INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.

lailfaeJel ENGINEERS
frf iEgleg INDIA LIMITED FOR 6-81-0002 Rev. 5
1.11F, erefWe an ) IA Govt of India Undenakingj
WELDED PIPES Page 1 of 6

A-4z f?)
f4-ftuur trtuur
INSPECTION AND TEST PLAN
FOR
WELDED PIPES
licV
/ A
5 19.09.2016 REVISED AND RE-ISSUED TKK HP RKS RN

4 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM

3 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM

2 30.06.2010 REVISED AND RE-ISSUED

RKB VKJ SKP ND

1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC

Prepare Standards Committee Standards Bureau

Rev. Checked Convenor Chairman
Date Purpose d
No. By
By Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright Ell. — All rights reserved

Page 648 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
ENGINEERS
lig-ar fag& INDIA LIMITED FOR 6-81-0002 Rev. 5
Man MeltterlaJOInall (A Govt. of India Undertaking)
WELDED PIPES Page 2 of 6

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH' Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)

Format No. 8-00-0001-F7 Rev. 0 Copyright El L — All rights reserved

Page 649 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
IOU el i ll ENGINEERS
faf5itg INDIA LIMITED FOR 6-81-0002 Rev. 5
A Govt. of India Undertaking)
IHRTIFIRIW7M1.710.1)
WELDED PIPES Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements for Welded Pipes.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SCOPE OF INSPECTION
SL QUTUM
AN
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test, Heat Procedure
1.1 Treatment, NDT and Documented Procedures 100% - R
Documents
Other Procedures
W- New
R- Existing
Welding Parameters & WPS,PQR
1.2 WPS,PQR & WPQ 100% - H ( Qualified
Qualification Record &WPQ under reputed
TPIA)
2.0 Material Inspection
Review of MTC for Chemical & Test
2.1 Raw Material Inspection 100% - H
Mechanical Properties Certificates

3.0 In Process Inspection

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 650 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
(31 ENGINEERS
fageg INDIA LIMITED FOR 6-81-0002 Rev. 5
IMION elrane anaqsam (A Govt of India Undettaing)
WELDED PIPES Page 4 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Welding Parameters as per WPS / Inspection
3.1 Welding 100% - H -
PQR Reports
Stress Relieving, Normalising, •
Heat Treatment Tempering, Solution Annealing,
3.2 100% HT chart - H R
Stabilization Heat Treatment etc.
as applicable
Inspection
Ferrite Check of SS Pipes Random On
3.3 % Ferrite Check Report - H R
(as Applicable) Weld
UT / RT RT Films, R
PR / Purchase
3.4 As applicable Surface & Internal Imperfections Reports & UT - H (Film review for
Specification
Reports RT)
Product Chemical, Tensile,
Identification of Test Lot as per H
3.5 Hardness, Impact, IGC and Other Test Reports - H
Samples specification.
test as applicable
PR / Purchase
3.6 Product Analysis Chemical Composition Test Reports - H R
Specification

Destructive Testing Tensile, Hardness, Impact, IGC Lot as per H

3.7 Test Reports - H
and Other test as applicable specification.
Inspection
Galvanizing
3.8 Integrity Of Galvanised Coating 100% Report - H R
(If Applicable)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 651 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
nee M ENGINEERS
CEL-
a ell Ewan,
Eigieg
I #11W1 alumni)
INDIA LIMITED FOR 6 81 0002 Rev. 5
- -

lot, Govt. of Indio Undellaking)

WELDED PIPES Page 5 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER

4.0 Final Inspection

Leak Check 100% RW

4.1 Hydrostatic Testing Test Report - H
(Min.5%)

Surface Condition, Straightness,

End Finish, Bevel Angle, Inspection RW
Visual and Dimensional 100%
4.2 Root Face, Outer Dia, Profile - H
Inspection (VDI) Report (Min.5%)
Thickness, Length,
End Finish, Marking etc

Weight Checking as Inspection

4.3 Weight 100% - H -
applicable Report
As Per EIL
PMI Check Spec. Inspection
4.4 Chemical Check - H RW
6-81-0001 report

Stamping of
Pipes which are Inspection
4.5 Final Stamping Stamping of Accepted Pipes - H H
witnessed by Report
EIL/TPIA.

5.0 Painting

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 652 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
dalReat4 ENGINEERS
$1g-ar feifiles INDIA LIMITED FOR 6-81-0002 Rev. 5
ORR FROAVA MOM (A Govt. of Indio Undettaking)
WELDED PIPES Page 6 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Rust Preventive Coating
Visual & Color Coding as Inspection
5.1 & Color Coding (As 100% - -
applicable Report
applicable)

6.0 Documentation & IC

Review of Stage Inspection
Documentation & Manufacturer
6.1 Reports / Test Reports & Issue of 100% - H H
Inspection Certificate(IC) TC & IC
— IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable.(Unless otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
3. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 653 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
ENGINEERS FOR 6-81-0003 Rev. 5
$11g-ar tigitg INDIA LIMITED
011,771 eiro,r1 399.3) IA Govt of India Undettalong)
SEAMLESS PIPES Page 1 of 6

44\9
fkturir trtuur

INSPECTION AND TEST PLAN

FOR
SEAMLESS PIPES

5. 19.09..2016 REVISED AND RE-ISSUED TKK HP 'Ff----

( 2'
RN
.

4. 17.06..2013 REVISED AND RE-ISSUED TKK RKS SCG DM

3 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM

2 30.06.2010 REVISED AND RE-ISSUED ND

RK VKJ SKP

1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC

Rev. Prepared Checked Standards Committee Standards Bureau

Date Purpose
No. By By Convenor Chairman
Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 654 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
al ENGINEERS
$1g-ZIT kit154tt INDIA LIMITED FOR 6-81-0003 Rev. 5
WWI MOsIVOIIJOI/Fil) IA Goa of Indio Undertaking) SEAMLESS PIPES
Page 2 of 6

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent • NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members: Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 655 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED FOR 6-81-0003 Rev. 5
(WM MOM OANInall IA Govt of India Undertaking)
SEAMLESS PIPES
Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Seamless Pipes.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SCOPE OF INSPECTION
SL. QU AN UM
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK OF SUPPLIER EIL/ TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test, Heat Procedure
1.1 Treatment, NDT and Documented Procedures 100% - H R
Documents
Other Procedures
2.0 Material Inspection
Review of MTC for Chemical,
2.1 Raw Material Inspection Mechanical Properties, size & 100% Test - H
Certificates
steel making process, etc.

3.0 In Process Inspection

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 656 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED FOR 6 - 81 - 0003 Rev. 5
ID1 I IA Govt of India Undedalong)
SEAMLESS PIPES
Page 4 of 6

SCOPE OF INSPECTION
SL. QUANTUM OF
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/ TPIA
SUPPLIER
Normalizing, Tempering, Solution
Heat Treatment
3.1 Annealing, Stabilization Heat 100% HT chart - H R
Treatment etc. as applicable
NDT
3.2 PR / Purchase
As applicable Surface & Internal Imperfections NDT Reports - H R
Specification
Product Chemical, Tensile,
Identification of Test Lot as per H
3.3 Hardness, Impact, IGC and Other Test Reports - H
Samples specification (Note-1)
test as applicable
3.4 Product Analysis Lot as per
Chemical Composition Test Reports - H R
specification
Destructive Testing Tensile, Hardness, Impact, IGC Lot as per H
3.5 Test Reports - H
and Other test as applicable specification (Note-1)

Galvanizing Inspection
3.6 Integrity Of Galvanised Coating 100% Report - H R
(If Applicable)
4.0 Final Inspection

4.1 Hydrostatic Testing 100 % RW

Leak Check Test Report - H
(Note 1)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 657 of 2894

 STANDARD SPECIFICATION No.
eit4 ENGINEERS INSPECTION AND TEST PLAN
Og ern f51 INDIA LIMITED FOR 6-81-0003 Rev. 5
(A Govt. of India Undettaking) SEAMLESS PIPES
Page 5 of 6

SCOPE OF INSPECTION
SL. • QUANTUM OF
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/ TPIA
SUPPLIER
Surface Condition,
Straightness,
End Finish,
Bevel Angle,
Root Face, RW
Visual and Dimensional 100% Inspection
4.2 Outer Dia., - H
Inspection (VDI) Report (Note 1)
Thickness,
Length, '
End Finish,
Marking,
End Caps etc
Weight Checking as Inspection
4.3 Weight 100% By Supplier - H -
applicable Report
As Per EIL, Spec.
pection RW
4.4 PMI Check Chemical Check 6-81-0001 - H
Inseport
r

Stamping of Pipes
which are
witnessed by
Inspection
4.5 Final Stamping Stamping of Accepted Pipes EIL/TPIA..0ther - H H
Report
pipes to have
suppliers
identification

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 658 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
ENGINEERS
Ogar fa5teg INDIA LIMITED FOR 6-81-0003 Rev. 5
Wren e,virrke J,77.1) Govt of 1000 Undertaking)
SEAMLESS PIPES
Page 6 of 6

SL. QUANTUM OF SCOPE OF INSPECTION

STAGE/ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/ TPIA
SUPPLIER

5.0 Painting

Rust Preventive Coating

5.1 & Color Coding Visual & Color Coding as Inspection
100% - W -
applicable Report
(As applicable)

6.0 Documentation & IC

Documentation & Review of Stage Inspection

6.1 Reports / Test Reports & Issue of Supplier TC
Inspection Certificate(IC) 100% - H H
IC & IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)),
R-Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. Carbon Steel Pipes (Other than LTCS & Pipes for special services like NACE, H2, HIC, etc.) up to size 12" will be accepted on review of Supplier Test
Certificates. Supplier Test Certificate to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable.(Unless otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
4. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN 10204 type 3.2 certification from EIL approved suppliers.

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 659 of 2894

 STANDARD SPECIFICATION NO
INSPECTION AND TEST PLAN
ratSejegeriv,I,tUMITED FOR 6-81-0004 Rev. 6
(A GoN al kIdu UnOxiakmg)
VALVES
Page 1 of 7

curl *
Ml‘crar A trukTur 4 111
INSPECTION AND TEST PLAN
FOR
VALVES
6 14 11 2018 REVISED AND RE-ISSUED

5 17 06 2013 REVISED AND RE-ISSUED TKK RKS SCG DM

4 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM

3 30 06 2010 REVISED AND RE-ISSUED RKB VKJ SKP ND

2 31 01 2008 REVISED AND RE-ISSUED CS SS MVKK VC

Standards Committee Standards Bureau

Rev Prepared Checked Convenor Chairman
Date Purpose by by
No
Approved by

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 660 of 2894

 STANDARD SPECIFICATION NO.
?ENGINEERS INSPECTION AND TEST PLAN
sLA fafaieg ®INDIA LIMITED
Govt of ;ma Undertaking)
FOR 6-81-0004 Rev. 6
VALVES
Page 2 of 7

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PM1 Positive Material Identification
HT : Heat Treatment RT Radiography Testing
HIC : Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP : Inspection and Test Plan TC Test Certificate
IP : Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT : Magnetic Particle Testing WPQ Welders Performance Qualification
MTC : Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R K. Singh

Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 661 of 2894

 STANDARD SPECIFICATION NO
*ENGINEERS
,- INSPECTION AND TEST PLAN
fittlWregW; INDIA LIMITED FOR 6-81-0004 Rev. 6
Cori of IMW Undertitrngi
VALVES
Page 3 of 7

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Valves.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL SCOPE OF INSPECTION
QUANTUM
/ ACTIVITY CHARACTERISTICS RECORD
NO OFCHEC
KCECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test,
Heat Treatment, NDT,
1.1 Procedure
Helium Leak Test Documented Procedures 100% H R
Documents
and
Other Procedures

Welding Parameters & W- New

1.2 WPS, PQR & WPQ 100% WPS, PQR &WPQ - H
Qualification Record R- Existing

Fire safe, As per PR /

1.3 Pre-Qualification Tests H
Cryogenic & Other Test Purchase Acceptance Report - H
(If new)
as applicable Specification

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 662 of 2894

 STANDARD SPECIFICATION NO.
p,"-M; ENGINEERS INSPECTION AND TEST PLAN
IgtlitailegW, INDIA LIMITED FOR 6-81-0004 Rev. 6
VALVES
Page 4 of 7

SL SCOPE OF INSPECTION
QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD
NO OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER

2.0 Material Inspection

Chemical, Mechanical,
Castings & Forgings Heat Treatment, NDT,
2.1 100% Test Certificates H R R
(Body, Bonnet, Disc, Stem, Body ring) IGC & Other Properties
as applicable

Castings & Forgings

2.2 Visual & Dimension 100% Inspection Report H H -
(Body, Bonnet, Disc, Stem, Body ring)

As per PR /
2.3 Radiography
Body and Bonnet Castings Purchase Films and report H R R
Examination
Specification

2.4 Bars for Trim material Test Certificates &

Chemical Analysis Each Heat H R -
Lab Report

Gaskets, Gear units, Fasteners, Gland, Physical / Chemical Test Certificates &
2.5 100% H R
Packings, etc. Properties Lab Report

Performance,
2.6 Actuators as applicable Test Certificates,
Statutory Certificates as 100% H H R
Inspection report
applicable

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 663 of 2894

 STANDARD SPECIFICATION NO
aaLlt4ft- ENGINEERS INSPECTION AND TEST PLAN
Igar WagW. INDIA LIMITED FOR 6-81-0004 Rev. 6
eVaile
VALVES
Page 5 of 7

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO OF CHECK SUPPLIER EIL/TPIA
SUPPLIER

3.0 In Process Inspection

Welding Parameters as
3.1 Welding 100% Inspection Reports - H -
per WPS / PQR

3.2 Machining of components Visual / Dimension 100% Inspection Reports - H -

4.0 Final Inspection

As per PR /
Hydrostatic / Pneumatic Test and RW
4.1 Leak Check Purchase Test Report - H
Helium Leak test as applicable (Note 1)
Specification

Surface & Dim ension RW

4.2 Visual / Dimension 100% Test Report - H
Check (Note 1)

Functional Test for Actuator Operated Satisfactory 100%

4.3 Test Report - H RW
Valves Performance

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 664 of 2894

 liSiiftega,ENGINEERS INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
W: INDIA LIMITED FOR 6-81-0004 Rev. 6
(A GOA of Into Undenalmol
VALVES
Page 6 of 7

SL QUANTUM SCOPE OF INSPECTION

STAGE / ACTIVITY CHARACTERISTICS RECORD
NO OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
As per EIL
4.4 PMI Check Chemical Spec. Inspection Report - H RW
6-81-0001
Verify Components & As per PR /
4.5 Strip Check (As applicable) Differential hardness if Purchase Inspection Report - RW
H
applicable Specification (Note-1)

Stamping of
4.6 Final Stamping Stamping of Accepted Valves which H
Valves Inspection Report - H
are witnessed by (Note-1)
EIL/TPIA.

5.0 Painting

5.1 Painting and Color coding as applicable Visual / DFT Check 100% Inspection Report FI

6.0 Documentation & IC

Review of Stage
6.1 Documentation & Inspection Certificate Inspection Reports /
(IC) Test Reports & Issue of 100% Supplier TC & IC - H H
IC

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 665 of 2894

 STANDARD SPECIFICATION NO.
ISMENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED
SI-II M 5 ®INDIA
JA,AA
FOR 6-81-0004 Rev. 6
IA CAN of Endo Underlatingi
VALVES
Page 7 of 7

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. Non NACE & Non Hydrogen service Carbon Steel Cast Valves up to size 12"-300ANSI Class and Carbon Steel Forged Valves up to size 1.5"- 800 ANSI Class will
be accepted on review of Supplier Test Certificates. Supplier Test Certificate along with back up reports to be reviewed by EIL/TPIA
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (Unless
otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 666 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
0 eJ ENGINEERS
Ogen tale-g INDIA LIMITED
I illErer </ea,' e 051,3P4.1)
IA Govt of 'Mita Undertaking)
FOR 6-81-0005 Rev. 8
FORGED, SEAMLESS & WELDED FITTINGS Page 1 of 6

ch-t4, Tr1-014 -0- ATi

- - T Ichttrii‘ A- icri
r4ffl-ur .4 -ctk-Tur th-q—ir

INSPECTION AND TEST PLAN

FOR
FORGED, SEAMLESS & WELDED FITTINGS
g_
8 01 06 2019 REVISED AND RE-ISSUED
AA RS RR RKT

7 14 11 2018 REVISED AND RE-ISSUED

KC NM RKS RKT

6 19 09 2016 REVISED AND RE-ISSUED RKS DM

TKK HP

5 17 06 2013 REVISED AND RE-ISSUED SCG DM

TKK RKS

4 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM

Standards Committee Standards Bureau
Rev. Prepared Checked Convener Chairman
Date Purpose
No. by by
Approved by

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 667 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
Jt5 ENGINEERS
err faWes
iallik,
INDIA LIMITED
(A Govt of India Undertaking)
FOR 6-81-0005 Rev. 8
FORGED, SEAMLESS & WELDED FITTINGS Page 2 of 6

Abbreviations:

CEIL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convener: Mr. R.K. Singh

Members:
Mr. Rajesh Sinha Mr. Himangshu Pal Mr. Chandrashekhar
Mr. Muthuramalingam Mr. Avdhesh Agrawal Mr. Deepak Gupta- Project
Mr. Mahendra Mittal

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 668 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
101 el ENGINEERS
51g211 lif5reg INDIA LIMITED FOR 6-81-0005 Rev. 8
I MW? ereOW MI J,
R5,
1) IA Govt al India Undertaking)

FORGED, SEAMLESS & WELDED FITTINGS Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Forged, Seamless & Welded Fittings.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER

1.0 Procedure

Procedure H R
1.1 Heat Treatment / NDT Documented Procedures 100% -
Documents

Welding Parameters & WPS,PQR W- New

1.2 WPS,PQR & WPQ 100% -H
Qualification &WPQ R- Existing

2.0 Material Inspection

Raw Material Identification Mill test

(Billets, Rounds, Pipes, Coil, Plates, certificate,
Chemical and Mechanical
etc.) 100% Supplier's - H W* / R
2.1 Properties, Size & Steel
(*Alloy steels and Special services like Inspection .
making practice etc.
NACE, H2, HIC, Wet H2S,LTCS, Report
UOP, AXEN etc.)

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 669 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
&31 41 ENGINEERS
'Jf ' INDIA LIMITED FOR 6-81-0005 Rev. 8
MVP! eltcrrV4151JVCIM, IA Gov, of Indta Undeilalong)

FORGED, SEAMLESS & WELDED FITTINGS Page 4 of 6

SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER

3.0 In Process Inspection

Forming & Welding Supplier's

3.1 Forming &Welding 100% - H -
Parameters records
Inspection
Ferrite Check Of SS Welds 100% Report - H R
3.2 % Ferrite Check
(If Applicable)
Stress Reliving, Normalizing,
Heat Treatment Tempering, Solution HT chart / R
3.3 100% - H
Annealing, Stabilization Heat Report
Treatment etc. as applicable

R
NDT-RT Surface & Internal As per PR/Purchase RT Films (Films
3.4 - H
As Applicable Imperfections Specification & Reports Review)

NDT — UT Surface & Internal As per PR/Purchase H R

3.5 UT Report -
(as applicable) Imperfections Specification

NDT — DPT/MPT on Bevel Ends Surface & Internal Test Report - H RW

3.6 100%
(as applicable) Imperfections

Product Chemical, Test

Per heat, per heat - H H
3.7 Identification of Test Samples Mechanical, Impact, IGC and Reports
treatment lot (Note-4)
Other test as applicable

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 670 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
...1 ei ENGINEERS
Ifgar feOleg INDIA LIMITED FOR 6-81-0005 Rev. 8
ROO, (A Govl 01 Indo Unde(tak(n9)

FORGED, SEAMLESS & WELDED FITTINGS Page 5 of 6

SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER
As per PR/Purchase Test R
3.8 Product Analysis Chemical Composition - H
Specification Reports
Mechanical, Impact, IGC,
Destructive Testing Test H
3.9 Hardness and Other test as 100% - H
Reports
applicable
Inspection
Galvanizing Integrity Of Galvanized Report - H R
3.10 100%
(If Applicable) Coating

4.0 Final Inspection

Size, Thickness / Schedule, Inspection RW

4.1 Visual and Dimension Dimensions, Surface quality, 100% - H
Report
Marking, etc.
Hardness testing on finished fittings of
Alloy steels and Special services (like
Hardness value of Base metal Test Report - H RW
4.2 NACE, H2, HIC, Wet H2S, UOP, Random 10%
& Welds/HAZ.
AXEN etc.) & any other services as
applicable.

PMI Check As Per EIL Spec. Inspection RW

4.3 Chemical Check - H
6-81-0001 report

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 671 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
loth ei ENGINEERS
Igar faigitg INDIA LIMITED FOR 6-81-0005 Rev. 8
ml
1.11E7r elecr/1 x41.1) IA Govt of Ind,. UndertaR.O1
FORGED, SEAMLESS & WELDED FITTINGS Page 6 of 6

SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER
Stamping of Fittings H
Stamping Of Accepted Inspection
4.4 Final Stamping which are witnessed - H
Fittings Report
by EIL/TPIA.

5.0 Painting

Rust Preventive Coating & Color Visual & Color Coding as Inspection -
5.1 100% - W
Coding applicable Report

6.0 Documentation & IC

Review of Stage Inspection Supplier

Documentation & Inspection 100% - H H
6.1 Reports / Test Reports & TC & IC
Certificate(IC)
Issue of IC
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% (min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable):
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable
(unless otherwise agreed upon).
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
3. For orders placed on stockiest, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.
4. Test piece marking shall be carried out from the product for each heat of raw material and for each heat treatment batch at shop floor.

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 672 of 2894

 STANDARD SPECIFICATION No
INSPECTION AND TEST PLAN
faiae5ft ENGINEERS
Saga 1612egNilr INDIA LIMITED FOR 6-81-0006 Rev. 5
GUN d intha undettakm FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 1 of 6

tlet-40 mr i fir Riii fT

r
fiNTar trukTur

INSPECTION AND TEST PLAN

FOR
FLANGES, SPECTACLE BLINDS & DRIP RINGS
5 14 11 2018 REVISED AND RE-ISSUED

4 17 06 2013 REVISED AND RE-ISSUED TKK RKS SCG DM

3 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM

2 30 06 2010 REVISED AND RE-ISSUED RKB VKJ SKP ND

1 28 09 2007 REVISED AND RE-ISSUED PD RB MVKK VC

Standards Committee Standards Bureau

Rev. Prepared Checked Convenor Chairman
Date Purpose
No by by
Approved by

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 673 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
ENGINEERS
INDIA LIMITED FOR
141letAT'ejeg IA GON alines underiakingi
FLANGES, SPECTACLE BLINDS & DRIP RINGS
6-81-0006 Rev. 5
Page 2 of 6

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr R Muthu Ramalingam (RPO Rep )
Mr T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No 6-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 674 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
15iligklega ENGINEERS
sLII Elqe.sW INDIA LIMITED
alaa ekaraa minaa IA Gar% al India Undertakingi
FOR 6-81-0006 Rev. 5
FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Flanges, Spectacle Blinds & Drip Rings.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL SCOPE OF INSPECTION
STAGE / ACTIVITY QUANTUM OF
NO. CHARACTERISTICS RECORD
CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure

Heat Treatment, NDT and Procedure

1.1 Documented Procedures 100% - H R
Other Procedures Documents

1.2 Welding Parameters & W- New

WPS, PQR & WPQ 100% WPS, PQR & WPQ - H
Qualification Record R- Existing

2.0 Material Inspection

2.1 Chemical & Mechanical

Raw Material Inspection 100% Test Certificates - H R
Properties

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 675 of 2894

 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
sZ7(® INDIA LIMITED FOR 6-81-0006 Rev. 5
FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 4 of 6

SCOPE OF INSPECTION
SL QUANTUM OF
STAGE / ACTIVITY CHARACTERISTICS RECORD
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER

3.0 In Process Inspection

Forging /Welding
3.1 Welding / Forging 100% Inspection Reports - El
Parameters
Stress Relieving,
Normalising, Tempering,
Solution Annealing,
3.2 Heat Treatment 100% HT chart - H R
Stabilization Heat
Treatment etc. as
applicable
Product Chemical,
Identification of Test H
33 Mechanical, Impact, IGC 100% Test Reports - H
Samples (Note-1)
and Other test as applicable
As per
Product Analysis
3.4 Chemical Composition PR/Purchase Test Reports - H R
(As applicable)
Specification

Mechanical, Impact, IGC H

3.5 Destructive Testing 100% Test Reports - H
and Other test as applicable (Note-1)

As per
Surface & Internal
36 NDT as applicable PR/Purchase NDT Reports H R
Imperfections
Specification

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 676 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No
laraZida ENGINEERS
1£71 c W INDIA LIMITED FOR 6-81-0006 Rev. 5
co.. DI India laidenakingl
FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 5 of 6

SL QUANTUM OF SCOPE OF INSPECTION

STAGE / ACTIVITY CHARACTERISTICS RECORD
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Galvanizing Integrity of Galvanised
3.7 100% Inspection Report H R
(If Applicable) Coating

4.0 Final Inspection

1. Visual
4.1 2 Dimensions H
Final Inspection 100% Inspection Report H
3. Hardness (Note-1)
4. Marking etc

4.2 PMI Check As Per EIL Spec.

Chemical Check Inspection report - H RW
6-81-0001

Stamping of
4.3 Stamping of Accepted Items which are H
Final Stamping Inspection Report - H
Items witnessed by (Note — 1)
EIL/TPIA.

5.0 Painting

Rust Preventive Coating & Visual & Color Coding as

5.1 100% Inspection Report H -
Color Coding applicable

Format No 8-00-0001-F7 Rev 0 Copyright EIL—All rights reserved

Page 677 of 2894

 STANDARD SPECIFICATION No
INSPECTION AND TEST PLAN
aktt4 ENGINEERS
FOR
LII faWs INDIA LIMITED 6-81-0006 Rev. 5
A cone India Unaenak FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 6 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD
NO. CHECK OF SUB
SUPPLIER EIL/TPIA
SUPPLIER

6.0 Documentation & IC

Review of Stage Inspection

Documentation &
6.1 Reports / Test Reports & 100% Supplier TC & IC - H H
Inspection Certificate (IC)
Issue of IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

I. Non NACE & Non Hydrogen service Carbon Steel Flanges, Spectacle Blinds & Drip Rings up to size 24"-300ANSI Class Will be accepted on review of Supplier
Test Certificates. Supplier Test Certificate along with back up reports to be reviewed by EIL/TPIA
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (unless
otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 678 of 2894

 ex ..
?
INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
ENGINEERS
INDIA LIMITED FOR 6-81-0007 Rev. 4
wen rircntero, IA Govt of India Undertaking)
BOLTING MATERIAL Page 1 of 6

tr"e4r AaRqm
fkftut a trftur
INSPECTION AND TEST PLAN
FOR
BOLTING MATERIAL

4 19.09.2016 REVISED AND RE-ISSUED TKK HP teRN

3 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM

2 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM

1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC

0 23.04.02 ISSUED FOR IMPLEMENTATION NKN SPS AKB SB

Convenor Chairman
Rev. Prepared Checked
Date Purpose Standards Committee Standards Bureau
No. by by
Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 679 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
■31 el ENGINEERS
Ifgzrr Elf51eg INDIA LIMITED FOR 6-81-0007 Rev.4
ING71 mtm atiOrAt IA Govt. of Indio Undettaking)
BOLTING MATERIAL Page 2 of 6

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 680 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
1,531ReJe1 eh ENGINEERS
ftitMes NW INDIA LIMITED
1.11771 ereCIRE
FOR 6-81-0007 Rev.4
BOLTING MATERIAL Page 3 of 6

1.0 SCOPE:

This Inspection and Test Plan covers the minimum testing requirements of Bolting Material.

2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS:

SCOPE OF INSPECTION
SL NO. QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure

Heat Treatment & NDT Procedure

1.1 Documented Procedures 100% - H R
Procedures Documents
2.0 Material Inspection

2.1 Chemical, Steel making Test

Raw Material Inspection 100% H H R
process, Macro Etch , etc. Certificates
3.0 In Process Inspection
Thread Rolling,
3.1 Hot forging of Nuts/Bolt Inspection
Process Parameters 100% - H -
Heads, Machining Report

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 681 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
eJel. ENGINEERS
INDIA LIMITED FOR 6 81 0007 Rev.4
- -
I.tryn rirowe (A Govt of India Undertalongj
BOLTING MATERIAL Page 4 of 6

SCOPE OF INSPECTION
SL NO. QUANTUM
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Normalising & Tempering,
Quenching & Tempering
Solution Annealing,
Heat Treatment Inspection
3.2 Stabilization Heat 100% - H R
Report
Treatment, Strain
Hardening, Nitriding etc.
as applicable
3.3 NDT (as applicable) Defects detection 100% Test Reports - H R
Product Chemical, Proof
Load Test, Stress Rupture,
Identification of Test Lot as per
3.4 Tensile, Hardness, Impact, Test Reports - H W
Samples specification.
and Other test as
applicable
Product Chemical, Proof
Destructive Testing Load Test , Stress Rupture, Lot as per
3.5 Test Reports - H W
Mechanical, Impact and specification.
Other test as applicable
.
Galvanizing Inspection
3.6 Integrity Of Galvanised
(If Applicable) 100% Report - H R
Coating

4.0 Final Inspection

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 682 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
ENGINEERS
aem laaj eg INDIA LIMITED FOR 6-81-0007 Rev.4
WWI m.o,fecolawanil IA Govt. of Indio Undefteking)
BOLTING MATERIAL Page 5 of 6

SCOPE OF INSPECTION
QUANTUM
SL NO. STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
100% by
Visual Marking & supplier & Inspection RW
4.1 Visual & Dimension -
Dimensions Random by EIL Report (Note-3)
/ TPIA
Stamping of
bolting material
which are
Stamping of Accepted witnessed by Inspection _
4.2 Final Stamping H W
Bolting Material EIL/TPIA. Report
Others to have
suppliers
identification.
As Per ElL
PMI Check Inspection _
4.3 Chemical Check Spec. - H W
report
repo
6-81-0001

5.0 Painting

Rust Preventive & Color Visual & Color Coding as Inspection

5.1 100% - H -
Coding (as applicable) applicable Report

6.0 Documentation & IC

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL —All rights reserved

Page 683 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
401 ei
ENGINEERS
1g-a faiteg INDIA LIMITED
(.112Fr frelAVIRMINA) (A Gout at India Undedaking)
FOR 6-81-0007 Rev.4
BOLTING MATERIAL Page 6 of 6

SCOPE OF INSPECTION
QUANTUM
SL NO. STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Review of Stage
Documentation & Supplier TC
6.1 Inspection Reports / Test 100% - H H
Inspection Certificate(IC) & IC
Reports & Issue of IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness {As specified or 10% Max. ( min.1 no. of each size and type of Bulk
item)), R-Review, W-Witness (Give due notice, work may proceed after scheduled date).
Notes (as applicable):
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable.( unless otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.

3. Final visual and dimension shall be checked as per below sampling plan:

Lot Size (Nos.) Sample Size (Minimum)

Upto 100 2% (Min. 2 Nos.)

101 to 500 1% (Min. 3 Nos.)

501 and above 0.5% (Min.5Nos.)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 684 of 2894

 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
0151-zieS-ENGINEERS
i NWINDIA LIMITED
leffaleg FOR
GASKETS
6-81-0008 Rev. 4
Page 1 of 5

ill et' *
fitvur ISTuf I All

INSPECTION AND TEST PLAN

FOR
GASKETS

4 14 11 2018 REVISED AND RE-ISSUED

3 17 06 2013 REVISED AND RE-ISSUED TKK RKS SCG DM

2 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM

1 02 01 2008 REVISED AND RE-ISSUED AM SS MVKK VC

Standards Committee Standards Bureau

Rev. Prepared Checked Convenor Chairman
Date Purpose
No By By
Approved by

Format No 8-00-0001-F7 Rev 0 Copyright EIL —All rights reserved

Page 685 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
ERS
,gzirsia-AerNN8IiklEIMITED
(A GEM al hal undertaking)
FOR 6-81-0008 Rev. 4
GASKETS
Page 2 of 5

Abbreviations:

CEIL : Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE : Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 686 of 2894

 STANDARD SPECIFICATION No
aatlEqENGINEERS INSPECTION AND TEST PLAN
Ird-efalWag,
g INDIA LIMITED FOR 6-81-0008 Rev. 4
Goset of India Undertaking)
GASKETS
Page 3 of 5

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Gaskets.

2.0 REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SCOPE OF INSPECTION
SL Q UANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER

1.0 Procedure

Procedure
1.1 HT & Test Procedure Documented Procedures 100% H R
Documents
2.0 Material Inspection
Chemical, Physical and other
2.1 Raw Material Inspection properties as per applicable 100% Test Certificates H H -
material specification

3.0 In Process Inspection

3.1 Punching & Finishing Finish & Dimension 100% Inspection Report - H -

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 687 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
laraZIeTft ENGINEERS
learcan
El5legW INDIA LIMITED FOR 6-81-0008 Rev. 4
GASKETS
Page 4 of 5

SL QUANTUM SCOPE OF INSPECTION

STAGE / ACTIVITY CHARACTERISTICS RECORD
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Heat Treatment for RTJ
3.2 Gaskets Time & Temperature 100% HT Chart H R
(As applicable)
4.0 Final Inspection

Compressibility, Recovery,
Final Visual, Dimension & Seal ability, Groove Hardness
41 Testing for Ring & Tongue Joint etc as 100% Inspection Report - H R
applicable and Visual /
Dimension

4.2 Final Stamping Stamping of Accepted Gaskets 100% Inspection Report - H -

4.3 PMI Check (as applicable) As per EIL

Spec
Chemical Check Inspection Report - H R
: 6-81-001
5.0 Painting
Rust Preventive & Color Visual & Color Coding as
5.1 100 % Inspection Report H
Coding as applicable applicable

6.0 Documentation & IC

Review of test reports,

6.1 Documentation & IC Inspection documents & Issue Supplier Records /
100% - H H
of IC IC

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 688 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
wIlReleit ENGINEERS
lIg7E
t (Wleg INDIA LIMITED FOR 6-81-0008 Rev. 4
(A Govt of inda Undeftakingj
GASKETS
Page 5 of 5

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.! no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

Notes (as applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (unless
otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 689 of 2894

 STANDARD SPECIFICATION No
1512ZI'dft ENONEERS INSPECTION AND TEST PLAN
Ota agNeINDIA LIMITED FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
Page 1 of 6

1-41-TR miik•H *
ft-Tar A. Sr 43.111

INSPECTION AND TEST PLAN

FOR
SMALL SIZES AND ASSORTED LENGTH PIPES

4 14 11 2018 REVISED AND RE-ISSUED

3 17 06 2013 REVISED AND RE-ISSUED TKK RKS SCG DM

2 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM

1 02 01 2008 REVISED AND RE-ISSUED CS SS MVKK VC

Standards Committee Standards Bureau

Rev Prepared Checked Convener Chairman
Date Purpose by
No. by Approved by

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 690 of 2894

 STANDARD SPECIFICATION No.
daIlleJ ENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
Sig-,411a19,eg, IA Gort N In0a unaertakiral
Page 2 of 6

Abbreviations:

CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Neerai Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 691 of 2894

 STANDARD SPECIFICATION No.
tlt~ 'tENGINEERS INSPECTION AND TEST PLAN
beigar iatilies,w INDIA LIMITED
IaRn eizew Govi Al in0.1 Underiak ntli
FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of small sizes and Assorted length Pipes.

2.0 REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test, Heat
Procedure
1.1 Treatment, NDT and Other Documented Procedures 100% - H R
Documents
Procedures
Welding Parameters & W- New
1.2 WPS, PQR & WPQ 100% WPS, PQR &WPQ - H
Qualification Record R- Existing

2.0 Material Inspection

Chemical & Mechanical

2.1 Raw Material Inspection 100% Test Certificates - H -
Properties

3.0 In Process Inspection

Welding Parameters as per

3.1 Welding 100% Inspection Reports - H
WPS / PQR

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 692 of 2894

 STANDARD SPECIFICATION No.
latItzraIt ENGINEERS INSPECTION AND TEST PLAN
pour EffaitgW INDIA LIMITED FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
Page 4 of 6

SL SCOPE OF INSPECTION
QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Stress Relieving, Normalising,
Heat Treatment Tempering, Solution
32 100% HT chart H R
Annealing, Stabilization Heat
Treatment etc. as applicable
Ferrite Check of SS Pipes Random On
3.3 % Ferrite Check Inspection Report - H W
(If Applicable) Weld

NDT Surface & Internal PR / Purchase RT Films/Test

est
14 - H R
As applicable Imperfections Specification Reports
Product Chemical,
Identification of Test H
3.5 Mechanical, Impact, IGC and 100% Test Reports - H
Samples (Note-1)
Other test as applicable

3.6 PR /Purchase
Product Analysis Chemical Composition Test Reports - H R
Specification

Destructive Testing Mechanical, Impact, IGC and PR / Purchase H

3.7 Test Reports - H
Other test as applicable Specification (Note-1)

Galvanizing Integrity of Galvanised

3.8 100% Inspection Report - H R
(If Applicable) Coating

4.0 Final Inspection

4.1 Leak Check RW

Hydrostatic Testing 100% Test Report - H
(Note-1)

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 693 of 2894

 STANDARD SPECIFICATION No.
Itsauda ENGINEERS INSPECTION AND TEST PLAN
dglegW, INDIA LIMITED FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
rA Gov al India Undertakinpl
Page 5 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Surface Condition,
Straightness,
Visual and Dimensional End Finish, Bevel Angle, 100% RW
4.2 Inspection Report - H
Inspection (VDI) Root Face, Outer Dia., (Note-1)
Thickness, Length,
End Finish, Marking etc
Weight Checking as
4.3 Weight 100% Inspection Report - H -
applicable
As Per EIL
RW
4.4 PMI Check Chemical Check Spec. Inspection report - H
(Note-1)
6-81-0001
Stamping of
Pipes which are H
4.5 Final Stamping Stamping Of Accepted Pipes Inspection Report H
witnessed by (Note-1)
EIL/TPIA.

5.0 Painting

Rust Preventive Coating & Visual & Color Coding as

5.1 100% Inspection Report - H -
Color Coding applicable

6.0 Documentation & IC

Review of Stage Inspection
Documentation & - H H
6.1 Reports / Test Reports & Issue 100% Supplier TC & IC
Inspection Certificate (IC)
of IC

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 694 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
g- IllEif5itg WS INDIA LIMITED FOR SMALL SIZE & ASSORTED LENGTH PIPES 6-81-0071 Rev. 4
II!fl Rao IA GM d indha Undertaking)
4snr")
Page 6 of 6

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% (min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. Non NACE & Non Hydrogen service Carbon Steel Pipes up to size 12" will be accepted on review of Supplier Test Certificates. Supplier Test Certificate along
with backup reports to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.
(unless otherwise agreed upon).
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.
4. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN310204 type 3.2 certification from EIL approved suppliers.

Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved

Page 695 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
5igi ffleg
s
idlan ramie, .13M.
INDIA LIMITED
fa Govt of India Undettahing, FOR SMALL SIZE BALL VALVES (5 1 1/2") 6-81-0072 Rev. 4
Page 1 of 6

1
-44Tur TRI.k-Tur
INSPECTION AND TEST PLAN
FOR
SMALL SIZE BALL VALVES (< 1 i/2")
4 14.11.2018 REVISED AND RE-ISSUED
KC
3 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM

2 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM

1 02.01.2008 REVISED AND RE-ISSUED CS SS MVKK VC

Standards Committee Standards Bureau

Rev. Prepared Checked Convener Chairman
Date Purpose
No. by by
Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL —All rights reserved

Page 696 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
OThaf Ofdreg
WWI clverste 6,341:1.3)
INDIA LIMITED
(A Govt 01 India unaertaiong)
FOR SMALL SIZE BALL VALVES (5 1 1/2" ) 6-81-0072 Rev. 4
Page 2 of 6

Abbreviations:

CEIL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor.Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 697 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS
fgzir 2 9:4 INDIA LIMITED
(A Govt of India Undertalongl
INSPECTION AND TEST PLAN
FOR SMALL SIZE BALL VALVES (5 1 Y2" ) 6-81-0072 Rev. 4
Page 3 of 6

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Small Size Ball Valves (< 1 '/2")

2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS:

SL SCOPE OF INSPECTION
QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure

Hydrostatic Test, Heat

Treatment, NDT, Helium Procedure
1.1 Documented Procedures 100% - H R
Leak Test and Other Documents
Procedures

Welding Parameters & WPS, PQR W- New

1.2 WPS, PQR & WPQ 100% - H
Qualification Record &WPQ R- Existing

Fire safe, As per PR /

1.3 Pre-Qualification Tests Acceptance
Cryogenic & Other Test as Purchase - H H (if new)
Report
applicable Specification

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 698 of 2894

 STANDARD SPECIFICATION No.
/50-
Zreq
aim ENGINEERS INSPECTION AND TEST PLAN
01 51eg INDIA LIMITED FOR SMALL SIZE BALL VALVES (5 1 1/2" ) 6-81-0072 Rev. 4
(men rieaAr an.Fami (A Govt d India Undertaking)
Page 4 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER

2.0 Material Inspection

Castings & Forgings Chemical, Mechanical, Heat

2.1 (Body, Bonnet, Ball, Stem, Treatment, NDT, IGC & Other 100% Test Certificates H R R
Body ring) Properties as applicable
Castings & Forgings
2.2 (Body, Bonnet, Ball, Stem, Visual & Dimension 100% Inspection Report H H -
Body ring)
As per PR /
Radiography
2.3 Body and Bonnet Castings Purchase Films and report H R R
Examination
Specification
Test Certificates
2.4 Bars for Trim material Chemical Analysis Each Heat H R -
& Lab Report
Gaskets, Fasteners, Gland Test Certificates
2.5 ' Physical / Chemical Properties 100% H R -
Packing etc. & Lab Report

Performance , Test Certificates,

2.6 Actuators as applicable 100% H H R
Statutory Certificates Inspection report

3.0 In Process Inspection

Welding Parameters as per WPS / Inspection

3.1 Welding 100% - H -
PQR Reports

3.2 Inspection -
Machining of components Visual / Dimension 100% - H
Reports

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 699 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED FOR SMALL SIZE BALL VALVES (5 1 1/2" ) 6-81-0072 Rev. 4
(A Govt of India Undertaking)

Page 5 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
4.0 Final Inspection
As p
per PR /
Hydrostatic / Pneumatic RW
4.1 Leak Check Purchase Test Report - H
Test as applicable (Note-1)
Specification
As per PR /
Helium Leak test as
4.2 Leak Check Purchase Test Report - H RW
applicable
Specification
RW
4.3 Visual / Dimension Surface & Dimension Check 100% Test Report - H
(Note-1)

Functional Test for RW

4.4 Satisfactory Performance 100% Test Report - H
Actuator Operated Valves (Note-1)
As per EIL
4.5 PMI Check Chemical Spec. Inspection Report - H RW
6-81-0001
As per PR /
Verify Components & RW
4.6 Strip Check as applicable Purchase Inspection Report - H
Differential hardness if applicable (Note-1)
Specification
Stamping of
Valves which H
4.7 Final Stamping Stamping Of Accepted Valves Inspection Report - H
are witnessed by (Note-1)
EIL/TPIA.
5.0 Painting

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 700 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN
lr INDIA LIMITED FOR SMALL SIZE BALL VALVES (5 1 1/2" ) 6-81-0072 Rev. 4
) (A Govt of low Undertaking)
Page 6 of 6

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Painting and Color coding 100% By
5.1 Visual / DFT Check Inspection Report - H R
as applicable Supplier
6.0 Documentation & IC
Review of Stage Inspection
Documentation &
6.1 Reports / Test Reports & Issue of 100% Supplier TC & IC - H H
Inspection Certificate (IC)
IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. Non NACE & Non Hydrogen service Carbon Steel Valves will be accepted based on review of Supplier TCs. Supplier Test Certificate to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (unless
otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 701 of 2894

 STANDARD SPECIFICATION No.
ENGINEERS INSPECTION AND TEST PLAN FOR
Ifgar Mieg INDIA LIMITED
(A Govt Of WO Undertaktow
ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16" NB) 6-81-0091 Rev. 4
Page 1 of 5

atrffeT chick tact.' TFAt Ich-reit (16" 7'ffw)

* ifftwr TRIvar

INSPECTION AND TEST PLAN

FOR
ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16"NB)
11 ikiA",v•
4 14.11.2018 REVISED AND RE-ISSUED KC

3 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM

2 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM

1 15.07.2008 REVISED AND RE-ISSUED AM SSL SKP VC

Standards Committee Standards Bureau

Rev. Prepared Checked Convenor Chairman
Date Purpose
No. by by
Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright El L — All rights reserved

Page 702 of 2894

 STANDARD SPECIFICATION No.
lafaeatil". ENGINEERS INSPECTION AND TEST PLAN
Zgar 25reg INDIA LIMITED
Weer mole INJW,C)
FOR 6-81-0091 Rev. 4
IA Govt of Incha undertakng)
ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16" NB)
Page 2 of 5

Abbreviations:

CEIL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate

Inspection Standards Committee

Convenor : Mr. R.K. Singh

Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 703 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
401 el ENGINEERS
IgaT la5leg INDIA LIMITED FOR 6-81-0091 Rev. 4
(A Govt of India undertaking)
ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16" NB)
Page 3 of 5

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Onshore CS Flanges and Seamless Fittings (Up to 16" NB)

2.0 REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL SCOPE OF INSPECTION
QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure

NDT (Level 3 certified) and Procedure

1.1 Documented Procedures 100% - H R
Other Procedures Documents

2.0 Material Inspection

Chemical & Mechanical

2.1 Raw Material Inspection 100% Test Certificates - H R
Properties

3.0 In Process Inspection

Stress Relieving, Normalising,

Heat Treatment Tempering, Solution Annealing,
3.1 100% HT chart - H R
Stabilization Heat Treatment
etc. as applicable

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 704 of 2894

 INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
401 ei ENGINEERS
Zgez 1C11;;Is INDIA LIMITED FOR 6-81-0091 Rev. 4
(A Govt of irate undertaking)
ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16" NB)
Page 4 of 5

SL SCOPE OF INSPECTION
STAGE / ACTIVITY QUANTUM
CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
NDT Surface & Internal PR / Purchase
3.2 Test Reports - H R
as applicable Imperfections Specification
Product Chemical, Mechanical,
3.3 Identification of Test Samples PR / Purchase H
Impact, and other test as Test Reports - H
Specification (Note-1)
applicable

3.4 Product Analysis PR / PurchaseTest

Chemical Composition Reports - H R
Specification

3.5 Mechanical, Impact, and other PR / Purchase H

Destructive Testing Test Reports - H
test as applicable Specification (Note-1)

4.0 Final Inspection

Visual and Dimensional Surface finish, Dimensions,

ons, RW
4.1. 100% Inspection Report - H
Inspection (VDI) Marking etc (Note-1)

Stamping of
4.2 Final Stamping Items which are H
Stamping of Accepted Items Inspection Report - H
witnessed by (Note-1)
EIL/TPIA.

As per Ell,
4.3 PMI Check Chemical Check Spec. Inspection Report RW
- H
6-81-0001 (Note-1)

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 705 of 2894

 STANDARD SPECIFICATION No.
INSPECTION AND TEST PLAN
t31 ZIENGINEERS r
Ogar 22eg INDIA LIMITED FOR 6-81-0091 Rev. 4
(awn' a-wane einJodsaft (A Govt of Moo Undertaking) ONSHORE CS FLANGES AND SEAMLESS FITTINGS (UPTO 16" NB)
Page 5 of 5

SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
5.0 Painting

Rust Preventive Coating & Visual & Color Coding as

5.1 100% Inspection Report - H -
Color Coding applicable

6.0 Documentation & IC

Review of Stage Inspection

Documentation & Inspection
6.1 Reports / Test Reports & Issue 100% Supplier TC & IC - H H
Certificate (IC)
of IC

Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. Non NACE & Non Hydrogen service, Carbon Steel Flanges up to size 16"-300ANSI Class and Fittings upto 14" will be accepted on review of Supplier Test
Certificates. Supplier Test Certificate along with back up reports to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable (unless
otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

Page 706 of 2894