Manual SIRIUS Commanding and Signaling Devices en-US
Manual SIRIUS Commanding and Signaling Devices en-US
Industrial Controls
SIRIUS
Command and Signaling Devices
2
___________________
Safety notes
___________________
Overview 3
Industrial Controls
3SB2 pushbuttons and
___________________
indicator lights 4
SIRIUS
Command and signaling devices 3SB3 pushbuttons and
5
___________________
indicator lights
___________________
3SE2, 3SE3 foot switches 9
___________________
8WD4 signaling columns 10
8WD5 integrated signal
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lamps 11
A
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Appendix
11/2017
NEB312101202000/RS-AB/002
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ........................................................................................................................................... 11
1.1 Purpose of this documentation ...............................................................................................11
1.2 Target group ...........................................................................................................................11
1.3 Required knowledge ...............................................................................................................11
1.4 Online configurator ..................................................................................................................12
1.5 Latest information ...................................................................................................................13
1.6 Technical data in Siemens Industry Online Support...............................................................14
2 Safety notes .......................................................................................................................................... 15
2.1 Important notes .......................................................................................................................15
2.2 Before commencing work: Isolating the equipment from the supply system and
ensuring that it cannot be reconnected...................................................................................16
3 Overview............................................................................................................................................... 17
3.1 3SB3 command and signaling devices ...................................................................................17
3.2 "Intrinsic safety" type of protection EEx i according to ATEX directive 94/9/EC ....................18
3.3 3SE / 8WD command devices ................................................................................................18
3.4 Failure rates ............................................................................................................................20
4 3SB2 pushbuttons and indicator lights ................................................................................................... 21
4.1 Application areas ....................................................................................................................21
4.2 Overview of 3SB2 pushbuttons ..............................................................................................22
4.3 Overview of 3SB2 indicator lights ...........................................................................................23
4.4 Overview of 3SB2 key-operated switches, selector switches and EMERGENCY STOP
mushroom pushbuttons ..........................................................................................................24
4.5 Mounting .................................................................................................................................25
4.5.1 Version with flat connector ......................................................................................................25
4.5.2 Module mounting on a printed circuit board ...........................................................................26
4.5.3 Mounting a screw lens ............................................................................................................29
4.5.4 Mounting a button ...................................................................................................................29
4.5.5 Variants ...................................................................................................................................30
4.5.6 Connections ............................................................................................................................30
4.5.7 Lamp replacement ..................................................................................................................30
4.6 Technical specifications ..........................................................................................................31
4.6.1 Technical data in Siemens Industry Online Support...............................................................31
Up-to-the-minute information
For further assistance, contact:
Technical Assistance:
Phone: +49 (911) 895-5900 (8:00 – 17:00 CET)
Fax: +49 (911) 895-5907
Mailing address:
SIEMENS AG
Technical Assistance
Breslauer Str. 5
D-90766 Fürth, Germany
Internet: (http://www.siemens.com/industrial-controls/technical-assistance)
E-mail: (mailto:[email protected])
2.2 Before commencing work: Isolating the equipment from the supply
system and ensuring that it cannot be reconnected.
DANGER
Hazardous voltage Will cause death or serious injury.
• Disconnect the system and all devices from the power supply before starting work.
• Secure against switching on again.
• Verify that the equipment is not live.
• Ground and short-circuit.
• Erect barriers around or cover adjacent live parts.
DANGER
Hazardous voltage Will cause death or serious injury.
Qualified Personnel.
The equipment / system may only be commissioned and operated by qualified personnel.
For the purpose of the safety information in these operating instructions, a "qualified
person" is someone who is authorized to energize, ground, and tag equipment, systems,
and circuits in accordance with established safety procedures.
SN 31920 standard
The B10 value for devices subject to wear is expressed in the number of operating cycles.
This is the number of operating cycles at which during a lifetime test, 10% of the test objects
have failed (or: number of operating cycles after which 10% of the devices have failed).
Note
Refer to the respective data sheet for the B10 value and the proportion of dangerous
failures.
Note
Lamps and LED modules are designed solely for use with SIRIUS command and signaling
devices. They are not suitable for use in domestic lighting systems.
Key-operated switches
Key-operated switches are used for operations that deserve special protection, e.g., for
prevention of improper operation.
Application areas for key-operated switches:
● Switching operations deserving special protection
● Reset of an EMERGENCY STOP
● Alarm systems
● Elevators
● Operation of dangerous machines (e.g., waste compactors)
4.5 Mounting
Button, flat
Illuminated button, flat
Screw lens for indicator light
Insert label, for inscription
Insert cap, for inscription
Collar with extruded front ring
Collar for indicator light
Frame for square design
Wedge base lamp W2 x 4.6 d
Holder
Lamp socket with holder
Contact blocks (1 NO or 1 NC) for snapping onto holder or lamp socket
Note
For use on printed circuit boards, special contact blocks and lampholders for soldering into
the printed circuit board are available. For this purpose, these contact blocks/lampholders
are fitted with 0.8 mm x 0.8 mm solder pins of length 3.5 mm.
① Actuating element
② Front plate with minimum distances between actuators (see table below)
③ Spacing bolt
④ Holder
⑤ Lampholder or contact block
⑥ Printed circuit board
NOTICE
Risk of material damage.
Make sure that the printed circuit board is supported by spacing bolts in such a way that it
cannot sag or bend more than 0.1 mm when the command devices are actuated.
Printed circuit board thickness (b) Max. distance (a) between spacing bolts Applies to
(epoxy resin glass fiber mat)
1.5 mm 80 mm 3SB2...
2.5 mm 150 mm 3SB2...
When using EMERGENCY STOP 50 mm 3SB2.0.-1AC01
mushroom pushbuttons
Note
The EMERGENCY STOP 3SB2000-1AC... and 3SB2203-1AC... cannot be installed with
labeling plate 3SB2900-0... or single frame 3SB2902-0...
Module mounting
1. Insert the actuator ① from the front through the opening and latch it with the holder ③
(contact block holder).
2. Use the two clamping screws ② to securely fasten the holder ③ from the rear so that it
cannot vibrate or twist. The maximum screw torque is 0.4 Nm. You can use front plates
with a thickness of between 1 and 6 mm.
With a front plate thickness ④ of > 3 mm, unscrew the clamping screws ② before
assembling the holder.
3. Insert the contact blocks ⑤ into the locating groove at the side and snap them into
position. Any installation position is possible. One or two contact blocks can be mounted
on the holder.
4. Place the printed circuit board onto the solder pins of the contact blocks and lampholder
and solder it. After soldering, the devices must be flush with the board and perpendicular
to it.
Note
If a command point is fitted with an indicator light or illuminated pushbutton, a lamp socket
with lampholder must be used instead of a holder. It is suitable for incandescent lamps or
LEDs with bases of type W2 x 4.6d.
4.5.5 Variants
Two device versions can be mounted:
● Round: The 3SB2 pushbuttons and indicator lights are assembled with the modules –
actuator, holder, contact block and lampholder. Depending on the specific application,
various versions can be assembled. Complete units are offered for the most commonly
used applications.
● Square: With square, black frames (3SB2902-0AA) the round units can be given a square
look. The frames are inserted underneath the round actuators. Further mounting is the
same as for the round version.
4.5.6 Connections
The contact blocks and lampholder are fitted with IEC 60760-compliant flat connectors which
can also be used as solder connections.
All connectors are fitted with two tabs to allow loop-through.
Type 3SB2
Contact blocks and lampholders
Standards IEC 60947-5-1, EN 60947-5-1
IEC 60947-5-5, EN 60947-5-5
Rated insulation voltage Ui V 250
Conventional thermal current Ith A 10
Rated operational currents Ie at rated operational voltage Ue
Alternating current AC-12
• At Ue = 230 V A 10
• Test current mA 1
Lamps
• Socket Wedge base W2 x 4.6d
Type 3SB2
Degree of protection according to IEC 60529 (VDE 0470 Part 1)
• Connection of contact blocks and lampholders behind the front plate IP00
• Contact chambers of the contact blocks behind the front plate IP40
Touch protection according to DIN EN 50274 and BGV A2 (VBG 4) With voltages of > 50 V AC or
120 V DC, insulation sleeves must
be fitted to the unassigned flat
connectors.
Connection
Tab connection with flat connectors for push-on contacts according to IEC 60760 Flat connector 2 x 2.8/0.8 mm
Note
All dimensions specified in mm.
Indicator light
Selector switch
4.7.3 Contact blocks with solder pins for mounting on printed circuit boards
The operating surfaces of the pushbuttons and illuminated pushbuttons are concave. The
lenses of the indicator lights are convex.
The metal version is available with a high degree of protection according to IP67 and
NEMA 4.
A command point has the following components:
● An actuator or lens assembly in front of the front plate,
● A holder for mounting behind the front plate,
● Up to 3 contact blocks and/or one lampholder behind the front plate, and
● A comprehensive range of accessories for inscription.
Two contact blocks can be snapped onto the actuator in the standard version.
When three contact blocks or illuminated actuators are required, an additional holder must
be plugged onto the actuator from the rear.
● 3SB3901-0AB holder for 3 contact blocks or for 2 contact blocks and 1 lampholder,
● 3SB3901-0AC holder with pressure plates for actuating a middle contact block when
using a selector switch, key-operated switch and twin pushbutton with 3 contact blocks.
For illuminated pushbuttons, illuminated switches and illuminated selector switches the
holder is included in the scope of supply as standard.
The contact blocks are fitted with a slow-action contact (1 NO contact or 1 NC contact) with
double operating contacts. These ensure a high contact stability even with small voltages
and currents (e.g., 5 V/1 mA). They are suitable for use in electronic systems as well as
conventional controls.
Note
Lamps and LED modules are designed solely for use with SIRIUS command and signaling
devices. They are not suitable for use in domestic lighting systems.
Key-operated switches
Key-operated switches are used for operations that deserve special protection, e.g., for
prevention of improper operation.
Application areas for key-operated switches:
● Switching operations deserving special protection
● Reset of an EMERGENCY STOP
● Alarm systems
● Elevators
● Operation of dangerous machines (e.g., waste compactors)
Enclosures
When controllers are at a physically separate location, pushbuttons and indicator lights in
enclosures serve as manual command devices. Their enclosures are equipped with the
actuators and the lens assemblies with a nominal diameter of 22 mm.
The devices are suitable for use in any climate. Enclosures with handle are available for
suspension (e.g. for crane control units).
The enclosed pushbuttons and indicator lights can be used with conventional controls or
connected to the AS-Interface bus system.
Resistance to moisture
The devices are climate-proof (KTW 24) and suitable for standard industrial applications and
operation in marine applications. For operation in oily atmospheres (organic oils/lubricants)
we recommend actuators which are marked as "solvent-resistant".
5.2 Overview
Pushbutton with Illuminated pushbutton Indicator light with Indicator light with Mushroom
holder with holder holder holder pushbutton with
holder
With flat button With flat button With concentric rings With smooth lens Diameter 40 mm
Article No. Article No. Article No. Article No. Article No.
Plastic 3SB3000-..... 3SB3001-..... 3SB3001-..... 3SB3001-..... 3SB3000-.....
Metal 3SB3500-..... 3SB3501-..... 3SB3501-..... 3SB3501-..... 3SB3500-.....
Black 3SB3❒00-0AA11 — — — 3SB3❒00-1GA11
Red 3SB3❒00-0AA21 3SB3❒01-0AA21 3SB3❒01-6BA20 3SB3❒01-6AA20 3SB3❒00-1GA21
Yellow 3SB3❒00-0AA31 3SB3❒01-0AA31 3SB3❒01-6BA30 3SB3❒01-6AA30 3SB3❒00-1GA31
Green 3SB3❒00-0AA41 3SB3❒01-0AA41 3SB3❒01-6BA40 3SB3❒01-6AA40 3SB3❒00-1GA41
Blue 3SB3❒00-0AA51 3SB3❒01-0AA51 3SB3❒01-6BA50 3SB3❒01-6AA50 —
White 3SB3❒00-0AA61 3SB3❒01-0AA61 3SB3❒01-6BA60 3SB3❒01-6AA60 —
Clear — 3SB3❒01-0AA71 3SB3❒01-6BA70 3SB3❒01-6AA70 —
Empty enclosure for contact blocks, lampholders and accessories with No. of Article No. Article No.
snap-on base mounting, also single-pole front plate blocks can be command Plastic Metal
used (switching state is maintained upon opening) points
• With gray top part 1 3SB3801-0AA3 3SB3801-2AA3
2 3SB3802-0AA3 3SB3802-2AA3
• Cable entry top and bottom, both 1 x M20
3SB3802-0AA3
3 3SB3803-0AA3 3SB3803-2AA3
• Cable entry at top and bottom, each 1 x M25 4 3SB3804-0AA3 3SB3804-2AA3
6 3SB3806-0AA3 3SB3806-2AA3
3SB3804-2AA3
Empty enclosure for EMERGENCY STOP, for contact blocks, No. of Article No. Article No.
lampholders and accessories with snap-on base mounting, also single- command Plastic Metal
pole front plate blocks can be used (switching state is maintained upon points
opening)
• With yellow top part, without protective collar 1 3SB3801-0AB3 3SB3801-2AB3
3SB3801-2AD3
1) The protective collar must only be used to protect against inadvertent actuating and must be fitted to allow unimpeded
access to the EMERGENCY STOP mushroom pushbutton.
EMERGENCY STOP mushroom pushbutton with positive latching according Article No. Article No.
to ISO 13850 and rotate-to-unlatch mechanism Plastic Metal
Diameter 40 mm, with yellow top part, without
protective collar
Enclosure for command devices, 22 mm, round,
yellow top part, with protective collar, 1 command
point, EMERGENCY STOP mushroom pushbutton
red, 40 mm, with rotate-to-unlatch mechanism
• Base mounting at top and bottom, both 1 x M20 1 NC 3SB3801-0DG3 3SB3801-2DG3
• Screw terminals
2 NC 3SB3801-0EG3 3SB3801-2EG3
Enclosures, gray, for command devices, 22 mm round, with standard Article No. Article No.
equipment Plastic Metal
1 command point, equipment according to selection
• Base mounting at top and bottom, both 1 x M20 3SB3801-0A. 3SB3801-2A.
• Front plate mounting at top and bottom, both 1 x M20 3SB3801-1A. 3SB3801-3A.
• Front plate mounting at top and bottom, both 1 x M20 3SB3802-1A. 3SB3802-3A.
• Front plate mounting at top and bottom, both 1 x M20 3SB3803-1A. 3SB3803-3A.
• Front plate mounting at top and bottom, both 1 x M25 3SB3804-1A. 3SB3804-3A.
• Front plate mounting at top and bottom, both 1 x M25 3SB3806-1A. 3SB3806-3A.
Safety circuits
IEC 60947-5-1 and EN 60947-5-1 require positive opening. With regard to personal
protection, the assured opening of normally closed contact elements in all safety circuits is
expressly prescribed for the electrical equipment of machines and is designated according to
IEC 60947-5-1 with the positive opening symbol .
With the EMERGENCY STOP mushroom pushbuttons, Category 4 according to EN 954-1
can be achieved if the corresponding fail-safe evaluation devices are selected and correctly
connected. This applies, for example, to the 3TK28 safety relays and corresponding devices
from the ASIsafe, SIMATIC and SINUMERIK programs.
Note
Installation monitoring
The monitored contact blocks of type 3SB3400-0M (screw terminal) and 3SB3403-0M
(spring-type terminal) are NC contact blocks with positive opening operation. The NC contact
opens automatically when the contact block drops out from the actuator. On delivery, the
contact is open (= safe state). Activation (= NC contacts on the non-actuated control device
are closed) takes place upon first-time actuation after the contact block is snapped on.
3SB3400-0B
3SB3400-0M
3SB3400-2A
1) The NC contact opens automatically when the contact block drops out from the actuator. On delivery, the contact is open
(= safe state). Activation (= NC contacts on the non-actuated control device are closed) takes place upon first-time
actuation after the contact block is snapped on the actuator. Not suitable for mounting in 3SB38 enclosure.
2) With dust protection guard 3SB3001-0CH.
• 110 V AC 3SB3400-1Q.
• 230 V AC 3SB3400-1R.
3SB3400-1PA
Note
Installation monitoring
The monitored contact blocks of type 3SB3400-0M (screw terminal) and 3SB3403-0M
(spring-type terminal) are NC contact blocks with positive opening operation. The NC contact
opens automatically when the contact block drops out from the actuator. On delivery, the
contact is open (= safe state). Activation (= NC contacts on the non-actuated control device
are closed) takes place upon first-time actuation after the contact block is snapped on.
3SB3403-0M
1) The NC contact opens automatically when the contact block drops out from the actuator. On delivery, the contact is open
(= safe state). Activation (= NC contacts on the non-actuated control device are closed) takes place upon first-time
actuation after the contact block is snapped on the actuator. Not suitable for mounting in 3SB38 enclosure.
• 110 V AC 3SB3403-1Q.
• 230 V AC 3SB3403-1R.
3SB3403-1PA
Machine directive
In addition to increased safety, the SIRIUS 3SB340.-0M contact block also supports
compliance with the Machinery Directive.
During first commissioning: The circuits are closed and the contact block is ready for use
only after completion of the function test prescribed by the directive, thus, through an
activation for the first time.
During operation: The installation status of the contact block is continuously monitored. If an
error occurs, the machine is shut down automatically.
5.3 Mounting
① Actuating element
② Front plate
③ Holder
④ Contact block
⑤ Lampholder
⑥ Support element (for snapping on 3 contact blocks)
Note
Square cutout for front plate
The square cutout for the front plate can be punched with the 3SB3941-0AF blanking tool.
1. Insert the actuating element / indicator light ① from the front into the opening in the front
plate ②.
2. If you wish to, you can insert a label holder (a) between the front plate ② and the
actuating element / indicator light ① and attach a labeling plate (b) to it.
3. Attach the holder ③ from behind to the actuating element ①. Note the inscription on the
holder ③ regarding the front plate thickness used and loosen the locking wheel ⑦ if
necessary (turn to the right for a front plate thickness of 1 - 4 mm or to the left for a front
plate thickness of 3 - 6 mm) before you place the holder on the actuating element.
NOTICE
Correct positioning of the holder depending on the front plate thickness
Read the information pertaining to front plate thickness ⑧ that is printed on the holder
and place the holder (from behind) onto the actuating element in the arrow direction
indicated.
4. Tighten the locking wheel ⑦ on the holder (tighten to the right for a front plate thickness
of 1 - 4 mm, and to the left for a front plate thickness of 3 - 6 mm).
5. Mount the support ⑥ with pressure plate from behind onto the actuating element.
- Support for actuation of the middle contact block (of 3 blocks) for front plate mounting
(3SB3901-0AC).
- Support for snap-mounting 3 contact blocks for pushbutton, mushroom pushbutton,
push-pull button and pushbutton switch (3SB3901-0AB).
6. Snap the contact block ④ or the lampholder ⑤ onto the actuating element from behind.
Note
Single-pole contact blocks and lampholders for front plate mounting can also be used. The
enclosures can be optionally equipped with actuating elements and contact blocks and
connected to AS-Interface.
① Actuating element
② Front plate
③ Holder
④ Printed circuit board holder
⑤ Lampholder
⑥ Contact block
⑦ Printed circuit board
Note
Round and square actuating elements
The same method is used to attach round and square actuating elements.
Note
Number of printed circuit board bases
One or more printed circuit board bases must be used, depending on the application.
If the printed circuit board is attached, one printed circuit board base is sufficient. For an
unattached printed circuit board, at least two printed circuit board bases must be used.
1. Insert the actuating element / indicator light ① from the front into the opening in the front
plate ②.
2. Attach the holder ③ from behind to the actuating element ①. Note the inscription on the
holder ③ regarding the front plate thickness and loosen the locking wheel if necessary
(turn to the right for a front plate thickness of 1 - 4 mm or to the left for a front plate
thickness of 3 - 6 mm) before you place the holder on the actuating element.
NOTICE
Correct positioning of the holder depending on the front plate thickness
Read the information pertaining to front plate thickness that is printed on the holder and
place the holder (from behind) onto the actuating element in the arrow direction
indicated.
3. Tighten the locking wheel on the holder (tighten to the right for a front plate thickness of
1 - 4 mm, and tighten first to the left and then to the right for a front plate thickness of
3 - 6 mm).
4. Equip the printed circuit board ⑦ with the components.
5. Snap-mount the printed circuit board base ④ on the actuating element.
6. Attach the printed circuit board ⑦ by two 3x10 screws to the printed circuit board
base ④.
5.3.5 Holder
The purpose of the holder is to securely hold the actuating or signaling element. It is
mounted on the rear face of the front plate.
The holder for the round versions is set to a front plate thickness of 1 to 4 mm when
delivered and is placed in the direction of the arrow ↑ 1–4 mm ↑ on the actuator/indicator
from the back. The fixing screw is located underneath, on the right.
For a front panel thickness of 3 to 6 mm, the holder is reversed and mounted in the direction
of the arrow at ↑ 3–6 mm ↑ and the fixing screw is located on the upper right. In this case,
the fixing screw must be rotated counterclockwise to its limit before mounting the holder.
The front plate thickness of 1 to 4 mm can be compensated with the holder for the square
version.
Note
Note the maximum permissible front plate thickness!
When label holders, protective caps or similar accessories are used, it is important to
remember that the maximum permissible front plate thickness must be reduced by the wall
thickness of the relevant accessory.
Marking
Devices can be labeled by direct laser marking of handles and by the use of insert labels or
backing plates. The software "Label Designer" with appropriate labels can be supplied for
applications with less demanding requirements of label wear resistance. Customers can use
this software to create their own labels with texts or symbols.
Enclosures
Enclosures made of plastic or metal and with 1, 2, 3, 4 or 6 command points are available for
round units. Enclosures with more than 6 command points can be supplied on request.
These are suitable for both round and square units. See Chapter Enclosure mounting
(Page 67).
3SB3901-0CB Dismantling tool for contact blocks and lampholders with screw terminals
You can use either a screwdriver (A) or the dismantling tool 3SB3901-0CB (B) to detach the
contact block from the holder.
1. Press the screwdriver or the dismantling tool into the small recesses in the contact block.
2. The snap-in hooks of the contact block are opened and the contact block can be
removed.
Mounting
1. Mount the transformer in the specified direction on the lampholder.
Dismantling
Use a screwdriver to detach the transformer from the lampholder.
1. Push the screwdriver into the small recess in the lampholder and use it to release the
snap-in hook.
2. Keep the snap-in hook for the transformer open and withdraw the transformer in the
specified direction.
Indicator light with concentric rings, plastic or metal Pushbutton and illuminated pushbutton, flat, metal
Pushbutton and illuminated pushbutton, flat, plastic Push-pull button or illuminated mushroom pushbutton,
plastic or metal
Twin pushbutton, flat or raised, plastic Indicator light, square with holder, plastic
NOTICE
For installation in front plates / enclosures made of electrically non-conductive material
If you use an enclosure made of plastic, you must loop a grounding cable ① through any
metal actuating elements and lens assemblies and connect it to ground by means of a
grounding screw.
CAUTION
Risk of injury
In order to ensure secure connection of the grounding cable, the 3SB3921-0BD grounding
screws must be fastened with ring cable lugs.
1. Place the holder ② from behind onto the actuating element and tighten the locking
wheel ④.
2. Tighten the countersunk retaining screw ③.
3. Attach the grounding cable ① with ring cable lugs to the 3SB3921-0BD grounding screw.
With a front plate thickness of 3 - 6 mm, the holder must be rotated which means that the
grounding screw is positioned between the holder and the front plate.
1. Provisionally attach the grounding cable ① with ring cable lugs and the 3SB3921-0BD
grounding screw to the holder.
2. Place the holder ② from behind onto the actuating element and tighten the locking
wheel.
3. Tighten the countersunk retaining screw ③.
NOTICE
Metal front plate
For installation in front plates made of electrically conductive material
With its projecting tip, the countersunk retaining screw ③ (Torx T10) provides both twist
protection as well as secure contact with the front plate.
With thickly painted surfaces, the screw can be screwed in further to enhance the twist
protection.
The operator is responsible for checking that the protective measure (grounding) is
effective.
Enclosure top
Labeling plates
Pushbutton
Indicator light
Holder
Contact assignment marking
Contact blocks, lampholders for base mounting
Enclosure lower part
Identification letters for the command points
Sequence numbers
5.3.13.1 Enclosures
Plastic enclosures and metal enclosures with 1, 2, 3, 4 or 6 command points are available.
The mounting holes are located outside the wiring space.
The cable routing for a metric screw connection M20 or M25 is on the narrow edges at the
top and bottom of the enclosure.
The plastic enclosures conform to the "Total insulation" protective measure.
WARNING
Danger of electric shock.
Metal enclosures must be grounded.
The grounding screw is located in the lower part of the enclosure.
The contact blocks and lampholders are mounted in the lower part of the enclosure. Follow
the steps below to equip an enclosure with contact blocks and a lampholder:
1. Snap the contact block ① onto the slot in the enclosure marked with "1" or "2".
2. Place the lampholder ② on the slot marked with "3".
Note
Pay attention to the proper position when mounting the enclosure top. Only one correct
position is possible, recognizable by the slightly raised screw guide at the top right in the
enclosure ①.
Connection pieces
3SB3901-0CS M20 on M20
3SB3901-0CT M20 on M25
3SB3901-0CU M25 on M25
Note
Use a screwdriver to lock the nut.
Use the sealing rings supplied ① in order to
maintain the required degree of protection.
Connection pieces
3SB3901-0CP M20 on M20
3SB3901-0CQ M20 on M25
Note
Use a screwdriver to lock the nut.
Use the sealing rings supplied ① in order to
maintain the required degree of protection.
• Test current mA 1 —
• With utilization category DC-12, DC-13 With direct current, the service life of the contact pieces
depends not only on the breaking current but also on the
operational voltage, the inductance of the circuit and the
operating speed.
Switching frequency 1/h 1000 operating cycles
Degree of protection acc. to IEC 60529
• Connections IP20
• Finely stranded, with end sleeves according to mm2 2 × (0,5 ... 1,5)
DIN 46228
• Solid, with end sleeves according to DIN 46228 mm2 2 × (0,5 ... 0,75)
• At Ue = 24 V A 6 — 4 —
• At Ue = 48 V A 6 — 4 —
• At Ue = 110 V A 6 — 4 —
A 6 — 4 —
• At Ue = 230 V
A 3 — — —
• At Ue = 400 V
• At Ue = 24 V A 10 — 10 —
• At Ue = 48 V A 5 — 5 —
• At Ue = 110 V A 2,5 — 2,5 —
A 1 — 1 —
• At Ue = 230 V
• At Ue = 24 V A 3 — 3 —
• At Ue = 48 V A 1,5 — 1,5 —
• At Ue = 110 V A 0,7 — 0,7 —
A 0,3 — 0,3 —
• At Ue = 230 V
Contact stability
• Test voltage V 5 — 5 —
• Test current mA 1 — 1 —
• With utilization category DC-12, DC-13 With direct current, the service life of the contact pieces
depends not only on the breaking current but also on the
operational voltage, the inductance of the circuit and the
operating speed.
Switching frequency 1/h 1000 operating cycles
Degree of protection acc. to IEC 60529
• Connections IP20
• Finely stranded, with end sleeves according to mm2 2 × (0,25 ... 0,75) —
DIN 46228
Mechanical endurance
• Pushbuttons 10 ×106 operating cycles
5.4.7 Accessories
Article No.
Holder
• Plastic round 3SB3931-0AA
Connection pieces
For connecting two enclosures without clearance
• M20 on M20 3SB3901-0CS
Note
All dimensions specified in mm.
Round version
Square version
Minimum spacing a b
For contact blocks (1 contact) and lampholder
• For front plate mounting, with screw terminals 301) 45
• 27.0 mm x 27 mm 301) 60
Pushbutton
With raised front ring
Pushbutton
With raised front ring castellated
Coordinate switch
Pushbutton
With raised button, latching
Indicator light
Twin pushbutton
With flat buttons
Twin pushbutton
With raised buttons
Figure 5-24 Twin pushbutton with indicator light, with flat and raised square button,
incl. holder for 3 elements 3SB3101-8DC31
Holder
Blanking plug
Pushbutton
With raised front ring
Pushbutton
With raised front ring castellated
Indicator light
Holder
Blanking plug
Pushbutton
With raised front ring
Indicator light
Holder
Blanking plug
5.5.10.1 Contact blocks/lampholders with solder pins, for mounting on printed circuit boards
Pushbutton with contact blocks with 1 contact and printed circuit board holder
5.5.10.2 Contact blocks with screw terminals, for front plate mounting
Illuminated pushbutton with contact blocks with one contact and lampholder
Illuminated pushbutton with contact blocks with two contacts and lampholder
NOTICE
Monitored contact block
The monitored contact blocks of type 3SB3400-0M (screw terminal) and 3SB3403-0M
(spring-type terminal) are NC contact blocks with positive opening operation. The NC
contact opens automatically when the contact block drops out from the actuator. On
delivery, the contact is open (= safe state). Activation (= NC contacts on the non-actuated
control device are closed) takes place upon first-time actuation after the contact block is
snapped on.
Illuminated pushbutton with contact blocks with one contact and lampholder with snap-mounted
transformer
5.5.10.3 Contact blocks with spring-type terminals, for front plate mounting
Lampholder BA 9s
5.5.12 Enclosures
With cutouts at top and bottom for one screw connection in each case
With cutouts at top and bottom for one screw connection in each case
Support terminal
Figure 5-74 Lampholder 3SB3400-1G for incandescent lamps, maximum 2.6 W or LED lamps,
AC/DC
Figure 5-75 Lampholder 3SB3400-1L for incandescent lamps, maximum 2.6 W or LED lamps, AC or
DC
Figure 5-76 Lampholder 3SB3400-1H for incandescent lamps, maximum 2.6 W or glow lamps, AC
Figure 5-77 Example of a lamp test circuit with contact block 3SB3400-2A
5.6.3 Information about use of lampholders with a separate lamp test function
Note
Overvoltage damping equipment must be provided for parallel connections of inductive loads
(e.g. contactors).
The element 3SB3400–1H is not suitable for operation with a parallel load.
For a contact block For 2 contact blocks, For 2 contact blocks, For a contact block
with 2 contacts, each with 1 contact, each with 2 contacts, with 2 contacts,
e.g. 1 NO + 1 NC e.g. 1 NO, 1 NC e.g. 1 NO + 1 NC, e.g. 1 NO + 1 NC
1 NO + 1 NC and a lampholder
Holder
• Mounting depth
6.2 Overview
6.2.1 Equipment
The enclosures with integrated AS-Interface are equipped with contact blocks and LED
lampholders with spring-type terminals from the 3SB3 series as well as the slaves required
for connecting the contact blocks and lampholders to AS-Interface.
In addition, AS-Interface modules, cable sets and a connection element are needed to
connect the contact blocks and LED lampholders.
The enclosures with EMERGENCY STOP mushroom pushbuttons are also available with an
M12 connector.
EMERGENCY STOP mushroom Enclosures with 2 command points Enclosures with 3 command points
pushbutton with rotate-to-unlatch
mechanism, yellow enclosure top
With M12 top connector, 1 NC, 1 NC B = Pushbutton green, label "I" C = Indicator light, clear, label without
A = Pushbutton red, label "0" inscription:
• Without protective collar, plastic
(3SF5811-0AA10) B = Pushbutton green, label "I";
• Plastic (3SF5812-0DA00)
• Without protective collar, metal A = Pushbutton red, label "0"
• Metal (3SF5812-2DA00)
(3SF5811-2AA10) • Plastic (3SF5813-0DA00)
• With protective collar, metal • Metal (3SF5813-2DA00)
(3SF5811-2AB10)
With terminal for insulation piercing B = Pushbutton white, label "I" C = Pushbutton black, label "II"
method at top, 1 NC, 1 NC A = Pushbutton black, label "0" B = Pushbutton black, label "I";
• Without protective collar, plastic • Plastic (3SF5812-0DB00) A = Pushbutton red, label "0"
(3SF5811-0AA08)
• Metal (3SF5812-2DB00) • Plastic (3SF5813-0DB00)
• With protective collar, plastic
• Metal (3SF5813-2DB00)
(3SF5811-0AB08)
With cable gland at top, 1 NC, 1 NC C = Indicator light, clear, label without
inscription:
• Without protective collar, metal
(3SF5811-2AA08) B = Pushbutton white, label "I";
• With protective collar, metal A = Pushbutton black, label "0"
(3SF5811-2AB08) • Plastic (3SF5813-0DC00)
• Metal (3SF5813-2DC00)
Note
Mounting positions
The mounting positions (A, B, C) are marked by labels in the lower part of the enclosure (see
Chapter Application examples (Page 147)).
Note
Enclosures with 2 command points
Enclosures with 2 command points cannot be equipped with an ASi F slave.
On request enclosures with more than 6 command points can also be supplied with
AS-Interface connection.
Self-equipping of enclosures
The following slave types are available for connecting the command points:
● AS-Interface A/B slave with 4 inputs and 3 outputs
● AS-Interface slave with 4 inputs and 4 outputs (4I/4O)
● AS-Interface F slave with 2 safe inputs for EMERGENCY STOP
The following table shows the maximum number of slaves possible:
Enclosure for Number of AS-i slaves for enclosures Number of AS-i slaves for enclosures
without EMERGENCY STOP with EMERGENCY STOP
1 command point Not available 1 x F slave
2 command points 1 x slave 4I/4O or 4I/3O Not available
3 command points 1 x slave 4I/4O or 4I/3O 1 x slave 4I/4O or A/B slave
4I/3O + 1 x F slave
4 command points 2 x slave 4I/4O or 4I/3O1) 2 x slave 4I/4O or A/B slave
4I/3O + 1 x F slave1)
6 command points 2 x slave 4I/4O or 4I/3O 2 x slave 4I/4O or A/B slave
4I/3O + 1 x F slave
1) For metal enclosures with 4 command points, only 1 x slave 4I/4O or A/B 4I/3O is possible.
AS-Interface F adapter for EMERGENCY STOP mushroom pushbuttons, front plate mounting, 2 inputs
6.3 Mounting
2. Insert the AS-i F slave onto the slot marked with "A3".
Note
Mounting position of the AS-Interface F slave
The AS-i F slave may only be mounted in the enclosure at the outer slots marked with "3".
1. Insert the EMERGENCY STOP mushroom pushbutton from the front through the opening
in the front plate.
2. Place the holder from behind on the EMERGENCY STOP mushroom pushbutton. Refer
also to the installation instructions in Chapter Mounting on front plate (Page 54).
3. Push the F adapter from behind onto the EMERGENCY STOP mushroom pushbutton
until it latches in position.
6.3.2.1 Dismantling
6.4 Connection
One set of links is required in each case to connect a slave to contact blocks, to lampholders
and to the connection element.
The connection elements are mounted in the front-end cable glands and are used for
connection of the AS-Interface or for bringing unused inputs or outputs out of the enclosure.
The following methods can be selected to make the connection to the AS-Interface bus:
● Terminal for shaped AS-Interface cable. The cable is contacted by the insulation piercing
method and routed past the enclosure on the outside (possible only with plastic
enclosure).
● Cable gland for the shaped AS-Interface cable or round cable. The cable is routed into
the enclosure (preferable for metal enclosure).
● Connection using M12 plug.
If less than all inputs/outputs of the installed slave in an enclosure are used for connecting
the command devices, free inputs and outputs can be routed on request to the outside
through an M12 socket at the top or bottom of the enclosure.
To supply inputs with power, the S+ connection of the slave (and the connection OUT- for
outputs) must always be assigned to the socket.
Addressing is performed using the AS-Interface connections or the integrated addressing
socket. An external power supply is not required.
① Connection element for the AS-i shaped cable, for ribbon cable
② Connection element for round cable, for round cable
③ Connection element for the AS-i shaped cable, with insulation piercing method
④ Connection element for the AS-i M12 connector
⑤ M12 socket for bringing out unused inputs/outputs
⑥ Connector, 2-pin for ribbon and round cables
Connection options
● Conventional connection with AS-Interface
● Safe connection using ASIsafe
● With 3TK28 safety relay
● To ET200S distributed I/Os
Note
All dimensions specified in mm.
A/B slave 4I/3O and slave 4I/4O for plastic enclosures (3SF5500-0BB)
A/B slave 4I/3O and slave 4I/4O for metal enclosures (3SF5500-0BB)
AS-Interface F adapter for 3SB3 EMERGENCY-STOP mushroom pushbuttons for front plate
mounting, screw terminals
AS-Interface F adapter for 3SB3 EMERGENCY-STOP mushroom pushbuttons for front plate
mounting, spring-type terminals
AS-Interface F adapter for 3SB3 EMERGENCY STOP mushroom pushbuttons for front plate
mounting, insulation piercing method
Note
Mounting position of the EMERGENCY STOP mushroom pushbutton
The EMERGENCY STOP mushroom pushbutton may be mounted only at the first or last
command point in the enclosure.
Note
Mounting positions
The mounting positions are marked by inscriptions in the lower part of the enclosure.
6.7.3 EMERGENCY STOP with signaling contact interrogated via AS-i bus
NOTICE
Risk of material damage.
When installing wiring, make sure that cables are not routed across one another.
Figure 6-6 Labeling for mounting positions in the enclosure lower part for enclosures with 1 to 6 command points
Note
Mounting position of the AS-Interface slave
The AS-i F slave may only be mounted in the enclosure at the slots marked with "3".
The AS-i F slaves are factory-mounted at mounting position A3. At the customer's request,
the ASi F slave can also be mounted at the highest mounting position of the actuator. The
following mounting positions are possible:
● Enclosure with 3 command points ⇒ C3
● Enclosure with 4 command points ⇒ D3
● Enclosure with 6 command points ⇒ F3
Note
Enclosures with 2 command points
Enclosures with 2 command points cannot be equipped with an ASi F slave.
Note
Metal enclosure with 4 command points
Metal enclosures with 4 command points can be equipped with a maximum of one AS-i
standard slave.
Note
Enclosures with one command point
Enclosures with only one command point cannot be equipped with ASi standard slaves.
Example
An enclosure with 6 command points is to be equipped with 2 AS-i standard slaves and
1 ASi F slave.
1. Mount slave 1 between command points B and C.
2. Mount slave 2 between command points D and E.
3. Mount the AS-i F slave at A3.
Note
For reasons of clarity, the input and output wiring is not shown in the diagrams.
AS-i enclosure with one command point with one AS-i F slave (EMERGENCY STOP), wired to left
Note
Enclosures with 2 command points
Enclosures with 2 command points cannot be equipped with an ASi F slave (EMERGENCY
STOP).
AS-i enclosure with three command points with one AS-i F slave (EMERGENCY STOP) in A3, wired
to left
AS-i enclosure with four command points with conventionally wired EMERGENCY STOP in A, wired
to right
AS-i enclosure with four command points with one AS-i F slave (EMERGENCY STOP) in A3, wired to
left
AS-i enclosure with six command points with one AS-i F slave (EMERGENCY STOP) in F3, wired to
right
AS-i enclosure with six command points with one AS-i F slave (EMERGENCY STOP) in A3, wired to
left
7.3 Mounting
The two-hand operation console can be mounted on the associated stand or directly on the
machine using the holes in the rear wall.
1. Unscrew the cover on the bottom of the two-hand operation console.
① For the two-hand operation console with plastic enclosure 3SB3863-1BB3, the grounding
screw must be removed.
• Finely stranded, with end sleeves according to mm2 2 × (0,5 ... 1,5)
DIN 46228
• Solid, with end sleeves according to DIN 46228 mm2 2 × (0,5 ... 0,75)
7.5 Accessories
7.5.1 Equipment
The two-hand operation consoles are pre-equipped with 3SB3 command devices. In the
case of plastic enclosures the command points are equipped as standard with actuators and
indicators made of plastic, in the case of metal enclosures they are equipped with actuators
and indicators made of metal.
The standard equipment comprises:
● Two black mushroom pushbuttons, diameter 40 mm, 1 NO + 1 NC,
Article No. 3SB3000-1GA11 or 3SB3500-1GA11
● One red EMERGENCY STOP mushroom pushbutton according to EN ISO 13850,
diameter 40 mm, with positive latching, 2 NC,
Article No. 3SB3000-1HA20 or 3SB3500-1HA20
An unequipped empty enclosure is also available in the metal version.
The plastic version can be retrofitted with up to 8 command points on a customer-specific
basis. The surface of the console has premachined breaking points for this purpose.
The following components are not integral parts of the product. They can be ordered
separately:
Note
All dimensions specified in mm.
3SB3901-0AQ3 stand
8.2 Overview
For long distances of up to 2 x 100 m, complete devices are available with metal enclosure
and actuation on both sides or as conveyor belt unbalance trackers for monitoring conveyor
systems.
Alternatively, it is also possible to use LED technology or cable-operated switches with
integral EMERGENCY STOP button.
The switches for wire lengths up to 50 m are supplied with 1 NO + 1 NC or 2 NC contacts
and those up to 75 m with 1 NO + 3 NC contacts. The switches for wire lengths of 2 × 100 m
and the conveyor belt unbalance tracker are supplied with 2 NO + 2 NC contacts.
The cable-operated switch and the conveyor belt unbalance tracker can be supplied
optionally with a factory-fitted LED (red, 24 V DC). This light in chip-on-board technology
makes the operating state of the switch visible at a distance of at least 50 m.
Metal enclosure, IP65, cover made of molded plastic, for wire lengths up to 10 m
• Without latching, only cable pull monitoring 1 NO + 1 NC 3SE7120-2DD01
Metal enclosure, IP65, cover made of molded plastic, for wire lengths up to 25 m
• Without latching 1 NO + 1 NC 3SE7150-2DD00
Metal enclosure, IP65, with alignment window, cover made of molded plastic, for wire lengths up to
25 m
• With latching and button reset, with alignment 1 NO + 1 NC 3SE7150-1BD00
window
• With latching and button reset, with LED lamp, with 1 NO + 1 NC 3SE7150-1BD04
alignment window
Metal enclosure, IP65, cover made of molded plastic, for wire lengths up to 50 m
• With latching and button reset 1 NO + 1 NC 3SE7140-1BD00
Metal enclosure, IP65, with actuation on both sides, for wire lengths up to 2 x 100 m
• With latching and button reset 2 NO + 2 NC 3SE7160-1AE00
• With latching and button reset, with LED lamp, red, 2 NO + 2 NC 3SE7310-1AE04
24 V DC
For further variants, please refer to Catalog IC 10 in the Information and Download Center
(http://www.siemens.de/industrial-controls/infomaterial).
8.2.1 Function
The NC contacts of the cable-break or cable-pull signaling are positive opening.
Cable-operated switches with one-sided operation are made ready for use by pre-tensioning
the tension lock.
Both switching contacts for the wire break/wire pull signal are available in the 3SE7140 and
3SE7150 cable-operated switches. The NO contact can be used, for example, for signaling
purposes.
On switches with interlocking, with a pretensioned cable, the locking must be deactivated
beforehand in order to return the cable-operated switch to its original position.
Note
Make sure that the cable-operated switch is correctly installed or else it will not be possible
to deactivate the lock.
3SE7141-1EG10
If the arrow in the status display is pointing to the center position (= correct wire tension), the
blue lever can be turned from "0" to "1", thus activating the switch.
In the current design, the operator can intervene using the EMERGENCY STOP button. This
means that the system can be deactivated centrally. The blue lever jumps back to "0".
The cable-operated switch can be reactivated using the blue lever as long as the correct wire
pre-tensioning is maintained. The EMERGENCY STOP button need not be unlatched for this
purpose.
8.3 Mounting
Selection criteria for 3SE7 cable-operated switches / conveyor belt unbalance trackers
Wire lengths 10 m, 25 m, 50 m, 75 m, 2 x 100 m
Switching contacts Varying number of NO and NC contacts (depending on article number)
Cover • Gray
• Yellow
Latching • With
• Without
Unlatching • Push-to-unlatch mechanism
• Key-operated release
• Rotate-to-unlatch mechanism (depending on article no.)
Visual signal • None
• With LED red, 24 V DC
Integrated EMERGENCY STOP Yes / No
Alignment window (position indication of Yes / No
pretensioned wire)
Accessories Steel wire, wire clamps, wire eyes, eyebolts
Basic equipment
Note
Wire lengths in excess of 25 m
Tension springs and wire supports must be used for wire lengths in excess of 25 m.
To ensure proper operation of cable-operated switches, they must be installed with specific
preloads.
No allowance for elongation of the wire by stretching or deformation of the wire eye is
included in the values.
You will find permissible wire lengths and preloads in the table below:
Note
Large temperature fluctuations require corresponding tension springs. The specified values
are valid when the switches are installed at an ambient temperature of 20 °C.
For reliable connection the PVC sheath must be removed from the clamping area of the steel
Bowden wire. Bowden wire supports must be used at the recommended intervals.
Note
Please study the illustration of the switch position indicator in the diagram below before you
assemble the cable-operated switch.
8.3.4 Mounting
Note
General information about mounting cable-operated switches.
The switch may only be actuated by pulling the pull-wire, and never by pushing out the
mechanical system inside the enclosure or by using tools to pull the tension ring. The user
must regularly check the switch for correct operation.
1. Remove the plastic sheath from the wire clamping area before you attach the pull-wire.
Install the pull-wire as described in the installation instructions.
2. Pretension the wire until the arrow in the position indicator is aligned horizontally
(mid-position).
3. After installing the switch, pull the wire forcefully several times as the wire eyes deform
when the wire is pulled. Tension the wire using a wire clamp or by means of a turnbuckle.
4. The cable-operated switch must be installed in such a way that it can be safely unlatched
by hand.
3SE7160-1AE...
1. Remove the plastic sheath from the wire clamping area before you attach the pull-wire.
Install the pull-wire as described in the installation instructions.
2. Pretension the wire until the operating lever of the cable-operated switch is aligned
horizontally (mid-position).
3. After installing the switch, pull the wire forcefully several times as the wire eyes deform
when the wire is pulled. Tension the wire using a wire clamp or by means of a turnbuckle.
4. The cable-operated switch must be installed in such a way that it can be safely unlatched
by hand.
5. Adjust the tension springs in such a way that the cable-operated switch is tripped at the
opposite end if the wire breaks or becomes detached.
CAUTION
Limitation of travel of tension springs
Make sure that the tension spring is not under maximum tension. Proper functioning of the
cable-operated switch cannot otherwise be guaranteed.
Note
In the case of cable-operated switches with latching, contacts 21-22 and 41-42 are latched in
the open state and contacts 13-14 and 33-34 are latched in the closed state if the wire is
pulled or broken. The contacts can be unlatched by means of the button. The contacts can
be unlatched only in the mid-position, i.e. in the pretensioned position.
Note
Restriction of the ambient temperature range
The thermal expansion behavior of the wire will restrict the ambient temperature range with
increasing wire length.
The following diagram shows the ambient temperature range for cable-operated switches of
type 3SE7150-.../3SE7120-... and 3SE7140-....
Legend
Direction of actuation
3SE7120-2DD01
3SE7150-1.D00, 3SE7150-2DD00
① Bowden wire
② Lock
③ Mid-position
④ Wire break
3SE7120-1BF00, 3SE7150-1BF00
① Bowden wire
② Lock
③ Mid-position
④ Wire break
3SE7140-1.D0.
① Bowden wire
② Lock
③ Mid-position
④ Wire break
3SE7140-1BF00
① Bowden wire
② Lock
③ Mid-position
④ Wire break
3SE7160-1BD00
① Lock
② Mid-position
Note
All dimensions specified in mm.
3SE7120-2DD..., 3SE7150-2DD..
Without latching
3SE7120-1B..., 3SE7150-1B...
With latching and button reset
3SE7150-1CD..
With latching, push-to-unlatch mechanism and key-operated release
3SE7141-1EG..
With EMERGENCY STOP and rotate-to-unlatch mechanism
3SE7140-1B...
With latching and button reset
① Lamp
3SE7140-1CD..
With latching, push-to-unlatch mechanism and key-operated release
3SE7160-1AE..
With latching and button reset
① Lamp
3SE7160-1BD..
With latching and button reset
① Lamp
Article No.
① SIRIUS cable-operated switch 3SE7120 / 3SE7150
② Wire eye, diameter 4 mm 3SE7930-1AD
③ Wire clamp simplex, diameter 4 mm, oval 3SE7941-1AC
④ Turnbuckle, M6 x 60 3SE7950-1AB
⑤ Wire, diameter 4 mm 3SE7910-3A.
⑥ Eyebolt M8 3SE7920-1AB
Article No.
① SIRIUS cable-operated switch 3SE7140
② Wire eye, diameter 4 mm 3SE7930-1AD
③ Wire clamp simplex, diameter 4 mm, oval 3SE7941-1AC
④ Turnbuckle, M6 x 110 3SE7950-1AD
⑤ Wire, diameter 4 mm 3SE7910-3AH
⑥ Eyebolt M10 3SE7920-1AC
⑦ Wire roller, rotatable 3SE7921-1AC
⑧ Tension spring 3SE7931-1AD (up to 2 x 50 m)
Note
Use of a tension spring is absolutely essential for lengths of wire ≥ 25 m.
Article No.
① SIRIUS cable-operated switch 3SE7160
② Wire eye, diameter 4 mm 3SE7930-1AD
③ Wire clamp simplex, diameter 4 mm, oval 3SE7941-1AC
④ Turnbuckle, M6 x 110 3SE7950-1AD
⑤ Wire, diameter 4 mm 3SE7910-3A.
⑥ Eyebolt M103 3SE7920-1AC
⑦ Wire roller, rotatable 3SE7921-1AC
⑧ Tension spring 3SE7931-1AE (up to 2 x 100 m)
⑨ Wire eye 3SE7930-1A.
Note
Use of a tension spring is absolutely essential for lengths of wire ≥ 25 m.
Note
The route of a wire may be redirected through a maximum angle of 90 degrees. Wire rollers
must be used to redirect wire routes.
NOTICE
Risk of material damage. Do not adjust the lever angle.
The angle of the lever of the conveyor belt unbalance trackers 3SE7310-1AE00 /
3SE7310-1AE04 must not be adjusted.
The lever is securely pinned to the shaft for safety reasons. This ensures positive opening
in accordance with IEC 60947-5-1, Annex K.
3SE2932-.AB20
3SE2932-.AA20
3SE3902-4CA20
3SE3934-5CB20
Note
All dimensions specified in mm.
3SE2924-3AA20
Safety momentary-contact foot switch with interlock
3SE2932-0AB20, 3SE2932-1AB20
Momentary-contact foot switch, two-pedal, without protective cover
3SE2932-0AA20, 3SE2932-1AA20
Momentary-contact foot switch, two-pedal, with protective cover
3SE3902-4CB20
Pedal pushbutton, single-pedal, without protective cover
3SE3902-4CA20
Pedal pushbutton, single-pedal, with protective cover
3SE3934-5CB20
Pedal pushbutton, two-pedal, without protective cover
1. In order to lock the momentary-contact safety foot switch, press the pedal down with your
foot.
2. To unlock the switch, remove your foot from the pedal and press down the button on the
foot switch.
1. The momentary-contact foot switch 3SE2902-0AA20 starts up the machine while the
pedal is pressed down.
2. The machine is stopped as soon as the pedal is released.
1. In order to lock the foot switch, press the pedal down with your foot. The switch engages.
2. To unlock the switch, press the pedal down again. The machine is then stopped.
Note
Lamps and LED modules are designed solely for use with SIRIUS command and signaling
devices. They are not suitable for use in domestic lighting systems.
10.2 Overview
The 8WD4 signaling columns are modular in design and can be freely combined. They are
available in two different diameters 50 mm and 70 mm.
Two device series are available:
● 8WD42
– Thermoplastic enclosure, diameter 50 mm
– IP54 degree of protection
– Up to 4 elements can be mounted
● 8WD44
– Thermoplastic enclosure, diameter 70 mm
– Enhanced illumination
– Connection by spring-type terminals
– Integrated degree of protection IP65
– Up to 5 elements can be mounted
Note
The cover is supplied with the connection element and must be removed before the
spherical caps can be fitted.
After the individual spherical caps have been mounted, the cover is placed on the top cap.
8WD42 signaling column (width 50 mm) with up to 4 elements 8WD44 signaling columns (width 70 mm) with up to 5 elements
⑥ Adapter for single-hole mounting 8WD4208-0EH ⑥ Bracket for wall mounting 8WD4308-0CA
⑦ Foot for base mounting 8WD4208-0DE ⑦ Bracket for wall mounting (2-sided) 8WD4308-0CB
⑨ Foot for pipe mounting 8WD4308-0DB ⑨ Bracket for base mounting 8WD4408-0CD
⑩ Foot for pipe mounting (> 400 mm) 8WD4308-0DC ⑩ Pipe 8WD4208-0EF/8WD4308-0E.
⑪ Adjustable-angle foot for pipe mounting 8WD44 08-0DF ⑪ Foot with pipe 8WD4308-0DA
⑭ Bracket for foot mounting 8WD4408-0CC ⑭ Foot for pipe mounting (> 400 mm) 8WD4308-0DC
10.2.1 Design
The 8WD4 signaling columns are modular in design and can be freely combined. They are
available in two different diameters 50 mm and 70 mm.
10.3 Mounting
Pipe mounting
Pipes of various lengths from 150 mm to 1000 mm are available. Use of a special cast foot
to provide stability is recommended for pipe lengths of 500 mm or higher.
The 8WD42 signaling columns are mounted on the base/floor with a 8WD4208-0DE plastic
foot.
Signaling columns
8WD44 signaling columns can be screwed directly to the connection element for base
mounting.
Note
Degree of protection IP65
Degree of protection IP65 is only reached when using the seals provided.
The adapter with the cable outlet at the side is also available in a special version with
magnet fixing. This offers a simple, flexible and extremely shock-resistant method of fixing
signaling columns to metal plates or panels.
10.3.7 Connection
The signaling elements are wired using terminals in the connection element, screw terminals
for 8WD42 and screw or spring-type terminals for 8WD44.
Cable entry
The connecting cables can be guided downward via the connection element. With 8WD42
signaling columns, the cables can be guided via an adapter for single-hole mounting.
This makes wiring easier if there is no access from below.
Note
Number of cables used
Up to 5 signaling elements can be arranged in a vertical column on 8WD44 signaling
columns. The number of cables is limited to a maximum of 6.
Up to 4 signaling elements can be arranged in a vertical column on 8WD42 signaling
columns. The number of cables is limited to a maximum of 5.
1. Remove the cover from the connection element (8WD4408-0A..). After the signaling
column has been assembled, place the cover on top of the column.
2. Push the cable from below through the cable opening.
3. Place the stripped ends of the cables into the screw terminals and insert a flathead
screwdriver from the side to tighten the terminals.
1. Remove the cover from the connection element (8WD4408-0A..). After the signaling
column has been assembled, place the cover on top of the column.
2. Push the cable from below through the cable opening.
3. Push a flathead screwdriver into a terminal opening (1) in order to open the spring-type
terminal.
4. Insert a stripped cable from above into the cable opening (2).
5. Remove the screwdriver in order to lock the cable in the terminal.
1. Insert the incandescent lamp or LED from below into the spherical cap.
2. Turn the lamp counter-clockwise until the bayonet lock audibly engages.
Note
LED is permanently integrated
The LED is permanently integrated in the 8WD4420-5 light element and cannot be replaced.
NOTICE
Arrangement of acoustic elements
Note that acoustic elements such as siren elements or buzzers can only ever be used as
the uppermost element on a signaling column.
With the 8WD4220-0FA buzzer element, you change the signal tone from continuous to
pulsating by moving the switch on the inside.
Note
All dimensions specified in mm.
① Flat seal
Foot
① Seal
Connection element
① Level 1
② Level 2
③ Level 3
④ Level 4
⑤ Connection diagram for common conductor
⑥ Strain relief
① O-ring seal
② Lock washer
Only 1 element is recommended for horizontal mounting.
Connection elements
Note
Lamps and LED modules are designed solely for use with SIRIUS command and signaling
devices. They are not suitable for use in domestic lighting systems.
11.2 Overview
11.2.1 Features
● Degree of protection IP65
● Thermoplastic enclosure
● Diameter: 70 mm
● Continuous light (incandescent lamp version and single-flash light) is available in the
colors red, green, yellow, clear and blue.
● The special shape of the integrated signal lamps means that the light is emitted optimally
in every direction (to the sides and upwards).
● LED versions of the integrated signal lamps offer a considerably longer endurance than
the incandescent lamp versions.
● Available in continuous light, flashing light or rotating light versions
● Rated voltage 24 V, 115 V, 230 V AC/DC
● Ambient temperature -20 to +50 °C, incandescent lamp up to 60 °C
11.3 Mounting
8WD53 integrated signal lamps can be mounted directly at any point of the machine for the
purpose of giving visual signals. They are mounted by means of a Pg 29 screw base with
nut.
WARNING
WARNING
Risk of serious injury or damage to property.
Failure to follow the proper procedures for disassembling components can result in serious
physical injury.
① Seal
② Anti-twist protection
③ Screw
1. Place the seal ① on the pipe or the supporting foot and then mount the pipe adapter.
2. Insert the screw ③ into the anti-twist protection ②.
3. Place the integrated signal lamp on the pipe adapter.
4. Turn the integrated signal lamp clockwise until it engages.
Type 8WD53
General data
Approvals UL, CSA
Rated voltage (AC values at 50 Hz)
• Continuous light, BA 15d (incandescent lamps) 24 V, 115 V, 230 V AC/DC, 5 W
• Single flash light 24 V AC/DC/125 mA; 230 V AC/15 mA; 230 V AC/15 mA
Inrush current
• LED light A < 0,5
Enclosures
Enclosure material PC/ABS shield, shock-proof, black
Spherical cap Thermoplastic (polycarbonate) shock-proof up to 20 J
Mounting 37 mm diameter hole (Pg 29)
Degree of protection IP65
Ambient temperature
• Continuous light (incandescent lamp) °C -20 ... +60
Type 8WD53
Enclosure PC/ABS shield, shock-proof, black
Spherical cap Thermoplastic (polycarbonate) shock-proof up to 20 J
Mounting mm 37 mm diameter hole (Pg 29)
Cable outlet Radial or axial
Ambient temperature °C -20 to +60
Single-flash light LED up to +50
Degree of protection IP65
Approvals UL/CSA
Operational voltage (AC values at 50 Hz)
Continuous light (incandescent lamp/LED) V/mA 24 V AC/DC/115 V/230 V
Single flash light V/mA 24 V AC/DC/125 mA; 115 V/20 mA;230 V/15 mA
LED light V/mA 24 V AC/DC/70 mA
Flash energy 2 Ws/approx. 1 Hz
LED lamps
Flashlight, flash frequency Hz approx. 1
Rotating light, rotation frequency rpm approx. 120
Inrush current
LED light A < 0,5
Single flash light 24 V/115 V < 0.5 A; 230 V < 0.5 A
Note
All dimensions specified in mm.
① Strain relief
② M3 screw terminals
③ Lampholder with bayonet lock
④ Incandescent lamp BA 15d
⑤ Hexagon nut
⑥ Anti-twist protection
⑦ Enclosure wall, max. 7 mm
⑧ Rubber seal
⑨ Thread Pg 29 (diameter 37)
⑩ Spherical cap
Approval markings
Communautés Européennes
(The CE approval mark is required in order to market your
products within Europe. The CE mark indicates to
European authorities that your claims of product
compliance meet the applicable standards.)
Underwriters Laboratories Inc.
(Product safety certification organization)
(Approval mark for Canada and USA)
Underwriters Laboratories Inc.
(Product safety certification organization)
Atmosphère explosible
(Explosion protection)
Abbreviation Meaning
4I/4O AS-Interface slave with 4 inputs and 4 outputs
4I/3O AS-Interface slave with 4 inputs and 3 outputs
AS-i AS-Interface
The AS-Interface (or actuator/sensor interface; abbreviated as AS–i) is a
connection system for the lowest process level in automation systems.
The AS-International Association promotes the AS-Interface as a multi-vendor
industry standard. It is open to users and manufacturers of AS-Interface as well
as research organizations. National groups are established in various countries.
AC Alternating current
AC-12 Control of resistive loads and solid-state loads with isolation by optocouplers
AC-15 Utilization category for contactor relays according to IEC 60947-5-1
AC-15 Control of electromagnetic loads (> 72 VA).
ASIsafe Concept for integration of safety-related components in an AS-Interface network
ATEX Atmosphère explosible (French) = Explosion protection
Synonym for the two European Directives for explosion protection:
• ATEX Directive 94/9/EC (applies to equipment manufacturers)
• ATEX Directive 1999/92/EC (applies to workplace owners)
AWG American Wire Gauge = coding for wire diameters in North America
BG Employer's Liability Insurance Associations
BKS Manufacturer of locking systems and cylinder locks
Bus Binary Unit System
System for transferring data between multiple nodes
C-Charakteristik Circuit breakers with C characteristic are used for cables to loads with high inrush
current.
CE CE marking
Confirmation of conformity of the product with the applicable EU directives and
compliance with the essential requirements contained in these directives.
CES Manufacturer of locking systems and cylinder locks
CCC China Compulsory Certification.
The CCC certificate is the compulsory Chinese certificate for various product
groups, especially electronic products and products in the automobile industry.
CSA Canadian Standards Association
Provider of product testing and certification services in North America.
C-UL-US C-UL-US Listing approval mark
This classification mark is used for products that are sold in Canadian and U.S.
markets. It indicates that Canadian and U.S. requirements for classified products
have been fulfilled.
DC Direct current
DC-13 Utilization category for contactor relays according to IEC 60947-5-1
DC-13 Control of DC electromagnets
Abbreviation Meaning
DIAZED Diametrically graded two-part Edison fuse
DIAZED is a trademark of Siemens AG.
The neutral standard designation is D fuse.
DIN The "Deutsche Institut für Normung" is the German institution that is responsible
for standards development and that represents German interests in European
and global standards organizations.
EMC Electromagnetic compatibility
EN Europäische Norm (European standard)
GOST Certification for Russia
IEC International Electrotechnical Commission
IP Ingress protection
ISO International Organization for Standardization
KFW Saturated atmosphere with variations in air humidity and temperature
KK Constant saturated atmosphere
KTW Saturated atmosphere with variations in air temperature
LED Light emitting diode
M12 Metric ISO thread
CET Central European Time
NC NC contact
PDF Platform-independent file format for documents (Portable Document Format)
PE Protective Earth
SELV Safety extra-low voltage
PFD Probability of dangerous failure on demand
UL Underwriters Laboratories Inc.
U.S. organization for certifying electrotechnical products.
NO NO contact
SIL Safety Integrity Level
VDE Verband der Elektrotechnik Elektronik Informationstechnik e. V. (Association of
Electrical Engineering, Electronics and Information Technology (Germany))
Transformer, 61
Twin pushbuttons, 63
A Documentation
Target group, 11
Application areas
3SB2 pushbuttons and indicator lights, 21
3SB3 pushbuttons and indicator lights, 38
F
AS-Interface safety module, 122
AS-Interface standard module, 122 Failure rate, 20
Cable-operated switches, 169 Formula
EMERGENCY STOP mushroom pushbuttons, 39 B10 value, 20
F slave, 122 Front plate thickness, 55, 58
Foot switches, 193
Integrated signal lamps, 229
Key-operated switches, 21, 38 H
Signaling columns, 201
Holder, 55
Slave 4I/4O and A/B slave 4I/3O, 122
Two-hand operation console, 39, 159
I
B Important notes, 15
Industry Mall, 13
B10 value
Integrated signal lamps
Formula, 20
Base mounting, 231
Base mounting, 17
Internet addresses
Integrated signal lamps, 231
Brochures, 13
Catalogs, 13
Industry Mall, 13
C
Online configurator, 13
Cable-operated switches
Actuation on both sides, 191
Ambient temperature, 181 L
Wire lengths, 175, 190
Label holder, 54
Certifications and approvals, 237
Lamp replacement, 30, 64
Configurator, 12
Latest information, 13
Contact block
Locking wheel, 55
Dismantling, 60
M
D
Mounting
Dismantling
Actuating element, 28
AS-Interface F adapter, 129
AS-i F slave, 127
Contact block, 60
AS-Interface F adapter, 128
Illuminated mushroom pushbuttons, 62
AS-Interface slave, 127
Illuminated pushbuttons, 62
Button, 29
Indicator lights, 62
Cable-operated switches, 175
Lamp, 30, 64
on front plate, 54
Selector switches, 63
on printed circuit board, 26, 57
P
Positive opening operation, 45
S
Safety circuits, 45
Signaling columns
Base mounting, 208, 211
Cable entry, 214
Cable entry with screw terminals, 215
Cable entry with spring-type terminals, 215
Connecting cables, 214
Connection to AS-Interface, 219
Drilling pattern, 211, 211
Magnetic fixing, 213