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Alternators Letrika Web 1

The document discusses Letrika alternators, including their types, specifications, applications, features, and design. It describes the different alternator models and their stator diameters and output power ranges. It also covers the alternators' high quality, reliability, environmental compliance, and suitability for a wide variety of demanding applications and conditions.

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ahmed nour
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0% found this document useful (0 votes)
52 views

Alternators Letrika Web 1

The document discusses Letrika alternators, including their types, specifications, applications, features, and design. It describes the different alternator models and their stator diameters and output power ranges. It also covers the alternators' high quality, reliability, environmental compliance, and suitability for a wide variety of demanding applications and conditions.

Uploaded by

ahmed nour
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ALTERNATORS

TYPE: AAG / AAK / AAL / AAN / AAT


02 ALTERNATORS AAG

www.letrika.com
ALTERNATORS POWER RANGE 01

AAG page
6 AAG COMPACT page
8
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
108.0 108.0
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 0.50 14V up to 1.05
28V up to 0.50 28V up to 1.20

AAK page
10 AAK COMPACT page
12
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
125.0 125.0
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 1.70 14V up to 1.70
28V up to 1.80 28V up to 1.80

AAL COMPACT page


14 AAN page
16
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
136.0 142.0
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 2.10 14V up to 2.80
28V up to 2.30 28V up to 3.40

AAN COMPACT page


18 AAT page
20
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
142.0 165.5
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 2.80 14V up to 3.80
28V up to 3.40 28V up to 5.60
02 ALTERNATORS POWER RANGE

ALTERNATORS 14 V - output current at 1800/6000 rpm

160

140

120

100

80
OUTPUT CURRENT AT 1800 RPM (A)

60

40

OUTPUT CURRENT
AT 6000 RPM (A)
20

0
0 30 60 90 120 150 180 210 240 270

AAG AAG-C AAK AAK-C AAL-C AAN / AAN-C AAT

ALTERNATORS 28 V - output current at 1800/6000 rpm

100

80
OUTPUT CURRENT AT 1800 RPM (A)

60

40
OUTPUT CURRENT
AT 6000 RPM (A)

20

0
0 20 40 60 80 100 120 140 160 180 200

AAG AAG-C AAK AAK-C AAL-C AAN / AAN-C AAT


ALTERNATORS MAIN FEATURES 03

ALTERNATORS
Performance of Letrika alternators is based on long-term relationships with our customers, their high requirements
and expectations and our own long-standing experience in development and production. Quality is guaranteed
by applying procedures defined in the international standard ISO 9001. All business processes from customer
requirements and expectations, through development and production to after-sales activities, are planned and
controlled in detail. High operating reliability is assured by optimizing the design for use in different operating
conditions, together with numerous validations of different alternators in our own laboratories and with field tests
on vehicles.

The requirements of the Directive 2000/53/EC – End of Life Vehicles (ELV), amended by Commission Decisions
2005/438/EC and 2000/673/EC, which deal with prohibition and restriction of the use of some hazardous substan-
ces, entered into force on July 1, 2007, are fully met. As are the legal obligations under the EU regulation 1907/2006
on the registration, evaluation, authorization and registration of chemicals - REACH valid from June 1, 2007.

Full attention is paid to the environment as Letrika is also certified to the international standard ISO 14001.

APPLICATIONS
Letrika alternators are designed to meet a environmental conditions (dust, mud, salt, for example automotive and commercial
wide range of engineering specifications high vibrations level and high electrical vehicle applications.
and applications. They are used on petrol and thermal load); for example agricultural Special versions of alternators are also
and diesel engines in the automotive and construction equipment. This is due to available; for example alternators for battery-
industry, on trucks, buses, agricultural the design, which offers better protection less systems used as a power supply for
and construction machinery and other of the alternator sub-assemblies giving A/C devices, 48V alternators are designed
applications. Different versions of our the bearings and brushes a longer life, and as a power supply for electric motors for
alternators are designed taking into account includes the options of additional tubes for E-cut, AC voltage alternators together with
the demands of each application and are clean air in-take and trash screens. electronic controlers as a power supply
designed for long life, maintenance free Compact alternators are designed for wide for special purpose vehicles (fire trucks,
operation under extreme conditions. range of applications, where lower noise, ambulance, …, where an AC voltage 110V~,
External fan alternators are specially compact design and operation at higher 230V~ is needed), alternators for heating
designed for operation in hard rotational speeds are specifically required; devices, … .
04 ALTERNATORS MAIN FEATURES

Main features:
• High specific output power, high • High resistance to salt spray, humidity, • Produced using ecologically sound
efficiency, water, mud, dust, vibrations, high technologies and environmentally
• Designed for long life, maintenance free and low temperatures and other friendly materials,
operation under heavy duty conditions, environmental influences, • Designed to meet a wide range
• High operating reliability is assured by • Designed to meet electromagnetic of engineering specifications and
optimizing the design for use in different compatibility and other international applications.
operating conditions, directives and standards,

Design
Alternators are air-cooled, 3-phase AC the 3-phase AC voltage that is induced in or directly from B+ terminal. Alternators
synchronous generators with specific the stator windings. Power Zener diodes of are mounted on the internal combustion
claw-pole rotor design. The alternator the press-fit type, which are built in rectifier engine and driven by belt and pulley.
range includes 6-pole pairs (AAG, AAK, AAL, bridge, provide over-voltage protection.
AAN) and 8-pole pairs versions (AAT). The Alternator cooling is provided by one The alternator’s construction and approved
rotor contains an excitation (field) winding external (classic alternators) or two internal materials assure improved performance,
that is energized through slip rings and fans (compact alternators). The negative long life, and maintenance free operation.
brushes. An internal electronic voltage terminal is normally grounded. Insulated Alternators are also designed to operate
regulator controls the amount of rotor field ground versions, where the negative under the harshest environmental
current in order to maintain the alternator terminal is connected directly to the battery, conditions: high and low temperatures,
output voltage within the required range. are also available. Alternators are self-excited salt spray, humidity, water, dust, vibrations,
A 3-phase full-wave rectifier bridge rectifies through excitation diodes (D+, diode trio) aggressive liquids etc.

Main subassemblies:
Stator Rotor Rectifier
The stator consists of 3-phase winding, The rotor excitation (field) winding fixed The 3-phase full-wave rectifier bridge design
which is wound on to a laminated stator between the claw poles provides excitation with press-fit type power Zener diodes,
pack. Electrical steel (cold rolled fully of the alternator. The design of the rear part ensures low temperatures at the rectifier
processed - Dynamo) of 0.5mm thickness, of the alternator (rotor, rear bracket, rectifier, diodes, high resistance to vibrations and
with controlled electrical and magnetic regulator with brush holder) provides higher over-voltage protection. Rectifiers are
characteristics, is used as standard for protection for the slip rings and brushes mounted on the outer or inner side of the
alternators with higher performance against environmental influences. Copper rear end bracket, depending on the type of
requirements, to decrease electric and or bronze (CuSn5) slip rings together with the alternator. Flexible arrangement of all
magnetic losses. Stators are specifically metal-graphite brushes from established types of terminals is ensured.
designed to achieve a high winding fill suppliers, are designed to meet long life
factor, to minimise electrical and magnetic requirements. The design of claw poles
losses, to lower winding temperatures and ensures efficient magnetic excitation and
noise and to assure higher alternator output lower alternator noise.
characteristics.
ALTERNATORS MAIN FEATURES 05

Voltage Regulator alternator families taking into account the Cooling


The voltage regulator with brush holder mechanical load, required rotational speed Efficient alternator cooling is a very
and brushes is fitted on the alternator rear and operating temperature. In addition important design issue, which allows high
bracket. It is electrically connected to the special needle bearings are used on the AAT specific output power, lower operating
field winding, and rectifier. Different types are alternator family. temperatures, high reliability and a long
available and can be divided with regard to: alternator life. There are two different basic
• Electrical design: 14V, 28V and 48V Mounting Brackets - alternator designs due to the position of
regulating voltage Protection covers - Pulleys cooling fans:
• Functions: Mono-function with local A wide range of different standard and • External fan (classic alternators) - the
or remote sensing, battery-less,… and special mounting brackets and pulleys are fan provides effective through cooling
Multi-function with local or remote available. A variety of plastic protection of the alternator and its subassemblies.
sensing, bus interface… covers for different electrical terminal Protection covers with the facility to
• Technology: Thick-Film Hybrid, configurations are also available. New mount additional hoses for clean air
Microelectronic, designs, if necessary, are made according to intake and trash screens for difficult
• Brush holder design (different alternator customers' requirements. environments are available,
families, different connection terminals, ...). • Internal fans (compact alternators) – two
Electrical terminals internal fans, positioned on the front
Different Regulation voltages and Electrical terminals can be screw or and rear of the claw poles, provide more
Temperature coefficients are available in blade type in different configurations, effective cooling particularly of the stator
order to match different applications. alternatively connectors are offered. The winding, allowing higher alternator
main electrical terminals (B+, D+(L), W) rotational speed and lower acoustic noise.
Bearings may also be positioned on the side of Greater protection against accidental
A range of specially sealed roller bearings protection covers. The position and the contact is assured. Trash screens for
makes it possible to design alternators design of the electrical terminals can be protection against harsh environments
for specific applications, operating in the adapted to the specific requirements of the are also available.
harshest conditions whilst achieving long, customers. Output terminal B+ is a stud,
maintenance free life. Different bearings M6, M8 and M10 are available.
types and dimensions are used on different

RESEARCH AND DEVELOPMENT


Letrika keeps abreast of all technical are working continuously to optimize the are equipped to perform the majority of
innovations in the field of alternators. New design, increase specific output power and tests required in our and our customer’s test
solutions are regularly applied to the design efficiency, and to incorporate the latest specifications. Outside laboratory facilities
of new alternators. Energy conservation technology. The Letrika R&D laboratories are used for other specific test requirements.
in vehicles is an absolute necessity. We
06 ALTERNATORS AAG

AAG

Applications Features
Applications with low electrical • Small size, • Different types of pulleys and
requirements and limited mounting space • Dust-proof, mounting brackets available
such as: • CW or CCW rotation fan, according to customer’s
• Over-voltage protection, requirements,
• Gen-sets, • Different configurations and types of • EMC approved and certified.
• Small tractors, electrical terminals available,
• Small agricultural and construction
machinery.

Design Main technical data


• 3-phase 6-pole pairs synchronous
generator with integrated rectifier and Type AAG
voltage regulator, Rated Voltage (V) 14 28
• Double insulated (G2) copper wire of
Rated Current (A) 33 - 35 18
temperature class > 200°C for stator
and rotor windings, Stator Diameter (mm) 108
• Rectifier with power press-fit Cooling Air cooling / External fan (CW or CCW)
type Zener diodes with operating
temperature Tj=215°C max, Weight 1 (kg) ~3.5
• Mono-Function Regulator (14V, 28V): Max Permanent / Short time
12.000 / 13.500
• Self-Excitation Supply Rotational Speed (RPM)
(D+, diode trio), Voltage Regulator Mono-Function (14V / 28V)
• Thick-Film Hybrid,
Power diodes Type Press-fit Zener (35A (14V) / 50A (28V))
• Metal-graphite brushes,
• Copper slip rings, Over-voltage Protection YES
• External CW or CCW fan, Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Special roller type sealed bearings.
Electrical terminals B+, D+, W, B-
Drive end bearing / 17X40X12 / 12x28x12
Rear bearing dimension
Options Protection of the Slip rings and
Brushes Compartment IP 54

Marine versions available. Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)


EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley
ALTERNATORS AAG 07

Regulator characteristics (Voltage settings - typical) Connection diagrams


Mono-Function 14V Mono-Function 28V

Performance curves
Test methods and conditions are based on standard ISO 8854.

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 33A 1150 15 32 28V 18A 1200 8 18
14V 35A 1250 13 35

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
08 ALTERNATORS AAG compact

AAG
compact

Applications Features
Applications with higher electrical • Compact design and small size, • High specific output power,
requirements and limited mounting space • Dust-proof, • Over-voltage protection,
such as: • CW or CCW rotation fans, • Higher protection against accidental
• Small tractors, • Multi-function regulator with contact,
• Small agricultural and construction additional functions (14V), • Lower noise level,
machinery, • Pulleys and mounting brackets • Long life operation,
• Gen-sets, available according to customer’s • EMC approved and certified.
• Small passenger cars, requirements
• Special design for racing cars.

Design Main technical data


• 3-phase 6-pole pairs synchronous
Type AAG
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
Rated Current (A) 45 - 75 30 - 40
• Double insulated (G2) copper wire
of temperature class over 200°C for Stator Diameter (mm) 108
stator and rotor windings, Cooling Air cooling / Two internal fans (CW or CCW)
• Rectifier with power press-fit Weight 1 (kg) ~3.5
type Zener diodes with operating Max Permanent / Short time 13.000 / 15.000
temperature Tj=215°C max, Rotational Speed (RPM)
• Mono-Function Regulator (14V, 28V): Voltage Regulator Mono-Function (14V / 28V) / Multi-Function (14V)
• Self-Excitation Supply (D+, diode trio), Power diodes Type Press-fit Zener (35A (14V) / 50A (28V))
• Microelectronic, Over-voltage Protection YES
• Multi-Function Regulator (14V): Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Direct Excitation Supply (B+),
Electrical terminals Mono/
• Microelectronic, (B+, D+, W, B-) / (B+, L, W, B-, DFM)
Multi-function regulator
• Metal-graphite brushes and smaller Drive end bearing / 17X40X12 / 12x28x12
diameter copper slip rings for higher Rear bearing dimension
brushes life, Protection of the Slip rings and IP 54
• Two internal fans for CW or CCW Brushes Compartment
rotation, Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
• Special roller type sealed bearings. EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley

Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAG compact 09

Regulator characteristics (Voltage settings - typical)


Mono-Function 14V Mono-Function 28V Multi-Function 14V

NH 16.911.240

Performance curves Connection diagrams


Test methods and conditions are based on standard ISO 8854.

Mono-Function 14V, 28V

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 45A 1250 20 44 28V 30A 1250 12 30
14V 55A 1250 22 55 28V 35A 1400 10 34
Multi-Function 14V
14V 65A 1350 20 64 28V 40A 1450 8 39
14V 75A 1500 13 73

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
10 ALTERNATORS AAK

AAK

Applications Features
• Agricultural and construction • Heavy-duty design, • Long life operation,
machinery (Mid-range), • Dust-proof, • Better protection of alternator
• Gen-sets, • CW or CCW rotation fan, sub-assemblies in harsh environment,
• Commercial vehicles, • Multi-function regulator with • Additional protective covers available
• Older passengers cars, additional functions (14V), for mounting an additional tube for
• Special applications (air-cooled • Safety fan for hand contact clean air intake,
engines, alternators for heating protection available, • EMC approved and certified.
devices). • Over-voltage protection,

Design Main technical data


• 3-phase 6-pole pairs synchronous
Type AAK
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
Rated Current (A) 45 - 120 35 - 65
• Double insulated (G2) copper wire
of temperature class over 200°C for Stator Diameter (mm) 125
stator and rotor windings, Cooling Air cooling / External fan (CW or CCW)
• Rectifier with power press-fit Weight 1 (kg) 4.5 – 5.1
type Zener diodes with operating Max Permanent / Short time 13.000 / 15.000
temperature Tj=215°C max mounted Rotational Speed (RPM)
on inner or outer side of rear bracket, Voltage Regulator Mono-Function (14V / 28V) / Multi-Function (14V)
• Mono-Function Regulator (14V, 28V): Power diodes Type Press-fit Zener (35A, 50A (14V) / 50A (28V))
• Self-Excitation Supply (D+, diode trio), Over-voltage Protection YES
• Thick-Film Hybrid, Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Multi-Function Regulator (14V):
Electrical terminals Mono/
• Direct Excitation Supply (B+), (B+, D+, W, B-) / (B+, L, W, B-, DFM) 2
Multi-function regulator
• Microelectronic, Drive end bearing / 17X47X14, 17x52X17 / 12x32x10
• Metal-graphite brushes and copper Rear bearing dimension
slip rings, Protection of the Slip rings and IP 54
• External CW or CCW fan, Brushes Compartment
• Special roller type sealed bearings. Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley 2
available also older type Multi-function regulator B+, B-, L, EX (Thick-Film Hybrid technology)
Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAK 11

Regulator characteristics (Voltage settings - typical)


Mono-Function 14V Mono-Function 28V Multi-Function 14V

Performance curves Connection diagrams


Test methods and conditions are based on standard ISO 8854.

Mono-Function 14V, 28V

14V 28V

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 45A 1050 28 45 28V 35A 1100 18 35
14V 55A 1000 35 55 28V 40A 1450 12 40 Multi-Function 14V (older type)
14V 65A 1150 30 65 28V 50A 1550 5 50
14V 75A 1250 34 74 28V 55A 1250 21 55
28V 65A 1400 15 63
14V 80A 1350 29 80

14V 90A 1300 36 90

14V 100A 1200 41 100

14V 120A 1400 29 117

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.

Multi-Function 14V
12 ALTERNATORS AAK compact

AAK
compact

Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Mid-range), • Dust-proof, • Over-voltage protection,
• Gen-sets, • CW or CCW rotation fans, • Higher protection against accidental
• Commercial vehicles, • Multi-function regulator with contact,
• Passengers cars, additional functions, • Lower noise level,
• Special applications (completely • Pulleys and mounting brackets • Long life operation,
sealed version available). available according to customer’s • EMC approved and certified.
requirements

Design Main technical data


• 3-phase 6-pole pairs synchronous
Type AAK
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
• Double insulated (G2) copper wire Rated Current (A) 70 - 120 40 - 60
of temperature class over 200°C for Stator Diameter (mm) 125
stator and rotor windings, Cooling Air cooling / Two internal fans (CW or CCW)
• Rectifier with power press-fit Weight 1 (kg) ~ 5.3
type Zener diodes with operating Max Permanent / Short time 13.000 / 15.000
temperature Tj=215°C max, Rotational Speed (RPM)
• Mono-Function Regulator (14V, 28V): Mono-Function (14V / 28V) / Multi-Function
Voltage Regulator (14V/28V)
• Self-Excitation Supply (D+, diode trio),
Power diodes Type Press-fit Zener (35A, 50A (14V) / 50A (28V))
• Microelectronic,
• Multi-Function Regulator (14V, 28V): Over-voltage Protection YES
• Direct Excitation Supply (B+), Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Microelectronic, Electrical terminals Mono/ (B+, D+, W, B-) / (B+, L, W, B-, DFM), (B+, L, W, B-,
Multi-function regulator DFM, 15, S) 3
• Metal-graphite brushes and smaller
Drive end bearing /
diameter copper slip rings for higher 17X47X14, 17x52X17 / 17x35x10
Rear bearing dimension
brushes life, Protection of the Slip rings and
• Two internal fans for CW or CCW IP 54
Brushes Compartment
rotation, Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
• Special roller type sealed bearings. EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley 3
Multi-function 28V

Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAK compact 13

Regulator characteristics (Voltage settings - typical) Connection diagrams


Mono-Function 14V Mono-Function 28V

Mono-Function 14V, 28V

Multi-Function 14V Multi-Function 28V

NH 16.912.352

Multi-Function 14V (Type 1)

Performance curves
Test methods and conditions are based on standard ISO 8854.

Multi-Function 14V (Type 2)

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 70A 1000 47 70 28V 40A 1000 23 40
14V 80A 1100 40 80 28V 45A 1100 22 45
14V 85A 1000 47 84 28V 50A 1200 22 50
14V 95A 1100 42 94 28V 55A 1250 21 55
14V 120A 1400 30 115 28V 60A 1400 18 60 Multi-Function 28V

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
14 ALTERNATORS AAL compact

AAL
compact

Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Mid-High range), • Dust-proof, • Over-voltage protection,
• Gen-sets, • CW or CCW rotation fans, • Higher protection against accidental
• Commercial vehicles, • Multi-function regulator with contact,
• Passengers cars, additional functions, • Lower noise level,
• Special applications. • Pulleys and mounting brackets • Long life operation,
available according to customer’s • EMC approved and certified.
requirements

Design Main technical data


• 3-phase 6-pole pairs synchronous Type AAL
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
Rated Current (A) 120 - 150 60 - 80
• Double insulated (G2) copper wire
Stator Diameter (mm) 136
of temperature class over 200°C for
stator and rotor windings, Cooling Air cooling / Two internal fans (CW or CCW)
• Rectifier with power press-fit Weight 1 (kg) ~ 6.7
type Zener diodes with operating Max Permanent / Short time 13.000 / 15.000
Rotational Speed (RPM)
temperature Tj=215°C max,
• Multi-Function Regulator (14V, 28V): Voltage Regulator Multi-Function (14V / 28V)
• Direct Excitation Supply (B+), Power diodes Type Press-fit Zener (50A (14V) / 50A (28V))
• Microelectronic, Over-voltage Protection YES
• Metal-graphite brushes and smaller Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
diameter copper slip rings for higher
brushes life, Electrical terminals (B+, L, W, B-, DFM), (B+, L, W, B-, DFM, 15, S) 3
• Two internal fans for CW or CCW Drive end bearing / 17x52X17 / 17x35x10
rotation, Rear bearing dimension
• Special roller type sealed bearings. Protection of the Slip rings and IP 54
Brushes Compartment
Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley 3
Multi-function 28V
ALTERNATORS AAL compact 15

Regulator characteristics (Voltage settings - typical) Connection diagrams


Multi-Function 14V Multi-Function 28V

NH 16.912.352

Multi-Function 14V (Type 1)

Performance curves
Test methods and conditions are based on standard ISO 8854.

Multi-Function 14V (Type 2)

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 120A 1250 70 120 28V 60A 1200 40 60
Multi-Function 28V
14V 150A 1300 80 150 28V 80A 1300 35 80

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
16 ALTERNATORS AAN

AAN

Applications Features
• Agricultural and construction • Heavy-duty design, • Better protection of alternator sub-
machinery with higher electrical • Dust-proof, assemblies in harsh environment,
demand (Top-range): • High specific output power, • Additional protection covers available
• High HP tractors, • Multi-function regulator with for additional tube mounting for
• Combines (Harvesters), additional functions (14V), clean air intake,
• Wind-rovers, ... • Over-voltage protection, • Max Efficiency > 65%
• Commercial vehicles, • Long life bearings and brushes, • EMC approved and certified.
• Special applications. • Long life operation,

Design Main technical data


• 3-phase 6-pole pairs synchronous Type AAN
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
Rated Current (A) 125 - 200 80 - 120
• Double insulated (G2) copper wire
Stator Diameter (mm) 142
of temperature class over 200°C for
stator and rotor windings, Cooling Air cooling / External fan CW
• Rectifier with power press-fit Weight 1 (kg) ~ 8.0
type Zener diodes with operating Max Permanent / Short time 10.000 / 12.000
Rotational Speed (RPM)
temperature Tj=225°C max mounted
bellow rear bracket (2 diodes in parallel Voltage Regulator Mono-Function (28V) / Multi-Function (14V)
for high power 14V alternators), Power diodes Type Press-fit Zener (50A, 80A (14V) / 50A (28V))
• Mono-Function Regulator (28V): Over-voltage Protection YES
• Self-Excitation Supply (D+, diode trio), Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Microelectronic, Electrical terminals Mono/
• Multi-Function Regulator (14V): (B+, D+, W, B-) / (B+, L, W, B-, DFM)
Multi-function regulator
• Direct Excitation Supply (B+), Drive end bearing / 17x52X17, 17x62x20 / 17x32x14
• Microelectronic, Rear bearing dimension
• Metal-graphite brushes of increased Protection of the Slip rings and IP 54
length and bronze (CuSn5) slip rings, Brushes Compartment
• External CW fan, Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
• Special roller type sealed bearings for EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
high pulley loads. 1
without pulley

Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAN 17

Regulator characteristics (Voltage settings - typical)


Mono-Function 28V Multi-Function 14V Multi-Function 14V (“One-wire”)

NH 16.911.444 NH 16.912.002

Performance curves Connection diagrams


Test methods and conditions are based on standard ISO 8854.

Mono-Function 28V

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM Multi-Function 14V
14V 125A 1100 85 125 28V 80A 1150 44 80
14V 150A 1200 75 155 28V 100A 1250 42 100
14V 175A 1200 78 170 28V 120A 1350 38 120
14V 200A 1400 70 200

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.

Multi-Function 14V (“One-wire”)


18 ALTERNATORS AAN compact

AAN
compact

Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Top-range), • Dust-proof, • Over-voltage protection,
• Heavy –duty applications, • Trash screens available, • Higher protection against accidental
• Passenger cars and commercial • CW or CCW rotation fans, contact,
vehicles with higher electrical demand • Multi-function regulator with • Lower noise level,
• Special applications: additional functions (14V), • Long life operation,
• 48V alternators, • Pulleys and mounting brackets • Max Efficiency > 65%
• 110V~, 230V~ AC voltage alternators. available according to customer’s • EMC approved and certified.
requirements

Design Main technical data


• 3-phase 6-pole pairs synchronous Type AAN
generator with integrated rectifier and
Rated Voltage (V) 14 28
voltage regulator,
Rated Current (A) 125 - 200 80 - 120
• Double insulated (G2) copper wire
Stator Diameter (mm) 142
of temperature class over 200°C for
stator and rotor windings, Cooling Air cooling / Two internal fans (CW or CCW)
• Rectifier with power press-fit Weight 1 (kg) ~ 7.3
type Zener diodes with operating Max Permanent / Short time 13.000 / 15.000
Rotational Speed (RPM)
temperature Tj=225°C max,
• Mono-Function Regulator (14V, 28V): Voltage Regulator Mono-Function (14V / 28V) / Multi-Function (14V)
• Self-Excitation Supply (D+, diode trio), Power diodes Type Press-fit Zener (65A, 80A (14V) / 50A (28V))
• Microelectronic, Over-voltage Protection YES
• Multi-Function Regulator (14V): Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Direct Excitation Supply (B+), Electrical terminals Mono/
• Microelectronic, (B+, D+, W, B-) / (B+, L, W, B-, DFM)
Multi-function regulator
• Metal-graphite brushes and smaller Drive end bearing / 17X52X17, 17x62X17 / 17x40x12
diameter copper slip rings for higher Rear bearing dimension
brushes life, Protection of the Slip rings and IP 56
• Two internal fans for CW or CCW Brushes Compartment
rotation, Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
• Special roller type sealed bearings for EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
high pulley loads. 1
without pulley

Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAN compact 19

Regulator characteristics (Voltage settings - typical) Connection diagrams


Mono-Function 14V Mono-Function 28V

Mono-Function 14V, 28V


Multi-Function 14V Multi-Function 14V (“One-wire”)

Multi-Function 14V
Performance curves
Test methods and conditions are based on standard ISO 8854.

Multi-Function 14V (“One-wire”)

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 125A 1100 85 125 28V 80A 1150 44 80
14V 150A 1200 75 155 28V 100A 1250 42 100
14V 175A 1200 78 170 28V 120A 1350 38 120
14V 200A 1400 70 200

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
20 ALTERNATORS AAT

AAT

Applications Design
AAT alternators were developed for • 3-phase 8-pole pairs synchronous • Mono-Function Regulator (14V, 28V):
heavy-duty and special applications with generator with integrated rectifier and • Self-Excitation Supply (D+, diode trio),
high electric load requirements, specially voltage regulator, • Thick-Film Hybrid, Microelectronic,
at idle speeds: • Double insulated (G2) copper wire • Multi-Function Regulator (14V):
of temperature class over 200°C for • Direct Excitation Supply (B+),
• Commercial vehicles as buses, • Microelectronic,
stator and rotor windings,
trucks, …, • Metal-graphite brushes of increased
• Bolt connections stator taps-rectifier
• Buses where required additional length and special bronze (CuSn5)
ensure high reliability of connection,
power supply for A/C, slip rings,
• Rectifier with power press-fit
• Top class agricultural and constru- • Big shaft diameter 22,2 or 30 mm,
type Zener diodes with operating
ction machinery (combines, …), • External Bi-directional fan or lower
temperature Tj=225°C max mounted
• Other heavy –duty and special noise CW fan,
bellow rear bracket (2 diodes in parallel
applications, where required high • Special roller type sealed bearings
per phase as standard),
output power. for high pulley loads and needle rear
bearing.

Features Main technical data


• Heavy-duty design, Type AAT
• Dust-proof,
Rated Voltage (V) 14 28
• High specific output power and high
Rated Current (A) 220 - 270 120 - 200
output at idle,
Stator Diameter (mm) 165,5
• Over-voltage protection,
• Long life bearings and brushes, Cooling Air cooling / External fan Bi-directional or CW
• Long life operation, Weight 1 (kg) 13 - 15
• Better protection of alternator sub- Max Permanent / Short time 7.000 / 8.000
Rotational Speed (RPM)
assemblies in harsh environment,
• Trash screens available, Mono-function (14V, 28V), Battery-less (28V),
Voltage Regulator Multi-function (14V)
• Additional protection covers available
Power diodes Type Press-fit Zener (50A, 80A (14V) / 50A (28V))
for additional tube mounting for
Over-voltage Protection YES
clean air intake,
Zener Voltage (V) 19-25 (14V) / 34-40 (28V)
• Max efficiency >70%,
• EMC approved and certified. Electrical terminals Mono/ (B+, D+, W, B-) / (B+, L, W, B-, DFM)
Multi-function regulator
Drive end bearing / 30x72X19, 30x72x27 / 20x28x13
Rear bearing dimension
Options Protection of the Slip rings and
IP 56
Brushes Compartment
Insulated ground (return). Operating (Storage) Temperatures - 40°C to + 110°C (+ 130°C)
Marine versions available. EMC Approved (Regulative ECE-R10 Rev.3: 2008-08)
1
without pulley
ALTERNATORS AAT 21

Regulator characteristics (Voltage settings - typical) Connection diagrams


Mono-Function 14V Mono-Function 28V

NH 16.911.447

Mono-Function 14V, 28V

Multi-Function 14V Multi-Function 14V (“One-wire”)

NH 16.912.002

Battery-less operation

Performance curves
Test methods and conditions are based on standard ISO 8854.

Multi-Function 14V

I (A) at I (A) at I (A) at I (A) at


Type no (RPM) 1800 6000 Type no (RPM) 1800 6000
RPM RPM RPM RPM
14V 220A 1050 150 220 28V 120A 1000 82 115
14V 250A 1450 90 248 28V 140A 1050 95 140
14V 270A 1450 100 266 28V 160A 1150 88 160
28V 190A 1350 90 190
28V 200A* 1350 90 197
Multi-Function 14V (“One-wire”)
*Note: Bigger fan and brackets with cooling ribs

Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
22 ALTERNATORS PRODUCT REQUIREMENTS FORM

Product requirements form

1 . CUSTOMER DATA
Company:
Address: Country:
Responsible person: Phone / Mobile:
Fax: E-mail:

2 . ENGINE DATA
Project Name: Project No.:
Enquiry New project Modification
Brief description:

Planned quantity by year: Starting year 1st 2nd 3rd 4th

Application:
Automotive Commercial vehicles (trucks, buses, …) Agriculture Construction Railway Marine
Other:

Engine data
Petrol No. of cylinders: No. of valves:
Diesel Displacement Ltr.: Min. speed (idle): RPM

Rated output: kW Nominal operating speeds: RPM

2/4 Stroke: Max speed: RPM

Compression:

Alternator (actual used)


Supplier: Type: Rated voltage/current: V A
Drawing: YES NO
Other:

3 . ALTERNATOR DESIGN REQUIREMENTS


Electrical requirements

Rated voltage: V Rated Current: A (1800 RPM) A (6000 RPM)


Alternator performance curves (attached): YES NO
Rated electrical power: kW Isolated ground (return) YES NO

Electrical terminals (types, dimension)


B+: D+: L:
W: B-: S:
15 : DFM:
Connector: YES NO Type
Other: 

Regulator (set-up) voltage UB+ = V Tk = mV/°C Regulator characteristic (attached): YES NO


Regulator type: Mono-function Multi-function Multi-function - bus (BSS, LIN, ... )
ALTERNATORS PRODUCT REQUIREMENTS FORM 23

Vehicle electrical system requirements:


Battery type: Battery rated data:

Special electrical requirements:

Mechanical and fitting requirements


Direction of alternator rotation: clockwise counterclockwise both directions
Transmission ratio between engine / alternator: 1:

Type of driving belt/ pulley:


One-groove, Belt width: mm Angle:
Two-groove, Belt width: mm Dimension between grooves: Angle:
Poly V belt, No. of grooves: Dimension between grooves: Angle:
Diameter of the pulley: mm Belt line dimension (Pulley overhang):

Overrunning pulley: YES NO Data:


Other:

Type of installation:
Back side view: Please draw direction,
Side view: position of cables and terminals

Max alternator brackets diameter: mm Max alternator length: mm Max alternator weight kg
Mounting requirements: To specify on sketch above or enclose drawing or 3D model

Other design requirements:

Environmnetal requirements
Grade of protection according IP (DIN 40050): IP
Environmental conditions: Salt spray High temperature Low temperature Humidity
Dust, mud Trash Water Other

Special requirements
Customer test specification: YES NO Part No.:
Safety standards:

Other standards:

Date: Signature:
24 ALTERNATORS MANUFACTURING AND TRADING COMPANIES

Manufacturing and trading companies

HEADQUARTERS BELARUS GERMANY


Letrika d.d. Letrika Bel Ltd. Letrika Deutschland GmbH
5290 Šempeter pri Gorici Ul. Dombrovskogo 69 Danziger Straße 1
Polje 15, Slovenia 230002 Grodno 71691 Freiberg am Neckar
T: +386 5 33 93 000 T: +375 152 487 484 T: +49 714 1702 69 0
F: +386 5 33 93 801 F: +375 152 487 485 F: +49 714 1702 69 33
E: [email protected] E: [email protected] E: [email protected]

BOSNIA AND HERZEGOVINA GREAT BRITAIN


Letrika Laktaši d.o.o. Letrika UK Ltd.
Nemanjina 35 Redlands
78250 Laktaši Ullswater Crescent, Coulsdon
Surrey CR5 2HT
T: +387 51 53 07 85,
F: +387 51 53 53 15 T: +44 208 668 7141
E: [email protected] F: +44 208 668 3108
E: [email protected]
BRAZIL
Letrika do Brasil Ltda. ITALY
Rua Testa, no 81- Jardim Sao Sebastiao, Letrika Italia S.r.l.
Jaguariuna - (SP) Via Ragazzi del ‘99 n.36
CEP 13820-000 42124 Reggio Emilia
T: +55 19 3837 2363 T: +39 0522 506 285
F: +55 19 3837 3185 F: +39 0522 272 025
E: [email protected] E: [email protected]

CHINA USA
Letrika Suzhou Co., Ltd. Letrika USA Inc.
Qujiang Road 11 4814 American Road
Shuangfeng Town Rockford, IL 61109
Taicang City
T: +1 800 474 1996
T: +86 512 8160 6888 T: +1 815 874 4022
F: +86 512 8160 7799 F: +1 815 874 4024
E: [email protected] E: [email protected]

FRANCE
Letrika France S.A.S.
ZA du Chapeau Rouge
56000 Vannes
T: +33 2 97 45 59 90
F: +33 2 97 45 59 99
E: [email protected]

www.letrika.com
January 2013 / 722.704.187
www.letrika.com

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