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ASQ Test4prep CSSBB v2021!04!27 by Henry 116q

The document contains a practice exam with 23 multiple choice questions covering topics related to statistical process control, experimental design, Lean tools and Six Sigma projects. It provides the questions, multiple choice answers, indicated correct answers and brief explanations. The questions cover topics such as control charts, response surface methodology, fractional factorial designs, visual management, standardized work, 5S, kanban and kaizen events.

Uploaded by

Syed Danish Alam
Copyright
© © All Rights Reserved
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0% found this document useful (0 votes)
111 views

ASQ Test4prep CSSBB v2021!04!27 by Henry 116q

The document contains a practice exam with 23 multiple choice questions covering topics related to statistical process control, experimental design, Lean tools and Six Sigma projects. It provides the questions, multiple choice answers, indicated correct answers and brief explanations. The questions cover topics such as control charts, response surface methodology, fractional factorial designs, visual management, standardized work, 5S, kanban and kaizen events.

Uploaded by

Syed Danish Alam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 51

CSSBB

Number: CSSBB
Passing Score: 800
Time Limit: 120 min
File Version: 1

CSSBB

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885CB989129A5F974833949052CFB2F2
Exam A

QUESTION 1
For her injection molding project a Belt needed to track the percentage of defectives of a particular sample set so she used a ___________ to display the data?

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A. Individual Chart
B. C Chart
C. Xbar Chart
D. P Chart

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 2
Which of these graphs demonstrates conditions which would be sufficient to enable OCAP for the process?

A. Xbar Chart
B. Time Series Chart
C. Neither
D. Both

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 3
Common and ______________ Cause Variation are the focus of Statistical Process Control.

A. Uncommon
B. Ordinary
C. Special
D. Selective

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 4
Range Charts are the technique used to determine if Special Causes are occurring within the subgroups of the ______________.

A. Histograms
B. SPC Charts
C. NP Charts
D. Pareto Charts

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 5
If the production is for higher volume and monitoring and the Mean and variability is to be monitored for four machines producing product and the characteristic to
be monitored is Variable Data, which SPC Chart is best to be selected?

A. Xbar-R Chart
B. Individual-MR Chart
C. NP Chart
D. CUSUM Chart

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Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 6
When a Belt Poka-Yoke’s a defect out of the process entirely then she should track the activity with a robust SPC system on the characteristic of interest in the
defect as an early warning system.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 7
Following the completion of a LSS project the Belt not only creates a Control Plan he also develops a _____________ so those involved in the process know what to
do when the critical metrics move out of spec.

A. Response Plan
B. Call List
C. Chain-of-Command
D. Defect Analysis Plan

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 8
Which of these elements are not included in Implementation plans?

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885CB989129A5F974833949052CFB2F2
A. Work breakdown structure
B. Risk management plans
C. Cost/Benefit ratios
D. Planned audits of work completion

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 9
Upon completion and validation of an improvement to a process a Belt and the Project Team create a Control Plan that contains which of these?

A. Standard operating work description of the process change


B. Description of the monitoring system in place to assure continued compliance
C. Summary of the targeted critical metrics for process performance measurement
D. All of the above

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 10
What conclusion is most correct about the Experimental Design shown here with the response in the far right column?

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885CB989129A5F974833949052CFB2F2
A. No factor has enough statistical confidence greater than 95% to have an impact on the response rate
B. Constant, Adv and Bev are the only factors statistically affecting the response rate with 95% confidence or more
C. If the Adv is increased from the low level to the high level, the response rate increases
D. The response level is statistically concluded to only need the Adv and Bev factors set at the low level to get the largest response rate
E. This design does not have enough experimental runs to conclude anything as evidenced by the lack of P-values in the MINITABTM output

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 11
Which statement(s) are correct about the Factorial Plot shown here? (Note: There are 3 correct answers).

A. When the cutting speed increased from low to high level, the tool age increases
B. The coefficient of the metal hardness is positively related to the output of tool age
C. The coded coefficient is lower for cutting speed than the cutting angle related to the output of tool age
D. These plots prove a statistically significance factor with 95% confidence
E. These plots are an example of interaction plots

Correct Answer: ABC


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Section: (none)
Explanation

Explanation/Reference:

QUESTION 12
How many experimental runs exist in a Full Factorial and fully randomized design for 4 factors with 2 replicates for the Corner Points and no Center Points? The
factors in the experiment are only at 2-levels.

A. 10
B. 32
C. 256
D. 64

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 13
Fractional Factorial, ____________and Response Surface Method are types of planned experiments.

A. Multi-Vari Analysis
B. Baldridge Channels
C. One Factor at a Time or OFAT
D. Factorial Design

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 14
Which statement(s) are incorrect about Fractional Factorial Designs?

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885CB989129A5F974833949052CFB2F2
A. A Half Fractional Design for 5 factors has the same number of experimental runs as a Full Factorial Design for 4 factors assuming no repeats or replicates or
Center Points
B. Quarter Fractional experiments can exist for those with 4 factors
C. Resolution V design is desired while controlling costs of experimentation
D. Half Fractional experiments do not exist for those designs with only 2 factors

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 15
Which Experimental Design typically is most associated with the fewest number of input variables or factors in the design?

A. Fractional Factorial design


B. Full Factorial design
C. Simple Linear Regression
D. Response Surface Design

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 16
Questions that can be best answered by a Visual Factory include all of these except _____________________.

A. Are downtime issues easily noted?


B. Can extra inventory be seen easily?
C. Are unneeded tools or supplies easily noted?
D. Are setups optimized for lower scrap levels?

Correct Answer: D
Section: (none)
Explanation

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885CB989129A5F974833949052CFB2F2
Explanation/Reference:

QUESTION 17
If a Six Sigma project was to reduce repair station inventory and the team found the inventory was creeping up over time which Lean tools should be considered in
the Control Phase to reestablish and sustain the project success?

A. Review the Visual Factory to assure inventory in excess of desired visible


B. Improve the lighting to assure adequate visibility
C. Analyze data from supplier deliveries
D. Reword the standardized work instructions to use active verbs and not passive phrases

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 18
Kaizens or Kaikakus and Six Sigma projects are intended to create incremental process improvements versus breakthrough, significant improvements.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 19
Which of these items contribute to what is necessary for successful Kaizen events?

A. Analysis tools
B. Management support
C. Operator support
D. All of these answers are correct

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Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 20
Kanban establishes a means of monitoring production, conveyance and delivery information such that efficient flow is established. The method used by Kanban is to
require a _________ before anything moves.

A. Sign-off
B. Signal

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C. Bell to ring
D. Work order

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 21
When a Belt decides to use written procedures and visual controls to improve the consistency of the tasks that must occur in the process he is improving he has
utilized the _________________ activity of 5S.

A. Sustaining
B. Sorting
C. Standardizing
D. Straightening

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Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 22
Screening experiments are the proper choice when a Belt is faced with the situation of highly Fractional Factorial Designs.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 23
Which statement is NOT correct about the Fitted Line Plot shown here?

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885CB989129A5F974833949052CFB2F2
A. The independent variable is the reactant
B. If the reactant was 6 units, with 95 % confidence we would expect a minimum yield of 100 units
C. With at least 95% confidence, we can expect less than 10 units of Yield when the reactant is at a value of 1
D. A reactant value between 2 and 4 units yields around 20 to 40
E. When the reactant increases, the expected yield would increase

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 24
When a Belt properly analyzes the results of an experiment he must examine the Residuals in expectation of finding all of the following except _________.

A. Some Residuals higher than others


B. Some Residuals lower than others

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C. All Residuals within 2 Standard Deviations of the Mean
D. Residuals will represent a Linear Regression

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 25
Which statement(s) are correct about the Regression shown here? (Note: There are 2 correct answers).

A. The dependent variable is the outside temperature


B. The relationship between outside temperature and number of customers per hour is a Linear Regression
C. The dashed lines indicate with 95% confidence where all of the process data should fall between
D. The dashed lines indicate with 95% confidence the estimate for the Quadratic Regression Line
E. The predicted number of customers per hour is close to 5 if the outside temperature is 10 deg C

Correct Answer: DE
Section: (none)
Explanation

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Explanation/Reference:

QUESTION 26
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing
manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $4,200 in order to
stay within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of $4,060, and a Standard Deviation of $98 was
estimated. The Alternative Hypothesis in the above example is?

A. The Standard Deviation is equal to $300.


B. The Mean is less than $4,320.
C. The Mean is equal to $4,060.
D. The Mean is less than $4,200.
E. The Mean is greater than $ 4,200.

Correct Answer: E
Section: (none)
Explanation

Explanation/Reference:

QUESTION 27
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing
manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $3,600 in order to
stay within budget. Using a sample of 42 first article components, a Mean of the new product upgrade price of $3,200 and a Standard Deviation of $180 was
estimated. Based on the data provided, the Z value for the data assuming a Normal Distribution is?

A. 1.11
B. 2.22
C. 4.30
D. 5.42

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 28
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing
manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $3,800 in order to
stay within budget. Using a sample of 38 first article components, a Mean of the new product upgrade price of $3,680, and a Standard Deviation of $120 was
estimated. In order to increase the Long Term Z value to 5, what is the maximum long term variation in pricing the Belt can accept for his upgraded critical raw
material component?

A. $6
B. $12
C. $24
D. $48

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 29
Sally and Sara sell flower pots at their garage sale. Sally motivates Sara mentioning that they will sell a minimum of 15 pots per day if the outside temperature
exceeds 60o F. From a sample, whose population is assumed to follow a Normal Distribution, taken for 30 days at 60 degrees or more an average of 13.6 pots per
day were sold with a Standard Deviation of 0.7 pots. For the sales accomplished above, what test would validate if they met their requirements?

A. F Test
B. Test for Equal Variance
C. Chi Square Test
D. One-Sample t-Test

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 30
Sally and Sara sell flower pots at their garage sale. Martha motivates Rose mentioning that they will sell a minimum of 16 pots per day if the outside temperature
exceeds 60o F. From a sample, whose population is assumed to follow a Normal Distribution, taken for 30 days at 60 degrees or more an average of 15.2 pots per

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day were sold with a Standard Deviation of 0.6 pots. What is the Z value for this sales process?

A. 0.67
B. 1.13
C. 1.33
D. 2.66

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 31
The relationship between a response variable and one or more independent variables is investigated and modeled by use of __________________.

A. X-Y Matrix
B. Baldridge Assessment
C. Analysis of Variance (ANOVA)
D. Critical X's Definition

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 32
An ANOVA used across many dependent variables could increase the Beta risk.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

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885CB989129A5F974833949052CFB2F2
Explanation/Reference:

QUESTION 33
The Mann-Whitney test is a powerful test and is unique to situations from which of the choices listed? (Note: There are 2 correct answers).

A. Testing the identity of two populations


B. Focuses on equality of the Median of the two populations
C. Less powerful than the traditional “t-test”
D. More widely applicable than the traditional “t-test”

Correct Answer: BD
Section: (none)
Explanation

Explanation/Reference:

QUESTION 34
Assessing process proportion as opposed to evaluating a process with respect to a set target can be done using which of these?

A. Process proportion equals some value range


B. Process proportion equals some desired value
C. Target is current
D. Proportion of the tail is equal

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 35
A Non-parametric Test should be used if just one distribution is not Normal out of the two or more gathered.

A. True
B. False

Correct Answer: A
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Section: (none)
Explanation

Explanation/Reference:

QUESTION 36
For the data shown here which statement(s) are true? (Note: There are 2 correct answers).

A. With 95% confidence, we cannot conclude if the samples are from three Normal Distributions.
B. With greater than 95% confidence, we conclude the samples are from Non-normal Distributions.
C. If we wanted to compare the Central Tendencies of these three samples we would use the one way ANOVA test.
D. If we wanted to compare the Central Tendencies of these three samples we could use Mood’s Median test.

Correct Answer: BD
Section: (none)
Explanation

Explanation/Reference:

QUESTION 37
A(n) ________________ has occurred when two inputs have a greater impact on a change in the output than either of the inputs has by itself.

A. Dependency
B. Bimodal reaction
C. Interaction
D. Amplified effect

Correct Answer: C
Section: (none)

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Explanation

Explanation/Reference:

QUESTION 38
When conducting a Hypothesis Test using Continuous Data the proper sample size is influenced by the extent to which we need to assess a Difference to be
detected and the inherent variation in the process.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 39
To be an effective Lean Six Sigma practitioner one must understand the difference between ___________________________.

A. ANOVA and the Analysis of Variance


B. Nonparametric tests and tests of Non-normal Data
C. F-test and test of variances of 2 samples
D. Practical and Statistical significance

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 40
Time is always the metric on the horizontal scale of a(n) ___________ Chart.

A. Pareto
B. Xbar
C. Multi-Vari

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D. NP

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 41
To properly analyze the variables impacting the output of a process we need to collect data that represents at least 80% of the variation in the process and assure
ourselves we are collecting data from all three types of variation which are _______________.

A. Within, Between and Temporal


B. Within, Between and Temporary
C. Without, Above and Below
D. Induced, Natural and Unavoidable

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 42
When the Inputs, X’s, for your process are Normally Distributed about the Mean, the Outputs, Y’s, will always be Normally Distributed.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 43
For a Normal Distribution as samples size increases the Range in Mean and Standard Deviation decrease relative to the Mean and Standard Deviation of the

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population.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 44
Since Normality is required if we intend to use the data collected as a predictive tool. To test for Normality of data we must determine if the P-value is ___________.

A. Equal to 0.05
B. Less than 0.05
C. Greater than 0.05
D. Greater than 0.5

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 45
A statistical test or Hypothesis Test is performed to reject or fail to reject a stated hypothesis and it converts the Practical Problem into a Statistical Problem.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

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QUESTION 46
The class score distribution of schools in a metropolitan area is shown here along with an analysis output. Comment on the statistical significance between the
Means of the two distributions. Select the most appropriate statement.

A. The two class Means are statistically different from each other
B. The two class Means statistically not different from each other
C. Inadequate information on class Means to make any statistical conclusions
D. A visual comparison shows that class Means are not statistically different

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E. A visual comparison shows that class Means are statistically different

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 47
Appropriate measures means that measurements are ______________.

A. Representative
B. Sufficient
C. Contextual
D. Relevant
E. All of these answers are correct

Correct Answer: E
Section: (none)
Explanation

Explanation/Reference:

QUESTION 48
A ___________ problem in the Measurement System suggests that there is a lack of consistency in the measurement over time.

A. Linearity
B. Bias
C. Stability
D. Magnitude

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

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QUESTION 49
In a good Measurement System the most variation will be with part-to-part measurements. What should you do if the majority of variation is associated with the
Gage R&R assuming the gage is technically capable?

A. Focus on fixing the Repeatability and Reproducibility of the measurement device


B. Purchase a new machine
C. Focus on trimming the Part-to-Part variation
D. Run another MSA test with the machine

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 50
What aspects of Measurement Systems Analysis (MSA) studies are applicable when the process used to measure does not damage the part?

A. Destructive variable gage R&R and Crossed Study


B. Destructive variable gage R&R and Nested Study
C. Nondestructive variable gage R&R and Crossed Study
D. Nondestructive variable gage R&R and Nested Study

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 51
Each of the items listed would impact the Process Capability for a process with a continuous output except ___________________.

A. Shape of process data distribution (e.g. Normal Distribution)


B. Process Technology
C. Process Standard Deviation
D. Seasonal variation in process

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Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 52
For Attribute Data, Process Capability is defined as the average proportion of nonconforming products.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 53
What is the Ppk of a process with a spread of 24 units, an average of 68, an upper limit of 82 and a lower limit of 54?

A. 1.68
B. 2.00
C. 4.00
D. 4.42

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 54
Which statements are correct about the advanced Capability Analysis shown here?

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(Note: There are 3 correct answers).

A. This is a Poisson Capability Analysis.


B. The average DPU with 95% confidence is between 0.024 and 0.0295.
C. The DPU does not seem to vary depending on sample size.
D. The process shows only one instance of being out of control statistically so we have confidence in the estimated DPU of this process.
E. The maximum DPU in one observation was nearly 0.0753.

Correct Answer: BCE


Section: (none)
Explanation

Explanation/Reference:

QUESTION 55
Relative to a Design of Experiments the term Collinear refers to variables being a ________________ of each other.

A. Linear combination

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885CB989129A5F974833949052CFB2F2
B. Directly parallel
C. Mirror image
D. None of the above

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 56
The Lean toolbox includes all of the following items except __________.

A. Poke-Yoke
B. Standard Operating Procedures
C. Kaizen
D. 5S the work area

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 57
Questions that can be best answered by a Visual Factory include all of these except _____________________.

A. Are setups optimized for lower scrap levels?


B. Can extra inventory be seen easily?
C. Can changeover challenges be recognized?
D. Are unneeded tools or supplies easily noted?

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 58
Kaizens or Kaikakus and Six Sigma projects are intended to create breakthrough, significant process improvement versus minor, incremental improvements.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 59
Common and Special Cause ______________ are the focus of Statistical Process Control.

A. Prediction
B. Ideation
C. Capability
D. Variation

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 60
Special Cause Variation falls into which two categories? (Note: There are 2 correct answers).

A. Natural
B. Short term
C. Assignable
D. Pattern

Correct Answer: CD
Section: (none)
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Explanation

Explanation/Reference:

QUESTION 61
Range Charts are the technique used to determine if ______________ are occurring within the subgroups of the SPC Charts.

A. Common Causes
B. Special inspections
C. Unnatural forces
D. Special Causes

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 62
Six Sigma is a business improvement discipline whose fundamental view is based on a _________ oriented approach of the business.

A. Profit
B. Performance
C. Process
D. Predatory

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 63
When we gather information for the Voice of the Business we are primarily interested in information concerning the _____________ of the business.

A. Advertising budget

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885CB989129A5F974833949052CFB2F2
B. Market share
C. Profitability
D. Ownership

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 64
When a Belt creates a Process Map she will use a __________________ to depict a decision point requiring a Yes or No decision.

A. Circle
B. Square
C. Diamond
D. Rectangle

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 65
Customers make their decisions based on Features, Integrity (of the seller) Delivery and ___________?

A. Color
B. Expense
C. Season
D. None

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 66
Cost of Poor Quality (COPQ) can be classified as Visible Costs and Hidden Costs. All these items are Hidden Cost except __________________.

A. Lost Customer Loyalty


B. Returns
C. Time Value of Money
D. Late Delivery

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 67
Which of these are examples of business metrics or Key Performance Indicators commonly referred to as KPI’s?

A. Cycle Time
B. Defects
C. No. of Units Reworked
D. Labor Hours
E. All of these answers are correct

Correct Answer: E
Section: (none)
Explanation

Explanation/Reference:

QUESTION 68
As a means of measuring the effects on other areas of a process as a result of changes in the primary metric we also define and track ________________.

A. Parallel process metrics


B. Secondary metrics
C. Tertiary metrics

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885CB989129A5F974833949052CFB2F2
D. Industry standards

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 69
“A calculated time frame that matches customer demand” is a definition of what Lean Principles term?

A. Value Stream
B. Kaizen event
C. Takt time
D. Kanban

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 70
Which Element of Waste best describes "the unnecessary movement of materials and goods"?

A. Overprocessing
B. Inventory
C. Motion
D. Conveyance

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 71

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885CB989129A5F974833949052CFB2F2
The Japanese born function of a Kanban event utilizes a specific, step-by-step approach meant to bring about major changes to a process.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 72
Handling of warranty returns, process improvement team meetings and rework to meet customer expectations are all examples of business costs that are classified
as ________________ .

A. Nuisance
B. Non-value Add
C. Necessary
D. Unavoidable

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 73
The most appropriate type of FMEA for a product before going into manufacturing is a ___________ FMEA.

A. Design
B. Consumer
C. Survey
D. Test Process

Correct Answer: A
Section: (none)
Explanation

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Explanation/Reference:

QUESTION 74
One of the primary deliverables from performing a SIPOC is to begin to understand which inputs have the greatest affect on the ______________ outputs.

A. Management’s desired
B. Supplier delivered
C. Process operator
D. Customer most valued

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 75
A valuable tool to use during the Measure Phase to show material and information flow throughout an entire process is the ______________ .

A. Value Stream Map


B. FMEA
C. Pareto Chart
D. Standard Operating Procedure

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 76
Which of the items listed do not define what an X-Y Diagram is?

A. Created for every project


B. Based on team's collective opinions

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C. Updated whenever a parameter is changed
D. Used to show each step in a process
E. A living document throughout project lifecycle

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 77
The two types of data that are to be used in Statistical Analysis are Attribute and Variance.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 78
Data that can be measured on a continuum and has meaningful decimal subdivisions are __________ data.

A. Continuous
B. Surplus
C. Discrete
D. Variable

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 79

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885CB989129A5F974833949052CFB2F2
Of the various types of data shown which is NOT representative of Variable Data.

A. Child’s height is 4 foot 3 inches


B. Three employees wore hard hats
C. Car burned 2.7 gallons of gasoline
D. Train was going 140 kilometers per hour

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 80
All the data points that represent the total set of information of interest is called the ________________ .

A. Population
B. Sample
C. Frame
D. Spread

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 81
A fundamental rule is that both Standard Deviation and Variance can be added.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

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885CB989129A5F974833949052CFB2F2
Explanation/Reference:

QUESTION 82
Production Line 1 is able to complete 500 units per shift. Production Line 2 is able to finish 1,500 units per shift. Production Line 2 is 3 times faster than Production
Line 1. This analysis is an example of ______________ Scale Data.

A. Nominal
B. Ratio
C. Ordinal
D. Interval

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 83
A dock worker for a feed supplier was tasked with assuring the proper weight in the feed bags as they left the dock. One of the columns listed the range of weight of
the bags included in the studies. This required plotting a Histogram of the weight of the bags. While drawing the Histogram the x-axis contained a certain scale of
data. Pick the scale of data that is appropriate for Histograms.

A. Ordinal Scale Data


B. Interval Scale Data
C. Nominal Scale Data
D. Ration Scale Data

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 84
Use this data to calculate the Z Score. Average of: 92, Standard Deviation: 2, Upper Spec Limit: 101

A. 0.75

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885CB989129A5F974833949052CFB2F2
B. 1.5
C. 2.25
D. 4.50

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 85
When analyzing the behavior of our process to assess customer satisfaction we are concerned about both the variation such that it stays within the spec limits and
how well the Mean is __________________ the process requirements.

A. Balanced against
B. Over and above
C. Twice as great as
D. Centered relative to

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 86
Using this partial Z Table, how many units from a month’s production run are expected to not satisfy customer requirements for the following process?
Upper specification limit: 8.4 Lower specification limit: 4.7 Mean of the process: 6.2 Standard Deviation: 2.2 Monthly production: 360 units

A. 8
B. 13
C. 28
D. 57

Correct Answer: D
Section: (none)
Explanation

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885CB989129A5F974833949052CFB2F2
Explanation/Reference:

QUESTION 87
Which statement is NOT correct about the Fitted Line Plot shown here?

A. The independent variable is the reactant


B. If the reactant was 10 units, with 95% confidence we would expect a minimum yield of 148 units
C. With at least 95% confidence, we can expect less than 10 units of Yield when the reactant is at a value of 1
D. A reactant value between 6 and 8 units yields around 40 to 60
E. When the reactant increases, the expected yield would increase

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 88
The calculation of Column Total times Row Total divided by Grand Total yields expected values from what type of chart?

A. Pareto Chart
B. Sakami Table
C. Contingency Table
D. None

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 89
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing
manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $4,200 in order to
stay within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of $4,060, and a Standard Deviation of $98 was
estimated. In order to increase the Long Term Z value to 4, what is the maximum long term variation in pricing the Belt can accept for his upgraded critical raw
material component?

A. $20
B. $35
C. $70
D. $110

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 90
Sally and Sara sell flower pots at their garage sale. Sally motivates Sara mentioning that they will sell a minimum of 22 pots per day if the outside temperature
exceeds 60o F. From a sample, whose population is assumed to follow a Normal Distribution, taken for 30 days at 60 degrees or more an average of 18.2 pots per
day were sold with a Standard Deviation of 0.9 pots. What is the Z value for this sales process?

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885CB989129A5F974833949052CFB2F2
A. 1.23
B. 1.62
C. 2.11
D. 4.22

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 91
Assessing process proportion as opposed to evaluating a process with respect to a set target can be done using one or more of these. (Note: There are 2 correct
answers).

A. Process proportion equals some desired value


B. Process proportion equals some value range
C. Target is current
D. When we deal with Attribute type data
E. Proportion of the tail is equal

Correct Answer: AD
Section: (none)
Explanation

Explanation/Reference:

QUESTION 92
For the data shown here which statement(s) are true? (Note: There are 2 correct answers).

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885CB989129A5F974833949052CFB2F2
A. With 95% confidence, we cannot conclude if the samples are from three Normal Distributions
B. With greater than 95% confidence, we conclude the samples are from Non-normal Distributions
C. If we wanted to compare the Central Tendencies of these three samples we would use the one way ANOVA test
D. If we wanted to compare the Central Tendencies of these three samples we could use Mood’s Median test
E. If we wanted to compare the Central Tendencies of all three samples we could use the Mann-Whitney test

Correct Answer: BD
Section: (none)
Explanation

Explanation/Reference:

QUESTION 93
To establish a sample size that will allow the proper overlap of distributions we do which of these?

A. Multiply Alpha by 1.75


B. Calculate one minus Beta
C. Calculate Beta plus 2
D. Multiply Beta by 3

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 94

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885CB989129A5F974833949052CFB2F2
On a _________________ one can see a pattern from the graphed points such that conclusions can be drawn about the largest family of Variation.

A. Multi-Vari Chart
B. Weighted Scale
C. X-Y Matrix
D. Poisson Chart

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 95
For a batch manufacturing process, while assessing short term process variation, which variation category(ies) should one need to focus on? (Note: There are 2
correct answers).

A. Variation within consecutive pieces


B. Variation among consecutive batches
C. Variation among groups of pieces
D. Variation among the completed product

Correct Answer: AB
Section: (none)
Explanation

Explanation/Reference:

QUESTION 96
The Central Limit Theorem says that as the sample size becomes large the sample Mean distribution will form a Normal Distribution, ____________________.

A. If the Measurement System is properly calibrated


B. When the data is collected accurately
C. If the shape is evenly spread
D. No matter what the shape of the population distribution of individuals

Correct Answer: D

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Section: (none)
Explanation

Explanation/Reference:

QUESTION 97
With Measurement System Analysis we are concerned with two issues that impact the potential variability of the data. They are _____________________.

A. Precision and Accuracy


B. Reliability and Repeatability
C. Error and Spread
D. Sensitivity and Deflection

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 98
Which item(s) listed would impact the Process Capability for a process with a continuous output? (Note: There are 4 correct answers).

A. Shape of process data distribution (e.g. Normal Distribution)


B. Process Technology
C. Process Standard Deviation
D. Presence of Special Causes or solely Common Causes
E. Seasonal variation in process

Correct Answer: ACDE


Section: (none)
Explanation

Explanation/Reference:

QUESTION 99
The reported Cpk for a process with an average of 98 units, a spread of 16 units and upper and lower specification limits of 115 and 90 units would be?

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885CB989129A5F974833949052CFB2F2
A. 0.5
B. 0.75
C. 1.00
D. 1.25

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 100
Those people who have an interest in the outputs of a process are known as _____________________.

A. Stakeholders
B. Senior management
C. Co-workers
D. Process owners

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 101
A Process Map is created in order that a Belt can __________________.

A. Follow the product to the end


B. Get the line people’s names correct
C. Capture all the activities comprising the process
D. Manage the input inventory delivery schedule

Correct Answer: C
Section: (none)
Explanation

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Explanation/Reference:

QUESTION 102
Sally bought a blender from her local appliance store. When she changed blades the blender would not function. For the manufacturer this would be categorized
as what type of cost?

A. Internal Failure Costs


B. External Failure Costs
C. Prevention Costs
D. Appraisal Costs

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 103
Cost of Poor Quality (COPQ) can be classified as Visible Costs and Hidden Costs. Which of these items is a Visible Cost?

A. Lost Customer Loyalty


B. Time Value of Money
C. Returns
D. Late Delivery

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 104
Calculate the Rolled Throughput Yield of this process using this data.
Data: unit input: 1215, unit output: 1180, defects repaired: 184, scrap: 42

A. 80.85%
B. 81.40%

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C. 82.23%
D. 84.96%

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 105
What dollar amount of savings would a project show if it reduced your outstanding Accounts Receivable by $0.9 million dollars to $3.5 million total and your
organization’s marginal cost of capital was 5.7%?

A. $49,250
B. $51,300
C. $117,500
D. $202,424

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 106
The Japanese born function of a Kaizen event utilizes a specific, step-by-step approach meant to bring about major changes to a process.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 107

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885CB989129A5F974833949052CFB2F2
The Waste of Overproduction is defined as ______________________.

A. The unnecessary movement of people and equipment


B. The liability of materials that are bought, invested in and not immediately sold or used
C. Producing more than the next step needs or more than the customer buys
D. The extra movement of material

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 108
The English words used for the 5S’s are __________ , _____________ , Shining, Standardizing and Sustaining. (Note: There are 2 correct answers).

A. Shaping
B. Sorting
C. Shifting
D. Straightening

Correct Answer: BD
Section: (none)
Explanation

Explanation/Reference:

QUESTION 109
During the ______________ phase of 5S is when we might implement a Red Tag program.

A. Straightening
B. Standardizing
C. Shining
D. Sorting

Correct Answer: D
Section: (none)

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Explanation

Explanation/Reference:

QUESTION 110
One of the primary deliverables from performing a SIPOC is to begin to understand which outputs have the greatest affect on the customer most valued inputs.

A. True
B. False

Correct Answer: B
Section: (none)
Explanation

Explanation/Reference:

QUESTION 111
From this list select the items that define what an X-Y Diagram is. (Note: There are 4 correct answers).

A. Created for every project


B. Based on team's collective opinions
C. Updated whenever a parameter is changed
D. Used to show each step in a process
E. A living document throughout project lifecycle

Correct Answer: ABCE


Section: (none)
Explanation

Explanation/Reference:

QUESTION 112
Of the various types of data shown below which is NOT representative of Variable Data.

A. Length of a table
B. Liters of solution added to a formula

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885CB989129A5F974833949052CFB2F2
C. Number of employees wearing a uniform
D. Miles per hour of a vehicle

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

QUESTION 113
The two types of data that can be used in Statistical Analysis are Attribute and Variable.

A. True
B. False

Correct Answer: A
Section: (none)
Explanation

Explanation/Reference:

QUESTION 114
A Personal Trainer was assessing her workout class participants for their body fat content and had to include data for her analysis. One of the columns listed the
range of weight of the people included in the studies. This required plotting a Histogram of the weight of the people assessed for their body fat content. While
drawing the Histogram the x-axis contained a certain scale of data. Pick the scale of data that is appropriate for Histograms.

A. Ordinal Scale Data


B. Ration Scale Data
C. Nominal Scale Data
D. Interval Scale Data

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

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885CB989129A5F974833949052CFB2F2
QUESTION 115
Which of these is not a primary cause for Non-normal Data?

A. Skewness
B. Mixed Distributions
C. Kurtosis
D. Formulosis
E. Granularity

Correct Answer: D
Section: (none)
Explanation

Explanation/Reference:

QUESTION 116
Use this data to calculate the Z score. Average oF. 65, Standard Deviation: 3, Upper Spec Limit: 72

A. 0.27
B. 1.5
C. 2.33
D. 4.12

Correct Answer: C
Section: (none)
Explanation

Explanation/Reference:

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