DATA SHEET FOR ESTER PROCESSING REACTOR(R-02)
Sl No. Parameter Specifications
1.0 Equipment No. R-02
2.0 Quantity 1 No.
3.0 Capacity i) Working capacity 10 Cu M
ii) Volumetric capacity 11.8 Cu.M
4.0 Design Specific Gravity Client to specify correctly
5.0 Design Viscosity Client to specify correctly
6.0 Solids Loading <20% by weight
7.0 Design Conditions :
7.1 Code of Construction ASME SEC. VIII.DIV.-I
Shell Limpet Coil
7.2 Design Pressure Full Vacuum [ 760 MM Hg ] 3.3 Kg/cm2g
o o
7.3 Design Temperature 290 C 300 C
7.4 AT Pressure Vacuum 3.3 Kg/cm2g
7.5 Min. Design Metal 0oC 0oC
Temperature
7.6 Hydro test Pressure Full of Water 4.95 Kg/cm2g
7.7 Corrosion Allowance 1 mm. 2 mm.
7.8 Radiography Refer attached drawing None
7.9 Joint Efficiency 0.85 0.7
8.0 Material of Construction :
8.1 Material ASTM SA 240 SS-316 (Shell & Bottom) Pipe ASTM A 106 or A-36 plate
material
8.2 Flanges ASTM A 240 SS-316 SA 105, SA 516-70, SA266-2
8.3 Nozzles ASTM A 240 SS-316 SA 53-B, SA106-B
8.4 Agitator & Limpet Closure SA 36
8.5 Support Lugs SA 516-70 SA 516-70
8.6 Lifting Lugs SA 516-70 SA 516-70
8.7 Bolt & Nuts (External) Fasteners Internals : A 193 - B7, ASTM /A194 - 2H
8.8 Gaskets Spiral wound gasket with corrugated SS-316 inserts as per API 601 up to 24"
8.9 Bottom Guide & Central Incoloy
Bush
OWNER:
SBU : G & L BALMER LAWRIE & CO. LTD.
ENGINEERING & PROJECT DEPARTMENT
PROJECT: 21, NETAJI SUBHAS ROAD, KOLKATA-700001, India
Modernization Project of Grease Processing & Lube Oil Blending Plant, DOC / DATA SHEET NO : 240 – 04 – 02 – 001
KOLKATA
DATE SIGN
PREPARED BY RKP
CHECKED BY GCS
APPROVED BY CRM
VETTED BY TECHNICAL
COLLABORATOR
REV DESCRIPTION BY DATE SHEET 1 OF 3
This Data Sheet is a property of Balmer Lawrie and shall not be copied/reproduced and/or disclosed without written consent of Balmer Lawrie
Sl No. Parameter Specifications
9.0 Dimensions :
Shell Limpet Coil
9.1 Vessel ID : 2100 MM , ST.HEIGHT : 3000 MM Ref. attached G.A. Drawing
9.2 Thickness 16 mm As per thickness of Sch. 80 pipe
9.3 Top & Bottom Top - Dished End, Bottom - Dished End, for thickness and other details ref. attached G.A. drawing
9.4 Heating Coils Seamless CS pipes as per ASTM A 106 sch 80, pitch 120MM.
Note : Thickness of various parts of the vessel mentioned above are approximate and the same shall be provided as per process &
design requirement of the vessel.
10.0 Agitator / Mixer:(Process Data)
10.1 Type Paddle wheel typical type (refer attached drawing)
10.2 Sweep N/A
10.3 RPM 140 RPM ( for other details ref. attached G.A. drawing)
10.4 Bearing Bottom bush Steady bearing with combination of Thrust Bearing and guide bush
10.5 Shaft For details ref. attached G.A. drawing
10.6 Shaft Seal Double mechanical seal suitable for sealing vacuum upto 760MM Hg with forced lubrication system & integrated nitrogen
accumulator.
10.7 Coupling For details ref. attached G.A. drawing
10.8 Mixing Element Refer attached G.A. drawing
10.9 Baffles 4 Nos. baffle 120MM with and 10MM thk.
11.0 Motor :
11.1 Type Squirrel Cage Induction Motor, TEFC, Variable Frequency Drive speed control, energy efficient FLP{ Flameproof} type
11.2 Voltage 440V (+-) 10%, 50c/s,(+-)5%, AC Supply
11.3 Fault level 25 KA (1 sec)
11.4 Method of Starting star_delta Starter
11.5 Phase 3-Phase
Connection : As per requirement of DOL
No. of terminals :Bidder to furnish
11.6 Cable Size Terminal box shall be suitable for 55 kW motor
11.7 Design Ambient 40 deg celcious
Temperature
11.8 Enclosure Type IP – 55
11.9 Insulation Class Class F with Temp. rise restricted to Class B
OWNER:
SBU : G & L BALMER LAWRIE & CO. LTD.
ENGINEERING & PROJECT DEPARTMENT
PROJECT: 21, NETAJI SUBHAS ROAD, KOLKATA-700001, India
Modernization Project of Grease Processing & Lube Oil Blending Plant, DOC / DATA SHEET NO : 240 – 04 – 02 – 001
KOLKATA
DATE SIGN
PREPARED BY RKP
CHECKED BY GCS
APPROVED BY CRM
VETTED BY TECHNICAL
COLLABORATOR
REV DESCRIPTION BY DATE SHEET 2 OF 3
This Data Sheet is a property of Balmer Lawrie and shall not be copied/reproduced and/or disclosed without written consent of Balmer Lawrie
Sl No. Parameter Specifications
11.x Type of explosion Flame Proof type
protection
11.xi Manufacturers Siemens / Equivalent
11.xii Coupling type Flexible : Input Coupling[ High torque resilient coupling]
11.xiii Motor Rating Ref. attached GA Drawing
12.0 Gear Unit Bidder to specify
13.0 Nozzles Index :
As per attached GA Drawing
14.0 Other Conditions :
14.1 Vessel Mounting : Vessel shall be mounted on lugs (4 Nos.)
14.2 All mating flanges along with bolts / nuts & gaskets for all the nozzles flanges shall be included by the vendor's scope of supply.
14.3 Vessel Fabricator shall provide Insulation cleats
14.4 For painting,surface preparation shall be done as per SSPC-SP-10 (blast cleaning as per SA 2 1/2). One (1) coat of inorganic zinc silicate coating of 65-
75 micron DFT shall be provided at shop. For finish painting, 2 coats of of heat resistant Anti-corrive Aluminium paint .[ Total DFT : 250
microns
14.5 Variable Frequency Drive (VFD) & Starter for the motor included in the scope of supply,which shall be approved by the owner before procurement
14.6 Size, rating, orientation (angle to kettle axis) and facing finish (RF / FF) of nozzles for vessel shall be verified and confirmed to the vendor prior to
fabrication.
14.7 Performance guarantee run shall be demonstrated by vendor
14.8 Bidder shall submit their experience details with list of similar units supplied by them and in trouble free operation for at least last 3-years along with the bid
for purchaser review and pre-qualification.
OWNER:
SBU : G & L BALMER LAWRIE & CO. LTD.
ENGINEERING & PROJECT DEPARTMENT
PROJECT: 21, NETAJI SUBHAS ROAD, KOLKATA-700001, India
Modernization Project of Grease Processing & Lube Oil Blending Plant, DOC / DATA SHEET NO : 240 – 04 – 02 – 001
KOLKATA
DATE SIGN
PREPARED BY RKP
CHECKED BY GCS
APPROVED BY CRM
VETTED BY TECHNICAL
COLLABORATOR
REV DESCRIPTION BY DATE SHEET 3 OF 3
This Data Sheet is a property of Balmer Lawrie and shall not be copied/reproduced and/or disclosed without written consent of Balmer Lawrie
