MATERIAL SUBMITAL

RIW (SCDL) PARK AND RIDE AN NON-STADUIM BUS

PROJECT: INFRASTRUCTURE
WORKS PACKAGE 1

CONTRACTOR : IRIS CONSTRUCTION AND TRADING W.L.L

SUPPLY AND DELIVERY OF OF HIGH MASTS INCLUDING H/M

SCOPE: LIGHTING

SUPPLIER

DCA TRADING
 MATERIAL DOCUMENT SUBMITTAL CHECKLIST

SR. NO. DESCRIPTION

1 PROPOSED MATERIAL

2 GA DRAWING – HIGH MAST LIGHTING COLUMN

3 MANUFACTURER’S QUALITY ASSURANCE PLAN

4 SAMPLE RAW MATERIAL TEST CERTIFICATE

5 COMPANY PROFILE – MANUFACTURER

6 COMPANY PROFILE – SUPPLIER

7 COMPANY CERTIFICATIONS

8 QUALITY POLICY- MANUFACTURER

9 CATALOGUE- MANUFACTURER (HIGH MAST LIGHTING COLUMN)

10 STRUCTURAL CALCULATIONS - HIGH MAST LIGHTING COLUMN

11 PROJECT REFERENCE

12 COMPLIANCE STATEMENT - HIGH MAST LIGHTING COLUMN

13 DESIGN CALCULATION- HIGH MAST FOUNDATION &REINFORCEMENT DETAILS

14 FOUNDATION DRAWINGS- HIGH MAST LIGHT COLUMN

15 WARRANTY CERTIFICATE

16 COUNTRY OF ORIGIN CERTIFICATE

 1. PROPOSED MATERIAL

LIST OF PROPOSED MATERIALS

SR. NO. DESCRIPTION

A HIGH MAST LIGHTING COLUMN
1. 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED LIGHTING FITTINGS
(RING TYPE)
2. 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED LIGHTING FITTINGS
(H-TYPE)-SINGLE SIDED
3. 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED LIGHTING FITTINGS
(H- TYPE)- SINGLE SIDED
4. 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED LIGHTING FITTINGS
(H- TYPE)-DOUBLE SIDED
 2) TECHNICAL DESCRIPTION-GA DRAWING:

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED
LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED
LIGHTING FITTINGS- H-TYPE-SINGLE SIDED
D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED
LIGHTING FITTINGS- H-TYPE-DOUBLE SIDED
 A) GA DRAWING:

30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
 B) GA DRAWING:

30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED

LIGHTING FITTINGS-H TYPE-SINGLE SIDED
 C) GA DRAWING:

30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED

LIGHTING FITTINGS- H- TYPE-SINGLE SIDED
 D) GA DRAWING:

30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED

LIGHTING FITTINGS-H-TYPE-DOUBLE SIDED
3) MANUFACTURER’S QUALITY ASSURANCE PLAN
 QUALITY ASSURANCE PLAN FOR HIGH MAST
Scope of Inspection
Sl.N Description of Item / Item Characteristicsto be ReferenceDocum
Type of Check Record Fotmat Remarks
o. Component checked Quantum of ent/Acceptance Transrail Client /
Check Norm Lighting Ltd. ASHGHA
Manufacturers Test Review of Manufacturer
1. Raw Material Chemical & Mechanical properties Verification offred Lot Relevant Standard Certificate P R test reports
Final Dimensional Dimensional Measurement 2 Nos/Lot Drawing. Inspection Report P W
2.
Inspection of High mast Welding Visual offred Lot WPS/PQR Inspection Report P R
Galvanisation Coating Thickness 2 Nos/Lot BSEN 1461 Inspection Report P
Galvanization Inspection of
3 W
High mast with accessories Visual Surface Finish offred Lot BSEN 1461 Inspection Report P

HV Test 1Nos/Lot Drawing / Spec Inspection Report P

Electrical Parameter R
4 Control Panel IR Test 1Nos/Lot Drawing / Spec Inspection Report P
Visual Visual offred Lot Drawing / Spec Inspection Report P R
Visual Visual offred Lot Drawing / Spec Inspection Report P W
5 Winch
Load Test Load Test 2 Nos/Lot Drawing / Spec Inspection Report P R
Visual Visual offred Lot Drawing / Spec Inspection Report P W
6 Power Tool Electrical Parameter HV Test 2 Nos/Lot Drawing / Spec Inspection Report P R
IR Test 2 Nos/Lot Drawing / Spec Inspection Report P R Review of Manufacturer
Visual Visual offred Lot Drawing / Spec Inspection Report P W test reports
7 Wire Rope
Load Test Load Test 2 Nos/Lot Drawing / Spec Inspection Report R R
Visual Visual offred Lot Drawing / Spec Inspection Report p W
8 Cable Routine test Routine test Drawing / Spec Inspection Report R R
2 Nos/Lot
Visual Visual Drawing / Spec Inspection Report p W
offred Lot
9 Foundation Bolts
Dimensional Measurement Drawing / Spec Inspection Report R R
2 Nos/Lot
Inspection P
10 Inspection Release
Release Note
Head Office Works PREPARED BY : APPROVED BY :CLIENT CLIENT :
Transrail Lighting
Limited
Transrail Lighting Limited, Transrail Lighting Limited ASHGHAL
DCA TRADING, QATAR
501A,B,C Fortune 2000, Survey No. 227/1/1/1/1/1
Block G BKC Bandra (E) Khanvel-Kherdi Road,
Mumbai-4000051 Village Kherdi,
Name, Sign & Seal P.O. NO. / LOA No. ----
Maharashra Silvassa-396230
(UT of Dadra and Nagar LEGEND : Doc. No. : TLL/22-23/VL/E-11/QATAR/01
www.transrail.in Haveli) Name, Sign & Seal P - Perform Rev. Status : REV-00
MR. BHAVIK DABHI R - Review Date : 26.04.2022
W - Witness Page No. : 1 of 1
4) SAMPLE RAW MATERIAL TEST CERTIFICATE
5) MANUFACTURER COMPANY PROFILE
014
Transrail Lightning Limited

Contact Us

Corporate O ice
Transrail Lighting Limited
A Wing, 5th Floor, Fortune 2000,
Block G, Bandra Kurla Complex, Bandra East,
Mumbai – 400051, India
Phone: +91-22-6197 9600
Fax: +91-22-6197 9666
Website: www.transrail.in
Email: [email protected]

Manufacturing Units
Deoli Plant (Tower) Vadodara Plant (Tower)
B-1/1, Vadadla, Jarod-Samlaya Road,
MIDC Growth Centre, Taluka – Savli,
Deoli, Wardha – 442101, Vadodara – 391520,
Maharashtra, India Gujarat, India
Phone: +91-7158 203308/9 Phone: +91- 787 4798 535

Silvassa Plant (Conductor) Silvassa Plant (Poles)

Survey No.:178/182, Survey No. 227,
Village – Amboli, Khanvel-Khardi Road,
Silvassa – 396230, Village – Khardi, Silvassa – 396230,
(D&NH), India (D&NH), India
Phone: +91-260-3086 305 Phone: +91-260-2641 666 www.transrail.in
14/09/2020

TAX CARD - ‫ﺑﻄﺎﻗﺔ ﺿﺮﻳﺒﻴﺔ‬

The General Tax Authority of Qatar certifies that the ‫ﺗﺸﻬﺪ اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﻀﺮاﺋﺐ ﻓﻲ دوﻟﺔ ﻗﻄﺮ أن‬
entity is registered as per the following details: :‫اﻟﺠﻬﺔ أدﻧﺎه ﻣﺴﺠﻠﺔ ﺣﺴﺐ اﻟﺒﻴﺎﻧﺎت اﻟﺘﺎﻟﻴﺔ‬

TIN Number 5000561290 ‫رﻗﻢ اﻟﺘﻌﺮﻳﻒ اﻟﻀﺮﻳﺒﻲ‬

‫دي ﺳﻲ اﻳﻪ ﻟﻠﺘﺠﺎره وأﻋﻤﺎل اﻟﺪﻳﻜﻮر‬ :‫إﺳﻢ اﻟﻤﻜﻠﻒ‬

Taxpayer Name:
DCA TRADING AND DECORATION
Commercial ‫رﻗﻢ اﻟﺴﺠﻞ اﻟﺘﺠﺎري اﻟﻘﻄﺮي‬
104536
Registration Number
Address Zone: 23 :‫ ﻣﻨﻄﻘﺔ‬Building: 524 :‫اﻟﻤﺒﻨﻰ‬ ‫اﻟﻌﻨﻮان‬

[Headquarter]: Street: 340 :‫ﺷﺎرع‬ :(‫)اﻟﻤﺮﻛﺰ اﻟﺮﺋﻴﺴﻲ‬

Qatar - ‫ﻗﻄﺮ‬
:‫اﻟﻨﺸﺎط اﻟﺮﺋﻴﺴﻲ‬
Main Activity: 4330601 - ‫اﻋﻤﺎل ﺗﻨﻔﻴﺬ اﻟﺘﺼﻤﻴﻢ اﻟﺪاﺧﻠﻲ‬
4330601-execution of internal design works

:‫اﻟﺸﻜﻞ اﻟﻘﺎﻧﻮﻧﻲ‬
Legal Form: ‫ﺷﺮﻛﺔ ذات ﻣﺴﺆوﻟﻴﺔ ﻣﺤﺪودة‬
Limited Liability Company
Activity Commencement :‫ﺗﺎرﻳﺦ ﺑﺪئ اﻟﻨﺸﺎط‬
14/09/2020
Date:
Number of Branches: 0 :‫ﻋﺪد اﻟﻔﺮوع‬

Registered taxes : : ‫اﻟﻀﺮاﺋﺐ اﻟﻤﺴﺠﻠﺔ‬

Income Tax REGISTERED - 14/09/2020 - ‫ﻣﺴﺠﻞ‬ ‫اﻟﻀﺮﻳﺒﺔ ﻋﻠﻰ اﻟﺪﺧﻞ‬

‫ﻫﺬه اﻟﻮﺛﻴﻘﺔ ﻣﺴﺘﺨﺮﺟﺔ ﻣﻦ اﻟﻨﻈﺎم اﻵﻟﻲ و ﻟﻴﺲ ﻣﻦ اﻟﻀﺮوري اﻟﺘﻮﻗﻴﻊ ﻋﻠﻴﻬﺎ‬

This is a system generated document and does not require to be signed.

6) SUPPLIER COMPANY PROFILE
 7) COMPANY CERTIFICATIONS

A) ISO 9001
B) ISO 14001
C) ISO 45001
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
171749-2015-AQ-IND-RvA-CC1 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

171749-2015-AQ-IND-RvA

This is to certify that the management system of

Transrail Lighting Limited

Corporate & Registered Office: Fortune - 2000, 5th Floor, A- Wing, A/B/C/E, 4th Floor 401,
B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra- Kurla Complex (BKC), Bandra (E) /Kurla (W),
Mumbai - 400 051, Maharashtra, India

has been found to conform to the Quality Management System standard:

ISO 9001:2015
This certificate is valid for the following scope:
Design, development, engineering, procurement & support processes related to supply
of steel towers for overhead electrical transmission lines, substation structures, rural
electrification structure, railway electrification structure, microwave towers & similar
structures, transmission, distribution & other poles, stadium masts, high mast systems,
gantries & accessories, other structures, railway structures for turnkey projects, EC &
aluminium alloy wire rods ,copper contact wire and overhead bare conductors for 11 KV
to 1200 KV.

Design of lighting luminaries

Place and date: For the issuing office:

Chennai, 20 April 2021 DNV - Business Assurance
ROMA, No. 10, GST Road, Alandur,
Chennai - PIN - 600 016, India

Sivadasan Madiyath
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
174480-2015-AE-IND-RvA-CC1 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

174480-2015-AE-IND-RvA

This is to certify that the management system of

Transrail Lighting Limited

Corporate & Registered Office: Fortune - 2000, 5th Floor, A- Wing, A/B/C/E, 4th Floor 401,
B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra- Kurla Complex (BKC), Bandra (E) /Kurla (W),
Mumbai - 400 051, Maharashtra, India

has been found to conform to the Environmental Management System standard:

ISO 14001:2015
This certificate is valid for the following scope:
Design, development, engineering, procurement & support processes related to supply of
steel towers for overhead electrical transmission lines, substation structures, rural
electrification structure, railway electrification structure, microwave towers & similar
structures, transmission, distribution & other poles, stadium masts, high mast systems,
gantries & accessories, other structures, railway structures for turnkey projects, EC &
aluminium alloy wire rods ,copper contact wire and overhead bare conductors for 11 KV
to 1200 KV.

Design of lighting luminaries.

Place and date: For the issuing office:

Chennai, 20 April 2021 DNV - Business Assurance
ROMA, No. 10, GST Road, Alandur,
Chennai - PIN - 600 016, India

Sivadasan Madiyath
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
10000247385-MSC-RvA-IND-CC1 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

10000247385-MSC-RvA-IND

This is to certify that the management system of

Transrail Lighting Limited

Corporate & Registered Office: Fortune - 2000, 5th Floor, A- Wing, A/B/C/E, 4th Floor 401,
B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra- Kurla Complex (BKC), Bandra (E) /Kurla (W),
Mumbai - 400 051, Maharashtra, India

has been found to conform to the Occupational Health and Safety Management System standard:

ISO 45001:2018

This certificate is valid for the following scope:

Design, development, engineering, procurement & support processes related to supply of
steel towers for overhead electrical transmission lines, substation structures, rural
electrification structure, railway electrification structure, microwave towers & similar
structures, transmission, distribution & other poles, stadium masts, high mast systems,
gantries & accessories, other structures, railway structures for turnkey projects, EC &
aluminium alloy wire rods ,copper contact wire and overhead bare conductors for 11 KV
to 1200 KV.

Design of lighting luminaries.

Place and date: For the issuing office:

Barendrecht, 19 April 2021 DNV - Business Assurance
Zwolseweg 1, 2994 LB Barendrecht,
Netherlands

Erie Koek
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.

ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
171749-2015-AQ-IND-RvA-CC6 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

171749-2015-AQ-IND-RvA

This is to certify that the management system of

Transrail Lighting Limited

Pole Division: Survey No. 227/1/1/1/1/1, 228/2, 228/3, 228/4, 228/5, Khanvel Kherdi Road,
Kherdi Village,Silvassa - 396 230, Union Territory of Dadra & Nagar Haveli, India

has been found to conform to the Quality Management System standard:

ISO 9001:2015
This certificate is valid for the following scope:
Manufacture and supply of transmission, distribution & other poles, stadium masts, high
mast systems, gantries & accessories, other structures, railway structures, supply of
lighting luminaries

Place and date: For the issuing office:

Chennai, 20 April 2021 DNV - Business Assurance
ROMA, No. 10, GST Road, Alandur,
Chennai - PIN - 600 016, India

Sivadasan Madiyath
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
174480-2015-AE-IND-RvA-CC6 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

174480-2015-AE-IND-RvA

This is to certify that the management system of

Transrail Lighting Limited

Pole Division: Survey No. 227/1/1/1/1/1, 228/2, 228/3, 228/4, 228/5, Khanvel Kherdi Road,
Kherdi Village,Silvassa - 396 230, Union Territory of Dadra & Nagar Haveli, India

has been found to conform to the Environmental Management System standard:

ISO 14001:2015
This certificate is valid for the following scope:
Manufacture and supply of transmission, distribution & other poles, stadium masts, high
mast systems, gantries & accessories, other structures, railway structures, supply of
lighting luminaries

Place and date: For the issuing office:

Chennai, 20 April 2021 DNV - Business Assurance
ROMA, No. 10, GST Road, Alandur,
Chennai - PIN - 600 016, India

Sivadasan Madiyath
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
MANAGEMENT SYSTEM
CERTIFICATE
Certificate no.: Initial certification date: Valid:
10000247385-MSC-RvA-IND-CC6 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.:

10000247385-MSC-RvA-IND

This is to certify that the management system of

Transrail Lighting Limited

Pole Division: Survey No. 227/1/1/1/1/1, 228/2, 228/3, 228/4, 228/5, Khanvel Kherdi Road,
Kherdi Village,Silvassa - 396 230, Union Territory of Dadra & Nagar Haveli, India

has been found to conform to the Occupational Health and Safety Management System standard:

ISO 45001:2018

This certificate is valid for the following scope:

Manufacture and supply of transmission, distribution & other poles, stadium masts, high
mast systems, gantries & accessories, other structures, railway structures, supply of
lighting luminaries.

Place and date: For the issuing office:

Barendrecht, 19 April 2021 DNV - Business Assurance
Zwolseweg 1, 2994 LB Barendrecht,
Netherlands

Erie Koek
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.

ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance
 TRANSRAIL LAB, TRANSRAIL LIGHTING LIMITED
has been assessed and accredited in accordance with the standard

ISO/IEC 17025:2017
''General Requirements for the Competence of Testing &
Calibration Laboratories''
for its facilities at
SURVEY NO. 227/1/1/1/1/1, VILLAGE KHERDI, KHANVEL KHERDI ROAD, SILVASSA, DADRA AND
NAGAR HAVELI, INDIA

in the field of

TESTING
Certificate Number: TC-8675
Issue Date: 03/10/2019 Valid Until: 02/10/2021

This certificate remains valid for the Scope of Accreditation as specified in the annexure subject to continued
satisfactory compliance to the above standard & the relevant requirements of NABL.
(To see the scope of accreditation of this laboratory, you may also visit NABL website www.nabl-india.org)

Signed for and on behalf of NABL

N. Venkateswaran
Chief Executive Officer
 CERTIFICATE OF
CONFORMITY
Certificate No: Initial date: Validity:
13026-2018-CE-IND-RvA Rev. 0.0 2018-08-30 2018-08-30 - 2023-08-30

This is to certify that the welding operations and associatedactivities which influence the integrity of
welds of:

Transrail Lighting Limited

Survey no. 227/1/1/1/1/1, Village:- Kherdi, Kherdi road, Silvassa-396230, India

has been found to conform to the Quality requirements for fusion welding of metallic materials in the
standard:

ISO 3834-2:2005

This certificate is valid for the following Scope:

Manufacturing of Transmission, Distribution, Other Poles, Stadium

Masts, High Mast Systems, Gantries, railway structures, Derrick
Structures, accessories & other structures.

For a description of the welding activities see Appendix accompanying this Certificate.

Place and date: For the issuing office:

Barendrecht, 2018-08-30 DNV GL – Business Assurance
Zwolseweg 1, 2994 LB Barendrecht,
The Netherlands, +31 10 2922 689

______________________________________________________________________________

D.P. Koek
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB Barendrecht, The Netherlands, TEL: +31 10 2922 689 - www.dnvba.com
Certificate No.: 13026-2018-CE-IND-RvA Rev. 0.0
Place and date: Barendrecht, 2018-08-30

Appendix to Certificate

SCOPE OF ACTIVITIES

1 – Type of product(s):
Transmission, Distribution, Other Poles, Stadium Masts, High Mast Systems, Gantries, railway
structures, Derrick Structures, accessories & other structures

2 – Product standard(s) or alternative standard(s) (see EN ISO 3834-5):

As per customer requirement

3 - Parent material group(s) (according CEN ISO/TR 15608)

1.1, 1.2

4 - Welding and allied processes (according ISO 4063)

111, 121, 135

5 – Responsible Welding Coordination Personnel:

Name Job Function Qualification & Level*
Vikas Dighe External RWC IWE, Level C

* Technical knowledge level C / S / B (Comprehensive / Specific / Basic) according ISO 14731

CERTIFIED LOCATIONS

Additional locations included in the certification are as follows:

Site Name Site Address Site Scope
Office:- A-501, 5th floor, Office:- A-501, 5th floor, Fortune Full scope
Fortune 2000 building, BKC 2000 building, BKC road, Bandra
road, Bandra (East), (East), Maharahstra, India
Maharahstra, India

CERTIFICATE HISTORY
Revision Description Issue Date

0.0 Initial Certificate 2018-08-30

END OF CERTIFICATE

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance, ZWOLSEWEG 1, 2994 LB, Barendrecht, The Netherlands. TEL:+31 (0) 10 2922689. www.dnvba.com
CERTIFICATE OF CONFORMITY
OF THE FACTORY PRODUCTION
CONTROL
Certificate No.: Initial certification date:
2388-CPR-0211 Rev. 1.0 2018-08-30

In compliance with Regulation (EU) No 305/2011 of the European Parliament and of the Council of 9 March 2011 (the
Construction products Regulation or CPR), this certificate applies to the construction product(s)

Structural steel components, for structural use in all types of construction works, Execution Class 2, within
validity ranges as indicated in Appendix to Certificate

placed on the market under the name or trade mark of

Transrail Lighting Limited

Survey no. 227/1/1/1/1/1, Village: Kherdi, Kherdi road, Silvassa – 396 230, India

and produced in the manufacturing plant(s)

Transrail Lighting Limited

Survey no. 227/1/1/1/1/1, Village: Kherdi, Kherdi road, Silvassa – 396 230, India

Transrail Lighting Limited

A-501, 5th Floor, Fortune 2000 building, BKC road, Bandra (East), Maharashtra, India
This certificate attests that all provisions concerning the assessment and verification of constancy of performance
described in Annex ZA of the standard(s)

EN 1090-1:2009/A1:2011
under system 2+ are applied and that

THE FACTORY PRODUCTION CONTROL IS ASSESSED TO BE IN CONFORMITY WITH THE

APPLICABLE REQUIREMENTS

This certificate will remain valid as long as neither the harmonised standard, the construction product, the AVCP
methods nor the manufacturing conditions in the plant are modified significantly, unless suspended or withdrawn by
the notified factory production control certification body.

For more details see Appendix accompanying this Certificate.

Place and date: For the Notified Body 2388:

Barendrecht, 2018-10-26 DNV GL – Business Assurance
Zwolseweg 1, 2994 LB Barendrecht,
The Netherlands, +31 10 2922 689

______________________________________________________________________________

D.P. Koek
Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB Barendrecht, The Netherlands, TEL: +31 10 2922 689 - www.dnvba.com
Certificate No.: 2388-CPR-0211 Rev. 1.0
Place and date: Barendrecht, 2018-10-26

Appendix to Certificate

Validity ranges

Product types: Steel construction components

Design: No
Method of declaration: 3a
Cutting: Yes
Holing: Yes
Forming: Yes
Welding: Yes
Mechanical Fastening: No
Surface Treatment: Yes
Material subgroups acc. ISO/TR 15608: 1.1, 1.2
Welding processes acc. ISO 4063: 111, 121, 135
Name/Qualification
Responsible Welding Coordinator (RWC): Mr. Vikas Dighe – IWE

Certificate history
Revision Description Issue Date
0.0 Initial Certificate 2018-08-30

1.0 Change of manufacturing plant 2018-10-26

Declaration of performance and marking of product

When meeting with the terms and conditions, as required, the manufacture shall draw up an EC declaration of
product performance and legally affix the CE mark followed by the notified factory production control certification
body identification number of DNV GL (2388).

END OF CERTIFICATE

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB Barendrecht, The Netherlands, TEL: +31 10 2922 689 - www.dnvba.com
8) QUALITY POLICY
9) CATALOGUE- MANUFACTURER
 PRODUCT
CATALOGUE
POLES SOLAR STREETLIGHT FLOODLIGHT INDUSTRIAL
LANDSCAPE URBAN ARCHITECTURE
Transrail Lighting Limited is a leading infrastructure turnkey solutions provider with a

rich pedigree of over three decades and continues to be a preferred EPC partner, cater-

ing to customers across the globe. We provide comprehensive solutions on a turnkey

basis, with presence across Power transmission and distribution, Pole & Lighting,

Substations, Railways and Civil Construction. We gain strength from our large scale

and modern Tower and Conductor manufacturing units and Tower testing station.

Our Expertise Our Expertise

Design, testing, manufacturing, supply of materials, We are a global player with a footprint across 40
construction and commissioning across our countries including Africa, Asia, Europe, and Americas.
business verticals.

Our Design Tower Testing

Engineering Competencies Capabilities

The in-house design centre ensures continuous Our tower testing station is backed by a multidisciplinary
pipeline of innovative and cost-effective designs team of specialised engineers, sophisticated software
across our business verticals. The perfect mix of our and mammoth test bed. We have virtually tested all
proficient team with cutting edge design technologies, kinds of transmission towers used in various geogra-
drives the unmatched designing capabilities. phies by utilities around the world.

Our Quality & Our

Safety Standards Accreditation

The best-in-class quality standards, ensure we We are certified with ISO 9001:2015, ISO 14001:2015
deliver product and services of highest grade and ISO 45001:2018. This ensures exceptional quality
which are appreciated by our prestigious clients. commitment, environmental management and
We at Transrail, promote a safe and secure work employee safety. Our workshops are CE certified. Our
environment by adhering to highest safety tower testing and conductor facilities have also been
international standards. accredited by National Accreditation Board for Testing
and Calibration Laboratories (NABL).
OUR BUSINESS
VERTICALS

We are an integrated infrastructure company that

offers quality-oriented solutions in the areas of

Power T&D, substations, railways, pole & lighting

infrastructure and civil construction.

Transmission & Distribution

Civil Construction

Substations

Pole & Lighting

Railways EPC

1
POLES AND
STRUCTURE
Integrated Power Transmission
Lighting and Solar Solutions

2
About Transrail
Transrail Lighting Limited is an integrated company offering turnkey solutions in the field of Power
Transmission, Distribution, Rural Electrification, Electrical Sub Station, Overhead Railway Electrification,
Solar System and Lighting Solution. An active player in EPC and Turnkey projects having presence in INDIA
and global presence in over 35 countries.

At its core, we are a company driven by passion for quality, innovation and excellence. Having multi location
manufacturing and supply facilities within INDIA for galvanised T&D structures, monopoles, high masts,
stadium masts, street light poles, flag mast, LED and HID Luminaires and solar lighting systems to cater
the needs of our customers.

All our operation are certified for ISO 9001, ISO 14000, OHSAS certification.

Octagonal and Conical Poles

Decorative Poles and Brackets

High Masts

Stadium Lighting Masts

Flag Masts

Railway & Metro over head line

Structures

Transmission & Distribution Monopoles

Traffic and Antenna, CCTV Poles

Signage Gantries

GI Engineered Structures

Sundry Galvanization

OUR IN-HOUSE CAPABILITIES

Supply &
EPC Civil, T&D,
Design Development Manufacturing Testing
Electrical and
Projects

3
 Over the years, TRANSRAIL DD & Q wing have invested and developed
in house capabilities in Quality design, Innovation, and manufacture of
project specific, customized products, solutions and services from
concept design to engineering and manufacture of T & D Structures,
Monopole, High Masts, Sports Lighting Masts, Lighting Poles, Lighting
and many such products used widely in todays Urban and Rural
infrastructure projects.

TRANSRAIL Structural design team use globally accepted design

Softwares viz. PLS_Pole, PLS_CADD, STAAD PRO CE and inhouse
developed calculation and validation tools adopting design procedure
to CEI/IEC 60826, ASCE 48-11, other national and international codes
and Calculation of wind pressure IS 802 Part 3-1987 and other related
international standards.

MANAGEMENT SYSTEM MANAGEMENT SYSTEM MANAGEMENTSYSTEM

CERTIFICATE CERTIFICATE CERTIFICATE
Certificate no.: Initial certification date: Valid: Certificate no.: Initial certification date: Valid: Certificate no.: Initial certification date: Valid:
171749-2015-AQ-IND-RvA-CC1 10 March 2009 10 March 2021 – 09 March 2024 174480-2015-AE-IND-RvA-CC1 10 March 2009 10 March 2021 – 09 March 2024 10000247385 - MSC - RvA - IND -CC1 10 March 2009 10 March 2021 – 09 March 2024

Belongs to Central Office Certificate No.: Belongs to Central Office Certificate No.: Belongs to Central Office Certificate No.:
171749-2015-AQ-IND-RvA 174480-2015-AE-IND-RvA 10000247385 - MSC - RvA - IND

This is to certify that the management system of This is to certify that the management system of This is to certify that the management system of

Transrail Lighting Limited Transrail Lighting Limited Transrail Lighting Limited

Corporate & Registered Office: Fortune - 2000, 5th Floor, A- Wing, A/B/C/E, 4th Floor 401, Corporate & Registered Office: Fortune - 2000, 5th Floor, A- Wing, A/B/C/E, 4th Floor 401, Corporate & Registered Office: Fortune - 2000, 5th Floor, A - Wing, A/B/C/E, 4th Floor 401,
B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra- Kurla Complex (BKC), Bandra (E) /Kurla (W), B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra- Kurla Complex (BKC), Bandra (E) /Kurla (W), B/G/E & 403 A, SEBI/Wockhardt Hospital, Bandra - Kurla Complex (BKC), Bandra (E) /Kurla (W),
Mumbai - 400 051, Maharashtra, India Mumbai - 400 051, Maharashtra, India Mumbai - 400 051, Maharashtra, India

has been found to conform to the Quality Management System standard: has been found to conform to the Environmental Management System standard: has been found to conform to the Occupational Health and Safety Management System standard:

ISO 9001:2015 ISO 14001:2015 ISO 45001:2018

This certificate is valid for the following scope: This certificate is valid for the following scope: This certificate is valid for the following scope:
Design, development, engineering, procurement & support processes related to supply Design, development, engineering, procurement & support processes related to supply of Design, development, engineering, procurement & support processes related to supply of
of steel towers for overhead electrical transmission lines, substation structures, rural steel towers for overhead electrical transmission lines, substation structures, rural steel towers for overhead electrical transmission lines, substation structures, rural
electrification structure, railway electrification structure, microwave towers & similar electrification structure, railway electrification structure, microwave towers & si milar electrification structure, railway electrification structure, microwave towers & si milar
structures, transmission, distribution & other poles, stadium masts, high mast systems, structures, transmission, distribution & other poles, stadium masts, high mast systems, structures, transmission, distribution & other poles, stadium masts, high mast systems,
gantries & accessories, other structures, railway structures for turnkey projects, EC & gantries & accessories, other structures, railway structures for turnkey projects, EC & gantries & accessories, other structures, railway structures for turnkey projects, EC &
aluminium alloy wire rods ,copper contact wire and overhead bare conduct ors for 11 KV aluminium alloy wire rods ,copper contact wire and overhead bare conductor s for 11 KV aluminium alloy wire rods ,copper contact wire and overhead bare conductor s for 11 KV
to 1200 KV. to 1200 KV. to 1200 KV.

Design of lighting luminaries Design of lighting luminaries. Design of lighting luminaries.

Place and date: For the issuing office: Place and date: For the issuing office:
Place and date: For the issuing office:
Chennai, 20 April 2021 DNV - Business Assurance Chennai, 20 April 2021 DNV - Business Assurance
Barendrecht, 19 April 2021 DNV - Business Assurance
ROMA, No. 10, GST Road, Alandur, ROMA, No. 10, GST Road, Alandur,
Zwolseweg 1, 2994 LB Barendrecht,
Chennai - PIN - 600 016, India Chennai - PIN - 600 016, India
Netherlands

Sivadasan Madiyath Sivadasan Madiyath Erie Koek

Management Representative Management Representative Management Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.

ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands- TEL: +31(0)102922689. www.dnvgl.com/assurance ACCREDITED UNIT: DNV GL Business Assurance B.V., Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689. www.dnvgl.com/assurance ACCREDITED UNIT: DNV GL Business Assurance B.V. , Zwolseweg 1, 2994 LB, Barendrecht, Netherlands - TEL: +31(0)102922689 . www.dnvgl.com/assurance

4
GALVANIZED
OCTAGONAL AND
CONICAL
STREET LIGHTING POLES

TRANSRAIL designs and manufactures wide range of

flanged mounted type hot dip Galvanized Octagonal,
Conical and Swaged poles in its modern plant.

Manufactured using HR Coils of Steel Grade conforming to

BS EN 10025, Cold cut and sheared by CNC machines
ensuring accurate sizes, dimensions and thickness from
3mm to 6mm.

Automated Fabrication, SAW deformity free welding for

sleek and aesthetic appearance and finish.

Single Section Construction up to 14m of varying

thickness, conacity and cross section.

Hot dip Galvanized with pre treatment of 7 tank process

confirming to BS EN ISO 1461.

Poles are provided with Vandal resistant and weather proof

doors to facilitate easy access of junction box for
maintenance.

5
 DECORATIVE
STREET LIGHTING
POLES

TRANSRAIL have developed special designs for Tubular and Conical curved poles to meet the
requirements of today’s Contemporary and modern road designs and blend with Urban city scape,
Architectural forms and designs as per project needs to satisfy and Smart City requirements.
Manufactured using HR Coils, Seamless tubes, sheared by CNC, Plasma cutting and bending
machines ensuring accurate forms, sizes, dimensions and thickness from 3mm to 6mm.
Multi section, Single and Twin arms for Decorative and functional street lights up to 14m.
Hot dip Galvanized with pre treatment of 7 tank process confirming to BS EN ISO 1461.
Surface final finish of PU Painted or Powder Coated with wide range of Colour and finish options
to meet project requirements.

Supplied for Thane Municipal Corp.

Mumbai International Airport

DECORATIVE BRACKETS
To complement TRANSRAIL make Octogonal, Conical, Decorative Curved and Bent Poles wide
range of creative design cum functional decorative brackets with Single and Twin arms of varying
lengths and sizes producted to match the project needs TLB5

TLB6 TLB10 TLB12 TLB9 TLB11

TLB4 TLB13 TLB3 TLB8 TLB14

TLB16
TLB1 TLB15 TLB7 TLB2

6
HIGH MAST
LIGHTING
SYSTEMS

TRANSRAIL designs and manufacture BEST in class HIGH MAST lighting systems
from 10m to 50m for India and Global markets widely used in exterior lighting
applications in Cities, Industries, Highways, Ports, etc.

Fabricated Masts sections are continuously tapered 16/18/20 sided cross

sections for dove-tailed assembly conforming to BS EN 10025, customer
specifications and design as per IS 875 pt III 2015, TR7, PLG 07 and other
international design standards. WIND TUNNEL tested design and type tested 30m
High Mast for full scale loading.

HR Coils are uncoiled, cold cut and sheared by CNC machines for accuracy and no
stress in the plate.
Fabricated mast sections are single dip hot dip galvanized in a 14.3m galvanizing
bath for galvanization thickness as per BS EN ISO 1461 or customer specification.

Head frame Capping section houses pulley arrangement with guides and stops for
safe operation of wire-ropes.

Hot dip galvanized Tubes and MS Channel are used for Lantern carriage designs
as per Flood lights quantities and arrangements.

The bottom segment have designed base plates and strengthening gussets as per
IS 2062 and IS 226.

Vandal resistant, weather proof lockable access door at the mast base for parts
like Winch, electrical Motor, internal Trailing Cable, Control Switch.
APPLICATIONS
LM6 alloy pulley system with special self-lubricated bush-bearings on SS shafts.
Exterior Areas
Wire-ropes (GI or SS) of required lengths are with copper alloy talurits and steel
thimbles for ease of assembly. Security Lighting
Airport Apron Lighting
Heavy duty single/double drum WINCH, powered ELECTRIC MOTOR.
Sea Port Lighting
EPR/PCP sheathed copper trailing cable with plug-socket arrangement designed
Container & Railway Yards
(Optional Telecom and Power Cable combination and arrangement available).
Metro Depots, CAR Parking
Quality accessories viz. Foundation bolts, anchor plates, etc by TRANSRAIL
City Junctions & Flyovers
ensures safe installation.
Highways & Expressways, etc
Specially designed additional accessories used to avoid entanglement between
wire ropes and cables.

Supplied for
Punjab Mandi Board

We also provides the latching System with the following features:

Docking & self locking system of lantern carriage with light fitting in highmast top.

Latching system is provided with the centering system which ensures smooth
movement of lantern carriage assembly without jerks & Operates smoothly without
slippage / snapping of wire rope.

It releases tension on the wire rope under docked condition & hence improves lite &
performance of wire rope / winch.

It elimanates the chances of accident due to docking of headframe at the top.

7
 STADIUM
LIGHTING
MASTS

TRANSRAIL Structural and Design teams have FEATURES

domain knowledge, expertise and decades
Mast sections-heavy duty type, Polygonal hot dip galvanized, with
professional experience for Standard Monopole
stress fit or flange plate design up to 65m.
SPORTS LIGHTING MASTS and custom designs to
integrate with Stadium Architecture is the hall mark of Masts are fabricated from the best quality HR Coils conforming to BS
TRANSRAIL SPORTS LIGHTING HIGH MAST systems EN 10025 and customer specifications and structural design meeting.
for Small, Medium size Sports field and Professional
IS 875 pt III 2015, Tr7, PLG 07 and International design standards HR
Sports Stadium and Complexes.
Coils are uncoiled, cold cut and sheared by CNC machines for
accuracy and no stress in the plate.
HEAD FRAME
Fabricated mast sections are single dip hot dip galvanized in a 14.3m
Raising lowering, fixed straight/tilted with operator
galvanizing bath for galvanization thickness as per BS EN ISO 1461 or
platform for Sports Light installations as per Lighting
customer specification.
design.

MAINTENANCE ACCESS OPTIONS

Step bolt arrangement for Mast heights up to 15m

Monkey ladders with safety cage up to 30m
Motorized man rider carriage lift Indian and
Imported design up to 70m

KEY INSTALLATIONS
MCA Cricket Stadium, Pune
Pallekele Cricket Stadium, Sri Lanka
Karvyvattom Stadium, Kerla
Karyvattom Stadium, Kerla MCA Cricket Stadium, Pune
Chinnaswamy Stadium, Bangalore

Transrail have supplied Stadium Masts for various International Stadiums within India and abroad.

FLAG MAST
Flag masts are sign of national pride and identity and
TRANSRAIL has a complete system offering up to
70m (higher heights on request).

Typical flag mast consists of Mast, raising and

lowering arrangement, National Flag, LED flood
lights for night time flag Illumination.

Flag mast can be installed on standard foundation or

Concrete piles to ensure shorter installation time
and enable easier restoration of the area.

Structural design comply to PLG 07/ANSI/NAAMM

FP1001-07/IS 800/ IS 875 and customized to
projects specifications and requirements.

8
TRANSMISSION &
DISTRIBUTION
MONOPOLES

Product range includes Low voltage, Medium voltage upto 33kV and High voltage
up to 220kV (higher ratings on request).

FEATURES AND ADVANTAGES

Consists of hot dip galvanized Polygonal continuously tapered cross sections

having polygonal cross arms, with Longitudinal welding.

Structures fabricated in Polygonal cross sections continuously tapered available

in many sections upto 55m. Section assembly by means of stress fit telescopic
joints or flanged plate arrangement.

Designs achieved with reduced and lower base makes it ideal for power
transmission in URBAN and INDUSTRIAL applications with improved flexibility in
power line routing.

Quick and easy installation at site.

TRANSRAIL Structural design team use globally accepted design Softwares viz.
PLS_Pole, PLS_CADD, STAAD PRO CE and inhouse developed calculation and
validation tools adopting Design procedure to CEI/IEC 60826, ASCE 48-11, other
national and international codes and Calculation of wind pressure IS 802 Part 3 –
1987 and other related international standards.

We have supplied Monopole structure to various utilities in India & abroad like:

 GETCO  UPPTCL  MPKVVCL  TANTRANSCO  MAHATRANSCO

 PGCIL  RRVPNL

In-house structure design and NABL certified testing facility.

Gujarat Police Housing

TELECOM ANTENNA
MONOPOLES
Telecommunications hot dip galvanized monopoles are alternative to
conventional telecom towers and widely adopted and used in GSM/Microwave
communication antenna.

Structural design comply to ANSI/TIA -222-G and customized to projects

specifications and requirements.

9
 TRAFFIC &
SURVEILLANCE
POLES

Hot dip galvanized poles in round, octagonal, 16 to 20 sided cross sections with
extended bracket or Cantilever design arms to accommodate needs of junctions,
intersections to control the traffic.

Minor, Major and Highways roads are ideal choice for meetings today’s ever
growing traffic needs & monitoring the movement.

Manufactured and built to the exact specifications of local bodies and traffic
department needs, easy to install SIGNAL LIGHTS with optional provision for IOT
and Smart City devices, CCTV & ANPR camera’s.

Structural design comply to PLG09/AASHTO/IS 800/IS 875 and customized to

projects specifications and requirements.

Security and surveillance poles are precisely designed and fabricated poles
meeting stringent standards as performance of Cameras and other surveillance
depends on the deflection criteria and flexibility provided on these poles. They are
generally used in areas that require safety and monitoring of a certain location or
position. Standard pole heights are 4.0m to 15.0m depending on customer’s
requirements.

TRANSRAIL capabilities also exists in special designs for Security lights and
Defense installations.

Structural design comply to PLG 07/IS 800/IS 875 and customized to projects
specifications and requirements.

SIGNAGE GANTRIES
Gantries and cantilever structures for signages can be designed, fabricated & installed as per the requirement of the client. These
structures are designed by our structural engineer and made of flanged, high tensile galvanized polygonal pole sections bolted
together giving a high quality aesthetic view and very high durability over other type of structures. TRANSRAIL LIGHTING has
designed, manufactured, supplied and installed one of the largest gantry (11O m) in India.

Structural design comply to AASHTO/

IS 800/IS 875 and customized to projects
specifications and requirements.

Also, we have inhouse shop for

manufacturing retroreflective signages
confirming to MORTH specification &
IRC-67.

Mumbai Nagpur Samruddhi Expressway

10
RAILWAY & METRO
OVER HEAD LINE
STRUCTURE

TRANSRAIL inhouse capabilties and expertise in developing pre-engineered

and fabricated hot dip galvanized customized railway power line Structures
and Portals is a good replacement of imported systems.

Use globally accepted design Softwares viz. PLS_Pole, PLS_CADD, STAAD

PRO CE and inhouse developed calculation and validation tools adopting
design procedure to RDSO compliant, BSEN 50119, other national and
international codes and Calculation of wind pressure IS 875 Part 3 and other
related international standards.
Nagpur Metro Rail Project

METRO PORTALS

Conical tubular Portal structures are Sleek in appearance, aerodynamic in

design with no human reach on TOP of the PORTALS, Resting and nesting
of Birds not possible.

Small footprint of conical Tubular portals w.r.t LATTICE design ideal for
BRIDGES and ELEVATED Railway/METRO lines.

Vertical Conical Pole (Mast) manufactured using high tensile sheets of

ASTM A572-Gr.65 or Equivalent material grade (Yield Strength-450MPa) Nagpur Metro Rail Project
having single longitudinal weld using specially developed in house
fabrication techniques.

Precision design and engineering for Boom of Portal manufacture of

sufficient material thickness ensure perfect fitment, meeting critical design
loads and other project requirements of Railway / Metro over head line
requirements.

RAILWAY OVER HEAD LINE STRUCTURES

Standard LATTICE GIRDER Designs as per IS 800:2007 for Angles and

Bracing with material specifications as per IS 2062, hot dip Galvanized of
required heights and booms are fabricated to meet users and project
requirements.

We are having RDSO approval of our plant to manufacture Railway Portals

& Structures.

11
 GI ENGINEERED
STRUCTURES

Our structural engineered welding line is capable of taking up custom

made jobs which require accurate engineering, high quality
galvanization and testing. GI structures like flare stacks, solar-panel
structures etc. can be undertaken by our capable team on a design,
engineering, manufacturing and supply basis. Our sales
representatives will be happy to contact you for any inquiries.

SUNDRY
GALVANISATION
Our world class galvanization plant has 14.3m galvanising bath with
automated PID temperature controllers, fluxing control and high velocity
burners. Quenching operation is done at automatically controlled
temperatures with special dichromatic solution. Pretreatment is done in
7 (+3) tanks of 14.3m length with automated maintenance of ph levels.
Specialised forced cooled drying oven is used to ensure good finish.

12
13
SOLAR LIGHTING
SOLUTIONS

14
SOLAR
LED STREET LIGHT

• Inbuilt battery charge controller

• Affordable and easy to install
• LED chips with high lumen packages having longer life
• Easy installation & low maintenance
IK IP CRI Col. Temp.
• Suitable for all types of battery
08 66 >70 2700K to
• Excellent performance 6500K
• Available in different capacities and battery voltage
• Specially designed optics with highest quality lens
which will give good uniformity and wider coverage area
• MNRE approved solar panel & battery
• MNRE approved system

HOUSING OPERATING TEMP

Black powder coated -400c to 600c

LED LONG LIFE OPERATING VOLTAGE

50,000 Hours L70 12V & 24V DC

LIGHT SOURCE
900 - 16200 Nominal Lumens

Electrical Specifications

Product System Operating Voltage Efficacy

Description Wattage (W) (V) DC (lm/W)
TLL-MARS-SL 7W- 48W 12V > 110 lm/W
TLL-VENUS-SL 50W- 120W 24V > 110 lm/W
HYBRID LED STREET LIGHT
TLL-EARTH-HSL 20W- 120W 12V-24V C > 110lm/W

15
 STAND ALONE
SOLAR STREET LIGHT

• No trenching, cabling or wiring

• Storable and retrievable form of energy
• No pollution, environment friendly and less operational cost
• Does not require skilled manpower to operate
• Illuminates remote place where grid supply is not available
• Longer life with minimum maintenance
• More safe and easy to install
• Support for green initiative
• Solar wing of Transrail Lighting Ltd
• Qualified and experienced team of lighting engineers
• Exhaustive range of luminaries for all solar applications
• Network of branches spread across entire India
• Inbuilt charge controller
• MNRE approved solar panel & battery

HOUSING OPERATING TEMP IK IP CRI Col. Temp.

Black powder coated -40 c to 60 c
0 0 08 66 >70 2700K to
6500K

LED LONG LIFE OPERATING VOLTAGE

50,000 Hours L70 12V & 24V DC

LIGHT SOURCE
2200 - 16200 Nominal Lumens

Electrical Specifications

Product System Pole Battery Autonomy

Description Wattage (W) Height (M) Type
TLL-MERCURY-SA 7W - 48W Up to 8 mtr Support to all battery type 1 - 3 days
TLL-MERCURY-SA 50W - 80W Up to 11 mtr Support to all battery type 1 - 2 days
TLL-MERCURY-SA 90W - 120W Up to 12 mtr Support to all battery type 1 day

16
SOLAR
FLOOD LIGHT &
HIGH MAST

• Inbuilt battery charge controller

• Affordable and easy to install
• LED chips with high lumen packages having longer life
• Easy installation & low maintenance
• Suitable for all types of battery
• Excellent performance
• Available in different capacities and battery voltage
• Specially designed optics with highest quality lens which
will give good uniformity and wider coverage area
• MNRE approved solar panel & battery

HOUSING OPERATING TEMP

Black powder coated -400c to 600c

LED LONG LIFE OPERATING VOLTAGE

50,000 Hours L70 12V & 24V DC

LIGHT SOURCE
2200 - 16200 Nominal Lumens

HIGH MAST
• Charge controller, Battery and related electrical accessories Benefits
on the lantern carriage having weather proof construction • Renewable & independent green energy source

• 4 to 6 nos. of LED Street and Flood light of IP 66 PDC • Automated switch ON and OFF
aluminium housing, SMD type LED having >110 LPW with • Easy to install. Instant application and eady to use
an option of secondary optical lens arrangement for • No external cabling or trenching required
improved lighting performance to provide general lighting • Ideal solution for rural and remote areas where
power supply is unreliable
• Manually operated winch or Electro mechanically
• Operational costs are minimum
motorized winch operations
• Low maintenance cost
• Applications: Traffic Junctions, Car Parks and Area Lighting • Designed for long life

Electrical Specifications

Product System Efficacy Lumes

Description Wattage (W) (lm/W) (lm)
TLL-PLUTO-FL 20W - 48W > 110 >2200 - 5280
TLL-PLUTO-FL 50W - 100W > 110 >5500 - 11000
SOLAR HYBRID LED FLOOD LIGHT
TLL-SUN-HFL 20W - 120W > 110 >2200 - 13200

17
 ALL IN ONE SOLAR
STREET LIGHT

• Introducing a revolutionary new solar street light

with all-in-one features designed to transform
the segment forever and provide ideal solutions
in street lighting.

• Transrail All-in-One offers high brightness,

compact and aesthetic design with a long life,
smart PIR sensors that modify lighting according APPLICATIONS
to human presence. It truly is the light of future. Urban Roads
• Integrated design of solar panel, LED light Residential Layouts
and inbuilt battery having encompassing street Parks
light design. Public Gardens

• MNRE approved solar panel & battery Industrial & Commercial Campuses

ALL in ONE 2 in 1

Electrical Specifications

Product System Efficacy Lumes

Description Wattage (W) (lm/W) (lm)
TLL-JUPITER-TIO 7W - 110W > 110 > 2200 - 6600
TLL-JUPITER-AIO 7W - 110W > 110 > 700 - 12100

18
ROOF TOP

GRID TIED SOLAR POWER SYSTEMS

Smartest way to reduce electricity bills. Grid Connected roof
top systems consist of an array of the highest quality PV
modules installed on rooftop. These panels are connected to NOTES:
1. First preference will be Solar Power
a Bi-directional Utility Meter, enabling all excess power to be 2. Import from Grid Demand of
sold back to the Grid. This system eliminates the use of connected load
> lnstalledSize of Solar PV System
batteries thus providing an optimum power production. Grid 3. Exporl to Grid
connected Solar PV power systems range from small 1KW Demand of connected load
> lnstalled Size of Solar PV System
systems to massive MW systems.

COMPLETELY INDEPENDENT SOLAR OFF GRID

POWER SYSTEM
This consists of high quality PV Module, which stores Power
in High Quality and fast charging batteries. This power from
batteries is further drawn by load via Off Grid Inverter.

Off Grid Solar PV Power System Range: > 1kW

* Prime EPC & Project devloper for NTPC 50MW & above group.

19
 INNOVATIVE AND
SMART SOLUTION FOR
STREET LIGHTING
Road lighting not only reduces the risk of traffic accidents
but also their safety. Transrail Lighting is always
developing smart and innovative LED street lighting
solutions that improve and enhance people’s lives. We aim
to improve lighting whilst reducing power consumption
and enhancing our experience of light. Transrail provide
systems that increase the livability and connectivity of our
outdoor solutions.

20
Arrangement On Median
Pole Distance 35.000 m
Moounting Height (1) 9.000 m
Height 8.950 m
Overhang (2) 0.500 m
Boom Angle (3) 0.00
Boom Length (4) 1.500 m

Main Carriageway

Bus Bays & Truck Lay Bye

21
 IoT
STREETLIGHT
Internet appears everywhere in the world, it is primarily connection
between people. INTERNET OF THINGS (IoT) is a plan to connect
things also using the same medium

Introducing IoT Streetlight, an intelligent solution to manage all

your street lighting needs. IoT street lights can be remotely
monitored and controlled by any device having an internet
access, program your street lights for changing situations,
monitor individual parameters, control dimming,
manage assets, generate actionable reports, analyze,
optimize and much more.

22
 IOT: PEOPLE CONNECTING WITH THINGS

The IoT is intended to extend data collection, smart networking, predictive analytics and deep
optimization across interconnected people and most every manner of physical objects and
information technology (IT) platforms

Motion Sensor
Motion Sensor

Internet
Motion Sensor

TRANSRAIL IoT STREET LIGHTING

This Smart Streetlight Solution has advanced technologies, remote monitoring and control along with substantial operational
electricity saving which helps in reducing the energy consumption, maintenance & manpower cost and increasing efficiency.

Analog dimmable driver used is specially designed to have RF antenna is mechanically integrated with driver cover.
built‐in surge voltage, open/short circuit protections.
Antenna has connected with internal dimmable node, housed in
External surge protection provided for additional safety. the driver compartment.

23
STREET
LIGHTING

24
URSA MINOR
LED Streetlight
40W/36W/35W/30W/
25W/20W/15W
LED Streetlight with aesthetically
designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA
lens for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE
IK IP CRI Col. Temp.
High power SMD LED
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request ±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Residential roads
Housing complex
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
42mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0040 BS00405770S2N34 40W 240V 0.180A ≥0.95 <10%
TSL0048 BS00485772S2N34 40W 240V 0.180A ≥0.95 <10%
TSL0036 BS00365770S2N34 36W 240V 0.157A ≥0.95 <10%
TSL0044 BS00445772S2N34 36W 240V 0.157A ≥0.95 <10%
TSL0035 BS00355770S2N34 35W 240V 0.154A ≥0.95 <10%
TSL0042 BS00425772S2N34 35W 240V 0.154A ≥0.95 <10%
TSL0030 BS00305770S2N34 30W 240V 0.135A ≥0.95 <10%
TSL0036 BS00365772S2N34 30W 240V 0.135A ≥0.95 <10%
TSL0025 BS00255770S2N34 25W 240V 0.120A ≥0.95 <10%
TSL0030 BS00305772S2N34 25W 240V 0.120A ≥0.95 <10%
TSL0020 BS00205770S2N34 20W 240V 0.090A ≥0.95 <10%
TSL0024 BS00245772S2N34 20W 240V 0.090A ≥0.95 <10%
TSL0015 BS00155770S2N34 15W 240V 0.080A ≥0.95 <10%
TSL0018 BS00185770S2N34 15W 240V 0.080A ≥0.95 <10%
* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
25
 URSA MINOR
LED Streetlight
72W/70W/65W/60W/50W/45W

LED Streetlight with aesthetically

designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA
lens for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE IK IP CRI Col. Temp.

High power SMD LED 08 66 >70 5700K
Luminarie Efficacy: 100/120 lm/W ±355ºK
Other Lumen Package, CCT & CRI available on request

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Highways
Major city roads
Bridges
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
42-48mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0072 BS00725770S2N34 72W 240V 0.330A ≥0.95 <10%
TSL0087 BS00875772S2N34 72W 240V 0.330A ≥0.95 <10%
TSL0070 BS00705770S2N34 70W 240V 0.315A ≥0.95 <10%
TSL0084 BS00845772S2N34 70W 240V 0.315A ≥0.95 <10%
TSL0065 BS00655770S2N34 65W 240V 0.300A ≥0.95 <10%
TSL0078 BS00785772S2N34 65W 240V 0.300A ≥0.95 <10%
TSL0060 BS00605770S2N34 60W 240V 0.270A ≥0.95 <10%
TSL0072 BS00725772S2N34 60W 240V 0.270A ≥0.95 <10%
TSL0050 BS00505770S2N34 50W 240V 0.225A ≥0.95 <10%
TSL0060 BS00605772S2N34 50W 240V 0.225A ≥0.95 <10%
TSL0045 BS00455770S2N34 45W 240V 0.210A ≥0.95 <10%
TSL0054 BS00545772S2N34 45W 240V 0.210A ≥0.95 <10%
* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
26
URSA MINOR
LED Streetlight
75W/80W/90W/100W

LED Streetlight with aesthetically

designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA lens
for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE IK IP CRI Col. Temp.

High power SMD LED 08 66 >70 5700K
Luminarie Efficacy: 100/120 lm/W ±355ºK
Other Lumen Package, CCT & CRI available on request

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Highways
Major city roads
Bridges
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
42-48mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0100 BS01005770S2N34 100W 240V 0.439A ≥0.95 <10%
TSL0120 BS01205772S2N34 100W 240V 0.439A ≥0.95 <10%
TSL0090 BS00905770S2N34 90W 240V 0.395A ≥0.95 <10%
TSL0108 BS01085772S2N34 90W 240V 0.395A ≥0.95 <10%
TSL0080 BS00805770S2N34 80W 240V 0.360A ≥0.95 <10%
TSL0096 BS00965772S2N34 80W 240V 0.360A ≥0.95 <10%
TSL0075 BS00755770S2N34 75W 240V 0.335A ≥0.95 <10%
TSL0090 BS00905772S2N34 75W 240V 0.335A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
27
 URSA
LED Streetlight
110W/120W/135W/140W/150W

LED Streetlight with aesthetically

designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA
lens for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE IK IP CRI Col. Temp.

High power SMD LED 08 66 >70 5700K
Luminarie Efficacy: 100/120 lm/W ±355ºK
Other Lumen Package, CCT & CRI available on request

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Highways
Major city roads
Bridges
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
42-48mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0150 BS01505770S2N34 150W 240V 0.658A ≥0.95 <10%
TSL0180 BS01805772S2N34 150W 240V 0.658A ≥0.95 <10%
TSL0140 BS01405770S2N34 140W 240V 0.640A ≥0.95 <10%
TSL0168 BS01685772S2N34 140W 240V 0.640A ≥0.95 <10%
TSL0135 BS01355770S2N34 135W 240V 0.582A ≥0.95 <10%
TSL0162 BS01625772S2N34 135W 240V 0.582A ≥0.95 <10%
TSL0120 BS01205770S2N34 120W 240V 0.526A ≥0.95 <10%
TSL0144 BS01445772S2N34 120W 240V 0.526A ≥0.95 <10%
TSL0110 BS01105770S2N34 110W 240V 0.482A ≥0.95 <10%
TSL0132 BS01325772S2N34 110W 240V 0.482A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
28
URSA MAJOR
LED Streetlight
200W/190W/180W/170W/160W

LED Streetlight with aesthetically

designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA lens
for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE IK IP CRI Col. Temp.

High power SMD LED 08 66 >70 5700K
Luminarie Efficacy: 100/120 lm/W ±355ºK
Other Lumen Package, CCT & CRI available on request

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Highways
Major city roads
Bridges
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
48-60mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0200 BS02005770S2N34 200W 240V 0.880A ≥0.95 <10%
TSL0240 BS02405772S2N34 200W 240V 0.880A ≥0.95 <10%
TSL0190 BS01905770S2N34 190W 240V 0.833A ≥0.95 <10%
TSL0228 BS02285772S2N34 190W 240V 0.833A ≥0.95 <10%
TSL0180 BS01805770S2N34 180W 240V 0.789A ≥0.95 <10%
TSL0216 BS02165772S2N34 180W 240V 0.789A ≥0.95 <10%
TSL0170 BS01705770S2N34 170W 240V 0.780A ≥0.95 <10%
TSL0204 BS02045772S2N34 170W 240V 0.780A ≥0.95 <10%
TSL0160 BS01605770S2N34 160W 240V 0.720A ≥0.95 <10%
TSL0192 BS01925772S2N34 160W 240V 0.720A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
29
 URSA MAJOR
LED Streetlight
250W/240W/230W/220W/210W

LED Streetlight with aesthetically

designed pressure die cast aluminium
housing along with frame, toughened
glass and optical grade PC/PMMA
lens for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing with heat
dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE IK IP CRI Col. Temp.

High power SMD LED 08 66 >70 5700K
Luminarie Efficacy: 100/120 lm/W ±355ºK
Other Lumen Package, CCT & CRI available on request

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Highways
Major city roads
Bridges
INPUT VOLTAGE
Industry roads
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
48-60mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TSL0250 BS02505770S2N34 250W 240V 0.658A ≥0.95 <10%
TSL0300 BS03005772S2N34 250W 240V 0.658A ≥0.95 <10%
TSL0240 BS02405770S2N34 240W 240V 0.640A ≥0.95 <10%
TSL0288 BS02885772S2N34 240W 240V 0.640A ≥0.95 <10%
TSL0230 BS02305770S2N34 230W 240V 0.582A ≥0.95 <10%
TSL0276 BS02765772S2N34 230W 240V 0.582A ≥0.95 <10%
TSL0220 BS02205770S2N34 220W 240V 0.526A ≥0.95 <10%
TSL0264 BS02645772S2N34 220W 240V 0.526A ≥0.95 <10%
TSL0210 BS02105770S2N34 210W 240V 0.482A ≥0.95 <10%
TSL0252 BS02525772S2N34 210W 240V 0.482A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
30
MIRACH
LED Streetlight
36W/45W/60W/72W/90W/120W

Aesthetically design, aluminium

housing with toughened glass diffuser
and optical grade PC/PMMA lens for
uniform light distribution.

HOUSING
Aluminium finish housing

COVER GLASS
Heat resistant toughened glass

IK IP CRI Col. Temp.

LIGHT SOURCE
Optical Grade Clear PC / PMMA 08 66 >70 5700K
Luminarie Efficacy: 120 lm/W ±500ºK

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Squares & pedestrian areas

Roads & motorways

INPUT VOLTAGE Bridges

Input voltage range 140 to 270V AC/50Hz Urban & residential streets

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry with OD sizes 48mm
(to be procurred seperately)

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
36W BS00365770S2N34 36W 240V - ≥0.95 <10%
45W BS00455770S2N34 45W 240V - ≥0.95 <10%
60W BS00605770S2N34 60W 240V - ≥0.95 <10%
72W BS00725770S2N34 72W 240 — >0.95 <10%
90W BS00905770S2N34 90W 240 — >0.95 <10%
120W BS001205770S2N34 120W 240 — >0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
31
 LYNX
LED Streetlight IP Lens

LED street light with aesthetically

designed powder coated pressure die
cast Aluminum housing with integrated
optics for uniform light distribution.

HOUSING AND FRAME

Powder coated pressure die cast sleek
Aluminum housing with heat dissipating
fins for better thermal management

LIGHT SOURCE
High power SMD LED
Luminarie Efficacy: 100/120 lm/W
Other Lumen Package, CCT & CRI available on request
IK IP CRI Col. Temp.
08 66 >70 5700K
DRIVER ±355ºK
Constant current electronic driver
with Over voltage & Short circuit protection

APPLICATIONS

INPUT VOLTAGE Highways

Input voltage range 140 to 270V AC/50Hz Major city roads

Bridges
Industry roads
RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Side entry mounting suitable for
48-60mm OD pipe brackets

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TISL 0024 BI00245770S2N34 24W 240V 0.105 ≥0.95 <10
TISL 0035 BI00355770S2N34 35W 240V 0.154 ≥0.95 <10
TISL 0045 BI00455770S2N34 45W 240V 0.197 ≥0.95 <10
TISL 0070 BI00705770S2N34 70W 240V 0.307 ≥0.95 <10
TISL 0072 BI00725770S2N34 72W 240V 0.33 ≥0.95 <10
TISL 0090 BI00905770S2N34 90W 240V 0.396 ≥0.95 <10
TISL 0100 BI01005770S2N34 100W 240V 0.439 ≥0.95 <10
TISL 0110 BI01105770S2N34 110W 240V 0.482 ≥0.95 <10
TISL 0120 BI01205770S2N34 120W 240V 0.526 ≥0.95 <10
TISL 0135 BI01355770S2N34 135W 240V 0.582 ≥0.95 <10
TISL 0150 BI01505770S2N34 150W 240V 0.658 ≥0.95 <10
TISL 0180 BI01805770S2N34 180W 240V 0.789 ≥0.95 <10
TISL 0190 BI01905770S2N34 190W 240V 0.833 ≥0.95 <10
TISL 0200 BI02005770S2N34 200W 240V 0.887 ≥0.95 <10
TISL 0250 BI02505770S2N34 250W 240V 1.096 ≥0.95 <10

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
32
33
 INNOVATIVE AND
SMART SOLUTION FOR
SPORTS LIGHTING
Transrail LED flood lighting gives the right illumination
levels for the sports occasion, pleasing every fan both at
home and in the stadium. Clear visibility and glare-free
lighting help to capture each and every action. This sports
lighting enhances the atmosphere and attracts visitors
with intelligent control systems to reduce operational
costs. We have start-to-finish services from initial planning
and design through to product supply, installation,
commissioning and servicing.

34
 Typically Ranged from (500W-1.5KW

PROJECT FACILITIES

Lighting scope according to

the classification of play

Stadium high mast Scope

Luminaire specification

35
FLOOD
LIGHTING

36
INDUS
LED Floodlight
80W/75W/70W/60W
50W/45W/40W/20W
Excellent general purpose area flood light
housed in single piece die cast aluminum. It
reduces energy consumption and meets the
highest performance along with outstanding
light quality and saftey assurance

HOUSING AND FRAME

Powder coated pressure die-cast aluminum
housing with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

LIGHT SOURCE 600 900

High power SMD LED
Luminarie Efficacy: 100/120 lm/W
Other Lumen Package, CCT & CRI available on request IK IP CRI Col. Temp.
08 66 >70 5700K
DRIVER ±355ºK
Constant current electronic driver
with Over voltage & Short circuit protection
APPLICATIONS
INPUT VOLTAGE
Large Open Areas, Railway & Container Yards
Input voltage range 140 to 270V AC/50Hz
Air & Sea Ports, Under Pass Applications

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
MS mounting bracket fixed on pressure die cast
aluminum housing for aiming adjustment and
high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TRFL0080 BF0080577060N34 80W 240V 0.360A ≥0.95 <10%
TRFL0096 BF0096577260N34 80W 240V 0.360A ≥0.95 <10%
TRFL0075 BF0075577060N34 75W 240V 0.320A ≥0.95 <10%
TRFL0092 BF0092577260N34 75W 240V 0.320A ≥0.95 <10%
TRFL0070 BF0070577060N34 70W 240V 0.307A ≥0.95 <10%
TRFL0084 BF0084577260N34 70W 240V 0.307A ≥0.95 <10%
TRFL0060 BF0060577060N34 60W 240V 0.270A ≥0.95 <10%
TRFL0072 BF0072577260N34 60W 240V 0.270A ≥0.95 <10%
TRFL0050 BF0050577060N34 50W 240V 0.225A ≥0.95 <10%
TRFL0060 BF0060577260N34 50W 240V 0.225A ≥0.95 <10%
TRFL0045 BF0045577060N34 45W 240V 0.200A ≥0.95 <10%
TRFL0054 BF0054577260N34 45W 240V 0.200A ≥0.95 <10%
TRFL0040 BF0040577060N34 40W 240V 0.180A ≥0.95 <10%
TRFL0048 BF0048577260N34 40W 240V 0.180A ≥0.95 <10%
TRFL0030 BF0030577060N34 30W 240V 0.135A ≥0.95 <10%
TRFL0036 BF0036577260N34 30W 240V 0.135A ≥0.95 <10%
TRFL0020 BF0020577060N34 20W 240V 0.090A ≥0.95 <10%
TRFL0024 BF0024577260N34 20W 240V 0.090A ≥0.95 <10%
* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
37
 INDUS
LED Floodlight
160W/150W/140W/120W/
110W/100W/90W
Excellent general purpose area flood light
housed in single piece die cast aluminum. It
reduces energy consumption and meets the
highest performance along with outstanding
light quality and saftey assurance

HOUSING AND FRAME

Powder coated pressure die-cast aluminum
housing with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

600 900
LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request
±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Large Open Areas

INPUT VOLTAGE Railway & Container Yards

Input voltage range 140 to 270V AC/50Hz Air & Sea Ports

Under Pass applications

RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Cradle MS powder coated suitable for pole
and high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TRFL0160 BF0160577060N34 160W 240V 0.720A ≥0.95 <10%
TRFL0192 BF0192577260N34 160W 240V 0.720A ≥0.95 <10%
TRFL0150 BF0150577060N34 150W 240V 0.658A ≥0.95 <10%
TRFL0180 BF0180577260N34 150W 240V 0.658A ≥0.95 <10%
TRFL0140 BF0140577060N34 140W 240V 0.614A ≥0.95 <10%
TRFL0168 BF0168577260N34 140W 240V 0.614A ≥0.95 <10%
TRFL0120 BF0120577060N34 120W 240V 0.526A ≥0.95 <10%
TRFL0144 BS01445772S2N34 120W 240V 0.526A ≥0.95 <10%
TRFL0110 BF0110577060N34 110W 240V 0.482A ≥0.95 <10%
TRFL0132 BF0132577260N34 110W 240V 0.482A ≥0.95 <10%
TRFL0100 BF0100577060N34 100W 240V 0.439A ≥0.95 <10%
TRFL0120 BF0120577060N34 100W 240V 0.439A ≥0.95 <10%
TRFL0090 BF0090577060N34 90W 240V 0.400A ≥0.95 <10%
TRFL0108 BF0108577260N34 90W 240V 0.400A ≥0.95 <10%
* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
38
INDUS
LED Floodlight
250W/240W/220W/200W/
190W/180W
Excellent general purpose area flood light
housed in single piece die cast aluminum. It
reduces energy consumption and meets the
highest performance along with outstanding
light quality and saftey assurance

HOUSING AND FRAME

Powder coated pressure die-cast aluminum
housing with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

600 900
LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request
±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Large Open Areas

INPUT VOLTAGE Railway & Container Yards

Input voltage range 140 to 270V AC/50Hz Air & Sea Ports

Under Pass applications

RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
Cradle MS powder coated suitable for pole
and high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TRFL0250 BF0250577060N34 250W 240V 1.096A ≥0.95 <10%
TRFL0300 BF0300577260N34 250W 240V 1.096A ≥0.95 <10%
TRFL0240 BF0240577060N34 240W 240V 1.053A ≥0.95 <10%
TRFL0288 BF0288577260N34 240W 240V 1.053A ≥0.95 <10%
TRFL0220 BF0220577060N34 220W 240V 0.985A ≥0.95 <10%
TRFL0264 BF0264577260N34 220W 240V 0.985A ≥0.95 <10%
TRFL0200 BF0200577060N34 200W 240V 0.877A ≥0.95 <10%
TRFL0240 BF0240577260N34 200W 240V 0.877A ≥0.95 <10%
TRFL0190 BF0190577060N34 190W 240V 0.833A ≥0.95 <10%
TRFL0228 BF0228577260N34 190W 240V 0.833A ≥0.95 <10%
TRFL0180 BF0180577060N34 180W 240V 0.805A ≥0.95 <10%
TRFL0216 BF0216577260N34 180W 240V 0.805A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
39
 LYRA
LED Floodlight
350W/300W

High efficient area flood light suitable for

various application. Sleek and eligant
luminarie meets the highest performance
along with outstanding light quality and
saftey assurance.

HOUSING AND FRAME

Epoxy powder coated finish, Single piece
pressure die-cast corrosion resistant
aluminum alloy with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

600 900
LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request
±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Large Open Areas

INPUT VOLTAGE Railway & Container Yards

Input voltage range 140 to 270V AC/50Hz Air & Sea Ports

Under Pass applications

RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
MS mounting bracket fixed on pressure die cast
aluminum housing for aiming adjustment and
high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TRFL0350 BF0350577060N34 350W 240V 1.535A ≥0.95 <10%
TRFL0420 BF0420577260N34 350W 240V 1.535A ≥0.95 <10%
TRFL0300 BF0300577060N34 300W 240V 1.316A ≥0.95 <10%
TRFL0360 BF0360577260N34 300W 240V 1.316A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
40
LYRA
LED Floodlight
500W/450W/400W/360W

High efficient area flood light suitable for

various application. Sleek and eligant
luminarie meets the highest performance
along with outstanding light quality and
saftey assurance.

HOUSING AND FRAME

Epoxy powder coated finish, Single piece
pressure die-cast corrosion resistant
aluminum alloy with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

600 900
LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request
±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Large Open Areas

INPUT VOLTAGE Railway & Container Yards

Input voltage range 140 to 270V AC/50Hz Air & Sea Ports

Under Pass applications

RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
MS mounting bracket fixed on pressure die cast
aluminum housing for aiming adjustment and
high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TRFL0500 BF0500577060N34 500W 240V 2.193A ≥0.95 <10%
TRFL0600 BF0600577260N34 500W 240V 2.193A ≥0.95 <10%
TRFL0450 BF0450577060N34 450W 240V 1.974A ≥0.95 <10%
TRFL0540 BF0540577260N34 450W 240V 1.974A ≥0.95 <10%
TRFL0400 BF0400577060N34 400W 240V 1.754A ≥0.95 <10%
TRFL0480 BF0480577260N34 400W 240V 1.754A ≥0.95 <10%
TRFL0360 BF0360577060N34 360W 240V 1.620A ≥0.95 <10%
TRFL0432 BF0432577260N34 360W 240V 1.620A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
41
 VIRGO
LED Floodlight
640W/600W/550W

Single piece pressure die-cast

corrosion resistant aluminum alloy &
epoxy powder coated LED flood light
suitable for lighting of Interior and
Exterior Area applications

HOUSING AND FRAME

Epoxy powder coated finish, Single piece
pressure die-cast corrosion resistant
aluminum alloy with heat dissipating fins

COVER GLASS
Heat resistant toughened clear glass

600 900
LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W 08 66 >70 5700K
Other Lumen Package, CCT & CRI available on request
±355ºK

DRIVER
Constant current electronic driver APPLICATIONS
with Over voltage & Short circuit protection
Large Open Areas

INPUT VOLTAGE Railway & Container Yards

Input voltage range 140 to 270V AC/50Hz Air & Sea Ports

Under Pass applications

RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

MOUNTING
MS mounting bracket fixed on pressure die cast
aluminum housing for aiming adjustment and
high mast lantern carriage installation

Electrical Specifications Other beam angles available on request.

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TAFL0640 BF0640577060N34 640W 240V 2.807A ≥0.95 <10%
TAFL0768 BF0768577260N34 640W 240V 2.807A ≥0.95 <10%
TAFL0600 BF0600577060N34 600W 240V 2.632A ≥0.95 <10%
TAFL0720 BF0720577260N34 600W 240V 2.632A ≥0.95 <10%
TAFL0550 BF0550577060N34 550W 240V 2.412A ≥0.95 <10%
TAFL0660 BF0660577260N34 550W 240V 2.412A ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
42
43
INDUSTRIAL
LIGHTING

44
LED
HIGHBAY
Single piece pressure die-cast corrosion
resistant aluminum alloy & epoxy powder
coated LED Highbay light highest
performance along with outstanding light
quality and saftey assurance.

HOUSING AND FRAME

Powder coated pressure die-cast
aluminum housing

LIGHT SOURCE
High power SMD LED IK IP CRI Col. Temp.
Luminarie Efficacy: 100/120 lm/W
Other Lumen Package, CCT & CRI available on request 08 66 >70 5700K
±355ºK

DRIVER APPLICATIONS
Constant current electronic driver
with Over voltage & Short circuit protection Warehouse
Factories
Industrial Plants
INPUT VOLTAGE
Input voltage range 140 to 270V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV
External Surge protection: 10kV

Electrical Specifications
Cat. SAP System Input Voltage System Current Power THD
Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
THBL 0050 BH0050577090N34 50W 240V 0.23 ≥0.95 <10
THBL 0060 BH0060577290N34 50W 240V 0.23 ≥0.95 <10
THBL 0080 BH0080577090N34 80W 240V 0.37 ≥0.95 <10
THBL 0096 BH0096577290N34 80W 240V 0.37 ≥0.95 <10
THBL 0100 BH0100577090N34 100W 240V 0.45 ≥0.95 <10
THBL 0120 BH0120577290N34 100W 240V 0.45 ≥0.95 <10
THBL 0120 BH0120577090N34 120W 240V 0.55 ≥0.95 <10
THBL 0144 BH0144577290N34 120W 240V 0.55 ≥0.95 <10
THBL 0150 BH0150577090N34 150W 240V 0.68 ≥0.95 <10
THBL 0180 BH0180577290N34 150W 240V 0.68 ≥0.95 <10
THBL 0200 BH0200577060N34 200W 240V 0.92 ≥0.95 <10
THBL 0240 BH0240577260N34 200W 240V 0.92 ≥0.95 <10
THBL 0250 BH0250577060N34 250W 240V 1.51 ≥0.95 <10
THBL 0300 BH0300577260N34 250W 240V 1.51 ≥0.95 <10
THBL 0300 BH0300577060N34 300W 240V 1.37 ≥0.95 <10
THBL 0360 BH0360577260N34 300W 240V 1.37 ≥0.95 <10
THBL 0350 BH0350577060N34 350W 240V 1.6 ≥0.95 <10
THBL 0420 BH0420577260N34 350W 240V 1.6 ≥0.95 <10
THBL 0400 BH0400577060N34 400W 240V 1.83 ≥0.95 <10
THBL 0480 BH0480677260N34 400W 240V 1.83 ≥0.95 <10
* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
45
AVIATION
LIGHT

46
APUS
Aviation Obstruction Light
13W

Omni directional Aviation Obstruction

light suitable for Neon Spiral lamp
LED (Apus 3.0).

TECHNICAL FEATURES
Apus 3.0 - LED 13W 300 led lamps constant voltage drop
type aviation obstruction light.

Housing of die cast aluminium of robust and sturdy

construction.

Dome made of non-yellowing, non-cracking UV-proof

clear polycarbonate (Apus 3.0) and of specially toughened,
heat resistant glass (Apus 1.0).

Superbright Red LEDS - 300 nos. per lamp

Colour: Aviation Red (Dominant wavelength 626nm).

Powder Coated corrosion resistant body.

High quality EPDM gasket securely maintains the IP rating APPLICATIONS

XLPE insulated wiring as standard supply. Ideally Matched for

Highmast
IP 65 ingress protection. Class I electrical equipment. Chimney Stacks
Average Burning Life: 100000 Hrs Highrises
Telecommunication
Mounting: 3/4" X 4" G.I. Barrel nipple with 02 nos G.I. chucknuts Towers

SPECIAL FEATURES
All wires and cables XLPE insulated. Long lasting protection.
Halogen free manufacturing. Requirement of latest
international environmental norms.

Transrail Lighting products are designed to optimize and

efficiently use material and energy during all stages of
manufacture, installation and usage-a standard practice of
Transrail Lighting Limited to minimize carbon foot print and
save the environment

Electrical Specifications
Cat. Lamp System Nominal Power
Ref. Type Wattage (W) Voltage (V) Factor
TF11310A 1xLED 13W 13W 240V, 50Hz ≥0.6

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
47
LANDSCAPE
LIGHTING

48
PUPPIS VE
LED Bollard
9W

Tubular LED bollard comprises of

glavanised extruded mild steel pipe
housing to redeifne land scapes with
better light quality and architectural
view point.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal / clear diffuser
IK IP CRI Col. Temp.
08 65 >80 3000K
LIGHT SOURCE ±500ºK
High Bright LED

APPLICATIONS
DRIVER Squares & Pedestrian Areas
Constant current electronic driver Bike & Pedestrian Paths
with Over voltage & Short circuit protection
Bridges

Car Parks
INPUT VOLTAGE
Input voltage range 150 to 300V AC/50Hz

RELIABLE AND SAFE

Inbuilt Surge Protection: 4kV Ø67
600

WEATHER-PROOF
Ø57
IP65 Protection
Ø72

Base Plate

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0009 BL00093080OPN34P 9W 240V 0.035 ≥0.95 <10%
TBP0009 BL00093080CLN34P 9W 240V 0.035 ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
49
 CAPRICORNUS
LED Bollard
9W

LED bollard comprises of glavanised

extruded mild steel pipe housing to
redeifne land scapes with better light
quality and architectural view point.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal / clear diffuser
IK IP CRI Col. Temp.
08 65 >80 3000K
LIGHT SOURCE ±500ºK
High Bright LED

APPLICATIONS
DRIVER Squares & Pedestrian Areas
Constant current electronic driver Bike & Pedestrian Paths
with Over voltage & Short circuit protection
Bridges

Car Parks
INPUT VOLTAGE
Input voltage range 150 to 300V AC/50Hz

200
RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
SQ50

WEATHER-PROOF
600

Base plate with

IP65 Protection 3mm thickness
44
44

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0009 BL00093080OPN34C4 9W 240V 0.035 ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
50
CAPRICORNUS
LED Bollard
9W

Strong but aesthetically, aluminium

housing, graphite grey designed LED
Bollard luminaire with optical grade PC
opal diffuser.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal / clear diffuser
IK IP CRI Col. Temp.
08 65 >80 3000K
LIGHT SOURCE ±500ºK
High Bright LED

APPLICATIONS
DRIVER Squares & Pedestrian Areas
Constant current electronic driver Bike & Pedestrian Paths
with Over voltage & Short circuit protection
Bridges

INPUT VOLTAGE Car Parks

Input voltage range 150 to 300V AC/50Hz

with Over voltage & Short circuit protection
140

RELIABLE AND SAFE

150

Inbuilt Surge Protection: 4kV

50

WEATHER-PROOF
Base plate with
IP65 Protection 3mm thickness
600

44
144

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0009 BL00093080OPN34CE 9W 240V 0.035 ≥0.95 <10%

* Other wattages available on request

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
51
 CAPRICORNUS
LED Bollard
9W

Strong but aesthetically, aluminium

housing, graphite grey designed
LED Bollard luminaire with optical
grade PC opal diffuser.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal / clear diffuser
IK IP CRI Col. Temp.
08 65 >80 3000K
LIGHT SOURCE ±500ºK
High Bright LED

APPLICATIONS
DRIVER Squares & Pedestrian Areas
Constant current electronic driver Bike & Pedestrian Paths
with Over voltage & Short circuit protection
Bridges

INPUT VOLTAGE Car Parks

Input voltage range 150 to 300V AC/50Hz

with Over voltage & Short circuit protection

180
RELIABLE AND SAFE
Inbuilt Surge Protection: 4kV
SQ75

WEATHER-PROOF Base plate with

600

10mm thickness
IP65 Protection
99
SQ75
99

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0009 BL00093080OPN34C9 9W 240V 0.035 ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
52
53
 SUBRA
LED Bollard
9W

Strong but aesthetically, aluminium

housing, graphite grey designed LED
Bollard luminaire with optical grade PC
opal diffuser.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal / clear diffuser
IK IP CRI Col. Temp.
08 65 >80 3000K
LIGHT SOURCE ±500ºK
High Bright LED

APPLICATIONS
DRIVER Squares & Pedestrian Areas
Constant current electronic driver Bike & Pedestrian Paths
with Over voltage & Short circuit protection
Bridges

Car Parks
INPUT VOLTAGE
Input voltage range 150 to 300V AC/50Hz

RELIABLE AND SAFE

150

Inbuilt Surge Protection: 4kV

WEATHER-PROOF Base plate with

3mm thickness
50

IP65 Protection
600

44
144

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0009 BL00093080OPN30SE 9W 240V 0.035 ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
54
 LUPUS
LED Bollard
30W/40W/60W/72W

Antique feel in urban landscape, high

pressure die cast end caps and steel
post designed LED Bollard luminaire
with optical grade PC opal diffuser.

HOUSING
High pressure die cast end caps with
steel post

DIFFUSER
Optical grade PC opal diffuser
IK IP CRI Col. Temp.
08 65 >70 3000K/6500
±500ºK
LIGHT SOURCE
High Bright LED
APPLICATIONS
Urban & Residential Streets
INPUT VOLTAGE
Bridges and Car Parks
Input voltage range 150 to 270V AC/50Hz
Bike & Pedestrian Paths

Railway Station & Metros

RELIABLE AND SAFE Squares & Pedestrian Areas
Inbuilt Surge Protection: 4kV
950

WEATHER-PROOF
IP65 Protection
2000

Ø100

4 Holes with Ø14mm.

100
135

100 Base plate with

135 10mm thickness

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TBP0030 BL00305770CLN30LD 30W 240V - ≥0.95 <10%
TBP0040 BL00405770CLN30LD 40W 240V - ≥0.95 <10%
TBP0060 BL00605770CLN30LD 60W 240V - ≥0.95 <10%
TBP0072 BL00725770CLN30LD 72W 240V - ≥0.95 <10%

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
55
 WURREN
LED Spike Light
5W/9W

Antique feel in urban landscape,

high pressure die cast aluminium
housing, graphite grey designed
LED Spike luminaire with toughen
glass diffuser.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal diffuser
IK IP CRI Col. Temp.
08 66 >80 3000K
±500ºK
LIGHT SOURCE
High Bright LED
APPLICATIONS
Pathways & Parks
INPUT VOLTAGE
Plants & Trees
Input voltage range 150 to 270V AC/50Hz
Buildings & Row Houses

Sculptures & Structures

RELIABLE AND SAFE Landscape Elements
Inbuilt Surge Protection: 4kV

Ø75
WEATHER-PROOF
IP66 Protection
108

315

Ø85

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TL0005 BL0005307038N34R 5W 240V - ≥0.95 <10%
TL0009 BL0009307038N34R 9W 240V - ≥0.95 <10%

Other Lumen Package, CCT & CRI available on request

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
56
 CASTOR
LED Spike Light
9W/15W/25W

Antique feel in urban landscape,

high pressure die cast aluminium
housing, graphite grey designed
LED Spike luminaire with toughen
glass diffuser.

HOUSING
Aluminium housing, graphite grey colour

DIFFUSER
Optical grade PC opal diffuser
IK IP CRI Col. Temp.
08 66 >80 3000K
±500ºK
LIGHT SOURCE
High Bright LED
APPLICATIONS
Pathways & Parks
INPUT VOLTAGE
Plants & Trees
Input voltage range 150 to 270V AC/50Hz
Buildings & Row Houses

Sculptures & Structures

RELIABLE AND SAFE Landscape Elements
Inbuilt Surge Protection: 4kV

WEATHER-PROOF
IP66 Protection

Electrical Specifications

Cat. SAP System Input Voltage System Current Power THD

Ref. Code Wattage (W) (V) AC (Amp.) @240V AC Factor
TL0005 BL0005307038N34S 5W 240V - ≥0.95 <10%
TL0015 BL0015307058N34S 15W 240V - ≥0.95 <10%
TL0025 BL0025307058N34S 15W 240V - ≥0.95 <10%

Other Lumen Package, CCT & CRI available on request

* Technical data subject to change due to constant improvement in the design, material and LED technology without prior notice.
57
URBAN
ARCHITECTURE

58
CENTURION BENAROON DN
6M / 7M / 8M / 9M 3M / 4M

SHERMAN GROGAN
4M 1.65M / 2.5M

59
CENTURION SHERMAN

BENAROON DN GROGAN

60
DOERNER MENARA

KRONOS GRANT

61
 DOERNER KRONOS
3M / 4M 3.5M / 4M / 5M

MENARA GRANT
3M / 4M 1.4M

62
Architectural Road &
Urban Luminaires

ASTER CALIFORNICA GF

Material Construction : Aluminium Material Construction : Aluminium high pressure die cast
IP : 65 IP : 65
Colour : Graphite Grey, Other RAL Colour : Graphite Grey, Other RAL colour
colour on request on request
Surge Protection : 4K/10KV External Surge Protection : 4K/10KV External
Wattage : 27W/36W Wattage : 36W/45W/60W/72W/ 90W/120W

BLUEBELL CALIFORNICA

Material Construction : Aluminium high pressure die cast Material Construction : Aluminium high pressure die cast
IP : 65 IP : 65
Colour : Graphite Grey, Other RAL colour Colour : Graphite Grey, Other RAL colour
on request on request
Surge Protection : 4K/10KV External Surge Protection : 4K/10KV External
Wattage : 36W/45W/60W/72W/ 90W/120W Wattage : 36W/45W/60W/72W/ 90W/120W

63
 Architectural Road &
Urban Luminaires

LOBELIA TM LOBELIA PT

Material Construction : Aluminium Material Construction : Aluminium

IP : 65 IP : 65
Colour : Graphite Grey, Other RAL Colour : Graphite Grey, Other RAL
colour on request colour on request
Surge Protection : 4K/10KV External Surge Protection : 4K/10KV External
Wattage : 27W/36W/45W Wattage : 27W/36W/45W/50W/60W

LOTUS DICENTRA

Material Construction : Aluminium high pressure die cast Material Construction : Aluminium
IP : 65 IP : 65
Colour : Graphite Grey, Other RAL colour Colour : Graphite Grey, Other RAL
on request colour on request
Surge Protection : 4K/10KV External Surge Protection : 4K/10KV External
Wattage : 36W/45W/60W/72W/ 90W/120W Wattage : 27W/36W/45W/60W

64
Architectural Road &
Urban Luminaires

SPIREA TM SPIREA PT

Material Construction : Aluminium Material Construction : Aluminium

IP : 65 IP : 65
Colour : Graphite Grey, Other RAL Colour : Graphite Grey, Other RAL
colour on request colour on request
Surge Protection : 4K/10KV External Surge Protection : 4K/10KV External
Wattage : 27W/36W/45W Wattage : 27W/36W/45W/50W/60W

TULIP SAXIFRAGAS WINDFLOWER

Material Construction : Material Construction : Material Construction :

Aluminium Aluminium Aluminium
IP: 65 IP: 65 IP: 65
Colour : Graphite Grey, Colour : Graphite Grey, Colour : Graphite Grey,
Other RAL colour on request Other RAL colour on request Other RAL colour on request
Surge Protection : Surge Protection : Surge Protection :
4K/10KV External 4K/10KV External 4K/10KV External
Wattage : Wattage : Wattage :
27W 36W/45W/60W/72W 27W/36W/45W

NOTE: For height, colour and luminaire combinations, please contact Transrail.
65
TRANSRAIL LIGHTING LIMITED

A Wing, 5th Floor, Fortune 2000, Block G, Bandra Kurla Complex,

Bandra (East), Mumbai 400051, India.
Phone: +91-22-6197 9600 | Fax: +91-22-6197 9666
Website: www.transrail.in | Email: [email protected]
Customer Care: [email protected]
10) STRUCTURAL CALCULATIONS – HIGH MAST LIGHTING
COLUMN

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED
LIGHTING FITTINGS-H-TYPE-SINGLE SIDED
C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED
LIGHTING FITTINGS-H-TYPE-SINGLE SIDED
D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED
LIGHTING FITTINGS- H-TYPE-DOUBLE SIDED
 -:DESIGN CALCULATIONS: -

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
 Transrail Lighting Ltd

TECHNICAL SUBMITTAL FOR

Structural Calculations of 30M High Mast suitable for 8

no's of luminaries symmetric arrangements

CLIENT DCA TRADING

PROJECT QATAR

Revision: R0 Date: 16-06-2022

 STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

Input Details for Lighting Mast Design

Mast Details

1 Height of mast (Ht) 30 m

2 Top Dia (A/F) 180 mm
3 Bottom Dia (A/F) 540 mm
4 Section 1 Thk 4 mm
5 Section 2 Thk 5 mm
6 Section 3 Thk 6 mm
6 No of Sides 20 Nos

Load Details

1 Number of luminaries 8.00 Nos

2 Orientation of luminaries Symmetrical Loading
3 Projected Area of luminaries 1.36 Sqm
4 Weight of Lantern Carriage & Luminaries. 350 Kg

Wind Data

1 Basic Wind Speed (Vb) 45 m/sec

2 Altitude of site from M.S.L 25 m
3 Upwind distance from sea to site 1 Km
4 Altitude factor (Sa) 1.03
5 Direction factor (Sd) 1
6 Seasonal factor (Ss) 1
7 Probability factor (Sp) 1
8 Gust peak factor (gt) 3.44
9 Topographic increment (Sh) 0

Material Details

1 High Tensile Plates of S355JO as per BS EN 10025 Or Equivalent

2 Other structural steel S235 as per BS EN 10025 Or Equivalent.
3 Foundation Bolts shall be Conforming to ISO-898-1
4 Hot dip galvanisation Conforming to BSEN 1461.

Design factors
1 Safety factor for dead load 1
for Ultimate & Serviceability limit state
2 Safety factor for wind load 1.25
for Ultimate limit state
3 Safety factorfor wind load in 1
Serviceability limit state
4 Safety factor for materials 1.15

Various Standards Reffered :

1 BS.6399 -Part 2 -1997 for wind load on Structure
2 ILE Technical Report -7 for Lighting mast design.
4 BS 5649 ( Part-7) for Design of Lighting mast
5 SABS – 0225:1991 (Code for design of lighting mast)

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 2

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANALYSIS OF STRUCTURE

1. SECTION PROPERTIES :

Node Height Member Outer Section Moment of Elastic Reynold

No. H length dia D Thick T inertia I Modulus No
-5
( m) ( m) (mm ) ( mm ) ( cm^4) Z (cm^3) Re x 10
10 30 180 4.0 879 97.6 6.28
3.00 198 4.0
9 27 216 4.0 1536 142.2 7.50
3.00 234 4.0
8 24 252 4.0 2459 195.1 8.67
4.00 276 4.0
7 20 300 4.0 4181 278.6 10.21
3.00 318 5.0
6 17 336 5.0 7307 434.8 11.29
3.00 354 5.0
5 14 372 5.0 9960 535.3 12.32
4.00 396 5.0
4 10 420 6.0 17158 816.7 13.56
3.00 438 6.0
3 7 456 6.0 22034 966.0 14.15
3.50 477 6.0
2 3.5 498 6.0 28797 1156.1 14.61
3.50 519 6.0
1 0 540 6.0 36820 1363.1 13.55

Approx. wt.of shaft = 2111 kg

Moment of Inertia M.I = PI()/64*(Do4-Di4)

where, Do= Outer Dia
Di= Inner Dia

Elastic Modulus Z = M.I/(D/2)

Since Reynolds No -Re < 14x 105 fore coefficient for shaft is 0.9 as per Clause 2.6.5 of TR-7
Moment of inertia at mid-Height = 9015 cm^4

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

Reference for frequency calculation:

Both TR-7 as well as BS-5649 requires structural Dynamic Safety.
As per SABS – 0225:1991 (Code for design of lighting mast)
Natural frequency of mast is
2oc = ((12.4 X EI)/(m*H4))= = 1.981 Redian /Sec
Where,
E - Elastic modulus of steel = 205 Kn/Sqmm
I - Moment of Inertia at Mid = 9014.9 Cm4
m -Weight of Mast (Kg/m) =(W/H) = 70.4 Kg/m
H - Height of mast = 30 m

Natural frequency of mast due to wt.of Luminaires

2oc 1= ( (3 X EI)/(m*H3)) = 2.392 Redian /Sec
Where,
m -Weight headframe assembly = 350.0 Kg

Rayleigh quotient

1 1 1
2 o = 2 o c + 2 o l = 0.430

(o) = 1.526 Redian /Sec

Combined Natural frequency ( = 0.243 Hz

(no) =o / (2 *3.141)

2. CALCULATION OF MULTIPLICATION FACTOR

Mean hourly wind speed = 25.18 m /s

Natural frequency (no) = 0.010

Mean hourly wind speed ( V10 )

Assume log decrement = 0.2

Response factor ( b ) = 1.46

Size reduction factor ( d ) = 1-0.006 ( mast ht - 3)

= 0.838

Multiplication factor = 1.22

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

3. CALCULATION OF WIND PRESSURE

Sa = 1.03 Sd = 1 Ss = 1 Sp = 1 Sh = 0

Node Height Member Effect.

No. H length Sc factor St factor Sb factor Ve qHe Eqh
( m) ( m) N / sq.m

30 1.350 0.132 1.963 50.9 1589.2 1944

10 30
3.00 1.338 0.134 1.955 50.7 1575.5 1928
9 27
3.00 1.314 0.138 1.937 50.2 1547.6 1893
8 24
4.00 1.286 0.142 1.916 49.7 1514.0 1852
7 20
3.00 1.252 0.148 1.891 49.0 1474.3 1804
6 17
3.00 1.216 0.155 1.864 48.3 1432.9 1753
5 14
4.00 1.162 0.164 1.817 47.1 1361.2 1665
4 10
3.00 1.088 0.176 1.746 45.3 1257.8 1539
3 7
3.50 0.997 0.191 1.652 42.8 1124.9 1376
2 3.5
3.50 0.812 0.215 1.413 36.6 822.9 1007
1 0

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

4. ULTIMATE LIMIT STATE CALCULATION ( FWL = 1.25 , FDL = 1)

Safety factor for wind Load 1.25

Safety factor for Dead Load 1

Node Wind Total Horizontal Dead Deflection M due to Total

No. load shear Moment Load D P-D Moment
KN / m KN KN.m KN mm KN.m KN.m
3.32 Mh 3.50 ML M

10 3.32 0.0 3.5 2663 0.00 0.000

0.43
9 4.61 11.9 4.8 2150 2.13 14.02
0.50
8 6.10 27.9 6.2 1676 4.75 32.69
0.58
7 8.40 56.9 8.3 1135 8.66 65.61
0.65
6 10.34 85.1 10.2 807 11.68 96.74
0.70
5 12.43 119.2 12.2 541 14.66 133.86
0.74
4 15.40 174.9 15.1 273 18.32 193.18
0.76
3 17.67 224.5 17.8 134 20.60 245.08
0.74
2 20.26 290.9 21.1 34 22.55 313.40
0.59
1 22.32 365.4 24.6 23.32 388.68

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

5. STRENGTH CHECK

Grade of steel: S355J0 Yield Strength: 355

Node Plastic Constant Bending Acceptance

No. Modulus for Strength factor
cm^3 M* KN m M
MU MU
10 123.0 1.00 37.98 0.00

9 179.2 0.98 53.98 0.26

8 245.9 0.93 70.47 0.46

7 351.2 0.88 95.08 0.69

6 548.0 0.91 153.80 0.63

5 674.7 0.88 183.17 0.73

4 1029.4 0.90 285.08 0.68

3 1217.6 0.87 328.27 0.75

2 1457.1 0.85 381.66 0.82

1 1718.2 0.83 438.20 0.89

Max. A.F = 0.89 should be < 1

SAFE

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

6. SERVICEABILITY LIMIT STATE

Safety factor for wind Load 1

Safety factor for Dead Load 1
Node Total Horizo- Direct Deflection M due to Total
No. shear moment load D P-D Moment
KN KN.m KN mm KN.m KN.m
2.65 Mh 3.5 ML M

10 2.65 0.0 3.5 2131 0.0 0

9 3.68 9.5 4.8 1720 1.7 11

8 4.88 22.4 6.2 1341 3.8 26

7 6.72 45.6 8.3 908 6.9 52

6 8.27 68.0 10.2 646 9.3 77

5 9.95 95.4 12.2 433 11.7 107

4 12.32 139.9 15.1 218 14.7 155

3 14.14 179.6 17.8 107 16.5 196

2 16.21 232.7 21.1 27 18.0 251

1 17.85 292.3 24.6 0 18.7 310.9

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

7. DEFLECTION CHECK AT 2/3 of Design Wind Speed ( Serviceabilty limit state )

Node Heights Design Design Wind Total Horizon. Deflection

No. in wind VH qh load shear moment D
m m/s N /sq.m KN / m KN KN.m mm
Mh
33.94 706.3 1.0
10 30 1.0 0.0 705
33.80 700.2 0.12
9 27 1.3 3.5 571
33.50 687.8 0.14
8 24 1.8 8.1 447
33.13 672.9 0.17
7 20 2.4 16.5 304
32.69 655.3 0.19
6 17 3.0 24.7 217
32.23 636.8 0.20
5 14 3.6 34.6 146
31.42 605.0 0.22
4 10 4.5 50.8 74
30.20 559.0 0.22
3 7 5.1 65.2 36
28.56 500.0 0.21
2 3.5 5.9 84.5 9
24.43 365.7 0.17
1 0 6.5 106.2 0

Deflection at the top of mast = 705 mm

SAFE As <750 mm
Here deflection is checked at 2/3 of design wind speed
Deflection at the top most point is found to be less than 1/ 40 of mast height.

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STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT DESIGN

Properties of foundation bolt

Grade = 6.8

Min.Tensile Strength (fu) = 600 N / sq.mm

Proof Stress ( 0.2 % ) = 480 N / sq.mm

Bolt material factor (g m) = 1.15

Safety factor for bolts (g mb) = 1.25

Diameter(f) = 30 mm

Number equally spaced (n) = 12 nos.

Pitch Circle diameter(p.c.d) = 660 mm

Pitch of bolt (p) = 3.5 mm

An of bolt = 706.77 mm^2

Characteristic strength in = 600 N / sq.mm

tension ( fu )

Ultimate bolt Capacity = 0.67 x An x Fu

= 284.12 KN
Mast section properties

Diameter (D1) = 540 mm

Section thickness = 6.00 mm

Section area = 10178.46 mm^2

Bending Stress @ mast bottom = 228.1 N /sq.mm

(unfactored )

Stud Acceptance factor = Area of mast x stress x D1 x g m x g mb

N x pcd x ultimate bolt load x 10^3

= 0.801 SAFE

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STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT LENGH

Working stress method

Max. Tension in one bolt = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Tension in one bolt = 127338 N

Diameter of bolt = 30 mm

Embedded length of bolt = 1350 mm

Threaded length = 150 mm

Total length of bolt = 1500 mm

Grade of concrete = M-40

Permissible bond stress = 1.2 Mpa

Permissible bearing stress = 10 Mpa

Tensile force resisted by bolt = 152604 N

through bond stress
SAFE

Anchorplate is to be designed for the remaining tensile force.

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STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANCHOR PLATE ( ANNULAR)

Tension to be carried by = 7630.2 N

anchor plate

Size of anchor plate = 770 mm

Opening in anchor plate = 540 mm

P.C.D = 660 mm

Distance of bolts from opening = 60 mm

Diameter of bolt hole = 32 mm

Min. edge distance = 40 mm

Width of plate -b = 115 mm

Length of plate - l = 3.14 x p.c.d/N

= 172.7 mm

Bearing pressure = 0.38418972 N/mm^2

O.K

Cantilever span = (b-hole dia)/2

= 41.5 mm

Max.moment = 330.835375 KN mm

Thickness = 2.90634834 mm
Provide 8 mm thick anchor plate 8 mm

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STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

DESIGN OF BASE PLATE

Ultimate limit state method

Grade of steel = S235J0

Yeild strength = 235 Mpa

Max.compressive force / = (4 M/ p.c.d +W)/ (p* p.c.d)

unit length of base plate
= 1240.3 N / mm

Assume base plate size = 770 mm circular

Max.bearing pressure ( w ) = 5.39 N/ mm^2

Cantilever span = 115 mm

Max. cantilever bending moment = 35658.22 Nmm /m

Permisssible bending stress = 235 N/ mm^2

in the plate (s bs)

Thickeness of plate required = 30.2 mm

Thickness provided = 30 mm PROVIDE STIFFNER

But the base plate is stiffned with gusset plates. So section modulus due to gusset plates
also have to be considered along with the base pate.

No.of stiffeners = 12

Thickness of stiffener = 8

Height of stiffener = 300

Distance between bolts = 249.356563 mm

300
N A
30.89734 = y
30
249.36

Calculation of ZXX

y= = 30.8973412 mm

I xx = 32237219.2 mm^4

Zxx = 107779.781 mm^3

Max. section modulus required = 35658.2224 x 249.3566

235

= 37836.6458 mm^3

Combined section modulus = 107779.781 mm^3

Acceptance factor = 0.351 < 1

SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 13

 -:DESIGN CALCULATIONS: -

B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED

LIGHTING FITTINGS-H-TYPE-SINGLE SIDED
 Transrail Lighting Ltd

TECHNICAL SUBMITTAL FOR

Structural Calculations of 30M High Mast suitable for 3

no's of luminaries Asymmetric arrangements

CLIENT DCA TRADING

PROJECT QATAR

Revision: R0 Date: 16-06-2022

 STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

Input Details for Lighting Mast Design

Mast Details

1 Height of mast (Ht) 30 m

2 Top Dia (A/F) 180 mm
3 Bottom Dia (A/F) 540 mm
4 Section 1 Thk 4 mm
5 Section 2 Thk 5 mm
6 Section 3 Thk 6 mm
6 No of Sides 20 Nos

Load Details

1 Number of luminaries 3.00 Nos

2 Orientation of luminaries Asymmetrical Loading
3 Projected Area of luminaries 0.86 Sqm
4 Weight of Lantern Carriage & Luminaries. 225 Kg

Wind Data

1 Basic Wind Speed (Vb) 45 m/sec

2 Altitude of site from M.S.L 25 m
3 Upwind distance from sea to site 1 Km
4 Altitude factor (Sa) 1.03
5 Direction factor (Sd) 1
6 Seasonal factor (Ss) 1
7 Probability factor (Sp) 1
8 Gust peak factor (gt) 3.44
9 Topographic increment (Sh) 0

Material Details

1 High Tensile Plates of S355JO as per BS EN 10025 Or Equivalent

2 Other structural steel S235 as per BS EN 10025 Or Equivalent.
3 Foundation Bolts shall be Conforming to ISO-898-1
4 Hot dip galvanisation Conforming to BSEN 1461.

Design factors
1 Safety factor for dead load 1
for Ultimate & Serviceability limit state
2 Safety factor for wind load 1.25
for Ultimate limit state
3 Safety factorfor wind load in 1
Serviceability limit state
4 Safety factor for materials 1.15

Various Standards Reffered :

1 BS.6399 -Part 2 -1997 for wind load on Structure
2 ILE Technical Report -7 for Lighting mast design.
4 BS 5649 ( Part-7) for Design of Lighting mast
5 SABS – 0225:1991 (Code for design of lighting mast)

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANALYSIS OF STRUCTURE

1. SECTION PROPERTIES :

Node Height Member Outer Section Moment of Elastic Reynold

No. H length dia D Thick T inertia I Modulus No
-5
( m) ( m) (mm ) ( mm ) ( cm^4) Z (cm^3) Re x 10
10 30 180 4.0 879 97.6 6.28
3.00 198 4.0
9 27 216 4.0 1536 142.2 7.50
3.00 234 4.0
8 24 252 4.0 2459 195.1 8.67
4.00 276 4.0
7 20 300 4.0 4181 278.6 10.21
3.00 318 5.0
6 17 336 5.0 7307 434.8 11.29
3.00 354 5.0
5 14 372 5.0 9960 535.3 12.32
4.00 396 5.0
4 10 420 6.0 17158 816.7 13.56
3.00 438 6.0
3 7 456 6.0 22034 966.0 14.15
3.50 477 6.0
2 3.5 498 6.0 28797 1156.1 14.61
3.50 519 6.0
1 0 540 6.0 36820 1363.1 13.55

Approx. wt.of shaft = 2111 kg

Moment of Inertia M.I = PI()/64*(Do4-Di4)

where, Do= Outer Dia
Di= Inner Dia

Elastic Modulus Z = M.I/(D/2)

Since Reynolds No -Re < 14x 105 fore coefficient for shaft is 0.9 as per Clause 2.6.5 of TR-7
Moment of inertia at mid-Height = 9015 cm^4

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

Reference for frequency calculation:

Both TR-7 as well as BS-5649 requires structural Dynamic Safety.
As per SABS – 0225:1991 (Code for design of lighting mast)
Natural frequency of mast is
2oc = ((12.4 X EI)/(m*H4))= = 1.981 Redian /Sec
Where,
E - Elastic modulus of steel = 205 Kn/Sqmm
I - Moment of Inertia at Mid = 9014.9 Cm4
m -Weight of Mast (Kg/m) =(W/H) = 70.4 Kg/m
H - Height of mast = 30 m

Natural frequency of mast due to wt.of Luminaires

2oc 1= ( (3 X EI)/(m*H3)) = 2.984 Redian /Sec
Where,
m -Weight headframe assembly = 225.0 Kg

Rayleigh quotient

1 1 1
2 o = 2 o c + 2 o l = 0.367

(o) = 1.650 Redian /Sec

Combined Natural frequency ( = 0.263 Hz

(no) =o / (2 *3.141)

2. CALCULATION OF MULTIPLICATION FACTOR

Mean hourly wind speed = 25.18 m /s

Natural frequency (no) = 0.010

Mean hourly wind speed ( V10 )

Assume log decrement = 0.2

Response factor ( b ) = 1.43

Size reduction factor ( d ) = 1-0.006 ( mast ht - 3)

= 0.838

Multiplication factor = 1.20

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

3. CALCULATION OF WIND PRESSURE

Sa = 1.03 Sd = 1 Ss = 1 Sp = 1 Sh = 0

Node Height Member Effect.

No. H length Sc factor St factor Sb factor Ve qHe Eqh
( m) ( m) N / sq.m

30 1.350 0.132 1.963 50.9 1589.2 1904

10 30
3.00 1.338 0.134 1.955 50.7 1575.5 1888
9 27
3.00 1.314 0.138 1.937 50.2 1547.6 1855
8 24
4.00 1.286 0.142 1.916 49.7 1514.0 1814
7 20
3.00 1.252 0.148 1.891 49.0 1474.3 1767
6 17
3.00 1.216 0.155 1.864 48.3 1432.9 1717
5 14
4.00 1.162 0.164 1.817 47.1 1361.2 1631
4 10
3.00 1.088 0.176 1.746 45.3 1257.8 1507
3 7
3.50 0.997 0.191 1.652 42.8 1124.9 1348
2 3.5
3.50 0.812 0.215 1.413 36.6 822.9 986
1 0

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

4. ULTIMATE LIMIT STATE CALCULATION ( FWL = 1.25 , FDL = 1)

Safety factor for wind Load 1.25

Safety factor for Dead Load 1

Node Wind Total Horizontal Dead Deflection M due to Total

No. load shear Moment Load D P-D Moment
KN / m KN KN.m KN mm KN.m KN.m
2.04 Mh 2.25 ML M

10 2.04 0.0 2.3 2176 0.00 0.000

0.42
9 3.30 8.0 3.6 1772 1.17 9.19
0.49
8 4.77 20.1 5.0 1394 2.79 22.90
0.56
7 7.02 43.7 7.0 955 5.42 49.10
0.63
6 8.92 67.6 8.9 684 7.57 75.15
0.68
5 10.97 97.4 10.9 462 9.78 107.19
0.73
4 13.87 147.1 13.9 234 12.60 159.68
0.74
3 16.10 192.0 16.5 116 14.41 206.45
0.72
2 18.63 252.8 19.8 29 15.97 268.81
0.58
1 20.65 321.6 23.4 16.61 338.18

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 6

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

5. STRENGTH CHECK

Grade of steel: S355J0 Yield Strength: 355

Node Plastic Constant Bending Acceptance

No. Modulus for Strength factor
cm^3 M* KN m M
MU MU
10 123.0 1.00 37.98 0.00

9 179.2 0.98 53.98 0.17

8 245.9 0.93 70.47 0.32

7 351.2 0.88 95.08 0.52

6 548.0 0.91 153.80 0.49

5 674.7 0.88 183.17 0.59

4 1029.4 0.90 285.08 0.56

3 1217.6 0.87 328.27 0.63

2 1457.1 0.85 381.66 0.70

1 1718.2 0.83 438.20 0.77

Max. A.F = 0.77 should be < 1

SAFE

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

6. SERVICEABILITY LIMIT STATE

Safety factor for wind Load 1

Safety factor for Dead Load 1
Node Total Horizo- Direct Deflection M due to Total
No. shear moment load D P-D Moment
KN KN.m KN mm KN.m KN.m
1.63 Mh 2.3 ML M

10 1.63 0.0 2.3 1741 0.0 0

9 2.64 6.4 3.6 1417 0.9 7

8 3.81 16.1 5.0 1115 2.2 18

7 5.62 34.9 7.0 764 4.3 39

6 7.13 54.1 8.9 547 6.1 60

5 8.77 77.9 10.9 369 7.8 86

4 11.10 117.7 13.9 188 10.1 128

3 12.88 153.6 16.5 92 11.5 165

2 14.91 202.3 19.8 23 12.8 215

1 16.52 257.3 23.4 0 13.3 270.5

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

7. DEFLECTION CHECK AT 2/3 of Design Wind Speed ( Serviceabilty limit state )

Node Heights Design Design Wind Total Horizon. Deflection

No. in wind VH qh load shear moment D
m m/s N /sq.m KN / m KN KN.m mm
Mh
33.94 706.3 0.6
10 30 0.6 0.0 598
33.80 700.2 0.12
9 27 1.0 2.4 488
33.50 687.8 0.14
8 24 1.4 6.0 385
33.13 672.9 0.17
7 20 2.1 13.0 265
32.69 655.3 0.19
6 17 2.6 20.1 191
32.23 636.8 0.20
5 14 3.3 28.9 129
31.42 605.0 0.22
4 10 4.1 43.6 66
30.20 559.0 0.22
3 7 4.8 57.0 32
28.56 500.0 0.21
2 3.5 5.5 75.0 8
24.43 365.7 0.17
1 0 6.1 95.4 0

Deflection at the top of mast = 598 mm

SAFE
Here deflection is checked at 2/3 of design wind speed
Deflection at the top most point is found to be less than 1/ 40 of mast height.

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STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT DESIGN

Properties of foundation bolt

Grade = 6.8

Min.Tensile Strength (fu) = 600 N / sq.mm

Proof Stress ( 0.2 % ) = 480 N / sq.mm

Bolt material factor (g m) = 1.15

Safety factor for bolts (g mb) = 1.25

Diameter(f) = 30 mm

Number equally spaced (n) = 12 nos.

Pitch Circle diameter(p.c.d) = 670 mm

Pitch of bolt (p) = 3.5 mm

An of bolt = 706.77 mm^2

Characteristic strength in = 600 N / sq.mm

tension ( fu )

Ultimate bolt Capacity = 0.67 x An x Fu

= 284.12 KN
Mast section properties

Diameter (D1) = 540 mm

Section thickness = 6.00 mm

Section area = 10178.46 mm^2

Bending Stress @ mast bottom = 198.5 N /sq.mm

(unfactored )

Stud Acceptance factor = Area of mast x stress x D1 x g m x g mb

N x pcd x ultimate bolt load x 10^3

= 0.686 SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 10

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT LENGH

Working stress method

Max. Tension in one bolt = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Tension in one bolt = 111278 N

Diameter of bolt = 30 mm

Embedded length of bolt = 1050 mm

Threaded length = 150 mm

Total length of bolt = 1200 mm

Grade of concrete = M-40

Permissible bond stress = 1.2 Mpa

Permissible bearing stress = 10 Mpa

Tensile force resisted by bolt = 118692 N

through bond stress
SAFE

Anchorplate is to be designed for the remaining tensile force.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 11

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANCHOR PLATE ( ANNULAR)

Tension to be carried by = 5934.6 N

anchor plate

Size of anchor plate = 770 mm

Opening in anchor plate = 540 mm

P.C.D = 670 mm

Distance of bolts from opening = 65 mm

Diameter of bolt hole = 32 mm

Min. edge distance = 40 mm

Width of plate -b = 115 mm

Length of plate - l = 3.14 x p.c.d/N

= 175.316667 mm

Bearing pressure = 0.29435432 N/mm^2

O.K

Cantilever span = (b-hole dia)/2

= 41.5 mm

Max.moment = 253.47586 KN mm

Thickness = 2.54395835 mm
Provide 8 mm thick anchor plate 8 mm

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 12

STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

DESIGN OF BASE PLATE

Ultimate limit state method

Grade of steel = S235J0

Yeild strength = 235 Mpa

Max.compressive force / = (4 M/ p.c.d +W)/ (p* p.c.d)

unit length of base plate
= 1080.1 N / mm

Assume base plate size = 770 mm circular

Max.bearing pressure ( w ) = 4.70 N/ mm^2

Cantilever span = 115 mm

Max. cantilever bending moment = 31053.38 Nmm /m

Permisssible bending stress = 240 N/ mm^2

in the plate (s bs)

Thickeness of plate required = 27.9 mm

Thickness provided = 30 mm SAFE

But the base plate is stiffned with gusset plates. So section modulus due to gusset plates
also have to be considered along with the base pate.

No.of stiffeners = 12

Thickness of stiffener = 8

Height of stiffener = 300

Distance between bolts = 249.356563 mm

300
N A
30.89734 = y
30
249.36

Calculation of ZXX

y= = 30.8973412 mm

I xx = 32237219.2 mm^4

Zxx = 107779.781 mm^3

Max. section modulus required = 31053.379 x 249.3566

240

= 32264.016 mm^3

Combined section modulus = 107779.781 mm^3

Acceptance factor = 0.299 < 1

SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 13

 -:DESIGN CALCULATIONS: -

C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED

LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
 Transrail Lighting Ltd

TECHNICAL SUBMITTAL FOR

Structural Calculations of 30M High Mast suitable for 4

no's of luminaries Asymmetric arrangements

CLIENT DCA TRADING

PROJECT QATAR

Revision: R0 Date: 16-06-2022

 STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

Input Details for Lighting Mast Design

Mast Details

1 Height of mast (Ht) 30 m

2 Top Dia (A/F) 180 mm
3 Bottom Dia (A/F) 540 mm
4 Section 1 Thk 4 mm
5 Section 2 Thk 5 mm
6 Section 3 Thk 6 mm
6 No of Sides 20 Nos

Load Details

1 Number of luminaries 4.00 Nos

2 Orientation of luminaries Asymmetrical Loading
3 Projected Area of luminaries 1.14 Sqm
4 Weight of Lantern Carriage & Luminaries. 250 Kg

Wind Data

1 Basic Wind Speed (Vb) 45 m/sec

2 Altitude of site from M.S.L 25 m
3 Upwind distance from sea to site 1 Km
4 Altitude factor (Sa) 1.03
5 Direction factor (Sd) 1
6 Seasonal factor (Ss) 1
7 Probability factor (Sp) 1
8 Gust peak factor (gt) 3.44
9 Topographic increment (Sh) 0

Material Details

1 High Tensile Plates of S355JO as per BS EN 10025 Or Equivalent

2 Other structural steel S235 as per BS EN 10025 Or Equivalent.
3 Foundation Bolts shall be Conforming to ISO-898-1
4 Hot dip galvanisation Conforming to BSEN 1461.

Design factors
1 Safety factor for dead load 1
for Ultimate & Serviceability limit state
2 Safety factor for wind load 1.25
for Ultimate limit state
3 Safety factorfor wind load in 1
Serviceability limit state
4 Safety factor for materials 1.15

Various Standards Reffered :

1 BS.6399 -Part 2 -1997 for wind load on Structure
2 ILE Technical Report -7 for Lighting mast design.
4 BS 5649 ( Part-7) for Design of Lighting mast
5 SABS – 0225:1991 (Code for design of lighting mast)

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 2

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANALYSIS OF STRUCTURE

1. SECTION PROPERTIES :

Node Height Member Outer Section Moment of Elastic Reynold

No. H length dia D Thick T inertia I Modulus No
-5
( m) ( m) (mm ) ( mm ) ( cm^4) Z (cm^3) Re x 10
10 30 180 4.0 879 97.6 6.28
3.00 198 4.0
9 27 216 4.0 1536 142.2 7.50
3.00 234 4.0
8 24 252 4.0 2459 195.1 8.67
4.00 276 4.0
7 20 300 4.0 4181 278.6 10.21
3.00 318 5.0
6 17 336 5.0 7307 434.8 11.29
3.00 354 5.0
5 14 372 5.0 9960 535.3 12.32
4.00 396 5.0
4 10 420 6.0 17158 816.7 13.56
3.00 438 6.0
3 7 456 6.0 22034 966.0 14.15
3.50 477 6.0
2 3.5 498 6.0 28797 1156.1 14.61
3.50 519 6.0
1 0 540 6.0 36820 1363.1 13.55

Approx. wt.of shaft = 2111 kg

Moment of Inertia M.I = PI()/64*(Do4-Di4)

where, Do= Outer Dia
Di= Inner Dia

Elastic Modulus Z = M.I/(D/2)

Since Reynolds No -Re < 14x 105 fore coefficient for shaft is 0.9 as per Clause 2.6.5 of TR-7
Moment of inertia at mid-Height = 9015 cm^4

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 3

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

Reference for frequency calculation:

Both TR-7 as well as BS-5649 requires structural Dynamic Safety.
As per SABS – 0225:1991 (Code for design of lighting mast)
Natural frequency of mast is
2oc = ((12.4 X EI)/(m*H4))= = 1.981 Redian /Sec
Where,
E - Elastic modulus of steel = 205 Kn/Sqmm
I - Moment of Inertia at Mid = 9014.9 Cm4
m -Weight of Mast (Kg/m) =(W/H) = 70.4 Kg/m
H - Height of mast = 30 m

Natural frequency of mast due to wt.of Luminaires

2oc 1= ( (3 X EI)/(m*H3)) = 2.831 Redian /Sec
Where,
m -Weight headframe assembly = 250.0 Kg

Rayleigh quotient

1 1 1
2 o = 2 o c + 2 o l = 0.380

(o) = 1.623 Redian /Sec

Combined Natural frequency ( = 0.258 Hz

(no) =o / (2 *3.141)

2. CALCULATION OF MULTIPLICATION FACTOR

Mean hourly wind speed = 25.18 m /s

Natural frequency (no) = 0.010

Mean hourly wind speed ( V10 )

Assume log decrement = 0.2

Response factor ( b ) = 1.43

Size reduction factor ( d ) = 1-0.006 ( mast ht - 3)

= 0.838

Multiplication factor = 1.20

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 4

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

3. CALCULATION OF WIND PRESSURE

Sa = 1.03 Sd = 1 Ss = 1 Sp = 1 Sh = 0

Node Height Member Effect.

No. H length Sc factor St factor Sb factor Ve qHe Eqh
( m) ( m) N / sq.m

30 1.350 0.132 1.963 50.9 1589.2 1904

10 30
3.00 1.338 0.134 1.955 50.7 1575.5 1888
9 27
3.00 1.314 0.138 1.937 50.2 1547.6 1855
8 24
4.00 1.286 0.142 1.916 49.7 1514.0 1814
7 20
3.00 1.252 0.148 1.891 49.0 1474.3 1767
6 17
3.00 1.216 0.155 1.864 48.3 1432.9 1717
5 14
4.00 1.162 0.164 1.817 47.1 1361.2 1631
4 10
3.00 1.088 0.176 1.746 45.3 1257.8 1507
3 7
3.50 0.997 0.191 1.652 42.8 1124.9 1348
2 3.5
3.50 0.812 0.215 1.413 36.6 822.9 986
1 0

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 5

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

4. ULTIMATE LIMIT STATE CALCULATION ( FWL = 1.25 , FDL = 1)

Safety factor for wind Load 1.25

Safety factor for Dead Load 1

Node Wind Total Horizontal Dead Deflection M due to Total

No. load shear Moment Load D P-D Moment
KN / m KN KN.m KN mm KN.m KN.m
2.71 Mh 2.50 ML M

10 2.71 0.0 2.5 2401 0.00 0.000

0.42
9 3.97 10.0 3.8 1945 1.44 11.46
0.49
8 5.44 24.1 5.2 1523 3.34 27.48
0.56
7 7.69 50.4 7.3 1037 6.38 56.78
0.63
6 9.59 76.3 9.2 740 8.82 85.13
0.68
5 11.64 108.2 11.2 497 11.28 119.44
0.73
4 14.55 160.5 14.1 252 14.39 174.92
0.74
3 16.77 207.5 16.8 124 16.37 223.87
0.72
2 19.31 270.6 20.1 31 18.07 288.71
0.58
1 21.32 341.7 23.6 18.76 360.49

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 6

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

5. STRENGTH CHECK

Grade of steel: S355J0 Yield Strength: 355

Node Plastic Constant Bending Acceptance

No. Modulus for Strength factor
cm^3 M* KN m M
MU MU
10 123.0 1.00 37.98 0.00

9 179.2 0.98 53.98 0.21

8 245.9 0.93 70.47 0.39

7 351.2 0.88 95.08 0.60

6 548.0 0.91 153.80 0.55

5 674.7 0.88 183.17 0.65

4 1029.4 0.90 285.08 0.61

3 1217.6 0.87 328.27 0.68

2 1457.1 0.85 381.66 0.76

1 1718.2 0.83 438.20 0.82

Max. A.F = 0.82 should be < 1

SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 7

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

6. SERVICEABILITY LIMIT STATE

Safety factor for wind Load 1

Safety factor for Dead Load 1
Node Total Horizo- Direct Deflection M due to Total
No. shear moment load D P-D Moment
KN KN.m KN mm KN.m KN.m
2.17 Mh 2.5 ML M

10 2.17 0.0 2.5 1921 0.0 0

9 3.18 8.0 3.8 1556 1.1 9

8 4.35 19.3 5.2 1218 2.7 22

7 6.15 40.3 7.3 829 5.1 45

6 7.67 61.1 9.2 592 7.1 68

5 9.31 86.5 11.2 398 9.0 96

4 11.64 128.4 14.1 201 11.5 140

3 13.42 166.0 16.8 99 13.1 179

2 15.44 216.5 20.1 25 14.5 231

1 17.06 273.4 23.6 0 15.0 288.4

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 8

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

7. DEFLECTION CHECK AT 2/3 of Design Wind Speed ( Serviceabilty limit state )

Node Heights Design Design Wind Total Horizon. Deflection

No. in wind VH qh load shear moment D
m m/s N /sq.m KN / m KN KN.m mm
Mh
33.94 706.3 0.8
10 30 0.8 0.0 658
33.80 700.2 0.12
9 27 1.2 3.0 534
33.50 687.8 0.14
8 24 1.6 7.2 420
33.13 672.9 0.17
7 20 2.3 15.0 287
32.69 655.3 0.19
6 17 2.8 22.6 205
32.23 636.8 0.20
5 14 3.5 32.1 139
31.42 605.0 0.22
4 10 4.3 47.6 70
30.20 559.0 0.22
3 7 5.0 61.6 35
28.56 500.0 0.21
2 3.5 5.7 80.3 9
24.43 365.7 0.17
1 0 6.3 101.4 0

Deflection at the top of mast = 658 mm

SAFE
Here deflection is checked at 2/3 of design wind speed
Deflection at the top most point is found to be less than 1/ 40 of mast height.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 9

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT DESIGN

Properties of foundation bolt

Grade = 6.8

Min.Tensile Strength (fu) = 600 N / sq.mm

Proof Stress ( 0.2 % ) = 480 N / sq.mm

Bolt material factor (g m) = 1.15

Safety factor for bolts (g mb) = 1.25

Diameter(f) = 30 mm

Number equally spaced (n) = 12 nos.

Pitch Circle diameter(p.c.d) = 670 mm

Pitch of bolt (p) = 3.5 mm

An of bolt = 706.77 mm^2

Characteristic strength in = 600 N / sq.mm

tension ( fu )

Ultimate bolt Capacity = 0.67 x An x Fu

= 284.12 KN
Mast section properties

Diameter (D1) = 540 mm

Section thickness = 6.00 mm

Section area = 10178.46 mm^2

Bending Stress @ mast bottom = 211.6 N /sq.mm

(unfactored )

Stud Acceptance factor = Area of mast x stress x D1 x g m x g mb

N x pcd x ultimate bolt load x 10^3

= 0.732 SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 10

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT LENGH

Working stress method

Max. Tension in one bolt = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Tension in one bolt = 118725 N

Diameter of bolt = 30 mm

Embedded length of bolt = 1050 mm

Threaded length = 150 mm

Total length of bolt = 1200 mm

Grade of concrete = M-40

Permissible bond stress = 1.2 Mpa

Permissible bearing stress = 10 Mpa

Tensile force resisted by bolt = 118692 N

through bond stress
REQD.ANCHOR PLATE

Anchorplate is to be designed for the remaining tensile force.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 11

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANCHOR PLATE ( ANNULAR)

Tension to be carried by = 32.8668517 N

anchor plate

Size of anchor plate = 770 mm

Opening in anchor plate = 540 mm

P.C.D = 670 mm

Distance of bolts from opening = 65 mm

Diameter of bolt hole = 32 mm

Min. edge distance = 40 mm

Width of plate -b = 115 mm

Length of plate - l = 3.14 x p.c.d/N

= 175.316667 mm

Bearing pressure = 0.00163019 N/mm^2

O.K

Cantilever span = (b-hole dia)/2

= 41.5 mm

Max.moment = 1.4037936 KN mm

Thickness = 0.18931862 mm
Provide 8 mm thick anchor plate 8 mm

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 12

STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

DESIGN OF BASE PLATE

Ultimate limit state method

Grade of steel = S235J0

Yeild strength = 235 Mpa

Max.compressive force / = (4 M/ p.c.d +W)/ (p* p.c.d)

unit length of base plate
= 1150.7 N / mm

Assume base plate size = 770 mm circular

Max.bearing pressure ( w ) = 5.00 N/ mm^2

Cantilever span = 115 mm

Max. cantilever bending moment = 33082.98 Nmm /m

Permisssible bending stress = 240 N/ mm^2

in the plate (s bs)

Thickeness of plate required = 28.8 mm

Thickness provided = 30 mm SAFE

But the base plate is stiffned with gusset plates. So section modulus due to gusset plates
also have to be considered along with the base pate.

No.of stiffeners = 12

Thickness of stiffener = 8

Height of stiffener = 300

Distance between bolts = 249.356563 mm

300
N A
30.89734 = y
30
249.36

Calculation of ZXX

y= = 30.8973412 mm

I xx = 32237219.2 mm^4

Zxx = 107779.781 mm^3

Max. section modulus required = 33082.9766 x 249.3566

240

= 34372.7389 mm^3

Combined section modulus = 107779.781 mm^3

Acceptance factor = 0.319 < 1

SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 13

 -:DESIGN CALCULATIONS: -

D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED

LIGHTING FITTINGS-H-TYPE-DOUBLE SIDED
 Transrail Lighting Ltd

TECHNICAL SUBMITTAL FOR

Structural Calculations of 30M High Mast suitable for 6

no's of luminaries symmetric arrangements

CLIENT DCA TRADING

PROJECT QATAR

Revision: R0 Date: 16-06-2022

 STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

Input Details for Lighting Mast Design

Mast Details

1 Height of mast (Ht) 30 m

2 Top Dia (A/F) 180 mm
3 Bottom Dia (A/F) 540 mm
4 Section 1 Thk 4 mm
5 Section 2 Thk 5 mm
6 Section 3 Thk 6 mm
6 No of Sides 20 Nos

Load Details

1 Number of luminaries 6.00 Nos

2 Orientation of luminaries Symmetrical Loading
3 Projected Area of luminaries 1.03 Sqm
4 Weight of Lantern Carriage & Luminaries. 300 Kg

Wind Data

1 Basic Wind Speed (Vb) 45 m/sec

2 Altitude of site from M.S.L 25 m
3 Upwind distance from sea to site 1 Km
4 Altitude factor (Sa) 1.03
5 Direction factor (Sd) 1
6 Seasonal factor (Ss) 1
7 Probability factor (Sp) 1
8 Gust peak factor (gt) 3.44
9 Topographic increment (Sh) 0

Material Details

1 High Tensile Plates of S355JO as per BS EN 10025 Or Equivalent

2 Other structural steel S235 as per BS EN 10025 Or Equivalent.
3 Foundation Bolts shall be Conforming to ISO-898-1
4 Hot dip galvanisation Conforming to BSEN 1461.

Design factors
1 Safety factor for dead load 1
for Ultimate & Serviceability limit state
2 Safety factor for wind load 1.25
for Ultimate limit state
3 Safety factorfor wind load in 1
Serviceability limit state
4 Safety factor for materials 1.15

Various Standards Reffered :

1 BS.6399 -Part 2 -1997 for wind load on Structure
2 ILE Technical Report -7 for Lighting mast design.
4 BS 5649 ( Part-7) for Design of Lighting mast
5 SABS – 0225:1991 (Code for design of lighting mast)

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 2

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANALYSIS OF STRUCTURE

1. SECTION PROPERTIES :

Node Height Member Outer Section Moment of Elastic Reynold

No. H length dia D Thick T inertia I Modulus No
-5
( m) ( m) (mm ) ( mm ) ( cm^4) Z (cm^3) Re x 10
10 30 180 4.0 879 97.6 6.28
3.00 198 4.0
9 27 216 4.0 1536 142.2 7.50
3.00 234 4.0
8 24 252 4.0 2459 195.1 8.67
4.00 276 4.0
7 20 300 4.0 4181 278.6 10.21
3.00 318 5.0
6 17 336 5.0 7307 434.8 11.29
3.00 354 5.0
5 14 372 5.0 9960 535.3 12.32
4.00 396 5.0
4 10 420 6.0 17158 816.7 13.56
3.00 438 6.0
3 7 456 6.0 22034 966.0 14.15
3.50 477 6.0
2 3.5 498 6.0 28797 1156.1 14.61
3.50 519 6.0
1 0 540 6.0 36820 1363.1 13.55

Approx. wt.of shaft = 2111 kg

Moment of Inertia M.I = PI()/64*(Do4-Di4)

where, Do= Outer Dia
Di= Inner Dia

Elastic Modulus Z = M.I/(D/2)

Since Reynolds No -Re < 14x 105 fore coefficient for shaft is 0.9 as per Clause 2.6.5 of TR-7
Moment of inertia at mid-Height = 9015 cm^4

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 3

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

Reference for frequency calculation:

Both TR-7 as well as BS-5649 requires structural Dynamic Safety.
As per SABS – 0225:1991 (Code for design of lighting mast)
Natural frequency of mast is
2oc = ((12.4 X EI)/(m*H4))= = 1.981 Redian /Sec
Where,
E - Elastic modulus of steel = 205 Kn/Sqmm
I - Moment of Inertia at Mid = 9014.9 Cm4
m -Weight of Mast (Kg/m) =(W/H) = 70.4 Kg/m
H - Height of mast = 30 m

Natural frequency of mast due to wt.of Luminaires

2oc 1= ( (3 X EI)/(m*H3)) = 2.584 Redian /Sec
Where,
m -Weight headframe assembly = 300.0 Kg

Rayleigh quotient

1 1 1
2 o = 2 o c + 2 o l = 0.405

(o) = 1.572 Redian /Sec

Combined Natural frequency ( = 0.250 Hz

(no) =o / (2 *3.141)

2. CALCULATION OF MULTIPLICATION FACTOR

Mean hourly wind speed = 25.18 m /s

Natural frequency (no) = 0.010

Mean hourly wind speed ( V10 )

Assume log decrement = 0.2

Response factor ( b ) = 1.46

Size reduction factor ( d ) = 1-0.006 ( mast ht - 3)

= 0.838

Multiplication factor = 1.22

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 4

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

3. CALCULATION OF WIND PRESSURE

Sa = 1.03 Sd = 1 Ss = 1 Sp = 1 Sh = 0

Node Height Member Effect.

No. H length Sc factor St factor Sb factor Ve qHe Eqh
( m) ( m) N / sq.m

30 1.350 0.132 1.963 50.9 1589.2 1944

10 30
3.00 1.338 0.134 1.955 50.7 1575.5 1928
9 27
3.00 1.314 0.138 1.937 50.2 1547.6 1893
8 24
4.00 1.286 0.142 1.916 49.7 1514.0 1852
7 20
3.00 1.252 0.148 1.891 49.0 1474.3 1804
6 17
3.00 1.216 0.155 1.864 48.3 1432.9 1753
5 14
4.00 1.162 0.164 1.817 47.1 1361.2 1665
4 10
3.00 1.088 0.176 1.746 45.3 1257.8 1539
3 7
3.50 0.997 0.191 1.652 42.8 1124.9 1376
2 3.5
3.50 0.812 0.215 1.413 36.6 822.9 1007
1 0

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

4. ULTIMATE LIMIT STATE CALCULATION ( FWL = 1.25 , FDL = 1)

Safety factor for wind Load 1.25

Safety factor for Dead Load 1

Node Wind Total Horizontal Dead Deflection M due to Total

No. load shear Moment Load D P-D Moment
KN / m KN KN.m KN mm KN.m KN.m
2.49 Mh 3.00 ML M

10 2.49 0.0 3.0 2378 0.00 0.000

0.43
9 3.78 9.4 4.3 1929 1.64 11.05
0.50
8 5.28 23.0 5.7 1512 3.73 26.73
0.58
7 7.58 48.7 7.8 1031 6.97 55.69
0.65
6 9.51 74.4 9.7 737 9.54 83.89
0.70
5 11.61 106.0 11.7 496 12.11 118.15
0.74
4 14.58 158.4 14.6 251 15.33 173.73
0.76
3 16.85 205.5 17.3 123 17.36 222.91
0.74
2 19.44 269.0 20.6 31 19.11 288.15
0.59
1 21.49 340.7 24.1 19.81 360.48

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

5. STRENGTH CHECK

Grade of steel: S355J0 Yield Strength: 355

Node Plastic Constant Bending Acceptance

No. Modulus for Strength factor
cm^3 M* KN m M
MU MU
10 123.0 1.00 37.98 0.00

9 179.2 0.98 53.98 0.20

8 245.9 0.93 70.47 0.38

7 351.2 0.88 95.08 0.59

6 548.0 0.91 153.80 0.55

5 674.7 0.88 183.17 0.65

4 1029.4 0.90 285.08 0.61

3 1217.6 0.87 328.27 0.68

2 1457.1 0.85 381.66 0.76

1 1718.2 0.83 438.20 0.82

Max. A.F = 0.82 should be < 1

SAFE

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 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

6. SERVICEABILITY LIMIT STATE

Safety factor for wind Load 1

Safety factor for Dead Load 1
Node Total Horizo- Direct Deflection M due to Total
No. shear moment load D P-D Moment
KN KN.m KN mm KN.m KN.m
2.00 Mh 3.0 ML M

10 2.00 0.0 3.0 1902 0.0 0

9 3.03 7.5 4.3 1543 1.3 9

8 4.22 18.4 5.7 1210 3.0 21

7 6.06 39.0 7.8 825 5.6 45

6 7.61 59.5 9.7 589 7.6 67

5 9.29 84.8 11.7 397 9.7 95

4 11.66 126.7 14.6 201 12.3 139

3 13.48 164.4 17.3 99 13.9 178

2 15.55 215.2 20.6 25 15.3 231

1 17.19 272.5 24.1 0 15.8 288.4

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 8

 STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

7. DEFLECTION CHECK AT 2/3 of Design Wind Speed ( Serviceabilty limit state )

Node Heights Design Design Wind Total Horizon. Deflection

No. in wind VH qh load shear moment D
m m/s N /sq.m KN / m KN KN.m mm
Mh
33.94 706.3 0.7
10 30 0.7 0.0 634
33.80 700.2 0.12
9 27 1.1 2.7 516
33.50 687.8 0.14
8 24 1.5 6.7 406
33.13 672.9 0.17
7 20 2.2 14.2 278
32.69 655.3 0.19
6 17 2.8 21.6 199
32.23 636.8 0.20
5 14 3.4 30.8 135
31.42 605.0 0.22
4 10 4.2 46.0 69
30.20 559.0 0.22
3 7 4.9 59.7 34
28.56 500.0 0.21
2 3.5 5.6 78.2 9
24.43 365.7 0.17
1 0 6.2 99.0 0

Deflection at the top of mast = 634 mm

SAFE
Here deflection is checked at 2/3 of design wind speed
Deflection at the top most point is found to be less than 1/ 40 of mast height.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 9

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT DESIGN

Properties of foundation bolt

Grade = 6.8

Min.Tensile Strength (fu) = 600 N / sq.mm

Proof Stress ( 0.2 % ) = 480 N / sq.mm

Bolt material factor (g m) = 1.15

Safety factor for bolts (g mb) = 1.25

Diameter(f) = 30 mm

Number equally spaced (n) = 12 nos.

Pitch Circle diameter(p.c.d) = 670 mm

Pitch of bolt (p) = 3.5 mm

An of bolt = 706.77 mm^2

Characteristic strength in = 600 N / sq.mm

tension ( fu )

Ultimate bolt Capacity = 0.67 x An x Fu

= 284.12 KN
Mast section properties

Diameter (D1) = 540 mm

Section thickness = 6.00 mm

Section area = 10178.46 mm^2

Bending Stress @ mast bottom = 211.6 N /sq.mm

(unfactored )

Stud Acceptance factor = Area of mast x stress x D1 x g m x g mb

N x pcd x ultimate bolt load x 10^3

= 0.732 SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 10

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

FOUNDATION BOLT LENGH

Working stress method

Max. Tension in one bolt = Area of mast x stress x D1 W

N x pcd x maginfication factor N

Max. Tension in one bolt = 116199 N

Diameter of bolt = 30 mm

Embedded length of bolt = 1050 mm

Threaded length = 150 mm

Total length of bolt = 1200 mm

Grade of concrete = M-40

Permissible bond stress = 1.2 Mpa

Permissible bearing stress = 10 Mpa

Tensile force resisted by bolt = 118692 N

through bond stress
SAFE

Anchorplate is to be designed for the remaining tensile force.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 11

STRUCTURAL CALCULATIONS OF 30 M HIGH MAST
DCA TRADING, QATAR

ANCHOR PLATE ( ANNULAR)

Tension to be carried by = 5934.6 N

anchor plate

Size of anchor plate = 770 mm

Opening in anchor plate = 540 mm

P.C.D = 670 mm

Distance of bolts from opening = 65 mm

Diameter of bolt hole = 32 mm

Min. edge distance = 40 mm

Width of plate -b = 115 mm

Length of plate - l = 3.14 x p.c.d/N

= 175.316667 mm

Bearing pressure = 0.29435432 N/mm^2

O.K

Cantilever span = (b-hole dia)/2

= 41.5 mm

Max.moment = 253.47586 KN mm

Thickness = 2.54395835 mm
Provide 8 mm thick anchor plate 8 mm

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 12

STRUCTURAL DESIGN OF 30 M LIGHTING MAST
DCA TRADING, QATAR

DESIGN OF BASE PLATE

Ultimate limit state method

Grade of steel = S235J0

Yeild strength = 235 Mpa

Max.compressive force / = (4 M/ p.c.d +W)/ (p* p.c.d)

unit length of base plate
= 1150.9 N / mm

Assume base plate size = 770 mm circular

Max.bearing pressure ( w ) = 5.00 N/ mm^2

Cantilever span = 115 mm

Max. cantilever bending moment = 33089.09 Nmm /m

Permisssible bending stress = 240 N/ mm^2

in the plate (s bs)

Thickeness of plate required = 28.8 mm

Thickness provided = 30 mm SAFE

But the base plate is stiffned with gusset plates. So section modulus due to gusset plates
also have to be considered along with the base pate.

No.of stiffeners = 12

Thickness of stiffener = 8

Height of stiffener = 300

Distance between bolts = 249.356563 mm

300
N A
30.89734 = y
30
249.36

Calculation of ZXX

y= = 30.8973412 mm

I xx = 32237219.2 mm^4

Zxx = 107779.781 mm^3

Max. section modulus required = 33089.0941 x 249.3566

240

= 34379.0949 mm^3

Combined section modulus = 107779.781 mm^3

Acceptance factor = 0.319 < 1

SAFE

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-6F Page 13

11) PROJECT REFERENCE
 04/01/2022 10:14:29 AM

2022/0000232/5

Mr. Moh’d Abdalla

Founder & CEO
DCA Trading & Decoration
P.O. Box: 37673 - Doha, Qatar, Fax: +974 40009401

Subject: Renewal Approval and Inclusion of local agent for Street Light Column up to 14m and High
Mast Column as Manufactured by Messrs. Transrail Lighting Limited in their Factory in India.
Dear Sir,

The Vendors Prequalification Committee (VPC) refers to the application submitted with PWA Reference
2021/ 0078145/1, and your request to renew the approval for Messrs. Transrail Lighting Limited as an
approved manufacturer for Street Light Column up to 14m and High Mast Column as it appears on the
Approved list for , roads: (http://www.ashghal.gov.qa/en/Services/Pages/ApprovedMaterialHome.aspx) to
be used in ASHGHAL Projects;

Following our general evaluation process, the Committee has decided to approve the renewal. This renewal
approval is valid for a period of three (3) years from the date of this letter, and it will be subject to the
Authority’s review at any time throughout this period. It is the Vendor’s responsibility to apply for the
renewal three (3) months prior to the expiry date, otherwise they will be removed from the authority
vendor list.

The quality and performance of Messrs. Transrail Lighting Limited as an Approved Manufacturer shall be
closely monitored by the Authority at all times to ensure that the required standards are met. If it is found
by the Authority at any time that the quality and performance is failing to meet the expected standards,
then the committee reserves the right to withdraw their Approval. It is also the company’s responsibility to
ensure full compliance to the requirements of the latest version of Qatar Construction Specifications (QCS)
as well as the relevant project specification requirements of any particular project

Lastly, kindly note that this approval shall not be interpreted as a guarantee for providing materials or
services for any ASHGHAL projects and the Authority shall not be held responsible nor accept any liability
for Manufacturer / Supplier / Subcontractor losses, expenses, damages to reputation or any other damages
whatsoever arising out of or in relation to taking part in the authority prequalification procedure.

Best Regards,

Mohamed Ehab Samir Mustafa

Vendors Prequalification Committee
Rapporteur
You already provided
this, we are checking
with Parsons

Noted

Noted
12) COMPLIANCE STATEMENT (QCS 2014)-
HIGH MAST LIGHTING COLUMN
 13) FOUNDATION CALCULATION AND REINFORCEMENT
DETAILS –HIGH MAST LIGHTING COLUMN

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED
LIGHTING FITTINGS- H- TYPE-SINGLE SIDED
A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED
LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED
LIGHTING FITTINGS-H-TYPE-DOUBLE SIDED
 -: FOUNDATION CALCULATION AND REINFORCEMENT
DETAILS: -

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN PARAMETERS:

SAFE. BEARING CAPACITY OF SOIL ----------SBC------------------ 200 kn/Sq.m

GROUND WATER TABLE----------GWT------------------ LOW
GRADE OF CONCRETE ------------------ M-40

FOUNDATION FORCES AT BOTTOM OF MAST (AT SERVICEABILITY CONDITION)

DOWNWARD / VERTICAL LOAD OF HIGH MAST SYSTEM----(Wm) 21.07 KN

TOTAL HORIZONTAL SHEAR ON COMPLETE MAST ----(Hz) 14.59 KN
OVERTURNING MOMENT AT BASE OF MAST----(Mo) 254.1 KN.m

PROPERTIES OF SOIL & CONCRETE

DENSITY OF SOIL ---------------DS1-------------kn/cu.m 17.5 kn/cu.m
DENSITY OF CONCRETE ------- DC1-------------Kn/cu.m 25 kn/cu.m
CONCRETE GRADE = M-40
STRENGTH OF CONCRETE IN COMPRESSION = Fck 40 Mpa

REINFORCEMENT DETAILS FOR FOUNDATION

REINFORCEMENT STEEL GRADE USED ----Fy------------------N/sq.mm 500

MINIMUM COVER FOR REINFORCEMENT ------------------------------mm. 50

1500

0 F.G.L / N.G.L

BAR MKD 'B1'

1500
BAR MKD 'B3'

BAR MKD 'B4'

###

BAR MKD 'B2'

CLOF FDN. & TOWER

3000 X 3000

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 14

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CONCRETE DIMENSION FOR FOUNDATION:-

BASE WIDTH OF PAD IN TRANSVERSE DIRECTION TB - m 3.000

BASE WIDTH OF PAD IN LONGITUDINAL DIRECTION LB - m 3.000
TOTAL HEIGHT OF FOUNDATION H - m 2.700
DEPTH OF BOTTOM PAD PD - m 1.200
DEPTH OF LEAN CONCRETE PAD BELOW FOUNDATION LD - m 0.075
WIDTH OF PEDESTAL B - m 1.500
HEIGHT OF PEDESTAL ABOVE GROUND LVL. PH - m 0.000

VOLUME & WEIGHT CALCULATION :-

VOLUME OF LEAN PAD VLD = ( TB x LB ) x LD 0.768 M3

VOLUME OF BOTTOM PAD VC1 = ( TB x LB ) x PD 10.800 M3
VOLUME OF PEDESTAL BELOW GL VC2 = (B x B) x ( H - PD ) 3.375 M3
TOTAL CONCRETE VOLUME VC = (VC1 +VC2 ) 14.175 M3

AREA AT RAFT-------------A1----------------- TB X LB 9.000 M2

VOLUME OF SOIL = VS1 = A1 X (H-PD)- VC2 10.13 M3

WEIGHT OF EARTH = SWT = VS1 X DS1 177.19 KN.
WEIGHT OF CONCRETE = CWT = VC * DC1 354 KN.

CHECK FOR SOIL PRESURRE

TOTAL VERTICAL LOAD ACTING ON THE SOIL BELOW FOUNDATION = FV = (Wm+SWT+CWT) 552.63 KN.
TOTAL HORIZONTAL SHEAR = HZ 14.5922197 KN.
TOTAL OVERTURNING MOMENT AT BASE OF FOOTING = MO = Mo + HZ X (H+PH-LD-PD) 292.45 KN.M

GROSS AREA OF PAD = A 9 SQ.M

SECTION MODULUS OF PAD = Z =1/6 X TB XLB2 4.50 MM3

SOIL PRESSURE = FV/A +/- MO/Z

MAXIMUM SOIL PRESSURE = Pmax 126.39 KN/SQ.M
MINIMUM SOIL PRESSURE = Pmin -3.59 KN/SQ.M

25 P1

Pmin -3.6

126.4 Pmax

PRESSURE DIAGRAM

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 15

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CALCULATION FOR REINFORCEMENT OF BASE ( BOTTOM STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

SOIL PRESSURE AT FACE OF PEDESTAL = Pcr 93.90 KN/SQ.M
PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B2" 16 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 38.2 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0293 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.19 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 1052.164 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 2169.8 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

CALCULATION FOR TOP REINFORCEMENT ( TOP STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B4" 12 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 10.5 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0081 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.10 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 560.184 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 1142 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 16

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CHECK FOR OVERTURNING

TOTAL OVERTURNING MOMENT = MO 292.45 KN.M

RESTORING MOMENT DUE TO SOIL WEIGHT = MR = SWT X LB X 0.9/2 626.4 KN.M

FACTOR OF SAFETY AGAINST OVERTURNING = F.O.S = MrR/MO 2.14 > 1.4

SAFE
CHECK FOR SLIDING

SLIDING FORCE = HZ = 14.6 KN

COEFFICIENT OF FRICTION = CF = TAN (θ ) θ= 10 0.2

FRICTION CAPACITY = HF = FV X CF 97.4 KN

FACTOR OF SAFETY AGAINST SLIDING = F.O.S = HZ /HF 6.68 >1.75

SAFE
CHECK FOR ONE WAY SHEAR
CRITICAL SECTION IS AT DIST 'D' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1 -0.392 M

PRESSURE AT CRITICAL SECTION I.E AT DIST D1 FROM FACE OF PEDESTAL=P2 143.377011 KN/SQM

CRITICAL SHEAR = VCR = -52.874929 KN

(Negative as Critical section outside foundation slab)

SHEAR STRESS = Tv = VCR*1.5 / B*D1 -0.069 Mpa
PERMISSIBLE SHEAR =Tv per β= 0.8*fck/6.89*Pt = 24.44 0.331 Mpa

SAFE
CHECK FOR TWO WAY SHEAR

CRITICAL SECTION IS 'D/2' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1/2 0.1790 M

B0 = ( W + D1 ) 2.64 M
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P3 118.64 KN/SQM
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P4 4.17 KN/SQM

MAXIMUM SHEAR FORCE = Vmax = 124.02 KN

MAXIMUM SHEAR STRESS = Vmax *1.5 / 4 xB0 x D1 0.02 Mpa

PERMISSIBLE SHEAR STRESS = 0.25 x Fck 0.5 1.58 Mpa

SAFE

-3.6
126.4

4.17 P4 P3 118.64

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 17

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN OF PEDESTAL

SIZE OF PEDESTAL --------- B --------- 1.500 X 1.500 M

LENGTH OF PEDESTAL -----------PL------- 1.500 M

L/D RATIO 1.000 <3.0

ULTIMATE FORCES ON PEDESTAL

VERTICAL FORCES = Pu = 31.601 KN
HORIZONTAL FORCE =Hz = 21.888 KN
MOMENT = Mu= 469.87 KN.M

CHECK FOR CONCRETE SECTION ONLY

SECTIONAL MODULUS OF PEDESTAL = Z = 1/6 X B3 6E+08 MM3

SECTIONAL AREA OF PEDESTAL = Ap = 2E+06 MM2

STRESS IN COMP =σ cc, cal 0.014 Mpa

STRESS IN BENDING =σ bc, cal 0.8353 Mpa

PERMISSIBLE STRESS IN CONCRETE:

STRESS IN COMP =σ cc, per 5 Mpa
STRESS IN BENDING =σ bc, per 7 Mpa

COMBINED STRESS RATIO = (σ cc,cal/σ cc,per + σ bc,cal / σ bc,per) 0.1221 < 1.0
SAFE

Pu / (Fck x B x d) 0.0004
Mu / (Fck x B x d2) 0.0037

d' / D REFER DESIGN AIDS OF CONCRETE, CHART-43 0.0333

P/Fck IS VERY SMALL, THEREFORE PROVIDE MIN 0.15% OF STEEL.

Pt,act ( ACTUAL % OF STEEL PROVIDED) 0.35 %

DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B1" 25 MM

NOS OF BARS PROVIDED ---------- 20 NOS

12 TOR STIRRUPS -----BAR MKD "B3" @ C/C 150 MM

PROVIDE 25 TOR- 20 NOS OF LONGITUDINAL REINFORCEMENT & 12 TOR STIRRUPS @ 150C/C.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-8F Page 18

 -: FOUNDATION CALCULATION AND REINFORCEMENT
DETAILS: -

B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED

LIGHTING FITTINGS-H-TYPE –SINGLE SIDED
 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN PARAMETERS:

SAFE. BEARING CAPACITY OF SOIL ----------SBC------------------ 200 kn/Sq.m

GROUND WATER TABLE----------GWT------------------ LOW
GRADE OF CONCRETE ------------------ M-40

FOUNDATION FORCES AT BOTTOM OF MAST (AT SERVICEABILITY CONDITION)

DOWNWARD / VERTICAL LOAD OF HIGH MAST SYSTEM----(Wm) 19.84 KN

TOTAL HORIZONTAL SHEAR ON COMPLETE MAST ----(Hz) 13.78 KN
OVERTURNING MOMENT AT BASE OF MAST----(Mo) 225.8 KN.m

PROPERTIES OF SOIL & CONCRETE

DENSITY OF SOIL ---------------DS1-------------kn/cu.m 17.5 kn/cu.m
DENSITY OF CONCRETE ------- DC1-------------Kn/cu.m 25 kn/cu.m
CONCRETE GRADE = M-40
STRENGTH OF CONCRETE IN COMPRESSION = Fck 40 Mpa

REINFORCEMENT DETAILS FOR FOUNDATION

REINFORCEMENT STEEL GRADE USED ----Fy------------------N/sq.mm 500

MINIMUM COVER FOR REINFORCEMENT ------------------------------mm. 50

1500

0 F.G.L / N.G.L

BAR MKD 'B1'

1500
BAR MKD 'B3'

BAR MKD 'B4'

1200

BAR MKD 'B2'

CLOF FDN. & TOWER

3000 X 3000

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 14

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CONCRETE DIMENSION FOR FOUNDATION:-

BASE WIDTH OF PAD IN TRANSVERSE DIRECTION TB - m 3.000

BASE WIDTH OF PAD IN LONGITUDINAL DIRECTION LB - m 3.000
TOTAL HEIGHT OF FOUNDATION H - m 2.700
DEPTH OF BOTTOM PAD PD - m 1.200
DEPTH OF LEAN CONCRETE PAD BELOW FOUNDATION LD - m 0.075
WIDTH OF PEDESTAL B - m 1.500
HEIGHT OF PEDESTAL ABOVE GROUND LVL. PH - m 0.000

VOLUME & WEIGHT CALCULATION :-

VOLUME OF LEAN PAD VLD = ( TB x LB ) x LD 0.768 M3

VOLUME OF BOTTOM PAD VC1 = ( TB x LB ) x PD 10.800 M3
VOLUME OF PEDESTAL BELOW GL VC2 = (B x B) x ( H - PD ) 3.375 M3
TOTAL CONCRETE VOLUME VC = (VC1 +VC2 ) 14.175 M3

AREA AT RAFT-------------A1----------------- TB X LB 9.000 M2

VOLUME OF SOIL = VS1 = A1 X (H-PD)- VC2 10.13 M3

WEIGHT OF EARTH = SWT = VS1 X DS1 177.19 KN.
WEIGHT OF CONCRETE = CWT = VC * DC1 354 KN.

CHECK FOR SOIL PRESURRE

TOTAL VERTICAL LOAD ACTING ON THE SOIL BELOW FOUNDATION = FV = (Wm+SWT+CWT) 551.40 KN.
TOTAL HORIZONTAL SHEAR = HZ 13.7848419 KN.
TOTAL OVERTURNING MOMENT AT BASE OF FOOTING = MO = Mo + HZ X (H+PH-LD-PD) 261.95 KN.M

GROSS AREA OF PAD = A 9 SQ.M

SECTION MODULUS OF PAD = Z =1/6 X TB XLB2 4.50 MM3

SOIL PRESSURE = FV/A +/- MO/Z

MAXIMUM SOIL PRESSURE = Pmax 119.48 KN/SQ.M
MINIMUM SOIL PRESSURE = Pmin 3.06 KN/SQ.M

25 P1

Pmin 3.1

119.5 Pmax

PRESSURE DIAGRAM

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 15

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CALCULATION FOR REINFORCEMENT OF BASE ( BOTTOM STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

SOIL PRESSURE AT FACE OF PEDESTAL = Pcr 90.37 KN/SQ.M
PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B2" 16 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 35.8 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0274 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.19 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 1052.164 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 2169.8 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

CALCULATION FOR TOP REINFORCEMENT ( TOP STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B4" 12 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 10.5 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0081 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.10 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 560.184 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 1142 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 16

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CHECK FOR OVERTURNING

TOTAL OVERTURNING MOMENT = MO 261.95 KN.M

RESTORING MOMENT DUE TO SOIL WEIGHT = MR = SWT X LB X 0.9/2 624.8 KN.M

FACTOR OF SAFETY AGAINST OVERTURNING = F.O.S = MrR/MO 2.39 > 1.4

SAFE
CHECK FOR SLIDING

SLIDING FORCE = HZ = 13.8 KN

COEFFICIENT OF FRICTION = CF = TAN (θ ) θ= 10 0.2

FRICTION CAPACITY = HF = FV X CF 97.2 KN

FACTOR OF SAFETY AGAINST SLIDING = F.O.S = HZ /HF 7.05 >1.75

SAFE
CHECK FOR ONE WAY SHEAR
CRITICAL SECTION IS AT DIST 'D' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1 -0.392 M

PRESSURE AT CRITICAL SECTION I.E AT DIST D1 FROM FACE OF PEDESTAL=P2 134.691491 KN/SQM

CRITICAL SHEAR = VCR = -49.817381 KN

(Negative as Critical section outside foundation slab)

SHEAR STRESS = Tv = VCR*1.5 / B*D1 -0.065 Mpa
PERMISSIBLE SHEAR =Tv per β= 0.8*fck/6.89*Pt = 24.44 0.331 Mpa

SAFE
CHECK FOR TWO WAY SHEAR

CRITICAL SECTION IS 'D/2' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1/2 0.1790 M

B0 = ( W + D1 ) 2.64 M
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P3 112.53 KN/SQM
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P4 10.00 KN/SQM

MAXIMUM SHEAR FORCE = Vmax = 123.75 KN

MAXIMUM SHEAR STRESS = Vmax *1.5 / 4 xB0 x D1 0.02 Mpa

PERMISSIBLE SHEAR STRESS = 0.25 x Fck 0.5 1.58 Mpa

SAFE

3.1
119.5

10.00 P4 P3 112.53

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 17

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN OF PEDESTAL

SIZE OF PEDESTAL --------- B --------- 1.500 X 1.500 M

LENGTH OF PEDESTAL -----------PL------- 1.500 M

L/D RATIO 1.000 <3.0

ULTIMATE FORCES ON PEDESTAL

VERTICAL FORCES = Pu = 29.762 KN
HORIZONTAL FORCE =Hz = 20.677 KN
MOMENT = Mu= 422.39 KN.M

CHECK FOR CONCRETE SECTION ONLY

SECTIONAL MODULUS OF PEDESTAL = Z = 1/6 X B3 6E+08 MM3

SECTIONAL AREA OF PEDESTAL = Ap = 2E+06 MM2

STRESS IN COMP =σ cc, cal 0.0132 Mpa

STRESS IN BENDING =σ bc, cal 0.7509 Mpa

PERMISSIBLE STRESS IN CONCRETE:

STRESS IN COMP =σ cc, per 5 Mpa
STRESS IN BENDING =σ bc, per 7 Mpa

COMBINED STRESS RATIO = (σ cc,cal/σ cc,per + σ bc,cal / σ bc,per) 0.1099 < 1.0
SAFE

Pu / (Fck x B x d) 0.0003
Mu / (Fck x B x d2) 0.0033

d' / D REFER DESIGN AIDS OF CONCRETE, CHART-43 0.0333

P/Fck IS VERY SMALL, THEREFORE PROVIDE MIN 0.15% OF STEEL.

Pt,act ( ACTUAL % OF STEEL PROVIDED) 0.35 %

DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B1" 25 MM

NOS OF BARS PROVIDED ---------- 20 NOS

12 TOR STIRRUPS -----BAR MKD "B3" @ C/C 150 MM

PROVIDE 25 TOR- 20 NOS OF LONGITUDINAL REINFORCEMENT & 12 TOR STIRRUPS @ 150C/C.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-3F ASYMM Page 18

 -: FOUNDATION CALCULATION AND REINFORCEMENT
DETAILS: -

C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED

LIGHTING FITTINGS-H-TYPE-SINGLE SIDED
 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN PARAMETERS:

SAFE. BEARING CAPACITY OF SOIL ----------SBC------------------ 200 kn/Sq.m

GROUND WATER TABLE----------GWT------------------ LOW
GRADE OF CONCRETE ------------------ M-40

FOUNDATION FORCES AT BOTTOM OF MAST (AT SERVICEABILITY CONDITION)

DOWNWARD / VERTICAL LOAD OF HIGH MAST SYSTEM----(Wm) 20.09 KN

TOTAL HORIZONTAL SHEAR ON COMPLETE MAST ----(Hz) 14.23 KN
OVERTURNING MOMENT AT BASE OF MAST----(Mo) 240.7 KN.m

PROPERTIES OF SOIL & CONCRETE

DENSITY OF SOIL ---------------DS1-------------kn/cu.m 17.5 kn/cu.m
DENSITY OF CONCRETE ------- DC1-------------Kn/cu.m 25 kn/cu.m
CONCRETE GRADE = M-40
STRENGTH OF CONCRETE IN COMPRESSION = Fck 40 Mpa

REINFORCEMENT DETAILS FOR FOUNDATION

REINFORCEMENT STEEL GRADE USED ----Fy------------------N/sq.mm 500

MINIMUM COVER FOR REINFORCEMENT ------------------------------mm. 50

1500

0 F.G.L / N.G.L

BAR MKD 'B1'

1500
BAR MKD 'B3'

BAR MKD 'B4'

1200

BAR MKD 'B2'

CLOF FDN. & TOWER

3000 X 3000

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 14

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CONCRETE DIMENSION FOR FOUNDATION:-

BASE WIDTH OF PAD IN TRANSVERSE DIRECTION TB - m 3.000

BASE WIDTH OF PAD IN LONGITUDINAL DIRECTION LB - m 3.000
TOTAL HEIGHT OF FOUNDATION H - m 2.700
DEPTH OF BOTTOM PAD PD - m 1.200
DEPTH OF LEAN CONCRETE PAD BELOW FOUNDATION LD - m 0.075
WIDTH OF PEDESTAL B - m 1.500
HEIGHT OF PEDESTAL ABOVE GROUND LVL. PH - m 0.000

VOLUME & WEIGHT CALCULATION :-

VOLUME OF LEAN PAD VLD = ( TB x LB ) x LD 0.768 M3

VOLUME OF BOTTOM PAD VC1 = ( TB x LB ) x PD 10.800 M3
VOLUME OF PEDESTAL BELOW GL VC2 = (B x B) x ( H - PD ) 3.375 M3
TOTAL CONCRETE VOLUME VC = (VC1 +VC2 ) 14.175 M3

AREA AT RAFT-------------A1----------------- TB X LB 9.000 M2

VOLUME OF SOIL = VS1 = A1 X (H-PD)- VC2 10.13 M3

WEIGHT OF EARTH = SWT = VS1 X DS1 177.19 KN.
WEIGHT OF CONCRETE = CWT = VC * DC1 354 KN.

CHECK FOR SOIL PRESURRE

TOTAL VERTICAL LOAD ACTING ON THE SOIL BELOW FOUNDATION = FV = (Wm+SWT+CWT) 551.65 KN.
TOTAL HORIZONTAL SHEAR = HZ 14.2333851 KN.
TOTAL OVERTURNING MOMENT AT BASE OF FOOTING = MO = Mo + HZ X (H+PH-LD-PD) 278.02 KN.M

GROSS AREA OF PAD = A 9 SQ.M

SECTION MODULUS OF PAD = Z =1/6 X TB XLB2 4.50 MM3

SOIL PRESSURE = FV/A +/- MO/Z

MAXIMUM SOIL PRESSURE = Pmax 123.08 KN/SQ.M
MINIMUM SOIL PRESSURE = Pmin -0.49 KN/SQ.M

25 P1

Pmin -0.5

123.1 Pmax

PRESSURE DIAGRAM

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 15

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CALCULATION FOR REINFORCEMENT OF BASE ( BOTTOM STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

SOIL PRESSURE AT FACE OF PEDESTAL = Pcr 92.19 KN/SQ.M
PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B2" 16 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 37.1 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0284 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.19 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 1052.164 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 2169.8 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

CALCULATION FOR TOP REINFORCEMENT ( TOP STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 0.75 M

PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 25 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B4" 12 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 10.5 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 1142 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.0081 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.10 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 560.184 KN.M

SAFE
AREA OF STEEL PROVIDED = Ast = 1142 MM2
SPACING OF BARS = S = 100 MM
NOS OF BARS = 30 NOS

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 16

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CHECK FOR OVERTURNING

TOTAL OVERTURNING MOMENT = MO 278.02 KN.M

RESTORING MOMENT DUE TO SOIL WEIGHT = MR = SWT X LB X 0.9/2 625.1 KN.M

FACTOR OF SAFETY AGAINST OVERTURNING = F.O.S = MrR/MO 2.25 > 1.4

SAFE
CHECK FOR SLIDING

SLIDING FORCE = HZ = 14.2 KN

COEFFICIENT OF FRICTION = CF = TAN (θ ) θ= 10 0.2

FRICTION CAPACITY = HF = FV X CF 97.3 KN

FACTOR OF SAFETY AGAINST SLIDING = F.O.S = HZ /HF 6.83 >1.75

SAFE
CHECK FOR ONE WAY SHEAR
CRITICAL SECTION IS AT DIST 'D' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1 -0.392 M

PRESSURE AT CRITICAL SECTION I.E AT DIST D1 FROM FACE OF PEDESTAL=P2 139.222692 KN/SQM

CRITICAL SHEAR = VCR = -51.410711 KN

(Negative as Critical section outside foundation slab)

SHEAR STRESS = Tv = VCR*1.5 / B*D1 -0.068 Mpa
PERMISSIBLE SHEAR =Tv per β= 0.8*fck/6.89*Pt = 24.44 0.331 Mpa

SAFE
CHECK FOR TWO WAY SHEAR

CRITICAL SECTION IS 'D/2' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1/2 0.1790 M

B0 = ( W + D1 ) 2.64 M
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P3 115.70 KN/SQM
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P4 6.88 KN/SQM

MAXIMUM SHEAR FORCE = Vmax = 123.80 KN

MAXIMUM SHEAR STRESS = Vmax *1.5 / 4 xB0 x D1 0.02 Mpa

PERMISSIBLE SHEAR STRESS = 0.25 x Fck 0.5 1.58 Mpa

SAFE

-0.5
123.1

6.88 P4 P3 115.70

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 17

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN OF PEDESTAL

SIZE OF PEDESTAL --------- B --------- 1.500 X 1.500 M

LENGTH OF PEDESTAL -----------PL------- 1.500 M

L/D RATIO 1.000 <3.0

ULTIMATE FORCES ON PEDESTAL

VERTICAL FORCES = Pu = 30.129 KN
HORIZONTAL FORCE =Hz = 21.35 KN
MOMENT = Mu= 447.46 KN.M

CHECK FOR CONCRETE SECTION ONLY

SECTIONAL MODULUS OF PEDESTAL = Z = 1/6 X B3 6E+08 MM3

SECTIONAL AREA OF PEDESTAL = Ap = 2E+06 MM2

STRESS IN COMP =σ cc, cal 0.0134 Mpa

STRESS IN BENDING =σ bc, cal 0.7955 Mpa

PERMISSIBLE STRESS IN CONCRETE:

STRESS IN COMP =σ cc, per 5 Mpa
STRESS IN BENDING =σ bc, per 7 Mpa

COMBINED STRESS RATIO = (σ cc,cal/σ cc,per + σ bc,cal / σ bc,per) 0.1163 < 1.0
SAFE

Pu / (Fck x B x d) 0.0003
Mu / (Fck x B x d2) 0.0035

d' / D REFER DESIGN AIDS OF CONCRETE, CHART-43 0.0333

P/Fck IS VERY SMALL, THEREFORE PROVIDE MIN 0.15% OF STEEL.

Pt,act ( ACTUAL % OF STEEL PROVIDED) 0.35 %

DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B1" 25 MM

NOS OF BARS PROVIDED ---------- 20 NOS

12 TOR STIRRUPS -----BAR MKD "B3" @ C/C 150 MM

PROVIDE 25 TOR- 20 NOS OF LONGITUDINAL REINFORCEMENT & 12 TOR STIRRUPS @ 150C/C.

D-42-TLL-DCA TRADING-2223-30M-HM-EX-R0-4F ASYMM Page 18

 -: FOUNDATION CALCULATION AND REINFORCEMENT
DETAILS: -

D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED

LIGHTING FITTINGS-H- TYPE
 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CALCULATION FOR REINFORCEMENT OF BASE ( BOTTOM STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 1.10 M

SOIL PRESSURE AT FACE OF PEDESTAL = Pcr 59.94 KN/SQ.M
PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 30 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B2" 12 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 45.7 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 344 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.386 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.17 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 84.519 KN.M

SAFE
2
AREA OF STEEL PROVIDED = Ast = 584.8 MM
SPACING OF BARS = S = 200 MM
NOS OF BARS = 17 NOS

CALCULATION FOR TOP REINFORCEMENT ( TOP STEEL )

EFFECTIVE CANTILEVER SPAN = Le = (LB-PW) 1.10 M

PRESSURE DUE TO EARTH WEIGHT = P1 = DS1 X (H-SB1-PD) 30 KN/SQ.M
DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B4" 12 MM
MOMENT AT FACE OF PEDESTAL (AT X-X) = MU1 = 27.0 KN.M
EFFECTIVE DEPTH = D1 = (SB1X 1000 - 50 - DIA1/2 ) 344 MM
PERCENTAGE STEEL REQUIRED = Pt Mu/b*D1^2 = 0.2278 0.12 % Steel
PERCENTAGE STEEL PROVIDED = Pt act = 0.17 %Steel
BENDING STRENGTH OF REINFORCED SETION =MRxx 84.519 KN.M

SAFE
2
AREA OF STEEL PROVIDED = Ast = 584.8 MM
SPACING OF BARS = S = 200 MM
NOS OF BARS = 17 NOS

D-278-TLL-DCA TRADING-2122-30M-HM-EX-R0 Page 15

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

CHECK FOR OVERTURNING

TOTAL OVERTURNING MOMENT = MO 270.84 KN.M

RESTORING MOMENT DUE TO SOIL WEIGHT = MR = SWT X LB X 0.9/2 450.6 KN.M

FACTOR OF SAFETY AGAINST OVERTURNING = F.O.S = MrR/MO 1.66 > 1.4

SAFE
CHECK FOR SLIDING

SLIDING FORCE = HZ = 14.1 KN

COEFFICIENT OF FRICTION = CF = TAN (θ ) θ= 10 0.2

FRICTION CAPACITY = HF = FV X CF 86.2 KN

FACTOR OF SAFETY AGAINST SLIDING = F.O.S = HZ /HF 6.13 >1.75

SAFE
CHECK FOR ONE WAY SHEAR
CRITICAL SECTION IS AT DIST 'D' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1 0.756 M

PRESSURE AT CRITICAL SECTION I.E AT DIST D1 FROM FACE OF PEDESTAL= P2 69.366 KN/SQM

CRITICAL SHEAR = VCR = 60.273 KN

SHEAR STRESS = Tv = VCR*1.5 / B*D1 0.263 Mpa

PERMISSIBLE SHEAR =Tv per β= 0.8*fck/6.89*Pt = 17.08 0.308 Mpa

SAFE
CHECK FOR TWO WAY SHEAR

CRITICAL SECTION IS 'D/2' FROM FACE OF PEDESTAL

DISTANCE OF CRITICAL SHEAR FROM THE EDGE = LC = Le - D1/2 0.9280 M

B0 = ( W + D1 ) 1.44 M
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P3 64.65 KN/SQM
PRESSURE AT CRITICAL SECTION i.e AT DIST 'D1/2' FROM FACE OF PEDESTAL=P4 25.08 KN/SQM

MAXIMUM SHEAR FORCE = Vmax = 395.04 KN

MAXIMUM SHEAR STRESS = Vmax *1.5 / 4 xB0 x D1 0.30 Mpa

PERMISSIBLE SHEAR STRESS = 0.25 x Fck

0.5 1.25 Mpa

SAFE

-0.4
90.1

25.08 P4 P3 64.65

D-278-TLL-DCA TRADING-2122-30M-HM-EX-R0 Page 16

 FOUNDATION DESIGN CALCULATIONS OF 30 HIGH MAST FOR
DCA TRADING, QATAR

DESIGN OF PEDESTAL

SIZE OF PEDESTAL --------- B --------- 1.100 X 1.100 M

LENGTH OF PEDESTAL -----------PL------- 2.200 M

L/D RATIO 2.000 <3.0

ULTIMATE FORCES ON PEDESTAL

VERTICAL FORCES = Pu = 28.115 KN
HORIZONTAL FORCE =Hz = 21.081 KN
MOMENT = Mu= 426.29 KN.M

CHECK FOR CONCRETE SECTION ONLY

3 3
SECTIONAL MODULUS OF PEDESTAL = Z = 1/6 X B 2E+08 MM
2
SECTIONAL AREA OF PEDESTAL = Ap = 1E+06 MM

STRESS IN COMP =σ cc, cal 0.0232 Mpa

STRESS IN BENDING =σ bc, cal 1.9217 Mpa

PERMISSIBLE STRESS IN CONCRETE:

STRESS IN COMP =σ cc, per 5 Mpa
STRESS IN BENDING =σ bc, per 7 Mpa

COMBINED STRESS RATIO = ( σ cc,cal/ σ cc,per + σ bc,cal / σ bc,per) 0.2792 < 1.0
SAFE

Pu / (Fck x B x d) 0.001
2
Mu / (Fck x B x d ) 0.0141

d' / D REFER DESIGN AIDS OF CONCRETE, CHART-43 0.0455

P/Fck IS VERY SMALL, THEREFORE PROVIDE MIN 0.15% OF STEEL.

Pt,act ( ACTUAL % OF STEEL PROVIDED) 0.35 %

DIA OF BARS PROVIDED ---------- DIA1 ---------BAR MKD " B1" 16 MM

NOS OF BARS PROVIDED ---------- 24 NOS

8 TOR STIRRUPS -----BAR MKD "B3" @ C/C 190 MM

PROVIDE 16 TOR- 24 NOS OF LONGITUDINAL REINFORCEMENT & 8 TOR STIRRUPS @ 190C/C.

D-278-TLL-DCA TRADING-2122-30M-HM-EX-R0 Page 17

14) FOUNDATION GA DRAWING-HIGH MAST LIGHTING COLUMN

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED
LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED
LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED
LIGHTING FITTINGS-H-TYPE-DOUBLE SIDED
 -: FOUNDATION GA DRAWING: -

A) 30M HIGH MAST SUITABLE TO INSTALL UPTO 8NOS. LED

LIGHTING FITTINGS-RING TYPE
 -: FOUNDATION GA DRAWING: -

B) 30M HIGH MAST SUITABLE TO INSTALL UPTO 3NOS. LED

LIGHTING FITTINGS-H-TYPE-SINGLE SIDED
 -: FOUNDATION GA DRAWING: -

C) 30M HIGH MAST SUITABLE TO INSTALL UPTO 4NOS. LED

LIGHTING FITTINGS-H- TYPE-SINGLE SIDED
 -: FOUNDATION GA DRAWING: -

D) 30M HIGH MAST SUITABLE TO INSTALL UPTO 6NOS. LED

LIGHTING FITTINGS-H-TYPE-DOUBLE SIDED
15). WARRANTY CERTIFICATE
 WARRANTY LETTER

Ref. No: TLL/2022-23/002 Date: 26.04.2022

To,
Manager
DCA Trading,
Al Attiyah Building, Building No 340,
Street 230, Zone 24,
Near Midmac Contracting
C Ring Road 2nd Floor Office No 2,
Qatar-Doha.

WHEREAS
We Transrail Lighting Limited who are official manufacturers of High Mast Lighting system, Stadium
Mast, Octagonal/Conical Poles, T&D Monopoles, Distribution Poles, Special Fabricated structures
having factory at Survey No.227/1/, Khanvel Kherdi Road, Kherdi Village, Silvassa-396230, U.T. of
Dadra Nagar Haveli, India, shall provide comprehensive 10 years’ warranty and confirm 25 years’
design warranty for the goods manufactured by us.
Subjected to following terms and conditions,

1. The design warranty of the structure is 25 years.

2. TLL shall be only responsible for defects arise due to manufacturing. Any defects arise due
to mishandling of material at site and due to wrong installation methods. TLL shall not be
responsible for the same.
Signed:

Name: Bhavik Dabhi

HEAD INTERNATION BUSINESS (POLES & LIGHTING BUSINESS)
Duly authorized to sign this Authorization on behalf of TRANSRAIL LIGHTING LIMITED.
Dated on 26.04.2022
16). COUNTRY OF ORIGIN CERTIFICATE
Ref. No. TLL/ FY-2022-23/ 001 Date: 26.04.2022

TO WHOM SO IT MAY CONCERN

Subject: Country of Origin Certificate Confirmation

Dear Sir,

We hereby confirm that the country of Origin for our Brand Transrail is mentioned below:

Manufacturer Country of Origin

M/s. Transrail Lighting Limited India

Regards,

Bhavik Dabhi
Head- International Business (Poles & Lighting)