234904

PARTS BOOK
TH644,C

DATE: 2-28-03
JOHN DEERE POWERTECH 4045T TURBO ENGINE
OR OPTIONAL
CUMMINS 4B3.9-C-100 TURBO ENGINE
DANA 212 AXLES
CLARK T12000 TRANSMITSSION
REMOTE MOUNTED PATZ IT CAB
REXROTH HYDRAUIJC PUMP
DAVID BROWN MAIN VALVE
DAVID BROWN 4-WAY CONTROLLER

Serial Number.'-_ __ TEREX HANDLERS

455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.terexlift.com
 INDEX / STANDARD EQUIPMENT
TH644C

PAGE DESCRIPTION DRAWING

1 SEAL KITS / TH644C ................................................................ PI-1592
2 LUBE CHART ................................................................................ PI-1593
3 FILTER GUIDE .............................................................................. PI-1549
4 DECALS ........................................................................................... PI-1766
5 GENERAL ASSEMBLY ................................................................ PI-1734
6 OPERATOR'S COMPARTMENT ASSEMBLy ........................ PI-1692
7 POWER TRAIN ASSY / JD-4045T .......................................... PI-1596
8 ENGINE & PUMP ASSY / JD-4045T .................................... P4-2068
9 BOOM ASSEMBLY ...................................................................... P4-1951
10 FOOT BRAKE ASSEMBLY ....................................................... PI-1533
11 ACCELERATOR ASSY / JD-4045T ......................................... P4-2069
12 ACCELERATOR ASSEMBLY / PEDAL END ....................... PI-1683
13 ENGINE ENCLOSURE ASSEMBLY / JD-4045T .................. P4-2202
14 EXHAUST ASSEMBLY / JD-4045T ......................................... P4-1795
15 AIR CLEANER ASSEMBLY / JD-4045T ............................... P4-2237
16 DRIVESHAFT ASSEMBLY / FRONT ..................................... PI-1552
17 DRIVESHAFT ASSEMBLY / REAR ....................................... PI-1553
18 TIRE & WHEEL ASSEMBLY .................................................... PI-1667
19 ELECTRIC SCHEMATIC ............................................................. PI-1598
20 WIRING DIAGRAM ..................................................................... PI-1599
21 INSTRUMENT PANEL ASSEMBLY ......................................... PI-1688
22 HYDRAULIC SCHEMATIC ........................................................ PI-1600
23 CIRCUIT / PUMP / OIL RESERVOIR .................................. PI-1541
24 CIRCUIT / LIFT-TILT ................................................................. P4-1957
25 CIRCUIT / BOOM ........................................................................ P4-1958
26 CIRCUIT / 4-WAY CONTROLLER ......................................... PI-1542
27 CIRCUIT / STEERING ................................................................ PI-1543
28 CIRCUIT / SWAy ......................................................................... PI-1544
29 CIRCUIT / REAR LOCK-UP .................................................... PI-1545
30 CIRCUIT / PARKING BRAKE ................................................. P4-1962
31 CIRCUIT / PRESSURE CHECKS ............................................ P4-1963
32 CIRCUIT / BRAKE ...................................................................... P 1-160 1
33 CIRCUIT / OIL COOLER / JD-4045T ................................... P4-2073
34 CIRCUIT / FUEL / JD-4045T ................................................... P4-2074
35 FUEL TANK ASSEMBLY .......................................................... P4-1967
36 STARTER RELAY / SENDER ASSY / JD-4045T ............... P4-2075
37 BATTERY BOX ASSEMBLY ..................................................... P4-1969
38 LIFT CYLINDER / 7-316-240 .................................................... P4-2043
39 TILT CYLINDER / 7-316-238 .................................................... P4-2044
40 BOOM CYLINDER / 7-316-211 ................................................ P4-2017
41 SWAY-REAR LOCK-UP CYLINDER / 7-379-02 ................. P4-2019
42 MOTION VALVE / BASE TILT CyLINDER ....................... P3-1098
43 MOTION VALVE / HEAD TILT CyLINDER ...................... P3-1097
 INDEX / STANDARD EQUIPMENT
TH644C

PAGE DESCRIPTION DRAWING

44 MOTION VALVE / BOOM CyLINDER ............................... P3-1096
45 MOTION VALVE / BASE LIFT CyLINDER ...................... P3-1209
46 DUAL PILOT CHECK VALVE / 7-234-04 ........................... P3-1100
47 ORBITRAL ASSEMBLY / 7-147-01 ........................................ Pl-1554
48 SELECTOR VALVE / STEERING / 7-359-02 ...................... P4-2009
49 RETURN FILTER ASSEMBLY / 7-118-01 ............................ Pl-1513
50 CONTROL BLOCK ASSEMBLY / 7-234-94 ......................... Pl-1451
51 4-WAY CONTROLLER ASSEMBLY / 7-358-03 .................. Pl-1280
52 MAIN VALVE ASSEMBLY / 7-358-14 .................................. Pl-1391
53 HYDRAULIC PUMP ASSEMBLY / 7-345-113 .................... P4-2059
54 ELECTRIC VALVE / 4-WAY / 7-367-09 ............................... Pl-1447
55 ELECTRIC VALVE / 4-WAY / 7-244-31 ................................ P3-1140
56 CONTROLLER RELIEF VALVE / 7-367-01 ......................... Pl-1446
57 VALVE / BOOM ACTIVATED REAR-LOCK / 7-367-13 ...... Pl-1456
58 VALVE / DIFFERENTIAL LOCK / (OPTIONAL) ............. Pl-1460

INDEX / OPTIONAL EQUIPMENT

TH644C
59 FULLY ENCLOSED CAB ASSEMBLy .................................. Pl-1739
60 FORK FRAME ROTATE ASSEMBLy .................................... P4-1556
61 ROTATE CYLINDER ASSEMBLY .......................................... P4-2020
62 DUAL PILOT CHECK VALVE ................................................ P3-1141
63 CIRCUIT / FORK ROTATE ...................................................... Pl-1558
64 HOSE ROLLER ASSEMBLY .................................................... Pl-1568

CUMMINS 4B3.9-C-100 TURBO ENGINE OPTIONS

65 ENGINE & PUMP ASSY / CUMMINS B3.9-C ................. P4-1950

66 ACCELERATOR ASSY / CUMMINS B3.9-C ...................... P4-1789
67 ENGINE ENCLOSURE ASSY / CUMMINS B3 .9-C .......... P4-2204
68 EXHAUST ASSY / CUMMINS B3.9-C ................................. P4-1799
69 AIR CLEANER ASSY / CUMMINS B3.9-C ....................... P4-2238
70 CIRCUIT / OIL COOLER / CUMMINS B3.9-C ................ P4-1965
71 CIRCUIT / FUEL / CUMMINS B3.9-C ................................ P4-1966
72 STARTER RELAY / SENDER ASSY / CUMMINS B3.9-C .... P4-1968
MANUFACTURER
PART NUMBER NUMBER DESCRIPTION SEAL KIT
PPDB-LNN ..................... 7-234-13 ........ CARTRIDGE / REDUCING RELIEVING .................. 7-234-29
CXDA-XAN .................... 7-234-16 ........ CARTRIDGE / CHECK ................................................. 7-234-31
CKCD-XCN .................... 7-234-18 ........ CARTRIDGE / PILOT CHECK ................................... 7-234-29
CBCA-LHN .................... 7-234-19 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-29
CBEA-LHN .................... 7-234-22 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-30
PPDB-LAN ..................... 7-234-28 ........ CARTRIDGE / REDUCING RELIEVING .................. 7-234-29
NFCC-LDN ..................... 7-234-37 ........ CARTRIDGE / NEEDLE ............................................... 7-234-31
CAEA-LHN .................... 7-234-53 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-30
CKCB-XCN .................... 7-234-62 ........ CARTRIDGE / PILOT CHECK .................................... 7-234-29
PPDB-LQN ..................... 7-234-64 ........ CARTRIDGE / REDUCING RELIEVING .................. 7-234-29
CSAD-XXN .................... 7-234-79 ........ CARTRIDGE / SHUTTLE ............................................. 7-234-29
CXDA-XCN .................... 7-234-80 ........ CARTRIDGE / CHECK ................................................. 7-234-31
PTSI-6872 ....................... 7-304-07 ........ CARTRIDGE / MODULAR CONTROL .................... 7-304-08
DSV2-080-3-N ................ 7-367-14 ........ CARTRIDGE / NORMALLY CLOSED ....................... 7-367-18
DSV2-080-2NOS-N ........ 7-367-06 ........ CARTRIDGE / NORMALLY OPEN ........................... 7-367-17
DSV2-080-4CO-N ........... 7-367-10 ........ CARTRIDGE / 4-WAY .................................................. 7-367-19

7-379-02 ........ CYLINDER / SWAY / P4-2019 ................................... 7-900-85

7-316-240 ....... CYLINDER / LIFT / P4-2043 ...................................... 7-900-21
7-316-238 ....... CYLINDER / TILT / P4-2044 ...................................... 7-900-22
7-316-239 ....... CYLINDER / BOOM / P4-2045 .................................. 7-900-23
7-379-01 ........ CYLINDER / ROTATE / P4-2020 ............................... 7-900-86
7-229-619 ....... CYLINDER / STEERING ............................................ 7-900-88

7-198-48 ........ BRAKE ACTUATOR ..................................................... 7-198-49

7-147-01 ........ ORBITRAL / STEERING .............................................. 7-147-07

PAGE SEAL KITS DRAWING

1 Pl-1592
NUMBER TH644C NUMBER
~!z
t'Ii
~o

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...... GREASE WITH BOOM FULLY EXTENDED / LOCATION 2
I
...... OF LARGE BOOM GREASE POINTS SHOWN / MIDDLE
Vo BOOM GREASE POINTS SIMILAR LOCATION / TYPICAL
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EXPLODED VIEW OF
POWER TRAIN ASSEMBLY

~~
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to
 TH644C FILTER GUIDE
DESCRIPTION PART NO. APPLICATION
1. HYDRAULIC RETURN FILTER ELEMENT ................... 7-118-02 ........................... TH644C

2. ENGINE OIL FILTER / CUMMINS .................................. 7-343-08 .......................... TH644C

3. ENGINE OIL FILTER / JOHN DEERE ............................ 7-183-101 ........................ TH644C

4. ENGINE FUEL FILTER / CUMMINS ............................... 7-343-09 .......................... TH644C

5. ENGINE FUEL FILTER / JOHN DEERE ........................ 7-183-118 ......................... TH644C

6. ENGINE FUELIWATER SEPARATOR/ CUMMINS ........... 7-343-10 .......................... TH644C

7. AIR CLEANER ELEMENT / PRIMARy ......................... 7-109-04 .......................... TH644C

8. TRANSMISSION OIL FILTER ............................................. 7-126-349 ........................ TH644C

9. HYDRAULIC RESERVOIR FILLER-BREATHER ............... 7-272-11 ........................... TH644C

PAGE FILTER GUIDE DRAWING

3 NUMBER TH644C NUMBER
Pl-1549
 ITEM NUMBER DESCRIPTION REQD
1 2-1274 DECAL / LOAD CHART / TH644C 1
2 4-2282-2 DECAL / TH644C TURBO 2
3 4-1401-1 DECAL / STEERING SELECTOR 1
4 4-1401-2 DECAL / DIESEL FUEL 1
5 4-1401-3 DECAL / HYDRAULIC OIL LEVEL 1
6 2-1279 DECAL / 4-WAY CONTROL 1
7 4-1401-8 DECAL / TRANSMISSION OIL 1
8 4-1401-10 DECAL / TRANSMISSION CONTROL 1
9 4-1105-11 DECAL / A 1
10 4-1105-12 DECAL / B 1
11 4-1105-13 DECAL / C 1
12 4-1105-14 DECAL / D 1
13 4-1105-16 DECAL / MADE IN USA 4
14 4-1105-19 DECAL / REAR AXLE STABILIZERS 1
15 3-1257-1 DECAL / HYDRAULIC OIL ONLY 1
16 2-1290 DECAL / FALLING OBJECT HAZARD 1
17 2-1291 DECAL / ALWAYS USE THE SEAT BELT 1
18 2-1292 DECAL / READ THE OPERATORS MANUAL 1
19 2-1293 DECAL / BURN HAZARD 2
20 2-1294 DECAL / CRUSH HAZARD-PINCH POINT 8
21 2-1295 DECAL / OVERTURNING HAZARD 1
22 2-1296 DECAL / OVERTURNING HAZARD-SWAY 1
23 2-1297 DECAL / OVERTURNING HAZARD-TIRES 4
24 2-1298 DECAL / OVERHEAD CRUSH HAZARD 1
25 2-1299 DECAL / CRUSH HAZARD-PARKING BRAKE 1
26 2-1300 DECAL / CRUSH HAZARD-NO RIDERS 1
27 2-1301 DECAL / ELECTRICAL HAZARD 1
28 2-1302 DECAL / NOT A MAN-LIFT 1
29 2-1303 DECAL / EXPLOSION-BURN HAZARD-FLUIDS 2
30 2-1304 DECAL / EXPLOSION-BURN HAZARD-ACID 1
31 2-1305 DECAL / FILTER GUIDE / JOHN DEERE 1
32 4-1579-15 DECAL / PARKING BRAKE CAUTION 1
33 7-349-01 DECAL / TEREX CROWN / SMALL 1
34 7-349-02 DECAL / TEREX CROWN / MEDIUM 2
35 7-349-03 DECAL / TEREX CROWN / LARGE 1
36 3-1228-2 DECAL / BRAKE ON 1
37 3-1228-7 DECAL / BRAKE OFF 1
38 4-2111-1 DECAL / TEREX / SMALL 2
39 4-1880-1 DECAL / BOOM ANGLE / WHITE LETTERS 1
40 1-1285 DECAL / CHEVRON TRANSMISSION OIL 1
41 1-1286 DECAL / CHEVRON HYDRAULIC OIL 1
42 1-1287 DECAL / DAILY CHECK LIST 1
43 2-1223-1 DECAL / TECHNICAL SUPPORT 1
44 2-1268-1 DECAL / DASH GANG SWITCHES 1
45 2-1269-1 DECAL / SWAY CONTROL / DASH 1
46 2-1270-1 DECAL / PUMP OFF / DASH 1
47 2-1271-1 DECAL / BRAKE ON / DASH 1
48 7-900-146 DECAL KIT (ITEMS 1 THRU 47) REF

DRAWING DECALS PAGE

NUMBER
Pl-1766 TH644C 4
NUMBER
 VI

~~
totI1
~
44,45,46 33,32,30,20,19,11 9 13,14,24,25,26

30,33,34,35
(FAR SIDE)

33,32,30,20,19,11

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12>-
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3

~ 17,25,26,27
~

22,23,25,26,28

n
37,38,39,40,48

21,25,26,27 37,38,39,40,48
~Z
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36,15,25,26,27,28
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 ITEM NUMBER DESCRIPTION REQD
1 4-2273 MAIN FRAME WELDMENT 1
2 7-114-04 CANOPY ASSEMBLY 1
3 4-1525 FORK FRAME / 48 WIDE 1
4 3-1340 REAR PANEL 1
5 4-1729-2 SIDE PANEL / RH & LH 2
6 7-166-17 TIRE & WHEEL ASSEMBLY / RH 2
7 7-166-18 TIRE & WHEEL ASSEMBLY / LH 2
8 7-316-238 CYLINDER / TILT 1
9 7-316-240 CYLINDER / LIFT 2
10 7-316-211 CYLINDER / BOOM 1
11 7-379-02 CYLINDER / SWAY-REAR LOCK 4
12 3-1391-10 FORK TINE / 48 LG. 2
13 3-1092-3 PIN / HEAD LIFT CYLINDER 1
14 6-2524-10 COLLAR / HEAD LIFT CYLINDER 2
15 3-1054-2 PIN / BASE LIFT CYLINDER 1
16 2-1090 PIN / BASE BOOM CYLINDER 1
17 6-3316-65 PIN / HEAD TILT CYLINDER 1
18 3-1054-1 PIN / BASE TILT CYLINDER 1
19 6-3312-43 PIN / HEAD SWAY CYLINDER 4
20 6-3312-73 PIN / BASE SWAY CYLINDER 4
21 6-3316-168 PIN / FORK FRAME 1
22 2-1067-10 PIN / FORK TINE 1
23 1-1074 COLLAR / FORK TINE PIN 1
24 6-5208-44 CAPSCREW 112 NC x 5 112 LG. 2
25 6-6201-08 HEX NUT 112 NC 8
26 6-6211-08 LOCKWASHER 1/2 8
27 6-5208-30 CAPSCREW 112 NC x 3 3/4 LG. 4
28 6-5208-36 CAPS CREW 112 NC x 4 112 LG. 2
29 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 14
30 6-6211-06 LOCKWASHER 3/8 25
31 6-6212-06 FLATWASHER 3/8 14
32 6-5206-22 CAPSCREW 3/8 NC x 2 3/4 LG. 8
33 6-6201-06 HEX NUT 3/8 NC 11
34 7-333-01 MIRROR / CONVEX 1
35 6-5206-24 CAPSCREW 3/8 NC x 3 LG. 1
36 3-1054-3 PIN / BASE LIFT CYL. / CAB SIDE 1
37 7-165-01 RUBBER MOUNT / CAB 4
38 1-1532 WASHER / CAB RUBBER MOUNT 4
39 6-5216-48 CAPSCREW 1 NC x 6 LG. 2
40 6-6205-16 SELF LOCKING NUT 1 NC 2
41 7-319-17 GROUND STRAP / CAB 1
42 6-5206-10 CAPSCREW 3/8 NC x 1 114 LG. 1
43 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 1
44 1-1217 POINTER / BOOM ANGLE 1
45 6-5204-08 CAPSCREW 114 NC x 1 LG. 1
46 6-6201-04 HEX NUT 114 NC 1
47 6-5216-44 CAPSCREW / 1 NC x 5 112 LG. 2
48 1-1530 SPACER / CAB RUBBER MOUNT 2

DRAWING GENERAL ASSEMBLY PAGE 5A

NUMBER
Pl-1734 TH644C NUMBER
0"1

a~
~~ 10,11,12,13,14 20,21,22 10,11,12,13,14 29 STANDARD
~
19 SEE 4-WAY CIRCUIT
SEE INSTRUMENT
PANEL ASSEMBLY
17
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28
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~~ VIEW A-A 1,2,3

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~ 23
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5,6,7,8
r<
SEE PARKING
o
SEE BRAKE CIRCUIT BRAKE CIRCUIT

II
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.......
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SEE ACCELERATOR ASSEMBLY
58,59,60

FOR ADDITIONAL CAB INFORMATION SEE OPTIONS SECTION

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50 25 I
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31
58
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42

DRAWING OPERATOR'S COMPARTMENT ASSEMBLY PAGE 6A

NUMBER
Pl-1692 TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-197-01 SEAT 1
2 6-6211-05 LOCKWASHER 5116 4
3 6-6201-05 HEX NUT 5116 NC 4
4 7-337-01 SEAT BELT 1
5 6-5205-08 CAPSCREW 5116 NC x 1 LG. 2
6 6-6212-05 FLATWASHER 5116 2
7 6-6211-05 LOCKWASHER 5116 2
8 6-6201-05 HEX NUT 5116 NC 2
9 7-104-01 LEVEL GAGE 1
10 7-147-01 STEERING ORBITRAL REF
11 7-147-40 STEERING WHEEL 1
12 7-147-41 HORN BUTTON KIT 1
13 7-147-04 NUT / STEERING WHEEL (w/ ITEM 14) REF
14 7-147-05 COLUMN / STEERING 1
15 7-125-05 TRANSMISSION COLUMN SHIFT CONTROL 1
16 7-194-40 GROMMET / TRANS. SHIFTER HARNESS 1
17 7-153-01 ARM REST PAD 1
18 7-114-28 DASH PANEL / RH SIDE REF
19 7-114-27 DASH PANEL / LH SIDE REF
20 7-154-01 MIRROR / INTERIOR 1
21 6-6284-05 MACHINE SCREW #10-24 x 3/4 LG. 2
22 6-6286-07 LOCKWASHER #10 2
23 7-146-01 SWITCH / IGNITION / KEY REF
24 7-144-02 HOLE PLUG / 5/8 / ETHER BUTTON 1
25 7-114-32 HOLE PLUG / 13/16 / WIPER SHAFT REF
26 7-144-10 HOLE PLUG / 1 3116 / 12V ACC. PLUG 1
27 7-114-35 HOLE PLUG / 5116 / WIPER & STROBE REF
28 7-114-21 GLASS / REAR WINDOW / TINTED REF
29 7-114-22 GLASS / RH SOLID / TINTED REF
30 7-114-12 ACCESS PANEL / JOYSTICK REF
31 7-114-17 COVER / LOWER HOSE REF
32 7-114-16 MOUNT / JOYSTICK & ARMREST REF
33 7-114-11 COVER / LOWER DASH REF
34 7-114-20 SEAT RISER REF
35 7-114-07 COVER / SEAT BOX REF
36 7-114-06 COVER / FOOT PEDAL REF
37 7-114-18 COVER / CORNER / HOSE REF
38 7-114-09 COVER / FUSE PANEL REF
39 7-114-13 WING THUMB SCREW REF
40 7-114-19 MOUNT / FAN & MIRROR REF
41 7-114-26 COVER / JOYSTICK CUT-OUT REF
42 7-114-23 GRILL / HEATER INTAKE REF
43 7-114-33 HOLE PLUG / DOOR COLUMN REF
44 7-144-02 PLUG / LIFTING HOOK (NOT SHOWN) REF
45 7-114-08 BRAKE ACCESS PANEL REF
46 7-114-31 HOLE PLUG / 3/8 / DOOR HOLD BACK REF
47 7-114-34 HOLE PLUG / 112 / STROBE LIGHT REF
48 7-114-15 HOLE PLUG / DOOR RESTRAINT REF
49 7-114-14 PUSH NUT / 1/4 REF
50 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. REF

PAGE OPERATOR'S COMPARTMENT ASSEMBLY DRAWING

6B NUMBER TH644C NUMBER
Pl-1692
 ITEM NUMBER DESCRlPTION REQD
51 6-6211-04 LOCKWASHER 1/4 REF
52 6-6212-04 FLATWASHER 114 REF
53 6-6201-04 HEX NUT 1/4 NC REF
54 6-5205-06 CAPSCREW 5/16 NC x 3/4 LG. REF
55 6-6211-05 LOCKWASHER 5/16 REF
56 6-6201-05 HEX NUT 5/16 NC REF
57 7-114-05 CAB WELDMENT REF
58 7-114-10 STEP / CAB REF
59 6-5808-10 CAPSCREW 1/2 NC x 1 114 LG. 2
60 6-6211-08 LOCKWASHER 1/2 2

DRAWING OPERATOR'S COMPARTMENT ASSEMBLY PAGE

NUMBER
Pl-1692 TH644C 6C
NUMBER
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PAGE POWER TRAIN ASSEMBLY DRAWING

7 Pl-1596
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 P4-2068 ENGINE and PUMP ASSEMBL Y REF
2 7-126-354 TRANSMISSION ASSEMBLY 1
3 7-229-672 AXLE ASSEMBL Y I FRONT 1
4 7-229-373 AXLE ASSEMBL Y I REAR 1
5 6-6201-06 HEX NUT 3/8 NC 8
6 7-229-889 DRIVESHAFT I FRONT 1
7 7-229-888 DRIVESHAFT I REAR 1
8 1-1239 BASE PLATE I SWAY MOUNT 4
9 3-1401 MOUNT I SWAY I RH & LH 4
10 6-6211-06 LOCKW ASHER 3/8 24
11 6-6212-10 FLATWASHER 5/8 4
12 6-5306-14 CAPSCREW 3/8 NF x 1 3/4 LG. 8
13 7-326-01 RUBBER MOUNT I ENGINE 4
14 6-8510-40 CAPSCREW 10mm x 1.5 x 40mm LG. 11
15 6-9111-10 LOCKWASHER 10mm 11
16 6-5312-48 CAPSCREW 3/4 NF x 6 LG. 8
17 6-5310-32 CAPSCREW 5/8 NF x 4 LG. 4
18 6-6211-10 LOCKWASHER 5/8 4
19 6-6202-10 HEX NUT 5/8 NF 4
20 6-5312-68 CAPSCREW 3/4 NF x 8 112 LG. 16
21 6-6211-12 LOCKW ASHER 3/4 24
22 6-6202-12 HEX NUT 3/4 NF 24
23 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm LG. 5
24 6-9111-12 LOCKW ASHER 12mm 5
25 3-1360-1 MOUNT / TRANSMISSION / LH 1
26 3-1360-2 MOUNT I TRANSMISSION / RH 1
27 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 8
28 6-5306-14 CAPSCREW 3/8 NF x 1 3/4 LG. 8
29 7-229-895 STRAP I DRIVESHAFT U-JOINT 4
30 7-229-896 FLANGE 12-POINT SCREW 3/8 NF x 3/4 LG. 8

DRAWING POWER TRAIN ASSEMBLY PAGE

Pl-1596 7A
NUMBER TH644C NUMBER
 ~
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PAGE ENGINE & PUMP ASSEMBLY / JD-404ST DRAWING

8 NUMBER TH644C
P4-2068
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-183-131 ENGINE ASSY / JD-4045T 1
2 7-345-113 PUMP / PISTON TYPE / 60cc 1
3 4-2056 MOUNT / ENGINE / FRONT 1
4 7-362-05 RADIATOR 1
5 7-158-72 RADIATOR HOSE / UPPER 1
6 7-158-73 RADIATOR HOSE / LOWER 1
7 4-2065 UPPER RADIATOR MOUNT 1
8 7-190-04 RUBBER MOUNT / CENTER BONDED 3
9 6-6252-07 CLAMP / RADIATOR HOSE 2
10 6-6252-09 CLAMP / RADIATOR HOSE 2
11 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm 6
12 6-9111-12 LOCKWASHER 12mm 6
13 6-5206-16 CAPSCREW 3/8 NC x 2 LG. 3
14 6-6205-06 SELF LOCKING NUT 3/8 NC 3
15 7-183-38 FAN / BLOWER / 18 IN. (w/ ENGINE) REF
16 6-5208-20 CAPSCREW 112 NC x 2 112 LG. 4
17 6-6212-08 FLATWASHER 112 4
18 6-6211-08 LOCKW ASHER 112 4
19 7-190-02 WASHER / BONDED RUBBER MOUNT 3
20 4-1685 FAN GUARD / 18 IN. FAN 1
21 6-5205-08 CAPSCREW 5116 NC x 1 LG. 4
22 6-6211-05 LOCKWASHER 5116 4
23 6-6212-06 FLATWASHER 3/8 4
24 7-183-96 SPACER / FAN / 2 IN. (w/ ENGINE) REF
25 7-126-517 GASKET / PUMP DRIVE 1

DRAWING ENGINE & PUMP ASSEMBLY / JD-4045T PAGE

NUMBER P4-2068 TH644C 8A
NUMBER
 NOTES

8B PAGE
NUMBER
~~
tp~
t'rI
~a
z
VIEW OF REAR ROLLERS VIEW OF EXTENSION CHAIN,
~ I
MOUNTED TO MIDDLE BOOM ROLLER & SPRING
...... SEE PAGE (9C) SEE PAGE (9A)
1.0
VI
......
VIEW OF REAR ROLLERS VIEW OF RETRACTION CHAIN
MOUNTED TO SMALL BOOM MOUNTED TO LARGE BOOM
SEE PAGE (9D) SEE PAGE (9B)

VIEW OF BOOM PIVOT PIN

& LIFT CYLINDER TOP SHAFT
SEE PAGE (91)

tp
o
o
53~
0\>
t~
n~
~

VIEW OF BOOM CYLINDER VIEW OF FRONT ROLLERS

BASE END & CYLINDER SUPPORT SUPPORTING MIDDLE BOOM
SEE PAGE (9F) SEE PAGE (9G)

VIEW OF REAR ROLLERS VIEW OF FRONT ROLLERS

SMALL & MIDDLE BOOMS SUPPORTING SMALL BOOM
~'"O SEE PAGE (9E) SEE PAGE (9H)
~E;
tpt'rl
VIEW OF BOOM PIVOT PIN
~ & LIFT CYLINDER TOP SHAFT
SEE PAGE (91)
1.0
 SMALL
BOOM

VIEW OF EXTENSION
CHAIN, ROLLER, & SPRING

9A PAGE BOOM ASSEMBLY DRAWING

NUMBER TH644C NUMBER
P4-1951
 LARGE
BOOM

RETRACTION MIDDLE
CHAIN BOOM

VIEW OF RETRACTION CHAIN

MOUNTED TO LARGE BOOM

DRAWING BOOM ASSEMBLY PAGE 9B

NUMBER
P4-1951 TH644C NUMBER
 LARGE
BOOM

VIEW OF REAR ROLLERS

MOUNTED TO MIDDLE BOOM

PAGE BOOM ASSEMBLY DRAWING

9C NUMBER TH644C NUMBER
P4-1951
 LARGE
BOOM

VIEW OF REAR ROLLERS

MOUNTED TO SMALL BOOM

DRAWING BOOM ASSEMBLY PAGE 9D

NUMBER
P4-1951 TH644C NUMBER
 '-D
trJ

~~
tot11
tr:I
iO

LARGE RETRACTION
BOOM CHAIN

EXTENSION
CHAINS

to
o
o o=oIo=oIo=oIo=oIO=OIO-OIo-oIO-OIO
::d~
0\>
.j>..CIl
.j>..CIl

(J~
~
SMALL
BOOM

MIDDLE
BOOM

~~
to~
t11
iO O
Z
VIEW OF REAR ROLLERS
>-0
~
I
.......
SMALL & MIDDLE BOOMS
'-D
Vl
.......
 SMALL
BOOM

LARGE
BOOM

MIDDLE
BOOM

VIEW OF BOOM CYLINDER

BASE END & HEAD SUPPORT

DRAWING BOOM ASSEMBLY PAGE 9F

NUMBER
P4-1951 TH644C NUMBER
 SMALL
BOOM
LARGE
BOOM
MIDDLE
BOOM

VIEW OF FRONT ROLLERS

SUPPORTING MIDDLE BOOM

9G PAGE BOOM ASSEMBLY DRAWING

NUMBER P4-1951
TH644C NUMBER
 MIDDLE
BOOM

SMALL
BOOM

VIEW OF FRONT ROLLERS

SUPPORTING SMALL BOOM

DRAWING BOOM ASSEMBLY PAGE 9H

NUMBER
P4-1951 TH644C NUMBER
 LARGE
BOOM

VIEW OF BOOM PIVOT PIN

& LIFT CYLINDER TOP SHAFT

91 PAGE BOOM ASSEMBLY DRAWING

NUMBER P4-1951
TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 4-2212 LARGE BOOM 1
2 4-2213 MIDDLE BOOM 1
3 4-1513 SMALL BOOM 1
4 7-316-211 BOOM CYLINDER REF
5 4-1449-1 PIN / S-BOOM / REAR-TOP 1
6 4-1073-2 PIN / M-BOOM / REAR-BOT 1
7 4-1449-6 PIN / M-BOOM / FRONT-BOT 1
8 4-1073-6 PIN / L-BOOM / FRONT-BOT 1
9 4-1073-3 PIN / M-BOOM / REAR-TOP 1
10 3-1191-6 PIN / FRONT CHAIN SHEAVE 1
11 2-1052-3 PIN / LEAF CHAIN 4
12 3-1154-5 CROSS SHAFT / MAIN PIVOT 1
13 3-1092-3 CROSS SHAFT / HEAD LIFT CYLINDER REF
14 6-2524-10 COLLAR REF
15 4-1074-1B ROLLER / M-BOOM / REAR-TOP 2
16 4-1475-1B ROLLER / S-BOOM / REAR-TOP 2
17 4-1074-2B ROLLER / M-BOOM / REAR-BOT 2
18 4-1475-2B ROLLER / M-BOOM / FRONT-BOT 2
19 4-1475-2B ROLLER / L-BOOM / FRONT -BOT 2
20 4-1246-4B SHEAVE / CHAIN / FRONT 1
21 4-1074-8B SHEAVE / HOSE 1
22 1-1013-4 LEAF CHAIN / RETRACTION 1
23 1-1013-3 LEAF CHAIN / EXTENSION 1
24 4-1237-1 CHAIN ANCHOR / ADJUSTABLE 1
25 4-1237-2 CHAIN ANCHOR / BOLT-ON 1
26 4-1237-4 CHAIN ANCHOR / PINNED 1
27 7-193-05 NEEDLE BEARING / 1.500 ID REF
28 6-6600-02 THRUST WASHER 3.00 x l.50 x .188 4
29 6-6600-14 THRUST WASHER 5.00 x 3.00 x .250 2
30 6-6600-05 THRUST WASHER 4.00 x 2.00 x .188 4
31 6-6600-12 THRUST WASHER 3.50 x l.50 x .125 2
32 3-1244-1 MANIFOLD BLOCK 1
33 3-1396 COVER / REAR ACCESS 1
34 3-1280 GUARD / TILT VALVE 1
35 6-6206-24 SELF-LOCKING NUT 1 112 NF 6
36 6-6215-24 FLATWASHER 1 112 4
37 2-1184 WEAR PAD / BOOM 4
38 4-1713-1 SUPPORT / BOOM CYLINDER 1
39 6-4516-24 BRONZE BUSHING / SMALL BOOM REF
40 6-5208-14 CAPSCREW 112 NC x 1 3/4 LG. 2
41 6-6201-06 HEX NUT 3/8 NC 4
42 6-6211-06 LOCKWASHER 3/8 14
43 6-6275-04 SETSCREW 3/8 NC x 3/4 LG. 2
44 6-5312-68 CAPSCREW 3/4 NF x 8 112 LG. 1
45 6-6202-12 HEX NUT 3/4 NF 2
46 6-6211-12 LOCKW ASHER 3/4 4
47 6-5208-10 CAPSCREW 112 NC x 1 1/4 LG. 8
48 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 6
49 6-5208-44 CAPSCREW 112 NC x 5 112 LG. REF
50 6-5206-24 CAPSCREW 3/8 NC x 3 LG. 2

DRAWING BOOM ASSEMBLY PAGE

P4-1951 TH644C 9J
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
51 2-1090 PIN I BASE BOOM CYLINDER REF
52 6-5312-12 CAPSCREW 3/4 NF x 1 112 LG. 2
53 6-6243-06 COTTER PIN 3/32 x 3/4 LG. 8
54 7-142-01 SELF-LOCKING NUT 1-12 THD. 1
55 7-194-01 SPRING I COMPRESSION 1
56 6-6215-16 FLATWASHER 1.0 1
57 6-6212-06 FLATWASHER 3/8 6
58 6-6211-08 LOCKWASHER 112 10
59 6-5312-48 CAPSCREW 3/4 NF x 6 LG. 1
60 6-4524-32 BRONZE BUSHING I LARGE BOOM REF
61 6-5206-20 CAPSCREW 3/8 NC x 2 112 LG. 2
62 1-1306 WASHER I STEEL 1
63 6-6201-08 HEX NUT 112 NC 2
64 1-1101-3 SHIM I 3/16 4
65 2-1109 CLAMP I 112 HOSE 1
66 6-5206-18 CAPSCREW 3/8 NC x 2 1/4 LG. 2
67 3-1244-2 SPACER I MANIFOLD BLOCK 1
68 4-1074-3B ROLLER I S-BOOM I REAR-BOT 2
69 4-1073-1 PIN I S-BOOM I REAR-BOT 1
70 6-6600-03 THRUST WASHER 3.00 x 2.00 x .188 2
71 7-193-07 NEEDLE BEARING I 2.000 ID REF
72 6-6275-05 SETSCREW 5/8 NC x 1 LG. 1
73 6-5206-22 CAPSCREW 3/8 NC x 2 3/4 LG. 1
74 6-5206-28 CAPSCREW 3/8 NC x 3 112 LG. 1
75 6-6301 LUBE FITTING 118 NPT STR 4
76 6-6306 LUBE FITTING 114-28 STR 8
77 6-6275-07 SETSCREW 5/8 NC x 5/8 LG. 1
78 6-6600-06 THRUST WASHER 4.00 x 2.00 x .125 2
79 6-9600-105 EDGING 112 x 13 118 LG. 1
80 3-1404 SWITCH ACTIVATOR 1
81 6-6275-04 SETSCREW I 3/8 NC x 3/4 LG. 3

PAGE BOOM ASSEMBLY DRAWING

9K NUMBER P4-1951
TH644C NUMBER
NOTES

PAGE 9L
NUMBER
 2,3, 4 -r--~=---

2,3,4

ITEM NUMBER DESCRIPTION REQD

1 7-198-48 BRAKE PEDAL / HANGING· REF
2 6-5206-10 CAPSCREW 3/8 NC x 1 1/4 LG. 3
...
.) 6-6211-06 LOCKWASHER 3/8 3
4 6-6201-06 HEX NUT 3/8 NC 3
5 7-198-49 SEAL KIT (FOR ITEM 1) REF

PAGE FOOT BRAKE ASSEMBLY DRAWING

10 PI-I533
NUMBER TH644C NUMBER
 8,11

5,6,7 12,13

ITEM NUMBER DESCRIPTION REQD

1 7-194-20 SPRING I RETURN 1
2 7-266-02 CABLE I ACCELERATOR REF
3 3-1213 MOUNT I ACCELERATOR CABLE 1
4 7-194-07 U-BOLT WI NUTS 1
5 6-8108-55 CAPSCREW 8 nun x 1.25 x 55 mm LG. 1
6 6-9111-08 LOCKWASHER 8 mm 1
7 6-9101-08 HEX NUT 8 mm 1
8 7-194-05 YOKE WI CLEVIS PIN & COTTER PIN 1
9 7-194-18 S-HOOK 1
10 1-1017 MOUNT I RETURN SPRING 1
11 6-6208-04 JAM NUT 1/4-28 (wi CABLE) REF
12 6-8514-25 CAPSCREW 14 mm x 2.0 x 25 mm LG. REF
13 6-9111-14 LOCKWASHER 14 mm REF

DRAWING ACCELERATOR ASSY I JD-4045T PAGE

P4-2069 TH644C 11
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-120-11 PEDAL I ACCELERATOR 1
2 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. 3
3 6-6212-04 FLATWASHER 114 3
4 6-6211-04 LOCKWASHER 1/4 3
5 6-6201-04 HEX NUT 1/4 NC 3
6 7-266-02 CABLE I ACCELERATOR 1
7 7-194-05 YOKE wi CLEVIS PIN & COTTER PIN 1
8 6-6208-04 JAM NUT 1/4-28 (wi CABLE) REF

PAGE ACCELERATOR ASSEMBLY I PEDAL END DRAWING

12 Pl-1683
NUMBER TH644C NUMBER
 7

10
11,16,17,18

16,17,18

ITEM NUMBER DESCRIPTION REQD

1 4-2201-1 TOP FRONT COVER / FRONT HOUSING 1
2 4-1742-2 TOP REAR COVER / FRONT HOUSING 1
3 4-1742-3 SIDE PLATE / RH / FRONT HOUSING 1
4 4-2071-4 SIDE PLATE / LH / FRONT HOUSING 1
5 4-1742-5 SIDE SCREEN / RH / FRONT HOUSING 1
6 4-1742-6 SIDE SCREEN / LH / FRONT HOUSING 1
7 4-1742-7 TOP COVER / REAR HOUSING 1
8 4-1742-8 SIDE PLATE / RH / REAR HOUSING 1
9 4-1742-9 SIDE PLATE / LH / REAR HOUSING 1
10 4-1717-7 ACCESS COVER / FRONT HOUSING 1
11 4-1728-10 SUPPORT BRACKET / FRONT HOUSING 2
12 7-290-01 BODY BOLT 5/16 NC x 3/4 LG. 51
13 6-9601-134 EDGING 114 x 16 3/4 LG. 2
14 6-9601-178 EDGING 114 x 22 1/4 LG. 1
15 6-9601-232 EDGING 114 x 29 LG. 2
16 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 13
17 6-6211-06 LOCKWASHER 3/8 13
18 6-6212-06 FLATWASHER 3/8 13
19 6-6212-05 FLATWASHER 5116 4
20 4-2201 ENGINE ENCLOSURE (ITEMS 1-11) REF

DRAWING ENGINE ENCLOSURE ASSY / JD-4045T PAGE 13

P4-2202
NUMBER TH644C NUMBER
 10,6,7,8
3

\=\--,
, I,.~"
-~~
, \ ~.;I ' \ '\:

\.\ '\ \"'\ , ,

5,6,7,8

\ '--'\'~ 2 4
\ \ / j\ \
\ \ I / \ -----1
\ \ / / \'" '------L-_~ \,

\ \ / / \, \, \ - - _.,' I : '\
\ \ '\ili'
\
\ I
I I ~ I
/
II II I ENGINE ENGINE ' '
ENCLOSURE

\Li~ ______ '- ::-~' I ~U~====_=

'u'
r:1 i /<~,'-----7'
====r) II

\ -------- ---li--~-------~-~----

ITEM NUMBER DESCRIPTION REQD

1 7-282-05 MUFFLER 1
2 4-1741 EXHAUST PIPE 1
3 3-1349 TAILPIPE 1
4 7-183-98 CLAMP / V-FLANGE (wi ENGINE) REF
5 3-1481 EXHAUST BRACKET ASSY / 3 112 IN. 1
6 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
7 6-6211-06 LOCKWASHER 3/8 4
8 6-6212-06 FLATWASHER 3/8 4
9 7-319-14 CLAMP / MUFFLER / 3 114 IN. 1
10 3-1400 EXHAUST BRACKET ASSEMBLY / 3 IN. 1

PAGE EXHAUST ASSEMBLY / JD-404ST DRAWING

14 P4-1795
NUMBER TH644C NUMBER
 545

------------- ------ ..
ENGINE ENCLOSURE 552 3 1

J.D. 4045T ENGINE 7

ITEM NUMBER DESCRIPTION REQD

1 7-109-01 AIR CLEANER ASSEMBLY 1
2 7-109-02 HOOD 1
3 7-109-03 MOUNTING BAND 1
4 6-9619-26 RUBBER HOSE 3 LD. x 3 114 LG. 2
5 6-6252-13 CLAMP / WORM / 3 IN. 4
6 3-1454 AIR INLET PIPE 1
7 7-109-04 FILTER / PRIMARY REF
8 6-5205-10 CAPSCREW 5116 NC x 1 114 LG. 2
9 6-6212-05 FLATWASHER 5116 2
10 6-6205-05 SELF LOCKING NUT 5116 NC 2

DRAWING AIR CLEANER ASSY / JD-404ST PAGE

NUMBER P4-2237 TH644C NUMBER 15
 1 2 6 3 4 5

ii
II
l!

ITEM NUMBER DESCRIPTION REQD

1 7-229-897 CROSS & BEARING ASSEMBLY 1
2 7-229-898 SLIP YOKE 1
3 7-229-899 SLIP STUB 1
4 7-229-900 WELD YOKE 1
5 7-229-901 CROSS & BEARING ASSEMBLY 1
6 7-229-902 DUST CAP & SEAL KIT 1
7 7-229-888 DRIVESHAFT ASSY (INCL. ITEMS 1-6) REF

PAGE DRIVESHAFT ASSEMBLY / FRONT DRAWING

16 NUMBER
Pl-1552
TH644C NUMBER
 1 2 6 3 4 5

/I

II
If

ITEM NUMBER DESCRIPTION REQD

1 7-229-897 CROSS & BEARING ASSEMBLY 1
2 7-229-898 SLIP YOKE 1
3 7-229-899 SLIP STUB 1
4 7-229-900 WELD YOKE 1
5 7-229-901 CROSS & BEARING ASSEMBLY 1
6 7-229-902 DUST CAP & SEAL KIT 1
7 7-229-889 DRIVESHAFT ASSY (INCL. ITEMS 1-6) REF

DRAWING DRIVESHAFT ASSEMBL Y / REAR PAGE

NUMBER
PI-I553 TH644C 17
NUMBER
 I
/

~/
2

ITEM NUMBER DESCRIPTION REQD

1 7-166-05 WHEEL 1
2 7-286-01 VALVE STEM / AIR-CHLORIDE-FOAM 1
3 7-166-06 TIRE / 13.00 x 24 1
4 7-166-07 TIRE & WHEEL ASSY / RH . REF
5 7-166-08 TIRE & WHEEL ASSY / LH REF

PAGE TIRE & WHEEL ASSEMBLY / 13.00 x 24 TIRE DRAWING

18 Pl-1667
NUMBER TH644C NUMBER
 8 RED
ruSE / 40 AMP (+) BATTERY (-) 12 VOLT
:-'
~ ALTERNATOR / CHARGE
-
2/0 REDr CONTACT /
1 STARTER
- STARTER MOTOR
-
~ CONTACT / STARTER RELAY 8 BlK
COIL / STARTER

...
.,~
IGNITION SWITCH /

IGNITION SWITCH /
IGN

START
12 BLK I
,2 CRN/'2 WHT

16 BLK
I 16 RED

NEUTRAL START SWITCH

-
DIODE
16 RED

1& RED / 12 BIJ(

fUEL SOLENOID

ALTERNATOR /

COIL /
fiELD

STARTER RELAY
-
-
-

-
II
~~~"/~
16 BLK RELAY ,6 WHT 1 ~r
-
DIODE
~

8 RED 16 CRY I WHT - 12 PUR

PUSHBUTTON / DESTROKE COIL / PUMP DESTRDKE

--! fUSE / 10 AMP

12 CRY 16 CRY
CONTROL SWITCH
12 CRY
SOLENOID / AUX. LEfT
-
16 CRY
CONTROL SWITCH
12 BLUE
SOLENOID / AUX. RIGHT
-
12 BLU 12 PUR
-
---1 fUSE / 5 AMP CONTROL SWITCH / FOOT SOLENDOID / DiffERENTIAL LOCK

160RN 16 BlU
-
--i FUSE / 10 AMP CONTROL SWITCH / WIPER CONTACT / WIPER PARK·
I '6 BRN
CONTACT / WIPER HI
-
----t FUSE / 10 AMP
16 YEl
12 V ACCESSORY
- I 16 CRY
CONTACT / WIPER LO
-
-
16 YEl
---1 FUSE / 5 AMP GAUGE / FUEL SENDER

rl GAUGE / TRANS OIL TEMP

16 BRN
SENDER
-
0

..
~
16 CRN
III --{ GAUGE / TRANS OIL PSI SENDER
~
16 BLUE
-~ GAUGE / ENGINE WATER TEMP SENDER
~
16 CRY
rl GAUGE / ENGINE OIL PSI SENDER
~

- - { GAUGE / VOLT

~ HOURMETER
-
-
12 YEl 12 YEl
r---1 FUSE / 20 AMP CONTACT / RELAY HEADLIGHTS
..,..

b SWITCH / HEAD-TAIL LIGHTS

16 BRN/WHT

16 RED
TAiLUGHTS

COIL / RELAY
16 GRN~
~

r---1 FUSE / 20 AMP

16 BRN
W CONTROL SWITCH HEATER
.,..
CONTROL SWITCH DEFROSTER FAN
.,..
r---1 FUSE / 5 AMP
16 PUR
W CONTACT / HORN RELAY
16 BLK

16 TAN
HORN
":"
COIL / HORN RELAY HORN BLITTON
":"

SWITCH / BOOM ANGLE

,2 CRY
I
~
12 RED SOLENOID / LOCK-UP
r---1 FUSE / 20 AMP
12 YEl
I I ":"

16 BLK
12 YEl SWAY CONTROL SOLENOID / SWAY LEfT
":"
16 WHT
SWAY CONTROL SOLENOID / SWAY RIGHT
":"

16 CRY

-
BACK-UP UGHT
":"
16 CRY

l
14 WHT BACK UP ALARM
TRANS. CONTROL / REVERSE
~
~
16 BRN ":"
REVERSE SOLENOID
12 WHT j
RELAY}--
SOLENOID / 0 OR E OR 0 ac E
":"
T 14 WHT
TRANS. CONTROL / FORWARD
16 BLU
FORWARD SOLENOID
.,..
SOLENOID / 0 OR E OR 0 ac E
160RN .,..
~ PRESS. SWITCH / P. BRAKE
16 ORN ~ WARNING LIGHT / PARKING BRAKE
":"
12 REO 16 CRY 16 CRY
L-..-j FUSE / 10 AMP PRESSURE SWITCH / BRAKES BRAKE UGHT
.,..
~ PUSHBUTTON / TILT
20 BLK
COIL / TILT RELAY
":"

~ CONTACT / TILT RELAY

12 RED
SOLENOIDS / TILT VALVES
":"
~
12 BLK
SOLENOID / CONTROL REUEF
-
DRAWING ELECTRIC SCHEMATIC PAGE
NUMBER
Pl-1598 TH644C
19
NUMBER
 N
o

~~
~O
tot!1
~
!I!I!
12W11T

~
TEMP. SENDER IlE51ROKECCI1.
."".

: ""~ !r
1& BtU 3.
C!J)1IIl'
~ ~
~
, RELlY
...., PliESS. SENDER
:r: CD 4-22lIIiWIISS
+---~-.-

~ @ 4-1miWiiiss-
L--

h~ IHT I W1I1£
~ ~ RED I~

---z
...... 0
BIJ(
BlU
YEl
/ BOO:
/BlUE
/ YfJJJ1f
I:::) 8RH /IIROIIII
eRN I GREEN
.hI:::) ORN I~
0- GRY/ w.y
+:>.>
VIC)
M /PIW
Tm /Tm

~~
C)
1WIIm_
1-- ---'"'I

~I ~I
~
~ ~ Til.-OOHT I I 116 IIRN/IHT

Z
t!1 .!t ~RY IHT ~ ~~
fRONT WlPlR
P H l
l2
1_2_
BlU
16
12GRY = iii ~
~

.6l4iX!!) .--- .
II1J(
."". Ii) ~ 8l ~ ,.....!!~_--.J S11!OIIE WfI fl.m 1& PUR
~
16 WHI l" l" l"
~ @CD FROM II!IN HIJlN[SS ~
I I ,- _

~ ~.: riL ~I ~IH.,I II

'BRAKE PRESS1JR[ SW1ICH' flAsHER
:i»-...n-r 1& GRY - tIJI ~
~ ~ 16YEl
g ~6-~-----1 ~'"
12 GRY
51mBRAKE
__ 'ii'
- - ~fUEL 16
mlWlED
lOCIt-1I' V/l.1t:
~
di} J. t=t=t-<D
PRESS. swnCH
LH. REAR
1
g
;
~
L1\ fRONT
TUlN stNII.

~ '"u~~m
~~~~~~==~

~~
SENDER

~= ~
SWAY
lil~11i)
to~
I~~
~I~I~

Z
t!1
~a t'4Jt44XOS· -IL _______ j
~Cllil
~

;i
smaIl.
I-d
....... R.lI REAR R.1I fRONT
•
....... TURN stNII. / BRAKE UCHI TURN SCNII.
VI
1.0
1.0
 ITEM NUMBER DESCRIPTION REQD
1 4-2278 HARNESS I ENGINE & TRANS. 1
2 4-2279 HARNESS I COLUMN MOUNTED SHIFTER 1
3 4-2275 HARNESS I INSTRUMENT PANEL 1
4 4-2277 HARNESS I MAIN POWER 1
5 3-1487 HARNESS I REAR LOCK-UP 1
6 6-7801-132B BATTERY CABLE I RED REF
7 6-7802-88B BATTERY CABLE I BLACK REF
8 7-269-135 FUSE BLOCK 1
9 7-269-139 CIRCUIT BREAKER I 40 AMP. 1
10 7-269-140 BOOT I CIRCUIT BREAKER 1
11 7-269-142 RELAY I HIGH CAPACITY 1
12 7-269-129 FUSE I 5 AMP. 3
13 7-269-130 FUSE I 10 AMP. 2
14 7-269-131 FUSE I 20 AMP. 1
15 7-164-04 SWITCH I SWAY REF
16 7-127-05 LIGHT I WARNING REF
17 7-146-01 SWITCH I IGNITION I KEY 1
18 7-136-02 LIGHT I BACK-UP REF
19 7-136-03 LIGHT I TAIL-BRAKE REF
20 7-172-02 GAGE I FUEL REF
21 7-172-03 SENDER I FUEL 1
22 7-172-04 GAGE I ENGINE OIL PRESSURE REF
23 7-172-05 SENDER I ENGINE OIL PRESSURE REF
24 7-172-06 GAGE I TRANSMISSION OIL TEMP. REF
25 7-172-17 SENDER I TRANSMISSION OIL TEMP. REF
26 7-172-08 GAGE I ENGINE WATER TEMP. REF
27 7-172-09 SENDER I ENGINE WATER TEMP. REF
28 7-172-10 GAGE I VOLTMETER REF
29 7-172-11 GAGE I TRANSMISSION OIL PRESSURE REF
30 7-172-16 SENDER I TRANS. OIL PRESSURE REF
31 7-183-18 RELAY I STARTER REF
32 7-338-02 RELAY I PARKING BRAKE 1
33 7-206-03 PRESSURE SWITCH I BRAKE LIGHT REF
34 7-338-02 RELAY I HORN 1
35 7-338-02 RELAY I TILT 1
36 7-281-01 DIODE I 3A-50V REF
37 7-281-01 DIODE I ALTERNATOR REF
38 7-164-02 SWITCH I HEADLIGHTS REF
39 7-319-03 PUSHBUTTON I PUMP DESTROKE REF
40 7-338-03 HEADLIGHT REF
41 7-350-01 HOURMETER 1
42 7-355-01 BATTERY I 12 VOLT REF
43 7-369-01 HORN 1
44 6-5204-04 CAPSCREW 1/4 NC x 1/2 LG. 1
45 6-6211-04 LOCKWASHER 114 1
46 7-375-01 BACK-UP ALARM 1
47 6-5205-04 CAPSCREW 5/16 NC x 112 LG. 2
48 6-6211-05 LOCKWASHER 5/16 2
49 7-303-03 PRESSURE SWITCH I CLUTCH CUT -OFF REF
50 7-367-01 VALVE I CONTROLLER RELIEF REF
51 7-303-02 PRESSURE SWITCH I PARKING BRAKE REF
52 7-244-31 VALVE I ELECTRIC 4-WAY I SWAY REF

DRAWING WIRING DIAGRAM PAGE 20A

NUMBER
Pl-1599 TH644C wi JD-4045T ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REQD
53 7-367-09 VALVE I ELECTRIC 4-WAY I TILT REF
54 7-125-05 TRANSMISSION CONTROL REF
55 7-338-02 RELAY / HEADLIGHTS REF
56 7-101-04 SWITCH / REAR LOCK-UP 1
57 7-367-l3 VALVE / REAR LOCK-UP REF
58 6-6284-03 MACHINE SCREW #8-32 x 1 LG. 2
59 6-6286-11 INTERNAL STARWASHER #8 2
60 7-127-09 SWITCH I DIFF. LOCK (OPTIONAL) REF
61 7-367-02 VALVE I DIFF. LOCK (OPTIONAL) REF
62 6-6284-06 MACHINE SCREW #10-24 x 1 LG. 2
63 6-6284-10 MACHINE SCREW #10-24 x 5/8 LG. 2
64 6-6286-12 FLATWASHER #10 1
65 6-6286-06 HEX NUT #10-32 1

20B PAGE WIRING DIAGRAM DRAWING

Pl-1599
NUMBER TH644C wi JD-4045T ENGINE NUMBER
NOTES I

PAGE 20C
NUMBER
 tv
I-'

8 7 2 9 3,4,5,6 13 12
~~ I
~
14

I
15
Z
CIl
~

~I
~
16~ I
....-----...... l\~~/ ~~/ I~~/I 1 ____ 10
~

~~
.j:::..z 17
.j:::..tI1
I I( ( \\
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>-
CIl
-, PUMP OFF

/ \\ (( ~ (( J \r \1 11
CIl
I 18
~
Q
I / ~~ ( " _ __ .... 1" . __ .... 1" __ .... 1" _ _ .....1,,_ .... 1" .... '\ "

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0
~~I
I ~ vJll Jll Jll Jil Jll JJ ~19

OJ ~ I ) / I HEADLIGHT HEATER WIPER .. _-,,_.. .... I \ \ \ 0

tI1 Z HYDRAULICS

?:'O

'"d

~ I
00
00
21 24 23 22 20
 ITEM NUMBER DESCRIPTION REQD
1 7-114-28 DASH PANEL I RH SIDE REF
2 2-1062 GAGE COVER 1
3 6-5204-06 CAPSCREW 114 NC x 3/4 LG. 2
4 6-6212-04 FLATWASHER 114 2
5 6-6211-04 LOCKWASHER 114 2
6 6-6201-04 HEX NUT 114 NC 2
7 7-172-02 GAGE I FUEL 1
8 7-172-04 GAGE I ENGINE OIL PRESSURE 1
9 7-172-06 GAGE I TRANS. OIL TEMP. 1
10 7-172-08 GAGE I ENGINE WATER TEMP. 1
11 7-172-10 GAGE I VOLTMETER 1
12 7-172-11 GAGE I TRANS. OIL PRESSURE 1
13 1-2006 SEAL RING I GAGE 6
14 7-127-05 LIGHT I WARNING 1
15 2-1271-1 DECAL I BRAKE ON REF
16 7-319-03 SWITCH / PUSHBUTTON 1
17 2-1270-1 DECAL I PUMP OFF REF
18 7-144-11 HOLE PLUG I 1 3/8 DIA. I TURN SIGNAL 1
19 7-164-04 SWITCH I SWAY 1
20 2-1269-1 DECAL I SWAY CONTROL REF
21 7-164-05 PANEL PLUG 6
22 7-164-06 END BEZEL 2
23 7-164-07 CENTER BEZEL 4
24 2-1268-1 DECAL I DASH GANG SWITCHES REF

DRAWING INSTRUMENT PANEL ASSEMBLY PAGE

NUMBER
Pl-1688 TH644C NUMBER
21A
 II II II
-Oc::;
g~e

PAGE HYDRAULIC SCHEMATIC DRAWING

22 NUMBER TH644C NUMBER
Pl-1600
 ITEM NUMBER DESCRIPTION REQD
1 4-2276 OIL RESERVOIR WELDMENT REF
2 7-345-113 PUMP ASSEMBLY REF
3 7-272-11 BREATHER REF
4 7-206-03 PRESSURE SWITCH / BRAKE LIGHT REF
5 7-118-01 FILTER / RETURN 1
6 7-272-10 GAGE / RETURN FILTER 1
7 7-118-02 ELEMENT / RETURN FILTER REF
8 7-358-08 VALVE / MANUAL PARKING BRAKE 1
9 7-303-02 PRESSURE SWITCH / PARKING BRAKE REF
10 7-358-03 CONTROLLER / 4-WAY 1
11 7-358-14 VALVE / 3 SECTION 1
12 7-316-211 CYLINDER / BOOM REF
l3 7-316-240 CYLINDER / LIFT REF
14 7-316-238 CYLINDER / TILT REF
15 7-379-02 CYLINDER / SWAY REF
16 7-379-01 CYLINDER / ROTATE REF
17 7-229-619 CYLINDER / STEERING REF
18 7-229-619 CYLINDER / STEERING REF
19 7-234-03 VALVE / MOTION / BOOM 2
20 7-234-04 VALVE / DUAL CHECK 3
21 7-234-01 VALVE / MOTION / HEAD TILT 1
22 7-234-02 VALVE / MOTION / BASE TILT 1
23 7-367-09 VALVE / ELECTRIC 4-WAY 2
24 7-234-50 VALVE / TILT LIMITER 1
25 7-359-02 VALVE / STEERING SELECTOR 1
26 7-234-94 CONTROL BLOCK 1
27 7-234-13 CARTRIDGE / REDUCING-RELIEVING REF
28 7-234-16 CARTRIDGE / CHECK REF
29 7-234-37 CARTRIDGE / NEEDLE REF
30 7-234-28 CARTRIDGE / REDUCING-RELIEVING REF
31 7-256-25 ACCUMULATOR / BRAKE 1
32 7-198-48 BRAKE ACTUATOR 1
33 7-244-31 VALVE / ELECTRIC 4-WAY / SWAY 1
34 7-234-18 CARTRIDGE / PILOT CHECK REF
35 7-244-31 VALVE / ELECTRIC 4-WAY / ROTATE REF
36 7-234-35 VALVE / DUAL CHECK REF
37 7-147-01 STEERING ORBITRAL 1
38 7-367-01 VALVE / CONTROLLER RELIEF 1
39 7-292-01 HOSE REEL ASSY / RH / ROTATE REF
40 7-234-54 VALVE / MOTION / LIFT 2
41 1-1219 RESTRICTOR FITTING REF
42 1-1093-2 RESTRICTOR PLUG (.060) REF
43 1-1093-1 RESTRICTOR PLUG (.040) REF
44 7-234-22 CARTRIDGE / COUNTERBALANCE REF
45 7-234-53 CARTRIDGE / COUNTERBALANCE REF
46 7-367-06 CARTRIDGE / NORMALLY OPEN REF
47 7-234-19 CARTRIDGE / COUNTERBALANCE REF
48 7-234-76 BLOCK ASSEMBLY / REAR LOCK-UP 1
49 7-234-79 CARTRIDGE / SHUTTLE REF

DRAWING HYDRAULIC SCHEMATIC PAGE

NUMBER
Pl-1600 TH644C NUMBER
22A
 ITEM NUMBER DESCRIPTION REQD
50 7-234-64 CARTRIDGE / REDUCING-RELIEVING REF
51 7-234-62 CARTRIDGE / PILOT CHECK REF
52 7-304-07 CARTRIDGE / MODULAR CONTROL REF
53 7-367-13 VALVE / REAR LOCKUP 1
54 7-234-80 CARTRIDGE / CHECK REF
55 7-303-03 PRESSURE SWITCH / CLUTCH CUT -OFF REF
56 7-234-80 CARTRIDGE / CHECK REF
57 7-367-14 CARTRIDGE / NORMALLY OPEN REF
58 7-367-02 VALVE ASSEMBLY / DIFF. LOCK REF
59 7-367-03 CARTRIDGE / NORMALLY CLOSED REF

22B PAGE HYDRAULIC SCHEMATIC DRAWING

Pl-1600
NUMBER TH644C NUMBER
NOTES

PAGE 2?C
NUMBER -
 N
VJ
13,14,15,51,52,4 5 49 53 46
~~ 23,28 21,13 r-i I c( /
~qt-~
~o
a;tT1
~
\' G I L ____

30 -----0---1 ~ 22
,,=::.

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(J L_
-----l(~~
24 44

32,31,34,33 25
~
~~
0"1
35 3 2
t-- m---t-0 SEE REAR
nO oxxxxxxi
LOCK-UP MAlNVALVE
F CIRCUIT ASSEMBLY
g; ' - ...J

t/)
tI1
20
PORT
~ #1 #2 #3 SEE4-WAY 18
o G-- ~ CONTROLLER
'* 43
A
tBI !XxX)--
~ rl- . . .'-'j T'" CIRCUIT
I l ¢ I

~ ~ 39
45
36?J/ i'I
41 17
38,13,37 I 4'7
~~
a;~ SEE4-WAY 8,9
:::0 z
tT1 CONTROLLER
0 42

16~-
CIRCUIT CONTROL BLOCK
ASSEMBLY
'"d
,..... 40 7
,.....

• ~
I

VI
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 ITEM NUMBER DESCRIPTION REQD
1 7-345-113 PUMP ASSY. / 60cc / SPLINED SHAFT REF
2 7-358-14 VALVE ASSEMBLY / 3 SECTION REF
3 4-2276 OIL RESERVOIR 1
4 7-118-01 FILTER / RETURN REF
5 7-272-10 GAGE / RETURN FILTER REF
6 7-107-05 SPLIT FLANGE KIT / 2 IN. 1
7 7-209-66 O-RING / 2 IN. S. F. / w/ ITEM 6 REF
8 6-5208-12 CAPSCREW 1/2 NC x 1 1/2 LG. REF
9 6-6211-08 LOCKW ASHER 1/2 REF
10 7-158-36 SPLIT FLANGE / 1 IN. / HALF ONLY 2
11 7-209-67 O-RING / 1 IN. S. F. 1
12 6-5206-10 CAPSCREW 3/8 NC x 1 1/4 LG. 4
13 6-6211-06 LOCKW ASHER 3/8 15
14 6-6212-06 FLATWASHER 3/8 4
15 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
16 7-126-517 GASKET / PUMP DRIVE REF
17 6-6453-10 FITTING / 10 OR x 08 HC 90 1
18 6-6450-17 FITTING / 12 OR x 10 HC STR. 1
19 6-6450-27 FITTING / 16 OR x 16 HC STR. 1
20 6-6452-08 FITTING / 12 OR x 12 HC 45 1
21 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 2
22 3-1376 MANIFOLD BLOCK 1
23 7-145-02 O-RING / ACCESS COVER REF
24 7-272-13 T-HOSE CLAMP 1
25 7-364-12 HOSE / 1 1/2 ID x 24 LG. 1
26 7-272-11 FILLER-BREATHER / 3 PSI 1
27 6-6284-08 MACHINE SCREW #10-32 x 3/4 LG. 6
28 7-145-01 COVER PLATE REF
29 6-5606-04 CAPSCREW SH 3/8 NC x 1/2 LG. REF
30 7-161-01 SIGHT GLASS 1
31 2-1179-3 PLATE / PRESSURE CHECK PORTS REF
32 6-5204-06 CAPSCREW 114 NC x 3/4 LG. 2
33 6-6201-04 HEX NUT 114 NC 2
34 6-6211-04 LOCKW ASHER 114 2
35 6-6450-31 FITTING / 24 OR x 24 HC STR. 1
36 6-6457-10 FITTING / 16 OR HEX HEAD PLUG 1
37 1-2016 CLAMP / OIL RESERVOIR 2
38 6-5206-12 CAPSCREW 3/8 NC x 1 1/2 LG. 2
39 6-6450-12 FITTING / 08 OR x 08 HC STR. 1
40 6-7191-206 HOSE / 24 x 32-90 SF x 103 LG. 1
41 6-7004-256 HOSE / 08 x 08 x 128 LG. 1
42 6-7156-218 HOSE / 12 x 16-90 SF x 109 LG. 1
43 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
44 6-7088-43 HOSE / 16 x 16-90 x 21 1/2 LG. 1
45 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE REF
46 6-6453-25 FITTING / 20 OR x 16 HC 90 1
47 6-6453-04 FITTING / 06 OR x 04 HC 90 REF
48 6-6450-15 FITTING / 08 OR x 10 HC STR. 1
49 6-6436-01 FITTING / 20 OR x 20 NPT STR. 1
50 6-5206-34 CAPSCREW 3/8 NC x 4 114 LG. 3
51 7-118-03 O-RING / RETURN FILTER FACE REF
52 7-118-02 ELEMENT / RETURN FILTER REF
53 6-6457-06 FITTING / 08 OR HEX HEAD PLUG 1

DRAWING CIRCUIT / PUMP / OIL RESERVOIR PAGE 23A

Pl-1541 TH644C
NUMBER NUMBER
 LIFT CYLINDERS
25 24 22

56 47,46,45

58 TO GAGE

f(] Df 2,3,4 5 15 7,
34~RI-~ -34 ' I I ",6
1, . ,1.....!liR/ . ,. - ~ ICI
8

44"""""-
37 IS1 \QgKXggxxxxxxb
-,--~P-
36
17 10 14 11,12,13
38

MAIN VALVE
ASSEMBLY
 -

ITEM NUMBER DESCRIPTION REQD

1 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
2 7-234-02 VALVE / MOTION / BASE TILT REF
3 6-5606-14 CAPSCREW SH 3/8 NC x 1 3/4 LG. 4
4 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
5 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
6 6-7022-60 HOSE / 04 x 04-90 x 30 LG. 1
7 6-7002-26 HOSE / 04 x 04 x 13 LG. 1
8 7-316-238 CYLINDER / TILT REF
9 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
10 6-7003-40 HOSE / 06 x 06 x 20 LG. 1
11 7-234-01 VALVE / MOTION / HEAD TILT REF
12 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
13 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
14 6-6453-09 FITTING / 08 OR x 08 JIC 90 1
15 6-6452-04 FITTING / 08 OR x 08 JIC 45 1
16 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
17 6-6453-06 FITTING / 06 OR x 06 JIC 90 2
18 6-7004-751 HOSE / 08 x 08 x 375 112 LG. 1
19 6-7004-751 HOSE / 08 x 08 x 375 1/2 LG. 1
20 6-6453-09 FITTING / 08 OR x 08 JIC 90 2
21 3-1244-1 MANIFOLD BLOCK REF
22 6-6450-12 FITTING / 08 OR x 08 JIC STR 2
23 6-7014-315 HOSE / 08 x 10 x 157 1/2 LG. 2
24 6-6475-07 FITTING / 10 JIC BH-UNION STR 2
25 6-7025-136 HOSE / 10 x 10-90 x 68 LG. 1
26 6-7025-136 HOSE / 10 x 10-90 x 68 LG. 1
27 6-6480-07 FITTING / 10 JIC SW-BR-TEE 2
28 6-6485-03 FITTING / 10 OR x 10 JIC SW 1
29 7-234-50 VALVE / TILT LIMITER REF
30 6-6450-05 FITTING / 06 OR x 04 JIC STR REF
31 6-7022-30 HOSE / 04 x 04-90 x 15 LG. REF
32 6-6453-12 FITTING / 10 OR x 10 JIC 90 1
33 6-6450-15 FITTING / 08 OR x 10 JIC STR 2
34 6-6453-11 FITTING / 08 OR x 10 JIC 90 2
35 7-234-04 VALVE / DUAL CHECK REF
36 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
37 6-7005-32 HOSE / 10 x 10 x 16 LG. 1
38 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
39 6-6452-06 FITTING / 10 OR x 10 JIC 45 4
40 6-6481-07 FITTING / 10 JIC SW-RUN-TEE 2
41 6-6450-17 FITTING / 12 OR x 10 JIC STR 1
42 6-6452-17 FITTING / 12 OR x 10 JIC 45 2
43 6-5205-16 CAP SCREW 5/16 NC x 2 LG. 2
44 6-7005-148 HOSE / 10 x 10 x 74 LG. 2
45 6-5205-30 CAPS CREW 5116 NC x 3 3/4 LG. REF
46 7-273-26 COVER PLATE / 5/8 HOSE CLAMP 2
47 7-273-32 CLAMP HALF SET / 5/8 TWIN HOSE 3
48 6-5205-14 CAP SCREW 5116 NC x 1 3/4 LG. 4
49 7-273-26 COVER PLATE / 112 HOSE CLAMP 4
50 6-7002-100 HOSE / 04 x 04 x 50 LG. 1
51 6-6453-04 FITTING / 06 OR x 04 JIC 90 4
52 7-234-54 VALVE / MOTION / LIFT REF

DRAWING CIRCUIT / LIFT-TILT PAGE

P4-1957 TH644C 24A
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
53 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 8
54 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 8
55 7-273-25 CLAMP HALF SET / 1/2 TWIN HOSE 4
56 7-316-240 CYLINDER / LIFT REF
57 6-7002-17 HOSE / 04 x 04 x 8.5 LG. 1
58 6-6457-05 FITTING / 06 OR HEX HEAD PLUG 3
59 6-7005-154 HOSE / 10 x 10 x 77 LG. 1
60 6-7005-126 HOSE / 10 x 10 x 63 LG. 1
61 1-1351-1 ORIFICE FITTING / 5/32 DIA. 1
62 6-6460-01 FITTING / 04 OR HOLLOW HEX PLUG REF

PAGE CIRCUIT / LIFT-TILT DRAWING

24B NUMBER P4-1957
TH644C NUMBER
NOTES

PAGE 24C
NUMBER
 14,19,20
13

14,19,18

1
14,19,18
12
15

17
2,3,4

MAIN VALVE ASSEMBLY

PAGE CIRCUIT / BOOM DRAWING

25 P4-1958
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-316-211 CYLINDER / BOOM REF
2 7-234-03 VALVE / MOTION / BOOM REF
3 6-5606-22 CAP SCREW SH 3/8 NC x 2 3/4 LG. 8
4 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 8
5 6-6453-04 FITTING / 06 OR x 04 HC 90 2
6 6-6453-12 FITTING / 10 OR x 10 HC 90 1
7 6-6453-03 FITTING / 04 OR x 04 HC 90 2
8 6-6453-12 FITTING / 10 OR x 10 HC 90 1
9 6-7002-30 HOSE / 04 x 04 x 15 LG. 1
10 6-7002-30 HOSE / 04 x 04 x 15 LG. 1
11 6-7005-105 HOSE / 10 x 10 x 52 112 LG. 1
12 6-7005-75 HOSE / 10 x 10 x 37 112 LG. 1
13 6-6475-07 FITTING / 10 JIC BH UNION 2
14 7-273-32 CLAMP HALF SET / 5/8 TWIN HOSE 3
15 6-6457-05 FITTING / 06 OR HEX HD PLUG 4
16 6-6453-13 FITTING / 12 OR x 10 JIC 90 2
17 6-7005-154 HOSE / 10 x 10 x 77 LG. 2
18 6-5205-30 CAPSCREW 5/16 NC x 3 3/4 LG. 2
19 7-273-26 COVER PLATE / 5/8 HOSE CLAMP 3
20 6-5205-16 CAPSCREW 5/16 NC x 2 LG. 1
21 6-6457-03 FITTING / 04 OR HEX HD PLUG 2

DRAWING CIRCUIT / BOOM PAGE 25A

NUMBER
P4-1958 TH644C NUMBER
 N
0\

14
~~
tom
~
17
LIFT DOWN
SlSZyyySZ! ~

BOOM OUT
MAIN VALVE
Cl ASSEMBLY 17 27,36,37,38
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16 CIRCUIT , 35
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, BRAKE VALVE

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VI
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 -----------------------------------------------------~

ITEM NUMBER DESCRIPTION REQD

1 6-5204-14 CAPSCREW 114 NC x 1 3/4 LG. 4
2 6-6211-04 FLATWASHER 1/4 4
3 6-6212-04 LOCKW ASHER 114 4
4 6-7022-34 HOSE / 04 x 04-90 x 17 LG. 1
5 6-6450-05 FITTING / 06 OR x 04 JIC STR. 9
6 6-6450-09 FITTING / 08 OR x 06 JIC STR. 1
7 6-6452-19 FITTING / 06 OR x 04 JIC 45 1
8 6-6453-04 FITTING / 06 OR x 04 JIC 90 11
9 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE 1
10 6-6455-15 FITTING / 06 OR x 04 JIC RN-TEE 1
11 6-6480-03 FITTING / 04 JIC SW-BR-TEE 1
12 6-6483-05 FITTING / 06 JIC CROSS 1
13 6-6485-06 FITTING / 06 OR x 06 JIC SWIVEL 1
14 6-7002-244 HOSE / 04 x 04 x 122 LG. 2
15 6-7002-17 HOSE / 04 x 04 x 8 112 LG. 1
16 6-7002-26 HOSE / 04 x 04 x 13 LG. 1
17 6-7002-276 HOSE / 04 x 04 x 138 LG. 2
18 6-7002-34 HOSE / 04 x 04 x 17 LG. 1
19 6-7022-100 HOSE / 04 x 04-90 x 50 LG. 1
20 6-7003-174 HOSE / 06 x 06 x 87 LG. 1
21 6-7003-150 HOSE / 06 x 06 x 75 LG. 1
22 6-7023-80 HOSE / 06 x 06-90 x 40 LG. 1
23 6-7022-44 HOSE / 04 x 04-90 x 22 LG. 1
24 6-7022-28 HOSE / 04 x 04-90 x 14 LG. 1
25 7-198-48 ACTUATOR / HANGING BRAKE PEDAL REF
26 6-7002-180 HOSE / 04 x 04 x 90 LG. 1
27 7-358-03 CONTROLLER / 4-WAY REF
28 7-367-06 CARTRIDGE / NORMALLY OPEN REF
29 7-244-27 DIN CONNECTOR REF
30 7-367-09 VALVE / ELECTRIC 4-WAY (2) REF
31 7-367-05 COIL / DIN REF
32 7-367-07 VALVE BODY / CONTROLLER RELIEF REF
33 7-234-94 CONTROL BLOCK REF
34 7-367-01 VALVE ASSY / CONTROLLER RELIEF REF
35 6-6455-05 FITTING / 06 OR x 06 JIC RN-TEE 1
36 7-290-03 CARRIAGE BOLT 114 NC x 1 LG. 4
37 6-6211-04 LOCKW ASHER 114 4
38 6-6201-04 HEX NUT 1/4 NC 4

DRAWING CIRCUIT / 4-WAY CONTROLLER PAGE 26A

PI-1542 TH644C
NUMBER NUMBER
 N
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n

II CONTROL 0
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6 7
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10
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n@ 7 9
t
~
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5
5
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REAR
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CYL. CYL.
BOTTOM"t tXXX)d
VIEW
P

~~
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--r-
CYL2 CYLI
td~ 13
trlz
:;do R
7 TOPVlEW 1,3,16 7
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......
......
VI
I
t
FRONT OF
.j::.
Vol MACHINE
 ITEM NUMBER DESCRIPTION REQD
1 6-5205-06 CAPSCREW 5116 NC x 3/4 LG. 4
2 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
3 6-6211-05 LOCKWASHER 5116 4
4 6-6453-09 FITTING / 08 OR x 08 HC 90 1
5 6-6450-09 FITTING / 08 OR x 06 HC STR. 6
6 6-6450-12 FITTING / 08 OR x 08 HC STR. 2
7 6-6453-07 FITTING / 08 OR x 06 HC 90 4
8 6-6452-04 FITTING / 08 OR x 08 HC 45 1
9 6-7024-370 HOSE / 08 x 08-90 x 185 LG. 1
lO 6-7023-194 HOSE / 06 x 06-90 x 97 LG. 1
11 6-7024-328 HOSE / 08 x 08-90 x 164 LG. 1
12 6-7023-244 HOSE / 06 x 06-90 x 122 LG. 1
13 6-7023-272 HOSE / 06 x 06-90 x 136 LG. 2
14 6-7023-40 HOSE / 06 x 06-90 x 20 LG. 1
15 7-147-01 STEERING ORBITRAL REF
16 7-359-02 VALVE / STEERING SELECTOR REF
17 6-6211-06 LOCKWASHER 3/8 4

DRAWING CIRCUIT / STEERING PAGE

NUMBER Pl-1543 TH644C NUMBER
27A
 L.H. SWAY R.H. SWAY
CYLINDER CYLINDER
3 3

2
8 8 8

33
1,14,15
FROM MAIN VALVE

1,14,15
28

30
32

o @C2 @co
@C1 @C3
10

I
I
I
~---..,
31 I

13 ISfC.lIC' 29 i
I

17,19,20,27
23,24,25
26

11,12 26 13

PAGE CIRCUIT / SWAY DRAWING

28 NUMBER TII644C NUMBER
Pl-1544
 ITEM NUMBER DESCRIPTION REQD
1 7-234-04 VALVE / DUAL CHECK REF
2 6-6453-04 FITTING / 06 OR x 04 JIC 90 2
3 6-6452-19 FITTING / 06 OR x 04 JIC 45 2
4 6-6454-06 FITTING / 08 OR x 08 JIC BR-TEE 2
5 6-6450-06 FITTING / 08 OR x 04 JIC STR 4
6 6-6453-09 FITTING / 08 OR x 08 JIC 90 2
7 7-379-02 CYLINDER / SWAY REF
8 6-7002-74 HOSE / 04 x 04 x 37 LG. 4
9 6-7004-44 HOSE / 08 x 08 x 22 LG. 2
10 6-7033-296 HOSE / 06 x 08-90 x 148 LG. 2
11 1-1219 RESTRICTOR FITTING 2
12 1-1093-2 RESTRICTOR PLUG (.060) 2
13 6-7003-40 HOSE / 06 x 06 x 20 LG. 2
14 6-6211-05 LOCKWASHER 5/16 4
15 6-5205-14 CAPSCREW 5116 NC x 1 3/4 LG. 4
16 6-6450-08 FITTING / 06 OR x 06 JIC STR. 3
17 7-244-31 VALVE / ELECTRIC REF
18 7-234-94 CONTROL BLOCK REF
19 6-5204-12 CAPSCREW 114 NC x 1 1/2 LG. 2
20 6-6211-04 LOCKWASHER 1/4 2
21 6-5205-20 CAPSCREW 5116 NC x 2 1/2 LG. 3
22 6-6211-05 LOCKWASHER 5116 3
23 7-273-27 CLAMP HALF SET / 3/8 HOSE / TWIN 4
24 7-273-23 COVER PLATE / 3/8 HOSE CLAMP 4
25 6-5205-10 CAPSCREW 5/16 NC x 1 114 LG. 4
26 7-244-27 DIN CONNECTOR REF
27 6-6201-04 HEX NUT 114 NC 2
28 6-7023-62 HOSE I 06 x 06-90 x 31 LG. 1
29 6-6455-05 FITTING / 06 OR x 06 JIC RN-TEE 2
30 3-1376 MANIFOLD BLOCK REF
31 6-7003-90 HOSE / 06 x 06 x 45 LG. 1
32 6-6453-07 FITTING / 08 OR x 06 JIC 90 1
33 6-7025-36 HOSE / 10 x 10-90 x 18 LG. REF
34 6-6450-15 FITTING / 08 OR x 10 JIC STR. REF

DRAWING CIRCUIT / SWAY PAGE 28A

Pl-1544 TH644C
NUMBER NUMBER
 N
\0

~~
ttltr:I R.H. REAR LOCK-UP L.H. REAR LOCK-UP
~ CYLINDER CYLINDER

,
BOOM ACTIVATED
REAR LOCK VALVE
10"""'--
'- 1-- 10
6,19,20,21

-
() 5
R RI 5

~
16

--
...,~
8 11 11

~~ 28 JI 14 12 N ...
~~
10 --- 1.3
FROM MAIN VALVE 1~13
tr:I
t-< ~
~ ~
o MANIFOLD BLOCK
8
sa 101-
I
/IAI
18 16

17
~ .!o III ~t'RIit'RI ~5
22
'LL:ZIi ~CL:ZJ
I

~~
27 2,.3,9,15
ttI~ ,
u8uuS7

~~ FROM -~
2.3

CONTROLLER RELIEF
"'d
.....
.....
I

Vl
./::>.
VI
 ITEM NUMBER DESCRIPTION REQD
1 7-234-94 CONTROL BLOCK ASSEMBL Y REF
2 7-234-76 BLOCK ASSEMBL Y / REAR LOCK-UP REF
3 7-304-07 CARTRIDGE / MODULAR CONTROL 2
4 6-6452-19 FITTING / 06 OR x 04 HC 45 2
5 6-6453-04 FITTING / 06 OR x 04 HC 90 6
6 7-367-13 VALVE / BOOM ACTIVATED REAR LOCK REF
7 6-6452-03 FITTING / 06 OR x 06 HC 45 1
8 6-7003-22 HOSE / 06 x 06 x 11 LG. 1
9 6-6211-05 LOCKWASHER 5116 2
10 7-379-02 CYLINDER / REAR LOCK-UP REF
11 6-7002-74 HOSE / 04 x 04 x 37 LG. 2
12 6-7003-56 HOSE / 06 x 06 x 28 LG. 1
13 6-7002-62 HOSE / 04 x 04 x 31 LG. 2
14 6-7003-20 HOSE / 06 x 06 x 10 LG. 1
15 6-5205-22 CAPSCREW 5116 NC x 2 3/4 LG. 2
16 6-6453-06 FITTING / 06 OR x 06 HC 90 5
17 6-6450-09 FITTING / 08 OR x 06 HC STR. 1
18 3-1376 MANIFOLD BLOCK REF
19 6-5204-14 CAPSCREW 1/4 NC x 1 3/4 LG. 2
20 6-6211-04 LOCKWASHER 114 2
21 6-6212-04 FLATWASHER 114 2
22 6-6450-08 FITTING / 06 OR x 06 HC STR. 3
23 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 1
24 6-7023-32 HOSE / 06 x 06-90 x 16 LG. 1
25 6-7003-74 HOSE / 06 x 06 x 37 LG. 1
26 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE REF
27 6-6450-15 FITTING / 08 OR x 10 HC STR. REF
28 6-7025-36 HOSE / 10 x 10-90 x 18 LG. REF

DRAWING CIRCUIT / REAR AXLE LOCK-UP PAGE

Pl-1545 TH644C NUMBER
29A
NUMBER
 w
o

~~
tot'I1
~ 9 P-PORTON4-WAY 9 T-PORTON4-WAY

(J 3 7

~
..., 8
........ - 14,15
~'"O .4 FRONT

~~a ~ ;;~---------------~ ~
AXLE

13 4 /!1 5

~ FROMCON11\OLLER
RELIEF VALVE
6 :t ~ TEll©
17 ------ $- -
~ 18
16 -I;:;I 1 2

~~
~~a
I-d
..j::.
I
.......
\0
0\
N
 ITEM NUMBER DESCRIPTION REQD
1 6-7012-240 HOSE / 04 x 06 x 120 LG. 1
2 7-371-04 FITTING / 14mm OR x 06 TIC STR. 1
3 6-7022-100 HOSE / 04 x 04-90 x 50 LG. 1
4 6-6455-15 FITTING / 06 OR x 04 TIC RN-TEE 1
5 6-6453-06 FITTING / 06 OR x 06 JIC 90 1
6 6-6455-15 FITTING / 06 OR x 04 TIC RN-TEE 1
7 6-7023-100 HOSE / 06 x 06-90 x 50 LG. 1
8 7-358-08 VALVE / PARKING BRAKE REF
9 6-5205-08 CAPSCREW 5/16 NC x 1 LG. 2
10 6-6201-05 HEX NUT 5116 NC 2
11 6-6211-05 LOCKW ASHER 5116 2
12 2-1205 MOUNTING BRACKET / BRAKE VALVE 1
13 6-5204-16 CAPSCREW 1/4 NC x 2 LG. 2
14 6-6201-04 HEX NUT 114 NC 2
15 6-6211-04 LOCKWASHER 114 2
16 7-303-02 PRESSURE SWITCH / PARKING BRAKE 1
17 6-6486-01 FITTING / 02 NPT M. x 04 TIC SW. 1
18 6-6440-02 FITTING / 02 NPT COUPLER 1

DRAWING CIRCUIT / PARKING BRAKE PAGE

P4-1962 NUMBER 30A
NUMBER TH644C
 w
.......

~~
SS4 SET SWAY SPEED
~ PRESSURES
GAGE PORT PSI
SET CONTROL PRESSURE (GP3)
GP1 3000
GP2 2250
GP3 500 SET STEERING PRESSURE (GP2)
GP4 1200

~>-3
'-- Gl 0·I?-~9
@
~~
O'\cn
7 o G3 G4 G2
tCZl
(lCj
(9)(9) C@
I I
01
Fr--~9
~
(l

~
(l
6
8 SET TILT PRESSURE (GP4)
~
CZl
GP1- 1

GP2- 214
3
GP3-13"

3~
6
\ ii "1
~~
tt1~
GP4-141
4
6
tI1
~Cl
Z ~xxxxxxxxxxxxxxxxxxxxx~x

'"0
5
+:>.
I
.......
1.0
0\
uJ
 ITEM NUJVlBER DESCRIPTION REQD
1 6-6450-05 FITTING / 06 OR x 04 JIC STR. 1
2 6-6452-19 FITTING / 06 OR x 04 JIC 45 3
3 7-256-27 PRESSURE CHECK / MALE 2
4 7-302-01 PRESSURE CHECK / MALE 2
5 6-7022-30 HOSE / 04 x 04-90 x 15 LG. 1
6 6-7002-34 HOSE / 04 x 04 x 17 LG. 3
7 7-234-94 CONTROL BLOCK REF
8 7-234-50 VALVE / TILT LIMITER REF
9 6-6457-05 FITTING / 06 OR PLUG 2

DRAWING CIRCUIT / PRESSURE CHECKS PAGE 31A

P4-1963 TH644C
NUMBER NUMBER
 . -------~~ ..- -.
W
IV

~~
tot'I1 CONTROL BLOCK
~ 24
ASSEMBLY

13
3
5
7
12~~ B
~
16
~ ()
18
REAR FRONT
~~
0\
AXLE I I I
AXLE
t-- 14 19 ~ 0 19 14
n~
2

1 4
20 1
rQ
14
-- •
23

~~
to~
TO REAR
LOCK-UP BLOCK
t'I1
?Oo
z
'"ti
.......
I
.......
0-
o
.......
 ITEM NUMBER DESCRIPTION REQD
1 6-7023-28 HOSE / 06 x 06-90 x 14 LG. 2
2 6-7003-124 HOSE / 06 x 06 x 62 LG. 1
3 6-7002-86 HOSE / 04 x 04 x 43 LG. 1
4 6-7003-174 HOSE / 06 x 06 x 87 LG. 1
5 6-6425-03 FITTING / 02 NPT x 04 JIC STR. 1
6 1-2014 FITTING / 20 OR x 02 NPT REDUCER 1
7 6-7002-276 HOSE / 04 x 04 x 138 LG. 1
8 6-6483-05 FITTING / 06 JIC CROSS 1
9 6-6482-03 FITTING / 04 JIC TEE 1
10 6-5308-08 CAPSCREW 1/2 NF x 1 LG. 3
11 6-6211-08 LOCKW ASHER 112 3
12 6-6453-06 FITTING / 06 OR x 06 JIC 90 1
13 7-256-25 ACCUMULATOR / BRAKE REF
14 7-371-04 FITTING / 14mm OR x 06 JIC STR. 4
15 7-198-48 ACTUATOR / HANGING BRAKE PEDAL REF
16 6-7023-100 HOSE / 06 x 06-90 x 50 LG. 1
17 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
18 6-7002-42 HOSE / 04 x 04 x 21 LG. 1
19 6-6481-05 FITTING / 06 JIC SW -RN-TEE 3
20 7-303-03 PRESSURE SWITCH / CLUTCH CUT-OFF 1
21 6-6402-02 FITTING / 02 NPT F. x 04 NPT F. 1
22 6-6435-03 FITTING / 04 NPT M. x 06 JIC 90 SW. 1
23 6-7023-62 HOSE / 06 x 06 x 31 LG. REF
24 6-6450-05 FITTING / 06 OR x 04 JIC STR. 1

DRAWING CIRCUIT / BRAKE PAGE 32A

Pl-1601 TH644C
NUMBER NUMBER
 r- ~

~~~-~-i

PAGE CIRCUIT lOlL COOLER DRAWING

33 NUMBER TH644C wi JD-404ST ENGINE NUMBER
P4-2073
 ITEM NUMBER DESCRIPTION REQD
1 7-236-08 OIL COOLER 1
2 6-7006-44 HOSE / 12 x 12 x 22 LG. 1
3 6-9611-320 HOSE-HEATER 3/4 x 40 LG. 1
4 6-9611-464 HOSE-HEATER 3/4 x 58 LG. 1
5 6-7045-56 HOSE / 12 x 10-90 x 28 LG. 1
6 6-6423-18 HOSE END / 12-08 MALE PIPE 2
7 6-6252-04 HOSE CLAMP / NO. 12 4
8 6-6450-16 FITTING / 10 OR x 10 HC STR. 1
9 6-6450-20 FITTING / 12 OR x 12 HC STR. 1
10 6-6400-19 FITTING / 3/4 NPT x 3/4 HOSE BARB 90 2
11 6-6453-15 FITTING / 12 OR x 12 HC 90 2
12 6-6437-04 FITTING / 08 NPT ST ELB BLK-P 1
13 6-6413-03 FITTING / 112 PIPE NIPPLE 1
14 6-6459-01 FITTING / 18mm x 08 NPT RED. 1
15 6-6438-04 FITTING / 08 NPT ELBOW BLK-P 1
16 6-5205-06 CAPSCREW 5116 NC x 3/4 LG. 4
17 6-6212-05 FLATWASHER 5/16 4
18 6-6211-05 LOCKWASHER 5116 4

DRAWING CIRCUIT / OIL COOLER PAGE

P4-2073 TH644C w/ JD-4045T ENGINE 33A
NUMBER NUMBER
 w
z
::i
z
e:::
:::>
I-
w
e:::
--l
w
:::>
I.J...
w
Z
c.:>
z
w
0
I-
~

('f')

0
........-4

I N
I
I

-~ 00
N
........-4

........-4 N
........-4
........-4 00

-~

PAGE CIRCUIT I FUEL DRAWING

34 P4-2074
NUMBER TH644C wi JD-404ST ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 6-6423-08 FITTING / 04 x 06 BRASS HOSE END 3
2 6-6252-20 HOSE CLAMP / NO.2 4
3 6-6423-07 FITTING / 02 x 06 BR. HOSE END 1
4 6-6422-01 FITTING / 02 x 02 NPT BRASS ELBOW 1
5 6-6424-05 FITTING / 04 x 04 BRASS TUBE END 1
6 6-9605-720 HOSE-FUEL 3/8 x 90 LG. 1
7 6-9605-720 HOSE-FUEL 3/8 x 90 LG. 1
8 7-121-02 FITTING / 90 / 3/8 HOSE 2
9 1-1034 TUBE / FUEL LINE 1
10 7-272-09 FILLER CAP / FUEL REF
11 7-373-01 FUEL TANK REF
12 7-121-01 RUBBER BUSHING 2

DRAWING CIRCUIT / FUEL PAGE

P4-2074 TH644C w/ JD-4045T ENGINE 34A
NUMBER NUMBER
 14
11'1 ~ 10 9,15 11", 12
12 -+ ,....----1-: _ _--L.I_ _ ---'VV 13
----I--I

13--t1 ,
I; i

8 8

2,5
3,4,5

,
7~6 7~6
ITEM NUMBER DESCRIPTION REQD
1 7-373-01 FUEL TANK / PLASTIC 1
2 7-272-09 FILLER CAP / FUEL 1
3 7-172-03 SENDER / FUEL GAUGE REF
4 7-172-15 GASKET / FUEL SENDER REF
5 6-6284-13 MACHINE SCREW 10-32 x 1/2 LG. 11
6 6-6212-06 FLATWASHER 3/8 4
7 6-6205-06 SELF LOCKING NUT 3/8 NC 4
8 3-1390 STRAP / FUEL TANK 2
9 4-2154 BATTERY BOX & FUEL TANK COVER 1
10 4-2154-3 FUEL SENDER COVER (w/ ITEM 9) REF
11 6-5206-06 CAP SCREW 3/8 NC x 3/4 LG. 6
12 6-6211-06 LOCKW ASHER 3/8 6
13 6-6212-06 FLATWASHER 3/8 6
14 7-290-01 BODY BOLT 5116 NC x 3/4 LG. 2
15 6-9601-112 EDGING 1/4 x 14 LG. 1

PAGE FUEL TANK ASSEMBLY DRAWING

35 NUMBER TH644C NUMBER
P4-1967
 4 8,9,10

15,16 3 11 6,7

ITEM NUMBER DESCRIPTION REQD

1 7-172-17 SENDER / TRANS. OIL TEMP. 1
2 7-172-09 SENDER I ENGINE WATER TEMP. 1
3 7-183-18 RELAY / STARTER 1
4 1-1024 MOUNT I STARTER RELAY 1
5 6-6406-04 FITTING / NPT RED. 1/2 x 3/8 1
6 6-8514-25 CAP SCREW 14mm x 2.0 x 25mm LG 1
7 6-9111-14 LOCKW ASHER 14mm 1
8 6-5204-04 CAPSCREW 114 NC x 112 LG. 2
9 6-6211-04 LOCKWASHER 1/4 2
10 6-6212-04 FLATWASHER 114 2
11 1-1094 GROUND WIRE I STARTER RELAY 1
12 7-172-16 SENDER I TRANS. OIL PRESSURE 1
13 6-6286-06 HEX NUT #10-32 1
14 6-6422-01 FITTING / 02 NPT BRASS ST. ELB. 1
15 7-172-05 SENDER I ENGINE OIL PRESSURE 1
16 6-6422-01 FITTING I 02 NPT 90 BR. ST. ELB. 1

DRAWING STARTER RELAY I SENDER ASSEMBLY PAGE 36

NUMBER P4-2075 TH644C wi JD-4045T ENGINE NUMBER
 3

ITEM NUMBER DESCRIPTION REQD

1 7-355-01 BATTERY 1
2 7-194-60 BATTERY BOX 1
3 7-194-65 TIE DOWN / 24 LG. 1
4 6-7801-132B BATTERY CABLE / RED (POSITIVE) 1
5 6-7802-88B BATTERY CABLE / BLACK (NEGATIVE) 1

PAGE BATTERY BOX ASSEMBLY DRAWING

37
NUMBER TH644C NUMBER
P4-1969
 * * * * * * * * *

* * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-290 BARREL ASSEMBLY 1
2 7-316-257 ROD ASSEMBL Y 1
3 7-316-291 HEAD 1
4 7-316-258 PISTON 1
5 7-316-54 SEAL / PISTON (*) 1
6 7-316-234 WEAR RING / PISTON (*) 2
7 7-316-73 SELF-LOCKING NUT 1
8 7-316-80 O-RING / STUB SHAFT (*) 1
9 7-316-81 O-RING / HEAD (*) 1
10 7-316-82 BACK-UP RING / HEAD (*) 1
11 7-316-383 WEAR RING / HEAD (*) 2
12 7-316-30 SEAL / SHAFT (*) 1
13 7-316-36 WIPER / SHAFT (*) 1
14 7-316-245 O-RING (*) 1
15 7-316-382 BUFFER SEAL (*) 1
16 7-316-247 SELF TAPPING SCREW 1
17 7-316-155 BRONZE BUSHING / Ref 6-4524-32 1
18 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
19 7-316-260 STROKE LIMITER 1
20 7-316-150 LUBE FITTING 2
21
22 7-900-21 SEAL KIT / ITEMS MARKED (*) REF

DRAWING LIFT CYLINDER / 7-316-240 / TH644C PAGE

NUMBER
P4-2043 4.50 BORE x 3.00 SHAFT DIA. NUMBER
38
 * * * *

* * * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-292 BARREL ASSEMBL Y 1
2 7-316-250 ROD ASSEMBL Y 1
3 7-316-293 HEAD 1
4 7-316-249 PISTON 1
5 7-316-59 SEAL / PISTON (*) 1
6 7-316-68 WEAR RING / PISTON (*) 1
7 7-316-246 SELF-LOCKING NUT 1
8 7-316-236 O-RING / STUB SHAFT (*) 1
9 7-316-83 O-RING / HEAD (*) 1
10 7-316-84 BACK-UP RING / HEAD (*) 1
11 7-316-49 WEAR RING / HEAD (*) 2
12 7-316-29 SEAL / SHAFT (*) 1
13 7-316-35 WIPER / SHAFT (*) 1
14 7-316-294 O-RING (*) 1
15 7-316-247 SELF TAPPING SCREW 1
16 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
17 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
18 7-316-189 SPACER 1
19 7-316-150 LUBE FITTING 1
20
21 7-900-22 SEAL KIT / ITEMS MARKED (*) REF

PAGE TILT CYLINDER / 7-316-238 / TH644C DRAWING

39 P4-2044
NUMBER 6.00 BORE x 2.50 SHAFT DIA. NUMBER
 * * * * * * * * *

* *

ITEM NUMBER DESCRIPTiON REQD

1 7-316-261 BARREL ASSEMBLY 1
2 7-316-262 ROD 1
3 7-316-289 HEAD 1
4 7-316-263 PISTON 1
5 7-316-53 SEAL / PISTON (*) 1
6 7-316-232 WEAR RING / PISTON (*) 2
7 7-316-74 SELF-LOCKING NUT 1
8 7-316-87 O-RING / STUB SHAFT (*) 1
9 7-316-85 O-RING / HEAD (*) 1
10 7-316-86 BACK-UP RING / HEAD (*) 1
11 7-316-49 WEAR RING / HEAD (*) 2
12 7-316-29 SEAL / SHAFT (*) 1
13 7-316-35 WIPER / SHAFT (*) 1
14 7-316-233 WEAR / RING (*) 1
15 7-316-264 O-RING (*) 1
16 7-316-247 SELF TAPPING SCREW 1
17 7-316-265 STROKE LIMITER 1
18
19 7-900-23 SEAL KIT / ITEMS MARKED (*) REF

DRAWING BOOM CYLINDER / 7-316-211 / TH644C PAGE 40

P4-2017 4.00 BORE x 2.50 SHAFT DIA.
NUMBER NUMBER
 * * * * * *

ITEM NUMBER DESCRIPTION REQD

1 7-379-20 WEAR RING (*) 1
2 7-379-21 PSP SEAL (*) 1
3 7-379-22 BACK-UP RING (*) 2
4 7-379-23 O-RING (*) 1
5 7-379-24 O-RING (*) 1
6 7-379-25 BACK-UP RING (*) 1
7 7-379-26 WEAR RING (*) 1
8 7-379-27 DEEP Z SEAL (*) 1
9 7-379-28 ROD WIPER (*) 1
10 7-379-29 LOCKNUT 1
11 7-379-30 PISTON 1
12 7-379-31 BARREL ASSEMBLY 1
13 7-379-32 ROD ASSEMBLY 1
14 7-379-33 CUP PT SET SCREW 1
15 7-379-34 THREAD CAP 1
16 7-379-35 THREAD CAP HEAD 1
17
18 7-900-85 SEAL KIT / ITEMS MARKED (*) REF

PAGE CYLINDER / SWAY-REAR LOCK-UP / 7-379-02 DRAWING

41 P4-2019
NUMBER TH644C NUMBER
 6

1
ASSEMBLY
5 ITEMS 2,3,4
4

ITEM NUMBER DESCRIPTION REQD

1 7-234-02 MOTION VALVE ASSEMBLY 1
2 7-234-16 CARTRIDGE / CHECK 1
3 7-234-24 BODY 1
4 7-234-32 O-RING 1
5 7 -234-31 SEAL KIT 1
6 6-5606-14 CAPSCREW SH 3/8 NC x 1 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

DRAWING MOTION VALVE / BASE TILT CYLINDER PAGE 42

NUMBER
P3-1098 TH644C NUMBER
 8

3
4
9

1
2
ASSEMBLY
ITEMS 2,3,4,5

7 5

ITEM NUMBER DESCRIPTION REQD

1 7-234-01 MOTION VALVE ASSEMBLY 1
2 7-234-80 CARTRIDGE / CHECK 1
3 7-234-19 CARTRIDGE / COUNTERBALANCE 1
4 7-234-25 BODY 1
5 7-234-32 O-RING 1
6 7-234-29 SEAL KIT 1
7 7-234-31 SEAL KIT 1
8 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
9 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

PAGE MOTION VALVB / HEAD TILT CYLINDER DRAWING

43 P3-1097
NUMBER TH644C NUMBER
 6
2

1
ASSEMBLY
ITEMS 2,3,4 ~..... ~4
( )

ITEM NUMBER DESCRIPTION REQD

1 7-234-03 MOTION VALVE ASSEMBLY 1
2 7-234-22 CARTRIDGE / COUNTERBALANCE 1
3 7-234-23 BODY 1
4 7-234-32 O-RING 1
5 7-234-30 SEAL KIT 1
6 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

DRAWING MOTION VALVE / BOOM CYLINDER PAGE 44

NUMBER
P3-1096 TH644C NUMBER
 8 6

3 7

2 5

1 4
ASSEMBLY
ITEMS 2,3,4

ITEM NUMBER DESCRIPTION REQD

1 7-234-54 MOTION VALVE ASSEMBL Y 1
2 7-234-53 CARTRIDGE / COUNTERBALANCE 1
3 7-234-23 BODY 1
4 7-234-32 O-RING 1
5 7-234-30 SEAL KIT 1
6 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
8 7-234-60 O-RING 1

45 PAGE MOTION VALVE / BASE LIFT CYLINDER DRAWING

NUMBER TH644C NUMBER
P3-1209
 2 6
2

3
ASSEMBLY
ITEMS 2,3

ITEM NUMBER DESCRIPTION REQD

1 7-234-04 DUAL PILOT CHECK VAL VB ASSY 1
2 7-234-18 CARTRIDGE / PILOT CHECK 2
3 7-234-21 BODY 1
4 7-234-29 SEAL KIT 2
5 6-6211-05 LOCKW ASHER 5116 2
6 6-5205-14 CAPS CREW 5116 NC x 1 3/4 LG. 2

DRAWING DUAL PILOT CHECK VALVE / 7-234-04 PAGE

NUMBER P3-1100 TH644C NUMBER 46
 PAGE ORBITRAL ASSEMBLY / 7-147-01 DRAWING
47 Pl-1554
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
, 1 7-147-08 HOUSING 1
2 7-147-09 O-RING* 1
3 7-147-10 FRONT COVER 1
4 7-147-11 DUST SEAL* 1
5 7-147-12 SPRING, FLAT 2
6 7-147-13 SPRING 4
7 7-147-14 CONTROL SPOOL 1
8 7-147-15 X-RING * 1
9 7-147-16 RETAINING RING 1
10 7-147-17 BEARING RACE 1 1
11 7-147-18 THRUST BEARING 1
12 7-147-19 BEARING RACE 2 1
13 7-147-20 . SEAL PLUG 4
14 7-147-21 O-RING* 1
15 7-147-22 O-RING* 2
16 7-147-23 DISTRIBUTOR PLATE 1
17 7-147-24 SCREW 7
18 7-147-25 WASHER 7
19 7-147-26 SPACER 1
20 7-147-27 END COVER 1
21 7-147-28 GEAR WHEEL SET 1
22 7-147-29 DRIVE 1
23 7-147-30 CONTROL SLEEVE 1
24 7-147-31 PIN 1
25 7-147-32 RING 1
26 7-147-33 PLUG 1
27 7-147-34 O-RING* 1
28 7-147-35 VALVE SEAT 1
29 7-147-36 O-RING* 1
30 7-147-37 BALL 1
31 7-147-38 CROSS SUPPORT 1
32 7-147-07 SEAL KIT (INCL. ITEMS 2,4,8,14,15,27, & 29) REF

DRAWING ORBITRAL ASSEMBLY I 7-147-01 PAGE

NUMBER
Pl-1554 TH644C NUMBER
47A
 PAGE STEERING SELECTOR VALVE / 7-359-02 DRAWING
48 P4-2009
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
, 1 SHAFT 1
2 7-359-06 BACK UP RING - SHAFT 1
3 7-359-07 O-RING - SHAFT 1
4 HOUSING 1
5 THRUST WASHER 1
6 7-359-08 THRUST BEARING 1
7 7-359-09 ROTOR 1
8 7-359-10 BALL - DETENT 1
9 7-359-11 O-RING - HOUSING 1
10 7-359-12 SPRING - DETENT 1
11 WASHER - SPACER 1
12 SCREW - BODY 4
13 - BODY 1
14 7-359-13 SPRING'- PRESS. SEAL 4
15 7-359-14 PRESSURE SEAL 4
16 7-359-07 O-RING - PRESS. SEAL 4
17 7-359-06 BACK UP RING - PRESS. SEAL 8
18 PIN - LOCATING 1
19 ROLL PIN - ROTOR 1
20 NAMEPLATE 1
21 KNOB - HANDLE 1
22 7-359-03 HANDLE / 5/8 LONG 1
23 SET SCREW 2

DRAWING STEERING SELECTOR VALVE / 7-359-02 PAGE

NUMBER
P4-2009 TH644C NUMBER
48A
 NOTES

48B PAGE
NUMBER
 6
3

8
4
7
5
2

1
INCLUDES:
CAP
4 SCREWS
HEAD
BOWL
SPRING

11EM NUMBER DESCRIPTION REQD

1 7-118-04 HOUSING SUB-ASSEMBLY 1
2 7-118-05 CORE ASSEMBL Y 1
3 7-118-06 UPPER NIPPLE 1
4 7-118-07 BYPASS VALVE 1
5 7-118-02 ELEMENT / FILTER 1
6 7-118-03 O-RING 1
7 7-118-08 O-RING 1
8 7-118-09 O-RING 1

DRAWING RETURN FILTER ASSEMBLY / 7-118-01 PAGE 49

NUMBER
PI-IS13 TH644C NUMBER
 SET SWAY SPEED
SET CONTROLLER PRESSURE
SET STEERING PRESSURE
3
2
4
1
T1
o
S T2

PR T3

R
BK
o
C ST

ITEM NUMBER DESCRIPTION REQD

1 7-234-97 BODY 1
2 7-234-28 CARTRIDGE / REDUC.-RELIEVING 1
..,
.) 7-234-13 CARTRIDGE / REDUC.-RELIEVING 1
4 7-234-37 CARTRIDGE / NEEDLE 1
5 7-234-80 CARTRIDGE / CHECK 1
6 7-234-94 CONTROL BLOCK ASSEMBLY (ITEMS 1-5) 1

50 PAGE CONTROL BLOCK ASSEMBLY DRAWING

NUMBER TH644C NUMBER
Pl-1451
 ITEM NUMBER DESCRIPTION REQD
1 7-358-16 SPRING PACK 4
2 7-358-17 GUIDE & SEAL ASSEMBL Y 4
3 7-358-18 BOOT 1
4 7-358-19 UNIVERSAL JOINT ASSEMBLY 1
5 7-358-20 COMPLETE HANDLE ASSY (INCL. ITEM 6) 1
6 7-358-28 RUBBER SWITCH COVER 1

DRAWING 4-WAY CONTROLLER ASSEMBLY / 7-358-03 PAGE 51

NUMBER
Pl-1280 TH644C NUMBER
 NOTES

51A PAGE
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-358-35 MAIN RELIEF VALVE ASSEMBL Y 1
2 7-358-37 RELIEF VALVE REPAIR KIT (lNCL. IN ITEM 1) 1
3 7-358-38 MAIN VALVE REPAIR KIT (INCL. ITEM 2) 1

DRAWING MAIN VALVE ASSEMBLY / 7-358-14 PAGE 52

NUMBER
Pl-1391 TH644C NUMBER
 44 .-/' r i.
I
3 DPR CONTlIOI.

I~~~

0... -
Q
\
6

2&

21 24

53 PAGE HYDRAULIC PUMP ASSEMBLY / 7-345-113 DRAWING

P4-2059
NUMBER TH644C NUMBER
 ITEM 2
ROTARY GROUP CW
PARTS BREAKDOWN

.-'1
.
....",.---
I
!

14 I

I I
I
I
t

,
I

32

30
31

DRAWING HYDRAULIC PUMP ASSEMBLY / 7-345-113 PAGE 53A

P4-2059 TH644C NUMBER
NUMBER
 ITEM 3
DFR CONTROL
PARTS BREAKDOWN

PAGE HYDRAULIC PUMP ASSEMBLY / 7-345-113 DRAWING

53B P4-2059
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
.- 1 7-345-159 HOUSING ASSEMBL Y 1
2 7-345-160 ROTARY GROUP CW 1
3 7-345-140 DFR CONTROL 1
4 7-345-05 PLUG 1
5 7-345-06 O-RING (*) 1
6 7-345-08 SNAP RING 1
7 7-345-09 SHAFT SEAL (*) 1
8 7-345-10 ROD 1
9 7-345-11 a-RING (*) 1
10 7-345-12 PISTON 1
11 7-345-161 PLUG 1
12 7-345-162 SHAFT 1
13 7-345-163 TAPERED ROLLER BEARING 1
14 7-345-27 PISTON 9
15 7-345-28 BARREL 1
16 7-345-158 LENS PLATE 1
17 7-345-30 RETAINING PLATE 1
18 7-345-16 SWASH PLATE BEARING 2
19 7-345-164 SWASH PLATE 1 ;

20 7-345-18 PRELOAD SHIM 1

21 7-345-19 TAPERED ROLLER BEARING 1
22 7-345-20 O-RING (*) 1
23 7-345-21 QUAD RING (*) 2
24 7-345-22 DOWEL PIN 1
25 7-345-23 BLOCK PORT ASSEMBLY 1
26 7-345-24 CAPSCREW 4
27 7-345-25 SPRING 1
28 7-345-26 SCREW 2
29 7-345-31 RETAINING BALL 1
30 7-345-32 SPRING 1
31 7-345-157 PRESSURE PIN 3
32 7-345-34 SEEGER V-RING 1
33 7-345-35 DISC-RETAINING CLIP 1
34 7-345-36 ACORN NUT 2
35 7-345-37 USIT RING (*) 6
36 7-345-38 JAM NUT 2
37 7-345-39 ADmSTING SCREW 2
38 7-345-40 O-RING (*) 3
39 7-345-41 PLUG 2
40 7-345-42 CAP S CREW 4
41 7-345-43 PLUG 1
42 7-345-45 O-RING (*) 1
43 7-345-46 a-RING (*) 1
44 7-345-53 BOLT 4
45 7-345-47 O-RING (*) 1
46 7-345-44 O-RING (*) 1
47 7-345-49 BLOCK 1
48 7-345-50 CARTRIDGE / 3-WAY 1
49 7-345-52 O-RING 3
50 7-345-48 SEAL KIT / ITEMS MARKED (*) REF
51 7 -345-51 SEAL KIT (FOR ITEM #48) REF

DRAWING HYDRAULIC PUMP ASSEMBLY / 7-345-113 PAGE

P4-2059 53C
NUMBER TH644C NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-10- CARTRIDGE ASSEMBLY wI NUT 1
3 7-367-11 BODY 1
4 7-367-19 SEAL KIT 1

PAGE ELECTRIC VALVE I 4-WAY / 7-367-09 DRAWING

54 Pl-1447
NUMBER TH644C NUMBER
 ! ASSEMBLY
JTEMS 2-7

ITEM NUMBER DESCRIPTION REQD

1 7-244-31 ELECTRIC VALVE ASSY / 4-WAY 1
2 7-244-40 COIL / DIN 2
3 7-244-17 SPOOL 1
4 7-244-18 VALVE BODY 1
5 7-244-19 END CAP 2
6 7-244-44 BRACKET ASSEMBL Y 1
7 7-244-24 TUBES & PIN / SPOOL ACTUATING 1

DRAWING ELECTRIC VALVE / 4-WAY / 7-244-31 PAGE 55

P3-1140
NUMBER TH644C NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL / DIN 1
2 7-367-06 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-07 BODY 1
4 7-367-17 SEAL KIT / CARTRIDGE REF

PAGE CONTROLLER RELIEF VALVE I 7-367-01 DRAWING

56 Pl-1446
NUMBER TH644C NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-14 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-04 BODY 1
4 7-367-18 SEAL KIT I CARTRIDGE· REF

DRAWING VALVE / BOOM ACTIVATED REAR LOCK / 7-367-13 PAGE 57

Pl-1456
NUMBER TH644C NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-03 CARTRIDGE ASSEMBLY wI NUT 1
3 7-367-04 BODY 1
4 7-367-18 SEAL KIT I CARTRIDGE REF

PAGE VALVE I DIFFERENTIAL LOCK I 7-367-02 DRAWING

58
NUMBER TH644C (OPTIONAL)
Pl-1460
NUMBER
OPTIONAL EQUIPMENT SECTION
 22

23~262728
15~ 36

23

2 7 - -....

28
82
83
85

:6\f41
1:,[ - 20

13
6
5

87
9

PAGE FULLY ENCLOSED CAB ASSEMBLY I 7-114-03 DRAWING

59 NUMBER TH644C NUMBER
Pl-1739
 66
37
35

38

26
27

46

63

45-----
86

77

DRAWING FULLY ENCLOSED CAB ASSEMBLY / 7-114-03 PAGE 59A

NUMBER
Pl-1739
TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-114-11 COVER / LOWER DASH 1
2 7-114-12 ACCESS PANEL / JOYSTICK 1
3 7-114-14 PUSH NUT / 1/4 1
4 7-114-13 WING THUMB SCREW 1
5 7-114-16 MOUNT / JOYSTICK & ARMREST 1
6 7-114-17 COVER / LOWER HOSE 1
7 7-114-18 COVER / CORNER / HOSE 1
8 7-114-19 MOUNT / FAN & MIRROR 1
9 7-114-23 GRILL / HEATER INTAKE 1
10 7-114-27 DASH PANEL / LH SIDE 1
11 7-114-28 DASH PANEL / RH SIDE 1
12 7-114-46 CARRIAGE BOLT 3/8 NC x 3/4 LG. 2
13 6-6211-06 LOCKWASHER 3/8 18
14 6-6201-06 HEX NUT 3/8 NC 8
15 7-114-34 HOLE PLUG / 112 / HEADLIGHT-STROBE 3
16 7-114-35 HOLE PLUG / 5/16 / STROBE LIGHT 3
17 7-114-07 COVER / SEAT BOX 1
18 7-114-08 BRAKE ACCESS PANEL 1
19 7-114-05 CAB WELDMENT 1
20 7-114-20 SEAT RISER 1
21 7-114-26 COVER / JOYSTICK CUT-OUT 1
22 7-114-59 SLIDING WINDOW ASSEMBLY / RH 1
23 7-114-21 GLASS / TOP & REAR WINDOW / TINTED 2
24 7-114-09 COVER / FUSE PANEL 1
25 6-5206-10 CAPSCREW 3/8 NC x 1 114 LG. 2
26 6-5204-06 CAPS CREW 114 NC x 3/4 LG. 50
27 6-6211-04 LOCKWASHER 1/4 53
28 6-6212-04 FLATWASHER 114 23
29 6-6201-04 HEX NUT 114 NC 4
30 6-5205-06 CAP SCREW 5116 NC x 3/4 LG. 9
31 6-6211-05 LOCKWASHER 5116 8
32 6-6201-05 HEX NUT 5/16 NC 4
33 7-114-06 COVER / FOOT PEDAL 1
34 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 4
35 7-114-47 WINDSHIELD WIPER KIT 1
36 7-114-30 FRONT WINDSHIELD / TINTED 1
37 7-114-86 SCREW, PAN HD. 114-28 NF x 1 114 LG. 2
38 7-114-48 LEFT REAR WINDOW / TINTED 1
39 7-114-49 DOOR WINDOW / TINTED 1
40 7-114-50 DOOR POST WELDMENT 1
41 7-114-51 HINGE WELDMENT 4
42 7-114-52 HINGE BRASS BUSHING 4
43 7-114-53 UPPER DOOR WELDMENT 1
I
44 7-114-54 LOWER DOOR WELDMENT 1
45 7-114-55 PADDLE HANDLE 1
46 7-114-56 DOOR LATCH 1
47 7-114-57 CLOSURE BOLT BRACKET 1
48 7-114-58 DOOR LINK 1
49 7-114-41 DOOR CLOSURE BOLT 1
50 7-114-60 LINKAGE COVER 1

PAGE FULLY ENCLOSED CAB ASSEMBLY / 7-114-03 DRAWING

59B Pl-1739
NUMBER TH644C NUMBER
 ITEM NUMBER DESCRIPTION REQD
51 7-114-61 COVER I DOOR LATCH 1
52 7-114-62 DOOR STRAP MOUNT 1
53 7-114-63 DOOR STRAP 1
54 7-114-64 INSIDE DOOR HANDLE 1
55 7-114-65 HOUSING I LEVER 1
56 7-114-66 LEVER 1
57 7-114-67 MACHINE SCREW #10-24 x 112 LG. 1
58 7-114-68 DOOR HOLDER 1
59 7-114-69 DOOR HOLD-BACK MOUNT 1
60 7-114-70 UPPER DOOR HANDLE 1
61 7-114-71 MACHINE SCREW M6 - 1.0 x 40mm LG. 1
62 7-114-72 CABLE 1
63 7-114-73 DOOR LATCH EXTENSION SPRING 1
64 7-114-74 CABLE ADJUSTER BOLT 1
65 7-347-02 FAN 1
66 6-6216-04 STARWASHER 114 2
67 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 8
68 6-6212-06 FLATWASHER 3/8 8
69 7-114-76 DOOR SEAL (PER FOOT) 15.5
70 6-5206-16 CAPSCREW 3/8 NC x 2 LG. 2
71 6-5204-22 CAPSCREW 1/4 NC x 2 3/4 LG. 2
72 7-114-77 HEX NUT 114 NC WHIZ LOCK 2
73 7-114-78 SOCKET HD. CAPSCREW #10-24 x 3/8 LG. 4
74 6-5204-04 CAPSCREW 114 NC x 112 LG. 3
75 7-114-79 BOLT, HEX M6 - 1.0 x 50mm CL 10.9 1
76 7-114-80 MACHINE SCREW #10-32 x 3/4 LG. 4
77 6-6243-06 COTTER PIN 3/32 x 3/4 LG. 2
78 6-9115-10 STARWASHER #10 4
79 7-114-81 HEX NUT 7116 NC WHIZ LOCK 1
80 7-114-83 CABLE CASING 1
81 6-6286-10 FLATWASHER #8 1
82 7-114-82 NUT, HEX M6 - 1.0 CL 10 2
83 6-9111-06 LOCKWASHER 6mm 2
84 6-9112-06 FLATWASHER 6mm 1
85 7-114-84 BOLT, HEX M6 - 1.0 x 25mm CL 10.9 1
86 7-114-85 DOOR HANDLE GASKET 1
87 7-114-10 STEP 1
88 6-5208-10 CAPSCREW 1/2 NC x 1 1/4 LG. 2
89 6-6211-08 LOCKWASHER 1/2 2

DRAWING FULLY ENCLOSED CAB ASSEMBLY I 7-114-03 PAGE 59C

PI-1739
NUMBER TH644C NUMBER
 ""li---15
-11---2

IS

60 PAGE FORK FRAME I ROTATE ASSEMBLY DRAWING

NUMBER TH644C NUMBER
P4-1556
 ITEM NUMBER DESCRIPTION REQD
1 SEE TABLE ROTATING FORK FRAME REF
2 4-1528 PIVOT FRAME / TH842C 1
3 7-379-01 CYLINDER / ROTATE 1
4 SEE TABLE PIN / FORK TINE REF
5 6-3016-01 PIN / HEAD END TILT CYLINDER 1
6 6-3316-168 PIN / PIVOT SMALL BOOM REF
7 2-1066 PIN 1 HEAD END ROTATE CYLINDER 1
8 1-1072 BOLT / FORK FRAME ROTATE 1
9 1-1073 WASHER / STEEL 2
10 6-6600-06 WASHER 1 BRONZE 2
11 1-1074 COLLAR 1 FORK PIN REF
12 1-1071 BOLT 1 BASE END ROTATE CYLINDER 1
13 6-6206-20 NUT 1 BASE END ROTATE CYLINDER 1
14 7-280-02 NUT 1 FORK FRAME ROTATE 1
15 6-5208-30 CAPSCREW 112 NC x 3 3/4 LG. REF
16 6-5208-36 CAPSCREW 112 NC x 4 112 LG. REF
17 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 1
18 6-6211-06 LOCKWASHER 3/8 1
19 6-6301 LUBE FITTING 118 NPT STR. 3
20 6-6211-08 LOCKWASHER 112 REF
21 6-6201-08 HEX NUT 112 NC REF
22 4-1118-16 ROTATE STOP (NOT SHOWN) 1

TABLE
FORK ROTATING FORK
FRAME FORK FRAME TINE PIN
WIDTH PART NUMBER PART NUMBER

48" WIDE 4-1118 2-1067-10

60" WIDE 4-1292 2-1067-12
72" WIDE 4-1170 2-1067-11

DRAWING FORK FRAME 1 ROTATE ASSEMBLY PAGE 60A

P4-1556
NUMBER TH644C NUMBER
 * * * *

ITEM NUMBER DESCRlPTION REQD

1 7-379-36 WEAR RING (*) 1
2 7-379-37 PSP SEAL (*) 1
3 7-379-22 BACK-UP RING (*) 2
4 7-379-23 O-RING (*) 1
5 7-379-38 O-RING (*) 1
6 7-379-39 BACK-UP RING (*) 1
7 7-379-26 WEAR RING (*) 1
8 7-379-45 LOADED U-CUP (*) 1
9 7-379-28 ROD WIPER (*) 1
10 7-379-29 LOCKNUT 1
11 7-379-40 PISTON 1
12 7-379-41 BARREL ASSEMBLY 1
13 7-379-42 ROD ASSEMBLY 1
14 7-379-33 CUP PT SET SCREW 1
15 7-379-43 THREAD CAP 1
16 7-379-44 THREAD CAP HEAD
17
18 7-900-86 SEAL KIT / ITEMS MARKED (*) REF

PAGE ROTATE CYLINDER I 7-379-01 DRAWING

61 P4-2020
NUMBER ALL MACHINES wi FORK ROTATE NUMBER
 ASSEMBLY
ITEMS 2.,5

ITEM NUMBER DESCRIPTION REQD

1 7-234-35 DUAL PILOT CHECK VALVE ASSEMBLY 1
2 7-234-46 BODY 1
3 7-234-18 CARTRIDGE / PILOT CHECK 2
4 6-5605-20 CAPSCREW SH 5116 NC x 2 1/2 LG. 2
5 6-6214-05 LOCKWASHER 5116 HI-COLLAR 2
6 7-234-29 SEAL KIT 2

DRAWING DUAL PILOT CHECK VALVE PAGE 62

P3-1141
NUMBER ROTATE CYLINDER NUMBER
 01
w

35 36 37
~~
tom
m
:;0
 ITEM NUMBER DESCRIPTION REQD
1 6-6450-08 FITTING / 06 OR x 06 JIe STR. (R) 1
2 6-7023-40 HOSE / 06 x 06-90 x 20 LG. 1
3 6-6453-07 FITTING / 08 OR x 06 He 90 1
4 7-234-84 BODY / NEEDLE VALVE 1
5 7-234-17 CARTRIDGE / NEEDLE VALVE 1
6 6-5205-30 CAPSCREW 5/16 NC x 3 3/4 LG. 1
7 6-6450-09 FITTING / 08 OR x 06 JIe STR. 1
8 6-6450-08 FITTING / 06 OR x 06 HC STR. (T2) 1
9 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 2
10 6-6452-03 FITTING / 06 OR x 06 JIe 45 2
11 7-244-31 4-WAY ELECTRIC VALVE 1
12 7-139-04 SWITCH / AUXILLIARY 1
13 7-244-27 DIN CONNECTOR 2
14 6-5204-12 CAPSCREW 114 NC x 1 112 LG. 2
15 6-6211-04 LOCKW ASHER 114 2
16 6-6201-04 HEX NUT 114 NC 2
17 6-6450-08 FITTING / 06 OR x 06 JIe STR. 2
18 6-7043-184 HOSE / 08 x 06-90 x 92 LG. 2
19 6-9615-560 HOSE ARMOR 1.00 ID x 70 LG. 1
20 6-6490-03 FITTING / 08 HC x 08 TUBE STR. 2
21 3-1064-5 FORMED TUBE 112 OD 1
22 3-1064-6 FORMED TUBE 1/2 OD 1
23 7-273-21 CLAMP HALF SET / 112 TWIN TUBE 4
24 7-273-23 TOP PLATE / 112 TWIN TUBE CLAMP 4
25 6-5205-10 CAPSCREW 5/16 NC x 1 114 LG. 4
26 6-6490-03 FITTING / 08 HC x 08 TUBE STR. 2
27 6-7013-22 HOSE / 06 x 08 x 11 LG. 2
28 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
29 7-292-01 HOSE REEL ASSEMBLY 1
30 1-2020 MOUNT / HOSE REEL REF
31 1-2020 MOUNT / HQSE REEL REF
32 6-5208-36 CAPSCREW 1/2 NC x 4 112 LG. 2
33 6-6211-08 LOCKW ASHER 112 2
34 6-6201-08 HEX NUT 112 NC 2
35 6-6450-08 FITTING / 06 OR x 06 HC STR. 2
36 7-292-03 BONDED HOSE 1
37 6-6477-05 FITTING / 06 JIC BH-UNION 90 2
38 3-1222-1 BULKHEAD MOUNTING PLATE 1
39 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 2
40 6-6211-06 LOCKWASHER 3/8 REF
41 6-7023-128 HOSE / 06 x 06-90 x 64 LG. 2
42 7-273-27 CLAMP HALF SET / 3/8 TWIN HOSE 1
43 7-273-23 TOP PLATE / 3/8 HOSE CLAMP 1
44 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG, 1
45 6-6450-08 FITTING / 06 OR x 06 HC STR. 1
46 6-6453-06 FITTING / 06 OR x 06 JIC 90 1
47 7-234-35 DUAL CHECK VALVE 1
48 6-5605-20 CAPSCREW / SH 5116 NC x 2 1/2 LG. 2
49 6-6214-05 LOCKWASHER 5116 HI-COLLAR 2
50 6-6493-02 FITTING / 06 OR x 06 TUBE 90 1
51 1-1065 FORMED TUBE / 3/8 x 6 118 LG. 1
52 6-6493-02 FITTING / 06 OR x 06 TUBE 90 1
53 7-379-01 CYLINDER / ROTATE REF

DRAWING CIRCUIT / FORK ROTATE PAGE 63A

NUMBER
PI-1558 TII644C NUMBER
 2
/
.,/'

ITEM NUMBER DESCRIPTION REQD

1 3-1222-2 PIN ! HOSE ROLLER 1
2 2-1065P SHEAVE 1
3 7-239-04 RETAINING RING 1

PAGE HOSE ROLLER ASSEMBLY DRAWING

64 NUMBER
Pl-1568
TH644C NUMBER
NOTES

PAGE 64A
NUMBER
 0\
VI

~~
o:;trJ
15,27 23,24,25,26
~

33,34,35

i
(JtrJ
~ Z
8

;~ 30
14

~i
7

~>
'PC/)
(JC/)
.tI1
o~
00:;
r
~~

~ 31,19,20,21
17,19,20
16,20,21
11,12
~~
o:;~
3,28
8,13,14,18,22
trJz
:::0 0

"'d

-
~
•
\0
VI
o
 ITEM NUMBER DESCRIPTION REQD
1 7-343-13 ENGINE ASSY I CUMMINS B3.9-C-I00 1
2 7-345-113 PUMP I PISTON TYPE I 60cc 1
3 3-1430-1 MOUNT I ENGINE I RH 1
4 7-362-01 RADIATOR 1
5 7-158-81 RADIATOR HOSE I UPPER 1
6 7-158-76 RADIATOR HOSE I LOWER 1
7 3-1367 ADJUSTING ROD I UPPER RADIATOR MT 1
8 7-190-04 RUBBER MOUNT I CENTER BONDED 3
9 6-6252-08 CLAMP I RADIATOR HOSE I 2 114 2
10 6-6252-09 CLAMP I RADIATOR HOSE I 2 112 1
11 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm LG. 6
12 6-9111-12 LOCKWASHER 12mm 6
l3 6-5206-16 CAPSCREW 3/8 NC x 2 LG. 2
14 6-6205-06 SELF LOCKING NUT 3/8 NC 4
15 7-343-03 FAN I SUCKER I 18 IN. REF
16 6-5208-16 CAPSCREW 112 NC x 2 LG. 2
17 6-5208-20 CAPSCREW 112 NC x 2 112 LG. 4
18 1-1208 MOUNT I RADIATOR 2
19 6-6212-08 FLATW ASHER 1/2 8
20 6-6211-08 LOCKWASHER 112 10
21 6-6201-08 HEX NUT 1/2 NC 6
22 7-190-02 WASHER I CENTER BONDED RUBBER MT. 4
23 4-1685 FAN GUARD I 18 IN. FAN 1
24 6-5205-08 CAPSCREW 5116 NC x 1 LG. 4
25 6-6211-05 LOCKWASHER 5116 4
26 6-6212-06 FLATWASHER 3/8 4
27 7-343-02 SPACER I FAN I 1 112 (2 REQ.) REF
28 3-1430-2 MOUNT I ENGINE I LH 1
29 6-6252-10 CLAMP I RADIATOR HOSE I 2 3/4 1
30 7-126-517 GASKET I PUMP DRIVE 1
31 6-5208-20 CAP SCREW 112 NC x 2 1/2 LG. 4
32 2-1236 MOUNT I LOWER RADIATOR I BOLT-ON 2
33 6-5205-06 CAPSCREW 5/16 NC x 3/4 LG. 1
34 6-6211-05 LOCKW ASHER 5116 1
35 6-6201-05 HEX NUT 5116 NC 1

DRAWING ENGINE & PUMP ASSEMBLY PAGE 65A

NUMBER
P4-1950 TH644C wi CUMMINS B3.9-C-I00 ENGINE NUMBER
 5,6
2
1

7
3

8,11

ITEM NUMBER DESCRIPTION REQD

1 2-1181 ACCELERATOR LEVER 1
2 7-266-02 CABLE I ACCELERATOR REF
3 2-1182 MOUNT I ACCELERATOR CABLE 1
4 7-194-07 U-BOLT wi NUTS 1
5 6-8506-12 CAPSCREW 6mm x 1.00 x 12mm LG. 2
6 6-9111-06 LOCKWASHER 6mm 2
7 1-1204 MOUNT I ACCELERATOR SPRING 1
8 7-194-05 YOKE wi CLEVIS PIN & COTTER PIN 1
9 6-8512-25 CAPSCREW 12mm x 1.75 x 25mm LG. 2
10 6-9111-12 LOCKWASHER 12mm 2
11 6-6208-04 JAM NUT 1/4-28 (wi CABLE) REF
12 7-194-20 SPRING 1 RETURN 1
13 7-194-18 S-HOOK 1

PAGE ACCELERATOR ASSY I CUMMINS B3.9-C DRAWING

66 NUMBER TH644C NUMBER
P4-1789
 7

10
11,17,18,19

ITEM NUMBER DESCRIPTION REQD

1 4-2201-1 TOP FRONT COVER / FRONT HOUSING 1
2 4-1742-2 TOP REAR COVER / FRONT HOUSING 1
3 4-1759-3 SIDE PLATE / RH / FRONT HOUSING 1
4 4-2071-4 SIDE PLATE / LH / FRONT HOUSING 1
5 4-1759-5 SIDE SCREEN / RH / FRONT HOUSING 1
6 4-1742-6 SIDE SCREEN / LH / FRONT HOUSING 1
7 4-1742-7 TOP COVER / REAR HOUSING 1
8 4-1742-8 SIDE PLATE / RH / REAR HOUSING 1
9 4-1742-9 SIDE PLATE / LH / REAR HOUSING 1
10 4-1717-7 ACCESS COVER / FRONT HOUSING 1
11 4-1728-10 SUPPORT BRACKET / FRONT HOUSING 2
12 7-290-01 BODY BOLT 5/16 NC x 3/4 LG. 51
13 6-9601-134 EDGING 114 x 16 3/4 LG. 2
14 6-9601-178 EDGING 1/4 x 22 114 LG. 1
15 6-9601-232 EDGING 114 x 29 LG. 2
16 6-9601-269 EDGING 114 x 33 5/8 LG. 1
17 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 13
18 6-6211-06 LOCKW ASHER 3/8 13
19 6-6212-06 FLATW ASHER 3/8 13
20 6-6212-05 FLATW ASHER 5116 4
20 4-2203 ENGINE ENCLOSURE (ITEMS 1-11) REF

DRAWING ENGINE ENCLOSURE ASSY / CUMMINS B3.9-C-I00 PAGE

NUMBER
P4-2204 TH644C NUMBER 67
 17
1
r~------~~------')

11,13,12,14,15,16,8,9,10
3

cr=::I::---'::~

\ \ ({)) \. \,
'.
\
\- \ \ I '.. \,
17
.' \ \ r~------~~------')
1
\ \ "
~'\ \. \. 11,13,12,14,15,16,8,9,10
\. ~,----------,.,
\ \ '.
\. ~ / '. '.
\. \\ ,: /'. \.
.
. ~ ,: : i \ '
\ -------\
\. \. / ",'
'\ ..,
.
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:
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'\, '\, '..\
'
\ ,
\ '. -- r----- :,
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\.\
\
.
\..
.,.
\

\. ,: /
: , '.
\
'.\
'. \
\...
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.. ..

:I!!
.I
i 6
I ENGINE ' \
I. ENClOS~~" "'-- __
. . 1M II' ,. '",\"
h ~-j------------~--~=-~=ln ~r=J============-L(' ~~I " ~
..\ • .. i" RH --------./
[\:-:-?---------------------lj-----~-~---------------------

ITEM NUMBER DESCRIPTION REQD

1 7-282-04 MUFFLER 1
2 4-1739 EXHAUST PIPE 1
3 3-1349 TAILPIPE 1
4 7-319-10 MUFFLER CLAMP 3 IN. 1
5 7-319-14 MUFFLER CLAMP 3 114 IN. 1
6 7-343-04 EXHAUST ELBOW (with engine) REF
7 7-343-05 V-CLAMP / EXH. ELBOW (with engine) REF
8 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
9 6-6212-06 FLATWASHER 3/8 4
10 6-6211-06 LOCKWASHER 3/8 4
11 2-1168 CLAMP BRACKET / EXHAUST / 3 IN. REF
12 1-1174 BASE / EXHAUST BRACKET REF
13 1-1173 FLEX JOINT / EXHAUST REF
14 6-6212-04 FLATWASHER 114 REF
15 6-6205-04 SELF LOCKING NUT 114 NC REF
16 6-5204-08 CAPSCREW 1/4 NC x 1 LG. REF
17 3-1400 EXHAUST BRACKET ASSY (ITEMS 11-16) 2

68 PAGE EXHAUST ASSEMBLY / CUMMINS B3 .9-C-l 00 DRAWING

NUMBER TH644C NUMBER
P4-1799
 545
- - - - - - - - - - - - - ... --
ENGINE ENCLOSURE

/'-;~-=-
---- CUMMINS 83.9-C . . . . . . . ." -
ENGINE 7

ITEM NUJ\.1BER DESCRIPTION REQD

1 7-109-01 AIR CLEANER ASSEMBLY 1
2 7-109-02 HOOD 1
3 7-109-03 MOUNTING BAND 1
4 6-9619-26 RUBBER HOSE 3 I. D. x 3 1/4 LG. 2
5 6-6252-13 CLAMP / WORM / 3 IN. 4
6 3-1455 AIR INLET PIPE 1
7 7-109-04 FILTER / PRIMARY REF
8 6-5205-10 CAPSCREW 5/16 NC x 1 1/4 LG. 2
9 6-6212-05 FLATWASHER 5/16 2
10 6-6205-05 SELF LOCKING NUT 5116 NC 2

DRAWING AIR CLEANER ASSEMBLY / CUMMINS B3.9-C PAGE 69

NUMBER
P4-2238 TH644C NUMBER
 o r-

PAGE CIRCUIT lOlL COOLER DRAWING

70 P4-1965
NUMBER TH644C wi CUMMINS B3.9-C-IOO ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-236-08 OIL COOLER 1
2 6-7006-44 HOSE / 12 x 12 x 22 LG. 1
3 6-9611-288 HOSE-HEATER 3/4 x 36 LG. 1
4 6-9611-416 HOSE-HEATER 3/4 x 52 LG. 1
5 6-6211-05 LOCKWASHER 5116 4
6 6-6423-18 HOSE END / 12-08 MALE PIPE 2
7 6-6252-04 HOSE CLAMP / NO. 12 4
8 6-6450-16 FITTING / 10 OR x 10 JIC STR. 1
9 6-6450-20 FITTING / 12 OR x 12 JIC STR. 1
10 6-6400-19 FITTING / 3/4 NPT x 3/4 HOSE BARB 90 2
11 6-6453-15 FITTING / 12 OR x 12 JIC 90 2
12 6-6437-04 FITTING / 08 NPT ST ELB BLK-P 2
13 6-5205-06 CAPSCREW 5/16 NC x 3/4 LG. 4
14 6-7045-56 HOSE / 12 x 10-90 x 28 LG. 1
15 6-6212-05 FLATWASHER 5/16 4

DRAWING CIRCUIT / OIL COOLER PAGE

P4-1965
TH644C w/ CUMMINS B3.9-C-IOO ENGINE NUMBER
70A
NUMBER
 PAGE CIRCUIT I FUEL DRAWING
71 NUMBER TH644C wi CUMMINS B3.9-C-IOO ENGINE
P4-1966
NUMBER
 ITEM NUrvIBER DESCRIPTION REQD
1 7-121-01 RUBBER BUSHING 2
2 6-6423-08 FITTING / 04 x 06 BR. HOSE END 1
3 6-6252-20 HOSE CLAMP / NO.2 4
4 6-9621-680 HOSE-FUEL 5116 x 85 LG. 1
5 6-9605-544 HOSE-FUEL 3/8 x 68 LG. 1
6 7-121-02 FITTING / 90 / 3/8 HOSE 1
7 7-272-09 FILLER CAP / FUEL REF
8 7-373-01 FUEL TANK REF
9 6-6422-03 FITTING / 04 NPT 90 BR. ST. ELB. 1
10 7-121-03 FITTING / 90 / 5/16 HOSE 1

:
I

DRAWING CIRCUIT / FUEL PAGE

P4-1966 71A
NUMBER TH644C w/ CUMMINS B3.9-C-100 ENGINE NUMBER
 2,5
13

11

16 --+-ft-t----.
4
8,9,10

6,7 3 15

ITEM NUMBER DESCRIPTION REQD

1 7-172-17 SENDER / TRANS. OIL TEMP. 1
2 7-172-09 SENDER / ENGINE WATER TEMP. 1
3 7-319-21 RELAY / STARTER 2
4 2-1220 MOUNT / STARTER RELAY 1
5 6-6406-04 FITTING / NPT REDUCER 112 x 3/8 1
6 6-8508-25 CAP SCREW 8mm x 1.25 x 25mm LG. 1
7 6-9111-08 LOCKWASHER 8mm 1
8 6-5204-04 CAP SCREW 114 NC x 1/2 LG. 4
9 6-6211-04 LOCKWASHER 1/4 4
10 6-6212-04 FLATWASHER 1/4 4
11 7-172-05 SENDER / ENGINE OIL PRESSURE 1
12 7-172-16 SENDER I TRANS. OIL PRESSURE 1
13 6-6286-06 HEX NUT #10-32 1
14 6-6422-01 FITTING I 02 NPT 90 BRASS ST. ELB. 1
15 2-1221 JUMPER WIRE ASSEMBLY I 8 RED 1
16 2-1222 JUMPER WIRE ASSEMBLY I 12 BLACK 1

PAGE STARTER RELAY I SENDER ASSEMBLY DRAWING

72 NUMBER
P4-1968
TH644C wi CUMMINS B3.9-C-I00 ENGINE NUMBER
...-
"".-,.. -
,..1
,..
....
.- TRANSMISSION
PARTS BOOK
....•
.- TH528C SS-636C SS-644C SS-842C

....•
~

•..
..: .
..... '

••
...•
'

• DATE: 8-30-99
CLARK T12000 SERIES
INTERMEDIATE DROP

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INJERNET: http://www.sqshooter.com
 INDEX

PAGE DESCRIPTION DRAWING

1 CONVERTER HOUSING GROUP ................ ............................. PI-1244
2 TRANSMISSION CASE AND PLATE GROUP ..................... PI-1245
3 TORQUE CONVERTER GROUP .............................................. PI-1265
4 GEAR GROUP ............................................................................... PI-1247
5 PUMP DRIVE GROUP ........................... ..................................... Pl-1248
6 CHARGING PUMP GROUP ....................................................... PI -1266
7 REVERSE IDLER GROUP ......... ................................................ P 1-1250
8 FORWARD AND REVERSE SHAFT GROUP ....................... PI-1251
9 3rd SHAFT GROUP ..................................................................... PI-1252
10 FIRST AND SECOND SHAFT GROUP .................................. PI-1253
11 OUTPUT SHAFT GROUP .......................................................... PI-1254
12 ELECTRIC CONTROL GROUP ................................................. PI-1255
13 DRIVE PLATE GROUP ......................................... .. .. ................ PI-1256
 ... ' r

11

.' . .. .:: ..... .... ..

-:'"
".
.....
<': ." - ~ . :-:. ;...
..
"
-'
-: .' ... ' . ,. . . ; ..
' . '~::'.,
. .
, :~ ~:.( -:
.~:.
"
" . ,-- '
.... . . :
.' . ; ---,
.-'.
.
..., ...
.

' .. :~

PAGE CONVERTER HOUSING GROUP DRAWING

Pl-1244
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRlPTION REQD
I 7-126-38 4 CONVERTER HOU SING I
2 7-126-385 PLUG (INCLUDES ITEM 3) 4
3 7-126-386 O-RING 4
4 7-126-387 PLUG I
5 7-126-385 PLUG (INCLUDES ITEM 6) I
6 7-126-386 O-RING I
7 7- 126-04 PLUG I
8 7-126-388 SCREW 6
9 7-126-389 SCREW 3
10 7-126-390 SCREW I
II 7-126-391 LOCKWASHER 10
12 7-126-389 SCREW 13
13 7- 126-391 LOCKWASHER 13
14 7-126-393 GASKET I
IS 7-126-392 PLUG I

DRAWING CONVERTER HOUSING GROUP PAGE

•• NUMBER
PI-1244
T12000 SERIES TRANSMISSION NUMBER
IA
F"

7
31
I 29
~, I 30
~, I •• •
'0, 13 •
"

•
,
,
, ' I@ , , ,
, • ~@
I

, "1@ 1 ,
" t
,
,

.-
"t"' ..... : : <"
V'(\j::~~
18 V
3 17
4 I
l;j
,,-

PAGE TRANSMISSION CASE & PLATE GROUP AWING

PI-1245
:-rul\!BER Tl2000 SERIES TRANSMISSION ;~1BER
 ITEM NUMBER DESCRIPTION REQD

I 7-126-394 TRANSMISSION CASE 1

2 7-126-05 BREATHER I
3 7- 126-395 PLUG (INCLUDES ITEM 4) 2
4 7-1 26-358 O-RING 2
5 7-126-33 PLUG / MAGNETIC DRAIN 1
6 7-126-396 PIN 2
7 7- 126-357 GASKET 1
8 7- 126-359 RING 1
9 7- 126-397 CLIP I
10 7-126-398 SPACER 1
II 7-126-399 SEAT 1
12 7-1 26-400 SNAP RING I
13 7- 126-40 1 POPPET 1
14 7 - 126-402 SPRING 1
15 7- 126-403 WASHER 1
16 7- 126-387 PLUG 1
17 7-126-385 PLUG (INCLUDES ITEM 18) 3
18 7-126-386 O-RING 3
19 7-126-387 SCREW 7
20 7-126-388 SCREW 2
21 7 - 126-39 1 LOCKWASHER 9
22 7-126-392 TUB E AND SCREEN ASSEMBLY 1
23 7-126-265 FILLER PLUG 1
24 7-126-387 PLUG 1
25 7-126-04 PLUG 1
26 7-1 26-393 PLUG 1
27 7- 126-270 DIPSTICK TUBE 1
\
28 7-126-394 DIPSTICK ASSEMBLY 1
29 7-126-404 PLUG 2
30 7- 126-356 O-RING 2
31 7- 126-405 SCREW 2
32 7-126-406 SCR EW 1
33 7- 126-407 WASHER I
34 7 -1 26-408 SCREW 1
35 7-126-407 WASHER 1
36 7- 126--109 WASHER 1
37 7-126-410 NUT 1

,
I 'lUMBER
DRAWING PI -1245
rRANSMISSION CASE & PLATE GROUP
Tl2000 SERIES TRANSMISS ION
PAGE
NUMBER
2A
 ;

9
,::.':~__~:,.~.'.;:; :.. ...
',: - ,:
";~': "J:j'~.:" 6
I

I'
I 1
I ~ "'':-.. .'.',:.•. , ,;' ..'::
~\~
I <ii)'<P i . ··,~· ::....:,'. :C,.
',2 !.. r-.~'
\J
l
-
'4 '~"~:'~~/
I ,<?j\) I
: y .~a ~ 5

:.~ !
1..... " 15

PAGE TORQUE CONVERTER GROUP DRAWING

NUMBER T12000 TRANSMISSION I TH528C SS-636C SS-644C SS-842C NUMBER Pl-1265
 ITEM )WMBER DESCRIPTION REQD
1 7-126-411 STATOR SUPPORT ASSY (INCL. ITEMS 2-3) I
2 7-126-412 BUSHING I
3 7-126-413 BEARING 1
<I 7-126-414 STATOR SUPPORT PISTON RING I
5 7-126-415 EXPANDER 1
6 7-126-416 SNAP RING 2
7 7-126-360 SEAL I
8 7-126-518 TORQUE CONVERTER ASSEMBLY 1
9 7-126-234 TORQUE CONVERTER PLUG 1
10 7-126-233 O-RING 1
11 7-126-277 SNAP RING 1
12 7-126-417 IMPELLER HUB GEAR 1
13 7-126-418 SNAP RING 2
14 7-126-419 WASHER 1
15 7-126-420 BEARING 1
16 7-126-421 OIL DISTRIBUTOR RING 1

I,
I,
I NUMBER
DRAWING P 1-1265
TORQUE CONV ERTER (jROUP
T12000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C
PAGE
NUMBER 3A
po

"

. " ', ..

C",:::)' '\@~/~'.:
...J ,
.

PAGE GEAR GROUP DRAWING

4
NUNIBER NUMBER Pl-1247
Tl2000 SERlES TRANSMISSION
 ITEM NUMBER DESCRIPTION REQD
1 7-126-422 REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) 1
2 7-126-423 BEARING 2
3 7-126-424 SPACER 1
4 7-126-425 FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) 1
5 7-126-423 BEARING 2
6 7-126-424 SPACER 1
7 7-126-428 3rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) 1
8 7-126-429 BEARING 2
9 7-126-430 1st CL. GEAR & BRNG ASSY (INCL. ITEM 10) 1
10 7-126-423 BEARING 2
11 7-126-432 2nd CL. GEAR & BRNG ASSY (INCL. ITEM 12) 1
12 7-126-423 BEARING 2
13 7-126-427 3rd DRIVEN GEAR 1
14 7-126-426 OUTPUT SHAFT GEAR 1
15 7-126-431 REVERSE IDLER GEAR 1
16 7-126-433 FIRST DRIVEN GEAR 1

DRAWING GEAR GROUP PAGE

PI-1247 4A
NUMBER T12000 SERIES TRANSMISSION NUMBER
 8

k
. ' ~::: ...... ' ..
",
. "
. . . ' :--
,..
~@~~
~'~'I
~
. . .. :: ..,

-1

'.'- - ---'---
'-
. "" . -."
=-

PAGE PUMP DRIVE GROUP DRAWING

5
NUMBER NTTMBER Pl-1248
Tl2000 SERIES TRANSMISSION
 ITEM NUMBER DESCRIPTION REQD
1 7· 126·434 PUMP DRIVE IDLER GEAR
2 7·126-435 BEARING
3 7·126·436 PUMP DRIVE GEAR 1
4 7·126·437 PUMP DRIVE IDLER THRUST WASHER 2
5 7-126-438 PUMP DRIVE SHAFT & PIN ASSY (INCL. ITEM 6) 1
6 7-126-439 ROLL PIN 1
7 7-126-440 PUMP DRIVE GEAR BEARING 1
8 7-126-441 PUMP DRIVE GEAR BEARING 1

DRAWING PUMP DRIVE GROUP PAGE SA

PI-1248 Tl2000 SERIES TRANSMISSION NUMBER
NUMBER
 11
'-.!,
7 ' 10
8'~'
, I '<:.t
9 f
' l

- .-.

_. ' . ...
... .
'~

. '::'-:':':~':-:': ~.~.;... ,:

P.\GE CHARGING PUMP GROUP DRAWING

NUMBER T12000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C NUMBER
Pl-1266
 [TEM NUMBER DESCRIPTION REQD
I 7-126-350 CHARGING PUMP ASSEMBLY 1
2 7-126-349 HYDRAULIC SPIN FILTER ASSEMBLY I
3 7-126-442 REGULA TOR VALVE SLEEVE I
4 7-126-443 REGULATOR VALVE PISTON I
5 7-126-444 REGULATOR VALVE SPRING I
6 7-126-445 PIN 1
7 7-126-446 BALL CHECK VALVE ASSY (INCL. ITEMS 7-11) 1
8 7-126-447 BALL 1
9 7-126-448 CHECK VALVE SPRING 1
10 7-126-449 CHECK VALVE PIN 1
11 7-126-361 O-RING 1
12 7- 126-362 CHARGING PUMP GASKET 2
13 7-126-450 PUMP MOUNTING SCREW 4
14 7-126-451 PUMP MOUNTING STUD 1
15 7-126-452 LOCKWASHER 5
16 7-126-453 PUMP MOUNTING STUD I
;@ 17 7-126-391 LOCKWASHER 1
18 7-126-454 NUT 1
118 19 7-126-4 10 NUT 1
~ 20 7-126-522 PUMP DRIVE ADAPTOR I
21 7-126-455 PUMP ADAPTOR 1
~ 22 7- 126-521 SPACER PLATE 1
~ 23 7-126-520 O-RING I
24 7-126-519 SCREW 2
~ 25 7-126-215 LOCKWASHER 2
~I 26 7-126-456 REGULA TOR VALVE ASSY (INCL. ITEMS 3-6) 1

~ '-
~
~
~

DRAWING CHARGING PUMP GROUP PAGE

PI-1266 6A
NUMBER T12000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C NUMBER
 ) :

, : ::- ...
. . .. .. . .. : ....
~~

. . -.
..

ITEM NUMBER DESCRIPTION REOD

7-126-457 IDLER & PILOT SHAFT
2 7-126-458 IDLER SHAFT SNAP RING
3 7-126-459 REVERSE IDLER GEAR BEARING
'i 7-126-460 THRUST WASHER
5 7-126-461 END PLATE
6 7-126-462 CAPSCREW
7 7-126-463 WASHER
8 7-126-464 ROLL PIN
9 7-126-431 REVERSE IDLER GEAR

PAGE REVERSE IDLER GROUP DRAWING

7 P I -1250
NUMBER T12000 TRAl"lSMISSION NUMBER
NOTES

PAGE 7A
NUMBER
 .... J.~ : : .
' . .' J :; . . . ..
., . ;. '

FORWARD & R DRAWING

S PAGE T12000 SEJE~ERSE SHAFT GRO UP
TRANSMISSION NUMBER Pl-1251
NUMBER
•...
,.. ITEM NUMBER DESCRIPTION REQD
....
.... -. 2
1 7· 126·465
7·126·466
TURBINE SHAFT DRUM & PLUG ASSY
OIL DISTRIBUTOR SLEEVE
I
I
.... 3 7· 126·467
7·1 26·468
RETAINER SCREW
PISTON RING
I
3
.... 4
5
6
7· 126·469
7· 126· 470
PISTON & SEALS ASSY (INCL. ITEMS 6·7)
OUTER CLUTCH PISTON SEAL
2
2
~ 7 7· 126·471 INNER CLUTCH PISTON SEAL 2

--
....
....
8
9
10
11
7·126·472
7· 126·473
7·126·474
7· 126·475
END PLATE
SNAP RING
CLUTCH PISTON WEAR PLATE
DISC SPRING ASSEMBLY
2
2
2
2
12 7·126·476 SNAP RING RETAINER 2
~ 13 7·126·477 SNAP RING 2
.... 14 7·126·478 OUTER DISC (6 FORWARD / 6 REVERSE) 12

.... 15
16
17
7·126·479
7· 126-480
7· 126·48 1
INNER DISC (6 FORWARD / 6 REVERSE)
CLUTCH GEAR THRUST BEARING
WASHER
12
4
8

'"'" 18
19
20
7·126·482 REAR TURBINE SHAFT BEARING
CL. GEAR BRNG (SEE GEAR GROUP)
CL. GEAR BRNG SPACER (SEE GEAR GROUP)
4
2
I

'"
~
~
21
22
REV CLUTCH GEAR (SEE GEAR GROUP)
FWD CLUTCH GEAR (SEE GEAR GROUP)
I
I

DRAWING FORWARD & REVERSE SHAFT GROUP PAGE

Pl·1251 8A
NUMBER T12000 SERIES TRANSMISSION NUMBER
 , ,
, ,
,

,
, ,
"'..,.;' " ; "
,
' :: : :- 1
. :: ; .

PAGE 3rd SHAFT GROUP DRAWING

9 NUMBER
PI-1252
T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
'\ I 7-126-483 3rd SHAFT, DRUM, & PLUG ASSY I
",*- 2 7-126-484 ROLLER BEARING I
,.- 3
4
7-126-485
7-126-486
BEARING & SEAL ASSY
BEARING SUPPORT WASHER
I
I
~ 5 7-126-487 OIL DISTRIBUTOR SLEEVE I

...-"",..
6 7- 126-488 SCREW I
~
7 7-126-468 PISTON RING 2
8 7-126-489 PISTON & SEALS ASSY (INCLUDES ITEMS 9-10) I
9 7-126-470 OUTER CLUTCH PISTON SEAL I
10 7-126-47 1 INNER CLUTCH PISTON SEAL I
II 7-126-478 OUTER DISC 5

.-..
12 7-126-479 INNER DISC 5
13 7-126-472 END PLATE I
14 7- 126-473 SNAP RING I
15 7-126-474 CLUTCH PISTON WEAR PLATE I
16 7-126-475 DISC SPRING ASSY (INCL. 5 WASHERS) I

--
i8
17
18
19
20
7-126-476
7-126-477
7-126-490
7-126-491
SNAP RING RETAINER
SNAP RING
NEEDLE ROLLER THRUST BEARING
THRUST WASHER
I
I
2
4
21 7-126-492 SNAP RING 3
22 7-126-429 3rd CLUTCH GEAR BEARING (SEE GEAR GROUP) 2
23 3rd CLUTCH GEAR (SEE GEAR GROUP) I
24 FIRST DRIVE GEAR (SEE GEAR GROUP) I

DRAWING 3rd SHAFT GROUP PAGE

Pl -1252 9A
NUMBER Tl 2000 SERIES TRANSMISSION NUMBER
 25
,

. "; -, .
: .,.
. . "" .....
-
...,:!'"
• c, : ,'
..... ~ ..',

.:: :.

I ____~F=IR~ST~~
_ ____~~ ~~M~BE~R~ A~~~D1SERA~N2S~M~IS~SI~O~N
S ERI~~~D ~D~RA~W~m~
NUMBER'G
; 1<) "_-\GE T12000 _ ____ SHAFT GROUP
______ Pl-1253
~
~
~ ITEM NUMBER DESCRIPTION REQD
~~ I 7-126-493 1st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY I
~ \,." 2 7-126-494 ROLLER BEARING I
3 7-126-485 BEARING & SEAL ASSY I
~ 7-126-468 PISTON RING 2
4
~ 5 7-126-495 PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) 2
6 7- 126-470 OUTER CLUTCH PISTON SEAL 2
~ INNER CLUTCH PISTON SEAL 2
7 7-126-471
~ 8 7-126-472 END PLATE 2
9 7-126-473 SNAP RING 2
~ 10 7-126-474 CLUTCH PISTON WEAR PLATE 2
~ 11 7-126-475 2nd DISC SPRING ASSY (INCL. 5 WASHERS) 1
12 7-126-496 I st DISC SPRING ASSY (INCL. 7 WASHERS) 1
~ 13 7-126-476 SNAP RING RETAINER 2
~ 14 7- 126-477 SNAP RING 2

.-- 15
16
17
7-126-480
7-126-481
7-126-497
CLUTCH GEAR THRUST BEARING
CLUTCH GEAR THRUST WASHER
SNAP RING
4
8
2
~
.-- 18
19
20
7-126-498
7-126-499
7-126-478
OIL DISTRIBUTOR SLEEVE
SLEEVE RETAINING SCREW
OUTER DISC (1st)
I
I
10
~
21 7-126-479 INNER DISC (lst) 10
~ 22 7-126-478 OUTER DISC (2nd) 5
23 7-126-479 INNER DISC (2nd) 5
~
24 7-126-423 CLUTCH GEAR BEARING (SEE GEAR GROUP) 4
~ 25 1st CLUTCH GEAR (SEE GEAR GROUP) 1
26 2nd CLUTCH GEAR (SEE GEAR GROUP) 1
~ 1\ 27 3rd DRIVEN GEAR (SEE GEAR GROUP) 1
~\.

DRAWING FIRST AND SECOND SHAFT GROUP PAGE IDA

NUMBER PI -1253 T12000 SERIES TRANSMISSION NUMBER
 , '.

'. c;:.:\. :· :/:':.:

.0 :

..... . .

.'
". ".;
' ., . ; .

j'-,, '.j

.;.... "-::)

i
P.\GE I OUTPUT SHAFT GROUP DRA\VING
I 11 i'llThIBER I T12000 SERIES TRANSMISS ION NUMBER
PI-1254
 ITEM NUMBER DESCRIPTION REQD

-
)1 1
2
3
4
5
7-126-500
7-126-307
7-126-368
7-126-366
7-126-367
OUTPUT SHAFT
OUTPUT SHAFT BEARING
OIL SEAL SLEEVE
O-RING
OUTPUT SHAFT OIL SEAL
1
2
2
2
2
6 7-126-365 SNAP RING 4
7 7-126-369 SNAP RING 2
8 7-126-364 OUTPUT FLANGE & PLUG ASSY (INCL. ITEM 9) 1
9 7-126-363 FLANGE PLUG 1
10 7-126-426 OUTPUT SHAFT GEAR (SEE GEAR GROUP) 1

DRAWING OUTPUT SHAFT GROUP PAGE

PI-1254 NUMBER
llA
NUMBER T12000 SERIES TRANSMISSION
 14 A
"~
15 ,
"0
21 ,,~
,
16 "II

. . ..
- ~

~, . '
" . ... .

PAGE ELECTRIC CONTROL GROUP DRAWING

12
NUlVlBER Tl2000 SERIES TRANSMISSION NUMBER
PI-1255
•.-
,.e
~ ITEM NUMBER DESCRIPTION REQD

""
,.e-
) 1
2
7-126-382
7-126-380
SOLENOID ASSEMBLY (INCLUDES ITEMS 2-10)
4-WAY VALVE CARTRIDGE (INCL. ITEMS 3-6)
4
4
3 7- 126-376 O-RING 4
",
4 7-126-377 O-RING 4
", 5 7-126-3 78 O-RING 4
6 7-126-379 O-RING 4
", 7 7-126-374 O-RING 4
", 8 7-126-375 SOLENOID COIL (12V) 4
9 7-126-374 O-RING 4
", \0 7-126-373 NUT 4
", 11 7-126-501 PROTECTIVE COVER 1
12 7-126-502 SCREW 2
", 13 7-126-503 LOCKWASHER 2
", 14 7-126-504 MODULATOR VALVE HOUSING 2
15 7-126-371 O-RING 2
", 16 7-126-505 INNER SPRING 2
", 7-126-506 MIDDLE SPRING 2
.-
",
17
18
19
20
7-126-507
7-126-508
7-126-372
OUTER SPRING
MODULATION VALVE SLEEVE
O-RING
2
2
2
21 7-126-63 PIN 2
", 22 7-126-509 ACCUMULATOR SPOOL 2
", 23 7-126-510 REGULATOR SPOOL 2

•
~,
24
25
26
7-126-511
7-126-512
7-126-513
MODULATOR VALVE SPOOL
SPRING RETAINER
SPRING SPACER
2
2
2

• ) 27 7-126-514 UPPER PIN 2

.
r.
28
29
30
31
32
7-126-5 15
7-126-381
7-126-3 79
7-126-378
7-126-376
LOWER PIN
SOLENOID BORE PLUG
O-RING
O-RING
O-RING
2
1
1
1
1

•
~

••
•

DRAWING ELECTRIC CONTROL GROUP PAGE

PI-1255 12A
NUMBER T12000 SERIES TRANSMISSION NUMBER
 [TEM NUMBER DESCRIPTION REQD
7-126-383 DRIVE PLATE ASSY (INCL. IN ITEM 6-N.S.S.)
2 7-126-383 DRIVE PLATE (INCL. IN ITEM 6-N.S.S.) 2
3 7-126-60 DRIVE PLATE BACKING RING I
-l 7-126-516 SCREW 6
5 7-126-54 LOCKWASHER 6
6 7-126-383 DRIVE PLATE KIT (INCLUDES ITEMS 1-5) I

PAGE DRIVE PLATE GROUP DRAWING

13 NUMBER P1-1256
T12000 TRANSMISSION NUMBER
 FRONT AXLE
PARTS BOOK
TH636C TH644C TH842C TH844C

DATE: 11-14-00
SPICER CLARK-HURTH 212/239 AXLE
7-229-619 STEERING C~ER
DIFFERENTIAL LOCK

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.sqshooter.com
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM THIS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFT OR RIGHT HAND SIDE

R.H. L.H.
---------------------------------- -- ------

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-715 HOUSING 1
4 7-229-523 COVER 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

1 NUMBER SS-842C FRONT AXLE NUMBER
Pl-1395
 6

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-622 SUPPORT 2
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-735 SUPPORT ASSEMBLY (INCL. ITEMS 1-5) 2

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

Pl-1258 SS-842C FRONT AXLE 2
NUMBER NUMBER
 w

~~
tdtr:1
8
35 29

/
6

o
\/.l~
\/.l'"rj 39
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 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING 1
2 SHIM / SEE ITEMS 44-48 BELOW
3 7-229-676 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARING 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-691 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR 1
11 7-229-542 PIN 4
12 7-229-543 CIRCLIP 4
13 7-229-544 FRICTION WASHER 4
14 7-229-545 DIFFERENTIAL PINION 4
15 7-229-716 DIFFERENTIAL CARRIER 1
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 49-52 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20
21
22 7-229-553 FLANGE 1
23 7-229-554 NUT 1
24 7-229-555 CIRCLIP 4
25 7-229-717 SHEET 1
26 7-229-718 SELECTOR 1
27 7-229-719 O-RING 1
28 7-229-720 PISTON 1
29 7-229-721 SPRING 1
30 7-229-722 PLUG 1
31 7-229-723 CIRCLIP 1
32 7-229-724 SELECTOR FORK 1
33 7-229-725 NUT 1
34 7-229-726 O-RING 1
35 7-229-727 SEAL WASHER 1
36 7-229-728 SECURITY SWITCH 1
37 7-229-729 BOOT 1
38 7-229-541 DIFFERENTIAL SIDE GEAR 1
39 7-229-730 RING 1
40 7-229-731 DETENT BALL 6
41 7-229-732 KEY 1
42 7-229-733 CIRCLIP 1
43 7-229-734 DIFFERENTIAL ASSY (lNCL. ITEMS 9-15,24,38) 1

44 7-229-529 SHIM / 0.10mm AR

45 7-229-530 SHIM / 0.15mm AR
46 7-229-531 SHIM / 0.20mm AR
47 7-229-532 SHIM / 0.40mm AR
48 7-229-533 SHIM / 0.50mm AR

49 7-229-548 SHIM / 0.20mm AR

50 7-229-557 SHIM / 0.30mm AR
51 7-229-558 SHIM / 0.15mm AR
52 7-229-559 SHIM / 0.10mm AR
DRAWING DIFFERENTIAL ASSEMBLY PAGE
PI-1396 SS-842C FRONT AXLE 3A
NUMBER NUMBER
 ~

WITH BUSH SOLUTION 6

~~
t:d tI1
3 ':1~

26~ ~,
;A
, 10
11

en 25
@
~~
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~~ 12

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ITEM NUMBER DESCRIPTION REQD

1 7-229-623 NUT 2
2 7-229-624 STEERING ADmST BOLT 2
3 7-229-677 AXLE CASE 2
4 7-229-560 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSHING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-567 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-678 STEERING CASE I LH 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
26 7-229-526 PLUG 3
27 7-229-679 STEERING CASE I RH 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-692 WHEEL STUD 20
31 7-229-680 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-681 COUNTERSUNK BOLT 4
41 7-229-682 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-598 ADm STING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AJCLE ASSEMBLY PAGE

Pl-1297 SS-842C FRONT AXLE 4A
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
51
52
53
54
55
56
57 SHIM / SEE ITEMS 61-63 BELOW
58
59
60 7-229-683 PLANET GEAR CARRIER ASSY(ITEMS 33-37,41,44) 2

61 7-229-602 SHIM / 0.15mm AR

62 7-229-603 SHIM / 0.20mm AR
63 7-229-604 SHIM / 0.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B NUMBER SS-842C FRONT AXLE NUMBER
Pl-1297
NOTES

PAGE 4C
NUMBER
 ---~
T""

0
Ol
+
CO
+
r-...
+
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52
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II

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®

PAGE DISC BRAKE ASSEMBLY DRAWING

5 NUMBER
Pl-1267
NUMBER SS-842C FRONT AXLE
 ITEM NUMBER DESCRIPTION REQD
1 7-229-605 BRAKE DISC 6
2 7-229-606 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-608 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTE~EDIATE BRJUCE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
13 7-229-616 DOWEL 2
14 7-229-617 PISTON 2

DRAWING DISC BRJUCE ASSEMBLY PAGE

Pl-1267 SS-842C FRONT AXLE NUMBER
5A
NUMBER
 ~
;:)
0

"9 0)
('II

~
~
i ('I')
C")
N

~
('I')

J1® ~

....
""

~
~
o
®
- ®
®
@

PAGE PARKING BRAKE ASSEMBLY DRAWING

6 NUMBER SS-842C FRONT AXLE NUMBER
PI-1298
 ITEM NUMBER DESCRIPTION REQD
1 7-229-684 HEXAGON BOLT 4
2 7-229-630 SPRING WASHER 4
3 7-229-631 COVER 1
4 7-229-632 SEAL 1
5 7-229-633 O-RING 1
6 7-229-634 FRICTION WASHER 1
7 7-229-635 SPRING 4
8 7-229-636 PISTON 1
9
10 7-229-638 BACK-UP RING 1
11 7-229-639 O-RING 1
12 7-229-640 COVER 1
13 7-229-641 DOWEL 1
14 7-229-642 BOLT 2
15 7-229-643 NUT 2
16 7-229-644 SEAL WASHER 3
17 7-229-645 BOLT 3
18 7-229-646 O-RING 1
19 7-229-647 BACK-UP RING 1
20 7-229-648 INTERMEDIATE BRAKE DISC 12
21 7-229-649 BRAKE DISC 11
22 7-229-685 SELECTOR 1
23 7-229-651 RING 1
24
25 7-229-653 ADAPTOR 1
26 7-229-654 ADAPTOR 2
27 7-229-655 ADAPTOR 2
28 7-229-686 TUBE 1
29 7-229-657 ADAPTOR 1
30 7-229-687 SPACER 1
31 7-229-688 CYLINDER BOLT 18
32 7-229-689 COVER 1
33 7-229-661 O-RING 1
34 SHIM / SEE ITEMS 42-45 BELOW
35
36
37 7-229-666 PLUG 1
38 7-229-667 WASHER 2
39 7-229-668 SPACER 1
40 7-229-690 PLUG 1
41 7-229-525 SEAL WASHER 1

42 7-229-662 SHIM / 0.10mm AR

43 7-229-663 SHIM / 0.20mm AR
44 7-229-664 SHIM / 0.50mm AR
45 7-229-665 SHIM / 0.15mm AR

DRAWING PARKING BRAKE ASSEMBLY PAGE

Pl-1298 SS-842C FRONT AXLE 6A
NUMBER NUMBER
 ...J
<t
Z
0
~
0

e
U) e
~ @
e
(!)
ii

PAGE STEERING ARMS ASSEMBLY DRAWING

7 NUMBER
Pl-1268
SS-842C FRONT AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-619 CYLINDER 1
5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

NUMBER
Pl-1268 SS-842C FRONT AXLE 7A
NUMBER
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

8 NUMBER SS-842C FRONT AXLE NUMBER
Pl-1269
 REAR AXLE
PARTS BOOK
TH636C TH644C TH842C TH844C

DATE: 9-7-99
SPICER CLARK-HURTH 212/184 AXLE
7-229-619 STEER~G CYLJNDER

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.sqshooter.com
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM TIllS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFi OR RIGHT HAND SIDE

R.H. L.H.
 1
8
~:::;:::::~1~:::;....---6

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-522 HOUSING 1
4 7-229-523 PLUG 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

1 SS-636C, SS-644C, & SS-842C REAR AXLE
Pl-1257
NUMBER NUMBER
 5

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-622 SUPPORT 2
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-735 SUPPORT ASSEMBLY (INCL. ITEMS 1-5) 2

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

Pl-1258 SS-636C, SS-644C, & SS-842C FRONT AXLE 2
NUMBER NUMBER
 "'U'--_ It)
N

co

PAGE DIFFERENTIAL ASSEMBLY DRAWING

3 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE Pl-1259
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING 1
2 SHIM / SEE ITEMS 26-30 BELOW
3 7-229-534 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARINGS 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-539 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR 2
11 7-229-542 PIN 4
12 7-229-543 CIRCLIP 4
13 7-229-544 FRICTION WASHER 4
14 7-229-545 DIFFERENTIAL PINION 4
15 7-229-546 DIFFERENTIAL CARRIER 1
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 31-34 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20 7-229-551 SEAL 1
21 7-229-552 COVERPLATE 1
22 7-229-553 FLANGE 1
23 7-229-554 NUT 1
24 7-229-555 CIRCLIP 4
25 7-229-556 DIFFERENTIAL (ITEMS 9-15,24) 1

26 7-229-529 SHIM / 0.10mm AR

27 7-229-530 SHIM / 0.15mm AR
28 7-229-531 SHIM / 0.20mm AR
29 7-229-532 SHIM / OAOmm AR
30 7-229-533 SHIM / 0.50mm AR

31 7-229-548 SHIM / 0.20mm AR

32 7-229-557 SHIM / O.30mm AR
33 7-229-558 SHIM / O.15mm AR
34 7-229-559 SHIM / O.10mm AR

DRAWING DIFFERENTIAL ASSEMBLY PAGE

Pl-1259 3A
NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
 .;:.

~~
WITH BUSH SOLUTION
~tT:I !3
~ 10

11
CZl
CZl
I
0'1
VJ
0'1
PCZl
CZltrl
CZltT:I

~~
:~
CftT:I
00>
~CZl
23
()CZl

~~ 45

~~ 43
~~
~Z
o J..,/'2
--
."

N
I

0\
®@ ® @ @ @ OPTIONAL
WITH DOWEL BUSH

o
 ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
2 7-229-624 STEERING ADJUST BOLT 2
3 7-229-625 AXLE CASE 2
4 7-229-560 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-567 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-577 STEERING CASE / LH 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
26 7-229-526 PLUG 3
27 7-229-581 STEERING CASE / RH 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-584 WHEEL STUD 20
31 7-229-585 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-593 CYLINDER BOLT 4
41 7-229-594 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-598 ADJUSTING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AXLE ASSEMBLY PAGE

Pl-1260 SS-636C, SS-644C, & SS-842C REAR AXLE 4A
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
51
52
53
54
55
56
57 SHIM / SEE ITEMS 58-60 BELOW
58 7-229-602 SHIM / 0.15mm AR
59 7-229-603 SHIM / 0.20mm AR
60 7-229-604 SHIM / 0.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B NUMBER
Pl-1260
NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE
NOTES

PAGE 4C
NUMBER
 -
_ _-,(t')

0)
+
co
+
r--
+
<0
+
lot)
+
'IIi:t
II
I-
52
c:

-a..
02
°iii
0

II

- ®

PAGE DISC BRAKE ASSEMBLY DRAWING

5 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER Pl-1267
 ITEM NUMBER DESCRIPTION REQD
1 7-229-605 BRAKE DISC 6
2 7-229-606 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-608 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTERMEDIATE BRAKE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
13 7-229-616 DOWEL 2
14 7-229-617 PISTON 2

DRAWING DISC BRAKE ASSEMBLY PAGE

Pl-1267 SA
NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
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10 e
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PAGE STEERING ARMS ASSEMBLY DRAWING

6 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE Pl-1268
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-619 CYLINDER 1
5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

Pl-1268 SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
6A
NUMBER
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

7 NUMBER SS-636C, & SS-644C FRONT & REAR AXLE
Pl-1269
NUMBER