96M14564

*96M14564-2*
Introduction
This manual describes the hardware information. Read this manual
thoroughly to understand how the XG-X2000 Series works in order to
Customizable Vision System maximize the performance of the system.
• This manual is for the XG-X2000 Series. All references however,

XG-X2000 Series unless otherwise noted, pertain to the XG-X2700/2702. For more
details about the differences between the models, see "Main
Specifications" (page 12) and the "XG-X2000 Series User's Manual".
Controller Instruction Manual • Always keep this manual in a safe location for future reference.
• Please ensure that the manual is passed to the end user of the controller.
Read this manual thoroughly before using the XG-X2000 Series.
Always keep this manual in a safe place for future reference.

Symbols
The following warning symbols are used to ensure safety and to prevent
human injury and/or damage to property when using the system.

It indicates a hazardous situation which, if not avoided, will

DANGER result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could

WARNING result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could

CAUTION result in minor or moderate injury.

It indicates a situation which, if not avoided, could result in

NOTICE product damage as well as property damage.

It indicates cautions and limitations that must be followed

Important during operation.

Point It indicates additional information on proper operation.

Reference It indicates tips for better understanding or useful information.

Trademarks
• “SD Memory Card” is a registered trademark of the SD association.
• EtherCAT® is a patented technology and registered trademark
licensed by Beckhoff Automation GmbH, Germany.
• Other company names and product names are registered trademarks
or trademarks of their respective companies.The TM mark and ® mark
are omitted in this manual.

Software information
This product incorporates the software files developed independently by or
for Keyence Corporation, software files owned and licensed by a third party,
and software files subject to certain open source license agreements.
• The open source software files are subject to the notices and
additional terms and conditions. For information about such open
source software files, please refer to the “License Information” in the
“System Information” menu option under “Global”.
• Such open source software files are provided on an “AS IS” basis to
the maximum extent permitted by applicable law.
• If there is any discrepancy between the terms and conditions of the
applicable open source license agreement and the “License”, the
terms and conditions of the applicable open source license agreement
prevail with respect to the applicable open source software.
• You may obtain a copy of the source code corresponding to the
binaries for GPL/LGPL-licensed file by sending a request to Keyence
customer service at “[email protected] ”. There will be a
charge to cover the costs of providing the source code.

Documentation for the installation and configuration methods

of the controller, software, and CAD data can be downloaded
from the following URL.
www.keyence.com/xgxus

1
 Measures to be taken when an abnormality occurs
Package Contents
In the following cases, turn the power OFF immediately. Using
The equipment and accessories listed below are included in the the unit in an abnormal condition may cause fire, electric
shock, or product malfunction. Contact your local Keyence
package when shipped. After opening the carton, check that you have CAUTION office for repair.
received all of the equipment and accessories listed below. • If water or debris enters the system
• If the system is dropped or the case is damaged
• If smoke or a burning smell emits from the controller
Standard Package
• Controller Unit × 1
Usage
(XG-X2000/2002/2200/2202/2500/2502/ • Before making any connections/disconnections, be sure to
2700/2702/2800/2802/2800LJ/2900/ turn off the power of this unit and connected devices.
2902) Failure to do so may result in a malfunction of the controller
or connected devices.
• SD Card • Do not turn the power off while you are programming.
(OP-87133(512MB): XG-X2000/2002/ Otherwise, all or part of the program settings may be lost.
2200/2202 NOTICE • Do not block the ventilation holes. Otherwise, the inside
CA-SD1G(1GB): temperature may rise and a malfunction may occur.
• Do not allow an excessive amount of sunlight or bright
XG-X2500/2502/2700/2702/2800/2802/ indoor light to enter the camera for a long period of time.
2800LJ) × 1 Doing so may cause damage to the image capture surface
CA-SD4G(4GB): XG-X2900/2902 inside the camera.
(pre-installed in SD1 slot)
• Terminal block sticker package ×1 Maintenance
• Controller instruction manual × 1 • Do not clean with benzene, thinner, or alcohol. Doing so
may cause discoloration or deformation of the unit.
NOTICE • If the unit has any dirt on it, wipe it off with a cloth moistened
with a mild detergent, then wipe with a dry cloth.

Safety Information for XG-X2000 Series

General Precautions Precautions on Regulations and Standards
• Do not use this product for the purpose to protect a human
body or a part of human body. CE Marking
DANGER • This product is not intended for use as explosion-proof Keyence Corporation has confirmed that this product complies with the
product. Do not use this product in a hazardous location
and/or potentially explosive atmosphere. essential requirements of the applicable EU Directive(s), based on the
following specifications. Be sure to consider the following specifications
• You must verify that this product is operating correctly in when using this product in the Member States of European Union.
terms of functionality and performance before the start and
the operation of this product.
CAUTION • We recommend that you take substantial safety measures to EMC Directive
avoid any damage in the event of an assumed problem • Applicable standard EN61326-1, Class A
occurring.
• This product is intended to be used in an industrial electromagnetic
environment.
• Do not modify this product, or use it in any way other than
described in the specification. • Use cables shorter than 30 m to connect this product and its external
• When this product is used in combination with other devices.
instruments, functions and performance may be degraded, • Be sure to connect the ground terminal to a grounding.
NOTICE depending on the operating conditions and surrounding • When connecting a CC-Link unit CA-NCL20E, attach a ferrite core
environment.
(OP-84364, optional) within 300 mm on the CA-NCL20E side of the
• Do not subject the controller or connected devices to a
sudden change in temperature. CC-Link dedicated cable.
There is the risk of condensation occurring. • When connecting a LJ-V input unit CA-E100LJ/CA-E110LJ, for the
head cables, wind the following ferrite core (furnished accessory CA-
General cautions for the controller E100LJ/CA-E110LJ) with them to within 200 mm of the LJ-V input
unit's head connector.
• Do not use with any power voltage other than 24 VDC. Model: ZCAT2035-0930A-BK (manufactured by TDK)
Doing so may cause fire, electric shock, or product
Remarks: These specifications do not give any guarantee that the end-
CAUTION malfunction.
• Do not disassemble or modify the unit. Doing so may cause product with this product incorporated complies with the essential
fire or electric shock. requirements of EMC Directive. The manufacturer of the end-product is
solely responsible for the compliance on the end-product itself according
Operating environment and conditions
to EMC Directive.
To use the system properly and safely, avoid installing this unit
in the following locations. Doing so may cause fire, electric FCC Regulations
shock, or product malfunction.
• Locations that contain moisture or dust, or that are poorly This product complies with the following regulations specified by the FCC.
ventilated. • Applicable regulation FCC Part 15 Subpart B Class A
• Locations where the system is exposed to direct sunlight or • This device complies with part 15 of the FCC Rules. Operation is
temperature increases.
CAUTION • Locations where there are flammable or corrosive gases.
subject to the following two conditions: (1)This device may not cause
• Locations where the unit may be directly subjected to harmful interference, and (2) this device must accept any interference
vibration or impact. received, including interference that may cause undesired operation.
• Locations where water, oil or chemicals may splash onto the • FCC CAUTION
unit. Changes or modifications not expressly approved by the party
• Locations where static electricity is present or electric responsible for compliance could void the user's authority to operate
discharge may occur. the equipment.
Keep this unit and cables away from high-tension cables and
power lines. KC mark (Republic of Korea)
• Otherwise, noise may cause malfunction or accidents.
• Bundle cables with spiral tubing material. Direct bundling Class A device
NOTICE will concentrate the cable load on the bindings, which can This product is a industrial electromagnetic wave generating device (Class A)
result in cable damage or short circuit.
• The controller and optional devices are precision
and is intended for use in all establishments other than domestic.
components. To maintain performance do not subject them A 급 기기 (업무용 방송통신기자재)
to vibration or shock.
이 기기는 업무용(A 급) 전자파적합기기로서 판매자또는 사용자는 이 점을
주의하시기 바라며, 가정외의 지역에서 사용하는 것을 목적으로 합니다.

2
 Warning labels
Safety precautions on laser product
The contents of warning indications and locations for attaching warning
The LJ-V7000 series head laser classes which are to be connected to labels are described below.
the CA-E100LJ/110LJ are classified as per the following. The IEC (English) warning labels are attached to the unit when shipped
LJ-V7020K/ LJ-V7020/ LJ-V7060K/ LJ-V7060/ LJ-V7080/ LJ-V7200/ LJ-V7300/
from the factory. Use the suitable warning label included in the package
Models LJ-V7020KB LJ-V7020B LJ-V7060KB LJ-V7060B LJ-V7080B LJ-V7200B LJ-V7300B of this product according to the countries and/or regions where this
Wavelength 405nm product is used. In this case, it can be affixed on the IEC (English)
IEC60825-1, Output 10mW 10mW 4.8mW 10mW 4.8mW 4.8mW 4.8mW warning label, which has already been affixed to this product.
FDA(CDRH) Laser
Class 2M Class 2M Class 2 Class 2M Class 2 Class 2 Class 2
Part 1040.10 * class • Warning label display content
* The laser classification for FDA(CDRH) is implemented based on IEC60825-1 LJ-V7060K/LJ-V7060KB/LJ-V7080/LJ-V7080B/LJ-V7200/
in accordance with the requirements of Laser Notice No. 50. LJ-V7200B/LJ-V7300/LJ-V7300B
IEC (English) DIN (German) CEI (French) CEI (Italian)
• Use of controls or adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
Follow the instructions mentioned in this manual. Otherwise,
injury to the human body (eyes and skin) may result.
Precautions on Class 2M Laser Product JIS (Japanese) GB (Simplified Chinese) IEC (Traditional Chinese)
- Do not stare into the direct or specularly reflected beam.
- Do not direct the beam at other people or into areas where
other people might be present.
- Be careful of the path of the laser beam. If there is a
possibility that the operator may be exposed to the
specular or diffuse reflections, block the beam by
installing a protective enclosure.
- Install this product so that the path of the laser beam is not
LJ-V7020/LJ-V7020B/LJ-V7020K/LJ-V7020KB/LJ-V7060/
as the same height as that of human eye. LJ-V7060B
- Do not direct the beam into an area where telescopic IEC (English) DIN (German) CEI (French) CEI (Italian)
WARNING optical instruments (for example, telescopes and
binoculars) are likely to be used. Viewing the laser output
with the telescopic optical instruments may pose an eye
hazard.
Precautions on Class 2 Laser Product
- Do not stare into the direct or specularly reflected beam. JIS (Japanese) GB (Simplified Chinese) IEC (Traditional Chinese)
- Do not direct the beam at people or into areas where
people might be present.
- Be careful of the path of the laser beam. If there is a
possibility that the operator may be exposed to the
specular or diffuse reflections, block the beam by
installing a protective enclosure.
- Install this product so that the path of the laser beam is not
as the same height as that of human eye. • Warning label attachment positions
• Do not disassemble this product. Laser emission from this LJ-V7020/LJ-V7020B
product is not automatically stopped when it is
disassembled.

LJ-V7020K/LJ-V7020KB

LJ-V7060/LJ-V7060B

LJ-V7060K/LJ-V7060KB

LJ-V7080/LJ-V7080B

LJ-V7200/LJ-V7200B

LJ-V7300/LJ-V7300B

3
 (6) SD2 slot (upper), SD1 slot (lower)
Identifying Controls and Connectors Insert an SD card.
The accessory SD card (CA-SD4G: 4 GB, CA-SD1G: 1 GB, or OP-
XG-X2000/2002/2200/2202/2500/2502/2700/2702 87133: 512 MB) is inserted as SD card 1 in the lower slot (SD1).
(1)
(2) Point SD Card 1 must be inserted while the device is operating.
(3)
(4) (7) RS-232C port
(5) Use to connect an optional RS-232C communication cable (OP-26487: 2.5 m)
(6)
(7) or an optional RS-232C modular cable for touch panels (OP-87264: 3 m/
OP-87265: 10 m).
(8) By default, RS-232C port 1 is used for data output and
Reference command control. For details about how to change the setting,
(9)
see the XG-X2000 Series User's Manual.
(10)
(11) (8) MONITOR (RGB output) terminal
Use to connect to an external monitor.
(12)
The unit’s power GND (0V) is shared in common with the
(13) connector seals and signal GND.
If there is a potential difference with the connection for the
(14) NOTICE external monitor, this may result in breakdowns or malfunctions
(15) of the unit and the connected external monitor.
(16) (Recommended monitors: CA-MP120/CA-MP120T)

XG-X2800/2802/2900/2902+CA-E100 Point The unit’s monitor output is XGA (1024 × 768 pixels). If commercial
analog RGB monitors other than XGA monitors are used, the display
quality may worsen depending on the monitor’s specifications, and
images may not properly be displayed.

(8) (9) Expansion unit connector (right side)

Use when connecting all kinds of expansion units (camera input units,
illumination expansion units, and communication expansion units).
(10) CAMERA 2 connector
(10) Use to connect camera 2.
(11) USB HDD connector
Connect USB 3.0 or USB 2.0 compatible hard discs.
The unit’s power GND (0V) is shared in common with the connector
seals and signal GND.
XG-X2800/ XG-X2800/ XG-X2800/ XG-X2800/2802/ NOTICE If there is a potential difference with the connection for the USB
2802/2900/ 2802/2900/ 2802/2900/ 2800LJ/2900/2902+ HDD, this may result in breakdowns or malfunctions of the unit
2902+ 2902+ 2902+ CA-E100LJ/110LJ and the USB HDD.
CA-E100L CA-E200L CA-E100T If there are concerns about the potential difference with the
Reference connections, then use a USB HDD which supports bus powered
drives.
The unit’s bus power feed capacity is 900 mA (USB 3.0 compatible).
Check with the USB HDD manufacturer concerning
compatibility with the bus powered USB HDD that you are using.
(10) (19) (19) In addition, do not use USB hubs since they may cause the feed
(17) (21) capacities and the data transmission speeds to decrease.
(21)
(12) CAMERA 1 connector
Use to connect to the camera 1.
(12) (20) (12) (20)
(18) (22) (13) ETHERNET connector
(22) Use to connect an Ethernet cable.
(14) OUT/IN connector (Terminal block)
Use for signal input and output (OUT/IN).
(1) I/O (Parallel I/O) connector
(15) Power and ground terminals
Use to connect the parallel input/output signals.
Use to connect power (24 V DC) and the ground wire.
(2) Power supply LED
Lights up when the power supply is being fed to the unit. (16) Fan unit (only XG-X2700, 2702, 2800, 2802, 2800LJ, 2900,
and 2902)
(3) CONSOLE/MOUSE (USB) connector
Equipped with controller cooling fan unit (CA-F100).
Connects the USB console (OP-87983, sold separately), or the
proprietary mouse (OP-87506, sold separately). Since the equipped fan units can be detached and replaced for
NOTICE maintenance, the units cannot be operated with them detached.
The CONSOLE/MOUSE (USB) connector is used exclusively
for the USB console (OP-87983) and the dedicated mouse
(OP-87506).
(17) ENCODER 2/4 (Encoder signal 2/4 connection)
NOTICE Connecting other equipment including a commercial USB Connects (supplies 5 V out) the encoder signal 2/4 (RS-422 or open collector).
mouse will cause a malfunction or damage to the controller or
connected devices.

(4) Error LED

Lights up in conjunction with the error output (%Error0) ON which is
being used.
(5) USB connector
Use to connect a USB cable.

4
(18) ENCODER 1/3 (Encoder signal 1/3 connection) connector Be careful in regard to cooling the unit in the installation site
Connects (supplies 5 V out) the encoder signal 1/3 (RS-422 or open collector).
• For ventilation, keep the space free of objects for 50 mm or more
The ENCODER No. allocations (1 - 4) are determined by the above the controller and 50 mm or more for both sides. Keep the
Reference installation positions to the CA-E100L/200L controller.
ENCODER 1/ENCODER 2 are allocated to the units which are
space free of objects for 90 mm or more in the front of the connector
directly connected to the controller, and other cameras that panel in order to connect the cables safely.
include CA-E100L/200L. • If the controller units are to be installed in rows, make sure that there
ENCODER 3/ENCODER 4 are allocated to the units which they
are spaces of 50 mm or more between the controllers, and spaces of
are connected to that sandwich the input units.
50 mm or more above them.
(19) LJ-V HEAD B (LJ-V series head B connection) connector If spaces of 50 mm or more are ensured of even on the underside
orientations of DIN rail mounts, etc., then the units can be used at
Use to connect to the LJ-V series head B.
higher than rated temperatures.
(20) LJ-V HEAD A (LJ-V series head A connection) connector
Use to connect to the LJ-V series head A

Don't connect any device except LJ-V series head. Otherwise 50mm 50mm
NOTICE it may cause a malfunction.

(21) ENCODER 1/3 (Encoder signal connection) connector

Connects the encoder signal (RS-422 or open collector).
50mm 50mm 50mm
(22) I/O connector (terminal block)
Used in encoder 5 V out, and laser remote interlock inputs (short-
circuited is factory default).
50mm* 50mm*

Installing the Controller Unit • Do not block the ventilation openings on the top and bottom
of the controller. If the vents are blocked, heat will accumulate
Install the controller unit to DIN rail, or use the holes on the bottom of the inside the controller and can cause a system failure.
• If the temperature inside the control panel (temperature at
controller to secure it with screws. the bottom of the controller) exceeds the rating, use forced
air-cooling or increase the free space around the system to
• Do not install the controller in a location with lots of dust or improve ventilation until the operating ambient temperature
water vapor. decreases below the rating.
The controller does not have a mechanism to protect it from • When the temperature gets high inside the controller unit,
dust or water. Dust or water entering the controller can the unit may display abnormal heat generation alerts such
cause damage to the controller. NOTICE as the following. (1) Warning: you are being notified that it is
• Turn off the power to the controller when connecting or likely that operations may be terminated due to high
removing an expansion unit, a cable, or a terminal block. temperatures, (2) Operations terminated: since it is likely
NOTICE Connecting or removing the camera expansion unit, the that thermal runaway and damage to the unit are being
cable, or the terminal block while the power is being generated, and as the unit is in an error state, operations
supplied may damage the controller or peripheral devices. are terminated.
• When an expansion unit is not connected, place the If these alerts are displayed, quickly implement
connector protection cover back on the controller. Using the countermeasures such as lowering the ambient temperature
controller with the connector exposed may cause damage to the rated temperature or lower and cooling the controller
to the controller. main unit.

• Some of the model in the XG-X2000 series are factory equipped with fan
Caution on Direction of Controller Mounting
units (CAF100) on their left sides. Since the fan units can be detached
• Install the controller in the direction indicated by the circle shown and replaced for maintenance, the units cannot be operated with them
below. Do not install the controller in any other direction. detached.

Installing the Expansion Unit

• Turn off the controller when connecting or disconnecting an
expansion unit. Connecting or disconnecting a expansion
unit while connected to a power source may damage the
NOTICE controller or peripheral devices.
• When an expansion unit is not connected, keep the
connector protection cover. Using the controller with the
connector exposed may cause damage to the controller.

Installing the Camera Input Unit

Use a camera input unit in order
to increase the number of
cameras to connect. In addition,
since the XG-X2800, XG-X2802,
XG-X2800LJ, XG-X2900 and XG-
X2902 do not have camera
connectors, camera input units
which are compatible with the
cameras that are to be used must
surely be installed.
Remove the protective cover of
the expansion unit connector
from the right side of the
controller, and then install the camera input unit as shown on the right.

Point Illumination expansion units and communication expansion

units cannot be installed between camera input units and
controllers.

5
Installing the Communication Expansion Unit Installing the Controller
If you use the CC-Link interface
or the EtherCAT interface, use a NOTICE Mount the controller in a stable location that is free from vibration.
communication expansion unit
sold separately (CC-Link: CA-
Installing the Controller on a DIN Rail
NCL20E/EtherCAT: CA-NEC20E).
The controller and the expansion unit are
Remove the protective cover from
designed to be mounted on a DIN rail.
connector 2 on the right side of
Pull the tab on the bottom in the direction of
the controller and install the
the arrow to mount or dismount the controller.
communication expansion unit as
shown on the right.

Installing the Illumination Expansion Unit Tab

If the illumination is to be
Mounting to the Bottom of
controlled from the controller, up
the Controller
to a maximum of eight optional
illumination expansion units (CA-
DC40E/DC50E/DC60E) can be
added (note that the eight units
can include only a maximum two
CA-DC50E or CA-DC60E units or
one each). Remove the protective
cover from connector 2 on the
right side of the controller and
install the illumination expansion
unit as shown on the right.

Turn off the controller when connecting or removing an

illumination expansion unit. Connecting or removing the M4 screws
NOTICE illumination expansion unit while connected to a power source
may damage the controller or peripheral devices.
(Tightening torque: 0.8 Nm or less)

When Using the Camera Input Unit, Illumination Expansion Unit Connecting the Camera Cables
and Communication Expansion Unit Together Connect the camera to the camera connector of the controller unit using
Mount the camera input unit directly to the controller, then mount the one of the optional camera cables.
illumination expansion unit and communication expansion unit to the If connecting only a single camera, attach it to the CAM1 connector.
right side of the camera input unit.

If connecting only a
Camera 2 Camera1 single camera, attach it
Camera input unit to the camera 1 connector.

• Make sure that there is no power to the controller before

connecting cables. Connecting cables while the power is
Illumination
turned on may cause damage to the camera or peripherals.
expansion unit
• Bundle cables with spiral tubing material. Direct bundling
will concentrate the cable load on the bindings, which can
Communication result in cable damage or a short circuit.
expansion unit • In the absence of other specifications, the minimum cable
flexibility (R) should be 3 times the external diameter
Point Illumination expansion units and communication expansion (5 times is recommended). Additionally, repeated curvature
units cannot be installed between camera input units and NOTICE and screw stress should be avoided. The minimum bend
controllers. radius is the same, even when using high-flex cable. Unless
otherwise stated, use R100 or greater.
• Do not connect cameras, LV-J series heads, or cables, etc.
which the controller does not support. This may cause
failures, or breakdowns of the unit and connected devices.
• For more details about the cameras and cable combinations
which the controller supports, see the Main Specifications,
or the XG-X2000 Series Setup Manual.

6
Using the repeater for camera cable extension
The camera cable can be extended by using the extension repeater for Parallel I/O Interface
the camera cable (excluding the LJ-V Series head, and high-speed line
scan camera). Connector Specifications
For more information on connection, read the instructions provided with The specifications of the
the camera extension repeater. parallel I/O connector for
(1) (21)
the controller are as follows.

Connector
FX2B-40SA-1.27R
Camera cable (20) (40)
(Hirose Electric)
extension
repeater
Color flat cable
UL20028-FRX-CF-40 (Fujikura, equivalent wire gauge AWG28)
In normal situations, use the specialized parallel connection
Reference cable (3 m) OP-51657 (option).

Connecting the 24 VDC Power Source Pin layout: The cable color when the OP-51657 (option)
is used.
• Use electrical wiring AWG14 to AWG22.
• Make sure to connect the frame ground terminal for the 24 *1 It is the default assigned value on the terminal where the
VDC power source to a type D ground. Reference signal assignment can be changed. These assignments
• The sizes of solderless connectors are shown below. Use may vary if the Global settings have been changed.
connectors that fit M3 screws. *2 For more details about the signal description, see the
NOTICE Ring lug terminal Spade lug terminal
"XG-X2000 Series Communications Control Manual".

5.8 mm or less 5.8 mm or less No. Terminal Terminal explanation Assigned default state*1 Circuit color
name Variable function*2 Bit diagram
• Tighten the screws with a torque of 0.5 to 0.75 Nm. 1 COMIN2 Connector input common - - B Brown
2 IN0 General purpose input 0 0 B Red
3 IN1 General purpose input 1 1 B Orange

1 Connect 24 VDC and 0 V to the power supply terminals. 4

5
IN2
IN3
General purpose input 2
General purpose input 3 Custom instruction
2
3
B
B
Yellow
Green
6 IN4 General purpose input 4 parameter input 4 B Blue
7 IN5 General purpose input 5 5 B Purple
8 IN6 General purpose input 6 6 B Gray
9 IN7 General purpose input 7 7 B White
10 IN8 General purpose input 8 0 B Black
11 IN9 General purpose input 9 Custom instruction 1 B Brown
12 IN10 General purpose input 10 No. input 2 B Red
13 IN11 General purpose input 11 3 B Orange
Custom instruction
14 IN12 General purpose input 12 0 B Yellow
Connecting to 24V DC Connecting to 0V DC assignment input (terminal)
15 IN13 General purpose input 13 Reset input 0 B Green

2 Connect the ground wire to the ground terminal. 16

17
IN14 General purpose input 14
COMOUT2 Connector output common
Output data input switch
-
0
-
B
-
Blue
Purple
Pin command success
18 OUT0 General purpose output 0 0 C Gray
confirmation output
Pin command failure
19 OUT1 General purpose output 1 0 C White
confirmation output
20 OUT2 General purpose output 2 Busy output 0 C Black
Permission output
21 OUT3 General purpose output 3 0 C Brown
for command input
Permission output
22 OUT4 General purpose output 4 0 C Red
for trigger 1 input
Permission output
23 OUT5 General purpose output 5 0 C Orange
Connect ground wire here for trigger 2 input
24 OUT6 General purpose output 6 0 C Yellow
• Ground each device separately. 25 OUT7 General purpose output 7 1 C Green
• Use a D type ground. 26 OUT8 General purpose output 8 2 C Blue
• Keep ground resistance to 100 W. or less.
27 OUT9 General purpose output 9 3 C Purple
NOTICE • Keep the ground wire as short as possible.
• If it is not possible to ground each device separately, 28 OUT10 General purpose output 10 4 C Gray
ground them together. However, make sure that the 29 OUT11 General purpose output 11 5 C White
electrical cables are the same as shown below. 30 OUT12 General purpose output 12 6 C Black
31 OUT13 General purpose output 13 Data output of system 7 C Brown
32 OUT14 General purpose output 14 variable %OutDataA 8 C Red
33 OUT15 General purpose output 15 9 C Orange
34 OUT16 General purpose output 16 10 C Yellow
Device Peripheral Device Peripheral Device Peripheral 35 OUT17 General purpose output 17 11 C Green
36 OUT18 General purpose output 18 12 C Blue
A B B 37 OUT19 General purpose output 19 13 C Purple
A
38 OUT20 General purpose output 20 14 C Gray
A=B A>B 39 OUT21 General purpose output 21 15 C White
D-type ground (third ground) D-type ground (third ground) A<B
40 COMOUT2 Connector output common - - - Black
(ground resistance 100 Ω) (ground resistance 100 Ω)

Point • COMOUT2 for Pin 17 and Pin 40 are common.

• Power source 0V, COMIN1, COMIN2, COMOUT1, COMOUT2,
COMOUT_F are all isolated.
• COMIN2 is the common terminal for output for Parallel I/O
connectors 2 to 16.
• COMOUT2 is the common terminals for Parallel I/O connectors
18 to 39.

7
 Pin layout
Terminal Block Interface
*1 It is the default assigned value on the terminal where the
Reference signal assignment can be changed. These assignments
Standard Specifications may vary if the Global settings have been changed.
*2 For more details about the signal description, see the "XG-
Terminal block specifications for the controller are as follows. X2000 Series Communications Control Manual".

Tightening with a force above the standard torque may cause

NOTICE damage to the terminal block. OUT connector

Assigned default state*1 Circuit

OUT connector No. Terminal name Terminal explanation
diagram
Variable function*2 Bit
• Suitable wiring (1) Strobe output for
AWG 16 - 28 1 OUT22(STO) General purpose output 22 reading parallel terminal 0 C
output unit data
• Terminal block screw torque
Hold output general
0.25 Nm or less 2 OUT23(OR) General purpose output 23 0 C
status
High-speed general
(9) 3 F_OUT2(ERR)
purpose output 2
Error 0 output 0 C

High-speed general
4 F_OUT3(RUN) Run mode output 0 C
purpose output 3
COMOUT Common for terminal block
5 - - -
IN connector (COMOUT) outputs
• Suitable wiring High-speed general
6 F_OUT0(FLS1) Strobe light output 1 0 C
purpose output 0
AWG 16 - 28 (1) High-speed general
7 F_OUT1(FLS2) Strobe light output 2 0 C
• Terminal block screw torque purpose output 1
0.25 Nm or less 8 N.C - - - -
(6) common for high-speed
COMOUT_F
9 general purpose output - - -
(COMF)
terminals
( ) indicates labels printed on terminal blocks at time of shipment

ENCODER1/3 connector IN connector

When connecting line scan camera input unit CA-E100L/200L (sold
Assigned default state*1 Circuit
separately) (figure shows the state with CA-E100L connected) No. Terminal name Terminal explanation
Variable function*2 Bit diagram
• Suitable wiring Common for terminal
1 COMIN1(COMIN1) - - -
AWG 16 - 28 (1) block inputs
Custom instruction
• Terminal block 2 IN15(PLC) General purpose input 15 0 B
execution input (PLC)
screw torque High-speed general
3 F_IN0(TRG1) Trigger 1 input 0 A
0.25 Nm or less purpose output 0
High-speed general
4 F_IN1(TRG2) Trigger 2 input 0 A
purpose output 1
(12)
High-speed general
5 F_IN2(TEST) Trial run input 0 A
purpose output 2
High-speed general
6 F_IN3(EXT) Disable trigger input 0 A
purpose output 3
ENCODER2/4 connector
When connecting line scan camera input unit CA-E100L/200L (sold Point • Power source 0V, COMIN1, COMIN2, COMOUT1,
COMOUT2, COMOUT_F are all isolated.
separately) (figure shows the state with CA-E100L connected)
• COMOUT1 is the common terminal for output for OUTPUT
• Suitable wiring connectors 1 to 2.
AWG 16 - 28 (1) • COMOUT_F is the common terminals for OUTPUT
connectors 3 to 4 and 6 to 7.
• Terminal block • COMIN1 is the common terminals for INPUT connectors 2 to 6.
screw torque
0.25 Nm or less
ENCODER1/3 connector, ENCODER2/4 connector
(12) When connecting line scan camera input unit CA-E100L/200L (sold
separately)
Circuit
ENCODER connector No. Terminal name Terminal explanation
diagram
When connecting LJ-V input unit CA-E100LJ/110LJ (sold separately) 1 422 A+ RS-422 Encoder input A+ D
2 422 A- RS-422 Encoder input A- D
• Suitable wiring
3 422 B+ RS-422 Encoder input B+ D
AWG 16 - 28 (1)
4 422 B- RS-422 Encoder input B- D
• Terminal block 5 422 Z+ RS-422 Encoder input Z+ D
screw torque 6 422 Z- RS-422 Encoder input Z- D
0.25 Nm or less 7 5V OUT Encoder service power supply -
8 0V OUT (150mA MAX) -
9 OC A Open collector Encoder input A (24V) E
10 OC B Open collector Encoder input B (24V) E
11 OC Z Open collector Encoder input Z (24V) E
(15)
12 OC COM Open collector Encoder input common E

• Use a shield cable that supports an RS-422 signal for the

IO connector Reference connection, and always connect the Cable shield to the FG.
When connecting LJ-V input unit CA-E100LJ/110LJ (sold separately) • The rated output for the 5 V OUT is 150 mA. When using
encoders which are going to exceed that, prepare an
• Suitable wiring external 5 V power supply.
• Open collector encoder inputs are only compatible with
AWG 16 - 28
24 V type encoders.
• Terminal block screw torque • The OV OUT, and OC COM are respectively insulated with
(1)
0.25 Nm or less the controller and the other expansion unit commons.

(5)

8
ENCODER connector
When connecting LJ-V input unit CA-E100LJ/110LJ (sold separately) Input/Output Circuit
Circuit
No. Terminal name Terminal explanation
diagram Input Circuit
1 OC A 24(24V) Open collector Encoder input A (24V) F
2 OC A 12(12V) Open collector Encoder input A (12V) F Input circuit diagram
3 OC A 5(5V) Open collector Encoder input A (5V) F
4 422 A+(+) RS-422 Encoder input A+ F
Circuit A (F_IN0 to 3 only, EV compatible)

5
ENC A COM
Encoder input A common (-) F
• Max. imposed voltage: 26.4 V
(COM(-))
• ON voltage: 19 V or greater 7.5kΩ
6 OC B 24(24V) Open collector Encoder input B (24V) F IN
7 OC B 12(12V) Open collector Encoder input B (12V) F • ON current: 3 mA or greater
8 OC B 5(5V) Open collector Encoder input B (5V) F • OFF voltage: 5 V or less 910Ω
9 422 B+(+) RS-422 Encoder input B+ F • OFF current: 1 mA or less
ENC B COM COMIN*
10 Encoder input B common (-) F
(COM(-))
11 OC Z 24(24V) Open collector Encoder input Z (24V) F
12 OC Z 12(12V) Open collector Encoder input Z (12V) F
13 OC Z 5(5V) Open collector Encoder input Z (5V) F
Circuit B (other inputs)
14 422 Z+(+) RS-422 Encoder input Z+ F
ENC Z COM • Max. imposed voltage: 26.4 V
15 Encoder input Z common (-) F
(COM(-)) • ON voltage: 19 V or greater 15kΩ
• Use a shield cable that supports an RS-422 signal for the • ON current: 3 mA or greater IN
Reference connection, and always connect the Cable shield to the FG.
• There is continuity between each input circuit. Pay attention
• OFF voltage: 5 V or less 2.7kΩ
so that potential differences are not generated between the • OFF current: 1 mA or less
signals. COMIN*
• The ENC A COM, ENC B COM, ENC Z COM, 0V OUT and
REMOTE COM are respectively insulated with the controller
and the other expansion unit commons.
Example of connections :
I/O connector When connecting a NPN PLC output to the system input
When connecting LJ-V input unit CA-E100LJ/110LJ (sold separately)
Circuit OUT IN
No. Terminal name Terminal explanation
diagram
1 5V OUT(5V OUT) Encoder service power supply -
2 0V OUT(0V OUT) (150mA MAX) -
3 N.C - -
4 RMT COM(COM) Laser remote interlock input common G COM(-) COMIN*
5 REMOTE(RMT) Laser remote interlock input G
( ) indicates labels printed on terminal blocks at time of shipment PLC (NPN output) Input circuit on controller

• The rated output for the 5 V OUT is 150 mA. When using
Reference encoders which are going to exceed that, prepare an Example of connections :
external 5 V power supply. When connecting a PNP output to the controller input
• The laser remote interlock inputs are non-voltage inputs.
The laser emits from the LJ-V sensor head which is
connected to CA-E100LJ/110LJ via a short-circuit with the
IN
input commons, if it is open the emissions terminate (factory
default is that it is short-circuited via a shorting pin).
• The ENC A COM, ENC B COM, ENC Z COM, 0V OUT and
REMOTE COM are respectively insulated with the controller
COM(+)
and the other expansion unit commons.
COMIN*

Input circuit on controller

OUT

PLC (PNP output)

Point * The commons which are connected differ according to the

IN terminals. The common terminal for IN connectors 2 - 6 is
COMIN1, and the common terminals for parallel I/O
connectors 2 - 16 is COMIN1.

Output Circuit
Output circuit diagram
Circuit C (share in common all output terminals)
• Max. imposed
voltage: 30 V Poly Switch
• Leakage current: OUT
50 mA
• Leakage current:
0.1 mA or less
• Residual voltage: COMOUT
1.4 V or less (50 mA)
1.0 V or less (20 mA)

Point Since this instrument utilizes a photo MOSFET in the output elements,
any one of the NPN inputs, or PNP inputs is connectable.

9
Connection example:
when connecting this instrument’s outputs via a positive common Encoder Input/Output Circuit
Point If the input instrument is compatible with the NPN open collector
outputs, then refer to this connection example. CA-E100L/200L 422A/B/Z
• When connecting a output from the controller to a PLC with a positive Input circuit diagram
common
Circuit D
IN
• Equivalent AM26LS32
Poly Switch 5V Poly Switch 5V CA-E100L/200L
OUT
OUT
27kΩ
A+, B+, Z+ 1kΩ

Receiving
circuit
COMOUT* A-, B-, Z- Equivalent
1kΩ
AM26LS32
27kΩ
GND
COM(+)

PLC input circuit positive common Input circuit on controller

Connection example:
• When connecting a output from the controller to a relay when connecting the RS-422 output encoder
5V 5V
+5VDC OUT
Poly Switch A+, B+, Z+

Main circuit
Load A+, B+, Z+

Receiving
OUT

circuit
A-, B-, Z- Use shield cable.
26C31 0V A-, B-, Z- Equivalent
AM26LS32
(Shield)
COMOUT* GND

RS-422 output on Encoder Input circuit on CA-E100L/200L

This instrument (CA-E100L/200L) supports multi-drop

Reference connecting. When connecting an encoder with RS-422 output
Relay Input circuit on controller
to this instrument (CA-E100L/200L), attach a 110 Ω 1/2 W
terminating resistor (included with the CA-E100L/200L) to the
Point * The commons which are connected differ according to the
controller that is farthest away from the encoder.
OUT terminals. The common terminal for OUT connectors 1
- 2 is COMOUT1, and the common terminal for OUT
connectors 3 - 4/6 – 7 is COMOUT_F, and the common CA-E100L/200L OC A/B/Z
terminal for parallel I/O connectors 18 - 39 is COMOUT2.
Input circuit diagram
Circuit E
Connection example: • Max. imposed voltage: 26.4 V
when connecting this instrument’s outputs via a negative common • ON voltage: 19 V or greater
CA-E100L/200L

If the input instrument is compatible with the PNP open collector • ON current: 3 mA or greater
Point 3kΩ
outputs, then refer to this connection example. • OFF voltage: 3.6 V or less OC_A, B, Z

• OFF current: 1 mA or less

• When connecting a output from the controller to a PLC with a negative
common
OC_COM
IN 2.4kΩ

Poly Switch

OUT Connection example:

when connecting the NPN open collector output encoder
A phase/ Shielded
B phase/ twisted pair cable
COMOUT* OUT Z phase OC_A,B,Z

COM(-)

PLC input circuit negative common Input circuit on controller

• When connecting a output from the controller to a relay OC_COM

COM(-) +24V*

Poly Switch NPN Open collector Input circuit on CA-E100L/200L

output on Encoder
Load
OUT The open collector encoder inputs of the CA-E100L/200L are
Reference only compatible with 24 V type encoders.

Connection example:
COMOUT*
when connecting the PNP open collector output encoder
A phase/ Shielded
B phase/ twisted pair cable
Z phase OC_A,B,Z
Relay Input circuit on controller

Point * The commons which are connected differ according to the

OUT terminals. The common terminal for OUT connectors 1
- 2 is COMOUT1, and the common terminal for OUT
connectors 3 - 4/6 – 7 is COMOUT_F, and the common COM(+)
terminal for parallel I/O connectors 18 - 39 is COMOUT2.
OC_COM
+24V*

Input circuit on CA-E100L/200L

OUT

NPN Open collector

output on Encoder

10
 The open collector encoder inputs of the CA-E100L/200L are
Reference only compatible with 24 V type encoders. Laser Remote Interlock Input Circuit
CA-E100LJ/110LJ ENCODER Connector CA-E100LJ/110LJ REMOTE
Input circuit diagram Input circuit diagram
Circuit F Circuit G
Input specifications for the open collector encoder inputs (DC24V/ • Non-voltage input +5V +5V
DC12V/DC5V) • ON voltage: 1V or less
• Max. imposed voltage: 1kΩ • ON current: 0.6 mA or less
2.2kΩ
1kΩ
OC 24
26.4V/13.2V/5.5V OC 12
910kΩ
• Short-circuit current (Typ.):
100kΩ
• ON voltage: OC 5

Internal circuit
422 +
120kΩ 2 mA REMOTE
21.6 V or greater/ Poly Switch Internal
circuit
10.8 V or greater/ ENC COM
Poly Switch
3.5V or greater
• ON current: 5 mA or greater RMT COM
Poly Switch
• OFF voltage:
3.6 V or less/2.4 V or less/1.0 V or less Connection example:
Input specifications for the RS-422 Encoder inputs when connecting the NPN open collector output PLC
• Equivalent AM26LS32
+5V +5V

Connection example:
when connecting the NPN open collector output encoder
Shielded OUT REMOTE

Internal circuit
NPN Open collector twisted pair cable OC 24
output on Encoder 12V *
OC 12
OC 5
422 + Internal
Poly Switch
OUT circuit
COM(-) RMT COM
A phase/ Poly Switch
ENC Poly Switch
B phase/ COM PLC Input circuit on CA-E100L/110LJ
Z phase Input circuit on CA-E100L/110LJ
COM(-) (NPN output)

* 12 V was used for this example. Match 5V/12V/24V in accordance with the power supply.
Connection example:
Connection example: when connecting the PNP open collector output PLC
when connecting the PNP open collector output encoder +5V +5V
Shielded
PNP Open collector twisted pair cable OC 24
output on Encoder
OC 12
OC 5 COM(+) REMOTE

Internal circuit
422 + Poly Switch Internal
COM(+) 12V * circuit
ENC Poly Switch
COM
OUT Input circuit on CA-E100L/110LJ

* 12 V was used for this example. Match 5V/12V/24V in accordance with the power supply. OUT RMT COM
Poly Switch
PLC Input circuit on CA-E100L/110LJ
(PNP output)
Connection example:
when connecting the RS-422 output encoder
RS-422 output OC 24
on Encoder Shielded
A phase/
B phase/ twisted pair cable OC 12
Z phase + OC 5
422 + Poly Switch Internal
circuit
A phase/ ENC Poly Switch
B phase/ COM
Z phase - Input circuit on CA-E100L/110LJ

11
Main Specifications
Model type XG-X2700/2702 XG-X2500/2502 XG-X2200/2202 XG-X2000/2002
2 color/monochrome cameras
Camera input A maximum of up to four are connectable by connecting one optional area camera input unit CA-E100
Trigger input Simultaneous capture by up to 4 cameras/individual capture can be selected. (when CA-E100 is not connected, up to 2 cameras can be connected simultaneously)
• With XG-035C/S035C/H035C/035M/S035M/H035M connected
310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels
240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels
• With CA-HX048C/HX048M connected
470 k pixel mode: 784(H) x 596(V), approx. 470,000 pixels
310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels
240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels
• With XG-200C/S200C/H200C/200M/S200M/H200M connected
2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels
• With CA-HX200C/HX200M connected
2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
Supported cameras / Number of pixels
• With XG-H500C/H500M connected
5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels
• With CA-HX500C/HX500M connected
5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.96 mega-pixels
2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
• With CA-H2100C/H2100M connected
21 mega-pixel mode:
5104(H)x4092(V),
approx. 20.89 mega-pixels
5 mega-pixel mode:
2432(H)x2050(V),
approx. 4.99 mega-pixel
Main image processor DSP (High-speed) DSP
Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible
Number of registered screens Maximum 1000 screens for each program (depending on SD card size), Image compression.
• SD card slot x 2 • SD card slot x 2
SD card • Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed • Compatible with OP-87133 (512MB: installed standard to SD1),
standard to SD1), CA-SD4G (4GB) and CA-SD16G (16GB) CA-SD1G (1GB), CA-SD4G (4GB) and CA-SD16G (16GB)
Controlled input (compatible • 20 input (including four high speed inputs designed for trigger input)
with arbitrary assignment) • Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)
Controlled output (compatible • 28 output (including four high speed outputs designed for FLASH outputting linked to external device)
with arbitrary assignment) • Photo MOSFET *1 Maximum 50 mA (30 V or less)
Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)
Operation indicators LED display for Power ON and ERROR
• Can perform numerical value output, control input/output, and switching the functions of CA series touch panel interface (Cannot be used with
RS-232C PLC-Links using the RS-232C port)
• Supports a max. baud rate of up to 230400 bps
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in conjunction with CC-Link,
EtherNet/IP, PROFINET, and EtherCAT.)
• The following PLCs are supported via link unit:*2
PLC link KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series
Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only)
OMRON: SYSMAC CJ2/CJ1/CS1/CP1 Series, SYSMAC C Series (RS-232C only)
YASKAWA Electric Corporation: MP2000 Series, MP900 Series (RS-232C only)
• Numerical value output, and control input/output enabled.
• By the connection of KEYENCE PC application software, in addition to the function described above, uploading and downloading the inspection
Ethernet settings, simulations, data, including image data can be sent or received.
• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.
• 1000BASE-T/100BASE-TX/10BASE-T
• By the connection of KEYENCE PC application software, in addition to numerical value output and control input/output , uploading and
USB downloading the inspection settings, simulations, data, including image data can be sent or received.
• USB2.0
• By connecting the optional CC-Link expansion unit CA-NCL20E, numerical value input/output and control input/output are enabled. (Do not use to
CC-Link connect to PLC Link, EtherNet/IP, PROFINET, and EtherCAT)
Interface • Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station
• Numerical value input/output, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CC-Link, POFINET, and
EtherCAT)
EtherNet/IP TM • Compatible to the cyclic communication (max.1436 byte), and message communication
• Maximum number of connections 32
• Compatible with the conformance test Version.CT12
• Numerical value input, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CC-Link, EtherNet/IP, and
EtherCAT)
PROFINET • Compatible to the cyclic communication (max. 1408 byte)
• Compatible to the aperiodic (recorded data) communication
• Compatible with the Conformance Class A
• By connecting the optional EtherCAT unit CA-NEC20E, numerical value output and control input/output can be performed (Cannot be used in
conjunction with PLC Link, CC-Link, EtherNet/IP, and PROFINET)
• Compatible to the cyclic communication (process data object communication) (input: max. 536 byte/output: max. 532 byte)
EtherCAT • Compatible to the noncyclic communication (mailbox communication)
• Compatible to CoE
• Explicit Device Identification
• Compliant with the conformance test V2.1.0.2
SNTP By connecting to an SNTP server, the date and time of the controller can be automatically adjusted
• By the optional USB Console (OP-87983), various menu can be used
USB Console
• Compatible to the operation assignment settings to the console button
Mouse Possible to control various menus via an optional dedicated mouse (OP-87506)
• Setting operation from the CA Series touch panel used by the RS-232 port is possible (When RS-232C is used, the nonprocedural communication
Touch Panel and PLC-Links that use the RS-232C port cannot be used.)
• For the dedicated touch menu or the operation button
By connecting a HDD (maximum 2 TB) to a proprietary USB port (USB 3.0 and bus powered compatible: rated output 900 mA), various kinds of data
USB HDD
including image data can be output
Display language Japanese/English/Simplified Chinese/Traditional Chinese/German selectable (Choose the default language to be used when turning power ON)
Illumination control By connecting the optional illumination expansion unit CA-DC40E/DC50E/DC60E, the lighting and light intensity of the LED illumination can be controlled.*3
Cooling fan unit CA-F100 is
Cooling fan -
standard equipment
Power source voltage DC24V±10%
Rating
Consumption current 4.3 A 4.1 A 4.0 A
Ambient temperature 0 to +45°C (DIN rail mounted)/0 to +45°C (Bottom mounted)
Environmental resistance
Ambient operating humidity 35 to 85% RH (no condensation)
Weight Approx. 1800 g Approx. 1600 g

*1 Either positive common connecting which is compatible with NPN input instruments, or negative common connecting which is compatible with PNP input instruments is feasible.
*2 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection.
*3 Connect up to 8 illumination expansion units (note that the eight units can include only a maximum two CA-DC50E or CA-DC60E units or one each).
12
Model type XG-X2900/2902 XG-X2800/2802 XG-X2800LJ
• With area camera input unit CA-E100 connected • With LJ-V input unit CA-E100LJ connected
2 color/monochrome cameras per one CA-E100, up to 4 cameras via a maximum of 2 units can be connected Up to 2 identical models of the LJ-V series heads
• With line scan camera input unit CA-E100L connected per one CA-E100LJ can be connected
2 line scan cameras per one CA-E100L, or 2 color/monochrome camerass, up to 4 cameras via
a maximum of 2 units can be connected
• With high-speed line scan camera input unit CA-E200L connected
Camera input*1 Up to 2 high-speed line scan cameras can be connected per one unit of CA-E200L, and up to 4
cameras can be connected when 2 units of CA-E200L are used.
• With 3D camera input unit CA-E100T connected
1 3D camera per one CA-E100T, up to 2 cameras via a maximum of 2 units can be connected
• With LJ-V input unit CA-E100LJ/110LJ connected
Up to 2 identical models of the LJ-V series heads per one CA-E100LJ/CA-E110LJ can be connected
Selection is possible between simultaneous capture by up to 4 cameras and individual capture Up to 2 cameras can be connected
Trigger input
(simultaneous capture by up to 2 cameras is possible with one camera input unit connected). simultaneously
• With XG-035C/S035C/H035C/035M/S035M/H035M connected
310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels
240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels
• With CA-HX048C/HX048M connected
470 k pixel mode: 784(H) x 596(V), approx. 470,000 pixels
310 k pixel mode: 640(H) x 480(V), approx. 310,000 pixels
240 k pixel mode: 512(H) x 480(V), approx. 240,000 pixels
• With XG-200C/S200C/H200C/200M/S200M/H200M connected
2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
1 mega-pixel mode: 1024(H) x 960(V), approx. 980,000 pixels
Area camera
• With CA-HX200C/HX200M connected
2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
• With XG-H500C/H500M connected
5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels
• With CA-HX500C/HX500M connected
Supported cameras / 5 mega-pixel mode: 2432(H) x 2050(V), approx. 4.99 mega-pixels
Number of pixels 2 mega-pixel mode: 1600(H) x 1200(V), approx. 1.92 mega-pixels
• With CA-H2100C/H2100M connected
21 mega-pixel mode: 5104(H)x4092(V), approx. 20.89 mega-pixels
5 mega-pixel mode: 2432(H)x2050(V), approx. 4.99 mega-pixel
• With XG-HL08M connected 8192(H) x 8192(L), approx. 67.11 mega-pixels
Line scan camera • With XG-HL04M connected 4096(H) x 16384(L), approx. 67.11 mega-pixels
• With XG-HL02M connected 2048(H) x 16384(L), approx. 33.55 mega-pixels
• With CA-HL08MX connected 8192(H) x 8192(L), approx. 67.11 mega-pixels
High-speed line camera • With CA-HL04MX connected 4096(H) x 16384(L), approx. 67.11 mega-pixels
• With CA-HL02MX connected 2048(H) x 16384(L), approx. 33.55 mega-pixels
• With XR-HT40M connected 2048(H) x 2048(V), approx. 4.19 mega-pixels
3D Camera
• With XR-HT15M connected 1408(H) x 1408(V), approx. 1.98 mega-pixels
• With LJ-V7020/7020K/7060/7060K/7080/7200/7300 connected
512(H) x 16384(L), approx. 8.39 mega-pixels
LJ-V Sensor Head*2 1024(H) x 8192(L), approx. 8.39 mega-pixels
2048(H) x 4096(L), approx. 8.39 mega-pixels
Main image processor DSP (High-speed)
Registered number of inspection settings SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible
Number of registered screens Maximum 1000 screens for each program (depending on SD card size), Image compression.
• SD card slot x 2 • SD card slot x 2
• Compatible with OP-87133 (512MB), CA- • Compatible with OP-87133 (512MB), CA-SD1G (1GB: installed standard to SD1), CA-SD4G
SD card
SD1G (1GB), CA-SD4G (4GB: installed (4GB) and CA-SD16G (16GB)
standard to SD1) and CA-SD16G (16GB)
Controlled input (compatible • 20 input (including four high speed inputs designed for trigger input)
with arbitrary assignment) • Input rating 26.4 V or lower, 2 mA or greater (3 mA or greater for high speed input terminal)
Controlled output (compatible • 28 output (including four high speed outputs designed for FLASH outputting linked to external device)
with arbitrary assignment) • Photo MOSFET *3 Maximum 50 mA (30 V or less)
• When connecting CA-E100L/200L, 2 systems per 1 unit, up to 4 systems via a maximum of 2 units
• When connecting CA-E100LJ/110LJ, 1 system per 1 unit, up to 2 systems via a maximum of 2 units (up to 1 system via a maximum of 1 unit for XG-X2800LJ)
Encoder input
• RS-422 line scan output (5 V output supplied: maximum 150 mA, multi-drop compatible in the case of the CA-E100L/200L), combined open
collector output (CA-E100L/200L is for 24 V compatible components)
Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)
Operation indicators LED display for Power ON and ERROR
• Can perform numerical value output, control input/output, and switching the functions of CA series touch panel interface (Cannot be used with
RS-232C PLC-Links using the RS-232C port)
• Supports a max. baud rate of up to 230400 bps
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in conjunction with CC-Link,
EtherNet/IP and PROFINET.)
• The following PLCs are supported via link unit:*4
PLC link KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series
Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only)
OMRON: SYSMAC CJ2/CJ1/CS1/CP1 Series, SYSMAC C Series (RS-232C only)
YASKAWA Electric Corporation: MP2000 Series, MP900 Series (RS-232C only)
• Numerical value output, and control input/output enabled.
• By the connection of KEYENCE PC application software, in addition to the function described above, uploading and downloading the inspection
Ethernet settings, simulations, data, including image data can be sent or received.
• For the FTP client function, the VNC server function (for clients other than for PC it will be only for the screen display), and BOOTP function.
Interface • 1000BASE-T/100BASE-TX/10BASE-T
• By the connection of KEYENCE PC application software, in addition to numerical value output and control input/output , uploading and
USB downloading the inspection settings, simulations, data, including image data can be sent or received.
• USB2.0
• By connecting the optional CC-Link unit CA-NCL20E, numerical value input/output and control input/output are enabled. (Do not use to connect to
CC-Link PLC Link, EtherNet/IP, PROFINET, and EtherCAT)
• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station
• Numerical value input/output, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CCC-Link, POFINET, and
EtherCAT)
EtherNet/IP • Compatible to the cyclic communication (max.1436 byte), and message communication
• Maximum number of connections 32
• Compatible with the conformance test Version.CT12
• Numerical value input, and control input/output by using the Ethernet port enabled. (Do not use to connect to PLC Link, CC-Link, EtherNet/IP, and
EtherCAT)
PROFINET • Compatible to the cyclic communication (max. 1408 byte)
• Compatible to the aperiodic (recorded data) communication
• Compatible with the Conformance Class A
• By connecting the optional EtherCAT unit CA-NEC20E, numerical value output and control input/output can be performed (Cannot be used in
conjunction with PLC Link, CC-Link, EtherNet/IP, and PROFINET)
• Compatible to the cyclic communication (process data object communication) (input: max. 536 byte/output: max. 532 byte)
EtherCAT • Compatible to the noncyclic communication (mailbox communication)
• Compatible to CoE
• Explicit Device Identification
• Compliant with the conformance test V2.1.0.2
SNTP By connecting to an SNTP server, the date and time of the controller can be automatically adjusted

13
Model type XG-X2900/2902 XG-X2800/2802 XG-X2800LJ
• By the optional USB Console (OP-87983), various menu can be used
USB Console
• Compatible to the operation assignment settings to the console button
Mouse Possible to control various menus via an optional dedicated mouse (OP-87506)
Interface • Setting operation from the CA Series touch panel used by the RS-232 port is possible (When RS-232C is used, the nonprocedural communication
(Continued) Touch Panel and PLC-Links that use the RS-232C port cannot be used.)
• For the dedicated touch menu or the operation button
By connecting a HDD (maximum 2 TB) to a proprietary USB port (USB 3.0 and bus powered compatible: rated output 900 mA), various kinds of data
USB HDD
including image data can be output
Display language Japanese/English/Simplified Chinese/Traditional Chinese/German selectable (Choose the default language to be used when turning power ON)
By connecting the optional illumination expansion unit CA-DC40E/DC50E/DC60E, the lighting and
Illumination control -
light intensity of the LED illumination can be controlled.*5
Cooling fan Cooling fan unit CA-F100 is standard equipment
Power source voltage DC24V±10%
Rating
Consumption current 5.3 A 3.1 A
Ambient temperature 0 to +45°C (DIN rail mounted)/0 to +45°C (Bottom mounted)
Environmental resistance
Ambient operating humidity 35 to 85% RH (no condensation)
Weight Approx. 1750 g
*1 Since the controller unit does not support camera inputs, at least 1 camera input unit (optional) or more is required.
*2 LJ-V Series heads whose models end in "B" are luminance output types. To connect to a luminance output type, the XG-X2800/2802/2900/2902 and the CA-E110LJ are required.
*3 Either positive common connecting which is compatible with NPN input instruments, or negative common connecting which is compatible with PNP input instruments is feasible.
*4 Models equipped with the Ethernet port in the CPU unit support Ethernet port direct connection.
*5 Connect up to 8 illumination expansion units (note that the eight units can include only a maximum two CA-DC50E or CA-DC60E units or one each).

14
Dimensions
Controller Unit XG-X2000/2002/2200/2202/2500/2502
122
19.3
118 141.6

DIN-rail
mounts

168
35.9

83.3
65.3

(90) 124.6

M4 M4
Depth: 6 Depth: 6
12.5

93

M4 M4
Depth: 6 94 Depth: 6
12.1
Unit: mm

With Area Camera Input Unit CA-E100/Illumination expansion unit CA-DC40E installed
185.8
181.8
149.9
40 141.6
118

DIN-rail
mounts

168
35.9

83.3
65.3

90 124.6

94

12.1
93 34.6 31.9 8-M4
16.5 Unit: mm
Depth: 6

15
Controller Unit XG-X2700*/2702*/2800/2802/2800LJ/2900/2902
145.7
19.3
118 141.6

DIN-rail
mounts

168
35.9
139.2

83.3
65.3

124.6

M4 M4
Depth: 6 Depth: 6
12.5

93

M4 M4
Depth: 6 Depth: 6

94
12.1
111.8 Unit: mm
* Only the XG-X2700/2702 is equipped with camera connectors in the same place as the XG-X2000/2002.

With Line Scan Camera Input Unit CA-E100L*/CC-Link unit CA-NCL20E installed
216.1
188.4
156.5
118 141.6

DIN-rail
mounts

168
35.9
139.2

83.3
65.3

90 124.6

94

12.1
8-M4
40.2 93 41.2 31.9 Depth: 6 Unit: mm
* CA-E100L can only be connected with XG-X2800/2802/2900/2902.

16
3D Camera Input Unit CA-E100T Illumination Expansion Unit CA-DC50E
12.4 12.4
31.9 31.9

DIN-rail DIN-rail
mounts mounts

168 168
35.9 35.9

83.3 83.3
65.3 65.3

6 6

124.6 60 124.6

2xM4 2xM4
Depth: 6 Depth: 6

22.1 22.1

94 Unit: mm 94
12.1 12.1 Unit: mm

LJ-V Input Unit CA-E100LJ/110LJ Illumination Expansion Unit CA-DC60E

12.4
53.5 12.4
31.9

DIN-rail DIN-rail
mounts mounts

168 168 35.9

35.9

83.3
83.3
65.3
65.3

6
6
90
60 124.6
124.6
2xM4
2xM4
Depth: 6 Depth: 6

22.1
43.7

94 Unit: mm
12.1
94
12.1 Unit: mm

High-speed Line Scan Camera Input Unit CA-E200L EtherCAT Unit CA-NEC20E
12.4 12.4
53.5 31.9

DIN-rail DIN-rail
mounts mounts

168 168 35.9

35.9

83.3 83.3
65.3 65.3

6 6

124.6 90
60 124.6
2xM4
Depth: 6 2xM4
Depth: 6

43.7 22.1

94 Unit: mm
94 12.1
12.1 Unit: mm

17
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 WARRANTIES AND DISCLAIMERS
(1) KEYENCE warrants the Products to be free of defects in materials and
workmanship for a period of one (1) year from the date of shipment. If any
models or samples were shown to Buyer, such models or samples were used
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refund the purchase price of, or repair or replace at no charge any Products
found to be defective. This warranty does not apply to any defects resulting
from any action of Buyer, including but not limited to improper installation,
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(2) KEYENCE is pleased to offer suggestions on the use of its various Products.
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Buyer pertaining to the Products/Samples.

E 1101-3

Copyright (c) 2016 KEYENCE CORPORATION. All rights reserved.

14563E 1038-2 96M14564 Printed in Japan
*96M14564-2*
20