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ETP48150-B3A1 Embedded Power User Manual

Manual SMU01B

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0% found this document useful (0 votes)
162 views55 pages

ETP48150-B3A1 Embedded Power User Manual

Manual SMU01B

Uploaded by

Alberto Perez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 55

ETP48150-B3A1 Embedded Power (Switzerland,

SALT)

User Manual

Issue 01

Date 2017-03-10

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2017. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://www.huawei.com
Email: [email protected]

Issue 01 (2017-03-10) Huawei Proprietary and Confidential i


Copyright © Huawei Technologies Co., Ltd.
ETP48150-B3A1 Embedded Power (Switzerland, SALT)
User Manual About This Document

About This Document

Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.

Intended Audience
This document is intended for:
 Sales engineers
 Technical support engineers
 Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

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Copyright © Huawei Technologies Co., Ltd.
ETP48150-B3A1 Embedded Power (Switzerland, SALT)
User Manual About This Document

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 01 (2017-03-10)
This issue is the first official release.
The SMU01B software version is V300R002C03.
The SMU01C software version is V300R002C03.

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Copyright © Huawei Technologies Co., Ltd.
ETP48150-B3A1 Embedded Power (Switzerland, SALT)
User Manual Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety .............................................................................................................................................................. 1
1.2 Electrical Safety ............................................................................................................................................................ 2
1.3 Battery Safety ............................................................................................................................................................... 3
1.4 Cable Layout ................................................................................................................................................................. 4
1.5 Mechanical Safety ........................................................................................................................................................ 5

2 Overview......................................................................................................................................... 7
2.1 Introduction .................................................................................................................................................................. 7
2.2 Configuration ................................................................................................................................................................ 7

3 Components ................................................................................................................................... 8
3.1 Interior .......................................................................................................................................................................... 8
3.2 Rectifier ........................................................................................................................................................................ 8
3.3 Monitoring Module ..................................................................................................................................................... 10
3.3.1 SMU01B .................................................................................................................................................................. 10
3.3.2 SMU01C .................................................................................................................................................................. 13

4 Installation.................................................................................................................................... 17
4.1 Installation Preparations ............................................................................................................................................. 17
4.1.1 Tools ........................................................................................................................................................................ 17
4.1.2 Installation Dimensions ........................................................................................................................................... 18
4.1.3 Requirements for Cable Routing ............................................................................................................................. 18
4.2 Installing a Subrack .................................................................................................................................................... 19
4.3 Installing the Ground Cable ........................................................................................................................................ 21
4.4 Installing Components ................................................................................................................................................ 22
4.4.1 Installing an SMU .................................................................................................................................................... 22
4.4.2 Installing a Rectifier ................................................................................................................................................ 22
4.5 (Optional) Installing Dry Contact Signal Cables ........................................................................................................ 23
4.6 Connecting the Communications Cable ...................................................................................................................... 24
4.6.1 Connecting a Communications Cable to the SMU01B ............................................................................................ 24
4.6.2 Connecting a Communications Cable to the SMU01C ............................................................................................ 24
4.7 Installing DC Output Power Cables ............................................................................................................................ 26

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User Manual Contents

4.8 Installing HVDC Input Power Cables ......................................................................................................................... 27


4.9 Connecting the AC Input Power Cable ....................................................................................................................... 28
4.9.1 Installing a 220/380 V AC Three-Phase Four-Wire Input Power Cable .................................................................. 28
4.9.2 Installing a 220 V Single-Phase AC Input Power Cable .......................................................................................... 30
4.10 Installing Battery Cables ........................................................................................................................................... 30

5 Verifying the Installation .......................................................................................................... 33


5.1 Checking Hardware Installation ................................................................................................................................. 33
5.2 Checking Electrical Connections ................................................................................................................................ 33
5.3 Checking Cable Installation ........................................................................................................................................ 33

6 Commissioning............................................................................................................................ 34
6.1 Connecting the AC Power Supply .............................................................................................................................. 34
6.2 Connecting the HVDC Power Supply ........................................................................................................................ 35
6.3 Setting the Display Language ..................................................................................................................................... 35
6.4 Setting The Date and Time ......................................................................................................................................... 35
6.5 Setting Battery Parameters .......................................................................................................................................... 35
6.6 Connecting the Battery Supply ................................................................................................................................... 36
6.7 Subsequent Operations ............................................................................................................................................... 37

7 Maintenance ................................................................................................................................. 38
7.1 Routine Maintenance .................................................................................................................................................. 38
7.2 Identifying Component Faults .................................................................................................................................... 39
7.2.1 Identifying Rectifier Faults ...................................................................................................................................... 39
7.2.2 Identifying SMU Faults ........................................................................................................................................... 39
7.3 Replacing Components ............................................................................................................................................... 40
7.3.1 Replacing a Rectifier ............................................................................................................................................... 40
7.3.2 Replacing an SMU ................................................................................................................................................... 41

8 Technical Specifications ............................................................................................................ 43


9 Electrical Conceptual Diagram ................................................................................................. 47
A Acronyms and Abbreviations .................................................................................................. 48

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User Manual 1 Safety Precautions

1 Safety Precautions

1.1 General Safety


 Ensure that the product is used in an environment that meets the product design
specifications such as the grid power, input voltage, temperature, and humidity. Using
the product in an incompatible environment may cause malfunctions, damage
components, or invalidate the warranty.
 Follow the precautions and special safety instructions provided by Huawei when
operating this product. Personnel who plan to install or maintain Huawei equipment must
receive thorough product training, understand all necessary safety precautions, and be
able to correctly perform all operations. Huawei will not be liable for any consequences
that are caused by the violation of general safety regulations and equipment usage safety
standards.
 The upstream power distribution box for the cabinet should be equipped with a
protection switch that has the same specifications as or higher specifications than the
input switch of the cabinet.
 Comply with local laws and regulations. The safety instructions in this document are
only supplemental to local laws and regulations.
 Do not operate the product or handle cables during thunderstorms.
 Do not expose the equipment to flammable or explosive gas or smoke. Keep batteries
away from strong infrared radiation, organic solvents, and corrosive gas.
 Do not use water to clean the product's internal or external electrical components.
 To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
 Do not place any irrelevant objects on batteries.
 Before using the product, remove any conductors such as jewelry or watches.
 Use insulated tools for all operations that involve electrical connections.
 Bolts should be tightened with a torque wrench and marked using red or blue color.
Installation personnel mark tightened bolts in blue. Quality inspection personnel confirm
if the bolts are tightened and then mark them in red.
 Follow specified procedures during installation and maintenance. Do not attempt to alter
the product or deviate from the recommended installation procedures without prior
consent from the manufacturer.
 Disconnect the AC power supply before maintaining AC power distribution.

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User Manual 1 Safety Precautions

 Measure contact point voltage with a multimeter before handling a conductor surface or
terminal. Ensure that the contact point has no voltage or the voltage is within the
specified range.
 When installing or removing power cables, ensure that the corresponding circuits are
disconnected to prevent electric arcs or sparks.
 If AC input power cables need to be routed from the top, bend the cables in a U shape
outside the cabinet and then route them into the cabinet.
 Performing maintenance or replacing components may interrupt power to the loads if
batteries are not connected or the battery reserve is insufficient. Ensure that the switches
for primary loads are in the ON position and do not turn off the battery switch and the
AC input switch at the same time.
 Cables stored at subzero temperatures must be stored at room temperature for at least 24
hours before they are laid out.
 Perform routine maintenance as described in this manual; replace faulty components at
the earliest.
 After maintenance is completed, lock cabinet doors and seal cable holes to prevent
rodents from entering the cabinet.

1.2 Electrical Safety


Grounding
 When installing a device, install the ground cable first. When uninstalling a device,
remove the ground cable last.
 Before operating a device, ensure that the device is properly grounded. Ensure that the
ground cable is installed securely (the ground resistance should be less than 0.1 ohm).
Inappropriate grounding may cause device damage and personal injury.

AC and DC Power

 The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious injury or
death.
 Non-standard and improper operations may result in fire or electric shocks.
 Before making electrical connections, turn off the protection switch on the upstream
device to cut the power supply.
 Before connecting the AC power supply, ensure that electrical connections are complete.
 Before connecting cables to loads or battery cables, check cable and terminal polarities
to prevent reverse connections.

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User Manual 1 Safety Precautions

ESD
 To prevent electrostatic-sensitive components from being damaged by static from human
bodies, wear a grounded electrostatic discharge (ESD) wrist strap or ESD gloves when
touching circuit boards.
 When holding a board, hold its edge without touching any components, especially chips.
 Package boards with ESD packaging materials before storing or transporting them.

Liquid Prevention
 Do not place the product in areas prone to water leakage, such as near air conditioner
vents, ventilation vents, or feeder windows of the equipment room.
 Ensure that there is no condensation inside the product or equipment room.
 Ensure that no liquid enters the product. Otherwise, short circuits will occur and may
result in serious injury or death.
 If any liquid is detected inside the product, immediately disconnect the power supply and
contact the administrator.

1.3 Battery Safety


Before installing, operating, or maintaining the batteries, read the battery manufacturer's
safety instructions. Observe the safety precautions provided in this section, which are
supplemental to the safety instructions provided by the battery manufacturer.

Basic Requirements
 Avoid skin contact with battery electrolyte. Before handling batteries, wear goggles,
rubber gloves, and protective clothing.
 When handling a battery, ensure that its electrodes always point upward. Do not tilt or
overturn batteries.
 Before installing or maintaining batteries, switch off the battery circuit breaker or
remove the battery fuse.
 Install batteries in a dry, clean, and ventilated environment that is free from sources of
ignition. Do not expose batteries to sunlight or water.
 Ensure that the load-bearing capacity of the floor in the installation area is sufficient.
Install additional supports if required.
 Secure battery cables to the torque specified in the battery documentation. Loose
connections will result in excessive voltage drop or cause batteries to burn out in the case
of excessive current.
 Ensure that battery cables do not come in contact with water.

Battery Short Circuit

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User Manual 1 Safety Precautions

High short circuit currents or electric shocks can cause equipment damage, personal injury, or
death.

To prevent short circuit or electric shock, disconnect the batteries before performing any
operation or maintenance.

Flammable Gas

 Do not use unsealed lead-acid batteries.


 Lead-acid batteries emit flammable gas. Therefore, place and secure lead-acid batteries
horizontally to prevent fire or corrosion.

Store lead-acid batteries in a place with good ventilation, and take fire safety precautions.

Battery Leakage

High temperatures may result in battery distortion, damage, and electrolyte overflow.

If the battery temperature is higher than 60°C, battery electrolyte may overflow. If the
electrolyte overflows, wear goggles, rubber gloves, and protective clothing and absorb the
leaking electrolyte using sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3). Do
not transport or move batteries if there is an electrolyte leakage.

Battery Overdischarge
After connecting the batteries, remove the battery fuse or turn the battery circuit breaker OFF
and then power on the power system. This prevents battery overdischarge. After the power
system is on, replace the battery fuse or turn the battery circuit breaker ON.

1.4 Cable Layout


 When routing cables, ensure that a sufficient distance exists between the cables and the
DC busbar, shunt, and fuse. This prevents damage to the insulation layer of the cables.
 Route and bind signal cables and power cables separately.
 Ensure that cables meet the VW-1 testing requirements.
 Do not route cables behind the air exhaust vents of rectifiers in the cabinet.
 Ensure that all cables are securely bound.

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User Manual 1 Safety Precautions

1.5 Mechanical Safety


Using a Ladder
 Before using a ladder, ensure that the ladder is intact. Check the weight bearing capacity
of the ladder. Do not overload the ladder.
 The recommended gradient of a ladder is 75 degrees. You can measure the gradient with
a right square or your arms, as shown in Figure 1-1. When using a ladder, ensure that the
wider feet of the ladder are downward, or take protection measures for the ladder feet to
prevent the ladder from sliding. Ensure that the ladder is placed securely.

Figure 1-1 Proper angle of a ladder

 When climbing a ladder, observe the following precautions:


− Ensure that the center of gravity of your body does not deviate from the edges of
the two long sides.
− To minimize the risk of falling, hold your balance on the ladder before any
operation.
− Do not climb higher than the fourth rung of the ladder (counted from up to down).
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than the
roof, as shown in Figure 1-2.

Figure 1-2 One meter higher than the roof

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User Manual 1 Safety Precautions

Drilling Holes

Do not drill holes on the module without permission. Non-standard drilling may affect
electromagnetic shielding performance of the module and damage the internal cables, and
metal scraps generated during drilling may short-circuit a circuit board.
 Before drilling holes on the module, remove the cables inside the rack.
 Wear goggles and protective gloves when drilling holes.
 After drilling, clean up metal shavings.

Moving Heavy Objects


 Be careful to prevent injury when moving heavy objects.
 Wear protective gloves when moving sharp objects.

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ETP48150-B3A1 Embedded Power (Switzerland, SALT)
User Manual 2 Overview

2 Overview

2.1 Introduction
ETP48150-B3A1 is a box-type power system that supplies power for -48 V DC
communications equipment. It uses 30 A rectifiers and provides a maximum output current of
150 A.

2.2 Configuration
Table 2-1 ETP48150-B3A1 configuration

Item Configuration
Power AC input 220/380 V AC three-phase four-wire, compatible with 220
distribution V AC single-phase
unit (PDU)
High-voltage 90–420 V DC (when only R4830G1 rectifiers are installed,
direct current the system supports HVDC input.)
(HVDC) input
DC power Battery One 2-pole 125 A circuit breaker, supports two
distribution circuit battery routes.
breaker
Load Four 1-pole 63 A circuit breakers, two 1-pole
circuit 32 A circuit breakers, and two 1-pole 10 A
breaker circuit breakers.
Site The following SMUs are supported:
monitoring  One SMU01B (default)
unit
 One SMU01C
(SMU)
Rectifier The following rectifiers are supported:
 Two to five R4830G1
 Two to five R4830N2
NOTE
The R4830G1 and R4830N2 can be installed together.

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User Manual 3 Components

3 Components

3.1 Interior
Figure 3-1 Interior

(1) Ground screw (2) AC/HVDC input terminals (3) Battery circuit breaker
(4)Load circuit breakers (5) Space for rectifiers (6) RTN+ busbar
(7) Space for SMU

Do not mix up the slots for installing the SMU and rectifier. Otherwise, the SMU and rectifier
may be damaged.

3.2 Rectifier
Rectifiers convert AC input into stable DC output.

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User Manual 3 Components

Figure 3-2 Rectifier

(1) Run indicator (2) Alarm indicator (3) Fault indicator


(4) Locking latch (5) Handle

Table 3-1 Rectifier indicator description

Indicator Color Status Description

Run indicator Green Steady on The rectifier has an AC power input.


Off The rectifier has no AC power input.
The rectifier is faulty.
Blinking The rectifier is being queried.
at 0.5 Hz
Blinking The rectifier is loading an application
at 4 Hz program.
Alarm indicator Yellow Off No alarm has been generated.
Steady on  The rectifier has generated an alarm for
power limiting due to ambient
overtemperature.
 The rectifier has generated an alarm for
shutdown due to ambient overtemperature
or undertemperature.
The rectifier is protecting itself against AC
input overvoltage or undervoltage.
The rectifier is hibernating.
Blinking The communication between the rectifier and
at 0.5 Hz the SMU has been interrupted.
Fault indicator Red Off The rectifier is running properly.
Steady on The rectifier has been locked out due to

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Indicator Color Status Description


output overvoltage.
The rectifier has no output due to an internal
fault.

3.3 Monitoring Module


3.3.1 SMU01B
Figure 3-3 SMU01B

Figure 3-4 SMU01B panel

(1) Run indicator (2) Alarm indicator (3) DB50 port


(4) Battery temperature sensor port (5) Handle (6) RS485/RS232 port
(7) COM port (8) Locking latch (9) Four buttons
(10) Liquid crystal display (LCD)

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Table 3-2 Indicator description

Indicator Color Status Description


Running indicator Green Off The SMU01B is
faulty or has no
power input.
Blinking at 0.5 Hz The SMU01B runs
properly and
communicates with
the host properly.
Blinking at 4 Hz The SMU01B runs
properly but does
not communicate
with the host
properly.
Alarm indicator Red Off No critical and
major alarm
Steady on A critical or major
alarm is generated

Table 3-3 Button description

Button Name Description


Up or Down Allows you to view menu items and set the
or value of a menu item.
Back Returns to the previous menu without saving
the settings.
Enter  Enters the main menu from the standby
screen.
 Enters a submenu from the main menu.
 Saves the menu settings.

NOTE
 The LCD screen becomes dark if no button is pressed within 5 minutes.

 You need to log in again if no button is pressed within 8 minutes.


 The preset user password is 00200.

Table 3-4 Communications ports

Port Communications Communications Protocol


Mode Parameters Compliance

COM RS485/RS232 Baud rate: 9600 bits/s Huawei protocol


or 19,200 bits/s

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Port Communications Communications Protocol


Mode Parameters Compliance

RS485/RS232 RS485/RS232 Baud rate: 9600 bits/s Huawei protocol


or 19,200 bits/s

NOTE
All the preceding ports are protected by a security mechanism.

Figure 3-5 Communication port

Table 3-5 describes the pins in the COM port and RS485/RS232 port.

Table 3-5 Pins in the RS485/RS232 port

Pin Signal Description


1 TX+ Sends data over RS485.
2 TX-
4 RX+ Receives data over RS485.
5 RX-
3 RX232 Receives data over RS232.
7 TX232 Sends data over RS232.
6 PGND Protective grounding.
8 Reserved N/A

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3.3.2 SMU01C
Figure 3-6 SMU01C

Figure 3-7 SMU01C panel

(1) Run indicator (2) Alarm indicator (3) DIN port


(4) Dry contact output (5) Ambient temperature (6) Battery temperature
ports sensor port sensor port
(7) RS485/RS232 port (8) Handle (9) COM port
(10) Locking latch (11) Four buttons (12) Liquid crystal display
(LCD)

Table 3-6 Indicator description

Indicator Color Status Description


Run indicator Green Off The SMU01C is
faulty or has no
power supply.
Blinking at 0.5 Hz The SMU01C is
running properly

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Indicator Color Status Description


and communicating
with the host
normally.
Blinking at 4 Hz The SMU01C is
running properly but
communication with
the host is faulty.
Alarm indicator Red Off No critical or major
alarm is generated.
Steady on A critical or major
alarm is generated.

Table 3-7 Dry contact ports description

Port Type Silk-screen Description Default Alarms

DIN port DIN1 Dry contact Reserved


input 1
DIN2 Dry contact Reserved
input 2
Dry contact ALM1 Dry contact Major
output port output 1 Mains Fault, DC Over Volt, DC Under
Volt, Batt Off, Batt Loop Trip, Rect
Fault, Load Fuse Trip
ALM2 Dry contact Minor
output 2 AC Over Volt, AC Under Volt, Amb.
Over Temp1, Amb. Under Temp1, Batt
Over Temp, Batt Under Temp, Rect
Protect, Rect Comm Fail, Batt Over Curr,
Dig. Input1 ALM, Dig. Input2 ALM,
Batt Discharge
ALM3 Dry contact Reserved
output 3
ALM4 Dry contact Reserved
output 4

Table 3-8 Button description


Button Name Description

Up or Down Allows you to view menu items and set the


or value of a menu item.

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Button Name Description


Back Returns to the previous menu without saving
the settings.
Enter  Enters the main menu from the standby
screen.
 Enters a submenu from the main menu.
 Saves the menu settings.

NOTE
 The LCD screen becomes dark if no button is pressed within 5 minutes.

 You need to log in again if no button is pressed within 8 minutes.


 The preset password is 000001.

Table 3-9 Communications ports

Port Communications Communications Protocol


Mode Parameters Compliance

COM RS485/RS232 Baud rate: 9600 bits/s Huawei master/slave


or 19,200 bits/s protocols
RS485/RS232 RS485/RS232 Baud rate: 9600 bits/s
or 19,200 bits/s

NOTE
 The COM ports and RS485/RS232 ports work in active/standby mode. Either of them is at work.

 The RS485 and RS232 serial ports are mutually exclusive.

Figure 3-8 Communication port

Table 3-10 describes the pins in the COM port and RS485/RS232 port.

Table 3-10 Pins in the RS485/RS232 port

Pin Signal Description

1 TX+ Sends data over RS485.

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Pin Signal Description


2 TX-
4 RX+ Receives data over RS485.
5 RX-
3 RX232 Receives data over RS232.
7 TX232 Sends data over RS232.
6 PGND Protective grounding.
8 Reserved N/A

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User Manual 4 Installation

4 Installation

4.1 Installation Preparations


4.1.1 Tools
Figure 4-1 lists the tools required for installation.

Use insulated tools. The following figure is for reference only.

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Figure 4-1 Tools

4.1.2 Installation Dimensions


Figure 4-2 Installation dimensions

4.1.3 Requirements for Cable Routing


 Ensure that cables are more than 20 mm away from heat sources to prevent damage to
the insulation layer (melting, aging, or breakage).

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 Ensure that the bending radius of each cable is at least five times the diameter of the
cable.
 Bind cables of the same type together. When routing cables of different types, ensure that
they are at least 30 mm away from each other.
 Route and bind cables so that they appear neat and tidy and their cable sheaths are intact.
 Route and bind ground cables and signal cables separately.
 Route and bind AC power cables, DC power cables, signal cables, and communications
cables separately.
 When routing power cables, ensure that there is no coiling or twisting. Do not join or
weld power cables. If necessary, use a longer cable.

4.2 Installing a Subrack


Procedure
Step 1 Install the subrack in 19-inch rack.

Figure 4-3 Installing the subrack in 19-inch rack

Step 2 Install the subrack in 21-inch rack.


 Use 14 mm mounting ears for installation in a 300 mm deep cabinet.

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Figure 4-4 14 mm mounting ears

 Use 21.5 mm mounting ears for installation in a cabinet that is more than 300 mm deep.

Figure 4-5 21.5 mm mounting ears

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Figure 4-6 Installing the subrack in 21-inch rack (using 14 mm mounting ears as an example)

----End

4.3 Installing the Ground Cable


Figure 4-7 shows how to connect the ground cable.

Ensure that the ground cable is installed securely. Inappropriate grounding may cause device
damage and even personal injury.

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Figure 4-7 Installing the ground cable

(1) Ground bar

4.4 Installing Components


4.4.1 Installing an SMU
Procedure
Step 1 Push the locking latch towards the left, and pull out the handle.
Step 2 Slide the SMU into the subrack along the guide rail, push in the handle, and then push the
locking latch towards the right.

Figure 4-8 Installing an SMU

----End

4.4.2 Installing a Rectifier


Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle downwards.
Step 3 Insert the rectifier into the slot and slide the rectifier into the subrack along the guide rails.
Step 4 Push the handle upwards.

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Step 5 Push the locking latch towards the right to secure the handle.

Figure 4-9 Installing a rectifier

----End

4.5 (Optional) Installing Dry Contact Signal Cables


Procedure
Step 1 Press the contact plate using a flat-head screwdriver to flip the metal spring inside each dry
contact.
Step 2 Connect the signal cables to the corresponding dry contacts.
Step 3 Remove the flat-head screwdriver and check that the signal cables are connected securely.

Figure 4-10 Installing a dry contact signal cable

(1) Contact plate (2) Dry contact port

----End

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4.6 Connecting the Communications Cable


4.6.1 Connecting a Communications Cable to the SMU01B
Connect the COM port on the SMU01B to the corresponding serial port on the Huawei access
network communications equipment using a communications cable when you use the U2000
network management system to remotely manage the power supply system, as shown in
Figure 4-11.

Figure 4-11 Connecting a communications cable to the SMU01B COM port

4.6.2 Connecting a Communications Cable to the SMU01C


If the power system connects to a power and environment monitoring device, connect the
communications cable to the COM port on the SMU01C.

Figure 4-12 Connecting the SMU01C and the power and environment monitoring device

Alarm signals of the power system can be uploaded through dry contacts. Connect the dry
contact signal cable to the EXT-ALM0 port on the BBU.

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Figure 4-13 Connecting the SMU01C and the BBU

(1) BBU (2) EXT-ALM0 port

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4.7 Installing DC Output Power Cables


Prerequisites
Connect cables to the RTN+ busbar and then connect cables to load circuit breakers. An
incorrect sequence will cause cabling difficulty.

Procedure
Step 1 Remove the power distribution panel.

Figure 4-14 Removing the power distribution panel

Step 2 Connect the positive DC output power cable to the corresponding RTN+ busbar.
Step 3 Connect the negative DC output power cable to the appropriate load circuit breaker, as shown
in the following figure.

Figure 4-15 Installing DC output power cables

(1) DC load 1 (2) DC load 2

----End

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4.8 Installing HVDC Input Power Cables


Prerequisites
If only the R4830G1 rectifiers are used, perform the following steps to install HVDC input
power cables.

 Before connecting HVDC input power cables, install an upstream HVDC input circuit
breaker to protect the system.
 Before installing HVDC input power cables, switch off the corresponding upstream
HVDC input circuit breaker.

Procedure
Step 1 Remove the protective cover.

Figure 4-16 Removing the protective cover

Step 2 Connect HV- to the N wiring terminal.


Step 3 Connect HV+ to the L1, L2, or L3 wiring terminal.

Figure 4-17 Installing HVDC input power cables

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Step 4 Reinstall the cover.


----End

4.9 Connecting the AC Input Power Cable

Before connecting the AC input power cable:


 Install a circuit breaker for the upper-level device to protect the power system.
 Switch the corresponding circuit breaker for the upper-level device to OFF.

4.9.1 Installing a 220/380 V AC Three-Phase Four-Wire Input


Power Cable
Procedure
Step 1 Remove the protective cover, as shown in Figure 4-16.
Step 2 Remove the short-circuit bar.

Figure 4-18 Removing the short-circuit bar

Step 3 Connect the neutral wire to the N wiring terminal.


Step 4 Connect the three live wires to the L1, L2, and L3 wiring terminals.

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Figure 4-19 Installing a three-phase AC input power cable

(1) ACDB

Step 5 Remove the two baffle panels from the protective cover using needle-nose pliers.

Figure 4-20 Removing baffle panels

(1) Baffle panels

Step 6 Reinstall the protective cover.


----End

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4.9.2 Installing a 220 V Single-Phase AC Input Power Cable


Procedure
Step 1 Remove the protective cover, as shown in Figure 4-16.
Step 2 Connect the neutral wire to the N wiring terminal.
Step 3 Connect the live wire to the L2 wiring terminal.

Figure 4-21 Installing a single-phase AC input power cable

(1) Alternating current distribution box (ACDB)

Step 4 Reinstall the cover.


----End

4.10 Installing Battery Cables


Prerequisites

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 Smoking and sparks are prohibited near batteries.


 Switch off battery circuit breakers before installing batteries.
 Comply with regulations and warnings of the battery manufacturer.
 Use tools with insulated handles, otherwise, batteries may be burnt out and personal injury
may occur.
 During battery operations, wear goggles, rubber gloves, and protective clothes. Remove
conductive articles such as watches, bracelets, and rings.
 If battery acid gets in the eyes, rinse with cold water for more than 15 minutes and seek
media advice immediately. If battery acid contacts skin or clothing, wash with soap and
water immediately.
 Do not use metal to simultaneously contact two or more battery terminals. Do not use
metal to simultaneously touch battery terminals and grounded objects (for example,
battery compartment); otherwise, transient short circuit occurs, which produces sparks or
explosion.
 Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
 Connect cables to the RTN+ busbar and then connect cables to battery circuit breakers. An
incorrect sequence will cause cabling difficulty.

Procedure
Step 1 Connect the negative battery cable to the battery circuit breaker.
Step 2 Connect the positive battery cable to the RTN+ busbar.

Figure 4-22 Installing battery cables

(1) Battery string

If there is only one battery string, connect the negative battery cable to the BAT1- circuit breaker.

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Step 3 Reinstall the power distribution panel.


----End

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User Manual 5 Verifying the Installation

5 Verifying the Installation

5.1 Checking Hardware Installation


 Check that all screws, especially those used for electrical connections, are secured.
Check that flat washers and spring washers are installed properly.
 Check that rectifiers are completely inserted into their respective slots and properly
locked.

5.2 Checking Electrical Connections


 Check that all circuit breakers or fuses are OFF.
 Check that flat washers and spring washers are securely installed for all OT terminals
and that all the OT terminals are intact and properly connected.
 Check that batteries are correctly installed and that battery cables are correctly connected
and not short-circuited.
 Check that input and output power cables and ground cables are correctly connected and
not short-circuited.

5.3 Checking Cable Installation


 Check that all cables are securely connected.
 Check that all cables are arranged neatly and bound properly to their nearest cable ties,
and are not twisted or overly bent.
 Check that cable labels are properly and securely attached in the same direction.

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User Manual 6 Commissioning

6 Commissioning

 Performing commissioning procedure provided in this chapter may result in power failure
or alarms. Inform the alarm center before and after the procedure.
 Commissioning should be performed by trained personnel according to the commissioning
instructions provided in this chapter.
 Commissioning is performed with the power on. Remove any conductors such as jewelry
or watches, stand on dry insulating material, and use insulated tools.
 During commissioning, do not establish contact between electrical points that have
different electric currents.
 Check that the status of a unit or component meets requirements before turning on its
switch.
 When you are maintaining or servicing equipment and do not want others to perform any
operation, attach the label "Currently being serviced. Do not switch on." to the customer
equipment.
 During commissioning, shut down the power system immediately if any fault is detected.
Rectify the fault and proceed with the commissioning.

6.1 Connecting the AC Power Supply


Procedure
Step 1 Measure the input voltage on the AC input circuit breaker. The value should range from 85 V
AC to 300 V AC.
Step 2 Switch on the AC input circuit breaker and measure the output voltage of the AC input
terminals. The value should range from 85 V AC to 300 V AC.
Step 3 Check that the run indicators on the rectifiers are steady on.
Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value should range
from –42 V DC to –58 V DC.
----End

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6.2 Connecting the HVDC Power Supply


Procedure
Step 1 Measure the input voltage on the upstream HVDC input circuit breaker. The value should
range from 90 V DC to 420 V DC.
Step 2 Switch on the upstream HVDC input circuit breaker and measure the output voltage of the
HVDC input terminals. The value should range from 90 V DC to 420 V DC.
Step 3 Check that the run indicators on the rectifiers are steady on.
Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value should range
from –42 V DC to –58 V DC.
----End

6.3 Setting the Display Language


After powering on the SMU, press or on the LCD to select a display language. Then
press to enter the standby screen.

If an undesired language is selected, reinstall and restart the SMU and then select the desired language.

6.4 Setting The Date and Time


Set the date and time for the SMU01B and SMU01C as required.

Table 6-1 Date and time parameters for the SMU01B and SMU01C

Main Menu Second-Level Third-Level Default Value Setting


Menu Menu
Settings System Settings Date - Local date
Time - Local time

 The preset password of SMU01B is 00200#.


 The preset password of SMU01C is 000001.

6.5 Setting Battery Parameters

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If battery parameters are incorrectly set, batteries will wear out earlier than necessary. Set the
parameters strictly according to requirements.

Set Batt String to 1, set Capacity to the total capacity of battery strings, and set Installation
Time as required.

Table 6-2 Battery parameters for the SMU01B and SMU01C

Main Menu Second-Level Third-Level Default Value Setting


Menu Menu

Settings Batt Settings Batt String 1 1


Capacity 40 Ah Rated capacity
of the batteries
in a battery
string.
NOTE
The batteries
controlled by
one circuit
breaker or fuse
are called a
battery string.

Other Installation - Set this


Parameters Time parameter to the
current date.

6.6 Connecting the Battery Supply


Prerequisites

 Ensure that the positive and negative battery cables are connected correctly.
 To avoid damage to batteries, switch on the battery circuit breaker only after correctly
setting the battery parameters.

Procedure
Step 1 Switch off the upstream AC input or HVDC input circuit breakers.
Step 2 Switch on the battery circuit breaker.

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Step 3 Switch on the upstream AC input or HVDC input circuit breakers.


Step 4 Switch all the circuit breakers to the appropriate status based on site requirements.
Step 5 Observe the power system for 15 minutes. If no alarm (excluding door alarms) is generated on
the LCD during this period, the current and voltage for batteries and loads are normal.
----End

6.7 Subsequent Operations


Procedure
Step 1 Reinstall the removed cover or panel if any.
Step 2 Check whether the paint on the subrack exterior is intact. If any paint has flaked, repaint the
area to avoid corrosion.
Step 3 Ensure that the site is clean before you leave the site.
----End

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User Manual 7 Maintenance

7 Maintenance

7.1 Routine Maintenance


Maintain the ETP48150-B3A1 periodically based on site requirements. The recommended
maintenance interval is six months.

Table 7-1 Routine maintenance checklist

Item Maintenance Content

Check That Check Repair When Measures


Method
Electrical The input Using a  The AC For details, see
connection voltage is multimeter input 7.2 Identifying
normal. voltage does Component
not fall Faults and 7.3
between 85 Replacing
V AC and Components.
300 V AC.
 The HVDC
input
voltage does
not fall
between 90
V DC and
420 V DC.
The output The battery low
voltage is voltage
normal. disconnection
(BLVD) or load
low voltage
disconnection
(LLVD) voltage
does not fall
between -42 V
DC and -58 V
DC.
Preventive The indicators Visual Alarms are

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User Manual 7 Maintenance

Item Maintenance Content

Check That Check Repair When Measures


Method
inspection are normal. observation generated.
Grounding The connection Using a The resistance Secure or
inspection between the multimeter between the replace the
ground point ground point ground cable.
and the ground and the ground
bar in the bar is greater
subrack is than 0.1 ohm.
normal.

7.2 Identifying Component Faults


7.2.1 Identifying Rectifier Faults
The following indicate that the rectifier is faulty:
 The AC input and slot connector are normal, but the Fault indicator (red) is steady on or
all indicators are off.
 The slot connector and SMU are normal, but the Alarm indicator (yellow) still blinks
after the rectifier is reinstalled.
 The AC input and SMU are normal, but the SMU cannot control the rectifier.

7.2.2 Identifying SMU Faults


The following indicate that the SMU is faulty:
 The DC output is normal but the green indicator on the SMU is off.
 The SMU breaks down or cannot be started. Its LCD has abnormal display or buttons
cannot be operated.
 With alarm reporting enabled, the SMU does not report alarms when the power system is
faulty.
 The SMU reports an alarm when the power system is not faulty.
 The SMU fails to communicate with the connected lower-level devices even though the
communications cables are correctly connected.
 Communication between the SMU and all rectifiers fails even though the rectifiers and
the communications cables are normal.
 The SMU cannot monitor AC or DC power distribution when communications cables are
intact and AC and DC power distribution is normal.
 Parameters cannot be set or running information cannot be viewed on the SMU.

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User Manual 7 Maintenance

7.3 Replacing Components

 Performing maintenance or replacing components may interrupt power to the loads if


battery reserve is insufficient. Ensure that the switches for primary loads are in the ON
position and do not turn off the battery switch and the AC input switch at the same time.
 Obtain prior written consent from the customer if load disconnection is required.
 Do not perform maintenance on rainy days. Otherwise, rain water can enter the system and
damage devices and components.

7.3.1 Replacing a Rectifier


Prerequisites
 Protective gloves and the cabinet door key are available.
 The new rectifier is intact.

To prevent burns, exercise caution when removing a rectifier because the rectifier may be hot
as a result of continuous operation.

Procedure
Step 1 Wear protective gloves.
Step 2 Push the locking latch on the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 7-1.

Figure 7-1 Removing a rectifier

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Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry of the correct slot.
Step 6 Gently slide the rectifier into the slot along the guide rails until it is engaged. Close the handle,
and push the locking latch towards the right to lock the handle, as shown in Figure 7-2.

Figure 7-2 Installing a rectifier

Step 7 Remove the protective gloves.


----End

Follow-up Procedure
Pack the faulty component and send it to the local Huawei warehouse.

7.3.2 Replacing an SMU


Prerequisites
 You have obtained an ESD wrist strap, a pair of protective gloves, an ESD box or bag.
 The new rectifier is intact.

Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle outwards to remove the SMU, as shown in Figure 7-3.

Figure 7-3 Removing an SMU

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User Manual 7 Maintenance

Step 3 Insert a new SMU into the slot, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the SMU into the subrack slowly along the guide rail, push in the handle, and then push
the locking latch towards the right.
Step 5 Reset SMU parameters.

Figure 7-4 Installing an SMU

----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

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User Manual 8 Technical Specifications

8 Technical Specifications

Table 8-1 Technical specifications

Category Item Specifications


Environmental Operating –40 °C to +65 °C
specifications temperature NOTE
The system can run for 8 hours at 65 °C.

Transport temperature –40 °C to +70 °C


Storage temperature –40 °C to +70 °C
Operating humidity 5%–95%
Storage humidity 5%–95%
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000
m, the operating temperature decreases by
1 °C for each additional 200 m.
HVDC input Input voltage 90–420 V DC
AC input Input system 220/380 V AC three-phase four-wire,
compatible with 220 V AC single-phase
Input voltage 85–300 V AC
Input frequency 45–66 Hz; rated frequency: 50 Hz/60 Hz
Power factor ≥ 0.99 (rated load)
DC output Output voltage range –42 V DC to –58 V DC
Default output 53.5 V DC
voltage
Maximum output 8000 W
power
Regulated voltage ≤ ±1%
precision

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Category Item Specifications


Peak-to-peak noise ≤ 200 mV
voltage
Psophometrically ≤ 2 mV
weighted noise
Current imbalance ≤ ±5% (20%–100% load)
HVDC input DC input overvoltage > 420 V DC
protection protection threshold
DC input overvoltage When the voltage is restored to 410 V DC, the
recovery threshold output resumes.
DC input < 80 V DC
undervoltage
protection threshold
DC input When the voltage is restored to 90 V DC, the
undervoltage output resumes.
recovery threshold
AC input AC input overvoltage > 300 V AC
protection protection threshold
AC input overvoltage When the voltage is restored to 290 V AC, the
recovery threshold output resumes.
AC input < 80 V AC
undervoltage
protection threshold
AC input When the voltage is restored to 85 V AC, the
undervoltage output resumes.
recovery threshold
DC output DC output 58.5–60.5 V DC
protection overvoltage
protection threshold
Rectifier Efficiency  R4830G1: peak point ≥ 96%
≥ 95% (230 V AC, 30%–90% load)
 R4830N2: peak point ≥ 94%
≥ 93% (230 V AC, 30%–100% load)
Output power R4830G1: 2000 W (176–300 V AC/200–420
V DC), 900 W (90–176 V AC/90–200 V DC
linear derating)
R4830N2: 1740 W (176–300 V AC), 755 W
(85–175 V AC decreased linearly)
Overvoltage 58.5–60.5 V DC
protection 1. If overvoltage occurs due to an internal
fault, the rectifier locks out.
2. When the external voltage is higher than

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Category Item Specifications


63 V for more than 500 ms, the rectifier
locks out.
EMC Conducted emission Input port: CISPR 22/EN 55022 class B
specifications (CE)
Output port: CISPR 22/EN 55022 class A
Radiated emission CISPR 22/EN 55022 class B
(RE)
Harmonic IEC 61000-3-2/12
Fluctuation and IEC 61000-3-2/3
flicker
ESD Enclosure port: contact discharge 6 kV, air
discharge 8 kV (criterion B); signal port:
contact discharge 2 kV (criterion R)
Electrical fast Signal port: 1 kV; power port: 2 kV (criterion
transient (EFT) B)
Radiated Level 3; criterion: A; field strength: 10 V/m
susceptibility (RS)
Conducted Power port: 10 V; signal port: 3 V (criterion
susceptibility (CS) A)
Surge AC power port: 2 kV in differential mode, 4
kV in common mode, criterion B
DC power port: ±2 kV/2 ohms in differential
mode, ±2 kV/12 ohms or ±4 kV/12 ohms (+48
V and PE are short-circuited) in common
mode; isolation protection enabled, criterion B
Signal cables inside the subrack: 0.5 kV in
differential mode, 1 kV in common mode,
waveform 8/20 (1.2/50) µs, criterion B
Signal cables outside the subrack: 2 kV in
differential mode, 4 kV in common mode,
waveform 8/20 (1.2/50) µs, criterion B
Voltage dip (DIP) Complying with IEC 61000-4-11
Others Surge protection AC power port: nominal strike discharge
current 5 kA (8/20 µs), 5 kA in differential
mode, 5 kA in common mode
DC power port: ±2 kV/2 ohms in differential
mode, ±2 kV/12 ohms or ±4 kV/12 ohms (+48
V and PE are short-circuited) in common
mode; isolation protection enabled, criterion B
Signal cables inside the subrack: 1 kV in
common mode, waveform 8/20 (1.2/50) µs,
criterion B
Signal cables outside the subrack: 2 kV in
common mode, waveform 8/20 (1.2/50) µs,

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User Manual 8 Technical Specifications

Category Item Specifications


criterion B
Safety compliance Complying with IEC/EN60950-1 and
GB4943, CE and S+ certifications
Mean time between 250,000 hours
failures (MTBF)
Structure Power system 130.5 mm x 422 mm x 255 mm (H x W x D)
Weight ≤ 15 kg (excluding rectifiers and the SMU)
Protection level IP20
Installation mode Adapts to 19-inch cabinets and ETSI cabinets
by using different types of mounting ears
Maintenance mode Maintained from the front
Cooling mode Natural cooling

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User Manual 9 Electrical Conceptual Diagram

9 Electrical Conceptual Diagram

Figure 9-1 Electrical schematic diagram

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User Manual A Acronyms and Abbreviations

A Acronyms and Abbreviations

A
ACDB alternating current distribution box

B
BBU baseband unit
BLVD battery low voltage disconnection

E
EFT electrical fast transient
EMC electromagnetic compatibility
ESD electrostatic discharge

H
HTTPS Hypertext Transfer Protocol Secure
HVDC High-voltage direct current

I
IP Internet Protocol

L
LCD liquid crystal display

M
MTBF mean time between failures

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Copyright © Huawei Technologies Co., Ltd.
ETP48150-B3A1 Embedded Power (Switzerland, SALT)
User Manual A Acronyms and Abbreviations

P
PDU power distribution unit

R
RS radiated susceptibility

S
SMU site monitoring unit

Issue 01 (2017-03-10) Huawei Proprietary and Confidential 49


Copyright © Huawei Technologies Co., Ltd.

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