v3r1 Commander P2 Installation Operation Manual
v3r1 Commander P2 Installation Operation Manual
COMPLIES WITH
CE REGULATIONS
PN 29010074
ComNav Commander P2 Installation & Operation Table of Contents, Lists of Figures & Tables
Welcome
Warranty Notice
Prior to the installation and/or operation of the equipment, ensure that you read,
understand, and accept the conditions of the warranties as detailed in the
Warranty Information document that accompanies this manual.
Operator’s Warning
The Commander P2 Advanced Autopilot System will steer your vessel, however it is only
an aid to navigation. Its performance can be affected by many factors including
equipment failure, environmental conditions, and improper handling or use. The system
does not reduce your responsibility for the control of the vessel when underway. You
must always be in a position to monitor the course, supervise the autopilot, and resume
manual control if the need to do so arises.
Whenever underway, your vessel must be under the control of a qualified and alert
person.
General Notice
This document, ComNav part number 29010075 Version 3 Revision 1, is the approved
Installation and Operation Manual for use with ComNav’s Commander P2 Autopilot
System. Where versions of this manual exist in other languages, the English version
shall be considered authoritative.
Document History
Revision Date By Description
1R1 27 April 2005 DC First Release
2R0 04 January 2006 DC Updated for new software release
2R1 29 August 2006 DC & DTO - corrected SPU ⇔ NEMA 0183 Connection Diagram to
show correct order of NAV 1 & 2 input pins
- corrected SPU ⇔ PC Connection Diagrams to show use of
NAV #1 input pins instead of NAV #2
- added Document History table (this table)
2R2 07 September 2006 DTO - revised Control Head Connection description text, and
associated Wiring Connections Diagram, to include the
new alternative colour-coding of the cable
3R0 27 September 2007 DTO - brand name change
- added info on Vector GPS compasses
- updated compass installation & setup procedures
- updated General Specifications
- revised external Jog Lever connection information
- updated information on SPU connectors & wiring
- Head menu figures are now easier-to-read “screen shots”
- Firmware Upgrade info now in separate kit
- Warranty is now in a separate document
3R1 14 December 2007 DTO - added Compass Safe Distance information, Table 15
- re-organized “modes & menus” information for easier use
- moved all “using the Head” information into one area
- added Wind Vane with NX2 Instrument/Server wiring info,
Figure 40 & Figure 41
- deleted one MPN for fuse F1, Table 7
- updated Error Messages lists, Appendix 2
- updated dimensions, Appendix 6
Table of Contents
Welcome......................................................................................................................................................3
Document History ......................................................................................................................................4
Table of Contents .......................................................................................................................................5
List of Figures...........................................................................................................................................11
List of Tables ............................................................................................................................................13
About this Manual ....................................................................................................................................17
Typefaces, Common Phrases & Terms__________________________________________________________ 17
Manual Format ____________________________________________________________________________ 18
How Autopilots Work ...............................................................................................................................19
Basic Autopilot System ______________________________________________________________________ 19
Autopilot Operation: Maintaining a Heading ______________________________________________________ 20
Wind and Current Effects ____________________________________________________________________ 21
Autopilot Operation: Following a Track – NAV Mode _______________________________________________ 22
Autopilot Operation: Following a Track – AUTO/ALC Mode __________________________________________ 23
Power Steer_______________________________________________________________________________ 23
System Overview......................................................................................................................................27
Control Head ______________________________________________________________________________ 28
Signal Processor Unit _______________________________________________________________________ 29
Compasses _______________________________________________________________________________ 30
Vector G2 and G2B GPS Compasses_________________________________________________________ 30
Fluxgate Compass________________________________________________________________________ 31
Magnetic Compass Sensor _________________________________________________________________ 31
Magnetic Compasses _____________________________________________________________________ 32
45° Compass Transducer __________________________________________________________________ 32
Heading Rate Stabilizer____________________________________________________________________ 33
Other Compasses ________________________________________________________________________ 33
Rudder Followers __________________________________________________________________________ 34
Standard Rotary Rudder Follower & Rudder Linkage _____________________________________________ 34
Heavy Duty Rotary Rudder Follower __________________________________________________________ 34
Linear Rudder Follower ____________________________________________________________________ 35
Auxiliary Controllers_________________________________________________________________________ 36
CR-203 Remote__________________________________________________________________________ 36
TS-203 Remote __________________________________________________________________________ 37
Other Controls, Indicators & Sensors ___________________________________________________________ 38
Jog Levers ______________________________________________________________________________ 38
Rudder Angle Indicator (RAI) – 3” ____________________________________________________________ 38
Twin-Fin Wind Transducer _________________________________________________________________ 39
Rudder Drives and Interfaces _________________________________________________________________ 40
CT7 Thruster Interface ____________________________________________________________________ 40
Other Drive Boxes ________________________________________________________________________ 41
Pumps & Drives__________________________________________________________________________ 42
Other Equipment ___________________________________________________________________________ 42
Installation ................................................................................................................................................45
Technical Requirements _____________________________________________________________________ 45
Steering System__________________________________________________________________________ 45
Power Supply____________________________________________________________________________ 45
Special Tools ____________________________________________________________________________ 45
Control Head ______________________________________________________________________________ 46
Mounting _____________________________________________________________________________ 46
Electrical Connection ____________________________________________________________________ 46
Compasses _______________________________________________________________________________ 47
ComNav Fluxgate Compass ________________________________________________________________ 47
Mounting _____________________________________________________________________________ 47
Electrical Connection ____________________________________________________________________ 47
Heading Rate Stabilizer ____________________________________________________________________ 48
45° Compass Transducer __________________________________________________________________ 48
Mounting _____________________________________________________________________________ 48
Electrical Connection ____________________________________________________________________ 48
Magnetic Compass and Sensor______________________________________________________________ 48
Mounting _____________________________________________________________________________ 49
Electrical Connection ____________________________________________________________________ 49
Rudder Follower____________________________________________________________________________ 50
Rotary Rudder Follower ____________________________________________________________________ 50
Mounting _____________________________________________________________________________ 50
Electrical Connection ____________________________________________________________________ 51
Heavy Duty Rotary Rudder Follower __________________________________________________________ 51
Linear Rudder Follower ____________________________________________________________________ 52
Mounting _____________________________________________________________________________ 52
Electrical Connection ____________________________________________________________________ 55
Other Equipment ___________________________________________________________________________ 55
Signal Processor Unit _______________________________________________________________________ 56
Mounting _____________________________________________________________________________ 56
Wiring the SPU - General ________________________________________________________________ 56
Connectors on the SPU __________________________________________________________________ 57
Wiring the System __________________________________________________________________________ 58
Power Supply____________________________________________________________________________ 58
Input & Output Connections_________________________________________________________________ 60
Control Head __________________________________________________________________________ 60
Auxiliary Controller(s)____________________________________________________________________ 60
Jog Levers ____________________________________________________________________________ 61
Four-Way Valves, Used with Jog Levers _____________________________________________________ 61
Compasses ___________________________________________________________________________ 62
Wind Transducer _______________________________________________________________________ 63
Rudder Follower________________________________________________________________________ 64
Rudder Angle Indicators _________________________________________________________________ 65
Drive Outputs____________________________________________________________________________ 66
Reversing DC Motor Hydraulic Systems _____________________________________________________ 66
Linear Actuators or Mechanical Rotary Drives ________________________________________________ 66
Shunt-Field Reversing Motors _____________________________________________________________ 67
Standard Four-Way Solenoid-Activated Hydraulic Valves________________________________________ 67
Two-Speed Solenoid Valves ______________________________________________________________ 68
A.C. Solenoids_________________________________________________________________________ 69
Proportional Solenoid Valves _____________________________________________________________ 69
Azimuth Drives, Surface Piercing Drives and Jet Drives _________________________________________ 70
External Alarm Output _____________________________________________________________________ 71
NMEA 0183 Input & Output _________________________________________________________________ 73
PC Input & Output ________________________________________________________________________ 74
Other Connections________________________________________________________________________ 75
Miscellaneous I/O ______________________________________________________________________ 75
Thruster Interface ______________________________________________________________________ 75
ComNav Network ______________________________________________________________________ 75
Post-Installation Checks _____________________________________________________________________ 76
Electrical Checks _________________________________________________________________________ 76
Hydraulic Checks_________________________________________________________________________ 77
Residual air in the steering system ___________________________________________________________ 77
Leaking fittings or equipment________________________________________________________________ 77
Getting Started .........................................................................................................................................81
Autopilot Operations ________________________________________________________________________ 81
Power On/Off____________________________________________________________________________ 81
Using the Control Head – LCD Screen & Buttons ________________________________________________ 82
Operating Modes & Menus ___________________________________________________________________ 84
Alarm Clear _____________________________________________________________________________ 85
Dockside Setup Menu _____________________________________________________________________ 86
Reset ________________________________________________________________________________ 87
Vessel Type___________________________________________________________________________ 87
An. Comp. Type (Analog Compass Type) ____________________________________________________ 88
Compass Setup ________________________________________________________________________ 89
Drive Setup ___________________________________________________________________________ 89
Exit__________________________________________________________________________________ 89
Alarm O/P (Alarm Output) ________________________________________________________________ 89
Thrust Type ___________________________________________________________________________ 91
Thrust MIN____________________________________________________________________________ 91
Thrust MAX ___________________________________________________________________________ 91
Language_____________________________________________________________________________ 91
Setup Procedures __________________________________________________________________________ 92
Vessel Type_____________________________________________________________________________ 92
Drive Setup _____________________________________________________________________________ 93
Bleeding a Hydraulic Steering System ______________________________________________________ 95
Drive Setup (continued)____________________________________________________________________ 97
List of Figures
Figure 1 – Basic Autopilot System .............................................................................................................................. 19
Figure 2 – Heading Change in AUTO Mode ............................................................................................................... 21
Figure 3 – Commander P2 System Block Diagram .................................................................................................... 27
Figure 4 – Control Head.............................................................................................................................................. 28
Figure 5 – The Commander P2 SPU with Wiring & Diagnostic Covers Removed ..................................................... 29
Figure 6 – Vector G2 GPS Compass .......................................................................................................................... 30
Figure 7 – Fluxgate Compass ..................................................................................................................................... 31
Figure 8 – Magnetic Compass Sensor........................................................................................................................ 31
Figure 9 – Externally Gimballed Magnetic Compass with Binnacle............................................................................ 32
Figure 10 – 45° Compass Transducer ........................................................................................................................ 32
Figure 11 – Heading Rate Stabilizer ........................................................................................................................... 33
Figure 12 – Rotary Rudder Follower ........................................................................................................................... 34
Figure 13 – Heavy Duty Rotary Rudder Follower ....................................................................................................... 34
Figure 14 – Linear Rudder Follower ........................................................................................................................... 35
Figure 15 – CR-203 Handheld Remote ...................................................................................................................... 36
Figure 16 – TS-203 Fixed Remote.............................................................................................................................. 37
Figure 17 – Jog Lever ................................................................................................................................................. 38
Figure 18 – External Rudder Angle Indicator - 3" Model ............................................................................................ 38
Figure 19 – Twin-Fin Wind Transducer....................................................................................................................... 39
Figure 20 – CT7 Interface ........................................................................................................................................... 40
Figure 21 – Drive Boxes to meet all needs ................................................................................................................. 41
Figure 22 – Hydraulic Pump & Solenoid Value........................................................................................................... 42
Figure 23 – Cable Drives ............................................................................................................................................ 42
Figure 24 – Rudder Follower Linkage Geometry ........................................................................................................ 51
Figure 25 – Typical Arrangement of Linear Rudder Follower on an Outboard’s Steering Cylinder............................ 52
Figure 26 – Band Clamp and Plastic Brackets ........................................................................................................... 53
Figure 27 – Installed Arrangement of Brackets........................................................................................................... 53
Figure 28 – Fasteners, Stainless Bracket Arrangement ............................................................................................. 54
Figure 29 – Removal of SPU Wiring Cover ................................................................................................................ 57
Figure 30 – SPU Connector Wiring Label................................................................................................................... 57
Figure 31 – Typical Battery Connection to SPU ......................................................................................................... 58
Figure 32 – Typical Battery Connection to Drive Boxes ............................................................................................. 59
Figure 33 – Reducing Supply Voltage Losses ............................................................................................................ 59
Figure 34 – Wiring Connections for Control Head, Handheld Remotes, and Fixed Remotes. ................................... 60
Figure 35 – Wiring Connections for Jog Levers.......................................................................................................... 61
Figure 36 – Wiring Connections for Four-Way Valves with Jog Levers...................................................................... 61
Figure 37 – Wiring Connections for Analog Compasses ............................................................................................ 62
Figure 38 – Wiring Connections for 45° Compass Transducer .................................................................................. 62
Figure 39 – Wiring Connections for Twin-Fin Wind Transducer ................................................................................. 63
Figure 40 – Wind Transducer with NX2 Wind Data Instrument .................................................................................. 63
Figure 41 – Wind Transducer with Classic Nexus or NX2 Network Server ................................................................ 64
Figure 42 – Wiring Connections for Rudder Followers ............................................................................................... 64
Figure 43 – Wiring Connections for Rudder Angle Indicators..................................................................................... 65
Figure 44 – Wiring Connections for Reversing DC Motors ......................................................................................... 66
Figure 45 – Wiring Connections for Linear Actuators or Mechanical Rotary Drives................................................... 66
Figure 46 – Wiring Connections for Shunt Field Reversing Motors ............................................................................ 67
Figure 47 – Wiring Connections for Standard Four-Way Solenoid Valves ................................................................. 67
Figure 48 – Wiring Connections for Constant Running Electric Pump. ...................................................................... 68
Figure 49 – Wiring Connections for Two-Speed Solenoid Valves .............................................................................. 68
Figure 50 – Wiring Connections for A.C. Solenoids.................................................................................................... 69
Figure 51 – Wiring Connections for Proportional Solenoid Valves ............................................................................. 69
Figure 52 – Wiring Connections for Isolation Amplifiers ............................................................................................. 70
Figure 53 – External Alarm, using SW'D B- Output .................................................................................................... 71
Figure 54 – External Alarm, using SW'D B+ Output ................................................................................................... 71
Figure 55 – External Alarm, SW'D B- Output – with Power Fail Option...................................................................... 72
Figure 56 – External Alarm, SW'D B+ Output – with Power Fail Option..................................................................... 72
Figure 57 – Typical NMEA 0183 Connections ............................................................................................................ 73
Figure 58 – Connection to a PC with a DE-9 Connector ............................................................................................ 74
Figure 59 – Connection to a PC with a DB-25 Connector .......................................................................................... 74
List of Tables
Table 1 – Minimum Recommended Wire Gauges ...................................................................................................... 56
Table 2 – NMEA Signal Translation Guide ................................................................................................................. 74
Table 3 – Vessel Types............................................................................................................................................... 87
Table 4 – Analog Compass Types .............................................................................................................................. 88
Table 5 – NAV Mode Correction ............................................................................................................................... 122
Table 6 – Wind Source Selection.............................................................................................................................. 144
Table 7 – Fuse Replacement Guide ......................................................................................................................... 162
Table 8 – NMEA 0183 Sentences Accepted by the Commander P2 ....................................................................... 165
Table 9 - NMEA Sentence Priority ............................................................................................................................ 166
Table 10 – Warning Messages ................................................................................................................................. 169
Table 11 – Error Messages....................................................................................................................................... 170
Table 12 – Critical Error Messages........................................................................................................................... 171
Table 13 – Diagnostic LEDs...................................................................................................................................... 175
Table 14 – General Specifications ............................................................................................................................ 179
Table 15 – Compass Safe Distances........................................................................................................................ 180
Table 16 – User Settings........................................................................................................................................... 193
Introduction
Manual Format
This manual has been formatted to be printed on both sides of the pages of the manual,
and on standard Letter-sized paper (8.5” x 11”). If you have obtained this manual as a
soft-copy, please note that it is in Adobe® Portable Document Format (“pdf”), and so may
be viewed & printed with Adobe Reader®, or compatible pdf-format viewers.
When printing this manual with Reader, you should select “duplex printing” (or the
equivalent term used by your printer’s software driver), in order to print it double-sided on
the paper. If your printer does not have built-in duplexing capability, you can still print this
manual double-sided by following the instructions that came with your printer for doing
“hand duplexing”.
The Compass indicates the direction in which the boat is pointed – often referred to as the
Actual Heading. Depending on the type of boat & installed equipment, the Compass may be
a magnetic compass, an electronic fluxgate compass, a gyroscopic compass, or a GPS
Compass. A reliable compass is absolutely vital to the autopilot – because, without a
compass, the autopilot has no way of knowing which way the boat is headed.
The actual heading is fed electronically from the Compass to the Processor (SPU) , which is
the heart of the autopilot. The SPU contains the microprocessor(s) & other electronic
hardware, and the sophisticated control software necessary to steer the boat on any Desired
Heading.
The Control Head, normally located in the wheelhouse, is the interface between the user
(that’s you …) and the autopilot. The Control Head displays information about what the
autopilot is doing. It has various controls (buttons &/or knobs) that allow the user to give
commands to the Autopilot.
The final part of the picture is the Steering System. In order for the autopilot to steer the
boat, there must be some a steering system (i.e., actuator) capable of moving the rudder
independently of the ship’s wheel. This might be a hydraulic ram that is connected to the
rudder post or tiller quadrant, or an electric motor connected to the steering cables.
Electronic signals from the SPU signal the steering system to move the rudder. Your
autopilot also will have a Rudder Follower Unit (RFU), a device that tells the SPU what
position the rudder is in at any given time.
1
… all such external devices are in general referred to in this manual with the generic term Navigation System.
Power Steer
Most ComNav autopilots have a POWER STEER mode, which provides a way for the user to
directly control the rudder. Basically, the autopilot acts as a sort of “electronic steering
wheel”, allowing the operator to steer the vessel manually, in a similar way as when using a
standard manual steering wheel or tiller, but from the autopilot’s Control Head or any remote
controls it is equipped with.
Steering, when using the autopilot in this mode, is done with two buttons and/or a knob on
the Control Head. One button, and/or a clockwise turn of the knob, will move the rudder to
Starboard; the other button, and/or a counter-clockwise turn of the knob, will move the rudder
to Port.
Using the buttons/knob, the rudder can be placed in any desired position where it will remain.
This feature is useful when docking or manoeuvring, because the person steering the vessel
can take their hands off the controls between rudder movements.
System Overview
System Overview
This chapter gives a brief description of the major elements of the Commander P2 Advanced
Autopilot System, their functions, and their relationships to each other.
Below is a block diagram of a typical example of the Commander P2 system, showing the
interconnections between the elements of the system:
• The Signal Processor Unit (SPU)
• The Main Control Head
• A Compass or other Heading Sensor
• Solenoid(s), Reversing Motor, or Cable Drive, which move the Rudder
• The Rudder Feedback Unit
• Optional Auxiliary Control Head(s) & Remote Controls
• Various optional accessories & external equipment
• Other Navigation equipment
Control Head
PN 20110002 (monochrome)
PN 20110003 (colour)
The Commander P2 Control Head connects directly to the Signal Processor Unit (SPU), via a
nine-conductor cable that plugs into the rear of the Head. This cable wires onto a connector
supplied with the SPU; that connector in turn can quickly and easily be plugged into the
CONTROL HEAD receptacle on the SPU.
Two versions of the Commander P2 Control Head are available. Part Number 20110003
incorporates a state-of-the-art, sunlight-viewable, high resolution QVGA TFT colour LCD
display. PN 20110002 provides the exact same functionality, but has a silver-backed
monochrome LCD display.
The Control Head, when shipped as part of a complete Commander P2 system, is a “core”
module, with accessories for three mounting options: a snap-on sleeve for surface mounting,
a separate snap-on sleeve for flush mounting, and a two-piece bracket for bracket mounting.
All required hardware is included, except for two fasteners needed to fasten the bracket to a
mounting surface.
Figure 5 – The Commander P2 SPU with Wiring & Diagnostic Covers Removed
Compasses
The Compass is a critical component in the proper operation of the Commander P2 Autopilot
System. The autopilot system’s ability to steer the vessel to a given Heading desired by the
Operator can only be as accurate as the Compass.
The Commander P2 system is capable of using a variety of different compasses. These are
discussed below. Various combinations of these compasses, and related accessories, are
often required.
It is always a wise and safe choice to have at least two compasses,
and/or other Heading sensing devices, on board!
Vector G2 and G2B GPS Compasses
PN 11210001 (G2)
PN 11210004 (G2B)
The ComNav Vector GPS Compasses are state-of-the-art devices which provide accurate 2D
Heading & Position data to autopilots, sonar, chartplotters AIS transponders, and other
NMEA 0183 devices.
Built-in DGPS processing capability provides sub-meter Position accuracy. DGPS source
options in the G2 & G2B include standard SBAS systems (WAAS, EGNOS, MSAS, etc.), and
external RTCM SC-104; the G2B can also use terrestrial DGPS Radiobeacon signals
(IEC 61108-4), via an internal Beacon receiver module.
The Vectors feature fast start up times (< 1 minute), heading updates up to 20 times per
second, and continue to work correctly at sustained turn rates up to 90° per second.
The Vectors come with a choice of mounting styles: a flat-surface base, or a pole-mount
base. The entire unit is fully waterproof. The Vectors provide dual, independently
configurable, NMEA 0183 data outputs, each available at both NMEA 0183 standard output
voltages, and PC-friendly serial “COM port” voltages.
One feature of the Vectors is especially useful in marine applications: Heading is determined
by mathematical computation, directly from the RF signals from the GPS satellites, rather
than sensing the Earth’s magnetic field – and thus there are no local magnetic deviation
effects from metal objects, electrical devices & wiring, and so on.
The Vectors contain a solid-state Gyro sensor, which is used to provide Heading data in
situations where GPS signal reception is subject to transient interference. A Tilt sensor
measures the vessel’s Pitch (or Roll, depending on which way the unit is mounted), and the
data is used to remove any effects of Pitch/Roll on the Heading computation.
The Vector is connected to the Commander P2 at one of the SPU’s two NMEA Input ports.
The standard cable length is 15 metres (50’); 30 metres (100’) is also available.
Fluxgate Compass
PN 20320004
Specifically designed for ComNav autopilots, the ComNav Fluxgate Compass directly senses
the Earth’s magnetic field. The unit incorporates a heeling coil for better performance when
the vessel is either rolling or heeled. The Fluxgate Compass is a sealed, waterproof unit
which may be mounted on a deck, shelf, or bulkhead. This compass outputs the traditional
analog compass signals – Sine & Cosine signals. It is supplied with a 12 metre (40’) cable;
an adapter cable (PN311100024) is required to wire it into the Commander P2’s SPU.
Magnetic Compasses
ComNav offers several high quality externally gimballed Magnetic Compasses, of either 5” or
6” diameter, which are directly compatible with the ComNav Magnetic Compass Sensor.
These compasses are available in either bracket mount or binnacle mount. Compensating
spheres and arms are also available. Consult your ComNav Dealer for part numbers.
The Heading Rate Stabilizer measures the horizontal component of the rate of change in the
vessel’s heading, and adjusts the compass reading to minimize the effects of pitch and roll,
fast turn rates and northerly turning error.
The heading output provided to the Autopilot is dramatically improved in terms of dynamic
responsiveness and stability, enabling the Autopilot to perform more accurately and
efficiently.
The ComNav Heading Rate Stabilizer is designed to work with ComNav’s Fluxgate Compass
(PN 20320004).
Other Compasses
ComNav recommends the use of ComNav’s own compasses for the best performance of the
Commander P2 Advanced Autopilot system – but you certainly may decide to use either a
fluxgate compass or a magnetic compass from another manufacturer. See your ComNav
Dealer or consult the factory for information on interfacing these compasses with the
Commander P2 system.
Rudder Followers
Auxiliary Controllers
Up to two Auxiliary Controllers may be added to the standard Commander P2 system. These
may be any combination of Commander Control Heads (colour and/or monochrome),
CR-203 Handheld Remotes, and TS-203 Fixed Remotes.
CR-203 Remote
PN 20310026 – 12m (40’) cable
PN 20310028 – 18m (60’) cable
The CR-203 Handheld Remote is specifically designed to operate with the Commander P2
Advanced Autopilot System. The CR-203 Remote provides selection of STANDBY, TILLER,
AUTO, and NAV mode. In TILLER mode, the vessel’s rudder position is tied to the position
of the CR-203’s Tiller knob. In STANDBY, AUTO & NAV modes, the CR-203 operates
identically to the Commander P2’s Control Head. The CR-203 Remote supports WORK
mode (Refer to WORK Mode in the Advanced Operations chapter for an explanation of that
mode).
TS-203 Remote
PN 20310025 – 12m (40’) cable
PN 20310030 – 18m (60’) cable
PM 30310011 – Ball Knob Kit
The TS-203 Fixed Remote is a heavy duty Full-Follow-Up (FFU) Lever control which allows
the operator to control the tiller steering and autopilot functions from any work station, flying
bridge or remote location on the vessel.
The optional Ball Knob Kit is a replacement for the TS-203’s standard tapered-handle Tiller
lever. It is intended to be used where a “ball handle” is preferable, or in installations where
there is limited space in which to mount the TS-203. The kit’s ball & shaft are the same as
used on ComNav Jog Levers. The total ball-shaft length is 12 cm (5”), as compared to the
TS-203’s standard handle-shaft length of 18 cm (7”).
Jog Levers
PN 20310002 (1 set of switches)
PN 20310003 (2 sets of switches)
ComNav’s NFU (Non-Follow-Up) Jog Lever is a permanently mounted, watertight, electrical
switch specifically designed for marine use. The spring-centered lever is moved port or
starboard as desired to provide non-follow-up (time dependent) electrical control of the
vessel’s steering system.
The Twin-Fin Transducer can be “shared”: a Commander P2 and a ComNav NX2 Wind Data
Instrument (PN 20620050), or a full NX2 Network System (various PNs), can be wired at the
same time to the transducer (see page 63 for details).
Other Equipment
Besides the optional equipment described above, there is a wide choice of other equipment
available for use with the Commander P2 Advanced Autopilot system.
Contact your ComNav Dealer for information and details.
Installation
Installation
This chapter describes all the steps you must follow while doing the physical installation of
the Commander P2 Advanced Autopilot System on your vessel.
Each of the standard components of a P2 system is described – both physical mounting &
electrical wiring – and then some final checks are given. Commonly-used accessories are
also described. Many components come with their own specific instructions, and you should
pay attention to those, as well.
Technical Requirements
Hazard warning!
CAUTION!
Extreme caution is advised when using tools powered by alternating
current (AC) from main AC supply circuits, regardless of whether the
supply circuits are “indoor”, “outdoor”, “marine” or “industrial” rated.
Water, especially sea water, is an EXCELLENT conductor of electricity,
and can complete a path to AC Ground through a person’s body,
causing injury or death, if a tool malfunctions or short-circuits.
Steering System
To obtain the best performance from your Autopilot, your vessel’s steering system must be in
good working order. The hydraulic system should be bled, and should be operating with
minimal play.
When installing a Reversing Motor Pump, a Constant Running Pump, or an Engine Driven
Pump, it is recommended that you install shutoff valves on all hydraulic lines between the
Pump and the steering system.
Power Supply
For reliable operation of your Autopilot, your vessel’s power supply system must have an
adequately-breakered, or fused, DC (direct current) power supply at a nominal voltage of
either 12 or 24 volts. If the circuits are fused, a switch should also be provided. Ensure that
adequate wire sizes are used to handle the expected maximum currents.
Special Tools
A slot screwdriver with a tip size of ~2.5 mm (0.1”) is required, for tightening the small screws
of the wire clamps in the plugs which mate with the SPU’s pin-receptacle connectors.
Other general-purpose tools such as a portable drill, pliers, wire cutters, screwdrivers, wire,
mounting bolts and wrenches will also be required.
Control Head
The Control Head is normally mounted in the vessel’s wheelhouse. It can also be mounted in
more exposed locations, such as on a flying bridge, since it is fully waterproof. Note that,
although it is waterproof, it is not submersible, nor should it be exposed to prolonged direct
sunlight. The Control Head comes with a 7.65 metre (25’) cable. The cable has a 9-pin
circular connector on one end and flying leads on the other. These leads are wired into a
push-on connector that mates with the SPU. The cable and Head-end connector are fully
waterproof.
Mounting
Each Control Head is supplied (when ordered as part of Commander P2 system kits) with
three mounting kits -- one for bracket mounting (PN 30110006), one for surface mounting
(PN 30110004), and one for flush-mounting (PN 30110003). Each one is packaged in a
separate bag.
Complete instructions, including drilling/cutting templates for each type of mounting are
contained within the bag for each kit.
In addition, there is a fourth bag containing a number of screws, washers, and nuts
(PN 30110005). The fasteners in this bag are to be used with either the surface mount kit or
the flush-mount kit. They are not used for bracket-mount installations.
Electrical Connection
Route the Control Head Cable from the Control head to the location where the SPU will be
located. Avoid running the cable parallel to antenna cables, AC power, or DC wires/cables
carrying heavy current.
Excess Control head Cable can be coiled up, or the cable can be trimmed to a more
appropriate length.
See Control Head on page 60 for details on connecting the cable to the SPU.
Compasses
The ComNav Commander P2 is usually supplied with either a ComNav’s Fluxgate Compass
(optionally with a Heading Rate Stabilizer), a 45° Compass Transducer, or a Magnetic
Compass Sensor (for use with an externally-gimballed traditional magnetic compass).
System packages with the ComNav Vector G2 (or G2B) GPS Compass are also available.
The choice of compass depends on the type and intended use of the vessel. Refer to the
appropriate section below for installation instructions for your magnetic compass.
• If you have a Vector G2 or G2B Compass (or other NMEA Compass), please refer to the
Installation & Operation Manual that came with it.
When first installed, most magnetic compasses will have Deviation. Deviation is the error
between the compass reading and the vessel’s actual Magnetic heading. Deviation is a
result of magnetic fields induced in the vessel’s hull (on steel vessels), and fields from objects
such as engines, davits, galley equipment, etc., and electrical/electronic systems & wiring.
If you have a ComNav Fluxgate Compass (with or without HRS) or a 45° Compass
Transducer, the Commander P2 can electronically compensate for the Deviation. The
compensation procedure is done during the Sea Trials. If you have a magnetic compass, it
will have to be manually compensated. A professional compass adjuster often does this job.
If you intend to use a fluxgate compass other than a ComNav Fluxgate Compass, or if you
are using a magnetic compass not supplied by ComNav, you should contact the dealer you
purchased it from, or the manufacturer, for instructions on how to install and set up your
compass.
Note: Do not permanently install any compasses until sea trials are
complete. Depending on the outcome of the sea trials, it may be
necessary to relocate the compass(es).
Mounting
Choose a location for the Fluxgate Compass. For best performance, the Fluxgate Compass
must be mounted as close as possible to the vessel’s center of pitch and roll. This is typically
low in the vessel, at or about the waterline, and slightly aft of the center of the vessel.
You must keep the compass as far away as possible – at least 2 metres (about 6’) – from
engines, electric motors, and other magnetic objects.
Holes are provided to attach the Fluxgate Compass to either a bulkhead or to a horizontal
shelf or deck. The compass must be mounted parallel to, and as close as possible to the
centerline. The compass must be mounted with the correct side up (that is, with the cable
coming out of the top of the unit). The arrow labelled “BOW” should point forward.
Electrical Connection
Route the Fluxgate Compass cable from the Fluxgate Compass to the location where the
SPU will be. Avoid running the cable parallel to antenna cables, AC power, or DC
wires/cables carrying heavy current.
Excess cable should be coiled up; ComNav recommends that the cable NOT be shortened.
If the cable is too short, plug-in Compass Extension Cables are available in various lengths
from your ComNav Dealer. Cutting and splicing the Fluxgate Compass cable is NOT
recommended.
See Compasses on page 62 for further details on connecting the cable to the SPU.
Mounting
Choose a location for the Compass Transducer. For best performance, it should be mounted
as close as possible to the vessel’s center of pitch and roll. This is typically low in the vessel,
at or about the waterline, and slightly aft of the center of the vessel.
You must keep the compass as far away as possible, at least 2m (about 6’) away from
engines, electric motors, and other magnetic objects.
Holes are provided to attach the Compass Transducer to a bulkhead. The compass must be
mounted parallel to the centerline. The compass must be mounted with the correct side up
(the label that says “Compass” must be on top), and the arrow should point forward.
Electrical Connection
Route the Compass Transducer cable from the compass to the location where the SPU will
be. Avoid running the cable parallel to antenna cables, AC power, or DC wires/cables
carrying heavy current.
Excess cable should be coiled up. The cable may be shortened if desired to avoid excess
coils. If the cable is too short, additional cable may be ordered from your ComNav Dealer.
See Compasses on page 62 for further details on connecting the cable to the SPU.
Locate and mount the compass in a position that minimizes magnetic interference. The
compass should be at least 1 metre [about 3’] away from such equipment as radios, radars,
depth sounders, and engine instruments.
To reduce the possibility of the card ‘tumbling’ in rough weather, mount the compass as close
as practical to the center of pitch and roll. Mounting the compass far forward under a bunk or
similar location is a poor choice for rough weather performance.
Care must be taken not to place compensating magnets too close to the compass, as this will
cause the Compass Sensor, mounted underneath the compass, to read incorrectly. To
correct compass deviation on steel vessels, or on other vessels with magnetic compensating
problems due to interference from adjacent ferrous masses such as an engine block or
winches, the use of a pair of compensating quadrantal spheres is recommended.
Note: the ComNav Magnetic Sensor SHOULD NOT be attached to an internally gimballed
compass (that is, where the compass card is gimballed and the bowl of the compass is not),
as this will result in large errors between the compass and the autopilot. This is because the
compass card does not remain parallel to the sensor when the vessel rolls or pitches.
Mounting
The Sensor can be mounted to the bottom of the compass using the brass screw supplied, or
it may be bonded directly to the compass bowl using a suitable adhesive. The Nylon Washer
should be placed between the Compass Sensor and the bottom of the compass bowl.
When the Sensor mounts to the bottom of the bowl, the magnetic compass may be used as a
steering compass, if desired.
It is also possible to mount the Sensor above the compass. This reduces the possibility of
interference from the compensating magnets, but also reduces the visibility of the compass.
Optimum positioning of the sensor can only be accomplished once the Autopilot system has
been installed and powered up. See the Getting Started chapter of the manual to perform
this procedure.
Electrical Connection
Route the Magnetic Compass Sensor cable from the Compass to the location where the SPU
will be. Avoid running the cable parallel to antenna cables, AC power, or DC wires/cables
carrying heavy current.
Ensure that there is sufficient slack in the cable to allow the compass bowl to tilt and rotate
freely in all directions.
Excess cable should be coiled up; ComNav recommends that the cable NOT be shortened.
If the cable is too short, plug-in Compass Extension Cables are available in various lengths
from your ComNav Dealer. Cutting and splicing the Magnetic Sensor cable is NOT
recommended.
See Compasses on page 62 for further details on connecting the cable to the SPU.
Rudder Follower
The Rudder Follower is used to transmit the position of the rudder back to the Autopilot. It
should be connected to whatever parts of the steering system the Autopilot controls.
Normally, this will be the vessel’s rudder. However, if the vessel has a two-stage steering
system where the Autopilot drives a control or servo ram, the Rudder Follower should be
mounted to the servo ram rather than to the rudder.
Normally the Rudder Follower is mounted in the stern of the vessel, close to the rudder post.
A mounting base may have to be fabricated to position the Rudder Follower properly. Mount
the Rudder Follower in a location where the possibility of damage from any equipment
stowed in the area is minimized.
Note: If you are connecting the Commander P2 to a mechanical Cable
Drive (for vessels that use cable steering instead of hydraulic steering),
the rudder follower is built into the Cable Drive. See the Cable Drive
Installation Manual for details.
Mounting
Mount the Rudder Post Arm on the rudder post using a stainless steel band clamp (not
supplied). Bolt the ball joint to the hole in the Rudder Post Arm corresponding to the
diameter of the Rudder Post in inches, making sure the ball is facing upwards.
Mount the Rudder Follower so that the Rudder Follower Arm is the same height as the
Rudder Post Arm. The Rudder Follower is centered when the arm is directly above the cable
gland (see Figure 24).
The distance between the centerline of the Rudder Post and the Rudder Follower must not
exceed 24 inches. Make sure that the ball joints on the Rudder Arm and Rudder Follower
arm are facing upwards as shown in Figure 3.
Snap the rod assembly onto the ball joints. Be sure to close the release clamps on each
socket. Refer to Figure 24, and adjust the length of the rod to get the correct geometry with
the rudder dead-ahead.
If the locking screw in the Rudder Follower arm has been loosened, or the arm removed from
the Rudder Follower, re-attach the arm and check the potentiometer center position.
When the rudder is dead-ahead, the electrical resistance between the wires of the black &
green wire pair, and the wires of the white & green wire pair, should be equal (approx. 600
ohms each).
Be careful to check the installation for any mechanical obstructions or binding of the linkage,
and correct it now, before it becomes a problem.
Electrical Connection
The Rudder Follower is normally supplied with approximately 15.5 metres (50’) of cable. Run
the cable from the Rudder Follower towards the SPU, ensuring that a hose or conduit
protects it wherever it passes through bulkheads, holds, or any other area where it could be
damaged.
If the length of cable supplied is too short to reach all the way to the SPU, obtain a terminal
strip and sufficient additional cable from your ComNav Dealer. Mount the terminal strip in a
convenient DRY location where it will not be subjected to moisture of any kind.
See Rudder Follower on page 63 for further details on connecting the cable to the SPU.
Mounting
Step 1:
If the Linear Rudder Follower is to be mounted with the sliding rod facing towards the port
side of the vessel, turn the steering wheel so the motor is hard over to starboard.
If the Linear Rudder Follower is to be mounted with the sliding rod facing towards the
starboard side of the vessel, turn the steering wheel so the motor is hard over to port.
Step 2:
Carefully measure the travel of the outboard motor’s steering cylinder. It must not exceed
25.4 cm (10”). If it is more than that, corrosion resistant spacers will need to be fabricated to
go over the rod of the hydraulic cylinder to limit its travel (see Figure 25).
OUTBOARD
MOTOR
STEERING CYLINDER
OUTBOARD FEEDBACK
TWO PIECE (SEE DIMENSIONS BELOW)
CLAMP
30 FOOT (9.1 METER)
CABLE TO AUTOPILOT STAINLESS STEEL
BAND CLAMP STAINLESS STEEL
BRACKET
ADD SPACERS IF NECESSARY TO LIMIT
TRAVEL TO 10 INCHES / 254 MM (MAX.)
OUTBOARD FEEDBACK
5 INCHES / 127MM
MATERIAL - STAINLESS STEEL & PLASTIC (0 - 10.5 INCHES / 0 - 267 MM)
Step 3:
The clamps and band should be positioned as far as possible towards the end of the Linear
Rudder Follower which has the cable that goes to the autopilot (see Figure 25). Loosely
place the stainless steel band clamp around the Linear Rudder Follower and the outboard’s
steering cylinder.
Place the larger plastic mount bracket on the Rudder Follower, curved face on the Follower.
Place the smaller plastic mount bracket on the steering cylinder, curved face on the cylinder
body. Loosely tighten the band clamp around the Rudder Follower, the cylinder and the
brackets (see Figure 26 and Figure 27).
2.25
2.00
1.75
STEERING CYLINDER
1.50
1.25 - 2.25 INCH. DIA.
1.25
OUTBOARD
FEEDBACK
Step 4:
Remove the nut from the steering cylinder rod’s end (see Figure 28). Place the thick nylon
flat washer (1.57 mm / 0.062” thick), then the thinner nylon flat washer (0.81 mm / 0.032”
thick) and lastly the stainless steel bracket, over the threaded end of the rod. Place the
stainless steel flat washer on the other side of bracket, and then replace the cylinder rod’s
nut. Do not tighten it yet – just thread it part-way, far enough to stay on.
Step 5:
Extend the sliding rod completely out of the Linear Rudder Follower. Push it back in slightly
(about 3mm / 1/8”). Adjust the position of the Follower so that the end of the sliding rod is
flush with the stainless bracket. Place the nylon washer between the nut and the stainless
steel bracket. Place the stainless steel washer on the other side of bracket, and screw the
Nylock nut part-way onto the threaded rod at the end of the Linear Rudder Follower.
Carefully adjust the position of the Linear Rudder Follower so that it is parallel with the
hydraulic cylinder, in both horizontal and vertical planes.
Finally, tighten both nuts and the stainless steel band clamp securely.
NYLON FLATWASHER
7/16" x 3/4" x 0.062"
NYLON FLATWASHER
7/16" x 3/4" x 0.032"
SLIDING ROD
SS FLATWASHER
NYLON FLATWASHER 1/2" x 7/8" x 0.032"
1/4" x 5/8" REMOVED NUT
STAINLESS STEEL SUPPLIED WITH
BRACKET CYLINDER
SS FLATWASHER SS NYLOCK
1/4" NUT 1/4-20
Electrical Connection
The Linear Rudder Follower is normally supplied with approximately 9.5 metres (30’) of cable.
Run the cable from the Linear Rudder Follower towards the SPU, ensuring that a hose or
conduit protects it wherever it passes through bulkheads, holds, or any other area where it
could be damaged.
If the length of cable supplied is too short to reach all the way to the SPU, obtain a terminal
strip and sufficient additional cable from your ComNav Dealer. Mount the terminal strip in a
convenient DRY location where it will not be subjected to moisture of any kind.
See Rudder Follower on page 63 for further details on connecting the cable to the SPU.
Other Equipment
You should install the remaining components of your Commander P2 system according to the
installation instructions that come with that equipment:
• Auxiliary Controllers
• Jog Levers
• Wind Transducers
• etc.
Electrical wiring instructions for all these are a combination of the information in the individual
equipment’s manual, and specific information for the Commander P2 which is given in the
following sections of this chapter.
Mounting
The SPU should be mounted in a clean and DRY area, away from heat, moisture, and water
of any kind. The SPU should be centrally located, and mounted far enough away from your
vessel’s compasses so as to minimize any possible electrical interference; a good
rule-of-thumb is at least 1 metre (3’) – but see Compass Safe Distances on page 180 for
specific values, if you do not have that much space.
The SPU can be mounted vertically on a bulkhead or horizontally on a deck or shelf.
• If mounted vertically, it should be positioned so that all wires and cables will exit from
the bottom of the SPU (after running sideways, left &/or right as appropriate, from the
SPU connectors under the SPU’s wiring cover).
• If mounted horizontally, all wires and cables should have a drip-loop formed in them.
Each SPU is shipped from the factory with a package of four mounting feet and a separate
instruction sheet that includes dimensions for drilling holes to fasten the feet to the vessel.
Once the SPU is securely mounted, you can begin wiring the various components of the
system, one at a time.
Start by removing the Wiring Cover from the SPU. It is held in place by two knurled plastic
nuts (see Figure 29).
Set the covers & nuts aside – they will be re-installed once all the wiring of the SPU is
complete.
RUD.RET
RUD.SIG
ComNav P SERIES SPU
M2 / STBD CB
HI SPD SSM CA IN
M1 / PORT 1 PPS SPM WB CL CL CL
AN OUT 2 SS WA 2B ON ON ON
SW'D B- WORK SP V+ 2A DI DI DI
DIO3 BSM COS 1B DO DO DO
SW'D B+ CHASSIS AN OUT 1 BPM V+ V+ V+
REF 1A C-
PORT GND DIO2 BS GD CH C+ GD GD GD
B+ GND
GND SIG
GND DIO1 BP EX2 GD PS- FR FR FR
BATTERY DRIVE JOG RUDDER RAI MISC. THRUST OUT ComNav CONTROL
LEVER FOLLOWER OUTPUT I/O I'FACE COMPASS NAV I/O NETWORK HEAD AUX 1 AUX 2
INPUT OUTPUTS
J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13
Figure 30 – SPU Connector Wiring Label
Power Supply
The ComNav Commander P2 will operate on any voltage between about 11 VDC and
30 VDC. This allows operation with vessel battery systems of nominal voltages from 12 to 24
VDC.
Caution! Do not power up the SPU until you have completed the installation,
and performed the steps outlined in “Post-Installation Checks”.
Generally, wiring for the positive leg of a DC system will be red or white, while wiring for the
negative leg (usually referred to as Ground) will be black.
Power to supply the autopilot should be taken directly from a breaker or distribution panel.
The autopilot should be wired into its own individual breaker or fuse. Using appropriately
sized wire or cable (see Table 1 – Minimum Recommended Wire Gauges on page 56), wire
the battery connections to the connector plug and receptacle labelled J1 - BATTERY INPUT.
Double-check the wiring polarity before inserting the plug into the receptacle.
⇒ If you wire the wrong voltage polarity at J1, you WILL damage the SPU and Head! ⇐
⇒ This will also void the Warranty. ⇐
Note: If your autopilot system utilizes one of ComNav’s CT Drive Boxes, it should be wired
back to the breaker or fuse separately from the rest of the autopilot system. Do not “daisy-
chain” the power wires.
If the SPU is mounted a long distance from the ship’s breaker panel, it is recommended that
heavy gauge wire be routed between the breaker panel and a terminal block mounted in
close proximity to the SPU. #12 AWG wire can then be used between the terminal block and
the SPU. This minimizes any voltage drop between the breaker panel and the SPU.
Control Head
Two types of control cable are used in manufacturing Commander P2 systems. The only
difference between them is the colour-coding of the wires. Wire the cable from the main
Control Head onto the nine-position plug-in connector according to the following diagram:
Figure 34 – Wiring Connections for Control Head, Handheld Remotes, and Fixed Remotes.
Plug the nine-position plug-in connector into the SPU receptacle labelled
J11 - CONTROL HEAD.
Auxiliary Controller(s)
All Control Heads, Handheld Remotes, and Fixed Remotes designed to work with the
Commander P2 Advanced Autopilot system utilize the same wiring diagram as the Main
Control Head. See Figure 34, above. The only difference is that these devices are plugged
into the receptacles J12 - AUX 1 or J13 - AUX 2 instead of J11 - CONTROL HEAD.
Jog Levers
Any number of Non-Follow-Up (NFU) Jog Levers can be connected to the Commander P2
SPU. They are simply wired in parallel to each other. Connect them to the terminal labelled
J3 - JOG LEVER as per the following diagram:
In order to use the Jog Levers connected in the above manner, the autopilot must be turned
on. The autopilot will then move the rudder either port or starboard for as long as the Jog
Lever is held activated. However, the autopilot will stop the rudder when it gets to the
(user-adjustable) rudder limits programmed into the autopilot. This reduces stress on the
steering system.
Compasses
All compasses, other than NMEA 0183 compasses, are connected to the SPU receptacle
labelled J8 – COMPASS (see page 73 for how to connect NMEA compasses).
If you ordered your Commander P2 system with a ComNav Fluxgate Compass (with or
without the optional Heading Rate Stabilizer), a short Compass Interface Cable
(PN 31110024) will have been supplied with the system. Plug this interface cable onto the
cable coming from the Fluxgate Compass (or the Heading Rate Stabilizer), and then wire the
other end into the eleven-position plug which mates with the J8 receptacle, as per the
following diagram.
If you ordered your system with the Magnetic Sensor, and mounted it on the bottom of your
magnetic compass, wire the flying-lead end of the sensor cable as per the following diagram.
If you mounted the sensor of top of the compass, exchange the blue & yellow wires.
If you have a 45° Compass Transducer with your Commander P2 SPU, it is also connected
to the eleven-position plug that fits into the J8 receptacle. Wire as per the following diagram.
Note: more than one wire will fit into the V+ and GND connections, so you can connect
a 45° Compass Transducer and an analog compass at the same time. You may then
select either as the “Compass Source” (see page 112) at any time during operation.
Wind Transducer
If you are connecting a ComNav Twin-Fin Wind Transducer to the Commander P2 SPU, it
must also be connected to the eleven-position plug that fits into the J8 – COMPASS receptacle.
Wire as per the following diagram.
Note: more than one wire will fit into the V+ and GND connections, so you can connect a
Wind Transducer and an analog compass and/or a 45° Compass Transducer, all at the same
time.
If your vessel is equipped with a ComNav NX2 Wind Data Instrument (PN 20620050) or an
Classic Nexus or NX2 Network System (various PNs), you can use the Wind transducer with
both the Commander P2 autopilot and the Instrument or System, either individually or at the
same time, by wiring it up as shown in one of the following diagrams.
Rudder Follower
The Rudder Follower is connected to the four-position receptacle on the SPU labelled
J4 – RUDDER FOLLOWER. Wire the Rudder Follower to the plug-in connector as per the
following diagram.
Drive Outputs
The Commander P2’s SPU is capable of directly driving a variety of steering systems.
Optional Drive Boxes are available for those systems not handled directly by the Commander
P2. Contact your ComNav Dealer for more information.
2
Two very important steps when installing any hydraulic system are to bleed it of any air trapped in the fluid, and to check
for fluid leaks. These will be done later – see pages 77 and 95.
The above diagram assumes that an engine driven pump is used for the
hydraulic system. In the case of an electrically powered constant
running pump, use the following connection:
A.C. Solenoids
ComNav’s CT4 Drive Box (PN 20350003) should be used to interface between the
Commander P2 SPU and A.C. solenoid systems. Connect the CT4 to the SPU as per the
instructions shipped with the CT4, and the following diagram:
The ComNav CT7 Thruster Interface (see page 40) can also be used with some of these
types of drives. See the CT7’s Installation & Operation Manual for wiring instructions.
Alternatively, you may choose to use the SW’D B+ and GND outputs as shown here:
Note: when using the External Alarm configuration shown in Figure 53,
there is a small current which will be flowing constantly between the pins,
even when the alarm is OFF. This will not be a problem with many types
of alarms; however, with certain types of sensitive Piezo-electric audible
alarms, the leak current can cause a constant low-level tone from the
Piezo device.
An Application Note is available which describes this potential problem in
detail, with suggested remedies. The Note also lists a number of Piezo
alarms which are known to work well with Commander P2 system.
Please ask your ComNav Dealer (or go to ComNav’s web site) for
Application Note 2007-01.
Some installations require separate monitoring for power failures. This can be accomplished
with the following circuit, which utilizes two relays. The coil voltage of the relays should
match the supply voltage for the autopilot. The Alarm Supply, which must be a separate,
dedicated supply from the autopilot supply, should match the voltage of the alarm.
When the autopilot is turned on, the Status LED labelled NMEA 0183 IN #1 in the SPU’s
Diagnostic section will be lit whenever the autopilot is receiving data on the NAV1 input. Note
that this indicator only shows that data was received. It does not mean that the data received
is valid.
Typically, this LED will flash at a rate of about once per second for regular data from a GPS
or Chartplotter. It will typically flash at a rate of about ten times per second when connected
to a heading source such as the Vector G2 GPS Compass. If the LED does not flash, and
you are sure the sending device is in fact sending data, try reversing the wires connected to
NAV1 - IN.
Similarly, the LED labelled NMEA 0183 IN #2 will be lit whenever the autopilot is receiving
data on the NAV2 input. If the LED does not flash and you are sure the sending device is
sending data, try reversing the two wires connected to NAV2 - IN.
Refer to Appendix 1 for more information on the NMEA 0183 sentences accepted and sent
by the Commander P2 system.
Other manufacturers may have used different names, for the NMEA 0183 serial data lines,
than those used by ComNav. Refer to the following table for some typical equivalents:
Note: this method mixes the RS-232 electrical levels of a PC’s COM port with the RS-422
levels of the SPU’s NMEA 0183 NAV ports. Nonetheless, this method usually works fine.
However, should you encounter any problems, RS-232 ⇔ RS-422 Convertors are available.
Contact your ComNav Dealer for details.
Other Connections
Miscellaneous I/O
3
The J6 – MISCELLANEOUS connector is reserved for possible future use. The receptacle is
supplied with a 10-pin mating plug.
Thruster Interface
The J7 – THRUSTER I’ FACE connector is used with the CT7 Thruster Interface. The
receptacle is not supplied with a mating plug, since the required plug is supplied with the
CT7.
ComNav Network
The J10 – COMNAV NETWORK connector is reserved for possible future use. The receptacle
is not supplied with a mating plug.
3
This connector was labelled J6- ENGINE I’ FACE in earlier Commander P2 SPUs.
Post-Installation Checks
Be sure to perform all of the Electrical and Hydraulic checks listed below before using the
Commander P2 Advanced Autopilot System for the first time.
Electrical Checks
Once you have completed the wiring of the Autopilot System, perform the following checks to
ensure that the installation is complete and that the autopilot has been installed in a safe and
secure manner.
1) Check the power supply wiring (from the battery/breaker). Verify that the polarity
and voltage are correct (use an accurate voltmeter for this). Also check for
correct wire size, tightness of all connections, fusing, and proper operation of the
battery power switch. Only after all checks are passed should you plug the
power plug into the JI – BATTERY INPUT receptacle on the Signal Processor Unit.
2) Check the connections from the compass to the SPU.
3) Check the connections from the Rudder Follower to the SPU.
4) Check that when the rudder is manually moved from full Starboard to full Port,
and vice-versa, the Rudder Follower has fully free movement and is not being
restricted in any way.
5) Check the connection from the Control Head(s) to the SPU.
6) Check the connections to the drive equipment from the SPU.
7) Check that the cables are neatly placed and secured.
8) Ensure that extraneous materials (wire strands, etc) have been removed.
Route all the wires and cables sideways out from the SPU (to the left &/or right, as
appropriate). Use external tie-downs or cable grips to keep the wires & cables secure, with
no excess strain on them, or on the plugs that are mated to the SPU’s receptacles.
Carefully re-install the Wiring cover on the SPU. Be sure not to pinch any of the wires or
cables between the Wiring Cover and any other part of the SPU. Secure the Wiring Cover
with the two knurled thumb-nuts.
Hydraulic Checks
1) After installing the autopilot system, check to ensure that your manual steering system is still
fully functional. Be sure to individually check each steering station on the vessel.
2) Check that when turning the steering wheel to starboard, the rudder actually moves so as to
turn the vessel to starboard.
3) Check that when the steering wheel is turned to port, the rudder moves so as to turn the
vessel to port.
4) If you have installed a ComNav Marine Reversing Motor Pump, a Constant Running Pump or
an Engine Driven Pump:
⇒ During the first few weeks of usage, check for residual air and leaking fittings in order to
prevent poor or dangerous steering performance.
Getting Started
Getting Started
This chapter describes all the basic concepts you need to be familiar with when using your
Commander P2 Advanced Autopilot System, and the steps needed to prepare it for use.
Autopilot Operations
After it is installed, almost all of your interaction with your autopilot system will be done by
means of the Control Head:
Power On/Off
The first step in using your Commander P2 system is to turn it on …
To turn on the Commander P2 system, press & hold the Control Head’s red
STANDBY/ON/OFF button, until the introductory display (see Figure 61) appears, then
release the button.
The initial introductory display remains for a few seconds. Then, the software versions of
both the Control Head and the SPU are listed on the display, below the Commander P2 line
on the screen. You may find it helpful to record those version numbers, to refer to should
your Commander P2 System ever require servicing.
To turn off the Commander P2 (at any time), press and hold the red STANDBY/ON/OFF
button. The autopilot will switch first to STANDBY mode, if it was not already there.
But then, if you keep pressing the button, the autopilot will start a 3-second power-down
sequence. Once the countdown has expired, the display will prompt you to release the
STANDBY/ON/OFF button … and once you do, the whole autopilot system will immediately
shut off.
If you release the STANDBY/ON/OFF button before the 3-second countdown has completed,
the autopilot will abort the countdown, and remain in STANDBY mode.
The elements of the Control Head (with reference to the identifiers above) are:
1) LCD Screen. As long as the Commander P2 system is powered on, the LCD
screen normally displays the compass heading, rudder angle, and mode of
operation; it can also be displaying desired heading, system status, other
information, and various menus. The overall set of items being displayed
changes in response to the various command buttons listed below (the screen
shown above is the initial screen, which appears for a few seconds after
Power On).
2) STANDBY/ON/OFF button. To power on the system, press and hold this button
until the LCD screen lights up (with the introductory display shown above), and
then release the button. The Commander P2 can always be put into STANDBY
mode, by pressing and holding this button for approximately ½ second; it always
powers up in STANDBY mode. While in STANDBY mode, the autopilot will not
exert any control over your vessel. This button will also turn off the autopilot
when pressed and held for approximately 2 seconds. During regular operation,
double-pressing this button brings up (or cancels) the Standby menu.
3) PORT ARROW button. Pressing and maintaining this button while in POWER
STEER mode moves the rudder to port for as long as the button is held.
Pressing and maintaining this button while in AUTO, NAV, WORK or WIND
modes allows you to avoid obstacles in the vessel’s path, by turning to port.
Releasing the button automatically recovers your original Heading, Track or Wind
Angle.
4) TURN button. Pressing this button once while in AUTO or WORK modes
queues the default pre-programmed turn; in WIND mode, it queues a Tack or
Gybe turn. Subsequent presses of the TURN button scroll through all of the
available turn-types. The pre-programmed turn sequence is then initiated by
pressing either the PORT or STARBOARD ARROW button to indicate the
direction in which the turn will be executed. See Default Turn on page 112 for
more details on setting the default turn from the Special Turns available.
5) STARBOARD ARROW button. Pressing and holding this button while in
POWER STEER mode moves the rudder to starboard for as long as the button is
held. Pressing and maintaining this button while in AUTO, NAV, WORK or
WIND modes allows you to avoid obstacles in the vessel’s path, by turning to
starboard. Releasing the button automatically recovers your original Heading,
Track or Wind Angle.
6) FUNCTION (Fn) button. This is a multi-function button:
• On all vessels except sailboats, this button invokes WORK mode while in
AUTO or NAV modes. Double-pressing the button will bring up (or
cancel) the Work mode menu.
• If the Commander P2 is installed on a sailboat, this button invokes WIND
mode while in AUTO mode. Double-pressing the button will bring up (or
cancel) the Wind mode menu.
• Pressing this button when an alarm condition occurs in the autopilot
suppresses the alarm.
• This button is also used during Dockside Setup to initiate the automatic
learning features of the autopilot.
7) COURSE CHANGE knob. This is used in several ways:
• In POWER STEER mode, one ‘click’ changes the rudder angle by
approximately ¾ of a degree. A quick spin moves the rudder
approximately 7 degrees.
• In AUTO mode, turning the knob one ‘click’ will change the commanded
course by 1 degree. A quick spin of the knob changes the course by 10
degrees.
• The knob is also used to change parameters in the various menus.
8) POWER STEER button. Pressing & holding this button places the autopilot into
POWER STEER mode. This mode allows you to steer the vessel by using the
COURSE CHANGE knob, or by pressing and holding the PORT or STARBOARD
ARROW buttons. A double-press of this button brings up (or cancels) the Power
Steer mode menu.
9) AUTO button. Pressing & holding this button places the autopilot into AUTO
mode, and then the autopilot will automatically control your vessel’s steering
system so as the keep the vessel on the Heading that you select with the
COURSE CHANGE knob. Obstacles can be avoided by using the PORT and/or
STARBOARD ARROW buttons. A double-press of this button brings up (or
cancels) the Auto mode menu.
10) NAV button. Pressing & holding this button places the autopilot into NAV mode,
and then the autopilot will steer your vessel from NMEA 0183 data provided by a
GPS, Chartplotter, or some other compatible Navigation System. A double-press
of this button brings up (or cancels) the Nav mode menu.
• To access a particular operating mode menu, double-press the button associated with
that menu (e.g., the NAV button for the NAV mode’s menu).
• To quit viewing a particular operating mode menu, double-press the associated button
again, or wait about 10 seconds. The display will then revert to the active display of
whatever mode the Commander P2 is operating in.
Using the operating mode menus is fully described in the related sections, later in this
manual; see the Basic Operations chapter for Standby Mode, Power Steer Mode, Auto
Mode , & NAV Mode (pages 111, 114, 116 & 120 respectively), and the Advanced
Operations chapter for WORK Mode (page 135) & WIND Mode (page 138).
Accessing & using the Dockside Setup Menu is described in the next section.
All menus are arranged with parameter names on the left side of the screen, and the current
value for each parameter on the right side.
Note that in each menu, one item is always highlighted – it indicates which parameter is
currently selected (for example, see the “Default Turn Fishzag” line in the figure above).
You can move the highlight to other items on the menu by pressing the PORT ARROW
button (moves the highlight up) or STARBOARD Arrow button (moves the highlight down).
Some menus have more items than can be shown on a single screen. In this case, when the
highlight has been moved to the last item on a screen, each subsequent press of the
STARBOARD button will cause the menu will scroll up by one item, revealing a new high-lit
item. Similarly, when the highlight has been moved to the first item on a screen, each
subsequent press of the PORT button will scroll the menu down one item. These long menus
are arranged in a circular fashion, so that the scrolling action can be carried on indefinitely.
Use the COURSE CHANGE knob to change the value of the currently high-lit parameter. For
parameters with numbered values, a clockwise turn of the knob will increase the value;
counter-clockwise movements will decrease the value. Non-numerical values are generally
arranged in a circular list for ease of use.
Note that every time a menu is accessed, there is a little icon at the top of the display that
looks like the COURSE CHANGE knob, but with a line drawn through it. This is a reminder
that the COURSE CHANGE knob is not available for its normal function of changing the
vessel’s course – because the knob is now being used to change parameter values.
All menus – except Dockside Setup – have a time-out feature that triggers after about
10 seconds, if no button presses, or movements of the COURSE CHANGE knob, are
detected during that time-out interval.
When a menu times out, the display reverts to the previously active display, just as though
you had double-pressed the menu button again.
Alarm Clear
Whenever an alarm or error message occurs on the Commander P2, an audible alarm will
sound, both at the SPU & at the Control Head, and a message will be displayed on the LCD.
The alarm will remain activated until the condition that caused it is remedied, or the alarm is
cleared manually by you.
To clear the alarm manually, press the Fn button once. If the condition that caused the
alarm remains, the alarm will reappear after approximately 20 seconds.
4) After a second or two, the display will show the Dockside Setup menu. Note that
a large D (which is the indicator that the system is in Dockside Setup) appears in
the upper left portion of the display.
• when you exit it, the P2 system performs a full Power-On sequence, which ends up in
STANDBY mode.
Many of the items listed in the Dockside Setup menu are not simple parameters, but instead
are automated scripts (sequences of pre-defined steps) that perform a variety of functions
and system tests. The letters Fn on the right hand side of the display identify the items that
are scripts. To activate the associated script, press the Fn button.
Reset
Caution! Pressing the Fn button when this item is highlighted will reset ALL
parameters in the entire autopilot system back to the factory default settings. This means
any configurations or adjustments you have already made WILL BE LOST. Use this feature
only on the advice of an authorized ComNav service representative.
Vessel Type
Set this to most closely match the type of vessel that the autopilot is installed on. The system
then automatically uses a set of steering parameters that have been found to work
reasonably well with typical vessels of the chosen type.
Setting Vessel Type Comments
Choose this setting for full displacement vessels
Displ Full Displacement that do not plane or rise out of the water at cruising
speed.
Choose this if your vessel rises partially out of the
Semi Semi-Displacement
water at cruising speed.
Choose this for vessels that are mostly out of the
Plane Planing Hulls
water at cruising speed.
Choose this for planing-hull vessels with outboards
or stern-drive legs. If you are using a reversing
motor pump, the pump will operate at a slower
Stern Stern-drive
speed when the autopilot is using the Hi steering
parameters. This will result in smoother steering
and rudder movements.
Sail Sailboats For sailing vessels of all types.
Compass Setup
Pressing the Fn button when this item is highlighted tells the Commander P2 to verify the
Analog Compass connections. If the connections are found to be correct, the autopilot will
then query whether you want it to do an automatic compensation of the compass for
Magnetic Deviation. See the Setup Procedures on page 92, and the Compass
Compensation procedures on page 100 for full details.
Drive Setup
Pressing the Fn button when this item is highlighted starts a script in which the Commander
P2 automatically determines the orientation of the rudder follower, measures the physical
rudder limits, figures out what kind of steering system (i.e. reversing motor, solenoid, etc) is
installed, and then tests all these to make sure everything is operating properly. This is
explained more fully under Setup Procedures on page 92.
Exit
Press the Fn button to exit the Dockside Setup menu and restart the autopilot in STANDBY
mode. Alternately, you can press and hold the red STANDBY/ON/OFF button to shut off the
autopilot.
3) Press the Fn button. A new screen will appear. This is where you choose
whether you want to activate the External Alarm Output for all alarms and error
messages, or just when the Watch Alarm has not been answered. Note: The
autopilot will not allow you to change the Alarm O/P without choosing either “All”
or “Watch”. If necessary, it will bring up the option screen before it allows you to
move the highlight off of “Alarm O/P”.
4) Press the Fn button to get back to the Dockside Setup menu. You can now
move the highlight to a different parameter.
Thrust Type
Thrust MIN
Thrust MAX
If the optional CT7 Thruster Interface is installed with your Commander P2 system, you will
need to make adjustments to these settings. Complete instructions are included with the CT7
Thruster Interface.
Language
This parameter allows you to set the language used for almost all menus & messages that
appear on the Control Head.
Note that a few items remain in English at all times, typically where there is no simple
translation for that item. Also, the word “Language” on the menu is always shown in English.
Choices are as follows:
• English
• Français
• Español
• Íslenska
• Italiano
Setup Procedures
Once your Commander P2 autopilot system is installed, you must set it up, before you can
use it.
• First, you must tell the P2 what type of vessel you have, and then have the P2 determine
the characteristics of the Rudder Drive mechanism on the vessel.
• Then, you must tell the P2 what type of Compasses it will be using, and have it verify that
it can use those compass(es). Then you must compensate & calibrate all your
compasses.
Vessel Type
1) Access the Dockside Setup menu
• Press and hold the Fn button and the TURN button. Then turn the power on by
pressing the STANDBY/ON/OFF button.
• Hold all three buttons activated until the software version numbers (see page 81) are
displayed, then release them.
• After a second or two, the display will show a large “D” in the upper left portion of the
display, and the Dockside Setup menu will be shown on the screen.
2) Set the Vessel Type according to the chart given in the Vessel Type table (page 87).
Drive Setup
3) Begin the Drive Setup function
In the first part of this automated script, the Commander P2 determines the orientation of
the rudder follower, and where the physical limits of the rudder travel are.
• If you are not still in the Dockside Setup menu, enter it.
• Move the menu highlight to “Drive Setup”, and then press the Fn button, to start
automated script.
• Begin by manually moving the rudder all the way to starboard when prompted. Do
not be concerned if the rudder angle indicator shown on the display appears to go in
the opposite direction. The Commander P2 will sort that out shortly.
Be sure to move the rudder all the way to the physical stops.
The speed at which you move the rudder does not matter, nor does it matter if you
move the rudder back and forth a bit when it reaches the physical stops, so as to be
sure it has reached those stops.
The autopilot will record the “all the way” position – as measured by the Rudder
Follower – and will ensure, in normal operation, that the rudder is always stopped a
couple of degrees shy of this position, to avoid pounding against the stops.
• Do so – again, all the way to the physical stops, at any speed you like – then press
the PORT ARROW button.
The Commander P2 will quickly measure the rudder position again, and then prompt
you to move the rudder to the centre position.
• Do so - again, the speed at which you move the rudder does not matter, nor does
some back & forth movement at the centre position. Be sure the rudder is at the
centre position, this time.
Note: these tests also tell Commander P2 how you have wired the Rudder
Follower input, so that the rudder angle indicator on the screen will display
correctly port-wise & starboard-wise movements & positions of the Rudder.
5) Now press the Fn button on the Control Head, to go to the next phase of the Drive Setup
process.
1. First, bleed the manual portion of the steering system (Helm pump, lines & steering
cylinder), according to the manufacturer's instructions. When you have completed
bleeding the manual system, leave the equipment that you used (funnels, catch cans,
etc.) attached to the hydraulic system.
2. Check that the highest hydraulic reservoir in the system is completely filled; top it up,
if necessary. If possible, use a bottle of your system’s hydraulic oil & a piece of
plastic tubing to add extra capacity to the highest reservoir (see the figure below). If
you have a helper, have them watch the oil level in the highest reservoir, and refill it
when necessary.
3. Turn the steering wheel hard against the stop, to press as much oil as possible into
the system. The hydraulic cylinder rod should now be fully extended in one direction.
4. To bleed the Reversing Pump, you will need to extend – using the autopilot – the
cylinder rod in the other direction, and back again, repeatedly, until all air is removed.
Open one bleed screw (or nipple) on the hydraulic cylinder and close the other.
Normally, you close the bleed screw closest to the end of the rod that is now
retracted, and open the bleed screw closest to the rod end now extended (see
Figure 73). Be sure to position the catch can under the open bleed screw, first.
5. Position yourself so that you can see the hydraulic cylinder while operating the
Commander P2 Control Head. You can move the steering cylinder rod with the P2’s
Drive outputs, by pressing either the PORT or STARBOARD ARROW button on the
Control Head.
6. Using Control Head, extend the rod as far as it will travel in the other direction. The
Autopilot should stop driving the cylinder shortly after the rod fully extends.
7. Check the steering system’s highest reservoir; re-fill, if necessary.
8. Close the opened bleed screw, re-position the catch can, and open the other screw,
so that the cylinder will be bled when the rod is extended in the original direction.
9. Use the Control Head to fully extend the cylinder rod to the other side.
10. Check/re-fill the highest reservoir.
11. Repeat steps 6 through 10 at least ten times, until all air has been removed from the
cylinder and lines – that is, no air bubbles appear along with the oil coming out of the
opened bleed screw, or trapped in the oil.
12. Close all bleed screws. Clean up any spills of oil and wipe fittings clean. Move your
funnels, catch cans, etc. away from the steering system.
13. Use the Control Head to extend the rod fully in one direction and then the other.
14. Check for leaks by looking for spilled hydraulic fluid near, or on, fittings and cylinders.
When all Bleeding is done, press the Fn button on the Control Head, to carry on with the
Drive Setup.
8) Press the STARBOARD ARROW button to return to the Dockside Setup menu.
9) Exit the Dockside Setup menu.
1) If you are not already in the Dockside Setup menu, enter it.
2) Verify that the selected compass type is properly connected, and can be read.
Select “Compass Setup” on the menu, then press Fn. A “Wait …” screen will be
displayed on the screen for a few seconds, and then the results of the “search” will be
displayed, along with an option to “compensate now …” or “set North now …” (the type of
compass shown & the “compensate” option will depend on what you entered for “An.
Comp. Type”).
• If the Commander P2 system could not find a compass that matches with the type
you have selected in step 1), it will give the following error message at this point (the
type of compass shown will depend on what you entered for “An. Comp. Type”):
Check your installation to be sure that the compass is wired correctly. Fix any
problems, and re-start at step 1).
⇒ If the Commander P2 system still cannot find any installed analog compasses,
contact your ComNav Dealer for help.
3) Press the PORT ARROW button, to skip the compass compensation & calibration
process (this can not be done while still tied up at the dock).
4) If you have installed more than one type of Analog Compass, and/or a 45° Compass
Transducer, repeat steps 1) through 3) for all such compasses.
5) Exit the Dockside Setup menu.
Caution! Be sure to keep a proper lookout for other vessels, and any hazards,
while doing any of the circle turns & other manoeuvres described below.
Compass Compensation
The specific procedure you will follow depends on the type(s) of compasses you have
installed. Each is described below.
Note: during all these procedures, the INVALID HEADING alarm may
occur. You can cancel any such alarm, or leave it active.
Magnetic Compass Sensor
If you have a magnetic compass with a ComNav Magnetic Sensor attached, the compass
must be properly compensated for deviation. It is recommended that a professional compass
adjuster do this.
Once the compensation is completed, follow the instructions below to synchronize the
Magnetic Sensor with the Earth’s Magnetic North direction:
1) Power up the autopilot. Double-press the STANDBY/ON/OFF button to bring up the
Standby menu. Select “Compass Source”, and make sure it is set to “Analog”.
2) Shut off the autopilot, then power it up in the Dockside Setup menu.
3) Ensure that the “An. Compass Type” is set to “Mag”.
4) Select Compass Setup & press the Fn button.
5) After the Commander P2 has auto-detected the compass, it will ask you if you want
to SET NORTH NOW? (see Figure 77). Press the STARBOARD ARROW button.
Manually steer the vessel so that it is pointing to Magnetic North. Hold it on that
heading and push the Fn button. The Commander P2 will store the current heading
and reference it as 000° Magnetic. When this is done, the Commander P2 will
automatically return to the Dockside Setup menu.
6) Highlight “Exit” and then press the Fn button. After a brief pause the autopilot will
restart and automatically go into STANDBY mode.
7) Now do the Compass Calibration procedure, on page 104.
• If you do not have an HRS with your Fluxgate Compass, skip to the Fluxgate Compass
procedure, on the next page.
1) Power up the autopilot. Double-press the STANDBY/ON/OFF button to bring up the
Standby menu. Select “Compass Source”, and make sure it is set to “Analog”.
2) Shut off the Autopilot system.
3) Loosen the white plastic screw on the top of the Heading Rate Stabilizer, by
approximately 3 turns. This tells the HRS, the next time it is powered up, that you
want it to perform its own internal auto-compensation procedure.
4) Power up the autopilot, in the Dockside Setup menu.
5) Ensure that the “An. Compass Type” parameter is set to “HRS”.
6) Select Compass Setup & press the Fn button.
7) You will see the words Reading Compass on the display, and then CAN NOT READ
HRS.
8) Manually steer the vessel in a circle. You will need to do at least 2 full circles.
You may choose to steer either to port or to starboard. It doesn't matter which way,
as long as you do not reverse direction during the procedure.
Boat speed does not matter either – instead, the speed should be high enough to
hold a constant rate of turn of about 2 to 3 degrees per second, meaning that the full
circle should take between 2 & 3 minutes.
9) After 2 or more full circles, press the PORT ARROW key, to end the HRS
compensation procedure, and go back to the Dockside Setup menu.
10) Screw the plastic screw on the top of the HRS all the way in again. Be cautious not
to over-tighten it.
11) Proceed on to step 4) of the Fluxgate Compass compensation procedure (see the
next page).
• If, during the Fluxgate procedure, a CAN NOT READ HRS message appears, then the
HRS did not successfully auto-compensate.
◊ You should first try repeating the procedure above, but go through more turns then
you did on the first try. You may also have to relocate the compass and/or HRS, and
then repeat the steps above.
◊ If you continue to encounter difficulties, please contact your ComNav Dealer for
assistance.
Fluxgate Compass
1) Power up the autopilot. Double-press the STANDBY/ON/OFF button to bring up the
Standby menu. Select “Compass Source”, and make sure it is set to “Analog”.
2) Shut off the autopilot, then power it up in the Dockside Setup menu.
3) Ensure that the “An. Compass Type” is set correctly for the type of Fluxgate
Compass that you are using.
◊ If you have a Heading Rate Stabilizer, the parameter should always be “HRS”, no
matter which type of Fluxgate you have.
4) Select Compass Setup & press the Fn button.
5) After the Commander P2 has auto-detected the compass (or HRS), it will prompt you
whether or not you want to compensate it. Press the STARBOARD ARROW button.
• If after several turns, the display does not say “Compensation OK”, or if the following
message is displayed, relocate the compass and begin the procedure over.
• If you continue to encounter difficulties, please contact your ComNav Dealer for
assistance.
Compass Calibration
Although your compass(es) are now compensated for Deviation, they may not be giving a
correct reading just yet. Any or all of your compasses may still have an individual fixed offset,
so you must tell the Commander P2 SPU what each one’s calibration value is.
Calibration is a simple matter of synchronizing each compass’s directional readings, as seen
by the SPU, to the actual Magnetic direction values of the Earth’s magnetic field.
Note: NMEA compasses (e.g., the ComNav Vector G2/G2B GPS
Compass) typically do not require on-the-boat calibration. You should
refer to the Installation & Operation manual that came with your NMEA
compass to verify this, however.
Even if yours does, the calibration value will not be set or stored in the
Commander P2, but rather in the compass itself, so you should skip the
steps below, and follow the instructions that came with the NMEA
compass.
To do calibration:
1) Bring the vessel onto a known bearing and maintain it there by steering manually.
The autopilot should be in STANDBY mode.
2) Double-press the STANDBY/ON/OFF button to bring up the Standby menu. Select
“Compass Source”, and set it to the correct value for the first of your compasses:
Sea Trials
Sea Trials allow you to test out the basic functions of the autopilot under way, and to
fine-tune the steering parameters for best performance. The goal is to achieve accurate
course keeping, and smooth, timely changes of heading without excessive movements of the
rudder.
Every vessel has unique design dynamics. These change depending on speed, loading, and
sea conditions. The Commander P2 Advanced Autopilot System uses advanced steering
control software – ComNav’s unique & powerful Intelligent Steering Technology, or IST –
which has a number of parameters that can be tailored to suit different vessels. Collectively,
these are often referred to as “the steering parameters”.
There are two parameter groups, one group for “Lo” vessel speeds and one group for “Hi”
vessel speeds. These group labels are chosen because speed is often the single biggest
factor in vessel dynamics.
The Commander P2 has been tested on a wide variety of vessels of different types and sizes.
The default settings for the steering parameters – for each Vessel Type listed in the Dockside
Setup menu – are average values derived from testing, and provide a good starting place for
most boats of the same type.
During Sea Trials you will make adjustments to some of these parameters to suit your
particular vessel.
Initial Sea Trials should be done in relatively calm conditions.
Note: most of the steps performed here require that you be familiar with
basic operation of the Commander P2 system (see page 111).
Familiarize yourself with the typical response of an autopilot to a heading change, as shown
in Figure 2 on page 21. Then follow the steps below to begin tuning your autopilot.
Note: All of the parameters that are adjusted below are found in the Auto menu
(see page 117).
Once the Commander P2 is steering satisfactorily, make a note of the steering parameters in
use and record them at the back of this book in the User Notes & Settings chapter.
• If the vessel stops turning before the new heading is reached and then approaches it
slowly, either
◊ increase Rudder Gain by 1 level
or
◊ decrease the Counter Rudder setting by 1 level
• If the vessel overshoots the new heading, and then makes several turns across the
new heading before settling down, either
◊ decrease the Rudder Gain by 1 level
or
◊ increase the Counter Rudder setting by 1 level
• If the vessel approaches the new heading, shies away, then approaches & shies
away again
◊ decrease the Counter Rudder by 1 level.
10) Continue making 40° course changes and adjusting Rudder Gain and Counter Rudder
until the vessel settles smoothly onto the new course without excessive overshoot.
11) Repeat the above adjustments on several different headings until you get consistent
results.
• Observe the wake of the boat while maintaining a straight course in AUTO mode. This is
one of the best indications of how well the autopilot is steering.
• The vessel should come on to course smoothly after course changes are made. Any
undershoot or overshoot can usually be observed in the wake.
• Once the Commander P2 system is performing well in calm conditions, you will find that
you will only need to make small changes to the steering parameters to handle a wide
variety of sea conditions.
• Generally speaking, Rudder Gain and Counter Rudder settings for High speed will be
less than those for Low speed.
• As the seas get rougher, you will probably need to increase the Rudder Gain one or two
levels.
• In very rough conditions, you may want to reduce the Counter Rudder setting as well as
increasing the Rudder Gain.
• In quartering seas, you may wish to increase Rudder Gain and the Seastate setting. This
will allow the boat to yaw a bit more as it comes off of the waves, but typically the vessel
will come back onto course with minimal rudder movement. Increasing the Seastate
setting can reduce wear on the steering system, because it will not be working so hard.
• Change Turn Rate as required to maintain safe turning rates for given sea conditions.
Basic Operations
Basic Operations
This chapter describes the basic modes of operation of the Commander P2 Advanced
Autopilot system, and shows you how to use them.
Standby Mode
The autopilot always turns on in STANDBY mode. In this mode, the autopilot displays the
vessel’s heading and the rudder angle, but has no control over the steering of the boat.
Beside the heading value is an indicator as to whether the directional value is in Degrees
Magnetic or Degrees True. This is determined automatically by the Commander P2, based
on the type of Compass Source – all analog compasses are in Magnetic, while NMEA
compasses may be in Magnetic or True, depending on how they are configured (see
page 166 for more details).
⇒ This indicator appears in all operating modes, whenever the vessel’s heading is
being displayed.
The large “S” in the upper left corner of the display indicates that the system is in STANDBY
mode.
To switch to STANDBY mode from any other mode, press the red STANDBY/ON/OFF button
for approximately ½ second. As soon as the large “S” appears, the vessel will be under
manual control.
Standby Menu
The Standby menu consists of a number of items that have a general bearing on how the
autopilot operates. To access the Standby menu, double-press the red STANDBY/ON/OFF
button.
Station Lock
The Commander P2 system can accommodate up to three Control Stations – one main
Control Head, and any combination of Control Heads & Remotes on the two AUX ports.
One of these Control Stations is always in control, and the others are simply repeater
stations. You can take command with any of the repeater stations by simultaneously
pressing the PORT and STARBOARD ARROW buttons on the repeater.
However, to prevent unauthorized personnel from doing this, the main Control Head can lock
out all of the others. Station Lock must be changed to Unlock before the repeater stations
can take command. For more detail, refer to Station Lock/Unlock in the Advanced
Operations chapter of this manual.
Default Turn
The Commander P2 System has a number of Special Turns pre-programmed into it. The
variety of turns available depends somewhat on the system configuration and what mode you
are operating in.
Set the Default Turn parameter to the type that you are likely to use most often. Then, when
you press the TURN button to initiate a Special Turn, the default turn will be the first one
offered. See WIND Mode in the Advanced Operations chapter for more details.
Compass Source
There are a number of separate inputs for different types of compasses that may be used
with the Commander P2 system. You may elect to have more than one type connected at
the same time. This menu item allows you to switch from one to another at any time.
The selected input can be the same one used for the Navigation data source (see page 121),
and/or the Speed source (see page 119).
Backlight Level
There are 9 levels of backlighting available, numbered 0 through 8.
Level 8 offers the brightest possible backlight. Each level below 8 offers a correspondingly
lower level of backlight.
Level 0 is completely off (no backlighting). To change from Level 0 to any other level,
double-press the STANDBY/ON/OFF button to bring up the Standby menu. The screen will
temporarily light up with level “3” brightness, so that you can see the menu.
For colour Control Heads, the screen automatically changes to a “night” colour scheme (see
scheme “C” below), whenever the backlight level is set to “1”, “2”, or “3”.
Watch Alarm
The Commander P2 has a built-in Watch Alarm. This menu item allows you to turn on the
Watch Alarm and set how much time is allowed to elapse before the alarm goes off. This
menu item is “password protected” to prevent unauthorized personnel from changing the
Watch Alarm parameters. See Watch Alarm in the Advanced Operations chapter of this
manual for complete details on setting the Watch Alarm, and the password.
Fishzag Time
This sets the time interval between course changes while executing the special Fishzag turn.
The units are seconds, and each click of the COURSE CHANGE knob will change the
interval by thirty seconds. See Fishzag in the Advanced Operations chapter.
Battery
This is a read-only display that cannot be changed. The number shown is the battery voltage
as measured at the Signal Processor Unit.
The COURSE CHANGE knob can also be used to move the rudder in POWER STEER
mode. Each “click” of the knob will move the rudder a finite amount.
Auto/Nav Limits
The Auto/Nav Limits are essentially the same as the Power Steer Limits detailed above, but
they are in effect only when the autopilot is in AUTO or NAV modes.
RAI Offset
The RAI (Rudder Angle Indicator) display at the bottom of the autopilot display may require a
slight offset adjustment in order to read zero degrees when the vessel is moving in a straight
line. This is a fairly common scenario and may be due to vessel loading or design, rudder
design or function, or the installation of the Rudder Feedback Unit. For example, if the vessel
is traveling in a straight line, but the RAI reads 2° to starboard, adjust the RAI Offset to port
so that the RAI display reads zero.
4
SPU firmware versions before 3.05 allowed the Rudder to be moved in Standby mode, with a Jog Lever, but this feature
was disabled in that version & onwards, for safety reasons. The parameter name in the menu was not changed, however.
Auto Mode
In AUTO mode, the Commander P2 will steer the vessel on your commanded heading.
To enter AUTO mode, press and hold the AUTO button for about a half- second, until a large
letter “A” is shown in the upper left portion of the display. The Commander P2 will start to
steer the vessel to the heading that the vessel was on at the moment that AUTO mode was
entered.
When in AUTO mode, the vessel’s actual heading is still shown in large letters in the middle
of the LCD screen, but now there is also another heading display in smaller digits shown in
the top-center portion. This is the “commanded” course.
To change the commanded course, use the COURSE CHANGE knob. A clockwise turn will
result in an increase of the vessel’s heading, and a counter-clockwise turn will decrease the
heading. The Commander P2 will bring the vessel around to the new commanded course at
the rate of turn specified for Turn Rate in the Auto menu.
Each click of the knob will change the commanded course by one degree.
Rapidly spinning the knob will result in 10-degree jumps in the commanded course.
In AUTO mode, you can “dodge” quickly around obstacles, and automatically return to your
original Heading. See Dodge, on page 129, and Jog Lever Turns on page 132, for more
information.
You can limit the maximum amount of rudder travel in AUTO mode by turning on the
Auto/Nav rudder limits. Turning them on, and adjusting them to suit, is done in the Power
Steer menu (see page 115).
⇒ The Commander P2 has an automatic Off-Course Alarm that will be activated should the
vessel fall off the commanded heading, in AUTO mode, by more than 20°. There is a
32 second delay on this alarm.
Auto Menu
The Auto menu contains the main “autopilot-control” steering parameters. To access the
Auto menu, double-press the AUTO button.
Rudder Gain
Rudder Gain is a measure of the amount of corrective rudder that will be applied for a given
course error. The Commander P2 is able to accommodate a wide range of rudder gains, but
restricts the user to a certain portion of this range, depending on the type of vessel the
autopilot is installed on.
Note that there are two numbers shown for Rudder Gain. The number on the left is the value
used when the autopilot is operating in LO speed. The number to the right is the value used
when the autopilot is operating in HI speed.
Note that if the autopilot is in LO speed, only the low speed rudder gain will change when you
rotate the COURSE CHANGE knob; the high speed rudder gain value will be shown in a grey
tone. Similarly, if the autopilot is operating in HI speed, the COURSE CHANGE knob will
only affect the high speed rudder gain value, and the low speed value will be shown in grey.
The parameter values do not have any units.
The following diagram provides a general guide to setting Rudder Gain:
Counter Rudder
Counter Rudder is a measure of how much rudder is applied for a given rate of change in
course error. If the course error is increasing, the counter rudder adds to the rudder
correction, and if the course is decreasing the counter rudder subtracts from the rudder
correction applied.
Like Rudder Gain described above, there are two numbers shown; one for LO speed, and
one for HI speed.
The parameter values do not have any units.
The following diagram provides a general guide to setting Counter Rudder:
Seastate
The Seastate control tells the autopilot how much deviation from the set course to allow
before taking corrective action.
Seastate should be set according to sea conditions. As conditions worsen, the Seastate
setting can be increased. This may result in slightly worse steering performance, but will
reduce the amount of rudder movement and strain on the steering system.
This parameter’s units are in total degrees on either side of the set course, so a value of 1 will
allow the vessel to change up to 0.5° of heading on either side of the set course before
bringing it back on course. The maximum value is 10°.
There is also an Automatic Seastate Control feature that will monitor and adjust the Seastate
setting for you. To activate this, highlight “Seastate” in the menu and turn the COURSE
CHANGE knob counter-clockwise until the value reads “A”.
There are two Seastate settings; one is for LO speed operations and one is for HI speed
operations.
Turn Rate
Varying the Turn Rate parameter controls the maximum rate at which the vessel may make a
course change (in AUTO or NAV modes), return to its original heading after a dodge
manoeuvre, or execute a Special Turn. Factors such as speed, load, hull characteristics and
weather conditions may limit the maximum achievable turn rate.
This parameter’s units are in degrees per second. Up to 1.5 °/sec, the value increments by
0.1° per click of the COURSE CHANGE knob; between 2.0 °/sec to the maximum of
20.0 °/sec, it changes by 1° per click.
There are two Turn Rate settings; one is for LO speed operations and one is for HI speed
operations.
Parameter Set
The Commander P2 gives you the ability to store two sets of steering parameters, labelled
“Hi” (high) and “Lo” (low). This allows for best performance under varying vessel speeds
and/or loading conditions.
The autopilot can be set manually to use either the Lo or the Hi settings. There is also a
selection for “Auto”. If “Auto” is chosen, the autopilot will automatically switch from Hi to Lo,
or vice-versa, depending on the vessel’s speed. For “Auto” to work, the autopilot must be
connected to an NMEA 0183 Navigation System that outputs speed information. The Speed
Trip Point, described below, governs the point at which the switch is made.
When the Commander P2 is in AUTO or NAV mode, it always indicates which steering
parameter set is in effect. This is shown just to the left of the Rudder Angle Indicator, and
consists of a small box shape with either H for Hi or L for Lo in it. If the parameter set is set
to Auto, then the word “AUTO” also appears in the box.
Speed Source
The Commander P2 can obtain information about the vessel’s speed from a variety of
sources that provide NMEA 0183 data outputs, at either the NAV1 or NAV2 inputs on
connector J9. This menu item is used to select which of the two inputs the autopilot will use.
The selected input can be the same one used for the Compass source (see page 112),
and/or the Navigation data source (see page 121).
Thruster Assist
Thruster Gain
These two parameters are only available when the Thrust Type parameter (see page 91) is
not set to “None”. Complete instructions are included with the CT7 Thruster Interface.
NAV Mode
In NAV mode, the Commander P2 Advanced Autopilot system can use steering information
from an external NMEA 0183 Navigation System, to steer to a destination, or along a route of
waypoints leading to a final destination.
In NAV mode the Commander P2 uses its own compass (or the Navigation System) as its
primary source of heading for course keeping, while the steering data received from the
Navigation System is used to calculate the commanded heading to the destination or next
waypoint.
To activate NAV mode:
• Press the NAV button on the Control Head until the letter “N” appears in the upper
left portion of the display, indicating NAV mode (shown below is the Normal NAV
mode display – see page 128 for the Alternate display).
• The Waypoint ID, Range, Bearing, and cross-track error (XTE), as provided by the
Navigation System will be shown on the Control Head display.
Note: some Navigation Systems do not provide all of this information. In
such cases, the display will show dashes ( - - - ) or “NONE” in place of any
missing data.
In NAV mode, you can “dodge” quickly around obstacles, and automatically return to your
original Track. See Dodge, on page 129, and Jog Lever Turns on page 132, for more
information.
You can limit the maximum amount of rudder travel in NAV mode by turning on the Auto/Nav
rudder limits. Turning them on, and adjusting them to suit, is done in the Power Steer menu
(see page 115).
⇒ The Commander P2 has an automatic Off-Course Alarm that will be activated should the
vessel fall off the commanded course, in NAV mode, by more than 20°. There is a
32 second delay on this alarm.
Nav Menu
The Nav menu contains a number of parameters used when operating the autopilot in NAV
mode. To access the Nav menu, double-press the NAV button.
Nav Source
Set Nav Source to the SPU’s input connection (NAV1 or NAV2) that the external Navigation
System is connected to. The autopilot will then look at that input when in NAV mode to
obtain the bearing and course-to-steer information.
The selected input can be the same one used for the Compass source (see page 112),
and/or the Speed source (see page 119).
Correction
If the vessel is not directly on track when in NAV mode, there are three ways it can arrive at
the waypoint:
Max Correction
When activating pre-stored routes with a large amount of initial cross track error, the autopilot
will steer the boat at almost 90° to the track, in order to get back on track as fast as possible.
In certain circumstances, this can appear as though the vessel is moving away from the
desired waypoint. Setting Max Correction to something less than 90° can minimize this
phenomenon.
Test this out so as to be familiar with it, by performing the following steps:
1) Change “Correction” in the Nav menu to “CTS”
2) Make sure the Navigation System is turned on and that a waypoint is programmed in.
3) Switch the autopilot to STANDBY mode and manually steer the vessel away from the
waypoint track by a few hundred meters or more.
4) Place the Commander P2 into NAV mode by pressing and holding the NAV button
until the unit beeps and the letter “N” appears in the upper left portion of the display.
5) Observe the commanded heading on the Commander P2 display. It should match
the bearing reported by the Navigation System.
• If the vessel seems to be continually falling off course away from the track, you
need to change “XTE Sense” (cross-track error sense) in the Nav menu from
“Norm” (normal) to “Rev” (reverse).
The course steered when Correction is set to “XTE” may not be the most efficient in terms of
overall distance traveled.
If there is a large cross-track error, the autopilot may overshoot the intended track. This is a
function of turn rate, vessel speed, and position updates received from the Navigation
System. For best performance, it is always best to minimize any cross-track error before
putting the autopilot into NAV mode.
The total number of degrees that the autopilot will correct the heading received from the
Navigation System as it tries to bring the vessel back on track is limited to the value set for
“XTE Limit” in the Nav menu.
When steering along a track, the Commander P2 tries to minimize cross-track error by
steering to a heading that lies between the perpendicular to the track and the destination
waypoint. The farther you are off track, the closer to the perpendicular the heading will be.
As you come closer to the track, the heading of the vessel will change closer to the heading
of the track. When you are on-track, the vessel’s heading and the track heading will be
identical.
The total number of degrees that the autopilot will correct the heading received from the
Navigation System as it tries to bring the vessel back on track is limited to the value set for
“Max Correction” in the Nav menu.
You can test out how well the Commander P2 steers along a track by following these steps:
1) Make sure the Navigation System is turned on and that a waypoint is programmed in.
Usually this means selecting a waypoint from a list and pressing the ”GOTO” button.
2) Steer the boat close to the waypoint track.
3) Put the Commander P2 in NAV mode by pressing and holding the NAV button until
the unit beeps, and the letter “N” appears in the upper left portion of the display.
4) Observe the vessel’s response for several minutes.
• If the vessel seems to be continually falling off course away from the track, you
need to change “XTE Sense” (cross-track error sense) in the Nav menu from
“NORM” (normal) to “REV” (reverse).
5) Verify correct operation by steering back to the original track and then putting the
autopilot into NAV mode again.
6) Observe the vessel’s response as before. If the vessel is wandering back and forth
but there are no alarms on the autopilot or Navigation System, the most common
cause is poor signal quality in the sensor or antenna wiring of the Navigation System.
This may be due to:
• Improper grounding
To change back to the normal display (see page 120), press the NAV button again.
In the Alternate NAV display, cross-track error is shown graphically by the boat icon being
located to the left or right of the centerline. The position is proportional to the amount of
cross-track error. Note the small numbers in the lower corners of the highway display.
These indicate the scale of the display. There are four scales that can be shown on the
highway display: 0.2, 0.5, 1.5, and 3.0 nautical miles. The scale changes automatically to
give the best resolution.
Dodge
When in AUTO, NAV, WORK or WIND modes, you can use the PORT and/or STARBOARD
ARROW buttons to avoid (“dodge around”) an obstacle in the water.
Pressing & maintaining either the PORT ARROW button or STARBOARD ARROW button
will cause the Commander P2 to turn the vessel in that direction.
As long as one of the buttons is pressed, the rudder will keep moving in the corresponding
direction.
• If one, or both, of the Power Steer Rudder Limits and/or the Auto/NAV Limits are set (see
page 115), then the autopilot will stop moving the rudder when it gets to the smaller of the
limits.
• If neither of the Rudder Limits are set, then the autopilot will stop moving the rudder when
it gets within a few degrees of the physical limits of rudder travel.
Once the button is released, the Autopilot will turn the vessel back to the commanded course
(i.e., Heading, Track, or Wind Angle, depending on which operating mode is in effect).
Important! During a Dodge turn (i.e., while one of the ARROW buttons
is maintained), the Autopilot will not limit the rate of turn of the vessel.
Once an ARROW button is released, the autopilot will begin to turn the
vessel back to the commanded course, but this time the turn will occur at
no greater than the maximum turn rate that is set in the Steering
Parameters.
Note: if you dodge the vessel in AUTO or WORK modes, then when you
release the PORT or STARBOARD ARROW button, the vessel will
return to the same Heading – but not the same Track. The new Track
will be offset from the original Track by the distance traveled during the
Dodge manoeuvre. This is illustrated below.
In WIND mode, the vessel will return to the commanded Wind Angle,
which – if the wind has not shifted during the Dodge – will mean the
vessel will be on the same Heading. But it will not be the same Track,
for the same reason as above.
.
In contrast, when you execute a Dodge in NAV mode, the autopilot will
return the vessel to the original Track, once you release the PORT
and/or STARBOARD button.
You can bring the rudder back to centre (Dead Ahead) part-way through a Dodge. For
example, you might want to center the rudder in order to maintain, for a while, a specific
Heading that the vessel has reached during the dodge.
• Press the other ARROW button (PORT if you are dodging to Starboard, and vice-versa),
without releasing the button already being pressed.
• Maintain both the ARROW buttons simultaneously for as long as you wish to keep the
rudder centred.
The course that the vessel follows while both buttons are pressed will typically be a straight
Track, at approximately the Heading that was current at the time the second button was
pressed.
However, this can be affected by wind and waves, by the vessel’s rudder speed and steering
response time, and any directional offset that the vessel exhibits when the rudder is centred.
• Releasing both buttons will end the dodge completely, with the same mode-dependant
behaviour with respect to “resuming the Track” as noted above.
• If one, or both, of the Power Steer Rudder Limits and/or the Auto/NAV Limits are set (see
page 115), then the autopilot will stop moving the rudder when it gets to the smaller of the
limits.
• If neither of the Rudder Limits are set, then the autopilot will stop moving the rudder when
it gets within a few degrees of the physical limits of rudder travel.
When you release the Jog Lever, the autopilot will return the vessel to the current
commanded Heading, if in AUTO or WORK modes, to the current track to the next waypoint
if in NAV mode, or to the current commanded Wind Angle, if in WIND mode (see page 130).
Important! You should be prepared for a change in the vessel’s
direction when you release the Lever.
A large “J” is displayed in the upper left corner of the Control Head’s screen – temporarily
replacing the current mode’s indicator letter – whenever a Jog Lever is activated.
The jog Levers are ignored when the autopilot is in STANDBY mode, or in DOCKSIDE
SETUP mode.
Advanced Operations
Advanced Operations
WORK Mode
WORK mode is special feature used under conditions that are different from normal autopilot
operation. Prime examples are dragging, trawling, and pair trawling. It is also useful for
towing or when traveling at very slow speeds. WORK mode can be activated in either AUTO
or NAV mode. You can even switch from AUTO to NAV mode or vice-versa, while WORK
mode is active.
Note: WORK mode is not available when the Vessel Type in the
Dockside Setup menu is set to Sail.
Initial set up of WORK mode is easily accomplished. Only two parameters need to be
adjusted: a Work Trip Point and the Rudder Scaling Factor. Some other parameters can be
used to monitor and fine-tune the operation of WORK mode.
⇒ The Commander P2 has an automatic Off-Course Alarm that will be activated should the
vessel fall off the commanded heading, in WORK mode, by more than 20°. There is a
32 second delay on this alarm.
To disable WORK mode, press the Fn button again, for approximately 3 seconds, until a
confirming beep is heard and the letter “W” disappears from the upper left portion of the
display. WORK mode can also be cancelled by switching to either STANDBY or POWER
STEER mode.
When WORK mode is engaged, the Rudder Scale Factor will multiply the Rudder Gain
setting. Normally the rudder is moved an amount proportional to the course error detected
(i.e., the error times the Rudder Gain); in WORK mode, that calculation will also be multiplied
by the Scale Factor, resulting in larger rudder movements for a given course error. The
Rudder Scale Factor is entered on the Work menu (see page 137).
• Counter Rudder is reduced to a minimum, enhancing the effect of the Rudder Gain
and Rudder Scale Factor.
• Particularly useful for pair trawling, the autopilot also disables the automatic course
trim unless Autotrim (in the Work menu) is specifically turned on.
• Finally, the built-in course alarm will be disabled the entire time WORK mode is
engaged.
If the user is not satisfied with the fixed helm bias determined by the Autopilot at the onset of
WORK mode, manual adjustments can be made “on-the-fly” while WORK mode is engaged.
A double-press of the Fn button will bring up the regular Work menu, but with an additional
item. Rudder Bias will be the first item on the list, and will show the current helm bias. You
can change this value to suit using the COURSE CHANGE knob. This feature is useful in
order to accommodate changing load or sea conditions.
As mentioned earlier, WORK mode will automatically be disengaged if the vessel’s speed
rises above the Work Trip Point set by the user. While it is disengaged, all normal features
such as automatic trim and course alarm will be operational.
To disengage WORK mode, again select “Work Mode State” in the Work menu and change it
to “A_Rdy” (Automatic Ready). To cancel WORK mode completely, press and hold the Fn
button for 3 seconds, or switch to STANDBY or POWER STEER mode.
You can also manually disengage WORK mode, if it has been engaged in the automatic
mode. Double-press the Fn button to bring up the Work menu. If WORK mode is engaged,
the “Work Mode State” will show “A_On” beside it. Highlight “Work Mode State”, then use the
COURSE CHANGE knob to change it to “M_Rdy” (Manual Ready).
Work Menu
The Work menu has all of the adjustable parameters that are involved with WORK mode. To
access the Work menu, double-press the Fn button.
Rudder Bias
This menu item only appears when WORK mode is active. It shows the current rudder bias,
which can be adjusted if desired.
Autotrim
The Commander P2’s WORK mode can be configured to use manual or automatic rudder
bias when in WORK mode (the default is to use automatic rudder bias).
Manual rudder bias is fixed by the position of the rudder when the autopilot first enters
WORK mode, but can be adjusted by the user if desired (see Rudder Bias, above).
Automatic rudder bias is initially set to the position of the rudder when the autopilot first
enters WORK mode, but is automatically adjusted on a continual basis thereafter to ensure
that the vessel remains on course.
WIND Mode
WIND mode is special mode used on sailboats. WIND mode can be activated in AUTO
mode.
Note: WIND mode is only available when the Vessel Type in the
Dockside Setup menu is set to Sail.
In WIND mode, the autopilot steers the vessel so as to maintain a constant angle to the wind,
rather than a constant compass heading.
In order to use WIND mode, your autopilot must be equipped with a ComNav Twin-Fin Wind
Transducer, or it must receive wind information in the form of NMEA 0183 data via one of the
NAV data inputs. Ensure that the value for “Wind Source” is set correctly in the Wind menu
(see page144).
Caution! Do not change the “Wind Source” while in WIND mode. This
may result in an abrupt change in the vessel’s heading, as different wind
sources may not give the same reading.
To enter WIND mode, bring the boat around so that the wind angle on the bow is between
about 45° and 165°. Then enter AUTO mode, and then press the Fn button. The screen
displayed will be similar to the figure below.
The large numbers on the display show the actual wind angle, while the smaller numbers in
the upper center portion indicate the commanded wind angle. The vessel’s current Heading
is also shown. The letter after the wind angles shows which side of the vessel – port or
starboard – the wind is coming from. The letter “W” to the immediate right of the AUTO mode
“A” indicates that the autopilot is now in WIND mode.
Note that in the example above, the display shows “Low Wind” to the left of the actual wind
angle value. This warning will appear any time the wind speed is below about 6 knots.
Sailing in “light winds” – below about 6 knots, on a typical sailboat – can be tricky, since the
boat speed will be low and thus there will not be sufficient steerageway for the autopilot to
properly control the vessel’s direction. Should the wind speed rise above 6 knots, the “Low
Wind” warning will be replaced with either “App Wind” (Apparent Wind) or “True Wind” as
determined by the “Wind Source” in the Wind Menu.
To exit WIND mode, press the Fn button again. The regular AUTO mode screen will be
shown, and the letter ”W” will disappear from the display. WIND mode can also be cancelled
by switching to either STANDBY or POWER STEER mode.
To change the commanded angle while in WIND mode, rotate the COURSE CHANGE knob.
The commanded wind angle will change by 1° for every click of the knob.
Important! Bear in mind that, as always with the Commander P2
Advanced Autopilot System, when you move the COURSE CHANGE
knob clockwise, the boat will turn to starboard. This may increase the
commanded wind angle, or it may decrease it, depending on which
tack you are on.
Similarly, when you rotate the COURSE CHANGE knob counter-
clockwise, the vessel will turn to port. Again, this may increase the
commanded wind angle, or decrease it, depending on which tack
you are on.
The 45° and the 165° wind angle “WIND mode entry limits” described on the previous page
are significant because they are the Close Haul Def Point and the Gybe Hold Point
respectively. These angles can be changed via the Wind menu.
Attempts to change the commanded wind angle beyond these points of sail will be ignored by
the Commander P2. This is a safety feature known as Tack and Gybe Inhibits.
Tacking
Tacking is accomplished by executing a Special Turn when in WIND mode.
To tack, you must be sailing into the wind at an angle less than or equal to that which is
defined by the Beam Reach Def. in the Wind menu.
1) Push the TURN button. The display shows the message “Tack ?” as shown here:
Important! If the wind angle is greater than that defined by the Beam
Reach Def parameter in the Wind menu, the autopilot expects that you
want to Gybe. In this case, the display on the Control Head will show the
message “Gybe?” See Gybing, below, for more information.
2) Push either the PORT ARROW button or the STARBOARD ARROW button,
depending on which way you want the boat to turn.
Important! Remember that the ARROW buttons indicate the way
the boat will turn, not whether you are on a port or starboard tack.
⇒ The autopilot will cancel the Tack Special Turn if you press the wrong ARROW
button. For example, say you are on a starboard tack and steering to a wind angle of
45°. If you press the TURN button followed by the PORT button, it would result in the
vessel turning to port, which will increase the wind angle instead of tacking the boat.
In this case, the Commander P2 simply cancels the Tack and steers to the wind
angle it was on.
• The Commander P2 will only tack the boat if you are at or near the Close Haul Def
Point. If the wind angle is greater, then when you press the PORT or STARBOARD
ARROW button (depending on which tack you are on), the autopilot will steer the
boat to the Close Haul Def Point on the same tack, and hold it there. To complete
the Tack Special Turn, you must again press the TURN button followed by the
appropriate ARROW button. This feature allows you to prepare the sails for the Tack
manoeuvre, before actually executing it.
3) The autopilot will tack the boat to the Close Haul Def Point on the opposite tack.
Once there, the Special Turn is completed and the “Tack” message goes away. You
can now adjust the commanded wind angle as desired.
Caution! Tacking should initially be tested out in moderate winds and
calm seas in order to understand how it works on your boat.
• To cancel a Tack Special Turn once the autopilot has begun to steer the boat
onto the opposite tack, you must exit WIND mode by pressing and holding the
Fn button.
Gybing
Gybing is only possible when the wind angle is at the Broad Reach Def Point or greater.
Gybing is performed in much the same way as a tack; simply press the TURN button followed
by the appropriate ARROW button.
• Before starting a Gybe, you should sheet in the mainsail (and any other sails which you
would normally sheet in for a Gybe), to prevent excessive boom travel during the Gybe.
• When the vessel is at the Gybe Hold Point, press the TURN button again, followed by the
appropriate ARROW button. The autopilot will slowly steer the vessel to the Gybe Hold
Point on the opposite tack.
Caution! Be alert to avoid the swinging boom.
Once the Gybe manoeuvre is complete and the boat is on the opposite tack, the commanded
wind angle can be adjusted as desired and the sails may now be let out.
Caution! It is important to understand fully the operation of the
autopilot while performing a Gybe. Test out the operation of the autopilot
when gybing in moderate winds and calm seas in order to determine how
your boat reacts.
• To cancel a Gybe Special Turn once the autopilot has begun to steer the boat onto the
opposite tack, you must exit WIND mode by pressing and holding the Fn button.
Caution! Cancelling a Gybe Special Turn is not recommended, as
it may cause an accidental Gybe, which could result in damage or
injury.
In the example above, the solid arrow shows the approximate direction that the wind is
coming from. The digital readout (167° A) shows the exact wind angle; the vessel’s current
heading is also shown (352.5° M).
The commanded wind angle, to which the autopilot will steer, is located in the upper middle of
the display (165S). It will be the predefined point of sail (Close Haul, Close Reach, Beam
Reach, Broad Reach, or Gybe Hold Point) closest to the apparent wind when the alternate
mode was entered.
To change the commanded wind angle, turn the COURSE CHANGE knob 1 click in the
direction you wish the boat to turn – clockwise for a starboard turn, counter-clockwise for a
port turn.
Important! Always bear in mind that when you move the COURSE CHANGE knob
clockwise, the boat will turn to starboard. This may increase the commanded wind
angle, or it may decrease it, depending on which tack you are on.
Similarly, when you rotate the COURSE CHANGE knob counter-clockwise, the
vessel will turn to port. Again, this may increase the commanded wind angle, or
decrease it, depending on which tack you are on.
Note that the commanded wind angle does not change by 1° as would happen in the regular
WIND mode; in this alternative mode, it changes all the way to the next predefined point of
sail. A new arrow is shown on the display. This arrow is an outline only, and shows what the
wind direction will be, once the autopilot brings the boat onto the new commanded wind
angle.
For example, assume that you have defined a Close Reach as 60° and a Beam Reach as 90°
to the apparent wind. You are in WIND mode and the autopilot is steering to the wind at an
apparent wind angle of 94° on a port tack.
When you press the AUTO button to bring up the Alternate WIND mode, the autopilot will
change the commanded wind angle to 90°, because the current angle of 94° is closest to the
Beam Reach definition of 90°. The display will show a solid arrow indicating the approximate
wind direction at 90°. The autopilot will steer the boat from the present wind angle of 94° to
the commanded wind angle of 90°.
The Commander P2 will not allow you to Tack or Gybe using the COURSE CHANGE knob,
when the alternative wind display is shown.
To tack you must bring the vessel to the Close Haul Def Point, and then use the TURN button
to perform the tack. See the section on, above, as well as Special Turns later in this chapter
for more information.
To gybe, use the COURSE CHANGE knob to bring the vessel to the Gybe Hold Point, and
then use the TURN button to perform the Gybe. See the section on Gybing, above, as well
as Special Turns later in this chapter for more information.
Wind Menu
The Wind menu has all of the adjustable parameters that are involved with WIND mode. To
access the Wind menu, double-press the Fn button.
Wind Source
Wind data may be received either directly from a ComNav Twin-Fin Wind Transducer, or from
other devices that provide wind data in NMEA 0183 format. Select the appropriate value
according to the table below:
Special Turns
There are a number of Special Turns pre-programmed into the Commander P2 system.
Special Turns can be executed only in AUTO, WORK & WIND modes.
To execute a Special Turn (with the autopilot in the appropriate mode):
1) Press the TURN button. The default special turn will be displayed, along with a query
for a direction.
2) If a different special turn other than the default shown is desired, press the TURN
button again. The next special turn in the available list will be shown. Press the
TURN button again and again until the desired special turn is shown.
3) Press either the PORT or STARBOARD ARROW button to select the direction in
which to execute the Special Turn.
The default Special Turn can be changed as desired by adjusting the “Default Turn” in the
STANDBY menu (see page 112).
• Special Turns can be aborted by pressing the TURN button again while the Special Turn
is executing, or by changing modes.
U-Turn
The autopilot calculates a reciprocal course to the vessel’s heading, and then turns the
vessel to that heading, in the appropriate direction, once the PORT or STARBOARD ARROW
button is pressed.
Circle Turn
The autopilot steers a never-ending circle in the appropriate direction once the PORT or
STARBOARD ARROW button is pressed. The Turn Rate setting in the Auto menu governs
the rate of turn.
To stop the circle, press the TURN button again, or switch modes.
*
Figure 117 – M.O.B. Turn Vessel Path
The autopilot will perform a Williamson Man Overboard turn, sometimes known as an
Emergency or E-turn. This will bring the vessel onto a reciprocal heading; typically right
down the vessel’s own wake. The PORT or STARBOARD ARROW buttons are used to
determine the initial turning direction.
For best accuracy, do not adjust vessel speed once this turn has been initiated.
Fishzag
As its name implies, the Fishzag turn was developed specifically for fishing.
When this Special Turn is executed, the autopilot maintains the present course for the time
interval specified by the Fishzag Timer in the Standby menu. Once the timer has expired, the
autopilot will make a 60° course change in the direction specified when you pressed the
PORT or STARBOARD ARROW button.
After 30 seconds, the autopilot will return to the original course, and start the timer over
again. This time, when the timer goes off, the autopilot will make a 60° course change in the
opposite direction. Again, after 30 seconds, the autopilot will return to the original course
where the cycle repeats itself.
The Fishzag turn has the effect of dropping the fishing gear behind one side of the boat, and
raising the gear slightly on the other side while the boat is turning. This has been shown to
be an effective means of luring fish to strike.
To cancel the Fishzag turn, press the TURN button again, or switch modes.
Pretack (Preset-Tack)
Preset-Tack Special Turns are only available in AUTO mode, and if the Vessel Type in the
Dockside Setup menu is set to Sail.
The Preset-Tack turn will turn the vessel the number of degrees specified by the Pretack
Angle in the Wind menu. This turn is used when you need to tack while sailing the vessel to
a compass course, rather than to a specific wind angle as is done in WIND mode).
Important! Preset-Tack turns should initially be tested out in light to
moderate winds and calm seas, in order to understand how it works on
your boat.
Tack
Figure 121 – Tack Query in Regular (left) and Alternate (right) AUTO-WIND Modes
Tack Special Turns are only available in WIND and Alternate WIND modes.
• If the vessel is sailing close to the angle of wind defined by the Close Haul Def parameter
in the Wind menu, the autopilot will turn the boat to a close-hauled position on the
opposite tack.
• If the vessel is not sailing close to the Close Haul Def Point, the autopilot will turn the
vessel to a close-hauled position on the same tack. You should then ready your sails
and perform another Tack Special Turn in order to get on the opposite tack.
Gybe
Figure 122 – Gybe Query in Regular (left) and Alternate (right) AUTO-WIND Modes
Gybe Special Turns are only available in WIND and Alternate WIND modes.
• If the vessel is sailing close to the angle of wind defined by the Gybe Hold Pt. parameter
in the Wind menu, the autopilot will turn the boat to the Gybe Hold Pt. on the opposite
tack.
Caution! This will cause the boat to Gybe. Proper caution must be
taken to prevent injury.
Station Lock/Unlock
Setting the Station Lock parameter in the Standby menu to Lock prevents any of the
Repeaters from being able to take command. When station lock is set to Lock, the image of
a key will be shown in the upper right corner of the display, next to the repeater R.
The key image will either be outlined or filled-in, depending on whether the station lock is for
the main Control Head or an Auxiliary.
Figure 123 – Station Lock Icons on Main (left) and Aux. Control Head, when In-command (right)
The controller In-command shows an outline key icon. The outline key signifies that all
stations, except for the main Control Head and the controller which is currently In-command,
are locked out.
Controllers that are Repeaters, except for the main Control head, will show the solid key icon,
indicating that they are locked out and cannot take command.
The main Control Head always shows the outline key icon, because you can always take
command back with the main Control head. This unconditional return of command is an
important safety feature.
Important! If your Commander P2 system is equipped with Jog Levers,
you must be aware that they can be activated any time the autopilot is
turned on. They can not be locked out. Ensure that appropriate
measures are taken to ensure that they cannot be activated by accident.
Watch Alarm
The Watch Alarm is a special timer that is built into the Commander P2 autopilot. It
measures how long it has been since any of the buttons on the Control Head have been
pressed. If the time exceeds the amount set for the Watch Alarm parameter in the Standby
menu, an alarm is set off to alert the helmsman.
• There are two ways that the Watch Alarm feature can be configured:
1) The Watch Alarm can be set to bring up an alarm message and sound the audible
alarm on the Control Head. At the same time, the audible alarm on the SPU will
sound. Once the alarm is set off it can only be reset by pressing the Fn button.
2) The Watch Alarm can be set up to operate exactly in the same manner as above, but
in addition, if the alarm is not reset (by pressing the Fn button) within 30 seconds, an
external alarm connected to the SPU will be activated. The external alarm can be
used to alert ship’s personnel that the helm may be unattended.
To use the Watch Alarm as per option 1) above, the Alarm O/P parameter in the Dockside
Setup menu must be set to “none”, Sw’d B+ and “all”, or Sw’d B- and “all”.
To use the Watch Alarm as per option 2) above, the Alarm O/P parameter (see page 89) in
the Dockside Setup menu must be set to Sw’d B+ and “watch”, or Sw’d B- and “watch”. You
must also have a compatible external alarm connected. See External Alarm Output on
page 71 for more details.
The Watch Alarm timer is controlled by the Watch Alarm parameter in the Standby menu.
The value may be adjusted from “OFF” (Watch Alarm completely inactive) to 30 minutes in
1-minute increments.
The Watch Alarm parameter is password protected. The autopilot will not allow you to
change the Watch Alarm timer without first correctly entering a password.
Now enter the password by pressing each button in the sequence. An asterisk (*) will appear
on the screen as each button is pressed.
Complete the sequence by pressing the STANDBY/ON/OFF button.
If the sequence is correctly entered, the pop-up window will disappear, and you will be able to
use the COURSE KNOB to change the value of the Watch Alarm timer.
If the sequence was not correctly entered, “Password Error” is displayed. Try the password
sequence again.
The pop-up window will remain until the correct password sequence is entered, the Standby
menu times out, or you press and hold the STANDBY/ON/OFF button to shut the autopilot
off.
Now enter a new button sequence, finishing with the STANDBY/ON/OFF button. Once the
STANDBY/ON/OFF button has been pushed, the autopilot will store the new password
sequence in its memory and the pop-up window will disappear.
Periodic Checks
After the first six months of operation a thorough examination of the entire Autopilot system
MUST BE UNDERTAKEN. All electrical connections, cables, clamps, mounting brackets,
and mechanical connections (i.e. RUDDER FOLLOWER) must be secure. All hydraulic
pumps and lines must be inspected for leakage and loose mounting.
An ANNUAL inspection should be undertaken thereafter.
Fuse Replacement
There are two fuses used on the SPU.
Replace fuses only with the same type and rating, as per the table below.
Should a fuse blow, determine the cause before replacing.
To inspect &/or replace a fuse, the clear plastic cover over the SPU’s Diagnostic section must
be removed. To do so, gently pry up the center portion of the plastic rivets which fasten the
cover to the SPU’s case; be careful not to lose any of the plastic pieces.
After the fuse(s) are replaced, the cover must be re-installed, and remain in place during
normal operation.
Generic Description
Designator ComNav Part Number
Manufacturer(s) & Part Number(s)
3.15 A Medium Time Delay, 125V or
F1 60810012 better, 5 x 20mm (DIN 41571, IEC 127))
Bussman GMC 3.15A
20A, Non-Time Delay, 125V, ¼”x 1-¼”
F2 60810009
Bussman ABC-20
Appendices
Appendices
Appendix 1
Messages Accepted
The Commander P2 accepts the following NMEA 0183 sentences (the ‘*’ in front of the
sentences indicates that the TALKER Identifier is always ignored):
*VWR Apparent Wind Speed & Angle Wind Angle, Wind Speed
*VWT True Wind Speed & Angle Wind Angle, Wind Speed
*XTE Cross-Track Error Cross-Track Error
Table 8 – NMEA 0183 Sentences Accepted by the Commander P2
All sentences received must have valid checksums. Sentences which do not have any
checksums, or have invalid checksums, will be ignored. In some cases, if the missing/invalid
condition persists long enough, an INVALID CRS DATA, SPEED DATA, &/or HEADING error
will occur (see page 170).
A number of the various data values used by the autopilot can be received in one or more
different sentences (for example, Speed can be received in VTG, VHW, VBW, RMA or RMC).
If a particular data value is received in more than one sentence, then the value in the
highest-priority sentence – per the table below –will be the one used by the autopilot.
Sentence
Data Used Sentence Priority
(larger number is
higher priority)
Magnetic heading *HDM 1
True heading *HDT 2
Magnetic heading, *HDG 3
Magnetic variation
Range to waypoint *BWC 4
Vessel speed *VTG 5
Vessel speed *VHW 6
Vessel speed *VBW 7
Bearing origin to destination magnetic and true, *BOD 8
Waypoint ID
Cross track error *XTE 9
Cross track error, *APA 10
Arrival circle entered
Bearing origin to destination magnetic or true,
Waypoint ID
Course to steer magnetic and true *HSC 11
Cross track error, *RMB 12
Waypoint ID,
Range,
Bearing present to destination true,
Arrival circle entered
Cross track error, *APB 13
Arrival circle entered,
Bearing origin to destination magnetic or true,
Waypoint ID,
Bearing present to destination magnetic or true,
Course to steer magnetic or true
Vessel speed *RMA 14
Vessel speed, *RMC 15
Magnetic variation
Latitude and longitude *GLL 16
True wind angle & speed *VWT 17
Apparent wind angle & speed *VWR 18
True or Apparent wind angle & speed *MWV 19
Table 9 - NMEA Sentence Priority
Note: the Heading value used by the Commander P2 may be in Degrees Magnetic or
True, depending on which sentences are received (assuming all sentences have
valid data):
• If all of HDM, HDT & HDG are being received, or just HDT & HDG, or just HDM &
HDG, then the autopilot will use Magnetic Heading (indicated on the display by an ‘M’
beside the Heading value – see page 111), and will use the data value in the HDG
sentence.
• If only HDM & HDT are received, or just HDT, then the autopilot will use True
Heading (indicated by a ‘T’), from the HDT sentence.
• If only HDM is received, then the autopilot will use Magnetic Heading (indicated by an
‘M’), from that sentence.
Messages Transmitted
The Commander P2 outputs NMEA 0183 compliant data (at 4800 Baud, on the OUT A/B pins
of the J9 – NAV I/O connector), which may be used by NMEA 0183 compliant LISTENERS,
or may be used to observe &/or record various Commander P2 parameters, for diagnostic
purposes, while the system is running.
The Commander P2 outputs 3 sentences:
*HDG Heading, Deviation & Variation
*HDT Heading, True
*PCMNS (ComNav Proprietary Sentence)
HDG & HDT are output at 9 times per second.
The TALKER Identifier is AP, in all cases. All messages have valid checksums.
The PCMS sentence is output, once per second, if the Vessel Type in the Dockside Setup
menu is set to Sail.
Example:
$PCMNS,PS,340.0,339.6,M,0.1,0.4,,,*2C
1) $ ⇒ the symbol that starts all NMEA 0183 sentences
2) P ⇒ identifies a proprietary sentence
3) CMN ⇒ the identifier assigned to ComNav Marine Ltd. by NMEA
4) S ⇒ status type sentence
5) Mode: SB ⇒ STANDBY mode, PS ⇒ POWER STEER mode,
AP = AUTO mode, NA = NAV mode
6) Commanded Heading, degrees
7) Actual heading, degrees
8) Units of heading: M ⇒ Degrees Magnetic, T ⇒ Degrees True
9) Commanded Rudder Angle
10) Actual Rudder Angle
11) ALC corrected heading
12) W ⇒ WIND mode active (field is blank if not)
13) L ⇒ ALC active
14) Checksum, as per NMEA 0183 standard
Appendix 2
Error Messages
There are a number of different error messages in the Commander P2 autopilot system.
These messages are displayed on the Control Head screen, and are usually accompanied by
an audible alarm.
The following errors are classified as warnings. Operation of the autopilot continues
normally. The error messages may be temporarily suppressed by pressing the Fn button.
They are automatically cancelled should the condition that caused them be removed.
Message Description
The following messages are classified are “severe” errors. Typically, these messages
describe a condition that prevents normal operation in the current mode, but operation in
other modes may still be possible. The error messages may be temporarily suppressed by
pressing the Fn button. They are automatically cancelled should the condition that caused
them be removed.
Message Description
The Commander P2 cannot read the Analog compass specified in
COMPASS ERROR the Standby menu under Compass Source.
Check compass wiring.
The Commander P2 SPU has detected a problem in
FAULTY AUX #1communicating with the Control Head connected to J12 – AUX1
FAULTY AUX #2(or J13 – AUX 2).
Check all wiring.
The SPU circuitry has become too hot, typically due to excessive
current demands.
HIGH TEMPERATURE Check all wiring and verify that all output loads (solenoids, pump
motors, etc) are within the specifications given for the SPU.
Also, ensure that the SPU has adequate ventilation.
Valid NMEA 0183 Course data has not been received at NAV1 or
INVALID CRS DATA
NAV2 for ~28 seconds.
Valid NMEA 0183 Speed data has not been received at NAV1 or
INVALID SPEED DATA
NAV2 for ~28 seconds.
Check that the Navigation System sending the data is turned on
and functioning properly.
Check the wiring between the system and the SPU.
If an Analog Compass is selected as the Compass Source in the
Standby menu, this message indicates that the signals from the
compass are faulty.
Check the wiring between the Compass and the SPU.
INVALID HEADING If an NMEA 0183 Compass or other source of Heading data
(NAV1 or NAV2 in the Standby menu) is selected as the
Compass Source, this message indicates that no valid Heading
sentences have been received for ~28 seconds.
Check that the device is turned on and functioning properly.
Check the wiring between the device and the SPU.
The SPU has not been able to detect, for ~32 seconds, at the Nav
NO NAV DATA Source specified in the Nav menu, the NMEA 0183 navigation
information it needs to operate in NAV mode.
The SPU has not been able to detect, for ~32 seconds, at the
NO SPEED DATA Speed Source specified in the Auto menu, the NMEA 0183 Speed
data it needs to operate in AUTO or WORK mode .
Check that the device sending the data is turned on and
functioning properly.
Check the wiring between the device and the SPU.
The watch alarm timer has timed out.
WATCH ALARM
Press the Fn button to reset the timer.
The following messages indicate a serious problem. Operation of the autopilot cannot
continue until the problem is resolved.
Message Description
One or more of the auxiliary Control Heads or
Handheld Remotes connected to the SPU are not
compatible with the autopilot system. Typically, this is
AUX.STATION ERROR
caused by using Heads or Remotes with firmware
versions that are incompatible with that of the SPU.
Contact your ComNav Dealer for a Firmware Upgrade.
Battery voltage has risen above ~40 VDC.
BATTERY TOO HIGH
Check all wiring and charger systems.
The main Control Head is not responding to the SPU.
FAULTY HEAD
Check all wiring.
Fuse F2 on the SPU has blown. This fuse supplies
current to the drive outputs.
Check all wiring and verify that all output loads
FUSE F2 FAULTY
(solenoids, pump motors, etc) are within the
specifications given for the SPU.
Replace the fuse with the same type only.
The Commander P2 has detected that the battery
supply voltage is less than ~10 VDC, which is too low
LOW BATTERY
to continue safe operation.
Check all wiring and the battery(ies).
The Commander P2 has detected a problem in its
ROM ERROR program memory.
Return the unit to your ComNav Dealer for repair.
The Commander P2 cannot detect the presence of a
Rudder Follower Unit.
Check all RFU wiring. If no faults are found, the RFU
RFU NOT FOUND
may be defective.
Contact your ComNav Dealer for repair advice or
replacement.
Table 12 – Critical Error Messages
Appendix 3
Figure 126 – JP12 & JP13 in Factory Default Position (left) and After Moving Shunts (right)
6) Replace the SPU enclosure top and secure it with ten sheet metal screws.
7) Replace all wiring plugs and the wiring cover.
You will now be able to turn on power from the auxiliary heads simply by pressing the
STANDBY ON/OFF button. Note that the Commander P2 always powers on in STANDBY
mode with the main Control Head in command, regardless of which station was used to turn
the power on. If power was turned on from one of the auxiliary stations, then to use that
station, you must first take command by pressing the PORT and STARBOARD ARROW
buttons.
Note: Power cannot be turned on from a CR-203 or TS-203 Remote.
Appendix 4
Diagnostic LEDs
The Signal Processor Unit is equipped with a number of Light-Emitting Diode (LED) lamps
that can assist in trouble-shooting should a problem arise with the autopilot system. To
observe the LEDs, remove the metal cover on the Diagnostic section.
LED Description
On whenever there is an alarm condition on the SPU. Lights in conjunction
ALARM
with the audible alarm.
A general indication of the Battery Power supplied to the SPU. Should be
BATT PWR
on whenever the autopilot is turned on.
An indication of the power available for the output Drive. Drive Power
DRV PWR
should be brightly lit whenever the autopilot is on. If it is off, check fuse F2.
VCC is the voltage supplying the logic circuits on the SPU. The voltage is
VCC nominally 5.25 VDC, and can be measured at testpoint TP3 with respect to
ground (GND).
SW’D B+ This indicator will be on whenever the Switched B+ output is turned on.
SW’D GND This indicator will be on whenever the Switched Ground output is turned on.
For systems that utilize Solenoid steering valves, this LED will be lit
whenever the solenoid is activated. For Reversing Motor systems, this
M1/PORT
LED will be shut off whenever the motor is activated in one direction (which
direction depends on how the reversing motor was plumbed in and wired.
For systems that utilize Solenoid steering valves, this LED will be lit
whenever the solenoid is activated. For Reversing Motor systems, this
M2/STBD
LED will be shut off whenever the motor is activated in the opposite
direction to the M1 output.
This LED will be lit whenever the autopilot receives serial data on the NAV1
input. Note that this indicator only shows that data was received. It does
not mean that the data received is valid. Typically, this LED will flash at a
rate of about once per second for regular data from a GPS or Chartplotter;
NMEA 0183 IN #1
it will flash at a rate of about 10 times per second when connected to a
heading source such as an NMEA compass. If the LED does not flash and
you are sure the sending device is sending data, try reversing the wires
from the device connected to J9 – NAV I/O.
This LED operates identically to the NMEA 0183 IN #1, but shows the
NMEA 0183 IN #2
reception of data for the NAV2 input.
This LED flashes whenever NMEA 0183 serial data is sent out of the SPU.
NMEA 0183 OUT During normal operation, this LED will flash at a rate of about ten times per
second.
ComNav Network RX This LED is reserved for possible future use.
Appendix 5
Upgrading Firmware
The Commander P2 Advanced Autopilot System is the result of extensive development and
testing programs.
ComNav is constantly doing research and development related to our Autopilot Systems.
From time to time, this can result in new features and benefits that can be incorporated into
an existing system installation, in the field – by a ComNav Dealer, or even by the vessel
operator.
For the Commander P2 system, this is done with a Firmware Upgrade Kit (PN 30110011).
The kit contains the required cable, instructions and a CD with the latest firmware & an
easy-to-use program to install the Upgrade. Contact your ComNav Dealer for more
information.
Appendix 6
General Specifications
Parameter Specification
Dimensions
SPU 257 x 184 x 78 mm (10.1 x 7.3 x 3.1”)
Bracket Mount Head 157 x 118 x 73 mm (6.2 x 4.6 x 2.9”) @ 20° max tilt
– add 28 mm (1.1”) in width for bracket knobs
Surface Mount Head 156 x 113 x 24 mm (6.1 x 4.4 x 0.9”)
– add 11 mm (.43”) for Control Knob & 29 mm (1.1”) behind surface to
clear rear of Head (not incl. cable)
Flush-Mount Head 165 x 122 x 12 mm (6.5 x 4.8 x .47”)
– add 11 mm (.43”) for Control Knob & 41 mm (1.6”) behind surface to
clear rear of Head (not incl. cable)
Display
Monochrome Head Sunlight viewable high contrast QVGA (320x240), white LED backlight
Colour Head Sunlight viewable high resolution QVGA (320x240) TFT display with
2
cold-cathode fluorescent backlight (400 Cd/m typ.)
Operating Voltage 11 to 30 VDC
Power Consumption
SPU 200 mADC (all outputs off)
Control Head Monochrome: 80 mADC (max), Colour: 350 mADC (max)
Drive Output 20 Amps (max)
Navigational Interface
NAV1 input NMEA 0183 compliant, optically isolated, 4800 Baud
NAV2 input NMEA 0183 compliant, optically isolated, auto-baud detecting
(4800, 9600, 19.2K and 38.4K Baud)
NMEA 0183 output Heading (10x per second) & Autopilot status (1x per second),
NMEA 0183 compliant, RS-422 compliant, RS-485 compliant,
4800 Baud, 8 data bits, no parity, one stop bit
Course Detection 0.1°
Course Resolution
AUTO mode 1°
NAV mode 0.1°
External Rudder Angle
Supports up to five 500µA instruments
Indicator
Jog Lever Input Yes
Rudder Follower Input 1.0 – 4.0 VDC centered at 2.5 VDC.
7.6 metres (25’) standard
Control Head cable length
Custom lengths up to 30 metres (100’) available
Table 14 – General Specifications
Standard Steering
Compass Compass
ComNav PN Description
Limit Limit
5.4°/H 18°/H
20110006 Signal Processing Unit (SPU) 28 cm 16.5 cm
20110002
Control Head 32 cm 21 cm
20110003
20310025 TS-203 Fixed Remote 31 cm 18 cm
20310003 Jog Lever c/w 2 sets of switches 13 cm 8 cm
20330008 Medium Duty Rotary Rudder 20 cm 8 cm
Follower
20330012 Heavy Duty Rotary Rudder 62 cm 40 cm
Follower
H = horizontal flux density in µT
CE Compliance
This product has been tested and is in compliance with the Electro-Magnetic Compatibility
(EMC) standards of the European Community, and bears the CE label. It has been tested
according to the applicable sections outlined under:
Applicable sections for methods of testing and required test results are:
Test results and a declaration of conformity are on file at the ComNav Head Office.
Index
Index
Auto Menu
Rudder Gain 1 – 10 8, 5
Counter Rudder 0 – 10 3, 3
Seastate Auto,1 – 10 A, A
Wind Menu
Vane, NAV1A, NAV1T, NAV2A,
Wind source Vane
NAV2T
Wind shift alarm Off,1°-25° Off
User Notes