Nes 848 Part 1
Nes 848 Part 1
Part 1
Category 2
MOD
Defence Standard
Category 2
DEF STAN 02-848 Part 1 Issue 2
Contents
Contents....................................................................................................................................... ii
Foreword .................................................................................................................................... iv
1 Scope............................................................................................................................... 1
2 Warning ........................................................................................................................... 1
3 Related Documents.......................................................................................................... 1
4 Performance Specification .............................................................................................. 2
5 National/International Regulations................................................................................... 2
6 Military Standards/Requirements..................................................................................... 2
6.1 Materials.......................................................................................................................... 2
6.1.1 Chemical Composition..................................................................................................... 2
6.1.2 Carbon Equivalent Values................................................................................................ 2
6.1.3 Product Analysis Variations............................................................................................. 2
6.2 Manufacture ..................................................................................................................... 5
6.2.1 Method............................................................................................................................. 5
6.2.2 Heat Treatment ................................................................................................................ 5
6.3 Testing ............................................................................................................................. 6
6.3.1 Non–Destructive Testing, Acceptance Standards and Recording of Defects................... 6
6.3.2 Sampling for Mechanical Testing..................................................................................... 6
6.3.3 Mechanical Tests and Properties..................................................................................... 8
6.3.4 Retests............................................................................................................................. 9
6.4 Quality Assurance ......................................................................................................... 10
6.4.1 Quality Assurance Documentation ................................................................................ 10
6.5 Identification.................................................................................................................. 10
7 Design Requirements/Guidance .................................................................................... 11
8 Corporate Experience and Knowledge .......................................................................... 11
Annex A..................................................................................................................................... 11
A.1 Abbreviations................................................................................................................. 11
A.1.1 For the purpose of this Standard the following abbreviations apply: ............................ 11
Annex B..................................................................................................................................... 12
B.1 Procurement Check List................................................................................................. 12
Index ....................................................................................................................................... 13
Figures
Figure 2 — Location of Test Specimens for Solid Circular Cross Section .................................. 8
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DEF STAN 02-848 Part 1 Issue 2
Tables
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DEF STAN 02-848 Part 1 Issue 2
Foreword
AMENDMENT RECORD
REVISION NOTE
HISTORICAL RECORD
This standard supersedes the following:
Def Stan 02-848 Part 1 Issue 1 April 2000;
NES 848 Part 1 Issue 1 August 1990.
Interim Standard Ref. D/SSC/NA132/331/4/9
ADSPEC 1100A November 1964
Sponsorship
1. This Defence Standard (Def Stan) 02–848 is sponsored by the Sea Technology Group Materials
Technology (STGMT), Ministry of Defence (MOD).
3. If it is found to be unsuitable for any particular requirement the MOD shall be informed in writing of
the circumstances.
4. Any user of this Defence Standard either within MOD or in industry may propose an amendment to
it. Proposals for amendments that are not directly applicable to a particular contract shall be made to
the publishing authority identified on the back cover, and those directly applicable to a particular
contract shall be dealt with using contract procedures.
5. No alteration shall be made to this Defence Standard except by the issue of an authorised
amendment.
6. Unless otherwise stated, reference in this Defence Standard to approval, approved, authorised or
similar terms, means the Ministry of Defence in writing.
7. Any significant amendments that may be made to this Defence Standard at a later date will be
indicated by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
8. Extracts from British Standards within this Defence Standard have been included with the
permission of the British Standards Institution.
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DEF STAN 02-848 Part 1 Issue 2
Conditions of Release
General
9. This Defence Standard has been devised solely for the use of the MOD, and its contractors in the
execution of contracts for the MOD. To the extent permitted by law, the Crown hereby excludes all
liability whatsoever and howsoever arising (including but without limitation, liability resulting from
negligence) for any loss or damage however caused when the Defence Standard is used for any
other purpose.
10. This document is Crown Copyright and the information herein may be subject to Crown or third party
rights. It is not to be released, reproduced or published without written permission of the MOD.
11. The Crown reserves the right to amend or modify the contents of this Defence Standard without
consulting or informing any holder.
12. This Defence Standard is the property of the Crown. Unless otherwise authorised in writing by the
MOD must be returned on completion of the contract or submission of the tender in connection with
which it is issued.
13. When this Defence Standard is used in connection with a MOD tender or contract, the user shall
ensure that he is in possession of the appropriate version of each document, including related
documents, relevant to each particular tender or contract. Enquiries in this connection may be made
of the Authority named in the tender or contract.
14. When Defence Standards are incorporated into contracts, users are responsible for their correct
application and for complying with contractual and other statutory requirements. Compliance with a
Defence Standard does not of itself confer immunity from legal obligations.
15. The Category of this Naval Defence Standard has been determined using the following criteria:
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DEF STAN 02-848 Part 1 Issue 2
Related Documents
16. In the tender and procurement processes the related documents in each Section and Section 3 can
be obtained as follows:
17. All applications to Ministry Establishments for related documents shall quote the relevant MOD
Invitation to Tender or Contract Number and date, together with the sponsoring Directorate and the
Tender or Contract Sponsor.
18. Prime Contractors are responsible for supplying their subcontractors with relevant documentation,
including specifications, standards and drawings.
Warning
19. This Defence Standard may call for the use of processes, substances and procedures that may be
injurious to health if adequate precautions are not taken. It refers only too technical suitability and in
no way absolves either the supplier or any user from statutory obligations relating to health and
safety at any stage of manufacture or use. Where attention is drawn to hazards, those quoted may
not necessarily be exhaustive.
20. This Defence Standard has been written and shall be used taking into account the policy stipulated
in JSP430: MOD Ship Safety Management System Handbook.
Additional Information
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DEF STAN 02-848 Part 1 Issue 2
1 Scope
This Defence Standard (Def Stan) 02-848 Part 1 details the requirements for Carbon-Manganese Steel
forgings for use in HM Surface Ships and Submarines.
2 Warning
The Ministry of Defence (MOD), like its contractors, is subject to both United Kingdom and European
laws regarding Health and Safety at Work, without exemption. All Defence Standards either directly or
indirectly invoke the use of processes and procedures that could be injurious to health if adequate
precautions are not taken. Defence Standards or their use in no way absolves users from complying with
statutory and legal requirements relating to Health and Safety at Work.
3 Related Documents
The publications shown in this Section are referred to in the text of this Standard.
BS EN 10021, General Technical Delivery Requirements for Steel and Iron Products.
BS EN 10045-1, Charpy Impact Test on Metallic Materials. Test method (V- and U-notches).
BS EN 10222-2, Steel Forgings for Pressure Purposes. Ferritic and Martensitic Steels with Specified
Elevated Temperature Properties.
Def Stan 02-729 (NES 729), Requirements for Non-Destructive Examination Methods:
Part 2: Magnetic Particle;
Part 4: Liquid Penetrant;
Part 5: Ultrasonic.
Def Stan 02-848 (NES 848), Requirements for Carbon-Manganese and Low Alloy Steel Forgings:
Part 2: Low Alloy Steel Forgings.
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DEF STAN 02-848 Part 1 Issue 2
4 Performance Specification
The materials, chemical composition, carbon equivalent values, product analysis variations,
manufacture, heat treatment, testing and quality assurance of Carbon-Manganese Steel forgings for use
in HM Surface Ships and Submarines shall be in accordance with the requirements of this
Defence Standard (Def Stan) 02-848 Part 1.
5 National/International Regulations
No relevant information included.
6 Military Standards/Requirements
6.1 Materials
a) The material shall conform to the requirements of one of the grades listed in Table 1 to meet the
specific environment for which it is intended or as specified in any contract or order.
b) Material Grades A to D have been included in this Standard to cover legacy equipment. For new
equipment material Grades E to G shall be used, but it should be noted that whilst these grades
have similar mechanical capability they are not direct equivalents. For new equipment for low
temperature applications Def Stan 02-848 Part 2 Grades L and M also apply for new equipment in
place of Grades A and C. Table 1 identifies the equivalence between the new and old material
grades where appropriate.
c) Table 2 gives the Product Analysis Variations for Grade E (see Clause 6.1.3). Table 3 gives the
chemical composition of material for Grade E.
a) The Carbon Equivalent Values (CEV) shall not exceed the values given in Table 4.
On check analysis of the product, the percentage of the elements shall not exceed the variations
specified in BS 1503 for Grades A, B, C and D or as given in
a) Table 2 for Type E and BS EN 10222-2 for Grades F and G. Where no check analysis variation is
specified, the limits for check analysis and ladle analysis are the same.
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DEF STAN 02-848 Part 1 Issue 2
WARNING — The BS EN Grades materials are not, in all cases, of identical composition and properties
to those they replace. Whilst the BS EN replacement materials are of similar mechanical capability to
their BS predecessors, users should satisfy themselves of the material suitability to meet individual
component requirements.
Carbon - 0.01
Manganese 0.05 0.05
Silicon 0.03 0.03
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DEF STAN 02-848 Part 1 Issue 2
NOTE 1 Carbon Equivalent Values shall also be met. (See Clause 6.1.2a)
Mn Cr + Mo + V Ni + Cu
CEV = C + + +
6 5 15
Where C = % carbon
Mn = % manganese
Cr = % chromium
Mo = % molybdenum
V = % vanadium
Ni = % nickel
Cu = % Copper
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DEF STAN 02-848 Part 1 Issue 2
6.2 Manufacture
6.2.1 Method
a) The steel shall be made by the basic electric or basic oxygen furnace route and shall be vacuum
degassed/refined. The steel shall be fully killed, using aluminium fine grain practice.
b) Sufficient discard shall be removed from the top and bottom of ingots to ensure freedom from piping
and harmful segregation in the finished forging. The bottom discard shall be not less than 3% of the
body of the ingot above the well.
c) Forgings shall be brought as near to final dimensions as feasible by hot working. Grain flow in the
forging shall be in accordance with the requirements of the contract drawing or, if not specified, shall
be consistent with good forging practice. Hot working shall be initiated in the order of 1250°C and
shall be completed above 850°C. The selected forging temperature range shall be such that no
detrimental effects are imparted to the forgings. Final dimensions shall only be achieved by the
minimum of machining and/or grinding.
d) The ratio of the mean cross sectional area of the ingot to that of the main body of the forging shall be
not less than 2:1. Where an upsetting operation is used, this criteria relates to the cross sectional
area of the upset bloom and not the ingot. This ratio shall not be greater than 10:1 on the thinnest
section as forged.
a) Heat treatment of the steel at all stages of manufacture shall be conducted in a manner that shall
preclude the formation of detrimental metallurgical structure or physical defects. Heat treatment shall
be performed in suitably designed furnaces with an adequate level of temperature monitoring.
Monitoring equipment shall produce a hard copy permanent record of temperature and time.
b) Finish forged products shall be ‘normalized’ or ‘normalized and tempered’ or ‘quenched and
tempered’ unless specified otherwise. To achieve the specified properties, the austenitising and
tempering temperatures shall be within the ranges given in Table 5.
Temperature °C
Type Austenitising Tempering
Minimum Maximum Minimum Maximum
A, B, C, D and E 860 920 595 660
F 880 920 580 640
G 880 920 580 660
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DEF STAN 02-848 Part 1 Issue 2
6.3 Testing
a) After final heat treatment and machining each forging shall be visually examined for surface defects
and shall be subjected to magnetic particle and ultrasonic examinations. Dye penetrant testing may
be used as an alternative to magnetic particle examination. The Non-Destructive Testing (NDT)
methods shall be in accordance with the requirements Def Stan 02-729 Parts 2, 4 and 5.
b) The size and location of all defect indications shall be recorded and marked on the item as the
examination progresses. Records shall be sufficiently detailed to permit application of the quality
acceptance standard required by the customer as defined in the contract documents.
c) With the agreement of the customer and provided the final component dimensions can still be
achieved, surface defects may be removed by grinding.
a) All samples for mechanical testing shall be taken from the forging prolongations as shown in Figure
1, Figure 2 or Figure 3 after all heat treatment has been completed. Provision shall be made for
retests as considered necessary.
1) For forgings weighing 200kg or more, specimens shall be taken from every forging prolongation
in accordance with Figure 1, Figure 2 or Figure 3 as appropriate;
2) For forgings weighing less than 200kg, individual forgings specimens shall be taken from every
forging in accordance with Figure 1, Figure 2 or Figure 3 as appropriate. For batches of
forgings, specimens shall be taken from 25% of the forgings in accordance with Figure 1,
Figure 2 or Figure 3 as appropriate. Duplicate specimens from the bottom end are not required
regardless of the length to width ratio. A batch is defined as a group of forgings produced from
one heat or melt and heat treated in the same heat treatment charge;
3) For multiple forgings, the composite forging weight governs whether the procedure at
Clause 6.3.2b)1) or Clause 6.3.2b)2) above applies;
4) For bars in the finally heat treated condition, specimens shall be cut from the heat treated bars
and shall not be further heat treated or mechanically worked after their removal. One
longitudinal tensile and three transverse Charpy ‘V’ notch impact tests shall be made on any
batch of bars of similar size from the same cast and heat treated together.
c) Certain components of complex shape, e.g. closed die forgings, where all the parameters are not
fully defined, shall be subject to approval by the equipment sponsor at the design stage. Approval
submissions for such items shall include the following:
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DEF STAN 02-848 Part 1 Issue 2
When L is 2 x W or Greater Tests shall be repeated on this end
W
Longitudinal
Tensile Test L
Longitudinal
Charpy Tests
T
/4 = 60 mm 25 mm
25 mm
T
T
/2
W
/4
W
W
/2
L
W 25 mm
/2 + 60 mm
Top End with Respect to as Cast Ingot
25 mm
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DEF STAN 02-848 Part 1 Issue 2
W
W
L
/2
W 25 mm
/2 + 60 mm
Top End with Respect to as Cast Ingot
25 mm
Longitudinal Tensile Test
a) Tensile tests shall be conducted in accordance with the requirements of BS EN 10002-1. The
dimensions of the test pieces shall be in accordance with the requirements of BS EN 10002-1
Annex C with the following gauge length:
Lo = 5.65 So
b) When required for the grades specified or required by the contract documents, tensile testing at
elevated temperature shall be in accordance with the requirements of BS EN 10002-5.
c) Charpy V–notch impact tests shall be conducted in accordance with the requirements of BS EN
10045-1. Full size specimens (10 x 10mm) shall be used where practicable. Energy requirements for
sub-size specimens when necessary shall be as shown in Table 6.
d) The Yield Strength (Re), Tensile Strength (Rm), elongation, Impact Test Temperature and Impact
Energy requirements for the forgings shall be in accordance with the requirements of Table 7 or as
amended by the contract documents.
e) When hardness testing is required by the applicable standard or the contract documents, this shall
be either Vickers hardness, in accordance with the requirements of BS EN ISO 6507-1, or Brinell
hardness, in accordance with the requirements of BS EN ISO 6506-1. Acceptance criteria for the
hardness test results shall be as stated in the applicable standard or the contract documents.
Portable Hardness testing methods may be employed for large forgings when agreed in the contract
document.
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DEF STAN 02-848 Part 1 Issue 2
f) When specified in the contract documents, the mechanical properties for large section forgings shall
be determined in the ‘through thickness direction’ with an agreed specimen location and test
frequency.
g) The mechanical properties of the forgings shall be in accordance with the requirements of Table 7
for components of ruling section of 160 mm and below. However, for forgings of ruling section
greater than 160 mm, the release properties shall be either as defined in the relevant material
specification or as agreed between the Forgemaster and the Purchaser and stated on the contract
document.
6.3.4 Retests
a) Should any test pieces fail to meet the mechanical property requirements, two further test pieces
may be selected from the same sample for retest. If these are acceptable, then the item shall be
deemed to meet the specification.
b) The manufacturer has the right, provided appropriate test material is available, to re-heat/re-treat the
forgings, in which case the tests and examination shall be repeated in full as if it were a new item.
The item shall be rejected if the requirements are not achieved after two re-heat/re-treat cycles.
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DEF STAN 02-848 Part 1 Issue 2
Type Yield Strength (Re) Tensile Strength Elongation Charpy Impact Energy
2 2
min. (N/mm ) (Rm) (N/mm ) min % min (J)
(2)
A 235 430-550 19 27
(1)
B 235 430-550 19 27
(3)
C 280 490-610 16 41
(1)
D 280 490-610 16 41
(4)
E 310 525 min 20 60
(1) (5)
F 255 460-580 23 48
(1) (5)
G 280 490-610 22 48
(1)
= For Types B and D (BS 1503) and Types F and G (BS EN 10222-2) there is provision
within the material specification regarding 0.2% Proof Stress compliance at elevated
temperatures. Where this is required, the test temperature(s) shall be stated in the contract
document.
(2)
= Impact test temperature -15°C.
(3)
= Impact test temperature -10°C.
(4)
= Impact test temperature -5°C.
(5)
= Longitudinal samples at 0°C.
NOTE If agreed between the Forgemaster and the Purchaser, the requirement for yield strength may be
replaced by determining the 0.2% Proof Stress. In such cases, the acceptance requirements shall be
agreed and defined in the contract document.
a) The manufacturer shall maintain QA systems and procedures in accordance with BS EN ISO 9001,
which shall ensure full material traceability.
a) Documents and certificates detailing material source, chemical analyses, heat treatment records,
results of mechanical tests and NDT shall be supplied in accordance with the requirements of
BS EN 10021 Grade 3.1B. All documents/certificates shall be uniquely referenced to the items to
which they refer.
6.5 Identification
a) All items shall be clearly marked by an approved method in accordance with the contract
documents. Marking shall, as a minimum, include but not be limited to the following:
3) Cast/Heat Number;
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DEF STAN 02-848 Part 1 Issue 2
7 Design Requirements/Guidance
No relevant information included.
Annex A
A.1 Abbreviations
A.1.1 For the purpose of this Standard the following abbreviations apply:
BS British Standard
BS EN British Standard European
CEV Carbon Equivalent Values
Def Stan Defence Standard
ISO International Standards Organisation
JSP Joint Service Publication
MOD Ministry of Defence
NDT Non-Destructive Testing
QA Quality Assurance
STGMT Sea Technology Group Materials Technology
WSA Warship Support Agency
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DEF STAN 02-848 Part 1 Issue 2
Annex B
NOTES
1. This checklist shall ensure that certain aspects of this Defence Standard are consulted
when preparing a procurement specification for a particular application.
2. Paragraphs where a preference for an option shall be used or where specific data shall be
added are included in the checklist.
3. Each item shall be marked either:
3 = included
NA = not applicable
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DEF STAN 02-848 Part 1 Issue 2
Index
A M
Acceptance standard for NDT, 6 Manufacture, 5
Mechanical testing, 6, 8
C
N
Carbon equivalent values, 2
Chemical composition, 2 Non-destructive testing, 6
Notch impact testing, 8
D
P
Documentation and certification, 10
Product analysis, 2
E
R
Elevated temperature testing, 8
Retest, 9
H
T
Hardness, 8
Heat treatment, 5 Tempering temperatures, 5
Hot working, 5 Tensile test, 8
Test pieces, 6
I Through thickness properties, 9
Identification, 10
Ingots, 5
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Contract Requirements
When Defence Standards are incorporated into contracts users are responsible for their correct
application and for complying with contractual and statutory requirements. Compliance with a
Defence Standard does not in itself confer immunity from legal obligations.