Cluster 10 - Class test

Group: Air Conditioning and Refrigeration Level 2

Instructor: Mr Terrence Lyn
Demonstrator: Cpl Richards, T
Date: November 15, 2022

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic

Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2hrs

Instruction: Attempt all questions/items. Direct all queries to the invigilator(s). Any form of
corresponding without the invigilator’s approval will be considered cheating and will result
in disqualification. No smart devices will be allowed in the assessment room.
Section A - multiple choice

Instruction: This section consists of eight (8) multiple choice questions; attempt all
questions. Circling the best possible answer, one (1) mark is allotted for each correct
response

1. Before starting any equipment, prestart checks must be carried out to :

(a) Prevent any damage to equipment

(b) To ensure equipment is new
(c) To see if all buttons are working
(d) To make the personnel around you are in charge

2. To prevent possible injury to personnel during start up, the operational status of safety
systems must be check except

(a) Fire water systems

(b) Vent and relief systems
(c) Emergency shutdown system
(d) Date of which system was bought

3. To prevent trips or upsets, prestart checks must be made to ensure:

(a) Utility systems such as instrument air ,fuel ,gas and water are in operational
condition
(b) Pumps are incorrectly set for manual or automatic start up
(c) No material supplies should be ready
(d) Valves are lined up in alphabetical order

4. Which of the following is included in deenergizing machine or equipment procedures?

 (a) Shut down the machine (s) or equipment
(b) Disconnect the energy isolating device(s)
(c) Apply the lockout or tagout device(s)
(d) All of the above

5. When starting an equipment, temperatures, pressures levels and flows must be

carefully monitored and increased gradually to normal operational levels to prevent

(a) Argument from the supervisor

(b) Damage to equipment due to sudden temperature or pressure changes
(c) Other members from making mistakes
(d) Any other problems that may occur

6. Which of the following must be followed when you are shutting down a machine?

(a) Properly turn off or shut down using normal stopping means
(b) Stop immediately without any interference from others
(c) Authorized by supervisor before doing so
(d) Over its work time for the day

7. An isolation procedure is a set of predetermined steps that should be followed when

workers are required to perform task such as

(a) Inspection , maintenance and repairs

(b) Inspection , maintenance and cost cutting
(c) Inspection , maintenance and time
(d) Inspection , maintenance and resources

8. When apply lock out or tag out devices one should consider the following EXCEPT

(a) Tag out should be dated and signed

(b) Tag out or lock out should be fitted to all isolating points
(c) Tag out or lock out should be hidden from others to see
(d) Tag out or lock out should be accompanied by a corresponding tag to identify
who had previously locked out the plant.

Section B- true or false

This section consists of five (5) true or false questions. Circle True or False to indicate your
choice for each question/items . One (1) mark is allotted to each correct response.

1. Before you start up any item of equipment in the field it is necessary to inform the duty
operator in the control room. True or False

2. It's always important to tag out/ isolate machines or equipment that is not in USE.

True or False
3. To prevent possible injury to oneself and others during start up procedure one should do
all proper checks on equipment and electrical components before starting up systems.

True or False

4. Vibration may cause bolts or screws to be loosen. True or False

5. The removal of all parts is necessary to assemble any engineering component.

True or False

Section C Short answer

Instructions: This section consists of Seven (7) short answer questions. Answer all
questions.

1. State three (3) possible reasons that may cause machine breakdown. (3 marks)

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2. Give six (6) Occupational Health and Safety requirements for performing shut down/
isolate machines and equipment. (6 marks)

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3. State the importance of isolate/ shutdown (2 marks)

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4. Differentiate between a Shaft alignment and Guarding. (4 marks)

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5. State briefly the process of shaft alignment. ( 4 marks)

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6. Name two (2) types of misalignment and explain any one (1). (3 marks)

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7. Name three (3) things you should take in consideration that might need to be addressed to
ensure quality alignment of a fan shaft and explain any two (2). (6 marks)

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The End

Cluster 10
 Practical Class test
Group: Air Conditioning and Refrigeration Level 2
Instructor: Mr Terrence Lyn
Demonstrator: Cpl Richards, T

Date: November 15, 2022

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic

Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2 1/2hrs

Practical Task

Instructions: Trainees of the HVAC department are tasked to remove and replace a broken
condensing unit Fan shown in figure 1, and reinstall to the Quality Assurance Department to
ensure that the unit will be operational to cool the equipment and machines inside of the office.
Trainees are required to work in five (5) group of five (5) each member is to give valuable
contribution to complete task.
figure 1

PERFORMANCE CRITERIA RATING

1 2 3 4 5
OH&S observed/followed
Appropriate tools selected
Sequence of activities required to be completed is identified in
plan
Work inspection (during and after) the task
Planned steps and outcome are checked to ensure
conformity with instructions and relevant specifications\
Outcomes are identified and compared with (planned)
objectives, task instructions, specifications and task
requirements
Task performed to specification
Timely completion of task
Power tools are stored safely in appropriate location
according to standard workshop procedure and
Manufacturer’s recommendations.
Task requirements such as completion time and quality
Measures are identified.
Clean up
Total Marks 55
Marks Allotted
Percentage
 Rating Scale Score (%)

Can perform the task with initiative and adaptability to problem situations.
Can perform the task satisfactorily without assistance and/or supervision.
Can perform the task but requires periodic assistance and/or supervision.
Can perform limited parts of the tasks satisfactorily requires considerable assistance
Has not demonstrated sufficient evidence on which judgment can be made.

Instructor’s feedback
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Instructor’s signature: _____________________________

Trainee’s signature: _________________________________

Cluster 10
Internal test
Group: Air Conditioning and Refrigeration Level 2
Instructor: Mr Terrence Lyn
Demonstrator: SSgt McCuurdy, S

Date: June 2, 2021

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic
Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2hrs

Instruction: Attempt all questions/items. Direct all queries to the invigilator(s). Any form of
corresponding without the invigilator’s approval will be considered cheating and will result
in disqualification. No smart devices will be allowed in the assessment room.
Section A - multiple choice

Instruction: This section consists of Six (6) multiple choice questions; attempt all questions.
Circling the best possible answer, one (1) mark is allotted for each correct response

1. Checking engineering components will highlight

(a) Number of personnel

(b) Length of cables
(c) Maintenance requirements
(d) Work schedule

2. Which of the following will give the correct identification of the components required

(a) Tools
(b) Information on replacement parts
(c) Masking tape
(d) Electrical wires

3. Blade tip integrity is BEST describe as

(a) To provide effective cooling and to reduce vibration , hence fan blade tips should be
equal across the plenum or fan shroud
(b) To provide maximum work with minimum fuss
(c) To provide cooling and clearances
(d) None of Above

4. Shaft alignment is BEST describe as

(a) The process of aligning shafts to a motor

(b) The process of aligning two or more shafts with each other to within a tolerated margin
(c) The process of aligning machines on level base
(d) The process of aligning two components
 5. To properly de-energizer and eliminate all sources of potential of hazardous energy one
should

(a) Isolate , lock out/tag out and shut down all sources
(b) Lock out/tag out , isolate and shut down all sources
(c) Shut down , isolate and lock out/tag out all sources
(d) Isolate and shut down all sources

6. Once the equipment or machine’s energy isolating device has been disconnected, the
lockout or tagout devices shall be

(a) Affixed to the machine

(b) Hidden in the corner of machine
(c) Affixed to wall beside machine
(d) Hidden away from everyone

Section B- true or false

This section consists of six (6) True or False questions. Circle True or False to indicate your
choice for each question/item. One (1) mark is allotted to each correct response.

7. All energy sources should be de-energized before any form of work is performed. True or False

8. Should lock/tags be fitted to all isolation points? True or False

9. Is it safe to use Control Isolation? True or False

10. Seal wear increases due to shaft loading when shafts are misaligned. True or False

11. .All bolting systems should be tight with minimal flexing of the cooling tower. True or False

12. All components should be replaced with identical parts. False or True

Section C Short answer

Instructions: This section consists of Thirteen (13) short answer questions. Answer all
questions.

13. Define the term alignment. (2 marks)

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14. State the difference between parallel misalignment and angular misalignment. (4 marks)
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15. Give three (3) Occupational Health and Safety requirement for performing leveling and
Alignment of Machines and Engineering Components. (3 marks)

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16. Explain the benefits of predictive maintenance. (2 marks)

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17. State briefly how does predictive maintenance.

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18. List four (4) equipment uses to shut down/ Isolate in Air Conditioning and Refrigeration
industry. (4 marks)
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19. State procedure of shutting down/ Isolate an Air Conditioning system. (3 marks)
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20. Explain what is meant by the term Corrective Maintenance. (2 marks)

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21. List three (3) sequence that must be followed when testing or repositioning a machine or a
piece of equipment. (3 marks)
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22. What does good alignment includes? (3 marks)

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23. What is the purpose of a SHIM (2 marks)

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24. Explain what is a coupling. (3 marks)

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25. Define the term SOFT FOOT (2marks)

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The End

Cluster 10
Practical Class test
Group: Air Conditioning and Refrigeration Level 2
Instructor: Mr Terrence Lyn
Demonstrator: SSgt McCuurdy, S

Date: June 2, 2021

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic
Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2 1/2hrs

Practical Task

Instructions: Trainees of the HVAC department are tasked to remove and replace a 24000 BTU
Evaporator Unit shown in figure 1, and reinstall to the Administration Department to ensure that
the unit will be operational to cool the equipment and machines inside of the office.
Trainees are required to work in five (5) group of five (5) each member is to give valuable
contribution to complete task

figure 1

PERFORMANCE CRITERIA RATING

 1 2 3 4 5
OH&S observed/followed
Appropriate tools selected
Sequence of activities required to be completed is identified in
plan
Work inspection (during and after) the task
Planned steps and outcome are checked to ensure
conformity with instructions and relevant specifications\
Outcomes are identified and compared with (planned)
objectives, task instructions, specifications and task
requirements
Task performed to specification
Timely completion of task
Power tools are stored safely in appropriate location
according to standard workshop procedure and
Manufacturer’s recommendations.
Task requirements such as completion time and quality
Measures are identified.
Clean up
Total Marks 55
Marks Allotted
Percentage

Rating Scale Score (%)

Can perform the task with initiative and adaptability to problem situations.
Can perform the task satisfactorily without assistance and/or supervision.
Can perform the task but requires periodic assistance and/or supervision.
Can perform limited parts of the tasks satisfactorily requires considerable assistance
Has not demonstrated sufficient evidence on which judgment can be made.

Instructor’s feedback
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
___________________________________________________

Instructor’s signature: _____________________________

Trainee’s signature: _________________________________