Satellite Television

A Guide to TracVision G6

technical
•
•
•
manual
Installation
Configuration
Maintenance

KVH TracVision G6
®
 TracVision® G6 Wiring Quick Reference Guide

Data Cable

TracVision G6 can either receive

power through the ADCU (as
illustrated in the diagram) or
directly from ship’s power if that is
more convenient. Refer to Section 2.4.2,
ÒProviding Power to the Antenna UnitÓ for details.

Black TracVision
Red Power
White/Orange
Orange/White
White/Brown
Brown/White

White/Green
Green/White
White/Gray
Gray/White

White/Blue
Blue/White

Not
Used
Not Used
Not Used

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
+12 VDC
Ground

White/Orange
Orange/White
White/Green

Green/White
White/Blue
Blue/White

Ship’s IRD Ground Wire

(to IRD)
Power
(11-16 Vdc)
Gyro Power
TVG6 T/M Front Cover Rev. C

Gyro TXD+
Gyro TXD- GyroTrac Sensor
TracVision G6 will suffer serious Gyro RXD- Module Cable
damage if connected to power in Gyro RXD+
excess of 16 Vdc. Complete details Ground
regarding connecting TracVision G6
to ship's power have been provided in Section 2.4,
ÒWiring the TracVision G6 System Components.Ó Wiring Color Code Definitions
First Color: Wire
Second Color: Tracer
Example: Red/Orange = Red Wire with Orange Tracer
GyroTrac™ Advanced Digital Control Unit (ADCU) Menu Quick Reference Guide
ADCU Primary Display Options Compass Displays* Pitch, Roll, Yaw Rate of Turn Latitude/Longitude† Antenna Displays
See Section 3.2 for details
Magnetic Heading Pitch Roll Yaw Mag/Hdg Rate/Sec Lat: ## Tracking <Sat Name>
###.#° #.#° #.#° #.#° #.#° #.#° Long: ## ###.#° ##.#° ####
SELECTED DISPLAY
Mag/HDG True/HDG ANTENNA Initializing
###.#° ###.#° No Antenna Information

Select Installed Select Installed

Satellite A Satellite B
Enter GyroTrac Mode Menus †
* True North Display requires GPS data Lat/Long Display requires GPS data

GyroTrac Mode Menus Return to Selected Primary Display

See Section 3.3 for details See Section 3.4 for details See Section 3.5 for details See Section 3.6 for details See Section 3.7 for details See Section 3.8 for details

Setup display type? Setup data outputs? Setup configuration? Control Compass? Get Antenna status? control antenna?
Enter Next Return Yes Next Return Yes Next Return Enter Next Return Enter Next Return Enter Next Return

compass? Set sine-cos levels? Set brightness? Set AutoCal On/Off? Get System Errors? Man control antenna?
Yes Next Return Yes Next Return Yes Next Return Yes Next Return Yes Next Return Yes Next Return

Select Mag/True Dim or Brighten Autocalibration On or Off Errors Detected Adjust Azimuth
Magnetic Heading
###.#° Set Reference Voltage ADCU Display
Adjust Elevation
Mag/HDG True/HDG Set Swing Voltage
###.#° ###.#° Restart antenna?
Yes Next Return
Pitch, Roll & Yaw? Set serial outputs? Set Heading int/ext? Read Cal score? Get version?
Yes Next Return Yes Next Return Yes Next Return Yes Next Return Yes Next Return Antenna Restarts

Select Serial Port 1, 2, or 3 Select Internal or External Calibration Accuracy, Magnetic Antenna Type and Version
Pitch Roll Yaw
Heading Reference Source Environment, and Calibration # Set sleep on/off?
#.#° #.#° #.#° Set Speed
Yes Next Return
Select Output Type
Set NMEA Outputs Sleep Mode On/Off

Rate of Turn? Set Furuno outputs? Set Gyro Offsets? Clear Compass Cal? Get serial number?
Yes Next Return Yes Next Return Yes Next Return Yes Next Return Yes Next Return
set instant on/off?
Select Mag/True Set Offset Pitch Compass Calibration Reset Antenna Serial Number Yes Next Return
Mag/Hdg Rate/Sec
#.#° #.#° Set Data Rate Set Offset Roll The Control Compass Menus are only Instant On Mode On/Off
Set Offset Yaw availailable if the selected heading
reference source is INTERNAL.
Install satellite?
Latitude Longitude? Default Display box? Get Thres/sig level? Yes Next Return
Yes Next Return Yes Next Return Yes Next Return
Alert Screens Display Default
PIN Code Screens Threshold and
Install Sat Pair
Lat: ## Set Latitude
Certain operations temporarily halt data Certain functions require the entry of a Signal Levels
Long: ##
output. In this event, the ADCU will display a Personal Identification Number (PIN). PIN Set Longitude
set of alert screens. Select Yes to proceed, entry and selection are done on the screens
Restart Antenna
No to return to the Main Data Display. below. The default setting is 0000.

Antenna display? ** WARNING ** Set TV com on/off? Enter pincode = XXXX Get skew angle? Set Lat/Long?
Yes Next Return Data will be HALTED Yes Next Return - Enter + Yes Next Return Yes Next Return

TV Antenna Communication LNB Skew Angle

Tracking <Sat Name> Set Latitude
On or Off
###.#° ##.#° #### Set Longitude
ANTENNA Initializing * ARE YOU SURE? * New pincode = XXXX
No Antenna Information Yes No - Enter +

Get bit error rate? Select Satellite?

Yes Next Return Yes Next Return

Bit Error Rate Select Active Satellite

See Section 3.2.2 for more details See Section 3.2.3 for more details
TracVision G6 Technical
Manual Addendum
(ECO #s 5959, 5503, 5315, 6138, 6166)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

2.4.8.3 Connecting the Antenna RF Signal

Cables in Quad-output LNB Systems
If your system comes with a quad-output LNB, four complete RF signal
outputs are provided, rather than four divisions of the same signal. This
allows you to connect up to four IRDs to the TracVision antenna
without requiring a multiswitch.

In European systems that come with a quad-output LNB, all four

RF outputs from the TracVision antenna can be connected to
individual IRDs.

Connecting Three or Four IRDs

To connect a third IRD, a third RF cable should be connected to

the plug labeled “RF3” on the base of the TracVision antenna.
Connect the other end of the RF3 cable to the plug labeled
“LNB,” “ANT/SAT,” or “SATELLITE IN” on the third IRD. To
connect a fourth IRD, use the fourth RF cable, which should be
connected to the plug labeled “RF4” on the base of the antenna.

54-0161 Addendum to Rev. C 1

Connecting More than Four IRDs

To connect more than four IRDs, you will need to install an active
multiswitch between the antenna and the IRDs. Connect the
multiswitch unit in accordance with the manufacturer’s
instructions. Figure 2-23 shows an example of a European
multiswitch configuration.

TracVision Antenna Baseplate Figure 2-23

Single Multiswitch Installation
RF4 RF3 RF2 RF1
(European Systems with Quad-
output LNB)

RF4 RF3 RF2 RF1

RF cables
supplied by customer

Vert. Hor. Vert./mod. Hor./mod.

5-50 kHz
Active Multiswitch
Out 1 Out 2 Out 3 Out 4 Out 5 Out 6 Out 7 Out 8

IRD #1 IRD #2 IRD #3 IRD #4 IRD #5 IRD #6 IRD #7 IRD #8

4.1.1 Blown Fuse, Low Power, or Wiring

The 4-amp fuse on the CPU Printed Circuit Board (PCB) has been
replaced with two 3.15-amp fuses to better protect the Antenna Unit’s
electronics.

1. Blown Fuse – The Antenna Unit is equipped with

two fuses mounted on its CPU Board. If either of
these fuses has blown or been broken, the
Antenna Unit will not operate. Refer to Section 5.4,
“PCB Removal and Replacement,” for details on the
fuse locations and how to access the CPU Board.

54-0161 Addendum to Rev. C 2

5.3 TracVision G6 Field
Replaceable Units
Table 5-1 has been updated to show the new part number for the
3.15-amp fuses and the new part numbers for the RF Detector PCB,
European LNB, and Quad-output LNB. The azimuth limit switch has
also been added to the list.

FRU Part Number Table 5-1

Radome 02-1047-01
TracVision G6 Field
Replaceable Units
CPU 02-0992
RF Detector PCB 02-1237
Antenna Gyro Sensor 02-1035
Antenna Gyro Gasket 24-0139
Elevation Drive Belt 24-0105-83
Elevation Motor 02-1050
Azimuth Limit Switch Assembly 02-0957-01
European LNB Assembly 02-1278
U.S.-style LNB Assembly 02-0870
Latin American LNB Assembly 02-0870-01
Quad-output LNB Assembly 02-1263
ADCU 02-0961
Sensor Module 02-0991
Data Cable 32-0619-100
RF Cable 32-0566-0100
PC Cable 32-0628-06
Sensor Cable 32-0586-30
Power Cable 32-0510-100
CPU Fuses 16-0017-3150

54-0161 Addendum to Rev. C 3

5.4 PCB Removal and Replacement
The printed circuit boards (PCBs) are protected by a cover
fastened to the antenna support frame. The cover must be
removed to gain access to the main power fuses and the
PCB assemblies discussed below. Refer to Figure 5-2; remove
3 nuts and washers from the bottom flange and 3 screws and
washers from the upper flange. Remove the cover and set aside
with the fasteners.

The CPU PCB has been changed from an “L”-shaped design to a Figure 5-3
simpler straight design. Figure 5-3 has been updated to show the new PCB Connector Locations
CPU PCB. (Rear View)
From Cable Wrap

RFU to CPU
From Elevation Motor
From Azimuth Motor RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB
From Cable Wrap

From Elevation Limit Switch From Antenna Sensor

From Azimuth Limit Switch

5.4.1 CPU Board

The new CPU Board is secured to the antenna frame using nine screws
rather than eleven.

2. Remove nine #6-32 machine screws from the PCB.

54-0161 Addendum to Rev. C 4

The following procedure has been inserted for replacing the azimuth
limit switch. As a result, Sections 5.6 through 5.9 of the Installation
and Technical Manual have been renumbered Sections 5.7 through 5.10.

5.6 Azimuth Limit Switch Assembly

Replacement
1. Rotate the antenna assembly, by hand, clockwise
until it stops.
2. Remove the printed circuit board (PCB) cover,
illustrated in Figure 5-2, using a #2 Phillips
screwdriver and a 3⁄8" nut driver/socket.
3. At the CPU’s Molex connector, cut the black and
white wires from the azimuth limit switch (see
Figure 5-3). Leave about one inch (25 mm) of the
wires still connected for later reference.
4. At the azimuth limit switch cover, remove the hot
melt keeping the black and white wires in place
(see Figure 5-7).
Figure 5-7
Hot Melt
Azimuth Limit Switch Cover

Retaining Screws

5. Remove the three #6-32 x 3⁄8" retaining screws from

the limit switch cover and set aside (see
Figure 5-7). Lift the cover to access the limit switch
underneath.
6. Remove the four #8-32 x 1⁄2" screws securing the
limit switch to the cover and set aside.

54-0161 Addendum to Rev. C 5

 7. Replace the azimuth limit switch. Attach the new
switch to the cover using the #8 screws, flat
washers, and cable clamp.
8. Route the new limit switch wires through the
cover and cable clamp to the CPU’s Molex
connector. After noting the position of the old
black and white wires, remove the old wires from
the Molex connector. Attach the new wires in their
place.
9. Before re-installing the azimuth limit switch to the
antenna assembly, orient the switch’s plastic cam
as shown in Figure 5-8. With the cam in the proper
position, reinstall the switch to the antenna
assembly using the three #6 retaining screws and
flat washers. Ensure the cam finger engages the
stop pin in the mounting cavity.

Black and White Wires to Figure 5-8

CPU’s Molex Connector Azimuth Limit Switch Orientation

Plastic Cam

10. Apply hot melt or RTV at the limit switch cover’s

wire access hole to protect the wires from chafing.

54-0161 Addendum to Rev. C 6

TracVision G6 Technical
Manual Addendum
(ECO #5903)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

The 1-amp fuse in the GyroTrac ADCU has been replaced by two 1-amp
resettable polyswitch fuses.

4.2 GyroTrac-specific Issues

The GyroTrac is designed for reliable, easy use. This section
provides a brief overview of some potential operational issues
that may arise.

Issue 1: Figure 4-2

ADCU Fuse Locations
System is installed correctly and power is available, but the
(Top Cutaway)
system is non-functional.

Solution:
Check the 4-amp fuse within the ADCU. Remove the two screws
securing the top and the base of the ADCU. Remove the top of
the ADCU. The 4-amp fuse is secured in brackets on the upper
printed circuit board (PCB) within the unit. Remove the damaged
1-amp Fuses
fuse and replace with a new, functional fuse. (Lower PCB)
4-amp Fuse
(Upper PCB)
Two 1-amp fuses are mounted on the lower PCB. If these fuses
trip, they will automatically reset once the offending device is
removed from the circuit and the internal device temperature
returns to normal.

Note: The fuses on the lower (main) PCB are 1-amp resettable
polyswitch fuses. The fuse on the upper (interface) PCB is a
4-amp fast blow fuse.

54-0161 Addendum to Rev. C 1

5.8 GyroTrac Replaceable Parts
The 1-amp fuse has been removed from the table of GyroTrac Field
Replaceable Units. The new 1-amp resettable polyswitch fuses are
mounted directly to the PCB and cannot be replaced in the field.

FRU KVH Part No. Table 5-2

Sensor Module 02-0991 GyroTrac Field Replaceable Units

ADCU 02-0961
Flush Mount ADCU Panel 20-0667
Horizontal Sensor Bracket 20-0658
Vertical Sensor Bracket 20-0666
Connector Wire Terminal Strip 23-0223-12
Sensor to ADCU Data Cable 32-0623-30
ADCU Interface PCB Fuse, 4-amp 16-0017-4000

54-0161 Addendum to Rev. C 2

TracVision G6 Technical
Manual Addendum
(ECO #s 5959, 5503, 5315, 6138)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

4.1.1 Blown Fuse, Low Power, or Wiring

The 4-amp fuse on the CPU Printed Circuit Board (PCB) has been
replaced with two 3.15-amp fuses to better protect the Antenna Unit’s
electronics.

1. Blown Fuse – The Antenna Unit is equipped with

two fuses mounted on its CPU Board. If either of
these fuses has blown or been broken, the
Antenna Unit will not operate. Refer to Section 5.4,
“PCB Removal and Replacement,” for details on the
fuse locations and how to access the CPU Board.

5.3 TracVision G6 Field

Replaceable Units
Table 5-1 has been updated to show the new part number for the
3.15-amp fuses and the new part number for the RF Detector PCB. The
azimuth limit switch has also been added to the list.

FRU Part Number Table 5-1

TracVision G6 Field
Radome 02-1047-01
Replaceable Units
CPU 02-0992
RF Detector PCB 02-1237
Antenna Gyro Sensor 02-1035
Antenna Gyro Gasket 24-0139
Elevation Drive Belt 24-0105-83
Elevation Motor 02-1050
Azimuth Limit Switch Assembly 02-0957-01
European LNB Assembly 02-0932

54-0161 Addendum to Rev. C 1

FRU Part Number
U.S.-style LNB Assembly 02-0870
Latin American LNB Assembly 02-0870-01
Quad-output LNB Assembly 02-1052
ADCU 02-0961
Sensor Module 02-0991
Data Cable 32-0619-100
RF Cable 32-0566-0100
PC Cable 32-0628-06
Sensor Cable 32-0586-30
Power Cable 32-0510-100
CPU Fuses 16-0017-3150

5.4 PCB Removal and Replacement

The printed circuit boards (PCBs) are protected by a cover
fastened to the antenna support frame. The cover must be
removed to gain access to the main power fuses and the
PCB assemblies discussed below. Refer to Figure 5-2; remove
3 nuts and washers from the bottom flange and 3 screws and
washers from the upper flange. Remove the cover and set aside
with the fasteners.

The CPU PCB has been changed from an “L”-shaped design to a

simpler straight design. Figure 5-3 has been updated to show the new
CPU PCB.

54-0161 Addendum to Rev. C 2

 Figure 5-3
PCB Connector Locations
(Rear View)
From Cable Wrap

RFU to CPU
From Elevation Motor
From Azimuth Motor RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB
From Cable Wrap

From Elevation Limit Switch From Antenna Sensor

From Azimuth Limit Switch

5.4.1 CPU Board

The new CPU Board is secured to the antenna frame using nine screws
rather than eleven.

2. Remove nine #6-32 machine screws from the PCB.

The following procedure has been inserted for replacing the azimuth
limit switch. As a result, Sections 5.6 through 5.9 of the Installation
and Technical Manual have been renumbered Sections 5.7 through 5.10.

5.6 Azimuth Limit Switch Assembly

Replacement
1. Rotate the antenna assembly, by hand, clockwise
until it stops.
2. Remove the printed circuit board (PCB) cover,
illustrated in Figure 5-2, using a #2 Phillips
screwdriver and a 3⁄8" nut driver/socket.
3. At the CPU’s Molex connector, cut the black and
white wires from the azimuth limit switch (see
Figure 5-3). Leave about one inch (25 mm) of the
wires still connected for later reference.

54-0161 Addendum to Rev. C 3

 4. At the azimuth limit switch cover, remove the hot
melt keeping the black and white wires in place
(see Figure 5-7).
Figure 5-7
Hot Melt
Azimuth Limit Switch Cover

Retaining Screws

5. Remove the three #6-32 x 3⁄8" retaining screws from

the limit switch cover and set aside (see
Figure 5-7). Lift the cover to access the limit switch
underneath.
6. Remove the four #8-32 x 1⁄2" screws securing the
limit switch to the cover and set aside.
7. Replace the azimuth limit switch. Attach the new
switch to the cover using the #8 screws, flat
washers, and cable clamp.
8. Route the new limit switch wires through the
cover and cable clamp to the CPU’s Molex
connector. After noting the position of the old
black and white wires, remove the old wires from
the Molex connector. Attach the new wires in their
place.
9. Before re-installing the azimuth limit switch to the
antenna assembly, orient the switch’s plastic cam
as shown in Figure 5-8 on the following page.
With the cam in the proper position, reinstall the
switch to the antenna assembly using the three #6
retaining screws and flat washers. Ensure the cam
finger engages the stop pin in the mounting cavity.

54-0161 Addendum to Rev. C 4

 10. Apply hot melt or RTV at the limit switch cover’s
wire access hole to protect the wires from chafing.

Black and White Wires to Figure 5-8

CPU’s Molex Connector Azimuth Limit Switch Orientation

Plastic Cam

54-0161 Addendum to Rev. C 5

 TracVision G6 Installation and Technical Manual – ADDENDUM

TracVision G6 Technical
Manual Addendum
(ECO #s 5965, 5959, 5503, 5315)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

4.1.1 Blown Fuse, Low Power, or Wiring

The 4-amp fuse on the CPU Printed Circuit Board (PCB) has been
replaced with two 3.15-amp fuses to better protect the Antenna Unit’s
electronics.

1. Blown Fuse – The Antenna Unit is equipped with

two fuses mounted on its CPU Board. If either of
these fuses has blown or been broken, the
Antenna Unit will not operate. Refer to Section 5.4,
“PCB Removal and Replacement,” for details on the
fuse locations and how to access the CPU Board.

5.3 TracVision G6 Field

Replaceable Units
Table 5-1 has been updated to show the new part number for the
3.15-amp fuses and the new part number for the RF Detector PCB. The
azimuth limit switch has also been added to the list.

FRU Part Number Table 5-1

TracVision G6 Field
Radome 02-1047-01
Replaceable Units
CPU 02-0992
RF Detector PCB 02-1233
Antenna Gyro Sensor 02-1035
Antenna Gyro Gasket 24-0139
Elevation Drive Belt 24-0105-83
Elevation Motor 02-1050
Azimuth Limit Switch Assembly 02-0957-01
European LNB Assembly 02-0932

54-0161 Addendum to Rev. C 1

 FRU Part Number
U.S.-style LNB Assembly 02-0870
Latin American LNB Assembly 02-0870-01
Quad-output LNB Assembly 02-1052
ADCU 02-0961
Sensor Module 02-0991
Data Cable 32-0619-100
RF Cable 32-0566-0100
PC Cable 32-0628-06
Sensor Cable 32-0586-30
Power Cable 32-0510-100
CPU Fuses 16-0017-3150

5.4 PCB Removal and Replacement

The printed circuit boards (PCBs) are protected by a cover
fastened to the antenna support frame. The cover must be
removed to gain access to the main power fuses and the
PCB assemblies discussed below. Refer to Figure 5-2; remove
3 nuts and washers from the bottom flange and 3 screws and
washers from the upper flange. Remove the cover and set aside
with the fasteners.

The CPU PCB has been changed from an “L”-shaped design to a

simpler straight design. Figure 5-3 has been updated to show the new
CPU PCB.

2
 TracVision G6 Installation and Technical Manual – ADDENDUM

Figure 5-3
PCB Connector Locations
(Rear View)
From Cable Wrap

RFU to CPU
From Elevation Motor
From Azimuth Motor RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB
From Cable Wrap

From Elevation Limit Switch From Antenna Sensor

From Azimuth Limit Switch

5.4.1 CPU Board

The new CPU Board is secured to the antenna frame using nine screws
rather than eleven.

2. Remove nine #6-32 machine screws from the PCB.

The following procedure has been inserted for replacing the azimuth
limit switch. As a result, Sections 5.6 through 5.9 of the Installation
and Technical Manual have been renumbered Sections 5.7 through 5.10.

5.6 Azimuth Limit Switch Assembly

Replacement
1. Rotate the antenna assembly, by hand, clockwise
until it stops.
2. Remove the printed circuit board (PCB) cover,
illustrated in Figure 5-2, using a #2 Phillips
screwdriver and a 3⁄8" nut driver/socket.
3. At the CPU’s Molex connector, cut the black and
white wires from the azimuth limit switch (see
Figure 5-3). Leave about one inch (25 mm) of the
wires still connected for later reference.

54-0161 Addendum to Rev. C 3

 4. At the azimuth limit switch cover, remove the hot
melt keeping the black and white wires in place
(see Figure 5-7).
Figure 5-7
Azimuth Limit Switch Cover Hot Melt

Retaining Screws

5. Remove the three #6-32 x 3⁄8" retaining screws from

the limit switch cover and set aside (see
Figure 5-7). Lift the cover to access the limit switch
underneath.
6. Remove the four #8-32 x 1⁄2" screws securing the
limit switch to the cover and set aside.
7. Replace the azimuth limit switch. Attach the new
switch to the cover using the #8 screws, flat
washers, and cable clamp.
8. Route the new limit switch wires through the
cover and cable clamp to the CPU’s Molex
connector. After noting the position of the old
black and white wires, remove the old wires from
the Molex connector. Attach the new wires in their
place.
9. Before re-installing the azimuth limit switch to the
antenna assembly, orient the switch’s plastic cam
as shown in Figure 5-8 on the following page.
With the cam in the proper position, reinstall the
switch to the antenna assembly using the three #6
retaining screws and flat washers. Ensure the cam
finger engages the stop pin in the mounting cavity.

4
 TracVision G6 Installation and Technical Manual – ADDENDUM

10. Apply hot melt or RTV at the limit switch cover’s

wire access hole to protect the wires from chafing.

Black and White Wires to Figure 5-8

CPU’s Molex Connector Azimuth Limit Switch Orientation

Plastic Cam

54-0161 Addendum to Rev. C 5

 TracVision G6 Installation and Technical Manual – ADDENDUM

TracVision G6 Technical
Manual Addendum
(ECO #5797)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

Four fiber shoulder washers have been preinstalled on the inside of the
antenna unit’s base. Four additional fiber shoulder washers have been
provided in the kitpack for use when mounting the antenna unit. These
washers insulate the antenna unit from ground.

2.2 Installing the Antenna Unit

Part Qty. Table 2-4
⁄8-16 x 3" hex screws
3
4 Antenna Unit Kitpack Contents

⁄8 flat washers
3
8
⁄8-16 hex nuts
3
4
⁄8 lock washers
3
4
⁄8 fiber shoulder washers
3
4
#10-32 x 5⁄8" flat head screws 6
Figure 2-5
RG-11 type F connector 1 Bolting the Antenna Unit to
Plastic screw covers 6 the Deck (Side View)
Antenna base seal gasket 1
Bolt
Tie-wraps 2
Core clamp 1
Flat Washer

Antenna Unit Mounting Procedure Shoulder Washer

(Preinstalled)
9. Place a flat washer from the kitpack on a bolt and Antenna Unit Base
insert the bolt into its hole from above as shown in Foam Seal
Figure 2-5.
Deck

10. Apply a fiber shoulder washer, flat washer, and Shoulder Washer
lock nut from underneath as shown in Figure 2-5.
Flat Washer

Lock Nut

54-0161 Addendum to Rev. C 1

 TracVision G6 Installation and Technical Manual – ADDENDUM

TracVision G6 Technical
Manual Addendum
(ECO #5503)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

5.4 PCB Removal and Replacement

The CPU Printed Circuit Board (PCB) has been changed from an Figure 5-3
“L”-shaped design to a simpler straight design. Figure 5-3 has been PCB Connector Locations
updated to show the new CPU PCB. (Rear View)
From Cable Wrap

RFU to CPU
From Elevation Motor
From Azimuth Motor RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB
From Cable Wrap

From Elevation Limit Switch From Antenna Sensor

From Azimuth Limit Switch

5.4.1 CPU Board

The new CPU Board is secured to the antenna frame using nine screws
rather than eleven.

2. Remove nine #6-32 machine screws from the PCB.

54-0161 Addendum to Rev. C 1

 TracVision G6 Installation and Technical Manual – ADDENDUM

TracVision G6 Technical
Manual Addendum
(ECO #5619)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

Inside Front Cover

The quick reference guide on the inside front cover has been
changed as follows:

1. The PIN Code Screens box has been deleted.

2. A menu item has been added to the column
headed by “Control antenna?” (see Figure A
below).

Figure A
New Menu Item on Quick
Reference Guide
Set Lat/Long?
Yes Next Return

Set Latitude
Set Longitude

Select Satellite?
Yes Next Return

Select Active Satellite

Sat frequency scan?

Yes Next Return
New Menu Item

Update Frequency

3.2.3 System Security

This section of the manual has been deleted. The little-used security
option is no longer available.

54-0161 Addendum to Rev. C 1

 3.8 Control Antenna Mode
A new software feature has been added to the TracVision system –
Satellite Frequency Scan. This option allows you to update the
frequency data of any satellite stored in the system’s library.

These screens are only seen if Antenna Comm is turned ON.

This sequence of steps allows a user to adjust the antenna’s
azimuth and elevation manually, restart the antenna, set Sleep
Mode on or off, set Instant On Mode on or off, install a new pair
Figure 3-29 of active satellites, set the latitude and longitude, select the active
Control Antenna Mode satellite system, and update satellite frequency data.
Menu Sequence

Control antenna?
Enter Next Return

ALERT SCREENS
PIN CODE SCREENS

Man control antenna? Restart Antenna? Set sleep on/off?

Yes Next Return Yes Next Return Yes Next Return

Set instant on/off? Install satellite? Set Lat/Long?

Yes Next Return Yes Next Return Yes Next Return

select satellite? Sat frequency Scan?

Yes Next Return Yes Next Return

2
 TracVision G6 Installation and Technical Manual – ADDENDUM

3.8.7 Selecting Active Satellite

Figure 3-36 has been updated to include “Updating Satellite Frequency
Data.”
Figure 3-36
Select Satellite?
Enter Next Return Select Active Satellite

Proceed to Section 3.8.8,

"Updating Satellite Frequency
Data"
Sat Name A Sat Name B
corresponds to the corresponds to the
first satellite selected Select <SAT NAME A> Select <SAT NAME B> second satellite
during the Install Yes Next Cancel Yes Next cancel selected during the
Satellite process. Install Satellite
process.

<SAT NAME A> selected <SAT NAME B> selected

3.8.8 Updating Satellite Frequency Data

If you select a channel but it doesn’t appear on the TV, the
satellite’s frequency data may have changed. The Satellite
Frequency Scan feature allows you to update the frequency data
of any satellite stored in the system’s library.

With the desired satellite, band, and polarization selected, the

system will automatically search for the frequency with the
strongest signal. The system will then update that satellite’s
programmed data with the new frequency (and associated
network ID) and store it in the satellite library.

To update the satellite frequency data, perform the following: If the antenna is unable to find the
selected satellite automatically, you
1. Place your IRD in the satellite signal meter mode.
can manually point the antenna
2. Select the desired satellite on the ADCU. Ensure using the Manual mode (see
the TV signal meter indicates that you have a Section 3.8.1, “Manually Controlling
strong signal. the Antenna”).

54-0161 Addendum to Rev. C 3

 3. Select the desired polarization and band on the
IRD.
4. Do not move the vessel. Your boat must remain
motionless during the entire Satellite Frequency
Scan process.
5. Follow the ADCU menus on the next page. The
scan itself will take a couple of minutes. Once
complete, restart the antenna and ensure the
antenna will track the new frequency.

If you are unsure about when and how to use the Satellite
Frequency Scan feature, please contact your dealer/installer or
distributor for assistance.

4
 TracVision G6 Installation and Technical Manual – ADDENDUM

Figure 3-37
Sat frequency Scan?
Yes Next Return Satellite Frequency Scan

Return to Section 3.8.1,

"Manually Controlling the Antenna"

Symbol Rate: XXXXX

- Enter +

Use the -/+ keys to select each To find a valid symbol rate and FEC
number. Selecting ENTER will cycle code, refer to an up-to-date satellite
through each digit and then launch
the FEC code screen.
table either in a magazine or on the
(Valid settings are 01000-39999.) Internet. For your convenience, this
Set FEC Code: X/X
- Enter +
data is available (for the system’s
predefined satellites) on our web
Use the -/+ keys to scroll through site at www.kvh.com/footprint/
the available FEC codes: index.html.
1/2 - 2/3 - 3/4 - 5/6 - 6/7 - 7/8.
Use the ENTER key to accept your
selection.
Scan frequencies
Please Wait

Update frequency?
YES NO

If no strong satellite signal is found

at the selected frequency, the
screen will display:

Updating frequency No strong frequency

Please wait Exit

Exit returns you to the "Sat

Frequency Scan" screen. Try the
Restart antenna? process again, but using a different
YES NO symbol rate or FEC code.

Restart
Antenna
System

54-0161 Addendum to Rev. C 5

 4 Troubleshooting
The Troubleshooting matrix has been updated to include the symptom
“Certain channels do not work.” Section 4.1.7, “Satellite Frequency
Data Changed” has been added.

Figure 4-1

1.7)

3)
8)
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.1.1
Troubleshooting Matrix

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SYMPTOM
Antenna non-functional X

Antenna not switching channels/satellites X X X

No picture on TV set X X X X X X X

Certain channels do not work X

Intermittent picture for short intervals X X X X X X X X

System works at dock but not on the move X X

System will not find satellite X X X X X X X X X

Snowy or pixelating television picture X X X X

No antenna-specific menus on GyroTrac X

Antenna and GyroTrac not communicating X

No data output through Serial Port 3 X

4.1.7 Satellite Frequency Data Changed

If some channels work, while one or more other channels do not,
the satellite’s frequency data may have changed. To update this
frequency data, refer to Section 3.8.8, “Updating Satellite Frequency
Data.”

6
 TracVision G6 Installation and Technical Manual – ADDENDUM

TracVision G6 Installation
and Technical Manual
Addendum
(ECO #5315)
The following changes have been made to Revision C of the
TracVision G6 Installation and Technical Manual (KVH Part
Number 54-0161).

5.3 TracVision G6 Field

Replaceable Units
The azimuth limit switch has been added to the list of field replaceable
units.

FRU Part Number Table 5-1

Radome 02-1047-01 TracVision G6 Field
Replaceable Units
CPU 02-0992
RF Detector PCB 02-1017-02
Antenna Gyro Sensor 02-1035
Antenna Gyro Gasket 24-0139
Elevation Drive Belt 24-0105-83
Elevation Motor 02-1050
Azimuth Limit Switch Assembly 02-0957-01
European LNB Assembly 02-0932
U.S.-style LNB Assembly 02-0870
Latin American LNB Assembly 02-0870-01
Quad-output LNB Assembly 02-1052
ADCU 02-0961
Sensor Module 02-0991
Data Cable 32-0619-100
RF Cable 32-0566-0100
PC Cable 32-0628-06

54-0161 Addendum to Rev. C 1

ECO #5315
 FRU Part Number
Sensor Cable 32-0586-30
Power Cable 32-0510-100
CPU Fuse 16-0017-4000

* European TracVision G6 systems only

†
North American TracVision G6 systems only

5.4 PCB Removal and Replacement

Figure 5-3 has been changed to indicate the correct Molex pin locations
for the azimuth limit switch and the elevation limit switch.
Figure 5-3
PCB Connector Locations From Elevation Limit Switch
(Rear View)

From Cable Wrap

From Elevation Motor

From Azimuth Motor

RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB From Cable Wrap

From Azimuth Limit Switch RFU to CPU

From Antenna Sensor

The following procedure has been inserted for replacing the azimuth
limit switch. As a result, Sections 5.6 through 5.9 of the Installation
and Technical Manual have been renumbered Sections 5.7 through 5.10.

5.6 Azimuth Limit Switch Assembly

Replacement
1. Rotate the antenna assembly, by hand, clockwise
until it stops.
2. Remove the printed circuit board (PCB) cover,
illustrated in Figure 5-2, using a #2 Phillips
screwdriver and a 3⁄8" nut driver/socket.

2
 TracVision G6 Installation and Technical Manual – ADDENDUM

3. At the CPU’s Molex connector, cut the black and

white wires from the azimuth limit switch (see
Figure 5-3). Leave about an inch of the wires still
connected for later reference.
4. At the azimuth limit switch cover, remove the hot
melt keeping the black and white wires in place
(see Figure 5-7).
Figure 5-7
Hot Melt
Azimuth Limit Switch Cover

Retaining Screws

5. Remove the three #6-32 x 3⁄8" retaining screws from

the limit switch cover and set aside (see Figure
5-7). Lift the cover to access the limit switch
underneath.
6. Remove the four #8-32 x 1⁄2" screws securing the
limit switch to the cover and set aside.
7. Replace the azimuth limit switch. Attach the new
switch to the cover using the #8 screws, flat
washers, and cable clamp.
8. Route the new limit switch wires through the
cover and cable clamp to the CPU’s Molex
connector. After noting the position of the old
black and white wires, remove the old wires from
the Molex connector. Attach the new wires in their
place.
9. Before re-installing the azimuth limit switch to the
antenna assembly, orient the switch’s plastic cam
as shown in Figure 5-8 on the following page.
With the cam in the proper position, reinstall the
switch to the antenna assembly using the three #6
retaining screws and flat washers. Ensure the cam
finger engages the stop pin in the mounting cavity.

54-0161 Addendum to Rev. C 3

ECO #5315
 10. Apply hot melt or RTV at the limit switch cover’s
wire access hole to protect the wires from chafing.
Figure 5-8
Azimuth Limit Switch Orientation
Black and White Wires to
CPU’s Molex Connector

Plastic Cam

4
TracVision G6 Installation
and Technical Manual
This manual provides detailed instructions on the proper
installation, use, and maintenance of the KVH TracVision G6
automatic satellite tracking system.

Throughout this manual, important information is marked for

your attention by these icons:

A helpful tip that either directs you to

a related area within the manual or

offers suggestions on getting the

highest quality out of your system.

TracVision G6 Serial Number

An alert to important information

regarding procedures, product

specifications, or product use.

This serial number will be required

Information about installation, for all troubleshooting or service
maintenance, troubleshooting, or calls made regarding this product.
other mechanical issues.

An electrical safety warning to help

identify electrical issues that can be a

hazard to either this KVH product or

a user.

Direct questions, comments, or suggestions to:

KVH Industries, Inc. KVH Europe A/S

50 Enterprise Center Ved Klaedebo 12
Middletown, RI 02842 USA 2970 Hoersholm Denmark
Tel: +1 401 847-3327 Tel: +45 45 16 01 80
Fax: +1 401 849-0045 Fax: +45 45 86 70 77
E-mail: [email protected] E-mail: [email protected]
Internet: www.kvh.com Internet: www.kvh.com

KVH Part # 54-0161 Rev. C

© 2001, KVH Industries, Inc.

54-0161 Rev. C
 TracVision® and KVH® are registered trademarks
of KVH Industries, Inc.

GyroTrac™ is a trademark of KVH Industries, Inc.

DIRECTV® is an official trademark of DIRECTV, Inc.,

a unit of GM Hughes Electronics.

DISH™ Network is an official trademark of

EchoStar Communications Corporation.

ExpressVu is a property of Bell ExpressVu, a wholly owned

subsidiary of Bell Satellite Services.

Cetrek™ is a trademark of Cetrek USA.

Furuno® is a registered trademark of Furuno USA, Inc.

B&G® and Halcyon® are trademarks of Brooks and Gatehouse, Inc.

Table of Contents
1 TracVision G6 System Overview . . . . . . . . . . . . . . . . . .1-1
1.1 Materials Provided With TracVision G6 System . . . . . . . . . . . . .1-2

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Choosing the Best Location and Getting the Best Reception . .2-2
2.1.1 Selecting the Best Location for the
TracVision G6 Antenna Unit . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.1.2 Selecting the Best Location for the
GyroTrac Sensor Components . . . . . . . . . . . . . . . . . . . . . .2-3
2.2 Installing the Antenna Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3 Installing the GyroTrac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.3.1 GyroTrac Installation Kitpack . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.3.2 Mounting the Sensor Module . . . . . . . . . . . . . . . . . . . . . . .2-8
2.3.3 Mounting the ADCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.4 Wiring the TracVision G6 System Components . . . . . . . . . . . .2-12
2.4.1 Wiring the Antenna Unit to the GyroTrac ADCU . . . . . . . .2-14
2.4.2 Providing Power to the Antenna Unit . . . . . . . . . . . . . . . . .2-14
2.4.3 Connecting External Devices to the GyroTrac ADCU . . . . .2-15
2.4.4 GyroTrac Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . .2-16
2.4.5 Wiring the GyroTrac Sine/Cosine Interface . . . . . . . . . . . .2-17
2.4.6 True North Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
2.4.7 Connecting a PC to the ADCU . . . . . . . . . . . . . . . . . . . . .2-18
2.4.8 Connecting an Antenna RF Signal Cable to the IRD . . . . .2-18
2.4.8.1 Connecting the IRD Ground Cable . . . . . . . . . . . . . . . .2-19
2.4.8.2 Connecting the Antenna RF Signal Cables
to a Multiswitch (Latin and North American
Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
2.4.8.3 Connecting the Antenna RF Signal Cables
in Quad-output LNB Systems . . . . . . . . . . . . . . . . . . . .2-21
2.4.9 Connecting the ADCU to Vessel Power . . . . . . . . . . . . . . .2-22

54-0161 Rev. C i
 2.5 Calibrating the Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . .2-22
2.5.1 Compensating the GyroTrac . . . . . . . . . . . . . . . . . . . . . . .2-23
2.5.2 The Calibration Score . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
2.6 Commissioning the IRD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24
2.7 Installing Satellites on the ADCU . . . . . . . . . . . . . . . . . . . . . . .2-25
2.7.1 Programming User-defined Satellites . . . . . . . . . . . . . . . .2-27
2.8 Setting the Skew Angle (European Systems Only) . . . . . . . . .2-32
2.9 Checking Out the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

3 Interface Configuration and Operation . . . . . . . . . . . . . .3-1

3.1 Startup and Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1.1 TracVision Startup and Self-test Screens . . . . . . . . . . . . . .3-2
3.2 Data Display and Accessing the Main Menu . . . . . . . . . . . . . . .3-3
3.2.1 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.2.2 Alert Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3.2.3 System Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3.2.4 The RETURN and CANCEL Keys . . . . . . . . . . . . . . . . . . . .3-6
3.2.5 Antenna Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.3 Setup Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.4 Set Data Outputs Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.4.1 Setting the Sine/Cosine Data Output . . . . . . . . . . . . . . . . .3-9
3.4.2 Setting the Serial Outputs . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3.4.2.1 Setting the NMEA Outputs . . . . . . . . . . . . . . . . . . . . . .3-11
3.4.3 Setting the Furuno Output . . . . . . . . . . . . . . . . . . . . . . . .3-12
3.5 Set Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.5.1 Setting Display Brightness . . . . . . . . . . . . . . . . . . . . . . . .3-14
3.5.2 Selecting Heading Reference Source . . . . . . . . . . . . . . . .3-14
3.5.3 Entering Gyro Offset Values . . . . . . . . . . . . . . . . . . . . . . .3-15
3.5.4 Choosing the Default Display . . . . . . . . . . . . . . . . . . . . . .3-16
3.5.5 Selecting TracVision or GyroTrac-only Operations . . . . . . .3-16
3.6 Control Compass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
3.6.1 Selecting Autocompensation . . . . . . . . . . . . . . . . . . . . . . .3-17

ii
 3.6.2 Reading the Calibration Score . . . . . . . . . . . . . . . . . . . . .3-18
3.6.3 Clearing Compass Calibration . . . . . . . . . . . . . . . . . . . . .3-18
3.7 Antenna Status Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
3.7.1 Antenna Status Data Screens . . . . . . . . . . . . . . . . . . . . . .3-20
3.8 Control Antenna Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
3.8.1 Manually Controlling the Antenna . . . . . . . . . . . . . . . . . . .3-22
3.8.2 Restarting the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
3.8.3 Turning Sleep Mode On/Off . . . . . . . . . . . . . . . . . . . . . . .3-23
3.8.4 Turning Instant On Mode On/Off . . . . . . . . . . . . . . . . . . . .3-23
3.8.5 Installing a New Satellite Pair . . . . . . . . . . . . . . . . . . . . . .3-24
3.8.6 Setting Latitude and Longitude . . . . . . . . . . . . . . . . . . . . .3-26
3.8.7 Selecting the Active Satellite . . . . . . . . . . . . . . . . . . . . . . .3-27

4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.1 Causes and Remedies for Common Operational Issues . . . . . .4-1
4.1.1 Blown Fuse, Low Power, or Wiring . . . . . . . . . . . . . . . . . . .4-2
4.1.2 Vessel Turning During Startup . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.3 Incorrect Satellite Configuration
(European Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.4 Satellite Signal Blocked . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.5 Outside Satellite Coverage Zone . . . . . . . . . . . . . . . . . . . .4-3
4.1.6 Radar Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.7 Incorrect or Loose RF Connectors . . . . . . . . . . . . . . . . . . .4-4
4.1.8 Multiswitch Interference . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.1.9 Passive Multiswitch Used (Latin and North American
Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2 GyroTrac-specific Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.3 IRD Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.4 Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.5 Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.6 Maintenance Port Parser Commands . . . . . . . . . . . . . . . . . . . . .4-7

54-0161 Rev. C iii

 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.1 Warranty/Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.3 TracVision G6 Field Replaceable Units . . . . . . . . . . . . . . . . . . .5-2
5.4 PCB Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5.4.1 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
5.4.2 RF Detector Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
5.5 Antenna Gyro Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5.6 Elevation Motor and Belt Replacement . . . . . . . . . . . . . . . . . . .5-8
5.6.1 Drive Belt Removal and Replacement . . . . . . . . . . . . . . . . .5-9
5.6.2 Elevation Drive Motor Removal and Replacement . . . . . . .5-10
5.7 Antenna LNB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5.7.1 European Dual-output LNB Replacement . . . . . . . . . . . . .5-10
5.7.2 U.S. and Latin American-style LNB Replacement . . . . . . .5-11
5.7.3 European Quad-output LNB Replacement . . . . . . . . . . . .5-11
5.8 GyroTrac Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
5.9 Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13

Appendix A System Specifications . . . . . . . . . . . . . . . . . .A-1

A.1 Antenna Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
A.2 GyroTrac Compass Specifications . . . . . . . . . . . . . . . . . . . . . . .A-2

Appendix B ADCU Flush Mount Panel Template . . . . . . . . . .B-1

Appendix C Comprehensive TracVision G6 System

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . .C-1

Appendix D Optional KVH Displays . . . . . . . . . . . . . . . . . .D-1

D.1 Optional Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . .D-1
D.2 Mounting the Pointer Analog and Digital Displays . . . . . . . . . .D-2
D.2.1 Mounting the Display Backlighting Control . . . . . . . . . . . . . . . .D-3
D.2.2 Wiring the Pointer Analog and Digital Displays . . . . . . . . . . . .D-3
D.2.3 Wiring the Backlight Control Switch . . . . . . . . . . . . . . . . . . . . .D-4

iv
D.3 Mounting the Rotating Card Display . . . . . . . . . . . . . . . . . . . . .D-4
D.3.1 Bracket Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4
D.3.2 Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
D.3.3 Wiring the Rotating Card Display . . . . . . . . . . . . . . . . . . . .D-5
Template D-1 Rotating Card Display Bracket Mounting . . . . . . . .D-9
Template D-2 Rotating Card Display Panel Mounting . . . . . . . . .D-11

Appendix E Startup Data Sequences . . . . . . . . . . . . . . . . .E-1

Appendix F Data Outputs . . . . . . . . . . . . . . . . . . . . . . . . .F-1

F.1 Sine/Cosine Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
F.2 Serial Port Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
F.3 Furuno Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
F.3.1 Optional Stepper Components . . . . . . . . . . . . . . . . . . . . . .F-4

Appendix G Maintenance Port Parser Commands . . . . . . . .G-1

G.1 System Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1
G.2 Manual Positioning Commands . . . . . . . . . . . . . . . . . . . . . . . . .G-2
G.3 Operational Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-3
G.4 Tracking and Conical Scan Commands . . . . . . . . . . . . . . . . . . .G-4
G.5 Sensor Module Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5
G.6 RF Board Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-6
G.7 Installation Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-8
G.8 Debug Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-9

List of Figures
Figure 1-1 TracVision G6 System Configuration (Dual LNB) . . . . . . .1-1
Figure 2-1 Antenna Unit Elevation . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Figure 2-2 Antenna Unit Base Dimensions . . . . . . . . . . . . . . . . . . . .2-5
Figure 2-3 Baseplate/Foam Seal Orientation (Bottom View) . . . . . . .2-6
Figure 2-4 Baseplate Connector Assignments . . . . . . . . . . . . . . . . . .2-6
Figure 2-5 Bolting the Antenna Unit to the Deck (Side View) . . . . . . .2-7

54-0161 Rev. C v
 Figure 2-6 Horizontal Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . .2-8
Figure 2-7 Vertical Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Figure 2-8 Proper Orientation of the Sensor Module . . . . . . . . . . . . .2-8
Figure 2-9 Securing the Sensor Module and the
Horizontal Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . .2-9
Figure 2-10 Optional Bracket Orientations . . . . . . . . . . . . . . . . . . . . . .2-9
Figure 2-11 Attaching the Horizontal and Vertical Brackets . . . . . . . .2-10
Figure 2-12 Mounting the ADCU with Velcro Attachments . . . . . . . . .2-11
Figure 2-13 Securing the ADCU to the Flush Mount Bracket . . . . . . .2-11
Figure 2-14 Terminal Strip Order . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Figure 2-15 Attaching the Terminal Strips to the ADCU . . . . . . . . . . .2-12
Figure 2-16 Examples of Effective Strain Relief . . . . . . . . . . . . . . . . .2-13
Figure 2-17 TracVision G6 Wiring Arrangement . . . . . . . . . . . . . . . . .2-14
Figure 2-18 GyroTrac Wiring Arrangement . . . . . . . . . . . . . . . . . . . .2-16
Figure 2-19 DB9 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
Figure 2-20 ADCU DB9 Maintenance Port . . . . . . . . . . . . . . . . . . . .2-18
Figure 2-21 Single Multiswitch Installation (Latin and
North American systems only) . . . . . . . . . . . . . . . . . . . .2-20
Figure 2-22 Multiple Multiswitch Installation (Latin and
North American systems only) . . . . . . . . . . . . . . . . . . . .2-20
Figure 2-23 Single Multiswitch Installation (European
Systems with Quad-output LNB) . . . . . . . . . . . . . . . . . .2-21
Figure 2-24 Sample Calibration Score Screen . . . . . . . . . . . . . . . . . .2-23
Figure 2-25 Control Antenna Mode Menu Sequence . . . . . . . . . . . . .2-25
Figure 2-26 Install Satellite Process . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Figure 2-27 Adjusting the European LNB Skew Angle . . . . . . . . . . . .2-32
Figure 2-28 Skew Angle Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32
Figure 3-1 Startup and Self-test Sequence . . . . . . . . . . . . . . . . . . . .3-1
Figure 3-2 Startup Error Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-3 TracVision G6 Startup Screens . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-4 Soft Key Functions and Primary Data Displays . . . . . . . . .3-3
Figure 3-5 Main Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Figure 3-6 Sample Alert Screens . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

vi
Figure 3-7 PIN Code Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Figure 3-8 Erase PIN Code Screen . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Figure 3-9 Incorrect Response Error Message . . . . . . . . . . . . . . . . .3-6
Figure 3-10 Non-responsive Antenna Error Message . . . . . . . . . . . . .3-6
Figure 3-11 Setting Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-12 Data Outputs Mode Menu Sequence . . . . . . . . . . . . . . . .3-8
Figure 3-13 Setting Sine/Cosine Data Output . . . . . . . . . . . . . . . . . . .3-9
Figure 3-14 Setting Serial Outputs . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-15 Setting NMEA Outputs . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Figure 3-16 Setting Furuno Output . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Figure 3-17 Configuration Mode Menu Sequence . . . . . . . . . . . . . . .3-13
Figure 3-18 Display Brightness Controls . . . . . . . . . . . . . . . . . . . . . .3-14
Figure 3-19 Internal/External Reference Menus . . . . . . . . . . . . . . . .3-14
Figure 3-20 Entering Gyro Offset Values . . . . . . . . . . . . . . . . . . . . . .3-15
Figure 3-21 Selecting the Default Display . . . . . . . . . . . . . . . . . . . . .3-16
Figure 3-22 Selecting TracVision or GyroTrac-only Operations . . . . . .3-16
Figure 3-23 Compass Control Mode Menu Sequence . . . . . . . . . . . .3-17
Figure 3-24 Setting Autocompensation . . . . . . . . . . . . . . . . . . . . . . .3-17
Figure 3-25 Reading Calibration Score . . . . . . . . . . . . . . . . . . . . . . .3-18
Figure 3-26 Clearing Compass Calibration . . . . . . . . . . . . . . . . . . . .3-18
Figure 3-27 Antenna Status Mode Menu Sequence . . . . . . . . . . . . .3-19
Figure 3-28 Antenna Status Data Screens . . . . . . . . . . . . . . . . . . . .3-20
Figure 3-29 Control Antenna Mode Menu Sequence . . . . . . . . . . . . .3-21
Figure 3-30 Manual Antenna Control Procedure . . . . . . . . . . . . . . . .3-22
Figure 3-31 Restart Antenna Menu . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-32 Sleep Mode Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-33 Instant On Mode Menu . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-34 Install Satellite Pair Process . . . . . . . . . . . . . . . . . . . . . .3-24
Figure 3-35 Set Latitude/Longitude Procedure . . . . . . . . . . . . . . . . .3-26
Figure 3-36 Select Active Satellite . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Figure 4-1 Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

54-0161 Rev. C vii

 Figure 4-2 ADCU Fuse Locations (Top Cutaway) . . . . . . . . . . . . . . .4-5
Figure 4-3 DB9 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Figure 5-1 TracVision G6 Antenna Unit (Baseplate Cut Away) . . . . . .5-3
Figure 5-2 PCB Cover Plate Removal . . . . . . . . . . . . . . . . . . . . . . . .5-4
Figure 5-3 PCB Connector Locations (Rear View) . . . . . . . . . . . . . . .5-4
Figure 5-4 PCB Mounting (Top View) . . . . . . . . . . . . . . . . . . . . . . . .5-5
Figure 5-5 RF Cable Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Figure 5-6 New RF Board Installation . . . . . . . . . . . . . . . . . . . . . . . .5-6
Figure 5-7 Elevation Drive Mechanism . . . . . . . . . . . . . . . . . . . . . . .5-9
Figure 5-8 European Dual-output LNB Removal . . . . . . . . . . . . . . .5-10
Figure 5-9 U.S.-style LNB Removal . . . . . . . . . . . . . . . . . . . . . . . . .5-11
Figure 5-10 European Quad-output LNB Removal . . . . . . . . . . . . . .5-11
Figure 5-11 Quad-output LNB RF Cable Connections . . . . . . . . . . . .5-12
Figure 5-12 Data Cable Terminal Arrangement . . . . . . . . . . . . . . . . .5-13
Figure 5-13 Elevation Shipping Restraint Placement . . . . . . . . . . . . .5-13
Figure 5-14 Azimuth Shipping Restraints Placement . . . . . . . . . . . . .5-14
Figure D-1 Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Figure D-2 Mounting the Analog/Digital Displays . . . . . . . . . . . . . . . .D-2
Figure D-3 Mounting the Display Backlighting Control Switch . . . . . .D-3
Figure D-4 Wiring the Backlight Control Switch . . . . . . . . . . . . . . . . .D-4
Figure D-5 Rotating Card Display – Removing the Backplate . . . . . .D-5
Figure D-6 Rotating Card Display – Terminal Strip Wiring . . . . . . . . .D-6
Figure D-7 Rotating Card Display – PC Board Jumpers
and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-6
Figure F-1 Stepper Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
Figure F-2 Optional 6-70v Stepper Voltage Converter
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-6

viii
List of Tables
Table 1-1 TracVision G6 Packing List . . . . . . . . . . . . . . . . . . . . . . . .1-2
Table 2-1 Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Table 2-2 Recommended ADCU-to-Ship’s Power
Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Table 2-3 Lengths of Provided Below-decks Cables . . . . . . . . . . . . .2-2
Table 2-4 Antenna Unit Kitpack Contents . . . . . . . . . . . . . . . . . . . . .2-4
Table 2-5 GyroTrac Kitpack Contents . . . . . . . . . . . . . . . . . . . . . . . .2-7
Table 2-6 GyroTrac/Autopilot Sine/Cosine Wiring
Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Table 2-7 Possible Compass Accuracy Levels . . . . . . . . . . . . . . . .2-23
Table 2-8 Key IRD Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24
Table 2-9 Available Satellite Pairs – Europe
(European LNB required) . . . . . . . . . . . . . . . . . . . . . . . .2-26
Table 2-10 Available Satellite Pairs – North America
(U.S.-style LNB required) . . . . . . . . . . . . . . . . . . . . . . . .2-27
Table 2-11 SATCONFIG Parser Command . . . . . . . . . . . . . . . . . . .2-29
Table 2-12 Satellite Transponder Data Sequence . . . . . . . . . . . . . . .2-29
Table 2-13 Satellite Transponder Default Data . . . . . . . . . . . . . . . . .2-30
Table 2-14 Sample Satellite Configuration Data . . . . . . . . . . . . . . . .2-31
Table 3-1 Available Satellite Pairs - Europe
(European LNB required) . . . . . . . . . . . . . . . . . . . . . . . .3-25
Table 3-2 Available Satellite Pairs - North America
(U.S.-style LNB required) . . . . . . . . . . . . . . . . . . . . . . . .3-25
Table 5-1 TracVision G6 Field Replaceable Units . . . . . . . . . . . . . . .5-2
Table 5-2 GyroTrac Field Replaceable Units . . . . . . . . . . . . . . . . .5-12
Table 5-3 Data Cable Wiring/Terminal Assignments . . . . . . . . . . . .5-13
Table A-1 TracVision G6 Antenna Physical Specifications . . . . . . . .A-1
Table A-2 TracVision G6 Power Specifications . . . . . . . . . . . . . . . . .A-1
Table A-3 TracVision G6 Performance Specifications . . . . . . . . . . . .A-1
Table A-4 TracVision G6 GyroTrac Performance
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

54-0161 Rev. C ix
 Table A-5 TracVision G6 GyroTrac Environmental
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Table A-6 TracVision G6 GyroTrac Interface Specifications . . . . . . .A-3
Table D-1 Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Table D-2 Display Cable Connections . . . . . . . . . . . . . . . . . . . . . . .D-3
Table D-3 Rotating Card Display – Terminal Strip Wiring Details . . .D-6
Table F-1 NMEA1 Magnetic Heading Output . . . . . . . . . . . . . . . . . .F-2
Table F-2 NMEA2 Magnetic Heading Output . . . . . . . . . . . . . . . . . .F-2
Table F-3 NMEA3 True Heading Output . . . . . . . . . . . . . . . . . . . . . .F-3
Table F-4 KVH Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-3
Table F-5 Cetrek Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
Table F-6 Stepper Interface Specifications . . . . . . . . . . . . . . . . . . . .F-5
Table G-1 System Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1
Table G-2 Manual Positioning Commands . . . . . . . . . . . . . . . . . . . .G-2
Table G-3 Operational Commands . . . . . . . . . . . . . . . . . . . . . . . . .G-3
Table G-4 Tracking and Conical Scan Commands . . . . . . . . . . . . . .G-4
Table G-5 Sensor Module Commands . . . . . . . . . . . . . . . . . . . . . . .G-5
Table G-6 RF Board Commands . . . . . . . . . . . . . . . . . . . . . . . . . . .G-6
Table G-7 Installation Commands . . . . . . . . . . . . . . . . . . . . . . . . . .G-8
Table G-8 Debug Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-9

x
 Introduction

1 TracVision G6 System
Overview
A complete satellite TV system, illustrated in Figure 1-1, includes
the TracVision G6 connected to an IRD, the GyroTrac digital
gyro-stabilized sensor, Advanced Digital Control Unit (ADCU),
and a television set. A desktop or laptop computer is used to
configure the system for satellite selection and conduct
diagnostics. System specifications are provided in Appendix A.

Figure 1-1
TracVision G6 Antenna
TracVision G6 System
Configuration (Dual LNB)

11-16 VDC
3.5 - 4.5 Amps

Options Purchased Separately

Advanced Digital
Control Unit (ADCU) Satellite Receiver 1 TV 1
Power

Data RF

GPS or RF
PC Diagnostics
Ship's Gyro

Satellite Receiver 2 TV 2

Interfaces to:
Autopilots
Radars
Plotters GyroTrac Sensor
Remote Displays

54-0161 Rev. C 1-1

TracVision G6 Installation and Technical Manual

1.1 Materials Provided With

TracVision G6 System
Table 1-1 lists the components and materials in the TracVision G6
shipping carton.

Table 1-1 Component KVH Part No.

TracVision G6 Packing List Antenna Unit 02-1045-01†
02-1045-02*
02-1045-03††
02-1045-04**
Installation Kitpack 72-0103
Data Cable 32-0619-100
PC Cable 32-0628-06
RF Cable††† 32-0566-100
Power Cable 32-0510-100
Ground Cable 32-0583-50
TracVision G6 Technical Manual 54-0161
TracVision G6 User’s Guide 54-0161-01
GyroTrac, which includes: 01-0226
Sensor Module 02-0991
ADCU 02-0961
Flush Mount ADCU Panel 20-0667
Horizontal Sensor Bracket 20-0658
Vertical Sensor Bracket 20-0666
Sensor to ADCU Cable (30 ft.) 32-0623-30
Kitpack 72-0095
†
North American TracVision G6 system
* European TracVision G6 system
††
DIRECTV Latin America TracVision G6 system (formerly “Galaxy Latin
America”)
** European TracVision G6 system with quad-output LNB
†††
Not supplied with quad-output LNB systems

1-2
 Installation

2 Installation
TracVision G6 is designed for simple installation and setup. Just
follow these easy steps:

Step Refer to Section... Table 2-1

1. Choose the hardware locations 2.1 Installation Process

2. Mount the Antenna Unit 2.2

3. Mount the GyroTrac 2.3
4. Install the IRD Refer to IRD User Manual
5. Wire system components 2.4
6. Connect ADCU to vessel power 2.4.9
Plan the entire installation before
7. Calibrate the Sensor Module 2.5
proceeding! Take into account
8. Program the IRD (Europe only) 2.6 antenna unit placement, running
9. Install selected satellite pair 2.7.1 cable distances between units, and
accessibility to the equipment after
10. Load any user-selected satellites 2.7.2 installation. Cable lengths are
11. Set the skew angle (Europe only) 2.8 detailed in Tables 2-2 and 2-3 on
the following page.
12. Check out system 2.9

Materials and Equipment Required for Installation

• Electric drill
• 1
⁄2" (13 mm) drill bit and 3" (80 mm) hole saw
• Socket wrenches
• Flat tip and Phillips screwdrivers
• RG-11 (75 ohms) cable for extra RF signal cables KVH recommends the use of
as needed. If your system includes a quad-output RG-11 (75 ohms) cable for RF
LNB, you will need four RG-11 cables. wiring. Use of non-RG-11
(75 ohms) cables will result in
• Crimp tool (LRC #L3011B or equivalent) degraded performance. The KVH
warranty does not cover degraded
• Power cable to connect the ADCU to ship’s power performance due to improper
(Table 2-2 provides proper gauge and length wiring.
specifications)
• Light hammer; center punch; tape; scriber/pencil
• Terminal lug crimping tool; wire strippers
• A PC with terminal emulation software such as
PROCOMM, Windows Terminal, or Windows
95/98 Hyperterminal

54-0161 Rev. C 2-1

TracVision G6 Installation and Technical Manual

Recommended ADCU to Ship’s Power Cabling

The following cable sizes are recommended for the
specified running lengths and are based on Lloyd’s and
ABYC specifications. Cable jacketing should meet marine
insulation standards while the cable should be tinned,
stranded marine stock.

Table 2-2 Cable Length Cable Gauge

Recommended ADCU-to-Ship’s to 50 ft (15 m) 14 AWG (1.5 mm2)
Power Cable Specifications
+50 ft (+15 m) 12 AWG (2.5 mm2)

Below-decks Cable Lengths

The major considerations in locating the below-decks equipment
are accessibility and cable lengths between units. Lengths of these
cables are as follows:
Table 2-3
Cable (Function) Length
Lengths of Provided
Below-decks Cables Data Cable (ADCU to Antenna Unit) 100 ft (30 m)
PC Cable (ADCU to PC) 6 ft (1.5 m)
RF Cable (Antenna to IRD) 100 ft (30 m)
Power Cable (Power to Antenna Unit) 100 ft (30 m)
The power cable connector on the Sensor to ADCU Cable (GyroTrac) 30 ft (10 m)
base of the Antenna Unit cannot
IRD Ground to ADCU Ground Cable 50 ft (15 m)
accept cables thicker than 14 AWG
(1.5 mm2). Refer to Section 2.4.2,
“Providing Power to the Antenna
Unit,” for more details. 2.1 Choosing the Best Location and
Getting the Best Reception
There are several factors to consider when choosing the
respective locations of the TracVision G6 antenna unit and
GyroTrac sensor components.

2.1.1 Selecting the Best Location for the

The radome exterior is treated TracVision G6 Antenna Unit
with a special finish selected for
• The ideal antenna site has a clear view of the
compatibility with the dome material
horizon/satellite all around.
and transparency to the satellite
signals. Application of additional • Tracking errors will be reduced if the antenna
paints or finishes WILL degrade forward arrow is aligned as closely as possible
performance, potentially beyond with the vessel’s centerline.
acceptable limits.

2-2
 Installation

• Place the Antenna Unit as close to the intersection

of the vessel’s fore-and-aft centerline and midships.
• Keep the antenna out of line with nearby radars,
as their energy levels may overload the antenna’s The Antenna Unit should not be too
front-end circuits. If necessary, position the high off the water (a height above
Antenna Unit so it is at least four feet (1.3 meters) the waterline no more than half the
above or below the level of the radar. vessel length).

• Make sure that the mounting surface is rigid so

that it cannot flex when the vessel vibrates. If
necessary, add a strength member to the mounting
site to stiffen it.

2.1.2 Selecting the Best Location for the

GyroTrac Sensor Components
Ideally, the GyroTrac sensor module should be mounted as low
If uncertain of the best location
as possible in the center of the vessel – but NOT in the bilges.
for the sensor module, make a
• Place the Sensor Module as far as practical temporary installation and conduct
(minimum 3 ft./0.9 m) from magnetized or a compass calibration (as
magnetizable materials. described in Section 2.5,
“Calibrating the Sensor Module”).
• Maintain at least 4 feet (1.3 m) separation between Any necessary adjustments to the
the Sensor Module and any large ferrous masses, sensor location can be made
cables carrying high amperage direct current, or based on the calibration scores.
battery banks.
• Be alert for devices that change their magnetic
characteristics when in use, such as CRTs,
computer and TV screens, radar magnetrons,
electric winches, loudspeakers, windshield wipers,
and other devices with DC motors. GyroTrac Be certain to isolate the Sensor
cannot compensate for changing magnetic fields Module from ground (i.e., the ship’s
created by these devices. hull) by always using the fiber
washers when attaching the
• If it is necessary to fabricate custom mounting Horizontal Sensor Bracket to either
brackets for the Sensor Module, they should be a mounting surface or the Vertical
made from non-ferrous materials such as wood, Sensor Bracket.
brass, aluminum, fiberglass, or plastic.

Mounting on Steel Vessels

The GyroTrac sensor module is a digital magnetic compass and
great care is required when positioning the unit on steel-hulled
craft. The ideal location is in the wheelhouse or above decks.
Mount on an aluminum pole or bracket, well away from

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TracVision G6 Installation and Technical Manual

magnetic fields such as cranes, derricks, motors, radomes,

antennas, etc. DO NOT mount the sensor module on a steel or
iron platform. Use aluminum, brass, plastic, or wood.

2.2 Installing the Antenna Unit

Specifics of installation will vary with vessel design but the
following procedures are applicable in most situations and will
result in a secure and effective installation.

Table 2-4 lists the components provided in the Antenna Unit

Installation kitpack.

Table 2-4 Part Qty.

Antenna Unit Kitpack Contents 3
⁄8-16 x 3" hex screws 4
3
⁄8 flat washers 8
3
⁄8-16 hex nuts 4
3
⁄8 lock washers 4
#10-32 x 5⁄8" flat head screws 6
RG-11 type F connector 1
Plastic screw covers 6
Antenna base seal gasket 1
Tie-wraps 2
Core clamp 1

Always lift the antenna unit by the Tips for Successful Antenna Unit Placement and Mounting
gray baseplate structure, not the
radome. Also be careful not to
• The mounting surface should be essentially flat,
strike the exposed connectors free of vibration and flexing, and strong enough to
extending from the bottom of the carry the complete assembly (55 lbs/25 kg).
baseplate or allow them to carry • The antenna unit need not be located exactly on
the weight of the antenna unit. the vessel’s fore-and-aft axis, but its centerline
reference MUST be parallel to it.
• Be sure to account for the radome height and the
base dimensions, illustrated in Figure 2-1 on the
following page.

2-4
 Installation

Figure 2-1
Antenna Unit Elevation

27.36"
(695 mm)

Compression Seal

26.2" Figure 2-2

4x .50"
(665 mm) Antenna Unit Base Dimensions
(4x 13 mm)

6.0" (152 mm)

12.0"
(305 mm)

FWD

6.0" (152 mm)

12.0"
(305 mm)

Antenna Unit Mounting Procedure

1. Using the base dimensions presented in Figure 2-2
or the baseplate as a template, lay out the four
mounting bolt holes. Check the layout to make
certain the baseplate will be parallel with the
vessel’s fore/aft axis.
2. Drill four 1⁄2" (13 mm) bolt holes. Mark a
3" (80 mm) diameter circle in the center of the
pattern and cut out to make a passage for the
cables to connect to the baseplate. Smooth the
edges of the hole to protect the cables.

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TracVision G6 Installation and Technical Manual

Figure 2-3 3. Place the foam seal in position on the mounting

Baseplate/Foam Seal Orientation surface with the hole centered over the cable
(Bottom View) access cutout and the paper backing on the bottom
as shown in Figure 2-3. Do not remove the paper
backing at this time. Scribe a line all around the
seal.
4. Position the baseplate assembly in place over the
FWD mounting holes and cable access. Ensure that all
holes line up and that the connectors are centered
over the cable access. Make any necessary
adjustments before seating the foam seal in place
permanently.
5. Clean the surface where the foam seal will be
Figure 2-4 placed. Remove the paper backing from the foam
Baseplate Connector Assignments seal to expose the contact cement. Lay the foam
seal in place, adhesive side down, and press down
Used only with
Quad LNB Option firmly to bring the adhesive into full contact along
the bottom.
6. Bring the Data Cable, RF Cable(s), and Power
Cable up through the access hole and connect
them to the baseplate. Turn the connectors down
securely, but don’t use excessive force; finger-tight
Power Data
is sufficient. Figure 2-4 illustrates the connector
assignments. Note that all four RF connectors need to
be connected to four RF cables if using a quad-output
LNB.
Single IRD Second IRD
Installation Installation Do not use teflon gel on the cable fittings as it
reduces signal strength at higher frequencies.
7. Remove the foam shipping restraints from the
Antenna Unit.
8. Place the baseplate over the holes drilled in the
foundation. Rotate the azimuth mechanism plate
to expose all four mounting holes. When rotating
The foam shipping restraints must
the azimuth mechanism by hand, go slowly. Hitting the
be removed before power is
stops with excessive force will damage the azimuth limit
applied. Save the foam pieces for
reuse and be sure to install it
switch.
whenever the Antenna Unit is 9. Place a flat washer from the kitpack on a bolt and
moved from place to place. See insert the bolt into its hole from above as shown in
Section 5.9, “Preparation for Figure 2-5 on the following page.
Shipment,” for instructions on
preparing for shipment. 10. Apply a flat washer and lock nut from underneath
as shown in Figure 2-5 on the following page.

2-6
 Installation

11. Tighten securely until the foam seal is compressed Figure 2-5
as far as it will go and all four feet are bottomed Bolting the Antenna Unit to
against the mounting surface. the Deck (Side View)
12. For European systems, please refer to Section 2.8,
“Setting the Skew Angle.” North American Bolt
systems may proceed to step 13.
13. Place the radome over the baseplate. Align the
Flat Washer
radome screw holes with the inserts in the
baseplate, insert the screws and tighten. Install a Antenna Unit Base
protective plastic screw cap from the kitpack over
each screw. Several spare protective caps are Foam Seal
provided.
Deck

Flat Washer
2.3 Installing the GyroTrac
Lock Nut
The following sections provide detailed instructions for installing
TracVision G6’s GyroTrac Sensor Module and ADCU.

2.3.1 GyroTrac Installation Kitpack

Table 2-5 lists the materials provided in the GyroTrac kitpack.

Part Qty. Table 2-5

#8 Fiber Washer 10 GyroTrac Kitpack Contents
#8 Flat Washer 10
#8 Self-locking Nut 5
#10 Flat Washer 5
#10 Lock Washer 5
#10 Pan (Phillips head) Screw 5
#8 Pan (Phillips head) Screw 5
#8 Lock Washer 5
#8 Pan (Phillips head) Screw BP 5
Velcro Self-Adhesive Backing 8
Velcro Washer 4
4" Tie-wrap Clamp 5
Tie-wrap Screw Mount 6
Connector Wire Terminal Strip 5
Sensor Module to ADCU Power Wire Ferrite 1

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TracVision G6 Installation and Technical Manual

2.3.2 Mounting the Sensor Module

Figure 2-6 The GyroTrac Sensor Module comes equipped with two
Horizontal Sensor Bracket mounting brackets. The first is the Horizontal Sensor Bracket,
which attaches directly to the Sensor Module housing, and must
be used in all mounting arrangements.

The Vertical Sensor Bracket allows the Sensor Module to be

mounted on a vertical surface. The following steps detail the
correct use of each bracket.

These brackets should enable the Sensor Module to be

Figure 2-7 placed as level in pitch and roll as possible. If you are unable
Vertical Sensor Bracket to place the Sensor Module in a level arrangement, refer to
Section 3.5.3, “Entering Gyro Offset Values” to compensate.

Horizontal Bracket Only

1. Choose a mounting location free of excessive
vibration and flexing.
2. The module must be oriented so that the forward
reference on the end cap is pointed forward and
Figure 2-8 parallel to the vessel’s fore-and-aft axis (to ±5°).
Proper Orientation of The proper orientation is illustrated in Figure 2-8.
the Sensor Module 3. Position the Horizontal Sensor Bracket so that the
Sensor Module will be properly oriented when
placed in the bracket.
4. Use the holes in the bracket feet to spot for
mounting screws. Center punch and drill 4 holes
with a 1⁄8" (0.125" or 3.5 mm) bit.
5. As illustrated in Figure 2-9, position the bracket
over the mounting holes.
- Insert fiber washers into both sides of mounting
W
bracket.
BO
RD
OWA - Insert #8 flat washers and #8 Type BP pan head
T 5¡
screws into the holes.
5¡

2-8
 Installation

6. Place the Sensor Module in the bracket with the

proper orientation (up/forward).
7. Thread #10 machine screws through lock washers,
flat washers, and bracket, and then into the captive
extrusion T-nuts within the Sensor Module Should you ever need to replace
housing as illustrated in Figure 2-9. the #10 machine screws used to
secure the housing and bracket, the
screws must be no longer than 3⁄8"
(10 mm) to avoid damaging the
T-nuts contained within housing.
Sensor housing track

Figure 2-9
Step 7. Flat washer, lock washer & Securing the Sensor Module and
#10 Machine screw
the Horizontal Sensor Bracket
Step 6. Place Sensor
in Bracket

Step 5. Insert fiber washers on both sides

and secure bracket to mounting site

Horizontal and Vertical Bracket Figure 2-10

1. Choose a mounting location free of excessive Optional Bracket Orientations
vibration and flexing.
Option 1
2. The module must be oriented so that the forward
reference on the end cap is pointed forward and
parallel to the vessel’s fore-and-aft axis. See
Figure 2-8 for reference. The brackets are designed
so that the Sensor Module may be mounted Vessel
perpendicular (option 1) or parallel (option 2) to Centerline
the mounting surface as pictured in Figure 2-10.
3. The module must be level with the vessel’s deck.
This placement can be fine tuned by using the
ADCU pitch and roll data. Adjust the brackets so Option 2
that the pitch and roll are 0 (zero) when the vessel
is docked and under normal load. Vessel
Centerline

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TracVision G6 Installation and Technical Manual

4. When choosing a location for the unit, make

certain that there is sufficient overhead clearance
for both brackets and the Sensor Module.
5. Use the holes in the Vertical Sensor Bracket to
spot for mounting screws. Center punch and drill
4 holes with a 1⁄8" (0.125" or 3.5 mm) bit.
6. Secure the Vertical Sensor Bracket to the vertical
surface with #8 flat washers and #8 screws.

Figure 2-11 7. Attach the Horizontal Sensor Bracket to the

Attaching the Horizontal Vertical Sensor Bracket as shown in Figure 2-11.
and Vertical Brackets - Position the Horizontal Sensor Bracket over the
mounting holes in the Vertical Sensor Bracket.
- Insert fiber washers into both sides of mounting
#8 Pan Head Screw
bracket.
- Insert #8 flat washers and #8 Type BP pan head
screws into the holes.
8. Place the Sensor Module in the bracket with the
#8 Flat Washer Fiber Washer proper orientation (up/forward).
9. Thread #10 machine screws through lock
washers, flat washers, and bracket, and then into
the captive extrusion T-nuts within the Sensor
#8 Self-locking Nut Module housing.

2.3.3 Mounting the ADCU

The ADCU may be mounted in one of two ways: either directly
to a horizontal surface using Velcro fasteners or flush to a control
panel. Both the fasteners and the Flush Mount Bracket are
included as part of the GyroTrac package.

Some tips for installing the ADCU:

• The ADCU should be placed in a dry location that

is convenient for the user.
• It is not susceptible to magnetic interference nor
must it be situated on a level surface.
• It should be placed so the LCD display is visible
and buttons are accessible.
• Allow room at the back to connect cables to the
rear panel.

2-10
 Installation

Velcro Fastening
1. Choose a flat, stable location.
2. Remove the two strips of velcro fabric from the
kitpack. Clean the bottom of the housing with a
mild detergent and water to remove oils, etc. Peel
the protective backing from the strips and apply
them to the bottom of the housing at each of the
four corners.
3. Position the four hook disks where the ADCU will
be mounted. Drill screw holes for the disks and
attach. Press the ADCU firmly into place so the
loop material engages the hook disks.
Figure 2-12
Mounting the ADCU with
Velcro Attachments

Place fabric strips

Place ADCU/fabric

on top of hook disks

Attach hook disks

Flush-mounting the ADCU

1. A template has been provided in Appendix B as a
guide to mark and cut the proper hole for the
Flush Mount Bracket. Cut the hole and make Figure 2-13
certain the bracket and ADCU will fit easily. Securing the ADCU to the
Flush Mount Bracket
2. Attach the Flush Mount Bracket to the ADCU by
loosening the two screws on the underside of the
ADCU. Slide the Flush Mount Bracket backward
over the ADCU until the two notches meet the
screws as shown in Figure 2-13.
3. Tighten the screws to secure the ADCU to the
bracket.

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TracVision G6 Installation and Technical Manual

4. After completing the wiring described in

Section 2.4, “Wiring the TracVision G6 System
Components,” insert the ADCU and bracket into the
hole and secure the unit.

2.4 Wiring the TracVision G6

System Components
Virtually all wiring for the TracVision G6 connects at the rear panel
of the GyroTrac ADCU. Included in the GyroTrac kitpack are five
terminal strips with terminal connectors numbered 1 through 60.
Figure 2-14 12-Connector Terminal Strips DB9 Low-speed
(included in kitpack) Data Port
Terminal Strip Order

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

Connectors 60 - 37

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Connectors 1 - 36
REAR

After wires are secured within the terminal connectors, the strips
will be slotted into the rear panel of the ADCU as illustrated in
Figure 2-15.

Figure 2-15
Attaching the Terminal Strips
to the ADCU

35 36
30 31 32 33 34
23 24 25 26 27 28 29
18 19 20 21 22
13 14 15 16 17

6 7 8 9 10 11 12
1 2 3 4 5

2-12
 Installation

Tips for Successful and Safe Wiring

• When inserting a wire into the terminal connector,
make certain wire insulation is not pinched in the
connector. Double-check all wiring. Be certain
• After inserting and securing wire, tug gently to to plug terminal strips into the
ensure that the connection is solid. correct positions. If wiring is
incomplete or incorrect or the
• Position cables behind the ADCU so that they terminal strips exchange positions,
connect neatly to the terminal strips. serious electrical damage can
occur to the TracVision G6 Antenna
• Do not tin (solder) the wire ends. Unit, the GyroTrac, and interfacing
electronics.
Effective Strain Relief for ADCU Terminal Connections
Due to both the potential number of wires that will be connecting
to the rear of the ADCU and the dynamic environment aboard
ship, it is critical that the terminal connections are properly strain
relieved using tie-wraps (a number of which are included with
the GyroTrac kitpack).

Some things to consider when strain relieving cables:

• There should be no tension on the wires

connecting to the terminal strip. Removing slack is
important but the wires should not be taut.
• If the cable is equipped with a ferrite, the ferrite
should be as close as possible to the terminal
connections.
• Strain relieve wires and cables as close to the
ferrite as possible. A good arrangement includes a
tie-wrap behind the ferrite (on the side furthest
from the ADCU); an ideal design includes a tie-
wrap on either side of the ferrite.

Figure 2-16
Terminal Connector Strip
Examples of Effective
Strain Relief

Good Strain Relief Tie-wrap Ideal Strain Relief

Arrangement Arrangement
Ferrite

Tie-wrap

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TracVision G6 Installation and Technical Manual

2.4.1 Wiring the Antenna Unit to the

GyroTrac ADCU
Each cable provided with TracVision G6 should be routed and
Color wiring quick reference guides dressed before terminating at the ADCU. Note that the Data and
have been provided on the front Power cables have individual wires on one end. These can be
and back covers of this manual. trimmed to a shorter length if desired.

Figure 2-17 The TracVision G6 satellite TV system connects directly to the

TracVision G6 Wiring ADCU via the top two terminal connector strips as follows:
Arrangement

SENSOR DATA FEED TRACVISION

(to Antenna) TXD- (Green/White) Antenna Ground (Black) POWER
Data Cable TXD+ (White/Green) NOT USED Antenna Power (Red) (to Antenna)
+11-16Vdc Power Cable

48 47 46 45 44 43 42 41 40 39 38 37

Red Label

TRACVISION PORT DSS Ground (White/Orange) PC RXD (Orange/White) PC TO ANTENNA

(to/from Antenna) DSS TXD (Gray/White) PC TXD (White/Brown) DATA LINES
Data Cable Data Cable
DSS RXD (White/Gray) PC Ground (Brown/White)

GTX- (White/Blue) GPS NMEA (to Antenna)

NOT USED GTX+ (Blue/White) Data Cable
N/C

60 59 58 57 56 55 54 53 52 51 50 49

Yellow Label
Remove any unused wires from the
Data Cable.
A comprehensive wiring diagram of the entire TracVision G6
system has been provided for technical reference in Appendix C. A
color quick reference guide to wiring your TracVision G6 has
also been printed on the front cover of this manual.

2.4.2 Providing Power to the Antenna Unit

Instructions for wiring the ADCU
For single-switch convenience, the ADCU has been designed to
to ship’s power are provided in
Figure 2-18 and in Section 2.4.9,
serve as a junction box between ship’s power and the Antenna
“Connecting the ADCU to Vessel Unit as illustrated in Figure 2-17. However, the Antenna Unit can
Power.”

2-14
 Installation

be connected to a separate switch and breaker if it is more

convenient or if the ADCU is placed more than 15 m (50 ft) from
the Antenna Unit.

If there is a need to extend the Antenna Unit-to-ship’s power Power supplied to the TracVision
cable, refer to the following tips: G6 MUST NOT exceed 16 Vdc or
the TracVision power supply will
• The Antenna Unit power cable connector cannot suffer serious damage!
accept cables larger than 14 AWG (1.5 mm2).
• If the cable is longer than 15 m (50 ft), be sure to
verify the voltage at the antenna to ensure that
there is sufficient power to drive the antenna
under load (11-16 Vdc). If not, carefully increase
the voltage to the Antenna Unit to compensate for
any drop in power over the length of the cable and
ensure that the voltage reaching the Antenna Unit
is between 11 and 16 Vdc.

2.4.3 Connecting External Devices to

the GyroTrac ADCU
All connections between the ADCU and external devices are
made at the connector strips located on the rear of the ADCU.
Follow these guidelines when wiring additional equipment to the
ADCU:
If the ADCU is receiving data from
• Make certain any additional equipment complies a ship’s gyro, all compass outputs
with NMEA Standard 2.2. are automatically configured as
True North and cannot be set as
• Data conductor wire should be minimum 18 AWG Magnetic.
(0.75 mm2), twisted pair, stranded, tinned marine
cable.
• Do not use cables with wire diameter larger than
12 AWG (2.5 mm2), as the connector plugs on the
rear of the ADCU accept wire no larger than
12 AWG (2.5 mm2) size.
• Cables provided with optional KVH displays and
interface units are fully compatible with GyroTrac
requirements. Note that cables to other external
devices should follow the manufacturer’s
recommendations.
• For power cable specifications, refer to Table 2-2 at
the beginning of this section.

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Appendix D provides instructions on properly wiring optional

KVH equipment to the GyroTrac system.

2.4.4 GyroTrac Wiring Diagram

Figure 2-18 presents a complete wiring diagram for each
GyroTrac terminal connector strip.

Figure 2-18
GyroTrac Wiring Arrangement Green Label
1 2 3 4 5 6 7 8 9 10 11 12

Power In (Red) Sine

SHIPÕS POWER
(11-16 VDC) Ground In (Black) Sine (inverted)

IRD Ground Wire (to IRD) SINE/COSINE

Cosine
(3-wire or 4-wire)
KVH Display Power Cosine (inverted) Refer to Section 2.4.5
for complete intructions
SERIAL PORT #1: RS-422 TX1A(+)
Ref
(NMEA, Cetrek, KVH Data)
TX1B(-) Ground
4800 baud
Ground

Blue Label
13 14 15 16 17 18 19 20 21 22 23 24

Ground (White/Green) GPS A+ GPS or SHIPÕS GYRO

NMEA DATA INPUT
TX(+) (White/Blue) GPS B- (RS-422 @ 4800 bps 8.N.1)

GYROTRAC TX(-) (Blue/White) KVH Display Power

SENSOR MODULE
RX(-) (White/Orange) TX1A(+) Pass-through Duplicate of
SERIAL PORT #1: RS-422
RX(+) (Orange/White) TX1B(-) 4800 baud
+12v (Green/White) Ground

White Label
25 26 27 28 29 30 31 32 33 34 35 36

SERIAL PORT #3: RS-422 Ground Data H

(NMEA, Cetrek, KVH Data)
4800 or 9600 baud TX3B(-) Data L

Unavailable with TracVision G6

TX3A(+) Ground
FURUNO
To modify, refer to Section 3.5.5.
DATA
Ground Shift H
SERIAL PORT #2: RS-422
(NMEA, Cetrek, KVH Data) TX2B(-) Shift L
4800 or 9600 baud
TX2A(+) Ground

As noted in Figure 2-18, the output for Serial Ports 2 and 3 can
vary from 4800 baud to 9600 baud. This is determined
automatically based upon the selected output. Serial Port 1
provides 4800 baud output only.

2-16
 Installation

When the TracVision G6 antenna is connected to the GyroTrac

system, GyroTrac Serial Port 3 will not provide output to other
equipment. Serial Port 3 will only provide outputs if the antenna
unit is disconnected from the ADCU and GyroTrac is configured
to operate as a standalone system as described in Section 3.5.5,
“Selecting TracVision or GyroTrac-only Operations.”

2.4.5 Wiring the GyroTrac Sine/Cosine

Interface
The GyroTrac ADCU sine/cosine interface provides the following The sine/cosine reference voltage is
outputs: an OUTPUT, not an INPUT.
Connecting this output to the
• sine reference output for an autopilot or
other system can result in problems.
• cosine
Section 2.4.5 provides instructions
• inverse sine on how to solve this problem.

• inverse cosine
• reference voltage

Because the reference voltage is a reference output, not an input,

connecting this output to another reference output from an
autopilot or other system will cause problems. The maximum current that can be
drawn from the sine/cosine output is
In this case, connect the following wires from the autopilot (or 10 mA.
other system) to the ADCU:

Autopilot/Other System Wire ADCU Terminal Table 2-6

Sine 12 GyroTrac/Autopilot Sine/Cosine
Wiring Arrangement
Cosine 10
Internal Power Ground 7
(not chassis ground!)
Reference (INPUT) 8 (KVH Output)

DO NOT connect the autopilot or other system to the ADCU reference

output (ADCU terminal 8) if the autopilot has its own internal
reference. Review the user’s manual for the selected equipment.
Before connecting the Autopilot
To adjust the GyroTrac reference to match the reference of the
internal ground to ADCU terminal 7,
autopilot (or other system), connect a voltmeter to GyroTrac use a low impedance voltmeter to
ADCU terminal (#8) and the reference terminal of the autopilot make certain that there is no DC
(or other system). Adjust the GyroTrac reference voltage as voltage between the two terminals.
described in Section 3.4.1, “Setting the Sine/Cosine Data Output,” A DC surge could damage one or
until the voltmeter indicates 0 VDC. both systems.

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TracVision G6 Installation and Technical Manual

The sine/cosine interface should now operate with optimal

precision.

2.4.6 True North Capability

GyroTrac is capable of determining true north that is accurate,
When the vessel is stationary, under most conditions, to within ±1.0˚. This information is
certain GPS models may not output obtained by providing GPS data input and reading the magnetic
the data required for GyroTrac to variance tables.
determine true north.
NMEA sentences from the GPS must contain one or all of the
following sentences: VTG, VHW, or BWC. The sentence structure
must comply with the NMEA 0183 V2.20 standard and run at
4800 bps 8.N.1.

As illustrated in Figure 2-18 and the GyroTrac quick reference

wiring guide on the back cover of this manual, GPS interface
cables connect to the ADCU at terminals 23 and 24. Refer to your
GPS user manual for the correct NMEA data out configuration.

Figure 2-19 2.4.7 Connecting a PC to the ADCU

DB9 Plug
Locate cable 32-0628-06. For purposes of diagnostics and
maintenance, it is occasionally necessary to hook up a PC to the
system. This may be done using the DB9 maintenance port on the
back of the ADCU. To do so, connect the DB9 (female) to the PC
and the DB9 (male) to the ADCU.

Maintenance
Figure 2-20
Port (DB9)
ADCU DB9 Maintenance Port

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

2.4.8 Connecting an Antenna RF Signal Cable

to the IRD
The RF signal cable is fitted with F-type connectors. One end
RG-11 (75 ohms) cable is required should be connected to the plug labeled “RF1” on the base of the
for RF wiring. Use of non-RG-11 TracVision G6 system. The other connector should be connected
(75 ohms) cable will result in
to the IRD plug labeled “LNB” or “ANT/SAT.” If a second IRD is
degraded performance.
to be hooked up to the TracVision G6 antenna unit, the RF cable

2-18
 Installation

for the second IRD should be connected to the plug labeled

“RF2” while the other end is connected to the IRD plug labeled
“LNB” or “ANT/SAT” on the second IRD. For details on
connecting the RF cables in quad-output LNB configurations, see
Section 2.4.8.3, “Connecting the Antenna RF Signal Cables in Quad- The IRD that is connected to the
output LNB Systems.” RF1 cable controls which satellite
the antenna is tracking. The IRD
2.4.8.1 Connecting the IRD Ground Cable connected to RF2 can select
different channels on that satellite
A grounding wire has been provided to connect your IRD to a but not change the satellite
suitable ground. Attach the grounding wire to any suitable screw selection itself.
on the rear panel of the IRD with a good contact with the IRD
chassis. The other end should be connected to a suitable ground,
ideally to connector 2 of the ADCU terminal (see Figure 2-18).

2.4.8.2 Connecting the Antenna RF Signal

Cables to a Multiswitch (Latin and
North American Systems Only)
Due to the signal polarization of North American and Latin
American satellites, it is possible for TracVision G6 to support
more than two IRDs aboard a vessel. To install more than two
Some multiswitches (either active
IRD/TV pairs, an active multiswitch (Channel Master model
or passive), such as the Channel
6214IFD or equivalent) is placed between the Antenna Unit and Master model 6214IFD, may
the IRDs. The following sections provide details for both a single interfere with the 22 KHz tone sent
multiswitch and a multiple multiswitch installation. by DSS Plus™ IRDs to the
antenna. As a result, the antenna
Multiswitch Installation for 3-4 IRD/TV Pairs may not receive the signal to
change satellites when you change
Figure 2-21 on the following page illustrates typical wiring channels using your DSS Plus
arrangements for three or four IRDs. Mount the multiswitch unit remote. In this case, you will need
in accordance with the manufacturer’s instruction sheet. to use the maintenance port
satellite switch procedure explained
1. Connect the RF cable tagged "RF1" to the in Section 3.2, “Data Display and
multiswitch input labeled "LNB RHCP +13V". Accessing the Main Menu.”
2. Connect a second RF cable to the antenna unit’s
RF2 plug and to the multiswitch input labeled
"LNB LHCP +18V".
3. Connect the multiswitch outputs to individual IRD
inputs. Use RG-6 cable terminated with F-type
connectors for all RF connections. Terminate all
unused output connectors with 75 ohm DC blocks
(Channel Master #7184, Radio Shack #15-1259 or
equivalent).

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Figure 2-21 TracVision G6 Antenna Baseplate

(Bottom View)
Single Multiswitch Installation
(Latin and North American
systems only)

DC Power

DC In RHCP VHF/UHF LHCP

Due to the signal polarization in +13v +18v

European satellites, the use of a Multiswitch

multiswitch (active or otherwise), Out 1 Out 2 Out 3 Out 4

with a dual-output LNB will result

in a loss of signal and less than
optimal operation with TracVision G6 IRD #1 IRD #2 IRD #3 IRD #4

systems used in Europe.

Multiple Multiswitch Installation

If there is a need for more than four IRDs, it is possible to
carry out a multiple multiswitch installation, as illustrated in
Figure 2-22.
TracVision G6 Antenna Baseplate
Figure 2-22 (Bottom View)

Multiple Multiswitch Installation

(Latin and North American
systems only)

RF Splitters/
Power Dividers

DC Power

DC In RHCP VHF/UHF LHCP

+13v +18v
Multiswitch DC Power

Out 1 Out 2 Out 3 Out 4

DC In RHCP VHF/UHF LHCP

IRD #1 IRD #2 IRD #3 IRD #4 +13v +18v
Multiswitch
Out 1 Out 2 Out 3 Out 4

IRD #1 IRD #2 IRD #3 IRD #4

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 Installation

2.4.8.3 Connecting the Antenna RF Signal

Cables in Quad-output LNB Systems
The quad-output LNB accesses all four band/polarization
combinations of European satellites, allowing you to connect
multiple TVs to the same antenna.

Since each tap of the quad-output LNB passes only part of the
total RF signal, an IRD cannot be connected directly to the
antenna. Instead you will need to install a good quality, low-loss
active multiswitch between the antenna unit and the IRDs.

To connect the four RF cables to the multiswitch, follow the

procedure below.

1. Label both ends of the four RF cables to match

their antenna baseplate connectors (RF1, RF2, RF3,
and RF4).
2. Connect the free ends of the four RF cables to the
active multiswitch as shown in Figure 2-23.

TracVision Antenna Baseplate Figure 2-23

(Actual View)
Single Multiswitch Installation
(European Systems with Quad-
RF4 RF3 RF2 RF1 output LNB)

RF4 RF3 RF2 RF1

RF cables
supplied by customer

In this wiring configuration, the

antenna tracks on the vertically
Vert. Hor. Vert./mod. Hor./mod.
5-50 kHz
polarized high band, regardless of
Active Multiswitch which satellite and channel is
Out 1 Out 2 Out 3 Out 4 Out 5 Out 6 Out 7 Out 8 selected.

IRD #1 IRD #2 IRD #3 IRD #4 IRD #5 IRD #6 IRD #7 IRD #8

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2.4.9 Connecting the ADCU to

Vessel Power
Short circuits may result in severe electrical shock or burns. Turn
Power supplied to the TracVision
G6 MUST NOT exceed 16V or the off vessel power and test the circuit to ensure that no power is
TracVision power supply will suffer present before connecting any power cables.
serious damage!
The TracVision G6 system does not have a dedicated power
control (ON/OFF switch). A quick-tripping circuit breaker or fuse
should be installed between vessel power and the ADCU. Circuit
overload protection should be rated for 5 amperes. For
recommended power cable specifications, refer to Table 2-2 at the
beginning of this section.

The ADCU is equipped with fuses If vessel power fluctuates widely or is noisy, a wide-range
to protect against high-voltage DC/DC converter power supply should be installed. Test the
spikes. If the system is installed
voltage and polarity before making connections to vessel power.
correctly and power is available, but
the system is non-functional, refer
If the user-supplied power cable has a drain or shielded
to Section 4, “Troubleshooting,” for
instructions on checking and
wire, DO NOT connect the drain or shield to either the ADCU
replacing the fuses. or to ground.

2.5 Calibrating the Sensor Module

Although every Sensor Module is calibrated at the factory, hard
and soft iron effects on the host platform can distort the local
magnetic field, causing errors in the reported heading. These
errors are minimized by proper location of the Sensor Module
You must compensate the GyroTrac
Sensor Module after installation so and are further removed by GyroTrac’s autocompensation
that any errors due to metal and feature, which measures the surrounding magnetic field
magnetism in your vessel are distortions and compensates for them, thereby removing the
removed! resulting heading errors and giving you a system with better
than ±1˚ accuracy in most cases.

It is critical that the compensation procedure be performed and a

good calibration score be achieved following GyroTrac’s installation.
This will ensure the accuracy of GyroTrac’s measurements and the
data it provides to your other onboard systems. Failure to properly
calibrate the system may result in an autocalibration conducted
under less-than-ideal circumstances. To ensure that some form of
calibration occurs after installation, GyroTrac leaves the factory with
its autocompensation feature turned on because any compensation
is better than none. Autocompensation will automatically shut off if
a Calibration Accuracy of <8˚ or better is recorded. However, <8˚

2-22
 Installation

accuracy is insufficient for precision heading measurements. KVH

recommends that you follow the procedure outlined in the following
sections to ensure that your system is calibrated properly.

2.5.1 Compensating the GyroTrac

Select a calm day and a clear area. Avoid excessive pitching and
rolling, as this can distort the compensation data.

1. Apply power to the GyroTrac and note your

approximate heading so that you will know when
you have completed a full circle. A complete explanation of the
GyroTrac menus is provided in
2. Steer your boat at a slow, steady speed through a Section 3, “Interface Configuration
full circle that takes at least 2 minutes to complete. and Operation.” Specifics regarding
(Try to time your turn so that it takes 30 seconds or calibration are in Section 3.6,
more to turn 90º.) After completing a full circle, “Control Compass Mode.”
continue the process with a second circle. The
circles do not need to be perfectly round as long as
you make a complete 360º turn.
3. Once you have completed two full circles, your
compass should be compensated. Check the
calibration score as described in the next section.

2.5.2 The Calibration Score

Each compensation results in a calibration score, pictured in Figure 2-24
Figure 2-24, that is stored in the system’s memory. Sample Calibration Score Screen

ACC (Calibration Accuracy) ACC MagEnv Cal#

CAL<1° GOOD 3
The ACC data indicates the degree of accuracy the GyroTrac will
provide based on the quality of the last calibration. Table 2-7 lists
the five possible accuracy levels.

MAGENV (Magnetic Environment)

Table 2-7
The MAGENV score (GOOD, OK, POOR, BAD) indicates the
Possible Compass Accuracy Levels
quality of the installation location. If the quality is POOR or BAD,
the Sensor Module probably should be moved to a more ACC Score Accuracy
favorable magnetic environment. <1˚ Better than 1˚

CAL # (Calibration Update Number) <2˚ Better than 2˚

<4˚ Better than 4˚
The CAL # indicates the number of times the deviation table has
been updated. It is used primarily to verify whether a new <8˚ Better than 8˚
calibration has been accepted by the system. BAD CAL Recalibrate

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2.6 Commissioning the IRD

Before it can be used, your IRD must be commissioned and/or
programmed. Please refer to the user manual that accompanied
your IRD for instructions on properly commissioning the
system.

Programming European IRDs

Before the TracVision G6 system can be used in Europe, the IRD
must be programmed to receive signals from the selected DVB
satellite services. Programming is conducted using menu
selections displayed on the TV screen. Please refer to the owner’s
manual of your IRD for specific instructions.

Table 2-8 provides some key data for use when programming
the IRD.

Table 2-8 Configuration Item Setting

Key IRD Settings Antenna Alternative 1 DiSEqC 1
Antenna Alternative 2 DiSEqC 2
LNB Frequency Universal

It is also important that the IRD’s settings for Antenna

Alternatives 1 and 2 match the ADCU’s installed satellite settings
as follows:
When programming the IRD with
• Antenna Alternative 1 = Satellite A
the antenna configuration data,
make certain that your choices for • Antenna Alternative 2 = Satellite B
Antenna Alternatives 1 and 2 match
those installed as Satellites A and Section 2.7, “Installing Satellites on the ADCU,” provides details on
B during the Install Satellite the satellite installation process.
procedure detailed in Section 2.7,
“Installing Satellites on the ADCU.” Programming DSS Plus IRDs
If you are using multiple DSS Plus IRDs and intend to shift from
one satellite to another, only one of the IRDs can be configured as
a two-satellite receiver. All other IRDs must be configured as one-
satellite receivers. The two-satellite IRD will determine which
satellite the antenna is tracking while the other receivers can
watch any channels available via that satellite. Refer to your IRD
user manual for complete details on this process.

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 Installation

2.7 Installing Satellites on the ADCU

To use TracVision G6, it is first necessary to install the selected
satellite pair so that the antenna will acquire, track, and receive
the proper signals.

To install the satellite pair, apply power to the ADCU. Following

the startup sequence, press the center button six times until the
Figure 2-25
“Control Antenna?” display appears. Press ENTER and access
Control Antenna Mode
the Control Antenna Mode, which offers the following options:
Menu Sequence

Control antenna?
Enter Next Return

ALERT SCREENS
PIN CODE SCREENS

Man control antenna? Restart Antenna? Set sleep on/off?

Yes Next Return Yes Next Return Yes Next Return

Set instant on/off? Install satellite? Set Lat/Long?

Yes Next Return Yes Next Return Yes Next Return

select satellite?
Yes Next Return

Press the center button until offered the “Install Satellite?” option
(see Figure 2-26 on the following page). TracVision G6 allows two
satellites to be installed in the system from its library of pre-
loaded and user-defined satellites. Tables 2-9 and 2-10 on the Section 3, “Interface Configuration
following pages provide grids of possible satellite pairs that may and Operation” provides complete
be selected in either Europe or North America. In addition, the details on the use of the ADCU
system will clearly indicate which satellites may be in a pair to menus, including complete antenna
control details in Section 3.8,
make the installation process easier.
“Control Antenna Mode.”

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Figure 2-26
Install Satellite Process

Enter your latitude. Use the -/+

Install Satellite? Latitude: ##N
keys to select each number and
Yes Next Return - Enter +
choose between NORTH and
SOUTH. Selecting ENTER will
cycle the display through each

Proceed to Section 3.8.6, digit and the direction option and

"Setting Latitude and then launch the LONGITUDE

Longitude" screen.
Install A <SAT NAME>
Longitude: ###E
Yes Next Cancel
- Enter +

Selecting NEXT will cycle

the display through all Enter your longitude. Use the -/+
available satellites keys to select each number and
choose between EAST and
Install B <SAT NAME>
Latitude: ##N WEST. Selecting ENTER will cycle
Yes Next Cancel
Longitude: ####E the display through each digit and

Selecting NEXT will cycle the direction option and then

the display through all display the selected latitude and

satellites that can be paired longitude.

with the selection for

Satellite A. If no satellite is
Installing sats available for a pair or you Restart antenna?
Please wait wish a single satellite Yes No
configuration, select NONE.

Refer to Tables 2-9 and

2-10 for available satellite
pairs.

Restart
<SAT Name> and
Antenna
<SAT NAME> installed
System

Table 2-9
Available Satellite Pairs – Europe
(European LNB required)

Astra 1 Astra 2N Astra 2S Hispasat Hotbird WB Sirius Thor

Astra 1 ü ü ü ü
Astra 2N ü ü
Astra 2S ü ü
Hispasat
Hotbird WB ü ü ü ü
Sirius ü ü ü
Thor ü

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 Installation

Table 2-10
Available Satellite Pairs
– North America
(U.S.-style LNB required)

DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu

DSS_101 ü
DSS_119 ü
Echo_61 ü ü ü
Echo_110 ü ü ü ü
Echo_119 ü ü ü ü
Echo_148 ü ü ü
Expressvu ü ü ü ü
DIRECTV Latin America Subscribers
If you have a TracVision G6 equipped for use with the DIRECTV
Latin America service, your antenna will search for and receive
signals from only one satellite (Galaxy 8).

After completing the process, restart the system unless you are
going to install user-defined satellites, in which case refer to
Section 2.7.1, “Programming User-defined Satellites.”

2.7.1 Programming User-defined Satellites

The TracVision G6 satellite library has the capacity for two user-
defined satellites in case you want to install/watch a satellite that
is not in the KVH predefined list. User-defined satellites can only
be configured via the antenna maintenance port. To configure a
user satellite, information about the satellite must be provided, If a GPS is providing latitude and
including: longitude to TracVision G6, this
data will automatically be used in
• Satellite name the satellite installation procedure.
• Satellite position (longitude) In this event, the menus will skip
directly to “Restart Antenna.”
• Transponder information for each of the following
polarizations/frequencies:
- vertical high
- vertical low
- horizontal high
- horizontal low

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• Transponder information includes:

- frequency
- symbol rate
- FEC code, and
How to tell the difference between
High and Low bands: - network ID (in hexidecimal format)
High: 11.700 - 12.750 GHz This information can be obtained for your satellite service
Low: 10.700 - 11.700 GHz provider or on a number of sites on the Internet, such as
www.satcodx.com.

Accessing the TracVision G6 RF Board

To program the user-defined satellites into the TracVision G6
satellite library, it is necessary to connect a PC to the terminal
maintenance port. This procedure requires terminal emulation
software such as PROCOMM, Windows Terminal, or Windows
95/98 Hyperterminal. Use the settings appropriate to your
application and follow this procedure.

1. Connect one end of the PC/ADCU cable to

the DB9 connector on the rear of the ADCU.
Connect the other end to the serial port on the
PC (a 9-pin/25-pin connector adapter may be
needed for some PCs).
2. Open the terminal emulation software and
establish the following settings:
• 9600 baud
• no parity
• 8 data bits
• 1 start bit
• 1 stop bit
• no flow control
3. Apply power to the TracVision G6 system and
allow the system to complete full initialization.
Data should be scrolling on the PC display to
identify any system problems detected. If no data
is seen, recheck your connections and the terminal
software setup.

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 Installation

Entering User-defined Satellite Data

Once the link between the PC and the TracVision G6 is
established, it is necessary to provide initial longitude data
regarding the user-defined satellite. To do so, enter the
SATCONFIG parser command via PC as follows:
Table 2-11
Command: SATCONFIG,USERX,YYY,Z,D,L<cr>
SATCONFIG Parser Command
Where: X = 1 or 2 (satellite alternative)
YYY = longitude (0-180)
Z = E (East) or W (West)
D = decoding type (0=test, 1=DSS-A, 2=DSS-B,
3=DVB)
L = LNB polarization (C=circular, L=linear)
Function: configures one of the user-configurable satellites
with the longitude provided
Response: if valid entry, echoes the input data
if invalid entry, returns error message

After entering the SATCONFIG command, you must turn on the

DEBUG mode by typing @DEBUGON.

After entering the SATCONFIG and DEBUGON commands,

enter the satellite transponder information via PC as follows:
Command: @SATCONFIG,X,N,F,S,C,ID,P,B,D<cr> Table 2-12
Satellite Transponder
Where: @SATCONFIG = directs data to the RF Board
Data Sequence
X = satellite location A or B
N = satellite table # (98 & 99 are slots for user-
configured satellites)
F = frequency in MHz (either 00000 or a range from
10700 - 12700)
S = the satellite transponder symbol rate in
Mbit/second (01000 - 29999)
C = the FEC code (e.g., 12, 23, 34, 56, 67, 78)
ID = the satellite network ID in hexidecimal format
(0x####)
P = the LNB polarization (v=vertical, h=horizontal)
B = the LNB down conversion frequency (l=low,
h=high, G=Latin America, U=USA)
D = decoding type (0=test, 1=DSS-A, 2=DSS-B,
3=DVB)

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This information has to be entered for each of the four

transponder categories:

• vertical high • vertical low

• horizontal high • horizontal low

TracVision G6 requires that the data fields for all four

transponder categories be provided. If the selected satellite does
not have information for one or more of the transponder
categories, default information should be entered in the fields as
follows:

Table 2-13 Transponder Data Default Value

Satellite Transponder Frequency 00000
Default Data
Symbol Rate 27500
FEC Code the same value as provided for those
transponders with data
Network ID 0x0000
Polarity and Band whichever combinations are not
already provided

After entering this information, it is necessary to save these

settings. To do so, type:

@SAVE,A (or B if this data is for Satellite 2)

@DEBUGOFF

After completing this process, restart the system by either cycling

power or typing ZAP in the maintenance screen.

One of your user-defined satellite options has now been added to

the TracVision G6 satellite library. This option will now be
available as USER1 the next time the Install Satellite menu is
accessed. If a second satellite is added, it will appear as USER2 in
the Install Satellite Menu.

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 Installation

An Example of Configuring a User-defined Satellite

The following is an example of configuring the fictional
YOURSAT 101 as the USER1 configured satellite. Prior to
configuring this satellite or any others, be certain to get the most
up-to-date information from one of the sources previously
discussed.

Yoursat 101 at 7 West, DVB decoder, Linear Polarization LNB Table 2-14
Sample Satellite
Horizontal High
Configuration Data
Frequency 11.966 GHz
Symbol Rate 27500
FEC Code 3/4
Network ID 2048 (dec) = 0x0800
Vertical High
Frequency 11.823 GHz
Symbol Rate 27500
FEC Code 3/4
Network ID 2048(dec) = 0x0800
Vertical Low
No Data Listed
Horizontal Low
No Data Listed

Based on this information, the data entered via the PC would

look like this, assuming that YOURSAT 101 would be Satellite 1:
SATCONFIG,USER1,7,W,3,L
@DEBUGON
@SATCONFIG,A,98,11966,27500,34,0x0800,H,H,3
@SATCONFIG,A,98,11823,27500,34,0x0800,V,H,3
@SATCONFIG,A,98,00000,27500,34,0x0000,V,L,3
@SATCONFIG,A,98,00000,27500,34,0x0000,H,L,3
@SAVE,A
@DEBUGOFF
ZAP

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2.8 Setting the Skew Angle

(European Systems Only)
Figure 2-27 In both dual-output and quad-output LNB configurations, the
Adjusting the European Antenna LNB skew angle must be adjusted to optimize channel
LNB Skew Angle reception. Refer to your satellite service provider for the proper
skew angle for the selected satellite service and geographical
location. The ADCU will also provide the skew angle for the
installed satellites, as long as a GPS is providing data input to the
ADCU or the vessel’s correct latitude and longitude were entered
during the satellite installation process. Refer to Section 3.7.1,
“Antenna Status Data Screens,” for details on viewing the ADCU-
calculated skew value.

Adjusting the LNB Skew Angle

1. Turn off the power to the Antenna Unit.
2. Remove the radome and set it aside.
3. Loosen the two wing screws securing the LNB
within the choke feed as illustrated in Figure 2-27.
Figure 2-28
4. Refer to the LNB skew angle labels on the end of
Skew Angle Labels
the LNB and on the LNB choke feed (pictured in
Figure 2-28) and adjust the LNB as necessary to
match as closely as possible the skew angle
provided by your service provider or the ADCU.
5. Retighten the wing screws.

2.9 Checking Out the System

To complete the TracVision G6 installation, it will be necessary to
verify that the system functions properly. Critical to ensuring that
the system is configured and operating properly is to check the
system startup routine to ensure that the system is operating
within normal parameters.

To do so, it is necessary to connect a PC to the terminal

maintenance port. The diagnostics procedure requires terminal
emulation software such as PROCOMM, Windows Terminal, or
Windows 95/98 Hyperterminal. Use the settings appropriate to
your application.

2-32
 Installation

1. Connect one end of the PC/ADCU cable to

the DB9 connector on the rear of the ADCU.
Connect the other end to the serial port on the
PC (a 9-pin/25-pin connector adapter may be
needed for some PCs).
2. Open the terminal emulation software and
establish the following settings:
• 9600 baud
• no parity
• 8 data bits
• 1 start bit
• 1 stop bit
• no flow control
3. Apply power to the TracVision G6 system and
allow the system to complete full initialization.
Data should be scrolling on the PC display to A sample startup sequence has
identify any system problems detected. If no data been provided in Appendix E with
is seen, recheck your connections and the terminal the typical ranges and responses
software setup. for the TracVision G6 during startup
and operation.
4. After completing the review of the startup and
operational routines, turn on the IRD and television
and check the channels on the selected satellites.
For European systems, view both horizontally and
vertically polarized channels, if possible.
5. When all checks are completed, shut down the
system.
Be certain to fill out and submit the
warranty card to KVH to ensure
that your TracVision G6 is fully
covered under the 2-year parts and
1-year labor warranty.

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 Interface Configuration and Operation

3 Interface Configuration
and Operation
All operations related to the TracVision G6 and GyroTrac are
controlled and monitored using the ADCU. An LCD screen
displays navigation and configuration data and three soft keys
enable a user to perform a multitude of menu-driven tasks.

3.1 Startup and Self-test

1. Turn on the IRD and the television receiver.
2. If a GPS receiver is connected, ensure that it has
obtained an accurate position.
3. Apply operating power to the ADCU.
4. Wait while system conducts brief self-test
sequence. Test status messages are displayed on
the ADCU for approximately two seconds each.

Figure 3-1
Only appears
KVH Industries Inc. No data from Gyro
GyroTrac Rev. #.#. System not running when gyro test Startup and Self-test Sequence
fails. Blinks
until any button
is pushed.

System Testing system Testing

Microcontroller Global Position Sys

system Testing No GPS Data while

Memories System powerup
Only appears The absence of valid GPS data is
when a GPS
is unavailable not a fault; the status message
merely indicates that valid GPS
data is not present, and that those
* GyroTrac Config *
navigation functions that use GPS
system Testing
Sine Cosine Circuit
As a TV System
inputs are not available.
Based on
selected The GPS must be turned on first for
configuration
* GyroTrac Config * TracVision G6 to use the GPS
As a GyroTrac System
position data during initialization.
system Testing
Gyroscope

Enter Main Data Display or TracVision startup tests

(when configured as TracVision component)

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Figure 3-2 If the self-testing routine detects faults in any of the first four self-
Startup Error Screen tests, the screen pictured in Figure 3-2 is displayed. Operation
halts at this point and the GyroTrac cannot operate. The unit
should be returned to your local authorized KVH dealer,
distributor, or service center.
Errors detected on
XXXXXXX
3.1.1 TracVision Startup and Self-test Screens
When configured as a component of a TracVision system,
GyroTrac conducts a series of startup routines and self-tests to
verify antenna operation. The TracVision self-test status screens
are only displayed when the main data display is set to show the
antenna status information (as described in Section 3.3, “Setup
Display Mode”).

Figure 3-3 Antenna initializing ** Search mode 1 **

Waiting for POS data ###.#° ##.#° ####
TracVision G6 Startup Screens

Init RF Controller ** Search mode 2 **

Waiting for POS data ###.#° ##.#° ####

Initial Ext Sensor ** Search mode 3 **

Waiting for POS data ###.#° ##.#° ####

Initial Antenna Antenna is Tracking

###.#° ##.#° #### ###.#° ##.#° ####

Initial Rate Bias Network ID Check

###.#° ##.#° #### ###.#° ##.#° ####

Tracking <SATNAME>
###.#° ##.#° ####

To Main Data Display

3-2
 Interface Configuration and Operation

3.2 Data Display and Accessing

the Main Menu
As soon as the self-test routine is completed, the LCD panel
shows one of five data displays selected in the Display Setup
Mode (described in Section 3.3, “Setup Display Mode”). When any
of the primary data displays are on screen, the soft keys allow you
to switch between the two installed satellites as well as enter the
Main Menu mode. The key functions and display options are as
follows:

Primary Data Displays* Figure 3-4

Magnetic Heading Soft Key Functions and
###.#°
Primary Data Displays
Pitch Roll Yaw
#.#° #.#° #.#°

Mag/Hdg Rate/Sec
#.#° #.#°

Enter Main
Lat: ##°
Long: ##°

Tracking <Sat Name> Track Installed Menu Track Installed

###.#° ##.#° #### Satellite A Satellite B
* Variations on these displays are also presented in Figure 3-11.

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3.2.1 Main Menu

Pressing the center key will cycle the Main Menu through the
available functions as follows:
Figure 3-5
Main Menu Functions Magnetic Heading
###.#°

Select Installed Satellite A Select Installed Satellite B

Setup display type?

Enter Next Return

Proceed to Section 3.3

"Setup Display Mode"
(set data displayed on the LCD Setup data outputs?
during normal operation) Yes Next Return

Proceed to Section 3.4

"Set Data Outputs Mode"
(set type and format Setup configuration?
of data outputs) Yes Next Return

Proceed to Section 3.5

"Set Configuration Mode"
(set heading reference source, 
enter gyro offsets, reset to factory
Control Compass? This menu will only appear
defaults, and turn TV comm on/off)
Yes Next Return if the heading reference is
configured as INTERNAL.

Proceed to Section 3.6

"Control Compass Mode"
(set calibration, read cal score, and
clear compass calibration)
Get Antenna status?
Enter Next Return

These menus will not

appear if GyroTrac is
Proceed to Section 3.7 configured to operate as a
"Antenna Status Mode" standalone system (e.g.,
(check status and version of COMM OFF).
antenna, get antenna serial #, get Control antenna?
signal level & threshold, display skew Enter Next Return
angle, and measure bit error rate)

Proceed to Section 3.8

"Control Antenna Mode" To Factory Default or
(adjust antenna azimuth and Chosen Data Display
elevation manually, restart system,
install satellite pairs, set lat/long,
and select active satellite)

3-4
 Interface Configuration and Operation

3.2.2 Alert Screens

Certain operations require GyroTrac to temporarily cease its data
output or alter its configuration so that new parameters or
configurations may be entered. When you enter one of these
functions, a pair of alert screens will appear, informing you of
what will happen. Selecting "Yes" will allow you to continue into
the function. Selecting "No" will return you to the Main Menu.

Figure 3-6
** WARNING ** ARE YOU SURE?
Data will be HALTED Yes No Sample Alert Screens

3.2.3 System Security

To prevent unauthorized adjustments to certain GyroTrac
settings, certain functions require the entry of a customizable
4-digit Personal Identification Number (PIN). PIN entry and
selection procedures are illustrated below. The default setting for
the PIN is four zeros (0000). If an incorrect PIN is entered, the
system automatically returns to the selected main data display.

Figure 3-7
Enter pincode = XXXX New pincode = XXXX
- Enter + - Enter + PIN Code Screens

To reset the PIN to four zeros (0000), turn on the TracVision G6 Figure 3-8
system and press and hold the middle key while the system self- Erase PIN Code Screen
test messages are being displayed until the Erase Pin Code screen
pictured in Figure 3-8 appears. Erase Pincode?
Yes No

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3.2.4 The RETURN and CANCEL Keys

Throughout the GyroTrac menus, the right-hand key will often be
designated as either RETURN or CANCEL. These options have
the following functions:

• RETURN – Returns to the main data display. If no

keys are pressed within 10 seconds, the menu will
automatically default to the main data display.
• CANCEL – Cancels current action and returns to
the start of the action without making any
changes.

3.2.5 Antenna Error Messages

Figure 3-9 At times, the ADCU will display error messages alerting you to a
Incorrect Response Error Message specific problem (e.g., you have selected an invalid satellite pair).
There are also two general antenna error messages that are not
related to a specific action.
ERROR: Antenna
response incorrect
“Antenna response incorrect” (pictured in Figure 3-9) indicates
that the ADCU received an incorrect answer from the antenna in
response to a request. The solution to this error is simply to carry
out your requested operation again.

Figure 3-10 “Antenna not responding” (pictured in Figure 3-10) indicates that
Non-responsive Antenna no messages are being received from the antenna. This is usually
Error Message the result of the antenna not being powered up or the antenna
being unplugged from the ADCU.
ERROR: Antenna
not responding

3-6
 Interface Configuration and Operation

3.3 Setup Display Mode

The Setup Display mode selects the data that will be displayed
on the ADCU LCD after startup and self-test; it does not control
the data sent to remote heading display units, north-up radars,
autopilots, etc.

Figure 3-11
Setup display type?
Enter Next Return Setting Display

Proceed to Sec. 3.4

"Set Data Outputs Mode"
ALERT SCREENS
PIN CODE SCREENS

New Data Display

compass?
Yes Next Return

Compass screen Magnetic Heading

determined by ###.#°
availability of GPS
data for True North. Mag/HDG True/HDG
###.#° ###.#°
Pitch, Roll & Yaw?
Yes Next Return

Pitch Roll Yaw

#.#° #.#° #.#°

Rate of turn?
Yes Next Return

Mag/Hdg Rate/Sec
#.#° #.#°

Latitude Longitude?
Yes Next Return
Lat: ##°
Long: ##°

Antenna display? This menu will not appear if

Yes Next Return GyroTrac is configured to
operate as a standalone
system.
Tracking <Sat Name>
###.#° ##.#° ####
Antenna screen
determined by Antenna Initializing
availability of
TracVision G6 and No Data from Antenna
time in the startup
sequence Antenna Initializing
waiting for POS Data

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3.4 Set Data Outputs Mode

The Set Data Outputs function is used to select several types of
data formats available in the GyroTrac. The message formats are:

• 1 sine/cosine (either 4-wire or B&G 3-wire)

• 3 serial message formats:
- NMEA 0183
- KVH pitch, roll, and yaw, and
- Cetrek
• 1 Furuno AD10S

These messages are output to displays and external navigation

Figure 3-12
systems only if selected via the ADCU. Selection procedures are
Data Outputs Mode
presented in the following sections.
Menu Sequence

Setup data outputs?

Enter Next Return

ALERT SCREENS
PIN CODE SCREENS

Set sine-cos levels? Set serial outputs? Set Furuno outputs?

Yes Next Return Yes Next Return Yes Next Return

3-8
 Interface Configuration and Operation

3.4.1 Setting the Sine/Cosine Data Output

The sine/cosine setup is done in three stages: first the magnetic
or true heading option is selected, then the reference voltage is
set, and finally the swing voltage is set. The valid range for
reference and swing voltages is between 0 and 6.5 volts. The
default value for reference voltage is 2.5 volts. The default value
for swing voltage is +/- 1.67 volts. Refer to your autopilot
manual for correct voltage requirements.
Figure 3-13
Setting Sine/Cosine Data Output
Setup data outputs?
Yes Next Return

Proceed to Section 3.5

ALERT SCREENS "Set Configuration Mode"
PIN CODE SCREENS
If the GyroTrac is receiving data
from a ship’s gyro, all compass
outputs are automatically
Set sine-cos levels?
Yes Next Return configured as True North and
cannot be set as Magnetic. If this is
Proceed to Section 3.4.2
"Setting the Serial the case, the following variation on
Outputs" the magnetic/true selection screen
Setting will blink "Mag" or will be displayed:
Sine Cosine is: Mag
"True" based on the
Mag ENTER True
current selection. Pushing
the MAG or TRUE buttons only True available
will toggle between
selections.

Set Ref: 2.50 V

- Enter +

If the system is NOT connected to

a GPS or a ship’s gyro, only
magnetic heading data will be
Set Swing: +/- 1.67 V
- Enter + available and the following variation
on the magnetic/true selection
screen will be displayed:

Only Mag available

The system will then proceed to the

“Set Ref” screens.

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3.4.2 Setting the Serial Outputs

The GyroTrac can output up to three serial messages
simultaneously in any combination of NMEA version 2.2,
KVH RS-422, or Cetrek proprietary format. NMEA message
options and the KVH and Cetrek formats are described briefly in
Figure 3-14 Appendix F. Follow the procedures illustrated below to set the
Setting Serial Outputs serial outputs. The factory default speed setting is 10 Hz.

Set serial outputs?

Yes Next Return

Proceed to Sec. 3.4.3

"Setting the Furuno Output"
Select serial port 1
Yes Next Cancel

Opens menus for Serial Ports 2 & 3.

All three serial ports have the same
selection options. However, the output
from Port 1 is only 4800 baud.
Serial port 1 config
Output Data: NMEA
Serial Port setting information will be
displayed for 2.5 seconds. Setting can be:
None, NMEA, KVH, or Cetrek

Set speed: 10 Hz If GyroTrac is configured as a

- Enter + component of a TracVision system,
the following screen will appear when
attempting to configure Serial Port 3:

No Port 3. TV setup
Resetting outputs? Yes Next Cancel
Yes No

No Action Return to
"Set Serial Outputs?"
Outputs erasing
Please Wait Return to "Select Serial Port 1"

Refer to Section 3.5.5, "Selecting

TracVision or GyroTrac-only
Operations" to configure the system
as GyroTrac-only and activate Serial
Select output type Port 3.
NMEA KVH Cetrek

Proceed to This screen will only

Cetrek data is: Mag
Sec. 3.4.2.1 Mag ENTER True
appear if GPS is available
"Setting the to provide True North
NMEA Outputs" Data, otherwise the
default is "Mag."

3-10
 Interface Configuration and Operation

3.4.2.1 Setting the NMEA Outputs

GyroTrac is fully compatible with NMEA input versions 1.5
and 2.2. However, the individual serial ports can only be Custom configurations are not
programmed to use NMEA version 2.2 as an output. available on GyroTrac at this time.

Select output BWC?

Yes Next Cancel
Figure 3-15
Setting NMEA Outputs
Return to 3.4.2
"Setting the Serial
Outputs"

By choosing Next or completing the

configuration for each output, GyroTrac will
cycle through the remaining NMEA outputs in
the following order:
GGA — GLL — HDG — HDM — HDT — VTG — XTE
setting selection Each output follows the same sequence of
Please Wait screens as illustrated in this flow chart.

Setup output GGA?

Yes Next Cancel

Return to 3.4.2
"Setting the Serial
Outputs"

By choosing Next or completing the

configuration for each output, GyroTrac will
cycle through the remaining NMEA outputs. When Serial Ports 2 or 3 are
Each output follows the same sequence of selected to provide NMEA output,
screens as illustrated in this flow chart.
the baud rate is automatically
changed to 4800 baud from the
default of 9600 baud. Serial Port 1
and its pass-through duplicate only
provide 4800 baud output.

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3.4.3 Setting the Furuno Output

This option selects two available options for the Furuno
output: magnetic or true heading reference and 25 millisecond
or 200 millisecond data output rate.

Figure 3-16
Setting Furuno Output Set Furuno Outputs?
Yes Next Return

Return to Sec. 3.4.1

"Setting the Sine/Cosine
Furuno data is: MAG Data Output"
MAG ENTER True
If the system is NOT connected to
a GPS or a ship’s gyro, only Setting will blink "Mag" or

magnetic heading data will be "True" based on the

current selection. Pushing
available and the following variation the MAG or TRUE buttons
on the magnetic/true selection will toggle between
Set data rate: 200 mS selections.
screen will be displayed: 25mS ENTER 200mS

Only Mag available

Data rate setting will blink
"25mS" or "200mS" based on
current selection. Pushing the
25mS or 200mS buttons will
toggle between selections.

The system will then proceed to the

“Set Data Rate” screen.

3-12
 Interface Configuration and Operation

3.5 Set Configuration Mode

The Set Configuration function is used to set the display
brightness, select an internal or external source for heading
data, enter offset values that correct for mechanical mounting
alignment errors, reset the system to its factory defaults, and
turn TV communications on/off.

Setup Configuration?
Figure 3-17
Enter Next Return Configuration Mode
Menu Sequence

ALERT SCREENS
PIN CODE SCREENS

Set brightness? Set Heading int/ext? Set Gyro offsets?

Yes Next Return Yes Next Return Yes Next Return

Default display box? Set TV com on/off?

Yes Next Return Yes Next Return

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3.5.1 Setting Display Brightness

The ADCU display’s brightness may be adjusted to suit your
preferences. Press the right key to make the display brighter, the
left key to make it dimmer. When you are satisfied with the
setting, press the center key to accept the setting.

Figure 3-18 Set brightness?

Display Brightness Controls Yes Next Return

Proceed to Sec. 3.5.2,

"Selecting Heading
Min Bright Max Reference Source"
*****************

The ADCU display offers

20 levels of brightness,
each of which is indicated
Dim Display Brighten Display by an asterix that appears
or disappers when the
Dim and Brighten keys are
pressed.

3.5.2 Selecting Heading Reference Source

The Heading Reference Source menu provides the option to
override the GyroTrac’s external sensor module in favor of
another source, such as a ship’s gyro, as follows:

• INTERNAL – GyroTrac will receive and use

heading data from its sensor module. In addition,
the Control Compass menus will be available.
• EXTERNAL – GyroTrac will receive and use
heading data from an external heading source. As
a result, the Control Compass menus will be
inactive and hidden. Refer to Figure 2-18 for
details on connecting a ship’s gyro to the ADCU.
Figure 3-19
Internal/External Reference Menus Set Heading int/ext?
Yes Next Return

Proceed to Sec. 3.5.3,

"Entering Gyro Offset
Reference: Internal Values"
Int ENTER Ext

Setting will blink "Internal"

or "External" based on the
current selection. Pushing
the INT or EXT buttons will
toggle between selections.

3-14
 Interface Configuration and Operation

3.5.3 Entering Gyro Offset Values

The sensor module housing must be mounted as close to level in
pitch and roll as possible, with its long axis parallel to the vessel’s
centerline. Sometimes allowances must be made for the particular
installation where pitch, roll and azimuth references cannot be
met. The offset values adjust for this. The allowable offset values
for pitch and roll are ±45˚; the offset for azimuth can be up to
±180˚. Once entered, offset values will not need to be changed
unless the Sensor Module is relocated.
Figure 3-20
Set Gyro offsets? Entering Gyro Offset Values
Yes Next Return

Proceed to
Section 3.5.4,
Set offset Pitch? "Choosing the
Yes Next Cancel Default Display"

Pitch, roll, and yaw settings are

Set Pitch: +XX.X° determined by the Sensor Module’s
- Enter +
internal inclinometer, not external
measurements.

To set pitch, roll, and yaw properly,

initially enter zeros for all
Set offset Roll?
Yes Next cancel measurements. Choose the Pitch,
Roll, and Yaw display from the Main
Menu and record those numbers.

Reverse the value of the Pitch and

Roll (positive becomes negative,
Set Roll: +XX.X°
- Enter + negative becomes positive).

Return to the Gyro Offset menu

and enter the recorded numbers.

Set offset Yaw?

This process should be carried out
Yes Next Cancel in still water or at the dock.

As noted in Section 2.3.2,

“Mounting the Sensor Module,” the
sensor must be aligned to within
Set Yaw: +XXX.X°
±5˚ of the vessel’s fore-and-aft
- Enter + centerline. Deviation beyond ±5˚
will degrade pitch, roll, and yaw
accuracy.

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3.5.4 Choosing the Default Display

This option resets the ADCU display settings to their factory
defaults (i.e., compass, 50 percent brightness).

Figure 3-21 Default display box?

Selecting the Default Display Yes Next Return

Proceed to Section 3.5.5,

"Selecting TracVision or
GyroTrac-only Operations"
ALERT SCREENS

Display defaulting
Please Wait

Default display done

If the main display is set to show

antenna tracking information but
the antenna communications are
OFF, the following display will be
shown: 3.5.5 Selecting TracVision or GyroTrac-only
Operations
TV comms is off
No data from antenna
GyroTrac’s factory default configuration is to operate as a
standalone system (Antenna Comm is: OFF). Connecting a
TracVision antenna will reconfigure GyroTrac to function as a
To correct the error, turn antenna component of a TracVision system (Antenna Comm is: ON).
communications ON or change the
main display setting.

Figure 3-22 Set TV com On/Off?

Selecting TracVision or Yes Next Return
GyroTrac-only Operations
Return to Section 3.5.1,
"Setting Display Brightness"

Antenna Comm is: ON

On ENTER Off The antenna communication
setting will blink "ON" or "OFF"
based on current selection.
ON allows GyroTrac to
function as a TracVision
system component. Pushing
the ON and OFF buttons will
change the selected setting.

3-16
 Interface Configuration and Operation

3.6 Control Compass Mode

These screens are only seen if heading reference is INTERNAL.
The Compass Control function provides control over the
GyroTrac sensor module, including turning autocalibration on
and off, reading the calibration score, and manually clearing the
compass calibration.

Control Compass? Figure 3-23

Enter Next Return
Compass Control Mode
Menu Sequence

ALERT SCREENS
PIN CODE SCREENS

Set Autocal on/off? Read cal score? Clear COMPASS cal?

Yes Next Return Yes Next Return Yes Next Return

3.6.1 Selecting Autocompensation

These screens are only seen if heading reference is INTERNAL.
GyroTrac is fully capable of autocompensation to ensure that the
navigation data is as accurate as possible.

Figure 3-24
Set AutoCal On/Off?
Yes Next Return Setting Autocompensation

Proceed to Section 3.6.2

"Reading the Calibration Score"
AutoCal is: ON
ON ENTER OFF
As noted in Section 2.5,
Autocalibration setting will blink "ON" “Calibrating the Sensor Module,” a
or "OFF" based on current selection.
well-calibrated sensor is crucial to
Pushing the ON or OFF buttons will
change the selected setting. GyroTrac’s accuracy. If you shift,
remove, or add equipment near the
sensor, KVH suggests turning
autocompensation on so that the
sensor will automatically recalibrate
itself within the surrounding
magnetic field.

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3.6.2 Reading the Calibration Score

These screens are only seen if heading reference is INTERNAL.
The calibration score should be checked during the installation
process and whenever adjustments are made to vessel equipment
that can affect the compass’ accuracy. A complete explanation of
the compass calibration score has been provided in Section 2.5.2,
“The Calibration Score.”

Figure 3-25
Read Cal Score?
Reading Calibration Score Yes Next Return

Proceed to Section 3.6.3

"Clearing Compass Calibration"
ACC MagEnv Cal#
CAL<#° XXXX #

3.6.3 Clearing Compass Calibration

These screens are only seen if heading reference is INTERNAL.
Clearing the compass calibration will reset the system to the
factory defaults.

Figure 3-26 Clear COMPASS Cal?

Clearing Compass Calibration Yes Next Return

Return to Section 3.6.1,

"Selecting Autocompensation"
ALERT SCREENS

After resetting this autocalibration, AutoCal resetting

the following screen may appear: Please wait

System Halted
Power system Off/On

AutoCal reset done

Turn system Off/On
This may result from a temporary
lack of communication with the
compass. Restart the system to
restore compass data. Turn off power to GyroTrac for two
seconds then turn it back on to reset.

3-18
 Interface Configuration and Operation

3.7 Antenna Status Mode

These screens are only seen if Antenna Comm is turned ON.
This sequence of steps allows a user to scan for system errors,
access antenna type, version, and serial number information,
check the signal and noise levels, indicate the skew angle, and
display the bit error rate.

Get Antenna status?

Figure 3-27
Enter Next Return Antenna Status Mode
Menu Sequence

ALERT SCREENS
PIN CODE SCREENS

Get system error? Get version? Get serial number?

Yes Next Return Yes Next Return Yes Next Return

Get Thres/sig level? Get skew angle? Get bit error rate?
Yes Next Return Yes Next Return Yes Next Return

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3.7.1 Antenna Status Data Screens

These screens are only seen if Antenna Comm is turned ON.
Figure 3-28 illustrates the information available through the Get
Antenna Status mode. The Skew Angle and Bit Error rates are
Figure 3-28
only available when the GyroTrac ADCU is connected to a
Antenna Status Data Screens
TracVision G6.

Get Antenna status?

Enter Next Return

Proceed to Section 3.8

"Control Antenna Mode"

ALERT SCREENS
PIN CODE SCREENS

Get system errors?

Yes Next Return

Get Thres/sig level?

(If errors detected) Yes Next Return
No errors detected
Testing OK

Test Types
Azimuth Motor
OR
Elevation Motor
Signal level =
Antenna Gyro Test <Test Type> Threshold =
External Sensor Testing Failure
IRD Comms
Push any Button to Proceed
RF Comms
RF Signal Push any Button to Proceed

Get Version? Get skew angle?

Yes Next Return Yes Next Return

Antenna type = TVX Skew angle

Antenna Ver = X.XX ##.#

Push any Button to Proceed Push any Button to Proceed

Get serial number? Get bit error rate?

Yes Next Return Yes Next Return

Antenna serial # Bit error rate

######## ###

Push any Button to Proceed Push any Button to Proceed

3-20
 Interface Configuration and Operation

3.8 Control Antenna Mode

These screens are only seen if Antenna Comm is turned ON.
This sequence of steps allows a user to adjust the antenna’s
azimuth and elevation manually, restart the antenna, turn sleep
mode on/off, turn instant on mode on/off, install a new pair of
active satellites, set the latitude and longitude, and select the
active satellite system.

Figure 3-29
Control antenna?
Enter Next Return Control Antenna Mode
Menu Sequence

ALERT SCREENS
PIN CODE SCREENS

Man control antenna? Restart Antenna? Set sleep on/off?

Yes Next Return Yes Next Return Yes Next Return

Set instant on/off? Install satellite? Set Lat/Long?

Yes Next Return Yes Next Return Yes Next Return

select satellite?
Yes Next Return

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3.8.1 Manually Controlling the Antenna

In certain circumstances, it may be necessary to control the
azimuth, elevation, and tracking of the TracVision G6 antenna
manually, using the process illustrated in Figure 3-30. Use +/- to
manually move the dish. Azimuth measurements are reported as
relative to the bearing of the vessel’s bow.
Figure 3-30
Manual Antenna Man control antenna?
Enter Next Return
Control Procedure

Proceed to Section 3.8.2,

"Restarting the Antenna"
ALERT SCREENS
PIN CODE SCREENS
If the manual adjustment of the
antenna reached the maximum
rotation (720°), the antenna will This screen may appear under
Finding limit switch certain conditions in antenna
rotate 360° and return to the Please wait software revision H or later.
Manual Antenna Control screens.

AZ = XXX.X° EL = XX.X°
- Azimuth +

If the system started up in Instant

On mode, the following message
may be displayed:

InstantOn Reboot AZ = XXX.X° EL = XX.X°

Please wait - Elevation +

Make antenna track?

Yes No Cancel

YES tells the antenna to begin

actively tracking the set azimuth
and elevation. NO leaves the
antenna halted in its current
position.

3-22
 Interface Configuration and Operation

3.8.2 Restarting the Antenna

After resetting satellite parameters, it is necessary to restart the
antenna before the new settings take effect.

Restart antenna?
Figure 3-31
Yes Next Return Restart Antenna Menu

Proceed to Section 3.8.3,

"Turning Sleep Mode On/Off"

Antenna Restarted
This screen is displayed for 3 seconds
before returning to startup sequence
and main data display

3.8.3 Turning Sleep Mode On/Off

Sleep Mode turns off conical scan tracking if the antenna holds
the same position for 1 minute. As soon as the vessel moves, the
system will automatically begin tracking the satellite again.
Figure 3-32
Set sleep On/Off?
Yes Next Return Sleep Mode Menu

Proceed to Section 3.8.4,

"Turning Instant On Mode On/Off"

sLEEP mode: ON
On ENTER Off The antenna communication setting will
blink "ON" or "OFF" based on current
selection. ON activates Sleep Mode. As its factory default setting, Sleep
Pushing the ON and OFF buttons will
change the selected setting.
Mode is turned ON.

3.8.4 Turning Instant On Mode On/Off

Instant On allows the antenna to immediately receive a TV signal
if the vessel has not moved since the antenna was last shut off. If
the vessel moves after acquiring the satellite via Instant On, the
antenna will undergo its standard initialization process, resulting
in a brief interruption of the TV signal.
Figure 3-33
Set instant On/Off?
Yes Next Return Instant On Mode Menu

Proceed to Section 3.8.5,

"Installing a New Satellite Pair"

iNSTANT mode: ON
On ENTER Off The antenna communication setting will
blink "ON" or "OFF" based on current
selection. ON activates Instant On Mode. As its factory default setting, Instant
Pushing the ON and OFF buttons will
change the selected setting. On Mode is turned ON.

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3.8.5 Installing a New Satellite Pair

These screens are only seen if the GyroTrac ADCU is connected
to a TracVision G6.
TracVision G6 permits two satellite services (Satellites A and B) to
be installed simultaneously. There is also an option for NONE on
Figure 3-34 satellite B, permitting single satellite operation.
Install Satellite Pair Process

Install Satellite?
Enter Next Return

Proceed to Section 3.8.6,

"Setting Latitude and
Longitude"
Install A <SAT NAME> Latitude: ##N
Yes Next Cancel Longitude: ####E

Selecting NEXT will cycle

the display through all
available satellites
Restart antenna?
Install B <SAT NAME>
Yes No
Yes Next Cancel

Selecting NEXT will cycle

the display through all
satellites that can be paired
with the selection for
Satellite A. If no satellite is Restart
Installing sats available for a pair or you Antenna
Please wait wish a single satellite System
configuration, select NONE.
Refer to Tables 3-1 and
3-2 for available European
and North American
satellite pairs.
<SAT Name> and
<SAT NAME> installed

Enter your latitude. Use the -/+

keys to select each number and
Latitude: ##N
choose between NORTH and
- Enter +
SOUTH. Selecting ENTER will
cycle the display through each
digit and the direction option and
then launch the LONGITUDE
screen.
If a GPS is providing latitude and
Enter your longitude. Use the -/+
Longitude: ###E
keys to select each number and
longitude to TracVision G6, this
- Enter +
choose between EAST and data will automatically be used in
WEST. Selecting ENTER will cycle
the display through each digit and
the satellite installation procedure.
the direction option and then In this event, the menus will skip
display the selected latitude and
longitude.
directly to “Restart Antenna.”

3-24
 Interface Configuration and Operation

Table 3-1
Available Satellite Pairs - Europe
(European LNB required)

Astra 1 Astra 2N Astra 2S Hispasat Hotbird WB Sirius Thor

Astra 1 ü ü ü ü
Astra 2N ü ü
Astra 2S ü ü
Hispasat
Hotbird WB ü ü ü ü
Sirius ü ü ü
Thor ü

Table 3-2
Available Satellite Pairs
- North America
(U.S.-style LNB required)

DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu

DSS_101 ü
DSS_119 ü
Echo_61 ü ü ü
Echo_110 ü ü ü ü
Echo_119 ü ü ü ü
Echo_148 ü ü ü
Expressvu ü ü ü ü
DIRECTV Latin America Subscribers
If you have a TracVision G6 equipped for use with the DIRECTV
Latin America service, your antenna will search for and receive
signals from only one satellite (Galaxy 8).

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3.8.6 Setting Latitude and Longitude

These screens are only seen if the GyroTrac ADCU is connected
to a TracVision G6.
When installing a satellite pair, it is also necessary to enter the
vessel’s latitude and longitude to ensure that the installed
satellites are viewable as well as to permit the system to set
several internal parameters.
Figure 3-35 Set Lat/Long?
Set Latitude/Longitude Procedure Enter Next Return

Proceed to Section 3.8.7,

"Selecting Active Satellite"
Latitude: ##N
- Enter +

Use the -/+ keys to select each

number and choose between NORTH
and SOUTH. Selecting ENTER will
cycle the display through each digit
If the latitude and/or longitude and the direction option and then
launch the LONGITUDE screen.
entered is not valid for the installed Longitude: ###E
- Enter +
satellite pair, the following screen
Use the -/+ keys to select each number
will appear: and choose between EAST and WEST.
Selecting ENTER will cycle the display
through each digit and the direction
Lat/Long not valid option and then display the selected
for sat pair
Latitude: ##N
latitude and longitude.
Longitude: ###E
This screen is displayed for 
3 seconds before returning to
Recheck and re-enter your latitude "Set Lat/Long?"
and longitude and verify your
installed satellite pair to resolve this
issue.

3-26
 Interface Configuration and Operation

3.8.7 Selecting Active Satellite

These screens are only seen if the GyroTrac ADCU is connected
to a TracVision G6.
After installing the active pair of satellites, use the Select Satellite
menu to choose which of the installed satellites will be active.

Select Satellite?
Figure 3-36
Enter Next Return Select Active Satellite

Return to Section 3.8.1,

"Manually Controlling the Antenna"

Sat Name B
Sat Name A
corresponds to the
corresponds to the
second satellite
first satellite selected Select <SAT NAME A> Select <SAT NAME B>
selected during the
during the Install Yes Next Cancel Yes Next cancel
Install Satellite
Satellite process.
process.

<SAT NAME A> selected <SAT NAME B> selected

54-0161 Rev. C 3-27

 Troubleshooting

4 Troubleshooting
The troubleshooting matrix shown in Figure 4-1 identifies some
trouble symptoms, their possible causes, and reference to Figure 4-1
troubleshooting solutions. Troubleshooting Matrix

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Antenna non-functional X

Antenna not switching channels/satellites X X X

No picture on TV set X X X X X X X

Intermittent picture for short intervals X X X X X X X X

System works at dock but not on the move X X

System will not find satellite X X X X X X X X X

Snowy or pixelating television picture X X X X

No antenna-specific menus on GyroTrac X

Antenna and GyroTrac not communicating X

No data output through Serial Port 3 X

4.1 Causes and Remedies for

Common Operational Issues
There are a number of common issues that can affect the signal
reception quality or the operation of the TracVision G6. The
following sections address these issues and potential solutions.

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TracVision G6 Installation and Technical Manual

4.1.1 Blown Fuse, Low Power, or Wiring

If the Antenna Unit is installed but entirely non-responsive, there
are three key factors to check as part of the troubleshooting
process:

1. Blown Fuse – The Antenna Unit is equipped with

a fuse mounted on its CPU Board. If this fuse has
blown or been broken, the Antenna Unit will not
operate. Refer to Section 5.4, “PCB Removal and
Replacement,” for details on the fuse location and
how to access the CPU Board.
2. Low Power – If the power cable from the Antenna
Unit to the power source or ADCU is more than
15 m (50 ft), the power levels can decrease over the
course of the cable, resulting in a voltage level at
the Antenna Unit that is too low to power the
system. Refer to Section 2.4.2, “Providing Power to
the Antenna Unit,” for details on supplying
adequate power to the Antenna Unit.
3. Wiring – If the system has been improperly wired,
it will prevent the Antenna Unit from operating
correctly. Refer to Section 2.4.1, “Wiring the Antenna
Unit to the GyroTrac ADCU,” for complete system
wiring information.

4.1.2 Vessel Turning During Startup

If the vessel turns during the 60-second startup and
initialization sequence that occurs immediately after turning
on the power to the TracVision G6 unit, the antenna gyro will
record that variable motion as “standing still.” This may cause
the antenna to track improperly. To solve this problem, turn
TracVision G6 off for at least 10 seconds. Turn the system back
on, making certain that the vessel is either motionless or
travelling in a straight line for the 60 seconds immediately
following power-up.

4-2
 Troubleshooting

4.1.3 Incorrect Satellite Configuration

(European Systems Only)
The satellite configuration on European IRDs must match the
satellite settings on the TracVision G6 system.

• Satellite A on the TracVision G6 must be the same

satellite as IRD Alternative 1 (or A, based on your Refer to your IRD user manual for
complete instructions on
IRD) and must be assigned the IRD DiSEqC 1
configuring your IRD.
setting.
• Satellite B on the TracVision G6 must be the same
satellite as IRD Alternative 2 (or B, based on your
IRD) and must be assigned the IRD DiSEqC 2
setting.

4.1.4 Satellite Signal Blocked

Satellite signals can be blocked or degraded by buildings, other
vessels, or equipment on the vessel itself. Refer to Section 2.1,
“Choosing the Best Location and Getting the Best Reception,” to make
certain that the TracVision G6 unit is in the optimal location.

4.1.5 Outside Satellite Coverage Zone

TracVision G6 will provide outstanding reception within the
24" (60 cm) antenna coverage area for your satellite television
service of choice. However, signal quality can be degraded as you
approach the fringe coverage areas. Refer to your satellite
television service manual or an Internet resource, such as
www.satcodx.com, to check the viable coverage area for a
24" (60 cm) antenna.

4.1.6 Radar Interference

The energy levels radiated by radar units can overload the
antenna front-end circuits. Refer to Section 2.1, “Choosing the Best
Location and Getting the Best Reception,” to make certain that the
TracVision G6 unit is in the optimal location with regard to your
radar unit.

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TracVision G6 Installation and Technical Manual

4.1.7 Incorrect or Loose RF Connectors

As part of preventive maintenance (described in Section 6,
“Maintenance,”) KVH recommends checking the Antenna Unit
cable connections. A loose RF connector can reduce the signal
quality. Refer to Section 2.4.8, “Connecting the Antenna RF Signal
Cable to the IRD” for directions on proper Antenna Unit to
RF cabling.

4.1.8 Multiswitch Interference (DSS Plus™ IRD

Users Only)
TracVision G6 has the capability to switch from one satellite to
Due to the signal polarization in
another when you choose TV channels that are carried by your
European satellites, the use of a
multiswitch (active or otherwise), two selected satellites. However, some multiswitches (either
will result in a loss of signal and active or passive), such as the Channel Master model 6214IFD,
less than optimal operation with may interfere with the 22 KHz tone sent by DSS Plus IRDs to the
TracVision G6 systems used in antenna. As a result, the antenna may not receive the signal to
Europe, unless the system is change satellites when you change channels using your DSS Plus
equipped with the optional quad- remote.
output LNB.
In this case, you will need to use the maintenance port satellite
switch procedure explained in Section 3.2, “Data Displays and
Accessing the Main Menu.”

4.1.9 Passive Multiswitch Used (Latin and

North American Systems Only)
As noted in Section 2.4.8.2, “Connecting the Antenna RF Signal
Cable to a Multiswitch (Latin and North American Systems Only),”
using a passive multiswitch may cause some signal loss and
possibly reduce the maximum reception range in fringe areas. An
active multiswitch can be used to connect more than two IRDs to
the TracVision G6 system. However, please refer to Section 4.1.7,”
Multiswitch Interference,” for an explanation of a potential issue
with the use of any type of multiswitch.

4-4
 Troubleshooting

4.2 GyroTrac-specific Issues

The GyroTrac is designed for reliable, easy use. This section
provides a brief overview of some potential operational issues
that may arise.

Issue 1:
System is installed correctly and power is available, but the
system is non-functional.
Figure 4-2
Solution: ADCU Fuse Locations
Check the fuses within the ADCU. Remove the two screws (Top Cutaway)
securing the top and the base of the ADCU. Remove the top of
the ADCU. The fuses are secured in brackets on the upper and
lower printed circuit boards (PCBs) within the unit. Remove the
damaged fuse and replace with a new, functional fuse.

Note: The fuse on the lower (main) PCB is a 1-amp fast blow
fuse. The fuse on the upper (interface) PCB is a 4-amp fast blow
fuse.
1-amp Fuse
Issue 2: (Lower PCB)
4-amp Fuse
(Upper PCB)
System fails startup routine and ADCU displays “Errors
Detected.”

Solution:
GyroTrac will not operate unless the system passes the startup
self-tests. The following actions may be taken in this instance.

• Shut down the system and restore power.

• Shut down the system and verify proper wiring as
detailed in Section 2.4, “Wiring the TracVision G6
System Components.”
• Contact a KVH dealer or distributor for further
assistance.

Issue 3:
GyroTrac is connected to a TracVision G6 system but there is no
communication between GyroTrac and the antenna, and you are
unable to access antenna-specific menus on the ADCU.

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TracVision G6 Installation and Technical Manual

Solution:
Verify that GyroTrac is configured as a TracVision component, as
detailed in Section 3.5.5, “Selecting TracVision or GyroTrac-only
Operations.”

Issue 4:
There is no data output through Serial Port #3.

Solution:
Serial Port #3 provides no output when GyroTrac is
configured as a component within a GyroTrac-compatible
TracVision system.

4.3 IRD Troubleshooting

The IRD that was provided with your satellite television service
may also be the cause of less-than-ideal operation. First check the
IRD’s configuration to ensure it is set up for the desired
programming. In the case of a faulty IRD, refer to your IRD user
manual for service and warranty information. If the IRD is both
configured properly and fully functional, contact your local KVH
dealer or service center for assistance.

4.4 Antenna Gyro and LNB Faults

Section 5, “Maintenance,” provides detailed instructions for
authorized service personnel who may be required to replace the
Figure 4-3 TracVision G6 antenna gyro or the LNB.
DB9 Connector

4.5 Computer Diagnostics

TracVision G6 has been designed to provide diagnostic readouts
viewed on a personal computer having an RS-232 serial
communication port. If you are unable to isolate a system
problem, set up for computer diagnostics as described below.
System problems will most likely be found somewhere through
the diagnostic readouts.

The diagnostics procedure requires terminal emulation software

such as PROCOMM, Windows Terminal, or Windows 95/98
Hyperterminal. Use the settings appropriate to your application.

4-6
 Owner’s Manual and Installation/Service Guide

1. Connect one end of the PC/ADCU cable to

the DB9 connector on the rear of the ADCU.
Connect the other end to the serial port on the
PC (a 9-pin/25-pin connector adapter may be
needed for some PCs).
2. Open the terminal emulation software and
establish the following settings:
• 9600 baud
• no parity
• 8 data bits
• 1 start bit
• 1 stop bit
• no flow control
3. Apply power to the TracVision G6 system and
allow the system to complete full initialization.
Data should be scrolling on the PC display to
identify any system problems detected. If no data
is seen, recheck your connections and the terminal
software setup.
4. After completing the diagnostic, shut down the
system.

4.6 Maintenance Port Parser

Commands
TracVision G6 system parser commands are detailed in
Appendix G.

54-0161 Rev. C 4-7

 Maintenance

5 Maintenance
The following sections provide details on preventive
maintenance and field replaceable units and parts for the
TracVision G6 antenna unit.
The serial number for your
TracVision G6 will be required
5.1 Warranty/Service Information during any service or calls. You will
find the serial number on the inside
KVH Industries, Inc. warrants TracVision G6 against defects in front cover of this manual.
materials and workmanship for a period of two years and labor
for a period of one year from the date of original retail purchase
by the original purchaser. Labor is only warrantied if the
TracVision G6 was installed by an authorized KVH dealer. It is
the customer’s responsibility to verify the date of purchase by
returning the warranty card included with the product to KVH
within 30 days of purchase, or by providing a copy of a dated
sales receipt for the KVH product under warranty with the
warranty claim. If this date cannot be verified, the warranty
period will begin 30 days after the date of manufacture of the
original product purchased.

For additional information on KVH warranty, repair, and liability

policies, please refer to the complete warranty statement
provided at the conclusion of this manual.

5.2 Preventive Maintenance

TracVision G6 requires minimal preventive maintenance. The
following routine housekeeping chores are sufficient to maintain
peak performance.

Monthly
Wash the exterior of the radome and baseplate assembly with
fresh water to remove salt deposits; a mild detergent may be
added to remove grime.

• Use caution when spraying the radome directly

with high-pressure water from a hose.
• Do not apply abrasive cleaners or volatile solvents
such as acetone to the ABS radome.

54-0161 Rev. C 5-1

TracVision G6 Installation and Technical Manual

• Check all connectors at the Sensor Module, ADCU,

Antenna Baseplate, and IRD. Remove connectors
and examine for signs of corrosion; clean as
needed.

Semi-Annually
• Remove the radome and examine the interior of
the Antenna Unit for signs of corrosion, loose
connections, or frayed or broken wires.

5.3 TracVision G6 Field

Replaceable Units
The TracVision G6 has been designed with durability and low
maintenance in mind. If you experience an operating problem or
TracVision G6 components receive otherwise require technical assistance, contact your local
power from multiple sources. Do authorized TracVision G6 dealer/installer or distributor first. If
not open any electrical assemblies
an authorized dealer/installer or distributor is not located
or attempt servicing until IRD power
nearby, contact KVH or KVH Europe directly at the telephone,
and vessel input power are
disconnected. facsimile, or e-mail listings inside the front cover.

Replacement part numbers for field replaceable units (FRUs) that

can be serviced in the field are listed in Table 5-1. These parts
may be obtained from any KVH authorized dealer/installer or
may be ordered directly from KVH.

Table 5-1 FRU Part Number

TracVision G6 Field Radome 02-1047-01
Replaceable Units
CPU 02-0992
RF Detector PCB 02-1017-02
Antenna Gyro Sensor 02-1035
Antenna Gyro Gasket 24-0139
Elevation Drive Belt 24-0105-83
Elevation Motor 02-1050
European LNB Assembly 02-0932
U.S.-style LNB Assembly 02-0870
Latin American LNB Assembly 02-0870-01
Quad-output LNB Assembly 02-1052
ADCU 02-0961
Sensor Module 02-0991

5-2
 Maintenance

FRU Part Number Table 5-1 (continued)

Data Cable 32-0619-100 TracVision G6 Field
Replaceable Units
RF Cable 32-0566-0100
PC Cable 32-0628-06
Sensor Cable 32-0586-30
Power Cable 32-0510-100
CPU Fuse 16-0017-4000

* European TracVision G6 systems only

†
North American TracVision G6 systems only

The Antenna Unit printed circuit boards, Antenna LNB, elevation To help us continually improve the
stepping motor, and elevation drive belt may be removed and quality and reliability of our
replaced on site using common hand tools. Other TracVision G6 systems, please return any failed
service must be done by your authorized dealer/installer, component to KVH or KVH Europe
after you receive your replacement
distributor or by KVH. Evidence of tampering or unauthorized
part.
repairs will void the warranty. The following are step-by-step
procedures for removing and replacing those components that
may be serviced.

Figure 5-1 depicts the location of a number of components within

the TracVision G6 Antenna Unit.

Figure 5-1
TracVision G6 Antenna Unit
(Baseplate Cut Away)

U.S./Galaxy-style
LNB
European Dual-ouput LNB
European
Quad-output
LNB Antenna Gyro

Elevation Motor
and Drive Assembly

Azimuth Motor

PCB Cover
and PCBs

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TracVision G6 Installation and Technical Manual

5.4 PCB Removal and Replacement

The printed circuit boards (PCBs) are protected by a cover
fastened to the antenna support frame. The cover must be
removed to gain access to the main power fuse and the
PCB assemblies discussed below. Refer to Figure 5-2; remove
3 nuts and washers from the bottom flange and 3 screws and
washers from the upper flange. Remove the cover and set aside
with the fasteners.
Figure 5-2 Screws & Washers
PCB Cover Plate Removal
PCB Cover

Nuts & Washers

The PCB cover fits snugly over the

PCB. When removing or replacing
the cover, take care to ensure that
the cover does not dislodge any of
the Molex connectors as this will
cause system errors and improper The PCBs are mounted to the antenna elevation mechanism
operation. support frame with machine screws and are interconnected by
means of keyed Molex connectors. Figure 5-3 shows the PCB
arrangement, connector locations, and functions while Figure 5-4
on the next page shows how the printed circuit boards are
mounted to the support frame.
Figure 5-3
PCB Connector Locations From Azimuth Limit Switch
(Rear View)

From Cable Wrap

From Elevation Motor
From Azimuth Motor
RFU PCB

From RFU to CPU Cable

From Cable Wrap From LNB

CPU PCB From Cable Wrap

From Elevation Limit Switch RFU to CPU

From Antenna Sensor

5-4
 Maintenance

RFU PCB Main PCB Figure 5-4

PCB Mounting (Top View)

Antenna Frame

5.4.1 CPU Board

1. Remove the seven Molex connectors from the CPU.
2. Remove eleven #6-32 x 3/8" machine screws from
the PCB.
3. Remove the assembly from the main support.
4. Installation of the replacement assembly is the
reverse of this. Reinstall all Molex connectors
removed in Step 1.
5. Calibrate the Gyro and LNB as described in
Section 5.5.
6. Reinstall your preferred satellites as instructed in
Section 2.7, “Installing Satellites on the ADCU.”

5.4.2 RF Detector Board

The RF Detector receives operating voltages from both the CPU
board and the IRD (via the RF cable). Ensure that all power
(including the IRD) is turned off before proceeding.

1. Unplug the Data and RF Flash cables from the

RF Board.
2. Observe which RF cable is attached to the top RF
connector. Add a piece of tape or some identifying
mark so that the RF cables can be plugged into the
proper RF connectors on the new RF Board.

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TracVision G6 Installation and Technical Manual

3. Remove the two RF cables from the RF connectors

Figure 5-5 with a 7⁄16" wrench. Hold the RF connector ferrule
RF Cable Ferrules while loosening the connectors to avoid excess
stress on or twisting of the cables. Refer to Figure
5-5.

LNB
IRD
4. Remove the four 6-32 x 3⁄8" screws and set aside.
5. Remove the RF Board and discard.
6. Install the new RF Board, making certain to align
Ferrules the Board so that the RF Connectors are facing the
bottom. Figure 5-6 illustrates the alignment of the
new RF Board and cables.

Figure 5-6
New RF Board Installation Data Cable Flash Cable

LNB
IRD
Failure to hold the ferrules tightly
while loosening the RF connectors
can result in damage to the cables
and reduce the signal quality.

7. Secure the RF board using the screws removed in

Step 4.
8. Reattach the RF cables, making certain that the RF
cable originally attached to the top RF connector
on the old RF Board is connected to the top RF
connector on the new RF Board.
9. Attach the Data and RF Flash cables to the
RF Board.

5.5 Antenna Gyro Assembly

1. Remove the printed circuit board (PCB) cover,
illustrated in Figure 5-2, using a #2 Phillips
screwdriver and a 3⁄8" nut driver/socket.
2. Use the screwdriver to remove the four screws and
the counterweight.

5-6
 Maintenance

3. Use the 3⁄8" nut driver/socket to remove the four

standoffs securing the Antenna Gyro to the
bracket. The standoff on the bottom right also
secures a tie-wrap.
4. Remove 3 tie-wraps holding gyro and RF cables.
5. Disconnect the 7-pin Molex connector from the
PCB. Place the old Antenna Gyro assembly aside.
6. Attach the 7-pin Molex to the new Antenna Gyro
assembly.
7. Replace the Antenna Gyro gasket.
8. Use the standoffs removed in Step 3 to attach the
new Antenna Gyro to the bracket. The bottom
right standoff should be used to secure the
tie-wrap on the Antenna Gyro Cable. The Antenna
Gyro should be oriented so that the cable extends
from the top of the gyro.
9. Reattach the counterweight and screws removed
in Step 2.
10. Redress gyro and RF cables using 3 tie-wraps. Make sure the cable jacket passes
through the PCB access slot to
11. Carefully move the reflector through its range of protect the wires from the edge of
motion to ensure that the cable moves freely the PCB frame.
between the elevation mechanism and the lower
assembly. Adjust the Antenna Gyro cable as
necessary to ensure proper motion.

Antenna Gyro Calibration

1. With the PC connected to the maintenance port,
apply power to the antenna unit.
2. Type HALT<cr> while the system is performing
the limit switch initialization routine. The system
will complete the initialization function by finding
the azimuth and elevation switch limits and then
go to the home position. Record the 8-digital serial
number that was displayed in the startup message.
3. Type DEBUGON<cr> to enter Debug Mode.
4. Type ZAP<cr>.
5. Type HALT<cr> while the system is performing
the limit switch initialization routine. The system
will complete the initialization function by finding
the azimuth and elevation switch limits and then
go to the home position.

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TracVision G6 Installation and Technical Manual

6. Type DEBUGON<cr> to enter Debug Mode.

7. Type =CALGYRO<cr>
8. Type ZAP<cr>.
9. Type HALT<cr> while the system is performing
the limit switch initialization routine. The system
will complete the initialization function by finding
the azimuth and elevation switch limits and then
go to the home position.

Refer to Section 2.9, “Checking Out Steps 10 through 12 will speed the antenna’s acquisition of the
the System” for complete details in satellite when GPS input to the antenna is not present. It is not
connecting a PC to the system via required to complete the Antenna Gyro replacement process but
the maintenance port. doing so will speed acquisition and improve system
performance. If you are not entering the latitude and longitude as
described in Steps 10 through 12, continue to Step 13 to complete
the process.

10. Determine the latitude and longitude of the vessel

location to the nearest degree.
11. Type GPS,AA,B,CCC,D<cr> where
• AA = Latitude in degrees
• B = N or S
• CCC = Longitude in degrees
• D = E or W
12. Verify that the response has the correct
parameters.
13. Type ZAP to restart/reinitialize the system.

5.6 Elevation Motor and Belt

Replacement
The elevation motor is mounted to the inside of the elevation
drive assembly support frame. Machine screw/washer and stop
nut sets hold the drive motor in proper position to maintain
proper tension on the toothed drive belt. When adjusting belt
tension or changing the belt, do not remove the screws from the
motor side, only loosen the external nuts on the belt side. Figure
5-7 shows the arrangement of motor, drive belt, and antenna
pulley.

5-8
 Maintenance

Pulley Figure 5-7

Elevation Drive Mechanism

Drive Belt

Elevation Motor

Motor Screws, Washers

and Stop Nuts

5.6.1 Drive Belt Removal and Replacement

1. Use an 11⁄32" nut driver to loosen (3) #8-32 nuts until
the motor is free to move upward. Raise the motor
to the top of the slots and retighten the screws to
hold it there.
2. Roll the belt over the motor hub while slowly
moving the antenna reflector along its elevation
axis. Work the belt out from between the antenna
pulley and reflector.
3. Carefully work the new belt in between the
antenna pulley and the reflector. Ensure that the
teeth are on the inside of the belt. Feed the belt
over the motor hub. Once the belt is in place, work
it back and forth to ensure that the belt is aligned
and the teeth are engaged with the motor pulley.
4. Loosen the nuts and gently press downward on
the motor hub until the drive belt is at proper
tension. Adjust the belt tension for a maximum of
1
⁄8" (3 mm) deflection with moderate finger
pressure between the motor and antenna pulley.
Some readjustment may be necessary if the belt
tension results in excessive antenna reflector
vibration.
5. Tighten the holding screws.

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TracVision G6 Installation and Technical Manual

5.6.2 Elevation Drive Motor Removal

and Replacement
1. Remove the Elevation Motor Molex connector
from the PCB (illustrated in Figure 5-3). Feed the
drive motor cable through the cutout to the front
of the elevation drive assembly support frame.
2. Remove the three stop nuts and washers that are
holding the motor in position (pictured in Figure
5-7). Withdraw the motor assembly from the
elongated slots.
3. Install the new assembly with the motor connector
facing down, as shown in Figure 5-7. Reinstall the
stop nuts and washers but do not tighten.
4. Raise the motor and work the toothed drive belt
over the outer lip of the hub. Press down gently on
the motor body while rotating the antenna
reflector up and down to ensure free movement.
5. Adjust the belt tension for a maximum of
1
⁄8" (3 mm) deflection with moderate finger
pressure between the hub and gear. Some
Excessive belt tension may result in readjustment may be necessary if the belt tension
antenna reflector vibration. results in excessive antenna reflector vibration.
6. Reconnect the Elevation Motor Molex connector to
the PCB.

5.7 Antenna LNB Replacement

The LNB assembly receives preamplifier operating power from
Figure 5-8 the IRD via the RF Detector PCB. Be certain that the IRD is
European Dual-output turned off or disconnected from its power source before
LNB Removal removing or reconnecting the LNB. The following sections
provide replacement instructions for European and
U.S.-style LNBs.

5.7.1 European Dual-output LNB Replacement

1. Disconnect both RF coaxial connectors at the LNB.
2. Observe the currently set skew value, as marked
by the stickers on the LNB and choke assembly.
3. Loosen the wing screws and remove the LNB from
the choke assembly (as pictured in Figure 5-8).

5-10
 Maintenance

4. Place the new LNB into the choke assembly.

Adjust the LNB’s position so that it has the same
skew value observed in Step 2.
5. Apply a small amount of thread-locking
compound (e.g., Loctite 425 or equivalent non-
permanent threadlocker) to the screw threads and
tighten the wing screws to secure the LNB in
position.
6. Reconnect the RF connectors.

5.7.2 U.S. and Latin American-style LNB

Replacement
1. Disconnect both RF coaxial connectors at the LNB. Figure 5-9
Loosen (2) wing screws on the throat of the choke U.S.-style LNB Removal
feed until the LNB is free to slide out. Withdraw
the LNB as pictured in Figure 5-9.
2. Insert the replacement LNB as far as it will go. Be
sure that it bottoms in the feedhorn. Be careful not
to puncture or dislodge the plastic seal covering
the LNB throat. Orient the LNB to align with the
strut holding the pair of RF cables.
3. Apply a small amount of thread-locking
compound (Loctite 425 or equivalent) to the wing
screw threads and tighten the screws to secure the
LNB in position.
4. Reconnect the RF connectors.

5.7.3 European Quad-ouput LNB Replacement

1. Disconnect all four RF coxial connectors at the Figure 5-10
LNB. European Quad-output LNB
Removal
2. Observe the currently set skew value, as marked
by the stickers on the LNB and choke assembly.
3. Loosen the wing screws and remove the LNB from
the choke assembly (as pictured in Figure 5-10).
4. Place the new LNB into the choke assembly.
Adjust the LNB’s position so that it has the same
skew value observed in Step 2.

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TracVision G6 Installation and Technical Manual

Figure 5-11 5. Apply a small amount of thread-locking

Quad-output LNB compound (e.g., Loctite 425 or equivalent non-
RF Cable Connections permanent threadlocker) to the screw threads and
tighten the wing screws to secure the LNB in
position.
Backside of
Quad-output LNB 6. Reconnect the RF connectors as shown in Figure
5-11. For your convenience, all four LNB cables
Low Band High Band come pre-labeled (1, 2, 3, and 4).
V H V H

5.8 GyroTrac Replaceable Parts

LNB Cables 4 3 1 2 GyroTrac has been designed with durability and low
maintenance in mind. If you are experiencing an operating
problem or otherwise require technical assistance, contact your
local KVH dealer or distributor first. Have the GyroTrac serial
number ready with a list of the trouble symptoms. If an
authorized dealer or distributor is not located nearby, contact
KVH directly at the telephone, facsimile, or e-mail listings inside
the front cover.

Replacement parts for components that can be serviced in the

field are listed in Table 5-2. These parts may be obtained from
any KVH-authorized dealer/installer.

Table 5-2 FRU KVH Part No.

GyroTrac Field Replaceable Units Sensor Module 02-0991
ADCU 02-0961
Flush Mount ADCU Panel 20-0667
Horizontal Sensor Bracket 20-0658
Vertical Sensor Bracket 20-0666
Connector Wire Terminal Strip 23-0223-12
Sensor to ADCU Data Cable 32-0623-30
ADCU Main PCB Fuse, 1-amp 16-0009-1000
ADCU Interface PCB Fuse, 4-amp 16-0017-4000

5-12
 Maintenance

Table 5-3 and Figure 5-12 provide the pin assignments for the Table 5-3
Sensor to ADCU Data Cable (Part Number 32-623-30). Data Cable Wiring/Terminal
Assignments
Connector Terminal Wire Color Function
1 Wht/Blu Stripe FE_TXD+ Figure 5-12
Data Cable Terminal Arrangement
2 Blu/Wht Stripe FE_TXD-
3 Wht/Org Stripe FE_RXD-
4 Org/Wht Stripe FE_RXD+
10 Wht/Grn Stripe GND
11 Grn/Wht Stripe +12V
Shell Shield ---

5.9 Preparation for Shipment

If it is necessary to repack the Antenna Unit for shipment, the
foam shipping restraint removed during installation must be
replaced. Follow these steps to reinstall the restraint.
When rotating the azimuth
1. Rotate the azimuth mechanism slowly to find the mechanism by hand, go slowly!
limit switch stop. The front of the antenna should Hitting the mechanical stops with
be facing the forward arrow. excessive force will damage the
azimuth limit switch.
2. Rotate the azimuth mechanism 180˚ in the
opposite direction to ensure that the mechanism is
not resting on the limit switch stop.
3. With the antenna reflector slightly elevated, slip
the narrow end of the elevation shipping restraint
beneath the lip of the antenna reflector. Gently
wedge the restraint inside the baseplate as shown
in Figure 5-13.
Figure 5-13
Elevation Shipping Restraint
Placement
Foam Restraint

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TracVision G6 Installation and Technical Manual

Figure 5-14 4. Insert the two azimuth shipping restraints

Azimuth Shipping Restraints between the edge of the baseplate and the rotating
Placement plate along the side of the antenna frame, as
pictured in Figure 5-14.
5. Pack the TracVision G6 unit in its original package.
6. As detailed in the warranty accompanying this
product and printed on the last page of this
manual, a Return Material Authorization (RMA)
number is required prior to the return of the
TracVision G6 system to KVH. Contact the KVH
Technical Support Department at +1 401 847-3327
or via email at [email protected] to obtain the RMA
number. Please review your warranty to
familiarize yourself with all requirements,
liabilities, and policies.

5-14
 System Specifications

Appendix A
System Specifications
A.1 Antenna Specifications
Physical Characteristics Table A-1
Antenna Unit 27.4" (70 cm) h x 26.2" (67 cm) d; TracVision G6 Antenna
55 lbs (25 kg) Physical Specifications
External Sensor 7.8" (19.8 cm) l x 5" (12.7 cm) w x
5" (12.9 cm) h
ADCU 7.3" (18.5 cm) d x 8.2" (20.8 cm) w x
2.6" (6.6 cm) h
Operating temperature -13° to +130° F (-25° to +55° C)
Storage temperature -40° to +185° F (-40° to +85° C)

Input Power
Table A-2
Input 11–16v DC @ 3.5 amps nominal TracVision G6 Power Specifications
(4.5 amps peak)

Antenna System Performance

Table A-3
Minimum EIRP 47 dBW TracVision G6 Performance
Elevation range 10° - 80° Specifications
Azimuth range 720°
Pitch/roll range ±15°
Pitch/roll rate 30°/second
Turn rate 45°/second
Yaw ±90° in 10 seconds
Tracking rate 30° per second
Position repeatability 0.1°
Surge/sway/heave ±0.2 G
Shock 20 G, 11 msec
Vibration 0.9 G rms over 5-33 Hz

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TracVision G6 Installation and Technical Manual

A.2 GyroTrac Compass

Specifications
Table A-4 Performance Data
TracVision G6 GyroTrac Accuracy ±3.0˚ peak; ±1.0˚ typical1
Performance Specifications
Repeatability ±0.25˚
Resolution ±0.1˚ (gyro ±0.01)
Tilt Angle/Pitch & Roll Range ±45˚
Rate Gyro Drift 0˚/minute (auto-corrected)
Maximum Angular Velocity 45˚/second
Bandwidth 10 Hz
Power/Consumption 12-32 Vdc/330 mA (stand-alone)
TracVision component: 11-16 Vdc
3.5 amps nominal, 4.5 amps peak
Data I/O Format RS-422 (NMEA 0183 Version 2.2)
Zero Point Stability ±0.8˚

1. After calibration, free magnetic field to tilt angles of ±20˚; accuracy ±5.0 RMS
to ±45˚ tilt or roll.

Table A-5 Environmental Data

TracVision G6 GyroTrac Operating Temperature -25˚C to +55˚C (-13˚F to +130˚F)
Environmental Specifications
Storage Temperature -40˚C to +85˚C (-40˚F to +185˚F)
Maximum Shock (Performance) 20G, 11 msec
EMI/RFI IEC 945; FCC Part 15J, Class B

A-2
 System Specifications

Interface Data (Choice of 4 Simultaneous Outputs) Table A-6

NMEA 0183 ver. 2.2: TracVision G6 GyroTrac
Interface Specifications
BWC Bearing, distance to waypoint
GGA GPS fix data
GLL GPS latitude, longitude
HDG Stabilized magnetic heading
HDM Magnetic heading
HDT True heading
VTG Course over ground, speed over ground
XTE Cross-track error (measured)
Cetrek Proprietary digital output
Sine/Cosine
3-wire User-selectable reference/swing voltage
4-wire (B&G) Set reference voltage to 3.5v
Furuno AD10S standard output

54-0161 Rev. C A-3

 8.87
(225 mm)
.63 7.62
(16 mm) (194 mm)

1.83
(46 mm)

3.08
(78 mm)

.63
(16 mm)

ADCU Flush Mount Panel Template

(Scale 1:1)
Panel Template
ADCU Flush Mount
Appendix B
4x R .63 (16 mm)

4x .19 (5 mm) Thru

B-1
Appendix C
Comprehensive TracVision G6
Wiring Diagram

The comprehensive TracVision G6 wiring diagram is unavailable in PDF format. If

you require a copy of this wiring diagram, please contact KVH Technical
Support at +1 401 847-3327 or via email at [email protected]. A copy of the diagram
can be mailed or faxed to you upon request.
 Optional KVH Displays

Appendix D
Optional KVH Displays
Three optional displays are available for the GyroTrac; each
presents true or magnetic heading in a different way (see Figure
D-1). The pointer analog display has a pointer rotating against a
fixed 360˚ dial. The digital display presents heading numerically;
it also displays the compass calibration score when this option is
selected with the Setup Configuration function. The rotating card
display has a compass card rotating under a fixed lubber line.
The pointer analog and digital displays have five levels of user-
selectable backlighting; the rotating card display has
continuously variable red or green backlighting (the color is user-
selectable).

Pointer Analog Digital Rotating Card Figure D-1

Display Options
HEADING MAG
330 N 30 N NE
NW

300 Compass 60

W E
W

240 120
210 150
SE

S SW
S

D.1 Optional Display Specifications

Pointer Analog Display Table D-1
Dimensions 4.3" (110 mm) x 4.3" (110 mm) x 0.8" (20 mm) Display Specifications
Weight 7.5 oz (210 gm)

Digital Display
Dimensions 6.5" (165 mm) x 4.3" (110 mm) x 0.8" (20 mm)
Weight 13.4 oz (380 gm)

Card Analog Display

Dimensions 5.6" (142 mm) x 5.6" (142 mm) x 3" (76 mm)
Weight 39 oz (1110 gm)

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TracVision G6 Installation and Technical Manual

D.2 Mounting the Pointer Analog

and Digital Displays
The pointer analog and digital displays both include a pigtail
cable coming from inside the display housing. The following
mounting instructions are applicable to both display types.
Ensure the mounting surface is flat and free of excessive
vibration. Do not mount the display housing on a rigid curved
surface, as tightening down the nuts on the threaded studs may
bend the housing and damage the unit. Refer to Figure D-2.

1. Using the template packed with the unit, mark the

centers of the threaded studs.
2. Center-punch and drill 2 holes using a 3⁄4-inch or
20 mm bit.
3. Feed the pigtail cable through the right hole, then
insert the threaded studs.
4. Attach the lockwashers and nuts provided and
tighten securely.

Figure D-2
Mounting the Analog/Digital
Displays

D-2
 Optional KVH Displays

D.2.1 Mounting the Display Backlighting

Control
A backlighting control button is included with the pointer analog
and digital display units. Figure D-3 illustrates the mounting
procedure.

1. Select a location convenient to the display and

drill a mounting hole using a 5⁄8-inch (16 mm) bit.
The mounting area should be no thicker than
3
⁄8-inch (10 mm).
2. Insert the button and secure it from the rear with
the lockwasher and nut provided.

Mounting Surface Figure D-3

Mounting the Display Backlighting
Control Switch

D.2.2 Wiring the Pointer Analog

and Digital Displays
Table D-2 details the wiring designations for the pointer analog
and digital displays, including the recommended ADCU terminal
strip connectors.

Wire Color Signal Function Recommended Terminal Table D-2

Connector Display Cable Connections
White Lighting level Backlight Control Button
Blue RS-422 NMEA Data TX1A(+) – #4
Green RS-422 NMEA Ref TXB(-) – #5
Red 12 Vdc positive KVH Display Power – #3
Black 12 Vdc negative Ground – #6
Shield/Drain Ground Ground – #6
Brown Not Used Not Connected

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TracVision G6 Installation and Technical Manual

D.2.3 Wiring the Backlight Control Switch

Figure D-4 1. Run a separate 2-conductor wire between the
Wiring the Backlight ADCU and the backlight control button.
Control Switch 2. Crimp terminal lugs to the two wires that will
connect to the backlight control button.
From Display
Cable 3. Fasten the lugs to button terminals 3 and 4
#3
(polarity does not matter) with nuts and
lockwashers provided.
#4
4. The other end of the 2-conductor wire will connect
to the display cable and the ADCU as follows:
To ADCU
Ground - Splice one strand of the 2-conductor wire to the
display cable’s white wire.
- Wire the other strand of the 2-conductor wire
directly to the ADCU ground terminal.

D.3 Mounting the Rotating

Card Display
The Rotating Card Display may be mounted either free standing
on its bracket or flush with the panel. Templates for either
method are found the end of this appendix. The unit should be
no closer than 36" (1 m) to any magnetic compass. Before
installing, remove the display unit from its stand by removing
the latch knobs on either side.

D.3.1 Bracket Mounting

1. Select a site with room for the unit to rotate in its
bracket. Cut out or copy Template D-1 and tape in
place. Mark and drill two 1/4" (6 mm) holes as
indicated. Fasten the bracket in place with the
screws provided.
2. Reattach the display unit to the bracket
temporarily until ready to make the power and
data connections described in Section D.3.3,
“Wiring the Rotating Card Display.”

D-4
 Optional KVH Displays

D.3.2 Panel Mounting

1. Cut out or copy Template D-2 and mark lines for
the cutout area. Cut away the material inside the
lines and clean up to the lines with a file. Test-fit
the display unit in the cutout opening.
2. Remove the two 6 mm machine screws from the
back of the display unit. Insert the display unit
into the cutout; place the panel mounting bracket
clamp in position behind the display unit. Reverse
the 6 mm screws and reinsert into the case through
the bracket clamp. Tighten the screws securely.

D.3.3 Wiring the Rotating Card Display

1. Refer to Figure D-5. To remove the backplate,
undo 8 screws (a) and withdraw the backplate
assembly. Separate the two pigtail plug connectors
from the card assembly.

Figure D-5
Rotating Card Display – Removing
8 Screws (a)
the Backplate

FUSE (1A)

PACKING GLANDS
(b) (c) (d)

2. Pass the power supply and data cables through

their packing glands (b,c,d) from the outside and
tighten the gland nuts before connecting wires.

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TracVision G6 Installation and Technical Manual

3. Refer to Figure D-6 below; connect the power and

data wires to the terminal block as listed in Table
D-3.

Figure D-6
Rotating Card Display – Terminal
Strip Wiring

1 2 3 4 5 6 7 8

Table D-3 Term. # Function

Rotating Card Display – Terminal 1 Output B (linked to term. 5)
Strip Wiring Details
2 Output A (linked to term. 6)
3 Shield for output cable
4 Shield for input cable
5 Input B (NMEA 0183 data)
6 Input A (NMEA 0183 data)
7 11-40 Vdc NEG (-)
8 11-40 Vdc POS (+)

4. Set the jumpers as shown in Figure D-7 to select

red or green night illumination.

Figure D-7
Rotating Card Display –
PC BOARD CONNECTORS
PC Board Jumpers and Connectors Red
1 4
Red
2 3
Black Blue
Power
Supply NMEA
Plug Data
Plug

ILLUMINATION JUMPERS

BACKPLATE GASKET

(Red) (Green)

D-6
 Optional KVH Displays

5. Check that the backplate gasket is in place; return

the power and data pigtail plugs to their
respective PC board connectors.
6. Arrange the internal wiring before replacing and
tightening the backplate screws.

54-0161 Rev. C D-7

 Optional KVH Displays

Template D-1 Rotating Card Display

Bracket Mounting

2.04˝
(52 mm)

0.23˝ (6 mm)
4 places
6.02˝ (153 mm)

3.43˝ (87 mm)

1.18˝
(30 mm)

54-0161 Rev. C D-9

 Optional KVH Displays

Template D-2 Rotating Card Display

Panel Mounting

5.4˝ (137 mm)

54-0161 Rev. C D-11

 Startup Data Sequences

Appendix E
Startup Data Sequences
The data on the following pages presents a sample startup
data sequence registered by the TracVision G6. These sequences
may vary based on the software version loaded onto the
TracVision G6 system. This data can be recorded using the data
port and a PC.

?PGM
TracVision G6 Controller Rev X - Version X.XX - Serial number XXXXXXXX
NMB Motors
RF: ZAP
*** Initializing RF Controller ***
RF: S,A,V,U,V
RF: SATINSTALL,55,C,57,C
RF: L,A -------------------------------------------Identifies Satellite A or B as currently
RF: SATCONFIG loaded for acquisition
RF: F,A,12368,20000,67,0X0000,V,U,2---------------Satellite Configuration Data, Satellite A
RF: F,A,12368,20000,67,0X0000,V,U,2
RF: F,A,12238,20000,67,0X0000,H,U,2
RF: F,A,12238,20000,67,0X0000,H,U,2
RF: F,B,12374,20000,34,0X1004,V,U,3---------------Satellite Configuration Data, Satellite B
RF: F,B,12374,20000,34,0X1004,V,U,3
RF: F,B,12381,20000,34,0X1004,H,U,3
RF: F,B,12381,20000,34,0X1004,H,U,3
RF: RF PCB Version X.X ---------------------------Current RF software revision
RF: I,0,50524,00000,00196,0
RF COMM: PASS-------------------------------------PASS is expected
Limit Switch Test
Limit Switch Status: PASS-------------------------PASS is expected
*** Initializing Ext Sensor ***
RF: S,A,V,U,V
˛=h,0˛S˛=h,1RF: S,A,H,U,V
RF: S,A,V,U,V
ES Status = @@
˛=h,0˛5˛=h,1ES Cal Score = 981--------------------Confirmed data from external sensor
RF: S,A,H,U,V
EXT SENSOR: PASS
*** Initializing Antenna ***
*** NO GPS-Default Used ***
GPS: UTC: 083000.00, Lat: 4131.00N, Long: 7115.00W----GPS data from NMEA port
GPS: DSS_119 AZ = 238.9, EL = 22.1----------------Calculated satellite position based on GPS
GPS: DSS_101 AZ = 220.9, EL = 33.4
*** Initializing Rate Bias ***
RF: S,A,V,U,V

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TracVision G6 Installation and Technical Manual

A/D: 1563 1986 378

RF: Freeze DAC = +00840
RF: S,A,H,U,V
A/D: 1974 1996 1288
A/D: 2030 1997 437
RF: S,A,V,U,V
A/D: 2055 1959 434
Gyro Bias: Az = 2037.91, El = 2003.05---------Expected range is 1700-2300
Gyro Uncertainty: Az = 3.00, El = 3.00
*** Entering Search Mode 1 ***
RATE BIAS: PASS--------------------------------PASS is expected
Searching for DSS_101, Threshold = 1000
RF: S,A,H,U,V
+POS: 153.5 33.8 587
RF: S,A,V,U,V
+POS: 53.1 33.8 430
RF: S,A,H,U,V
+POS: 45.4 33.6 252
RF: S,A,H,U,V
Satellite Found: AZ = 201.2, EL = 33.4, RF = 1336
Antenna Pos: AZ = 146.66, EL = 33.28, RF = 1336
RF: Freeze DAC = +00613
*** Entering Tracking ***
RF: S,A,V,U,V
+POS: 152.8 33.3 1345
+POS: 146.7 32.2 2163
+POS: 146.3 31.3 3370
RF: S,A,V,U,V
RF: Freeze DAC = -00541
+POS: 145.3 30.5 2581
RF: S,A,V,U,V
+POS: 144.8 30.1 2057
*** Network ID Check *** ----------------------Comparing the tracked satellite’s network ID to
+POS: 144.3 30.6 2180 the selected satellite’s network ID
+POS: 144.9 30.0 2117
RF: Y,0X0000 -----------------------------------Indicates positive satellite identification
*** Tracking DSS_101 *** ----------------------Identifies satellite currently tracked
Saved Sat Pos: AZ = 203.2, EL = 30.8 (TV broadcast image should be available)
˛=h,0˛5˛=h,1ES Cal Score = 981
+POS: 144.5 30.9 2243
+POS: 144.8 30.0 2200
+POS: 144.7 30.9 2280
RF: S,A,V,U,V
+POS: 144.4 30.0 2264
+POS: 144.8 30.9 2343
Saved Sat Pos: AZ = 204.1, EL = 30.3
+POS: 144.3 30.2 2342

E-2
 Data Outputs

Appendix F
Data Outputs
The GyroTrac transmits up to five selectable message types
simultaneously to external navigation devices connected to the
User Interface. One output port is dedicated to the sine/cosine
signal format, one is dedicated to the Furuno AD10S signal
format, and three separate serial ports allow outputs of NMEA
0183, KVH RS-422, and Cetrek proprietary signal formats. Each
of these message formats is described below. Step-by-step
instructions for selecting desired message outputs is given in
Section 3, “Interface Configuration and Operation.”

F.1 Sine/Cosine Output

GyroTrac may be configured to provide either 3-wire or 4-wire Refer to Section 2.4.5, “Wiring the
sine/cosine output, but not both. Sine/cosine output message GyroTrac Sine/Cosine Interface,” for
options are magnetic or true heading and a combination of complete instructions on properly
reference and swing voltages used to denote the heading value. configuring GyroTrac and other
navigational systems to use the
The reference and swing voltages are set through the ADCU to
sine/cosine output.
suit the requirements of the device using the data. Default
reference and swing voltages (as shipped) are 5.0 volts. The
allowable range for reference and swing voltages is 0 to
6.5 volts in 0.01 volt increments. The sine/cosine output is
commonly used in ComNav, Robertson, and other autopilots.

B&G 4-wire Sine/Cosine

The B&G 4-wire sine/cosine output (also known as “differential The maximum current that can be
sine/cosine”) is a substitution of the Halcyon® compass. The drawn from the sine/cosine output
reference voltage should be set at 3.5V. is 10 mA.

F.2 Serial Port Outputs

Serial ports #1 and #2 may be individually programmed
to output any of the message formats described below. Up to
eight NMEA 0183 listening devices can be connected to each of
the serial ports. Serial Port #1 also has a pass-through duplicate
port. The NMEA message format conforms to NMEA 0183
version 2.20 standard for message structure. The KVH message
format is an RS-422 message format giving stabilized pitch, roll
and yaw data. Data output from Port 1 will be at 4800 baud while

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TracVision G6 Installation and Technical Manual

data from Ports 2 and 3 will be at 9600 baud; this message

may be used in any device capable of receiving this data rate.
The Cetrek proprietary message format is a stabilized heading
output for use with Cetrek autopilots. Each serial port can be
independently programmed to output data at a rate of 1 Hz to
20 Hz, selectable in 1 Hz increments. The default data rate is 10 Hz.

Table F-1 NMEA1 Magnetic Heading (HDM)

NMEA1 Magnetic Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit,
Heading Output no parity
Update rate: Selectable at 1 to 20 Hz (10 Hz default)
Sentence type: $HCHDM,XXX.X,M,* hh <CR> <LF>
Sentence breakdown: HCHDM NMEA talker and sentence ID
XXX.X Stabilized magnetic heading in
degrees and tenths
M Magnetic heading, ASCII hex
0x4D
* ASCII hex 0x2A
hh Checksum
CR Carriage return, ASCII hex 0x0D
LF Line feed, ASCII hex 0x0A

Table F-2 NMEA2 Magnetic Heading (HDG)

NMEA2 Magnetic Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit,
Heading Output no parity
Update rate: Selectable at 1 to 20 Hz (10 Hz default)
Sentence type: $HCHDG,XXX.X, *hh <CR> <LF>
Sentence breakdown: HCHDG NMEA talker and sentence ID
XXX.X Stabilized magnetic heading in
degrees and tenths
* ASCII hex 0x2A
hh Checksum
CR Carriage return, ASCII hex 0x0D
LF Line feed, ASCII hex 0x0A

F-2
 Data Outputs

NMEA3 True Heading (HDT) Table F-3

Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit, NMEA3 True
no parity Heading Output
Update rate: Selectable at 1 to 20 Hz (10 Hz default)
Sentence type: $HCHDT,XXX.X,T *hh <CR> <LF>
Sentence breakdown: HCHDT NMEA talker and sentence ID
XXX.X Stabilized true heading in
degrees and tenths
True Heading is only available
T True heading, ASCII hex 0x54 when GPS data input is received by
the ADCU. Section 2.4.6, “True
* ASCII hex 0x2A
North Capability,” provides
hh Checksum complete details.
CR Carriage return, ASCII hex 0x0D
LF Line feed, ASCII hex 0x0A

KVH Format Special Output Sentence (Set at Factory Only) Table F-4
Communication: 9600 baud, 1 start bit, 8 data bits, 1 stop bit, KVH Output
no parity
Update rate: Selectable at 1 to 20 Hz (10 Hz default)
Sentence type: %AAAA,BBBB,CCCC <CR> <LF>
Sentence breakdown: % Sentence identifier
AAAA Stabilized pitch attitude in tenths
of degrees
BBBB Stabilized roll attitude in tenths
of degrees
CCCC Stabilized magnetic azimuth in
tenths of degrees
CR Carriage return, ASCII hex 0x0D
LF Line feed, ASCII hex 0x0A

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Table F-5 Cetrek Output Sentence

Cetrek Output
Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit,
no parity
Update rate: Selectable at 1 to 20 Hz (10 Hz default)
Sentence type: $$MSB LSB B C Status D <CR> <LF>
Sentence breakdown: MSB LSB Binary value 0 to 1023, equal to
0.0 to 359.6 degrees stabilized
magnetic heading
B ASCII hex 0x00
C ASCII hex 0x00
Status ASCII hex 0x43
D ASCII hex 0xAA
CR Carriage return, ASCII hex 0x0D
LF Line feed, ASCII hex 0x0A

F.3 Furuno Output

The Furuno output is a proprietary message format typically
used with Furuno and other brands of radars and autopilots. Two
user-configurable options are available: true or magnetic heading
and 25 millisecond (40 Hz) or 200 millisecond (5 Hz) data rate.
The default rate is 200 millisecond/5 Hz.

F.3.1 Optional Stepper Components

Figure F-1 An optional interface unit is available to generate a stepper
Stepper Interface output. The stepper interface uses an NMEA HDM or HDT serial
message input to generate the stepper signal format.
The stepper signal replaces traditional gyro outputs used with
satellite communication systems, autopilots, and steering
displays. The Stepper Interface unit is shown in Figure F-1 while
the specifications are presented in Table F-6.

Please refer to the Stepper Interface User Manual for specific

wiring instructions.

F-4
 Data Outputs

Stepper Interface Table F-6

Dimensions 10.5" (267 mm) x 5.8" (147 mm) x 2.3" (58 mm) Stepper Interface Specifications
Weight 13 oz (370 gm)
Input NMEA 0183
Stepper Output 3, 6, 12, 24 steps/degree
Output Voltage 5v standard (30-70v option also available: Part
Number 19-0089)

Stepper Voltage Converter

A Stepper Voltage Converter (KVH Part Number 19-0089) is
needed when the receiving stepper device employs a reference
voltage greater than the 5 volt maximum available from the
Stepper Interface. The converter is wired directly between the
Stepper Interface output and the receiving equipment to provide
the necessary reference voltage. An external 6-70v DC power
supply is required to provide the necessary voltage to this device.
Figure F-2 on the following page shows the Stepper Voltage
wiring connections and wiring diagram.

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TracVision G6 Installation and Technical Manual

Figure F-2
Optional 6-70v Stepper Voltage
Converter Wiring Diagram

Interface Box Function Core Color Interface Connector

Terminal Terminal Number
1 Step Line 1 Red 23
2 Step Line 2 Yellow 22
3 Step Line 3 Green 21
4 OV Common Blue 24

5 Step O/P Line 1 -VE Switch Line (Open Drain) Load

negative 6 Step O/P Line 2 -VE Switch Line (Open Drain) Load
logic
7 Step O/P Line 3 -VE Switch Line (Open Drain) Load
8 +VE Supply Out
9 -VE Supply Out
positive 10 Step O/P Line 3 +VE Switch Line (Open Drain) Load
logic 11 Step O/P Line 2 +VE Switch Line (Open Drain) Load
12 Step O/P Line 1 +VE Switch Line (Open Drain) Load

13 Step Supply -VE

14 Step Supply +VE (15-70v DC)

6-70v DC input from converter power supply

The step supply is internally fused at 1 amp. Step output lines are opto-isolated from step input lines.

Fuse 1A

14

Fuse 1A 13
4 12
3 11
2 10
1 9
8
7
6
5

F-6
 Maintenance Port Parser Commands

Appendix G
Maintenance Port
Parser Commands
TracVision G6 system parser commands are parsed when the
system receives an ASCII carriage return (Hex 0D). An ASCII line
feed (Hex 0A) is permitted but is ignored in any transmitted
command. All system responses are terminated with an ASCII
carriage return followed by a line feed and ending with either an
acknowledge character (ASCII > (Hex 3E)) or a not-acknowledge
character (ASCII ? (Hex 3F)). The parser commands are shown
below in boldface capital letters but they are not case-sensitive. In
most cases the command is responded to with an echo; that is, if
you type ZAP, for example, and press “ENTER” the response
will be the command you have entered. For other commands the
response is specific for each command, such as VERSION,
STATUS or HELP.

G.1 System Commands

Software Version Table G-1
Function: reports software version and system type System Commands
Command: VERSION
Argument: none
Response: KVH TVG6 Rev X - Version X.XX - XXX Motors

System Status Report

Function: reports general system status
Command: STATUS
Argument: none
Response: system status string

Initialize/Restart the System

Function: initializes the system (perform a soft reset)
Command: ZAP
Argument: none
Response: echoes the command, then reinitializes the system

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TracVision G6 Installation and Technical Manual

Help on Parser Commands

Function: lists parser commands
Command: HELP
Argument: none
Response: print a list of all parser commands

Calculate Skew Angle

Function: report skew angle of the current satellite
Command: SKEWANGLE
Argument: none
Response: SKEW ANGLE = XXXX.X

G.2 Manual Positioning Commands

To execute the following commands, first put the Antenna Unit in
idle mode by typing HALT and pressing “ENTER.” Positioning
commands may be entered after the antenna comes to rest.

Table G-2 Azimuth Angle

Manual Positioning Commands Function: commands a manual azimuth angle that the
mechanism moves to
Command: AZ,xxxx (range is 0000-3599)
Argument: desired azimuth angle of the mechanism relative to
external magnetic reference, or baseplate fwd,
000°-359.9°
Response: echoes the command; mechanism moves at a
fixed velocity

Elevation Angle
Function: commands a manual elevation angle that the
mechanism moves to
Command: EL,xxx (range is 100-850)
Argument: desired elevation angle of the mechanism relative to
up, or external sensor attitude reference, 10.0°-
85.0°
Response: echoes the command; mechanism moves at a
fixed velocity

G-2
 Maintenance Port Parser Commands

Azimuth CW Step
Function: commands a 0.1 deg CW manual step in azimuth
angle
Command: 6
Argument: none
Response: echoes the command

Azimuth CCW Step

Function: commands a 0.1 deg CCW manual step in azimuth
angle
Command: 4
Argument: none
Response: echoes the command

Elevation UP Step
Function: commands a 0.1 deg UP manual step in elevation
angle
Command: 8
Argument: none
Response: echoes the command

Elevation DOWN Step

Function: commands a 0.1 deg DOWN manual step in
elevation angle
Command: 2
Argument: none
Response: echoes the command

G.3 Operational Commands

Tracking Mode
Table G-3
Function: starts active tracking of the satellite Operational Commands
Command: TRACK
Argument: none
Response: echoes the command

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TracVision G6 Installation and Technical Manual

Idle Mode
Function: halts active tracking and conical scan, then enters
idle mode
Command: HALT
Argument: none
Response: echoes the command

Current Cable Wrap Angle

Function: sets or reports current cable wrap angle, defined as
0° (CCW limit) to 700° (CW limit); the value is
expressed as 0000-7000 with an implied decimal
Command: WRAPANGLE,xxxx
Argument: the desired cable wrap angle setting
Response: Wrap Angle = xxxx

G.4 Tracking and Conical

Scan Commands
Table G-4 Target Location
Tracking and Conical Function: reports the target location in antenna frame. Data
Scan Commands format is E### for elevation in degrees 000-900 and
A#### for azimuth in degrees 0000-3599 with
implied decimals
Command: TGTLOCATION
Argument: none
Response: Target Location= A = E###, A####
B = E###, A####

Analog Signal Strength Report

Function: reports signal strength from RF detector circuit in
A/D counts (000-FFF Hex)
Command: SIGLEVEL
Argument: none
Response: Signal Strength = xxxx

G-4
 Maintenance Port Parser Commands

G.5 Sensor Module Commands

Report Platform Attitude
Table G-5
Function: reports vessel attitude indicated by sensor module Sensor Module Commands
Command: ATTITUDE
Argument: none
Response: Pitch +/-pp.p, Roll +/-rr.r, Yaw yyy.y

Compass Calibration Score

Function: reports compass calibration score
Command: CALSCORE
Argument: none
Response: Cal Score = xxx

Compass Calibration Enable

Function: enables the sensor module compass calibration
Command: CALON
Argument: none
Response: echoes the command

Compass Calibration Disable

Function: disables the sensor module compass calibration
Command: CALOFF
Argument: none
Response: echoes the command

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TracVision G6 Installation and Technical Manual

G.6 RF Board Commands

Table G-6 Serial Communications, Status/Polarization Report, Tone Changes
RF Board Commands Function: start serial communications, reports status &
polarization/tone changes
Command: @S
Response: S,s,p,b,m <cr> every 5 seconds until ><cr>is
returned from system software
Where: s = Satellite (a = Primary, b = Secondary)
p = Polarization (v = Vertical, h = Horizontal, x = No
LNB Power)
b = Band (h = High Band, l = Low band, g = Latin
America, u = USA)
m = Mode (v = Valid, i = Invalid)*
* The Mode bit is used to evaluate the Satellite, Polarization & Band
combination vs. the Frequency/Symbol Rate/FEC currently in RAM. This
bit will be set to invalid if the Frequency for the selected combination is
set to 0x0000; otherwise it will be set to valid. For example the Mode bit
will be set to invalid when the frequency is set to 00000 to indicate that
there is not a frequency to track for the LNB tone and voltage setting.

Report RF Tracking Parameters

Function: reports all RF tracking parameters for primary &
secondary satellites*
Command: @SATCONFIG
Response: F,x,fffff,S,C,ID,P,B,D <cr>
Where: x = Satellite (a = Primary, b = Secondary)
fffff = Frequency in MHz (00000 and 10700 to
12700)
S = Symbol rate in Mbit/Sec (1000 to 29999)
C = FEC code rate (valid rates = 12, 23, 34, 56,
67, 78)
ID = Satellite Network ID in hexidecimal format
(valid range = 0x0000 to 0xffff hex)
P = LNB Polarization (v = Vertical, h = Horizontal)
B = the LNB down conversion frequency (l=low,
h=high, G=Latin America, U=USA)
D = decoding type (0=test, 1=DSS-A, 2=DSS-B,
3=DVB)
* This command dumps all eight combinations of the
Satellite/Freq/Sym/FEC/ID/POL/Band/Decode currently stored in RAM.

G-6
 Maintenance Port Parser Commands

Set RF Tracking Parameters

Function: sets RF tracking parameter
Command: @SATCONFIG,X,N,F,S,C,ID,P,B,D<cr>
Response: Echoes the input data
Where: @SATCONFIG = directs data to the RF Board
X = satellite location A or B
N = satellite table # (98 & 99 are slots for user-
configured satellites)
F = frequency in MHz (either 00000 or a range from
10700 - 12700)
S = the satellite transponder symbol rate in
Mbit/second (01000 - 29999)
C = the FEC code (e.g., 12, 23, 34, 56, 67, 78)
ID = the satellite network ID in hexidecimal format
(0x####)
P = the LNB polarization (v=vertical, h=horizontal)
B = the LNB down conversion frequency (l=low,
h=high, G=Latin America, U=USA)
D = decoding type (0=test, 1=DSS-A, 2=DSS-B,
3=DVB)
ID Match/Decoded Network ID
Function: report ID match and decoded network ID
Command: @CHECKID
Response: Y,0X####
N,0X####
Y,NoID
N,NoID
Where: Y = yes
N = no
0X#### = network ID
NoID = satellite unidentified

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G.7 Installation Commands

Table G-7 Set/Report GPS Position
Installation Commands Function: reports or sets default GPS position
Command: GPS<cr>
GPS,XX,D,YYY,E
Response: GPS = XXD YYYE<cr>
GPS: XXD YYYE
Where: XX = latitude (0-90)
D = S (South) or N (North)
YYY = longitude (0-180)
E = E (East) or W (West)

Report Satellite Names

Function: report names for satellites A and B
Command: SATINSTALL
Response: SATINSTALL,<sat_a_name>,<sat_b_name>

Report Configured Satellite Names

Function: report names for all configured satellites
Command: SATLISTA
Response: SATLISTA,<sat_name1>,...,<sat_nameX>

Report Valid Satellite B Selections

Function: report names for all valid satellite B selections for a
given satellite A selection
Command: SATLISTB,<sat_a_name>
Response: SATLISTB,<sat_a_name>,<sat_b_name1>
...,<sat_b_nameX>

Install Satellite Pair

Function: installs satellites A and B as the satellite pair
Command: SATINSTALL,<sat_a_name>,<sat_b_name>
Response: If valid pair, echoes the input data
If invalid pair, returns error message

G-8
 Maintenance Port Parser Commands

Configure Longitude of a User-configurable Satellite

Function: configures one of the user-configurable satellites
with the longitude provided
Command: SATCONFIG,USERX,YYY,Z,D,L
Response: If valid pair, echoes the input data
If invalid pair, returns error message
Where: X = 1 or 2
YYY = longitude (0-180)
Z = E (East) or W (West)
D = decoding type (0=test, 1=DSS-A, 2=DSS-B,
3=DVB)
L = LNB polarization (C=circular, L=linear)

G.8 Debug Commands

Report Offset Angles
Table G-8
Function: reports system offset angles
Debug Commands
Command: OFFSETS
OFFSETS,XXXXX,YYYY
Response: Offsets= XXXXX.X XXXXX.X
Where: X = new azimuth offset (-1800 - 1800)
Y = new elevation angle (-450 - 450)

Apply Default Values to Default Satellites

Function: updates the default satellites to the default values
Command: SATPAIR,X
Response: displays numerous frequency commands and
reports “Satellite Installation Complete”
Where: X = 0 (satellites default to Astra & Hotbird)
or
X = 1 (satellites default to Expressvu and
EchoStar 119)
or
X = 2 (satellites default to DSS_101 and
DSS_119)
or
X = 3 (satellites default to Galaxy West and
None)

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TracVision G6 Installation and Technical Manual

Report Last Satellite Tracked/Update Value

Function: reports the last satellite tracked or updates the last
tracked satellite to the value input if it is different
from the current value
Command: LASTSAT
LASTSAT,X
Response: Last = <sat_name>
Where: X = A (updates to satellite A)
or
X = B (updates to satellite B)

G-10
 Predefined Satellite Configurations

Appendix H
Predefined Satellite
Configurations
As noted previously, your TracVision G6 comes programmed
with the satellite configurations for seven European, seven North
American, and one Latin American satellite services. For your
reference, those configurations are listed below. These
configurations are current as of February 14,2001, and are subject
to change by the satellite service providers.

Satellite F,S,C,ID,P,B,D Configuration Definitions

Astra 1 11778,27500,34,0x0020,V,H,3 F = Frequency

11742,27500,34,0x0020,V,L,3
12344,27500,34,0x0035,H,H,3 S = Transponder symbol rate
11876,27500,34,0x0020,H,L,3 C = FEC code
Astra 2N 11778,27500,23,0x0020,V,H,3 ID = Satellite network ID
00000,27500,34,0x0000,V,L,3
11914,27500,23,0x0020,H,H,3 P = LNB polarization (vertical or
00000,27500,34,0x0000,H,L,3 horizontal)

Astra 2S 11817,27500,23,0x0020,V,H,3 B = LNB band (high or low band)

00000,27500,34,0x0000,V,L,3
D = Decoding type (3 = DVB)
11798,27500,23,0x0020,H,H,3
00000,27500,34,0x0000,H,L,3
Hispasat 12152,27500,34,0x0031,V,H,3
11660,27500,34,0x0031,V,L,3
12154,27500,34,0x0031,H,H,3
11522,27500,34,0x0031,H,L,3
Hotbird WB 12673,27500,34,0x013E,V,H,3
11464,27500,34,0x013E,V,L,3
12654,27500,34,0x013E,H,H,3
11642,27500,34,0x013E,H,L,3
Sirius 12130,27500,34,0x03E8,V,H,3
00000,27500,34,0x0000,V,L,3
12108,27500,34,0x0001,H,H,3
00000,27500,34,0x0000,H,L,3
Thor 12226,28000,78,0x0046,V,H,3
11309,24500,78,0x0046,V,L,3
12322,27800,34,0x0046,H,H,3
11229,24500,78,0x0046,H,L,3

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North American Satellites

Satellite F,S,C,ID,P,B,D
ExpressVu 12603,20000,56,0X0100,V,U,3
12603,20000,56,0X0100,V,U,3
12384,20000,56,0X0100,H,U,3
12384,20000,56,0X0100,H,U,3
Echostar 61 12577,20000,34,0X1002,V,U,3
12577,20000,34,0X1002,V,U,3
12358,20000,34,0X1002,H,U,3
12358,20000,34,0X1002,H,U,3
Echostar 110 12456,20000,34,0X1006,V,U,3
12456,20000,34,0X1006,V,U,3
12383,20000,34,0X1006,H,U,3
12383,20000,34,0X1006,H,U,3
Echostar 119 12374,20000,34,0X1004,V,U,3
12374,20000,34,0X1004,V,U,3
12381,20000,34,0X1004,H,U,3
12381,20000,34,0X1004,H,U,3
Echostar 148 00000,20000,34,0X1004,V,H,3
00000,20000,34,0X1004,V,U,3
00000,20000,34,0X1004,H,H,3
00000,20000,34,0X1004,H,U,3
DIRECTV 101 12368,20000,67,0X0000,V,U,2
12368,20000,67,0X0000,V,U,2
12238,20000,67,0X0000,H,U,2
12238,20000,67,0X0000,H,U,2
DIRECTV 119 12374,20000,34,0X1004,V,U,3
12374,20000,34,0X1004,V,U,3
12381,20000,34,0X1004,H,U,3
12381,20000,34,0X1004,H,U,3

Latin American Satellites

Satellite F,S,C,ID,P,B,D
Galaxy 8I West 11685,20000,23,0X0001,V,G,1
11685,20000,23,0X0001,V,G,1
11685,20000,23,0X0001,H,G,1
11685,20000,23,0X0001,H,G,1
Galaxy 8I East 11924,20000,23,0X0001,V,G,1
11924,20000,23,0X0001,V,G,1
11924,20000,23,0X0001,H,G,1
11924,20000,23,0X0001,H,G,1

H-2
 KVH Industries Limited Warranty
TracVision G6
Limited Warranty on Hardware
KVH Industries, Inc. warrants the KVH product purchased against defects in materials for a period of TWO (2) years
and against labor costs for a period of ONE (1) year from the date of original retail purchase by the original purchaser.
It is the customer’s responsibility to verify the date of purchase by returning the warranty card included with the
product to KVH within 30 days of purchase, or by providing a copy of a dated sales receipt for the KVH product under
warranty with the warranty claim. If this date cannot be verified, the warranty period will begin 30 days after the date of
manufacture of the original product purchased.
If you discover a defect, KVH will, at its option, repair, replace or refund the purchase price of the product at no charge
to you, provided you return it during the warranty period, transportation charges prepaid, to the factory direct. Please
attach your name, address, telephone number, a description of the problem and a copy of the bill of sale or sales
receipt as proof of date of original retail purchase, to each product returned to warranty service. Alternatively, you may
bring the product to an Authorized KVH dealer/distributor for repair. If the product was installed by an Authorized KVH
dealer/distributor (identified with the KVH Authorized dealer/distributor list), KVH will cover the dealer’s/distributor’s
labor charges for warranty repairs, provided the dealer/distributor contacts KVH for pre-approval of the charges.
This Limited Warranty does not apply if the product has been damaged by accident, abuse, misuse or misapplication
or has been modified without the written permission of KVH; if any KVH serial number has been removed or defaced;
or if any factory-sealed part of the system has been opened without authorization.

Return Authorization
A Return Material Authorization is required prior to returning the product to KVH Industries. Please call our Technical
Support Department at +1 401 847-3327 or send an e-mail to [email protected] to obtain the RMA number. Write the
number in large, clear characters on the outside of the box. To avoid confusion and misunderstandings, shipments
without an RMA number clearly visible on the outside box will be refused and returned to you at your expense. If
possible, use the original box and packing material to protect the equipment from damage in shipment. KVH assumes
no responsibility for warranty shipments from the customer to the factory if not shipped in the manner prescribed
above.
THE EXPRESS WARRANTIES SET FORTH ABOVE ARE THE ONLY WARRANTIES GIVEN BY KVH WITH
RESPECT TO ANY PRODUCT FURNISHED HEREUNDER; KVH MAKES NO OTHER WARRANTIES, EXPRESS,
IMPLIED OR ARISING BY CUSTOM OR TRADE USAGE, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF
MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. SAID EXPRESS WARRANTIES SHALL
NOT BE ENLARGED OR OTHERWISE AFFECTED BY TECHNICAL OR OTHER ADVICE OR SERVICE PROVIDED
BY KVH IN CONNECTION WITH ANY PRODUCT.
KVH's liability in contract, tort or otherwise arising out of or in connection with any product shall not exceed the price
paid for the product. IN NO EVENT SHALL KVH BE LIABLE FOR SPECIAL, PUNITIVE, INCIDENTAL, TORT OR
CONSEQUENTIAL DAMAGES OR LOST PROFITS OR GOODWILL (INCLUDING ANY DAMAGES RESULTING
FROM LOSS OF USE, DELAY IN DELIVERY OR OTHERWISE) ARISING OUT OF OR IN CONNECTION WITH THE
PERFORMANCE OR USE OR POSSESSION OF ANY PRODUCT, OR ANY OTHER OBLIGATIONS RELATING TO
THE PRODUCT, EVEN IF KVH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
If any implied warranty, including implied warranties of merchantability and fitness for a particular purpose, cannot be
excluded under applicable law, then such implied warranty shall be limited in duration to ONE (1) YEAR from the date
of the original retail purchase of this product by the original purchaser.
Some states/countries do not allow the exclusion or limitation of implied warranties or liability for incidental or
consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights which vary from state/country to state/country.
 GyroTrac Wiring Quick Reference Guide

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
+12VDC

White/Orange

Orange/White
Ground

White/Green

Green/white
White/Blue

Blue/White
Ship’s Data H

Power Data L
(11-16 Vdc) Ground
Furuno
IRD Ground Cable Shift H Data
(to IRD)
Shift L

Ground
KVH Display
Port #1 Power

RS-422 TX1A(+)
NMEA, Cetrek TX2A(+) Port #2
TX1B(-)
KVH Data RS-422
Ground
4800 baud TX2B(-) NMEA, Cetrek
KVH Data
Ground
4800 or 9600
baud

Ground
Sine/Cosine
(3-wire or Ref Serial Port 3 is unavailable
4-wire) Cosine (inverted)
for data output while the
system is connected to a
Refer to Cosine
TracVision G6 antenna.
Section 2.4.5 Sine (inverted)
for complete
wiring details. Sine

Ground GPS/Ship’s
GPS A+ or HDG A+
Gyro RXD+ Gyro Data
Gyro RXD- GPS B- or HDG B- Input
GyroTrac Sensor RS-422 @
Gyro TXD-
Module Cable 4800 bps 8.N.1
Gyro TXD+

Gyro Power
KVH Display
Power Duplicate
(pass-through)
TX1A(+) Port #1
Wiring Color Code Definitions
First Color: Wire TX1B(-) RS-422
Second Color: Tracer NMEA, Cetrek
Ground KVH Data

TVG6 T/M Back Cover Rev. C

4800 baud
A detailed wiring diagram and complete
instructions have been provided in
Section 2.4, "Wiring the TracVision G6
System Components."

KVH Industries, Inc. KVH Europe A/S

50 Enterprise Center Middletown, RI 02842 U.S.A. Ved Klaedebo 12 2970 Hoersholm Denmark
Phone: (401) 847-3327 Fax: (401) 849-0045 Phone: +45 45 160 180 Fax: +45 45 867 077
E-Mail: [email protected] Internet: http://www.kvh.com E-Mail: [email protected] Internet: http://www.kvh.com

KVH® and TracVision® are registered trademarks of KVH Industries, Inc.