Alternators Letrika Web 1
Alternators Letrika Web 1
www.letrika.com
ALTERNATORS POWER RANGE 01
AAG page
6 AAG COMPACT page
8
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
108.0 108.0
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 0.50 14V up to 1.05
28V up to 0.50 28V up to 1.20
AAK page
10 AAK COMPACT page
12
STATOR DIAMETER (mm): STATOR DIAMETER (mm):
125.0 125.0
OUTPUT POWER (kW): OUTPUT POWER (kW):
14V up to 1.70 14V up to 1.70
28V up to 1.80 28V up to 1.80
160
140
120
100
80
OUTPUT CURRENT AT 1800 RPM (A)
60
40
OUTPUT CURRENT
AT 6000 RPM (A)
20
0
0 30 60 90 120 150 180 210 240 270
100
80
OUTPUT CURRENT AT 1800 RPM (A)
60
40
OUTPUT CURRENT
AT 6000 RPM (A)
20
0
0 20 40 60 80 100 120 140 160 180 200
ALTERNATORS
Performance of Letrika alternators is based on long-term relationships with our customers, their high requirements
and expectations and our own long-standing experience in development and production. Quality is guaranteed
by applying procedures defined in the international standard ISO 9001. All business processes from customer
requirements and expectations, through development and production to after-sales activities, are planned and
controlled in detail. High operating reliability is assured by optimizing the design for use in different operating
conditions, together with numerous validations of different alternators in our own laboratories and with field tests
on vehicles.
The requirements of the Directive 2000/53/EC – End of Life Vehicles (ELV), amended by Commission Decisions
2005/438/EC and 2000/673/EC, which deal with prohibition and restriction of the use of some hazardous substan-
ces, entered into force on July 1, 2007, are fully met. As are the legal obligations under the EU regulation 1907/2006
on the registration, evaluation, authorization and registration of chemicals - REACH valid from June 1, 2007.
Full attention is paid to the environment as Letrika is also certified to the international standard ISO 14001.
APPLICATIONS
Letrika alternators are designed to meet a environmental conditions (dust, mud, salt, for example automotive and commercial
wide range of engineering specifications high vibrations level and high electrical vehicle applications.
and applications. They are used on petrol and thermal load); for example agricultural Special versions of alternators are also
and diesel engines in the automotive and construction equipment. This is due to available; for example alternators for battery-
industry, on trucks, buses, agricultural the design, which offers better protection less systems used as a power supply for
and construction machinery and other of the alternator sub-assemblies giving A/C devices, 48V alternators are designed
applications. Different versions of our the bearings and brushes a longer life, and as a power supply for electric motors for
alternators are designed taking into account includes the options of additional tubes for E-cut, AC voltage alternators together with
the demands of each application and are clean air in-take and trash screens. electronic controlers as a power supply
designed for long life, maintenance free Compact alternators are designed for wide for special purpose vehicles (fire trucks,
operation under extreme conditions. range of applications, where lower noise, ambulance, …, where an AC voltage 110V~,
External fan alternators are specially compact design and operation at higher 230V~ is needed), alternators for heating
designed for operation in hard rotational speeds are specifically required; devices, … .
04 ALTERNATORS MAIN FEATURES
Main features:
• High specific output power, high • High resistance to salt spray, humidity, • Produced using ecologically sound
efficiency, water, mud, dust, vibrations, high technologies and environmentally
• Designed for long life, maintenance free and low temperatures and other friendly materials,
operation under heavy duty conditions, environmental influences, • Designed to meet a wide range
• High operating reliability is assured by • Designed to meet electromagnetic of engineering specifications and
optimizing the design for use in different compatibility and other international applications.
operating conditions, directives and standards,
Design
Alternators are air-cooled, 3-phase AC the 3-phase AC voltage that is induced in or directly from B+ terminal. Alternators
synchronous generators with specific the stator windings. Power Zener diodes of are mounted on the internal combustion
claw-pole rotor design. The alternator the press-fit type, which are built in rectifier engine and driven by belt and pulley.
range includes 6-pole pairs (AAG, AAK, AAL, bridge, provide over-voltage protection.
AAN) and 8-pole pairs versions (AAT). The Alternator cooling is provided by one The alternator’s construction and approved
rotor contains an excitation (field) winding external (classic alternators) or two internal materials assure improved performance,
that is energized through slip rings and fans (compact alternators). The negative long life, and maintenance free operation.
brushes. An internal electronic voltage terminal is normally grounded. Insulated Alternators are also designed to operate
regulator controls the amount of rotor field ground versions, where the negative under the harshest environmental
current in order to maintain the alternator terminal is connected directly to the battery, conditions: high and low temperatures,
output voltage within the required range. are also available. Alternators are self-excited salt spray, humidity, water, dust, vibrations,
A 3-phase full-wave rectifier bridge rectifies through excitation diodes (D+, diode trio) aggressive liquids etc.
Main subassemblies:
Stator Rotor Rectifier
The stator consists of 3-phase winding, The rotor excitation (field) winding fixed The 3-phase full-wave rectifier bridge design
which is wound on to a laminated stator between the claw poles provides excitation with press-fit type power Zener diodes,
pack. Electrical steel (cold rolled fully of the alternator. The design of the rear part ensures low temperatures at the rectifier
processed - Dynamo) of 0.5mm thickness, of the alternator (rotor, rear bracket, rectifier, diodes, high resistance to vibrations and
with controlled electrical and magnetic regulator with brush holder) provides higher over-voltage protection. Rectifiers are
characteristics, is used as standard for protection for the slip rings and brushes mounted on the outer or inner side of the
alternators with higher performance against environmental influences. Copper rear end bracket, depending on the type of
requirements, to decrease electric and or bronze (CuSn5) slip rings together with the alternator. Flexible arrangement of all
magnetic losses. Stators are specifically metal-graphite brushes from established types of terminals is ensured.
designed to achieve a high winding fill suppliers, are designed to meet long life
factor, to minimise electrical and magnetic requirements. The design of claw poles
losses, to lower winding temperatures and ensures efficient magnetic excitation and
noise and to assure higher alternator output lower alternator noise.
characteristics.
ALTERNATORS MAIN FEATURES 05
AAG
Applications Features
Applications with low electrical • Small size, • Different types of pulleys and
requirements and limited mounting space • Dust-proof, mounting brackets available
such as: • CW or CCW rotation fan, according to customer’s
• Over-voltage protection, requirements,
• Gen-sets, • Different configurations and types of • EMC approved and certified.
• Small tractors, electrical terminals available,
• Small agricultural and construction
machinery.
Performance curves
Test methods and conditions are based on standard ISO 8854.
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
08 ALTERNATORS AAG compact
AAG
compact
Applications Features
Applications with higher electrical • Compact design and small size, • High specific output power,
requirements and limited mounting space • Dust-proof, • Over-voltage protection,
such as: • CW or CCW rotation fans, • Higher protection against accidental
• Small tractors, • Multi-function regulator with contact,
• Small agricultural and construction additional functions (14V), • Lower noise level,
machinery, • Pulleys and mounting brackets • Long life operation,
• Gen-sets, available according to customer’s • EMC approved and certified.
• Small passenger cars, requirements
• Special design for racing cars.
Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAG compact 09
NH 16.911.240
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
10 ALTERNATORS AAK
AAK
Applications Features
• Agricultural and construction • Heavy-duty design, • Long life operation,
machinery (Mid-range), • Dust-proof, • Better protection of alternator
• Gen-sets, • CW or CCW rotation fan, sub-assemblies in harsh environment,
• Commercial vehicles, • Multi-function regulator with • Additional protective covers available
• Older passengers cars, additional functions (14V), for mounting an additional tube for
• Special applications (air-cooled • Safety fan for hand contact clean air intake,
engines, alternators for heating protection available, • EMC approved and certified.
devices). • Over-voltage protection,
14V 28V
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
Multi-Function 14V
12 ALTERNATORS AAK compact
AAK
compact
Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Mid-range), • Dust-proof, • Over-voltage protection,
• Gen-sets, • CW or CCW rotation fans, • Higher protection against accidental
• Commercial vehicles, • Multi-function regulator with contact,
• Passengers cars, additional functions, • Lower noise level,
• Special applications (completely • Pulleys and mounting brackets • Long life operation,
sealed version available). available according to customer’s • EMC approved and certified.
requirements
Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAK compact 13
NH 16.912.352
Performance curves
Test methods and conditions are based on standard ISO 8854.
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
14 ALTERNATORS AAL compact
AAL
compact
Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Mid-High range), • Dust-proof, • Over-voltage protection,
• Gen-sets, • CW or CCW rotation fans, • Higher protection against accidental
• Commercial vehicles, • Multi-function regulator with contact,
• Passengers cars, additional functions, • Lower noise level,
• Special applications. • Pulleys and mounting brackets • Long life operation,
available according to customer’s • EMC approved and certified.
requirements
NH 16.912.352
Performance curves
Test methods and conditions are based on standard ISO 8854.
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
16 ALTERNATORS AAN
AAN
Applications Features
• Agricultural and construction • Heavy-duty design, • Better protection of alternator sub-
machinery with higher electrical • Dust-proof, assemblies in harsh environment,
demand (Top-range): • High specific output power, • Additional protection covers available
• High HP tractors, • Multi-function regulator with for additional tube mounting for
• Combines (Harvesters), additional functions (14V), clean air intake,
• Wind-rovers, ... • Over-voltage protection, • Max Efficiency > 65%
• Commercial vehicles, • Long life bearings and brushes, • EMC approved and certified.
• Special applications. • Long life operation,
Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAN 17
NH 16.911.444 NH 16.912.002
Mono-Function 28V
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
AAN
compact
Applications Features
• Agricultural and construction • Compact design, • High specific output power,
machinery (Top-range), • Dust-proof, • Over-voltage protection,
• Heavy –duty applications, • Trash screens available, • Higher protection against accidental
• Passenger cars and commercial • CW or CCW rotation fans, contact,
vehicles with higher electrical demand • Multi-function regulator with • Lower noise level,
• Special applications: additional functions (14V), • Long life operation,
• 48V alternators, • Pulleys and mounting brackets • Max Efficiency > 65%
• 110V~, 230V~ AC voltage alternators. available according to customer’s • EMC approved and certified.
requirements
Options
Insulated ground (return).
Marine versions available.
ALTERNATORS AAN compact 19
Multi-Function 14V
Performance curves
Test methods and conditions are based on standard ISO 8854.
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
20 ALTERNATORS AAT
AAT
Applications Design
AAT alternators were developed for • 3-phase 8-pole pairs synchronous • Mono-Function Regulator (14V, 28V):
heavy-duty and special applications with generator with integrated rectifier and • Self-Excitation Supply (D+, diode trio),
high electric load requirements, specially voltage regulator, • Thick-Film Hybrid, Microelectronic,
at idle speeds: • Double insulated (G2) copper wire • Multi-Function Regulator (14V):
of temperature class over 200°C for • Direct Excitation Supply (B+),
• Commercial vehicles as buses, • Microelectronic,
stator and rotor windings,
trucks, …, • Metal-graphite brushes of increased
• Bolt connections stator taps-rectifier
• Buses where required additional length and special bronze (CuSn5)
ensure high reliability of connection,
power supply for A/C, slip rings,
• Rectifier with power press-fit
• Top class agricultural and constru- • Big shaft diameter 22,2 or 30 mm,
type Zener diodes with operating
ction machinery (combines, …), • External Bi-directional fan or lower
temperature Tj=225°C max mounted
• Other heavy –duty and special noise CW fan,
bellow rear bracket (2 diodes in parallel
applications, where required high • Special roller type sealed bearings
per phase as standard),
output power. for high pulley loads and needle rear
bearing.
NH 16.911.447
NH 16.912.002
Battery-less operation
Performance curves
Test methods and conditions are based on standard ISO 8854.
Multi-Function 14V
Note: Alternator thermal stabilized at 3000 RPM, I= Imax at UB+= 13V (27V), Tamb= 23°C ± 5°C.
Performance curves at higher ambient temperatures available.
22 ALTERNATORS PRODUCT REQUIREMENTS FORM
1 . CUSTOMER DATA
Company:
Address: Country:
Responsible person: Phone / Mobile:
Fax: E-mail:
2 . ENGINE DATA
Project Name: Project No.:
Enquiry New project Modification
Brief description:
Planned quantity by year: Starting year 1st 2nd 3rd 4th
Application:
Automotive Commercial vehicles (trucks, buses, …) Agriculture Construction Railway Marine
Other:
Engine data
Petrol No. of cylinders: No. of valves:
Diesel Displacement Ltr.: Min. speed (idle): RPM
Compression:
Type of installation:
Back side view: Please draw direction,
Side view: position of cables and terminals
Max alternator brackets diameter: mm Max alternator length: mm Max alternator weight kg
Mounting requirements: To specify on sketch above or enclose drawing or 3D model
Environmnetal requirements
Grade of protection according IP (DIN 40050): IP
Environmental conditions: Salt spray High temperature Low temperature Humidity
Dust, mud Trash Water Other
Special requirements
Customer test specification: YES NO Part No.:
Safety standards:
Other standards:
Date: Signature:
24 ALTERNATORS MANUFACTURING AND TRADING COMPANIES
CHINA USA
Letrika Suzhou Co., Ltd. Letrika USA Inc.
Qujiang Road 11 4814 American Road
Shuangfeng Town Rockford, IL 61109
Taicang City
T: +1 800 474 1996
T: +86 512 8160 6888 T: +1 815 874 4022
F: +86 512 8160 7799 F: +1 815 874 4024
E: [email protected] E: [email protected]
FRANCE
Letrika France S.A.S.
ZA du Chapeau Rouge
56000 Vannes
T: +33 2 97 45 59 90
F: +33 2 97 45 59 99
E: [email protected]
www.letrika.com
January 2013 / 722.704.187
www.letrika.com