SPECIAL SERVICE TOOLS

ST08-001
May 31, 2008
Recommended Special Service
SERVICE INFORMATION BULLETIN Tools

Subject: Recommended Special Service Tools Page 1 of 6

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This bulletin suppercedes ST06-001 which should be
removed and discarded. Return To Main Index

GENERAL INFORMATION:
Special Service Tools (SST) have been made available in order to aid the Toyota Service Technician
with mainteinance, troubleshooting and overhauling of various Toyota forklifts. A list of the available
SST’s are listed in the Appendix Section of each Repair Manual. However there are a number of
SST’s that are also available that were not listed in the Repair Manuals, or are for older forklifts
whose Repair Manuals are no longer in publication. Refer below for the list of those hard to find
SST’s.

TOOL SUPPLIERS:
The SST’s listed can be purchased from the below listed suppliers.

(TMHU) TOYOTA MATERIAL HANDLING USA (K-M) KENT MOORE

1 Park Plaza, Suite 1000 28635 Mound Rd.
Irvine, CA. 92614 Warren, MI. 48092
(Order through SAP) Ph. 1-800-345-2233

(O) OWATONNA TOOL CO. (S) Snap-On Tools

P.O. Box 25 Kenosha, WI.
Owatonna, MN. 55060 Ph. 1-877-762-7664 (Order Line)
Ph. 1-800-533-5338 http://www.snapon.com
Toyota.spx.com
(Your Dealer # is your Account #)

TOOL INFORMATION:

Tool Description Part Number Supplier ON-Hand

Walkie/Rider & Tow Tractor Tools

Diagnostic Service Tool 00590-49981-71 TMHU

(Curtis PMC 1311-1101 Programmer)

Molex Cable 00590-02416-71 TMHU

Pin Extractor 00590-04667-71 TMHU

(Harness Round Connectors)

Pin Extractor 00590-04668-71 TMHU

(Harness Line Connectors)
ST08-001 Recommended Special Service Tools Page 2 of 6

Tool Description Part Number Supplier ON-Hand

Walkie/Rider & Tow Tractor Tools (Continued)

Pin Extractor (Harness Twin-Leaf Connectors) 00590-04669-71 TMHU

(Pin Extractor (harness leaf connectors) 00590-04670-71 TMHU

Crimping Tool 00590-04671-71 TMHU

Extraction Tool (connector pins) 00590-04672-71 TMHU

Battery Pack Lifter 00590-04677-71 TMHU

6BWS10/13, 6HBW23 Service Key 00590-42683-71 TMHU

7BWS10/13, 7HBW23 Service Key 00590-42683-71 TMHU

8HBW30, 8HBE30-40 Service Key 00590-42683-71 TMHU

8HBC30-40, 8TB50 Service Key 00590-42683-71 TMHU

Electric Truck Tools

Battery Lifting Beam 00591-08156-81 TMHU STARLIFT*

Chain & Hook Adapter 00591-08157-81 TMHU STARLIFT*

(for battery lifting beam)

Battery Cable Cutter 00591-07716-81 TMHU STARLIFT*

Battery Cable Connector Crimper 00591-08122-81 TMHU STARLIFT*

Battery Cable Connector Crimper 00591-27217-81 TMHU STARLIFT*

(hammer type for field use)

Digital Clamp-on Meter EEDM509B S

5FBC Accelerator Sub-Harness 09260-23400-71 TMHU

7FBCU15/55, 7FBE15/20 Harness Test Kit 09230-21440-71 TMHU

7FBH15/30 Harness Test Kit 09230-13130-71 TMHU

7FBEU15-20 Drive & Pump Motor RPM 09231-21320-71 TMHU

Harness Test Kit

7FBCU15-32 Stopper Pin 09330-21440-71 TMHU

7FBEU15-20 Mini-Lever Harness Test Kit 09232-21320-71 TMHU

Handyman Tester 00591-07742-81 TMHU STARLIFT*

ST08-001 Recommended Special Service Tools Page 3 of 6

Tool Description Part Number Supplier ON-Hand

Electric Truck Tools (Continued)

7BNCU Seal Pressing tool 00590-43593-71 TMHU

7BNCU Steer Sensor Alignment tool 00590-48150-71 TMHU

6BPU Seal Pressing Tool 00590-40317-71 TMHU

6BPU Spanner Wrench 00590-40430-71 TMHU

6BPU Nut Clamp Tool 00590-45413-71 TMHU

ESD Wrist Strap 00590-04848-71 TMHU

ESD Kit (Wrist Strap, ESD Mat, GND Cable) 00590-04849-71 TMHU

Wrist Strap Tester 00590-40350-71 TMHU

Lift/Lower Pendant (7BPUE15) 00590-46325-71 TMHU

Serial Cable for Flashware 00590-43591-71 TMHU

Surge Protector for Flashware 00590-43592-71 TMHU

CAN Interface for Truckcomm 00590-47758-71 TMHU

Communication Cable for Truckcomm 00590-42684-71 TMHU

Engine Tools

Oil Pan Seal Cutter 09032-76001-71 TMHU

Crankshaft Oil Seal Replacer 09223-63010-01 O

T/C Drive Cover Gauge 09230-30150-71 TMHU

VE Injector Pump Timing Tool 09240-32880-71 TMHU

Dial Indicator (metric) 00002-00829 O

2J VE Injection Pump Adapter 09275-99017-01 O

Diesel Compression Gauge 09992-76002-71 TMHU

1FZ Valve Lifter Press 09248-76001-71 TMHU OffLine*

1FZ Valve Lifter Stopper 09248-76002-71 TMHU OffLine*

ST08-001 Recommended Special Service Tools Page 4 of 6

Tool Description Part Number Supplier ON-Hand

Engine Tools (Continued)

Engine/Trans Lifting Tool 09010-20111-71 TMHU OffLine*

GM 3.0L Valve Spring Compressor J5892-D K-M

GM 3.0L Spark Plug Compression Adapter J23590 K-M

GM 3.0L Front Seal Centering Tool J34995 K-M

GM 3.0L Vibration Damper Puller J23523-F K-M

Air Conditioning Tools

Manifold Gauge ACTR4151 S

Dual Type Thermometer ACT83A S

Electronic/UV Leak Detection Kit ACT780 S

(R134a, R12, R22)

Aisan LPG Tools

Hose 09812-22000-71 TMHU

Union 09817-23600-71 TMHU

Gauge 00591-90000-81 TMHU

Tester 09820-23600-71 TMHU

Adjuster Tool 09815-22000-71 TMHU

Adjuster Tool 09814-22000-71 TMHU

Service Kit – CNG Fuel System 09810-23320-71 TMHU

Front and Rear Axle Tools

Front Wheel Bearing Nut Wrench 09509-76001-71 TMHU

(1.0-3.0 ton electric)

Front Wheel Bearing Nut Wrench 09509-76002-71 TMHU

(1.0 ton cushion & phnumatic IC)

Front Wheel Bearing Nut Wrench 09509-76003-71 TMHU

(2.0-8.0 ton cushion & phnumatic IC)

Reamer Bolt Remover 09310-23320-71 TMHU

Steer Wheel Puller 09609-20011 O

ST08-001 Recommended Special Service Tools Page 5 of 6

Tool Description Part Number Supplier ON-Hand

Front and Rear Axle Tools (Continued)

Pitman Arm Puller 09610-20012 O

Steer Cylinder Cap Remover & Replacer 09620-10100-71 TMHU

Tilt Cylinder Cap Remover & Replacer 09620-10160-71 TMHU

Universal Puller 09950-76014-71 TMHU

8-Series Drive Pinion Bearing Replacer 09410-26600-71 TMHU

8-Series Parking Brake Measuring Tool 09460-26600-71 TMHU

Transmission Tools

Clutch Drum Spring Remover & Replacer 09220-33901-71 TMHU

(7FGCU35/55,7FG/DU35-80)

Clutch Drum Spring Remover & Replacer 09220-22001-71 TMHU

(7FGCU15/32, 7FG/DU15/32)

Transmission Pressure Gauge Adapter 09350-23320-71 TMHU

7 Series Aisin Transmission

Mast Tools

Chain Wear Scale 09631-22000-71 TMHU

Fork Arm Wear Caliper 00591-80252-81 TMHU STARLIFT*

7 Series Internal Combustion Wiring Harness Repair Tools

Terminal Pick for O2,Map, & Throttle Body 00002-217958 OTC

Terminal Pick for 4Y Distributor J-38125-12A OTC

Wire Crimper 00591-09475-81 TMHU STARLIFT*

Wire Stripper 310032 OTC

7 Series Hand Held Analyzers

SAS / OPSS Analyzer 09240-23323-71 TMHU

TWC Analyzer (LPG,Gasoline,CNG) 09240-13381-71 TMHU

IMPCO Test Kit 09230-U3330-71 TMHU

IMPCO USB Data Link Cable (Part of Test Kit) 09250-U3330-71 TMHU
ST08-001 Recommended Special Service Tools Page 6 of 6

Tool Description Part Number Supplier ON-Hand

8-Series Hand Held Analyzers

SAS, ECS, OPSS, TWC, CNG Checker 09240-26600-71 TMHU

OPSS

Adapter Fitting 90407-13469-71 TMHU

*Tools described as “OffLine” or “STARLIFT” can be ordered through the Toyota Parts System.