ETP48150-B3A1 Embedded Power User Manual
ETP48150-B3A1 Embedded Power User Manual
SALT)
User Manual
Issue 01
Date 2017-03-10
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: http://www.huawei.com
Email: [email protected]
Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2017-03-10)
This issue is the first official release.
The SMU01B software version is V300R002C03.
The SMU01C software version is V300R002C03.
Contents
2 Overview......................................................................................................................................... 7
2.1 Introduction .................................................................................................................................................................. 7
2.2 Configuration ................................................................................................................................................................ 7
3 Components ................................................................................................................................... 8
3.1 Interior .......................................................................................................................................................................... 8
3.2 Rectifier ........................................................................................................................................................................ 8
3.3 Monitoring Module ..................................................................................................................................................... 10
3.3.1 SMU01B .................................................................................................................................................................. 10
3.3.2 SMU01C .................................................................................................................................................................. 13
4 Installation.................................................................................................................................... 17
4.1 Installation Preparations ............................................................................................................................................. 17
4.1.1 Tools ........................................................................................................................................................................ 17
4.1.2 Installation Dimensions ........................................................................................................................................... 18
4.1.3 Requirements for Cable Routing ............................................................................................................................. 18
4.2 Installing a Subrack .................................................................................................................................................... 19
4.3 Installing the Ground Cable ........................................................................................................................................ 21
4.4 Installing Components ................................................................................................................................................ 22
4.4.1 Installing an SMU .................................................................................................................................................... 22
4.4.2 Installing a Rectifier ................................................................................................................................................ 22
4.5 (Optional) Installing Dry Contact Signal Cables ........................................................................................................ 23
4.6 Connecting the Communications Cable ...................................................................................................................... 24
4.6.1 Connecting a Communications Cable to the SMU01B ............................................................................................ 24
4.6.2 Connecting a Communications Cable to the SMU01C ............................................................................................ 24
4.7 Installing DC Output Power Cables ............................................................................................................................ 26
6 Commissioning............................................................................................................................ 34
6.1 Connecting the AC Power Supply .............................................................................................................................. 34
6.2 Connecting the HVDC Power Supply ........................................................................................................................ 35
6.3 Setting the Display Language ..................................................................................................................................... 35
6.4 Setting The Date and Time ......................................................................................................................................... 35
6.5 Setting Battery Parameters .......................................................................................................................................... 35
6.6 Connecting the Battery Supply ................................................................................................................................... 36
6.7 Subsequent Operations ............................................................................................................................................... 37
7 Maintenance ................................................................................................................................. 38
7.1 Routine Maintenance .................................................................................................................................................. 38
7.2 Identifying Component Faults .................................................................................................................................... 39
7.2.1 Identifying Rectifier Faults ...................................................................................................................................... 39
7.2.2 Identifying SMU Faults ........................................................................................................................................... 39
7.3 Replacing Components ............................................................................................................................................... 40
7.3.1 Replacing a Rectifier ............................................................................................................................................... 40
7.3.2 Replacing an SMU ................................................................................................................................................... 41
1 Safety Precautions
Measure contact point voltage with a multimeter before handling a conductor surface or
terminal. Ensure that the contact point has no voltage or the voltage is within the
specified range.
When installing or removing power cables, ensure that the corresponding circuits are
disconnected to prevent electric arcs or sparks.
If AC input power cables need to be routed from the top, bend the cables in a U shape
outside the cabinet and then route them into the cabinet.
Performing maintenance or replacing components may interrupt power to the loads if
batteries are not connected or the battery reserve is insufficient. Ensure that the switches
for primary loads are in the ON position and do not turn off the battery switch and the
AC input switch at the same time.
Cables stored at subzero temperatures must be stored at room temperature for at least 24
hours before they are laid out.
Perform routine maintenance as described in this manual; replace faulty components at
the earliest.
After maintenance is completed, lock cabinet doors and seal cable holes to prevent
rodents from entering the cabinet.
AC and DC Power
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious injury or
death.
Non-standard and improper operations may result in fire or electric shocks.
Before making electrical connections, turn off the protection switch on the upstream
device to cut the power supply.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before connecting cables to loads or battery cables, check cable and terminal polarities
to prevent reverse connections.
ESD
To prevent electrostatic-sensitive components from being damaged by static from human
bodies, wear a grounded electrostatic discharge (ESD) wrist strap or ESD gloves when
touching circuit boards.
When holding a board, hold its edge without touching any components, especially chips.
Package boards with ESD packaging materials before storing or transporting them.
Liquid Prevention
Do not place the product in areas prone to water leakage, such as near air conditioner
vents, ventilation vents, or feeder windows of the equipment room.
Ensure that there is no condensation inside the product or equipment room.
Ensure that no liquid enters the product. Otherwise, short circuits will occur and may
result in serious injury or death.
If any liquid is detected inside the product, immediately disconnect the power supply and
contact the administrator.
Basic Requirements
Avoid skin contact with battery electrolyte. Before handling batteries, wear goggles,
rubber gloves, and protective clothing.
When handling a battery, ensure that its electrodes always point upward. Do not tilt or
overturn batteries.
Before installing or maintaining batteries, switch off the battery circuit breaker or
remove the battery fuse.
Install batteries in a dry, clean, and ventilated environment that is free from sources of
ignition. Do not expose batteries to sunlight or water.
Ensure that the load-bearing capacity of the floor in the installation area is sufficient.
Install additional supports if required.
Secure battery cables to the torque specified in the battery documentation. Loose
connections will result in excessive voltage drop or cause batteries to burn out in the case
of excessive current.
Ensure that battery cables do not come in contact with water.
High short circuit currents or electric shocks can cause equipment damage, personal injury, or
death.
To prevent short circuit or electric shock, disconnect the batteries before performing any
operation or maintenance.
Flammable Gas
Store lead-acid batteries in a place with good ventilation, and take fire safety precautions.
Battery Leakage
High temperatures may result in battery distortion, damage, and electrolyte overflow.
If the battery temperature is higher than 60°C, battery electrolyte may overflow. If the
electrolyte overflows, wear goggles, rubber gloves, and protective clothing and absorb the
leaking electrolyte using sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3). Do
not transport or move batteries if there is an electrolyte leakage.
Battery Overdischarge
After connecting the batteries, remove the battery fuse or turn the battery circuit breaker OFF
and then power on the power system. This prevents battery overdischarge. After the power
system is on, replace the battery fuse or turn the battery circuit breaker ON.
Drilling Holes
Do not drill holes on the module without permission. Non-standard drilling may affect
electromagnetic shielding performance of the module and damage the internal cables, and
metal scraps generated during drilling may short-circuit a circuit board.
Before drilling holes on the module, remove the cables inside the rack.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shavings.
2 Overview
2.1 Introduction
ETP48150-B3A1 is a box-type power system that supplies power for -48 V DC
communications equipment. It uses 30 A rectifiers and provides a maximum output current of
150 A.
2.2 Configuration
Table 2-1 ETP48150-B3A1 configuration
Item Configuration
Power AC input 220/380 V AC three-phase four-wire, compatible with 220
distribution V AC single-phase
unit (PDU)
High-voltage 90–420 V DC (when only R4830G1 rectifiers are installed,
direct current the system supports HVDC input.)
(HVDC) input
DC power Battery One 2-pole 125 A circuit breaker, supports two
distribution circuit battery routes.
breaker
Load Four 1-pole 63 A circuit breakers, two 1-pole
circuit 32 A circuit breakers, and two 1-pole 10 A
breaker circuit breakers.
Site The following SMUs are supported:
monitoring One SMU01B (default)
unit
One SMU01C
(SMU)
Rectifier The following rectifiers are supported:
Two to five R4830G1
Two to five R4830N2
NOTE
The R4830G1 and R4830N2 can be installed together.
3 Components
3.1 Interior
Figure 3-1 Interior
(1) Ground screw (2) AC/HVDC input terminals (3) Battery circuit breaker
(4)Load circuit breakers (5) Space for rectifiers (6) RTN+ busbar
(7) Space for SMU
Do not mix up the slots for installing the SMU and rectifier. Otherwise, the SMU and rectifier
may be damaged.
3.2 Rectifier
Rectifiers convert AC input into stable DC output.
NOTE
The LCD screen becomes dark if no button is pressed within 5 minutes.
NOTE
All the preceding ports are protected by a security mechanism.
Table 3-5 describes the pins in the COM port and RS485/RS232 port.
3.3.2 SMU01C
Figure 3-6 SMU01C
NOTE
The LCD screen becomes dark if no button is pressed within 5 minutes.
NOTE
The COM ports and RS485/RS232 ports work in active/standby mode. Either of them is at work.
Table 3-10 describes the pins in the COM port and RS485/RS232 port.
4 Installation
Ensure that the bending radius of each cable is at least five times the diameter of the
cable.
Bind cables of the same type together. When routing cables of different types, ensure that
they are at least 30 mm away from each other.
Route and bind cables so that they appear neat and tidy and their cable sheaths are intact.
Route and bind ground cables and signal cables separately.
Route and bind AC power cables, DC power cables, signal cables, and communications
cables separately.
When routing power cables, ensure that there is no coiling or twisting. Do not join or
weld power cables. If necessary, use a longer cable.
Use 21.5 mm mounting ears for installation in a cabinet that is more than 300 mm deep.
Figure 4-6 Installing the subrack in 21-inch rack (using 14 mm mounting ears as an example)
----End
Ensure that the ground cable is installed securely. Inappropriate grounding may cause device
damage and even personal injury.
----End
Step 5 Push the locking latch towards the right to secure the handle.
----End
----End
Figure 4-12 Connecting the SMU01C and the power and environment monitoring device
Alarm signals of the power system can be uploaded through dry contacts. Connect the dry
contact signal cable to the EXT-ALM0 port on the BBU.
Procedure
Step 1 Remove the power distribution panel.
Step 2 Connect the positive DC output power cable to the corresponding RTN+ busbar.
Step 3 Connect the negative DC output power cable to the appropriate load circuit breaker, as shown
in the following figure.
----End
Before connecting HVDC input power cables, install an upstream HVDC input circuit
breaker to protect the system.
Before installing HVDC input power cables, switch off the corresponding upstream
HVDC input circuit breaker.
Procedure
Step 1 Remove the protective cover.
(1) ACDB
Step 5 Remove the two baffle panels from the protective cover using needle-nose pliers.
Procedure
Step 1 Connect the negative battery cable to the battery circuit breaker.
Step 2 Connect the positive battery cable to the RTN+ busbar.
If there is only one battery string, connect the negative battery cable to the BAT1- circuit breaker.
6 Commissioning
Performing commissioning procedure provided in this chapter may result in power failure
or alarms. Inform the alarm center before and after the procedure.
Commissioning should be performed by trained personnel according to the commissioning
instructions provided in this chapter.
Commissioning is performed with the power on. Remove any conductors such as jewelry
or watches, stand on dry insulating material, and use insulated tools.
During commissioning, do not establish contact between electrical points that have
different electric currents.
Check that the status of a unit or component meets requirements before turning on its
switch.
When you are maintaining or servicing equipment and do not want others to perform any
operation, attach the label "Currently being serviced. Do not switch on." to the customer
equipment.
During commissioning, shut down the power system immediately if any fault is detected.
Rectify the fault and proceed with the commissioning.
If an undesired language is selected, reinstall and restart the SMU and then select the desired language.
Table 6-1 Date and time parameters for the SMU01B and SMU01C
If battery parameters are incorrectly set, batteries will wear out earlier than necessary. Set the
parameters strictly according to requirements.
Set Batt String to 1, set Capacity to the total capacity of battery strings, and set Installation
Time as required.
Ensure that the positive and negative battery cables are connected correctly.
To avoid damage to batteries, switch on the battery circuit breaker only after correctly
setting the battery parameters.
Procedure
Step 1 Switch off the upstream AC input or HVDC input circuit breakers.
Step 2 Switch on the battery circuit breaker.
7 Maintenance
To prevent burns, exercise caution when removing a rectifier because the rectifier may be hot
as a result of continuous operation.
Procedure
Step 1 Wear protective gloves.
Step 2 Push the locking latch on the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 7-1.
Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry of the correct slot.
Step 6 Gently slide the rectifier into the slot along the guide rails until it is engaged. Close the handle,
and push the locking latch towards the right to lock the handle, as shown in Figure 7-2.
Follow-up Procedure
Pack the faulty component and send it to the local Huawei warehouse.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle outwards to remove the SMU, as shown in Figure 7-3.
Step 3 Insert a new SMU into the slot, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the SMU into the subrack slowly along the guide rail, push in the handle, and then push
the locking latch towards the right.
Step 5 Reset SMU parameters.
----End
Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.
8 Technical Specifications
A
ACDB alternating current distribution box
B
BBU baseband unit
BLVD battery low voltage disconnection
E
EFT electrical fast transient
EMC electromagnetic compatibility
ESD electrostatic discharge
H
HTTPS Hypertext Transfer Protocol Secure
HVDC High-voltage direct current
I
IP Internet Protocol
L
LCD liquid crystal display
M
MTBF mean time between failures
P
PDU power distribution unit
R
RS radiated susceptibility
S
SMU site monitoring unit