Detailed and Const Support Eng Pre Qua
Detailed and Const Support Eng Pre Qua
Contact Information
Contact Company Position Email Address.
Keith Jackson Managing and Technical Director [email protected]
Rakul Remanan Engineering Director [email protected]
William Wijaya Project Manager [email protected]
Loke Kah Poh Project Manager [email protected]
Fery Wijaya Construction Manager [email protected]
Ivan Chai Construction Manager [email protected]
Henry Chuy Subcontracts & Procurement Manager [email protected]
TABLE OF CONTENTS
1. INTRODUCTION.................................................................................................................... 3
2. OCS ORGANISATION CHART ............................................................................................. 4
3. DETAILED AND CONSTRUCTION SUPPORT ENGINEERING ORGANISATION CHART 5
4. ENGINEERING ACTIVITIES ................................................................................................. 6
5. DESIGN ENGINEERING ....................................................................................................... 6
5.1. Jacket and Topside Detailed Design. .................................................................................. 6
5.2. FPSO and FPU design ........................................................................................................ 7
5.3. Pipeline Detailed Design. .................................................................................................... 7
6. CONSTRUCTION SUPPORT ENGINEERING AREAS OF EXPERTISE ............................. 8
6.1. Structural Engineering ......................................................................................................... 8
6.2. Pipeline Engineering ............................................................................................................ 8
6.3. SURF Installation Engineering ............................................................................................ 9
6.4. Naval Architectural Studies ................................................................................................. 9
6.5. Geotechnical Engineering ................................................................................................. 10
6.6. FPSO/ FSO/ Mooring Installation Engineering .................................................................. 10
7. EXISTING AND PAST CLIENTS ......................................................................................... 11
8. MAIN PROJECTS - COMPLETED AND ONGOING ........................................................... 17
9. ISO CERTIFICATION .......................................................................................................... 43
10. NATA CERTIFICATION ....................................................................................................... 44
11. BCA CERTIFICATION ......................................................................................................... 45
1. INTRODUCTION
To complement our Construction management, Operations and Field Engineering capability the
Company has established a Detailed Design and Construction Support Engineering division
equipped with the latest industry software.
On the detailed engineering side we provide a full design service for Jackets, Topsides, Pipelines
and offloading facilities. This service is ideal for operators seeking to develop marginal fields
where OCS can formulate engineering and installation strategies that are practical and cost
effective. OCS will design structures configured for either installation by derrick barge or by jack
up as an integrated effort with drilling operations where necessary.
For construction and installation our engineering group capability covers the complete range of
analyses required for all marine projects including platform and pipeline detailed design, FPSP
module designs, transportation studies, pipeline, flexible flowline and umbilical lay analyses, pile
driveability studies, mooring analyses, engineered lifts, jacket launching, float and upend, and a
range of other applications.
This document focuses on the services OCS provides in relation to Detailed Design and
Construction support and detailed engineering.
OCS fills the gap that often exists between design engineering and operational constructability.
To this end our design and construction support engineers liaise closely with their installation and
construction counterparts to ensure the engineering is practical and fit for purpose in addition to
being theoretically sound.
OCS is proactive in highlighting potential issues and the ultimate aim is to ensure both parties
win.
OCS has now completed a range of projects for many different customers with great success.
We are equipped to handle large projects or discrete project elements depending on the specific
needs of the customer.
The company has grown steadily since incorporation and now employs 60 personnel of whom 28
are qualified engineers and naval architects.
OCS has purchased a facility in the Pioneer district of Singapore at Number 36 Kian Teck Road
to accommodate the Company’s management, engineering and equipment groups. We intend to
develop the facility to a best in class status in our field of operations to the mutual benefit of OCS
and our clients.
4. ENGINEERING ACTIVITIES
OCS’s experience embraces the full range of Detailed Design and Construction Support
Engineering (CSE). The Engineering group has extensive experience in all areas of analyses and
design related to Marine pipelines, Structures and associated facilities. The experience
encompasses the full range of structural, naval architectural, pipelines and geotechnical
disciplines. While the focus is on engineering analyses related to offshore oil and gas facilities,
the OCS Engineering group can perform general engineering covering a range of construction
activities.
5. DESIGN ENGINEERING
OCS Design Engineering team capability covers the full range of engineering required for the
design of offshore facilities
Software Used: Offpipe (Static and Dynamic), Offpipe Span module, Orca flex, Caesar
II, Abacus, MathCAD worksheets
PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 7 of 45
OFFSHORE CONSTRUCTION SPECIALISTS
a. Structural Engineering
• Lift Engineering
• Rigging Designs
• Padeye design / checks
• Hook/ Prong checks
• Transportation / Jacket Launching / Upending Engineering
• Lift and Transportation engineering for wind tower installation
• Sea fastening Analyses/ designs
• Barge strength checks for transportation
• Jacket Launch, Lift and Upend Analyses.
• Pile Installation Checks
• Pile Stopper, stabbing guide Designs
• Pile Upending and Stick up Checks
• Barge Upgrades: Upgrade of marine construction barges to accommodate additional
required structural or Pipelay capacity. Stinger upgrade or new build designs.
• Installation Aids design: Rigging Platform, Bumpers and guides, chaser frames, spreader
bar/frame, lifting frames etc.
b. Pipeline Engineering
Software Used: Offpipe (Static and Dynamic), Offpipe Span module, Orca flex, Caesar II
MathCAD worksheets
Tow Analyses
Mooring Analyses
• Mating analysis
• Calculation of loads in the LMU and DSF
• Calculation of Loads on the fenders/ mooring
e. Geotechnical Engineering
OCS has built up a significant customer base during eight (9) years of operations. OCS past and
present clients for the projects with engineering scope are listed below. References can be
provided on request.
No Client Name
1 Allseas
3 Baker Hughes
4 BE & R Consulting
5 Boskalis
6 BW Offshore
9 Chevron (Thailand)
10 Chiyoda Singapore
No Client Name
14 EMAS (Singapore)
16 ESSO
19 Heerema (Holland)
20 HESS (Indonesia)
21 HPCL (India)
No Client Name
23 Idemitsu
25 JGCS (Japan)
31 LUKOIL-Nizhnevolzhsk (Russia)
32 M3 Energy (Malaysia)
No Client Name
34 Meindo
Mezhregiontruboprovodstroy JSC
36
(Russia)
37 Modec
39 Nippon Steel
41 NuCoastal (Thailand)
43 OilSearch
44 ONGC (India)
No Client Name
46 Petronas (Malaysia)
47 PTTEP (Thailand)
48 PTSC
49 Rekhayasa (Indonesia)
50 Saipem
51 SapurasAcergy (Malaysia)
52 Sarku (Malaysia)
54 SK E & C (Malaysia)
57 Technip
No Client Name
60 Vestas
10) Project : Dusasfu Phase-3- Ruche Field Development- Jacket detailed Design
Client : BW Energy – Gabon SA
11) Project : Dusasfu Phase-3- Ruche Field Development- Pipeline detailed Design
Client : BW Energy – Gabon SA
13) Project : Apsara Block A- Mini Platform – Piping and Process Detailed Design
Client : KrisEnergy (Apsara) Company Limited
Piping Design
Specification and data sheets
Pipe stress analysis and pipe support
design
Isometrics and GAs
MTO
Process Design
All package designs
P&IDs
Process Simulation and Line sizing
Utility consumption and equipment sizing
Process data Sheets
Safe charts and Cause and effect diagrams
14) Project : Production Barge (Ingenium II) Cambodia Apsara Block A Project
Client : Keppel Offshore/ KrisEnergy (Apsara) Ltd
16) Project : Neelam Re-Development and B173AC Project & Bassein Development Project
Client : L&T Hydrocarbon Engineering Ltd / ONGC
Structural
Lifting Analysis & rigging Design
On-Bottom Stability
Pile Driveability Analysis
Conductor Drivability & hangoff studied
Installations Aids – Bumper & Guide, rigging
platforms design
Naval Architectural
Floatation & upending Analysis
Launch Analysis
Dual block Upending Analysis
Docking analysis
Structural
Chaser Pile Design
Chaser Pile Storage and Chaser Rack
Chain Spreader Bar
Pile Driveability Analysis
Pile Lifting and Upending Pile and
miscellaneous seafastening
Wire Rope Partition
Naval Architectural
ACWB POS1 Mooring Analysis
26) Project : EPC for Trunk Pipeline at Bin Omar Oil Field
Client : CHEMI-LINK, SOC Iraq
Review of
Pipeline
All the pipeline detailed design documents
incl,
Pipeline design basis
Route design report
Wall thickness report
Cathodic protection design report
On-bottom stability analysis report
End Expansion Analysis Report
Free Span Analysis Report
Upheaval Buckling analysis
Spool Expansion analysis report
Pipeline seismic analysis report
MTO
Specifications
Preparation
Pipeline operating manuals
Quantitative Risk Analysis Document
Corrosion Management Plan
Emergency Response Plan
Review of
Pipeline:
Field Data Book
RAO generation
Beach pull analysis
Naval Architectural:
Transportation analysis
Mooring analysis Pipeline Installation
Design of
Cofferdam for beach pull
Concrete sleepers
Pipeline:
Field Data Book for 1 trunk line
Above water tie in analysis
Beach Pull Analysis
Naval Architecture:
Mooring analysis
Anchor Pattern Drawings
Catenary drawings for anchor lines
Structural:
Installation aids design
Pipeline:
Field Data Book preparation
Davit lift analysis for riser installation
Riser installation studies
Pipeline:
Field Data Book for 3 nos infield pipelines
and 1 export line
2 nos of above water tie in analysis
Beach pull and Trenching Analysis
Support analysis for HDD string pull
Structural:
Jacket / Deck Lifting rigging design
Pile drivability analysis
Jacket and deck sea fastening analysis
Naval Architectural:
Transportation analysis for jacket, deck and
pipehaul
Mooring analysis for Jacket/ Deck/ Pipeline
Installation
Jacket two block upend analysis
Pipeline:
Static and Dynamic Pipelay Analysis
Field Data Book for infield pipeline
Structural:
Jacket / Deck Lifting rigging design
Pile drivability analysis
Jacket and topside seafastening design
Naval Architectural:
Transportation analysis of jacket and deck
Pipe haul transportation analysis
Mooring analysis for Jacket/ Deck/ Pipeline
Installation
Naval Architectural:
Mooring analysis for the hook up and
accommodation support barges
Review of all transportation analyses reports
Pipeline:
Pipeline Detailed design Verification incl
Pipeline wall thickness check
Pipeline stability analysis – concrete coating
thickness check
Pipeline bottom roughness analysis
Pipeline span analysis
Pipeline cathodic protection design
Pipeline Installation Engineering incl
Pipeline static / dynamic lay analysis
Pipeline Field data book preparation
Structural:
Design of subsea protection structures
Design of Concrete sleepers
Naval Architectural:
Mooring Analysis
Transportation Analysis
PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 34 of 45
OFFSHORE CONSTRUCTION SPECIALISTS
Structural:
Rigging design of 3 jackets and topsides
On bottom stability checks of 3 jackets
Naval Architectural
Upending analysis of 3 jackets
Launch and floatation analysis of 3 jackets
Pile launch and Upending Analysis
Mooring analysis
Geo-technical studies
Pile Drivability analysis of 3 jackets
Eigen Value Analysis for stick up calculations
Pipeline Engineering
Static and Dynamic Pipelay analysis
Field data Book
Structural:
Complete design of the upgrade system , including
foundation and strengthening for tensioners, winches ,
roller , pipe tunnel
Complete design of stinger and stinger support A Frame
and hitch
Naval Architectural
Stability booklet for the barge
Pipeline Engineering
Pipelay analysis for different pipe sizes
Pipeline:
Pipeline Pull Analysis
Pull cable catenary checks
Pipeline On Bottom stability checks during
pulling
Buoyancy calculations for the pull
Structural
Design of Pull head
Structural:
Seafastening design for S mode PLETs Sea fastening
Design for J mode PLETs
Sea fastening Design for lay in PLETs
Sea fastening Design for APS structures
Structural:
Rigging design for Compressor (CM), Accommodation
(AM) and Condensate modules
Sea fastening designs for CM and AM modules
Bumpers and Guides design
Barge Strength check (HLV, Work barge and material
barge)
Gangway design
Spreader frame and Spreader bar design
Naval Architectural
Engineered Lift Study
Extensive lift workability study using the available met
ocean data and the Vessel ( J 25 ) motion
characteristics.
Material barge stability analysis
Structural
Spool Tunnel design.
Spool and tunnel lifting spreader bar design
Grillage and sea fastening design for tunnel and spool
Naval Architectural
Engineered lift study
Structural
PLEM installation rigging design
Sea fastening designs for pipe haul and subsea structures
Pipeline:
Static and Dynamic Pipelay Analysis
Abandonment and Recovery Analysis
Start-Up and Lay down Analysis
Weld Repair Analysis
Local Buckling Checks
Pipeline Davit lift analysis ( PLEM and Riser Stalk on)
Naval Architectural
Tow stability analysis for material barge ( pipe haul and subsea structures)
Geotechnical
PLEM, Stabilization support and Anchor pile Drivability analysis
Pipeline:
Static and Dynamic Pipelay Analysis
Abandonment and Recovery Analysis
Start-Up and Lay down Analysis
Weld Repair Analysis
Local Buckling Checks
Flexible pipeline/ Cable:
Flexible Pipelay analysis
Cable lay analysis
Structural
Installation Engineering of Riser base, Manifold and
hot tap protection.
Sea fastening of pipehauls and the subsea structures
Naval Architectural
Tow / stability analysis – material barge ( pipe haul
and subsea structures)
Structural:
• Rigging design for deck and jacket installation
Naval Architectural
• Engineered lift study
Pipeline:
• Static and Dynamic Pipelay Analysis
• Abandonment and Recovery Analysis
• Start-Up and Lay down Analysis
• Weld Repair Analysis
• Local Buckling Checks
PRE QUALIFICATION Offshore Construction Specialists Pte Ltd. Page 38 of 45
OFFSHORE CONSTRUCTION SPECIALISTS
Structural:
Rigging design for module installation
Bumpers and Guides design
Gangway design
Spreader frame and Spreader bar design
Cable:
Cable Lay analysis
J tube pull analysis
Structural:
Sea fastening check for cable reel
Structural:
Lift rigging design , trunnion and padeye checks
On bottom stability analysis and mud mat checks
Pile stick up checks
Conductor hang off study
Naval Architectural
Jacket upending and floatation analysis
Geotechnical
Pile drivability analysis
Conductor drivability analysis
Structural
Sea fastening design of cable and bridge
Rigging design of bridge
Naval Architectural
Tow / stability analysis – Material barge- Cable and
Bridge
Cable
Cable Lay Analysis
73) Project : Ujung Pangkah Platform Installation and Flowline EPCI. Phase -2
Client : TIMAS/ Amerada HESS
Structural
Jacket / Deck Lift rigging design
sea fastening design - Jacket/ deck.
Pile drivability analysis
Naval Architectural
Tow / stability analysis – Jacket/ deck
Mooring analysis for Jacket/ Deck Installation.
Engineered Lift study
76) Project : Transportation and Installation of FSO moorings and Riser for JDA B-17
Client : Franklin / M3NERGY JDA SDN BHD/ Carigali - PTTEPI
Structural
Designs of
Chaser pile
Chaser frame
Tensioner ramp
Chain spreader bar
Pile stopper
Riser overboard chute
Access Platform below turret
Riser hang-off collar
Chain Pull-in A Frame
Chain Tensioning padeye
Naval Architectural
Tow analysis and sea fastening design of
piles
Geotechnical
Pile Drivability Analysis
77) Project : EPCI – KG Gas Development Project- Kakap Field –West Natuna
Client : TIMAS/ Star Energy
Pipeline:
Field Data Book for pipeline
Bow string Start-up Analysis
Structural
Sea fastening analysis/ Design for the pipe
haul
Umbilical Reel Sea fastening
Spool Sea fastening analysis
Naval Architectural
Mooring analysis for Riser and I Tube
Installation
78) Project : Ujung Pangkah Platform Installation and Flowline EPCI. Phase -1
Client : TIMAS/ Amerada HESS
Pipeline:
Field Data Book for 6”, 12” and 16” pipeline
Transportation analysis and sea fastening
design for pipe hauls.
Pipelay Barge Mooring Analysis
Davit lift / Riser Installation analysis.
Innovative pipeline start-up analysis using two
barge
Structural
Jacket / Deck Lift rigging design
sea fastening design - Jacket/ deck.
Pile drivability analysis
Deck Load out Analysis – Indicative study
Installation Frame Design
Chaser Frame design
Naval Architectural
Tow / stability analysis – Jacket/ deck
Mooring analysis for Jacket/ Deck Installation.
Engineered Lift study – Jacket
Pipeline:
Field Data Book for 14” pipeline
Above Water Tie –in Analysis for 14” pipeline
Beach Pull Analysis for 14”Pipeline
Structural
Deck Lifting rigging design
Installation aids design for pipelay
Beach Pull foundation Design
Barge Upgrades-Stinger Design for POE-PL1
Barge Upgrades-Ready Rack and mono rail
design for POE-PL1
Sea fastening analysis/ Design for the pipe
haul
Dredge barge modification
Naval Architectural
Transportation analysis for pipe haul
9. ISO CERTIFICATION