KISSsoft Release 03/2018
ForEveryOne
File
Name : Sugar beet conveyor belt gear box-pinion-11kw
Changed by: VANIK on: 27.09.2022 at: 11:02:05
CALCULATION OF A HELICAL GEAR
Drawing or article number: 0.000.0
Calculation method DIN 3960:1987
1. TOOTH GEOMETRY AND MATERIAL
(geometry calculation according to ISO 21771:2007, DIN ISO 21771)
Normal module (mm) [mn] 2.0000
Pressure angle at normal section (°) [alfn] 20.0000
Helix angle at reference circle (°) [beta] 33.0000
Number of teeth [z] 23
Facewidth (mm) [b] 33.0000
Hand of gear right
Accuracy grade [Q-ISO1328:1995] 6
Inner diameter (mm) [di] 0.0000
Inner diameter of gear rim (mm) [dbi] 0.0000
Material
Gear 1: 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), Core hardness >=25HRC Jominy J=12mm<HRC28
Surface hardness HRC 61
Gear reference profile 1:
Reference profile 1.25 / 0.38 / 1.0 JIS B 1701-1 Profil A
Dedendum coefficient [hfP*] 1.250
Root radius factor [rhofP*] 0.380 (rhofPmax*= 0.472)
Addendum coefficient [haP*] 1.000
Tip radius factor [rhoaP*] 0.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle [alfKP] 0.000
not topping
Summary of reference profile gears:
Dedendum reference profile [hfP*] 1.250
Tooth root radius Refer. profile [rofP*] 0.380
Addendum Reference profile [haP*] 1.000
Protuberance height coefficient [hprP*] 0.000
Protuberance angle (°) [alfprP] 0.000
Tip form height coefficient [hFaP*] 0.000
Ramp angle (°) [alfKP] 0.000
Type of profile modification: none (only running-in)
Transverse module (mm) [mt] 2.385
1/4
Pressure angle at pitch circle (°) [alft] 23.460
Base helix angle (°) [betab] 30.783
Profile shift coefficient [x] -0.1200
Tooth thickness (Arc) (module) (module) [sn*] 1.4834
Reference diameter (mm) [d] 54.849
Base diameter (mm) [db] 50.315
Tip alteration (mm) [k*mn] 0.000
Tip diameter (mm) [da] 58.369
(mm) [da.e/i] 58.369 / 58.339
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.030
Tip form diameter (mm) [dFa] 58.369
(mm) [dFa.e/i] 58.369 / 58.339
Root diameter (mm) [df] 49.369
Generating Profile shift coefficient [xE.e/i] -0.1681 / -0.1956
Manufactured root diameter with xE (mm) [df.e/i] 49.176 / 49.066
Root form diameter (mm) [dFf] 51.416
(mm) [dFf.e/i] 51.318 / 51.265
Addendum (mm) [ha=mn*(haP*+x+k)] 1.760
(mm) [ha.e/i] 1.760 / 1.745
Dedendum (mm) [hf=mn*(hfP*-x)] 2.740
(mm) [hf.e/i] 2.836 / 2.891
Roll angle at dFa (°) [xsi_dFa.e/i] 33.691 / 33.623
Roll angle at dFf (°) [xsi_dFf.e/i] 11.501 / 11.187
Tooth height (mm) [h] 4.500
Virtual gear no. of teeth [zn] 37.157
Normal tooth thickness at tip circle (mm) [san] 1.564
(mm) [san.e/i] 1.505 / 1.449
Normal space width at root circle (mm) [efn] 0.000
(mm) [efn.e/i] 0.000 / 0.000
Pitch on reference circle (mm) [pt] 7.492
Base pitch (mm) [pbt] 6.873
Transverse pitch on contact-path (mm) [pet] 6.873
Lead height (mm) [pz] 265.338
Axial pitch (mm) [px] 11.536
2. MEASUREMENTS FOR TOOTH THICKNESS
Tooth thickness deviation DIN 3967 cd25
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.070 / -0.110
Number of teeth spanned [k] 4.000
Base tangent length (no backlash) (mm) [Wk] 21.561
Actual base tangent length ('span') (mm) [Wk.e/i] 21.495 / 21.458
(mm) [ΔWk.e/i] -0.066 / -0.103
Diameter of measuring circle (mm) [dMWk.m] 53.591
Theoretical diameter of ball/pin (mm) [DM] 3.354
Effective diameter of ball/pin (mm) [DMeff] 3.500
Radial single-ball measurement backlash free (mm) [MrK] 29.709
Radial single-ball measurement (mm) [MrK.e/i] 29.621 / 29.570
Diameter of measuring circle (mm) [dMMr.m] 54.469
Diametral measurement over two balls without clearance (mm) [MdK] 59.288
Diametral two ball measure (mm) [MdK.e/i] 59.111 / 59.010
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 59.241 / 59.139
2/4
Measurement over 2 pins (free) according to AGMA 2002 (mm)
[dk2f.e/i] 59.012 / 58.911
Measurement over 2 pins (axial) according to AGMA 2002 (mm)
[dk2t.e/i] 59.369 / 59.267
Measurement over 3 pins (axial) according to AGMA 2002 (mm)
[dk3A.e/i] 59.241 / 59.139
Tooth thickness (chordal) in pitch diameter (mm) [sc] 2.966
(mm) [sc.e/i] 2.896 / 2.856
Reference chordal height from da.m (mm) [ha] 1.781
Tooth thickness (Arc) (mm) [sn] 2.967
(mm) [sn.e/i] 2.897 / 2.857
3. GEAR ACCURACY
According to ISO 1328-1:1995, ISO 1328-2:1997
Accuracy grade [Q] 6
Single pitch deviation (µm) [fptT] 7.50
Base circle pitch deviation (µm) [fpbT] 6.90
Sector pitch deviation over k/8 pitches (µm) [Fpk/8T] 10.00
Profile form deviation (µm) [ffaT] 6.50
Profile slope deviation (µm) [fHaT] 5.50
Total profile deviation (µm) [FaT] 8.50
Helix form deviation (µm) [ffbT] 8.50
Helix slope deviation (µm) [fHbT] 8.50
Total helix deviation (µm) [FbT] 12.00
Total cumulative pitch deviation (µm) [FpT] 26.00
Runout (µm) [FrT] 21.00
Single flank composite, total (µm) [FisT] 39.00
Single flank composite, tooth-to-tooth (µm) [fisT] 13.00
Radial composite, total (µm) [FidT] 31.00
Radial composite, tooth-to-tooth (µm) [fidT] 9.50
4. ADDITIONAL DATA
Mass (kg) [m] 0.589
Moment of inertia
calculation without consideration of the exact tooth shape
single gears ((da+df)/2...di) (kg*m²) [TraeghMom] 0.0002136
Indications for the manufacturing by wire cutting:
Deviation from theoretical tooth trace (µm) [WireErr] 2066.8
Permissible deviation (µm) [Fb/2] 6.0
5. MODIFICATIONS AND TOOTH FORM DEFINITION
Data for the tooth form calculation :
Data not available.
REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
3/4
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
End of Report lines: 174
4/4
