News for the

Digital Enterprise
May 2022
siemens.com/digital-enterprise
siemens.com/tia
News for the Digital Enterprise 1/2022 Contents

Cover

Contents / Navigation

Contents
Digital Enterprise

Future of Automation

Totally Integrated Automation

Industrial Edge

Automation Systems

Distributed I/O Systems

Human Machine Interface

Industrial PC

Drive Systems

Process Automation

Process Instrumentation
and Analytics

Industrial Communication

Power Supplies

Industrial Identification
and Locating

Digital Enterprise Services

Smart Power Distribution

Imprint

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2
News for the Digital Enterprise 1/2022 Digital Enterprise

DIGITAL ENTERPRISE

Master the digital transformation

and Industry 4.0 and all the associated
challenges! How? By becoming a
Digital Enterprise and seamlessly
connecting the real and digital worlds.
This enables a more intelligent linking
and analyzing of data – for fast and
confident decisions and more efficient
use of resources.

3
News for the Digital Enterprise 1/2022 Digital Enterprise

INFINITE OPPORTUNITIES FROM INFINITE DATA

Fast and confident decisions

with the Digital Enterprise
The industrial world is facing rapidly changing Digital Enterprise Services

challenges. The resources are finite, everybody

needs to do more with less. Digitalization and
automation are the game changers to meet these design design

ld
or
challenges on the way to Industry 4.0. But there

lw
Digita
is more! Since everything is connected with Product Production
Product Factory / Plant
everything, it is essential to collect, analyse, and

ze
o pt i m
orld
lifecycle lifecycle

ti m i
use the massive amount of data created in the

al w

op
ize

e
re a
liz
e

li z
ea
r

Re
Industrial Internet of Things (IIoT). How to do that?
Companies must become a Digital Enterprise. By
Performance
combining the real and the digital worlds they can
use the finite resources efficiently and thereby Cybersecurity

make the industry more sustainable.

Combining the real and the digital worlds Comprehensive digital twin
With a continuous flow of data from the design of Working with the comprehensive digital twin in
the product to production and continuous opti- the Digital Enterprise makes it possible to integrate
mization, it is possible to seamlessly integrate the the entire product lifecycle and – if required –
entire value chain. A true Digital Enterprise is able even the factory and plant lifecycle. The generated
to harness the unlimited power of data by gaining performance data captured in the real world
valuable insights to make fast and confident enables a continuous and open loop of optimi-
decisions. zation for both the product and the production.

Digital Twin Production

ces
ervi
eS
pris
n ter
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ita
Dig
Real Production

Digital Twin Product

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D i git a

an
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rf
lw

Pe
or
ld

Re
al w
o rl d
Real Product
4
News for the Digital Enterprise 1/2022 Digital Enterprise

Maximum data transparency with IT/OT in becoming a Digital Enterprise. Xcelerator

convergence blurs the boundaries between industry domains,
The Digital Enterprise brings together processes allowing companies to use the technology of
that were previously separate. It breaks down today to build the products of tomorrow. Totally
traditional silos and helps bridge the gaps between Integrated Automation, the world’s leading
software and hardware, IT (information technology) automation concept, stands for absolute end-to-
and OT (operational technology), and shop floor end consistency in three dimensions. The service
and top floor. This offers great optimization poten- experts from Digital Enterprise Services are
tial, including technologies such as artificial intelli- here to help users from the beginning to the end
gence for predictive maintenance, precise condition of their digital journey and focus on the individual
monitoring, and improved quality. needs of their digital factory.

Comprehensive portfolio
Integrated software, automation solutions, and
digital services from Siemens support companies siemens.com/digital-enterprise

IT
Information
Technology

App Development

Cloud

Manufacturing Execution System

Edge Computing

Controller

Field devices, sensors, motors, and drives

Operational
Technology
OT

5
News for the Digital Enterprise 1/2022 Digital Enterprise

HANNOVER MESSE 2022

Combining the real and

digital worlds
The pandemic has accelerated the preexisting Availability and scalability
trends of digitalization and automation. In light of Integrated solutions enable plant
this situation, many companies are realizing that operators to leverage the oppor-
they have not yet fully unlocked the opportunities tunities arising from modular designs and plug
provided by a consistent combination of the real and produce. Interested parties experience in
and digital worlds. With sustainability becoming the virtual showroom how the comprehensive
more and more crucial, fields of action have solutions consisting of software, hardware, and
emerged that are of significant social importance services enable constant availability.
and unleash promising economic potential. At the
same time, cost efficiency and productivity are an
increasingly important competitive factor. At the Transparency and speed
Hannover Messe 2022, visitors to the Siemens Industrial companies in particular
virtual showroom can experience firsthand how need reliable information to make
the solutions enable companies to take the deci- confident decisions. Siemens showcases solutions
sive step into the digital age. that demonstrate how simulation helps to deter-
mine the best concept possible already during the
planning phase of a greenfield or brownfield
Sustainability plant.
and profitability
Becoming more sustainable while
at the same time producing profitably? That's indeed Efficiency and quality
possible! The solution: combining the real and Short delivery times and low costs
digital worlds in order to leverage all the benefits are playing an ever more decisive
of automation and digitalization as a Digital Enter- role for machine builders to maintain their compet-
prise. Visitors can see this for themselves in the itiveness. The efficiency of innovative machine
virtual showroom. concepts starts with engineering: how to drastically
reduce your engineering times while enhancing
the quality of your products is demonstrated in the
Resilience and flexibility virtual showroom.
Flexibility is a key factor in
strengthening the resilience of
production companies. Workstations that manu-
facture various products in short cycle times
depending on the current order situation enable
Experience our highlights in the 3D
exactly this high level of flexibility. Siemens
showroom of Hannover Messe 2022 at
demonstrates how to set up such innovative lines
and how to plan, implement, and optimize them. siemens.com/hm22

6
News for the Digital Enterprise 1/2022 Digital Enterprise

SMART MANUFACTURING

The smart way

of manufacturing
Highlights
◾ Closed-loop simulation
environment for predictive
insights
◾ Real-time visibility for
monitoring equipment
performance
◾ Digital data backbone
for more flexibility and agility

The automotive industry is being reshaped faster lations that address situations in real time to
than ever before. It is experiencing a rising pres- ensure that output targets are achieved. With the
sure to release the next generation at higher digital twin of products and production, manufac-
speed while meeting sustainability and regulatory turers can develop processes, configure assembly
targets. To succeed, automakers must become line layouts, and test them in a virtual world
more agile while accelerating innovation, managing before executing them in the physical world.
increased complexity, and evolving manufacturing Fine-tuning can be achieved faster and more
facilities. accurately. Data analysis generates automated
insights, enabling faster and better-informed
Smart manufacturing is a powerful concept to master
decisions. Thereby, automakers and suppliers can
these challenges. It combines artificial intelligence
modernize legacy equipment faster with rapid
(AI) with the Industrial Internet of Things (IIoT)
factory automation, make better real-time decisions
and embeds analytics into traditional automation
with intelligent operations excellence, and achieve
systems. Siemens smart manufacturing solutions
cost savings and flexibility with the virtual devel-
combine technologies and automation to increase
opment of manufacturing.
factory efficiencies and profitability. They create
an intelligent production environment through
data analytics, connectivity, and integrated simu- siemens.com/smart-manufacturing

7
News for the Digital Enterprise 1/2022 Digital Enterprise

DIGITAL NATIVE FACTORY

Optimized processes –
from digital beginnings to reality
Siemens has built the first Digital Native Factory
in in Nanjing, China, to increase production
capacity, to better serve the fast-growing domestic
market, and to expand and strengthen the foot-
print close to the customer. Siemens’ largest R&D
and manufacturing center outside Germany for
CNC systems, drives, and motors extends over
more than 70,000 m².

The factory is based on the concept of the Digital

Enterprise, which has the following objective:
All processes are carried out in the virtual world
before real work starts. The digital twin, repre-
senting the complete factory including worksta-
tions, supply lines, production lines, and logistics,
ensures that everything runs more efficiently.
By using the digital twin, the factory and all its
processes can be planned, analyzed, simulated,
and validated at the same time. That makes it
possible to optimize processes from the start and
better synchronize customer orders – and saving
massive time. It is assumed to be able to reduce
the time required to transport supplies from the Highlights
warehouse to a production line from four to just
◾ Improving productivity by up to 20%
one hour. Another advantage: With the Digital
◾ Boosting volume flexibility by up to 30%
Native Factory in China, existing production lines
and their data can be reused, so that brownfield ◾ Refining space efficiency by up to 40%
and greenfield plants can be combined in a short ◾ Increasing the speed of material
amount of time. replenishment by 50%

Experience this pilot project in person from

June at the Digital Experience Center in
Nanjing, China, or visit us in one of our virtual
showrooms at siemens.com/dex

siemens.com/digitalnativefactory

8
News for the Digital Enterprise 1/2022 Future of Automation

FUTURE OF AUTOMATION

The Totally Integrated Automation

portfolio is constantly being expanded
with innovations that are shaping the
future of automation and optimally equip
companies to meet their current and
future challenges.

9
News for the Digital Enterprise 1/2022 Future of Automation

ARTIFICIAL INTELLIGENCE AND EDGE

The production of the future

Faster, more flexible, more sustainable: Today’s industries are Siemens offers users a broad range of opportunities to
already facing huge demands, and they’re growing all the reliably develop their own AI solutions for industrial environ-
time. To enable manufacturing companies to remain viable ments for the entire AI lifecycle – based on Industrial Edge
into the future, their production facilities need to be modified and Simatic hardware. AI experts start by designing and
to take account of future developments. A combination of evaluating a model as part of a comprehensive workflow
artificial intelligence and Industrial Edge can create a more that will offer all the necessary functions to meet their needs
efficient and reliable structure for the production of the at every stage in the lifecycle – during modeling, deployment,
future. and validation, for example.

A crucial role is played by end-to-end, integrated, and appli- siemens.com/futureofautomation

cation-oriented solutions and tools that can be useful to
automation engineers or plant operators with no expertise
in machine learning. They can ensure system stability
and security regardless of personal familiarity with AI.
Highlights
Another essential element is an optimal level of collaboration
between data scientists and automation engineers, whose ◾ Eases collaboration between data scientists and
tasks differ throughout the lifecycle of an AI solution – from automation engineers
capturing the application, to creating and validating a machine ◾ Industrial AI applications can be developed
learning model, to monitoring the model's performance and for and by customers
retraining it if needed. ◾ Customized tools for modeling the algorithm and
deploying it in a number of different workflow
environments
◾ Standard interfaces for seamless integration of AI
applications into the existing automation landscape

The workflow that covers the entire

lifecycle of AI solutions

10
News for the Digital Enterprise 1/2022 Future of Automation

SMART FARMING WITH AI, EDGE, CLOUD, AND AR

Smart solutions
for sustainable,
customized consumption
As the world’s population increases and the land
available for agricultural use shrinks, the challenges
confronting the food industry are growing. Along
with cultivatable land, water is also becoming
scarcer, while consumers are demanding more
transparency with regard to where and how their
food is made. So there is a strong demand for
sustainable, individual, and intelligent processes
along the entire value chain. Siemens is already
experimenting with innovative technologies
together with customers in its own laboratories.
This results in solutions that advance sustainability
and enable the flexible production of customized
products – such as a specifically created soft drink.

How exactly does this work? The components of

a soft drink can be very individual according to
taste. Take the example of a lemon-mint soft
drink. In the future, mint will be cultivated right
where it is needed, in close proximity to the soft
drink manufacturer. Smart applications analyze
the entire lifecycle of the mint plants – for maxi-
mum quality and optimum use of light, water, Because these systems know exactly which products
and energy. The data from integrated sensors is to grasp and pack in the box.
acquired via edge systems and evaluated in real
time to guarantee precise control over lighting, Smart Farming is now being extended by aug-
temperature, nutrients, and other factors. This mented reality (AR) functions. HMI Panel and
ensures that as many resources as possible are work instructions are made available via AR so
conserved. The data is collected by the built-in that every user can check the status and intervene
sensors via edge systems and evaluated in real without problems when errors occur. AR connects
time to guarantee continuous monitoring and sustainability with simplicity, since soft drinks can
precise control of light, temperature, nutrients, be produced directly in the supermarket from now
etc. Intelligent robot systems like the modular, on. On top of that, AR also ensures that even non-
open, and AI-based technology package for the experts can easily react when maintenance is
piece-picking robotics system help the plants necessary. Therefore, thanks to AI and AR, the
and fruits on their way to a customized soft drink. right decisions are made at run time.

11
News for the Digital Enterprise 1/2022 Future of Automation

The example of smart farming illustrates all four use of light, water, and, above all, energy ensures
fields of action of the digital transformation: resource-saving plant growth. Because the entire
digitalization, disruption, decarbonization, and ingredient life cycle is completely automated, the
demographics. The perfect interaction of innovative experts no longer have to be available on-site
technologies such as edge, AI, FlexGrasp, and the constantly. And last but not least, the technology
LowCode platform Mendix promotes sustainability can be rented out in order to generate long-term
in flexible and individual production. Smart farming and regular revenue.
also enables new business models. For example,
the ingredients are grown directly at the retailer or
in the supermarket, which significantly shortens siemens.com/agriculture
the transport routes. The continuously analyzed siemens.com/futureofautomation

Highlights
◾ AI, edge, cloud, and AR: The perfect team for a sustainable future
◾ Intelligent processes across the entire value chain
◾ Extended data analysis using edge and Mendix apps – from the sensor to the cloud
◾ Individual order management thanks to AI
◾ Status monitoring, problem and error diagnosis with Unified AR

12
News for the Digital Enterprise 1/2022 Totally Integrated Automation

TOTALLY INTEGRATED AUTOMATION

Totally Integrated Automation (TIA) stands

for integration in three dimensions:
Hardware, software, and services are
seamlessly interconnected, information
flows horizontally and vertically, and new
technologies are gradually integrated to
create added value across industries.

13
News for the Digital Enterprise 1/2022 Totally Integrated Automation

SIMULATION FOR AUTOMATION

More flexible
production with AGVs
Whether it’s on the machine, cell/line or factory
level, Simulation for Automation lets you fully
exploit the benefits of simulation and the
digital twin. The digital model can be
used in a variety of customer-specific
applications, also in connection with
automated guided vehicles (AGVs),
which are becoming more and more
important.

What is the best AGV system design? What

is the right control strategy? How many AGVs
do you need and how big ist the ideal fleet? To
get answers to these questions and many more,
manufacturers of AGVs should combine simulation
and the digital twin along the entire value chain
to test and optimize AGVs in a virtual environment
before building and using them in the real world.
Simulation includes validation from carrier control
fleet management of AGV systems as well as Highlights
detailed multi-physics simulation and also part-
planning for smooth interaction with production ◾ Added value over the entire life cycle

cells. That ensures sustainability, because manu- with simulation and the digital twin

facturers need no real prototypes, as well as ◾ Modular portfolio that exploits the
profitability, because of shorter time to market. potential of simulation at all levels
◾ Detailed simulation of multi-physics
The worldwide-operating Siemens Services support
AGV components
users to get started with simulation. The Service
experts structure and implement the digital twin ◾ Commissioning of a stand-alone AGV
of the machine or production line. If necessary, ◾ Simulating AGVs in the context of a
they advise and train the users. production cell

siemens.com/simulation

14
News for the Digital Enterprise 1/2022 Totally Integrated Automation

SIMATIC ROBOT INTEGRATOR / SIMATIC ROBOT LIBRARY / STANDARD ROBOT COMMAND INTERFACE

New industry standard for

communication with robots
There is a tremendous potential market for robot applications
in all areas of industry, a trend that Siemens recognized early
on. The Simatic Robot Integrator app makes it possible to
integrate robots from many manufacturers into machine
concepts quickly and easily using TIA Portal, with no need
for external specialists. The Simatic Robot Library has become
a quasi standard that meets virtually all major customer
requirements. The Simatic Robot Library for the Simatic Robot
Integrator is a universal robot library for TIA Portal that
replaces earlier manufacturer-specific libraries. It includes
the Standard Robot Command Interface that was introduced
by the Profibus and Profinet International (PI) organization
as the new standard for robot communication.

The Simatic Robot Library was developed in close collabora-

tion with leading robot manufacturers like ABB Robotics,
Comau, Epson, Fanuc, Kawasaki Robotics, Kuka, Panasonic The robot manufacturers Comau and Stäubli have already
Industry, Stäubli, Techman Robot, Yamaha, and Yaskawa. In implemented the connection to their controllers and
the future, users will be able to use the library to program provided the necessary interpreter. The first pilot projects
most commercially available robots in TIA Portal and integrate are under way.
them into their machine structures, thanks to uniform oper-
ating concepts, with no assistance from external specialists. siemens.com/robot-integrator

Highlights
◾ Uniform interface between
Simatic S7-1500 and robot controllers
◾ Uniform multivendor programming
in TIA Portal
◾ Uniform automation platform
reduces dependence on external
robot specialists

15
News for the Digital Enterprise 1/2022 Totally Integrated Automation

TIA PORTAL

Work seamlessly in a team

We know from experience that working in a team is not multiple team members to work on their tasks in parallel or
always easy. Waiting for input from others wastes time and even to collaborate on a specific task during both the engi-
slows down processes, which in turn reduces overall effi- neering and the commissioning phases. With the TIA Portal
ciency. For manufacturing companies, this means being less Teamcenter Gateway option, all machine data can be
competitive. But working on a project simultaneously and managed across disciplines, and an automation team can
efficiently with multiple colleagues can save valuable engi- collaboratively engineer a TIA project stored in Teamcenter.
neering and commissioning time during automation projects. UMAC (User Management and Access Control) prevents team
TIA Portal offers several optional integrated features for members from making unauthorized changes to someone
minimizing coordination efforts and parallelizing work else’s subproject. This feature assigns specific roles and rights
processes so that all project participants can work from to the participants and grants personalized access for each
their own locations. deployment.

First of all, users need the free TIA Portal project server that
allows them to centrally manage, version, and document
automation projects. TIA Portal Multiuser then permits siemens.com/tia-portal

Highlights
◾ Automatic notification of team
members via updates: Everyone
knows who is working on a project and
who is responsible for changes
◾ Access to a shared database that
is centrally managed provides for
traceable changes and clearly
defined workflows within the team
◾ Storing automation projects on
the project server to download
the latest versions of individual
subprojects locally, process them,
and synchronize changes

16
News for the Digital Enterprise 1/2022 Industrial Edge

INDUSTRIAL EDGE

The volume of data in industry is continually

growing. Industrial Edge takes full advantage
of the potential of data from machines and
plants – locally or in the cloud. This not only
optimizes processes, it also opens the door
to new business models.

17
News for the Digital Enterprise 1/2022 Industrial Edge

EDGE COMPUTING

Simplify shop-floor IT
and get more from
production data!

Highlights
◾ Efficiently integrates IT and data processing
functions into automation systems
◾ Enables automation of IT processes to make
software available scalably and allow it to be used
in production
◾ Edge applications for machine-level data processing,
analysis, and sharing
◾ B2B marketplace for applications and services
from Siemens and third-party providers
◾ In conjunction with cloud systems, it lays the ground-
work for new business models in mechanical
engineering thanks to the use of apps for global Edge computing with Industrial Edge
machine data analysis Improve processes by using machine data
in real time

Data is the future of industry – that is clear from the rapid computing technology necessary to overcome many of the
developments in the Internet of Things (IoT) in recent years. challenges of Industry 4.0. Because of huge data volumes
It is the key to greater productivity, improved efficiency, and the speed with which they are being generated, but also
better use of resources, and much more. Industrial automa- due to the need for real-time insights and current network
tion systems of the future will need to be agile and quick to restrictions, it is essential to use edge computing solutions
adapt in order to meet requirements for faster product devel- and process the data closer to where it is generated.
opment cycles and a faster time to market.
A key feature of Industrial Edge is local data processing and
In the future, edge computing will help manufacturing analysis using edge devices at the production level or directly
companies connect automation systems to the digital factory integrated into the automation portfolio. This can be achieved
even more effectively, in order to transmit any process data using the edge-capable Simatic HMI Unified Comfort Panel,
that is generated but still unused from the devices to the for example, with apps that expand the panel functions. The
right (central) locations – for example, to production control Edge Management System serves as the central infrastruc-
or cloud systems – and make better use of it than is possible ture for managing hundreds of edge devices of all kinds,
today. IT market research companies also consider edge factory-wide and even worldwide.

18
News for the Digital Enterprise 1/2022 Industrial Edge

The system can either be installed within the company’s own Marchiani and Perfetti Van Melle both appreciate the various
IT infrastructure, which is the preferred solution for users advantages of Siemens Industrial Edge: Marchiani benefits
who prioritize data security and control, or in private or public from reduced downtime and a quick and intuitive analysis
cloud infrastructures. Edge application software and updates of plant data. Perfetti Van Melle gets an overview of the
such as safety-critical firmware updates can be rolled out performance or downtime of a plant in real time – the basis
centrally and remotely on connected edge devices. Wide- for continuous improvement.
ranging user management helps administrators guarantee
siemens.com/industrial-edge
high system and software availability for the planned rollout
and finely differentiated allocation of rights.

Modernization of a packaging line with Industrial Edge

Perfetti Van Melle is one of the biggest chewing gum and

sweets producers in the world. Its consumers’ preferences
are changing constantly. The Italian company modernized an
existing packaging line according to Industry 4.0 principles to
create a new product format. The goal of the modernization:
to improve working conditions at the packaging line and
permanently increase not only productivity, but also quality.
An important aspect was to be able to collect production
data and process parameters in real time.

To reach this goal, Perfetti Van Melle brought Marchiani

on board, an Italian automation specialist that settled on a
solution including Industrial Edge. Thanks to ready-to-use
applications and integrated open-source software, the solu-
tion met all the customer requirements.

Highest transparency about machines and lines at the distrib-

uted plants is necessary to make the right decisions. And
thanks to the extensive connective features of Industrial
Edge, the different devices can be connected without prob-
lems and data from the field can be collected, stored, and
analyzed. The vertical integration from shop floor to ERP
system also enables a precise display of the machine status
at any time. Energy consumption or the state of maintenance
can be captured, too.

19
News for the Digital Enterprise 1/2022 Industrial Edge

INDUSTRIAL INFORMATION HUB

Data integration
at your fingertips
The Industrial Information Hub (IIH) permits storing machine
data in a structured manner and setting them into semantic
context. The app makes it easy to integrate plants and
machines into existing structures. IIH synchronizes infor-
mation models and values between different OT/IT layers at
your fingertips, and changes in information models and
values will be updated automatically. For the aggregation of
data over several levels, there are appropriate mechanisms
that ensure that information is synchronous and available Highlights
when needed. The app can be put into operation per plug
and play without additional configuration effort. ◾ Structuring of data in asset models via OPC UA
◾ Scalable from shop floor to cloud
siemens.com/iiot
◾ Live and historical data access
◾ Secure by design, vendor independent, open API

INDUSTRIAL EDGE FOR MACHINE TOOLS

Reduce costs in quality management

To ensure that nothing goes wrong on the shop floor in CNC
production, Siemens offers Industrial Edge for machine tools,
supporting machine operators with quality management
functions: Analyze MyWorkpiece /Monitor for continuous
monitoring of the processing data, Protect MyMachine /Setup
for optical monitoring of the correct insertion of the
workpiece with the aid of artificial intelligence, Analyze
MyWorkpiece /ToolCheck for optical detection of tool wear,
and Analyze MyWorkpiece /Toolpath Visual for visual analysis
and optimization of machining.

siemens.com/sinumerik-edge

Highlights
◾ Increased profitability through cost reduction
◾ Increased availability and improved time to market due to reduced need for reworking
◾ More sustainability through the reduction of scrap

20
News for the Digital Enterprise 1/2022 Industrial Edge

MARKETPLACE FOR INDUSTRIAL EDGE

A software and services store:

From industry – for industry
An open, cross-vendor app store allows B2B
customers to purchase and run software from a
single source. The marketplace for Industrial Edge
helps users benefit from a simple, standardized
shopping experience that is already typical of the
B2C sector. In just a few steps, they can fill their
app shopping basket, place their order, pay, and
use the products they purchased. Another benefit
for users is the extensive portfolio of software
components from various providers. Products
range from data storage, data analysis, data
visualization, and machine monitoring to power
and asset management.

With help from developers and Siemens partners,

the marketplace is gradually being developed so
that more apps and services can be added to the Highlights
available offerings on an ongoing basis. In addi-
tion to numerous Siemens applications and ◾ A marketplace for easily finding and
services, third-party vendors like Braincube, purchasing a wide range of Industrial Edge
Tosibox, Cybus, and seioTec are also offering their software products from a variety of
Industrial Edge software products through the vendors
Siemens Industrial Edge Marketplace. ◾ Provides app developers with optimal
opportunities for accessing the industrial
siemens.com/
industrial-edge-marketplace automation market, thanks to Siemens’
global presence
◾ No direct interaction between partners
and customers needed to order, pay, or
deliver the software – unlike current industry
stores

21
News for the Digital Enterprise 1/2022 Automation Systems

AUTOMATION SYSTEMS

Consistent and efficient: Whether it is a

Basic, Advanced Distributed, or a Software
Controller, Simatic automation systems
offer the right product for any application.
Fail-safe redundant models and Motion
Control functions ensure even more
flexibility.

22
News for the Digital Enterprise 1/2022 Automation Systems

SIGREEN

Making your product carbon

footprint actionable

The transition to a low-carbon economy is advancing

rapidly worldwide. Many companies are already
measuring their energy-related emissions, and
a growing number are implementing measures to
reduce them. The majority of product-related
emissions occur in the supply chain, which means
that reducing a product’s carbon footprint (PCF)
requires cooperation along what are often complex
supply chains.

As an industrial and software company, Siemens

has developed a solution that, instead of quanti-
fying static PCFs, provides companies with dynamic Highlights
PCFs so that they can actively manage the decar-
bonization of their products. SiGreen makes it ◾ Real data: Dynamic PCFs allow companies
possible to efficiently share emissions data across to efficiently manage the decarbonization
the supply chain and aggregate them with data process
from a company’s own value creation to generate ◾ Complete data sovereignty: "Peer to Peer"
carbon footprints on product level. communication, no analysis, and no access
to data by third parties
SiGreen connects to the open Estainium network,
which is based on a distributed architecture, to ◾ Interoperability and verifiability:
exchange trustworthy PCFs. Innovative distributed Compatibility with numerous established
ledger technology is used to create and exchange standards enables an exchange of verifiable
cryptographic certificates to verify the data provided PCFs, even across industries
and enable a trustworthy aggregation of a product’s
carbon footprint along the entire supply chain –
without the participating companies having to
disclose sensitive information. This is how SiGreen
provides a trustworthy basis for data-driven reduc-
tion measures with quantifiable results.

siemens.com/sigreen
23
News for the Digital Enterprise 1/2022 Automation Systems

MOTION CONTROL SYSTEM

Full Motion.
Easy Control.
Custom products require machines and production
lines that can be quickly and easily adjusted to
different formats, sizes, product types, and produc-
tion processes. A precise and dynamic system
solution for the Motion Control of electrically
driven machine axes that is easy to implement
and always flexibly adaptable is becoming a
clear differentiator in machine building. Siemens
offers users a coordinated Motion Control System
consisting of a controller, drives, and motors – all
seamlessly integrated into end-to-end engineering
with open connectivity between the OT and IT
levels – that is optimally prepared to meet the
challenges of digitalization.

Thanks to a system solution that includes Simatic

controllers, Sinumerik CNC controllers, Sinamics
frequency converters, Simotics motors, uniform
engineering in the TIA Portal, extensive libraries,
and sample applications, users have all the tools
and expertise they need to implement Motion coordinating axis movement in machining
Control applications of all sizes and levels of com- processes, and for controlling highly dynamic
plexity. These include solutions for continuous spindles or feed and auxiliary axes when turning,
motion in conveyor technology, for positioning milling, drilling, and sawing workpieces.
individual axes, for moving multiple mechanically
linked axes in handling systems, for precisely siemens.com/motion-control

Highlights
◾ Full performance with a modular, scalable portfolio and the seamless interaction of all
components for simple to complex applications
◾ Easy engineering with integrated, user-friendly features for configuration, commissioning,
diagnostics, and simulation, along with sample applications and application libraries
◾ Full future viability with comprehensive Motion Control System features on board and a
powerful ecosystem
◾ Easy safety with safety integrated in all system components and automatic validation

24
News for the Digital Enterprise 1/2022 Automation Systems

SIMATIC S7-1500 TECHNOLOGY CPU

More power for

Motion Control
Flexible production lines with a high throughput
rate must be easy to change over so as to be
able to manufacture a wide variety of products
quickly. The new Simatic T-CPU 1518T-4 PN/DP and
1518TF-4 PN/DP controllers are an ideal solution
for sophisticated high-end Motion Control applica-
tions, which are very demanding in terms of
performance, axis quantity structures, and
cycle times. This means that they’re
therefore predestined for use in the
pharmaceutical field or in machines
that manufacture components for
electromobility.

Thanks to integrated technology

I/Os and powerful communications
interfaces, the compact and cost-
optimized drive controllers let you
create sophisticated machine
designs for machines used in the
food and packaging industries,
for example. The 1504D TF and 1507D
TF CPUs now also offer a simulation function
with Simatic S7-PLCSIM Advanced. With a realistic
function test of the user program, you can detect
errors at an early stage and validate its function- Highlights
ality – for a shorter commissioning process and a
◾ Expanding the controller portfolio:
faster time to market.
1518T-4 PN/DP CPU (also available as a
Several axes can be controlled in parallel using fail-safe version) with more memory and
the gearing and camming technology function for performance
the T-CPU. Thanks to a new type of cam disk with
◾ Functional expansions for drive controllers:
up to 10,000 interpolation points, users can now
PLCSIM Advanced, shorter minimum applica-
handle sophisticated demands that require a high
tion cycle time, more functions with Sinamics
level of precision.
Integrated
siemens.com/simatic-technology ◾ Expanding synchronization functions

25
News for the Digital Enterprise 1/2022 Automation Systems

TOOLBOXES FOR EVERY USER

Everything a machine
builder needs
Highlights
◾ Time savings in engineering and support
◾ Pretested and reliable functions
◾ Easily modified to meet specific requirements by
simply adding or adapting function blocks
◾ Global acceptance and technical support
◾ Available at no charge to all users

For applications like packaging, handling, metal forming, plastics processing, printing, and finishing,
Siemens offers all the right standard applications for implementing simple engineering – and makes
machine builders more competitive.

Smart Power Management / SPM Toolbox Modular Application Creator

With Smart Power Management, Time and cost pressure
Siemens offers a variety of energy in machine building are
storage devices that can be inte- increasing along with
grated into the DC link of Sinamics customers’ demands for
drives. This makes it possible, for customized products. In
example, to prevent machine an age of short innovation
outages due to disruptions in the cycles, using a modular
power grid, reduce load peaks and system can significantly reduce engineering
therefore infeed power, and store braking energy time, which in turn shortens the time to market.
for efficient reuse. A number of energy storage Standardization is also becoming increasingly
systems (like electrolytic capacitors, supercaps, important for reducing commissioning time. The
and batteries) cover a wide range of machines and Modular Application Creator offers predefined,
their specific requirements. The versioned modules that automatically generate
Smart Power Management Toolbox, a TIA Portal or Simit project in the background.
with the SPM Sizer design tool and By reusing Modular Application Creator projects,
applications for storage and power users can easily modify the engineering software
management, is available for to meet industry-specific requirements – with
designing and operating these absolutely no programming. All the parameters
storage systems. are already stored in the Modular Application

UPS siemens.com/spm
Creator and can be easily configured via the
intuitive user interface.

siemens.com/mac

26
News for the Digital Enterprise 1/2022 Automation Systems

Converting Toolbox / Battery Stacking either conventionally in TIA Portal or directly at

The stacking process is an the HMI. Via the HMI, programs can also be loaded
integral part of almost any to the PLC. Command lists make it easy to program
battery cell production, and the kinematics path. SKI can be seamlessly inte-
it impacts the quality and grated into an existing machine project or used as
productivity of the battery a stand-alone project on a Simatic S7-1500 T-CPU.
cells. The battery’s main
siemens.com/handling
components – anode,
cathode, and separator
film – need to be handled
Wire winding / digital twin
carefully during the process,
The challenge for
and at the same time the requirements for speed,
Elmotec Statomat,
web tension control, and precise drive control are
a supplier of special
growing. The Battery Stacking function module
machines for manufac-
in the Converting Toolbox greatly simplifies engi-
turing stators, is to
neering, because functions like coordinating all
provide end customers
axes via a virtual master and synchronizing gears
with the real produc-
and cams are already integrated. Machine-specific
tion machine along
manufacturing tolerances are also identified and
with all the necessary
offset.
key functions on
siemens.com/convertingtoolbox schedule. To meet this challenge, the company
relies on a digital twin that simulates the highly
complex process of a linear winding application
Handling / Simatic Kinematics Integrator across the product’s entire lifecycle. Using data,
Ever faster product change- the digital twin can record and visualize all
overs, smaller batch sizes, changes. As a result, the winding application is
and customized products continuously optimized in terms of production
also require fast and flexible and performance. Other benefits of the digital
handling solutions. The twin include time savings during the construction
Simatic Kinematics Integrator phase and minimized delays during on-site
(SKI) software solution, a commissioning, because the different disciplines
feature of the Handling work in parallel.
Toolbox, consists of an executable PLC project
siemens.com/WireProcessingToolbox
with an HMI user interface. Users can employ it to
create, process, and execute kinematics programs

27
News for the Digital Enterprise 1/2022 Automation Systems

SIMATIC S7-1500 R/H LOGO! CIM

Intelligent double Communication

protection from failure talent
Unexpected events can impair the function of a machine or
plant functioning itself and also result in unexpected machine
downtime or a system outage. Users design protection from
such events with the redundant Simatic S7-1500 R and
S7-1500 H controllers – as standard or fail-safe CPUs with
Profinet as their communication standard. In this way, users
can scale their solution depending on the risk of outage:
beginning with a standard Simatic S7-1500 CPU to a redun-
dant setup on IO level using the LRedIO library all the way to
Simatic S7-1500 R or H CPUs. Two R or H CPUs are needed in
all cases – one is active, the other one is the backup. Deter-
mining the correct CPU to use mainly depends on the Highlights
required switchover time. The two smaller CPUs 1513R and
1515R synchronize via a Profinet cable, which allows for a ◾ Easy configuration
distance of 100 m and a switchover time of 300 ms. The ◾ Safe and fast data exchange
bigger CPUs 1517H and 1518HF sync up with fiber-optic cable ◾ Worldwide accessibility and remote
and allow for distances of up to 10 km and a much shorter connectivity
switchover time of just 50 ms. The best of all, programming
a redundant Simatic system is now as easy as programming
one CPU only – synchronization is a system feature.
It looks like the LOGO! 8 but it is a versatile logic module
siemens.com/s7-1500-rh in its own right: The new communication module LOGO!
CIM offers a wide range of innovative communication
possibilities in a single device. LOGO! CIM is very easy to
configure because users can access the module via web-
based management for commissioning and diagnostics
either locally or remotely. The communication module
facilitates data exchange with other devices, software,
and applications via Ethernet, Modbus RTU/TCP, and
Restful API. Connection to cloud services such as AWS
Redundant – Highly available is achieved via MQTT and enables detailed visualization,
S7-1500 R S7-1500 H
comprehensive monitoring, and fast data exchange. The
position of the module LOGO! CIM can be determined
based on the signal received by the GPS antenna.
Highlights
The LOGO! CIM communication module also permits
◾ Programming via TIA Portal – as a standard remote communication via mobile wireless networks.
This feature can be used to enhance the intruder alarm
◾ Smart setup and synchronization of the active and
function, for example, with an alert function that informs
backup CPU – even in fail-safe, redundant applications
users per SMS text messages.
◾ Integrated synchronization concept for
Simatic S7-1500 R and S7-1500 H siemens.com/logo

28
News for the Digital Enterprise 1/2022 Distributed I/O Systems

DISTRIBUTED I/O SYSTEMS

Whether Simatic ET 200 is deployed in the

control cabinet or right at the machine –
it provides a multifunctional, modular,
and finely scalable system for distributed
automation.

29
News for the Digital Enterprise 1/2022 Distributed I/O Systems

SIMATIC ET 200AL SIMATIC ET 200ECO PN M12-L

Safety shutdown with Greater connectivity

IO-Link modules and integration
New functions have been added to the IO-Link IO
modules in the Simatic ET 200AL family. For the first
Highlights
time, users now have IO-Link IO modules that can be
shut down safely. What makes this unique is the fact ◾ MultiFieldbus function
that shutdown is non-interacting – meaning that ◾ S2 system redundancy
communication between the IO-Link master and the
◾ PCS 7 integration
IO-Link device is maintained after the shutdown, and
◾ Protection class IP65/67
diagnoses and other activities can still be performed.
As a result, the system is more transparent. ◾ Synchronous operation
◾ Multi-shared input and
siemens.com/et200al
output
◾ Safety-related shutdown
◾ Ecolab certification

Highlights
◾ Safety-related The MultiFieldbus function for Simatic
shutdown ET 200eco PN M12-L peripheral devices
◾ Protection class: IP65/67 allows communication with Profinet,
◾ Lightweight, flexible, Modbus TCP, and EtherNet/IP field-
and robust buses. This means that applications
can be implemented with different controllers, which in
◾ Compact design
turn increases flexibility and makes integration easier. The
◾ Connection technology:
S2 system redundancy feature in Simatic ET200eco PN M12-L
M8 and M12
ensures an uninterrupted exchange of process data in the
event of a CPU failure in a redundant CPU system. The IO-Link
master also supports this function, so that a large number of
IO-Link devices can be integrated into highly available appli-
cations.

The Simatic ET 200eco PN block library for Simatic PCS 7

easily and conveniently integrates the devices from the
decentralized Simatic ET 200eco PN M12-L peripheral system
into the Simatic PCS 7 process control system. This significantly
reduces the number of engineering steps and simplifies
engineering overall.

siemens.com/et200ecopn

30
w
News for the Digital Enterprise 1/2022 Distributed I/O Systems

SIMATIC ET200

Digital transformation of
distributed I/O systems
For many companies, data is the foundation for This is where the Simatic ET200 distributed I/O
building their processes and business models, system with its connection to all sensors and
including predictive maintenance, optimization of actuators shows its strengths. With future innova-
spare part availability, and guaranteed material tions, however, the I/O system will not just make
availability across the entire supply chain. The information available to automation; it will also
more data that is available for analysis, the more supply data to all IT systems, including edge and
comprehensive the knowledge generated from it. cloud systems, in parallel with the automation
Today, less than 20% of available data is used for process and reaction-free. This makes Simatic ET200
actual automation tasks, and much more remains the smart data hub for OT and IT systems.
unused in the field. This is an area with tremen-
siemens.com/et200
dous potential for the future. In conjunction with
IT systems and artificial intelligence, data will lay
the groundwork for new and optimized processes Highlights
in the future. For these processes to be imple-
mented, data from the field level has to be made ◾ Access to all information in the field
available to IT systems. ◾ More knowledge from more data,
creating new opportunities
◾ Parallel and reaction-free data transparency
for OT and IT

Digital transformation of I/O systems

Best productivity with highest efficiency
Ef f
i ci IT
en

y
it vit
c y

Actual values
uc

Acyclic data
Real-time
Prod

Maintenance data
data Storage
Status Set point specifications
information
Diagnosis data Condition monitoring
Safety
Machine / System Device and asset data
Cyclical data (I&M) Traceability
F-signal Parameter data
Accounting systems

Optimization
~20%
Automation Further business models
31
News for the Digital Enterprise 1/2022 Human Machine Interface

HUMAN MACHINE INTERFACE

The motto “Efficient to a new level”

describes an end-to-end portfolio of
human-machine interfaces that are
optimally tailored to the specific
requirements of operator control and
monitoring.

32
News for the Digital Enterprise 1/2022 Human Machine Interface

SIMATIC WINCC UNIFIED VISUALIZATION SYSTEM V17

Flexible operating concepts

with distributed configurations
Highlights
◾ Remote access to images
and notifications with WinCC
Unified Collaboration
◾ Extremely flexible operating
concepts thanks to configura-
tion in the engineering phase
◾ Optimal overview thanks
to the seamless integration
of images of distributed
configurations
◾ Extremely user-friendly
operation

Employees at manufacturing companies who have transparent and flexible. The management of
to keep an eye on multiple machines and processes parameter sets (selection and download) is typically
can use the Simatic WinCC Unified Collaboration distributed over several machines and is also
option. WinCC Unified Collaboration allows them performed on the machine on-site. In the future,
to integrate visualizations from other stations into Screen Collaboration will allow users to manage
their own visualization. This means that multiple reports and parameter sets from other Unified
authorized users can access the visualization stations by linking the image to the local Parameter
simultaneously via modern HTML5-compatible Control display on another (for example, central)
web browsers and operate the machine locally, station. This link is defined as part of engineering.
independent of the display on-site – without Alternatively, the parameters set in an entire plant
having to install more applications or programs. can be managed on a central station and accessed
from local stations via remote operation using
With Update 2, WinCC Unified V17 also supports
Screen Collaboration.
remote access to displays of reports and parameter
sets (Parameter Control option) via Screen Collab-
oration. This provides users with fast access to
an optimal overview and makes operation more siemens.com/wincc-unified

33
News for the Digital Enterprise 1/2022 Industrial PC

INDUSTRIAL PC

PC-based automation enables the imple-

mentation of applications and solutions
that reach far beyond the functions of
traditional control systems. Simatic IPCs
provide a flexible and innovative platform
with long-term availability that allows
machine builders to easily master the
challenges of the digital factory.

34
News for the Digital Enterprise 1/2022 Industrial PC

SIMATIC IPC BX-39A/PX-39A

The A-team of the

digital dimension

The Simatic IPC hardware family is continuously embedded PCs excel with higher productivity and
evolving. Now a new device generation is being a smaller footprint. The IPCs can be updated via
introduced: Generation A, the A-team of the remote access and remote diagnostics as needed
digital dimension. It includes the Simatic IPC through a secure connection, regardless of their
BX-39A Box PC, and Simatic IPC PX-39A Panel PC. location and with no additional hardware
The family will continue to grow with every new- required.
generation Simatic IPC.
siemens.com/ipc
Why Generation A? Because a new era is dawning siemens.com/bx-39a
for Simatic IPCs. All new devices in the Simatic IPC siemens.com/px-39a
portfolio now have a clearly structured and future-
oriented nomenclature that indicates the devices’
essential features. Depending on the device, this
(box, panel, rack), CPU performance class, mechan-
ical indicator for the number of height units, flexi-
bility index, display size, and generation name.
Highlights
In the new generation of devices, the generation
name will always start with “A,” regardless of what ◾ High performance: up to 32 GB DDR4 RAM
letters were assigned to the previous version. ◾ High flexibility: 4 × GB Ethernet, dual
The Simatic IPC BX/PX-39A provides users with monitoring with 2 × display ports, 2 × M.2
a platform for AI applications and automation extension slots, up to 2 × PCIe 4th generation
solutions. Thanks to the latest Intel Tigerlake-H ◾ Support for remote access; flexible
technology, the fan-less and maintenance-free installation options

35
News for the Digital Enterprise 1/2022 Drive Systems

DRIVE SYSTEMS

Siemens offers complete drive solutions

that can be seamlessly integrated in any
automation environment throughout the
entire lifecycle. Today, digitally supported
drive technology is creating new dimensions
in transparency – for greater efficiency,
reliability, and productivity.

36
News for the Digital Enterprise 1/2022 Drive Systems

SINAMICS S220 BOOKSIZE SMART LINE MODULE SIEMENS PRODUCT CONFIGURATOR

High performance and Best buddy in

fit for the future product configuration
The Siemens Product Configurator supports users in
configuring the optimal drive products for their applica-
tion, ranging from gears, motors, converters to related
options and components to controllers, software licenses,
and connection technology. With this new smart tool and
thanks to simple pre-selection and guided navigation,
users get directly to the appropriate product. The Siemens
Product Configurator is seamlessly integrated in the tool
landscape and the order process. The intuitive design
makes the Product Configurator exceptionally user-
friendly.

siemens.com/product-configurator

The Sinamics S220 Booksize features several innovations,

starting with the first Smart Line modules in the 16- and
24-kW performance range. The two modules are available
in a C-type version (200% overload capacity) and a D-type Highlights
(300% overload capacity) to permit more customized dimen-
◾ One central selection and configuration tool
sioning. The extremely cost-efficient design can be modified
for all drive products
to meet many user requirements. The Sinamics S220 Booksize
◾ Easy and fast creation of documentation
is also impressive for its scalability and performance data. In
addition to a high overload capacity, it offers a broad port- ◾ Can be ordered directly through Siemens Industry
folio of rated power tailored to the majority of applications. Mall
Along with electrical innovations, the new modules have also ◾ Efficient use from the very start without expert
been enhanced mechanically. The result is easier installation knowledge
in the control cabinet, greater reliability due to an improved
EMC concept, and increased energy efficiency thanks to
variable-speed fans. The Sinamics S220 is ready for the IIoT,
which makes it fit for the future. It provides users with not
just one drive but many when they take advantage of Siemens’
full support – from TIA Portal to the TIA Selection Tool.

siemens.com/sinamics-s220

Highlights
◾ Higher power density saves space in the
control cabinet
◾ Full integration in TIA Portal Sinamics Startdrive
◾ Drive design in the TIA Selection Tool

37
News for the Digital Enterprise 1/2022 Drive Systems

SINASAVE

Calculate potential energy

savings quickly and easily
SinaSave is a web tool that is intuitive efficiency project. Graphic diagrams
to operate and answers users’ key like a display of system power losses
questions before they make an invest- according to IEC 61800-9-2 provide
ment decision: Is it worthwhile to use transparency and make it easier to
more efficient technology? What do reach informed investment decisions.
higher energy efficiency classes offer?
Test SinaSave with your own oper-
What is the advantage of using a
ating hours and energy prices at
converter with pump or fan drives?
When will my investment pay off? siemens.com/tools-sinasave
SinaSave does more than just calculate
potential energy and CO2 savings,
return on investment (ROI), and total
cost of ownership (TCO) for individual Highlights
motors and drive systems. This tool lets
◾ Intuitive operation thanks to a simple design and graphic display of results
users derive savings for entire plants
with numerous individual motors and/ ◾ Seamless workflow for configuration, technical documentation of products,
or drive systems. Users obtain the and the ordering process
above-mentioned KPIs for their entire ◾ Save, load, and export a handout – for customers or decision-makers

ADDITIVE MANUFACTURING

Less is more
A long range is an important argument account and integrated – from the
when purchasing an electric vehicle selection of optimal AM technology
today, but it is also a technological for the application, optimization and
challenge. One critical lever for validation of the component design,
increasing range is weight reduction and automation and monitoring of the
throughout the vehicle’s design. Addi- machine and production line to the
tive manufacturing (AM) offers innova- planning and smart financing of an
tive options for the resource-efficient entire AM factory. Siemens offers
Highlights implementation of function- and solutions across the entire value chain

◾ Weight reduced by over 30% weight-optimized components that can in close collaboration with partners
be used in a variety of industries. using an ecosystem approach.
◾ Resource-efficient production
thanks to reduced material To successfully implement and industri-
consumption and distributed alize these applications, all elements in siemens.com/
manufacturing the value chain need to be taken into additive-manufacturing

38
News for the Digital Enterprise 1/2022 Drive Systems

SINAMICS G115D SIMOGEAR

Improved performance More safety

and flexibility integrated

Drive-Cliq encoders for Simogear geared motors have

been released in the first steps in conjunction with
synchronous reluctance motors. They are designed to
supplement the encoder portfolio with digital absolute
encoders (single-turn and multiturn), also as a func-
Highlights tionally safe version. The new encoders are especially
interesting for users who value precise positioning
◾ Derating compensation
and therefore use systems with Sinamics S120.
◾ Temperature range improvement
For risk minimization, Safety Integrated comes into
◾ EPLAN macros for simplified engineering
play in the form of the new safety-evaluated brake.
The brake is designed for use in machines and plants
without brackets in typical industrial environments.
The recently introduced distributed system Sinamics G115D,
It can be used in typical conveyor technology applica-
especially suitable for horizontal conveyor applications, has
tions, e.g. intralogistics or automotive. The brake
received several interesting improvements. First of them is
certification is based on the standards DIN EN ISO
the derating compensation. The converter in the wall-mounted
13849-1 and IEC 61508-1. The brake is TÜV certified
version can be over-dimensioned by up to two stages to
and available in different voltage variants. The combi-
compensate for derating, e.g. due to increased ambient
nation with Sinamics safety functions like Safe Brake
temperature. The temperature range improvement is also
Control (SBC) and Safe Brake Test (SBT) provides users
achieved thanks to a new performance update for the wall-
the right solution for their applications.
mounted system.
siemens.com/simogear
More comfort during the preparation phase for engineering
is achieved by newly available EPLAN macros. Users can
download EPLAN macros for the motor-mounted version in
Highlights
two formats for the Profinet version with brake and tempera-
ture sensor. For the wall-mounted version, complete EPLAN ◾ Automatic configuration and fast
macros are available. For more flexibility, new connector commissioning with Drive-Cliq through
combinations for Sinamics G115D were released. Adding to electronic rating plates
it is a system platform with the same look and feel, available
◾ Fullfillment of safety requirements with
in two versions, to precisely fit every horizontal movement
safety-evaluated brake and with safe Drive-Cliq
motion control application for both motor-mounted and
Encoder
wall-mounted versions.
◾ Engineering, configuration, and selection in the
siemens.com/sinamics-g115d DT Configurator and TIA Selection Tool
39
News for the Digital Enterprise 1/2022 Drive Systems

ENERGY-EFFICIENT DRIVE SYSTEMS

Overall approach for more efficiency

All industries focus increasingly on the economical and, be achieved through the motor efficiencies alone. From
above all, sustainable operation of plants. The aim is to mid-2023, there will be clear regulation for the use of
develop modern plant concepts that protects not only the frequency converters here, for example through the definition
operator's wallet, but also the environment, counteracting of seven load points, through which the energetic behavior
global climate change by minimizing CO2 emissions. The of the motor is mapped during partial load operation. And for
most important lever here is clearly drive technology, which good reasons: Particularly in the case of flow machines such
accounts for around 70% of industrial electrical energy as pumps, fans, and compressors, which account for around
consumption. three-quarters of all industrial electric motor applications,
large energy-saving potentials can be leveraged through
With a multilayered concept from the product through the
variable-speed operation, often in the higher double-digit
system up to the overall optimization, impressing untapped
percentage range. In the development of Simotics motors
savings potential can be realized. The basis for this overall
and Sinamics frequency converters, particular attention was
energy optimization of an industrial plant is provided by the
paid to ensuring that the motor and frequency converter are
use of electric motors with very high efficiencies. This is also
optimally matched, because only then do such variable-speed
reflected in legislation. For example, with its new Commission
drive systems work effectively. In addition, application-
Regulation (EU) 1781/2019, the European Union will make the
specific, efficiency-increasing functions are integrated in
very-high-efficiency class IE4 “Super Premium Efficiency”
the converter software such as ECO mode, cascade function,
mandatory for medium-voltage motors of 75–200 kW for
pump control, or hibernation mode. The synchronous reluc-
the first time from the middle of next year.
tance technology can also offer great advantages in this
To be future-poof and increase sustainability, the Simotics environment. Especially in partial-load operation, this tech-
low-voltage motor family is once again going well beyond nology achieves consistently very high efficiencies over the
these future requirements: With IE4 “Super Premium Efficiency”, entire speed setting range.
it already covers a significantly larger power range than is
required, from 2.2 to 1,000 kW. To complement this, the
Simotics motor family now also offers solutions in the
even higher IE5 “Ultra Premium Efficiency” efficiency
class, which will be further expanded step by
step. This IE5 level can be achieved with
Simotics motors in synchronous reluctance
technology, which interact optimally in the
system with Sinamics frequency converters.

In general, even with regulations such as

(EU) 1781/2019, the topic of variable-speed
operation of motors through combination with a
frequency converter will become more of a focus
in the future, since only limited energy savings can

40
News for the Digital Enterprise 1/2022 Drive Systems

The third, decisive step towards extremely efficient drive energy efficiency of the drive system and the entire plant is
systems is the holistic system approach, which increases the Energy Performance Contracting. This covers all steps from
savings potential to up to 60%. This goes beyond optimizing analysis, design, and implementation to operation. Due to
the components and their interaction. Above all, it includes the efficiency gains achieved, no investment needs to be
digitalization solutions for recording, visualizing, analyzing, made because the service is self-financing and realizes a
and optimizing energy flows and requirements. Service direct return on investment. This ensures economic success
offerings support the operator in fully exploiting all potential as well as sustainability in operations. The virtual simulations
savings, and virtual simulations enable precise dimensioning make it possible to select and optimize drive components
of the drive system and its components. Integrated digitaliza- precisely and to prevent in advance over-dimensioning or
tion solutions often use intelligent sensors that save up to other planning mistakes that are unfavorable for the energy
10% of process energy through data analysis and the optimi- balance.
zation of complex processes, increase the service life of the
siemens.com/energy-efficiency
components in the system by up to 30%, and also increase
productivity in the production process by 8–12% as part of an
Industrial Internet of Things (IIoT) network. At the same time, Highlights
digital tools such as SinaSave offer opportunities throughout
◾ Comprehensive offering in IE4,
the powertrain to curb CO2 emissions – while reducing life-
ready for IE5
cycle costs. One example of a service offering to improve the
◾ Additional saving instruments
beyond the hardware level:
digitalization, simulation, and services
◾ Up to 60% less energy than
conventional solutions

41
News for the Digital Enterprise 1/2022 Drive Systems

SIMOTICS XP

Ready for new

challenges
Explosion-protected Simotics XP motors are a perfect fit for safety
all applications in hazardous environments. Moreover, they (Ex eb), with a
are ready for new challenges and markets. They meet the focus on operation right in
new and stricter efficiency requirements and exceed them in the grid, and a flameproof enclosure
many cases. Motors with increased safety (Ex eb) would not (Ex db). If desired, they can be operated with any
have to meet efficiency class IE2 until 2023; Siemens already frequency converter up to 690 V at variable speeds.
offers the higher efficiency class IE3 throughout. Another
siemens.com/simotics-xp
example is the industry-specific Simotics XP Chemstar version,
which complies with the new and increasingly important
standard of the International Association of Oil & Gas
Producers (IOGP). Marine certificates and CX-certified paint Highlights
finishes make these motors ideal for offshore use and deploy-
◾ High efficiency levels: efficiency classes IE3 and IE4
ment in the liquefied natural gas (LNG) industry. Last but not
◾ Comprehensive offering for Zone 1: Ex eb from
least, Simotics XP offers a complete portfolio for all process
0.25 to 165 kW; Ex db from 0.09 to 460 kW
steps in the rapidly emerging hydrogen industry, from
production and transportation to storage and the end-use ◾ Global, local, and marine certificates:
application. Due to the hazardous nature of these gases, ATEX, IECEx, VIK, DNV GL, BV, ABS, and more
ignition protection is required for Ex Zone 1, gas group IIC. ◾ Also for use in extreme environmental conditions:
Simotics XP offers the ignition protection classes’ increased protection classes up to IP66, temperatures from
–55°C to +60°C

SIMATIC MICRO-DRIVE

Drive system for the Highlights

safety extra-low ◾ Safety extra-low voltage

range: 24 to 48 V DC

voltage range Inom: 5 A, Imax: 15 A

◾ Safety: hardwired STO
Simatic Micro-Drive – the safe, integrated drive system for (safe torque off) SIL3
the safety extra-low voltage range from 24 V to 48 V DC – ◾ High power density:
is suitable for a wide range of applications, including precise 20 mm wide
positioning, shuttles for storage systems, automated guided
vehicles (AGVs), and much more. Top performance is ensured
by features such as its compact design and easy cabling and
assembly, with Safety Integrated for maximum safety. The controlled by the module in the smallest of spaces. Three-times
performance of PDC Drives and TM Drives complement each overload capacity and support for Biss-C encoders make the
other perfectly. The new F-TM ServoDrive HF technology F-TM ServoDrive HF the high-end device among TM Drives.
module optimally completes the TM Drives portfolio. Both EC
motors with rated power of 280 W and stepper motors can be siemens.com/micro-drive
42
News for the Digital Enterprise 1/2022 Process Automation

PROCESS AUTOMATION

From integrated engineering to integrated

operations: With the solutions for process
automation, users benefit from the digi-
talization of their plant, production, and
processes over the entire lifecycle. The
foundation is a comprehensive, integrated
portfolio, a broad range of services, and
industry expertise.

43
News for the Digital Enterprise 1/2022 Process Automation

SIEMENS DIGITAL WORKER

Get real work

done digitally
Highlights
◾ Huge potential for greater
efficiency, security, ease of
operation, and data quality
◾ Application server enables flexible
implementation in any data
environment
◾ Automated and digital
documentation that is paper-
less and sustainable

Although the digital transformation of the process time. Whether commissioning field devices,
industry is in full swing, digitalization in the field performing quality checks, or maintenance inqui-
often still lags behind operational reality. This ries, the Digital Worker not only makes the job
is where the Siemens Digital Worker can play a easier, it also offers improved data quality and
crucial role. security. For example, all people, tools, and equip-
ment in the plant can be tracked via GPS, which
The Digital Worker brings together the virtual and could even save lives in case of a serious accident.
real worlds via mobile devices like laptops, tablets,
smartphones, and smart glasses. This intuitively With the Digital Worker, data management and
operable software concept replaces time-consuming consolidation of information is handled by an
analog processes that make workflows in the field application server, either cloud-based or on-site.
slower. For example, the Digital Worker can make It makes task-specific information available, and
a maintenance task easier by providing necessary how it is displayed on the mobile devices is also
data such as instructions, checklists, and technical configured for the tasks in question. This includes
documentation. It can also guide employees to augmented reality services that help enrich real
the relevant systems on-site and provide context- environments with digital content.
based information like the maintenance history or
the current condition of the systems in near-real siemens.com/digital-worker

44
News for the Digital Enterprise 1/2022 Process Automation

OPCENTER EXECUTION PHARMA

Streamlining
pharma production
In the pharmaceutical industry, millions of
vaccine doses are being produced every day
and makers are turning to digitalization
to speed things up. Digitalization helps
significantly accelerate the develop-
ment process as well as manufacturing.

The orchestration of development and

production requires a powerful manufacturing execution
system (MES): Opcenter Execution Pharma seamlessly integrates
MES functionality, automation, and enterprise resource planning
(ERP) systems. It enables streamlining of processes and opera-
tions in full compliance with regulations thanks to completely
paperless manufacturing and fully electronic batch recording.
It is the constantly evolving digital platform that helps pharma-
ceutical companies develop and produce new drugs and vaccines
faster than ever.

Specific pharma apps leverage the data collected throughout

the process to further enable batch release by exception. The
suite lets you improve quality and reduces time to react after a
deviation, enables remote shift management and control, and
facilitates review by exception focusing on relevant data only.

siemens.com/opcenter-pharma

Highlights
◾ Acceleration of operations in R&D and production through paperless manufacturing
◾ Innovative eBR App Suite:
• eBatch Operator for reconciliation, compounding, and equipment management
• eBatch Reviewer to review batches directly on mobile devices in real time
• eLogbook Manager to easily access logbooks from anywhere

◾ Develop, use, and reuse standard processes and sub-processes without any IT skills
◾ Faster and safer data acquisition thanks to a guided and controlled paperless process

45
News for the Digital Enterprise 1/2022 Process Automation

Highlights
◾ Sophisticated AI models
for detecting behavior
deviations of equipment
and processes
◾ Expert templates with
consolidated knowledge
◾ Integrated AI algorithms
for different process
categories

SIEMENS PREDICTIVE ANALYTICS

Improving maintenance
and production using AI
Artificial intelligence (AI) plays a growing and maintenance strategy. With the upcoming Version
important role in process plants. Integrating 3.0, SiePA can also make predictions of failures
machine learning algorithms into current prod- based on analyzing raw vibration data.
ucts – like in the Siemens Predictive Analytics
High quality demands, cost pressures, continuous
(SiePA) app – was a natural step for Siemens to
specification changes, and final usage requirements
help users further overcome challenges in the
for chemical production was the trigger for the
process industry.
execution of SiePA for batch processes. The first
With the help of SiePA, users monitor their rotating global release focuses on batch production trans-
equipment and the continuous processes around parency, optimal Golden Batch identification, and
them, getting early alerts in case of any deviations real-time detection of anomalies powered by AI.
from known behaviors. This allows failures of any As technology evolves, new opportunities arise
kind to be analyzed and resolved. Because SiePA to improve plant strategy, production, and overall
relies on sensor data to predict machine failures, system profitability for the customers.
the app helps users decide whether any corrective
measures can be applied as part of an improved siemens.com/industry-suites

46
News for the Digital Enterprise 1/2022 Process Automation

ASSET PERFORMANCE SUITE

Asset intelligence
for plants and fleets
Asset Performance Suite from Siemens helps domain information. New functions and enhance-
operators and owners of plants in the process ments are constantly being added to help pave
industry to reach for maximum operational effi- the way to autonomous plant management.
ciency. The focus thereby is on plant asset manage-
siemens.com/industry-suites
ment supported by artificial intelligence (AI). By
using engineering, process, and diagnostic data
from different sources, Asset Performance Suite
leverages the hidden value contained in the data
with almost zero engineering and configuration Highlights
effort. That makes plant asset management cost-
efficient in both – CAPEX and OPEX – offering a ◾ Contextualizing, managing, and analyzing

360° view of all plant assets. data across the whole fleet
◾ Zero onboarding, resulting in 20 times faster
With enhanced connectivity and deployment
data integration
options, Asset Performance Suite provides more
◾ Boosting asset performance and identifying
flexibility either as an SaaS offering running on
root causes through holistic data-driven
AWS and MS Azure or as an on-premises solution
analytics
running on Industrial Edge. This gives users a
lot of opportunities: They can create their own ◾ Navigate with the Smart Search function
customized dashboards for a personalized user across fleets, plants, subplants, and assets
experience or develop their own applications based ◾ AI-based analytics (of structure and device
on the semantically enriched and contextualized lifecycle) and optimization (NAMUR)

47
News for the Digital Enterprise 1/2022 Process Instrumentation and Analytics

PROCESS INSTRUMENTATION AND ANALYTICS

Process instrumentation and analytics

from Siemens provide holistic solutions
from a single source. The intelligent Sitrans
instruments are also designed for seamless
interplay with the larger world of industrial
automation and control systems – enabling
greater process transparency and smarter
decisions for your business.

48
News for the Digital Enterprise 1/2022 Process Instrumentation and Analytics

SITRANS ANALYZER INTELLIGENCE DIRECTOR IQ

Predictive maintenance for

process analytics
Unexpected downtime is one of the biggest
challenges in process analytics – and not just for
the customer service. In the worst case it can lead
to production downtime, lower product quality, or
noncompliance with legal emission requirements.

Now there is a new software solution for Siemens

gas analyzers which enables predictive mainte-
nance: Sitrans Analyzer Intelligence Director IQ
(Sitrans AID IQ) continuously evaluates the internal
health data of the devices, makes this data avail-
able, and uses predefined functions to detect
emerging problems in the analyzers. In this way,
a failure of elementary physical components
can be identified at such an early stage that the
service department has enough time to initiate
appropriate steps such as contacting the Siemens
expert and ordering spare parts.

Sitrans AID IQ not only provides the diagnosis, but

also offers suggestions for remedial action. This
makes the software a useful tool for operators of
Siemens process analyzers to ensure a stress-free Highlights
and proper working of the devices.
◾ Provision of all health data of the
siemens.com/sitransaidiq devices, including consideration of
the NOA standard
◾ Statistical analysis of data for early
detection of emerging issues
◾ Identification of the cause of error
and provision of solution paths
◾ Modern and clear user interface
via browser or Siemens HMI
◾ Plug and play for fast and easy
installation

49
News for the Digital Enterprise 1/2022 Industrial Communication

INDUSTRIAL COMMUNICATION

As a basis for the digital transformation,

Siemens offers the right solution for every
network level from field to IT connection.
With the solution portfolio consisting of
hardware, software, and services, digital
enterprises can master challenges such
as cloud/edge computing, wireless appli-
cations with Wi-Fi 6 and 5G, and every-
thing ranging from network planning to
commissioning.

50
News for the Digital Enterprise 1/2022 Industrial Communication

ZERO TRUST / ZSCALER INC.

OT/IT security concept for

production and office networks

Operators of larger corporate networks are Zero Trust Exchange” platform – as a docker
increasingly faced with the challenge of per form- container on the Scalance LPE local processing
ing production work remotely using uniform engine. Centralized management on the “Zscaler
OT (operational technology) and IT (information Zero Trust Exchange” cloud platform and exclusive
technology) security guidelines. Siemens and use of outbound connections result in a more
Zscaler Inc., provider of a cloud-based security restrictive configuration of existing firewall rules.
platform, have entered into a collaboration agree- Existing legacy systems can be easily retrofitted.
ment that makes it possible to access production
siemens.com/zero-trust
networks securely from any authorized device,
whether it is at the office or at home: for example,
to conduct remote diagnostics. To prevent exposing
the communication network to an increased threat Highlights
potential, the defense-in-depth OT concept has
◾ Increased protection from cyberattacks
been expanded to include the Zero Trust IT security
thanks to a combination of cell protection
concept. This means that access authorization and
and Zero Trust principles
identification of connection requests can also be
used in production and combined with established ◾ Boost in productivity thanks to flexible,
cell protection firewalls. Users simply install the dynamic, on-demand remote access
cloud-based remote access service “Zscaler Private ◾ Reduced operating costs thanks to mini-
Access” (ZPA) – which is operated via the “Zscaler mized administration outlay

51
News for the Digital Enterprise 1/2022 Industrial Communication

INTEGRATED SECURITY SOLUTION WITH SCALANCE LPE

Anomaly-based
intrusion detection for industry
Digital transformation for industry Passive anomaly-based intrusion detec-
based on reliable OT (operational tion with Guardian and Central Manage-
technology) networks needs efficient ment Console from Nozomi Networks in
security solutions. Furthermore, deter- combination with Scalance LPE offers a
ministic OT communications have simple, integrated approach to monitor,
special security considerations. For detect, and respond to threats within
instance, the security hardware should the network. You can deploy Nozomi’s
be rated for industrial environments Remote Collector on the Scalance LPE
Highlights
and operate reliably without batteries within trusted zones of the network.
◾ Complete visibility on OT/IoT for minimal maintenance. Moreover, The overall solution provides security
assets and processes the software must provide maximum personnel with context-based smart
◾ Passive – no downtime during transparency without network disrup- alerts to respond to anomalies in real
installation and operation tions, especially when the cyberthreat time, always keeping your production
is internal. environment safe and operational.
◾ Single trusted source for
hardware, software, and service siemens.com/lpe

RUGGEDCOM APE1808

End-to-end security
for critical infrastructure
Cybersecurity regulations governing industrial control systems in electric
power, transportation, oil and gas, etc. are designed to ensure high
reliability and availability of these critical networks in the face of rapidly
rising cyberthreats. To address their unique challenges, Siemens has
partnered globally with cybersecurity leaders and combined its rugged
hardware and OT (operational technology) expertise with their software.

The Ruggedcom APE1808 is an industrial application processing engine

Highlights
with an Intel quad core CPU that plugs into the modular Ruggedcom
RX1500 series routers. It offers a standards-based platform to deploy ◾ Reliable operation between –40°C
next-generation firewall, intrusion prevention system, intrusion detec- and +85°C in high EMI and vibration
tion system, secure access management, and other advanced security environments
applications at the OT edge.
◾ Streamlined procurement, deployment, and
This integrated approach ensures ease of maintenance from a hardware field upgrades from a single trusted source
as well as a software perspective and sustains its relevance over the ◾ Future-proof, scalable, and cost-effective
long term. cybersecurity solution

siemens.com/ruggedcom/cybersecurity

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News for the Digital Enterprise 1/2022 Industrial Communication

RUGGEDCOM APE, SCALANCE LPE, RUGGEDCOM RX1400

Edge computing for industrial environments

As edge computing creates new oppor- customized solutions that help busi-
tunities for industries, the demand to nesses make informed decisions while
run applications at the edge using high- improving operational efficiency,
performance industrial-grade devices openness, and security.
is growing. Essential in IIoT solutions,
siemens.com/ape
Ruggedcom APE, Scalance LPE, and
siemens.com/lpe
Ruggedcom RX1400 provide a reliable,
flexible, and secure platform for
deploying Siemens and third-party edge
computing applications into networks in
Highlights
industrial and harsh environments. This
brings intelligence and data processing ◾ Ruggedcom APE for the RX1500 family:
closer to the source in real time. Addi- Intel quad core-based application-hosting platform
tional applications can be installed for
◾ Scalance LPE: local processing engine with powerful CPU
predictive maintenance, secure remote
◾ Ruggedcom RX1400 + VPE: ARM-based virtual processing environment
access, network management, and
anomaly-based intrusion detection. ◾ Easy integration of edge applications including solutions for open sources
Siemens provides cost-effective and ◾ Improved network performance due to reduced latency

SIMATIC RTU3000C

Easily transmit data from

field devices to the cloud
To enjoy the benefits of digitaliza- solutions combined in a single device.
tion, cloud connectivity is essential. In addition to monitoring process data
With firmware V5.0, RTU3000C from the RTU (remote terminal unit),
remote terminal units can be com- users take advantage of all the benefits
bined with all standard cloud systems offered by cloud systems: data (or big
like MindSphere, Microsoft Azure, and data) analysis to improve process quality,
AWS via MQTT. identify malfunctions, and perform
preventive maintenance, in conjunction
In addition to telecontrol, this expands
with data from other data sources.
the range of potential applications for
Simatic RTU3000C to include cloud siemens.com/rtu3000c

Highlights
◾ Support for a number of protocols: DNP3, IEC 60870, TeleControl Basic, Sinaut ST7, or new: MQTT
◾ Peripheral devices and sensor technology can be connected via local I/Os and HART/Modbus RTU
◾ Low-power operation, electricity supply via battery, solar panel, or external 12/24-V power supply

53
News for the Digital Enterprise 1/2022 Industrial Communication

POWER OVER ETHERNET PORTFOLIO WITH SCALANCE AND RUGGEDCOM

More power and data

for industrial
applications

The reliability and cost-effectiveness of providing

data and power over a single cable have driven
the adoption of Power over Ethernet (PoE) in
industry. Siemens is leading this trend with For a PoE solution that needs to withstand harsh
Scalance XC-200PoE, XR-100PoE WG, XR-300PoE WG conditions and temperature fluctuations from
and the utility-grade Ruggedcom RST916P and –40°C to +85°C, the Ruggedcom portfolio offers
RST2228P Industrial Ethernet switches. several high PoE port density and high bandwidth
options. For space-constrained locations, especially
PoE-capable Scalance X switches are used in
transportation networks, the compact, 16-port
various sectors including automation technology,
RST916P layer 2 Ethernet switch with a total PoE
infrastructure and tunnel applications, and trans-
power budget of 420 W is ideal. The 500 W-capable
portation. The existing 8-port versions of the
Ruggedcom RST2228P is excellently suited for a
Scalance XC-200 line are added with different
rack PoE solution. It can be powered with the
Scalance XC216-3G PoE devices with 19 ports. This
Ruggedcom RPS2410, a 600 W rackmount PoE
permits a maximum power budget of 300 W that
power supply. 10 Gbps uplinks, redundant power
can be individually distributed to the PoE ports.
input, and gigabit bandwidth over distances
With a total of 14 PoE ports – 12 with up to 30 W of
exceeding 100 km ensure reliable communications
power and two with up to 60 W, end devices can
for mission-critical applications.
be optimally connected, for example, in automotive
productions. siemens.com/poe

Highlights
◾ Broad PoE portfolio consisting of switches, power supplies, and end devices
◾ PoE switches in 24 V DC or 54 V DC versions
◾ Up to 60 W per port for multiple PoE-capable end devices using the latest
IEEE 802.3bt standard

54
News for the Digital Enterprise 1/2022 Industrial Communication

SCALANCE MUM856-1 AND MUM853-1

Industrial 5G routers
for Industry 4.0
5G is the communication standard that will the connection of machines, control elements,
raise future Industry 4.0 and IIoT applications and other devices to private 5G campus networks
to a whole new level. The highest data rates, and public 5G mobile wireless networks. Develop-
maximum reliability, and lowest latencies will ment was focused on the special hardware require-
enable new potential applications in industry. ments of industry. The devices support Release 15
For example, 5G lets users implement augmented of the 5G standard and deliver data rates of up
reality applications for service technicians, auton- to 1 Gbit/s. This makes Scalance MUM856-1 and
omous logistics systems, and mobile robots. And it MUM853-1 the next step on the journey to the
is possible to remotely upload firmware updated to industry of tomorrow.
machines.

Scalance MUM856-1 and MUM853-1 will bring 5G

to the industrial space. These 5G routers allow for siemens.com/industrial-5g-router

Highlights
◾ 5G communication in public and
private networks
◾ Fallback to lower mobile wireless
standards (3G, 4G) if 5G connectivity
is unavailable
◾ Simple VPN remote access via public
5G networks with the Sinema Remote
Connect management platform
◾ Robust IP65 and IP30 housing for
industrial use

55
News for the Digital Enterprise 1/2022 Industrial Communication

PRIVATE 5G NETWORKS FOR INDUSTRIAL APPLICATIONS

Test Industrial 5G
for yourself

Highlights
◾ Private 5G networks offer tremen-
dous benefits for industry
◾ Operation using local 5G licenses
Copyright: Deutsche Messe AG
◾ Data security in own hands

5G provides important opportunities for developing In 2022 interested parties will be able to test their
flexible new factory concepts in all industries. applications very easily in a private 5G network.
Private 5G networks in particular offer major The 5G Smart Venue will open in Hanover at the
advantages for industry. A company can operate world’s largest exhibition site, making this site a test
the 5G network using a private 5G frequency, area and a showcase for the use of 5G in industry.
which means it can precisely customize the Siemens is installing a permanent private 5G
network to meet its requirements for data rates, network in Hall 9. The 24,000 m² hall provides
reliability, and the required latency time. The data optimal conditions for large structures and can
also remains on-site in a self-managed network, be leased for the purpose of conducting tests
and the company decides, among other things, under real conditions when no trade shows are
which data will be forwarded, for example, to the in session.
cloud. At its Automotive Test Center in Nuremberg,
siemens.com/industrial-5g
Siemens tests industrial applications in a private,
stand-alone 5G network that was developed to take
the technology to the point where it can be used
in industry. Prototypes of this solution were also
installed in the factories in Amberg and Karlsruhe.

56
News for the Digital Enterprise 1/2022 Industrial Communication

SCALANCE W ACCESS POINTS AND CLIENT MODULE

Versatile IWLAN
applications with Wi-Fi 6
Industrial wireless LAN increases flexibility in future-proof Highlights
modular factories because mobile IIoT devices can connect
wirelessly. Scalable industrial WLAN (IWLAN) solutions from ◾ New IP30 and IP65 devices with
Siemens have proved their worth in industry for almost the latest WLAN standard for
20 years and enable many applications in all industries – and industry
they now also work with Wi-Fi 6. For example, mobile robots ◾ Special added industrial
and automated guided vehicles (AGVs) can be conveniently functions, including redundancy
connected wirelessly using powerful Scalance W Access via WLAN
Points and Client Modules. Everything is possible, from small ◾ Gigabit data rates and highly
sub-applications to complex plant networking. Experts from efficient data transmission
Siemens also support the planning, configuration, commis-
◾ Energy-efficient operation of
sioning, and monitoring of these networks.
mobile participants
siemens.com/iwlan ◾ Global approvals and industry-
specific certifications

57
News for the Digital Enterprise 1/2022 Power Supplies

POWER SUPPLIES

A reliable power supply is a fundamental

requirement for efficient plant operation.
The portfolio of Sitop DC UPS and add-on
modules ensures stable 24 V even under
critical grid conditions and prevents plant
downtime and production outages in every
industry worldwide.

58
News for the Digital Enterprise 1/2022 Power Supplies

SITOP / SIMATIC TOP CONNECT

Power supplies and system

cabling with Ex approval
The new standard IEC/EN 60079-15 has been
applied to the use of electrical equipment in
explosive atmospheres since April 2022. The new
Ex portfolio of Sitop power supplies and add-on
modules and the Simatic Top connect cabling
components meet this new standard in accor-
dance with ATEX and IECEx Zone 2: in other words,
where an explosive gas atmosphere is usually
either not present or is present only temporarily.
To meet this standard, some devices contain
coated PCBs (conformal coating), which increases
their service life.

siemens.com/sitop

Highlights
Extensive range of components
in Ex design:
◾ Power supplies
LOGO!Power 24 V/4 A, Sitop PSU6200 24 V/5-40 A, 1- and 3-phase,
all Sitop power supplies in Simatic design (for example, PM1507 3 A + 8 A)
◾ Sitop add-on modules
SEL1200/1400 8 x 10-A selectivity modules, RED1200 40-A redundancy module,
BUF1200 40-A/300-ms buffer module
◾ Sitop DC UPS
UPS1600 20-A UPS modules with/without IE/PN, BAT1600 3.2-Ah, and 12-Ah battery modules (lead),
UPS500S 15-A/5-Ah, and UPS501S 5-Ah UPS modules (with Ultra Caps)
◾ Simatic Top connect for S7-1500 64-K modules
Connecting cables and TP1 + TP3 connection modules

59
News for the Digital Enterprise 1/2022 Industrial Identification and Locating

INDUSTRIAL IDENTIFICATION AND LOCATING

Industrial processes in the digital enterprise

demand total transparency. The ability to
gather and process data at strategically
relevant points is more and more becoming
a determining factor in achieving long-term
business success. Industrial identification
and real-time locating systems (RTLS) are
key technologies.

60
News for the Digital Enterprise 1/2022 Industrial Identification and Locating

SIMATIC RF600 FIRMWARE 4.0

Enhanced security and

communication capabilities
The new firmware version 4.0 is now available for diagnostic data, and efficiently manage and update
Simatic RF600 UHF RFID readers. Many new and your devices. Also, device management functions
enhanced features were added for IT security, have been extended thanks to an enriched integra-
communication, and system integration. By tion to Sinec NMS network management system
introducing the "Secure by Default" concept, it and Sinec PNI commissioning tool.
increases the security level of your RFID system,
siemens.com/rf600
because many security settings and functions are
activated in the readers automatically with the
installation.

The new firmware extends functionality in commu- Highlights

nication by enabling the option to use several
◾ Additional "Secure by Default" features:
communication protocols in parallel. For example,
activated user management, password
it is possible to control a reader via Profinet with
change enforcement on first log-on, HTTPS
a PLC and transfer identification data to a cloud
protocol with TLS 1.2 enforcement, disable-
application via OPC UA at the same time. In addi-
ment of insecure communication protocols,
tion, the communication via the OPC UA standard
and new encryption algorithms
was highly optimized and now provides expanded
possibilities to operate your RFID readers, transfer ◾ OPC UA enhancements: AutoID Companion
Specification V1.1, OPC UA certification
renewal, enhanced connection with PLC and
HMI, device configuration upload/download
and firmware upgrade
◾ Free download from Siemens Industry
online support website

61
News for the Digital Enterprise 1/2022 Industrial Identification and Locating

SIMATIC MV530

Easy setup of a
reliable reader
The new Simatic MV530 reader is the first reader Expert knowledge in optics and lighting is not
in the Simatic MV500 series to be delivered fully required when using the Simatic MV530 compact
assembled. The product can be installed directly reader. The self-parameterization ensures reliable
without pre-assembly and component selection. code reading even in the case of material or
The built-in optics are designed explicitly for this marking technology variations.
reader and provide a high image sharpness without
manual or electronic focusing due to unparalleled siemens.com/optical-identification
depth of field.

The integrated lighting system enables a wide

range of lighting scenarios selected automatically
by the reader's software. The reader thus allows
reliable reading of demanding product markings
(e.g., needled on metal surfaces) in industrial
production conditions.

Highlights
◾ Ready to use out of the box, no
configuration and pre-assembly needed
◾ Ease of use due to the special lens and
flexible built-in ring light
◾ Highest performance for code reading
with up to 100 reads per second
◾ TIA Portal integrated by library elements
(drag and drop)
◾ Supports Siemens' Totally Integrated
Automation concept
◾ Developed and made in Germany

62
News for the Digital Enterprise 1/2022 Industrial Identification and Locating

SIMATIC RTLS WITH LOCATION INTELLIGENCE

Optimize production and

logistics workflows
Location Intelligence expands the Simatic RTLS
real-time locating system to include a digital twin
of performance. The web-based software can be
integrated into ERP, MES, and shop floor management
systems. The transponder movement data is detected Highlights
in real time and transmitted from the locating system
to Location Intelligence for visualization and analysis. ◾ Full transparency over all production and logistics
New features in the map view create even more added workflows
value using position data. That makes it easier to ◾ Fewer search procedures thanks to visualization of
identify potential anomalies in production and logistics all relevant objects on different terminals in real time
processes and better understand their causes – which ◾ Real-time analytics of material flows and dwell
means that bottlenecks can be traced and fixed. times, to identify problems with orders and reduce
Because Location Intelligence supports transportation response time
processes, it now has more relevance to the field of
◾ Optimized production and logistics thanks to process
intralogistics.
automation using position-based and event-based
siemens.com/location-intelligence scenarios

SIMATIC RTLS LOCATING MANAGER Highlights

Optimize supplied positions ◾ Postprocessing of position
data for optimized usability
The new Version 2.13 of Simatic RTLS Version 2.13 gives the opportunity to
◾ More export options for
Locating Manager expands the system export audit trails in different formats.
audit trails
to include the ability to postprocess
siemens.com/rtls ◾ Improved quality of digital
position data, making it even more
processes
versatile to use. The three post-
processing filters – jump suppression,
interpolation, and time hysteresis –
can be individually configured in the
transponder groups. Jump suppression
permits rejection of transponder
positions that are too far from their
previous position. Interpolation enables
insertion of intermediate positions. The
number of output transponder positions
can be limited using time hysteresis.

63
News for the Digital Enterprise 1/2022 Digital Enterprise Services

DIGITAL ENTERPRISE SERVICES

Siemens’ service experts assist and

support companies throughout the
entire digitalization process and align
the Digital Enterprise Services offerings
with each customer’s requirements. The
result is faster product launches, higher
product quality, and more efficient and
sustainable production.

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News for the Digital Enterprise 1/2022 Digital Enterprise Services

DIGITAL ENTERPRISE SERVICES

Service is more than you think!

Sustainability, profitability, and increasing demands day-to-day business or supporting their sustain-
for efficiency, quality, and connectivity are just able success with forward-looking, long-term
some of the challenges companies are facing planning, the Siemens service experts are optimally
today. What is needed is a digital transformation, equipped to provide not only digital services but
and it has to happen faster and faster. But many also conventional services like spare parts supply
companies lack experts in digitalization and auto- and repairs. They have in-depth sector expertise
mation who can keep up the pace. In addition to and passionately support digitalization in three
their deep domain know-how, the service experts steps: consulting, implementation and optimi-
from Digital Enterprise Services have the necessary zation. How this holistic digitalization approach
experience with comprehensive digitalization looks in detail will be explained in the following
projects and can help companies to get the most by the example of Airborne, a medium-sized
out of the new opportunities. Of course, tech- company in the composite business located in
nology is not the only factor. Heart and soul of the Netherlands.
Digital Enterprise Services are the service experts:
In the first stage, consulting experts from Siemens
the human side of the digital transformation.
listen to the customer and determine what they
Whether it’s mastering the challenges of customers’
want to achieve. Then they jointly develop a
digitalization strategy and road map together
tailored to the company's needs. Airborne had two
distinct goals to boost its production and to make
it more flexible.

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In the second phase, implementation, a previously The third step, optimization, involves collecting
developed architecture is brought to life. Software required data and using it to optimize a plant.
and hardware are installed, and digital twins of Algorithms and AI analyze the collected data and
machines, plant, products, and production lines transform it into valuable insights to improve
are created. For Airborne, this led to an increase overall equipment effectiveness (OEE).
in production performance. Digital tools and a
But Digital Enterprise Services offer even more:
simulation showed that a specific robot was
Users benefit from customized security services to
causing a backlog, and the machine in question
protect their machines and systems from cyberat-
was optimized accordingly. A more flexible
tacks, in addition to other solutions like Industrial
response to rapid product changes was also
Connectivity Services, Trusted Traceability, Digital
achieved by incorporating artificial intelligence
Factory Optimization, AI Services, and Training
(AI) into the digital twin of the product and the
Services (see p. 67 ff).
digital twin of the production. This allowed the
experts to determine which of the countless options
for product manufacturing would result in the
desired quality and also be efficient in production.
Introducing automation and digitalization enabled siemens.com/
Airborne to reduce its costs by 70 to 80%. digital-enterprise-services

Highlights
◾ Comprehensive solution portfolio
◾ Custom digitalization strategy
for every company, regardless of
size, sector, or existing degree of
digitalization
◾ Unique, all-in-one package
comprising Siemens experts,
traditional services, and future-
oriented technologies

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TRUSTED TRACEABILITY

Transparency along the

value chain

The Industrial Internet of Things (IIoT) is creating meantime, customers can continue to focus on
rapid changes in value chains and production their day-to-day business.
processes in all sectors. There is a pressing need
Siemens is working with Merck to expand this
for an effective, secure, and reliable data and
solution with maximum digital confidence in
information exchange to advance the Internet of
machine-to-machine and machine-to-lab commu-
Things. In the current IIoT context, machines still
nication in industrial value chains. The Siemens
are not sharing enough data on product quality.
and Merck portfolios complement each other in
This is where Trusted Traceability comes in.
this regard, which will enable the future imple-
Cutting-edge technologies like smart contracts,
mentation of more use cases where reliable data
tokens, blockchain, and industrial edge computing
plays an important role.
can anchor physical objects to a digital identity
and ensure the transparency and authenticity of siemens.com/blockchain-iot
information and physical objects along the value
chain. That simplifies and helps with activities
such as regulatory compliance and strengthens
confidence in product and component authenticity
and quality. Trusted Traceability is therefore a
solution that is relevant to every company, regard- Highlights
less of size or sector. Because every company is
◾ Fight counterfeit by demonstrating that
unique, Siemens service experts are there to
products in circulation are original
support customers from the beginning to successful
implementation: They screen all processes, manage ◾ One-button recall to recall products
the integration of IT and OT, and perform any ◾ One-button batch release for quality assu-
necessary customer-specific adjustments. In the rance with support from automation systems

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INDUSTRIAL CONNECTIVITY SERVICES

Connecting anything with everything

Digitalization and the Industrial Internet of Things (IIoT) Highlights
improve the flexibility, speed, and traceability of materials
and products. The precondition is connectivity, the ability ◾ Improved transparency for optimized overall

to record and process data from machines and plants. equipment effectiveness (OEE), fewer outages,

Industrial Connectivity Services connect new and old plants, improved productivity

machines, and components to higher-level systems, regard- ◾ Lays the groundwork for the digital
less of age or manufacturer. A standardized connection can transformation and smart systems
be established between the production network, Industrial ◾ Foundation of OT/IT integration
Edge, the ecosystem, and the cloud. Industrial Connectivity
Services also help users identify the solution that is best
for them and implement and optimize the connectivity
throughout their OT and IT infrastructure.

siemens.com/industrial-connectivity-services

DIGITAL FACTORY OPTIMIZATION

Leverage optimization potentials

using simulation
Highlights
◾ Improved CAPEX efficiency
◾ Optimization of orders in progress and the
integration process
◾ Optimization of plant logistics and resources

The optimization of production and logistics environments is challenges was to optimize the overall logistics system by
an extremely complex task because many different parame- ensuring a defined production capacity. The next step was to
ters must be taken into account. Digital Factory Optimization create a simulation model that was as accurate as possible
uses the digital twin of production to identify and realize (maximum tolerance of 5%), compare the simulation to the
optimization potentials for the real or planned plant based real situation, and make customer-specific adjustments. The
on simulations. result was a significant reduction in materials required, the
number of containers, and production time per day.
At the Gerätewerk Erlangen (GWE) electronics manufacturing
plant – a pioneer in digitalization within Siemens AG – the siemens.com/dfo

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ARTIFICIAL INTELLIGENCE SERVICES Highlights

Driving digitalization ◾ Early error detection

forward ◾ Easier maintenance planning

◾ Improved overall equipment effectiveness (OEE)

The Siemens service experts at Artificial Intelligence (AI) One application area for AI Services is automatic optical
Services develop strategies for customers based on the latest inspection system (AOI). Like every other testing device in
technologies and algorithms. This makes it possible, for electronics manufacturing, AOIs trigger a certain proportion
example, to identify system errors at an early stage or optimize of false alarms, depending on their settings. Production
the maintenance process. Users can enjoy crucial benefits in management therefore needs to find a compromise between
terms of quality, costs, and productivity. the effort needed to optimize the testing programs and
the effort that visual testing would involve. The “False Call
Reduction” service enables electronics manufacturers to
reduce manual input following the AOI test by up to 50%
and improve first-pass yield by up to 15%. These productivity
improvements can be achieved in production using artificial
intelligence, with no need for users to have special knowl-
edge in data science or edge computing.

siemens.com/ai-services

VIRTUAL TRAINING SOLUTIONS

Turn digital assets

into qualification
Increasing complexity of production and manufacturing
processes is one of the biggest challenges for companies.
More and more complex tasks must be implemented in ever
shorter time. That is why targeted training of employees in
their work steps is becoming more important, especially after
product or process changes. Virtual Training Solutions help
companies optimize their processes and production quality, Highlights
improve employee skills, and boost their motivation using
innovative learning methods that use 3D models. They use ◾ Can be used in every industry, on any device

the company’s existing digital assets to create realistic, ◾ Training time reduced by up to 50%, with up
customized training environments. to 40% fewer errors
◾ Costs reduced thanks to less need for costly
siemens.com/virtual-training-solutions
preproduction products and physical prototypes
◾ Flexible training methods ensure consistent
knowledge levels at locations around the world

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SITRAIN – DIGITAL INDUSTRY ACADEMY

Future of Learning
On-site training or location-independent digital Relevant content and combined methods ensure
training? Learning at any time of the day on an efficient learning outcome, while flexible
demand, or on set dates and at set course times? learning concepts provide better integration into
With a personal learning consultant, as part of a the work routine. Users get the opportunity to
team, or on one’s own? Everything is possible. build knowledge and skills with a focus and learn
Sitrain – Digital Industry Academy offers an exten- exactly what they really need..
sive spectrum of knowledge on Siemens industrial
siemens.com/sitrain
products. And as part of its “Future of Learning”
vision, it takes a comprehensive approach that
combines diverse learning styles and methods.

The “Learning Journey” learning format combines

self-learning units and live modules led by learning
consultants that are ideal for adjusting to one’s
personal learning pace. “Learning Membership”
gives access to the extensive and ever-growing
selection of self-learning units on the Sitrain
access digital learning platform. Users can now
safeguard their knowledge with ongoing learning
on their own. “Learning Event” is the right choice
to build or expand theoretical and practical knowl-
edge in a protected learning situation away from
an everyday work environment: A learning consul-
tant guides users through the practical exercises
and is also available for the entire duration of the
theoretical units, either virtually, in the training
center, or on-site, at the company.

Highlights
◾ Live: Learning guided by a learning
consultant – online or in person
◾ Self reliant: Self-determined acquisition
of content
◾ On demand: Update or expand
knowledge to meet individual requirements
◾ Individual: Interact directly with a
learning consultant

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News for the Digital Enterprise 1/2022 Smart Power Distribution

SMART POWER DISTRIBUTION

Whether it’s for buildings, infrastructure

facilities, or industrial companies,
Smart Power Distribution offers an
extensive, integrated portfolio of
products, solutions, and services for
effective, reliable, and safe power
distribution.

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SMART POWER DISTRIBUTION

Why power matters – the

relevance of electrification
and digitalization
On the way to a clean, increasingly non-fossil, and
sustainable energy system, the relevance of elec-
tricity as a resource is increasing enormously. At
the same time, the immense application potential
of new smart devices requires a reliable power
supply. In this respect, electrification and digita-
lization go hand in hand and are mutually depen-
dent, and when they interact lead to a fundamental
change in the energy landscape.

The data that modern communication-capable

components in a power distribution infrastructure
can provide are key. Taking full advantage of the
data creates a smart power distribution system
that is efficient, resilient, and sustainable. This
paves the way to greater productivity, more
competitiveness, and finally to maximum compli-
ance and safety – no matter what the industry,
no matter what the application.

To keep any enterprise competitive, a consistently Another striking advantage of smart power distri-
high degree of efficiency is a must. Smart power bution is its great contribution to maximum resil-
distribution can make a significant contribution ience of a power supply system. It can take system
to this: A networked power distribution infrastruc- availability to a level that any electrical configura-
ture enables efficiency gains and continuous tion alone is unable to achieve. The implementa-
optimization along the entire value chain as well tion of a smart power distribution system contrib-
as rapid situational changes to the distribution utes to the consistent prevention of distribution
infrastructure. system failures and costly unplanned downtime.

siemens.com/powerdistribution

Highlights
◾ Data at the core
◾ Improved efficiency translates into improved competitiveness
◾ Improved resilience for highest possible availability

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8DJH 24 AND NXPLUS C 24 GAS-INSULATED MEDIUM-VOLTAGE SWITCHGEAR

blue GIS –
100% F-gas-free, 100% digital
The new, future-oriented 8DJH 24 and NXPLUS C 24 Blue GIS medium-voltage switchgear are 100%
switchgear expands the scope of application of digital and also compact, maintenance-free, highly
sustainable, gas-insulated blue GIS technology to reliable in operation and personal safety, and they
the 24-kV voltage level. There is no change to the offer a high level of availability. This means that
simple, reliable, and familiar operating concept of they fulfill all the conditions for reliable and cost-
the 8DJH product range – close, open, ground – or effective operation in both public and industrial
the typicals circuit breaker, bus sectionalizer and power networks at the primary and secondary
disconnector of the NXPLUS C 24. What is new is distribution level, for example in local substations,
the sustainability of the switchgear: The blue GIS transfer and switching stations as well as in indus-
technology works absolutely without fluorine gas trial and infrastructure facilities. Users benefit in
as an insulating medium and is therefore 100% particular from digitalization: The switchgear can
F-gas-free. The Clean Air insulating medium, be remote-controlled and are communication-
consisting of the components of the ambient air, capable, and they can be connected to IoT plat-
is completely climate-neutral and safe in handling forms like MindSphere and other open IoT systems.
and operation. The innovative blue Switch in the It is also possible to integrate components for
8DJH 24 – a three-position switch-disconnector condition monitoring and distribution grid auto-
with vacuum interrupter in the auxiliary path – mation using NCIT (non-conventional instrument
keeps dimensions to a minimum and ensures safe transformer) technology.
operation for its entire service life.
siemens.com/bluegis

Highlights
◾ Clean air: Fluorine gas-free insulating medium consisting of components of ambient air
◾ blue Switch: Proven switching principle with vacuum technology in the auxiliary path
◾ Gas-insulated switchgear with all the well-known benefits such as
availability, compactness and climate independence
◾ Digitalization with smart, future-proof solutions

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NXPOWER MONITOR SIVACON S8PLUS LOW-VOLTAGE SWITCHBOARD

Digital caretaker Exploiting the

for your electrical potential of data
distribution system Low-voltage switchboards are more than just black boxes
that supply machines with power. With the Sivacon S8plus
switchboard and Simaris control diagnostics station, data can
not only be acquired via numerous smart switching devices
and sensors, it can also be made visible and evaluable. As a
result, users can exploit the full potential of their energy data
in a digital ecosystem.

Based on this energy data, Simaris control accelerates and

simplifies operational diagnostics so that operators will
benefit from predictive maintenance, optimized energy
management, and higher system availability at a lower cost.

siemens.com/sivacon-S8plus

Highlights
◾ Gaining transparency across electrical
distribution assets
◾ Identifying optimization strategies to reduce
operation costs
◾ Better managing of risks by identifying potential
asset breakdowns and failures in advance
◾ Users can concentrate on their business by
being sure that assets are reliable, and they
know beforehand that something will happen

NXpower Monitor enables users to visualize and monitor

electrical assets within a main power distribution substation
such as medium- and low-voltage switchgear continuously Highlights
from anywhere in the world. NXpower Monitor is a cloud-
◾ Simplified diagnostics: all tools already on board
based application configurable for system and solution
types of business, which involves more than one compo- ◾ More overview: operational and diagnostic data
nent and system. This application supports key performance will be seamlessly visualized
indicator calculation and monitoring of operational data ◾ Higher system availability: continuous monitoring
from electrical distribution assets in time-series and and diagnostic reports for predictive maintenance
alarm data. Different views support an overview of ◾ Greater efficiency: optimal energy transparency for
substation assets on different hierarchy levels. With the extra efficiency
help of NXpower Monitor, unplanned shutdowns can be
◾ Optimal connectivity: simple connection to higher-
prevented and operating expenses optimized.
level automation/energy management systems and
siemens.com/nxpowermonitor the cloud

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ALPHA 3200 ECO

Engineering with the

digital twin
As the demands on power distribution grow and
project lead times become shorter, switchgear
manufacturers require increasingly complex
solutions. The response to these challenges is
3D engineering with the digital twin of the Alpha
3200 Eco power distribution board. Switchgear
manufacturers start by performing the entire
engineering process digitally in the Simaris
configuration software, from simple, fail-safe,
and standards-compliant configuration to rapid
calculation, bid preparation, and system documen-
tation. The newly developed 3D processor then
generates a detailed digital twin that switchgear
manufacturers can easily view with the push of
a button using the Simaris Sketch visualization
software. The digital twin makes it easy to try out
system alternatives, manage complex systems,
and implement shorter project lead times. But the
Alpha 3200 Eco also has a lot to offer in terms of
hardware. The busbar at the center of the board
device makes installation much easier, and it uses
30% less copper than conventional solutions. The
high packaging density provides greater function- manufacturing sequence. Complex programming
ality in a smaller space. efforts using 2D dimensional drawings is now a
thing of the past. 3D data makes copper produc-
Another development benefits customers that
tion much simpler for users and reduces waste in
have their own copper production centers. All the
manufacturing.
necessary data is provided via Simaris at no charge
as a STEP file for the purpose of optimizing the siemens.com/alpha

Highlights
◾ The 3D output’s high level of detail improves technical communication in all areas
◾ Resource-saving thanks to the use of 30% less copper
◾ Practice-based thanks to application-specific design verification according to IEC 61439,
accessible right in Simaris
◾ Modular design thanks to flexibly combinable 8GK installation systems

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SMART CONTROL PANEL DESIGN

The new standard in

electrical engineering

Electrical planners are often confronted with the Planners are also shown the correct devices for the
challenge of having to select not only the correct entire motor feeder, which they can then easily add
components for a motor-starting application but to an order list in a subsequent step. Finally, they
also all the parameters associated with the motor are provided with complete documentation of the
feeder. With Control Panel Design in the TIA Selection technical data and calculations, which they need,
Tool, it is possible to design and dimension the for example, for verifying short-circuit strength.
main electrical components of a machine in
siemens.com/cpd
compliance with standards. Dimensioning the
cables all the way to the motor is equally
important as selecting the suitable switching and
protection devices. With Control Panel Design in
the TIA Selection Tool, the cables are designed in
compliance with the IEC 60204-1 and UL 508A
and other relevant standards. To begin with their Highlights
configuration, electrical planners just need the
current offline version of the free TIA Selection ◾ Dimensioning of fuseless and fused load
Tool and some basic information to describe the feeders according to IEC and UL up to
motor. On this basis, tool users are guided step by 250 kW and 500 hp
step through the freely selectable parameters of ◾ Main disconnect dimensioning for
the configuration process. IEC and UL infeeds
◾ Visual planning of the main circuit in a
single-line diagram and easy selection
of required accessories
◾ Complete PDF documentation of
technical data and calculation results

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SENTRON COMPONENTS

Ready for
digitalization
From planning to engineering and operation: With
Sentron components, all stages in the electrical
power distribution process for industrial systems,
infrastructure, and buildings can be supported
completely digitally. With its 3WA air circuit breakers
from the Sentron portfolio, Siemens offers an
end-to-end product range to cover all requirements
and potential applications. Extensive modular
accessories let users expand functions easily, and
a long service life and low maintenance costs for
all the components ensure long-term security.
Expanded protective functions and increased
selectivity with the 3WA air circuit breakers
provide maximum system availability. Their sturdy
mechanicals and top product quality also come to
the fore in demanding heavy-duty applications.

The 3VA molded case circuit breakers secure Overloads and unbalanced loads in local networks
highly available production workflows. As a increase the risk of power failures and resulting
modular and highly variable system, the 3VA damage. In the event of a failure, identifying
molded case circuit breakers ensure comprehensive, and locating electricity outages becomes a time-
reliable protection for people and plant while consuming and costly exercise. Thanks to its
supporting every stage of the process – from measuring and communication function, the
planning to operating the electrical power distri- 3NA COM LV HRC fuse link not only provides ideal
bution system. The Condition Monitoring function overload and short circuit protection, it also brings
gives users a quick overview of the health of the transparency to local power distribution. It has
circuit breaker and allows them to assess its the same dimensions as conventional LV HRC fuses
remaining service life. The 3VA molded case (Retrofit) and easily replaces them in existing 400 V
circuit breakers are available in several series with power distribution systems. The measured data is
IEC registration and also in series that meet the transmitted to the 7KN Powercenter 1000 data
IEC 60947 and UL 489 standards. This means that transceiver – wirelessly within a defined field –
machine and switchgear builders can utilize all and can be forwarded from there to higher-level
the functions offered by the molded case circuit gateways or monitoring and analysis systems via
breakers for plants in Europe and North America Modbus TCP.
with full confidence that they are compliant with
standards.

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Compact Sentron circuit protection devices with mobile devices, PCs, or cloud solutions for visual-
measurement and communication functions take ization and analysis. By using easily installed
digitalization to the final circuit. In addition to Sentron measuring devices and intuitive power
their protection function, the 5SL6 COM miniature monitoring, users can identify potential savings
circuit breakers and 5SV6 COM AFDD/miniature with minimal effort and expense.
circuit breakers also have measurement and
siemens.com/sentron
communication functions that cover electrical
values from the power circuit and data from the
components themselves, including the number
of operating hours and short circuits. Standard
Highlights
devices like the 5SV residual current circuit ◾ 3WA air circuit breaker with smart ETU600
breakers or 5SV1 RCBOs are easy to expand using electronic trip unit to meet all requirements
communication-capable 5ST3 COM auxiliary
◾ 3VA molded case circuit breakers with
switch/fault signal contacts. In addition, existing
stored energy motor operator SEO520 for up
plants can be easily and cost-effectively connected
to 630 A (IEC) and 600 A (UL)
to automation platforms such as Simatic.
◾ Sentron circuit protection devices with
Irregularities and faults in a system can be rapidly measuring and communication functions
identified and rectified at an early stage if measured
◾ 7KN Powercenter 1000 data transceiver
values exceed or fall below defined limits, which
with narrow dimensions (1 MW)
prevents downtime and unnecessary costs. Data
◾ Sentron 3NA COM LV HRC fuse link for
such as the number of operating hours and
effective protection of humans and plant
component triggering lets users draw conclusions
about device service life, which means that main- ◾ Sentron 7KM PAC measuring devices and
tenance can be scheduled at an early stage. The power monitoring for efficient and safe
7KN Powercenter 1000 data transceiver gathers power monitoring
the recorded data wirelessly and transmits it to ◾ Sentron Profinet Proxy SPP2000

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3WA AIR CIRCUIT BREAKERS MOLDED CASE CIRCUIT BREAKERS

Made for markers.

3VA UL LARGE FRAME

Performance, safety,
Simply reliable.
functionality
The new 3VA UL Large Frame molded case circuit breakers
(MCCB) from the Sentron portfolio enable international
switchgear manufacturers and panel builders to implement
powerful, safe, and smart systems while allowing them to
improve and greatly simplify their work processes. The 1,200
and 1,600 A frame sizes meet the requirements of IEC and
UL standards, and the new 2,000 A frame size is designed
exclusively for the US market. Thanks to the integrated arc
energy reduction feature (Dynamic Arc Flash Sentry DAS+),
the new 3VA UL Large Frame MCCBs are now capable of
minimizing potential arc energy occurring in the switchgear.
That protects service technicians from serious injury from hot
gases that occurs when a switchgear shuts down in the event
of a short circuit. Communication and measurement features
are also fully integrated. Energy and circuit breaker data is

Highlights recorded with an accuracy of 99% and transmitted to higher-

level systems – without requiring additional components in
◾ Flexible addition of features by the software the circuit breaker.
improves investment protection
siemens.com/3va
◾ New protection technologies prevent failures
with distributed power supply
◾ Seamless integration into digital environments

The new 3WA air circuit breakers are available in three

frame sizes, from 630 to 6,300 A for alternating current
(AC) applications, and in one frame size with rated
currents of 1,000, 2,000, and 4,000 A for direct current
(DC) applications. They support software-based planning
and configuration, digital testing and monitoring, and
seamless integration in automation and IoT systems. For
Highlights
the first time, upgrades can be completed 100% digitally.
Users simply download new features from the Internet ◾ Consistent internal accessories of the 3VA MCCB series
and add them using an app. Circuit breakers are designed ◾ Molded case circuit breakers equipped with
for 30,000 operating cycles while only requiring one ETU and LCD display are communication-ready –
inspection per year. Their practical service life averages additional communication modules are not required
approximately 10 years, although they have a demon-
◾ Same footprint and switching mechanism as
strated potential service life in excess of 100 years.
its predecessor – for easy upgrade to 3VA MCCB in
siemens.com/3wa existing switchgear

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SIRIUS ELECTRONICALLY CONFIGURABLE SIGNALING COLUMN

High system availability and

efficient engineering
Siemens is expanding its signaling columns portfolio with
a new high-performance tower that is particularly easy to
adjust to individual application requirements thanks to the
standard electronic configurability. The signaling columns Highlights
combine modern industrial design and ruggedness for both
indoor and outdoor applications and bring reliable signaling ◾ Efficient engineering
of different states. For this, they offer a complete range of through electronic configuration
signaling levels and functions. In addition to the individual ◾ Optimum communication and connection through
settings, users are able to set preprogrammed modes like optional digital interface (IO-Link) and integration in
variable fill level or full-surface signaling. Professional TIA Portal
signaling not only makes applications safer; users also identify
◾ Flexibility in applications processes due to the
incidents faster and can fix potential problems in a timely
different signaling modes through electronic
manner. This significantly reduces reaction, waiting, and
modularity
downtimes. Due to the columns being pre-assembled, users
◾ Eight variants (4 × USB, 4 × IO-Link) ) with either
also benefit from a simplified ordering process.
9 or 15 LED segments and with or without an acoustic
siemens.com/sirius-signaling-columns function

SIRIUS SAFETY INTEGRATED PORTFOLIO

Robust devices for

harshest environments
Like the Simatic ET 200SP and Simocode motor starters,
the Sirius 3RM1 motor starters and Sirius 3SK1 and 3SK2
safety relays can now also be deployed at very high eleva-
tions above 2,000 meters. All the devices listed can be oper-
Highlights ated at temperatures from –25°C to +60°C without derating.
Even in hot and dusty environments, users can rely on the
◾ Installation elevations above 2,000 m: Sirius ACT safety portfolio from Siemens. Sirius safety relays, and
3SU1, Sirius 3RM1, Sirius 3SK1, Sirius 3SK2, Simatic ET Simocode and Sirius coupling relays are reliably robust thanks
200SP motor starter, Simocode to optional coated printed circuit boards. They easily cope
◾ Temperature range from –25°C to +60°C: Sirius ACT with condensation, rapidly fluctuating temperatures, corro-
3SU1, Sirius 3RM1, Sirius 3SK1, Sirius 3SK2, Simatic ET sion, and harmful gases. Because Sirius push buttons and
200SP motor starter, Sirius 3RT, Sirius 3RQ1, Simocode indicator lights, safety relays, and 3RQ1 coupling relays as

◾ Marine approval: Sirius ACT 3SU1, Sirius 3SK1, Simatic well as Simocode and Simatic motor starters are resistant to

ET 200SP motor starter, Simocode, Sirius 3RQ1 shock and vibrations, they’re also approved for marine use.

◾ Coated printed circuit board as special variant: siemens.com/safety-integrated

Sirius 3SK1, Sirius 3SK2, Sirius 3RQ1, Simocode

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SIRIUS SIM / SIRIUS SAFETY ES (TIA PORTAL)

Create safety applications

in the digital twin
Parameterizing Sirius 3SK2 safety relays is now easy and convenient,
thanks to the new Sirius Safety ES V17 software. Seamless integration
in TIA Portal allows multiple devices or entire plants to be engineered
in a single project. The free Sirius Sim simulation tool also creates
brand-new digitalization options for Sirius 3SK2. This integrated inter-
face makes it possible to test the functioning and parameterization of
3SK2 devices on a digital twin in the simulator – all with no real devices,
sensors, or actuators. This greatly reduces engineering time and cost Highlights
because no real components are required and the applications can be
◾ Intuitive and flexible engineering
modified quickly and easily.
◾ Efficient parameterization via drag and drop
siemens.com/safety-relays ◾ Interface to Sirius Sim for extensive
simulation of the safety application
◾ Easy replacement of devices and elements

SIRIUS 3RQ1 COUPLING RELAYS

Maximum safety for people and systems

Highlights The Sirius 3RQ1 series completes the portfolio of
coupling relays for electrical systems in industry
◾ Universally usable and infrastructure. Thanks to their force-guided
thanks to a wide-range operation according to IEC 60947-5-1 (IEC 61810-3),
power voltage from these devices offer maximum safety for people
24 to 240 V AC/DC and systems, making them especially well suited
◾ Certified up to SIL 3 / PL e for use in railway and signaling applications as
(IEC 61508/ISO 13849) well as in elevators and industrial production
and approved for railway facilities. The coupling relays offer additional
applications safety as an output expansion of the Sirius 3SK
◾ Simple assembly safety relays using a device connector. This
reduces time required for reliably prevents wiring errors and protects
building control panels against electrical accidents and damage during
assembly. The Sirius 3RQ1 coupling relays are
also ideal for coupling and reproducing signals to
controllers.

siemens.com/sirius-coupling-relays

81
News for the Digital Enterprise 1/2022 Smart Power Distribution

SIMATIC ET 200SP, ET 200PRO, SIRIUS M200D SIMATIC ET 200SP MOTOR STARTER

MOTOR STARTERS
Robust design for
Expanded functions
the process industry
in TIA Portal
The finely modular Simatic ET 200SP motor starters can also
be used in the Simatic ET 200SP HA I/O system with special
base units, and they are the solution needed to start and
protect three-phase consumers up to 5.5 kW in five setting
ranges. Starting in TIA Portal V17 (Update 2), configuration
can be performed in the high-availability ET 200SP HA system.
The fully prewired load feeders offer major advantages for
configuration and assembly. The modular design of Simatic
ET 200SP HA with permanent wiring and hot swapping is also
used in the motor starters.

siemens.com/et200sp-motorstarter

Whether they are in the control panel or locally distrib-

uted in the field, all communication-capable Simatic and
Sirius motor starters can now be completely diagnosed Highlights
in TIA Portal and implemented more easily. In addition,
◾ Direct and reverse start function
parameters for all motor starters can be adjusted during
operation. Thanks to constant innovation in the latest ◾ Switching and protective device for 1- and 3-phase
versions of TIA Portal (from V15 to V17), users can now motors and resistive loads
accomplish in TIA Portal what was previously impossible, ◾ High power up to 5.5 kW / 12 A
or otherwise required an additional tool (Sirius motor ◾ Integrated short circuit and overload protection
starter ES).
◾ Expanded temperature range from –25°C to +60°C
siemens.com/sirius-hybrid

Highlights
◾ Complete display of diagnostic, status,
and statistical values – online, with no
programming effort
◾ Master function for starting/stopping and
testing other functions with no programming
effort in commissioning test mode
◾ Change parameters in operation, with no
need to stop the system

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Siemens Limited

Ho Chi Minh City

Deutsches Haus, 7th Floor, 33 Le Duan Street
District 1, Ho Chi Minh City, Vietnam
Tel.: + 84 (28) 3825 1900
Fax: + 84 (28) 3825 1580

Hanoi
Ocean Park Building, 9th Floor, 1 Dao Duy Anh Street
Dong Da District, Hanoi, Vietnam
Tel.: + 84 (24) 3577 6688
Fax: + 84 (24) 3577 6699

Call our Toll Free Hotline 24 hours a day

Tel.: 1800-588820
[email protected]
www.siemens.com.vn