Manual mcs300 en
Manual mcs300 en
User manual
MCS300
0 1
Desiccant dehumidifier
1 Introduction
1.1 About this manual
This manual is written for the user of the dehumidifier. It contains necessary information for how to install
and use the dehumidifier in a safe and efficient way. Read through the manual before the dehumidifier is
installed and used.
Contact your nearest Munters office if you have any questions regarding the installation or the use of your
dehumidifier.
This manual must be stored in a permanent location close to the dehumidifier.
CAUTION!
CAUTION!
Do not sit, stand, or place any objects on the unit.
1.3 Safety
Every measure has been taken in the design and manufacture of the dehumidifier to ensure that it meets the
safety requirements of the directives and standards listed in the EC Declaration of Conformity.
The information in this manual shall in no way take precedence over individual responsibilities or local
regulations.
During operation and other work with a machine it is always the responsibility of the individual to consider:
■ The safety of all persons concerned.
■ The safety of the unit and other property.
■ The protection of the environment.
The types of dangers that are indicated in this manual are described in section Important user information.
WARNING!
- The unit must not be splashed with or immersed in water.
- All electrical installations must be carried out by a qualified electrician and in accordance with local regulations.
- Do not connect the unit to other mains voltage than specified on the identification plate.
- Do not operate the unit if the power plug or cord is damaged, risk of electrical shock.
- Do not pull the plug with wet hands, risk of electrical shock.
- Do not insert fingers or any other objects into the air vents, rotating fans are inside.
- Do not cover the unit as that can block air intake or outlet and cause a fire.
1.4 Marking
INCENTIVE GROUP
2 Function overview
The desiccant rotor is the adsorption dehumidifying component in the unit. The rotor structure is
comprised of a large number of small air channels.
The desiccant rotor is made of a composite material that is highly effective in attracting and retaining water
vapour. The rotor is divided in two zones. The airflow to be dehumidified, process air, passes through the
largest zone of the rotor and then leaves the rotor as dry air. Since the rotor rotates slowly, the incoming air
always meets a dry zone on the rotor, thus creating a continuous dehumidification process.
The airflow that is used to dry the rotor, reactivation air, is heated. The reactivation air passes through
the rotor in the opposite direction to the process air and leaves the rotor as wet air (warm, moist air). This
principle enables the dehumidifier to work effectively, even at freezing temperatures.
B C
5 4 3
3. Filter 6. Filter
3 Installation
3.1 General
The MCS300 is intended for indoor installation. The unit shall be placed in an upright position on a level
surface. If the unit is stored prior to installation, place it in a roofed area, on a level surface where it is
protected from impact, dust, frost, rain or aggressive contaminants.
3.2 Safety
WARNING!
The unit is not intended for use in classified areas where explosion safety equipment is required.
WARNING!
The unit must not be splashed with, or immersed in water.
WARNING!
Do not cover the unit or obstruct the air vents.
WARNING!
Do not operate the unit if the power plug or cord is damaged.
WARNING!
Never operate the unit when the power cord is in the storage compartment.
WARNING!
The unit must not be connected to a power source other than that specified on its identification plate.
WARNING!
The unit should be connected to an earthed electrical socket.
WARNING!
All electrical equipment connections must be carried out in accordance with local regulations and by qualified
personnel.
WARNING!
Do not operate the unit near any heat-generating devices, or near flammable and hazardous material.
WARNING!
Do not insert fingers or any other objects into the air vents.
WARNING!
Do not try to repair, dismantle or modify the unit.
CAUTION!
CAUTION!
Do not sit, stand, or place any objects on the unit.
CAUTION!
CAUTION!
I there is a risk for freezing temperatures, the wet air ducting must be insulated.
3.5 Transport
Use the handle when lifting the dehumidifier. If possible, use a pallet loader to move the dehumidifier. It is
recommended to use the original packaging when shipping the dehumidifier.
3.8.1 General
Follow the instructions below when attaching ducts or flexible hoses to the unit's air connections.
■ Duct length should be kept as short as possible to minimise static pressure loss.
■ All duct and hose connections must be air tight and vapour tight to ensure full performance.
■ To retain the correct airflow for reactivation air, an air damper must be installed. This damper is to be
installed in the wet air outlet ducting, see Figure 3.2 and Figure 3.3 . For adjustment of airflow, follow the
instructions in section 4.5, Adjusting reactivation temperature.
■ Ducting for wet air shall be installed at a downward incline to enable condensate to drain. The wet
air ducting should be provided with suitable drainage at low points to prevent the collection of
condensation water. Alternatively, condensation can be avoided by insulating the duct with at least
25 mm of suitable insulating material.
■ Cover the duct opening with mesh to prevent birds and rodents from entering the unit. Position the
opening so that rain and snow cannot enter the lines.
■ The wet air duct or hose must be corrosion resistant and able to withstand temperatures up to 70 °C.
CAUTION!
CAUTION!
If there is risk for freezing temperatures, the wet air ducting must be insulated.
A C
0 1
E
B F
1) Fitting with diameter 80 mm (for example, Lindab Safe NPU nipple or alternate Lindab Damper DRU80).
D G
C
A
0 1
E
B F
Figure 3.3 Installation in an open airflow system
D. Surplus air
1) Fitting with diameter 80 mm (for example, Lindab Safe NPU nipple or alternate Lindab Damper DRU80).
2) Fitting with diameter 125 mm (for example, Lindab Safe NPU nipple).
3.9.1 General
Included with delivery is a 3.5 m long power cable with a plug for connection to an earthed outlet. The
voltage and frequency are specified on the unit’s identification plate.
3.9.2 Safety
WARNING!
The unit must be connected to an earthed electrical outlet.
WARNING!
The unit must not be connected to other mains than specified on the unit’s identification plate
3.10.1 General
The connection socket for the humidistat is located in the storage compartment for the power
cable, see Figure 3.4 . The appropriate plug for the humidistat is delivered with the unit, see section
3.10.2, Humidistat connection kit. The humidistat shall be mounted 1–1.5 m. above the floor and positioned so
that it is not exposed directly to dry air from the unit or incoming moist air from opening and closing doors.
It should not be placed close to a heat source, or so that it is exposed to direct sunlight. The humidistat shall
be a single stage humidistat and connected so that the controlling circuit closes as relative humidity increases.
The connecting cable shall be screened and have copper conductors with a minimum cross-section area
of 2 x 0.75 mm2.
0 1
A
B
1
1 2 3 4 5
3
Figure 3.6 Humidistat connection kit assembly
4 Operation
4.1 General
The dehumidifier has three operating modes, see Figure 4.1 .
Man: The dehumidifier’s fans, rotor and reactivation heater operate continuously.
Auto1: The dehumidifier’s fans, rotor and reactivation heater are started/stopped by the humidistat.
Auto 2: The dehumidifier’s fans and rotor operate continuously. The reactivation heater is started and
stopped by the humidistat only. This mode of operation is used to maintain air circulation. If relative
humidity rises to the humidistats setpoint, the reactivation heater starts. The reactivation heater stops when
relative humidity drops below the setpoint.
NOTE! For the dehumidifier to function in Auto 1 and 2, a single stage humidistat must be connected to the unit.
See section 3.10, Connecting the humidistat.
NOTE! In humidistat operation mode, there is a built-in function that delays re-start of the dehumidifier for 2
minutes. See section 4.3.3, Automatic operation.
B
Man
KWH Auto 1
Temp Auto 2
F
0 1
G
E H
C D
Figure 4.1 Control panel, on-off switch and humidistat socket
4.3 Start
Man
KWH Auto 1
Temp Auto 2 C. Measurement selector
D. Operating mode selector
C D
Figure 4.2 Control panel
Reactivation temperature
Temp
Change the parameter display by pressing the measurement selector button on the control panel.
Measurement of power consumption can be reset before each dehumidifying occasion or period of use.
To reset the measurement:
1. Switch off the unit
2. Press both the Measurement and Operating Mode Selectors at the same time and then switch the unit
On (position I) while still pressing the selectors. Keep the selectors pressed for at least 5 seconds to
reset the consumption.
4.4 Stop
Switch the on-off switch to position 0, see Figure 4.1 .
E
Man
KWH Auto 1 E. Indication for temperature control and tripped thermostat
Temp Auto 2
Munters Service can offer a service plan adapted to suit the conditions of a specific installation. See contact
addresses on the back page of this manual.
0 1
2
Figure 5.1 Filter removal
1. To remove the filter, slide the filter grating upwards, then downwards and out according to Figure 5.1 .
2. Clean filter housing and grating before fitting the new filter.
6 Fault tracing
6.1 General
This chapter is intended to facilitate basic fault tracing and provide instructions on actions to remedy
problems.
6.2 Safety
WARNING!
Always unplug the dehumidifier before any maintenance or repair work is carried out. In case of a fixed installation
where the plug is being replaced by a circuit breaker, the power must be switched off and the circuit breaker locked.
WARNING!
The unit must not be connected to other mains than specified on the units identification plate.
WARNING!
Adjustments, maintenance and repairs must only be carried out by trained and qualified personnel.
WARNING!
Due to the risk of electrical shock, the unit must not be opened by anyone other than trained and qualified
personnel.
Unit has stopped. On-off switch turned off by mistake. Place the on-off switch in the on position and check that
dehumidifier starts.
Dehumidifier switched to automatic mode Set the operating mode to manual mode and check that the
by mistake with no humidistat connected. dehumidifier starts.
Humidistat fault (automatic modes). Set the operating mode to manual mode and check that the unit
starts. If the unit starts, the humidistat is probably at fault.
Dehumidifier has stopped Thermostat for reactivation heater has Contact Munters’ product service department.
and fault indication is tripped.
blinking.
Dehumidifier is running Warning for abnormal reactive temperature Check that filters and ducting for incoming air are not blocked by
and constant fault increase. foreign objects or plugged by dirt. Increase reactivation air flow
indication. by slowly opening the damper.
Dehumidification Airflows are faulty. Check ducting and filters for blockage and leakage.
capacity has diminished.
Humidistat not functioning properly Check humidistat function and calibrate as required. Contact
(automatic modes) Munters product service department.
7 Capacity diagrams
Approximate capacity in kg/h. For detailed information, please contact your nearest Munters office or refer
to Munters’ DryCap program.
kg/h
230V,50 H z
2,0
80 % R H
1,6 60 % R H
3 40 % R H
1,2
2
0,8
0,4
1
0
-10 0 10 20 30 °C
Figure 7.1
kg/h
115V,50/60 H z
1,5
80 % R H
1,2 60 % R H
40 % R H
3 0,9
2
0,6
0,3
1
0
-10 0 10 20 30 °C
Figure 7.2
1. Process air temperature, ºC 2. Process air relative humidity, %RH 3. Dehumidification capacity, kg/h
(moisture removal kg/hour)
8 Fan diagrams
115/230V, 50 Hz
A
C A
D
B B
C 115V/60 H z D
A A
600
B B
Figure 8.2 Fan diagrams (115V, 60 Hz)
9 Sound data
See Figure 3.2 for closed airflow system example.
A 300 69,3 79 -23,8 -11,7 -9,9 -10,5 -17,5 -19,3 -22,3 -25,6
A1 300 68 78,3 -21,5 -10,7 -9,6. -10,5 -19,1 -21 -25 -30,5
Lw t : Total Noise level dB (Rel. 10-12 W) A: Process air inlet open and wet air outlet ducted
Lw: Noise Power level in Octave Band dB ( Rel. 10-12 W) A1: Ditto but including silencer
10 Technical specification
Technical data MCS300 230V/50 Hz 115V/50 Hz 115V/60 Hz
Process air (1)
System airflow (m³/h) 330 330 330
Nominal airflow with ducting (m³/h) 300 300 300
Minimum available static pressure (Pa) 200 200 200
Reactivation air (1)
Nominal airflow with ducting (m³/h) 60 47 60
Minimum available static pressure (Pa) 200 200 250
Fan motor
Motor, power (kW) 0,15 0,15 0,15
Motor, current (A, 1 ~) 1,05 2,1 2,1
Drive motor
Motor, power (kW) 0,002 0,002 0,002
Motor, current (A, 1 ~) - - .-
Reactivation heater
Reactivation heater, power (kW) 2,0 1,5 1,5
Temperature increase (°C) 95 73 73
Electrical power and nominal current (kW)
Maximum electrical power (kW) 2,2 1,7 1,7
Filter
Filter kit (Article No.) 130025/1 KIT 130025/1 KIT 130025/1 KIT
Temperature range
Permitted ambient operating temperature -20 to +40 °C -20 to +40 °C -20 to +40 °C
Other data
Protection form IP44 IP44 IP44
Fan motor winding insulation class F F F
Maximum sound level without ducting (dBA) Max. 60,0 Max. 60,0 Max. 60,0
Total unit weight (kg) 25 25 25
Rotor type HPS HPS HPS
Dimensions
Depth (mm) 400 400 400
Width (mm) 400 400 400
Height (mm) 550 550 550
1) The specified figures are nominal values based on inlet temperatures at the fans of 20 °C and an air density of 1,2 kg/m3 .
11 Scrapping
The unit must be scrapped in accordance with applicable legal requirements and regulations. Contact your
local authorities.
The rotor material is not combustible, and should be deposited like glass fibre materials.
If the rotor has been exposed to chemicals that are dangerous to the environment the risk must be assessed.
The chemicals can accumulate in the rotor material. Take the necessary precautions to comply with
applicable legal requirements and regulations.
WARNING!
If the rotor is to be cut in pieces, wear a suitable CE marked face mask selected and fitted in accordance with the
applicable safety standards to protect from the dust.
12 Contact Munters
AUSTRIA Munters GmbH Eduard-Kittenberger-Gasse 56, Tel: +43 1 616 4298–92 51
Air Treatment Obj. 6 [email protected]
Zweigniederlassung Wien A-1235 Wien www.munters.at
ITALY Munters Italy S.p.A Strada Piani 2 Tel: +39 0183 521377
Air Treatment I-18027Chiusavecchia [email protected]
IM www.munters.it
SPAIN Munters Spain SA Europa Epresarial. Edificio Londres. Tel: +34 91 640 09 02
Air Treatment C/Playa de Liencres 2. [email protected]
28230 Las Matas. Madrid www.munters.es
UNITED KINGDOM Munters Ltd Pathfinder Place 10 Ramsay Court Tel: +44 1480 432 243
Air Treatment Hinchingbrooke Business Park [email protected]
Huntingdon PE29 6FY Cambs www.munters.co.uk