BA MELAdem53 53C 01038 01036 EN
BA MELAdem53 53C 01038 01036 EN
MELAdem® 53
MELAdem® 53 C
Ion exchanger
EN
Dear customer,
We thank you for your confidence demonstrated by the purchase of this MELAG product.
As an owner-run and operated family concern founded in 1951, we have a long history of successful specialization in
hygiene products for practice-based use. Our focus on innovation, quality and the highest standards of operational
reliability has established MELAG as the world’s leading manufacturer in the instrument treatment and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing "competence in
hygiene" and "Quality – made in Germany", we guarantee that these demands will be met. Our certified quality
management system is subject to close monitoring: one instrument to this end is our annual multi-day audit conducted in
accordance with ISO 13485. This guarantees that all MELAG products are manufactured and tested in accordance with
strict quality criteria.
General notes
Please read this user manual carefully before commissioning the mixed-bed resin cartridge. The user manual includes
important safety information. The functionality and value-retention of this mixed-bed resin depends on the care accorded
to it.
Please store this user manual carefully and in close proximity to your mixed-bed resin cartridge. It represents a
component of the product.
Draws your attention to a situation, which if not avoided, can result in damage to the water
treatment unit.
Draws your attention to important information.
Formatting rules
Example Explanation
see Chapter 2 Reference to another text section or diagram within this manual.
ii
Contents
Contents
Chapter 1 – Performance specifications.......................................................................................... 5
Intended use .................................................................................................................................................................... 5
Mode of functioning ......................................................................................................................................................... 5
iii
Safety instructions
Safety instructions
When operating the mixed-bed resin cartridge, please observe the following safety instructions as well as
those contained in subsequent chapters.
Maintenance
Use only original replacement parts for maintenance.
Leaks
The water intake is to be closed upon the discovery of leaks. Check all hoses and hose
connections for leaks.
4
Chapter 1 – Performance specifications
Intended use
This MELAdem 53/MELAdem 53 C mixed-bed resin cartridge works according to the ion exchange
procedure and produces demineralized (de-ionised) water. This procedure requires tap water of drinking
water quality. This ion exchanger does not provide low-germ water.
The MELAdem 53/MELAdem 53 C can be used to supply feeding water to washer-disinfectors and small
steam sterilizers. As an option, the MELAjet spray pistol can be connected as well as for the extraction of
demineralized water for other purposes.
This ion exchanger is conceived for use in the medical field such as clinics, medical and dental practices
as well as other medical institutions outside the patient area.
Mode of functioning
The mixed-bed resin cartridge is filled with a cation and anion resin which removes the salts dissolved in
water using the so-called adsorption process.
The mixed-bed resin is exhausted after absorbing a certain amount of salt and must be replaced and
regenerated (see Chapter 4 – Maintenance).
The capacity of a mixed-bed resin cartridge of a MELAdem 53/MELAdem 53 C depends on the hardness
of the local water supply (see Technical data).
5
Chapter 2 – Device description
Scope of delivery
Please check the scope of delivery before connecting the product.
Standard scope of delivery
2x Mixed-bed resin cartridge
User Manual
Connecting bend with bleed valve for the DI water connection
Bleed valve for decompression
Black rubber seal, 3 mm (for water inflow distributor, Y-piece)
2x Black rubber seal, 2 mm
Water inflow hose, 2.5 m with a 180° arch and green flat seal
Safety combination HD in accordance with EN 1717 with a mount and a green flat seal
Water inflow hose 80 cm
Sealable bag with cable tie
Water inflow distributor, Y-piece
Wrench (SW30)
Optionally
Water distributor for the connection of multiple devices in parallel
A water stop for the avoidance of water damage following leaks
6
Chapter 2 – Device description
7
2
8
7
Chapter 3 – Commissioning
Chapter 3 – Commissioning
Increased requirements can be placed on the quality of the DI water (e.g. a low endotoxin content) for the
decontamination of certain medical devices such as ophthalmic instruments. Comply with the following:
In such cases, an additional filter system is required for the decontamination of DI water.
It is possible that the drinking water has been contaminated by the water installation (domestic
installation and pre-device periphery).
Arrange for a check of the drinking water quality at the removal point or request a report (e.g. from the
building management) before setting up and installing the device.
Further information is available from the corresponding trade associations and their publications. If in
doubt, contact your stockist or the pertinent professional association.
8
Chapter 3 – Commissioning
Space requirements
The space requirement of the mixed-bed resin cartridge corresponds to its dimensions plus a minimum of
25 cm for the safety combination EN 1717 and free access to the hose connections. If the washer-
disinfector / steam sterilizer is to be installed as an installation device, this should be placed in an adjacent
floor unit.
PLEASE NOTE
The installation of a safety combination requires space of 25 cm above the mixed-bed resin
cartridge.
PLEASE NOTE
To prevent water damage, we recommend the use of a leak water detector e.g. the MELAG water
stop (art. no. 01056).
9
Chapter 3 – Commissioning
Alternative connection 1
If a separate water connection (nominal width DN15 with 1/2" collar) is present or will be installed, a water
tap with a back-flow preventer and a pipe aerator is installed.
Alternative connection 2
If a cold water connection with an angle valve and a Ø 10 mm duct is present or will be installed, an
additional water tap with an integrated back-flow preventer and pipe aerator will be fitted directly to an
existing angle valve.
10
Chapter 3 – Commissioning
PLEASE NOTE
The yellow caps must be retained to seal the connection fitting during transport e.g. when
replacing the exhausted mixed-bed resin cartridge.
2. Fasten the caps in the sealable bag (included in the scope of delivery) to the head-ring of the
mixed-bed resin cartridge using the cable ties (see Fig. 6).
Open-end wrench
(1) Cold water inflow hose connection of the washer-disinfector / steam sterilizer
(2) Water tap (on-site)
(3) Connecting bend with long inflow hose
(4) Safety combination HD consisting of a backflow preventer and a pipe aerator in accordance with
EN 1717
(5) Connection bend with short inflow hose (IN)
11
Chapter 3 – Commissioning
Proceed as follows to connect the mixed-bed resin cartridge (see Fig. 7):
1. Mount the safety combination HD (4) 25 cm over the mixed-bed resin cartridge on the wall in
accordance with EN 1717.
2. Connect the connecting bend of the long water inflow hose (3) to the safety combination HD (4)
(above). Then connect the other end to the drinking water supply or to the delivered Y-piece using
a wrench.
3. Connect the short water inflow hose (5) to the safety combination (4) (below) using the green flat
seal.
4. Connect the connecting bend of the short water inflow hose (5) with the 2 mm thick black rubber
seal to the connection fitting "IN" of the mixed-bed resin cartridge. Use the open-end wrench.
5. Connect the connecting bend for DI water (6) with the 2 mm thick black rubber seal to the
connection fitting "OUT". Use the open-end wrench.
6. Connect the DI water inflow hose of the washer-disinfector / steam sterilizer to the connecting
bend just mounted.
Commissioning
The mixed-bed resin cartridge must be de-aerated before initial commissioning und after the change as
followed (see Fig. 1):
1. Turn on the cold water tap.
2. Open the ventilation screw a little and wait until water emerges.
PLEASE NOTE
When releasing the ventilation screw, ensure that the screw connection opening does not work
loose.
3. Tighten the ventilation screw as soon as the first drops of water emerge from it.
4. Finally check the hose connections for leaks.
The mixed-bed resin cartridge is now ready to operate.
12
Chapter 3 – Commissioning
Installation example
Example 1 – MELAtherm 10 with MELAdem 53 C
(6) (1)
(7) (5)
60 cm (recommended)
(2)
(4)
(3)
(1) Safety combination HD consisting of a backflow preventer and a pipe aerator in accordance with
EN 1717
(2) Bleed valve for decompression of the DI cartridge
(3) DI water inflow hose of the MELAtherm 10
(4) Cold water inflow hose of the MELAtherm 10
(5) Y-piece (included in the scope of delivery of the mixed-bed resin cartridge)
(6) Water tap (on-site)
(7) Effluent connection (on-site)
13
Chapter 3 – Commissioning
(2) (1)
(8)
(7)
(9)
(6)
(5) (3)
(4)
(1) Safety combination HD consisting of a backflow preventer and a pipe aerator in accordance
with EN 1717
(2) MELAjet spray pistol
(3) Water branch for feed water supply (art. no. 37241)
(4) DI water inflow hose of the MELAtherm 10
(5) Cold water inflow hose of the MELAtherm 10
(6) Y-piece (included in the scope of delivery of the mixed-bed resin cartridge)
(7) Water tap (on-site)
(8) Water stop with cut-off valve and sensor (art. no. 01056), recommended for a permanent water
supply
(9) Effluent connection (on-site)
(1)
(2)
(13)
(12)
(11)
60 cm (empfohlen)
(4)
(8)
(3)
(10) (9) (7) (5)
(6)
Fig. 10: Installation example 3 with MELAtherm 10, Vacuklav 40 B+/44 B+ and MELAdem 53
(1) Safety combination HD consisting of a backflow preventer and a pipe aerator in accordance
with EN 1717 4
(2) Water stop with cut-off valve and sensor optional (art. no. 01056), recommended for a permanent
water supply
(3) Wall outlet (on-site)
(4) Water tap (on-site)
(5) Cold water inflow hose of the mixed-bed resin cartridge
(6) Effluent hose of the MELAtherm 10
(7) Cooling water inflow hose to the steam sterilizer
(8) Y-piece (included in the scope of delivery of the mixed-bed resin cartridge)
(9) Cold water inflow hose of the MELAtherm 10
(10) DI water inflow hose of the MELAtherm 10
(11) Water branch (art. no. 37241)
(12) Cooling water outflow 3/4"
(13) Steam sterilizer feed water connection
PLEASE NOTE
When using a Cliniklav 25, the mixed-bed resin cartridge must be connected to the steam
sterilizer reservoir.
2 Other MELAG steam sterilizers (with a permanent water supply) can be connected as well.
3 MELAdem 53 C can be connected as well.
4 Please observe the fitting height of the safety combination HD, see example 1.
15
Chapter 3 – Commissioning
(2)
(1)
(12)
(11)
(3)
(4)
(10) (8)
(5)
(9) (7)
(6)
Fig. 11: Installation example 4 with MELAtherm 10, Vacuklav 41 B+/43 B+ and the MELAdem 53
(1) Safety combination HD consisting of a backflow preventer and a pipe aerator in accordance
with EN 1717 7
(2) Water stop with cut-off valve and sensor optional (art. no. 01056), recommended for a permanent
water supply
(3) Water tap (on-site)
(4) Cold water inflow hose of the MELAtherm 10
(5) Wall outlet (on-site)
(6) Effluent hose of the MELAtherm 10
(7) Y-piece (included in the scope of delivery of the mixed-bed resin cartridge)
(8) Cold water inflow hose of the mixed-bed resin cartridge
(9) DI water inflow hose of the MELAtherm 10
(10) Water branch for feed water supply (art. no. 37241)
(11) Steam sterilizer feed water connection
(12) One-way discharge
5 Other MELAG steam sterilizers (stand-alone) can be connected as well using a separate connection set.
6 MELAdem 53 C can be connected as well.
7 Please observe the fitting height of the safety combination HD, see example 1.
16
Chapter 3 – Commissioning
17
Chapter 3 – Commissioning
Installation example
Example 5 – MELAtherm 10 with Vacuklav 41 B+/43 B+ 8, MELAquick 12+
and MELAdem 53
Autoklav MELAdem 53
Autoklav
(1)
(2) (4)
MELAtherm 10
Freier
(11) (3)
Anschluss für
Autoklav/ (14)
MELAtherm 10
(5)
(6)
(13) (7)
(12) (10) (9)
(11)
(8)
Fig. 14: Installation example 5 with MELAtherm 10, Vacuklav 41 B+/43B+, MELAquick 12+ and MELAdem 53
8 Other MELAG steam sterilizers (stand-alone) can be connected as well using a separate connection set.
9 Please observe the fitting height of the safety combination HD, see example 1.
18
Chapter 3 – Commissioning
+ +
MELAdem 53/ MELAtherm 10 MELAjet
MELAdem 53 C (Evolution)
Alternative 2 Additionally-required components Art. no.
2x water inflow distributor, 37315
Y-piece10 or
5 m PE hose, Ø 6 mm
69005
28820
(running
meter)
MELAdem 53/ MELAtherm 10 steam sterilizer (fixed water supply)*
MELAdem 53 C (Evolution)
*Premium-Plus-Class, Pro-Class and other steam sterilizers with fixed water connection
Alternative 4 Additionally-required components Art. no.
Water branch or 37241
+ +
Water distributor set 69005
5 m PE hose, Ø 6 mm 28820
(running
meter)
MELAdem 53/ MELAtherm 10 steam sterilizer (Stand-Alone)
MELAdem 53 C (Evolution)
*Premium-Plus-Class, Pro-Class, Euroklav and other Stand-Alone steam sterilizers
Alternative 5 Additionally-required components Art. no.
Water distributor set 69005
5 m PE hose, Ø 6 mm 28820
+ +
max. three Depending on the additional devices (running
further to be connected, you will require meter)
devices further parts e.g. distributor, water
inflow, Y-piece or a water branch.
Chapter 4 – Maintenance
Servicing intervals
Interval Measure Components
Daily Check for leaks and any damage Mixed-bed resin cartridge and its
connections
Every 6 months Check for leaks, swelling, jamming, Hoses and threaded connections
kinks or age-related brittleness PE hose MELAjet spray pistol (if
existing)
Every 6 years Replace all hoses MELAdem 53/53 C as well as MELAjet
spray pistol (if existing)
When required Regenerate mixed-bed resin Mixed-bed resin cartridge
Fig. 15: Using the open-end wrench, unscrew the cold water inflow hose connecting bend (IN) and the
DI water connection fitting (OUT)
6. Empty the mixed-bed resin cartridge by placing it upside down in a small receptacle with a
capacity of approx. 400 ml. Wait until the end of the water discharge.
20
Chapter 4 – Maintenance
7. Screw on the yellow caps to the connection fitting of the cold water connection
(cold water IN) and the connection fitting DI water (OUT) (pure water OUT) of the exhausted
mixed-bed resin cartridge (cf. Fig. 15).
8. Pack the empty mixed-bed resin cartridge in its MELAG transport packaging.
PLEASE NOTE
Order the transport packaging with the aid of the "Order form for regeneration the
MELAdem 53/MELAdem 53 C".
On the first regeneration the transport packaging will be free of charge.
Retain the MELAG transport packaging (one folded box, two foam inserts) in a safe and dry location.
These are required when returning the mixed-bed resin cartridge for regeneration.
11 You will find the regeneration form in the download area of the MELAG website.
12 This applies to Germany only. In all other areas, the regenerated mixed-bed resin cartridge will be
returned to your stockist.
21
Chapter 5 – Operating pauses
Operating pauses
When making longer operating pauses, e.g. over-night or a weekend or during a holiday, switch off the
water shut-off valve or the central water shut-off valve, otherwise the insurance cover of the building can
be invalidated.
NOTICE
Incorrect storage and transport can result in damage to the mixed-bed resin cartridges and
mixed-bed resin filling. Should the storage temperature be exceeded over the long-term,
this can result in a loss of quality of the mixed-bed resin.
Comply with the following information.
Empty the mixed-bed resin cartridge in accordance with the work steps outlined in Chapter 4 –
Maintenance [page 20].
Retain the yellow caps for transport purposes.
Please use exclusively MELAG transport packaging for its transport.
Store and transport the mixed-bed resin cartridge in a temperature of between 2-20 °C.
If stored in a cool (max. 20 °C) and dry atmosphere, the mixed-bed resin cartridge can be stored for at
least 18 months from the date of purchase.
Protect the mixed-bed resin cartridge (contains water) against frost.
22
Technical data
Technical data
Weight (with mixed resin) 18 kg (per mixed-bed resin 14 kg (per mixed-bed resin
cartridge) cartridge)
Amount of resin 20 l 15 l
23
Appendix A – Accessories
Appendix A – Accessories
Optional accessories Figure Art. no.
MELAG water stop valve 01056
Tap with back-flow preventer and pipe aerator for fitting to 58130
an existing angle valve
24
Appendix B – Spare parts
25
BA_MELAdem53_53C_01038_01036_EN_v9.docx | Rev.: 9 – 20/0295 | Modifictaion date: 2020-02-01
MELAG Medizintechnik GmbH & Co. KG
Geneststraße 6-10
10829 Berlin
Germany
E-mail: [email protected]
Web: www.melag.com
Original instructions
Your stockist