Magnetrol Displacer Switch
Magnetrol Displacer Switch
TOP MOUNTING
Liquid Displacer Level Switches
F E AT U R E S
• Narrow or wide level ranges achieved through multiple
switch mechanism capability
• Maximum process temperature: +260 °C (500 °F).
• Maximum process pressure: 55,1 bar (800 psi).
• S.G. as low as 0.4 kg/dm3.
• Displacers adjustable at any point along the suspension
cable.
• Anti-surge design eliminates the possibility of switch
short cycling.
• Standard 3 m (10 ft) of suspension cable, included for all
models.
• Field adjustable set point and switch differential.
• Wide choice of displacer materials.
• Wide choice of housings and switch mechanisms
• Standard anti-corrosive protection.
• Optional:
- NACE construction (MR-01-75)
- Proof-er® ground check
- Floating roof models
- High pressure models
A G E N C Y A P P R O VA L S
- Models for interface. Agency Approval
• Suited for SIL 2 loops (DPDT switch) (full FMEDA report ATEX II 2G Ex d IIC T6 Gb, flameproof enclosure
available). II 1G EEx ia IIC T6, intrinsically safe
CCE ➀ explosion proof and intrinsically safe
FM Class I, Div. 1, Groups C & D
Class II, Div. 1, Groups E, F & G, Type NEMA 7/9
FM/CSA ➁ Non-Hazardous area
Explosion proof area –
Groups B, C, D, E, F & G Type NEMA 4X/7/9
IEC Ex d IIC T6
LRS Lloyds Register of Shipping (marine applications)
A P P L I C AT I O N S
• Foaming or surging liquids • Paints Russian Authorisation Standards ➁
• Agitated fluids • Varnishes Other approvals are available, consult factory for more details
• Sewage handling • Heavy oils ➀ For CCE approved units, use the ATEX model numbers.
• Dirty liquids • Liquids with solids ➁ Consult factory for proper model numbers and classifications.
Proof-er® controls
The purpose of the Proof-er® is to check the operation of a
displacer control without having to raise the level in the
1
ation.
level
MOUNTING
Standard models Floating roof models
(with Proof-er® as shown below)
Level 1
High Level 2
level High level
alarm
Floating roof
Pump #1
Pump #2
Pump #3
2
AVA I L A B L E S W I T C H M E C H A N I S M S
Switch ratings – A res. ➂
Type of switch module ➀ Max. Process Temp. ➁ Code
24 V DC 240 V AC 120 V AC
Micro switch max 120 °C (250 °F) 6 15 15 B/Q➄
Micro switch max 230 °C (450 °F) 10 15 15 C/O➄
Micro switch - DC current max 120 °C (250 °F) 10 – 10 D
Micro switch with gold alloy contacts max 120 °C (250 °F) 1 – 1 U
Hermetically sealed micro switch max 260 °C (500 °F) 5 5 5 HS ➃
Hermetically sealed micro switch with silver plated contacts max 230 °C (450 °F) 3 1 1 W
Hermetically sealed micro switch with gold plated contacts max 230 °C (450 °F) 0,5 0,5 0,5 X
Proximity switch - type SJ 3.5 SN max 100 °C (210 °F) NA NA NA V
Pneumatic bleed type (open air) max 200 °C (400 °F) NA NA NA J
Pneumatic non bleed type (closed circuit) max 200 °C (400 °F) NA NA NA K
Hermetically sealed micro switch max 260 °C (500 °F) 4 – 2,5 F
Hermetically sealed micro switch max 260 °C (500 °F) 3 – 1 8
For applications with heavy vibration, consult factory for suited switch modules.
Max process temperature is specified at 40 °C (100 °F) ambient temperature and for non condensing applications.
➀
For condensing applications, max process temperature is down-rated to 200 °C (400 °F) @ 40 °C (100 °F) ambient.
➂
AVA I L A B L E H O U S I N G S
• For Non Ex use • For Exd/Exi use • For Exd use • For pneumatic switches • For Exd use
• IP 66 • IP 66 • IP 66 • IP 53 (NEMA 3R) • IP 66 (NEMA 7/9)
• Die cast Aluminium • Die cast Aluminium • Cast Iron • IP 55 optional at request • Die cast Aluminium
• 2 Entries (one plugged) • 2 Entries (one plugged) • One entry (2 entries at • Alu base / cold rolled steel • 2 Entries (one plugged)
• Standard blue • Standard blue request) cover • Standard blue
anti corrosive coating anti corrosive coating • Standard blue • Standard blue anti corrosive coating
• Housing heater/drain • ATEX II 2G Ex d IIC T6 Gb anti corrosive coating anti corrosive coating • FM, Class I, Div. 1,
available, consult factory • ATEX II 1G EEx ia IIC T6 • ATEX II 2G Ex d IIC T6 Gb Groups C & D
• FM, Class II, Div. 1,
Groups E, F & G
3
SINGLE SWITCH MODELS
4
O P E R AT I N G S E Q U E N C E S
Model B10 units are available factory calibrated with a
choice of switch operating sequence. Five of the most pop- When ordering B10 units, an operating sequence
ular sequences are described below. and specific gravity MUST be provided.
PUMP 1
Top switch, wide
differential adjustable
Top switch, wide
PUMP
differential adjustable
PUMP 2
Bottom switch, wide
differential adjustable
Bottom switch, narrow
ALARM
differential fixed
5
TRIPLE SWITCH MODELS
Models C10
Wide differential type
Models C15
Narrow differential type
6
When ordering C10 units, an operating sequence
O P E R AT I N G S E Q U E N C E S
Model C10 units are available factory calibrated with a and specific gravity MUST be provided.
choice of switch operating sequence. Seven of the most
popular sequences are described below.
Upper switch
narrow
diff. fixed
Middle switch
narrow
diff. fixed
Lower switch
narrow
diff. fixed
7
S E L E C T I O N D ATA
Narrow Differential: for actuation of an alarm or system shutdown - up to 3 setpoints.
Wide Differential: switch differential for valve or pump control - up to 3 pump control functions.
Narrow
Dual switch models Two Alarms B15
Differential
Specific gravity limits – not for floating roof models. Specific gravity limits – not for floating roof models.
P.N. Liquid temp. Specific gravity - ranges P.N. Liquid temp. Specific gravity - ranges
code °C °F Porcelain SST code °C °F Porcelain SST
40 100 0.60 to 1.20 0.60 to 1.20 40 100 0.60 to 1.50 0.50 to 1.00
90 200 0.70 to 1.20 0.70 to 1.20 90 200 0.64 to 1.50 0.50 to 1.00
A10 150 300 0.80 to 1.20 0.80 to 1.20 B10 150 300 0.80 to 1.50 0.60 to 1.00
200 400 1.00 to 1.20 0.90 to 1.20 200 400 1.00 to 1.50 0.72 to 1.00
260 500 1.10 to 1.20 1.00 to 1.20 260 500 1.10 to 1.50 0.84 to 1.00
40 100 0.60 to 2.40 0.40 to 1.65 40 100 0.95 to 1.20 0.70 to 1.20
90 200 0.62 to 2.40 0.40 to 1.65 90 200 1.10 to 1.20 0.80 to 1.20
A15 150 300 0.65 to 2.40 0.50 to 1.65 B15 150 300 - 0.90 to 1.20
200 400 0.70 to 2.40 0.55 to 1.65 200 400 - 1.00 to 1.20
260 500 0.75 to 2.40 0.60 to 1.65 260 500 - 1.04 to 1.20
8
S E L E C T I O N D ATA
A complete measuring system consists of:
1. Order code for standard models (each unit is factory calibrated to operate on a given specific gravity within the min and
the max values listed per model) or
2. Order code for floating roof models.
A 316 SST Carbon steel 316 SST (1.4401) 400 series SST
B (1.4401) 316 SST (1.4401)
D 316 SST (1.4401) Standard
E Inconel 316 SST Carbon steel Monel (2.4360) 400 series SST
F (1.4401) Hastelloy C (2.4819)
K 316 SST (1.4401) NACE (not available
L 316 SST (1.4401) Carbon steel 316 SST (1.4401) 400 series SST with Proof-er® option)
PROCESS CONNECTION
.– threaded
E 2 2 1/2" NPT
9
2. Order code for floating roof models (not for NACE constructions)
BASIC MODEL NUMBER – units for ALARM use ONLY
A 1 5 One adjustable set point (fixed narrow differential)
B 1 5 Two adjustable set points (fixed narrow differentials)
A Inconel 316 SST (1.4401) Carbon steel 316 SST (1.4401) 400 series SST Standard
DISPLACER MATERIAL AND PROOF-ER® OPTION (for pressure ratings, refer to physical specifications table)
– without Proof-er®
P Brass
R Hollow brass (roof and liquid)➀
M Stainless steel
– with low pressure Proof-er® ➁
Q Brass
T Hollow brass (roof and liquid)➀
N Stainless steel
Select electric switch mechanism & enclosure: A10 — A15 type displacer switches (see page 3 for switch ratings)
Switch and Housing codes for A10 Switch and Housing codes for A15
qty and Weather proof ATEX (IP 66) FM (IP 66) Weather proof ATEX (IP 66) FM (IP 66)
switch (IP 66) II 2G Ex d IIC T6 Gb II 1G EEx ia II C T6 II 2G Ex d IIC T6 Gb NEMA 7/9 (IP 66) II 2G Ex d IIC T6 Gb II 1G EEx ia II C T6 II 2G Ex d IIC T6 Gb NEMA 7/9
type cast Aluminium cast Aluminium cast Aluminium cast Iron cast Alu. cast Aluminium cast Aluminium cast Aluminium cast Iron cast Alu.
M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 3/4" NPT 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 3/4" NPT 1" NPT
1 x SPDT B2B BAB BK9 BC9 - - BK5 BU5 BKB B2Q BAQ BH9 BA9 - - BK5 BU5 BKQ
B
1 x DPDT B8B BDB BN9 BF9 - - BD5 BW5 BNB B8Q BDQ BJ9 BB9 - - BD5 BW5 BNQ
1 x SPDT C2B CAB CK9 CC9 C2T CAT CK5 CU5 CKB C2Q CAQ CH9 CA9 C2S CAS CK5 CU5 CKQ
C
1 x DPDT C8B CDB CN9 CF9 C8T CDT CD5 CW5 CNB C8Q CDQ CJ9 CB9 C8S CDS CD5 CW5 CNQ
1 x SPDT D2B DAB DK9 DC9 - - DK5 DU5 DKB D2Q DAQ DH9 DA9 - - DK5 DU5 DKQ
D
1 x DPDT D8B DDB DN9 DF9 - - DD5 DW5 DNB D8Q DDQ DJ9 DB9 - - DD5 DW5 DNQ
1 x SPDT H7A HM2 HFC HA9 - - HB3 HB4 HM3 H7A HM2 HFC HA9 - - HB3 HB4 HM3
HS
1 x DPDT H7C HM6 HGC HB9 - - HB7 HB8 HM7 H7C HM6 HGC HB9 - - HB7 HB8 HM7
1 x SPDT U2B UAB UK9 UC9 U2T UAT UK5 UU5 UKB U2Q UAQ UH9 UA9 U2S UAS UK5 UU5 UKQ
U
1 x DPDT U8B UDB UN9 UF9 U8T UDT UD5 UW5 UNB U8Q UDQ UJ9 UB9 U8S UDS UD5 UW5 UNQ
V - - - - - VCS VES - - - - - - - V5S VBS - - -
1 x SPDT W2B WAB WK9 WC9 W2T WAT WK5 WU5 WKB W2Q WAQ WH9 WA9 W2S WAS WK5 WU5 WKQ
W
1 x DPDT W8B WDB WN9 WF9 W8T WDT WD5 WW5 WNB W8Q WDQ WJ9 WB9 W8S WDS WD5 WW5 WNQ
1 x SPDT X2B XAB XK9 XC9 X2T XAT XK5 XU5 XKB X2Q XAQ XH9 XA9 X2S XAS XK5 XU5 XKQ
X
1 x DPDT X8B XDB XN9 XF9 X8T XDT XD5 XW5 XNB X8Q XDQ XJ9 XB9 X8S XDS XD5 XW5 XNQ
1 x SPDT FCB FAB FK9 FC9 - - FK5 FU5 FKB F2Q FAQ FH9 FA9 - - FK5 FU5 FKQ
F
1 x DPDT FGB FDB FN9 FF9 - - FD5 FW5 FNB F8Q FDQ FJ9 FB9 - - FD5 FW5 FNQ
1 x SPDT 82B 8AB 8K9 8C9 - - 8K5 8U5 8KB 82Q 8AQ 8H9 8A9 - - 8K5 8U5 8KQ
8
1 x DPDT 88B 8DB 8N9 8F9 - - 8D5 8W5 8NB 88Q 8DQ 8J9 8B9 - - 8D5 8W5 8NQ
10
Select pneumatic switch mechanism & enclosure: A10 — A15 type displacer switches
Max supply pressure Max process temperature Bleed orifice ø A10 codes A15 codes
Pneumatic switch type
bar (psi) °C (°F) mm (inches) NEMA 3R (IP 53) NEMA 3R (IP 53)
Select electric switch mechanism & enclosure: B10 — B15 type displacer switches (see page 3 for switch ratings)
(no pneumatic switch mechanisms available.)
Weather proof ATEX (IP 66) FM (IP 66)
Switch ➀ (IP 66) II 2G Ex d IIC T6 Gb II 1G EEx ia IIC T6 II 2G Ex d IIC T6 Gb NEMA 7/9
Type cast Aluminium cast Aluminium cast Aluminium cast Iron cast Alu.
M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 1" NPT M20 x 1,5 3/4" NPT 1" NPT
SPDT B4B BBB BL9 BD9 – – BL5 BV5 BLB
B
DPDT B1B BEB BP9 BG9 – – BO5 BY5 BOB
SPDT C4B CBB CL9 CD9 C4T CBT CL5 CV5 CLB
C
DPDT C1B CEB CP9 CG9 C1T CET CO5 CY5 COB
SPDT D4B DBB DL9 DD9 – – DL5 DV5 DLB
D
DPDT D1B DEB DP9 DG9 – – DO5 DY5 DOB
SPDT U4B UBB UL9 UD9 U4T UBT UL5 UV5 ULB
U
DPDT U1B UEB UP9 UG9 U1T UET UO5 UY5 UOB
SPDT W4B WBB WL9 WD9 W4T WBT WL5 WV5 WLB
W
DPDT W1B WEB WP9 WG9 W1T WET WO5 WY5 WOB
SPDT X4B XBB XL9 XD9 X4T XBT XL5 XV5 XLB
X
DPDT X1B XEB XP9 XG9 X1T XET XO5 XY5 XOB
SPDT FFB FBB FL9 FD9 – – FL5 FV5 FLB
F
DPDT FHB FEB FP9 FG9 – – FO5 FY5 FOB
SPDT 84B 8BB 8L9 8D9 – – 8L5 8V5 8LB
8
DPDT 81B 8EB 8P9 8G9 – – 8O5 8Y5 8OB
➀ Proximity switches (switch type V) are available, consult factory for proper ordering information.
Select electric switch mechanism & enclosure: C10 — C15 type displacer switches (see page 3 for switch ratings)
(no pneumatic switch mechanisms available.)
FM (IP 66)
Weather proof (IP 66)
Switch NEMA 7/9
cast Aluminium
Type cast Aluminium
M20 x 1,5 1" NPT 1” NPT
11
P H Y S I C A L S P E C I F I C AT I O N S
Description Specification
Porcelain displacers: ➀
55,1 bar @ 40 °C (800 psi @ 100 °F)
260 °C @ 17,2 bar (500 °F @ 250 psi)
Stainless steel displacers:
Threaded models
49,6 bar @ 40 °C (720 psi @ 100 °F)
Flanged models
Process temperature 260 °C @ 34,5 bar (500 °F @ 500 psi)
Process pressure Flanged models are downrated to the design pressure of the selected flange
(for higher ratings Hollow brass displacers:
consult factory) 6,9 bar @ 40 °C (100 psi @ 100 °F)
Medium pressure
8,6 bar @ 150 °C (125 psi @ 300 °F)
Proof-er® models
Low pressure
1,7 bar @ 90 °C (25 psi @ 200 °F)
Proof-er® models
Spring Inconel
E L E C T R I C A L S P E C I F I C AT I O N S
Description Specification
Signal output Single, dual or triple SPDT or DPDT contacts or single pneumatic
ELECTRICAL CONNECTION
Power
Power
Relay
12
DIMENSIONS IN mm (inches) – housings
X X X X
Y Y Y Y
V
V
V
Z Z V
Z
W
80 (3.15)
W
Outside Ø
Z
73 (2,87) W W
A min. 80 (3.15)
A min. Outside Ø
73 (2,87)
A min. A min.
V W øX Y
Housing type Models Z
mm inches mm inches mm inches mm inches
A10
Allow 200 mm (7.87") overhead clearance / All housings are 360 ° rotatable
A
Min. distance between mounting connection and top of displacer
Threaded Flanged
Models Displacer Type mm inches mm inches
Porcelain 127 5.00 178 7.00
A10
Stainless steel 121 4.75 171 6.75
Porcelain 143 5.62 194 7.62
A15
Stainless steel 143 5.62 194 7.62
Porcelain 124 4.88 175 6.88
B10
Stainless steel 121 4.75 171 6.75
Porcelain 140 5.50 191 7.50
B15
Stainless steel 149 5.88 200 7.88
Porcelain 162 6.38 213 8.38
C10
Stainless steel 146 5.75 197 7.75
Porcelain 197 7.75 248 9.75
C15
Stainless steel 184 7.25 235 9.25
13
DIMENSIONS IN mm (inches) – displacers
Porcelain 92
127 (5.00)
(3.62) 127 (5.00)
ø 65 (2.56)
127 (5.00)
ø 65
ø 65 (2.56) (2.56)
ø 65 (2.56)
C10 C15
operating sequence operating sequence
A B C D E F G
184 (7.24)
A A A A A
D D
Porcelain
B B B B B
163 (6.42)
B B B B B
E C 127 (5.00)
C C C C C
ø 65 (2.56)
A 163 (6.42) B 127 (5.00) C 92 (3.62) D 291 (11.44) E 219 (8.64)
F F F F F
229 (9.00)
H H
Stainless steel
F F F F F
191 (7.50)
G G G G G
J J
G G G G G 152 (6.00)
14
DIMENSIONS IN mm (inches) – displacers
A15 B15
38 (1.50)
Brass
51 (2)
25 (1)
ø 64 (2.50)
ø 64 (2.50)
ø 64 (2.50)
40 (1.59)
ø 64 (2.50)
ø 64 (2.50)
9 m (30') 9 m (30')
Cable Cable
assembly assembly
50° 50°
15
QUALITY ASSURANCE - ISO 9001:2008
THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN,
THE CONSTRUCTION AND THE SERVICE OF CONTROLS.
OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OUR TOTAL COMPANY IS COMMITTED TO
PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE.
PRODUCT WARRANTY
:2008
ALL MAGNETROL MECHANICAL LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR FIVE
FULL YEARS FROM THE DATE OF ORIGINAL FACTORY SHIPMENT.
IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED
UNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN
TRANSPORTATION.
MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION
OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME
MAGNETROL PRODUCTS.