TSAUTOP (HANGZHOU) DECORATION FILM CO., LTD.

1600G Piezoelectric printer instruction

Catalog
Introduction.................................................................................................................................2

Chapter One notice for use......................................................................................................... 3

1.1 The power supply security................................................................................................ 3

1.2 Operation Cautions........................................................................................................... 3

1.3 Location of the installation and use of environmental considerations..............................4

1.4 The ink's put and precautions for use................................................................................4

Chapter Two machine introduction and The preparation for a figure........................................ 5

2.1 Machine assemble.............................................................................................................5

2.2 The introduction of keypad...............................................................................................8

2.3 The installation of print carrier......................................................................................... 9

2.3.1 The distance between nozzle and printing carrier..........................................................9

2.4 Ink installation/precaution for use.................................................................................... 9

2.5 The five dynasties head nozzle installati and connection method.................................. 11

2.6 The explain of ink sequence arrangement...................................................................... 12

2.7Car board and data line installation instruction…………………………………………… 13
Chapter Three Operating instructions.......................................................................................14

3.1 Starting up.......................................................................................................................14

3.2 The use of the calibration tool........................................................................................ 14

Chapter Four software installation.............................................................................. 15

4.1 The installation of Montana and the printer Settings......................................................21

Chapter Five Maintenance items...................................................... 错误！未定义书签。

5.3 Warranty service............................................................................................................. 28

5.3.1 Guarantee clause...................................................................................................... 28

5.3.2 Product warranty policy...........................................................................................28

5.3.3 The warranty scope..................................................................................................28

Chapter Six The common failures and solutions...................................................................... 28

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 TSAUTOP (HANGZHOU) DECORATION FILM CO., LTD.
1600G Piezoelectric printer instruction

Introduction

Dear customer thank you for your purchase and use of our company’s

products. Please be sure to read the instruction book before you use the

product，It can help you quickly learn and skilled use of this product.

This instruction book can effectively help you to solve the problems in

the process of installation and use，Please make sure to keep it，and put

it in easy to find，in order to use again in the future.

This pictorial machine is a mechatronics device ，There are both fine

organization structure, and complicated electronic circuit

system.Institutions in part with precision of the print head, in the process

of moving and using slightly to avoid collision and vibration.To ensure

that the work site clean and with no obvious dust around the machine.Part

of the circuit have important CPU, m emory and other sensitive electronic

devices.When start up the machine must be connected to ground electrode

to avoid electrostatic causing other malfunction.This equipment can not

be used in damp environment .

You are using the method of operation and maintenance process

directly determines the pictorial machine’s length of life ，a nd

machine's daily work . So once again remind you must read this manual

carefully, operation, maintenance, maintenance as required.So as not to

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1600G Piezoelectric printer instruction

cause the machine can't leak ink, ink and other abnormal phenomenon

occurred.

Chapter one notice for use

Chapter one notice for use
1.1 The power supply security
A 、 power ：one-way communication 50Hz 220V or 110V AC(±10%) 。
Maximum power machine ：2200W ，print power 100W 。
B、 Only can use the printer in the label logo type of power supply . according to
different countries and regions, may choose 110 v or 110 v ac power
C、 Will all of the devices connected to a properly grounded outlet, avoid the use of
sockets and frequent switching between the on and off the equipment (e.g., duplicator,
air conditioning system) in the same loop
D、 Avoid the use of controlled by the switch on the wall or automatic timer socket.
E、Make your computer system away from potential interference sources ，for
example: the speaker or wireless phone stand.
F、 Do not use damaged or broken power cord
G、 If you use the additional power cord, bear in mind that the insertion of the
additional power equipment total amperes do not exceed the rated amperage of the
power supply,In addition, remember that the insertion of the all equipment on the wall
to the total number of ampere don't exceed the amperage rating of the wall outlet.
H、 Don't try to repair his pictorial machine, encounter problems please timely for
pictorial machine maintenance and technical personnel
I、 For man and machine safety, please do good earthed, specific requirements have
installed staff informed
J,Can't charged printing line plug and pull the power cord, otherwise will causes the
damage of the main board.
1.2 Operation cautions
A、 Always turn off the power switch to using pictorial machine (pictorial machine
on
the right side of the rear power switch) . In front of the machine power supply has
not been cut off, please don't take photo electrical source plug or unplug other
related cable
B、 Please do not put the machine tools or other items with the print platform or on
flat,
so as not to slow to clean up before the machine's operation cause unnecessary losses.
C、 Before handling pictorial machine, please make sure you print the car has been
fixed in initial position。
D、When print the picture,the paper machine(prevent become warped piece) must be
used，in case ofn paper by partial and blowing nozzle.

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E、 Someone must watch when the machine work.(the machine must be operated by
professional operators).
F、 Encoder atrip should be regularly check to see if clean and damaged，if dirty
should use cotton swap dipped in alcohol to clean.
G、 guide should be regularly check to see if clean;It is recommended to use 1 to 2
months to be above the guideway butter (or parts of lubricating oil, etc.), decrease the
slider friction.
H、Regularly check the maintenance station cleaning job.
I、 Don't let the nozzle left under the maintenance station exposed to the air for a
long time. J、 Abnormal shutdown condition;Do not manually pull the car quickly,
should let its boot
automatically back to the warehouse.
K、Regular maintenance of machine, reducing dust, the ink on the influence of the
machine
L、 Note: the machine must be connected to ground;When the dry air, static problem
that nots allow to ignore, when using some lamination and light medium, take
electrostatic charge (especially when into the paper work soon).Electrostatic charge
can lead to the machine and the card security is damaged, will take the ground wire is
the only way to electrostatic discharge. Because the static power
itself is a huge, so when charged the ink head operation, ensure that the hands have
discharge (contact grounding metal body or wear in addition to electrostatic bracelet),
otherwise easy to cause damage of the board and the nozzle.
1.3Location of the installation and use of environmental considerations
A、please make the pictorial machine in level, stability, and greater than pictorial
machine in the plane.If pictorial machine tilt or have a certain Angle, the normal work
of the machine could not be performed
B、 to set aside enough space around the pictorial machine to ensure the normal
ventilation of pictorial machine.
C、 make the printing machine be placed in close to the wall outlet in order to easy
to plug plug.
D、 avoid in the place of the drastic change of temperature and humidity, easy to use
pictorial
machine.Avoid printer by direct sunlight, strong light or heat source.
E、 pictorial machine using temperature: 18 to 26 degrees Celsius;Humidity: 38% to
38%.To make the machine can run in the groove, please configure air conditioning
and indoor temperature and humidity meter.
F、 the machine must be far away from the noise source.
1.4 The ink is put and precautions for use
A, Please put the ink bottle at the children can’t reach, don't let the kids drink ink
cartridges or contact.
B, if the ink stick to the skin, please wash with soap and water .If the ink splash the
eyes, immediately rinse off with clear water.
C, don't shake the ink bottle, so as not to cause the ink leaks.

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D, ink bottle after using for a period of time (usually for two months), immediately
take a thorough cleaning, and dry.Replace the ink bottle should pay attention to clean,
to ensure the quality of printing. E, the ink should be placed a cool storage, avoid
direct sunlight.

Chapter Two Machine introduction and the preparations

for a figure

2.1 Machine assemble

Open the packing of the machine, take out the machine parts, assemble respectively as shown in the
figure below:

4
3
5 7

Parts name：
（1）Mainbody（2）Paper release system（3）Air drying apparatus（4）Iron legs
（5）Beams（6）To support a fixed plate，（7）Foot rack（8）Paper receiver system

Foot rack installation：

1. Put left and right foot on left and right iron legs，and use( socket head bolts 8-M5X10）fixed the
caster with brake installed on the left and right foot with hex bolt 8 - M5X10)
Note: the lock in the direction shown by the arrow as shown in the figure :

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1600G Piezoelectric printer instruction

Left and right iron feet

Left and right foot

Caster with brake

2. Then make the rod installed in between them，and use the socket head bolts 4-M5X10 fix，as
shown in the figure :

Beam

Pull rod

3. Make support fixed plate and the iron legs and left and right foot（ use the socket head bolts 6-
M5X10、4-M4X6 fix.Then with supportaround a fixed plate (4 - M6X25 with hex bolts) on both
ends fixed,put the (10)assembled paper electric module and (11)paper receiver module into the
aluminum pipe respectively,then put the paper expansion component (with straight grain handles 2

Aluminium pipe
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1600G Piezoelectric printer instruction
-M5X25) fixed on the bracket parts,as shown in the figure

4. The fan supports (hex bolts using 8 - m5x10) fixed on the iron legs around，Put the assembled air
drying apparatus (hex bolts using 8 - m4x10) fixed to the support member，As shown：

Fan
扇

5. Make support fixed plate and the iron legs and left and right foot（ use the socket head bolts 6-
M5X10、4-M4X6 fix.Then with supportaround a fixed plate (4 - M6X25 with hex bolts) on both ends
fixed,put the (10)assembled paper electric module and (11)paper receiver module into the aluminum
pipe respectively,then put the paper expansion component (with straight grain handles 2 -M5X25) fixed

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1600G Piezoelectric printer instruction
on the bracket parts,as shown in the figure

Paper release
module

6. After installation of the above steps, you can install the fuselage in leg frame, then on the round hole
location and with a socket head bolts 4 - M5X10) fixed (in the direction of the arrow shown), as
shown:

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1600G Piezoelectric printer instruction
2.2Key board instruction

1、Left and right direction key: under Ready state can move the carriage to left or right, under Menu
state can page up or down.
2、Up and down direction key:under Ready state can move paper to front or back,under Menu state
can decrease or increase value.
3、Exit key:under Menu state can return last menu,under Printing state can into adjusting
menu,increase or decrease Bidirection value or Pass step value during printing.
4、Enter key:into the main Menu page.
5、Enter key:into the main Menu page.

2.3 The installation of print carrier

Notice:This printer can use the roll material but make sure it can through straightly from backside.If it
is crinkly or worn of both sides, must cut the worn part avoid the material scrape the head surface
during printing.

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Lift up the pressure wheel before installing material,according upper figure1\2\3 to hold the material on
release system,then through the pressure wheel from backside, pull material tightly and put down
pressure wheel.

2.3.1 The distance between nozzle and printing carrier

Adjusing the carriage up and down according different thickness material,normally the best height is
1.5-2.0mm.Adjusting way: loose 4 screws which on both sides of carriage,then carriage can up and
down,after adjusting well, screw tightly.As shown in figure:

M4X8Straight line
handle screw

2.4 Ink installation/use matters needing attention

1, Ink must be far away children.

2 If the ink splash into eyes, please washing with water immediately.

3, Cleaning the ink system must using the cleaning liquid which come with the printer.
4, The ink using environment temperature suggesting is 18℃—28℃.
5, Please the ink should be placed cool room ,avoid hight or low temperature and shine directly.
6, Please using the ink immediately after open,it is not good for keeping long time.
7, If found the ink is freezing under low temperature, just let it unfreeze some hours under the normal
room temperature.
8, If the ink splash to the hands or cloths, washing with water immediately.
9,Donot try to parse the cartridge.
10, The ink is a chemical product,please deal with the empty bottle and waste ink tank with correct
way,avoid dirty environment.Please clean the ink system with cleaning liquid before install it.
11, Do not shake the dampers when installing ink,must use the ink that suitable for the printer,cannot
mix different brand ink.
12 Fill the ink slowly when stop printing,put the ink tubes into ink tank according color marked then
close the cover.Suck the ink to the dampers one by one with syringe.

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Pour ink place

Will take out the ink sac and suction

Notice:1.Donot screw the ink tank cover tightly, because the ink will reduce during printing and air
pressure will decrease inside ink tank,if cover screw tightly,the ink will go back to ink tank.
2.Please suck the ink to damper slowly,avoid damper is damaged easily.

2.4.1 Manual pumping ink

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2.5 The XP600 Epson head nozzle installation and wiring methods

Front side of head Back side of head

There are 6 ranks of each head,each rank have 180 nozzles.There are two slots of each head,as
following figure：

Connecting the
print head cables,
these sides are 29
Pins on print
head.

Connecting the print

head cables,these
sides are 30 Pins on
carriage board

There are two data cables on the carriage board and they are different.the cables on carriage side is 30
Pins,another side on print head is 29 Pins.

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2.6 Color sequence

XP600 Head color sequence: face to the printer, from left to right is: K C C M Y M .

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2.7 Carriage board and cables instruction

XP600 carriage board and cables installation

The third chapter instructions

3.1 Starting up
（1）Power on,as following switch to “—”state

Power

（2）Power off,switch to “O”position directly

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3.2 Calibration tool instruction
一、Set IP from PC.
1、Set IP
Right click on the icon in the online neighborhood - > select the local connection, right-click the
property to open the interface.

Double click the Internet protocol (TCP/IP) to open the following interface

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Choose use the following IP

address options, manually enter
the IP address 196.12.0.188，
(Note: the XP subnet mask
system, such as the 196.12.0.25:
system defaults to 255.255.255.0

2、Set IP of calibration tool

Double click calibration tool

16753

Click "set IP address" button ,will show input password window, enter 16753 digits. Change the printer
IP to: 196.12.0.25;Loca IP to: 196.12.0.188. The printerl IP address is the default address of the printer,
If you set user defined IP address from printer, the printer IP address corresponding to the user defined
IP address.After set correct IP , click "apply" button，Connect the printer and computer with network
cable，Click the "connect" button，you can use calibration tool to set parameters and operations.
Calibration software using introduction
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1600G Piezoelectric printer instruction
1）Vertical test:Calibrate physical level position of head
Run calibration tool,click more button after connecting.Click Vert test button to print the testing pattern

Adjust the physical position of the head according to the printing pattern, till the final vertical
test pattern line is straight. As following：

2）Bidirection calibration:

Click the Hidi Align button to print testing pattern：

Look the printing pattern,choose the best straight line,then adding

corresponding value,click save.For example -3 is the best straight
line,the result is 17+(-3)=14,input 14 instead 17 and click save.
3）Pass step calibration

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Click Step align to print the testing pattern：

Measure the distance of two arrows position and unit using mm.Input the distance value to blank
box,click calculate button,the calibration parameter will instead original value,click save.You
also can input the calibration parameter manually and click save.
4）Print setup

Print setup: 1.Set print direction,2.Set feather effect,3.Speed.

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1600G Piezoelectric printer instruction
5）Advanced setup
Click advanced setup button,input password:16753 into advanced setup menu：

1、Voltage type:choose Std,default setting.

2、Voltage adjust: Adjust the head voltage, if spray ink weak or spray out,can adjust higher this
value;if head loose ink or color too thickness, can adjust lower this value.Normally between 460-
580,standard is 512.
3、Color: Sequence from left to right as figure KCcYMm, this sequence can adjust,but if adjust
sequence here,also need to swap the damjper same as here.

6）Calibration parameters import and export

Click More button of Maintenance area will show the import and export window

After calibrate all parameters well,you can click Export profile button to save on computer,if you
change boards next time,you can import the well parameters to the new boards,it will save a lot of job
for you.

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1600G Piezoelectric printer instruction

Control panel board

Std.
Speed
Set menu High
Fan Setup
Low
Spurt
Middle
LCD Contrast
High
Auto Clean
LCD Contrast High off
Device Address
Paper starting point
Warn Paper Default address Station Pos
Device address
Maintenance Station Setup Manual addressSpurt Pos
Nozzle test
Wipe Pos
Clean nozzle
Heat Setup
Plain pump ink
Print Spurt Pos
Strong pump ink Nozzle Test
Flush
Wipe nozzle
Clean Nozzle
Cap head
Manual Pump
Ink station setting Ink station originWipe Nozzle
Mtenance
Nozzle position Flush Flash injection position

Cap Head
Wiper Position

Car headInking
position
Dev.mgr.
Device management No

Restore
Restore factory settings Default Yes Yes
No Chanese
Language
Language ChineseEnglish
Delivery Set English
Always
Formfeed
Heat Mode
Printing

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1600G Piezoelectric printer instruction

Boards instruction
Mainboard

Computer
network cable
Cable
interface
network

Conne-
cting
Connection Connected
trolley
step server car server
plate

Power
input (3)

Wiper
motor

UV lamp and front and back Ink pump

position sensor (4)

Wiper blade sensor (5)

Liquid crystal panel

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The fourth chapter the software installation

4.1 Maintop installation

1 Install Maintop Software.
First Mongolian Thai software decompression to the hard drive, and
then open the folder

Open

1.step is to extract the software

installation

Double click to open

this file for the next
step

Setting the installation path of the software, you can use the default value.

2. step Select software installation path

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1600G Piezoelectric printer instruction

Installation completed, restart the computer

3. steps to restart the computer after the

completion of the installation

Restart the computer, after the "start / program / the color electronic publishing system" to find the
"Mongolian Thai" icon, click it to start the Mongolian software.

4. step is to restart after the "start / program / the color electronic publishing
system" to find the Mongolian Thai icon, start it

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After starting the Mongolian software, select the file / printer settings Y, install the print driver.

5. step for the first time using the Mongolian Thai need
to set up the printer

Enter the printer setup interface, install the printer..."

6. step to install the printer... .

Into the installation of the printer interface, select custom printer... , ".

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1600G Piezoelectric printer instruction

7. step select custom printer... .

To find the folder which the printer driver file is inside it.

Enter the custom printer browser interface, specify the path, select the file you want to install.

8.step specifies the path, select

the file directory to install, select
the file, and open the.

Back to the printer settings interface, the newly installed "#XP600 " printer driver is set to the
printer default.

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1600G Piezoelectric printer instruction

To edit the file in maintop and output from maintop

1.To open the maintop software and press file to add a new file.

2.After seting the page size of the new file,and then to press this icon to add a pic
you want to print.

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1600G Piezoelectric printer instruction

3.To find the picyou want to print.

4.If you want to change the size of the pic,you can choose the pic you want to
change ,then right press the mouse and choose the "Frame Attribution".

5.Now you can change the size of the pic ,but after you change the width or the
length of the pic ,please remember to press the "Constrain Proportior".

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6.To press the icon in the spuare first,then it will appear the small window of the
tool for change the margin and the angulation of the pic.

7.To press "Print" then i will appear this window in the maintop----Properties.

8.To choose the pass (Attention:The PrintMedia pass should be the same as the

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Redolution pass.) and choose the Printer Port as "Y-Printer" ,then click Auto-set
Paper .

9.Finally ,to press OK --Printting

Chapter five maintenance items

5.3 Maintenance Service

5.3.1 Guarantee clause

1、Welcome to buy our products.Our company in each big and medium-sized cities
in China authorized agent maintenance centers.Such as a hardware failure, please
contact to the nearest authorized service centers.
5.3.2Product warranty policy
1、the user during the warranty period for free warranty service, please contact the
local agent.
2, if no special written instructions, we guarantee way of consumer products for the
repairing service, the user the product must be sent to the nearest authorized service
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center.If the warranty way for on-site service,the user after contact the nearest
authorized repair centers, maintenance can be for theuser.After the maintenance, the
user needs to keep maintenance center sign, authorized user maintenance record sheet,
in case of queries.
3, maintenance spare parts replacement down after all of the company.
4, users need to properly keep the warranty card, the company does not reissue any
warranty card. 5,the warranty does not include the following:
A. consumables (such as paper, ink cartridges, nozzle, etc.);
B. man-made damage or transportation damage;The damage caused by unpredictable
natural disasters;
C. users and unauthorized service institutions themselves after the disassembly and
maintenance of products;
D. because users are using does not support medium, the use of substandard print
sharing, or use is not in conformity with the provisions of the power supply failure
and damage caused by;
E. in the product of the work environment use of failure or damage;F. improperly
secured by users (such as the rat, liquid infiltration, etc.) caused by the failure and
damage;
G. because of using the self-made or non-public software, cause the damage of the
product cannot be used properly;
H. the terms of this warranty only aims at the malfunctions of the machine itself, does
not assume the resulting any joint and several liability.
5.3.3 The warranty scope
The terms of this warranty is for all over the world.

Chapter 6 The common failures and solutions

Serial fault reason solution
common fault
number：
A 、 Socket, power cord, Check the normal input
power box damage components, ensure that the
power supply box with 24V
output
After the power on B、the mother boare Exchange of insurance
the machine did insurance fuse
1 not react, small C、Trolley board power 26P data cable not seated,
frame does not supply is not normal (led not the car or the motherboard
move bright),The motherboard or output voltage
the car board is bad； abnormality; change the
car plate or the
motherboard
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D、The car motor servo Check the servo motor and
anomaly the main board connection
line; servo motor
abnormalities
A、Raster signal error Check grating bar, decoder
The car can B、The car just go left, 26P data cable plugged
move, but not to single direction movement tightly; car plate or bad
2
return to the ink motherboard; the motor
station connection line not
connected or abnormal
motor
The car can normally A、Zero sensor fault Check the sensor connection
return to the station, line
3
but will hit the right
baffle error
A、42V input exception Check the power box no 42V
output, the motherboard 42V
Nozzle test all insurance tube fuse
4 channel not out of B、Nozzle data cable Check nozzle data cable
ink
C、Car board or sprinkler Changing trolley plate or
spray head plate
Part of the A、Trolley board, sprinkler Changing trolley board,
channel is not out head anomaly nozzle plate
5
of ink, or ink B、Nozzle data cable Check nozzle data cable
anomalies
Pumping ink A、Pump, solenoid valve Check connection line,
motor, wiper abnormal pump, solenoid valve, fan
6
blade, fan B、Motherboard bad Change the motherboard
anomaly
A、 Motor connecting line Check connection line, paper
motor
7 Abnormal paper Circuit board
B、Motor drive board, main
board
A、 Do not match the IP Re set IP address as
address of the machine and required
the computer
Boot normal, print B、 Network cable, cable The replacement of cable or
the computer quality problems cable network。
8 display is not C、Plug contact network To ensure that the cable plug
online or print cable ends on the can not be affected by the
output motherboard and the car impact and towline
plate due to bad cable loosening; re plug cable,
loosening。 check whether the loosening
of the interface。
Figure is not D、Car board is bad Replacement trolley
finished, the data A、The installation disk Clean up the disk space
9
transmission is space is insufficient where the software is located
terminated or replaced by a large hard
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disk, to ensure that the
space required to play the
map is sufficient
A、 Step calibration did not Re alignment step; for
do or do not correct。 different print media need to
re calibrate step
White or
B、 Step into the school on Adjust the paper feeder, so
overlapping
10 time and different feeding that the paper is
appears when
condition when the print uniform.Calibration step in
inkjet print
painting (paper / state the same tension condition。
natural state), paper
resistance is not uniform
Print than the A、Step parameter is not Re calibrate the step or
accurate adjust the automatic
11 actual size of
compensation parameters in
long or short the
A、 Head and print medium Adjust the distance from the
distance is too high (normal nozzle to the printing
1.8-2.2mm), medium
B、42V voltage deficiency Check power box 42V output
Inkjet print
is normal
12 accuracy, ink C、Vertical calibration of the Re calibrate both vertical and
flying nozzle, the two way bidirectional
calibration is not good
D、Motor speed is too fast Adjust printing speed
E、Abnormal driving plate Changing head driving plate
A、 Indoor temperature and The ink outlet of the nozzle is
humidity environment influenced by the
environment temperature, so
that the working environment
temperature should be kept
in the normal range
Ink breaking
B、 Ink quality problem Ink for good quality
phenomenon of
13 C、There is a problem with To ensure that the ink supply
inkjet printing
the ink supply system pressure is normal, the ink
at tube and the place where the
interface is not leaking
D、Motor speed is too fast Adjust printing speed

E、Nozzle driving plate Changing head driving plate

problem
A、 Ink or ink jet ink Ink and the Mongolian Thai
printing curve is not very
matching or nozzle nozzle
Color inkjet clogging
14
printing color B、42V lack of voltage, Check power box 42V output
driving voltage is not enough is normal
C、Abnormal driving plate Changing head driving plate

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 TSAUTOP (HANGZHOU) DECORATION FILM CO., LTD.
1600G Piezoelectric printer instruction
A、Loose 26P data cable Re plug cable

Printing process B、 Error in servo motor Check the connection line of

the servo motor
in the wrong
15 C、Read raster error Check the grating position,
car, print grating is scratched, the
termination grating to the circuit board
connection line, grating
decoder

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