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RAP8

This document discusses using embedded galvanic anodes to mitigate corrosion in concrete structures. It describes different types of anodes and how they are used for repairs, proactive protection, and targeting corrosion hotspots. It also covers material selection, safety considerations, and quality control procedures.

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gambaku
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53 views

RAP8

This document discusses using embedded galvanic anodes to mitigate corrosion in concrete structures. It describes different types of anodes and how they are used for repairs, proactive protection, and targeting corrosion hotspots. It also covers material selection, safety considerations, and quality control procedures.

Uploaded by

gambaku
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ACI RAP

Bulletin #8

David W.
Whitmore
Author

J. Chris Ball
Presenter

Vector Corrosion
Technologies
Why Use This Repair?
• Mitigate corrosion due to chloride contamination
or carbonation.
• Ring anode / Halo corrosion
Halo Effect

Halo Effect / Patch Accelerated Corrosion


Installed Galvanic Anode
Chloride Contaminated Concrete Chloride-Free Patch

-350 mV -200 mV

-1100 mV
Anode Galvanically Protects
Surrounding Rebar
When to Use the Repair
• Patch Repair of Chloride Contaminated or
Carbonated Concrete
• Joints Between New and Existing Concrete
• Corroding Areas of Existing Structures
Embedded Galvanic Anodes - Nomenclature

Type 1
–Installed in Standard Repairs

Type 2
–Installed in Sound Concrete

Source: Installation of Embedded Galvanic Anodes (ACI RAP Bulletin 8, 2010)


Embedded Galvanic Anodes - Nomenclature

Galvanic anodes for concrete contain chemicals in the covering material


surrounding the zinc core that allow the anode to continue to produce
protective current over time.

Type A –
Alkali-activated
High pH environment around zinc core

Type H –
Halide-activated
Chloride or bromide environment around zinc core
Type 1 – Bridge Repair
Type 1 - Parking Deck Repairs
Type 1 - Balcony Repairs

© Vector
Type 1 - Precast Concrete Repairs
Type 1 - Balcony Replacement
Type 1 - Bridge Widening
Type 2 – Drilled in Anodes
• Placed proactively into
sound concrete.
• Global protection over
large areas
• Targeted protection to
corrosion hotspots

Anodes applied to chloride


contaminated columns
prior to FRP strengthening
Type 2 Drilled in Anodes

Anodes installed into hot spots


as detected by corrosion
potential testing
Column Protection

Type 2 Anodes Installed into Corroding Column


in Industrial Plant
Material and Equipment Selection
• Must be used with compatible repair materials
(Resistivity <15,000 ohm*cm)
• Must be connected to the reinforcing steel
• Steel to be protected must in electrical contact
• Installation can be completed with standard
construction equipment
Safety Considerations
• Galvanic anodes and repair concrete / mortar may
be alkaline.
• Wear protective clothing, gloves and glasses as
appropriate to protect eyes and skin from
exposure.
Checking the Repair
• Specifications should include procedures and
criteria to ensure a quality installation.
• Checks should include;
• Prequalification of the repair material,
• Continuity of reinforcing steel, and
• Connection of anodes to steel.
• Current output can be monitored over time if a
simple monitoring station is installed.
Quality Control

Testing anode connection to reinforcing steel.


Questions

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