AX4060 ReferenceManual
AX4060 ReferenceManual
This reference manual contains important information on the functions of the AUTION MAX™ AX-4060.
NOTE: This instrument has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the instrument is operated in a commercial environment. This instrument
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with
the reference manual, may cause harmful interference to radio communications.
Operation of this instrument in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
The electromagnetic environment should be evaluated prior to operation of the device. Do not use this
device in close proximity to sources of strong electromagnetic radiation, as these may interfere with the
proper operation.
AX-4060 i
2 Introduction
Thank you for purchasing our fully automated urine analyzer, AUTION MAX™ AX-4060.
Read this reference manual thoroughly before using the instrument. This reference manual gives an
overview of the instrument and the proper procedures for operation and maintenance. Follow the
instructions in this reference manual in order not to defeat the purpose of the protective features of the
instrument.
For the purchase of reagents, consumables or other optional items, refer to the after-sales parts and
consumables list that comes with the instrument, or contact your distributor.
TAKE THE UTMOST CARE WHEN HANDLING URINE. This instrument uses urine as
sample and an ingredient of control solutions. Urine may be contaminated by pathogenic
microorganisms that can cause infectious diseases. Improper handling of urine may cause
infection to the user or other individuals by pathogenic microorganisms.
This instrument is to be operated by qualified persons only. A qualified person is one having
adequate knowledge of clinical testing and the disposal of infectious waste. Thoroughly read
this reference manual before use.
Never touch the aspirating nozzle, waste box, trap bottle, drain bottle, drain tubes, test strip
tray or other parts where the sample may adhere with unprotected hands. During cleaning
or maintenance of these parts, wear protective gloves to prevent exposure to pathogenic
microorganisms.
Discard used samples, test strips, liquid waste, parts and instrument in accordance with
local regulations for biohazardous waste.
AX-4060 ii
3 Symbols
The following symbols are used in this reference manual to call your attention to specific items.
Follow the instructions given here to prevent injury and property damage.
IMPORTANT:
Follow the instructions given here to obtain accurate measurement results.
NOTE:
Information useful for preventing damage to the instrument or parts and other important information you should
keep in mind.
REFERENCE:
Additional explanations that help you make the best use of the instrument and information on related functions.
AX-4060 iii
4 Caution Labels
This instrument has several caution labels on the areas that have potential dangers. Please learn the
potential dangers warned by each label and observe the precautions described below.
b c
The tip of the nozzle descends from here to aspirate samples. To avoid injury, keep your
hands away from here while the power is on. Also, avoid touching the sample racks in the
sampler while measurement is in progress. Contact with moving sample racks may result in
injury.
b Front panel
The nozzle, washing bath and other components inside this instrument may be contaminated
by urine samples. Do not touch these parts with unprotected hands.
c Maintenance section
The test strip tray, tubes and other components inside this section may be contaminated by
urine samples. Do not touch these parts with unprotected hands.
d Feeders
The test strip storage section of the feeder may move during measurement. To avoid injury, do
not touch the inside of the storage section when adding new test strips to the feeder. Hold
down the standby switch for 3 seconds to turn off the power before cleaning the test strip
storage section.
AX-4060 iv
Rear and Left-side View
b
a
c d
a Drain joint
Liquid waste is discharged from this joint to the drain bottle. Do not touch liquid waste with
unprotected hands because the drainage contains urine samples.
The washing solution in the washing solution bottle goes through this joint. Use the specified
washing solution.
The supplied power cord is plugged in here. Use of other cords may cause electric shocks or
fire. The fuse holders are also located here. Prepare fuses of the specified capacity for
replacement.
d Waste box
Used test strips are collected in this box. When discarding the test strips, wear protective
gloves to prevent exposure to pathogenic microorganisms.
AX-4060 v
Inside
The test strip tray may be contaminated by urine samples. Do not touch this tray with
unprotected hands.
b Pump section
There is a motor on the inside, therefore the pump section may be hot. Do not touch this
section with unprotected hands to avoid injury or burns.
Do not touch liquid waste with unprotected hands to prevent exposure to pathogenic
microorganisms.
AX-4060 vi
Washing Solution Bottle
Drain Bottle
Liquid waste is collected in this bottle. When discarding liquid waste, wear protective gloves to
prevent exposure to pathogenic microorganisms.
AX-4060 vii
5 Table of Contents
1 Premise .......................................................................................................... i
2 Introduction ....................................................................................................ii
3 Symbols ........................................................................................................ iii
4 Caution Labels ..............................................................................................iv
5 Table of Contents........................................................................................ viii
AX-4060 viii
1.7. Basic Operations ................................................................................... 1-46
1.7.1. Components on the Operator Panel ........................................................ 1-46
1.7.2. Basic Operations...................................................................................... 1-47
AX-4060 ix
Chapter 3. Auxiliary Operations 3-1
AX-4060 x
4.5. As-Needed Maintenance ....................................................................... 4-26
4.5.1. Draining the Trap Bottle ........................................................................... 4-26
4.5.2. Replacing the Drain Pinch Valve Tubes................................................... 4-29
4.5.3. Replacing the White Plate........................................................................ 4-31
4.5.4. Replacing the Cap Seal of the Washing Solution Pump .......................... 4-34
4.5.5. Replacing the Cap Seal of the Sampling Pump ....................................... 4-40
AX-4060 xi
AX-4060 xii
Chapter 1 Before Use
This chapter describes information you should know before using the instrument.
AX-4060 1-1
Chapter 1 Before Use
Measurement Method
AX-4060 performs the following measurements.
Normal measurement
Normal measurement continuously measures multiple samples loaded in the sample racks. A sample rack can contain
up to 10 samples. Place the sample racks with samples in the sampler and press . The instrument then
automatically transports the sample racks, aspirates the samples in order, and obtains the results. Up to 5 sample racks
(50 samples) can be loaded into the sampler for “one-way transportation”, and up to 10 sample racks (100 samples)
for “loop transportation”.
* The instrument is factory-set to the one-way transportation mode. If you prefer loop transportation to measure more samples at a
time, contact your distributor.
STAT measurement
STAT measurement is used to interrupt ongoing normal measurements and measure one or more urgent samples.
There are two types of STAT measurements:
Port STAT measurement: Measures a single sample loaded into the STAT port. If you have a sample to test
urgently, you can load the sample into the STAT port to interrupt normal
measurements in progress.
Rack STAT measurement: Interrupts normal measurements in progress to measure up to 7 samples loaded into
the STAT and control rack.
Control measurement
Measure controls to maintain the instrument in proper working order and manage measurement accuracy. The
instrument can automatically determine whether obtained control measurement results are within the expected range
or not (expected value determination). Measurement results outside the range are flagged and can be checked on the
displayed and printed reports, and via external output.
Check measurement
If obtained measurement results seem inaccurate, perform a check measurement using the supplied check strips to
check if the instrument is working correctly.
AX-4060 1-2
1.1.2 Features
Easy to operate
Daily measurements are performed in three easy steps: 1) load the test strips, 2) load the samples and 3) press .
After pressing , the instrument automatically performs the entire process of measurement: test strip picking,
sample transport, sample aspiration, test strip staining, measurement and test strip disposal.
Color-tone measurement:
The instrument examines the color of the sample by measuring contrast and hue. It evaluates samples against 23
colors (see page 1-9).
Turbidity measurement:
The instrument measures turbidity and evaluates samples as “clear”, “turbid” or “dense turbid”.
AX-4060 1-3
Chapter 1 Before Use
AX-4060 1-4
1.1.3 Specifications
Specifications
Product AUTION MAX AX-4060
Configuration Instrument, sampler, hand-held barcode reader and accessories
Measurement object Urine
Reagent AUTION MAX test strips
Instrument specifications
Measurement items GLU (Glucose), PRO (Protein), BIL (Bilirubin), URO (Urobilinogen), PH (pH),
BLD (Blood), KET (Ketones), NIT (Nitrite), LEU (Leukocytes), CRE (Creatinine),
ALB (Microalbumin), P/C (Protein-to-Creatinine ratio),
A/C (Albumin-to-Creatinine ratio), S.G. (Specific gravity), turbidity and color tone
Measurement range Test strip: For rank table, see page 1-12.
S.G.: 1.000 to 1.050 (Resolution: 0.001)
Color tone: For color classification diagram, see page 1-10.
Turbidity: Three levels including “clear”, “turbid” and “dense turbid”
Measurement principle Test strip: Dual-wavelength reflectance measurement (Single wavelength for BLD)
S.G.: Reflection refractometry
Color tone: Light-transmission measurement
Turbidity: Light-scattering measurement
Measurement wavelength 5 LED wavelengths (450, 525, 562, 635 and 760 nm)
Sample supply Sampler
Test strip reaction time Approximately 60 seconds
Test strip storage Two test strip storage compartments, each of which can contain different test strips
Test strip storage capacity Maximum 200 test strips × two storage compartments
Processing speed Normal measurement: Maximum 225 samples/hour
Small volume measurement: Maximum 112 samples/hour
Sample consumption Normal, STAT measurement: Maximum 0.90 mL
Small volume measurement: Maximum 0.45 mL
Required sample volume Normal, STAT measurement: Minimum 2 mL
Small volume measurement: Minimum 1 mL
Sample container Sample tubes (length: 95 - 110 mm, diameter: ø14.0 - 15.8 mm)
Applicable racks ARKRAY racks
Sample loading capacity One-way transportation (default): Maximum 50 samples
Loop transportation: Maximum 100 samples
Warm-up time Maximum 4 minutes
Display Large color liquid crystal display (800 × 480 dots)
Built-in printer 58-mm width printer paper (24 digits)
Memory capacity Normal, STAT, small volume measurement: 2500 tests
Control measurement: 200 tests
Check measurement: 50 tests
Trouble list: 100 tests
External output 1 port (Replaceable with the optional Ethernet terminal)
Communication system RS-232C compliant (Switchable between one-way and two-way)
Transmission speed RS-232C: Selectable from 300, 600, 1200, 2400, 4800, 9600 and 19200 bps
Ethernet: 10BASE-T
Thermal compensation Supported
AX-4060 1-5
Chapter 1 Before Use
AX-4060 1-6
1.1.4 Measurement Principle
This instrument measures purpose-specific test strips by dual-wavelength reflectance measurement (single wavelength
for BLD) and urine specific gravity (S.G.) by reflection refractometry. This section explains the principles for
measuring “test strips”, “specific gravity”, “color tone” and “turbidity”.
The optical unit irradiates the reagent pad with light of 2 wavelengths from a 5-wavelength LED, the reflected light of
which is received by a single detector.* Moreover, by measuring the reflectivity of the color correction pad of the test
strip, variability factors such as the reflected light amount and colored samples are corrected.
* The irradiated wavelength combinations differ according to the measurement item.
However, BLD is measured with only one wavelength and calculated with the formula below.
R = Tm / Cm
These reflectivities “R” are compared against calibration curves stored in the instrument and output as measurement
results. Also, temperature is corrected to eliminate variation caused by environmental temperature.
AX-4060 1-7
Chapter 1 Before Use
2. Correction coefficients a and b are calculated from the low and high specific gravity values obtained from S.G.
calibration.
a = SGL–SGH
KL–KH
b = SGL – (a × KL)
3. The obtained specific gravity value of the sample is corrected using correction coefficients a and b.
SGx = a × SGx’ + b
AX-4060 1-8
Furthermore, high concentrations of glucose (GLU) and protein (PRO) will affect specific gravity. Therefore, specific
gravity is corrected using the concentrations of glucose and protein obtained from test strip measurement.
PRO concentration 0 5 10 20 30 50 70
Correction value 0.0000 0.0000 0.0000 0.0001 0.0001 0.0002 0.0002
Color-Tone Measurement
An internal turbidity/color tone measurement unit measures sample color using transmitted light.
In color-tone measurement, red (635 nm), green (525 nm) and blue Contrast and hue indications (23 colors)
(470 nm) lights are irradiated on the sample in the cylindrical tube, COLORLESS
and the hue and contrast of the sample are obtained from the amount YELLOW LIGHT, normal and DARK are
of transmitted light. ORANGE indicated for each color.
Example: LIGHT YELLOW,
BROWN YELLOW and DARK
The color tone is evaluated against 23 standard colors consisting of RED YELLOW
light, normal and dark shades of yellow, orange, brown, red, violet,
VIOLET
blue and green (21 combinations in total), plus colorless and other.
BLUE
GREEN
OTHER
AX-4060 1-9
Chapter 1 Before Use
Hue is obtained from the areas in the coordinate system shown on Color classification
the right. Coordinates are calculated as follows: y
X = ( (a × R) + (b × G) + (c × B) ) ÷ 1000
Y = ( (d × R) + (e × G) + (f × B) ) ÷ 1000 ORANGE
Z = ( (g × G) + (h × B) ) ÷ 1000 BROWN
BLUE
x
R: Transmission intensity of 635 nm light
G: Transmission intensity of 525 nm light COLORLESS
a to h: Correction coefficients
VIOLET
x = X ÷ (X + Y + Z)
y = Y ÷ (X + Y + Z)
(x2 + Y2)
AX-4060 1-10
Turbidity Measurement
An internal turbidity/color tone measurement unit measures sample turbidity using transmitted and scattered lights.
Light of 635 nm is irradiated on the sample in the cylindrical cell and turbidity is calculated using the formula below.
T= ( TsSs – Sw
Tw ) /
K
T: Turbidity
Ss: Scattered light of sample
Ts: Transmitted light of sample
Sw: Scattered light of washing solution
Tw: Transmitted light of washing solution
K: Factory-set instrument coefficient
AX-4060 1-11
Chapter 1 Before Use
GLU (glucose)
Rank 1 2 3 4 5 6 7 8 9 10 11
Qualitative – ± 1+ 2+ 3+ 4+
Semiquantitative (mg/dL) 30 50 70 100 150 200 300 500 1000 OVER
PRO (protein)
Rank 1 2 3 4 5 6 7 8 9 10 11
Qualitative – ± 1+ 2+ 3+ 4+
Semiquantitative (mg/dL) 10 20 30 50 70 100 200 300 600 OVER
BIL (bilirubin)
Rank 1 2 3 4 5 6 7 8 9 10
Qualitative – 1+ 2+ 3+ 4+
Semiquantitative (mg/dL) 0.5 1.0 2.0 3.0 4.0 6.0 8.0 10.0 OVER
URO (urobilinogen)
Rank 1 2 3 4 5 6 7 8
Qualitative NORMAL 1+ 2+ 3+ 4+
Semiquantitative (mg/dL) 2 3 4 6 8 12 OVER
PH (pH)
Rank 1 2 3 4 5 6 7 8 9
Value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
BLD (blood)
Rank 1 2 3 4 5 6 7 8
Qualitative – ± 1+ 2+ 3+
Semiquantitative (mg/dL) 0.03 0.06 0.1 0.2 0.5 1.0 OVER
KET (ketones)
Rank 1 2 3 4 5 6 7 8 9 10
Qualitative – ± 1+ 2+ 3+ 4+
Semiquantitative (mg/dL) 10 20 40 60 80 100 150 OVER
NIT (nitrite)
Rank 1 2 3
Qualitative – 1+ 2+
AX-4060 1-12
LEU (leukocytes)
Rank 1 2 3 4 5
Qualitative –
Semiquantitative (Leu/µL) 25 75 250 500
CRE (creatinine)
Rank 1 2 3 4 5 6
Semiquantitative (mg/dL) 10 50 100 200 300 OVER
ALB (microalbumin)
Rank 1 2 3 4 5
Semiquantitative (mg/L) 10 30 80 150 OVER
AX-4060 1-13
Chapter 1 Before Use
1.2 Unpacking
The instrument comes in three cartons. Unpack the boxes and make sure you have all items listed in this section. If
anything is missing or damaged, contact your distributor.
1.2.1 Instrument
aInstrument
1.2.2 Sampler
aSampler
AX-4060 1-14
1.2.3 Accessories
AX-4060 1-15
Chapter 1 Before Use
REFERENCE:
This instrument does not come with the washing solution bottle, drain bottle, sample racks and adapters, which
are required for measurement. Purchase the starter kit that includes all these items as needed. Or, you can use
the identical items that come with other AUTION MAX series analyzers.
To purchase the starter kit, contact your distributor.
Starter kit
Orange adapter × 7
Light blue adapter Dark blue adapter × 3
AX-4060 1-16
1.2.4 Accessory Case
iWhite plate jTweezers kCap seal ø4 lCap seal ø20 mStylus pen set
AX-4060 1-17
Chapter 1 Before Use
d e
h
c
f
g
b
n
m
l
k
AX-4060 1-18
1.3.2 Rear and Left-side View
c c d e
i
j
a l
m
k c n
k Cooling fan This fan draws in air from outside to cool the inside of the instrument.
(for drawing air)
l Main power switch Press this switch to turn on or off the main power supply. Keep this switch on for
daily use, and turn it off when cleaning specific components or during long-term
disuse.
m Power input terminal Connect the power cord which comes with the instrument here.
n Waste box Used test strips are collected here.
*1: This terminal can be replaced with the Ethernet terminal (optional Ethernet unit and LAN adapter set) to connect the instrument
to a LAN. For more information, contact your distributor.
*2: These terminals are optionally available, but not provided as standard. For more information, contact your distributor.
AX-4060 1-19
Chapter 1 Before Use
1.3.3 Inside
d
e
f
g
h
i
bc
AX-4060 1-20
1.4 Installation
Install the instrument under the supervision of a service person. It is dangerous to handle the
instrument with the covers open. High voltage parts are located inside. Contact with these
parts may be dangerous.
The main body weighs about 36 kg and the sampler about 4 kg. Determine a location for the instrument and
assemble it in that location. Do not carry the instrument with the sampler attached. For safety reasons, always
transport and assemble the instrument with the help of at least one other person. Hold the bottom of the instrument
with both hands when carrying it.
During installation, be careful not to pinch your hands under the instrument.
Install the rear of the instrument at least 20 cm away from the wall. Inadequate clearance between the instrument
and the wall may cause overheating of the instrument or undesirable load on cable connections, thus resulting in
fire or incorrect measurement results.
Ensure at least 10 cm clearance between the wall and the left panel (viewed from the front) for you to be able to
draw the waste box and dispose of the used test strips. Insufficient distances may block the waste box. Also, you
will have trouble trying to turn off the main power switch and disconnect connectors in the event of errors or trouble.
Ensure at least 25 cm clearance between the wall and the right panel (viewed from the front) for you to be able to
open the side cover for maintenance. Insufficient distance may block the side cover.
Install the instrument where temperature and humidity can be maintained in the following ranges:
Temperature: 10 - 30°C
Humidity: 30 - 60%
Installation in the measurement environment outside these ranges may result in incorrect measurement results.
Install the instrument on a level, vibration-free surface that is sturdy enough to hold up to 60 kg in weight (maximum
weight of the instrument including separately sold and optional products). Operation of the instrument in an
unstable place may cause trouble or malfunction of the instrument resulting in personal injury. Do not install the
instrument where it may fall off or topple over.
Do not install the instrument near places that store chemicals or near equipment that generates corrosive gas or
electrical noise. Chemicals, corrosive gases and electrical noise may cause damage to the instrument and
consequently lead to personal injury, or may otherwise cause incorrect measurement results.
Install the instrument in a place not exposed to direct sunlight, condensation or wind. These factors may cause
incorrect measurement results, as well as deformation of or damage to the instrument.
Apply the correct voltage (100 to 240 V AC) and frequency (50/60 Hz) to the instrument. The improper voltage and
frequency may result in fire or damage to the instrument and consequently lead to personal injury.
AX-4060 1-21
Chapter 1 Before Use
Use the power cord that comes with the instrument. Always connect the instrument to a grounded 3-pin socket outlet
to prevent electric shocks. If a grounded 3-pin socket outlet is not available at the installation site, contact your
distributor.
Connect the instrument’s power cord directly to a single outlet. The power supply for the instrument is 150 VA. If
you use a power strip, make sure it is grounded. Also, check if the power capacity for the power strip is within the
specification range.
Use the specified RS-232C cross cable to connect an external device to the 9-pin data output terminal (P) of the
instrument, to avoid electric shocks and fire. For more information, contact your distributor.
Use the specified Ethernet cable to connect an external device to the Ethernet terminal (P) that is provided when the
optional Ethernet unit and LAN adapter set is installed in the instrument. Use of other cables may cause electric
shocks or fire.
Use the optional products or cables specified by ARKRAY to connect external devices to the USB power port (U)
or other electric connection terminals of the instrument, to avoid electric shocks and fire.
Do not disassemble the instrument unless required for installation. Do not modify the instrument. Disassembly and
modification of the instrument may result in exposure to pathogenic microorganisms or cause fire or damage to the
instrument and consequently lead to personal injury.
If you need to disassemble the instrument after use, wear protective gloves to prevent exposure to pathogenic
microorganisms.
For instructions on how to prepare the instrument for long-term disuse, see “4.6.1. Preparing the Instrument Before
Long Periods of Disuse” on page 4-46 or contact your distributor. If the used instrument is left as is for a long time,
crystallized liquid may clog the tubes and cause damage to the instrument.
AX-4060 1-22
1.4.2 Unlocking the Instrument
To prevent the instrument from being damaged during transport, various parts are fixed in place before shipping from
the factory. Remove the fixing tape and screw before installing the instrument. Read “1.4.1. Precautions for Instrument
Installation” on page 1-21 carefully before installing the instrument.
REFERENCE:
Keep the removed screws in the accessory case. These screws will be needed when the instrument is relocated.
AX-4060 1-23
Chapter 1 Before Use
b Loosen the screw that locks the nozzle drive unit using a Phillips
screwdriver, and remove the fixing bracket.
Bracket
NOTE:
Take care not to drop the screw inside the instrument.
Screw
AX-4060 1-24
1.4.3 Attaching the Sampler
Prepare: Sampler and Phillips screwdriver
b Insert a Phillips screwdriver into the screw holes to loosen the Screw holes
two screws.
Cable cover
a Fit the hooks on both sides of the sampler into the holes on the Hole
instrument.
Hook
• Be careful not to pinch the cables and earth line.
AX-4060 1-25
Chapter 1 Before Use
Standby switch
b Lock the connectors to avoid disconnection.
Sampler
connector (b)
c Loosen the earth fixing screw from the instrument with the
Phillips screwdriver, and remove the screw.
d Fit the earth fixing screw through the eye of the sampler's earth
line and reattach the screw to its original position.
Earth fixing
screw
Earth
NOTE:
Make sure the cables do not get caught in the cable cover.
f
AX-4060 1-26
4 Adjust the height of the instrument.
b Turn the adjuster feet until the sampler is an even 5 mm off the Sampler Countertop
Instrument
countertop. 5 mm
• Check that the instrument has a clearance of about 20 mm from Loosen
this nut.
the countertop. Adjuster feet
Turn here to adjust height.
c Tighten the fixing nuts to lock the adjuster feet in place.
NOTE:
Lower the auxiliary legs of the sampler until they contact the countertop. Unless the sampler is stable, it can
deform under its own weight and the samples and the nozzle can be damaged.
The sampler has one auxiliary leg on each the right and left side of the bottom panel and another one below
the STAT port. Lower all three legs to the countertop. The sampler is unstable on just one or two auxiliary
legs.
Rubber
NOTE:
cap
Excessively turning the auxiliary legs will cause the sampler
to rise. Lower the auxiliary legs until they just contact the
countertop. Screw head of
the auxiliary legs
Auxiliary legs
f Turn the screw until the auxiliary leg below the STAT port
contacts the countertop.
STAT port viewed from above
g Close the front cover.
AX-4060 1-27
Chapter 1 Before Use
REFERENCE:
Purchase the Concentrated Washing Solution 3, which is not supplied with the instrument.
Concentrated Washing Solution 3 is an alkaline washing solution. Take utmost care when
handling the solution.
For safety reasons, wear protective clothing, gloves and full facial mask when handling
Concentration Washing Solution 3.
If Concentrated Washing Solution 3 contacts eyes or skin, immediately wash with plenty of
water and consult a doctor. The solution can seriously burn skin and eyes. Show the doctor
the label of Concentrated Washing Solution 3 when seeking medical attention.
a Dilute Concentrated Washing Solution 3 with purified water. Example: To prepare 2000 mL of ten-fold
diluted washing solution
NOTE:
Check the correct dilution rate specified on the bottle label 200 mL
1800 mL
of the Concentrated Washing Solution 3.
NOTE:
Keep foreign matter out of the bottle and solution as this
may cause the filter in the flow line to clog.
AX-4060 1-28
2 Install the washing solution bottle.
a Remove the sealing film from the bottle, and attach the bottle cap.
Washing solution
bottle cap
a Connect the liquid sensor cord from the bottle cap to the washing solution sensor terminal “S” on the rear panel.
NOTE:
Use of the tube longer than 1 m may interfere with solution filling. Keep the remaining tube in the accessory
case for replacement.
c Fit one end of the Tygon tube over the washing solution joint “W” on the rear panel.
d Fit the other end of the tube over the washing solution nozzle of the bottle cap.
NOTE:
Take care not to tear the tube by forcing it.
AX-4060 1-29
Chapter 1 Before Use
H S
a
W
c
Tygon tube
AX-4060 1-30
1.4.5 Installing the Drain Bottle
Set the drain bottle at the same or a lower height than the surface that the instrument sits on. If
the bottle is set on a place higher than the instrument base, liquid waste may not drain properly
and consequently leak. Contacting liquid waste with unprotected hands may expose you to
pathogenic microorganisms.
Urine samples and solution are discharged into the drain bottle. Place the bottle on a flat, level surface.
5 cm
c Reattach the joint to the bottle cap, and tighten it securely.
Cap
Drain bottle
AX-4060 1-31
Chapter 1 Before Use
Do not bend or pinch the silicon tube of the drain bottle. Also, keep objects off of the tube. If
liquid waste clogs inside the tube, the tube may be disconnected from the instrument and
cause liquid waste to spill. Contacting liquid waste with unprotected hands may expose you to
pathogenic microorganisms.
a Fit the other end of the tube over the drain joint “D” on the rear panel.
Silicon tube
Drain bottle
AX-4060 1-32
1.4.6 Connecting External Devices
Connecting the hand-held barcode reader
Connect the cable from the hand-held barcode reader to the hand-held barcode reader terminal (H) on the rear panel
of the instrument.
Use the cable specified by ARKRAY to connect external devices to the instrument. Use of
other cables may cause electric shocks and fire. For more information, contact your distributor.
REFERENCE:
To connect to an Ethernet network:
Replace the data output terminal (P) with the Ethernet port (optional Ethernet unit and LAN adapter set). For
more information, contact your distributor.
a Connect one end of the cable to the data output terminal (P) on the rear panel of the instrument.
b Connect the other end of the cable to the RS-232C connector of the external device.
After completing the procedure in “1.5.1. Turning On the Power for the First Time” on page 1-35, select [Use] to
activate the external output. See “3.4.3. Enabling/Disabling the External Output” on page 3-20.
REFERENCE:
For information on the communication protocol, contact your distributor.
AX-4060 1-33
Chapter 1 Before Use
Use the power cord that comes with the instrument. Always connect the instrument to a
grounded 3-pin socket outlet to prevent electric shocks. If a grounded 3-pin socket outlet is not
available at the installation site, contact your distributor.
a Ensure the main power switch is in the off position. Left panel
• The main power switch should be pressed to the “ ” side.
b Plug the female connector of the power cord into the power input
terminal. Main power switch
Power cord
REFERENCE: Receptacle
The type of power cord supplied varies depending on the
country.
Power cord
AX-4060 1-34
1.5 Starting Up
This section describes what you should do after completing installation, which includes turning on the power, loading
the printer paper and setting the date and time.
Standby
switch
NOTE:
AX-4060 V1.00
If the initial memory check detects a problem, the instrument
will inform you of it by indicating an appropriate warning (W),
error (E) or trouble (T) code before displaying the program
version. For more information, see “Chapter 5
Troubleshooting”.
AX-4060 1-35
Chapter 1 Before Use
AX-4060 1-36
1.5.2 Loading Printer Paper and Setting the Date and Time
Before using the instrument, load a roll of printer paper into the built-in printer and set the date and time.
AX-4060 1-37
Chapter 1 Before Use
b Hold down the standby switch for 3 seconds, then release the
switch.
• The light of the standby switch will be turned off, indicating the
instrument is powered off.
REFERENCE:
When you are to use the instrument almost every day, keep Standby
switch
the main power switch on and use the standby switch to turn
on or off the instrument.
AX-4060 1-38
1.6 Relocation
Remove the drain bottle, washing solution bottle and sampler from the instrument.
Drain washing solution from the flow line. Moving the instrument with washing solution in the flow line
may damage the instrument.
Turn off the power by pressing the standby switch, followed by the main power switch. Then, disconnect
the power cord.
Disconnect the hand-held barcode reader and the communication cables for external devices, if any, from
the rear panel of the instrument.
Make sure the top, front, maintenance and side covers are closed before relocating the instrument.
Moving the instrument with any of the covers open may expose you to pathogenic microorganisms or
damage the instrument.
Make sure there are no test strips left inside the instrument before relocating the instrument. Moving the
instrument with used test strips inside may expose you to pathogenic microorganisms or damage the
instrument.
For safety reasons, always move the instrument with the help of at least one other person. Hold the
bottom of the instrument with both hands and be careful not to impact or shake the instrument. Rough
handling may damage the instrument.
Read “1.4.1. Precautions for Instrument Installation” on page 1-21 before relocating the instrument.
The instrument must be packed before transporting it over long distances to prevent injury or exposure
to pathogenic microorganisms. Contact your distributor.
Discard used protective gloves and test strips in accordance with local regulations for
biohazardous waste.
AX-4060 1-39
Chapter 1 Before Use
IMPORTANT:
Do not touch the pad area on the test strips with unprotected hands. Touching the test strips may cause
sebum to adhere to the surface, whereby producing incorrect results. Wear protective gloves when removing
test strips from the feeders.
c Put any test strips found in the feeders back into the bottle.
a Pull out the waste box to check if there are any used test strips in the box.
• Discard the used strips, if there are any.
Discard used protective gloves and liquid waste in accordance with local regulations for
biohazardous waste.
a Make sure the standby screen is displayed, and hold down the standby switch for 3 seconds.
• The power will be turned off.
AX-4060 1-40
1.6.4 Unplugging the Power Cord
a Make sure the standby screen is displayed, and hold down the standby switch for 3 seconds.
• The power will be turned off.
d Disconnect the power cord from the power input terminal on the left panel.
Discard used protective gloves and liquid waste in accordance with local regulations for
biohazardous waste.
a Disconnect the tube of the drain bottle from the drain joint “D” on the rear panel.
AX-4060 1-41
Chapter 1 Before Use
2 Disconnect the liquid sensor cord and tube of the washing solution bottle.
a Disconnect the liquid sensor cord from the washing solution sensor terminal “S” on the rear panel.
b Disconnect the tube of the washing solution bottle from the washing solution joint “W” on the rear panel.
H S
a
a If the hand-held barcode reader and/or external device is connected to the instrument, disconnect their cables from
the instrument.
AX-4060 1-42
1.6.6 Detaching the Sampler
Prepare: Phillips screwdriver
Earth fixing
screw
Earth line
AX-4060 1-43
Chapter 1 Before Use
Sampler
connector (b)
a Carefully lift the sampler straight upward with both hands and
pull it to the front.
• This unhooks the sampler in 2 places.
AX-4060 1-44
1.6.7 Relocating the Instrument
IMPORTANT:
For safety reasons, always move the instrument with the help of at least one other person. Hold the bottom of
the instrument with both hands when carrying it.
AX-4060 1-45
Chapter 1 Before Use
a c d e f
h
b Menu Meas No. Strip QC
i
g ENTER key Confirms your entries, selection or settings. Moves the cursor down.
h Hyphen key Selects options for setup items. Moves the cursor to the next entry
field. Used to enter IDs.
i Example: Alphanumeric keys Enters numeric values. Selects options for setup items on the setup
screens. Enters alphabetical characters for IDs.
AX-4060 1-46
1.7.2 Basic Operations
Standby screen
The standby screen appears after the power is turned on and warm-up is complete. Start all operations for
measurement, setup and maintenance from the standby screen, and return to this screen after completing the tasks.
Function keys
Function Description
Menu Goes to the main menu.
Meas No. Sets the measurement start numbers for normal measurement and control measurement.
Strip Sets the type of test strips used for measurement and registers new bottles of test strips.
QC Goes to the menu screen to perform quality control (control measurement and check measurement).
Menu screens
Main menu Screen number
(0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings Options
4 Print
5 Maintenance
Selecting an option
Press the numeric keys or touch an option directly by your finger.
or 3 Initial settings
Press the [3] key. Touch an option.
Screen number
The screen number can be referred to when contacting your distributor for service.
AX-4060 1-47
Chapter 1 Before Use
Setup screens
The setup screens are for changing settings and entering numbers and letters.
View
(2300) 2012-12-01 10:00
Date
<12-11-28> - <12-11-30> (YY-MM-DD)
Setup item Measurement
[Normal & STAT measurements ]
Results
[All ]
Range of results
[Measurement No. ]
Option: Press the hyphen or the
BS OK Cancel numeric keys to change options.
Selecting an option
Key Description
[–] Changes the option.
[0] Restores the most recently saved option.
[2] Selects the first option.
[4] Selects the previous option.
[6] Selects the next option.
[8] Selects the last option.
Correcting an entry
Key Description
BS Deletes a number or letter.
AX-4060 1-48
Entering numbers and letters
Entering numbers
A cursor appears in the right-most digit of entry fields for numeric values. Enter a number with the numeric keys.
Entering dates
Use the following keys to move the cursor. Start date End date
Hyphen key: “Year”, “month” and “day” in that order <12-04-15> - <12-11-07>
key: “Start date” to “end date”
Entering characters
The characters listed below are entered by pressing keys a certain number of times.
REFERENCE:
To enter the same number or character consecutively:
Use the hyphen key. For example, to enter “AA”, press [2], [2], hyphen, [2] and [2] in that order.
Use the same method to enter different characters assigned to the same keys. For example, to enter “NO”, press
[6], [6], [6], hyphen, [6], [6], [6] and [6] in that order.
To correct an entry
Press BS . This deletes the right-most digit of your entry. Even if you want to correct a character in the middle
of text, you must delete all of characters up to it, and then change the entry.
AX-4060 1-49
Chapter 1 Before Use
AX-4060 1-50
Chapter 2 Measurement
This chapter describes instructions on how to perform sample measurements
and quality control measurements. Cautions on measurement and examples of
printed reports are also included.
AX-4060 2-1
Chapter 2 Measurement
[Standby screen]
After measurement, remove the samples or check strips from the instrument.
AX-4060 2-2
2.1.2 Measurement and Calibration
This instrument is capable of the following measurements.
Sample measurement
Normal measurement
Normal measurement continuously measures multiple samples loaded in the sample racks. A sample rack can contain
up to 10 samples. Place the sample racks with samples in the sampler and press . The instrument then
automatically transports the sample racks, aspirates the samples in order, and obtains the results. Up to 5 sample racks
(50 samples) can be loaded into the sampler for “one-way transportation”, and up to 10 sample racks (100 samples)
for “loop transportation”. For identification purposes, the results are given under serial measurement numbers, port
numbers and IDs read from barcodes.
* The instrument is factory-set to the one-way transportation mode. If you prefer loop transportation to measure more samples at a
time, contact your distributor.
* For more information about measurement numbers and rack-port numbers, see “2.1.3. Measurement Terminology” on page 2-5.
STAT measurement
STAT measurement is used to interrupt ongoing normal measurements and measure one or more urgent samples.
There are two types of STAT measurements:
Port STAT measurement: Measures a single sample loaded into the STAT port. If you have a sample to test
urgently, you can load the sample into the STAT port to interrupt normal
measurements in progress.
Rack STAT measurement: Interrupts normal measurements in progress to measure up to 7 samples loaded into
the STAT and control rack.
QC
Control measurement
Measure controls that are commercially available or manufactured by ARKRAY to maintain instrument status and
measurement accuracy. To activate expected value determination, register information on the controls with the
instrument. The instrument will then automatically determine whether obtained control measurement results are within
the expected range or not. Measurement results outside the range are flagged and can be checked on the displayed and
printed reports and via external output.
Check measurement
If you suspect obtained results are inadequate, use the supplied check strips to examine the status of the instrument.
AX-4060 2-3
Chapter 2 Measurement
Calibration
S.G. calibration
Calibrate the instrument using two standard solutions of differing specific gravities (low and high) that you prepare on
your own. It is recommended to perform S.G. calibration once a month.
AX-4060 2-4
2.1.3 Measurement Terminology
Batch
A batch is a group of samples measured continuously. In an actual operation, a batch means any number of samples
measured after is pressed and until the instrument puts itself on standby again.
Measurement number
A measurement number is a 4-digit number given to each sample (or a port of the sample rack). Once you have set the
measurement number for the first sample, the instrument automatically assigns consecutive numbers to the following
samples. There are the following two options for measurement numbering.
• Assigning sequential measurement numbers (and sequential rack numbers) through batches
• Resetting the measurement number at the beginning of each batch
Furthermore, you can assign the numbers either to samples or sample rack ports regardless of whether the ports have
samples or not (see “3.2.3. Configuring the Measurement Numbering System” on page 3-7). The measurement number
is reset to “0001” at power-on.
Rack-port number
A rack-port number identifies the sample rack port where the sample has been loaded, and consists of a 3-digit rack
number and a 2-digit port number. Rack numbers are assigned to sample racks in the order in which they are loaded
into the sampler and start with “001”. Port numbers are assigned to the ports of the sample rack and start with “01” for
port 1. The rack-port number appears as “Po. 001-01”, etc. on the displayed and printed results reports.
Po. 001-01
Port number
Rack number
REFERENCE:
4-digit port numbers used for printing/transmitting/viewing measurement results:
When printing, transmitting and viewing measurement results, the range of the results can be specified by the
port numbers, which have the different format from that of the 2-digit port numbers described above (see page
3-9). They are 4-digit numbers from 0000 to 9999, which identify the order of the sample racks in the sampler and
the position of the ports where samples are present.
1
Port No.
1
2 0002
1 2 3 4 5 6 7 8 9 10 Port numbers
3 0003 Sample rack 1
4
5 2
0004
0010
1 2 3 4 5 6 7 8 9 10 Port numbers
Unloading side Loading side 0011
Sample Empty 0012 Sample rack 2
0013
AX-4060 2-5
Chapter 2 Measurement
ID
With the barcode reader, the instrument can manage individual samples by IDs read from barcoded sample tubes. An
ID can contain up to 18 digits of numbers, letters and symbols (see page 1-49). During consecutive sample
measurements, the built-in barcode unit automatically reads IDs from sample tubes loaded in the sample racks. In the
measurement using the STAT port, the ID can either be read by the supplied hand-held barcode reader or be entered
manually with the alphanumeric keys on the operator panel.
REFERENCE:
If barcode reading fails, use the ID edit function to modify IDs using the alphanumeric keys.
1
2
3
4
5
Starts measurement
Transport direction
Measuring
AX-4060 2-6
Loop transportation
A total of 10 sample racks can be loaded into the sampler at a time: 5 racks on the loading side and another 5 racks on
the unloading side. This means a maximum of 100 samples can be measured continuously.
The start rack must be placed at the beginning of a batch, and item racks or normal racks, in remaining locations
(numbered 2 to 10 in the figure below). These racks are circulated in the sampler as the samples are aspirated, and the
instrument automatically stops aspiration when the start rack is detected again. To employ loop transportation, contact
your distributor to have the parameter settings changed.
10 Start rack
9 2
8 3
7 4
6 5
Measuring
AX-4060 2-7
Chapter 2 Measurement
Min. 30 mm
Sample Racks
Four types of sample racks can be used for the instrument. These racks can be identified by the markers on the front.
REFERENCE:
Purchase the sample rack, which is not supplied with the instrument.
Item racks
The item racks are mainly used for normal measurement, and allow the instrument to automatically pick up the
appropriate type of test strips for these racks from one of the two feeders.
Each item rack has a rack ID from #01 to #10. For proper use of the item racks, assign one of the two feeders (or the
main feeder) to each rack ID before testing samples. For example, you may assign feeder 1 to item racks #01 to #05,
and feeder 2 to #06 to #10. For detailed instructions, see “2.3.5. Assigning the Type of Test Strips to the Item Racks”
on page 2-23.
For sample preparation, load samples into the item rack assigned to the feeder that contains the test strips to be used.
When detecting the item rack, the instrument automatically ejects the correct test strips from the feeder. This saves you
the trouble of manually exchanging test strips.
The rack IDs are factory-set to “ ” on the [Rack and test strip setup] screen, which means that the test strips in the
main feeder are used. Always select “ ” in a two-way communication system where the type of test strips is specified
by the host.
Gray adapters
Black label
AX-4060 2-8
STAT and control rack
The STAT and control rack is dedicated to rack STAT measurement and control measurement.
Rack STAT measurement requires samples to be loaded into ports 1 to 7, and control measurement requires controls
to be loaded into ports 8 to 10.
Black label
Start rack
When the rack transportation method is set to “loop”, place the start rack at the beginning of a batch, and item racks
(or normal racks) in the 2nd to 10th positions. The start rack has a black label that informs the instrument of the
beginning and end of the batch to avoid measuring the same sample twice. When the racks are completely circulated
in the sampler and the start rack returns to the initial position, the instrument detects the black label and automatically
stops measurement.
Normal rack
The normal racks can be used for normal measurement and other specified measurements. These racks do not have
rack IDs. Therefore, samples in the normal racks are always measured with the test strips from the main feeder.
Gray adapters
AX-4060 2-9
Chapter 2 Measurement
This instrument is to be operated by qualified persons only. A qualified person is one having
adequate knowledge of clinical testing and the disposal of infectious waste. Thoroughly read
this reference manual before use. Anyone who operates the instrument for the first time
must be assisted by a trained person.
Never touch the aspirating nozzle, waste box, trap bottle, drain bottle, drain tubes, test strip
tray or other parts where the sample may adhere with unprotected hands. During cleaning
or maintenance of these parts, wear protective gloves to prevent exposure to pathogenic
microorganisms.
Discard used samples, test strips, liquid waste, parts and instrument in accordance with
local regulations for biohazardous waste.
Always connect the instrument to a grounded outlet to prevent electric shocks. If a grounded
3-pin socket outlet is not available at the installation site, contact your distributor.
Read “1.4.1. Precautions for Instrument Installation” on page 1-21, and ensure the
instrument is installed in a proper environment before turning on the power.
Do not place containers or bottles that contain liquid on the instrument. Spilling inside the
instrument may cause damage to the components.
Never fail to clean or wash the specified components of the instrument to maintain
measurement quality. For more information, see “Chapter 4 Maintenance”.
If you detect abnormal odors or noise, immediately turn off the standby switch and then
main power switch, and unplug the power cord. Continuous operation in such condition may
result in fire or damage to the instrument and consequently lead to personal injury.
In case of instrument trouble, contact your distributor for repair. Unauthorized servicing or
modification may damage the instrument and consequently lead to personal injury.
NOTE:
This instrument contains a lithium battery inside. For information on how to discard the battery,
contact your distributor.
AX-4060 2-10
2.2.2 Handling Samples
TAKE THE UTMOST CARE WHEN HANDLING URINE. This instrument uses urine as
sample and as an ingredient of control solution. Urine may be contaminated by pathogenic
microorganisms that can cause infectious diseases. Improper handling of urine may cause
infection to the user or other individuals by pathogenic microorganisms.
Discard used samples in accordance with local regulations for biohazardous waste.
IMPORTANT:
Samples must be fresh urine collected within an hour.
If samples cannot be measured within an hour, seal and keep them refrigerated. Leaving samples at room
temperature for 2 hours or more may alter chemical composition of the samples. Refrigerated samples must
be brought to the measurement environment temperature before testing.
Mix each sample well before measurement. Do not centrifuge samples.
Centrifuging may cause blood cells to precipitate, whereby producing incorrect results for some
measurement items.
Remove bubbles and a film from the surface of the sample with tissue paper, etc.
The liquid level of the sample cannot be correctly detected if covered with bubbles and a film. If it is, the
instrument cannot aspirate the volume of sample required for measurement, thus producing incorrect
results.
Use samples as collected without adding antiseptics or disinfectants.
Do not place samples where exposed to direct sunlight.
Direct sunlight may alter the quality of samples, whereby producing incorrect results.
Hematuria and dense turbid urine may affect S.G. and color-tone measurements.
Measuring hematuria contaminates the S.G. cell, consequently producing incorrect results. The actual color
of the macroscopic hematuria (about 10,000 red blood cells/µL) may not correspond with the result
determined by the instrument. Measurement of dense turbid urine may produce incorrect S.G. results.
Measurement with samples containing ascorbic acid may cause falsely low GLU and BLD values.
Drug-administered urine and visual hematuria can affect measurement results.
Measurements of drug-administered urine and visual hematuria may produce incorrect results. The
instrument alerts you to the error by adding a “!” sign on the displayed and printed reports.
AX-4060 2-11
Chapter 2 Measurement
IMPORTANT:
Use only test strips dedicated to the AUTION MAX instrument. Carefully read the package insert and
observe the expiration date.
Do not use the test strips beyond the expiration date or test strips having discolored pad area even if they
are within the expiration date.
Take as many test strips as you need out of the bottles and load them into the feeders just before testing.
Each feeder can contain up to 200 test strips (equivalent to 2 bottles), but the quality of the strips is assured
only for 3 days. Test strips absorb moisture in the air, which may alter their quality and produce incorrect
results. The test strip bottles should be securely capped immediately after taking out the strips.
Do not touch the pad area on the test strips with unprotected hands. Touching the test strips may cause
sebum to adhere to the surface, whereby producing incorrect results.
Correctly set the type of test strip to be used by key operation before performing measurement. An incorrect
test strip setting may produce incorrect results.
Concentrated Washing Solution 3 is an alkaline washing solution. Take utmost care when
handling the solution.
For safety reasons, wear protective clothing, gloves and full facial mask when handling
Concentration Washing Solution 3.
If Concentrated Washing Solution 3 contacts eyes or skin, immediately wash with plenty of
water and consult a doctor. The solution can seriously burn skin and eyes. Show the doctor
the label of Concentrated Washing Solution 3 when seeking medical attention.
AX-4060 2-12
2.3 Preparation for Measurement
This section describes the tasks you should carry out on a daily basis before testing samples, which include checking
liquid waste and consumables, turning on the power, registering test strips, loading test strips, setting for item racks
and preparing samples.
REFERENCE:
Purchase the test strips specified for the instrument because the strips are not supplied with the instrument.
Discard liquid waste, used test strips and protective gloves in accordance with local
regulations for biohazardous waste.
a Pull out the waste box to check if there are any used test strips in
it.
• Discard the used strips, if there are any.
• See “4.2.1. Cleaning the Waste Box” on page 4-4.
NOTE:
If test strips are scattered inside the instrument due to the
waste box being detached, make sure the instrument is on
standby, and remove the strips with tweezers. Wipe the
area where the strips were using a cloth moistened with
Waste box
alcohol. Then, install the waste box correctly.
AX-4060 2-13
Chapter 2 Measurement
a Check for two red lines appearing on both edges of the printer
paper. Printer paper
• If red lines are found, replace the paper roll with a new one.
• See “4.3.2. Replacing the Printer Paper” on page 4-22.
AX-4060 2-14
2.3.2 Turning On the Power
Standby
switch
NOTE:
AX-4060 V1.00
If the initial memory check detects a problem, the instrument
will inform you of it by indicating an appropriate warning (W),
error (E) or trouble (T) code before displaying the program
version. For more information, see “Chapter 5
Troubleshooting”.
AX-4060 2-15
Chapter 2 Measurement
REFERENCE:
Measurement-related parameters
The instrument provides the parameters related to measurement operation listed below. Default settings can be
changed as needed. A list of current settings can be printed out from the printer (see “3.5.3. Printing the Current
Parameter Settings” on page 3-27).
AX-4060 2-16
2.3.3 Registering Test Strips
Register test strip information with the instrument when you open a new bottle of test strips. That information can be
registered by entering the reagent code written on the test strip bottle. As long as this information is not registered with
the instrument, measurements are not performed even if test strips are loaded into the feeder.
REFERENCE:
Use test strips manufactured by ARKRAY only.
Number of test strip bottles to be registered:
Up to 100 test strip bottles can be registered at a time. The number of registered bottles decreases in
proportion to measurements.
Register OK Cancel
AX-4060 2-17
Chapter 2 Measurement
Reagent code
History BS Go back
c To register another test strip bottle, return to step 2-a.
Incremented by one Test strip information
• Up to 20 bottles can be registered continuously.
a Press Go back .
• A message window will open to ask if you want to save your changes.
REFERENCE:
Press Cancel to abort your changes made in steps 2-a to
2-c and return to the [Test strip setup] screen.
OK Cancel
IMPORTANT:
Keep the instrument on while saving the settings.
AX-4060 2-18
If a message appears:
If a message appears after entering the reagent code in step 2-a, see the table below.
Message Description
Reagent code is incorrect. • Check the reagent code on the bottle label and enter it correctly.
• If this message appears again, this test strip cannot be used for measurement.
This reagent code is already This test strip bottle has already been registered. Press OK and go to “2.3.4.
registered. Loading Test Strips into the Feeders” on page 2-20.
No more reagent codes can • 20 bottles have already been registered on this screen. Press OK and then
be registered. Go back to save information on these 20 bottles. Then, return to step 1-b, and
enter the reagent codes of the remaining bottles.
• If this message appears again, 100 bottles have already been registered. You
cannot register any more bottles.
AX-4060 2-19
Chapter 2 Measurement
IMPORTANT:
Do not use the test strips beyond the expiration date or test strips having a discolored pad area even if they
are within the expiration date. Carefully read the package inserts of the test strips before use, and observe the
instructions.
NOTE:
Take as many test strips as you need out of the bottles and load them into the feeders just before testing. Each
feeder can contain up to 200 test strips (equivalent to 2 bottles), but the quality of the strips is assured only for
three days. Test strips absorb moisture in the air, which may alter their quality and produce incorrect results.
The test strip bottles should be securely capped immediately after taking out the strips.
Set the types of test strips to be loaded into the feeders, and select the main feeder between feeders 1 and 2.
REFERENCE:
Main feeder
Test strips from the main feeder are used in the measurements listed below.
• Normal measurement using the start rack, normal racks or item racks with a rack ID “ ”
• Rack STAT measurement * The other feeder is also selectable.
• Control measurement
a On the standby screen, check the current settings for the type of
Ready for measurement
test strips and the main feeder (on a blue background). 2012-12-01 10:00
• If you use the current settings, go to step 2.
Measurement start No.
0001
b To change the settings, press Strip . Test strips in feeder 1
1:10EA
• The [Test strip setup] screen will appear. Test strips in feeder 2
2: 9UB
AX-4060 2-20
c Below [Test strips in feeder 1] and [Test strips in feeder 2], select
Test strip setup
the type of test strips to be loaded into each feeder. (0200) 2012-12-01 10:00
• Press the hyphen key to change the options.
Test strips in feeder 1
• Press to move the cursor down. [10EA]
Test strips in feeder 2
[9UB ]
d Below [Main feeder], select the feeder you want to use as the Main feeder
[1]
main feeder.
• Press the hyphen key to switch between feeders 1 and 2.
Register OK Cancel
e Press OK .
• A message window will open to ask if you want to save your Register OK Cancel
settings.
REFERENCE:
Press Cancel to abort your changes and return to the
standby screen.
OK Cancel
IMPORTANT:
Keep the instrument on while saving the settings.
a Turn the locking lever (a) to unlock the feeder cover, and open
the cover (b). (b)
(a)
Open
Close
AX-4060 2-21
Chapter 2 Measurement
b Tilt the side panel of the storage section in the direction of the
arrow.
Desiccant bag
c Take out a desiccant bag from the test strip bottle and attach it to (When loading
200 strips)
the feeder cover.
• For loading 100 test strips, attach a desiccant bag on the side
panel of the storage section. For loading 200 test strips, attach one Desiccant bag
bag on the back of the cover, and another bag on the side panel of (Always
required)
the storage section.
REFERENCE:
Replace the desiccant bags on the feeders each time a new
test strip bottle is opened. b Tilt the side
panel of the
storage section.
a Wear protective gloves. Take out as many test strips as you need
from the bottle, and load them into the feeder.
• Make sure that the test strips are flat.
IMPORTANT:
Do not touch the pad area on the test strips with
unprotected hands. Touching the test strips may cause
sebum to adhere to the surface, whereby producing
incorrect results. Wear protective gloves when handling test
strips.
NOTE:
Place the test strips with the black marker to the back side
of the feeder (see the figure on the right).
b Close the feeder cover and turn the locking lever clockwise to lock it.
IMPORTANT:
Without desiccant bags, the test strips may absorb moisture
in the air. Cap the bottle securely to avoid deterioration of
the strips.
AX-4060 2-22
2.3.5 Assigning the Type of Test Strips to the Item Racks
Assign a feeder (1, 2 or main) to each item rack (rack ID #01 to #10) used for normal measurement. This allows the
instrument to automatically eject appropriate test strips from the assigned feeder for measuring samples in the item
rack. Make correct settings for the proper use of the item racks. For more information about the item racks, see
“ Sample Racks” in “2.1.4. Sample Containers and Sample Racks” on page 2-8.
NOTE:
The following procedure describes how to assign feeders (1, 2 or main), not the type of test strips, to the item
racks. If you want to change the type of test strips to load into the feeder, see the instructions in step 1 in
“2.3.4. Loading Test Strips into the Feeders” on page 2-20.
AX-4060 2-23
Chapter 2 Measurement
REFERENCE:
You can select one from among feeder 1, feeder 2 and the main feeder ( ) for each item rack. The type of test
strips shown on the right of the feeder number is the one specified in step 1 in “2.3.4. Loading Test Strips into the
Feeders” on page 2-20. The test strips and main feeder settings cannot be changed here.
AX-4060 2-24
2.3.6 Preparing Samples
Transfer samples into sample tubes, load the tubes into the sample racks, and place the sample racks in the sampler of
the instrument. See “2.2.2. Handling Samples” on page 2-11 to learn precautions on samples.
b
NOTE:
If the sample tube comes with a cap, make sure the
diameter at the top is less than 20 mm.
REFERENCE: Min. 5 mm
To have the built-in barcode unit read barcodes properly, label
the tubes as shown on the right.
Min. 30 mm
a Fill the sample tube with the volume of sample shown below. Min.
• 2 mL or more 10 mm
• Between 40 mm from the bottom and 10 mm from the top
IMPORTANT:
An insufficient volume of sample may produce incorrect Min. 2 mL
Min.
results. 40 mm
If the amount of sample exceeds the specified volume, it
may spill out.
AX-4060 2-25
Chapter 2 Measurement
a Place the sample tubes into the ports of the item rack.
• Use an item rack (rack ID #01 to #10) assigned to the feeder that
contains the test strips to be used for measurement.
• Optional normal racks can also be used as an alternative. Gray adapters
NOTE:
If the rack transportation method is set to “loop”, load the
first 10 samples into the start rack. Starting a batch with
another type of rack may cause double measurement on
samples. See page 2-7.
Item rack
Sample
NOTE: tubes
Fit the bottom of the sample tubes into the recessed portion
of the rubber cushions so that the tubes stand straight.
Placing tubes out of position may cause sample aspiration
to fail and could even damage the nozzle.
Rubber
cushions
AX-4060 2-26
4 Load the sample racks into the sampler.
a Hold the sample rack with the marker facing you and place it on
the loading side of the sampler.
• First, place the rack at the frontward of the loading side, fit the
recess at the lower right of the rack into the guide inside the
sampler, and slide the rack backward.
• The loading side can contain up to 5 racks.
REFERENCE: Marker
When the rack transportation method is set to “loop”, place the
start rack at the beginning. The unloading side of the sampler
can also be used to load racks (up to 5 racks). See “ Loop
transportation” in “2.1.3. Measurement Terminology” on page
2-7.
NOTE:
If sample spills on the sampler, immediately wipe it off.
Crystallized sample may hinder smooth transportation of the
sample racks, and consequently cause trouble.
AX-4060 2-27
Chapter 2 Measurement
Discard used test strips, sample and protective gloves in accordance with local regulations
for biohazardous waste.
Safety devices may trip and automatically stop operation of the instrument if the top cover,
front cover, maintenance cover or side cover is opened. Do not open the covers unless
required. In the case of an automatic stop, some aspirated samples may not be measured
properly. Check the printed results reports thoroughly, and test the samples again if necessary.
a On the standby screen, check if the settings of the test strips and
Ready for measurement
main feeder are correct. 2012-12-01 10:00
• To change the settings, see step 1 in “2.3.4. Loading Test Strips
Measurement start No.
into the Feeders” on page 2-20. 0001
• For information on the main feeder, see “REFERENCE: Main Test strips in feeder 1
1:10EA
feeder” on page 2-20. Test strips in feeder 2
2: 9UB
AX-4060 2-28
3 Set the measurement start number.
For information on the measurement start number, see “ Measurement number” in “2.1.3. Measurement
Terminology” on page 2-5.
BS OK Cancel
AX-4060 2-29
Chapter 2 Measurement
4 Prepare samples.
a Pour sample into sample tubes and load them into the sampler.
• See “2.3.6. Preparing Samples” on page 2-25.
a Press to start.
Measuring...
• The first sample rack will be transported to the aspiration position 2012-12-01 10:15
while “Waiting for rack…” is displayed.
Port No.
0001
Waiting
Measurement No. for rack...
0150
ID
------------------
Test strip type
1:10EA
Stop
• The nozzle will come down to aspirate the sample from the first
Measuring...
sample tube, and then the measurement operation will take place. 2012-12-01 10:15
• When the result of the sample is obtained, it is reported on a
Port No.
printout. See “2.6.2. Printed Results Report” on page 2-58. 0001
• The following samples are processed in the same way. Measurement No.
0150
ID
------------------
Test strip type
1:10EA
Results Stop
Do not touch the sample rack being grabbed at the rear of the sampler. The rack can move
suddenly, which is very dangerous. When adding sample racks to the sampler during
measurement, keep hands away from the rack at the rear and place new racks at the front.
The test strip storage section may be driving while measurement is in progress. Do not
touch inside the storage section directly with hands when adding test strips in the feeder.
Contact with the drive mechanism may cause injury.
REFERENCE:
To add test strips during measurement:
Open the feeder cover. You will see “W006: Close the feeder cover.” on the screen. Add new test strips in the
feeder, close the cover, and then press OK to clear the warning.
AX-4060 2-30
REFERENCE:
View
To view results:
Press Results to view the latest result. Pressing <<<<<<<< or Date 2012-12-01 10:16 Kind NORMAL
No. 0120 Po. 001-05 Strip 1:10EA
>>>>>>>> displays the previous or next result. To return to the ID 123456789012345678 Med.
GLU - *PRO 4+
[Measuring...] screen, press Go back . URO NORMAL BIL -
PH 7.0
*KET 4+ !BLD +-
NIT - LEU -
S.G. 1.000
TURB - COLOR LIGHT YELLOW
<<<<<<<< >>>>>>>> Go back
REFERENCE:
Measuring...
To suspend measurement in progress: 2012-12-01 10:20
Press Stop or . The instrument will display
Port No.
“Suspended”, and stop the measurement operation. You can 0021
resume the operation by pressing Start within a minute. If Measurement No.
more than 1 minute elapses, the instrument will proceed with Suspended 0150
ID
end process and can no longer resume the suspended ------------------
operation. Depending on the timing the stop key is pressed, Test strip type
1:10EA
some already-aspirated samples may not be measured
properly. View the printed reports to check if correct results are
Start
obtained.
AX-4060 2-31
Chapter 2 Measurement
a Remove the test strips from the feeder, and put them back in the
bottle.
AX-4060 2-32
2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample
Port STAT measurement is for measuring a single sample loaded into the STAT port located at the center of the
sampler. The STAT port can be used for measuring only one sample while the instrument is on standby or interrupting
normal measurement to measure an urgent sample. To interrupt normal measurement to measure multiple samples,
“rack STAT measurement” can be performed. See “2.4.3. Rack STAT Measurement: Measuring Higher Priority
Samples” on page 2-37.
Discard used test strips, sample and protective gloves in accordance with local regulations
for biohazardous waste.
a Place the sample tube straight into the STAT port. Sample
b While pressing the “PUSH” mark, slide the STAT port toward
the main instrument and push it in place.
c Gently pull the STAT port toward you to ensure the port is
PU
SH
locked.
STAT port
AX-4060 2-33
Chapter 2 Measurement
OK Cancel
OK Cancel
Item Description
Test strip Select the feeder to use for STAT measurement. Press the hyphen key to change the feeder
number. On the right of the feeder number, the type of test strips currently set for the feeder is
shown.
Measurement No. Enter the measurement number for the sample. For example, to enter “0200”, press [0], [2], [0]
and [0] in that order.
ID Enter the ID for the sample. The ID can be up to 18 characters long and contain numbers,
letters and symbols. For more information, see “ Entering numbers and letters” in “1.7.2.
Basic Operations” on page 1-49. The barcode reader can also be used to read the ID from the
barcode labeled on the sample tube.
b Press OK . <0001>
ID
<------------------>
Place sample in STAT port.
OK Cancel
AX-4060 2-34
5 Start the port STAT measurement.
How the STAT measurement takes place depends on the status of On standby
the instrument when is pressed in step 3.
STAT reservation
a Check the settings on the [STAT reservation] screen, and press Test strip
1:10EA
Start to start measurement. Measurement No.
0002
REFERENCE: ID
060108-001-00248
Warning “W002” occurs with a beep if the STAT port is out of
the sample aspirating position. Place the sample in the STAT
port correctly and press OK . Start Cancel
Stop
AX-4060 2-35
Chapter 2 Measurement
• The instrument will then operate in a different way depending on the status before performing STAT measurement.
a Press the “PUSH” mark on the STAT port toward the main
b
instrument to unlock the stopper, and then slide the port toward
you.
PU
SH
AX-4060 2-36
2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples
Rack STAT measurement allows you to have up to 7 samples measured prior to the samples waiting for normal
measurement in the sampler. This is accomplished by loading the higher priority samples into the STAT and control
rack and placing the rack between the sample racks currently loaded in the sampler. Rack STAT measurement can also
be carried out during standby.
Prepare: STAT and control rack, sample tubes and protective gloves
Discard used test strips, sample and protective gloves in accordance with local regulations
for biohazardous waste.
b Place the sample tubes straight into ports 1 to 7 with the orange Orange adapters
REFERENCE:
Do not place samples in ports 8 to 10 with the dark blue
adapters, as they are dedicated to control measurement.
Black
label
AX-4060 2-37
Chapter 2 Measurement
If you use the test strips in the main feeder, skip this step and go to step 3. The main feeder is indicated by a blue
background on the standby screen.
a To use the test strips in the non-main feeder, press to go to the [STAT reservation] screen.
c Below [Test strip], select the feeder that contains the test strips to
STAT reservation
be used.
Below [Measurement No.], select the measurement start number Use rack
for STAT measurement. Test strip
• For instructions, see step 4 in “2.4.2. Port STAT Measurement: [1:10EA]
Measurement No.
Measuring a Higher Priority Sample” on page 2-34. <0010>
d Press OK .
OK Cancel
a Place the STAT and control rack on the loading side of the Rack in aspirating position
sampler.
• If there are some racks waiting for normal measurement on the
loading side, keep the rack at the aspirating position (furthest
from you) as it is and slide the other racks toward you to make
room for the STAT and control rack.
• If the loading side is full with racks, remove one of them and
insert the STAT and control rack.
STAT and control rack
During normal measurement, the aspirating nozzle descends into the ports of the rack located
furthest from you. For your safety, do not move the rack in the process of aspiration.
NOTE:
If sample spills on the sampler, immediately wipe them off. Crystallized sample may hinder smooth
transportation of the sample racks, and consequently cause trouble.
AX-4060 2-38
4 Start the rack STAT measurement.
How the STAT measurement takes place depends on the status of the instrument.
• When the sample aspiration of the STAT and control rack is completed, the rack will be discharged to the unloading
side of the sampler.
a When aspiration of the remaining normal measurement samples is completed, remove the STAT and control rack
from the sampler.
AX-4060 2-39
Chapter 2 Measurement
Discard used test strips, sample and protective gloves in accordance with local regulations
for biohazardous waste.
REFERENCE:
Begin small volume measurement from the standby screen. Although the STAT port is used for small volume
samples, normal measurement cannot be interrupted for the small volume samples unlike in STAT
measurements.
IMPORTANT:
An insufficient volume of sample may produce incorrect
Min. 1 mL
results. Min. 35 mm
a Place the sample tube straight into the STAT port. Small volume
sample
b While pressing the “PUSH” mark, slide the STAT port toward
the main instrument and push it in place.
c Gently pull the STAT port toward you to ensure the port is
PU
locked.
SH
STAT port
AX-4060 2-40
3 Switch to the small volume measurement mode.
OK Cancel
OK Cancel
Item Description
Test strip Select the feeder to be used for small volume measurement. Press the hyphen key to change
the feeder number. On the right of the feeder number, the type of test strips currently set for the
feeder is shown.
Measurement No. Enter the measurement number for the sample. For example, to enter “0200”, press [0], [2], [0]
and [0] in that order.
ID Enter the ID for the sample. The ID can be up to 18 characters long and contain numbers,
letters and symbols. For more information, see “ Entering numbers and letters” in “1.7.2.
Basic Operations” on page 1-49. The hand-held barcode reader can also be used to read the
ID from the barcode labeled on the sample tube.
b Press OK .
AX-4060 2-41
Chapter 2 Measurement
Test strip
REFERENCE: 1:10EA
Measurement No.
Warning “W002” occurs with a beep if the STAT port is out 0002
of the sample aspirating position. Place the sample correctly ID
and press . 060108-001-00248
OK
Press Stop to stop measurement.
Start Cancel
a Press the “PUSH” mark on the STAT port toward the main a
instrument to unlock the stopper, and then slide the port toward
PU
SH
you.
AX-4060 2-42
2.5 Quality Control (QC)
Results from control and check measurements can be saved and used as daily records for managing instrument
accuracy.
Prepare: Controls that are commercially available or manufactured by ARKRAY*, STAT and control rack, sample
tubes and protective gloves
* For information on controls manufactured by ARKRAY, contact your distributor.
Discard used test strips, control and protective gloves in accordance with local regulations
for biohazardous waste.
REFERENCE:
For the controls labeled with barcodes, “control IDs” read from the barcodes are automatically assigned to the
corresponding control measurement results.
When expected value determination is not desired:
Follow the steps below, referring to the instructions described in “REFERENCE: When expected value
determination is not desired”. Control measurement results obtained with this method are indicated as shown
below.
Displayed report: Kind CONTROL
Printed report: Control-L, Control-M, Control-H
* From the left, “port 8, low concentration”, “port 9, middle concentration” and “port 10, high
concentration”
AX-4060 2-43
Chapter 2 Measurement
The test strips in the main feeder are always used for control measurement.
a On the standby screen, check if the main feeder and the test strips
Ready for measurement
for the feeder are set as you intend. 2012-12-01 10:00
• The main feeder is indicated by a blue background.
Measurement start No.
0010
Test strips in feeder 1
1:10EA
Test strips in feeder 2
2: 9UB
3 Prepare controls.
Min.
10 mm
IMPORTANT:
Carefully read the package inserts of the controls before
use.
Min. 2 mL of control
Min.
a Fill the sample tube with the volume of control shown below. 40 mm
• 2 mL or more
• Between 40 mm from the bottom and 10 mm from the top
IMPORTANT:
An insufficient volume of control may produce incorrect
results.
If the amount of control exceeds the specified volume, it
may spill out.
AX-4060 2-44
REFERENCE: Min. 5 mm
To have the built-in barcode unit read barcodes properly, label
the tubes as shown on the right.
Min. 30 mm
a Insert the sample tubes into ports 8, 9 and 10 (with dark blue
adapters) in that order.
• You can load any control into any port from 8 to 10. The type of Keep empty.
control in each port is specified in a later step.
Dark blue
REFERENCE:
adapters
When expected value determination is not desired:
Load the controls as shown below.
Black
Port 8: Low concentration control (L)
label
Port 9: Middle concentration control (M)
Port 10: High concentration control (H) STAT and control rack
Do not place the controls in ports 1 to 7 with the orange
adapters, as they are dedicated to rack STAT
measurement.
To have the built-in barcode reader read barcodes properly,
Barcode label
labels on the tubes must be facing the rear side of the
sample rack.
AX-4060 2-45
Chapter 2 Measurement
a Hold the sample rack with the marker facing you and place it on
the loading side of the sampler.
• First, place the rack at the frontward of the loading side, fit the
recess at the lower right of the rack into the guide inside the
sampler, and slide the rack backward.
NOTE: Marker
If control spills on the sampler, immediately wipe it off.
Crystallized control may hinder smooth transportation of the
STAT and control rack, and consequently cause trouble.
REFERENCE:
For example, to enter “0150”, press [0], [1], [5] and [0] in that
order. To correct the number, press BS to delete the
digits one by one, and enter a new number. BS OK Cancel
AX-4060 2-46
7 Register the controls.
Register the controls used for control measurement and set the upper and lower limits of the expected range. If the
controls have already been registered, perform the procedure through step 7-b and then go to step 8.
REFERENCE:
When expected value determination is not desired:
It is not necessary to register and select the type of controls. Go to step 9.
Go back
Port 8 : CONTROL(L)
[None selected ]
Port 9 : CONTROL(M)
[None selected ]
Port 10 : CONTROL(H)
[None selected ]
AX-4060 2-47
Chapter 2 Measurement
g Press Register .
• A message window will open to ask if you want to save your changes.
NOTE:
Keep the power on while saving the settings.
OK Cancel
AX-4060 2-48
8 Select the controls used for control measurement.
Select the controls you want to use for the control measurement from the registered controls.
a Select the type of controls that are loaded into ports 8 to 10.
Control measurement
• To move the cursor down, press , and to move up, press (0310) 2012-12-01 10:00
.
Port 8 : CONTROL(L)
• Press the hyphen key to change the options. [NO.1 Aution Check1 ]
Port 9 : CONTROL(M)
REFERENCE: [None selected ]
If [None selected] is selected, expected value determination
Port 10 : CONTROL(H)
will not be performed for the control in that port. [None selected ]
REFERENCE:
When expected value determination is not desired:
Press .
Stop
• The nozzle will come down to aspirate the first control, and then
Ready for measurement
the measurement operation takes place. 2012-12-01 10:17
• When the result is obtained, it will be printed. See “2.6.9. QC
Port No.
Control Measurement Result Report” on page 2-67. 0001
• The following controls are processed in the same way. Measurement No.
0001
ID
__________________
Test strip type
1:10EA
Start Stop
AX-4060 2-49
Chapter 2 Measurement
REFERENCE:
To view results:
Press Results to view the latest result. Pressing <<<<<<<< or >>>>>>>> displays the previous or next result.
To return to the [Measuring...] screen, press Go back .
To stop control measurement in progress:
Press Stop . The instrument will proceed to the breaking process and put itself on standby.
• The STAT and control rack will be discharged to the unloading side of the sampler.
REFERENCE:
In the case that control measurement was carried out at the beginning or in course of normal measurement,
normal measurement will start or resume at this point.
Results that fall outside the range of expected values will be indicated as follows.
Abnormal marks
View
Either of the following marks will be added to abnormal results on
Date 2012-12-01 10:10 Kind QC
the displayed and printed reports. No. 0120 Po. 001-05 Strip 1:10EA
: Exceeds the upper limit. ID ------------------
GLU - PRO 4+
: Exceeds the lower limit. URO NORMAL BIL -
PH 7.0
KET 4+ BLD +-
Error message “Control measurement result error” NIT - LEU -
This message will be added to the printed reports. See “5.4.1. S.G. 1.000
TURB - COLOR LIGHT YELLOW
Results-Related Errors (Printed Results Reports)” on page 5-18.
<<<<<<<< >>>>>>>> Go back
REFERENCE:
For information on printed reports and error messages, see
“2.6.9. QC Control Measurement Result Report” on page 2-67.
AX-4060 2-50
2.5.2 Performing Check Measurement
If you suspect obtained results are inadequate, use the supplied check strips to examine the status of the instrument.
The check strip container holds two gray strips and two white strips. Use a pair of white and gray strips for check
measurement at a time.
Prepare: Gray and white check strips (one for each color), blower brush, alcohol, cloth, tissue paper and
protective gloves
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
IMPORTANT:
Do not touch the pad area on the check strips. Use of strips contaminated by sebum may produce incorrect
results.
NOTE:
Ensure you have the check strips that come with the instrument. Measuring other test strips in the check
measurement mode may cause trouble or damage to the instrument.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
NOTE:
Without cleaning these parts before check measurement, the check strips may be contaminated and
become unusable.
After removing the test strips from the feeders for cleaning, cover the strips with tissue paper to protect them
from dust.
AX-4060 2-51
Chapter 2 Measurement
Go back
3 Select the feeder for the first check strip (white strip).
OK Go back
AX-4060 2-52
4 Prepare a white check strip.
measurement.
Reflectivity label
a Open the cover of the feeder selected in step 3. White check strip
• Turn the locking lever of the feeder counterclockwise to open the Pad area facing down
feeder cover.
c Place the first check strip (white strip) in the loading slot.
Black marker
NOTE:
Hold the test strip with the black marker to the rear of the
feeder and facing down. Put the whole strip down on the
loading slot. Incorrect loading may cause trouble to occur.
Loading
slot
d Press Start .
Check measurement
(0320) 2012-12-01 10:10
Set check strip.
Start Go back
Measuring...
Please wait...
AX-4060 2-53
Chapter 2 Measurement
Measurement completed.
450[nm] 89.3 %
525[nm] 93.1 %
f Press Go back to return to the [QC] screen. 562[nm] 88.5 %
635[nm] 9.7 %
760[nm] 100.0 %
Print Go back
Wavelengths Reflectivity
b Select the same feeder as the one for the first strip.
Check measurement
• For detailed instructions, see step 3. (0320) 2012-12-01 10:15
Feeder No.
[1]
d Load the gray test strip into the feeder selected in step 6-b. Gray check strip
• For detailed instructions, see step 5. Pad area facing down
Black marker
Loading
slot
AX-4060 2-54
e Press Start to start check measurement.
• When check measurement is completed, the obtained result will Start Go back
be reported on the screen.
Measurement completed.
***** 2012-12-01 10:15 ****
450[nm] 88.5 %
525[nm] 95.1 %
562[nm] 88.4 %
635[nm] 9.4 %
760[nm] 100.0 %
Print Go back
Wavelengths Reflectivity
a Check the two printed results reports to see if the obtained reflectivity of each wavelength falls within the range
listed on the container label.
REFERENCE:
For information on examples of the check measurement result report, see “2.6.6. Check Measurement Result
Report” on page 2-64.
Within range:
The instrument is working correctly. Go to step 9.
Out of range:
Either the instrument or the check strips are abnormal. Perform a check measurement again. Press Go back to return
to the [QC] screen. Take the remaining two check strips out of the container, and repeat from step 4 on page 2-53. Go
to step 8 when completed.
NOTE:
If the printed results report includes an error message, clear the error as follows.
• Reflection light intensity drift: Internal measurement operation is interfered by lights coming from outside
of the instrument. Remove the cause, and use the same check strips to retry
check measurement.
• Test strip out-of-position: The check strip is out of position. Use the same check strips to retry check
measurement.
AX-4060 2-55
Chapter 2 Measurement
a Check the second result reports to see if the results fall within the range listed on the container label.
Within range:
The instrument is working correctly. However, the check strip used for the first check measurement are abnormal. Do
not use these strips again. Go to step 9.
Out of range:
There is something wrong with the instrument. Go to step 9, and then, perform optical unit calibration (see “3.6.3.
Performing Optical Unit Calibration” on page 3-35.
b Remove the check strips from the waste box and store the strips Check strips
in the container.
c Load the test strips removed from the feeder in step 1 into the
feeder as they were.
• View the standby screen to see if the combination of the test strips
and feeder is correct.
d Close the feeder cover, and turn the locking lever clockwise to
lock the cover.
AX-4060 2-56
2.6 Displayed and Printed Reports
This section describes what information the displayed and printed reports provide.
REFERENCE:
Any information including results and error lists is not printed out if the built-in printer is disabled.
Example:
View
Date 2012-12-01 10:16 Kind NORMAL 3. Measurement date and time, 1. Type of measurement
No. 0120 Po. 001-05 Strip 1:10EA 1. Measurement No.,
ID 123456789012345678 Med. 4. Rack-port No., 4. Feeder No. : Type of test strip
GLU - *PRO 4+
URO NORMAL BIL - 2. ID, 10. Medication information
PH 7.0
*KET 4+ !BLD +- 5. Results obtained with the test strip
NIT - LEU -
S.G. 1.000 7. Specific gravity
TURB - COLOR LIGHT YELLOW 8. Color tone
6. Turbidity
AX-4060 2-57
Chapter 2 Measurement
Example:
1. Abnormal mark, type of measurement, measurement No.
2. ID
3. Measurement date and time, ambient temperature
4. Rack-port No., type of test strip (feeder No.)
9. Error message
Abnormal mark
An abnormal result is flagged with a black circle ( ) or question mark (?). The whole first line appears in reverse
video to make it immediately recognizable. The question mark is printed in priority to the black circle.
The sample is positive, false positive or abnormally colored.
? The instrument is operating abnormally.
Example:
AX-4060 2-58
Type of measurement
There are 6 types of measurements as listed below.
Measure Normal measurement
Stat Port or rack STAT measurement
Control-L Low-concentration control measurement without expected value determination
Control-M Middle-concentration control measurement without expected value determination
Control-H High-concentration control measurement without expected value determination
Small-vol Small volume measurement
Measurement number
An assigned measurement number between 0000 and 9999 appears.
2. ID
The ID read from the sample tube with the barcode reader during measurement. An ID can be a maximum of 18
characters long, and is padded with spaces if it is shorter. For samples with no ID, 18 hyphens (-) appear instead.
REFERENCE:
The date format can be changed to “day (2 digits) - month (2 digits) - year (4 digits)” or “month (2 digits) - day
(2 digits) - year (4 digits)”. To have the parameter settings changed, contact your distributor.
Example: “Po. 004-08” shows the sample is loaded in port 8 of the fourth sample rack.
Feeder number (1 or 2)
AX-4060 2-59
Chapter 2 Measurement
Abnormal mark
Abnormal results obtained with the test strips are flagged with one of the abnormal marks listed below.
(Blank) Normal (negative)
* Abnormal value (positive)
! Abnormal color (positive)
? False positive
* Abnormal results flags are printed in the order of “?”, “!” and “*”.
Qualitative value
Qualitative values are indicated as “NORMAL” or a number preceded by “+”, “-” or “±”.
Semiquantitative value/reflectivity
A semiquantitative value is indicated as the concentration and its unit.
REFERENCE:
The qualitative or semiquantitative values appear by default, however they can be replaced with qualitative value
and reflectivities. For instructions, see “3.2.2. Using a Different Results Format” on page 3-5.
Example:
6. Turbidity
Qualitative values
Qualitative values are shown as follows:
- Clear
1+ Turbid
2+ Dense turbid
Turbidity value
The obtained turbidity value appears when the [Results display format] has been set to [Reflectivity] (see “3.2.2. Using
a Different Results Format” on page 3-5).
AX-4060 2-60
Error
If an incorrect turbidity result is obtained, either of the following messages will be added. For more information, see
“5.4.3. Turbidity Measurement-Related Errors (Printed Results Report: TURB)” on page 5-22.
CAL. ERR. The calibration result of the turbidity meter is abnormal.
ERROR Turbidity measurement was not performed for some reason.
S.G. value
The obtained S.G. value will appear.
Errors
If an incorrect S.G. result is obtained, any of the following messages will be added. For more information, see “5.4.2.
S.G. Measurement-Related Errors (Printed Results Report: S.G.)” on page 5-21.
UNDER The result is lower than the specified range.
OVER The result is higher than the specified range.
-------- S.G. was not measured for some reason.
CAL. ERR. S.G. calibration has not been performed yet.
8. Color tone
The color tone of samples is determined from 23 colors, which include 21 combinations of 7 colors (yellow, orange,
brown, red, violet, blue and green) and 3 intensity levels (light, normal and dark), colorless, and others.
COLORLESS
YELLOW LIGHT, normal and DARK are indicated for each color.
ORANGE
Example: LIGHT YELLOW, YELLOW and DARK YELLOW
BROWN
RED
VIOLET
BLUE
GREEN
OTHER
AX-4060 2-61
Chapter 2 Measurement
9. Error Messages
If an error related to measurement or computing occurs, an appropriate message is added at the end of the results report.
For more information, see “5.4.1. Results-Related Errors (Printed Results Reports)” on page 5-18.
Message Description
No sample No sample was detected.
Skipped The sample was not measured.
Wrong type of test strip The type of the test strip was incorrect.
Reflection light intensity drift The light intensity is drifting.
Excess reflectivity The reflectivity was excessively high.
Test strip out-of-position The test strip was placed out of the correct position.
Abnormal sampling The nozzle could not spot the sample on the test strip.
Example:
Measurement date
AX-4060 2-62
2.6.4 Error and Trouble List (Automatic Report)
If an error or trouble occurs, the appropriate code is automatically reported on a printout. An error code consists of an
“E” and a 3-digit number, and a trouble code consists of a “T” and a 3-digit number. For information on the error and
trouble codes, see “5.2. If an Error Occurs” on page 5-6 and “5.3. If Trouble Occurs” on page 5-11.
Example:
Measurement date and time
Error code (“E” and 3-digit number) or
trouble code (“T” and 3-digit number) and
its detailed information (3-digit number)
Example:
Measurement date and time
Error code (“E” and 3-digit number) or
trouble code (“T” and 3-digit number) and
its detailed information (3-digit number)
AX-4060 2-63
Chapter 2 Measurement
Example:
Type of measurement
Measurement date and time
Reflectivities
Wavelengths
When measurement was interfered with lights from outside of the instrument:
Error message
When the check strip was placed out of position and could not be measured:
Error message
AX-4060 2-64
2.6.7 List of Current Parameter Settings
A list of the current parameter settings can be manually printed out. For instructions, see “3.5.3. Printing the Current
Parameter Settings” on page 3-27.
Example:
Product name and software version
Beeper volume
Item racks (rack IDs) and assigned test strips (Feeder No.)
AX-4060 2-65
Chapter 2 Measurement
REFERENCE:
For instructions for printing out this report, see step 2-b in “2.3.3. Registering Test Strips” on page 2-18.
Example:
AX-4060 2-66
2.6.9 QC Control Measurement Result Report
Measurement results are printed as shown below when expected value determination is performed in QC control
measurement.
Example:
1. Abnormal mark, type of measurement, measurement No.
2. Measurement results
(abnormal mark, item name, qualitative value,
semiquantitative value/reflectivity*)
3. Error message
Abnormal Mark
An abnormal result is flagged with a black circle ( ) or question mark (?). The whole first line appears in reverse
video to make it immediately recognizable. The question mark is printed in priority to the black circle.
There are one or more measurement values that exceed the upper or lower limit.
? There is something wrong with the instrument.
Example:
Type of Measurement
“QC-Measure” is printed.
AX-4060 2-67
Chapter 2 Measurement
2. Measurement Result
3. Error Messages
If an error related to measurement or computing occurs, an appropriate message is added at the end of the results report.
For more information, see “5.4.1. Results-Related Errors (Printed Results Reports)” on page 5-18.
Message Description
No sample No sample was detected.
Skipped The sample was not measured.
Wrong type of test strip The type of the test strip was incorrect.
Reflection light intensity drift The light intensity is drifting.
Excess reflectivity The reflectivity was excessively high.
Test strip out-of-position The test strip was placed out of the correct position.
Abnormal sampling The nozzle could not spot the sample on the test strip.
Control measurement result error The obtained control measurement result was outside the defined range.
AX-4060 2-68
Chapter 3 Auxiliary Operations
This chapter describes auxiliary operations including result printing,
measurement settings and initial settings.
AX-4060 3-1
Chapter 3 Auxiliary Operations
Main menu
(0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 3-2
[Initial settings] screen (No. 3000)
No. Option Description (default bolded) Page
3100 Date and time setup Allows you to adjust the system date and time that appears on the display 3-17
and printed reports.
Date: present date, Time: present time
3200 Printer setup Enables or disables the built-in printer. 3-18
Use/No use: Use, No use
3300 External output setup Enables or disables the external output. 3-20
Use/No use: Use, No use
3400 Beeper volume setting Controls the volume of the beeper. 3-22
Beeper volume: 0 to 9 (Default: 5)
AX-4060 3-3
Chapter 3 Auxiliary Operations
Menu Tree
Main menu
2: Results 1: Print
2: Transmit
3: View
4: Delete
2: Printer setup
3: Parameter settings
AX-4060 3-4
3.2 [Parameter settings] Menu
For proper use of the item racks, assign feeder 1 or 2 to each item
Rack and test strip setup
rack (rack IDs #01 to #10) before running tests. For example, you (1100) 2012-12-01 10:00
can set it so that samples in the item rack “#01” are measured with
#01 [ ]
the test strips in “feeder 1”. The feeder can be feeder 1, 2 or the main #02 [ ]
feeder (represented as ). #03 [1:10EA]
#04 [1:10EA]
#05 [1:10EA]
#06 [1:10EA]
For detailed instructions, see “2.3.5. Assigning the Type of Test #07 [2:9UB ]
Strips to the Item Racks” on page 2-23. #08 [2:9UB ]
#09 [2:9UB ]
#10 [2:9UB ]
OK Cancel
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 3-5
Chapter 3 Auxiliary Operations
b Press OK .
• A message window will open to ask if you want to save your
changes. OK Cancel
AX-4060 3-6
3.2.3 Configuring the Measurement Numbering System
You can configure how measurement numbering is performed.
[Measurement start No.] [Continue from previous batch] Assigns sequential measurement numbers and rack
numbers through batches.
[Initialize for every batch] Resets the measurement number at the beginning of
each batch.
[Measurement No.] [Assign to samples] Assigns measurement numbers to samples.
[Assign to ports] Assigns measurement numbers to all of the ports
regardless of whether the ports have samples or not.
IMPORTANT:
When [Measurement No.] is set to [Assign to ports], the instrument skips one or more samples from the
beginning of a batch depending on the set measurement start number. This takes place because
measurement numbering is made so that the ones place of the port number matches that of the measurement
number. For example, when the measurement start number is set to “0015”, the instrument skips ports 1 to 4
and measures samples from port 5.
Skipped
1st rack
1 2 3 4 5 6 7 8 9 10
0021 0022 0023 0024 0025 0026 0027 0028 0029 0030
2nd rack
1 2 3 4 5 6 7 8 9 10
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 3-7
Chapter 3 Auxiliary Operations
b Press OK .
• A message window will open to ask if you want to save your
changes. OK Cancel
NOTE:
Keep the power on while saving the settings.
OK Cancel
b Press Go back twice on the [Parameter settings] screen to return
to the standby screen.
AX-4060 3-8
3.3 [Results] Menu
The results obtained by measurement are stored in memory, and can be retrieved anytime as printed or displayed
reports or external output data. If the memory becomes full, the oldest data is replaced with the latest one. Note that
the deleted results can never be recovered. The maximum number of results that can be stored in memory depend on
the type of measurement as below.
REFERENCE:
You may not obtain printed reports or transmit data to an external device if the built-in printer or external output
capability is disabled. For more information, see “3.4.2. Enabling/Disabling the Built-in Printer” on page 3-18
and “3.4.3. Enabling/Disabling the External Output” on page 3-20.
Lists of errors, abnormal results and parameter settings can also be printed out. For instructions, see “3.5.
[Print] Menu” on page 3-24.
b Select [2 Results].
Main menu
• The [Results] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
1 Print
2 Transmit
3 View
4 Delete
AX-4060 3-9
Chapter 3 Auxiliary Operations
a Select the results you want to print/transmit. This can be replaced with “Transmit (2200)”.
• See the table below for information on available options.
Print
• To select an option, press the hyphen key. (2100) 2012-12-01 10:00
• To move the cursor down, press , and to move up, press
Date
. <12-11-28> - <12-11-30> (YY-MM-DD)
• Below [Date], press the hyphen key to move the cursor among Measurement
[Normal & STAT measurements ]
the year, month and day entry fields, and press to move Results
[All ]
from the start date field (left) to the end date field (right). For Range of results
more information, see “ Entering dates” in “ Entering [All ]
numbers and letters” in “1.7.2. Basic Operations” on page 1-49.
BS OK Cancel
Parameter Description
Date Specify the range of days when the results you want were obtained. Enter the start date in the left
field, and the end date in the right field. Ensure the right field contains a later date than the left
field.
Measurement Select the type of measurement from:
[Normal & STAT measurements], [Normal measurement], [STAT measurement],
[Control measurement], [Check measurement] and [QC measurement].
• Small volume measurement is included in [Normal & STAT measurements] and [Normal
measurement].
• [Control measurement] is for control measurements without expected value determination.
• [QC measurement] is for control measurements with expected value determination.
• [Check measurement] cannot be selected on the [Transmit] screen.
Results Select the type of results from:
[All]: Normal, abnormal and barcode misread results
[Normal results only]: Normal results only
[Include abnormal results]: Normal and abnormal results
[Barcode misread]: Barcode misread results only
Range of results Select the range of results from:
[All]: Includes all results.
[Measurement No.]: Specifies a range of results by measurement number.
[Port No.]: Specifies a range of results by 4-digit port number.
[ID]: Specifies a specific result by ID.
REFERENCE:
For the [Range of results] setting, [Measurement No.] and [Port No.] allow you to specify one or more consecutive
results, whereas [ID] allows a single result only.
b Press OK .
Print
• When [Range of results] is set to [All], the results are soon output (2100) 2012-12-01 10:00
to the printer or external device.
Date
• When options other than [All] are selected, go to step 3. <12-11-28> - <12-11-30> (YY-MM-DD)
Measurement
[Normal & STAT measurements ]
Results
[All ]
Range of results
[Measurement No. ]
BS OK Cancel
AX-4060 3-10
3 Specify a range of results.
Print
For [Measurement No.]/[Port No.] (4-digit) (2100) 2012-12-01 10:00
• Enter the start number. Measurement No.
• Press to go to the end number entry field. <0001> - <2000>
• Enter the end number, and go to step 3-b.
• Ensure the end number is larger than the start number.
REFERENCE:
For example, to enter “0150”, press [0], [1], [5] and [0] in that
order. To correct the entry, press BS to delete digits one BS OK Cancel
by one, and enter a new value.
REFERENCE:
For detailed instructions, see “ Entering numbers and letters”
in “1.7.2. Basic Operations” on page 1-49. BS OK Cancel
b Press OK .
BS OK Cancel
AX-4060 3-11
Chapter 3 Auxiliary Operations
b Select [2 Results].
Main menu
• The [Results] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
c Select [3 View].
Results
• The [View] screen will appear. (2000) 2012-12-01 10:00
1 Print
2 Transmit
3 View
4 Delete
AX-4060 3-12
3 Specify a range of results.
REFERENCE:
For example, to enter “0150”, press [0], [1], [5] and [0] in that
order. To correct the entry, press BS to delete digits one
by one, and enter a new value.
BS OK Cancel
REFERENCE:
For detailed instructions, see “ Entering numbers and letters”
in “1.7.2. Basic Operations” on page 1-49. BS OK Cancel
AX-4060 3-13
Chapter 3 Auxiliary Operations
If the ID is filled with hyphens due to barcode misreading, you can enter a correct number using the alphanumeric keys
or optional hand-held barcode reader.
S.G. 1.000
REFERENCE: TURB - COLOR LIGHT YELLOW
For detailed instructions, see “ Entering numbers and letters” <<<<<<<< >>>>>>>> Go back
in “1.7.2. Basic Operations” on page 1-49.
AX-4060 3-14
3.3.3 Deleting Results and Trouble Logs from Memory
Unwanted results and trouble logs can be deleted from the memory. You can delete all of the results and trouble
information at once, or specific types of data only (normal and STAT measurement results, control measurement
results, check measurement results, QC measurement results or trouble list).
NOTE:
Deleted results and trouble logs can never be recovered.
b Select [2 Results].
Main menu
• The [Results] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
c Select [4 Delete].
Results
• The [Delete] screen will appear. (2000) 2012-12-01 10:00
1 Print
2 Transmit
3 View
4 Delete
a Select the type of data you want to delete, using the hyphen key.
Delete
• The available options include: [All], [Normal & STAT (2400) 2012-12-01 10:00
measurements], [Control measurement], [Check measurement],
Measurement
[QC measurement] and [Trouble list]. [Normal & STAT measurements ]
b Press OK .
• You will be asked if you want to delete the data.
OK Cancel
AX-4060 3-15
Chapter 3 Auxiliary Operations
Measurement
b Press Go back twice on the [Results] screen to return to the [[Normal & STAT measurements ]
standby screen. Delete data?
OK Cancel
AX-4060 3-16
3.4 [Initial settings] Menu
REFERENCE:
The instrument supports three date formats: “year-month-day (default)”, “day-month-year” and “month-day-year”.
This section explains the procedure based on the “year-month-day” format. If you are using another format, set a
new date accordingly. To have the date format parameter setting changed, contact your distributor.
a Set the date and time following the instructions on the screen.
• The date and time is displayed on the operator panel.
b Press to save your changes and return to the [Initial settings] screen.
AX-4060 3-17
Chapter 3 Auxiliary Operations
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
a Below [Use/No use], select [Use] or [No use] using the hyphen
Printer setup
key. (3200) 2012-12-01 10:00
Use/No use
b Press OK . [Use ]
• A message window will open to ask if you want to save the new
setting.
OK Cancel
AX-4060 3-18
3 Save your setting.
Use/No use
NOTE: [No use ]
Save setting changes?
Keep the power on while saving the setting.
AX-4060 3-19
Chapter 3 Auxiliary Operations
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
a Below [Use/No use], select [Use] or [No use] using the hyphen
External output setup
key. (3300) 2012-12-01 10:00
Use/No use
b Press OK . [Use ]
• A message window will open to ask if you want to save the new
setting.
OK Cancel
AX-4060 3-20
3 Save your setting.
Use/No use
NOTE: [No use ]
Save setting changes?
Keep the power on while saving the setting.
AX-4060 3-21
Chapter 3 Auxiliary Operations
REFERENCE:
The volume of the clicking sound that is heard when keys are pressed cannot be changed.
OK Cancel
AX-4060 3-22
b Press OK .
• A message window will open to ask if you want to save your
setting.
Beeper volume
NOTE: 5 [ >>>>> ]
Save setting changes?
Brightness
Keep the power on while saving the setting. 5 [ >>>>> ]
AX-4060 3-23
Chapter 3 Auxiliary Operations
NOTE:
The lists are not printed if the printer is disabled at the initial setting. For more information, see “3.4.2.
Enabling/Disabling the Built-in Printer” on page 3-18.
b Select [4 Print].
Main menu
• The [Print] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 3-24
2 Specify a range of history.
• The trouble list will be printed, starting with the latest log.
Trouble list
(4100) 2012-12-01 10:00
REFERENCE:
The message “Not found.” will appear if there is no matching Printing...
data in memory. Press OK to return to the [Print] screen. Please wait...
AX-4060 3-25
Chapter 3 Auxiliary Operations
b Select [4 Print].
Main menu
• The [Print] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
REFERENCE:
Abnormal results list
The message “Not found.” will appear if there is no matching (4200) 2012-12-01 10:00
data in memory. Press OK to return to the [Print] screen.
Print...
Please wait...
• After the completion of printing, the [Print] screen will appear
again.
AX-4060 3-26
3.5.3 Printing the Current Parameter Settings
You can print out a list of parameter settings that includes the use of the printer and external output, beeper volume
and the type of test strips for each feeder.
b Select [4 Print].
Main menu
• The [Print] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
Go back
AX-4060 3-27
Chapter 3 Auxiliary Operations
Stop
AX-4060 3-28
3.6 [Maintenance] Menu
The maintenance menu includes the functions listed below.
b Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 3-29
Chapter 3 Auxiliary Operations
1 Cleaning/Replacement
2 Maintenance information
3 S.G. calibration
4 Optical unit calibration
Go back
AX-4060 3-30
3.6.2 Performing S.G. Calibration
Measure low and high S.G. standard solutions to calibrate the instrument. It is recommended to perform S.G.
calibration once a month.
Prepare: Saccharose, purified water, urinometer, two sample tubes and sample rack (item rack, STAT and control rack,
start rack or normal rack)
IMPORTANT:
Use S.G. standard solutions that meet the following requirements unless preparing the solutions in steps 1
and 2.
• S.G. readings are between 1.000 and 1.050.
• Difference between the S.G. readings of the high and low solutions is 0.03 or higher.
Prepare the S.G. standard solutions just before carrying out calibration. Use of solutions stored for a long
period of time may produce incorrect calibration results.
IMPORTANT:
Min. 2 mL
An insufficient amount of low solution may cause incorrect Min. 40 mm
purified water
calibration results.
Low solution
a Use a urinometer to measure the S.G. values of the low and high solutions, and record them.
IMPORTANT:
The obtained readings are your standard S.G. values. Record these values correctly, as they are required in
later steps.
AX-4060 3-31
Chapter 3 Auxiliary Operations
IMPORTANT:
An insufficient amount of high solution may cause incorrect
Min. 2 mL
calibration results. Min. 40 mm
High solution
b Place the low solution tube into port 1 of the sample rack, and the Port 1: Low solution
high solution tube into port 2.
Port 2: High solution
IMPORTANT:
Load the two solutions into the correct ports respectively.
Loading them into the wrong ports may cause an error.
a Hold the sample rack with the marker facing you and place it on
the loading side of the sampler.
• First, place the rack at the frontward of the loading side, fit the
recess at the lower right of the rack into the guide inside the
sampler, and slide the rack backward.
NOTE: Marker
If solution spills on the sampler, immediately wipe it off.
Crystallized sample may hinder smooth transportation of the
sample racks, and consequently cause trouble.
AX-4060 3-32
b Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
1 Cleaning/Replacement
2 Maintenance information
3 S.G. calibration
4 Optical unit calibration
a Below [Standard solution (Low)], enter the S.G. value of the low
S.G. calibration
solution. (5300) 2012-12-01 10:00
• Use the numeric keys (0 to 9).
Standard solution (Low)
• The S.G. value acceptable here is between 1.000 and 1.050. <1.000>
• A decimal point is automatically added. Standard solution (High)
<1.040>
REFERENCE:
For example, to enter “1.030”, press [1], [0], [3] and [0] in that
order with no decimal point. To correct the number, press
BS to delete the digits one by one, and enter a new BS OK Cancel
number.
BS OK Cancel
AX-4060 3-33
Chapter 3 Auxiliary Operations
a Make sure the sample rack with the S.G. standard solutions is
S.G. calibration
correctly loaded into the sampler. (5300) 2012-12-01 10:00
Start Go back
Measurement completed.
a Wait until the [Maintenance] screen appears, and press Go back
twice. Please wait...
b Remove the sample rack with the standard solutions from the
sampler.
REFERENCE:
If the error “E120” occurs:
See “E120” in “5.2.2. Causes and Remedies” on page 5-9 to determine the cause of the error, and retry from step
6. If the error persists, there is something wrong with the instrument. Contact your distributor.
AX-4060 3-34
3.6.3 Performing Optical Unit Calibration
Calibrate the optical unit if the reflectivity for each wavelength falls outside of the defined range in the check
measurement and trouble with the instrument is suspected.
Prepare: White check strip (×1), blower brush, alcohol, cloth, tissue paper and protective gloves
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
IMPORTANT:
Do not touch the pad area on the check strips. Use of strips contaminated by sebum may produce incorrect
results.
NOTE:
Ensure you have the check strips that come with the instrument. Measuring other test strips in the check
measurement mode may cause trouble or damage to the instrument.
Before performing optical unit calibration, control the room temperature to within a range of 20°C to 25°C
and then allow the instrument to adjust to the room temperature. Otherwise, measurement may not be
performed because of warning “W007” or trouble “T222”.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
NOTE:
Without cleaning these parts before optical unit calibration, the check strips may be contaminated and
become unusable.
After removing the test strips from the feeders for cleaning, cover the strips with tissue paper to protect them
from dust.
AX-4060 3-35
Chapter 3 Auxiliary Operations
c Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
Feeder No.
b Press OK . [1]
• You will be asked to load the check strip.
OK Go back
AX-4060 3-36
4 Prepare a white check strip.
a Open the cover of the feeder selected in step 3. White check strip
• Turn the locking lever of the feeder counterclockwise to open the Pad area facing down
feeder cover.
NOTE:
Hold the test strip with the black marker to the rear of the
feeder and facing down. Put the whole strip down on the
loading slot. Incorrect loading may cause trouble to occur.
Loading
slot
d Press Start .
Optical unit calibration
(5400) 2012-12-01 10:10
Set check strip.
Start Go back
AX-4060 3-37
Chapter 3 Auxiliary Operations
Measurement completed.
Please wait...
REFERENCE:
If the error “E123” occurs:
See “E123” in “5.2.2. Causes and Remedies” on page 5-9 to determine the cause of the error, and retry from step
1. If the error persists, there is something wrong with the instrument. Contact your distributor.
b Pull out the waste box and remove the check strip from the box. Check strip
d Load the test strips removed from the feeder in step 1 into the
feeder as they were.
• View the standby screen to see if the combination of the test strips
and feeder is correct.
e Close the feeder cover, and turn the locking lever clockwise to
lock the cover.
b Check if the check measurement result falls within the defined range.
• If the result is within the range, the instrument is functioning normally.
• If the second result of the check measurement is out of range (in step 8 in “2.5.2. Performing Check Measurement”
on page 2-56), there is something wrong with the instrument. Contact your distributor.
AX-4060 3-38
Chapter 4 Maintenance
This chapter describes maintenance instructions for the instrument including
parts cleaning and replacement of consumables.
AX-4060 4-1
Chapter 4 Maintenance
Discard liquid waste, used parts and cleaning tools in accordance with local regulations for
biohazardous waste.
Keep the power off when opening the top cover or front cover for maintenance tasks.
Opening the covers with the power on may result in personal injury or electric shocks.
Use the maintenance and inspection check list (see “4.7. Maintenance Checklist” on page 4-50) to manage the timing
of these tasks.
Daily maintenance
Warning Maintenance task Cycle See page
Biohazard Waste box cleaning Every day or before 400 measurements 4-4
Biohazard Liquid waste disposal (drain bottle) Every day or before 600 measurements 4-6
Feeder cleaning Every three days 4-7
Test strip stopper cleaning Every three days 4-9
Biohazard Test strip tray washout Every three days 4-13
S.G. cell washout Every week 4-17
Consumable replacement
Warning Maintenance task Cycle See page
Washing solution replacement Every 600 measurements 4-20
Printer paper replacement If red lines appear on the paper 4-22
Monthly maintenance
Warning Maintenance task Cycle See page
Biohazard Washing bath washout Every month 4-23
Washing solution filter replacement Every month 4-25
AX-4060 4-2
As-needed maintenance
Warning Maintenance task Cycle See page
Biohazard Trap bottle drainage When liquid is collected in this bottle 4-26
Biohazard Drain pinch valve tube replacement If drainage is leaking from the pinch valve tube (e.g. 4-29
“T280”)
White plate replacement If warning “W007” occurs 4-31
Biohazard Cap seal replacement for the Every three years or before 270000 measurements 4-34
washing solution pump
Biohazard Cap seal replacement for the Every three years or before 270000 measurements 4-40
sampling pump
AX-4060 4-3
Chapter 4 Maintenance
Discard used test strips and protective gloves in accordance with local regulations for
biohazardous waste.
b Pull out the waste box located on the left panel of the instrument.
Waste box
AX-4060 4-4
2 Sterilize the waste box.
NOTE:
Ensure the waste box correctly fits into the instrument
before pushing it in. Incorrect installation may cause used
test strips to be scattered around inside the instrument or to
clog the test strip path.
AX-4060 4-5
Chapter 4 Maintenance
Discard liquid waste and protective gloves in accordance with local regulations for
biohazardous waste.
AX-4060 4-6
4.2.3 Cleaning the Feeders
Particles from the test strips can accumulate inside the feeders. This may cause the roller slot to clog or soil the reagent
pad area of the test strips, whereby producing incorrect measurement results. Clean the feeders every three days.
IMPORTANT:
Wear protective gloves when removing the test strips from the feeders. Do not touch the pad area on the test
strips with unprotected hands. Test strips contaminated with sebum may produce incorrect results.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
a Turn the locking lever (a) to unlock the feeder cover, and open
the cover (b). (b)
(a)
Open
Close
AX-4060 4-7
Chapter 4 Maintenance
b Wearing protective gloves, remove the test strips from the feeder.
c Cover the test strips with tissue paper to protect the strips from
dust.
Loading slot
b Load the test strips that were removed in step 2-b back into the
feeder. (a)
c Close the feeder cover (a). Turn the locking lever to lock the
cover (b).
(b)
d Clean the other feeder following the same procedure.
Feeder cover
AX-4060 4-8
4.2.4 Cleaning the Test Strip Stopper
Particles from the test strips can accumulate on the test strip stopper located at the bottom of the feeders. This may
cause running test strips to clog the stopper, consequently leading the measurement operation to stop with a trouble
alert. Clean the test strip stopper every three days along with the feeders.
IMPORTANT:
Wear protective gloves when removing the test strips from the feeders. Do not touch the pad area on the test
strips with unprotected hands. Test strips contaminated with sebum may produce incorrect results.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
a Wearing protective gloves, remove the test strips from the feeder.
• For detailed instructions, see step 2 on page 4-7.
b Cover the test strips with tissue paper to protect the strips from
dust.
AX-4060 4-9
Chapter 4 Maintenance
NOTE:
Do not apply excessive pressure to the feeder unit when in
the tilted position, as this may cause damage to the
instrument.
a Loosen the knurled screw on the test strip stopper by hand. Knurled screw
• If the screw is tight, use a coin or similar objects to remove it.
Test strip
stopper
AX-4060 4-10
c Slide the stopper in the direction of the arrow to remove it from
Test strip stopper
the feeder unit.
NOTE:
Be careful not to touch the nozzle while accessing the test
strip stopper and roller.
NOTE:
The shaded area shown on the right attracts
particles from the test strips. Blow the dust off using the
blower brush.
f Insert the test strip stopper in the direction of the arrow to attach
Test strip stopper
it to the feeder unit.
AX-4060 4-11
Chapter 4 Maintenance
h Tighten the knurled screw by hand to lock the test strip stopper. Knurled screw
Test strip
stopper
a Put the feeder unit back to the original position. Feeder unit
• Press the feeder unit downward until the latch clicks and the unit
locks in place.
b Close the side cover (a), and then maintenance cover (b). Maintenance cover
(b)
(a) Side
cover
AX-4060 4-12
4.2.5 Washing the Test Strip Tray
Particles from the test strips and urine samples can accumulate on the test strip tray inside the instrument. Wash and
sterilize the tray thoroughly every three days.
Prepare: Alcohol, cloth, protective gloves and sponge (soft enough to avoid scratching the tray)
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
NOTE:
Do not use thinner or other organic solvents to wash the test strip tray. Do not subject the tray to ultrasonic
cleaning. Inappropriate cleaning may deform or discolor the tray, possibly making it unusable.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
AX-4060 4-13
Chapter 4 Maintenance
NOTE:
Do not apply excessive pressure to the feeder unit when in
the tilted position, as this may cause damage to the
instrument.
a Pull out the test strip tray about 20 mm in the direction of the Introduction arms
arrow along the introduction arms.
b Taking care not to hit the tray against the arms, lift the test strip
tray up at an angle and remove the tray.
NOTE:
Avoid strong impact to the introduction arms while
removing the test strip tray. These arms are made of
fragile materials.
Be careful not to touch the nozzle while removing the test Test strip tray
strip tray.
Right side view
AX-4060 4-14
5 Wash and sterilize the test strip tray.
NOTE:
Do not use hot water to rinse the tray, as it may deform
the tray.
Protect the tray from scratches, which may prevent
smooth transportation of test strips.
Some portions of the tray attract more dirt than others.
Rinse the tray thoroughly until the whole tray is visually
clean.
c Use a cloth to wipe water off the tray, and allow it to dry.
a Place the test strip tray so that the introduction arms are visible Introduction arms
through the tray holes and the tray is flat.
b Slide the tray in until the arrow marks are completely visible. Arrow marks
• Push the tray until you feel some resistance and hear a click.
NOTE:
Be careful not to hit the introduction arms while installing the
tray.
Front view
AX-4060 4-15
Chapter 4 Maintenance
a Put the feeder unit back to the original position. Feeder unit
• Press the feeder unit downward until the latch clicks and the unit
locks in place.
b Close the side cover (a), and then maintenance cover (b). Maintenance cover
(b)
(a) Side
cover
AX-4060 4-16
4.2.6 Cleaning the S.G. Cell
The S.G. cell and flow lines become contaminated with protein or other matter as more urine tests are run. Remove
the dirt once a week. It takes about 5 minutes to complete the cleaning.
Prepare: 0.5% sodium hypochlorite solution (or commercially available detergent containing sodium hypochlorite of
the same concentration) and sample tube
1 Prepare a detergent.
b Make sure the standby screen is displayed, and load the sample
tube into the STAT port.
Detergent
Min. 2 mL
Min.
40 mm
c While pressing the “PUSH” mark, slide the STAT port toward
STAT port
the main instrument and push it in place. Then, gently pull the
port out to make sure the port is locked with the stopper.
PU
SH
b Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
AX-4060 4-17
Chapter 4 Maintenance
c Select [1 Cleaning/Replacement].
Maintenance
• The [Cleaning/Replacement] screen will appear. (5000) 2012-12-01 10:00
1 Cleaning/Replacement
2 Maintenance information
3 S.G. calibration
4 Optical unit calibration
Start Go back
AX-4060 4-18
3 When washout is completed...
a Press the “PUSH” mark on the STAT port toward the main
instrument to unlock the stopper, and then slide the port toward
you.
PU
SH
AX-4060 4-19
Chapter 4 Maintenance
Prepare: Concentrated Washing Solution 3 (for AUTION MAX), purified water and sealing film
NOTE:
Do not try to replace the washing solution while the instrument is running. Replacement while in operation may
produce incorrect measurement results or even cause trouble.
REFERENCE:
Purchase the Concentrated Washing Solution 3, which is not supplied with the instrument.
b Uncap the washing solution bottle, and discard the remaining Washing solution
solution. bottle cap
c Rinse the bottle with purified water to wash out old solution.
a Dilute Concentrated Washing Solution 3 with purified water. Example: To prepare 2000 mL of ten-fold
diluted washing solution
NOTE:
Check the correct dilution rate on the bottle label of the 200 mL
1800 mL
Concentrated Washing Solution 3.
AX-4060 4-20
c Seal the bottle with a piece of sealing film.
• While placing your hand on the film, gently invert the bottle so Sealing film
as not to froth the solution.
AX-4060 4-21
Chapter 4 Maintenance
NOTE:
Keep your hands away from the printer head to avoid damage to the printer.
b Press the
button.
a Hold a new paper roll so the paper can unroll from the bottom as
shown on the right, and place it in the paper compartment.
b Pull out about 1 cm of paper from the printer cover when it closes. About 1 cm of paper
should extend from
the cover.
c Gently press the printer cover to close it.
REFERENCE:
Paper extended from the cover can be cut at the paper cut slot.
To advance the paper, press on the operator panel.
AX-4060 4-22
4.4 Monthly Maintenance
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
REFERENCE:
Standby
Trouble “T290” will occur if the cover is opened with the power switch
on.
AX-4060 4-23
Chapter 4 Maintenance
a Wipe dirt off inside the washing bath and port using cotton swabs Liquid detection sensors
moistened with purified water. (Clean with great care.)
NOTE:
Do not touch the nozzle while cleaning the washing bath
and port.
After cleaning, check inside the washing bath and port for
lint or other dust, which may cause the flow line filter to
clog.
Washing bath
Washing port
b Close the front cover.
AX-4060 4-24
4.4.2 Replacing the Washing Solution Filter
The nozzle of the washing solution bottle has a stainless steel filter. A clogged filter may cause trouble with the flow
line system. Replace the filter with a new one once a month.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
a Turn the filter holder by hand to disassemble it, and remove the
filter with tweezers.
Filter
holder Washing solution
b Fit a new filter into the recess of the filter holder. filter
NOTE:
The washing solution filter is easily deformed. Handle the
filter with care.
b During warm-up, check the filter holder connection for leaks. Check for leaks.
• If a leak is found, tighten the filter holder securely and wipe
liquid off.
AX-4060 4-25
Chapter 4 Maintenance
Liquid is collected in the trap bottle as more urine tests are run.
Drain the trap bottle from time to time.
Trap bottle
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
AX-4060 4-26
3 Tilt the feeder unit down to the right.
NOTE:
Do not apply excessive pressure to the feeder unit when in
the tilted position, as this may cause damage to the
instrument.
a Disconnect the tube from the taller pipe of the trap bottle.
b
b Disconnect the other tube from the short pipe of the
decompression bottle. a
NOTE:
Be sure to remove the tubes from the two locations shown
on the right. The syringe cannot draw liquid in the trap bottle
in step 5 if only one of the two tubes is removed. Trap bottle Decompression bottle
a Connect the syringe to the tube that was removed from the
decompression bottle in step 4. Then, draw liquid from the trap
bottle into the syringe.
• Draw out the liquid as much as you can.
Syringe
Do not touch the used syringe with unprotected
hands to prevent exposure to pathogenic
microorganisms.
AX-4060 4-27
Chapter 4 Maintenance
a Put the feeder unit back to the original position. Feeder unit
• Press the feeder unit downward until the latch clicks and the unit
locks in place.
b Close the side cover (a), and then maintenance cover (b). Maintenance cover
(b)
(a) Side
cover
AX-4060 4-28
4.5.2 Replacing the Drain Pinch Valve Tubes
The tubes of the drain pinch valves wear out during long periods of use. If you find the tubes leaking, replace them
with new ones. If trouble “T280” occurs due to leaks, replace the tubes immediately.
Prepare: Silicone tubes [ø2 mm (i.d.) × ø4 mm (o.d.), 100 mm] and protective gloves
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
c Side
cover
AX-4060 4-29
Chapter 4 Maintenance
Tubes
T-joint
a Close the side cover (a), and then maintenance cover (b). Maintenance cover
NOTE:
After replacing the tubes, check trouble “T280” does not
(b)
occur at the next startup. If it occurs, check the bottom of the
instrument and drain tube connections for leaks. If there is a
leak, connect the tubes properly and wipe liquid off.
(a) Side
cover
AX-4060 4-30
4.5.3 Replacing the White Plate
If the white plate in the optical system is contaminated, incorrect measurement results may be obtained. If warning
“W007” occurs, replace the white plate with a new one.
a Make sure the standby screen is displayed, and hold down the
standby switch for 3 seconds.
• The power will be turned off.
Standby
switch
White plate
cover
Optical
block
AX-4060 4-31
Chapter 4 Maintenance
a Slowly pull out the old white plate with a pair of tweezers.
White plate
a Take a new white plate out of the bag with the tweezers and,
without resting it anywhere, slowly insert the plate into the slot.
• Feed the plate through the guides at the entrance and halfway
point, as far as it can go.
IMPORTANT:
Do not touch the white plate with unprotected hands.
Touching the plate can contaminate the surface with sebum,
whereby producing incorrect results.
Guides
AX-4060 4-32
6 Close the cover and turn on the power.
Front cover
a Measure the check strips to make sure you can obtain correct results.
• See “2.5.2. Performing Check Measurement” on page 2-51.
AX-4060 4-33
Chapter 4 Maintenance
Prepare: Purified water, cotton swabs, tweezers, tissue paper, gauze, cap seal ø20 and protective gloves
Discard used cap seal, cleaning tools and protective gloves in accordance with local
regulations for biohazardous waste.
b Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
c Select [1 Cleaning/Replacement].
Maintenance
• The [Cleaning/Replacement] screen will appear. (5000) 2012-12-01 10:00
1 Cleaning/Replacement
2 Maintenance information
3 S.G. calibration
4 Optical unit calibration
AX-4060 4-34
e Uncap the washing solution bottle.
• Place the cap on tissue paper.
Washing solution
bottle cap
f Press Next .
• The message “Preparing for replacement...” will appear and the Next Go back
instrument will start discharging the washing solution.
Top cover
AX-4060 4-35
Chapter 4 Maintenance
b Lift the washing solution pump straight up to remove it. Washing solution
pump
c Insert the plunger into the washing solution pump until it stops. Tube joint Plunger
• Washing solution remaining inside the pump will spill out.
d
c
d Loosen the tube joint by hand and remove the tube from the
washing solution pump.
NOTE:
Take care not to bend the tube.
REFERENCE: Plunger
In the following step, washing solution remaining inside the fixing nut
pump leaks out when the plunger fixing nut is turned.
AX-4060 4-36
c Carefully pull the plunger out from the washing solution pump.
c
d
Cap seal
Plunger
NOTE:
Do not use cleansers or brushes. The plunger has a
precision processed surface. Damage from cleansers and
brushes may cause leaks.
c Attach the plunger fixing nut to the pump and tighten it securely.
b
a
Cap seal
AX-4060 4-37
Chapter 4 Maintenance
a Fit the tip of the plunger inside the notch on the block. Protrusions Plunger
a Notch
b Installation holes
AX-4060 4-38
c Tighten the fixing screw by hand.
• Check that the washing solution pump is locked down. c
c When the standby screen appears, hold down the standby switch for 3 seconds.
• The power will be turned off.
d Open the top cover and check the connections for leaks.
AX-4060 4-39
Chapter 4 Maintenance
Prepare: Purified water, cotton swabs, tweezers, tissue paper, gauze, cap seal ø4 and protective gloves
Discard used cap seal, cleaning tools and protective gloves in accordance with local
regulations for biohazardous waste.
b Select [5 Maintenance].
Main menu
• The [Maintenance] screen will appear. (0000) 2012-12-01 10:00
1 Parameter settings
2 Results
3 Initial settings
4 Print
5 Maintenance
c Select [1 Cleaning/Replacement].
Maintenance
• The [Cleaning/Replacement] screen will appear. (5000) 2012-12-01 10:00
1 Cleaning/Replacement
2 Maintenance information
3 S.G. calibration
4 Optical unit calibration
AX-4060 4-40
e Uncap the washing solution bottle.
• Place the cap on tissue paper.
Washing solution
bottle cap
f Press Next .
• The message “Preparing for replacement...” will appear and the Next Go back
instrument will start discharging the washing solution.
Top cover
AX-4060 4-41
Chapter 4 Maintenance
c Loosen the two tube joints by hand and remove the tubes from the
Tube joints
sampling pump.
NOTE:
Take care not to bend the tubes.
c
d
Cap seal
Plunger
AX-4060 4-42
5 Clean the parts.
NOTE:
Do not use cleansers or brushes. The plunger has a
precision processed surface. Damage from cleansers and
brushes may cause leaks.
c Attach the plunger fixing nut to the pump and tighten it securely.
a
Cap seal
AX-4060 4-43
Chapter 4 Maintenance
b
a
a Fit the tip of the plunger inside the notch on the block. Protrusions Plunger a Notch
b Installation holes
AX-4060 4-44
c Tighten the fixing screw by hand. c
• Check that the sampling pump is locked down.
c When the standby screen appears, hold down the standby switch for 3 seconds.
• The power will be turned off.
d Open the top cover and check the connections for leaks.
NOTE:
If solution leaks from the connections, tighten the tube joint
and plunger fixing nut more, and wipe up the leaked
solution. Then, return to step 8-a and check for leaks
again.
Check for leaks.
AX-4060 4-45
Chapter 4 Maintenance
Prepare: 0.5% sodium hypochlorite solution (or commercially available detergent diluted appropriately), sample tube,
cotton swabs, purified water, alcohol, blower brush, tissue paper, cloth, sponge (soft enough to avoid
scratching the test strip tray) and protective gloves
Discard used cleaning tools and protective gloves in accordance with local regulations for
biohazardous waste.
c Completely fill the bottle with purified water and cap it.
AX-4060 4-46
4 Clean the components.
a Make sure the standby screen is displayed, and hold down the (Left panel)
standby switch for 3 seconds. Main power switch
• The power will be turned off.
Standby
switch
AX-4060 4-47
Chapter 4 Maintenance
a Discard the liquid waste in the drain bottle. Wash and sterilize the
bottle and place it where it was.
• See “4.2.2. Discarding Liquid Waste from the Drain Bottle” on
page 4-6.
REFERENCE: Receptacle
The type of power cord supplied varies depending on the
country.
Power cord
AX-4060 4-48
4.6.2 Starting the Instrument Up After Long Periods of Disuse
Follow the procedure below to start up the instrument after 1 week or more of disuse.
Prepare: Concentrated Washing Solution 3 (for AUTION MAX) and purified water
REFERENCE:
Purchase the Concentrated Washing Solution 3, which is not supplied with the instrument.
a Prepare the washing solution and transfer it to the washing Example: To prepare 2000 mL of ten-fold
solution bottle. diluted washing solution
IMPORTANT:
The quality of the test strips in the feeders is ensured for
three days. Using the strips left in the feeders for longer
periods may produce incorrect results.
AX-4060 4-49
Chapter 4
AX-4060 4-50
Daily maintenance Year/month: /
4.7
Task Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Maintenance
Signature
Monthly maintenance
Maintenance task Month/day Signature Month/day Signature
As-needed maintenance
Maintenance task Month/day Signature Month/day Signature Month/day Signature Month/day Signature
Maintenance Checklist
Consumable replacement
Maintenance task Month/day Signature Month/day Signature Month/day Signature Month/day Signature
AX-4060 5-1
Chapter 5 Troubleshooting
Results Stop
AX-4060 5-2
5.1.2 Causes and Remedies
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
NOTE:
If a warning occurs during measurement, you will be asked whether to continue the tests or not. Select
Continue to measure the remaining samples, and Stop to cancel the tests.
2. Connect one end of the liquid sensor cord to the cap of the washing solution bottle, and cap the bottle.
Connect the other end of the cord to the washing solution sensor terminal “S” on the rear of the
instrument (see page 1-29).
AX-4060 5-3
Chapter 5 Troubleshooting
2. Install the waste box correctly and close the waste box (see page 4-4).
W007 Replace the white plate to adjust LED intensity, and then cancel this warning.
Cause 1. The white plate in the optical unit is dirty or has deteriorated.
2. Optical unit calibration was performed at a temperature outside a range of 20°C to 25°C. Or, the
instrument had not adjusted to the room temperature.
3. The room temperature is outside the measurement environment temperature range of 10°C to 30°C.
Remedy 1. Replace the white plate with a new one (see page 4-31).
Adjust the room to a temperature between 20°C and 25°C, and let the instrument adjust to the room
temperature before performing optical unit calibration (see page 3-35).
Perform S.G. calibration to update the result (see page 3-31), and retry the tests.
AX-4060 5-4
W011 Test strips are not sent out of the feeder correctly.
To continue, mix the test strips in the feeder.
Cause Several test strips are trapped inside the feeder or sticking together.
Remedy Mix the test strips in the feeder.
W018 Registered test strips are running out. Prepare the new test strip bottle.
Retry measurement.
W019 Replace the cap seal of washing solution pump, as instructed in the manual.
Cause The washing solution pump drive count exceeded the limit, therefore the cap seal must be replaced.
Remedy Press OK to clear the warning.
Replace the cap seal of the washing solution pump (see page 4-34).
W020 Replace the cap seal of sampling pump, as instructed in the manual.
Cause The sampling pump drive count exceeded the limit, therefore the cap seal must be replaced.
Remedy Press OK to clear the warning.
Replace the cap seal of the sampling pump (see page 4-40).
AX-4060 5-5
Chapter 5 Troubleshooting
f If the error persists, turn off the power and contact your Error code “XXX” is a number
distributor. (“E” and 3-digit number) used by our
service persons.
REFERENCE:
For information on printed lists of error codes reported when an error occurs, see “2.6.4. Error and Trouble List
(Automatic Report)” on page 2-63. For information on lists of errors and troubles that have occurred so far, see
“2.6.5. Trouble List (Manual Report)” on page 2-63 and “3.5.1. Printing a Trouble List” on page 3-24.
AX-4060 5-6
5.2.2 Causes and Remedies
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
Allow the instrument to warm up. When the instrument puts itself on standby, retry testing the remaining
samples.
Keep the instrument powered on for at least 25 hours to charge the battery.
Keep the instrument powered on for at least 25 hours to charge the battery.
AX-4060 5-7
Chapter 5 Troubleshooting
Make the correct setting for the type of test strips loaded into the feeder (see page 2-20).
Open the feeder cover and remove the wrong types of test strips from the feeder, if there are any.
Load the test strips into the feeder correctly (see page 2-22).
Cause 1. The 6th sample rack was set on the unloading side of the sampler, or the unloading side is full of
sample racks.
2. Sample rack movement on the unloading side was blocked for some reason.
Remedy 1. Press OK to clear the error.
AX-4060 5-8
E120 S.G. calibration failure
Cause 1. No sample rack was placed in the sampler.
2. The low and high solutions are not loaded in the appropriate ports of the sample rack.
3. The volume of S.G. standard solution in the sample tubes is insufficient.
4. The S.G. standard solutions are inadequate in S.G. value.
Remedy 1. Press OK to clear the error.
Correctly place the sample rack containing the S.G. standard solutions in the sampler, and retry S.G.
calibration (see page 3-31).
Correctly place the low solution in port 1, and the high solution in port 2 on the sample rack. Then, retry
S.G. calibration (see page 3-31).
Ensure both of the sample tubes contain at least 2 mL of S.G. standard solution each, and retry S.G.
calibration (see page 3-31).
Prepare S.G. standard solutions of proper S.G. values, and retry S.G. calibration.
Check the check strips are within the expiration date and not damaged. Then, retry optical unit
calibration.
Properly set the check strips (see page 3-37), then retry optical unit calibration.
Remove the test strips from the waste box (see page 4-4).
Properly set the white plate. If this error persists, either clean or replace the white plate (see page
4-31).
AX-4060 5-9
Chapter 5 Troubleshooting
Securely connect the communication cable to both the instrument and host.
Make the correct setting for the type of test strips loaded into the feeder (see page 2-20).
Check the feeder contains the correct type of test strips, and remove the wrong types of test strips, if there
are any.
After measurements are completed, register a new bottle of test strips (see page 2-17), and retry
measurements.
AX-4060 5-10
5.3 If Trouble Occurs
Trouble occurs when the instrument encounters a serious problem with the ROM, optical unit, driving section or other
hardware components. You will be notified of troubles by beeps and can determine the causes by the displayed trouble
codes.
The ongoing measurement usually ceases if trouble occurs. After taking necessary actions, remeasure samples for
which results were not obtained due to trouble. As for the samples that have already reacted with reagent on the strips,
the instrument tries to output as many results as possible. For example, in the case of nozzle drive trouble “T240”, you
will miss the result of the sample that was just aspirated (before being dropped on a strip), but can obtain the results
of currently reacting samples. Therefore, remeasure the sample that was just aspirated before measuring other samples.
b Two different long tones sound in turn for about 1 minute, and a
trouble code appears on screen. Long beeps
(two different tones in turn)
• If trouble occurs while on standby, the instrument will be brought
to this status immediately.
Measuring...
2012-12-01 10:00
c Check the trouble code and press OK to stop the beeping.
• The message “Initializing...” will appear, and the mechanical Port No.
0001
systems will be initialized. Measurement No.
0001
ID
d Take the appropriate action to solve the problem, or turn off the ------------------
Test strip type
power and contact your distributor. 1:10EA
• For more information, see “5.3.2. Causes and Remedies” on page
5-12. OK Mute
f If the trouble persists, turn off the power and contact your distributor.
AX-4060 5-11
Chapter 5 Troubleshooting
REFERENCE:
For information on the printed list of trouble codes reported when trouble occurs, see “2.6.4. Error and Trouble
List (Automatic Report)” on page 2-63. For information on the printed list of errors and troubles that have occurred
so far, see “2.6.5. Trouble List (Manual Report)” on page 2-63 and “3.5.1. Printing a Trouble List” on page 3-24.
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
AX-4060 5-12
T210 Strip intro. drive trouble
Cause 1. The test strip tray is not installed correctly.
2. The test strips cannot be transported because the transport section is dirty or obstructed.
Remedy 1. Press OK to clear the trouble.
Clean the dirty test strip tray, or remove the obstacles, if there are any.
Pull out the waste box and discard the used test strips (see page 4-4).
Check the test strip transport section. If the section is damaged, turn off the power and contact your
distributor.
Pull out the waste box and discard the used test strips (see page 4-4).
Check the optical block. Remove the test strips that are blocking movement. If the optical block is
damaged, turn off the power and contact your distributor.
AX-4060 5-13
Chapter 5 Troubleshooting
Pull out the waste box and discard the used test strips (see page 4-4).
Remove the test strips or other obstacles that are blocking the measurement light and the optical unit
movement.
Remove the obstacles that are blocking the measurement light and the optical unit movement.
Replace the white plate with a new one (see page 4-31), and perform a check measurement (see page
2-51).
Replace the white plate with a new one (see page 4-31), and perform a check measurement (see page
2-51).
Adjust the room to a temperature between 20°C and 25°C, and let the instrument adjust to the room
temperature before performing optical unit calibration (see page 3-35).
AX-4060 5-14
T223 Optical unit undetected marker
Cause 1. The test strip tray is not installed correctly.
2. The test strips could not be transported to the optical unit, or they could not be placed on the optical unit
correctly.
3. The waste box is overflowing with used test strips that are blocking the measurement light and the
optical unit movement.
Remedy 1. Press OK to clear the trouble.
Pull out the waste box and discard the used test strips (see page 4-4).
Remove the clogged test strips from the feeder and clean the feeder (see page 4-7).
Load the specified type of new test strips into the feeder, and retry measurement.
Check the feeder. If the feeder is damaged, turn off the power, and contact your distributor.
Make sure the instrument is not in operation, then open the front cover.
Check the nozzle. If the nozzle is damaged, turn off the power, and contact your distributor.
AX-4060 5-15
Chapter 5 Troubleshooting
Make sure each sample tube contains at least 2 mL of sample and the liquid level is at least 40 mm
above the bottom of the tube, and retry measurement.
2. Press OK .
Make sure the sample tube contains at least 1 mL of sample and the liquid level is at least 30 mm
above the bottom of the tube, and retry measurement.
Make sure the sample tube contains at least 2 mL of washing solution and the liquid level is at least
40 mm above the bottom of the tube, and retry cleaning operation.
AX-4060 5-16
T270 Measurement lever drive trouble
Cause 1. A sample rack was forced into the sampler.
2. The measurement- or return-side lever of the sampler did not work correctly.
Remedy 1. Press OK to clear the trouble.
Check the sampler. If the sampler is damaged, turn off the power and contact your distributor.
Check the sampler. If the sampler is damaged, turn off the power and contact your distributor.
Remove the sample racks from the loading side of the sampler.
T280 Overflow
Cause 1. An overflow has occurred, or the tubing is detached.
2. The trap bottle is full.
Remedy 1. Press OK to clear the trouble.
Check the drain pinch valves. Replace the damaged tubes with new ones (see page 4-29).
AX-4060 5-17
Chapter 5 Troubleshooting
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
No sample
Description No sample was detected.
Cause The sample tube is empty.
Remedy Ensure the sample tube contains at least 2 mL of sample, and the sample level is 40 mm above the
bottom of the tube (For small volume measurement, at least 1 mL and the level 35 mm above the
bottom of the tube).
Retry measurement.
Skipped
Description The sample was not measured.
Cause 1. The host instructs the instrument not to measure the sample.
2. The sample tube is not labeled with a barcode, or the label is too dirty to read.
3. The barcode is labeled out of position.
4. The built-in barcode reader is out of order.
Remedy 1. There is no problem with the instrument.
2. Newly label the sample tube, and retry measurement.
3. Reattach the label in the correct position and retry measurement.
4. Turn off the power, and contact your distributor.
AX-4060 5-18
Excess reflectivity
Description The reflectivity for a measurement item exceeded 120%.
* The result will be obtained regardless of this error.
Cause 1. The instrument measured a test strip other than that set by key operation.
2. The instrument measured an abnormal sample (e.g. drug-administered urine).
Remedy 1. Make the correct settings for the type of test strips (see page 2-20).
Make sure the instrument is not in operation, and hold down the standby switch for 3 seconds to turn
off the power.
Press the standby switch to turn on the power, and retry measurement.
Abnormal sampling
Description The nozzle could not drop the sample on the test strip.
Cause 1. The sample is unacceptable to the instrument (e.g. drug-administered urine).
2. Trouble occurred in the flow lines.
3. The liquid sensor of the washing solution bottle is damaged.
Remedy 1. Check to see if the sample is acceptable to the instrument.
2. Make sure the instrument is not in operation, then press the standby switch to turn off the power.
Check the flow lines and washing solution filter for clogging or leaks.
Press the standby switch to turn on the power, and retry measurement.
3. Check to see if the washing solution bottle contains a sufficient volume of solution.
If “W003” does not occur though the washing solution bottle is empty, turn off the power and contact
your distributor.
AX-4060 5-19
Chapter 5 Troubleshooting
Check the item rack settings for errors (see page 2-23).
Load test strips that match the test strip type setting into the feeder.
Retry measurements.
Retry measurements.
AX-4060 5-20
5.4.2 S.G. Measurement-Related Errors (Printed Results Report: S.G.)
This section lists the error messages that are added below the “S.G.” line of the printed results report (see “2.6.2.
Printed Results Report” on page 2-58). When you encounter a message of this kind, see the table below to solve the
problem. If the error persists, turn off the power and contact your distributor.
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
AX-4060 5-21
Chapter 5 Troubleshooting
CAL. ERR
Cause The result obtained from turbidity measurement is outside the specified range.
Remedy Turn off the power, and contact your distributor.
ERROR
Cause Turbidity measurement was not performed for some reason.
Remedy Remove the cause.
AX-4060 5-22
5.4.4 Messages on the Abnormal Results List
If you obtain an abnormal result, see the printed abnormal results list (see pages 2-62 and 3-26) to determine the cause,
and solve the problem by referencing to the tables below. The abnormal results list includes only the errors that
occurred after power-on. If an error persists, turn off the power and contact your distributor.
Discard used samples, test strips and protective gloves in accordance with local regulations
for biohazardous waste.
Barcode misread
Description The barcode could not be read from the sample tube.
Cause 1. The sample tube is not labeled with a barcode, or the barcode is too dirty to read.
2. The barcode is labeled out of position.
3. The built-in barcode reader is out of order.
Remedy 1. Newly label the sample tube, and retry measurement.
2. Reattach the label in the correct position and retry measurement.
3. Turn off the power, and contact your distributor.
No sample
Description No sample was detected.
Cause The sample tube is empty.
Remedy Ensure the sample tube contains at least 2 mL of sample, and the sample level is 40 mm above the
bottom of the tube (For small volume measurement, at least 1 mL and the level 35 mm above the
bottom of the tube).
Retry measurement.
Measurement error
Description A measurement error occurred.
Cause 1. Measurement was not performed on this sample.
* This error occurs when the instrument is configured to skip measurement when a barcode is misread.
2. Light intensity varied during measurement.
3. The reflectivity of a measurement items exceeded 120%.
4. The test strip is out of the correct position.
5. Sampling failed.
6. The obtained control measurement result includes one or more measurement values that exceed
the expected range.
Remedy 1. See “Skipped” on page 5-18.
2. See “Reflection light intensity drift” on page 5-18.
3. See “Excess reflectivity” on page 5-19.
4. See “Test strip out-of-position” on page 5-19.
5. See “Abnormal sampling” on page 5-19.
6. See “Control measurement result error” on page 5-20.
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Chapter 5 Troubleshooting
Abnormal data
Description Abnormal colors were developed on one or more reagent pads on the test strip.
Cause Abnormal colored urine was measured or an abnormal test strip reaction occurred.
Remedy Check the sample.
Positive sample
Description The obtained result includes positive values for one or more measurement items.
Cause The instrument measured a positive sample
Remedy Check the sample.
AX-4060 5-24
5.5 If This Happens
Use only fuses of the specified capacity. Over- or under-rated fuses may lead to equipment
damage and fire. Make sure you have fuses with the specified capacity before replacement.
NOTE:
If the fuses blow soon after the replacement, there is something wrong with the instrument. In such case,
contact your distributor.
a Make sure the standby screen is displayed, and hold down the
(Left panel)
standby switch for 3 seconds. Main power switch
• The power will be turned off.
Standby
switch
AX-4060 5-25
Chapter 5 Troubleshooting
a Put a finger tip on the tab of the fuse holder (a), and pull the
holder out to the front (b).
(a)
Tab
(b)
a Hold the fuse holder with the tab to the upper side, and insert the
holder into its original position.
• Push the holder until it stops.
AX-4060 5-26
5 Turn on the power.
AX-4060 5-27