GE

Uninterruptible Power Supply, UPS Digital

  
Energy
 

TRAINING AND SERVICE MANUAL (TSM)

 

For the SG-UL Series, 10-500kVA

 

CLICK HERE TO PROCEED

 

Release 3.9 / Date 28.04.2011 Author: Erwin Reber

 
 
Introduction
 
 
 
COPYRIGHT © 2003 by GE

All rights reserved.

The information contained in this document is intended solely for the purposes indicated.

The present documentation and any other publication supplied with the UPS system shall not be
reproduced, neither in part nor complete, without prior written consent of GE.

The illustrations and diagrams describing the equipment are intended as general reference only and
are not necessarily complete in every detail.

The content of this publication may be subject to modification without prior notice.
 
 

If you have read this page before, click here to proceed.

If not, we strongly recommend to read it. 
 
 
 
While every precaution has been taken to ensure the completeness and accuracy of this
document, GE Consumer & Industrial   assumes neither responsibility nor liability for
damages or errors resulting from the use of the information contained in this document.
This document is not intended for self study but is shall be an integral part of a training
course, which includes theoretical and practical work on the UPS. 
 
 
For any suggestions or remarks concerning this document, please contact the service at  service-
[email protected].
For any technical questions use our Hotline:  
 [email protected] or +41 84 880 22 33
 

 
 
Summary of SG Series features:
 
This new family of UPS's, although in many ways similar to the currently manufactured SitePro
have some new concepts, in particular the access to all components, for maintenance and
repair, from the front of the UPS.
 
Below a summary of some of the more important differences valid for the total range 10 -
500kvA:
 

Output power range with date of February 2003: 10, 20, 30, 40, 50, 80, 100, 120, 150, 225,
300, 400 and 500kVA
Same cabinet size and architecture have: 10, 20, 30 and 40kVA, 50 and 80kVA, 100, 120
and 150kVA, 225 and 300kVA, 400 and 500kVA.
All cabinets have the same height and depth, but differ in width.
All components with the exception of power inductors and transformer are accessible from
the front for maintenance and repair. This allows placing of the UPS against a wall.
Rectifier input circuit breaker Q4 was replaced with a contactor K4.
The static switch has an additional contactor K8, which wraps around K6 and the SSM. The
SSM is therefore used only for the fast switching and is then short-circuited by K8. For this
reason it's not mounted anymore on a heat sink.
3 LEM's are placed in the Bypass connection. No LEM's at the Inverter output like on the A
version. Inverter current is measured with the LEM's of the load measurement. See UPS
Blockdiagram.
All UPS's are equipped with a Battery contactor K3, with the exception of the 400 and
500kVA units, which have fixed Battery fuses.
The function of the ventilators is controlled and an alarm given in case of failure. No control
of the ventilator speed.
The Load OFF button on the panel has changed to a Total OFF, since not only the output
contactors are opened, but Rectifier and Inverter shutdown, also K3 and K4 are opened.
DC floating voltage 540V for 240 Battery cells. (No other values!)
Utility input: 277V Phase / Neutral, 480V Phase / Phase.
Inverter output voltage: 277V Phase - Neutral, 480V Phase / Phase.
LEM replaced the current transformers for the load current measurement.
Space is provided for the integration of a 5th harmonic filter.
The 400/500kVA units have additional space for an optional 11th harmonic filter.
 Units 225 - 500kVA can be equipped with an optional 3-wire kit, which allows to run the
UPS without Neutral (3-wires) at the input.
This however allows only to supply loads connected phase-phase.

See also the page "Variation" for a summary of various components, like 
PC Boards and assemblies.  Many of them different, depending from output power.
 

Continue the document with Initial page

 TSM release versions

Added 225 - 500kVA, front view, description

Changed Initial page

2.0 18.07.2003
Total OFF

Add on description Daisy, Date + Events

2.1 8.08.2003 Error instruction page IM 8845 statt IM

0061

Daisy version 0.0 file codes.eve missing

2.2 17.08.2003
LEM Bypass in Introduction

Schematics in front view for optional K3

2.2 10.09.2003

Copyright
2.3 27.10.2003

Software version U2, U3 with date

29.09.2003:
2.4 06.11.2003
3.05

2.5 23.02.2004 Software version U36: 7.0

Software version U36: 7.1

Software version U2, U3 : 3.11

2.6 08.11.2005 Layout IM 0007: JP4 ON for Parallel and
Single Units. Disables Emergency supply.
To avoid conduction of SSM.

2.7 24.11.2005 Copied calibration from Flex

 New chapter IS Max

2.8 19.01.2006 Modified Layout IM 0007_1 and added table

with resistor values R 302.

Layout IM 0007 part 6: Missing indication

3.0 24.07.2007 for J21 / IM 0017

New page with Layout IM 0051C, Ventilator

3.1 13.09.2007 control.

ECN 1227: Fuses F30 and F41 for the Ventilator

supply of modules 225-500kVA with increased
3.2 05.12.2008
value. Now 4.0A (SAP Nr. 1007501) instead of
3.5A. 
Added 400 and 500kVA UPS version with
3.3 28.01.2009 Bypass fuses. See the page front view 400,
500kVA.

ECN 1289: Introduction of new control board

3.4 16.03.2009
Firmware 3.18.
DSP Parameters added

3.5 27.10.2009 Modified shutdown description

9Dxx Error codes

Power depending Parameters

3.6 29.01.2010
Firmware upgrade for 3.30 / 10.0

Power Interfaces IM0049, IM0075: JP and

3.7 01.04.2010 BR settings.

Never change Parameters with critical load

connected to the UPS !!
Before changing Parameters, switch the
3.8 20.07.2010 Load to maintenance Bypass Q2.
Change Parameters with only logic power
on.
 Software version U36: 10.6
3.9 27.04.2011
Software version U2-U3: 3.34

Back to Homepage
 
 

Alphabetical list UPS Front Views

UPS Panel Events
UPS Operation Parameters
Commissioning Maintenance
ID Number PCB listing
Blockdiagrams Software
Adjustments UPS Function
Calibration Parallel
Connectivity Box Low voltage startup
Power depending
Customer Interface
difference
Modifications Changes Series 1

PMAD  

 
 
Power Blockdiagram
 
 

 
 

Initial page ¦ Blockdiagrams

 
Power depending differences
 
 
 
UPS part 10/20 30/40 50/80 100/150 300 500
             
Control board IM 0007 IM 0007 IM 0007 IM 0007 IM 0007 IM 0007
Power supply IM 0061 IM 0061 IM 0061 IM 0061 IM 0061 IM 0061
Power Interface IM 0049 IM 0049 IM 0049 IM 0049 IM 0075 IM 0075
Parallel board IM 0006 IM 0006 IM 0006 IM 0006 IM 0006 IM 0006
Customer IF IM 0005 IM 0005 IM 0005 IM 0005 IM 0005 IM 0005
IM 0051 IM 0051
Fan control IM 0051 IM 0051 IM 0051 IM 0051
x2 x2
Driver Rect. / Inverter IM 0060 IM 0060        
Driver Rectifier     IM 6343 IM 6343 IM 8821 IM 8821
IM 0054 IM 0054
Driver Inverter     IM 0050 IM 0080
x3 x3
IM
Driver SSM IM 6342 IM 6342 IM 6342 IM 6342 IM 6342
0064B
Panel board IM 0017 IM 0017 IM 0017 IM 0017 IM 0017 IM 0017
Contactor control         IM 0070 IM 0070
TR3,
Trafo Ventilator supply TR3 TR3 TR3 TR3 TR3
TR4
6x
11 x 1000
4 x 340 5,6 x 7 x 340 10 x 340
Ventilators 1000 10 x
m3/h 340m3/h m3/h m3/h
m3/h 500
m3/h
5th Harmonic filter Optional Optional Optional Optional Optional Optional
11th Harmonic filter         Optional Optional
3 - Wire kit         Optional Optional
Battery connection K3, F8,9 K3 K3 K3 K3 F8, F9
Temp. Rectifier     Klixon Klixon Klixon Klixon
Klixon Klixon Klixon Klixon Klixon Klixon
Temp. Inverter bridge
NTC NTC NTC NTC NTC NTC
Temp. Inverter transformer           Klixon
12
6
12 2
2
IGBT Moduls Inverter bridge 3 3 6 2 parallel parallel
parallel
on bridge on
on trafo
bridge
IGBT rating (1200V) 50/100A 150/200A 300A 300A 600A 1400A

Various
10 - 120kVA: All AC Neutral - Phase, except K3 with 24V
150kVA: All AC Neutral - Phase, except K3 and K7 with 24V
225 - 300kVA: All Phase - Phase, except K3 with 24V
Contactor supply
400 - 500kVA: All Phase - Phase, except K4 with 24V

See Layout IM 0075 for Jumper settings of contactor supply !!

Initial page
 
IS -Max
 
The output currents of the Inverter bridge and thus the current in the primary windings of the
transformer, we call series current .
 
To protect the IGBT's of the Inverter bridge, the bridge currents on two phases (L1 and L2) of
the output of the bridge are measured with 2 LEMs on phase L1 and phase L2.

The maximum allowable series current, which is power depending, we call IS - Max.
The level of IS - Max must be hardware installed with  resistor 
R 302 on the Main control board IM 0007.

A lower resistor value increases the IS-Max threshold value, a higher resistor value increases
the sensibility i.e results in  a lower IS-Max level.
Resistor values vary, depending on the type of A/D Converter and UPS output power.
For description and values see the table in IM 0007_1 Layout.
 

 
Two Parameters (136, 137) define the strategy when a IS-MAX condition is detected, and this,
independent from whether mains bypass voltage is available or not, while a third Parameter 76
defines the automatic start of the Inverter.

Initial page
 

Layout IM 0051 C
 

This board replaces the version B and is mandatory for the UPSs SG-CE Series 1, but fully compatible also
for the SG-UL Units. Introduction 22.01.2007 with ECN 983.

After some cases of fan failure alarms (4522) without actual fan failure, a new version of firmware, dated
04.12.2007 was introduced, with IC2 version 5.3 on the board IM 0051C. (ECN 1099)
Remember, this Alarm has no effect on the UPS function, but should alert customer or service of a
possible problem or damage of one or more ventilators.

One board can control up to 10 Ventilators of varies types. In case of more Ventilators per UPS, 2 boards
can be connected in series, as this is the case for the 250 and 300kVA units.

The control is based on the measurement of the current drawn from each Ventilator.

Power supply for this board and the Ventilators is taken from the UPS output (IM 0046)

Attention: Only version C of this board can be used on the SG-CE-Series !!

Corresponding to ECN 983.
 Label Description
   
F1 Fuse input power supply of this PC Board (0,315A)
Led 1 Lit with board Power supply +5V
Indicates the scanning of the connected Ventilators and the scanned number.
Led 2
See a detailed description below.
+5V / GND Kathode of Zener Z1 and GND as measurement points for the 5 Volt supply.
J8 Jumper to activate the scanning of the Ventilators. See description below.
Software which is valid for all configurations, i.e. 50 /60 Hertz and different types of
IC2
Ventilators.
X1,2,3,4,6 Each plug can connect to 2 Ventilators, i.e. 2 x 5 = totally 10 Ventilators.
Connects to IM 0046 (JF3, JF8, Load voltage) for board power supply and Ventilator
X5
supply.
J6 Connects to J6 of IM 0075 (Power Interface) A jumper must connect pin 4 and 5 on J7 !!
Connects to J6 of 2nd IM 0051 (cascading) in case of more then 10 Ventilators, while
J7
J6 connects to the Power Interface IM 0075

Procedure for the setup and programming of this board:

Insert a  Jumper on J8, pin 4+5, without board supply.

Connect, in Service mode, Bypass or Inverter to the UPS output, in order to have board supply.
Led 1 (green) must be lit.

After 15 seconds LED 2 (red) flashes twice, indicating the acquisition.

After another 10 seconds LED 2 flashes for the number of Ventilators found.

LED 2 will flash now every 10 seconds indicating thus a new acquisition.

Disconnect UPS output voltage (Bypass or Inverter) and thus board supply.

Remove Jumper on J8 pin 4+5, in order to avoid that after every shutdown a new acquisition will
start, since the values of the previous acquisition are stored in the Flash Eprom.
In case the IM 0051C detects a bad Ventilator, Alarm 4522 (Fan failure) will be issued. This Alarm has no
influence on the function of the UPS, but is only a notification. Also, the involved Ventilator(s) cannot be
identified from this Alarm.

Initial page ¦ Layout IM 0051B

 
Front view 400 and 500kVA
 
Please Note: The 400 and 500kVA Units have a version with Fuses in the Bypass input, due to a
special request. This units have consequently a different order number. See the schematic and
their position in the cabinet below.

 
Cabinet size: 2050 x 850 x 1950 mm (width, depth, height)
 

 
 

Component Reference
F5, F6, F7 Bypass input fuses. (Only certain units) See above note.
F8, F9 Battery fuses (instead of K3)
F16, F17, F18 Bypass reference L1, L2, L3
F19, F20, F21 Inverter reference L1, L2, L3
F22 U - Inverter L1 for K50,. 5th filter
F23, F24, F25 Load reference L1, L2, L3
F11, F12 Transformer TR2 for AC Power supply
F13, F14, F15 Rectifier reference L1, L2, L3
F26, F27 DC - Voltage reference - / +
F28, F29 DC - Voltage for Power supply
F31, F32, F33, F34, F35, F36 Surge suppressors Utility inputs
F40 L2 Inverter for Phase-Phase contacter supply
 
The 400 and 500kVA units are available with optional input filters for the 5th and 11th harmonics.
5th Harmonic filter with Choke L50, Contactor K50 and Capacitors C50.
11th Harmonic filter with Choke L110, Contactor K110 and Capacitors C110.

Another option is the so called 3 wire kit, which allows input voltages (3 phases) without Neutral
connection. In this case however, also the load has to be Phase - Phase.
The  3 wire kit consist basically of the Choke L4, Capacitors C40 and Fuses 37 - 39.

Since 400 and 500kVA units have no K3 but fuses F8, F9 instead, an optional external K3 is available.
This however requires additional components and wiring, as shown in the schematic below.

 
Some units, with different order number, are equipped with Bypass fuses F5, F6, F7.
Attention: This fuses are not monitored !!!
  

Initial page ¦ Table Frontview

 

Modifications

ECN Date Description

     
After some cases of fan failure alarms (4522) without actual fan failure,
a new version of firmware, dated 04.12.2007 was introduced, with IC2
version 5.3 on the board IM 0051C. (ECN 1099)
1099 04.12.2007
Remember, this Alarm has no effect on the UPS function, but should
alert customer or service of a possible problem or damage of one or
more ventilators.
Firmware update for the the Ventilator control board IM0051C.
IC 2 on this board is now of version 5.4.
The small Ventilators used on the front panel of the SG UL 160 - 300kVA
1190 11.06.2008 caused in certain cases the Alarm Fan failure (4522).

Replacement of older versions is recommended in case of repeatet Fan

failure Alarm, 4522 on the Units of the above mentioned output power.
Fuses F30 and F41 for the Ventilator supply of modules 225-500kVA
1227 05.12.2008
with increased value. Now 4.0A (SAP Nr. 1007501) instead of 3.5A.
New Software version 3.18 for U2 and U3.

Changes:

New Overload definitions.

New Parameter 395. In this Parameter the opening time of K6, K7
and K8 before reading their status, can be programmed,
respectively calibrated.
1289 09.03.2009
Corrections:

With Load on Inverter, the information K8 opening failure, which forces

the opening of K6, is generated only if a current flow in the Bypass is
measured. In this case, which is probably due to a erroneous
 signalisation of the K8 auxiliary contact, only an Alarm is issued, but no
transfer of the Load to Bypass. 
For the implementation of the DC Power supply control, some Hardware
and Software adaptations are necessary.

Software: U2 & U3 version 3.30 or higher. U36 version 10.0 or

higher.
See the page "Firmware upgrade" for upgrade procedures.
Hardware: A modification kit consisting of 1 cable SAP#1021871
and a PCB IM0207 SAP#1021870. The cable replaces the one
1334 24.07.2009
connecting J1 from IM0007 to Power supply IM0061/J8. PCB
IM0207 plugs onto J27 of control board IM0007 and X1 from the
cable.
To enable the function "DC Powe supply failure", Parameter 366
must be set to 00002.
In case of failure, Rectifier and Inverter are shutdown, K3 opened
and Alarm 4701, Power supply board failure issued.

Introduction of Firmware versions 3.30 for U2 & U3 and 10.0 for U36 of
1348 01.12.2009 the control board IM 0007. See the pages Upgrade instructions,
Firmware description and PMAD.
Problems with high temperature on the Resistors on the PC Board
IM0046. A short term solution will be, to solder the Resistors on the
solder side of the PCB and fix it then with 4 25mm spacers. A redesign
1419 19.02.2010 of the Board Layout will solve the problem.

Flash Service news 01 2010 describes the necessary procedures and

intervention level. 

Initial page
 
Parameters
 
 
Parameter Info
1st Level Parameters
2nd Level Parameters
Listing of Parameters  3rd  Level
DSP Parameters
Power Depending Parameters

Initial page
 
Firmware upgrade 3.30 / 10.0
Firmware upgrade can be done for following reasons:

Installation and upgrade for DC Power supply failure detection. Described in ECN 1334.

To have identical Firmware on all SG UPSs.

Important: During Firmware update, the Load cannot be supplied from Inverter. In case Load supply
must continue, then it must be through Maintenance circuit breaker Q2. Only Logic Power on the UPS !!

Upgrade Procedure:

Before changing the Firmware, set Parameter 000 to the number corresponding to the UPS Series i.e.
00000 or 00001.

Turn OFF the Logic power and replace U2 & U3 with new version (3.30) and U36 (10.0)

Turn On the Logic power and verify the value of the following Parameters. If different set to values
shown below:

Parameter Value Parameter Value

       
080 16383 391 00120
249 00005 393 same as Param. 1
251 00400 394 Power depending
264 43800 395 Power depending
265 50000 253 Power depending
266 50000 314 Power depending
267 20000 351 Power depending
313 00002 337 Power depending
336 00012 350 Power depending
349 00032 380 02000
 360 00000 387 02000
361 00000 411 ***
365 00002    
366 00000    
*** Ventilators powered from UPS output SG UL 10-150kVA S.0-1 & SG UL 400-
500kVA S.0 = 00002
Ventilators powered from Inverter SG UL 225-300kVA S.0 & SG UL 400-500kVA S.1
= 00003

Turn Off the Logic power, wait 10 seconds, then turn Logic power ON again.
No Alarm should be present.
The Load can now be switched back to Inverter.

To update the unit to the FW 3.34-10.6 follow the procedure SP_03_2011 at this link

Description of Functionality and Improvements of this versions.

Initial page
Layout IM 0049 / IM 0075
 
Power Interface IM 0049
 

Power Interface IM 0075A 

  

BR and JP of IM0049 BR and JP of IM0075

JP1, 2, 3 OFF with Utility voltage 277 Volt (N-PH)  JP1, 2, 3 OFF with Utility voltage 277 Volt (N-PH) 
BR.1 ON only for 150kVA Units, OFF all others BR.1 ON only for 150kVA Units, OFF all others
BR.2 ON only for 150kVA Units, OFF all others BR.2 ON only for 150kVA Units, OFF all others
B3.3 ON only for 150kVA Units, OFF all others BR.3 ON only for 150kVA Units, OFF all others
BR.4 ON only for 150kVA Units, OFF all others BR.4 ON only for 150kVA Units, OFF all others
    BR.5 & BR.7 Pin 1-2 for Units 10 - 150kVA (N-PH)
    BR.5 & BR.7 Pin 2-3 for Units 225 - 500kVA (PH-PH)

 
 

 
   
X1 UDC: pin1 + / pin2 -
X2 Utility Rectifier: pin1 L1 / pin2 L2 / pin 3 L3
Utility Bypass:  pin1 L1 / pin2 L2 / pin 3 L3. 
X3 Disconnect this plug for voltage free electronics, with Load supplied from maintenance Bypass
Q2.
X4 Inverter voltage: pin1 L1 / pin2 L2 / pin 3 L3 / pin4 Neutral
X5 Load voltage: pin1 L1 / pin2 L2 / pin 3 L3
X6 Command K6 and K8
X7 Command K7 and Auxiliary contact Q1 / Q2
X8 L1 / N Inverter and command K50
J1 LEM Rectifier current measurement
J2 LEM Battery current measurement
J3 Command K3 and auxiliary contact K3
J4 Flat cable to IM 0007 (Main control board)
J5 Flat cable to IM 0007 (Main control board)
J6 Fan error signal from IM 0051
J9 To bus extension board IM 0047 (K4, K8, K50
J10 Battery temperature
J11 Inverter transformer temperature
J12 Rectifier transformer temperature
J17 24VR from power supply Im 0002 for K3 and K4
J18,J19,J20 Lem Bypass L1, L2, L3
 
UDC TP1 + TP2 -    
Utility Rectifier TP3  L1 TP5 L2 Tp4  L3  
Utility Bypass TP6  L1 TP7  L2 TP8  L3  
Load voltage TP9  L1 TP10  L2 TP11  L3 TP12  Neutral
Inverter voltage TP13  L1 TP14  L2 TP15  L3  
 

LED 1 2 3 4 5 6 7 8 9 10 11
  K7 K50 K6 K3 K8 K4 LEM Batt. Rectifier LEM Bypass

Initial page
 
Alphabetical list of pages
 
 
 

Page, Chapter Description

Adjustments  

Alarms Abnormal condition

Blockdiagrams  

Calibration Measurements

Commissioning  

Commissioning report Checklist

Connectivity box Rack for IM 0005, IM0025

Customer Interface IM 0005

Daisy UPS communication Software

EPO  Emergency OFF

Events Alarms + Messages

Frontview 10 - 20kVA

Frontview 30 - 40kVA

Frontview 50 - 80kVA

Frontview 100 - 150kVA

Frontview 225 - 300kVA

Frontview 400 - 500kVA

5th Harmonic filter Configuration of filter

ID - Number UPS serial number

Input Channels Customer Interface

IS Max Maximum Bridge current

Low voltage startup For commissioning and repair.

Maintenance list Checklist

Part of Events listing (Alarms and

Messages
Messages)

Modifications ECN

Output Channels Customer Interface

Overload UPS behaviour in Over Load condition.

Panel Functions + Indications

Parallel Startup /Shutdown

Parameters Listing of Parameter Chapters

Parameters 1st level User Parameters

Parameters 2nd level Expert Parameters

Parameters 3rd level Service Parameters

Parameters DSP Regulation Parameters

PCB listing Board layouts 10 - 500kVA

Verify phase connections in a  parallel

Phase check
system

Preventive Maintenance and Advanced

PMAD
Diagnostics.

Series 1 400 + 500kVA Changes for this UPSs

Software Versions

Various descriptions concerning the

UPS function
UPS function

UPS startup With Q1 open (service)

UPS startup With Q1 closed (normal)

Variations Power depending difference of units

Ventilator control IM 0051B oe IM 0051C

Initial page
 
UPS Front views
 
 
 
Click below to access a frontview of the units of various output powers and their principal
components
10 and 20kVA
30 and 40kVA
50 and 80kVA
100, 120 and 150kVA
225 and 300kVA
400 and 500kVA

Initial page
 
UPS Panel
 
 
 

 
Some "Hotspots" on the Panel lead you to detailed information 

Initial page | Low voltage startup | Commissioning

 
Events
 

Events are the Alarms plus the Messages stored in the events memory, which can be visualized on the
display on the UPS by pressing the key "alarms", or clicking in  Daisy onto "Events" . Totally 256 events
can be stored.

Alarms indicate a dangerous operational situation or a failure in the UPS, and are, apart from their
storage in the events memory, indicated by a yellow LED on the control panel and the sound of the
Buzzer, which can be silenced with a reset button. Examples: High DC - Voltage, Fuse failure, IS - Max.

Messages store information which in particular concern the function and operation of the UPS. Examples:
Rectifier ON, Load on Mains, Q1 closed.

Events are stored with date and time of the occurrence, in order to facilitate troubleshooting.

Go to the page Alarms or to the page Messages for a listing and a brief explanation of their signification.

In Parameters 77, 78, 79 it is possible to transform an alarm into a message, see the page "Alarm
suppression" for details.

In Parameter 411 some special configuration settings are possible, e.g. the shutdown of only the Module
in a Parallel system where the Load OFF (Total OFF) button was pressed.

Initial page
 
UPS Operation
 
 

Startup in normal mode (closure of Q1)

Startup in service mode (Q1 open)
 

Initial page
 
Commissioning
 

Before starting a unit some basic rules should be respected, in order to avoid injury or damage.

After placing the UPS(s) at it's final destination and having it unpacked, remove the side- and
protection panels.

With access to all parts, a thorough mechanical inspection should ensure the unit(s) has no damage
or loose bolts, screws, nuts or cables.

Remove transit bracket. Insure that the transit bracket and bolts on the transformer has been
removed. These bracket and bolts are painted in bright yellow.

Connect then all Input / Output cables according to the instructions in the Installation manual.

Inspect fans, insure that the fans spin freely.

Check all fuses ohmically.

Note: If any problems with this installation are found that pose a threat to persons or equipment, do not
proceed until the problem has been corrected

Make sure breakers Q1 and Q2 are open. Then connect Mains voltage to the UPS (both if separate,
for Rectifier and Bypass)

Warning: Main Input Feed CB is closed and thus supplying LETHAL voltages to the system.

Caution: It is recommended that the load supplied by the UPS remains OFF until commissioning has been
completed.

Power supply starts and the display shows a self test, at the end of which, should result "Self test
ok" and the display changes to the Main page.
Press "Lamp test" on the panel. All LED's on the panel must blink and buzzer sounds.
Press keys "measuring", "alarms" and "parameters" to verify the function of the display.

Verify in Parameters for correct Date and Time. If incorrect adjust in User Parameters.

Verify in the Service Alarms for the presence of the code 9D04, which indicates the correct function
of important parts of the control board IM 0007. In case you find codes 9D00, 9D01,  instead, a
malfunction on the control board is present. Change the control board !! The presence of code 9D02
 could indicate  a wrong setting of Parameter 292. (00020 instead of 00040), depending on wether
the fast AD-Converters are of 12 or 14-bit type. See more details of possible 9Dxx Error codes,
caused possibly from defective measurement components on the Power Interface or LEMs. See listing
of 9Dxx codes.

Verify LED's on Main control board IM 0007: D19 (supply voltage ok) and D27 (Master unit) must be
ON, D28 OFF, while D29, 30, 32 must be blinking.

Verify on Power interface IM 0049: B1 lit (correct phase rotation), LED's 1,2,3,4,5,6 OFF (Contactors
indication) and LED's 7,8,9,10,11 ON (Power supply LEM ok)

Measure and record all Power supply voltages on test points of Power supply board IM 0061. All
green LED's ON, red LED for AC supply ON (Exception for 400 and 500kVA, red Led always OFF) and
yellow LED for DC supply must be OFF.

Verify red LED's on LEM protectors for load current measurement, which connect directly to main
control board IM 0007. Must be ON.

Verify on Inverter drivers IM 0054 of phase L1 and phase L2:  LED1 must be ON
(LEM for IS control)

Verify for correct values of following Parameters related to the Battery and the number of Battery
cells: 

Parameter Function
84  Battery charge current limitation.
85 Battery capacity in A/h
Floating voltage. Normally 545 Volt for 240
88
Battery cells.
89 Number of Battery cells. (Normally 240)
103 Battery Backup (Autonomy) time

Verify during commissioning for correct voltages and currents in the measurements of the display of
the UPS. In case these should be different to what is measured with your precise instrument,
calibration is necessary. Refer to the page Calibration for procedure descriptions.

Verify correct Power wiring. In a parallel system the outputs of all units must be connected.
 (Customers load not yet connected)
Close Q2 on 1st Unit.
Measure on 1st Unit with Voltmeter Phase L1 Utility - Phase L1 Load connection, followed by the
phases L2 and L3. Measure the same on all other units in case of a parallel system. Should you
measure voltage, you may have a miss wired output.
Open Q2.

Proceed now to startup the single UPS(s), following the description in the chapter "Low voltage
startup".

Run the UPS now in service mode, i.e. with Q1 open, and verify for the correct function of each
module. (Rectifier, Inverter, Bypass) 

Once all unit's have been checked as single, you can proceed, in case of a parallel system, with the
paralleling. Go to page "Parallel startup".

To shutdown simply press the "Total OFF" button. Start then the Inverter for discharge of DC - Link
Capacitors. Stop Inverter when the DC voltage has reached ca. 20 Volt.

N.B. K3 will open when the Battery voltage reaches 388 Volt (1.62 Volt/cell), while Power supply shuts
down at 250 Volt.

Initial page | Start with Q1 open

 

Maintenance Protocol for SG Single series

 
UPS N°:       Power: Maintenance Contract type: Service:
Customer:       Address:      
Contact person:       Tel. N°:       E-mail:      
         
 

Yes Not
Subject Description þ þ
General Documents and Database
  Verify and eventually correct database and files with Customer information and reference
  Check availability of PIOR and schematics
UPS and battery room: check environments and
  temperature
UPS room Temp:       ° Battery room Temp:       °

  Inform Customer about maintenance, UPS shutdown and risk of power outage
  Check for Connectivity Solution, either on Intelligent Communication or Contacts (AS400). Inform user about disconnection
           

System configuration

Relevant options

12 Pulses rectifier

5th harmonic filter

DCU

Yes Not
Subject Description
þ þ
General Check with UPS module running on LOAD (Q1 closed)
Check all FANS: rotation, noise and air outlet
 Check mimic (front) panel and keyboard: LCD panel readable, clean, key function and LAMP TEST

Connect Service Application and read Alarms Memory. UP-LOAD parameters. Check measure readings.

INPUT SECTION
ñ Rectifier Input Current on each phase  OK Not OK Check value and waveform of Neutral current (Typical. Freq. 150Hz)
L3 –
Rectifier Input Voltages: L1 – L2:        V L2 - L3:        V L1: 
      V
Phase
Input currents Phase 1:       A Phase 2:       A 3:      
A
  OUTPUT SECTION
cos
L1 LOAD voltage, current and cos j V:       A:       j:
     
cos
L2 LOAD voltage, current and cos j V:       A:       j:
     
cos
L3 LOAD voltage, current and cos j V:       A:       j:
     
L3:
Voltage Harmonic Distortion in % of the fundamental L1:       L2:      
     
L3:
Load current crest factor values (OK if lower than 3:1) L1:       L2:      
     
  Alarm List Analysis. Notes about relevant events
       
       
       
       
       
       
                        
 

Yes Not
Subject Description
þ þ
  Switch Load on Maintenance Bypass (Q2) and Power Down the UPS
PCB:       Perform a complete optical and mechanical check of the UPS module, connections and screws.
 Mod:      Ver:    Look for indication of critical temperature on cables and components. Check with thermometer.
PCB:       Verify on PCB’s modifications number and eventually update. Check Firmware version and eventually update.
Mod:     Ver:    Clean the UPS module.
  Replacement of parts
Parts replaced: Fans Parts to be replaced: Fans (20000 hrs)      
DC Capacitors (50000
  DC Capacitors        
hrs)
AC Capacitors (50000
  AC Capacitors        
hrs)
Lithium Battery (50000
  Lithium Battery        
hrs)
  Batteries   Batteries      
  Power Supply Check
  Check correct LED (except 24V) are ON. Measure voltages on test points.
+5V +12V +18V +24VDR -12V +12VDR +24V
  Rectifier section
  Check Rectifier soft start and Battery contactor closure (command or indication)
  Without temperature compensation, check and eventually correct UDC floating voltage UDC:       V
  Connect, if available, battery temperature probe. Check correct temperature indication on display and compensation
Remarks:
     
     
     
                                        

Yes Not
Subject Description
þ þ
  Inverter section
  Check Inverter soft start and measure inverter voltages. Eventually correct.
Nominal voltage: RMS values Þ L1:       V L2:       V L3:       V
  Measure Inverter and filter current. Verify waveform RMS and peak values with PIOR
  L1 L2 L3
RMS values Þ       A       A       A
Peak values Þ       A       A       A
I CP values Þ       A       A       A
Remarks:
     
     
     
      
     
     
     
     
     
     
     
     
                  

  Bypass section
  Check and eventually correct phase shift INVERTER-MAINS
  Command LOAD ON MAINS. Check output voltages
  Check correct Inverter Voltage adaptation and LOAD ON INVERTER sequence
  Disable BYPASS. Check INVERTER frequency during FREE-RUNNING. Note min and max value Þ Hz:      to     
  With BYPASS disabled, disconnect INVERTER temperature probe. Check OVERTEMP and STOP OPERATION
  Final Settings and Load on UPS
  Check free potential contacts
  Battery test. See separate sheet.
  Erase alarm memory and reset statistic. Check UPS date and time.
  Transfer load from maintenance bypass to inverter
  Execute a Manual Battery test. Duration according to Backup time and previous battery test results. See separate sheet.
  Check Battery charging current limitation (Max 20% of Capacity) Nominal:       Measured:      
  Re-connect any previously connected device.
Further Action Required:
     
     
     
     
     
     
     
     
     
Signature:      
           
 

Initial page
 
ID - Number (UPS serial number)
 
Through the ID - Number or serial number, a particular UPS can be exactly identified.
In the past , a number of 2 digits was used for the identification of the UPS-Type. 
Example: 70 for Sitepro single, 71 for Sitepro parallel, 49 for D31) followed by a number of 5 digits.
From 1st October 1999 this identification number has changed on the new produced UPS's, due to the
introduction of a new Software for the order processing.
This new type of ID - Number is composed as follows:

UPS Type Series kVA Week Year Number

A 6 080 17 01 1234

Consecutive
UPS Type Series Output power Week of test Year of test
number
A = Sitepro single
B = Sitepro parallel
C = Sitepro US, single
D = Sitepro US, parallel
E =  image
Examples:
F =  Delta UPS series Week of final
Year of final test:
G =  Lanpro 31 single number test:
8kVA=008 00001 - ....
H =  Lanpro 31 parallel 1, 2, 3, 4, 5, 6,
20kVA=020 99, 01, 02...
 I  =   090 single 7, 8, 9 01 -  52
400kVA=400
J =  090 parallel
L =  Lanpro 33 single
M = Lanpro 33 parallel
N = Lanpro 31 GE look, SW 1.8
P=  SG Series, single and parallel

Initial page

 
 
PCB listing
 
 
IM 0004 Back plane for customer Interface P6
IM 0005 Customer Interface P4
IM 0006 RPA Board (Parallel board) P13
IM 0007 Control board, 10-500kVA P3
IM 0017 Panel board P5
IM 0025 SNMP card (optional) P30
IM 0023 LEM Protector P15, 16, 17
IM 0046 Minimum load for Bypass P12
IM 0047 Bus extension P14
IM 0048 Parallel communication connector (RJ_T) P18
IM 0049/75 Power Interface P1
IM 0050 Driver Inverter  50 and 80 kVA P8
Fan control  10-500kVA (225-500kVA 2pc.) IC2 version
IM 0051 B or C P19
5.3
IM 0054 Driver Inverter  100, 120, 150, 225 and 300 kVA P8, 9, 10
IM 0060 Driver Inverter + Rectifier 10, 20, 30 and 40 kVA P7
IM 0061 Power supply P2
IM 0064 SSM Driver (400 and 500kVA) P11
IM 0067 Power board Inverter, Rectifier  10-20kVA P24
IM 0070 Contactor control , 225-500kVA P25
IM 0075 Power Interface , 225-500kVA (compact. for all) P1
IM 0076 Power supply, should replace IM 8845  
IM 0080 Inverter driver 400 and 500kVA P8, 9, 10
IM 6342 Driver SSM (10 - 300kVA) P11
IM 6343 Driver Rectifier (50 - 150kVA) P7
IM 6386 Filter for power supply (UDC) P20
IM 8821 Driver Rectifier  225 - 500kVA P7

Initial page
 
Software
 
 
Like the Sitepro also the SG Series are using the same control board IM 0007. On this board
we find the firmware for the UPS control, flash Eprom's U2 and U3 and the flash Eprom U36 for
the DSP control.
It's these 3 Eproms, due to their complex function, which are more frequently subject to
updates.
Below a chronological listing with description of changes and version.
 
The first UPS's have left Riazzino with following versions of Software:
 

Firmware on control board IM 0007 Version

   
Flash micro U2, U3 3.05
Flash DSP U36 6.0 for 12 and 14 Bit A/D converters
PLD U9 1.1
J 23/ pin 7-8
Selection for 12 or 14 Bit A/D converters
12 Bit: OFF / 14 Bit: ON
Pic U78 2.04
 
 

U2 and U3 Version 3.02, Date 31.10.2002

Changes:

Adaptation to the blown fuse detection without u-switch on the units of 10 and 20 kVA.

Corrections:

With load on Inverter, the alarm "K8 opening failure" was inhibited.
 Alarm "K7 closing failure" was issued twice.
During stop operation, on a single UPS, the Inverter could not be shutdown with the key Inverter
OFF on the panel with Utility present.
(Transfer to Utility)

New Parameters:

Value of Parameter 206 has been changed from 00000 to 01024.

U36 Version 6.0 and 6.1, Date 14.01.2003 and 13.06.2003

Changes 6.0:

Same function as the versions 5.0 and 5.1 for the Sitepros. Instead of having 2 versions however,
depending on A/D converters, only 1 version exists. 
The setting of Jumper J23 defines now, whether the A/D converters are
12 or 14 Bit.  See Layout IM 0007.
Jumper J23 on pin 7-8 ON = 14 Bit, no Jumper = 12 Bit
Reading of the Bypass currents (Parameters 338, 339, 340)

Changes 6.1:

Same functions as on version 6.0

Some software improvements concerning the Inverter regulation.

U36 Version 7.0 / Date 23.02.2004

This version is valid for Sitepro EU, UL and SG series EU, UL
Fast shutoff of a UPS in a parallel system. (e.g. in case of Utility failure and no Battery) In this
case alarm 4004 UPS Failure is generated on all other units.
Fast Inverter shutdown in case of saturation of the DSP modulation vector for a time exceeding the
value set in Parameter 294. In addition alarm 4309 Driver Failure is given (used on the Sitepro
400/500kVA for SKIIP module)
Either parallel Interface IM 0006 or IM 0086 can be used. (IM 0086 only for ISM)
Super Eco Mode remains for units Sitepro EU and SG series EU
  

U2 and U3 Version 3.03, Date 09.07.2003

Changes:

Handling of output power 225 / 300kVA

Rectifier temperature control for 225 and 300kVA
Parameter 150 Diesel can be expressed as Minutes or seconds.
A value superior 10000 is read as seconds (Max 65535)
A value below 10000 is read as Minutes.
Signature on the LCD was changed in SG Series
The input frequency is checked within a window of 20Hz from the value set in Parameter 144,
Input frequency.
Alarm K3 opening / closing failure is generated always when present.
In case of over temperature the Inverter is shut down, also with Q1 open,

Corrections:

With Parameter 76 (3 x IS Max in this window will block automatic Inverter start) different from
zero, an Alarm will always be generated, in case if IS Max.
K50 for the 5th harmonic filter can only close at the end of Inverter soft start.
It was not possible to modify the UPS name through the protocol.
In case of the opening of a Klixon for the Inverter bridge temperature control, the Inverter was
shut down immediately, without performing stop operation

New Parameters:

Value of Parameter 150 Diesel, can be 0 - 65535. See description above

U2 and U3 Version 3.05, Date 29.09.2003

 

Handling of output power 400 and 500kVA, including default settings.

The auxiliary contacts of the internal Battery fuses (only 400 and 500kVA), connect to the power
interface IM 0075 / J3. (10-300kVA aux. contact K3)
In case of Utility failure of the Master, the change of Master will be after 5 seconds. (previous 20
seconds).
The overload time with 150% was reduced from 30 to 10 seconds for 400 and 500kVA units. 
The function "Battery fuses" on the Input relays of the customer interface needs
to be normally closed for the UPS's 10-300kVA, while normally open for the UPS range 400 and
500kVA.
The Bypass error detector is no more used to block the synchronization of the Master with Utility.
(Less events synch. not synch.)
An Emergency OFF (EPO) caused the Alarm K8 closing failure.
Parameter 222 (Rectifier delay) can be set to 0. (Previously 1-65535)
The c
Cinese display did not allow the programming of the input channels with the function "Battery
fuses".
Attention: If one of the following Parameters, concerning the Rectifier, are modified, the electronic
must be shutdown or a reset PB2 on IM 0007 will be necessary. Parameters: 127, 216, 217, 218,
219. 

U2 and U3 Version 3.08 Date 02.07.2004

Reintroduction of SSM failure. Parameters 296, 297 (Frequency dependent)
New default value of Parameter 157 (Match time) from 10 to 5
New default values for Parameters 200, 202, 204 (I Load Cal) for 80kVA UPSs, from 3200 to 1650.
The Hysteresis to cancel the Alarm 4697 (Battery overtemperature) was reduced from 5° to 2°,
while the verification time increased from 5sec to 30 seconds.
To allow a Battery test the percentage of load on all 3 phases is considered and not anymore the
highest loaded phase.

U2 and U3 Version 3.11 Date 23.11.2004

Introduction of the functionality for the new Cinese display. This version cannot handle the old
display. In case of an update with this Software version, the entire panel, following modification
657, must be changed. 

The word length for the UPS name was increased from 7 to 9 characters.

The Filter (Delay) for each signal of the output channels, can now be programmed also in the
numbered Parameters. (3rd level)

Example 30027:   300 Delay time in sec. / 27 Code number for function.
 Pannel was changed to Panel.

U2 and U3 Version 3.13 Date 14.09.2006

 

U2 and U3 Version 3.17 Date 14.12.2006

 

U2 and U3 Version 3.20 Date 14.06.2007

 

U2 and U3 Version 3.21 Date 14.06.2007

 

U2 and U3 Version 3.30, U36 Version 10.0, Date 01.12.2009

This Firmware is compatible for all SG-Series UPS with control board IM0007.
See the page Firmware upgrade 3.30 for details of this procedure.
1. Reduce the Utility input frequency allowance in correspondance with the Datasheet.
2. Configure the UPS bevaviour in case of Rectifier temperature Alarm (4105), or input Transformer
temperature Alarm (4106)
3. A new algorithm for the Battery backup calculation, in function of the load active power. (kW)
4. In a parallel system is shown on the LCD (page 6, line 3) the number of UPSs, necessary for a
redundant system. (N+1) in case of non redundancy an Alarm (4702) is generated.
5. Introduced additional features for preventive maintenance.
6. The load percentage calculation considers now also the Inverter series current. (IS)
7. The Load Power Factor (PF) is shown on the display.
8. The opening of K6 is disabled in case of locked Bypass and Load on Utility.
9. The boostcharge activation / disactivation thresholds (only with open wet lead acid Batteries)
refers now to the charge current limitation instead of the Battery capacity.
10. For UPSs which neither a K3 nor an auxiliary contact of an external switch or fuse, and thus no
indication of Battery connection, the LED indicating Battery charge or discharge is turned off when
the DC-Voltage is decreasing after a Total OFF.
11. Each A/D Converter has it's own auto calibration failure code.
12. The functionality of the Total OFF button in a parallel system, can be configured. (module or
system)
13. In case of DC Power supply failure, an Alarm is generated. (4701, Power supply failure)
 U2 and U3 Version 3.34, U36 Version 10.6, Date 11.01.2011
This Firmware is compatible for all SG-Series UPS with control board IM0007.
See the page Firmware upgrade 3.34 for details of this procedure.
1. Increased from 1 sec to 10 sec the delay to reset the 4165 "Input filter failure" alarm
2. The 5th and 11th input filter check is now utilizing only four CTs
3. Introduced a check of the CP output filter homopolar current
Introduced par. 437, 438, 439, 440
4. In order to better indicate what kind of service maintenance is needed, the following new event
codes are introduced: 4681, 4682, 4683, 4684, 4685
5. Through parameter 399 it is now possible to command a slow IGBT rectifier soft start, this request
will be automatically reset once the rectifier reaches its nominal working voltage

Initial page
Adjustments
 

Adjustments are used to determine the configuration, functioning mode, tolerance settings,
measurement and calibration values and programming of functions.
Apart from some hardware configurations, mainly resistor values or settings of jumpers, which can be
found in the PIOR or the board layouts, Parameters allow an easy adjustment and adaptation of the UPS
to various operating conditions. See chapter Parameters for details.

 
Rectifier adjustments

Battery adjustments

Inverter adjustments

Bypass adjustments

Various adjustments

Initial page | Parameters listing

 
UPS functionality
 
 
Alarm suppression
Battery discharge
Battery test
Emergency OFF, EPO
Overload
Overtemperature
Error detector
IS Max
UPS startup in service mode (Q1 open)
UPS startup in normal mode (Q1 closed)
Parallel startup
Stop operation
Service check
Load on Inverter
Load on Utility
Load OFF
Total OFF
Ventilator control

Initial page
 

Calibration
 

Calibration means, to make a measurement displayed on the UPS Panel or Graphic Display (Voltages,
Currents) the same, as the value of the same Voltage or Current measured with a precise instrument.
(Minimum  resolution 10 times better than the display !!)

Calibration could be necessary after replacing the control board IM0007 or the Power Interface, and is
part of the commissioning procedure.

Calibration Parameters are listed in  "Parameters", from 160 to  213. 

Do not calibrate, i.e. change calibration Parameters with Rectifier and Inverter running. Where possible,
measurements and calibration shall be done with the UPS in Service Mode (Q1 open). Exception: Load
current.
Measure Load current with Load supplied from Bypass. Calibrate, without Load, and verify after for
correct measured values.

Calibration procedure for all measurement values, with the exception of UDC-Voltage, Inverter output
Voltages and Phase Error calibration Inverter - Mains

Measure with an adequate instrument the voltage or current of interest. (Remember, that for some
calibrations you might need load, in particular for the current calibrations)

Read the value of the corresponding voltage or current on the display or with Daisy. 

If they are different, adjust the corresponding parameter until you obtain the same value on the UPS
display and on your reference instrument. 

Increased parameter value results in increased display value. 

For calibration Parameters see the listing of Parameters, for factory installed values see the PIOR. 

Calibration procedure for the Voltages UDC, and the 3 phases of the Inverter output Voltage are different
from the calibration of all other values. Below the description of how to proceed for this calibration. 
UDC calibration (DC-Link Voltage)

Connect a voltmeter to the UDC voltage. 

Read on the UPS display the UDC voltage, indicated as Ub. 

If the reading is the same ( +/- 1V ) no adjustment is necessary. 

If different, change the value of Parameter 168 until you obtain the same reading on the voltmeter
and the display.
(Increase value of Parameter to obtain lower Rectifier voltage.) 

Check now for the correct floating voltage.

In case of battery temperature sensing, disconnect J3 on the power interface. (IM 0001, IM 8820, IM
8880) 

Adjust then, if necessary, with parameter 88, for correct floating voltage.

Attention: In addition to the above calibration, the UDC calibration for the DSP measurement is
necessary. After having done the above calibration, read the value in Parameter 183. Should the
reading be  different to the measured value, change Parameter 182 to obtain the same reading.
(Example of Parameter 183: 4095, means 409,5 V) 

Inverter voltage calibration (Individual for each phase) 

 

Connect a voltmeter to the phase you want to calibrate and compare with the value displayed on the
UPS.

If different (more then +/- 1V), change the value of the corresponding parameter, until the Inverter
voltage is the same as the reading on the display.

Parameters are: Phase L1: 184, Phase L2: 186, Phase L3: 188.  
(Increase value of parameter to obtain lower Inverter voltage.) 

Repeat the same for the other two phases. 

Adjust in Parameter 112 for the desired nominal Inverter output voltage for all 3 phases. 

Phase shift calibration Inverter - Mains. 

Measure with Q1 open and the Inverter running, with a voltmeter the voltage difference Inverter -
 Mains, e.g. L1 Inverter - L1 Mains. 

Adjust then Parameter 190 for minimum voltage. 

(Practical values are around 5 - 15 Volts).

Initial page | Commissioning |

Parallel
 
 
 
Parallel settings
Parallel Board IM0086
Parallel connections
Parallel Startup
Parallel shutdown with redundancy
Parallel shutdown without redundancy
Paralleled Rectifiers

Initial page
 
Connectivity box
 
 
 
Go to the page Customer Interface for connections to this board.

Initial page | Customer Interface | Emergency OFF (EPO)

 

Low Voltage Startup

 

In many occasions it might be useful to test the function of Rectifier and Inverter with a voltage low
enough to avoid damage in case of malfunction, in particular to the power modules, before running the
UPS in nominal voltage. Find below a description of this procedure:

Important: 
At the end of Low voltage startup, the UPS must be shutdown completely, including power supply, in
order to reset some Parameters to their original values.

Important: In case of problems, the UPS can be, at any time, completely shut down by pressing the "total
off" button !!!

Attention with version 3.05 of flash Eproms U2, U3: 

After each change of Parameter 217, a complete shutdown of the electronic or a reset with PB2 is
necessary.

Initial status: The UPS is shutdown completely, Battery and Utility disconnected, Q1 and Q2 open.

Connect Utility to the UPS. 

In case of separate inputs for Rectifier and Bypass, connect only Utility to the Rectifier.
Enter in service Parameters, (see Password) and change the values of the following 2 Parameters:
- Parameter 217:  21000 (17300 in case of 12 - pulse Rectifier !!!) 
  (Reduces the Rectifier output voltage)
- Parameter 112:  00050 (Limits the Inverter output voltage to 50 Volts)
- In case of FW 3.34 Parameter 113: 5
Connect a Voltmeter to the DC - Link (UDC) and an Oscilloscope to one phase of the Inverter output
voltage. (Test points on IM 0049 / IM 0075)
Press simultaneously the keys "test" and "mute".
K4 closes and the Rectifier starts. The DC Voltage should now gradually increase to the value
installed with Parameter 217. See table below.
Press now the key "Inverter on". As the Inverter starts, the DC Voltage decreases while the Voltage
of the Inverter should look like a sine wave.
If everything looks ok, proceed and increase gradually the DC Voltage by reducing the value of
Parameter 217. (see table below)
Attention:  Before changing Parameter 217, shut down Rectifier and Inverter by pressing the "total
off" button.
 Examples of the approximately resulting voltages are shown in the table below.
Should at any time of the procedure result a deformation of the Inverter output sine wave, do not
continue, but check first for correct drive pulses of Rectifier and Inverter. If necessary change the
Main control board IM 0007 / 0057 or one of the driver boards.
Set Parameter 112 for nominal Inverter output voltage. (277V) and Parameter 217 for the default
value of 04000. In case of FW 3.34 set parameter 113 to 40.

Important: At the end of the procedure you must either shut down the UPS completely, including power
supply, or make a reset with PB2 on the main control board IM 0007, with DC - Capacitors discharged !!!!!!

With 6 - Puls Rectifier

Parameter 217 UDC: Inverter OFF UDC:  Inverter ON U Inverter

21000 80 11 13
20500 120 37 34
20000 150 74  
50
18000 290 230
(regulated)
16000 375 (K3 closed) 350 50
15000 408   50
14000 436 423 50
13000 436 U - floating 50
04000 (Default) 436 U - floating 50
The values shown in this table are indicative, in particular the values in Parameter 217
should be chosen on dependence of an actual existing problem !!!

Once the Rectifier is running with floating voltage, switch Inverter off and change Parameter 112 for the
Inverter output voltage, back to it's nominal value.

With 12 - Puls Rectifier

U
 Parameter 217 UDC: Inverter OFF UDC: Inverter ON
Inverter
12 - Puls      
17300 57V 35V 5V
 17000 73V 50V 8V
16500 105V 74V 22V
16000 143V 100V 38V
15500 170 128 49V
04000 (Default) U - floating U - floating 50V
The values shown in this table are indicative, in particular the values in Parameter 217 should be chosen
on dependence of an actual existing problem !!!

Initial page | Commissioning

 
Customer Interface
 
 

The customer Interface IM 0005, inserted in the Connectivity Box, offers the following facilities:

RS 232 port with new protocol (Sub-D, female, 9-pin)

6 programmable Output channels and 2 programmable Input channels on terminals or sub D plug,
see picture below.

Up to 3 Interfaces can be paralleled to increase the number of channels, but the connectivity box has
only space for either 2 customer interfaces, or 1 customer interface plus 1 SNMP card plus 1
environmental card.

Attention: Do not pull out the customer Interface with the UPS running, as an "Emergency Power OFF"
(EPO) would result !!

In case of paralleled Interfaces (up to 3) the Emergency OFF (EPO) contact is connected to one Interface
only, but the bridge on X2 and Jumper 3 must be removed on all other boards.

In a parallel system, each unit in the system needs it's own contact connected separately to the customer
interface IM 0005.

Please note: The programmable signals on X1 and J2 are disabled with Q1 open, with the exception of the signals for
Maintenance Bypass Q2 and Emergency OFF (EPO) !!!!!
 Loading: Max. DC/AC 24V / 1,25A (IEC 950, SELV circuit)
Minimum signal level: % VDC / 50mA
J2 (sub D- Female 25 Pin) X1 Terminals
           
Default signal Default signal
Output Channels Contact type Pins Contact type
programmed programmed
1   
NO, C, NC Mains failure X1 / 1, 2, 3 NO, C, NC Mains failure
J2 / 1, 2, 3
3   
NO, C, NC Load  Inverter X1 / 4, 5, 6 NO, C, NC Load  Inverter
J2 / 4, 5, 6
 5  
NO, C, NC Stop operation X1 / 7, 8, 9 NO, C, NC Stop operation
J2 / 7, 8, 9
2  
NO, C, NC Load on Mains X1 / 12,13,14 NO, C, NC Load on Mains
J2 / 14,15,16
4  
NO, C, NC Common Alarm X1 / 15,16,17 NO, C, NC Common Alarm
J2 / 17,18,19
6  
NO, C, NC Buzzer X1 / 18,19,20 NO, C, NC Buzzer
J2 / 20,21,22
           
Input Channels (closing contact)
1   
  Output Relay 1 X1 / 10,21   Output Relay 1
J2 / 10,23
2   
  Generator ON X1 / 11,22   Generator ON
J2 / 11,24

Initial page | Connectivity box

UPS Series 1 (only 400 and 500kVA
 
 
Following improvements have been introduced to the UPSs of the rating 400 and 500kVA
Series 1:
 

Bridge Ventilators with enhanced performance. See instructions for the replacement of the
Ventilators.
Modification on the connections of the Inverter bridge modules, to reduce stray inductance.
The fuses F37, 38 and 39 of the optional 3-wire kit are replaced with K40, a molded case
circuit breaker.
The lugs for the connection of input and output cables have been replaced with bus bars.
See the operating manual for a detailed description and instructions.
The fixing screw of the LEM for the Rectifier current measurement has now front access.

Click in the yellow windows for more details

  

Initial Page
 
PMAD (Preventive Maintenance and Advanced Diagnostics)
 

Introduction
Installation
PMAD related Parameters
PMAD related Alarms
 

Features:
Communication Bus Detection
Connectivity Bus Detection
Lifetime Counters / Service Check
Current share detection
Peak current detection
DC Ripple detection
Cos - Phi measurement and Calibration

Initial page
Blockdiagrams
 
 
 
 
Simple blockdiagram
UPS blockdiagram
Inverter bridge blockdiagram 100-150kVA
Electronics blockdiagram
Power supply Blockdiagram
Inverter bridge Blockdiagrams

Initial page
Layout IM 0007D
 
 
Attention for the settings of Jumpers JP4, JP8, J29, J30 and J34. These can be different from the
Sitepro UPS's !!!
 

Initial page | PC Boards ¦ IM 0007 details | IM 0007D replacement

 
Layout IM 0061
 
 
A new, more powerful board, IM 0076 is used on the 400 and 500kVA units,
and should in the future replace IM 8845 and IM 0061.
 

 
Attention: The red LED, which indicates the presence of AC Power, is not lit on the power range
225 - 500kVA, due to the fact, that the AC Voltage from transformer TR2 is rectified on the
Contactor board IM 0070, which is only used on unit's of 225 - 500kVA.
 
J1, J2, J3 Connect to Inverter drivers IM 0054, P8, 9, 10 ,  +12VR
J4 Connects to Rectifier driver IM 0063, P7,   +18VT
J5 Connects to SSM driver IM 0064, P11,   +18VT
J6  Not connected
J7 Connects to Power Interface IM 0049, P1,   +24VK3
Connects to Control board IM 0007, P3
J8
5V, 12V, -12V, 12VDR, 24V, 24VR
J9 Connects to TR2, trafo for AC Voltage supply
J10 Connects to DC- Filter IM 6386 for UDC Voltage supply

Initial page
 
Layout IM 0006 and IM 0086
 
IM 0006
 

IM 0086  
 

 
Attention:
IC2 is always inserted. Version 12.0 is compatible with version 7.0 and 7.1 of U36, the flash
Eprom for the DSP.
Version 13.0 is necessary for the functionality of PMAD and goes together with the versions
3.21 for U2 and U3, while U36 must be version 7.4.

Version is indicated in Parameter 004. (Example: 17012)

Connection of bus cables: 

JA of IM 0048 must connect to J52 of IM 0086

JB of IM 0048 must connect to J62 of IM 0086

Jumper settings
JP1 - JP6 ON Pullup resistors
JP15 - JP 20 ON Pullup resistors
JP7 ON Pin 2 / 3  
JP10 OFF  
 JP 8, JP 9 ON Pin 2 / 3 with IC 2 OFF ON Pin 1 /2 with IC 2 ON
JP12, JP13, JP14 With IC2: OFF, ON, ON Without IC2: ON, OFF, OFF
JP11 OFF to enable old protocol on J11 (Sitepro)
BR. 1 - BR. 4 OFF  
JP on Pin 9-10 on ISM and all
J4 No JP if only UPS
UPSs in configuration SCB

LED's 1-7 for UPSs of Group A / 8-13 for UPSs of Group B

  LED 1 When lit, indicates correct data transmission of channel A
  LED 2 When lit, indicates bad data transmission of channel A
  LED 3 When lit indicates data reception from channel A
  LED 4 When lit, indicates correct data transmission of channel B
  LED 5 When lit, indicates bad data transmission of channel B
  LED 6 Not used
Lit in one UPS of Group A or B, which is the Master. 
  LED 7
Never lit in the ISM.
  LED 8 When lit, indicates correct data transmission of channel A
  LED 9 When lit, indicates bad data transmission of channel A
  LED 10 When lit indicates data reception from channel A
  LED 11 When lit, indicates correct data transmission of channel B
  LED 12 When lit, indicates bad data transmission of channel B
  LED 13 Not used
 
 

Initial page | PC Boards | Parallel

 

Layout IM 0005
 

The customer Interface IM 0005, inserted in the Connectivity Box, offers the following facilities:

RS 232 port with new protocol (Sub-D, female, 9-pin)

6 programmable Output channels and 2 programmable Input channels on terminals or sub D plug,
see picture below.

Up to 3 Interfaces can be paralleled to increase the number of channels, but the connectivity box has
only space for either 2 customer interfaces, or 1 customer interface plus 1 SNMP card (IM 0025) plus
1 environmental card.

Attention: Do not pull out the customer Interface with the UPS running, as an "Emergency Power OFF"
(EPO) would result !!

In case of paralleled Interfaces (up to 3) the Emergency OFF contact is connected to one Interface only,
but the bridge on X2 and Jumper 3 must be removed on all other boards.

In a parallel system, each unit in the system needs it's own contact connected separately to the customer
interface IM 0005.

Please note: The programmable signals on X1 and J2 will be disabled with Q1 open, with the exception of
the signals for Maintenance Bypass Q2 and Emergency OFF (EPO) !!!!!

 
 Loading: Max. DC/AC 24V / 1,25A (IEC 950, SELV circuit)
Minimum signal level: % VDC / 50mA
J2 (sub D- Female 25 Pin) X1 Terminals
           
Contact Default signal Default signal
Output Channels Pins Contact type
type programmed programmed
1   
NO, C, NC Mains failure X1 / 1, 2, 3 NO, C, NC Mains failure
J2 / 1, 2, 3
3   
NO, C, NC Load  Inverter X1 / 4, 5, 6 NO, C, NC Load  Inverter
J2 / 4, 5, 6
 5  
NO, C, NC Stop operation X1 / 7, 8, 9 NO, C, NC Stop operation
J2 / 7, 8, 9
2  
NO, C, NC Load on Mains X1 / 12,13,14 NO, C, NC Load on Mains
J2 / 14,15,16
4  
NO, C, NC Common Alarm X1 / 15,16,17 NO, C, NC Common Alarm
J2 / 17,18,19
6  
NO, C, NC Buzzer X1 / 18,19,20 NO, C, NC Buzzer
J2 / 20,21,22
           
Input Channels (closing contact)
1   
  Output Relay 1 X1 / 10,21   Output Relay 1
J2 / 10,23
2   
  Generator ON X1 / 11,22   Generator ON
J2 / 11,24

Initial page | Customer IF settings

 
Layout IM 0051B
 
 
A new board IM 0051C was introduced for the SG-CE Series 1.
This board replaces the version B and is mandatory for the UPSs SG-CE Series 1, but fully
compatible also for the SG-UL Units. Introduction 22.01.2007 with ECN 983.

After some cases of fan failure alarms (4522) without actual fan failure, a new version of
firmware, dated 04.12.2007 was introduced, with IC2 version 5.3 on the board IM 0051C. (ECN
1099)
Remember, this Alarm has no effect on the UPS function, but should alert customer or service of
a possible problem or damage of one or more ventilators.
 

 
Ventilators are of the same type for all  UPS's in the power range 10 to 150 kVA (28 Watt) .

The ventilators of all SG Series UPS's are controlled for their function.
The current of each ventilator is measured and in case of an over current condition (mechanical wear out,
dirt or bad ball bearings) the alarm fan failure 4522 will be given. 

When replacing this board an auto setup must be activated. Follow the steps below:

Attention: Be aware that high voltage (230V) connect to this board, in particular when doing the
procedure below, avoid to touch any possible live parts. Use isolated pliers to remove and insert Jumper
JP1 !!!

Connect Utility. After Self test close Q1 and verify if all the ventilators are running at full speed.

Remove Jumper JP1 on IM 0051. After a short while, LED1 should blink twice, thus indicating
activation of auto setup.

After a few seconds LED1 should blink as many times as ventilators are present.
This is the confirmation, that all ventilators have been recognized.

The LED then remains lighted. JP1 remains removed.

Should for whatever reason the count of ventilators result to be wrong, then a reset of the circuit is
necessary, by doing the following:

Press Total OFF

Insert JP1 on IM 0051

Move Jumper JP2 to pins 2-3

Reset Load OFF and remove then JP1 to start another auto setup. Verify if number of ventilators
corresponds to the number the LED is blinking.

Verify eventually the voltage on the secondary of TR3 (supply voltage for the ventilators), which should
be 230V +/- 10%.

The units of 225 - 500kVA have 2 boards IM 0051, with P18 mounted on top of P19. P19 supplies the
ventilators for the bridges, while P18 supplies the ventilators for the magnetics, as follows:  ( Rx: R49 on
IM 0051 must be 62k for this configuration)

225-300kVA Bridges Magnetics

Number of Ventilators 6 x 1000m3/h 5 x 1000m3/h
Software 2.0 /  P19 2.o / P18

 
 400-500kVA Bridges Magnetics
Number of Ventilators 6 x 1000m3/h  10x 500m3/h
Software 2.0 /  P19 1.1 / P18

See also the page Variation for additional details.

Initial page | Blockdiagram Electronic | UPS function ¦ Layout IM 0051C

 
Layout IM 0060
 
 
Layout Driver Inverter + Rectifier 10, 20, 30, 40 kVA
 

R ON R OFF
kVA IGBT
R21, 32, 72, 83, 118, 129 R12, 44, 64,95, 110, 141
10 50A 33 Ohm 51 Ohm
20 100A 22 Ohm 51 Ohm
30 150A 22 Ohm 51 Ohm
40 200A 22 Ohm 33 Ohm

Connector Signal Connection to

     
J20 IS measurement H3 Inverter bridge leg L1
J21 IS measurement H4 Inverter bridge leg L2
 J19 Inverter drive signals Control board IM 0007
J22 Inverter bridge fuses From pin 1+2 to u-switch fuses
JF2 / JF1 Inverter bridge temp. Terminal XK 1+4
J12 Power supply +12V Power supply board IM 0061
J212 Power supply +18VT Power supply board IM 0061
J17 Rectifier drive signals Control board IM 0007
J23 Rectifier fuse control To u-switch fuses
T1+:  4 Gate / 5 Emitter
J100 IGBT drive signal
T1- :  1 Gate / 2 Emitter
T2+:  4 Gate / 5 Emitter
J101 IGBT drive signal
T2- :  1 Gate / 2 Emitter
T3+:  4 Gate / 5 Emitter
J102 IGBT drive signal
T3- :  1 Gate / 2 Emitter
Pin 1: Signal
J103
Test points for IGBT drive signals Pin 2: GND
J105
phase L1, L2, L3. Pin 9: Signal
J107
Pin 10: GND
L1+:  5, 4
J116 Rectifier drive signals
L1 - : 2, 1
L2+:  5, 4
J118 Rectifier drive signals
L2 - : 2, 1
L3+:  5, 4
J120 Rectifier drive signals
L3 - : 2, 1
+12V pin 10
J106 Test points
GND   pin  9
Test points on top of resistors R150, 154, 160, 172, 174, 184 for Rectifier drive signals on primary of
transformers TR 13 - TR 18.
GND on J106 pin 9.

 
Initial page ¦ PC Board listing
Layout IM 0050B
 
 
Layout Driver Inverter for UPS 50 and 80 kVA

Same ON / OFF Resistors for 50 and 80 kVA, therefore no Rx

IGBT 6 x 300A / 1200V

Connector Signal Connection to

     
JF2 / JF1 Inverter bridge temp. Terminal XK 1+4
J107 Inverter bridge fuses From pin 1+2 to u-switch fuses
J19 Inverter drive signals Control board IM 0007
J20 IS measurement H3 Inverter bridge leg L1
 J21 IS measurement H4 Inverter bridge leg L2
J12 Power supply +12V Power supply board IM 0061
J102c IGBT drive signal T6 (Pin 1 Gate / pin 2 Emitter)
J102a IGBT drive signal T5 (Pin 1 Gate / pin 2 Emitter)
J101c IGBT drive signal T4 (Pin 1 Gate / pin 2 Emitter)
J101a IGBT drive signal T3 (Pin 1 Gate / pin 2 Emitter)
J100c IGBT drive signal T2 (Pin 1 Gate / pin 2 Emitter)
J100a IGBT drive signal T1 (Pin 1 Gate / pin 2 Emitter)
J105a Pin 1: Signal
Test points for IGBT drive Pin 2: GND
J104a
signals phase L1, L2, L3. Pin 9: Signal
J103a Pin 10: GND

Initial page| PC Board listing | 

 
Layout IM 0054
 
 
Driver Inverter (100, 120, 150, 225 and 300kVA)
3 boards, one for each phase. 2 IGBT's paralleled. See Inverter bridge 150kVA
 
Same ON / OFF Resistors for 100, 120 and 150 kVA, therefore no Rx
IGBT 12 x 300A / 1200V
 
 

J19 Flat cable drive pulses

LED 1 Power supply protecter LEM for IS measurement. ON
J21 Connection to LEM IS (only phase L1 and L2)
J107 u-switch Inverter DC fuses
J12 Power supply, +12V (measure on J106 pin9 12V, pin 10 GND)
 J106 Test points: +12V pin 9 / GND pin 10
Jf1 /JF2 Temperature control (connection only on phase L2)
J19a Flat cable drive pulses connects to next driver
J100a,b,c,d IGBT drive pulses for 1 phase. See Inverter bridge.
J103a,b Test points for drive pulses. o Puls,  o GND

Initial page | Inverter bridge 150 |

 
Blockdiagram Inverter Bridge
 
 
Output power Number of IGBT's Number of modules
10 - 40kVA 6 3
50 - 80kVA 6 6
100 - 300kVA 12 12
400 - 500kVA 12 6
750kVA 16 9
 
 
Inverter bridge Blockdiagram  for 100, 120, 150, 225, 300kVA
 

 
 IM
0061:
IM 0007: Main control board IM 0054: Driver Inverter
Power
supply

Inverter Bridge Blockdiagram 400/500kVA, 6 Inverter modules are paralleled on

6 primary windings of the output transformer.

The Inverter bridge of the 750kVA is identical, however with an additional Inverter module,
thus totally 9 primary Transformer windings

Initial page | Layout IM 0054 ¦ Blockdiagrams

 
Layout IM 0007-1
 
 
 

 
 
R 302  R 298
UPS Power IS Max
Depends on A/D converter type. 12/14 (UDC
(kVA) Amps
Bit Max)
Power
7864 AS -1 7865 AS -3
    IF IM
7865 BS -1 14 Bit
0075
          
10 75 6k2 5k6 1k2
20 150 1k5 1k2 1k2
20 (Healthcare) 180 4k3 3k9 1k2
30 200 3k 2k7 1k2
40 320 1k 820 1k2
50 500 2k2 1k8 1k2
80 500 2k2 1k8 1k2
100 900 1k 680 1k2
120 900 1k 680 1k2
150 900 1k 680 1k2
225 1750 2k7 2k 1k2
300 1750 2k7 1k8 1k2
400 2600 1k8 1k5 1k2
500 2600 1k8 1k5 1k2
 

Initial page ¦ Layout IM 0007

 
Listing of Parameters
 
 
Attention:
The listing below shows the Parameters which are useful for the service engineer. 
Other Parameters are mainly related to the regulations, and are not supposed to be changed
unless you are advised from our service department. [email protected] .You can find the
complete list on the Support Central portal at the following LINK
 
 
Number Parameter Default value Description
       
0 UPS series number 6 Serial number of UPS, range 0...9
1 UPS output power value in kVA Nominal output power of the UPS,  10.....500

2 Software version micro read only Each of this components has implemented software.
Software can be subject to changes, and has
3 Software version DSP read only therefore a label with a number for easy
identification. 
4 Software version FPGA read only In this Parameter you can read the version number.

5 Bad RAM battery 0 0 = Battery ok,  1 = Battery bad

Power indication on LCD:
0 = kVA, value inserted in Param. 1
1 = indicates automatically value in kVAcp for the
6 UPS Power indication 0
UPS's 10, 15, 20, 30, 40 kVA.
2 - 999 = any value inserted will be displayed as
kVAcp on the main screen.
Language shown on LCD:
0 = English
1 = German
7 Language 0 2 = Italian
3 = Spanish
4 = French
5 = Finnish
0 = Modem disabled
8 Modem 0
1 = Modem enabled
0 = Alarm call disabled
9 Modem Alarm call 0
1 = Alarm call enabled
10 Alarm call delay 30 Time in seconds (0 - 99) for Alarm call delay
0 = Phone number disabled
11 Phone 1 0
1 = Phone number enabled
0 = Phone number disabled
12 Phone 2 0
1 = Phone number enabled
0 = Phone number disabled
13 Phone 3 0
1 = Phone number enabled
0 = Phone number disabled
14 Phone 4 0
1 = Phone number enabled
0 = Commands (Inverter ON / OFF) only from
panel
15 Commands 2
1 = Commands only from remote panel (RMS)
2 = Commands from panel or remote
Hour of the day at which the Battery test starts.
16 Test hour 5
0.....23
Day of the  for automatic battery test start:
1.....28 for day of the month, or
65535 for Saturday
65534 for Sunday
17 Test day 65533 65533 for Monday
65532 for Tuesday
65531 for Wednesday
65530 for Thursday
65529 for Friday
Repetition time of battery test:
1 = yearly
2 = every 6 month
3 = every 4 month
4 = every 3 month
18 Test Frequency 13
6 = every 2 month
12 = every month
13 = every 4 weeks
26 = every 2 weeks
 52 = every week
Battery voltage below this value during test causes
19 Automatic test voltage 340
alarm 4118, Battery fault. (Minimum = 320V)
0 = Automatic battery test disabled
20 Battery test enable 0
1 = Automatic battery test enabled
ABCDE Status of automatic battery test:
A =1 means month selection, A = 2 means week
21 Battery test indication read only selection
BC = current month or week
DE = test of month or week
Battery voltage below this value during test causes
22 Manual test voltage 340
alarm 4118, Battery fault. (Minimum = 320V)
Duration of manual Battery test in Minutes.
23 Test time 3
Possible values: 1......Backup time
Filter and signals on relay 1 of customer Interface
1.
The first 3 digits determine the delay time of the
24 User channel 1 / Board 1 10006
filter in seconds (100).
The last 2 digits determine the function assigned to
this channel. (06) See user channels for a listing.
Filter and signals on relay 2 of customer Interface
25 User channel 2 / Board 1 00003
1.
Filter and signals on relay 3 of customer Interface
26 User channel 3 / Board 1 00005
1.
Filter and signals on relay 4 of customer Interface
27 User channel 4 / Board 1 00002
1.
Filter and signals on relay 5 of customer Interface
28 User channel 5 / Board 1 00004
1.
Filter and signals on relay 6 of customer Interface
29 User channel 6 / Board 1 00001
1.
Following functions can be programmed for a
closing contact :
0 = No action
User input channel 1 / Board 1 = Inverter ON
30 0
1 2 = Inverter OFF
 3 = Print all ( Events, Measurements, Parameters)
4 = Status of Input Relay
5 = Generator ON
User input channel 2 / Board
31 0 Same possibilities as in Parameter 30!
1
Filter and signals on relay 1 of customer Interface 2
The first 3 digits determine the delay time of the
filter in seconds (100).
32 User channel 1 / Board 2 10006
The last 2 digits determine the function assigned to
this channel. (06) 
See "User channels" for a listing.

33     Filter and signals on relay 2 of customer Interface 2

34     Filter and signals on relay 3 of customer Interface 2

35     Filter and signals on relay 4 of customer Interface 2

36     Filter and signals on relay 5 of customer Interface 2

37     Filter and signals on relay 6 of customer Interface 2

Following functions can be programmed for a

closing contact :
0 = No action
User input channel 1 / Board 1 = Inverter ON
38 0
2 2 = Inverter OFF
3 = Print all ( Events, Measurements, Parameters)
4 = Status Relay
5 = Generator ON
User input channel 2 / Board
39   Same possibilities as in Parameter 38!
2
Filter and signals on relay 1 of customer Interface 3
The first 3 digits determine the delay time of the
filter in seconds (100).
40 User channel 1 / Board 3 10006
The last 2 digits determine the function assigned to
this channel. (06) See 
user channels for a listing.

41     Filter and signals on relay 2 of customer Interface 3

42     Filter and signals on relay 3 of customer Interface 3

43     Filter and signals on relay 4 of customer Interface 3

44     Filter and signals on relay 5 of customer Interface 3

45     Filter and signals on relay 6 of customer Interface 3

Following functions can be programmed for a

closing contact :
0 = No action
User input channel 1 / Board 1 = Inverter ON
46 0
3 2 = Inverter OFF
3 = Print all ( Events, Measurements, Parameters)
4 = Status Relay
5 = Generator ON
65 LCD contrast 5 Adjustment of LCD contrast (Values 0....9)
Set to 1, the statistics memory will be cleared and
66 Reset Statistics 0
then the soft will reset this Parameter back to 0.

Set to 1, clears the events memory at the

67 Reset Events 0 occurrence of the next coming Event, after which
the soft will reset this Parameter back to 0.

Set in this Parameter the timeout for the service

68 Service check 20000
check LED in hours. Possible values: 1.......65535
0 = No service check
69 Reset service check 0 1 = Service check active
21845 = Reset service check
Filter for the indication of a Mains Bypass failure on
70 Mains Bypass Filter 0 the UPS panel, in seconds. Possible values: 
0....300
Filter for the alarm "Inverter - Mains" not
71 Synch. Filter 0 synchronized.
Possible values: 0....30 (seconds)
0 = No lock on Mains
72 Load locked on Mains 1 1 = Lock on Mains enabled, after 3 transfers within
the time specified in Parameter 75.
 0 = No lock on Inverter
73 Load locked on Inverter 0 1 = Lock on Inverter enabled, after 3 transfers
within the time specified in Parameter 75.
Time for which the load remains locked on the
74 Lock time 30 source specified in Parameter 72 or 73.
Range: 1....300 seconds
If within the time specified in this Parameter 3
transfers Inverter - Mains occurred, then the load
Time window for the
75 60 will be locked on the source specified in Parameter
3 transfers Inverter - Mains.
72 or 73.
Range: 1....300 seconds
If within the time specified in this Parameter, the
Inverter has been shut down 3 times due to an IS -
76 IS - Max timeout 5 MAX condition, the Inverter will remain shutdown
and must be started again manually.   Range
1......30 Minutes.
77 Alarm suppression 1 65504
78 Alarm suppression 2 65479 See the page "Alarm suppression" for explanation.
79 Alarm suppression 3 63999
Level for Battery Over temperature alarm
82 Battery Over temperature 0 0 = Disable Alarm
1.....100 Level of Over temperature in°C
Level for Battery earth fault alarm  4117
83 Battery earth leaking current 256
256 = 5mA, Range 0...511
Defines the charging current limit of the Battery,
depends on UPS
84 Battery charging current normally 20% of the Battery capacity. 1 unit =
power
0,1A
Enter in this Parameter the actual Battery capacity
in Ah.
Attention: Based on this Parameter the max.
85 Battery capacity Ah
current charge limit in Parameter 84 is defined,
while the charging capacity of the Rectifier might be
lower.
86 Battery current offset 20 Battery discharging offset. 1 unit = 0,1A
Select in this Parameter the charging algorithm of
the Battery.
87 Battery type 0 0 = Lead acid
1 = Nickel Cadmium
3 = Boost charge
Insert in this Parameter the desired floating voltage
88 UDC Floating 408
in Volt, corresponding to 20 °C. Range: 340 - 560V
Attention: Based on the value inserted in this
Parameter, the voltages of the Parameters 90 -
95 will be calculated for their correct value,
89 Number of Battery cells 192 although displayed always for a value
corresponding to 192 cells for Lead acid
Batteries or 308 cells for NiCd Batteries.   
Possible range: 150 - 350
Minimum Battery voltage, causing the
90 Battery minimum voltage 315 Immediate shutdown of the Inverter.
Alarm 4700 DC - LOW.
Stop operation for DC-Low.
91 Battery under voltage 335
Alarm 4115
92 Battery nominal voltage 420 Reset of stop operation.

93 Battery floating voltage 450 Maximum floating voltage.

94 Battery boost voltage 460 Maximum boost voltage.

A voltage detected above this level will cause the

immediate shutdown of Rectifier and Inverter.
Alarm 4116.
The rectifier will restart automatically when the
95 Battery maximum voltage 480 reset signal from the hardware circuit on IM 0007
changes state.
The Inverter will automatically restart when the DC
- Link voltage UDC will be below the value set  in
Parameter 92, Battery floating voltage.
Stop operation time in Minutes. At the end of stop
operation the Inverter is shutdown.
Alarm 4999. 
Should the voltage result to be below Battery
102 Battery stop operation 3
minimum voltage set in Parameter 90, the Inverter
is shutdown immediately.
 Alarm 4700.
Possible range 1.....Backup time
Battery backup time (Autonomy) with 100% load,
in Minutes. 
103 Backup time 10
In case of paralleled Rectifiers the autonomy time
for the total system load must be set in each unit.
Voltage on the primary of an optional Bypass input
104 Input trafo 1 1 transformer.   
Range: 1 - 65535
Voltage on the secondary of an optional Bypass
105 Input trafo 2 1 input transformer.   
Range: 1 - 65535
Voltage on the primary of an optional output
106 Output trafo 1 1
transformer.   Range: 1 - 65535
Voltage on the secondary of an optional output
107 Output trafo 2 1
transformer.   Range: 1 - 65535
Voltage on the primary of an optional Rectifier input
108 Rectifier trafo 1 i transformer.   
Range: 1 - 65535
Voltage on the secondary of an optional Rectifier
109 Rectifier trafo 2 1 input transformer.  
 Range: 1 - 65535
RMS Current per phase corresponding to 100%
110 Load current 1(A)
linear load. (Measured value)
Peak current per phase corresponding 3 x RMS
111 Load peak current 1(A)
current with 100% load.
Nominal Inverter output voltage range in Volts:  50
112 Inverter output voltage 230(V) - 300
Allowed values are 220, 230, 240 Volts
113 Inverter tolerance 40(V) Inverter output voltage tolerance  (+/- 20) 

Mains Rectifier minimum input voltage,   range 310

116 Min. Rectifier input voltage 310(V)
- 500
Mains Rectifier maximum input voltage,   range 310
117 Max. Rectifier input voltage 440(V)
- 500
Mains Bypass minimum input voltage,    range 180
118 Min. Bypass input voltage 200(V)
 - 260
Mains Bypass maximum input voltage,   range  180
119 Max. Bypass input voltage 260(V)
- 260
Tolerance of phase shift Master - Slave. 
Phase error Inverter - A value exceeding this tolerance causes shutdown
122 150
Inverter of this Inverter and the Alarm 4340 "Inverter
control failure".
Tolerance of phase shift Master - Mains. 
A value exceeding this tolerance causes the opening
123 Phase error Inverter - Mains 150 of K6 and the Alarm "Mains Bypass out of
tolerance".
100 Units correspond to 5,7°
Frequency tracking range (+/- 3Hz)
124 Synch. Frequency 192 
Tolerance in Hz x 64 = Parameter 124
Delay time of the alarm signal, in case of an 
125 Overload delay 10 (sec)
overload condition of 100% - 125%.

After Inverter shutdown due to end of Stop

operation or IS-Max, define in this Parameter how
to restart:
126 Automatic start Inverter 0 0 = Restart automatically Bypass and Inverter
1 = Restart automatically Bypass (Inverter
manually)
2 = Restart UPS only manually. (Reset load)

Parameter to define a paralleled Rectifier

configuration, i.e.. a configuration with 2 or more
Rectifiers connected to the same Battery. The last
number indicates the total number of paralleled
Rectifiers, while the others indicate the number(s)
Configuration of paralleled
127 00000 of the other Rectifier(s) in the system.
Rectifiers
Example with 3 paralleled Rectifiers 1, 2 and 3: 
00233 means, I am Rectifier number one, in the
system are also number 2 and 3 and the total
number is 3.
In case of no paralleled Rectifiers insert 00000.
Tolerance in Volt, of the error detector for the UPS
128 Error detector Load 100
output voltage.
Phase correction of error detector Load, sine wave
129 Phase error detector Load 65350
model
Tolerance in Volt, of the error detector for the
130 Error detector Bypass 100
Bypass voltage.
Phase correction of error detector Bypass, sine
131 Phase error detector Bypass 590
wave model.
0 = Error detector load voltage disabled
134 Error detector Load enable 1
1 = Error detector load voltage enabled
0 = Error detector Bypass voltage disabled
135 Error detector Bypass enable 1
1 = Error detector Bypass voltage enabled.
Window, in which IS - Max condition is detected,
136 IS - Max delay 8 (1 unit = 26ms) but no Inverter shutdown. 
Range 1 - 40
Window, following the delay window, in which, if a
12 
137 IS - Max recovery time IS - Max condition is detected, the Inverter will
(1 unit = 26ms)
shutdown.
138 Inverter Over temperature 80 (°C) Set point for begin of stop operation (3 Minutes)

139 Temperature for ventilator 50 (°C) Set point for maximum ventilator speed

Set point for the lowest possible ventilator speed.

140 Minimum Ventilator speed 19000
Range: 4000 - 40000 (Low value = high speed!)

Set point for the highest possible ventilator speed.

141 Max. Ventilator speed 4000
Range: 4000 - 40000
0 = Bus filter disabled (Single UPS)
143 Parallel bus filter 0
1 = Bus filter enabled (Parallel system)
144 Input Frequency 50 (Hz) Mains Rectifier Frequency. (50 or 60)
145 Output Frequency 50 (Hz) Inverter output Frequency (50 or 60)
K7 present, Check auxiliary contact = 1
146 K7 (Output contactor) 1
K7 not present, No check of auxiliary contact = 0

K3 present, Check auxiliary contact = 1

147 K3 (Battery contactor)  xxxxx
K3 not present, No check of auxiliary contact = 0
0 = Synchronization with Generator disabled
148 Synch. with Generator 0
 1 = Synchronization with Generator enabled
0 = Bypass on Generator disabled
149 Bypass on Generator 0
1 = Bypass on Generator enabled
0 = Never charge Battery with Generator
150 Generator Battery charge 0 1 - 10 Delay Time in Minutes after which the
charging starts.
0 = Bypass disabled
151 Bypass 1
1 = Bypass enabled
0 = Option 12 puls Rectifier disabled
152 12 Puls Rectifier 0
1 = Option 12 Puls Rectifier enabled
0 = No 12 Puls or 12 Puls with phase shift 30°
153 12 Puls mode 0
1 = 12 Puls with phase shift + / - 15°
0 = Sitepro single or parallel standard
154 UPS Type 0 1 = Sitepro single or parallel UL (A) (Display, K3,
DC-Voltage, Inverter voltage)
0 = Battery considered to be discharged with
Rectifier OFF or I-Battery <0
155 Hot standby 0
1 =  Battery not considered to be discharged with
I-Battery <0
Voltage which the Inverter will stay above Mains
156 Voltage adaptation 2 (V) voltage during transfer Mains - Inverter. Range: 2 -
4
Time from Inverter ON to transfer, during which the
157 Adaptation time 10 (sec)
voltage adaptation takes place.
0 = Sitepro
158 UPS Identification 0
1 = image
UPS configuration, set 2 = Single unit
159 read only
automatically from soft 9 = Parallel unit  
160 Battery current 152 Battery current calibration
161 I - Battery read only Battery current measurement (0,1 A / unit)
162 Battery Offset 205 Battery current offset calibration
Battery current limitation window to enable or
163 I - Batt. current enable 160 disable current limitation. 
 (0,0625A/Unit)   
164 Rectifier current  1 Power depend. Rectifier current calibration for 6-Puls
165 I - Rectifier read only Rectifier current measurement 6-Puls
166 Rectifier current 2 Power depend. Rectifier current calibration for 12-Puls
167 I - Rectifier read only Rectifier current measurement 12-Puls
168 UDC 785 DC voltage calibration
169 DC - Voltage read only DC voltage measurement
170 Mains Rectifier L1 24600 Rectifier input voltage calibration L1
171 Mains Rectifier voltage L1 read only Rectifier input voltage measurement L1

172 Mains Rectifier L2 24600 Rectifier input voltage calibration L2

173 Mains Rectifier voltage L2 read only Rectifier input voltage measurement L2

174 Mains Rectifier L3 24600 Rectifier input voltage calibration L3

175 Mains Rectifier voltage L3 read only Rectifier input voltage measurement L3

176 Mains Bypass L1 11900 Mains Bypass voltage calibration L1

177 Mains Bypass voltage L1 read only Mains Bypass voltage measurement L1

178 Mains Bypass L2 11900 Mains Bypass voltage calibration L2

179 Mains Bypass voltage L2 read only Mains Bypass voltage measurement L2

180 Mains Bypass L3 11900 Mains Bypass voltage calibration L3

181 Mains Bypass voltage L3 read only Mains Bypass voltage measurement L3

182 DC voltage DSP 790 DC voltage calibration for DSP

183 DC voltage for DSP read only DC voltage measurement for DSP
184 U Inverter L1 25600 Inverter voltage calibration L1
185 Inverter voltage L1 read only Inverter voltage measurement L1
186 U Inverter L2 25600 Inverter voltage calibration L2
187 Inverter voltage read only Inverter voltage measurement L2
188 U Inverter L3 25600 Inverter voltage calibration L3
189 Inverter voltage L3 read only Inverter voltage measurement L3
190 Phase error extern 250 Phase error calibration Mains - Inverter
191 Phase error intern 64800 Phase error calibration Inverter - Inverter
192 U - Load  L1 21400 Load voltage calibration L1
193 Load voltage L1 read only Load voltage measurement L1
194 U - Load  L2 21400 Load voltage calibration L2
195 Load voltage L2 read only Load voltage measurement L2
196 U - Load  L3 21400 Load voltage calibration L3
197 Load voltage L3 read only Load voltage measurement L3
199 SSM Timeout Power dep. Delay time for SSM OFF
200 I - Load L1 10000 Load current calibration L1
201 Load current L1 read only Load current measurement L1
202 I - Load L2 10000 Load current calibration L2
203 Load current L2 read only Load current measurement L2
204 I - Load L3 10000 Load current calibration L3
205 Load current L3 read only Load current measurement L3
207 Input current share 64 Current share for paralleled Rectifiers
208 I - Inverter 3200 Inverter current calibration L1
209 Inverter current L1 read only Inverter current measurement L1
210 I - Inverter L1 3200 Inverter current calibration L2
211 Inverter current L2 read only Inverter current measurement L2
212 I - Inverter L3 3200 Inverter current calibration L3
213 Inverter current L3 read only Inverter current measurement L3
Max. Rectifier pulse from zero cross  (1 unit =
216 Max. Rectifier pulse 32083 400ns)
32083 for 50 Hz,  26527 for 60 Hz
Min. Rectifier pulse from zero cross.  (1 unit =
217 Min. Rectifier pulse 6000
400ns)
Max. Rectifier pulse from zero cross for 12-Puls
218 Max Rectifier pulse, 12-Puls 4582 32083 for 50 Hz,  26527 for 60 Hz   (1 unit =
400ns)

Min. Rectifier pulse from zero cross for 12-Puls

219 Min. Rectifier pulse, 12-Puls 3750
(1 unit = 400ns)

220 Min. Rectifier pulse 7000 Minimum Rectifier pulse length  (1 unit = 400ns)
221 Secure pulse length 15000  
Rectifier start delay after Mains return in seconds.
222 Rectifier delay 5
(Poss. values 1 - 300 sec)
Rectifier soft start speed
223 Rectifier soft start 30
26ms x Max. Rectifier pulse / Rectifier soft start
Mains Rectifier period:
224 Rectifier period 50000 50000 for 50 Hz,  41666 for 60 Hz (1 unit =
400ns)
Max. Mains Rect. period
225 5000 Max. Mains Rectifier phase error  (1 unit = 400ns)
error
226 Rectifier Mains phase shift 16666 Phase to phase value L1 - L2 - L3 (1 unit = 400ns)

227 Max. Mains Rect. phase error 5000 Phase to phase error, L1 - L2 - L3 (1 unit = 400ns)

Maximum Rectifier current (1 unit = 0,1A)

228 Max. I - Rectifier 500
Power dependent.
Maximum rectifier output voltage. Alarm DC High,
229 UDC Maximum voltage 480
4116
Configuration for 5th harmonic filter:
0 = Disable option
254 5th harmonic filter 0
4050 = Connect filter with 50% load and disconnect
with 40%
0 = IM 0063 not present
255 New Rectifier driver 0
1 = IM 0063 present
279 Inverter soft start 60 Inverter soft start speed (Volt / second)
00020 in case of 12 - Bit Converters, Error code
292 Offset of fast AD-converters xxxxx 9F02
00040 in case of 14 - Bit Converters
Offset of slow AD-
293 00020 Verify for Error code 9D03 in case of problems 
Converters 
Security time of ON / OFF between IGBT's of the
295 Blanking time 15
same phase. (1 Unit = 0,6us) 
296 SSM failure delay 30 (ms) Filter for SSM failure detection (ms)
Threshold for SSM failure detection (A)
297 SSM failure tolerance xxxxxx (A) Currently disabled with Date 17.05.02,
 by setting a value of 40000 !!!
313 Rectifier over temperature 00002 Swithc Inverter OFF
Filter for user input relays (1 - 10 sec) Parameter.
318 User input filter 1
30, 31
 360 Battery backup calculation 00001 New algorithm for normal VRLA Batteries
366 DC Power supply failure 00002 Rectifier and Inverter shutdown and opening of K3
K6 will open only after when the SSM is switched
 389 K6 Configuration 00003
OFF.

Initial page   Adjustments

Parameters
 
Alarms
 
 
 
Setup values lost
During startup of the electronics or after a reset (watchdog or manual) the soft verifies the RAM
status by checking the value in Parameter 319. Should this value not be "26028", the CPU will insert
default values in various Parameters.
4000
This situation is indicated, as Parameter 5 will be set to 1, and thus inhibit the start of Rectifier and
Inverter.
Parameter 5 must be set to 0 manually and the setting of the rest of the Parameters verified with
PIOR, prior to start Rectifier and Inverter.
Watchdog reset
The watchdog circuit ordered a reset of the CPU.
In case the UPS did supply the load while the crash happened, a hardware circuit will activate the
4002 SSM and order the closure of K6. (Valid only for single units !!!)
The load is thus supplied from Mains.
After 30 seconds the Inverter will start automatically and supply the load if the actual conditions will
allow this and the Inverter was previously started manually.

UPS Failure
The master unit has detected the absence of a unit on the communication bus without the correct
4004
shut down sequence took place, i.e. the opening of Q1 of this unit.
Verify communication bus cabling.

Rectifier fuses
Micro switch on one or more of the Rectifier input fuses, indicate a blown fuse(s) and will cause the
shutdown of the Rectifier. As soon as the alarm is eliminated the Rectifier will again start
4100
automatically.

N.B. Only on units 150 - 500kVA !!

K4 closing failure
4102 Auxiliary contact on K4 indicates an open contactor after a closure command.
(Contact open with K4 open)   Rectifier cannot start.

K4 opening failure
4103 Auxiliary contact on K4 indicates an closed contactor after a opening command.
(Contact open with K4 open)
 Battery fuses (external)
(External Battery fuses) was programmed on one of the Input channels, of the three possible
Customer Interfaces IM 0005.
4104 The closure of this contact indicates either a failure of an external Battery fuse or failure of closure of
an external Battery contactor K3.
In case of paralleled Rectifiers on the same Battery, this causes the disabling of the Rectifiers current
share, however no other action.

Rectifier over temperature

The Klixon on the Rectifer bridge indicates a situation of over temperature.
4105 This alarm will not cause the shutdown of the Rectifier, but will inhibit to start it.

N.B. Only on units 150 - 500kVA !!

Rectifier input transformer over temperature

The built in Klixon in the Rectifier transformer indicates a situation of over temperature.
4106 This alarm will not cause the shutdown of the Rectifier, but will inhibit to start it.

N.B. Only on units 400 and 500kVA !!

Mains Rectifier out of tolerance

The Rectifier input voltage is not within the specified tolerances:

4110 At least one of the voltages measured phase - phase, is out of tolerance.
Mains Rectifier frequency out of tolerance.
Incorrect phase rotation of the Mains Rectifier

Low battery voltage (Stop operation)

Situation of Stop operation due to one of the following conditions:

Battery backup time is less then the time defined in Parameter 102, due to Mains Rectifier out of
tolerance. With no change i.e. Mains Rectifier voltage ok or a reduction of load, the Inverter will
shut down after timeout. The Inverter starts automatically, as soon as the backup time of the
battery has reached the time of Stop operation with the actual load.
The battery voltage results to be below the value set in Parameter 91.When the Battery voltage
4115
reaches the value in Parameter 90, the Inverter will shut down (Minimum voltage).
The Inverter restarts automatically as the battery voltage has reached the value in Parameter
92. (Nominal voltage)

The above mentioned conditions can be present at the same time. In this case Stop operation ends
only if backup time is superior then the time set in Parameter 102 and the Battery voltage is above
the value set in Parameter 92 (U-Nominal). 
 During Stop operation, the Inverter cannot be shutdown manually with the key OFF.
High Battery voltage
This Alarm can be from two independent sources. First source is the normal measurement of the DC
Voltage, second source is the UDC - Max detection circuit.

In the first case the Inverter is shut down if the situation persists to the following scheme:
(Remember that values indicated in the Parameters below are always displayed for 192 cells, to
obtain the actual value, calculate with the present number of cells.)

After 10 seconds if the voltage measured is within the values defined in Parameters 93 and 94.
4116
After 5 seconds if the voltage measured is within the values defined in Parameters 94 and 95.
Immediately if the voltage measured is superior the value defined in Parameter 95.Valid for any
type of Battery used !!

The Inverter will automatically start again, as soon as the voltage descends below the value of
Parameter 93.

In the second case the Rectifier is shut down, and will automatically start again as soon as the signal
from the UDC - Max detection has vanished. (Hardware circuit with hysteresis)

Battery earth fault

A leakage current Battery - Earth was detected. 
The threshold of this detection can be adjusted with Parameter 83. (256 units = 5mA)
Detection is based on the measurement of an asymmetry between the positive / negative pole of the
4117
Battery and earth. Such a situation can occur also during Rectifier soft start, or when the Inverter
shuts down.
This Alarm is purely indicative, with no influence to the UPS function. Increase if necessary Parameter
83. (Max. 511)

Battery fault
During Battery test the DC - Voltage resulted to be below the value set in:

Parameter 22, test voltage for manual Battery test

4118 Parameter 19, test voltage for automatic Battery test
Parameter 91, lowest tolerated DC - Voltage, depending on the number of cells.

In any of the above cases, the test will be stopped immediately, and the Rectifier returns to floating
voltage.

Switch Rectifier on or shutdown UPS

Mains voltage is not available and the Inverter switched Off. The load is therefore no more supplied. 
4130 n order do not discharge or  damage the Battery, the UPS should be shutdown completely.
 Verify:
Events Rectifier / Bypass out of tolerance, Inverter OFF

Rectifier control failure

During soft start, the output voltage of the Rectifier did not reach 250 DC, although the drive pulses
4140 have reached  the value set in Parameter 221. The LED inside the Rectifier symbol on the panel
blinks.
For Alarm reset open Q4, which causes the Rectifier to shutdown.

Inverter fuses
Signal from the auxiliary contact(s) of the Inverter output fuses This causes the shutdown of the
4301 Inverter which cannot be restarted as long as this condition persists.
Verify:
 Fuses, u-switch fuses and related cabling

Inverter cannot be switched ON

The Inverter cannot start due to one of the following conditions:
UPS over temperature (4955)
Low Battery voltage (4115 stop operation)
Inverter fuses (4301)
DC - Fuses (4308, only >60kVA)
4302 Overload (4570)
K7 opening failure (4305)
K3 closing failure (4420)
High Battery voltage (4116)
DC - Low (4700, UB - Min)
Emergency OFF (4563)
Bad RAM Batt. (4000)
Inverter cannot be switched OFF
Shutdown of the Inverter is not possible because transfer to Mains is not possible:
Mains Bypass out of tolerance (4410)
4303 Bypass locked (4535)
Inverter and Mains not synchronized (4581)
Stop operation (4115, 4570, 4955)
Condition of IS - Max during delay time specified in Parameter 136.

K7 closing failure
4304 After a closing command for K7 the auxiliary contact of K7 indicates the later is not closed.
(Auxiliary contact normally closed.)

K7 opening failure
The auxiliary contact of K7 indicates the closure of K7 without a closing command, consequently the
4305
 Inverter cannot be started.
(Auxiliary contact normally closed.)
Inverter output transformer over temperature (150 - 500 kVA only)
The Klixon inside the transformer windings indicate a situation of over temperature.
With Mains available the load transfers immediately to Mains and the Inverter is shutdown.
4307
With Mains not available the load will be supplied for 3 Minutes from Inverter, then the Inverter is
shutdown, if the condition has not changed.
The Inverter starts automatically again as soon as the temperature reaches normal values.

Blown DC Fuse
4308 One or more of the DC fuses are blown and consequently the Inverter shutdown.
The Inverter can be restarted manually as soon as the alarm condition is removed.

Driver failure
Detection of a failure on one or more SKIIP modules of the Inverter. (Over current, over voltage or
4309 over temperature)
After removal of the failure condition(s), the Inverter can be started again manually.
(N.B. Only 400 tand 500kVA)

Inverter voltage out of tolerance

4312 One or more phases of the Inverter output are out of tolerance specified in Parameter 113.
The Inverter shuts down and has to manually restarted.
Detection of IS-Max
Continuous IS-Max conditions over a certain software controlled period have caused the shut down of
the Inverter.
4320 Parameters 136 and 137. The inverter will start automatically if this happens occasionally.
3 times shutdown within the time specified in Parameter 76 will inhibit a further automatic start and
the Inverter must be started manually.
With the signal IS - Max permanently present, the Inverter remains blocked and cannot start. 
Inverter control failure
The synchronization signal (T2_R) of the slave UPS was detected to have a phase error superior to
the value set in Parameter 122. The Inverter is thus shutdown.
4340
The Inverter can be restarted, with persisting alarm ,however the LED inside the Inverter symbol
remains blinking, thus indicating that this Inverter cannot be used for load supply anymore and K7
remains open.

K6 closing failure
4404
The logic detects the  auxiliary contact of K6 indicating K6 to be open or closed with delay.

K6 opening failure
4405
The logic detects the  auxiliary contact of K6 indicating K6 to be closed or opened with delay.
    
SSM failure
Despite the blocking command for the SSM, a difference in the load currents at the input of K7 and
the input of Q1 was detected.
4406 A command to open K6 for 10 seconds is given, after which K6 is closed again. If after 3 times of
this, the currents are still different, then K6 remains open definitively.
Currently set to a value of 40000, which actually disables a detection. (17.05.02)
Parameter 297.

K8 closing failure
4408 Auxiliary contact on K8 indicates an open contactor after a closure command.
(Contact open with K8 open)

K8 opening failure
4409 Auxiliary contact on K8 indicates an closed contactor after a opening command.
(Contact open with K8 open)
Mains Bypass out of tolerance
Voltage Mains Bypass is signaled to be out of tolerance due to one of the following conditions:

At last one of the voltages measured phase - Neutral are out of the tolerance set in Parameters
4410
118, 119
Mains frequency out of tolerance
Incorrect phase rotation at the Mains Bypass input

K3 closing failure
4420 The logic detects that K3 after a closing command is not closed. (Aux. contact normally open)
With Q1 closed, the Inverter cannot be started.

K3 opening failure
4421
The logic detects that K3 after a opening command is not open. (Aux. contact normally open)

Inverter output power insufficient

4520 The actual load supplied from Mains exceeds 100% of the ups system and consequently the load will
not transfer to Inverter.

Bypass power insufficient

4521 The UPS cannot transfer the Load to Mains due to either Mains failure (4410), K6 open (4404) or is
not synchronized with Mains (4582)

Fan failure
4522
The fan control board IM 0051 indicates a malfunction of one or more ventilators.
 Load locked on Mains
The UPS has blocked the load on Mains after detection of 3 transfers Inverter - Mains in less than the
4530
time in seconds specified in Parameter 75.
The load is free again for transfer at the end of the time in seconds defined in Parameter 74.

Load on Mains by error detector

The load on a single UPS was transferred to Mains due to an error detector signal.
4531
The Master unit decided to transfer the Load to Mains after having received from all the other UPS's
the presence of an error detector signal.
Emergency OFF / Total OFF
On the emergency OFF input of the customer interface an opening contact was detected.
Consequently K3, K4, K6, K7 and K8 open and the Rectifier, Inverter and SSM are shutdown. 
4563
Only after closure of the emergency contact and a reset a reset (Press key Inverter OFF) the UPS can
start again.
Consult the chapter Emergency OFF for a detailed description.

Overload
See also chapter Overload.
UPS in overload condition, with load >125% on Inverter and Mains not available. This overload
condition will cause a timeout with stop operation, according to the table below, followed by a "Load
OFF" at the end of it.

On Mains, any load superior 150% is considered as overload, without however going into stop
operation, as in the previous Sitepros of series 4 and 5 !!
4570 Load on Inverter and bypass not available:
After timeout the Inverter is shut down and can be restarted after a delay of 3 Minutes.

Load =125% 10 Minutes

Load =135% 3 Minutes
Load =150% 1 Minute
Load =175% 5 Seconds

Overload, Load on Mains

The load will be transferred due to an overload superior 115%, or for a load from 100% to 115%
4571
transfer will take place with the delay specified in Parameter 125.
As soon as the load will be inferior 100%, the load is retransferred to Inverter.

Inverter and Mains not synchronized

4581 The phase error between Mains and Inverter is superior to the value in Parameter 123, and
 consequently after a few seconds K6 opens.

Main board battery change needed

4681 The mainboard lithium battery must be replaced, after that it is necessary to set the parameter 264
to the default value.

DC capacitors change needed

4682 DC capacitors must be replaced, after that it is necessary to set the parameter 265 to the default
value.

AC capacitors change needed

4683 AC capacitors must be replaced, after that it is necessary to set the parameter 266 to the default
value.

Fan replacement needed

4684
FANs must be replaced, after that it is necessary to set the parameter 267 to the default value.

Service Maintenance overdue

4685 Service maintenance must be done, after that it is necessary to set the parameter 68 to the default
value.

Battery Over temperature

4697 Battery temperature exceeds the value set in Parameter 82.
The Alarm can be disabled by setting Parameter 82 to 0.

Insufficient Battery power

4698 Indication, that in case of Mains failure the backup time of the Battery would be less then Stop
operation time installed in Parameter 102.

Conditions inhibit execution of Battery test

The Battery test is postponed due to one of the following conditions:

Battery not fully charged (Automatic test)

4699 Load not supplied from Inverter (Automatic test)
Rectifier OFF
K3 open
The actual Load is < 10% (Automatic test) or > 80%.

DC Low
The Battery voltage measured is below the value installed in Parameter 90 (U-Minimum) 
(Attention the displayed value always corresponds to 192 cells, while decision taking is based on the
4700
value calculated from the number of cells installed in Parameter 89 !!!) 
The Inverter is shutdown and can be restarted only when the Battery has reached the level installed
 in Parameter 92 (U-Nominal).

Load locked on Inverter

The load was locked on Inverter after 3 commutations Inverter - Mains within the time window
4900 specified in Parameter 75.
The load is free again for transfer at the end of the time in seconds defined in Parameter 74.
During the "lock time" any eventual error detector signal will be ignored.
Over temperature UPS
A UPS temperature superior the value in Parameter 138 is measured.
If Mains are a available the Inverter is shutdown Immediately and the load transferred to Mains.
4955
If Mains are not available and no change takes place, stop operation is issued and the Inverter shuts
down after 3 Minutes.
The Inverter will restart automatically with the temperature decreased to lower temperature. 

Switch off Load (Overload)

4998
At the end of stop operation with overload on the Inverter, the UPS disconnects from the load.

Switch off Load (Low battery / Over temperature)

4999 At the end of stop operation due to either end of autonomy, minimum Battery voltage or over
temperature, the UPS disconnects from the load as there was no possibility to transfer to Mains.
 

Initial page | Messages

Overload
 

Any load superior 100% of the nominal output power, also if applied only to one of the three phases,
must be considered as overload.

Attention: The calculation for an overload condition is based on the load current of each phase. It's
therefore possible to read an overload percentage of a single phase, while the percentage of the UPS total
load indicates less then 100%, this often due to a phase shift, current - voltage, which is different to the
value of  0,9 or 0,8 specified.

The response of the UPS to an overload condition is depending on the percentage of overload as follows:

Important: The description below is valid also for paralleled UPS's. In this case however not the load of a
single UPS is considered, but the system load. Therefore the parallel system reacts identical to overload
as a single UPS would. 

Please Note: Introduction of Firmware version 3.18 for the control board with ECN 1289. With this
version the timeout and percentage of some values of Stop operation have been modified as follows:

125% - 126% = 10 Minutes.

127% - 135% = 3 Minutes.

136% - 151% = 1 Minute for 10-325kVA and 30 Seconds for 400-500kVA.

> 151% = 3 Seconds.

< 115%: No reaction, only indication on load measurement

> 115%: With Utility available, transfer to Mains and Alarm 4571: Overload: Load on Mains. With
Utility not available Alarm 4570: Overload.

> 125% Alarm 4570: Overload + Stop operation, with timeout depending on load percentage. (125%
=10 Minutes, 150% = 30 Seconds) See Alarm 4570. 

With Utility available, the load is transferred to Mains. 

In case Utility voltage is not available, timeout of stop operation starts At the end of which the
Inverter is shutdown and the output transferred to Utility.

In case of separate inputs for Rectifier and Bypass and Utility failure only for the Rectifier, the load is
transferred to Bypass at the end of stop operation.

Should during the timeout of Stop operation the load decrease below 100%, then Stop operation
terminates and the message 4572: No more overload, will be issued.

Auto start: The Inverter starts again automatically after 3 Minutes recovery time, after the end of
Stop operation and Inverter shutdown.

See ALARMS  4570, 4571 and message 4561 for Stop operation timeout and Overload values with
load on Mains.
 

Initial page
 
Description of changes with Firmware 3.30 & 10.0

Below a listing of the newly introduced features with this versions:

Adapting the Rectifier Mains input frequency range to the values in the Data sheet. (+/- 10%)

Parameter 313 for the programming of the functionality in case of Rectifier overtemperature. (4105
& 4106)

Parameter 360 allows to choose between Battery backup algorithms, in particular the calculation
based on active Load power.

In page 6, line 3 of the Display, the necessary number of UPS (x UPS) for redundancy in a parallel
system is indicated, instead of the previous  Load percentage. On a single unit the this indication
remains blank.

Introduction of PMAD (Preventive Maintenance and Advanced Diagnostics), to improve system

availability, by indicating critical situations of the UPS:

Discontinuity on the communication lines of the parallel bus or the connectivity bus. (Parameters
249, 251, 262 and 263.)
Problems of Load sharing. (Parameters 350, 259 and 261)
High AC - Ripple on the DC-Link voltage. (Parameter 349)
Time out for the replacement of critical components, like Battery, DC-Capacitors, AC-Capacitors and,
or Ventilators.

See the pages PMAD for a more detailed description.

New Load percentage calculation based on the measurement of following values:

RMS current defined in Parameter 110.

Peak current defined in Parameter 111.
Inverter Series current (IS),. defined in Parameter 351.

Inverter Series current will be considered once the RMS Load current  exceeds the threshold set in
Parameter 253,
in addition it takes into account the Inverter voltage, the active Load power, the AC-Capacitors value
and the output cos phi.
Active Load power is defined in Parameter 337.
Visualization of the Power factor can be activated in the measurement pages of the Display with
Parameter 388 with +/- 0.xx. While + indicates inductive Load, - indicates capacitive Load.

In Parameter 389 the behaviour of Contacter K6 can be defined. Now, with blocked Bypass, K6 opens
only when the SSM is switched OFF.

Battery Boost charge is introduced with Parameter 413 for Boost charge ON level, Parameter 414
defines the Boost charge OFF level, while Parameter 412 the Boost charge voltage per Battery cell
can be set.

In Parameter 147 an internal or external K3 configuration can be defined. In cases where no

indication about the contactor status is given Parameter 147 set for 00002) the UPS will consider the
Battery as connected with DC-Voltage exceeding 250V.

New Service codes have been created for the monitoring of the fast A/D converters (9D10 - 9D1D).
Forthe slow A/D Converters the codes are 9D20 - 9D2A.

In Bit 02 of Parameter 411 the action of Load OFF in a Parallel system can be defined:
Bit 02 set for 0 = Load OFF (default) for all units of the paralleled system. Set to 1 = Load OFF only
on this Unit (in this case individual Load OFF reset on each unit).

In Parameter 366 the behaviuor of the UPS in case DC Power supply failure can be defined. Default
setting = 00002.
With this configuration Rectifier and Inverter will shutdown and K3 open in case of failure. (Alarm
4701 is issued)

Initial page ¦ Firmware update

 
Parameter info

Never change Parameters with critical load connected to the UPS !!

Before changing Parameters, switch the Load to maintenance Bypass Q2.
Change Parameters with only logic power on.

Parameters define to a great part the function of the UPS.

Apart from a few Resistors Rx, all settings, adjustments, calibrations and personalization of the UPS,
must be done with the Parameters.

Parameters are divided into 3 levels: See also "Access to Parameters" below.

User Parameters: These Parameters can be directly accessed from the panel by pressing the key
"Parameters"
Expert Parameters: To access this Parameters a password is needed. Some basic settings of the UPS
like output voltages or number of battery cells can be defined.
Service Parameters: Access with a Password different to the above, only for Service engineers.
Expert Parameters are displayed first, when entering the service Parameters.

Attention:
Although you have complete access to all Parameters, this does not mean to have the permission to
change them all. In particular Parameters related to Rectifier and Inverter regulation shall not be
touched, unless ordered or suggested from our diagnostic experts which can be addressed under service-
[email protected] . 
This Parameters are therefore neither listed nor explained in this document.

The value of some Parameters might change due to adaptions, new experiences or improvements. In the
page Software a chronological listing of some of this changes are shown.

Below a description of the main functions of the Parameters, followed by an explanation of how to access
the different levels of the Parameters.

The main functional groups of Parameters:

Parameters of similar functions can be put into one of the main groups shown below:

Power depending Parameters:

Parameters which are related to the output power of the UPS.
 Personalization Parameters:
All Parameters which define the mode of function of the UPS.
Examples: Battery and related Parameters, programmable functions like channels of the customer
interface, Bypass etc.
Calibration Parameters:
For the calibration of all measurements.
Regulation Parameters:
With these Parameters the performance of the  Rectifier and Inverter regulation circuits can be
influenced.
DSP Parameters (mainly for Inverter and Parallel regulation)

Access to Parameters

Parameters offer in a most convenient way the possibility of adjustments, adaptions and other
interventions on the UPS, without any hardware changes, allowing thus to resolve many problems due to
specific loads or particular Mains conditions by simply changing a number or value.
As much this can help to resolve problems, as much it can create problems if settings of Parameters are
wrong.
To protect therefore the customer and the UPS from wrong manipulations, some of the Parameters are
accessible only with a password.
The Parameters are for that reason divided in 3 levels:

First level: Access without password, simply by pressing the key for the Parameters.
Parameters on this level have no influence on the function of the UPS and are translated in every
available language. See listing below.
To access the Password screen press the keys for "ok" and "parameter" simultaneously.
Second level: Intended for the customer with advanced knowledge and of course the service
engineer.  Access only via password. (Parameters are displayed only in English)  Listing see below.
Password: "YYYYYYYY"
Third level, reserved exclusively for the service engineer, with access to all Parameters, with a
password which is different to the above.
Listing see Parameters List. Password: "0XXXXXX0".
In third level Parameters also the second level Parameters are displayed.

How to change a Parameter:

After entering the desired level of Parameters, scroll with the "+" key to the page of the Parameter
you want to change.
Move then the cursor with Key "-" to the Parameter you want to change.
 Press Key "ok" to enter edit mode.
Move with Key "+" the cursor to the Parameter value you want to change and change with Key "-".
Make sure for correct value, then confirm and install the new Parameter by pressing again Key "ok".
Press "metering" to return to the main screen.
N.B. As long as the new value is not confirmed with Key "ok",  you can exit at any time the
Parameters without any change, by pressing either Key "measuring" or Key "alarms".

Never change Parameters with critical load connected to the UPS !!

Initial page
 
Parameter 1st Level (User)
 
 
Press key "parameters" for access
 
Parameters on the screen Meaning of Parameter
DATE AND TIME
dd.mm.yy (must be later 1966)
Date
hh.mm.ss (format 24h)
Time
PROTOCOL SETUP
Y/N
Modem enabled
String of max. 15 characters
Init
Y/N
Alarm
Delay in seconds (0 - 99)
Delay
Tel 1 Max. 15 characters
Tel 1 enabled Y/N
Tel 2 Max. 15 characters
Tel 2 enabled Y/N
Tel 3 Max. 15 characters
Tel 3 enabled Y/N
Tel 4 Max. 15 characters
Tel 4 enabled Y/N
LCD Display Give the UPS any name you like. Max. 7
UPS name characters
Contrast Contrast of LCD Display (0 - 9)
Language Choose 1 of 10 possible languages.
PRINTER SETUP
600/1200/2400/4800/9600
Baud
Odd / even / X no (parity)
Parity
7 or 8
Bits
Xon / No
Handshake
Y/N
Print All
PRINTER COMMANDS
Y/N
Print Measure
Y/N
Print Alarms
Y/N
Print Parameters

Initial page | Parameters

 
Parameter 2nd Level
 
 
Password for access:  YYYYYYYY
 
Parameters on the screen Meaning of Parameters
Battery NiCd / Lead Acid / Boost
Float Voltage Depending on number of Battery cells
Capacity Max 999Ah
Ib Maximum Standard and max. 20% capacity
Number of cells Standard 240. See Battery adjust
Autonomy, (Backup time) 3 - 600 Min.
Stop operation Min.1 Min./ Max. Autonomy time
Bypass locked Y/N
Mains (Utility) Tolerances Maximum and Minimum Bypass Mains voltage
Mains Over voltage tolerance. No limits for settings.
Mains Under voltage Normally set for +/- 10%
Auto Battery test
Day
Day time See page "Automatic Battery test" for details.
Test per year
Enabled = N (Y)
Manual Batt. test
U - Test
See page "Manual Battery test" for details.
Time
Start
Command: Local / Remote / Both
Filter for Input channels 0 - 10 sec.
Commands: Both Filter for Mains Rectifier and Bypass voltage out
Input filter of tolerance. 
Mains filter (Panel, Events and Customer Interface)
Sync filter Filter for alarm "Inverter and Mains not
synchronized".
(Panel, Events and Customer Interface)
 6 programmable output relays on each board.
3 Boards can be paralleled for totally 18
SET OUTPUT RELAYS
channels.
Board . 1 (ok)    RL : 1
Program here the desired function, see user
Fct. : Over temperature
channels
Filter :     000 s
Program here the delay of the above signal in
sec.
2 programmable input relays on each board
SET INPUT RELAYS
3 boards can be paralleled for 6 channels totally
Board : 1   (ok)   RL : 2
Program here the desired function, see input
Fct. : Generator ON
channel
Set Inverter output voltage:
Inv. Voltage   = 277V
277 / 480 Volt

Initial page | Parameters

 
DSP Parameters
 
Below a listing of the partially Power depending DSP Parameters. These Parameters define
mainly the Inverter regulation and Parallel functionality. Do not change them, unless advised
from our Service or R&D:
 
Par. 10 20 30 40 50 80 100 120 150 225 300 400 500
                           
191 65400 65400 65400 65400 65400 65400 65400 65400 65400 65400 65400 65400 65400
208 540 800 1600 1600 1600 3200 3200 3200 3200 9600 9600 16000 16000
210 540 800 1600 1600 1600 3200 3200 3200 3200 9600 9600 16000 16000
212 540 800 1600 1600 1600 3200 3200 3200 3200 9600 9600 16000 16000
244 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600
245 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
248 800 800 1600 1600 3200 3200 4800 4800 4800 12000 12000 16000 16000
250 800 800 1600 1600 3200 3200 4800 4800 4800 12000 12000 16000 16000
252 800 800 1600 1600 3200 3200 4800 4800 4800 12000 12000 16000 16000
272 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
273 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000
274 800 1400 1700 1900 2000 2600 2800 2900 3000 5000 6000 7500 10000
275 0 0 0 0 0 0 0 0 0 0 0 0 0
276 70 70 70 150 150 70 150 150 150 150 150 150 150
277 2000 1000 1100 800 800 700 500 400 300 220 180 200 90
278 480 480 480 480 480 480 480 480 480 480 480 530 530
280 450 450 450 450 450 450 450 450 450 450 450 450 450
281 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900
282 707 707 707 707 707 707 707 707 707 707 707 707 707
283 2121 2121 2121 2121 2121 2121 2121 2121 2121 2121 2121 2121 2121
284 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
285 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
286 1000 1000 1000 1000 1000 1000 1000 1000 400 500 500 200 200
287
 0 0 0 0 0 0 0 0 0 0 0 0 0
288 100 100 100 100 100 100 100 100 100 100 100 100 100
289 900 900 900 900 900 900 900 900 900 900 900 900 900
290 210 420 630 850 1100 1800 2100 2600 3200 4700 6300 10300 10300
298 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10300 10300
300 80 80 80 80 80 80 80 80 80 80 80 80 80
301 100 100 100 100 20 20 20 20 20 20 20 20 20
302 80 80 80 80 80 80 80 80 80 80 80 80 80
303 100 100 100 100 20 20 20 20 20 20 20 20 20
304 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000
305 125 125 125 125 125 125 125 125 125 125 125 125 125
306 200 200 200 200 200 200 200 200 200 200 200 200 200
307 1200 1200 1200 1200 1200 1200 1200 1200 1200 4000 4000 4000 4000
308 50 40 40 20 30 20 100 20 40 220 220 150 150
309 150 200 200 170 170 160 190 410 500 1000 1000 950 1400
310 7 7 7 7 7 7 7 7 7 10 10 10 10
311 14 14 14 14 10 10 10 12 12 12 12 14 14
312 100 100 100 100 100 100 100 100 100 100 100 100 100
368 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
369 300 300 300 300 300 300 300 300 300 300 300 300 300
370 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
371 600 600 600 600 600 600 600 600 600 600 600 600 600
372 200 200 200 200 200 200 200 200 200 200 200 200 200
373 29 29 29 29 29 29 29 29 29 29 29 29 29
374 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000
375 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
376 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
377 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 833 1000 1000
378 10 10 10 10 10 10 10 10 10 10 10 10 10
379 70 70 70 70 70 70 70 70 70 70 50 70 70
380 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700
381 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002
382 20 20 20 20 20 20 20 20 20 20 20 20 20
 383 6400 6400 6400 6400 6400 6400 6400 6400 6400 6400 6400 6400 6400
384 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000
385 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000 23000
386 300 300 300 300 300 300 300 300 300 300 300 300 300
387 880 880 880 880 880 880 880 880 880 880 880 880 880
400 600 600 600 600 600 600 600 600 600 600 600 600 600
401 100 100 100 100 100 100 100 100 100 100 100 100 100
402 6005 600 6005 6005 6005 6005 6005 6005 6005 6005 60050 6005 6005
403 0 0 0 0 0 0 0 0 0 0 0 0 0
404 10 10 10 10 10 10 10 10 10 10 10 10 10
405 8002 8002 8002 8002 8002 8002 8002 8002 8002 8002 8002 8002 8002
                           

Initial Page ¦ Parameters

 
Power depending Parameters
 

Par. kVA
  10 20 30 40 50 80 100 120 150 225 300 400 500
086 40 40 60 60 60 80 80 80 100 100 100 150 150
139 50 50 50 50 45 45 45 45 45 45 45 45 45
160 130 130 250 250 250 500 1000 1000 1000 2500 2500 3750 3750
163 16 24 40 56 80 160 160 160 320 320 320 480 480
164 65 65 125 125 250 250 500 500 500 1250 1250 1875 1875
166 65 65 125 125 250 250 500 500 500 1250 1250 1875 1875
199 40 40 45 45 45 55 70 70 110 110 110 110 110
200 270 400 800 800 800 1600 1600 1600 1600 4800 4800 8000 8000
202 270 400 800 800 800 1600 1600 1600 1600 4800 4800 8000 8000
204 270 400 800 800 800 1600 1600 1600 1600 4800 4800 8000 8000
228                       9300 11300
234 32768 32768 32768 32768 8192 8192 8192 8192 2048 2048 2048 2048 2048
235 8192 8192 8192 8192 2048 2048 2048 2048 512 512 512 512 512
236 4096 4096 4096 4096 4096 4096 4096 4096 2048 2048 2048 2048 2048
237 512 512 512 512 512 512 512 512 128 128 128 128 128
254 2530 2530 2833 2833 2833 3035 3035 3035 3035 3035 3035 3035 3035
297 3 5 10 10 20 20 20 20 20 40 40 50 50
253 1 3 4 6 7 11 14 17 21 31 42 55 69
314 50 100 200 200 200 300 350 400 600 900 1200 1600 2000
351                       8174 10267
337                       3600 4500
350 14 29 43 58 72 115 144 176 216 328 432 576 722
395 100 100 100 100 150 150 150 150 200 200 200 300 300
110 12 24 36 48 60 96 120 144 181 271 361 481 602
111 36 72 108 144 181 289 361 433 542 812 1083 1444 1805
 

Initial page ¦ Parameters

Commissioning Report for SG  Series
 

Date:   Service Engineer:      

 
 
Customer Company:      
 
 
Installation Address:      
     
     
Contact Person:      
Tel:       E-mail:      
Site contact: (if different)      
Tel:       E-mail:      
 

UPS number: A -      -     

 
 
     
Signature:  
 

Passed Yes Not

Subject Description
è þ þ
General Control on positioning the UPS
  General conditions: battery and UPS installation area
  Visual inspection, check of any transportation damage
  Check room ventilation for UPS cooling
  Accessibility of UPS sides and/or rear for preventive maintenance
  Control delivery completeness. Check Options (LINC, SNMP, Battery Fuse, Filter)
  Remove transport protections and fixations
  Mechanical inspection of screws and power connections; tighten where needed
  Fans Control (running free)
  Check internal connections
  Verify plugs and flat-cable connections of the different PCB's

Installation Control before powering the UPS

  Check installation: sizing of cables and rating of fuses for Utility and Battery
  Check all the external cable connections (utility, battery, load)
  Check and tight external connections
  Check links for Bypass and Rectifier Utility according to installation
  Isolation measurement (with Installer) upon Customer request
  Ohmic check of the installation
  Control of the batteries positioning and battery connector
  Check Battery voltage (value, polarity)

  Powering Load from Maintenance Bypass

  Check output distribution connections and eventual external manual bypass
  Connect external maintenance bypass or UPS Q2 to supply load

Battery Control of External Battery bank

  Check/screw battery connections
  Check and eventually provide proper earthing of battery enclosure
  Check correct polarity of the blocks
  Check voltage and polarity on positive and negative pole of battery bank
  Check symmetry of battery voltages to Earth

Passed Yes Not

Subject Description
è þ þ
System Controls "on power" of UPS module
  All manual switch open (Q1, Q2, Q4, Q3)
  Check Input mains voltage Rectifier and By-Pass (Voltage, phase rotation)
  Connect Utility and check the functionality of Power Supply board
  Check RS232 communication interface running Service Application
  Check and eventually adjust Battery parameters (Type, N° of cells, Autonomy)
  Low Voltage Start-up procedure
  Perform test procedure and check correct rectifier and inverter functionality
  Set correct values on modified parameters
  Rectifier Section
  Control rectifier soft-start
  Check UDC voltage (value, polarity)
  Check K3/Battery fuses closure command/indication
  Connect Batteries (close fuses)
  Connect and check battery temperature sensor
  Inverter Section
  Control Inverter soft-start
  Check Inverter output voltage (value, phase-rotation, waveform)
  Check CP current values
  Bypass (SSM) Section
  By-Pass static switch activation
  Check output voltage (phase rotation)
  Control fans (outflow)
  Control synchronization between by-pass and inverter
  Load transfer
  Check bypass voltage readings on UPS display (eventually correct)
  Check inverter voltage adaptation and load transfer procedure

Passed è Yes Not

Subject Description
þ þ
Tuning Control and activation of special functions according to Customer requests
  Information / activation of automatic battery test
  Information / Parameter adjustment for General alarm (delay, etc)
  Information / control signals on dry contacts
  Information / check / connect LINC-Box / SNMP box/card
  Delete alarm memory

Electric UPS on LOAD

  Supply load by UPS Q2
  Control Load Current on output distribution (value and waveform)
  Switch the load on UPS bypass (SSM)
  Control (eventually correct) measurement values on display
   Switch the load on inverter
  Perform a Manual Battery Test
  Check system operation during mains breakdown

Delivery Delivery to customer

  Instruction of the customer (Operation, service-check, alarms)
  Delivery of the entire system with option (LINC and SNMP option, ...)
  Fill-outs and signing of Acceptance protocol

Remarks:

     
     
     
     
     
     
     
Further Action Required:
     
     
     
     
     
     
     

 
 

Initial page
 
Daisy
 
 

A new Daisy, with a new look and some additional features.

In particular, that it's capable to read the new as well as the old protocol automatically.

Same cable as for the old Protocol. Connection can be to the RS 232 port on the Customer Interface IM
0005 for the new protocol, or to J11 for the old protocol.
Daisy will recognise automatically either of the protocols. That means you can use this Daisy also on
Sitepro units of older series. Different plugs for old / new protocol.

However, the information from the UPS, also sometimes shown in a different form, is identical to the
information of the old Protocol.

Disadvantage: Due to the increased word length in the new Protocol (32 bit instead of 16) and identical
Baud rate, this Daisy is reacting very slow.

Advantage when used on Parallel systems: Since the new Customer Interface IM 0005 has a "Bus
structure", no enabling or disabling with Jumpers of the RS 232 port is necessary, as it is necessary with
the old Protocol.
You can plug in Daisy on any RS 232 port on any Parallel Unit of series 6.

In version 0.0 of Daisy, a file called codes.eve is missing. This file exists on all older versions and can be
copied directly from any Daisy to this new version.

To activate Daisy after starting it, you must first select the COM port. See below.

See below some screens of Daisy:

Attention: Changing date or time between reading of events, can cause incorrect or missing display of
events !!! 
 

Initial page
 

Emergency OFF
 

In a case of danger it is possible to shut down immediately the UPS and to separate it from the load and
input by opening an external contact of a "Emergency switch", (Mushroom type) which must be
connected to the customer interface IM 0005 of the UPS. 
See the page Customer Interface for connection details, or the operating manual. 

Functional description with contact opened:

K6, K7, K3, K8 and K4, open immediately 

Rectifier and Inverter are shutdown 

SSM (static switch) disabled  

The condition is signaled with the alarm Emergency off / Total off, 4563

The UPS remains in this condition as long as the contact stays open. 

After closure of the contact:

Press the key "OFF" (Inverter OFF) on the panel,  for Reset of Emergency OFF. 

K6 closes and the SSM activated then closes K8, if bypass utility is available and Q1 is closed. 
The load is then supplied from utility. 

K4 closes, the Rectifier starts and K3 will close at the end of soft start. 

It is now possible to restart  the Inverter manually

After Inverter start, the load will transfer automatically to Inverter..

IMPORTANT:
In case of paralleled Interfaces (up to 3) the Emergency OFF contact is connected to one Interface only
(any of the 3), but the bridge on X2 and Jumper JP3 must be removed on all other boards.

In a parallel system, each unit in the system needs it's own contact connected separately to the customer
interface IM 0005, respecting the above, in case of more then one Interface.

 
Initial page| Customer Interface
Front view 10 and 20kVA
 
 
 
Cabinet size: 680 x 800 x 1800 mm (width, depth, height)
 

 
 

Component Reference
   
F16, F17, F18 Bypass reference L1, L2, L3
F19, F20, F21 Inverter reference L1, L2, L3
F22 U - Inverter L1 for K50,. 5th filter
F23, F24, F25 Load reference L1, L2, L3
F11, F12 Transformer TR2 for AC Power supply
F13, F14, F15 Rectifier reference L1, L2, L3
F26, F27 DC - Voltage reference - / +
F28, F29 DC - Voltage for Power supply
F31, F32, F33, F34, F35, F36 Surge suppressors Utility inputs
 

Initial page
  
Front view 30 and 40kVA
 
 
 
Click on any of the PCB's to access their layout
Cabinet size: 680 x 800 x 1800 mm (width, depth, height)
 
 Component Reference
   
F16, F17, F18 Bypass reference L1, L2, L3
F19, F20, F21 Inverter reference L1, L2, L3
F22 U - Inverter L1 for K50,. 5th filter
F23, F24, F25 Load reference L1, L2, L3
F11, F12 Trafo TR2 for AC Power supply
F13, F14, F15 Rectifier reference L1, L2, L3
F26, F27 DC - Voltage reference - / +
F28, F29 DC - Voltage for Power supply
F31, F32, F33, F34, F35, F36 Surge suppressors Utility inputs
Terminals to Load, and connection to Rectifier utility in case
X1
of separate inputs for Rectifier and Bypass.
X2 Terminals for utility input
Step down transformer of Bypass utility voltage for AC
T2
power supply.
Step down transformer of UPS output voltage for the supply
T3
of ventilators and 24 Volt external supply. ( 277V - 230V)
3 Ventilators for Inverter and Rectifier bridge cooling. 
Ventilators 3 (2 for 30kVA) Ventilators, accessible from the top of the
UPS, for the cooling of the magnetic components.

Initial page
 
Front view 50 and 80kVA
 
 
Click on any of the PCB's of the drawing below to access layout.
Cabinet size: 800 x 800 x 1800 mm (width, depth, height)

Component Reference
   
F16, F17, F18 Bypass reference L1, L2, L3
F19, F20, F21 Inverter reference L1, L2, L3
F22 U - Inverter L1 for K50, 5th harmonic filter
F23, F24, F25 Load reference L1, L2, L3
F11, F12 Trafo TR2 for AC Power supply
F13, F14, F15 Rectifier reference L1, L2, L3
F26, F27 DC - Voltage reference - / +
F28, F29 DC - Voltage for Power supply
F31, F32, F33, F34, F35, F36 Surge suppressors Utility inputs
Terminals to Load, and connection to Rectifier utility in case of
X1
separate inputs for Rectifier and Bypass.
X2 Terminals for utility input
Step down transformer of Bypass utility voltage for AC power
T2
supply.
Step down transformer of UPS output voltage for the supply of
T3
ventilators and 24 Volt external supply. ( 277V - 230V)
4 Ventilators for Inverter and Rectifier bridge cooling.
Ventilators 3 Ventilators, accessible from the top of the UPS for cooling of
the magnetic components.
   

Initial page
Front view 100-150kVA
 
UPS's of 100, 120 and 150 kVA have the same cabinet size and the same internal Layout.
Cabinet size: 1200 x 800 x 1800 mm (width, depth, height)
Different is only the number of filter Capacitors and the rating of magnetic components.
The ratings of SCR's for Rectifier and SSM and IGBT's of the Inverter bridge are identical for 100, 120
and 150kVA.

Listing of Fuses for Reference signals and supply

 Connects
Fuse Number Function
to
TR2, AC
F11, F12 AC Power supply. Utility Rectifier L1+L2 supply
trafo
IM 0049,
F13, F14, F15 Rectifier Utility reference X2 pin
1,2,3
IM 0049,
F19, F20, F21 Inverter output voltage reference X4 pin
1,2,3
IM 0049,
F16, F17, F18 Bypass Utility reference X3 pin
1,2,3
IM 0049,
F23, F24, F25 Load voltage reference X5 pin
1,2,3
IM 0049,
F26 -, F27+ UDC reference voltage X1 pin1+
pin4- -
IM 0061,
F28, F29 DC Power supply +UDC - UDC J10 / 1+,
5-
TR3:
Ventilator
supply
F30 L2 Load voltage for Ventilator supply and supply for PA
PA: 24V
for
customer
Contactor
F22 Supply for K50 5th
harmonic
F31, F32, F33 Surge arrester of Utility Bypass voltage  
F34, F35, F36 Surge arrester of Utility Rectifier voltage  
Initial page
 
Front view 225 and 300kVA
 
 
UPS's of 225 and 300 kVA have the same cabinet.
Cabinet size: 16500 x 800 x 1800 mm (width, depth, height)
 

 
 

Component Reference
   
F16, F17, F18 Bypass reference L1, L2, L3
F19, F20, F21 Inverter reference L1, L2, L3
F22 U - Inverter L1 for K50,. 5th filter
F23, F24, F25 Load reference L1, L2, L3
F11, F12 Transformer TR2 for AC Power supply
F13, F14, F15 Rectifier reference L1, L2, L3
F26, F27 DC - Voltage reference - / +
F28, F29 DC - Voltage for Power supply
F31, F32, F33, F34, F35, F36 Surge suppressors Utility inputs
 

Initial page
Input Channels (Customer Interface)
Two input channels, for the programming of various functions are available on the customer interface.
The function is activated by closing a contact.
The programming of this functions is done from the second level Parameters. (Set Input relays) or in
Parameters 30 and 31.

BOARD: Choose 1 of 3 possible customer

interfaces
RL: Choose 1 of 2 Input relays
Fct. : Assign 1 of  7 possible functions.
See listing below.

A filter for these Input signals (0 - 10 seconds) can be set in page 6, Input filter, or in Parameter 318.

Channel 1 on terminal X1:  10, 21 or on Connector J2:  10, 23

Channel 2 on terminal X1:  11, 22 or on Connector J2:  11, 24

Selectable functions are the following:

0 = No function

1 = Inverter ON

2 = Inverter OFF

3 = Print all (Events, Measurements, Parameters)

4 = Status relay (allows to read the status of the input relay on one of the 6 output relays, when
these are programmed for "relay input 1 or 2". See Output channels.

5 = Generator ON

6 = Auxiliary closing contact of external Maintenance Bypass. (Same effect as the auxiliary contact of
the internal Q2. Also listed in the events as Q2 open - closed)

7 = External Battery fuses, or external K3. (from software version 2.0)  See Alarm 4104, "Battery
fuses".
Voltages applied to contacts:

Maximum DC / AC: 24V / 1,25A

IEC 950 (SELV circuit)
Minimum DC: 5V / 50mA

See also the page "Customer Interface".

Initial page | Output channels | Customer Interface

Messages
 
 
 
Mains Rectifier ok
4111 All voltages measured phase - phase of the Mains Rectifier input and the input frequency, are within
tolerance. Phase rotation is correct.

Start Battery test

4119 A Battery test has started after a command for  either manual or automatic test.
The Rectifier output is lowered and the discharge starts. See Battery test for details.

End of Battery test

4120 The manual or automatic Battery test was terminated, either because of Battery failure (4118) or
simply because the test is finished, and the Rectifier voltage gradually returns to floating voltage.

Rectifier ON
4161
Command Rectifier ON, internal or external (Daisy)
Rectifier OFF
Command to shut down the Rectifier due to:

Rectifier Mains input out of tolerance (4110)

4162
Emergency OFF (4563)
UDC - Max (4116)
Remote command (Daisy)

Generator ON
4163 The function programmed to the input relay on the customer interface IM 0005 indicates a Generator
supplies the UPS, therefore the setting of Parameters 148, 149 and 150 are considered.

Generator OFF
4164 The function programmed to the input relay on the customer interface IM 0005 indicates no Generator
supplies the UPS, therefore Parameters 148, 149 and 150 are not considered.

Inverter cannot be switched ON

The Inverter cannot start with the" Inverter On" key pressed on the panel due to one or more of the
following conditions: 

Fuses Inverter blown (4301)

 DC - Fuse(s) (4308) for output power superior 60kVA
Emergency Off still active (4563)
Low Battery voltage, stop operation (4115)
High Battery voltage (4116)
DC - Low (4700) immediate Inverter shutdown
4302 Ups over temperature (4955) 
K7 opening failure. (4305) 
K3 closing failure (4420)
Overload (4570) > 125% and stop operation  
Parameter 5, "BAD_RAM_BATT set to 1 from the CPU (4000)

The following conditions are only valid for the units 400 - 500kVA

Inverter driver problem (from SKIIP module) (4309) 

Over temperature condition on output transformer, (4307)
Inverter control failure (4340)

Inverter cannot be switched OFF

Shutdown of the Inverter is not possible because of unavailable Mains and thus impossible to transfer
load.

4303 Mains Bypass out of tolerance (4410)

Bypass locked (4535)
Inverter - Mains not synchronized (4581)
Situation of "Stop operation" 4115, 4570, 4955)
Detection of IS - Max

Inverter ON
4361 Command to start the Inverter, either from the key on the panel, a remote source (Argus, Daisy or
remote monitoring system) or automatic Inverter start, Parameter 126 .

Inverter OFF
The command "Inverter shutdown" was issued, due to:

The key Inverter OFF on the panel was pressed

Command Inverter OFF from remote monitoring or ARGUS
4301 Inverter fuse(s) blown
4312 Inverter voltage out of tolerance
4340 Inverter control failure
4362
4563 Emergency OFF / Total OFF
 4116 High Battery voltage (Only with Q1 closed)
4700 DC Low (Only with Q1 closed)
4955 Over temperature UPS
4115 Low Battery voltage (At the end of Stop operation)
4320 Condition of IS-Max
4570 Overload (At the end of Stop operation)

Mains Bypass ok
4411 All 3 phases of the Mains Bypass voltage are within the tolerances specified in Parameters 118 and
119, frequency in Parameter 124 (tracking range) and correct phase rotation.
Command Load OFF
The control logic ordered the opening of K7 and to turn off the SSM due to:

Inverter and Bypass are not available

4500
"Load OFF" from red pushbutton on the panel (4561)
Internal Load OFF due to overload (4998)
Internal Load OFF due to load battery voltage or over temperature (4999)

EBP output power insufficient

The UPS cannot transfer the load to Mains Bypass due to:

4521 Mains not available (4410)

K6 open (4404)
Not synchronized with Mains (4582)

Multiple Load transfer

4534 The UPS (UPS system) has transferred and retransferred the load twice in less time as specified in
Parameter 75.

EBP Locked
4535 The setting of Parameters inhibits the transfer to Mains, and K6 opens.
Parameters 148, 149, 151

EBP Free
4536 The setting of Parameters enables again the transfer  to Mains.
Parameters 148, 149, 151

LOAD OFF (Red pushbutton on panel)

The red pushbutton under the security cover on the panel was pressed.
4561
 K4, K6, K7 and K8 will open and Rectifier , Inverter and SSM shutdown.
In a parallel system this will have the same effect on all Units which have their Q1 closed.

DETOUR ON
The UPS has detected the closure of it's circuit breaker Q2, by reading the auxiliary contact (Normally
4562 open)
In case the load is supplied from Inverter, the output transfers immediately to Utility Bypass, blocking
any possibility of retransfer.

DETOUR OFF
4564 The UPS has detected the opening of it's circuit breaker Q2, by reading the auxiliary contact
(Normally open)

Command Load on Mains

4567 The UPS (UPS system) transferred the output from Inverter to Mains by opening K7, followed turn on
of the SSM. 

Command Load on Inverter

4568 The UPS (UPS system) transferred the output from Mains to Inverter by closing K7, followed turn off
of the SSM. 

No more Overload
4572
End of an overload condition with load on Inverter >125% and stop operation (4570).

Inverter and Mains synchronized

4580 The phase error of the voltages from Mains and Inverter are within the installed tolerances:
Parameter 123

Command not to synchronize

The UPS (Master) has disabled the synchronization with Mains:

4582 Mains Bypass out of tolerance

Setting of Parameters 148, 149
Error detection Mains Bypass

Command to synchronize
The UPS (Master) has enabled the synchronization with Mains:
4583
Mains Bypass ok (4411)
Setting of Parameters 148 149

Q1 open
 4602 The control logic has detected the opening of Q1.
Contact normally open.

Q1 closed
4603 The control logic has detected the closure of Q1.
Contact normally open.

No condition for Battery test

The UPS will not execute but postpone a automatic Battery test, due to one of the following
conditions:

Battery not fully charged

4699
The Load is not supplied from Inverter
Rectifier OFF
K3, Q3a or Battery fuses are open
The actual load is either less 10% or superior 80%.

Remote control ON
4763 The commands "Inverter ON/OFF", "Rectifier ON/OFF" and "Reset load OFF" can be given from a
remote control. (Argus, Remote monitoring system etc.) Setting in Parameter 15. 

Remote control OFF

4764 The commands "Inverter ON/OFF", "Rectifier ON/OFF" and "Reset load OFF" cannot be given from a
remote control. Setting in Parameter 15.
 

Initial page | Alarms list

Output Channels (Customer Interface)
 

On the Customer interface  are 6 programmable output channels available. No more hard wired adaptions
as on the previous series but all 6 channels are free programmable with up to 26 different signals, shown
in the table below.

Programming is possible in second level Parameters or in third level Parameters, in this case using the
code numbers 1 - 26 in the table below.

BOARD: Choose 1 of 3 possible Customer

interfaces.
(Ok) : Board recognized
(?) : Board unknown (check for DIP_Switch
settings)
RL: Choose 1 of 6 possible output Relays.
Fct: Choose 1 of the 26 signals shown below.
Filter: Set delay time for the programmed
signal,
0 - 300 seconds.

See page "Customer Interface" for connection details !!!

SIGNAL SIGNAL SIGNAL SIGNAL
       
0 = No signal 7 = UDC high 14=Rect Mains fail 21 = Battery fault
22=Relay input 1
1 = Buzzer 8 = Low Battery 15=Battery discharge To read the status of
Input relay 1.
23=Relay input 2
2 = Alarm 9 = Overload 16 = Q2 closed To read the status of
Input relay 2.
24=Set Relay OUT to
3 = Load on Mains 10 = Over temperature 17 = Rectifier ON
ON. For test
25=Set Relay OUT to
4 = Stop operation 11=Not synchronized 18 = Inverter ON
OFF. For test
5 = Load Inverter 12 = Bypass locked 19 = Boost charge 26=Emerg. OFF
6 = Mains failure 13 = Byp Mains fail 20 = Earth fault  

Initial page | Input channels | Customer Interface

 
 
Phase check
 
 
Q1 of UPS 1 closed Q1 of UPS 2 open Q1 of UPS 3-8 open
 

Initial page | Commissioning | Startup with Q1 open

 
Startup with Q1 open
 
 

Initial page ¦ Commissioning ¦ Startup Q1 closed

 
Startup with Q1 closed
 
 

Initial page | Commissioning | Startup with Q1 open

 
Stop operation
 

Stop operation means that the Inverter will shut down after a time which depends on the existing
conditions. 
A condition of "Stop Operation" is indicated on the corresponding LED on the panel, and depending on the
type of stop operation, an alarm is signalized. 
"Stop Operation" can occur under 3 different conditions: 

End of Battery discharge. (Autonomy, backup time).

UPS Over temperature

UPS Overload

End of Battery discharge

In Parameter 102 you can define the time of Stop operation for battery discharge, in Minutes. Possible
values: Minimum = 1 Minute, Maximum = autonomy or backup time set in Parameter 103. 
The LED goes OFF at the end of stop operation i.e. shutdown of the Inverter together with the Alarm
4999, load off due to low Battery voltage.
 In case of Mains return before the end of stop operation, the LED remains lit until the Battery is
recharged, to guarantee again a backup time corresponding to stop operation time, calculated with the
actual load.
As soon as, after Mains return, the Battery is recharged for a backup time corresponding to stop
operation time, with the actual load, the Inverter restarts automatically.

 UPS Over temperature 

An eventual over temperature is measured and detected on the Inverter heatsink(s) for units up to
120kVA. UPS's from 150 to 500kVA have an additional detection inside the transformer(s). 
Over temperature detection causes the Alarm 4955, and stop operation in case Mains Bypass voltage is
not available.
If the situation is not changing, the Inverter will shut down after 3 Minutes (fixed time) and the load
transferred to Mains, and the LED turned OFF. Alarm 4999, load off due to low Battery voltage or over
temperature.
With Mains available the load is transferred to Mains and the Inverter shutdown immediately.
The Inverter restarts automatically.
Overload 

Any load superior 100% of the nominal output power, also if measured only on one of the three phases,
must be considered as overload. 

The reaction of the UPS is depending on the amount of overload as follows: 

< 115% No reaction, only indication on load measurement 

> 115% With Utility available, transfer to Mains and Alarm 4571: Overload: Load on Mains. With Utility
not available Alarm 4570: Overload. 

> 125% Alarm 4570: Overload + Stop operation, with timeout depending on load percentage. (125% =10
Minutes, 150% = 30 Seconds) At the end of Stop operation the Inverter is shut down and load
transferred to Mains. 

< 100%: Should during the timeout of Stop operation the load decrease below 100%, then Stop operation
terminates and the message 4572: No more overload, will be issued together with the Alarm 4998, load
off due to overload.

Auto start: The Inverter starts again automatically after 3 Minutes recovery time, after the end of Stop
operation and Inverter shutdown.

Initial page | UPS function

 
Various adjustments
 
 
 
Adjustment of How, where and what
Statistical values displayed in the metering menu
can be reset to zero by setting Parameter 66 to 1.
Reset statistics
Attention: This will reset also the countdown of
service check !!
The events buffer can be cleared by setting
Parameter 67 to 1.
Reset events
The reset will take effect at the occurrence of the
next event.
Set in Parameter 68 a time in Hours. After timeout,
the LED "Service check" on the panel starts
Set service check
blinking.
Default value: 20'000 hours.
The blinking LED of service check can be reset by
inserting the value "21845" in Parameter 69, after
which the countdown of the time in Parameter 68
starts again.
Reset is also possible with Daisy by clicking on
Reset service check "Reset check" in the menu Commands.
Set to 1 enables service check,
Set to 0 disables service check
Countdown can be stopped and resented to the
value in Parameter 68 with a reset in statistical
values, Param. 66.
Define in Parameter 70 a time delay for this Alarm,
Filter for Alarm Bypass Mains Failure on the panel, the customer interface, and for the
events-buffer.
Define in Parameter 71 a time delay for this Alarm,
Filter for  Alarm "Not synchronized" on the panel, the customer interface, and for the
events-buffer.
Programming of automatic test
Battery test
programming of manual test
 Define in Parameter 126 the restart mode of the
UPS after shutdown due to end of stop operation:
0 = Restart automatically Bypass and Inverter.
Restart UPS 1 = Restart automatically Bypass. (Inverter
manually)
2 = Restart UPS only by operator after reset Load
Off.
Parameter 134:
Error detector Load 0 = Error detector disabled
1 = Error detector enabled (Normally enabled)
Parameter 128:
Set intervention threshold for error detector in
Tolerance Error detector Load
Volt.
Default value = 100
Parameter 135:
Error detector Bypass 0 = Error detector disabled
1 = Error detector enabled (Normally enabled)
Parameter 130:
Set intervention threshold for error detector in
Tolerance Error detector Bypass
Volt.
Default value = 100
6 programmable Output channels
Programmable channels on customer Interface
2 programmable Input channels

Initial page | Adjustments

 
Total OFF
 
 
Pressing the push button "Total OFF" on the UPS panel, will cause the following reaction from
the UPS:
 

All contactors, K4, K6, K7, K8 and apart from the 400 / 500kVA UPS's also K3 open. (400
/500kVA have fuses F8, F9), thus disconnecting completely the UPS from input and output.
See Blockdiagram.
Rectifier, Inverter and Static Switch are shutdown

In a parallel system it's sufficient to press "Total OFF" on one unit, to disconnect and shutdown
them all. All, that have of course Q1 closed !!!
(Exception: If Bit 2 0f Parameter 411 is set to 1, on all Modules, only the Module where the
Total OFF button was pressed is shutdown)
 
 
To return to normal function, a reset is necessary.
Reset is accomplished by pressing first the total OFF button and then simultaneously the
Inverter ON key.
After reset, K4 closes, the Rectifier starts and the Bypass connects to the output. (K6, SSM and
K8)
 
In a parallel system it's sufficient to press total OFF and Inverter ON on one unit, to return the
system to load supply from Utility and start their Rectifiers.
 
Attention: After a "Total OFF" condition verify very carefully for what reason this did happen
and do not reset unless there is absolute no danger, in particular to persons, or eventual
damage to equipment.
 

Initial page ¦ UPS Function

Alarm suppression
 

With Parameters 77, 78, 79 it's possible to activate or deactivate any of the below listed alarms, and store
it in the events memory as a simple message. 

Each of the three Parameters consists of 16 bits, and each bit represents an alarm.
If a Bit is set to 0 (zero), means alarm not active, while set to 1 (one) means alarm active (standard).

Example: 

We want to disable the alarms 4581, 4110, 4410 while all the others must remain enabled, which gives the
following result: (LSB, Low bit on the right) 
For Parameter 77: High bit 1111001111100001 Low bit, Binary  .Decimal = 62433 

For Parameter 78: High bit 0111111111000111Low bit, Binary    Decimal = 32711 
For Parameter 79: High bit1111100000000011 Low bit, Binary    Decimal = 63491 

Therefore to obtain the value to be set in the Parameter we must first write the value for each alarm as a binary
number (0 or 1), according to whether we want to disable or enable the alarm (disable = 0, enable = 1), and then
convert it to the corresponding Decimal value, which will be then the value To be written as Parameter. 

Following are the default values for the 3 Parameters: 77 = 65534 / 78 = 65479 / 79 = 65535

 
Below the 3 tables for each Parameter, and the corresponding alarm assigned to each bit: 

Parameter 77

Bit Alarm 

00 Special alarm, railway (SBB) Low bit 

01 Not used, must be set to 0 

02 Not used, must be set to 0 

03 Not used, must be set to 0 

04 Not used, must be set to 0 

05 K6 closing failure (4404) 

06 K6 opening failure (4405) 

07 K7 closing failure (4304) 

08 K7 opening failure (4305) 

09 Overload (4570) 

10 Inverter and Mains not synchronized (4581) 

11 Mains Rectifier out of tolerance (4110) 

12 Over temperature UPS (4955) 

13 High battery voltage (4116) 

14 DC Low (4700) 

15 Load locked on Inverter (4900) High bit

Parameter 78

Bit Alarm 

00 Low battery voltage, stop operation (4115) Low bit 

01 Rectifier control failure (4140) 

02 Load locked on Mains (4530) 

03 Not used, must be set to 0 

04 Not used, must be set to 0 

05 Not used, must be set to 0 

06 K3 closing failure (4420) 

07 Emergency OFF (4563) 

08 Overload, Load on Mains (4571)  

09 Insufficient Inverter output power (4520) 

10 Insufficient Battery power (4698) 

11 Switch Rectifier ON or shut down UPS (4130) 

12 Inverter voltage out of tolerance (4312) 

13 Battery earth fault (4117)\ 14 Battery over temperature (4697) 

15 Mains Bypass out of tolerance (4410)  High bit

Parameter 79

Bit Alarm 

00 Load on Mains by error detector (4531) Low bit

01 Inverter fuses (4301) 

02 Not used, must be set to 0 

03 Not used, must be set to 0 

04 Not used, must be set to 0 

05 Not used, must be set to 0 

06 Not used, must be set to 0 

07 Not used, must be set to 0 

08 Not used, must be set to 0 

09 Not used, must be set to 0 

10 Not used, must be set to 0 

11 Switch OFF load, Overload (4998) 

12 Switch OFF load, low Battery / Over temperature (4999) 

13 Battery fault (4118) 

14 Setup values lost (4000) 

15 IS_MAX detection (4320) High bit

Warning: these are samples, values and descriptions could change for different FW versions. You must always refer
to the official parameters tables you can find at the following link "http://libraries.ge.com/foldersIndex.do?
entity_id=8216003101&sid=101&SF=1"

Initial page | Alarms | Messages

 
 
Error Codes 9Dxx
Listing of 9Dxx Error codes of the Control board IM 0007:
Access to this codes:
 

On the old LCD Display: Press buttons "ok" and "alarms" simultaneously.
On the new Graphic Display: Press key "ALARM" move to SERVICE and press Enter.

Should any of the below codes be found, the control board IM 0007 must be replaced. (Exception
9D04)
 
 
Code Description
9D00 FPGA did not initialise, Change control board.
9D01 DSP did not initialise, Change control board.
Auto calibration of fast AD-Converters failed (ADC) See
9D02
Parameter 292
Auto calibration of slow AD-Converters failed (ADC) See
9D03
details below !!
This is not an error code, but must be present after startup
9D04
of the IM 0007.
9D10 Auto calibration failure for Bypass voltage L1
9D11 Auto calibration failure for Inverter voltage L1
9D12 Auto calibration failure for Inverter voltage L2
9D13 Auto calibration failure for Inverter voltage L3
Auto calibration failure for Rectifier bridge input voltage
9D14
UC12
Auto calibration failure for Rectifier bridge input voltage
9D15
UC23
9D16 Auto calibration failure for Rectifier series current IS GR 1
9D17 Auto calibration failure for Rectifier series current IS GR 2
9D18 Auto calibration failure for Rectifier series current IS GR 2
9D19 Auto calibration failure for Inverter output current L1
 9D1A Auto calibration failure for Inverter output current L2
9D1B Auto calibration failure for Inverter output current L3
9D1C Auto calibration failure for Inverter series current IS INV 1
9D1D Auto calibration failure for Inverter series current IS INV 2
9D20 Auto calibration failure for Bypass voltage L2
9D21 Auto calibration failure for Bypass voltage L3
9D22 Auto calibration failure for Load current L1
9D23 Auto calibration failure for Load current L2
9D24 Auto calibration failure for Load current L3
9D25 Auto calibration failure for Load voltage L1
9D26 Auto calibration failure for Load voltage L2
9D27 Auto calibration failure for Load voltage L3
9D28 Auto calibration failure for Rectifier Mains voltage L1/L2
9D29 Auto calibration failure for Rectifier Mains voltage L2/L3
9D2A Auto calibration failure for Rectifier Mains voltage L3/L1
Fan detection failure from IM 0192: 1 or more from SSM fan
9D30
module
Fan detection failure from IM 0192: 1 or more from
9D31
Magnetic module
Fan detection failure from IM 0192: 1 or more from Inverter
9D32
module
Fan detection failure from IM 0192: 1 or more from Rectifier
9D33
module
Fan detection failure from IM 0192: 1 or more from SSM +
9D34
another module
9D38 Mains Rectifier input Error detector for fast transients
9D39 Mains Rectifier input, RMS value, out of tolerance
 

Initial Page ¦ Commissioning

 
Parallel startup
 

After each module of the parallel system has been tested separately, they can now be paralleled
following the procedure below:

We presume that all modules are completely shutdown, i.e. utility power and Batteries disconnected,
however the communication bus cables are connected  and the outputs of all modules are connected
to a distribution cabinet.

Connect utility power to all modules. Power supply starts and display is activated.

Close Q1 on the first unit. K6 closes and the Rectifier starts. Wait for end of Rectifier soft start and
closure of K3. 

Proceed identical with the other units of the parallel system.

When closing Q1 on the last unit, the SSM's are activated on all modules and K8 closes. The load is
now supplied from Bypass.

Open Q1 on all units apart from unit number 1.

Start the Inverter of unit 1 and wait for transfer to Inverter.

Start then the Inverters of all the other units, pressing again twice Inverter ON (Service mode !!) for
transfer of Inverter to output. (closure of K7)

See the diagram "Phase check" for this particular condition.

Measure now across each Q1, the voltage of each phase. 

With the voltage on all Inverters equally installed , the measured value should  be less then 2 Volts.

Switch all Inverters OFF. When Inverter of unit 1 is switched OFF, the output will retransfer to
Mains. 

Close then Q1 on all units.

Start Inverter 1, after transfer, start Inverter 2 .......8.

Do never start an Inverter before the previously started has terminated it's Soft start and, with
redundancy, closed it's K7.
 Verify with all units running the measurements, if possible also the load sharing and load
distribution, if  load is available.

Initial page
Layout IM 0048
 
 
In a parallel system the communication cables connect to this board. Below the board layout
and connections.
External UPS's in a parallel system must have Jumpers JP1 -JP4 inserted for line termination.
These are the units with only 2 cables connected to IM 0048. (JA1 and JB1)
 
 

Connection for external UPS (Jumpers JP1 - JP4 inserted)

 
Initial page | Parallel | PCB's
 
Layout IM 0076 A, B and C
 
This power supply board was introduced in July 2003 for the first 500kVA unit of the SG Series
(American version), for increased output power.
It can replace IM 8845 and IM 0061. In this case the EMI filter IM 6386 is not needed anymore,
since the EMI filter is already integrated on this board.
Apart from it's larger size and the position of J10 (UDC input), all other connections have the
same position. Refer to [email protected] for instructions in case of replacement.

 
With date of February 2007 version C of this board was introduced. The change consists of the
control of the 24 Volt DC supply voltage. (Yellow LED) An additional plug J12 brings the
information to the control board IM 0007 / J27. In case of a failure of this voltage Alarm 4701, 
24 Volt failure will be issued.
 
 

Layout A and B
 
  

 
TP1 + UDC J1 +12VDR Driver Inverter P8

TP 2 - UDC J2 +12VDR Driver Inverter P9

TP 3 GND J3 +12VDR Driver Inverter P

TP4 - 12V J4 +18VT Driver Rectifier

TP5 Pos. primary SMPS J5 +18VT Driver SSM

TP6 Neg. primary SMPS J6 Not connected

TP7 VAUX (Supply reg.) J7 +24VK3

 TP8 + 12VDR (Driver) J8 Supply control board IM 0007

TP9 + 24V (Yellow LED) J9 AC supply (2 x 24V DC)

TP11 + 12V J10 DC supply (DC Link voltage)

TP12 GND J10A Not connected

TP13 + 24VR (Redundant) J 11 Not connected

TP14 + 5V BR.1 ON

TP15 GND BR.2 OFF

TP16 + 18VT (Thyristor) BR.3 OFF

Power supply voltage tolerances

TP14 +5V +0,1 / -0,1V TP11 +12V +0,5/- 0,1V
TP16 +18VT +0,5/- 1V TP13 +24VR +0,5/-0,5V
TP4 -12V +0,5/-0,1V TP8 +12VDR +0,3/-0,2V
TP9 +24V +0.5/-1V Refer all to GND TP3, TP12, TP15

Initial page ¦ PC Boards

 
Rectifier adjustment
 
 
 
Adjustment of Where to adjust
   
Range: 50 - 600 Volt with 20°C.
Rectifier output-, floating voltage Adjust in second or level Parameters.
Parameter 88. Normally 545 Volt for 240 cells.
Mains (Utility) input frequency. 50 or 60 Hz
Input Frequency
Parameter 144 or second level
Maximum allowable Rectifier output voltage. A
value above the installed, causes the regulation to
UDC - high
reduce the conduction angle.
Parameter 229
Lowest tolerated mains Rectifier input voltage
Minimum Rectifier Input voltage phase to phase. (normally -20% of nominal)
Parameter 116
Highest tolerated mains Rectifier input voltage
Maximum Rectifier Input voltage phase to phase. (normally +10%)
Parameter 117  
Maximum Rectifier DC-current. Power dependent.
Rectifier current limitation
Parameter 228 (1 unit = 0,1A)
Set 0 for 6 - Puls Rectifier
6 or 12 Puls Rectifier Set 1 for 12 - Puls Rectifier,
in Parameter 152
Delay for the start of paralleled  Rectifiers in
seconds.
Rectifier start delay Used in a parallel system, to start the Rectifiers
sequencally after Mains return. 
Parameter 222,  (Range 1 - 300 seconds)  
0 = 6 Puls or 12 Puls with 30° phase shift
Rectifier phase shift mode 1 = 12 Puls with phase shift +/- 15°
 Parameter 153
See page Paralleled Rectifiers for detailed
Paralleled Rectifiers on same Battery
procedure.
 
Calibration Consult the chapter calibration 
Rectifier output current bridge 1 (6 Puls) Parameter 164
Rectifier output current bridge 2 (12 Puls) Parameter 166
Parameter 168 (see chapter calibration for the
DC - Link voltage (UDC)
particular calibration mode of this voltage)
Rectifier Mains L1 - L2 Parameter 170
Rectifier Mains L2 - L3 Parameter 172
Rectifier Mains L3 - L1 Parameter 174

Initial page | Adjustments

 
Battery adjustment
 
 
 
Adjustment of How, where and what
In second or third level parameters.
Floating voltage (UDC), corresponding for 20°C Float voltage or in Parameter 88 (In Volt)
Range: 50 - 600 Volt. For 240 cells = 545 Volt.
Depending on Battery type and Battery capacity.
Parameter 84: Charge current limit. ( 1 unit = 0,1
Battery charge current limitation A) Normally set for 10 -  20 % of capacity.  (Max.
20%)
Parameter 85: Battery capacity in A/h.
Capacity in Ah of the installed Battery. This
Parameter is used for the calculation of the
Battery capacity
maximum Battery charge current.
Parameter 85
Define in Parameter 89 the number of Battery cells.
Attention: Based on the value inserted in this
Parameter, the voltage levels in the Parameters 90
Number of Battery cells - 95 will be calculated and accordingly set. 
Although the displayed values always correspond
to a number of 192 cells !!
The number of Batteries is fixed for 240 cells !!!
Insert in Parameter 103 the time in Minutes for
Battery autonomy (backup) time
backup (autonomy) corresponding to 100% Load.
Select in Parameter 87 the charging algorithm for
the Battery:
Battery type 0 = Lead acid
1 = Nickel Cadmium
2 = Boost charge
Set in Parameter 83 the level for Battery earth fault
Battery earth fault detection alarm (4117), 256 units = 5mA. Possible values: 0 -
511
Set in Parameter 86 the current value, above which
Battery current offset the Battery is considered to be in discharge. 1 unit
= 0,1A
Set in Parameter 82 the value in centigrade (°C) for
the alarm "Battery over temperature" 4697.
Battery over temperature
Set to 0, disables the Alarm. (No effect on UPS
function)
Set in Parameter 102 the time in Minutes, after
which, in case of Battery discharge and the LED
stop operation ON, the Inverter will shutdown.
Stop operation
Min. value = 3, Max. value = Battery autonomy
time.
See the Flowchart "Battery discharge" .
See the chapter "Battery test" for a detailed
Battery test
description.
1 Battery on 2 Rectifiers See the chapter "Paralleled Rectifiers"

A plastic bag contains, apart from various

material a temperature probe with a cable
length of 5m. (Only units of 60-120kVA). This
probe is intended for the compensation of
elevated temperature of the Battery i.e. in
case of temperature above 25°C the charging
Battery temperature probe current will gradually be reduced.
The plug of the probe connects to J10 on the
Power Interface IM oo49 of the UPS, while the
probe itself has to be placed according to the
existent conditions.
ATTENTION: Only for VRLA Batteries. (Valve
regulated lead acid). 

Battery calibration (see the page "Calibration" for calibration procedures)

   
UDC calibration (Battery voltage) Calibrate with Parameter 168 for correct reading
Battery current calibration Calibrate with Parameter 160
 Calibrate with Parameter 162 for zero reading, with
Battery Offset calibration zero current. 
(Battery disconnected)

Initial page | Adjustments

 
Inverter adjustment
 
 
 
Adjustment of How, where and what
Choose in 2nd level Parameters one of 3 possible
values 220, 230 or 240 Volt, or go to Parameter
112, where any value from 50 -  300 Volt can be
Inverter output voltage
defined. Attention !!!!! Use only for low level
startup.
Never change with the Inverter running !!!
Select in Parameter 145 the Inverter output
Inverter output Frequency Frequency. Possible values 50 or 60 Hz.
Never change with the Inverter running !!!
Set in Parameter 113 the output voltage tolerance
of the Inverter. Possible values: 1 - 50. Default =
40 (+/- 40V)
Inverter output voltage tolerance
An Inverter voltage beyond this setting causes the
shut down of the Inverter, together with the Alarm
4312, Inverter voltage out of tolerance.
Set in Parameter 124 the tracking range of the
Inverter with Mains, when synchronizing. Values
Inverter synchronization range
are expressed in Hz/64. Default = 192,
corresponding to +/-  3Hz.
Set in Parameter 123 the maximum tolerated
phase difference between Mains and Inverter.
Phase error Mains - Inverter
(Active on Master only)
Default = 150.   (100 = 5,7°, 1 Unit = 0,1 rad)
Before transfer from Mains to Inverter, the
Inverter voltage adapts above Mains voltage for the
Inverter voltage adaption
value set in Parameter 156. Default = 2 Volt (Range
0 - 4 Volt)
Set in Parameter 157 the time in seconds for the
transfer from Mains to Inverter after the Inverter
Transfer time
was started.
Default 10 sec. (Range 1 - 60)
 Time window during which an IS - Max condition
causes no shutdown of the Inverter. Time is
IS - Max delay
defined in Parameter 136. Default = 8 units. (1 unit
= 26 ms) 
Time window following the window of IS - Max
delay. another IS - Max condition inside this
window will cause the immediate shutdown of the
IS - Max recovery
Inverter.
Time is defined in Parameter 137. Default 12 units.
(1 unit = 26 ms)
After shutdown due to IS - Max condition the
Inverter automatically, after a short delay, starts
again. 
IS - Max Automatic ON If during the time set in Parameter 76, the Inverter
is shut down 3 times, then it remains Off and must
be manually restarted. Default = 5 Minutes. (Range
1 - 30)
   

Calibration Where and what

Normally the 3 phases of the Inverter output
voltages do not need any calibration.
Inverter output voltage
Calibration however is possible, refer to the page
calibration, section Inverter, for details.
Calibrate with Parameter 190 an eventual phase
shift between Inverter and Mains. 
In case of a parallel system, this must be done
individually on each unit before the units are
Phase error Inverter - Mains paralleled.
Calibrate by adjusting Parameter 190, in order to
measure the lowest possible voltage between
phase L1 of the Inverter and phase L1 of Mains
(Utility). Check for security also the other 2 phases.
Parameter 191 allows the compensation of an
eventual phase shift between Inverters.
Phase error Inverter - Inverter
The default value of this Parameter is 65400 for all
 units and must NEVER be changed !!
   

Initial page | Adjustments

Bypass adjustment
 
 
 
Adjustment of How, where and what
Adjust in Parameter 118 the lowest tolerated
Bypass input voltage. 
Minimum Bypass input voltage Range 0 - 999 Volt.
A voltage below this value causes the opening of
K6.
Adjust in Parameter 119 the highest tolerated
Bypass input voltage. 
Maximum Bypass input voltage Range 0 - 999 Volt.
A voltage above this value causes the opening of
K6.
Measure the voltage difference phase L1 Inverter
Phase error adjustment Inverter - Mains and phase L1 Mains. Adjust with Parameter 190 for
minimum voltage. (Default value: 250)
Define in Parameter 123 the maximum allowable
phase error between Inverter and Mains. (Default
Phase error tolerance value = 250)
A value exceeding the Parameter value, causes the
opening of K6.
Define in Parameter 124 the synchronization
window, inside which, the Inverter will stay
Synchronization tracking range
synchronized with Mains. Default value = 192. (
Hz/64, 192/64 = 3Hz)
Define in Parameter 130 the threshold level for the
Tolerance for Error detector Mains Bypass
Error detector Mains.
Define in Parameter 135:
Error detector Mains Bypass 0 = Error detector disabled
1 = Error detector enabled
 
 
 
Bypass calibration (see chapter "Calibration" for calibration procedures)
    
Bypass voltage measurement N - L1 Calibrate with Parameter 176
Bypass voltage measurement N - L2 Calibrate with Parameter 178
Bypass voltage measurement N - L3 Calibrate with Parameter 180
 
 

Initial page | Adjustments

 
Battery discharge
 

Battery discharge current displayed in the measurements, is indicated as negative current, while charging
current is displayed positive.

In case of separate Mains input for Rectifier and Bypass, the Battery will be discharged, including to end
of stop operation, with Rectifier Mains voltage not available, before transfer of the load to Bypass.

Flowchart for Battery discharge sequence

  

Initial page | Battery adjustment

 
Battery test
 
 
1. Manual Battery test

Manual battery test must be done from the UPS panel and is not possible with DAISY! 

The following Parameters determine the function of the manual Battery test:

Go in second level Parameters to "Manual Battery test".

Set in U. Test the test voltage, i.e. the voltage below which the Alarm Battery fault (4118) is given,
and the Rectifier
would immediately return to floating voltage.

Define in Time the duration in Minutes for the test.

Put start to Y (Yes) to start the test, or interrupt at anytime by setting it N (No).

U.Test = Test voltage

Time = Duration of test in Minutes

Start = Change to "Y" to start the manual test

Test voltage could also be set in third level Parameters, Parameter 22 and test time in Parameter 23,
while the start of the test must be done from second level Parameters, shown on the screen above.

Manual Battery test is possible under following conditions: 

Rectifier is running 

UPS load is below 80% 

 K3, Fuses F8,9 or Q3a are closed. (Auxiliary contact)

With the start of the test, the voltage of the Rectifier is gradually decreased. 
Should the battery voltage during test reach the test voltage  + 2 Volts, or the voltage defined in
Parameter 91, the test will terminate, alarm 4118 "Battery fault" given, and the Rectifier returns
immediately to floating voltage. 
The test can be terminated manually at any time. (Y to N)

 
2. Automatic Battery test

Following are the conditions for an automatic Battery test:

 Load is supplied from Inverter. 

The battery is fully charged. 

 Rectifier is running. 

 Minimum load 10%, maximum load 80%. 

K3, Fuses F8,9 or Q3a are closed. (Auxiliary contact)

In a parallel system the test can be programmed individually for each unit.
In case of paralleled Rectifiers on one (common) Battery, the test can be programmed on either unit.

At beginning of the test, the voltage of the Rectifier is reduced in order to allow the discharging of the
Battery. 

Duration of the automatic Battery test previously was 1/5 (20%) of the time specified in Parameter 103,
Backup (Autonomy) time.
Now the duration of test is calculated 1/5 (20%) of the actual available and calculated autonomy time.
Therefore the test will terminate when the remaining autonomy on the display shows 80%.
From Software version 2.0 onwards only. Previously 1/5 of backup time.

 Should the battery voltage during test reach the test voltage defined in Parameter 19 (Automatic test
voltage) + 2 Volts, or descend below the voltage defined in Parameter 91, (Battery under voltage), then
the test will terminate, alarm 4118, Battery fault given, and the Rectifier returns immediately to floating
voltage.
Automatic Battery test can be programmed either in second level Parameters or third level Parameters.

Procedure for the programming of the test in second level:

Go to page Auto Battery test.

Set Day of test and time of test

Set repetition rate of test (see below for possibilities)

Test voltage must be set in third level Parameters (see below) Parameter 19.

Enable or disable test

Day: Day of the week 

d1 - d7 (d1 = Saturday)
or day of the month 1 - 28

Day time: Hour of the day

Test per year: Repetition of test, see table

below

See below for values !! Test voltage must be set in Parameter 19

Following are the Parameters for the programming of the test in third level:

Parameter 16:   Hour of battery test (1- 23) (Daytime)

Parameter 17:   Day of battery test (possible: 1 - 28) (Day) 

Parameter 18:   Repetition sequence of test  (weeks or month, see below)

Parameter 19:   Test voltage for automatic test. 

Parameter 20:   1 = Test enabled,  0 = Test disabled 

The automatic battery test can be programmed in two different ways: 

Day of the week with repetition time in week(s). 
(Parameter 17)

d1 or 65535 = Saturday 

d2 or 65534 = Sunday

d3 or 65533 = Monday 

d4 or 65532 = Tuesday 

d5 or 65531 = Wednesday 

d6 or 65530 = Thursday

d7 or 65529 = Friday 

Repetition of test (Parameter 18)

13 = Every 4 weeks 

26 = Every 2 weeks 

52 = Every week 

Day of the month with repetition time in month(s). 

(Parameter 17) 

1 - 28 (Days 29, 30, 31 are not possible !!) 

Repetition of test (Parameter 18)

1 = Every 12 months 

2 = Every 6 months 

3 = Every 4 months 

4 = Every 3 months 

6 = Every 2 months 

12 =Every month
lnitial page | Battery adjustment
Over Temperature
 
 
Depending on the UPS output power a various number of temperature sensors on the Rectifier
and Inverter bridges control the temperature.
A NTC resistor in series with Klixon (80°C) is used for the temperature measurement.
 
 

Possible causes for over temperature condition could be: 

Ventilator failure.

insufficient airflow i.e. air inlet or outlet blocked. 

Condition of continuous overload.

 
In case of an over temperature condition, apart from the alarm 4955 (Over temperature UPS), the load is
transferred to Mains and the Inverter shutdown.
In case Mains voltage is not available, stop operation is issued and at the end of the timeout of 3 Minutes
the Inverter is shutdown, resulting in the alarm 4999, Load Off, due to over temperature.

Should the temperature during stop operation, or at any other time, result to be superior 90°C, then the
Inverter is shut down immediately and alarm 4999, "Load Off, due to over temperature" is issued. 

With 25°C the NTC-Resistor has a value of 470 Ohm. With open circuit, i.e. no connection to the NTC-
Resistor the display will show 95°C.

As soon as the temperature decreases ca 20°C below the level set in Parameter 138, the Inverter will
automatically start again, followed by load transfer to Inverter. 
 

Initial page
 
Error Detector
 
 

Error detector we call a circuit which can detect fast changes of an AC voltage.

Two identical circuits, one for the load, i.e. UPS output voltage, the other for the Utility Bypass voltage
are implemented on this units.

1. Error detector UPS voltage (Load voltage measured at the input of Q1)

An error detector signal causes, with available Utility, a transfer to Utility together with the Alarm
4531 Load on Utility by error detector. Automatic retransfer occurs in case the Inverter voltage stays
within tolerance.

With Utility voltage not available, the error detector signal has no influence on the UPS function. No
Alarm.

Parameters: 
Parameter Value to adjust Test point
128 Threshold 100 (V)  
J39: pin 2,  Gnd pin1,
129 Phase Error det. < 150mV
on  IM 0007
134 Enable Error det. 0= disable / 1= enable  

 Various adjustments.

For this adjustment and the one below: Start the Inverter in service mode (Q1 open). Press Inverter ON a
second time to connect the Bypass to the output. Adjust now.

2. Error detector Utility Bypass voltage. (Measured at Utility input)

An error detector signal disables the synchronization Inverter - Utility and Causes the opening of K6.

With Mains considered again to be ok, the Inverter synchronizes and K6 will close.
Parameters:
Parameter Value to adjust Test point
130 Threshold 100 (V)  
J39: pin 3,  Gnd pin1
131 Phase Error det. < 150mV
on  IM 0007
135 Enable error det. 0= disable / 1= enable  

 Various adjustments.

Initial page
 
Load on Inverter
 
 

The UPS is considered to be in the status "LOAD ON INVERTER" if:

 K7 is closed,  SSM Off, K8 open and Q1 closed.

LOAD STAYS ON INVERTER

The load will be supplied from Inverter with following conditions: 

Inverter switched ON and ok. 

No condition for Load on Utility. 

No condition for Load Off

LOAD ON INVERTER > LOAD ON UTILITY

The load will transfer to Utility with following conditions: 

Closure of Q2 (4562) 

Detection of a signal "Error detector" (4531) 

The Inverter is no more supplying the load. (Fuses 4301, K7 closing failure 4304). 

End of "STOP OPERATION". 

The load exceeds 115% (4571 overload, load on mains). 

Request of Inverter shut down (4362) and mains available

LOAD ON INVERTER > LOAD OFF

The UPS proceeds to status "LOAD OFF" e.g. K6, K7 and K8 open, SSM switched off with following
conditions: 
 The key "LOAD OFF" on the panel was pressed (4561). 

The Inverter is no more supplying the load (4301 fuses) and transfer to Utility is not possible. 

End of STOP OPERATION and Utility not available (4998, 4999).

 The UPS opens K6 with following conditions: 

Inverter and Utility not synchronized (4581). 

Utility Bypass out of tolerance (4410).

Initial page | Load on Utility | Load OFF | UPS function

 
Load on Utility
 

The UPS is considered to be in the status "LOAD ON UTILITY" if:

K6 closed, SSM activated, K8 closed, K7 open Q1 closed

LOAD STAYS ON UTILITY

The load will remain being supplied from Utility with following conditions: 

Q2 closed (4562) 

Inverter OFF (4362) 

Inverter and Utility are not synchronized (4581) 

No command to synchronies. (4582)

Load locked on Utility after multiple transfers (4530) 

Load exceeds 100% (4520)

LOAD ON UTILITY  > LOAD ON INVERTER

The load will commutate to Inverter, close K7 and deactivate the SSM and open K8 with following
conditions: 

Inverter ok and synchronized & load less then 100% & Q2 open & load not locked on Mains &
Command to synchronies. (4530)

LOAD ON UTILITY  > LOAD OFF

The UPS proceeds to status "LOAD OFF", K6 open, K8 open, SSM deactivated and K7 open with following
conditions: 

The key "LOAD OFF" on the panel was pressed 

Bypass disabled due to parameters (4535) 

End of "STOP OPERATION" due to overload (4998) 

The load is no more supplied from Mains due to one of the following

Utility not ok (RMS value) (4410) and load inferior 5%

K6 open e.g. K6 closing failure (4404) and load inferior 5%. 

EMERGENCY OFF, TOTAL OFF (4563)

Initial page | Load on Inverter | Load OFF | UPS function

 
Load OFF

The descriptions below refer to UPS(s) with Q1 closed !!!

Load OFF, ordered from the CPU due to the end of Stop operation, with Alarms 4998: Load off due to
overload, or 4999: Load off due to low Battery or Over temperature.

 LOAD REMAINS IN LOAD OFF

The UPS remains in status load off with following conditions:

End of stop operation caused an internal Load OFF and the actual operating conditions of the UPS
inhibit load supply. (Discharged Battery , Overload timeout still running or condition of Over
temperature )

Conditions do not allow to commutate the load to mains. 

See LOAD ON UTILITY 

Conditions do not allow to commutate the load to Inverter. See LOAD ON INVERTER

LOAD OFF > LOAD ON UTILITY

The UPS commutates the load on Utility with following conditions: 

Utility voltage within tolerance (4411) 

K6 closed and K8 closed, no alarm K6, K8 opening failure 

Bypass not disabled, EBP free (4536) 

Inverter switched off or in soft start

LOAD OFF > LOAD ON INVERTER

The UPS commutates the load on Inverter with following conditions: 

Inverter switched ON and ok, means LED on panel for Inverter lit. (4361)
 Q2 open (4564)

Initial page | UPS function

 

Parallel settings
 

In a parallel system up to 8 modules can be paralleled.

The system does consider itself to be a parallel system with the parallel board IM 0006 inserted on the
control board IM 0007.

Each module is identified by it's number in the parallel system. 

This number is set on the control board IM 0007 with a combination of 3 Jumpers, J14, J15, J16. See the
table below for settings.
See the board layout for the physical position of these Jumpers.

This number is also shown on the main page of the display.  (P1.....P8)
Furthermore in Parameter 159 is indicated whether it's a single or parallel unit. 
2 = Single, 9 = Parallel ( Read only)

A single UPS has always the setting as number 1, i.e. all jumpers ON.

UPS number J14 J15 J16

       
1 ON ON ON
2 OFF ON ON
3 ON OFF ON
4 OFF OFF ON
5 ON ON OFF
6 OFF ON OFF
7 ON OFF OFF
8 OFF OFF OFF

Attention:
When using the RS 232 port J11 with the old protocol, the RS 232 port of only one module can
communicate, identical to the Sitepros of the previous series. The channels of all other modules must be
disabled by inserting Jumper JP4 on the parallel board IM 0006. See Layout for position.

The version of Software, i.e. Flash Eproms U2, U3 and U36 must be of the same version on all paralleled
UPS's.
See also the chapter "Software history", for changes, updates, modifications and improvements of
Software. 

On the Customer Interface IM 0005 DIP - Switches according to the Interface number and the UPS
number must be set.

In a parallel system it's advisable to delay the Start of the Rectifiers after a Mains failure. We advice to
define in Parameter 222 the delay time in steps of 5 seconds:

Rectifier 1: 5 seconds
Rectifier 2: 10 seconds
Rectifier 3: 15 seconds
Rectifier 4: 20 seconds

Possible values for Parameter 222 are from 1 second to 300 seconds.

Once the settings and cable connections have been done on each UPS proceed to start up the parallel
system as described in "Parallel operation".

Initial page
 
IM0086 Parallel Board
 

Attention:
IC2 is always inserted. Version 13.0 is compatible with version 10.0 of U36, the Flash Eprom for
the DSP.
Version 13.0 is necessary for the functionality of PMAD and goes together with the versions
3.21 for U2 and U3, while U36 must be of version 7.4.
In case the signals of channels JA and JB are not identical, the yellow LED will be lit.
See Communication Bus Detection in PMAD for details.

Version is indicated in Parameter 004. (Example: 17013)

Connection of bus cables: 

 JA of IM 0048 must connect to J52 of IM 0086

JB of IM 0048 must connect to J62 of IM 0086

IC2 (EEPROM) always inserted, version v.13

Jumper settings
JP1 - JP6 ON Pullup resistors
JP15 - JP 20 ON Pullup resistors
JP7 ON Pin 2 / 3  
JP10 OFF  
JP 8, JP 9 ON Pin 2 / 3 with IC 2 OFF ON Pin 1 /2 with IC 2 ON
JP12, JP13, JP14 With IC2: OFF, ON, ON Without IC2: ON, OFF, OFF
JP11 OFF to enable old protocol on J11 (Sitepro)
BR. 1 - BR. 4 OFF  
JP on Pin 9-10 on ISM and all
J4 No JP if only UPS
UPSs in configuration SCB

LED's 1-7 for UPSs of Group A / 8-13 for UPSs of Group B

  LED 1 When lit, indicates correct data transmission of channel A
  LED 2 When lit, indicates bad data transmission of channel A
  LED 3 When lit indicates data reception from channel A
  LED 4 When lit, indicates correct data transmission of channel B
  LED 5 When lit, indicates bad data transmission of channel B
  LED 6 Not used
Lit in one UPS of Group A or B, which is the Master. 
  LED 7
Never lit in the ISM.
  LED 8 When lit, indicates correct data transmission of channel A
  LED 9 When lit, indicates bad data transmission of channel A
   LED 10 When lit indicates data reception from channel A
  LED 11 When lit, indicates correct data transmission of channel B
  LED 12 When lit, indicates bad data transmission of channel B
  LED 13 Not used
 
 

Initial page ¦ Parallel list

Parallel shutdown and restart (With Redundancy)
 

Shutdown of one of the modules in a parallel system is required in case of maintenance, modification or
repair.

In case of system redundancy i.e. the remaining modules have sufficient output power to supply the
load, we can separate one Module of the Parallel system.

Without system redundancy, the load will automatically transfer to Utility, when one of the Inverters is
shutdown.
In this case the load should be connected to the maintenance Bypass, i.e. the Q2's of all modules. This
allows to make the rest of the UPS voltage free, and work on them without influence to the output
(Load).

Attention: The communication bus cables of all UPSs with the control board IM0007 must be connected or
disconnected with the UPS Module completely shutdown, including power supply.

Shutdown with redundancy:

Press the key Inverter off on the UPS you want to separate.

Open Q1 on the same UPS. The system, although still communicating with this UPS, is considering it
now as not available for load supply, because of the open Q1.

Verify the message "Q1 open" in the Events list.

WARNING: On the Events display, verify that "Q1 OPEN" is displayed. If not, do not press the Total
Off button or load loss could occur. If Q1 OPEN is not displayed, the auxillery contacts on Q1 may be
malfunctioning, contact GE Service Support immediately.

Press the Total Off button on the same UPS to separate it completely.
K4, K6 and K8 open and the Rectifier shutdown.

Disconnect then the Battery. Discharge the DC - Link capacitors (possibly with the Inverter) then
disconnect Utility voltage, thus disconnecting input and output of this module completely.

Make sure the logic power is OFF, the display is blank, and no LEDs are present on the control board
IM0007.
 To prevent from disturbances on the communication bus, remove both  communication cables JA and
JB on the communication bus interface IM0048, connecting to the parallel board IM0006 or IM0086.

Reconnect a module to the system:

Make sure the logic power is OFF, the display is blank, and no LEDs are present on the control board
IM0007.

Reconnect the communication bus cables to IM0048.

Connect Utility power to the UPS. Power supply is running and the display active.

If you want to test the module in service mode, follow the description in the chapter "Operation with
Q1 open"

If not, close Q1. This will cause the closure of K4, start of the Rectifier and the closure of K6.

Connect the Battery.

Press the Inverter ON key, to start the Inverter. As soon as the Inverter output voltage is considered
to be ok, synchronized and in phase, K7 will close and connect the Inverter to the parallel system.

Initial page | Parallel

 

Parallel shutdown (No Redundancy)

 

In case of maintenance or repair with no redundancy but continuous load supply is required, then the
load must be switched to maintenance circuit breaker Q2 :

Shutdown

Press Inverter off on one module after the other, until all Inverters are off. Remember to press
Inverter OFF twice, to make sure it stays off.

The load is now supplied from Utility.

Close Q2 on each module.

Open Q1 on each module.

Press the Total OFF button on each module, to shutdown the Rectifier and open K4, K6, K8.

If Utility must remain connected to the Modules, disconnect X3 on the Power interface IM 0049
(Bypass voltage for AC Power supply), to shut down the electronics.

Restart

Reconnect X3 on the Power Interface if previously disconnected. Power supply runs and the display
active.

If you want to test each module in Service mode, proceed as described in "Operation with Q1 open",
otherwise go to the next step below.

Close Q1 on each module. This causes the closure of K4 and K6 and start of the Rectifier.

At the closure of Q1 of the last module the Bypass of all units is activated, by closing their K8 and 
SSM.

Open now Q2 on all modules. Verify for correct measurements, load current, output voltages and
load sharing.
 Start the Inverter of the first module. With redundancy K7 will close and connect the Inverter to the
Load. Without redundancy a sufficient number of  Inverters must start, to transfer the Load to
Inverter.

Proceed to start the remaining Inverters always waiting for the termination of it's start cycle, before
starting the next.

Verify with load on Inverter for correct measurements and load sharing.

Initial page | Parallel

 
Paralleled Rectifiers (same Battery)
 
 
Up to maximum 4 Rectifiers can be paralleled on one Battery, we recommend however strongly, not to
parallel more then 2 Rectifiers.
Attention: 
Parameter 222 for Rectifier  start delay and all Parameters from 84 to 95 must be identical for all
Rectifiers !!!
Battery temperature sensor NOT connected.

Change parameters only with Rectifier shutdown !!!

Modifications
Software version for U2 and U3 must be 1.5 or higher.
On the main control board IM 0007D, 2 Resistors must be changed:
R 139 must be 3k, R 247 must be 11k, see Layout for position.
Modification number 107 refers to this change.
Boards with Modification 107 or higher have this values already changed !!!

Parameters
Two new Parameters were introduced:

Parameter 207 for the current share regulation. Default value 64

Parameter 127 GROUPS. In this Parameter is defined which 2 Rectifiers are paralleled on the same
Battery. See table below for possible combinations.

Parameter 162 for the Battery current offset calibration (indicative value 410)
Parameter 160 for the Battery current calibration depending on output power. See below for values:

10 - 20 kVA 30 - 60 kVA 80 - 120 kVA 150 - 300kVA 400 - 500kVA

Parameter 160
250 500 1000 2500 3750

GROUPS, Configuration for 2 Paralleled Rectifiers on 1 Battery

  UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6 UPS 7 UPS 8
 UPS 1   22 32 42 52 62 72 82
UPS 2 12   32 42 52 62 72 82
UPS 3 12 22   42 52 62 72 82
UPS 4 12 22 32   52 62 72 82
UPS 5 12 22 32 42   62 72 82
UPS 6 12 22 32 42 52   72 82
UPS 7 12 22 32 42 52 62   82
UPS 8 12 22 32 42 52 62 72  
Example:  UPS 3 has the Rectifier paralleled with UPS 5
In this case I must insert in Parameter 127 of UPS 3 the value 52, while in Parameter 127 of UPS 5, the
value is 32.

Settings of other Parameters related to the Battery:

Charging current limitation. Same value set on all Rectifiers,
Parameter  84
corresponding normally to 20% of Battery capacity.
Battery capacity: Same value set on all Rectifiers,
Parameter  85
corresponding to the capacity of the Battery.
Floating voltage: Same value set on all Rectifiers,
Parameter  88
corresponding to floating voltage.
Number of cells: Same value set on all Rectifiers,
Parameter  89
corresponding with the actual number of cells.
Autonomy time: Same value set on all Rectifiers. Backup time
in Minutes for 100% system Load. For example 2 units of
Parameter  103
100kVA, the autonomy time must be set for 200kVA on each
unit.

Startup
Start the Rectifier first as standard single Rectifier. Only in a next step, the configuration will be
modified.
ATTENTION: It's most important that each Rectifier has it's own Battery fuse, and the actual paralleling
is done on the Battery.
 

How to start a Rectifier

Verify for correct settings of Parameter 127

Close Q4 on each UPS

After closure of K3 or manual closure of Q3a at the end of  Rectifier soft start, close immediately the
Battery fuses on all UPS's, thus activating the share regulation circuit of the 2 Rectifiers, which
works based on the status of the auxiliary contact.

Attention: Due to the fact that K3 separates only the negative pole of the Battery, never close the
Battery fuses before starting the Rectifier.

How to shutdown a Rectifier

Switch OFF Inverter and open Q1
Press Total OFF
Open Battery fuses

Battery test
Parameters for the Battery test must be identical on both UPS's in particular the Parameters 19
(Automatic test) and 22 (Manual test) which define the test voltage.

Automatic Battery test shall only on 1 UPS be enabled.

Manual Battery test shall only be done on 1 UPS.

Initial page ¦ Rectifier adjustments

 

Customer Interface settings

 

Below the table, showing the position of the Dip-switches, which have to be set according to the number
of the UPS  and the Interface number. Remember up to 3 IM 0005 boards can be paralleled to increase
the available number of Input / Output channels. 
Maximum 2 boards can be housed in the connectivity box, while the third, requires an external rack.
 Dip Switch Number Number
UPS of
Number 1 2 3 4 5 6 7 8 Customer
Interface
ON ON ON OFF ON ON ON ON 1
1 ON ON OFF OFF ON ON ON ON 2
OFF OFF ON OFF ON ON ON ON 3
ON ON ON OFF ON ON OFF ON 1
 2 ON ON OFF OFF ON ON OFF ON 2
OFF OFF ON OFF ON ON OFF ON 3
ON ON ON OFF ON OFF ON ON 1
3 ON ON OFF OFF ON OFF ON ON 2
OFF OFF ON OFF ON OFF ON ON 3
ON ON ON OFF ON OFF OFF ON 1
4 ON ON OFF OFF ON OFF OFF ON 2
OFF OFF ON OFF ON OFF OFF ON 3
ON ON ON OFF OFF ON ON ON 1
5 ON ON OFF OFF OFF ON ON ON 2
OFF OFF ON OFF OFF ON ON ON 3
ON ON ON OFF OFF ON OFF ON 1
6 ON ON OFF OFF OFF ON OFF ON 2
OFF OFF ON OFF OFF ON OFF ON 3
ON ON ON OFF OFF OFF ON ON 1
7 ON ON OFF OFF OFF OFF ON ON 2
OFF OFF ON OFF OFF OFF ON ON 3
ON ON ON OFF OFF OFF OFF ON 1
8 ON ON OFF OFF OFF OFF OFF ON 2
OFF OFF ON OFF OFF OFF OFF ON 3
 

Initial page | Customer Interface | Parallel settings

 
Ventilators 400 and 500kVA Series 1
 
 

Replacement of this Ventilators can be done in a very simple way:

Each Ventilator must be individually replaced.

Disconnect the supply connection wires from the terminals. (Yellow rectangle)

Remove the 4 nuts M4, which are fixing the Ventilator, marked yellow.

Remove the Ventilator and replace.

Initial page ¦ Series_1

MCCB and Capacitors of 3-Wire Kit
 
 

Initial page ¦ Series_1

LEM Rectifier Series 1
 
 

Initial page ¦ Series_1

 
Inverter module 400 and 500kVA Series 1
 
 
 

Inverter module of 1 phase, with removed bus

bars and Capacitor modules.
The yellow rectangles show the modified parts.

Initial page ¦ Series_1

 
PMAD Introduction
PMAD (Preventive Maintenance and Advanced Diagnostics) is based entirely on Software.

PMAD makes use of already existing measurements and detections, therefore no hardware modifications
are necessary. See the page Installation for necessary procedures.

The new features of PMAD can communicate, together with the already existing, through the following
structures:

UPS panel and display

IRIS (GPRS or Modem)
SNMP
Modbus

PMAD helps to improve system reliability by alerting the user or service about critical conditions like
communication line problems, load share problems, the need of component replacements, or the
calculation of the actual Inverter loading, in order to avoid overload conditions.

Attention: In parallel systems the version of EEPROM IC2 on the parallel board IM 0086 must be 13,
together with the version 3.30 for U2 and U3 and 10.0 for U36 (or higher).

Initial page ¦ PMAD

 
PMAD Installation
 

PMAD (Preventive Maintenance and Advanced Diagnostics) is based entirely on Software, and works with
all UPSs which are using the IM 0007 as control board. In fact only the 3 Flasheproms (U2, U3, and U36)
have to be replaced.

Proceed as follows when installing PMAD:

Shut down the UPS completely, including Power supply. If necessary supply the load through
Maintenance Bypass Q2.
Replace the Flash Eproms U2, U3 (v. 3.21) and U36 (v. 7.4) on the control board IM 0007 with the
PMAD version.
Restart only Electronic supply.
Verify, or and insert Parameter values according the listings in the page Parameters or Power
depending Parameters.
Restart now the UPS in normal mode (Q1 closed) and connect some load, ideally ca. 50%.
Verify for correct measurement of cos phi in Parameters 341, 342 and 343, either with a load with
known cos phi or by measuring with an adequate instrument. If necessary calibrate. See page
Cos Phi Measurement for calibration details.
In a parallel system verify the correct indication of Parameters 262, 263 of the communication bus
control. See page Communication Bus Detection.
Verify with and without load the current share values in a parallel system. See page Current Share.
In case of remote connections like IRIS, SNMP card or Modbus verify the functionality.
Information can be found in the appropriate Manuals.

Initial page ¦ PMAD

 
 
PMAD Parameters
 

Parameters additional to the standard listed ones

See a separate listing of values in the page Power depending Parameters.

Number Def. Value Description Various

68 20000 Already previously existing timeout for UPS in general  

Sensitivity for the indication of an interruption on the

249 5 communication bus lines JA or JB. In case an interruption  
is detected Alarms 4008 and, or 4009 will be issued.

Sensitivity for the detection of a CRC (Cyclic Redundancy

Check) failure of the communication bus lines JA and, or
251 400  
JB. A detection will cause either Alarm 4006 and , or
4007

       

Minimum value of the load current, above which the

values of the cos phi will be calculated. A current below
the value set in this Parameter, will show in the
253 Power dep. roughly 15%
Parameters 341, 342 and 343 a constant number of
00102.
See values in Power depending Parameters.

       

256 Read only Peak value of the load current of phase L1  

257 Read only RMS value of share current in a parallel system, phase L1 Value x 10

258 Read only Peak value of the load current of phase L2  

259 Read only RMS value of share current in a parallel system, phase L2 Value x 10
260 Read only Peak value of the load current of phase L3  

261 Read only RMS value of share current in a parallel system, phase L3 Value x 10

Coded value of the detected number of UPSs in a parallel

Binary coded
262 Read only system, of channel A. See page "Communication Bus
value
Detection".

Coded value of the detected number of UPSs in a parallel

Binary coded
263 Read only system, of channel B. See page "Communication Bus
value
Detection".

       

Time in hours before Service check for the Batteries is

264 43800  
activated. See page "Service check" for details.

Time in hours before Service check for the DC capacitors

265 50000  
is activated. See page "Service check" for details.

Time in hours before Service check for the AC output

266 50000 capacitors is activated. See page "Service check" for  
details.

Time in hours before Service check for the Ventilators is

267 20000  
activated. See page "Service check" for details.

       

Indication of the RMS value of the ripple voltage on the

335 Read only Value x 10
Battery voltage.

Parameter for the calibration of the Cos Phi

336 12  
Measurement.

Indication of the cos phi from the load current, seen from
341 Read only Value x 100
the UPS, phase L1. See page "Cos Phi Measurement".

Indication of the cos phi from the load current, seen from
342 Read only Value x 100
the UPS, phase L2. See page "cos phi measurement".

Indication of the cos phi from the load current, seen from
343 Read only Value x 100
the UPS, phase L3. See page "cos phi measurement".
        

Threshold above which Alarm 4121 is generated due to

349 32 Value x 8
high ripple on the Battery voltage.

RMS current share value of any of 3 phases, above which

350 Power dep. Value x 8
Alarm 4321 is generated.

Initial page ¦ PMAD

 
PMAD Alarms
 

Below a listing of the Alarms, dedicated to PMAD.

All Alarms are auto reset, i.e. with the return to normal operation the Alarm will disappear.
 

Code Nr. Message on display Description

     

This Alarm indicates the detection of errors on the

4006
communication bus JA

This Alarm indicates the detection of errors on the

4007
communication bus JB

An interruption on the communication bus of

4008
channel JA was detected.

An interruption on the communication bus of

4009
channel JB was detected.

An interruption on the bus dedicated to connectivity,

4010 Connectivity Bus Failure
was detected.

The value of the ripple voltage on the Battery

4121 voltage was measured superior of the setting in
Parameter 349.
 The share current between the UPSs of the parallel
4321
system exceeded the value set in Parameter 350.

Initial page ¦ PMAD

 
Communication Bus Detection

This feature applies only to Paralleled UPSs and their Communication Bus !!

The Sitepro and SG series have redundant communication channels, named channel JA and channel JB.

Parameter 262 represents channel JA while Parameter 263 shows the value for channel JB.
These Parameters show the the number of UPSs detected on the communication bus, including itself.

These Parameters show a decimal value, converted from a binary value.

The binary value consists of 8 bits, each bit corresponding to the number the UPS, which was assigned in
the parallel system on the control board IM 0007 with Jumpers J14, 15, 16.

In normal operation, Parameters 262 and 263 must be identical. 

A difference between these Parameter values indicates a malfunction. The failed channel is indicated by
the lower value Parameter.

Example: 

Situation: 4 UPS in parallel, with numbers 1, 2, 3 and 4 assigned. (Jumpers J14, 15, 16 on IM 0007)

Case 1: Parameters 262 and 263 show a value of 00015. This corresponds in Binary to 00001111,
therefore this UPS can see 4 units in communication, on both channels.

Case 2: Parameter 262 shows a value of 00011. However 4 units are existing, and thus the correct value
should be 00015. In Binary 00011 corresponds to 00001011, indicating that unit number 3 is missing,
respectively not communicating on bus JA.

Another example:
 The value of Parameters 262 = 3, corresponding to binary 00000011 and therefore for 2 units.
Value of Parameter 263 however, shows only 2, i.e. channel B shows only the presence of 1 unit 
with the number 2.
Parameters 262 and 263 are not identical. 
The lower value in Parameter 263 indicates a failure on Bus B of the UPS unit with number 1.

Actually 2 failure possibilities exist:

Bus A or Bus B failure, which is indicated with Alarms either 4008 or 4009, and at the same time we
can see in Parameters 262 and 263 which channel of which UPS is missing. See the examples above.
In Parameter 249 the sensitivity of this detection can be installed.
In case of disturbed communication however, another type of Alarm results. Alarm 4006 or 4007
indicate a CRC (Cyclic Redundance Check) failure. The Sensitivity can be adjusted with
Parameter251.

In addition to the Alarm, in case of an interrupted communication bus, a yellow LED is lit on the parallel
board IM 0086.
In case of a CRC (Cyclic Redundancy Check) failure however, the red LED on the parallel board of the
corresponding channel will be lit.
Initial page ¦ PMAD
 
Connectivity Bus Detection
The Sitepro and SG series have redundant communication channels, named channel A and channel B.

Apart from the UPS communication within the paralleled units, these cables have separate channels for
connectivity.

The signals of these connectivity buses are continuously controlled for their readability. In case a
malfunction is detected Alarm 4010 CONNECTIVITY BUS FAILURE, will be issued.

Attention: Only on the bus cable at which the communication is active (Cable A or B), a failure can be
detected !! 
When the Bus communication changes from one channel to the other, automatically also the Connectivity
Bus will change on this same channel.

No Parameters are provided.

Initial page ¦ PMAD

 
Service Check, Livetime Counters
To the already, and still existing Service Check programmed in Parameter 68, additional 4 timers are
introduced with PMAD.

While Parameter 68 is not associated with a particular function, the 4 new Parameter are dedicated to 
particular component(s), as follows: (Time in hours !!)

Parameter 264 Batt. depending Time of Service Check for the Batteries

Time of Service Check for the DC - Capacitors (DC -

Parameter 265 50000
Link)

Parameter 266 50000 Time of Service Check for the AC output Capacitors

Parameter 267 20000 Time of Service Check for the Ventilators

Attention: The values in the table above are only examples, and can differ, depending on experience and
technical data from the supplier.

The Parameter will start to decrement when the corresponding value is set.
When the value of either of this Parameters becomes Zero, the LED Service Check starts flashing.
(Unless Q1 is open and thus overwriting the flashing)

The timer which caused the flashing of the LED must be verified in the Parameters, i.e. no message is
given on the display.
However with IRIS or the SNMP card, the single timeouts can be seen.

To cancel the flashing, no Reset operation is necessary. Simply introduce the desired number of hours
( Values from 0 - 65534 are possible, while with 65535 the function is disabled), and the countdown will
start automatically. N.B. this is valid also for the old Service check in Parameter 68. No reset required!

Particular time display on IRIS: The indication of time in hours will not stop when reaching zero, but will
continue counting. The indicated value however is not anymore hours but shows in RED color days and
weeks which have passed since reaching zero. This allows to confront the customer with an overdue
replacement of components, especially in case of failures.

Initial page ¦ PMAD

 
Current Share Detection
Current exchange between the Units of a parallel system can lead to dangerous conditions for the load
e.g. shutdown of a unit due to overload.

PMAD alerts you in case the exchange current on one or more phases in a particular unit exceeds the
value set in Parameter 350, by issuing the Alarm 4321.

In Parameters 257, 259, 261 the RMS exchange current can be read.

Initial page ¦ PMAD

 
 
Peak Current Detection
 

Highly nonlinear loads have often comparatively low RMS values , however high peak values.
This can lead to an over current condition on the Inverter bridge.

In Parameters 256, 258 and 260 we can read the peak values of the 3 phases of the load current,
enabling thus a valuation of the existing load(s), and if necessary take eventually corrective
measurements.

A regular inspection e.g. with IRIS could help to alert the customer before a critical situation for the load
could arise.

Initial page ¦ PMAD

 
 
DC Ripple Detection
High DC ripple voltage indicates  most probably a bad condition of the Electrolytic  Capacitors in the DC-
Link, or eventually a  Rectifier problem, like missing drive pulses.

The lifetime of the Electrolytic Capacitors is limited but can vary to great extend depending mainly on
temperature and superimposed AC Voltage.

Under normal operating conditions the end of the time set in Parameter 265 will indicate a due
substitution of these components, according the indication of the supplier.

In case of bad operational conditions, as indicated above, the measurement of increased ripple voltage
alerts you by issuing the Alarm 4121, HIGH DC RIPPLE.

The threshold of this Alarm is power depending and can be set in Parameter 349, while in Parameter 335
a significant indication of the RMS Battery ripple voltage can be read and verified.

Initial page ¦ PMAD

 
Cos-Phi Measurement and Calibration
By measuring the cos phi on each phase of the output of the UPS, the actual Inverter bridge load can be
calculated and shown correctly also on the display. This permits to protect the UPS in case of critical load
(e.g. capacitive load), by activating the overload Alarm.
The display however gives no information about the cos phi in the measurement screens!

The actual existing cos-phi for the 3 phases can be seen in Parameters 341, 342, 343.

ONLY FOR SG SERIES !!

In the page "Load on Phases" (Attention: Displayed in the selected language) the kVA  and the power
factor of each phase are displayed.
A sign is applied to the power factor to discriminate between capacitive load (negative) and inductive
load (positive).

Calibration

In order to have correct readings a calibration might be necessary.

Calibration Parameter 336 is valid for all 3 phases, which requires to find a compromise value for all 3
phases, since the cos phi might slightly differ from phase to phase. 

Basically we can proceed in 2 ways for the calibration:

Measure the cos phi with an adequate instrument, or

Have a load with a known cos phi

In either case you should try to calibrate with Parameter 336 the values in Parameters 341, 342, 343 as
close as possible to the read or known value.

To achieve an acceptable accuracy a minimum amount of load is required, ideally around 50%.

A tolerance of 0.02 of the reading compared to the instrument is acceptable.

The table below shows typical values of a cos phi measurements. Bit 5 indicates whether the load is
inductive (lagging power factor) with a 0, while a capacitive load (leading power factor) is shown with a
1.
Bit 1 and 2 show the measured cos phi.
 

Inductive Load 0.82-0.84 Capacitive Load 0.96-0.98

Indicated by a zero on first bit Indicated by a 1 on the first bit

Initial page ¦ PMAD

 
Simple Blockdiagram
 

 
 

Initial page
Blockdiagram Electronics
 
 

Initial page | Blockdiagrams

 
Blockdiagram Power supply
 
 
 

A new, more powerful board, IM 0076, is used on the 400 and 500kVA units
instead of the IM 0061

Initial page | Blockdiagrams

 

IM 0007 replacement
 

Below a step by step description for the procedure when changing this board:

Shutdown the UPS, if necessary with load supplied from Maintenance Bypass Q2. 

Store, if possible, the Parameters with "Upload" from Daisy on a PC.

If not possible, you will have to check all Parameters with the PIOR from the Display and partly
adjust them manually, after replacing the board.

Disconnect X3 on the Power Interface IM 0049  to shutdown the power supply, in case Mains voltage
cannot be disconnected due to load supply through Q2.

 Exchange now carefully the old with the new board. 

Attention to static discharge !!

Verify the setting of Jumpers and values of Rx's R302 and R298 with the PIOR or replace them from
the old board. R298 for UDC Max = 1k2 for UDC floating 485V.  
R302 defines the level of IS Max and is therefore power dependent. See also board layout.

Change the Flash Eproms from the old to the new board, or in case of update insert the new ones in
the new board. (U2, U3, U36)

Verify for correct connections of all cables and plugs.

Reconnect X3 to the Power Interface IM 0049. 

Verify after start of the power supply, on the main page of the display 
"Self test board ok".

On IM 0007 LED 27 should be ON (Master) LED 28 OFF and LED's 29, 30, 31 blinking, LED 27 must be
ON (Master) LED 28 OFF (not used).

Verify for correct function and indication of the display including a "Lamp test".

The last 3 Alarms should read: 4411 Bypass Mains ok, 4763 Remote control ON (not always), 4583
Command to synchronize.
 Connect Daisy and store with the function "Download" the previously uploaded Parameters on the
new board.

Also with Daisy, program the ID - Number (PIOR) and set correct date and time.

Before starting the UPS in Service mode, perform a Low voltage startup.

If ok, start the Rectifier by pressing simultaneously the keys "mute" and "lamp" . 
At the end of soft start K3 closes. Verify for correct output voltage and value on the display. If
necessary Calibrate or adjust.

Verify for 0 Battery current. If necessary calibrate offset with Parameter 86. 

Verify for correct Utility measurements of Rectifier  and Bypass. If incorrect, calibrate.

Calibration of Phase error Inverter - Mains:

Connect a Voltmeter to Phase L1 Bypass and Phase L1 Inverter. (Test points on Power interface IM
0049). Start the Inverter.
Verify for correct Inverter output voltage on all phases.
Adjust with Parameter 190 to obtain minimum possible voltage.

Calibration of Error detectors:

Connect Voltmeter to test points shown below with Inverter OFF. 
Press twice Inverter ON to connect Bypass Utility to the output, then adjust for lowest possible
value.
Adjust with Parameters 129, 131, according to the table below.

Parameter Value Test point

131: Error detector Bypass <150mV J39: pin 3, GND pin1
129: Error detector Load < 150mV J39: pin2, GND pin1

K7 activation delay: Verify for values of Parameters 308 and 309 set according to PIOR. This setting
has influence on the load share signal during parallel operation.

Inverter ON to initialize transfer from Utility to Inverter. Verify for correct voltage adaption (Inverter
voltage 2 Volt above Utility) before transfer and closure of K7. 

Before starting the UPS in normal mode i.e. with Q1 closed, make sure to have the Load OFF button
pressed in service mode, after Inverter shutdown.
For startup of a UPS single or parallel refer to the corresponding pages:
Single operation or Parallel startup.

In case of a parallel system check the diagnostic LED's on the Parallel board IM 0006.

Verify with load: Load currents, Rectifier current and Battery discharge current.

Eventually measure with current clamps for symmetrical currents on all 3 phases of the Rectifier
input.

Initial page | Layout IM 0007

 
 
Layout IM 0007-6
 
 

Initial page ¦ Layout IM 0007 ¦ Layout IM 0007 with Jumpers

 
Layout IM 0007 sections
 
 
Initial page ¦ Layout 0007 D, Jumpers
 
Layout IM 8821
 
Rectifier driver board for 225, 300, 400, 500 and 750kVA
Disconnect J101, J103, J105 for the measurement of the Rectifier drive pulses.
G = Gate, K = Kathode. See Low voltage startup for start procedure.
 

Initial page
Layout IM 0048
 
 
In a parallel system the communication cables connect to this board. Below the board layout
and connections.
External UPS's in a parallel system must have Jumpers JP1 -JP4 inserted for line termination.
These are the units with only 2 cables connected to IM 0048. (JA1 and JB1)
 
 

Connection for external UPS (Jumpers JP1 - JP4 inserted)

 
Initial page | Parallel | PCB's
 
Layout IM 0006 and IM 0086
 
IM 0006
 

IM 0086  
 

 
Attention:
IC2 is always inserted. Version 12.0 is compatible with version 7.0 and 7.1 of U36, the flash
Eprom for the DSP.
Version 13.0 is necessary for the functionality of PMAD and goes together with the versions
3.21 for U2 and U3, while U36 must be version 7.4.

Version is indicated in Parameter 004. (Example: 17012)

Connection of bus cables: 

JA of IM 0048 must connect to J52 of IM 0086

JB of IM 0048 must connect to J62 of IM 0086

Jumper settings
JP1 - JP6 ON Pullup resistors
JP15 - JP 20 ON Pullup resistors
JP7 ON Pin 2 / 3  
JP10 OFF  
 JP 8, JP 9 ON Pin 2 / 3 with IC 2 OFF ON Pin 1 /2 with IC 2 ON
JP12, JP13, JP14 With IC2: OFF, ON, ON Without IC2: ON, OFF, OFF
JP11 OFF to enable old protocol on J11 (Sitepro)
BR. 1 - BR. 4 OFF  
JP on Pin 9-10 on ISM and all
J4 No JP if only UPS
UPSs in configuration SCB

LED's 1-7 for UPSs of Group A / 8-13 for UPSs of Group B

  LED 1 When lit, indicates correct data transmission of channel A
  LED 2 When lit, indicates bad data transmission of channel A
  LED 3 When lit indicates data reception from channel A
  LED 4 When lit, indicates correct data transmission of channel B
  LED 5 When lit, indicates bad data transmission of channel B
  LED 6 Not used
Lit in one UPS of Group A or B, which is the Master. 
  LED 7
Never lit in the ISM.
  LED 8 When lit, indicates correct data transmission of channel A
  LED 9 When lit, indicates bad data transmission of channel A
  LED 10 When lit indicates data reception from channel A
  LED 11 When lit, indicates correct data transmission of channel B
  LED 12 When lit, indicates bad data transmission of channel B
  LED 13 Not used
 
 

Initial page | PC Boards | Parallel

 
Layout IM 0007-5
 
 

Initial page ¦ Layout IM 0007

 
Layout IM 0007-4
 
 

Initial page ¦ Layout IM 0007

 
Layout IM 0007-3
 
 

Initial page ¦ Layout IM 0007

 
Layout IM 0007-2
 
 

Initial page ¦ Layout IM 0007