generator is designed with safety as top priority. Designed
to reduce heat transfer during steam generation and with a low size
and weight, making it safe and easy to operate.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steam hose: . . .... . . . . . . . . . . . Food grade (FDA 177/2600)
Sterilisation temperature, dry steam (2 bar) .121°C Cover plates: . . .... . . . . . . . . . . . 1.4404 (316)
Steam vessel: . .... . . . . . . . . . . . 1.4404 (316)
Pressure
Other steel parts: ... . . . . . . . . . . . 1.4404 (316), 1.4301 (304)
Max. steam pressure . . . . . . . . . . . . . . .350kPa (3.5 bar)
Other: . . . . . . .... . . . . . . . . . . . PTFE, PA 6.6
Capacity
Tank volumen: . . . . . . . . . . . . . . . . . . . .1.1L
Total steam time (full tank, 2 bar): . . . . . . . .15 min.
Steam time for sterilization (2 bar): . . . . . . .2 min.
Start-up time (full tank): . . . . . . . . . . . . . .10-12 min.
2.9.522
Sample valves Accessories - Steam Generator
Dimensions:
320 240
2.9
387
2900-0167
2900-0168
2.9.523
Accessories - Quick Connection Sample valves
Concept
The Unique sampling valve can be fitted with different variations of
quick connections.
2.9
Temperature Materials
Temperature range: . . . . . . . . . . . . . 1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304), PA 6.6 30% GF
Pressure
Max. working pressure: . . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
2.9.524
Sample valves Accessories - Quick Connection
Dimensions:
A
A
A
A
2900-0162
2900-0161
2900-0163
2900-0164
2.9
C C C C
Working principle
The male coupling is fitted with two proximity switches and the female coupling is fitted with non, 1 or 2 indication rings. This making it possible to have
four different drains connected to the sampling valve.
- No indication ring
- Inner indication ring
- Outer indication ring
- Inner and outer indication rings
Depending on the indication rings, the system will know which drain is connected to the sampling valve securing that the CIP fluids are not mixed.
The couplings are fitted with non-return valves to avoid spilling and thus mixing of fluids.
Female quick connection w. non return valve Male quick connection w. non return valve
B B
2900-0166
A
A
2900-0165
Type A B C
Quick connection w. hose connection ø6 58 6 14
Quick connection w. hose connection ø8 58 8 14
Quick connection w tube welding 59 10 14
Quick connection w. blind cab 49 - 14
Male connection 40 10 14
Female quick connection w. non return valve 77 10 14
Male quick connection w. non return valve 78.6 14 10
2.9.525
SB Membrane Sample Valve Sample valves
Concept
The membrane sample valve is used for sampling from tanks and
pipework under sterile conditions. The valve is sterilized in place with
2.9 alcohol or steam. Membrane sealing directly against product ensures
representative sampling, giving repeatable results safe to secondary
contamination.
Working principle
Before opening the valve, the closing cap should be placed on upper
hose piece. When handle is placed into horizontal position the required
flow through the lower outlet is obtained. When handle is back into
vertical position the valve is closed and the handle can be removed if
required. Aseptic sampling is possible from a special valve type with
micro port. By removing the red closing cap, a hypodermic needle
can be inserted through a central channel into the membrane and the
aseptic sampling takes place with the valve in closed position. After
sampling the valve should be flushed with water or alcohol. Sterilization
has to take place by means of alcohol or steam.
Standard Design
All types are available for manual or pneumatic operation. The two
outlets are hose pieces designed as clip-on. The standard valve is
equipped with one clip-on closing cap.
2.9.526
Sample valves SB Membrane Sample Valve
Options
• Handle for operating the valve
• Assembling tool
• Membrane remover
• Proximity switch for indication of open/closed valve position
• Sampling coil with clip-on
• Isobaric hand bottling device with clip-on
• Hypodermic needle
• Silicone hose with clip-on
Special Versions
Instead of being clip-on type, the two outlets of the valve can be supplied with Tri-Clamps, Swagelok or welding ends. Other type is available on request.
The pneumatic valve can alternatively be supplied in a combined manual - pneumatic execution. 2.9
Please ask for separate information on the SCANDI BREW® Sampling system.
ø22
ø30
ø25
TD 473-005
TD 473-006
TD 473-007
X
Y
Type T Type P 1” Type P Type S
DIN/NW25
A ø25 - - -
B ø30 ø25 ø29 3/8” BSP
W
ø7
A
B
X 81 82.5 82.5 94
Y 6,8 6.8 6.8 6.8
2901-0000 Z 87.5 87.5 87.5 87.5
W 65.2 65.2 65.2 65.2
Z
2.9.527
SB Micro Sample Port Sample valves
Concept
The Micro Sample Port is used to take aseptic and microbiological
samples in small volumes from tanks and pipework.
2.9
Working Principle
The sampling is done by unscrewing the closing cap and inserting a 1
mm hypodermic needle through the rubber plug.
Replacement of the rubber plug should only take place when the tank
is empty and pressure has been released. It is done by unscrewing the
press screw until it is released from the holder and the rubber plug is
released. Then the press screw is remounted firmly.
Before sampling, the plug should be sterilized with alcohol. Since
the inner part of the rubber plug sits flush with tankwall or pipework
surface, this part is automatically cleaned during tank or pipework
cleaning.
Standard Design
The Micro Sample Port is made in a simple, hygienic design and
consists of a housing made as a socket for direct welding into tankwall
or pipe-work, a rubber plug which is positioned by a press screw and
a closing cap.
Temperature Materials
Temperature range, silicone: . . . . . . . 1°C - 110°C Product wetted steel parts: . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Temperature range, natural rubber: . . . 1°C - 90°C Membrane seals: . . . . . . . . . Silicone or natural rubber
Pressure
Max. product pressure: . . . . . . . . . . 6 bar
2.9.528
Sample valves SB Micro Sample Port
2.9
2.9.529
SB Micro Sample Port Type M Sample valves
Concept
The Micro Sample Port Type M is used to take aseptic and
microbiological samples in small volumes from tanks and pipework.
2.9
Working principle
The sampling is done by unscrewing the closing cap and inserting
a hypodermic needle through the membrane. Replacement of the
rubber membrane should only take place when the tank is empty and
pressure has been released. It is done by unscrewing the threaded
nipple and removing the perforated disc, replace the membrane
and make sure the parts are mounted firmly. Before sampling, the
plug should be sterilized with alcohol. The inner part of the rubber
membrane is automatically cleaned during tank or pipework cleaning.
Standard design
The Micro Sample Port Type M is made in a simple, hygienic design
and consists of a housing made as a socket for direct welding into
tankwall or pipe-work, a theaded nipple and a perforated disc keeps
the membrane in place.
Temprature Materials
Temprature range: . . . . . . . . 1°C - 90°C Product wetted steel parts . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Membrane seal . . . . . . . . . . NBR
Pressure
Max. product pressure: . . . . . 10 bar
2.9.530
Sample valves SB Carlsberg Flask
Concept
The Carlsberg flask is used for sterilizing wort and propagating pure
yeast culture for yeast propagation plants in laboratory scale.
2.9
Working principle
The flask is filled with wort to the net capacity corresponding to
approximately 80% of the total volume.
Sterilization takes place in an autoclave, on a gas burner or an electric
hotplate. After sterilization, the flask is placed in a refrigerator or a
cold room in order to cool down the wort to the desired working
temperature. Aeration of the cold wort is made through the membrane
sample valve connected to the aeration lance.
Yeast culture can be introduced aseptically through the membrane
fitting by means of a syringe. Alternatively, dry yeast culture can be
transferred to the flask by the empty filter housing.
Standard design
The Carlsberg Flask is constructed as a cylindrical container with flat
bottom. The Carlsberg Flask is equipped with breathing filters and a
membrane sample valve for aeration and product transfer. Yeast can
be added through a micro sample port by the means of a syringe.
Compliance to PED 97/23/EC of the European Community.
2.9.531
SB Carlsberg Flask Sample valves
Sterile air
2.9
2.9.532
Sample valves Unique Sampling Valve - Double Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094906 9614094942 797 0-6 Collared pipe - DN40 87.6 41
9614094907 9614094943 828 0-6 Collared pipe - ISO 51mm 87.6 51
9614094908 9614094944 828 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095201 9614095237 939 0-6 Tri-Clamp 110.9 50.5
9614095202 9614095238 979 0-6 Tank mounted 111.4 38
9614095203 9614095239 979 0-6 Collared pipe - ISO 25mm 112.6 25
9614095204 9614095240 1000 0-6 Collared pipe - DN25 110.6 29
B
9614095205 9614095241 1037 0-6 Collared pipe - ISO 38mm 110.6 38
9614095206 9614095242 1037 0-6 Collared pipe - DN40 110.6 41
9614095207 9614095243 1073 0-6 Collared pipe - ISO 51mm 110.6 51
9614095208 9614095244 1073 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614095001 9614095037 1373 0-6 Tri-Clamp 141.1 50.5
9614095002 9614095038 1408 0-6 Tank mounted 141.4 29
9614095003 9614095039 1408 0-6 Collared pipe - ISO 25mm 141.1 25
9614095004 9614095040 1451 0-6 Collared pipe - DN25 141.1 29
9614095005 9614095041 1529 0-6 Collared pipe - ISO 38mm 141.1 38
9614095006 9614095042 1529 0-6 Collared pipe - DN40 141.1 41
9614095007 9614095043 1554 0-6 Collared pipe - ISO 51mm 141.1 51
9614095008 9614095044 1554 0-6 Collared pipe - DN50 141.1 53
Size 10
9614095401 9614095437 1642 0-6 Tri-Clamp 179.4 50.5
9614095402 9614095438 1683 0-6 Tank mounted 179.9 38
9614095403 9614095439 1683 0-6 Collared pipe - ISO 25mm 180.1 25
A
Size 25 B
9614095501 9614095522 5992 0-6 Tri-Clamp 363.9 77.5
9614095502 9614095523 5545 0-6 Tank mounted 363.9 70
9614095503 9614095524 5992 0-6 Collared pipe - ISO 51 mm 367.9 51
9614095504 9614095525 5992 0-6 Collared pipe - DN50 367.9 53
9614095505 9614095526 6104 0-6 Collared pipe - ISO 63.5 mm 366.9 63.5
9614095506 9614095527 6104 0-6 Collared pipe - DN65 366.9 70
2.9.533
Unique Sampling Valve - Double Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9 Size 10
9611980141 45 - Spanner wrench 66 - - -
Size 25
9611980115 56 - Spanner wrench 108 - - -
Size 4
9614023901 129 - Hold tool 40 30 20 - A
2900-0181
Size 10
9614023902 140 - Hold tool 60 35 20 - A
2900-0181
Size 25
9614023903 218 - Hold tool 125 90 30 - A
2900-0181
Size 4
9614025801 129 - Mount tool - - 30 36.5 2900-0182
Size 10
9614025802 162 - Mount tool - - 30 56.5
2900-0182
Size 25
9614025803 252 - Mount tool - - 30 110
2900-0182
2.9.534
Sample valves Unique Sampling Valve - Single Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094806 9614094842 666 0-6 Collared pipe - DN40 87.6 41
9614094807 9614094843 713 0-6 Collared pipe - ISO 51mm 87.6 51
9614094808 9614094844 713 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095101 9614095137 751 0-6 Tri-Clamp 110.9 50.5
9614095102 9614095138 783 0-6 Tank mounted 111.4 38
9614095103 9614095139 783 0-6 Collared pipe - ISO 25mm 112.6 25
9614095104 9614095140 802 0-6 Collared pipe - DN25 110.6 29
B
9614095105 9614095141 837 0-6 Collared pipe - ISO 38mm 110.6 38
9614095106 9614095142 837 0-6 Collared pipe - DN40 110.6 41
9614095107 9614095143 869 0-6 Collared pipe - ISO 51mm 110.6 51
9614095108 9614095144 869 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614030901 9614030937 1312 0-6 Tri-Clamp 92.5 50.5
9614030902 9614030938 1347 0-6 Tank mounted 92.8 29
9614030903 9614030939 1347 0-6 Collared pipe - ISO 25mm 92.5 25
9614030904 9614030940 1362 0-6 Collared pipe - DN25 92.5 29
9614030905 9614030941 1397 0-6 Collared pipe - ISO 38mm 92.8 38
9614030906 9614030942 1397 0-6 Collared pipe - DN40 92.5 41
9614030907 9614030943 1434 0-6 Collared pipe - ISO 51mm 92.5 51
9614030908 9614030944 1434 0-6 Collared pipe - DN50 92.5 53
Size 10
9614095301 9614095337 1312 0-6 Tri-Clamp 121.4 50.5
9614095302 9614095338 1347 0-6 Tank mounted 121.9 38
9614095303 9614095339 1347 0-6 Collared pipe - ISO 25mm 122.1 25
A
2.9.535
Unique Sampling Valve - Single Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9
2.9.536
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
PPL
Item No. Description Upgrade Kit
EUR
Size 4 Handle
9614095701 500 Upgrade to manual double seat - incl. EPDM seal
9614095702 500 Upgrade to manual double seat - incl. Q seal
Size 10
9614095801 541 Upgrade to manual double seat - incl. EPDM seal TD 472-040
2.9
9614095802 541 Upgrade to manual double seat - incl. Q seal
Size 4 Actuator
9614095901 1040 Upgrade to pneumatic double seat - incl. EPDM seal
9614095902 1040 Upgrade to pneumatic double seat - incl. Q seal
9614095903 555 Upgrade to pneumatic single seat - incl. EPDM seal
9614095904 555 Upgrade to pneumatic single seat - incl. Q seal
Size 10
9614096001 1117 Upgrade to pneumatic double seat - incl. EPDM seal
9614096002 1117 Upgrade to pneumatic double seat - incl. Q seal
9614096003 555 Upgrade to pneumatic single seat - incl. EPDM seal 2900-0002
PPL
Item No. Description Accessories
EUR
Size 4 Membrane Seal
9614016501 112 EPDM (10 pieces)
9614016551 123 Q (Silicone) (10 pieces)
Size 10
TD 472-043
9614018801 141 EPDM (10 pieces)
9614018851 156 Q (Silicone) (10 pieces)
Size 25
9614019001 195 EPDM (10 pieces)
9614019051 213 Q (Sillicone) (10 pieces)
Size 4 / 10 Non-return valve
9614195501 331 For steam generator
9614195502 331 For quick coupling
9614195503 331 For tube - welding TD 472-045
Size 4 / 10 Plug
9614290501 8 Plug for upper connection EPDM
2900-0183
* On request.
2.9.537
Unique Sampling Valve - Accessories Sample valves
Product code: 5349
PPL
Item No. Description Accessories
EUR
Size 4 / 10 Quick Coupling
9614195601 120 Female - Hose connection ID 6 mm hose
9614195602 120 Female - Hose connection ID 8 mm hose
2.9
TD 472-046
TD 472-047
TD 472-056
Proximity switch
9611995020 88 M5 Proximity switch 1.5 mm
TD 472-052
9614017401 53 Adaptor for proximity switch (open position only) - Size 4 and 10
9614257901 128 Adaptor for proximity switch (open position only) - Size 25
2900-0082
2900-0120
2900-0121
2900-0122
2900-0123
* On request.
2.9.538
Sample valves SB Membrane Sample Valve
Product code: 5349
PPL 2.9
Item No. Specification
EUR
Membrane Sample Valve
9615094107 MSV Manuel Type T 0-10bar
9615094108 MSV Manuel Type P (DN25) 0-10bar
9615094109 MSV Manuel Type P (Ø25/1") 0-10bar
9615094110 MSV Manuel Type P (Ø12-10mm) 0-10bar
9615094111 MSV Manuel Type S (3/8"BSP) 0-10bar
9615094112 MSV Manuel Type CB Flask 0-10bar
2.9.539
SB Membrane Sample Valve Accessories Sample valves
Product code: 5935
PPL
Item No. Specification
EUR
Pneumatic membrane sample valve
9615146501 662 Actuator Pneumatic
9615146401 327 Actuator Manual W. Micro Port
2.9
9615146301 274 Actuator Manual 2901-0023
PPL
Item No. Specification
EUR
Accessories for membrane sample
9615119001 51 Quick opening key
29010012
29010013
2.9.540
Sample valves SB Membrane Sample Valve Accessories
Product code: 5935
PPL
Item No. Specification
EUR
Accessories for membrane sample
2.9.541
SB Micro Sample Port Sample valves
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8 µm
PPL
Item. No Specification
EUR
Micro Sample Port
9615122501 145 Type T w/red silicone plug
9615122502 145 Type T w/green rubber plug
9615122701 140 Type P w/red silicone plug
2.9 9615122702 145 Type P w/green rubber plug
9615123301 145 Type PC 1” w/red silicone plug
9615123302 140 Type PC 1” w/green rubber plug
9615126501 149 Type PC DN 25 w/red silicone plug
9615126502 149 Type PC DN 25 w/green rubber plug
TD 473-001
2.9.542
Sample valves SB Micro Sample Port, Type M
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8µm
PPL
Item No. Specification SCANDI BREW
EUR
Micro Sample Port, Type M
9615139401 482 Micro Sample Port, Type M (max. 10
bar)(max. 10 bar)
2.9
TD 473-021
2.9.543
SB Carlsberg Flask Sample valves
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Carlsberg Flask
9615126101 8465 Carlsberg Flask, Complete with two 3
msilicone hoses with clip-on and extra
aeration filter
2.9
TD 473-003
2.9.544
Sample valves SB Accessories
Product code: 5935
PPL
Item No. Specification
EUR
Micro Sample Port
9615122501 145 Type T w/red silicone plug
9615122502 145 Type T w/green rubber plug
9615122701 140 Type P w/red silicone plug
9615122702 145 Type P w/green rubber plug 2.9
9615123301 145 Type PC 1" w/red silicone plug
9615123302 140 Type PC 1" w/green rubber plug
9615126501 149 Type PC DN 25 w/red silicone plug
9615126502 149 TypePC DN 25 w/green rubber plug
TD 473-001
0,
9680124366 482 Micro Sample Port, Type M (max. 10 bar)
9680123394 6 White NBR membrane for type M (max 95°C, 1 piece)
TD 473-021
2.9.545
SB Accessories Sample valves
Product code: 5917
PPL
Item No. Specification SCANDI BREW
EUR
Membranes
9680124377 139 20 EPDM membranes w. grey bushing
9680124476 139 20 EPDM membranes w. red bushing
9680124475 134 20 EPDM membranes w. blue bushing
2.9 9615102199 289 20 EPDM black membranes w. Steel bushing
9680124378 144 20 silicone membranes w. grey bushing
TD 473-010
9680124478 145 20 silicone membranes w. red bushing
9680124477 148 20 silicone membranes w. blue bushing
Standard bushing colour is grey, other colours to secure systematic replacement of
membranes.
Extra equipment
9615101201 90 Clip-on Closing Cap With Chain complete
9615132403 112 Clip-on cap with 1/4" BSP male
TD 473-011
9615118801 167 3 m silicone sealing hose w. 2 clip-on
9615132401 82 Clip-on for 3/6mm silicone hose
Extra equipment
9615132502 281 1 m high pressure hose, w. clip-on in ends
9615132501 394 3 m high pressure hose, w. clip-on in ends
Accessories
9615118501 267 Coil outlet with clip-on
TD 473-022
2.9.546
Sample valves SB Accessories
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Semi automatic sampling system
Complete system comprising:
Sampling panel in st. st.
Incl.
2.9
- Sample taking valve
TD 473-004
10
9
1
7
3
- Collection tray
6 4
5
2.9.547
Sampling Valves Type 20 Sample valves
Sampling cocks/valves/plug
Product code: 5278
PPL
Item No. Size Dimension mm
EUR
1.4404 (316L) Inch (BSP) A B E Sampling valve Type 20
3135000201 330 3/4" 81 50 10
2.9
2.9.548
2.10 Shutter Valves
The Shutter Valve is a self-draining valve that allows for multi-directional flow of product.
Product leaflets
Shutter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.550
Price lists
MH53, DH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.554
AH52, AH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.555
Handles for MH, DH and AH valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.556
Actuator KH630, - 631, -632, -633 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.557
MH, DH and AH - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.559
Shutter Valve Shutter Valves
Concept
Koltek valve is a manually or pneumatically operated valve, designed
for use in the food, chemical, pharmaceutical and other industries
where valves of hygienic design are needed.
2.10 Working principle
A PTFE shutter is operated by means of a handle or an actuator. A
spring system presses the shutter against the inside cylindrical surface
of the valve body thus ensuring complete tightness.
The air actuated valve can be fitted with ThinkTop® or a laterally fitted
indication unit for remote indication of the valve position. The manually
operated valve can be fitted with laterally indication units (used for
LKLA actuators). The actuator for the valve comes in two versions,
single acting or double acting. The single acting actuator operates
with one main piston whereas the double acting actuator operates
with two main pistons.
Standard Design
The valve consist of a rigid body with an internal cylindrical bore and 3
ports for pipe connection. The two lids have guide rings or bearings
for an internal shaft which supports and positions the shutter. The
stainless steel handle or the actuator is fitted to turn the shaft.
The actuator consists of a system of cylinders and one or two main
pistons interconnected with a toothed bar which interacts with a gear
.wheel on the valve shaft. The system is insensitive to pressure shocks
in the valve.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 110°C Product wetted steel parts: . . . . . . . . 1.4404 (316L.)
Product wetted seals: . . . . . . . . . . . Shutter in PTFE
Pressure
EPDM
Max. pressure against shutter: . . . . . 300 kPa (3 bar)
Actuator seals: . . . . . . . . . . . . . . . . NBR
Max. pressure behind shutter: . . . . . . 1000 kPa (10 bar
Air pressure for actuator: . . . . . . . . . Max. 800 kPa (8 bar)
Min. 500 kPa (5 bar)
Air Connections
Compressed air:
R 1/8" (BSP), internal thread
2.10.550
Shutter Valves Shutter Valve
Actuator functions
2.10
TD 418-138
TD 418-137 TD 418-146
TD 418-145
TD 418-140
TD 418-154
TD 418-153
TD 418-139
TD 418-142
TD 418-141
TD 418-148
TD 418-147
TD 418-144
TD 418-156
TD 418-143
TD 418-155
2.10.551
Shutter Valve Shutter Valves
Dimensions (mm)
K H3 H2 H1
A1
A2
OD
ID
B
E
t
A3
M
TD 418-043
G
2.10
TD 418-072
Fig. 1. Dimensions.
valves:
Actuators
2.10.552
Shutter Valves Shutter Valve
P (kPa) P (kPa)
100 100
TD 418-044
TD 418-045
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Pressure drop can also be calculated with the following formula: Options
Q = Kv x √∆p A. Male parts or clamp liners in accordance with required standard.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
Where
C. Bottom lid for hot water or steam heating.
Q = Flow in m3/h.
D. Bottom fitted indication unit.
Kv = m3/h at a pressure drop of 1 bar (see table above).
E. Limit stop for MH 52/53.
∆ p = Pressure drop in bar over the valve.
F. Pilot valve, type L or T (for actuator type 633). Type L is used when
How to calculate the pressure drop for an ISO 2.5" shut-off valve if two ThinkTop units are used.
the flow is 40 m3/h G. Rebuilding to double acting value for high viscosity product or
2.5" shut-off valve, where Kv = 111 (See table above). quick operation.
Q = Kv x √∆p H. Product wetted seals of NBR or FPM..
40 = 111 x √∆p Note!
For further details, see also instruction IM 70735.
Note! For all manually operated valves: Use LKLA indication units.
2.10.553
MH53, DH53 Shutter Valves
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
Inch DIN
A1 E Inch DIN MH53 with 3 welding ends
MH53 DH53 tube tube
tube tube
2.10
9612260113 1098 9612444703 1098 25 25 116.0 42.0 55.0 64.5
9612260114 1176 9612444707 1176 38 40 149.0 56.0 70.0 80.0
9612260115 1278 9612444711 1278 51 50 161.0 62.0 82.0 82.5
9612260116 1632 63.5 179.0 70.0 105.0
9612260117 2016 9612444715 2016 76.1 65 204.0 80.0 110.0 110.5
9612260168 3792 80 272.0 107.0 115.5
9612260118 4663 9612444719 4663 101.6 100 292.0 117.0 155.0 130.5
2.10.554
Shutter Valves AH52, AH53
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.4 μm
Outside surface finish: Ra ≤ 0.4 μm
Surface finish: Electro polished
Actuation: Manual
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
G
Inch
Inch tube A1 E Inch AH53 with 3 clamp ends
tube
tube
9612445017 1791 12.7 116.0 42.0 48.5
9612445023 1809 19.0 116.0 42.0 48.5
9612260182 1947 25.0 116.0 42.0 58.0
2.10
9612260186 2087 38.0 149.0 56.0 74.5
9612260190 2278 51.0 161.0 62.0 87.0
2.10.555
Handles for MH, DH and AH valves Shutter Valves
Koltek valves Material: 1.4301 (304)
Operating parts for MH, DH and AH valves
Product code: 5277
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN
K For 3 ports, Inch valves
tube tube
9612436201 110 12.7-38 130
9612436202 132 51-63.5 180
9612436203 151 76.1 235
9612449001 213 101.6 330
2.10
2.10.556
Shutter Valves Actuator KH630, - 631, -632, -633
Actuators for MH, DH and AH valves Material: 1.4301 (304)
Product code: 5275 Actuation: See below
PPL
Item No. Valve size (mm) Description Dimension (mm)
EUR
Inch DIN 2 pos. 90°. Spring
A2 H1 H2 H3 KH630
tube tube return
9612482102 1868 12.7-51 25-50 For indication 129 57 326 43
9612494602 2669 63.5-76.1 65 For indication 129 285 285 43
2.10
Bonnets - please see later this chapter. Options - please see later this chapter.
2.10.557
Actuator KH630, - 631, -632, -633 Shutter Valves
Bonnets and brackets for MH, DH and AH valves/actuators Material: 1.4301 (304)
Product code: 5275, 5289
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN
A2 Bonnet
tube tube
Product code: 5275
9612495901 141 12.7-25 25 44
9612496001 141 38 40 44
9612496101 141 51 50 44
2.10
9612496201 141 63.5 46
9612505101 141 76.1 65 52
9612505201 220 80 68
9612480801 220 101.6 100 68
Product code: 5289 Bracket for indication unit
9612506201 77 12.7-25 25
9612506202 72 38 40
9612506203 72 51-76.1 50-65
9612506204 135 89101.6 80100
2.10.558
Shutter Valves MH, DH and AH - Options
Shutter valves - options
The Shutter valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5276
PPL
Item No. Valve size (mm)
EUR
Inch DIN
Male parts
tube tube
82 25 25
102 38 40
108 51 50
175 63.5 65
2.10
197 76.1 80 Male part standards (included in the price) SMS,
342 101.6 100
ISO/IDF, DS, BS, DIN, ISO clamp.
Pilot valve
9611993181 45 Pilot valve (L type) for type 633 actuator (when using two LKT-N top units).
9611993257 50 Pilot valve (T type) for type 633 actuator.
* = On request
Note: Limit stop is only available for MH52 and MH53
2.10.559
This page is intentionally left blank
2.11 Single Seat Valves
Alfa Laval’s Single Seat Valve is an extremely reliable and hygienic design for stopping or
diverting flow in single or multi-directional systems.
Product leaflets
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.562
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.566
Unique SSV DN125 and DN150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.570
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.575
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.579
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.583
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.587
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.591
Unique SSV Tank Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.595
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.599
Unique SSV Manually Operated/Manually Regulating Valve . . . . . . . . . . . . .2.11.603
Unique SSV Aseptic Manually Operated Valve . . . . . . . . . . . . . . . . . . . . . . .2.11.606
Unique Single Seat Valve - manually regulating RF . . . . . . . . . . . . . . . . . . .2.11.612
Unique SSSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.614
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.618
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.620
Price lists
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.622
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.626
Unique SSV DN125/150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.630
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.634
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.638
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.642
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.646
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.650
Unique SSV Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.651
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.652
Unique SSV Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.653
Unique SSV Manually Regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.654
Unique SSV Aseptic Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.655
Unique SSV Aseptic Manually Regulating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.656
Unique SSV Aseptic Manually Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . .2.11.657
Unique SSSV Small Single Seat Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.658
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.662
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.664
Unique SSV Standard Single Seat Valves
Concept
Unique SSV meets the highest demands of your process in terms
of hygiene and safety. It is built on a well-proven platform from an
installed base of more than one million valves.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
2.11 for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique Single Seat Standard valve comes in a one or two body
configuration. To ensure a high degree of flexibility the valve seat
between the two bodies in the Change-over version is loose. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals . . . . . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.562
Single Seat Valves Unique SSV Standard
Options Below are some of the valve models available, though please use
A. Male parts or clamp liners in accordance with required standard. the Alfa Laval computer aided selection tool (Anytime configurator)
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. for full access to all models and options.
C. Product wetted seals in HNBR or FPM. - Reverse acting valve.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design). - Long stroke valve.
E. External surface finish bright. - Manually operated valve.
Note! - Tank Outlet valve.
For further details, see instruction ESE00202. - Two Step valve.
- Tangential valve.
Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves. The actuator comes with a 5 years warranty
Dimensions (mm)
Please note!
Opening/closing time will be effected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
H
- Use of single solenoid valve for serial connected air actuator functions.
H
- Product pressure.
F2
F1
TD 461-067
TD 461-066
A3
A1
C
E
t E M t E M
ID ID
OD OD TD 454-014
2.11.563
Unique SSV Standard Single Seat Valves
TD 461-119
TD 461-116
15
DN25/25 Kv
2.11
TD 461-120
TD 461-117
Kv 15
DN25/25
TD 461-121
TD 461-118
DN25/25 Kv 15
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.564
Single Seat Valves Unique SSV Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 1 - Shut-off and Change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 8.2 8.4 4.5 6.8 4.4
5 9.2 4.4 5.9 3.4 4.4 2.9
2 6 NO 10.0 7.6 9.6 5.6 7.2 4.8
7 10.0 10.0 10.0 7.8 10.0 6.7
5 10.0 5.7 6.8 3.7 4.7 3.0
3 6 NC 10.0 9.8 10.0 6.1 7.7 5.0
7 10.0 10.0 10.0 8.5 10.0 6.9
4 NC 10.0 6.3 7.2 4.2 6.4 4.2
5 10.0 10.0 10.0 10.0 10.0 9.4
5 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
5 10.0 10.0 10.0 10.0 10.0 9.1
6 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 10.0 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 10.0 10.0 10.0 - -
2 6 NO 10.0 10.0 10.0 10.0 - -
3 6 NC 10.0 10.0 10.0 10.0 5.0 3.0
4 NC 10.0 10.0 10.0 9.6 10.0 7.0
2.11.565
Unique SSV ATEX Standard Single Seat Valves
Concept
The Unique Single Seat ATEX valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is ATEX certified to be used in environments
with an explosive atmosphere.
Working principle
2.11 The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV ATEX valve comes in a one or two body configuration.
With its module built structure it is designed for flexibility and easy
customization through the electronic configurator. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke and
all components are assembled with clamp rings.
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement A/A.
O C T O B E R 2008
2.11.566
Single Seat Valves Unique SSV ATEX Standard
Dimensions (mm)
H H Please Note!
F2
F1
t E M t E M
ID ID
OD OD
Shut-off valve Change-over valve
2.11.567
Unique SSV ATEX Standard Single Seat Valves
TD 461-121
TD 461-118
DN25/25 Kv 15
TD 461-117
Kv 15
DN25/25
Δ
TD 461-120
TD 461-116
15
DN25/25 Kv
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.568
Single Seat Valves Unique SSV ATEX Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 6.8 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
2.11.569
Unique SSV DN125 and DN150 Single Seat Valves
Concept
Unique Single Seat DN125 and DN150 Valves are pneumatic seat
valves in a hygienic and modular design giving a wide field of
application, e.g. as a stop valve with two (2) or three (3) ports or as
change-over valve with three (3) to five (5) ports
Working principle
2.11 The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard Design
The Unique Single Seat DN125 and DN150 Valves come in a one
or two body configuration. The actuator is connected to the valve
body by means of clamp rings. To facilitate installation the valve is
only partly assembled when delivered. The valve has welding ends as
standard and is available with fittings as option. It is recommended,
due to the valve size and weight, to use supporting equipment,
handling and installing the valve. Guidelines are given in the instruction
manual (ESE02590). Alfa Laval is not able to supply the recommended
supporting equipment.
Temperature Materials
Temperature range, standard lip seal: . -10°C to +100°C (EPDM) Product wetted steel parts: ... . . . . . 1.4401 (316L)
Temperature range, special lip seal: . . -10°C to +140°C (EPDM) Other steel parts: . . . . . . ... . . . . . 1.4301 (304)
Plug stem sizes DN125-150 .. . . . . . 1.4401 (316L)
Pressure
Product wetted seals . . . . ... . . . . . EPDM
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Other seals . . . . . . . . . . ... . . . . . NBR
Min. product pressure: . . . . . . . . . . Full vacuum
Air pressure, actuator
- Sizes DN125-150 . . . . . . . . . . . . . 600 to 800 kPa (6 to 8 bar)
Actuator function
- Pneumatic downward movement, spring return (NO-lower seat)
- Pneumatic upward movement, spring return (NC-lower seat)
2.11.570
Single Seat Valves Unique SSV DN125 and DN150
Options
A. Male parts in accordance with required standard.
B. Control and Indication (IndiTop, ThinkTop or ThinkTop Basic).
C. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
D. Product wetted seals of NBR or FPM.
E. Service tools for actuator.
F. Plug seals NBR/FPM.
The actuator comes with a 5 years warranty
Dimensions (mm)
DIN
Nominal size DN
125 150
NC NO NC NO
A1 571 573 584 586 2.11
A2 614 618 627 631
A3 740 737 777 775
A4 781 778 818 816
C 167 167 192 192
OD 129 129 154 154
ID 125 125 150 150
t 2.0 2.0 2.0 2.0
E1 150 150 150 150
E2 150 150 150 150
F1 43 45 43 45
F2 41 41 41 41
H 199 199 199 199
M/DIN male 46 46 50 50
Weight (kg) - Shut-off valve 40.3 40.3 40.9 40.9
Weight (kg) - Change-over valve 50 50 51.3 51.3
H
F1
TD 425-269
A1
A2
E1
t E2 M
ID
OD
a. Shut-off .
H
F2
TD 425-270
A4
A3
C
E1
t E2 M
ID
OD
b. Change-over valve.
Please note!
2.11.571
Unique SSV DN125 and DN150 Single Seat Valves
Actuator function
2.11.572
Single Seat Valves Unique SSV DN125 and DN150
Shut-off Shut-off
Δ
TD 425-263
TD 425-264
0
15
1 50 DN
DN 5
12
25 DN
DN1
TD 425-266
TD 425-265
5
12
DN
0
15
15
0 DN
DN
5
12
DN
TD 425-267
TD 425-268
0
15
5
DN
12
DN
0
15
DN
5
12
DN
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.573
Unique SSV DN125 and DN150 Single Seat Valves
Pressure data for Unique Single Seat Valve DN125 and DN150
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2: Stop and change-over valves The table shows the approx. static pressure (P) in bar against which the valve can open
Actuator / Valve body
Air Actuator type/
combination and direction Type DN 125-150
pressure (bar) function
of pressure
5 60 (NO) DIN 8.8
6 10 (NO) 8.1
6
6 60 (NO) min. 10**
7 6 70 (NC) DIN 7.8
8 20 (NC) 8.9
Table 2
Max. pressure in psi against which the valve can open.
87.6 NC 145.0
AO TD 470-036
NO 145.0
SO TD 470-037
A = Air
P = Product pressure
AO = Air opens
SO = Spring opens
2.11.574
Single Seat Valves Unique SSV Reverse Acting
Concept
The Unique Single Seat Reverse Acting valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it provides multiple solutions to
prevent pressure shocks when the pipe work does not permit closing
against product flow with standard single seat valves.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or four (4)
ports or as a change-over valve with three (3) to six (6) ports. The valve
is remote-controlled by means of compressed air.
Standard Design
The Unique SSV Reverse Acting valve comes in a two or three body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range, standard lip seal: . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seal . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.575
Unique SSV Reverse Acting Single Seat Valves
Options Note!
A. Male parts or clamp liners in accordance with required standard. For further details, see instruction ESE00202.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design)
Below are some of the valve models available, though please use
E. High pressure actuator
the Alfa Laval computer aided selection tool (Anytime configurator)
F. Maintainable actuator
for full access to all models and options.
G. External surface finish bright
- Long stroke valve.
- Manually operated valve.
- Extended stroke available for 4"
The actuator comes with a 5 years warranty
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H Please note!
F2
OD
C
ID
OD
ID
C
C
G
TD 454-014
E M
G
E M
Shut-off valve Change-over valve PTFE plug seal (TR2)
2.11.576
Single Seat Valves Unique SSV Reverse Acting
TD 461-130
TD 461-131
2
11
6
v7
10
Kv 12
DN25/25 Kv
5 K
Kv
v 27
5
18
v 26
.1
DN25/25
63.
1 Kv
/76
9
/38 K
8
51
6
v1 1.
/38 K
12
65/
86
10
80
50
Kv
0/
Kv
Kv
1.6
DN
10
DN
Kv
.1
DN
DN40
0
DN40
3.5
76
0/1
51
51
0/
10
/6
8
50/
50/
65
DN
DN
DN
DN
DN
Note!
For the diagrams the following applies: 2.11
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.577
Unique SSV Reverse Acting Single Seat Valves
A A A
A A
A
P P
P P P
P
P P
P
2212-0010 2212-0012 2212-0013 2212-0016
P 2212-0018 2212-0019
2212-0014
2212-0011 2212-0015 2212-0017
1 2 3 4 5 6 7 8 9 10
2.11 A = Air P= Product pressure
Table 1 - Shut-off and Change-over valves. Max. pressure in bar without leakage at the valve seat
Actuator/valve body Valve size
combination and direction Air
Plug DN25 DN40 DN50 DN65 DN80 DN100
of pressure pressure
position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
Table 2 - Shut-off and Change-over valves. Max. pressure in bar against which the valve can open
Actuator/valve body Valve size
Air
combination and direction Plug DN25 DN40 DN50 DN65 DN80 DN100
pressure
of pressure position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 9.7 10.0 6.8 4.6 3.1
8 6 NC 10.0 10.0 10.0 8.3 9.9 6.6
9 NC 10.0 10.0 10.0 7.4 4.9 3.2
10 6 NO 10.0 10.0 10.0 9.0 10.0 6.9
2.11.578
Single Seat Valves Unique SSV Long Stroke
Concept
The Unique Single Seat Long Stroke valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it is especially suitable for use
with products containing particles and/or suspended solids and also
with high-viscosity flows.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard Design
The valve comes in a one or two body configuration. With its module
built structure it is designed for flexibility and easy customization
through the electronic configurator. The valve features an optimized life
span of the seals through a defined compression design. The actuator
is connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . . . . . . Semi-bright (blasted
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (AA).
O C T O B E R 2008
2.11.579
Unique SSV Long Stroke Single Seat Valves
Dimensions (mm)
For exact high pressure actuator dimension (A and F) - please refer to information in CAS
H Please note!
H
F2
A3
A1
t E M
ID t E M
OD ID
OD TD 454-014
2.11.580
Single Seat Valves Unique SSV Long Stroke
2.11
TD 461-125
TD 461-122
TD 461-123
TD 461-126
5
DN
TD 461-124
TD 461-127
2.11.581
Unique SSV Long Stroke Single Seat Valves
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 8.1 10.0 6.7
8 6 NO 10.0 10.0 8.0 9.7 6.5
9 6 NC 10.0 10.0 8.7 10.0 6.7
10 NC 10.0 10.0 7.5 9.6 6.4
2.11.582
Single Seat Valves Unique SSV Aseptic
Concept
The Unique Single Seat Aseptic valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it features a one-piece diaphragm to ensure
hermetic sealing towards the atmosphere. The valve is designed for
aseptic processing and it is available as a shut-off valve with two (2) or
three (3) ports or as a change-over valve with three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular
design remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve and
low maintenance cost. An integrated valve plug/diaphragm secures
aseptic operation.
Standard Design
The Unique SSV Aseptic valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500-700 kPa (5-7 bar)
Other seals: . . . . . . . . . . . . . NBR
Note! Vacuum is not recommended in aseptic applications. Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.583
Unique SSV Aseptic Single Seat Valves
Dimensions (mm)
DN/OD DIN/DN
Nominal size
2.11 25 38 51 63.5 76.1 101.6 25 40 50 65 80 100
A1 308 314 367 394 432 482 312 316 369 397 436 484
A2 319 325 382 409 451 501 323 327 384 412 455 503
A3 356 375 441 480 531 606 364 380 444.5 489 543 610
A4 364 384 454 493 547 622 372 389 458 502 559 626
C 47.8 60.8 73.8 86.3 98.9 123.6 52 64 76 92 107 126
OD 25 38 51 63.5 76.1 101.6 29 41 53 70 85 104
ID 21.8 34.8 47.8 60.3 72.9 97.6 26 38 50 66 81 100
t 1.6 1.6 1.6 1.6 1.6 2 1.5 1.5 1.5 2 2 2
E1 50 49.5 61 81 86 119 50 49.5 61 78 86 120
E2 50 49.5 61 81 86 119 50 49.5 61 78 86 120
F1 11 11 15 15 19 19 11 11 15 15 19 19
F2 8 9 13 13 16 16 8 9 13 13 16 16
H 85 85 114.9 114.9 154.3 154.3 85 85 114.9 114.9 154.3 154.3
M/ISO clamp 21 21 21 21 21 21 - - - - - -
M/DIN clamp - - - - - - 21 21 21 28 28 28
M/DIN male - - - - - - 22 22 23 25 25 30
M/SMS male 20 20 20 24 24 35 - - - - - -
Weight (kg)
Shut off valve: 3.1 3.3 5.6 6.6 11.5 14 3.2 3.4 5.6 6.8 11.9 13.9
Change-over valve 3.9 4.2 7.2 8.7 14.2 18.4 4.1 4.5 7.1 9 15.1 18.3
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H H Please note!
F1
TD 461-428
- Product pressure.
t E M
E
ID
OD
t E M
ID
OD
Shut-off valve Change-over valve
2.11.584
Single Seat Valves Unique SSV Aseptic
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
00
/7
DN5
DN
1
80
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
2.11
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
8 Kv 23
Kv
6.1
6
1.
30
0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
40
TD 461-146
TD 461-149
9
68
4
2
11
13
8 Kv 28
13
Kv 5
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.585
Unique SSV Aseptic Single Seat Valves
A
A
P P
P
2212-0003
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 2- Shut fully closed. Options with high pressure actuator - Max. static pressure without leakage
Valve size
Actuator / Valve body combination Air pressure Plug
DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure (bar) position
25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.0 8.0 8.0 8.0 - -
2 6 NO 8.0 8.0 8.0 8.0 - -
3 6 NC 8.0 8.0 8.0 8.0 8.0 4.1
4 NC 8.0 8.0 8.0 8.0 8.0 7.0
A A
P A
P P
P
Po Po
2212-0020
Po Po Po 2212-0009
Po
2212-0021 2212-0006 2212-0007
2212-0008
Po P
Po P
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 3- Valve is closing. Approximately max. pressure in bar at which the valve can close by means of the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NC 6.5 6.5 8.0 8.0 7.3 7.6
2 6 NO 8.0 8.0 8.0 8.0 7.9 8.0
Table 4- Seat fully closed - Standard valve. Approximately pressure in bar, at which the valve plug can change positions by the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
3 NO 8.0 8.0 8.0 8.0 8.0 8.0
4 6 NO 8.0 8.0 8.0 8.0 8.0 8.0
5 6 NC 8.0 8.0 8.0 8.0 8.0 8.0
6 NC 8.0 8.0 8.0 5.7 8.0 5.4
2.11.586
Single Seat Valves Unique SSV Two Step
Concept
The Unique Single Seat Two Step valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it can be used for reducing pressure hammers
and dosing e.g. in connection with filling of a vessel where an exact
volume is required. The degree of opening for the intermediate position
can be adjusted by removing spacer rings inside the actuator. Unique 2.11
Single Seat Valve - Two Step as Change over (NC and NO) can be
used for drainage of two pipes simultaneously or in closing/filling
applications.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Two Step valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
.TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
O C T O B E R 2008
2.11.587
Unique SSV Two Step Single Seat Valves
Dimensions (mm)
High Pressure
Inch tubes DIN tubes
Inch tubes DIN tubes
Nominal size DN/OD DN
DN/OD DN
2.11 38 51 63.5 76.1 101.6 40 50 65 80 100 51 63.5 50 65
A1 1) 382 395 422 458 504 384 397 422 462 506 426 452 427 452
A2 1) 402 420 447 488 534 404 422 447 492 536 451 477 452 477
A3 1) 443 469 508 557 627 448 472.5 514 569 632 500 538 503 544
A4 1) 460 491 530 584 654 465 495 536 596 659 522 560 525 566
C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 73.8 86.3 76 92
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 51 63.5 53 70
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 47.8 60.3 50 66
t 1.6 1.6 1.6 1.6 2 1.5 1.5 2 2 2 1.6 1.6 1.5 2
E 49.5 61 81 86 119 49.5 61 78 86 120 61 81 61 78
F1 20 25 25 30 30 20 25 25 30 30 25 25 25 25
F2 Min. Two step stroke 3 3 3 2.5 2.5 3 3 3 2.5 2.5 6 6 6 6
F3 Max. Two step stroke 6 11 11 14 14 6 11 11 14 14 9 9 9 9
F4 17 22 22 27 27 17 22 22 27 27 22 22 22 22
F5 Two step stroke 6.5 11 11 14 14 6.5 11 11 14 14 9 9 9 9
H 115 115 115 154 154 115 115 115 154 154 154 154 154 154
M (ISO clamp) 21 21 21 21 21 21 21
M (DIN clamp) - - - - - 21 21 28 28 28 21 28
M (DIN male) - - - - - 22 23 25 25 30 23 25
M (SMS male) 20 20 24 24 35 20 24
Weight (kg)
Stop valve 7 7.3 8.3 14.4 16.7 7 7.3 8.3 14.9 16.7 8.6 9.6 8.6 9.6
Change-over valve 8 8.9 10.3 17 21 8.2 8.9 10.5 17.9 21 10.2 11.6 10.2 11.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
F5
H
F3
F2
2206-0002
F1
2206-0000
A4
A3
A2
A1
Air
Air
TD 454-014
C
E
t E M 2206-0001
t E M
ID 2206-0003
ID
OD
OD
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- The number of valves connected to the same air hose.
- Use of a single solenoid valve for serial connected air actuator functions.
- Product pressure.
2.11.588
Single Seat Valves Unique SSV Two Step
Δ Δ
TD 461-577
TD 461-574
Δ 2.11
TD 461-578
TD 461-575
TD 461-579
TD 461-576
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.589
Unique SSV Two Step Single Seat Valves
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
5 NO 10.0 10.0 7.4 9.7 6.3
6 6 NO 10.0 10.0 8.3 9.9 6.6
7 6 NC 10.0 10.0 9.0 10.0 6.9
8 NC 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option (option) Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65
combination and direction pressure DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm
1 NO 10.0 10.0
2 6 NO 10.0 10.0
3 6 NC 10.0 10.0
4 NC 10.0 10.0
2.11.590
Single Seat Valves Unique SSV Tangential
Concept
The Unique Single Seat Tangential valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it offers complete drainability of the valve body
on horizontally mounted valves. It can be configured as a shut-off
valve with two (2) or three (3) ports or as a change-over valve with
three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tangential valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5-7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
- Actuator for intermediate position of the valve plug (optional)
2.11.591
Unique SSV Tangential Single Seat Valves
Dimensions
Nominal Size
2.11 DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A11) 361 374 409 433
A21) 386 399 439 463
A3 1) 435 460 507 557
A41) 457 482 534 584
C 73.8 86.3 98.9 123.6
OD 51 63.5 76.1 101.6
ID 47.8 60.3 72.9 97.6
t 1.6 1.6 1.6 2
E 61 81 86 119
G 59.9 66.2 72.5 84.8
F1 25 25 30 30
F2 22 22 27 27
H 114.9 114.9 154.3 154.3
N 14.3 17.9 21.5 25
M/ISO Clamp 21 21 21 21
M/SMS male 20 24 24 35
Weight (kg)
Shut-off valve 5.8 6.8 11.7 14.1
Change-over valve 7.4 9 14.5 18.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
Please note!
Opening/closing time will be effected by the following:
t
ID
N
OD
ID
5
TD 461-914_1 91
1-
46
C TD
M TD 461-720
2.11.592
Single Seat Valves Unique SSV Tangential
ΔP [kPa] ΔP [kPa]
40 40
TD 461-722
TD 461-725
30 30
94
6
Kv
Kv 5
8
23
Kv
3.5
20 6 20 66 .6
/6
25 1 01
0/51
Kv
1
Kv
65
0/1
11
7 10
DN
17 1 .6 .1
Kv
/10 6 DN
DN5
Kv 0 /7
10 80
5
.1
0
DN DN
3.
/76
7
/6
80
Kv
65
DN
DN
/51
10 10
50
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
ΔP [kPa] ΔP [kPa]
2.11
TD 461-723
40 50
TD 461-726
40
30
5
18
Kv
8
8
0
.6
12
30
Kv 5
Kv
101
Kv
0/
10
3.5
.1
DN
20 /51
76
5/6
7
0/
25
0
8
Kv
DN5
DN
DN
1 .6 20
18
6
0 /10
Kv 10
1 DN
13 /76
.1
80
Kv 80
Kv
10 3.
5 DN
6
1
5/
/5
6 10
50
DN
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
ΔP [kPa] Δ P [kPa]
40 50
TD 461-727
TD 461-724
6
10
72
Kv
Kv
40
.1
/76
3.5
30
80
65/6
DN
1
DN
19
Kv
7 30 .6
22
1
Kv 01
Kv 5
1
0/
20 1.6 10
10 DN
0/
0/51
9 10
64
17 DN
Kv
DN5
Kv
2 8 20
v1 /76.1
1
K 80
50/5
3.
5 DN
/6
DN
10 65
DN
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.593
Unique SSV Tangential Single Seat Valves
Pressure data for Unique Single Seat Valve Tangential body/Tank valve
A A A A
A
A
P P
P A
P
2212-0003
Po Po
2212-0000 2212-0001 2212-0002 2212-0005 2212-0005 2212-0007 2212-0009
2212-0004
P Po
P P P P 2212-0008 P
1 2 3 4 5 6 7 8 9 10
A = Air P/Po= Product pressure
2.11
Table 1 - Shut-off and change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.4 4.5 6.8 4.4
2 6 NO 9.6 5.6 7.2 4.8
3 6 NC 10.0 6.1 7.7 5.0
4 NC 7.2 4.2 6.4 4.2
5 6 A/A 10.0 10.0 10.0 10.0
6 6 A/A 10.0 10.0 10.0 10.0
Table 2- Shut-off and change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 7.7 9.7 6.3
8 6 NO 10.0 6.3 9.9 6.6
9 6 NC 10.0 9.0 10.0 6.9
10 NC 10.0 6.8 9.1 6.1
2.11.594
Single Seat Valves Unique SSV Tank Outlet
Concept
The Unique Single Seat Tank Outlet valve meets the highest demands
of your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is suitable for a wide field of applications, e.g.
as a shut-off version closing up against the tank or as a reverse acting
valve opening into the tank.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tank Outlet valve comes in a one body configuration,
which can be delivered with or without a tank flange. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke
and all components are assembled with clamp rings. The body can
be turned in any position if the clamps are slightly loosened. The tank
flange is welded directly into the tank.
Temperature Materials
Max. product pressure in tank: 1000 kPa (10 bar) if max. 20°C Product wetted steel parts: .. . . . . . . 1.4404 (316L)
............... .... . 850 kPa (8.5 bar) if max. 100°C Other steel parts . . . . . . . .. . . . . . . 1.4301 (304)
............... .... . 750 kPa (7.5 bar) if max. 150°C External surface finish . . . .. . . . . . . Semi-bright (blasted)
Temperature range: . . . .... . -10°C to +140°C (EPDM) Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Other product wetted seals: . . . . . . . EPDM
Pressure
Other seals . . . . . . . . . . .. . . . . . . NBR
Max. product pressure in
pipeline: . . . . . . . . . . . . . . . 1000 kPa (10 bar)
Min. product pressure: . . . . . Full vacuum
Air pressure: . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
001 002
010(RA) 020(RA)
O C T O B E R 2008
2.11.595
Unique SSV Tank Outlet Single Seat Valves
Dimensions (mm)
A1= min. Installation measure to allow that valve can be lifted out of the tank flange / valve body (if Indication Unit is mounted, height must be added)
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
J J Please note!
E M E M
S
E1
C
OD
ID
ID
A5
A2
actuator functions.
A4
A1
A1
- Product pressure.
TD 461-910 Air Connections Compressed air:
R 1/8" (BSP), internal thread.
F1
F2
H H
TD 461-996 TD 461-995
Actuator function
Air consumption (litres free air) for one stroke
DN50-65 DN/ DN80100 DN/
OD 51-63.5 mm OD 76.1101.6 mm
0.5 x air pressure [bar] 1.3 x air pressure [bar]
2.11.596
Single Seat Valves Unique SSV Tank Outlet
TD 461-159
TD 461-156
2.11
TD 461-157
TD 461-158
3
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.597
Unique SSV Tank Outlet Single Seat Valves
P
P P
P
P
A
2212-0023
2212-0025
2212-0022 2212-0024
A
1 2 3 4
A = Air P= Product pressure
Table 1 - Shut fully closed. Max. pressure in bar without leakage at the valve seat
2.11
Actuator / Valve body Valve size
DN50 DN 65 DN 80 DN 100
combination and direction DN/OD DN/OD DN/OD DN/OD
of pressure 51 mm 63.5 mm 76.1 mm 101.6 mm
1 7.2 4.2 6.4 4.2
2 8.4 4.5 6.8 4.4
Table 2 Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
3 6 10.0 9.0 10.0 6.9
4 6 10.0 8.3 9.9 6.6
2.11.598
Single Seat Valves Unique SSV Y-body
Concept
The Unique Single Seat Y-body valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform the Y-body version offers a straight through
product flow path and is designed for gentle product treatment. The
main use for these valves is in applications involving high viscosity
or large particulates. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The valve is designed to deliver years of reliability and performance
as can be expected from all Alfa Laval products. The actuator is
connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 - 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function Plug seal: . . . . . . . . . . . . . . . . . . . TR2 (floating PTFE design)
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
2.11.599
Unique SSV Y-body Single Seat Valves
Options
A. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
B. Product wetted seals in HNBR/NBR or FPM.
C. External surface finish bright.
Note!
For further details, see instruction ESE00608.
Dimensions
Nominal Size
DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A 440 456 560 620
C 200 235 264 321
ID 47 60 73 97
F1 50 50 67 67
H 115 115 156 156
Weight (kg) 8.6 11.1 18.6 27.1
Please note!
Opening/closing time will be affected by the following:
H
Tri-Clamp
ID
TD 461-739
C
Y-body valve
2.11.600
Single Seat Valves Unique SSV Y-body
P [kPa] P [kPa]
20 20
TD 461-730
TD 461-731
9
25
8
26
15
Kv
15
Kv
6
1.
6
1.
10
10
7
11
8
12
Kv
10 10
Kv
.5
5
63
21
.5
Kv
63
0
11
1
4 6.
5 v26
Kv
5 7
1 K
35 76.
51
1
Kv
51
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m3/h] Q[m 3/h] 2.11
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.601
Unique SSV Y-body Single Seat Valves
A A A
P P
P 2212-0027
P 2212-0029
2212-0026 2212-0028 P
2212-0030
1 2 3 4 5
A = Air P= Product pressure
Table 1
2.11 Valve size
Actuator / Valve body Air
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 6 NO 4.9 2.7 3.8 2.1
2 NO 4.4 2.4 3.8 2.1
3 6 A/A 10.0 7.1 9.4 5.4
Table 2 Max. pressure in bar against which the valve can open.
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
4 NO 9.2 5.1 6.5 3.7
5 6 NC 9.8 5.4 6.5 3.7
2.11.602
Single Seat Valves Unique SSV Manually Operated/Manually Regulating Valve
Concept
The Unique Single Seat valve meets the highest demands of your
process in terms of hygiene and safety. It is built on a well-proven
platform, from an installed base of more than one million valves.
Working principle
The manual regulated Unique Single Seat Valve is a regulating valve
used for manual control of pressure and flow. The valves permit
2.11
gradual opening and the few and simple moving parts result in very
reliable valves easy to dismantle. The plug can be fixed in the adjusted
position with a lock screw. The valve is based on the modular platform
of the Unique Single Seat Valve.
Standard Design
The manual operated valve can easily be converted to a pneumatic
operated valve by replacing the crank mechanism with an actuator.
The other parts are identical.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
O C T O B E R 2008
2.11.603
Unique SSV Manually Operated/Manually Regulating Valve Single Seat Valves
Options
A. Male parts or clamp liners in accordance with required standard.
B. Product wetted seals in HNBR or FPM.
C. Plug seal HNBR, FPM or TR2 plug (floating PTFE design - only for
Manual Operated Valve).
D. External surface finish bright.
Note
For further details, see instruction ESE00307.
H
H
F2
F1
A2
A4
A1
A3
C
E
TD 454-014
E
t
E M t
ID E M
TD 422-025
OD ID TD 422-026
OD
Shut off valve Change-over valve PTFE plug seal (TR2)
Fig. 2. Dimensions.
2.11.604
Single Seat Valves Unique SSV Manually Operated/Manually Regulating Valve
Kv-Factors Example:
Plug Kv 75
Valve size Kv
Q to be calculated at ∆p = 2 bar:
38mm/DN40 14*/44
Q = 75 x √2 = 106 m3/h
51mm/DN50 75
or at 50% stroke:
63.5mm/DN65 113
Q = 0.5 x 75 x √2 = 53 m3/h
76.1mm/DN80 171
101.6mm/DN100 250 Pressure drop/capacity diagram:
* optional The plugs have linear characteristics. This means that a certain
amount of throttling, by reducing the stroke, results in a proportional
Kv = m3/h at a pressure drop of 1 bar.
reduction of the flow if the pressure drop remains unchanged.
TD 422-011
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
Q = Kv x √∆p 2.11
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
H
F
A2
A1
t
E M
ID TD 422-024
OD
Fig. 4. Dimensions
2.11.605
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Standard design
The Unique SSV Aseptic Manual Valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator (Anytime
configurator).
The Unique SSV Aseptic Manual Tank Outlet Valve comes in a one
body configuration, which can be delivered with or without a tank
flange. The valve body is clamped to the tank flange and can be
turned in any position if the clamps are slightly loosened. The tank
flange
. is welded directly into the tank.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Note! Vacuum is not recommended in aseptic applications. Other seals: . . . . . . . . . . . . . HNBR
Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
O C T O B E R 2008
2.11.606
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
Options
A. Male parts or clamp liners in accordance with required standard
B. Product wetted seals in HNBR or FPM
(only for Unique SSV aseptic manually tank outlet valve)
C. Plug seal HNBR, FPM
D. Tangential bodys
(only for Unique SSV aseptic manually tank outlet valve and for
Unique SSV aseptic manually operated valve)
E. External surface bright
Note!
For further details, see instruction ESE02414.
2.11.607
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
0
/7
DN5
10
DN
80
DN
DN
20
10
2.11 0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
3
8 Kv 2
Kv
6.1
6
1.
30 0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-149
TD 461-146
9
68
4
2
11
13
8
13
Kv 5
8 Kv 2
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
2.11.608
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H
F2
H
F1
A4
A2
A3
A1
C
E
E
22100018 t 22100020 t
E M E M
ID ID
OD OD
2.11.609
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
øJ Kv-Factors
E2 M
Valve size Kv
51mm/DN50 60
C
63.5mm/DN65 95
E1
76.1mm/DN80 125
OD
ID
101.6mm/DN100 180
Kv = m3/h at a pressure drop of 1 bar.
A1
A2
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
A3
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
F1
H Example:
How to calculate the pressure drop for an ISO 63.5 tank outlet valve if
the flow is 40 m3/h
22100028
ISO 63.5 tank outlet valve where Kv = 95 (See table above)
Q = Kv x √∆p
Shut-off valve
40 = 95 x √∆p
40 2
95 0.18 bar
2.11.610
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H Kv-Factors
F
Valve size Kv
38mm/DN40 21
51mm/DN50 40
63.5mm/DN65 90
76.1mm/DN80 90
101.6mm/DN100 130
For other pressure drops than 1 bar the flow can be calculated with
A2
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p =Pressure drop in bar over the valve.
E
Example:
22100021 Plug Kv 40
t
Q to be calculated at ∆p = 2 bar:
E M
Q = 40 x √2 = 56 m3/h
ID or at 50% stroke:
OD Q = 0.5 x 56 = 28 m3/h
Shut-off valve
2.11.611
Unique Single Seat Valve - manually regulating RF Single Seat Valves
Concept
From the Unique Single Seat Valve family the Unique SSV RF is a fine
regulating valve that meets the highest demands of your process
in terms of hygiene and safety. The valve is based on the modular
platform of the Unique Single Seat Valve.
Working principle
2.11 The manual regulated Unique SSV RF is used for fine regulation of flow.
The valve permits gradual opening and the few and simple moving
parts result in a very reliable valve easy to dismantle.
Standard Design
Available in one size Unique SSV RF comes with a fixed Kv value. The
plug has close to linear characteristic meaning that a certain amount of
throttling, by reducing the stroke, results in a proportional reduction of
the flow if the pressure drop remains unchanged.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
2213-0019
2.11.612
Single Seat Valves Unique Single Seat Valve - manually regulating RF
2213-0017
Kv-Factors 10
9
Valve size Kv 8
38mm 11 7
6
* optional
5
Kv = m3/h at a pressure drop of 1 bar. 4
3
. 2
1
For other pressure drops than 1 bar the flow can be calculated with
0
the following formula: 0 10 20 30 40 50 60 70 80 90 100
Q = Kv x √∆p % Stroke
2.11
Where
Fig. 3. The flow in % of the total flow at a pressure drop of 1 bar.
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve. .
Dimensions (mm) - Unique Manually Regulating Valve
H Size 38
mm
A1 178.8
F
A2 205.4
OD 38
ID 34.8
t 1.6
E1 62.9
2213-0018
E2 49.5
F1 26.6
H 80
A2
A1
E1
t E2
ID
OD
Fig. 4. Dimensions
2.11.613
Unique SSSV Single Seat Valves
Concept
The Small Single Seat Valve with its hygienic and modular design is
applicable for a wide range of tasks either as a stop valve with two
(2) or three (3) ports or as a change-over valve with three (3) to five
(5) ports. The valve is suitable for use in food, beverage, dairy and
pharmaceutical industries.
2.11 Working principle
The valve is remote-controlled by means of compressed air or manually
operated. The small single seat valve is very reliable due to its simple
design and few moving parts.
Standard Design
The Small Single Seat Valve comes as a pneumatic or manual operated
in either a one or two body configuration. The plug is a PVDF plug.
All components are assembled by means of clamp rings, whereas the
piston and valve plug have a threaded connection. In order to facilitate
installation the valve is only partly assembled when delivered. The
valve has welding or clamp ends as standard. The Unique Small Single
Seat Valve range covers the sizes DN/OD 12.7 mm and 19 mm.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Manually operated.
2.11.614
Single Seat Valves Unique SSSV
Options Note!
A. Adapter for IndiTop, ThinkTop and ThinkTop Basic. For further details, see also ESE01563 and instruction IM 70860.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. The actuator comes with a 5 years warranty
C. Product wetted seals of HNBR or FPM.
D. Stainless steel seal disc replacing standard lip seal.
E. Clamp with wingnut.
F. Clamp connection.
Dimensions (mm)
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air
actuator functions.
- Product pressure.
TD455-054_1
TD455-055_1
TD455-057_1
TD455-056_1
2.11.615
Unique SSSV Single Seat Valves
Stop valve
∆P [kPa] P [kPa]
460
TD 455-109
460
TD 455-101
368 368
276 276
12.7
19.0
184 184
19.0
12.7
92 92
0
0
0 2 4 6 8 Q [m3/h] 0 2 4 6 8
Q [m3/h]
TD 455-106
TD 455-102
368 368
276 276
12.7
184 184
12.7 19.0
19.0
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] ∆P [kPa]
460 460
TD 455-107
TD 455-105
368 368
276 276
12.7
12.7 19.0 19.0
184 184
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] P [kPa]
460
TD 455-103
460
TD 455-104
368 368
276 276
19.0
12.7 184
184 12.7
19.0
92
92
0 0
0 2 4 6 8 Q [m3/h]
0 2 4 6 8 Q [m3/h]
Note! Q = Kv x √∆p
For the diagrams the following applies: 40 = 111 x √∆p
Medium: Water (20°C)
2.11.616
Single Seat Valves Unique SSSV
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
The table shows the approx. static pressure (p) in bar against which the valve can open
Table 2 - Stop and change-over valve.
2.11.617
LKAP Air-Operated Valve Single Seat Valves
Concept
The LKAP pneumatic valve is a remote-controlled shut-off valve, widely
used for small flows and for dosing applications in food, chemical and
other industries.
Working principle
The valve is operated by means of compressed air and has spring
2.11 return. It has few and simple moving parts which results in a very
reliable valve.
Standard Design
LKAP consists of actuator with air cylinder and piston, double lipseal
for stem, stem unit with replaceable O-ring in the plug, and valve body
with welding connections. It has visual indication of the valve position
and is available with 2 (LKAP-V) or 3 ports (LKAP-T). A reed switch unit
for indication of open and closed positions is available. The valve can
be ordered as normally open (NO) or normally closed (NC) versions.
NC is standard.
The LKAP valve come in DN/OD 25 mm.
The LKAP valve come in DN/OD 1”.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . . . . .130 °C (EPDM) Product wetted steel parts: . . . . . . . . . . . 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . . . . .10 °C Other steel parts: . . . . . . . . . . . . . . . . . 1.4301 (304)
Surface finish inside . . . . . . . . . . . . . . . . Ra ≤ 1.6 µm
Pressure
Other seals: . . . . . . . . . . . . . . . . . . . . . NBR
Kv value = 9 (9 m3/h for ∆p = 1 bar with the valve open).
Max. product pressure under the plug (NC): .600 kPa (6 bar)
Min. air pressure: . . . . . . . . . . . . . . . . . .500 kPa (5 bar)
Max. prod. pressure: . . . . . . . . . . . . . . .1000 kPa (10 bar)
2.11.618
Single Seat Valves LKAP Air-Operated Valve
Options
A. Male parts or clamp liners according to required standard.
B. Position indication of open and closed positions.
C. Bracket for standard M12 sensors. Please see chapter 3.7
Automation for bracket code number.
D. Product wetted seals of FPM or EPDM.
Note!
For further details, see also IM 70805.
The actuator comes with a 5 years warranty.
Dimensions (mm)
Size 25 mm
G 40
E 24
A 170 2.11
OD 25
ID 22
t 1.5
Weight (kg) 2.5
Connections
Compressed air: R1/8" (BSP), internal thread.
2.11.619
SB Mini Flow Valve Single Seat Valves
Concept
The valve program, which comprises of angle and change over valves,
is designed for working in a gas and liquid environment, where shut off
and change-over functions are required under hygienic conditions.
Working principle
The valves are in pneumatic or manual execution.
2.11
Standard design
The valves are supplied with threaded pipe couplings for 6/8 mm pipe.
2.11.620
Single Seat Valves SB Mini Flow Valve
2.11
2.11.621
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.622
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.623
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.624
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.625
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.626
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.627
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.628
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.629
Unique SSV DN125/150 Single Seat Valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5233 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Blasted
Actuation: Pneumatic NO
PPL
Item No. Size Dimension (mm) Body combination
EUR
Inch DIN A2 / A4 C E1 E2 Shut-off valve 200
9612486003 12287 DN125 618 150 150
9612486007 17494 DN150 631 150 150
2.11
2.11.630
Single Seat Valves Unique SSV DN125/150
Air-operated valves Material: 1.4404 (316L)
Product code: 5231 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.631
Unique SSV DN125/150 Single Seat Valves
Options
The pneumatic valves not mentioned in the code number
sheets, should be ordered as below
PPL
Item No. Nominal size Type*
EUR
Inch DIN Male parts
571 125 Unique SSV
726 150 Unique SSV
Male parts with DIN male DIN clamp etc. Fitting
Please state which type of male part
of male parts included.
you want and to which outlet it should
be connected.
Seals
2.11 0 All types Replacement to seals of nitrile (NBR)
224 All types Replacement to seals of fluorinated rubber (FPM)
Other equipment
9612454001 97 125-150 All types Spanner
PPL
Item No. Nominal size
EUR
Inch DIN
576 DN125 Type 20
746 DN150 Type 20
600 DN125 Type 30
776 DN150 Type 30
1155 DN125 Type 21
1489 DN150 Type 21
1193 DN125 Type 22
1573 DN150 Type 22
PPL
Item No. Nominal size
EUR
Inch DIN
1017 DN125 Type 20
1535 DN150 Type 20
1050 DN125 Type 30
1582 DN150 Type 30
1881 DN125 Type 21
2861 DN150 Type 21
1944 DN125 Type 22
2975 DN150 Type 22
2.11.632
Single Seat Valves Unique SSV DN125/150
Options
The pneumatic valves not mentioned in the code number sheets, should be ordered as below
PPL
Item No. Nominal size
EUR
Inch DIN
662 DN125 Type 20
942 DN150 Type 20
729 DN125 Type 30
1016 DN150 Type 30
1273 DN125 Type 21 2.11
1768 DN150 Type 21
1323 DN125 Type 22
1849 DN150 Type 22
PPL
Item No. Nominal size
EUR
Inch DIN
1145 DN125 Type 20
1882 DN150 Type 20
1242 DN125 Type 30
2025 DN150 Type 30
2075 DN125 Type 21
3362 DN150 Type 21
2138 DN125 Type 22
3473 DN150 Type 22
2.11.633
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.634
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.635
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.636
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.637
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.638
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.639
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.640
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.641
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.642
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.643
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.644
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.645
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-875
TD 461-876
2.11.646
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.647
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-877
TD 461-880
2.11.648
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.649
Unique SSV Tangential Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
N
9613363313 2366 63.5 399 82 66.2 17.9
9613363314 3041 76.1 439 87 72.5 21.5
9613363315 3971 101.6 463 120 84.8 25
TD 461-906
2.11 Shut-off Cross 309
9613363316 2205 51.0 386 62 59.9 14.3
N
9613363317 2466 63.5 399 82 66.2 17.9
9613363318 3170 76.1 439 87 72.5 21.5
9613363319 4119 101.6 463 120 84.8 25
TD 461-798
Change-over Right 218
9613363320 2817 51.0 457 73.8 62 59.9 14.3
N
9613363321 3041 63.5 482 86.3 82 66.2 17.9
9613363322 3978 76.1 534 98.9 87 72.5 21.5
9613363323 5698 101.6 584 123.6 120 84.8 25
TD 461-908
Change-over Right 228
9613363234 2909 51.0 457 73.8 62 59.9 14.3
9613363235 3142 63.5 482 86.3 82 66.2 17.9
9613363236 4105 76.1 534 98.9 87 72.5 21.5
N
TD 461-909
C
2.11.650
Single Seat Valves Unique SSV Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A3 A4 E1
Inch Tube DIN DN/OD DIN DN/ DN/ E DN/ Standard without flange
DIN DIN DIN
OD OD OD
9613361110 2293 9613361114 2293 51.0 DN50 338 341 363 366 61 67 68
9613361111 2504 9613361115 2504 63.5 DN65 351 357 376 382 81 73 76
9613361112 3065 9613361116 3065 76.1 DN80 376 394 416 424 86 79 84
9613361113 4174 9613361117 4174 101.6 DN100 410 413 440 443 119 92 93
2.11
øD H Tank flange
9634069901 487 9634069901 487 51.0 DN50 148 30
9634070001 586 9634070001 586 63.5 DN65 163 30
9634070101 618 9634070101 618 76.1 DN80 178 30
9634070201 650 9634070201 650 101.6 DN100 198 30
2.11.651
Unique SSV Y-body Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-801
C
2.11.652
Single Seat Valves Unique SSV Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Digital 8-30 VAC, NO/NC
2.11.653
Unique SSV Manually Regulating Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL
Item No. Size Flow K Dimension (mm) Body combination
EUR
A1 Unique SSV Manually
Inch tube DN/OD (m 3/h) A2 ID t E1 E2 F1 H
DN/OD Regulating RF
H
9614291601 2492 38 11 178.8 204.4 34.8 1.6 62.9 49.5 26.6 80
2213-0018
A2
A1
E1
t E2
ID
OD
2.11.654
Single Seat Valves Unique SSV Aseptic Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.655
Unique SSV Aseptic Manually Regulating Valve Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.656
Single Seat Valves Unique SSV Aseptic Manually Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A1 A2 A3 E1 E2
Inch Tube DIN DN/OD DN/
DIN DN/ DN/ DN/ DN/ Standard without flange
DIN DIN DIN DIN DIN
OD OD OD OD OD
51.0 DN50 61 62 67 68 E2
63.5 DN65 81 78 73 76.5
E1
76.1 DN80 86 87 79.5 83.5
101.6 DN100 119 120 92 93
2.11
A1
A2
A3
2210-0038
E1
76.1 DN80 283 298 303 311 390 400 86 87 79.5 83.5
101.6 DN100 309 311 328 331 440 440 119 120 92 93
A1
A2
A3
2210-0039
øD H Tank flange
51.0 DN50 148 30
63.5 DN65 163 30
76.1 DN80 178 30
101.6 DN100 198 30
2.11.657
Unique SSSV Small Single Seat Valve Single Seat Valves
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946202 1531 Hex nut 12.7 172.2 29.8 45.0
9612946226 1531 Hex nut 19.0 171.2 29.9 45.0
9612947002 1531 Wing nut 12.7 172.2 29.8 45.0
9612947026 1531 Wing nut 19.0 171.2 29.9 45.0
2.11
Shut-off valve 30
9612946206 1643 Hex nut 12.7 172.2 29.8 45.0
9612946230 1643 Hex nut 19.0 171.2 29.9 45.0
9612947006 1643 Wing nut 12.7 172.2 29.8 45.0
9612947030 1643 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946210 2029 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946234 2029 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947010 2029 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947034 2029 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946214 2127 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946238 2127 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947014 2127 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947038 2409 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.658
Single Seat Valves Unique SSSV Small Single Seat Valve
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
Shut-off valve 30
9612946303 1781 9612946254 1643 Hex nut 12.7 172.2 29.8 45.0
9612946327 1781 9612946278 1643 Hex nut 19.0 171.2 29.9 45.0
9612993903 2018 9612947054 1862 Wing nut 12.7 172.2 29.8 45.0
9612993927 2018 9612947078 1862 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946307 2167 9612946258 2029 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946331 2167 9612946282 2029 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993907 2456 9612947058 2299 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993931 2407 9612947082 2299 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946311 2264 9612946262 2127 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946335 2264 9612946286 2127 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993911 2566 9612947062 2409 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993935 2566 9612947086 2409 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.659
Unique SSSV Small Single Seat Valve Single Seat Valves
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946204 1233 Hex nut 12.7 109.7 29.8 45.0
9612946228 1233 Hex nut 19.0 112.7 29.9 45.0
9612947004 1233 Wing nut 12.7 109.7 29.8 45.0
9612947028 1371 Wing nut 19.0 112.7 29.9 45.0
2.11
Shut-off valve 30
9612946208 1306 Hex nut 12.7 109.7 29.8 45.0
9612946232 1306 Hex nut 19.0 112.7 29.9 45.0
9612947008 1452 Wing nut 12.7 109.7 29.8 45.0
9612947032 1452 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946212 1821 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946236 1821 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947012 2064 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947036 2064 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946216 2097 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946240 2097 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947016 2330 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947040 2378 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.660
Single Seat Valves Unique SSSV Small Single Seat Valve
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
2.11
Shut-off valve 30
9612946305 1449 9612946256 1306 Hex nut 12.7 109.7 29.8 45.0
9612946329 1449 9612946280 1306 Hex nut 19.0 112.7 29.9 45.0
9612993905 1642 9612947056 1481 Wing nut 12.7 109.7 29.8 45.0
9612993929 1642 9612947080 1481 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946309 1959 9612946260 1821 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946333 1959 9612946284 1821 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993909 2219 9612947060 2064 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993933 2219 9612947084 2064 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946313 2236 9612946264 2097 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946337 2236 9612946288 2097 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993913 2535 9612947064 2378 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993937 2535 9612947088 2378 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.661
LKAP Air-Operated Valve Single Seat Valves
Product code: 5246 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: See below
Actuation: Pneumatic
PPL
Item No. Size Seals Dimension
EUR
A E G
(mm) LKAP-V (normally closed)
(mm) (mm) (mm)
9611409543 1278 25 EPDM 170 24 40
9611409541 1278 25 Nitrile (NBR). 170 24 40
2.11
2.11.662
Single Seat Valves LKAP Air-Operated Valve - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: for indication 5246, 5415
PPL
Item No. Size Option Product code:
EUR
mm inch LKAP
9611409548 * 25 1” LKAP for fitting of male parts. 5246
9611409549 * 25 1” LKAP for replacement of seals. 5246
Male part
Male part standards (included in the price)
68 25 1” 5246
SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
Fitting of male parts included.
2.11
Please state which type of male
part you want and to which outlet
it should be connected.
Seals
Replacement to seals of Fluorinated rubber
132 5246
(FPM).
Indication
9611402551 217 Double switch unit, Reed type. 5415
* = On request
When using the above numbers - please specify: The male parts required.
NOTE! Other options on request.
2.11.663
SB Mini Flow Valve Single Seat Valves
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615085302 376 Manual Angle Valve Clip-On/Swage
N/A
2.11
N/A
2.11.664
Single Seat Valves SB Mini Flow Valve
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615082001 430 Pnematic Angle Valve Swage/Swage NC
9615082101 430 Pnematic Angle Valve Swage/Swage NO
2.11
2.11.665
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3. Automation
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations. - See
more at:
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique Control
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Automated valve control and monitoring
Magnet
IP67 standards for protecting
electronic equipment against
penetration by dust particles or liquids.
s.
ThinkTop Basic
Intrinsically safe for
ATEX environment
ThinkTop Basic
These are mid-level units that fulfil basic requirements for
the automated control and monitoring of sanitary valves,
with a reduced number of digital inputs and outputs.
IndiTop
IndiTop indicator units are designed to transmit small
amounts of data as feedback about the current position
of any sanitary valve. No solenoids are used, eliminating
minating
the need for adjustment over time and, making this
his a true
“set and forget” system.
Combination
of different
communication
protocols
DeviceNet
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3.1 Indication
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
IndiTop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.678
8697 Indication unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.680
Indication Units for LKB/LKLA - Micro switch . . . . . . . . . . . . . . . . . . . . . . . 3.1.683
Indication Units for LKB/LKLA - Inductive . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.685
Price lists
IndiTop 8-30 VDC/VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.687
DV-ST UltraPure - Indication 8697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.688
Indication units LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.689
Micro Switches and Hall Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.690
Brackets and Inductive Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.691
Overview for Automation Unique DV-ST UltraPure - Indication . . . . . . . . . . 3.1.696
IndiTop Indication
3.1
.
Concept
IndiTop is a uniform indication unit that consists of a proven no-touch,
set-and-forget sensor system with light-emitting diodes (LEDs) and
valve control sensor board for connection to any PLC (Programming
Logic Controller) system with digital interface.
IndiTop offers a solution for Alfa Laval butterfly and single-seat valves
and is designed for use in the dairy, food and beverage, and biopharm
industries; IndiTop provides real-time information about valve operating
status 24/7 while helping to improve production performance and
secure traceability.
..
Working principle
IndiTop is an automated indication unit which does not use any
solenoid valve, it transmit status and condition of the valve position
back to the PLC system using one of two electrical feedback signals.
IndiTop fits onto all Alfa Laval hygienic actuators equipped with
mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button.
....
.
The IndiTop has Patented Sensor System, Registered Design and
Registered Trademark owned by Alfa Laval
3.1.678
Indication IndiTop
3.1
Options Dimensions
- Cable configuration
.
Accessories
150.5 mm (5.93”)
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
.
Compatible actuators
Electrical connection
The fixed cable consists of 6 wires. For standard 2 feedbacks not using the remote setup features only 4 wires need to be connected to external
systems (Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The
orange wire must be connected to Red if the remote setup feature is not used.
Digital Interface
Connection
Wires
Power supply Supply L+/L1 Red
Supply L-/N Black
Green SP1 (De-energized
valve) PLC input signals
Yellow SP2 (Energized valve)
Brown PNP (L+) / NPN (L-) Output polarity as PNP / NPN
PLC output Remote setup signal Orange
A. Brown connected with Red wire on external screw terminals if PNP polarity
B. Brown connected with Black wire on external screw terminals if NPN polarity
The fixed cable consists of 6 wires. For standard 2 feedback not using the remote setup feature only 4 wires need to be connected to external systems
(Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The orange
wire must be connected to Red if the remote setup feature is not used.
3.1.679
8697 Indication unit Indication
3.1
.
The pneumatic control and indication unit Type 8697 is optimized for
integrated mounting on the DV-ST valve series. Inductive or NAMUR
limit switches register the position of the valve. The integrated pilot
valve control single acting actuators.
The design of the control and indication unit is compact and suitable
for tight fit installations. Besides the electrical position feedback signals
the LED status of the unit is shown directly on top of the unit itself.
The housing is easy to clean and features proven IP protection and
chemically resistant materials for use in hygienic processing, in food,
beverage and pharmaceutical industries.
.TECHNICAL DATA
Protection type
IP65 and IP67 according to EN 60529, Type 4X
Protection class
3 acc. to DIN EN 61140
3.1.680
Indication 8697 Indication unit
3.1
PHYSICAL DATA
Material
2065-0009
Air connectors
Push-in fitting for air hose ø6 mm and ¼”
Control medium
neutral gases, air, quality classes acc. to ISO 8573-1
Dust concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 7: max. particle size 40 μm
Particle density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 5: max. particle density 10 mg/m³
Pressure condensation point . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 3: max. -20 °C
Oil concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class X: max. 25 mg/m³
Supply pressure ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 to 7 bar
Ambient temperature
ATEX version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0 to +55 ºC
With pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10 to +55 ºC
Without pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20 to +60 ºC
3.1.681
8697 Indication unit Indication
3.1
Dimensions
Ø 65.4
2065-0010
110.4
32.7
26.7
27.7
19 19 40.6 36.6
5 Valve control +
3.1.682
Indication Indication Units for LKB/LKLA - Micro switch
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
A micro switch is a so called sub-miniature switch. It is activated
mechanically by a roller leaf. Standard function is normally open (NO),
normally closed (NC) and is always a digital signal (on/off).
Communication Materials
Interface . . . . . . . . . . . . . . . Digital, NO switch Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . 24-55 (110) VDC/VAC Plastic parts . . . . . . . . . . . . PA6 and PPO/PS
Minimum load . . . . . . . . . . . 100 mA Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Maximum load . . . . . . . . . . .1 A Contact pins . . . . . . . . . . . . Gold-plated
Electrical connection . . . . . . . M12 plug, (incl counterpart)
Environment
Working temperature . . . . . . . -25°C to +80°C
"Note! As the unit is not earthed it should not be used for voltage
Protection rating . . . . . . . . . . IP 67
exceeding 55 V"
Cable connection
.
Counterpart ... . . . . . . . . . M12 socket
Termination . . . . . . . . . . . . . Screw
Max wire size . . . . . . . . . . . . 0.129 mm2 (AWG26)
Cable gland entry . . . . . . . . . PG7 (3 - 6.5 mm)
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
For further information: See also ESE001257.
3.1.683
Indication Units for LKB/LKLA - Micro switch Indication
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3. ø3 closed valve
2. ø2 open valve 3)
C 1)
TD 436-005
2)
TD 706-007
3.1.684
Indication Indication Units for LKB/LKLA - Inductive
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
The inductive prox. switches are non-contact electronic switching
elements. The output signal is always a digital signal (on/off).
These indication units are easily mounted without any further
mechanical adjustments and have to be installed between the air
operated actuator and the valve.
Communication Materials
Electrical design . . . .... . . . DC PNP Steel parts . . . . . . . . . . . . . . Stainless steel
Operating voltage . .... . . . 10...36 V DC Plastic parts . . . . . . . . . . . . PBT; PC (polycarbonate)
Output function . . . .... . . . 2 x NO Contact pins . . . . . . . . . . . . Gold-plated
Current consumption ... . . . < 15 mA
Environment
Current rating . . . . .... . . . 250 mA
Working temperature . . . . . . . -25 °C to +80 °C
Electrical connection .... . . . M12 plug
Protection rating . . . . . . . . . . IP 67
.
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
The M12 counterpart (Socket) connector are not a part of the indication
unit packageThe wiring and pinout on the M12 plug has changed,
compared to the previous side indication units for LKB/LKLA
.
For further information: See also ESE001257
3.1.685
Indication Units for LKB/LKLA - Inductive Indication
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3.1.686
Indication IndiTop 8-30 VDC/VAC
3.1
Top Unit Valves: DV-ST (from size DN15), SRC, Unique SSV (Except
Product code: 5409 SRC-LS and Unique SSV- LS, Except: Unique Mixproof U/L
seat lift), Unique SSV Aseptic, Unique Mixproof, SMP-BC,
SMP-SC, LKLA-T (LKB), Shutter valve, SBV.
PPL
Item No. Specification Size IndiTop
EUR
DN/OD DN
9613418101 247 8 - 30 VDC/AC, 5 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedback
Type: PNP/NPN
9613418102 267 8 - 30 VDC/AC, 10 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedbac
Type: PNP/NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418103 315 25-101.6 25-150 RGIZ
ENE ED
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418104 315 25-101.6 25-150
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type PNP
3.1.687
DV-ST UltraPure - Indication 8697 Indication
3.1
Product code: 5417
9615364201 300 1
AA DN 15 Single
DN 20 Double
9615364203 300 2 TD 456-218
DN 25 Zone 1 NAMUR
0 Acting Open and Close
DN 40
9615364205 300 3 sensor
DN 50
9615364206 300 DN 65 4
9615364207 300 DN 80 4
3.1.688
Indication Indication units LKLA
3.1
Indication units for LKB/LKLA ø85/Handle 1.1
Indication units for LKB/LKLA ø133
Product code: 5415
Note!
The M12 counterpart (socket) connector are not a part of the indication unit package
The wiring and pinout on the M12 plug has changed, compared to the previous inductive side indication units for LKB/LKLA.
3.1.689
Micro Switches and Hall Prox. Switches Indication
3.1
Indication Units for LKLA (LKB) ø85/Handle 2.1
Indication Units for LKLA (LKB) ø133
Product code: 5415
PPL
Item No. Specification Size
EUR
LKB for LKB for Micro switch unit* for
LKB-2 for DN
DN/OD DN/OD LKLA ø85
9612510702 217 24-55 (110) VDC/VAC 25-101.6 1”-4” 25-100
Load: Min. 100 mA
Max. 1A
Signal output: On/off, digital TD 706-007
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
Micro switch unit* for LKLA ø133
Signal output: On/off, digital
9612510902 293 24-55 (110) VDC/VAC 101.6 4” 100-150
Load: Min. 100 mA
Max. 1A
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
For further information - please see PD-sheet.
3.1.690
Indication Brackets and Inductive Sensors
3.1
Indication Units
Product code: 5414
PPL
Item No. Specification Valve type/size Dimension (mm)
EUR
A B C Bracket system for LKAP
9612498901 149 Without M12 sensor 15 25 54
SSV-Y
C
76-101.6 mm
76-101.6 mm/DN80-100 B
TD 704-028
TD 449-412
3.1.691
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic,
SMP-SC, SMP-BC, SMP-BCA, LKLA-T (LKB), Shutter
valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
8 VDC NC, 2m cable 2 wire NF5003 See Note 1
9611995195 50
NAMUR BN
+
Connection to Ex protection
(Zener barrier)
Inductive sensor (M12)
8 VDC NC, M12 plug 2 wire NF501A See Note 1
9611995196 47 1 L+
NAMUR
Connection to Ex protection
safe circuit II 2G/1D Ex ia IIC T6 2
L-
(Zener barrier)
Inductive sensor (M12)
9611992900 BK
53 10-36 VDC NO, 2m cable 2 wire IF5718 See Note 1 L+
PNP/NPN
BK
L-
BU
Unbalanced L-
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995198 74 10-30 VDC NO, 6m IFT213 See Note 3
Bracket mounted BN L+
Balanced or BK
PNP/NPN 3 wire BU
Unbalanced L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.692
Indication Brackets and Inductive Sensors
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995199 54 10-30 VDC NO, PNP M12 plug 3 wire IFT216 See Note 3
Bracket mounted
Balanced or
1
Unbalanced L+
4
Mixproof valve
3
IFT216 See Note 4 L-
Yoke mounted
Unbalanced CP3
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995770 73 10-36 VDC NC, PNP M12 plug 3 wire IFT204 See Note 4 BN L+
Yoke mounted
BK
Balanced CP3/PMO BU L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.693
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
9611995200 54 10-36 VDC NO, PNP M12 plug 3 wire IFT203 See Note 1 1 L+
4
3 L-
Inductive sensor (M18)
1
9611995201 72 10-36 VDC NO, PNP M12 plug 3 wire IGT203 See Note 2 L+
4
3 L-
Inductive sensor (M12)
1
9611995202 88 AS-Interface AS-I 2.1, M12 plug 2 wire IFC247 See Note 1 AS-i +
62 node
3 AS-i -
Inductive sensor M5
9611995650 118 10-36VDC NO, PNP M8 plug 3 wire IY5036 See Note 5 1 L+
4
3 L-
Inductive sensor M5
BN
9611995651 140 10-36VDC NO, PNP 2m cable 3 wire IY5046 See Note 5 L+
BK
BU L-
3.1.694
Indication Brackets and Inductive Sensors
3.1
Indication Units
For LKLA (LKB) ø85/ø133
Product code: 5414
PPL
Item No. Size Specification
EUR
LKB for LKB-2 for
Bracket system for LKLA ø133
DN/OD DN
9612552901 44 101.6 100-150 ø12
9612552902 44 101.6 100-150 ø18
3.1.695
Overview for Automation Unique DV-ST UltraPure - Indication Indication
3.1
Product code: 5417
Accessories 8697
Valve
Unit size (HxW) 110x70 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.1.696
3.2 Control
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.698
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.700
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.702
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.704
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.706
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.708
ThinkTop® D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.710
8697 Indication unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.712
8691 Pneumatic control & indication unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.715
Price lists
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.718
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.719
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.721
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.722
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.723
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.725
ThinkTop D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.726
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.727
Overview for Automation Unique DV-ST UltraPure - Control . . . . . . . . . . . . 3.2.730
DV-ST UltraPure - Control and Indication 8697 . . . . . . . . . . . . . . . . . . . . . . 3.2.731
ThinkTop ® Digital Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
The ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . Closed valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Open valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1 Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4-10 mm)
Valve tolerance band options . . . . . . 5
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Optional cable gland . . . . . . . PG7 (4 - 6.8 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Note!
For further information: See also ESE00353
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.698
Control ThinkTop ® Digital
300 mm (12”)
172 mm (7”)
Sensores)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensores)
...
Electrical connection
3.2.699
ThinkTop ® AS-Interface Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
Communication Materials
Interface option 1 . . .... . . . AS-Interface v2.1, 31 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Slave profile . . . . . .... . . . 7.F.F.F Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address ... . . .0
Environment
Interface option 2 . . .... . . . AS-Interface v3.0, 62 node
Working temperature . . . . . . . -20 °C to +85 °C
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Protection class . . . . . . . . . . IP66 and IP67
Slave profile . . . . . .... . . . 7.A.7.7
Protection class equivalent . . . NEMA 4.4x and 6P
Default slave address ... . . .0
Cable connection
Sensor board
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Max current consumption . . . . 45mA
Optional main M12 plug . . . . . 2 wire (A coded)
Feedback signal #1 . . . . . . . . Closed valve
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Feedback signal #2 . . . . . . . . Open valve
Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #3 . . . . . . . . Seat-lift 1
Feedback signal #4 . . . . . . . . Seat-lift 2 Note!
Feedback signal #5 . . . . . . . . Status For further information: See also ESE00356
Valve tolerance band options .5
The ThinkTop has Patented Sensor System, Registered Design and
Default tolerance band . . . . . . ± 5 mm
Registered Trademark owned by Alfa Laval
Sensor accuracy . . . . . . . . . ±0.1 mm
Stroke length . . . . . . . . . . . . 0.1 - 80 mm
Solenoid valve
Max current consumption . . . . 45mA
Air supply . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . 0-3
Manual hold override . . . . . . . Yes
Throttle air in/out 1A, 1B . . . . 0-100 %
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
3.2.700
Control ThinkTop ® AS-Interface
Accessories
- Remote programming (IR keypad)
300 mm (12”)
- For upper seat-lift detection on Mixproof valves:
172 mm (7”)
- External PNP sensors (Refer to Brackets and Inductive Sensors)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensors)
ø137 mm (5½”)
Pressure valves
- Adaptor for Unique SSSV valves
.
Electrical connection
3.2.701
ThinkTop ® DeviceNetTM Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability .
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
.TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . DeviceNet Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 11 - 25 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Class 4 messaging . . . . . . . . . . . . . 2 byte Polling Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Baud rates . . . . . . . . . . . . . . . . . . 125K, 250K, 500K
Environment
Default slave address . . . . . . . . . . . 63
Working temperature . . . . . . . -20 °C to +85 °C
Sensor board Protection class . . . . . . . . . . IP66 and IP67
Max current consumption . . .. . . . . . 45mA Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #1 . . . . . . .. . . . . . Closed valve
Cable connection
Feedback signal #2 . . . . . . .. . . . . . Open valve
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #5 . . . . . . .. . . . . . Status
Valve tolerance band options . . . . . . 5 Note!
Default tolerance band . . . . .. . . . . . ± 5 mm For further information: See also ESE00355
Sensor accuracy . . . . . . . .. . . . . . ±0.1 mm
The ThinkTop has Patented Sensor System, Registered Design and
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm
Registered Trademark owned by Alfa Laval
Solenoid valve
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.702
Control ThinkTop ® DeviceNet TM
300 mm (12”)
172 mm (7”)
- External sensor bracket (Refer to Brackets and Inductive
Sensors)
ø137 mm (5½”)
DeviceNet features
Generic Master/scanner
I/O Slave messaging supported by ThinkTop® DeviceNet
Explicit peer to peer messaging No • Bit strobe No No
I/O peer to peer messaging No • Polling Yes
Configuration consistency value No • Cyclic No
Faulted node recovery No • Change of state (COS) No
Configuration method EDS fil, Top46-7j ThinkTop before 2012
EDS fil, T-Top RTA ThinkTop after 2012
Electrical connection
3.2.703
ThinkTop ® Basic Digital Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the two interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Energized valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #5 . . . . . . .. . . . . . Status Protection class equivalent . . . NEMA 4.4x and 6P
Valve tolerance band options . . . . . . 1
Cable connection
Default tolerance band . . . . .. . . . . . ± 5 mm
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm
Note!
Solenoid valve
For further information: See also ESE00225
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) .
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways The ThinkTop has Patented Sensor System, Registered Design and
Numbers of solenoids . . . . . . . . . . . 0-3 Registered Trademark owned by Alfa Laval
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0 - 100%
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
..
3.2.704
Control ThinkTop ® Basic Digital
.
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
1 De-energized (PLC input)
2
2 Energized (PLC input)
3 Activation of solenoid # 1 (PLC input)
3
4 Activation of solenoid # 2 (PLC input)
4
5 Activation of solenoid # 3 (PLC input)
5
6 Supply votlage sensor (+) 10-30 VDC
6
7 Supply votlage sensor (+) 0 VDC
7
8 Common supply solenoids
8
9 PNP/NPN jumper
9
10 PNP/NPN jumper
10
11 Solenoid com.blue
11 12 Solenoid # 1, internal connection (Grey)
12 13 Solenoid # 2, internal connection (Grey)
13 14 Solenoid # 3, internal connection (Grey)
14
2053-0001
3.2.705
ThinkTop ® Basic AS-Interface Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
..
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . AS-Interface v3.0, 62 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6 Reinforced
Slave profile v3.0 . . . . . . . . . . . . . . 7.A.7.7 Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address . . . . . . . . . . . 0
Environment
Sensor board Working temperature . . . . . . . -20 °C to +85 °C
Max current consumption . . .. . . . . . 45mA Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #2 . . . . . . .. . . . . . Energized valve
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Valve tolerance band options . . . . . . 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Optional main M12 plug . . . . . 2 wire (A coded)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Note!
For further information: See also ESE00356
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.706
Control ThinkTop ® Basic AS-Interface
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
2
1 ASI + (BN, brown)
2 ASI - (BU, blue)
3
3 PWM jumber
4 4 PWM jumber
5 5 Solenoid common, internal connection (Grey)
6
6 Solenoid # 1 internal connection (Grey)
7 Solenoid # 2internal connection (Grey)
7
8 Solenoid # 3internal connection (Grey)
8
2054-0000
3.2.707
ThinkTop ® Basic Intrinsically Safe Control
3.2 .
Concept
The ThinkTop ® Basic is a uniform modular control unit that consists
of a proven touch & set sensor system and by electrical barriers,
solenoid valves and feedback sensors can be connected to any PLC
(Programming Logic Controller) system with the interfaces; Digital.
ThinkTop Basic offers a solution for Alfa Laval butterfly, single-seat
and Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop Basic is an automated control unit that can be fitted with up
to two solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no adapters
or tools are required.
...
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface Intrinsic . . . . . . . . . Intrinsic Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Plastic parts . . . . . . . . . . . . Black Nylon PA 6 with SS fibers
Sensor board
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Feedback signal #1 . . . . . . . . De-energized valve
Feedback signal #2 . . . . . . . . Energized valve Environment
Inductive sensor Working temperature . . . . . . . -10 °C to +45 °C
Switching element function . . . NAMUR NC Protection class . . . . . . . . . . IP66 and IP67
Nominal voltage . . . . . . . . . .8 V Protection class equivalent . . . NEMA 4.4x and 6P
Indication of the state . . . . . . LED, yellow (Internally) Ex classification code . . . . . . II 2G/D EEx ia IIC T6
EMC in accordance with . . . . IEC / EN 60947-5-2:2004; NE 21 Cable connection
Standards . . . . . . . . . . . . . . DINEN60947-5-6 (NAMUR) Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Certificate of conformity . . . . . PTB 00 ATEX 2032 X Max wire size . . . . . . . . . . . . 0.75 mm² (AWG 19)
Solenoid valve Note!
Air supply . . . . . . . . . . . . . . 150-700 kPa (1.5-7 bar) For further information: See also ESE00810
Type of solenoids . . . . . . . . . 3/2-ways
Numbers of solenoids . . . . . . 0-2
Manual hold override . . . . . . . Yes
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
Certificate of conformity . . . . . KEMA 08 ATEX 0093 X
3.2.708
Control ThinkTop ® Basic Intrinsically Safe
300 mm (12”)
172 mm (7”)
- Adaptor for Unique SSSV valves
.
Electrical connection
1
1. Sensor 1 [De-energized] (blue) 8 VDC (-)
2
2. Sensor 1 [De-energized] (brown) (+)
3 3. Sensor 2 [Energized] (blue) 8 VDC (-)
4 4. Sensor 2 [Energized] (brown) (+) 2053-0000
5 ø137 mm (5½”)
5. Common; solenoids (black) 12 VDC (-)
6 6. Input; solenoid #1 (red) (+)
7 7. Input; solenoid #3 (red) (+)
.
2055-0002
The following table list show the ATEX evaluated Alfa Laval valves which the ThinkTop Basic Intrinsically Safe can be installed on to be
accordance with Atex Directive 94/9/EC.
Electrical interface
To comply with the ATEX protective system all individual electrical signals from the control unit must be connected to an electrical barrier in the safe area
to obtain the intrinsic safe circuit. The electrical barrier must comply with the standard EN 60079-14 and shall always be specified in accordance with
the following maximum values as shown in the table below for sensor and solenoid valve (I/O signals).
TD 804-038
3.2.709
ThinkTop ® D30 Digital Control
3.2 .
Concept
The ThinkTop D30 is a basic valve control unit that consists of a
proven no-touch sensor system with 360-degree LED visual indication,
an integrated solenoid valve for spring-loaded actuator, and valve
control sensor board for connection to any PLC (Programming Logic
Controller) system with digital interface.
ThinkTop D30 offers a simplify solution for Alfa Laval butterfly and
single-seat valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop D30 is a supplement,
alternative solution to optimize applications instead of using external
solenoid valves and the existing range of control units.
Working principle
ThinkTop D30 fits onto nearly all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. ThinkTop D30 is an easy-to-use plug ‘n
play control unit with one 3/2-way solenoid valve and with integrated
intelligence to monitor the status of the operating air pressure,
identifying air loss or leakage. By getting the electrical PLC and sensor
signals the integrated solenoid valve enables control of the processing
valve by open or closing the air-operated valve.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP Steel parts . . . . . . . . . . . . . . . . . . . Stainless Steel and Brass
Plastic parts . . . . . . . . . . . . . . . . . Black Nylon PA 6
Sensor board
Seals . . . . . . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Max current consumption . . . . . . . . . 45mA
Feedback signal #1 . . . . . . . . . . . . . De-energized valve Environment
Feedback signal #2 . . . . . . . . . . . . . Energized valve Working temperature . . . . . . . . . . . . -10 °C to +50 °C
Feedback signal #3 . . . . . . . . . . . . . Alarm Protection class . . . . . . . . . . . . . . . .IP66 and IP67
3.2.710
Control ThinkTop ® D30 Digital
75 mm (2.95”)
Accessories
- Various cable options
- Elbow pneumatic fittings for adapting various tubing
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
...
2064-0001
Compatible valves Ø 105 mm (4.13”)
Electrical connection
Digital Interface
Sensor board
Terminal strip
GND -
Connection of power supply
24 VDC +
PLC output signal Trigger solenoid T
Alarm A
PLC input signals De-Energized D
Energized E
3.2.711
8697 Indication unit Control
3.2 .
The pneumatic control and indication unit Type 8697 is optimized for
integrated mounting on the DV-ST valve series. Inductive or NAMUR
limit switches register the position of the valve. The integrated pilot
valve control single acting actuators.
The design of the control and indication unit is compact and suitable
for tight fit installations. Besides the electrical position feedback signals
the LED status of the unit is shown directly on top of the unit itself.
The housing is easy to clean and features proven IP protection and
chemically resistant materials for use in hygienic processing, in food,
beverage and pharmaceutical industries.
.TECHNICAL DATA
Protection type
IP65 and IP67 according to EN 60529, Type 4X
Protection class
3 acc. to DIN EN 61140
3.2.712
Control 8697 Indication unit
2065-0009
Air connectors
Push-in fitting for air hose ø6 mm and ¼”
Control medium
neutral gases, air, quality classes acc. to ISO 8573-1
Dust concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 7: max. particle size 40 μm
Particle density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 5: max. particle density 10 mg/m³
Pressure condensation point . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 3: max. -20 °C
Oil concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class X: max. 25 mg/m³
Supply pressure ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 to 7 bar
Ambient temperature
ATEX version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0 to +55 ºC
With pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10 to +55 ºC
Without pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20 to +60 ºC
3.2.713
8697 Indication unit Control
3.2 Dimensions
Ø 65.4
2065-0010
110.4
32.7
26.7
27.7
19 19 40.6 36.6
5 Valve control +
3.2.714
Control 8691 Pneumatic control & indication unit
. 3.2
The pneumatic control and indication unit Type 8691 is optimized for
integrated mounting on the DV-ST valve series. The registration of
the valve end position is done through a contact-free position sensor,
which automatically recognises and saves the valve end position
through the teach function when starting up. The integrated pilot valve
controls single or double-acting actuators. As an option, another type
of interface can be chosen.
The design of the control and indication unit is compact and suitable
for tight fit installations. Besides the electrical position feedback signals
the LED status of the unit is shown directly on top of the unit itself.
The housing is easy to clean and features proven IP protection and
chemically resistant materials for use in hygienic processing, in food,
beverage and pharmaceutical industries.
Installation
As required, preferably with actuator in upright position
Protection type
IP65 and IP67 according to EN 60529, NEMA Type 4x
Protection class
3 acc. to DIN EN 61140
Electrical connection
Cable gland . . . . M16 (5..10mm) Conformity
EMC directive 2014/30/EU
Approval
cULus certifi cate no. E238179
3.2.715
8691 Pneumatic control & indication unit Control
Control medium
Neutral gases, air, quality classes acc. to ISO 8573-1
Dust concentration . . . . . . . . Class 7: max. particle size 40 μm
Particle density . . . . . . . . . . Class 5: max. particle density
10mg/m³
Pressure condensation Point . . Class 3: max. -20 °C
Oil concentration . . . . . . . . . Class X: max. 25 mg/m³
Supply pressure . . . . . . . . . . 3 to 7 bar
Ambient temperature
With pilot valve . . . . . . . . . . . -10 to +55ºC
.
Dimensions
3.2.716
Control 8691 Pneumatic control & indication unit
Connecting terminals
Supply 24 V DC Bit assignment
Connecting terminals Data bit D3 D2 D1 D0
Valve (input signal) Activated Deactivated
Input - -
valve valve
Output - - - Pilot valve
Parameter
P3 P2 P1 P0
bit
Teach
Output - - -
function
3.2.717
ThinkTop ® Digital Control
Top unit Valves: DV-ST, Unique SSV, Unique SSV-LS, Unique SSV
3.2 Product code: 5402 Aseptic, Unique Mixproof, Unique-TO, SMP-BC, LKLA-T
(LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.718
Control ThinkTop ® AS-Interface
Top Unit Valves: DV-ST, Unique SSV, Unique SSV-LS, Unique SSV
Product code: 5402 Aseptic, Unique Mixproof, Unique-TO, SMP-BC, LKLA-T 3.2
(LKB), Shutter valve, SBV.
TD 800-174
Indication pin for Long Stroke and High Pressure Valves are found in the product leaflet/price list
3.2.719
ThinkTop ® AS-Interface Control
Top unit Valves: DV-ST, Unique SSV, Unique SSV-LS, Unique SSV
3.2 Product code: 5419 Aseptic, Unique Mixproof, Unique-TO, SMP-BC, LKLA-T
(LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the product leaflet/price list
Indication pin for Long Stroke and High Pressure Valves are found in the product leaflet/price list
3.2.720
Control ThinkTop ® DeviceNet TM
Top Unit Valves: DV-ST, Unique SSV, Unique SSV-LS, Unique SSV
Product code: 5406 Aseptic, Unique Mixproof, Unique-TO, SMP-BC, LKLA-T 3.2
(LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.721
ThinkTop ® Basic Digital Control
Top unit Valves: DV-ST (from size DN15), Unique SSV, Unique Mixproof,
3.2 Product code: 5403 SMP-BC, SMP-SC, LKLA-T (LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.722
Control ThinkTop ® Basic AS-Interface
Top Unit Valves: DV-ST (from size DN15), Unique SSV, Unique Mixproof,
Product code: 5410 SMP-BC, SMP-SC, LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.723
ThinkTop ® Basic AS-Interface Control
Top unit Valves: DV-ST (from size DN15), Unique SSV, Unique Mixproof,
3.2 Product code: 5421 SMP-BC, SMP-SC, LKLA-T (LKB), Shutter valve, SBV.
3.2.724
Control ThinkTop ® Basic Intrinsically Safe
Top unit Valves: DV-ST, SRC, Unique SSV ATEX, Unique Mixproof, SMP-BC,
Product code: 5405 SMP-SC, SMP-TO, LKLA-T (LKB), Shutter valve, SBV. 3.2
TD 804-001_1
NOTE!
ThinkTop Basic Intrinsically Safe does not support High Pressure valve, SRC-LS and Unique SSV-LS.
Contact customer support to get the "Atex product statement 2009" with listed valves inside/outside the scope of ATEX directive 94/9/EC .
This ATEX approval only cover the ThinkTop Basic Intrinsically Safe.
3.2.725
ThinkTop D30 Digital Control
Product code: 5418 Valves: DV-ST (up to size DN50), SRC, Unique SSV,
3.2 SMP-BC, LKLA-T (LKB), Koltek, SBV.
Except: SRC-LS, Unique SSV-LS, SSV, (DN80 & DN100 high pressure).
Supply
PPL Supply Ext. air tube
Item No. sensor Solenoid No. Valve type
EUR solenoids connection
system
ThinkTop ® D30
9614191101 353 24 VDC 1 24 VDC ø6 mm 3/2
2064-0000
3.2.726
Control Accessories
Product code: 5416
3.2
PPL
Item No. Description
EUR
Accessories
9611993526 262 ThinkTop® IR Keypad.
2061-0006
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.727
Accessories Control
Product code: 5416
3.2
PPL
Item No. Description
EUR
Threaded plate
3135707012 8 Threaded plate for indication pin on SRC, SMP-BC and I-SSV valves
2057-0003
Connection cable with M12, 4 pin socket for side Indication units and Inductive sensors and Control unit with AS-Interface
9611995203 31 5 m cable, 4 wire with straight socket connector
9611995204 44 10 m cable, 4 wire with straight socket connector
9611995205 31 5 m cable, 4 wire with angled socket connector
9611995206 44 10 m cable, 4 wire with angled socket connector
1 2 1 BN
2 WH
5
3 BU
4 3 4 BK
Note 1:
Connection cable with M12, 8 pin socket for Digital interface
1 BN
9611995303 100 5 m, 8 wire 8 with straight socket connector 2 WH
9611995304 140 10 m, 8 8 wire with straight socket connector 8 1 2 3 BU
4 BK
7 3
5 GY
6 4 6 PK
5 7 VT
8 OG
Note 1:
Connection cable with M12, 5 pin socket for DeviceNet
1 BN
9611995362 59 5 m cable, 5 wire with straight socket connector 1 2 2 WH
9611995363 76 10 m cable, 5 wire with straight socket connector 5 3 BU
4 BK
4 3
5 GY
Note 1:
Connection cable with M12, 4 pin socket for Inductive sensor (PMO)
1 BN
9611994915 81 5 m black cable, 4 wire with angled socket connector 1 2 2 WH
3 BU
4 BK
4 3
Note 1:
Jumper cable M8 socket -> M12 plug connector, 3 pin : Applying for the M5 inductive sensor IY036
9611995652 36 0.3 m, 3 wire with M8 angled and M12 straight cable connectors
4 1
1 1
3 3
4 4
3 1 3 4
2057-0000
2057-0001
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.728
Control Accessories
Product code: 5416
3.2
PPL
Item no. Description
EUR
M12 plug for AS-Interface connection
9611995920 227 M12, 2 wire plug for ThinkTop and ThinkTop Basic AS-Interface EVT459 2057-0006
A
2200-0164
A
2200-0165
3.2.729
Overview for Automation Unique DV-ST UltraPure - Control Control
Product code: 5417
3.2
Valve
Unit size (HxW) 110 x 70 mm 124x66 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.2.730
Control DV-ST UltraPure - Control and Indication 8697
Product code: 5417
3.2
Diaphragm Actuator Stainless Steel/Stainless Steel Control and Indication unit 8697
PPL
Item No. Function Valve Group Pilot valve H87xW66 Position feedback Interface SS/SS
EUR
DN 8
9615363901 325 1
DN 15
DN 20
9615363903 325 2 24 VDC Inductive
DN 25
1 Open and Close
DN 40 sensor
9615363905 325 3
DN 50
9615363906 325 DN 65 4
9615363907 325 NC DN 80 4
DN 8
9615364001 360 NO 1 TD 456-219
DN 15
Single
DN 20 TD 456-218
9615364203 360 2
DN 25 Acting Zone 1 NAMUR
DN 40 1 Open and Close
9615364205 360 3 sensor
DN 50
9615364206 360 DN 65 4
9615364207 360 DN 80 4
3.2.731
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3.3 Positioner
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Price lists
Unique RV-ST Regulating Valve - Positioners . . . . . . . . . . . . . . . . . . . . . . . 3.3.734
Overview for Automation Unique DV-ST UltraPure - Positioner . . . . . . . . . . 3.3.735
Unique RV-ST Regulating Valve - Positioners Positioner
Product code:: 5411 Positioners for single acting actuators only.
LKLA-T ø85 (except LKLA-T ø85 NO, A/A and ø133)
SSV actuators (except Long strokes actuators)
3.3
PPL Dimensions
Item No. Description
EUR (mm)
A B Complete positioner for SSV
9611995266 1039 SSV 8694 without display A
ø91 164
9611995268 1703 SSV 8692 with display
B
2404-0001
B
2404-0001
Note: When using this positioner on a normally open LKB valve, it is important to notice that the valve is not able close completely, because
sensoring range does not cover the full travel of the actuator.
“Always remember to use the closed position of the valve as your reference point for the set up of the positioner regardless actuator configuration.
When using this positioner on a LKB butterfly valve, it is important to remember that this only can be used for simple regulation applications.
Alfa Laval does not have capacity diagram available.
3.3.734
Positioner Overview for Automation Unique DV-ST UltraPure - Positioner
Product code: 5417
3.3
Valve
Unit size (HxW) 119x91 mm 119x91 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.3.735
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4. Pumps
Our pumps are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure the careful handling of your products.
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval SRU Rotary lobe pump Alfa Laval LKH Prime Centrifugal pumps
Alfa Laval SX Rotary lobe pump Alfa Laval LKH Centrifugal pumps
Alfa Laval OptiLope Rotary lobe pump Alfa Laval SolidC Centrifugal pumps
This page is intentionally left blank
Pumps for hygienic use
The complete line
Alfa Laval is one of the world’s largest pump suppliers, offering a flexible
portfolio of centrifugal pumps, liquid ring pumps and positive pumps.
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Gentle product treatment Advanced Advanced seal design Easy seal conversion
Our centrifugal pumps are hygienic design Many of our pumps share The external design of our
renowned for their ability to With emphasis on features the same mechanical shaft centrifugal pumps, as well
move products gently and such as optimized internal seal, which simplifies as the seal’s construction,
efficiently. The integrity of geometry and profiled maintenance and spare is designed to make seal
your product is assured, o-rings, our centrifugal parts inventory. Combined conversion as fast and as
regardless whether you pumps are suitable for with the quick and easy simple as possible. Our
choose a premium or CIP (cleaning-in-place) front-loading design, this premium LKH pumps
standard-duty model. and offer exceptional levels reduces maintenance can be converted from
of hygiene. All have been costs, increases uptime single to flushed or double
tested in accordance with and reduces the cost of mechanical seals, while
EHEDG requirements and ownership. our standard-duty SolidC
many are authorized to pumps can be converted
carry the 3-A symbol. from single to flushed
shaft seals.
Centrifugal pumps
Alfa Laval’s centrifugal pumps are built to Our centrifugal pump series can be divided into
perform in all areas – from process quality two categories, premium and standard-duty.
to overall energy efficiency. In addition to gentle
product handling and a wide range of hygienic The first category comprises our various cost-
features, they provide a long and trouble-free effective LKH pumps, which handle specialized
service life that ensures low cost of ownership. needs such as evaporation, high-pressure,
self-priming and high-purity applica tions. The
second focuses on initial cost, which includes
our optimized SolidC pump series.
Frequency: 50 Hz
LKH performance: LKH pumps are available for capacities up to 500 m3/h and pressures up to 190 m (19 bar).
LKH
The LKH is a highly effi cient and economical centrifugal
pump range, which meets the requirements of sanitary
processes for gentle product treatment, hygiene and
chemical resistance. Its front-loaded design makes
quick, effective maintenance possible, thereby
contributing to more production time and low cost of
ownership. Available in 13 sizes, the LKH features
effi cient drives which make it possible to optimize
performance for the selected duty as well as comply
with 3-A, CE and EHEDG requirements.
LKH UltraPure
LKH UltraPure pumps are high-purity pumps that
meet specifi cations for water-for-injection (WFI) and
other demanding applications. Authorized to carry
the 3-A symbol, they are suitable for both CIP
(cleaning-in-place), SIP (sterilization-in-place) and
manual cleaning. LKH UltraPure pumps are also
available with a 0.5 μm (150 grit) fi nish, fl ushed seal kit
and a comprehensive Q-doc documentation package
to smooth the qualifi cation and validation process.
LKHex
Highly effi cient and economical, the LKHex centrifugal
pump meets the requirements of the ATEX directive
94/9 IEC group II, categories 2G and 3G with
temperature classes T1~T4.
LKHI
An extension of the LKH range, the LKHI has
an internal seal for use in applications that
require higher inlet pressures of up to 16 bar.
The simple, effective design is well suited,
although not limited to, filtration-type appli-
cations and combines reliable and efficient
operation with ease of maintenance.
LKH Multistage
Designed to 3-A standards and available in two-, three-
or four-stage models, LKH Multistage pumps save space
and energy by replacing up to three booster pumps in a
line. Used primarily in high-pressure applications with low
capacity, they withstand system pressures up to 40 bar
and deliver boost pressures up to 19 bar. This makes them
suitable for, but not limited to, many types of fi ltration
applications.
LKH Evap
LKH Evap are sanitary pumps with high efficiency and
the lowest NPSH requirements, making them ideal for
use in evaporation applications, such as liquid concen-
tration and powder processing solutions, as well as in
dewatering plants. Using the optional clear fl ow impeller
design, process optimization can be achieved in applica-
tions where there is a risk of hard layer deposits.
Identical shaft seal for easy maintenance and flexibility. Only one size of shaft seal is required for all LKH standard models
(LKH 5–60) and SolidC (SolidC 1–4), which makes keeping the right parts in inventory simple and inexpensive. Plus, a single
mechanical seal can easily be changed to a flushed or double mechanical seal in minutes with just a few extra components.
Standard-duty pumps
Alfa Laval’s standard-duty centrifugal pumps The highlight of our standard-duty pumps is
are designed to offer high value for money. In the SolidC series, which combines a practical,
addition to gentle product handling and efficient cost-effective design with certain characteristics
operation, they offer high reliability and possibilities of our premium LKH centrifugal pumps.
for swift and easy maintenance.
SolidC UltraPure
This reliable and economical centrifugal pump meets
the requirements of the biopharm industries. It has a
0.5 μm (150 grit) fi nish, 3.1 material certifi cation, gentle
product treatment and chemically resistant material
suitable for a wide range of duties. Our comprehensive
Q-doc docu men tation package supports a smooth
qualifi cation and validation process, which provides
solid value for money.
FM-OS and GM
centrifugal pumps
The FM-OS and GM centrifugal pumps series are
economical alternatives for industries in which acid-
resistant steel is required. Specifi cally designed to
handle specifi c applications at low capacities, these
centrifugal pumps are solid, cost-effective solutions
for handling acidic products.
MR liquid ring
Through the simplicity of its design and service
reliability, the MR liquid ring pump series is a cost-
effective solution for products containing air or gas.
These pumps are specifi cally developed for use in
food, chemical and pharmaceutical industries, where
they are often used as return pumps in CIP (cleaning-
in-place) systems. MR liquid ring pumps are available
in four sizes with duties up to 84 m3/hr to fully
optimize your process requirements.
MR liquid ring pumps are reliable and cost-effective for
standard duties up to 84 m3/h.
Positive pumps
Designed for low, medium and high-viscosity With its robust construction, each pump is
media, Alfa Laval positive pumps offer gentle developed for a different type of demand and
pumping action and reliable performance which meets high standards of quality and reliability.
results from more than 50 years of continuous Collectively, they provide operating economy
development at advanced production and R&D and high fl exibility of use.
facilities.
Gentle, hygienic design Modular pump design Universal mounting Improved drainability
With their high-precision Modular design increases To provide high flexi- All of our positive pumps
rotors and low-shear fl exibility and component bility when fitting the can be drained easily
operation, our positive interchangeability, reducing pump into a produc- when mounted in vertical
pumps ensure the gentle maintenance time and tion line, all of our port position. In the case
movement of delicate spare parts inventory. positive pumps can of our OptiLobe and SX
products. Designed for The wide range of sizes be mounted in either pumps, cusps are retained
maximum cleanability, available enables selection a vertical or horizontal in vertical confi gurations
our pumps comply with of the most cost-effective port position. for greater efficiency.
the world’s leading solution for your process
hygienic standards. requirements.
Easy seal retrofit Heavy-duty gearbox CIP and SIP Standards and approvals
The seals of our positive construction Our positive pumps All of our positive pumps
pumps are designed for These pumps have a are ideal for both CIP are compliant with CE
quick and simple up- cast iron gearbox with (cleaning-in-place) and directives and the EHEDG,
grading. Our broad range heavy-duty taper roller SIP (sterilization-in- 3-A and FDA hygienic
of seals includes many bearings and torque place) applications. standards. In addition, our
seal types and configu- locking assemblies for SX and SRU pumps can
rations, which can be easy maintenance and meet ATEX requirements
tailored to your need high reliability. for use in explosive
and application. environments.
SX
S
T SX is Alfa Laval’s premium positive pump, is designed
The
for use in sensitive and ultra-clean applications. With
fo
optimized pump head geometry and multi-lobe rotors, SX
o
pumps ensure low-shear operation with minimum pulsation.
p
This makes them the best choice for maintaining the
T
integrity of delicate products.
in
SRU
The SRU is Alfa Laval’s core positive pump with extensive
options, materials and ability to handle a wide range of
temperatures and pressures. This makes it the ideal
solution for the most demanding of applications.
OptiLobe
The OptiLobe is Alfa Laval’s standard positive pump intended
for general applications. Available in an optimized range with
fewer options, OptiLobe pumps combine cost-effective
simplicity with Alfa Laval quality and reliability.
Motorization
Pumps can be supplied as bareshaft for mounting locally Other options include ball feet for raising the unit above
in the process line or within a skid. Alternatively, Alfa Laval the fl oor level to provide access for cleaning and stainless
offers the units fully motorized using robust, reliable and steel shrouds to protect the drive against dirt entrapment
efficient geared drives, which can be designed for direct and enable easy wash down.
drive or for speed control.
Rheology laboratory
Our laboratory provides us with a thorough understanding of
individual fl uid behaviour, which contributes to the correct sizing
of pumps, seal specifi cation as well as optimizing system design.
This ensures the selection of the right pump the fi rst time, which
potentially reduces both capital investment and life cycle costs.
CAD portal
The Alfa Laval CAD portal offers access to 2D and 3D CAD
Computer-Aided Selection (CAS) software.
drawings in a variety of formats, providing ease of design and
installation.
Maintenance videos.
Manual de instrucciones
s lobulares de la gama SRU
Bombas rotativas
Instruction Manual /
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We provide you and your suppliers with full documentation and ᕕӡ ታா
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Close at Hand
To make selection of Alfa Laval products easy, there is a com-
prehensive over 1400-page catalogue entitled “Close at Hand”,
which includes detailed information on the world’s broadest port- Q-doc.
folio of hygienic components and provides convenient one-stop
shopping.
Alfa Laval has served as the standard bearer for the production
of hygienic products since Gustaf de Laval invented the centrifugal
separator to separate cream from milk more than a century
ago. That same ingenuity is applied to all our hygienic components
and solutions that safeguard the flavour, texture and
appearance of food, dairy products, beer and other beverages.
Trustworthy service
Guaranteed performance, reliability and hygiene come standard
with every Alfa Laval pump. Each pump is backed by the service
and support from our global organization and local network of
distributors, system builders and contractors. This gives you easy
access to advanced resources and specialist knowledge about
hygienic components and processes.
Unsurpassed reliability
It goes without saying that an investment in quality is an
investment in reliability. Alfa Laval hygienic components and
solutions are designed and sized right from the start. When
reinforced by maintenance programmes and Alfa Laval parts,
you are able to achieve a strong total cost of ownership and
true peace of mind.
Application Overview Product Presentation
4.1
Liquid-Ring
Centrifugal Pumps Rotary Lobe Pumps
Pumps
LKH
LKH
LKH- LKH LKH prime SolidC FM- MR Opti-
LKH LKHI Multi- LKHPF SolidC GM MR SRU SX
UP evap Prime Ul- UP OS UP Lobe
stage
traPure
Main duties
Dairy
Milk • • • • •
Milk/cream pasteurization • • • • • • • • •
Cultured milk • • • • •
Whey • • • • • • •
Curd • • •
Ice cream pasteurization • • • • •
Cheese • • •
Yoghurt • • •
High pressure filtration • •
Brewery
Wort • • • • • • •
Beer • • • • • • •
Beer pasterization - feed • •
Beer pasterization - booster • •
Yeast • • •
Beverages
Clarified juices, drinks, wine • • • • • • •
Juice/drinks with pulp/fibres • • • • • • • •
Clarified fruit & sugar conc. • • • • • • • •
Sugar dissolving • • • • • • • •
Final sirup • • • • • • • • •
Other food
Low viscous products • • • • • • • •
High viscous products • • • • • • •
Vegetable oil (•) • • • (•) (•) • •
Non evaporating products •
Prepared food • • •
Pharma
High purity water • • •
WFI • •
CIP return •
Parenterals • •
Opthalmic • •
Ingestibles • •
Utilities
Water • • • • • • • •
CIP feed • • • • • •
CIP return • •
Carbonisation (CO2) • • •
Personal Care
Soap • • •
Cosmetics • • •
General Centrifugal, Liquid Ring and Rotary Lobe Pump range overview
Flow Range [m3/h] 500 240 75 275 90 85 85 13 30 80 50 48 106 114
Head 50Hz [mlc] 115 78 190 115 78 85 85 18 18 52 40
Head 60Hz [mlc] 158 105 240 158 105 120 120 20 27 50 50
Max. Inlet pressure [bar] 10 16 10/40 40 10 4 4 4 4 4 4 8 20 15
Max. Visc [cP] 1000 1000 1000 1000 1000 500 500 500 500 300 300 106 106 106
Max. Temp. C 140 140 140 140 140 120 120 140 140 140 140 130 200 150
4.1.760
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
Product leaflet
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.762
LKHex Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.765
LKH-110, LKH-110/P and LKH-120/P Multistage Pumps . . . . . . . . . . . . . . 4.1.768
LKHP Filtration Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.771
LKHI Centrifugal Pump for 16 bar Inlet Pressure . . . . . . . . . . . . . . . . . . . . . 4.1.774
LKH UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.777
LKH Prime Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.780
LKH Prime UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.782
LKH Evap Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.784
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.787
SolidC UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.790
FM-OS Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.793
GM and GM-A Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.796
MR-166S, -185S, -200S, -300 Liquid-Ring Pump . . . . . . . . . . . . . . . . . . . . 4.1.799
Performance curves
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.804
LKH-110 Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.826
LKH-120/P Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.827
LKH Prime/LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.828
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.829
FM-0S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.837
GM and GM-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.838
MR Liquid-Ring Pump - 50 Hz/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.839
Price lists
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.840
LKHex Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.842
LKH-110 and LKH-120 Multistage Pumps . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.844
LKHP Filtration Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.845
LKHI Centrifugal Pump for 16 bar Inlet Pressure . . . . . . . . . . . . . . . . . . . . . 4.1.846
LKH UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.847
LKH Prime Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.849
LKH Prime UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.850
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.851
SolidC UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.853
GM, FM-OS Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.854
MR-166S, -185S, -200S, -300S Liquid-Ring Pump . . . . . . . . . . . . . . . . . . 4.1.855
LKH Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The LKH pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance.
LKH is available in thirteen sizes, LKH-5, -10, -15, -20, -25, -35, -40,
-45, -50, -60, -70, -85 and -90.
Standard design
The LKH pump is designed for CIP with emphasis on large internal
radii and cleanable seals. The hygienic version of LKH has a stainless
steel shroud for protection of the motor, and the complete unit is
supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings made from stainless steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Warranty
Extended 3-years warranty on LKH pumps. The warranty covers all O C T O B E R 2008
non wear parts on the condition that genuine Alfa Laval Spare Parts
are used.
4.1.762
Centrifugal Pumps LKH Centrifugal Pump
4.1
Dimensions mm Flow chart Frequency: 50 Hz Speed (synchr): 3000 rpm
J2 H(m)
NPSHr(m)
M2
B C 120
3000-0002
100
A
G
80
J1
D
LKH-40
60
LKH-70
F
LKH-35 LKH-85
3000-0157
M1 40 LK
H-
I 25 LKH-50
H E
LKH-20 LKH-60
20
LKH-10 LKH-45
LKH-90
LKH-5 LKH-15
0
0 50 100 150 200 250 300 350 400 450 500 550
Q (m³/h)
Pump Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
A 158 142 166 180 193 193 212 212 205 261 254 229 310
B 70 87 66 88 106 119 126 126 118 102 147 220 250
C 22 23 43 27 32 23 28 28 35 62 25 65 65
D 189 247 247 253 303 303 329 329 329 329 408 438 504
E 42 51 87 63 69 54 64 64 77 106 76 97 95
Motor IEC IEC80 IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250 IEC280
Motor kW 0.75/1.1 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75 90/110
F(max)* 262 262 282 285 304 332 352 372 446 496
G 125 157 185 198 196 262 286 399 394 584
H 250 288 325 359 383 485 533 670 738 960
I (LKH-5) 400 441 - - - - - - - -
I (LKH-10 to -60) - 434 516 497 597 791 842 980 - -
I (LKH-70 to -90) - - - - - 804 855 993 1051 1271
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Pump
Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
Moter range IEC80- IEC90- IEC90- IEC90- IEC90- IEC90- IEC90- IEC100- IEC100- IEC112- IEC160- IEC200- IEC180-
(IEC) IEC90 IEC160 IEC160 IEC160 IEC200 IEC180 IEC200 IEC180 IEC200 IEC200 IEC250 IEC280 IEC250
From LKH-5 to LKH-85 dimensional data are based on 2 pole, ABB motors.
For LKH-90 dimensional data are based on 4 pole, ABB motors.
4.1.763
LKH Centrifugal Pump Centrifugal Pumps
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw/nut (standard for LKH-70 - LKH-90). - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH-10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Surface roughness, product wetted parts: Ra ≤ 0.8 µm. - Flow, pressure and temperature.
H. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) - Density and viscosity of the product.
or FEP. - Options.
I. Rotating seal ring of Silicon Carbide.
Note!
For further details, see also ESE00698.
4.1.764
Centrifugal Pumps LKHex Centrifugal Pump
4.1
.
Applications
The LKHex pump is a highly efficient and economical centrifugal pump,
which meets the requirements of the ATEX directive 2014/34/EU group
II, category 2G, temperature class T3 and T4. LKHex is available in
following sizes, LKHex-10, -15, -20, -25, -35, -40, -45, -50, -60, -70.
The LKHex performance data are equal to the performance of LKH
pump.
Standard design
The LKHex has a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either a single shaft seal or a double
mechanical shaft seal (DMS). The seal ring is in acid-resistant steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings
in carbon or silicon carbide.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure, class T3 and T4:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKHex 10-70, 50Hz: . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted. LKHex 10-60: 60Hz: . . . . . . . . . . . . 1000kPa (10 bar).
Product wetted seals: . . . . . . . . . . . EPDM. LKHex 70 60Hz: . . . . . . . . . . . . . . . 500kPa (5 bar).
4.1.765
LKHex Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Flow chart Frequency 50 Hz, Speed (Synchr): 3000 rpm
H(m) NPSHr(m)
120
3001-0001
100
80
A
60 LKHex-40 LKHex-70
LKHex-35 LK
40 He
3001-0059 x-2
5 LKHex-50
LKHex-60
B C 20
LKHex-20
LKHex-45
LKHex-10
LKHex-15
0
0 50 100 150 200 250 300 350 400
Q (m³/h)
Note that most of the dimensions depend on motor supplier and motor size. Non-dependent dimensions are equal to the dimensions for LKH.
LKH10 Exd , Exde LKH15 Exd , Exde LKH20 Exd , Exde LKH25 Exd , Exde
1.5-2.2 kW 3kW 4kW 3kW 4kW 5.5kW 1.5-2.2 kW 3kW 4kW 5.5-7.5kW 4kW 5.5-7.5kW 11-15kW
A min 413 418 438 418 438 483 413 418 438 483 438 483 573
A max 499 528 551 528 551 616 499 528 551 616 551 616 690
B 290 325 360 325 360 425 290 325 360 425 360 425 510
C 532 561 591 546 627 716 545 573 603 692 608 698 537
LKH35 Exd , Exde LKH40 Exd , Exde LKH45 Exd , Exde LKH50 Exd , Exde
4kW 5.5-7.5kW 11-15kW 7.5kW 11-18.5kW 22kW 4kW 5.5-7.5kW 11-15kW 5.5-7.5kW 11-15kW 22kW
A min 438 483 573 483 573 625 438 483 573 483 573 625
A max 551 616 690 616 690 730 551 616 690 616 690 730
B 360 425 510 425 510 553 360 425 510 425 510 553
C 594 785 948 693 856 870 623 712 875 706 869 882
ESE00264/11
4.1.766
Centrifugal Pumps LKHex Centrifugal Pump
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Double mechanical shaft seal. - Pump size.
C. Rotating seal ring of Silicon Carbide. - Connections.
D. No motor shroud. - Impeller diameter.
E. Adjustable pads. - Motor size.
F. Product wetted surface finish mechanically polished to Ra ≤ 0.8 μm. - Voltage and frequency.
G. Product wetted elastomers FPM, NBR or FEP. - Flow, pressure, ambient and media temperature.
H. 1/2" drain connection. - Group, category and temperature class.
I. Hydrostatic testing with certificate. - Density and viscosity of the product.
J. Surface finish measurement with certificate. - Options.
4.1.767
LKH-110, LKH-110/P and LKH-120/P Multistage Pumps Centrifugal Pumps
4.1
.
Application
LKH-110, -110/P and -120/P are highly efficient multistage centrifugal
pumps, which meet the requirements of hygienic applications. The
LKH-110, the LKH-110/P as the LKH-120/P are available with 2, 3
and 4 stages.
Standard design
Alfa Laval multistage pumps are designed to be cleaned in place. The
pumps have a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The multistage pumps are equipped with either an internal single or a
flushed shaft seal. Both have stationary seal rings made from silicon
carbide and rotating seal rings in carbon or silicon carbide. -
- SiC/C material combination, outlet pressure up to 20 bar
- SiC/SiC material combination, outlet pressure up to 40 bar
Warranty
Extended 3-years warrenty on LKH pumps. The warrenty covers all
non wear parts on the condition that genuie Alfa Laval Spare Parts
are used.
4.1.768
Centrifugal Pumps LKH-110, LKH-110/P and LKH-120/P Multistage Pumps
4.1
Max. inlet pressure
B C
TD 235-068
G
J1
D
F
3003-0061 M1
H I E
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 394
H 288 325 359 383 485 533 670 738
I 434 516 497 597 791 842 980 1051
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
4.1.769
LKH-110, LKH-110/P and LKH-120/P Multistage Pumps Centrifugal Pumps
4.1
Connections
Options
A. Motor with increased safety/flame proof motor. (only LKH-110)
B. Flushed shaft seal.
C. Impeller with reduced diameter.
D. Product wetted seals of Nitrile (NBR), or Fluorinated rubber (FPM).
E. Rotating seal ring of Silicon Carbide.
Note!
For further details, see also instruction manual.
Ordering
Please state the following when ordering:
- If the inlet pressure is higher than 10 bar it is necessary to order a special version with a modified motor and a stronger backplate. For exact
specification, please use the Anytime Configurator.
Use the following designation:
- LKH-110: Inlet pressure (0-10 bar)
- LKH-110/P: Inlet pressure > 10 bar
- Pump size.
- Version, hygienic or industrial.
- Connections.
- Impeller diameter.
- Motor size.
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
4.1.770
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
.
ky Alfa Laval LKHP Filtration Centrifugal Pump for High Inlet Pressure
The Rigid Pump
Application
The LKHPF pump is a highly efficient and economical centrifugal pump,
specially designed for high inlet pressures, e.g. for use in filtration
systems. The LKHPF pump meets the requirements of hygienic and
gentle product treatment and chemical resistance, and is available in
nine sizes, LKHPF-10, -20, -25, -35, -40, -45, -50, -60, -70.
Standard Design
The LKHPF pump is designed for CIP-cleaning with an emphasis on
large internal radii and easily cleanable seals.
The LKHPF pump is a hygienic pump with a stainless steel shroud
for protection of the motor. The complete unit is supported on four
adjustable stainless steel legs.
Shaft Seals
The LKHPF pump can be fitted with two types of mechanical seal:
- Single internal seal.
- Flushed seal.
Both seal types have a stationary seal ring and rotating seal ring in
silicon carbide.
The secondary seal of the flushed seal is a long lasting lip seal.
Warranty
Extended 3-year warranty on LKHPF pumps. The warranty covers all
non- wear parts on the condition that genuine Alfa Laval spare parts
are used.
4.1.771
LKHP Filtration Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
J2 NPSH (m)
TD 252-001
M2
B C
A
G
LK
HP
F- LKHPF-40
35
J1
D
LKHPF-70
LK
F
HP
F-2
5 LKHPF-50
3000-0157
M1 LKHPF-60
LKHPF-20
H I E LKHPF-10 LKHPF-45
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
A 142 180 193 193 212 193 205 262 254
B 87 87 106 119 126 97 118 102 147
C 29 43 38 28 34 43 42 42 28
D 247 253 303 303 329 303 329 329 408
E 64 78 82 66 77 93 91 93 93
Moter overview
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
IEC90- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC180-
Moter range (IEC) IEC112 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.772
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Motor size.
F. Surface roughness, product wetted parts: Ra≤0.8μm - Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
4.1.773
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
.
Application
The LKHI pump is a highly efficient and economical centrifugal pump,
specially designed for inlet pressures up to 16 bar. LKHI meets the
requirements of hygienic and gentle product treatment and chemical
resistance, and is available in nine sizes, LKHI-10, -15, -20, -25, -35,
-40, -45, -50, -60.
Standard Design
The LKHI pump is designed for CIP-cleaning with emphasis on large
internal roundings and easily cleanable seals.
LKHI is a hygienic pump with a stainless steel shroud for protection
of the motor. The complete unit is supported on four adjustable
stainless steel legs.
Shaft seals
LKHI can be fitted with two types of mechanical seals:
- Single internal seal. - Flushed seal.
Both seal types have stationary seal rings of silicon carbide and
rotating seal rings of carbon or silicon carbide:
1. Silicon carbide/carbon for inlet pressure up to 10 bar.
2. Silicon carbide/silicon carbide for inlet pressure higher than 10 bar.
The secondary seal of the flushed seal is a long lasting lip seal.
.
TECHNICAL DATA OPERATING DATA
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Pressure
Other steel parts: . . . . . . . . . . . . . . Stainless steel. Max. inlet pressure: . . . . . . . . . . . . . 1600 kPa (16 bar).
Product wetted seals: . . . . . . . . . . . EPDM. Water pressure: . . . . . . . . . . . . . . . Normally atmospheric.
Other O-rings: . . . . . . . . . . . . . . . . EPDM. (max. 1 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature
Connections for flushed shaft seal: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6 mm tube/Rp 1/8” Water consumption
Motor Water consumption: 0.25 -0.5 l/min.
Foot-flanged motor according to the IEC metric standard, 2 poles = (Flushed seal)
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth Noise
plug), insulation class F. Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Motor types: Noise level (at 3 ft.): . . . . . . . . . . . . . 60 - 80 dB (A).
Inlet pressere 0-10 bar: .Standard motor with a fixed ball bearing on
drive side.
Inlet pressure 10-16 bar .Special motor with a fixed angular-contact O C T O B E R 2008
4.1.774
Centrifugal Pumps LKHI Centrifugal Pump for 16 bar Inlet Pressure
4.1
Dimensions (mm) Volumetric flow
J2
TD 233-003
M2
B C
LKHI-40
A
G
LKHI-35
J1
D
LK
HI LKHI-50
-25
F
LKHI-20 LKHI-60
3000-0157
M1 LKHI-45
LKHI-10
H I E LKHI-15
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
A 142 166 180 193 193 212 212 205 261
B 87 66 88 106 119 126 126 118 102
C 23 43 27 32 23 28 28 35 62
D 247 247 253 303 303 329 329 329 329
E 51 87 63 69 54 64 64 77 106
Moter overview
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.775
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Pressure.
D. 1500 rpm. motor. - Connections
E. Motor with increased safety/flame proof motor. - Impeller diameter.
F. Flushed shaft seal. - Motor size.
G. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Single or flushed shaft seal.
H. Surface roughness, product wetted parts: R a ≤ 0.8 µm. - Optional extras.
I. Seal faces in SIC/SIC (Silicon Carbide).
Note!
- The curves for LKHI are the same as those for LKH.
- For further details, see also Instruction Manual, ESE00700.
4.1.776
Centrifugal Pumps LKH UltraPure Centrifugal Pump
4.1
.
Application
The LKH UltraPure pump is a highly efficient and economical
centrifugal pump, which meets the requirements of the pharmaceutical
industries. It provides gentle product treatment and is chemically
resistant. LKH UltraPure is available in five sizes, LKH UltraPure-10,
-20, -25, -35, and -40.
Standard design
As standard the LKH UltraPure is delivered with a 45° outlet
(counterclockwise).
TD 234-054
45° outlet
The pump is designed for CIP and SIP with emphasis on large internal
roundings and cleanable seals.
.
TECHNICAL DATA OPERATING DATA
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L) with Max. inlet pressure: . . . . . . . . . . . . . Static: 1000 kPa (10 bar).
material traceability 3.1 acc. Temperature
to EN 10204 Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Other steel parts: . . . . . . . . . . . . . . Stainless steel.
Noise level
Product wetted seals: . . . . . . . . . . . EDPM - USP Class 6.
Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Finish, product wetted surface: . . . . . Mech Ra ≤ 0.5.
Finish, pump casing, external surface: . Fiber brushed. Double mechanical seal
Water pressure: . . . . . . . . . . . . . . . Max. 500 kPa (5 bar).
Motor
Water consumption: . . . . . . . . . . . . 0.25 - 0.5 l/min.
Standard foot-flanged motor according to the IEC metric standard,
2 poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with .
labyrinth plug), insulation class F.
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 22 kW.
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 25 kW. O C T O B E R 2008
Warranty
Extended 3-years warranty on the LKH UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.777
LKH UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
H (m)
M
100
2
3007-0001
J2
C
90
A
B
80
70
G
60
J1
D
50 LKH UP-40
LKH UP-35
P1
40
LKH UP-25
F
30
3007-0064
T1
20
M1 LKH UP-20
LKH UP-10
10
H I E
0
0 20 40 60 80 100
Q (m³/h)
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
A 142 180 193 193 212
B 87 88 106 119 126
C 23 27 32 23 28
D 247 253 303 303 329
E 51 63 69 54 64
P1 123 129 153 153 166
T1 23 23 24 26 24
Moter overview
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
Moter range (IEC) IEC90-IEC112 IEC90-IEC132 IEC132-IEC160 IEC112-IEC160 IEC132-IEC180
Dimensional data are based on 2 pole, ABB motors.
Connections
Drain diameter
4.1.778
Centrifugal Pumps LKH UltraPure Centrifugal Pump
4.1
Options Standard documentation package:
A. Impeller with reduced diameter. - 3.1 certificate according to EN10204
B. Motor for other voltage and/or frequency. - FDA certificate of conformity for product wetted elastomers.
C. 1500 rpm. motor. - USP class 6 certificate of conformity - EPDM only
D. Motor with increased safety/explosion proof motor. - Pump performance test certificate
E. Double mechanical shaft seal. Ordering
F. Pump with Adjustable Pads. Please state the following when ordering:
G. No Drain
- Pump size.
H. Product wetted steel parts - ferrite max. 5%.
- Connections.
I. Special flush arrangement with 1/2" DV-ST diaphragm valve,
- Impeller diameter.
needle valve and flow meter.
- Motor size.
J. Finish product wetted surface Ra 0.8 µm
- Voltage and frequency.
K. Finish product wetted surface electropolished Ra ≤ 0.4
- Flow, pressure and temperature.
L. Product wetted seals of FPM or FEP.
- Density and viscosity of the product.
M. Hydrostatic testing with certificate
- Options.
N. Passivation
O. 0° outlet, see drawing below. Note!
P. Drain with 1/2" DV-ST valve welded directly to Casing, see drawing For further details, see also IM 70831.
below. This product has EHEDG certificate
3007-0066
TD 247-094
0o outlet
4.1.779
LKH Prime Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The LKH Prime is a highly efficient self-priming pump, which meets the
requirements of hygienic applications. The ability to evacuate air from
the suction pipe combined with a low noise level and high pumping
efficiency makes the LKH Prime ideal for tank emptying and CIP return
applications. With verified effective CIP cleanability, LKH Prime can be
used as a product pump as well.
Standard design
Based on the LKH, the LKH Prime is designed to be cleaned in place.
The LKH Prime has a stainless steel shroud for protection of the motor,
and the complete unit is supported on four adjustable stainless steel
legs. Unlike conventional self-priming pumps the LKH Prime has an
impeller which can be trimmed for any application.
Shaft seals
The LKH Prime is equipped with either an external single or a double
mechanical shaft seal. Both have stationary seal rings made from
stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in carbon as standard.
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm. O C T O B E R 2008
Warranty
Extended 3-years warranty on LKH Prime pumps. The warranty
covers all non-wear parts on the condition that genuine Alfa Laval
Spare Parts are used.
4.1.780
Centrifugal Pumps LKH Prime Centrifugal Pump
4.1
Dimensions Flow chart
B C
45
3013-0065
40
A
G
35
J1
30
D
25
F
.
Pump Model LKH Prime 20
M1 21
Clamp ISO 2037
M2 21
M1 21
Union ISO (IDF)
M2 21
M1 25
Union DIN/ISO
M2 22
M1 24
Union SMS
M2 20
M1 27
Union BS (RJT)
M2 27
M1 24
Union DS
M2 20
M1 25
Union DIN/DIN
M2 22
J1* 63.5 / 2.5"
J2* 51 / 2"
* Other dimensions available on request.
ESE03123EN/1
4.1.781
LKH Prime UltraPure Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The LKH Prime UltraPure is a highly efficient self-priming pump, which
meets the requirements of pharmaceutical industries. The ability to
evacuate air from the suction pipe combined with a low noise level
and high pumping efficiency makes the LKH Prime UltraPure ideal for
tank emptying and CIP return applications. With verified effective CIP
cleanability, LKH Prime UltraPure can be used as a product pump
as well.
Standard design
Based on the LKH UltraPure, the LKH Prime UltraPure is designed to
be cleaned in place. The LKH Prime UltraPure has a stainless steel
shroud for protection of the motor, and the complete unit is supported
on four adjustable stainless steel legs. Unlike conventional self-priming
pumps the LKH Prime UltraPure has an impeller which can be trimmed
for application.
Shaft seals
The LKH Prime UltraPure is equipped with either an external single or
a double mechanical shaft seal. Both have stationary seal rings made
from stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in silicon carbide as standard.
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm.
Pumping product (no air): . . . . . . . . . 900 - 3600 rpm.
Warranty
Extended 3-years warranty on LKH Prime pumps. The warranty
covers all non-wear parts on the condition that genuine Alfa Laval
Spare Parts are used.
4.1.782
Centrifugal Pumps LKH Prime UltraPure Centrifugal Pump
4.1
Dimensions Flow chart
H (m)
J2
C
45
A
3013-0084
B
40
G
J1
35
D
30
P2
P1
25
F
T2
3013-0071
20 LKH Prime UP 20
T1
H I E M1 15
10
5
Pump specific measures
0
Pump Model LKH Prime UltraPure 20
0 10 20 30 40 50 60 70 80
A 187 Q (m3/h)
B 88
C 248
Options
D 253
A. Impeller with reduced diameter.
E 280
B. Motor with increased safety/flame proof motor.
P1 123
C. Double mechanical shaft seal.
P2 83
D. Product wetted surface finish mechanically polished to Ra ≤ 0.5 μm.
T1 239
T2 170 E. Product wetted surface finish mechanically polished and afterwards
electropolished to Ra ≤ 0.4 μm.
F. Product wetted elastomers of Fluorinated rubber (FPM).
Motor specific measures G. No drain
H. 0° outlet position
IEC IEC90 IEC100 IEC112 IEC132 IEC160 I. Hydrostatic testing with certificate.
kW 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5
F(max)* 316 336 339 358 386 .
G 126 137 136 164 208 Standard documentation package:
H 200 250 250 300 351 - 3.1 certificate according to EN10204.
I 386 454 453 547 642 - FDA certificate of conformity for product wetted elastomers.
*Possible to reduce dimension F by min. 59 mm for all pump models. - USP Class VI certificate of conformity, EPDM only.
- Pump performance test certificate.
Connections .
Ordering
Pump Model LKH Prime UltraPure 20 Please state the following when ordering:
Clamp ISO
- Pump size.
1127 M1 36 - Connections.
M2 36 - Impeller diameter.
Clamp ASME - Motor size.
BPE M1 29 - Voltage and frequency.
M2 29 - Flow, pressure and temperature.
Clamp ISO - Density and viscosity of the product.
2037 M1 21 - Options.
M2 21
J1* 63,5 / 2,5"
J2* 51 / 2"
* Other dimensions available on request.
Drain diameter
TC
Clamp
1/2" 12.7
ESE03197/1
4.1.783
LKH Evap Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The LKH Evap pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance. LKH Evap is specially designed
for use in the evaporation industry covering applications as liquid
concentration and powder processing solutions as well as dewatering
plant and equipment for the international dairy, food and beverage,
ethanol, starch, pharmaceutical, chemical, alcohol and brewery
industries.
LKH Evap is available in ten sizes, LKH Evap-10,-15, -20, -25, -35,
-40, -45, -50, -60 and -70.
Standard design
The LKH Evap pump is designed for CIP with emphasis on large
internal radii and cleanable seals for use in the Evaporator industry and
can be delivered with Clear Flow Impeller as an option. The Clear Flow
Impeller is to be used in applications where there is a risk of building
up a hard layer of product between impeller and backplate. The LKH
Evap has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH Evap pump is equipped with either an external single or a
flushed shaft seal. Both have stationary seal rings in stainless steel AISI
329
. with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKH Evap-10/-70: . . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted. LKH Evap-70: 60Hz . . . . . . . . . . . . 500kPa (5 bar).
Product wetted seals: . . . . . . . . . . . EPDM.
Temperature
Connections for FSS and DMSS: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6mm tube/Rp 1/8".
Flushed shaft seal:
Motor Water pressure inlet: . . . . . . . . . . . . Max. 1 bar.
Foot-flanged motor according to the IEC metric standard, 2 poles = Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
3000/3600 rpm at 50/60 Hz, IP 55 (with drain hole with labyrinth plug),
Double mechanical shaft seal:
insulation class F.
Water pressure inlet:
Motor sizes LKH Evap-10/-60: . . . . . . . . . . . . . Max. 500 kPa (5 bar).
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 75 kW. LKH Evap-70: . . . . . . . . . . . . . . . . Max. 300 kPa (3 bar).
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 86 kW.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Warranty
Extended 3-years warranty on LKH Evap pumps. The warranty covers
all non wear parts on the condition that genuine Alfa Laval Spare
Parts are used.
4.1.784
Centrifugal Pumps LKH Evap Centrifugal Pump
4.1
Dimensions (mm) Flow chart
J2 H (m) NPSHr(m)
120
3006-0001
M2
B C
100
80 LKH Evap-70
LKH
Eva
A
LKH Evap-40
G
p-35
60
J1
D
40 LKH
Eva
p-2 LKH Evap-50 LKH Evap-60
LKH Evap-20 5
F
20
LKH Evap-10 LKH Evap-45
3000-0157
M1 LKH Evap-15
0
H I E 0 50 100 150 200 250 300
Q (m³/h)
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
A 142 166 180 193 193 212 212 205 261 254
B 87 66 88 106 119 126 126 118 102 147
C 23 43 27 32 23 28 28 35 62 25
D 247 247 253 303 303 329 329 329 329 408
E 51 87 63 69 54 64 64 77 106 76
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 394
H 288 325 359 383 485 533 670 738
I (LKHevap-10 to -60) 434 516 497 597 791 842 980 -
I (LKHevap-70) - - - - 804 855 993 1051
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Moter overview
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
4.1.785
LKH Evap Centrifugal Pump Centrifugal Pumps
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH Evap 10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Clear Flow Impeller. Special designed impeller for applications - Flow, pressure and temperature.
where there is a risk of building up a hard layer of product between - Density and viscosity of the product.
impeller and backplate. - Options.
H. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
Note!
I. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM)
For further details, see also instruction manual.
or FEP.
J. Rotating seal ring of Silicon Carbide.
4.1.786
Centrifugal Pumps SolidC Centrifugal Pump
4.1
.
Applications
The SolidC pump is designed for standard duty applications, like
pumping CIP (Cleaning In Place) solutions, utilities, water (processing,
heating, cooling), washing machines, simple transport duty within
working range. SolidC is suited for use in the food, dairy, beverage,
personal care, pharmaceutical, light chemical and water industries.
Standard design
The SolidC pump is designed for CIP with emphasis on large internal
radii and cleanable seals.
SolidC has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable legs.
Shaft seals
The SolidC pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings in acid-resistant steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
Other steel parts: . . . . . . . . . . . . . . Stainless steel
Temperature
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature range: . . . . . . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . . . . . . EPDM.
Flushed shaft seal (FSS):
Connections for FSS:
Water pressure inlet: . . . . . . . . . . . . max. 100 kpa (1 bar).
R 1/8" (BSP) external thread.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Motor
.
Foot-flanged motor according to the IEC metric standard, 2 poles =
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth
plug), insulation class F.
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 - 25 kW
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC Centrifugal Pump range.
The warranty covers all non wear parts on the condition that genuine
Alfa Laval Spare Parts are used.
4.1.787
SolidC Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm)
J2
B C
M2
G
J1
D
F
3008-0031
M1
H I E
Moter overview
Connections
4.1.788
Centrifugal Pumps SolidC Centrifugal Pump
4.1
Flow chart
3008-0001
3008-0002
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. 1500 rpm. motor. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Product wetted seals of Nitrile (NBR). Fluorinated rubber (FPM) - Motor size.
or FEP. - Voltage and frequency.
F. Rotating seal ring material in Silicon Carbide. - Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
For further details, see also ESE00797.
4.1.789
SolidC UltraPure Centrifugal Pump Centrifugal Pumps
4.1
.
Applications
The SolidC UltraPure pump is an efficient and economical centrifugal
pump, which meets the requirements of the pharmaceutical industries.
It provides gentle product treatment and is chemically resistant. SolidC
UltraPure is available in four sizes, SolidC-1 UltraPure, SolidC-2
UltraPure, SolidC-3 UltraPure and SolidC-4 UltraPure.
Standard design
As standard the SolidC UltraPure is delivered with a 45° outlet
(counterclockwise).
The SolidC UltraPure pump is designed for CIP and SIP with emphasis
on large internal radii and cleanable seals. SolidC UltraPure is
supported on four adjustable legs.
Shaft seals
The SolidC UltraPure pump is equipped with either an external single
or a flushed shaft seal. Both have stationary seal rings in acid-resistant
steel AISI 329 with sealing surface in silicon carbide and rotating seal
rings in silicon carbide. The secondary seal of the flushed seal is a
long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . W. 1.4404 (316L) with material Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
traceability EN.10204.3.1
Temperature
Other steel parts: . . . . . . . . . Stainless steel.
Temperature range: . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . EPDM USP class 6.
Finish: . . . . . . . . . . . . . . . . Mech Ra ≤ 0.5. Flushed shaft seal (FSS):
Water pressure inlet: . . . . . . . max. 100 kpa (1 bar).
Connections for FSS:
Water consumption: . . . . . . . 0.25 -0.5 l/min.
6mm tube/Rp 1/8".
.
Motor
Foot-flanged motor according to the IEC metric standard (EFF II), 2
poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with
labyrinth plug), insulation class F.
O C T O B E R 2008
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . 1.3 - 25 kW.
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.790
Centrifugal Pumps SolidC UltraPure Centrifugal Pump
4.1
Dimensions (mm)
M
2
J2
C
A
B
J1
D
P1
F
3009-0006
T1
M1
H I E
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
A 180 200 210 230
B 67 94 121 120
C 28 35 31 27
D 238 227 311 333
E 40 47 44 44
P1 130 150 164 175
T1 21 27 23 21
Moter overview
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Moter range (IEC) IEC90-IEC112 IEC100-IEC160 IEC132-IEC160 IEC132-IEC160
Dimensional data are based on 2 pole, WEGmotors.
Connections
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Clamp ISO 2037 M1 13 13 13 29
M2 13 13 13 13
Clamp ASME BPE M1 13 13 13 29
M2 13 13 13 13
J1* 51 / 2" 63,5 / 2,5" 76,1 / 3" 76,1 / 3"
J2* 38 / 1,5" 38 / 1,5" 38 / 1,5" 51 / 2"
* Other dimensions available on request.
ESE00678/1
TC ISO 2037
Clamp Clamp
1/2" 12.7 12.7
4.1.791
SolidC UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Flow chart
H (m) H (m)
100 130
3900-0001
3900-0002
90 120
SolidC-4 UltraPure
110
80
SolidC-4 UltraPure 100
70 90
60 80
50 70
60
40
50 SolidC-3 UltraPure
30 40
SolidC-3 UltraPure
20 30
SolidC-1 UltraPure SolidC-2 UltraPure SolidC-2 UltraPure
10 20 SolidC-1 UltraPure
10
10 20 30 40 50 60 70 80 90
Q (m³/h) 10 20 30 40 50 60 70 80 90
Q (m³/h)
Frequency: 50 Hz Frequency: 60 Hz
Speed /synchr.): 3000 rpm Speed /synchr.): 3600 rpm
TD 247-053
No Drain 0ooutlet
4.1.792
Centrifugal Pumps FM-OS Centrifugal Pump
4.1
.
Application
Centrifugal pump FM-OS is designed for use in food, pharmaceutical,
chemical and other industries where acid-resistant steel is required.
Standard design
All product wetted parts, ie. pump casing, impeller and pump shaft,
are made of acid-resistant steel 1.4404 (316L). Screws, yoke, nuts and
adaptor are made of stainless steel. Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single or flushed seal with stationary seal ring of
acid-resistant steel AISI 329 with sealing surface of silicon carbid and
with rotating seal ring of carbon.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . . . . . . 400kPa (4 bar).
3000/3600 rpm. at 50/60 Hz, IP55 (with drain holes with labyrinth Max. outlet pressure: . . . . . . . . . . . . 700kPa (7 bar).
plug), insulation class F. Max. water pressure, (flushed seal): . . Normally atmospheric
(max. 1 bar)
Motor size
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 kW. Temperature
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 kW. Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Water consumption
Flushed seal: . . . . . . . . . . . . . . . . . 0.25 - 0.5 l/min.
Impeller diameter
Impeller diameter: . . . . . . . . . . . . . . 115 mm.
Weight
Weight: . . . . . . . . . . . . . . . . . . . . . 20 kg.
4.1.793
FM-OS Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
B B. Flushed shaft seal.
C
M2
J1
D
(PTFE).
G. Rotating seal ring of Silicon Carbide.
F
3010-0016 M1
H I E
Moter overview
Connections
FM0S
Pump Model
Clamp ISO 2037 M1 21
M2 21
Union ISO(IDF) M1 21
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 20
M2 20
Union (BS)RJT M1 22
M2 22
J1* 51 / 2"
J2* 51 / 2"
* Other dimensions available on request.
ESE00271/4
4.1.794
Centrifugal Pumps FM-OS Centrifugal Pump
4.1
Volumetric flow
H (m)
25
3010-0000
20
15
FM-OS/95
10
FM-OS/115
5 10 15 20 25 30
Q (m³/h)
Ordering
Please state the following when ordering:
- Pump type.
- Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
- Options.
NOTE!
For further details, see also instruction IM 70344.
Inlet and outlet: 51 mm
4.1.795
GM and GM-A Centrifugal Pump Centrifugal Pumps
4.1
.
Application
The GM centrifugal pump is specially designed for food, chemical,
pharmaceutical and other industries where acid resistant steel is
required.
Standard design
GM:
Pump casing and shaft of acid-resistant steel 1.4404 (316L). Impeller
of glass fibre reinforced nylon (max. 80oC). Studbolts and nuts for
pump casing of stainless steel . Adaptor and collets of plastic.
GM-A:
Pump casing, shaft and impeller of acid resistant steel 1.4404 (316L).
Nuts, yoke and adapter of stainless steel.
Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single seal with stationary seal ring of acid-resistant steel
AISI 329 with sealing surface of silicon carbide, and with rotating seal
ring of carbon.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . 400 kPa (4 bar).
3000/3600 rpm. at 50/60 Hz,
Temperature range
IP55 (with drain holes with labyrinth plug), insulation class F.
GM: . . . . . . . . . . . . . . . . . . : -10°C to +80°C
Motor size GM-A: . . . . . . . . . . . . . . . . -10°C to +140°C (EPDM)
50 Hz: . . . . . . . . . . . . . . . . . . . . . 0.55 kW.
Impeller diameter
Impeller diameter: . . . . . . . . . 115 mm.
Weight
GM: . . . . . . . . . . . . . . . . . . 11 kg.
GM-A: . . . . . . . . . . . . . . . . 13 kg.
4.1.796
Centrifugal Pumps GM and GM-A Centrifugal Pump
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
C
B. Fitted on stainless steel legs (3 legs).
M2
B
C. Shroud and adjustable legs (4 legs).
D. Other voltage, frequency or flameproof motor.
E. Inlet and outlet with flanges.
G
J1
D
G. Product wetted seals of EPDM, Fluorinated rubber (FPM) or PTFE.
H. Rotating seal ring of Silicon Carbide.
Ordering
M1
F
3010-0017
Please state the following when ordering:
- Pump type.
- Connections.
H I E - Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
Pump specific measures - Options.
Note!
Pump Model GM
For further details see also instruction ESE02002.
A 90
B 49
C 31
D 140
E 58
Moter overview
Pump Model GM
Moter range (IEC) IEC71
Dimensional data are based on 2 pole, ABB motors.
Connections
GM
Pump Model
Clamp ISO 2037 M1 12
M2 12
Union ISO(IDF) M1 23
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 23
M2 20
Union (BS)RJT M1 19
M2 19
J1* 38 / 1,5"
J2* 38 / 1,5"
* Other dimensions available on request.
ESE00272/5
4.1.797
GM and GM-A Centrifugal Pump Centrifugal Pumps
4.1
Volumetric flow
H (m)
25
3010-0002
20
115
15
105
10
95
5
65 75 85
0
0 5 10 15 Q (m³/h)
P (kW)
1.00
0.75
105
115 95 85
0.50
75
0.25
65
0.00
0 5 10 15 Q (m³/h)
4.1.798
Centrifugal Pumps MR-166S, -185S, -200S, -300 Liquid-Ring Pump
4.1
.
Application
MR is a liquid-ring pump specially designed for pumping liquids
containing air or gas. The pump is for use in food, chemical,
pharmaceutical and similar industries. The pump is mainly used for
CIP-return applications.
Standard design
All product wetted parts, i.e. pump casing, casing cover and impeller
are made of acid resistant steel, duplex grade. Seals are made of
EPDM rubber.
Cap nuts, legs, leg brackets, adaptor and shroud are made of stainless
steel. The shroud has noise absorbing lining inside.
Shaft seal
On MR-166S, -185S and 200S, the mechanical single seals have
stationary seal rings of acid resistant steel, duplex grade and rotating
seal rings of carbon.
The MR-300 has mechanical single seal with stationary seal rings of
carbon and rotating seal rings of acid resistant steel, duplex grade.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard 4 pol = Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
1500/1800 rpm. at 50/60 Hz.
Temperature
IP55 (with drain holes with labyrinth plug), insulation class F.
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Motor sizes
50 Hz 60 Hz
2.2 kW (166S) 2.2 kW (166S)
5.5, 7.5 kW (MR-185S) 4.5, 7.5 kW (MR-185S)
5.5, 7.5, 11 kW (MR-200S) 7.5, 11 kW (MR-200S)
15, 18.5, 22 kW (MR-300) 15, 16.5, 22 kW (MR-300)
50Hz, 230VD/400-415VY
60Hz, 440-460VY
For other voltages, please refer to Anytime Configurator.
4.1.799
MR-166S, -185S, -200S, -300 Liquid-Ring Pump Centrifugal Pumps
4.1
Dimensions (mm) Volumetric flow MR-166S, -185S, -200S and -300
H (m)
60
3100-0000
50
A
40
30
3100-0001
B C 20
MR-166S/-185S/-200S 10
J2 MR-185S MR-200S
M2
C MR-166S MR-300
0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
G
D
J1
F
M1
3100-0086
H I E
MR-300
Moter overview
Connections
4.1.800
Centrifugal Pumps MR-166S, -185S, -200S, -300 Liquid-Ring Pump
4.1
Options Ordering
A. Other voltage and frequency. Please state the following when ordering:
B. Pump without shroud and legs. - Pump type.
C. Pump without shroud. - Voltage and frequency.
D. Noise reduction valve. - Connections.
E. Product wetted seals of Nitrile (NBR) or Fluorinated rubber (FPM). - Flow rate. pressure and temperature.
F. Stationary seal ring with sealing surface of Silicon Carbide and - Density and viscosity of product.
rotating seal ring of Silicon Carbide. (MR-185S and MR-200S only). - Options.
Note!
For further information, see also instruction ESE00675 and ESE02051.
4.1.801
LKH Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.1 kW, 1410 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0004
3000-0003
6
20
5
15
4
10 3
132
2
120 132
5 90 100 110 5 110 120
1 90 100 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
1.6 0.3
1.4
1.2
132
0.2
1.0 132
0.8 120
110
0.6
0.1
100
0.4
90
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.802
Centrifugal Pumps LKH-5, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.5 kW, 3460 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.3 kW, 1700 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0006
3000-0005
9
30
8
25 7
6
20
5
15 4
132
10 3
120 132
110 2 90 100 110 120
90 100
5 5
1 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
2.0 0.5
132
1.8
1.6 0.4
120
1.4
1.2 0.3
110 132
1.0
100
0.8 0.2
0.6 90
0.4 0.1
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.803
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 130 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 2840 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0008
35
10
30
8
25
20 6
163 163
15 160 160
4
150
10 140 150
110 120 130 2 130 140 4
5 5
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW) P (kW)
4.5 0.6
4.0
163 0.5 163
3.5
160 160
3.0 0.4
150
2.5 150
140 0.3
2.0 140
130 130
1.5 0.2
120
1.0
110 0.1
0.5
0.0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
Note: If Clear flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.804
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 8.6 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0010
3000-0009
50
40 10
30 163
163 160
160 5
20 150
140 150 140
130 2.5
10 120 10
110
0 0.0
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
1.2
9
8 1.0
163 163
7
160 0.8 160
6
5 0.6 150
150
4
140 140
0.4
3 130
2 120 0.2
110
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.805
LKH-/ LKHI/ LKH Evap-15, 50 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 138 mm Impeller, Max. dia.: 138 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 120 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY
FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
25 8
3000-0012
3000-0011
7
20
6
15 5
4
10 3
138
130 2
5 10 138
120 120 130
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
P (kW)
P (kW) 1.0
6
138 0.8
5 138
130 0.6
4 130
3 0.4
120 120
2
0.2
1
0.0
0 10 20 30 40 50 60 Q (m³/h)
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.806
Centrifugal Pumps LKH-/ LKHI/ LKH Evap-15 , 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15 , 60 Hz
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
H (m) NPSHr (m) H (m)
NPSHr (m)
30 8
3000-0013
3000-0014
25 7
6
20
5
15 4
3
10 138 138
120 130 2
5 120 130
10
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.4
138
8 138
130 1.2
7
1.0
6 130
5 0.8
120
4 0.6
120
3
0.4
2
1 0.2
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.807
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 7.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0016
3000-0015
35 14
30 12
25 10
165
20 160 8
150
15 6 165
130 140 160
10 120 4 150
140 4
5 5 2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.0
8
165
7 0.8
165
6 160
160 0.6
5 150
150
4 140 140
130 0.4
3
120
2
0.2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.808
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 12.5 kW, 3500 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0018
14
50
12
40
10
165 165
30 160 8 160
150 6
20 140 150
130 4
120
140
10 10 4
2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
P (kW) P (kW)
12 1.6
11 165
165
10 160 150
160
9 1.2 140
8 150
7
140 0.8
6
5
130
4
120
3 0.4
2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.809
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25 , 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.2 kW, 1430 rpm. asynchr., 50 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
60 20
3000-0020
3000-0019
18
50
16
40 14
205 12
200
30 190 10
180 8
170 205
20 160 6 190 200
4 180
10 10 170
160
2 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
20
2.0
18 205
16
205 1.6 200
14
200
12 190
190 1.2
10 180
180
8 170
170 0.8
6 160
160
4
0.4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0.0
Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.810
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
:
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
90 25
3000-0021
3000-0022
80
70 20
60
205 15
50
200 205
40 190 200
180 10 190
30 160 170 170
180
20 160
10 5
10 5 5
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 4
205
25
200 3 205
20 200
190
190
180
15 2 180
170
170
10 160 160
1
5
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.811
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
80 20
3000-0024
3000-0023
18
70
16
60 220
220 14
50 12 210
210 200
40 200 10 190
190 8 180
30 180 170
170 6
20 4
10 5 2 5
0 0 0 0
0 10 20 30 40 50 60 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW)
P (kW)
15 2.0
14
13
220 1.6
12
11 220
210
10
1.2 210
9 200
200
8
7 190 190
6 0.8 180
180
5 170 170
4
0.4
3
2
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22
0 10 20 30 40 50 60 Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.812
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 21 kW, 3535 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 17 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
110 30
3000-0025
3000-0026
100
90 25
80
220
70 20
210
60 220
200 210
190 15 200
50 190
40 170 180 170 180
10
30
20 5 2.5
10 5
0 0 0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
25 2.5
220
220 210
20 2.0
200
210
190
15 1.5
200 180
190
170
10 180 1.0
170
5 0.5
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.813
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 180 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 25
3000-0028
3000-0027
70
20
60
235
50
230 15
220 235
40 210
200 230
30 10 220
170 180190 210
20 200
5 190
180 5
10 5
0 0
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70
Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
25.0
4
22.5 235
20.0 230
235
17.5 220 3 230
15.0 210 220
210
12.5 200
190 2 200
10.0 190
180
7.5 180
170
5.0 1
2.5
0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0
Q (m³/h) 0 10 20 30 40 50 60 70
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.814
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 190 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 35
3000-0030
3000-0029
110
235 30
100
230
90
25
80 220
70 210 20
60 235
230
50 15
200 210 220
40 190 200
30 170 180 10 190
20
10 2.5 5 5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 0
Q (m³/h) 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
P (kW)
30 P (kW)
5
235 230 220 235
25 230
210 4
200
20
220
190 210
15 3
180 200
170 190
10 2
5
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Q (m³/h) 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.815
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 5%.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0032
3000-0031
40 12
30 9
20 6
178 178
170 170
10 160 10 3 6
140 150 150 160
140
0 0 0 0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
15 2.0
14 1.8
13 178 178
12 1.6
11 170 1.4
10 170
9 1.2
8 160 160
1.0
7
6 150 0.8 150
5 0.6
140 140
4
3 0.4
2 0.2
1
0 0.0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.816
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0034
3000-0033
60
15
50
40
10
30
178 170 178
20 170 5
150 160
10 140 150 160 10 140 1.25
0 0.00
0 0
0 10 20 30 40 50 60 70 80 90
0 20 40 60 80 100 120 140 160 180 Q (m³/h)
Q (m³/h)
P (kW)
P (kW) 3.0
25 178
178
2.5
170
20 170
2.0
160
15 160 1.5
150
150
10 1.0 140
140
0.5
5
0.0
0 10 20 30 40 50 60 70 80 90
0 Q (m³/h)
0 20 40 60 80 100 120 140 160 180
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.817
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
80 20
3000-0036
3000-0035
70
60 15
50
40 10
205
30 200 205
180
20 190 5 190 200
160 170 180
150 160 170
10 5 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
25 4
205 205
20
200 3 200
190
190
15 180
180 2 170
10 170 160
160
150 1
5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.818
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 4.5 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0038
205
70
200 20
60
50 190 15
40 205
180
30
170 10 200
160 190
150 180
20 170
5 5
10 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.819
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- NDN 100 - DN 100
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 30 kW, 2955 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with:3% for 11 - 22 kW. smaller motors, reduce head (H) with: 5%.
6% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 20
3000-0040
3000-0039
70
60 15
50
40 10
30
200 210 210
20 5 200
180 190 180 190
10 160 170 10
160
170 10
0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
40 5
35
4
30 210 210
200
25 200
3
20 190 190
180 2 180
15
170 170
10 160 160
1
5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.820
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- DN 100 - DN 100
Performance data refer to water at Performance data refer to water at
20 °C. 20 °C.
NOTE! The curves refer to motor: 35 kW, 3500 rpm. asynchr., 60 Hz. For NOTE!
smaller motors, reduce head (H) with: The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For smaller
- 3% for 12.5 - 21 kW. motors, reduce head (H) with: 5%.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0042
90
80 20
70
60 15
50
40 10
30 210 210
200 200
20 170 180 190 190
5 170 180
160
10 15 160
5
0 0
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 25 50 75 100 125 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
50
210 8
45
40 200
210
35 6
190
30
200
25 180
4 190
20 170
180
15 160
170
10 2 160
5
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.821
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 11 kW, 1460 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 2%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 30
3000-0044
3000-0043
100 25
80 20
280
280
60 270 15
260 270
250 260
40 240 10 240 250
230 230
220 220
20 20
200 210 5
200
210 5
0 0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
80 10
280
70 270 9
280
60 8
260 270
7 260
50 250
240 6
40 250
230 5 240
220 230
30 210 4
220
200 210
20 3
200
2
10
1
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0
Q (m³/h) 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.822
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 86 kW, 3565 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 17 kW, 1750 rpm. asynchr., 60 Hz.
Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
180 45
3000-0045
3000-0046
160 40
280
140 35
270
120 30
260
100 25
280
80 20
250 270
60 240 15 250 260
230 240
40 220 10 230
210 220
200 5
20 5 200 210 5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
P (kW)
P (kW)
100
15
280 270 280
90 260 250 270
80
240 260
70
230 250
60 10
220 240
50 210 230
40 200 220
210
30 5
20 200
10
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.823
LKH-85, 50 Hz / 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-85, 50 Hz / 60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 276 mm Impeller, Max. dia.: 260 mm
10.87 in
Impeller, Min. dia.: 210 mm Impeller, Min. dia.: 210 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! NOTE!
The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. The curves refer to motor: 86 kW, 3570 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
100 125
260
3000-0048
3000-0047
276
250
80 100
270
240
60 260 75
230
250 220
40 240 50
230 210
220
210
20 10 25 10
5 5
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
120 140
276 270 260 250
240
260 120
100
230
250 100
80 220
240 80
230
60 210
220 60
40 210 40
20
20
0
00 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
4.1.824
Centrifugal Pumps LKH-90,
4.1
.
ky Performance Curves
Alfa Laval LKH-90, 50-60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 348 mm Impeller, Max. dia.: 348 mm
Impeller, Min. dia.: 300 mm Impeller, Min. dia.: 300 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 1490 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 75 kW, 1775 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
50 60
3000-0049
3000-0050
40 50
40 348
30
3
348 30 3 40
3 30
20 300 31 20
20 0
34 30 0
300
3 2 0
0
3 1
10 10
3
10 10
5 5
0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80 348
348 70 340
40 340 330
330 60
320
320
310 50 310
30
300 300
40
20
30
20
10
10
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
4.1.825
LKH-110 Multi-Stage Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-110 Multi-Stage, 50 Hz/60 Hz
50Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Impeller,
LKH-112 2 x dia.: 163 mm. LKH-112 2 x dia.: 163 mm.
LKH-113 3 x dia.: 163 mm. LKH-113 3 x dia.: 163 mm.
LKH-114 4 x dia.: 163 mm. LKH-114 4 x dia.: 163 mm.
Pump inlet, Dia.: 51 mm, DN 50. Pump inlet, Dia.: 51 mm, DN 50.
Pump outlet, Dia.: 38 mm, DN 40. Pump outlet, Dia.: 38 mm, DN 40.
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: LKH-112, 5.5 kW 2855 rpm. NOTE! The curves refer to max. motor: LKH-112, 12.5 kW 3515 rpm.
asynchr, 50 Hz. LKH-113, 11 kW 2930 rpm. asynchr, 50 Hz. LKH-114, asynchr, 60 Hz. LKH-113, 17 kW 3505 rpm. asynchr, 60 Hz. LKH-114, 21
18.5 kW 2920 rpm. asynchr, 50 Hz. For smaller motors, reduce head kW 3510 rpm. asynchr, 60 Hz. For smaller motors, reduce head (H) by: 3%
(H) by: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0052
160
100
140
80 120
LKH-114 LKH-114
100
60 LKH-113
LKH-113 80
40 60
LKH-112 LKH-112
40
20 5 5
20
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 Q (m³/h)
P (kW)
P (kW)
25
15
LKH-114
20
LKH-114
LKH-113
10 15
LKH-113
LKH-112
10
LKH-112
5
5
0
0 0 5 10 15 20 25 30 Q (m³/h)
0 5 10 15 20 25 Q (m³/h)
4.1.826
Centrifugal Pumps LKH-120/P Multi-Stage
4.1
.
ky Performance Curves
Alfa Laval LKH-120/P Multi-Stage, 50/60 Hz
Motor: 3000 rpm. synchr. NOTE! The curves refer to max. motor: LKH-122/P, 22 kW, 2950 rpm.
Tolerance: ±5% asynchr., 50 Hz LKH-123/P, 37 kW 2940 rpm. asynchr., 50 Hz LKH-124/P,
Impeller,, LKH-122/P: 206 mm 45 kW 2955 rpm. aysnchr., 50 Hz For smaller motors, reduce head (H) by
Impeller,, LKH-123/P: 206 mm 3% For inlet pressure > 10 bar, reduce head (H) by 5%
Impeller,, LKH-124/P: 206 mm
Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. DO NOT FORGET THE SAFETY FACTOR.
3000-0054
3000-0053
180 270
160 240
LKH-124/P
140 210
120 180
LKH-124/P LKH-123/P
100 150
LKH-123/P
80 120
LKH-122/P
60 LKH-122/P 90
40 8 60 8
20 4 30 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80
45 LKH-124/P
LKH-124/P 70
40
35 60
LKH-123/P LKH-123/P
30 50
25 40
LKH-122/P LKH-122/P
20
30
15
10 20
5 10
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.827
LKH Prime/LKH Prime UltraPure Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH Prime/LKH Prime UltraPure 20
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
Tolerance: ±6% for H Tolerance: ±6% for H
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 7.5 kW, 2903 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 13 kW, 3547 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
45 60
3013-0060
3013-0062
40
50
35
30 40
25
30
20
15 20
160 165 160 165
150 150
10 120 130 140 10 110 120 130 140
110 10 10
5
0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90
Q (m3/h) Q (m3/h)
P (kW) P (kW)
8 12
3013-0061
3013-0063
165
7 165 160
10
160
6 150
150 8
5 140
140
4 6 130
130
3 120
120 4
110
2 110
2
1
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90
Q (m3/h) Q (m3/h)
4.1.828
Centrifugal Pumps SolidC
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
3008-0004
3008-0003
25
6
20
160
4 15
150
10
140
2 110 120 130 140 150 160 130
5 110 120 10
5
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 35 Q (m³/h)
P (kW) P (kW)
0.6 4.0
3.5 160
0.5
160
3.0
150 150
0.4
2.5
140 140
0.3 130 2.0 130
120 120
110 1.5
0.2 110
1.0
0.1
0.5
0.0 0.0
0 5 10 15 20 25 0 5 10 15 20 25 30 35 Q (m³/h)
Q (m³/h)
4.1.829
SolidC-1, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 1.8 kW, 1710 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 6.6 kW, 3540 rpm. asynchr., 60
Hz. For smaller motors, reduce head (H) with: 3%. Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0006
3008-0005
40
10
35
8 30
25
6 160
20
150
4 15 140
160 130
10 120
2 10
130 140150 5 100
110 5
110 120 90
0 0 0 0
0 5 10 15 20 25 30 Q (m³/h) 0 5 10 15 20 25 30 35 40
Q (m³/h)
P (kW)
1.0 P (kW)
0.9 6.0
160 5.5 160
0.8
5.0
0.7 150 4.5 150
0.6 140
4.0
140
0.5 130 3.5
0.4 120 3.0 130
0.3 110 2.5
120
2.0
0.2 110
1.5
0.1 100
1.0
90
0.0 0.5
0 5 10 15 20 25 Q (m³/h) 0.0
0 5 10 15 20 25 30 35 40
Q (m³/h)
4.1.830
Centrifugal Pumps SolidC-2,
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 1410 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 11 kW, 2945 rpm. asynchr., 50 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0008
3008-0007
12
40
10
30
8
6 20
190
190 180
4
180 160 170
160170 10 150
2 150 140
140 5 5
0 0 0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
P (kW) P (kW)
1.2 10
190 9
1.0 190
8
180
180
0.8 7
170 6 170
0.2 2
1
0.0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
4.1.831
SolidC-2, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.7 kW, 1710 rpm. asynchr., 60 Hz. NOTE!
For smaller motors, reduce head (H) with: 3%. The curves refer to motor: 18 kW, 3535 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0010
60
15
50
40
10
30 190
190
180
180 20 170
5 160
170 150
160 5 10 140 10
140 150
0 0 0 0
0 10 20 30 40 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
2.0 16
190
14
190
1.5 12 180
180
10 170
170
1.0 8 160
160 150
150 6
140 140
0.5 4
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
Q (m³/h)
4.1.832
Centrifugal Pumps SolidC-3,
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3 kW, 1420 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 18.5 kW, 2960 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR.
3008-0012
3008-0011
60
15 50
40
10 220
30
220 210
20 190 200
5 200 210 170 180
180 190 5 10 5
170
0 0
0 0 0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 Q (m³/h) Q (m³/h)
P (kW)
P (kW) 20
2.5
18
220
2.0 220 16
14 210
210
1.5 12
200
200 10 190
190
1.0 180 8 180
6 170
170
0.5 4
2
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.833
SolidC-3, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3.6 kW, 1720 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0014
90
25
80
20 70
60
220
15 50
220 210
40
10 200
210 30
200 190
20 180
5 190 170
180 5 10
170 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
3.5 30
220 28
3.0 26 220
24
210
2.5 22
20
210
200 18
2.0 200
190 16
180 14 190
1.5
170 12 180
10 170
1.0 8
6
0.5 4
2
0.0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.834
Centrifugal Pumps SolidC-4,
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 1455 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 22 kW, 2955 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0016
3008-0015
90
25
80 250
20 70
60 240
15 50 230
250 220
240 40
10 210
230 30 200
220
5 210 5.0 20
200
2.5 10 5
0 0.0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
4 24
250 250 240
22
230
240 20
3 18 220
230
220 16 210
210 14
2 200
200 12
10
8
1
6
4
2
0
0 10 20 30 40 50 Q (m³/h) 0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.835
SolidC-4, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 6.8 kW, 1770 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0018
120
30 250
110
100 240
25 230
250 90
20 80
240 70 220
230 60 210
15 200
220 50
210 40
10 200
30
5 5 20
10 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
7 30
0 0
0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 50 Q (m³/h) Q (m³/h)
4.1.836
Centrifugal Pumps FM-0S
4.1
.
ky Performance Curves
Alfa Laval FM-0S, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 115 mm
Impeller, Min. dia.: 75 mm Impeller, Min. dia.: 75 mm
Pump inlet, Dia.: 51 mm (2"). Pump inlet, Dia.: 51 mm (2").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.1 kW, 2850 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 1.3 kW, 3440 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 30
3010-0005
3010-0004
25
20
115
20
115 105
15
15 95
105
10
10
5 85
95 5
85
75 75
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
NPSHr (m) NPSHr (m)
10 10
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
P (kW) P (kW)
1.50 1.50
115
105 95 85
1.25 1.25
95
115
105
1.00 1.00
75
85
0.75 0.75
75
0.50 0.50
0.25 0.25
0.00 0.00
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h)
Q (m³/h)
4.1.837
GM and GM-A Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval GM and GM-A, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 95 mm
Impeller, Min. dia.: 65 mm Impeller, Min. dia.: 65 mm
Pump inlet, Dia.: 38 mm (1½"). Pump inlet, Dia.: 38mm (1½").
Pump outlet, Dia.: 38 mm (1½"). Pump outlet, Dia.: 38 mm (1½").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 0.55 kW, 2820 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 0.65 kW, 3410 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 25
3010-0007
3010-0006
20 20
95
115
15 15
105 85
10 10
95
5 5 75
65 75 85 65
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
P (kW) P (kW)
1.00 1.00
0.75 0.75 75
105 95 95 85
115 85
0.50 0.50
75
65
0.25 0.25
65
0.00 0.00
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
4.1.838
Centrifugal Pumps MR Liquid-Ring Pump
4.1
.
ky Performance Curves
Alfa Laval MR Liquid-Ring Pump - 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±8% for Q.
±6% for H.
Type: 166S 185S 200S 300 Type: 166S 185S 200S 300
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE!
The curves refer to motor:
MR-166S: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. MR-185S: 6.3 kW, 1740 rpm. asynchr., 60 Hz.
MR-200S: 8.6/12.5 kW, 1790 rpm. asynchr., 60 Hz.
MR-300: 25 kW, 1765 rpm. asynchr., 60 Hz.
H (m) H (m)
60 70
3100-0003
3100-0004
50 60
50
40
40
30
30
20
20
10 MR-185S MR-300
MR-185S 10
MR-200S
MR-166S MR-300 MR-166S MR-200S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
20 30
18
16 25
14
20
12
10 MR-300
15
8
MR-300
6 10
MR-200S
4
MR-200S 5
2 MR-185S MR-185S
MR-166S MR-166S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.839
LKH Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN, LKH-85
Product code: 5377, 5342, 5348, 5398 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85
1.1/1.1 kW 80 5073
1.5/1.2 kW 90 5546 6547 7836 8600 9231 9793
2.2/2.5 kW 90 5616 6616 8792 7906 8669 9300 9863
3.0/2.9 kW 100 6908 9084 8198 8962 9593 10156 10122 10717
4.0/4.5 kW 112 7429 9604 8720 9482 10113 10676 10643 11237 12509
5.5/6.3 kW 132 7661 9835 8950 9714 10344 10908 10874 11469 12742 16391
7.5/8.6 kW 132 8067 10242 9356 10120 10750 11313 11280 11875 13148 16796
11/13 kW 160 9464 11640 10754 11518 12148 12711 12677 13272 14545 18195
15/16.5 kW 160 11534 12421 13051 13614 13580 14175 15448 19098
18.5/21 kW 160 12238 13123 13753 14317 14283 14878 16152 19801
22/26 kW 180 14106 14736 15299 15265 15861 17134 20783
30/34 kW 200 19375 20648 24296 33122
37/42 kW 200 22923 26573 33893
45/45 Kw 200 26071 29721 34921
55/61 kW 250 34442 40061
75/80 kW 250 40167 45588
90/90 kW 280 51103
110/110 kW 280 52957
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-90
1.6/1.6 kW 90 5546 6547 8723 7836 8600 9231 9793
2.2/2.2 kW 100 6616 8792 7906 8669 9300 9863
4.0/4.0 kW 112 7429 9604 8720 9482 10113 10676 10643 11237 12509
5.5/4.5 kW 132 7661 9835 8950 9714 10344 10908 10874 11469 12742 16391
7.5/7.5 kW 132 8067 10242 9356 10120 10750 11313 11280 11875 13148 16796
11/11 kW 160 9464 11640 10754 11518 12148 12711 12677 13272 14545 18195 22795
15/15 kW 160 11656 12421 13051 13614 13580 14175 15448 19098 23697
18.5/16.5 kW 180 12359 13124 13753 14317 14283 14878 16152 19801 24400
22/22 kW 180 14106 14736 15299 15265 15861 17134 20783 25382
30/30 kW 200 18230 19375 20648 23713 28314
37/37 kW 200 22923 26573 31173
55/49 kW 250 34442 39041
75/75 kW 250 40167 44767
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
4.1.840
Centrifugal Pumps LKH Centrifugal Pump
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF)
Product code: 5377, 5342, 5348, 5398 - DIN, LKH-85 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH-5 - 70 1535 0.8 my product contact finish
325 Surface finish certificate
Casing
LKH-5 - 70 1047 Industrial flange connection
LKH-5 - 70 304 Hygienic flange connection
LKH-5 - 70 453 Aseptic flange connection
LKH-5 - 70 303 Aseptic union
LKH-5 - 70 652 1/2" drain connection
LKH-10 - 60 711 Heating jacket
LKH-5 - 90 750 Hydrostatic testing with certificate
Impeller
LKH-5 - 90 121 Reduced impeller
LKH-5 - 60 -86 Without impeller screw
LKH-10 - 50 1262 Inducer (not available with LKH-15)
Seals
LKH-5 - 90 610 Flushed shaft seal (FSS)
LKH-5 - 60 495 Double mechnical seal (DMS)
LKH-70 - 90 2032 Double mechnical seal (DMS)
LKH-5 - 60 258 SiC/SiC shaft seal
LKH-70 - 90 611 SiC/SiC shaft seal
LKH-5 - 90 0 NBR elastomers
LKH-5 - 90 121 FPM elastomers
LKH-5 - 90 164 FEP elastomers
Shroud and legs
LKH-5 - 90 -324 No shroud, frame size 80 - 100
-426 No shroud, frame size 112 - 132
-609 No shroud, frame size 160 - 180
-690 No shroud, frame size 200 - 250
-2056 No shroud, frame size 280
-284 No legs, frame size 80 - 132
-304 No legs, frame size 160 - 180
-690 No legs, frame size 200
-894 No legs, frame size 250-280
833 Pads, frame size 80 - 132
853 Pads, frame size 160 - 180
1238 Pads, frame size 200 - 250
Motor
LKH-5 - 90 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.841
LKHex Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5377 Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor according to IEC, shrouded
Complete pumps
Exe II T3 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.85/1.85 kW 90 9077 10368 11131 11763 12326
2.5/2.5 kW 100 9147 11323 10438 11201 11832 12394
3.3/3.3 kW 112 9439 11615 10730 11494 12126 12687 12654 13247
4.6/4.6 kW 132 9961 12136 11250 12014 12644 13207 13173 13769 15042
5.5/5.5 kW 132 10699 12875 11989 12753 13383 13946 13912 14507 15780 19430
7.5/7.5 kW 160 11328 13504 12618 13381 14013 14574 14541 611 16409 20058
12.5/12.5 kW 160 12501 14677 13790 14556 15186 15747 15715 16309 17583 21232
15/15 kW 180 16214 16978 17610 18171 18137 18733 20007 23656
20/20 kW 200 18123 18753 19316 19282 19878 21151 24800
24/24 kW 200 19050 19680 20242 20209 20803 22076 25726
36/36 kW 250 29358
47/47 kW 280 32014
58/58 kW 280 43346
Voltage:
≤ 4.6kW, 50 Hz 218-242D/380-420Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-420D/660-690Y, 60 Hz 460D
Complete pumps
Exd IIB T4 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.5/1.2 kW 90 9940 11231 11995 12625 13189
2.2/2.5 kW 90 10009 12185 11300 12064 12695 13257
3.0/2.9 kW 100 10302 12478 11592 12356 12987 13549 13516 14110
4.0/4.5 kW 112 10824 12999 12112 12877 13507 14070 14036 14632 15905
5.5/5.5 kW 132 11562 13737 12851 13616 14246 14809 14775 15370 16643 20293
7.5/7.5 kW 132 11967 14143 13257 14021 14651 15214 15180 15775 17048 20698
11/11 kW 160 13364 15540 14652 15417 16048 16610 16576 17172 18445 22095
15/15 kW 160 17077 17841 19175 19034 19000 19596 20869 24518
18.5/18.5 kW 160 17781 18545 19175 19738 19705 20299 21572 25222
22/22 kW 180 19527 20157 20720 20687 21281 22554 26204
30/30 kW 200 23339 24532 25094 26366 30016
37/37 kW 200 29226 32876
55/55 kW 250 44208
75/75 kW 250 64702
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
4.1.842
Centrifugal Pumps LKHex Centrifugal Pump
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5377 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor
according to IEC, shrouded
Complete pumps
Exd IIB T4 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.5/1.2 kW 90 10279 11569 12332 12963 13526
2.2/2.5 kW 90 10424 12600 11714 12478 13110 13670
3.0/2.9 kW 100 10641 12817 11930 12695 13326 13888 13854 14449
4.0/4.5 kW 112 11161 13336 12452 13216 13845 14408 14375 14969 16243
5.5/5.5 kW 132 11899 14075 13190 13954 14584 15146 15113 15707 16981 20630
7.5/7.5 kW 132 12305 14482 13595 14359 14991 15552 15518 16114 17387 21036
11/11 kW 160 13701 15877 14992 15756 16387 16949 16916 17510 18783 22432
15/15 kW 160 17415 18180 18811 19371 19340 19933 21207 24856
18.5/18.5 kW 160 18119 18884 19512 20076 20043 20636 21910 25559
22/22 kW 180 23677 20494 21058 21024 21618 22893 26541
30/30 kW 200 23677 24871 25433 26705 30354
37/37 kW 200 29565 33214
55/55 kW 250 44546
75/75 kW 250 65039
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHex-10 - 70 1535 0.8 my product contact finish
325 Surface finish certificate
Casing
LKHex-10 - 70 1047 Industrial flange connection
LKHex-10 - 70 304 Hygienic flange connection
LKHex-10 - 70 453 Aseptic flange connection
LKHex-10 - 70 303 Aseptic union
LKHex-10 - 70 652 1/2" drain connection
Impeller
LKHex-10 - 70 121 Reduced impeller
LKHex-10 - 70 -86 Without impeller screw
Seals
LKHex-10 - 60 495 Double mechnical seal (DMS)
LKHex-70 2032 Double mechnical seal (DMS)
LKHex-10 - 60 258 SiC/SiC shaft seal
LKHex-70 611 SiC/SiC shaft seal
LKHex-10 - 70 0 NBR elastomers
LKHex-10 - 70 121 FPM elastomers
LKHex-10 - 70 164 FEP elastomers
Shroud and legs
LKHex-10 - 70 -1016 No shroud, frame size 90 - 132
-1219 No shroud, frame size 160 - 280
-284 No legs, frame size 80 - 132
-304 No legs, frame size 160 - 180
-690 No legs, frame size 200
-894 No legs, frame size 250-280
833 Pads, frame size 80 - 132
853 Pads, frame size 160 - 180
1238 Pads, frame size 200 - 250
Note: Never use single shaft seal when pumping flammable products or other products where leakage can lead to dangerous situations.
4.1.843
LKH-110 and LKH-120 Multistage Pumps Centrifugal Pumps
4.1
Options and PPL configurator Connections: LKH-110 Union SMS, LKH-110/P and
Product code: 5378 LKH-120/P heavy duty clamp
Seals: Single shaft seal (SSS), LKH-110 C/SiC, LKH-110/P
and LKH-120/P SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
50/60 Hz Frame size LKH-112 LKH-113 LKH-114 LKH-112/P LKH-113/P LKH-114/P LKH-122/P LKH-123/P LKH-124/P
2.2/2.5 kW 90 9129 16161
3.0/2.9 kW 100 9422
4.0/4.5 kW 112 9943 11759 17504 19321
5.5/6.3 kW 132 10174 11991 14595 17865 19682 22285
7.5/8.6 kW 132 10580 12396 15000 18495 20311 22915
11/13 kW 160 11977 13795 16397 20676 22494 25095
15/16.5 kW 160 12880 14697 17301 22078 23866 26498
18.5/21 kW 160 13583 15401 18004 22739 24556 27159
22/26 kW 180 18985 28686 26510 28818
30/34 kW 200 34309 36615 39015
37/42 kW 200 35865 38172 40571
45/45 Kw 200 39906 42215 44613
55/61 kW 250 47218 49616
75/80 kW 250 54232 56630
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Casing
4.1.844
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5389 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
2.2/2.5 kW 90 11524 13525
4.0/4.5 kW 112 12869 14870 17031
5.5/6.3 kW 132 13229 15229 16417 17391 18213
7.5/8.6 kW 132 15861 17046 18022 18891 18844 19759
11/13 kW 160 19227 20202 21071 21024 21939
15/16.5 kW 160 20630 21606 22475 22427 23343 24895
18.5/21 kW 160 23134 23088 24003 25555
22/26 kW 180 24661 24613 25530 27083 38405
30/34 kW 200 32460 34880 46202
37/42 kW 200 47760
45/45 Kw 200 51800
55/61 kW 250 56803
75/80 kW 250 63819
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHPF-10 - 70 1535 0.8 my product contact finish
325 Surface finish certificate
Impeller
LKHPF-10 - 70 121 Reduced impeller
LKHPF-10 - 60 -86 Without impeller screw
Seals
LKHPF-10 - 70 853 Flushed shaft seal (FSS)
0 NBR elastomers
121 FPM elastomers
Shroud and legs
LKHPF-5 - 70 -324 No shroud, frame size 80 - 100
-426 No shroud, frame size 112 - 132
-609 No shroud, frame size 160 - 180
-690 No shroud, frame size 200 - 250
-284 No legs, frame size 80 - 132
-304 No legs, frame size 160 - 180
-690 No legs, frame size 200
-894 No legs, frame size 250
833 Pads, frame size 80 - 132
853 Pads, frame size 160 - 180
1238 Pads, frame size 200 - 250
Motor
See Anytime Config. Special MEPS compliance
LKHPF-5 - 70
See Anytime Config. Other voltages
4.1.845
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5379 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
Frame
50/60 Hz size LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
2.2/2.5 kW 90 11080 13376 12492
4.0/4.5 kW 112 12423 14720 13834 15615 16243 17180
5.5/6.3 kW 132 12784 14194 15975 16604 17540 18133 19285
7.5/8.6 kW 132 13413 14825 16605 17233 18202 18169 18764 19916
11/13 kW 160 17006 18786 19416 20382 20350 20945 22096
15/16.5 kW 160 20188 21785 21754 22347 23499
18.5/21 kW 160 22446 23008 24160
22/26 kW 180 23973 24534 25686
30/34 kW 200 33484
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHI-10 - 60 1535 0.8 my product contact finish
325 Surface finish certificate
Impeller
LKHI-10 - 60 121 Reduced impeller
-86 Without impeller screw
Seals
LKHI-10 - 60 610 Flushed shaft seal (FSS)
0 NBR elastomers
121 FPM elastomers
Shroud and legs
LKHI-10 - 60 -324 No shroud, frame size 80 - 100
-426 No shroud, frame size 112 - 132
-609 No shroud, frame size 160 - 180
-690 No shroud, frame size 200 - 250
-284 No legs, frame size 80 - 132
-304 No legs, frame size 160 - 180
-690 No legs, frame size 200
833 Pads, frame size 80 - 132
853 Pads, frame size 160 - 180
1238 Pads, frame size 200 - 250
Motor
LKHI-10 - 60 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.846
Centrifugal Pumps LKH UltraPure Centrifugal Pump
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.5/1.2 kW 90 9661 10948
2.2/2.5 kW 90 9728 11118
3.0/2.9 kW 100 10021 11309
4.0/4.5 kW 112 10441 11728 12496 13124
5.5/6.3 kW 132 10672 11961 12727 13356 13914
7.5/8.6 kW 132 11078 12365 13132 13762 14321
11/13 kW 160 13581 14348 14977 15536
15/16.5 kW 160 15250 15879 16439
18.5/21 kW 160 15953 16581 17142
22/26 kW 180 18124
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.6/1.6 kW 90 9661 11973
2.2/2.2 kW 100 9728 11017
4.0/4.0 kW 112 10441 11728 12496 13124 13685
5.5/4.5 kW 132 11960 12727 13356 13914
7.5/7.5 kW 132 12365 13132 13762 14321
11/11 kW 160 13581 14348 14977 15536
15/15 kW 160 15250 15879 16439
18.5/16.5 kW 180 15953 16581 17142
22/22 kW 180 18124
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
4.1.847
LKH UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact
finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH UltraPure-10 - 40 -851 0.8 µm product contact finish
807 0.4 µm electro polished and passivated contact finish
325 Surface finish certificate
Casing
LKH UltraPure-10 - 40 0 Outlet position 90°
0 Outlet position 0°
-652 No drain connection
1537 Manual valve mounted directly on pump casing
1876 Pneumatic valve mounted directly on pump casing
750 Hydrostatic testing with certificate
Impeller
LKH UltraPure-10 - 40 121 Reduced impeller
Seals
LKH UltraPure-10 - 40 495 Double mechnical seal (DMS)
2031 Flushing kit
121 FPM elastomers (not USP Class VI)
164 FEP elastomers (not USP Class VI)
Shroud and legs
LKH UltraPure-10 - 40 324 Shroud, frame size 90 - 100
426 Shroud, frame size 112 - 132
609 Shroud, frame size 160 - 180
-284 No legs, frame size 80 - 132
-304 No legs, frame size 160 - 180
833 Pads, frame size 80 - 132
853 Pads, frame size 160 - 180
Motor
LKH UltraPure-10 - 40 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.848
Centrifugal Pumps LKH Prime Centrifugal Pump
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF)
Product code: 5376 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH Prime 20
1.5/1.2 kW 90 12031
2.2/2.5 kW 90 12100
3.0/2.9 kW 100 12392
4.0/4.5 kW 112 12913
5.5/6.3 kW 132 13146
7.5/8.6 kW 132 13550
11/13 kW 160 14949
15/16.5 kW 160 15851
18.5/21 kW 160 16554
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH Prime 20 3070 0.8 my product contact finish
Casing
1048 Industrial flange connection
304 Hygienic flange connection
LKH Prime 20 454 Aseptic flange connection
304 Aseptic union
1301 1/2" drain connections (two)
Impeller
LKH Prime 20 121 Reduced impeller
Seals
495 Double mechnical seal (DMS)
572 SiC/SiC shaft seal
LKH Prime 20
119 NBR elastomers
247 FPM elastomers
Shroud and legs
-324 No shroud, frame size 90 - 100
-426 No shroud, frame size 112 - 132
LKH Prime 20 -609 No shroud, frame size 160
833 Pads, frame size 90 - 132
853 Pads, frame size 160
Motor
See Anytime Config. Special MEPS compliance
LKH Prime 20
See Anytime Config. Other voltages
4.1.849
LKH Prime UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5390 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connections, Ra 0.8 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH Prime UltraPure 20
1.5/1.2 kW 90 17949
2.2/2.5 kW 90 18017
3.0/2.9 kW 100 18310
4.0/4.5 kW 112 18830
5.5/6.3 kW 132 19063
7.5/8.6 kW 132 19468
11/13 kW 160 20866
15/16.5 kW 160 21769
18.5/21 kW 160 22472
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH Prime UltraPure 20 1879 0.5 my product contact finish
3261 0.4 µm electro polished and passivated contact finish
378 Surface finish certificate
Casing
-1301 No drain connections
LKH Prime UltraPure 20
729 Hydrostatic testing with certificate
Impeller
LKH Prime UltraPure 20 121 Reduced impeller
Seals
495 Double mechnical seal (DMS)
LKH Prime UltraPure 20
247 FPM elastomers (not USP Class VI)
Shroud and legs
-324 No shroud, frame size 90 - 100
-426 No shroud, frame size 112 - 132
LKH Prime UltraPure 20 -609 No shroud, frame size 160
833 Pads, frame size 90 - 132
853 Pads, frame size 160
Motor
See Anytime Config. Special MEPS compliance
LKH Prime UltraPure 20
See Anytime Config. Other voltages
4.1.850
Centrifugal Pumps SolidC Centrifugal Pump
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5384 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.5/1.5 kW 90 4472 5342 5883 7016
2.2/2.2 kW 90 4537 5406 5948 7080
3.0/3.0 kW 100 4697 5566 6107 7241
4.0/4.0 kW 112 4864 5733 6274 7407
5.5/5.5 kW 132 5118 5987 6530 7662
7.5/7.5 kW 132 5239 6107 6649 7781
11/11 kW 160 6210 7080 7623 8756
15/15 kW 160 6482 7351 7894 9025
18.5/18.5 kW 160 6864 7734 8276 9408
22/22 kW 160 8292 8834 9966
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.1/1.1 kW 90 4472 5342
1.5/1.5 kW 90 4472 5342 5883 7016
2.2/2.2 kW 100 4537 5406 5948 7080
3.0/3.0 kW 100 4697 5566 6107 7241
4.0/4.0 kW 112 4864 5733 6274 7407
5.5/5.5 kW 132 5118 5987 6530 7659
7.5/7.5 kW 132 5239 6107 6649 7782
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
4.1.851
SolidC Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5384 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC-1 - 4 1156 0.8 my product contact finish
4.1.852
Centrifugal Pumps SolidC UltraPure Centrifugal Pump
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5385 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.5/1.5 kW 90 6635 7179 7917 9515
2.2/2.2 kW 90 6697 7243 7982 9578
3.0/3.0 kW 100 6857 7402 8141 9739
4.0/4.0 kW 112 6961 7505 8244 9842
5.5/5.5 kW 132 7216 7761 8499 10097
7.5/7.5 kW 132 7335 7880 8619 10216
11/11 kW 160 8204 8749 9489 11085
15/15 kW 160 8476 9021 9759 11357
18.5/18.5 kW 160 8858 9402 10142 11739
22/22 kW 160 9962 10700 12297
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.1/1.1 kW 90 6635 7179
1.5/1.5 kW 90 6635 7179 7917 9515
2.2/2.2 kW 100 6697 7243 7982 9578
3.0/3.0 kW 100 6857 7402 8141 9739
4.0/4.0 kW 112 6961 7505 8244 9842
5.5/5.5 kW 132 7216 7761 8499 10097
7.5/7.5 kW 132 7335 7880 8619 10216
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC UltraPure-1 - 4 -851 0.8 my product contact finish
325 Surface finish certificate
Casing
SolidC UltraPure-1 - 4 -395 No drain
750 Hydrostatic testing with certificate
Impeller
SolidC UltraPure-1 - 4 111 Reduced impeller
Seals
SolidC UltraPure-1 - 4 414 Flushed shaft seal (FSS)
110 FPM elastomers (not USP Class VI)
Shroud and legs
SolidC UltraPure-1 - 4 215 Shroud, frame size 90 - 100
279 Shroud, frame size 112 - 132
-383 No shroud, frame size 160
-176 No legs, frame size 90 - 132
-199 No legs, frame size 160
Motor
SolidC UltraPure-1 - 4 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.853
GM, FM-OS Centrifugal Pump Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5383, 5313 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A FM-OS
0.4/0.4 kW 71 2115 2384 2115 2384
0.45/0.45 kW 71 2115 2384 2115 2384
0.55/0.65 kW 71 2115 2384 2115 2384
1.1/1.1 kW 80 3513
Voltage:
0.4 kW, 50 Hz 1~110V, 60 Hz 1~110V - 0.45 kW, 50 Hz 1~220V, 60 Hz 1~220V
0.55 kW, 50 Hz 220-240D/380-420Y, 60 Hz 250-280D/440-480Y - 1.1 kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A
0.37/0.45 kW 71 2115 2384 2115 2384
Voltage:
50 Hz 220-240D/380-420Y, 60 Hz 440-480Y
Optional features
Pump size PPL EUR Option
Casing
GM, FM-OS 1047 Industrial flange connection
304 Hygienic flange connection
303 Aseptic union
Impeller
GM, FM-OS 114 Reduced impeller
Seals
FM-OS 565 Flushed shaft seal (FSS)
GM, FM-OS 240 SiC/SiC shaft seal
GM, FM-OS 0 NBR elastomers
GM, FM-OS 113 FPM elastomers
GM, FM-OS 150 FEP elastomers
Shroud and legs
GM, FM-OS -301 No shroud, frame size 71 - 80
-262 No legs, frame size 71 - 80
4.1.854
Centrifugal Pumps MR-166S, -185S, -200S, -300S Liquid-Ring Pump
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5382 Seals: Single shaft seal (SSS) C/SS, EPDM
Motors according to IEC, shrouded
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size MR-166S MR-185S MR-200S MR-300
2.2/2.2 kW 100 9644
5.5/4.5 kW 132 11030 12374
7.5/7.5 kW 132 11417 12760
11/11 kW 160 14099
15/15 kW 160 15844
18.5/16.5 kW 180 16514
22/22 kW 180 17451
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Casing
MR-166 - 300 6043 Aseptic flange connection
6578 Aseptic union
Seals
MR-185 - 200 9173 SiC/SiC shaft seal
MR-166 - 300 13041 NBR elastomers
MR-166 - 300 169 FPM elastomers
Shroud and legs
-324 No shroud, frame size 100
80 No shroud, frame size 132
-609 No shroud, frame size 160 - 180
-284 No legs, frame size 100 - 132
-304 No legs, frame size 160 - 180
Motor
MR-166 - 300 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.855
This page is intentionally left blank
4.2 Circumferential Piston Pumps
Product leaflets
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.858
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.862
Performance curves
SCPP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.866
SCPP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.875
Price lists
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.886
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.887
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. One-piece 316L stainless
steel shafts are standard on models 006, 015 & 018. High-strength
17-4 PH one-piece shafts are standard on models 030, 045, 060, 130,
220 & 320. Four-way mounting allows horizontal or vertical porting
and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available as twin-wing form. Seal options
include single O-ring seal, single mechanical seal, double O-ring seal
with flush, or double mechanical seal with flush.
Pump
. Performance
SCPP 1 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US US
M 3/hr GPM Litre Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.3 6.0 0.030 0.008 14 200 -40° to 150° -40° to 300° 25 1.0 38.0 1.5 800
015 2.0 9.0 0.052 0.014 14 200 -40° to 150° -40° to 300° 38 1.5 - - 700
018 3.8 17.0 0.110 0.030 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
030 8.2 36.0 0.230 0.060 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
045 13.3 59.0 0.380 0.100 27 400 -40° to 150° -40° to 300° 51 2.0 - - 600
060 20.4 90.0 0.580 0.150 14 200 -40° to 150° -40° to 300° 64 2.5 76.0 3.0 600
130 34.1 150.0 0.960 0.250 14 200 -40° to 150° -40° to 300° 76 3.0 - - 600
220 70.4 310.0 1.980 0.520 14 200 -40° to 150° -40° to 300° 102 4.0 - - 600
320 102.0 450.0 2.850 0.750 14 200 -40° to 150° -40° to 300° 152 6.0 - - 600
Hot clearances required for high temperature operation.
4.2.858
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
TD 249-003
TD 249-002
TD249001.eps
TD 249-004
4.2.859
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor wings,
and is displaced as the rotor wings re-mesh, generating pressure at the discharge port. Direction
of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.860
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
Dimensions 4.2
TD 249-011
(mm)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
015 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
018 121 59 81 316 140 49 59 9.5 x 8 (slot) 173 74 250 46 51 107 38 77 22.23 90 180 24 kg
030 159 71 108 369 174 61 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 392 89 55 186 51 134 41.28 136 273 132 kg
060 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 385 89 55 186 63 127 41.28 136 273 132 kg
130 210 122 149 499 243 89 105 14 x 13 (slot) 257 129 401 89 55 186 76 144 41.28 136 273 142 kg
220 216 129 229 592 314 95 184 14 x 5 (slot) 324 162 470 114 67 238 102 146 50.80 168 337 252 kg
320 305 105 295 766 353 133 203 16 ø 420 175 557 129 103 264 152 136 60.45 203 406 477 kg
(in)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
015 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
018 4.75 2.34 3.20 12.46 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 1.81 2.00 4.21 1.50 3.02 0.875 3.55 7.09 53 lb
030 6.25 2.78 4.25 14.52 6.86 2.42 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb
045 8.25 4.14 5.87 18.91 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.42 3.50 2.15 7.31 2.00 5.28 1.625 5.38 10.75 290 lb
060 8.25 4.14 5.87 18.73 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.14 3.50 2.15 7.31 2.50 5.00 1.625 5.37 10.75 290 lb
130 8.25 4.79 5.87 19.66 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.15 7.31 3.00 5.65 1.625 5.37 10.75 312 lb
220 8.50 5.07 9.00 23.29 12.38 3.75 7.25 0.56 x 0.19 (slot) 12.74 6.38 18.49 4.50 2.63 9.38 4.00 5.75 2.000 6.63 13.25 555 lb
320 12.0 4.12 11.6330.17 13.88 5.25 8.00 0.66 ø 16.55 6.88 21.92 5.06 4.06 10.38 6.00 5.37 2.375 8.00 16.00 1050 lb
4.2.861
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Clean-In-Place
Optional internal flush ports for increased exposure of O-rings and
rotor hubs to the flushing liquid. A flat body profile is also available
which allows drainability when pump ports are in the vertical position
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. 17-4 PH High-Strength steel
shafts on all sizes. Four-way mounting allows horizontal or vertical
porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available with twin-wing form. Seal options
include single mechanical seal or double mechanical seal with flush.
.Pump Performance
.
SCPP 2 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US
M³/hr GPM Litre US Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.8 8 0.030 0.008 21 300 -40° to 150° -40° to 300° 25.4 1.0 38.0 1.5 1000
015 2.5 11 0.052 0.014 17 250 -40° to 150° -40° to 300° 38.0 1.5 - - 800
018 4.5 20 0.108 0.029 14 200 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 700
030 8.2 36 0.227 0.060 17 250 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 600
045 13.2 58 0.366 0.096 31 450 -40° to 150° -40° to 300° 51.0 2.0 - - 600
060 20.4 90 0.568 0.150 21 300 -40° to 150° -40° to 300° 64.0 2.5 76.0 3.0 600
130 34.1 150 0.946 0.250 14 200 -40° to 150° -40° to 300° 76.0 3.0 - - 600
180 52.2 230 1.450 0.383 31 450 -40° to 150° -40° to 300° 76.0 3.0 - - 600
210 68.1 300 1.890 0.500 34 500 -40° to 150° -40° to 300° 102.0 4.0 - - 600
220 70.4 310 1.950 0.516 21 300 -40° to 150° -40° to 300° 102.0 4.0 - - 600
4.2.862
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
TD 249-019
TD 249-017
TD 249-018
4.2.863
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor
wings, and is displaced as the rotor wings converge, generating pressure at the discharge
port. Direction of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.864
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Dimensions 4.2
S D
R J K
M
O Q
E
N L
J
P G
F F H I
A B C TD249022.eps
(mm)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
015 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
018 121 55 95 314 140 49 59 9.5 x 8 (slot) 173 74 250 54 51 107 38 77 22.23 89 177 24 kg
030 159 71 108 368 174 59 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 98 149 472 243 89 105 14 x 13 (slot) 257 129 377 89 57 186 51 120 41.28 136 273 132 kg
060 210 105 149 486 243 89 105 14 x 13 (slot) 257 129 385 89 57 186 63 127 41.28 136 273 132 kg
130 210 121 149 512 243 89 105 14 x 13 (slot) 257 129 401 89 57 186 76 144 41.28 136 273 142 kg
180 216 88 229 591 314 95 184 14 x 13 (slot) 357 162 450 114 70 238 76 107 50.8 166 332 238 kg
210 305 88 295 688 353 133 203 16 ø 420 175 539 129 103 264 102 119 60.33 187 374 395 kg.
220 216 94 229 610 314 95 184 14 x 5 (slot) 357 162 470 114 70 238 102 113 50.80 168 337 252 kg
(in)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
015 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
018 4.75 2.18 3.75 12.37 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 2.12 2.00 4.21 1.50 3.02 0.875 3.49 6.97 53 lb.
030 6.25 2.78 4.25 14.49 6.86 2.31 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb.
045 8.25 3.86 5.87 18.59 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 14.86 3.50 2.25 7.31 2.00 4.73 1.625 5.37 10.75 290 lb.
060 8.25 4.14 5.87 19.14 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 15.14 3.50 2.25 7.31 2.50 5.01 1.625 5.37 10.75 290 lb.
130 8.25 4.78 5.87 20.15 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.25 7.31 3.00 5.65 1.625 5.37 10.75 312 lb.
180 8.50 3.45 9.00 23.26 12.38 3.75 7.25 0.56 x 0.50 (slot) 14.05 6.38 17.75 4.50 2.75 9.38 3.00 4.20 2.000 6.53 13.06 528 lb.
210 12.00 3.45 11.63 27.08 13.88 5.25 8.00 0.66 ø 16.54 6.88 21.24 5.06 4.06 10.38 4.00 4.70 2.375 7.37 14.73 870 lb.
220 8.50 3.69 9.00 24.00 12.38 3.75 7.25 0.56 x 0.19 (slot) 14.05 6.38 18.49 4.50 2.75 9.38 4.00 4.44 2.000 6.63 13.25 555 lb.
4.2.865
SCPP 1 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/006
Slip correction viscosity (CPS)
1
3
US GPM
10
L/MIN
30
0 100 200 300 400 500 600 700 100 10 P
SI
7
25 25 P
SI
r)
6 0 Ba
SI (
20 0P 50 P
SI
5 r)
Ba
CAP.
0.69
15 4 P SI (
10 ar) 100
2B PSI
3 I( 1.7
PS
10 25
2 ar)
5B
I( 3.4
5 PS Ba
r)
1 50
6.90
SI (
10 0P
0 0
L/Rev,)
WHP
150
0.4 PSI .30
(1 0.35
Bar)
0.5 200 CAP = Capacity
PSI .40
(1 3.7
0.6 9B BHP = Brake Horsepower
ar)
.50
BHP = WHP + VHP
100 CPS
0.5 Net Inlet Pressure Required
0,0
NIPR =
00
500 C
WHP
CP
30 PS
,0
,0
00
1.0 00 .75
1,00
VHP
CP
CP 0 CP
S
S
S
1.00
1.5 10 5,0 2,0
,00 00 00
0C CP CP 1.25
PS S
S
2.0 1.50
25 18
CPS
PS
0 CP S
PS
0C 16
PS
0
PS 7,0
100,000 C
000
0C
20 C 14
50,00
00
30,
,00
,0
10
NIPR / NPSHr
20
12
15
MWC
PSIa
S
ATM. 0 CP 10
5,00
8
10
CPS 6
2,000
5 4
S
1,000 CP 500 CPS
Water 2
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.866
Circumferential Piston Pumps SCPP 1/015
. 4.2
ky Performance Curves
SCPP 1/015
Slip correction viscosity (CPS)
1
3
5
10
US GPM
30
50
L/MIN
25
100 PS
I
0 100 200 300 400 500 600 50
35 PS
9
I
8 r) 10
30 Ba 0P
S I (0 SI
7 0P r)
25 Ba 15
72 0
6 (1. PS
P SI I
r)
CAP.
20 25 Ba
20
5 45
(3.
0
I
PS
PS
4 50
I
15
r)
Ba
3 90
10 (6.
SI
2 0P r) ar)
10 Ba 9B
5 0 .35 .7
1 I (1 (13
PS SI
15
0 0P
0 0 20
VKW
0.7 r) Bar
) VHP = Viscosity Horsepower
0.8 .60
0.0 .00
WHP = Water Horsepower
WKW = Water Kilowatts
0.2 Water
100 CPS .20 MWC = Meters Water Column
0.4 500 CP ATM = Atmospheric Pressure
S
1,000 .40 NIPR = Net Inlet Pressure Required
10
0.6 CPS
VHP
50
0,0
00 10
0.8
VHP
,00 .60
CP
CP 0C
S 30 PS
S
,0 5,0
1.0 00 00
20 CP .80
CP ,00 S
1.2 S 0C
PS
1.00
1.4
18
25
S
16
00 CP
CPS
PS
20 14
PS
0C
000
C
100,0
0 PS
,00
C
00 000 12
50,
,
10,
30
NIPR / NPSHr
15 20
MWC
10
PSIa
ATM.
0C PS 8
10 5,00
1,0 00 CPS 6
5 100 CPS 4
Water 2
0 0
0 100 200 300 400 500 600 700
RPM
4.2.867
SCPP 1/018 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/018
Slip correction viscosity (CPS)
1
US GPM
3
5
L/MIN
10
0 25 P
5 03 SI
70 0 100 200 300 400 500 100 50 P
SI
18
100
r) PSI
60 16 0 Ba 150
SI ( PSI
0P
14 ar) 200
50 9B PSI
I (0.6 r)
12 PS Ba
25 .45
CAP.
40 I ( 3
10 PS r)
50 Ba
( 6 .90
30 8 SI r)
0P Ba
10 .72
6 I ( 1 r)
20 PS Ba
150 I (1.72
4 P S
10 200
2
0 0
0.0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.4 Standard Clearance
5 Bar)
0.5
1.5” Standard Ports
100 P 0.50 Displacement = 0.029 Gal/rev. (.110
SI (6.9
0 Bar)
L/Rev,)
WKW
WHP
1.0 150
PSI
(1 0.35
Bar) CAP = Capacity
200 1.00
1.5 PS BHP = Brake Horsepower
I(
BHP = WHP + VHP
13.
79
Bar
VHP = Viscosity Horsepower
) WHP = Water Horsepower
2.0 1.50
WKW = Water Kilowatts
0.0 0
MWC = Meters Water Column
Water ATM = Atmospheric Pressure
0.5 200 CPS
0.50 NIPR = Net Inlet Pressure Required
500 CP NPSHr = Net Positive Suction Head
WHP
S
1.0
20
1,000
0,
VHP
CPS 1.00
00
0
1.5 2,00
CP
0 CP
10
S
S
50 20
0,
,0 ,0 5,0
00
00 00 10 00
2.0 ,00 CP 1.50
0
CP 0C S
CP
CP
S S PS
S
2.5
18
25
S
PS
CP
S
16
CP
0
S
,00
00 C
S
CP
CP 20
00
0
00
20 ,00 14
200,0
0,0
,0
30
NIPR / NPSHr
50
10
12
MWC
PSIa
15
PS 10
ATM. 00 C
10,0
8
10
PS 6
5,000 C
4
5
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.868
Circumferential Piston Pumps SCPP 1/030
. 4.2
ky Performance Curves
SCPP 1/030
Slip correction viscosity (CPS)
1
3
5 25 P
US GPM
10 50 PSI
30 100SI
L/MIN
0
05 PSI
0 100 200 300 400 500 10 200
35 PSI
125
r) r)
Ba Ba
30 S I (0 1.72 ar)
0 P PSI ( .45 B ar)
100 25 SI (3 .90 B
25 P (6 r)
50 PSI 0 Ba
CAP.
0 9 )
10 SI (6. 9 Bar
75 20 5 0 P (13.7
1 SI
0P
15 20
50
10
25
5
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Ba Standard Clearance
r)
0.5
50 PSI (3 0.50 1.5” Standard Ports
.45 Bar)
1.0 Displacement = 0.060 Gal/rev. (.227 L/Rev,)
100 1.00
WKW
(6 .90 B
ar) BHP = Brake Horsepower
20
2.0 0P 1.50
SI
(13
150 VHP = Viscosity Horsepower
.79 PS
I(10. WHP = Water Horsepower
Ba
BHP = WHP + VHP
2.5 r) 35
Bar 2.00 WKW = Water Kilowatts
)
3.0 MWC = Meters Water Column
0 0 ATM = Atmospheric Pressure
Water
100 CPS 0.50 NIPR = Net Inlet Pressure Required
0.1 NPSHr = Net Positive Suction Head
500 CP 1.00
S
20
WHP
10
0,0
2 0, 50 1,00 1.50
00 ,00 0 CP
00
VHP
0 0C 10, S
CP 000
CP
PS 20 5,0 2,00
S ,00 CP 00 0C 2.00
S
50 0C S CP PS
3 ,0 PS S
00
CP 2.50
S
4 3.00
18
25
S
00 CP
16
PS
PS
S
CP
0C
0C
20 PS 14
00
200,0
0C S
,00
,0 CP
,00
30 ,00 00
20
NIPR / NPSHr
0
50
10, 12
100
15
MWC
PSIa
ATM. 10
8
10
5,00 0 CPS 6
4
5
2,000 CPS
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.869
SCPP 1/045 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/045
Slip correction viscosity (CPS)
1
3
US GPM
10 25 P
L/MIN
S
30 50 PI
00 SI
0 100 200 300 400 500 1 100
70 PSI
250 ar) 200
(0 B PSI
60 SI r)
0P Ba 300
.72 PSI
200 S I (1 Bar)
P
50 25 (3.45 400
I PSI
0 PS Ba
r)
5
.90
CAP.
40 ( 6
150 SI
0P Ba
r)
10
.79
30 I (13
S
100 0P ar)
20 9B
20 ( 2 0.6
SI r)
0P Ba
30
50 .59
10 I (27
S
0P
40
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.45 Bar) Standard Clearance
2
100 PS 2 2.0” Standard Ports
I (6 .90 Bar)
Displacement = .115 Gal/rev. (.435
4
L/Rev,)
4
WHP
200
WKW
6 PSI
(1 3.79
Bar) CAP = Capacity
8 40 6 BHP = Brake Horsepower
0P
SI 300
(27 PS VHP = Viscosity Horsepower
BHP = WHP + VHP
10 .59 I(
Ba 20.
r) 69
Bar 8 WHP = Water Horsepower
)
12 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
1 ATM = Atmospheric Pressure
Water 1 NIPR = Net Inlet Pressure Required
2
NPSHr = Net Positive Suction Head
200
100 C 2
P S
,00
WHP
10
3
0,
0C
500
VHP
00
CPS
0
PS
4 3
CP
1,00
0C
S
PS
5 30 10 5,0
,0 ,00 00 4
00 0C CP
CP S
6 PS
S
7 5
18
25
PS 16
S 0C
CP
CPS
,00
S
00 20
CP
20 PS 14
CP
,0 00 C
30
000
10,0
00
00
NIPR / NPSHr
12
0,0
,0
200,
MWC
50
15
10
PSIa
ATM. 10
CPS
5,000 8
10
6
1,0 00 CPS
5 4
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.870
Circumferential Piston Pumps SCPP 1/060
. 4.2
ky Performance Curves
SCPP 1/060
Slip correction viscosity (CPS)
1
3 50 P
5
10 S
US GPM
100 I
30 P
150 SI
L/MIN
0
05 P
0 100 200 300 400 500 10 200 SI
PSI
350 90
r)
300 80 Ba
I (0 r)
0P
S Ba
70 3 . 45 Bar)
I( 0 )
250 PS (6.9 ar )
60 50 PSI .72 B Bar
0 1 9
10 PSI ((13.7
CAP.
200 0 I
50 15 0 PS
20
150 40
30
100
20
50
10
0 0
4
WHP
PS
I( 10.
5 35 CAP = Capacity
20 Bar
0P ) BHP = Brake Horsepower
6 SI
(13 6
.79 VHP = Viscosity Horsepower
BHP = WHP + VHP
7 Ba
r) WHP = Water Horsepower
8 8 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
1 Water 1 ATM = Atmospheric Pressure
10 CPS NIPR = Net Inlet Pressure Required
2
50 NPSHr = Net Positive Suction Head
,0 100 C 2
10
00 PS
WHP
3
0,
CP 30
00
S ,00
0
0C 500 3
CPS
CP
4
VHP
PS 1,00
S
0C
5 PS 4
10 5,0 3,0
,00 00 00
CP CP
6 0C S S
PS 5
7
25 18
16
PS
PS
S
CP
00 C
0C
20 S 14
00
CP
,00
,0
200,0
0
50
00
NIPR / NPSHr
100
, 12
30 C PS
15
00
MWC
PSIa
ATM. ,0 10
20
C PS
000 8
10 10,
CPS
5,000 6
4
5
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.871
SCPP 1/130 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/130
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
US GPM
150 PIS
30 I
L/MIN
0 200 PS
05
I
10
0 100 200 300 400 500
140
500
120 r)
Ba )
400 ( 1 .72 Bar
I 0 ar)
100 PS 6.9
25 PSI ( .79 B
r) 0 I (13
Ba 0
CAP.
(0 1 PS
300 80
PSI B ar) 20
0
0 45
I (3. Bar)
60 PS 35
200 50 I (10.
PS
40 150
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
2 50 PSI (3 Standard Clearance
.45 Bar) 2
3.0” Standard Ports
4 100 P
SI (6.9 4 Displacement = .254 Gal/rev. (.961
0 Bar)
WKW
6
WHP
150
PSI
L/Rev,)
8 (1 0.35 6
200 Bar
) CAP = Capacity
10 PS
I(13. 8
BHP = WHP + VHP
100 C
PS 4 NPSHr = Net Positive Suction Head
0,
00
6 500
VHP
CPS
0
10 10, 1,00
CP
0, 000 0 CP
8 00 S 6
S
CP 5,00
0 50 S 0C
CP ,00 PS
10 S 0C
PS 8
12
14 10
18
25
CPS
16
PS
S
0C
CP
S
0
20 14
NIPR / NPSHr
CP
200,00
S
00 CP
,00
,0 0
00
30 ,00
MWC
PSIa
12
,0
20
0
10
50
15
ATM. 10
00 CPS
10,0 8
10
S
5,0 00 CP 6
4
5
1,000 CPS Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.872
Circumferential Piston Pumps SCPP 1/220
. 4.2
ky Performance Curves
SCPP 1/220
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
150 PIS
US GPM
I
30 200 PS
L/MIN
50 I
0
10
0 100 200 300 400 500
300
1000
250 r)
Ba
72 r)
800 I (1. 0 Ba
PS .9 ar)
200
r) 25 SI (6 79 B
Ba 0 P I (13.
CAP.
(0 0
1 PS
600 P SI a r) 0
150 0 B 20
45 r)
I (3. 5 Ba
PS .3
400 50 SI (10
100 P
0
15
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
5 50 PSI (3
.45 Bar) 5 4.0” Standard Ports
10 Displacement = .522 Gal/rev. (1.976
100 L/Rev,)
PSI (6 10
.90 B
WKW
15
WHP
ar)
150 CAP = Capacity
20 20 PSI 15
0P (10.3 BHP = Brake Horsepower
SI 5B
(1 3.7 ar) VHP = Viscosity Horsepower
BHP = WHP + VHP
25 9B
ar) 20 WHP = Water Horsepower
30
WKW = Water Kilowatts
0 0
Water MWC = Meters Water Column
ATM = Atmospheric Pressure
20
5 0, NIPR = Net Inlet Pressure Required
00 100 CP
0 S 5
CP 100 NPSHr = Net Positive Suction Head
S ,00
WHP
0C 50 1,000
10 PS ,00 CPS
0C
VHP
PS 20,
000
CP 5,00 10
S 0C
15 10, PS
000
CP
S
20 15
18
25
0 CPS
S
S
PS
S
S
CP
CP
16
00 CP
CP
0C
00
00
0
0,
000
200,00
,0
0
20 1 14
50,0
20
100,0
30,
NIPR / NPSHr
12
PS
15 0C
MWC
PSIa
0
ATM. 5,0 10
8
10
S
1,0 00 CP 6
Water 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.873
SCPP 1/320 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/320
Slip correction viscosity (CPS)
1
3
US GPM
25 PSI
50 PSI
L/MIN
10 100 PS
150 PSI
30 200 PSI
I
0 100 200 300 400 500 0
450 10
r)
1500 400 Ba r)
(0 a
PSI 72 B Bar)
0 (1. 45 r)
350 S I ( 3 . Ba
P I
1250 25 0 PS 10.35
5 I(
300 P S
0
15
CAP.
r)
1000
250 Ba )
( 6 .90 Bar
SI .79
0 P (13
750 200 10 PSI
0
20
150
500
100
250
50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
50 PSI (3.4 5
10 5 Bar) 6.0” Standard Ports
10 Displacement = .754 Gal/rev. (2.854
100 P
SI (6.9 L/Rev,)
20 0 Bar) 15
WKW
150
PSI 20 Capacity
WHP
(10. CAP =
30 35 B
ar) 25 BHP = Brake Horsepower
200 VHP = Viscosity Horsepower
40 PS 30
I (1 WHP = Water Horsepower
BHP = WHP + VHP
3.7
9B
ar) 35 WKW = Water Kilowatts
50
MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
Water
5 NIPR = Net Inlet Pressure Required
10 NPSHr = Net Positive Suction Head
500 C
PS 10
20
1,00
0,0
0 CP
WHP
S
VHP
00
20 2,0 15
50 00
10
CPS
CP
,0
0,
00
S
00
CP 25
0
20
CP
S ,0 5,0
00
30
30
S
00
CP
,0
10 CP
00
S ,00 S 10
0C
CP
PS
S
40 30
18
25
S
S
CP 16
CP
CPS
0 S
,00 CP
00
0
50
00
0
20 30, 14
NIPR / NPSHr
000
PS
0,
0C
10
0
20,0
,
12
200
PSIa
15
ATM. 10
MWC
S
0 CP
10,00 8
10
PS
5,000 C 6
PS
5 1,000 C 4
Water 2
0 0
0 100 200 300 400 500 600
4.2.874
Circumferential Piston Pumps SCPP 2
. 4.2
ky Performance Curves
SCPP 2/006
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10
30
100 10 P
0 100 200 300 400 500 600 700 800 900 SI
30 8 25 P
SI
7 R)
25 BA 50 P
S I (0 SI
6 0P A R)
.6 9B
20 I (0 R)
CAP.
5 PS BA 10
10 .72 0P
(1 SI
SI
15 4 25P R)
BA 15
.45 0P
I (3 SI
3 PS
10 50
)
2 AR
0B R)
5 I( 6.9 BA
1 PS 0.35
100 I (1
PS
0 0 150
)
WHP
200 P 0.50
SI (13
.79 B
250 AR) CAP = Capacity
PSI
1.0 (17.2 0.75 BHP = Brake Horsepower
300 4 BA
PSI R)
(20. VHP = Viscosity Horsepower
BHP = WHP + VHP
69 B
AR) 1.00 WHP = Water Horsepower
1.5 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
0.25 ATM = Atmospheric Pressure
0.5 WATER
NIPR = Net Inlet Pressure Required
100
0.50
50
,0
WHP
30 CPS
0C
00
1.0
,0
0.75
00
PS
VHP
500
CPS
C
PS
1.00
1.5 10 5,0
,0 00 2,0 1,00
00 00 0C 1.25
CP CP CP PS
S S S
2.0 1.50
18
25
S
S
CPS
CP
S
PS
100,000 CP
16
CP
00
CP
00 C
7,0
0
50,000
0
000
,0
20 S 14
CP
10
30,0
00
20,
5,0 12
NIPR / NPSHr
15
MWC
PSIa
ATM 10
S 8
2,000 CP
10
6
S
1,000 CP 4
5 500 CPS
WATER 2
0 0
0 100 200 300 400 500 600 700 800 900 1000
RPM
4.2.875
SCPP 2/015 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/015
Slip correction viscosity (CPS)
US GPM
1
L / MIN
3
10
0 100 200 300 400 500 600 30
700 0 25 P
11 10 SI
40 )
R
10 BA 50 P
SI (0 SI
35 9 0P
R) 10
8 BA 0P
30 SI
72
I (1. 15
7 PS R)
CAP.
BA 0P
25 25 SI
45
6 (3. 20
P SI 0
20 50 ) PS
5 AR I
.9 0B
15 4
S I (6
0P
10 )
3 AR
10 5B )
.3 AR
2 I (10 9B
S .7
5 0P (13
1 15 SI
0P
20
0 0
AR)
WHP
4B WKW =
AR 1.0
) MWC = Meters Water Column
1.5
0 0 ATM = Atmospheric Pressure
WATER NIPR = Net Inlet Pressure Required
20
10 0.50
00
0, 200 CPS
0
00
CP
1.0 0
CP 50
WHP
S
S
1,00
0 CP
S
2.0 1.50
20
,00 3,0
0C 10 5,0 00
,00 CP
PS 0C 00 S
PS CP 2.00
S
3.0
25 18
PS
CPS
PS
16
CP
00 C
PS
0C
000
C
200,000
20 14
,00
0
NIPR / NPSHr
100,0
00
50,
,
30
20 12
MWC
PSIa
S
15 CP
ATM 000 10
10, S
0 CP
5,00 8
10 PS
3,000 C 6
2, 00 0 C PS
4
5 1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.876
Circumferential Piston Pumps SCPP 2/018
. 4.2
ky Performance Curves
SCPP 2/018
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10
25 P
30 SI
0 100 200 300 400 500 600 0 50 P
20 10 SI
10
70 R) 0P
BA
I (0 15 SI
PS R) 0P
60
0 BA 20 SI
15 1 .72 ) 0
I ( AR PS
PS .45 B I
50 25 I (3
PS R)
CAP.
50 BA
90
I (6. R)
40
10 0P
S BA
10 0 .35 )
( 1 AR
SI 9B
30 0P 3.7
15 ( 1
SI
0P
20 5 20
10
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
0.25
Standard Clearance
50 PSI (3.4
0.5 5 BAR) 1.5” Standard Ports
0.50 Displacement = .029 Gal/rev. (.108 L/Rev,)
100 P
SI (6.9
WKW
WHP
(13 ) WHP =
.79 1.25
BA
R)
WKW = Water Kilowatts
2.0 1.50 MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
WATER
0.5 NIPR = Net Inlet Pressure Required
200 CPS 0.50
20
1.0
00
500 C
WHP
0
10 PS
CP
0, 1.00
1.5 00 1,00
S
0 CP
VHP
0 S
CP 2,00
2.0 S 0C 1.50
50 PS
,0
2.5 00 5,0
CP 30 20 00
,0 ,0 10 CP 2.00
S 00 00 ,00 S
0C
3.0 CP CPS PS
S
2.50
3.5
25 18
CPS
S 16
CP
CP
00
PS
,0
NIPR / NPSHr
000
200,000
20 14
PS 20 CPS
0C
C 00
10,0
,
0
100
MWC
PSIa
00
,00
, 12
30
50
15
ATM 10
8
10 PS
5,000 C 6
4
5
1,000 CPS 2
WATER
0 0
0 100 200 300 400 500 600 700
RPM
4.2.877
SCPP 2/030 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/030
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
30 S
50 P I
0 100 200 300 400 500 0 S
140
36 10 100 I
P
R) 150SI
BA P
200SI
120 I (0
30 PS ) 250 PSI
0 AR
. 7 2 B R) PS
I
A
100 I (1 45 B
PS . R)
25 SI (3 BA )
P 90 BAR
50 (6.
CAP.
I 5 )
80 P S 0 .3 BAR
20 0 (1 79 )
10 PSI 3 . B AR
0 (1 4
15 PSI (17.2
0
60 20 PSI
0
25
40 10
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.4 0.50
Standard Clearance
5 BAR)
1.0 1.5” Standard Ports
100 P 1.00 Displacement = .060 Gal/rev. (.227 L/Rev,)
SI (6.9
0 BAR
)
WKW
2.0 150
PSI
(10. BHP = Brake Horsepower
35 B
25 200 AR) 2.00
0P
PS VHP = Viscosity Horsepower
3.0 SI I (1
(17 3.7 WHP = Water Horsepower
.24 9B
BHP = WHP + VHP
BA AR 2.50
R) ) WKW = Water Kilowatts
4.0 3.00 MWC = Meters Water Column
0 WATER 0 ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
200 CPS
1 NPSHr = Net Positive Suction Head
1.00
500 C
WHP
20
PS
2
0,
1,00
00
0 CP
10
VHP
2,0 S
0,
CP
00 00 2.00
CP
S
3 0 50 30 S
CP ,0 , 5,0
S 00 000 20,0 10
00
CP CP 00 ,00 CP
S C S
S PS 0C
4 PS 3.00
5
18
25
S
PS
S
CP
PS CP C PS 16
0C
C 0
,00 000
0
0
20,
0
0 30
,0
,0
14
,00
20
NIPR / NPSHr
50
0
10
200
PS 12
MWC
PSIa
00 C
15 10,0
ATM 10
CPS
5,000 8
10
6
2,000 CPS 4
5
1,000 CPS 2
0 WATER 0
0 100 200 300 400 500 600
RPM
4.2.878
Circumferential Piston Pumps SCPP 2/045
. 4.2
ky Performance Curves
SCPP 2/045
Slip correction viscosity (CPS)
1
3
US GPM
L / MIN
10
25 P
30 SI
0 50 P
10 SI
0 100 200 300 400 500 100
225 60 P
R) SI
BA
(0 200
200 SI PS
50 0P AR
)
300 I
175 . 7 2B ) P SI
I (1 A R
PS .45 B ) 450
40 25 I (3 AR
PS
I
150 P S B
50 .90
CAP.
( 6
SI
125 0P R)
30 10 BA
3 .79
( 1
100 SI R)
0P BA
20 0 .69
75 20 ( 2
SI R)
0P BA
30
50 1 .03
( 3
10 SI
0P
25 45
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BAR)
Standard ClearanceStandard Ports
2 100 PSI (6
.90 BAR) 2 2.0” Standard Port
4
Displacement = .096 Gal/rev. (.366
200 P L/Rev,)
SI (1 4
3.79
6 BAR
WKW
)
WHP
2
10
,00
100 C
WHP
2
0,
PS
0C
3
00
0
PS
VHP
CP
4 500
S
CPS 3
1,00
5 30 0C
,0 PS
00 10 4
,00 5,0
CP 0C 00
6 S PS CP
S
7 5
25 18
PS 16
S
S
S
CPS
CP
CP
0C
CP
0 0
20 ,00 0,0 14
00
00
2
000
30
NIPR / NPSHr
,0
0,0
PS
50
00 C 12
10,0
200,
10
MWC
PSIa
15
ATM 10
0 CPS 8
10 5,00
6
S
1,000 CP
4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.879
SCPP 2/060 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/060
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
S
50 P I
30 100SI
0 P
350 0 100 200 300 400 500 10 150 SI
90 P
200 SI
R) 300 PSI
300 80 BA PSI
I (0 R)
0 PS BA )
72 R
70 I (1. 5 BA R)
250 PS .4 BA )
25 SI (36.90 BARR)
60 P ( 5 A
50 PSI (10.379 B R)
CAP.
0 I . A
200 10 PS I (13 69 B
0 .
50 15 0 PS I (20
20 PS
0
150 40 30
30
100
20
50
10
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
2 R)
2 2.5” Standard Ports
4 100 PS
I (6.90 Displacement = .150 Gal/rev. (.568
BAR)
150 P 4
6 SI (10 L/Rev,)
.35 B
WKW
AR)
WHP
200
PSI
8 (13. 6 CAP = Capacity
79 B
AR)
30
0P
BHP = Brake Horsepower
10
SI 8 VHP = Viscosity Horsepower
(20
BHP = WHP + VHP
.69
12 BA
R)
WHP = Water Horsepower
14 10 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
2 20 250 CPS NIPR = Net Inlet Pressure Required
0, 2
00 500 C NPSHr = Net Positive Suction Head
0 PS
4 C
WHP
PS 1,000
CPS
4
VHP
6 10 3,00
0, 0C
00 PS
0
CP
8 S 5,0 6
50 00
,0 CP
00 30 20 10 S
CP ,00 ,00 ,00
10 S 0C 0C 0C
PS PS PS 8
12
18
25
PS
S 16
CP
CP
S
00 C
CP 0
,00
00
20
00
0 30 14
NIPR / NPSHr
0,0
, PS
200,0
50 00 C
20,0
10
12
MWC
PSIa
15
ATM 10
0 CPS
10,00 8
10
P S
5,000 C 6
S
5 1,000 CP 4
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.880
Circumferential Piston Pumps SCPP 2/130
. 4.2
ky Performance Curves
SCPP 2/130
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
140 A R)
B
(0 AR)
500 SI B
0 P .72
I( 1
120
PS R)
5 BA )
2 90 AR
400 R ) I (6. B
100 5 BA 0 PS 13.79
. 4 1 0 I (
I (3 PS
CAP.
PS ) 00
300 80 50 B AR 2
.35
(10
SI
60 0P
15
200
40
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
2
2
Standard Clearance
50 PSI (3.4
5 BAR) 3.0” Standard Ports
4
4 Displacement = .250 Gal/rev. (.946
6 100 P
SI (6.9 L/Rev,)
0 BA
R)
WKW
8 6
WHP
150
10 PSI CAP = Capacity
(10. 8
35 B
200 AR) BHP = Brake Horsepower
12 PS
I (1 VHP = Viscosity Horsepower
BHP = WHP + VHP
3.7 10
14 9B
AR WHP = Water Horsepower
)
16 12 WKW= Water Kilowatts
0 0
WATER MWC= Meters Water Column
2 ATM = Atmospheric Pressure
2
4 500 C NIPR = Net Inlet Pressure Required
PS
1,000 4 = Net Positive Suction Head
NPSHr
20
WHP
6 CPS
0,
00
2,00
VHP
0C
0
8 PS 6
CP
10
0,
S
00
10
0
50 5,0 8
CP
00
12 ,0 30 CP
S
00 ,0 20 10 S
CP 00 ,00 ,00
S CP 0C 0C 10
14 S PS PS
16 12
18
25
PS
PS 16
CP
0C
00 C
,00
0
20 PS
00
50 0C 14
NIPR / NPSHr
0,00
200,0
0,
3
10
12
MWC
PSIa
PS
15 00 C
ATM 20,0 10
8
10 CPS
10,000
6
5,000 CPS 4
5
1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600
RPM
4.2.881
SCPP 2/180 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/180
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10 25 PSI
50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
0
230 30 300 PSI
800 R)
BA
200 I (0 R)
PS BA )
0
( 1 .72 BARR)
I 5 A
PS (3.4 0 B AR)
600 25 PSI I (6.9 B )
150 500 PS 13.79 BAR
10 PSI ( 0.69
CAP.
0 (2
20 PSI
0
30
400 100
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
5 50 PSI (3.45 BA Standard Clearance
R)
5 3.0” Standard Ports
100 PS
10 I (6.90 B Displacement = .383 Gal/rev. (1.450
AR)
10 L/Rev,)
15
WKW
200
WHP
R)
25 WKW = Water Kilowatts
35
0 0
MWC = Meters Water Column
ATM = Atmospheric Pressure
WATER 2
NIPR = Net Inlet Pressure Required
NPSHr = Net Positive Suction Head
20
5 4
0,
100
WHP
00
CPS
10
0
0,
CP
00
VHP
0 500 6
S
CP CPS
S 1,0
10 00
CP 8
S
30
,00 10
0C ,00 5,0
PS 0C 00 10
PS CP
S
15
25 18
16
S
0 CP
S
CP
CP
20 14
PS PS
00
00
C 0C
NIPR / NPSHr
00
00 ,00 PS
,0
12
200,
00 C
0,0
,0 20
50
30 10,0
MWC
PSIa
15
10
ATM S 10
0 CP
5,00
CPS
1,000 8
10
6
4
5 WATER
2
0 0
0 100 200 300 400 500 600
RPM
4.2.882
Circumferential Piston Pumps SCPP 2/210
. 4.2
ky Performance Curves
SCPP 2/210
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
30 50 PSI
0 100 200 300 400 500 1 00 100 PSI
300
R ) 200 PSI
BA 300 PSI
1000 (0
SI 500 PSI
250 0P R)
BA
( 1 .72 BAR)
I )
800 PS .45 AR
25 SI (3 90 B
200 P ( 6 . A R)
50 SI 9 B AR)
CAP.
0 P . 7
10 SI (13 .69 B
600
150 0P (20 R)
20 PSI BA
3 0 0
4 .48
( 3
SI
400 100 0P
50
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
R)
10 4.0” Standard Ports
100 PS
I (6.90 B 10
AR) Displacement = .500 Gal/rev. (1.890
20 L/Rev,)
WKW
200
WHP
PSI 20
(13.7
30 50 9 BA CAP = Capacity
0 R)
PS 40 BHP = Brake Horsepower
I (3 0P 300
SI PS
4.
48 (27 I (2 VHP = Viscosity Horsepower
BHP = WHP + VHP
40 .59 0.6 30
BA BA 9B WHP = Water Horsepower
R) R) AR
)
50
WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
20
10
0,
1,00
0 CP
0
10
WHP
S
CP
S
VHP
20 10
0, 5,0
00 00
CP
0 S
CP 20
S 50 30 10
30 ,0 ,00 20,0 ,00
00 0 C 00 0C
CP PS CPS PS
S
40 30
25 18
PS
PS 16
0C
0C
S
0
0,0
CP
20
0
NIPR / NPSHr
5 14
0,0
PS
000
10
00 C
MWC
PSIa
12
30,0
200,
15
ATM 00 CPS 10
20,0
S 8
0 CP
10 10,00
CPS
5,000 6
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.883
SCPP 2/220 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/220
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
100 PSI
30 150 PSI
0 200 PSI
0 100 200 300 400 500 10 300 PSI
300
R)
BA )
1000 S I (0 BAR )
250 0 P 1.72 AR
S I( . 9 0 B R)
P (6 A
25 SI 9B
800 0P 3.7
200 R ) 10 SI (1
BA 0P
.45 AR) 20
CAP.
S I (3 B
600
50
P .35 R)
150 (10 9 BA
P SI . 6
0 (2 0
15 SI
400 0P
100 30
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.45 Standard Clearance
BAR) 5
4.0” Standard Ports
10
100 PS Displacement = .516 Gal/rev. (1.950
I (6.90 10
BAR)
L/Rev,)
WKW
WHP
20 150 15
PSI
(10.3 CAP = Capacity
5 BA
R)
30
200 20 BHP = Brake Horsepower
0P PSI
30 SI (13 VHP = Viscosity Horsepower
.79
(20 BA
BHP = WHP + VHP
PS
WHP
0,0
10
00
VHP
2,000
CP
CPS
10
S
15
10
0,
50 30 20
00
,0 ,0 ,0 10 5,0
0
20 00 00 00 ,00 00 15
CP
CP CP CP 0C CP
S
S S S PS S
25
18
25
CPS
S
CP
S
S 16
CP
CP
000
00 30,
0
,000
20 0 14
00
0,
NIPR / NPSHr
0,
5
PS
200
10
MWC
PSIa
00 C 12
15 20,0
ATM. 10
CPS 8
10 10,000
PS 6
5,000 C
1,000 CPS 4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.884
Circumferential Piston Pumps SCPP 2/320
. 4.2
ky Performance Curves
SCPP 2/320
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
50 PSI
30 100 PSI
0 100 200 300 400 500 0 200 PSI
450 10 300 PSI
1600
R)
400 BA )
1400 S I (0 BAR
350 0 P 1.72 R)
I( BA
1200 5 PS ( 6 . 90
2
300 R) SI
BA 0 P
3 . 45 10
1000 I(
CAP.
250 PS R)
50 9 BA R)
800 1 3 . 7 BA
200 S I (
0 .69
0P (2
20 SI
600 0P
150 30
400 100
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
Standard Clearance
50 PSI (3.4
10 5 BAR) 6.0” Standard Ports
10 Displacement = .752 Gal/rev. (2.846
100 P
20 SI (6.9 L/Rev,)
0 BAR
)
WKW
WHP
150 20
PSI CAP = Capacity
30 30 (10.
0P 35 B
SI 200 AR) BHP = Brake Horsepower
(20 PS
I (1
.69 3.7
9B
VHP = Viscosity Horsepower
40 BA 30
AR
BHP = WHP + VHP
1,00 10
0,
0 CP
00
WHP
S
0
10
CP
0,
00
VHP
20
S
0
CP
S 5,0
00 20
CP
50 S
30 ,0 30 20 10
,0
00 00 ,000 ,00
0C
CP CP CP PS
S S S
40 30
25 18
S
PS
CP 16
S
00
C
CP
,0
50
,000
20 14
00
NIPR / NPSHr
0
0,
200
S 12
10
0 CP
MWC
PSIa
0
15 30,0
ATM. 10
0 CPS
20,00 8
CPS
10 10,000
00 0 C PS 6
5,
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.885
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Hygienic AISI 316L Stainless Steel
4.2 Twin Wing non-galling alloy rotors
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
Item No. Model Maximum Pressure Standard Ports Optional Ports PPL
Bar PSI mm in. mm in. EUR
Standard Specification SCPP 1
* 006 14 200 25.4 1.0 38.0 1.5 5256
* 015 14 200 38 1.5 - - 5888
* 018 14 200 38 1.5 51.0 2.0 6567
* 030 14 200 38 1.5 51.0 2.0 7245
* 045 27 400 51 2.0 - - 10964
* 060 14 200 64 2.5 76.0 3.0 11612
* 130 14 200 76 3.0 - - 13280
* 220 14 200 102 4.0 - - 23487
* 320 14 200 152 6.0 - - 37079
* Contact Alfa Laval
Options PPL
Item No. Model
EUR
Seals
006-220 Single O-Ring Seal (Rotorcase Pre-Drilled for Flush) 439
006, 015, 030 Double O- Ring Seal 907
320 Double O- Ring Seal N/A
018, 045, 060, 130 Double O- Ring Seal 907
220 Double O- Ring Seal 981
006-018 Single Mechanical Seal 1311
030 Single Mechanical Seal 1013
045-060 Single Mechanical Seal 1040
130 Single Mechanical Seal 1040
220 Single Mechanical Seal 1069
006-018 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1751
030 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1451
045-060 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1479
130 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 457
220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1069
006, 018 Double Mechanical Seal 1733
015 Double Mechanical Seal 1733
030 Double Mechanical Seal 2126
045 Double Mechanical Seal 2628
130 Double Mechanical Seal 2628
060 Double Mechanical Seal 2628
220 Double Mechanical Seal 2700
Heating / Cooling
006-220 Front Cover Jackets RFQ
Connections
006, 018, 030, 060, 130, Optional Port Size 557
015, 045,220 Optional Port Size N/A
4.2.886
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Hygienic AISI 316L Stainless Steel
Twin Wing non-galling alloy rotors 4.2
Single mechanical seal
NBR elastomers
Tri-Clamp Connections
PPL
Item No. Model Options
EUR
Seals
006-220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 439
006, 018 Double Mechanical Seal 456
015 Double Mechanical Seal 457
030 Double Mechanical Seal 1231
045 Double Mechanical Seal 1760
060 Double Mechanical Seal 1757
130 Double Mechanical Seal 1759
210 Double Mechanical Seal 1522
180, 220 Double Mechanical Seal 1797
Cleaning / CIP
006-018 Flat Profile and CIP Drilled Rotors 593
Heating / Cooling
006-018 Front Cover Jackets 592
Connections
006, 018, 030, 060 Optional Port Size 557
015, 045, 130, 210, 220 Optional Port Size N/A
4.2.887
This page is intentionally left blank
4.3 Rotary Lobe Pumps
The Rotary Lobe Pumps from Alfa Laval are able to handle low, medium and high viscosity
media. These pumps are used where gentle, Hygienic processing is a requirement.
Product leaflet
OptiLobe Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.890
SRU Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.893
SX Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.897
Performance curves
Price lists
OptiLobe Rotary Lobe Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.901
SRU Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.904
SRU Rotary Lobe Pump - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.909
SX Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.911
SX Rotary Lobe Pump - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.914
OptiLobe Rotary Lobe Pump Rotary Lobe Pumps
.
4.3
Application
The OptiLobe range of rotary lobe pumps combines cost-effective
simplicity with Alfa Laval quality and reliability. The OptiLobe range has
been developed for general applications within the Dairy, Beverage
and Food Industries.
The ’OptiLobe’ pump range has been certified by EHEDG (European
Hygienic Equipment Design Group) as fully CIP cleanable to their
protocol, and therefore is ideally suited for applications where
cleanability is paramount.
Also the OptiLobe pump range conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The pump features the "EasyFit" front loading seal which allows quick
and easy inspection or replacement without the need for pipework
disassembly.
The ’OptiLobe’ pump range is compact, efficient and capable of flow
rates up to 48 m³/h and pressures up to 8 bar.
4.3.890
Rotary Lobe Pumps OptiLobe Rotary Lobe Pump
Standard Design
Pump Gearbox 4.3
The OptiLobe pump range has a universal gearbox design with the flexibility of mounting inlet and outlet ports in either a vertical or horizontal plane
by simply changing the foot position. A stainless steel gear canister and electro-less nickel plated bearing housing provides a clean, paint free
corrosion resistant external finish.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.891
OptiLobe Rotary Lobe Pump Rotary Lobe Pumps
Dimensions (mm)
4.3 Horizontally ported Vertically ported
1)
A
A
3200-0000
3200-0001
B C
B C
4.3.892
Rotary Lobe Pumps SRU Rotary Lobe Pump
.
4.3
Application
The SRU range of rotary lobe pumps has been designed for use
on wide ranging applications within the Brewing, Dairy, Food,
Pharmaceutical and Chemical industries. The SRU pump can handle
from low to high viscosity media with its characteristic smooth, low
shear pumping action being ideal for products such as creams, gels,
emulsions, aerated mixtures, and delicate cells and organic solids
in suspension.
The SRU range is suitable for CIP (Cleaning In Place) and conforms
to USA 3-A Hygienic Standard. In addition the SRU pump range is
certified by EHEDG (European Hygienic Equipment Design Group)
as fully CIP cleanable to their protocol. The SRU pump range is
also classified for use in potentially explosive atmospheres under the
ATEX Directive 94/9/EC Group II, Categories 2 & 3, with temperature
classification T1 to T4. The SRU range is compact in size and highly
efficient, capable of flow rates up to 106 m³/h and pressures up to
20 bar. The modular design provides for greater application flexibility
and cost effective maintenance.
The SRU range is compact in size and highly efficient, capable of flow
rates up to 106 m³/h and pressures up to 20 bar. The new improved
modular design provides for greater application flexibility and cost
effective easy maintenance.
Standard
. Design Maximum Solid Size Capability
Pump Gearbox
The SRU pump with its conventional lobe pump design concept has a Max. size of spherical solids (in.)
robust cast iron gearbox, which provides maximum shaft rigidity and Bi-lobe rotors Tri-lobe rotors
easy oil seal replacement. The SRU range in series 1-4 has a universal SRU1N .31 .24
gearbox design. This gives the flexibility of mounting pumps with the SRU1W .31 .24
inlet and outlet ports in either a vertical or horizontal plane by changing SRU2N .31 .24
the foot and its position. The SRU range in series 5 & 6 has dedicated SRU2W .51 .35
gearbox castings, which also allows the inlet and outlet ports to be in SRU3N .51 .35
either the vertical or horizontal plane. SRU3W .63 .43
SRU4N .63 .43
Pump head Construction SRU4W .87 .59
The SRU in standard specification has hygienic design full bore inlet SRU5N .87 .59
and outlet ports to International Standards, maximising inlet and SRU5W 1.06 .71
outlet port efficiency and NPSH characteristics. Enlarged diameter SRU6N 1.06 .71
and rectangular ports are also available to handle very high viscosity SRU6W 1.46 .94
products.
The SRU in standard specification has tri-lobe rotors with the option
of bi-lobe rotors for handling fluids containing large delicate solids. All
rotors are available in three temperature ratings allowing the pump to
be operated at maximum process temperatures of 70°C, 130°C and
200°C for both fluid pumped and CIP.
4.3.893
SRU Rotary Lobe Pump Rotary Lobe Pumps
4.3.894
Rotary Lobe Pumps SRU Rotary Lobe Pump
Working Principle
The positive displacement of the SRU pump is provided by non-contacting, contra rotating tri-lobe or bi-lobe rotors within a fully swept pump chamber. 4.3
All SRU pumps are capable of bi-rotational flow without modification.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.895
SRU Rotary Lobe Pump Rotary Lobe Pumps
Dimensions
4.3 Horizontally ported
PUMP A1 A2 B C D E F G HB HT J K L M N P Q R S T U
SRU1/005/L 25 - 95 90.5 189 10 16 40 68 113 30 5 285 42 124 80 10 100 100 80 10
SRU1/008/L 25 40 95 90.5 189 10 16 40 68 113 30 5 295 48 124 80 10 100 100 80 10
SRU2/013/L 25 40 105 115 233 15 22 50 85 145 32 6 339 60 131 100 19 132 124 100 12
SRU2/018/L 40 50 105 115 233 15 22 50 85 145 32 6 348 63 131 100 19 132 124 100 12
SRU3/027/L 40 50 125 137.5 273 18 28 61 100 175 40 8 437 82.5 176 125 30 181 154 125 14
SRU3/038/L 50 65 125 137.5 273 18 28 61 100 175 40 8 450 87 176 125 30 181 154 125 14
SRU4/055/L 50 65 150 163 325 20 38 80 115 211 63 10 541 101 224 150 35 202 184 150 14
SRU4/079/L 65 80 150 163 325 20 38 80 115 211 63 10 558 110 224 150 35 202 184 150 14
SRU5/116/L 65 80 175 195 376 20 45 110 135 255 70 14 627 97 279 180 35 275 210 180 14
SRU5/168/L 80 100 175 195 376 20 45 110 135 255 70 14 650 108 279 180 35 275 210 180 14
SRU6/260/L 100 100 190 225 429 20 48 110 155 295 70 14 748 124.5 266 260 40 370 220 190 14
SRU6/353/L 100 150 190 225 429 20 48 110 155 295 70 14 777 140 266 260 40 370 220 190 14
Vertically ported
PUMP A1 A2 B C D E F G J K L M N P Q R S T U V X
SRU1/005/H 25 - 95 113 208 15 16 40 30 5 285 49 117 80 22 114 104 80 10 179 22.5
SRU1/008/H 25 40 95 113 208 15 16 40 30 5 295 55 117 80 22 114 104 80 10 179 22.5
SRU2/013/H 25 40 105 147 252 15 22 50 32 6 339 67 124 100 12 124 124 100 12 219 30
SRU2/018/H 40 50 105 147 252 15 22 50 32 6 348 70 124 100 12 124 124 100 12 219 30
SRU3/027/H 40 50 125 175 300 22 28 61 40 8 437 67.5 161 155 15 185 155 125 14 253 37.5
SRU3/038/H 50 65 125 175 300 22 28 61 40 8 450 72 161 155 15 185 155 125 14 253 37.5
SRU4/055/H 50 65 150 213 363 25 38 80 63 10 541 78 197 200 17 234 184 150 14 307 48
SRU4/079/H 65 80 150 213 363 25 38 80 63 10 558 87 197 200 17 234 184 150 14 307 48
SRU5/116/H 65 80 175 256.5 431.5 30 45 110 70 14 627 91.5 264 200 20 240 220 180 14 345 60
SRU5/168/H 80 100 175 256.5 431.5 30 45 110 70 14 650 103 264 200 20 240 220 180 14 345 60
SRU6/260/H 100 100 190 295 485 30 48 110 70 14 748 124 267 260 20 300 250 210 14 400 70
SRU6/353/H 100 150 190 295 485 30 48 110 70 14 777 139 267 260 20 300 250 210 14 400 70
4.3.896
Rotary Lobe Pumps SX Rotary Lobe Pump
.
4.3
Application
The SX range of rotary lobe pumps has been designed for use on wide
ranging applications within the Pharmaceutical, Biotechnology, Fine
Chemical and Speciality Food industries. Being certified by EHEDG
(European Hygienic Equipment Design Group) as fully CIP cleanable
to their protocol, the SX range is ideally suited to applications where
cleanability and corrosion resistance is paramount.
In addition the SX pump range also conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The SX pump operates with a high efficiency, low shear pumping
action for assured gentle handling of delicate and sensitive media.
The SX pump range is also classified for use in potentially explosive
atmospheres under the ATEX Directive 94/9/EC Group II, Categories 2
& 3, with temperature classification T1 to T4.
The SX range is compact in size, capable of flow rates up to 115 m³/h
and pressures up to 15 bar.
Standard Design
Pump Gearbox
The SX pump with its conventional lobe pump design concept has
a robust cast iron gearbox, which provides maximum shaft rigidity
and easy oil seal replacement. The SX range in series 1 - 4 has a
universal gearbox design. This gives the flexibility of mounting pumps
with
. the inlet and outlet ports in either a vertical or horizontal plane, by Maximum Solid Size Capability
changing the foot and its position.
Pump sizes Max. size of spherical solids (in.)
The SX range in series 5 & 6 has dedicated gearbox castings, which
SX1 0.28
also allows the inlet and outlet ports to be in either the vertical or
SX2 0.39
horizontal plane. The SX series 7 has a dedicated gearbox casting
SX3 0.51
allowing inlet and outlet ports in a vertical plane only.
SX4 0.63
Pump head Construction SX5 0.75
The SX pump has hygienic design full bore inlet and outlet ports to SX6 0.98
International Standards, maximising inlet and outlet port efficiency and SX7 1.10
NPSH characteristics. Vertical porting and unique rotorcase internal
profile enhances self-draining and self venting while maintaining
optimum volumetric efficiency.
The SX pump has four lobe rotors, designed using CFD (Computational
Fluid Dynamics) to develop the optimum rotor geometry - possibly the
first rotary lobe pump to be developed using this technology. All rotors
are rated to 150°C facilitating use with CIP/SIP processes.
4.3.897
SX Rotary Lobe Pump Rotary Lobe Pumps
Pump Sizing
In order to correctly size a rotary lobe pump some essential information
is required. Provision of this information listed below enables our
Technical Support personnel to obtain the optimum pump selection.
Product/Fluid Data
- Fluid to be pumped
- Viscosity
2 - SG/Density
- Pumping temperature, minimum, normal and maximum
- Cleaning in Place temperature(s), minimum, normal and maximum
4 Performance Data
1. Front cover compression joint - Flow rate, minimum, normal and maximum
2. Spline sealing cup seal - Discharge head/pressure (closest to pump outlet)
3. Cup seal - Suction condition
4. Squad ring Standard Specification Options
- Screwed male inlet and outlet ports to DIN11851, SMS, ISS/IDF,
RJT or Tri-clamp.
Weight
- Heating/Cooling Jacket for Rotorcase Cover.
Bare Shaft Pump (kg) - Electropolished product wetted components.
Model - Full material traceability on request to EN 10204.3.1.
Horizontal porting Vertical porting
- ATEX compliance.
SX1/005 15 16
- Complete pump unit comprising: Pump + Baseplate (mild or
SX1/007 16 17
stainless steel) + coupling with guard + Geared electric motor
SX2/013 32 33
suitable for (or supplied with) frequency speed control or manual
SX2/018 33 34
SX3/027 57 59 variable speed drive (advise motor enclosure and electrical supply).
SX3/035 59 61
SX4/046 107 110
SX4/063 113 116
SX5/082 155 155
SX5/115 165 165
SX6/140 278 278
SX6/190 290 290
SX7/250 - 340
SX7/380 - 362
4.3.898
Rotary Lobe Pumps SX Rotary Lobe Pump
Working Principle
The positive displacement of the SX pump is provided by non-contacting, contra rotating four lobe rotors within a fully swept pump chamber.
4.3
All SX pumps are capable of bi-rotational flow without modification.
1 2 1 2
3 4 3 4
Flows/Pressures/Connections
Note 1. These pressure ratings may vary for pumps with certain threaded connections.
4.3.899
SX Rotary Lobe Pump Rotary Lobe Pumps
All dimensions in mm
PUMP A B C D E F G J K L M N P Q R S T U V X
SX1/005 25 95 113 208 15 16 40 30 5 281 53 100 80 22 114 104 80 10 174 23.5
SX1/007 40 95 113 208 15 16 40 30 5 294 60 100 80 22 114 104 80 10 174 23.5
SX2/013 40 105 147 252 15 22 50 32 6 325 59 111 100 12 124 124 100 12 213 32.5
SX2/018 50 105 147 252 15 22 50 32 6 341 66 111 100 12 124 124 100 12 213 32.5
SX3/027 50 125 175 300 22 28 61 40 8 431 71 142 155 15 185 155 125 14 246 37.5
SX3/035 65 125 175 300 22 28 61 40 8 447 77 142 155 15 185 155 125 14 246 37.5
SX4/046 50 150 213 363 25 38 80 63 10 514 74 174 200 17 234 184 150 14 301 49.5
SX4/063 65 150 213 363 25 38 80 63 10 533 81 174 200 17 234 184 150 14 301 49.5
SX5/082 65 175 256.5 431.5 30 45 110 70 14 599 61 264 200 20 240 220 180 14 344 60
SX5/115 80 175 256.5 431.5 30 45 110 70 14 629 81 264 200 20 240 220 180 14 344 60
SX6/140 80 190 295 485 30 48 110 70 14 687 77 267 260 20 300 250 210 14 400 70
SX6/190 100 190 295 485 30 48 110 70 14 715 89 267 260 20 300 250 210 14 400 70
SX7/250 100 205 365 570 30 60 110 90 18 763 94 288 280 25 330 290 240 18 475 81.5
SX7/380 150 205 365 570 30 60 110 90 18 817 121 288 280 25 330 290 240 18 475 81.5
Horizontally ported
All dimensions in mm
PUMP A B C D E F G HB HT J K L M N P Q R S T U
SX1/005 25 95 90.5 189 10 16 40 67 114 30 5 281 29 124 80 10 100 100 80 10
SX1/007 40 95 90.5 189 10 16 40 67 114 30 5 294 36 124 80 10 100 100 80 10
SX2/013 40 105 115 233 15 22 50 82.5 147.5 32 6 325 39 131 100 19 132 124 100 12
SX2/018 50 105 115 233 15 22 50 82.5 147.5 32 6 341 46 131 100 19 132 124 100 12
SX3/027 50 125 137.5 272 18 28 60 100 175 40 8 431 68 175 125 30 181 154 125 14
SX3/035 65 125 137.5 272 18 28 60 100 175 40 8 447 74 175 125 30 181 154 125 14
SX4/046 50 150 163 325 20 38 80 113.5 212.5 63 10 514 74 225 150 35 202 184 150 14
SX4/063 65 150 163 325 20 38 80 113.5 212.5 63 10 533 81 225 150 35 202 184 150 14
SX5/082 65 175 195 376 20 45 110 135 255 70 14 599 46 279 180 35 275 210 180 14
SX5/115 80 175 195 376 20 45 110 135 255 70 14 626 66 279 180 35 275 210 180 14
SX6/140 80 190 225 429 20 48 110 155 295 70 14 687 78 266 260 40 370 220 190 14
SX6/190 100 190 225 429 20 48 110 155 295 70 14 715 90 266 260 40 370 220 190 14
4.3.900
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
DIN11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors for 130°C / 8 bar max.
4.3
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630411745 4339 OptiLobe 22 9630412097 5151 OptiLobe 22 1.5 40
9630414625 5412 OptiLobe 23 9630414977 6225 OptiLobe 23 1.5 40
9630417505 6982 OptiLobe 32 9630417857 8000 OptiLobe 32 2 50
9630426145 10596 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630410379 4717 OptiLobe 22 9630412257 5529 OptiLobe 22 1.5 40
9630414689 5788 OptiLobe 23 9630415137 6602 OptiLobe 23 1.5 40
9630417569 7390 OptiLobe 32 9630418017 8408 OptiLobe 32 2 50
9630420449 8556 OptiLobe 33 2 50
9630426209 11135 OptiLobe 43 9630426657 12401 OptiLobe 43 3 80
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630411747 4339 OptiLobe 22 9630412099 5151 OptiLobe 22 1.5 40
9630414979 6225 OptiLobe 23 1.5 40
9630417507 6982 OptiLobe 32 9630417859 8000 OptiLobe 32 2 50
9630420387 8148 OptiLobe 33 2 50
9630423267 9329 OptiLobe 42 9630423619 10596 OptiLobe 42 2.5 65
9630426147 10596 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630414691 5788 OptiLobe 23 1.5 40
9630417571 7390 OptiLobe 32 2 50
9630420451 8556 OptiLobe 33 2 50
9630423331 9868 OptiLobe 42 2.5 65
9630426211 11135 OptiLobe 43 9630426659 12401 OptiLobe 43 3 80
4.3.901
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe
Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
4.3 Stainless steel baseplate and guard
4.3.902
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
Stainless steel baseplate and guard
4.3
4.3.903
SRU Rotary Lobe Pump Rotary Lobe Pumps
Single Hyclean mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.904
Rotary Lobe Pumps SRU Rotary Lobe Pump
Single Hyclean mechanical seals with silicon carbide/sil-
icon carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.905
SRU Rotary Lobe Pump Rotary Lobe Pumps
Single R90 mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.906
Rotary Lobe Pumps SRU Rotary Lobe Pump
Single R90 mechanical seals with tungsten carbide/tung-
sten carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.907
SRU Rotary Lobe Pump Rotary Lobe Pumps
Fixed Speed Drive Units for SRU Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
4.3 Product code: 5321
4.3.908
Rotary Lobe Pumps SRU Rotary Lobe Pump - Options
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Mechanical seal options
EUR
SRU1 566 Flush for Hyclean Single Mechanical Seal.
SRU2 671
SRU3 901
SRU4 1092 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1408 - FPM lip seal only.
SRU6 1959
SRU1 660 Flush for R90 Single Mechanical Seal.
SRU2 901
SRU3 1132
SRU4 1408 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1959 - FPM lip seal only.
SRU6 3087
SRU1 1308 R90 Mechanical Seal - Double for Flush.
SRU2 1632 - Inboard and Outboard Seals - C/St.St.
SRU3 1888
SRU4 2074 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 3161 - FPM lip seal only.
SRU6 5053
SRU1 1708 R90 Mechanical Seal - Double for Flush.
SRU2 2045 - Inboard Seal - TC/TC, Outboard Seal - C/St.St.
SRU3 2343
SRU4 2675 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 4030 - FPM lip seal only.
SRU6 6086
4.3.909
SRU Rotary Lobe Pump - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Integral pressure relief valve
EUR
SRU1 1480
SRU2 1573
SRU3 1607
SRU4 1969
SRU5 2260
SRU6 2588
PPL
Pump Pump head heating/cooling
EUR
SRU1 1048 Rotorcase heating saddles.
SRU2 1192
SRU3 1532
SRU4 1835
SRU5 2189
SRU6 2554
SRU1 644 Rotorcase cover jackets.
SRU2 653 (not available with integral pressure relief valve).
SRU3 918
SRU4 1048
SRU5 1136
SRU6 1385
PPL
Pump Surface finish - Wetted components only
EUR
SRU1 873 Mechanical and electropolishing Ra 0.5 µm.
SRU2 1051
SRU3 1412
SRU4 1911
SRU5 2746
SRU6 3253
SRU1 536 Material Traceability to EN 10204 3.1
SRU2 536 - Stainless steel product wetted parts only
SRU3 536 i.e. Rotorcase, Rotors, Rotor Nuts, Rotorcase Cover, Shafts and
SRU4 536 Mechanical Seal Carriers including metal seal faces if applicable (plus valve
SRU5 536
piston, if relief valve fitted to pump)
SRU6 536
4.3.910
Rotary Lobe Pumps SX Rotary Lobe Pump
DIN 11851 male screwed connections, EPDM elastomers
and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.911
SX Rotary Lobe Pump Rotary Lobe Pumps
DIN 11851 male screwed connections, EPDM elastomers and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.912
Rotary Lobe Pumps SX Rotary Lobe Pump
Fixed Speed Drive Units for SX Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
Product code: 5322 4.3
4.3.913
SX Rotary Lobe Pump - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5322
4.3
PPL
Pump Mechanical seal options
EUR
SX1 808 Flush for R00 Mechanical Seal.
SX2 922
SX3 1154
SX4 1384 All seals with EPDM or FPM.
SX5 1958 Squad Rings and Cup Seals.
SX6 2078
SX7 2537
SX1 2386 R00 Mechanical Seal - Double for Flush.
SX2 2771 - Inboard Seal - SiC/SiC, Outboard Seal - C/St.St.
SX3 3555
SX4 4246 All seals with EPDM or FPM.
SX5 5466 Squad Rings and Cup Seals.
SX6 5657
SX7 9512
SX1 2906 R00 Mechanical Seal - Double for Flush.
SX2 3394 - Inboard Seal - SiC/SiC, Outboard Seal - C/SiC.
SX3 4498
SX4 5500 All seals with EPDM or FPM.
SX5 7069 Squad Rings and Cup Seals.
SX6 7969
SX7 12455
PPL
Pump Pump head heating/cooling
EUR
SX1 753 Pump head heating/cooling
SX2 768 - Rotorcase Cover Heating/Cooling Device.
SX3 1077
SX4 1225
SX5 1332
SX6 1629
SX7 1629
PPL
Pump Surface finish - Wetted components only
EUR
SX1 884 Mechanical and electropolishing Ra 0.5 µm.
SX2 1065
SX3 1431
SX4 1938
SX5 2790
SX6 3311
SX7 3311
SX1 536 Material Traceability to EN 10204 3.1
SX2 536 - Stainless steel product wetted parts only
SX3 536 i.e. Rotorcase, Rotors, Rotor Retainers, Rotorcase Cover and Mechanical Seal Carriers including
SX4 536 metal seal faces if applicable
SX5 536
SX6 536
SX7 536
4.3.914
5. Tank Equipment
Alfa Laval provides a full line of tank and cleaning equipment for all Hygienic processing
industries.
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Agitators
Here you will find an overview of Alfa Laval tank equipment for
hygienic applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com/tankequipment
Tank optimization
Alfa Laval is the leading producer of components and solutions for tank
equipment used in hygienic applications. For over a century, we have been
working to ensure product quality and safety within the dairy, food and
beverages, personal care and biopharm industries.
Complete tank equipment portfolio The right technology for the tank
Our portfolio offers a full range of components and Alfa Laval provides everything to optimize tank operation
solutions to enhance tank function, including: – inside and out. This includes sharing our in-depth
knowledge of mixing, agitation and cleaning.
• Tank agitators and mixers
• Tank cleaning equipment We help you select the right technology to save valuable
• Tank instrumentation resources, such as water, energy, cleaning fluids and time.
• Tank access covers This translates into more uptime, higher yields and better
• Tank accessories profitability.
Sight glasses
Pumps
Machine and
tank feet
Valves
Agitators
and mixers
As the leading supplier of hygienic mixing
solutions, Alfa Laval offers a complete mixing
portfolio for a broad variety of applications as
well as extensive knowledge of mixing and
specific industry applications.
What is mixing?
The term “mixing” refers to the process of achieving
uniformity, for example, by combining of two or more
materials or phases. This broad definition covers:
Hygienic performance
Designed for low-shear performance and uncom-
promising cleanliness, Alfa Laval agitators safeguard
product integrity. All of our agitators aim to meet the
guidelines from and to comply with EHEDG, USDA,
FDA and 3-A standards. Our purpose-built agitators
have smooth surfaces that promote optimal flow and
specially developed impellers that support both
maximum flow rate and gentle product treatment.
Energy efficiency
Superior performance and energy efficiency are
hallmarks of our EnSaFoil and EnSaFerm impellers.
Based on extensive fluid dynamic studies, the impeller
design with its unique shape cuts power dramatically.
The impeller, in fact, is up to 400% more efficient
than those with standard pitch. This reduces energy
consumption as well as the amount of heat absorbed
by your product, which can contribute to additional
Alfa Laval’s
s energy-saving
savings if subsequent cooling at isothermal conditions agitators are
re modular, which
is required. makes them m easy to customize.
Traditional Energy-saving
agitator side-mounted
agitator (ALS)
Speed 960 rpm 272 rpm
3
Pumping capacity 30 m /min, 37.3 m3/min,
9,725 USGal/min 9,854 USGal/min
Installed power 11 kW, 4 kW,
14.75 Hp 5.36 Hp
Power draw 6.4 kW 3.5 kW
Energy consumption 42,048 kWh 22,995 kWh
Annual savings for electrical power (at 0.07 per kWh) = 1,334 or US$0.1
per kWh = US$1,905. Payback time based on power savings alone <17
months.
Rotary jet mixers
Modern mixing efficiency
Alfa Laval Iso-Mix rotary jet mixers are based on a
revolutionary patented technology that mixes liquids
faster and more effectively than conventional methods.
Equipped with two or four rotating nozzles, the
Alfa Laval rotary jet mixer is positioned below the
surface of the liquid in the tank. Liquid is withdrawn
from the tank outlet by a pump and circulated via an
external loop to the rotary jet mixer. It is then injected
into the liquid by powerful rotating jet nozzles, ensuring
coverage of the entire tank, including hard-to-reach
corners. The result is rapid, effective mixing of the entire
contents of the tank without causing batch rotation of
the liquid, which means that no tank baffles are required.
Multipurpose mixing
A single tank is all that is required for a variety of
compatible processes, including:
• Liquid mixing
• Gas dispersion (e.g carbonation or de-aeration)
• Powder mixing
Exceptional cleanability
Our magnetic mixers provide unparalleled hygiene
due to its open design, seal-free construction, lack
of entrapment areas and levitating impeller design.
Since the impeller runs safely even when the tank is
empty, there is seamless transition from mixing to
cleaning so cleaning can begin once the last drop
of product is drained.
Improved profitability
Using the Alfa Laval mixer enables one biotechnology company to
boost its bottom line.
The Alfa Laval rotary spray head uses the rotary motion
and physical impact of the cleaning media to remove
sticky residues from the tank interior.
78-01
O C TO B E R 2 0 0 8 O C TO B E R 2 0 0 8
Toftejorg SaniMicro Toftejorg SaniMidget Toftejorg SaniMidget SB Toftejorg SaniMagnum Toftejorg SaniJet 20 Toftejorg SaniJet 25
Why a technology
shift pays off
When tank cleaning Although the initial investment cost of a rotary jet head is much higher than a
static spray ball, the rotary jet head delivers substantial long-term savings
machines are in place, that continue to accrue after realizing full return on investment, which often
it’s often hard to imagine occurs within less than a year.
making a switch. But there Replacing static spray balls with rotary jet heads cuts cleaning costs and
are compelling reasons to cleaning time. A brewery, for instance, reduced cleaning costs of a bright
beer tank by 77% and cleaning time by 35% (see graph below). A pharma-
upgrade traditional static ceutical API manufacturer reduced tank cleaning costs by 88% and cleaning
spray balls to rotary jet time by 59%. And a dairy cream producer reduced tank cleaning costs by
83% and cleaning time by 43%. The examples are many and the oppor-
heads. tunities for savings enormous.
The dynamic movement and high impact force of the jets cut the costs
associated with water, acid, caustic and disinfection by up to 70% and
cleaning time by 50%. This leads to more production time and higher yields.
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
Using rotary jet head
4,000 technology instead of static
spray ball technology can
2,000
reduce operating costs up
0 to 77% and cleaning time
Year 1 Year 2 Year 3 Year 4 by up to 35%.
Weighing system UltraPure Flow transmitter Level switch Conductivity sensor Rotacheck Temperature
transmitter
Tank accessories
As a complement to our tank equipment, Alfa Laval provides a
full assortment of tank accessories, including tank covers,
machine and tank feet, sight glasses and valves.
Electronic Pressure gauge Sight glasses Pressure cover HLSD-2 Pressure cover LKDC Tank feet
pressure gauge transmitter and LKDS
This page is intentionally left blank
5.1 Agitators
Product leaflet
Side mounted agitators Type ALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.932
Top mounted agitators, type ALT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.935
Top mounted agitators, type ALTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.938
Bottom mounted agitators Type ALB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.941
Price lists
Side mounted agitators Type ALS, Geared Drive . . . . . . . . . . . . . . . . . . . . . 5.1.944
Side mounted agitators Type ALS, Direct Drive . . . . . . . . . . . . . . . . . . . . . . 5.1.947
Side mounted agitators Type ALS, Accessories . . . . . . . . . . . . . . . . . . . . . . 5.1.948
Side mounted agitators Type ALS Agitators
5.1
.
Application
etc.
Heat transmission Circulation of media in tanks with dimple jacket (cooling
or heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials:
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
Ordering Other materials on request.
The following information is required to ensure correct sizing and Mechanical seal parts: . . . . . . . . . . . Carbon
configuration for ordering: Carbon (FDA)
- Tank geometry Silicon carbide
- Product properties
- Task of agitator Certificates
- Enquiry forms are available 3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Propeller standard diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
5.1.932
Agitators Side mounted agitators Type ALS
5.1
Standard design
The Alfa Laval range of side mounted propeller agitators is designed to
meet almost every customer requirement. Due to their modular build,
the agitators can be designed for every kind of application within the
hygienic industry. The modular construction is designed with the aim
to meet both European and American standards and regulations, such
as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALS agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Options
Each element has a broad range of different characteristics which
makes it possible to size the agitator for all applications and
requirements.
Advantageous and profitable design
Each configuration offers a number of advantages, which are shown in
the examples below:
5.1.933
Side mounted agitators Type ALS Agitators
5.1
Type ALS Configuration Side mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft frame and right angle frame and coaxial frame and direct motor shaft mounted in hollow shaft mounted in hollow
on application)
Seal
arrangements
TD 528-033
TD 528-035 TD 528-036 TD 528-037 TD 528-038 TD 528-012 TD 528-013
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal connected directly to
material depending on drain, oil trap (only geared drain, oil trap (only geared against tank flange, drain, against tank flange, drain, against tank flange, against tank flange, drain, motor, lantern (spacer),
application) versions) and shaft versions) and shaft oil trap (only geared oil trap (only geared drain, oil trap and oil trap and shaft seal: seal flange with O-ring
seal: single mechanical seal: single mechanical versions) and shaft versions) and shaft shaft seal: double double mechanical seal seal against tank flange,
bellow seal non-bellow seal seal: single mechanical seal: single mechanical mechanical seal for high (tandem) for low pressure drain and shaft seal:
TD 528-034
application)
Energy Saving
Foils
Diameter = vvv (125 mm
to 1900 mm)
TD 528-001 TD 528-001 TD 528-001a
(material depending on finish: polished Standard: finish: polished and finish: shot peened
TD 528-005
Welding flange
TD 528-006
Blind flange
TD 528-007
gear motor )
Description Incl. mounting pin Incl. O-ring seal Stainless steel cover - Standard spare part kit
5.1.934
Agitators Top mounted agitators, type ALT
5.1
.
Applications
heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
ATEX - option Other materials on request.
Agitators can be delivered approved for use in an ATEX environment Mechanical seal parts: . . . . . . . . . . . Carbon
with declaration of conformity. Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Material certificate - option
configuration for ordering: 3.1 Material certificates/FDA conformity statement according to 21
- Tank geometry CFR177 on steel/elastomer parts in contact with the media
- Product properties
- Task of agitator Dimensions
- Enquiry forms are available Standard propeller diameter range: ø125 mm to 1900 mm.
Specific dimensions on the drive unit and propeller(s) will depend on
the actual configuration selected.
5.1.935
Top mounted agitators, type ALT Agitators
5.1
Standard design Configurable design
The Alfa Laval range of top mounted propeller agitators is designed Type ALT agitator design is fully configurable divided in the following
to meet almost every customer requirement. Type ALT agitators are elements:
characterized by their free hanging shaft without bottom support. - Drives (drive + shaft support + shaft diameter)
Due to their modular build, the agitators can be designed for every - Seal arrangements (oil trap + shaft seal type)
kind of application in hygienic industries. The modular construction is - Shaft (length)
designed with the aim to meet both European and American standards - Energy Saving Foils (propeller type + surface finish)
and regulations, such as EHEDG, USDA, FDA, 3A etc. Please note - Options
that Alfa Laval also offer other agitator solutions:
Each element has a broad range of different characteristics which make
- Type ALTB, top mounted agitators with bottom steady bearing it possible to size the agitator for all applications and requirements.
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
5.1.936
Agitators Top mounted agitators, type ALT
5.1
Type ALT Configuration Top mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft and right angle gearbox (for and coaxial gearbox and direct motor drive connected directly to motor (GW) gear drive, shaft shaft mounted in hollow
diameter depending on low head room applications) mounted in hollow shaft of shaft of gearbox
room applications)
Seal arrangements
(lower flange and seal against tank flange, drain, oil with O-ring seal against tank with O-ring seal against tank with O-ring seal against with O-ring seal against
material depending on trap (only geared versions) flange, drain, oil trap and flange, drain, oil trap and tank flange, drain, oil trap tank flange, drain, oil trap
application) and shaft seal: radial seal shaft seal: radial seal for shaft seal: single mechanical and shaft seal: double and shaft seal: double
for atmospheric tanks atmospheric tanks dry running seal for high/low mechanical seal for high mechanical seal (tandem) for
aseptic use
Shaft
application)
Energy Saving
Foils
Number =n
(material depending on polished Standard: Ra polished and electro polished shot peened polished Standard: Ra polished and electro polished glass shot peened
application) < 0.8 μm Standard: Ra < 0.8 μm < 0.8 μm Standard: Ra < 0.8 μm
Optional
to drive type
5.1.937
Top mounted agitators, type ALTB Agitators
5.1
.
Applications
heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DESIGN
Motor Materials
Motor size and speed as required for duty. As standard with IEC motor Available materials:
IP55. Optional: IP66 Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
As standard painted RAL5010. Other materials on request.
Voltage and frequency Seal rubber parts
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. All (O-rings or bellows): . . . . . . . . . . . . EPDM
motor voltages and frequencies are available. FPM
FPM/FEP (only for stationary
Gears
O-rings)
Different gear types available according to configuration.
Other materials on request.
As standard filled with food approved oil. As standard painted
Mechanical seal parts: . . . . . . . . . . . Carbon
RAL5010.
Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Wear bushings (on shaft)
configuration for ordering: (bottom steady bearing): . . . . . . . . . . PEEK
- Tank geometry
Temperature
- Product properties
During operation: . . . . . . . . . . . . . . Max 90 ºC
- Task of agitator
CIP . . . . . . . . . . . . . . . . . . . . . . . Max. 95 ºC
- Enquiry forms are available
SIP . . . . . . . . . . . . . . . . . . . . . . . Max. 150 ºC
- End-user country
Pressure Full vacuum - 10 barg depending on configuration.
Product wetted surface finish
Industrial, shot peened . . . . . . . . . . Ra < 3.2 µm
Hygienic, polished . . . . . . . . . . . . . Ra < 0.8 µm
5.1.938
Agitators Top mounted agitators, type ALTB
5.1
Material certificate - option
3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Standard propeller diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
Standard design
The Alfa Laval range of top mounted propeller agitators with
bottom steady bearing is designed to meet almost every customer
requirement. Type ALTB agitators are characterised by having a shaft
support inside the tank called a bottom steady bearing. Standard
type ALTB agitators are less costly than agitators without internal shaft
support. Due to their modular build, the agitators can be designed to
suit every kind of application within hygienic industry. The modular
construction is designed with the aim to meet both European and
American standards and regulations, such as EHEDG, USDA, FDA,
3A etc.
Please note that Alfa Laval also offer other agitator solutions:
- Type ALT, top mounted agitators
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
Configurable design
Type ALTB agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Bottom steady bearings (type + surface finish)
- Options
Each element has a broad range of different characteristics which make
it possible to size the agitator for all applications and requirements.
Type ALTB configuration, please see next page.
5.1.939
Top mounted agitators, type ALTB Agitators
5.1
Type ALTB Configuration Top mounted agitators with bottom steady bearing
Drives
TD 528-014 TD 528-015
(power, speed and shaft diameter mounted in hollow shaft of shaft mounted in hollow
room applications)
Seal arrangements
seal for atmospheric tanks and shaft seal: radial seal and shaft seal: single oil trap and shaft seal:
for atmospheric tanks mechanical dry running double mechanical seal for
Diameter =vvv
on shaft.
finish: polished finish: shot peened
Standard: Ra < 0.8 μm Standard: Ra < 3.2 μm
Optional
TD 528-005
Welding flange
TD 528-006
Blind flange
4303-0142
Cover for
S
Spare part kit
motor / gear motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.940
Agitators Bottom mounted agitators Type ALB
5.1
.
Applications
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. List the range of materials available for wetted parts:
As standard with IEC motor IP55, other types on request. Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
As standard painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears (o-rings or bellows): . . . . . . . . . . . . . EPDM
Different gear types available according to configuration. FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food o-rings)
approved oil. As standard painted RAL5010. FPM
ATEX - option Other materials on request.
Agitators can be delivered approved for use in an ATEX environment Specific selection of materials will depend on the actual configuration
with declaration of conformity. selected.
5.1.941
Bottom mounted agitators Type ALB Agitators
5.1
Standard design
The Alfa Laval range of bottom mounted propeller agitators is designed
to meet almost every customer requirement. Due to their modular
build the agitators can be designed for every type of application with
the hygienic industry. The modular construction is designed with the
aim to meet both European and American standards and regulations,
such as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALB agitator design is fully configurable divided in the following
elements:
• Drives (drive + shaft support + shaft diameter)
• Seal arrangements (oil trap + shaft seal type)
• Shaft (length)
• Energy Saving Foils (propeller type + surface finish)
• Options
Each element has a broad range of different characteristics which TD 604-003
5.1.942
Agitators Bottom mounted agitators Type ALB
5.1
Type ALB Configuration Bottom mounted agitators
Drives
Shaft diameter = yy
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal flange, flushed O-ring
material depending on drain, fluid trap and shaft drain, fluid trap and shaft against tank flange, against tank flange, against tank flange, against tank flange, drain, seal between welding
application) seal: single mechanical seal: single mechanical drain, fluid trap and shaft drain, fluid trap and shaft drain, fluid trap and fluid trap and shaft seal: flange and agitator
bellow seal non-bellow seal seal: single mechanical seal: single mechanical shaft seal: double double mechanical seal seal house, drain, fluid
bellow seal non-bellow seal mechanical seal for high (tandem) for low pressure trap and shaft seal:
pressure applications
-Sllll-
Description SS shaft, length
application)
Energy Saving
Foils
Diameter = vvv (125 mm
TD 528-001 TD 528-001 TD 528-001a
to 1900 mm)
-PvvvU3P -PvvvU3PE -PvvvU3G
Description
3 - bladed propeller, 3 - bladed propeller, 3 - bladed propeller,
(material depending on
finish: polished Standard: finish: polished and finish: shot peened
application)
Ra < 0.8 μm electro polished
S
TD 528-005
TD 528-006
TD 528-007
Welding flange Blind flange Cover for Motor / gear Spare part kit
motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.943
Side mounted agitators Type ALS, Geared Drive Agitators
5.1
Typical media(s) Milk, pasteurized milk, recombined milk, raw milk, skim milk, whey, wine juices, etc.
Geared Drive
All item numbers for direct drive versions have following configuration:
Seal: S2 - Single mechanical seal (Sic/Sic)
Product contact parts (rubber): EPDM / FEP
Product contact parts (steel: AISI 316 L
Surface roughnes [Ra]: < 0,8 µm
Lantern: YES
Food approved oil: YES
Propeller mounting: Screwed, with seal O-ring
Documentation Package: Sanitary (Manual only)
Language (manual) in: English
Motor norm: IE3
Prepared for VSD: Yes - PTC Thermistors
Voltage for motors < 3.0 KW 3x230/400 V +/- 10%, 50 Hz
Voltage for motors ≥ 3.0 KW: 3x400/690 V +/- 10%, 50 Hz
Motor protection class: IP 55
Motor color: RAL 5010
5.1.944
Agitators Side mounted agitators Type ALS, Geared Drive
5.1
M2
9615041483 57 < X ≤ 90 678 401 5.53 1.1 550 222 TE2603023190
9615041224 90 < X ≤ 148 747 470 5.77 1.5 600 238 TE2603023190
9615041285 148 < X ≤ 209 996 526 9.40 2.2 650 233 TE2603022590
M1
9615041494 209 < X ≤ 286 996 526 9.26 3.0 700 234 TE2603022590
9615041486 286 < X ≤ 368 1064 594 9.58 4.0 700 276 TE2603022590
9615041495 368 < X ≤ 466 1126 656 10.74 5.5 750 262 TE2603022590
43030043
M2
9615041483 42 < X ≤ 67 678 401 5.53 1.1 550 222 TE2603023190
9615041224 67 < X ≤ 120 747 470 5.77 1.5 600 238 TE2603023190
9615041285 120 < X ≤ 155 996 526 9.40 2.2 650 233 TE2603022590
M1
9615041494 155 < X ≤ 227 996 526 9.26 3.0 700 234 TE2603022590
9615041486 227 < X ≤ 276 1064 594 9.58 4.0 700 276 TE2603022590
9615041495 276 < X ≤ 345 1126 656 10.74 5.5 750 262 TE2603022590
43030043
5.1.945
Side mounted agitators Type ALS, Geared Drive Agitators
5.1
M2
9615040588 57 < X ≤ 90 678 401 5.53 1.1 550 222 TE2603023190
9615040129 90 < X ≤ 148 747 470 5.77 1.5 600 238 TE2603023190
9615041345 148 < X ≤ 209 996 526 9.4 2.2 650 233 TE2603022590
M1
9615041492 209 < X ≤ 286 996 526 9.26 3.0 700 234 TE2603022590
9615041490 286 < X ≤ 368 1064 594 9.58 4.0 700 276 TE2603022590
9615041465 368 < X ≤ 466 1126 656 10.76 5.5 750 262 TE2603022590
43030043
M2
9615041300 22 < X ≤ 27 638 361 5.26 0.55 450 221 TE2603023190
9615040583 27 < X ≤ 42 638 361 5.33 0.75 500 220 TE2603023190
9615040588 42 < X ≤ 67 678 401 5.53 1.1 550 222 TE2603023190
M1
9615040129 67 < X ≤ 120 747 470 5.77 1.5 600 238 TE2603023190
9615041345 120 < X ≤ 155 996 526 9.40 2.2 650 233 TE2603022590
9615041492 155 < X ≤ 227 996 526 9.26 3.0 700 234 TE2603022590
9615041490 227 < X ≤ 276 1064 594 9.58 4.0 700 276 TE2603022590
9615041465 276 < X ≤ 345 1126 656 10.74 5.5 750 262 TE2603022590
43030129
5.1.946
Agitators Side mounted agitators Type ALS, Direct Drive
5.1
Typical media(s) Milk, pasteurized milk, recombined milk, raw milk, skim milk, whey, wine juices, etc.
All item numbers for direct drive versions have following configuration:
Seal: S1 - Single mechanical seal (C/Sic)
Product contact parts (rubber): EPDM / FEP
Product contact parts (steel: AISI 316 L
Surface roughnes [Ra]: < 0,8 µm
Lantern: YES
Food approved oil: YES
Propeller mounting: Screwed, with seal O-ring
Documentation Package: Sanitary (Manual only)
Language (manual) in: English
Motor norm: IE3
Prepared for VSD: Yes - PTC Thermistors
Voltage for motors < 3.0 KW 3x230/400 V +/- 10%, 50 Hz
Voltage for motors ≥ 3.0 KW: 3x400/690 V +/- 10%, 50 Hz
Motor protection class: IP 55
Motor color: RAL 9005
5.1.947
Side mounted agitators Type ALS, Accessories Agitators
5.1
Product code: 5508
D
B
43030042
A Section A-A
Add-on
For Gear motor
price PPL
kW
[EUR]
Shroud for agitator
0.25 448
0.37 448
0.55 503
0.55 503
0.75 503
1.1 503
1.5 560
2.2 617
3.0 617
4.0 617
5.5 828
43030130
5.1.948
5.2 Mixers
For mixing or stirring your products.
Product leaflet
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.950
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.952
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.954
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.956
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.958
Hybrid Powder Mixer M15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.960
Hybrid Powder Mixer S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.962
Price lists
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.965
Tools MM UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.966
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.967
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.968
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.969
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.970
Hybrid Powder Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.971
MM UltraPure, Magnetic Mixer Mixers
5.2 .
Application
Alfa Laval magnetic mixers offer effective mixing for applications with
high demands on hygienic and aseptic design.
Working principle
The patented levitated bearing makes the mixer fully drainable and
able to run dry. The performance ranges from low shear mixing at
around 10 rpm to high intensity mixing with vortex at up to 250 rpm.
Depending on the mixer task the range covers from 30 liters to 10000
liters of nominal batch size.
Standard design
The Alfa Laval MM UltraPure mixer consists of a weld plate and a mixer
unit incl. gear drive. The weld plate is ordered and delivered separately
to enable early preparation of the mixer installation. The mixer must be
controlled by a VFD unit matched perfectly with the mixer. The VFD is
pre-programmed for optimum performance.
Any brand of locally sourced VFD may be used under observation
of the mixer manual
5.2.950
Mixers MM UltraPure, Magnetic Mixer
5.2
1 1. Impeller
1 2. Male bearing
3. Gasket
2
4. Weld plate
3 5. Clamp ring (only MM338)
2 6. Bolt connection (only MM434)
4 7. Drive unit
3
5
7 6
TD 531-029
MM338 MM434
A
B
B
G
C
D
G
D
E
E
H I F
F
4300-0022 H I 4300-0023
MM338 MM434
Machine Selection
Machine selection: Contact Globel Technical Support, Tank Equipment
Certificates
Standard delivery includes:
- 3.1 Materials Certificates, EN10204 for all product wetted parts
- USP Class VI <88> certificates for Zirconia YTZP and ISOLAST
9516
- FDA Declaration of conformity for elastomers and ceramics
- USDA-H1 conformity statement (FDA) for gear drive oil
- TSE declaration (Transmissible Spongiform Encephalopathy) / ADI
declaration (Animal Derived Ingredients)
- USP Class VI <88> certificates on request for Silicon Carbide parts
5.2.951
IM 10 Rotary Jet Mixer Mixers
5.2 .
The patented IM 10 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 1-10 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Standard thread: . . . . . . . . . . . . . . 1” BSP or NPT, female, Top 2205 (UNS 31803), EPDM,
cone 1” BSP with hygienic PEEK, PVDF, PFA, Ceramics
seal
Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Temperature
Pressure
Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 2-8 bar
Max. ambient temperature: . . . . . . . . 140°C
Recommended pressure
during mixing: . . . . . . . . . . . . . . . . 2-6 bar Certificates
Recommended pressure 2.1 material certificate ATEX.
during CIP: . . . . . . . . . . . . . . . . . . 4-8 bar
Benefits
. Using the IM 10 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a hygienic system. In
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixer technology the shaft, seal and gearbox are
eliminated, and a more hygienic design is obtained. With the Rotary Jet
Mixing technology good mixing is achieved without the use of baffles.
The Rotary Jet Mixer can also be used for gas dispersion. The IM 10
can furthermore be used for efficient CIP when the tank is empty, saving
liquid, chemicals and energy compared to a fixed spray ball CIP system.
5.2.952
Mixers IM 10 Rotary Jet Mixer
4301-0000
4301-0001
17 A
16 9
A B
15
14 8
13
C
7
12
11 6
B D
10
9 5
C
8
7 4
6
5 3
E
4
2
3
2 1
1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 5.5 mm A) d = 5.5 mm D) Cleaning
Nozzles B) d = 4.6 mm Nozzles B) d = 4.6 mm E) Mixing
C) d = 3.9 mm C) d = 3.9 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
F
E C
C
D
D B
B
4108-0002
G H
A B C D E F G H
173 230 75 133 ø110 Max. 25 ø150 ø200
5.2.953
IM 15 Rotary Jet Mixer Mixers
5.2 .
The patented IM 15 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 2-100 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Connection: . . . . . . . . . . . . . . . . . Standard thread 1.5” BSP or 2205, PTFE, PEEK, Tefzel,
NPT, female Ceramics
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
Pressure
Temperature
Working pressure: . . . . . . . . . . . . . 2-12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure
Max. ambient temperature: . . . . . . . . 140°C
during mixing: . . . . . . . . . . . . . . . . 2-6 bar
Recommended pressure Benefits
during CIP: . . . . . . . . . . . . . . . . . . 5-6.5 bar Using the IM 15 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a hygienic system. In
.
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixing technology the shaft, seal and gearbox are
eliminated, and a more hygienic design is obtained.With the Rotary
Jet Mixing technology good mixing is achieved without the use of
baffles. The Rotary Jet Mixer can also be used for gas dispersion and
for dispersion and dissolving of powder. The IM 15 can furthermore be
used for efficient CIP when the tank is empty, saving liquid, chemicals
and energy compared to a fixed spray ball CIP system
5.2.954
Mixers IM 15 Rotary Jet Mixer
4301-0006
4301-0005
36
11
34 A
32
A
10
30 B
28 9
C
26 8
B D
24
22 7
20
6
18
16 5
C
14 E
4
12
10 3
8
6 2
4 1
2
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 8 mm A) d = 8 mm D) Cleaning
Nozzles B) d = 7 mm Nozzles B) d = 7 mm E) Mixing
C) d = 6 mm C) d = 6 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
A
C
D
B
B
4106-0010
E
F A = Rotary Jet Mixer A = Liquid feed
B = Gas B = Product
C = Product
D = Liquid feed
4106-0011
G H J
A B C D E F G H J
297 170 50 204 78 152 ø216 ø264 ø180
5.2.955
IM 20 Rotary Jet Mixer Mixers
5.2 .
The patented IM 20 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 5-200 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Connection: . . . . . . . . . . . . . . . . . Standard thread 2” BSP or 2205, PEEK, PVDF, Tefzel,
NPT, female Ceramics
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
Pressure
Temperature
Working pressure: . . . . . . . . . . . . . 2-12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure
Max. ambient temperature: . . . . . . . . 140°C
during mixing: . . . . . . . . . . . . . . . . 2-6 bar
Recommended pressure Benefits
during CIP: . . . . . . . . . . . . . . . . . . 5-6.5 bar Using the IM 20 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a hygienic system. In
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixer technology the shaft, seal and gearbox are
eliminated, and a more hygienic design is obtained. With the Rotary
Jet Mixing technology good mixing is achieved without the use of
baffles. The Rotary Jet Mixer can also be used for gas dispersion and
for dispersion and dissolving of powder. The IM 20 can furthermore be
used for efficient CIP when the tank is empty, saving liquid, chemicals
and energy compared to a fixed spray ball CIP system.
5.2.956
Mixers IM 20 Rotary Jet Mixer
4301-0008
4301-0007
A
56 13
A B
52 12
48 11
44 C
B 10
40 D
9
36
C 8
32
7
28 E
6
24
5
20
4
16
12 3
8 2
4 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 10 mm A) d = 10 mm D) Cleaning
Nozzles B) d = 9 mm Nozzles B) d = 9 mm E) Mixing
C) d = 8 mm C) d = 8 mm
A
4301-0002
4301-0003
B
4301-0004
A
A
C
B
D
B
4106-0010
4106-0011
G H J
A B C D E F G H J
356 220 65 268 98 195 ø280 ø343 ø232
5.2.957
IM 25 Rotary Jet Mixer Mixers
5.2 .
The patented IM 25 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 10-1000 m3 used in a wide
range of industries such as: beer & beverage, food & ingredients,
home & personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.2.958
Mixers IM 25 Rotary Jet Mixer
4301-0009
4301-0010
42
70 41
A A
B 40
60
39
C B
38
50 C
37
D
40 36
D 35
30 34
33
20 32
31
10
30
29
0
0 1 2 3 4 5 6 7 8 9 10 28
bar 4 5 6 7 8 9 10 11 12
bar
Inlet pressure Inlet pressure
A) 2 x ø21 mm A) 2 x ø21 mm
Nozzles B) 2 x ø19 mm Nozzles B) 2 x ø19 mm
C) 2 x ø17 mm C) 2 x ø17 mm
D) 2 x ø15 mm D) 2 x ø15 mm
A
B
A
4301-0002
4301-0003
4301-0004
A
A
C
4106-0010
D
B
B
E
4106-0023
F G H
A = 2.5” BSP
A B C D E F G H
286 155 80 337 220 ø343 ø424 ø223
5.2.959
Hybrid Powder Mixer M15 Mixers
5.2 .
Application
The Alfa Laval Hybrid Powder Mixer is a patented hygienic mobile
unit that both disperses powders into liquids quickly and efficiently
and pumps the resulting solution at outlet pressures of up to ~5 barg,
all using a single motor. This versatile, easy-to-use mixer produces
homogeneous products at high dry matter concentrations and high
productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit is
fitted with a single motor and a frequency converter. A funnel is used
for introduction of powder through an injector system which can be
isolated using a hygienic C-Ball valve. The construction is mounted
on a stainless steel frame and the liquid inlet is equipped with a sight
glass and a butterfly valve.
TECHNICAL DATA
Versions:
. Frequency drive
ROW version . . . . . . . . . . . (380-480 VAC)
Type: . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC
Materials: 300 series
Product wetted steel parts: . .
. W. 1.4404 (316L) and Duplex steel Power rating: . . . . . . . . . . . 18.5 kW (Normal overload 110 %/60
Other steel parts: ..... . .
. W. 1.4301 (304) s)
Product wetted seals: .. . .
. EPDM, PTFE Input voltage:
Other O-rings: ....... . .
. EPDM ROW version: . . . . . . . . . . . 380-480 VAC
Finish: . . . . . . . . . . . . . . .
. Semi-Bright Mains option: . . . . . . . . . . . Local mains disconnect
Internal surface roughness: .
. Pipework acc. to DIN11850 Ra<0.8 Insulation class: . . . . . . . . . IP66
µm (Impellers: Blasted/machined) RFI filter:
Shaft seal: . . . . . . . . . . . . . . Single mechanical SiC/SiC, flushed ROW version: . . . . . . . . . . . Class A1/B
version Display: . . . . . . . . . . . . . . . Graphical local control panel
Flush tank: . . . . . . . . . . . . . Approx. 1 ltr. incl. sight glass
Connections:
Note: Flush through possible via easy connection
Liquid inlet connection:
Motor: ROW version: . . . . . . . . . . . DIN 11851 DN 50 male union
ROW version (Incl. SS motor shroud): Standard foot-flanged motor Liquid outlet connection:
with a fixed ball bearing on drive side, according to IEC metric ROW version: . . . . . . . . . . . DIN 11851 DN 40 male union
standard, 2 poles = 3000/3600 RPM at 50/60 Hz, enclosure IP55 (with
Control of powder addition:
drain hole with labyrinth plug), insulation class F.
Manually actuated special C-Ball valve for dry ingredient adding
Power:
Installed power: . . . . . . . . . . 18.5 kW Other:
Funnel strainer.
Blind cover at powder inlet for use during CIP
5.2.960
Mixers Hybrid Powder Mixer M15
Benefits
The Alfa Laval Hybrid Powder Mixer provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
Example of setup with the Alfa Laval Hybrid Powder Mixer Pump Curve for the Alfa Laval Hybrid Powder Mixer
and an Alfa Laval Rotary Jet Mixer
LT Pump curve with water
6
LSH
60 Hz
5
50 Hz
4
Pressure 3
LSL
(barg)
2
1 2
3 1
PI 4 0
0 5 10 15 20 25
5
Flow rate (m3/h)
5.2.961
Hybrid Powder Mixer S15 Mixers
5.2 .
Application
The stationary Alfa Laval Hybrid Powder Mixer S15 is a patented
hygienic unit that both disperses powders into liquids quickly and
efficiently and pumps the resulting solution at outlet pressure of up
to 5 bar, all using a single motor. This versatile, easy-to-use mixer
produces homogeneous products at high dry matter concentrations
and high productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer S15 is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit
is fitted with a single motor and a funnel for introduction of powder
through an injector system which can be isolated using a hygienic
c-ball valve.
5.2.962
Mixers Hybrid Powder Mixer S15
Benefits 5.2
The Alfa Laval Hybrid Powder Mixer S15 provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
..
Pump Curve for the Alfa Laval Hybrid Powder Mixer S15
Pump curve with water
6
43020003
60 Hz
5
50 Hz
Pressure 3
(barg)
0
0 5 10 15 20 25
Flow rate (m3/h)
5.2.963
Hybrid Powder Mixer S15 Mixers
5.2 Example of setup with the Alfa Laval Hybrid Powder Mixer S15 and an Alfa Laval Rotary Jet Mixer
5.2.964
Mixers MM UltraPure, Magnetic Mixer
Product code 5507
5.2
TD 531-048
TD 531-048
TD 531-048
o
45
øD
TD 531-032
5.2.965
Tools MM UltraPure Mixers
Product code 5527
5.2
The impeller tool is required for installation. The tool fits all sizes and
only one is required. The sockets are different for MM338 and MM434
If in doubt please contact your Alfa Laval Globel Technical Support,
Tank Equipment
PPL
Item No. Description
EUR
Tools
9634086437 222 Removal Tool Rod for MM338 and 434. Length 600mm / 24"
TD 531-050
9634086352 151 Rod Extension MM338 and MM434. Length 900mm / 36"
TD 531-051
TD 531-049
4300-0018
4300-0019
5.2.966
Mixers IM 10 Rotary Jet Mixer
Product code: 5509 Mixer Surface treatment: Bright
Product code: 5546 Welding Adaptor 5.2
Product code: 5548 Tools
Add-on prices
TE30B0XX70 501 ATEX
TE30N0XX70 501 ATEX
5.2.967
IM 15 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface finish: Bright
5.2 Product code: 5546 Welding Adaptor
Product code: 5548 Tools
No. of
PPL Flow at 5
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE31B061 9928 16 4 x ø6 100% 297 50 16 204
TE31B071 9546 19 4 x ø7 100% 297 50 16 204
TE31B070 9928 19 4 x ø7 0% 297 50 16 204
TE31B080 9928 22.5 4 x ø8 0% 297 50 16 204
TE31B181 9928 14 2 x ø8 100% 297 50 16 270
TE31B182 9928 19 2 x ø10 0% 297 50 16 270
TE31B183 9928 21 2 x ø11 0% 297 50 16 270
Gasket is included
Add-on prices
TE31BXXX70 501 ATEX
Standard tool kit
TE81B055 198 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 pieces)
8 mm socket wrench with pin (1 piece)
Special tools
TD 517-016
TE81B033 134 Pusher for 1½" machines
TE81B129 1420 Pusher for collar bush, 1.5" gear frame
TE81B130 1420 Tool for upper collar
Item No. explanation Add-on explanation
TE31BXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
5.2.968
Mixers IM 20 Rotary Jet Mixer
Product code: 5509 Mixer Surface finish: Bright
Product code: 5546 Welding adapter 5.2
Product code: 5548 Tools
J H Cleaning unit
TE52D140 999 Cleaning unit for IM 20, 2" Rp (BSP) 2" Rp 210
TE52D240 1029 Cleaning unit for IM 20, 2" NPT 2" NPT 210
5.2.969
IM 25 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface treatment: Bright
5.2 Product code: 5548 Tools
E
TE33E019 13425 63 2 x ø19 0% 286 80 337
TE33E021 13429 68 2 x ø21 0% 286 80 337
A
F
TD 523-227
5.2.970
Mixers Hybrid Powder Mixer
Product code: 5521
5.2
Dimensions (mm)
Item no PPL EUR Description
L W H
Hybrid Powder Mixer ROW version
TE35A000 56379 Hybrid Powder Mixer ROW version, Installed 1340 826 1130 L
H
11851 DN 40 male union
4302-0006
H
DN 50 male union, Outlet: DIN 11851 DN 40 male
union
4302-0007
5.2.971
This page is intentionally left blank
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.977
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.981
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.984
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.987
GJ A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.990
TJ SaniJet 20 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.993
TJ TZ-89 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1000
TJ SaniJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1003
GJ A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1005
TJ 20G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1008
GJ PF FT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1011
TJ40G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1015
Three-in-one technology for optimized tank cleaning . . . . . . . . . . . . . . . . . .5.3.1018
GJ PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1019
TJ MultiJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1023
GJ 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1026
TJ MultiJet 40 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1030
GJ 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1033
TJ MultiJet 50 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1037
TJ MultiJet 65 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1041
TJ TZ-750 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1044
Price lists
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1046
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1049
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1051
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1056
GJ A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1059
TJ SaniJet 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1072
TJ TZ-89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1081
GJ A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1083
TJ SaniJet 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1088
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
SaniMagnum SB
TJ20G distillery
TJ40G-BURST
SaniMidget SB
SaniMidget SB
SaniMagnum
SaniMagnum
SaniMega SB
SaniMidget
SaniMidget
SaniMidget
TJ40G-HD
SaniJet 20
SaniJet 20
Ultra Pure
SaniMicro
SaniMicro
GJ PF FT
Ultra Pure
UltraPure
SaniJet 25
Retractor
Ultra Pure
TJ40G
TJ20G
GJ A2
GJ A6
UltraPure
TZ-89
Ultra Pure
5.3
Dairy
Milk silo X X X X X
Cream tank X X X X X X
Cultured milk tanks X X X X X
Whey tanks X X X X X X X
Curd tanks X X X X X
Ice cream tanks X X X X X X X
Cheese tanks X X X X X X
Yoghurt fermenters X X X X X X X X
Road tanker X X X
Spray drying X X X X X X X
Retrofit of exisiting static spray ball X X X X X X X X
Brewery
Wort kettels / boilers X X
Mash tun X X
Beer fermenters X X X X X X X X
Bright beer tank (BBT) X X X X X X
Yeast propagation and storage X X X X X X X
Retrofit of exisiting static spray ball X X X X X X X X X X X X
Distillery
Wort kettels / boilers X X
Washbacks X X X X X X X
Yeast propagation and storage X X X X X X X
Retrofit of exisiting static spray ball X X X X X X X X X X
Beverage
Juice tanks X X X X X
Juice concentrate tanks X X X X X
Sirup tanks X X X X
Wine fermentation X X X X X X X
Wine storage X X X X X X X
IBC containers X X
Retrofit of exisiting static spray ball X X X X X X X X X
Other Food
Low viscous product X X X X X X X X X
High viscous product X X X X X X X X X
Vegetable oil tanks X X X X X X X X X X
Prepared food tanks X X X X X X X X X
IBC containers X X
Retrofit of exisiting static spray ball X X X X X X X X X X X X
Pharma
PW X X X X X X
WFI X X X X X X
API X X X X
Reactors X X X X X X X
Retrofit of exisiting static spray ball X X X X X X X X
Personal care
Shampoo tanks X X X X X X X X X X X
Toothpaste tanks X X X X X X X X X X X
Lotion tanks X X X X X X X X X X X
IBC containers X X
Retrofit of exisiting static spray ball X X X X
IBC containers
Powder X X X
Liquid X X X
Ultra Pure version HD version BURST version
Ultra Pure version is typically delivered with Alfa Laval HD version is machine which BURST version is
Q-doc, which consist of 3.1 certificates, FAT, XX, XX. can handle re-circulation of special nozzle which
Surface finish are typically 0,5Ra Electro polished cleaning liquid containing is designed for fast
particles chemical distribution
5.3.975
Application overview - Industrial application Rotary jet heads
Rotary Spray
Main duties Rotary Jet Head
Head
MultiMagnum
5.3
MultiMidget
MultiJet 25
Multijet 40
Multijet 50
Multijet 65
GJ BB
GJ PF
GJ 10
GJ 7
GJ 9
GJ 8
GJ 4
i40D
i40S
Home care
Laundry detergent tanks X X X X X
Cream tanks X X X X X
Low viscous cleaning products X X X X X
High viscous cleaning products X X X X X
Chemical application
Paint tanks X X
Laquers X X
Glue X X
Ink X X X X
Fertilizers X X X X X X X
Bulk chemicals X X X X X X X
Pulp & Paper
Pulp tower X X X X X X X
White liquor tanks X X X X X
Black liquor tanks X X X X X
Stock chest X X X X X
Wire pit X X X
Disc filters X X
Mixing tanks X X X X
Bleaching tanks X X X X X
Ethanol
Mashing / Cooking X X X
Fermentation X X X
Storage X X X X X X X
Starch
Steeping tanks X X
Process tanks X X X
Storage tanks X X X
Spray drying X X X X X X X
Transportation
Road tankers X X X X
Rail cars X X X X
Frac tanks X X X X
IBC containers
Powder X X
Liquid X X
Oil
Undergroup storage tank X
Storage tank X X X X X X X x x
Various
Monosodium Glutamate (MSG) X
Municiples X X
Cold rolling steel X
Storm tanks X X
Drums X X X
5.3.976
Rotary jet heads GJ 7
.
5.3
ky Alfa Laval GJ 7
Powerful tank cleaning for small barrels and drums
Application
The smallest rotary impingement tank cleaning device, the Alfa Laval
GJ 7 easily fits through a 3.8 cm access hole. Capable of operating at
both high and low pressures, this device delivers 2.27 kg. of cleaning
force at .76 m. The Alfa Laval GJ 7 offers quick and easy cleaning of
barrels, drums, and other small vessels in a wide variety of industries.
The device is part of the world-renowned Gamajet range of high
impact tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 2 - 2.5 m 1.4404 (316L), PTFE, EPDM (FKM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3.5 - 83 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 5.5 - 55 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 6.8 kg.
Connections
Standard thread . . . . . . . . . . . . . . . ½” NPT, ½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
5.3.977
GJ 7 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
cm. in.
m3/h USgpm 120 2-Nozzle: 2.54mm
300.4
(.100")
1.35 6
275.4 110 3-Nozzle: 2.54mm(.100")
5.75
2-Nozzle: 2.03mm(.080") 2-Nozzle:1.78mm(.070")
1.25 5.5 Stator: 5H 250.4 100 Stator: 4X
2-Nozzle:1.78mm(.070")
5.25
90 Stator: 4
1.15 225.4
5
2-Nozzle: 1.9mm(.075")
4.75 Stator: 4H 200.4 80
1.05
4.5
175.4 70
0.95 4.25
4 2-Nozzle: 1.78mm(.070") 150.4 60
Stator: 4X
0.85 3.75
2-Nozzle: 1.78mm(.070") 125.4 50
3.5 Stator: 4
0.75 40
3.25 100.4
3
0.65 75.4 30
2.75
2.5 50.4 20
0.55
2.25
25.4 10
0.45 2 0 100 200 300 400 500 600 700 800 psi
0 100 200 300 400 500 600 700 800 psi
0 5 10 15 20 25 30 35 40 45 50 55 bar
0 5 10 15 20 25 30 35 40 45 50 55 bar
6.5 5.75
5 5 5.5
10 6
5.25
6 5.5 6
12 5
4.75
12 5
7 7 4.5
4.5
4.25
8
15 4 8
15 4
16 3.75
3.5
9 9 3.5
20 3
2.54mm 2.54mm Nozzle 3.25
1.78mm 1.90mm 2.03mm Nozzle
(.100") (.100")
(.070") (.075") (.085")
10 2.5 10
20 3
24
1.5 2 2.5 3 3.5 4 USgpm 2 2.5 3 3.5 4 4.5 5 5.5 USgpm
0.34 0.44 0.54 0.64 0.74 0.84 0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 m3/h
m3/h
5.3.978
Rotary jet heads GJ 7
Dimensions (mm)(in)
5.3
A B C D E F G
176 115 27 17 42 43 48
5.3.979
GJ 7 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 7
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ 7 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D1.8m, H2.8m, 2xØ2.03mm Time = 1.56 min. D1.8m, H2.8m, 2xØ2.03mm Time = 6.25 min.
5.3.980
Rotary jet heads GJ BB
.
5.3
ky Alfa Laval GJ BB
Save time and water with single-insertion barrel cleaning
Application
The Alfa Laval GJ BB is part of the world-renowned Gamajet range of
tank cleaning devices. With a single insertion of the Alfa Laval GJ BB,
barrels and 208.2 l drums are cleaned in only 2-3 minutes while using
only 30-45 l of water. This device offers high-performance cleaning
combined with maximum durability. A heavy-duty stainless steel gear
train remains outside the barrel or drum during cleaning, ensuring a
long service life. The Alfa Laval GJ BB saves companies substantial
amounts of time, water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 2.5 m 1.4404 (316L), PPS, EPDM, PFTE (FKM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 5.5 - 83 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 5.5 - 55 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.5 kg.
Connections
Standard thread . . . . . . . . . . . . . . . ⅜” NPT
Available option . . . . . . . . . . . . . . . ¾” NPT, ¾” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
5.3.981
GJ BB Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
2.5 85.4
0.54 30
55.4
0.44 2 20
25.4 10
0.34 1.5 130 230 330 430 530 630 730 830 psi
130 230 330 430 530 630 730 830 psi
9 14 19 24 29 34 39 44 49 54 bar
9 14 19 24 29 34 39 44 49 54 bar
rpm min
4
10 6
5.5
5
12 5
6
4.5
7
15 4
3.5
Nozzle: 2.16mm(.085");
8 Stator: 5.5
Nozzle: 2.16mm(.085")
20 3 Stator: 5.0
Nozzle: 2.03mm(.080")
9 Stator: 4.5
Nozzle: 1.90mm(.075")
24 2.5 Stator: 4.0
Nozzle: 1.78mm(.070")
Stator: 3.5
10
30 2
2 2.5 3 3.5 4 4.5 5 5.5 6 USgpm
0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 1.35 m3/h
Dimensions (mm)
A B C D E F G
mm 325 282 178 42 44 43 52
5.3.982
Rotary jet heads GJ BB
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ BB
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ BB performs in a specific tank or vessel. The simulation gives information on
wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device
and the correct combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.5m, H4.1m, 2xØ2.03mm Time = 1 min. D2.5m, H4.1m, 2xØ2.03mm Time = 4 min.
5.3.983
GJ 9 Rotary jet heads
.
5.3
ky Alfa Laval GJ 9
Fast, effective impact cleaning for small tanks and IBCs
Application
The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device offers compact cleaning
for small tanks, totes and intermediate bulk containers (IBCs) in both
industrial and hygienic applications. With fewer parts and a highly
durable design, the Alfa Laval GJ 9 provides superior performance
and is the most versatile rotary jet head available. This device readily
passes through 76 mm openings and can handle high pressures and
temperatures, enabling quick and easy cleaning of small totes/IBCs,
tanks, trash carts, and much more. Companies are able to clean
in-house and in half the time, saving a substantial amount of time,
water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 1.2 - 6 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 70 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 40 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 2.2kg
Connections
Standard thread . . . . . . . . . . . . . . . ¾” Rp NPT, female/ 1 ¼”
camlock
Available option . . . . . . . . . . . . . . . ¾” BSP, female/ 1 ¼”
camlock, 1 ½" tube weld on
Options
First Cycle Full Pattern Electronic rotation sensor to verify 3D coverage.
Caution
The above drawings show the cleaning pattern achieved on a Do not use for gas evacuation or air dispersion.
cylindrical horizontal vessel. The difference between the first cycle and
the full pattern represents the number of additional cycles available to
increase the density of the cleaning.
Certificate
2.1 material certificate
5.3.984
Rotary jet heads GJ 9
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m /h USgpm
3
40 m. ft.
8.9 Nozzle Nozzle
19.5 3.8mm (.150”)
5.7mm (.225”) 5.9
36
7.9
18
5.4
5.1mm (.200”)
32 4.7mm (.187”) 16.5
6.9 4.9
28 15
3.4mm (.135”)
4.4
5.9 4.2mm (.165”)
13.5
24
3.9 3.2mm (.125”)
3.8mm (.150”)
4.9 12
20 3.4
3.4mm (.135”) 10.5
3.9
3.2mm (.125”)
16 2.9
9
2.9 2.4
12 7.5
1.9
1.9 8 6
1.4 4.5
0.9 4
0 100 200 300 400 500 600 psi 0.9 3
0 50 100 150 200 250 300 350 400 450 500 psi
0 4 8 12 16 20 24 28 32 36 40 bar
0 4 8 12 16 20 24 28 32 bar
11.5
5 11
10.5
66 10
9.5
77 9
8.5
8
7.5 8
8 7.5
9 7
6.5
1010 6
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 USgpm
0.9 1.9 2.9 3.9 4.9 5.9 6.9 m3/h
Dimension (mm)
A B C D E F G
223 177 54 48 71 72 96
NOTE 1: 3/4" FNPT/1-1/4" CAMLOCK OR 1-1/2" Tri-Clamp
5.3.985
GJ 9 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 9
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ 9 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5.1m, H8.1m, 2xØ4.76mm Time = 2.25 min. D5.1m , H8.1m, 2xØ4.76mm Time = 9 min.
5.3.986
Rotary jet heads GJ 10
.
5.3
ky Alfa Laval GJ 10
First choice in fuel storage tank cleaning
Application
The Alfa Laval GJ 10 tank cleaning device fits through a 10.16 cm
(4”) opening and is capable of cleaning a 113.56 liter (30,000 gal)
underground fuel storage tank with one insertion. This device blasts
away contaminants and breaks up dirt and sludge in minutes. The
Alfa Laval GJ 10 easily converts the contaminant-laden sludge into a
solution which allows for complete liquid extraction and thorough tank
cleaning. The device is part of the world-renowned Gamajet range
of tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 10.5 m (35 ft.) 1.4404 (316L), PPS, FKM (EPDM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 2.75 - 20 bar (40 - 300 PSI) Max. working temperature . . . . . . . . 95°C (203°F)
Recommended pressure . . . . . . . . . 3.5 - 18.5 bar (50 - 270 PSI) Max. ambient temperature . . . . . . . . 140°C (284°F)
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.3 kg (9.5 lbs.)
Connections
Standard thread . . . . . . . . . . . . . . . 1½” NPT, 1½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
5.3.987
GJ 10 Rotary jet heads
5.3
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request.
m3/h USgpm
78
Nozzle
17
74 9.5mm (3/8")
16 70
15 66
14 62 7.9mm (5/16")
13 58
54
12
50
11
46
10 6.4mm (1/4")
42
9
38
8
34
7
30
6 26
5 22
4 18
30 60 90 120 150 180 210 240 270 300 psi
2 4 6 8 10 12 14 16 18 20
bar
19
18
5
17
3.75 16
6
4 15
14
7 13
5 12
11
8
6 10
9
9
7.5 8
10
10 6
15 25 35 45 55 65 75 85 95 105 115 USgpm
3.4 6.4 9.4 12.4 15.4 18.4 21.4 24.4 m3/h
Dimensions
A B C D E F G
mm 272 204 93 42 98 100 138
in 10.7 8 3.7 1.7 3.9 3.9 5.4
5.3.988
Rotary jet heads GJ 10
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 10
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ 10 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time = D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time
3.75 min. = 15 min.
5.3.989
GJ A2 Rotary jet heads
.
5.3
ky Alfa Laval GJ A2
Optimal tank cleaning through 2" openings
Application
Designed to fit through a 5.08 cm (2”) sanitary fitting, the Alfa Laval GJ
A2 is ideal for retrofit applications to replace resource-heavy static
spray balls and costly manual cleaning. Compact and efficient,
the Alfa Laval GJ A2 can accommodate typical opening sizes while
delivering the improved cleaning effectiveness and range of rotary
impingement. The efficient and durable design is ideal for tank cleaning
in hygienic environments such as food and beverage and personal
care applications.
Working principle
The GJ range of high impact tank cleaning devices combine pressure
and flow to create high impact cleaning jets. Cleaning occurs at the
point at which the concentrated stream impacts the surface. It is this
impact and the tangential force that radiates from that point which
blasts contaminants from the surface, scouring the tank interior. In
conjunction with this impact, the device is engineered to rotate in a
precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1" ISO 2852 Clamp
Available option . . . . . . . . . . . . . . . 3/4" NPT female Thread
3/4" Rp female Thread
ODØ38,1/1½" ISO 2037
Weld-on
First Cycle Full Pattern
Options
Electronic rotation sensor to verify 3D coverage
The above drawings show the cleaning pattern achieved on a
cylindrical horizontal vessel. The difference between the first cycle and Caution
the full pattern represents the number of additional cycles available to Do not use for gas evacuation or air dispersion
increase the density of the cleaning.
Certificate
2.1 material certificate
5.3.990
Rotary jet heads GJ A2
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate (2 nozzle) Impact Throw Length
m3/h USgpm
Nozzle
24 m. ft.
5.4 5.1mm (.200") 10 Nozzle
22 4.7mm (.187") 2.9
4.9 9.5
2.54mm (.100")
20 2.7 9
4.4
8.5
4.2mm (.165") 2.5
18
3.9 8
2.3
16 3.8mm (.150") 7.5
3.4
2.1 7
14
2.9 6.5
3.4mm (.135") 1.9
12
6
2.4 1.7
10 5.5
1.9 1.5 5
8 2.54mm (.100")
4.5
1.3
1.4 6
4
1.1
0.9 4 3.5
30 60 90 120 150 180 210 240 270 300 psi
0.9 3
2 4 6 8 10 12 14 16 18 20 bar 30 60 90 120 150 180 210 240 270 300 psi
2 4 6 8 10 12 14 16 18 20 bar
- - - Wetting, — Impact
Flow Rate (4 nozzle) Impact Throw Length (4 nozzle)
m3/h USgpm
7.9 Nozzle m. ft.
34
10 Nozzle
4.7mm (.187") 2.9
31 9.5 3.2mm (.125")
6.9
2.7 9 2.54mm (.100")
28 4.2mm (.165")
8.5
5.9 2.5
25 3.8mm (.150") 8
2.3
22 7.5
4.9
3.4mm (.135")
2.1 7
19
3.2mm (.125")
6.5
3.9 1.9
16 6
1.7
13 2.54mm (.100") 5.5
2.9
1.5 5 2.54mm (.100")
10
4.5
1.9 1.3
7 4
1.1
3.5
0.9 4
30 60 90 120 150 180 210 240 270 300 psi 0.9 3
2 4 6 8 10 12 14 16 18 20 30 60 90 120 150 180 210 240 270 300 psi
bar
2 4 6 8 10 12 14 16 18 20 bar
5.3.991
GJ A2 Rotary jet heads
3 20
HV
5
18
3.75 16
6
MV
14
57 12
STD
6 10
8
7.5 8
LV
10 6
9
15 4
30
10 2
4 6 8 10 12 14 16 18 20 22 24 USgpm
0.9 1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9 5.4 m3/h
A B C D E F G H
mm 503 343 431 31 30 47 47 61
in 19.8 13.5 18.1 1.2 1.2 1.9 1.9 2.4
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ A2
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ A2 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.2m(85”), H3.6m(140”), 2x3.81mm (2xØ3/16”) Time = 2 D2.2m(85”), H3.6m(140”), 2x3.81mm (2xØ3/16”) Time = 8
min. min.
5.3.992
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
.
5.3
Application
The device is designed for use in pharmaceutical, biotechnological,
food and dairy processing applications and is suitable for tanks
and vessels between 0.5 and 30 m3. It is especially well-suited to
processing highly viscous, foaming or thixotropic products and to
chemical processing applications where product cross-contamination
is unacceptable.
Working principle
The Toftejorg SaniJet 20 is a hygienic, rotary jet head device that
cleans in a 3D indexed “Golden Section” pattern. It has an integrated
self-cleaning (patent pending) and self-draining downpipe. The drive
mechanism is located outside the tank, leaving a minimum of parts
inside the vessel or to be submerged into the product. The distance
between the tracks of the jets ensures efficient removal of residual
product from the tank surface, from the start of the cleaning sequence,
allowing for quick jet effective cleaning.
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, it is recommended to place a filter in the supply line.
5.3.993
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.3.994
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
4107-0001
4107-0000
4xø4.2
9
8
8
7
7
6
6
5
3
2 2xø2
2xø2.0
2
1
2 3 4 5 6 7 8 9 10 11 12 13 bar 2 3 4 5 6 7 8 9 10 11 12 13 bar
5.3.995
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
Dimensions (mm), Media Driven Cleaning Time, Complete Pattern, Media driven
Min. RPM of machine body Nozzles mm
5.3 1” Clamp 172
72 PTM (Pattern time minutes)
ISO2852
4107-0003
RPM
537 - 687 - 887 - 1187 - 1387 - 1687
157.25
15
OPTION:
132
Rotacheck 4
Sensor
350 - 500 - 700 - 1000 - 1200 - 1500
4” Clamp
ISO2852
41070144
Ø119 5
10
6
7
8
9
Ø69
4xø4.2
5 11
31
13 2xø3.8LS
15
112.5 3 20
2xø2
2
Ø119
23
2 3 4 5 6 7 8 9 10 11 12 13 bar
Inlet pressure
5.3.996
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
4107-0005
8
6
1” Clamp
340
ISO2852 Throw
(5RPM) 4xø4.2
length 5
OPTION 4
Rotacheck (5RPM) 2xø3.8
142
Sensor
117
523 - 673 - 873 - 1173 - 1376 - 1673
3 (16RPM) 4xø4.2
(5RPM) 2xø2
2 (16RPM) 2xø3.8
360 - 500 - 700 - 1000 - 1200 - 1500
Ø119
4” Clamp (16RPM) 2xø2
ISO2852
1
2 3 4 5 6 7 8 9 10 11 12 13 bar
Inlet pressure
Ø69
31
130
70
41070144
19.5
5.3.997
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
SaniJet 20 SaniJet 20
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time = 1.7 D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time =
min., Water consumption = 171 l 7.6 min., Water consumption = 763 l
5.3.998
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
5.3.999
TJ TZ-89 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg TZ-89 rotary jet head provides 3D indexed low flow
impact cleaning over a defined time period. It is suitable for processing,
storage and transportation tanks and vessels between 0.5 and 50
m3 within e.g. the food, ingredient, heath care and pharmaceutical
industry.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern
is reached after 8 cycles. The drive mechanism is located outside
the tank or process equipment, leaving a minimum of parts to be
submerged into the product.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S61603), Duplex steel (UNS N31803), PTFE, PEEK,
FEP/Silicone
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 0.8µm Temperature
Max. working temperature: . . . . . . . . 95°C
Max throw length: . . . . . . . . . . . . . . 4-7 m Max. ambient temperature: . . . . . . . . 140°C
Impact throw length: . . . . . . . . . . . . 2.5-4 m
Pressure Weight: . . . . . . . . . . . . . . . . . . . . 5.5 - 8.5 kg
Working pressure: . . . . . . . . . . . . . 2-7 bar Connections
Recommended pressure: . . . . . . . . . 5-6.5 bar Inlet connections: . . . . . . . . . . . . . . Thread: 3/4” Rp (BSP) or
Cleaning Pattern NPT, male or
Clamp: 1” ISO 2852
Tank connection: . . . . . . . . . . . . . . Flange: 50 DN6 DIN 2501, or
3" ANSI B 16.5 or
Clamp: 3” or 4" ISO2852
Options
Rotation sensor to verify 3D coverage.
Certificates
2.1 material certificate
5.3.1000
Rotary jet heads TJ TZ-89 Rotary Jet Head
4106-0001
4xø4 70
4.0 8
4xø4
60 7
A
6
3.0 50
5
2.0 3
30 A
2xø2.5
2
B
20 1
4106-0000
1.0
2 3 4 5 6 7 bar 2 3 4 5 6 7 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0003
RPM
16
2.5
J
14
3.0
H
12
3.5
10 4.0
F
4.5 4xø4
8 5.0
E
6.0
C D 6
7.0
9.0
4
G
12.0 2xø2.5
2 20.0
2 3 4 5 6 7 bar
4106-0002
Inlet pressure
K L M
A: Clamp 1" ISO D: Flange 50ND6, DIN2501 Do=140/PC=110/Db=4xø14 Flange 3" ANSI
B: Thread 3/4" Rp (BSP) / NPT 16.5 1991 Do=190.5/PC=152.4/Db=4xø19
C: Clamp 3" ISO E: Adjustable
5.3.1001
TJ TZ-89 Rotary Jet Head Rotary jet heads
F G-DPL H J K L M
Min. 62 Max. 288
5.3 350 190 ¢69 ø72 ø79.5
Max. 96 Min. 254
Min. 62 Max. 438
500 190 ¢69 ø72 ø79.5
Max. 246 Min. 254
Min. 62 Max. 688
750 190 ¢69 ø72 ø79.5
Max. 496 Min. 254
Min. 62 Max. 958
1020 190 ¢69 ø72 ø79.5
Max. 766 Min. 254
Min. 62 Max. 1208
1270 190 ¢69 ø72 ø79.5
Max. 1016 Min. 254
Min. 62 Max. 1438
1500 190 ¢69 ø72 ø79.5
Max. 1246 Min. 254
Standard Design
Special versions include Tri-Clamp connections and ultra-low flow with fast rotation. As standard documentation, the Toftejorg TZ-89 can be supplied
with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-89 TZ-89
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 2.8 D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 11.1 min., Water
min., Water consumption =159 l consumption = 637 l
5.3.1002
Rotary jet heads TJ SaniJet 25 Rotary Jet Head
.
5.3
Application
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in food and dairy processes, pharmaceutical and biotechnology
industries, the device is suitable for processing, mixing and storage
tanks/vessels between 15 and 150 m3. The design is particularly
suitable for ultra-hygienic industries that follow European Hygienic
Engineering & Design Group Guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Ra 0.5µm exterior / Ra 0.8µm internal 316L (UNS S31603), Duplex steel (UNS N31803), Duplex steel (UNS
Max throw length: . . . . . . . . . 12.5- 17 m S21800), PEEK*, PFA* and EPDM*
Impact throw length: . . . . . . . 5.5- 10m
* FDA compliance 21CFR§177
Pressure
Welding connection
Working pressure: . . . . . . . . 3 - 8 bar
1" ISO, 1" ANSI/Sch40, 1½" BPE US/SWG, 1½"Dairy, 1½"ANSI/Sch40
Recommended pressure: . . . . 5 - 6.5 bar
or NW40.
Cleaning Pattern
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
Weight: . . . . . . . . . . . . . . . . . . . . 6.3 kg
Options
Electronic rotation sensor to verify 3D coverage.
First cycle Full pattern Declaration of Conformity with ATEX approved, Category 1 for
installation in zone 0/20.
Certificates
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT, ATEX and
EHEDG.
.
O C T O B E R 2008
5.3.1003
TJ SaniJet 25 Rotary Jet Head Rotary jet heads
4107-0007
4xø6.2
A
4xø5.2 15
15 250
4xø4.2
200
4xø4.2
10 10 4xø5.2
150 4xø6.2
Flow rate Throw length B
100
5
5
50
4107-0010
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4107-0011
RPM
2.5
A
B
15
3.0
F
3.5
C E
D 4.0
10
4.5
5.0
4xø6.2
6.0 4xø5.2
7.0 4xø4.2
5 8.0
4107-0008
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
178 228.5 80 140 ø110 max. 25 ø150 ø195
5.3.1004
Rotary jet heads GJ A6
.
5.3
ky Alfa Laval GJ A6
Optimal tank cleaning for hygienic applications
Application
Setting high standards for cleanliness is critical for product quality
and plant productivity. The Alfa Laval GJ A6 tank cleaning device
delivers powerful tank cleaning with reliable, repeatable, and verifiable
results to meet the stringent hygienic demands of the food, beverage
and personal care industries. Designed to fit through a 7.62 cm (3”)
sanitary fitting, the Alfa Laval GJ A6 is ideal for retrofit applications to
replace resource-heavy static spray balls and costly manual cleaning.
Working principle
The GJ range of high impact tank cleaning devices combine pressure
and flow to create high impact cleaning jets. Cleaning occurs at the
point at which the concentrated stream impacts the surface. It is this
impact and the tangential force that radiates from that point which
blasts contaminants from the surface, scouring the tank interior. In
conjunction with this impact, the device is engineered to rotate in a
precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1" US BPE SCH 5/IDØ25,7
Clip-on
Available option . . . . . . . . . . . . . . . DN25 Clip-on DIN 11850
range 1,
DN25 Clip-on DIN 11850
First Cycle Full Pattern range 2,
ODØ38,1/1½" ISO 2037
The above drawings show the cleaning pattern achieved on a Weld-on
cylindrical horizontal vessel. The difference between the first cycle and
Options
the full pattern represents the number of additional cycles available to
Electronic rotation sensor to verify 3D coverage
increase the density of the cleaning.
Caution
Certificate
Do not use for gas evacuation or air dispersion
2.1 material certificate
5.3.1005
GJ A6 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
2.5 11
2 9
30 55 80 105 130 155 180 psi
2 3 4 5 6 7 8 9 10 11 12 bar
19
18
5
% 17
3.75 16
$
6
4 15
& 14
7 13
5 12
11
' 8
6 10
(
9
9
8
7.5 7
10
10 6
4 7 10 13 16 19 22 25 28 31 34 USgpm
)
* 1 2 3 4 5 6 7 m3/h
A B C D E F G
mm 223 158 54 30 68 70 93
in 8.75 6.19 2.1 1.18 2.67 2.72 3.64
NOTE 1: 1" R-CLIP COLLAR OR 1-1/2" BUTT WELD
5.3.1006
Rotary jet heads GJ A6
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ A6
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ A6 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D3m (120”), H4.8m (190”), 2xØ4.76mm (2xØ3/16”) Time = D3m (120”), H4.8m (190”), 2xØ4.76mm (2xØ3/16”) Time =
3.25 min. 13 min.
5.3.1007
TJ 20G Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg TJ 20G rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in breweries, food and dairy processes and many other
industries, the device is suitable for processing, storage and
transportation tanks and vessels between 15 and 150 m3. The
award-winning design is particularly suitable for hygienic industries that
follow European Hygienic Equipment Design Group guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Exterior surface finish Ra 0.5µm 316L (UNS S31603), Duplex steel (UNS N31803), EPDM, PEEK, PVDF,
Max throw length: . . . . . . . . . 9 - 14 m PFA
Impact throw length: . . . . . . .4 - 8 m
Standard thread: . . . . . . . . . 1” Rp (BSP) or NPT, female Top cone. Temperature
1” Rp (BSP) with hygienic seal Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
Pressure
Working pressure: . . . . . . . . 3-8 bar
Recommended pressure: . . . . 5-6.5 bar Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
First cycle Full pattern
The above drawings show the cleaning pattern achieved on a Certificates
cylindrical horizontal vessel. The difference between the first cycle 2.2, 3.1 material certificate and ATEX.
5.3.1008
Rotary jet heads TJ 20G Rotary Jet Head
4108-0001
4108-0000
4xø5.5 250 15
15
4xø5.5
A 4xø4.6
4xø4.6 A
200
4xø3.9
A
10 10
150
Flow rate 4xø3.9 Throw length
4xø5.5
4xø4.6
100 4xø3.9
B
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Distillery version - flow at 5 bar / 72.5 PSI
4 x ø3.9 = 10 (m3/h)
4 x ø4.6 = 12.4 (m3/h)
4 x ø5.5 = 13.9 (m3/h)
Dimensions (mm)
Min. RPM of machine body Nozzles mm
PTM (Pattern time minutes)
4108-0003
RPM
2.5
A
15
B
3.0
F
3.5
4.0
10
C E 4.5
5.0
D
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
2 3 4 5 6 7 8 bar
G H
Inlet pressure
A B C D E F G H
5.3.1009
TJ 20G Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg TJ 20G is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory. The hygienic
construction of the Toftejorg TJ20G is designed, with the aim to meet both European and American standards and regulations, such as EHEDG,
USDA, USFDA, 3A etc. The TJ20G has been tested according to the EHEDG test procedure on cleanbility and in-line steam sterilisability. As standard
documentation, it can be supplied with a "Declaration of Conformity" for material specifications. Special distillery version available - see Price lists.
TRAX simulation tool
TRAX is a unique software that simulates how the Toftejorg TJ 20G performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine and the
correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time = 2.08 D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time
min., Water consumption = 403 l = 8.3 min., Water consumption = 1612 l
5.3.1010
Rotary jet heads GJ PF FT
.
5.3
ky Alfa Laval GJ PF FT
Powerful tank cleaning at a range of pressures and flows
Application
The Alfa Laval GJ PF FT tank cleaning device provides companies with
up to 85% savings in water, time, energy, and resources compared to
static spray ball tank cleaning. It is ideal for retrofit applications in tanks
with capacities between 18.9 m³ - 94.6 m³ (5,000-25,000 gallons) in
hygienic applications, such as food and beverage and personal care
environments. The Alfa Laval GJ PF FT fits through openings as small
as 10 cm (4”) and operates at low pressures and flows.
Working principle
The GJ range of high impact tank cleaning devices combine pressure
and flow to create high impact cleaning jets. Cleaning occurs at the
point at which the concentrated stream impacts the surface. It is this
impact and the tangential force that radiates from that point which
blasts contaminants from the surface, scouring the tank interior. In
conjunction with this impact, the device is engineered to rotate in a
precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1½" US/IDØ38,4 Clip-on
Available option . . . . . . . . . . . . . . . 1½" ISO 2852 Clamp
1½" NPT female Thread
1½" Rp female Thread
DN40 Clip-on DIN 11850
range 1
First Cycle Full Pattern DN40 Clip-on DIN 11850
range 2
The above drawings show the cleaning pattern achieved on a ODØ38,1/1½" ISO 2037
cylindrical horizontal vessel. The difference between the first cycle and Weld-on
the full pattern represents the number of additional cycles available to
Options
increase the density of the cleaning.
Electronic rotation sensor to verify 3D coverage
Certificate
Caution
2.1 material certificate
Do not use for gas evacuation or air dispersion
5.3.1011
GJ PF FT Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
35
7.4 55
12
25 45
5.4 10
3.4 15 8 35
15 45 75 105 135 165 195 225 255 285 psi 15 45 75 105 135 165 195 225 255 285 psi
1 3 5 7 9 11 13 15 17 19 bar 1 3 5 7 9 11 13 15 17 19 bar
19.5 65
32
61 9.5
18
57 29
16.5 53 8.5
2x ø6.4mm (1/4")
15 49 26
2x ø7.9mm (5/16")
2x ø9.5mm (3/8") 7.5
13.5 45
23
41 6.5
12
37 20
10.5
33 5.5
17
9 29
4.5
7.5 25 14
21
6 3.5
17 11
4.5
13 2.5 8
3 9
1.5 5 1.5 5
0 25 50 75 100 125 150 175 psi 30 45 60 75 90 105 120 135 150 165 180 psi
0 1 2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Custom inlets available. Contact your local Alfa Laval representative for details.
5.3.1012
Rotary jet heads GJ PF FT
46
12.4
42
11.4
38
10.4
34
9.4
2 30
8.4 26
22
7.4
18
6.4
14 LM
5.4
6 10
MV
4.4 SML
10 6
STD
LP
30
3.4 2
20 30 40 50 60 70 80 90 100 USgpm
4.5 6.5 8.5 10.5 12.5 14.5 16.5 18.5 20.5 22.5 m 3/h
&
'
(
) * + ,
Dimensions 2-nozzle
A B C D E F G H I
mm 272 204 175 44 94 176 202 98 129
in 10.70 8.01 6.88 1.73 3.69 6.90 7.95 3.83 5.05
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK
Dimensions 4-nozzle
A B C D E F G H I
mm 272 204 175 44 94 176 202 134.47 160.35
in 10.70 8.01 6.88 1.73 3.69 6.90 7.95 5.29 6.31
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK
A B C D E F G H I
mm 272 204 76 42 94 97 129 97 129
in 10.70 8.01 2.98 1.64 3.69 3.82 5.05 3.82 5.05
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK
5.3.1013
GJ PF FT Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ PF
5.3
FT version can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ PF FT version performs in a specific tank or vessel. The simulation gives information on
wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device
and the correct combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D9.1m (360”), H14.7m (580”), 2xØ7.94mm (2xØ5/16”) Time D9.1m (360”), H14.7m (580”), 2xØ7.94mm (2xØ5/16”) Time
= 4.25 min. = 17 min.
5.3.1014
Rotary jet heads TJ40G Rotary Jet Head
.
5.3
Application
The TJ40G rotary jet head provides 3D indexed impact cleaning over a
defined period. It is automatic and represents a guaranteed means of
achieving quality assurance in tank cleaning. Used in breweries, food
and dairy processes and many other industries with a strict demand for
hygienic tank cleaning. The device is suitable for processing, storage
tanks and vessels between 50 and 500 m3 and industries that require
a certain level of hygienic design.
The TJ40G is the best-in-class in hygienic design and tank cleaning
performance.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles continually bisects the coarser pattern into a denser pattern,
until a full pattern is reached after 8 cycles.
Unique features
Self cleaning : The TJ40G is designed with numerous of features that
ensure self cleaning of the machine, such as directional flow from small
jest in the hub that cleans the exterior of the machine.
Low pressure drop : A low pressure loss over the machine provides
increased cleaning efficiency compared with other tank cleaning
.machine running at same inlet pressure. PHYSICAL DATA
This result in lower cleaning cost as the unit can run at lower Materials
pressure/flow compared to other tank cleaning machines. AISI 316, SAF 2205, PFA, PEEK, EPDM
Burst cleaning : The special nozzle design on the TJ40G Burst is
designed for fast chemical wetting of the tank, this way of cleaning Temperature
reduces time, water and chemical. For more information see the Max. working temperature: . . . . . . . . 95°C
datasheet TJ40G Burst Max. ambient temperature: . . . . . . . 140°C
Available versions
• TJ40G Weight: . . . . . . . . . . . . . . . . . . . . 6.3 kg
• TJ40G Burst cleaning
Options
• TJ40G-HD for Heavy Duties
Rotacheck - Electronic rotation sensor to verify coverage
TECHNICAL DATA
Lubricant: . . . . . . . . . . . . . . Cleaning liquid Caution
Standard Surface finish: . . . . . Exterior surface finish Ra 0.5µm Avoid hard and abrasive particles in the cleaning liquid, as this can
Interior surface finish: . . . . . . Ra 0.8μm cause increased wear and/or damage of internal mechanism. For low
Max throw length (5 bar): . . . . 21.5 m amount of particles in the cleaning media a 3mm strainer is recommend
Impact throw length (5 bar): . . 10.5 m for both the TJ40G and TJ40G-HD For high amount of particles in the
cleaning media a 0.1mm strainer (TJ40G) and 1mm (TJ40G-HD) is
Pressure recommended Do not use for gas evacuation and air dispersion
Working pressure: . . . . . . . . 3-12 bar
Recommended pressure: . . . . 5-7 bar Certificates
2.2, 3.1 material certificate and ATEX
5.3.1015
TJ40G Rotary Jet Head Rotary jet heads
5.3
TJ40G-HD
TJ40G TJ40G Burst TJ40G-HD Burst
4xø6 fast 15.8 20.8 17.5 22.5
4xø6 15.8 20.8 17.5 22.5
4xø6,6 18.2 23.2 20.0 25.0
4xø7,3 20.9 25.9 22.5 27.5
4xø8,1 24.9 29.9 26.5 31.5
4xø9 29.1 34.1 31.0 36.0
4xø10 33.8 38.8 35.5 40.5
4xø11 39.0 44.0 41.0 46.0
2xø10 19.2 21.7 20.3 22.8
2xø11 22.4 24.9 23.4 25.9
Dimensions (mm)
B
G F
J H
B D E F G H J
156 155 90.8 167 187 246 167
5.3.1016
Rotary jet heads TJ40G Rotary Jet Head
Cleaning Pattern
5.3
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure.
A Hygienic welding, female or male adaptor is available for following connections :
Welding adaptors : 2" / 2½" dairy pipes, 1½" / 2" ISO pipe, DN40 / DN50 / DN65
Female adaptors :
1½" BSP, 1½" / 2" NPT
Male adaptors : 1½" / 2" BSP, 1½" / 2" NPT
The hygienic design of the TJ40G makes it the best in class for hygienic design. As standard documentation, it can be supplied with a “Declaration
of Conformity” for material specification.
TRAX simulation tool
Wetting Intensity
(US EUR
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TJ 40G
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
41160018
41160017
41160016
D4.6m H5.5m, Toftejorg TJ40G, 4 x ø7.3 mm, Time = 2 D4.6m H5.5m, Toftejorg TJ40G, 4 x ø7.3 mm, Time
min., Water consumption = 700 l = 16 min., Water consumption = 5600 l
EUREUREUR
5.3.1017
Three-in-one technology for optimized tank cleaning Rotary jet heads
.
5.3
5.3.1018
Rotary jet heads GJ PF
.
5.3
ky Alfa Laval GJ PF
Powerful tank cleaning at a range of pressures and flows
Application
The field-proven Alfa Laval GJ PF is part of the world-renowned range
of Gamajet high impact tank cleaning devices. It has been proven to
provide companies with up to 85% in water, time, energy, and resource
savings compared to static spray balls. This device is capable of
cleaning tanks with capacities between 18.9 m³ - 94.6 m³. The Alfa
Laval GJ PF fits through openings as small as 10 cm and operates
at low pressures and flows, cleaning tanks in the ethanol, paper,
pulp, chemical, steel, industrial fermentation industry, and many other
applications that require high impact cleaning. By implementing this
device into their tank cleaning process, companies spend less time
cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 20 m 316L, PPS, PTFE, EPDM (FKM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 90°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.5 kg
Surface finish . . . . . . . . . . . . . . . . 0.8 µm
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 1.5” weld, 1.5” tri-clamp, 1.5”
ISO 2037 slip fit, 1.5” DIN R1
slip fit, 1.5” DIN R2 slip fit
5.3.1019
GJ PF Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
15.4
18.5
65 80
6.4mm (1/4") 6.4mm (1/4")
13.4 16.5
70
55
14.5
11.4
60
45 12.5
9.4 50
10.5
35
7.4 40
8.5
25 30
5.4 6.5
3.4 15 4.5 20
psi 15 45 75 105 135 165 195 225 255 285 psi
15 45 75 105 135 165 195 225 255 285
1 3 5 7 9 11 13 15 17 19 bar 1 3 5 7 9 11 13 15 17 19 bar
7.5 25 4.5 15
21
6
17 3.5
4.5 10
13
2.5
3 9
1.5 5 1.5 5
0 25 50 75 100 125 150 175 psi 30 60 90 120 150 180 210 240 psi
0 1 2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 bar
Custom inlets available. Contact your local Alfa Laval representative for details.
5.3.1020
Rotary jet heads GJ PF
12.4 42
38
11.4
34
10.4
2 30
9.4
26
8.4
22
7.4
18
6.4
14
HV
5.4
6 10
LM
MV
4.4
10 6
STD
LP
30
3.4 2
20 30 40 50 60 70 80 90 100 110 USgpm
Inlet pressure
Dimensions 4-nozzle Dimensions low-profile
127(
%
$
&
'
(
) * + ,
A B C D E F G H I
272 204 175 44 94 176 202 98 129
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 175 44 94 176 202 134.47 160.35
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 76 42 94 97 129 97 129
NOTE 1: 1-1/2" FNPT/ 2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
5.3.1021
GJ PF Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ PF
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ PF performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D9.1m, H14.7m, 2xØ7.94mm Time = 4.25 min. D9.1m, H14.7m, 2xØ7.94mmTime = 17 min.
5.3.1022
Rotary jet heads TJ MultiJet 25 Rotary Jet Head
.
5.3
Application
The Toftejorg MultiJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 15 and 150 m3. It is designed to work under conditions
where finer particles, etc. in the cleaning media may be re-circulated
through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Connections
Standard female thread: . . . . . . . . . . 1” Rp (BSP) or NPT
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
First cycle Full pattern general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1023
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
4109-0001
4109-0000
4xø5.5
15 250 15
4xø5.5
A 4xø4.6
4xø4.6
200
A 4xø3.9
10 10
4xø3.9 A
150
Flow rate Throw length
4xø5.5
4xø4.6
100 B 4xø3.9
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4109-0002
RPM
2.5
A
B
15
3.0
F
3.5
4.0
C E 10
4.5
D
5.0
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
173 230 75 133 ø110 max. 25 ø150 ø200
5.3.1024
Rotary jet heads TJ MultiJet 25 Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
TRAX simulation tool
TRAX is a unique software that simulates how the Toftejorg MultiJet 25 performs in a specific tank or vessel. The simulation gives information on
wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine
and the correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = 8.3
2.08 min., Water consumption = 403 l min., Water consumption = 1612 l
5.3.1025
GJ 8 Rotary jet heads
.
5.3
ky Alfa Laval GJ 8
The device that transformed the tank cleaning industry
Application
Designed with ergonomics in mind, the Alfa Laval GJ 8 provides the
same high impact clean as traditional, larger tank cleaners but is lighter,
shorter, and narrower. This device is part of the world-renowned
Gamajet range of high impact tank cleaning devices, and is the perfect
alternative to heavy impingement cleaners, time-intensive spray balls,
and costly manual tank cleaning. Compact and efficient, the Alfa Laval
GJ 8 allows for space saving while maintaining the impact, durability,
and range required for optimal impingement tank cleaning. This device
is fluid-driven, eliminating the need for power assistance and is ideal
for cleaning stubborn residues in large tanks in a variety of industries
such as ethanol, paper, pulp, chemical, steel, industrial fermentation
and many more applications requiring high impact cleaning.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 26 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 6.5 kg
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
5.3.1026
Rotary jet heads GJ 8
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m 3/h USgpm
150 Nozzle
33.4
27.4 120
21.4
90 7.9mm (5/16in)
18.4
7.1mm (9/32in)
75
15.4
6.4mm (1/4in)
60
12.4
45
9.4
6.4 30
3.4 15
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
13
5
12
6
11
7 10
9
8
9
7
10
10 6
35 45 55 65 75 85 95 105 115 USgpm
8 10 12 14 16 18 20 22 24 26 m3/h
5.3.1027
GJ 8 Rotary jet heads
5.3
A B C D E F G H I
281 202 215 51 118 216 248 121 165
A B C D E F G
281 217 126 51 211 350 248
5.3.1028
Rotary jet heads GJ 8
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 8
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ 8 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D12.2m, H19.6m, 2xØ7.94mmTime = 3.1 min. D12.2m, H19.6m, 2xØ7.94mm Time = 12.5 min.
5.3.1029
TJ MultiJet 40 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg MultiJet 40 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 50 and 500 m3. It is designed to work under conditions
where fibres, finer particles, etc. in the cleaning media may be
re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S31603), PTFE, PEEK, ETFE, FPM, TFM
Max. throw length: . . . . . . . . . . . . . 8 - 17 m
Surface finish: . . . . . . . . . . . . . . . . Exterior finish: glass blasted
Impact throw length: . . . . . . . . . . . . 4 - 10 m
Temperature
Pressure
Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 3 - 12 bar
Max. ambient temperature: . . . . . . . . 140°C
Recommended pressure: . . . . . . . . . 5 - 6.5 bar
Cleaning Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
Connections
Standard female thread: . . . . . . . . . . 1½" Rp (BSP) or 1½" NPT
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First cycle Full pattern Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1030
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
4106-0014
4106-0013
35 26
24
4xø8
30 22
20
25 18
A 4xø8
16
4xø7 4xø6
14
20 A
4xø7 4xø6
Flow rate Throw length 12
10
15 4xø8
A B
8 4xø7 4xø6
6
10 B
4 B
2
5
2 3 4 5 6 7 8 9 10 11 12 bar
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0015
RPM
1.2
35
1.3
B
1.4
30
1.5
A
1.7
D
25
2.0
20
2.5
4106-0010
15
E 3.0 4xø6
F 100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
6.0
5 8.0
10.0
4106-0011
2 3 4 5 6 7 8 9 10 11 12 bar
G H J
Inlet pressure
A B C D E F G H J
297 170 1½” BSP or 1½” NPT 204 78 152 ø216 ø264 ø180
5.3.1031
TJ MultiJet 40 Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg MultiJet
5.3
40 can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Toftejorg MultiJet 40 performs in a specific tank or vessel. The simulation gives information on
wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine
and the correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
MultiJet 40 MultiJet 40
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time = D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time =
4.3 min., Water consumption = 887 l 18.2 min., Water consumption = 3760 l
5.3.1032
Rotary jet heads GJ 4
.
5.3
ky Alfa Laval GJ 4
Superior tank cleaning for industrial environments
Application
The Alfa Laval GJ 4 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device provides high-impact
cleaning for large-sized tanks with diameters over 4.6 m. This device
is fully capable of high-concentration chemical recirculation cleaning
and high-pressure, low-volume water jet scrubbing in fixed, automated
CIP systems. The Alfa Laval GJ 4 is designed to remove the toughest
residues from large tanks in numerous industries and is customizable
in a wide variety of ways. The Alfa Laval GJ 4 allows companies to
spend less time cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 30.5 m 1.4404 (316L), PPS, FKM (EPDM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 21 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 3.5 - 14 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 12.7 - 13.2kg
Connections
Standard thread . . . . . . . . . . . . . . . 2” NPT, 2” BSP
Options
Electronic rotation sensor to verify 3D coverage. 180° and 105°
directional version available.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
5.3.1033
GJ 4 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
m 3/h USgpm
325 Nozzle
70
300
15.9mm (5/8”)
65
275
60
14.3mm (9/16”)
250
55
45 200
40 175
11.1mm (7/16”)
35 150
30 9.5mm (3/8”)
125
25
100 7.9mm (5/16”)
20
75 7.1mm (9/32”)
15
6.4mm (1/4”)
50
10
5 25
0 0
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
56 28
5 52 5 26
1.25 48 2.5 24
6 44 6 22
1.5 40 3 20
7 36 7 18
32 3.75 16
8 28 8 14
2.5 24 5 12
39 20 69 10
3.75 16 7.5 8
LV LP HP LM HV1 LV LP STD HP HV2 Stator
Stator
5
10 12 10
10 6
35 70 105 140 175 210 245 280 35 70 105 140 175 210 245 280 USgpm
USgpm
8 18 28 38 48 58 68 m3/h 8 18 28 38 48 58 68 m3/h
5.3.1034
Rotary jet heads GJ 4
Dimensions (mm)
5.3
A B C D E F G H I
308 131 331 76 155 331 372 168 219
NOTE 1: 2" NPT FEMALE/ 2-1/2" CAMLOCK. 2" NPT FEMALE/ 2-1/2" NST
5.3.1035
GJ 4 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 4
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation tool
TRAX is a unique software that simulates how the Alfa Laval GJ 4 performs in a specific tank or vessel. The simulation gives information on wetting
intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct
combination of flow, time, and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank
cleaning applications. The TRAX demo is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D21.3m, H34m, 2xØ11.11mm Time = 6 min. D21.3m, H34m, 2xØ11.11mm Time = 24 min.
5.3.1036
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
.
5.3
Application
The Toftejorg MultiJet 50 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 250 and 1,250 m3.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
Connections
Standard female thread: . . . . . . . . . . 2” Rp (BSP) NPT, female
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1
5.3.1037
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
5.3
4109-0007
4109-0006
Flow rate
Cleaning Time, Complete PatternNozzles mm
Min. RPM of
machine body
4109-0007
Inlet pressure
5.3.1038
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Ordering Equipment
Please specify nozzle size, inlet/guide configuration and connections
Options
and confirm application suitability Sizing/selection and installation
Electronic rotation sensor to verify 3D coverage
drawings are available in Alfa Laval’s Selection Tools for Tank Cleaning
5.3.1039
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
5.3
.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg MJ50, 4 x ø10mm 0 % Time = 5.5 D8m H10m, Toftejorg MJ50, 4 x ø10 mm, 0 % Time = 23.3 min.,
min., Water consumption = 2565 l Water consumption = 10868 l
5.3.1040
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
.
5.3
Application
The Toftejorg MultiJet 65 rotary jet head provides 360° indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance from cleaning tanks.
Storage and transportation tanks between 3,000 and 7,000 m3. Used
on tankers and in petro-chemical and chemical processing industries.
The MultiJet 65 is widely used in product carriers.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axis. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Max throw length: . . . . . . . . . 9 - 26 m 1,4401, 1.4404 (316L) PTFE, PVDF, Carbon
Impact throw length: . . . . . . . 5 - 14 m
Surface finish: . . . . . . . . . . . . . . . . Mat
Pressure
Temperature
Working pressure: . . . . . . . . 5–12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure: . . . . 5–10 bar
Max. ambient temperature: . . . . . . . . 140°C
Capacity; . . . . . . . . . . . . . . 38–83 m3/hour
Installation . . . . . . . . . . . . . 2 ½” BSP/NPT
Minimum required passage . . . See dimension drawings Weight: . . . . . . . . . . . . . . . . . . . . 13.6 kg
Cleaning Pattern Certificates
2.1
5.3.1041
TJ MultiJet 65 Rotary Jet Head (4 nozzles) Rotary jet heads
95 160
4xø14
90 400
45
4xø13
85
80 350
140
4xø12
75 40
70
300
4xø11 120 4xø14
65
35 4xø13
60
4xø12
250
55 4xø11
100
30
50
45 200
40 25
80
35
150
75 100 125 150 175
30 75 100 125 150 175
5 6 7 8 9 10 11 12 20
bar/psi 5 6 7 8 9 10 11 12
bar/psi
Flow rate
Cleaning Time, Complete Pattern
Min. RPM of Nozzles mm
machine body
[sec]
80
75
70
65
60
55
50
4xø11
45
40
4xø12
35 4xø13
4xø14
75 100 125 150 175
30
5 6 7 8 9 10 11 12
bar/psi
Inlet pressure
5.3.1042
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
Ordering
Please specify nozzle size, inlet/guide configuration, connections and
confirm application suitability.
5.3.1043
TJ TZ-750 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-750 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for storage and transportation tanks and vessels
between 3,000 and 7,000 m3. Used in chemical processing and the
pulp and paper industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 4 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid 316L (UNS S31603), 1.4401, PTFE, PVDF, Carbon, EFTE.
Standard surface finish: . . . . . . . . . . Ra 0.5µm exterior
Flow rate: . . . . . . . . . . . . . . . . . . . 38 - 83 m3/h Temperature
Max. throw length: . . . . . . . . . . . . . 30 - 40 m Max. working temperature: . . . . . . . . 95°C
Min. required passage: . . . . . . . . . . See dimension drawings Max. ambient temperature: . . . . . . . . 140°C
Pressure Weight
Working pressure: . . . . . . . . . . . . . 5 - 12 bar Portable: . . . . . . . . . . . . . . . . . . . 12.1 kg
Recommended pressure: . . . . . . . . . 5 - 10 bar Fixed: . . . . . . . . . . . . . . . . . . . . . . 3.6 kg
.
.
Certificates
2.1 material certificate and ATEX.
Standard Design
The choice of nozzle diameters can optimise jet impact length and
flow rate at the desired pressure. As standard documentation, the
Toftejorg TZ-750 can be supplied with a “Declaration of Conformity”
for material specifications.
5.3.1044
Rotary jet heads TJ TZ-750 Rotary Jet Head - Portable
4106-0033
4106-0032
110 46
44
100 42
2xø21
40 2xø19
38 2xø17
90
2xø15
36
2xø21
80 34
2xø19
32
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0035
0.5
80
0.55
0.6
70
B
0.65
0.7
60
0.75
C
A
0.8
50
0.9
1.0
40
1.1 2xø15
2xø17
30
1.5 2xø19
2xø21
2.0
4106-0034 20
3.0
D 10 4.0
5.0
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
4106-0023
F G H
A B C D F G H
242 110 337 220 ø343 ø424 ø223
5.3.1045
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/EPDM 42 bar A B C D 1/2" NPT
9614680001 2315 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680003 2315 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680005 2315 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680007 2315 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680009 2315 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680011 2315 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680013 2315 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680015 2315 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
5.3.1046
Rotary jet heads GJ 7
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FKM 42 bar A B C D 1/2” NPT
9614680101 2315 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680103 2315 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680105 2315 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680107 2315 1.1 2 x Ø2.0 LP 12.7 177.8 38.1 22.9
9614680109 2315 1.8 2 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680111 2315 1.8 2 x Ø2.5 LP 12.7 177.8 38.1 22.9
9614680113 2315 1.9 3 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680115 2315 1.9 3 x Ø2.5 STD 12.7 177.8 38.1 22.9
5.3.1047
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FFKM 42 bar A B C D 1/2" NPT
9614680201 2467 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680203 2467 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680205 2467 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680207 2467 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680209 2467 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680211 2467 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680213 2467 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680215 2467 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1048
Rotary jet heads GJ BB
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/EPDM m 3/h Guide A B C D 3/8" NPT
9614631601 2315 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631603 2315 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631605 2315 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631607 2315 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631609 2315 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631611 2315 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1049
GJ BB Rotary jet heads
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/FKM m 3/h Guide A B C D 3/8" NPT
9614631701 2315 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631703 2315 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631705 2315 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631707 2315 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631709 2315 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631711 2315 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1050
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m3/h A B C D 3/4" NPT
9614612901 3033 2.0 2 x Ø3.2 LP 46 224 71 53
9614612904 3033 2.0 2 x Ø3.2 LP 46 224 71 53
9614612907 3033 2.0 2 x Ø3.2 STD 46 224 71 53
9614612910 3033 2.3 2 x Ø3.4 LP 46 224 71 53
9614612913 3033 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1051
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m 3/h A B C D 1.5" Tube
9614612903 3033 2.0 2 x Ø3.2 LP 46 224 71 53
9614612906 3033 2.0 2 x Ø3.2 LV 46 224 71 53
9614612909 3033 2.0 2 x Ø3.2 STD 46 224 71 53
9614612912 3033 2.3 2 x Ø3.4 LP 46 224 71 53
9614612915 3033 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1052
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/EPDM m 3/h A B C D 3/4” BSP
9614613102 3033 2.0 2 x Ø3.2 LP 46 224 71 53
9614613105 3033 2.0 2 x Ø3.2 LV 46 224 71 53
9614613108 3033 2.0 2 x Ø3.2 STD 46 224 71 53
9614613111 3033 2.3 2 x Ø3.4 LP 46 224 71 53
9614613114 3033 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1053
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3/h A B C D 3/4" NPT
9614613001 3299 2.0 2 x Ø3.2 LP 46 224 71 53
9614613004 3299 2.0 2 x Ø3.2 LV 46 224 71 53
9614613007 3299 2.0 2 x Ø3.2 STD 46 224 71 53
9614613010 3299 2.3 2 x Ø3.4 LP 46 224 71 53
9614613013 3299 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1054
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3/h A B C D 1.5" Tube
9614613003 3299 2.0 2 x Ø3.2 LP 46 224 71 53
9614613006 3299 2.0 2 x Ø3.2 LV 46 224 71 53
9614613009 3299 2.0 2 x Ø3.2 STD 46 224 71 53
9614613012 3299 2.3 2 x Ø3.4 LP 46 224 71 53
$
9614613015 3299 2.3 2 x Ø3.4 LV 46 224 71 53
9614613018 3299 2.7 2 x Ø3.8 LP 46 224 71 53
9614613021 3299 2.7 2 x Ø3.8 LV 46 224 71 53
9614613024 3299 2.7 2 x Ø3.8 STD 46 224 71 53
9614613027 3299 2.7 2 x Ø3.8 MV 46 224 71 53
9614613030 3299 3.0 2 x Ø4.2 LV 46 224 71 53
9614613033 3299 3.0 2 x Ø4.2 STD 46 224 71 53 %
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1055
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/FKM m 3/h A B C D 1½" NPT
9614688401 4176 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
&
5.3.1056
Rotary jet heads GJ 10
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless
m 3/h A B C D 1½" NPT
Steel/EPDM
9614688501 4176 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Stainless
m 3/h A B C D 1½" BSP
Steel/EPDM
9614688502 4176 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
5.3.1057
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless
m 3/h A B C D 1½” NPT
Steel/FFKM
9614688601 4555 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Stainless
m 3/h A B C D 1½" BSP
Steel/FFKM
9614688602 4555 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1058
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/EPDM m3/h A B C D 1½" Tri-clamp
9614691303 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5 $
&
&
5.3.1059
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/EPDM m 3/h A B C D 1½" Weld
9614691305 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5 $
5.3.1060
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/EPDM m3/h A B C D 3/4” BSP
9614691302 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691307 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691312 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691317 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691322 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691327 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691332 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691337 3910 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5 $
9614691342 3910 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691347 3910 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691352 3910 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691357 3910 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691362 3910 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691367 3910 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
%
9614691402 3910 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5
9614691407 3910 2.7 4 x Ø3.2 STD 50.8 502.9 45.7 30.5
9614691412 3910 2.7 4 x Ø3.2 HV 50.8 502.9 45.7 30.5
9614691417 3910 3.0 4 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691422 3910 3.0 4 x Ø3.4 STD 50.8 502.9 45.7 30.5
'
9614691427 3910 3.0 4 x Ø3.4 HV 50.8 502.9 45.7 30.5
9614691432 3910 3.2 4 x Ø3.8 LV 50.8 502.9 45.7 30.5 &
5.3.1061
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
9614691503 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691508 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691513 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691518 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691523 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691528 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691533 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691538 3910 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5 $
5.3.1062
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FKM m3/h A B C D 1" Tri-clamp
9614691504 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691509 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691514 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691519 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691524 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691529 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691534 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691539 3910 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5 $
5.3.1063
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
9614691505 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691510 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691515 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691520 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691525 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691530 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691535 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691540 3910 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5 $
5.3.1064
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FKM m3/h A B C D 3/4" NPT
9614691501 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691506 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691511 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691516 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691521 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691526 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691531 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691536 3910 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5 $
9614691541 3910 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691546 3910 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691551 3910 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691556 3910 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691561 3910 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691566 3910 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
%
9614691601 3910 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5
9614691606 3910 2.7 4 x Ø3.2 STD 50.8 502.9 45.7 30.5
9614691611 3910 2.7 4 x Ø3.2 HV 50.8 502.9 45.7 30.5
9614691616 3910 3.0 4 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691621 3910 3.0 4 x Ø3.4 STD 50.8 502.9 45.7 30.5
'
9614691626 3910 3.0 4 x Ø3.4 HV 50.8 502.9 45.7 30.5
9614691631 3910 3.2 4 x Ø3.8 LV 50.8 502.9 45.7 30.5 &
5.3.1065
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FKM m 3/h A B C D 3/4" BSP
9614691502 3910 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691507 3910 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691512 3910 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691517 3910 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691522 3910 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691527 3910 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691532 3910 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5 $
5.3.1066
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FFKM m3/h A B C D 1½" Tri-clamp
9614691703 4176 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691708 4176 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691713 4176 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691718 4176 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691723 4176 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691728 4176 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
$
9614691733 4176 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691738 4176 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5
9614691743 4176 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691748 4176 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691753 4176 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691758 4176 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691763 4176 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691768 4176 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
9614691803 4176 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5 %
5.3.1067
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FFKM m 3/h A B C D 1" Tri-clamp
9614691704 4176 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691709 4176 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691714 4176 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691719 4176 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691724 4176 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691729 4176 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
$
9614691734 4176 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691739 4176 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5
9614691744 4176 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691749 4176 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691754 4176 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691759 4176 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691764 4176 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691769 4176 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
9614691804 4176 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5 %
5.3.1068
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FFKM m3/h A B C D 1½" Weld
9614691705 4176 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691710 4176 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691715 4176 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691720 4176 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691725 4176 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691730 4176 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
$
9614691735 4176 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691740 4176 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5
9614691745 4176 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691750 4176 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691755 4176 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691760 4176 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691765 4176 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691770 4176 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
%
9614691805 4176 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5
9614691810 4176 2.7 4 x Ø3.2 STD 50.8 502.9 45.7 30.5
9614691815 4176 2.7 4 x Ø3.2 HV 50.8 502.9 45.7 30.5
9614691820 4176 3.0 4 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691825 4176 3.0 4 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691830 4176 3.0 4 x Ø3.4 HV 50.8 502.9 45.7 30.5
9614691835 4176 3.2 4 x Ø3.8 LV 50.8 502.9 45.7 30.5 '
5.3.1069
GJ A2 Rotary jet heads
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FFKM m 3/h A B C D 3/4" NPT
9614691701 4176 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691706 4176 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691711 4176 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691716 4176 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691721 4176 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691726 4176 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
9614691731 4176 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5 $
5.3.1070
Rotary jet heads GJ A2
Product code: 5660 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 7bar
Dimension
Stainless Steel/FFKM m3/h A B C D 3/4" BSP
9614691702 4176 1.1 2 x Ø2.5 LV 50.8 502.9 45.7 30.5
9614691707 4176 1.6 2 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691712 4176 1.6 2 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691717 4176 2.0 2 x Ø3.8 LV 50.8 502.9 45.7 30.5
9614691722 4176 2.0 2 x Ø3.8 STD 50.8 502.9 45.7 30.5
9614691727 4176 2.5 2 x Ø4.2 LV 50.8 502.9 45.7 30.5
$
9614691732 4176 2.5 2 x Ø4.2 STD 50.8 502.9 45.7 30.5
9614691737 4176 2.5 2 x Ø4.2 HV 50.8 502.9 45.7 30.5
9614691742 4176 2.7 2 x Ø4.8 LV 50.8 502.9 45.7 30.5
9614691747 4176 2.7 2 x Ø4.8 STD 50.8 502.9 45.7 30.5
9614691752 4176 2.7 2 x Ø4.8 HV 50.8 502.9 45.7 30.5
9614691757 4176 4.1 2 x Ø5.1 LV 50.8 502.9 45.7 30.5
9614691762 4176 4.1 2 x Ø5.1 STD 50.8 502.9 45.7 30.5
9614691767 4176 4.1 2 x Ø5.1 HV 50.8 502.9 45.7 30.5
%
9614691802 4176 2.7 4 x Ø3.2 LV 50.8 502.9 45.7 30.5
9614691807 4176 2.7 4 x Ø3.2 STD 50.8 502.9 45.7 30.5
9614691812 4176 2.7 4 x Ø3.2 HV 50.8 502.9 45.7 30.5
9614691817 4176 3.0 4 x Ø3.4 LV 50.8 502.9 45.7 30.5
9614691822 4176 3.0 4 x Ø3.4 STD 50.8 502.9 45.7 30.5
9614691827 4176 3.0 4 x Ø3.4 HV 50.8 502.9 45.7 30.5
9614691832 4176 3.2 4 x Ø3.8 LV 50.8 502.9 45.7 30.5 '
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1071
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
Air drive: SaniJet 20A - External air drive and integrated down pipe
TE24G10100 12419 1.7 2 x ø2 1" / 4" 350 117 168 69
TE24G10000 12419 1.7 2 x ø2 1" / 4" 500 117 168 69
TE24G10200 12419 1.7 2 x ø2 1" / 4" 700 117 168 69 C
TE24G10400 13765 1.7 2 x ø2 1" / 4" 1000 117 168 69
TE24G10600 14804 1.7 2 x ø2 1" / 4" 1200 117 168 69
TE24G10800 14804 1.7 2 x ø2 1" / 4" 1500 117 168 69
TE24G12100 12419 3.3 2 x ø3.8LS 1" / 4" 350 117 168 69
TE24G12000 12419 3.3 2 x ø3.8LS 1" / 4" 500 117 168 69 B
TE24G12200 12419 3.3 2 x ø3.8LS 1" / 4" 700 117 168 69
TE24G12400 13765 3.3 2 x ø3.8LS 1" / 4" 1000 117 168 69 A
TE24G12600 14804 3.3 2 x ø3.8LS 1" / 4" 1200 117 168 69
D
TE24G12800 14804 3.3 2 x ø3.8LS 1" / 4" 1500 117 168 69 41070147
5.3.1072
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
Passivated 5.3
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Fxxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Qdoc.)
TE24Fxxx9x 0 Q-doc. (Standard)
TE24Fxxx8x 501 ATEX + Q-doc.
TE24Fxxx5x 2199 Q-doc. Incl. FAT-SAT
TE24Fxxx6x 2702 ATEX + Q-doc. Incl. FAT-SAT
TE24Fxxxx0 0 EPDM (Standard)
TE24Fxxxx1 335 FPM
TE24Fxxxx4 4250 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1073
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Hxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Hxxxxx 0 2.2 Material certification (Standard)
TE24Hxxx94 987 Q-doc.
TE24Hxxx74 501 ATEX
TE24Hxxx84 1489 ATEX + Q-doc.
TE24Hxxx54 3187 Q-doc. Incl. FAT-SAT
TE24Hxxx64 3689 ATEX + Q-doc. Incl. FAT-SAT
TE24Hxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1074
Rotary jet heads TJ SaniJet 20
5.3
Documentation overview
TE24Gxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxx-xx 2.2 Material certification (Standard)
TE24Gxxx-9x Q-doc.
TE24Gxxx-7x ATEX
TE24Gxxx-8x ATEX + Q-doc.
TE24Gxxx-5x Q-doc. Incl. FAT-SAT
TE24Gxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxx-x0 EPDM (Standard)
TE24Gxxx-x1 FPM
TE24Gxxx-x4 FFKM
5.3.1075
TJ SaniJet 20 Rotary jet heads
5.3
PPL
Item No. EUR Description Dimension (mm)
Stainless steel A B
Rotacheck Sensor + Relay Universal with ATEX
With 3.1 Certificate Sensor (*)
TE52E07090 105 2 metrescable 65 27
TE52E07091 105 10 metres cable 65 27
5.3.1076
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
TD 517-016
5.3.1077
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
5.3 Passivated
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Exxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Q-doc.)
TE24Exxx9x 0 Q-doc. (Standard)
TE24Exxx8x 501 ATEX + Q-doc.
TE24Exxx5x 2199 Q-doc. Incl. FAT-SAT
TE24Exxx6x 2702 ATEX + Q-doc. Incl. FAT-SAT
TE24Exxxx0 0 EPDM (Standard)
TE24Exxxx1 335 FPM
TE24Exxxx4 4250 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1078
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Cxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Cxxxxx 0 2.2 Material certification (Standard)
TE24Cxxx94 987 Q-doc.
TE24Cxxx74 501 ATEX
TE24Cxxx84 1489 ATEX + Q-doc.
TE24Cxxx54 3187 Q-doc. Incl. FAT-SAT
TE24Cxxx64 3689 ATEX + Q-doc. Incl. FAT-SAT
TE24Cxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1079
TJ SaniJet 20 Rotary jet heads
5.3
Documentation overview
TE24Bxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Bxxx-xx 2.2 Material certification (Standard)
TE24Bxxx-9x Q-doc.
TE24Bxxx-7x ATEX
TE24Bxxx-8x ATEX + Q-doc.
TE24Bxxx-5x Q-doc. Incl. FAT-SAT
TE24Bxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Bxxx-x0 EPDM (Standard)
TE24Bxxx-x1 FPM
TE24Bxxx-x4 FFKM
Add-on RotaCheck
Sensor
N/A - No possibility of additional integrated Rotacheck
5.3.1080
Rotary jet heads TJ TZ-89
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
C E
Stainless Steel m 3/h Media/tank A DPL F Clamp (1" x 3" ISO 2852)
min. Max.
TE20A006 5786 1.9 2 x ø2.5 1" / 3" 1020 62 to 766 254 958 65
TE20A080 5842 1.9 2 x ø2.5 1" / 3" 350 62 to 96 254 288 65
TE20A081 5842 1.9 2 x ø2.5 1" / 3" 500 62 to 246 254 438 65
TE20A082 5842 1.9 2 x ø2.5 1" / 3" 750 62 to 496 254 688 65
TE20A003 5786 3.5 4 x ø4 1" / 3" 1020 62 to 766 254 958 65
TE20A050 5842 3.5 4 x ø4 1" / 3" 350 62 to 96 254 288 65
TE20A051 5842 3.5 4 x ø4 1" / 3" 500 62 to 246 254 438 65
TE20A052 5842 3.5 4 x ø4 1" / 3" 750 62 to 496 254 688 65
TE20A053 5978 3.5 4 x ø4 1" / 3" 1270 62 to 1016 254 1208 65
TE20A054 5978 3.5 4 x ø4 1" / 3" 1500 62 to 1246 254 1438 65
Clamp (1" x 4" ISO 2852)
TE20A107 5958 1.9 2 x ø2.5 1" / 4" 1020 62 to 766 254 958 65
TE20A155 6015 1.9 2 x ø2.5 1" / 4" 350 62 to 96 254 288 65
TE20A156 6015 1.9 2 x ø2.5 1" / 4" 500 62 to 246 254 438 65
TE20A157 6015 1.9 2 x ø2.5 1" / 4" 750 62 to 496 254 688 65
TE20A007 5958 3.5 4 x ø4 1" / 4" 1020 62 to 766 254 958 65
TE20A055 6015 3.5 4 x ø4 1" / 4" 350 62 to 96 254 288 65
TE20A056 6015 3.5 4 x ø4 1" / 4" 500 62 to 246 254 438 65
TE20A057 6015 3.5 4 x ø4 1" / 4" 750 62 to 496 254 688 65
TE20A058 6150 3.5 4 x ø4 1" / 4" 1270 62 to 1016 254 1208 65
TE20A059 6150 3.5 4 x ø4 1" / 4" 1500 62 to 1246 254 1438 65
Clamp x Flange (1" ISO 2852 x DN50 PN6 DIN)
TE20A104 5786 1.9 2 x ø2.5 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A160 5842 1.9 2 x ø2.5 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A161 5842 1.9 2 x ø2.5 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A162 5841 1.9 2 x ø2.5 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A100 5786 3.5 4 x ø4 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A130 5842 3.5 4 x ø4 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A131 5842 3.5 4 x ø4 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A132 5842 3.5 4 x ø4 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A133 5978 3.5 4 x ø4 1" / DN50 PN6 1270 62 to 1016 254 1208 65
TE20A134 5978 3.5 4 x ø4 1" / DN50 PN6 1500 62 to 1246 254 1438 65 TD 523-204
5.3.1081
TJ TZ-89 Rotary jet heads
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
Thread x flange (¾”
C E
Stainless Steel m 3/h Media/tank A DPL F Rp-male (BSP) x DN50
min. Max.
PN6 DIN)
TE20A004 5786 1.9 2 x ø2.5 ¾” x DN50 1020 62 to 766 254 958 65
TE20A060 5842 1.9 2 x ø2.5 ¾” x DN50 350 62 to 96 254 288 65
TE20A061 5842 1.9 2 x ø2.5 ¾” x DN50 500 62 to 246 254 438 65
TE20A062 5842 1.9 2 x ø2.5 ¾” x DN50 750 62 to 496 254 688 65
TE20A000 5786 3.5 4 x ø4 ¾” x DN50 1020 62 to 766 254 958 65
TE20A030 5842 3.5 4 x ø4 ¾” x DN50 350 62 to 96 254 288 65
TE20A031 5842 3.5 4 x ø4 ¾” x DN50 500 62 to 246 254 438 65
TE20A032 5842 3.5 4 x ø4 ¾” x DN50 750 62 to 496 254 688 65
TE20A033 5978 3.5 4 x ø4 ¾” x DN50 1270 62 to 1016 254 1208 65
TE20A034 5978 3.5 4 x ø4 ¾” x DN50 1500 62 to 1246 254 1438 65
Thread x flange (¾” NPT x 3” ANSI B16.5)
TE20A005 6132 1.9 2 x ø2.5 ¾” x 3” 1020 62 to 766 254 958 65
TE20A070 6187 1.9 2 x ø2.5 ¾” x 3” 350 62 to 96 254 288 65
TE20A071 6187 1.9 2 x ø2.5 ¾” x 3” 500 62 to 246 254 438 65
TE20A072 6187 1.9 2 x ø2.5 ¾” x 3” 750 62 to 496 254 688 65
TE20A002 6131 3.5 4 x ø4 ¾” x 3” 1020 62 to 766 254 958 65
TE20A040 6187 3.5 4 x ø4 ¾” x 3” 350 62 to 96 254 288 65
TE20A041 6187 3.5 4 x ø4 ¾” x 3” 500 62 to 246 254 438 65
TE20A042 6187 3.5 4 x ø4 ¾” x 3” 750 62 to 496 254 688 65
TE20A043 6322 3.5 4 x ø4 ¾” x 3” 1270 62 to 1016 254 1208 65
TE20A044 6322 3.5 4 x ø4 ¾” x 3” 1500 62 to 1246 254 1438 65
Thread x w.o flange (¾” Rp-male (BSP) x w.o)
TE20A000-10 5234 3.5 4 x ø4 ¾” x - 1020 254 958 65
Special tools
TE81B039 49 Hook spanner for TZ-89
TD 517-016
5.3.1082
Rotary jet heads GJ A6
Product code: 5653 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/EPDM m3/h A B C D 1" Slip Fit
9614618801 3986 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
&
&
5.3.1083
GJ A6 Rotary jet heads
Product code: 5653 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/EPDM m 3/h A B C D 1" DIN 1185 R2 Slip Fit
9614618804 3986 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
&
&
Stainless Steel/FKM m 3/h A B C D 1" Slip Fit
9614619001 3986 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
&
5.3.1084
Rotary jet heads GJ A6
Product code: 5653 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/FKM m3/h A B C D 1" DIN 1185 R1 Slip Fit
9614619003 3986 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
&
&
&
5.3.1085
GJ A6 Rotary jet heads
Product code: 5653 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
9614619201 3986 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
&
5.3.1086
Rotary jet heads GJ A6
Product code: 5653 Surface finish: Bright
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/FFKM m3/h A B C D 1" DIN 1185 R1 Slip Fit
9614619203 4214 2.8 2 x Ø3.2 LV 27.9 223.5 45.7 50.8 $
9614619215 4214 3.3 2 x Ø3.8 STD 27.9 223.5 45.7 50.8
9614619223 4214 3.9 2 x Ø4.2 STD 27.9 223.5 45.7 50.8
9614619227 4214 3.9 2 x Ø4.8 STD 27.9 223.5 45.7 50.8
9614619235 4214 4.3 2 x Ø5.7 STD 27.9 223.5 45.7 50.8
9614619239 4214 4.3 2 x Ø5.7 MV 27.9 223.5 45.7 50.8
9614619307 4214 3.3 3 x Ø 3.2 STD 27.9 223.5 45.7 50.8
9614619315 4214 3.9 3 x Ø 3.8 STD 27.9 223.5 45.7 50.8
9614619319 4214 4.1 3 x Ø 4.2 STD 27.9 223.5 45.7 50.8 %
9614619331 4214 4.4 3 x Ø 4.8 MV 27.9 223.5 45.7 50.8
9614619339 4214 4.9 3 x Ø 5.7 MV 27.9 223.5 45.7 50.8
'
&
&
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1087
TJ SaniJet 25 Rotary jet heads
EHEDG Certified Surface finish: Bright
Product code: 5482 Tank Cleaning Machine
5.3
A
F
TD 523-229
Add-on prices
TE20JXXX9X 987 Q-doc.
TE20JXXX8X 1489 ATEX + Q-doc.
TE20JXXX7X 501 ATEX
TE20JXXX5X 3187 Q-doc. incl. FAT - SAT
TE20JXXX6X 3689 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc.
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T140°C
5.3.1088
Rotary jet heads TJ20G with PVDF or PEEK impellar
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL
Item No. Flow at 5 bar Nozzles/ Dimension (mm) Connection
EUR
Dimension
PVDF (standard) m 3/h A C E F Thread (1” Rp-female (BSP))
TE20G000 5869 7 4 x ø3.9 230 36 16 100
TE20G002 5869 9.5 4 x ø4.6 230 36 16 100
TE20G004 5869 12 4 x ø5.5 230 36 16 100
PEEK
TE20G00002 6197 7 4 x ø3.9 230 36 16 100
TE20G00202 6197 9.5 4 x ø4.6 230 36 16 100
TE20G00402 6197 12 4 x ø5.5 230 36 16 100
5.3.1089
TJ20G distillery version with PVDF or PEEK impellar Rotary jet heads
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
mm
TD 517-016
5 mm Caliper
8 mm Socket
wrench with pin
Item No. explanation Add-on explanation
TE20G0XX 2.2 Material Certification is included
TE20G0XX02 - Declaration of conformity EN 10204, Sub clause 2.2 test report
TE52D03X
TE20G0XX90 3.1 Material Certification is included
TE20G0XX92 - EN 10204 type 3.1 inspection certificate
TE52D03X90
TE20G0XX70 ATEX approved machine for use in explosive atmospheres.
TE20G0XX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T140°C
5.3.1090
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
9614649008 4062 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614649036 4062 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614649064 4062 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614649108 4062 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614649136 4062 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614649164 4062 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3
%
'
&
5.3.1091
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
9614649009 4062 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614649037 4062 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614649065 4062 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614649109 4062 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614649137 4062 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614649165 4062 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3
%
'
&
5.3.1092
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1093
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1094
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1095
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1096
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1097
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1098
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
9614649609 4062 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614649637 4062 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614649665 4062 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614649709 4062 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614649737 4062 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614649765 4062 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3
%
'
&
5.3.1099
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1100
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1101
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1102
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1103
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1104
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
9614650208 4328 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614650236 4328 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614650264 4328 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614650308 4328 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614650336 4328 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614650364 4328 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3
%
'
&
5.3.1105
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
9614650209 4328 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614650237 4328 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614650265 4328 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614650309 4328 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614650337 4328 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614650365 4328 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3
%
'
&
5.3.1106
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1107
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1108
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1109
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1110
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
&
'
&
5.3.1111
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1112
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1113
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1114
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1115
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1116
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1117
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1118
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1119
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1120
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1121
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1122
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1123
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1124
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1125
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1126
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1127
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1128
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1129
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1130
Rotary jet heads GJ PF flow-through version
Product code: 5661 Surface finish: Bright
5.3
'
&
5.3.1131
GJ PF flow-through version Rotary jet heads
Product code: 5661 Surface finish: Bright
5.3
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1132
Rotary jet heads TJ40G Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
A
9690000305 7016 24.9 4xø8.1 233 155
9690000306 7016 29.1 4xø9 233 155
9690000307 7016 33.8 4xø10 233 155
F
9690000308 7016 39 4xø11.2 233 155
41160029
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male 41160020
Gasket included
5.3.1133
TJ40G Rotary Jet Head Rotary jet heads
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
5.3.1134
Rotary jet heads TJ40G Rotary Jet Head
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000313 7818 24.9 4xø8.1 233 155
9690000314 7818 29.1 4xø9 233 155
9690000315 7818 33.8 4xø10 233 155
9690000316 7818 39 4xø11.2 233 155 F
41160029
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1135
TJ40G Rotary Jet Head Rotary jet heads
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
A
9690000321 7542 24.9 4xø8.1 233 155
9690000322 7542 29.1 4xø9 233 155
9690000323 7542 33.8 4xø10 233 155
9690000324 7542 39 4xø11.2 233 155 F
41160029
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
9690006601 46 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1136
Rotary jet heads TJ40G Rotary Jet Head
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000329 8344 24.9 4xø8.1 233 155
9690000330 8344 29.1 4xø9 233 155
9690000331 8344 33.8 4xø10 233 155
9690000332 8344 39 4xø11.2 233 155 F
41160029
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1137
TJ40G-HD Rotary Jet Head Rotary jet heads
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
A
9690000205 7016 26.5 4xø8.1 233 155
9690000206 7016 31.0 4xø9 233 155
9690000207 7016 35.5 4xø10 233 155
9690000208 7016 41.0 4xø11.2 233 155 F
41160029
A
F
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1138
Rotary jet heads TJ40G-HD Rotary Jet Head
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000213 7818 26.5 4xø8.1 233 155
9690000214 7818 31.0 4xø9 233 155
9690000215 7818 35.5 4xø10 233 155
F
9690000216 7818 41.0 4xø11.2 233 155
41160029
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1139
TJ40G-HD Rotary Jet Head Rotary jet heads
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
A
9690000221 7542 26.5 4xø8.1 233 155
9690000222 7542 31.0 4xø9 233 155
9690000223 7542 35.5 4xø10 233 155
9690000224 7542 41.0 4xø11.2 233 155 F
41160029
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1140
Rotary jet heads TJ40G-HD Rotary Jet Head
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000229 8344 26.5 4xø8.1 233 155
9690000230 8344 31.0 4xø9 233 155
9690000231 8344 35.5 4xø10 233 155
9690000232 8344 41.0 4xø11.2 233 155 F
41160029
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1141
TJ40G Burst Rotary Jet Head Rotary jet heads
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
A
9690000405 29.9 4xø8.1 233 155
9690000406 34.1 4xø9 233 155
9690000407 38.8 4xø10 233 155 F
41160031
A
F
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male 41160020
Gasket included
5.3.1142
Rotary jet heads TJ40G Burst Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
5.3.1143
TJ40G Burst Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
A
9690000413 29.9 4xø8.1 233 155
9690000414 34.1 4xø9 233 155
9690000415 38.8 4xø10 233 155
9690000416 44 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1144
Rotary jet heads TJ40G Burst Rotary Jet Head
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000421 29.9 4xø8.1 233 155
9690000422 34.1 4xø9 233 155
9690000423 38.8 4xø10 233 155
9690000424 44 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
9690006601 46 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1145
TJ40G Burst Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
A
9690000429 29.9 4xø8.1 233 155
9690000430 34.1 4xø9 233 155
9690000431 38.8 4xø10 233 155
9690000432 44 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1146
Rotary jet heads TJ40G-HD Burst Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
A
9690000105 31.5 4xø8.1 233 155
9690000106 36.0 4xø9 233 155
9690000107 40.5 4xø10 233 155 F
41160031
A
F
Gasket included
5.3.1147
TJ40G-HD Burst Rotary Jet Head Rotary jet heads
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
5.3.1148
Rotary jet heads TJ40G-HD Burst Rotary Jet Head
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000113 31.5 4xø8.1 233 155
9690000114 36.0 4xø9 233 155
9690000115 40.5 4xø10 233 155
9690000116 46.0 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1149
TJ40G-HD Burst Rotary Jet Head Rotary jet heads
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
A
9690000121 31.5 4xø8.1 233 155
9690000122 36.0 4xø9 233 155
9690000223 40.5 4xø10 233 155
9690000124 46.0 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1150
Rotary jet heads TJ40G-HD Burst Rotary Jet Head
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
A
9690000129 31.5 4xø8.1 233 155
9690000130 36.0 4xø9 233 155
9690000131 40.5 4xø10 233 155
9690000132 46.0 4xø11.2 233 155 F
41160031
A
F
Gasket is included
Female Thread adaptor
9690006610 46 1½" BSP female
Gasket included
Male thread adaptors
9690006611 46 1½" BSP male
9690006612 46 2" BSP male
9690006613 46 1½" NPT male
9690006614 46 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1179 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1151
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" NPT
9614639201 3645 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614639508 3645 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614639536 3645 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639564 3645 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639608 3645 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639636 3645 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639664 3645 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1152
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP
9614639202 3645 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614639509 3645 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614639537 3645 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639565 3645 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639609 3645 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639637 3645 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639665 3645 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1153
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" TRI-CLAMP
9614639203 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1154
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" SLIP FIT
9614639205 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1155
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/EPDM m 3/h A B C D
SLIP FIT
9614639206 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1156
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/EPDM m 3/h A B C D
SLIP FIT
9614639207 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1157
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" WELD
9614639204 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1158
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" NPT
9614639801 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1159
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" BSP
9614639802 3645 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640109 3645 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640137 3645 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640165 3645 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640209 3645 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640237 3645 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640265 3645 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1160
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" TRI-CLAMP
9614639803 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1161
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" SLIP FIT
9614639805 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1162
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614639806 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1163
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614639807 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1164
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" WELD
9614639804 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1165
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" NPT
9614640401 3910 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640708 3910 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640736 3910 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640764 3910 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640808 3910 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640836 3910 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640864 3910 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1166
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" BSP
9614640402 3910 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640709 3910 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640737 3910 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640765 3910 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640809 3910 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640837 3910 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640865 3910 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1167
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" TRI-CLAMP
9614640403 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1168
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" SLIP FIT
9614640405 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1169
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614640406 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1170
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614640407 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1171
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" WELD
9614640404 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
&
5.3.1172
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP low-profile
9614639402 3645 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2 $
&
1-1/2" TRI-CLAMP
Stainless Steel/EPDM m 3/h A B C D
low-profile
9614639403 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
5.3.1173
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1 SLIP
Stainless Steel/EPDM m 3/h A B C D
FIT low profile
9614639406 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1174
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" NPT low-profile
9614640001 3645 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2 $
&
&
1-1/2" TRI-CLAMP
Stainless Steel/FKM m 3/h A B C D
low-profile
9614640003 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
5.3.1175
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" SLIP FIT low-profile
9614640005 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1176
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" WELD low-profile
9614640004 3645 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1177
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" TRI-CLAMP
Stainless Steel/FFKM m 3/h A B C D
low-profile
9614640603 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1178
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2 SLIP
Stainless Steel/FFKM m 3/h A B C D
FIT low-profile
9614640607 3910 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1179
TJ MultiJet 25 with PVDF or PEEK impellar Rotary jet heads
Product code: 5475 Tank Cleaning Machine Surface treatment: Mat
Product code: 5546 Welding Adaptor
5.3
Gasket is included
Add-on prices
TE20GXXX70 501 ATEX
TE20GXXX72 501 ATEX
Standard tool kit
TE81B085 157 Spanner for MJ25
Spanner 12/13 mm
5 mm calipers
TD 517-016
8 mm soket wrench w. pin
Item No. explanation Add-on explanation
TE20GXXX70 ATEX approved machine for use in explosive atmospheres.
TE20GXXX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T140°C
5.3.1180
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1181
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1182
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1183
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1184
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1185
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1186
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1187
TJ MultiJet 40 Rotary jet heads
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3/h 2 nozzles A C E F Thread (1½” Rp-female (BSP))
Steel
TE21M202 5539 13 2 x ø7 50% 274 50 16 270 C
TE21M210 5539 13 2 x ø7 100% 274 50 16 270
E
TE21M212 5539 16 2 x ø8 100% 274 50 16 270
TE21M228 5539 19 2 x ø9 0% 274 50 16 270
2 x ø10
A
TE21M230 5539 22 0% 274 50 16 270
F
TD 523-227
E
TE21M112 5539 16 2 x ø8 100% 274 50 16 270
TE21M128 5539 19 2 x ø9 0% 274 50 16 270
2 x ø10
A
TE21M130 5539 22 0% 274 50 16 270
F
TD 523-227
Flow at 5
4 nozzles Thread (1½” Rp-female (BSP))
bar
TE21M018 5539 12.5 4 x ø6 100% 274 50 16 205 C
E
TE21M022 5539 19 4 x ø8 100% 274 50 16 205
TE21M026 5539 19 4 x ø8 0% 274 50 16 205
A
F
TD 523-228
F
TD 523-228
5.3.1188
Rotary jet heads TJ MultiJet 40
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 40
TE52D018 146 1½” Rp-male (BSP)/40 mm DIN pipe (OD = 40 mm)
TE52D020 146 1½” Rp-male (BSP)/1½” ISO thread pipe (OD = 48.3 mm)
TE52D021 146 1½” Rp-male (BSP)/2” dairy pipe (OD = 51 mm)
Gasket is included
Add-on prices
TE21MXXX70 501 ATEX
Standard tool kit
TE81B055 198 Hex key for 5/16"
Hex screwdriver 5/32"
8 mm socket wrench with pin
Special tools
TE81B033 134 Pusher for 1½" machines TD 517-016
5.3.1189
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1190
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652706 3792 12.5 3 x Ø6.4 STD PIN 76.2 307.3 152.4 330.2
9614652712 3792 14.8 3 x Ø7.1 STD PIN 76.2 307.3 152.4 330.2
9614652718 3792 19.3 3 x Ø7.9 STD PIN 76.2 307.3 152.4 330.2
9614652728 3792 27.3 3 x Ø9.5 LM PIN 76.2 307.3 152.4 330.2
9614652736 3792 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 152.4 330.2
9614652742 3792 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 152.4 330.2 &
9614652750 3792 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 152.4 330.2
9614652752 3792 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
9614652756 3792 52.2 3 x Ø15.9 STD PIN 76.2 307.3 152.4 330.2
9614653106 3792 12.5 3 x Ø6.4 STD CL 76.2 307.3 152.4 330.2
9614653112 3792 14.8 3 x Ø7.1 STD CL 76.2 307.3 152.4 330.2
9614653118 3792 19.3 3 x Ø7.9 LM CL 76.2 307.3 152.4 330.2
9614653128 3792 27.3 3 x Ø9.5 HV1 CL 76.2 307.3 152.4 330.2
9614653136 3792 34.1 3 x Ø11.1 HV1 CL 76.2 307.3 152.4 330.2
9614653142 3792 39.7 3 x Ø12.7 HV2 CL 76.2 307.3 152.4 330.2
9614653150 3792 47.7 3 x Ø14.3 HV2 CL 76.2 307.3 152.4 330.2
9614653156 3792 52.2 3 x Ø15.9 HV2 CL 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1191
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614652849 3792 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 152.4 330.2
9614652855 3792 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
9614653205 3792 12.5 3 x Ø6.4 STD CL 76.2 307.3 152.4 330.2
9614653211 3792 14.8 3 x Ø7.1 STD CL 76.2 307.3 152.4 330.2
9614653217 3792 19.3 3 x Ø7.9 STD CL 76.2 307.3 152.4 330.2
9614653227 3792 27.3 3 x Ø9.5 LM CL 76.2 307.3 152.4 330.2
9614653235 3792 34.1 3 x Ø11.1 HV1 CL 76.2 307.3 152.4 330.2
9614653241 3792 39.7 3 x Ø12.7 HV1 CL 76.2 307.3 152.4 330.2
9614653249 3792 47.7 3 x Ø14.3 HV2 CL 76.2 307.3 152.4 330.2
9614653255 3792 52.2 3 x Ø15.9 HV2 CL 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1192
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652850 3792 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 152.4 330.2
9614652856 3792 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
9614653206 3792 12.5 3 x Ø6.4 STD CL 76.2 307.3 152.4 330.2
9614653212 3792 14.8 3 x Ø7.1 STD CL 76.2 307.3 152.4 330.2
9614653218 3792 19.3 3 x Ø7.9 STD CL 76.2 307.3 152.4 330.2
9614653228 3792 27.3 3 x Ø9.5 LM CL 76.2 307.3 152.4 330.2
9614653236 3792 34.1 3 x Ø11.1 HV1 CL 76.2 307.3 152.4 330.2
9614653242 3792 39.7 3 x Ø12.7 HV1 CL 76.2 307.3 152.4 330.2
9614653250 3792 47.7 3 x Ø14.3 HV2 CL 76.2 307.3 152.4 330.2
9614653256 3792 52.2 3 x Ø15.9 HV2 CL 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1193
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1194
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1195
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1196
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1197
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614653505 4210 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653511 4210 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653517 4210 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653527 4210 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653535 4210 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653541 4210 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653549 4210 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653555 4210 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 FT A B C D 2” BSP 180° Down
9614651906 4210 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614651912 4210 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614651918 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614651920 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614651928 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614651936 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614651942 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614651950 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653506 4210 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653512 4210 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653518 4210 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653528 4210 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653536 4210 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653542 4210 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653550 4210 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653556 4210 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 OIL A B C D 2” NPT 180° Down
9614652005 4210 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652011 4210 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652017 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614652019 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614652027 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614652035 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614652041 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614652049 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653605 4210 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653611 4210 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653617 4210 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653627 4210 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653635 4210 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653641 4210 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653649 4210 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653655 4210 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1198
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614653606 4210 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653612 4210 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653618 4210 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653628 4210 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653636 4210 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653642 4210 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653650 4210 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653656 4210 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m3/h 655:1 FT A B C D 2” NPT 180° Down
9614652105 4210 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652111 4210 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652117 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6 $
5.3.1199
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1200
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652317 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652319 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652321 4210 18.2 2 x Ø9.5 HV1 PIN 76.2 307.3 307.3 78.7
9614652323 4210 18.2 2 x Ø9.5 HV2 PIN 76.2 307.3 307.3 78.7
%
9614652325 4210 23.8 2 x Ø11.1 STD PIN 76.2 307.3 307.3 78.7
9614652327 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
9614652329 4210 23.8 2 x Ø11.1 HV1 PIN 76.2 307.3 307.3 78.7
9614652331 4210 23.8 2 x Ø11.1 HV2 PIN 76.2 307.3 307.3 78.7
'
9614652333 4210 29.5 2 x Ø12.7 LM PIN 76.2 307.3 307.3 78.7 &
9614652335 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652337 4210 29.5 2 x Ø12.7 HV2 PIN 76.2 307.3 307.3 78.7
9614652339 4210 35.2 2 x Ø14.3 LM PIN 76.2 307.3 307.3 78.7
9614652341 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652343 4210 35.2 2 x Ø14.3 HV2 PIN 76.2 307.3 307.3 78.7
9614652345 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652347 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652349 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1201
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614652318 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652320 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652328 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652336 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652342 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652350 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
9614652417 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652419 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652427 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652435 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652441 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652449 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
9614652418 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652420 4210 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652428 4210 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7 %
9614652436 4210 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652442 4210 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652450 4210 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
9614652517 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652527 4210 23.8 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652533 4210 29.5 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652541 4210 35.2 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652549 4210 39.7 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1202
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652518 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652528 4210 23.8 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652534 4210 29.5 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652542 4210 35.2 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652550 4210 39.7 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
'
&
9614652617 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652627 4210 23.8 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652633 4210 29.5 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652641 4210 35.2 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652649 4210 39.7 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
'
&
9614652618 4210 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652628 4210 23.8 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652634 4210 29.5 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
%
9614652642 4210 35.2 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652650 4210 39.7 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1203
TJ MultiJet 50 Rotary jet heads
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3/h 2 nozzles A C E F Thread (2” Rp-female (BSP))
Steel
TE22M162 6934 28 2 x ø11 100% 330 65 16 337 C
TE22M164 6934 32.5 2 x ø12 100% 330 65 16 337
E
TE22M168 6934 32.5 2 x ø12 0% 330 65 16 337
TE22M180 6934 35.5 2 x ø13 0% 330 65 16 337
ø14
A
TE22M182 6934 37.5 2 x 0% 330 65 16 337
TE22M184 6934 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
E
TE22M128 6934 32.5 2 x ø12 0% 330 65 16 337
TE22M130 6934 35.5 2 x ø13 0% 330 65 16 337
ø14
A
TE22M132 6934 37.5 2 x 0% 330 65 16 337
TE22M134 6934 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
Flow at 5
4 nozzles Thread (2” Rp-female (BSP))
bar
TE22M040 6934 23 4 x ø8 100% 330 65 16 268 C
E
TE22M050 6934 28 4 x ø9 0% 330 65 16 268
TE22M052 6934 32 4 x ø10 0% 330 65 16 268
A
F
TD 523-228
F
TD 523-228
5.3.1204
Rotary jet heads TJ MultiJet 50
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 50
TE52D025 166 2” Rp-male (BSP)/ 2” ISO thread pipe (OD = 60.3 mm)
TE52D026 166 2” Rp-male (BSP)/2½” dairy pipe (OD = 63.5 mm)
Gasket is included
Add-on prices
TE22MXXX70 0 ATEX
Standard tool kit
TE81B065 199 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16”
Hex screwdriver 3/16”
5 mm calipers
Special tools
TD 517-016
TE81B031 348 Pusher for gear frame
TE81B032 329 Fixture set for gear frame
TE81B131 1878 Tool for upper collar
TE81B132 1878 Tool for lower collar
Item No. explanation Add-on explanation
TE22MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C0°C to +140°C
5.3.1205
TJ MultiJet 65 Rotary jet heads
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
E
TE23M128 7412 64 2 x ø19 0% 288 80 20 337
TE23M130 7412 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M138 7412 64 2 x ø19 0% 288 80 20 337
TE23M140 7412 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M014 7412 56 4 x ø13 0% 288 80 20 268
TE23M015 7412 60 4 x ø14 0% 288 80 20 268
A
F
TD 523-228
F
TD 523-228
5.3.1206
Rotary jet heads TJ MultiJet 65
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
PPL
Item No.
EUR
Add-on prices
TE23MXXX70 501 ATEX
Standard tool kit
TE81B065 199 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
5 mm caliper (1 piece)
TD 517-016
Special tools
TE81B031 348 Pusher for gear frame
TE81B032 329 Fixture set for gear frame
Item No. explanation Add-on explanation
TE23MXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
5.3.1207
TJ TZ-750 Rotary jet heads
Product code: 5580 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE22EXXX70 501 ATEX
Standard tool kit
TE81B065 199 Hex key 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
5 mm caliper (1 piece)
TD 517-016
Special tools
TE81B031 348 Pusher for gear frame
TE81B032 329 Fixture set for gear frame
Item No. explanation Add-on explanation
TE22EXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
Other connection available on request
5.3.1208
5.4 Rotating Spray Head
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
TJ SaniMicro Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1210
TJ SaniMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1212
TJ SaniMidget Retractor , A Retractable Rotary Spray Head . . . . . . . . . . . .5.4.1214
TJ SaniMidget SB UltraPure Rotary Spray Head . . . . . . . . . . . . . . . . . . . . .5.4.1217
TJ SaniMidget SB 3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1219
TJ MultiMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1221
TJ SaniMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1223
TJ SaniMagnum SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . .5.4.1225
TJ MultiMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1227
TJ SaniMega SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1229
Price lists
TJ SaniMicro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1231
TJ SaniMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1236
TJ SaniMidget SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1240
TJ SaniMidget Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1242
TJ MultiMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1244
TJ SaniMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1246
TJ SaniMagnum SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1252
TJ MultiMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1253
TJ SaniMega SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1254
TJ SaniMicro Rotary Spray Head Rotating Spray Head
5.4
ky Alfa Laval TJ SaniMicro Rotary Spray Head
Low Flow Saves on Water and Chemicals
Application
The Toftejorg SaniMicro is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg SaniMicro’s rotating head makes the device suitable for all
industrial cleaning applications, including tanks, reactors, vessels and
other containers ranging from 0.05 to 1 m3, depending on dimensions
and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMicro to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers
all internal surfaces of the vessel.
5.4.1210
Rotating Spray Head TJ SaniMicro Rotary Spray Head
5.0
80 3
A NF
70
4.0 360°
270°UP
60 A LF
2
NF= 360°,
Flow 3.0 50 Throw 270°UP, 180°D
rate length
40 360° LowFlow LF= 360° LowFlow,
270°UP LowFlow 1 270°UP LowFlow
2.0
30 180°D
B NF
LF
20 B
1.0
0
4100-0001
4100-0000
1 2 3 bar 1 2 3 bar
Dimensions (mm)
t
E
F
A
A
A
4100-0003
4100-0002
4100-0004
B B
B
TH ID OD x t
3/8" Rp (BSP) ISO: ø17.4 mm ISO: ø17.2 x 1 mm
3/8" NPT DIN Range 1: ø18.2 mm DIN Range 1: ø18 x 1 mm
BPE US / DIN Range 2 : ø19.2 mm DIN Range 2: ø19 x 1.5 mm
BPE US: ø19.05 x ø1.65 mm
Type A B E F G
Tread 62 ø25 11
Clip-on 62 ø25 11 5.9 ø3.6
Weld-on 77.500 ø25
5.4.1211
TJ SaniMidget Rotary Spray Head Rotating Spray Head
5.4
ky Alfa Laval TJ SaniMidget Rotary Spray Head
Hygienic, Low-Flow Cleaning
Application
The Toftejorg SaniMidget is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 0.1 to 10 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMidget to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
5.4.1212
Rotating Spray Head TJ SaniMidget Rotary Spray Head
4101-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
180°D
75
Flow rate 180°D Throw length
4 2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4101-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5 m3/h.
Dimensions (mm)
t
E
F
A
A
4101-0002
4101-0003
4101-0004
B
B
B
TH ID OD x t
3/4”Rp (BSP) ISO: ø25.3 mm ISO: ø25 x 1.2 mm
3/4” NPT BPE US: ø25.7 mm BPE US: ø25.4 x 1.65 mm
DIN Range 1: ø28.3 mm DIN Range 1: ø28 x 1 mm
DIN Range 2: ø29.3 mm DIN Range 2: ø29 x 1.5 mm
Type A B C E F G
Thread 102 ø45 30 10
Clip-on 133.5 ø45 30 15 ø4
Weld-on 120.5, 500, 1000 ø45
5.4.1213
TJ SaniMidget Retractor Rotating Spray Head
5.4
ky Alfa Laval TJ SaniMidget Retractor, A Retractable Rotary Spray Head
Does not interfere with production
Application
The Toftejorg SaniMidget Retractor is installed where fully automated
and validated cleaning can assure higher productivity due to less
cleaning time in e.g. spray drying applications within the food,
ingredients and pharmaceutical industry. Larger ducts, channels,
cyclones, chambers, complexed reactors, vent lines etc. can
therefore be cleaned to the highest standards with no manual or
semi automated interference, and avoiding any product carry over or
hazardous incidents.
Working principle
The Toftejorg SaniMidget Retractor is available with two styles of
retracting mechanisms: Pneumatic Driven, which uses air pressure to
extend and retract the cleaning head, and Media Driven, which uses
the pressure of the cleaning media to extend the cleaning head and an
integrated spring to retract it. The Rotary Spray Head creates a fan of
fluid in a swirling pattern. The distribution pattern of the cleaner head
generates a vibrating impact as well as cascading flow coverage of
all internal surfaces of the tank.
5.4.1214
Rotating Spray Head TJ SaniMidget Retractor
4101-0009
10 4
270ºU
A
9 270°U
8 3
7
Flow rate Throw length
6 2
B
5 270°U
4
1
4101-0008
1 2 3 4 5 6 bar
1 2 3 4 5 6 bar
5.4.1215
TJ SaniMidget Retractor Rotating Spray Head
Dimensions (mm)
5
M/S & A/S
5.4 Stroke A B C D E F G H Weight
100 100 505 605 133 ø76.1 ø85 7 60.5 5.0 kg
150 150 635 785 183 ø76.1 ø85 7 60.5 5.5 kg
3 4 250 250 895 1145 283 ø76.1 ø85 7 60.5 6.4 kg
A/A
Stroke A B C D E F G H Weight
100 100 435 535 133 ø76.1 ø85 7 60.5 5.6 kg
B
E
D
1
A
4101-0010
Tank Connection
Connections
Clamp Welded Welded
1. Tank connections
H
2. Cleaning media
1" Clamp ISO 2852
4101-0011
3. Air supply - pneumatic driven only F G
ISO 228-G 1/8 3” Clamp ISO 2852 3” ISO 2037/US DN80 DIN 11.850
4. Option
Magnetic sensor
5. Adjustable valve - media driven only
5.4.1216
Rotating Spray Head TJ SaniMidget SB UltraPure Rotary Spray Head
Application
The Toftejorg SaniMidget SB UltraPure Rotary Spray Head is with its
3A approval, preliminary designed for the dairy industry with respect
to self-cleaning, self-draining and inspectability. Its novel patent
pending one-clip assembly offers easy installation, disassembly
and inspection without compromising cleanability or drainability.
Sizing/selection and installation drawings are available. Contact Alfa
Laval for recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB
UltraPure to rotate, with fans of water laid out in a swirling pattern on
the entire perimeter exposed to the spray pattern. This generates a
vibrating impact in the 270° upward pattern and a dynamic cascading
flow that covers internal surfaces of the tank, vessel or reactor. The
SaniMidget SB UltraPure is designed according to EHEDG and the
design meets the requirements of 3-A standards.
Connections
- Weld-on: 1” ISO 2037, or DN25 DIN11850-R1, or 1” BPE US
360° 270° up - Clip-on: 1” BPE US
Clip-on options
Standard Design Easy-on/off clip (ø4.0 mm). (Clip needed for both clip-on and weld-on
The SaniMidget SB UltraPure can be supplied with 3.1 certificates for versions to assemble the machine)
metallic parts and FDA conformity and USP Class IV on non-metallic
parts.
Certificates
2.2 material certificate and EHEDG
As add-on: Q-doc, Q-doc incl. FAT & SAT and ATEX.
O C T O B E R 2008
5.4.1217
TJ SaniMidget SB UltraPure Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
12
30
A
Throw 3 10 Throw
Flow B Flow A
length length
rate 5 rate 8
[m3/h]
20 [USgpm]
(radius) (radius)
[m] 2 [ft.]
6
10 B 4
1
2
0 4114-0009 0 0 4114-0010 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m3/h.
Note:
The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure
drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1218
Rotating Spray Head TJ SaniMidget SB 3-A Rotary Spray Head
Application
The Toftejorg SaniMidget SB 3-A Rotary Spray Head is preliminary
designed for the pharmaceutical industry with respect to self-cleaning,
self-draining and inspectability. Its novel patent pending one-clip
assembly offers easy installation, disassembly and inspection
without compromising cleanability or drainability. Sizing/selection
and installation drawing are available. Contact Alfa Laval for
recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB 3-A
to rotate, with fans of water laid out in a swirling pattern on the entire
perimeter exposed to the spray pattern. This generates a vibrating
impact in the 270° upward pattern and a dynamic cascading flow that
covers internal surfaces of the tank, vessel or reactor. The SaniMidget
SB 3-A is designed according to EHEDG and GMP Guidelines.
Temperature
Max. working temperature: . . . 95°C
Max. ambient temperature: . . . 150°C
O C T O B E R 2008
5.4.1219
TJ SaniMidget SB 3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
A 12
B 30
3 A 10 Throw
Throw
Flow Flow
length length
rate 5 rate 8
[m3/h]
20 [USgpm]
(radius) (radius)
[m] 2 [ft.]
6
B 4
10 1
2
0 4114-0007 0 0 4114-0008 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1220
Rotating Spray Head TJ MultiMidget Rotary Spray Head
Application
The Toftejorg MultiMidget is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMidget’s rotating head makes the device suitable for
all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 0.1 m3 to 10 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMidget to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers all
internal surfaces of the vessel. The MultiMidget are designed to be
installed in any given angle.
Certificates
2.1 material certificate.
5.4.1221
TJ MultiMidget Rotary Spray Head Rotating Spray Head
4102-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
75 180°D
Flow rate Throw length
4 180°D
2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4102-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5m3/h.
t
G
D
E
F
A
A
4102-0002
4102-0003
B
4102-0004
B
TH ID OD x t
1/2" Rp (BSP) ISO : ø25.3 mm Welded on pipe
3/4" Rp (BSP) ISO: ø25 x 1.6 mm
1/2" NPT DIN Range 2: ø29 x 1.5 mm
3/4" NPT
Type A B C D E F G
Tread 137(BSP), 150(NPT) ø45 32 12(BSP) 25(NPT) 9(BSP) 22.5(NPT)
Clip-on 155 ø45 30 15 ø4.2
Weld-on 500 ø45
5.4.1222
Rotating Spray Head TJ SaniMagnum Rotary Spray Head
Application
The Toftejorg SaniMagnum is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 5 m3 to 50 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMagnum to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid Inlet connections/Head: . . . . . . . . . . 316L (UNS S31603)
Wetting radius: . . . . . . . . . . . . . . . . Max. 3 m Bearing race parts: . . . . . . . . . . . . . Duplex steel (UNS S31803)
Impact cleaning radius: . . . . . . . . . . Max. effective 2 m Balls: . . . . . . . . . . . . . . . . . . . . . . 316L (UNS S31603) /PTFE*
Pressure Clip parts . . . . . . . . . . . . . . . . . . . 316
Working pressure: . . . . . . . . . . . . . 1-3 bar * FDA compliance 21CFR§177
Recommended pressure: . . . . . . . . . 2 bar
Standard Surface finish:
Spray Pattern exterior: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
internal: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
Temperature
Standard Design Max. working temperature: . . . . . . . . 95°C
As standard documentation, the Toftejorg SaniMagnum can be Max. ambient temperature: . . . . . . . . 140°C
supplied with a “Declaration of Conformity” for material specifications Weight
or 3.1 certification for metallic parts. Conformity of Declaration ATEX Thread and clip-on: . . . . . . . . . . . . . 0.76 kg
available on request. The device is available in hastelloy C22 (balls in On pipe: . . . . . . . . . . . . . . . . . . . 0.97/1.52 kg
hastelloy C276) with 3.1 certification for metallic parts. ATEX approved,
Category 1 for installation in zone 0/20. Connections
- Thread: 1 1/4” or 1 1/2” Rp (BSP) or NPT
Certificates - Weld-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R2, or 1 1/2”
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX. or 2” BPE US
. - Clip-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R1 or R2, or 1
1/2” or 2” BPE US
5.4.1223
TJ SaniMagnum Rotary Spray Head Rotating Spray Head
4103-0001
350
20 B 360° Low- 180° Down
A 300 Flow/270°UP 4
LowFlow/180° Down
A2 270° UP LowFlow Wetting
15 250
Flow Throw A1 360° LowFlow
3
rate B length
200 A2 B1 360°/270° UP Impact
10 180° Down cleaning
150 B1
2 B2 270° UP LowFlow Impact
B2 360° LowFlow cleaning
4103-0005
100
5
1
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
For Clip-on models, the flow rate is increased by approx. 1.5 m3/h
Dimensions (mm)
t
E
F
A
A
4103-0002
A
4103-0003
4103-0004
TH ID OD x t
1 1/4” (BSP) ID 1: 1½” ø38.4 mm ISO ø38 x 1.2 mm
1 1/4” NPT ID 2: 2” ø51.3 mm BPE US ø38.1 x 1.65 mm
1½" (BSP) DIN Range 1 ø40.4 mm BPE US ø50.8 x 1.65 mm
1½" NPT DIN Range 2 ø41.4 mm DIN Range 1 ø40 x 1 mm
DIN Range 2 ø41 x 1.5 mm
Type A B C E F G
Tread 130 ø65 44 10
Clip-on 157 ø65 30 15 ø4.2
Weld-on 157, 500, 1000 ø65
5.4.1224
Rotating Spray Head TJ SaniMagnum SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMagnum SB Rotary Spray Head is
designed with respect to Self-Cleaning, Self-Draining and Inspectability.
Its novel patented One-clip assembly offers easy installation,
disassembly and inspection without compromising cleanability and
drainability. The Toftejorg SaniMagnum SB is an efficient replacement
for the traditional Static Spray Ball as it offers liquid impact on the
entire tank wall that lies within the spray pattern – a 270°U or a 360°
pattern; both at a lower flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the head of the Toftejorg
SaniMagnum SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metalic parts: . . . . . . . . . . . . . . . . . 316L
Wetting radius: . . . . . . . . . . . . . . . . Max. 4.5 m Non-metallic parts: . . . . . . . . . . . . . PEEK 450G
Impact cleaning radius: . . . . . . . . . . Max. 2.4 m Surface finish: . . . . . . . . . . . . . . . . Ra 0.8 µm
Steam or gas (air): . . . . . . . . . . . . . Not supported – contact AL
Temperature
Pressure Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 1-3 bar Max. ambient temperature: . . . . . . . . 150°C
Recommended pressure: . . . . . . . . . 2 bar
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 1½” BPE US, 1½” ISO 2037
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up Clip
Easy-on/off clip (ø4.0 mm)
Standard Design Clip needed for both clip-on and weld-on versions to assemble
The Toftejorg SaniMagnum SB can be supplied with 3.1 Certificates the machine.
for metallic parts and 3-A Conformity* on its plastic part.
Recommended tank size: . . . . . . . . 23-68 m3
*Implies that the material complies with FDA 21CFR.
Certificates
Sizing/selection and installation drawing are available. Contact Alfa
2.2 Material Certificate and EHEDG and 3-A
Laval for recommendations.
As add-on: 3.1 Material Certificate and ATEX.
O C T O B E R 2008
5.4.1225
TJ SaniMagnum SB/3-A Rotary Spray Head Rotating Spray Head
5 20 4
1
10 2
0 4103-0008 0 0 4103-0009 0
0 1 2 3 0 1 2 3
Inlet pressure Inlet pressure
A = 360° - B = 270° A = Wetting - B = Impact Cleaning
For Clip-on models, the flow rate is increased by approx. 1.5 m3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
t
E
G
A
A
4113-0000
4113-0001
B B
Dimensions (mm)
Type A B E G ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.4.1226
Rotating Spray Head TJ MultiMagnum Rotary Spray Head
Application
The Toftejorg MultiMagnum is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMagnum’s rotating head makes the device suitable
for all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 5 m3 to 50 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMagnum to rotate, and the fan-shaped jets lay out a swirling
pattern throughout the tank or reactor. This generates the impact
needed for the efficient removal of residual product; the cascading
flow covers all internal surfaces of the vessel. The MultiMagnum are
designed to be installed in any given angle.
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
5.4.1227
TJ MultiMagnum Rotary Spray Head Rotating Spray Head
4104-0001
m³/h l/min
20
5.4
A A: 360° A: 360°
300
270° UP A 270° UP
3
180° Down
15 250
100
5
4104-0000
0 0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (mm)
Thread Weld-on
OD
ID
t
C
E
D
A
A
4104-0003
4104-0002
B B
TH OD x t
1 1/4” Rp (BSP) Welded on
pipe
1 1/4” NPT ISO: ø38 x 1.6 mm
DIN Range 2: ø41 x 1.5 mm
Type A B C D E
Thread 183 ø65 46 16 15
Weld-on 1000 ø65
5.4.1228
Rotating Spray Head TJ SaniMega SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMega SB Rotary Spray Head is designed
with respect to Self-Cleaning, Self-Draining and Inspectability. Its novel
patented One-clip assembly offers easy installation, disassembly and
inspection without compromising cleanability and drainability. The
Toftejorg SaniMega SB is an efficient replacement for the traditional
Static Spray Ball as it offers liquid impact on the entire tank wall that
lies within the spray pattern – a 270°U or a 360° pattern; both at a
lower flow and high flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the spray head of the Toftejorg
SaniMega SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
5.4.1229
TJ SaniMega SB/3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 50 0 10 20 30 40 50
5.4 45 6
190
40 180 18
170 A
160 5 16
35 B
150
A 140 14
30 130 4
B 120 Flow Throw 12 Throw
Flow 25 110
100 rate length C 10 length
rate 3
C 90 [US- (radius) (radius)
[m3/h] 20
80 gpm] [m] D 8 [ft.]
15 70
60 2 6
50
10 40 2
30 1
5 20 2
10
0 4105-0006 0 0 4105-0007 0
0 1 2 3 4 0 1 2 3 4
Inlet pressure [bar] Inlet pressure [bar]
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
G
t
E
A
A
4112-0000
4112-0001
B B
Dimensions (mm)
Type A B G E ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.4.1230
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
Add-on prices
TE14XXXX91 415 Q-doc.
TE14XXXX71 238 ATEX
TE14XXXX81 653 ATEX + Q-doc.
TE14XXXX51 1267 Q-doc. incl. FAT - SAT
TE14XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1231
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
5.4
TD 523-174_1
Add-on prices
TE14FXXX81 238 ATEX + Q-doc.
TE14FXXX51 851 Q-doc. incl. FAT - SAT
TE14FXXX61 1089 Q-doc. incl. FAT - SAT + ATEX
5.4.1232
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1233
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1234
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
E
TE14B00301 712 2.6 270° up 21 62 25 11
TE14B00401 712 1.6 270° up low flow 21 62 25 11
TE14B00201 712 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D00001 4757 2.7 360° 21 62 25 11
TE14D00101 4757 1.6 360° low flow 21 62 25 11
4100-0005
TE14D00301 4756 2.6 270° up 21 62 25 11
TE14D00401 4756 1.6 270° up low flow 21 62 25 11
TE14D00201 4756 1.6 180° down 21 62 25 11
B
E
TE14B01301 712 2.6 270° up 21 62 25 11
TE14B01401 712 1.6 270° up low flow 21 62 25 11
TE14B01201 712 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D01001 4757 2.7 360° 21 62 25 11
TE14D01101 4756 1.6 360° low flow 21 62 25 11
4100-0005
TE14D01301 4756 2.6 270° up 21 62 25 11
TE14D01401 4756 1.6 270° up low flow 21 62 25 11
TE14D01201 4756 1.6 180° down 21 62 25 11
B
Add-on prices
TE14XXXX91 415 Q-doc
TE14XXXX71 238 ATEX
TE14XXXX81 653 ATEX + Q-doc
TE14XXXX51 1267 Q-doc. incl. FAT - SAT
TE14XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T140°C
5.4.1235
TJ SaniMidget Rotating Spray Head
Product code 5542 Surface finish: Semi Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h A B E F G ID Clip-on (1” ISO 2037)
TE10B10001 725 6 360° 133.5 45 30 15 4.2 25.3
TE10B13001 725 6.5 270° up 133.5 45 30 15 4.2 25.3
Hastelloy C22
TE10D10001 4918 6 360° 133.5 45 30 15 4.2 25.3
TE10D13001 4918 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX91 415 Q-doc
TE10XXXX71 238 ATEX
TE10XXXX81 653 ATEX + Q-doc
TE10XXXX51 1267 Q-doc. incl. FAT - SAT
TE10XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1236
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless steel m3/h A B E E G ID Clip-on (1” ISO 2037)
TE10F10091 1745 6 360° 133.5 45 30 15 4.2 25.3
TE10F13091 1745 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX81 653 ATEX + Q-doc.
TE10XXXX51 1267 Q-doc. incl. FAT - SAT
TE10XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1237
TJ SaniMidget Rotating Spray Head
Product code: 5542 Surface finish: Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h OD x t A B Weld-on (1" ISO 2037)
TE10B20201 725 5.5 360° 25 x 1.2 120.5 45
TE10B23201 725 6 270° up 25 x 1.2 120.5 45
TE10B22201 725 3.5 180° down 25 x 1.2 120.5 45
TE10B20001 847 5.5 360° 25 x 1.2 500 45
TE10B23001 847 6 270° up 25 x 1.2 500 45
TE10B22001 847 3.5 180° down 25 x 1.2 500 45
TE10B20101 961 5.5 360° 25 x 1.2 1000 45
TE10B23101 961 6 270° up 25 x 1.2 1000 45
TE10B22101 961 3.5 180° down 25 x 1.2 1000 45
TD 523-028_1
Hastelloy C22
TE10D20201 4918 5.5 360° 25 x 1.2 120.5 45
TE10D23201 4918 6 270° up 25 x 1.2 120.5 45
TE10D22201 4918 3.5 180° down 25 x 1.2 120.5 45
Stainless Steel Weld-on (DN25 DIN11850-R2)
TE10B20401 725 5.5 360° 29 x 1.5 120.5 45
TE10B23401 725 6 270° up 29 x 1.5 120.5 45
TE10B22401 725 3.5 180° down 29 x 1.5 120.5 45
TD 523-028_1
TE10B23601 961 6 270° up 29 x 1.5 1000 45
TE10B22601 961 3.5 180° down 29 x 1.5 1000 45
Hastelloy C22
TE10D20401 4918 5.5 360° 29 x 1.5 120.5 45
TE10D23401 4918 6 270° up 29 x 1.5 120.5 45
TE10D22401 4918 3.5 180° down 29 x 1.5 120.5 45
Stainless Steel Weld-on (1" ASME BPE)
TE10B20301 725 5.5 360° 25.4 x 1.65 120.5 45
TE10B23301 725 6 270° up 25.4 x 1.65 120.5 45
TE10B22301 725 3.5 180° down 25.4 x 1.65 120.5 45
TE10B20701 847 5.5 360° 25.4 x 1.65 500 45
TE10B23701 847 6 270° up 25.4 x 1.65 500 45
TE10B22701 847 3.5 180° down 25.4 x 1.65 500 45
TE10B20801 961 5.5 360° 25.4 x 1.65 1000 45
TE10B23801 961 6 270° up 25.4 x 1.65 1000 45
TE10B22801 961 3.5 180° down 25.4 x 1.65 1000 45
TD 523-028_1
Hastelloy C22
TE10D20301 4918 5.5 360° 25.4 x 1.65 120.5 45
TE10D23301 4918 6 270° up 25.4 x 1.65 120.5 45
TE10D22301 4918 3.5 180° down 25.4 x 1.65 120.5 45
Add-on prices
TE10XXXX91 415 Q-doc.
TE10XXXX71 238 ATEX
TE10XXXX81 653 ATEX + Q-doc.
TE10XXXX51 1267 Q-doc. incl. FAT - SAT
TE10XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1238
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: Bright
5.4
Add-on prices
TE10XXXX91 415 Q-doc.
TE10XXXX71 238 ATEX
TE10XXXX81 653 ATEX + Q-doc.
TE10XXXX51 1267 Q-doc. incl. FAT - SAT
TE10XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
5.4.1239
TJ SaniMidget SB Rotary Spray Head Rotating Spray Head
Product code : 5545 (3-A version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10200 859 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE16BXXX90 415 3.1 Material Certificate is included.
TE16BXXX70 238 ATEX+2.2
TE16BXXX80 653 ATEX+3.1
Documentation specification Explanation to Add-on
TE16BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1240
Rotating Spray Head TJ SaniMidget SB Rotary Spray Head
Product code: 5547 (UltraPure version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10295 1369 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX95 0 Standard, Q-doc, 3.1 Material Certificate is included
TE16BXXX85 238 ATEX+Q-doc, 3.1 Material Certificate is included.
TE16BXXX55 1267 Q-doc, 3.1 Incl. Qualification Package FAT-SAT
TE16BXXX65 1504 ATEX+Q-doc, 3.1 Incl. Qualification Package FAT-SAT
Documentation specification Explanation to Add-on
TE16BXXX95 Standard, Q-doc, 3.1 Material Certificate is included
-EN 10204 type 3.1 Inspection Certificate
-USP Class VI certificate
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
TE16BXXX85 Q-doc, 3.1 Material Certificate is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1241
TJ SaniMidget Retractor Rotating Spray Head
Product code: 5471 Surface treatment: Semi bright
5.4
PPL
Item No. Flow at 3 bar Dimension (mm) Connection
EUR
Media extend - spring Clamp x clamp (1” x 3”
m³/h Inlet/Tank A C D E F
retract (MS) ISO 2852)
TE75M030 * 7.3 1" / 3" 505 133 60.5 100 46
TE75M031 * 7.3 1" / 3" 635 183 60.5 150 46
TE75M032 * 7.3 1" / 3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M130 * 7.3 1" / 3" 435 133 60.5 100 46
TE75M131 * 7.3 1" / 3" 535 183 60.5 150 46
TE75M132 * 7.3 1" / 3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M230 * 7.3 1" / 3" 505 133 60.5 100 46
TE75M231 * 7.3 1" / 3" 635 183 60.5 150 46
TE75M232 * 7.3 1" / 3" 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x DN85 DIN11850)
TE75M000 * 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M001 * 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M002 * 7.3 1" / ø85 mm 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M100 * 7.3 1" / ø85 mm 435 133 60.5 100 46
TE75M101 * 7.3 1" / ø85 mm 535 183 60.5 150 46
TE75M102 * 7.3 1" / ø85 mm 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M200 * 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M201 * 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M202 * 7.3 1" / ø85 mm 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x 3” ISO 2037/US)
TE75M010 * 7.3 1" / ø3" 505 133 60.5 100 46
TE75M011 * 7.3 1" / ø3" 635 183 60.5 150 46
TE75M012 * 7.3 1" / ø3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M110 * 7.3 1" / ø3" 435 133 60.5 100 46
TE75M111 * 7.3 1" / ø3" 535 183 60.5 150 46
TE75M112 * 7.3 1" / ø3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M210 * 7.3 1" / ø3" 505 133 60.5 100 46
TE75M211 * 7.3 1" / ø3" 635 183 60.5 150 46
TE75M212 * 7.3 1" / ø3" 895 283 60.5 250 46
* On request
5.4.1242
Rotating Spray Head TJ SaniMidget Retractor
Product code: 5471 Surface treatment: Semi bright
5.4
PPL
Item No.
EUR
Sensor:
TE75M305 Stroke sensor Standard (1 pc. sensor + 1 pc. mounting clip)
TE75M30470 316 Stroke sensor with ATEX (1 pc. sensor + 1 pc. mounting clip)
Add-on price
TE75MXXX90 629 3.1
TE75MXXX70 277 ATEX
TE75MXXX80 906 ATEX + 3.1
TE75MXXXX2 1235 FFKM seal (Product contact affected)
Item No. explanation Add-on explanation
TE75MXXX 0 2.2 Material Certification is included (standard)
- Declaration of conformity EN 10204, Sub clause 2.2 test report
TE75MXXX90 0 3.1 Material Certification is included
- EN 10204 type 3.1 inspection certificate
TE75MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T188°C Tamp 0°C to 150°C
5.4.1243
TJ MultiMidget Rotating Spray Head
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m³/h OD/ID x t A B Weld-on (1" ISO 2037)
TE10M200 918 5.5 360° 25/22.6 x 1.2 500 45
TE10M220 918 3.5 180° down 25/22.6 x 1.2 500 45
TE10M230 918 6 270° up 25/22.6 x 1.2 500 45
5.4.1244
Rotating Spray Head TJ MultiMidget
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m³/h A B C D E Thread (½" Rp-female (BSP))
TE10M000 796 5.5 360° 137 45 32 12 9
TE10M020 796 3.5 180° down 137 45 32 12 9
TE10M030 796 6 270° up 137 45 32 12 9
5.4.1245
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1246
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.4
Add-on prices
TE11XXXX81 653 ATEX + Q-doc.
TE11XXXX51 1267 Q-doc. incl. FAT - SAT
TE11XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1247
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B221 1412 10 180° down 38 x 1.2 1000 65
Hastelloy C22
TE11D202 8414 15.5 360° 38 x 1.2 157 65
TE11D242 8414 11 360° low flow 38 x 1.2 157 65
TE11D232 8414 15.5 270° up 38 x 1.2 157 65
TE11D248 8414 11 270° up low flow 38 x 1.2 157 65
TE11D222 8414 10 180° down 38 x 1.2 157 65
Stainless Steel Weld-on (1½" ISO 2037/ASME BPE tube)
TE11B252 1099 15.5 360° 38.1 x 1.65 157 65
TE11B262 1099 11 360° low flow 38.1 x 1.65 157 65
TE11B282 1099 15.5 270° up 38.1 x 1.65 157 65
TE11B292 1097 11 270° up low flow 38.1 x 1.65 157 65
TE11B272 1099 10 180° down 38.1 x 1.65 157 65
TE11B250 1412 15.5 360° 38.1 x 1.65 1000 65
TE11B260 1412 11 360° low flow 38.1 x 1.65 1000 65
TE11B280 1412 15.5 270° up 38.1 x 1.65 1000 65
TE11B290 1412 11 270° up low flow 38.1 x 1.65 1000 65
TD 523-020_1
TE11B270 1412 10 180° down 38.1 x 1.65 1000 65
Hastelloy C22
TE11D252 8414 15.5 360° 38.1 x 1.65 157 65
TE11D262 8414 11 360° low flow 38.1 x 1.65 157 65
TE11D282 8414 15.5 270° up 38.1 x 1.65 157 65
TE11D292 8414 11 270° up low flow 38.1 x 1.65 157 65
TE11D272 8414 10 180° down 38.1 x 1.65 157 65
Add-on prices
TE11XXXX91 415 Q-doc.
TE11XXXX71 238 ATEX
TE11XXXX81 653 ATEX + Q-doc.
TE11XXXX51 1267 Q-doc. incl. FAT - SAT
TE11XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1248
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B271 1412 10 180° down 50.8 x 1.65 1000 65
Hastelloy C22
TE11D253 8414 15.5 360° 50.8 x 1.65 157 65
TE11D263 8414 11 360° low flow 50.8 x 1.65 157 65
TE11D283 8414 15.5 270° up 50.8 x 1.65 157 65
TE11D293 8414 11 270° up low flow 50.8 x 1.65 157 65
TE11D273 8414 10 180° down 50.8 x 1.65 157 65
Stainless Steel OD x t A B Weld-on (DN40 DIN11850-R2)
TE11B204 1099 15.5 360° 50.8 x 1.65 157 65
TE11B244 1099 11 360° low flow 50.8 x 1.65 157 65
TE11B234 1099 15.5 270° up 50.8 x 1.65 157 65
TE11B249 1099 11 270° up low flow 50.8 x 1.65 157 65
TE11B224 1099 10 180° down 50.8 x 1.65 157 65
TE11B205 1412 15.5 360° 50.8 x 1.65 1000 65
TE11B245 1412 11 360° low flow 50.8 x 1.65 1000 65
TE11B225 1412 15.5 270° up 50.8 x 1.65 1000 65
TD 523-020_1
TE11B235 1412 11 270° up low flow 50.8 x 1.65 1000 65
Hastelloy C22
TE11D204 8414 15.5 360° 50.8 x 1.65 157 65
TE11D244 8414 11 360° low flow 50.8 x 1.65 157 65
TE11D234 8414 15.5 270° up 50.8 x 1.65 157 65
TE11D249 8414 11 270° up low flow 50.8 x 1.65 157 65
TE11D224 8414 10 180° down 50.8 x 1.65 157 65
Add-on prices
TE11XXXX91 415 Q-doc.
TE11XXXX71 238 ATEX
TE11XXXX81 653 ATEX + Q-doc.
TE11XXXX51 1267 Q-doc. incl. FAT - SAT
TE11XXXX61 1504 Q-doc. incl. FAT - SAT + ATEX
5.4.1249
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1250
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1251
TJ SaniMagnum SB Rotary Spray Head Rotating Spray Head
Product code: 5468 Surface finish: 0.8µm Ra machined
5.4
G
E
TE17B13200 1262 12.7 270° UP 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
TE17B10200 1262 13.2 360° 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
4113-0002
B
3-A m³/h A B OD t Weld-on
TE17B23200 1262 12.1 270° UP 138.9 ø54.7 ø38.0 ø38.0 1½" ISO 2037 OD
TE17B20200 1262 12.6 360° 138.9 ø54.7 ø38.0 ø38.0 1½" ISO 2037 t
TE17B23300 1262 12.1 270° UP 138.9 ø54.7 ø38.0 ø38.0 1½" BPE US
TE17B20300 1262 12.6 360° 138.9 ø54.7 ø38.0 ø38.0 1½" BPE US
4113-0003
B
Add-on prices
TE17BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE17BXXX90 415 3.1 Material certifiaction is included
TE17BXXX70 238 ATEX+2.2
TE17BXXX80 653 ATEX+3.1
Documentation specification Explanation to Add-on
TE17BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1252
Rotating Spray Head TJ MultiMagnum
Product code: 5473 Surface finish: Semi Bright
5.4
5.4.1253
TJ SaniMega SB Rotary Spray Head Rotating Spray Head
Product code: 5469 Surface finish: 0.8µm Ra machined
5.4
PPL Flow at
Item No. EUR 2 bar Spray pattern Dimension (mm) Connection
3-A m³/h A B E G ID Clip-on
TE18B13200 1655 22.5 270° UP 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US ID
ø67.4 25.4 ø5.1 ø51.1
G
TE18B10200 1655 23.0 360° 121 2" BPE US
E
TE18B15200 1655 29.5 270° UP HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
TE18B14200 1655 30.5 360° HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
4112-0000
B
3-A m³/h A B OD t Weld-on
TE18B23300 1655 20.5 270° UP 141.6 ø67.4 ø50.8 1.20 2" BPE US OD
TE18B20300 1655 21.0 360° 141.6 ø67.4 ø50.8 1.20 2" BPE US t
TE18B29300 2068 27.5 270° UP HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
TE18B26300 1655 28.5 360° HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
4112-0003
B
Add-on prices
TE18BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE18BXXX90 415 3.1 Material certifiaction is included
TE18BXXX70 238 ATEX+2.2
TE18BXXX80 653 ATEX+3.1
Documentation specification Explanation to Add-on
TE18BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1254
5.5 Static Spray Balls
Static Spray Balls is recommended for less demanding cleaning duties and storage tanks
with a low cleaning frequency.
Product leaflet
LKRK Static Spray Balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1256
SSB Retractor – A Retractable Targeted Static Spray Ball . . . . . . . . . . . . . .5.5.1258
Price lists
LKRK, static spray balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1260
SSB Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1262
LKRK Static Spray Balls Static Spray Balls
5.5
ky Alfa Laval LKRK Static Spray Balls
For Simple Tank Cleaning
Application
The LKRK is a fixed spray ball used for cleaning storage tanks in the
food and beverage industries.
Fixed spray balls are used for less demanding cleaning duties.
Dimensions (mm)
F-version T-version B-version
Size 64 (1") 94 (2")
A 58 77.5
B 17.5 22.5
US tube ID 25.7 51.6
ISO tube OD/ID/t 28.5/25.5/1.5 54.4/51.4/1.5
DIN tube OD/ID/t 32.5/28.5/2 54.4/52.4/1
Pipe range 1
DIN tube OD/ID/t 34.2/29.5/2.35 57.4/53.4/2
Pipe range 2
Weight, kg 0.2 0.3
5.5.1256
Static Spray Balls LKRK Static Spray Balls
4110-0007
B
175 175
F T F
T
150
150
B
125
125
100
100
75
75
50
50
25
25
0
0 5 10 15
Q (m³/h) 0
10 20 30 40 50 60 70
Q (m³/h)
Type LKRK 64 with 2 mm holes: Type LKRK 94 with 3 mm holes, 51 mm (DN50) tube:
bottom drilled, top drilled, fully drilled bottom drilled, top drilled, fully drilled
ΔP (kPa)
200
4110-0008
B = Bottom drilled
T = Top drilled
175
F = Fully drilled
B
150
T
F
125
100
75
50
25
0
10 20 30
Q (m³/h)
5.5.1257
SSB Retractor Static Spray Balls
5.5
ky Alfa Laval SSB Retractor – A Retractable Targeted Static Spray Ball
Safe production – non intrusive cleaning equipment
Applications
The SSB Retractor is used for cleaning different types of installations
from simple tanks and duct work, to complex process applications
with agitators where built-in dynamic cleaning heads are impractical to
use. Storage tanks, reactors, mixers and spray dryers etc. including
surrounding duct work and vent lines are cleaned by SSB Retractor
units. The SSB Retractor is widely used in applications within the
biopharma, cosmetic, dairy, food and beverage industries.
Working Principle
The unit can be installed in ducts and small tanks, where the process
is disturbed by any internal components including fixed cleaning
equipment. Three versions available:
- “Air to Spring” where the extension is activated by pneumatic and
retraction is spring-activated
- “Air to Air” where both the extension and the retraction are activated
by pneumatic
- Alternatively as “media to spring” operated
The Retractor unit is designed with inlet and cleaner head in a
telescopic system, which allows for easy installation and ensures
effective self draining. Self cleaning is easily done due to the simple
design and minimum wetted surface area. After cleaning it is possible
to keep the Retractor extended to purge the cleaning system dry.
By targeted drilling of the spray ball, the unit can be customized to
.
improve the cleaning efficiency for specific applications.
Options - Materials
Wetted components: . . . . . . . Hastelloy C22*
Wetted seals: . . . . . . . . . . . . FFKM (perfluoroelastomer)*
Max. process temp.: . . . . . . . 180°C - special seals*
* Product contact parts only
Proximity sensor: . . . . . . . . . For position indication
5.5.1258
Static Spray Balls SSB Retractor
4111-0001
Purging possible: Yes
3.3
Pressure: Air to Spring (AS) 5.5
Tank/duct pressure: Atm. to 10 bar
Air supply pressure: 3-4 bar 3.0
Purging possible: Yes 2.9
Pressure: Media to Spring (MS)
Tank/duct pressure: Atm. to 10 bar 2.5
Purging possible: No
Special weld in pads 2.3
Blanking plugs
Blanking plugs are used when the unit is taken out for maintenance.
1.6
Benefits 1.5
- Air operated to allow full draining and purging
- Sealed cleaning house and telescopic air cylinder ensures minimum
wetted area and achieves compact length
- Available with different stroke lengths ensuring optimum positioning 1.0
of the spray ball 0 1 2 3 4 Bar
TD 532-004
C
C
TD 532-002
B
C A B
A B
A
TD 532-008
Dimension (mm)
A B C
Media/spring 60 231 208
Air/Spring 60 269 246
Air/Air 60 276 253
Media/Spring 120 351 328
Air/Spring 120 389 366
Air/Air 120 396 373
5.5.1259
LKRK, static spray balls Static Spray Balls
Spray balls Surface finish: Bright
Product code: 5522
5.5 PPL
Item No. Flow at 2 bar Type Dimension (mm)
EUR
Stainless Steel m 3/h A B ID Clip-on (1” ISO 2037)
9611710851 150 7.5 LKRK-2B ø64 58 17.5 25.5
9611710861 150 8.5 LKRK-2T ø64 58 17.5 25.5
9611710871 150 11 LKRK-2F ø64 58 17.5 25.5
5.5.1260
Static Spray Balls LKRK, static spray balls
Spray balls Surface finish: Bright
Product code: 5522
NOTE! "B" means Bottom half drilled- "T" means Top half drilled- "F" means Fully drilled.
5.5.1261
SSB Retractor Static Spray Balls
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
C
B
A
TD 532-009
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½" x 2" ISO 2852)
TE75P230 * 2.8 270°U 1½"/DN40 2" ISO 60 269 246
TE75P231 * 2.8* 270°U 1½"/DN40 2" ISO 120 389 366
TE75P250 * 2.6 Duct Directed 1½"/DN40 2" ISO 60 269 246
TE75P251 * 2.6 Duct Directed 1½"/DN40 2" ISO 120 389 366
C
B A
TD 532-007
Stainless steel - Air extend - Air retract (AA) Clamp x Clamp (1½” x 2” ISO 2852)
TE75P130 * 2.8 270°U 1½"/DN40 2" ISO 60 269 246
TE75P131 * 2.8* 270°U 1½"/DN40 2" ISO 120 389 366
TE75P150 * 2.6 Duct Directed 1½"/DN40 2" ISO 60 269 246
TE75P151 * 2.6 Duct Directed 1½"/DN40 2" ISO 120 389 366 B
C
A
TD 532-007
*On request
5.5.1262
Static Spray Balls SSB Retractor
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
PPL 5.5
Item No. Description
EUR
Tools
TE75P299 1025 Seal installation tool kit
Sensor:
TE75P507 Stroke sensor Standard (1 pc.)
TE75P59670 Stroke sensor with ATEX (1 pc.)
Add-on price
TE75XXXX90 629 Q-doc
TE75XXXX70 277 ATEX
TE75XXXX80 906 ATEX + Q-doc
5.5.1263
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5.6 Tank Cleaning Accessories
Accessories to support your cleaning process
Product leaflet
Hose winch with Hose and coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1266
TJ FDA approved Dairy Hoses for Portable installation . . . . . . . . . . . . . . . .5.6.1267
Price lists
Hose Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1268
TJ FDA approved dairy hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1269
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT . . . . . . . . . . . . . . . . . .5.6.1270
Hose winch with Hose and coupling Tank Cleaning Accessories
.Dimensions
5.6.1266
Tank Cleaning Accessories TJ FDA approved Dairy Hoses for Portable installation
Application
Flexible suction and delivery hose for hot and cold beverages, e.g.
beer, wine, fruit juice, milk. Resistant to most vegetable and animal
oils. Suitable for CIP cleaning. Work temperature: -20°C/+90°C. Brief
cleaning up to +120°C.
In addition to the hose Alfa Laval offers hose saddle, cover plate and
tools.
Standard design
Mandrel build rubber hose reinforced with high strength synthetic cord
and 3 embedded steel helix wires.
.
TECHNICAL DATA PHYSICAL DATA
Vacuum: . . . . . . . . . . . . . . . . . . . . 90% Materials
Brief cleaning up to: . . . . . . . . . . . . +120°C Tube: White NBR/SBR rubber in compliance with FDA 177:2600.
Pressure Cover: Blue CR rubber.
Size 1½”: . . . . . . . . . . . . . . . . . . . Working Pressure 10 bar Temperature
Size 2”: . . . . . . . . . . . . . . . . . . . . Working Pressure 10 bar Work temperature: . . . . . . . . . . . . . -20°C/+90°C.
Size 1½”: . . . . . . . . . . . . . . . . . . . Bursting Pressure 30 bar Ambient temperature max: . . . . . . . . +90°C
Size 2”: . . . . . . . . . . . . . . . . . . . . Bursting Pressure 30 bar
Weight
Size 1½”: . . . . . . . . . . . . . . . . . . . 1.16 kg
Size ID. mm OD. mm Working Bursting
Size 2”: . . . . . . . . . . . . . . . . . . . . . 1.55 kg
Pressure pressure
Connections
(WP) bar (BP) bar
Standard: 1½" BSP and 2" BSP Other connections are avaible on
1½" 38 49.6 10 30 request.
2” 50 62.6 10 30
A
5.6.1267
Hose Winch Tank Cleaning Accessories
Product code: 5592
5.6.1268
Tank Cleaning Accessories TJ FDA approved dairy hose
Product code: 5546
PPL
Item No. Dimension (mm)
EUR
A1
Stainless Steel B, female2 C, female 2 1½” hose
metres Foot
TE60F020100 1826 10 32.8 1½” Rp (BSP) 1½” Rp (BSP)
TE60F020150 2383 15 49.2 1½” Rp (BSP) 1½” Rp (BSP)
TE60F021100 1887 10 32.8 1½” Rp (BSP) 2” Rp (BSP)
TE60F021150 2448 15 49.2 1½” Rp (BSP) 2” Rp (BSP)
TE60F026100 1776 10 32.8 1½” Rp (BSP) DN40
TE60F026150 2334 15 49.2 1½” Rp (BSP) DN40
TE60F027100 1896 10 32.8 1½” Rp (BSP) DN50
TE60F027150 2457 15 49.2 1½” Rp (BSP) DN50
TE60F024100 1869 10 32.8 1½” Rp (BSP) 1½” SMS
TE60F024150 2428 15 49.2 1½” Rp (BSP) 1½” SMS
TE60F025100 1952 10 32.8 1½” Rp (BSP) 2” SMS
TE60F025150 2510 15 49.2 1½” Rp (BSP) 2” SMS
TE60F022100 1854 10 32.8 1½” Rp (BSP) 1½” DS
TE60F022150 2419 15 49.2 1½” Rp (BSP) 1½” DS
TE60F023100 1922 10 32.8 1½” Rp (BSP) 2” DS
TE60F023150 2482 15 49.2 1½” Rp (BSP) 2” DS
TE60F182100 1826 10 32.8 1½" NPS 1½" NPS
TE60F182150 2385 15 49.2 1½" NPS 1½" NPS
TE60F183100 1888 10 32.8 1½" NPS 2" NPS
TE60F183150 2449 15 49.2 1½" NPS 2" NPS
2" hose
TE60H020100 2324 10 32.8 2” Rp (BSP) 2” Rp (BSP)
TE60H020150 3072 15 49.2 2” Rp (BSP) 2” Rp (BSP)
TE60H026100 2334 10 32.8 2” Rp (BSP) DN50
TE60H026150 3078 15 49.2 2” Rp (BSP) DN50
TE60H024100 2383 10 32.8 2” Rp (BSP) 2” SMS
TE60H024150 3132 15 49.2 2” Rp (BSP) 2” SMS
TE60H022100 2360 10 32.8 2” Rp (BSP) 2” DS
TE60H022150 3108 15 49.2 2” Rp (BSP) 2” DS
TE60H182100 2324 10 32.8 2" NPS 2" NPS
TE60H182150 3072 15 49.2 2" NPS 2" NPS
5.6.1269
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT Tank Cleaning Accessories
Product code: 5546 Surface finish: Bright
PPL Descrip-
Item No. Dimension Tank Cleaning Machine
5.6 EUR tion
A B C Inlet:
Stainless Steel TJ20G
mm in mm in mm in D, male 1
1½” Rp
TE52B010 1872 TJ20G 400 15.75 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TJ20G 400 15.75 535 21.06 341 13.43 1½” NPT
TZ-67PT
1½” Rp
TE52B015 1965 TZ-67 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-67 385 15.16 535 21.06 341 13.43 1½” NPT
TZ-66PT
2” Rp
TE52B020 2038 TZ-66 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-66 385 15.16 535 21.06 341 13.43 2” NPT
5.6.1270
5.7 Tank Accessories
Accessories for your tank
Product leaflet
LKTC Tank Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1272
LKS 105 Tank Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1274
Union Sight Glass based on DIN 11851 . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1275
LKGG-1 and LKGL-1 In-Line Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1277
Sight Glass according to DIN 28120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1279
miniVISION Light Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1281
Price lists
Tank Legs and Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1284
Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1286
Tank Side mounted sightglass / Level gauge . . . . . . . . . . . . . . . . . . . . . . . .5.7.1290
Metal fused sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1291
LKGG-1 and LKGL-1 In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1292
In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1293
LKFL In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1294
Ventilation Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1295
Accessories - Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1296
LKTC Tank Leg Tank Accessories
5.7
Application
Stainless steel tank leg type LKTC is used for free standing stainless
steel tanks or vessels where adjustable supports is necessary to
ensure stability.
Standard design
LKTC consists of a cylindrical welding piece with an internal thread
which takes an adjustable cylinder-shaped spindle. LKTC is designed
so that it can stand either on the floor or on a stainless steel baseplate.
The baseplate has a ball socket and is used where the floor is not
completely horizontal to ensure stable support.
The design ensures that the legs are easy to clean.
5.7.1272
Tank Accessories LKTC Tank Leg
Dimensions (mm)
Ordering
5.7.1273
LKS 105 Tank Sight Glass Tank Accessories
5.7
Application
Sight glass, type LKS 105, is designed for pressureless storage tanks
and should be installed above liquid level. The sight glass is welded
into tanks or containers to facilitate inspection of product, level,
processing, cleaning ect.
Standard design
The sight glass consists of a welding flange with inside thread, two
seal rings as well as a glass plate and lock washer. The sight glass
is completely tight-fitting.
TD 516-007
5.7.1274
Tank Accessories Union Sight Glass based on DIN 11851
5.7
Concept
These screwed sight glasses are used for the visual control of
processes inside vessels, storage tanks, mixers, reactors etc. They
are used in dairies, breweries and other food industries as well as
pharmaceutical and cosmetics industries.
Standard Design
The sight glass consists of a welding flange (see drawing pos. 1), a
grooved collar nut (2), a glass disc (3) and two gaskets (4+5). The
product wetted side of the gasket (5) is made of EPDM. The welding
part (1) and glass disc (3) are delivered with a material certificate
EN10204.3.1.B/2.2 as standard.
5.7.1275
Union Sight Glass based on DIN 11851 Tank Accessories
Dimensions (mm)
D
4 3 5
2
5.7
A
1
a
44080001
ID
OD
Size
ID a A OD D
DIN DN
65 65 22 49 72 112
100 100 32 65 106 148
125 125 20 60 132 178
Options
A. Product wetted side of gasket in FPM, PTFE or Silicone.
B. miniVISION light fitting.
Ordering
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1276
Tank Accessories LKGG-1 and LKGL-1 In-Line Sight Glass
Sizes
25 mm (1"), 38 mm (1½"), 51 mm (2"), 63.5 mm (2 ½") and 76 mm (3").
5.7.1277
LKGG-1 and LKGL-1 In-Line Sight Glass Tank Accessories
Dimensions (mm)
A
5.7
44020001
t
OD
B
Note!
- LKGL-1: +0.5 kg
- Size 101.6mm only for LKGG-1
Options
Material grades
A. Seals of Nitrile (NBR).
Ordering
Please state the following when ordering:
- Materials, AISI 304 or 316.
- Type: LKGG-1 or LKGL-1.
- Size.
5.7.1278
Tank Accessories Sight Glass according to DIN 28120
5.7
Concept
The bolted sight glass is used for visual control of processes inside
vessels which typically are under high pressure and have temperatures.
The sight glass is used in chemical, pharmaceutical and cosmetical
industries as well as in dairies, breweries and other food industries.
Standard Design
The sight glass consists of a base flange, a cover flange, gaskets, a
glass disc, nuts and studs. The sight glass is to be welded into or onto
vessel walls and it corresponds in its construction and assembly to
the dimensions and constructional guidelines of the DIN specification
28120. The respect of the DIN prescriptions for the flange thicknesses
guarantees a distortion free location of the sight glass disc in case
of correct welding. The pressure resistance of the glass disc is,
of course, dependent on the care with which the bolts and nuts
are tightened (always working on diametrically opposed pairs). For
lubricated bolts, Ra = 0.1mm, the recommended tightening torque
values (in Nm) are indicated in the table on page 2. The glass discs are
made of borosilicateglass to DIN 7080 which means that the maximum
operating temperature is 280°C. All steel parts available with material
certificate EN10204. 3.1B/AD-W2.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . -10°C to +140°C Base flange: . . .
AISI 316L, material certificate 3.1B/AD-W2.
(EPDM), (higher temperatures up to Cover flange: . . .
AISI 321, material certificate 3.1B/AD-W2.
280°C with gaskets of Klingersil). Gaskets: . . . . . .
Klingersil C4400 (cover side)/EPDM (product side).
Glass disc: . . . .
Borosilicate to DIN 7080, material certificate 2.2
Pressure
(max. 280°C).
Max. product pressure: . . . . . Max. 10 bar (1000 kPa).
Bolts or studs: . . To DIN 938/934 in A2-70.
Min. product pressure: . . . . . Full vacuum.
5.7.1279
Sight Glass according to DIN 28120 Tank Accessories
Dimensions (mm)
D
7
6
5
h1
4
5.7 3
2
1
h2
S
44090001
45 o
d1
d4
Pressure Viewing
Size DIN Sight glass disc Base flange and cover flange Bolts or studs and nuts
Rating Diameter
Tightening
DN (bar) d1 d4 s D k h1 h2 Number Size
torque (Nm)
50 10 80 100 15 165 125 16 30 4 M16 28
80 10 100 125 15 200 160 20 30 8 M16 20
100 10 125 150 20 220 180 22 30 8 M16 26
125 10 150 175 20 250 210 25 30 8 M16 32
150 10 175 200 25 285 240 30 36 8 M20 47
200 10 225 250 30 340 295 35 36 8 M20 63
Installation
The numbers in the following installation instructions refer to the
drawing above.
After having correctly welded the base flange (1) onto or into the vessel
wall, the gasket (2), the sight glass disc (3), the gasket (4) and the
cover flange (5) are mounted one after the other and then the nuts (6)
are tightened, always working on diametrically opposite pairs. The
above indicated tightening torque values have to be strictly respected.
Additional information may be taken from the DIN specification 28120.
Options
- Product wetted side of gasket in Klingersil C4400.
- miniVISION light fitting.
Ordering
When ordering, please state the following:
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1280
Tank Accessories miniVISION Light Fitting
5.7
Concept
The miniVISION light fittings are to be fitted on the Sight Glass acc.
to DIN 28120 and Union Sight Glass based on DIN 11851 as well as
on the LKS Sight Glass and can be used in any food processing and
pharmaceutical industry.
Standard Design
The miniVISION is delivered in two versions: Type 53 and type 70.
Type 53 provides sight and light in one assembly using the sight glass
and the miniVISION type 53 light fitting together as shown in fig. 1 and
3 to 6. The other version is the type 70 to be used for light only as
shown in fig. 8 to 10. The miniVISION can be ordered both separately
or in packages together with either LKS or Sight Glass acc. to DIN
28120 or Union Sight Glass based on DIN 11851. Housing and cover
are of stainless steel. The miniVISION light fitting is independent of
internal vessel pressure, vacuum and temperature. The glass disc
is resistant to high temperatures and the gaskets are resistant to
corrosion and alteration.