Document No JSSL-C143-ITP-001

INSPECTION AND TESTING PLAN FOR FABRICATION WORKS Rev. No. 01

Project Code & Name C143-ADANI DATA CENTRE Rev. Date 15.03.2021

Client / Customer ADANI

Activity Inspection Acceptance Extent of Inspection

Remarks
No Activity Detail of Activity Frequency Reference Document Criteria Verify Documents JSSL TPI Client
1 Preliminaries

1a Submit ITP One Time Project specification Technical Proposal JSSL-C143-ITP-001 S R1 R1

1b WPS/PQR One Time AWS D1.1 AWS D1.1 WPS S R1 R1
Documents
1c Painting Procedure One Time Project specification Project specification Painting Procedure S R1 R1
1d NDT Procedure One Time AWS D1.1 AWS D1.1 NDT Procedure S R1 R1
1e Welder Qualification Test One Time AWS D1.1 AWS D1.1 WPQT Records S R1 R1
Qualification
1f NDT Operator Qualification One Time AWS D1.1 AWS D1.1 Qualification Records S R1 R1
2 Material Inspection

2a Visual Examination 10% Purchase Order Purchase Order Inspection Reports A2 A2 A2

Structural Steel plate, sections
2b Dimensional Measure 10% Purchase Order IS 2062 Inspection Reports A2 A2 A2
and Anchor bolts
2c Review of MTC Each Lot Purchase Order IS 2062 MTC R R2 R2
2d Packing Each Lot Purchase Order ASME Sec.II Part C Spool Package A A2 A2
Welding Consumables
2e Review of MTC Each Lot Purchase Order ASME Sec.II Part C MTC R R2 R2
2f Dimensional Measure 10% in Each Lot Purchase Order IS1364 Inspection Reports R R2 R2
2g Fasteners Surfcae Condition 10% in Each Lot Purchase Order IS1364 Inspection Reports A2 A2 A2
2h Review of MTC Each Lot Purchase Order IS1367 MTC R R2 R2
2i Paint Review of MTC Each Lot Purchase Order Project specification MTC R R2 R2
3 Fabrication

3a Shot blasting Visual (SA 2.5) 100% Painting Procedure ISO8501 Painting Reports A2 A2 A2
Surface Preperation
3b Profile Check Once a day Painting Procedure ISO8501 Painting Reports A2 A2 A2
3c Dimension Check-up 100% Shop Drawings Shop dwgs & NSSS Inspection Reports AH A2 A2
Fit-up
3d Weld preparation check up 100% Shop Drawings WPS Inspection Reports AH A2 A2
3e Monitoring Parameters Random WPS AWS D1.1 - M A2 A2
3f Welding Process Current and Voltage Random WPS AWS D1.1 - M A2 A2
Travel speed and Interpass
3g Random WPS AWS D1.1 - M A2 A2
temperature
Welding Inspection and
3h Visual Welding Inspection 100% AWS D1.1 AWS D1.1 Inspection Reports A A2 A2
Testing
3i Fillet weld Magnetic Particle Testing 10% NDT Procedure AWS D1.1 MPT Reports A2 A2 A2

We are following 10%

3j Butt Weld Ultrasonic Testing 100% NDT Procedure AWS D1.1 UT Reports A1 A2 A2 UT for all other
projects

4 Painting

4a Surface Profile Visual Examination Each Lot Painting Procedure ISO 8501 Painting Reports A2 A2 A2
4b Verification of climatic conditions Min.3 times per day Painting Procedure SSPC/IS 1477-2 Painting Reports A2 A2 A2
4c Painting Visual Examination Each Lot Painting Procedure SSPC/IS 1477-2 Painting Reports A2 A2 A2
4d WFT/DFT checking Each Lot Painting
PageProcedure
1 of 2 SSPC/IS 1477-2 Painting Reports A2 A2 A2 JSSL-QA-001 Rev.01
Activity Inspection Acceptance Extent of Inspection
Remarks
No Activity Detail of Activity Frequency Reference Document Criteria Verify Documents JSSL TPI Client
1
5 Preliminaries
Despatch

5d Packing & Delivery Packing & Delivery Each Lot Packing Procedure Packing Procedure Delivery Challan S R2 R1
6 Final Documentation

6a Manufacturing Record Book Preperation of MDR One Time - - S R2 R1

Legends :-
Method of Inspection Extent of Inspection Testing Documents Others
R Review 1 100% UT Ultrosonic Testing MDR Manufacture Data Record JSSL JSW Severfield Structures Ltd
A Actual Inspection 2 Random / Sample MPT Magnetic Particle Testing MTC Material Test Certificate TPI Third Party Inspection
W Witness H Hold DFT Dry Film Thickness WPS Welding Procedure Specification Client ADANI
M Monitor S Submission NDT Non Destructive Testing SSPC Society for Protective Coating

No. Rev. Date Description Prepared By Approved By

Signature

Name Srinivas Rao

01 15.03.2021 Issued For Approval Date 15.03.2021
00 26.02.2021 Issued For Approval Organization JSSL CLIENT

Page 2 of 2 JSSL-QA-001 Rev.01