6135J, 6150J, 6170J, 6190J, and 6210J Tractors - Repair Technical Manual
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Isabela Yumi6135J, 6150J, 6170J, 6190J, and 6210J Tractors - Repair Technical Manual
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Isabela Yumi6135J, 6150J, 6170J,
6190J, and 6210J Tractors
— Repair Technical Manual
REPAIR TECHNICAL MANUAL
6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
TM804919 23JAN17 (INGLÊS)
John Deere Montenegro
PRINTED IN BRAZIL
Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service work components requiring service instruction. At the
are identified in this manual and are recommended for use. beginning of each group are summary listings of all
Live with safety: Read the safety messages in the applicable essential tools, service equipment and tools,
introduction of this manual and the cautions presented other materials needed to do the job, service parts kits,
throughout the text of the manual. specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
This is the safety-alert symbol. When you see this machines. They are on-the-job guides containing only the
symbol on the machine or in this manual, be alert to the vital information needed for diagnosis, analysis, testing,
potential for personal injury. and repair.
Technical manuals are divided in two parts: repair and Fundamental service information is available from other
operation and tests. Repair sections tell how to repair sources covering basic theory of operation, fundamentals
the components. Operation and tests sections help you of troubleshooting, general maintenance, and basic type
identify the majority of routine failures quickly. of failures and their causes.
DX,TMIFC -19-15APR14-1/1
TM804919 (23JAN17) 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
Section 05—Safety Group 20—Rear Differential—6135J Tractor
Group 05—Safety Group 21—Rear Differential—6150J Tractor
Group 22—Rear Differential—6170J, 6190J, and 6210J
Section 10—General Information Tractors
Group 05—Specifications Group 25—Hydraulic Pump Drive
Group 10—Fuels, Lubricants, and Coolant Group 30—Final Drives—6135J Tractors
Group 15—Serial Numbers Group 31—Final Drives—6150J, 6170J, 6190J, and
Group 20—Adjustments, Checks, and General Service 6210J Tractors
Group 25—References for Technical Information Group 35—Rear Power Take-Off—6135J Tractors
Group 36—Rear Power Take-Off—6150J, 6170J,
6190J, and 6210J Tractors
Section 20—Engine Group 40—Monitoring Systems
Group 05—Remove and Install Components
Group 10—Monitoring Systems
Section 50B—PowrQuad™ Transmission
Group 05—Remove and Install PowrQuad™ Module
Section 30—Fuel, Air Intake, Cooling, and Group 10—Transmission Selectors Control
Exhaust System Group 15—PowrQuad™ Module
Group 05—Speed Control Group 20—Remove and Install Range Box
Group 10—Fuel System Group 25—Range Box
Group 15—Air Intake System Group 30—Monitoring Systems
Group 20—Cooling System
Group 25—Exhaust System
Group 30—Monitoring Systems Section 60A—Steering
Group 05—Hydrostatic Steering
Group 10—AutoTrac™ Integrated—6150J, 6170J,
Section 40—Electrical System 6190J, and 6210J Tractors
Group 05—Connectors Group 15—Monitoring Systems
Group 10—Wiring Harnesses
Group 15—Charging System
Group 20—Starter Motor Circuit Section 60B—Brakes
Group 25—Fuses, Relays, and Switches Group 05—Brake Valve
Group 30—Electrical Components Group 10—Power-Fill Brake Valve
Group 15—Rear Wheel Brakes
Section 45—Electronic Control Units
Group 05—General Information Section 60C—Air Trailer Brake
Group 10—Remove and Install Components Group 05—Air Brake System
Section 50A—Drivetrain Section 70—Hydraulic System Identification
Group 05—Remove and Install Components—6135J Group 05—Hydraulic System Identification
Tractor
Group 06—Remove and Install Components—6150J Section 70A—PC Hydraulic System—6135J
Tractor Tractors
Group 07—Remove and Install Components—6170J, Group 05—Rockshaft Controls
6190J, and 6210J Tractor Group 10—Hydraulic Pump
Group 10—Universal Joints, Driveshafts, and Torsional Group 15—Valve Block
Damper Group 20—Rockshaft
Group 15—Front-Wheel Drive Clutch—6135J Tractor Group 25—Selective Control Valves and Quick
Group 16—Front-Wheel Drive Clutch—6150J Tractor Couplers
Group 17—Front-Wheel Drive Clutch—6170J, 6190J, Group 30—Monitoring Systems
and 6210J Tractors
Continued on next page
Original Instructions. All information, illustrations and specifications in this
manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2017
DEERE & COMPANY
European Office Mannheim
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
TM804919 (23JAN17) i 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
Section 70B—PFC Hydraulic System—6135J
and 6150J Tractors
Group 05—Rockshaft Controls
Group 10—Charge Pump and Hydraulic Pump
Group 15—Valve Block
Group 20—Rockshaft
Group 25—Selective Control Valves and Quick
Couplers
Group 30—Monitoring Systems
Section 70C—PFC Hydraulic System—6170J,
6190J, and 6210J Tractors
Group 05—Rockshaft Controls
Group 10—Charge Pump and Hydraulic Pump
Group 15—Valve Block
Group 20—Rockshaft
Group 25—Selective Control Valves and Couplers
Group 30—Monitoring Systems
Section 80—Miscellaneous
Group 05—Remove and Install Components
Group 10—Main Frame
Group 15—Front Wheels, Rear Wheels, and Fenders
Group 20—Center Link Bracket and Swinging Drawbar
Group 25—Monitoring Systems
Section 90—Cab
Group 05—Remove and Install Components
Group 10—Air-Conditioning System
Group 15—Heating System
Group 20—Operator's Cab
Group 25—Monitoring Systems
Section 99—Tools
Group 05—Special Tools (Dealer-Fabricated)
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Section 05
Safety
Contents
Page
Group 05—Safety
Understand Signal Words.............................. 05-05-1
Follow Safety Instructions.............................. 05-05-1
Recognize Safety Information ....................... 05-05-1
Handle Fluids Safely—Avoid
Fires........................................................... 05-05-2
Prevent Battery Explosions ........................... 05-05-2
Prepare for Emergencies............................... 05-05-2
Handling Batteries Safely .............................. 05-05-3
Handle Agricultural Chemicals
Safely......................................................... 05-05-4
Park Machine Safely...................................... 05-05-4
Support Machine Properly ............................. 05-05-5
Wear Protective Clothing............................... 05-05-5
Work in Clean Area ....................................... 05-05-5
Clean Vehicle of Hazardous
Pesticides .................................................. 05-05-6
Service Machines Safely ............................... 05-05-6
Work In Ventilated Area................................. 05-05-6
Illuminate Work Area Safely .......................... 05-05-7
Replace Safety Signs .................................... 05-05-7
Use Proper Lifting Equipment........................ 05-05-7
Avoid High-Pressure Fluids ........................... 05-05-8
Wait Before Opening
High-Pressure Fuel System....................... 05-05-8
Service Accumulator Systems
Safely......................................................... 05-05-8
Remove Paint Before Welding or
Heating ...................................................... 05-05-9
Avoid Heating Near Pressurized
Fluid Lines ................................................. 05-05-9
Keep ROPS Installed Properly ...................... 05-05-9
Service Tires Safely..................................... 05-05-10
Practice Safe Maintenance.......................... 05-05-10
Use Proper Tools ......................................... 05-05-11
Construct Dealer-Made Tools
Safely....................................................... 05-05-11
Dispose of Waste Properly .......................... 05-05-11
Protect Against Noise .................................. 05-05-12
Avoid Hot Exhaust ....................................... 05-05-12
Service Cooling System Safely ................... 05-05-12
Illuminate Work Area Safely ........................ 05-05-13
Live With Safety........................................... 05-05-13
TM804919 (23JAN17) 05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Contents
TM804919 (23JAN17) 05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Group 05
Safety
Understand Signal Words
A signal word — DANGER, WARNING OR CAREFUL
— is used as a safety alert symbol. DANGER identifies
more serious risks.
Safety warnings such as DANGER or WARNING are
located near specific risks. General precautions are listed
TS187 —19—30SEP88
on the CAREFUL safety signs. CAUTION also identifies
safety messages in this manual.
DX,SIGNAL -19-03MAR93-1/1
Follow Safety Instructions
Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
TS201 —UN—15APR13
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
T81389 —UN—28JUN13
practices.
DX,ALERT -19-29SEP98-1/1
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Safety
Handle Fluids Safely—Avoid Fires
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
TS227 —UN—15APR13
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
DX,FLAME -19-29SEP98-1/1
Prevent Battery Explosions
Keep sparks, lighted matches, and open flame away from
the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
TS204 —UN—15APR13
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
DX,SPARKS -19-03MAR93-1/1
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
TS291 —UN—15APR13
DX,FIRE2 -19-03MAR93-1/1
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Safety
Handling Batteries Safely
Battery gas can explode. Keep sparks and flames away
from batteries. Use a flashlight to check battery electrolyte
level.
Never check battery charge by placing a metal object
across the posts. Use a voltmeter or hydrometer.
TS204 —UN—15APR13
Always remove grounded (-) battery clamp first and
replace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid hazards by:
• Filling batteries in a well-ventilated area
• Wearing eye protection and rubber gloves
• Avoiding use of air pressure to clean batteries
• Avoiding breathing fumes when electrolyte is added
• Avoiding spilling or dripping electrolyte
• Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
1. Flush skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).
3. Get medical attention immediately.
WARNING: Battery posts, terminals, and related
TS203 —UN—23AUG88
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
DX,WW,BATTERIES -19-02DEC10-1/1
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Safety
Handle Agricultural Chemicals Safely
Chemicals used in agricultural applications such
as fungicides, herbicides, insecticides, pesticides,
rodenticides, and fertilizers can be harmful to your health
or the environment if not used carefully.
Always follow all label directions for effective, safe, and
TS220 —UN—15APR13
legal use of agricultural chemicals.
Reduce risk of exposure and injury:
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer's instructions, follow these general
guidelines:
- Chemicals labeled 'Danger': Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
- Chemicals labeled 'Warning': Less toxic. Generally
require use of goggles, gloves, and skin protections.
A34471 —UN—11OCT88
- Chemicals labeled 'Caution': Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling spray or dusts.
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals. • Store chemicals in a secure, locked area way from
human or livestock food. Keep children away.
• After handling chemicals, always bathe or shower and
• Always dispose of containers properly. Triple rinse
change clothes. Wash clothing before wearing again.
empty containers and puncture or crush containers and
• Seek medical attention immediately if illness occurs
dispose of properly.
during or shortly after use of checmials.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
DX,WW,CHEM01 -19-05APR04-1/1
Park Machine Safely
Before working on the machine:
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station.
TS230 —UN—24MAY89
DX,PARK -19-04JUN90-1/1
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Safety
Support Machine Properly
Always lower the attachment or implement to the ground
before you work on the machine. If you must work
on a lifted machine or attachment, securely support
the machine or attachment. If left in a raised position,
hydraulically supported devices can settle or leak down.
TS229 —UN—23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a tractor,
always follow safety precautions listed in the implement
operator's manual.
DX,LOWER -19-17FEB99-1/1
Wear Protective Clothing
Wear close fitting clothing and safety equipment
appropriate to the job.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
TS206 —UN—15APR13
DX,WEAR2 -19-03MAR93-1/1
Work in Clean Area
Before starting a job:
• Clean work area and machine.
• Make sure you have all necessary tools to do your job.
• Have the right parts on hand.
T6642EJ —UN—18OCT88
• Read all instructions thoroughly; do not attempt
shortcuts.
DX,CLEAN -19-04JUN90-1/1
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Safety
Clean Vehicle of Hazardous Pesticides
CAUTION: During application of hazardous 1. Sweep or vacuum the floor of cab.
pesticides, pesticide residue can build up
on the inside or outside of the vehicle. 2. Clean headliners and inside cowlings of cab.
Clean vehicle according to use instructions 3. Wash entire exterior of vehicle.
of hazardous pesticides.
4. Dispose of any wash water with hazardous
When exposed to hazardous pesticides, clean exterior and concentrations of active or non-active ingredients
interior of vehicle daily to keep free of the accumulation of according to published regulations or directives.
visible dirt and contamination.
DX,CABS2 -19-24JUL01-1/1
Service Machines Safely
Tie long hair behind your head. Do not wear a necktie,
scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to get
caught, severe injury could result.
TS228 —UN—23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
DX,LOOSE -19-04JUN90-1/1
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the
TS220 —UN—15APR13
doors and get outside air into the area.
DX,AIR -19-17FEB99-1/1
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Safety
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use
a portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ignite
spilled fuel or oil.
TS223 —UN—23AUG88
DX,LIGHT -19-04JUN90-1/1
Replace Safety Signs
Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.
TS201 —UN—15APR13
DX,SIGNS1 -19-04JUN90-1/1
Use Proper Lifting Equipment
Lifting heavy components incorrectly can cause severe
injury or machine damage.
Follow recommended procedure for removal and
installation of components in the manual.
TS226 —UN—23AUG88
DX,LIFT -19-04JUN90-1/1
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Safety
Avoid High-Pressure Fluids
Inspect hydraulic hoses periodically – at least once
per year – for leakage, kinking, cuts, cracks, abrasion,
blisters, corrosion, exposed wire braid or any other signs
of wear or damage.
X9811 —UN—23AUG88
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a knowledgeable
Search for leaks with a piece of cardboard. Protect hands medical source. Such information is available in
and body from high-pressure fluids. English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
If an accident occurs, see a doctor immediately. Any fluid 309-748-5636.
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
DX,FLUID -19-12OCT11-1/1
Wait Before Opening High-Pressure Fuel
System
High-pressure fluid remaining in fuel lines can cause
serious injury. Only technicians familiar with this type of
system should perform repairs. Before disconnecting fuel
lines, sensors, or any other components between the
TS1343 —UN—18MAR92
high-pressure fuel pump and nozzles on engines with
High-Pressure Common Rail (HPCR) fuel system, confirm
that the fuel pressure is relieved.
DX,WW,HPCR2 -19-09SEP14-1/1
Service Accumulator Systems Safely
Escaping fluid or gas from pressurized hydraulic
accumulator systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch
near a pressurized accumulator or pressurized line.
TS281 —UN—15APR13
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
DX,WW,ACCLA -19-15APR03-1/1
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Safety
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:
TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.
Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can be accidentally
TS953 —UN—15MAY90
cut when heat goes beyond the immediate flame area.
DX,TORCH -19-03MAR93-1/1
Keep ROPS Installed Properly
Make certain all parts are reinstalled correctly if the
roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to proper
torque.
TS212 —UN—23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
The seat is part of the ROPS safety zone. Replace only
with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the
manufacturer.
DX,ROPS3 -19-12OCT11-1/1
TM804919 (23JAN17) 05-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Safety
Service Tires Safely
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
RXA0103438 —UN—11JUN09
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims, or missing lug bolts and nuts.
DX,WW,RIMS -19-19AUG09-1/1
Practice Safe Maintenance
Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from power-driven
parts. Disengage all power and operate controls to relieve
pressure. Lower equipment to the ground. Stop the
engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine. TS218 —UN—23AUG88
DX,SERV -19-17FEB99-1/1
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Safety
Use Proper Tools
Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards.
Use power tools only to loosen threaded parts and
fasteners.
TS779 —UN—08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
wrenches.
Use only service parts meeting John Deere specifications.
DX,REPAIR -19-17FEB99-1/1
Construct Dealer-Made Tools Safely
Faulty or broken tools can result in serious injury. When
constructing tools, use proper, quality materials, and good
workmanship.
LX1016749 —UN—01JUL97
Do not weld tools unless you have the proper equipment
and experience to perform the job.
DX,SAFE,TOOLS -19-10OCT97-1/1
Dispose of Waste Properly
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.
TS1133 —UN—15APR13
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth's atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN -19-03MAR93-1/1
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Safety
Protect Against Noise
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
TS207 —UN—23AUG88
uncomfortable loud noises.
DX,NOISE -19-23OCT13-1/1
Avoid Hot Exhaust
Servicing machine or attachments with engine running
can result in serious personal injury. Avoid exposure and
skin contact with hot exhaust gases and components.
Exhaust parts and streams become very hot during
RG17488 —UN—21AUG09
operation. Exhaust gases and components reach
temperatures hot enough to burn people, ignite, or melt
common materials.
DX,EXHAUST -19-20AUG09-1/1
Service Cooling System Safely
Explosive release of fluids from pressurized cooling
system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
to relieve pressure before removing completely.
TS281 —UN—15APR13
DX,RCAP -19-04JUN90-1/1
TM804919 (23JAN17) 05-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Safety
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use
a portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ignite
spilled fuel or oil.
TS223 —UN—23AUG88
DX,LIGHT -19-04JUN90-1/1
Live With Safety
Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.
TS231 —19—07OCT88
DX,LIVE -19-25SEP92-1/1
TM804919 (23JAN17) 05-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Safety
TM804919 (23JAN17) 05-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Section 10
General Information
Contents
Page
Page
Group 05—Specifications
Engine Specifications .................................... 10-05-1 Front-Wheel Drive Serial
Fuel System Specifications ........................... 10-05-2 Number—ZF.............................................. 10-15-6
Clutch Specifications ..................................... 10-05-2 Operator's Station Serial Number.................. 10-15-6
Transmission Specifications .......................... 10-05-2
Tractor Speeds with PowrQuad™ Group 20—Adjustments, Checks, and
Transmission ............................................. 10-05-3 General Service
Power Take-Off (PTO) Safe Maintenance and Cleaning ................... 10-20-1
Specifications ............................................ 10-05-5 Using High Pressure Washers ...................... 10-20-1
Electrical System Specifications.................... 10-05-5 Use Compressed Air ..................................... 10-20-1
Brakes Specifications .................................... 10-05-5 Preliminary Engine Test ................................ 10-20-2
Hydraulic System Specifications ................... 10-05-6 Check Neutral Start
Tire Combinations ......................................... 10-05-7 System—PowrQuad™
Front Axle Specifications ............................... 10-05-8 Transmission ............................................. 10-20-2
Rear Axle Specifications................................ 10-05-9 Check Transmission Park
Capacities.................................................... 10-05-10 System—PowrQuad™
Weights........................................................ 10-05-11 Transmission ............................................. 10-20-3
Dimensions.................................................. 10-05-12 Checking Lighting Circuit............................... 10-20-3
Final Engine Checks ..................................... 10-20-3
Group 10—Fuels, Lubricants, and Coolant Checking Tractor Operation ......................... 10-20-3
Diesel Engine Break-In Oil — Replace Primary and Secondary
Non-Emissions Certified and Engine Air Filters ....................................... 10-20-4
Certified Tier 1, Tier 2, Tier 3, Clean Primary Engine Air Filter ..................... 10-20-5
Stage I, Stage II, and Stage III .................. 10-10-1 Check Air Intake System
Diesel Engine Oil — Tier 3 and Connections............................................... 10-20-5
Stage III ..................................................... 10-10-2 Clean Crankcase Vent Line ........................... 10-20-6
Engine Oil and Filter Service Clean Radiator, Coolers, and Air
Intervals — Tier 3 and Stage IIIA Conditioner Condenser.............................. 10-20-6
— PowerTech™ Engines........................... 10-10-3 Check Expansion Tank Cap ......................... 10-20-7
Transmission and Hydraulic Oil..................... 10-10-4 Check Radiator for Leaks .............................. 10-20-8
Front-Wheel Drive Axle Oil ZF....................... 10-10-4 Check Cooling System
Front-Wheel Drive Axle Oil Connections............................................... 10-20-8
(Standard).................................................. 10-10-5 Check Engine Thermostat ............................. 10-20-9
Front-Wheel Drive Oil (3 Meters)................... 10-10-6 Check Charge and Clean Battery.................. 10-20-9
Grease........................................................... 10-10-6 Check Starter Motor .................................... 10-20-10
Drain Trailer Brake
Group 15—Serial Numbers Compressed-Air Tank (If
Identification Numbers................................... 10-15-1 Equipped) ................................................ 10-20-10
Keep Proof of Ownership .............................. 10-15-1 Replace Cab Air Filter ................................. 10-20-11
Interpreting Machine Serial Change Coolant........................................... 10-20-11
Number...................................................... 10-15-2 Replace Engine Thermostat ........................ 10-20-14
Tractor Identification Number ........................ 10-15-3 Check Coolant Level ................................... 10-20-15
Interpreting Engine Serial Change Engine Oil ...................................... 10-20-16
Number...................................................... 10-15-3 Replace Engine Oil Filter............................. 10-20-17
Engine Serial Number ................................... 10-15-5 Check Engine Oil Level ............................... 10-20-18
PowrQuad™ Transmission Serial Change Transmission/Hydraulic
Number...................................................... 10-15-5 System Oil—6135J Tractor...................... 10-20-19
Differential Housing Serial Change Transmission/Hydraulic
Number...................................................... 10-15-5 System Oil—6150J, 6170J,
Front-Wheel Drive Serial 6190J, and 6210J Tractors ...................... 10-20-20
Number—Dana.......................................... 10-15-6
Continued on next page
TM804919 (23JAN17) 10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Contents
Page Page
Clean Transmission/Hydraulic SAE Face Seal and O-Ring
Oil Suction Screen—6135J Stud End Fitting Torque
Tractor ..................................................... 10-20-22 Chart—Standard Pressures ...................... 10-25-6
Clean Transmission/Hydraulic Oil SAE Face Seal and O-Ring Stud
Suction Screen—6150J, 6170J, End Fitting Torque Chart—High
6190J, and 6210J Tractors ...................... 10-20-23 Pressure Applications................................ 10-25-7
Drain Additional Oil Reservoir (If Four Bolt Flange Fittings Assembly
Equipped) ................................................ 10-20-23 and Installation—All Pressure
Replace Transmission and Applications ............................................... 10-25-7
Hydraulic Oil Filters ................................. 10-20-24 SAE Four Bolt Flange Cap Screw
Check Transmission/Hydraulic Torque Values—Standard
System Oil Level...................................... 10-20-25 Pressure Applications................................ 10-25-8
Change Front Axle Differential SAE Four Bolt Flange Cap Screw
Housing Oil—ZF Front Axle..................... 10-20-26 Torque Values—High Pressure
Change Front Axle Final Drive Applications ............................................... 10-25-9
Housing Oil—ZF Front Axle..................... 10-20-27 External Hexagon Port Plug Torque
Change Front Axle Differential Chart.......................................................... 10-25-9
Housing Oil—DANA Front Axle................ 10-20-27 Prevent Hydraulic System
Change Front Axle Final Drive Contamination ......................................... 10-25-10
Housing Oil—DANA Front Axle................ 10-20-28 Check Oil Lines and Fittings........................ 10-25-10
Change Front Axle Differential Basic Electrical Component
Housing Oil—John Deere 3 Handling / Precautions For
Meters Front Axle .................................... 10-20-29 Vehicles Equipped With
Change Front Axle Final Drive Computer Controlled Systems................. 10-25-11
Housing Oil—John Deere 3 Identify Zinc-Flake Coated
Meters Front Axle .................................... 10-20-30 Fasteners................................................. 10-25-11
Check Front Axle Differential Use Torque Wrench Adapter ....................... 10-25-12
Housing Oil Level—ZF Front Servicing and Connecting Snap to
Axle.......................................................... 10-20-30 Connect STC™ Fittings........................... 10-25-13
Check Front Axle Final Drive Use Special Wrench .................................... 10-25-13
Housing Oil Level—ZF Front Install Hydraulic Fittings............................... 10-25-14
Axle.......................................................... 10-20-31
Check Front Axle Differential
Housing Oil Level—DANA Front
Axle.......................................................... 10-20-31
Check Front Axle Final Drive
Housing Oil Level—DANA Front
Axle.......................................................... 10-20-32
Check Front Axle Differential
Housing Oil Level—John Deere
3 Meters Front Axle ................................. 10-20-32
Check Front Axle Final Drive
Housing Oil Level—John Deere
3 Meters Front Axle ................................. 10-20-33
Group 25—References for Technical Information
Metric Bolt and Screw Torque
Values ........................................................ 10-25-1
Unified Inch Bolt and Screw Torque
Values ........................................................ 10-25-2
Face Seal Fittings Assembly
and Installation—All Pressure
Applications ............................................... 10-25-3
Metric Face Seal and O-Ring
Stud End Fitting Torque
Chart—Standard Pressures ...................... 10-25-4
Metric Face Seal and O-Ring Stud
End Fitting Torque Chart—High
Pressure Applications................................ 10-25-5
TM804919 (23JAN17) 10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Group 05
Specifications
Engine Specifications
6135J Tractor 6150J Tractor
Engine .................... John Deere PowerTech™ PROCONVE MAR-I Engine ..................... John Deere PowerTech™ PROCONVE MAR-I
Type ............................................. Inline Diesel Engine, 2 valves Type............................................. Inline Diesel Engine, 2 valves
Aspiration ............................. Turbocharged with Charge Air Cooler Aspiration ............................ Turbocharged with Charge Air Cooler
Number of cylinders .............................................................. 6 Number of cylinders ............................................................. 6
Displacement ................................................................ 6.8 L Displacement ................................................................ 6.8 L
Compression ratio ............................................................ 17:1 Compression ratio ........................................................... 17:1
Power at rated speed .................................... 100.66 kW (135 hp) Power at rated speed ........................................ 110 kW (150 hp)
Engine rated speed ................................................... 2300 rpm Engine rated speed .................................................... 2100 rpm
Engine maximum speed.............................................. 2460 rpm Engine maximum speed .............................................. 2200 rpm
Torque bulge ................................................................. 32 % Torque bulge ................................................................ 28 %
Maximum torque ........................................ 524 N.m (386.5 lb·ft) Maximum torque ......................................... 642 N·m (473.5 lb·ft)
Speed at maximum torque ........................................... 1500 rpm Speed at maximum torque ........................................... 1550 rpm
6170J Tractor 6190J Tractor
Engine .................... John Deere PowerTech™ PROCONVE MAR-I Engine ..................... John Deere PowerTech™ PROCONVE MAR-I
Type ............................................. Inline Diesel Engine, 2 valves Type............................................. Inline Diesel Engine, 2 valves
Aspiration ............................. Turbocharged with Charge Air Cooler Aspiration ............................ Turbocharged with Charge Air Cooler
Number of cylinders .............................................................. 6 Number of cylinders ............................................................. 6
Displacement ................................................................ 6.8 L Displacement ................................................................ 6.8 L
Compression ratio ............................................................ 17:1 Compression ratio ........................................................... 17:1
Power at rated speed ........................................ 125 kW (170 hp) Power at rated speed ........................................ 140 kW (190 hp)
Engine rated speed ................................................... 2100 rpm Engine rated speed .................................................... 2100 rpm
Engine maximum speed.............................................. 2200 rpm Engine maximum speed .............................................. 2200 rpm
Torque bulge ................................................................. 28 % Torque bulge ................................................................ 28 %
Maximum torque .......................................... 728 N·m (537 lb·ft) Maximum torque ........................................... 813 N·m (600 lb·ft)
Speed at maximum torque ........................................... 1550 rpm Speed at maximum torque ........................................... 1550 rpm
6210J Tractor
Engine .................... John Deere PowerTech™ PROCONVE MAR-I
Type ............................................. Inline Diesel Engine, 2 valves
Aspiration ............................. Turbocharged with Charge Air Cooler
Number of cylinders .............................................................. 6
Displacement ................................................................ 6.8 L
Compression ratio ............................................................ 17:1
Power at rated speed ........................................ 155 kW (210 hp)
Engine rated speed ................................................... 2100 rpm
Engine maximum speed.............................................. 2250 rpm
Torque bulge ................................................................. 25 %
Maximum torque ........................................ 878 N·m (647.5 lb·ft)
Speed at maximum torque ........................................... 1550 rpm
NOTE: The engine performance data were obtained NOTE: Specifications subject to change without notice.
according to standard SAE J 1995.
PowerTech is a trademark of Deere & Company
LS87647,0000018 -19-11NOV16-1/1
TM804919 (23JAN17) 10-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Fuel System Specifications
Type .................................................................................................................Electronic with fuel system malfunction warning light
Fuel Pump............................................................................................................................ High-Pressure Common Rail (HPCR)
Fuel Transfer Pump .............................................................................................................................. Electric fuel transfer pump
Filtering System ........................................................................................... Two-stage with water separator and Water-in-Fuel Sensor
NOTE: Specifications subject to change without notice.
LS87647,0000543 -19-11NOV16-1/1
Clutch Specifications
Type .......................................................... Multidisc oil cooled
Actuation ............................................ Auto-adjustable hydraulic
No. of disks ........................................................................ 5
Diameter of disks ............................................ 225 mm (8.85 in.)
OU90500,0000165 -19-30JUN14-1/1
Transmission Specifications
Type ............................................................................................................................................Planetary gears, hydraulic shift
Number of gears: ......................................................................................................................... 16 forward and 16 reverse gears
Clutch ...................................................................................................................................................... Mechanical/hydraulic
JG50163,0000148 -19-30JUN14-1/1
TM804919 (23JAN17) 10-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Tractor Speeds with PowrQuad™ Transmission
6135J Tractor
Forward ground speeds are calculated using the rated
engine speed of 2300 rpm with 23.1-30 R1 rear tires.
Gear Ground Speed (km/h) Ground Speed (mph) Reverse (km/h) Reverse (mph)
A1 2.5 1.6 2.9 1.8
A2 3.0 1.9 3.5 2.2
A3 3.6 2.3 4.2 2.6
A4 4.3 2.7 5.2 3.3
B1 5.3 3.3 6.2 3.8
B2 6.3 3.9 7.4 4.6
B3 7.5 4.7 9.0 5.6
B4 9.3 5.8 10.9 6.8
C1 8.3 5.2 9.9 6.2
C2 10.1 6.3 11.9 7.4
C3 12.1 7.6 14.2 8.9
C4 14.7 9.2 17.4 10.9
D1 17.3 10.8 21.2 13.3
D2 209 13.0 25.5 15.9
D3 24.9 15.6 30.5 19.0
D4 30.6 19.1 37.4 23.4
6150J Tractor
Forward ground speeds are calculated using the rated
engine speed of 2100 rpm with 24.5-32R1 rear tires.
Gear Ground Speed (km/h) Ground Speed (mph) Reverse (km/h) Reverse (mph)
A1 2.7 1.7 3.1 1.9
A2 3.2 2.0 3.8 2.3
A3 3.9 2.4 4.5 2.8
A4 4.6 2.8 5.5 3.4
B1 5.6 3.5 6.6 4.1
B2 6.7 4.1 7.9 4.9
B3 8.1 5.0 9.6 5.9
B4 9.9 6.1 11.7 7.3
C1 8.9 5.5 10.6 5.7
C2 10.8 6.7 12.7 7.9
C3 12.9 8.0 15.2 9.4
C4 15.8 9.8 18.6 11.5
D1 18.5 11.5 21.7 13.5
D2 22.3 13.8 26.2 16.3
D3 26.7 16.6 31.3 19.4
D4 32.7 20.3 38.4 23.8
6170J and 6190J Tractors
Forward ground speeds are calculated using the rated
engine speed of 2100 rpm with 20.8-38 rear tires.
Gear Ground Speed (km/h) Speed (mph) Reverse (km/h) Reverse (mph)
A1 2.6 1.7 2.7 1.9
A2 3.1 2.0 3.2 2.35
A3 3.7 2.4 3.9 2.8
Continued on next page LS87647,00002E4 -19-01NOV16-1/2
TM804919 (23JAN17) 10-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Gear Ground Speed (km/h) Speed (mph) Reverse (km/h) Reverse (mph)
A4 4.6 2.85 4.8 3.4
B1 5.5 3.5 5.7 4.1
B2 6.6 4.1 6.9 4.9
B3 7.9 5.0 8.2 5.95
B4 9.7 6.15 10.1 7.3
C1 8.7 5.5 9.1 6.6
C2 10.5 6.7 11.0 7.9
C3 12.6 8.0 13.1 9.45
C4 15.4 9.8 16.1 11.5
D1 18.1 11.5 18.9 13.5
D2 21.8 13.8 22.7 16.3
D3 26.1 16.6 27.2 19.5
D4 32.0 20.3 33.3 23.8
6210J Tractor
Forward ground speeds are calculated using the rated
engine speed of 2100 rpm with 20.8-38 rear tires.
Gear Ground Speed (km/h) Speed (mph) Reverse (km/h) Reverse (mph)
A1 2.57 1.6 2.69 1.67
A2 3.1 1.93 3.24 2.01
A3 3.71 2.31 3.88 2.41
A4 4.55 2.83 4.75 2.95
B1 5.46 3.39 5.7 3.54
B2 6.58 4.09 6.88 4.26
B3 7.88 4.9 8.22 5.11
B4 9.65 6.0 10.07 6.26
C1 8.69 5.4 9.07 5.64
C2 10.47 6.51 10.93 6.79
C3 12.54 7.79 13.09 8.13
C4 15.36 9.54 16.03 9.96
D1 18.04 11.21 18.82 11.69
D2 21.72 13.5 22.66 14.08
D3 26.01 16.16 27.14 16.86
D4 31.87 19.8 33.25 20.66
NOTE: Travel speeds indicated in the chart are NOTE: Specifications subject to change without notice.
theoretical. Current speeds vary according to rolling
circumference, load, tire pressure, tire make, grip,
and so on. If exact speed is needed for specific
uses it must be obtained by measuring.
LS87647,00002E4 -19-01NOV16-2/2
TM804919 (23JAN17) 10-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Power Take-Off (PTO) Specifications
6135J Tractor 6150J Tractor
Type .................................................................. Independent Type................................................................... Independent
Actuation ...................................................... Electro-Hydraulic Actuation ....................................................... Electro-Hydraulic
PTO Power at Engine Rated Speed ........................ 84 kW (112 hp) PTO Power at Engine Rated Speed ....................... 94 kW (126 hp)
PTO Rated Speed ................................................540/1000 rpm PTO Rated Speed ............................................... 540/1000 rpm
Engine Speed at PTO Rated Speeda ..... 2124 rpm or 2143/2208 rpm,b Engine Speed at PTO Rated Speed ............................... 1995 rpm
Engine Speed at PTO Rated Speedb ....................... 2143/2208 rpm
a
Without reversible shaft
b
With reversible shaft
6170J Tractor 6190J Tractor
Type .................................................................. Independent Type................................................................... Independent
Actuation ...................................................... Electro-Hydraulic Actuation ....................................................... Electro-Hydraulic
PTO Power at Engine Rated Speed ...................... 106 kW (142 hp) PTO Power at Engine Rated Speed ...................... 119 kW (159 hp)
PTO Rated Speed ................................................540/1000 rpm PTO Rated Speed ............................................... 540/1000 rpm
Engine Speed at PTO Rated Speed ............................... 2100 rpm Engine Speed at PTO Rated Speed ............................... 2100 rpm
6210J Tractor
Type .................................................................. Independent
Actuation ...................................................... Electro-Hydraulic
PTO Power at Engine Rated Speed ...................... 131 kW (175 hp)
PTO Rated Speed ................................................540/1000 rpm
Engine Speed at PTO Rated Speed ............................... 2100 rpm
LS87647,000006A -19-28DEC16-1/1
Electrical System Specifications
Voltage ......................................................................... 12 V
Alternator Capacity (with standard lights) ............................... 90 A
Alternator Capacity (with premium lights) .............................. 120 A
Battery Type ........................................... Sealed (unserviceable)
Battery Capacity .................................................. 12V - 150 Ah
Starter Motor ............................................................... 3.8 kW
Lights ....................................................... Economic - Halogen
LS87647,000024A -19-23DEC16-1/1
Brakes Specifications
Hydraulic Brake
Type ................................................................ Disk in oil bath
Actuation ........................... Auto-adjustable, hydraulically actuated
Park Brake
Type ............................................................Transmission lock
Actuation ................................... Controlled by reverse drive lever
Air Trailer Brake (Optional for 6170J, 6190J, and 6210J Tractors)
Actuation ........................................................ Compressed air
LS87647,000024B -19-15MAR16-1/1
TM804919 (23JAN17) 10-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Hydraulic System Specifications
6135J Tractors 6150J Tractor
Option 1......... Closed center, pressure-and-flow compensated (PFC) Standard ........ Closed center, pressure-and-flow compensated (PFC)
Option 2....... Open center, constant-flow pressure compensated (PC) Optional ............................................................... Unavailable
Hydraulic Pump Hydraulic Pump
Option 1............................................................... Gear Pump Standard .............................................................Piston Pump
Option 2.............................................................. Piston Pump Optional ............................................................... Unavailable
Pump Flow Rate Pump Flow Rate
Option 1.................................................65 L/min (17.2 gal/min) Standard .............................................. 100 L/min (26.4 gal/min)
Option 2............................................... 100 L/min (26.4 gal/min) Optional ............................................................... Unavailable
Maximum Pressure ......................................... 200 bar (2900 psi) Maximum Pressure .........................................200 bar (2900 psi)
Hydraulic Hitch Hydraulic Hitch
Standard ............................................ Category II, ball joint type Standard ............................................ Category III, ball joint type
Optional .................................................. Category II, hook type Optional ................................................. Category III, hook type
Lifting Capacity at 610 mm (2 ft) of Hitcha ........... 2550 kgf (5621 lbf) Lifting Capacity at 610 mm (2 ft) of Hitcha ......... 3580 kgf (7892 lbf),b
Control Type ............................ Electronic, with sensors in lift arms Lifting Capacity at 610 mm (2 ft) of Hitcha ....... 5280 kgf (11 640 lbf),c
Control Type ............................ Electronic, with sensors in lift arms
Selective Control Valves
Standard ......................................................... Two basic SCV Selective Control Valves
Optional 1 ...................................................... Two deluxe SCV Standard ........................................................ Two deluxe SCV
Optional 2 ............................ Two deluxe SCV and one basic SCV Optional ............................... Two deluxe SCV and one basic SCV
Maximum Flow Rate .................................96 L/min (25.3 gal/min) Maximum Flow Rate ................................ 96 L/min (25.3 gal/min)
a
As standard NBR13145
b
Type A
c
Type B
6170J and 6190J Tractors 6210J Tractor
Type ............. Closed center, pressure-and-flow compensated (PFC) Type ............. Closed center, pressure-and-flow compensated (PFC)
Hydraulic Pump Hydraulic Pump
Standard ............................................................. Piston Pump Standard .............................................................Piston Pump
Pump Flow Rate Pump Flow Rate
Standard ................................................. 110 L/min (29 gal/min) Standard ................................................ 110 L/min (29 gal/min)
Maximum Pressure ......................................... 200 bar (2900 psi) Maximum Pressure .........................................200 bar (2900 psi)
Hydraulic Hitch Hydraulic Hitch
Standard ............................................ Category III, ball joint type Standard ................................................ Category III, hook type
Optional ................................................. Category III, hook type Optional ............................................................... Unavailable
Maximum Lifting Force ................................. 4800 kgf (10 582 lbf) Maximum Lifting Force ..................................4800 kgf (10 582 lbf)
Lifting Capacity at 610 mm (2 ft) of Hitcha ......... 4800 kgf (10 582 lbf) Lifting Capacity at 610 mm (2 ft) of Hitcha .........4800 kgf (10 582 lbf)
Control Type ............................ Electronic, with sensors in lift arms Control Type ............................ Electronic, with sensors in lift arms
Selective Control Valves Selective Control Valves
Standard ........................................................ Two deluxe SCV Standard ........................................................ Two deluxe SCV
Optional ................................Two deluxe SCV and one basic SCV Optional ............................... Two deluxe SCV and one basic SCV
Maximum Flow Rate ............................... 100 L/min (26.4 gal/min) Maximum Flow Rate................................ 100 L/min (26.4 gal/min)
a
As standard NBR13145
LS87647,00000F4 -19-01NOV16-1/1
TM804919 (23JAN17) 10-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Specifications
Tire Combinations
6135J Tractor
Option Front Tires Rear Tires
1 14.9-24 R1 12L Forestry 18.4-34 R1 14L Forestry
2 14.9-24 R1 8L 18.4-38 R1 10L RP
3 14.9-26 R1 8L 18.4-38 R1 10L RP
4 16.9-24 R1 8L 18.4-38 R1 10L RP
5 14.9-24 R1 8L 18.4-38 R1 10L FL
6 14.9-26 R1 8L 18.4-38 R1 10L FL
7 16.9-24 R1 8L 18.4-38 R1 10L FL
8 14.9-24 R1 8L 23.1-30 R1 10L FL
9 14.9-26 R1 8L 23.1-30 R1 10L FL
10 16.9-24 R1 8L 23.1-30 R1 10L FL
11 14.9-24 R1 8L 23.1-30 R1 10L RP
12 14.9-26 R1 8L 23.1-30 R1 10L RP
13 16.9-24 R1 8L 23.1-30 R1 10L RP
14 14.9-24 R2 8L 23.1-30 R2 10L FL
15 14.9-24 R2 8L 23.1-30 R2 10L RP
16 14.9-24 R1 8L 15.5-38 R1 8L RP (Dual)
6150J Tractor
Option Front Tires Rear Tires
1 16.9-26 R1 8L 18.4-38 R1 10L
2 16.9-28 R1 10L 24.5-32 R1 10L
3 18.4-26 R1 10/12L 10B 24.5-32 R1 10L
4 18.4-26 R1 10L Forestry 24.5-32 R1 16L Forestry
5 14.9-28 R2 6L 23.1-30 R2 10L
6 16.9R28 R1W 136A8 650/75R32 R1W 160A8
7 16.9-26 R1 8L 18.4-38 R1 10L (Dual)
8 14.9-28 R2 6L 18.4-38 R2 14L (Dual)
6170J Tractor
Option Front Tires Rear Tires
1 16.9-28 R1 10L STD 24.5-32 R1 10L RP
2 18.4-26 R1 10/12L 10B STD 24.5-32 R1 10L RP
3 18.4-26 R1 10/12L 12B 3M 24.5-32 R1 10L RP
4 16.9-28 R1 10L STD 24.5-32 R1 10L FL
5 18.4-26 R1 10/12L 10B STD 24.5-32 R1 10L FL
6 18.4-26 R1 10L STD Forestry 24.5-32 R1 16L RP Forestry
7 16.9-28 R1 10L STD 30.5L-32 R1 14L RP
8 18.4-26 R1 10/12L 10B STD 30.5L-32 R1 14L RP
9 18.4-26 R1 10/12L 12B 3M 30.5L-32 R1 14L RP
10 16.9R28 R1W 136A8 STD 650/75R32 R1W 160A8 RP
11 16.9R28 R1W 136A8 3M 650/75R32 R1W 160A8 RP
12 16.9R28 R1W 136A8 STD 650/75R32 R1W 160A8 FL
13 600/65R28 R1 10B 147A8 STD 710/70R38 R1 166A8 RP
14 600/65R28 R1 10B 147A8 3M 710/70R38 R1 166A8 RP
15 600/65R28 R1 10B 147A8 STD 710/70R38 R1 166A8 FL
16 16.9-28 R1 10L STD 20.8-38 R1 10L RP (Dual)
17 16.9R30 R2 141A8 STD 20.8R42 R2 155A8 RP (Dual)
Continued on next page JG50163,000021B -19-14DEC16-1/2
TM804919 (23JAN17) 10-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=29
Specifications
6190J Tractor
Option Front Tires Rear Tires
1 16.9-28 R1 10L STD 24.5-32 R1 10L RP
2 18.4-26 R1 10/12L 10B STD 24.5-32 R1 10L RP
3 18.4-26 R1 10/12L 12B 3M 24.5-32 R1 10L RP
4 16.9-28 R1 10L STD 24.5-32 R1 10L FL
5 18.4-26 R1 10/12L 10B STD 24.5-32 R1 10L FL
6 18.4-26 R1 10L STD Forestry 24.5-32 R1 16L RP Forestry
7 16.9-28 R1 10L STD 30.5L-32 R1 14L RP
8 18.4-26 R1 10/12L 10B STD 30.5L-32 R1 14L RP
9 18.4-26 R1 10/12L 12B 3M 30.5L-32 R1 14L RP
10 16.9R28 R1W 136A8 STD 650/75R32 R1W 160A8 RP
11 16.9R28 R1W 136A8 3M 650/75R32 R1W 160A8 RP
12 16.9R28 R1W 136A8 STD 650/75R32 R1W 160A8 FL
13 600/65R28 R1 10B 147A8 STD 710/70R38 R1 166A8 RP
14 600/65R28 R1 10B 147A8 3M 710/70R38 R1 166A8 RP
15 600/65R28 R1 10B 147A8 STD 710/70R38 R1 166A8 FL
16 16.9-28 R1 10L STD 20.8-38 R1 10L RP (Dual)
17 16.9R30 R2 141A8 STD 20.8R42 R2 155A8 RP (Dual)
6210J Tractor
Option Front Tires Rear Tires
1 16.9-28 R1 10L STD 30.5L-32 R1 14L
2 18.4-26 R1 10/12L 10B STD 30.5L-32 R1 14L
3 18.4-26 R1 10/12L 10B 3M 30.5L-32 R1 14L
4 600/65R28 R1 10B 147A8 STD 710/70R38 R1 166A8
5 600/65R28 R1 12B 147A8 3M 710/70R38 R1 166A8
6 16.9-28 R1 10L STD 20.8-38 R1 10L (Dual)
7 16.9-30 R1 10L STD 20.8-42 R1 10L (Dual)
8 16.9R30 R2 141A8 20.8R42 R2 155A8 (Dual)
Definition of the abbreviations used in tire 3M — John Deere 3 Meters Front Axle
combination charts: RP — Rack and Pinion Rear Axle
FL — Flanged Rear Axle
STD — Standard Front Axle
JG50163,000021B -19-14DEC16-2/2
Front Axle Specifications
6135J and 6150J Tractor 6170J, 6190J, and 6210J Tractor
Standard ............................................................ 4x4 Standard Standard ............................................................ 4x4 Standard
Optional ............................................................... Unavailable Optional ................................ 4x4 John Deere 3 Meters Front Axle
Differential Lock ....................................................... Automatic Differential Lock ....................................................... Automatic
Limited Slip...................................................................... No Limited Slip ...................................................................... No
Supension ....................................................................... No Supension ....................................................................... No
Maximum Speed .......................................... 30 km/h (18.6 mph) Maximum Speed .......................................... 30 km/h (18.6 mph)
LS87647,000024C -19-27APR16-1/1
TM804919 (23JAN17) 10-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=30
Specifications
Rear Axle Specifications
6135J Tractor 6150J Tractor
Option 1..................................................................... Flange Standard ........................................................ Rack and Pinion
Option 2......................................................... Rack and Pinion Optional ............................................................... Unavailable
Differential Lock ........................................................ Hydraulic Differential Lock ........................................................ Hydraulic
6170J and 6190J Tractor 6210J Tractor
Option 1..................................................................... Flange Standard ........................................................ Rack and Pinion
Option 2......................................................... Rack and Pinion Optional ............................................................... Unavailable
Differential Lock ........................................................ Hydraulic Differential Lock ........................................................ Hydraulic
LS87647,000024D -19-27APR16-1/1
TM804919 (23JAN17) 10-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=31
Specifications
Capacities
6135J Tractor 6150J Tractor
Fuel Tank .......................................................300 L (79.26 gal) Fuel Tank ...................................................... 300 L (79.26 gal)
Cooling System ................................................. 33.6 L (8.8 gal) Cooling System .................................................. 39 L (10.3 gal)
Engine Oil ...................................................... 21.3 L (5.62 gal) Engine Oil....................................................... 21.3 L (5.62 gal)
Transmission/hydraulic System ......................... 75.45 L (19.93 gal) Transmission/hydraulic System ......................... 75.45 L (19.93 gal)
Front Axle Differential Housing.............................. 8.2 L (2.16 gal) Front Axle Differential Housing ...................................7.6 L (2 gal)
Front Axle Final Drive Housing (each) .................. 0.75 L (0.198 gal) Front Axle Final Drive Housing (each) ......................1.7 L (0.45 gal)
6170J Tractor 6190J Tractor
Fuel Tank .......................................................300 L (79.26 gal) Fuel Tank ...................................................... 372 L (98.27 gal)
Cooling System .................................................. 39 L (10.3 gal) Cooling System .................................................. 39 L (10.3 gal)
Engine Oil ...................................................... 21.3 L (5.62 gal) Engine Oil....................................................... 21.3 L (5.62 gal)
Transmission/hydraulic System ............................. 68 L (17.96 gal) Transmission/hydraulic System ............................. 68 L (17.96 gal)
Standard Front Axle—DANA 750/163 Standard Front Axle—DANA 750/163
Front Axle Differential Housing.................................. 7.6 L (2 gal) Front Axle Differential Housing ...................................7.6 L (2 gal)
Front Axle Final Drive Housing (each) ................... 1.8 L (0.475 gal) Front Axle Final Drive Housing (each) .................... 1.8 L (0.475 gal)
Standard Front Axle—DANA 750/202 Standard Front Axle—DANA 750/202
Front Axle Differential Housing.............................. 8.2 L (2.16 gal) Front Axle Differential Housing ...............................8.2 L (2.16 gal)
Front Axle Final Drive Housing (each) ................... 1.8 L (0.475 gal) Front Axle Final Drive Housing (each) .................... 1.8 L (0.475 gal)
John Deere 3 Meters Front Axle John Deere 3 Meters Front Axle
Front Axle Differential Housing............................ 22.4 L (5.91 gal) Front Axle Differential Housing ............................ 22.4 L (5.91 gal)
Front Axle Final Drive Housing (each) ....................... 3.78 L (1 gal) Front Axle Final Drive Housing (each) ........................ 3.78 L (1 gal)
6210J Tractor
Fuel Tank ...................................................... 372 L (98.27 gal)
Cooling System .................................................. 39 L (10.3 gal)
Engine Oil ...................................................... 21.3 L (5.62 gal)
Transmission/hydraulic System ............................. 68 L (17.96 gal)
Standard Front Axle
Front Axle Differential Housing .............................. 8.2 L (2.16 gal)
Front Axle Final Drive Housing (each) ................... 1.8 L (0.475 gal)
John Deere 3 Meters Front Axle
Front Axle Differential Housing ............................ 22.4 L (5.91 gal)
Front Axle Final Drive Housing (each) ....................... 3.78 L (1 gal)
IMPORTANT: For DANA standard front axle, check such as: models with or without hydraulic hitch,
the type on the front-wheel drive serial number and models specifically designed for rice growing
plate. See the location of front-wheel drive serial regions. When checking the oil level, ensure that
number in the Serial Numbers Section. the reverse drive lever is in the Park position and
that the tractor is parked on flat, level ground.
NOTE: The oil capacities specified in this manual are
approximate and may vary according to versions, NOTE: Specifications subject to change without notice.
LS87647,000024E -19-19DEC16-1/1
TM804919 (23JAN17) 10-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=32
Specifications
Weights
6135J Tractors 6150J Tractors
Maximum Permissible Front Axle Load ................. 4500 kg (9920 lb) Maximum Permissible Front Axle Load..................5000 kg (9920 lb)
Maximum Permissible Rear Axle Load ................ 6900 kg (15 211 lb) Maximum Permissible Rear Axle Load ............... 7500 kg (16 534 lb)
Front Axle Weight (without ballast) ....................... 2016 kg (4455 lb) Front Axle Weight (without ballast) .......................2334 kg (5145 lb)
Rear Axle Weight (without ballast) ....................... 3024 kg (6668 lb) Rear Axle Weight (without ballast)........................3502 kg (7720 lb)
Maximum Ballasted Weight ............................. 7500 kg (16 534 lb) Maximum Ballasted Weight ............................. 8550 kg (18 849 lb)
Maximum Permissible Weight.......................... 9500 kg (20 943 lb) Maximum Permissible Weight ........................ 10 500 kg (23 148 lb)
6170J Tractor 6190J Tractor
Maximum Permissible Front Axle Load ................. 5000 kg (9920 lb) Maximum Permissible Front Axle Load..................5000 kg (9920 lb)
Maximum Permissible Rear Axle Load ............... 9000 kg (19 841 lb) Maximum Permissible Rear Axle Load ............... 9000 kg (19 841 lb)
Maximum Ballasted Weight ............................. 9550 kg (21 054 lb) Maximum Ballasted Weight ........................... 10 650 kg (23 479 lb)
Maximum Permissible Weight........................ 12 300 kg (27 116 lb) Maximum Permissible Weight ........................ 12 300 kg (27 116 lb)
6210J Tractor
Maximum Permissible Front Axle Load ................. 5000 kg (9920 lb)
Maximum Permissible Rear Axle Load ............... 9500 kg (20 943 lb)
Maximum Ballasted Weight ........................... 11 750 kg (25 904 lb)
Maximum Permissible Weight........................ 12 300 kg (27 116 lb)
IMPORTANT: The weight specifications are NOTE: Specifications subject to change without notice.
approximate. To obtain more specific
information, see your John Deere dealer.
LS87647,0000541 -19-28DEC16-1/1
TM804919 (23JAN17) 10-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=33
Specifications
Dimensions
6135J Tractor
A—Wheel Base ............................................. 2400 mm (94.5 in)
B—Total Length with Front Weights ...................4567 mm (179.8 in)
CQ291169 —UN—04APR11
C—Maximum Height ......................................2781 mm (109.5 in)
D—Width of the Front Axle (flange to flange) ............2439 mm (96 in)
E—Width of the Rack and Pinion Rear Axle .............2438 mm (96 in)
F—Width of the Flanged Rear Axle ........................1551 mm (61 in)
A
6150J Tractor B
A—Wheel Base ............................................2650 mm (104.3 in)
B—Total Length with Front Weights ...................4665 mm (183.6 in)
C—Maximum Height ...................................... 2863 mm (112.7 in)
D—Width of the Front Axle (flange to flange) ............1780 mm (70 in)
E—Width of the Rack and Pinion Rear Axle ......... 2807 mm (110.5 in)
C
CQ291170 —UN—04APR11
6170J and 6190J Tractors
A—Wheel Base
Standard Axle ..............................................2688 mm (105.8 in)
John Deere 3 Meters Front Axle ........................ 2807 mm (110.4 in)
B—Total Length with Front Weights ...................5240 mm (150.2 in) F
C—Maximum Height ......................................3866 mm (152.2 in) E
D—Width of the Front Axle (flange to flange)
Standard Axle ..................................................1780 mm (70 in)
John Deere 3 Meters Front Axle ........................2681 mm (105.5 in)
E—Width of the Rack and Pinion Rear Axle
Short Axle .......................................................2438 mm (96 in)
Long Axle .................................................... 2807 mm (110.5 in)
CQ276610 —UN—18APR11
F—Width of the Flanged Rear Axle ..................... 1662 mm (65.4 in)
6210J Tractor
A—Wheel Base
Standard Axle ..............................................2688 mm (105.8 in) D
John Deere 3 Meters Front Axle ........................ 2807 mm (110.4 in)
B—Total Length with Front Weights ...................5020 mm (197.6 in)
C—Maximum Height .................................... 3031 mm (1197.3 in)
D—Width of the Front Axle (flange to flange)
Standard Axle ..................................................1780 mm (70 in)
John Deere 3 Meters Axle ................................. 2931 mm (115 in)
E—Width of the Rack and Pinion Rear Axle
Short Axle .................................................... 2438 mm (95.9 in)
Long Axle ...................................................... 2794 mm (110 in)
LS87647,00000F1 -19-19DEC16-1/1
TM804919 (23JAN17) 10-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=34
Group 10
Fuels, Lubricants, and Coolant
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier
3, Stage I, Stage II, and Stage III
New engines are filled at the factory with either John • ACEA Oil Sequence E2
Deere Break-In™ or John Deere Break-In Plus™ • ACEA Oil Sequence E1
Engine Oil. During the break-in period, add John Deere
Break-In™ or Break-In Plus™ Engine Oil, respectively, as IMPORTANT: Do not use Plus-50™ II, Plus-50™, or
needed to maintain the specified oil level. engine oils meeting any of the following for the
initial break-in of a new or rebuilt engine:
Operate the engine under various conditions, particularly API CK-4 ACEA E9
heavy loads with minimal idling, to help seat engine
API CJ-4 ACEA E7
components properly.
API CI-4 PLUS ACEA E6
If John Deere Break-In™ Engine Oil is used during the API CI-4 ACEA E5
initial operation of a new or rebuilt engine, change the oil
API CH-4 ACEA E4
and filter at a maximum of 100 hours.
API CG-4 ACEA E3
If John Deere Break-In Plus™ Engine Oil is used, change API CF-4
the oil and filter at a minimum of 100 hours and a API CF-2
maximum equal to the interval specified for John Deere
API CF
Plus-50™ II or Plus-50™ oil.
After engine overhaul, fill the engine with either John These oils do not allow the engine to
Deere Break-In™ or Break-In Plus™ Engine Oil. break in properly.
If John Deere Break-In™ or Break-In Plus™ Engine Oil is John Deere Break-In Plus™ Engine Oil can be used for
not available, use an SAE 10W-30 viscosity grade diesel all John Deere diesel engines at all emission certification
engine oil meeting one of the following and change the oil levels.
and filter at a maximum of 100 hours of operation:
After the break-in period, use John Deere Plus-50™
• API Service Classification CE II, John Deere Plus-50™, or other diesel engine oil as
• API Service Classification CD recommended in this manual.
• API Service Classification CC
Break-In is a trademark of Deere & Company.
Break-In Plus is a trademark of Deere & Company
Plus-50 is a trademark of Deere & Company.
DX,ENOIL4 -19-02NOV16-1/1
TM804919 (23JAN17) 10-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=35
Fuels, Lubricants, and Coolant
Diesel Engine Oil — Tier 3 and Stage III
Use oil viscosity based on the expected air temperature
range during the period between oil changes. 50 o C 122o F
John Deere Plus-50™ II oil is preferred. 40 o C 104o F
John Deere Plus-50™ is also recommended. 30 o C 86 o F
SAE 15W-40
Other oils may be used if they meet one or more of the
SAE 10W-40
following: 20 o C 68 o F
SAE 10W-30
SAE 0W-40
SAE 5W-30
• John Deere Torq-Gard™ 10 o C 50 o F
• API Service Category CK-4
• API Service Category CJ-4 0o C 32 o F
• API Service Category CI-4 PLUS
• API Service Category CI-4 -10 o C 14 o F
• ACEA Oil Sequence E9
• ACEA Oil Sequence E7 -20 o C -4 o F
TS1691 —UN—18JUL07
• ACEA Oil Sequence E6
• ACEA Oil Sequence E5 -30 o C -22 o F
• ACEA Oil Sequence E4
Multi-viscosity diesel engine oils are preferred. -40 o C -40 o F
Diesel fuel quality and fuel sulfur content must comply
with all existing emissions regulations for the area in Oil Viscosities for Air Temperature Ranges
which the engine operates.
DO NOT use diesel fuel with sulfur content greater than
10000 mg/kg (10000 ppm).
Plus-50 is a trademark of Deere & Company
Torq-Gard is a trademark of Deere & Company
DX,ENOIL11 -19-02NOV16-1/1
TM804919 (23JAN17) 10-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=36
Fuels, Lubricants, and Coolant
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Engines
Recommended oil and filter service intervals are based • “Other Oils” include John Deere Torq-Gard™, API
on a combination of oil pan capacity, type of engine oil CK-4, API CJ-4, API CI-4 PLUS, API CI-4, ACEA E9,
and filter used, and sulfur content of the diesel fuel. ACEA E7, ACEA E6, ACEA E5, and ACEA E4
Actual service intervals also depends on operation and
maintenance practices. NOTE: The 500 hour extended oil and filter change
interval is only allowed if all of the following
Use oil analysis to evaluate the condition of the oil and to conditions are met:
aid in selection of the proper oil and filter service interval.
Contact your John Deere dealer for more information on • Use of diesel fuel with sulfur content less
engine oil analysis. than 1000 mg/kg (1000 ppm).
• Use of John Deere Plus-50™ II or John
Change the oil and oil filter at least once every 12 months Deere Plus-50™ oil.
even if the hours of operation are fewer than the otherwise • Use of an approved John Deere oil filter.
recommended service interval.
Diesel fuel sulfur content affects engine oil and filter
service intervals. Engine Oil and Filter Service Intervals
Fuel Sulfur Less than 1000 mg/kg (1000 ppm)
• Use of diesel fuel with sulfur content less than 1000 Plus-50 Oils 500 hours
mg/kg (1000 ppm) is RECOMMENDED.
Other Oils 250 hours
• Use of diesel fuel with sulfur content 1000—5000 mg/kg
(1000—5000 ppm) REDUCES the oil and filter change Fuel Sulfur 1000—2000 mg/kg (1000—2000 ppm)
interval. Plus-50 Oils 400 hours
• BEFORE using diesel fuel with sulfur content greater Other Oils 200 hours
than 5000 mg/kg (5000 ppm), contact your John Deere Fuel Sulfur 2000—5000 mg/kg (2000—5000 ppm)
dealer.
Plus-50 Oils 350 hours
• DO NOT use diesel fuel with sulfur content greater than
Other Oils 175 hours
10000 mg/kg (10000 ppm).
Fuel Sulfur 5000—10000 mg/kg (5000—10000 ppm)
IMPORTANT: To avoid engine damage: Plus-50 Oils 250 hours (see John Deere dealer)
• Reduce oil and filter service intervals by 50% Other Oils 125 hours (see John Deere dealer)
when using biodiesel blends greater than B20. Oil analysis may extend the service interval of “Other Oils”, to a
Oil analysis may allow longer service interval. maximum not to exceed the interval of Plus-50 Oils. Oil analysis means
• Use only approved oil types. taking a series of oil samples at 50-hour increments beyond the normal
service interval until either the data indicates the end of useful oil life or
the maximum service interval of John Deere Plus-50 oils is reached.
Approved Oil Types:
• “Plus-50 Oils” include John Deere Plus-50™ II and
John Deere Plus-50™
Plus-50 is a trademark of Deere & Company
Torq-Gard is a trademark of Deere & Company
DX,ENOIL13,T3,PT,120to139 -19-02NOV16-1/1
TM804919 (23JAN17) 10-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=37
Fuels, Lubricants, and Coolant
Transmission and Hydraulic Oil
Use oil viscosity based on the expected air temperature
range during the period between oil changes.
The following oils are preferred:
• John Deere HY-GARD™
• John Deere Low Viscosity HY-GARD™
Other oils may be used if they meet one of the following:
• John Deere Standard JDM J20C
• John Deere Standard JDM J20D
Use the following oil when a biodegradable fluid is
required:
• John Deere 1BIO-HY-GARD™
TS1651 —UN—14MAR96
HY-GARD is a trademark of Deere & Company
BIO-HY-GARD is a trademark of Deere & Company
1
meets or exceeds the minimum biodegradability of 80% within 21 days
according to CEC-L-33-T-82 test method. BIO-HY-GARD should not
be mixed with mineral oils because this reduces the biodegradability
and makes proper oil recycling impossible.
DX,ANTI1 -19-02DEC02-1/1
Front-Wheel Drive Axle Oil ZF Capabilities
SAE 90 is an oil for front-wheel drive axle. It is See “Specifications” Section to find the oil quantity the
recommended for API GL - 5 classification services and it front-wheel and final drive axle.
meets the requirements of MIL-L-2105 D.
JG50163,00001D6 -19-11JUN14-1/1
TM804919 (23JAN17) 10-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=38
Fuels, Lubricants, and Coolant
Front-Wheel Drive Axle Oil (Standard)
Use an oil viscosity suitable to the expected air
temperature range during the period between oil changes.
50 o C 122o F
The following oils are preferred:
John Deere HY-GARD® 40 o C 104o F
Other oils may be used if they fulfill one of the following: 30 o C 86 o F
John Deere Standard JDM J20C
BIO-HY-GARD
20 o C 68 o F
JDM J20C
HY-GARD
When using biodegradable oil, we recommend the
following: 10 o C 50 o F
John Deere BIO-HY-GARD™ when a biodegradable oil
is required.1 0o C 32 o F
-10 o C 14 o F
-20 o C -4 o F
-30 o C -22 o F
CQ294170 —UN—16OCT12
-40 o C -40 o F
HY-GARD is a registered trademark of the Deere & Company.
BIO-HY-GARD is a registered trademark of the Deere & Company.
1
BIO-HY-GARD achieves or exceeds a minimum biodegradability
of 80% in 21 days, according to the CECd L-33-T-82 test method.
BIO-HY-GARD should not be mixed with mineral oils, because this
reduces biodegradability and makes proper oil recycling impossible.
JG50163,00001DB -19-11JUN14-1/1
TM804919 (23JAN17) 10-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=39
Fuels, Lubricants, and Coolant
Front-Wheel Drive Oil (3 Meters)
IMPORTANT: The use of lubricants for gears with 50 o C 122o F
SCL additives can result in increased wear and
damage to the transmission and final drive. 40 o C 104o F
Do not use gear lubricant with SCL additives
in transmission and final drive.
SAE 140
30 o C 86 o F
SAE 85W140
SAE 85W90
Depending on air temperature range expected during
SAE 90
20 o C 68 o F
SAE 80W140
draining interval, use the oil viscosity shown in
SAE 80W90
temperature chart attached.
10 o C 50 o F
John Deere 85W/140 API GL-5 gear oil is recommended.
SAE 80W
If other oils are used, they should be in accordance with 0o C 32 o F
performance requirements of:
-10 o C 14 o F
SAE 75W
• API Service Classification GL-5
• Military Specification MIL-L-2105C -20 o C -4 o F
ARTIC OIL
-30 o C -22 o F
-40 o C -40 o F
CQ294171 —UN—16OCT12
-50 o C -58 o F
-55 o C -67 o F
JG50163,00001DC -19-11JUN14-1/1
Grease
Use grease based on NLGI consistency numbers and the
expected air temperature range during the service interval.
John Deere SD Polyurea Grease is preferred.
The following greases are also recommended:
• John Deere HD Lithium Complex Grease
• John Deere HD Water Resistant Grease
• John Deere GREASE-GARD™
Other greases may be used if they meet the following:
• NLGI Performance Classification GC-LB
IMPORTANT: Some types of grease thickeners are not
TS1673 —UN—31OCT03
compatible with others. Consult your grease
supplier before mixing different types of grease.
Greases for Air Temperature Ranges
GREASE-GARD is a trademark of Deere & Company
DX,GREA1 -19-14APR11-1/1
TM804919 (23JAN17) 10-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=40
Group 15
Serial Numbers
Identification Numbers NOTE: Copy the serial numbers to the designated
The following figures illustrate some of the serial number place in the manual.
plates used for the tractor. The letters and numbers
printed on the plate are necessary for warranty claims and
also for the purchase of replacement parts.
AG,LT04177,229 -19-30JUN14-1/1
Keep Proof of Ownership
1. Maintain in a secure location an up-to-date inventory
of all product and component serial numbers.
2. Regularly verify that identification plates have not
been removed. Report any evidence of tampering to
law enforcement agencies and order duplicate plates.
TS1680 —UN—09DEC03
3. Other steps you can take:
- Mark your machine with your own numbering system
- Take color photographs from several angles of each
machine
DX,SECURE1 -19-18NOV03-1/1
TM804919 (23JAN17) 10-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=41
Serial Numbers
Interpreting Machine Serial Number
H105725 —UN—22AUG12
AX - John Deere Seeding Group N4 - John Deere Ningbo Works
BM - John Deere Montenegro NF - John Deere Tianjin Tractor Co.,Ltd
CC - John Deere Arc-les-Gray NW - John Deere Catalão
CD - John Deere Usine De Saran NX - John Deere Des Moines Works
CE - John Deere Iberica Getafe PC - John Deere Intelligent Solutions Group
CJ - John Deere Nigel PX - Industrias John Deere S.A. de C.V.
CP - John Deere Tianjin Works PY - John Deere India Pvt. Ltd
CQ - John Deere Horizontina RG - John Deere Power Systems
DM - John Deere Roberine Enschede RX - John Deere Waterloo Works
DW - John Deere Davenport Works SA - SABO Gummersbach
DX - Deere & Company T8 - John Deere Thibodaux
EK - John Deere Orenburg TC - John Deere Turf Care
EX - John Deere Ottumwa Works TX - Worldwide Construction And Forestry Division
1 Manufacturer Code FD - DCEO-Mannheim TY - John Deere Merchandise Division
FX - DCEO-Mannheim WX - John Deere Welland Works
GX - John Deere Power Products WZ - John Deere Fabriek Horst B.V.
HX - John Deere Harvester Works XJ - Ashok Leyland John Deere Construction Equipment
JX - Industrias John Deere Argentina S.A. Company, Pvt. Ltd.
JZ - John Deere Domodedovo XU - Xuzhou XCG John Deere Machinery Manufacturing
KM - Kemper Co., Ltd.
KV - Knoxville YC - John Deere Jiamusi Agricultural Machinery
LG - Mannheim 5x20 YH - John Deere Harbin Works
LV - John Deere Augusta Works YN - John Deere Tianjin Construction Works
LX - John Deere Werke Mannheim YZ - John Deere Coffeyville Works
MC - DCEO Parts Marketing ZT - JDI GmbH-ISB
MX - John Deere Horicon Works ZX - John Deere Werke Zweibrucken
MY - John Deere Sirhind Works 9Q - John Deere Water
2 Machine Model Identifier
Model Identifier Suffix
3 Machine Configuration Code Example: N, T, W, etc.
Additional Machine Information
4 Check Letter Example: A, B, C, D, etc.
5 Calendar Year of Manufacture Refer to Year of Manufacture Code table
6 Additional Information
7 Manufacturing Serial Number Example: 000001, 000127, etc.
Year of Manufacture Code
Year Code Year Code Year Code Year Code
2008 8 2018 J 2028 W 2038 8
2009 9 2019 K 2029 X 2039 9
2010 A 2020 L 2030 Y 2040 A
2011 B 2021 M 2031 1 2041 B
2012 C 2022 N 2032 2 2042 C
2013 D 2023 P 2033 3 2043 D
2014 E 2024 R 2034 4 2044 E
2015 F 2025 S 2035 5 2045 F
2016 G 2026 T 2036 6 2046 G
2017 H 2027 V 2037 7 2047 H
OUO6075,0001187 -19-27AUG12-1/1
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Serial Numbers
Tractor Identification Number
The plate (A) contains the identification number of the
product and is located on the RH side of the frame of the
tractor.
Write here the serial number of the tractor:
CQ294150 —UN—05SEP12
OU90500,000014C -19-30JUN14-1/1
Interpreting Engine Serial Number
Each engine has a 13-digit John Deere engine serial
number identifying the producing factory, engine model
designation, and a 6-digit sequential number.
H112201 —UN—06NOV14
Sample Engine Serial Number Plate
Continued on next page LS87647,0000253 -19-29APR16-1/3
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Serial Numbers
Engine Serial Number (A)
BM010811 —UN—17MAR16
Engine Serial Number
JX ....................................................................... Industrias John Deere Argentina S.A
1 Factory Code RG ................................................................................. John Deere Power Systems
PY ..................................................................................... John Deere India Pvt. Ltd
2 Number of Cylinders
Example:
029 .............................................................................................................. 2.9 L
045 .............................................................................................................. 4.5 L
3 Total Displacement
068 .............................................................................................................. 6.8 L
090 .............................................................................................................. 9.0 L
135 ............................................................................................................. 13.5 L
B......................................................................................... Non-Emissions Certified
C ......................................................................................................Tier 1-Stage I
D ..................................................................................................... Tier 2-Stage II
4 Emission Certification
L .................................................................................................. Tier 3-Stage III A
R ........................................................................................ Interim Tier 4-Stage III B
U or V ....................................................................................... Final Tier 4-Stage IV
5 Engine Serial Number Example: 000001, 000123, and so on.
LS87647,0000253 -19-29APR16-2/3
Engine Model Number (B)
BM010812 —UN—17MAR16
Engine Model Number
1 Number of Cylinders
Example:
029 .............................................................................................................. 2.9 L
045 .............................................................................................................. 4.5 L
2 Total Displacement
068 .............................................................................................................. 6.8 L
090 .............................................................................................................. 9.0 L
135 ............................................................................................................. 13.5 L
D ............................................................................................... Naturally aspirated
T ...................................................................................................... Turbocharged
3 Engine Aspiration A............................................................... Turbocharged and aftercooled, air-to-coolant
H .................................................................... Turbocharged and aftercooled, air-to-air
S............................................................ Turbocharged and aftercooled, air-to-sea water
F ........................................................................... OEM (John Deere Power Systems)
4 User Type
XX ................Other letters are used to identify John Deere Equipment manufacturing locations
C ........................................................................................................... Industrial
5 Industrial
G ............................................................................................................ Gen-Set
09 ...................................................... PSS (Turbochargers, DOC/DPF, and SCR Series)
6 Engine Configuration 94 ............................................................................. PVX (Single VGT Turbocharger)
95 ......................................................... PSX (Turbochargers and Aftertreatment Series)
LS87647,0000253 -19-29APR16-3/3
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Serial Numbers
Engine Serial Number
The plate (A) contains the identification number of the
engine and is located on the RH side of the engine block.
Write here the engine serial number:
CQ294151 —UN—12SEP12
OU90500,000014D -19-05SEP12-1/1
PowrQuad™ Transmission Serial Number
The plate (A) contains the identification number of
thePowrQuad™ transmission and is located in front of the
transmission, on the LH side.
Write here the PowrQuad transmission serial number:
CQ294153 —UN—05SEP12
PowrQuad is a trademark of Deere & Company
OU90500,000014F -19-05SEP12-1/1
Differential Housing Serial Number
The plate (A) contains the identification number of the
differential housing and is located on the rear LH side of
the differential housing, above the rear final drive.
Write here the differential housing serial number:
CQ294159 —UN—05SEP12
OU90500,0000171 -19-05SEP12-1/1
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Serial Numbers
Front-Wheel Drive Serial Number—Dana
The plate (A) contains the identification number of the
Dana front-wheel drive and is located on the rear LH side
of the front-wheel drive.
Write here the Dana front-wheel drive serial number:
CQ294157 —UN—05SEP12
OU90500,0000170 -19-05SEP12-1/1
Front-Wheel Drive Serial Number—ZF
The plate (A) contains the identification number of the ZF
front-wheel drive and is located on the rear RH side of
the front-wheel drive.
Write here the ZF front-wheel drive serial number:
CQ294156 —UN—05SEP12
OU90500,0000152 -19-05SEP12-1/1
Operator's Station Serial Number
The plate (A) contains the identification number of the
operator’s station with open station and cab tractors and
is located on the rear LH side of the operator's seat.
Write here the operator's station serial number:
CQ294158 —UN—05SEP12
OU90500,0000155 -19-05SEP12-1/1
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Group 20
Adjustments, Checks, and General Service
Safe Maintenance and Cleaning
CAUTION: To perform service work at locations
that are difficult to reach, it is essential to use
suitable platforms or safety ladders.
TS249 —UN—23AUG88
Particular care is required to perform service work and
cleaning jobs at locations that are difficult to reach, e.g.
adjusting roof-mounted lights, servicing the cooling
system, adjusting the right outside mirror on tractors
without a door on the right side and many other similar
tasks.
CAUTION: It is NOT permissible to stand on
tractor components to perform such tasks
unless the tractor components are intended
for this purpose. There is an acute risk of
falling, especially if the tractor components
are wet, dirty, or coated with ice.
OULXBER,0001B64 -19-22NOV11-1/1
Using High Pressure Washers
IMPORTANT: High-pressure washers are a very
effective means of cleaning the tractor. To avoid
damage to the tractor, do not go closer than
1 m (39 in.) and spray at an angle between
45 and 90° when cleaning sealing surfaces,
T6642EJ —UN—18OCT88
seals and decals. Maximum pressure must not
exceed 12000 kPa (120 bar; 1740 psi).
Do not, under any circumstances, spray or
wash components (e.g. the engine) with cold
water when hot. Do not use rotary nozzles
or water at temperatures over 50°C (122°F),
and do not aim at seals. Keep the water jet
moving at all times. Cooling units, the hitch jaw, high-pressure washer operator's manual and
bearings and electronic/electrical equipment manuals of attached equipment.
must not be cleaned with high-pressure
washers. Follow the instructions in the
OULXBER,0001B63 -19-22NOV11-1/1
Use Compressed Air
IMPORTANT: Directing pressurized air at
electronic/electrical components or connectors,
may cause build-up of static electricity
and product malfunctions.
RW56455 —UN—30JUN97
AG,RF30435,2492 -19-05NOV14-1/1
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Adjustments, Checks, and General Service
Preliminary Engine Test bubbles. Either condition would indicate problems
which require engine repairs rather than just a
Before adjusting a tractor engine, determine whether tune-up. See "Engines" Technical Manual in case of
fine-tuning will restore operating efficiency. When there malfunction.
is doubt, the following preliminary tests will help to
determine whether the engine can be tuned up. Perform 3. Perform a dynamometer test according to instructions
the following tests: below. See "Diagnostic" Technical Manual.
1. After engine has been stopped for several hours, Repeat dynamometer test after tune-up so that
carefully loosen crankcase drain plug and watch for horsepower before and after tune-up can be compared.
any water to seep out. A few drops could be due to
condensation, but any more than this would indicate 4. Measure compression as described in "Engines"
problems which require engine repairs rather than just Technical Manual.
a tune-up. See "Engines" Technical Manual in case
of malfunction.
2. With engine stopped, inspect engine coolant for an
oil film. With engine running, inspect coolant for air
LT04177,0000269 -19-10OCT07-1/1
Check Neutral Start System—PowrQuad™
Transmission
CAUTION: Avoid personal injury. Make sure
that everyone is clear of tractor.
CQ162361 —UN—10SEP12
1. Park the tractor on level ground.
CAUTION: Park the tractor away from other
machines, objects, or buildings.
2. Shut off the engine.
3. Move the gear-shift lever (B) to the lowest gear
available. A—Range-Shift Lever C—Reverse Drive Lever
B—Gear-Shift Lever
4. Place the range-shift lever (A) to the lowest range
available.
5. Place the reverse drive lever (C) in forward position.
LS87647,0000146 -19-05JAN17-1/2
6. Engage the locking pin (B) and lock the brake pedals
(A) together.
7. Release the clutch pedal (C).
8. Try to start up the engine. If the engine turns on and
tractor starts to move, refer to Diagnostic Technical
BM010593 —UN—06NOV15
Manual.
A—Brake Pedals C—Clutch Pedal
B—Locking Pin
LS87647,0000146 -19-05JAN17-2/2
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Adjustments, Checks, and General Service
Check Transmission Park
System—PowrQuad™ Transmission
CAUTION: Avoid personal injury. Make sure
that everyone is clear of the tractor.
BM010482 —UN—09SEP15
1. Position the tractor on a 30% incline (1 m (3.3 ft)
vertically for every 3 m (9.8 ft) horizontally) with the
front of tractor facing downwards.
2. Place the reverse drive lever (A) in park position (B).
3. If the tractor does not hold stationary with the
transmission in park position, repair the park system.
See Section 50B—PowrQuad™ Transmission.
A—Reverse Drive Lever B—Park Position
PowrQuad is a trademark of Deere & Company
LS87647,0000575 -19-05JAN17-1/1
Checking Lighting Circuit
Check headlights and adjust, if necessary.
If installed, check lights on cab frame and carry out
adjustments, if necessary.
LX1027366 —UN—05JUL01
See "Diagnostic" Technical Manual in case of malfunction.
LT04177,000026D -19-07FEB08-1/1
Final Engine Checks
To check engine horsepower, use a dynamometer. Refer
to Diagnostic Technical Manual.
NOTE: Compare performance with test executed
LX1026503 —UN—04JUL01
before adjustment.
LS87647,000014A -19-10DEC15-1/1
Checking Tractor Operation See corresponding Group in Technical Manual in case of
Check power train, steering and brakes, hydraulic system malfunction.
and operator's cab as described in the Operator's Manual.
AG,LX25458,216 -19-07FEB08-1/1
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Adjustments, Checks, and General Service
Replace Primary and Secondary Engine Air
Filters
Primary Engine Air Filter
IMPORTANT: Replace the primary engine air filter after
cleaning it five times or after 2 years of operation.
CQ228000 —UN—04NOV04
CQ274950 —UN—03JUL06
1. Open and raise the hood.
2. Pull out lock end (A) and push lock (B) downwards.
3. Pull cover (C) upwards.
4. Careful pull primary engine air filter out of engine air
CQ294107 —UN—08AUG12
cleaner.
5. Slide a new primary engine air filter into the engine
air cleaner.
NOTE: Insert the primary engine air filter with the arrows
on decal pointing into the engine air cleaner.
6. Lower cover (C) and lock it in place.
IMPORTANT: Never run the engine without the A—Lock End C—Cover
primary engine air filter. B—Lock
LS87647,0000001 -19-20OCT16-1/2
Secondary Engine Air Filter
IMPORTANT: Always replace secondary (safety)
engine air filter. Do not attempt to clean it.
If damaged, replace the secondary engine air filter.
CQ294106 —UN—08AUG12
Change it at every fifth change of the primary engine air
filter, or after 2 years of operation.
LS87647,0000001 -19-20OCT16-2/2
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Adjustments, Checks, and General Service
Clean Primary Engine Air Filter
IMPORTANT: Primary engine air filter can be
cleaned a total of five times.
If engine air cleaner restriction warning light turns on during
CQ224783 —UN—09JUL04
operation, remove and clean the primary engine air filter.
When the insert must be serviced in the field, tap it on the
palm of your hand, as a temporary measure.
IMPORTANT: The guide ring must not be
damaged or deformed.
When you return to your service area, clean the engine air
filter thoroughly, or replace it with a new one.
CQ294104 —UN—08AUG12
ML70882,00004AF -19-20OCT16-1/2
Cleaning Procedure
If tapping insert does not remove dust, blow out the dust
with compressed air by inserting nozzle inside the insert
and blowing from the inside the engine air filter to the
outside.
CQ294105 —UN—08AUG12
CAUTION: The compressed air pressure must
not exceed 6 bar (90 psi).
Replace engine air filter if engine air cleaner restriction
warning light continues to turns on.
ML70882,00004AF -19-20OCT16-2/2
Check Air Intake System Connections
Check the air intake system restriction by measuring
vacuum. Refer to Diagnostic Technical Manual.
A—Charge Air Cooler Clamps B—Air Intake Hose Clamps
BM010713 —UN—03FEB16
LS87647,00001CE -19-03FEB16-1/1
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Adjustments, Checks, and General Service
Clean Crankcase Vent Line
If necessary, remove the vent line (A) and clean it with a
suitable solvent.
A—Vent Line
BM010581 —UN—27OCT15
LS87647,00001CF -19-05JAN17-1/1
Clean Radiator, Coolers, and Air Conditioner
Condenser
For efficient cooling, the exterior of the condenser must
be kept clean.
BM010445 —UN—19AUG15
CAUTION: Radiator parts become hot
during operation. Only clean the radiator,
coolers, and condenser when cool enough
to touch with bare hands.
1. Open and raise hood.
2. Pull the screen (If Equipped) out to the side. Remove
any contamination.
3. Remove air conditioner condenser screen. Remove
any contamination.
BM010606 —UN—09NOV15
Continued on next page LS87647,0000003 -19-23JAN16-1/2
TM804919 (23JAN17) 10-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Adjustments, Checks, and General Service
BM010446 —UN—20AUG15
CQ294112 —UN—08AUG12
4. Disconnect spring (A) on both tractor sides and pull
the air conditioner condenser out to the side.
5. Thoroughly clean, blow air through coolers and air
conditioner condenser from back to front.
6. Reinstall air conditioner condenser, radiator screen,
CQ294113 —UN—08AUG12
CQ294114 —UN—08AUG12
and air conditioner condenser screen.
NOTE: When reinstalling air conditioner condenser,
make sure that it engages properly in the lower
(B) and upper (C) guide rails respectively. Also
make sure that the condenser is centered
in relation to the radiator.
7. Reconnect springs (A) on both sides.
A—Spring C—Upper Guide Rail
B—Lower Guide Rail
LS87647,0000003 -19-23JAN16-2/2
Check Expansion Tank Cap
Use a special tester to check the expansion tank cap (A).
Refer to Diagnostic Technical Manual.
A—Expansion Tank Cap
BM010494 —UN—18SEP15
LS87647,0000149 -19-03FEB16-1/1
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Adjustments, Checks, and General Service
Check Radiator for Leaks
Clean radiator coolers (A). (See Clean Radiator and Air
Conditioner Condenser in this Group.)
Check radiator for leaks. In case of malfunction, refer to
CQ294209 —UN—20MAR13
Diagnostic Technical Manual.
A—Radiator
LS87647,000014D -19-18DEC15-1/1
Check Cooling System Connections
BM011243 —UN—19DEC16
IMPORTANT: The arrangement of the hoses If necessary, replace the clamps or hoses.
can be different depending on the tractor
model and options.
Check all clamps and hoses of the cooling system for
possible leaks or damage.
LS87647,00001D0 -19-20DEC16-1/1
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Adjustments, Checks, and General Service
Check Engine Thermostat
To check the thermostat (A), refer to the Engine Repair
Technical Manual.
A—Thermostat
CQ297046 —UN—11DEC13
LS87647,000014E -19-15JAN16-1/1
Check Charge and Clean Battery
CAUTION: Before working on electrical system or
engine, always disconnect battery negative cable.
Handling the Battery
CQ194822 —UN—08JUN04
CAUTION: When removing battery, first
disconnect negative (-) cable and then positive
(+) cable. To install the battery, connect
the cables in reverse order.
• Do not knock on or incline battery more than 45°.
• To avoid tipping, dot not stack more than three batteries.
• Perform battery recharge in a well ventilated place.
LS87647,0000103 -19-30NOV15-1/3
Battery Cleaning
The battery is at the front end of the tractor, under the hood.
1. Open and raise the hood.
2. Remove battery negative cable.
CQ194823 —UN—03NOV04
3. Remove any traces of corrosion on the terminals. Use
a brush.
4. Coat battery cable terminals and cables with petroleum
jelly.
5. Clean lid vent plugs.
6. Clean battery surface.
Continued on next page LS87647,0000103 -19-30NOV15-2/3
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PN=55
Adjustments, Checks, and General Service
Battery Charge Check
1. Open and raise hood.
2. Clean the charge eye (A) with a clean cloth.
3. Check the charge eye (A). If it is dark, charge the
BM010584 —UN—30OCT15
battery.
A—Charge Eye
LS87647,0000103 -19-30NOV15-3/3
Check Starter Motor
IMPORTANT: Do not operate starter motor more than
30 s. Turn ignition key to Off position. Wait at
least 2 min before attempting to start again.
CQ297147 —UN—11APR14
Refer to Diagnostic Technical Manual in case of
malfunction.
LS87647,0000151 -19-20DEC16-1/1
Drain Trailer Brake Compressed-Air Tank (If
Equipped)
To drain water from the trailer brake compressed-air tank,
pull ring (A).
BM010488 —UN—10SEP15
The trailer brake compressed-air tank is also equipped
with a connection (B) for inflating tires.
CAUTION: The full pressure of the compressed-air
tank is present at the tire inflation connection.
Do NOT over-inflate the tires!
Specification
Trailer Brake
Compressed-Air
A—Ring B—Connection
Tank—Pressure................................................................................ 8 bar
(116 psi)
LS87647,0000060 -19-09OCT15-1/1
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Adjustments, Checks, and General Service
Replace Cab Air Filter
BM011230 —UN—24NOV16
BM011234 —UN—24NOV16
1. Loosen the knobs (A).
2. Pull out the filter housing (B).
3. Remove the wing screws (C).
4. Remove the cab air filter (D).
BM011235 —UN—24NOV16
5. To install a new cab air filter, follow the procedure in
reverse order.
A—Knobs C—Wing Screws
B—Filter Housing D—Cab Air Filter
LS87647,0000556 -19-24NOV16-1/1
Change Coolant
CAUTION: Shut off the engine. Only remove
the expansion tank cap when cool enough to
touch with bare hands. To relieve the pressure,
slowly loosen the expansion tank cap to the
T6642EK —UN—01NOV88
first stop before removing completely.
IMPORTANT: Follow the specifications and coolant
change interval according to instructions
in this Section, Group 10.
Continued on next page LS87647,0000576 -19-05JAN17-1/4
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PN=57
Adjustments, Checks, and General Service
Draining Procedure
BM010494 —UN—18SEP15
BM010474 —UN—04SEP15
Connect/Disconnect Control Connect/Disconnect Control
Location
1. Carefully loosen the expansion cap (A) and remove it.
2. Turn the connect/disconnect control (B)
counterclockwise as far as it goes.
3. Place a suitable container under the drain line (D).
BM010475 —UN—11NOV15
4. Open the drain valve (C).
5. Drain all coolant.
6. Close the drain valve (C).
7. Replace the engine thermostat. (See Replace Engine
Thermostat in this Section.)
8. Flush the cooling system according to the Flushing
Procedure. A—Expansion Tank Cap C—Drain Valve
B—Connect/Disconnect D—Drain Line
Control
LS87647,0000576 -19-05JAN17-2/4
Flushing Procedure
1. Remove the expansion tank cap (A).
2. Fill the cooling system with clean water via expansion
tank.
BM010494 —UN—18SEP15
NOTE: Check the coolant capacity in this
Section, Group 05.
IMPORTANT: Never fill the system when the engine
is hot. Wait until the engine cools down.
3. Install and close the expansion tank cap (A).
4. Start up the engine and let it run until it reaches
operating temperature. A—Expansion Tank Cap
5. Shut off engine.
6. Repeat the Draining Procedure. 8. Fill the cooling system according to Filling Procedure.
7. Flush the cooling system one more time.
Continued on next page LS87647,0000576 -19-05JAN17-3/4
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PN=58
Adjustments, Checks, and General Service
Filling Procedure
IMPORTANT: Never add cold water or coolant into
a hot engine. Always use warm water or wait
until engine has cooled down.
BM010494 —UN—18SEP15
1. Remove the expansion tank cap (A).
2. Fill the cooling system with the specified coolant via
expansion tank. Add coolant up to the maximum level
mark.
NOTE: Check the coolant capacity in this
Section, Group 05.
3. Install the expansion tank cap (A).
4. Start up the engine and let it run for 5 min.
5. Shut off the engine.
6. Remove the expansion tank cap (A).
LX1036579 —UN—10JUN05
BM010474 —UN—04SEP15
7. Add coolant up to the maximum level mark.
8. Turn the connect/disconnect control (B) clockwise as
far as it goes.
9. Install and close the expansion tank cap (A).
10. Clean the radiator, coolers, and air conditioner
condenser. Remove any dust or oil. (See Clean
Radiator, Coolers, and Air Conditioner Condenser in
this Group.) A—Expansion Tank Cap B—Connect/Disconnect
Control
LS87647,0000576 -19-05JAN17-4/4
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Adjustments, Checks, and General Service
Replace Engine Thermostat
CAUTION: Shut off the engine. Only remove
the expansion tank cap when cool enough to
touch with bare hands. To relieve the pressure,
slowly loosen the expansion tank cap to the
T6642EK —UN—01NOV88
first stop before removing completely.
IMPORTANT: Replace the thermostat and expansion
tank cap whenever the coolant is changed.
NOTE: Replace the thermostat after draining the
coolant during coolant change. See Change
Coolant in this section.
1. Open and raise the hood.
2. Replace the expansion tank cap.
3. Loosen the hose clamp (B).
BM010495 —UN—12NOV15
4. Pull the hose (C) off the thermostat cover (D).
5. Remove the screws (A) and thermostat cover (D).
6. Remove the thermostat (F) and seal (E).
7. Clean the contact surfaces.
Thermostat Housing
8. Install a new thermostat and seal.
9. Install the thermostat cover (D) and screws (A).
10. Tighten the screws (A) to specification:
Specification
Thermostat Cover
BM011233 —UN—24NOV16
Screws—Torque............................................................................47 N·m
(35 lb·ft)
11. Connect the hose (C) with the hose clamp (B) on the
thermostat cover (D).
12. Tighten the hose clamp (B).
A—Screws D—Thermostat Cover
B—Hose Clamp E—Seal
C—Hose F— Thermostat
LS87647,000055B -19-24NOV16-1/1
TM804919 (23JAN17) 10-20-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=60
Adjustments, Checks, and General Service
Check Coolant Level
If the coolant temperature is too high, check and rectify
the cause. After, check the coolant level.
CAUTION: Shut off the engine. Only remove the
BM010435 —UN—14AUG15
expansion tank cap (C) when cool enough to
touch with bare hands. To relieve the pressure,
slowly loosen the expansion tank cap (C)
before removing it completely.
IMPORTANT: Do not open the expansion tank cap
(C) when the engine is hot. Doing so adds
air to the coolant system. Expansion Tank
1. Park the tractor on level ground. A—Maximum Level Mark C—Expansion Tank Cap
B—Minimum Level Mark
2. Open and raise the hood.
3. Wait for the engine to cool down.
NOTE: If the engine is hot, the observed oil 5. If the coolant level is below the minimum level mark
level is affected. (B), remove the expansion tank cap (C) and add
coolant as specified in this Section, Group 10.
4. Check the coolant level on the expansion tank. Level IMPORTANT: Do not fill above the maximum
should be at or above the minimum level mark (B). level mark (A).
NOTE: If level is low, check for any signs of leakage. (See
Check Cooling System Connections in this Group.) 6. Install the expansion tank cap (C).
LS87647,0000577 -19-05JAN17-1/1
TM804919 (23JAN17) 10-20-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=61
Adjustments, Checks, and General Service
Change Engine Oil
IMPORTANT: If John Deere Plus-50™ oil is used,
the oil change interval can be extended from
250 to 500 hours. The 500 hours extended
oil change interval is only allowed if all the
CQ259210 —UN—09DEC05
following conditions are met:
• Use a diesel fuel with sulfur content less
than 1000 mg/kg (1000 ppm)
• Use John Deere Plus-50™ oil
• Use an approved John Deere oil filter
1. Start up the engine let it run for 5 min.
2. Shut off the engine.
3. Park the tractor on level ground.
4. Place a suitable container under the drain plug (A).
BM010480 —UN—08SEP15
5. Remove the drain plug (A).
6. Drain the oil.
7. Replace the drain plug (use a new seal). Tighten to
specification:
Specification
Drain Plug—Torque.......................................................................70 N·m
(52 lb·ft)
8. Replace the engine oil filter. See Replace Engine Oil A—Drain Plug C—Oil Dipstick
Filter in this Section. B—Filler Neck
9. Add the specified oil via filler neck (B).
NOTE: Check the crankcase oil capacity in 11. Shut off the engine.
Specifications Section.
12. Check the tractor for oil leaks.
NOTE: Use oil as specified in Fuels, Lubricants, 13. Wait 45 min.
and Coolant Section.
14. Check the engine oil level with the oil dipstick (C). Add
10. Start up the engine and let it run for a few minutes. oil if necessary.
Plus-50 is a trademark of Deere & Company
LS87647,000004F -19-16NOV16-1/1
TM804919 (23JAN17) 10-20-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=62
Adjustments, Checks, and General Service
Replace Engine Oil Filter
IMPORTANT: If John Deere Plus-50™ oil is used,
the filter replacement interval can be extended
from 250 to 500 hours. The 500 hours extended
filter change interval is only allowed if all the
BM010479 —UN—08SEP15
following conditions are met:
• Use a diesel fuel with sulfur content less
than 1000 mg/kg (1000 ppm)
• Use John Deere Plus-50™ oil
• Use an approved John Deere oil filter
1. Remove the engine oil filter (A) and clean the housing
surface (B).
2. Coat sealing rings (C) of the new filter with clean
engine oil.
IMPORTANT: Do not excessively overtighten
the engine oil filter. Doing so damages
LX1036524 —UN—19OCT05
the sealing rings (C).
LX1029276 —UN—08JUL02
3. Tighten the engine oil filter by hand until the sealing
rings (C) touch housing surface. Tighten a further
3/4—1-1/4 turns by hand.
4. Clean the engine oil filter (A) and filter housing (B).
A—Engine Oil Filter C—Sealing Rings
B—Filter Housing
Plus-50 is a trademark of Deere & Company
LS87647,000004E -19-16NOV16-1/1
TM804919 (23JAN17) 10-20-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=63
Adjustments, Checks, and General Service
Check Engine Oil Level
IMPORTANT: Never operate the engine if the oil level
is above the maximum mark (E) or below the
minimum mark (D) on the oil dipstick (A).
BM010490 —UN—10SEP15
NOTE: Check oil level preferably in the morning,
before starting the engine.
1. Park the tractor on level ground.
2. Shut off the engine.
3. Wait 45 min.1
4. Remove the oil dipstick (A).
5. Clean the oil dipstick (A) with a clean cloth.
6. Insert the oil dipstick (A) into the engine and remove
it again.
BM011046 —UN—05AUG16
NOTE: Make sure to insert the oil dipstick (A) all the way in.
7. Check the oil level according to the following:
a. Hold the oil dipstick (A) horizontally.
b. The oil level should be on the region (C) between
the minimum mark (D) and the maximum mark (E).
Correct Position to Check the Oil Level
8. If the oil level is below the minimum mark (D), add the
specified engine oil via filler neck (B).
NOTE: See the correct oil in Fuels, Lubricants,
and Coolant Section. C
BM011060 —UN—10NOV16
A—Oil Dipstick D—Minimum Mark
B—Filler Neck E—Maximum Mark
C—Correct Level Region
D E
Level Marks at the Oil Dipstick
1
This step is not necessary if the oil check is made by the
morning before starting the engine
LS87647,0000064 -19-10NOV16-1/1
TM804919 (23JAN17) 10-20-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=64
Adjustments, Checks, and General Service
Change Transmission/Hydraulic System
Oil—6135J Tractor
1. To heat up oil, run the engine and engage some
hydraulic controls.
CQ294050 —UN—31JUL12
2. Park the tractor on level ground.
3. Lower the hydraulic hitch.
4. Place the reverse drive lever (A) in Park position.
5. Shut off the engine.
6. Place a suitable container under the drain plugs (B)
and (C).
7. Remove the drain plugs (B) and (C).
NOTE: To access the transmission drain plug (C),
move the drawbar (D) to the side.
CQ294052 —UN—08AUG12
8. Drain all the transmission and hydraulic oil.
9. Install and tighten the drain plugs (B) and (C) to
specified torque.
Specification
Transmission and
Hydraulic Drain
Plugs—Torque...............................................................................50 N·m
(35 lb·ft)
10. Clean the transmission/hydraulic oil suction screen.
(See Clean Transmission/Hydraulic Oil Suction
Screen—6135J Tractor in this Section.)
BM011268 —UN—05JAN17
A—Reverse Drive Lever C—Hydraulic System Drain
B—Transmission Drain Plug Plugs
D—Drawbar
Continued on next page LS87647,0000578 -19-05JAN17-1/2
TM804919 (23JAN17) 10-20-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=65
Adjustments, Checks, and General Service
11. Add the specified oil via filler neck (A).
NOTE: Use John Deere transmission and hydraulic oil
as specified in this Section, Group 10.
NOTE: Check the transmission/hydraulic system
BM010568 —UN—20OCT15
capacity in this Section, Group 10.
12. Run the engine for a few minutes and operate some
hydraulic functions.
13. Shut off the engine.
14. Wait 45 min.
15. Lower the hydraulic hitch.
A—Filler Neck B—Oil Dipstick
16. Check the transmission/hydraulic system oil level at
the oil dipstick (B).
17. Check the tractor for oil leaks.
LS87647,0000578 -19-05JAN17-2/2
Change Transmission/Hydraulic System
Oil—6150J, 6170J, 6190J, and 6210J Tractors
1. To heat up oil, run the engine and engage some
hydraulic controls.
CQ294050 —UN—31JUL12
2. Park the tractor on level ground.
3. Lower the hydraulic hitch.
4. Place the reverse drive lever (A) in Park position.
5. Shut off the engine.
6. Place a suitable container under the drain plugs (B)
and (C).
7. Remove the drain plugs (B) and (C).
8. Drain all the transmission and hydraulic oil.
9. Install and tighten the drain plugs (B) and (C) to
CQ294051 —UN—08AUG12
specification:
Specification
Drain Plugs—Torque.....................................................................50 N·m
(35 lb·ft)
A—Reverse Drive Lever C—Hydraulic System Drain
B—Transmission Drain Plug Plug
Continued on next page LS87647,0000579 -19-05JAN17-1/3
TM804919 (23JAN17) 10-20-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=66
Adjustments, Checks, and General Service
10. If the tractor is equipped with an additional oil reservoir
(A), drain it. (See Drain Additional Oil Reservoir (If
Equipped) in this Group.)
11. Clean the transmission/hydraulic oil suction screen.
(See Clean Transmission/Hydraulic Oil Suction
CQ294111 —UN—08AUG12
Screen—6150J, 6170J, 6190J, and 6210J Tractors
in this Group.)
A—Additional Oil Reservoir (If
Equipped)
LS87647,0000579 -19-05JAN17-2/3
12. Add the specified oil via filler neck (A).
NOTE: Use John Deere transmission and hydraulic oil
as specified in this Section, Group 10.
NOTE: Check the transmission/hydraulic system
CQ282874 —UN—05JAN12
capacity in this Section, Group 10.
13. Run the engine for a few minutes and operate some
hydraulic functions.
14. Shut off the engine.
15. Wait 45 min.
16. Lower the hydraulic hitch.
A—Filler Neck B—Sight Glass
17. Check the transmission/hydraulic system oil level at
the sight glass (B).
18. Check the tractor for oil leaks.
LS87647,0000579 -19-05JAN17-3/3
TM804919 (23JAN17) 10-20-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=67
Adjustments, Checks, and General Service
Clean Transmission/Hydraulic Oil Suction
Screen—6135J Tractor
Clean transmission/hydraulic oil suction screen every time
that the transmission/hydraulic oil is changed.
BM011231 —UN—23NOV16
1. Place a suitable container under the plug (A).
2. Remove the plug (A).
3. Remove the oil suction screen (B) from the differential
housing.
4. Clean the oil suction screen (B) with clean diesel oil.
5. Remove the screws (D).
6. Remove the suction tube (C) by pulling it out from the
differential housing.
7. Check the condition of all O-rings. Replace if
necessary.
BM011232 —UN—24NOV16
8. Clean the suction tube (C) interior with clean diesel oil.
9. Coat the ends of the suction tube (C) with clean
hydraulic oil.
10. Install the suction tube (C) by pressing it against the
differential housing.
11. Install the screws (D).
A—Plug C—Suction Tube
12. Install the oil suction screen (B). B—Oil Suction Screen D—Screws
13. Install the plug (A).
LS87647,0000558 -19-23NOV16-1/1
TM804919 (23JAN17) 10-20-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=68
Adjustments, Checks, and General Service
Clean Transmission/Hydraulic Oil Suction
Screen—6150J, 6170J, 6190J, and 6210J
Tractors
Clean transmission/hydraulic oil suction screen every time
that the transmission/hydraulic oil is changed.
1. Remove the screws (A) and (E).
NOTE: Some tractors do not have the screws (A). In this
case, only remove the screws (E) and pull out the
suction tube from the differential housing.
2. Remove the suction tube (D).
3. Check the condition of all O-rings. Replace if
necessary.
4. Clean the suction tube (D) interior with clean diesel oil.
5. Remove the suction screens (C) and (B).
6. Clean the suction screens with clean diesel oil.
LX1049818 —UN—08OCT10
7. Install the suction screens (B) and (C) in the differential
housing.
8. Coat the ends of the suction tube (D) with clean
hydraulic oil.
9. Install the suction tube (D).
10. Install the screws (A) and (E).
A—Screws D—Suction Tube
B—Suction Screen E—Screws
C—Suction Screen
LS87647,0000559 -19-24NOV16-1/1
Drain Additional Oil Reservoir (If Equipped)
Drain the additional oil reservoir every time that
transmission/hydraulic system oil is drained during the
oil change.
1. Place a suitable container under the drain plug (B).
CQ297210 —UN—03JUN14
2. Remove the drain plug (B).
3. Drain all the additional oil reservoir (A) oil.
4. Install the drain plug (B).
A—Additional Oil Reservoir B—Drain Plug
LS87647,000003C -19-24NOV16-1/1
TM804919 (23JAN17) 10-20-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=69
Adjustments, Checks, and General Service
Replace Transmission and Hydraulic Oil
Filters
IMPORTANT: Always replace the two filters when
servicing. Never replace just one.
CQ282882 —UN—06JUL09
1. Park the tractor on level ground.
2. Shut off the engine.
3. Remove filters (A) by turning counterclockwise.
Properly discard the filters.
4. Coat the sealing rings of new filters with clean
hydraulic oil. Transmission Oil Filter
5. Install the new filters.
6. Start up the engine.
7. Raise and lower the hydraulic hitch a few times.
8. Shut off the engine.
CQ294139 —UN—31AUG12
CQ294140 —UN—31AUG12
9. Wait 45 min.
10. Check the transmission/hydraulic oil level. Add oil if
necessary.
IMPORTANT: Only use genuine John Deere filters.
A—Transmission and
Hydraulic Oil Filters 6135J and 6150J Tractors 6170J, 6190J, and 6210J Tractors
LS87647,000004B -19-16NOV16-1/1
TM804919 (23JAN17) 10-20-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=70
Adjustments, Checks, and General Service
Check Transmission/Hydraulic System Oil
Level
6135J Tractor
IMPORTANT: Never operate the tractor if the oil
BM011056 —UN—05AUG16
level is above the maximum mark or below the
minimum mark on the oil dipstick.
IMPORTANT: Change the transmission/hydraulic
system oil immediately if it is contaminated
with water.
NOTE: Check the oil level preferably in the morning,
before starting the engine.
1. Park the tractor on level ground.
2. Lower the hydraulic hitch (if equipped).
BM010598 —UN—06NOV15
3. Retract the remote cylinders of the implement using
the SCV levers.
4. Shut off the engine.
5. Wait 45 min.1
6. Remove the oil dipstick (A).
7. Clean the oil dipstick (A) with a clean cloth. Correct Position to Check the Oil Level
8. Insert the oil dipstick (A) into the filler neck (B) and C
remove it again.
NOTE: Make sure to insert the oil dipstick (A) all the way in.
MAX
MIN
BM011057 —UN—05AUG16
9. Check the oil level according to the following:
a. Hold the oil dipstick (A) horizontally.
b. The oil level should be on the region (C) between
the minimum mark (D) and the maximum mark (E).
D E
10. If the oil level is below the minimum mark (D), add the
specified transmission/hydraulic oil via filler neck (B).
NOTE: See the correct oil in Fuels, Lubricants, A—Oil Dipstick D—Minimum Mark
and Coolant Section. B—Filler Neck E—Maximum Mark
C—Correct Level Region
1
This step is not necessary if the oil check is made by the
morning before starting the engine
Continued on next page LS87647,000005C -19-25OCT16-1/2
TM804919 (23JAN17) 10-20-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=71
Adjustments, Checks, and General Service
6150J, 6170J, 6190J, and 6210J Tractors
IMPORTANT: Never operate the tractor if the oil
level is above the maximum mark or below the
minimum mark on the sight glass.
CQ282874 —UN—05JAN12
IMPORTANT: Change the transmission/hydraulic
system oil immediately if it is contaminated
with water.
NOTE: Check the oil level preferably in the morning,
before starting the engine.
1. Park the tractor on level ground.
2. Lower the hydraulic hitch (if equipped).
3. Retract the remote cylinders of the implement using B
the SCV levers.
C
BM011049 —UN—04AUG16
4. Shut off the engine. E
5. Wait 45 min.1 D
6. Check the oil level at the sight glass (B): The oil level
should be in region (E), between the minimum (D) and
maximum mark (C).
7. If the oil level is below the minimum mark (D), add the
specified transmission/hydraulic oil via filler neck (A).
A—Filler Neck D—Minimum Mark
NOTE: See the correct oil in Fuels, Lubricants, B—Sight Glass E—Correct Level Region
and Coolant Section. C—Maximum Mark
1
This step is not necessary if the oil check is made by the
morning before starting the engine
LS87647,000005C -19-25OCT16-2/2
Change Front Axle Differential Housing
Oil—ZF Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
CQ292397 —UN—02OCT13
after operating tractor.
1. Park the tractor on level ground.
2. Place a container under the drain plug (B).
3. Remove the plugs (A) and (B).
4. Drain all oil.
5. Install drain plug (B). Tighten to specified torque. A—Filler/Level Plug B—Drain Plug
Specification
Drain Plug—Torque.......................................................................50 N·m
(37 lb·ft) Specification
6. Add the specified oil through the plug (A) until the oil Filler/Level
leaks from it. Plug—Torque.................................................................................50 N·m
(37 lb·ft)
7. Install the plug (A). Tighten to specified torque.
LS87647,0000043 -19-28APR16-1/1
TM804919 (23JAN17) 10-20-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=72
Adjustments, Checks, and General Service
Change Front Axle Final Drive Housing
Oil—ZF Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
CQ292399 —UN—03OCT13
after operating tractor.
1. Park the tractor on level ground.
2. Rotate wheel until the plug (A) is at lower position.
3. Place a container under the plug (A).
4. Remove the plug (A) and drain the final drive oil. Drain Position
5. Rotate wheel until the plug (A) is at horizontal position
(B).
6. Add the specified oil through plug (A) until the oil leaks
through it.
CQ292400 —UN—03OCT13
7. Install the plug (A). Tighten to specified torque.
Specification
Drain/Filler
Plug—Torque...............................................................................150 N·m
(110 lb·ft)
8. Repeat the procedure with the other final drive.
Filling Position
A—Drain/Filler Plug B—Filling Position
LS87647,0000042 -19-28APR16-1/1
Change Front Axle Differential Housing
Oil—DANA Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
CQ294047 —UN—31JUL12
after operating tractor.
1. Park the tractor on level ground.
2. Place a container under the drain plug (B).
3. Remove drain plugs (A) and (B).
4. Drain the differential housing oil.
5. Install the drain plug (B). Tighten to specified torque. A—Filler/Level Plug B—Drain Plug
6. Add the specified oil through the plug (A) until the oil
leaks from it.
7. Install the plug (A). Tighten to specified torque.
Specification
Differential Housing
Plugs—Torque...............................................................................90 N·m
(66 lb·ft)
LS87647,0000041 -19-28APR16-1/1
TM804919 (23JAN17) 10-20-27 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=73
Adjustments, Checks, and General Service
Change Front Axle Final Drive Housing
Oil—DANA Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
CQ163041 —UN—04NOV04
after operating tractor.
1. Park the tractor on level ground.
2. Rotate wheel until the plug (A) is at lower position.
3. Place a container under the plug (A).
4. Remove the plug (A) and drain the final drive oil.
5. Rotate wheel until the plug (A) is at horizontal position. A—Filler/Drain Plug
6. Fill up final drive with the specified oil through plug (A)
until the oil leaks through it.
8. Repeat the procedure with the other final drive.
7. Install the plug (A). Tighten to specified torque.
Specification
Drain/Filler
Plug—Torque.................................................................................90 N·m
(66 lb·ft)
LS87647,000004A -19-28APR16-1/1
TM804919 (23JAN17) 10-20-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=74
Adjustments, Checks, and General Service
Change Front Axle Differential Housing
Oil—John Deere 3 Meters Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
CQ285503 —UN—19APR10
after operating tractor.
1. Park the tractor on level ground.
2. Place a container under the drain plugs (B) and (C).
3. Remove plugs (A), (B), (C), and (D).
4. Drain all oil. Left-Hand Side (Front)
5. Install drain plugs (B) and (C). Tighten to specified
torque.
6. Add the specified oil through filler plug (A) until it leaks
from level plug (D). Check the correct oil in the Fuels,
Lubricants, and Coolant Section.
RW26482 —UN—19AUG99
Specification
Front Axle Differential
Housing—Capacity......................................................................... 22.4 L
(5.82 gal)
7. Install plugs (A) and (D).
8. Operate the tractor for a few minutes. Right-Hand Side (Rear)
9. Check oil level through level plug (D). Add more oil if
necessary. A—Filler Plug C—Drain Plug
B—Drain Hole D—Level Plug
10. Apply Loctite® 592 sealant, or equivalent, to filler plug
(A) threads.
11. Install plugs (A) and (D). Tighten to specified torque.
Specification
Differential Housing
Plugs—Torque...............................................................................70 N·m
(52 lb·ft)
Loctite is a trademark of Henkel Corporation
JG50163,00001BB -19-28APR16-1/1
TM804919 (23JAN17) 10-20-29 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=75
Adjustments, Checks, and General Service
Change Front Axle Final Drive Housing
Oil—John Deere 3 Meters Front Axle
IMPORTANT: Clean all plugs before remove them.
NOTE: Change the oil while it is still hot, immediately
after operating tractor.
1. Park tractor on level ground.
2. Rotate wheel until the plug (A) is at the bottom of final
drive.
3. Place a container under the plug (A).
RW26479 —UN—18AUG99
4. Remove the plug (A) and drain all oil.
5. Rotate wheel until the plug (A) is at horizontal position.
6. Add the specified oil through the plug (A) until the
oil leaks from it. Check the correct oil in the Fuels,
Lubricants, and Coolant Section.
7. Apply Loctite® 592 sealant, or equivalent, on plug
threads. A—Plug
8. Install the filler/drain plug (A).
Specification
Front Axle Final 9. Repeat the procedure with the other final drive.
Drive—Capacity............................................................................... 1.9 L
(0.49 gal)
Loctite is a trademark of Henkel Corporation
JG50163,00001BC -19-28APR16-1/1
Check Front Axle Differential Housing Oil
Level—ZF Front Axle
1. Park the tractor on level ground.
2. Clean the area around the filler/level plug (A).
BM010481 —UN—09SEP15
3. Remove the filler/level plug (A).
4. If oil level is below the filler/level plug (A), add oil until
it leaks through it.
NOTE: See the correct oil in Fuels, Lubricants,
and Coolant Section.
5. Install the filler/level plug (A). Tighten to specified
torque: A—Filler/Level Plug
Specification
Filler/Level
Plug—Torque.................................................................................90 N·m
(66 lb·ft)
LS87647,0000053 -19-26OCT16-1/1
TM804919 (23JAN17) 10-20-30 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=76
Adjustments, Checks, and General Service
Check Front Axle Final Drive Housing Oil
Level—ZF Front Axle
1. Park the tractor on level ground.
2. Rotate the wheel (B) until the plug (A) is at the
CQ292398 —UN—02OCT13
horizontal position.
3. Clean the area around the plug (A).
4. Remove the plug (A).
5. If oil level is below the plug (A), add oil until it leaks
through it.
NOTE: See the correct oil in Fuels, Lubricants,
and Coolant Section.
A—Plug B—Wheel
6. Install the plug (A). Tighten to specified torque:
Specification
Plug—Torque...............................................................................150 N·m
(110 lb·ft)
LS87647,0000054 -19-26OCT16-1/1
Check Front Axle Differential Housing Oil
Level—DANA Front Axle
1. Park the tractor on level ground.
2. Remove filler/level plug (A).
CQ294047 —UN—31JUL12
3. If oil level is below the filler/level plug (A), add oil until
it leaks through.
NOTE: Use John Deere oil as specified in Fuels,
Lubricants, and Coolant Section.
4. Install filler/level plug (A) and tighten to specified
torque.
Specification
A—Filler/Level Plug B—Drain Plug
Filler/Level
Plug—Torque.................................................................................90 N·m
(66 lb·ft)
LS87647,0000052 -19-28APR16-1/1
TM804919 (23JAN17) 10-20-31 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=77
Adjustments, Checks, and General Service
Check Front Axle Final Drive Housing Oil
Level—DANA Front Axle
1. Park the tractor on level ground.
2. Rotate the wheel (B) until the plug (A) is at the
CQ282878 —UN—03JUL09
horizontal position.
3. Remove the plug (A).
4. If oil level is below the plug (A), add oil until it leaks
through it.
NOTE: Use John Deere oil as specified in Fuels,
Lubricants, and Coolant Section.
5. Install plug (A). Tighten to specified torque. A—Plug B—Wheel
Specification
Plug—Torque.................................................................................90 N·m
(66 lb·ft)
LS87647,0000055 -19-28APR16-1/1
Check Front Axle Differential Housing Oil
Level—John Deere 3 Meters Front Axle
1. Park tractor on level ground.
2. Remove level plug (A).
RW26476 —UN—18AUG99
3. If oil level is below the level plug (A), remove the filler
plug (B) and add oil until it leaks through the level
plug (A).
NOTE: Use John Deere oil as specified in Fuels,
Lubricants, and Coolant Section.
4. Apply Loctite® 592 sealant, or equivalent, on plug Right-Hand Side
threads (A).
5. Install plugs and tighten to specification.
Specification
Front Axle Differential
Housing Plugs—Torque.................................................................70 N·m
CQ285502 —UN—19APR10
(52 lb·ft)
A—Level Plug B—Filler Plug
Left-Hand Side
Loctite is a trademark of Henkel Corporation
JG50163,00001BD -19-28APR16-1/1
TM804919 (23JAN17) 10-20-32 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=78
Adjustments, Checks, and General Service
Check Front Axle Final Drive Housing Oil
Level—John Deere 3 Meters Front Axle
1. Park the tractor on level ground.
2. Rotate the wheel (B) until the plug (A) is at the
CQ282878 —UN—03JUL09
horizontal position.
3. Remove the plug (A).
4. If oil level is below the plug (A), add oil until it leaks
through it.
NOTE: Use John Deere oil as specified in Fuels,
Lubricants, and Coolant Section.
5. Install plug (A). Tighten to specified torque. A—Plug B—Wheel
Specification
Plug—Torque.................................................................................90 N·m
(66 lb·ft)
LS87647,0000056 -19-28APR16-1/1
TM804919 (23JAN17) 10-20-33 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=79
Adjustments, Checks, and General Service
TM804919 (23JAN17) 10-20-34 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=80
Group 25
References for Technical Information
Metric Bolt and Screw Torque Values
TS1670 —UN—01MAY03
4.8 8.8 9.8 10.9 12.9 12.9
4.8 8.8 9.8 10.9 12.9 12.9
Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N·m lb.-ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of Shear bolts are designed to fail under predetermined loads. Always
the bolt or screw. DO NOT use these values if a different torque value or replace shear bolts with identical property class. Replace fasteners with
tightening procedure is given for a specific application. For stainless steel the same or higher property class. If higher property class fasteners are
fasteners or for nuts on U-bolts, see the tightening instructions for the used, tighten these to the strength of the original. Make sure fastener
specific application. Tighten plastic insert or crimped steel type lock nuts threads are clean and that you properly start thread engagement. When
by turning the nut to the dry torque shown in the chart, unless different possible, lubricate plain or zinc plated fasteners other than lock nuts,
instructions are given for the specific application. wheel bolts or wheel nuts, unless different instructions are given for the
specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ2 -19-12JAN11-1/1
TM804919 (23JAN17) 10-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=81
References for Technical Information
Unified Inch Bolt and Screw Torque Values
TS1671 —UN—01MAY03
Bolt or Screw SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Size Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N·m lb.-ft. N·m lb.-ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N·m lb.-ft. N·m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N·m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt Replace fasteners with the same or higher grade. If higher
or screw. DO NOT use these values if a different torque value or tightening grade fasteners are used, tighten these to the strength of the
procedure is given for a specific application. For plastic insert or crimped steel original. Make sure fastener threads are clean and that you
type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the properly start thread engagement. When possible, lubricate
tightening instructions for the specific application. Shear bolts are designed to fail plain or zinc plated fasteners other than lock nuts, wheel bolts
under predetermined loads. Always replace shear bolts with identical grade. or wheel nuts, unless different instructions are given for the
specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6
in. (152 mm) long, and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in.
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ1 -19-12JAN11-1/1
TM804919 (23JAN17) 10-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=82
References for Technical Information
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation 4. Remove thimble.
1. Inspect the fitting surfaces. They must be free of dirt Face Seal Straight Stud End O-Ring Installation
and/or defects.
1. Install a thimble over the fitting threads to protect the
2. Inspect the O-ring. It must be free of damage and/or
O-ring from nicks.
defects.
2. Slide the O-ring over the thimble into the turned down
3. Lubricate O-rings and install into groove using
section of the fitting.
petroleum jelly to hold in place.
3. Remove thimble.
4. Push O-ring into groove with petroleum jelly so O-ring
is not displaced during assembly. Fitting Installation
5. Index angle fittings and tighten by hand pressing joint 1. Install fitting by hand until snug.
together to insure O-ring remains in place.
2. Position adjustable fittings by unscrewing the fitting no
6. Tighten fitting or nut to torque value shown on the more than one turn.
chart per dash size stamped on the fitting. DO NOT
allow hoses to twist when tightening fittings. 3. Apply assembly torque per table.
Face Seal Adjustable Stud End O-Ring Installation Assembly Torque
1. Back off lock nut (jam nut) and washer to full exposed 1. Use one wrench to hold the connector body and one
turned down section of the fitting. wrench to tighten nut.
2. Install a thimble over the fitting threads to protect the 2. For a hydraulic hose, it may be necessary to use three
O-ring from nicks. wrenches to prevent twist; one on the connector body,
one on the nut, and one on the body of the hose fitting.
3. Slide the O-ring over the thimble into the turned down
section of the fitting.
JY20514,0000906 -19-03NOV11-1/1
TM804919 (23JAN17) 10-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=83
References for Technical Information
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut C—90° Swivel Elbow and Tube E—Port Plug I— Lock Nut
B—Bulkhead Union and Nut F— Stud End
Bulkhead Lock Nut D—90° Adjustable Stud Elbow G—Tube Nut
H—Swivel Nut
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressure-Below 27.6 MPA (4,000 psi)
Nominal Tube OD O-Ring Face Seal or Tube Bulkhead Jam Nut O-Ring Straight, Adjustable, and External Port Plug Stud Endsa
Hose ID Swivel Nut Torquea
Met- Inch Tube OD Thread Swivel Tube Nut or Jam Jam Nut Thread Size Straight Adj Steel or Aluminum
ric Size Nut Hex Swivel Nut Nut Torque Hex Lock Gray Iron or Brass
Tube Size Torque Hex Sizeb Nut Hex Torque Torquec
OD Size Size
mm Da- in. mm in. mm N·m lb.- mm N·m lb.- mm mm mm N·m lb.-ft. N·m lb.-ft.
sh ft. ft.
Siz-
e
4 -2 0.12 3.18 — — — — — — — M8 x 1 12 12 8 6 5 4
5
5 -3 0.18 4.76 — — — — — — — M10 x 1 14 14 15 11 10 7
8
6 -4 0.25 6.35 9/16-18 17 16 12 22 32 24 M12 x 1.5 17 17 25 18 17 12
0
8 -5 0.31 7.92 — — — — — — — M14 x 1.5 19 19 40 30 27 20
2
10 -6 0.37 9.53 11/16-16 22 24 18 27 42 31 M16 x 1.5 22 22 45 33 30 22
5
12 -8 0.50 12.70 13/16-16 24 50 37 30 93 69 M18 x 1.5 24 24 50 37 33 25
0
16 -10 0.62 15.88 1-14 30 69 51 36 118 87 M22 x 1.5 27 27 69 51 46 34
5
20 -12 0.75 19.05 1-3/16-1 36 102 75 41 175 129 M27 x 2 32 32 100 74 67 49
0 2
22 -14 0.87 22.23 1-3/16-1 36 102 75 41 175 129 M30 x 2 36 36 130 96 87 64
5 2
25 -16 1.00 25.40 1-7/16-1 41 142 105 46 247 182 M33 x 2 41 41 160 118 107 79
0 2
28 — — — — — — — — — — M38 x 2 46 46 176 130 117 87
32 -20 1.25 31.75 1-11/1 50 190 140 50 328 242 M42 x 2 50 50 210 155 140 103
0 6-12
38 -24 1.50 38.10 2-12 60 217 160 60 374 276 M48 x 2 55 55 260 192 173 128
0
50 -32 2.00 50.80 — — — — — — — M60 x 2 65 65 315 232 210 155
0
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
b
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
c
These torques were established using steel plated connectors in aluminum and brass.
JY20514,0000907 -19-04NOV11-1/1
TM804919 (23JAN17) 10-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=84
References for Technical Information
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut C—90° Swivel Elbow and Tube E—Port Plug I— Lock Nut
B—Bulkhead Union and Nut F— Stud End
Bulkhead Lock Nut D—90° Adjustable Stud Elbow G—Tube Nut
H—Swivel Nut
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure-Above 27.6 MPA (4,000
psi), Working Pressure-41.3 MPA (6,000 psi)
Nominal Tube OD Hose ID O-Ring Face Seal or Tube Swivel Nut Bulkhead Jam Nut O-Ring Straight, Adjustable, and External
Torquea Port Plug Stud Endsa
Met- Inch Tube OD Thread Size Swivel Tube Nut or Jam Jam Nut Thread Size Straight Adj Lock Steel or
ric Nut Hex Swivel Nut Nut Hex Torque Hex Sizeb Nut Hex Gray Iron
Tube Size Torque Size Size Torque
OD
mm Da- in. mm in. mm N·m lb.-ft. mm N·m lb.-ft. mm. mm mm N· lb.-ft.
sh m
Siz-
e
4 -2 0.125 3.18 — — — — — — — M8 x 1 12 12 8 6
5 -3 0.188 4.76 — — — — — — — M10 x 1 14 14 15 11
6 -4 0.250 6.35 9/16-18 17 24 18 22 32 24 M12 x 1.5 17 17 35 26
8 -5 0.312 7.92 — — — — — — — M14 x 1.5 19 19 45 33
10 -6 0.375 9.53 11/16-16 22 37 27 27 42 31 M16 x 1.5 22 22 55 41
12 -8 0.500 12.70 13/16-16 24 63 46 30 93 69 M18 x 1.5 24 24 70 52
16 -10 0.625 15.88 1-14 30 103 76 36 118 87 M22 x 1.5 27 27 100 74
20 -12 0.750 19.05 1-3/16-12 36 152 112 41 175 129 M27 x 2 32 32 170 125
22 -14 0.875 22.23 1-3/16-12 36 152 112 41 175 129 M30 x 2 36 36 215 159
25 -16 1.000 25.40 1-7/16-12 41 214 158 46 247 182 M33 x 2 41 41 260 192
28 — — — — — — — — — — M38 x 2 46 46 320 236
32 -20 1.250 31.75 1-11/16-12 — 286 211 50 328 242 M42 x 2 50 50 360 266
38 -24 1.500 38.10 2-12 — 326 240 60 374 276 M48 x 2 55 55 420 310
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
b
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
JY20514,0000908 -19-04NOV11-1/1
TM804919 (23JAN17) 10-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=85
References for Technical Information
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut C—90° Swivel Elbow and Tube E—Port Plug I— Lock Nut
B—Bulkhead Union and Nut F— Stud End
Bulkhead Lock Nut D—90° Adjustable Stud Elbow G—Tube Nut
H—Swivel Nut
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressure-Below 27.6 MPA (4,000 psi)
Nominal Tube OD Hose ID O-Ring Face Seal or Tube Bulkhead Jam O-Ring Straight, Adjustable, and External Port Plug Stud Endsa
Swivel Nut Nut Torquea
Metric Inch Tube OD Thread Swivel Tube Nut Jam Jam Thread Straight Adj Steel or Gray Aluminum
Tube Size Nut Hex Swivel Nut Nut Size Hex Lock Iron Torque or Brass
OD Size Nut Hex Torque Sizeb Nut Torquec
Torque Size Hex
Size
mm Da- in. mm in. in. N· lb.- N· lb- in. in. in. N·m lb.-ft. N·m lb.-
sh m ft. m .- ft.
Size ft.
5 -3 0.188 4.78 — — — — — — — 3/8-24 5/8 9/16 12 9 8 6
6 -4 0.250 6.35 9/16-18 11/16 16 12 13/16 32 24 7/16-20 5/8 5/8 16 12 11 8
8 -5 0.312 7.92 — — — — — — — 1/2-20 3/4 11/16 24 18 16 12
10 -6 0.375 9.53 11/16-16 13/16 24 18 1 42 31 9/16-18 3/4 3/4 37 27 25 18
12 -8 0.500 12.70 13/16-16 15/16 50 37 1-1/8 93 69 3/4-16 7/8 15/16 50 37 33 25
16 -10 0.625 15.88 1-14 1-1/8 69 51 1-5/1 11 87 7/8-14 1-1/16 1-1/16 69 51 46 34
6 8
20 -12 0.750 19.05 1-3/16-12 1-3/8 10 75 1-1/2 17 12 1-1/16-12 1-1/4 1-3/8 102 75 68 50
2 5 9
22 -14 0.875 22.23 1-3/16-12 — 10 75 — 17 12 1-3/16-12 1-3/8 1-1/2 122 90 81 60
2 5 9
25 -16 1.000 25.40 1-7/16-12 1-5/8 14 105 1-3/4 24 18 1-5/16-12 1-1/2 1-5/8 142 105 95 70
2 7 2
32 -20 1.25 31.75 1-11/16-1 1-7/8 19 140 2 32 24 1-5/8-12 1-3/4 1-7/8 190 140 127 93
2 0 8 2
38 -24 1.50 38.10 2-12 2-1/4 21 160 2-3/8 37 27 1-7/8-12 2-1/8 2-1/8 217 160 145 107
7 4 6
50.8 -32 2.000 50.80 — — — — — — — 2-1/2-12 2-3/4 2-3/4 311 229 207 153
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
b
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
c
These torques were established using steel plated connectors in aluminum and brass.
JY20514,0000909 -19-04NOV11-1/1
TM804919 (23JAN17) 10-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=86
References for Technical Information
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut C—90° Swivel Elbow and Tube E—Port Plug I— Lock Nut
B—Bulkhead Union and Nut F— Stud End
Bulkhead Lock Nut D—90° Adjustable Stud Elbow G—Tube Nut
H—Swivel Nut
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure - Above 27.6 MPA (4,000
psi), Working Pressure-41.3 MPA (6,000 psi)
Nominal Tube OD Hose ID O-Ring Face Seal or Tube Swivel Nut Bulkhead Jam Nut O-Ring Straight, Adjustable, and External
Torquea Port Plug Stud Endsa
Met- Inch Tube OD Thread Size Swivel Tube Nut or Jam Jam Nut Thread Straight Adj Lock Steel or Gray
ric Nut Hex Swivel Nut Nut Hex Torque Size Hex Sizeb Nut Hex Iron Torque
Tube Size Torque Size Size
OD
mm D- in. mm in. in. N·m lb.-ft. N·m lb.-ft. in. in. in. N·m lb.-ft.
ash
Siz-
e
5 -3 0.188 4.78 — — — — — — — 3/8-24 5/8 9/16 18 13
6 -4 0.250 6.35 9/16-18 11/16 24 18 13/16 32 24 7/16-20 5/8 5/8 24 18
8 -5 0.312 7.92 — — — — — — — 1/2-20 3/4 11/16 30 22
10 -6 0.375 9.53 11/16-16 13/16 37 27 1 42 31 9/16-18 3/4 3/4 37 27
12 -8 0.500 12.70 13/16-16 15/16 63 46 1-1/8 93 69 3/4-16 7/8 15/16 75 55
16 -10 0.625 15.88 1-14 1-1/8 103 76 1-5/16 118 87 7/8-14 1-1/16 1-1/16 103 76
20 -12 0.750 19.05 1-3/16-12 1-3/8 152 112 1-1/2 175 129 1-1/16-12 1-1/4 1-3/8 177 131
22 -14 0.875 22.23 1-3/16-12 — 152 112 — 175 129 1-3/16-12 1-3/8 1-1/2 231 170
25 -16 1.000 25.40 1-7/16-12 1-5/8 214 158 1-3/4 247 182 1-5/16-12 1-1/2 1-5/8 270 199
32 -20 1.25 31.75 1-11/16-12 1-7/8 286 211 2 328 242 1-5/8-12 1-3/4 1-7/8 286 211
38 -24 1.50 38.10 2-12 2-1/4 326 240 2-3/8 374 276 1-7/8-12 2-1/8 2-1/8 326 240
a
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
b
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
JY20514,000090A -19-04NOV11-1/1
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
1. Inspect the sealing surfaces for nicks or scratches, Single piece flange; put hydraulic line in the center of
roughness, or out-of-flat condition. Scratches cause the flange and install four cap screws. With the flange
leaks. Roughness causes seal wear. Out-of-flat centrally located on the port, hand tighten cap screws
causes seal extrusion. If these defects cannot be to hold it in place. Do not pinch O-ring.
polished out, replace the component.
4. Be sure that the components are properly positioned
2. Install the correct O-ring (and backup washer if and cap screws are hand tight. Tighten one cap
required) into the groove using petroleum jelly to hold screw, then tighten the diagonally opposite cap screw.
it in place. Tighten the two remaining cap screws. Tighten all cap
3. Split flange; loosely assemble split flange halves, screws within the specified limits shown in the chart.
being sure that the split is centrally located and DO NOT use air wrenches. DO NOT tighten one cap
perpendicular to the port. Hand tighten cap screws to screw fully before tightening the others. DO NOT
hold parts in place. Do not pinch O-ring. overtighten.
JY20514,000090B -19-03NOV11-1/1
TM804919 (23JAN17) 10-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=87
References for Technical Information
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
H70423 —UN—30NOV01
SAE Four Bolt Flange Cap Screw Torque Values—27,600 kPa (276 bar) (4,000 psi) Pressure Applications
Nominal Flange Size Screw Sizea,b Torque
N·m lb.-ft.
Minimum Maximum Minimum Maximum
1/2 5/16-18 UNC 20 31 15 23
3/4 3/8-16 UNC 28 54 21 40
1 3/8-16 UNC 37 54 27 40
1-1/4 7/16-14 UNC 47 85 35 63
1-1/2 1/2-13 UNC 62 131 46 97
2 1/2-13 UNC 73 131 54 97
2-1/2 1/2-13 UNC 107 131 79 97
3 5/8-11 UNC 187 264 138 195
3-1/2 5/8-11 UNC 158 264 117 195
4 5/8-11 UNC 158 264 117 195
5 5/8-11 UNC 158 264 117 195
a
JDM A17D, SAE Grade 5, or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
JY20514,000090C -19-04NOV11-1/1
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— Repair Technical Manual
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References for Technical Information
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
H70423 —UN—30NOV01
SAE Four Bolt Flange Cap Screw Torque Values—41,400 kPa (414 bar) (6,000 psi) Pressure Applications
Nominal Flange Size Screw Sizea,b Torque
N·m lb.-ft.
Minimum Maximum Minimum Maximum
1/2 5/16-18 UNC 20 31 15 23
3/4 3/8-16 UNC 34 54 25 40
1 7/16-14 UNC 57 85 42 63
1-1/4 1/2-13 UNC 85 131 63 63
1-1/2 5/8-11 UNC 159 264 117 195
2 3/4-10 UNC 271 468 200 345
a
JDM A17D, SAE Grade 5, or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
JY20514,000090D -19-04NOV11-1/1
External Hexagon Port Plug Torque Chart
Port or Stud End Thread Sizea Torque
+15%, —20%
N·m (lb.-in.)
M8 x 1 10 (89)
H70356 —UN—30NOV01
M10 x 1 17 (150)
N·m (lb.-ft.)
M12 x 1.5 28 (20.6)
M14 x 1.5 39 (28.7)
M16 x 1.5 48 (35.4)
M18 x 1.5 60 (44.2)
M20 x 1.5 60 (44.2)
M22 x 1.5 85 (62.7)
M27 x 2 135 (99.6)
M30 x 2 165 (121.7)
M33 x 2 235 (173.3)
M38 x 2 245 (180.7)
M42 x 2 260 (191.8)
M48 x 2 290 (213.9)
M60 x 2 330 (243.4)
a
Port to JDS-G173.1; stud end to JDS-G173.3.
JY20514,000090E -19-03NOV11-1/1
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References for Technical Information
Prevent Hydraulic System Contamination the system, use a tractor or other source that
contains clean oil, free of abrasive materials.
IMPORTANT: Cleanliness is very important Keep couplers clean. Abrasive particles, like
when working on the hydraulic system. sand or metal fragments, can damage seals,
Prevent contamination by assembling the barrels and pistons, causing internal leakage.
cylinders, hoses, couplers, and valves in
a clean area of the shop.
Leave protective caps on the fluid openings until
ready to make the connection. When charging
LN71218,0000E19 -19-05SEP13-1/1
Check Oil Lines and Fittings
CAUTION: Escaping fluid under pressure can
penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury may call Deere & Company Make sure hoses are not twisted or touching machine
Medical Department in Moline, Illinois, or other parts which are moving. Replace damaged parts.
knowledgeable medical source.
IMPORTANT: Tighten fittings as specified in
Check all oil lines, hoses and fittings regularly for leaks or torque chart.
defects. Make sure all clamps are in position and tight.
LN71218,0000E1A -19-05SEP13-1/2
If necessary, use two wrenches to prevent hoses from
twisting, bending or breaking tubing and fittings.
H58319 —UN—15JUN99
LN71218,0000E1A -19-05SEP13-2/2
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— Repair Technical Manual
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References for Technical Information
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer
Controlled Systems
Electrical Precautions To Take: This can cause computer system errors from interrupting
a computer program while it is running and electrical
Never disconnect the batteries while the key switch is voltage spikes that are produced can damage electronic
running. Why: This can cause electrical voltage spikes components.
that can damage electronic components.
Do not apply power or ground to any component as a test
Do not connect jumper cables while the key switch is on. unless specifically instructed to do so. Why: Connecting
Why: This can cause electrical voltage spikes that can the wrong voltage to the wrong point of an electronic
damage electronic components. system can cause electronic component failures.
Disconnect batteries prior to recharging (if possible). Why: When welding on the machine, make sure to connect
Electrical loads in the combine can slow the recharging ground lead to the parts being welded. For maximum
process. Battery chargers can cause electrical voltage protection, disconnect all electronic controller connectors
spikes that can damage electronic components. before welding. Why: High currents associated with
Never jump start the machine with a voltage higher than welding can damage wiring harnesses that are involved
the machine is designed to operate on. Why: This can in the ground path. Welding can also cause electrical
damage electronic components. voltage spikes that can damage electronic components.
Do not connect or disconnect electrical connectors while
the key switch is on or the combine is running. Why:
LN71218,0000E1B -19-05SEP13-1/1
Identify Zinc-Flake Coated Fasteners
Standard cap screws (A) are a reflective silver color.
Zinc plated cap screws (B) are a reflective gold color.
RXA0073812 —UN—03MAR04
Zinc-Flake Coated cap screws (C) are a dull silver color.
NOTE: Zinc-Flake Coated fasteners are tightened to
lubricated specifications, unless otherwise noted.
(See Torque Value Charts in this group.)
A—Standard Cap Screws C—Zinc-Flake Cap Screw (16
B—Zinc-plated Cap Screw mm and larger)
LN71218,0000E1C -19-05SEP13-1/1
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References for Technical Information
Use Torque Wrench Adapter
Tw = Torque setting on the torque wrench
Ta = Torque actually being applied to the nut or cap screw
A L+A
L = Length from the point of force (center of the wrench
handle) to the center of head of torque wrench
A = Application distance from center of torque wrench L
RXA0061214 —UN—19JUN02
head to the center of adapter
Ta
Tw
L
Tw = Ta x
L+A
L+A
A L
RXA0062101 —UN—15AUG02
0
90
Ta
Tw
LN71218,0000E1D -19-05SEP13-1/1
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References for Technical Information
Servicing and Connecting Snap to Connect
STC™ Fittings A
CAUTION: Do NOT disconnect STC fitting when
under pressure. Failure to relieve pressure before
RXA0075330 —UN—16JUN04
disconnecting fitting may result in personal
injury, damage to equipment or both.
NOTE: Snap to Connect fittings are used on steel lines,
hose connections and come in a variety of sizes.
JDG1885 Snap-to-Connect Release Tools (A) are B
designed as a spacer to move release ring (B)
inward which releases retaining ring (C).
E A
IMPORTANT: Do not use tool to pry fitting apart, it
is used only as a spacer to move release ring
(B) inward to release retaining ring (C).
RXA0075327 —UN—12MAY05
1. For disassembly perform the following: Insert
correct JDG1885 STC tool (A) between releasing ring
(B) and fitting.
2. Remove hose or line pulling parallel from connector.
D
NOTE: If retaining ring, backup ring (D) or O-ring (E) C
are damaged, replace all three parts. B
Before connecting Snap to Connect fitting:
A—JDG1885 D—Backup Ring
1. Check mating surfaces for nicks, scratches or flat B—Release Ring E—O-ring
spots. C—Retaining Ring
2. Check O-ring, backup ring and retaining ring for wear
or damage. Replace as needed.
5. Pull parallel back on hose to ensure fitting connections
3. Ensure both female and male ends are clean and free are locked together.
of contaminates.
4. Push fitting connections parallel together until a
definite snap and solid stop is felt.
LN71218,0000E1E -19-05SEP13-1/1
Use Special Wrench
CAUTION: Avoid injury from high-pressure
leaks by relieving system pressure before
disconnecting any hydraulic lines, fittings,
or connectors.
RW25426 —UN—15MAY96
NOTE: Open-end wrenches may work best in
some locations.
Use JDG658 Special Hydraulic Wrench (A) when removing
or installing hydraulic hoses using ORS™ fittings.
A—JDG658 Wrench
LN71218,0000E1F -19-05SEP13-1/1
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— Repair Technical Manual
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References for Technical Information
Install Hydraulic Fittings
1. Inspect O-ring (A) for damage on all O-ring seal
connectors and fittings.
2. Lubricate O-ring before installing connectors and
fittings.
RW15638A —UN—30JUL98
3. Torque fittings to specification. (See Metric Face Seal
And O-ring Stud End Fitting Torque Chart—Standard
Pressures, Metric Face Seal and O-ring Stud End
Fitting Torque Chart—High Pressure Applications,
SAE Face Seal and O-ring Stud End Fitting Torque
Chart—Standard Pressures and SAE Face Seal and
O-ring Stud End Fitting Torque Chart—High Pressure
Applications in this group.)
A—O-ring
LN71218,0000E20 -19-05SEP13-1/2
1. Install flange head connectors squarely against
sealing surface.
2. Ensure line is centered in clamp and perpendicular
to port.
3. Hand tighten cap screws.
RW15637A —UN—30JUL98
NOTE: Tighten cap screws in a diagonal pattern.
4. Tighten flange clamps (A) to correct torque
specification. (See SAE Four Bolt Flange Cap Screw
Torque Values—Standard Pressure Applications
and SAE Four Bolt Flange Cap Screw Torque
Values—High Pressure Applications in this group)
DO NOT overtighten flange clamps. Doing so A—Flange Clamps B—Clearance
can cause flanged head to distort allowing seal to
extrude. Correctly installed clamps should provide
a clearance (B) between clamp and fitting sealing
surface of 0.25—0.8 mm (0.01—0.03 in.).
LN71218,0000E20 -19-05SEP13-2/2
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— Repair Technical Manual
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Section 20
Engine
Contents
Page
Group 05—Remove and Install Components
Special Tools ................................................. 20-05-1
Specifications ................................................ 20-05-1
Remove Engine ............................................ 20-05-1
Install Engine ................................................. 20-05-9
Engine Mountings—Exploded
View ......................................................... 20-05-18
Replace Engine Mountings.......................... 20-05-18
Group 10—Monitoring Systems
Replace Engine Oil Pressure
Switch (B004) ............................................ 20-10-1
Replace Coolant Temperature
Sensor (B008) ........................................... 20-10-1
Replace Engine Coolant
Temperature Sensor (B056) ...................... 20-10-1
Replace Manifold Air Temperature
Sensor (B059) ........................................... 20-10-2
Replace Crankshaft Speed Sensor
(B072)........................................................ 20-10-2
Replace Event Sensor (B074) ....................... 20-10-2
Replace Fuel Temperature Sensor
(B114) ........................................................ 20-10-3
Replace Rail Pressure Sensor
(B137)........................................................ 20-10-3
TM804919 (23JAN17) 20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Contents
TM804919 (23JAN17) 20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Group 05
Remove and Install Components
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Engine Support Screws Torque 100 N·m
(74 lb·ft)
Engine Mounting Screws Torque 100 N·m
(74 lb·ft)
Hood Rear Support Nuts Torque 55 N·m
(40 lb·ft)
Radiator Support Screws Torque 55 N·m
(40 lb·ft)
Heat Shield Screw Torque 25—31 N·m
(18.4—22.8 lb·ft)
Shield Nuts Torque 31.5—38.5 N·m
(23.2—28.4 lb·ft)
LS87647,00001D7 -19-11FEB16-1/1
Remove Engine
CAUTION: Park the tractor on firm and
level ground.
IMPORTANT: Before removing the engine, identify and
mark where the cables and hoses are connected.
1. Remove the hood. (See Remove and Install Hood in
Section 80, Group 05.)
2. Remove the battery. (See Remove and Install the
LX1026577 —UN—22MAR01
Battery in Section 40, Group 15.)
3. Drain the coolant. (See corresponding description in
Remove and Install Radiator in Section 30, Group 20.)
4. Remove the exhaust pipe. (See Remove and Install
Exhaust Pipe in Section 30, Group 25.)
5. Remove the floor mat.
6. Remove the screws (A). A—Screws (12 used)
7. Remove the floor plate.
8. Remove the oil cooler. (See Remove and Install Oil
Cooler in Section 30, Group 20.)
Continued on next page LS87647,0000113 -19-23JAN17-1/20
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Remove and Install Components
9. Disconnect the cable (A) from the starter motor.
10. Disconnect the ground cable (D).
11. Disconnect the fuel hoses (C).
LX1040770 —UN—21SEP07
CAUTION: Comply with relevant safety
instructions when working on the fuel system.
IMPORTANT: Seal the ends of the hose and the hose
fittings so that no dust can penetrate.
12. Remove the nuts (B), remove the fuel transfer pump
bracket and place it to the left of the engine.
A—Cable C—Fuel Hoses
B—Nuts (2 used) D—Ground Cable
LS87647,0000113 -19-23JAN17-2/20
13. If equipped with air trailer brakes:
a. Loosen the clamp (A).
b. Disconnect the hose (B).
A—Clamp B—Hose
BM010725 —UN—10FEB16
LS87647,0000113 -19-23JAN17-3/20
14. Disconnect the coolant hoses (B) and (C).
IMPORTANT: Seal the ends of the hose and the hose
fittings, so that no dust can penetrate.
NOTE: Tractors may be equipped differently from the
LX1045473 —UN—01DEC08
tractor shown in this illustration.
15. Disconnect the air intake hose (D).
16. Remove the engine air cleaner housing. (See Remove
and Install Engine Air Cleaner Housing in Section 30,
Group 15.)
17. Remove the screws (A) on both sides.
18. Remove the rubber seal (E). A—Screws (4 used) D—Air Intake Hose
B—Coolant Hose E—Rubber Seal
C—Coolant Hose
Continued on next page LS87647,0000113 -19-23JAN17-4/20
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Remove and Install Components
19. Disconnect the Engine Control Unit (ECU) connectors
(B).
20. Remove screws (A).
21. Remove the clamps (F).
LX1045474 —UN—01DEC08
LX1045475 —UN—01DEC08
22. Remove the rubber seal (H).
23. Disconnect the lead (G) from the hood support.
24. Disconnect the connectors (C) and (D).
25. Disconnect the leads (E) from alternator.
26. Remove the ECU and Power Link Box support through
the hood support and attach it to the side of the main
frame.
A—Screws (4 used) E—Lead
B—Engine Control Unit (ECU) F— Clamps
Connectors G—Lead
LX1045472 —UN—01DEC08
C—Connector H—Rubber Seal
D—Connector
LS87647,0000113 -19-23JAN17-5/20
27. Disconnect the ground cable (A).
A—Ground Cable
LX1040685 —UN—16JAN07
Continued on next page LS87647,0000113 -19-23JAN17-6/20
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Remove and Install Components
28. Disconnect the radiator ground cable (A).
A—Ground Cable
LX1038798 —UN—06JUL06
LS87647,0000113 -19-23JAN17-7/20
29. Remove the hood rear support nuts (A) on both sides.
30. Remove the hood rear support (B) and the hood upper
support (C).
A—Hood Rear Support Nuts (2 C—Hood Upper Support
BM010726 —UN—10FEB16
used)
B—Hood Rear Support
LS87647,0000113 -19-23JAN17-8/20
31. Remove the clamps (A) and all the brackets on the
refrigerant lines (B).
A—Clamps B—Refrigerant Lines
CQ289227 —UN—16DEC10
Continued on next page LS87647,0000113 -19-23JAN17-9/20
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— Repair Technical Manual
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PN=100
Remove and Install Components
32. Disconnect fuel hoses (A) from the fuel cooler.
CAUTION: Comply with safety instructions
when working on the fuel system.
IMPORTANT: Seal the ends of the hoses and the hose
BM010727 —UN—10FEB16
fittings so that no dust can penetrate.
33. DO NOT disconnect refrigerant lines (B). Instead,
disassemble as follows:
a. Remove the strut (E).
b. Remove the engine air cleaner housing support (C).
A—Fuel Hoses D—Refrigerant Lines
B—Screws (4 used) E—Strut
C—Engine Air Cleaner Housing
Support
LS87647,0000113 -19-23JAN17-10/20
c. Disconnect the retaining springs (A) on both sides
of the air conditioner condenser.
d. Relieve the tension on the engine fan belt. (See
Releasing Drive Belt Tension in Section 30, Group
20.)
LX1036576 —UN—09JUN05
A—Retaining Springs B—Lower Guide Rail
Continued on next page LS87647,0000113 -19-23JAN17-11/20
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Remove and Install Components
CQ239300 —UN—11APR05
LX1026586 —UN—18APR01
e. Remove the screws (A).
IMPORTANT: To protect the fins of the air conditioner
condenser from damage, use suitably folded
cardboard. Do not bend the refrigerant lines
or subject them to tension.
LX1038174 —UN—05APR06
CAUTION: Always wear appropriate safety gear
when working on the air conditioning system.
f. Remove the air conditioner compressor together
with the condenser and move them to the right-hand
side of the engine.
34. Disconnect the tube (B) from air trailer brake
compressor (if equipped).
A—Screws (4 used) B—Tube
BM010643 —UN—18NOV15
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PN=102
Remove and Install Components
35. Remove the radiator support screws (A) on both sides.
A—Radiator Support Screws (2
used)
LX1040681 —UN—15JAN07
LS87647,0000113 -19-23JAN17-13/20
36. Disconnect the coolant hoses (A).
IMPORTANT: Seal the ends of the hoses and the hose
fittings so that no dust can penetrate.
A—Coolant Hoses
LX1040682 —UN—15JAN07
LS87647,0000113 -19-23JAN17-14/20
37. Remove the radiator support screws (A).
38. To enable the cables to be passed through the radiator
support when the front frame is raised, slacken off
fitting (B).
LX1039012 —UN—12JUN06
39. Disconnect the wiring harness from all the connections
to engine and radiator. (See Section 40, Group 10.)
NOTE: Before disconnecting the wiring harness, identify
and mark each individual connection. Remove any
cable straps and brackets that are present.
A—Screws (4 used) B—Fitting
Continued on next page LS87647,0000113 -19-23JAN17-15/20
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PN=103
Remove and Install Components
40. Carefully suspend the hood front support, radiator,
and radiator support as shown, and remove them.
NOTE: Before taking off hood front support, radiator
and radiator support, check if any cable
straps need to be cut.
LX1040732 —UN—06MAR07
LS87647,0000113 -19-23JAN17-16/20
41. Attach JD244 lifting eyes (A) to the engine, as shown.
NOTE: Depending on tractor equipment, remove the
alternator. (See Remove and Install Alternator
in Section 40, Group 15.)
LX1040733 —UN—06MAR07
42. Attach the engine to a suitable hoist, using the load
positioning sling D01042AA.
A—Lifting Eyes
LS87647,0000113 -19-23JAN17-17/20
LX1038162 —UN—30MAR06
LX1038156 —UN—30MAR06
A—Front Engine Mounting B—Rear Engine Mountings
Screws (4 used)
43. Remove the front engine support screws (A). 44. Remove the engine mounting screws of both rear
engine mountings (B).
Continued on next page LS87647,0000113 -19-23JAN17-18/20
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PN=104
Remove and Install Components
45. Raise the engine and disconnect coolant hoses (A)
when they can be reached.
A—Coolant Hoses
LX1038151 —UN—17MAY06
LS87647,0000113 -19-23JAN17-19/20
46. Lift engine out of the frame using the load positioning
sling D01042AA (A).
IMPORTANT: Before doing further work on the
engine, place it on a suitable stand.
LX1040734 —UN—06MAR07
A—Load Positioning Sling
LS87647,0000113 -19-23JAN17-20/20
Install Engine
1. Attach JD244 lifting eyes (A) to the engine, as shown.
A—Lifting Eyes
LX1040733 —UN—06MAR07
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PN=105
Remove and Install Components
2. Use load positioning sling D01042AA (A) to suspend
the engine and install it in the frame.
NOTE: Make sure that the engine universal joint is
positioned correctly. Use the load-positioning sling
to position the engine as necessary.
LX1040734 —UN—06MAR07
A—Load Positioning Sling
LS87647,0000114 -19-23JAN17-2/20
3. Connect coolant hoses (A) of the oil cooler when they
can be reached and tighten hose clamps.
A—Coolant Hoses
LX1038151 —UN—17MAY06
LS87647,0000114 -19-23JAN17-3/20
4. Tighten front engine support screws (A) to specification:
Specification
Engine Support
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
LX1038162 —UN—30MAR06
5. Tighten the engine mounting screws on the rear
engine mountings (B) to specification:
Specification
Engine Mounting
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
6. Install the oil cooler. (See Remove and Install Oil
Cooler in Section 30, Group 20.)
A—Front Engine Support B—Rear Engine Mountings
Screws (4 used)
LX1038156 —UN—30MAR06
Continued on next page LS87647,0000114 -19-23JAN17-4/20
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PN=106
Remove and Install Components
7. Install the floor plate and tighten the screws (A).
8. Install the floor mat.
A—Screws (12 used)
LX1026577 —UN—22MAR01
LS87647,0000114 -19-23JAN17-5/20
9. Install new rubber dampers (A) and spacer bushings
(B) and (C).
A—Rubber Dampers C—Spacer Bushings
B—Spacer Bushings
LX1036048 —UN—21JAN05
LS87647,0000114 -19-23JAN17-6/20
10. Suspend the hood front support, radiator, and radiator
support as shown and install them.
11. Connect all the hoses to the relevant hose fittings and
lay out the engine wiring harness.
LX1040732 —UN—06MAR07
IMPORTANT: Pay attention to the following points
when laying out harnesses and hoses:
• Before installing, inspect for damage
and replace if necessary
• Do not subject them to tension, crushing
or bending forces
• Do not install them near moving parts
• Keep them away from sharp edges
Continued on next page LS87647,0000114 -19-23JAN17-7/20
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PN=107
Remove and Install Components
12. Connect the coolant hoses (A) and tighten the hose
clamps.
A—Coolant Hoses
LX1040682 —UN—15JAN07
LS87647,0000114 -19-23JAN17-8/20
13. Install and tighten radiator support screws (A) to
specification:
Specification
Radiator Support
Screws—Torque............................................................................55 N·m
LX1039012 —UN—12JUN06
(40 lb·ft)
14. Connect the fitting (B).
A—Radiator Support Screws B—Fitting
Continued on next page LX1040681 —UN—15JAN07
LS87647,0000114 -19-23JAN17-9/20
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— Repair Technical Manual
012417
PN=108
Remove and Install Components
15. Connect the tube (B) on the air trailer brake
compressor (if equipped).
16. Install the air conditioner compressor and install
screws (A).
BM010643 —UN—18NOV15
CAUTION: Incorrectly handling the air
conditioning components can lead to leaks
later on. If leaks occur, pressurized refrigerant
escapes, leading to severe personal injury.
Always wear appropriate safety gear when
working on the air conditioning system.
A—Screws (4 used) B—Tube
CQ239300 —UN—11APR05
LS87647,0000114 -19-23JAN17-10/20
17. Install the air conditioner condenser on the lower guide
rail (B) and connect the retaining springs (A).
A—Retaining Springs B—Lower Guide Rail
LX1036576 —UN—09JUN05
Continued on next page LS87647,0000114 -19-23JAN17-11/20
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— Repair Technical Manual
012417
PN=109
Remove and Install Components
18. Install the clamps (A) and all the brackets of refrigerant
lines (B).
IMPORTANT: Lay out the hoses and lines so that
they are not subject to any mechanical
or thermal forces.
CQ289227 —UN—16DEC10
A—Clamps B—Refrigerant Lines
LS87647,0000114 -19-23JAN17-12/20
19. Install the engine air cleaner housing support (C) and
tighten the screws (B).
IMPORTANT: Careful not to damage the
refrigerant lines (D).
BM010727 —UN—10FEB16
20. Install the strut (E).
21. Connect the fuel hoses (A).
A—Fuel Hoses D—Refrigerant Lines
B—Screws (4 used) E—Strut
C—Engine Air Cleaner Housing
Support
LS87647,0000114 -19-23JAN17-13/20
22. Install the hood rear support (B) and the hood upper
support (C).
23. Tighten the hood rear support nuts (A) to the
specification:
Specification
BM010726 —UN—10FEB16
Hood Rear Support
Nuts—Torque................................................................................55 N·m
(40 lb·ft)
A—Hood Rear Support Nuts C—Hood Upper Support
B—Hood Rear Support
Continued on next page LS87647,0000114 -19-23JAN17-14/20
TM804919 (23JAN17) 20-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=110
Remove and Install Components
24. Connect the ground cable (A).
A—Ground Cable
LX1040685 —UN—16JAN07
LS87647,0000114 -19-23JAN17-15/20
25. Connect the radiator ground cable (A).
A—Ground Cable
LX1038798 —UN—06JUL06
Continued on next page LS87647,0000114 -19-23JAN17-16/20
TM804919 (23JAN17) 20-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=111
Remove and Install Components
26. Install the Engine Control Unit (ECU) and Power Link
Box support on hood upper support. Tighten the
screws (A).
27. Connect the Engine Control Unit (ECU) connectors (B).
28. Connect the leads (E) of alternator.
LX1045474 —UN—01DEC08
LX1045475 —UN—01DEC08
29. Connect the connectors (C) and (D).
30. Connect lead (G) to hood support.
31. Install the rubber seal (H).
32. Install the clamps (F).
A—Screws (A) E—Lead
B—Engine Control Unit (ECU) F— Clamps
Connectors G—Lead
C—Connector H—Rubber Seal
D—Connector
LX1045472 —UN—01DEC08
LS87647,0000114 -19-23JAN17-17/20
33. Install the rubber seal (E).
34. Install the screws (A) on both sides of hood upper
support.
35. Install the engine air cleaner housing. (See Remove
LX1045473 —UN—01DEC08
and Install Engine Air Cleaner Housing in Section 30,
Group 15.)
36. Connect the air intake hose (D). Tighten the clamps.
37. Connect the coolant hoses (B) and (C). Tighten the
clamps.
A—Screws (4 used) D—Air Intake Hose
B—Coolant Hose E—Rubber Seal
C—Coolant Hose
Continued on next page LS87647,0000114 -19-23JAN17-18/20
TM804919 (23JAN17) 20-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=112
Remove and Install Components
38. If equipped with air trailer brakes:
a. Connect the hose (B).
b. Tighten the clamp (A).
A—Clamp B—Hose
BM010725 —UN—10FEB16
LS87647,0000114 -19-23JAN17-19/20
39. Install the fuel transfer pump bracket and tighten the
nuts (B).
40. Connect the fuel hoses (C).
41. Connect the cable (A) to starting motor.
LX1040770 —UN—21SEP07
42. Connect the ground cable (D).
43. Install the exhaust pipe. (See Remove and Install
Exhaust Pipe in Section 30, Group 25.)
44. Install the battery. (See Remove and Install the Battery
in Section 40, Group 15.)
45. Install the hood. (See Remove and Install Hood in
Section 80, Group 05.)
A—Cable C—Fuel Hoses
46. Add coolant. B—Nuts (2 used) D—Ground Cable
47. Check engine oil level.
48. Check the coolant hoses for leaks. 51. Check the engine speeds. Refer to Diagnostic
Technical Manual.
49. Check all electrical functions.
52. Check that the engine guards and shields are properly
50. Bleed the fuel system. (See Bleed Fuel System in installed.
Section 30, Group 10.)
LS87647,0000114 -19-23JAN17-20/20
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— Repair Technical Manual
012417
PN=113
Remove and Install Components
Engine Mountings—Exploded View
BM010719 —UN—03FEB16
A—Washers (2 used) E—Rubber Mount with Bushing H—Engine Support Screws (8 K—Engine Front Supports (2
B—Engine Mounting Screws (2 (4 used) used) used)
used) F— Cap (4 used) I— Engine Mounting Screws (2 L— Nuts (8 used)
C—Washers (4 used) G—Engine Rear Supports (2 used)
D—Rubber Mount (4 used) used) J— Lock Nuts (2 used)
LS87647,00001D4 -19-04APR16-1/1
Replace Engine Mountings
CAUTION: Do not remove more than one engine
mounting while the engine is installed.
IMPORTANT: Always replace all engine mountings.
LX007458 —UN—09MAY96
Front Engine Mountings
1. Support the engine securely using the universal
support stand JT05725 (A).
2. Remove the hood. (See Remove and Install Hood in
Section 80, Group 05.)
A—Universal Support Stand
JT05725
Continued on next page LS87647,00001D5 -19-09JAN17-1/3
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— Repair Technical Manual
012417
PN=114
Remove and Install Components
3. Remove the engine mounting screw (B) and lock nut.
4. Remove the washer (C) and rubber mount (D).
5. Remove the engine support screws (A).
6. Remove the front engine support (G), rubber mount
BM010720 —UN—04FEB16
with bushing (E), and cap (F).
7. Replace the rubber mount (D) and rubber mount with
bushing (E).
8. To install the front engine mounting, follow the
procedure in reverse order, observing the following:
a. Tighten the engine support screw (A) to specification:
Specification
Engine Support
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
b. Tighten the engine mounting screw (B) to
specification:
BM010721 —UN—04FEB16
BM010722 —UN—04FEB16
Specification
Engine Mounting
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
IMPORTANT: Do not use grease or oil to assemble
the parts. If a lubricant is needed, use talcum
powder or silicone spray.
A—Engine Support Screws (2 E—Rubber Mount with Bushing
used) F— Cap
B—Engine Mounting Screw G—Front Engine Support
C—Washer
D—Rubber Mount
Continued on next page LS87647,00001D5 -19-09JAN17-2/3
TM804919 (23JAN17) 20-05-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=115
Remove and Install Components
Rear Engine Mountings
1. Remove the hood rear support nuts (D).
2. Remove the heat shield screw (C).
3. Carefully raise the hood rear support (B).
4. Remove the shield nuts (F).
5. Remove the shield (G).
6. Remove the washer (I).
7. Remove the engine mounting screw (J).
8. Remove the washer (M).
9. Remove the rubber mount (N)
10. Remove the engine support screws (E) and remove
rear engine support (H) with rubber mount with
BM010723 —UN—04FEB16
bushing (L) and cap (K).
11. Replace the rubber mount (N) and rubber mount with
bushing (L).
12. To install the rear engine mountings, follow the
procedure in reverse order, observing the following:
a. Tighten the engine support screw (E) to specification:
Specification
Engine Support
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
BM010724 —UN—04FEB16
b. Tighten the engine mounting screw (J) to
specification:
Specification
Engine Mounting
Screws—Torque..........................................................................100 N·m
(74 lb·ft)
c. Tighten the hood rear support nuts (D) to
specification:
Specification A—Nut H—Rear Engine Support
B—Hood Rear Support I— Washer
Hood Rear Support C—Heat Shield Screw J— Engine Mounting Screw
Nuts—Torque................................................................................55 N·m D—Hood Rear Support Nuts (2 K—Cap
(40 lb·ft) used) L— Rubber Mount with Bushing
E—Engine Support Screws (2 M—Washer
d. Tighten the heat shield screw (C) to specification: used) N—Rubber Mount
F— Shield Nuts (2 used)
Specification G—Shield
Heat Shield
Screw—Torque...................................................................... 25—31 N·m
(18.4—22.8 lb·ft)
IMPORTANT: Do not use grease or oil to assemble
e. Tighten the shield nuts (F) to specification: the parts. If a lubricant is needed, use talcum
powder or silicone spray.
Specification
Shield Nuts—Torque....................................................... 31.5—38.5 N·m
(23.2—28.4 lb·ft)
LS87647,00001D5 -19-09JAN17-3/3
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— Repair Technical Manual
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PN=116
Group 10
Monitoring Systems
Replace Engine Oil Pressure Switch (B004)
CAUTION: Engine oil that merge could be hot.
The engine oil pressure switch is at the left-hand side of
engine.
BM010758 —UN—19FEB16
1. Disconnect the connector (A).
2. Replace the engine oil pressure sensor unit (A).
3. Reconnect the connector (A).
A—Connector
LS87647,0000218 -19-19FEB16-1/1
Replace Coolant Temperature Sensor (B008)
CAUTION: Coolant that merge could be hot.
The coolant temperature sensor is at the thermostat
housing.
BM010759 —UN—19FEB16
1. Partially drain the coolant.
2. Disconnect the connector (A).
3. Replace the coolant temperature sensor.
4. Reconnect the connector (A).
A—Connector
LS87647,0000219 -19-19FEB16-1/1
Replace Engine Coolant Temperature Sensor
(B056)
CAUTION: Coolant that merge could be hot.
CQ289144 —UN—11JAN11
The engine coolant temperature sensor (A) is at the
thermostat housing.
1. Partially drain coolant.
2. Disconnect the connector (B).
3. Replace the engine coolant temperature sensor (A).
4. Reconnect the connector (B).
IMPORTANT: Check the Engine Control Unit A—Engine Coolant B—Connector
(ECU) for diagnostic trouble codes. Refer to Temperature Sensor
Diagnostic Technical Manual.
LS87647,000021A -19-19FEB16-1/1
TM804919 (23JAN17) 20-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=117
Monitoring Systems
Replace Manifold Air Temperature Sensor
(B059)
The manifold air temperature sensor is at the right-hand
side of the engine.
BM010760 —UN—19FEB16
1. Disconnect the connector (A).
2. Replace the manifold air temperature sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Engine Control Unit
(ECU) for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Connector
LS87647,000021B -19-19FEB16-1/1
Replace Crankshaft Speed Sensor (B072)
The crankshaft speed sensor is at the front of the engine,
left-hand side.
1. Disconnect the connector (A).
BM010761 —UN—19FEB16
2. Replace the crankshaft speed sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Engine Control Unit
(ECU) for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Connector
LS87647,000021C -19-19FEB16-1/1
Replace Event Sensor (B074)
The event sensor is at the left-hand side of the engine,
under the high-pressure fuel pump.
1. Disconnect the connector (A).
BM010763 —UN—22FEB16
2. Replace the event sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Engine Control Unit
(ECU) for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Connector
LS87647,000021D -19-22FEB16-1/1
TM804919 (23JAN17) 20-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=118
Monitoring Systems
Replace Fuel Temperature Sensor (B114)
CAUTION: Shut off the engine and wait 10 min
before working on Common Rail fuel system.
The fuel temperature sensor is at the left-hand side of the
BM010764 —UN—22FEB16
engine, on the high-pressure fuel pump.
1. Disconnect the connector (A).
2. Replace the fuel temperature sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Engine Control Unit
(ECU) for diagnostic trouble codes. Refer to
Diagnostic Technical Manual. A—Connector
LS87647,000021E -19-22FEB16-1/1
Replace Rail Pressure Sensor (B137)
CAUTION: Shut off the engine and wait 10 min
before working on Common Rail fuel system.
The rail pressure sensor is at the left-hand side of the
BM010762 —UN—22FEB16
engine, under the fuel rail.
1. Disconnect the connector (A).
2. Replace the rail pressure sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Engine Control Unit
(ECU) for diagnostic trouble codes. Refer to
Diagnostic Technical Manual. A—Connector
LS87647,000021F -19-22FEB16-1/1
TM804919 (23JAN17) 20-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=119
Monitoring Systems
TM804919 (23JAN17) 20-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=120
Section 30
Fuel, Air Intake, Cooling, and Exhaust System
Contents
Page
Page
Group 05—Speed Control
General Information....................................... 30-05-1
Specifications ................................................ 30-05-1 Group 30—Monitoring Systems
Remove and Install Accelerator Replace Engine Air Cleaner
Pedal Assembly......................................... 30-05-1 Restriction Pressure Switch
Remove and Install Accelerator (B002)........................................................ 30-30-1
Pedal Potentiometer .................................. 30-05-2 Replace Fuel Level Sensor
Remove and Install Hand Throttle (B003)........................................................ 30-30-2
Potentiometer ............................................ 30-05-4
Group 10—Fuel System
General information ....................................... 30-10-1
Fuel System................................................... 30-10-1
Drain Fuel Filters ........................................... 30-10-2
Drain Fuel Tank ............................................. 30-10-3
Remove and Install Fuel Tank ....................... 30-10-3
Replace Fuel Transfer Pump......................... 30-10-5
Replace Fuel Filters....................................... 30-10-5
Bleed Fuel System ........................................ 30-10-6
Group 15—Air Intake System
General Information....................................... 30-15-1
Air filter - Exploded view ................................ 30-15-1
Remove and Install Engine Air
Cleaner Housing........................................ 30-15-2
Check Air Intake System
Connections............................................... 30-15-2
Group 20—Cooling System
General Information....................................... 30-20-1
Specifications ................................................ 30-20-1
Remove and Install Radiator ......................... 30-20-1
Remove and Install Fan................................. 30-20-4
Remove and Install Viscous Fan
Drive Clutch ............................................... 30-20-5
Remove and Install Expansion
Tank ........................................................... 30-20-6
Replace Engine Thermostat .......................... 30-20-7
Fill Cooling System........................................ 30-20-8
Remove and Install Charge Air
Cooler ........................................................ 30-20-9
Releasing Drive Belt Tension....................... 30-20-11
Replace Engine Fan Belt............................. 30-20-11
Remove and Install Automatic Belt
Tensioner ................................................. 30-20-14
Remove and Install Fan Console ................ 30-20-15
Remove and Install Oil Cooler..................... 30-20-15
Group 25—Exhaust System
General Information....................................... 30-25-1
Specification .................................................. 30-25-1
Other Materials .............................................. 30-25-1
Remove and Install Muffler............................ 30-25-1
Remove and Install Exhaust Pipe.................. 30-25-2
TM804919 (23JAN17) 30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Speed Control
General Information
NOTE: Replace the potentiometers as complete On tractors with electronic speed control ("cruise control"),
assemblies only. calibration takes place automatically when the tractor is
started.
LX25458,000037B -19-04JUL06-1/1
Specifications
Item Measurement Specification
Punch Diameter 5 mm
(0.2 in)
LS87647,0000580 -19-10JAN17-1/1
Remove and Install Accelerator Pedal
Assembly
1. Remove the floor mat.
2. Remove the screws (B).
LX1024842 —UN—16JUN00
3. Remove the accelerator pedal assembly (A).
4. Disconnect connector (C).
5. To install the accelerator pedal assembly (A), follow
the procedure in reverse order.
NOTE: A new assembly does not require calibration.
A—Accelerator Pedal C—Connector
Assembly
B—Screws
LX1024843 —UN—16JUN00
LS87647,000015D -19-09MAR16-1/1
TM804919 (23JAN17) 30-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=123
Speed Control
Remove and Install Accelerator Pedal
Potentiometer
Potentiometer Removal
1. Remove the accelerator pedal assembly. (See
LX1024844 —UN—20JUN00
Remove and Install Accelerator Pedal Assembly in
this Section.)
2. Remove the screws (A).
3. Remove potentiometer (B) with holder (C) and the
toothed segment.
A—Screws C—Holder
B—Potentiometer
LS87647,000015E -19-20DEC16-1/5
Potentiometer Installation
1. Remove stopper (A) from the housing.
A—Stopper
LX1024847 —UN—20JUN00
LS87647,000015E -19-20DEC16-2/5
2. To allow a punch with a diameter of 5 mm (0.2 in) to
pass through the holes in housing (A) and toothed
segment (B), move the accelerator pedal.
A—Housing B—Toothed Segment
LX1024848 —UN—20JUN00
Continued on next page LS87647,000015E -19-20DEC16-3/5
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— Repair Technical Manual
012417
PN=124
Speed Control
3. To install the potentiometer (A) with its holder and
toothed segment (B) on housing (C), use a punch.
A—Potentiometer D—Punch
B—Toothed Segment E—Hole
C—Housing
LX1024850 —UN—20JUN00
LX1024849 —UN—20JUN00
LS87647,000015E -19-20DEC16-4/5
4. Install screws (A) on the housing.
NOTE: Install the stopper on the housing.
A—Screws
LX1024851 —UN—20JUN00
LS87647,000015E -19-20DEC16-5/5
TM804919 (23JAN17) 30-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=125
Speed Control
Remove and Install Hand Throttle
Potentiometer
1. Remove the console cover (A).
2. Disconnect the connector (B).
BM011248 —UN—23DEC16
3. Remove the nuts (C).
4. Remove the hand throttle potentiometer (D).
5. To install the hand throttle potentiometer, follow the
procedure in reverse order, observing the following:
• After the installation, calibrate the hand throttle
potentiometer. Refer to Diagnostic Technical Manual
A—Console Cover C—Nuts (2 used)
B—Connector D—Hand Throttle
Potentiometer
BM011249 —UN—23DEC16
LS87647,0000568 -19-23DEC16-1/1
TM804919 (23JAN17) 30-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=126
Group 10
Fuel System
General information
and injection nozzles. Even with engine switched
CAUTION: Do not smoke or permit live sparks off, fuel pressure will still be very high.
or fire of any nature in the vicinity while
repairing the fuel system. If there is any accident, immediately see a doctor
familiar with this kind of injury. Any fluid injected
NOTE: For instructions on how to repair injection into the skin must be surgically removed within
pump and nozzles, see Component Technical a few hours or gangrene may result.
Manual for “Engines”.
CAUTION: Never, under any circumstances,
disconnect or open lines between injection pump
OU04339,00000AC -19-07FEB08-1/1
Fuel System
G F
H
D C
BM010806 —UN—02MAR16
A
A—Fuel Tank D—Primary Fuel Filter F— Secondary Fuel Filter H—Fuel Cooler
B—Fuel Level Sensor Unit E—Water-In-Fuel Sensor G—High-Pressure Fuel Pump
C—Fuel Transfer Pump
LS87647,0000116 -19-02MAR16-1/1
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— Repair Technical Manual
012417
PN=127
Fuel System
Drain Fuel Filters
When water and sediment are observed in the fuel
filters, or when the electrical starting aid and fuel system
malfunction warning light (A) starts flashing, drain the fuel
filters.
BM004437 —UN—17AUG15
A—Electrical Starting Aid and
Fuel System Malfunction
Warning Light
LS87647,000057A -19-05JAN17-1/2
1. Disconnect the water-in-fuel sensor connector (D).
2. Loosen the drain valves (C) from both primary (A) and
secondary (B) fuel filters. Retighten when clean fuel
starts to come out.
3. Connect the water-in-fuel sensor connector (D).
BM010489 —UN—10SEP15
4. Bleed the fuel system. (See Bleed Fuel System in
this Group.)
A—Primary Fuel Filter C—Drain Valves
B—Secondary Fuel Filter D—Water-in-Fuel Sensor
Connector
BM000694 —UN—24MAY16
LS87647,000057A -19-05JAN17-2/2
TM804919 (23JAN17) 30-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=128
Fuel System
Drain Fuel Tank
The drain plug (A) is located behind the access ladder (B).
1. Park the tractor on level ground.
2. Shut off engine and remove ignition key.
CQ294103 —UN—08AUG12
3. Wait a few minutes until the sediment accumulates at
the bottom of the fuel tank.
4. Place a container under the drain plug (A).
5. Open drain plug (A).
6. Close the drain plug (A) as soon as clean fuel starts 6135J and 6150J Tractors
to come out.
IMPORTANT: If the tractor is not operated for more
than 30 days, drain water, and sediment
from the fuel tank and fuel filters before
starting the engine.
BM010483 —UN—09SEP15
A—Drain Plug B—Access Ladder
6170J, 6190J, and 6210J Tractors
LS87647,000005A -19-28APR16-1/1
Remove and Install Fuel Tank
1. Place a container under the drain plug (A).
2. Remove the drain plug (A) and drain fuel.
NOTE: See the fuel tank capacity. (See Capacities
CQ282875 —UN—03JUL09
in Section 10, Group 05.)
3. Remove the floor mat.
A—Drain Plug
6135J and 6150J Tractors
CQ297120 —UN—27MAR14
6170J, 6190J, and 6210J Tractors
Continued on next page LS87647,0000117 -19-23JAN17-1/3
TM804919 (23JAN17) 30-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=129
Fuel System
4. Remove the cover (A).
5. Disconnect the fuel hoses (C) and connector (B).
NOTE: Identify and mark the fuel hoses before
disconnecting them.
BM010645 —UN—19NOV15
A—Cover C—Fuel Hoses
B—Connector
CQ254920 —UN—25OCT05
LS87647,0000117 -19-23JAN17-2/3
6. Securely support the tractor and remove the left-hand
rear wheel. (See Remove and Install Front and Rear
Wheels in Section 80, Group 15.)
7. Remove the access step nuts (A) and remove the
access step.
BM010728 —UN—11FEB16
8. Remove the access step support nuts (B) and remove
the access step support.
9. Remove the tensioning strap screws (C).
10. Remove the fuel tank.
11. To install the fuel tank, follow the procedure in reverse
order.
A—Access Step Nuts (4 used) C—Tensioning Straps Screws
B—Access Step Support Nuts (2 used)
(4 used)
BM010729 —UN—11FEB16
LS87647,0000117 -19-23JAN17-3/3
TM804919 (23JAN17) 30-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=130
Fuel System
Replace Fuel Transfer Pump
IMPORTANT: When repairing the fuel level sensor
or transfer pump, always use new hose
clamps on the connecting hoses.
BM010647 —UN—20NOV15
Make sure that the connecting hoses and fuel
transfer pump are seated correctly.
1. Remove the nuts (B).
2. Remove the bracket (A).
3. Disconnect the fuel hoses (C) and (D).
4. Disconnect the connector (F).
5. Remove the clamp (G) and remove the fuel transfer
pump (E).
6. To install the fuel transfer pump, follow the procedure
LX1028953 —UN—30SEP02
in reverse order.
A—Bracket E—Fuel Transfer Pump
B—Nuts (2 used) F— Connector
C—Fuel Hose G—Clamp
D—Fuel Hose
LS87647,0000119 -19-24MAR16-1/1
Replace Fuel Filters
CAUTION: Always shut off the engine and remove
the ignition key before servicing the fuel filters.
BM010478 —UN—22NOV16
1. Open and raise the hood.
2. Clean the fuel filters.
3. Drain the fuel filters.
4. Disconnect the water-in-fuel sensor (D).
IMPORTANT: Always replace both fuel filters
at the same time.
5. Loosen the retaining ring (E). A—Retaining Ring D—Water-in-Fuel Sensor
B—Secondary Fuel Filter E—Retaining Ring
6. Remove the water separator bowl (F). C—Primary Fuel Filter F— Water Separator Bowl
7. Loosen the retaining rings (A) of each fuel filter.
8. Remove the primary fuel filter (C) and secondary fuel 12. Install the new fuel filters. Align the marks on the filters
filter (B). with the marks on the housing.
9. Install the water separator bowl (F) on the new primary 13. Tighten the retaining rings (A).
fuel filter.
14. Connect the water-in-fuel sensor (D).
10. Tighten the retaining ring (E).
15. Bleed the fuel system. (See Bleed Fuel System in
11. Coat the sealing rings of the fuel filters with clean this Group.)
engine oil.
LS87647,000057B -19-05JAN17-1/1
TM804919 (23JAN17) 30-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=131
Fuel System
Bleed Fuel System
IMPORTANT: Never attempt to start up the engine
by towing the tractor!
1. Open and raise the hood.
CQ289225 —UN—16DEC10
2. Open the bleed screw (A).
3. Turn the ignition key to the run position.
4. Wait 40 s.
5. Turn the ignition key to the off position.
6. Close the bleed screw (A).
7. Start up the engine and let it run for a few minutes. A—Bleed Screw
IMPORTANT: Do not engage the starter motor for
more than 30 s. If the engine does not start,
wait 2 min then repeat the operation. 8. If the engine does not start, repeat the procedure.
LS87647,0000135 -19-10JAN17-1/1
TM804919 (23JAN17) 30-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=132
Group 15
Air Intake System
General Information NOTE: For instructions on how to repair the
IMPORTANT: Never run the engine without the primary turbocharger, see relevant Component Technical
filter element, secondary (safety) filter element Manual for “Engines”.
and the dust unloading valve all in place.
LX25458,00000A0 -19-10JAN01-1/1
Air filter - Exploded view
LX1025419 —UN—21SEP01
A—Air intake openings C—Outlet F— Outlet support
B—Air filter housing D—Primary filter element G—Sender for air filter restriction
E—Secondary (safety) filter
element
LX25458,0000020 -19-01DEC01-1/1
TM804919 (23JAN17) 30-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=133
Air Intake System
Remove and Install Engine Air Cleaner
Housing
IMPORTANT: To prevent dirt from entering, cover
or seal all openings.
BM010690 —UN—17DEC15
1. Loosen the clamps (A).
2. Disconnect the outlet hose (B) and air intake hose (C).
3. Remove the engine air cleaner housing (D).
4. To install the engine air cleaner housing, follow the
procedure in reverse order.
A—Clamps (2 used) C—Air Intake Hose
B—Outlet Hose D—Engine Air Cleaner Housing
LS87647,0000173 -19-18JAN16-1/1
Check Air Intake System Connections
Check the air intake system restriction by measuring
vacuum. Refer to Diagnostic Technical Manual.
A—Charge Air Cooler Clamps B—Air Intake Hose Clamps
BM010713 —UN—03FEB16
LS87647,00001CE -19-03FEB16-1/1
TM804919 (23JAN17) 30-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=134
Group 20
Cooling System
General Information
NOTE: For information about repairing the coolant pump
and thermostat, refer to relevant Component
Technical Manual for “Engines”.
LX25458,00000A1 -19-30OCT01-1/1
Specifications
Item Measurement Specification
Fan Screws Torque 50 N·m
(37 lb·ft)
Thermostat Cover Screws Torque 47 N·m
(35 lb·ft)
Metal Pin Diameter 5 mm
(0.2 in)
Automatic Belt Tensioner Screws Torque 50 N·m
(37 lb·ft)
Alternator Screws Torque 50 N·m
(37 lb·ft)
LS87647,00001DE -19-21DEC16-1/1
Remove and Install Radiator
CAUTION: Only open the expansion tank cap (A)
when cool enough to touch with bare hands. To
relieve pressure, slowly loosen the expansion
tank cap (A), then remove it.
CQ294222 —UN—20MAR13
CQ294223 —UN—20MAR13
1. Remove the hood. (See Remove and Install Hood,
in Section 80, Group 05.)
2. Turn the heater potentiometer clockwise as far as it
goes.
3. Remove the expansion tank cap (A).
4. Turn the connect/disconnect control (B)
counterclockwise as far as it goes.
5. Place a suitable container under the drain (D).
NOTE: See the cooling system capacity. (See Capacities,
in Section 10, Group 05.)
6. Open the drain valve (C). CQ294224 —UN—20MAR13
7. Drain all the coolant.
8. Remove the battery. (See Remove and Install the
Battery, in Section 40, Group 15.)
9. Remove the engine air cleaner housing. (See Remove
and Install Engine Air Cleaner Housing, in this Section,
Group 15.) A—Expansion Tank Cap C—Drain Valve
B—Connect/Disconnect D—Drain
Control
Continued on next page LS87647,0000127 -19-23JAN17-1/6
TM804919 (23JAN17) 30-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=135
Cooling System
10. Remove the rubber seal (A).
11. Remove the supply cables (B) through slots.
12. Loosen sealing trim (C).
LX1027738 —UN—28AUG01
A—Rubber Seal C—Sealing Trim
B—Supply Cables
LS87647,0000127 -19-23JAN17-2/6
13. Disconnect ground cable (A) from radiator.
A—Ground Cable
LX1038798 —UN—06JUL06
Continued on next page LS87647,0000127 -19-23JAN17-3/6
TM804919 (23JAN17) 30-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=136
Cooling System
14. Disconnect the coolant hoses (B) from radiator.
15. Loosen the sealing trim (A).
A—Sealing Trim B—Coolant Hoses
BM010731 —UN—11FEB16
BM010732 —UN—11FEB16
LS87647,0000127 -19-23JAN17-4/6
16. Do not disconnect the refrigerant hoses from the air
conditioner condenser. Instead, proceed as follows:
a. Disconnect the retaining springs (A) on both sides
of the air conditioner condenser.
b. Remove all the clamps on refrigerant hoses.
CQ294112 —UN—08AUG12
c. Relieve tension on engine fan drive belt. (See
Releasing Drive Belt Tension, in this Group.)
d. Remove the air conditioner condenser and safely
put it aside.
A—Retaining Springs
Continued on next page LS87647,0000127 -19-23JAN17-5/6
TM804919 (23JAN17) 30-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=137
Cooling System
17. Remove the screws (B).
18. Remove the engine air cleaner housing support (H).
19. Remove the fuel cooler bracket (I) together with the
fuel cooler and put it aside.
BM010733 —UN—12FEB16
20. Remove the nuts (F).
21. Remove the screws (E).
22. Remove the support (G).
23. Remove the screws (A) and (D).
24. Remove both sides of the hood front support (C).
25. Carefully remove the radiator.
A—Screws (4 used) F— Nuts (4 used)
26. To install the radiator, follow the procedure in reverse B—Screws (4 used) G—Support
order, observing the following: C—Hood Front Support H—Engine Air Cleaner Housing
D—Screws (4 used) Support
a. After installing, fill the cooling system. (See Fill E—Screws (2 used) I— Fuel Cooler Bracket
Cooling System in this Group.)
b. Check the radiator for leaks. (See Check Radiator d. Check the expansion tank cap. (See Check
for Leaks in Section 10, Group 20.) Expansion Tank Cap in Section 10, Group 20.)
c. Check the cooling system connections. (See Check
Cooling System Connections in Section 10, Group
20.)
LS87647,0000127 -19-23JAN17-6/6
Remove and Install Fan
1. Remove the battery. (See Remove and Install the
Battery in Section 40, Group 15.)
2. Remove the radiator support screws (A) and (B).
CQ241780 —UN—17MAY05
3. To create a clearance for fan removal, move the entire
assembly forward a few millimeters.
IMPORTANT: Take care not to damage the hydraulic
hoses, coolant lines, and wiring harnesses.
A—Radiator Support Screws (2 B—Radiator Support Screws (2
used) used)
Continued on next page LS87647,00001D8 -19-23JAN17-1/2
TM804919 (23JAN17) 30-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=138
Cooling System
4. Remove the fan screws (A) and the fan.
5. To install the fan, follow the procedure in reverse
order, observing the following:
• Tighten the fan screws to specification:
CQ241810 —UN—17MAY05
Specification
Fan Screws—Torque.....................................................................50 N·m
(37 lb·ft)
A—Fan Screws (4 used)
LS87647,00001D8 -19-23JAN17-2/2
Remove and Install Viscous Fan Drive Clutch
1. Remove the fan. (See Remove and Install Fan, in
this Group.)
2. Remove the screws (A).
BM010734 —UN—12FEB16
3. Remove the viscous fan drive clutch (B).
4. Check the viscous fan drive clutch for damage:
a. Make sure that the thermal coil (C) is not bent or
damaged.
b. Inspect the fins (D) for damage.
IMPORTANT: If the viscous fan drive clutch has lost
more than one complete fin, replace the viscous
fan drive clutch. Improper balance could cause
the viscous clutch or fan to fail.
NOTE: The viscous fan drive clutch is factory balanced
BM010699 —UN—18JAN16
and is not repairable. Small nicks or chips
in fins (D) are permissible.
5. To install the viscous fan drive clutch, follow the
procedure in reverse order.
A—Screws (6 used) C—Thermal Coil
B—Viscous Fan Drive Clutch D—Fins
LS87647,00001DA -19-21DEC16-1/1
TM804919 (23JAN17) 30-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=139
Cooling System
Remove and Install Expansion Tank
LX1038809 —UN—05JUL06
BM010735 —UN—12FEB16
1. Loosen the clamps (D).
2. Disconnect the coolant hoses (E).
3. Remove screws (A) and (B).
4. Remove expansion tank (C) towards the top.
LX1038810 —UN—05JUL06
A—Screw D—Clamps (2 used)
B—Screws (2 used) E—Coolant Hoses
C—Expansion Tank
LS87647,0000128 -19-20DEC16-1/2
5. To install the expansion tank (D), follow the procedure
in reverse order, observing the following:
a. Make sure that O-rings (A) and (B) are correctly
seated.
b. Carefully slide the expansion tank (D) onto radiator
CQ294217 —UN—20MAR13
(C) and make sure that it is straight and that O-rings
(A) do not become damaged.
A—O-Ring C—Radiator
B—O-Ring D—Expansion Tank
LS87647,0000128 -19-20DEC16-2/2
TM804919 (23JAN17) 30-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=140
Cooling System
Replace Engine Thermostat
CAUTION: Shut off the engine. Only remove
the expansion tank cap when cool enough to
touch with bare hands. To relieve the pressure,
slowly loosen the expansion tank cap to the
T6642EK —UN—01NOV88
first stop before removing completely.
IMPORTANT: Replace the thermostat and expansion
tank cap whenever the coolant is changed.
NOTE: Replace the thermostat after draining the
coolant during coolant change. See Change
Coolant in this section.
1. Open and raise the hood.
2. Replace the expansion tank cap.
3. Loosen the hose clamp (B).
BM010495 —UN—12NOV15
4. Pull the hose (C) off the thermostat cover (D).
5. Remove the screws (A) and thermostat cover (D).
6. Remove the thermostat (F) and seal (E).
7. Clean the contact surfaces.
Thermostat Housing
8. Install a new thermostat and seal.
9. Install the thermostat cover (D) and screws (A).
10. Tighten the screws (A) to specification:
Specification
Thermostat Cover
BM011233 —UN—24NOV16
Screws—Torque............................................................................47 N·m
(35 lb·ft)
11. Connect the hose (C) with the hose clamp (B) on the
thermostat cover (D).
12. Tighten the hose clamp (B).
A—Screws D—Thermostat Cover
B—Hose Clamp E—Seal
C—Hose F— Thermostat
LS87647,000055B -19-24NOV16-1/1
TM804919 (23JAN17) 30-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=141
Cooling System
Fill Cooling System
IMPORTANT: Radiator repairs should be carried
out only by experienced mechanics or in
specialist workshops.
LX1034183 —UN—28SEP04
1. Tighten drain plug (A).
2. Remove expansion tank cap (B).
3. Turn the connect/disconnect control (C) as far as it
goes to direction “b” (open).
NOTE: Connect/disconnect control (C) is used to connect
or disconnect radiator chambers.
4. Add coolant up to the MAX mark.
NOTE: The cooling system uses two coolant circuits that
are almost separated. This means that the coolant
is almost not mixed during operation. Therefore,
LX1038793 —UN—06JUL06
use only pre-diluted coolant in the cooling system.
5. To determine whether the pump is pumping coolant,
run the engine at low idle speed and squeeze hoses
(D) gently. As soon as coolant emerges from the
charge air cooler hose, connect the hose and secure
it with a clamp.
6. If no pressure can be felt proceed as follows:
a. Shut off the engine.
b. Loosen lines (E) until coolant comes out through it.
LX1034182 —UN—24SEP04
c. Tighten lines (E).
d. Start up the engine and run it at low idle speed.
e. Check the pressure at charge air cooler hoses (D).
NOTE: If necessary, loosen the lines (E) again
and repeat the procedure.
7. Start up the engine and let it run for 5 min.
8. Shut off the engine and add coolant up to the MAX
mark.
9. Start up the engine and run it until it reaches the LX1038371 —UN—31MAY06
operating temperature.
10. Shut down the engine and add coolant up to the MAX
mark.
11. Turn the connect/disconnect control (C) to position
“a” (closed).
12. Reinstall and close the expansion tank cap (B).
13. Check the cooling system for leaks. Refer to
A—Drain Plug D—Charge Air Cooler Hoses
Diagnostic Technical Manual. B—Expansion Tank Cap E—Lines
C—Connect/Disconnect
Control
LS87647,000012A -19-10MAR16-1/1
TM804919 (23JAN17) 30-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=142
Cooling System
Remove and Install Charge Air Cooler
1. Remove the hood. (See Remove and Install Hood in
Section 80, Group 05.)
2. Disconnect the battery negative cable.
BM010736 —UN—12FEB16
3. Remove the screws (A).
4. Remove the nut (C).
5. Remove the heat shield screw (D).
6. Remove the hood upper support (B).
7. Place a container under the inlet and return coolant
hoses of the charge air cooler.
A—Screws (4 used) C—Nut
B—Hood Upper Support D—Heat Shield Screw
Continued on next page LS87647,000012B -19-11APR16-1/2
TM804919 (23JAN17) 30-20-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=143
Cooling System
8. Loosen the clamps (A).
9. Disconnect the coolant hoses (B).
10. Loosen the air intake hose clamps (C).
11. Remove the air intake hose (D).
BM010650 —UN—23NOV15
12. Remove the charge air cooler screws (E) and remove
charge air cooler (F).
13. To install the charge air cooler (F), follow the procedure
in reverse order.
A—Clamps (4 used) D—Air Intake Hose
B—Coolant Hoses E—Charge Air Cooler Screws
C—Clamps (2 used) (2 used)
F— Charge Air Cooler
BM010651 —UN—23NOV15
BM010652 —UN—23NOV15
LS87647,000012B -19-11APR16-2/2
TM804919 (23JAN17) 30-20-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=144
Cooling System
Releasing Drive Belt Tension
CAUTION: Disconnect negative (—) battery cable.
Remove tensioner roll cap (C). Turn tensioner roll cap bolt
LX1027737 —UN—28AUG01
with a 15 mm (19/32 in.) wrench (see arrow). The drive belt
tensioner returns to its tensioning position automatically.
Drive belt tensioner can be maintained in released
position as follows:
Turn tensioner roll cap bolt (see arrow) until holes (A) and
(B) aligned. Insert a metal pin with a diameter of 5 mm
(0.2 in.) into the two aligned holes.
To tension, turn tensioner roll slightly to release metal pin
and pull it out of holes. The drive belt tensioner returns to
its tensioning position automatically.
LX1027736 —UN—28AUG01
A—Hole (cam) C—Tensioner roll
B—Hole (base plate)
OU04339,00000AF -19-22NOV05-1/1
Replace Engine Fan Belt
CAUTION: Remove the ignition key from before
starting any service on the engine.
BM010451 —UN—25AUG15
6135J and 6150J Tractors
1. Open and raise the hood.
2. Disconnect the battery negative cable.
3. Turn the screw (C) clockwise until the two holes (A)
and (B) are aligned.
4. Insert a metal pin into the two aligned holes.
5. Remove the old engine fan belt from pulleys by cutting
it free.
6. Insert the new engine fan belt (D) between the fan and
protective shroud. Turn the fan (E) as the engine fan BM010449 —UN—21AUG15
belt (D) is installed.
CAUTION: Keep hands away from the exposed
fan blades. Blades have sharp edges and
can result in personal injury.
A—Idler Sprocket Hole D—Engine Fan Belt
B—Idler Sprocket Hole E—Fan
C—Screw
Continued on next page LS87647,000000F -19-15NOV16-1/7
TM804919 (23JAN17) 30-20-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=145
Cooling System
CQ282893 —UN—03JUL09
CQ282892 —UN—03JUL09
Tractors without Air Trailer Brake Tractors with Air Trailer Brake
A—Crankshaft C—Fan F— Air Compressor H—Water Pump
B—Automatic Belt Tensioner D—Alternator G—Air Conditioner Compressor
E—Positioning Wheel
7. Install the new engine fan belt according to tractor 8. Remove the metal pin from the automatic belt
configuration. tensioner.
LS87647,000000F -19-15NOV16-2/7
6170J, 6190J, and 6210J Tractors
1. Open and raise the hood.
2. Disconnect the battery negative cable.
3. Remove the alternator belt (B):
BM011229 —UN—15NOV16
a. Loosen the screw (C).
b. Remove the screw (A).
c. Relieve the tension on the alternator belt (B).
d. Remove the alternator belt (B).
A—Screw C—Screw
B—Alternator Belt
LS87647,000000F -19-15NOV16-3/7
4. Turn the screw (C) clockwise until the two holes (A)
and (B) are aligned.
5. Insert a metal pin into the two aligned holes.
6. Remove the old engine fan belt from pulleys by cutting
it free.
CQ274960 —UN—03JUL06
A—Idler Sprocket Hole C—Screw
B—Idler Sprocket Hole
Continued on next page LS87647,000000F -19-15NOV16-4/7
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— Repair Technical Manual
012417
PN=146
Cooling System
7. Fold over the new engine fan belt and slip it between
the fan and fan shroud.
CAUTION: Keep hands away from the exposed
fan blades. Blades have sharp edges and
can result in personal injury.
LX006300 —UN—13SEP94
8. Turn the fan as the belt is installed.
LS87647,000000F -19-15NOV16-5/7
CQ297350 —UN—26NOV14
CQ297349 —UN—26NOV14
Tractors without Air Trailer Brake Tractors with Air Trailer Brake
A—Crankshaft C—Fan F— Air Compressor H—Water Pump
B—Automatic Belt Tensioner D—Alternator G—Air Conditioner Compressor
E—Positioning Wheel
9. Install the new engine fan belt according to tractor 10. Remove the metal pin from the automatic belt
configuration. tensioner.
Continued on next page LS87647,000000F -19-15NOV16-6/7
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— Repair Technical Manual
012417
PN=147
Cooling System
11. Install the alternator belt (B):
a. Install the alternator belt (B).
b. Pull the alternator and install the screw (A).
c. Tighten the screws (A) and (C) to specification:
BM011229 —UN—15NOV16
Specification
Alternator
Screws—Torque............................................................................50 N·m
(37 lb·ft)
A—Screw B—Alternator Belt
LS87647,000000F -19-15NOV16-7/7
Remove and Install Automatic Belt Tensioner
1. Release the engine fan belt tension. (See Releasing
Drive Belt Tension in this Group.)
2. Remove the automatic belt tensioner screws (A).
LX1027722 —UN—23AUG01
3. Remove the automatic belt tensioner.
4. To install the automatic belt tensioner, follow the
procedure in reverse order, observing the following:
a. To place the automatic belt tensioner in released
position, insert a metal pin (B) into the aligned holes.
Specification
Metal Pin (B)—Diameter.................................................................. 5 mm
(0.2 in)
b. Tighten the automatic belt tensioner screws (A) to
specification:
LX1027729 —UN—22AUG01
Specification
Automatic Belt Tensioner
Screws—Torque............................................................................50 N·m
(37 lb·ft)
A—Automatic Belt Tensioner B—Metal Pin
Screws
LS87647,0000174 -19-11APR16-1/1
TM804919 (23JAN17) 30-20-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=148
Cooling System
Remove and Install Fan Console
1. Remove the engine fan belt and alternator belt. (See
Replace Engine Fan Belt in this Group.)
2. Remove the fan. (See Remove and Install Fan in this
Group.)
BM010738 —UN—15FEB16
3. Remove the alternator. (See Remove and Install
Alternator in this Group.)
4. Remove the automatic belt tensioner. (See Remove
and Install Automatic Belt Tensioner, in this Group.)
5. Remove the air trailer brake compressor (if equipped).
(See Remove and Install Air Trailer Brake Compressor,
in Section 60C, Group 05.)
6. Remove the screws (B).
7. Carefully remove the fulcrum (A) from the fan console
(D) together with the air conditioner compressor.
BM010737 —UN—12FEB16
IMPORTANT: Take care not to bend the coolant hoses
on the air conditioner compressor.
8. Remove the fan console screws (C).
9. Remove the fan console (D).
10. To install the fan console (D), follow the procedure in
reverse order.
A—Fulcrum C—Fan Console Screws (4
B—Screws (4 used) used)
D—Fan Console
LS87647,00001DB -19-20DEC16-1/1
Remove and Install Oil Cooler
1. Swing up the operator’s cab. (See Swing Up Cab in
Section 90, Group 05.)
2. Remove the engine driveshaft (C). (See Remove and
BM010694 —UN—17DEC15
Install Engine Driveshaft in Section 50A, Group 10.)
3. Drain the transmission and hydraulic oil.
4. Drain the coolant.
5. Loosen the hose clamps (D) and disconnect the
coolant hoses.
6. Remove the fittings (E) and disconnect the hydraulic
hoses.
A—Screws (2 used) D—Hose Clamps (2 used)
7. Remove the screws (A) and remove oil cooler (B). B—Oil Cooler E—Fittings
C—Engine Driveshaft
8. To install the oil cooler, follow the procedure in reverse
order, observing the following:
• Swing down the operator’s cab. (See Swing Down
Cab in Section 90, Group 05.)
LS87647,0000176 -19-20DEC16-1/1
TM804919 (23JAN17) 30-20-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=149
Cooling System
TM804919 (23JAN17) 30-20-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=150
Group 25
Exhaust System
General Information
NOTE: For instructions on how to repair the When assembling parts of the exhaust system that need
turbocharger, see relevant Component Technical to be joined together, use paste L102219.
Manual for “Engines”.
LX25458,00000A3 -19-10JAN01-1/1
Specification
Item Measurement Specification
Pipe Clamp Screw Torque 30—35 N·m
(22.1—25.8 lb·ft)
LS87647,00001DF -19-24MAR16-1/1
Other Materials
Number Name Use
L102219 (U.S.) Anti-Corrosive Grease Seal exhaust system parts that
are joined
LS87647,0000180 -19-19JAN16-1/1
Remove and Install Muffler
1. Remove the muffler clamp screw (B).
2. Remove the muffler clamp (A).
3. Remove the screw (E) and loosen the retaining strap
BM010656 —UN—14DEC15
(D).
4. Loosen the pipe clamp screw (F).
5. Disconnect the flexible coupling (G).
6. Remove the muffler (C).
7. To install the muffler, follow the procedure in reverse
order, observing the following:
a. Before installing the muffler, place the muffler clamp
(A) between the muffler and the turbocharger.
b. Apply L102219 anti-corrosive grease on parts that
BM010657 —UN—14DEC15
are joined.
c. Tighten the pipe clamp screw(F) to specification:
Specification
Pipe Clamp
Screw—Torque...................................................................... 30—35 N·m
(22.1—25.8 lb·ft)
A—Muffler Clamp E—Screw
B—Muffler Clamp Screw F— Pipe Clamp
C—Muffler G—Flexible Coupling
D—Retaining Strap
LS87647,000012E -19-11APR16-1/1
TM804919 (23JAN17) 30-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=151
Exhaust System
Remove and Install Exhaust Pipe
1. Remove the screws (C) and (B).
2. Remove the heat shield (A).
3. Remove the guard (D).
BM010739 —UN—15FEB16
4. Remove the nuts (E).
5. Remove the clamps (F).
6. Remove the final exhaust pipe (H).
7. Remove the intermediate exhaust pipe (G).
8. Remove the pipe clamp screw (I).
9. Remove the pipe clamp (J).
10. Remove the flexible coupling (K).
11. To install the exhaust pipe, follow the procedure in
BM010740 —UN—15FEB16
reverse order, observing the following:
• Tighten the pipe clamp screw (I) to specification:
Specification
Pipe Clamp
Screw—Torque...................................................................... 30—35 N·m
(22.1—25.8 lb·ft)
A—Heat Shield G—Intermediate Exhaust Pipe
B—Screws (2 used) H—Final Exhaust Pipe
C—Screws (6 used) I— Pipe Clamp Screw
D—Guard J— Pipe Clamp
E—Nuts (3 used) K—Flexible Coupling
F— Clamps (2 used)
LS87647,000012F -19-11APR16-1/1
TM804919 (23JAN17) 30-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=152
Group 30
Monitoring Systems
Replace Engine Air Cleaner Restriction
Pressure Switch (B002)
The engine air cleaner restriction pressure switch (A)
is located between the engine air cleaner housing and
expansion tank.
BM010681 —UN—14DEC15
1. Disconnect the connector (B).
2. Replace the engine air cleaner restriction pressure
switch (A).
3. Reconnect the connector (B).
A—Engine Air Cleaner B—Connector
Restriction Pressure
Switch
LS87647,0000164 -19-22FEB16-1/1
TM804919 (23JAN17) 30-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=153
Monitoring Systems
Replace Fuel Level Sensor (B003)
IMPORTANT: When replacing the fuel level sensor
unit, take to avoid dirt falling into fuel tank.
1. Remove the floor mat.
BM010646 —UN—19NOV15
2. Remove the cover (A).
3. Disconnect the cable (B) and fuel hoses (C).
NOTE: Identify and mark the fuel hoses before
disconnecting them.
4. Remove the screws (D). 6135J and 6150J Tractors
5. Carefully remove the fuel level sensor unit.
6. To install a new fuel level sensor unit, follow the
procedure in reverse order observing the following:
• For 6135J and 6150J tractors, the fuel hoses must
point to the travel direction.
BM010730 —UN—11FEB16
• For 6170J, 6190J, and 6210J tractors, the fuel hoses
must point to the center of tractor.
• Bleed the fuel system after install the fuel level
sensor unit.
IMPORTANT: Do not change the connections.
A—Cover C—Fuel Hoses 6170J, 6190J, and 6210J Tractors
B—Connector D—Screws (4 used)
CQ254910 —UN—16NOV05
LS87647,0000118 -19-28APR16-1/1
TM804919 (23JAN17) 30-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=154
Section 40
Electrical System
Contents
Page
Page
Group 05—Connectors
Special Tools ................................................. 40-05-1 Wiring Harness W14—Battery
General.......................................................... 40-05-1 Positive Cable.......................................... 40-10-23
Using high-pressure washers ........................ 40-05-1 Wiring Harness W17—Power
Disconnecting electrical circuits..................... 40-05-2 Outlet ....................................................... 40-10-24
Reconditioning Wire Ends ............................. 40-05-2 Wiring Harness W18—AutoTrac™
Installing a Terminal....................................... 40-05-2 Universal Adapter .................................... 40-10-25
WEATHER PACK Connectors....................... 40-05-3 Wiring Harness W19—Cab Roof................. 40-10-26
Metri-Pack® Connector Wiring Harness W21—Rear Wiper
with Rear Terminal Lock ............................ 40-05-4 Switch ...................................................... 40-10-28
Metri-Pack® Connector Wiring Harness W22—Rear
with Front Terminal Lock............................ 40-05-6 Wiper ....................................................... 40-10-29
Metri-Pack® Connectors ............................... 40-05-8 Wiring Harness W23—Rear Wiper
CAN BUS Terminating Resistor Supply...................................................... 40-10-30
Connector ................................................ 40-05-11 Wiring Harness W26—Fan and Air
Electronic Control Unit Conditioning............................................. 40-10-31
Connectors .............................................. 40-05-12 Wiring Harness W28—Front
Connectors .................................................. 40-05-16 End of Transmission (without
CRIMP SNAP IN Connectors ...................... 40-05-19 AutoTrac™ Integrated) ........................... 40-10-32
KOSTAL Connectors ................................... 40-05-20 Wiring Harness W28—Front End of
DEUTSCH Connectors................................ 40-05-22 Transmission (with AutoTrac™
ITT Connector.............................................. 40-05-24 Integrated) ............................................... 40-10-34
Individual Terminals ..................................... 40-05-26 Wiring Harness W30—Rear End of
Fuse and Relay Boxes — Cab Transmission (6135J Tractor) .................. 40-10-36
Tractors.................................................... 40-05-27 Wiring Harness W30—Rear End
of Transmission (6150J, 6170J,
Group 10—Wiring Harnesses 6190J, and 6210J Tractors
Disconnecting Electrical Circuits ................... 40-10-1 without AutoTrac™ Integrated)................ 40-10-37
Wire Numbers and Color Codes.................... 40-10-1 Wiring Harness W30—Rear End
Ground Points Location ................................. 40-10-2 of Transmission (6150J, 6170J,
Wiring Harness W01—Power Link 6190J, and 6210J Tractors with
Box (Cab Tractors) .................................... 40-10-4 AutoTrac™ Integrated) ............................ 40-10-39
Wiring Harness W02—Engine....................... 40-10-5 Wiring Harness W31—Trailer
Wiring Harness W04—Head- Connector (6135J and 6150J
lights .......................................................... 40-10-8 Tractors) .................................................. 40-10-40
Wiring Harness W06—Backup Wiring Harness W32—Trailer
Alarm Adapter............................................ 40-10-9 Connector (6170J, 6190J, 6210J
Wiring Harness W08—Operator’s Tractors) .................................................. 40-10-41
Station (without AutoTrac™ Wiring Harness W40—AutoTrac™
Integrated) ............................................... 40-10-11 Universal.................................................. 40-10-42
Wiring Harness W08—Operator’s Wiring Harness W41—Seat Switch
Station (with AutoTrac™ (with AutoTrac™ Universal)..................... 40-10-43
Integrated) ............................................... 40-10-15 Wiring Harness W43—Green-
Wiring Harness W09—Cowl (Cab Star™ Roof (with AutoTrac™
Tractors) .................................................. 40-10-18 Integrated) ............................................... 40-10-44
Wiring Harness W11—Event Wiring Harness W44—Green-
Sensor Adapter........................................ 40-10-20 Star™ Display (with AutoTrac™
Wiring Harness W12—Fuel Level Integrated) ............................................... 40-10-46
Sensor Adapter........................................ 40-10-21 Wiring Harness W45—AutoTrac™
Wiring Harness W13—Battery Integrated Steering Control ..................... 40-10-47
Negative Cable ........................................ 40-10-22
Continued on next page
TM804919 (23JAN17) 40-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
Page Page
Wiring Harness W46—AutoTrac™ Fuse Box—Tractors without
Integrated Steering Input AutoTrac™ Integrated ............................... 40-25-3
Device...................................................... 40-10-49 Fuse Box—Tractors with
Wiring Harness W47—Green- AutoTrac™ Integrated ............................... 40-25-5
Star™ Display Extension (with Power Link Box.............................................. 40-25-6
AutoTrac™ Universal) ............................. 40-10-50 Power Link Box Components ........................ 40-25-7
Wiring Harness W47—Green- Remove and Install Starter Relay.................. 40-25-8
Star™ Display Extension (with Remove and Install Key Switch ..................... 40-25-9
AutoTrac™ Integrated) ............................ 40-10-51 Remove and Install Brake Switch.................. 40-25-9
Wiring Harness W48—CAN Bus Replacing Light Switch ................................ 40-25-10
Terminator (with AutoTrac™ Remove and Install High-Beam and
Universal) ................................................ 40-10-52 Low-Beam Headlights Switch.................. 40-25-10
Wiring Harness W49—Implement Remove and Install Worklights
CAN Bus (with AutoTrac™ Switch ...................................................... 40-25-11
Integrated) ............................................... 40-10-53 Remove and Install Hazard
Wiring Harness W52—Green- Warning Light Switch ............................... 40-25-11
Star™ Adapter (with AutoTrac™ Remove and Install Turn-Signal
Integrated) ............................................... 40-10-54 Switch ...................................................... 40-25-12
Wiring Harness W53—Park Replacing Horn Switch ................................ 40-25-12
Lock Switch (with AutoTrac™ Replacing Windshield Wiper and
Integrated) ............................................... 40-10-55 Windshield Washer Switch ...................... 40-25-13
Wiring Harness W55—GPS Remove and Install Front-Wheel
Receiver (with AutoTrac™ Drive Switch............................................. 40-25-13
Integrated) ............................................... 40-10-56 Remove and Install Power Take-off
Wiring Harness W57—Backup Switch ...................................................... 40-25-14
Alarm ....................................................... 40-10-57 Remove and Install Load Depth
Wiring Harness W94—Wheel Control Potentiometer.............................. 40-25-14
Angle Sensor (Standard Front Remove and Install Hitch Control
Axle) ........................................................ 40-10-58 Unit .......................................................... 40-25-14
Wiring Harness W94—Wheel Replacing Fan Switch.................................. 40-25-15
Angle Sensor (John Deere 3 Remove and Install Differential
Meters Front Axle) ................................... 40-10-59 Lock Switch ............................................. 40-25-15
Remove and Install Hydraulic Hitch
Group 15—Charging System Remote Control Switch............................ 40-25-16
Special Tools ................................................. 40-15-1
Specifications ................................................ 40-15-1 Group 30—Electrical Components
Repairing the Alternator................................. 40-15-1 Note ............................................................... 40-30-1
Disconnecting Electrical Circuits ................... 40-15-2 Special Tools ................................................. 40-30-1
Alternators—Identification of Specifications ................................................ 40-30-1
Type........................................................... 40-15-2 Disconnecting Electrical Circuits ................... 40-30-1
Remove and Install Alternator ....................... 40-15-3 Lights with Halogen Bulbs ............................. 40-30-2
Remove and Install Alternator Remove and Install Instrument
Pulley......................................................... 40-15-5 Panel ......................................................... 40-30-2
Remove and Install the Battery ..................... 40-15-6 Remove and Install Trailer Socket.................. 40-30-4
Remove and Install Service
Group 20—Starter Motor Circuit Socket........................................................ 40-30-5
Specifications ................................................ 40-20-1 Remove and Install Windshield
Repairing the Starting Motor.......................... 40-20-1 Wiper Motor ............................................... 40-30-5
Disconnecting Electrical Circuits ................... 40-20-1 Removing Windshield Washer
Remove and Install Starter Motor.................. 40-20-2 Pump ......................................................... 40-30-6
Replace High and Low Beam
Group 25—Fuses, Relays, and Switches Headlights Bulbs........................................ 40-30-6
Note ............................................................... 40-25-1 Replace Front and Rear Worklight
Special Tools ................................................. 40-25-1 Bulbs—Cab Tractors ................................. 40-30-8
Specifications ................................................ 40-25-1 Replace Front Turn-Signal Light
Disconnecting Electrical Circuits ................... 40-25-1 and Hazard Warning Light
Access to Fuses and Relays ......................... 40-25-1 Bulbs.......................................................... 40-30-9
Continued on next page
TM804919 (23JAN17) 40-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Contents
Page
Replace Rear Turn-Signal Light,
Hazard Warning Light, and
Brake Light Bulbs .................................... 40-30-10
Replace Backup Light Bulb ......................... 40-30-11
Replace License Plate Light Bulb................ 40-30-11
Adjusting the Headlights.............................. 40-30-12
TM804919 (23JAN17) 40-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=3
Contents
TM804919 (23JAN17) 40-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=4
Group 05
Connectors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
General
Electrical connectors must not be forcibly mated or When removing terminals from connectors, it is very
unmated. All are designed to be mated easily. If you have important to use the correct extraction tool and gently
to use tools, you may be doing something wrong. Prying remove the terminal. The connector body can be damaged
or forcing connectors may cause permanent damage to if terminals are just "jerked" out of it. The damage caused
the locking mechanism, contacts, or both. will prevent the new terminal from staying in the connector,
When working on connectors, make sure you are working making replacement of the connector body necessary.
on the correct terminal. Remember that male and female When installing a new terminal on a wire, make sure the
halves are mirror images of each other. Look for the insulation crimp and wire crimp are both made properly.
terminal number on the connector body. The connection Each part of the terminal crimps is designed for a specific
of improper electrical circuits can cause unusual electrical purpose. Failure to properly crimp the wire contact area
symptoms. can result in poor or no electrical contact. Failure to crimp
When an electrical connector is repaired, it is important the insulation support properly can result in problems
that the proper terminals are used. In some of these getting the terminal into the connector body, thus causing
connectors, different terminals are used to carry different premature failure.
currents. If contacts of different materials are mated,
corrosion may develop that could affect performance.
AG,LX25599,58 -19-01JAN00-1/1
Using high-pressure washers
IMPORTANT: Directing pressurized water at
electronic/electrical components or connectors,
bearings and hydraulic seals, fuel injection
pumps or other sensitive parts and components
may cause product malfunctions. Reduce
T6642EJ —UN—18OCT88
pressure, and spray at a 45 to 90° angle.
AG,LX25599,59 -19-01JAN00-1/1
TM804919 (23JAN17) 40-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=159
Connectors
Disconnecting electrical circuits
Before working on the electrical system, always
disconnect battery ground strap (-).
LX000872 —UN—19SEP94
AG,LX25599,60 -19-01JAN00-1/1
Reconditioning Wire Ends
Use KLM10019-1 special pliers (A) to recondition wire
ends.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
L107073 —UN—08NOV95
Place wire in mating recess of crimping pliers at section to
be deinsulated.
Press pliers until snapped in.
To open pliers, pull release lever.
Remove wire from recess and pull insulation off wire end.
OU04339,00000B2 -19-22NOV05-1/1
Installing a Terminal
Use KLM10019-1 special pliers (A) to install male and
female terminals of the following types:
• WEATHER PACK connectors
• METRIC PACK connectors
LX012371 —UN—27NOV95
• CAN BUS terminating resistor connector
• Electronic control unit connectors
• Connectors
• KOSTAL Connectors
• Individual terminals
• Fuse box
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
Position deinsulated wire end in recess, in male or female
Deinsulate a wire length of 6 mm (0.24 in.). terminal and press pliers until snapped in.
Place male or female terminal in mating recess of crimping To open pliers, pull release lever.
pliers.
OU04339,00000B3 -19-22NOV05-1/1
TM804919 (23JAN17) 40-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=160
Connectors
WEATHER PACK Connectors
NOTE: WEATHER PACK™ connectors.
NOTE: 1 to 6 terminal connectors are used on tractor.
LX000875 —UN—26APR95
A—Male terminal B—Female terminal
WEATHER PACK is a registered trademark of Packard Electric.
OU04339,00000B4 -19-22NOV05-1/5
Removing a terminal
NOTE: Terminals and wire seals are kept in place in
terminal body through a lock. This lock must
be raised before removing terminal.
LX000877 —UN—26APR95
JDG364 WEATHER PACK connectors extraction tool (A) .
OU04339,00000B4 -19-22NOV05-2/5
Installing a wire seal
NOTE: Wire seals are color coded to indicate different
wire gauges and types of connector.
• Green - Wire Gauge 1 mm22 (17 AWG)
LX1015909 —UN—24OCT96
• Gray - Wire Gauge 2.5 mm (13 AWG)
• Blue - Wire Gauge 4 mm2 (11 AWG)
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 6 mm (0.24 in.). Align seal
with insulation edge.
Continued on next page OU04339,00000B4 -19-22NOV05-3/5
TM804919 (23JAN17) 40-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=161
Connectors
Installing a terminal
Place male or female terminal in mating recess of
KLM10019-1 crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
LX000878 —UN—26APR95
Position deinsulated wire end and seal in recess, in male
or female terminal and press pliers until snapped in.
To open pliers, pull release lever.
NOTE: Wire seal is crimped onto male or female terminal
and wire in one single process.
OU04339,00000B4 -19-22NOV05-4/5
Installing a terminal
Before installing a male or female terminal, bend locking
pawl (A and B) to its original position.
On rear side, insert female terminal into terminal body.
TS0139 —UN—02DEC88
Close locking cover.
OU04339,00000B4 -19-22NOV05-5/5
Metri-Pack® Connector
with Rear Terminal Lock
NOTE: 1 to 10 terminal connectors are used on tractor.
A—Male terminal B—Female terminal
LX000873 —UN—26APR95
Metri-Pack is a trademark of Delphi Connection Systems
Continued on next page OU04339,00000B5 -19-19OCT12-1/6
TM804919 (23JAN17) 40-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=162
Connectors
Removing a terminal
NOTE: Terminals and wire seals are kept in place in
terminal body through a locking cover. This cover
must be removed before removing terminal.
LX005649 —UN—12OCT94
JDG776 extraction tool (A) for Metri-Pack® 280 and 630
Series connectors
Metri-Pack is a trademark of Delphi Connection Systems
OU04339,00000B5 -19-19OCT12-2/6
Removing a terminal
NOTE: Terminals and wire seals are kept in place in
terminal body through a locking cover. This cover
must be removed before removing terminal.
LX005650 —UN—12OCT94
JDG777 extraction tool (A) for Metri-Pack® 150 Series
connectors
Metri-Pack is a trademark of Delphi Connection Systems
OU04339,00000B5 -19-19OCT12-3/6
Installing a wire seal
NOTE: Wire seals are color coded to indicate different
wire gauges and types of connector.
• Red - Wire Gauge 1 mm2 (17 AWG)
LX1015909 —UN—24OCT96
2
• Gray - Wire Gauge 2.5 mm (13 AWG)
• Blue - Wire Gauge 4 mm2 (11 AWG)
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 6 mm (0.24 in.). Align seal
with insulation edge.
Continued on next page OU04339,00000B5 -19-19OCT12-4/6
TM804919 (23JAN17) 40-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=163
Connectors
Installing a terminal
Place male or female terminal in mating recess of
FKM10469 crimping pliers (A).
Position deinsulated wire end and seal in male or female
LX1021454 —UN—24AUG98
terminal.
Press crimping pliers until opening automatically.
NOTE: Wire seal is crimped onto male or female terminal
and wire in one single process.
OU04339,00000B5 -19-19OCT12-5/6
Installing a terminal
Before installing a male or female terminal, bend locking
pawl (A) to its original position.
On rear side, insert female terminal into terminal body.
LX001142 —UN—12OCT94
Install locking cover.
OU04339,00000B5 -19-19OCT12-6/6
Metri-Pack® Connector
with Front Terminal Lock
NOTE: 2 to 4 terminal connectors are used on tractor.
Removing terminal lock
LX1025657 —UN—10OCT00
Use a small screw driver to unsnap terminal lock (A) at
indicated points and pull out.
Metri-Pack is a trademark of Delphi Connection Systems
Continued on next page OU04339,00000B6 -19-19OCT12-1/4
TM804919 (23JAN17) 40-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=164
Connectors
Removing a terminal
JDG777 extraction tool (A) for Metri-Pack® Connectors
LX1025638 —UN—10OCT00
Metri-Pack is a trademark of Delphi Connection Systems
OU04339,00000B6 -19-19OCT12-2/4
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 6 mm (0.24 in.). Align seal
with insulation edge.
OU04339,00000B6 -19-19OCT12-3/4
Replacing a female terminal
Place female terminal in mating recess of FKM10469
crimping pliers (A).
Insert deinsulated wire end and wire seal in female
LX1021454 —UN—24AUG98
terminal.
Press crimping pliers until opening automatically.
NOTE: Wire seal is crimped onto female terminal
and wire in one single process.
Before installing a female terminal, bend locking pawl to
its original position.
On rear side, insert female terminal into terminal body.
Install locking cover.
OU04339,00000B6 -19-19OCT12-4/4
TM804919 (23JAN17) 40-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=165
Connectors
Metri-Pack® Connectors
Terminal 2 or 3 Connectors
Extracting a female terminal
LX1018132 —UN—09OCT97
Use a pointed tool (A) to release locking pawl.
Press female terminal forward and out of terminal body.
Metri-Pack is a trademark of Delphi Connection Systems
OU04339,00000B7 -19-19OCT12-1/9
Deinsulate wire
On rear part, pass wire through seal and directly into
terminal body.
Deinsulate a wire length of 4 mm (0.16 in.).
LX1018133 —UN—09OCT97
OU04339,00000B7 -19-19OCT12-2/9
Replacing a female terminal
Place female terminal in mating recess of KLM10019-1
crimping pliers.
NOTE: KLM10019-1 special pliers are included in
LX1020943 —UN—13JUL98
FKM10461 wiring harness repair kit..
Position deinsulated wire end in recess, in female terminal
and press pliers until snapped in.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to
its original position.
Pull female terminal back into terminal body.
Continued on next page OU04339,00000B7 -19-19OCT12-3/9
TM804919 (23JAN17) 40-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=166
Connectors
6-Pin Connector
LX1025658 —UN—10OCT00
OU04339,00000B7 -19-19OCT12-4/9
Removing connector body
Use a small screw driver (C) to unsnap lock at indicated
points and pull out connector (A) from connector body (B).
LX1025641 —UN—10OCT00
OU04339,00000B7 -19-19OCT12-5/9
Removing terminal lock
Use a small screw driver (E) to unsnap terminal lock (D),
then push it out.
LX1025642 —UN—10OCT00
Continued on next page OU04339,00000B7 -19-19OCT12-6/9
TM804919 (23JAN17) 40-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=167
Connectors
Extracting a female terminal
Use a pointed tool (F), release locking pawl and pull out
female terminal from connector body.
LX1025643 —UN—10OCT00
OU04339,00000B7 -19-19OCT12-7/9
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 4 mm (0.16 in.). Align seal
with insulation edge.
OU04339,00000B7 -19-19OCT12-8/9
Replacing a female terminal
Place female terminals in mating recess of FKM10427
crimping pliers.
Insert deinsulated wire end in female terminal.
LX001152 —UN—12OCT94
Press crimping pliers.
Before installing a female terminal, bend locking pawl to
its original position.
On rear side, insert female terminal into terminal body.
Insert terminal lock.
Insert connector into terminal body.
OU04339,00000B7 -19-19OCT12-9/9
TM804919 (23JAN17) 40-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=168
Connectors
CAN BUS Terminating Resistor Connector
Removing terminal lock
Press grips (B) to release terminal locks (A).
Pull lock out of terminal body.
LX1020447 —UN—04MAY98
OU04339,00000B8 -19-22NOV05-1/4
Extracting a female terminal
Use JD777 extraction tool (C) to press locking pawl and
pull out female terminal from connector body from behind.
LX1020448 —UN—04MAY98
OU04339,00000B8 -19-22NOV05-2/4
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 6 mm (0.24 in.). Align seal
with insulation edge.
Continued on next page OU04339,00000B8 -19-22NOV05-3/4
TM804919 (23JAN17) 40-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=169
Connectors
Replacing a female terminal
Place female terminals in mating recess of KLM10019-1
crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
LX012371 —UN—27NOV95
Position deinsulated wire end and seal in recess, in
female terminal and press pliers until snapped in.
NOTE: Wire seal is crimped onto female terminal
and wire in one single process.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to Insert terminal lock.
its original position.
On rear side, insert female terminal into terminal body.
OU04339,00000B8 -19-22NOV05-4/4
Electronic Control Unit Connectors
45- or 68-pin connectors
Removing cover
Remove cable junction.
LX012108 —UN—06NOV95
Press locking pawl and slide cover (A) to the left.
OU04339,00000B9 -19-22NOV05-1/11
Extracting a female terminal
Use FKM10457 extraction tool (B) to press locking pawl
and extract female terminal from behind.
NOTE: FKM10457 extraction tool is included in
FKM10461 wiring harness repair kit.
LX012109 —UN—06NOV95
Continued on next page OU04339,00000B9 -19-22NOV05-2/11
TM804919 (23JAN17) 40-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=170
Connectors
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 4 mm (0.16 in.). Align seal
with insulation edge.
Replacing a female terminal
Place female terminals in mating recess of KLM10019-1
crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
LX012371 —UN—27NOV95
Position deinsulated wire end and seal in recess, in
female terminal and press pliers until snapped in.
NOTE: Wire seal is crimped onto female terminal
and wire in one single process.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to
its original position.
Slide over cover and install cable junction.
On rear side, insert female terminal into terminal body.
OU04339,00000B9 -19-22NOV05-3/11
30-pin connector
Extracting a female terminal
Use a pointed tool (A) to release locking pawl.
Press female terminal forward and out of terminal body.
LX000879 —UN—26APR95
Continued on next page OU04339,00000B9 -19-22NOV05-4/11
TM804919 (23JAN17) 40-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=171
Connectors
Deinsulate wire
On rear part, pass wire through seal and directly into
terminal body.
Deinsulate a wire length of 4 mm (0.16 in.).
LX1018130 —UN—17OCT97
OU04339,00000B9 -19-22NOV05-5/11
Replacing a female terminal
Place female terminals in mating recess of KLM10019-1
crimping pliers.
NOTE: KLM10019-1 special pliers are included in
LX1020944 —UN—13JUL98
FKM10461 wiring harness repair kit..
Position deinsulated wire end in recess, in female terminal
and press pliers until snapped in.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to
its original position.
Pull female terminal back into terminal body.
OU04339,00000B9 -19-22NOV05-6/11
32- or 48-pin connector
Removing cover
Press two locking pawls (A) and slide cover (B) outward
from the front part.
LX1032163 —UN—12MAR03
Continued on next page OU04339,00000B9 -19-22NOV05-7/11
TM804919 (23JAN17) 40-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=172
Connectors
Removing terminal lock
Pull terminal lock (A) out of terminal body.
LX1032164 —UN—12MAR03
OU04339,00000B9 -19-22NOV05-8/11
Extracting a female terminal
Use two pointed tools (A) to press locking pawl, then pull
out female terminal from behind.
LX1032165 —UN—12MAR03
OU04339,00000B9 -19-22NOV05-9/11
Replace female terminal by a new one (big terminal,
1.5 mm)
Deinsulate a wire length of 4 mm (0.16 in.).
Place female terminals in mating recess of KLM10019-1
crimping pliers.
LX012371 —UN—27NOV95
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
Position deinsulated wire end in recess, in female terminal
and press pliers until snapped in.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to
its original position. Insert terminal lock.
On rear side, insert female terminal into terminal body. Slide over cover and install cable junction.
Continued on next page OU04339,00000B9 -19-22NOV05-10/11
TM804919 (23JAN17) 40-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=173
Connectors
Replace female terminal by a new one (small terminal,
0.6 mm)
Deinsulate a wire length of 4 mm (0.16 in.).
Place female terminals in mating recess of FKM10427
crimping pliers.
LX001152 —UN—12OCT94
Position deinsulated wire end in recess, in female terminal
and press pliers.
Before installing a female terminal, bend locking pawl to
its original position.
On rear side, insert female terminal into terminal body.
Insert terminal lock.
Slide over cover and install cable junction.
OU04339,00000B9 -19-22NOV05-11/11
Connectors
10, 16, and 24 Terminal Connector
Removing terminal lock
LX1027978 —UN—10OCT01
Pull terminal locks (A) out of terminal body.
OU04339,00000BA -19-22NOV05-1/8
Extracting a terminal
Use FKM10456 extraction tool (A) to press locking pawl
and extract male or female terminal from behind.
NOTE: FKM10456 extraction tool is included in
LX1027979 —UN—10OCT01
FKM10461 wiring harness repair kit.
Continued on next page OU04339,00000BA -19-22NOV05-2/8
TM804919 (23JAN17) 40-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=174
Connectors
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 4 mm (0.16 in.). Align seal
with insulation edge.
OU04339,00000BA -19-22NOV05-3/8
Replacing a terminal
Place male or female terminal in mating recess of
KLM10019-1 crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit.
LX012371 —UN—27NOV95
Position deinsulated wire end and seal in recess, in male
or female terminal and press pliers until snapped in.
NOTE: Wire seal is crimped onto terminal and wire
in one single process.
To open pliers, pull release lever.
Before installing a male or female terminal, bend locking Insert terminal lock.
pawl to its original position.
On rear side, insert male or female terminal into terminal
body.
OU04339,00000BA -19-22NOV05-4/8
42-Terminal Connector
Removing terminal lock
Pull terminal locks (A) out of terminal body.
LX1027976 —UN—10OCT01
Continued on next page OU04339,00000BA -19-22NOV05-5/8
TM804919 (23JAN17) 40-05-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=175
Connectors
Extracting a terminal
Use FKM10455 or FKM10457 extraction tool (A) to press
locking pawl and extract male or female terminal from
behind.
LX1027977 —UN—10OCT01
NOTE: FKM10455 and FKM10457 extraction tools are
included in FKM10461 wiring harness repair kit.
OU04339,00000BA -19-22NOV05-6/8
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 4 mm (0.16 in.). Align seal
with insulation edge.
OU04339,00000BA -19-22NOV05-7/8
Replacing a terminal
Place male or female terminal in mating recess of
KLM10019-1 crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit.
LX012371 —UN—27NOV95
Position deinsulated wire end and seal in recess, in male
or female terminal and press pliers until snapped in.
NOTE: Wire seal is crimped onto terminal and wire
in one single process.
To open pliers, pull release lever.
Before installing a male or female terminal, bend locking Insert terminal lock.
pawl to its original position.
On rear side, insert male or female terminal into terminal
body.
OU04339,00000BA -19-22NOV05-8/8
TM804919 (23JAN17) 40-05-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=176
Connectors
CRIMP SNAP IN Connectors
NOTE: CRIMP SNAP IN connector1
A—Mounting connector
LX001140 —UN—12OCT94
1
CRIMP SNAP IN is a registered trademark of AMP Company
OU04339,00000BB -19-22NOV05-1/5
Removing Cover
Remove cable junction.
Pull out body (A) from cover (B).
LX001141 —UN—12OCT94
OU04339,00000BB -19-22NOV05-2/5
Removing Terminal Lock
Pull terminal lock (C) out of terminal body.
LX001143 —UN—12OCT94
Continued on next page OU04339,00000BB -19-22NOV05-3/5
TM804919 (23JAN17) 40-05-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=177
Connectors
Extracting a Female Terminal
Use a pointed tool, release locking pawl (D) and pull out
female terminal from connector body.
LX001144 —UN—12OCT94
OU04339,00000BB -19-22NOV05-4/5
Installing a Female Terminal
Deinsulate a wire length of 4 mm (0.16 in.).
Place female terminals in mating recess of FKM10427
crimping pliers.
LX001152 —UN—12OCT94
Insert deinsulated wire end in female terminal.
Press crimping pliers.
Before installing a female terminal, bend locking pawl to
its original position.
On rear side, insert female terminal into terminal body.
Insert terminal lock.
Slide over cover and install cable junction.
OU04339,00000BB -19-22NOV05-5/5
KOSTAL Connectors
1
NOTE: KOSTAL connectors
Unsnapping terminal lock
LX1025656 —UN—10OCT00
Use a small screw driver (B) to press out terminal lock
(A) at indicated point.
1
KOSTAL is a registered trademark of KOSTAL Kontakt-Systeme
Continued on next page OU04339,00000BC -19-22NOV05-1/4
TM804919 (23JAN17) 40-05-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=178
Connectors
Extracting a female terminal
Use KLM10019-4 extraction tool (A) to extract female
terminal.
NOTE: KLM10019-4 extraction tool is included in
LX1025640 —UN—10OCT00
FKM10461 wiring harness repair kit.
OU04339,00000BC -19-22NOV05-2/4
Installing a wire seal
Slide wire seal of correct gauge over wire.
IMPORTANT: Seal should fit properly over wire
insulation; there should be no play between
LX1015909 —UN—24OCT96
wire insulation and seal. Furthermore,
the outer edges of seal must be perfectly
adjusted to terminal body wall.
Deinsulate a wire length of 4 mm (0.16 in.). Align seal
with insulation edge.
OU04339,00000BC -19-22NOV05-3/4
Replacing a female terminal
Place female terminal in mating recess of KLM10019-1
crimping pliers.
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit.
LX012371 —UN—27NOV95
Position deinsulated wire end and seal in recess, in
female terminal and press pliers until snapped in.
To open pliers, pull release lever.
Before installing a female terminal, bend locking pawl to
its original position.
On rear side, insert female terminal into terminal body.
Listen for terminal lock snapping in place.
OU04339,00000BC -19-22NOV05-4/4
TM804919 (23JAN17) 40-05-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=179
Connectors
DEUTSCH Connectors
NOTE: DEUTSCH™ connectors.
Extracting a male or female terminal
ZX005483 —UN—17MAY95
Position JDG362 extraction tool against wire as shown
in picture.
NOTE: JDG362 extraction tool is included in JDG359
electrical repair tools kit.
Slide extraction tool backward along the wire until tool
point mates with wire.
IMPORTANT: When inserting tool into terminal
body, take care NOT to twist tool.
Slide extraction tool along the wire into terminal body until
tool fits terminal.
ZX005484 —UN—03MAY95
Remove wire from terminal body using extraction tool.
DEUTSCH is a registered trademark of Deutsch Co.
Continued on next page OU04339,00000BD -19-22NOV05-1/3
TM804919 (23JAN17) 40-05-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=180
Connectors
Installing a terminal
Deinsulate wire end on length of 6 mm (1/4 in.).
Adjust JDG360 crimper for correct wire gauge on selector
(A).
NOTE: JDG362 crimper is included in JDG359
TS117 —UN—23AUG88
electrical repair tools kit.
Loosen lock nut (B) and turn adjusting screw (C) until it
stops.
IMPORTANT: Select proper size of male or
female terminal.
Insert terminal (A) and turn adjusting screw (D) until
terminal is even with cover (B).
Tighten lock nut (C).
IMPORTANT: Terminal must remain centered between
TS0134 —UN—23AUG88
recesses of pliers while being crimped onto wire.
Insert wire into terminal and press with crimping pliers.
Release pliers and remove terminal.
IMPORTANT: If not all layers of wire are crimped
to terminal, cut off wire at terminal and
repeat installation procedures.
NOTE: Readjust compression tool before each procedure.
TS118 —UN—23AUG88
TS0135 —UN—23AUG88
Continued on next page OU04339,00000BD -19-22NOV05-2/3
TM804919 (23JAN17) 40-05-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=181
Connectors
Installing a terminal
IMPORTANT: Install terminal to proper place using
a grommet of correct size.
Slide terminal onto terminal body until you feel resistance.
ZX005485 —UN—03MAY95
Check if terminal is properly fitted in terminal body by
pulling slightly at wire.
OU04339,00000BD -19-22NOV05-3/3
ITT Connector
1. Remove terminal from connector body: Remove
seal retainer (A) from connector.
2. Slide seal (B) rearward on wires.
A—Seal Retainer B—Seal
RXA0084870 —UN—04NOV05
RXA0084871 —UN—04NOV05
Continued on next page OU90500,00001B5 -19-23JAN17-1/4
TM804919 (23JAN17) 40-05-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=182
Connectors
3. Insert JDG140 Extraction Tool sleeve (A) over terminal
until tool bottoms.
NOTE: JDG140 Extraction Tool and JDG145 Universal
Electrical Pliers are included in JDG155
Electrical Repair Tool Kit.
NOTE: Allow tool push rod (C) to back out during insertion.
RXA0084808 —UN—04NOV05
4. Rotate tool handle (B) to ensure release of terminal
locking lances.
5. Hold tool sleeve firmly seated in connector and press
push rod button (D). Remove terminal from connector.
A—Tool Sleeve C—Tool Push Rod
B—Tool Handle D—Push Rod Button
OU90500,00001B5 -19-23JAN17-2/4
6. Replace terminal: Remove old terminal and strip 3
mm (1/8 in.) of insulation from wire using JDG145
Universal Electrical Pliers.
7. Grip JDG10198 Crimping Tool securely, and squeeze
RXA0084844 —UN—04NOV05
ratcheting mechanism completely. Then allow it to
open completely.
8. With tool in ready position (open handle), lift locator
blade (A).
9. Insert terminal (B) into JDG10198 Terminal Crimping
Tool, crimp wings (C) facing up.
10. Close locator blade (A).
NOTE: Locator blade (A) should be inserted into notch
(D) of terminal when closed.
11. Insert stripped wire into terminal (B) until it contacts
RXA0084848 —UN—04NOV05
locator blade (A).
12. Hold wire stationary and squeeze tool together until
ratchet releases.
13. Remove terminated wire from tool.
14. Install terminal into connector body: Spread
terminal locking lances and insert terminal into
connector.
A—Locator Blade C—Crimp Wings
B—Terminal D—Notch
Continued on next page OU90500,00001B5 -19-23JAN17-3/4
TM804919 (23JAN17) 40-05-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=183
Connectors
15. Install seal (B) into connector.
16. Install seal retainer (A).
A—Seal Retainer B—Seal
RXA0084870 —UN—04NOV05
RXA0084871 —UN—04NOV05
OU90500,00001B5 -19-23JAN17-4/4
Individual Terminals
Extracting individual terminals
Use a small screw driver to press terminal lock (A).
Pull terminal out of terminal body.
L114830 —UN—08NOV95
Continued on next page OU04339,00000BE -19-19OCT12-1/2
TM804919 (23JAN17) 40-05-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=184
Connectors
Replacing a terminal
Deinsulate a wire length of 6 mm (0.24 in.).
Place terminals in mating recess of KLM10019-1 crimping
pliers.
LX012371 —UN—27NOV95
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit.
Position deinsulated part of wire in recess in terminal and
press pliers until snapped in.
To open pliers, pull release lever.
Before installing a terminal to terminal body, bend locking
pawl back to its original position.
On rear side, insert terminal into terminal body.
OU04339,00000BE -19-19OCT12-2/2
Fuse and Relay Boxes — Cab Tractors
Opening Fuse and Relay Boxes
Open fuse and relay boxes from front side.
LX1027970 —UN—10OCT01
Extracting a Female Terminal from Relay
Boxes (K01 and K10)
Removing terminal lock
Pull out terminal lock (A) from behind.
OU04339,00000BF -19-19OCT12-1/7
Extracting a female terminal
Use a small screw driver to press locking pawl and to
extract female terminal from behind.
Before installing a female terminal, bend locking pawl to
LX1027971 —UN—10OCT01
its original position.
Continued on next page OU04339,00000BF -19-19OCT12-2/7
TM804919 (23JAN17) 40-05-27 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=185
Connectors
Extracting a Female Terminal from Relay
Boxes (K02, K08 and K09)
Removing terminal lock
Pull out terminal lock (A) from front side.
LX1027972 —UN—10OCT01
OU04339,00000BF -19-19OCT12-3/7
Extracting a female terminal
Use a small screw driver to press locking pawl and to
extract female terminal from behind.
Before installing a female terminal, bend locking pawl to
LX1027973 —UN—10OCT01
its original position.
OU04339,00000BF -19-19OCT12-4/7
Extracting Female Terminals from Fuse Boxes
(F03, F04, F05, F06 and F07)
Removing terminal lock
Pull out terminal lock (A) from below.
LX1027974 —UN—10OCT01
Continued on next page OU04339,00000BF -19-19OCT12-5/7
TM804919 (23JAN17) 40-05-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=186
Connectors
Extracting a female terminal
Use a small screw driver to press locking pawl and to
extract female terminal from behind.
Before installing a female terminal, bend locking pawl to
LX1027975 —UN—10OCT01
its original position.
OU04339,00000BF -19-19OCT12-6/7
Replacing a Female Terminal
Deinsulate a wire length of 6 mm (0.24 in.).
Place terminals in mating recess of KLM10019-1 crimping
pliers.
LX012371 —UN—27NOV95
NOTE: KLM10019-1 special pliers are included in
FKM10461 wiring harness repair kit..
Position deinsulated part of wire in recess, in terminal and
press pliers until snapped in.
To open pliers, pull release lever.
Before installing a terminal to terminal body, bend locking
pawl back to its original position.
Close fuse and relay boxes towards the rear.
On rear side, insert terminal into fuse and relay boxes.
OU04339,00000BF -19-19OCT12-7/7
TM804919 (23JAN17) 40-05-29 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=187
Connectors
TM804919 (23JAN17) 40-05-30 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=188
Group 10
Wiring Harnesses
Disconnecting Electrical Circuits
Before working on the electrical system, always
disconnect the battery ground cable (-).
LX000872 —UN—19SEP94
OU04339,0000070 -19-31MAY05-1/1
Wire Numbers and Color Codes
Wire Number Codes Color Codes
Wire Number Electrical Circuit Wire Number Color Application
0000—0999 Power xx0 Black Ground
1000—1999 Lighting xx1 Brown Not Used
2000—2999 Accessories xx2 Red Power Supply
3000—3999 Class B Voltage System, High Voltage xx3 Orange Not Used
4000—4999 Transmission xx4 Yellow Not Used
5000—5999 Engine xx5 Dark Green Not Used
Precision Farming, AMS™, Intelligent Vehicle
6000—6999 xx6 Light Blue Not Used
Systems, Interlock System
Hydraulic, Power Take-Off, and
7000—7999 xx7 Violet Not Used
Three-Point Hitch
8000—8999 Cab xx8 Gray Not Used
9000—9999 Vehicle Specific xx9 White Not Used
x50 Black-Brown Stripe Electronic Ground
NOTE: The last digit of the wire number indicates the color.
AMS is a trademark of Deere & Company
GL04739,0000036 -19-22DEC16-1/1
TM804919 (23JAN17) 40-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
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Wiring Harnesses
Ground Points Location
BM010797 —UN—02MAR16
BM010798 —UN—02MAR16
Cab Ground Cab Ground
BM010799 —UN—02MAR16
BM010800 —UN—02MAR16
Engine Ground Frame Ground
F
BM010801 —UN—02MAR16
BM010802 —UN—02MAR16
Roof Ground Front Wiper Ground
Continued on next page LS87647,0000130 -19-23MAR16-1/2
TM804919 (23JAN17) 40-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=190
Wiring Harnesses
A—Cab Ground E—Roof Ground
B—Cab Ground F— Front Wiper Ground
C—Engine Ground G—Air Conditioner Ground
D—Frame Ground
BM010805 —UN—23MAR16
Air Conditioner Ground
LS87647,0000130 -19-23MAR16-2/2
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— Repair Technical Manual
012417
PN=191
Wiring Harnesses
Wiring Harness W01—Power Link Box (Cab Tractors)
A
B
A
C
A
B
A
D
A
B
A
B
A
K
A
E
A
AF
H
A
AI
G
A
BM010751 —UN—02MAR16
AJ
A—Power Link Box (PLB) E—Starting Aid Heater Connector I— Power Link Box Fuse Holder 2
Connectors F— Alternator Connector J— Power Link Box Fuse Holder 3
B—Starter Relay Connector G—Battery Connector K—Power Link Box Wiring
C—Starter Relay Resistor H—Power Link Box Fuse Holder 1 Harness-to-Operator’s
D—Power Link Box Wiring Station Wiring Harness
Harness-to-Engine Wiring Connector
Harness Connector
LS87647,00001F2 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=192
Wiring Harnesses
Wiring Harness W02—Engine
BM010771 —UN—02MAR16
G
H
A D E F
B C
W I
Y
T
V L L K
S Q
R
O
P
M
N
Continued on next page LS87647,00001F3 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-5 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
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PN=193
See Page - A See Page - B
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Wiring Harnesses
Wiring Harness W02—Engine
BM010771 —UN—02MAR16
Y
T
V
S
Continued on next page
TM804919 (23JAN17) 40-10-5 6135J, 6150J, 6170J, 6190J, and 6210J
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Page - A
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G
H
A D E F
B C
L L K
S Q
R
O
P
M
N
LS87647,00001F3 -19-04APR16-1/2
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Page - B
Wiring Harnesses
TM804919 (23JAN17) 40-10-6 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=194
Wiring Harnesses
A—Starter Motor Connector I— Fuel Temperature Sensor Q—Engine Control Unit (ECU) V—Alternator Connector
B—Engine Oil Pressure Switch Connector Level 16 Connector (32-pin) W—Air Conditioner Compressor
Connector J— Engine Wiring R—Engine Control Unit (ECU) Clutch Connector
C—Rail Pressure Sensor Harness-to-Event Sensor Level 16 Connector (48-pin) X—Injection Valve Connector
Connector Adapter Wiring Harness S—Power Link Box Wiring Y—Engine Wiring
D—Fuel Preheater Connector Connector Harness-to-Engine Wiring Harness-to-Operator’s
E—Water-in-Fuel Sensor K—Crankshaft Speed Sensor Harness Connector Station Wiring Harness
Connector Connector T— Engine Wiring Connector
F— Pump Solenoid Connector L— Fuel Pump Connector Harness-to-Headlights Wiring
G—Engine Coolant Temperature M—Engine Ground Harness Connector
Sensor Connector N—Cooler Ground U—Manifold Air Temperature
H—Coolant Temperature Sensor O—Air Filter Restriction Pressure Sensor Connector
Connector Switch Connector
P—Vehicle CAN bus Passive
Terminator
LS87647,00001F3 -19-04APR16-2/2
TM804919 (23JAN17) 40-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=195
Wiring Harnesses
Wiring Harness W04—Headlights
B
A
B
A
C
A
A
D
BM010752 —UN—02MAR16
A—Engine Wiring B—Horn Connectors D—Right-Hand Headlight
Harness-to-Headlights Wiring C—Left-Hand Headlight Connector
Harness Connector Connector
LS87647,00001F4 -19-04APR16-1/1
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— Repair Technical Manual
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PN=196
Wiring Harnesses
Wiring Harness W06—Backup Alarm Adapter
B
A
BM010753 —UN—02MAR16
A—Backup Alarm Wiring B—Backup Alarm Switch
Harness-to-Operator’s
Station Wiring Harness
Connector
LS87647,00001F5 -19-04APR16-1/1
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— Repair Technical Manual
012417
PN=197
Wiring Harnesses
TM804919 (23JAN17) 40-10-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=198
Wiring Harnesses
Wiring Harness W08—Operator’s Station (without AutoTrac™ Integrated)
BM010754 —UN—02MAR16
D
A
B
A
A
A
B
A
E
A
AH
A A
H
AG
A AF
A F
A
C
A
G
A
AI
A
B
A
M
A
AM
A AN
A AI
A
L
A
J
AD
A
AA
A
AE
A AC
A K
A
N
A
AL
A AB
A
AJ
A
AK
A
M
A
A
S
O
A
A
X A
Y A
A
W V
A
T
A
P
Q
A
A
R
A
Z
A
U
Continued on next page LS87647,00001F6 -19-04APR16-1/2
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Wiring Harnesses
Wiring Harness W08—Operator’s Station (without AutoTrac™ Integrated)
BM010754 —UN—02MAR16
B
A
A
A
B
A
AH
A
AG
A AF
A
C
A
AI
A
B
A
AM
A AN
A
AD
A
AE
A AC
A
AL
A AB
A
AJ
A
AK
A
X
A Y
A
W
A
Z
A
Continued on next page
TM804919 (23JAN17) 40-10-11 6135J, 6150J, 6170J, 6190J, and 6210J
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D
A
E
A
AH
A H
A
AG
A AF
A F
A
G
A
AI
A
M
A
AI
L
A
J
A
AD
A
AA
A
AE AC
A K
A
N
A
AB
A
M
A
S
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O
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A Y
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A
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A
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A
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A
R
A
Z
A
U
A
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Page - B
Wiring Harnesses
TM804919 (23JAN17) 40-10-12 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=200
Wiring Harnesses
A—Front-Wheel Drive Switch M—Front Washer Pump U—Power Link Box Wiring AG—Rear PTO Switch Connector
Connector Connector Harness-to-Operator’s AH—Rockshaft Control Switch
B—Cab Ground N—Hand Brake Connector Station Wiring Harness AI— Sensitivity Potentiometer
C—Hand Throttle Connector O—Basic Control Unit (BCU) Connector Connector
D—Operator’s Station-to-Fan Connector (Black) V—CAN Bus Diagnostic AJ—Differential Lock Switch
and Air Conditioning Wiring P—Basic Control Unit (BCU) Connector Connector
Harness Connector Connector (Brown) W—Fuse Holder 1 AK—Foot Throttle Connector
E—Operator’s Station-to-Cab Q—Basic Control Unit (BCU) X—Fuse Holder 2 AL—Brake Switch Connector
Roof Wiring Harness Connector (Gray) Y—Fuse Holder 3 AM—Operator’s Station Wiring
Connector R—Operator’s Station Wiring Z— Fuse Holder 5 Harness-to-Cowl Wiring
F— Radio Connector Harness-to-Rear End of AA—Operator’s Station Wiring Harness Connector (Black)
G—Antenna Connector Transmission Wiring Harness Harness-to-Power Outlet AN—Operator’s Station Wiring
H—Right-Hand Tail Light Connector Wiring Harness Connector Harness-to-Cowl Wiring
Connector S—Operator’s Station Wiring AB—Operator’s Seat Connector Harness Connector (Gray)
I— Left-Hand Tail Light Harness-to-Front End of AC—Accessories Socket
Connector Transmission Wiring Harness Connector
J— Remote Hitch Control Switch Connector AD—Fuse and Relay Box
Connector T— Engine Wiring AE—Vehicle CAN Bus Active
K—License Light Connector Harness-to-Operator’s Terminator
L— Air Conditioner Pressure Station Wiring Harness AF—Cigarette Lighter Connector
Switch Connector Connector
LS87647,00001F6 -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=201
Wiring Harnesses
TM804919 (23JAN17) 40-10-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=202
Wiring Harnesses
Wiring Harness W08—Operator’s Station (with AutoTrac™ Integrated)
BM010772 —UN—02MAR16
AW
AV
AZ
B
W
V
X
Z Y
AX
AY
AA C
D
AW U
AW
E
T
AF
AB
F
AC
AT
AS
AE AG G
AU AD
S
H
AI
I
AH J
AR R K
L
AK
AO
Q
AJ
AL
M
AQ AM
AP N
P
O M
AN
Continued on next page LS87647,00001F7 -19-04APR16-1/2
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Tractors — Repair Technical Manual
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PN=203
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Wiring Harnesses
Wiring Harness W08—Operator’s Station (with AutoTrac™ Integrated)
BM010772 —UN—02MAR16
AW
AV
AZ
W
X
Z Y
AX
AY
AA
AW
AW
AF
AB
AC
AT
AS
AE AG
AU AD
AI
AH
AR
AK
AO
AJ
AL
AQ AM
AP
AN
Continued on next page
TM804919 (23JAN17) 40-10-15 6135J, 6150J, 6170J, 6190J, and 6210J
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A
B
W
V
X
Y
D
U
E
T
AF
AE AG G
S
H
AI
I
AH J
R K
L
AK
AO
Q
AJ
AL
M
AM
N
P
O M
AN
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012417
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Page - B
Wiring Harnesses
TM804919 (23JAN17) 40-10-16 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=204
Wiring Harnesses
A—Operator’s Station-to-Fan M—Basic Control Unit (BCU) W—Right Tail Light Connector AP—Differential Lock Switch
and Air Conditioning Wiring Connector (Brown) X—Cigarette Lighter Connector Connector
Harness Connector N—Basic Control Unit (BCU) Y—Rear PTO Switch Connector AQ—Foot Throttle Connector
B—Operator’s Station Wiring Connector (Gray) Z— Rockshaft Control Switch AR—Brake Switch Connector
Harness-to-Cab Roof Wiring O—Operator’s Station Wiring AA—Sensitivity Potentiometer AS—Operator’s Station Wiring
Harness Connector Harness-to-AutoTrac™ Connector Harness-to-Cowl Wiring
C—Radio Connector Integrated Steering Control AB—MFWD Switch Connector Harness Connector (Black)
D—Antenna Connector Wiring Harness AC—Hand Throttle Connector AT— Operator’s Station Wiring
E—Left Tail Light Connector P—Audible Alarm Connector AD—Park Lock Switch Connector Harness-to-Cowl Wiring
F— Remote Hitch Control Switch Q—Power Link Box Wiring AE—Fuse and Relay Box Harness Connector (Gray)
Connector Harness-to-Operator’s AF—Operator’s Station Wiring AU—Vehicle CAN bus Active
G—License Light Connector Station Wiring Harness Harness-to-Power Outlet Terminator
H—Front Washer Pump Connector Wiring Harness Connector AV—Resume Switch Connector
Connector R—CAN bus Diagnostic AG—Accessories Socket AW—Cab Ground
I— Operator’s Station Wiring Connector Connector AX—Park Lock Switch Connector
Harness-to-Rear End of S—Handbrake Switch Connector AH—Operator’s Seat Connector AY—Hand Throttle Connector
Transmission Wiring Harness T— Air Conditioner Pressure AI— Operator’s Seat Connector AZ—MFWD Switch Connector
Connector Switch Connector AJ—Fuse Holder 1
J— Operator’s Station Wiring U—Operator’s Station Wiring AK—Fuse Holder 2
Harness-to-Front End of Harness-to-GreenStar™ Roof AL—Fuse Holder 3
Transmission Wiring Harness Wiring Harness Connector AM—Fuse Holder 4
Connector (10-pin) AN—Fuse Holder 5
K—Engine Wiring V—Operator’s Station Wiring AO—Operator’s Station Wiring
Harness-to-Operator’s Harness-to-GreenStar™ Roof Harness-to-GreenStar™
Station Wiring Harness Wiring Harness Connector Adapter Wiring Harness
Connector (2-pin) Connector
L— Basic Control Unit (BCU)
Connector (Black)
AutoTrac is a trademark of Deere & Company
GreenStar is a trademark of Deere & Company
LS87647,00001F7 -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=205
Wiring Harnesses
Wiring Harness W09—Cowl (Cab Tractors)
C
A
G
L E
J
I
M BM010773 —UN—02MAR16
Continued on next page LS87647,00001F8 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=206
Wiring Harnesses
A—Instrument Unit Left F— Main Switch K—Light Switch Connector N—Operator’s Station Wiring
Connector G—Manometer Light Connector L— Air Heater Indicator Light Harness-to-Cowl Wiring
B—Instrument Unit Right H—Turn-Signal Switch Connector Harness Connector (Gray)
Connector I— Hazard Warning Light Switch M—Operator’s Station Wiring
C—Rear Work Lights Switch Connector Harness-to-Cowl Wiring
Connector J— High-Low Beam Switch Harness Connector (Black)
D—Horn Switch
E—Key Switch
LS87647,00001F8 -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=207
Wiring Harnesses
Wiring Harness W11—Event Sensor Adapter
B
A
BM010755 —UN—02MAR16
A—Engine Wiring B—Event Sensor Connector
Harness-to-Event Sensor
Adapter Wiring Harness
Connector
LS87647,00001F9 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=208
Wiring Harnesses
Wiring Harness W12—Fuel Level Sensor Adapter
BM010774 —UN—02MAR16
A—Operator’s Station Wiring B—Fuel Level Sensor Connector
Harness-to-Fuel Level Sensor
Adapter Wiring Harness
Connector
LS87647,00001FA -19-04APR16-1/1
TM804919 (23JAN17) 40-10-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=209
Wiring Harnesses
Wiring Harness W13—Battery Negative Cable
BM010775 —UN—02MAR16
A—Frame Ground B—Battery Negative Terminal
LS87647,00001FB -19-04APR16-1/1
TM804919 (23JAN17) 40-10-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=210
Wiring Harnesses
Wiring Harness W14—Battery Positive Cable
BM010776 —UN—02MAR16
A—Starter Motor Connector B—Battery Positive Terminal
LS87647,00001FC -19-04APR16-1/1
TM804919 (23JAN17) 40-10-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=211
Wiring Harnesses
Wiring Harness W17—Power Outlet
BM010777 —UN—02MAR16
A—Operator’s Station Wiring B—Power Outlet Socket
Harness-to-Power Outlet Connector
Wiring Harness Connector
LS87647,00001FD -19-04APR16-1/1
TM804919 (23JAN17) 40-10-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=212
Wiring Harnesses
Wiring Harness W18—AutoTrac™ Universal Adapter
E D
F
BM008111 —UN—21DEC16
C B
A—Operator's Station Wiring C—Adapter Wiring Harness D—Operator's Station Wiring
Harness-to-GreenStar™ Roof with AutoTrac™ Harness-to-Power Outlet
Wiring Harness Connector Universal-to-AutoTrac™ Wiring Harness Connector
(10-pin) Universal Wiring Harness E—Operator's Station Wiring
B—Adapter Wiring Harness Connector (2-pin) Harness-to-Power Outlet
with AutoTrac™ Wiring Harness Connector
Universal-to-AutoTrac™ F— Fuse Holder 6
Universal Wiring Harness
Connector (4-pin)
GreenStar is a trademark of Deere & Company
AutoTrac is a trademark of Deere & Company
LS87647,000055D -19-21DEC16-1/1
TM804919 (23JAN17) 40-10-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=213
Wiring Harnesses
Wiring Harness W19—Cab Roof
B
A
H G
D
F
E
BM010778 —UN—02MAR16
Continued on next page LS87647,00001FE -19-04APR16-1/2
TM804919 (23JAN17) 40-10-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=214
Wiring Harnesses
A—Operator’s Station Wiring D—Beacon Light Connectors G—Left Front Worklights L— Antenna Connector
Harness-to-Cab Roof Wiring E—Front Left-Hand Clearance Connector
Harness Connector and Turn-Signal Lights H—Front Wiper Ground
B—Right Rear Worklights Connector I— Roof Ground
Connector F— Front Right-Hand Clearance J— Front Windshield Wiper
C—Left Rear Worklights and Turn-Signal Lights Connector
Connector Connector K—Right Front Worklights
Connector
LS87647,00001FE -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=215
Wiring Harnesses
Wiring Harness W21—Rear Wiper Switch
BM016680 —UN—18MAR16
A—Rear Wiper Switch Connector B—Rear Wiper Switch Wiring
Harness-to-Rear Wiper Wiring
Harness Connector
LS87647,00001FF -19-04APR16-1/1
TM804919 (23JAN17) 40-10-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=216
Wiring Harnesses
Wiring Harness W22—Rear Wiper
B
C
BM016681 —UN—18MAR16
F
A—Rear Windshield Wiper D—Rear Wiper Switch Wiring E—Rear Wiper Wiring F— Rear Washer Pump
Connector Harness-to-Rear Wiper Wiring Harness-to-Rear Wiper Connector
B—Rear Wiper Ground Harness Connector Supply Wiring Harness G—Rear Window Switch
C—Rear Wiper Ground Connector
LS87647,0000200 -19-04APR16-1/1
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— Repair Technical Manual
012417
PN=217
Wiring Harnesses
Wiring Harness W23—Rear Wiper Supply
BM016682 —UN—18MAR16
A—Rear Wiper Wiring B—Operator's Seat Connector
Harness-to-Rear Wiper
Supply Wiring Harness
Connector
LS87647,0000201 -19-04APR16-1/1
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— Repair Technical Manual
012417
PN=218
Wiring Harnesses
Wiring Harness W26—Fan and Air Conditioning
B
C
I
D
H
G
BM010779 —UN—02MAR16
A—Operator’s Station-to-Fan C—Front Wiper Switch F— Air Conditioner Thermostat I— Air Conditioner Ground
and Air Conditioning Wiring D—Dome Light Switch Connector Switch Connector
Harness Connector E—Blower Motor Connector G—Resistor Connector
B—Console Light Connector H—Blower Switch Connector
LS87647,0000202 -19-04APR16-1/1
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— Repair Technical Manual
012417
PN=219
Wiring Harnesses
Wiring Harness W28—Front End of Transmission (without AutoTrac™ Integrated)
C
D
E
G
H
BM010780 —UN—02MAR16
Continued on next page LS87647,0000203 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-32 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=220
Wiring Harnesses
A—Operator’s Station Wiring C—Hydraulic Oil High F— Transmission Oil Filter
Harness-to-Front End of Temperature Switch Pressure Switch Connector
Transmission Wiring Harness Connector G—Front-Wheel Drive Solenoid
Connector D—Transmission Oil Filter Connector
B—Operator’s Station Wiring Temperature Switch H—Start Safety Switch Connector
Harness-to-Fuel Level Sensor Connector
Adapter Wiring Harness E—Transmission Oil Pressure
Connector Switch Connector
LS87647,0000203 -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=221
Wiring Harnesses
Wiring Harness W28—Front End of Transmission (with AutoTrac™ Integrated)
K E
D
J H
I
BM010781 —UN—02MAR16
Continued on next page LS87647,0000204 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-34 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=222
Wiring Harnesses
A—Operator’s Station Wiring C—Transmission Oil Pressure G—Forward Clutch Pressure K—Wheel Speed Sensor
Harness-to-Front End of Switch Connector Switch Connector Connector (2-pin)
Transmission Wiring Harness D—Transmission Oil Filter H—Reverse Clutch Pressure L— Wheel Speed Sensor
Connector Pressure Switch Switch Connector Connector (1-pin)
B—Operator’s Station Wiring E—Hydraulic Oil High I— Transmission Oil
Harness-to-Fuel Level Sensor Temperature Switch Temperature Sensor
Adapter Wiring Harness Connector Connector
Connector F— Start Safety Switch Connector J— Front-Wheel Drive Solenoid
Connector
LS87647,0000204 -19-04APR16-2/2
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— Repair Technical Manual
012417
PN=223
Wiring Harnesses
Wiring Harness W30—Rear End of Transmission (6135J Tractor)
A
I
B
H
G
F
BM010782 —UN—18MAR16
A—Operator’s Station Wiring C—Ground Speed Sensor G—Right Draft Sensor Connector K—Hitch Control Stepper Motor
Harness-to-Rear End of Connector H—Left Draft Sensor Connector Connector
Transmission Wiring Harness D—Rear PTO Solenoid Connector I— Rockshaft Position Sensor
Connector E—PTO Speed Sensor Connector Connector
B—Differential Lock Solenoid (540/1000 rpm) J— Operator’s Station Wiring
Connector F— PTO Speed Sensor Connector Harness-to-Trailer Connector
(540 rpm) Wiring Harness Connector
LS87647,0000205 -19-28APR16-1/1
TM804919 (23JAN17) 40-10-36 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=224
Wiring Harnesses
Wiring Harness W30—Rear End of Transmission (6150J, 6170J, 6190J, and 6210J Tractors
without AutoTrac™ Integrated)
H F
G
E
B
C
BM010783 —UN—02MAR16
Continued on next page LS87647,0000206 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-37 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=225
Wiring Harnesses
A—Operator’s Station Wiring C—PTO Speed Sensor Connector G—Operator’s Station Wiring I— Wheel Speed Sensor
Harness-to-Rear End of D—Rear PTO Solenoid Connector Harness-to-Trailer Connector Connector (1-pin)
Transmission Wiring Harness E—Differential Lock Solenoid Wiring Harness Connector J— Hitch Control Stepper Motor
Connector Connector H—Wheel Speed Sensor Connector
B—Draft Sensor Connector F— Rockshaft Position Sensor Connector (2-pin)
Connector
LS87647,0000206 -19-04APR16-2/2
TM804919 (23JAN17) 40-10-38 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=226
Wiring Harnesses
Wiring Harness W30—Rear End of Transmission (6150J, 6170J, 6190J, and 6210J Tractors
with AutoTrac™ Integrated)
G F
B
C
BM010784 —UN—02MAR16
A—Operator’s Station Wiring C—PTO Speed Sensor Connector F— Rockshaft Position Sensor H—Hitch Control Stepper Motor
Harness-to-Rear End of D—Rear PTO Solenoid Connector Connector Connector
Transmission Wiring Harness E—Differential Lock Solenoid G—Operator’s Station Wiring
Connector Connector Harness-to-Trailer Connector
B—Draft Sensor Connector Wiring Harness Connector
LS87647,000022D -19-04APR16-1/1
TM804919 (23JAN17) 40-10-39 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=227
Wiring Harnesses
Wiring Harness W31—Trailer Connector (6135J and 6150J Tractors)
C G
F
D
BM010785 —UN—02MAR16
A—Operator’s Station Wiring B—Trailer Terminal 1 E—Trailer Terminal 5
Harness-to-Trailer Connector C—Trailer Terminal 3 F— Trailer Terminal 6
Wiring Harness Connector D—Trailer Terminal 4 G—Trailer Terminal 7
LS87647,0000207 -19-28APR16-1/1
TM804919 (23JAN17) 40-10-40 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=228
Wiring Harnesses
Wiring Harness W32—Trailer Connector (6170J, 6190J, 6210J Tractors)
C G
BM010819 —UN—22MAR16
B
A—Operator’s Station Wiring B—Trailer Terminal 1 E—Trailer Terminal 5
Harness-to-Trailer Connector C—Trailer Terminal 3 F— Trailer Terminal 6
Wiring Harness Connector D—Trailer Terminal 4 G—Trailer Terminal 7
LS87647,000025D -19-04APR16-1/1
TM804919 (23JAN17) 40-10-41 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=229
Wiring Harnesses
Wiring Harness W40—AutoTrac™ Universal
B
A
C
D
G
BM008112 —UN—21DEC16
A—AutoTrac™ Universal C—Adapter Wiring Harness E—Fuse (10 A)
Wiring Harness-to-CAN Bus with AutoTrac™ F— AutoTrac™ Universal
Terminator Wiring Harness Universal-to-AutoTrac™ Wiring Harness-to-Seat
with AutoTrac™ Universal Universal Wiring Harness Switch Wiring Harness
Connector (4-pin) Connector (2-pin) with AutoTrac™ Universal
B—Adapter Wiring Harness D—AutoTrac™ Universal Connector
with AutoTrac™ Wiring Harness-to-CAN Bus G—AutoTrac™ Universal
Universal-to-AutoTrac™ Terminator Wiring Harness Steering Connector
Universal Wiring Harness with AutoTrac™ Universal
Connector (4-pin) Connector (2-pin)
LS87647,000055E -19-21DEC16-1/1
TM804919 (23JAN17) 40-10-42 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=230
Wiring Harnesses
Wiring Harness W41—Seat Switch (with AutoTrac™ Universal)
D B
BM008113 —UN—21DEC16
C
A—AutoTrac™ Universal B—Seat Switch Connector E—Seat Switch Connector
Wiring Harness-to-Seat C—Seat Switch Connector
Switch Wiring Harness D—Seat Switch Connector
with AutoTrac™ Universal
Connector
LS87647,000055F -19-21DEC16-1/1
TM804919 (23JAN17) 40-10-43 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=231
Wiring Harnesses
Wiring Harness W43—GreenStar™ Roof (with AutoTrac™ Integrated)
A
A
E B
BM010786 —UN—02MAR16
Continued on next page LS87647,0000208 -19-04APR16-1/2
TM804919 (23JAN17) 40-10-44 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=232
Wiring Harnesses
A—GreenStar™ Roof Wiring C—Operator’s Station Wiring E—GreenStar™ Roof Wiring
Harness-to-Implement Harness-to-GreenStar™ Roof Harness-to-GreenStar™
CAN Bus Wiring Harness Wiring Harness Connector Display Wiring Harness
Connector (2-pin) Connector
B—Operator’s Station Wiring D—GPS Receiver Connector
Harness-to-GreenStar™ Roof
Wiring Harness Connector
(10-pin)
LS87647,0000208 -19-04APR16-2/2
TM804919 (23JAN17) 40-10-45 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=233
Wiring Harnesses
Wiring Harness W44—GreenStar™ Display (with AutoTrac™ Integrated)
BM010787 —UN—02MAR16
A—GreenStar™ Roof Wiring B—Implement CAN Bus Passive
Harness-to-GreenStar™ Terminator Connector
Display Wiring Harness C—GreenStar™ Display Wiring
Connector Harness-to-GreenStar™
Display Extension Wiring
Harness Connector
LS87647,0000209 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-46 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=234
Wiring Harnesses
Wiring Harness W45—AutoTrac™ Integrated Steering Control
BM010788 —UN—02MAR16
Continued on next page LS87647,000020A -19-04APR16-1/2
TM804919 (23JAN17) 40-10-47 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=235
Wiring Harnesses
A—AutoTrac™ Control Unit D—AutoTrac™ Integrated E—AutoTrac™ Integrated H—Right Turn Solenoid Valve
(SBBC) Connector (Brown) Steering Control Wiring Steering Control Wiring Connector
B—AutoTrac™ Control Unit Harness-to-AutoTrac™ Harness-to-Wheel Angle
(SBBC) Connector (Black) Integrated Steering Input Sensor Wiring Harness
C—Operator’s Station Wiring Device Wiring Harness Connector
Harness-to-AutoTrac™ Connector F— Enable Solenoid Valve
Integrated Steering Control Connector
Wiring Harness G—Left Turn Solenoid Valve
Connector
LS87647,000020A -19-04APR16-2/2
TM804919 (23JAN17) 40-10-48 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=236
Wiring Harnesses
Wiring Harness W46—AutoTrac™ Integrated Steering Input Device
BM010789 —UN—02MAR16
Continued on next page LS87647,000020B -19-04APR16-1/2
TM804919 (23JAN17) 40-10-49 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=237
Wiring Harnesses
A—Steering Input Device (SID)
Connector
B—AutoTrac™ Integrated
Steering Control Wiring
Harness-to-AutoTrac™
Integrated Steering Input
Device Wiring Harness
Connector
LS87647,000020B -19-04APR16-2/2
Wiring Harness W47—GreenStar™ Display Extension (with AutoTrac™ Universal)
BM008115 —UN—22DEC16
A—GreenStar™ Display Wiring B—Not Used D—Not Used
Harness-to-GreenStar™ C—GreenStar™ Display E—Not Used
Display Extension Wiring Connector
Harness Connector
LS87647,0000560 -19-22DEC16-1/1
TM804919 (23JAN17) 40-10-50 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=238
Wiring Harnesses
Wiring Harness W47—GreenStar™ Display Extension (with AutoTrac™ Integrated)
BM010790 —UN—02MAR16
A—GreenStar™ Display Wiring B—GreenStar™ Display
Harness-to-GreenStar™ Connector
Display Extension Wiring
Harness Connector
LS87647,000020C -19-04APR16-1/1
TM804919 (23JAN17) 40-10-51 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=239
Wiring Harnesses
Wiring Harness W48—CAN Bus Terminator (with AutoTrac™ Universal)
B A
BM008114 —UN—21DEC16
A—AutoTrac™ Universal B—AutoTrac™ Universal C—Implement CAN Bus Active
Wiring Harness-to-CAN Bus Wiring Harness-to-CAN Bus Terminator Connector
Terminator Wiring Harness Terminator Wiring Harness
with AutoTrac™ Universal with AutoTrac™ Universal
Connector (4-pin) Connector (2-pin)
LS87647,0000561 -19-21DEC16-1/1
TM804919 (23JAN17) 40-10-52 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=240
Wiring Harnesses
Wiring Harness W49—Implement CAN Bus (with AutoTrac™ Integrated)
BM010791 —UN—02MAR16
A—GreenStar™ Roof Wiring B—Implement CAN Bus
Harness-to-Implement Connector
CAN Bus Wiring Harness C—Implement CAN Bus Relay
Connector Connector
GreenStar is a trademark of Deere & Company
LS87647,000020D -19-04APR16-1/1
TM804919 (23JAN17) 40-10-53 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=241
Wiring Harnesses
Wiring Harness W52—GreenStar™ Adapter (with AutoTrac™ Integrated)
A
B
BM010792 —UN—02MAR16
A—Implement CAN Bus Active B—Operator’s Station Wiring
Terminator Connector Harness-to-GreenStar™
Adapter Wiring Harness
Connector
LS87647,0000210 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-54 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=242
Wiring Harnesses
Wiring Harness W53—Park Lock Switch (with AutoTrac™ Integrated)
BM010820 —UN—23MAR16
A—Park Lock Switch B—Park Lock Switch Connector
LS87647,0000211 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-55 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=243
Wiring Harnesses
Wiring Harness W55—GPS Receiver (with AutoTrac™ Integrated)
BM010793 —UN—02MAR16
A—GPS Receiver Connector
B—GreenStar™ Roof Wiring
Harness-to-GPS Receiver
Wiring Harness Connector
GreenStar is a trademark of Deere & Company
LS87647,0000213 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-56 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=244
Wiring Harnesses
Wiring Harness W57—Backup Alarm
A
B
BM010794 —UN—02MAR16
A—Backup Alarm Connector C—Accessories Socket E—Backup Alarm Wiring
B—Accessory Connector Connector Harness-to-Operator’s
D—Backup Alarm Relay Station Wiring Harness
Connector Connector
LS87647,0000215 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-57 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=245
Wiring Harnesses
Wiring Harness W94—Wheel Angle Sensor (Standard Front Axle)
BM010795 —UN—02MAR16
A—AutoTrac™ Integrated B—Wheel Angle Sensor (WAS)
Steering Control Wiring Connector
Harness-to-Wheel Angle
Sensor Wiring Harness
Connector
AutoTrac is a trademark of Deere & Company
LS87647,0000216 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-58 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=246
Wiring Harnesses
Wiring Harness W94—Wheel Angle Sensor (John Deere 3 Meters Front Axle)
BM010796 —UN—02MAR16
A—AutoTrac™ Integrated B—Wheel Angle Sensor (WAS)
Steering Control Wiring Connector
Harness-to-Wheel Angle
Sensor Wiring Harness
Connector
AutoTrac is a trademark of Deere & Company
LS87647,0000217 -19-04APR16-1/1
TM804919 (23JAN17) 40-10-59 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=247
Wiring Harnesses
TM804919 (23JAN17) 40-10-60 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=248
Group 15
Charging System
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
90 A Alternator
Terminal 30 Nut Torque 9.6—14.4 N·m
(7—10.6 lb·ft)
Terminal D+ Nut Torque 3 N·m
(2.21 lb·ft)
Alternator Screws Torque 50 N·m
(37 lb·ft)
120 A Alternator
Terminal B+ Nut Torque 18 N·m
(13.2 lb·ft)
Terminal D+ Nut Torque 5 N·m
(3.7 lb·ft)
Alternator Screws Torque 50 N·m
(37 lb·ft)
Alternator Pulley Torque 75—85 N·m
(55.31—62.7 lb·ft)
LS87647,0000271 -19-22DEC16-1/1
Repairing the Alternator
For complete repair information the component technical
manual (CTM) “Alternators and Starting Motors” is also
required.
Use the component technical manual in conjunction with
RW18170 —UN—12APR90
this machine manual.
AG,LX25599,76 -19-01JUL00-1/1
TM804919 (23JAN17) 40-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=249
Charging System
Disconnecting Electrical Circuits
Before working on the electrical system, always
disconnect battery ground cable (-).
LX000872 —UN—19SEP94
LX23006,000018F -19-25OCT01-1/1
Alternators—Identification of Type
Depending on tractor configuration, a different alternator
may be installed.
Before servicing the alternator, observe the type:
• For tractors equipped with standard lights, a 90 A
BM011246 —UN—22DEC16
BM011245 —UN—22DEC16
alternator is used
• For tractors equipped with premium lights, a 120 A
alternator is used
90 A Alternator 120 A Alternator
LS87647,0000562 -19-22DEC16-1/1
TM804919 (23JAN17) 40-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=250
Charging System
Remove and Install Alternator
CAUTION: Disconnect the battery negative cable.
IMPORTANT: For 6135J and 6150J Tractors, always
relieve the tension of the engine fan belt before
CQ239370 —UN—11APR05
removing the alternator. (See Releasing Drive
Belt Tension in Section 30, Group 20.)
90 A Alternator
1. Remove the engine fan belt from alternator pulley.
2. Remove the nuts (A) and (B) and disconnect the
alternator cables.
3. Remove the alternator screws (C) and remove the
alternator.
4. To install the alternator, follow the procedure in
reverser order observing the following:
CQ239380 —UN—11APR05
a. Tighten the terminal 30 nut (A) to specification:
Specification
Terminal 30
Nut—Torque...................................................................... 9.6—14.4 N·m
(7—10.6 lb·ft)
b. Tighten the terminal D+ nut (B) to specification:
Specification A—Terminal 30 Nut C—Alternator Screws (2 used)
Terminal D+ B—Terminal D+ Nut
Nut—Torque....................................................................................3 N·m
(2.21 lb·ft)
c. Tighten the alternator screws (C) to specification:
Specification
Alternator
Screws—Torque............................................................................50 N·m
(37 lb·ft)
Continued on next page LS87647,00001F0 -19-22DEC16-1/2
TM804919 (23JAN17) 40-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=251
Charging System
120 A Alternator
1. Remove the nuts (A) and (B) and disconnect the
alternator cables.
2. Remove one of the alternator screws (C) and remove
the alternator belt.
BM010747 —UN—17FEB16
3. Remove the remaining alternator screw (C) and
remove the alternator.
4. To install the alternator, follow the procedure in
reverser order observing the following:
a. Tighten the terminal B+ nut (A) to specification:
Specification
Terminal B+
Nut—Torque..................................................................................18 N·m
(13.2 lb·ft)
b. Tighten the terminal D+ nut (B) to specification:
BM010748 —UN—17FEB16
Specification
Terminal D+
Nut—Torque....................................................................................5 N·m
(3.7 lb·ft)
c. Tighten the alternator screws (C) to specification:
Specification
Alternator
Screws—Torque............................................................................50 N·m
(37 lb·ft)
A—Terminal B+ Nut C—Alternator Screws (2 used)
B—Terminal D+ Nut
BM010746 —UN—17FEB16
LS87647,00001F0 -19-22DEC16-2/2
TM804919 (23JAN17) 40-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=252
Charging System
Remove and Install Alternator Pulley
CAUTION: Disconnect the battery negative cable.
IMPORTANT: For 6135J and 6150J Tractors, always
relieve the tension of the engine fan belt before
BM010697 —UN—11JAN16
removing the alternator. (See Releasing Drive
Belt Tension in Section 30, Group 20.)
90 A Alternator
1. Remove the engine fan belt.
2. Remove the nut (B).
3. Remove the alternator pulley. A—Engine Fan Belt B—Nut
4. To install the alternator pulley, follow the procedure in
reverse order.
LS87647,00001F1 -19-22DEC16-1/2
120 A Alternator
1. Remove the alternator screw (F).
2. Remove the alternator belt (H).
3. Remove the alternator pulley (G) using the tools
BM010757 —UN—18FEB16
KJD10227 (B), KJD10228 (C), wrench 1/2 in (E), and
extension 50 mm (2 in) (D).
4. To install the alternator pulley, follow the procedure in
reverse order, observing the following:
a. Tighten the alternator pulley (G) to specification:
Specification
Alternator
Pulley—Torque...................................................................... 75—85 N·m
(55.31—62.7 lb·ft)
b. Tighten the alternator screw (F) to specification:
LX1030019 —UN—26JUL02
Specification
Alternator
Screw—Torque..............................................................................50 N·m
(36.8 lb·ft)
A—Torque Wrench E—Wrench 1/2 in
B—KJD10227 Special Tool F— Alternator Screw
C—KJD10228 Special Tool G—Alternator Pulley
D—Extension 50 mm (2 in) H—Alternator Belt
LS87647,00001F1 -19-22DEC16-2/2
TM804919 (23JAN17) 40-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=253
Charging System
Remove and Install the Battery
CAUTION: Keep sparks and flames away
from batteries.
BM010827 —UN—28MAR16
1. Disconnect the battery negative cable (D).
2. Disconnect the battery positive cable (C).
3. Remove the nuts (A) and bracket (B).
4. Remove the battery (E).
CAUTION: Do not incline the battery more than 45°.
5. To install the battery (E), follow the procedure in A—Nuts (2 used) D—Negative Cable
reverse order, observing the following: B—Bracket E—Battery
C—Positive Cable
a. Remove any traces of corrosion on the terminals.
Use a wire brush.
b. Coat both cable terminals with petroleum jelly. c. Clean battery surface.
LS87647,0000273 -19-29APR16-1/2
d. Check the charge eye (A). If it is dark, charge the
battery.
A—Charge Eye
BM010584 —UN—30OCT15
LS87647,0000273 -19-29APR16-2/2
TM804919 (23JAN17) 40-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=254
Group 20
Starter Motor Circuit
Specifications
Item Measurement Specification
Terminal Nut Torque 30 N·m
(22.1 lb·ft)
Starter Motor Screws Torque 70 N·m
(51.6 lb·ft)
LS87647,00001DC -19-15FEB16-1/1
Repairing the Starting Motor
For complete repair information the component technical
manual (CTM) “Alternators and Starting Motors” is also
required.
Use the component technical manual in conjunction with
RW18170 —UN—12APR90
this machine manual.
AG,LX25599,81 -19-01JUL00-1/1
Disconnecting Electrical Circuits
Before working on the electrical system, always
disconnect battery ground cable (-).
LX000872 —UN—19SEP94
LX23006,000018F -19-25OCT01-1/1
TM804919 (23JAN17) 40-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=255
Starter Motor Circuit
Remove and Install Starter Motor
CAUTION: Disconnect the battery negative cable.
1. Remove the terminal nut (A).
BM010741 —UN—15FEB16
2. Disconnect the cables.
3. Disconnect the wire (B).
4. Remove the starter motor screws (C).
5. To install the starter motor, follow the procedure in
reverse order, observing the following:
a. Tighten the starter motor screws (C) to specification:
Specification A—Terminal Nut C—Starter Motor Screws
Starter Motor B—Wire
Screws—Torque............................................................................70 N·m
(51.6 lb·ft)
b. Tighten the terminal nut (A) to specification:
Specification
Terminal Nut—Torque....................................................................30 N·m
(22.1 lb·ft)
LS87647,00001DD -19-11APR16-1/1
TM804919 (23JAN17) 40-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=256
Group 25
Fuses, Relays, and Switches
Note
Switches not mentioned in this Group are described in the
Groups dealing with the corresponding components.
LX25599,000025E -19-01AUG01-1/1
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Starter Relay Cable, M5 Nut Torque 6 N·m
(4.4 lb·ft)
Starter Relay Cable, M5 Nut Torque 3.5—4 N·m
(2.6—3 lb·ft)
Starter Relay Screws Torque 8 N·m
(5.9 lb·ft)
LS87647,0000272 -19-24MAR16-1/1
Disconnecting Electrical Circuits
Before working on electrical system, always disconnect
battery ground cable (-).
LX000872 —UN—19SEP94
OU04339,0000078 -19-31MAY05-1/1
Access to Fuses and Relays
Cab Fuse Box
The fuses and relays are on the lateral console. To access
the fuses and relays, remove the cover (A).
CQ227590 —UN—03NOV04
A—Cover
Continued on next page LS87647,00001E1 -19-15FEB16-1/2
TM804919 (23JAN17) 40-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=257
Fuses, Relays, and Switches
Power Link Box
The power link box is located in the engine compartment,
next to the ECU (B). To access the fuses and relays,
remove the cover (A).
BM010436 —UN—17AUG15
A—Cover B—ECU
LS87647,00001E1 -19-15FEB16-2/2
TM804919 (23JAN17) 40-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=258
Fuses, Relays, and Switches
Fuse Box—Tractors without AutoTrac™ IMPORTANT: To prevent damage to the electrical
Integrated system, never use a fuse with a rating higher
NOTE: Depending on tractor equipment, there are than the one already installed.
differences in design.
BM010674 —UN—08DEC15
Fuses F117 — 15 A, Windshield Wiper
F118 — 10 A, Air Conditioning System
F101 — 20 A, Main Switch F119 — 20 A, Blower
F102 — 30 A, Power Supply for Electronics F120 — 30 A, Blower
F103 — Not Used F021-1 — 15 A, Horn, Accessory
F104 — 10 A, Basic Control Unit (PTO, Front-wheel Drive, F021-2 — 30 A, Power Outlet
and Differential Lock) F021-3 — 30 A, Power Outlet
F105 — 15 A, Left-hand Turn-signal Light F022-1 — 10 A, Seat
F106 — 15 A, Right-hand Turn-signal and Hazard F022-2 — 10 A, Cigarette Lighter
Warning Light F023-1 — 10 A, Front and Rear Worklights
F107 — 10 A, BCU Control Unit Power Supply F023-2 — 10 A, TBC
F108 — 20 A, Brake Light F023-3 — 10 A, Front Worklights
F109 — 20 A, Light Switch F024-1 — Not Used
F110 — 15 A, High-beam Headlights F024-2 — Not Used
F111 — 10 A, Left-hand Low-beam Headlight F024-3 — Not Used
F112 — 10 A, Right-hand Low-beam Headlight F025-1 — 10 A, ELX (ECU Power)
F113 — 10 A, Left-hand Tail Light, Right-hand Clearance F025-2 — Not Used
Light, and Right-hand Turn-signal Light F025-3 — Not Used
F114 — 10 A, Right-hand Tail Light, Left-hand Clearance F026-1 — 10 A, AutoTrac™ Universal (ATU)
Light, and Left-hand Turn-signal Light F026-2 — 10 A, AutoTrac™ Universal (ATU)
F115 — 10 A, Radio
F116 — 15 A, Dome Light and Radio
Continued on next page LS87647,00001E2 -19-04APR16-1/2
TM804919 (23JAN17) 40-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=259
Fuses, Relays, and Switches
K103 — Low-beam headlights
Diodes
K104 — Blower
V101 — Not Used K105 — Backup Alarm
V102 — Not Used K106 — High-beam Headlights
V103 — Not Used K107 — Blower
V104 — Not Used K108 — Diode for Power Supply for Electronics
V105 — Not Used K109 — Not Used
K110 — Front Worklights
Relays K111 — Not Used
K112 — Not Used
K101 — Power Supply for Electronics K113 — Not Used
K102 — Power Outlet
AutoTrac is a trademark of Deere & Company
LS87647,00001E2 -19-04APR16-2/2
TM804919 (23JAN17) 40-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=260
Fuses, Relays, and Switches
Fuse Box—Tractors with AutoTrac™ IMPORTANT: To prevent damage to the electrical
Integrated system, never use a fuse with a rating higher
NOTE: Depending on tractor equipment, there are than the one already installed.
differences in design.
BM010708 —UN—28JAN16
Fuses F117 — 15 A, Windshield Wiper
F118 — 10 A, Air Conditioning System
F101 — 20 A, Main Switch F119 — 20 A, Blower
F102 — 30 A, Power Supply for Electronics F120 — 30 A, Blower
F103 — Not Used F021-1 — 15 A, Horn, Accessory
F104 — 10 A, Basic Control Unit (PTO, Front-wheel Drive, F021-2 — 30 A, Power Outlet
and Differential Lock) F021-3 — 30 A, Power Outlet
F105 — 15 A, Left-hand Turn-signal Light F022-1 — 10 A, Seat
F106 — 15 A, Right-hand Turn-signal and Hazard F022-2 — 10 A, Cigarette Lighter
Warning Light F023-1 — 10 A, Front and Rear Worklights
F107 — 10 A, BCU Control Unit Power Supply F023-2 — 10 A, TBC
F108 — 20 A, Brake Light F023-3 — 10 A, Front Worklights
F109 — 20 A, Light Switch F024-1 — 10 A, SBBC Power Supply
F110 — 15 A, High-beam Headlights F024-2 — 10 A, AutoTrac™ Integrated
F111 — 10 A, Left-hand Low-beam Headlight F024-3 — 10 A, AutoTrac™ Integrated
F112 — 10 A, Right-hand Low-beam Headlight F025-1 — 10 A, ELX (ECU Power)
F113 — 10 A, Left-hand Tail Light, Right-hand Clearance F025-2 — 10 A, TECU Power Supply
Light, and Right-hand Turn-signal Light F025-3 — 10 A, TECU ELX
F114 — 10 A, Right-hand Tail Light, Left-hand Clearance
Light, and Left-hand Turn-signal Light Diodes
F115 — 10 A, Radio
F116 — 15 A, Dome Light and Radio V101 — Not Used
Continued on next page LS87647,00001E3 -19-04APR16-1/2
TM804919 (23JAN17) 40-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=261
Fuses, Relays, and Switches
V102 — Not Used K105 — Not Used
V103 — Not Used K106 — High-beam Headlights
V104 — Not Used K107 — Blower
V105 — Not Used K108 — Diode for Power Supply for Electronics
K109 — Not Used
Relays K110 — Front Worklights
K111 — GreenStar™
K101 — Power Supply for Electronics K112 — Not Used
K102 — Power Outlet K113 — Not Used
K103 — Low-beam headlights
K104 — Blower
AutoTrac is a trademark of Deere & Company
GreenStar is a trademark of Deere & Company
LS87647,00001E3 -19-04APR16-2/2
Power Link Box IMPORTANT: To prevent damage to the electrical
NOTE: Depending on tractor equipment, there are system, never use a fuse with a rating higher
differences in design. than the one already installed.
01_PLB 6 10 K01_PLB
10A
20A
K02_01
CONTR
BAT
2
02_PLB
6
70A
15A
10A
70A
70A
2
1
1 5
70/100A
K03_02
4
03_PLB
70A 2
BM010704 —UN—21JAN16
5
6
20/40A
K01 — Starter Relay F01/04 — 70 A, General Fuse (Battery)
K02/01 — Starting Air Heater Relay F02/01 — 15 A, Fuel Preheater Fuse
K03/02 — Fuel Preheater Relay F02/02 — 15 A, Fuel Pump Fuse
F01/02 — 70 A, General Fuse (Starting Air Heater Relay) F02/06 — 10 A, Air Heater Fuse
F01/03 — 70 A, General Fuse (Battery) F02/07 — 20 A, ECU Power
LS87647,00001E4 -19-15FEB16-1/1
TM804919 (23JAN17) 40-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=262
Fuses, Relays, and Switches
Power Link Box Components
CQ289141 —UN—28OCT10
A—General Fuses C—Fuel Preheater Relay E—Starter Relay
B—Fuses D—Starting Air Heater Relay
LS87647,0000187 -19-15FEB16-1/1
TM804919 (23JAN17) 40-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=263
Fuses, Relays, and Switches
Remove and Install Starter Relay
CAUTION: Disconnect battery negative cable.
1. Open and raise the hood.
CQ297049 —UN—16DEC13
2. Remove the power link box cover (A).
3. Remove the starter relay cover (B).
NOTE: Identify and mark the wires before
disconnecting them.
4. Disconnect the wires (C).
5. Remove the starter relay (D).
6. To install the starter relay (D), follow the procedure in
reverse order, observing the following:
a. Tighten the starter relay cable M8 nut to
CQ297050 —UN—16DEC13
specification:
Specification
Starter Relay Cable, M8
Nut—Torque....................................................................................6 N·m
(4.4 lb·ft)
b. Tighten the starter relay cable M5 nut to
specification:
Specification
A—Power Link Box Cover C—Wires
Starter Relay Cable, M5 B—Starter Relay Cover D—Starter Relay
Nut—Torque........................................................................... 3.5—4 N·m
(2.6—3 lb·ft)
c. Tighten the starter relay screws to specification:
Specification
Starter Relay
Screws—Torque..............................................................................8 N·m
(5.9 lb·ft)
LS87647,0000188 -19-04MAY16-1/1
TM804919 (23JAN17) 40-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=264
Fuses, Relays, and Switches
Remove and Install Key Switch
CAUTION: Disconnect battery negative cable.
1. Remove hood covers. (See Remove and Install
CQ248470 —UN—07SEP05
Console Covers in Section 90, Group 05.)
2. Remove the nut (C).
3. Pull out the key switch (A).
4. Disconnect the connector (B).
5. Remove the key switch (A).
6. To install the key switch (A), follow the procedure in
reverse order.
A—Key Switch C—Nut
B—Connector
LX1029649 —UN—28JUN02
LS87647,0000189 -19-29APR16-1/1
Remove and Install Brake Switch
1. Disconnect the battery negative cable.
2. Remove the console front cover. (See Remove and
Install Console Covers in Section 90, Group 05.)
CQ251390 —UN—09SEP05
3. Disconnect the connector (B).
4. Remove the screws (C).
5. Remove the brake switch (A).
6. To install the brake switch (A), follow the procedure in
reverse order, observing the following:
• Tighten screws (C) to specification:
Specification A—Brake Switch C—Screws
B—Connector
Screws (C)—Torque............................................................ 1.5—4.5 N·m
(1.1—3.3 lb·ft)
LS87647,000018C -19-29APR16-1/1
TM804919 (23JAN17) 40-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=265
Fuses, Relays, and Switches
Replacing Light Switch
Remove light switch knob.
Remove nut (A) and remove light switch (B).
Disconnect connector (C) and replace switch.
CQ244890 —UN—13JUL05
A—Nut C—Connectors
B—Light switch
LX1029759 —UN—27JUN02
OU04339,000007F -19-31MAY05-1/1
Remove and Install High-Beam and
Low-Beam Headlights Switch
1. Disconnect the battery negative cable.
2. Push out high-beam and low-beam headlights switch
CQ244900 —UN—13JUL05
(A) from the console.
NOTE: Identify and mark connectors for identification
purposes before removing.
3. Disconnect connectors (B) and remove the high-beam
and low-beam headlights switch (A).
4. To install the high-beam and low-beam headlights
switch (A), follow the procedure in reverse order.
A—High-Beam and Low-Beam B—Connectors
Headlights Switch
LS87647,000018D -19-22JAN16-1/1
TM804919 (23JAN17) 40-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=266
Fuses, Relays, and Switches
Remove and Install Worklights Switch
1. Disconnect the battery negative cable.
2. Push out the worklights switch (A) from console.
3. Disconnect the connector (B) and remove the
CQ244920 —UN—13JUL05
worklights switch (A).
4. To install the worklights switch (A), follow the
procedure in reverse order.
A—Worklights Switch B—Connector
LS87647,000018E -19-22JAN16-1/1
Remove and Install Hazard Warning Light
Switch
1. Disconnect battery negative cable.
2. Push out the hazard warning light switch (A) from the
CQ244910 —UN—13JUL05
console.
3. Disconnect the connector (B) and remove the hazard
warning light switch (A).
4. To install the hazard warning light switch (A), follow
the procedure in reverse order.
IMPORTANT: When replacing hazard warning light
switch, check basic control unit (BCU) to
obtain diagnostic trouble codes. Refer to A—Hazard Warning Light B—Connector
Diagnostic Technical Manual. Switch
LS87647,000018F -19-05MAY16-1/1
TM804919 (23JAN17) 40-25-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=267
Fuses, Relays, and Switches
Remove and Install Turn-Signal Switch
1. Disconnect the battery negative cable.
2. Remove the front console cover. (See Remove and
Install Console Covers in Section 90, Group 05.)
CQ245030 —UN—13JUL05
3. Remove the screw (A).
4. Remove the turn-signal lever (B).
5. Remove the connectors (C).
6. Remove the screws (D) and remove the turn-signal
switch (E).
7. To install the turn-signal switch, follow the procedure
in reverse order.
A—Screw D—Screws (2 used)
B—Turn-Signal Lever E—Turn-Signal Switch
C—Connector
CQ245560 —UN—13JUL05
LS87647,0000190 -19-29APR16-1/1
Replacing Horn Switch
Unscrew rubber cap (A) on outer side.
Pull out horn switch (B).
LX1029657 —UN—27JUN02
Disconnect connector (C) and replace horn switch.
A—Rubber cover C—Connector
B—Horn switch
LX1029760 —UN—27JUN02
OU04339,0000019 -19-22SEP05-1/1
TM804919 (23JAN17) 40-25-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=268
Fuses, Relays, and Switches
Replacing Windshield Wiper and Windshield
Washer Switch
Cab Tractors
Remove bolts (A) and pull down air filter unit (B).
LX1020956 —UN—26JUN98
Remove switch knob (C).
Remove nut (D).
Remove switch from behind.
Remove connector and replace switch.
A—Bolts C—Switch
B—Cab air filter unit D—Flat nut
LX1020957 —UN—14JUL98
OU04339,000001A -19-22SEP05-1/1
Remove and Install Front-Wheel Drive Switch
1. Disconnect the battery negative cable.
2. Remove panel from right-hand console.
3. Disconnect the connector (B).
LX1029659 —UN—03JUL02
4. Remove the front-wheel drive switch (A).
5. To install the front-wheel drive switch (A), follow the
procedure in reverse order.
IMPORTANT: When replacing front-wheel drive
switch, check basic control unit (BCU) to
obtain diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Front-Wheel Drive Switch B—Connector
LS87647,0000191 -19-22JAN16-1/1
TM804919 (23JAN17) 40-25-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=269
Fuses, Relays, and Switches
Remove and Install Power Take-off Switch
1. Remove the screws from the console cover (A).
2. Disconnect the connector (B).
3. Remove the power take-off switch by pressing it out
LX009486 —UN—18OCT94
of the console cover.
4. To install the power take-off switch, follow the
procedure in reverse order.
IMPORTANT: When replacing the power take-off
switch, check the Basic Control Unit (BCU)
to obtain diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Console Cover B—Connector
LS87647,0000564 -19-22DEC16-1/1
Remove and Install Load Depth Control
Potentiometer
1. Remove the screws from the console cover (A).
2. Disconnect the connector (B).
LX009537 —UN—18OCT94
3. Remove the load depth control potentiometer (C).
4. To install the load depth control potentiometer, follow
the procedure in reverse order, observing the following:
• Calibrate the Basic Control Unit (BCU). Refer to
Diagnostic Technical Manual
IMPORTANT: When replacing the load depth control
potentiometer, check the Basic Control Unit
A—Console Cover C—Load Depth Control
(BCU) to obtain diagnostic trouble codes. Refer B—Connector Potentiometer
to Diagnostic Technical Manual.
LS87647,0000565 -19-22DEC16-1/1
Remove and Install Hitch Control Unit
1. Remove the knobs from the SCV levers.
2. Remove the screws from the console cover.
3. Disconnect the connector (B).
LX009487 —UN—18OCT94
4. Remove the screws under the hitch control unit (A).
5. Remove the hitch control (A) unit from the console
cover.
6. To install the hitch control unit, follow the procedure in
reverse order, observing the following:
• Calibrate the Basic Control Unit (BCU). Refer to
Diagnostic Technical Manual A—Hitch Control Unit B—Connector
IMPORTANT: When replacing the hitch control
unit, check the Basic Control Unit (BCU) to
obtain diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
LS87647,0000566 -19-22DEC16-1/1
TM804919 (23JAN17) 40-25-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=270
Fuses, Relays, and Switches
Replacing Fan Switch
Remove switch (C).
Separate control plate from housing removing Phillips
screws.
LX1016903 —UN—16JUN97
Disconnect connector (A). On outer side, remove nut.
Remove fan switch (B) and replace with a new one.
Reassemble all parts in reverse order.
A—Connector C—Switch
B—Fan Switch
OU04339,0000083 -19-31MAY05-1/1
Remove and Install Differential Lock Switch
1. Disconnect the battery negative cable.
2. Remove the floor mat.
3. Remove the screws (B).
CQ252710 —UN—21SEP05
4. Remove the floor plate (C).
5. Disconnect the differential lock switch connector.
6. Remove the differential lock switch (A).
7. To install the differential lock switch (A), follow the
procedure in reverse order.
IMPORTANT: When replacing differential lock
switch, check basic control unit (BCU) to
obtain diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
LX1027847 —UN—13SEP01
A—Differential Lock Switch C—Floor Plate
B—Screws (12 used)
LS87647,0000192 -19-24MAR16-1/1
TM804919 (23JAN17) 40-25-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=271
Fuses, Relays, and Switches
Remove and Install Hydraulic Hitch Remote
Control Switch
1. Disconnect battery negative cable.
2. Remove the screws (A) and remove the cover (B).
LX1027824 —UN—05SEP01
3. Disconnect the connector (C).
4. Remove the screws (D) and remove the hydraulic
hitch remote control switch.
5. To install the hydraulic hitch remote control switch,
follow the procedure in reverse order.
IMPORTANT: When replacing hydraulic hitch remote
control switch, check basic control unit (BCU)
to obtain diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
LX1027826 —UN—05SEP01
A—Screws C—Connector
B—Cover D—Screws
LS87647,0000193 -19-24MAR16-1/1
TM804919 (23JAN17) 40-25-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=272
Group 30
Electrical Components
Note
Parts not mentioned in this Group are described in the
Groups dealing with the corresponding components.
AG,LX25599,103 -19-01JAN00-1/1
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Wires to multiple power-outlet Torque 3 N·m
socket strip, hex. nut 2.2 lb-ft
Multiple power-outlet socket strip Torque 5 N·m
to bracket, M6 cap screw 3.7 lb-ft
Bracket of multiple power-outlet Torque 11 N·m
socket strip, M6 cap screw 8.5 lb-ft
LX25599,000028A -19-01AUG01-1/1
Disconnecting Electrical Circuits
Before working on electrical system, always disconnect
battery ground cable (-).
LX000872 —UN—19SEP94
OU04339,0000094 -19-22SEP05-1/1
TM804919 (23JAN17) 40-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=273
Electrical Components
Lights with Halogen Bulbs
Safety instructions for replacing a halogen bulb
CAUTION: Make sure that the bulb is seated
When replacing a halogen bulb, always comply with the
correctly in its holder in the light.
following safety instructions:
CAUTION: Always switch the lights off before CAUTION: Check the light for signs of damage
you change a bulb. and make sure the seals are seated correctly.
IMPORTANT: Use only bulbs that require 12 volts
CAUTION: First allow the bulb to cool down and are of the same type and wattage as the
(may cause burns). bulb that is being replaced.
IMPORTANT: Never touch the glass surface of the
CAUTION: Wear safety goggles and gloves
halogen bulb, hold it only by its base.
when changing the bulb.
IMPORTANT: Use a clean cloth and alcohol to remove
CAUTION: The bulb is made of glass and contains any fingerprints from the glass bulb.
halogen gas; the bulb is under high pressure,
so there is a risk of it shattering. IMPORTANT: Old halogen bulbs that have been
replaced must be disposed of properly
(i.e. as hazardous waste).
CAUTION: Do NOT use any bulbs that have fallen
on the ground or have scratches on their surface,
as there is a risk of them shattering.
LX25599,0000288 -19-01AUG01-1/1
Remove and Install Instrument Panel
1. Remove the steering wheel. (See Remove and Install
Steering Wheel in Section 60A, Group 05.)
2. Remove the cover (A) from the steering column tilt
LX1028893 —UN—16MAY02
lever.
A—Cover
LS87647,0000563 -19-22DEC16-1/4
3. Remove the screw (A).
4. Carefully remove the steering column cover (B).
A—Screw B—Steering Column Cover
LX1028894 —UN—16MAY02
Continued on next page LS87647,0000563 -19-22DEC16-2/4
TM804919 (23JAN17) 40-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=274
Electrical Components
LX1028895 —UN—16MAY02
LX1028896 —UN—16MAY02
A—Screw C—Screw
B—Screw D—Screw
5. Remove the screws (A—D).
LS87647,0000563 -19-22DEC16-3/4
6. Raise the front console (A) and support it properly.
7. Disconnect the connectors (B) from the instrument
panel (D).
8. Remove the screws (C).
9. Remove the instrument panel (D).
10. To install the instrument panel, follow the procedure in
reverse order.
A—Front Console C—Screws (4 used)
B—Connectors D—Instrument Panel
BM011247 —UN—22DEC16
LS87647,0000563 -19-22DEC16-4/4
TM804919 (23JAN17) 40-30-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=275
Electrical Components
Remove and Install Trailer Socket
1. Disconnect the battery negative cable.
2. Remove the screws (A).
3. Remove the rear cover (C).
BM010821 —UN—23MAR16
4. Disconnect the connector (D).
5. Remove the front cover (B).
6. Remove the implement connector.
7. To install the implement connector, follow the
procedure in reverse order. 6135J and 6150J Tractors
A—Screws (2 used) C—Rear Cover
B—Front Cover D—Connector
BM010742 —UN—16FEB16
6170J, 6190J, and 6210J Tractors
LS87647,00001E5 -19-03MAY16-1/2
8. Check power supply on all seven terminals:
Pin Function
1 Left-Hand Turn-Signal Light
2 —
3 Ground
BM010815 —UN—21MAR16
4 Right-Hand Turn-Signal Light
5 Left-Hand Tail Light
6 Brake Lights
7 Right-Hand Tail Light
6135J and 6150J Tractors
Pin Function
1 Ground
2 —
3 Left-Hand Turn-Signal Light
4 Brake Lights
5 Right-Hand Turn-Signal Light
6 Tail Light
7 Accessory
6170J, 6190J, and 6210J Tractors
LS87647,00001E5 -19-03MAY16-2/2
TM804919 (23JAN17) 40-30-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=276
Electrical Components
Remove and Install Service Socket
1. Disconnect the battery negative cable.
2. Remove screws (A).
3. Remove the socket.
CQ255170 —UN—05JUL06
NOTE: Identify and mark wires before removing.
4. Extract socket terminals using an appropriate
extraction tool included in JDG359 electrical repair
tools kit.
NOTE: For socket terminal extraction, see DEUTSCH
Service Socket
Connectors, in this Section, Group 05.
5. To install the socket, follow the procedure in reverse A—Screws (4 used)
order.
CAUTION: Make sure that the wires are Pin Function
connected properly. A.............................................................................. Ground
B...................................................................... Power Supply
C ........................................................................... CAN Bus
D ........................................................................... CAN Bus
E............................................................................Not Used
F ............................................................................Not Used
G ...........................................................................Not Used
H ............... CAN Bus (tractors equipped with AutoTrac™ Integrated)
J ................ CAN Bus (tractors equipped with AutoTrac™ Integrated)
AutoTrac is a trademark of Deere & Company
LS87647,00001E6 -19-24MAR16-1/1
Remove and Install Windshield Wiper Motor
1. Disconnect the battery negative cable.
2. Remove the outer roof. (See Remove and Install
Outer Roof in Section 90, Group 20.)
3. Remove nut (A) and remove wiper arm (B).
NOTE: Mark windshield wiper motor position.
4. Remove motor cover (C).
5. Disconnect connector (D).
6. Remove screw (E) and lift ground cable. LX1027593 —UN—08OCT01
7. Remove screws (F) and lift wiper assembly.
8. Replace wiper motor with a new one.
NOTE: Wiper motor cannot be repaired.
9. To install the windshield wiper motor, follow the
procedure in reverse order.
A—Nut D—Connector
B—Wiper arm E—Screw
C—Motor Cover F— Screws (2 used)
LS87647,00001E8 -19-28MAR16-1/1
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Electrical Components
Removing Windshield Washer Pump
NOTE: Washer pump (D) and reservoir (B) are located
at the rear of the tractor cab.
1. Remove screws (A).
CQ294176 —UN—17OCT12
2. Remove washer reservoir (B).
3. Disconnect wiring harness at the connector (C).
4. Disconnect the water hose at the pump outlet (E).
5. Remove the pump (D) pulling it out.
6. Install in reverse order.
CQ294177 —UN—17OCT12
OU90500,00001A7 -19-17OCT12-1/1
Replace High and Low Beam Headlights
Bulbs
1. Remove and retain rubber boot (A).
A—Boot
N85201 —UN—03JUN09
OU90500,0000471 -19-24SEP15-1/5
2. Release retaining spring (A) and light bulb (B).
A—Retaining Spring B—Light Bulb
N85202 —UN—03JUN09
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Electrical Components
3. Disconnect wire connectors (A) from light bulb (B).
4. Install new light bulb.
5. Reassemble in reverse order of removal.
A—Wires B—Light Bulb
N85246 —UN—05JUN09
OU90500,0000471 -19-24SEP15-3/5
6. Remove retaining spring (A) and light bulb (B).
A—Retaining Spring B—Light Bulb
N85204 —UN—03JUN09
OU90500,0000471 -19-24SEP15-4/5
7. Disconnect wires at point (A) to remove light bulb (B).
8. Install new light bulb and connect wires.
9. Reassemble in reverse order of removal.
10. Reinstall rubber boot.
N85205 —UN—03JUN09
A—Wires B—Light Bulb
OU90500,0000471 -19-24SEP15-5/5
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Electrical Components
Replace Front and Rear Worklight
Bulbs—Cab Tractors
BM017179 —UN—22NOV16
N85248 —UN—05JUN09
1. Remove cover (A) at the point indicated.
2. Remove and retain screws (B) and light bezel (C).
3. Release retaining spring (D) and bulb (E).
4. Disconnect wires (F).
BM017180 —UN—22NOV16
5. Install new bulb and connect wires.
6. Reinstall previously removed parts in reverse order.
A—Cover D—Retaining Spring
B—Screws (4 used) E—Bulb
C—Light Bezel F— Wires
TS95756,00003C4 -19-23NOV16-1/1
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— Repair Technical Manual
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Electrical Components
Replace Front Turn-Signal Light and Hazard
Warning Light Bulbs
1. Disconnect the battery negative cable.
2. Remove the screws (A).
BM010638 —UN—11NOV15
3. Remove the lens (B).
4. Press the bulb (C), turn counterclockwise and remove
it.
CAUTION: Wait until bulb cools down
before removing it.
5. Install new bulbs by pressing them into housing and
turning clockwise.
6. Reinstall the lens (B) and screws (A).
A—Screws C—Turn-Signal and Hazard
BM010637 —UN—11NOV15
B—Lens Warning Light Bulb
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— Repair Technical Manual
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Electrical Components
Replace Rear Turn-Signal Light, Hazard
Warning Light, and Brake Light Bulbs
1. Disconnect battery negative cable.
2. Remove screws (A).
CQ194822 —UN—08JUN04
3. Remove lens (B).
4. Press bulb (C) of turn signal and hazard warning light
and turn counterclockwise.
CAUTION: Wait until bulb cools down
before removing it.
5. Press bulb (D) of tail light and brake light and turn
counterclockwise.
CAUTION: Wait until bulb cools down
before removing it.
BM010469 —UN—01SEP15
6. Install new bulbs by pressing them into housing and
turning clockwise.
7. Reinstall lens (B) and screws (A).
A—Screws C—Turn-Signal and Hazard
B—Lens Warning Light Bulb
D—Brake Light Bulb
CQ298656 —UN—11DEC13
D
LS87647,0000013 -19-01DEC15-1/1
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— Repair Technical Manual
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Electrical Components
Replace Backup Light Bulb
C
A
1. Disconnect the battery negative cable.
2. Remove the screw (A).
3. Remove the lens (B).
BM010816 —UN—18JUL16
B
4. Carefully press the bulb (C) and turn it
counterclockwise.
CAUTION: Wait until the bulb cools down
before removing it.
5. Install a new bulb by pressing it into housing and
turning clockwise.
A—Screw C—Bulb
B—Lens
BM010817 —UN—22MAR16
LS87647,000025B -19-16NOV16-1/1
Replace License Plate Light Bulb C
1. Disconnect the battery negative cable.
2. Remove the screw (A).
3. Remove the lens (B).
BM010818 —UN—13JUL16
4. Carefully press the bulb (C) and turn it
counterclockwise. A
CAUTION: Wait until the bulb cools down B
before removing it.
5. Install a new bulb by pressing it into housing and
turning clockwise.
A—Screw C—Bulb
B—Lens
BM010817 —UN—22MAR16
LS87647,000025C -19-16NOV16-1/1
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— Repair Technical Manual
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Electrical Components
Adjusting the Headlights
With testing device
To adjust headlights, use a commercial headlight
testing device with optical lens system. Test each light
LX1027366 —UN—05JUL01
individually. Make the required corrections by turning
adjusting screws (A).
LX1027596 —UN—22AUG01
Continued on next page AG,LX25599,110 -19-01NOV01-1/2
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— Repair Technical Manual
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Electrical Components
Without testing device
LX1027597 —UN—08OCT01
Park tractor on a level surface 5 m (16 ft 6 in) from a Switch to full beam. Align the lights sideways so that the
vertical wall. distance between the center of the light beams on the wall
Using the adjusting screws, adjust each headlight so that is the same as the distance (A) between the lights.
the bright/dark border forms a horizontal line 5 cm (2 in.)
lower than headlight height (H).
AG,LX25599,110 -19-01NOV01-2/2
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Electrical Components
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Section 45
Electronic Control Units
Contents
Page
Group 05—General Information
Special Tools ................................................. 45-05-1
Control Unit Locations ................................... 45-05-3
Control Unit Functions ................................... 45-05-5
Group 10—Remove and Install Components
Specifications ................................................ 45-10-1
General Information on How to
Reprogram Control Units........................... 45-10-1
Check and Download
Tractor-Specific Software
Information................................................. 45-10-1
Instructions when Replacing a
Control Unit................................................ 45-10-2
Instructions when Replacing a VIN
Control Unit................................................ 45-10-2
Safety Information ......................................... 45-10-2
Disconnecting Electrical Circuits ................... 45-10-2
Replace BCU Control Unit............................. 45-10-3
Replace TECU Control Unit........................... 45-10-5
Replace SBBC Control Unit........................... 45-10-6
Replace ECU Control Unit............................. 45-10-7
Terminating Resistors for the CAN
BUS (Cab) ................................................. 45-10-7
TM804919 (23JAN17) 45-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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Contents
TM804919 (23JAN17) 45-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=2
Group 05
General Information
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
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General Information
TM804919 (23JAN17) 45-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
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General Information
Control Unit Locations
BM006893 —UN—02MAR16
D
C
Continued on next page LS87647,0000131 -19-11APR16-1/2
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Tractors — Repair Technical Manual
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See Page - A See Page - B
This page is intentionally left blank.
General Information
Control Unit Locations
BM006893 —UN—02MAR16
D
C
Continued on next page
TM804919 (23JAN17) 45-05-3 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
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Page - A
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A
LS87647,0000131 -19-11APR16-1/2
190J, and 6210J
echnical Manual
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Page - B
General Information
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General Information
A—Engine Control Unit (ECU) D—Steering, Brake, and Backup
1
B—Basic Control Unit (BCU) Control Unit (SBBC)
C—Tractor Equipment Control
1
Unit (TECU)
1
Tractors equipped with AutoTrac™ Integrated.
LS87647,0000131 -19-11APR16-2/2
Control Unit Functions
BCU — Basic Control Unit
BCU Without AutoTrac™ Integrated
• Turn-signal and hazard warning lights
CQ294188 —UN—22OCT12
• Brakes
• Service connector (Service ADVISOR™)
• Power Take-Off
• Engine speed sensor
• Front-wheel drive
• Differential lock
• Electronic hitch-control (load depth control
potentiometer)
BCU With AutoTrac™ Integrated • Differential lock
• Electronic hitch-control (load depth control
• Turn-signal and hazard warning lights potentiometer)
• Brakes • Ground speed sender
• Service connector (Service ADVISOR™) • Transmission enable switches
• Power Take-Off • Seat switch
• Engine speed sensor • AutoTrac™ resume switch
• Front-wheel drive
Service ADVISOR is a trademark of Deere & Company
AutoTrac is a trademark of Deere & Company
LS87647,0000132 -19-24MAR16-1/4
TECU — Tractor Equipment Control Unit
IMPORTANT: The TECU links the implement CAN
Bus with the tractor CAN Bus.
• Implement CAN Bus
CQ294189 —UN—22OCT12
• Tractor CAN Bus
• StarFire™ iTC
• GreenStar™ Display
NOTE: Information from GreenStar™ display
and StarFire™ iTC pass through the
implement CAN Bus.
StarFire is a trademark of Deere & Company
GreenStar is a trademark of Deere & Company
Continued on next page LS87647,0000132 -19-24MAR16-2/4
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PN=293
General Information
SBBC — Steering, Brake, and Backup Control Unit
• Steering input device sensor
• Wheel angle sensor
• AutoTrac™ steering valve
CQ294190 —UN—22OCT12
AutoTrac is a trademark of Deere & Company
LS87647,0000132 -19-24MAR16-3/4
ECU — Engine Control Unit
• Engine
CQ297052 —UN—16DEC13
LS87647,0000132 -19-24MAR16-4/4
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Group 10
Remove and Install Components
Specifications
Item Measurement Specification
BCU Screws Torque 9—11 N·m
(6.6—8.11 lb·ft)
SBBC Screws Torque 9.9—12.1 N·m
(7.3—8.9 lb·ft)
ECU Screws Torque 20—30 N·m
(14.7—22.1 lb·ft)
LS87647,00001EE -19-17FEB16-1/1
General Information on How to Reprogram Control Units
IMPORTANT: Control units may be programmed with The programming software must be downloaded
more recent software only if the appropriate from the software server1.
instructions (for example, programming
instructions, DTAC, installation instructions,
or PIP) are available.
1
John Deere Custom Performance software distribution system
DF21711,0000366 -19-11SEP12-1/1
Check and Download Tractor-Specific Software Information
Download the software data file NOTE: The software data file includes the 17-digit vehicle
The programming software must be downloaded from the serial number. Programming can be performed
software server1. successfully only on the relevant tractor.
1. Enter the 17-digit vehicle serial number in appropriate NOTE: From the date of downloading, the current
text box. software files remain available for 45 days; after
that, the software must be downloaded again.
2. All the control units installed on the tractor are
displayed. For every control unit that can be Check whether software for more control units
programmed, the display shows the installed also need to be downloaded
version and the available software version that must
be downloaded. Control units that CANNOT be 1. Check whether a more up-to-date software data file
programmed also appear on the display, but they is being downloaded (“Installed” software version
cannot be selected in this context. on software server is not identical to the “download”
software version).
3. Select the appropriate control unit.
2. If a software version is updated, always check whether
4. Activate the Download Selected window.
other control units on the tractor also need to be
5. The current software data file is downloaded and must updated. Refer to Diagnostic Technical Manual.
be confirmed with OK.
IMPORTANT: All the software data files include
the factory settings for the input addresses
(options) of each control unit.
1
John Deere Custom Performance software distribution system
LS87647,000016E -19-15DEC15-1/1
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Remove and Install Components
Instructions when Replacing a Control Unit
• Do not replace a control unit with another one unless • To make sure that the correct replacement unit
it is necessary. is used, determine the software version. Refer
• To determine cause of problem, follow relevant to Diagnostic Technical Manual.
diagnostic procedures. • Read out the input addresses that are typical
• If control unit is defective, specific diagnostic trouble for the tractor, and make a note of them. Refer
codes are displayed. to Diagnostic Technical Manual.
NOTE: Read the following data out from the control unit • After replacing a control unit, key in the input
before you replace it with another one. addresses and calibrate the following control unit.
Refer to Diagnostic Technical Manual.
• Perform the interactive test using Service
ADVISOR™ and read out data that are typical for
the tractor. Refer to Diagnostic Technical Manual.
Service ADVISOR is a trademark of Deere & Company
LS87647,000016F -19-04APR16-1/1
Instructions when Replacing a VIN Control • ECU — Engine Control Unit
Unit A software update must be carried out for the control unit
The following control units are of this type: that has been replaced.
• BCU — Basic Control Unit Download current Software for the control unit from the
• TECU — Tractor Equipment Control Unit Custom Performance™.
• SBBC — Steering, Brake, and Backup Control Unit
Custom Performance is a trademark of Deere & Company
LS87647,0000133 -19-24MAR16-1/1
Safety Information a good earth contact when performing the
replacement procedure. Preferably wear an
IMPORTANT: Electrostatic discharge will destroy earthed, anti-static arm-band that is connected
electrical components. Persons must have to a bare metal spot on the tractor.
OU90500,00001B8 -19-22OCT12-1/1
Disconnecting Electrical Circuits
Before working on the electrical system, always
disconnect battery ground cable (-).
CQ294191 —UN—23OCT12
OU90500,00001BE -19-23OCT12-1/1
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Remove and Install Components
Replace BCU Control Unit
Tractors Without AutoTrac™ Integrated
NOTE: Before replacing the control unit with another
one, see Instructions when Replacing a
CQ294195 —UN—20MAR13
Control Unit, in this Group.
1. Remove the cover (A), located behind the operator's
seat.
2. Slightly depress retaining strap (E) and move in
direction of the arrow.
NOTE: Mark and identify the connectors before
disconnecting them.
3. Unlock and disconnect connectors (B).
4. Remove the screws (C) and remove the BCU control
unit (D).
CQ294196 —UN—20MAR13
IMPORTANT: Do not use a test light when working
with electronic control units. When carrying
out welding jobs on the tractor, disconnect the
battery to protect the electronic system.
5. To install the BCU control unit, follow the procedure in
reverse order, observing the following:
• Tighten the BCU screws (C) to specification:
Specification
BCU Screws—Torque............................................................. 9—11 N·m
(6.6—8.11 lb·ft)
BM010685 —UN—15DEC15
IMPORTANT: Calibrate the new BCU. Refer to
Diagnostic Technical Manual.
A—Cover D—BCU Control Unit
B—Connectors E—Retaining Strap
C—BCU Screws (2 used)
AutoTrac is a trademark of Deere & Company
Continued on next page LS87647,0000134 -19-17FEB16-1/2
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— Repair Technical Manual
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PN=297
Remove and Install Components
Tractors With AutoTrac™ Integrated
NOTE: Before replacing the control unit with another
one, see Instructions when Replacing a
Control Unit, in this Group.
CQ294197 —UN—20MAR13
1. Remove the cover (A), located behind the operator's
seat.
2. Slightly depress retaining strap (E) and move in
direction of the arrow.
NOTE: Mark and identify the connectors before
disconnecting them.
3. Unlock and disconnect connectors (B).
4. Remove the BCU screws (C) and remove the BCU
control unit (D).
IMPORTANT: Do not use a test light when working
CQ294198 —UN—20MAR13
with electronic control units. When carrying
out welding jobs on the tractor, disconnect the
battery to protect the electronic system.
5. To install the BCU control unit, follow the procedure in
reverse order, observing the following:
• Tighten the BCU screws (C) to specification:
Specification
BCU Screws—Torque............................................................. 9—11 N·m
(6.6—8.11 lb·ft)
IMPORTANT: Calibrate the new BCU. Refer to
Diagnostic Technical Manual.
BM010685 —UN—15DEC15
A—Cover D—BCU Control Unit
B—Connectors E—Retaining Strap
C—BCU Screws (2 used)
AutoTrac is a trademark of Deere & Company
LS87647,0000134 -19-17FEB16-2/2
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— Repair Technical Manual
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PN=298
Remove and Install Components
Replace TECU Control Unit
NOTE: Before replacing the control unit with another
one, see Instructions when Replacing a
Control Unit in this Group.
CQ294197 —UN—20MAR13
1. Remove the cover (A), located behind the operator's
seat.
2. Slightly depress retaining strap (G) and move in
direction of the arrow.
NOTE: Put an identifying mark on the connectors before
disconnecting them or pay attention to the marks.
3. Unlock and disconnect the connectors (B).
4. Remove the BCU screws (C) and remove the BCU
control unit (D).
IMPORTANT: Do not use a test light when working
CQ294199 —UN—20MAR13
with electronic control units. When carrying
out welding jobs on the tractor, disconnect the
battery to protect the electronic system.
5. Unlock and disconnect the connectors (E) and remove
the TECU control unit (F).
6. To install the TECU control unit, follow the procedure
in reverse order, observing the following:
• Tighten the BCU screws (C) to specification:
Specification
BCU Screws—Torque............................................................. 9—11 N·m
(6.6—8.11 lb·ft)
CQ294194 —UN—20MAR13
IMPORTANT: Calibrate the new TECU. Refer to
Diagnostic Technical Manual.
A—Cover E—Connectors
B—Connectors F— TECU Control Unit
C—BCU Screws (2 used) G—Retaining Strap
D—BCU Control Unit
LS87647,00001EA -19-17FEB16-1/1
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— Repair Technical Manual
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PN=299
Remove and Install Components
Replace SBBC Control Unit
NOTE: Before replacing the control unit with another
one, see Instructions when Replacing a
Control Unit, in this Group.
CQ294197 —UN—20MAR13
1. Remove the cover (A), located behind the operator's
seat.
2. Slightly depress retaining strap (E) and move in
direction of the arrow.
NOTE: Mark and identify the connectors before
disconnecting them.
3. Unlock and disconnect the connectors (B).
4. Remove the SBBC screws (C) and remove the SBBC
control unit (D).
IMPORTANT: Do not use a test light when working
CQ294200 —UN—20MAR13
with electronic control units. When carrying
out welding jobs on the tractor, disconnect the
battery to protect the electronic system.
5. To install the SBBC control unit, follow the procedure
in reverse order, observing the following:
• Tighten the SBBC screws (C) to specification:
Specification
SBBC Screws—Torque..................................................... 9.9—12.1 N·m
(7.3—8.9 lb·ft)
IMPORTANT: Calibrate the new SBBC control unit.
Refer to Diagnostic Technical Manual.
BM010685 —UN—15DEC15
A—Cover D—SBBC Control Unit
B—Connectors E—Retaining Strap
C—SBBC Screws (2 used)
LS87647,00001EB -19-17FEB16-1/1
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PN=300
Remove and Install Components
Replace ECU Control Unit
NOTE: Before replacing the control unit with another
one, see Instructions when Replacing a
Control Unit, in this Group.
1. Disconnect the connectors (A) and (B).
2. Remove the ECU screws (C).
LX1041576 —UN—18JUN07
3. Remove the ECU control unit (D).
4. To install the ECU control unit, follow the procedure in
reverse order, observing the following:
• Tighten the ECU screws (C) to specification:
Specification
ECU Screws—Torque........................................................... 20—30 N·m
(14.7—22.1 lb·ft) A—Connector C—ECU Screws (3 used)
B—Connector D—ECU Control Unit
NOTE: Do not calibrate the new ECU control unit.
LS87647,00001E9 -19-24MAR16-1/1
Terminating Resistors for the CAN BUS (Cab)
Terminating resistor (A62)
Remove lateral panel of console.
Pull off terminating resistor (A).
For installation, follow removal procedure in reverse order.
CQ297084 —UN—12FEB14
Continued on next page JG50163,000017E -19-15APR14-1/4
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PN=301
Remove and Install Components
Terminating resistor (A63)
Remove the cover of Post A.
Pull off terminating resistor (A).
For installation, follow removal procedure in reverse order.
CQ297155 —UN—15APR14
JG50163,000017E -19-15APR14-2/4
Terminating resistor (A84)
Open the hood.
Pull off terminating resistor (A).
LX1042810 —UN—21MAY07
JG50163,000017E -19-15APR14-3/4
Terminating resistor (A83)
Is located under of cab of right side.
Pull off terminating resistor (A).
For installation, follow removal procedure in reverse order.
CQ297156 —UN—15APR14
JG50163,000017E -19-15APR14-4/4
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PN=302
Section 50A
Drivetrain
Contents
Page
Page
Group 05—Remove and Install
Components—6135J Tractor Install Front-Wheel Drive
Special Tools ...............................................50A-05-1 Driveshaft ................................................50A-10-6
Specifications ..............................................50A-05-1 Remove and Install Engine
Other Materials ............................................50A-05-2 Driveshaft ................................................50A-10-7
Remove and Install Front-Wheel Remove and Install Torsional
Drive Clutch Housing...............................50A-05-2 Damper....................................................50A-10-7
Remove and Install Drivetrain .....................50A-05-4 Replace Torsional Damper
Remove and Install Final Drive..................50A-05-10 Bearing ....................................................50A-10-8
Remove and Install Power Take-Off
Housing .................................................50A-05-15 Group 15—Front-Wheel Drive
Remove and Install Differential Clutch—6135J Tractor
Housing .................................................50A-05-18 Special Tools ...............................................50A-15-1
Specifications ..............................................50A-15-1
Group 06—Remove and Install Repair Instructions.......................................50A-15-1
Components—6150J Tractor Front-Wheel Drive
Special Tools ...............................................50A-06-1 Clutch—Cross-Sectional View.................50A-15-2
Specifications ..............................................50A-06-1 Front-Wheel Drive Clutch —
Other Materials ............................................50A-06-1 Exploded View .........................................50A-15-3
Remove and Install Front-Wheel Disassemble, Inspect, and
Drive Clutch Housing...............................50A-06-2 Assemble Front-Wheel Drive
Remove and Install Drivetrain .....................50A-06-3 Clutch ......................................................50A-15-4
Remove and Install Final Drive....................50A-06-9
Remove and Install Power Take-Off Group 16—Front-Wheel Drive
Housing .................................................50A-06-13 Clutch—6150J Tractor
Remove and Install Differential Special Tools ...............................................50A-16-1
Housing .................................................50A-06-16 Specifications ..............................................50A-16-1
MFWD Clutch Repair Instructions................50A-16-1
Group 07—Remove and Install MFWD Clutch — Cross-Sectional
Components—6170J, 6190J, View .........................................................50A-16-2
and 6210J Tractor Disassemble Front-Wheel Drive
Special Tools ...............................................50A-07-1 Clutch ......................................................50A-16-2
Specifications ..............................................50A-07-1 Disassembling MFWD Clutch
Other Materials ............................................50A-07-1 Assembly .................................................50A-16-4
Remove and Install Front-Wheel Mounting MFWD Clutch
Drive Clutch Housing...............................50A-07-2 Assembly .................................................50A-16-6
Remove and Install Drivetrain .....................50A-07-4 Mounting MFWD Clutch ..............................50A-16-8
Remove and Install Final Drive.................. 50A-07-11
Remove and Install Power Take-Off Group 17—Front-Wheel Drive
Housing .................................................50A-07-16 Clutch—6170J, 6190J, and
Remove and Install Differential 6210J Tractors
Housing .................................................50A-07-18 Special Tools ...............................................50A-17-1
Specifications ..............................................50A-17-1
Group 10—Universal Joints, Driveshafts, MFWD Clutch Repair Instructions................50A-17-1
and Torsional Damper MFWD Clutch — Cross-Sectional
Specifications ..............................................50A-10-1 View .........................................................50A-17-2
Front-Wheel Drive Disassemble Front-Wheel Drive
Driveshaft—Exploded View .....................50A-10-1 Clutch ......................................................50A-17-3
Remove Front-Wheel Drive Disassembling MFWD Clutch
Driveshaft ................................................50A-10-2 Assembly .................................................50A-17-4
Repairing MFWD Universal-Joint MFWD Clutch Exploded View .....................50A-17-7
Drive Shaft...............................................50A-10-2
Continued on next page
TM804919 (23JAN17) 50A-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
Page Page
Mounting MFWD Clutch Remove and Disassemble Pump
Assembly .................................................50A-17-9 Drive Pinion .............................................50A-25-3
Mounting MFWD Clutch ............................50A-17-13 Remove and Disassemble Pump
Drive Gear ...............................................50A-25-4
Group 20—Rear Differential—6135J Tractor Assemble and Install Pump Drive
Specifications ..............................................50A-20-1 Gear.........................................................50A-25-6
Other Materials ............................................50A-20-1 Assembling and Installing Pump
Rear Differential Repair Drive Pinion .............................................50A-25-8
Instructions ..............................................50A-20-1 Check and Adjust Play of Pump
Differential — Exploded View ......................50A-20-2 Drive Pinion .............................................50A-25-9
Rear Differential—Cross-Sectional
View .........................................................50A-20-3 Group 30—Final Drives—6135J Tractors
Remove Rear Differential ............................50A-20-4 Special Tools ...............................................50A-30-1
Disassemble Rear Differential .....................50A-20-5 Specifications ..............................................50A-30-1
Assembling the differential ..........................50A-20-8 Final Drive Repair Instructions ....................50A-30-1
Install Rear Differential ..............................50A-20-14 Final Drive—Cross-Sectional
Adjust Differential Bearings View .........................................................50A-30-2
Preload ..................................................50A-20-15 Final Drive—Exploded View ........................50A-30-3
Adjust Rear Differential Backlash ..............50A-20-16 Disassemble, Repair and
Assemble Final Drives.............................50A-30-4
Group 21—Rear Differential—6150J Tractor Adjust Rear Axle Rolling Drag ................... 50A-30-11
Special Tools ...............................................50A-21-1
Specifications ..............................................50A-21-1 Group 31—Final Drives—6150J, 6170J,
Rear Differential Repair 6190J, and 6210J Tractors
Instructions ..............................................50A-21-1 Special Tools ...............................................50A-31-1
Rear Differential — Cross Sectional Specifications ..............................................50A-31-1
View .........................................................50A-21-2 Final Drive Repair Instructions ....................50A-31-2
Rear Differential — Exploded Final Drive Housing — Cross
View .........................................................50A-21-3 Sectional View .........................................50A-31-3
Remove and Install Rear Final Drive Housing — Exploded
Differential ...............................................50A-21-4 View .........................................................50A-31-4
Disassembling Rear Differential ..................50A-21-5 Removing Planetary Carrier ........................50A-31-5
Assembling Rear Differential .......................50A-21-8 Disassembling Planetary Carrier .................50A-31-6
Adjust Rear Differential Preload ................50A-21-12 Planetary Carrier — Exploded
Adjust Rear Differential Backlash ..............50A-21-13 View .........................................................50A-31-7
Assembling Planetary Carrier......................50A-31-8
Group 22—Rear Differential—6170J, 6190J, Removing Final Drive Housing to
and 6210J Tractors Axle..........................................................50A-31-8
Special Tools ...............................................50A-22-1 Disassembling and Assembling
Specifications ..............................................50A-22-1 Final Drive Housing .................................50A-31-9
General Repair Procedures........................ 50A-22-2 Disassembling and Assembling
Differential Axle........................................................50A-31-10
Cross-Sectional View ............................. 50A-22-3 Installing Final Drive Housing to
Rear Differential — Exploded Axle........................................................ 50A-31-11
View .........................................................50A-22-5 Installing Planetary Carrier ........................ 50A-31-11
Remove and Install Rear Measuring Rolling Drag .............................50A-31-13
Differential ...............................................50A-22-6 Checking Final Drive Shaft and
Disassemble........................................... 50A-22-8 Retainer .................................................50A-31-16
Assembling Rear Differential ..................... 50A-22-11
Adjust Preload...................................... 50A-22-15 Group 35—Rear Power Take-Off—6135J Tractors
Adjust Rear Differential Backlash ..............50A-22-16 Special Tools ...............................................50A-35-1
Other Material..............................................50A-35-2
Group 25—Hydraulic Pump Drive Specifications ..............................................50A-35-3
Special Tools ...............................................50A-25-1 Replacing Output Shaft Retainer.................50A-35-4
Specifications ..............................................50A-25-1 Replacing O-Ring of Reversible
Hydraulic Pump Drive—Cross- PTO .........................................................50A-35-5
Sectional View .........................................50A-25-2 Rear Power Take-Off—Exploded
View .........................................................50A-35-6
Continued on next page
TM804919 (23JAN17) 50A-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
Page Page
Rear Power Take-Off—Cross- Adjust Tapered Roller Bearing of
Sectional View .........................................50A-35-7 Bearing Support.....................................50A-36-30
Remove and Install Power Take-Off Repair Rear Power Take-Off
Clutch ......................................................50A-35-9 Solenoid Valve .......................................50A-36-31
Repair Power Take-Off Clutch .....................50A-35-9 Reconditioning Rear PTO
Reconditioning PTO Brake ........................50A-35-13 Modulating Valve ...................................50A-36-32
Power Take-Off Transmis- Reconditioning Oil Sight-Glass..................50A-36-34
sion—Cross-Sectional View ..................50A-35-14
Disassemble Power Take-Off Group 40—Monitoring Systems
Transmission .........................................50A-35-15 Replace Power Take-Off Speed
Reconditioning Output Shaft Sensor (B006) .........................................50A-40-1
(540/1000 RPM Reversible) ..................50A-35-17
Mounting Output Shaft (540/1000
RPM) .....................................................50A-35-19
Reconditioning Countershaft
(540/1000 RPM) ....................................50A-35-21
Mounting PTO Transmission .....................50A-35-22
Adjusting Output Shaft Cone
Bearing ..................................................50A-35-23
Adjusting Countershaft Cone
Bearing ..................................................50A-35-24
Installing Support and Adjusting
Cone Bearings.......................................50A-35-26
Removing PTO Modulating Valve..............50A-35-27
Reconditioning PTO Modulating
Valve ......................................................50A-35-27
Installing PTO Modulating Valve................50A-35-28
Repairing Solenoid Valve ..........................50A-35-29
Group 36—Rear Power Take-Off—6150J,
6170J, 6190J, and 6210J Tractors
Special Tools ...............................................50A-36-1
Specifications ..............................................50A-36-1
Replacing Output Shaft Seal Ring................50A-36-2
Rear PTO Clutch - Cross Sectional
View .........................................................50A-36-3
Rear PTO Clutch - Exploded View................50A-36-4
Remove Rear Power Take-Off
Clutch ......................................................50A-36-4
Disassemble, Repair, and
Assemble Rear Power Take-Off
Clutch ......................................................50A-36-6
Repair Rear Power Take-Off
Brake .....................................................50A-36-15
Install Rear Power Take-Off
Clutch ....................................................50A-36-15
Rear PTO Drive Train - Cross
Sectional View .......................................50A-36-18
Rear PTO Drive Train - Exploded
View .......................................................50A-36-19
Remove Rear Power Take-Off
Drive Train .............................................50A-36-21
Disassemble, Repair, and
Assemble Output Shaft..........................50A-36-23
Disassemble, Repair, and
Assemble Countershaft .........................50A-36-27
Install Rear Power Take-Off Drive
Train.......................................................50A-36-28
Adjust Tapered Roller Bearing of
Countershaft ..........................................50A-36-29
TM804919 (23JAN17) 50A-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
TM804919 (23JAN17) 50A-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=4
Group 05
Remove and Install Components—6135J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Front-Wheel Drive Clutch
Housing
Front-Wheel Drive Clutch Housing Torque 40 N·m
Screws (30 lb·ft)
Cover Screw Torque 32—46 N·m
(24—34 lb·ft)
Swinging Support Plug Torque 310 N·m
(225 lb·ft)
Differential Housing
Differential Housing Dowel Pins Torque 500 N·m
(365 lb·ft)
Installation Temperature -20ºC
(-4ºF)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Swinging Support Plug Torque 310 N·m
(225 lb·ft)
Final Drives
Final Drive Housing Screws Torque 260 N·m
(190 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Swinging Support Plug Torque 310 N·m
(225 lb·ft)
Power Take-off Housing
Power Take-Off Housing Screws Torque 168—252 N·m
(124—186 lb·ft)
Center Link Bracket Screws Torque 202.5—247.5 N·m
(149—182.5 lb·ft)
Swinging Support Plug Torque 310 N·m
(225 lb·ft)
LS87647,0000227 -19-26DEC16-1/1
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— Repair Technical Manual
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Remove and Install Components—6135J Tractor
Other Materials
Number Name Use
L64500 (U.S.) Loctite® 574 Sealant 50A—Drivetrain
Loctite is a trademark of Henkel Corporation
LS87647,0000223 -19-26DEC16-1/1
Remove and Install Front-Wheel Drive Clutch
Housing
1. Disconnect the battery negative cable.
2. Remove the front-wheel drive driveshaft. (See
CQ275200 —UN—06JUL06
Remove Front-Wheel Drive Driveshaft in this Section,
Group 10.)
Continued on next page LS87647,0000222 -19-26DEC16-1/2
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Remove and Install Components—6135J Tractor
3. Remove the swinging support plug (A), the pin (E),
and remove the drawbar (D).
4. Remove the drain plugs (B) and (C) and drain
transmission/hydraulic system oil into a suitable
container.
BM010766 —UN—22FEB16
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
5. Remove the cover screw (H) and remove the cover (F).
6. Disconnect the connector (G).
7. Disconnect the hydraulic lines (J).
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
8. Place a jack under the front-wheel drive clutch housing
BM010767 —UN—22FEB16
(K).
9. Remove the front-wheel drive clutch screws (I) and
remove the front-wheel drive clutch housing (K) from
below.
NOTE: Due to sealer, the housing flange will stick to the
range box even after removing the screws (I).
10. To install the front-wheel drive clutch housing (K),
follow the procedure in reverse order, observing the
following:
a. Clean sealing surfaces and coat with Loctite® 574
(L64500) sealant.
BM010768 —UN—22FEB16
b. Install the front-wheel drive clutch housing (K) with
the aid of two dowel pins.
c. Tighten the front-wheel drive clutch screws (I) to
specification:
Specification
Front-Wheel Drive Clutch
Screws (I)—Torque........................................................................40 N·m
(30 lb·ft) A—Swinging Support Plug G—Connector
B—Drain Plug H—Cover Screw
d. Tighten the cover screw (H) to specification: C—Drain Plug I— Front-Wheel Drive Clutch
D—Drawbar Screws (12 used)
Specification E—Pin J— Hydraulic Lines
Cover Screw—Torque........................................................... 32—46 N·m F— Cover K—Front-Wheel Drive Clutch
(24—34 lb·ft) Housing
e. Tighten the swinging support plug to specification:
Specification g. Add oil to the transmission/hydraulic system. After,
Swinging Support check the oil level.
Plug—Torque...............................................................................310 N·m
(225 lb·ft)
f. Install the front-wheel drive driveshaft. (See Install
Front-Wheel Drive Driveshaft in this Section, Group
10.)
Loctite is a trademark of Henkel Corporation
LS87647,0000222 -19-26DEC16-2/2
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— Repair Technical Manual
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Remove and Install Components—6135J Tractor
Remove and Install Drivetrain
1. Disconnect the battery negative cable.
2. Remove both rear wheels. (See Remove and Install
Front and Rear Wheels in Section 80, Group 15.)
CQ275200 —UN—06JUL06
3. Remove the fuel tank. (See Remove and Install Fuel
Tank in Section 30, Group 10.)
4. Remove the front-wheel drive driveshaft. (See
Remove Front-Wheel Drive Driveshaft in this Section,
Group 10.)
LS87647,0000224 -19-23JAN17-1/17
5. Disconnect the clutch cable (F) from the transmission.
6. Remove the swinging support plug (A) and pin (E).
7. Remove the drawbar (D).
8. Place a suitable container under the drain plugs (B)
BM010769 —UN—23FEB16
and (C).
9. Remove the drain plugs (B) and (C) and drain the
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug F— Clutch Cable
Continued on next page BM010766 —UN—22FEB16
LS87647,0000224 -19-23JAN17-2/17
TM804919 (23JAN17) 50A-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
10. Connect the supports (D) of the JT05724 tractor
splitting stand (A) on both sides of the main frame.
Also install two wooden blocks (E) between frame and
tractor splitting stand (A).
11. Place the JT05723 tractor splitting stand (B) under
LX1027067 —UN—29AUG01
transmission. Adjust supports so that front support (C)
sustains the front-wheel drive clutch and rear support
sustains the power take-off housing.
12. To attach rear support of JT05723 on the power
take-off housing, install the dealer-fabricated DFLX1
- Adapter Strut (F).
IMPORTANT: When selecting tool, make sure that you
select high-elasticity screws. When installing
adapter strut, use DIN6918 washers on the inner
side. Use washers with an inclination of 8%.
LX1027068 —UN—29AUG01
A—JT05724 Tractor Splitting D—Supports of JT05724
Stand E—Wooden Blocks (2 used)
B—JT05723 Tractor Splitting F— Dealer-Fabricated Adapter
Stand Strut
C—Front Support of JT05723
LS87647,0000224 -19-23JAN17-3/17
13. Remove the two screws from the top of the cab roof
and install the dealer-fabricated Suspension Eyes for
Operator's Cab (B).
14. Suspend the cab with a suitable hoist using the JDG23
lifting sling (A).
LX1027069 —UN—29AUG01
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab
Continued on next page LS87647,0000224 -19-23JAN17-4/17
TM804919 (23JAN17) 50A-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
15. Loosen the front cab mounting screws (A) but do not
remove them.
NOTE: To access the front cab mounting screws,
remove the floor mat.
LX1027070 —UN—29AUG01
A—Front Cab Mounting Screws
(2 used)
Inside of the Cab
LS87647,0000224 -19-23JAN17-5/17
16. Remove the rear cab mounting screws (A).
17. To facilitate the following procedures you can now lift
off the cab by some centimeters on the rear side.
IMPORTANT: While doing so, make sure that none
LX1027072 —UN—29AUG01
of the components remain connected.
A—Rear Cab Mounting Screws
(2 used)
Rear of the Cab
LS87647,0000224 -19-23JAN17-6/17
18. Remove the cover and disconnect the two connectors
(A).
A—Connectors
LX1027079 —UN—03SEP01
Continued on next page LS87647,0000224 -19-23JAN17-7/17
TM804919 (23JAN17) 50A-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
19. Disconnect the differential lock solenoid connector (A)
and power take-off solenoid connector (B).
A—Differential Lock Solenoid B—Power Take-off Solenoid
Connector Connector
CQ170650 —UN—09DEC98
LS87647,0000224 -19-23JAN17-8/17
20. Disconnect the load sense hose (A) and pressure
hose (B).
21. Disconnect the bowden cables (C) from the selective
control valves.
CQ248860 —UN—09AUG05
A—Load Sense Hose B—Pressure Hose
LS87647,0000224 -19-23JAN17-9/17
22. Identify, mark, and disconnect all transmission control
bowden cables.
23. Disconnect the park brake cable from the lever.
CQ257080 —UN—08NOV05
Continued on next page LS87647,0000224 -19-23JAN17-10/17
TM804919 (23JAN17) 50A-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
24. Disconnect the brake hoses (B) and remove the
bracket (A).
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
CQ257200 —UN—16NOV05
25. Release brake lines from clamps on the main frame.
A—Bracket B—Brake Hoses
LS87647,0000224 -19-23JAN17-11/17
26. Disconnect the hoses (A) from the accumulator (B).
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
LX1020889 —UN—19JUN98
A—Hoses B—Accumulator
LS87647,0000224 -19-23JAN17-12/17
27. Disconnect the return hose (A) and hose (B). Remove
the bracket screws.
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
LX1027874 —UN—03SEP01
A—Return Hose B—Hose
Continued on next page LS87647,0000224 -19-23JAN17-13/17
TM804919 (23JAN17) 50A-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
28. Disconnect the oil cooler hoses (A).
IMPORTANT: Replace the retaining clip every time
you disconnect a hydraulic hose with a quick
coupler. Once clips are installed, check that
they are seated correctly. The bent ends of
CQ249050 —UN—07SEP05
clips must be almost touching. If they are
not, the coupler may come adrift.
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
A—Oil Cooler Hoses
LS87647,0000224 -19-23JAN17-14/17
29. Install the KJD10169B dowel pin extractor tool and
remove the differential housing dowel pins (A).
CAUTION: After this step, do not execute any
task between the main frame and transmission
LX1027876 —UN—03SEP01
assembly or under tractor.
IMPORTANT: Before doing so, make sure that the
supports are firmly installed.
A—Differential Housing Dowel
Pins (4 used)
LS87647,0000224 -19-23JAN17-15/17
30. Remove the entire assembly as shown.
IMPORTANT: Observe any additional equipment
installed. Take care to avoid that hoses,
wires, or cables remain attached.
LX1027877 —UN—03SEP01
NOTE: This task requires several assistants.
31. To install the drivetrain, follow the procedure in reverse
order, observing the following:
Continued on next page LS87647,0000224 -19-23JAN17-16/17
TM804919 (23JAN17) 50A-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Remove and Install Components—6135J Tractor
a. Move engine driveshaft flange (A) onto the
transmission input shaft. To allow the mating of the
grooves, use the JDE83 turning tool.
b. Tighten the differential housing dowel pins to
specification:
LX1027878 —UN—03SEP01
Specification
Differential Housing
Dowel Pins—Torque....................................................................500 N·m
(365 lb·ft)
NOTE: To facilitate the installation, cool down
the differential housing dowel pins to a
temperature of -20ºC (-4ºF).
c. Tighten the front and rear cab mounting screws to A—Engine Driveshaft Flange
specification:
Specification
Front Cab Mounting
f. Install the front-wheel drive driveshaft. (See Install
Screws—Torque..........................................................................220 N·m
Front-Wheel Drive Driveshaft in this Section, Group
(160 lb·ft)
10.)
Rear Cab Mounting g. Install the rear wheels. (See Remove and Install
Screws—Torque..........................................................................220 N·m Front and Rear Wheels in Section 80, Group 15.)
(160 lb·ft)
h. Adjust the gear-shift and range-shift cables. (See
d. Tighten the swinging support plug to specification: Adjust Gear-Shift and Range-Shift Cables in Section
Specification 50B, Group 10.)
Swinging Support
i. Adjust the clutch pedal. (See Adjusting Clutch
Plug—Torque...............................................................................310 N·m
Pedal in Section 50B, Group 10.)
(225 N·m)
j. Adjust the forward/reverse control cable. (See
e. Install all bowden cables, wiring harnesses, and Adjusting Forward/Reverse Cable in Section 50B,
hydraulic hoses observing the following: Group 10.)
• Make sure that the components are free of tension k. Bleed the brakes. (See Bleeding Brakes without Air
• Make sure that the components do not touch any Brakes in Section 60B, Group 10.)
moving part
• Make sure that the components are not bent or l. Check the neutral start system. (See Check
compressed Neutral Start System—PowrQuad™ Transmission
• Make sure that the components do not suffer in Section 10, Group 15.)
friction from other components
m. Check all functions and correct all faults. Refer to
Diagnostic Technical Manual.
LS87647,0000224 -19-23JAN17-17/17
Remove and Install Final Drive
1. Disconnect battery negative terminal.
CQ275200 —UN—06JUL06
Continued on next page LS87647,0000225 -19-23JAN17-1/11
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— Repair Technical Manual
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Remove and Install Components—6135J Tractor
2. Remove the swinging support plug (A) and pin (E).
3. Remove the drawbar (D).
4. Place a suitable container under the drain plugs (B)
and (C).
BM010766 —UN—22FEB16
5. Remove the drain plugs (B) and (C) and drain the
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug
LS87647,0000225 -19-23JAN17-2/11
6. Lift the tractor and firmly support it using the JT05725
universal support stand (A).
7. Remove the corresponding rear wheel. (See Remove
and Install Front and Rear Wheels in Section 80,
Group 15.)
LX002438 —UN—08NOV94
A—JT05725 Universal Support
Stand
LS87647,0000225 -19-23JAN17-3/11
8. Remove the hydraulic oil filter bracket (A), stabilizer
bar bracket (B) and lift cylinder pin (C).
9. Support or suspend the cab using one of the following
methods:
CQ256300 —UN—02NOV05
A—Hydraulic Oil Filter Bracket C—Lift Cylinder Pin
B—Stabilizer Bar Bracket
Continued on next page LS87647,0000225 -19-23JAN17-4/11
TM804919 (23JAN17) 50A-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=317
Remove and Install Components—6135J Tractor
a. Remove the two screws from the top of the cab
roof and install the dealer-fabricated Suspension
Eyes for Operator’s Cab (B). Suspend the cab with
a suitable hoist using the JDG23 lifting sling (A).
LX1027069 —UN—29AUG01
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab
LS87647,0000225 -19-23JAN17-5/11
b. Support the cab frame using a wooden block or an
appropriate support.
LX1017821 —UN—04NOV97
Continued on next page LS87647,0000225 -19-23JAN17-6/11
TM804919 (23JAN17) 50A-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=318
Remove and Install Components—6135J Tractor
10. Loosen the front cab mounting screws (A).
11. Remove the rear cab mounting screws (B).
A—Front Cab Mounting Screws B—Rear Cab Mounting Screws
CQ294256 —UN—20MAR13
CQ294257 —UN—20MAR13
LS87647,0000225 -19-23JAN17-7/11
12. To attach the D05007ST rear tractor universal
splitting stand (A) on the final drive housing, use the
dealer-fabricated Holding Tool (B).
A—D05007ST Rear Tractor B—Dealer-Fabricated Holding
Universal Splitting Stand Tool
LX007395 —UN—10NOV94
Continued on next page LS87647,0000225 -19-23JAN17-8/11
TM804919 (23JAN17) 50A-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=319
Remove and Install Components—6135J Tractor
13. Remove the final drive housing screws and remove
the final drive housing.
IMPORTANT: While removing take care to avoid final
drive shaft and brake disk falling down.
LX1020618 —UN—19JUN98
NOTE: Collect the oil as it comes out.
14. Remove the final drive shaft and brake disk.
15. To install the final drive housing, follow the procedure
in reverse order, observing the following:
a. Make sure that the brake piston is correctly in
contact with the differential housing.
LS87647,0000225 -19-23JAN17-9/11
b. Install the brake disk (A) so that the bore (see the
arrow) is above the final drive shaft.
c. Clean the sealing surfaces and coat with Loctite®
574 (L64500) sealant.
d. Tighten the final drive housing screws to
LX004084 —UN—14SEP94
specification:
Specification
Final Drive Housing
Screws—Torque..........................................................................260 N·m
(190 lb·ft)
e. Tighten the front and rear cab mounting screws to
specification:
Specification A—Brake Disk
Front Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft) Specification
Rear Cab Mounting Swinging Support
Screws—Torque..........................................................................220 N·m Plug—Torque...............................................................................310 N·m
(160 lb·ft) (225 lb·ft)
f. Tighten the swinging support plug to specification:
Loctite is a trademark of Henkel Corporation
LS87647,0000225 -19-23JAN17-10/11
g. Lubricate the rear axle bearings.
h. Install the rear wheel. (See Remove and Install
Front and Rear Wheels in Section 80, Group 15.)
i. Bleed the brakes. (See Bleeding Brakes without Air
Brakes in Section 60B, Group 10.)
LX002183 —UN—08NOV94
j. Check all functions and faults. Refer to Diagnostic
Technical Manual.
LS87647,0000225 -19-23JAN17-11/11
TM804919 (23JAN17) 50A-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=320
Remove and Install Components—6135J Tractor
Remove and Install Power Take-Off Housing
1. Disconnect the battery negative cable.
CQ275200 —UN—06JUL06
LS87647,0000226 -19-18APR16-1/8
2. Remove the swinging support plug (A), pin (E), and
remove the drawbar (D).
3. Place a suitable container under the drain plugs (B)
and (C).
NOTE: See the transmission/hydraulic oil system capacity.
BM010766 —UN—22FEB16
(See Capacities, in Section 10, Group 05.)
4. Remove the drain plugs (B) and (C) and drain the
transmission/hydraulic system oil.
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug
LS87647,0000226 -19-18APR16-2/8
5. Remove the center link (A).
A—Center Link
CQ249410 —UN—17AUG05
Continued on next page LS87647,0000226 -19-18APR16-3/8
TM804919 (23JAN17) 50A-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=321
Remove and Install Components—6135J Tractor
6. Disconnect the connector (B).
7. Disconnect the hydraulic hose (A).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
CQ249420 —UN—17AUG05
A—Hydraulic Hose B—Connector
LS87647,0000226 -19-18APR16-4/8
8. Disconnect the connector (A).
A—Connector
BM010859 —UN—18APR16
Tractor Without PTO Reversible Shaft
Tractor With PTO Reversible Shaft BM010765 —UN—22FEB16
Continued on next page LS87647,0000226 -19-18APR16-5/8
TM804919 (23JAN17) 50A-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=322
Remove and Install Components—6135J Tractor
9. Remove power take-off input shaft (B) from the power
take-off housing using KJD10173 hydraulic pump
driveshaft puller (A).
A—KJD10173 Hydraulic Pump B—Power Take-Off Input Shaft
Driveshaft Puller
LX1020623 —UN—19JUN98
LS87647,0000226 -19-18APR16-6/8
10. Attach the center link bracket (A) on a suitable hoist.
11. Remove the power take-off housing screws (B).
12. Remove the upper center link bracket screws (C).
LX1020624 —UN—19JUN98
A—Center Link Bracket C—Center Link Bracket Screws
B—Power Take-Off Housing (3 used)
Screws (10 used)
LS87647,0000226 -19-18APR16-7/8
13. To align the power take-off housing horizontally,
introduce a tube (A) on the power take-off shaft.
14. Slowly move the power take-off housing backward until
it separates completely from the differential housing.
LX1020625 —UN—19JUN98
15. To install the power take-off housing, follow the
procedure in reverse order, observe the following:
• Clean sealing surfaces thoroughly and apply
Loctite® 574 (L64500) sealant.
• Tighten the power take-off housing screws to
specification:
Specification
Power Take-Off Housing
Screws—Torque................................................................ 168—252 N·m A—Tube
(124—186 lb·ft)
• Tighten the center link bracket screws to
specification: Specification
Swinging Support
Specification
Plug—Torque...............................................................................310 N·m
Center Link Bracket
(225 lb·ft)
Screws—Torque.......................................................... 202.5—247.5 N·m
(149—182.5 lb·ft) • Add transmission/hydraulic oil. After, check oil level.
• Tighten the swinging support plug to specification:
Loctite is a trademark of Henkel Corporation
LS87647,0000226 -19-18APR16-8/8
TM804919 (23JAN17) 50A-05-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=323
Remove and Install Components—6135J Tractor
Remove and Install Differential Housing 9. Remove the lift cylinders. (See Remove Lift Cylinders
1. Remove the drivetrain. (See Remove and Install in Section 70A, Group 20.)
Drivetrain in this Group.) 10. Remove the selective control valves. (See Remove
2. Remove the transmission. (See Remove and Install Selective Control Valves (SCV) in Section 70A, Group
PowrQuad™ Housing in Section 50B, Group 05.) 25.)
3. Remove the range box. (SeeRemove and Install 11. To install the differential housing, follow the procedure
Range Box in Section 50B, Group 20.) in reverse order, observing the following:
4. Remove the final drives. (See Remove and Install a. Install the selective control valves. (See Install
Final Drive in this Group.) Selective Control Valves (SCV) in Section 70A,
Group 25.)
CAUTION: When removing the first final drive b. Install the lift cylinder. (See Install Lift Cylinders in
housing remember to support the other final Section 70A, Group 20.)
drive housing (on the opposite side).
c. For the PC hydraulic system, install the mounting
5. Remove the power take-off housing. (See Remove plate. (See Install Mounting Plate in Section 70A,
and Install Power Take-Off Housing in this Group.) Group 10.)
6. Remove the hydraulic pump: d. For PFC hydraulic system, install the charge pump.
(See Install Charge Pump in Section 70B, Group 10.)
• For the PC hydraulic system, see Remove Hydraulic
Pump in Section 70A, Group 10. e. Install the hydraulic pump:
• For the PFC hydraulic system, see Remove • For the PC hydraulic system, see Install Hydraulic
Hydraulic Pump in Section 70B, Group 10. Pump in Section 70A, Group 10
7. For the PC hydraulic system, remove the mounting • For the PFC hydraulic system, see Install
plate. (See Remove Mounting Plate in Section 70A, Hydraulic Pump in Section 70B, Group 10
Group 10.) f. Check all functions and correct all faults. Refer to
8. For the PFC hydraulic system, remove the charge Diagnostic Technical Manual.
pump. (See Remove and Install Charge Pump in
Section 70B, Group 10.)
GE12815,00000EB -19-21JAN17-1/1
TM804919 (23JAN17) 50A-05-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=324
Group 06
Remove and Install Components—6150J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Front-Wheel Drive Clutch
Housing
Front-Wheel Drive Clutch Housing Torque 70—114 N·m
Screws (51.5—84 lb·ft)
Differential Housing
Main Frame Screws Torque 472.5—577.5 N·m
(348.5—426 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Support Screws Torque 220 N·m
(160 lb·ft)
Final Drives
Final Drive Housing Screws Torque 248—372 N·m
(183—274 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Support Screws Torque 220 N·m
(160 lb·ft)
Power Take-off Housing
Power Take-off Housing Screws Torque 180—270 N·m
(133—200 lb·ft)
LS87647,000022F -19-26DEC16-1/1
Other Materials
Number Name Use
L64500 (U.S.) Loctite® 574 Sealant 50A—Drivetrain
Loctite is a trademark of Henkel Corporation
LS87647,0000223 -19-26DEC16-1/1
TM804919 (23JAN17) 50A-06-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=325
Remove and Install Components—6150J Tractor
Remove and Install Front-Wheel Drive Clutch
Housing
1. Disconnect the battery negative cable.
2. Remove the front-wheel drive driveshaft. (See
CQ275200 —UN—06JUL06
Remove Front-Wheel Drive Driveshaft in this Section,
Group 10.)
LS87647,0000228 -19-26DEC16-1/2
3. Remove the swinging support plug (L), the pin (D),
and remove the drawbar (F).
4. Remove the screw (B) and remove the cover (A).
5. Disconnect the connector (G).
BM010745 —UN—18APR16
6. Remove the drain plugs (K) and (C) and drain oil into
a suitable container.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
7. Disconnect the hydraulic line (I).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
8. Place a jack under front-wheel drive clutch housing (J).
9. Remove the front-wheel drive clutch housing screws
RW21102 —UN—25JUN92
(H) and remove front-wheel drive clutch housing (J)
from below.
NOTE: Due to sealer, housing flange will stick to the
range box even after removing the front-wheel
drive clutch housing screws (H).
10. To install the front-wheel drive clutch housing (J), follow
the procedure in reverse order, observing the following:
A—Cover H—Front-Wheel Drive Clutch
a. Clean sealing surfaces and coat with Loctite® 574 B—Screw Housing Screws (12 used)
(L64500) sealant. C—Drain Plug I— Hydraulic Line
D—Pin J— Front-Wheel Drive Clutch
b. Install the front-wheel drive clutch housing with the F— Drawbar Housing
G—Connector K—Drain Plug
aid of two dowel pins. L— Swinging Support Plug
c. Tighten the front-wheel drive clutch housing screws
to specification:
Specification
d. Add oil to the transmission/hydraulic system. After,
Front-Wheel Drive
check the oil level.
Clutch Housing
Screws—Torque.................................................................. 70—114 N·m
(51.5—84 lb·ft)
Loctite is a trademark of Henkel Corporation
LS87647,0000228 -19-26DEC16-2/2
TM804919 (23JAN17) 50A-06-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=326
Remove and Install Components—6150J Tractor
Remove and Install Drivetrain
1. Disconnect the battery negative cable.
2. Remove both rear wheels. (See Remove and Install
Front and Rear Wheels in Section 80, Group 15).
CQ275200 —UN—06JUL06
3. Remove the fuel tank. (See Remove and Install Fuel
Tank in Section 30, Group 10.)
4. Remove the front-wheel drive driveshaft. (See
Remove Front-Wheel Drive Driveshaft in this Section,
Group 10.)
LS87647,0000229 -19-23JAN17-1/17
5. Disconnect the clutch cable (F) from the transmission.
6. Remove the swinging support plug (A), pin (E), and
remove the drawbar (D).
7. Place a suitable container under the plugs (B) and (C).
BM010769 —UN—23FEB16
8. Remove the drain plugs (B) and (C) and drain the
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug F— Clutch Cable
BM010770 —UN—23FEB16
Continued on next page LS87647,0000229 -19-23JAN17-2/17
TM804919 (23JAN17) 50A-06-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=327
Remove and Install Components—6150J Tractor
9. Connect the supports (D) of the JT05724 tractor
splitting stand (A) on both sides of the main frame.
Also install two wooden blocks (E) between the frame
and tractor splitting stand (A).
10. Place the JT05723 tractor splitting stand (B) under
LX1027067 —UN—29AUG01
transmission. Adjust supports so that front support (C)
sustains the front-wheel drive clutch housing and rear
support sustains the power take-off housing.
11. To attach rear support of JT05723 on the power
take-off housing, install the dealer-fabricated DFLX1
- Adapter Strut (F).
IMPORTANT: When selecting tool, make sure that
you select high-elasticity screws. When
installing adapter bracket, use DIN6918
washers on the inner side. Washers must
have an inclination of 8%.
LX1027068 —UN—29AUG01
A—JT05724 Tractor Splitting D—Supports of JT05724
Stand E—Wooden Blocks (2 used)
B—JT05723 Tractor Splitting F— Dealer-Fabricated Adapter
Stand Strut
C—Front Support of JT05723
LS87647,0000229 -19-23JAN17-3/17
12. Remove the two screws from the top of the cab roof
and install the dealer-fabricated Suspension Eyes for
Operator's Cab (B).
A—JDG23 Lifting Sling B—Dealer-Fabricated
LX1027069 —UN—29AUG01
Suspension Eyes for
Operator’s Cab
Continued on next page LS87647,0000229 -19-23JAN17-4/17
TM804919 (23JAN17) 50A-06-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=328
Remove and Install Components—6150J Tractor
13. Loosen the front cab mounting screws (A) but do not
remove them.
NOTE: To access the front cab mounting screws,
remove the floor mat.
LX1027070 —UN—29AUG01
A—Front Cab Mounting Screws
(2 used)
Inside the Cab
LS87647,0000229 -19-23JAN17-5/17
14. Remove the rear cab mounting screws (A).
15. To facilitate the following steps, you can now lift off the
cab by some centimeters on the rear side.
IMPORTANT: While doing so, make sure that none
LX1027072 —UN—29AUG01
of the components remain connected.
A—Rear Cab Mounting Screws
(2 used)
Rear of the Cab
LS87647,0000229 -19-23JAN17-6/17
16. Remove the cover (A) and disconnect the connectors
(B).
NOTE: Identify and mark the connectors before
disconnecting them.
CQ294255 —UN—20MAR13
A—Cover B—Connectors
Continued on next page LS87647,0000229 -19-23JAN17-7/17
TM804919 (23JAN17) 50A-06-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=329
Remove and Install Components—6150J Tractor
17. Disconnect the differential lock solenoid connector (A)
and power take-off solenoid connector (B).
A—Differential Lock Solenoid B—Power Take-off Solenoid
Connector Connector
CQ294254 —UN—20MAR13
LS87647,0000229 -19-23JAN17-8/17
18. Disconnect the load sense hose (A) and pressure
hose (B).
19. Disconnect bowden cables (C) from selective control
valves.
CQ248860 —UN—09AUG05
A—Load Sense Hose C—Bowden Cables
B—Pressure Hose
LS87647,0000229 -19-23JAN17-9/17
20. Identify, mark, and disconnect all transmission control
bowden cables.
CQ257080 —UN—08NOV05
Continued on next page LS87647,0000229 -19-23JAN17-10/17
TM804919 (23JAN17) 50A-06-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=330
Remove and Install Components—6150J Tractor
21. Disconnect the brake hoses (B).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
CQ257200 —UN—16NOV05
22. Remove the bracket (A).
23. Release the brake lines from clamps on the main
frame.
A—Bracket B—Brake Hoses
LS87647,0000229 -19-23JAN17-11/17
24. Disconnect the hoses (A) from the accumulator (B).
A—Hoses B—Accumulator
LX1020889 —UN—19JUN98
LS87647,0000229 -19-23JAN17-12/17
25. Disconnect return hose (A) and hose (B). Remove the
bracket screws.
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
LX1027874 —UN—03SEP01
A—Return Hose B—Hose
Continued on next page LS87647,0000229 -19-23JAN17-13/17
TM804919 (23JAN17) 50A-06-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=331
Remove and Install Components—6150J Tractor
26. Disconnect the oil cooler hoses (A).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
CQ249050 —UN—07SEP05
IMPORTANT: Replace the retaining clip every time
you disconnect a hydraulic hose with a quick
coupler. Once clips are installed, check that
they are seated correctly. The bent ends of
clips must be almost touching. If they are
not, the coupler may come adrift.
A—Oil Cooler Hoses
LS87647,0000229 -19-23JAN17-14/17
27. Remove the main frame screws (A) using JDG749
drive extension (B) and JDG750 swivel socket (C).
CAUTION: After this step, do not execute any
task between the main frame and transmission
assembly or under tractor.
LX006020 —UN—30OCT95
IMPORTANT: Before doing so, make sure that the
supports are firmly installed.
A—Main Frame Screws (8
used)
LS87647,0000229 -19-23JAN17-15/17
28. Remove the entire assembly as shown.
IMPORTANT: Observe any additional equipment
installed. Take care to avoid that hoses,
wires, or cables remain attached.
LX1027877 —UN—03SEP01
NOTE: This task requires several assistants.
29. To install the drivetrain, follow the procedure in reverse
order, observing the following:
Continued on next page LS87647,0000229 -19-23JAN17-16/17
TM804919 (23JAN17) 50A-06-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=332
Remove and Install Components—6150J Tractor
a. Move engine driveshaft flange (A) onto the
transmission input shaft. To allow the mating of the
grooves, use the JDE83 turning tool.
b. Tighten the main frame screws to specification:
LX1027878 —UN—03SEP01
Specification
Main Frame
Screws—Torque.......................................................... 472.5—577.5 N·m
(348.5—426 lb·ft)
c. Tighten the front and rear cab mounting screws to
specification:
Specification
Front Cab Mounting
Screws—Torque..........................................................................220 N·m A—Engine Driveshaft Flange
(160 lb·ft)
Rear Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
g. Adjust the gear-shift and range-shift cables. (See
Adjust Gear-Shift and Range-Shift Cables in Section
d. Install all bowden cables, wiring harnesses, and 50B, Group 10.)
hydraulic hoses observing the following:
h. Adjust the clutch pedal. (See Adjusting Clutch
• Make sure that the components are free of tension Pedal in Section 50B, Group 10.)
• Make sure that the components do not touch any i. Adjust the forward/reverse control cable. (See
moving part
Adjusting Forward/Reverse Cable in Section 50B,
• Make sure that the components are not bent or
Group 10.)
compressed
• Make sure that the components do not suffer j. Bleed the brakes. (See Bleeding Brakes without Air
friction from other components Brakes in Section 60B, Group 10.)
e. Install the front-wheel drive driveshaft. (See Install k. Check the neutral start system. (See Check
Front-Wheel Drive Driveshaft in this Section, Group Neutral Start System—PowrQuad™ Transmission
10.) in Section 10, Group 15.)
f. Install the rear wheels. (See Remove and Install l. Check all functions and correct all faults. Refer to
Front and Rear Wheels in Section 80, Group 15.) Diagnostic Technical Manual.
LS87647,0000229 -19-23JAN17-17/17
Remove and Install Final Drive
1. Disconnect the battery negative cable.
CQ275200 —UN—06JUL06
Continued on next page LS87647,000022A -19-23JAN17-1/10
TM804919 (23JAN17) 50A-06-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=333
Remove and Install Components—6150J Tractor
2. Remove the swinging support plug (A), pin (E), and
remove the drawbar (D).
3. Place a suitable container under the drain plugs (B)
and (C).
4. Remove the drain plugs (B) and (C) and drain the
BM010770 —UN—23FEB16
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug
LS87647,000022A -19-23JAN17-2/10
5. Lift the tractor and firmly support it using the JT05725
universal support stand (A).
6. Remove the corresponding rear wheel. (See Remove
and Install Front and Rear Wheels in Section 80,
Group 15.)
LX002438 —UN—08NOV94
A—JT05725 Universal Support
Stand
LS87647,000022A -19-23JAN17-3/10
7. For right-hand final drive, remove the hydraulic oil filter
bracket (A).
8. Remove the stabilizer bar bracket (B).
9. Remove the lift cylinder pin (C).
CQ256300 —UN—02NOV05
10. Support or suspend the cab using one of the following
methods:
A—Hydraulic Oil Filter Bracket C—Lift Cylinder Pin
B—Stabilizer Bar Bracket
Continued on next page LS87647,000022A -19-23JAN17-4/10
TM804919 (23JAN17) 50A-06-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=334
Remove and Install Components—6150J Tractor
a. Remove the two screws from the top of the cab
roof and install the dealer-fabricated Suspension
Eyes for Operator’s Cab (B). Suspend the cab with
a suitable hoist using the JDG23 lifting sling (A).
LX1027069 —UN—29AUG01
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab
LS87647,000022A -19-23JAN17-5/10
b. Support the cab frame using a wooden block or an
appropriate support.
LX1017821 —UN—04NOV97
Continued on next page LS87647,000022A -19-23JAN17-6/10
TM804919 (23JAN17) 50A-06-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=335
Remove and Install Components—6150J Tractor
11. Loosen the front cab mounting screws (A).
12. Remove the rear cab mounting screws (B).
A—Front Cab Mounting Screws B—Rear Cab Mounting Screws
CQ294256 —UN—20MAR13
CQ294257 —UN—20MAR13
LS87647,000022A -19-23JAN17-7/10
13. To attach D05007ST rear tractor universal splitting
stand (A) on the final drive housing, use the
dealer-fabricated Holding Tool (B).
14. Disconnect the hydraulic line (D) on both final drives.
15. Remove the final drive housing screws (C) and
CQ265940 —UN—31MAR06
remove the final drive housing.
IMPORTANT: Take care to avoid the final drive shaft
and brake disk falling down.
NOTE: Collect the oil as it comes out.
16. Remove the final drive shaft and brake disk.
17. To install the final drive housing, follow the procedure
in reverse order, observing the following:
A—D05007ST Rear Tractor C—Final Drive Housing Screws
Universal Splitting Stand (12 used)
BM011250 —UN—26DEC16
B—Dealer-Fabricated Holding D—Hydraulic Line
Tool
Continued on next page LS87647,000022A -19-23JAN17-8/10
TM804919 (23JAN17) 50A-06-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=336
Remove and Install Components—6150J Tractor
a. Make sure that the ring gear is in the shown position,
with the groove pointing to the differential housing.
b. Make sure that the brake piston is correctly in
contact with the differential housing.
c. Clean the sealing surfaces and coat with Loctite®
LX012308 —UN—19JAN96
574 (L64500) sealant.
d. Tighten the final drive housing screws to
specification:
Specification
Final Drive Housing
Screws—Torque................................................................ 248—372 N·m
(183—274 lb·ft)
e. Tighten the front and rear cab mounting screws to Rear Cab Mounting
specification: Screws—Torque..........................................................................220 N·m
(160 lb·ft)
Specification
Front Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
Loctite is a trademark of Henkel Corporation
LS87647,000022A -19-23JAN17-9/10
f. Lubricate the rear axle bearings.
g. Install the rear wheel. (See Remove and Install
Front and Rear Wheels in Section 80, Group 15.)
h. Bleed the brakes. (See Bleeding Brakes without Air
Brakes in Section 60B, Group 10.)
LX002183 —UN—08NOV94
i. Check all functions and faults. Refer to Diagnostic
Technical Manual.
LS87647,000022A -19-23JAN17-10/10
Remove and Install Power Take-Off Housing
1. Disconnect the battery negative cable.
CQ275200 —UN—06JUL06
Continued on next page LS87647,000022C -19-20APR16-1/6
TM804919 (23JAN17) 50A-06-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=337
Remove and Install Components—6150J Tractor
2. Remove the swinging support plug (A), pin (E), and
remove the drawbar (D).
3. Place a suitable container under the drain plugs (B)
and (C).
4. Remove the drain plugs (B) and (C) and drain the
BM010770 —UN—23FEB16
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Swinging Support Plug D—Drawbar
B—Drain Plug E—Pin
C—Drain Plug
LS87647,000022C -19-20APR16-2/6
5. Remove the center link (A).
A—Center Link
CQ249410 —UN—17AUG05
LS87647,000022C -19-20APR16-3/6
6. Disconnect the connector (B).
7. Disconnect the hydraulic hose (A).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
CQ249420 —UN—17AUG05
A—Hydraulic Hose B—Connector
Continued on next page LS87647,000022C -19-20APR16-4/6
TM804919 (23JAN17) 50A-06-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=338
Remove and Install Components—6150J Tractor
8. Disconnect the connector (A).
A—Connector
BM010765 —UN—22FEB16
LS87647,000022C -19-20APR16-5/6
9. Attach the center link bracket (A) on a suitable hoist.
10. Remove the power take-off housing screws (B).
11. Remove the upper center link bracket screws (D).
12. To align the power take-off housing horizontally,
introduce a tube (C) onto the power take-off shaft.
13. Slowly move the power take-off housing backward until
it separates completely from the differential housing.
IMPORTANT: Take care not to damage the power
take-off input shaft.
14. To install the power take-off housing, follow the
procedure in reverse order, observe the following:
a. Thoroughly clean sealing surfaces and apply
Loctite® 574 (L64500) sealant.
CQ282977 —UN—04AUG09
b. Tighten the power take-off housing screws to
specification:
Specification
Power Take-Off Housing
Screws—Torque................................................................ 180—270 N·m
(133—200 lb·ft)
c. Add transmission/hydraulic oil. After, check oil level.
A—Center Link Bracket C—Tube
B—Power Take-Off Housing D—Center Link Bracket Screws
Screws (10 used) (2 used)
Loctite is a trademark of Henkel Corporation
LS87647,000022C -19-20APR16-6/6
TM804919 (23JAN17) 50A-06-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=339
Remove and Install Components—6150J Tractor
Remove and Install Differential Housing 8. Remove the selective control valves. (See Remove
1. Remove the transmission. (See Remove and Install Selective Control Valves (SCV) in Section 70B, Group
PowrQuad™ Housing in Section 50B, Group 05.) 25.)
2. Remove the range box. (See Remove and Install 9. To install the differential housing, follow the procedure
Range Box in Section 50B, Group 20.) in reverse order, observing the following:
3. Remove the final drives. (See Remove and Install a. Install the selective control valves. (See Install
Final Drive in this Group.) Selective Control Valves (SCV) in Section 70B,
Group 25.)
CAUTION: When removing the first final drive b. Install the lift cylinder. (See Install Lift Cylinders in
housing remember to sustain other final drive Section 70B, Group 20.)
housing (on the opposite side).
c. Install the charge pump. (See Install Charge Pump
4. Remove the power take-off housing. (See Remove in Section 70B, Group 10.)
and Install Power Take-Off Housing in this Group.) d. Install the hydraulic pump. (See Install Hydraulic
5. Remove the hydraulic pump. (See Remove Hydraulic Pump in Section 70B, Group 10.)
Pump in Section 70B, Group 10.) e. Check all functions and correct all faults. Refer to
6. Remove the charge pump. (See Remove and Install Diagnostic Technical Manual.
Charge Pump in Section 70B, Group 10.)
7. Remove the lift cylinders. (See Remove Lift Cylinders
in Section 70B, Group 20.)
LS87647,000056A -19-26DEC16-1/1
TM804919 (23JAN17) 50A-06-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=340
Group 07
Remove and Install Components—6170J, 6190J, and 6210J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Front-Wheel Drive Clutch
Housing
Front-Wheel Drive Clutch Housing Torque 70—114 N·m
Screws (51.5—84 lb·ft)
Plate Screws Torque 56—84 N·m
(41.5—62 lb·ft)
Differential Housing
Main Frame Screws Torque 472.5—577.5 N·m
(348.5—426 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Plate Screws Torque 56—84 N·m
(41.5—62 lb·ft)
Final Drive
Final Drive Housing Screws Torque 248—372 N·m
(183—274 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Plate Screws Torque 56—84 N·m
(41.5—62 lb·ft)
Power Take-off Housing
Power Take-off Housing Screws Torque 180—270 N·m
(133—200 lb·ft)
Plate Screws Torque 56—84 N·m
(41.5—62 lb·ft)
LS87647,00002CE -19-26DEC16-1/1
Other Materials
Number Name Use
L64500 (U.S.) Loctite® 574 Sealant 50A—Drivetrain
Loctite is a trademark of Henkel Corporation
LS87647,0000223 -19-26DEC16-1/1
TM804919 (23JAN17) 50A-07-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=341
Remove and Install Components—6170J, 6190J, and 6210J Tractor
Remove and Install Front-Wheel Drive Clutch
Housing
1. Disconnect the battery negative cable.
2. Remove the front-wheel drive driveshaft. (See
CQ275200 —UN—06JUL06
Remove Front-Wheel Drive Driveshaft in Section 50A,
Group 10.)
Continued on next page LS87647,00001EC -19-26DEC16-1/2
TM804919 (23JAN17) 50A-07-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=342
Remove and Install Components—6170J, 6190J, and 6210J Tractor
3. Remove the plate screws (E), the pin (D), and pull out
the drawbar (F).
4. Remove the screw (B) and remove the cover (A).
5. Disconnect the connector (G).
BM010744 —UN—17FEB16
6. Remove the drain plugs (K) and (C) and drain oil into
a suitable container.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
7. Disconnect the hydraulic line (I).
IMPORTANT: Seal the open end. Drain Plugs and Front-Wheel Drive Clutch Housing
NOTE: Collect the oil as it comes out.
8. Place a jack under front-wheel drive clutch (J).
9. Remove the front-wheel drive clutch housing screws
(H) and remove the front-wheel drive clutch housing
RW21102 —UN—25JUN92
(J) from below.
NOTE: Due to sealer, the housing flange will stick
to the range box even after removing the
front-wheel drive clutch screws (H).
10. To install the front-wheel drive clutch housing (J), follow
the procedure in reverse order, observing the following:
a. Clean the sealing surfaces and coat with Loctite® A—Cover G—Connector
574 (L64500) sealant. B—Screw H—Front-Wheel Drive Clutch
C—Drain Plug Housing Screws (12 used)
b. Install the front-wheel drive clutch housing with the D—Pin I— Hydraulic Line
E—Plate Screws (2 used) J— Front-Wheel Drive Clutch
aid of two dowel pins. F— Drawbar Housing
K—Drain Plug
c. Tighten the front-wheel drive clutch housing screws
to specification:
Specification
Specification
Front-Wheel Drive
Plate Screws—Torque........................................................... 56—84 N·m
Clutch Housing
(41.5—62 lb·ft)
Screws—Torque.................................................................. 70—114 N·m
(51.5—84 lb·ft) e. Add oil to transmission/hydraulic system. After,
check the oil level.
d. Tighten the plate screws to specification:
Loctite is a trademark of Henkel Corporation
LS87647,00001EC -19-26DEC16-2/2
TM804919 (23JAN17) 50A-07-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=343
Remove and Install Components—6170J, 6190J, and 6210J Tractor
Remove and Install Drivetrain
1. Disconnect the battery negative cable.
2. Remove both rear wheels. (See Removing Front and
Rear Wheels in Section 80, Group 15).
CQ275200 —UN—06JUL06
3. Remove the fuel tank. (See Remove and Install Fuel
Tank in Section 30, Group 10.)
4. Remove the front-wheel drive driveshaft. (See
Remove Front-Wheel Drive Driveshaft in this Section,
Group 10.)
LS87647,00002C6 -19-26DEC16-1/19
5. Disconnect the clutch cable (F) from the transmission.
6. Remove the plate screws (D), pin (C), and remove
the drawbar (E).
7. Place a suitable container under the plugs (A) and (B).
BM010769 —UN—23FEB16
8. Remove the drain plugs (A) and (B) and drain the
transmission/hydraulic system oil.
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Drain Plug D—Plate Screws
B—Drain Plug E—Drawbar
C—Pin F— Clutch Cable
Continued on next page BM010861 —UN—20APR16
LS87647,00002C6 -19-26DEC16-2/19
TM804919 (23JAN17) 50A-07-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=344
Remove and Install Components—6170J, 6190J, and 6210J Tractor
9. Connect the supports (D) of the JT05724 tractor
splitting stand (A) on both sides of the main frame.
Also install two wooden blocks (E) between the frame
and tractor splitting stand (A).
10. Place the JT05723 tractor splitting stand (B) under
LX1027067 —UN—29AUG01
transmission. Adjust supports so that front support (C)
sustains the front-wheel drive clutch and rear support
sustains the power take-off housing.
11. To attach rear support of JT05723 on the power
take-off housing, install the dealer-fabricated DFLX1
- Adapter Strut (F).
IMPORTANT: When selecting tool, make sure that
you select high-elasticity screws. When
installing adapter bracket, use DIN6918
washers on the inner side. Washers must
have an inclination of 8%.
LX1027068 —UN—29AUG01
A—JT05724 Tractor Splitting D—Supports of JT05724
Stand E—Wooden Blocks (2 used)
B—JT05723 Tractor Splitting F— Dealer-Fabricated Adapter
Stand Strut
C—Front Support of JT05723
LS87647,00002C6 -19-26DEC16-3/19
12. Remove the two screws from the top of the cab roof
and install the dealer-fabricated Suspension Eyes for
Operator's Cab (B).
A—JDG23 Lifting Sling B—Dealer-Fabricated
LX1027069 —UN—29AUG01
Suspension Eyes for
Operator’s Cab
Continued on next page LS87647,00002C6 -19-26DEC16-4/19
TM804919 (23JAN17) 50A-07-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=345
Remove and Install Components—6170J, 6190J, and 6210J Tractor
13. Loosen the front cab mounting screws (A) but do not
remove them.
NOTE: To access the front cab mounting screws,
remove the floor mat.
LX1027070 —UN—29AUG01
A—Front Cab Mounting Screws
(2 used)
Inside the Cab
LS87647,00002C6 -19-26DEC16-5/19
14. Remove the rear cab mounting screws (A).
15. To facilitate the following steps, you can now lift off the
cab by some centimeters on the rear side.
IMPORTANT: While doing so, make sure that none
LX1027072 —UN—29AUG01
of the components remain connected.
A—Rear Cab Mounting Screws
(2 used)
Rear of the Cab
LS87647,00002C6 -19-26DEC16-6/19
16. Remove the cover (A) and disconnect the connectors
(B).
NOTE: Identify and mark the connectors before
disconnecting them.
CQ294255 —UN—20MAR13
A—Cover B—Connectors
Continued on next page LS87647,00002C6 -19-26DEC16-7/19
TM804919 (23JAN17) 50A-07-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=346
Remove and Install Components—6170J, 6190J, and 6210J Tractor
17. Disconnect the differential lock solenoid connector (A)
and power take-off solenoid connector (B).
A—Differential Lock Solenoid B—Power Take-Off Solenoid
Connector Connector
CQ294254 —UN—20MAR13
LS87647,00002C6 -19-26DEC16-8/19
18. Disconnect the hydraulic hose (A) at the top of the
priority valve 2.
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
CQ283077 —UN—11SEP09
A—Hydraulic Hose
LS87647,00002C6 -19-26DEC16-9/19
19. Remove the retaining clip (B) and disconnect the
hydraulic hose (A) at the bottom of the priority valve 3.
A—Hydraulic Hose B—Retaining Clip
CQ283075 —UN—03SEP09
Continued on next page LS87647,00002C6 -19-26DEC16-10/19
TM804919 (23JAN17) 50A-07-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=347
Remove and Install Components—6170J, 6190J, and 6210J Tractor
20. Disconnect the hoses (A), (B), and (C).
21. Disconnect the bowden cables from the selective
control valves.
A—Hydraulic Hose C—Hydraulic Hose
BM010862 —UN—20APR16
B—Hydraulic Hose
LS87647,00002C6 -19-26DEC16-11/19
22. Identify, mark, and disconnect all transmission control
bowden cables.
CQ257080 —UN—08NOV05
LS87647,00002C6 -19-26DEC16-12/19
23. Disconnect the brake hoses (B).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
CQ257200 —UN—16NOV05
24. Remove the bracket (A).
25. Release the brake lines from clamps on the main
frame.
A—Bracket B—Brake Hoses
Continued on next page LS87647,00002C6 -19-26DEC16-13/19
TM804919 (23JAN17) 50A-07-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=348
Remove and Install Components—6170J, 6190J, and 6210J Tractor
26. Disconnect the hydraulic lines (A) from the
accumulator.
A—Hydraulic Lines
CQ297053 —UN—17DEC13
LS87647,00002C6 -19-26DEC16-14/19
27. Disconnect return hose (A) and hose (B). Remove the
bracket screws.
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
LX1027874 —UN—03SEP01
A—Return Hose B—Hose
LS87647,00002C6 -19-26DEC16-15/19
28. Disconnect the oil cooler hoses (A).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
CQ249050 —UN—07SEP05
IMPORTANT: Replace the retaining clip every time
you disconnect a hydraulic hose with a quick
coupler. Once clips are installed, check that
they are seated correctly. The bent ends of
clips must be almost touching. If they are
not, the coupler may come adrift.
A—Oil Cooler Hoses
Continued on next page LS87647,00002C6 -19-26DEC16-16/19
TM804919 (23JAN17) 50A-07-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=349
Remove and Install Components—6170J, 6190J, and 6210J Tractor
29. Remove the main frame screws (A) using JDG749
drive extension (B) and JDG750 swivel socket (C).
CAUTION: After this step, do not execute any
task between the main frame and transmission
assembly or under tractor.
LX006020 —UN—30OCT95
IMPORTANT: Before doing so, make sure that the
supports are firmly installed.
A—Main Frame Screws (12
used)
LS87647,00002C6 -19-26DEC16-17/19
30. Remove the entire assembly as shown.
IMPORTANT: Observe any additional equipment
installed. Take care to avoid that hoses,
wires, or cables remain attached.
LX1027877 —UN—03SEP01
NOTE: This task requires several assistants.
31. To install the drivetrain, follow the procedure in reverse
order, observing the following:
Continued on next page LS87647,00002C6 -19-26DEC16-18/19
TM804919 (23JAN17) 50A-07-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=350
Remove and Install Components—6170J, 6190J, and 6210J Tractor
a. Move engine driveshaft flange (A) onto the
transmission input shaft. To allow the mating of the
grooves, use the JDE83 turning tool.
b. Tighten the main frame screws to specification:
LX1027878 —UN—03SEP01
Specification
Main Frame
Screws—Torque.......................................................... 472.5—577.5 N·m
(348.5—426 lb·ft)
c. Tighten the front and rear cab mounting screws to
specification:
Specification
Front Cab Mounting
Screws—Torque..........................................................................220 N·m A—Engine Driveshaft Flange
(160 lb·ft)
Rear Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
h. Adjust the gear-shift and range-shift cables. (See
Adjust Gear-Shift and Range-Shift Cables in Section
d. Tighten the plate screws to specification: 50B, Group 10.)
Specification i. Adjust the clutch pedal. (See Adjusting Clutch
Plate Screws—Torque........................................................... 56—84 N·m Pedal in Section 50B, Group 10.)
(41.5—62 lb·ft)
j. Adjust the forward/reverse control cable. (See
e. Install all bowden cables, wiring harnesses, and Adjusting Forward/Reverse Cable in Section 50B,
hydraulic hoses observing the following: Group 10.)
• Make sure that the components are free of tension k. Bleed the brakes. (See Bleeding Brakes without
• Make sure that the components do not touch any Air Brakes or Bleeding Brakes with Air Brakes in
moving part Section 60B, Group 10.)
• Make sure that the components are not bent or
compressed l. Check the neutral start system. (See Check
• Make sure that the components do not suffer Neutral Start System—PowrQuad™ Transmission
friction from other components in Section 10, Group 15.)
f. Install the front-wheel drive driveshaft. (See Install m. Check all functions and correct all faults. Refer to
Front-Wheel Drive Driveshaft in this Section, Group Diagnostic Technical Manual.
10.)
g. Install the rear wheels. (See Installing Front and
Rear Wheels in Section 80, Group 15.)
LS87647,00002C6 -19-26DEC16-19/19
Remove and Install Final Drive
1. Disconnect the battery negative cable.
CQ275200 —UN—06JUL06
Continued on next page LS87647,00002C7 -19-27DEC16-1/11
TM804919 (23JAN17) 50A-07-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=351
Remove and Install Components—6170J, 6190J, and 6210J Tractor
2. Remove the plate screws (D), pin (C), and remove
the drawbar (E).
3. Place a suitable container under the plugs (A) and (B).
4. Remove the drain plugs (A) and (B) and drain the
transmission/hydraulic system oil.
BM010861 —UN—20APR16
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Drain Plug D—Plate Screws
B—Drain Plug E—Drawbar
C—Pin
LS87647,00002C7 -19-27DEC16-2/11
5. Lift the tractor and firmly support it using the JT05725
universal support stand (A).
6. Remove the corresponding rear wheel. (See
Removing Front and Rear Wheels in Section 80,
Group 15.)
LX002438 —UN—08NOV94
A—JT05725 Universal Support
Stand
Continued on next page LS87647,00002C7 -19-27DEC16-3/11
TM804919 (23JAN17) 50A-07-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=352
Remove and Install Components—6170J, 6190J, and 6210J Tractor
7. Remove the hydraulic oil filter bracket (A).
8. Remove the screws (B) and the stabilizer bar bracket
(C).
9. Support or suspend the cab using one of the following
methods:
BM011251 —UN—28DEC16
A—Hydraulic Oil Filter Bracket C—Stabilizer Bar Bracket
B—Screws (2 used)
BM011252 —UN—28DEC16
LS87647,00002C7 -19-27DEC16-4/11
a. Remove the two screws from the top of the cab
roof and install the dealer-fabricated Suspension
Eyes for Operator’s Cab (B). Suspend the cab with
a suitable hoist using the JDG23 lifting sling (A).
LX1027069 —UN—29AUG01
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab
Continued on next page LS87647,00002C7 -19-27DEC16-5/11
TM804919 (23JAN17) 50A-07-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=353
Remove and Install Components—6170J, 6190J, and 6210J Tractor
b. Support the cab frame using a wooden block or an
appropriate support.
LX1017821 —UN—04NOV97
LS87647,00002C7 -19-27DEC16-6/11
10. Loosen the front cab mounting screws (A).
A—Front Cab Mounting Screws
CQ294256 —UN—20MAR13
LS87647,00002C7 -19-27DEC16-7/11
11. Remove the rear cab mounting screws (B) and the
accumulator (C) assembly.
12. Remove the screws (A) and (D), and remove the
brackets together with the brake valve and lines.
BM011253 —UN—27DEC16
A—Screw C—Accumulator
B—Rear Cab Mounting Screw D—Screw
Continued on next page LS87647,00002C7 -19-27DEC16-8/11
TM804919 (23JAN17) 50A-07-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=354
Remove and Install Components—6170J, 6190J, and 6210J Tractor
13. To attach D05007ST rear tractor universal splitting
stand (A) on the final drive housing, use the
dealer-fabricated Holding Tool (B).
14. Remove the final drive housing screws (C) and
remove the final drive housing.
CQ265940 —UN—31MAR06
IMPORTANT: Take care to avoid the final drive shaft
and brake disk falling down.
NOTE: Collect the oil as it comes out.
15. Remove final drive shaft and brake disk.
16. To install the final drive housing, follow the procedure
in reverse order, observing the following:
A—D05007ST Rear Tractor C—Final Drive Housing Screws
Universal Splitting Stand (12 used)
B—Dealer-Fabricated Holding
Tool
LS87647,00002C7 -19-27DEC16-9/11
a. Make sure that the ring gear is in the shown position,
with the groove pointing to the differential housing.
b. Make sure that the brake piston is correctly in
contact with the differential housing.
c. Clean the sealing surfaces and coat with Loctite®
LX012308 —UN—19JAN96
574 (L64500) sealant.
d. Tighten the final drive housing screws to
specification:
Specification
Final Drive Housing
Screws—Torque................................................................ 248—372 N·m
(183—274 lb·ft)
e. Tighten the front and rear cab mounting screws to f. Tighten the plate screws to specification:
specification:
Specification
Specification Plate Screws—Torque........................................................... 56—84 N·m
Front Cab Mounting (41.5—62 lb·ft)
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
Rear Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
Loctite is a trademark of Henkel Corporation
Continued on next page LS87647,00002C7 -19-27DEC16-10/11
TM804919 (23JAN17) 50A-07-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=355
Remove and Install Components—6170J, 6190J, and 6210J Tractor
g. Lubricate the rear axle bearings.
h. Install the rear wheel. (See Installing Front and
Rear Wheels in Section 80, Group 15.)
i. Bleed the brakes. (See Bleeding Brakes without Air
Brakes or Bleeding Brakes without Air Brakes in
LX002183 —UN—08NOV94
Section 60B, Group 10.)
j. Check all functions and faults. Refer to Diagnostic
Technical Manual.
LS87647,00002C7 -19-27DEC16-11/11
Remove and Install Power Take-Off Housing
1. Disconnect the battery negative cable.
CQ275200 —UN—06JUL06
LS87647,00002C8 -19-20APR16-1/4
2. Remove the plate screws (D), pin (C), and remove
the drawbar (E).
3. Place a suitable container under the plugs (A) and (B).
4. Remove the drain plugs (A) and (B) and drain the
transmission/hydraulic system oil.
BM010861 —UN—20APR16
NOTE: See the hydraulic oil capacity. (See Capacities,
in Section 10, Group 05.)
A—Drain Plug D—Plate Screws
B—Drain Plug E—Drawbar
C—Pin
Continued on next page LS87647,00002C8 -19-20APR16-2/4
TM804919 (23JAN17) 50A-07-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=356
Remove and Install Components—6170J, 6190J, and 6210J Tractor
5. Remove the center link (A).
6. Disconnect the connectors (B) and (C).
7. Disconnect the hydraulic hose (E) and hydraulic line
(D).
CQ294258 —UN—20MAR13
IMPORTANT: Seal the open ends.
NOTE: Collect the oil as it comes out.
A—Center Link D—Hydraulic Line
B—Connector E—Hydraulic House
C—Connector
LS87647,00002C8 -19-20APR16-3/4
8. Attach the center link bracket (A) on a suitable hoist.
9. Remove the power take-off housing screws (B).
10. Remove the upper center link bracket screws (D).
11. To align the power take-off housing horizontally,
introduce a tube (C) onto the power take-off shaft.
12. Slowly move the power take-off housing backward until
it separates completely from the differential housing.
IMPORTANT: Take care not to damage the power
take-off input shaft.
13. To install the power take-off housing, follow the
procedure in reverse order, observe the following:
a. Thoroughly clean sealing surfaces and apply
Loctite® 574 (L64500) sealant.
CQ282977 —UN—04AUG09
b. Tighten the power take-off housing screws to
specification:
Specification
Power Take-Off Housing
Screws—Torque................................................................ 180—270 N·m
(133—200 lb·ft)
c. Add transmission/hydraulic oil. After, check oil level.
A—Center Link Bracket C—Tube
B—Power Take-Off Housing D—Center Link Bracket Screws
Screws (10 used) (2 used)
Loctite is a trademark of Henkel Corporation
LS87647,00002C8 -19-20APR16-4/4
TM804919 (23JAN17) 50A-07-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=357
Remove and Install Components—6170J, 6190J, and 6210J Tractor
Remove and Install Differential Housing 8. Remove the lift cylinders. (See Remove Lift Cylinders
1. Remove the drivetrain. (See Remove and Install in Section 70C, Group 20.)
Drivetrain in this Group.) 9. Remove the selective control valves. (See Remove
2. Remove the transmission. (See Remove and Install Selective Control Valves (SCV) in Section 70C, Group
PowrQuad™ Housing in Section 50B, Group 05.) 25.)
3. Remove the range box. (See Remove and Install 10. To install the differential housing, follow the procedure
Range Box in Section 50B, Group 20.) in reverse order, observing the following:
4. Remove the final drives. (See Remove and Install a. Install the selective control valves. (See Install
Final Drive in this Group.) Selective Control Valves (SCV) in Section 70C,
Group 25.)
CAUTION: When removing the first final drive b. Install the lift cylinder. (See Install Lift Cylinders in
housing remember to sustain other final drive Section 70C, Group 20.)
housing (on the opposite side).
c. Install the hydraulic pump. (See Install Hydraulic
5. Remove the power take-off housing. (See Remove Pump in Section 70C, Group 10.)
and Install Power Take-Off Housing in this Group.) d. Check all functions and correct all faults. Refer to
6. Remove the hydraulic pump. (See Remove Hydraulic Diagnostic Technical Manual.
Pump in Section 70C, Group 10.)
7. Remove the charge pump. (See Remove and Install
Charge Pump in Section 70C, Group 10.)
LS87647,000056B -19-26DEC16-1/1
TM804919 (23JAN17) 50A-07-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=358
Group 10
Universal Joints, Driveshafts, and Torsional Damper
Specifications
Item Measurement Specification
Front-Wheel Drive Driveshaft
Flange Screws Torque 134 N·m
(99 lb·ft)
Front Protection Screws Torque 35 N·m
(26 lb·ft)
Rear Protection Screws Torque 35 N·m
(26 lb·ft)
Engine Driveshaft
Self-locking Screws Torque 135 N·m
(100 lb·ft)
Center Screw Torque 65 N·m
(48 lb·ft)
Torsional Damper Screws Torque 70 N·m
(51.5 lb·ft)
Oil Cooler Torque 18 N·m
(13.5 lb·ft)
LS87647,00002C4 -19-26DEC16-1/1
Front-Wheel Drive Driveshaft—Exploded View
C
B C
B
A
D
B
C
B
C E
D
C
C
B B
F
E
H
G
BM016701 —UN—13APR16
B
C
B
C I
A—Flange D—Flange Screws (8 used) F— Driveshaft I— Connecting Fork
B—Bearing Cups E—Cross Couplings G—Plug
C—Snap Rings H—Grease Fitting
TS95756,00001BD -19-26DEC16-1/1
TM804919 (23JAN17) 50A-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=359
Universal Joints, Driveshafts, and Torsional Damper
Remove Front-Wheel Drive Driveshaft
1. Remove the front protection screws (B).
2. Remove the front protection (A).
3. Remove the rear protection screws (D).
BM016700 —UN—13APR16
BM016699 —UN—13APR16
4. Remove the rear protection (C).
A—Front Protection C—Rear Protection
B—Front Protection Screws D—Rear Protection Screws
Front Protection of Driveshaft Rear Protection of Driveshaft
TS95756,00001B5 -19-26DEC16-1/2
5. Remove the flange screws (A) on both universal joints.
6. Remove the front-wheel drive driveshaft.
A—Flange Screws (4 used)
LX000759 —UN—15SEP94
TS95756,00001B5 -19-26DEC16-2/2
Repairing MFWD Universal-Joint Drive Shaft
Disassembling universal-joint drive shaft (MFWD)
1. Remove snap ring (A) from each side of U-joint.
LX000760 —UN—15JAN96
Continued on next page LT04177,0000289 -19-11OCT07-1/9
TM804919 (23JAN17) 50A-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=360
Universal Joints, Driveshafts, and Torsional Damper
NOTE: Use special size block on vise to protect
shaft and fork.
2. Place connecting fork (B) on top of open vise. DO
NOT secure in vise!
LX000761 —UN—15JAN96
3. Remove bearing cup (A) from U-joint shaft.
4. Turn U-joint shaft and remove bearing on opposite
side.
LT04177,0000289 -19-11OCT07-2/9
5. Remove bearing cups from connecting fork.
LX000763 —UN—15JAN96
LT04177,0000289 -19-11OCT07-3/9
6. Remove universal joint.
LX000764 —UN—15JAN96
Continued on next page LT04177,0000289 -19-11OCT07-4/9
TM804919 (23JAN17) 50A-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=361
Universal Joints, Driveshafts, and Torsional Damper
Mounting universal-joint drive shaft (MFWD)
1. Carefully remove universal joint bearing cups.
2. Insert universal joint.
LX000764 —UN—15JAN96
LT04177,0000289 -19-11OCT07-5/9
3. Install first bearing cup to connecting fork.
4. Slide universal joint (A) as far as possible into bore to
provide guidance for needles of bearing cup (B).
5. Introduce bearing cup with universal joint as far as
possible into fork so that snap ring can be installed.
LX000766 —UN—26FEB96
LT04177,0000289 -19-11OCT07-6/9
6. Insert second bearing cup (A) into connecting fork
bore. Slide universal joint (B) to the right and use it as
guidance for second bearing cup.
7. Introduce and hold bearing cup.
LX000767 —UN—15JAN96
Continued on next page LT04177,0000289 -19-11OCT07-7/9
TM804919 (23JAN17) 50A-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=362
Universal Joints, Driveshafts, and Torsional Damper
NOTE: Install bearing cups in the same way as
bearing cups in connecting fork.
8. Install U-joint drive shaft bearing cups.
LX000768 —UN—15JAN96
LT04177,0000289 -19-11OCT07-8/9
9. Install snap rings.
10. Universal joints should have an axial play as close
as possible to zero.
LX000760 —UN—15JAN96
LT04177,0000289 -19-11OCT07-9/9
TM804919 (23JAN17) 50A-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=363
Universal Joints, Driveshafts, and Torsional Damper
Install Front-Wheel Drive Driveshaft
1. Slide the locking ring (A) and plastic bushing (B) onto
the selector shaft.
A—Locking Ring B—Plastic Bushing
LX000765 —UN—15SEP94
6135J Tractors
CQ294260 —UN—20MAR13
6150J, 6170J, 6190J, and 6210J Tractors
LS87647,00002C0 -19-26DEC16-1/3
2. Install the driveshaft onto the selector shaft and on the
front-wheel drive flange at the front axle. Tighten the
flange screws to specification:
Specification
Flange Screws—Torque..............................................................134 N·m
(99 lb·ft)
LX001121 —UN—23NOV94
Continued on next page LS87647,00002C0 -19-26DEC16-2/3
TM804919 (23JAN17) 50A-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=364
Universal Joints, Driveshafts, and Torsional Damper
3. Install front and rear protections (A). Tighten the front
and rear protection screws to specification:
Specification
Front and Rear Protection
Screws—Torque............................................................................35 N·m
(26 lb·ft)
CQ294264 —UN—20MAR13
CQ294265 —UN—20MAR13
A—Protections B—Protection Screws
LS87647,00002C0 -19-26DEC16-3/3
Remove and Install Engine Driveshaft
1. If necessary, swing up the cab. (See Swing Up Cab
in Section 90, Group 05.)
2. Remove the self-locking screws (A) and (B) at both
CQ282978 —UN—04AUG09
flanges.
3. Remove the engine driveshaft.
4. To install the engine driveshaft, follow the procedure in
reverse order, observing the following:
a. Replace the self-locking screws.
b. Tighten the self-locking screws to specification:
Specification A—Self-Locking Screws at the B—Self-Locking Screws at the
Self-locking Transmission (4 used) Torsional Damper (4 used)
Screws—Torque..........................................................................135 N·m
(100 lb·ft)
c. Swing down the cab. (See Swing Down Cab in
Section 90, Group 05.)
LS87647,00002C1 -19-26DEC16-1/1
Remove and Install Torsional Damper
1. Swing up the cab. (See Swing Up Cab in Section 90,
Group 05).
2. Remove the engine driveshaft (A). (See Remove and
BM010676 —UN—18DEC15
Install Engine Driveshaft in this Group.)
3. Remove the oil cooler screws (B) and carefully remove
the oil cooler (C).
NOTE: Put the oil cooler (C) aside without disconnecting
the hydraulic and coolant hoses.
A—Engine Driveshaft C—Oil Cooler
B—Oil Cooler Screws (3 used)
Continued on next page LS87647,00002C2 -19-26DEC16-1/2
TM804919 (23JAN17) 50A-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=365
Universal Joints, Driveshafts, and Torsional Damper
4. Remove the center screw (C) and torsional damper
screws (A).
CAUTION: Take care when removing. The
torsional damper is heavy.
LX1027749 —UN—09OCT01
5. Remove the torsional damper.
6. To install the torsional damper, follow the procedure in
reverse order, observing the following:
a. Replace the torsional damper bearing. (See
Replace Torsional Damper Bearing in this Group.)
b. Tighten the center screw to specification:
Specification A—Torsional Damper Screws C—Center Screw
Center Screw—Torque..................................................................65 N·m (6 used)
B—Screws
(48 lb·ft)
c. Tighten the torsional damper screws to specification:
Specification Specification
Torsional Damper Oil Cooler
Screws—Torque............................................................................70 N·m Screws—Torque............................................................................18 N·m
(51.5 lb·ft) (13.5 lb·ft)
d. Tighten the oil cooler screws to specification:
LS87647,00002C2 -19-26DEC16-2/2
Replace Torsional Damper Bearing
1. Remove the torsional damper. (See Remove and
Install Torsional Damper in this Group.)
2. Remove the bearing seat (B) from the torsional
damper.
BM010860 —UN—18APR16
3. Press the bearing bushings (A) into the bearing seat.
4. Replace the torsional damper bearing and bearing
bushings (A).
A—Bearing Bushings (2 used) B—Bearing Seat
LS87647,00002C3 -19-18APR16-1/2
5. Install the bearing seat (B) on the torsional damper (A).
A—Torsional Damper B—Bearing Seat
LX1021588 —UN—09OCT98
LS87647,00002C3 -19-18APR16-2/2
TM804919 (23JAN17) 50A-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=366
Group 15
Front-Wheel Drive Clutch—6135J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Clutch Shaft Pre-load 0.03 mm
(0.0012 in)
Play Up to 0.02 mm
(Up to 0.0008 in)
Flange Screws Torque 25 N·m
(18 lb·ft)
Double Gear Cone Bearing Pre-load 0.03 mm
Axial Play (0.0012 in)
Play Up to 0.02 mm
(Up to 0.0008 in)
Double Gear Screw Torque 50 N·m
(35 lb·ft)
Drain Plug Torque 50 N·m
(35 lb·ft)
Solenoid Valve Screws Torque 8—12 N·m
(6—9 lb·ft)
TS95756,00001BC -19-18APR16-1/1
Repair Instructions
• For assembly, apply hydraulic oil to all components. • Do not wash clutch disks in solvent.
• When mounting, apply a thin layer of grease to needle Before mounting new clutch disks, put them in hydraulic
bearings, thrust washers and sealing rings. oil for 15 minutes.
OU04339,0000013 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=367
Front-Wheel Drive Clutch—6135J Tractor
Front-Wheel Drive Clutch—Cross-Sectional View
CQ249450 —UN—07SEP05
A—Clutch Shaft D—Piston H—Check Valve (3 used) J— Oil Transfer Plate
B—Flange E—Disk Pack I— Clutch Drum and Gear
C—Disk Spring (2 used) F— Double Gear
G—Box
TS95756,00001B6 -19-04APR16-1/1
TM804919 (23JAN17) 50A-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=368
Front-Wheel Drive Clutch—6135J Tractor
Front-Wheel Drive Clutch — Exploded View
1— Cone bearing assembly 13— Disk with teeth on outer part 21— Sealing ring 32— Housing CQ249440 —UN—07SEP05
2— Snap ring (quantity as required). 22— Clutch shaft 33— O-Ring
3— Thrust washer 14— Disk with teeth on inner part 24— Sealing ring 34— Plug
4— Oil transfer plate (quantity as required). 25— Cone bearing assembly 36— Shaft
5— Bushing 15— Bushing 26— Sealing ring 37— O-Ring
6— Clutch drum and gear 16— Piston (thickness depends 27— O-Ring 38— Oil drain plug
7— Spring (3 used) on number of disks) 28— Shims (quantity as required) 39— Bearing cone
8— Valve cone (3 used) 17— O-Ring 29— Bearing flange 40— Double gear
9— Check valve assembly (3 18— Disk springs (2 used) 30— Shield (if equipped) 41— Shims (quantity as required)
used) 19— Ring 31— LOCTITE ® 574 (L64500) 42— Spacer
10— Retaining ring 20— Snap ring liquid sealer
11— Snap ring
12— Snap ring
LOCTITE is a registered trademark of the Loctite Corporation
OU04339,000004B -19-22SEP05-1/1
TM804919 (23JAN17) 50A-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=369
Front-Wheel Drive Clutch—6135J Tractor
Disassemble, Inspect, and Assemble
Front-Wheel Drive Clutch
1. Remove the front-wheel drive clutch housing. (See
Remove and Install Front-Wheel Drive Clutch Housing
LX1033787 —UN—26NOV03
in this Section, Group 05.)
2. Remove the solenoid valve (A).
A—Solenoid Valve
Solenoid Valve
TS95756,00001BB -19-26DEC16-1/25
3. Remove the double gear screw (B).
4. Remove the double gear driveshaft (A).
A—Double Gear Driveshaft B—Double Gear Screw
LX013235 —UN—12MAR96
TS95756,00001BB -19-26DEC16-2/25
5. Remove the flange (A).
A—Flange
LX013236 —UN—12MAR96
Continued on next page TS95756,00001BB -19-26DEC16-3/25
TM804919 (23JAN17) 50A-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=370
Front-Wheel Drive Clutch—6135J Tractor
6. Remove the clutch shaft.
LX013237 —UN—12MAR96
TS95756,00001BB -19-26DEC16-4/25
7. Remove the clutch assembly.
LX013238 —UN—12MAR96
TS95756,00001BB -19-26DEC16-5/25
8. Remove the cone bearing cup (A).
A—Cone Bearing Cup
LX007750 —UN—13SEP94
Continued on next page TS95756,00001BB -19-26DEC16-6/25
TM804919 (23JAN17) 50A-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=371
Front-Wheel Drive Clutch—6135J Tractor
9. Use the dealer-fabricated Bushing (A) to compress
disk springs in a press.
10. Remove the snap ring.
A—Dealer-Fabricated Bushing
LX013240 —UN—12MAR96
TS95756,00001BB -19-26DEC16-7/25
11. Remove the O-ring (A) and disk springs (B).
A—O-ring B—Disk Springs
LX013241 —UN—12MAR96
TS95756,00001BB -19-26DEC16-8/25
12. Remove the piston (A).
A—Piston
LX013242 —UN—12MAR96
Continued on next page TS95756,00001BB -19-26DEC16-9/25
TM804919 (23JAN17) 50A-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=372
Front-Wheel Drive Clutch—6135J Tractor
13. Remove the disk pack (A).
A—Disk Pack
LX1023904 —UN—29SEP99
TS95756,00001BB -19-26DEC16-10/25
14. Remove the snap ring (A) and thrust washer.
A—Snap Ring
LX1023905 —UN—29SEP99
TS95756,00001BB -19-26DEC16-11/25
15. Remove the snap ring (A) and (C).
16. Remove the check valves (B).
A—Snap Ring C—Snap Ring
B—Check Valves
Continued on next page LX1023906 —UN—29SEP99
TS95756,00001BB -19-26DEC16-12/25
TM804919 (23JAN17) 50A-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=373
Front-Wheel Drive Clutch—6135J Tractor
17. Remove the oil transfer plate (A).
A—Oil Transfer Plate
LX013247 —UN—12MAR96
TS95756,00001BB -19-26DEC16-13/25
18. Remove the bushing (A).
19. To assemble the front-wheel drive clutch, follow the
procedure in reverse order, observing the following:
A—Bushing
LX013246 —UN—12MAR96
TS95756,00001BB -19-26DEC16-14/25
a. Mount the bushing (A) on the piston before installing
it.
A—Bushing
LX013249 —UN—12MAR96
Continued on next page TS95756,00001BB -19-26DEC16-15/25
TM804919 (23JAN17) 50A-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=374
Front-Wheel Drive Clutch—6135J Tractor
b. Mount the O-ring (A) on the piston before installing
it, and apply oil.
c. After installing the disk spring and snap ring, use
the clutch shaft to check if the disks with the inner
slot are properly aligned to install clutch shaft later.
LX013250 —UN—12MAR96
A—O-ring
TS95756,00001BB -19-26DEC16-16/25
d. Before installing the clutch shaft in the housing,
mount the bearing cone (C) and O-rings (A) and (B).
A—O-ring C—Bearing Cone
B—O-ring
LX013252 —UN—12MAR96
TS95756,00001BB -19-26DEC16-17/25
e. After installing the clutch shaft, install the thrust
washer (A) with the coated side opposite to clutch
(pointing toward the snap ring).
A—Thrust Washer
LX1020097 —UN—18JUN98
Continued on next page TS95756,00001BB -19-26DEC16-18/25
TM804919 (23JAN17) 50A-15-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=375
Front-Wheel Drive Clutch—6135J Tractor
f. After installing the thrust washer, install the snap
ring (A) and bearing cone (B).
A—Snap Ring B—Bearing Cone
LX1020094 —UN—18JUN98
TS95756,00001BB -19-26DEC16-19/25
g. Before installing the flange on the housing, mount
the snap ring (A) and O-ring (B) on it. Fill the space
between the snap rings with grease.
A—Snap Ring B—O-ring
LX000187 —UN—22NOV94
TS95756,00001BB -19-26DEC16-20/25
h. Measure the clutch shaft axial play:
Specification
Clutch Shaft—Preload................................................................ 0.03 mm
(0.0012 in)
Play...................................................................................Up to 0.02 mm
LX013257 —UN—12MAR96
(Up to 0.0008 in)
i. To obtain the correct pre-load or axial play, put
shims under the flange.
NOTE: Install various shims as necessary.
Continued on next page TS95756,00001BB -19-26DEC16-21/25
TM804919 (23JAN17) 50A-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=376
Front-Wheel Drive Clutch—6135J Tractor
j. Tighten the flange screws to specification:
Specification
Flange Screws—Torque................................................................25 N·m
(18 lb·ft)
LX013258 —UN—12MAR96
TS95756,00001BB -19-26DEC16-22/25
k. Measure the axial play of the double gear cone
bearing:
Specification
Double Gear Cone
Bearing Axial
LX1020095 —UN—18JUN98
Play—Preload............................................................................ 0.03 mm
(0.0012 in)
Play...................................................................................Up to 0.02 mm
(Up to 0.0008 in)
l. Put shims to reach the correct preload or axial play.
NOTE: Install various shims as necessary.
m. Tighten double gear screw to specification:
Specification
Double Gear
Screw—Torque..............................................................................50 N·m
(35 lb·ft)
TS95756,00001BB -19-26DEC16-23/25
n. Tighten the drain plug (A) to specification:
Specification
Drain Plug—Torque.......................................................................50 N·m
(35 lb·ft)
LX1020096 —UN—18JUN98
A—Drain Plug
Continued on next page TS95756,00001BB -19-26DEC16-24/25
TM804919 (23JAN17) 50A-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=377
Front-Wheel Drive Clutch—6135J Tractor
o. Install a new solenoid valve (A).
p. Tighten the solenoid valve screws to specification:
Specification
Solenoid Valve
LX1033787 —UN—26NOV03
Screws—Torque........................................................................ 8—2 N·m
(6—9 lb·ft)
A—Solenoid Valve
TS95756,00001BB -19-26DEC16-25/25
TM804919 (23JAN17) 50A-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=378
Group 16
Front-Wheel Drive Clutch—6150J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Front bearing housing bolt Torque 26 N·m
19 lb.-ft.
Drive shaft Axial play 0,025—0,1 mm
9.84—0.004 in.
OU90500,00001E8 -19-13NOV12-1/1
MFWD Clutch Repair Instructions
• For assembly, apply hydraulic oil to all components. • Do not wash clutch disks in solvent.
• When mounting, apply a thin layer of grease to needle Before mounting new clutch disks, put them in hydraulic
bearings, thrust washers and sealing rings. oil for 15 minutes.
OU04339,0000013 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-16-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=379
Front-Wheel Drive Clutch—6150J Tractor
MFWD Clutch — Cross-Sectional View
CQ263340 —UN—09JAN06
A—Sleeve I— Inner piston sealing Q—Rear bearing race Y—Thrust washer
B—Clutch axle J— Clutch piston R—Sealing Ring (2) Z— Clutch return spring
C—Retainer K—Outer piston sealing S—Snap ring AA—Clutch housing
D—Set of O-rings (2) L— Pressure plate T— Backing plate BB—O-Ring packing
E—Supplement assembly M—Clutch gears U—Separating plate (6) CC—Plug
F— Front bearing outer race N—Bushing (2) V— Disk (7)
G—Front bearing O—Thrust washer W—Clutch hub
H—Stopper nut (2) P—Rear bearing X—Piston backing disk
AG,LT04177,1033 -19-07FEB08-1/1
Disassemble Front-Wheel Drive Clutch
1. Remove the front-wheel drive clutch housing. (See
Remove and Install Front-Wheel Drive Clutch Housing
in this Section, Group 06.)
2. Remove the bushing and deflector ring from the clutch
CQ263020 —UN—06JAN06
shaft.
3. Remove the screws (A).
4. Remove the sleeve (B) with the retainer.
A—Screws (4 used) B—Sleeve
Continued on next page LS87647,00002CA -19-26DEC16-1/5
TM804919 (23JAN17) 50A-16-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=380
Front-Wheel Drive Clutch—6150J Tractor
5. Remove the clutch shaft (A), set of O-rings (B),
bearing case (C), and bearing cone (D).
A—Clutch Shaft C—Bearing Case
B—Set of O-rings D—Bearing Cone
RW21302 —UN—19JUN92
LS87647,00002CA -19-26DEC16-2/5
6. Remove the front-wheel clutch assembly (A) from the
housing.
7. Remove the front-wheel drive clutch assembly (A)
from the drive gear (B).
8. Remove the rear bearing (C), and thrust washer.
CQ263070 —UN—06JAN06
A—Front-Wheel Drive Clutch C—Rear Bearing
Assembly
B—Drive Gear
CQ263040 —UN—06JAN06
Continued on next page LS87647,00002CA -19-26DEC16-3/5
TM804919 (23JAN17) 50A-16-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=381
Front-Wheel Drive Clutch—6150J Tractor
9. Remove the rear bearing cup using the JDG811
bearing cup puller.
10. Install a new bearing cup in the housing using a
66.675 mm (2.625 in) driver disk.
CQ263080 —UN—06JAN06
LS87647,00002CA -19-26DEC16-4/5
11. Inspect the clutch shaft, checking if plug (A) is installed
on the shaft end.
IMPORTANT: Install the plug on the main oil duct
that crosses the transversal bore between
the sealing ring grooves.
RW35052 —UN—29JUN93
12. Inspect the shaft sealing rings (B). Replace as required.
13. Replace the O-rings (C).
14. Replace the front bearing (D), if necessary.
A—Plug C—O-rings
B—Sealing Rings D—Front Bearing
LS87647,00002CA -19-26DEC16-5/5
Disassembling MFWD Clutch Assembly
1. Remove thrust washer (A) between clutch hub and
gear.
2. Inspect bushings (B). Install new bushings up to 0,5
mm (0.01 in.) below surfaces using a 50,8 mm (2 in.)
RW35053 —UN—29JUN93
driver disk.
Continued on next page OU90500,00001E5 -19-13FEB14-1/4
TM804919 (23JAN17) 50A-16-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=382
Front-Wheel Drive Clutch—6150J Tractor
3. Loosen and remove stopper nut (A).
4. Put clutch assembly into a press and install JDG303
spring compression tool (B) with a reinforcement bar
(C).
5. Compress clutch return springs (D) and remove nut (A).
6. Extract clutch piston (E).
A—Stopper nut D—Spring return spring (2)
B—JDG303 tool E—Spring piston
RW35054 —UN—29JUN93
C—Reinforcement bar
OU90500,00001E5 -19-13FEB14-2/4
7. Remove lock ring (A).
8. Remove parts (B—E).
A—Lock ring D—Separator (6)
B—Backing disk E—Pressure disk
C—Disk (7)
RW35055 —UN—29JUN93
OU90500,00001E5 -19-13FEB14-3/4
9. Inspect sealing rings (A) and piston backing plate (B).
RW21308 —UN—19JUN92
OU90500,00001E5 -19-13FEB14-4/4
TM804919 (23JAN17) 50A-16-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=383
Front-Wheel Drive Clutch—6150J Tractor
Mounting MFWD Clutch Assembly
1. Install piston backing plate to hub with larger beveled
part (A) in direction of threads (B) using a press.
RW21309 —UN—19JUN92
OU90500,00001E6 -19-13NOV12-1/5
2. Install pressure plate (E) to clutch hub.
3. Install disks (C) and separator plates (D) alternately,
beginning with a disk.
4. Install backing plate (B) and lock ring (A).
RW35055 —UN—29JUN93
A—Lock ring D—Blower
B—Backing plate E—Pressure plate
C—Disk (7)
OU90500,00001E6 -19-13NOV12-2/5
5. Install clutch hub assembly (A) to MFWD drive gear,
aligning clutch disks.
6. DO NOT INSTALL thrust washer hub-clutch (B).
IMPORTANT: Install both return springs with convex
side (F) looking up, towards threads (exterior
RW35056 —UN—29JUN93
diameter against clutch piston).
7. Install parts (C—E).
A—Clutch hub assembly D—Clutch return spring (2)
B—Thrust washer hub-gear E—Stopper nut
C—Clutch piston F— Convex side of return
spring
Continued on next page OU90500,00001E6 -19-13NOV12-3/5
TM804919 (23JAN17) 50A-16-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=384
Front-Wheel Drive Clutch—6150J Tractor
8. Put clutch assembly into a press and install JDG303
spring compression tool with reinforcement bar.
9. Compress springs until plain and install special
stopper nut.
10. Release load on springs and check if they remain plain.
11. Compress springs and carry out nut adjustment as
required.
12. Secure nut to hub.
RW35057 —UN—29JUN93
13. Remove assembly from press.
OU90500,00001E6 -19-13NOV12-4/5
14. Remove clutch assembly from drive gear and install
thrust washer (A) between clutch hub and gear.
15. Install clutch assembly to drive gear.
RW35058 —UN—29JUN93
OU90500,00001E6 -19-13NOV12-5/5
TM804919 (23JAN17) 50A-16-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=385
Front-Wheel Drive Clutch—6150J Tractor
Mounting MFWD Clutch
1. Install rear bearing (A) to its race.
2. Apply grease to thrust washer (B) to put it in place and
install washer on drive gear.
CQ263100 —UN—06JAN06
OU90500,00001E7 -19-13NOV12-1/4
3. Install clutch assembly (A) to housing making sure
thrust washer between shaft and rear bearing
maintains its position on MFWD gear.
4. Install shaft (B) with front bearing (C) into housing
passing through clutch assembly and rear bearing.
5. Install bearing race (D).
A—Clutch assembly C—Front bearing
B—Clutch drive shaft D—Front bearing race
RW35060 —UN—29JUN93
Continued on next page OU90500,00001E7 -19-13NOV12-2/4
TM804919 (23JAN17) 50A-16-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=386
Front-Wheel Drive Clutch—6150J Tractor
6. Replace front sleeve (A) of front bearing housing by
a thrust disk of 2-3/4" and a backing disk of 1-3/4", if
necessary.
7. Install retainer to same height as external surface.
8. Replace O-ring (B).
RW35061 —UN—29JUN93
OU90500,00001E7 -19-13NOV12-3/4
IMPORTANT: DO NOT INSTALL supplements.
9. Install bearing housing and its bolts.
10. Tighten bearing housing bolts as specified.
Specification
Bearing housing
bolts—Torque................................................................................26 N·m
19 lb.-ft.
11. Turn clutch assembly several times in both directions
to seat bearing.
12. Install a comparative gauge with measuring tip resting
on clutch assembly.
13. Move clutch assembly up and down using a lever bar
under MFWD gear. Take note of gauge reading for
axial play.
14. Remove comparative gauge and bearing housing.
15. Install a bearing assembly that permits axial play as
specified.
RW35062 —UN—29JUN93
Specification
MFWD clutch
shaft—Clearance..............................................................0,025—0,1 mm
9.84—0.004 in.
16. Reinstall bearing housing with O-ring.
17. Reinstall bearing housing bolts and tighten as
specified.
18. Install MFWD clutch.
Specification
Bearing housing
bolts—Torque................................................................................26 N·m
19 lb.-ft.
OU90500,00001E7 -19-13NOV12-4/4
TM804919 (23JAN17) 50A-16-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=387
Front-Wheel Drive Clutch—6150J Tractor
TM804919 (23JAN17) 50A-16-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=388
Group 17
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Front bearing housing bolt Torque 26 N·m
19 lb.-ft.
Drive shaft Axial play 0,025—0,1 mm
9.84—0.004 in.
OU90500,00001E8 -19-13NOV12-1/1
MFWD Clutch Repair Instructions
• For assembly, apply hydraulic oil to all components. • Do not wash clutch disks in solvent.
• When mounting, apply a thin layer of grease to needle Before mounting new clutch disks, put them in hydraulic
bearings, thrust washers and sealing rings. oil for 15 minutes.
OU04339,0000013 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-17-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=389
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
MFWD Clutch — Cross-Sectional View
CQ282980 —UN—10AUG09
1— Disk 10— Bearing 19— Bearing Housing 27— Ring
2— Disk 11— Bearing Cup 20— Hub 28— Bearing Cup
3— Washer, Thrust 12— Shims 21— O-Ring 29— Thrust Washer
4— Spring, Disk 13— O-Ring 22— Drum 30— Bushing
5— O-Ring 14— Seal 23— Drain Plug 31— Poppet
6— Snap Ring 15— Cap Screw 24— Solenoid Valve 32— Thrust Washer
7— Piston 16— Shaft 25— Bearing
8— Bushing 17— Bracket 26— Plug
9— Seal 18— Cap Screw
GB52027,0000BE6 -19-10AUG09-1/1
TM804919 (23JAN17) 50A-17-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=390
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
Disassemble Front-Wheel Drive Clutch
1. Remove the front-wheel drive clutch housing. (See
Remove and Install Front-Wheel Drive Clutch Housing
in Section 50A, Group 07.)
CQ282985 —UN—10AUG09
2. Remove the solenoid valve (A).
A—Solenoid Valve
LS87647,00002CB -19-26DEC16-1/5
3. Remove the bushing (A) and deflector ring (B).
4. Remove the screws (C).
5. Remove the cover (D) with sealing ring.
CQ282981 —UN—10AUG09
A—Bushing C—Screws (4 used)
B—Deflector Ring D—Cover
LS87647,00002CB -19-26DEC16-2/5
6. Remove the clutch shaft (A), set of shims (B) and
bearing (C).
A—Clutch Shaft C—Bearing
B—Set of Shims
CQ282982 —UN—10AUG09
Continued on next page LS87647,00002CB -19-26DEC16-3/5
TM804919 (23JAN17) 50A-17-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=391
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
7. Remove front-wheel drive clutch assembly (A) and
rear bearing (B) from housing.
CQ282983 —UN—10AUG09
LS87647,00002CB -19-26DEC16-4/5
8. Remove the rear bearing cup using the JDG811
bearing cup puller (A).
A—JDG811 Bearing Cup Puller
CQ282984 —UN—10AUG09
LS87647,00002CB -19-26DEC16-5/5
Disassembling MFWD Clutch Assembly
1. Use dealer fabricated bushing (A) to compress disk
springs in a press.
2. Remove snap ring (B).
CQ282986 —UN—10AUG09
Continued on next page GB52027,0000BE8 -19-07AUG09-1/6
TM804919 (23JAN17) 50A-17-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=392
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
3. Remove ring (B) and disk springs (C).
CQ282987 —UN—11AUG09
GB52027,0000BE8 -19-07AUG09-2/6
4. Remove piston (A).
CQ282988 —UN—11AUG09
GB52027,0000BE8 -19-07AUG09-3/6
5. Remove hub (A).
CQ282989 —UN—11AUG09
Continued on next page GB52027,0000BE8 -19-07AUG09-4/6
TM804919 (23JAN17) 50A-17-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=393
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
6. Remove disk pack (B) and Thrust washers (A).
CQ282990 —UN—11AUG09
GB52027,0000BE8 -19-07AUG09-5/6
7. Remove retaining ring (A) as well as check valves (B)
and spring (C).
CQ282991 —UN—11AUG09
GB52027,0000BE8 -19-07AUG09-6/6
TM804919 (23JAN17) 50A-17-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=394
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
MFWD Clutch Exploded View
8
7
6
5
4
3 13
1 2 12
14
9 11
10
15
16
17
35
19 18
36
21 20
22 34
23
33
24 32
25
26 31
CQ283007 —UN—11AUG09
28 30 31
29
27
Continued on next page GB52027,0000BEC -19-11AUG09-1/2
TM804919 (23JAN17) 50A-17-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=395
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
1— Bearing Housing 11— Solenoid Valve 21— Seal 30— Thrust Washer
2— O-Ring 12— Plug 22— Spring Disk 31— Impeller
3— Seal 13— O-Ring 23— Ring 32— Thrust Washer
4— Shims 14— Disk Pack 24— Snap Ring 33— Thrust Washer
5— Bearing cup 15— Bushing 25— Bearing Cup 34— Shaft
6— Bearing 16— Hub 26— Bearing 35— Ring
7— Plug 17— Bushing 27— Poppet and retaining ring 36— Plug
8— Clutch Housing 18— O-Ring 28— Spring
9— O-Ring 19— Bushing 29— Thrust Washer
10— Drain Plug 20— Piston
GB52027,0000BEC -19-11AUG09-2/2
TM804919 (23JAN17) 50A-17-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=396
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
Mounting MFWD Clutch Assembly
1. Press bushing (A) into clutch drum.
CQ282992 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-1/11
2. Apply a fine film of LOCTITE 243 to outer edge of oil
transfer plate (A).
CQ282993 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-2/11
3. Press bushing (A) into clutch drum.
CQ282994 —UN—11AUG09
Continued on next page GB52027,0000BE9 -19-13NOV12-3/11
TM804919 (23JAN17) 50A-17-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=397
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
4. Install check valves (B), spring (C) and retaining rings
(A).
CQ282991 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-4/11
5. Install disk pack (A). First disk you install must have
teeth on outer side.
CQ282995 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-5/11
6. Position Thrust Washers (A) into the drum.
CQ282996 —UN—11AUG09
Continued on next page GB52027,0000BE9 -19-13NOV12-6/11
TM804919 (23JAN17) 50A-17-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=398
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
7. Install Hub (A) into the clutch drum.
CQ282997 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-7/11
8. Install O-Ring (A), seal (B) and bushing (C) in the
piston (D) as shown.
CQ282998 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-8/11
9. Intall the piston assembly (A) into the clutch drum.
CQ282999 —UN—11AUG09
Continued on next page GB52027,0000BE9 -19-13NOV12-9/11
TM804919 (23JAN17) 50A-17-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=399
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
10. Intall spring disk (A) and ring (B).
CQ283000 —UN—11AUG09
GB52027,0000BE9 -19-13NOV12-10/11
11. Use dealer fabricated bushing (A) to compress disk
springs in a press and install snap ring (B).
CQ282986 —UN—10AUG09
GB52027,0000BE9 -19-13NOV12-11/11
TM804919 (23JAN17) 50A-17-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=400
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
Mounting MFWD Clutch
1. Install cone bearing cup (A).
CQ283001 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-1/12
2. Install clutch (A) to housing.
CQ283002 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-2/12
3. Install bearing cone (D) to clutch shaft as well as O’
rings (B) and (C) and plug (A).
CQ283003 —UN—11AUG09
Continued on next page GB52027,0000BEB -19-13NOV12-3/12
TM804919 (23JAN17) 50A-17-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=401
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
4. Install clutch shaft (A).
CQ283004 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-4/12
5. Install thrust washers (A), for further information. (See
“MFWD Clutch Cross-Sectional View” in this group).
CQ283005 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-5/12
6. Install bearing cone (B).
CQ283006 —UN—11AUG09
Continued on next page GB52027,0000BEB -19-13NOV12-6/12
TM804919 (23JAN17) 50A-17-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=402
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
7. Install bearing cup (A)
CQ283009 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-7/12
8. Install shims (B) to provide end play as specified.
Specification
MFWD clutch
shaft—Clearance..............................................................0,025—0,1 mm
9.84—0.004 in.
CQ283010 —UN—11AUG09
NOTE: There are 0,08 mm, 0,13 mm and 0,25 mm (0.003
in., 0.005 in., 0.01 in.) thickness shims. Use as
needed to reach recommended end play.
GB52027,0000BEB -19-13NOV12-8/12
9. Install O’ ring (A) and Seal (B) in bearing housing as
shown.
CQ283008 —UN—11AUG09
Continued on next page GB52027,0000BEB -19-13NOV12-9/12
TM804919 (23JAN17) 50A-17-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=403
Front-Wheel Drive Clutch—6170J, 6190J, and 6210J Tractors
10. Assemble bearing housing (A) to clutch housing
assembly tightening bolts (B).
Tighten bolts (C) with bracket (D).
Specification
Bolts (B) and
CQ283011 —UN—11AUG09
(C)—Torque...................................................................................25 N·m
18 lb.-ft.
GB52027,0000BEB -19-13NOV12-10/12
11. Measure axial play.
Add shims as needed to reach recommended play.
Specification
Clutch axle play—Play.....................................................0,025—0,1 mm
9.84—0.004 in.
CQ283012 —UN—21AUG09
GB52027,0000BEB -19-13NOV12-11/12
12. Install plugs (A) and (B) with its respective O’ rings
and solenoid valve (C).
CQ283013 —UN—11AUG09
GB52027,0000BEB -19-13NOV12-12/12
TM804919 (23JAN17) 50A-17-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=404
Group 20
Rear Differential—6135J Tractor
Specifications
Item Measurement Specification
Pinion Shafts-to-Housing, Allen Bolts Torque 70 N·m
(52 lb·ft)
Ring Gear and Housing Cover, Torque 150 N·m
Special Bolts (110 lb·ft)
Shims Thickness 2 mm
(0.08 in)
Differential Bearing Screws Torque 50 N·m
(35 lb·ft)
Differential Bearing Preload 0.05—0.13 mm
(0.002—0.005 in)
Ring Gear and Differential Drive Backlash 0.30 mm
Shaft Pinion (0.012 in)
TS95756,00001C7 -19-04APR16-1/1
Other Materials
Number Name Use
L41475 (U.S.) Loctite® Middle 243 Sealant (L41475) 50A—Drivetrain
Loctite is a trademark of Henkel Corporation
TS95756,00001C4 -19-26DEC16-1/1
Rear Differential Repair Instructions • Do not heat bearings to temperatures higher than
150°C (300&crosso;F).
• For assembly, apply hydraulic oil to all components. • Do not wash clutch disks in solvent. Before mounting
• When mounting, apply a thin layer of grease to needle new clutch disks, put them in hydraulic oil for 15 minutes.
bearings, thrust washers and sealing rings.
OU90500,00001F6 -19-26NOV12-1/1
TM804919 (23JAN17) 50A-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=405
Rear Differential—6135J Tractor
Differential — Exploded View
CQ291338 —UN—01SEP11
Continued on next page OU04339,000004F -19-01SEP11-1/2
TM804919 (23JAN17) 50A-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=406
Rear Differential—6135J Tractor
A—Bearing flange, left-hand end G—Allen bolt N—Ring gear U—O-Ring
B—Shim (use as many as H—Drive shaft O—Bearing cone V—O-Ring
required) I— Thrust washer P—Drive shaft W—Piston
C—Bearing cup J— Planetary gear Q—Carcass X—Cover
D—Sealing ring (2 used) K—Lock washer (4 used) R—Drive shaft Y—Bearing cup
E—Bearing cone L— Differential pinion (4 used) S—Disk with teeth on outer part Z— Bracket
F— Bearing flange, right-hand M—Hub with drive pinion (7 used)
end T— Disk with teeth on inner part
(6 used)
OU04339,000004F -19-01SEP11-2/2
Rear Differential—Cross-Sectional View
LX1025712 —UN—23MAY01
A—Differential Housing E—Left-Hand Side Bearing H—Hub with Drive Pinion L— Right-Hand Side Drive Shaft
B—Ring Gear Flange I— Disk Pack
C—Cover F— Planetary Gear J— Piston
D—Left-Hand Side Drive Shaft G—Differential Pinion (4 used) K—Right-Hand Side Bearing
Flange
TS95756,00001BF -19-04APR16-1/1
TM804919 (23JAN17) 50A-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=407
Rear Differential—6135J Tractor
Remove Rear Differential
1. Remove the power take-off housing. (See Remove
and Install Power Take-Off Housing in this Section,
Group 05.)
LX1020463 —UN—14MAY98
2. Remove the final drives. (See Remove and Install
Final Drive in this Section, Group 05.)
3. Remove the bearing flange (A) from both sides.
NOTE: To press out the bearing flange (A), use
two screws M12 x 45.
A—Bearing Flange
TS95756,00001C2 -19-18APR16-1/3
4. Remove the hydraulic line (A) and oil deflector plate
(B).
NOTE: Collect oil as it comes out.
A—Hydraulic Line B—Oil Deflector Plate
LX1020464 —UN—14MAY98
TS95756,00001C2 -19-18APR16-2/3
5. Carefully remove the rear differential (A).
A—Rear Differential
LX1020465 —UN—14MAY98
TS95756,00001C2 -19-18APR16-3/3
TM804919 (23JAN17) 50A-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=408
Rear Differential—6135J Tractor
Disassemble Rear Differential
1. Remove rear differential. (See Remove Rear
Differential, in this Group.)
2. Remove ring gear screws (A).
LX1018482 —UN—10NOV97
3. Remove ring gear.
4. Loosen housing cover.
A—Ring Gear Screws
TS95756,00001BE -19-04APR16-1/10
5. Remove bearing cone.
LX1027768 —UN—27AUG01
TS95756,00001BE -19-04APR16-2/10
6. Remove differential piston (A).
NOTE: Differential piston (A) can be removed using
compressed air. To do so, plug second bore.
7. Remove thrust washer (B).
LX1027771 —UN—28AUG01
A—Piston B—Thrust Washer
LX1018483 —UN—10NOV97
Continued on next page TS95756,00001BE -19-04APR16-3/10
TM804919 (23JAN17) 50A-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=409
Rear Differential—6135J Tractor
8. Remove hub (A).
A—Hub
LX1027769 —UN—27AUG01
TS95756,00001BE -19-04APR16-4/10
9. Remove disk pack (A).
A—Disk Pack
LX1045021 —UN—18JAN08
TS95756,00001BE -19-04APR16-5/10
10. Remove drive shaft screw (A).
A—Screw
LX1027322 —UN—27AUG01
Continued on next page TS95756,00001BE -19-04APR16-6/10
TM804919 (23JAN17) 50A-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=410
Rear Differential—6135J Tractor
11. Remove drive shafts (A) and (B).
LX1045022 —UN—18JAN08
TS95756,00001BE -19-04APR16-7/10
12. Remove bracket (A).
13. Remove differential pinions and lock washers.
LX1045024 —UN—18JAN08
TS95756,00001BE -19-04APR16-8/10
14. Remove planetary gear (A).
A—Planetary Gear
LX1027317 —UN—27AUG01
Continued on next page TS95756,00001BE -19-04APR16-9/10
TM804919 (23JAN17) 50A-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=411
Rear Differential—6135J Tractor
15. Remove thrust washer (A).
A—Thrust Washer
LX1027316 —UN—27AUG01
TS95756,00001BE -19-04APR16-10/10
Assembling the differential
1. Install thrust washer (A).
LX1027316 —UN—27AUG01
LT04177,000022B -19-01SEP11-1/17
2. Install planetary gear (A).
LX1027317 —UN—27AUG01
Continued on next page LT04177,000022B -19-01SEP11-2/17
TM804919 (23JAN17) 50A-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=412
Rear Differential—6135J Tractor
3. Install thrust washer (A) to long shaft (B) with lug
pointing toward recess.
LX1018487 —UN—10NOV97
LT04177,000022B -19-01SEP11-3/17
4. Install differential pinion (A).
LX1027319 —UN—27AUG01
LT04177,000022B -19-01SEP11-4/17
5. Install long shafts (B) together short ones (C) with
differential pinions (A) and thrust washers.
NOTE: Insert long shaft (B) until end of first differential
pinion (A) according to illustration.
LX1045027 —UN—18JAN08
Continued on next page LT04177,000022B -19-01SEP11-5/17
TM804919 (23JAN17) 50A-20-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=413
Rear Differential—6135J Tractor
6. Use an adequate dowel pin (D) and install differential
pinion and thrust washers to grant alignment.
A—Differential pinion C—Short shaft
B—Long shaft D—Dowel pin (Guide Shaft)
LX1045026 —UN—18JAN08
LT04177,000022B -19-01SEP11-6/17
7. Install bracket (A) and insert long shaft (B) as far as
it will go.
CQ291339 —UN—24OCT11
LT04177,000022B -19-01SEP11-7/17
8. Install short shafts (A) and long shaft (B).
LX1045022 —UN—18JAN08
Continued on next page LT04177,000022B -19-01SEP11-8/17
TM804919 (23JAN17) 50A-20-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=414
Rear Differential—6135J Tractor
9. Coat Allen bolt (A) with LOCTITE® 243 (L41475) and
tighten.
Specification
Pinion shafts-to-housing,
Allen bolts —Torque......................................................................70 N·m
LX1027322 —UN—27AUG01
52 lb-ft
LOCTITE is a registered trademark of the Loctite Corporation
LT04177,000022B -19-01SEP11-9/17
10. Install hub (A).
LX1027323 —UN—27AUG01
LT04177,000022B -19-01SEP11-10/17
11. Install disk pack (A). First disk you install must have
teeth on outer side.
LX1027324 —UN—27AUG01
Continued on next page LT04177,000022B -19-01SEP11-11/17
TM804919 (23JAN17) 50A-20-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=415
Rear Differential—6135J Tractor
12. Install O-rings (A) and (B) to piston and coat with oil.
LX1027325 —UN—27AUG01
LT04177,000022B -19-01SEP11-12/17
13. Install piston (A).
LX1027326 —UN—27AUG01
LT04177,000022B -19-01SEP11-13/17
14. Install thrust washer (A).
LX1027327 —UN—27AUG01
Continued on next page LT04177,000022B -19-01SEP11-14/17
TM804919 (23JAN17) 50A-20-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=416
Rear Differential—6135J Tractor
15. Heat bearing cone (A) and install.
LX1027328 —UN—27AUG01
LT04177,000022B -19-01SEP11-15/17
16. Install cone bearing cup (A) to cover.
LX1027329 —UN—27AUG01
LT04177,000022B -19-01SEP11-16/17
17. Join differential housing and cover and install ring gear.
18. Tighten special bolts.
Specification
Ring gear and
housing cover, special
bolts—Torque..............................................................................150 N·m
110 lb-ft
Next step: See reference Installing Differential.
LX1018493 —UN—10NOV97
LT04177,000022B -19-01SEP11-17/17
TM804919 (23JAN17) 50A-20-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=417
Rear Differential—6135J Tractor
Install Rear Differential
1. Install rear differential (A).
LX1020465 —UN—14MAY98
TS95756,00001C1 -19-04APR16-1/4
2. Install oil line (A) and oil deflector plate (B).
A—Oil Line B—Oil Deflector Plate
LX1020464 —UN—14MAY98
TS95756,00001C1 -19-04APR16-2/4
3. Place a set of shims (A) under right-hand side bearing
flange to create calculable axial play (necessary for
differential bearings preload adjustment).
Specification
Shims—Thickness........................................................................... 2 mm
LX1018494 —UN—12NOV97
(0.08 in)
NOTE: Make sure bores indicated by arrows are aligned.
They will be used for hydraulic differential lock.
A—Shims
Continued on next page TS95756,00001C1 -19-04APR16-3/4
TM804919 (23JAN17) 50A-20-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=418
Rear Differential—6135J Tractor
4. Install the final drive shaft (B) with bearing flange (A)
on right-hand side and left-hand side.
NOTE: At right-hand side of bearing flange, make sure
hydraulic lock bores are aligned.
5. Using the two final drive shafts, lift differential slowly
and with care until bearing flange are aligned with
differential housing.
6. Install bearing flanges.
LX1020466 —UN—10NOV08
NOTE: Use two M10x100 mm (4 in) screws (C) to
bearing flanges to avoid shims are twisted and
to help to install bearing flanges.
A—Bearing Flange C—Screws
B—Final Drive Shaft
TS95756,00001C1 -19-04APR16-4/4
Adjust Differential Bearings Preload
IMPORTANT: Turn differential several times in both
directions to seat roller bearings. Repeat before
each measurement of axial play.
LX000867 —UN—22NOV94
NOTE: Keep the original shims which were mounted
under the left-hand side flange bearing.
1. Check if bearing flanges are correctly installed and if
at least three screws are tightened to specification:
Specification
Differential Bearing
Screws—Torque............................................................................50 N·m
(35 lb·ft)
A—Differential Bearings
2. Install a dial indicator on the differential housing, with Screws
the pointer facing the bearing.
3. Move ring gear to the right-hand side and set to zero bearing flange and will proportionate correct bearing
the data of the dial indicator. preload:
4. Move ring gear to the left-hand side and make note of Specification
axial play currently checked. Differential
Bearing—Preload.............................................................0.05—0.13 mm
5. To checked axial play, add a value between 0.08—0.13 (0.002—0.005 in)
mm (0.003—0.005 in). The result is the shim thickness
which must be removed from the right-hand side
TS95756,00001C3 -19-09MAY16-1/1
TM804919 (23JAN17) 50A-20-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=419
Rear Differential—6135J Tractor
Adjust Rear Differential Backlash
1. Adjust bearings preload. (See Adjust Differential
Bearings Preload, in this Section.)
2. Install a dial indicator on the differential housing with
LX1020467 —UN—18JUN98
the pointer facing on tooth of ring gear, on the outside
diameter.
3. Measure play at different points along circumference.
Specification
Ring Gear and
Differential Drive Shaft
Pinion—Backlash....................................................................... 0.30 mm
(0.012 in)
IMPORTANT: At any point on circumference of If play is more than 0.38 mm (0.015 in), place several
ring gear, play must be between 0.22 mm shims that are under right-hand side bearing flange
(0.009 in) and 0.38 mm (0.015 in). under left-hand side bearing flange.
4. If play is under 0.22 mm (0.009 in), place several
shims that are under left-hand side bearing flange
under right-hand side bearing flange.
TS95756,00001C0 -19-09MAY16-1/1
TM804919 (23JAN17) 50A-20-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=420
Group 21
Rear Differential—6150J Tractor
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Differential cone pinion, pressure Torque 150 N·m
bolt of shaft 110 lb.-ft.
Differential housing cover and Torque 150 N·m
housing cover-to-ring gear bolts 110 lb.-ft.
Bearing housing bolts Torque 90 N·m
66 lb.-ft.
Differential Bearing pre-load 0,05—0,13 mm
0.002—0.005 in.
Play between teeth + - 0,11 mm from number engraved on
outer side of gear
+ - 0.004 in. from number engraved on
outer side of gear
OU90500,00001EA -19-13NOV12-1/1
Rear Differential Repair Instructions • Do not heat bearings to temperatures higher than
150°C (300&crosso;F).
• For assembly, apply hydraulic oil to all components. • Do not wash clutch disks in solvent. Before mounting
• When mounting, apply a thin layer of grease to needle new clutch disks, put them in hydraulic oil for 15 minutes.
bearings, thrust washers and sealing rings.
OU90500,00001F6 -19-26NOV12-1/1
TM804919 (23JAN17) 50A-21-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=421
Rear Differential—6150J Tractor
Rear Differential — Cross Sectional View
LX1025713 —UN—23MAY01
A—Left-hand final drive shaft C—Ring Gear F— Differential pinion (2) I— Right-hand final drive shaft
B—Differential housing D—Differential lock oil line G—Disk package
E—Drive pinion (2) H—Piston
OU90500,00001F8 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-21-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=422
Rear Differential—6150J Tractor
Rear Differential — Exploded View
CQ258420 —UN—01DEC05
1— Housing 9— Plate (3) 18— Bolt 27— Connection
2— Washer 10— Disk (3) 19— Case 28— O-Ring
3— Bolt 11— Piston 20— Ball bearing 29— Connection
4— Shoulder washer (2) 12— Cover 21— Supplements 30— Thrust washer
5— Gear 13— Case 22— Sleeve 31— Rollers
6— Shoulder washer (2) 14— Ball bearing 23— Bolt
7— Drive Pinion 15— Ring (2) 24— Connection
8— Gear 16— Sleeve 25— O-Ring
17— Drive shaft 26— Line
AG,LT04177,1043 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-21-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=423
Rear Differential—6150J Tractor
Remove and Install Rear Differential
1. Remove the power take-off housing. (See Remove
and Install Power Take-Off Housing in this Section,
Group 06.)
2. Remove both final drives. (See Remove and Install
RW23053 —UN—01JUN93
Final Drive in this Section, Group 06.)
3. Remove differential lock line (A).
4. Remove both differential housings with supplements.
5. Keep the supplements of both housings.
6. Mount and install the JT07131A differential lifting
housing.
A—Differential Lock Line
LS87647,00002CC -19-20APR16-1/2
a. Install the nut (A) and support (B) on the threaded
rod (C). Tighten the nut (A) against the support (B).
b. Install the support (D), handle end (E), and nut (F)
without tightening.
c. Insert the mounted tool through the housing as
shown.
d. Turn the support (B) by 90º and tighten the nut (F).
Make sure that the support is secured transversely
in the opening of the housing.
RW23052 —UN—01JUN93
7. Install the handle extension (G) and remove the
differential housing using a suitable hoist.
8. To install the rear differential, follow the procedure in
reverse order.
A—Nut E—Handle
B—Support F— Nut
C—Threaded Rod G—Handle Extension
D—Support
RW23054 —UN—01JUN93
LS87647,00002CC -19-20APR16-2/2
TM804919 (23JAN17) 50A-21-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=424
Rear Differential—6150J Tractor
Disassembling Rear Differential
NOTE: During disassembly and assembly, consult “Rear
Differential — Exploded View” as reference.
1. Remove differential cover and housing-to-ring gear
RW23055 —UN—01JUN93
pressure bolts (A).
IMPORTANT: Ring gear and output pinion have to
be replaced together. Make sure numbers
engraved in ring gear and shaft end that receives
pinion are similar. Adjust contact point when
replacing ring gear and pinion shaft.
2. Inspect condition of gear teeth.
3. Extract gear from housing if necessary. 5. Remove differential cover.
4. Install ring gear to housing with gear heated to 150°C
(300&crosso;F).
CAUTION: Heat ring gear in a bearing heater.
Use a thermometer and do not exceed
150°C (300&crosso;F).
OU90500,00001F0 -19-13FEB14-1/8
6. Remove differential lock piston from cover, apply
compressed air to piston input (A).
RW23056 —UN—01JUN93
OU90500,00001F0 -19-13FEB14-2/8
7. Install new bearing race (A) to differential housing
using a 4-7/16 in. driver disk.
8. Install new bearing race (B) to differential cover using
JDG236 driver disk.
9. Make sure races are correctly seated in the back of
RW23057 —UN—01JUN93
their compartments.
Continued on next page OU90500,00001F0 -19-13FEB14-3/8
TM804919 (23JAN17) 50A-21-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=425
Rear Differential—6150J Tractor
10. Install new differential bearings.
11. Check that bearings are seated against edges.
12. Install left-hand housing bearing (A) using a 3 in.
driver disk.
RW23058 —UN—01JUN93
13. Heat up bearing and install to right-hand bearing
housing (B) against edge.
14. Let cool down and seat bearing with a bronze hammer.
15. Inspect differential lock sealing rings (C).
OU90500,00001F0 -19-13FEB14-4/8
16. Remove differential lock gear with thrust washer (A),
disks (B) and separator disks (C).
RW23059 —UN—01JUN93
OU90500,00001F0 -19-13FEB14-5/8
17. Remove drive pinion shaft pressure bolt (A).
RW23060 —UN—01JUN93
Continued on next page OU90500,00001F0 -19-13FEB14-6/8
TM804919 (23JAN17) 50A-21-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=426
Rear Differential—6150J Tractor
18. Remove drive pinion, pinions and spherical thrust
washer.
RW23061 —UN—01JUN93
OU90500,00001F0 -19-13FEB14-7/8
19. Remove beveled gear (A) and thrust washer (B).
RW23062 —UN—01JUN93
OU90500,00001F0 -19-13FEB14-8/8
TM804919 (23JAN17) 50A-21-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=427
Rear Differential—6150J Tractor
Assembling Rear Differential
1. Install beveled gear (A) and thrust washer (B) inside
of housing.
RW23062 —UN—01JUN93
OU90500,00001F1 -19-13FEB14-1/9
2. Coat thrust washers with a layer of clean grease and
install to housing.
3. Ensure latches (A) are snapped in.
RW21665 —UN—10JUL92
Continued on next page OU90500,00001F1 -19-13FEB14-2/9
TM804919 (23JAN17) 50A-21-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=428
Rear Differential—6150J Tractor
4. Mount beveled gear rollers (A) and roller backing
(B). Use grease or petroleum jelly to seat rollers and
backing ring.
5. Install beveled gears (D) and shaft (C) observing
alignment of shaft holes with housing hole.
CQ264540 —UN—24JAN06
CQ264550 —UN—24JAN06
CQ264560 —UN—25JAN06
CQ264570 —UN—06JUL06
OU90500,00001F1 -19-13FEB14-3/9
6. Install attaching bolt of shaft (A) and tighten as
specified.
Specification
Bolt of shaft (A)—Torque..............................................................150 N·m
110 lb.-ft.
RW23060 —UN—01JUN93
Continued on next page OU90500,00001F1 -19-13FEB14-4/9
TM804919 (23JAN17) 50A-21-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=429
Rear Differential—6150J Tractor
7. Install thrust washer (B) to beveled gear of differential
lock (A).
R35410 —UN—24FEB89
OU90500,00001F1 -19-13FEB14-5/9
8. Apply oil to retainer edges and install piston (A) to
differential cover, applying grease to maintain piston
in housing.
RW23063 —UN—01JUN93
OU90500,00001F1 -19-13FEB14-6/9
9. Install disks (B) and separators (C) alternately,
beginning with a disk.
10. Install beveled gear (A), disks (B) and separators (C)
inside of housing.
11. Install differential cover.
RW23059 —UN—01JUN93
Continued on next page OU90500,00001F1 -19-13FEB14-7/9
TM804919 (23JAN17) 50A-21-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=430
Rear Differential—6150J Tractor
12. Tighten bolts (A) that attach differential cover and
housing to ring gear as specified.
Specification
Bolts (A) of differential
cover and housing to ring
gear—Torque...............................................................................150 N·m
RW23055 —UN—01JUN93
110 lb.-ft.
OU90500,00001F1 -19-13FEB14-8/9
13. Install differential to housing using JT07131A lifting
device (G) and a hoist.
14. Install both bearing housings with the same number
of supplements they had when disassembling or with
sufficient supplements to assure axial play and play
between teeth.
15. Install bolts of left-hand and right-hand bearing
housings and tighten as specified.
RW23054 —UN—01JUN93
Specification
Bolts of left-hand and
right-hand bearing
housings—Torque.........................................................................90 N·m
66 lb.-ft.
16. Remove lifting tool.
17. Adjust preload and backlash. (See “Adjust Rear
Differential Preload” and “Adjust Rear Differential
Backlash” in this group).
RW21654 —UN—08JUL92
OU90500,00001F1 -19-13FEB14-9/9
TM804919 (23JAN17) 50A-21-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=431
Rear Differential—6150J Tractor
Adjust Rear Differential Preload
1. Tighten bolts of bearing housing as specified.
Specification
Bolts of bearing
housing—Torque...........................................................................90 N·m
66 lb.-ft.
2. Check if there is any play between ring gear teeth and
drive pinion.
IMPORTANT: Turn differential several times in both
directions to seat roller bearings. Repeat before
each measurement of axial play.
3. Install a comparative gauge on housing, with
measuring tip resting on a flat surface of differential
housing.
4. Move differential housing in each direction, taking note
of total axial play.
NOTE: There are supplements of various dimensions.
RW23064 —UN—01JUN93
(See Parts Catalog). For higher precision it is
recommended to measure supplements individually.
5. Remove or add supplements on any of the bearing
housings (maintaining the backlash), until you obtain a
bearing preload as specified.
Specification
Bearing
preload—Preload.............................................................0,05—0,13 mm
Specification
0.002—0.005 in.
Bolts of bearing
6. Tighten bolts of bearing housing as specified. housing—Torque...........................................................................90 N·m
66 lb.-ft.
OU90500,00001F2 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-21-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=432
Rear Differential—6150J Tractor
Adjust Rear Differential Backlash
IMPORTANT: Adjust backlash after having
adjusted preload.
1. Turn ring gear until you locate engraved numbers on
outer diameter.
NOTE: To carry out this operation, block tractor wheels,
disengage "Park", place group lever in neutral and
remove bolts of U-joint flange of front-wheel drive.
2. Install a comparative gauge on housing, with
measuring tip resting on one of the ring gear teeth on
outer gear diameter.
3. Turn ring gear, take note of play between teeth while
adjusting drive pinion. Check play between teeth at
three different points separated by 120°.
4. Play between teeth must be at a tolerance of ± 0,11
mm (0.004 in.) in relation to the number engraved on
outer ring gear diameter.
CQ184370 —UN—26APR99
5. Example:
No. engraved on ring gear = 0,25 mm (0.01 in.)
Minimum play: 0,25 mm (0.01 in.) minus 0,11 (0.004
in.) = 0,14 mm (0.005 in.)
Maximum play: 0,25 mm (0.01 in.) plus 0,11 (0.004
in.) = 0,36 mm (0.01 in.)
6. In other words: play between teeth of ring gear and
pinion, in this example, must be between 0,14—0,36
mm (0.005—0.01 in.), at all measured points. 9. Tighten bolts of bearing housings as specified.
IMPORTANT: You should not remove or add Specification
supplements. Supplements may be swapped Bolts of bearing
from one side to another to adjust backlash. housings—Torque.........................................................................90 N·m
66 lb.-ft.
7. If there is great play between teeth, change
supplements from right-hand to left-hand housing.
8. If there is little play between teeth, change
supplements from left-hand to right-hand housing.
OU90500,00001F3 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-21-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=433
Rear Differential—6150J Tractor
TM804919 (23JAN17) 50A-21-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=434
Group 22
Rear Differential—6170J, 6190J, and 6210J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Bevel Pinion Shaft Cap Screw Torque 70 N·m
52 lb.-ft.
Differential Housing Cover Torque 210 N·m
Cap Screws 155 lb.-ft.
Bearing Quill Cap Screws Torque 125 N·m
92 lb.-ft.
Differential Bearings Bearing Preload 0,05—0,13 mm
0.002—0.005 in.
Differential Housing Backlash
Etched Number on Gear Backlash ± 0,11 mm
± 0.004 in.
No Etched Number on Gear Backlash 0,15—0,35 mm
0.006—0.014 in.
OU90500,00001F5 -19-13NOV12-1/1
TM804919 (23JAN17) 50A-22-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=435
Rear Differential—6170J, 6190J, and 6210J Tractors
Rear Differential Repair Instructions
NOTE: Before beginning repair, review following • Bearing assemblies must turn without roughness.
guidelines. These are provided to emphasize • Both bearing cone and roller assembly should be
need for attention to detail and care when replaced if either cup or cone has excessive wear.
servicing differential. • Inspect thrust washers and thrust surfaces for distortion,
roughness, scoring, or wear.
Disassembly and Assembly: • Make sure bearing cups and cones are fully seated
during installation.
• Fasteners must be tightened to specified torque.
• Lubricate each component part with clean hydraulic oil. Shafts
• Needle bearings and thrust washers should be lightly • Inspect shaft bearing surfaces for wear or damage.
coated with petroleum jelly during assembly.
• Perform specified preload and backlash checks. • Inspect shafts and replace if excessively worn or
damaged.
• Differential ring gear and drive shaft are replaced as
a matched set. Gears
Inspection Before Disassembly: • Examine gear teeth for excessive wear. Replace as
necessary.
• Inspect pinion shaft and ring gear before removal as • Pinion shafts should be inspected for loose fit and/or
follows: complete disengagement.
a. Wipe lubricant from internal working parts and visually
inspect parts for wear and damage.
• Inspect pinion gears for damaged or excessively worn
teeth.
b. Rotate gears to check for roughness.
c. Inspect pinion gear teeth for signs of scoring,
• Check for smooth rotation of pinion gears.
abnormal wear or nicks. Differential Lock
Cleaning and Inspection: IMPORTANT: DO NOT use solvent to clean disks. Use
a lint-free cloth. New disks should be soaked in
IMPORTANT: Heat bearing cones in a bearing hydraulic oil for 15 minutes before assembly.
heater. Use a thermometer and do not
exceed 150°C (300°F). • Inspect separator plate ears for excessive wear or
damage. Check plates for flatness.
Bearings • Inspect disk lugs and hub splines for excessive wear or
damage. Inspect disks for worn or scored surfaces.
• Never dry bearings with compressed air. Spinning a
bearing without lubrication can damage bearing. NOTE: If disk facing material chips, flakes, or
• Clean bearings with clean solvent, dry thoroughly, and scratches easily, the disk should be replaced
oil before inspection. Inspect bearings for roughness of regardless of facing thickness.
rotation and excessive wear of rollers.
• Inspect bearing cups for excessive wear. • Clean all oil passages.
OURX956,00002D2 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-22-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=436
Rear Differential—6170J, 6190J, and 6210J Tractors
Rear Differential — Cross Sectional View
RW70053 —UN—12JAN00
Continued on next page OURX927,0001082 -19-14NOV12-1/2
TM804919 (23JAN17) 50A-22-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=437
Rear Differential—6170J, 6190J, and 6210J Tractors
A—Left Bearing Quill I— Disks (3 used) P—Right Bearing Quill U—Needle Roller Bearings
B—Bearing Cone J— Separator Plates (3 used) Q—Seal Rings (2 used) (69 used)
C—Bearing Cup K—Ring Gear R—Spherical Thrust Washers (3 V—Bevel Pinions (3 used)
D—Thrust Washer L— Differential Lock Piston used) W—Differential Housing
E—Bevel Pinion Gear M—Differential Cover S—Bevel Pinion Shafts (3 used)
F— Anti-Rotation Washer N—Bearing Cup T— Needle Roller Thrust Washers
G—Thrust Washer O—Bearing Cone (3 used)
H—Bevel Lock Gear
OURX927,0001082 -19-14NOV12-2/2
TM804919 (23JAN17) 50A-22-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=438
Rear Differential—6170J, 6190J, and 6210J Tractors
Rear Differential — Exploded View
1 2
10
7 9
3
4
8
6 11
12
13
14
5
18 15
16
17
19 20 23
21
22
24
25
26
27
30 28
29
CQ283022 —UN—14AUG09
Continued on next page GB52027,0000BEF -19-14NOV12-1/2
TM804919 (23JAN17) 50A-22-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=439
Rear Differential—6170J, 6190J, and 6210J Tractors
1— Bearing Cup 9— Shaft 18— Housing 27— Brake Retractor Spring
2— Housing 10— Bolt 19— Seal Assembly
3— Thrust Washer 11— Disk Package 20— Shims Package 28— Brake Disk
4— Bevel Gear 12— Bevel Gear 21— Bearing 29— Brake Backing Plate
5— Hub 13— Thrust Washer 22— Hub 30— Bolt
6— Needle Bearings 14— Piston 23— Brake Oil Line
7— Pinion 15— Cover 24— O-Ring
8— Thrust Washer 16— Washer 25— Ring
17— Bolts 26— Brake Piston
GB52027,0000BEF -19-14NOV12-2/2
Remove and Install Rear Differential
1. Remove the power take-off housing. (See Remove
and Install Power Take-Off Housing in this Section,
Group 07.)
CQ283015 —UN—12AUG09
2. Remove both final drives. (See Remove and Install
Final Drive in this Section, Group 07.)
3. Remove the differential lock solenoid (A).
IMPORTANT: To help avoid possible damage
during the differential removal, remove the
differential lock solenoid .
A—Differential Lock Solenoid
LS87647,00002CD -19-20APR16-1/6
4. Remove the backing plate (A) and brake disk (B).
A—Backing Plate B—Brake Disk
CQ283016 —UN—12AUG09
LS87647,00002CD -19-20APR16-2/6
5. Remove the differential lock line (A).
A—Differential Lock Line
CQ283017 —UN—12AUG09
Continued on next page LS87647,00002CD -19-20APR16-3/6
TM804919 (23JAN17) 50A-22-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=440
Rear Differential—6170J, 6190J, and 6210J Tractors
6. Remove the oil return line (B) by removing the screws
(A).
A—Screws (2 used) B—Return Line
CQ283018 —UN—12AUG09
LS87647,00002CD -19-20APR16-4/6
7. Mount and install JT07131A differential lifting housing
(A).
A—JT07131A Differential
Lifting Housing
CQ283020 —UN—12AUG09
LS87647,00002CD -19-20APR16-5/6
8. Remove the screws (A) and remove the pillow blocks
(B) with shims (C).
NOTE: Keep the shims with the same pillow blocks.
9. Remove the differential using the JT07131A differential
CQ283019 —UN—12AUG09
lifting housing and a hoist.
10. To install the differential, follow the procedure in
reverse order.
A—Screws (6 used) B—Pillow Block
LS87647,00002CD -19-20APR16-6/6
TM804919 (23JAN17) 50A-22-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=441
Rear Differential—6170J, 6190J, and 6210J Tractors
Disassembling Rear Differential
1. Remove 12 cap screws (A) and washers.
A—Cap Screws and Washers
(12 used)
RW70105 —UN—30JUL96
GB52027,0000CB9 -19-26NOV12-1/8
NOTE: Refer to “Rear Differential — Cross Sectional
View” during disassembly and assembly.
NOTE: Cover (E), differential bevel lock gear (C), disks
(B), separator plates (A), and thrust washer (D)
will drop to the work surface.
2. Position differential with ring gear on blocks (as
shown), then drive cover (E) assembly out using a
brass drift against bevel lock gear.
RW70106 —UN—30JUL96
A—Separator Plates (3 used) D—Thrust Washer
B—Disks (3 used) E—Cover
C—Differential Bevel Lock Gear
RW70107 —UN—30JUL96
Continued on next page GB52027,0000CB9 -19-26NOV12-2/8
TM804919 (23JAN17) 50A-22-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=442
Rear Differential—6170J, 6190J, and 6210J Tractors
CAUTION: The use of air pressure to remove
component parts can cause injury. Use only 2 bar
(30 psi) of air pressure and position component so
part being removed cannot cause personal injury.
3. Remove differential lock piston (A) from cover (B) by
RW70109 —UN—30JUL96
applying air to lock piston inlet (C).
4. Remove bearing cup (D) using bearing puller.
A—Piston C—Lock Piston Inlet
B—Cover D—Bearing Cup
Bottom View
RW70108A —UN—07APR98
GB52027,0000CB9 -19-26NOV12-3/8
5. Remove three cap screws (C). Use slide hammer
and threaded adapter (5/8 in. x 12 mm) (A) to loosen
pinion shaft (B) from hub. Do not remove pinion shafts
at this time.
A—Threaded Adapter C—Cap Screws (3 used)
RW70110 —UN—30JUL96
B—Pinion Shafts (3 used)
Continued on next page GB52027,0000CB9 -19-26NOV12-4/8
TM804919 (23JAN17) 50A-22-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=443
Rear Differential—6170J, 6190J, and 6210J Tractors
6. Remove pinion hub (F), differential bevel pinion (A),
and needle roller bearings (B). Do not let needle roller
bearings drop as gear is removed from shaft.
7. Remove needle roller thrust washer (E) and spherical
thrust washer (D). Slide shaft (C) out. Repeat
procedure for remaining pinion gears.
A—Differential Bevel Pinions D—Spherical Thrust Washers
(3 used) (3 used)
B—Needle Roller Bearings (69 E—Needle Thrust Washers (3
RW70111 —UN—30JUL96
used) used)
C—Pinion Shafts (3 used) F— Pinion Hub
GB52027,0000CB9 -19-26NOV12-5/8
8. Remove bevel gear (A) and thrust washer (B).
A—Bevel Gear B—Thrust Washer
RW70112 —UN—30JUL96
GB52027,0000CB9 -19-26NOV12-6/8
9. Turn differential housing over and remove bearing cup
(A) using a bearing puller.
A—Bearing Cup
RW70113 —UN—30JUL96
Continued on next page GB52027,0000CB9 -19-26NOV12-7/8
TM804919 (23JAN17) 50A-22-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=444
Rear Differential—6170J, 6190J, and 6210J Tractors
10. Inspect gear teeth on gear set for excessive wear
or damage. Remove ring gear (A) from housing if
necessary.
A—Ring Gear
RW70114 —UN—30JUL96
GB52027,0000CB9 -19-26NOV12-8/8
Assembling Rear Differential
CAUTION: Heat ring gear in a bearing heater. Use
a thermometer and do not exceed 150°C (300°F).
1. Install ring gear (B) on housing by heating gear to
RW70115 —UN—30JUL96
150°C (300°F).
2. Install differential housing bearing cup (A) using a 117
mm or (4-5/8 in.) driver disk.
A—Bearing Cup B—Ring Gear
GB52027,0000CBA -19-26NOV12-1/11
3. Install thrust washer (B) and bevel gear (A) into
housing.
A—Bevel Gear B—Thrust Washer
RW70112 —UN—30JUL96
Continued on next page GB52027,0000CBA -19-26NOV12-2/11
TM804919 (23JAN17) 50A-22-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=445
Rear Differential—6170J, 6190J, and 6210J Tractors
4. Partially install pinion shaft (C) from outside of the
differential housing.
5. Apply light, clean grease to spherical thrust washers
(D) and install into housing ensuring tangs (G) are
positioned in recess.
6. Install needle roller thrust washers (E) on shaft.
7. Apply light, clean grease to ID of differential bevel
pinions (A) and install needle roller bearings (B).
RW70111 —UN—30JUL96
IMPORTANT: Needle roller thrust washer must be
between needles and spherical thrust washer.
8. Install pinion with needle roller bearings on shaft.
9. Install pinion hub (F). Move pinion shafts inward and
lift hub slightly until the shafts engage hub.
A—Differential Bevel Pinions E—Needle Thrust Washers (3
(3 used) used)
B—Needle Roller Bearings (69 F— Pinion Hub
used) G—Tang
C—Pinion Shafts (3 used)
D—Spherical Thrust Washers
RW70116 —UN—30JUL96
(3 used)
GB52027,0000CBA -19-26NOV12-3/11
10. Install three cap screws (A) into pinion shafts; then
tighten to specification.
Specification
Bevel pinion shaft cap
Screw—Torque..............................................................................70 N·m
52 lb.-ft.
RW70117 —UN—30JUL96
A—Cap Screws (3 used)
Continued on next page GB52027,0000CBA -19-26NOV12-4/11
TM804919 (23JAN17) 50A-22-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=446
Rear Differential—6170J, 6190J, and 6210J Tractors
11. Install thrust washer (D) and differential bevel lock
gear (C).
12. Install oil-soaked disks (B) and separator plates (A).
Start with a disk and alternate with separator plates.
A—Separator Plates (3 used) C—Differential Bevel Lock Gear
B—Disks (3 used) D—Thrust Washer
RW70118 —UN—30JUL96
GB52027,0000CBA -19-26NOV12-5/11
13. Apply clean oil to inner and outer circumference of
piston (A). Install piston into differential cover, with lip
of piston down. Carefully push piston into bore so as
not to damage or roll seal lips.
A—Piston
RW70109 —UN—30JUL96
GB52027,0000CBA -19-26NOV12-6/11
14. Install cover bearing cup (A) using a 133 mm or (5-1/4
in.) driver disk.
A—Bearing Cup
RW70119A —UN—07APR98
Continued on next page GB52027,0000CBA -19-26NOV12-7/11
TM804919 (23JAN17) 50A-22-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=447
Rear Differential—6170J, 6190J, and 6210J Tractors
15. Install differential cover.
16. Tighten 12 housing cover cap screws (A) to
specification.
Specification
Differential housing cover
RW70105 —UN—30JUL96
cap screws—Torque....................................................................210 N·m
155 lb.-ft.
A—Cap Screws (12 used)
GB52027,0000CBA -19-26NOV12-8/11
17. Install new differential bearing cones. Ensure cones
are seated against shoulders.
18. Inspect differential lock seal rings (A) in right-hand quill.
CAUTION: Heat bearing cone in a bearing
CQ283021 —UN—12AUG09
heater. Use a thermometer and do not
exceed 150°C (300°F).
19. Heat right-hand and left-hand quill bearing cones and
install onto quills against the shoulder. Allow to cool
and seat bearing cone using a brass drift. (See “Rear
Differential Repair Instructions” in this group).
GB52027,0000CBA -19-26NOV12-9/11
20. Install differential into case using JT07131A Differential
Lifting Tool (A) and a hoist.
A—JT07131A Lifting Tool
CQ283020 —UN—12AUG09
Continued on next page GB52027,0000CBA -19-26NOV12-10/11
TM804919 (23JAN17) 50A-22-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=448
Rear Differential—6170J, 6190J, and 6210J Tractors
NOTE: The differential lock oil line fitting is positioned
on the right-hand quill.
21. Install both bearing quills with same number of shims
that were removed or enough shims to ensure end
play and backlash.
CQ283017 —UN—12AUG09
22. Install right-hand and left-hand bearing quill cap
screws and tighten to specification.
Specification
Bearing quill cap
screw—Torque............................................................................125 N·m
95 lb.-ft.
23. Remove lifting tool.
24. Connect differential lock oil line fitting (A). 25. Adjust differential preload and backlash. (See “Adjust
Rear Differential Preload” and “Adjust Rear Differential
Backlash” in this group).
GB52027,0000CBA -19-26NOV12-11/11
Adjust Rear Differential Preload
NOTE: See “Assemble Rear Differential” in this group
for initial bearing quill shim packs.
1. Tighten bearing quill cap screws to specification.
Specification
Bearing quill cap
screws—Torque...........................................................................125 N·m
92 lb.-ft.
RXA0090752 —UN—14SEP06
2. Check for a measurable amount of backlash between
differential ring gear and drive shaft pinion.
IMPORTANT: It is necessary to rotate differential
several times in each direction to seat roller
bearings prior to first measurement. Failure
to seat bearings will cause inaccurate
measurements.
3. Rotate differential to seat bearings before measuring Differential Bearings—Specification
end play. Bearing—Bearing
Preload.............................................................................0,05—0,13 mm
4. Install a dial indicator on case with the pointer resting
0.002—0.005 in.
on a smooth surface of differential housing.
5. Move differential housing in each direction noting total 7. Tighten bearing quill cap screws to specification.
end play. Specification
Bearing quill cap
NOTE: Shims are available in various sizes. (See screws—Torque...........................................................................125 N·m
Parts Catalog). Measure shims individually 92 lb.-ft.
for accurate measurement.
6. Deduct or add shims to either bearing quill,
(maintaining backlash), to obtain bearing preload.
GB52027,0000CBC -19-14NOV12-1/1
TM804919 (23JAN17) 50A-22-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=449
Rear Differential—6170J, 6190J, and 6210J Tractors
Adjust Rear Differential Backlash
IMPORTANT: Adjust backlash after preload
adjustment.
NOTE: Some ring gears may not have numbers
etched on them.
If ring gear has number etched on OD, it is metric.
RXA0090751 —UN—14SEP06
1. Rotate ring gear to locate numbers etched on OD. If
no numbers are present, proceed to next step.
2. Install a dial indicator on case with pointer resting
against a ring gear tooth at OD of gear.
3. Rotate ring gear noting backlash while holding pinion
shaft stationary. Check backlash in at least three
locations 120° apart.
IMPORTANT: Shims must not be removed or added.
No etched number on
Shims are moved from one side to other gear—Backlash................................................................0,15—0,35 mm
to adjust backlash. 0.006—0.014 in.
4. Arrange shims as necessary to achieve specified 5. Tighten bearing quill cap screws to specification.
backlash. If ring gear does not have etched number, Specification
use specification below. If backlash is high, transfer Bearing quill cap
shims from right-hand to left-hand quill; if low, transfer screws—Torque...........................................................................125 N·m
left-hand to right-hand quill. 92 lb.-ft.
Differential Housing Backlash—Specification
Etched number on
gear—Backlash........................................................................± 0,11 mm
± 0.004 in.
GB52027,0000CBD -19-14NOV12-1/1
TM804919 (23JAN17) 50A-22-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=450
Group 25
Hydraulic Pump Drive
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Pump drive gear (snap ring and Axial play 0,11 mm
bearing cone) 0.004 in.
Pump drive pinion (snap ring Axial play 0,11 mm
and bearing cone) 0.004 in.
Pump drive pinion play Play between gears 0,229—0,305 mm
0.009—0.012 in.
LX23006,00001B0 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=451
Hydraulic Pump Drive
Hydraulic Pump Drive—Cross-Sectional View
RW21432 —UN—27JUL96
A—Pump Drive Pinion Gear E—Sleeve J— Drive Gear Bearing Cup (2 N—Pump Drive Gear
B—Snap Ring F— Spacer Ring of Bearing used) O—Shim Set
C—Pinion Gear Bearing Cone (2 G—Snap Ring of Cup Spacer K—Drive Gear Bearing Cone (2
used) H—Sleeve Locking Dowel Pin used)
D—Pinion Gear Bearing Cup (2 I— Snap Ring of Cup Spacer L— Snap Ring
used) M—Spacer Ring of Bearing
LS87647,00002D5 -19-26APR16-1/1
TM804919 (23JAN17) 50A-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=452
Hydraulic Pump Drive
Remove and Disassemble Pump Drive Pinion
1. Remove the hydraulic pump1. (See Remove Hydraulic
Pump in Section 70A, Group 10.)
2. Remove the charge pump2:
RW21433 —UN—02JUL92
a. For 6135J and 6150J tractors, see Remove and
Install Charge Pump in Section 70B, Group 10.
b. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Charge Pump in Section 70C, Group 10.
1
For PC Hydraulic System.
2
For PFC Hydraulic System.
LS87647,00002D4 -19-04MAY16-1/5
3. Make reference marks (A) between sleeve and
housing using a punch.
4. Remove the pin (B).
5. Remove the sleeve/drive pinion assembly using
KJD10168 ring nut wrench.
RW21434 —UN—02JUL92
A—Marks B—Pin
LS87647,00002D4 -19-04MAY16-2/5
6. Install a blade driver under sleeve.
7. Remove the snap ring (A) from pinion shaft. Remove
the sleeve shaft and the upper bearing using a press
with a driver disk of 44.5 mm (1.75 in).
A—Snap Ring
RW21435 —UN—02JUL92
Continued on next page LS87647,00002D4 -19-04MAY16-3/5
TM804919 (23JAN17) 50A-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=453
Hydraulic Pump Drive
8. Remove the spacer ring of bearing. Install the blade
driver under the lower bearing and remove the bearing
shaft using a driver disk of 44.5 mm (1.75 in).
RW21436 —UN—02JUL92
LS87647,00002D4 -19-04MAY16-4/5
9. Remove the sleeve bearing cups.
NOTE: Bearing cups are loosely fitted.
10. Remove the snap ring of bearing cup spacer(A).
A—Snap Ring of Bearing Cup
RW21437 —UN—02JUL92
Spacer
LS87647,00002D4 -19-04MAY16-5/5
Remove and Disassemble Pump Drive Gear
1. Remove the differential housing:
a. For 6135J tractors, see Remove and Install
Differential Housing in this Section, Group 05.
RW21438 —UN—02JUL92
b. For 6150J tractors, see Remove and Install
Differential Housing in this Section, Group 06.
c. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Differential Housing in this Section,
Group 07.
2. Remove the pump drive pinion. (See Remove and
Disassemble Pump Drive Pinion in this Group.)
3. Remove the locking ring (A) of the gear shaft. A—Locking Ring
4. Remove the drive gear from the differential housing
and front bearing using a driver disk of 44.5 mm (1.75
in), a pilot disk of 25.4 mm (1 in), and a handle.
Continued on next page LS87647,00002D6 -19-04MAY16-1/4
TM804919 (23JAN17) 50A-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=454
Hydraulic Pump Drive
5. Remove the bearing spacer. Install blade driver under
the rear bearing and remove bearing shaft using a
driver disk of 44.5 mm (1.75 in).
RW21439 —UN—02JUL92
LS87647,00002D6 -19-04MAY16-2/4
6. Remove the shims (A) from shaft.
A—Shims
RW21440 —UN—02JUL92
LS87647,00002D6 -19-04MAY16-3/4
7. Remove the bearing cups and cup snap ring (A) from
the differential housing.
NOTE: Bearing cups are loosely fitted.
A—Snap Ring
RW21441 —UN—02JUL92
LS87647,00002D6 -19-04MAY16-4/4
TM804919 (23JAN17) 50A-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=455
Hydraulic Pump Drive
Assemble and Install Pump Drive Gear
1. Install the snap ring (A) of bearing cup, as well as the
bearing cups in the differential compartment.
IMPORTANT: Each cup and cone of bearing assembly
are matched and must be installed together.
RW21441 —UN—02JUL92
A—Snap Ring
LS87647,00002D7 -19-04MAY16-1/5
2. Observe the engraved number (A) on the upper
left-hand side of front face of differential housing.
NOTE: The engraved number is a reference to establish
a shim set for differential pinion shaft.
If there is no number, use a shim set of
RW21442 —UN—02JUL92
0.71 mm (0.028 in).
3. The engraved number as referred in the following
chart provides the thickness of the shim set to be used
for adjusting cone point of pump drive gear shaft.
Pump Drive Gear Shim Chart
Number on Compartment Shim Set Thickness
1 0.46 mm (0.018 in)
A—Engraved Number
2 0.56 mm (0.022 in)
3 0.64 mm (0.025 in)
4 0.71 mm (0.028 in)
5 0.79 mm (0.031 in)
NOTE: Shims are available in various sizes (see
Parts Catalog). For higher precision, measure
6 0.86 mm (0.034 in)
each shim individually.
7 0.94 mm (0.037 in)
8 1.02 mm (0.040 in) 4. Determine the correct shim set using the Pump Drive
Gear Shim Chart.
LS87647,00002D7 -19-04MAY16-2/5
5. Place the shim set (A) and rear bearing onto the pinion
shaft. Make sure that the bearing with bigger diameter
is placed against the shims.
6. Insert the bearing using a press and JDG781 bearing
installation set.
RW21440 —UN—02JUL92
A—Shim Set
Continued on next page LS87647,00002D7 -19-04MAY16-3/5
TM804919 (23JAN17) 50A-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=456
Hydraulic Pump Drive
7. Install the bearing spacer ring to shaft and install shaft
assembly to differential housing.
8. Install the front bearing onto the shaft, external bigger
diameter pointing in direction of actuator, using tool kit
of JDG781 bearing installation set.
RW21443 —UN—02JUL92
LS87647,00002D7 -19-04MAY16-4/5
9. Install the bearing cones tightly fitted against shim set
of pump drive gear and install thickest possible snap
ring (A). Install the two snap rings, if necessary.
Specification
Pump Drive Gear
(Snap Ring and Bearing
RW21438 —UN—02JUL92
Cone)—Axial play........................................................................0.11 mm
(0.04 in)
NOTE: Snap rings are available in various sizes
(see Parts Catalog).
10. Install the pump drive pinion. (See Assembling and
Installing Pump Drive Pinion in this Group.)
11. Install the differential housing: A—Snap Ring
a. For 6135J tractors, see Remove and Install
Differential Housing in this Section, Group 05.
c. For 6170J, 6190J, and 6210J tractors, see Remove
b. For 6150J tractors, see Remove and Install and Install Differential Housing in this Section,
Differential Housing in this Section, Group 06. Group 07.
LS87647,00002D7 -19-04MAY16-5/5
TM804919 (23JAN17) 50A-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=457
Hydraulic Pump Drive
Assembling and Installing Pump Drive Pinion
IMPORTANT: Each cup and cone of bearing assembly
are matched and must be installed together.
1. Install snap ring of bearing cup (F), as well as bearing
cups (D) and (I) to sleeve bore.
2. Install lower bearing cone (I) with greater outer
diameter against gear. To do so, use JDG781 Bearing
installation tool kit.
3. Install bearing cone shim (E) to shaft.
4. Install sleeve assembly into drive shaft.
5. Install upper bearing (C) to shaft, with greater outer
diameter against actuator. To do so, use JDG781
Bearing installation tool kit.
NOTE: Snap rings are available in various sizes
(see Parts Catalog).
6. Install bearing cones against gear and install thickest
RW21444 —UN—02JUL92
possible snap ring (B). Install two snap rings, if
necessary.
Specification
Pump drive pinion
(snap ring and bearing
cone)—Axial play........................................................................0,11 mm
0.004 in.
A—Pump drive pinion F— Cup snap ring
B—Snap ring G—Sleeve
C—Upper bearing cone H—Bearing cup
D—Bearing cup I— Lower bearing cone
E—Spacer ring of bearing
LX23006,00001B3 -19-14NOV12-1/3
IMPORTANT: Make sure not to thread in sleeve
transversally while installing to housing.
7. Install pinion shaft mount to differential housing.
8. Tighten sleeve carefully using socket of KJD10168
ring nut until pump drive pinion and pump drive gear RW21434 —UN—02JUL92
match and stay in contact.
Continued on next page LX23006,00001B3 -19-14NOV12-2/3
TM804919 (23JAN17) 50A-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=458
Hydraulic Pump Drive
9. Release sleeve to align punch marks (A).
10. Install pin (B).
11. Check pump drive pinion play.
RW21433 —UN—02JUL92
LX23006,00001B3 -19-14NOV12-3/3
Check and Adjust Play of Pump Drive Pinion
1. Connect JDG869 adjustment tool (A) and a dial
indicator with disk sensor touching the line (B).
2. Check the play at three different positions separated
by 120°:
Specification
Pump Drive Pinion—Play
RW36816 —UN—08MAY98
Between Teeth..............................................................0.229—0.305 mm
(0.009—0.01 in)
3. Adjust the play turning sleeve one notch at a time.
Check the play and repeat the adjustment if necessary.
4. Remove the JDG869 adjustment tool (A) and insert
the pin (C).
5. Install the hydraulic pump1. (See Install Hydraulic
A—JDG869 Adjustment Tool C—Pin
Pump in Section 70A, Group 10.) B—Line
6. Install the charge pump2:
a. For 6135J and 6150J tractors, see Remove and
Install Charge Pump in Section 70B, Group 10.
b. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Charge Pump in Section 70C, Group 10.
1
For PC Hydraulic System.
2
For PFC Hydraulic System.
LS87647,00002D8 -19-04MAY16-1/1
TM804919 (23JAN17) 50A-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=459
Hydraulic Pump Drive
TM804919 (23JAN17) 50A-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=460
Group 30
Final Drives—6135J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Bearing Cup Force 45 000 N
(10 116 lb)
Bearing Cone Force 50 000 N
(11 240 lb)
Rear Axle Final Drive Housing Torque 10 — 13.5 N·m
(7.5 — 10 lb·ft)
TS95756,00001B4 -19-30MAR16-1/1
Final Drive Repair Instructions
NOTE: Before starting repair works, check the following IMPORTANT: Heat bearing cones in a bearing
items. These items underline the importance of heater. Use a thermometer and do not exceed
paying attention to details and the necessary a temperature of 150°C (300&crosso;F).
precautions for servicing the differential.
Clean outside of final drive housing before proceeding
• Dry bearings and lubricate with oil before inspecting
them. Inspect bearings searching for rolling drag and
to disassembly. excessive wear of rollers or balls.
Handle components carefully to avoid shocks or burr on • Never dry bearings with compressed air. Turning
machined surfaces. without lubrication may damage the bearing.
• Replace cone as well as bearing cup if there is
Disassembling and assembling: excessive wear.
• Inspect thrust washers and contact surfaces to detect
• Tighten attachments to the specified torque. deformation, roughness, burr or wear.
• Lubricate all components with clean hydraulic oil during • Make sure outer bearing races are perfectly seated
assembly. during installation.
• Thrust washers must be coated with a layer of
petroleum jelly during assembly. Shafts:
• Carry out recommended rolling drag torque checks.
• Inspect bearing shaft surfaces to detect wear or damage.
Inspection before disassembly: • Inspect shaft splines and replace if there is excessive
wear or damage.
• Inspect planetary carriers and axle bridge before
removing as follows: Gears
a. Clean and lubricate all inner moving parts and carry
out a visual inspection to detect wear and damage.
• Examine teeth of gears for scratches, breaking or
excessive wear.
b. Inspect gears to check for roughness of movement.
c. Inspect pinion teeth to detect grooves, abnormal wear, Planetary assembly
overheating our shocks.
• Inspect pinions/gears to detect overheating, puncture or
Cleansing and Inspection: excessive wear.
Bearings:
• Check if pinions/gears turn smoothly.
• Wash bearings with clean solvent.
RX16515000,2B -19-26NOV12-1/1
TM804919 (23JAN17) 50A-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=461
Final Drives—6135J Tractors
Final Drive—Cross-Sectional View
LX001343 —UN—29JUL94
A—Final Drive Shaft D—Planet Pinion Carrier H—Rear Axle (Flanged or Rack
B—Ring Gear E—Final Drive Housing and Pinion)
C—Planetary Gear (3 used)
TS95756,00001AF -19-08APR16-1/1
TM804919 (23JAN17) 50A-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=462
Final Drives—6135J Tractors
Final Drive—Exploded View
A—Snap Ring (3 used) F— Snap Ring L— Twelve Point Special Screw R—Retaining Ring CQ255670 —UN—28OCT05
B—Snap Ring (6 used) G—Bearing Cone M—Washer S—Flanged Axle
C—Planetary Gear (3 used) H—Bearings Cup N—Final Drive Housing T— Rack and Pinion Axle
D—Needle Bearing I— Retaining Ring O—Bearing Cup
E—Planetary Carrier J— Final Drive Shaft P—Bearing Cone
K—Locking Plate Q—Wear Ring
TS95756,00001B1 -19-04APR16-1/1
TM804919 (23JAN17) 50A-30-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=463
Final Drives—6135J Tractors
Disassemble, Repair and Assemble Final
Drives
Disassemble Final Drives
1. Remove final drives. (See Remove and Install Final
LX000210 —UN—22NOV94
Drive, in this Section, Group 05.)
2. Remove locking plate.
TS95756,00001B0 -19-30MAR16-1/19
3. Remove twelve point special screw.
LX001722 —UN—23NOV94
TS95756,00001B0 -19-30MAR16-2/19
4. Connect KJD10172 lifting tool (A).
A—KJD10172 Lifting Tool
LX001723 —UN—23NOV94
Continued on next page TS95756,00001B0 -19-30MAR16-3/19
TM804919 (23JAN17) 50A-30-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=464
Final Drives—6135J Tractors
5. Suspend planetary carrier.
LX001724 —UN—23NOV94
TS95756,00001B0 -19-30MAR16-4/19
6. Remove snap ring (A) and extract final drive shaft
from final drive housing.
A—Snap Ring
LX000199 —UN—22NOV94
TS95756,00001B0 -19-30MAR16-5/19
7. Remove snap rings and planetary gears (A).
A—Planetary Gears
LX001725 —UN—23NOV94
Continued on next page TS95756,00001B0 -19-30MAR16-6/19
TM804919 (23JAN17) 50A-30-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=465
Final Drives—6135J Tractors
8. Remove washer (A) from planetary carrier.
A—Washer
LX000208 —UN—22NOV94
TS95756,00001B0 -19-30MAR16-7/19
9. Remove snap ring to release needle bearing.
LX000197 —UN—22NOV94
TS95756,00001B0 -19-30MAR16-8/19
10. Remove needle bearing and inner snap rings.
11. Inspect components for excessive wear or damage.
Replace if necessary.
LX000198 —UN—22NOV94
Continued on next page TS95756,00001B0 -19-30MAR16-9/19
TM804919 (23JAN17) 50A-30-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=466
Final Drives—6135J Tractors
Assemble Final Drives
1. Install needle bearings to planetary gears.
NOTE: Apply grease to needle bearing.
2. Install inner snap rings.
LX000198 —UN—22NOV94
TS95756,00001B0 -19-30MAR16-10/19
3. Install snap ring to lock needle bearing.
LX000197 —UN—22NOV94
TS95756,00001B0 -19-30MAR16-11/19
4. Install washer (A) to planetary carrier.
NOTE: Heat pre-mounted planetary gear assembly.
Do not exceed 120 °C (250 °F).
5. Press planetary gears onto planetary carrier pins.
LX000208 —UN—22NOV94
NOTE: Use proper tool.
A—Washer
Continued on next page TS95756,00001B0 -19-30MAR16-12/19
TM804919 (23JAN17) 50A-30-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=467
Final Drives—6135J Tractors
6. Install snap rings.
LX000196 —UN—25NOV94
TS95756,00001B0 -19-30MAR16-13/19
7. Press in bearing cup (A) to final drive housing.
Specification
Bearing Cup—Force...................................................................45 000 N
(10 116 lb)
8. Insert wear ring (B).
LX000201 —UN—22NOV94
A—Bearing Cup B—Wear Ring
TS95756,00001B0 -19-30MAR16-14/19
9. Install retaining ring (B).
10. Press in bearing cup (A).
Specification
Bearing Cup—Force...................................................................45 000 N
(10 116 lb)
LX000202 —UN—22NOV94
A—Bearing Cup B—Retaining Ring
Continued on next page TS95756,00001B0 -19-30MAR16-15/19
TM804919 (23JAN17) 50A-30-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=468
Final Drives—6135J Tractors
11. Place flange axle or rack and pinion axle (according to
tractor configuration) in vertical position.
a. Use at least two bolts to secure flanged axle to
wheel rim.
IMPORTANT: Before mounting and adjusting
LX000203 —UN—22NOV94
final drives, rear axle must be screwed
to corresponding rear wheel or to a
corresponding wheel rim.
b. Attach rack-and-pinion axle firmly to wheel rim.
Flanged Axle
LX000204 —UN—22NOV94
Rack-and-Pinion Axle
Continued on next page TS95756,00001B0 -19-30MAR16-16/19
TM804919 (23JAN17) 50A-30-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=469
Final Drives—6135J Tractors
12. Slide new retaining ring (A) onto axle metal side first.
13. Install bearing cone (B).
Specification
Bearing Cone—Force.................................................................50 000 N
(11 240 lb)
LX000205 —UN—22NOV94
CAUTION: Plan safe handling procedures to avoid
burns. Do not heat oil beyond 190 °C (380 °F),
otherwise oil or fumes might burst into flames.
NOTE: Before install, heat bearing cone (B) to
120 °C (250 °F).
Flanged Axle
NOTE: On tractors with rack-and-pinion axle, install
retaining ring (A) together with bearing cone (B).
14. Apply grease to sealing edges.
A—New Retaining Ring B—Bearing Cone
LX000206 —UN—22NOV94
Rack-and-Pinion Axle
TS95756,00001B0 -19-30MAR16-17/19
15. Slide final drive housing vertically over rear axle.
16. Install snap ring (A).
A—Snap Ring B—Bearing Cone
LX000207 —UN—22NOV94
Continued on next page TS95756,00001B0 -19-30MAR16-18/19
TM804919 (23JAN17) 50A-30-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=470
Final Drives—6135J Tractors
17. Install planetary carrier.
18. Insert twelve point special screw.
LX001724 —UN—23NOV94
TS95756,00001B0 -19-30MAR16-19/19
Adjust Rear Axle Rolling Drag
1. Turn final drive housing by three complete revolutions.
This will seat bearings.
2. Perform ten complete turns of final drive housing. Use
turning tool (A) and a torque wrench. Observe rolling
LX000209 —UN—22NOV94
drag.
NOTE: Always turn final drive housing slowly over ten
complete revolutions before measuring rolling drag.
3. Apply the following rolling drag torque:
Specification
Rear Axle Final Drive
Housing—Torque.............................................................. 10 — 13.5 N·m A—Dealer Fabricated Turning
(7.5 — 10 lb·ft) Tool
4. Tighten twelve point special screw until obtaining
calculated rolling drag.
TS95756,00001B2 -19-30MAR16-1/2
5. Install locking plate.
LX000210 —UN—22NOV94
TS95756,00001B2 -19-30MAR16-2/2
TM804919 (23JAN17) 50A-30-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=471
Final Drives—6135J Tractors
TM804919 (23JAN17) 50A-30-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=472
Group 31
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Planetary pinion Rolling drag 0,6—3,0 N·m
New bearings 6—24 lb.-ft.
Used bearings Rolling drag 0,3—2,0 N·m
3—12 lb.-ft.
Planetary carrier bolt Torque 908 N·m
Axle bearing seat 670 lb.-ft.
Determining basic drag Torque 50 N·m
37 lb.-ft.
Rolling drag Rolling drag 16—32 N·m
Axle housing or Increment on base 12—24 lb.-ft.
New bearings
Used bearings Rolling drag 8—16 N·m
6—12 lb.-ft.
External axle bearing diameter New diameter 81,05—81,08 mm
80 mm (3.14 in.) axle 3.190—3.192 in.
86 mm (3.38 in.) axle New diameter 85,82—85,85 mm
3.378—3.379 in.
AG,LT04177,1058 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-31-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=473
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Final Drive Repair Instructions
NOTE: Before starting repair works, check the following IMPORTANT: Heat bearing cones in a bearing
items. These items underline the importance of heater. Use a thermometer and do not exceed
paying attention to details and the necessary a temperature of 150°C (300&crosso;F).
precautions for servicing the differential.
Clean outside of final drive housing before proceeding
• Dry bearings and lubricate with oil before inspecting
them. Inspect bearings searching for rolling drag and
to disassembly. excessive wear of rollers or balls.
Handle components carefully to avoid shocks or burr on • Never dry bearings with compressed air. Turning
machined surfaces. without lubrication may damage the bearing.
• Replace cone as well as bearing cup if there is
Disassembling and assembling: excessive wear.
• Inspect thrust washers and contact surfaces to detect
• Tighten attachments to the specified torque. deformation, roughness, burr or wear.
• Lubricate all components with clean hydraulic oil during • Make sure outer bearing races are perfectly seated
assembly. during installation.
• Thrust washers must be coated with a layer of
petroleum jelly during assembly. Shafts:
• Carry out recommended rolling drag torque checks.
• Inspect bearing shaft surfaces to detect wear or damage.
Inspection before disassembly: • Inspect shaft splines and replace if there is excessive
wear or damage.
• Inspect planetary carriers and axle bridge before
removing as follows: Gears
a. Clean and lubricate all inner moving parts and carry
out a visual inspection to detect wear and damage.
• Examine teeth of gears for scratches, breaking or
excessive wear.
b. Inspect gears to check for roughness of movement.
c. Inspect pinion teeth to detect grooves, abnormal wear, Planetary assembly
overheating our shocks.
• Inspect pinions/gears to detect overheating, puncture or
Cleansing and Inspection: excessive wear.
Bearings:
• Check if pinions/gears turn smoothly.
• Wash bearings with clean solvent.
RX16515000,2B -19-26NOV12-1/1
TM804919 (23JAN17) 50A-31-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=474
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Final Drive Housing — Cross Sectional View
RW21645 —UN—08JUL92
A—Housing D—Inner retainer H—Coupling part of retainer
B—Inner roller bearing E—Shaft I— Outer retainer
C—Inner roller bearing outer race F— Outer roller bearing J— Bearing spacer
G—Outer roller bearing outer
race
OU04339,0000173 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-31-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=475
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Final Drive Housing — Exploded View
CQ172190 —UN—19FEB99
1— Axle housing (2) 7— Scraper ring 14— Bolt 21— Washer
2— Ring gear 8— Support 15— Washer 22— Bolt
3— Grease fitting 9— Washer 16— Spacer 23— Lock
4— Retainer 10— Bearing 17— Retainer 24— O-Ring
5— Scraper ring 11— Bearing cup 18— Half-axle 25— Shaft
6— Snap ring 12— Pinion 19— Cone bearing 26— Pin
13— Bolt 20— Cone bearing
AG,LT04177,1060 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-31-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=476
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Removing Planetary Carrier
CAUTION: Wheel, tire and axle housing are
extremely heavy. Use JT05726 wheel and
axle elevator to prevent injuries.
CQ294266 —UN—20MAR13
1. Remove final drive.
2. Remove output shaft (A), disk brake (B) and disk plate.
AG,LT04177,1061 -19-14NOV12-1/2
3. Remove final drive ring gear (A).
NOTE: Due to the high tightening torque value of
planetary gear retaining bolts, if you leave the
planetary carrier on the axle when unfastening
the bolts it will be blocked.
CQ294267 —UN—20MAR13
4. Unfasten retaining bolts (B) if it is necessary to remove
planetary pinions.
5. Remove rubber O’ ring and loosen or tighten special
bolt (C) that attaches planetary carrier and washer to
shaft and remove locking plate (D) from bolt head.
6. Remove bolt from planetary carrier and remove
assembly.
7. Inspect condition of locking plate (D) and replace it if
necessary.
A—Final drive ring gear C—Planetary carrier pressure
CQ294268 —UN—20MAR13
B—Planet pinion bolt bolt to axle
D—Bolt locking plate
AG,LT04177,1061 -19-14NOV12-2/2
TM804919 (23JAN17) 50A-31-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=477
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Disassembling Planetary Carrier
NOTE: During assembly and disassembly, consult
exploded view of final drive as reference.
1. Remove planetary pinion pressure bolt and special
washer.
2. Separate planetary pinion and upper cone bearing of
planetary carrier using an extractor with a disk of 50
mm (1-15/16 in.).
RW21449 —UN—08JUL92
AG,LT04177,1062 -19-14NOV12-1/4
3. Remove lower cone bearing of planetary carrier using
an extractor, extracting tools and a disk of 50 mm
(1-15/16 in.).
RW21450 —UN—08JUL92
AG,LT04177,1062 -19-14NOV12-2/4
4. Remove one bearing cup from planetary pinion using
a brass punch (A). RW21641 —UN—21DEC99
Continued on next page AG,LT04177,1062 -19-14NOV12-3/4
TM804919 (23JAN17) 50A-31-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=478
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
5. Remove remaining bearing cup with a driver disk of 75
mm (2-15/16 in.) and a handle.
RW21642 —UN—08JUL92
AG,LT04177,1062 -19-14NOV12-4/4
Planetary Carrier — Exploded View
RW21643 —UN—22SEP97
A—Planetary carrier D—Planetary pinion G—Pinion retaining washer
B—Inner bearing cone E—Outer bearing cup H—Pinion retaining bolt
C—Inner bearing cup F— Outer bearing cone I— Planetary carrier/axle
retaining washer
AG,LT04177,1063 -19-11FEB99-1/1
TM804919 (23JAN17) 50A-31-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=479
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Assembling Planetary Carrier
NOTE: During assembly, consult exploded view
of final drive.
1. Install new bearing cups to planetary pinion with
smaller diameter towards inner edge. Install against
edge using a disk of 76 mm (3-3/16 in.) and a handle.
CQ294269 —UN—20MAR13
2. Heat up lower bearing cone and install it with larger
diameter towards planetary carrier edge. Let it cool
down and seat with a bronze punch.
NOTE: Install pressure washer of planetary carrier/shaft to
center of planetary carrier with recess side looking
towards axle end before installing last planetary.
3. Install planetary assembly to planetary carrier.
10. Install JDG778 pinion turning tool (A) and write down
4. Heat upper bearing cone and install it to planetary resistance while turning pinions.
carrier support, leaving some axial play between
bearing cone and cup. 11. Tighten bolt until pinion rolling drag as specified.
Specification
IMPORTANT: Carefully clean oil from outer and inner
New bearings—Rolling
threads. Only use specified sealer compound.
Drag Torque......................................................................... 0,6—3,0 N·m
6—24 lb.-ft.
5. Clean threads and add a 12 mm string of TY5941
Used bearings—Rolling
sealer to bolt beginning with thread end.
Drag Torque......................................................................... 0,3—1,5 N·m
6. Clean threads and apply TY5941 sealer to threads 3—12 lb.-ft.
of planetary carrier support. Make sure no sealer
invades bearings. IMPORTANT: When measuring resistance, turn
pinion at least three turns and after each bolt
7. Lubricate bearings with oil. adjustment, before coming to rolling drag.
8. Put washers on bearings and start screwing in bolts 12. Install planetary carrier assembly and measure
on planetary carrier support. rolling drag. (See “Installing Planetary Carrier” and
9. Tighten bolts while pinions are turning until you feel “Measuring Rolling Drag” in this group).
a slight resistance.
AG,LT04177,1064 -19-14NOV12-1/1
Removing Final Drive Housing to Axle
NOTE: During assembly, consult exploded view
of final drive.
1. Remove ring gear.
2. Remove planetary carrier (See Separating planetary
carrier).
3. Remove thrust washer, planetary carrier/bearing.
4. Press shaft through inner bearing using a hydraulic
jack and DFRW30 pressing tool (A).
RW21646 —UN—21DEC99
5. Remove hydraulic jack and tool.
6. Remove bearing.
7. Using a hydraulic jack and bearing extraction tool.
8. Separate axle housing from axle using an elevator.
Continued on next page AG,LT04177,1065 -19-14NOV12-1/2
TM804919 (23JAN17) 50A-31-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=480
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
9. Make sure housing is balanced on the chain or flange.
10. Inspect ring gear for damage.
RW21647 —UN—08JUL92
AG,LT04177,1065 -19-14NOV12-2/2
Disassembling and Assembling Final Drive
Housing
1. Check retainer (A) of outer seal looking for damage or
wear. Remove housing retainer, if necessary, replace
it.
R35899 —UN—16APR08
2. Install seal retainer against outer housing surface.
AG,LT04177,1066 -19-13FEB14-1/2
3. Install outer bearing cup against lower edge using
JT01673 bearing cup installator.
4. Remove inner housing oil retainer.
5. Install oil retainer with spring side pointing towards
driver, using a 100 mm (4 in.) driver disk and a handle
(A).
R35901 —UN—29NOV88
6. Install inner bearing cup with JT01673 cup installer.
Push cup against lower edge (B).
AG,LT04177,1066 -19-13FEB14-2/2
TM804919 (23JAN17) 50A-31-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=481
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Disassembling and Assembling Axle
NOTE: During disassembly/assembly, consult
exploded view of final drive.
IMPORTANT: Do not use a torch to remove axle
bearings. Increased temperature of axle
will cause premature failure.
1. Check, disassemble and replace parts as required.
2. Separate axle parts with the help of extractors and
hydraulic jacks. Ensure extractor grips are catching
outer separator of bearing.
3. Measure outer axle diameter where bearings are
seated.
Specification
External axle bearing
diameter—80 mm axle.............................................81,050—81,083 mm
3.190—3.192 in.
3.38 in. axle.............................................................85,827—85,852 mm
3.221—3.222 in.
R38996 —UN—29NOV88
A—Lifting strap D—Extractor cross bar
B—Extractor tool E—3 in. disk.
C—Extractor grips F— Hydraulic jack
AG,LT04177,1067 -19-26NOV12-1/2
4. Heat up bearing separator to 240°C (464&crosso;F).
CAUTION: Heat up separator in a bearing
oven. Use a thermometer and do not exceed
240°C (464&crosso;F). Plan safe handling
procedures to avoid burns.
R35905 —UN—29NOV88
5. Install hot separator against shaft edge with bigger
diameter (A) pointing towards wheel side shaft end.
IMPORTANT: Ensure that bigger outer diameter end
of separator remains more distant from driver.
Install separator against shaft edge and let
cool down, before installing retainer.
6. Install outer retainer on separator, after cooling down, Wait until bearing cools down and seat bearing and
with engraving "This side out" towards outer end of separator against shaft edge, using a bronze punch.
shaft. Make sure retainer lips are filled with grease Lubricate bearing with oil. DO NOT use grease at this
before introducing shaft into housing. point.
IMPORTANT: Install retainer with metallic side
towards outer end of shaft. If retainer has metal CAUTION: Heat up bearing in a bearing oven. Use
on both sides, follow instructions engraved a thermometer and do not exceed 150°C (300°F).
on retainer. DO NOT install retainer before Plan safe handling procedures to avoid burns.
separator has cooled down.
8. Install nylon separator ring to shaft with lower beveled
7. Heat up outer bearing cone to a maximum temperature diameter in contact with bearing.
of 150°C (300°F) and install to shaft, against retainer.
AG,LT04177,1067 -19-26NOV12-2/2
TM804919 (23JAN17) 50A-31-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=482
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Installing Final Drive Housing to Axle
1. Coat inner sealing lip with grease and ensure outer
lips are filled with grease before installing shaft.
2. Coat shaft splines with thick grease to prevent damage
to inner seal.
3. Install final drive housing to axle using a hoist. Ensure
housing is balanced and take care not to damage
inner seal.
CAUTION: Heat up bearing in a bearing oven. Use
a thermometer and do not exceed 150°C (300°F).
Plan safe handling procedures to avoid burns.
CQ263310 —UN—09JAN06
4. Heat up cone of inner bearing to a maximum
temperature of 150&crosso;C (300&crosso;F). Install
to shaft. DO NOT install it firmly to bearing cup. Thus
a certain play is ensured.
5. Install planetary carrier and measure rolling drag.
(See “Installing Planetary Carrier” and “Measuring
Rolling Drag” in this group).
6. Install bronze thrust washer (A) to shaft against inner
bearing.
AG,LT04177,1068 -19-26NOV12-1/1
Installing Planetary Carrier
1. Install planetary carrier to shaft.
NOTE: Lubricate inner and outer bearings before
tightening planetary carrier bolt.
2. Install special bolt (A) through retaining washer (B).
IMPORTANT: It is recommended to use a new bolt.
A—Special screw B—Retaining washer
RW21649 —UN—08JUL92
Continued on next page AG,LT04177,1069 -19-14NOV12-1/3
TM804919 (23JAN17) 50A-31-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=483
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
3. Tighten bolt to shaft manually and make sure retaining
washer is in place on planetary carrier.
4. Tighten bolt with a multiplying torque wrench.
Specification
Planetary carrier
special attachment
bolt-to-shaft—Torque...................................................................600 N·m
443 lb.-ft.
5. Turn axle housing at least 6 times in each direction to
ensure proper seating of bearings.
6. Retighten special bolt (A).
RW21650 —UN—08JUL92
Specification
Planetary carrier
special attachment
bolt-to-shaft—Torque...................................................................600 N·m
443 lb.-ft.
A—Special bolt
AG,LT04177,1069 -19-14NOV12-2/3
7. Remove planetary carrier assembly from shaft and
hammer slightly on shaft end to create a little axial
play between bearing and cone.
8. Install planetary carrier and tighten special bolt.
LX1037852 —UN—13JAN06
Specification
Planetary carrier
special attachment
bolt-to-shaft—Torque.....................................................................50 N·m
37 lb.-ft.
AG,LT04177,1069 -19-14NOV12-3/3
TM804919 (23JAN17) 50A-31-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=484
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
Measuring Rolling Drag
IMPORTANT: DO NOT CHECK rolling drag with
ring gear installed.
NOTE: Remove the two 3/8 x 2 in. bolts from adapter
housing and replace them with 3/8 x 10 in. bolts.
1. Install DFRW29 final drive adapter (A).
2. Install adapter with nuts at each side of axle flange.
3. Install torque wrench (B).
IMPORTANT: Turn housing at least three times
before each measurement.
4. Turn housing with torque wrench adapter taking note
RW21651 —UN—08JUL92
of rolling drag values. Repeat this operation three
times and calculate mean rolling drag. Resulting value
is basic rolling drag.
5. Following values must be added to basic rolling drag.
Specification
New bearings—Torque.......................................................... 16—32 N·m
12—24 lb.-ft.
Used bearings—Torque........................................................... 8—16 N·m A—DFRW29 final drive adapter B—Torque wrench
6—12 lb.-ft.
6. Tighten special bolt gradually until reaching total
calculated rolling drag torque.
Mean rolling drag
(average of three measurements) ........................ 20 N·m (15 lb.-ft.)
+ new bearing rolling drag ..................... 16—32 N·m (12—24 lb.-ft.)
= total rolling drag ............................... 36—52 N·m (26—30 lb.-ft.)
In the calculated example the total rolling drag should be 36—52 N·m
(26—30 lb.-ft.)
Example calculation
Continued on next page OU90500,00001F9 -19-17MAR15-1/7
TM804919 (23JAN17) 50A-31-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=485
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
7. Remove planetary carrier and measure individual
thickness of flattened lead balls (A). Average thickness
of two lead balls equals thickness of shim pack
required.
NOTE: Due to small deviations in the thickness, the shims
LX1048653 —UN—10NOV09
always have to be measured individually. Never
measure an entire shim pack at once.
8. Relieve the bearing preload by lifting the final drive
and hitting the inner end of the axle with a heavy lead
hammer.
9. Install shim pack (B) of required thickness as
determined previously. Be sure thrust washer (C) is
positioned correctly.
A—Lead ball C—Thrust washer
B—Shim pack
LX1048654 —UN—10NOV09
OU90500,00001F9 -19-17MAR15-2/7
IMPORTANT: Relieve any bearing preload
before ADDING shims.
10. Install the planetary carrier and tighten the special
twelve-point screw to the torque required for
determining the rolling drag torque.
Continued on next page LX1048649 —UN—10NOV09
OU90500,00001F9 -19-17MAR15-3/7
TM804919 (23JAN17) 50A-31-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=486
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
11. Rotate the axle housing at least three full revolutions
in each direction, then use DFLX42 turning device (A)
and torque wrench (B) without ratchet to measure the
rolling drag torque.
Repeat the procedure at least three times, measure the
LX1048652 —UN—10NOV09
rolling drag torque and take the average of the results.
NOTE: Adding or removing a 0.13 mm (0.005
in.) shim changes the rolling drag torque by
approx. 8 N·m (71 lb-in).
NOTE: Add shims if the rolling drag torque is too high or
remove shims if the rolling drag torque is too low.
12. Adjust the thickness of the shim pack as needed until A—DFLX42 - Turning device B—Torque wrench without
the calculated rolling drag torque is achieved. ratchet
OU90500,00001F9 -19-17MAR15-4/7
13. Tighten the special twelve-point screw to the final
torque as specified, using a torque multiplier (A).
Specification
Planetary carrier to axle
shaft, special twelve-point
LX1048655 —UN—10NOV09
screw—Torque............................................................................908 N·m
670 lb-ft
A—Torque multiplier
OU90500,00001F9 -19-17MAR15-5/7
14. Replace locking plate (A) if required.
15. Install the locking plate with the lugs between the
lock lugs (B) of the carrier.. If the notches in the
plate will not fit over the lock lugs, tighten the special
twelve-point screw slightly (8° maximum).
16. Install the O-ring (C) around the head of the special
twelve-point screw with the locking plate installed.
17. Fill the outer bearing compartment and the bearing
with grease.
RW21652 —UN—08JUL92
A—Locking plate C—O-ring
B—Lock lugs
Continued on next page OU90500,00001F9 -19-17MAR15-6/7
TM804919 (23JAN17) 50A-31-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=487
Final Drives—6150J, 6170J, 6190J, and 6210J Tractors
18. Install crown gear (A) with groove (see arrow) facing
upward.
A—Crown gear
LX013042 —UN—25JAN96
OU90500,00001F9 -19-17MAR15-7/7
Checking Final Drive Shaft and Retainer
1. Inspect shaft retainer for damage, replace if necessary.
2. Perform following procedure to check radial shaft play
without need of disassembling:
3. Move wheel to end of axle to gain space for installation
of comparative gauge.
Install comparative gauge with probe tip (A) in contact
with axle close to chamfer.
4. Place a hydraulic jack at end of housing (not axle).
5. Lift tractor slowly and set comparative gauge to zero.
6. Lower tractor and take note of gauge reading.
7. Measurement must not exceed as specified.
Specification
Radial shaft
play—Clearance....................................................................... 0,203 mm
0.007 in.
CQ294270 —UN—20MAR13
8. If measurement is out of specification, remove axle
housing (final drive) as described in this group.
9. Inspect and adjust bearings according to procedure
as described in this group.
A—Probe tip
LT04177,00000C6 -19-14NOV12-1/1
TM804919 (23JAN17) 50A-31-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=488
Group 35
Rear Power Take-Off—6135J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
TM804919 (23JAN17) 50A-35-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=489
Rear Power Take-Off—6135J Tractors
Other Material
Number Name Use
L64500 (LOCTITE) Flex sealant Sealing PTO surfaces
LX25597,000048A -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=490
Rear Power Take-Off—6135J Tractors
Specifications
Item Measurement Specification
Cover-to-clutch drum, bolts Torque 30 Nm
22 lb-ft
PTO housing support, bolts Torque 50 Nm
37 lb-ft
PTO shaft detent, attaching bolt Torque 25 Nm
17 lb-ft
PTO housing selector shaft bearing Torque 50 Nm
support, bolts 35 lb-ft
PTO housing countershaft bearing Torque 40 Nm
housing, attaching bolt 30 lb-ft
Installing support, output shaft Pre-load 0.07 mm
and drive shaft 0.0028 in.
Play 0.08 mm
0.0031 in.
PTO modulating valve-to-PTO Torque 16 Nm
housing, bolts 12 lb-ft
Solenoid valve flange, attaching bolt Torque 10 Nm
7.5 lb-ft
Solenoid valve coil, hex nut Torque 3.5 Nm
2.6 lb-ft
PTO housing speed sensor unit Torque 15 Nm
10 lb-ft
Clutch hub Play 0.2 mm—0.7 mm
0.0079 in.—0.0276 in.
Output Shaft Pre-load 0.07 mm
0.0028 in.
Play 0.08 mm
0.0031 in.
Countershaft Pre-load 0.07 mm
0.0028 in.
Play 0.08 mm
0.0031 in.
Modulating valve, A spring Free length approx. 70 mm
approx. 5.08 cm
Test length 43.5 mm at 105—130 N
1.7 in. at 23.6—29.3 lb
Modulating valve, B spring Free length approx. 100 mm
approx. 7.62 cm
Test length 60 mm at 68.5—84.5 N
0.35 in. at 15,4—19 lb
LX25597,000048B -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=491
Rear Power Take-Off—6135J Tractors
Replacing Output Shaft Retainer
540/1000 rpm
1. Drain oil (if required).
LX1020677 —UN—27JUL98
2. Remove reversible PTO shaft. Remove retainer using
a screw driver.
3. Apply LOCTITE 574 (L64500) to new retainer.
IMPORTANT: Insert retainer to a depth of 7 mm
(0.28 in.) into bore (measuring from housing).
4. Install new retainer (B) using KJD10416 driver (A) and
OTC27489 handle.
5. Top up oil.
OU04339,0000058 -19-22SEP05-1/2
540 rpm
1. Drain oil (if required).
2. Remove retainer using a screw driver.
3. Install new retainer (B) using driver (A; dealer
LX001785 —UN—23NOV94
fabricated).
4. Top up oil.
OU04339,0000058 -19-22SEP05-2/2
TM804919 (23JAN17) 50A-35-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=492
Rear Power Take-Off—6135J Tractors
Replacing O-Ring of Reversible PTO
1. Drain oil and remove end piece.
2. Bolt dealer fabricated driver (A) to piston and remove
piston from output shaft.
LX007859 —UN—14SEP94
IMPORTANT: Teeth of toothed disk must point
backward, i.e., towards driver. Make sure O-ring
does not come off during installation.
3. Position new toothed disk (B) and O-ring (C) and
apply grease.
4. Using driver, screw piston (D) carefully into output
shaft.
5. Output shaft spring pin must snap into piston cut out. 7. Generously apply grease to reversible shaft and
output shaft bore.
6. Check if output shaft and reversible shaft are coupled
up (and move) correctly.
OU04339,00000E2 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=493
Rear Power Take-Off—6135J Tractors
Rear Power Take-Off—Exploded View
LX007860 —UN—20SEP94
A—Bearing Cup H—Piston Ring O—Disk with Teeth on Outer Part T— Bearing Cone
B—Bearing Cone J— Disk Spring (2 used) U—Bearing Cup
C—O-Ring K—Ring P—Thrust Washer
D—Clutch Drum L— Snap Ring Q—Hub
E—Bushing M—Pressure Plate R—Gear with Cover
F— Piston N—Disk with Teeth on Inner Part S—Cover Screw (6 used)
G—Piston Ring (3 used)
TS95756,00001C9 -19-05APR16-1/1
TM804919 (23JAN17) 50A-35-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=494
Rear Power Take-Off—6135J Tractors
Rear Power Take-Off—Cross-Sectional View
LX000335 —UN—15APR96
540 RPM Power Take-Off
A—Gear with Cover D—Input Shaft G—Disk Pack J— Piston
B—Output Shaft E—Gear with Cover H—Clutch Drum
C—Bracket F— Disk Springs I— Brake Piston with Segment
Continued on next page TS95756,00001CA -19-05APR16-1/2
TM804919 (23JAN17) 50A-35-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=495
Rear Power Take-Off—6135J Tractors
LX000336 —UN—20SEP94
540/1000 RPM Reversible Power Take-Off
A—Double Gear with Cover F— Disk Springs J— Piston N—Gear
B—Output Shaft G—Disk Pack K—Speed Sensor Unit (If O—Shift Collar
C—Bracket H—Clutch Drum Equipped)
D—Input Shaft I— Brake Piston with Segment L— Washer
E—Gear with Cover M—Reversible Power Take-Off
Shaft
TS95756,00001CA -19-05APR16-2/2
TM804919 (23JAN17) 50A-35-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=496
Rear Power Take-Off—6135J Tractors
Remove and Install Power Take-Off Clutch
1. Remove power take-off. (See Remove and Install
Power Take-Off Housing, in this Section, Group 05.)
2. Remove power take-off cover (B).
LX000302 —UN—22NOV94
3. On 540/1000 rpm power take-off, take out power
take-off reversible shaft to facilitate removal.
IMPORTANT: Remove plastic plug (A) and remove
shaft from inside housing using a M10 screw.
A—Plastic Plug B—Power Take-Off Cover
TS95756,00001CB -19-05APR16-1/2
4. Remove power take-off housing support screws (A)
and bend latches (B) into horizontal position.
5. Remove bearings support.
6. Pull off gear with cover (D) from output shaft (C).
LX000303 —UN—22NOV94
7. To install power take-off clutch, follow the procedure in
reverse order, observing the following:
• Tighten power take-off housing support screws to
specification:
Specification
Power Take-Off
Housing Support
Screws—Torque............................................................................50 N·m
(37 lb·ft) A—Screws C—Output Shaft
B—Latches D—Gear with Cover
TS95756,00001CB -19-05APR16-2/2
Repair Power Take-Off Clutch
1. Remove power take-off clutch. (See Remove and
Install Power Take-Off Clutch in this Group.)
2. Remove cover screws (A) and cover (B).
LX000304 —UN—22NOV94
3. Remove hub and disks from clutch drum.
A—Cover Screws B—Cover
Continued on next page TS95756,00001C8 -19-29APR16-1/8
TM804919 (23JAN17) 50A-35-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=497
Rear Power Take-Off—6135J Tractors
4. Using JDT24B spring compressor tool (A), compress
springs (B) and remove snap ring (C).
IMPORTANT: As an accessory for the JDT24B
spring compressor tool, use a 50 x 12
mm (2 x 0.5 in) washer, otherwise bearing
LX000305 —UN—22NOV94
cone may be damaged.
A—JDT24B Spring C—Snap Ring
Compressor Tool
B—Springs
TS95756,00001C8 -19-29APR16-2/8
5. Extract piston (A) from clutch drum using two pliers.
6. Replace inner piston O-ring (C) and outer piston
O-ring (B).
NOTE: Take care not to damage O-rings when
installing piston.
LX000306 —UN—22NOV94
A—Piston C—Inner Piston O-ring
B—Outer Piston O-ring
TS95756,00001C8 -19-29APR16-3/8
7. Press new bushing (A) into the clutch drum until
seated.
8. Install pressure springs.
A—New Bushing
LX000307 —UN—22NOV94
Continued on next page TS95756,00001C8 -19-29APR16-4/8
TM804919 (23JAN17) 50A-35-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=498
Rear Power Take-Off—6135J Tractors
9. Install pressure plate (A) and disks (B) and (C). Slightly
coat disks with oil before installing.
NOTE: Install disks (B) with teeth on inner part, and
disks (C) with teeth on outer part.
LX000308 —UN—22NOV94
A—Pressure Plate C—Disk with Teeth on the
B—Disk with Teeth on the Inner Outer Part (2 used)
Part (3 used)
TS95756,00001C8 -19-29APR16-5/8
10. Use grease to secure one thrust washer (A) to each
side of hub (B) and insert hub into clutch drum.
NOTE: Check if the hub teeth are coinciding
with the disks teeth.
LX000309 —UN—22NOV94
A—Thrust Washer B—Hub
TS95756,00001C8 -19-29APR16-6/8
11. Install cover (B) and tighten cover screws to
specification:
Specification
Cover Screws—Torque.................................................................30 N·m
(22 lb·ft)
LX000304 —UN—22NOV94
A—Cover Screws B—Cover
Continued on next page TS95756,00001C8 -19-29APR16-7/8
TM804919 (23JAN17) 50A-35-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=499
Rear Power Take-Off—6135J Tractors
12. Measure hub play.
Specification
Hub—Play............................................................................0.2—0.7 mm
(0.0079—0.0276 in)
IMPORTANT: If bearings are replaced, remember
LX007861 —UN—14SEP94
to adjust them correctly.
13. If necessary, adjust play by replacing the two thrust
washers, with specified thickness:
Specification
Thrust Washers—Thick-
ness.............................................................................................. 1.5 mm
(0.059 in)
Thickness .................................................................................... 2.0 mm
(0.079 in)
IMPORTANT: After installation, hub must run freely.
TS95756,00001C8 -19-29APR16-8/8
TM804919 (23JAN17) 50A-35-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=500
Rear Power Take-Off—6135J Tractors
Reconditioning PTO Brake
1. Remove PTO clutch, see Removing PTO Clutch, in
this group.
2. Remove brake piston with segment (A) from bore.
LX000310 —UN—15APR96
IMPORTANT: Make sure piston and brake lining are
not damaged during installation.
3. If necessary, remove segment from brake piston and
insert a new segment.
IMPORTANT: Brake lining must be firmly
seated on brake pin.
4. Install PTO clutch, see Installing PTO Clutch, in this
group.
LT04177,0000233 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=501
Rear Power Take-Off—6135J Tractors
Power Take-Off Transmission—Cross-Sectional View
LX000339 —UN—15APR96
Output shaft (540 RPM) - Cross section
A—Gear with cover B—Support D—Housing
C—Output shaft
Continued on next page TS95756,00001CD -19-05APR16-1/2
TM804919 (23JAN17) 50A-35-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=502
Rear Power Take-Off—6135J Tractors
LX000340 —UN—20SEP94
Output shaft and countershaft - 540/1000 rpm, reversible
A—Countershaft support E—Output shaft I— 540 rpm position
B—Gear F— Collar J— 1000 rpm position
C—Support G—Countershaft K—Gear
D—Double gear with cover H—Reversible PTO shaft
TS95756,00001CD -19-05APR16-2/2
Disassemble Power Take-Off Transmission
540/1000 rpm Power Take-Off
Separate support from bearing and clutch, if necessary.
540/1000 rpm.
LX000312 —UN—15APR96
Remove lock ring (A) and extract gear (B) from
countershaft (secondary shaft). Remove bolts (C) from
countershaft bearing housing.
Continued on next page TS95756,00001CC -19-05APR16-1/2
TM804919 (23JAN17) 50A-35-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=503
Rear Power Take-Off—6135J Tractors
LX000313 —UN—15APR96
TS95756,00001CC -19-05APR16-2/2
TM804919 (23JAN17) 50A-35-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=504
Rear Power Take-Off—6135J Tractors
Reconditioning Output Shaft (540/1000 RPM Reversible)
LX007863 —UN—20SEP94
A—Snap ring F— Drag disk N—Snap ring S—Double gear
B—PTO stub shaft G—Serrated washer O—Spring pin T— Taper roller bearing cone
C—Retainer H—O-Ring P—Shift collar U—Cone bearings cup
D—Taper roller bearing cup I— Piston Q—Lock washer (2 used) V—Cover
E—Taper roller bearing cone J— Spring R—Needle bearing (2 used)
K—Output Shaft
L— Gear
M—Thrust washer
Continued on next page OU04339,000005D -19-07FEB08-1/3
TM804919 (23JAN17) 50A-35-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=505
Rear Power Take-Off—6135J Tractors
Disassembling
1. Screw dealer fabricated driver (A) into piston pin and
tighten in a vise.
2. Using a punch, remove spring pin (B).
LX001786 —UN—29AUG97
OU04339,000005D -19-07FEB08-2/3
Packing
1. Install drag disk (E) and bearing cone (F).
2. Install gear (D), thrust washer (C) and snap ring (B).
Install thrust washer (C) so that one of the two big
gaps between teeth aligns with gap in shaft bore.
LX001783 —UN—29AUG97
IMPORTANT: O-ring (M) and serrated washer (L)
are installed afterwards.
3. Turn piston (H) in driver (K) and position on output
shaft with spring (G) so that recess of piston aligns
with transversal bore of output shaft.
4. Position collar (A) so that bore is aligned with output
shaft bore and piston recess.
5. Use guiding driver (O) to facilitate installation of spring
pin (N).
CQ255700 —UN—16NOV05
IMPORTANT: Teeth of serrated washer must point
backward, i.e., towards driver. Make sure O-ring
stays in place during installation.
6. Pull off driver with piston from output shaft. Install
serrated washer and O-ring. Install piston to output
shaft. Generously apply grease to parts.
7. Make sure output shaft with reversible PTO shaft can
be replaced properly. Generously apply grease to
reversible shaft and output shaft bore. LX001784 —UN—29AUG97
OU04339,000005D -19-07FEB08-3/3
TM804919 (23JAN17) 50A-35-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=506
Rear Power Take-Off—6135J Tractors
Mounting Output Shaft (540/1000 RPM)
LX007863 —UN—20SEP94
A—Snap ring G—Serrated washer O—Spring pin T— Taper roller bearing cone
B—PTO stub shaft H—O-Ring P—Shift collar U—Taper roller bearing cup
C—Retainer I— Piston Q—Lock washer (2 used) V—Cover
D—Cone bearings cup J— Spring R—Needle bearing (2 used)
E—Taper roller bearing cone K—Output Shaft S—Double gear
F— Drag disk L— Gear
M—Thrust washer
N—Snap ring
Continued on next page OU04339,000005E -19-07FEB08-1/2
TM804919 (23JAN17) 50A-35-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=507
Rear Power Take-Off—6135J Tractors
Install thrust washer (A) so that one of the two big gaps
between teeth aligns with gap in shaft lubricating bore
(see arrow).
LX007865 —UN—15APR96
540/1000 rpm shown
OU04339,000005E -19-07FEB08-2/2
TM804919 (23JAN17) 50A-35-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=508
Rear Power Take-Off—6135J Tractors
Reconditioning Countershaft (540/1000 RPM)
CQ250170 —UN—31AUG05
A—Bearing cup D—Taper roller bearing cone G—Snap ring J— Gear (23 teeth)
B—Taper roller bearing cone E—Bearing cup H—Snap ring (2 used)
C—Countershaft F— Bearing housing I— Attaching bolt (4 used)
Disassemble countershaft removing snap rings (G) and Replace damaged parts, if necessary.
(H).
OU04339,000005F -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=509
Rear Power Take-Off—6135J Tractors
Mounting PTO Transmission
For assembly, install output shaft assembly (A) to housing
as shown.
Install countershaft (B) with gear (C).
CQ250190 —UN—07SEP05
Secure flange using bolts (D).
Specification
Countershaft bearing
flange-to-PTO housing,
bolts—Torque.................................................................................40 Nm
30 lb-ft
OU04339,0000060 -19-07FEB08-1/4
Install clutch assembly (E), install thrust washer (F) and
bearing (G).
CQ250200 —UN—07SEP05
OU04339,0000060 -19-07FEB08-2/4
Install housing (G) with bearing cups and tighten bolts to
specification. Bend latches (H).
Specification
Drive Shaft
Housing—Torque............................................................ 50 N.m (37 lb-ft)
CQ250210 —UN—07SEP05
Continued on next page OU04339,0000060 -19-07FEB08-3/4
TM804919 (23JAN17) 50A-35-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=510
Rear Power Take-Off—6135J Tractors
540 rpm
Drag disk (E) is kept in place between bearing cones (C)
by two O-rings (D). Make sure O-rings do not contact
collar on shaft (A).
LX009338 —UN—22SEP94
A—Drive shaft D—O-Ring
B—Bearing cup E—Drag disk
C—Taper roller bearing cone F— Snap ring
OU04339,0000060 -19-07FEB08-4/4
Adjusting Output Shaft Cone Bearing
540 rpm
After installing input shaft, select a snap ring (A) with
adequate thickness to provide proper bearing adjustment
(pre-load or play).
LX009339 —UN—21SEP94
Specification
Output Shaft—Pre-load.............................................................. 0.07 mm
0.0028 in.
Play............................................................................................ 0.08 mm
0.0031 in.
OU04339,0000061 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=511
Rear Power Take-Off—6135J Tractors
Adjusting Countershaft Cone Bearing
540/1000 rpm
After installing, select a snap ring (A) with adequate
thickness to provide proper bearing adjustment (pre-load
LX000317 —UN—15APR96
or play).
Specification
Countershaft—Pre-load.............................................................. 0.07 mm
0.0028 in.
Play............................................................................................ 0.08 mm
0.0031 in.
Bearing pre-load is preferred.
OU04339,0000062 -19-07FEB08-1/4
Position the two needle bearings (A) and install gear
together with cover. Cover lugs must point away from
housing.
LX000331 —UN—22NOV94
OU04339,0000062 -19-07FEB08-2/4
540 rpm
Install snap ring (B) and position gear (C) with cover onto
shaft (A). Cover lugs must point away from housing.
A—Drive shaft D—Bearing
LX009340 —UN—21SEP94
B—Snap ring E—Snap ring
C—Gear
Continued on next page OU04339,0000062 -19-07FEB08-3/4
TM804919 (23JAN17) 50A-35-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=512
Rear Power Take-Off—6135J Tractors
Install cone bearing cups and cones of output shaft and
drive shaft.
Install support.
Tighten bolts (A).
LX000319 —UN—22NOV94
Specification
PTO housing support,
bolts—Torque.................................................................................50 Nm
37 lb-ft
Bend metal latches (B) downward.
OU04339,0000062 -19-07FEB08-4/4
TM804919 (23JAN17) 50A-35-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=513
Rear Power Take-Off—6135J Tractors
Installing Support and Adjusting Cone
Bearings
After installing, select a snap ring (C) with adequate
thickness to provide proper bearing adjustment (pre-load
or play).
LX000320 —UN—22NOV94
Specification
Installing support,
output shaft and drive
shaft—Pre-load.......................................................................... 0.07 mm
0.0028 in.
Play............................................................................................ 0.08 mm
0.0031 in.
Bearing pre-load is preferred.
A—Activating shaft C—Snap ring
NOTE: If snap ring cannot be installed, loosen bolts of B—Output Shaft
support, insert snap ring and retighten bolts.
Specification
PTO housing support,
bolts—Torque.................................................................. 50 Nm (37 lb-ft)
OU04339,0000063 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=514
Rear Power Take-Off—6135J Tractors
Removing PTO Modulating Valve
Remove attaching screws (A).
LX000322 —UN—22NOV94
OU04339,00000E5 -19-07FEB08-1/1
Reconditioning PTO Modulating Valve
1. Inspect valve for damage, clean, lubricate and reinstall
it.
A—Spindle E—Sleeve
LX000328 —UN—22NOV94
B—Spring F— O-Ring
C—Spring G—Plug
D—Spring pin H—Snap ring
OU04339,00000E6 -19-07FEB08-1/2
2. Check spring pressures.
Specification
Spring A—Free length...................................................... approx. 70 mm
approx. 5.08 cm
Test length ......................................................... 43.5 mm at 105—130 N
1.7 in. at 23.6—29.3 lb
LX000326 —UN—19SEP94
Spring B—Free length.................................................... approx. 100 mm
approx. 7.62 cm
Test length .......................................................... 60 mm at 68.5—84.5 N
0.35 in. at 15,4—19 lb
OU04339,00000E6 -19-07FEB08-2/2
TM804919 (23JAN17) 50A-35-27 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=515
Rear Power Take-Off—6135J Tractors
Installing PTO Modulating Valve
1. Install large gasket and plate to valve.
2. Install valve and small gasket to PTO housing. Pay
attention to oil passages.
LX000322 —UN—22NOV94
3. Tighten bolts (A) evenly.
Specification
PTO modulating
valve-to-PTO housing,
bolts —Torque................................................................................16 Nm
12 lb-ft
OU04339,00000E7 -19-07FEB08-1/1
TM804919 (23JAN17) 50A-35-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=516
Rear Power Take-Off—6135J Tractors
Repairing Solenoid Valve
1. Disconnect cable.
2. Remove hex nut and coil from solenoid (A).
LX009485 —UN—18OCT94
OU04339,00000E8 -19-07FEB08-1/2
3. Inspect solenoid valve for damage, clean, lubricate
and reinstall it.
4. Tighten attaching bolts to flange.
Specification
Solenoid valve flange,
LX013394 —UN—11JUN96
attaching bolt—Torque...................................................................10 Nm
7.5 lb-ft
5. Tighten nut to coil.
Specification
Solenoid valve coil, hex
nut—Torque...................................................................................3.5 Nm
2.6 lb-ft A—Hex Nut G—O-Ring
B—Solenoid coil H—O-Ring
6. Reconnect cable. C—Flange I— O-Ring
D—Coil J— O-Ring
E—Spring K—Snap ring
F— Sleeve
OU04339,00000E8 -19-07FEB08-2/2
TM804919 (23JAN17) 50A-35-29 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=517
Rear Power Take-Off—6135J Tractors
TM804919 (23JAN17) 50A-35-30 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=518
Group 36
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Cover to clutch drum, screws Torque 35 N·m
26 lb.-ft.
Bearing support to PTO housing, Torque 90 N·m
screws 66 lb.-ft.
Shifter fork to special pin, screw Torque 18 N·m
13.3 lb.-ft.
Pack of electromagnets to shifter Torque 33 N·m
fork support, screws 24 lb.-ft.
Shift unit to PTO housing, screws Torque 50 N·m
36 lb.-ft.
Countershaft bearing housing to Torque 40 N·m
PTO housing, screw 30 lb.-ft.
Countershaft Axial play 0,025 mm - 0,13 mm
9.84 in. - 0.005 in.
Drive shaft Axial play 0,015 mm - 0,15 mm
5.9 in. - 0.006 in.
Output shaft Axial play 0,015 mm - 0,15 mm
5.9 in. - 0.006 in.
Retaining plate for proportional Torque 10 N·m
solenoid valve (Y81) of rear 7.5 lb.-ft.
PTO, screw
Rear PTO speed sensor (B06) Torque 13 N·m
to PTO housing 10 lb.-ft.
Oil sight-glass to PTO housing, Torque 3 N·m
screws 2.2 lb.-ft.
OU90500,00001FA -19-27NOV12-1/1
TM804919 (23JAN17) 50A-36-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=519
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Replacing Output Shaft Seal Ring
1. Remove PTO stub shaft (A). Remove seal ring (B)
from its seat using a screwdriver.
2. Apply LOCTITE® 574 (flexible sealant) to the new
LX1046280 —UN—29APR08
seal ring.
A—PTO stub shaft B—Seal ring
LOCTITE is a registered trademark of the Loctite Corporation
GB52027,0000CBF -19-14FEB14-1/2
3. To install the seal ring, use driver disk JDG753 (A) and
handle JDG536 (B).
4. Install PTO stub shaft and snap ring.
A—JDG753 - Driver disk B—JDG536 - Handle
LX1046371 —UN—19MAY08
GB52027,0000CBF -19-14FEB14-2/2
TM804919 (23JAN17) 50A-36-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=520
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Rear PTO Clutch - Cross Sectional View
CQ283023 —UN—21AUG09
Rear PTO Clutch - Cross Sectional View
A—Bearing cone F— Disk L— Brake piston S—Piston seal
B—Bearing cup G—Externally splined disks M—Seal ring T— Bushing
C—Snap ring H—Clutch return plate N—Bearing cup U—Piston return spring
D—Backing plate with gear I— Clutch piston O—Bearing cone V—Snap ring
E—Clutch hub with thrust J— Clutch drum P—Snap ring W—Bearing support
washers K—Brake plate Q—Lube cut-off valve
R—PTO housing
GB52027,0000C09 -19-27NOV12-1/1
TM804919 (23JAN17) 50A-36-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=521
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Rear PTO Clutch - Exploded View
CQ283040 —UN—24AUG09
Rear PTO Clutch - Exploded View
A—Bearing cup G—Clutch drum L— Snap ring S—Externally splined disks
B—Bearing cone H—Inner piston seal ring M—Seal ring T— Backing plate with gear
C—Snap ring I— Outer piston seal ring N—Bushing U—Bearing cone
D—Lube cut-off valve J— Clutch piston O—Thrust washer V—Screw
E—Brake piston K—Piston return spring P—PTO clutch hub
F— Brake plate Q—Return plate
R—Disk
GB52027,0000C0A -19-27NOV12-1/1
Remove Rear Power Take-Off Clutch
1. Remove the power take-off housing.
a. For 6150J tractors, see Remove and Install Power
Take-Off Housing in this Section, Group 06.
LX1047758 —UN—10DEC08
b. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Power Take-Off Housing in this Section,
Group 07.
2. Pull out the drive shaft.
Continued on next page LS87647,00002D9 -19-27APR16-1/6
TM804919 (23JAN17) 50A-36-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=522
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
3. Remove the PTO stub shaft.
LX1045096 —UN—25APR08
LS87647,00002D9 -19-27APR16-2/6
4. Remove the screws (C) used for attaching the wiring
harness.
5. Remove the screws (A) and remove bearing support
(B).
LX1047452 —UN—10DEC08
A—Screws C—Screws
B—Bearing Support
LS87647,00002D9 -19-27APR16-3/6
6. Pull bearing (A) off the gear wheel (C) and remove it
together with washer (B).
A—Bearing C—Gear Wheel
B—Washer
Continued on next page LX1045098 —UN—25APR08
LS87647,00002D9 -19-27APR16-4/6
TM804919 (23JAN17) 50A-36-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=523
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
7. Remove washer (A) and pull gear with cover (B) from
output shaft.
A—Washer B—Gear with Cover
LX1047756 —UN—10DEC08
LS87647,00002D9 -19-27APR16-5/6
8. Remove the power take-off clutch (A).
A—Power Take-Off Clutch
LX1047453 —UN—10DEC08
LS87647,00002D9 -19-27APR16-6/6
Disassemble, Repair, and Assemble Rear
Power Take-Off Clutch
Disassemble Rear Power Take-Off Clutch
1. Remove the power take-off clutch. (See Remove Rear
LX1045101 —UN—06MAY08
Power Take-Off Clutch in this Group.)
2. Pull off the bearing.
Continued on next page LS87647,00002DA -19-27APR16-1/25
TM804919 (23JAN17) 50A-36-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=524
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
3. Remove the screws (A) and take cover (B) off the
clutch drum.
A—Screws B—Cover
LX1045102 —UN—28APR08
LS87647,00002DA -19-27APR16-2/25
4. Remove the hub.
LX1045103 —UN—28APR08
LS87647,00002DA -19-27APR16-3/25
5. Remove the disk pack.
Continued on next page LX1045104 —UN—28APR08
LS87647,00002DA -19-27APR16-4/25
TM804919 (23JAN17) 50A-36-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=525
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
6. Use a press and JDG754 compression adapter (C) to
compress piston return springs (A), and remove the
snap ring (B).
A—Piston Return Springs C—JDG754 Compression
B—Snap Ring Adapter
LX1045105 —UN—28APR08
LS87647,00002DA -19-27APR16-5/25
7. Pull the piston (A) out of the clutch drum using two
pairs of pliers (B).
A—Piston B—Pliers
LX1045106 —UN—28APR08
LS87647,00002DA -19-27APR16-6/25
8. Turn the clutch drum over and remove the snap ring
from the shutoff valve.
LX1045108 —UN—28APR08
Continued on next page LS87647,00002DA -19-27APR16-7/25
TM804919 (23JAN17) 50A-36-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=526
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
9. Remove the shutoff valve.
LX1045109 —UN—28APR08
LS87647,00002DA -19-27APR16-8/25
10. Pull off the tapered roller bearing.
LX1045110 —UN—06MAY08
LS87647,00002DA -19-27APR16-9/25
11. Remove piston rings (A).
A—Piston Rings
Continued on next page LX1045111 —UN—28APR08
LS87647,00002DA -19-27APR16-10/25
TM804919 (23JAN17) 50A-36-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=527
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Assemble Rear Power Take-Off Clutch
1. Install the piston rings (A). The openings must be
separated by 180º.
A—Piston Rings
LX1045111 —UN—28APR08
LS87647,00002DA -19-27APR16-11/25
2. Press the tapered roller bearing onto the pin on the
clutch housing.
NOTE: Heat the tapered roller bearing (do not exceed
a temperature of 120°C (250°F)).
LX1045112 —UN—28APR08
LS87647,00002DA -19-27APR16-12/25
3. Install the shutoff valve.
LX1045109 —UN—28APR08
Continued on next page LS87647,00002DA -19-27APR16-13/25
TM804919 (23JAN17) 50A-36-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=528
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
4. Install the snap ring on the shutoff valve.
LX1045108 —UN—28APR08
LS87647,00002DA -19-27APR16-14/25
5. Check seal ring (A), replace it if necessary, and coat
it with grease.
A—Seal Ring
LX1045113 —UN—28APR08
LS87647,00002DA -19-27APR16-15/25
6. Check the seal ring, replace it if necessary, coat it with
grease, and install it on the piston.
Continued on next page LX1045114 —UN—28APR08
LS87647,00002DA -19-27APR16-16/25
TM804919 (23JAN17) 50A-36-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=529
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
7. Install the piston.
NOTE: When installing the piston, take care not
to damage the seal rings.
LX1045115 —UN—28APR08
LS87647,00002DA -19-27APR16-17/25
8. Use a press and JDG754 compression adapter (C)
to compress the piston return springs (A), and install
snap ring (B).
A—Piston Return Springs C—JDG754 Compression
B—Snap Ring Adapter
LX1045105 —UN—28APR08
LS87647,00002DA -19-27APR16-18/25
9. Check the clutch pack for excessive wear, and replace
if necessary.
LX1045118 —UN—28APR08
Continued on next page LS87647,00002DA -19-27APR16-19/25
TM804919 (23JAN17) 50A-36-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=530
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
10. Insert the pressure plate.
LX1045116 —UN—28APR08
LS87647,00002DA -19-27APR16-20/25
11. Insert the hub.
LX1045117 —UN—28APR08
LS87647,00002DA -19-27APR16-21/25
12. Install the disk pack, starting with an internally splined
disk. Make sure that the splines of the hub engage
in the splines of the disks.
NOTE: Lightly coat disks with oil before installation.
Continued on next page LX1046276 —UN—28APR08
LS87647,00002DA -19-27APR16-22/25
TM804919 (23JAN17) 50A-36-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=531
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
13. Put the cover (B) on the clutch drum, coat screws (A)
with LOCTITE® 242 (PM135355), and tighten them
evenly.
A—Screw B—Cover
LX1045102 —UN—28APR08
LOCTITE is a registered trademark of the Loctite Corporation
LS87647,00002DA -19-27APR16-23/25
14. Tighten screws (A) to specified torque.
Specification
Cover to Clutch Drum,
Screws—Torque............................................................................35 N·m
(26 lb·ft)
LX1045119 —UN—28APR08
A—Screw
LS87647,00002DA -19-27APR16-24/25
15. Install the tapered roller bearing on the cover of the
clutch housing.
NOTE: Heat the tapered roller bearing (do not exceed
a temperature of 120°C (250°F)).
LX1046261 —UN—28APR08
LS87647,00002DA -19-27APR16-25/25
TM804919 (23JAN17) 50A-36-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=532
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Repair Rear Power Take-Off Brake
1. Remove the power take-off clutch. (See Remove Rear
Power Take-Off Clutch in this Group.)
2. Take the piston (A) with brake segment (B) out of the
LX1046274 —UN—28APR08
bore.
IMPORTANT: Make sure that the piston and brake
lining are not damaged during installation.
3. If necessary, press the brake segment off the piston,
and press a new segment on.
IMPORTANT: The brake lining must sit tightly
on the piston pin.
A—Piston B—Brake Segment
4. Insert the piston (A) with brake segment (B) into the
bore.
LS87647,00002DB -19-27APR16-1/1
Install Rear Power Take-Off Clutch
1. Check bearing insert (A) for wear, and replace as
necessary.
2. Check the brake lining (B), and repair as necessary.
LX1047759 —UN—10DEC08
(See Repair Rear Power Take-Off Brake in this Group.)
A—Bearing Insert B—Brake Lining
LS87647,00002DC -19-27APR16-1/7
3. Install the rear power take-off clutch (A).
IMPORTANT: Do not damage rear piston rings
when installing.
A—Power Take-Off Clutch
LX1047453 —UN—10DEC08
Continued on next page LS87647,00002DC -19-27APR16-2/7
TM804919 (23JAN17) 50A-36-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=533
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
4. Install the gear wheel (A) on the output shaft.
IMPORTANT: Risk of crushing when installing
the gear wheel.
A—Gear Wheel
LX1045099 —UN—25APR08
LS87647,00002DC -19-27APR16-3/7
5. Install the washer (A).
A—Washer
LX1046263 —UN—28APR08
LS87647,00002DC -19-27APR16-4/7
6. Install the tapered roller bearing on the output shaft.
NOTE: Heat the tapered roller bearing (do not
exceed 120°C (250°F)).
LX1046264 —UN—28APR08
Continued on next page LS87647,00002DC -19-27APR16-5/7
TM804919 (23JAN17) 50A-36-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=534
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
7. Install the bearing support, making sure that bearing
inserts (A) and snap rings (B) are seated correctly.
A—Bearing Insert B—Snap Ring
LX1046265 —UN—28APR08
LS87647,00002DC -19-27APR16-6/7
8. Apply LOCTITE® 242 (PM135355) to screws (A), then
insert the screws and tighten them to the specified
torque.
Specification
Bearing support
LX1046266 —UN—28APR08
PTO housing
screws—Torque.............................................................................90 N·m
(66 lb·ft)
9. Adjust the tapered roller bearing of the bearing
support. (See Adjust Tapered Roller Bearing of
Bearing Support in this Group.)
A—Screw
LOCTITE is a trademark of Henkel Corporation
LS87647,00002DC -19-27APR16-7/7
TM804919 (23JAN17) 50A-36-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=535
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Rear PTO Drive Train - Cross Sectional View
CQ283043 —UN—26AUG09
Output shaft and countershaft (shiftable)
1— Helical Gear 4— Shaft 8— Spring 12— Gear
2— Bearing Housing 5— Disk 9— Shaft 13— Sleeve
3— Coutershaft 6— Gear 10— Housing
7— Shift Collar 11— Spacer
GB52027,0000C0F -19-27NOV12-1/1
TM804919 (23JAN17) 50A-36-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=536
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Rear PTO Drive Train - Exploded View
Exploded view of output shaft
T V
U
S
R
Q
P
O
L M N
K
G
F
D
C
B
A
CQ283056 —UN—10SEP09
Continued on next page GB52027,0000C15 -19-27NOV12-1/3
TM804919 (23JAN17) 50A-36-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=537
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
A—Snap Ring G—Bearing Cone L— Gear R—Spacer
B—Output Shaft H—Speed Sending Unit M—Thrust Washer S—Sleeve
C—Seal Ring I— Spring Assembly N—Snap Ring T— Output Gear
D—O-Ring J— Output Shaft O—Shift Collar U—Thrust Washer
E—PTO Housing K—Spring Pin P—Thrust Washer V—Bearing Cone
F— Bearing Cup Q—Sleeve
GB52027,0000C15 -19-27NOV12-2/3
Exploded view of countershaft
I J
H
G
F
A
E
C
B
A—PTO Housing D—Countershaft G—Bearing Housing J— Snap Ring CQ283055 —UN—10SEP09
B—Bearing Cup E—Bearing H—Bolts
C—Bearing Cone F— Shim pack I— Countershaft drive gear
GB52027,0000C15 -19-27NOV12-3/3
TM804919 (23JAN17) 50A-36-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=538
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Remove Rear Power Take-Off Drive Train
1. Replace the power take-off speed sensor. (See
Replace Power Take-Off Speed Sensor (B006) in this
Section, Group 40.)
LX1047758 —UN—10DEC08
2. Remove the power take-off housing.
a. For 6150J tractors, see Remove and Install Power
Take-Off Housing in this Section, Group 06.
b. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Power Take-Off Housing in this Section,
Group 07.
3. Pull out the drive shaft using the KJD10173 hydraulic
pump driveshaft puller.
LS87647,00002DD -19-27APR16-1/7
4. Remove the PTO stub shaft.
LX1045096 —UN—25APR08
LS87647,00002DD -19-27APR16-2/7
5. Remove the screws (A) of bearing support (B) and
screws (C) used for attaching the wiring harness.
6. Remove the bearing support (B).
A—Screws C—Screws
LX1047452 —UN—10DEC08
B—Bearing Support
Continued on next page LS87647,00002DD -19-27APR16-3/7
TM804919 (23JAN17) 50A-36-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=539
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
7. Pull off the bearing (A) from the gear with cover (C)
and remove it together with washer (B).
A—Bearing C—Gear with Cover
B—Washer
LX1045098 —UN—25APR08
LS87647,00002DD -19-27APR16-4/7
8. Remove the washer (A) and pull gear with cover (B)
from output shaft.
A—Washer B—Gear with Cover
LX1047756 —UN—10DEC08
LS87647,00002DD -19-27APR16-5/7
9. Remove the sleeves (B), spacer (C), and washer (D).
B—Sleeve D—Washer
C—Spacer
CQ283044 —UN—26AUG09
Continued on next page LS87647,00002DD -19-27APR16-6/7
TM804919 (23JAN17) 50A-36-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=540
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
10. Remove the snap ring (A) and gear (B) from the
countershaft.
11. Remove the screws (C).
12. Remove the bearing housing (D) and shim pack.
CQ283045 —UN—26AUG09
13. Remove the countershaft.
14. Remove the output shaft.
A—Snap Ring C—Screw
B—Gear D—Bearing Housing
LS87647,00002DD -19-27APR16-7/7
Disassemble, Repair, and Assemble Output
Shaft
Disassemble Output Shaft
1. Remove the rear power take-off drive train. (See
CQ283046 —UN—26AUG09
Remove Rear Power Take-Off Drive Train in this
Group.)
2. Using a suitable dealer-fabricated mandrel, clamp the
output shaft vertically in a vise.
3. Remove the spring pin (A) and shift collar (B).
4. Remove the spring (A), plunger (B), and O-ring (C)
from output shaft.
A—Spring Pin B—Shift Collar
LS87647,00002DE -19-27APR16-1/10
5. Remove the snap ring (E).
E—Snap Ring
CQ283047 —UN—26AUG09
Continued on next page LS87647,00002DE -19-27APR16-2/10
TM804919 (23JAN17) 50A-36-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=541
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
6. Remove the thrust washer (F) and gear (A).
A—Gear F— Thrust Washer
CQ283048 —UN—26AUG09
CQ283049 —UN—26AUG09
LS87647,00002DE -19-27APR16-3/10
7. Turn the shaft round and clamp it in the vise again,
then pull off the tapered roller bearing.
Continued on next page LX1046345 —UN—09MAY08
LS87647,00002DE -19-27APR16-4/10
TM804919 (23JAN17) 50A-36-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=542
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
8. If necessary, take off the speed pick-up disk.
LX1046346 —UN—09MAY08
LS87647,00002DE -19-27APR16-5/10
Assemble Output Shaft
1. Put on the speed pick-up disk.
LX1046346 —UN—09MAY08
LS87647,00002DE -19-27APR16-6/10
2. Install the tapered roller bearing.
NOTE: Heat the tapered roller bearing (do not exceed
a temperature of 120°C (250°F)).
LX1046368 —UN—13MAY08
Continued on next page LS87647,00002DE -19-27APR16-7/10
TM804919 (23JAN17) 50A-36-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=543
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
3. Using a suitable dealer-fabricated mandrel, clamp the
output shaft vertically in a vise. Install gear (A).
CQ283049 —UN—26AUG09
LS87647,00002DE -19-27APR16-8/10
4. Install thrust washer (F) and snap ring (E).
E—Snap Ring F— Thrust Washer
CQ283048 —UN—26AUG09
CQ283047 —UN—26AUG09
Continued on next page LS87647,00002DE -19-27APR16-9/10
TM804919 (23JAN17) 50A-36-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=544
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
5. Install the shift collar (B) and spring pin (A) retaining at
the same time the spring assembly (S).
6. Remove the mandrel (A).
A—Spring Pin B—Shift Collar
CQ283046 —UN—26AUG09
CQ283051 —UN—10SEP09
LS87647,00002DE -19-27APR16-10/10
Disassemble, Repair, and Assemble
Countershaft
Disassemble Countershaft
1. Remove the rear power take-off drive train. (See
CQ283052 —UN—10SEP09
Remove Rear Power Take-Off Drive Train in this
Group.)
2. Pull the tapered roller bearing off the countershaft.
LS87647,00002DF -19-27APR16-1/4
3. Turn the countershaft round and clamp it in the vise
again, then pull off the tapered roller bearing.
LX1046336 —UN—07MAY08
Continued on next page LS87647,00002DF -19-27APR16-2/4
TM804919 (23JAN17) 50A-36-27 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=545
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Assemble Countershaft
1. Install the tapered roller bearing on the countershaft.
NOTE: Heat the tapered roller bearing (do not exceed
a temperature of 120°C (250°F)).
LX1046338 —UN—07MAY08
LS87647,00002DF -19-27APR16-3/4
2. Install the tapered roller bearing (A) on the
countershaft.
NOTE: Heat the tapered roller bearing (do not exceed
a temperature of 120°C (250°F)).
CQ283053 —UN—10SEP09
LS87647,00002DF -19-27APR16-4/4
Install Rear Power Take-Off Drive Train
1. Install the output shaft (B) with countershaft (C).
NOTE: Replace the end covers if they are damaged.
Apply Loctite® 574 (L64500) flexible sealant to
the new end covers and install them.
CQ283054 —UN—10SEP09
2. Install the bearing housing (D) of countershaft using
the same shim pack removed earlier.
3. Tighten the screws (E) on the bearing housing to
specification:
Specification
Countershaft
Bearing Housing B—Output Shaft D—Bearing Housing
Screws—Torque............................................................................40 N·m C—Countershaft
(30 lb·ft)
4. Adjust the tapered roller bearing of countershaft. (See
Adjust Tapered Roller Bearing of Countershaft in this
Group.)
Loctite is a trademark of Henkel Corporation
LS87647,00002E0 -19-27APR16-1/1
TM804919 (23JAN17) 50A-36-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=546
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Adjust Tapered Roller Bearing of
Countershaft
1. Remove the power take-off clutch. (See Remove Rear
Power Take-Off Clutch in this Group.)
LX1047755 —UN—10DEC08
2. Rotate the countershaft several times in each direction
to seat the bearings.
3. Install a dial indicator with the pointer resting on the
end of the countershaft.
4. Force the countershaft up and down using a pry bar.
Measure the axial play.
NOTE: Shims are available in various sizes (see
Parts Catalog). Measure shims individually Specification
for accurate measurement. Countershaft—Axial
Play.............................................................................. (0.025—0.13 mm
5. Remove the bearing support and add or subtract (0.001—0.005 in)
shims to provide correct axial play.
LS87647,00002E1 -19-27APR16-1/3
6. Apply Loctite® 242 (PM135355) to screws (A) on
bearing support (B), and tighten to specification:
Specification
Countershaft bearing
support to PTO housing,
LX1047757 —UN—10DEC08
screw—Torque..............................................................................50 N·m
(37 lb·ft)
A—Screw B—Bearing Support
Loctite is a trademark of Henkel Corporation
LS87647,00002E1 -19-27APR16-2/3
7. Install the drive gear and snap ring.
LX1047454 —UN—10DEC08
LS87647,00002E1 -19-27APR16-3/3
TM804919 (23JAN17) 50A-36-29 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=547
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Adjust Tapered Roller Bearing of Bearing
Support
Tapered Roller Bearing on Drive Shaft
1. Remove the power take-off housing.
LX1046267 —UN—05MAY08
a. For 6150J tractors, see Remove and Install Power
Take-Off Housing in this Section, Group 06.
b. For 6170J, 6190J, and 6210J tractors, see Remove
and Install Power Take-Off Housing in this Section,
Group 07.
2. Install the bearing cup of drive shaft (A) and one thin
snap ring (B).
A—Drive Shaft B—Snap Ring
3. Rotate the clutch several times in each direction to
seat the bearing.
4. Install a dial indicator with the pointer resting on the 7. Select a snap ring that will provide specified end play.
end of the clutch assembly.
Specification
5. Force the clutch assembly up and down using a pry Drive Shaft—End Play....................................................0.015—0.15 mm
bar. Measure the end play. (0.001—0.006 in)
6. Measure the thickness of the snap ring installed during
the end play check.
NOTE: Snap rings are available in various thicknesses
(see Parts Catalog).
LS87647,00002E2 -19-27APR16-1/4
Tapered Roller Bearing on Output Shaft
1. Install the bearing cup of output shaft (A) and one thin
snap ring (B).
2. Rotate the output shaft several times in each direction
LX1046268 —UN—05MAY08
to seat the bearing.
3. Install a dial indicator with the pointer resting on the
end of the shaft.
4. Force the shaft up and down using a pry bar. Measure
the end play.
5. Measure the thickness of the snap ring installed during
the end play check.
A—Output Shaft B—Snap Ring
NOTE: Snap rings are available in various thicknesses
(see Parts Catalog).
6. Select a snap ring that will provide specified end play.
Specification
Output Shaft—End Play.................................................0.015—0.15 mm
(0.001—0.006 in)
Continued on next page LS87647,00002E2 -19-27APR16-2/4
TM804919 (23JAN17) 50A-36-30 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=548
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
7. Install the power take-off stub shaft and snap ring.
LX1045096 —UN—25APR08
LS87647,00002E2 -19-27APR16-3/4
8. Install the drive shaft.
LX1045095 —UN—25APR08
LS87647,00002E2 -19-27APR16-4/4
Repair Rear Power Take-Off Solenoid Valve
1. Disconnect the wiring harness cable (A).
2. Remove the retaining plate screws (C) and remove
solenoid valve (B).
CQ294273 —UN—20MAR13
A—Wiring Harness Cable C—Retaining Plate Screws
B—Solenoid Valve
Continued on next page LS87647,00002E3 -19-27APR16-1/3
TM804919 (23JAN17) 50A-36-31 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=549
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
3. Check solenoid valve for excessive wear, clean, oil
and reassemble. Replace the valve, if necessary.
A—Screw D—O-ring
B—Retaining Plate E—O-ring
C—O-ring F— O-ring
LX1036806 —UN—12SEP05
LS87647,00002E3 -19-27APR16-2/3
4. Install the solenoid valve (B) and tighten retaining
plate screws (C) to specification:
Specification
Retaining plate screws
for proportional solenoid
CQ294273 —UN—20MAR13
valve—Torque...............................................................................10 N·m
(7.5 lb·ft)
5. Connect the wiring harness cable (A).
6. Calibrate the solenoid valve. Refer to Diagnostic
Technical Manual.
A—Wiring Harness Cable C—Retaining Plate Screws
B—Solenoid Valve
LS87647,00002E3 -19-27APR16-3/3
Reconditioning Rear PTO Modulating Valve
Removing Rear PTO Modulating Valve
1. Remove bolts (A).
2. Remove modulating valve (B).
CQ294274 —UN—20MAR13
Continued on next page OU90500,00001FB -19-27NOV12-1/4
TM804919 (23JAN17) 50A-36-32 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=550
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Reconditioning Rear PTO Modulating Valve
1. Inspect valve for damage, clean, lubricate and reinstall
it.
A—Spool E—Sleeve
LX000328 —UN—22NOV94
B—Spring F— O-Ring
C—Spring G—Plug
D—Spring pin H—Snap ring
OU90500,00001FB -19-27NOV12-2/4
2. Check springs pressures.
Specification
Spring A—Free length............................................approx. 70 mm
approx. 2.75 in.
Test length .............................................43,5 mm at 105 — 130 N
1.71 in. at 23.6 — 29.3 lb
LX000326 —UN—19SEP94
Spring B—Free length..........................................approx. 100 mm
approx. 3.93 in.
Test length ..............................................60 mm at 68,5 — 84,5 N
2.36 in. at 15.4 — 19 lb
OU90500,00001FB -19-27NOV12-3/4
Installing Rear PTO Modulating Valve
1. Install large gasket and plate to valve.
2. Install valve (B) and small gasket to PTO housing. Pay
attention to oil passages.
CQ294274 —UN—20MAR13
3. Tighten bolts (A) evenly as specified.
Specification
PTO modulating valve
bolts—Torque..................................................................... 16 N·m
12 lb.-ft.
OU90500,00001FB -19-27NOV12-4/4
TM804919 (23JAN17) 50A-36-33 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=551
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Reconditioning Oil Sight-Glass
Removing oil sight-glass
NOTE: When removing the oil sight-glass, be aware that
oil may escape; if necessary, reduce the oil level.
LX1046271 —UN—16MAY08
1. Remove screws (A).
2. Remove oil sight-glass (B).
A—Screw B—Oil sight-glass
OU90500,00001FD -19-27NOV12-1/4
Reconditioning Oil Sight-Glass
1. Disassemble the oil sight-glass.
2. Check O-rings (A) and (B), screws (C), fittings (D) and
sight-glass (E), and replace if necessary.
LX1046369 —UN—16MAY08
3. Clean all parts and coat the O-rings with oil.
A—O-ring D—Fitting
B—O-ring E—Oil sight-glass
C—Screw
OU90500,00001FD -19-27NOV12-2/4
NOTE: When assembling parts, be careful to avoid
damaging the O-rings.
4. Assemble the oil sight-glass.
LX1046370 —UN—16MAY08
Continued on next page OU90500,00001FD -19-27NOV12-3/4
TM804919 (23JAN17) 50A-36-34 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=552
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
Installing oil sight-glass
NOTE: When assembling parts, be careful to avoid
damaging the O-rings.
1. Install oil sight-glass (B) as shown.
LX1046271 —UN—16MAY08
2. Tighten screws (A) to specified torque.
Specification
Oil sight-glass
screws—Torque...............................................................................3 N·m
2.2 lb.-ft.
3. Add oil with necessary.
A—Screw B—Oil sight-glass
OU90500,00001FD -19-27NOV12-4/4
TM804919 (23JAN17) 50A-36-35 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=553
Rear Power Take-Off—6150J, 6170J, 6190J, and 6210J Tractors
TM804919 (23JAN17) 50A-36-36 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=554
Group 40
Monitoring Systems
Replace Power Take-Off Speed Sensor (B006)
For 6135J tractor equipped with a 540 rpm PTO, the
power take-off speed sensor is under the PTO housing.
For 6135J (equipped with a 540/1000 rpm PTO), 6150J,
BM010807 —UN—03MAR16
6170J, 6190J, and 6210J tractors, the power take-off
speed sensor is at the top of the PTO housing.
1. Disconnect the connector (A).
2. Replace the power take-off speed sensor.
3. Reconnect the connector (A).
IMPORTANT: Check the Basic Control Unit (BCU) 6135J (equipped with a 510 rpm PTO)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Connector
BM010765 —UN—22FEB16
6135J (equipped with a 540/1000 rpm PTO), 6150J, 6170J,
6190J, and 6210J Tractors
LS87647,0000221 -19-04MAY16-1/1
TM804919 (23JAN17) 50A-40-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=555
Monitoring Systems
TM804919 (23JAN17) 50A-40-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=556
Section 50B
PowrQuad™ Transmission
Contents
Page
Page
Group 05—Remove and Install PowrQuad™ Module
Special Tools ...............................................50B-05-1 Removing Transmission Oil
Specifications ..............................................50B-05-1 Pump .....................................................50B-15-36
Remove and Install PowrQuad™ Servicing Transmission Oil Pump..............50B-15-37
Housing ...................................................50B-05-1 Installing Transmission Oil Pump ..............50B-15-41
Removing Planetary Drive Gears ..............50B-15-42
Group 10—Transmission Selectors Control Repairing Planetary Drive Gears...............50B-15-43
Specifications ..............................................50B-10-1 Installing Planetary Drive Gears ................50B-15-48
Other Materials ............................................50B-10-1 Removing B1 Brake Housing ....................50B-15-53
Reconditioning of Gear Shift, Park Reconditioning B1 Brake ...........................50B-15-53
Brake and Forward/Reverse Installing B1 Brake Housing ......................50B-15-54
Mechanism ..............................................50B-10-2 Removing B2-B3 Brake Housing...............50B-15-56
Reconditioning of Range Shift Reconditioning B2 Brake ...........................50B-15-56
Mechanism ..............................................50B-10-4 Reconditioning B3 Brake ...........................50B-15-57
Adjust Gear-Shift and Range-Shift Installing B2-B3 Brake Housing.................50B-15-60
Cables .....................................................50B-10-6 Removing C4 Clutch..................................50B-15-60
Adjusting Forward/Reverse Reconditioning C4 Clutch ..........................50B-15-61
Cable .......................................................50B-10-6 Installing C4 Clutch....................................50B-15-69
Adjusting Cable and Stop Screw Removing Reverse Brake..........................50B-15-70
Park Break...............................................50B-10-7 Servicing Reverse Brake ...........................50B-15-70
Adjusting Clutch Pedal ................................50B-10-8 Installing Reverse Brake............................50B-15-72
Removing Forward Clutch
Group 15—PowrQuad™ Module with Planetary Drive
Special Tools ...............................................50B-15-1 (Forward/Reverse).................................50B-15-73
Specifications ..............................................50B-15-2 Servicing Forward Clutch
Other Material..............................................50B-15-6 with Planetary Drive
Transmission Components..........................50B-15-6 (Forward/Reverse).................................50B-15-74
Removing and Installing Oil Filter Installing Forward Clutch
Base ........................................................50B-15-7 with Planetary Drive
Replacing Oil Filter ......................................50B-15-7 (Forward/Reverse).................................50B-15-85
Removing and Installing Front Replacing Output Shaft .............................50B-15-87
Valve Housing..........................................50B-15-8
Removing and Installing Front Group 20—Remove and Install Range Box
Valve Housing Valves (With Special Tools ...............................................50B-20-1
Mechanically Actuated Specifications ..............................................50B-20-1
PowrQuad Module)................................ 50B-15-11 Other Materials ............................................50B-20-1
Removing and Installing Remove and Install Range Box ...................50B-20-2
Transmission Front Cover .....................50B-15-21
Removing and Installing Group 25—Range Box
Transmission Front Cover Special Tools ...............................................50B-25-1
Valves (With Mechanically Specifications ..............................................50B-25-1
Actuated PowrQuad Module) ................50B-15-23 Other Materials ............................................50B-25-1
Removing Clutch Pedal Valve Cross-Sectional View—Range
(Mechanically Actuated Box ..........................................................50B-25-2
PowrQuad Module)................................50B-15-26 Input Shaft—Exploded View........................50B-25-3
Removing and Installing Shift Valve Remove Input Shaft.....................................50B-25-4
Housing (With Mechanically Disassemble and Assemble Input
Actuated PowrQuad Module) ................50B-15-30 Shaft ........................................................50B-25-5
Removing and Installing Shift Install Input Shaft.........................................50B-25-7
Valve Housing Valves (With Adjust Input Shaft End Play.........................50B-25-9
Mechanically Actuated Output Shaft—Exploded View ...................50B-25-10
PowrQuad Module)................................50B-15-33 Remove Output Shaft ................................ 50B-25-11
Continued on next page
TM804919 (23JAN17) 50B-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
Page
Install Output Shaft ....................................50B-25-14
Adjust Output Shaft End Play ....................50B-25-17
Range Box Cover—Exploded
View .......................................................50B-25-18
Remove and Install Range Box
Cover .....................................................50B-25-19
Shifting Mechanism—Exploded
View .......................................................50B-25-20
Disassemble, Repair, and
Assemble Shifting Mechanism ..............50B-25-20
Park Lock—Exploded View .......................50B-25-22
Adjust Range Shift.....................................50B-25-23
Group 30—Monitoring Systems
Replace Transmission Oil Filter
Pressure Switch (B007)...........................50B-30-1
Replace Transmission Oil Filter
Temperature Switch (B029) .....................50B-30-1
Replace Hydraulic Oil High
Temperature Switch (B030) .....................50B-30-1
Replace Transmission Oil Pressure
Switch (B031) ..........................................50B-30-2
Replace Forward Clutch Pressure
Switch (B032) ..........................................50B-30-2
Replace Reverse Clutch Pressure
Switch (B033) ..........................................50B-30-2
Replace Start Safety Switch
(B036)......................................................50B-30-3
Replace Transmission Oil
Temperature Sensor (B066) ....................50B-30-3
TM804919 (23JAN17) 50B-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Remove and Install PowrQuad™ Module
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
PowrQuad™ Housing Screws Torque 70 N·m
(50 lb·ft)
Suction Tube Screws Torque 25 N·m
(18 lb·ft)
PowrQuad is a trademark of Deere & Company
LS87647,0000276 -19-29MAR16-1/1
Remove and Install PowrQuad™ Housing
1. Remove the drain plugs (A) and (B) and drain
transmission/hydraulic oil into an appropriate
container.
BM010831 —UN—29MAR16
NOTE: See the transmission/hydraulic oil system capacity.
(See Capacities in Section 10, Group 05.)
NOTE: For the 6135J tractor, to access the drain plug
(A), move the drawbar to the side.
2. Swing up the cab. (See Swing Up Cab in Section 90,
Group 05.)
6135J Tractor
A—Drain Plug C—Drawbar
B—Drain Plug
6150J, 6170J, 6190J, and 6210J Tractors CQ294232 —UN—20MAR13
Continued on next page LS87647,0000277 -19-27DEC16-1/6
TM804919 (23JAN17) 50B-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=559
Remove and Install PowrQuad™ Module
3. Disconnect the hydraulic hoses (A).
IMPORTANT: Collect the oil as it comes out.
IMPORTANT: Seal all the open ends.
CQ262980 —UN—06JAN06
NOTE: Identify and mark the hydraulic hoses before
disconnecting them.
4. Move away other lines or cables that could interfere
with removal of transmission.
5. Disconnect the wiring harness of the transmission oil
filter restriction sensor (C).
A—Hydraulic Hoses C—Transmission Oil Filter
B—Transmission Oil Filter Temperature Switch
Pressure Switch
BM010832 —UN—29MAR16
LS87647,0000277 -19-27DEC16-2/6
6. Loosen the fitting (B) and disconnect the hose (A).
7. Remove the engine driveshaft. (See Remove and
Install Engine Driveshaft in Section 50A, Group 10.)
A—Hose B—Fitting
CQ282968 —UN—30JUL09
Continued on next page LS87647,0000277 -19-27DEC16-3/6
TM804919 (23JAN17) 50B-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=560
Remove and Install PowrQuad™ Module
8. Remove the reverser control rod (A).
9. Remove the front-wheel drive driveshaft. (See
Remove Front-Wheel Drive Driveshaft in Section 50A,
Group 10.)
CQ264440 —UN—06JUL06
A—Reverser Control Rod
LS87647,0000277 -19-27DEC16-4/6
10. Remove the suction tube screws (A) and disconnect
the suction tube (B) from transmission.
A—Suction Tube Screws (3 B—Suction Tube
used)
CQ263000 —UN—06JAN06
Continued on next page LS87647,0000277 -19-27DEC16-5/6
TM804919 (23JAN17) 50B-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=561
Remove and Install PowrQuad™ Module
BM010833 —UN—29MAR16
CQ282969 —UN—04AUG09
11. Remove the screws (B) from PowrQuad™ housing.
12. Install the lifting device tool (A) as shown. (See Lifting
Device in Section 99, Group 05.)
13. Attach the lifting device (A) to a suitable hoist.
BM010834 —UN—29MAR16
14. Remove the PowrQuad™ housing screws (C) and any
other screw attaching the transmission to the range
box.
15. Carefully remove the PowrQuad™ housing.
16. To install the PowrQuad™ housing, follow the
procedure in reverse order, observing the following:
a. Install a new gasket on PowrQuad™ housing.
A—Lifting Device C—PowrQuad™ Screws (8
b. Align PowrQuad™ housing and range box applying B—Screws (2 used) used)
even pressure to components. Turn input flange
until shafts fit in.
c. Tighten the PowrQuad™ housing screws and f. Install front-wheel drive driveshaft. (See Install
remaining screws to specification: Front-Wheel Drive Driveshaft in Section 50A, Group
10.)
Specification
PowrQuad™ Housing g. Swing down the cab. (See Swing Down Cab in
Screws—Torque............................................................................70 N·m Section 90, Group 05.)
(50 lb·ft)
h. Fill the transmission/hydraulic system with the
d. Insert new O-rings on the suction tube. specified oil. (See Capacities in Section 10, Group
05.)
e. Tighten the suction tube screws (A) to specification:
Specification
Suction Tube
Screws—Torque............................................................................25 N·m
(18 lb·ft)
PowrQuad is a trademark of Deere & Company
LS87647,0000277 -19-27DEC16-6/6
TM804919 (23JAN17) 50B-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=562
Group 10
Transmission Selectors Control
Specifications
Item Measurement Specification
Self-locking nut, gear shift Torque 35 N·m
lever-to-support 25 lb–ft
Bearing pin attaching bolt Torque 25 N·m
19 lb–ft
Shift quadrants Pre-tension 0.9 – 1.5 mm
0.035 – 0.059 in.
Self-locking nut, clutch pedal Torque 15 N·m
11 lb–ft
LX25601,00002EC -19-01NOV03-1/1
Other Materials
Number Name Use
L41475 (U.S.) Loctite® 243 Middle Threadlocker Prevents loosening of screws.
Loctite is a trademark of Henkel Corporation
LS87647,0000279 -19-18APR16-1/1
TM804919 (23JAN17) 50B-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=563
Transmission Selectors Control
Reconditioning of Gear Shift, Park Brake and Forward/Reverse Mechanism
CQ294233 —UN—20MAR13
Continued on next page OU90500,00001D0 -19-07NOV12-1/3
TM804919 (23JAN17) 50B-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=564
Transmission Selectors Control
A—Gear handle J— Forward and reverse quadrant S—Spring AC—Park brake bowden cable
B—Park brake and K—Park brake and T— Park brake quadrant AD—Forward/reverse bowden
forward/reverse handle forward/reverse shift lever U—Cam cable
C—Shift console L— Washer V—Bushing AE—Gear bowden cable
D—Attaching bolt M—Cap screw W—Holder
E—Washer N—Washer X—Bracket
F— Bearing pin O—Isolator Y—Bushing
G—Disk spring P—Support Z— Racket
H—Gear quadrant Q—Washer AA—Extension Spring
I— Gear shift lever R—Lock nut AB—Attaching bolt with
1
integrated grease pin
1. Recondition or install parts to gear shift mechanism as
required, using illustration as guide. NOTE: Threads of bolts and threaded holes must be
clean and dry (i.e., free of oil and grease).
2. Apply John Deere EP multi-purpose grease to all
moving parts on bearing pin (F). 4. Coat bolts (D) and (AB) with LOCTITE® 243 and
tighten bolts to specification.
On cab tractors, apply extra lubrication to bearing pin
(F) through grease fitting integrated in attaching screw Specification
(AB). Bearing pin attaching
bolt—Torque..................................................................................25 N·m
3. Tighten self-locking nut (R) to specification. 19 lb–ft
Specification
Gear shift lever-to-
support, self-locking
nut—Torque...................................................................................35 N·m
25 lb–ft
LOCTITE is a registered trademark of the Loctite Corporation
1
Only open station tractor
OU90500,00001D0 -19-07NOV12-2/3
Adjusting pre-tension at quadrants
Specification
Shift quadrants—Pre-
tension................................................................................. 0,9 – 1,5 mm
0.035 – 0.059 in.
CQ294234 —UN—20MAR13
1. Install parts (D) and (O).
NOTE: Install washers (J) with special coating side
pointing to quadrants.
Observe specified tightening torque.
2. Measure distance (a) indicating securing degree of
bearing pin (F) without pre-tension of disk springs (G).
Example calculation
3. Obtain shim thickness (d) as follows: Add between
Bearing pin is secured by: a = 0,3 mm (0.012 in.)
0,9 mm (0.035 in.) and 1,5 mm (0.059 in.) to (a). Sum
represents thickness of shims (P) to be used. d (min.) = 0,3 mm + 0.9 mm = 1,2 mm
d (min.) = 0.012 in. + 0.035 in. = 0.047 in.
d (min.) = a + 0,9 mm (0.035 in.) d (max.) = 0,3 mm + 1.5 mm = 1,8 mm
d (max.) = a + 1,5 mm (0.059 in.) d (max.) = 0.012 in. + 0.059 in. = 0.071 in.
In this example, shim (P) must be 1,5 mm (0.059 in.) thick.
4. Round result if necessary. If (d) is at its min. value,
round up; if (D) is at its max. value, round off. NOTE: A selection of shims with different thickness is
available through normal parts channels.
OU90500,00001D0 -19-07NOV12-3/3
TM804919 (23JAN17) 50B-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=565
Transmission Selectors Control
Reconditioning of Range Shift Mechanism
CQ294238 —UN—20MAR13
A—Cover I— Shift quadrant, ranges A and O—Bushing U—Attaching bolt with integrated
1
B—Cable B P—Washer grease pin
C—Shift console J— Washer Q—Shims (thickness as required)
D—Attaching bolt K—Support R—Clamp
E—Washer L— Lock nut S—Bowden cable, ranges A and
F— Bearing pin M—Gearshift lever B
G—Disk spring N—Shift quadrant, ranges C and T— Bowden cable, ranges C and
H—Bearing bushing D D
1. Repair or mount parts to shift mechanism as required, On cab tractors, apply extra lubrication to bearing pin
using illustration as guide. (F) through grease fitting integrated in attaching screw
2. Apply John Deere EP multi-purpose grease to all (U).
moving parts on bearing pin (F).
Continued on next page OU04339,000008F -19-07NOV12-1/3
TM804919 (23JAN17) 50B-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=566
Transmission Selectors Control
3. Tighten self-locking nut (L) to specification. 4. Coat bolts (D) and (U) with LOCTITE® 243 and tighten
bolts to specification.
Specification
Specification
Gear shift lever-to-
Bearing pin attaching
support, self-locking
bolt—Torque..................................................................................25 N·m
nut—Torque...................................................................................35 N·m
19 lb–ft
25 lb–ft
NOTE: Threads of bolts and threaded holes must be
clean and dry (i.e., free of oil and grease).
LOCTITE is a registered trademark of the Loctite Corporation
1
Only open station tractor
OU04339,000008F -19-07NOV12-2/3
Adjusting pre-tension at quadrants
Specification
Shift quadrants—Pre-
tension................................................................................. 0,9 – 1,5 mm
0.035 – 0.059 in.
CQ294235 —UN—20MAR13
1. Install parts (D) and (P).
NOTE: Observe specified tightening torque.
2. Measure distance (a) indicating securing degree of
bearing pin (F) without pre-tension of disk springs (G).
3. Obtain shim thickness (d) as follows: Add between
0,9 mm (0.035 in.) and 1,5 mm (0.059 in.) to (a). Sum
represents thickness of shims (Q) to be used. Example calculation
Bearing pin is secured by: a = 0,3 mm (0.012 in.)
d (min.) = a + 0,9 mm (0.035 in.)
d (min.) = 0,3 mm + 0,9 mm = 1,2 mm
d (max.) = a + 1,5 mm (0.059 in.) d (min.) = 0.012 in. + 0.035 in. = 0.047 in.
4. Round result if necessary. If (d) is at its min value, d (max.) = 0,3 mm + 1,5 mm = 1,8 mm
round up, if (D) is at its max value, round off. d (max.) = 0.012 in. + 0.059 in. = 0.071 in.
In this example, shim (Q) must be 1,5 mm (0.059 in.) thick.
NOTE: A selection of shims with different thickness is
available through normal parts channels.
OU04339,000008F -19-07NOV12-3/3
TM804919 (23JAN17) 50B-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=567
Transmission Selectors Control
Adjust Gear-Shift and Range-Shift Cables
1. Move the gear-shift lever (B) to Gear 1.
2. Make sure that the gear-shift lever on
1. If necessary, disconnect control cable (E). Adjust by
CQ294248 —UN—20MAR13
turning respective yoke to obtain first gear position.
NOTE: If not possible to access control cable (E),
first disconnect control cable (D) and move
reverse lever (A) as necessary. After adjusting
control cable (E), attach control cable (F)
and recheck its adjustment. (See “Adjusting
Forward/Reverse Cable”).
Checking and adjusting range shift
1. Move range shift lever (C) to the left and to the right
within neutral zone.
CQ294249 —UN—20MAR13
NOTE: Lever should be clear of shift gates
and selectors.
2. If necessary, disconnect control cables (F) and (G).
Adjust by turning respective yoke.
3. Reattach control cables and recheck adjustment.
A—Reverse Drive Lever E—Gear-Shift Control Cable
Reverse Drive and Gear-Shift Control Cables—Behind of Console
B—Gear-Shift Lever F— Range-Shift Control Cable
C—Range-Shift Lever (Range Gear A and B)
D—Reverse Drive Control G—Range-Shift Control Cable
Cable (Range Gear C and D)
H—Park Brake Control Cable
CQ294250 —UN—20MAR13
Range-Shift and Park Brake Control Cables—Front of Console
OU90500,00001E0 -19-01APR16-1/1
Adjusting Forward/Reverse Cable
1. Position lever (A) in neutral.
2. Make sure that reverse lever on gear box is in neutral
position.
CQ294248 —UN—20MAR13
A—Park break and C—Range shift lever (A—D)
forward/reverse lever
B—Gear shift lever (1—4)
Continued on next page OU90500,00001E1 -19-07NOV12-1/2
TM804919 (23JAN17) 50B-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=568
Transmission Selectors Control
3. Adjust cable (F) to assure selector (B) is centered in
neutral position.
A—Park break selector E—Range shift lever (A—D)
B—Forward/reverse selector F— Forward/reverse cable
C—Park break and G—Gear shift cable (1—4)
CQ294251 —UN—20MAR13
forward/reverse lever
D—Gear shift lever (1—4)
Shift Selectors - Accessed Over the Console
CQ294252 —UN—20MAR13
Gear Shift and Forward/Reverse Cables - Accessed Behind the Console
OU90500,00001E1 -19-07NOV12-2/2
Adjusting Cable and Stop Screw Park Break
CAUTION: Do not adjust control cables with
engine running, as tractor travel may occur.
Shut off engine and remove key.
CQ294251 —UN—20MAR13
1. Make sure that selectors (A) and (B) are correctly
aligned and that lever (C) is in neutral position in shift
gates on console.
2. Disconnect park break lock control cable (G).
3. Adjust screw (F) so that park break lever moves freely
between selectors (A) and (B) without fouling the shift
gates.
Shift Selectors - Accessed Over the Console
4. Push down park break cable yoke to assure park
break is unlocked.
5. Pull park break cable yoke slightly approx. 2 mm
(0.078 in.) to eliminate cable play. Hold cable in this
position (tensioned) and turn cable end yoke until
holes in yoke and selector are perfectly aligned.
CQ294253 —UN—20MAR13
6. Reconnect control cable.
A—Park break selector F— Park break selector stop
B—Forward/reverse selector screw
C—Park break and G—Park break cable
forward/reverse lever
Cable and Stop Screw Park Break - Accessed in Front of Console
OU90500,00001E2 -19-07NOV12-1/1
TM804919 (23JAN17) 50B-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=569
Transmission Selectors Control
Adjusting Clutch Pedal
1. Disconnect the cable (A) of the clutch pedal (B).
2. Place a ruler on the bottom stop (C) and measure the
distance "a" on the edge of the hole with the pedal in
CQ294236 —UN—20MAR13
the rest position (1) and after the edge of the hole with
the pedal in pressed position (2).
Specification
Distance “a”—Distance..........................................................50—52 mm
1.96—2.04 in.
3. Adjust distance ”a” through adjusting screw (E), for
that, release the lock nut (D).
Specification
Self-locking nut, clutch
pedal—Torque...............................................................................15 N·m
11 lb–ft
4. Recheck distance ”a” and tighten the lock nut (D).
5. Raise the clutch pedal (B) to the upper stop and turn
the fork (A) until bores of fork and pedal are aligned.
6. Reconnect and fix the fork.
CQ294237 —UN—20MAR13
OU04339,00000CA -19-05NOV12-1/1
TM804919 (23JAN17) 50B-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=570
Group 15
PowrQuad™ Module
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
TM804919 (23JAN17) 50B-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=571
PowrQuad™ Module
Specifications
Item Measurement Specification
System pressure, pressure switch Torque 4—7 N·m
3—5 lb-ft
Neutral sensor Torque 9 N·m
6 lb-ft
Oil filter restriction indicator, Torque 4—7 N·m
pressure switch 3—5 lb-ft
Temperature sensor Torque 4—7 N·m
3—5 lb-ft
Oil filter, attaching Torque 11 N·m
8 lb-ft
Valve housing, attaching Torque 11 N·m
8 lb-ft
Oil filter by-pass valve, plug Torque 20 N·m
15 lb-ft
Cooler relief valve, plug Torque 30 N·m
22 lb-ft
Lube oil relief valve, plug Torque 20 N·m
15 lb-ft
New springs 6300 Pressure regulating valve 133 mm
Free length (approximately)
Test length 118 mm at 275—325 N
118 mm at 27.5—32.5 kg
Test length 118 mm at 318—388 N
118 mm at 31.8—38.8 kg
Clutch cooling valve Free length 80 mm
Test length 64 mm at 180—210 N
64 mm at 18—21 kg
Length for new springs Thin spring 61.9 mm
Free length
Test length 58.6 mm at 21—27 N.
58.6 mm at 2.1—2.7 kg
Test length 55.5 mm at 21—27 N.
55.5 mm at 2.1—2.7 kg
Front cover of transmission, bolts Torque 60 N·m
44 lb-ft
Modulating valve cover, bolt Torque 12 N·m
9 lb-ft
Pressure regulating valve, plug Torque 30 N·m
9 lb-ft
Cooling oil check valve and clutch Torque 20 N·m
cooling valve, plug 15 lb-ft
Bolts, valve housing of PowrQuad Torque 11 N·m
transmission 8 lb-ft
Continued on next page OU04339,0000708 -19-30MAR06-1/4
TM804919 (23JAN17) 50B-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=572
PowrQuad™ Module
Item Measurement Specification
Shift valve detent plug Torque 18 N·m
13 lb-ft
Gearbox bowden cable attaching bolt Torque 11 N·m
8 lb-ft
Shift valve plug Torque 18 N·m
13 lb-ft
Shift valve plug Torque 18 N·m
13 lb-ft
Bolts, gearbox valve housing plate Torque 11 N·m
8 lb-ft
Transmission oil pump, bolts Torque 25 N·m
18 lb-ft
Input gear cover, bolts Torque 10 N·m
7 lb-ft
B1 Brake, bolts Torque 60 N·m
44 lb-ft
B3 Piston plate, bolts Torque 6 N·m
4.4 lb-ft
C4 Clutch cover, bolts Torque 40 N·m
29 lb-ft
B1 Reverse brake, bolts Torque 50 N·m
37 lb-ft
Forward clutch drum, bolts Torque 50 N·m
37 lb-ft
Neutral start switch-to-valve housing Torque 18—20 N·m
13—16 lb-ft
System pressure, pressure switch Torque 4—7 N·m
3—5 lb-ft
Pressure switch, transmission oil Torque 4—7 N·m
filter restriction indicator 3—5 lb-ft
Thermostat switch Torque 4—7 N·m
3—5 lb-ft
Thermostat switch Torque 4—7 N·m
3—5 lb-ft
Oil filter base, bolt Torque 11 N·m
8 lb-ft
Transmission oil filter-to-filter base Torque 30 N·m
22 lb-ft
Front valve housing, bolt Torque 11 N·m
8 lb-ft
Transmission oil filter by-pass Torque 20 N·m
valve, plug 15 lb-ft
Cooler relief valve, plug Torque 30 N·m
22 lb-ft
Lube oil relief valve, plug Torque 20 N·m
15 lb-ft
Continued on next page OU04339,0000708 -19-30MAR06-2/4
TM804919 (23JAN17) 50B-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=573
PowrQuad™ Module
Item Measurement Specification
Modulating valve, plug Torque 20 N·m
15 lb-ft
Relief valve, plug Torque 20 N·m
15 lb-ft
Plug, retaining Torque 20 N·m
15 lb-ft
Neutral start switch-to-valve housing Torque 18—20 N·m
13—16 lb-ft
Bolts, valve housing and cover Torque 11 N·m
8 lb-ft
Plug, engagement override Torque 20 N·m
valve EOV 15 lb-ft
Plug, retaining Torque 20 N·m
15 lb-ft
Neutral start switch-to-valve housing Torque 18—20 N·m
13—16 lb-ft
Bolts, valve housing and cover Torque 11 N·m
8 lb-ft
Front cover of transmission, bolt Torque 60 N·m
44 lb-ft
Return valve and gear-to-gear Torque 12 N·m
modulation valve cover, bolt 9 lb-ft
Return valve and gear-to-gear Torque 12 N·m
modulation valve cover, bolt 9 lb-ft
Pressure regulating valve, plug Torque 30 N·m
22 lb-ft
Cooling oil valve and clutch Torque 20 N·m
cooling valve, plug 15 lb-ft
Plug, clutch pedal valve Torque 20 N·m
15 lb-ft
Shift valve housing, bolts Torque 11 N·m
8 lb-ft
Plug, retaining Torque 18 N·m
13 lb-ft
Attaching bolt, bowden cable Torque 11 N·m
8 lb-ft
Plug, shift valve Torque 18 N·m
13 lb-ft
Plug, shift valve Torque 18 N·m
13 lb-ft
Bolt, shift valve housing plate. Torque 11 N·m
8 lb-ft
Transmission oil pump-to-front Torque 25 N·m
cover of transmission, bolt 18 lb-ft
Ring gear cover, bolt Torque 10 N·m
7 lb-ft
Continued on next page OU04339,0000708 -19-30MAR06-3/4
TM804919 (23JAN17) 50B-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=574
PowrQuad™ Module
Item Measurement Specification
B1 Brake housing, attaching bolts Torque 60 N·m
44 lb-ft
B3 Piston plate, bolt Torque 6 N·m
4.4 lb-ft
C4 Clutch cover, bolts Torque 25 N·m
19 lb-ft
Reverse brake housing, bolt Torque 50 N·m
37 lb-ft
Forward clutch drum, bolt Torque 50 N·m
37 lb-ft
OU04339,0000708 -19-30MAR06-4/4
TM804919 (23JAN17) 50B-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=575
PowrQuad™ Module
Other Material
Number Name Use
TY9370 (U.S.) Threadlocking compound Prevents loosening of bolts
242 (LOCTITE®)
LOCTITE is a registered trademark of the Loctite Corporation
LX25597,NA00455 -19-10NOV05-1/1
Transmission Components
CQ219470 —UN—24JAN08
A—Brake housing (reverse brake) C—B2-B3 brake housing F— Front valve cover
B—Planetary gears housing with D—B1 Brake housing G—Transmission oil filter
C4 and forward clutches E—Front cover of transmission housing
H—Shift valve housing
LT04177,0000403 -19-10NOV05-1/1
TM804919 (23JAN17) 50B-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=576
PowrQuad™ Module
Removing and Installing Oil Filter Base
Removing and installing oil filter base (with
mechanically actuated PowrQuad module)
1. Remove bolts (A) from oil filter base (B).
LX1029540 —UN—19JUL02
NOTE: Before installing oil filter base, clean all sealing
surfaces. Use a new gasket, if necessary.
Keep all bolts and holes clean and dry (free
of oil and grease).
2. Install oil filter base and tighten bolts evenly to 10 Nm
(7 lb-ft) initial torque.
3. Before tightening, wait for 3 minutes to seat bolts.
Specification
Oil filter base,
bolt—Torque.................................................................................. 11 N·m
8 lb-ft
GL04739,00003DD -19-07JUL06-1/1
Replacing Oil Filter
1. Coat sealing ring (A) of new oil filter with some grease
or oil. Install oil filter to base manually.
LX1035940 —UN—03DEC04
GL04739,00003DE -19-07JUL06-1/2
2. Tighten transmission oil filter to specification.
Specification
Transmission
oil filter-to-filter
base—Torque................................................................................30 N·m
LX1035918 —UN—16NOV04
22 lb-ft
GL04739,00003DE -19-07JUL06-2/2
TM804919 (23JAN17) 50B-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=577
PowrQuad™ Module
Removing and Installing Front Valve Housing
Removing and installing front valve housing (with
mechanically actuated PowrQuad module)
1. Release spring (A).
LX1029541 —UN—19JUL02
LT04177,0000201 -19-10OCT07-1/8
2. Remove hose (A) and bolts (B) from front valve
housing.
LX1029542 —UN—19JUL02
LT04177,0000201 -19-10OCT07-2/8
3. Extract gaskets and separating plate (A).
LX1029543 —UN—26JUL02
Continued on next page LT04177,0000201 -19-10OCT07-3/8
TM804919 (23JAN17) 50B-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=578
PowrQuad™ Module
4. If necessary, replace retainer (A). Use JDG775
retainer installation tool.
IMPORTANT: Support rear surface of retainer case
to avoid damage to cover.
LX1029544 —UN—26JUL02
LT04177,0000201 -19-10OCT07-4/8
NOTE: Before installing front valve housing, clean all
sealing surfaces. Use a new gasket, if necessary.
5. Install gaskets and separating plate.
LX1030447 —UN—14AUG02
LT04177,0000201 -19-10OCT07-5/8
6. Close valve housing and install hose (A).
7. Tighten attaching bolts (B) to initial torque of 10 N·m
(7 lb-ft).
NOTE: Tighten bolts clockwise, beginning at center.
LX1029542 —UN—19JUL02
Before tightening, wait for 5 minutes to seat bolts.
Continued on next page LT04177,0000201 -19-10OCT07-6/8
TM804919 (23JAN17) 50B-15-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=579
PowrQuad™ Module
8. Beginning at center bolts, tighten all bolts to final
torque, proceeding clockwise to outer side.
Specification
Front valve housing,
bolt—Torque.................................................................................. 11 N·m
LX1030442 —UN—14AUG02
8 lb-ft
LT04177,0000201 -19-10OCT07-7/8
9. Connect spring (A).
Final assembly:
See Ref. Installing Transmission, in this section.
LX1029541 —UN—19JUL02
LT04177,0000201 -19-10OCT07-8/8
TM804919 (23JAN17) 50B-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=580
PowrQuad™ Module
Removing and Installing Front Valve Housing Valves (With Mechanically Actuated
PowrQuad Module)
Exploded view of valves and front valve housing
LX1030451 —UN—26SEP02
A—Transmission oil filter by-pass C—Relief valve F— Engagement override valve I— Oil cooler relief valve
valve D—Forward/reverse modulation EOV
B—Accumulator, forward/reverse valve G—Reverse gear sector
modulation E—Forward/reverse valve H—Lube oil relief valve
Continued on next page LX25601,0000453 -19-10NOV05-1/29
TM804919 (23JAN17) 50B-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=581
PowrQuad™ Module
Servicing transmission oil filter by-pass valve
1. Remove plug (A), spring (B) and valve (C).
2. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029527 —UN—17JUL02
3. Install valve (C), spring (B) and plug (A).
4. Tighten plug (A).
Specification
Transmission oil
filter by-pass valve,
plug—Torque.................................................................................20 N·m
15 lb–ft
LX25601,0000453 -19-10NOV05-2/29
Servicing oil cooler relief valve
1. Remove plug (A), spring (B) and valve (C).
2. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029517 —UN—26JUL02
3. Install valve (C), spring (B) and plug (A).
4. Tighten plug (A).
Specification
Cooler relief valve,
plug—Torque.................................................................................30 N·m
22 lb–ft
LX25601,0000453 -19-10NOV05-3/29
Servicing lube relief valve
1. Remove plug (A), spring (B) and valve (C).
2. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029518 —UN—17JUL02
3. Install valve (C), spring (B) and plug (A).
4. Tighten plug (A).
Specification
Lube oil relief valve,
plug—Torque.................................................................................20 N·m
15 lb–ft
Continued on next page LX25601,0000453 -19-10NOV05-4/29
TM804919 (23JAN17) 50B-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=582
PowrQuad™ Module
Servicing forward/reverse modulation valve
1. Remove plug (A), valve (B) and spring (C).
2. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029519 —UN—17JUL02
3. Install spring (C), valve (B) and plug (A).
4. Tighten plug (A).
Specification
Modulating valve,
plug—Torque.................................................................................20 N·m
15 lb–ft
LX25601,0000453 -19-10NOV05-5/29
Servicing relief valve
1. Remove plug (A) and spring (B).
2. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029520 —UN—17JUL02
3. Install valve (B) and plug (A).
4. Tighten plug (A).
Specification
Relief valve,
plug—Torque.................................................................................20 N·m
15 lb–ft
LX25601,0000453 -19-10NOV05-6/29
Servicing accumulator piston
1. Remove lock ring (A).
LX1029521 —UN—17JUL02
Continued on next page LX25601,0000453 -19-10NOV05-7/29
TM804919 (23JAN17) 50B-15-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=583
PowrQuad™ Module
2. Remove accumulator piston components from
housing.
3. Check parts for wear. Replace if necessary.
NOTE: Before installing accumulator piston, check
LX1029522 —UN—17JUL02
if housing is clean.
4. Install parts (B) to (F) as indicated.
5. Install lock ring (A).
A—Lock ring D—Spring
B—Plug E—Spring
C—Spring F— Piston
LX25601,0000453 -19-10NOV05-8/29
Servicing forward/reverse valve
1. Separate bolts (A) and remove cover.
LX1029529 —UN—18JUL02
LX25601,0000453 -19-10NOV05-9/29
2. Replace neutral start switch (A) and retainer (B).
LX1029530 —UN—18JUL02
Continued on next page LX25601,0000453 -19-10NOV05-10/29
TM804919 (23JAN17) 50B-15-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=584
PowrQuad™ Module
3. Turn lever (A) downward as indicated.
4. Remove valve (B) from housing.
5. Check parts for wear. Replace if necessary.
LX1029532 —UN—18JUL02
LX25601,0000453 -19-10NOV05-11/29
NOTE: Before installing valve, check if housing is clean.
6. Install valve with biggest groove (A) facing downward.
LX1029533 —UN—18JUL02
LX25601,0000453 -19-10NOV05-12/29
7. Turn lever (A) upward (see arrow). Fit lever (B) onto
valve pin (C).
Continued on next page LX1029545 —UN—29JUL02
LX25601,0000453 -19-10NOV05-13/29
TM804919 (23JAN17) 50B-15-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=585
PowrQuad™ Module
8. Install parts of retainer.
A—Plug C—Ball
B—Spring
LX1029531 —UN—18JUL02
LX25601,0000453 -19-10NOV05-14/29
9. Tighten retaining screw (B).
Specification
Plug, retaining—Torque.................................................................20 N·m
15 lb–ft
10. Install and tighten neutral start switch (A).
LX1029530 —UN—18JUL02
Specification
Neutral start switch-to-
valve housing—Torque..........................................................18 – 20 N·m
13 to 16 lb–ft
LX25601,0000453 -19-10NOV05-15/29
11. Install gasket to cover and tighten bolts (A).
Specification
Bolts, valve housing and
cover—Torque............................................................................... 11 N·m
8 lb–ft
LX1029529 —UN—18JUL02
NOTE: Keep all bolts and holes clean and dry
(free of oil and grease).
Continued on next page LX25601,0000453 -19-10NOV05-16/29
TM804919 (23JAN17) 50B-15-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=586
PowrQuad™ Module
Reconditioning engagement override valve (EOV)
1. Separate bolts (A) and remove cover.
LX1029529 —UN—18JUL02
LX25601,0000453 -19-10NOV05-17/29
2. Replace neutral start switch (A) and retainer (B).
LX1029530 —UN—18JUL02
LX25601,0000453 -19-10NOV05-18/29
3. Release spring (A).
LX1029534 —UN—18JUL02
Continued on next page LX25601,0000453 -19-10NOV05-19/29
TM804919 (23JAN17) 50B-15-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=587
PowrQuad™ Module
4. Remove lock ring (A).
5. Turn lever (C) downward as indicated.
6. Remove lever shaft (B) and remove complete
assembly from valve housing.
LX1029535 —UN—18JUL02
LX25601,0000453 -19-10NOV05-20/29
7. Remove retainer (A). Replace if necessary.
NOTE: When removing retainer, inspect condition
of housing.
NOTE: When installing retainer, use a driver with
LX1029538 —UN—19JUL02
diameter of 28 mm (1.1 in.).
LX25601,0000453 -19-10NOV05-21/29
8. Remove plug (A), spring (B) and valve (C).
9. Inspect spring (B) and valve (C) for signs of damage.
Replace if necessary.
NOTE: Before installing valve, check if housing is clean.
LX1029536 —UN—18JUL02
10. Tighten plug (A).
Specification
Plug, engagement
override valve
EOV—Torque................................................................................20 N·m
15 lb–ft
Continued on next page LX25601,0000453 -19-10NOV05-22/29
TM804919 (23JAN17) 50B-15-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=588
PowrQuad™ Module
NOTE: Observe the following points when installing
shaft: Install lever (A) to shaft so that step
(C) faces hole (B).
11. Lever groove (A) must be aligned with spring pin hole
(B).
LX1029537 —UN—19JUL02
LX25601,0000453 -19-10NOV05-23/29
12. Install shaft with lever (A) to housing, then install lever
(B).
13. Install lock ring (C).
LX1029546 —UN—29JUL02
LX25601,0000453 -19-10NOV05-24/29
14. Install spring (A).
Continued on next page LX1029534 —UN—18JUL02
LX25601,0000453 -19-10NOV05-25/29
TM804919 (23JAN17) 50B-15-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=589
PowrQuad™ Module
15. Turn lever (A) upward (see arrow) and mate lever (B)
with valve pin (C).
LX1029545 —UN—29JUL02
LX25601,0000453 -19-10NOV05-26/29
16. Install various parts of retainer.
A—Plug C—Ball
B—Spring
LX1029531 —UN—18JUL02
LX25601,0000453 -19-10NOV05-27/29
17. Tighten retaining screw (B).
Specification
Plug, retaining—Torque.................................................................20 N·m
15 lb–ft
18. Install and tighten neutral start switch (A).
LX1029530 —UN—18JUL02
Specification
Neutral start switch-to-
valve housing—Torque..........................................................18 – 20 N·m
13 to 16 lb–ft
Continued on next page LX25601,0000453 -19-10NOV05-28/29
TM804919 (23JAN17) 50B-15-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=590
PowrQuad™ Module
19. Install gasket to cover and tighten bolts (A).
Specification
Bolts, valve housing and
cover—Torque............................................................................... 11 N·m
8 lb–ft
LX1029529 —UN—18JUL02
NOTE: Keep all bolts and holes clean and dry
(free of oil and grease).
LX25601,0000453 -19-10NOV05-29/29
Removing and Installing Transmission Front
Cover
Preparations:
See Ref. Removing and installing front valve housing.
LX1029547 —UN—13AUG02
Separating and installing transmission front cover
(with mechanically actuated PowrQuad module)
1. Remove bolts (A) from transmission front cover.
LT04177,0000203 -19-10OCT07-1/4
NOTE: On shift valve housing side are two bolts (A) that
are installed to transmission front cover from behind.
2. Remove lateral bolts (A) from transmission front cover.
LX1029548 —UN—13AUG02
Continued on next page LT04177,0000203 -19-10OCT07-2/4
TM804919 (23JAN17) 50B-15-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=591
PowrQuad™ Module
3. Before installing transmission front cover, clean all
sealing surfaces. Use a new gasket, if necessary.
LX1030446 —UN—14AUG02
LT04177,0000203 -19-10OCT07-3/4
4. Install transmission front cover, tightening all bolts
evenly.
Specification
Front cover of
transmission,
LX1029549 —UN—13AUG02
bolt—Torque..................................................................................60 N·m
44 lb-ft
Final assembly:
See Ref. Removing and installing front valve housing.
LT04177,0000203 -19-10OCT07-4/4
TM804919 (23JAN17) 50B-15-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=592
PowrQuad™ Module
Removing and Installing Transmission Front Cover Valves (With Mechanically Actuated
PowrQuad Module)
Exploded view of transmission front cover
LX1030452 —UN—26SEP02
A—Return valve, gear-to-gear C—Pressure regulating valve E—Clutch pedal valve
modulation D—Cooling oil check valves and F— Housing
B—Gear shift modulation clutch cooling valve G—Gasket
valve and accumulator
(gear-to-gear modulation).
Continued on next page LX25601,0000456 -19-10NOV05-1/7
TM804919 (23JAN17) 50B-15-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=593
PowrQuad™ Module
Reconditioning return valve in gear shift
modulation valve housing
1. Separate bolts (A) and remove cover.
LX1029524 —UN—17JUL02
LX25601,0000456 -19-10NOV05-2/7
2. Remove return valve (A) and spring (B).
3. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housings are
clean and allow free passage.
LX1029526 —UN—17JUL02
Keep all bolts and holes clean and dry (free
of oil and grease).
4. Install the various components of check valve.
5. Install cover and tighten bolts (A).
Specification
Return valve and
gear-to-gear modulation
valve cover, bolt
—Torque........................................................................................12 N·m
9 lb–ft
LX25601,0000456 -19-10NOV05-3/7
Reconditioning gear shift modulation valve
and pressure accumulator
1. Separate bolts (A) and remove cover.
LX1029524 —UN—17JUL02
Continued on next page LX25601,0000456 -19-10NOV05-4/7
TM804919 (23JAN17) 50B-15-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=594
PowrQuad™ Module
2. Remove accumulator (A), pin (B), two springs (C) and
(D), and modulation valve (E).
3. Check parts for wear. Replace if necessary.
NOTE: Before installing valve, check if housings are
LX1029525 —UN—17JUL02
clean and allow free passage.
Keep all bolts and holes clean and dry (free
of oil and grease).
4. Install the various components of valve and
accumulator.
5. Install cover and tighten bolts (A).
Specification
Return valve and
gear-to-gear modulation
valve cover, bolt
—Torque........................................................................................12 N·m
9 lb–ft
LX25601,0000456 -19-10NOV05-5/7
Reconditioning pressure regulating valve
1. Remove plug (A), with washers (B), spring (C) and
pressure regulating valve (D).
2. Check parts for wear. Replace if necessary.
LX1029528 —UN—18JUL02
NOTE: Before installing valve, check if housing is clean.
3. Install the various components of pressure regulating
valve.
4. Tighten plug (A).
Specification
Pressure regulating
valve, plug—Torque.......................................................................30 N·m
22 lb–ft
LX25601,0000456 -19-10NOV05-6/7
Reconditioning cooling oil check valves and
clutch cooling valve
1. Remove plug (A) and cooling oil check valves (B) and
(F), two springs (C) and clutch cooling valve (D).
2. Check parts for wear. Replace if necessary. LX1029523 —UN—17JUL02
NOTE: Before installing valves, check if housings are
clean and allow free passage.
3. Install the various components of valve.
4. Tighten plug (A).
Specification
Cooling oil valve and
clutch cooling valve,
plug—Torque.................................................................................20 N·m
15 lb–ft
LX25601,0000456 -19-10NOV05-7/7
TM804919 (23JAN17) 50B-15-25 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=595
PowrQuad™ Module
Removing Clutch Pedal Valve (Mechanically
Actuated PowrQuad Module)
Preparations:
See Removing and Installing Front Valve Housing.
LX1030377 —UN—30JUL02
Removing clutch pedal valve
1. Remove retaining plate (A).
2. Remove plugs (B).
LT04177,0000204 -19-10OCT07-1/14
3. Remove pin (A).
LX1030378 —UN—30JUL02
LT04177,0000204 -19-10OCT07-2/14
4. Remove spring pin (A).
NOTE: Push spring pin just enough to allow removal
of lever, no more than that. If you remove pin
completely it may fall inside housing.
LX1030379 —UN—30JUL02
Continued on next page LT04177,0000204 -19-10OCT07-3/14
TM804919 (23JAN17) 50B-15-26 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=596
PowrQuad™ Module
5. Remove lever (A) and shaft from housing cavity.
6. Remove lever (B) from housing.
LX1030380 —UN—30JUL02
LT04177,0000204 -19-10OCT07-4/14
7. Remove valve (A) from housing.
LX1030381 —UN—30JUL02
LT04177,0000204 -19-10OCT07-5/14
8. Place valve on a wooden block (A). Remove spring
pin and remove the different components.
NOTE: Place valve on a wooden block (own fabrication)
to remove or install spring pin (A).
LX1030382 —UN—30JUL02
NOTE: Take care when removing spring pin as it
is under pressure of spring.
Continued on next page LT04177,0000204 -19-10OCT07-6/14
TM804919 (23JAN17) 50B-15-27 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=597
PowrQuad™ Module
9. Check parts for wear. Replace if necessary.
10. Install all components in reverse order.
A—Valve E—Spring
B—Spring pin F— Guide
LX1030383 —UN—30JUL02
C—Spring G—Bar
D—Washer
LT04177,0000204 -19-10OCT07-7/14
Installing clutch pedal valve
1. Remove retainer (A). Replace if necessary.
2. Remove retainer (A).
NOTE: When removing retainer, inspect condition
LX1030384 —UN—30JUL02
of housing.
LT04177,0000204 -19-10OCT07-8/14
3. Fit retainer using tool (A) with diameter of 28 mm (1.1
in.).
LX1030385 —UN—30JUL02
Continued on next page LT04177,0000204 -19-10OCT07-9/14
TM804919 (23JAN17) 50B-15-28 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=598
PowrQuad™ Module
4. Install valve (A) to housing.
LX1030386 —UN—30JUL02
LT04177,0000204 -19-10OCT07-10/14
5. Install shaft (A) with its lever to housing.
6. Position shaft (A) together with lever (B) so that all
their holes are aligned (to be able to pass spring pin
(C) through them).
LX1030387 —UN—30JUL02
LT04177,0000204 -19-10OCT07-11/14
7. Mount spring pin (C) until on same level.
Continued on next page LX1030391 —UN—31JUL02
LT04177,0000204 -19-10OCT07-12/14
TM804919 (23JAN17) 50B-15-29 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=599
PowrQuad™ Module
8. Center lever and valve (see arrow).
9. Install pin (A).
LX1030388 —UN—30JUL02
LT04177,0000204 -19-10OCT07-13/14
10. Install retaining plate (A).
11. Install and tighten plugs (B).
Specification
Plug, clutch pedal
LX1030377 —UN—30JUL02
valve—Torque...............................................................................20 N·m
15 lb-ft
Final assembly:
See Ref. Removing and installing front valve housing.
LT04177,0000204 -19-10OCT07-14/14
Removing and Installing Shift Valve Housing
(With Mechanically Actuated PowrQuad
Module)
1. Remove plug (A). Remove spring (B) and ball (C) from
shift valve housing.
LX1030392 —UN—31JUL02
2. Remove attaching bolt (D).
Continued on next page LX25601,0000457 -19-10NOV05-1/6
TM804919 (23JAN17) 50B-15-30 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=600
PowrQuad™ Module
3. Remove bowden cable (A) carefully to extract valve
spool (B) from shift valve housing.
4. Uncouple bowden cable (A) from valve spool (B).
5. Remove bolts (C) from shift valve housing.
LX1030393 —UN—31JUL02
LX25601,0000457 -19-10NOV05-2/6
NOTE: Before installing shift valve housing, clean all
sealing surfaces. Use a new gasket, if necessary.
Keep all bolts and holes clean and dry (free
of oil and grease).
LX1030396 —UN—14AUG02
6. Install shift valve housing and gasket onto transmission
housing.
LX25601,0000457 -19-10NOV05-3/6
7. Tighten bolts evenly.
Specification
Shift valve housing,
bolts—Torque................................................................................ 11 N·m
8 lb–ft
Continued on next page LX1030398 —UN—14AUG02
LX25601,0000457 -19-10NOV05-4/6
TM804919 (23JAN17) 50B-15-31 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=601
PowrQuad™ Module
8. Carefully introduce valve spool (A) into shift valve
housing.
9. Attach bowden cable (A) of valve spool (B).
IMPORTANT: Before installing bowden cable,
LX1030397 —UN—01AUG02
apply grease to sealing rings to avoid
unnecessary damage.
NOTE: Do not tension or bend bowden cables
during installation of parts.
10. Carefully push valve spool (A) and bowden cable (B)
into shift valve housing. Do not damage sealing rings
(C).
LX25601,0000457 -19-10NOV05-5/6
11. Install ball (C), spring (B) and plug (A).
12. Tighten plug (A).
Specification
Plug, retaining—Torque.................................................................18 N·m
LX1030392 —UN—31JUL02
13 lb–ft
13. Install and tighten four bolts (D).
Specification
Attaching bolt, bowden
cable—Torque............................................................................... 11 N·m
8 lb–ft
LX25601,0000457 -19-10NOV05-6/6
TM804919 (23JAN17) 50B-15-32 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=602
PowrQuad™ Module
Removing and Installing Shift Valve Housing Valves (With Mechanically Actuated PowrQuad
Module)
Shift valve housing exploded view
LX1030453 —UN—26SEP02
A—Shift valve C—Retainer F— Plates
B—Shift valve, 4-speed gearbox D—Box G—Gasket
E—Gasket
Continued on next page LT04177,0000205 -19-10OCT07-1/5
TM804919 (23JAN17) 50B-15-33 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=603
PowrQuad™ Module
Replacing shift valves
1. Remove plug (A), springs (B) and (C) and shift valve
(D).
2. Check parts for wear. Replace if necessary.
LX1030394 —UN—04APR03
NOTE: Before installing valves, make sure inner side
is clean and free of obstructions.
3. Install shift valves and tighten plugs.
Specification
Plug, shift
valve—Torque...............................................................................18 N·m
13 lb-ft
K1—B1-B2 shift valve K3—B3-C4 shift valve
Replacing shift valve housing K2—B2-B3 shift valve
Preparations:
See Removing and Installing Shift Valve Housing (With
Mechanically Actuated PowrQuad Module), in Section
55-10.
LT04177,0000205 -19-10OCT07-2/5
1. Remove attaching bolts (A). Remove plate and gasket.
LX1030448 —UN—14AUG02
LT04177,0000205 -19-10OCT07-3/5
2. Disassemble shift valve housing (H).
3. Check for signs of wear on components (A) to (H).
Replace if necessary.
NOTE: Before installing valves, make sure inner side
LX1030395 —UN—09AUG02
is clean and free of obstructions.
4. Install shift valves and tighten plugs.
Specification
Plug, shift
valve—Torque...............................................................................18 N·m
13 lb-ft
A—Retainer E—K1 B1-B2 shift valve
B—Shift valve, 4-speed F— Plates
gearbox G—Gasket
C—K3 B3-C4 shift valve H—Box
D—K2 B2-B3 shift valve
Continued on next page LT04177,0000205 -19-10OCT07-4/5
TM804919 (23JAN17) 50B-15-34 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=604
PowrQuad™ Module
5. Remove plate and gasket.
6. Tighten all attaching bolts evenly.
Specification
Bolt, shift valve housing
LX1030434 —UN—14AUG02
plate.—Torque............................................................................... 11 N·m
8 lb-ft
Final assembly:
See Ref. Removing and Installing Shift Valve Housing
(With Mechanically Actuated PowrQuad Module), in
Section 55-10.
LT04177,0000205 -19-10OCT07-5/5
TM804919 (23JAN17) 50B-15-35 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=605
PowrQuad™ Module
Removing Transmission Oil Pump
Preparations:
See Ref. Removing and Installing Front Valve Housing,
in this group.
LX1030389 —UN—30JUL02
1. Remove lock ring (A).
LT04177,0000206 -19-10OCT07-1/3
2. Remove bolts (A) from transmission oil pump.
LX1030390 —UN—30JUL02
LT04177,0000206 -19-10OCT07-2/3
3. Check flange (A) of transmission oil pump. Surface
(A) must be free of scratches or other sign of damage.
Replace housing if necessary.
LX1030399 —UN—01AUG02
LT04177,0000206 -19-10OCT07-3/3
TM804919 (23JAN17) 50B-15-36 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=606
PowrQuad™ Module
Servicing Transmission Oil Pump Exploded view of transmission oil pump
Preparations:
See Ref. Removing Transmission Oil Pump, in this group.
LX1027539 —UN—17SEP01
A—Bushing G—Pump drive gear K—Rubber ball O—Lock ring
B—Input shaft H—Idler gear L— Lower spring seat P—Front cover of transmission
C—Needle bearing I— Air pump follower actuator M—Spring Q—Bearing
D—Bolt J— Pump piston N—Upper spring retainer with R—Lock ring
E—Pump housing O-ring
F— Pin
Continued on next page GB52027,0000CEF -19-13OCT09-1/11
TM804919 (23JAN17) 50B-15-37 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=607
PowrQuad™ Module
Disassembly of transmission oil pump
1. Remove input shaft (C).
2. Remove pump gears (B) from housing.
LX1030406 —UN—01AUG02
A—Pump housing C—Input shaft
B—Pump gear
LX1030400 —UN—01AUG02
GB52027,0000CEF -19-13OCT09-2/11
3. Check bushing (A). Replace if necessary.
4. Install new bushing using JDG765 bushing driver.
LX1030403 —UN—01AUG02
GB52027,0000CEF -19-13OCT09-3/11
5. Inspect needle bearing (A). Replace if necessary.
6. Install needle bearing (A) until even with mounting
surface. To do so, use driver and 82.6 mm (3-1/4")
and 93.7 mm (3-11/16") diameter washers.
LX1030404 —UN—01AUG02
Continued on next page GB52027,0000CEF -19-13OCT09-4/11
TM804919 (23JAN17) 50B-15-38 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=608
PowrQuad™ Module
7. Check condition of needle bearing (A) of transmission
front cover. Replace if necessary.
NOTE: When extracting or installing needle bearing,
support rear surface of bearing case to avoid
damage to housing.
LX1030405 —UN—01AUG02
8. Install ball bearing and press into place. To do so,
use driver and 44.5 mm (1-3/4") and 73 mm (2-7/8")
diameter washers.
GB52027,0000CEF -19-13OCT09-5/11
Servicing air pump
1. Remove air pump drive follower (A) from pump
housing.
2. Remove lock ring (G).
LX1030402 —UN—01AUG02
NOTE: Proceed safely during removal as lock
ring is under pressure.
3. Remove upper spring retainer (F), spring (E), lower
spring retainer (D), rubber ball (C) and piston (B).
4. Check for signs of wear on components (A) to (G).
Replace if necessary.
NOTE: Coat all parts with clean oil before assembling.
5. Mount air pump drive follower (A) and install parts (B)
to (F).
LX1030435 —UN—14AUG02
A—Air pump drive follower E—Spring
B—Piston F— Upper spring retainer with
C—Rubber ball O-ring
D—Lower spring seat G—Lock ring
LX1030401 —UN—02AUG02
Continued on next page GB52027,0000CEF -19-13OCT09-6/11
TM804919 (23JAN17) 50B-15-39 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=609
PowrQuad™ Module
6. Install lock ring (G).
LX1030435 —UN—14AUG02
GB52027,0000CEF -19-13OCT09-7/11
Assembly of transmission oil pump
1. Mount dowel pins until distance "a" is 6± 1 mm (0.24
± 0.04 in.).
LX1030409 —UN—01AUG02
GB52027,0000CEF -19-13OCT09-8/11
NOTE: Coat all parts with clean oil before assembling.
2. Install air pump drive follower (A) to pump housing.
LX1030402 —UN—01AUG02
Continued on next page GB52027,0000CEF -19-13OCT09-9/11
TM804919 (23JAN17) 50B-15-40 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=610
PowrQuad™ Module
3. Install pump gears (A) and (B) to pump housing, so
that lateral part of gear (C) with marking "UP" is visible.
IMPORTANT: Install pump gears, so that lateral part
of gear (C) with marking "UP" points toward
outer side of housing (beveled side of gears
LX1030408 —UN—01AUG02
must point toward pump housing base).
GB52027,0000CEF -19-13OCT09-10/11
4. Install drive shaft (A). Observe position of air pump
drive follower.
Final assembly:
See Ref. Installing Transmission Oil Pump, in this group.
LX1030407 —UN—01AUG02
GB52027,0000CEF -19-13OCT09-11/11
Installing Transmission Oil Pump
1. Install Transmission oil pump assembly to front cover
of transmission.
IMPORTANT: Attaching bolts are self-locking,
LX1030436 —UN—14AUG02
therefore they must be replaced each
time they are removed.
2. Tighten all attaching bolts (A) evenly.
Specification
Transmission oil
pump-to-front cover
of transmission,
bolt—Torque..................................................................................25 N·m
18 lb-ft
Continued on next page LT04177,0000208 -19-10OCT07-1/2
TM804919 (23JAN17) 50B-15-41 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=611
PowrQuad™ Module
3. Install lock ring (A).
Final assembly:
See Ref. Removing and Installing Transmission Front
Cover, in this group.
LX1030437 —UN—14AUG02
LT04177,0000208 -19-10OCT07-2/2
Removing Planetary Drive Gears
Preparations:
See Reference Removing and Installing Transmission
Front Cover, in this group.
LX1027513 —UN—02AUG01
1. Remove cover (A) and ring gear (B).
NOTE: On new tractors where protection covers gear
entirely, partial separation is not possible, you
will have to remove cover completely.
A—Cap B—Ring gear
LX1035943 —UN—03DEC04
LT04177,0000209 -19-10OCT07-1/2
2. Remove planetary carrier assembly (A).
3. Remove sun gears (B to D).
NOTE: When removing sun gears, take care not to
remove C4 clutch hub from disk pack.
LX1027514 —UN—02AUG01
A—Planetary carrier C—Sun gear of 2nd gear
B—Sun gear of 3rd gear D—Sun gear of 1st gear
LT04177,0000209 -19-10OCT07-2/2
TM804919 (23JAN17) 50B-15-42 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=612
PowrQuad™ Module
Repairing Planetary Drive Gears Exploded view of planetaries
Preparations:
See Reference Removing Planetary Drive Gears, in this
group.
LX1027540 —UN—17SEP01
2
A—B1 Brake housing G—Thrust washer L— Spiral retaining ring P—Thrust washer
B—Bolt H—3sun gear with thrust washer M—Ring gear with thrust washer Q—Bearing
C—Bushing I— Planetary carrier N—Planetary gear shaft R—Spacer
D—Sun gear of 1st gear J— Thrust washer O—Retaining pin S—Planetary gear
2
E—Thrust washer K—Spiral retaining ring T— Thrust washer
1
F— Sun gear of 2nd gear U—Cap
V—Bolt
1
On 345430 PowrQuad SN or higher, sun gear will have a bushing.
2
On gear replacement rings were no longer mounted.
LT04177,000020A -19-10OCT07-1/13
1. Inspect thrust washer (A) and ring gear. Replace if
necessary.
A—Thrust washer B—Ring gear
LX1030410 —UN—05AUG02
Continued on next page LT04177,000020A -19-10OCT07-2/13
TM804919 (23JAN17) 50B-15-43 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=613
PowrQuad™ Module
2. Inspect spiral retaining rings (A) and (B). Replace if
necessary.1
CAUTION: Disassemble with care. Rings are
mounted under pressure.
LX1030411 —UN—05AUG02
A—Snap ring B—Snap ring
LX1030412 —UN—05AUG02
1
On gear replacement rings were no longer mounted.
LT04177,000020A -19-10OCT07-3/13
3. Inspect parts (A) to (F). Replace if necessary.
A—3sun gear with thrust D—Thrust washer
washer E—Sun gear of 1st gear
B—Thrust washer F— Thrust washer
1
C—Sun gear of 2nd gear
LX1030415 —UN—05AUG02
1
On 345430 PowrQuad or higher, sun gear will have a bushing.
Continued on next page LT04177,000020A -19-10OCT07-4/13
TM804919 (23JAN17) 50B-15-44 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=614
PowrQuad™ Module
4. Check 3rdsun gear with thrust washer (A). Replace if
necessary.
A—Thrust washer
LX1030413 —UN—05AUG02
LT04177,000020A -19-10OCT07-5/13
5. Check 1stsun gear with its bushing (A). Replace if
necessary.
NOTE: On 345430 PowrQuad or higher, sun gear
will have a bushing.
LX1035941 —UN—02DEC04
A—Support bushing
LT04177,000020A -19-10OCT07-6/13
6. Check 1stsun gear with its bushing (A). Replace if
necessary.
7. Install bushing until level with gear surface. To do so,
use driver and 93.7 mm (3-13/16") and 109.5 mm
(4-5/16") diameter washers.
LX1030414 —UN—05AUG02
A—Support bushing
Continued on next page LT04177,000020A -19-10OCT07-7/13
TM804919 (23JAN17) 50B-15-45 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=615
PowrQuad™ Module
Disassembling planetary carriers
1. To remove planetary gear shafts, push retaining pins
into gear shafts.
IMPORTANT: Push in retaining pins with care.
LX1030416 —UN—05AUG02
Only push in as far as necessary to insert
pin in shaft completely.
LT04177,000020A -19-10OCT07-8/13
2. Remove planetary gear shaft and retaining pin.
LX1030438 —UN—14AUG02
LT04177,000020A -19-10OCT07-9/13
3. Remove needle bearings (F) and spacer (G) from
planetary gear (B).
4. Clean and inspect all parts. Replace if necessary.
A—Planetary carrier E—Thrust washers
LX1030439 —UN—14AUG02
B—Planetary gear F— Needle bearing
C—Planetary gear shaft G—Spacer
D—Retaining pin
Continued on next page LT04177,000020A -19-10OCT07-10/13
TM804919 (23JAN17) 50B-15-46 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=616
PowrQuad™ Module
Assembling planetary carrier
1. Mount needle bearings (A) and spacer (B) on
planetary gear.
A—Needle bearing B—Spacer
LX1030440 —UN—14AUG02
LT04177,000020A -19-10OCT07-11/13
IMPORTANT: Make sure that oil channels on gear
shafts and planetary carrier are not obstructed.
2. Mount planetary gear on planetary carrier, including
thrust washer (B).
LX1030441 —UN—19AUG02
3. Install planetary gear shaft (B).
A—Thrust washer B—Planetary gear shaft
LT04177,000020A -19-10OCT07-12/13
4. Mount spring pin until level with surface.
Final assembly:
See Reference Installing Planetary Drive Gears, in this
group.
LX1030417 —UN—05AUG02
LT04177,000020A -19-10OCT07-13/13
TM804919 (23JAN17) 50B-15-47 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=617
PowrQuad™ Module
Installing Planetary Drive Gears
1. Inspect thrust washer (A). Thrust washer must not
show signs of damage or wear.
2. Install snap ring (B).1
LX1030418 —UN—05AUG02
A—Thrust washer B—Snap ring
1
On gear replacement rings were no longer mounted.
LT04177,000020B -19-10OCT07-1/10
3. Apply paint to indicate three marks (A) engraved onto
ring gear edge (as reference for installing planetary
carriers), as marks are hidden after mounting upper
snap ring.1
LX1030420 —UN—05AUG02
A—Mark
LX1030419 —UN—07AUG02
1
On gear replacement rings were no longer mounted.
Continued on next page LT04177,000020B -19-10OCT07-2/10
TM804919 (23JAN17) 50B-15-48 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=618
PowrQuad™ Module
4. Install upper spiral retaining ring (A)1 so that ends (A)
of upper and lower spiral retaining ring are at opposite
positions.
A—Snap ring
LX1030421 —UN—05AUG02
LX1030422 —UN—05AUG02
1
On gear replacement rings were no longer mounted.
LT04177,000020B -19-10OCT07-3/10
5. Install planetaries to ring gear so that sync marks on
planetary gears are facing sync marks on ring gear.
A—Sync mark on ring gear B—Sync mark on planetary
gear
LX1030433 —UN—08AUG02
LX1030432 —UN—14AUG02
Continued on next page LT04177,000020B -19-10OCT07-4/10
TM804919 (23JAN17) 50B-15-49 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=619
PowrQuad™ Module
6. Turn planetary carrier and ring gear. Check sync
marks.
7. Install JDG772 planetary installation tool.
LX1030423 —UN—05AUG02
LT04177,000020B -19-10OCT07-5/10
8. Position transmission to vertical.
9. Align disk teeth (A).
A—Teeth
LX1030424 —UN—05AUG02
LT04177,000020B -19-10OCT07-6/10
10. Consult cross-sectional view before installing sun
gears and thrust washers.
A—Sun gear of 1st gear E—Thrust washer
B—Sun gear of 2nd gear F— Thrust washer
C—Sun gear of 3rd gear G—3rd gear sun gear thrust
D—Thrust washer washer
RW36856 —UN—26AUG98
Continued on next page LT04177,000020B -19-10OCT07-7/10
TM804919 (23JAN17) 50B-15-50 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=620
PowrQuad™ Module
11. Install sun gears (A), (B) and (C), including
corresponding thrust washers.
A—Sun gear of 1stgear C—3sun gear with thrust
B—Sun gear of 2ndgear washer
LX1030425 —UN—05AUG02
LT04177,000020B -19-10OCT07-8/10
12. Install planetary drive group and sun gears using
JDG772 planetary installation tool.
NOTE: Turn planetary reduction to both sides to
facilitate installation.
LX1030426 —UN—15AUG02
Continued on next page LT04177,000020B -19-10OCT07-9/10
TM804919 (23JAN17) 50B-15-51 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=621
PowrQuad™ Module
13. Install cover (A). Coat bolts with L41475 thread sealer
(LOCTITE®243) and tighten.
Specification
Ring gear cover,
bolt—Torque..................................................................................10 N·m
LX1030427 —UN—05AUG02
7 lb-ft
Final assembly:
See Reference Removing and Installing Transmission
Front Cover, in this group.
A—Cap
LX1035943 —UN—03DEC04
LOCTITE is a registered trademark of the Loctite Corporation
LT04177,000020B -19-10OCT07-10/10
TM804919 (23JAN17) 50B-15-52 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=622
PowrQuad™ Module
Removing B1 Brake Housing
Preparations:
See Ref. Removing Planetary Drive Gears, in this group.
LX1027516 —UN—06AUG01
Remove bolts (A).
LT04177,000020C -19-10OCT07-1/1
Reconditioning B1 Brake
Preparations:
See Reference Removing B1 Brake Housing, in this group.
LX1027517 —UN—08AUG01
1. Disassemble all parts of B1-B2 brake and inspect their
condition. Replace if necessary.
A—Spring (4) B—Piston plate, B1-B2 disks
LT04177,000020D -19-27NOV14-1/3
2. Remove B1 brake piston (A) and inspect its condition.
Replace if necessary.
LX1027518 —UN—06AUG01
Continued on next page LT04177,000020D -19-27NOV14-2/3
TM804919 (23JAN17) 50B-15-53 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=623
PowrQuad™ Module
CQ297356 —UN—27NOV14
A—B2-B3 brake housing E—B2 Disk I— B1 Plate M—Attaching bolt
B—Sealing ring F— B1-B2 Separator plates J— B1 Piston plate
C—B2 Piston G—Spring K—B1 Piston
D—B2 Piston plate H—B1 Disk L— B1 Brake housing
3. Before mounting B1-B2 brake, consult exploded view. See Reference Installing B1 Brake Housing, in this group.
Final assembly:
LT04177,000020D -19-27NOV14-3/3
Installing B1 Brake Housing
1. Install sealing ring (A) and O-rings.
LX1027520 —UN—06AUG01
Continued on next page LT04177,000020E -19-10OCT07-1/2
TM804919 (23JAN17) 50B-15-54 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=624
PowrQuad™ Module
2. Install B1 brake housing. Check that sealing rings and
O-rings are correctly seated.
3. Tighten all attaching bolts evenly.
Specification
LX1030429 —UN—06AUG02
B1 Brake housing,
attaching bolts—Torque.................................................................60 N·m
44 lb-ft
Final assembly:
See Reference Installing Planetary Drive Gears, in this
group.
LT04177,000020E -19-10OCT07-2/2
TM804919 (23JAN17) 50B-15-55 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=625
PowrQuad™ Module
Removing B2-B3 Brake Housing
Preparations:
See Ref. Removing B1 Brake Housing, in this group.
LX1027521 —UN—06AUG01
Remove B2-B3 brake housing (A).
LT04177,000020F -19-10OCT07-1/1
Reconditioning B2 Brake
Preparations:
See Reference Removing B2-B3 Brake Housing, in this
group.
LX1027517 —UN—08AUG01
1. Disassemble all parts of B1-B2 brake and inspect their
condition. Replace if necessary.
A—Springs (4) B—Piston plate, B1-B2 disks
LT04177,0000210 -19-27NOV14-1/3
2. Remove B2 brake piston (A). Replace if necessary.
LX1027523 —UN—06AUG01
Continued on next page LT04177,0000210 -19-27NOV14-2/3
TM804919 (23JAN17) 50B-15-56 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=626
PowrQuad™ Module
CQ297356 —UN—27NOV14
A—B2-B3 brake housing D—B2 Piston plate G—Spring K—B1 Brake piston
B—Retaining ring E—B2 Disk H—B1 Disk L— B1 Brake housing
C—B2 Brake piston F— B1-B2 Separator plate I— B1 Plate
J— B1 Piston plate
3. Before mounting B2 brake, consult exploded view. See Reference Installing B2-B3 Brake Housing, in this
Final assembly: group.
LT04177,0000210 -19-27NOV14-3/3
Reconditioning B3 Brake
Preparations:
Removing B2-B3 Brake Housing, in this group.
LX1027525 —UN—06AUG01
1. Remove B3 brake piston (A) and inspect its condition.
Replace if necessary.
Continued on next page LT04177,0000211 -19-07NOV12-1/4
TM804919 (23JAN17) 50B-15-57 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=627
PowrQuad™ Module
2. Remove bolts (A).
3. Remove all B3 brake components and inspect their
condition. Replace if necessary.
LX1027522 —UN—06AUG01
LT04177,0000211 -19-07NOV12-2/4
LX1027524 —UN—17SEP01
A—Planetary gear housing C—B3 Plate F— Spring I— Pin
B—Retainer D—B3 Disk G—B3 Brake piston J— Bolt
E—B3 Piston plate H—B2-B3 brake housing
4. Before mounting B3 brake, consult exploded view.
Continued on next page LT04177,0000211 -19-07NOV12-3/4
TM804919 (23JAN17) 50B-15-58 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=628
PowrQuad™ Module
NOTE: Keep all bolts and holes clean and dry
(free of oil and grease).
5. Tighten all attaching bolts (A) evenly.
Specification
LX1027522 —UN—06AUG01
B3 Piston plate,
bolt—Torque....................................................................................6 N·m
4.4 lb-ft
Final assembly:
See Ref. Installing B2-B3 Brake Housing, in this group.
LT04177,0000211 -19-07NOV12-4/4
TM804919 (23JAN17) 50B-15-59 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=629
PowrQuad™ Module
Installing B2-B3 Brake Housing
1. Install sealing ring (A) and O-rings.
LX1027526 —UN—06AUG01
LT04177,0000212 -19-10OCT07-1/2
2. Install B2-B3 brake housing (A). Check that sealing
rings and O-rings are correctly seated.
Final assembly:
See Ref. Installing B1 Brake Housing, in this group.
LX1027521 —UN—06AUG01
LT04177,0000212 -19-10OCT07-2/2
Removing C4 Clutch
Preparations:
See Ref. Removing B2-B3 Brake Housing, in this group.
LX1027527 —UN—06AUG01
Remove C4 clutch (A).
LT04177,0000213 -19-10OCT07-1/1
TM804919 (23JAN17) 50B-15-60 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=630
PowrQuad™ Module
Reconditioning C4 Clutch Exploded view of C4 clutch
Preparations:
See Reference Removing C4 Clutch, in this group.
LX1027542 —UN—17SEP01
A—Planetary gear housing J— Clutch hub V—Retainer
B—Thrust washer K—Piston plate W—Anti-cavitation check valve
C—Sealing ring L— Disk X—Thrust washer
D—Bushing M—Disk
E—C4 Clutch drum N—Pin
F— Dowel pin O—Spring
G—Retaining ring P—Clutch cover
H—Retaining ring Q—Bolt
I— C4 clutch piston R—Suction valve
S—Dowel pin
T— Thrust washer
1
U—Bushing
Recondition or mount C4 clutch as required, using 3. Remove springs (O) and pins (N).
illustration as guide.
4. Remove C4 clutch piston (I) and C4 clutch drum (E),
1. Remove bolts (Q) and clutch cover (P). piston retainers (G) and (H).
2. Remove clutch hub (J), disks (L) and (M) and piston
plate (K).
1
Support bushing was installed to C4 clutch drum up to PowrQuad serial
n.o 345451. From that n onºsupport bushing is integrated into 2ndsun
gear. Remember this when ordering replacement parts.
Continued on next page LT04177,0000214 -19-10OCT07-1/22
TM804919 (23JAN17) 50B-15-61 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=631
PowrQuad™ Module
Assembling C4 clutch
1. Inspect clutch piston and anti-cavitation valves (A).
NOTE: Anti-cavitation check valve is composed of
a ball (B) and a retainer (A). Valve ball must
LX1033950 —UN—02FEB04
not bind, it should move freely.
A—Anti-cavitation check
valves
A—Retainer B—Ball
LX1033951 —UN—02FEB04
LT04177,0000214 -19-10OCT07-2/22
2. Coat sealing ring (A) with grease and install to piston
groove.
NOTE: Install sealing ring to piston groove in a way it
will not be damaged during installation.
LX1033952 —UN—02FEB04
A—Retaining ring
LT04177,0000214 -19-10OCT07-3/22
3. Inspect bushing (A). Replace if necessary.
A—Bushing
LX1033971 —UN—05FEB04
Continued on next page LT04177,0000214 -19-10OCT07-4/22
TM804919 (23JAN17) 50B-15-62 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=632
PowrQuad™ Module
4. Install new bushing (A) using JDG765 bushing driver.
NOTE: Press bushing (A) into place until it is 1.5
mm (0.06 in) below surface.
A—Bushing
LX1033953 —UN—02FEB04
LT04177,0000214 -19-10OCT07-5/22
5. From PowrQuad serial nº 345430, support bushing
was no longer installed to C4 clutch drum. From that n
onºsupport bushing (A) is integrated into 2ndsun gear.
A—Sun gear, bushing
LX1035942 —UN—02DEC04
LT04177,0000214 -19-10OCT07-6/22
6. Inspect bushing (A). Replace if necessary.
A—Bushing
Continued on next page LX1033954 —UN—02FEB04
LT04177,0000214 -19-10OCT07-7/22
TM804919 (23JAN17) 50B-15-63 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=633
PowrQuad™ Module
7. Install new bushing using D01045AA bushing driver
kit. To do so, use driver and 57.2 mm (2-1/4") and
66.7 mm (2-5/8") diameter washers.
NOTE: Press bushing (A) into place until it is 0.5
mm (0.02 in) below surface (B).
LX1033955 —UN—02FEB04
A—Bushing B—Surface
LT04177,0000214 -19-10OCT07-8/22
8. Coat clutch piston mounting surfaces in clutch drum
with a fine film of grease.
LX1033956 —UN—02FEB04
LT04177,0000214 -19-10OCT07-9/22
9. Coat sealing ring (A) with grease and install to clutch
drum.
NOTE: Install sealing ring to piston groove in a way it
will not be damaged during installation.
LX1033957 —UN—02FEB04
A—Retaining ring
Continued on next page LT04177,0000214 -19-10OCT07-10/22
TM804919 (23JAN17) 50B-15-64 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=634
PowrQuad™ Module
10. Position piston (A) in clutch drum, guiding detents (B)
for installation of piston plate in indicated position.
11. Press piston (A) into place inside clutch drum.
IMPORTANT: Take care not to damage sealing rings.
LX1033958 —UN—02FEB04
A—Piston B—Guiding detents
LT04177,0000214 -19-10OCT07-11/22
12. Install piston plate (A).
A—Piston plate
LX1033959 —UN—02FEB04
LT04177,0000214 -19-10OCT07-12/22
13. Install thrust washer (A).
NOTE: Coat thrust washer with a fine film of grease
to avoid it falling off.
A—Thrust washer
Continued on next page LX1033960 —UN—02FEB04
LT04177,0000214 -19-10OCT07-13/22
TM804919 (23JAN17) 50B-15-65 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=635
PowrQuad™ Module
14. Install drive shaft (A).
A—Clutch hub
LX1033961 —UN—02FEB04
LT04177,0000214 -19-10OCT07-14/22
15. Mount disk pack as required. Start with a disk with
lining (A).
16. Alternately install one disk without lining (B) and then
a disk with lining (A).
LX1033962 —UN—02FEB04
A—Disk with lining B—Disk without lining
LT04177,0000214 -19-10OCT07-15/22
17. Install dowel pins with spring (A).
A—Dowel pin
LX1033963 —UN—03FEB04
Continued on next page LT04177,0000214 -19-10OCT07-16/22
TM804919 (23JAN17) 50B-15-66 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=636
PowrQuad™ Module
18. Install springs (A).
A—Spring
LX1033964 —UN—03FEB04
LT04177,0000214 -19-10OCT07-17/22
19. Apply sealer LOCTITE® 243 (medium strength) to
threaded holes.
LX1033965 —UN—03FEB04
LOCTITE is a registered trademark of Loctite Corp.
LT04177,0000214 -19-10OCT07-18/22
20. Install clutch cover.
NOTE: Three disk clutch covers are different from
four disk clutch covers.
21. Position clutch cover (3 disks) so that holes (A) of
LX1033966 —UN—03FEB04
dowel pins (B) and blind holes (C) of springs (D) align.
A—Hole C—Blind hole
B—Dowel pin D—Spring
Installing clutch cover (3 disks)
Continued on next page LT04177,0000214 -19-10OCT07-19/22
TM804919 (23JAN17) 50B-15-67 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=637
PowrQuad™ Module
22. Position clutch cover (4 disks) so that holes (A) of
dowel pins (B) align.
NOTE: Clutch cover recesses are for bolt heads,
not for springs.
LX1033967 —UN—03FEB04
A—Hole B—Dowel pin
Clutch cover (4 disks)
LT04177,0000214 -19-10OCT07-20/22
23. Install clutch cover attaching bolts (A) and slightly
tighten cross-wise, until clutch cover touches drum.
A—Attaching bolt
LX1033968 —UN—03FEB04
Clutch cover (3 disks)
Clutch cover (4 disks) LX1033969 —UN—03FEB04
Continued on next page LT04177,0000214 -19-10OCT07-21/22
TM804919 (23JAN17) 50B-15-68 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=638
PowrQuad™ Module
24. Tighten clutch cover attaching bolts (A) to specification.
Specification
C4 Clutch cover,
bolts—Torque................................................................................25 N·m
19 lb-ft
LX1033970 —UN—03FEB04
Final assembly:
See reference Installing C4 Clutch, in this group.
LT04177,0000214 -19-10OCT07-22/22
Installing C4 Clutch
1. Make sure seals (A) and thrust washer (B) are
correctly positioned.
2. Check suction valves (C) of forward clutch and C4
LX1027528 —UN—06AUG01
clutch. Valve ball must not bind, it should move freely.
LT04177,0000215 -19-10OCT07-1/2
3. Install C4 clutch (A).
Final assembly:
See Ref. Installing B2-B3 Brake Housing, in this group.
LX1027527 —UN—06AUG01
LT04177,0000215 -19-10OCT07-2/2
TM804919 (23JAN17) 50B-15-69 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=639
PowrQuad™ Module
Removing Reverse Brake
Preparations:
See Ref. Removing Transmission, in this Section, Group
00.
LX1027529 —UN—07AUG01
Remove bolts (A) and remove brake piston housing.
Disassemble reverse brake components.
LT04177,0000216 -19-10OCT07-1/1
Servicing Reverse Brake
Preparations:
See Ref. Removing Reverse Brake, in this group.
LX1027530 —UN—07AUG01
1. Remove multi-disk brake assembly (A).
LT04177,0000217 -19-10OCT07-1/5
2. Remove pressure plate (A) and springs (B).
LX1027531 —UN—07AUG01
Continued on next page LT04177,0000217 -19-10OCT07-2/5
TM804919 (23JAN17) 50B-15-70 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=640
PowrQuad™ Module
3. Remove reverse brake piston (A) and inspect its
condition. Replace if necessary.
LX1027532 —UN—07AUG01
LT04177,0000217 -19-10OCT07-3/5
LX1027533 —UN—17SEP01
A—Bushing E—Pin H—Reverse brake disk K—Ring gear
B—Bolt F— Reverse brake piston I— Spring L— Pressure plate
C—Reverse brake housing G—Piston plate J— Reverse brake plate
D—Gasket
4. Inspect all reverse brake components and recondition
or reinstall, according to their condition, using
exploded view as reference.
Continued on next page LT04177,0000217 -19-10OCT07-4/5
TM804919 (23JAN17) 50B-15-71 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=641
PowrQuad™ Module
5. Inspect support bushing (A) in reverse brake housing.
Replace if necessary.
6. When installing, turn bushing (A) so that its hole aligns
with hole in housing (see arrow).
LX1030430 —UN—08AUG02
7. Press bushing (A) into housing at same height of
surface next to piston. To do so, use driver and 82.6
mm (3-1/4") and 93.7 mm (3-11/16") diameter washers.
Final assembly:
See Ref. Installing Reverse Brake, in this group.
LT04177,0000217 -19-10OCT07-5/5
Installing Reverse Brake
1. Clean sealing surfaces and install new gasket.
2. Install reverse brake housing and tighten bolts (A).
LX1027529 —UN—07AUG01
Specification
Reverse brake housing,
bolt—Torque..................................................................................50 N·m
37 lb-ft
Final assembly:
See Ref. Installing Transmission, in this Section, Group
00.
LT04177,0000218 -19-10OCT07-1/1
TM804919 (23JAN17) 50B-15-72 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=642
PowrQuad™ Module
Removing Forward Clutch with Planetary
Drive (Forward/Reverse)
Preparations:
See Ref. Removing Reverse Brake, in this group.
LX1027536 —UN—07AUG01
1. Remove pressure plate (A) and ring gear (B).
LT04177,0000219 -19-10OCT07-1/2
NOTE: Forward clutch and planetary drives are very
heavy. Proceed carefully and use a lifting device.
2. Remove forward clutch with planetary drive.
LX1027534 —UN—07AUG01
LT04177,0000219 -19-10OCT07-2/2
TM804919 (23JAN17) 50B-15-73 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=643
PowrQuad™ Module
Servicing Forward Clutch with Planetary Cross-sectional and exploded view of forward
Drive (Forward/Reverse) clutch with planetary drive
Preparations:
See reference Removing Forward Clutch with Planetary
Drive (Forward/Reverse), in this group.
RW35099 —UN—09AUG93
A—Piston plate G—Planetary gear M—Spring T— Lock ring
B—Disk H—Planetary gear shaft N—Dowel pin U—Thrust washer
C—Clutch plate I— Clutch hub O—Retaining ring V—Clutch drum
D—Planetary carrier J— Thrust washer P—Clutch piston W—Centrifugal relief valve
E—Retaining pin K—Needle bearing Q—Retaining ring
F— Thrust washer L— Bushing R—Bushing
S—Transmission shaft
Continued on next page LT04177,000021A -19-10OCT07-1/29
TM804919 (23JAN17) 50B-15-74 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=644
PowrQuad™ Module
LX1034035 —UN—19JUL04
1— Planetary gear housing 9— Sealing ring 18— Spring 26— Needle bearing
2— Thrust washer 10— Sealing ring 19— Dowel pin 27— Planetary gear shaft
3— Sealing ring 11— Thrust washer 20— Piston plate 28— Planetary carrier
4— Input shaft 12— Clutch drum 21— Disk with lining 29— Thrust washer
5— Lock ring 13— Attaching bolt 22— Disk without lining
6— Clutch hub 14— Bushing 23— Retaining pin
7— Bushing 15— Ball 24— Thrust washer
8— Clutch piston 16— Spring 25— Planetary gear
17— Piston return retainer
Continued on next page LT04177,000021A -19-10OCT07-2/29
TM804919 (23JAN17) 50B-15-75 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=645
PowrQuad™ Module
Recondition or mount forward clutch with planetary drive,
using cross-sectional and exploded view as reference.
LT04177,000021A -19-10OCT07-3/29
NOTE: Input shaft (A) does not need to be removed
if it is not damaged.
1. Input shaft (A) is attached to clutch drum through lock
ring (B).
LX1033995 —UN—21JUN04
Removing shaft will damage lock ring (B). Press out
lock ring (A) in direction indicated by arrow.
A—Input shaft B—Lock ring
LX1033997 —UN—21JUN04
LT04177,000021A -19-10OCT07-4/29
2. Remove attaching bolts and remove clutch drum (A).
A—Clutch drum
LX1033987 —UN—21JUN04
Continued on next page LT04177,000021A -19-10OCT07-5/29
TM804919 (23JAN17) 50B-15-76 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=646
PowrQuad™ Module
3. Remove disk pack (A), clutch hub, springs, dowel pins
and clutch piston from clutch drum.
Check parts for wear. Replace if necessary.
A—Disk pack
LX1033988 —UN—21JUN04
LT04177,000021A -19-10OCT07-6/29
4. Installing forward clutch
Install bushing (A) to clutch drum, making sure it is
level with surface. To do so, use driver and 57.2 mm
(2-1/4") and 66.7 mm (2-5/8") diameter washers.
LX1033999 —UN—22JUN04
A—Bushing
LT04177,000021A -19-10OCT07-7/29
5. Install bushing (A) to drum, making sure it is level
with surface. To do so, use a driver and a 74.6 mm
(2-15/16'') diameter washer.
A—Bushing
Continued on next page LX1033998 —UN—22JUN04
LT04177,000021A -19-10OCT07-8/29
TM804919 (23JAN17) 50B-15-77 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=647
PowrQuad™ Module
6. Inspect clutch piston and overspeed relief valves (A).
NOTE: Overspeed relief valve is composed of a ball,
spring and retainer. Valve ball must not bind, it
should move freely against spring.
LX1034002 —UN—22JUN04
A—Overspeed relief valves
LT04177,000021A -19-10OCT07-9/29
7. Coat sealing ring (A) with grease and install to piston
groove.
NOTE: Install sealing ring to piston groove in a way it
will not be damaged during installation.
LX1034003 —UN—22JUN04
A—Sealing ring
LT04177,000021A -19-10OCT07-10/29
8. Coat clutch piston mounting surfaces in clutch drum
with a fine film of grease.
LX1034000 —UN—22JUN04
Continued on next page LT04177,000021A -19-10OCT07-11/29
TM804919 (23JAN17) 50B-15-78 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=648
PowrQuad™ Module
9. Coat sealing ring (A) with grease and install to clutch
drum.
NOTE: Install sealing ring to piston groove in a way it
will not be damaged during installation.
LX1034001 —UN—22JUN04
A—Sealing ring
LT04177,000021A -19-10OCT07-12/29
10. Position piston (A) in clutch drum, guiding detents (B)
for installation of piston plate in indicated position.
11. Press piston (A) into place inside clutch drum.
IMPORTANT: Take care not to damage sealing rings.
LX1034004 —UN—23JUN04
A—Piston B—Guide
LT04177,000021A -19-10OCT07-13/29
12. Install piston plate (A) with dowel pins (B) observing
guiding detents (C).
A—Piston plate C—Guiding detents
B—Dowel pin
Continued on next page LX1034005 —UN—22JUN04
LT04177,000021A -19-10OCT07-14/29
TM804919 (23JAN17) 50B-15-79 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=649
PowrQuad™ Module
13. Install thrust washer (A).
NOTE: Coat thrust washer with a fine film of grease
to avoid it falling off.
A—Thrust washer
LX1034006 —UN—23JUN04
LT04177,000021A -19-10OCT07-15/29
14. Install clutch hub (A).
A—Clutch hub
LX1034007 —UN—22JUN04
LT04177,000021A -19-10OCT07-16/29
15. Mount disk pack properly. Start with a disk with lining
(A).
Alternately install one disk without lining (B) and then
a disk with lining (A).
LX1034008 —UN—22JUN04
A—Disk with lining B—Disk without lining
Continued on next page LT04177,000021A -19-10OCT07-17/29
TM804919 (23JAN17) 50B-15-80 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=650
PowrQuad™ Module
16. Install springs (A).
A—Spring
LX1034009 —UN—22JUN04
LT04177,000021A -19-10OCT07-18/29
17. Position clutch cover and planetary carrier so that
blind holes (A) of springs (B) align.
A—Blind holes B—Springs
LX1034010 —UN—22JUN04
LT04177,000021A -19-10OCT07-19/29
18. Before turning forward clutch with planetary carrier
180°, install attaching bolts (A) and tighten slightly to
make them hold all components in position.
A—Attaching bolts
Continued on next page LX1034011 —UN—22JUN04
LT04177,000021A -19-10OCT07-20/29
TM804919 (23JAN17) 50B-15-81 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=651
PowrQuad™ Module
19. Remove two of the previously installed attaching bolts.
Apply sealer LOCTITE® 243 (medium strength) to all
attaching bolts.
LX1034012 —UN—22JUN04
LOCTITE is a registered trademark of Loctite Corp.
LT04177,000021A -19-10OCT07-21/29
20. Install attaching bolts and slightly tighten alternately,
until clutch cover touches clutch drum.
21. Tighten clutch cover attaching bolts to specification.
Specification
LX1034013 —UN—22JUN04
Forward clutch drum,
bolt—Torque..................................................................................50 N·m
37 lb-ft
Continued on next page LT04177,000021A -19-10OCT07-22/29
TM804919 (23JAN17) 50B-15-82 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=652
PowrQuad™ Module
22. Install lock ring (B) to transmission shaft (A).
NOTE: At front end of forward clutch drum spline
there is a recess for installing transmission
shaft with lock ring more easily.
LX1033997 —UN—21JUN04
23. Press transmission shaft (A) into clutch drum, as
indicated by arrow.
A—Transmission shaft B—Lock ring
LX1033996 —UN—21JUN04
LT04177,000021A -19-10OCT07-23/29
Servicing planetary carriers
1. To remove planetary gear shafts, push retaining pins
into gear shafts.
IMPORTANT: Push in retaining pins with care.
LX1033989 —UN—21JUN04
Only push in as far as necessary to insert
pin in shaft completely.
LT04177,000021A -19-10OCT07-24/29
2. Remove planetary gear shaft (A) and remove
planetary gear (B) together with thrust washers and
needle bearings.
3. Remove retaining pin (C) from planetary gear shaft (A).
LX1033990 —UN—21JUN04
A—Planetary gear shaft C— Retaining pin
B—Planetary gear
Continued on next page LT04177,000021A -19-10OCT07-25/29
TM804919 (23JAN17) 50B-15-83 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=653
PowrQuad™ Module
4. Inspect components. Replace if necessary.
A—Thrust washers D—Planetary gear shaft
B—Needle bearing E—Retaining pin
C—Planetary gear
LX1033991 —UN—21JUN04
LT04177,000021A -19-10OCT07-26/29
5. Mounting planetary gear
Mount needle bearings (B) and install thrust washers
(A) to planetary gear.
A—Thrust washers C—Planetary gear
B—Needle bearing
LX1033992 —UN—21JUN04
LT04177,000021A -19-10OCT07-27/29
IMPORTANT: Make sure that oil channels on gear
shafts and planetary carrier are not obstructed.
6. Mount planetary gear on planetary carrier, including
TWO thrust washers (A).
LX1033993 —UN—21JUN04
7. Install planetary gear shaft (B).
Continued on next page LT04177,000021A -19-10OCT07-28/29
TM804919 (23JAN17) 50B-15-84 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=654
PowrQuad™ Module
8. Mount spring pin until level with surface.
Final assembly:
See Reference Installing Forward Clutch with Planetary
Drive (Forward/Reverse), in this group.
LX1033994 —UN—21JUN04
LT04177,000021A -19-10OCT07-29/29
Installing Forward Clutch with Planetary
Drive (Forward/Reverse)
1. Make sure seals (A) and thrust washer (B) are
correctly positioned.
LX1027541 —UN—09AUG01
LT04177,000021B -19-10OCT07-1/3
NOTE: Forward clutch and planetary drives are very
heavy. Proceed carefully and use a lifting device.
NOTE: Do not damage retainers.
LX1027534 —UN—07AUG01
2. Installing forward clutch with planetary drive
Continued on next page LT04177,000021B -19-10OCT07-2/3
TM804919 (23JAN17) 50B-15-85 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=655
PowrQuad™ Module
3. Install pressure plate (A) and ring gear (B).
Final assembly:
See Ref. Installing Reverse Brake, in this group.
LX1027536 —UN—07AUG01
LT04177,000021B -19-10OCT07-3/3
TM804919 (23JAN17) 50B-15-86 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=656
PowrQuad™ Module
Replacing Output Shaft
Preparations:
See Ref. "Removing Transmission", in this Section, Group
00.
LX1027537 —UN—17SEP01
Exploded view of output shaft
Repair or mount output shaft parts as required, using
illustration as reference.
A—Retainer D—O-ring
B—Transmission output shaft E—Rear PTO drive shaft
C—Bushing
LT04177,000021C -19-10OCT07-1/3
1. Check wear of transmission output shaft, rear PTO
drive shaft and all other components. Replace if
necessary.
A—Rear PTO drive shaft B—Transmission output shaft
LX1029515 —UN—10JUL02
LT04177,000021C -19-10OCT07-2/3
2. Press bushing (C) to a depth of 2 mm (0.079 in.)
below transmission output shaft chamfer base. To
do so, use driver and 82.6 mm (3-1/4") and 93.7 mm
(3-11/16") diameter washers.
3. Check if oil channels (D) of transmission output shaft
LX1029516 —UN—10JUL02
are open.
Final assembly:
See Ref. Installing Transmission, in this Section, Group
00.
A—Retainer C—Bushing
B—O-ring D—Oil lines
LT04177,000021C -19-10OCT07-3/3
TM804919 (23JAN17) 50B-15-87 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=657
PowrQuad™ Module
TM804919 (23JAN17) 50B-15-88 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=658
Group 20
Remove and Install Range Box
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Range Box Screws Torque 104—156 N·m
(77—115 lb·ft)
Range Box Cover Screws Torque 56—84 N·m
(41—62 lb·ft)
Shifter Fork Screws Torque 30 N·m
(22 lb·ft)
LS87647,0000283 -19-30MAR16-1/1
Other Materials
Number Name Use
L64500 (U.S.) Loctite® 574 Sealant 50B—PowrQuad™ Transmission
Loctite is a trademark of Henkel Corporation
LS87647,0000284 -19-27DEC16-1/1
TM804919 (23JAN17) 50B-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=659
Remove and Install Range Box
Remove and Install Range Box
1. Remove the PowrQuad™ housing. (See Remove and
Install PowrQuad™ Housing in this Section, Group 05.)
NOTE: Do not incline driveshaft while separating housing.
BM010841 —UN—30MAR16
2. Remove the screw (C) and cover (A).
3. Disconnect the connector (B) and hydraulic lines (D).
A—Cover C—Screw
B—Connector D—Hydraulic Line
6135J Tractor
BM010842 —UN—30MAR16
6150J, 6170J, 6190J, and 6210J Tractors
PowrQuad is a trademark of Deere & Company
LS87647,0000282 -19-27DEC16-1/6
4. Remove the power take-off driveshaft (A).
A—Power Take-Off Driveshaft
LX005949 —UN—03NOV95
Continued on next page LS87647,0000282 -19-27DEC16-2/6
TM804919 (23JAN17) 50B-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=660
Remove and Install Range Box
5. Remove the range box cover (A) by removing the
range box screws (B). (See Remove and Install Range
Box Cover in this Section, Group 25.)
6. Remove shifter fork screws (C).
7. Remove front-wheel drive clutch:
CQ282972 —UN—31JUL09
• For the 6135J tractor, see Remove and Install
Front-Wheel Drive Clutch Housing in Section 50A,
Group 15.
• For the 6150J tractor, see Remove and Install
Front-Wheel Drive Clutch Housing in Section 50A,
Group 16.
• For the 6170J, 6190J, and 6210 tractors, see
Remove and Install Front-Wheel Drive Clutch
Housing in Section 50A, Group 17.
A—Range Box Cover C—Shifter Fork Screws (3
B—Range Box Screws (9 used) used)
CQ282973 —UN—31JUL09
LS87647,0000282 -19-27DEC16-3/6
8. Attach JD244 lifting eyes (A) on the range box.
9. Attach a suitable hoist to JD244 lifting eyes (A).
A—JD244 Lifting Eyes
CQ263240 —UN—06JAN06
Continued on next page LS87647,0000282 -19-27DEC16-4/6
TM804919 (23JAN17) 50B-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=661
Remove and Install Range Box
10. Remove the range box screws (A).
NOTE: Housing flanges are hermetically sealed with
liquid sealant. Therefore there is a considerably
strong adhesive force between the housings
even after removing the screws.
LX005953 —UN—03NOV95
A—Range Box Screws
LS87647,0000282 -19-27DEC16-5/6
11. Disconnect the connector (A) at the left-hand side of
the range box.
12. Remove the range box.
13. To install the range box, follow the procedure in
reverse order, observing the following:
BM010843 —UN—30MAR16
a. Clean all surfaces from sealant residue.
b. Install a new gasket.
c. Apply a thin and even layer of Loctite® 574
(L64500) on range box housing surface in contact
with the differential housing.
d. Tighten the range box screws to specification:
A—Connector
Specification
Range Box
Screws—Torque................................................................ 104—156 N·m
(77—115 lb·ft) f. Look through front-wheel drive clutch opening and
check if shifter forks and shifter shafts are correctly
e. Tighten the shifter fork screws to specification: seated.
Specification
Shifter Fork
Screws—Torque............................................................................30 N·m
(22 lb·ft)
Loctite is a trademark of Henkel Corporation
LS87647,0000282 -19-27DEC16-6/6
TM804919 (23JAN17) 50B-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=662
Group 25
Range Box
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Input Shaft
Input Shaft End Play 0.013—0.080 mm
(0.0005—0.0030 in)
Retaining Plate Screw Torque 25 N·m
(18 lb·ft)
Output Shaft
Park Lock Pawl Spring Free Length 62 mm
(2.44 in)
Test Length 57 mm at 29—47 N
(2.2 in at 6.5—10.5 lb)
Output Shaft Nut Torque 550 N·m
(405 lb·ft)
Output Shaft End Play 0.013—0.080 mm
(0.0005—0.0030 in)
Shifting Mechanism
Shifter Fork Detent Spring Free Length 43 mm
(1.69 in)
Test Length 35.9 mm at 90—110 N
(1.41 in at 20—24.25 lb)
Range Box Cover
Range Box Cover Screws Torque 56—84 N·m
(41—62 lb·ft)
LS87647,0000292 -19-31MAR16-1/1
Other Materials
Number Name Use
L41475 (U.S.) Loctite® 243 Middle Threadlocker Prevents loosening of screws.
Loctite is a trademark of Henkel Corporation
LS87647,0000279 -19-18APR16-1/1
TM804919 (23JAN17) 50B-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=663
Range Box
Cross-Sectional View—Range Box
CQ294239 —UN—20MAR13
A—Input shaft E—Spacer I— Front wheel drive gear M—A range gear
B—C range gear F— Output shaft J— Spacer N—Pinion
C—Synchronizer G—C range gear K—B range gear
D—D range gear H—D range gear L— Synchronizer
OU90500,00001D1 -19-06NOV12-1/1
TM804919 (23JAN17) 50B-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=664
Range Box
Input Shaft—Exploded View
CQ294240 —UN—20MAR13
A—Snap Ring D—Input Shaft G—Sleeve J— Range Gear C
B—Bearing Cup E—Spacer H—Range Gear D K—Ring
C—Bearing Cone F— Thrust Washer I— Synchronizer
OU90500,00001D2 -19-01APR16-1/1
TM804919 (23JAN17) 50B-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=665
Range Box
Remove Input Shaft
1. Remove the range box. (See Remove and Install
Range Box in this Section, Group 20.)
2. Remove the output shaft. (See Remove Output Shaft
RXA0093684 —UN—03MAY07
in this Group.)
3. Remove the shifter rod (A) and shifter fork (B).
A—Shifter Rod (Ranges C and B—Shifter Fork (Ranges C and
D) D)
LS87647,0000285 -19-31MAR16-1/3
4. Remove the retaining plate screw (A) and retaining
plate (B).
5. Turn the ring (C) counterclockwise and remove it.
A—Retaining Plate Screw C—Ring
CQ282976 —UN—03AUG09
B—Retaining Plate
LS87647,0000285 -19-31MAR16-2/3
6. Remove the input shaft through the bottom of range
box.
RXA0093786 —UN—11MAY07
LS87647,0000285 -19-31MAR16-3/3
TM804919 (23JAN17) 50B-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=666
Range Box
Disassemble and Assemble Input Shaft
1. Remove the input shaft. (See Remove Input Shaft in A
this Group.)
2. Remove the snap ring (A).
RXA0093787 —UN—11MAY07
A—Snap Ring
LS87647,0000286 -19-31MAR16-1/8
3. Place the puller as shown. Remove the bearing cone
(A) and remove components.
A—Bearing Cone
RXA0093793 —UN—11MAY07
LS87647,0000286 -19-31MAR16-2/8
4. Remove the bearing cone (A).
A—Bearing Cone
Continued on next page RXA0066547 —UN—09APR03
LS87647,0000286 -19-31MAR16-3/8
TM804919 (23JAN17) 50B-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=667
Range Box
5. Install range gear D (B) with sleeve and synchronizer
(A).
A
A—Synchronizer B—Range Gear D
B
RXA0093790 —UN—11MAY07
LS87647,0000286 -19-31MAR16-4/8
6. Install range gear C (B) with sleeve and thrust washer
(A). A B
A—Thrust Washer B—Range Gear C
RXA0093789 —UN—11MAY07
LS87647,0000286 -19-31MAR16-5/8
7. Install the bearing cone (A).
CAUTION: Heat bearing in a bearing heater. A
Do not exceed 150°C (300°F). Proceed with
care to avoid burns.
RXA0093788 —UN—11MAY07
A—Bearing Cone
Continued on next page LS87647,0000286 -19-31MAR16-6/8
TM804919 (23JAN17) 50B-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=668
Range Box
8. Install the snap ring (A).
NOTE: Snap rings (A) are available in various thicknesses. A
Use thickest snap ring that fits in groove.
RXA0093787 —UN—11MAY07
A—Snap Ring
LS87647,0000286 -19-31MAR16-7/8
9. Install the bearing cone (A).
CAUTION: Heat bearing in a bearing heater.
Do not exceed 150°C (300°F). Proceed with
care to avoid burns.
RXA0066547 —UN—09APR03
A—Bearing Cone
LS87647,0000286 -19-31MAR16-8/8
Install Input Shaft
1. Install the bearing cup (B) in range box housing and
install snap ring (A).
RXA0066470 —UN—22APR03
A—Snap Ring B—Bearing Cup
Continued on next page LS87647,0000287 -19-31MAR16-1/4
TM804919 (23JAN17) 50B-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=669
Range Box
2. Press the bearing cup (A) into ring (B).
A—Bearing Cup B—Ring
RXA0066471 —UN—22APR03
LS87647,0000287 -19-31MAR16-2/4
3. Install input shaft in housing through the bottom.
RXA0093786 —UN—11MAY07
LS87647,0000287 -19-31MAR16-3/4
4. Screw in the ring (A).
5. Check and adjust input shaft end play. (See Adjust
Input Shaft End Play in this Group.)
A—Ring
RXA0066473 —UN—22APR03
LS87647,0000287 -19-31MAR16-4/4
TM804919 (23JAN17) 50B-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=670
Range Box
Adjust Input Shaft End Play
1. Tighten the ring until specified end play is obtained:
Specification
Input Shaft—End Play..................................................0.013—0.080 mm
RXA0066474 —UN—22APR03
(0.0005—0.0030 in.)
LS87647,0000288 -19-11APR16-1/3
2. Install the retaining plate (B) and retaining plate screw
(A).
3. Tighten the retaining plate screw (A) to specification:
Specification
RXA0066475 —UN—22APR03
Retaining Plate
Screw—Torque..............................................................................25 N·m
(18 lb·ft)
NOTE: If necessary, turn ring until retaining plate
fits in next recess.
A—Retaining Plate Screw B—Retaining Plate
LS87647,0000288 -19-11APR16-2/3
4. Install shifter rods (A) and forks (B).
A—Shifter Rods (Ranges C and B—Shifter Forks (Ranges C
D) and D)
RXA0093684 —UN—03MAY07
LS87647,0000288 -19-11APR16-3/3
TM804919 (23JAN17) 50B-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=671
Range Box
Output Shaft—Exploded View
A—Differential Crown Gear D—Spacer I— Spacer M—Spacer CQ294241 —UN—20MAR13
B—Output Shaft E—Range Gear A J— Front-Wheel Drive Gear N—Shim
C—Tapered Roller Bearing F— Synchronizer K—Range Gear D O—Adjustment Ring
Assembly G—Sleeve L— Range Gear C P—Wear Sleeve
H—Range Gear B
OU90500,00001D8 -19-04APR16-1/1
TM804919 (23JAN17) 50B-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=672
Range Box
Remove Output Shaft
1. Remove the range box. (See Remove and Install
Range Box in this Section, Group 20.)
2. To prevent output shaft from rotating, move the park
RXA0093671 —UN—02MAY07
lock lever (A) to park position.
A—Park Lock Lever
Park Lock Lever in Park Position
LS87647,0000289 -19-26APR16-1/7
3. Remove the output shaft nut using JDT44 socket or a
commercial socket.
RXA0066527 —UN—09APR03
LS87647,0000289 -19-26APR16-2/7
4. Remove the shifter fork detent springs (A). To remove
detent balls, use a magnet.
A—Shifter Fork Detent Springs
RXA0093674 —UN—02MAY07
Continued on next page LS87647,0000289 -19-26APR16-3/7
TM804919 (23JAN17) 50B-25-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=673
Range Box
5. Remove the plug (A) and park lock pawl spring (B).
6. Remove the snap ring (C) and park lock pawl.
A—Plug C—Snap Ring
B—Park Lock Pawl Spring
RXA0093675 —UN—02MAY07
LS87647,0000289 -19-26APR16-4/7
7. Remove A and B shifter rod (A) and fork.
NOTE: Pay attention to detent balls of shifter rods.
A—Shifter Rod (Range A and B)
RXA0093681 —UN—03MAY07
LS87647,0000289 -19-26APR16-5/7
8. Lightly strike the end of output shaft with a plastic
hammer until tapered roller bearing can be removed.
RXA0066534 —UN—09APR03
Continued on next page LS87647,0000289 -19-26APR16-6/7
TM804919 (23JAN17) 50B-25-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=674
Range Box
9. Carefully remove the output shaft.
10. Remove components from output shaft.
RXA0066535 —UN—09APR03
LS87647,0000289 -19-26APR16-7/7
TM804919 (23JAN17) 50B-25-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=675
Range Box
Install Output Shaft
CQ294242 —UN—20MAR13
CQ294243 —UN—20MAR13
1. Note stamped letter (A) on the upper left-hand side
of front face of differential housing and refer to the
following chart for corresponding measurement.
NOTE: If letter is absent, assume a measurement
of 238.00 mm (9.370 in).
CQ294244 —UN—20MAR13
CQ294245 —UN—20MAR13
A—Stamped Letter C—Bearing Height
B—Bearing Cup Bore Depth D—Etched Dimension
Stamped Letter 6150J 6170J, 6190J, and 6210J
A 204.93—204.97 mm (8.0681—8.0696 in) 237.93—237.97 mm (9.3673—9.3688 in)
B 204.98—205.02 mm (8.0700—8.0716 in) 237.98—238.02 mm (9.3692—9.3708 in)
C 205.03—205.07 mm (8.0720—8.0736 in) 238.03—238.07 mm (9.3712—9.3728 in)
D 205.08—205.13 mm (8.0740—8.0759 in) 238.08—238.13 mm (9.3732—9.3751 in)
2. Measure the bearing cup bore depth (B). 237.93—237.97 mm Dimension from stamped letter (A)
(9.3673—9.3688 in)
3. Measure the bearing height (C). + 22.22 mm (0.875 in) Bearing cup bore depth (B)
- 46.26 mm (1.821 in) Bearing height (C)
4. Note etched dimension (D) stamped on bevel gear
face. - 212.37 mm (8.361 in) Etched dimension (D)
- 0.063 mm (0.0025 in) Allowance for preload
5. Calculate shim thickness: __________________
Example: = 1.457—1.497 mm Correct shim pack thickness
(0.05736— 0.05893 in)
Continued on next page LS87647,000028A -19-31MAR16-1/8
TM804919 (23JAN17) 50B-25-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=676
Range Box
6. Install the shims (A) of calculated thickness.
A—Shims
CQ294246 —UN—20MAR13
LS87647,000028A -19-31MAR16-2/8
7. Install the bearing cup (A).
A—Bearing Cup
RXA0066478 —UN—22APR03
LS87647,000028A -19-31MAR16-3/8
8. Install the bearing cone (A) on output shaft.
CAUTION: Heat bearing in a bearing heater.
Do not exceed 150°C (300°F). Proceed with
care to avoid burns.
RXA0066479 —UN—22APR03
NOTE: Press bearing cone as far as it goes.
A—Bearing Cone
Continued on next page LS87647,000028A -19-31MAR16-4/8
TM804919 (23JAN17) 50B-25-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=677
Range Box
9. Push the output shaft into range box housing and
install components.
NOTE: Also install shifter fork for ranges A and B on
synchronizer unit. If shifter fork is installed later,
remove again the remaining shifter rods.
RXA0066535 —UN—09APR03
LS87647,000028A -19-31MAR16-5/8
10. Install the spacer (A) and shims (B).
NOTE: If intermediate shaft axial play needs to
be readjusted, use shims with a thickness
of 2 mm (0.078 in).
RXA0066481 —UN—22APR03
11. Install the bearing cone (C).
A—Spacer C—Bearing Cone
B—Shims
LS87647,000028A -19-31MAR16-6/8
12. Install shifter rod (A).
A—Shifter Rod (Ranges A and
B)
RXA0093681 —UN—03MAY07
Continued on next page LS87647,000028A -19-31MAR16-7/8
TM804919 (23JAN17) 50B-25-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=678
Range Box
13. Install park lock pawl and snap ring (C).
14. Check and test the park lock pawl spring (B):
Specification
Park Lock Pawl
RXA0093675 —UN—02MAY07
Spring—Free Length..................................................................... 62 mm
(2.44 in)
Test Length ............................................................... 57 mm at 29—47 N
(2.2 in at 6.5—10.5 lb)
15. Install the park lock pawl spring (B) and plug (A).
A—Plug C—Snap Ring
B—Park Lock Pawl Spring
LS87647,000028A -19-31MAR16-8/8
Adjust Output Shaft End Play
1. Install 2 mm (0.078 in) thick shims behind tapered
roller bearing.
2. Temporarily attach the range box cover with two
RXA0066527 —UN—09APR03
screws and move park lock lever to parking position to
prevent output shaft from rotating.
3. Use JDT44 socket or a commercial socket and tighten
output shaft nut to specification:
Specification
Output Shaft
Nut—Torque................................................................................550 N·m
(405 lb·ft)
4. Check output shaft axial play.
5. Remove the shims until specified end play is obtained:
RXA0066484 —UN—22APR03
Specification
Output Shaft—End play................................................0.013—0.080 mm
(0.0005—0.0030 in)
6. Tighten output shaft nut again using JDT44 socket or
a commercial socket and secure it at two places.
Specification
Output Shaft
Nut—Torque................................................................................550 N·m
(405 lb·ft)
Continued on next page LS87647,000028B -19-01APR16-1/2
TM804919 (23JAN17) 50B-25-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=679
Range Box
7. Check and test shifter fork detent spring (A):
Specification
Shifter Fork Detent
Spring—Free Length..................................................................... 43 mm
(1.69 in)
RXA0093674 —UN—02MAY07
Test Length .......................................................... 35.9 mm at 90—110 N
(1.41 in at 19.58—24.25 lb)
8. Install balls and springs of shifter rod detent.
A—Shifter Rod Detent Springs
LS87647,000028B -19-01APR16-2/2
Range Box Cover—Exploded View
RXA0093694 —UN—03MAY07
Range Box Cover—Exploded View
A—Lever F— Locking Cam J— Washer O—Lever (Ranges C and D)
B—Spring Pin G—Thrust Washer K—Spring Pin
C—Gasket H—Needle Bearing L— Lever Arm
D—Dowel Pin I— Range Box Cover Screws (9 M—O-Ring
E—Range Box Cover used) N—Lever (Ranges A and B)
LS87647,000028C -19-01APR16-1/1
TM804919 (23JAN17) 50B-25-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=680
Range Box
Remove and Install Range Box Cover
1. Disconnect any cables attached to the range box cover.
2. Remove the range box screws (B).
RXA0093672 —UN—02MAY07
3. Remove the range box cover (A).
4. To install the range box cover, follow the procedure in
reverse order, observing the following:
a. Align the shift levers on range box cover with the
shifter rods in range box housing.
b. Install a new gasket to range box cover.
c. Tighten the range box cover screws to specification:
Specification
Range Box Cover
Screws—Torque.................................................................... 56—84 N·m
RXA0093673 —UN—02MAY07
(41—62 lb·ft)
A—Range Box Cover B—Range Box Cover Screws
LS87647,000028D -19-11APR16-1/1
TM804919 (23JAN17) 50B-25-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=681
Range Box
Shifting Mechanism—Exploded View
RXA0093685 —UN—03MAY07
Shifting Mechanism—Exploded View
A—Ball D—Shifter Rod (Ranges A and B) F— Shifter Fork (Ranges A an B)
B—Shifter Fork Detent Spring E—Shifter Fork (Ranges C and D) G—Wear Lining
C—Shifter Rod (Ranges C and D) H—Threaded Pins
LS87647,0000291 -19-04APR16-1/1
Disassemble, Repair, and Assemble Shifting
Mechanism
1. Remove the range box cover. (See Remove and
Install Range Box Cover in this Group.)
RXA0093674 —UN—02MAY07
2. Remove the balls and springs (A).
A—Balls and Springs
Continued on next page LS87647,000028E -19-11APR16-1/2
TM804919 (23JAN17) 50B-25-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=682
Range Box
3. Remove and disassemble shifter rods (A) and forks (B).
NOTE: Shifter forks are marked with range designations
(A - B) or (C - D). The shifter rods have
designations stamped on front.
RXA0093684 —UN—03MAY07
NOTE: Apply grease to balls and locking pins so that
shift rods remain in place during installation.
4. Inspect components for wear and damage.
5. To assemble the shifting mechanism, follow the
procedure in reverse order, observing the following:
a. Apply grease to balls and locking pins.
b. Tighten the shifter fork screws to specification: A—Shifter Rods B—Shifter Forks
Specification
Shifter Fork
Screws—Torque............................................................................30 N·m
(22 lb·ft)
LS87647,000028E -19-11APR16-2/2
TM804919 (23JAN17) 50B-25-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=683
Range Box
Park Lock—Exploded View
RXA0066544 —UN—09APR03
Park Lock—Exploded View
1— Journal 10— Locking Pawl 18— Plug 27— Cotter Pin
2— Lever Arm 11— Washer 19— Snap Ring 28— Slotted Nut
3— Retaining Clip 12— Bushing 20— Bushing 29— Washer
4— Needle Bearing 13— Locking Cam 21— Shaft 30— Washer (2 used)
5— Washer 14— Thrust Washer 22— O-Ring 31— Lever Arm
6— Screw 15— Needle Bearing 23— Washer 32— Dowel Pin
7— Rod 16— Spring 24— Spring Pin
8— Stud 17— O-Ring 25— Spring
9— Cotter Pin 26— Square Plate
LS87647,000028F -19-04APR16-1/1
TM804919 (23JAN17) 50B-25-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=684
Range Box
Adjust Range Shift
1. Remove the range box cover. (See Remove and
Install Range Box Cover in this Group.)
2. Attach dealer-fabricated DFLX29 support (A) that acts
RXA0093687 —UN—03MAY07
as a detent for shifter rods.
3. Thoroughly clean screws and apply Loctite® 243
(L41475) medium threadlocker.
4. Move shifter rods to neutral position.
5. Adjust shifter fork by means of shifter fork screws (B)
until centered in relation to shift collar.
6. Move shifter forks through all positions.
A—Dealer-Fabricated DFLX29 B—Shifter Fork Screws
NOTE: Ensure that the shifter forks do not rub laterally Support
on shift collars in ANY shift position.
7. Tighten shifter fork screws (B) to specification: 8. Check shift linkage.
Specification
9. Install the range box cover. (See Remove and Instal
Shifter Fork
Range Box Cover in this Group.)
Screws—Torque............................................................................30 N·m
(22 lb·ft)
Loctite is a trademark of Henkel Corporation
LS87647,0000290 -19-29APR16-1/1
TM804919 (23JAN17) 50B-25-23 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=685
Range Box
TM804919 (23JAN17) 50B-25-24 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=686
Group 30
Monitoring Systems
Replace Transmission Oil Filter Pressure
Switch (B007)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010835 —UN—30MAR16
3. Replace the transmission oil filter pressure switch (B).
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector B—Transmission Oil Filter
Pressure Switch
LS87647,000027B -19-30MAR16-1/1
Replace Transmission Oil Filter Temperature
Switch (B029)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010836 —UN—30MAR16
3. Replace the transmission oil filter temperature switch
(B).
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector B—Transmission Oil Filter
Temperature Switch
LS87647,000027C -19-30MAR16-1/1
Replace Hydraulic Oil High Temperature
Switch (B030)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010837 —UN—30MAR16
3. Replace the hydraulic oil high temperature switch.
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector
LS87647,000027D -19-30MAR16-1/1
TM804919 (23JAN17) 50B-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=687
Monitoring Systems
Replace Transmission Oil Pressure Switch
(B031)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010838 —UN—30MAR16
3. Replace the transmission oil pressure switch (B).
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector B—Transmission Oil Filter
Pressure Switch
LS87647,000027E -19-30MAR16-1/1
Replace Forward Clutch Pressure Switch
(B032)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010839 —UN—30MAR16
3. Replace the forward clutch pressure switch (B).
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector B—Forward Clutch Pressure
Switch
LS87647,000027F -19-30MAR16-1/1
Replace Reverse Clutch Pressure Switch
(B033)
1. Disconnect the battery negative cable.
2. Disconnect the connector (A).
BM010840 —UN—30MAR16
3. Replace the reverse clutch pressure switch (B).
NOTE: Collect the oil as it comes out.
4. Reconnect the connector (A).
A—Connector B—Reverse Clutch Pressure
Switch
LS87647,0000280 -19-30MAR16-1/1
TM804919 (23JAN17) 50B-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=688
Monitoring Systems
Replace Start Safety Switch (B036)
1. Disconnect the battery negative cable.
2. Disconnect the connector at the start safety switch.
LX1030443 —UN—14AUG02
3. Replace the start safety switch (A).
4. Tighten the start safety switch to specification:
Specification
Start Safety
Switch—Torque..................................................................... 18—20 N·m
(13—16 lb·ft)
5. Reconnect the connector.
LS87647,000027A -19-30MAR16-1/1
Replace Transmission Oil Temperature
Sensor (B066)
1. Disconnect the battery negative cable.
2. Disconnect the connector (see arrow).
3. Replace the transmission oil temperature sensor.
NOTE: Collect the oil as it comes out.
4. Reconnect the connector.
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
BM006713 —UN—21JAN16
LS87647,0000281 -19-30MAR16-1/1
TM804919 (23JAN17) 50B-30-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=689
Monitoring Systems
TM804919 (23JAN17) 50B-30-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=690
Section 60A
Steering
Contents
Page
Group 05—Hydrostatic Steering
Special Tools ...............................................60A-05-1
Other Materials ............................................60A-05-1
Specifications ..............................................60A-05-1
Preliminary Work .........................................60A-05-1
Disconnecting/Connecting Steering
or Brake Hoses........................................60A-05-2
Steering - Exploded View ............................60A-05-3
Remove and Install Steering
Wheel ......................................................60A-05-4
Steering Column—Exploded
View .........................................................60A-05-5
Remove and Install Steering
Column ....................................................60A-05-5
Steering Valve - Cross Sectional
View .........................................................60A-05-8
Steering Valve - Exploded View ..................60A-05-9
Remove and Install Steering
Valve ......................................................60A-05-10
Disassembling Steering Valve ...................60A-05-10
Assembling Steering Valve........................60A-05-13
Adjusting Shock Valves .............................60A-05-21
Group 10—AutoTrac™ Integrated—6150J,
6170J, 6190J, and 6210J Tractors
Specifications ..............................................60A-10-1
Steering Column (with AutoTrac™
Integrated)—Exploded View ....................60A-10-2
AutoTrac™ Integrated—Compo-
nents........................................................60A-10-3
Remove and Install AutoTrac™
Integrated Steering Valve ........................60A-10-4
Replace Solenoid Valves.............................60A-10-5
Group 15—Monitoring Systems
Replace Wheel Angle Sensor
(WAS) (B139) ..........................................60A-15-1
Replace Steering Input Device
(SID) (B138)—AutoTrac™
Integrated ................................................60A-15-1
TM804919 (23JAN17) 60A-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 60A-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Hydrostatic Steering
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
L41475 (U.S.) Loctite® 243 Sealant 60—Steering
Loctite is a trademark of Henkel Corporation
LS87647,0000567 -19-23DEC16-1/1
Specifications
Item Measurement Specification
Steering Wheel
Steering Wheel Lock Nut Torque 50 N·m
(37 lb·ft)
Steering Valve
Steering Valve Screws Torque 25—35 N·m
(18.5—26 lb·ft)
Steering Valve Attaching Screws Torque 30 N·m
(23 lb·ft)
Threaded Plug Torque 50 N·m
(35 lb·ft)
LS87647,0000299 -19-04APR16-1/1
Preliminary Work
Disconnect battery ground strap (—).
LX000872 —UN—19SEP94
LX25458,00000A6 -19-10JAN01-1/1
TM804919 (23JAN17) 60A-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=693
Hydrostatic Steering
Disconnecting/Connecting Steering or Brake
Hoses
Disconnecting steering or brake hoses
NOTE: Some of the following illustrations show the
CQ294276 —UN—20MAR13
hydraulic hoses when removed.
NOTE: Trap oil as it emerges in a suitable container. Seal
the openings so that no dust can penetrate.
1. Place disconnecting tool KJD10293 (A) on hydraulic
hose.
2. Press tool down (in the direction indicated by the
arrow) until the red ring (B) is visible and then
disconnect coupler.
A—KJD10293 disconnecting B—Ring
tool
CQ294277 —UN—20MAR13
OU90500,00001FE -19-14FEB14-1/2
Connecting steering or brake hoses
1. Without using a tool, push hydraulic hose into coupler
until it engages.
2. Several times move hydraulic hose in the directions
indicated by the arrows to ensure it is connected
CQ294278 —UN—20MAR13
properly.
OU90500,00001FE -19-14FEB14-2/2
TM804919 (23JAN17) 60A-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=694
Hydrostatic Steering
Steering - Exploded View
CQ257480 —UN—11NOV05
A—Cover E—Snap ring H—Cover
B—Lock Nut F— Bushing I— Cover
C—Washer G—Snap ring J— Support
D—Steering wheel K—Steering Column Assembly
OU04339,0000066 -19-27NOV12-1/1
TM804919 (23JAN17) 60A-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=695
Hydrostatic Steering
Remove and Install Steering Wheel
1. Remove the cover (A).
2. Remove the steering wheel lock nut (C) and serrated
washer (B).
BM010844 —UN—01APR16
3. Remove the steering wheel (D).
4. To install the steering wheel (D), follow the procedure
in reverse order, observing the following:
• Tighten the steering wheel lock nut to specification:
Specification
Steering Wheel Lock
Nut—Torque..................................................................................50 N·m
(37 lb·ft)
A—Cover C—Steering Wheel Lock Nut
B—Serrated Washer D—Steering Wheel
BM010845 —UN—01APR16
LS87647,0000298 -19-04APR16-1/1
TM804919 (23JAN17) 60A-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=696
Hydrostatic Steering
Steering Column—Exploded View
LX007802 —UN—07OCT94
A—Lever Cover E—Pin H—Screws L— Pin
B—Pin F— Gas-Filled Cylinder I— Snap Ring M—Shaft
C—Lever G—Bushings J— Washer
D—Spring K—Steering Column
LS87647,0000294 -19-01APR16-1/1
Remove and Install Steering Column
1. Remove the steering wheel. (See Remove and Install
Steering Wheel in this Group.)
2. Remove the lever cover (A).
LX1028893 —UN—16MAY02
A—Lever Cover
Continued on next page LS87647,0000296 -19-04APR16-1/6
TM804919 (23JAN17) 60A-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=697
Hydrostatic Steering
3. Remove the screw (A) and carefully remove the cover
(B).
A—Screw B—Cover
LX1028894 —UN—16MAY02
LS87647,0000296 -19-04APR16-2/6
4. Remove the screws (A), (B), (C), and (D).
A—Screw C—Screw
B—Screw D—Screw
Continued on next page LX1028895 —UN—16MAY02
LX1028896 —UN—16MAY02
LS87647,0000296 -19-04APR16-3/6
TM804919 (23JAN17) 60A-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=698
Hydrostatic Steering
5. Raise the console (A) and lay it on hood.
A—Console
CQ244870 —UN—28JUL05
LS87647,0000296 -19-04APR16-4/6
1
6. Disconnect connector (A) from steering input device.
A—Connector
CQ297061 —UN—24JAN14
1
Tractor equipped with AutoTrac™ Integrated.
Continued on next page LS87647,0000296 -19-04APR16-5/6
TM804919 (23JAN17) 60A-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=699
Hydrostatic Steering
7. Remove the screws (A).
8. Remove the steering column (B).
9. To install the steering column, follow the procedure in
reverse order.
CQ250220 —UN—07SEP05
A—Screws (3 used) B—Steering Column
LS87647,0000296 -19-04APR16-6/6
Steering Valve - Cross Sectional View
L117911 —UN—28JUL94
A—Shock valve (2 used) D—Housing H—Check valve L— Suction valve
B—Cross-pin E—Rotor shaft I— Valve sleeve
C—Leaf springs (6 used) F— Valve spool J— Stator
G—Check valve K—Rotor
GB52027,0000C4E -19-27NOV12-1/1
TM804919 (23JAN17) 60A-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=700
Hydrostatic Steering
Steering Valve - Exploded View
LX1028396 —UN—21DEC01
1— Shock valve assembly (2 8— Suction valve assembly (2 17— Sealing ring 29— Cover
used) used) 18— Housing 30— Seal washers (7 used)
2— Threaded plug (2 used) 9— Sealing ring 19— Ball 31— Attaching bolt (6 used)
3— Sealing ring (2 used) 10— Thrust washer 20— Threaded plug 32— Attaching bolt with spring
4— Adjustment screw (2 used) 11— Thrust bearing 21— Leaf springs pin
5— Spring (2 used) 12— Thrust washer 22— Drive shaft 33— Type plate
6— Spring guide (2 used) 13— Retaining ring 23— O-Ring 34— Thrust screws
7— Ball (2 used) 14— Spool valve 24— Distributor plate
15— Cross pin 25— Rotor
16— Valve sleeve 26— O-Ring
27— Stator
28— O-Ring
OU90500,0000202 -19-27NOV12-1/1
TM804919 (23JAN17) 60A-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=701
Hydrostatic Steering
Remove and Install Steering Valve
1. Remove the steering column. (See Remove and
Install Steering Column in this Group.)
2. Disconnect the hydraulic lines at the steering valve (B).
CQ250230 —UN—07SEP05
NOTE: Collect the oil as it comes out.
NOTE: Seal all open ends.
3. Remove the steering valve screws (A) and steering
valve (B).
4. To install the steering valve (B), follow the procedure
in reverse order, observing the following:
A—Steering Valve Screws B—Steering Valve
• Tighten the steering valve screws to specification:
Specification
Steering Valve
Screws—Torque.................................................................... 25—35 N·m
(18.5—26 lb·ft)
LS87647,0000293 -19-04APR16-1/1
Disassembling Steering Valve
NOTE: Type plate shows type of steering valve
(ex. OSPQ 125 LS).
1. Position steering unit on KML10018-1 assembly plate
LX001066 —UN—06OCT94
(B).
2. Remove cover (A).
OU90500,0000201 -19-14FEB14-1/10
3. Remove rotor (B) and stator (A).
4. Remove drive shaft (C) and distributor plate (D).
A—Stator C—Drive shaft
B—Rotor D—Distributor plate
LX001067 —UN—06OCT94
Continued on next page OU90500,0000201 -19-14FEB14-2/10
TM804919 (23JAN17) 60A-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=702
Hydrostatic Steering
5. Remove check valve (A) and suction valves (B).
L106657 —UN—06OCT94
OU90500,0000201 -19-14FEB14-3/10
NOTE: Shock valves are defined for a specific pressure.
After removing, it will be necessary to readjust them.
6. Remove plugs (A).
LX013077 —UN—25JAN96
OU90500,0000201 -19-14FEB14-4/10
7. Remove shock valves.
L106658 —UN—06OCT94
Continued on next page OU90500,0000201 -19-14FEB14-5/10
TM804919 (23JAN17) 60A-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=703
Hydrostatic Steering
8. OSPQ 125/200 LS steering valve only:
9. Remove control valve.
10. Remove threaded plug (A).
LX013074 —UN—25JAN96
OU90500,0000201 -19-14FEB14-6/10
11. Remove spring (B) and piston (A) of control valve.
LX013075 —UN—25JAN96
OU90500,0000201 -19-14FEB14-7/10
12. Position cross pin parallel to flattened face of steering
valve turning spool and sleeve.
13. Remove spool and sleeve applying slight pressure on
spool valve and turning valve sleeve simultaneously.
LX001068 —UN—06OCT94
Continued on next page OU90500,0000201 -19-14FEB14-8/10
TM804919 (23JAN17) 60A-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=704
Hydrostatic Steering
14. Remove thrust bearing (A) and retaining ring (B).
15. Remove cross pin (F).
16. Remove spool valve (E) from valve sleeve (D).
17. Remove leaf springs (C).
LX001069 —UN—06OCT94
A—Thrust bearing assembly D—Valve sleeve
B—Retaining ring E—Spool valve
C—Leaf springs F— Cross pin
OU90500,0000201 -19-14FEB14-9/10
18. Remove retainer (A) from housing.
19. Remove backup ring and O-ring.
LX001070 —UN—06OCT94
OU90500,0000201 -19-14FEB14-10/10
Assembling Steering Valve
1. Using a hammer and an appropriate steel bar, insert
new retainer (A) step by step into housing groove.
LX001079 —UN—06OCT94
Continued on next page OU90500,0000203 -19-14FEB14-1/21
TM804919 (23JAN17) 60A-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=705
Hydrostatic Steering
2. Coat sealing ring assembly composed of O-ring (A)
and backup ring (B) with grease and slide onto small
piston KML10018-5 (C).
L106750 —UN—06OCT94
OU90500,0000203 -19-14FEB14-2/21
3. Install sealing ring:
a. Press sleeve (B) of special tool KML10018 (A)
completely on steering unit housing.
b. Then slide large piston totally into sleeve.
c. Remove steering valve sleeve together with large
L106751 —UN—06OCT94
piston.
OU90500,0000203 -19-14FEB14-3/21
4. Here sealing rings of different types of steering valves
are shown in their installed position.
Steering valve type Sealing ring
OSPF Steering valves ......................................... A
LX1022749 —UN—22APR99
Continued on next page OU90500,0000203 -19-14FEB14-4/21
TM804919 (23JAN17) 60A-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=706
Hydrostatic Steering
5. Position two straight leaf springs into spool groove.
6. Slide curved leaf springs in between straight leaf
springs.
LX001072 —UN—06OCT94
OU90500,0000203 -19-14FEB14-5/21
7. Mount valve spool and spring.
LX001073 —UN—06OCT94
OU90500,0000203 -19-14FEB14-6/21
8.
IMPORTANT: Spool grooves must be facing
sleeve bores (see arrows).
LX001074 —UN—06OCT94
Continued on next page OU90500,0000203 -19-14FEB14-7/21
TM804919 (23JAN17) 60A-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=707
Hydrostatic Steering
9. Align and center leaf springs.
LX001075 —UN—06OCT94
OU90500,0000203 -19-14FEB14-8/21
10. Install retaining ring (A).
IMPORTANT: Retaining ring must turn freely without
interference of leaf springs.
LX001076 —UN—06OCT94
OU90500,0000203 -19-14FEB14-9/21
11. Insert cross pin (A) into valve assembly.
LX001077 —UN—06OCT94
Continued on next page OU90500,0000203 -19-14FEB14-10/21
TM804919 (23JAN17) 60A-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=708
Hydrostatic Steering
12. Install thrust washer (C), thrust bearing (B) and thrust
washer (A).
IMPORTANT: Beveled side of thrust washer (C) must
be facing upper surface of spool valve.
LX001078 —UN—06OCT94
OU90500,0000203 -19-14FEB14-11/21
13. Coat spool valve assembly with oil and install.
IMPORTANT: Make sure spool valve cross pin
and sleeve are horizontal.
NOTE: Insert spool and valve sleeve into housing
LX001080 —UN—06OCT94
bore with slight turning movements.
OU90500,0000203 -19-14FEB14-12/21
14. Install check valve:
a. Position check valve ball into provided bore.
b. Screw threaded bushing (A) into place until it is
slightly below housing surface.
L106753 —UN—06OCT94
Continued on next page OU90500,0000203 -19-14FEB14-13/21
TM804919 (23JAN17) 60A-05-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=709
Hydrostatic Steering
15. Install two suction valves (spring pin and ball
assemblies) to bores as shown.
L106754 —UN—06OCT94
OU90500,0000203 -19-14FEB14-14/21
16. Installing distributor plate and drive shaft:
a. Position O-ring into groove in housing.
b. Install distributor plate (A) so that holes are aligned
with their counterparts in valve housing.
L106755 —UN—06OCT94
c. Insert drive shaft (B) and attach using special tool
KML10018 (C).
OU90500,0000203 -19-14FEB14-15/21
17. Coat stator O-rings (A) with grease.
18. Position rotor (B) and stator as shown.
CAUTION: Avoid accidents! Cross pin must
be positioned as shown.
L106756 —UN—07OCT94
IMPORTANT: Rotor (B) and cross pin (C) must
be positioned as shown to ensure steering
will work properly.
A—Stator C—Cross pin
B—Rotor D—Drive shaft
Continued on next page OU90500,0000203 -19-14FEB14-16/21
TM804919 (23JAN17) 60A-05-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=710
Hydrostatic Steering
19. Install cover.
20. Crosswise tighten bolts to specification.
Specification
Bolts—Torque................................................................................30 N·m
23 lb.-ft.
L106757 —UN—06OCT94
NOTE: Screw in attaching bolt with spring pin into
bore with threaded plug.
OU90500,0000203 -19-14FEB14-17/21
21. Install piston (A) and spring (B) in the control valve.
LX013075 —UN—25JAN96
OU90500,0000203 -19-14FEB14-18/21
22. Tighten threaded plug (A) to specification:
Specification
Threaded plug—Torque.................................................................50 N·m
35 lb.-ft.
LX013074 —UN—25JAN96
Continued on next page OU90500,0000203 -19-14FEB14-19/21
TM804919 (23JAN17) 60A-05-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=711
Hydrostatic Steering
23. Install shock valves:
a. Position shock valve balls into their bores.
b. Coat spring guides (B) with grease and install to
springs (A).
c. Insert springs (A) together with spring guides (B)
L106663 —UN—06OCT94
into respective bores.
d. Coat adjustment screws (C) with LOCTITE® 243
and tighten until pressure is applied to springs.
Adjust shock valves.
LX001082 —UN—06OCT94
LOCTITE is a registered trademark of the Loctite Corporation
OU90500,0000203 -19-14FEB14-20/21
24. Tighten threaded plug (A) to specification.
Specification
Threaded plug—Torque.................................................................30 N·m
23 lb.-ft.
LX013077 —UN—25JAN96
OU90500,0000203 -19-14FEB14-21/21
TM804919 (23JAN17) 60A-05-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=712
Hydrostatic Steering
Adjusting Shock Valves
IMPORTANT: Shock valves must be adjusted
if they were removed.
Connecting manual pump
LX013037 —UN—19DEC95
1. Install fitting JT03248 (D) and adapter L38860 (C) to
hydraulic hose of hand pump D01019AA (A).
2. Install O-ring to connection L41898 (E) and to “R” or
“L” connection of steering valve. Attach hydraulic hose
(B) to fitting of adapter L38860 (C).
Checking and adjusting shock valves
1. Operate hand pump to obtain a pressure of 235 — A—D01019AA Hand-pump with E—Connector
255 bar (3400 — 3700 psi). Valve is set correctly if gauge and hydraulic hose F— Spool valve
pressure then drops sharply. B—Hydraulic hose G—Shock valve (right-hand
C—L38860 Adapter lock)
2. If necessary, adjust shock valves as follows: D—Fitting JT03248 H—Shock valve (left-hand lock)
a. Remove threaded plug of shock valves (G) and (H)
and coat adjusting screws below with LOCTITE®
243. c. Tighten threaded plug to specification.
Specification
b. Screw adjusting screws in or out until a pressure of
Threaded plug—Torque.................................................................30 N·m
235 — 255 bar (3400 — 3700 psi) is obtained.
23 lb.-ft.
NOTE: Turning adjusting screws clockwise
increases pressure. Turning adjusting screws
counterclockwise reduces pressure.
LOCTITE is a registered trademark of the Loctite Corporation
OU04339,00000ED -19-14FEB14-1/1
TM804919 (23JAN17) 60A-05-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=713
Hydrostatic Steering
TM804919 (23JAN17) 60A-05-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=714
Group 10
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
Specifications
Item Measurement Specification
Steering Valve Screws Torque 70 N·m
(52 lb·ft)
Hydraulic Lines Torque 63 N·m
(46.5 lb·ft)
Hydraulic Hoses (LSP and Torque 40 N·m
LSM ports) (29.5 lb·ft)
Hydraulic Hoses (P, T, and PT ports) Torque 4.5 N·m
(3.3 lb·ft)
Solenoid Valves Torque 47 N·m
(34 lb·ft)
JG50163,0000170 -19-04APR16-1/1
TM804919 (23JAN17) 60A-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=715
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
Steering Column (with AutoTrac™ Integrated)—Exploded View
CQ297060 —UN—24JAN14
Continued on next page LS87647,0000295 -19-01APR16-1/2
TM804919 (23JAN17) 60A-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=716
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
1— Isolator 8— Washer 15— Lock Nut 20— Angle
2— Washer 9— Screw 16— Steering Input Device 21— Screw
3— Screw 10— Cover 17— Steering Column 22— Lever Kit
4— Splined Coupling 11— Bushing 18— Weld Nut 23— Lever Cover
5— Isolator 12— Snap Ring 19— Screw
6— Screw 13— Support
7— Cover 14— Screw
LS87647,0000295 -19-01APR16-2/2
AutoTrac™ Integrated—Components
LX1052854 —UN—10JUN11
1— Steering Input Device 4— Steering Solenoid Valve 6— Steering Solenoid Valve
2— Steering Valve (Control) (Right Turn)
3— AutoTrac™ Integrated 5— Steering Solenoid Valve (Left 7— Wheel Angle Sensor
Steering Valve Turn)
JG50163,0000171 -19-01APR16-1/1
TM804919 (23JAN17) 60A-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=717
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
Remove and Install AutoTrac™ Integrated
Steering Valve
1. Remove nuts (A) and shield (B).
A—Nuts (2 used) B—Shield
CQ297055 —UN—22JAN14
LS87647,000029A -19-11APR16-1/2
2. Disconnect hydraulic lines (D) and hydraulic hoses (B)
and (C) from AutoTrac™ Integrated steering valve.
NOTE: Identify and mark hydraulic hoses and lines
before disconnecting them.
CQ297057 —UN—23JAN14
NOTE: Collect oil as it comes out.
NOTE: Seal all open ends.
3. Disconnect connectors from solenoid valves (A).
NOTE: Identify and mark connectors before
disconnecting them.
4. Remove steering valve screws (E) and AutoTrac™
Integrated steering valve.
5. To install AutoTrac™ Integrated steering valve, follow
the procedure in reverse order, observing the following:
CQ297058 —UN—23JAN14
a. Tighten steering valve screws to specification:
Specification
Steering Valve
Screws—Torque............................................................................70 N·m
(52 lb·ft)
b. Tighten hydraulic lines (D) to specification:
Specification
Hydraulic A—Solenoid Valves D—Hydraulic Lines
Lines—Torque...............................................................................63 N·m B—Hydraulic Hoses E—Steering Valve Screws
(46.5 lb·ft) C—Hydraulic Hoses
c. Tighten hydraulic hoses (C) to specification:
Specification Specification
Hydraulic Hoses Hydraulic Hoses (P, T,
(LSP and LSM and PT ports)—Torque.................................................................4.5 N·m
ports)—Torque...............................................................................40 N·m (3.3 lb·ft)
(29.5 lb·ft)
e. Calibrate AutoTrac™ Integrated steering valve.
d. Tighten hydraulic hoses (B) to specification: Refer to Diagnostic Technical Manual.
AutoTrac is a trademark of Deere & Company
LS87647,000029A -19-11APR16-2/2
TM804919 (23JAN17) 60A-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=718
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
Replace Solenoid Valves
1. Remove nuts (A) and shield (B).
A—Nuts (2 used) B—Shield
CQ297055 —UN—22JAN14
JG50163,0000173 -19-04APR16-1/3
2. Disconnect connectors from solenoid valves (A), (B),
and (C).
NOTE: Identify and mark connectors before
disconnecting them.
CQ297059 —UN—23JAN14
3. Remove solenoid valves, check them and replace if
necessary.
4. Install solenoid valves and tighten to specification:
Specification
Solenoid
Valves—Torque.............................................................................47 N·m
(34 lb·ft)
5. Reconnect connectors to solenoid valves (A), (B), and A—Solenoid Valve (Control C—Solenoid Valve (Right Turn)
(C). Valve)
B—Solenoid Valve (Left Turn)
JG50163,0000173 -19-04APR16-2/3
6. Install shield (B) and tighten nuts (A).
7. Calibrate the new solenoid valves. Refer to Diagnostic
Technical Manual.
A—Nuts (2 used) B—Shield
CQ297055 —UN—22JAN14
JG50163,0000173 -19-04APR16-3/3
TM804919 (23JAN17) 60A-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=719
AutoTrac™ Integrated—6150J, 6170J, 6190J, and 6210J Tractors
TM804919 (23JAN17) 60A-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=720
Group 15
Monitoring Systems
Replace Wheel Angle Sensor (WAS) (B139)
The wheel angle sensor is at both ends of the front axle.
1. Disconnect the connector (A).
2. Replace the wheel angle sensor (B).
BM010809 —UN—03MAR16
3. Reconnect the connector (A).
IMPORTANT: Check the Steering, Brake, and Backup
Control Unit (SBBC) for diagnostic trouble
codes. Refer to Diagnostic Technical Manual.
A—Connector B—Wheel Angle Sensor
LS87647,0000232 -19-04APR16-1/1
Replace Steering Input Device (SID)
(B138)—AutoTrac™ Integrated
1. Disconnect the battery negative cable.
2. Remove the steering column. (See Remove and
LX1052895 —UN—07JUN11
Install Steering Column in this Section, Group 05.)
3. Remove the steering input device (A), isolator (B), and
splined coupling (C) by disconnecting the bracket at
the right-hand side of steering column.
4. To install a new steering input device, follow the
procedure in reverse order.
A—Steering Input Device C—Splined Coupling
B—Isolator
LS87647,000029B -19-04APR16-1/1
TM804919 (23JAN17) 60A-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=721
Monitoring Systems
TM804919 (23JAN17) 60A-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=722
Section 60B
Brakes
Contents
Page
Group 05—Brake Valve
Specifications ..............................................60B-05-1
General repair procedures.......................... 60B-05-2
Remove and Install Brake Valve..................60B-05-2
Disassembling Brake Valve .........................60B-05-4
Adjusting Brake Pedals ...............................60B-05-6
Adjusting Brake Switches ............................60B-05-6
Group 10—Power-Fill Brake Valve
Specifications ..............................................60B-10-1
Power-Fill Brake Valve—Exploded
View .........................................................60B-10-2
Remove and Install the Power-Fill
Brake Valve .............................................60B-10-3
Disassemble, Repair, and
Assemble the Power-Fill Brake
Valve ........................................................60B-10-4
Adjusting Brake Pedals .............................60B-10-14
Adjusting Brake Switches ..........................60B-10-15
Group 15—Rear Wheel Brakes
Special Tools ...............................................60B-15-1
Specifications ..............................................60B-15-1
Disconnecting/Connecting Steering
or Brake Hoses........................................60B-15-1
Rear Wheel Brakes - Exploded
View .........................................................60B-15-2
Remove Rear Wheel Brakes .......................60B-15-2
Inspect and Repair Rear Wheel
Brakes .....................................................60B-15-3
Install Rear Wheel Brakes ...........................60B-15-5
Replace Retraction Pins of Brake
Plate ........................................................60B-15-6
Bleeding Brakes without Air
Brakes .....................................................60B-15-7
Bleeding Brakes with Air Brakes .................60B-15-8
TM804919 (23JAN17) 60B-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 60B-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Brake Valve
Specifications
Item Measurement Specification
New Spring Free Length 15.3 mm
(0.60 in)
Test Length 11 mm at 2 — 2.4 N
(0.43 in at 0.44 — 0.53 lb)
Fitting Torque 22—26 N·m
(16—19 lb·ft)
New Brake Valve Spring Free Length (Approximately) 86.5 mm
(3.40 in)
Test Length 36.9 mm at 192—214 N
(1.45 in at 43.16 — 48.10 lb)
Pilot Valve Spring Free Length (Approximately) 17.7 mm
(0.69 in)
Test Length 8.7 mm at 25—3.1 N
(0.34 in at 5.62—0.69 lb)
New Relief Valve Springs Free Length (Approximately) 29 mm
(1.14 in)
Test Length 13.6 mm at 26—32 N
(0.53 in at 5.84—7.19 lb)
Piston Springs Free Length (Approximately) 21 mm
0.82 in
Test Length 19.5 mm at 790—974 N
0.76 in at 177.59—218.96 lb
Piston Travel Limiter Screws Torque 24—30 N·m
(18—22 lb·ft)
Brake Valve Spring Plugs Torque 92—112 N·m
68—83 lb·ft)
Brake Pedals Play 0.15—0.20 mm
(0.006—0.008 in)
Brake Switch Disengage Point Pedal Travel 6 mm
(0.24 in)
TS95756,00003EE -19-28DEC16-1/1
TM804919 (23JAN17) 60B-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=725
Brake Valve
Brake Valve Repair Instructions • O-rings, retainers and reinforcement rings are included
in brake valve reconditioning kit.
CAUTION: There may be high pressure at Disassembling and assembling:
any hydraulic connection. To prevent injury
caused by high-pressure leaks, release system • Left-hand and right-hand brake valve components are
pressure before you disconnect hydraulic specific and must be kept separately.
lines, couplers or fittings. • Replace all retainers,. O-rings and reinforcement rings.
• Lubricate all inner components with clean hydraulic oil
IMPORTANT: Absolute cleanliness is essential during assembly.
when working on hydraulic system. • Tighten components to specified torque.
Contamination may cause serious damage
and improper operation. Cleansing and inspection:
NOTE: Before starting repair, observer the following • Clean parts in clean solvent. Use compressed air free
recommendations. These recommendations of moisture to dry parts and to remove impurities from
are meant to underline the necessity of taking inside of oil lines. Do not use cloth to dry parts.
care of details and paying attention when • Valve components must not restrict housing cavities.
working on the brake valve. • Inspect springs for wear, damage or deformation.
System start-up:
Repair:
It is necessary to bleed brake system. (See "Bleeding
• The majority of brake valve components is repaired Brakes", in Section 60 Group 20).
with a complete kit.
OU04339,0000174 -19-28NOV12-1/1
Remove and Install Brake Valve
1. Disconnect the battery negative cable.
2. Remove the console cover. (See Remove and Install
Front Console Cover in Section 90, Group 05.)
CQ250240 —UN—01SEP05
3. Remove pin (A) and lift brake pedals.
OU90500,000020A -19-27DEC16-1/4
4. Disconnect lines (A) and let oil drain off.
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil in a suitable container.
CQ250370 —UN—07SEP05
5. Remove screws (B) from lower side of support.
Continued on next page OU90500,000020A -19-27DEC16-2/4
TM804919 (23JAN17) 60B-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=726
Brake Valve
6. Remove clamp (A).
7. Remove two upper screws (B) from support.
CQ250360 —UN—07SEP05
OU90500,000020A -19-27DEC16-3/4
8. Remove the screws (A) and release valve from
support.
9. To install the brake valve follow procedure in reverse
order.
IMPORTANT: Do not tighten the screws (A) in the first
CQ250380 —UN—07SEP05
moment. Maintain some play at the valve.
OU90500,000020A -19-27DEC16-4/4
TM804919 (23JAN17) 60B-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=727
Brake Valve
Disassembling Brake Valve
1. Remove fitting (A).
2. Inspect spring (B), washer (C) and bore (D).
Specification
New spring—Free
length.......................................................................................... 15,3 mm
0.60 in.
Test length ............................................................... 11 mm at 2 — 2,4 N
0.43 in. at 0.44 — 0.53 lb.
3. Install fitting and tighten to specification:
Specification
Fitting (A)—Torque.............................................................. 22 — 26 N·m
16 — 19 lb.-ft.
NOTE: Perform same procedure above for other fitting.
A—Fitting C—Special washer
B—Spring D—Bore
CQ294279 —UN—20MAR13
OU90500,000020B -19-28NOV12-1/5
IMPORTANT: Left-hand and right-hand brake valve
parts must be installed in their original bores.
4.
Specification
CQ294280 —UN—20MAR13
New brake valve
spring—Free length
(approximately)........................................................................... 86,5 mm
3.40 in.
Test length ....................................................... 36,9 mm at 192 — 214 N
1.45 in. at 43.16 — 48.10 lb.
Specification
Pilot valve spring—Free
length (approximately)................................................................ 17,7 mm
0.69 in.
Test length ............................................................ 8,7 mm at 25 — 3,1 N
0.34 in. at 5.62 — 0.69 lb.
CQ294281 —UN—20MAR13
A—Plug G—O-ring
B—Brake valve spring H—Pilot piston
C—Spring guide I— O-ring
D—Pilot valve spring J— Insert on ring
E—Pilot valve K—O-ring
F— Pin
Continued on next page OU90500,000020B -19-28NOV12-2/5
TM804919 (23JAN17) 60B-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=728
Brake Valve
5. Remove cover (A), rings (B) and piston travel limiter
cap (C).
CQ294282 —UN—20MAR13
OU90500,000020B -19-28NOV12-3/5
IMPORTANT: All bores must be free of contamination.
Left-hand and right-hand brake components
parts must be installed in their original bores.
NOTE: Use brake valve springs on opposite side
to help in removing parts.
6. Remove and inspect parts (A—G).
Specification
New relief valve
springs—Free length........................................... 29 mm (approximately)
1.14 in. (approximately)
Test length ........................................................... 13,6 mm at 26 — 32 N
0.53 in. at 5.84 — 7.19 lb.
Piston springs—Free
length................................................................... 21 mm (approximately)
0.82 in. (approximately)
Test length ....................................................... 19,5 mm at 790 — 974 N
0.76 in. at 177.59 — 218.96 lb.
7. Install new O-rings (B) and pistons (F).
CQ294283 —UN—20MAR13
8. Install new O-rings (G).
IMPORTANT: Compress ring (E) manually making
sure rings do not bind during assembly.
9. Mount parts horizontally as a sub-assembly to avoid
that balls (C) and springs (D) lose alignment.
10. Install cover, rings and piston travel limiter cap and
tighten to specification:
A—Spools E—Metallic rings
Specification B—O-rings F— Pistons
Piston travel limiter cap C—Balls G—O-rings
D—Relief valve springs
bolts—Torque...................................................................... 24 — 30 N·m
18 — 22 lb.-ft.
Continued on next page OU90500,000020B -19-28NOV12-4/5
TM804919 (23JAN17) 60B-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=729
Brake Valve
IMPORTANT: Spring guides must be properly
positioned during assembly.
11. Install pilot valve assembly (A) making sure spring
guides (B) are correctly in position.
CQ294284 —UN—20MAR13
12. Install brake valve springs and tighten plugs to
specification:
Specification
Brake valve spring
plugs—Torque................................................................... 92 — 112 N·m
68 — 83 lb.-ft.
OU90500,000020B -19-28NOV12-5/5
Adjusting Brake Pedals
1. Lock the brake pedals together.
2. Measure pedal play at both pistons.
LX1026476 —UN—23MAR01
Pedal play must be within the following range.
Specification
Brake pedals—Pedal
play.................................................................................0,15 — 0,20 mm
0.006 — 0.008 in.
IMPORTANT: Never adjust the pedals singly. The only
way to adjust the pedals and ensure that the
brakes operate properly is to lock them together.
3. Adjust pedal play at screws (A).
NOTE: If specified play cannot be obtained at both
pedals, one pedal may have a greater play.
LX1026477 —UN—23MAR01
OU90500,000020D -19-28NOV12-1/1
Adjusting Brake Switches
1. Make sure that the brake pedals are adjusted correctly.
2. Adjust brake switches at adjustment screw (A) so
that switches are engaged after pedal has traveled a
LX1026979 —UN—16MAY01
specified distance.
Specification
Brake switch disengage
point—Pedal travel.......................................................................... 6 mm
0.24 in.
OU90500,000020E -19-28NOV12-1/1
TM804919 (23JAN17) 60B-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=730
Group 10
Power-Fill Brake Valve
Specifications
Item Measurement Specification
Support Screws Torque 100 N·m
(75 lb·ft)
Brake Light Switch Screws Torque 11—13 N·m
(8.26—9.74 lb·ft)
Outlet Valves Torque 45 N·m
(33 lb·ft)
Inlet Check Valve Torque 10 N·m
(7.5 lb·ft)
Fitting Torque 45 N·m
(33 lb·ft)
Plug Torque 45 N·m
(33 lb·ft)
Guide Torque 100 N·m
(75 lb·ft)
Plug Torque 100 N·m
(75 lb·ft)
Filter Torque 5 N·m
(4 lb·ft)
Valve Torque 15 N·m
(11 lb·ft)
Cover Screws Torque 12 N·m
(9 lb·ft)
Brake Pedals Play 0.15—0.20 mm
(0.006—0.008 in)
Brake Switch Disengage Point Pedal Travel 6 mm
(0.24 in)
TS95756,00003EC -19-28DEC16-1/1
TM804919 (23JAN17) 60B-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=731
Power-Fill Brake Valve
Power-Fill Brake Valve—Exploded View
LX209791 —UN—17MAR14
Continued on next page TS95756,00003ED -19-28DEC16-1/2
TM804919 (23JAN17) 60B-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=732
Power-Fill Brake Valve
1— Nut 12— Relief Valve 23— Valve Cone 33— Screw Plug
2— Screw 13— Filter 24— Screw Plug 34— Seal Ring
3— Cover Screw 14— Check Valve 25— Seal Ring 35— O-Ring
4— Outlet Valve O-Ring 15— Screen 26— Plug 36— Brake Housing
5— Plug O-Ring 16— Cover 27— Spring 37— Spool
6— O-Ring 17— Fitting 28— Spring 38— Screw Plug
7— O-Ring 18— Spring 29— Piston 39— O-Ring
8— O-Ring 19— Spring 30— Special Screw 40— O-Ring
9— Fitting 20— Gasket 31— Pin, Ø 5 mm
10— Plug 21— Wiper Seal 32— Pin, Ø 10 mm
11— Check Valve 22— Spring
TS95756,00003ED -19-28DEC16-2/2
Remove and Install the Power-Fill Brake
Valve
1. Disconnect the battery negative cable.
2. Remove the console cover. (See Remove and Install
LX209784 —UN—24FEB14
Front Console Cover in Section 90, Group 05.)
3. Remove the pin (A) and lift off the brake pedals.
4. Disconnect the brake light switch connectors and
remove the brake light switch (B).
A—Pins B—Brake Light Switch
TS95756,00003E9 -19-28DEC16-1/2
5. Remove the hydraulic hoses (A) and (B).
6. Disconnect hydraulic lines (E) from the brake valve.
7. Remove the support screw (C).
8. Remove the support screw (D) and lift off the brake
LX209783 —UN—21FEB14
valve.
9. To install the power-fill brake valve follow procedure in
reverse order:
a. Do not tighten the support screws (C) and (D) before
connect the hydraulic lines (E) and the hydraulic
hoses (A) and (B). Maintain some play at the valve.
b. Tighten the support screws (C) and (D) to
specification: A—Hydraulic Hose D—Lower Screw
B—Hydraulic Hose E—Hydraulic Lines
Specification C—Screw
Support
Screws—Torque..........................................................................100 N·m
(75 lb·ft) Specification
c. Tighten the brake light switch (B) screws to Brake Light Switch
specification: Screws—Torque.................................................................... 11—13 N·m
(8.26—9.74 lb·ft)
TS95756,00003E9 -19-28DEC16-2/2
TM804919 (23JAN17) 60B-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=733
Power-Fill Brake Valve
Disassemble, Repair, and Assemble the
Power-Fill Brake Valve
Disassemble the Power-Fill Brake Valve
1. Remove cover (A).
LX1027362 —UN—04JUL01
A—Cover
TS95756,00003EA -19-28DEC16-1/31
2. Remove the valves (A).
A—Valves
LX1049405 —UN—10DEC09
TS95756,00003EA -19-28DEC16-2/31
3. Remove the filter (A).
A—Filter
LX1049406 —UN—10DEC09
Continued on next page TS95756,00003EA -19-28DEC16-3/31
TM804919 (23JAN17) 60B-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=734
Power-Fill Brake Valve
4. Remove the plug (A).
NOTE: When removing the plug and the spool, take
care with the spring force.
A—Plug
LX1020379 —UN—26MAY98
TS95756,00003EA -19-28DEC16-4/31
5. Remove the spring (B) and the spool (A).
IMPORTANT: Note correct side, correct direction, and
relation of the parts for reinstallation.
A—Spool B—Spring
LX1020380 —UN—26MAY98
TS95756,00003EA -19-28DEC16-5/31
6. Disassemble spool, check individual components for
wear, and replace if necessary. Clean and assemble
parts.
A—Cover D—Valve Assembly
B—O-ring E—Spring
LX1020399 —UN—26MAY98
C—O-ring F— Spool
Continued on next page TS95756,00003EA -19-28DEC16-6/31
TM804919 (23JAN17) 60B-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=735
Power-Fill Brake Valve
7. Unscrew the guide using a dealer-fabricated Socket
Wrench Insert (A).
A—Socket Wrench
LX1020377 —UN—26MAY98
TS95756,00003EA -19-28DEC16-7/31
8. Remove the guide and piston.
LX1020378 —UN—26MAY98
TS95756,00003EA -19-28DEC16-8/31
9. Disassemble the guide and piston, check for wear and
replace parts as necessary.
LX1020382 —UN—29JUN98
Continued on next page TS95756,00003EA -19-28DEC16-9/31
TM804919 (23JAN17) 60B-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=736
Power-Fill Brake Valve
10. Remove fitting (A).
A—Fitting
LX1020383 —UN—26MAY98
TS95756,00003EA -19-28DEC16-10/31
11. Remove the inlet check valve.
LX1020384 —UN—26MAY98
TS95756,00003EA -19-28DEC16-11/31
12. Remove plug (A).
A—Plug
Continued on next page LX1020385 —UN—26MAY98
TS95756,00003EA -19-28DEC16-12/31
TM804919 (23JAN17) 60B-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=737
Power-Fill Brake Valve
13. Drive out the load sense check valve.
LX1020386 —UN—26MAY98
TS95756,00003EA -19-28DEC16-13/31
14. Remove outlet valves (A).
A—Outlet Valves
LX1020387 —UN—26MAY98
TS95756,00003EA -19-28DEC16-14/31
Assemble the Power-Fill Brake Valve
IMPORTANT: Before assembling, clean all
components using clean hydraulic oil and blow
compressed air through them, then coat all
components with oil and assemble them.
LX1020388 —UN—26MAY98
NOTE: Check all components for wear or damage.
Replace damaged parts.
1. Install the orifices (A), springs (B), and fittings (C).
2. Tighten the outlet valves to the specified torque.
Specification
Outlet Valves—Torque...................................................................45 N·m
(33 lb·ft) A—Orifice C—Fitting
B—Spring
Continued on next page TS95756,00003EA -19-28DEC16-15/31
TM804919 (23JAN17) 60B-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=738
Power-Fill Brake Valve
3. Install the O-ring (A) on the inlet check valve.
A—O-ring
LX1020389 —UN—26MAY98
TS95756,00003EA -19-28DEC16-16/31
4. Install the inlet check valve and tighten to the specified
torque.
Specification
Inlet Check
Valve—Torque...............................................................................10 N·m
LX1049404 —UN—14DEC09
(7.5 lb·ft)
TS95756,00003EA -19-28DEC16-17/31
5. Install the fitting (A) and tighten to the specified torque.
Specification
Fitting—Torque..............................................................................45 N·m
(33 lb·ft)
LX1020383 —UN—26MAY98
A—Fitting
Continued on next page TS95756,00003EA -19-28DEC16-18/31
TM804919 (23JAN17) 60B-10-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=739
Power-Fill Brake Valve
6. Install O-rings (A) and (B) on the load sense check
valve and coat them with oil.
A—O-ring B—O-ring
LX1020390 —UN—26MAY98
TS95756,00003EA -19-28DEC16-19/31
7. Install the load sense check valve.
LX1020391 —UN—26MAY98
TS95756,00003EA -19-28DEC16-20/31
8. Install plug (A) and tighten to the specified torque.
Specification
Plug—Torque.................................................................................45 N·m
(33 lb·ft)
LX1020385 —UN—26MAY98
A—Plug
Continued on next page TS95756,00003EA -19-28DEC16-21/31
TM804919 (23JAN17) 60B-10-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=740
Power-Fill Brake Valve
9. Disassemble the piston with spring (A) and guide (B),
check for wear and replace parts as necessary.
A—Spring B—Guide
LX1020398 —UN—26MAY98
TS95756,00003EA -19-28DEC16-22/31
10. Position the piston and guide.
LX1020378 —UN—26MAY98
TS95756,00003EA -19-28DEC16-23/31
11. Using a dealer-fabricated Socket Wrench Insert (A),
tighten the guide to the specified torque.
Specification
Guide—Torque............................................................................100 N·m
(75 lb·ft)
LX1020400 —UN—29JAN02
Continued on next page TS95756,00003EA -19-28DEC16-24/31
TM804919 (23JAN17) 60B-10-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=741
Power-Fill Brake Valve
12. Install spool (A) and spring (B).
A—Spool B—Spring
LX1020380 —UN—26MAY98
TS95756,00003EA -19-28DEC16-25/31
13. Install plug (A) and tighten to the specified torque.
Specification
Plug—Torque...............................................................................100 N·m
(75 lb·ft)
LX1020379 —UN—26MAY98
NOTE: When installing the plug, take care with
the spring force.
A—Plug
TS95756,00003EA -19-28DEC16-26/31
14. Install filter (A) and tighten to the specified torque.
Specification
Filter—Torque..................................................................................5 N·m
(4 lb·ft)
LX1049406 —UN—10DEC09
A—Filter
Continued on next page TS95756,00003EA -19-28DEC16-27/31
TM804919 (23JAN17) 60B-10-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=742
Power-Fill Brake Valve
15. Install valves (A) and tighten to the specified torque.
Specification
Valve—Torque...............................................................................15 N·m
(11 lb·ft)
LX1049405 —UN—10DEC09
A—Valves
TS95756,00003EA -19-28DEC16-28/31
16. Remove intermediate cover (A), clean it and install
it on the cover.
A—Intermediate Cover
LX1022907 —UN—01JUN99
TS95756,00003EA -19-28DEC16-29/31
17. Install the expanded gasket (A) on the housing with
the writing underneath.
IMPORTANT: Soak the gasket in clean hydraulic oil
for 4 hours and allow it to expand.
LX1020401 —UN—26MAY98
A—Gasket
Continued on next page TS95756,00003EA -19-28DEC16-30/31
TM804919 (23JAN17) 60B-10-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=743
Power-Fill Brake Valve
18. Install cover (A) and tighten cover screws (B) to the
specified torque in the sequence shown.
Specification
Cover Screws—Torque.................................................................12 N·m
(9 lb·ft)
LX1048646 —UN—10SEP09
IMPORTANT: Tighten screws (B) in the
sequence shown.
A—Cover B—Cover Screws
Brake Valve—Tightening Sequence for Screws
LX1048647 —UN—10SEP09
TS95756,00003EA -19-28DEC16-31/31
Adjusting Brake Pedals
1. Lock the brake pedals together.
2. Measure pedal play at both pistons.
LX1026476 —UN—23MAR01
Pedal play must be within the following range.
Specification
Brake pedals—Pedal
play.................................................................................0,15 — 0,20 mm
0.006 — 0.008 in.
IMPORTANT: Never adjust the pedals singly. The only
way to adjust the pedals and ensure that the
brakes operate properly is to lock them together.
3. Adjust pedal play at screws (A).
NOTE: If specified play cannot be obtained at both
pedals, one pedal may have a greater play.
LX1026477 —UN—23MAR01
OU90500,000020D -19-28NOV12-1/1
TM804919 (23JAN17) 60B-10-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=744
Power-Fill Brake Valve
Adjusting Brake Switches
1. Make sure that the brake pedals are adjusted correctly.
2. Adjust brake switches at adjustment screw (A) so
that switches are engaged after pedal has traveled a
LX1026979 —UN—16MAY01
specified distance.
Specification
Brake switch disengage
point—Pedal travel.......................................................................... 6 mm
0.24 in.
OU90500,000020E -19-28NOV12-1/1
TM804919 (23JAN17) 60B-10-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=745
Power-Fill Brake Valve
TM804919 (23JAN17) 60B-10-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=746
Group 15
Rear Wheel Brakes
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Brake Disk Minimum Thickness 5.5 mm
(0.216 in)
Retraction Pins Height Above Brake Disk 2 mm
(0.079 in)
LS87647,00002A0 -19-05APR16-1/1
Disconnecting/Connecting Steering or Brake
Hoses
Disconnecting steering or brake hoses
NOTE: Some of the following illustrations show the
CQ294276 —UN—20MAR13
hydraulic hoses when removed.
NOTE: Trap oil as it emerges in a suitable container. Seal
the openings so that no dust can penetrate.
1. Place disconnecting tool KJD10293 (A) on hydraulic
hose.
2. Press tool down (in the direction indicated by the
arrow) until the red ring (B) is visible and then
disconnect coupler.
A—KJD10293 disconnecting B—Ring
tool
CQ294277 —UN—20MAR13
Continued on next page OU90500,00001FE -19-14FEB14-1/2
TM804919 (23JAN17) 60B-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=747
Rear Wheel Brakes
Connecting steering or brake hoses
1. Without using a tool, push hydraulic hose into coupler
until it engages.
2. Several times move hydraulic hose in the directions
indicated by the arrows to ensure it is connected
CQ294278 —UN—20MAR13
properly.
OU90500,00001FE -19-14FEB14-2/2
Rear Wheel Brakes - Exploded View
A—Seal ring D—Brake disk
B—Seal ring E—Brake plate with retraction
C—Brake piston pin
LX1041488 —UN—27JUL06
LX25458,0000480 -19-26NOV08-1/1
Remove Rear Wheel Brakes
1. Remove the final drives:
• For 6135J tractors, see Remove and Install Final
Drive.
LX1038830 —UN—28JUL06
• For 6150J tractors, see Remove and Install Final
Drive.
• For 6170J, 6190J, and 6210J tractors, see Remove
and Install Final Drive.
2. Remove the brake disk (A).
A—Brake Disk
LX1038831 —UN—27JUL06
Continued on next page LS87647,000029C -19-28DEC16-1/3
TM804919 (23JAN17) 60B-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=748
Rear Wheel Brakes
3. Remove the brake plate (A).
A—Brake Plate
LX1038832 —UN—27JUL06
LS87647,000029C -19-28DEC16-2/3
4. Remove the brake piston (A) using a crowbar.
A—Brake Piston
LX1041485 —UN—28JUL06
LS87647,000029C -19-28DEC16-3/3
Inspect and Repair Rear Wheel Brakes
1. Remove the rear wheel brakes. (See Remove Rear
Wheel Brakes in this Group.)
2. Inspect the brake piston (A) and brake plate (B)
for flatness and for excessive wear on the braking
LX011763 —UN—11DEC95
surfaces.
3. Check the retraction pins of the brake plate for wear,
and replace if necessary. (See Replace Retraction
Pins of Brake Plate in this Group.)
A—Brake Piston B—Brake Plate
Continued on next page LS87647,000029D -19-26APR16-1/4
TM804919 (23JAN17) 60B-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=749
Rear Wheel Brakes
4. Check the lining of brake disk (A).
5. Check the splines (see arrow) of the brake disk for
wear and damage.
6. Check the brake disk thickness:
LX1021452 —UN—30OCT98
Specification
Brake Disk—Minimum
Thickness..................................................................................... 5.5 mm
(0.216 in)
A—Brake Disk
LS87647,000029D -19-26APR16-2/4
7. Coat a new seal ring (A) with hydraulic oil and install it
on the brake piston.
A—Seal Ring
LX1041487 —UN—27JUL06
LS87647,000029D -19-26APR16-3/4
8. Coat a new seal ring (A) with hydraulic oil and install it
on the differential housing.
A—Seal Ring
LX1041486 —UN—28JUL06
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TM804919 (23JAN17) 60B-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Rear Wheel Brakes
Install Rear Wheel Brakes
1. Install the brake piston evenly.
LX1041489 —UN—28JUL06
LS87647,000029E -19-05APR16-1/3
2. Install the brake plate (A) on the final drive housing.
IMPORTANT: The flat side of the brake plate must
face towards the brake disk.
A—Brake Plate
LX1038832 —UN—27JUL06
LS87647,000029E -19-05APR16-2/3
3. Install the brake disk (A).
A—Brake Disk
LX1038831 —UN—27JUL06
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— Repair Technical Manual
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Rear Wheel Brakes
Replace Retraction Pins of Brake Plate
1. Remove the rear wheel brakes. (See Remove Rear
Wheel Brakes in this Group.)
2. Using a suitable tool (C) and a press, force the
LX1047766 —UN—23JAN09
retraction pin (A) out of brake plate (B).
A—Retraction Pin C—Tool
B—Brake Plate
LS87647,000029F -19-05APR16-1/2
3. With the help of a press, force the new retraction
pins (A) into brake plate (B) until they protrude by the
specification:
Specification
Retraction
LX1047770 —UN—29JAN09
Pins—Distance Above
Brake Disk (e).................................................................................. 2 mm
(0.079 in)
IMPORTANT: Always replace all the retraction pins
on a brake plate at the same time.
4. Install the rear wheel brakes. (See Install Rear Wheel
Brakes in this Group.)
A—Retraction pin C—Brake Disk
B—Brake Plate
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TM804919 (23JAN17) 60B-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=752
Rear Wheel Brakes
Bleeding Brakes without Air Brakes
If the braking is ineffectual or irregular, bleed air from
system. If problem still exists contact your John Deere
dealer.
1. With tractor engine ON and position lever in “P” (Park).
CQ297365 —UN—15JAN15
2. Connect the hose (C) on plug (A) and filler neck (D)
on both sides.
3. With wrench, open the Plug (A).
4. Step on both pedals at the same time a minimum of
five times.
5. Step on the left pedal a minimum of five times,
respecting the range of five seconds between Stepped.
6. Step on the Right pedal a minimum of five times,
respecting the range of five seconds between Stepped.
CQ297368 —UN—15JAN15
7. Repeat steps 4, 5 and 6 until no longer detected the
presence of air in the system.
8. Tighten the brake bleeding drains with key and remove
the drain hoses hydraulic oil.
A—Plug D—Filler Neck
C—Hose
JG50163,0000468 -19-15JAN15-1/1
TM804919 (23JAN17) 60B-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=753
Rear Wheel Brakes
Bleeding Brakes with Air Brakes
If the braking is ineffectual or irregular, bleed air from
system. If problem still exists contact your John Deere
dealer.
1. With tractor engine ON and position lever in “P” (Park).
CQ297366 —UN—15JAN15
2. Connect the hose (C) on plug (B) and filler neck (D)
on both sides.
3. With wrench, open all Plugs (A) and (B).
4. Step on both pedals at the same time a minimum of
five times.
5. Step on the left pedal a minimum of five times,
respecting the range of five seconds between Stepped.
6. Step on the Right pedal a minimum of five times,
respecting the range of five seconds between Stepped.
CQ297367 —UN—15JAN15
7. Repeat steps 4, 5 and 6 until no longer detected the
presence of air in the system.
8. Tighten the brake bleeding drains with key and remove
the drain hoses hydraulic oil.
A—Plug C—Hose
B—Plug D—Filler Neck
CQ297369 —UN—15JAN15
JG50163,0000469 -19-15JAN15-1/1
TM804919 (23JAN17) 60B-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Section 60C
Air Trailer Brake
Contents
Page
Group 05—Air Brake System
Special Tools .............................................. 60C-05-1
Specifications ............................................. 60C-05-1
Air Brake System Repair
Instructions ............................................. 60C-05-1
Screw Union Installation ............................. 60C-05-2
Remove and Install Air Trailer
Brake Compressor.................................. 60C-05-3
Disassemble, Repair, and
Assemble Trailer Brake Air
Compressor ............................................ 60C-05-4
Remove and Install
Compressed-Air Tank ............................. 60C-05-5
Remove and Install Pressure
Control Valve .......................................... 60C-05-5
Remove and Install Trailer Control
Valve (Dual-Line Brakes) ........................ 60C-05-6
Remove and Install Manual Control
Valve ....................................................... 60C-05-7
Changing Coupling Ends............................ 60C-05-7
Test Sequence............................................ 60C-05-8
Checking System for Leaks........................ 60C-05-8
Check Dual-Line Brakes
Pressure ................................................. 60C-05-9
TM804919 (23JAN17) 60C-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
TM804919 (23JAN17) 60C-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Group 05
Air Brake System
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Trailer Brake Air Compressor
Cylinder Head Screws Torque 20 N·m
(15 lb·ft)
Pillow Block Screws Torque 12 N·m
(9 lb·ft)
Shaft Nut Torque 100 N·m
(74 lb·ft)
Air Compressor Crankcase Volume 0.25 L
(0.528 pt)
Trailer Brake Compressed-Air
Tank
Compressed-Air Tank Pressure 7.9—8.3 bar
(115—120 psi)
Dual-Line Brake System
Yellow Coupler Pressure with Foot Brakes Depressed 7.1—8.1 bar
(103—117 psi)
Pressure with Trailer Park Brake 7.1—8.1 bar
Engaged
(103—117 psi)
Red Coupler Pressure 7.8—8.3 bar
(115—120 psi)
LS87647,00002A6 -19-06APR16-1/1
Air Brake System Repair Instructions
NOTE: Work on the brake system should be performed
by qualified personnel only.
1. When replacing air brake components, check for
CQ294288 —UN—20MAR13
deposits caused by burnt oil. If necessary, remove
such deposits.
2. Before working on the air brakes, always make the
system pressure-free. Pull drain valve (A) to make
the system pressure-free.
IMPORTANT: Do not carry out any welding jobs
on the air brake system.
OU90500,0000212 -19-28NOV12-1/1
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— Repair Technical Manual
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PN=757
Air Brake System
Screw Union Installation
1. Use a tool for cutting plastic pipe or a sharp knife to
cut straight across the plastic hose.
2. After cutting the hose, carefully de-burr the ends, do
NOT make the ends sharp.
LX012777 —UN—19DEC95
OU90500,0000213 -19-28NOV12-1/3
3. Install collar nut (A), cutting ring (B) and sleeve (C).
Install the cutting ring (B) with the thick section first
(narrower section facing the hose end).
4. Push sleeve (C) on until its collar is in contact.
LX012778 —UN—19DEC95
OU90500,0000213 -19-28NOV12-2/3
5. When hose (A) is ready, slide it on as far as it will go
and tighten the collar nut by hand as far as it will go in
relation to the cutting ring.
6. Use a wrench to tighten the collar nut by a further
1 1/2 to 1 3/4 turns.
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— Repair Technical Manual
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PN=758
Air Brake System
Remove and Install Air Trailer Brake
Compressor
1. Release the tension of the engine fan belt. (See
Releasing Drive Belt Tension in Section 30, Group 20.)
BM010725 —UN—10FEB16
2. Remove the engine fan belt.
3. Loosen the clamp (A) and disconnect the hose (B).
A—Clamp B—Hose
LS87647,0000274 -19-27DEC16-1/2
4. Disconnect the hydraulic lines (B) and (D).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
BM010828 —UN—28MAR16
5. Disconnect the compressed-air line (E).
6. Remove the screws (C).
7. Remove the air trailer brake compressor (A).
8. To install the air trailer brake compressor (A), follow
the procedure in reverse order.
A—Air Trailer Brake D—Hydraulic Line
Compressor E—Compressed-Air Line
B—Hydraulic Line
C—Screws (4 used)
BM010829 —UN—28MAR16
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TM804919 (23JAN17) 60C-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Air Brake System
Disassemble, Repair, and Assemble Trailer
Brake Air Compressor
1. Remove the trailer brake air compressor. (See
Remove and Install Trailer Brake Air Compressor in
this Group.)
2. Remove the cylinder head screws (C).
3. Remove the cylinder head (D).
4. Inspect the valve plate (F) for damage and wear.
5. Remove the shaft nut (L) and seal (K).
6. Remove the pillow block screws (M).
7. Remove the pillow block (J).
8. To assemble the trailer brake air compressor, follow the
procedure in reverse order, observing the following:
a. Replace the gaskets (E) and (G).
b. Replace the O-ring (I). Coat the new O-ring with
CQ294287 —UN—20MAR13
engine oil and install it.
c. Crosswise tighten the cylinder head screws (C) to
specification:
Specification
Cylinder Head
Screws—Torque............................................................................20 N·m
(15 lb·ft) Trailer Brake Air Compressor—Exploded View
d. Tighten the pillow block screws to specification:
A—Aluminum Ring I— O-ring
Specification B—Plug J— Pillow Block
Pillow Block C—Cylinder Head Screws (4 K—Seal
Screws—Torque............................................................................12 N·m used) L— Shaft Nut
D—Cylinder Head M—Pillow Block Screws (4
(9 lb·ft) E—Gasket used)
F— Valve Plate N—Aluminum Ring
e. Tighten the shaft nut (L) to specification: G—Gasket O—Plug
Specification H—Air Compressor Crankcase
Shaft Nut—Torque.......................................................................100 N·m
(74 lb·ft)
f. Fill up the air compressor crankcase with engine oil:
Specification
Air Compressor
Crankcase—Volume....................................................................... 0.25 L
(0.528 pt)
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— Repair Technical Manual
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Air Brake System
Remove and Install Compressed-Air Tank
1. Remove the right-hand rear wheel. (See Removing
Front and Rear Wheels in Section 80, Group 15.)
2. Disconnect the air lines (A), (B), and (C).
LX1038748 —UN—10JUL06
3. Remove the screws (D) and remove the
compressed-air tank.
4. To install the compressed-air tank, follow the
procedure in reverse order, observing the following:
• Install the right-hand rear wheel.
(See Installing
Front and Rear Wheels in Section 80, Group 15.)
A—Air Line C—Air Line
B—Air Line D—Screws (2 used)
LX1038749 —UN—10JUL06
LS87647,00002A2 -19-05APR16-1/1
Remove and Install Pressure Control Valve
1. Remove the right-hand rear wheel. (See Removing
Front and Rear Wheels in Section 80, Group 15.)
2. Disconnect the air line at the pressure control valve (A).
3. Remove the pressure control valve (A).
LX12038750 —UN—18JUL06
4. To install the pressure control valve, follow the
procedure in reverse order, observing the following:
• Install the right-hand rear wheel.
(See Installing
Front and Rear Wheels in Section 80, Group 15.)
A—Pressure Control Valve
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— Repair Technical Manual
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Air Brake System
Remove and Install Trailer Control Valve
(Dual-Line Brakes)
1. Remove the left-hand rear wheel. (See Removing
Front and Rear Wheels in Section 80, Group 15.)
LX1033740 —UN—24OCT03
2. Disconnect handbrake linkage at ball-end (E).
3. Disconnect the air lines (A), (B), and (C).
4. Disconnect the brake lines (D).
NOTE: Identify and mark air and brake lines before
disconnecting them.
NOTE: Collect the oil as it comes out.
NOTE: Seal all the open ends.
5. Remove the screws (F) and remove the trailer control
LX1033741 —UN—24OCT03
valve.
6. To install the trailer control valve, follow the procedure
in reverse order, observing the following:
a. Install the left-hand rear wheel. (See Installing Front
and Rear Wheels in Section 80, Group 15.)
b. Bleed the brake system. (See Bleeding Brakes with
Air Brakes in Section 60B, Group 10.)
A—Air Line D—Brake Lines
B—Air Line E—Ball-End
C—Air Line F— Screws (2 used)
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— Repair Technical Manual
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Air Brake System
Remove and Install Manual Control Valve
1. Bleed the air from the trailer brake compressed-air
tank. (See Air Brake System Repair Instructions in
this Group.)
2. To relieve the remaining pressure, engage and
BM011254 —UN—28DEC16
disengage the trailer park brake.
3. Remove the screws (B).
4. Pull up the valve assembly (B).
5. Identify and mark the air lines (C) and (D).
6. Disconnect the fittings of the air lines (C) and (D) from
the control valve (E).
7. Remove the spring pin (G).
8. Disconnect the extension (F) from the control valve (E).
9. Remove the locknut (H).
BM011255 —UN—28DEC16
10. Remove the control valve (E).
11. To install the control valve, follow the procedure in
reverse order.
A—Screws (4 used) E—Control Valve
B—Valve Assembly F— Extension
C—Air Line (control G—Spring Pin
valve-to-trailer) H—Locknut
D—Air Line (compressed-air
tank-to-control valve)
BM011256 —UN—28DEC16
LS87647,000056D -19-28DEC16-1/1
Changing Coupling Ends
1. Disconnect the appropriate line.
2. Disconnect the appropriate coupling end (A) and take
out the screw-in element. CQ283085 —UN—11SEP09
3. Re-install in reverse order.
A—Coupling end
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— Repair Technical Manual
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Air Brake System
Test Sequence
IMPORTANT: Before checking the air brakes,
make sure that the tractor's brakes are
operating correctly.
Visual inspection Operational checkout Test run
Check for any damage: Check that components function correctly: Test drive the tractor, operate the
components:
•Do the lines and hoses rub? •Compressor drive •Leaks in the system
•Loose or defective attachments? •Air cleaner •Reaction time
•Coupling ends, function and condition •Lube supply •Variability of trailer control valve
•Is there corrosion or dirt in the system? •Pressure control valve •Handbrake
•Linkage, cables and joints must move freely. Any •Trailer control valves
sign of damage?
•Any build-up of burnt-oil deposits? •Drain valve
•Pressure limiting valve (if equipped)
•Time taken for filling
LX25458,00002C9 -19-12JUN06-1/1
Checking System for Leaks
1. Connect the pressure test kit KJD10194 (A) to the
check/fill port.
2. Run engine at a speed of 1200 rpm until the pressure
LX1038752 —UN—10JUL06
regulating valve switches off.
3. Shut off engine.
4. Wait until the pressure regulating valve stabilization
time elapses. It takes at least 1 minute for the valve to
stabilize. Then take the pressure reading. Pressure
should be as specified:
Specification
Air Brake System A—Pressure gauge B—Hose
Pressure—Pressure........................................................... 7,9 — 8,3 bar
115 — 120 psi
5. Check the pressure reading again after 10 minutes. 6. If pressure drops too fast, check all connections for
Pressure drop within a period of 10 minutes must not leaks by applying soap.
exceed 0,16 bar (2.3 psi).
GB52027,0000CCA -19-14FEB14-1/1
TM804919 (23JAN17) 60C-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Air Brake System
Check Dual-Line Brakes Pressure
1. Bleed the brake system. (See Bleeding Brakes with
Air Brakes in Section 60B, Group 10.)
2. Make sure that the hydraulic brakes and the trailer
LX1038754 —UN—10JUL06
control valve are bled correctly. Make sure that there
are no leaks anywhere in the brake system.
3. Connect the test fitting (D) of the test kit for air pressure
braking system KJD10194 to the yellow coupler (C).
4. Start up the engine and run it until the operating
pressure of the air brake system is reached.
5. Check the system pressure on pressure gauge (A).
A—Pressure Gauge C—Yellow Coupler
IMPORTANT: Without the foot brake or trailer park B—Hose D—Test Fitting
brake engaged, the pressure reading at the
yellow coupler (C) is zero.
6. Fully depress the foot brakes and read the pressure: 8. Engage the trailer park brake and read the pressure:
Specification Specification
Yellow Coupler—Pres- Yellow Coupler—Pres-
sure with Foot Brakes sure with Trailer Park
Depressed............................................................................ 7.1—8.1 bar Brake Engaged..................................................................... 7.1—8.1 bar
(103—117 psi) (103—117 psi)
7. Release the foot brakes. 9. Disengage the trailer park brake.
IMPORTANT: Without the foot brake depressed, the 10. Shut off the engine.
pressure reading at the yellow coupler (C) is zero.
LS87647,00002A5 -19-06APR16-1/2
11. Disconnect the test fitting (D) and connect it to the red
coupler (C).
12. Start up the engine and run it until the operating
pressure of the air brake system is reached.
LX1038753 —UN—10JUL06
13. Check the system pressure on pressure gauge (A):
Specification
Red Coupler—Pressure....................................................... 7.8—8.3 bar
(115—120 psi)
A—Pressure Gauge C—Red Coupler
B—Hose D—Test Fitting
LS87647,00002A5 -19-06APR16-2/2
TM804919 (23JAN17) 60C-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=765
Air Brake System
TM804919 (23JAN17) 60C-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Section 70
Hydraulic System Identification
Contents
Page
Group 05—Hydraulic System Identification
Hydraulic System Identification of
Type........................................................... 70-05-1
TM804919 (23JAN17) 70-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
TM804919 (23JAN17) 70-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Hydraulic System Identification
Hydraulic System Identification of Type • Charge Pump Assembly
PC Hydraulic System—6135J Tractors
• Main Hydraulic Pump Assembly
• Main Valve with Priority Valve Assembly (PFC Hydraulic
For information regarding 6135J tractors equipped with System)
PC1 hydraulic system, refer to Diagnostic Technical PFC Hydraulic System—6170J, 6190J,
Manual. and 6210J Tractors
The PC hydraulic system is an open center system with For information regarding 6170J, 6190J, and 6210J
a gear pump and load sensing control. This hydraulic tractors equipped with PFC2 hydraulic system, refer to
system includes: Diagnostic Technical Manual.
• Hydraulic Pump
• Main Valve with Priority Valve Assembly (PC Hydraulic The PFC hydraulic system is as a closed center system
System) with a variable displacement pump, low standby
pressure, and load sensing control. This hydraulic
PFC Hydraulic System—6135J and 6150J Tractors system includes:
For information regarding 6135J and 6150J tractors • Charge Pump Assembly
equipped with PFC2 hydraulic system, refer to Diagnostic • Main Hydraulic Pump Assembly
Technical Manual. • Priority Valve 2 and 3 Assembly (6170J and 6190J
Tractors)
The PFC hydraulic system is as a closed center system • Priority Valve 2 and 3 Assembly (6210J Tractor)
with a variable displacement pump, low standby
pressure, and load sensing control. This hydraulic
system includes:
1
Pressure Compensated
2
Pressure and Flow Compensated
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— Repair Technical Manual
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Hydraulic System Identification
TM804919 (23JAN17) 70-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Section 70A
PC Hydraulic System—6135J Tractors
Contents
Page
Page
Group 05—Rockshaft Controls
Specifications ..............................................70A-05-1
Selective Control Valves — Group 25—Selective Control Valves and
Removing and Installing Quick Couplers
Actuating Elements..................................70A-05-2 Special Tools ...............................................70A-25-1
Selective Control Valves — Other Materials ............................................70A-25-1
Adjusting Bowden Cable .........................70A-05-4 Specifications ..............................................70A-25-2
Reconditioning Selective Control
Group 10—Hydraulic Pump Valves and Quick Couplers
Specifications ..............................................70A-10-1 — General Safety and
Other Materials ............................................70A-10-1 Reconditioning Instructions .....................70A-25-4
Hydraulic System — General Shuttle Valves..............................................70A-25-5
Safety and Repair Instructions ................70A-10-1 Remove Selective Control Valves
Hydraulic Pump—Exploded View................70A-10-2 (SCV).......................................................70A-25-6
Remove Hydraulic Pump.............................70A-10-2 100 and 101 Series Selective
Remove Mounting Plate ..............................70A-10-3 Control Valves (SCV)—Exploded
Replace Lube Priority Valve ........................70A-10-3 View .........................................................70A-25-7
Install Mounting Plate ..................................70A-10-4 Disassemble, Repair, and
Install Hydraulic Pump.................................70A-10-4 Assemble 100 and 101 Series
Selective Control Valve (SCV) .................70A-25-8
Group 15—Valve Block Disassemble, Repair, and
Specifications ..............................................70A-15-1 Assemble 300 and 301 Series
Hydraulic System — General Selective Control Valve (SCV) ...............70A-25-10
Safety and Repair Instructions ................70A-15-2 Install Selective Control Valves
Hydraulic Hitch Manual Control ...................70A-15-2 (SCV).....................................................70A-25-14
Hitch Valve—Exploded View .......................70A-15-3 Selective Control Valves Pressure
Remove Hitch Valve ....................................70A-15-4 Adjustment.............................................70A-25-16
Repair Hitch Valve .......................................70A-15-4 Quick Couplers—Exploded View...............70A-25-17
Install Hitch Valve ........................................70A-15-6 Remove and Install Quick
Hitch Valve—Depth of Raising and Couplers ................................................70A-25-17
Lowering Valves ......................................70A-15-7 Disassemble, Repair, and
Remove and Install Hitch Valve Assemble Quick Couplers .....................70A-25-18
Stepper Motor..........................................70A-15-7
Priority Valve—Exploded View ....................70A-15-9 Group 30—Monitoring Systems
Remove Priority Valve .................................70A-15-9 Replace Draft Sensors (B019) and
Install Priority Valve ...................................70A-15-10 (B020)—6135J Tractors ..........................70A-30-1
Recondition Hydraulic Oil Filter .................70A-15-12 Replace Rockshaft Position Sensor
(B021)......................................................70A-30-2
Group 20—Rockshaft
Special Tools ...............................................70A-20-1
Other Materials ............................................70A-20-1
Specifications ..............................................70A-20-1
Position Sensor and Toothed
Segment—Exploded View .......................70A-20-1
Remove and Install Position
Sensor and Toothed Segment .................70A-20-2
Rockshaft—Exploded View .........................70A-20-4
Remove and Install Rockshaft.....................70A-20-5
Remove Lift Cylinders .................................70A-20-7
Repair Weber Lift Cylinders.........................70A-20-7
Install Lift Cylinders .....................................70A-20-9
Remove and Install Draft Link
Bearing Pins ............................................70A-20-9
TM804919 (23JAN17) 70A-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Contents
TM804919 (23JAN17) 70A-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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Group 05
Rockshaft Controls
Specifications
Item Measurement Specification
Control lever to bearing lever:
Cap screw Torque 5 N·m
3.7 lb-ft
Bowden cable on SCV:
Sleeve to flange Torque 50 N·m
37 lb-ft
Lock nut to sleeve Torque 50 N·m
37 lb-ft
Bowden cable on independent
SCV:
Sleeve to flange Torque 50 N·m
37 lb-ft
Lock nut to sleeve Torque 50 N·m
37 lb-ft
Lock nut to bowden cable Torque 20 N·m
15 lb-ft
LX24603,0000240 -19-01NOV03-1/1
TM804919 (23JAN17) 70A-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=773
Rockshaft Controls
Selective Control Valves — Removing and
Installing Actuating Elements
CQ250400 —UN—01SEP05
A—Sleeve H—Locking pin O—Lever, first SCV S—Cover
B—Self-locking nut K—Washer P—Lever, second SCV T— O-Ring
1 2
C—Tie band L— Bushing Q—Lever, third SCV U—O-Ring
D—SCV Unit M—Switch Console R—Handle V—Attaching bolt
E—Bowden cable N—Plastic bushing (3 used)
F— Seal
G—Clip
Removing actuating elements
2. Inspect for damage of actuating elements, remove and
1. Remove lateral panel of console. replace damaged parts as necessary.
1
If necessary
2
If equipped
Continued on next page LT04177,0000294 -19-22OCT07-1/2
TM804919 (23JAN17) 70A-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=774
Rockshaft Controls
Installing actuating elements
1. Install actuating elements using illustration as guide.
2. Tighten bolts (V).
Specification
Attaching bolt—Torque....................................................................5 N·m
3.7 lb-ft
3. Insert Bowden cable into front bore of first SCV lever
(O) and cable of third SCV into rear bore of lever (Q)
(looking in direction of forward travel).
4. Position Bowden cable in a way it is not bent and
avoiding that any moving parts interfere with each
other. If necessary, secure cable with a tie band.
5. Position O-ring (D) onto flange (C) of SCV unit.
6. Couple Bowden cable (H) to spool (A).
LX1018836 —UN—18NOV97
7. Tighten sleeve (E).
Specification
Sleeve-to-
flange—Torque..............................................................................50 N·m
37 lb-ft
8. Tighten lock nut (G).
Specification
Lock nut-to-
sleeve—Torque.............................................................................50 N·m
37 lb-ft
9. Adjust Bowden cable. See Selective Control Valves —
CQ252800 —UN—21SEP05
Adjusting Bowden Cable, in this group
A—Spool valve E—Sleeve
B—O-Ring F— O-Ring
C—Flange G—Self-locking nut
D—O-Ring H—Bowden cable
LT04177,0000294 -19-22OCT07-2/2
TM804919 (23JAN17) 70A-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
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PN=775
Rockshaft Controls
Selective Control Valves — Adjusting
Bowden Cable
1. SCV spool must be in neutral position.
2. Remove lateral panel of console and remove locking
CQ250410 —UN—01SEP05
pin (B).
3. Move control lever to its neutral position and secure it
with slide detent (A).
4. Turn fork (C) until bore is aligned with bore of control
lever and check if it is sufficiently screwed in, i.e. at
least 6 mm (0.236 in.).
5. Install lock, taking care to insert it correctly into bore of
first and third lever. On first SCV lever, insert locking
pin into front bore (looking in direction of forward
travel), and on this lever, insert it into rear bore.
6. Tighten fork lock nut.
LX1026685 —UN—02JUL01
7. Carry out a functional check.
8. Reinstall lateral panel of console.
OU04339,000006E -19-22SEP05-1/1
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— Repair Technical Manual
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PN=776
Group 10
Hydraulic Pump
Specifications
Item Measurement Specification
Mounting Plate Screws Torque 100 N·m
(74 lb·ft)
Hydraulic Pump Screws Torque 73 N·m
(54 lb·ft)
LS87647,000019B -19-03MAR16-1/1
Other Materials
Number Name Use
L41860 (U.S.) Loctite® HR 648 Sealant Seal suction tube neck of the hydraulic
pump mounting plate.
L64500 (U.S.) Loctite® 574 Sealant Attach the mounting plate of the
hydraulic pump to housing.
Loctite is a trademark of Henkel Corporation
LS87647,000019C -19-18APR16-1/1
Hydraulic System — General Safety and Wash all components in clean solvent and dry with
Repair Instructions compressed air. Also clean oil passages with compressed
air. Do not use towels to dry parts.
CAUTION: It is mandatory to comply with
the safety measures at the beginning of Apply clean hydraulic oil to all inner parts before
this manual as well as the ones mentioned assembling.
below. Consult "Safety Measures", Repair Valves MUST NOT obstruct housing bores.
Manual, Section 05, Group 05.
The following items, as well as other information, are
available in Repair Manual, Section 10, Group 05,
CAUTION: There may be high pressure at any under "Specifications".
hydraulic connection. Release system pressure • Consult "Capacities" for more information on all
before you disconnect hydraulic lines, couplers or capacities.
fittings to avoid injury caused by high pressure oil. • For other oil types, consult "Transmission and Hydraulic
Oil".
CAUTION: During rockshaft test, lift arms may • Consult "Grease" for more information on grease types.
cause injury while rising. For this reason, stay • For general information about tightening torques, see
clear of the lift arm and draft link areas. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Absolute cleanliness is essential when working on "Metric Fitting Torques for Bolts and Cap Screws".
hydraulic components. Thoroughly clean area around • For general information about tightening torques, see
valves before removing or servicing components. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Replace all gaskets, O-rings and lock rings. "Hydraulic System Unified Inch Fitting Torques".
Check springs for wear, damage or deformation.
If necessary, use a grit 280 whetstone to remove
impurities from surfaces.
LT04177,000023C -19-07FEB08-1/1
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— Repair Technical Manual
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Hydraulic Pump
Hydraulic Pump—Exploded View
BM016637 —UN—29FEB16
1— Hydraulic Pump Screws (2 3— Pressure Line Connection 6— Gasket 9— Mounting Plate
used) 4— O-Ring 7— Mounting Plate Screws (4
2— Screws (4 used) 5— Hydraulic Pump used)
8— Suction Tube Neck
TS95756,000015D -19-04APR16-1/1
Remove Hydraulic Pump
CAUTION: Follow safety instructions.
1. Swing up the cab. (See Swing Up Cab in Section 90,
Group 05.)
BM010706 —UN—25JAN16
2. Remove the screws (A).
3. Disconnect the pressure line (B).
NOTE: Collect the oil as it comes out.
IMPORTANT: Seal the pressure line opening
using a plug.
A—Screws (4 used) D—Suction Line
4. Loosen the clamp (C). B—Pressure Line E—Hydraulic Pump Screws (2
C—Clamp used)
5. Disconnect the suction line (D). F— Hydraulic Pump
NOTE: Collect the oil as it comes out.
IMPORTANT: Seal the suction line opening 7. Remove the hydraulic pump (F).
using a plug.
6. Remove the hydraulic pump screws (E).
LS87647,0000196 -19-29APR16-1/1
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Hydraulic Pump
Remove Mounting Plate
1. Remove the hydraulic pump. (See Remove Hydraulic
Pump, in this Group.)
2. Remove the hydraulic lines from mounting plate.
LX1029057 —UN—14MAY02
IMPORTANT: Seal all open ends.
NOTE: Collect the oil as it comes out.
3. Remove the mounting plate screws (A).
4. Remove the mounting plate.
A—Mounting Plate Screws (4
used)
LS87647,0000197 -19-08APR16-1/1
Replace Lube Priority Valve
1. Remove the mounting plate. (See Remove Mounting
Plate in this Group.)
2. Remove the lube priority valve (A) and install a new
LX1015936 —UN—17JUN97
one.
3. Install the mounting plate. (See Install Mounting Plate
in this Group.)
A—Lube Priority Valve
LS87647,0000198 -19-08APR16-1/1
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Hydraulic Pump
Install Mounting Plate
1. For a new mounting plate (C), proceed as follows:
a. Clean the suction tube neck (B).
LX1029058 —UN—14MAY02
b. Carefully coat the suction tube neck (B) with
Loctite® 648 (L41860).
IMPORTANT: Do not apply sealant on surfaces
that have contact with oil.
c. Insert the suction tube neck (B) into the mounting
plate and turn it 180º.
Mounting Plate and Retaining Clip
d. Wait 90 min before continuing the installation.
2. Apply Loctite® 574 (L64500) on the mounting plate A—Mounting Plate Screws (4 C—Mounting Plate
housing. used)
B—Suction Tube Neck
3. Install the mounting plate (C). Tighten the mounting
plate screws (A) to specification:
Specification clip. Once clips are installed, check that
Mounting Plate they are correctly seated. The bent ends of
Screws—Torque..........................................................................100 N·m clips must be almost touching.
(74 lb·ft)
4. Connect the hydraulic lines and hoses.
IMPORTANT: Every time you disconnect an oil hose
with a quick coupler, replace the retaining
Loctite is a trademark of Henkel Corporation
LS87647,0000199 -19-08APR16-1/1
Install Hydraulic Pump
1. Replace the gasket on mounting plate.
2. Install the hydraulic pump (F). Tighten the hydraulic
pump screws (E) to specification:
BM010706 —UN—25JAN16
Specification
Hydraulic Pump
Screws—Torque............................................................................73 N·m
(54 lb·ft)
3. Fill up the hydraulic pump with oil through the suction
line (D).
4. Connect the pressure line (B). Tighten the screws (A).
NOTE: Replace the O-ring at the pressure line (B) fitting. A—Screws (4 used) D—Suction Line
B—Pressure Line E—Hydraulic Pump Screws (2
C—Clamps (2 used) used)
5. Connect the suction line (D). Tighten the clamps (C). F— Hydraulic Pump
6. If hydraulic pump (F) was replaced, check provided
system pressure and flow. Refer to Diagnostic
Technical Manual. 8. Check transmission/hydraulic system oil level. Add
7. Swing down the cab. (See Swing Down Cab in Section oil, if necessary.
90, Group 05.)
LS87647,000019A -19-29APR16-1/1
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— Repair Technical Manual
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Group 15
Valve Block
Specifications
Item Measurement Specification
Hitch Valve
Check Valve Spring Free Length 15 mm
(0.59 in)
Test Length 11 mm at 2—4 N
(0.43 in at 0.45—0.9 lb)
Special Plug Torque 75 N·m
(55 lb·ft)
Pressure Relief Valve Torque 60—68 N·m
(44—50 lb·ft)
Sleeve of Raise and Lower Valves Torque 90 N·m
(66 lb·ft)
End Cover Nuts Torque 35 N·m
(26 lb·ft)
Ball Bearing to Spool Valve Play 0.1—0.2 mm
(0.004—0.008 in)
Stepper Motor Screws Torque 10 N·m
(8.5 lb·ft)
Priority Valve
Check Valve Spring Free Length 12.7 mm
(0.5 in)
Test Length 8.5 mm at 13.7—16.4 N
(0.34 in at 3.1—3.7 lb)
Valve Spool Spring Free Length 59.15 mm
(2.33 in)
Test Length 42 mm at 254.9 N
(1.65 in at 57.3 lb)
Priority Valve Bracket Screws Torque 100 N·m
(75 lb·ft)
Priority Valve to Rockshaft Bearing Torque 100 N·m
Block Screws (75 lb·ft)
Hydraulic Oil Filter
Filter Housing to Filter Head Torque 30 N·m
(22 lb·ft)
TS95756,0000159 -19-08APR16-1/1
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— Repair Technical Manual
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Valve Block
Hydraulic System — General Safety and Wash all components in clean solvent and dry with
Repair Instructions compressed air. Also clean oil passages with compressed
air. Do not use towels to dry parts.
CAUTION: It is mandatory to comply with
the safety measures at the beginning of Apply clean hydraulic oil to all inner parts before
this manual as well as the ones mentioned assembling.
below. Consult "Safety Measures", Repair Valves MUST NOT obstruct housing bores.
Manual, Section 05, Group 05.
The following items, as well as other information, are
available in Repair Manual, Section 10, Group 05,
CAUTION: There may be high pressure at any under "Specifications".
hydraulic connection. Release system pressure • Consult "Capacities" for more information on all
before you disconnect hydraulic lines, couplers or capacities.
fittings to avoid injury caused by high pressure oil. • For other oil types, consult "Transmission and Hydraulic
Oil".
CAUTION: During rockshaft test, lift arms may • Consult "Grease" for more information on grease types.
cause injury while rising. For this reason, stay • For general information about tightening torques, see
clear of the lift arm and draft link areas. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Absolute cleanliness is essential when working on "Metric Fitting Torques for Bolts and Cap Screws".
hydraulic components. Thoroughly clean area around • For general information about tightening torques, see
valves before removing or servicing components. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Replace all gaskets, O-rings and lock rings. "Hydraulic System Unified Inch Fitting Torques".
Check springs for wear, damage or deformation.
If necessary, use a grit 280 whetstone to remove
impurities from surfaces.
LT04177,000023C -19-07FEB08-1/1
Hydraulic Hitch Manual Control
NOTE: If an electrical failure occur, the hydraulic
hitch can be raised.
1. Remove the screw cap (C) at the top of the stepper
BM010588 —UN—06NOV15
motor.
2. Remove protective cap (B).
3. Disconnect the stepper motor connector (A).
4. Start up engine.
5. From the operator's seat, press down the screw (as
shown in illustration), then turn it clockwise until the
hydraulic hitch rises.
A—Stepper Motor Connector C—Screw Cap
B—Protective Cap
BM010465 —UN—28AUG15
BM010464 —UN—28AUG15
TS95756,000015E -19-25APR16-1/1
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— Repair Technical Manual
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Valve Block
Hitch Valve—Exploded View
LX1033177 —UN—05FEB04
Hitch Valve—Exploded View
1— Plug 10— Cam 20— Pressure Relief Valve 30— O-ring
2— O-ring 11— Bearing 21— O-ring 31— Washer
3— Raise Valve 12— O-ring 22— Locking Ring 32— Spring
4— Valve Body 13— Lower Valve 23— O-ring 33— Spool Valve
5— Stepper Motor 14— Special Plug 24— O-ring 34— O-ring
6— Stepper Motor Screws (4 15— O-ring 25— Shims 35— Valve Sleeve
used) 16— Check Valve Spring 26— O-ring 36— O-ring
7— Washers (4 used) 17— Check Valve 27— O-ring 37— Locking Ring
8— Shaft Key 18— Valve Body 28— Locking Ring 38— Protective Cover
9— Ball Bearing 19— Screw Cap 29— Locking Ring
LS87647,00002EB -19-29APR16-1/1
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— Repair Technical Manual
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Valve Block
Remove Hitch Valve
NOTE: Stepper motor and raise/lower valves can be
repaired without removing the hitch valve.
1. Remove the cover (A) and disconnect the stepper
CQ250450 —UN—02SEP05
motor connector.
2. Disconnect the hydraulic lines (B) and (C).
IMPORTANT: Seal all open ends.
NOTE: Collect the oil as it comes out.
3. Remove the end cover nuts and remove the end cover
(D).
A—Protective Cover C—Hydraulic Line
4. Remove the hitch valve. B—Hydraulic Line D—End Cover
LS87647,00001BB -19-14APR16-1/1
Repair Hitch Valve
1. Remove the hitch valve. (See Remove Hitch Valve
in this Group.)
2. Remove and inspect the check valve:
LX1033178 —UN—28JAN04
a. Check spring (B) free length and test it:
Specification
Check Valve
Spring—Free Length..................................................................... 15 mm
(0.59 in)
Test Length ................................................................... 11 mm at 2—4 N
(0.43 in at 0.45—0.90 lb)
b. Inspect the valve body (E). A—Check Valve D—Special Plug
B—Check Valve Spring E—Valve Body
c. Install a new O-ring (C), check valve spring (B) and C—O-ring
check valve (A) to the special plug (D).
d. Install the special plug (D).
Specification
Special Plug—Torque....................................................................75 N·m
(55 lb·ft)
Continued on next page LS87647,00002EA -19-29APR16-1/4
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— Repair Technical Manual
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PN=784
Valve Block
3. Remove pressure relief valve (C).
a. Replace the O-ring (A) and the locking ring (B).
b. Install a new O-ring (D) to the pressure relief valve
(C).
LX1033179 —UN—05DEC03
c. Install the pressure relief valve (C).
Specification
Pressure Relief
Valve—Torque....................................................................... 60—68 N·m
(44—50 lb·ft)
A—O-ring C—Pressure Relief Valve
B—Locking Ring D—O-ring
LS87647,00002EA -19-29APR16-2/4
4. Remove the raise (A) and lower (B) valves and inspect
them:
A—Raise Valve B—Lower Valve
LX1033180 —UN—05DEC03
LS87647,00002EA -19-29APR16-3/4
a. Inspect all components for any signs of damage:
IMPORTANT: If necessary, replace the shims (B)
by shims of same thickness.
b. Replace the O-rings and the locking rings.
LX1033181 —UN—05DEC03
NOTE: Raise and lower valves are of same design.
If valve is installed as the lower valve, do not
install O-ring (M) and locking ring (N).
c. Assemble and install the raise and lower valves.
Tighten to specification:
Specification
Sleeve of Raise and
Lower Valves—Torque..................................................................90 N·m A—Sleeve of Raise and Lower H—Washer
Valves I— Spring
(66 lb·ft)
B—Shims J— Spool Valve
C—O-ring K—O-ring
d. Check depth to which valves are screwed in. (See D—O-ring L— Valve Sleeve
Hitch Valve — Depth of Raising and Lowering Valve E—Locking Ring M—O-ring
in this Group.) F— Locking Ring N—Locking Ring
G—O-ring
LS87647,00002EA -19-29APR16-4/4
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— Repair Technical Manual
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PN=785
Valve Block
Install Hitch Valve
NOTE: When installing, always use new O-rings.
1. Install the O-ring (A) into the priority valve body.
CQ226850 —UN—15OCT04
2. Install the hitch valve.
A—O-ring
LS87647,00001BD -19-14APR16-1/3
3. Coat the O-ring (A) with a little grease and install it
on the hitch valve.
4. Coat the sealing rings (B) with a little grease and
install them on the end cover.
5. Tighten the end cover nuts to specified torque:
CQ226870 —UN—15OCT04
Specification
End Cover
Nuts—Torque................................................................................35 N·m
(26 lb·ft)
A—O-ring B—Sealing Ring
LS87647,00001BD -19-14APR16-2/3
6. Connect the hydraulic line that connects the hitch
valve to the lift cylinders.
CQ226820 —UN—15OCT04
LS87647,00001BD -19-14APR16-3/3
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— Repair Technical Manual
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PN=786
Valve Block
Hitch Valve—Depth of Raising and Lowering
Valves
1. Remove the stepper motor. (See Remove and Install
Hitch Valve Stepper Motor in this Group.)
LX000672 —UN—25OCT94
2. Check clearance between the ball bearing (A) and the
spool valve (B) using a feeler gauge:
Specification
Ball Bearing-to-Spool
Valve—Play..........................................................................0.1—0.2 mm
(0.004—0.008 in)
3. Add or remove shims under sleeves of raise and lower
A—Ball Bearing C—Sleeves of Raise and Lower
valves (C), if necessary. Use the same thickness of B—Spool Valve Valves
shim packs on both left-hand and right-hand sides.
4. Tighten the sleeves of raise and lower valves (C) to
specification:
Specification 5. Install the stepper motor. (See Remove and Install
Sleeves of Raise and Hitch Valve Stepper Motor in this Group.)
Lower Valves—Torque..................................................................90 N·m
(66 lb·ft)
TS95756,000015F -19-08APR16-1/1
Remove and Install Hitch Valve Stepper Motor
Remove Stepper Motor
1. Remove the protective cover.
LX1026696 —UN—19JUL01
2. Disconnect the connector (A) at the stepper motor.
3. Remove the stepper motor screws (B).
4. Remove the stepper motor.
A—Connector B—Stepper Motor Screws (4
used)
Continued on next page TS95756,000014D -19-08APR16-1/3
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— Repair Technical Manual
012417
PN=787
Valve Block
Install Stepper Motor
1. Install the bearing (A) to the valve housing.
2. Install the shaft key (B) in the stepper motor shaft.
3. Install ball bearing (C), cam (D), and O-ring (E). Detent
LX000673 —UN—25OCT94
on cam (D) must point towards the valve housing.
4. Install the stepper motor.
A—Ball Bearing D—Cam
B—Shaft Key E—O-ring
C—Ball Bearing
LX000674 —UN—25OCT94
TS95756,000014D -19-08APR16-2/3
5. Tighten the stepper motor screws (B) to specification:
Specification
Stepper Motor
Screws—Torque............................................................................10 N·m
(8.5 lb·ft)
LX1026696 —UN—19JUL01
6. Connect the connector to the stepper motor (A) and
install the protective cover.
7. Calibrate the hitch valve. Refer to Diagnostic Manual.
A—Connector B—Stepper Motor Screws (4
used)
TS95756,000014D -19-08APR16-3/3
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— Repair Technical Manual
012417
PN=788
Valve Block
Priority Valve—Exploded View
BM016714 —UN—20APR16
A—Plug G—Filter (2 used) M—O-ring S—O-ring
B—O-ring H—Screw N—Spool Valve T— O-ring
C—Compensator Valve I— O-ring O—Plug U—Fitting
D—O-ring J— Plug P—O-ring
E—Relief Valves K—Spool Valve Spring Q—Test Port Cap (3 used)
F— O-ring L— Washer R—Test Port (3 used)
TS95756,00001FE -19-20APR16-1/1
Remove Priority Valve
NOTE: Priority spool and spring can be removed
while priority valve is still in place. To do so,
only disconnect the hose (D) and coupler.
Make sure that the washer between the spool
BM016636 —UN—23FEB16
and spring remains in place.
1. Disengage the center link lever (B).
2. Remove the selective control valves. (See Remove
Selective Control Valves (SCV) in this Section, Group
25.)
3. Remove the hitch valve (A). (See Remove Hitch Valve
in this Group.)
A—Hitch Valve C—Hydraulic Hose
4. Disconnect hydraulic hoses (C) and (D) and others B—Center Link Lever D—Hydraulic Hose
that are connected. Seal openings with plugs.
Continued on next page TS95756,000014F -19-27APR16-1/3
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— Repair Technical Manual
012417
PN=789
Valve Block
5. Remove the screws (B) and bracket (A).
A—Bracket B—Screws (2 used)
BM016635 —UN—23FEB16
TS95756,000014F -19-27APR16-2/3
6. Remove the screws (A) and (B) of the priority valve
bracket. Remove the priority valve assembly together
with the bracket.
A—Priority Valve Bracket B—Priority Valve Bracket
Screws Screws
LX002372 —UN—24OCT94
TS95756,000014F -19-27APR16-3/3
Install Priority Valve
1. Install the support on the priority valve if it was
removed.
2. Install the priority valve assembly together with
the support. Tighten the screws (A) and (B) to
LX002372 —UN—24OCT94
specification:
Specification
Priority Valve Bracket
Screws—Torque..........................................................................100 N·m
(75 lb·ft)
A—Priority Valve Support B—Priority Valve Support
Screws Screw
Continued on next page TS95756,0000155 -19-16APR16-1/3
TM804919 (23JAN17) 70A-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=790
Valve Block
3. Install support (A) with screws (B).
A—Support B—Screws (2 used)
BM016635 —UN—23FEB16
TS95756,0000155 -19-16APR16-2/3
4. Connect the hydraulic hoses (C) and (D) and others
that were disconnected.
5. Install the selective control valves. (See Install
Selective Control Valves (SCV) in this Section, Group
25.)
BM016636 —UN—23FEB16
6. Install the hitch valve (A). (See Install Hitch Valve in
this Group.)
IMPORTANT: DO NOT install any shuttle valve between
the priority valve and hitch valve. (See Install
Shuttle Valves in this Section 70, Group 25.)
7. Engage center link lever (B).
8. Check and adjust the oil pressure of the system, A—Hitch Valve C—Hydraulic Hose
steering, and the load sense. Refer to Diagnostic B—Center Link Lever D—Hydraulic Hose
Technical Manual.
TS95756,0000155 -19-16APR16-3/3
TM804919 (23JAN17) 70A-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=791
Valve Block
Recondition Hydraulic Oil Filter
IMPORTANT: Every time you disconnect an oil hose
with a quick coupler, replace the retaining clip
with a new one. Once clips are installed, check
that they are seated correctly. The bent ends
LX1029060 —UN—14MAY02
of the clip must be almost touching. If they
are not, the coupler comes adrift.
1. Check if all parts are dirty or worn and replace as
necessary.
2. Test oil pressure. Refer to Diagnostic Manual.
Retaining Clip
3. Check if the filter check valves and the bypass valves
on the filter head (A) are closing correctly.
4. Apply a fine layer of oil to O-ring (B) and install to the
filter head (A).
5. Insert the filter element (C) to the filter housing (D) and
BM016645 —UN—02MAR16
install to the filter head (A).
Specification
Filter Housing—Torque..................................................................30 N·m
(22 lb·ft)
A—Oil Filter Head C—Filter Element
B—O-ring D—Filter Housing
TS95756,000014E -19-08APR16-1/1
TM804919 (23JAN17) 70A-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=792
Group 20
Rockshaft
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
L102219 (U.S.) Anti-Corrosion Grease Installing Draft Pins
TS95756,000015A -19-18APR16-1/1
Specifications
Item Measurement Specification
Position Sensor
Toothed Segment Screws Torque 10 N·m
(7.5 lb·ft)
Position Sensor Screws Torque 5 N·m
(3.7 lb·ft)
Rockshaft Bearing Block
Lift Arms Screws Torque 115 N·m
(85 lb·ft)
TS95756,0000164 -19-09APR16-1/1
Position Sensor and Toothed Segment—Exploded View
LX1018847 —UN—27NOV97
A—Rockshaft D—O-Ring G—Position Sensor Screws (4
B—Toothed Segment E—Position Sensor used)
C—Toothed Segment Screws (2 F— Washer (4 used) H—Cover
used)
LS87647,00002EC -19-29APR16-1/1
TM804919 (23JAN17) 70A-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=793
Rockshaft
Remove and Install Position Sensor and
Toothed Segment
Remove Position Sensor and Toothed Segment
1. Carefully clean the area around the position sensor (A).
LX1038138 —UN—26JUN06
2. Remove the cover (B) and disconnect the position
sensor cable.
3. Remove the position sensor screws (C) and remove
the position sensor (A).
A—Position Sensor C—Position Sensor Screws (4
B—Cover used)
LS87647,00002ED -19-29APR16-1/5
4. Remove the toothed segment screws (A) and remove
the toothed segment (B).
A—Toothed Segment Screws B—Toothed Segment
(2 used)
LX1041291 —UN—13JUL06
LS87647,00002ED -19-29APR16-2/5
Install Position Sensor and Toothed Segment
1. Install the toothed segment as shown.
IMPORTANT: Collar on toothed segment must
be on the left-hand side.
LX000511 —UN—25OCT94
2. Install the toothed segment screws (A). Tighten to
specification:
Specification
Toothed Segment
Screws—Torque............................................................................10 N·m
(7.5 lb·ft)
A—Toothed Segment Screws
(2 used)
Continued on next page LS87647,00002ED -19-29APR16-3/5
TM804919 (23JAN17) 70A-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=794
Rockshaft
3. Low the rockshaft (A) to the lowest possible position.
4. Install the O-ring in the position sensor housing.
5. Install the position sensor on the bearing block. Check
if it is aligned.
LX000567 —UN—25OCT94
6. Install position sensor screws (B). Tighten to
specification:
Specification
Position Sensor
Screws—Torque..............................................................................5 N·m
(3.7 lb·ft)
7. Reconnect the sensor cable. A—Rockshaft B—Position Sensor Screws (4
used)
LS87647,00002ED -19-29APR16-4/5
8. Install the cover (B) on the position sensor (A). Press
to snap cover into place.
9. Mount cables through the cable guide (C).
IMPORTANT: Ensure that cables are not bent
LX1026694 —UN—20JUL01
or obstructed.
10. Check the position sensor. Refer to Diagnostic
Technical Manual.
11. Calibrate the rockshaft. Refer to Diagnostic Technical
Manual.
A—Position Sensor C—Cable Guide
B—Cover
LX1026695 —UN—20JUL01
LS87647,00002ED -19-29APR16-5/5
TM804919 (23JAN17) 70A-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=795
Rockshaft
Rockshaft—Exploded View
LX000504 —UN—24OCT94
A—Bearing Block E—Locking Ring (2 used) H—Lift Arm Screws (2 used) K—Position Sensor
B—Bushing F— Lift Arm I— Screws (8 used) L— Spring Pin (2 used)
C—Rockshaft G—Washer (2 used) J— Washer (8 used)
D—Seal (2 used)
LS87647,00001C0 -19-09APR16-1/1
TM804919 (23JAN17) 70A-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=796
Rockshaft
Remove and Install Rockshaft
Remove Rockshaft
1. Remove the position sensor (A) and toothed segment.
(See Remove and Install Position Sensor and Toothed
BM010711 —UN—30JAN16
Segment in this Group.)
2. Remove the upper pins (B) from the lift arms and lift
cylinders.
3. Remove the lift arms screws (C).
4. Mark the position of lift arms in relation to the rockshaft
and remove the lift arms.
5. Remove the rockshaft.
A—Position Sensor C—Lift Arms Screws (2 used)
NOTE: To remove only the bearing bushings, push the B—Upper Pins (4 used)
rockshaft to the opposite side until bushings are free.
LS87647,00002EF -19-29APR16-1/6
6. Remove the locking ring (B) and seal (A).
A—Seal (2 used) B—Locking Ring (2 used)
LX000509 —UN—25OCT94
LS87647,00002EF -19-29APR16-2/6
7. Remove the bushing (A).
A—Bushings (2 used)
LX000508 —UN—25OCT94
Continued on next page LS87647,00002EF -19-29APR16-3/6
TM804919 (23JAN17) 70A-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=797
Rockshaft
Install Rockshaft
1. Install the new bushings (A) with groove pointing
downward.
2. Coat the inner part of bushings (A) with grease.
LX000508 —UN—25OCT94
A—Bushings (2 used)
LS87647,00002EF -19-29APR16-4/6
3. Install a new seal (A) at 5 mm (0.2 in) from outer edge
of the bearings block with sealing lip pointing outward.
4. Coat the sealing lip with grease.
5. Install a new locking ring (B).
LX000509 —UN—25OCT94
6. Insert the rockshaft and apply grease on the teeth.
7. Position the lift arms on rockshaft.
A—Seal (2 used) B—Locking Ring (2 used)
LS87647,00002EF -19-29APR16-5/6
8. Install the lift arms screws (A). Tighten to specification:
Specification
Lift Arms
Screws—Torque.......................................................................... 115 N·m
(85 lb·ft)
LX000510 —UN—25OCT94
9. Install the lift cylinders and lift links.
10. Install the position sensor and toothed segment. (See
Remove and Install Position Sensor and Toothed
Segment in this Group.)
11. Lubricate the rockshaft bearings via grease fittings.
A—Lift Arms Screws (2 used)
LS87647,00002EF -19-29APR16-6/6
TM804919 (23JAN17) 70A-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=798
Rockshaft
Remove Lift Cylinders
1. Low the rockshaft to the lowest possible position.
2. Remove the rockshaft position sensor. (See Remove
and Remove and Install Position Sensor and Toothed
Segment in this Group.)
LX000569 —UN—25OCT94
3. Disconnect the hydraulic hose (B).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
4. Remove the pins (A).
5. Remove the lift cylinder. A—Pins (2 used) B—Hydraulic Hose
LS87647,00002F1 -19-29APR16-1/1
Repair Weber Lift Cylinders
1. Remove the lift cylinder. (See Remove Lift Cylinders
in this Group.)
2. Replace the bearing:
LX1024072 —UN—22FEB00
a. Remove the snap ring (B).
b. Press out the bearing cup (A).
c. Install the new bearing with its groove in straight
angles with the cylinder center line.
A—Bearing Cup B—Snap Ring
Continued on next page LS87647,00002F5 -19-29APR16-1/4
TM804919 (23JAN17) 70A-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=799
Rockshaft
3. Remove the piston rod:
a. Snap out one end of the snap ring (A) using a screw
driver and press collar.
b. Remove the snap ring by turning the piston rod.
LX1024073 —UN—22FEB00
c. Remove the piston rod.
A—Snap Ring
L115387 —UN—18OCT94
LS87647,00002F5 -19-29APR16-2/4
4. Replace the seals:
a. Remove all parts.
b. Install new bushings (B) and (D) with chamfers
pointing to snap rings (E).
LX009518 —UN—25OCT94
c. Install a new sealing ring (C) with sealing lip pointing
inward.
A—Wiper Seal D—Bushing
B—Bushing E—Snap Ring
C—Sealing Ring
Continued on next page LS87647,00002F5 -19-29APR16-3/4
TM804919 (23JAN17) 70A-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=800
Rockshaft
5. Install the piston rod:
a. Install the snap ring and piston rod into the cylinder.
b. To press the snap ring to the cylinder base, use the
piston rod.
c. Press one end of the snap ring over collar. Turn
L115388 —UN—18OCT94
piston rod until snap ring locks into the piston rod
groove.
6. Install the lift cylinders. (See Install Lift Cylinders in
this Group.)
LS87647,00002F5 -19-29APR16-4/4
Install Lift Cylinders
1. Position the lift cylinders and install the pins (A) with
holes pointing outward.
2. Secure the pins (A) with cotter pins.
LX000569 —UN—25OCT94
3. Connect the hydraulic hose (B).
IMPORTANT: Make sure that the hydraulic hose does
not suffer friction from other parts.
4. Lubricate the lift cylinder bearings via grease fittings.
A—Pins B—Hydraulic Hose
LS87647,00002F2 -19-29APR16-1/1
Remove and Install Draft Link Bearing Pins
Remove Draft Link Pins
1. Remove the draft sensors (D). (See the corresponding
procedure in Replace Draft Sensors (B019) and
(B020)—6135J Tractors in this Section, Group 30.)
LX011787 —UN—17OCT95
2. Remove the plug (B) and retaining pin (A).
A—Retaining Pin C—Connector
B—Plug D—Draft Sensors
Continued on next page LS87647,00001C6 -19-04MAY16-1/5
TM804919 (23JAN17) 70A-20-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=801
Rockshaft
3. To remove the draft link pins, some tools are required:
A—Dealer-Fabricated Guide D—L38860 Adapter
B—Dealer-Fabricated Thrust E—JT03248 Fitting
Element F— D01019AA Hand Pump
C—FKM10464 Hydraulic Assembly
Cylinder
LX011788 —UN—17OCT95
LS87647,00001C6 -19-04MAY16-2/5
4. Insert the dealer-fabricated guide (A) into the bore of
the draft link pin (B).
LX011789 —UN—17OCT95
5. Position the FKM10464 hydraulic cylinder (C).
6. Operate the D01019AA hand pump assembly and
press out the draft link pin as far as possible.
NOTE: When releasing the pump valve of D01019AA, the
piston of FKM10464 tool return to initial position.
7. Insert the dealer-fabricated thrust element (D) into
dealer-fabricated guide (A).
LX011790 —UN—17OCT95
A—Dealer-Fabricated Guide C—FKM10464 Hydraulic
B—Draft Link Pin Cylinder
D—Dealer-Fabricated Thrust
Element
LX011791 —UN—17OCT95
LX011839 —UN—17OCT95
Continued on next page LS87647,00001C6 -19-04MAY16-3/5
TM804919 (23JAN17) 70A-20-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=802
Rockshaft
8. Operate the D01019AA hand pump assembly again
and press out the draft link pin as far as possible.
LX011840 —UN—17OCT95
9. To press out draft link pin (B) completely, add the
remaining thrust elements, one by one.
NOTE: To avoid the draft link pin falling, secure it.
10. Repeat the entire procedure with the other draft link pin.
LS87647,00001C6 -19-04MAY16-4/5
Install Draft Link Pins
1. Coat the draft link pins with anti-corrosion grease
(L102219) and install them.
IMPORTANT: Threaded bore on the retaining pin
LX1018869 —UN—10DEC97
must point downward.
2. Install the retaining pins and plugs (A).
3. Install the draft sensors. (See the corresponding
procedure in Replace Draft Sensors (B019) and
(B020)—6135J Tractors in this Section, Group 30.)
4. Check and adjust draft sensor. Refer to Diagnostic
Technical Manual.
5. Install shield (D) using screws (C).
IMPORTANT: Ensure that the draft sensor
cables are not pinched.
LX1018013 —UN—17OCT97
6. Install the draft links and draft link support (If Equipped).
7. Install the swinging drawbar (If Equipped).
8. Calibrate the rockshaft. Refer to Diagnostic Technical
Manual.
A—Plugs C—Screws (2 used)
B—Connectors D—Shield
LS87647,00001C6 -19-04MAY16-5/5
TM804919 (23JAN17) 70A-20-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=803
Rockshaft
TM804919 (23JAN17) 70A-20-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=804
Group 25
Selective Control Valves and Quick Couplers
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
R117738 (U.S.) Grease Mobil Temp SCH 32 Selective control valves mounting
detent parts.
L41476 (U.S.) Sealant Seal control valve threads.
Seal O-ring to spool end of
control valve.
TS95756,000015C -19-18APR16-1/1
TM804919 (23JAN17) 70A-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=805
Selective Control Valves and Quick Couplers
Specifications
Item Measurement Specification
100/101 Series Selective
Control Valves
Spool Spring Free Length 56 mm
(2.2 in)
Compressed Length 28.5 mm at 136—156 N
(1.1 in at 30—35 lb)
Control Valve Torque 11 N·m
(8 lb·ft)
300/301 Series Selective
Control Valves
Relief Valve Spring Free Length 21 mm
(0.8 in)
Compressed Length 18 mm at 32—44 N
(0.7 in at 7—10 lb)
Stop Plunger Assembly Spring Free Length 13 mm
(0.5 in)
Compressed Length 9 mm at 3.2—4 N
(0.35 in at 0.7—0.9 lb)
Spool Valve Spring Free Length 56 mm
(2.2 in)
Compressed Length 28.5 mm at 136—156 N
(1.1 in at 30—35 lb)
Spindle Torque 11 N·m
(8 lb·ft)
Support Ring Screws Torque 11 N·m
(8 lb·ft)
Bowden Cables
Bowden Cable Sleeve Torque 50 N·m
(37 lb·ft)
Self-Locking Nut Torque 50 N·m
(37 lb·ft)
End Covers
End Cover Nuts Torque 35 N·m
(26 lb·ft)
TS95756,0000156 -19-09APR16-1/1
TM804919 (23JAN17) 70A-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=806
Selective Control Valves and Quick Couplers
TM804919 (23JAN17) 70A-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=807
Selective Control Valves and Quick Couplers
Reconditioning Selective Control Valves and Quick Couplers — General Safety and
Reconditioning Instructions
CAUTION: You should comply with the safety Selective control valve must be marked and reinstalled to
measures at the beginning of this manual as original position from where it was removed.
well as the ones mentioned below. See Safety
SCVs and valve components must be attached with
Measures, Repair Manual, Section 05-05.
a attaching device that uses BRASS jaws. Valve
components are machined and can be easily damaged.
CAUTION: During tests that involve running the
Always replace all gaskets, O-rings and safety rings.
engine, always engage parking brake.
Check springs for wear, damage or deformation.
CAUTION: There may be high pressure at If necessary, use a grain size 280 whetstone (18.14 g) to
any hydraulic connection. Avoid injury from clean impurities from surfaces.
high-pressure leaks by relieving system
pressure before disconnecting the hydraulic Wash all components in solvent and dry with compressed
lines, fitting or connections. air. Also clean oil passages with compressed air. Do not
use industrial cloth to dry parts.
CAUTION: If tests are to be carried out on moving Apply clean hydraulic oil to all the internal parts before
parts (e.g. rockshaft, front hitch, front loader, assembly.
FWD axle with TLS, hydraulically suspended Coat detent parts with R117738 special grease.
cab, hydraulic cylinders etc.), be aware of
potential accidents. Never work within the Valves MUST NOT obstruct housing bores.
operating range of moving parts.
Absolute cleanliness is essential when working on
hydraulic components. Before removing or repairing
components, clean area surrounding valves.
OU04339,0000114 -19-07FEB08-1/1
TM804919 (23JAN17) 70A-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=808
Selective Control Valves and Quick Couplers
Shuttle Valves
BM016608 —UN—15FEB16
A—Left-hand End Cover C—Selective Control Valve E—Hitch Valve
B—Selective Control Valve (Position 2) F— Right-hand End Cover
(Position 1) D—Inlet Priority Valve G—Shuttle Valves
IMPORTANT: Avoid malfunctions in the hydraulic A shuttle valve (G) is used between the left-hand end
system. Ensure that shuttle valves (G) cover (A) and the adjoining components at the right-hand
are positioned correctly. side (B) or (C) only if end cover has a connection for an
external control line (load sensing line).
On the right-hand side of the valve block components (A),
(B), (C) and (E), there is a recess which, depending on No shuttle valve (G) is ever installed in the recess between
tractor equipment, contains a shuttle valve (G). the priority valve (D) and hitch valve (E).
If a first selective control valve unit (C) is installed at Hitch valve (E) has a shuttle valve at right-hand side
position 2, a shuttle valve (G) is installed in recess on its recess only if equipped with a special end cover for an
right-hand side. independent control valve, or if the end cover provides
for extra connections.
If equipped with a selective control valve unit (B) at
position 1, a shuttle valve (G) is installed in recess under
its right-hand side.
LS87647,00001C8 -19-09APR16-1/1
TM804919 (23JAN17) 70A-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=809
Selective Control Valves and Quick Couplers
Remove Selective Control Valves (SCV)
IMPORTANT: Take care not to lose any of the shuttle
valves between the selective control valves.
1. Disconnect the bowden cables (A).
CQ250700 —UN—02SEP05
NOTE: Identify and mark the bowden cables before
disconnecting them.
2. Remove the end cover nuts (B).
3. Remove the end cover (C).
4. Remove the selective control valves.
NOTE: Collect the oil as it comes out. A—Bowden Cables C—End Cover
B—End Cover Nuts (3 used)
LS87647,00001C9 -19-16APR16-1/1
TM804919 (23JAN17) 70A-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=810
Selective Control Valves and Quick Couplers
100 and 101 Series Selective Control Valves (SCV)—Exploded View
LX012927 —UN—13FEB96
1— Cap 9— Sealing Plate 15— Spool 22— O-Ring
2— Cover 10— Spacer 16— Lip Seal 23— Shuttle Valve
3— Screws (2 used) 11— Spheres 17— O-Ring (2 used) 24— Flange
4— Plate 12— Control Valve 18— Valve Housing 25— Screws (2 used)
5— Sleeve 13— Spring Seat 19— Valve
6— Ball 14— Spool Spring 20— Spring
7— Spring 21— O-Ring
8— Retaining Liner
LS87647,00001CA -19-25APR16-1/1
TM804919 (23JAN17) 70A-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=811
Selective Control Valves and Quick Couplers
Disassemble, Repair, and Assemble 100 and IMPORTANT: Let the sealant dry for 30 min
101 Series Selective Control Valve (SCV) before proceeding.
IMPORTANT: Remove any sealant from the thread
at the inner side of spool. 6. Coat the mounted spool assembly (G) with hydraulic
oil.
IMPORTANT: Secure the selective control valve 7. Install the mounted spool assembly (G) into the valve
in a vise with soft jaws. Otherwise, the housing (H).
selective control valve suffers damage and
has to be entirely replaced. 8. Install the spring and ball (see the arrow) into the
control valve (F).
1. Secure the spool in vise.
9. Install the spacer (I), sealing plate (J), and retaining
2. Install a new O-ring (A) and lip seal (B). liner (K) with lip pointing upward.
3. Test the spool spring (E) free length: 10. Before mounting the spheres (L), press the larger ball
downward and then install the retaining liner (K).
Specification
Spool Spring—Free 11. Install the spheres (L).
Length........................................................................................... 56 mm
(2.2 in) 12. Install the valve, O-ring, and spring (M).
Spool Spring—Com-
13. Install the sleeve (N) and cover plate (O).
pressed Length................................................... 28.5 mm at 136—156 N
(1.12 in at 30.5—35 lb) 14. Install the cover (P). Tighten the cover screws.
4. Install the sealing plate (C), spring seats (D), and 15. Install the O-ring (Q) and flange (R). Tighten the
spool spring (E) as shown. screws (S).
5. Apply sealant (L41476) on the threads of the control 16. To disassemble the selective control valve, follow the
valve (F) and install it. Tighten to specification: procedure in reverse order.
Specification
Control Valve—Torque.................................................................. 11 N·m
(8 lb·ft)
Continued on next page LS87647,00001CD -19-25APR16-1/2
TM804919 (23JAN17) 70A-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=812
Selective Control Valves and Quick Couplers
A—O-ring K—Retaining Liner
B—Lip Seal L— Spheres
C—Sealing Plate M—Valve, O-ring, and Spring
D—Spring Seat N—Sleeve
E—Spool Spring O—Cover Plate
F— Control Valve P—Cover
G—Spool Assembly Q—O-ring
H—Housing R—Flange
LX003846 —UN—26JAN96
LX004510 —UN—26JAN96
I— Spacer S—Screws (2 used)
J— Sealing Plate
LX004512 —UN—26JAN96
LX004511 —UN—26JAN96
LX004513 —UN—26JAN96
LX004514 —UN—26JAN96
LX008035 —UN—26JAN96
LX004515 —UN—26JAN96
LS87647,00001CD -19-25APR16-2/2
TM804919 (23JAN17) 70A-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=813
Selective Control Valves and Quick Couplers
Disassemble, Repair, and Assemble 300 and
301 Series Selective Control Valve (SCV)
IMPORTANT: Remove any sealant from the thread
at the inner side of spool.
IMPORTANT: Secure the selective control valve
RW25046 —UN—08SEP93
RW20998 —UN—02JUN92
in a vise with soft jaws. Otherwise, the
selective control valve suffers damage and
has to be entirely replaced.
1. Remove the relief valve from the support ring (A) using
a small rod through bore (B).
2. Disassemble the relief valve.
3. Inspect (C), (D), (E), (F), (G), (H), (I) and (J)
components. Ensure that there is no contamination
at bores.
4. Test the relief valve spring:
RW21000 —UN—02JUN92
Specification
Relief Valve
Spring—Free Length..................................................................... 21 mm
(0.8 in)
Relief Valve
Spring—Compressed
Length....................................................................... 18 mm at 32—44 N
(0.7 in at 7—10 lb)
5. Coat the new O-rings and support ring (J) with A—Support Ring G—Spring
hydraulic oil. B—Relief Valve Bore H—Adjustment Screw
C—O-ring I— O-ring
6. Install the O-ring (C) from opposite end of the relief D—Relief Valve Plug J— Support Ring
E—Vertical Spindle Valve K—O-ring
valve plug (D). F— Ring
7. Coat the relief valve assembly with hydraulic oil and
install it into the support ring.
8. Lubricate and install the O-ring (K).
TS95756,000012B -19-16APR16-1/8
9. Remove stop plunger assembly from the slot (A) and
bore (B) from the control valve.
NOTE: Use an appropriate tool.
10. Test the spring seat (C) and stop plunger assembly
spring (D):
RW21003 —UN—12JUN92
RW21004 —UN—12JUN92
Specification
Stop Plunger Assemble
Spring—Free Length..................................................................... 13 mm
(0.5 in)
Stop Plunger Assemble
Spring—Compressed
Length.......................................................................... 9 mm at 3.2—4 N
(0.4 in at 0.7—0.9 lb)
11. Install the O-ring (E) and support ring (F). A—Slot D—Spring
B—Bore E—O-ring
C—Spring Seat F— Support Ring
Continued on next page TS95756,000012B -19-16APR16-2/8
TM804919 (23JAN17) 70A-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=814
Selective Control Valves and Quick Couplers
12. Install the spring and spring seat (A) on the stop
plunger. Apply petroleum jelly to the assembly.
13. Align the bore (B) in the stop plunger with the slot in
the control valve (C).
14. Carefully install the stop plunger assembly into the
RW21005 —UN—12JUN92
RW21006 —UN—12JUN92
control valve.
15. Install the pin (D) in the bore (B) after installing plunger
assembly.
IMPORTANT: When correctly installed, stop plunger
assembly should move up and down.
16. Remove the stop plunger assembly if it does not
move. Align spring seat again and reinstall in the
control valve vertically. A—Spring Seat C—Control Valve
B—Bore D—Pin
17. Secure the control valve in a vise.
Continued on next page TS95756,000012B -19-16APR16-3/8
TM804919 (23JAN17) 70A-25-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=815
Selective Control Valves and Quick Couplers
18. Install the wiper ring (A) and O-ring (B).
19. Install the retaining ring (C) with the smallest inner ring
upward.
20. Install the two undulated springs (D). Ensure that the
cut ends are not together.
RW21007 —UN—12JUN92
RW21008 —UN—12JUN92
21. Install the detent and float sleeve (E) with the marks
pointing upward.
22. Install the spheres (F).
23. Install the limiting sleeve (G) with the marks pointing
upward.
24. Install the washer (H) and O-ring (I).
25. Install the retainer (J) (with the marks pointing upward)
and spring seat (K).
26. Inspect and install the spool valve spring (L) and
spring seat (M).
Specification
RW21009 —UN—12JUN92
RW21010 —UN—12JUN92
Spool Valve
Spring—Free Length..................................................................... 56 mm
(2.2 in)
Spool Valve
Spring—Compressed
Length................................................................ 28.5 mm at 136—156 N
(11.2 in at 30.6—35.1 lb)
27. Install a new O-ring on the spool end and apply the
sealant (L41476).
IMPORTANT: Let the sealant dry for 30 minutes
before installing.
A—Wiper Ring H—Washer
RW21012 —UN—12JUN92
RW21011 —UN—12JUN92
B—O-ring I— O-ring
C—Retaining Ring J— Retainer
D—Undulated Springs K—Spring Seat
E—Sleeve L— Spring
F— Spheres M—Spring Seat
G—Limiting Sleeve
RW21013 —UN—12JUN92
RW21014 —UN—12JUN92
Continued on next page TS95756,000012B -19-16APR16-4/8
TM804919 (23JAN17) 70A-25-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=816
Selective Control Valves and Quick Couplers
28. Install the spindle (A). Tighten to specification:
Specification
Spindle—Torque............................................................................ 11 N·m
(8 lb·ft)
A—Spindle
RW21015 —UN—12JUN92
TS95756,000012B -19-16APR16-5/8
29. Make sure that the O-ring (B) is in place.
NOTE: To maintain the O-ring in place, use grease.
A—O-ring C—O-ring
B—O-ring D—Support Ring
RW25047 —UN—08SEP93
RW21017 —UN—12JUN92
TS95756,000012B -19-16APR16-6/8
30. Install new parts (A), (C) and (D) to spool cover.
31. Install the control valve assembly (A) through the
support ring (C).
32. Install the switch assembly. Ensure that the marks
(D) are aligned correctly.
RW25048 —UN—08SEP93
NOTE: Some versions have a small spacer and gaskets
(B) between previously mounted control valve
and selector switch assembly.
NOTE: On versions with spring washers, install them with
the inner beveled edge pointing toward screw heads.
33. Tighten the support ring screws (with the spring
washers) manually before tighten to specified torque. A—Control Valve Assembly C—Support Ring
B—Gaskets D—Marks
The knob should turn freely.
Specification
Support Ring
Screws—Torque............................................................................ 11 N·m
(8 lb·ft)
Continued on next page TS95756,000012B -19-16APR16-7/8
TM804919 (23JAN17) 70A-25-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=817
Selective Control Valves and Quick Couplers
34. Drown control valve assembly in clean hydraulic oil
and install assembly in the housing.
35. Install O-ring (A) and install end cover (B) through
screws (C).
LX008036 —UN—24OCT94
A—O-ring C—Screws
B—End Cover
TS95756,000012B -19-16APR16-8/8
Install Selective Control Valves (SCV)
IMPORTANT: Check that all shuttle valves are installed
correctly. (See Shuttle Valves in this Group.)
1. Install the O-ring (B).
LX009506 —UN—25OCT94
2. Slightly coat the shuttle valve (C) (If Equipped) with
grease and install it.
3. Install the selective control valve on the studs (A) and
slide to position. Make sure that the shuttle valve (C)
does not fall out.
4. Install the end cover. Tighten the end cover nuts to
specification:
A—Studs C—Shuttle Valve
Specification
B—O-ring
End Cover
Nuts—Torque................................................................................35 N·m
(26 lb·ft)
Continued on next page TS95756,000012C -19-09APR16-1/2
TM804919 (23JAN17) 70A-25-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=818
Selective Control Valves and Quick Couplers
5. Reconnect the bowden cable.
a. Position the O-ring (D) onto the flange (C).
b. Couple the bowden cable (H) on the spool valve (A).
c. Tighten the bowden cable sleeve (E) to specification:
Specification
Bowden Cable
Sleeve—Torque.............................................................................50 N·m
(37 lb·ft)
d. Tighten the self-locking nut (G) to specification:
Specification
Self-Locking
Nut—Torque..................................................................................50 N·m
(37 lb·ft)
LX1018836 —UN—18NOV97
A—Spool Valve E—Sleeve
B—O-ring F— O-ring
C—Flange G—Self-Locking Nut
D—O-ring H—Bowden Cable
CQ252800 —UN—21SEP05
TS95756,000012C -19-09APR16-2/2
TM804919 (23JAN17) 70A-25-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=819
Selective Control Valves and Quick Couplers
Selective Control Valves Pressure
Adjustment
NOTE: This procedure is valid only for 300 and 301
Series selective control valves.
CQ170561 —UN—03NOV04
NOTE: All selective control valves are factory adjusted
to 180 bar (2610 psi).
If the selective control lever goes to Neutral position too
early (selective control valve in retain function), or if the
selective control lever moves to Neutral position too late
or not at all, proceed as follows:
300 and 301 Series Selective Control Valve
1. Shut off the engine.
2. Disconnect the implement hydraulic hoses and
electrical connections.
3. Engage the valve retain function (A).
BM010604 —UN—09NOV15
4. Move the flow control valve (B) to the mid-position.
5. Remove the cap (C).
6. Start up the engine.
7. Turn the screw under the cap (C) clockwise as much
as possible.
8. Move the selective control lever to Raise or Lower 300 and 301 Series Selective Control Valve
position (selective control lever remains in selected
position). A—Valve Locking Function C—Cap
B—Flow Control Valve
9. Turn the screw counterclockwise until the selective
control lever returns to Neutral position.
10. Reinstall the cap (C).
TS95756,000012D -19-09APR16-1/1
TM804919 (23JAN17) 70A-25-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=820
Selective Control Valves and Quick Couplers
Quick Couplers—Exploded View
BM016601 —UN—04FEB16
A—Cover C—O-Ring F— Retaining Ring (7 used)
B—Quick Coupler Connection D—Pressure Ring G—Sleeve
E—Retaining Ring (2 used)
TS95756,0000131 -19-06APR16-1/1
Remove and Install Quick Couplers
1. Turn the quick coupler (A) counterclockwise.
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
BM016602 —UN—05FEB16
2. Remove the O-ring (B).
3. To install, follow the procedure in reverse order,
observing the following:
• Coat the O-ring (B) with hydraulic oil and install it
on the quick coupler (A).
A—Quick Coupler B—O-ring
TS95756,0000132 -19-09APR16-1/1
TM804919 (23JAN17) 70A-25-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=821
Selective Control Valves and Quick Couplers
Disassemble, Repair, and Assemble Quick
Couplers
1. Remove the quick coupler. (See Remove and Install
Quick Couplers, in this Group.)
CQ192870 —UN—28OCT99
2. Install the quick coupler on dealer-fabricated Quick
Coupler Securing Support (B) at the central part (A)
and secure in a vise (D).
3. Remove the sleeve (C).
A—Center Part of Quick C—Quick Coupling Assembly
Coupler D—Vise
B—Dealer-Fabricated Quick
Coupler Securing Support
CQ198520 —UN—21JUN00
TS95756,000012E -19-27DEC16-1/3
4. Remove the quick coupler inner body (A).
5. Remove the retaining rings (B) and (C).
A—Inner Body C—Retaining Ring
B—Retaining Rings (7 used)
Continued on next page BM016603 —UN—05FEB16
TS95756,000012E -19-27DEC16-2/3
TM804919 (23JAN17) 70A-25-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=822
Selective Control Valves and Quick Couplers
6. At the other side of the quick coupler:
a. Remove the cover (A).
b. Remove the pressure ring (B).
c. Remove the retaining rings (C).
BM016604 —UN—05FEB16
7. To assemble the quick couplers, follow the procedure
in reverse order, observing the following:
• Replace the retaining and pressure rings.
A—Cover C—Retaining Ring
B—Pressure Ring
TS95756,000012E -19-27DEC16-3/3
TM804919 (23JAN17) 70A-25-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=823
Selective Control Valves and Quick Couplers
TM804919 (23JAN17) 70A-25-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=824
Group 30
Monitoring Systems
Replace Draft Sensors (B019) and
(B020)—6135J Tractors
The draft sensors are at the bottom of the differential
housing.
LX000600 —UN—12OCT94
1. Remove the draft link support (If Equipped):
a. Remove the cotter pin (A) and pins (B) and (C).
b. Remove the bracket (D).
2. Remove the draft links:
a. Remove the snap ring (E) and bushing (F).
b. Remove the draft links.
A—Cotter Pin D—Bracket
3. Remove the swinging drawbar (If Equipped). B—Pin E—Snap Ring
C—Pin F— Bushing
LS87647,0000264 -19-04MAY16-1/4
4. Remove the screws (C) and remove the shield (D).
C—Screws (2 used) D—Shield
LX1018013 —UN—17OCT97
LS87647,0000264 -19-04MAY16-2/4
5. Disconnect the connector (C).
NOTE: Connectors on transmission wiring harness are red
(right-hand sensor) and green (left-hand sensor).
Before disconnecting, check if colored marks are
still visible; if not, mark the connectors accordingly.
LX011787 —UN—17OCT95
6. Remove the screws from retaining plate and remove
the draft sensors (D) from the draft link pin.
A—Retaining Pin C—Connector
B—Plug D—Draft Sensors
Continued on next page LS87647,0000264 -19-04MAY16-3/4
TM804919 (23JAN17) 70A-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=825
Monitoring Systems
7. To install the draft sensors, follow the procedure in
reverse order, observing the following:
• Position the draft sensor onto draft link and tighten
screws (E), leaving enough space to allow sensor
turning.
LX1026690 —UN—05JUL01
IMPORTANT: Maintain absolute cleanliness
while mounting.
NOTE: There is another metal rod inside draft link.
It is kept in place with glue.
• When installing, make sure that the recess (B) of
draft pin is in correct position.
A—Bearing Pin D—Draft Sensor
IMPORTANT: Check the Basic Control Unit (BCU) B—Recess for Retaining Pin E—Screws (3 used)
for diagnostic trouble codes. Refer to C—O-ring
Diagnostic Technical Manual.
LS87647,0000264 -19-04MAY16-4/4
Replace Rockshaft Position Sensor (B021)
CAUTION: Comply with safety instructions.
The rockshaft position sensor is at the rear of rockshaft.
LX010728 —UN—10APR96
1. Remove protective cover (B).
2. Disconnect electric cable.
3. Replace rockshaft position sensor (A).
4. Connect electric cable.
5. Reinstall protective cover (B).
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
TS95756,0000167 -19-04MAR16-1/1
TM804919 (23JAN17) 70A-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=826
Section 70B
PFC Hydraulic System—6135J and 6150J Tractors
Contents
Page
Page
Group 05—Rockshaft Controls
Specifications ..............................................70B-05-1 Recondition Hydraulic Oil Filter .................70B-15-16
Selective Control Valves —
Removing and Installing Group 20—Rockshaft
Actuating Elements..................................70B-05-2 Special Tools ...............................................70B-20-1
Selective Control Valves — Other Materials ............................................70B-20-1
Adjusting Bowden Cable .........................70B-05-4 Specifications ..............................................70B-20-1
Position Sensor and Toothed
Group 10—Charge Pump and Hydraulic Pump Segment—Exploded View .......................70B-20-2
Specifications ..............................................70B-10-1 Remove and Install Position
Other Materials ............................................70B-10-1 Sensor and Toothed Segment .................70B-20-2
Hydraulic System — General Rockshaft—Exploded View .........................70B-20-5
Safety and Repair Instructions ................70B-10-2 Remove and Install Rockshaft.....................70B-20-6
Hydraulic Pump—Exploded View................70B-10-4 Remove Lift Cylinders .................................70B-20-8
Remove Hydraulic Pump.............................70B-10-5 Repair Weber Lift Cylinders.........................70B-20-8
Disassemble, Inspect, and Install Lift Cylinders ...................................70B-20-10
Assemble Hydraulic Pump ......................70B-10-6 Remove and Install Draft Link
Hydraulic Oil Reservoir — Bearing Pins—6135J Tractors...............70B-20-10
Restrictor ...............................................70B-10-12 Draft Sensor and Draft
Pressure and Flow Link Support—Exploded
Regulator—Exploded View....................70B-10-13 View—6150J Tractors ...........................70B-20-13
Remove, Inspect, and Install Remove and Install Draft Link
Pressure and Flow Regulator ................70B-10-14 Support—6150J Tractors.......................70B-20-14
Repair Pressure and Flow
Regulator ...............................................70B-10-15 Group 25—Selective Control Valves and
Charge Pump—Exploded View .................70B-10-16 Quick Couplers
Remove and Install Charge Pump..............70B-10-17 Special Tools ...............................................70B-25-1
Repair Charge Pump.................................70B-10-18 Other Materials ............................................70B-25-1
Check Charge Pump Lube Oil Specifications ..............................................70B-25-2
Valve ......................................................70B-10-19 Reconditioning Selective Control
Install Hydraulic Pump...............................70B-10-20 Valves and Quick Couplers
— General Safety and
Group 15—Valve Block Reconditioning Instructions .....................70B-25-4
Specifications ..............................................70B-15-1 Install Shuttle Valves ...................................70B-25-5
Hydraulic System — General Remove Selective Control Valves
Safety and Repair Instructions ................70B-15-2 (SCV).......................................................70B-25-6
Hydraulic Hitch Manual Control ...................70B-15-2 100 and 101 Series Selective
Remove and Install Spacer .........................70B-15-3 Control Valves (SCV)—Exploded
Hitch Valve—Exploded View .......................70B-15-5 View .........................................................70B-25-7
Remove Hitch Valve ....................................70B-15-6 Disassemble, Repair, and
Repair Hitch Valve .......................................70B-15-6 Assemble 100 and 101 Series
Install Hitch Valve ........................................70B-15-8 Selective Control Valve (SCV) .................70B-25-8
Hitch Valve—Depth of Raising and 300 and 301 Series Selective
Lowering Valves ......................................70B-15-9 Control Valve (SCV)—Exploded
Remove and Install Hitch Valve View .......................................................70B-25-10
Stepper Motor..........................................70B-15-9 Disassemble, Repair, and
Hitch Valve—Centering Stepper Assemble 300 and 301 Series
Motor ..................................................... 70B-15-11 Selective Control Valve (SCV) ............... 70B-25-11
Priority Valve—Exploded View ..................70B-15-12 Install Selective Control Valves
Remove Priority Valve ...............................70B-15-12 (SCV).....................................................70B-25-15
Repair Priority Valve ..................................70B-15-13 Selective Control Valves Pressure
Install Priority Valve ...................................70B-15-14 Adjustment.............................................70B-25-17
Continued on next page
TM804919 (23JAN17) 70B-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
Page
Quick Couplers—Exploded View...............70B-25-18
Remove and Install Quick
Couplers ................................................70B-25-18
Disassemble, Repair, and
Assemble Quick Couplers .....................70B-25-19
Group 30—Monitoring Systems
Replace Draft Sensors (B019) and
(B020)—6135J Tractors ..........................70B-30-1
Replace Draft Sensor (B041) —
6150J, 6170J, 6190J, and 6210J
Tractors....................................................70B-30-2
Replace Rockshaft Position Sensor
(B021)......................................................70B-30-3
TM804919 (23JAN17) 70B-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Rockshaft Controls
Specifications
Item Measurement Specification
Control lever to bearing lever:
Cap screw Torque 5 N·m
3.7 lb-ft
Bowden cable on SCV:
Sleeve to flange Torque 50 N·m
37 lb-ft
Lock nut to sleeve Torque 50 N·m
37 lb-ft
Bowden cable on independent
SCV:
Sleeve to flange Torque 50 N·m
37 lb-ft
Lock nut to sleeve Torque 50 N·m
37 lb-ft
Lock nut to bowden cable Torque 20 N·m
15 lb-ft
LX24603,0000240 -19-01NOV03-1/1
TM804919 (23JAN17) 70B-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=829
Rockshaft Controls
Selective Control Valves — Removing and
Installing Actuating Elements
CQ250400 —UN—01SEP05
A—Sleeve H—Locking pin O—Lever, first SCV S—Cover
B—Self-locking nut K—Washer P—Lever, second SCV T— O-Ring
1 2
C—Tie band L— Bushing Q—Lever, third SCV U—O-Ring
D—SCV Unit M—Switch Console R—Handle V—Attaching bolt
E—Bowden cable N—Plastic bushing (3 used)
F— Seal
G—Clip
Removing actuating elements
2. Inspect for damage of actuating elements, remove and
1. Remove lateral panel of console. replace damaged parts as necessary.
1
If necessary
2
If equipped
Continued on next page LT04177,0000294 -19-22OCT07-1/2
TM804919 (23JAN17) 70B-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=830
Rockshaft Controls
Installing actuating elements
1. Install actuating elements using illustration as guide.
2. Tighten bolts (V).
Specification
Attaching bolt—Torque....................................................................5 N·m
3.7 lb-ft
3. Insert Bowden cable into front bore of first SCV lever
(O) and cable of third SCV into rear bore of lever (Q)
(looking in direction of forward travel).
4. Position Bowden cable in a way it is not bent and
avoiding that any moving parts interfere with each
other. If necessary, secure cable with a tie band.
5. Position O-ring (D) onto flange (C) of SCV unit.
6. Couple Bowden cable (H) to spool (A).
LX1018836 —UN—18NOV97
7. Tighten sleeve (E).
Specification
Sleeve-to-
flange—Torque..............................................................................50 N·m
37 lb-ft
8. Tighten lock nut (G).
Specification
Lock nut-to-
sleeve—Torque.............................................................................50 N·m
37 lb-ft
9. Adjust Bowden cable. See Selective Control Valves —
CQ252800 —UN—21SEP05
Adjusting Bowden Cable, in this group
A—Spool valve E—Sleeve
B—O-Ring F— O-Ring
C—Flange G—Self-locking nut
D—O-Ring H—Bowden cable
LT04177,0000294 -19-22OCT07-2/2
TM804919 (23JAN17) 70B-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=831
Rockshaft Controls
Selective Control Valves — Adjusting
Bowden Cable
1. SCV spool must be in neutral position.
2. Remove lateral panel of console and remove locking
CQ250410 —UN—01SEP05
pin (B).
3. Move control lever to its neutral position and secure it
with slide detent (A).
4. Turn fork (C) until bore is aligned with bore of control
lever and check if it is sufficiently screwed in, i.e. at
least 6 mm (0.236 in.).
5. Install lock, taking care to insert it correctly into bore of
first and third lever. On first SCV lever, insert locking
pin into front bore (looking in direction of forward
travel), and on this lever, insert it into rear bore.
6. Tighten fork lock nut.
LX1026685 —UN—02JUL01
7. Carry out a functional check.
8. Reinstall lateral panel of console.
OU04339,000006E -19-22SEP05-1/1
TM804919 (23JAN17) 70B-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=832
Group 10
Charge Pump and Hydraulic Pump
Specifications
Item Measurement Specification
Charge Pump
Charge Pump and Flange Screws Torque 100 N·m
(75 lb·ft)
Lube Oil Valve Spring Length 160 mm
(6 in)
Hydraulic Pump
Pressure and Flow Regulator Torque 12 N·m
Screws (9 lb·ft)
Hydraulic Pump Screws Torque 100 N·m
(75 lb·ft)
Connecting Plate Screws Torque 58 N·m
(43 lb·ft)
Plug Torque 190 N·m
(140 lb·ft)
TS95756,000012F -19-03MAR16-1/1
Other Materials
Number
,
Name
Use
L41475 (U.S.)
Loctite® Middle 243 Sealant
Install variable piston in hydraulic pump.
Loctite is a trademark of Henkel Corporation TS95756,0000143 -19-18APR16-1/1
TM804919 (23JAN17) 70B-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=833
Charge Pump and Hydraulic Pump
Hydraulic System — General Safety and Wash all components in clean solvent and dry with
Repair Instructions compressed air. Also clean oil passages with compressed
air. Do not use towels to dry parts.
CAUTION: It is mandatory to comply with
the safety measures at the beginning of Apply clean hydraulic oil to all inner parts before
this manual as well as the ones mentioned assembling.
below. Consult "Safety Measures", Repair Valves MUST NOT obstruct housing bores.
Manual, Section 05, Group 05.
The following items, as well as other information, are
available in Repair Manual, Section 10, Group 05,
CAUTION: There may be high pressure at any under "Specifications".
hydraulic connection. Release system pressure • Consult "Capacities" for more information on all
before you disconnect hydraulic lines, couplers or capacities.
fittings to avoid injury caused by high pressure oil. • For other oil types, consult "Transmission and Hydraulic
Oil".
CAUTION: During rockshaft test, lift arms may • Consult "Grease" for more information on grease types.
cause injury while rising. For this reason, stay • For general information about tightening torques, see
clear of the lift arm and draft link areas. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Absolute cleanliness is essential when working on "Metric Fitting Torques for Bolts and Cap Screws".
hydraulic components. Thoroughly clean area around • For general information about tightening torques, see
valves before removing or servicing components. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Replace all gaskets, O-rings and lock rings. "Hydraulic System Unified Inch Fitting Torques".
Check springs for wear, damage or deformation.
If necessary, use a grit 280 whetstone to remove
impurities from surfaces.
LT04177,000023C -19-07FEB08-1/1
TM804919 (23JAN17) 70B-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=834
Charge Pump and Hydraulic Pump
TM804919 (23JAN17) 70B-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=835
Charge Pump and Hydraulic Pump
Hydraulic Pump—Exploded View
BM016640 —UN—01MAR16
Continued on next page TS95756,000013F -19-15APR16-1/2
TM804919 (23JAN17) 70B-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=836
Charge Pump and Hydraulic Pump
1— Connecting Plate Screws (4 12— Cylinder Block 20— Cone Bearing 29— Piston Rod
used) 13— Pressure Pins (3 used) 21— Bearing Cup 30— Swash Plate Piston
2— Connecting Plate 14— Spherical Washer 22— Pump Housing 31— O-Ring
3— O-Ring 15— Slipper Plate 23— Pump Housing Screws (2 32— Plug
4— Pin 16— Piston and Slipper Assembly used) 33— Gasket
5— Bearing Cup (9 used) 24— Retainer 34— Pressure and Flow
6— Cone Bearing 17— Swash Plate 25— Snap Ring Regulator
7— Distributor Plate 18— Bearing Half-Shells (2 used) 26— O-Ring to Hydraulic Pump 35— Pressure and Flow
8— Shim 19— Pump Shaft Flange Regulator Screws (4 used)
9— Snap Ring 27— O-Ring
10— Cylinder Block Spring 28— Swash Plate Control Spring
11— Backup Ring
TS95756,000013F -19-15APR16-2/2
Remove Hydraulic Pump
IMPORTANT: Thoroughly clean all parts before
removing the hydraulic pump.
1. Swing up the cab. (See Swing Up Cab, in Section 90,
Group 05.)
BM016607 —UN—01MAR16
BM016638 —UN—01MAR16
2. Disconnect the oil return hydraulic tube (A).
IMPORTANT: Seal all the open ends.
NOTE: Identify and mark the hydraulic lines and
hoses before disconnecting them.
NOTE: Collect the oil as it comes out.
A—Oil Return Hydraulic Tube D—Reservoir Hydraulic Hose
3. Disconnect the pressure hydraulic hose (B). B—Pressure Hydraulic Hose E—Load Sense Pressure Line
C—Hydraulic Pump Screws (2 F— Oil Reservoir
4. Disconnect the reservoir hydraulic hose (D), load used)
sense pressure line (E) and remove oil reservoir (F).
5. Remove the hydraulic pump screws (C).
6. Remove the hydraulic pump.
NOTE: Collect the oil as it comes out.
TS95756,000013D -19-29APR16-1/1
TM804919 (23JAN17) 70B-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=837
Charge Pump and Hydraulic Pump
Disassemble, Inspect, and Assemble
Hydraulic Pump
CAUTION: Follow safety instructions. (See
Hydraulic System — General Safety and Repair
LX1025593 —UN—26MAR01
Instructions, in this Group.)
1. Remove the hydraulic pump. (See Remove Hydraulic
Pump, in this Group.)
2. Clean all parts and inspect carefully for signs of wear,
discoloring, scratches, or any other type of damage:
• If distributor plate, pump shaft, cone bearing,
cylinder block assembly, or rockshaft are damaged,
replace the entire hydraulic pump.
• Pistons and slippers do not show axial play in
relation to each other.
• If pressure pins leave imprints on spherical washer,
spherical washer still can be reused if turned radially.
• Replace all O-rings with new ones.
• Before mounting parts apply hydraulic oil.
3. Insert pump shaft and bearings.
TS95756,000013E -19-27APR16-1/18
4. Install bearing half-shells (A).
NOTE: Apply grease on bearing half-shells.
A—Bearing Half-Shells
LX1025594 —UN—26MAR01
TS95756,000013E -19-27APR16-2/18
5. Install swash plate control spring (A). Ensure that
swash plate control spring is correctly seated.
A—Swash Plate Control Spring
LX1025595 —UN—26MAR01
Continued on next page TS95756,000013E -19-27APR16-3/18
TM804919 (23JAN17) 70B-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=838
Charge Pump and Hydraulic Pump
6. Install swash plate (A). Ensure that swash plate control
spring is correctly seated.
A—Swash Plate
LX1025596 —UN—26MAR01
TS95756,000013E -19-27APR16-4/18
7. Install piston rod (A). When inserting piston rod, incline
its position slightly to lock it on properly place.
IMPORTANT: Ensure that piston rod is correctly
seated on swash plate (see amplified
detail in illustration).
LX1025597 —UN—26MAR01
A—Piston Rod
TS95756,000013E -19-27APR16-5/18
8. Install swash plate piston. Check if piston rod is
seated correctly.
Continued on next page LX1025598 —UN—26MAR01
TS95756,000013E -19-27APR16-6/18
TM804919 (23JAN17) 70B-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=839
Charge Pump and Hydraulic Pump
9. Install plug with a new O-ring. Apply Loctite® 243
Middle Sealant (L41475). Tighten to specification:
Specification
Plug—Torque...............................................................................190 N·m
(140 lb·ft)
LX1025599 —UN—26MAR01
Loctite is a trademark of Henkel Corporation
TS95756,000013E -19-27APR16-7/18
10. Place spherical washer (C) onto cylinder block (D) and
align teeth.
11. Insert pistons (A) and slipper plate (B) into cylinder
block (D).
LX1026678 —UN—27MAR01
A—Pistons C—Spherical Washer
B—Slipper Plate D—Cylinder Block
TS95756,000013E -19-27APR16-8/18
12. With pump housing in horizontal position, insert
cylinder block assembly. Take care not to separate it.
LX1025600 —UN—26MAR01
Continued on next page TS95756,000013E -19-27APR16-9/18
TM804919 (23JAN17) 70B-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=840
Charge Pump and Hydraulic Pump
13. Install one shim.
LX1025601 —UN—26MAR01
TS95756,000013E -19-27APR16-10/18
14. Install cone bearing.
LX1025602 —UN—26MAR01
TS95756,000013E -19-27APR16-11/18
15. Install new O-ring (A).
A—O-Ring
Continued on next page LX1025603 —UN—26MAR01
TS95756,000013E -19-27APR16-12/18
TM804919 (23JAN17) 70B-10-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=841
Charge Pump and Hydraulic Pump
16. Install distributor plate on connecting plate. Align
groove (A) with guiding pin (B) on connecting plate.
NOTE: To join distributor plate and O-ring, apply grease.
17. Install new O-ring (C).
LX1025604 —UN—27MAR01
A—Groove C—O-Ring
B—Guiding Pin
TS95756,000013E -19-27APR16-13/18
18. Install connecting plate and distributor plate (A).
IMPORTANT: Align connecting plate and pump
housing using markings applied before removal.
Pressure oil bores on connecting plate and
pump housing (see arrows) must be aligned.
LX1025605 —UN—27MAR01
A—Distributor Plate
TS95756,000013E -19-27APR16-14/18
19. Install connecting plate screws (A). Tighten to
specification:
Specification
Connecting Plate
Screws—Torque............................................................................58 N·m
LX1026000 —UN—28MAR01
(43 lb·ft)
A—Connecting Plate Screws
Continued on next page TS95756,000013E -19-27APR16-15/18
TM804919 (23JAN17) 70B-10-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=842
Charge Pump and Hydraulic Pump
20. Install retainer (A) on snap ring groove and apply
grease.
IMPORTANT: Tape groove on pump shaft to
protect shaft sealing ring against damage
during installation.
LX1026001 —UN—27MAR01
A—Retainer
TS95756,000013E -19-27APR16-16/18
21. Install snap ring. Ensure that retaining ring is properly
seated in its groove.
LX1026002 —UN—27MAR01
Continued on next page TS95756,000013E -19-27APR16-17/18
TM804919 (23JAN17) 70B-10-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=843
Charge Pump and Hydraulic Pump
22. To disassemble hydraulic pump, follow the procedure
in reverse order, observing the following:
• Before remove connecting plate and pump housing,
mark limit between them.
• When removing connecting plate, remove distributor
LX1026678 —UN—27MAR01
plate at the same time. Hold it firmly to avoid that it
falls off.
• Before removing cylinder block assembly, position
hydraulic pump horizontally. Be careful when
removing cylinder block assembly from pump
housing. Ensure that it do not fall down.
• Inspect pistons (A) and spherical washer (C). If
pistons are discolored or show signs of wear, replace
the entire hydraulic pump. A—Pistons C—Spherical Washer
B—Slipper Plate D—Cylinder Block
CAUTION: DO NOT disassemble cylinder block
(D). There is a spring under high pressure
that can cause injury if snap ring on cylinder 24. Install hydraulic pump. (See Install Hydraulic Pump,
block (D) is removed. in this Group.)
NOTE: There is no need for a specific position for piston 25. Check for problems with fittings, hydraulic oil
and bore, since pistons and bores are not fitted contamination, and oil filters. If necessary, replace
selectively. Pumps with many hours of operation hydraulic oil filter and oil filters and clean screen of
develop signs of wear. In this case, reinstall main filter.
pistons to original bores if possible. NOTE: Excessive wear, deep scratches, and discoloring
of any component are caused by contaminated
23. Install pressure and flow regulator. (See Remove, hydraulic oil or by incorrect viscosity.
Inspect, and Install Pressure and Flow Regulator, in
this Group.)
TS95756,000013E -19-27APR16-18/18
Hydraulic Oil Reservoir — Restrictor
Clean limiter (A) on bleed connection.
LX013024 —UN—19JAN96
OU04339,00000F7 -19-07FEB08-1/1
TM804919 (23JAN17) 70B-10-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=844
Charge Pump and Hydraulic Pump
Pressure and Flow Regulator—Exploded View
BM016641 —UN—01MAR16
1— Adjustment Screws (2 used) 6— Spring 13— Flow Control Valve 16— Drain Plug
2— Self-locking Nut 7— Valve Seat 14— Pressure and Flow 17— Valve Seat
3— Sealing Rings (2 used) 8— O-Ring Regulator Screws (4 used) 18— Spring
4— O-Ring 9— Bore 15— Drain Plug O-Ring 19— Plate
5— Plate 10— Gasket 20— O-Ring
11— Pressure Control Valve
12— O-Rings(2 used)
TS95756,000013C -19-04APR16-1/1
TM804919 (23JAN17) 70B-10-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=845
Charge Pump and Hydraulic Pump
Remove, Inspect, and Install Pressure and
Flow Regulator
CAUTION: Relieve system pressure before
disconnecting the hydraulic lines, fitting,
or connections.
IMPORTANT: Thoroughly clean all parts before
removing the pressure and flow regulator.
1. Disconnect load sense pressure line (A).
IMPORTANT: To prevent dust from entering,
seal the open end.
NOTE: Collect the oil as it comes out.
BM016642 —UN—02MAR16
2. Remove pressure and flow regulator screws (C) and
pressure and flow regulator (B).
3. Inspect pressure and flow regulator for signs of any
damage before installing.
4. Make sure bore (D) is installed in the correct position.
NOTE: Bore (D) is not screwed in. It is held in
place by an O-ring.
5. Install pressure and flow regulator (B) at pump
housing using a new gasket. Tighten pressure and
flow regulator screws (C) to specification:
LX1030521 —UN—19NOV02
Specification
Pressure and
Flow Regulator
Screws—Torque............................................................................12 N·m
(9 lb·ft)
6. Connect load sense pressure line (A).
7. Check system pressure. Refer to Diagnostic Technical A—Load Sense Pressure Line C—Pressure and Flow
Manual. B—Pressure and Flow Regulator Screws (4 used)
Regulator D—Bore
TS95756,000013A -19-21MAR16-1/1
TM804919 (23JAN17) 70B-10-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=846
Charge Pump and Hydraulic Pump
Repair Pressure and Flow Regulator
CAUTION: Follow safety instructions. (See
Hydraulic System — General Safety and Repair
Instructions, in this Group.)
BM016606 —UN—11FEB16
1. Remove the pressure and flow regulator. (See
Remove, Inspect, and Install Pressure and Flow
Regulator, in this Group.)
2. Clean all components.
3. Inspect parts for signs of wear and damage.
4. Replace the O-rings.
NOTE: Pressure control valve (B) and flow control A—Flow Control Valve C—Bore
B—Pressure Control Valve
valve (A) must not bind in bores.
5. Align slot of bore (C) vertically.
TS95756,000013B -19-25APR16-1/2
6. Install adjustment screws (A) and tighten to obtain
dimension (X) measured in disassembly procedure.
7. Install cap (B).
8. To disassemble pressure and flow regulator, follow
procedure in reverse order, observing the following:
BM016605 —UN—11FEB16
• Before remove adjustment screw (A) measure
dimension (X).
• If there are any signs of wear or damage, replace
entire pressure and flow regulator.
9. Install pressure and flow regulator. (See Remove,
Inspect, and Install Pressure and Flow Regulator, in
this Group.)
A—Adjustment Screw X—Dimension Measured in
B—Cap Disassembly Procedure
TS95756,000013B -19-25APR16-2/2
TM804919 (23JAN17) 70B-10-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=847
Charge Pump and Hydraulic Pump
Charge Pump—Exploded View
BM016643 —UN—02MAR16
1— Gasket 6— O-Ring 11— Charge Pump Screws (3 14— Flange Screw
2— Flange 7— Plug used) 15— O-Ring
3— Gear Assembly 8— O-Ring 12— Charge Pump Housing
4— Spool Valve 9— Screws (2 used) 13— O-Ring
5— Spring 10— Snap Ring
TS95756,0000134 -19-04APR16-1/1
TM804919 (23JAN17) 70B-10-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=848
Charge Pump and Hydraulic Pump
Remove and Install Charge Pump
1. Remove hydraulic pump. (See Remove Hydraulic
Pump, in this Group.)
2. Disconnect hydraulic filter oil hoses (B) and (C).
LX1029054 —UN—14MAY02
3. Disconnect power take-off lubricating oil hose (E).
4. Disconnect final drives lubricating oil hose (F).
5. Disconnect differential lubricating oil tube (D).
6. Remove charge pump and flange screws (A).
IMPORTANT: To prevent dust from entering,
seal all open ends.
A—Charge Pump and Flange D—Differential Lubricating Oil
NOTE: Collect the oil as it comes out. Screws Tube
B—Hydraulic Filter Oil Hose E—Power Take-Off Lubricating
C—Hydraulic Filter Oil Hose Oil Hose
7. Remove charge pump and flange with the gasket. F— Final Drives Lubricating Oil
Hose
TS95756,0000130 -19-26DEC16-1/2
8. To install charge pump, follow the procedure in reverse
order observing the following:
• Replace the gasket by a new one.
• Apply oil to charge pump and flange screws (A) and
LX1029055 —UN—14MAY02
tighten to specification:
Specification
Charge Pump and Flange
Screws—Torque..........................................................................100 N·m
(75 lb·ft)
IMPORTANT: Every time you disconnect an oil
hose with a quick coupler, replace retaining
clip. Once clips are installed, check that they
are seated correctly. The bent ends of clips A—Charge Pump and Flange B—Flange
must be almost touching. If they are not, Screws
the coupler may come adrift.
IMPORTANT: Every time you disconnect an oil
hose, replace seal rings.
LX1029056 —UN—14MAY02
TS95756,0000130 -19-26DEC16-2/2
TM804919 (23JAN17) 70B-10-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=849
Charge Pump and Hydraulic Pump
Repair Charge Pump
CAUTION: Follow safety instructions. (See
Hydraulic System — General Safety and Repair
Instructions, in this Group.)
LX000683 —UN—25OCT94
1. Remove charge pump. (See Remove and Install
Charge Pump, in this Group.)
2. Remove screws (C) and O-rings (D).
3. Open flange (B) and remove O-ring (A).
A—O-Ring C—Screws
B—Flange D—O-Rings
LX000682 —UN—25OCT94
TS95756,0000137 -19-27APR16-1/3
4. Remove snap ring (A).
A—Snap Ring
Continued on next page LX000681 —UN—25OCT94
TS95756,0000137 -19-27APR16-2/3
TM804919 (23JAN17) 70B-10-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=850
Charge Pump and Hydraulic Pump
5. Remove gear assembly (A) from charge pump housing
(B).
6. To assemble charge pump, follow the procedure in
reverse order observing the following:
• Beveled side of ring gear must point towards charge
LX000680 —UN—25OCT94
pump housing.
• Replace snap ring, O-ring from charge pump
housing and sealing ring from screws.
7. Check lube oil valve. (See Check Charge Pump Lube
Oil Valve, in this Group.)
A—Gear Assembly B—Charge Pump Housing
TS95756,0000137 -19-27APR16-3/3
Check Charge Pump Lube Oil Valve
NOTE: To remove lube oil valve, it is not necessary
remove charge pump.
1. Remove plug (A).
LX000678 —UN—25OCT94
NOTE: Collect the oil as it comes out.
2. Remove spring (C).
3. Remove spool valve (D).
4. Clean parts and inspect to detect any possible wear
and damage. Replace if necessary.
5. Check spool valve (D) bore for obstructions. A—Plug C—Spring
Specification B—Sealing Ring D—Spool Valve
Spool Valve
Bore—Diameter............................................................................ 0.8 mm
(0.03 in) 8. Replace sealing ring (B).
6. Check free movement of spool valve within bore in 9. Proceed in reverse order to reinstall lube oil valve.
housing.
7. Check spring (C) free length.
Specification
Lube Oil Valve
Spring—Free Length................................................................... 160 mm
(6 in)
TS95756,0000138 -19-15APR16-1/1
TM804919 (23JAN17) 70B-10-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=851
Charge Pump and Hydraulic Pump
Install Hydraulic Pump
1. Install a new O-ring (A) to the hydraulic pump flange.
NOTE: Collect the oil as it comes out.
BM016646 —UN—02MAR16
A—O-ring
TS95756,0000142 -19-29APR16-1/2
2. Install hydraulic pump. Tighten the hydraulic pump
screws (C) to specification:
Specification
Hydraulic Pump
Screws—Torque..........................................................................100 N·m
(75 lb·ft)
BM016607 —UN—01MAR16
BM016638 —UN—01MAR16
3. Fill up hydraulic pump.
4. Clean limiter on hydraulic oil reservoir bleed
connection. (See Hydraulic Oil Reservoir — Restrictor,
in this Group.)
5. Install oil reservoir (F) and connect reservoir hydraulic
hose (D) and load sense pressure line (E).
6. Connect pressure hydraulic hose (B).
A—Oil Return Hydraulic Tube D—Reservoir Hydraulic Hose
7. Connect oil return hydraulic tube (A). B—Pressure Hydraulic Hose E—Load Sense Pressure Line
C—Hydraulic Pump Screws F— Oil Reservoir
8. If hydraulic pump was replaced, check provided
system pressure and flow. Refer to Diagnostic
Technical Manual. 10. Check transmission/hydraulic oil level. Add oil, if
9. Swing down cab. (See Swing Down Cab, in Section necessary.
90, Group 05.)
TS95756,0000142 -19-29APR16-2/2
TM804919 (23JAN17) 70B-10-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=852
Group 15
Valve Block
Specifications
Item Measurement Specification
Rockshaft Valve
Check Valve Spring Free Length 15 mm
(0.59 in)
Test Length 11 mm at 2 to 4 N
(0.43 in at 0.45 to 0.9 lb)
Check Valve Plug Torque 75 N·m
(55 lb·ft)
Pressure Relief Valve Torque 60 — 68 N·m
(44 — 50 lb·ft)
Sleeve of Raise and Lower Valves Torque 90 N·m
(66 lb·ft)
End Cover Screws Torque 35 N·m
(26 lb·ft)
Ball Bearing-to-Spool Valve Play 0.1 — 0.2 mm
(0.004 — 0.008 in)
Stepper Motor to Rockshaft Valve Torque 10 N·m
Screws (8.5 lb·ft)
Priority Valve
Check Valve Spring Free Length approx. 12.7 mm
(approx. 0.5 in)
Test Length 8.5 mm at 13.7—16.4 N
(0.34 in at 3.1—3.7 lb)
Valve Spool Spring Free Length approx. 59.15 mm
(approx. 2.33 in)
Test Length 42 mm at 254.9 N
(1.65 in at 57.3 lb)
Priority Valve Bracket Screws Torque 100 N·m
(75 lb·ft)
Screw Torque 100 N·m
(75 lb·ft)
Hydraulic Oil Filter
Filter Housing Torque 30 N·m
(22 lb·ft)
TS95756,000015B -19-03MAR16-1/1
TM804919 (23JAN17) 70B-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=853
Valve Block
Hydraulic System — General Safety and Wash all components in clean solvent and dry with
Repair Instructions compressed air. Also clean oil passages with compressed
air. Do not use towels to dry parts.
CAUTION: It is mandatory to comply with
the safety measures at the beginning of Apply clean hydraulic oil to all inner parts before
this manual as well as the ones mentioned assembling.
below. Consult "Safety Measures", Repair Valves MUST NOT obstruct housing bores.
Manual, Section 05, Group 05.
The following items, as well as other information, are
available in Repair Manual, Section 10, Group 05,
CAUTION: There may be high pressure at any under "Specifications".
hydraulic connection. Release system pressure • Consult "Capacities" for more information on all
before you disconnect hydraulic lines, couplers or capacities.
fittings to avoid injury caused by high pressure oil. • For other oil types, consult "Transmission and Hydraulic
Oil".
CAUTION: During rockshaft test, lift arms may • Consult "Grease" for more information on grease types.
cause injury while rising. For this reason, stay • For general information about tightening torques, see
clear of the lift arm and draft link areas. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Absolute cleanliness is essential when working on "Metric Fitting Torques for Bolts and Cap Screws".
hydraulic components. Thoroughly clean area around • For general information about tightening torques, see
valves before removing or servicing components. "Hydraulic System Unified Inch Fitting Torques".
• For general information about tightening torques, see
Replace all gaskets, O-rings and lock rings. "Hydraulic System Unified Inch Fitting Torques".
Check springs for wear, damage or deformation.
If necessary, use a grit 280 whetstone to remove
impurities from surfaces.
LT04177,000023C -19-07FEB08-1/1
Hydraulic Hitch Manual Control
NOTE: If an electrical failure occur, the hydraulic
hitch can be raised.
1. Remove the screw cap (C) at the top of the stepper
BM010588 —UN—06NOV15
motor.
2. Remove protective cap (B).
3. Disconnect the stepper motor connector (A).
4. Start up engine.
5. From the operator's seat, press down the screw (as
shown in illustration), then turn it clockwise until the
hydraulic hitch rises.
A—Stepper Motor Connector C—Screw Cap
B—Protective Cap
BM010465 —UN—28AUG15
BM010464 —UN—28AUG15
TS95756,000015E -19-25APR16-1/1
TM804919 (23JAN17) 70B-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=854
Valve Block
Remove and Install Spacer
CAUTION: Follow repair instructions. (See
Hydraulic System — General Safety and Repair
Instructions, in this Group.)
LX1033182 —UN—02DEC03
Removing
1. Remove third selective control valve (If Equipped).
(See Remove Selective Control Valves (SCV), in
Section 70B, Group 25.)
2. Remove the hydraulic lines from the spacer (C).
IMPORTANT: Seal all the open ends.
A—Screws C—Spacer
NOTE: Collect the oil as it comes out. B—End Cover
3. Remove the screws (A) and the end cover (B).
4. Remove the spacer (C). 5. Clean all parts and inspect to detect any possible wear
and damage. Replace if necessary.
IMPORTANT: There is a shuttle valve between
the rockshaft valve and the spacer. Take
care not to loosen it.
TS95756,0000150 -19-27DEC16-1/4
Installing
1. Apply grease and install the O-ring (A) and the shuttle
valve (B) to the rockshaft valve.
A—O-Ring B—Shuttle Valve
LX1033793 —UN—02DEC03
TS95756,0000150 -19-27DEC16-2/4
2. Install the spacer (A).
3. Install the O-ring (B) to the spacer.
4. Install third selective control valve (If Equipped). (See
Install Selective Control Valves (SCV), in Section 70B, LX1033794 —UN—02DEC03
Group 25.)
5. Install the O-rings (C) to the end cover.
A—Spacer C—End Cover O-Rings
B—Spacer O-Ring
Continued on next page TS95756,0000150 -19-27DEC16-3/4
TM804919 (23JAN17) 70B-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=855
Valve Block
6. Install the end cover (A).
Specification
End Cover
Screws—Torque............................................................................35 N·m
(26 lb·ft)
LX1033795 —UN—02DEC03
7. Insert the O-rings into spacer fittings.
8. Connect load sense line (B), return line (C), and
pressure line (D).
9. Check and adjust load sense relief with the adjustment
screw (E) (If Equipped). Refer to Diagnostic Technical
Manual.
A—End Cover D—Pressure Line
B—Load-Sense Line E—Load Sense Relief
C—Return Line Adjustment Screw
TS95756,0000150 -19-27DEC16-4/4
TM804919 (23JAN17) 70B-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=856
Valve Block
Hitch Valve—Exploded View
LX1033177 —UN—05FEB04
Hitch Valve—Exploded View
1— Plug 10— Cam 20— Pressure Relief Valve 30— O-ring
2— O-ring 11— Bearing 21— O-ring 31— Washer
3— Raise Valve 12— O-ring 22— Locking Ring 32— Spring
4— Valve Body 13— Lower Valve 23— O-ring 33— Spool Valve
5— Stepper Motor 14— Special Plug 24— O-ring 34— O-ring
6— Stepper Motor Screws (4 15— O-ring 25— Shims 35— Valve Sleeve
used) 16— Check Valve Spring 26— O-ring 36— O-ring
7— Washers (4 used) 17— Check Valve 27— O-ring 37— Locking Ring
8— Shaft Key 18— Valve Body 28— Locking Ring 38— Protective Cover
9— Ball Bearing 19— Screw Cap 29— Locking Ring
LS87647,00001BE -19-08APR16-1/1
TM804919 (23JAN17) 70B-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=857
Valve Block
Remove Hitch Valve
NOTE: Stepper motor and raise/lower valves can be
repaired without removing the hitch valve.
1. Remove the cover (A) and disconnect stepper motor
connector.
BM016710 —UN—25APR16
BM016712 —UN—25APR16
2. Disconnect hydraulic hoses from the hitch valve (D),
spacer (C) (If Equipped) and from the third selective
control valve (B) (If Equipped).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
3. Remove the end cover screws (E) and the end cover
A—Connector Cover D—Hitch Valve
(F). B—Third Selective Control E—End Cover Screws (3 used)
Valve F— End Cover
4. Remove third selective control valve (B) (If Equipped). C—Spacer
(See Remove Selective Control Valves (SCV), in
Section 70B, Group 25).
5. Remove spacer (C) (If Equipped). (See Remove and 6. Remove the hitch valve (D).
Install Spacer, in this Group.)
TS95756,0000411 -19-21JAN17-1/1
Repair Hitch Valve
1. Remove the hitch valve. (See Remove Hitch Valve
in this Group.)
2. Remove and inspect the check valve:
LX1033178 —UN—28JAN04
a. Check spring (B) free length and test it:
Specification
Check Valve
Spring—Free Length..................................................................... 15 mm
(0.59 in)
Test Length ................................................................... 11 mm at 2—4 N
(0.43 in at 0.45—0.90 lb)
b. Inspect the valve body (E). A—Check Valve D—Special Plug
B—Check Valve Spring E—Valve Body
c. Install a new O-ring (C), check valve spring (B) and C—O-ring
check valve (A) to the special plug (D).
d. Install the special plug (D).
Specification
Special Plug—Torque....................................................................75 N·m
(55 lb·ft)
Continued on next page LS87647,00001BC -19-08APR16-1/4
TM804919 (23JAN17) 70B-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=858
Valve Block
3. Remove pressure relief valve (C).
a. Replace the O-ring (A) and the locking ring (B).
b. Install a new O-ring (D) to the pressure relief valve
(C).
LX1033179 —UN—05DEC03
c. Install the pressure relief valve (C).
Specification
Pressure Relief
Valve—Torque....................................................................... 60—68 N·m
(44—50 lb·ft)
A—O-ring C—Pressure Relief Valve
B—Locking Ring D—O-ring
LS87647,00001BC -19-08APR16-2/4
4. Remove the raise (A) and lower (B) valves and inspect
them:
A—Raise Valve B—Lower Valve
LX1033180 —UN—05DEC03
LS87647,00001BC -19-08APR16-3/4
a. Inspect all components for any signs of damage:
IMPORTANT: If necessary, replace the shims (B)
by shims of same thickness.
b. Replace the O-rings and the locking rings.
LX1033181 —UN—05DEC03
NOTE: Raise and lower valves are of same design.
If valve is installed as the lower valve, do not
install O-ring (M) and locking ring (N).
c. Assemble and install the raise and lower valves.
Tighten to specification:
Specification
Sleeve of Raise and
Lower Valves—Torque..................................................................90 N·m A—Sleeve of Raise and Lower H—Washer
Valves I— Spring
(66 lb·ft)
B—Shims J— Spool Valve
C—O-ring K—O-ring
d. Check depth to which valves are screwed in. (See D—O-ring L— Valve Sleeve
Hitch Valve — Depth of Raising and Lowering Valve E—Locking Ring M—O-ring
in this Group.) F— Locking Ring N—Locking Ring
G—O-ring
LS87647,00001BC -19-08APR16-4/4
TM804919 (23JAN17) 70B-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=859
Valve Block
Install Hitch Valve
NOTE: When installing, always use new sealing rings.
1. Seat O-ring (A) into priority valve body.
CQ226850 —UN—15OCT04
2. Install hitch valve.
A—O-Ring
TS95756,0000153 -19-16APR16-1/3
3. Install sealing rings (A) and (B) with a little grease.
4. Install shuttle valve (C).
A—Sealing Ring C—Shuttle Valve
B—Sealing Ring
BM016644 —UN—02MAR16
TS95756,0000153 -19-16APR16-2/3
5. Install spacer (C) (If Equipped).
6. Install third selective control valve (B) (If Equipped).
7. Install end cover (F) with screws (E). Tighten to
specified torque:
Specification
BM016710 —UN—25APR16
BM016712 —UN—25APR16
End Cover
Screws—Torque............................................................................35 N·m
(26 lb·ft)
8. Reinstall hydraulic hoses.
9. Reconnect stepper motor connector and reinstall
connector cover (A).
A—Connector Cover D—Hitch Valve
B—Third Selective Control E—Nut (3 used)
Valve F— End Cover
C—Spacer
TS95756,0000153 -19-16APR16-3/3
TM804919 (23JAN17) 70B-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=860
Valve Block
Hitch Valve—Depth of Raising and Lowering
Valves
1. Remove the stepper motor. (See Remove and Install
Hitch Valve Stepper Motor in this Group.)
LX000672 —UN—25OCT94
2. Check clearance between the ball bearing (A) and the
spool valve (B) using a feeler gauge:
Specification
Ball Bearing-to-Spool
Valve—Play..........................................................................0.1—0.2 mm
(0.004—0.008 in)
3. Add or remove shims under sleeves of raise and lower
A—Ball Bearing C—Sleeves of Raise and Lower
valves (C), if necessary. Use the same thickness of B—Spool Valve Valves
shim packs on both left-hand and right-hand sides.
4. Tighten the sleeves of raise and lower valves (C) to
specification:
Specification 5. Install the stepper motor. (See Remove and Install
Sleeves of Raise and Hitch Valve Stepper Motor in this Group.)
Lower Valves—Torque..................................................................90 N·m
(66 lb·ft)
TS95756,000015F -19-08APR16-1/1
Remove and Install Hitch Valve Stepper Motor
Remove Stepper Motor
1. Remove the protective cover.
LX1026696 —UN—19JUL01
2. Disconnect the connector (A) at the stepper motor.
3. Remove the stepper motor screws (B).
4. Remove the stepper motor.
A—Connector B—Stepper Motor Screws (4
used)
Continued on next page TS95756,000014D -19-08APR16-1/3
TM804919 (23JAN17) 70B-15-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=861
Valve Block
Install Stepper Motor
1. Install the bearing (A) to the valve housing.
2. Install the shaft key (B) in the stepper motor shaft.
3. Install ball bearing (C), cam (D), and O-ring (E). Detent
LX000673 —UN—25OCT94
on cam (D) must point towards the valve housing.
4. Install the stepper motor.
A—Ball Bearing D—Cam
B—Shaft Key E—O-ring
C—Ball Bearing
LX000674 —UN—25OCT94
TS95756,000014D -19-08APR16-2/3
5. Tighten the stepper motor screws (B) to specification:
Specification
Stepper Motor
Screws—Torque............................................................................10 N·m
(8.5 lb·ft)
LX1026696 —UN—19JUL01
6. Connect the connector to the stepper motor (A) and
install the protective cover.
7. Calibrate the hitch valve. Refer to Diagnostic Manual.
A—Connector B—Stepper Motor Screws (4
used)
TS95756,000014D -19-08APR16-3/3
TM804919 (23JAN17) 70B-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=862
Valve Block
Hitch Valve—Centering Stepper Motor
1. Turn OFF starter key.
2. Remove screw cap (C).
3. Remove protective cap (B).
BM010588 —UN—06NOV15
4. Remove plug (A).
5. Press down on the screw (as shown in illustration)
until it slots into detent. While pressing down on the
screw, feel for the left-hand side and right-hand side
stop positions of the stepper motor. Adjust it that the
distance from stop to stop is the same.
6. Release the screw.
A—Plug C—Screw Cap
B—Cap
BM010465 —UN—28AUG15
BM010464 —UN—28AUG15
TS95756,00001A5 -19-16APR16-1/1
TM804919 (23JAN17) 70B-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=863
Valve Block
Priority Valve—Exploded View
BM016713 —UN—16APR16
A—Check Valve G—O-ring M—Spool Valve Q—O-ring
B—Filter H—Plug N—Test Port Cap (3 used) R—Fitting
C—Relief Valve I— Plug O—Test Port (3 used) S—O-ring
D—O-ring J— O-ring P—O-ring T— Fitting
E—O-ring K—Spool Valve Spring
F— Shuttle Valve L— O-ring
TS95756,0000161 -19-16APR16-1/1
Remove Priority Valve
CAUTION: Comply with safety instructions.
(See Hydraulic System — General Safety and
Repair Instructions in this Group.)
BM016634 —UN—03MAR16
BM016711 —UN—25APR16
NOTE: Priority spool and spring can be removed while
priority valve is still in place. To do so, only remove
the hydraulic hose (E) and coupler. Make sure the
washer between spool and spring remains in place.
1. Disengage center link lever (B).
2. Remove rockshaft valve (A). (See Remove Hitch Valve
in this Group.)
3. Disconnect hydraulic hoses (C), (D), and (E) from the A—Rockshaft Valve D—Hydraulic Hose
priority valve. B—Center Link Lever E—Hydraulic Hose
C—Hydraulic Hose
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
Continued on next page TS95756,0000154 -19-21JAN17-1/3
TM804919 (23JAN17) 70B-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=864
Valve Block
4. Remove screws (B) and support (A).
A—Support B—Screws
BM016635 —UN—23FEB16
TS95756,0000154 -19-21JAN17-2/3
5. Remove screws (A) and (B) and lift off priority valve
assembly together with bracket.
A—Screws B—Screw
LX002372 —UN—24OCT94
TS95756,0000154 -19-21JAN17-3/3
Repair Priority Valve
1. Remove the priority valve. (See Remove Priority
Valve, in this Group.)
2. Remove the support from the main block.
LX009367 —UN—25OCT94
3. Remove and inspect the check valve spring (B) and
check valve (C) (if installed).
a. Make sure that the throttle bore (D) is clear.
b. Check the check valve spring (B).
Specification
Check Valve
Spring—Free Length..................................................... approx. 12.7 mm
(approx. 0.5 in) A—Fitting with O-Ring C—Check Valve
Test Length ........................................................ 8.5 mm at 13.7—16.4 N B—Check Valve Spring D—Throttle Bore
(0.34 in at 3.1—3.7 lb)
Continued on next page TS95756,0000162 -19-21JAN17-1/3
TM804919 (23JAN17) 70B-15-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=865
Valve Block
4. Remove spool valve.
NOTE: Spool valve can be removed without
removing the main block.
5. Check spool valve (B) and make sure that the throttle
LX1026691 —UN—16JUL01
bores are clear.
6. Check spool valve spring (D).
Specification
Spool Valve
Spring—Free length.................................................... approx. 59.15 mm
(approx. 2.33 in)
Test length ...................................................................42 mm at 254.9 N
(1.65 in at 57.3 lb)
A—Fitting with O-Ring C—Washer
7. Apply clean hydraulic oil to the spool valve and install it. B—Valve Spool D—Spool Valve Spring
8. Make sure that the spool valve (B) is moving freely.
TS95756,0000162 -19-21JAN17-2/3
9. Remove the relief valve.
NOTE: Relief valve and filter only can be removed after
removing main block from tractor.
10. Clean all parts and inspect to detect any possible wear
LX009369 —UN—25OCT94
and damage. Replace if necessary.
11. Install pressure relief valve using illustration as
reference.
a. Apply a layer of oil to the valve pin and spring and
insert them.
b. Screw-in threaded pin until it touches the spring.
c. Install the O-ring and the lock nut.
A—Relief Valve C—O-ring
12. Clean the filter (B). B—Filter
13. Reinstall the filter (B) and the relief valve (A).
14. Install the main block and check oil pressures.
TS95756,0000162 -19-21JAN17-3/3
Install Priority Valve
1. Install the support on the priority valve if it was
removed.
2. Install the priority valve assembly together with
the support. Tighten the screws (A) and (B) to
LX002372 —UN—24OCT94
specification:
Specification
Priority Valve Bracket
Screws—Torque..........................................................................100 N·m
(75 lb·ft)
A—Priority Valve Support B—Priority Valve Support
Screws Screw
Continued on next page TS95756,0000155 -19-16APR16-1/3
TM804919 (23JAN17) 70B-15-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=866
Valve Block
3. Install support (A) with screws (B).
A—Support B—Screws (2 used)
BM016635 —UN—23FEB16
TS95756,0000155 -19-16APR16-2/3
4. Connect the hydraulic hoses (C) and (D) and others
that were disconnected.
5. Install the selective control valves. (See Install
Selective Control Valves (SCV) in this Section, Group
25.)
BM016636 —UN—23FEB16
6. Install the hitch valve (A). (See Install Hitch Valve in
this Group.)
IMPORTANT: DO NOT install any shuttle valve between
the priority valve and hitch valve. (See Install
Shuttle Valves in this Section 70, Group 25.)
7. Engage center link lever (B).
8. Check and adjust the oil pressure of the system, A—Hitch Valve C—Hydraulic Hose
steering, and the load sense. Refer to Diagnostic B—Center Link Lever D—Hydraulic Hose
Technical Manual.
TS95756,0000155 -19-16APR16-3/3
TM804919 (23JAN17) 70B-15-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=867
Valve Block
Recondition Hydraulic Oil Filter
IMPORTANT: Every time you disconnect an oil hose
with a quick coupler, replace the retaining clip
with a new one. Once clips are installed, check
that they are seated correctly. The bent ends
LX1029060 —UN—14MAY02
of the clip must be almost touching. If they
are not, the coupler comes adrift.
1. Check if all parts are dirty or worn and replace as
necessary.
2. Test oil pressure. Refer to Diagnostic Manual.
Retaining Clip
3. Check if the filter check valves and the bypass valves
on the filter head (A) are closing correctly.
4. Apply a fine layer of oil to O-ring (B) and install to the
filter head (A).
5. Insert the filter element (C) to the filter housing (D) and
BM016645 —UN—02MAR16
install to the filter head (A).
Specification
Filter Housing—Torque..................................................................30 N·m
(22 lb·ft)
A—Oil Filter Head C—Filter Element
B—O-ring D—Filter Housing
TS95756,000014E -19-08APR16-1/1
TM804919 (23JAN17) 70B-15-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=868
Group 20
Rockshaft
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
L102219 (U.S.) Anti-Corrosion Grease Installing Draft Pins
TS95756,000015A -19-18APR16-1/1
Specifications
Item Measurement Specification
Position Sensor
Toothed Segment Screws Torque 10 N·m
(7.5 lb·ft)
Position Sensor Screws Torque 5 N·m
(3.7 lb·ft)
Rockshaft Bearing Block
Lift Arms Screws Torque 115 N·m
(85 lb·ft)
Draft Link Support
Differential Cover Screws Torque 35—105 N·m
(26—77 lb·ft)
TS95756,00003E8 -19-26DEC16-1/1
TM804919 (23JAN17) 70B-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=869
Rockshaft
Position Sensor and Toothed Segment—Exploded View
LX1018847 —UN—27NOV97
A—Rockshaft D—O-Ring G—Position Sensor Screws (4
B—Toothed Segment E—Position Sensor used)
C—Toothed Segment Screws (2 F— Washer (4 used) H—Cover
used)
LS87647,00001BF -19-04APR16-1/1
Remove and Install Position Sensor and
Toothed Segment
Remove Position Sensor and Toothed Segment
1. Carefully clean the area around the position sensor (A).
LX1038138 —UN—26JUN06
2. Remove the cover (B) and disconnect the position
sensor cable.
3. Remove the position sensor screws (C) and remove
the position sensor (A).
A—Position Sensor C—Position Sensor Screws (4
B—Cover used)
LS87647,00002EE -19-29APR16-1/5
4. Remove the toothed segment screws (A) and remove
the toothed segment (B).
A—Toothed Segment Screws B—Toothed Segment
(2 used)
LX1041291 —UN—13JUL06
Continued on next page LS87647,00002EE -19-29APR16-2/5
TM804919 (23JAN17) 70B-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=870
Rockshaft
Install Position Sensor and Toothed Segment
1. Install the toothed segment as shown.
IMPORTANT: Collar on toothed segment must
be on the left-hand side.
LX000511 —UN—25OCT94
2. Install the toothed segment screws (A). Tighten to
specification:
Specification
Toothed Segment
Screws—Torque............................................................................10 N·m
(7.5 lb·ft)
A—Toothed Segment Screws
(2 used)
LS87647,00002EE -19-29APR16-3/5
3. Low the rockshaft (A) to the lowest possible position.
4. Install the O-ring in the position sensor housing.
5. Install the position sensor on the bearing block. Check
if it is aligned.
LX000567 —UN—25OCT94
6. Install position sensor screws (B). Tighten to
specification:
Specification
Position Sensor
Screws—Torque..............................................................................5 N·m
(3.7 lb·ft)
7. Reconnect the sensor cable. A—Rockshaft B—Position Sensor Screws (4
used)
Continued on next page LS87647,00002EE -19-29APR16-4/5
TM804919 (23JAN17) 70B-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=871
Rockshaft
8. Install the cover (B) on the position sensor (A). Press
to snap cover into place.
9. Mount cables through the cable guide (C).
IMPORTANT: Ensure that cables are not bent
LX1026694 —UN—20JUL01
or obstructed.
10. Check the position sensor. Refer to Diagnostic
Technical Manual.
11. Calibrate the rockshaft. Refer to Diagnostic Technical
Manual.
A—Position Sensor C—Cable Guide
B—Cover
LX1026695 —UN—20JUL01
LS87647,00002EE -19-29APR16-5/5
TM804919 (23JAN17) 70B-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=872
Rockshaft
Rockshaft—Exploded View
LX000504 —UN—24OCT94
A—Bearing Block E—Locking Ring (2 used) H—Lift Arm Screws (2 used) K—Position Sensor
B—Bushing F— Lift Arm I— Screws (8 used) L— Spring Pin (2 used)
C—Rockshaft G—Washer (2 used) J— Washer (8 used)
D—Seal (2 used)
LS87647,00001C0 -19-09APR16-1/1
TM804919 (23JAN17) 70B-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=873
Rockshaft
Remove and Install Rockshaft
Remove Rockshaft
1. Remove the position sensor (A) and toothed segment.
(See Remove and Install Position Sensor and Toothed
BM010711 —UN—30JAN16
Segment in this Group.)
2. Remove the upper pins (B) from the lift arms and lift
cylinders.
3. Remove the lift arms screws (C).
4. Mark the position of lift arms in relation to the rockshaft
and remove the lift arms.
5. Remove the rockshaft.
A—Position Sensor C—Lift Arms Screws (2 used)
NOTE: To remove only the bearing bushings, push the B—Upper Pins (4 used)
rockshaft to the opposite side until bushings are free.
LS87647,00002F0 -19-29APR16-1/6
6. Remove the locking ring (B) and seal (A).
A—Seal (2 used) B—Locking Ring (2 used)
LX000509 —UN—25OCT94
LS87647,00002F0 -19-29APR16-2/6
7. Remove the bushing (A).
A—Bushings (2 used)
LX000508 —UN—25OCT94
Continued on next page LS87647,00002F0 -19-29APR16-3/6
TM804919 (23JAN17) 70B-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=874
Rockshaft
Install Rockshaft
1. Install the new bushings (A) with groove pointing
downward.
2. Coat the inner part of bushings (A) with grease.
LX000508 —UN—25OCT94
A—Bushings (2 used)
LS87647,00002F0 -19-29APR16-4/6
3. Install a new seal (A) at 5 mm (0.2 in) from outer edge
of the bearings block with sealing lip pointing outward.
4. Coat the sealing lip with grease.
5. Install a new locking ring (B).
LX000509 —UN—25OCT94
6. Insert the rockshaft and apply grease on the teeth.
7. Position the lift arms on rockshaft.
A—Seal (2 used) B—Locking Ring (2 used)
LS87647,00002F0 -19-29APR16-5/6
8. Install the lift arms screws (A). Tighten to specification:
Specification
Lift Arms
Screws—Torque.......................................................................... 115 N·m
(85 lb·ft)
LX000510 —UN—25OCT94
9. Install the lift cylinders and lift links.
10. Install the position sensor and toothed segment. (See
Remove and Install Position Sensor and Toothed
Segment in this Group.)
11. Lubricate the rockshaft bearings via grease fittings.
A—Lift Arms Screws (2 used)
LS87647,00002F0 -19-29APR16-6/6
TM804919 (23JAN17) 70B-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=875
Rockshaft
Remove Lift Cylinders
1. Low the rockshaft to the lowest possible position.
2. Remove the rockshaft position sensor. (See Remove
and Remove and Install Position Sensor and Toothed
Segment in this Group.)
LX000569 —UN—25OCT94
3. Disconnect the hydraulic hose (B).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
4. Remove the pins (A).
5. Remove the lift cylinder. A—Pins (2 used) B—Hydraulic Hose
LS87647,00002F3 -19-29APR16-1/1
Repair Weber Lift Cylinders
1. Remove the lift cylinder. (See Remove Lift Cylinders
in this Group.)
2. Replace the bearing:
LX1024072 —UN—22FEB00
a. Remove the snap ring (B).
b. Press out the bearing cup (A).
c. Install the new bearing with its groove in straight
angles with the cylinder center line.
A—Bearing Cup B—Snap Ring
Continued on next page LS87647,00001C5 -19-09APR16-1/4
TM804919 (23JAN17) 70B-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=876
Rockshaft
3. Remove the piston rod:
a. Snap out one end of the snap ring (A) using a screw
driver and press collar.
b. Remove the snap ring by turning the piston rod.
LX1024073 —UN—22FEB00
c. Remove the piston rod.
A—Snap Ring
L115387 —UN—18OCT94
LS87647,00001C5 -19-09APR16-2/4
4. Replace the seals:
a. Remove all parts.
b. Install new bushings (B) and (D) with chamfers
pointing to snap rings (E).
LX009518 —UN—25OCT94
c. Install a new sealing ring (C) with sealing lip pointing
inward.
A—Wiper Seal D—Bushing
B—Bushing E—Snap Ring
C—Sealing Ring
Continued on next page LS87647,00001C5 -19-09APR16-3/4
TM804919 (23JAN17) 70B-20-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=877
Rockshaft
5. Install the piston rod:
a. Install the snap ring and piston rod into the cylinder.
b. To press the snap ring to the cylinder base, use the
piston rod.
c. Press one end of the snap ring over collar. Turn
L115388 —UN—18OCT94
piston rod until snap ring locks into the piston rod
groove.
6. Install the lift cylinders. (See Install Lift Cylinders in
this Group.)
LS87647,00001C5 -19-09APR16-4/4
Install Lift Cylinders
1. Position the lift cylinders and install the pins (A) with
holes pointing outward.
2. Secure the pins (A) with cotter pins.
LX000569 —UN—25OCT94
3. Connect the hydraulic hose (B).
IMPORTANT: Make sure that the hydraulic hose does
not suffer friction from other parts.
4. Lubricate the lift cylinder bearings via grease fittings.
A—Pins B—Hydraulic Hose
LS87647,00002F4 -19-29APR16-1/1
Remove and Install Draft Link Bearing
Pins—6135J Tractors
Remove Draft Link Pins
1. Remove the draft sensors (D). (See the corresponding
LX011787 —UN—17OCT95
procedure in Replace Draft Sensors (B019) and
(B020)—6135J Tractors in this Section, Group 30.)
2. Remove the plug (B) and retaining pin (A).
A—Retaining Pin C—Connector
B—Plug D—Draft Sensors
Continued on next page LS87647,00002F6 -19-26DEC16-1/5
TM804919 (23JAN17) 70B-20-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=878
Rockshaft
3. To remove the draft link pins, some tools are required:
A—Dealer-Fabricated Guide D—L38860 Adapter
B—Dealer-Fabricated Thrust E—JT03248 Fitting
Element F— D01019AA Hand Pump
C—FKM10464 Hydraulic Assembly
Cylinder
LX011788 —UN—17OCT95
LS87647,00002F6 -19-26DEC16-2/5
4. Insert the dealer-fabricated guide (A) into the bore of
the draft link pin (B). (See Guide and Thrust Elements
LX011789 —UN—17OCT95
in Section 99, Group 05.)
5. Position the FKM10464 hydraulic cylinder (C).
6. Operate the D01019AA hand pump assembly and
press out the draft link pin as far as possible.
NOTE: When releasing the pump valve of D01019AA, the
piston of FKM10464 tool return to initial position.
7. Insert the dealer-fabricated thrust element (D) into
LX011790 —UN—17OCT95
dealer-fabricated guide (A). (See Guide and Thrust
Elements in Section 99, Group 05.)
A—Dealer-Fabricated Guide C—FKM10464 Hydraulic
B—Draft Link Pin Cylinder
D—Dealer-Fabricated Thrust
Element
LX011791 —UN—17OCT95
LX011839 —UN—17OCT95
Continued on next page LS87647,00002F6 -19-26DEC16-3/5
TM804919 (23JAN17) 70B-20-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=879
Rockshaft
8. Operate the D01019AA hand pump assembly again
and press out the draft link pin as far as possible.
LX011840 —UN—17OCT95
9. To press out draft link pin (B) completely, add the
remaining thrust elements, one by one.
NOTE: To avoid the draft link pin falling, secure it.
10. Repeat the entire procedure with the other draft link pin.
LS87647,00002F6 -19-26DEC16-4/5
Install Draft Link Pins
1. Coat the draft link pins with anti-corrosion grease
(L102219) and install them.
IMPORTANT: Threaded bore on the retaining pin
LX1018869 —UN—10DEC97
must point downward.
2. Install the retaining pins and plugs (A).
3. Install the draft sensors. (See the corresponding
procedure in Replace Draft Sensors (B019) and
(B020)—6135J Tractors in this Section, Group 30.)
4. Check and adjust draft sensor. Refer to Diagnostic
Technical Manual.
5. Install shield (D) using screws (C).
IMPORTANT: Ensure that the draft sensor
cables are not pinched.
LX1018013 —UN—17OCT97
6. Install the draft links and draft link support (If Equipped).
7. Install the swinging drawbar (If Equipped).
8. Calibrate the rockshaft. Refer to Diagnostic Technical
Manual.
A—Plugs C—Screws (2 used)
B—Connectors D—Shield
LS87647,00002F6 -19-26DEC16-5/5
TM804919 (23JAN17) 70B-20-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=880
Rockshaft
Draft Sensor and Draft Link Support—Exploded View—6150J Tractors
LX012965 —UN—14FEB96
1— Backup Ring 6— Bracket 12— Cable Strap 18— Cover
2— Seal Ring 7— Pin 13— Bushing 19— Screws (10 used)
3— Snap Ring 8— Retaining Plate 14— Guide
4— Bushing 9— Leaf Spring 15— Pin
5— Draft Link Bearing Support 10— Clamp 16— Cover
11— Draft Sensor 17— Screws (2 used)
TS95756,00003E6 -19-26DEC16-1/1
TM804919 (23JAN17) 70B-20-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=881
Rockshaft
Remove and Install Draft Link
Support—6150J Tractors
1. Remove the draft link.
NOTE: If equipped, remove the swinging drawbar
or the hydraulic pick-up hitch.
LX012974 —UN—19JAN96
2. Remove the covers (A) and (B).
A—Cover B—Cover
TS95756,00003E7 -19-26DEC16-1/4
3. Remove the pin (A).
4. Remove the clamp (B) and the draft sensor (C).
A—Pin C—Draft Sensor
B—Clamp
LX012975 —UN—19JAN96
Continued on next page TS95756,00003E7 -19-26DEC16-2/4
TM804919 (23JAN17) 70B-20-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=882
Rockshaft
5. Pry the leaf spring (A) out of the two brackets.
CAUTION: The leaf spring is under tension.
6. Bend the two retaining plates (C) downwards and pull
pins (B) out of the shaft. Remove the brackets (D).
LX012977 —UN—19JAN96
A—Leaf Spring C—Retaining Plate
B—Pins (2 used) D—Brackets
LX012980 —UN—19JAN96
TS95756,00003E7 -19-26DEC16-3/4
7. Remove the draft link support (A).
8. Remove the backup ring (C) and seal ring (B).
9. To install the draft link support, follow the procedure in
reverse order, observing the following:
LX012976 —UN—19JAN96
• To secure the pins at the brackets, bend the retaining
plates over them.
• Make sure that the leaf spring is correctly seated
on brackets.
• Check and adjust the draft sensor. Refer to
Diagnostic Technical Manual.
• Remove all the old sealant of the differential housing
covers. Apply Loctite® 574 sealant to differential
covers (L64500).
• Tighten the differential cover screws to specification: A—Draft Link Support
B—Seal Ring
C—Backup Ring
Specification
Differential Cover
Screws—Torque.................................................................. 35—105 N·m
(26—77 lb·ft)
Loctite is a trademark of Henkel Corporation
TS95756,00003E7 -19-26DEC16-4/4
TM804919 (23JAN17) 70B-20-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=883
Rockshaft
TM804919 (23JAN17) 70B-20-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=884
Group 25
Selective Control Valves and Quick Couplers
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
R117738 (U.S.) Grease Mobil Temp SCH 32 Selective control valves mounting
detent parts.
L41476 (U.S.) Sealant Seal control valve threads.
Seal O-ring to spool end of
control valve.
TS95756,000015C -19-18APR16-1/1
TM804919 (23JAN17) 70B-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=885
Selective Control Valves and Quick Couplers
Specifications
Item Measurement Specification
100/101 Series Selective
Control Valves
Spool Spring Free Length 56 mm
(2.2 in)
Compressed Length 28.5 mm at 136—156 N
(1.1 in at 30—35 lb)
Control Valve Torque 11 N·m
(8 lb·ft)
300/301 Series Selective
Control Valves
Relief Valve Spring Free Length 21 mm
(0.8 in)
Compressed Length 18 mm at 32—44 N
(0.7 in at 7—10 lb)
Stop Plunger Assembly Spring Free Length 13 mm
(0.5 in)
Compressed Length 9 mm at 3.2—4 N
(0.35 in at 0.7—0.9 lb)
Spool Valve Spring Free Length 56 mm
(2.2 in)
Compressed Length 28.5 mm at 136—156 N
(1.1 in at 30—35 lb)
Spindle Torque 11 N·m
(8 lb·ft)
Support Ring Screws Torque 11 N·m
(8 lb·ft)
Bowden Cables
Bowden Cable Sleeve Torque 50 N·m
(37 lb·ft)
Self-Locking Nut Torque 50 N·m
(37 lb·ft)
End Covers
End Cover Nuts Torque 35 N·m
(26 lb·ft)
TS95756,0000156 -19-09APR16-1/1
TM804919 (23JAN17) 70B-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=886
Selective Control Valves and Quick Couplers
TM804919 (23JAN17) 70B-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=887
Selective Control Valves and Quick Couplers
Reconditioning Selective Control Valves and Quick Couplers — General Safety and
Reconditioning Instructions
CAUTION: You should comply with the safety Selective control valve must be marked and reinstalled to
measures at the beginning of this manual as original position from where it was removed.
well as the ones mentioned below. See Safety
SCVs and valve components must be attached with
Measures, Repair Manual, Section 05-05.
a attaching device that uses BRASS jaws. Valve
components are machined and can be easily damaged.
CAUTION: During tests that involve running the
Always replace all gaskets, O-rings and safety rings.
engine, always engage parking brake.
Check springs for wear, damage or deformation.
CAUTION: There may be high pressure at If necessary, use a grain size 280 whetstone (18.14 g) to
any hydraulic connection. Avoid injury from clean impurities from surfaces.
high-pressure leaks by relieving system
pressure before disconnecting the hydraulic Wash all components in solvent and dry with compressed
lines, fitting or connections. air. Also clean oil passages with compressed air. Do not
use industrial cloth to dry parts.
CAUTION: If tests are to be carried out on moving Apply clean hydraulic oil to all the internal parts before
parts (e.g. rockshaft, front hitch, front loader, assembly.
FWD axle with TLS, hydraulically suspended Coat detent parts with R117738 special grease.
cab, hydraulic cylinders etc.), be aware of
potential accidents. Never work within the Valves MUST NOT obstruct housing bores.
operating range of moving parts.
Absolute cleanliness is essential when working on
hydraulic components. Before removing or repairing
components, clean area surrounding valves.
OU04339,0000114 -19-07FEB08-1/1
TM804919 (23JAN17) 70B-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=888
Selective Control Valves and Quick Couplers
Install Shuttle Valves
BM016609 —UN—15FEB16
A—Left-hand End Cover C—Selective Control Valve E—Rockshaft Valve H—Right-hand End Cover
B—Selective Control Valve (Position 2) F— Spacer I— Shuttle Valves
(Position 1) D—Inlet Priority Valve G—Selective Control Valve
(Position 3)
IMPORTANT: Avoid malfunctions in the hydraulic A shuttle valve (I) is used between the left-hand end
system. Ensure that shuttle valves (I) are cover (A) and the adjoining components (B) or (C) only
positioned correctly. if end cover has a connection for an external control line
(Load-Sensing line).
On right-hand side of valve block components (A), (B),
(C), (D), (E) and (F), there is a recess which, depending A shuttle valve is installed on right-hand side of priority
on tractor equipment, contains a shuttle valve (I). valve (D), in recess between priority valve and rockshaft
valve (E).
If a first selective control valve unit (C) is installed at
position 2, a shuttle valve (I) is installed in recess on its Rockshaft valve (E) has a shuttle valve at right-hand
right-hand side. side recess only if equipped with a spacer (F) and a
selective control valve (G), or a special end cover (H) for
If equipped with a selective control valve unit (B) at an independent control valve, or if the end cover provides
position 1, a shuttle valve (I) is installed in recess under for additional connections.
its right-hand side.
TS95756,0000157 -19-02MAR16-1/1
TM804919 (23JAN17) 70B-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=889
Selective Control Valves and Quick Couplers
Remove Selective Control Valves (SCV)
IMPORTANT: Take care not to lose any of the shuttle
valves between the selective control valves.
1. Disconnect the bowden cables (A).
CQ250700 —UN—02SEP05
NOTE: Identify and mark the bowden cables before
disconnecting them.
2. Remove the end cover nuts (B).
3. Remove the end cover (C).
4. Remove the selective control valves.
NOTE: Collect the oil as it comes out. A—Bowden Cables C—End Cover
B—End Cover Nuts (3 used)
LS87647,00001C9 -19-16APR16-1/1
TM804919 (23JAN17) 70B-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=890
Selective Control Valves and Quick Couplers
100 and 101 Series Selective Control Valves (SCV)—Exploded View
LX012927 —UN—13FEB96
1— Cap 9— Sealing Plate 15— Spool 22— O-Ring
2— Cover 10— Spacer 16— Lip Seal 23— Shuttle Valve
3— Screws (2 used) 11— Spheres 17— O-Ring (2 used) 24— Flange
4— Plate 12— Control Valve 18— Valve Housing 25— Screws (2 used)
5— Sleeve 13— Spring Seat 19— Valve
6— Ball 14— Spool Spring 20— Spring
7— Spring 21— O-Ring
8— Retaining Liner
LS87647,00001CA -19-25APR16-1/1
TM804919 (23JAN17) 70B-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=891
Selective Control Valves and Quick Couplers
Disassemble, Repair, and Assemble 100 and IMPORTANT: Let the sealant dry for 30 min
101 Series Selective Control Valve (SCV) before proceeding.
IMPORTANT: Remove any sealant from the thread
at the inner side of spool. 6. Coat the mounted spool assembly (G) with hydraulic
oil.
IMPORTANT: Secure the selective control valve 7. Install the mounted spool assembly (G) into the valve
in a vise with soft jaws. Otherwise, the housing (H).
selective control valve suffers damage and
has to be entirely replaced. 8. Install the spring and ball (see the arrow) into the
control valve (F).
1. Secure the spool in vise.
9. Install the spacer (I), sealing plate (J), and retaining
2. Install a new O-ring (A) and lip seal (B). liner (K) with lip pointing upward.
3. Test the spool spring (E) free length: 10. Before mounting the spheres (L), press the larger ball
downward and then install the retaining liner (K).
Specification
Spool Spring—Free 11. Install the spheres (L).
Length........................................................................................... 56 mm
(2.2 in) 12. Install the valve, O-ring, and spring (M).
Spool Spring—Com-
13. Install the sleeve (N) and cover plate (O).
pressed Length................................................... 28.5 mm at 136—156 N
(1.12 in at 30.5—35 lb) 14. Install the cover (P). Tighten the cover screws.
4. Install the sealing plate (C), spring seats (D), and 15. Install the O-ring (Q) and flange (R). Tighten the
spool spring (E) as shown. screws (S).
5. Apply sealant (L41476) on the threads of the control 16. To disassemble the selective control valve, follow the
valve (F) and install it. Tighten to specification: procedure in reverse order.
Specification
Control Valve—Torque.................................................................. 11 N·m
(8 lb·ft)
Continued on next page LS87647,00001CD -19-25APR16-1/2
TM804919 (23JAN17) 70B-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=892
Selective Control Valves and Quick Couplers
A—O-ring K—Retaining Liner
B—Lip Seal L— Spheres
C—Sealing Plate M—Valve, O-ring, and Spring
D—Spring Seat N—Sleeve
E—Spool Spring O—Cover Plate
F— Control Valve P—Cover
G—Spool Assembly Q—O-ring
H—Housing R—Flange
LX003846 —UN—26JAN96
LX004510 —UN—26JAN96
I— Spacer S—Screws (2 used)
J— Sealing Plate
LX004512 —UN—26JAN96
LX004511 —UN—26JAN96
LX004513 —UN—26JAN96
LX004514 —UN—26JAN96
LX008035 —UN—26JAN96
LX004515 —UN—26JAN96
LS87647,00001CD -19-25APR16-2/2
TM804919 (23JAN17) 70B-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=893
Selective Control Valves and Quick Couplers
300 and 301 Series Selective Control Valve (SCV)—Exploded View
BM010712 —UN—01FEB16
Continued on next page LS87647,00001CB -19-16APR16-1/2
TM804919 (23JAN17) 70B-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=894
Selective Control Valves and Quick Couplers
1— Plug 16— Fitting Plug 30— Sleeve 42— O-Ring
2— Knob 17— O-Ring 31— Undulated Spring 43— O-Ring
3— Spring Pin 18— Ring 32— Retaining Ring 44— Groove Pin
4— O-Ring 19— Compression Spring 33— Wiper Ring 45— Seal
5— Back-up Ring 20— Poppet 34— Spring 46— Plug
6— O-Ring 21— Flange 35— Spring Seat 47— Gaskets (2 used)
7— O-Ring 22— Screws (2 used) 36— Knob 48— O-Rings (2 used)
8— Shuttle Valve 23— Spindle 37— Screws (3 used) 49— Support Ring
9— O-Ring 24— O-ring 38— Washers (3 used) 50— Adjustment Screw
10— Fitting Plug 25— Spring Seat 39— O-Ring 51— Ring
11— Spheres 26— Spring 40— Spring 52— Vertical Spindle Valve
12— Spool 27— Retainer 41— Relief Valve Plug
13— Valve Housing 28— Backup Ring
14— O-Ring 29— O-Ring
15— O-Ring
LS87647,00001CB -19-16APR16-2/2
Disassemble, Repair, and Assemble 300 and
301 Series Selective Control Valve (SCV)
IMPORTANT: Remove any sealant from the thread
at the inner side of spool.
IMPORTANT: Secure the selective control valve
RW25046 —UN—08SEP93
RW20998 —UN—02JUN92
in a vise with soft jaws. Otherwise, the
selective control valve suffers damage and
has to be entirely replaced.
1. Remove the relief valve from the support ring (A) using
a small rod through bore (B).
2. Disassemble the relief valve.
3. Inspect (C), (D), (E), (F), (G), (H), (I) and (J)
components. Ensure that there is no contamination
at bores.
4. Test the relief valve spring:
RW21000 —UN—02JUN92
Specification
Relief Valve
Spring—Free Length..................................................................... 21 mm
(0.8 in)
Relief Valve
Spring—Compressed
Length....................................................................... 18 mm at 32—44 N
(0.7 in at 7—10 lb)
5. Coat the new O-rings and support ring (J) with A—Support Ring G—Spring
hydraulic oil. B—Relief Valve Bore H—Adjustment Screw
C—O-ring I— O-ring
6. Install the O-ring (C) from opposite end of the relief D—Relief Valve Plug J— Support Ring
E—Vertical Spindle Valve K—O-ring
valve plug (D). F— Ring
7. Coat the relief valve assembly with hydraulic oil and
install it into the support ring.
8. Lubricate and install the O-ring (K).
Continued on next page TS95756,000012B -19-16APR16-1/8
TM804919 (23JAN17) 70B-25-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=895
Selective Control Valves and Quick Couplers
9. Remove stop plunger assembly from the slot (A) and
bore (B) from the control valve.
NOTE: Use an appropriate tool.
10. Test the spring seat (C) and stop plunger assembly
spring (D):
RW21003 —UN—12JUN92
RW21004 —UN—12JUN92
Specification
Stop Plunger Assemble
Spring—Free Length..................................................................... 13 mm
(0.5 in)
Stop Plunger Assemble
Spring—Compressed
Length.......................................................................... 9 mm at 3.2—4 N
(0.4 in at 0.7—0.9 lb)
11. Install the O-ring (E) and support ring (F). A—Slot D—Spring
B—Bore E—O-ring
C—Spring Seat F— Support Ring
TS95756,000012B -19-16APR16-2/8
12. Install the spring and spring seat (A) on the stop
plunger. Apply petroleum jelly to the assembly.
13. Align the bore (B) in the stop plunger with the slot in
the control valve (C).
14. Carefully install the stop plunger assembly into the
RW21005 —UN—12JUN92
RW21006 —UN—12JUN92
control valve.
15. Install the pin (D) in the bore (B) after installing plunger
assembly.
IMPORTANT: When correctly installed, stop plunger
assembly should move up and down.
16. Remove the stop plunger assembly if it does not
move. Align spring seat again and reinstall in the
control valve vertically. A—Spring Seat C—Control Valve
B—Bore D—Pin
17. Secure the control valve in a vise.
Continued on next page TS95756,000012B -19-16APR16-3/8
TM804919 (23JAN17) 70B-25-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=896
Selective Control Valves and Quick Couplers
18. Install the wiper ring (A) and O-ring (B).
19. Install the retaining ring (C) with the smallest inner ring
upward.
20. Install the two undulated springs (D). Ensure that the
cut ends are not together.
RW21007 —UN—12JUN92
RW21008 —UN—12JUN92
21. Install the detent and float sleeve (E) with the marks
pointing upward.
22. Install the spheres (F).
23. Install the limiting sleeve (G) with the marks pointing
upward.
24. Install the washer (H) and O-ring (I).
25. Install the retainer (J) (with the marks pointing upward)
and spring seat (K).
26. Inspect and install the spool valve spring (L) and
spring seat (M).
Specification
RW21009 —UN—12JUN92
RW21010 —UN—12JUN92
Spool Valve
Spring—Free Length..................................................................... 56 mm
(2.2 in)
Spool Valve
Spring—Compressed
Length................................................................ 28.5 mm at 136—156 N
(11.2 in at 30.6—35.1 lb)
27. Install a new O-ring on the spool end and apply the
sealant (L41476).
IMPORTANT: Let the sealant dry for 30 minutes
before installing.
A—Wiper Ring H—Washer
RW21012 —UN—12JUN92
RW21011 —UN—12JUN92
B—O-ring I— O-ring
C—Retaining Ring J— Retainer
D—Undulated Springs K—Spring Seat
E—Sleeve L— Spring
F— Spheres M—Spring Seat
G—Limiting Sleeve
RW21013 —UN—12JUN92
RW21014 —UN—12JUN92
Continued on next page TS95756,000012B -19-16APR16-4/8
TM804919 (23JAN17) 70B-25-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=897
Selective Control Valves and Quick Couplers
28. Install the spindle (A). Tighten to specification:
Specification
Spindle—Torque............................................................................ 11 N·m
(8 lb·ft)
A—Spindle
RW21015 —UN—12JUN92
TS95756,000012B -19-16APR16-5/8
29. Make sure that the O-ring (B) is in place.
NOTE: To maintain the O-ring in place, use grease.
A—O-ring C—O-ring
B—O-ring D—Support Ring
RW25047 —UN—08SEP93
RW21017 —UN—12JUN92
TS95756,000012B -19-16APR16-6/8
30. Install new parts (A), (C) and (D) to spool cover.
31. Install the control valve assembly (A) through the
support ring (C).
32. Install the switch assembly. Ensure that the marks
(D) are aligned correctly.
RW25048 —UN—08SEP93
NOTE: Some versions have a small spacer and gaskets
(B) between previously mounted control valve
and selector switch assembly.
NOTE: On versions with spring washers, install them with
the inner beveled edge pointing toward screw heads.
33. Tighten the support ring screws (with the spring
washers) manually before tighten to specified torque. A—Control Valve Assembly C—Support Ring
B—Gaskets D—Marks
The knob should turn freely.
Specification
Support Ring
Screws—Torque............................................................................ 11 N·m
(8 lb·ft)
Continued on next page TS95756,000012B -19-16APR16-7/8
TM804919 (23JAN17) 70B-25-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=898
Selective Control Valves and Quick Couplers
34. Drown control valve assembly in clean hydraulic oil
and install assembly in the housing.
35. Install O-ring (A) and install end cover (B) through
screws (C).
LX008036 —UN—24OCT94
A—O-ring C—Screws
B—End Cover
TS95756,000012B -19-16APR16-8/8
Install Selective Control Valves (SCV)
IMPORTANT: Check that all shuttle valves are installed
correctly. (See Shuttle Valves in this Group.)
1. Install the O-ring (B).
LX009506 —UN—25OCT94
2. Slightly coat the shuttle valve (C) (If Equipped) with
grease and install it.
3. Install the selective control valve on the studs (A) and
slide to position. Make sure that the shuttle valve (C)
does not fall out.
4. Install the end cover. Tighten the end cover nuts to
specification:
A—Studs C—Shuttle Valve
Specification
B—O-ring
End Cover
Nuts—Torque................................................................................35 N·m
(26 lb·ft)
Continued on next page TS95756,000012C -19-09APR16-1/2
TM804919 (23JAN17) 70B-25-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=899
Selective Control Valves and Quick Couplers
5. Reconnect the bowden cable.
a. Position the O-ring (D) onto the flange (C).
b. Couple the bowden cable (H) on the spool valve (A).
c. Tighten the bowden cable sleeve (E) to specification:
Specification
Bowden Cable
Sleeve—Torque.............................................................................50 N·m
(37 lb·ft)
d. Tighten the self-locking nut (G) to specification:
Specification
Self-Locking
Nut—Torque..................................................................................50 N·m
(37 lb·ft)
LX1018836 —UN—18NOV97
A—Spool Valve E—Sleeve
B—O-ring F— O-ring
C—Flange G—Self-Locking Nut
D—O-ring H—Bowden Cable
CQ252800 —UN—21SEP05
TS95756,000012C -19-09APR16-2/2
TM804919 (23JAN17) 70B-25-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=900
Selective Control Valves and Quick Couplers
Selective Control Valves Pressure
Adjustment
NOTE: This procedure is valid only for 300 and 301
Series selective control valves.
CQ170561 —UN—03NOV04
NOTE: All selective control valves are factory adjusted
to 180 bar (2610 psi).
If the selective control lever goes to Neutral position too
early (selective control valve in retain function), or if the
selective control lever moves to Neutral position too late
or not at all, proceed as follows:
300 and 301 Series Selective Control Valve
1. Shut off the engine.
2. Disconnect the implement hydraulic hoses and
electrical connections.
3. Engage the valve retain function (A).
BM010604 —UN—09NOV15
4. Move the flow control valve (B) to the mid-position.
5. Remove the cap (C).
6. Start up the engine.
7. Turn the screw under the cap (C) clockwise as much
as possible.
8. Move the selective control lever to Raise or Lower 300 and 301 Series Selective Control Valve
position (selective control lever remains in selected
position). A—Valve Locking Function C—Cap
B—Flow Control Valve
9. Turn the screw counterclockwise until the selective
control lever returns to Neutral position.
10. Reinstall the cap (C).
TS95756,000012D -19-09APR16-1/1
TM804919 (23JAN17) 70B-25-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=901
Selective Control Valves and Quick Couplers
Quick Couplers—Exploded View
BM016601 —UN—04FEB16
A—Cover C—O-Ring F— Retaining Ring (7 used)
B—Quick Coupler Connection D—Pressure Ring G—Sleeve
E—Retaining Ring (2 used)
TS95756,0000131 -19-06APR16-1/1
Remove and Install Quick Couplers
1. Turn the quick coupler (A) counterclockwise.
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
BM016602 —UN—05FEB16
2. Remove the O-ring (B).
3. To install, follow the procedure in reverse order,
observing the following:
• Coat the O-ring (B) with hydraulic oil and install it
on the quick coupler (A).
A—Quick Coupler B—O-ring
TS95756,0000132 -19-09APR16-1/1
TM804919 (23JAN17) 70B-25-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=902
Selective Control Valves and Quick Couplers
Disassemble, Repair, and Assemble Quick
Couplers
1. Remove the quick coupler. (See Remove and Install
Quick Couplers, in this Group.)
CQ192870 —UN—28OCT99
2. Install the quick coupler on dealer-fabricated Quick
Coupler Securing Support (B) at the central part (A)
and secure in a vise (D).
3. Remove the sleeve (C).
A—Center Part of Quick C—Quick Coupling Assembly
Coupler D—Vise
B—Dealer-Fabricated Quick
Coupler Securing Support
CQ198520 —UN—21JUN00
TS95756,000012E -19-27DEC16-1/3
4. Remove the quick coupler inner body (A).
5. Remove the retaining rings (B) and (C).
A—Inner Body C—Retaining Ring
B—Retaining Rings (7 used)
BM016603 —UN—05FEB16
Continued on next page TS95756,000012E -19-27DEC16-2/3
TM804919 (23JAN17) 70B-25-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=903
Selective Control Valves and Quick Couplers
6. At the other side of the quick coupler:
a. Remove the cover (A).
b. Remove the pressure ring (B).
c. Remove the retaining rings (C).
BM016604 —UN—05FEB16
7. To assemble the quick couplers, follow the procedure
in reverse order, observing the following:
• Replace the retaining and pressure rings.
A—Cover C—Retaining Ring
B—Pressure Ring
TS95756,000012E -19-27DEC16-3/3
TM804919 (23JAN17) 70B-25-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=904
Group 30
Monitoring Systems
Replace Draft Sensors (B019) and
(B020)—6135J Tractors
The draft sensors are at the bottom of the differential
housing.
LX000600 —UN—12OCT94
1. Remove the draft link support (If Equipped):
a. Remove the cotter pin (A) and pins (B) and (C).
b. Remove the bracket (D).
2. Remove the draft links:
a. Remove the snap ring (E) and bushing (F).
b. Remove the draft links.
A—Cotter Pin D—Bracket
3. Remove the swinging drawbar (If Equipped). B—Pin E—Snap Ring
C—Pin F— Bushing
LS87647,0000264 -19-04MAY16-1/4
4. Remove the screws (C) and remove the shield (D).
C—Screws (2 used) D—Shield
LX1018013 —UN—17OCT97
LS87647,0000264 -19-04MAY16-2/4
5. Disconnect the connector (C).
NOTE: Connectors on transmission wiring harness are red
(right-hand sensor) and green (left-hand sensor).
Before disconnecting, check if colored marks are
still visible; if not, mark the connectors accordingly.
LX011787 —UN—17OCT95
6. Remove the screws from retaining plate and remove
the draft sensors (D) from the draft link pin.
A—Retaining Pin C—Connector
B—Plug D—Draft Sensors
Continued on next page LS87647,0000264 -19-04MAY16-3/4
TM804919 (23JAN17) 70B-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=905
Monitoring Systems
7. To install the draft sensors, follow the procedure in
reverse order, observing the following:
• Position the draft sensor onto draft link and tighten
screws (E), leaving enough space to allow sensor
turning.
LX1026690 —UN—05JUL01
IMPORTANT: Maintain absolute cleanliness
while mounting.
NOTE: There is another metal rod inside draft link.
It is kept in place with glue.
• When installing, make sure that the recess (B) of
draft pin is in correct position.
A—Bearing Pin D—Draft Sensor
IMPORTANT: Check the Basic Control Unit (BCU) B—Recess for Retaining Pin E—Screws (3 used)
for diagnostic trouble codes. Refer to C—O-ring
Diagnostic Technical Manual.
LS87647,0000264 -19-04MAY16-4/4
Replace Draft Sensor (B041) — 6150J, 6170J,
6190J, and 6210J Tractors
1. Remove the screws (A) and the cover (C).
2. Disconnect the connector (B).
BM010822 —UN—23MAR16
A—Screws (2 used) C—Cover
B—Connector
Continued on next page LS87647,0000265 -19-16APR16-1/2
TM804919 (23JAN17) 70B-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=906
Monitoring Systems
3. Remove the differential housing cover (A).
4. Remove the clamp (B).
5. Replace the draft sensor (C).
6. To install the draft sensor, follow the procedure in
BM010848 —UN—09APR16
reverse order.
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Differential Housing Cover C—Draft Sensor
B—Clamp
BM010849 —UN—07APR16
LS87647,0000265 -19-16APR16-2/2
Replace Rockshaft Position Sensor (B021)
CAUTION: Comply with safety instructions.
The rockshaft position sensor is at the rear of rockshaft.
LX010728 —UN—10APR96
1. Remove protective cover (B).
2. Disconnect electric cable.
3. Replace rockshaft position sensor (A).
4. Connect electric cable.
5. Reinstall protective cover (B).
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
TS95756,0000167 -19-04MAR16-1/1
TM804919 (23JAN17) 70B-30-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=907
Monitoring Systems
TM804919 (23JAN17) 70B-30-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=908
Section 70C
PFC Hydraulic System—6170J, 6190J, and 6210J Tractors
Contents
Page
Page
Group 05—Rockshaft Controls
Specifications ............................................. 70C-05-1 Remove and Install Position
Selective Control Valves — Sensor and Toothed Segment ................ 70C-20-2
Removing and Installing Rockshaft—Exploded View ........................ 70C-20-5
Actuating Elements................................. 70C-05-2 Remove and Install Rockshaft.................... 70C-20-6
Selective Control Valves — Remove Lift Cylinders ................................ 70C-20-8
Adjusting Bowden Cable ........................ 70C-05-4 Repair Weber Lift Cylinders........................ 70C-20-8
Install Lift Cylinders .................................. 70C-20-10
Group 10—Charge Pump and Hydraulic Pump Draft Sensor and Draft Link
Specifications ............................................. 70C-10-1 Support—Exploded View.......................70C-20-11
Charge Pump—Exploded View .................. 70C-10-1 Remove and Install Draft Link
Remove and Install Charge Pump............... 70C-10-2 Support ................................................. 70C-20-12
Remove, Inspect, and Install Lube
Oil Valve ................................................. 70C-10-3 Group 25—Selective Control Valves and Couplers
Hydraulic Oil Reservoir — Specifications ............................................. 70C-25-1
Restrictor ................................................ 70C-10-3 Selective Control Valves
Pressure and Flow (SCVs) and Couplers Repair
Regulator—Exploded View..................... 70C-10-4 Instructions ............................................. 70C-25-2
Remove, Inspect, and Install Remove Selective Control Valves
Pressure and Flow Regulator ................. 70C-10-5 (SCV)...................................................... 70C-25-3
Repair Pressure and Flow Recondition the Selective Control
Regulator ................................................ 70C-10-6 Valves (M-SCVs 100) ............................. 70C-25-4
Hydraulic Pump—Exploded View............... 70C-10-8 Recondition the Selective Control
Remove Hydraulic Pump............................ 70C-10-9 Valves (M-SCVs 450) ............................. 70C-25-7
Install Hydraulic Pump.............................. 70C-10-10 Install Selective Control Valves
(SCV)...................................................... 70C-25-8
Group 15—Valve Block Selective Control Valves (SCVs) -
Special Tools .............................................. 70C-15-1 Reconditioning the Couplers ................ 70C-25-12
Specifications ............................................. 70C-15-1
Hydraulic System Repair Group 30—Monitoring Systems
Instructions ............................................. 70C-15-2 Replace Draft Sensor (B041) —
Remove Hitch Valve ................................... 70C-15-2 6150J, 6170J, 6190J, and 6210J
Hitch Valve — Exploded View .................... 70C-15-3 Tractors................................................... 70C-30-1
Disassemble, Repair, and Replace Rockshaft Position Sensor
Assemble Hitch Valve ............................. 70C-15-4 (B021)..................................................... 70C-30-2
Install Hitch Valve ....................................... 70C-15-5
Remove and Install Stepper
Motor ...................................................... 70C-15-6
Remove Priority Valve 1 ............................. 70C-15-7
Disassemble, Repair, and
Assemble Priority Valve 1 ....................... 70C-15-8
Install Priority Valve 1 ................................. 70C-15-9
Remove Priority Valve 3 ............................. 70C-15-9
Disassemble, Repair, and
Assemble Priority Valve 3 ..................... 70C-15-12
Install Priority Valve 3 ............................... 70C-15-13
Group 20—Rockshaft
Special Tools .............................................. 70C-20-1
Other Materials ........................................... 70C-20-1
Specifications ............................................. 70C-20-1
Position Sensor and Toothed
Segment—Exploded View ...................... 70C-20-2
TM804919 (23JAN17) 70C-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 70C-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Rockshaft Controls
Specifications
Item Measurement Specification
Multi-Function Lever to
Bearing Lever
Screw Torque 5 N·m
(3.7 lb·ft)
Bowden Cable on Selective
Control Valve
Sleeve-to-Flange Torque 50 N·m
(37 lb·ft)
Lock nut-to-Sleeve Torque 50 N·m
(37 lb·ft)
TS95756,00003E4 -19-23DEC16-1/1
TM804919 (23JAN17) 70C-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=911
Rockshaft Controls
Selective Control Valves — Removing and
Installing Actuating Elements
CQ250400 —UN—01SEP05
A—Sleeve H—Locking pin O—Lever, first SCV S—Cover
B—Self-locking nut K—Washer P—Lever, second SCV T— O-Ring
1 2
C—Tie band L— Bushing Q—Lever, third SCV U—O-Ring
D—SCV Unit M—Switch Console R—Handle V—Attaching bolt
E—Bowden cable N—Plastic bushing (3 used)
F— Seal
G—Clip
Removing actuating elements
2. Inspect for damage of actuating elements, remove and
1. Remove lateral panel of console. replace damaged parts as necessary.
1
If necessary
2
If equipped
Continued on next page LT04177,0000294 -19-22OCT07-1/2
TM804919 (23JAN17) 70C-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=912
Rockshaft Controls
Installing actuating elements
1. Install actuating elements using illustration as guide.
2. Tighten bolts (V).
Specification
Attaching bolt—Torque....................................................................5 N·m
3.7 lb-ft
3. Insert Bowden cable into front bore of first SCV lever
(O) and cable of third SCV into rear bore of lever (Q)
(looking in direction of forward travel).
4. Position Bowden cable in a way it is not bent and
avoiding that any moving parts interfere with each
other. If necessary, secure cable with a tie band.
5. Position O-ring (D) onto flange (C) of SCV unit.
6. Couple Bowden cable (H) to spool (A).
LX1018836 —UN—18NOV97
7. Tighten sleeve (E).
Specification
Sleeve-to-
flange—Torque..............................................................................50 N·m
37 lb-ft
8. Tighten lock nut (G).
Specification
Lock nut-to-
sleeve—Torque.............................................................................50 N·m
37 lb-ft
9. Adjust Bowden cable. See Selective Control Valves —
CQ252800 —UN—21SEP05
Adjusting Bowden Cable, in this group
A—Spool valve E—Sleeve
B—O-Ring F— O-Ring
C—Flange G—Self-locking nut
D—O-Ring H—Bowden cable
LT04177,0000294 -19-22OCT07-2/2
TM804919 (23JAN17) 70C-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=913
Rockshaft Controls
Selective Control Valves — Adjusting
Bowden Cable
1. SCV spool must be in neutral position.
2. Remove lateral panel of console and remove locking
CQ250410 —UN—01SEP05
pin (B).
3. Move control lever to its neutral position and secure it
with slide detent (A).
4. Turn fork (C) until bore is aligned with bore of control
lever and check if it is sufficiently screwed in, i.e. at
least 6 mm (0.236 in.).
5. Install lock, taking care to insert it correctly into bore of
first and third lever. On first SCV lever, insert locking
pin into front bore (looking in direction of forward
travel), and on this lever, insert it into rear bore.
6. Tighten fork lock nut.
LX1026685 —UN—02JUL01
7. Carry out a functional check.
8. Reinstall lateral panel of console.
OU04339,000006E -19-22SEP05-1/1
TM804919 (23JAN17) 70C-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=914
Group 10
Charge Pump and Hydraulic Pump
Specifications
Item Measurement Specification
Charge Pump
Charge Pump Screws Initial Torque 5—10 N·m
(3.7—7.4 lb·ft)
Final Torque 90—110 N·m
(67.5—107.4 lb·ft)
Pressure and Flow Regulator
Pressure and Flow Regulator Torque 12 N·m
Screws (9 lb·ft)
Hydraulic Pump
Hydraulic Pump Screws Torque 100 N·m
(75 lb·ft)
Hydraulic Pump Oil Capacity 0.45 L
(28.4 in3)
LS87647,00002A7 -19-09APR16-1/1
Charge Pump—Exploded View
CQ294296 —UN—20MAR13
A—Bevel Gear E—Backup Ring J— O-Ring O—Ring
B—Tapered Roller Bearing F— O-Ring K—Plug P—O-Ring
C—Snap Ring G—Gasket L— Charge Pump Q—Sleeve
D—Sleeve H—Pin Fastener M—Washer R—Clamp
I— Spring N—Screws (6 used) S—O-Ring
T— O-Ring
LS87647,0000233 -19-06APR16-1/1
TM804919 (23JAN17) 70C-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=915
Charge Pump and Hydraulic Pump
Remove and Install Charge Pump
1. Remove the hydraulic pump. (See Remove Hydraulic
Pump in this Group.)
2. Disconnect the hydraulic lines (A).
LX1043712 —UN—29OCT07
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
NOTE: Identify and mark the hydraulic lines before
disconnecting them.
3. Remove the charge pump screws (B).
4. Remove the charge pump (C).
5. Remove the old gasket (F), O-ring (D), and backup
ring (E).
6. To install the charge pump, follow the procedure in
reverse order, observing the following:
LX1044599 —UN—12NOV07
• Replace the gasket (F).
• Coat the O-ring (D) with hydraulic oil and install it.
• Tighten all the charge pump screws (B) to the
initial torque specification then tighten to the final
specification:
Specification
Charge Pump
Screws—Initial Torque............................................................. 5—10 N·m
(3.7—7.4 lb·ft)
Final Torque........................................................................ 90—110 N·m
(67.5—107.4 lb·ft)
• Connect the hydraulic lines (A).
LX1029056 —UN—14MAY02
IMPORTANT: Replace the retaining clip each time an
oil hose with a quick coupler is disconnected.
Once the clip is installed, check that it is
seated correctly. The bent ends of the clip
must touch each other. If they do not, the
coupler may come adrift.
Retaining Clip
• Install the hydraulic pump. (See Install Hydraulic
Pump in this Group.)
A—Hydraulic Lines E—Backup Ring
B—Charge Pump Screws (6 F— Gasket
used) G—Intake Tube
C—Charge Pump
D—O-ring
LS87647,0000234 -19-21JAN17-1/1
TM804919 (23JAN17) 70C-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=916
Charge Pump and Hydraulic Pump
Remove, Inspect, and Install Lube Oil Valve
IMPORTANT: Thoroughly clean the area around
the charge pump.
NOTE: The valve can be removed without taking
LX1038122 —UN—22MAY06
off the charge pump.
1. Remove the plug (A).
NOTE: Collect the oil as it comes out.
2. Remove the seal (B), spring (C), and spool (D).
3. Clean all parts, inspect them for wear or damage, and
replace as necessary. A—Plug C—Spring
B—Seal D—Spool
4. Check that the 0.8 mm (0.03 in) bore in spool (D) is
clear.
5. Check that the valve spool can move freely in the
housing bore.
6. To install the lube oil valve, follow the procedure in
reverse order.
LS87647,0000235 -19-21MAR16-1/1
Hydraulic Oil Reservoir — Restrictor
Clean the restrictor (A) in the bleed connection.
LX013024 —UN—19JAN96
LX24603,0000120 -19-17NOV00-1/1
TM804919 (23JAN17) 70C-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=917
Charge Pump and Hydraulic Pump
Pressure and Flow Regulator—Exploded View
BM016641 —UN—01MAR16
1— Adjustment Screws (2 used) 6— Spring 13— Flow Control Valve 16— Drain Plug
2— Self-locking Nut 7— Valve Seat 14— Pressure and Flow 17— Valve Seat
3— Sealing Rings (2 used) 8— O-Ring Regulator Screws (4 used) 18— Spring
4— O-Ring 9— Bore 15— Drain Plug O-Ring 19— Plate
5— Plate 10— Gasket 20— O-Ring
11— Pressure Control Valve
12— O-Rings(2 used)
TS95756,000013C -19-04APR16-1/1
TM804919 (23JAN17) 70C-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=918
Charge Pump and Hydraulic Pump
Remove, Inspect, and Install Pressure and
Flow Regulator
CAUTION: Relieve system pressure before
disconnecting the hydraulic lines, fitting,
or connections.
IMPORTANT: Thoroughly clean all parts before
removing the pressure and flow regulator.
1. Disconnect load sense pressure line (A).
IMPORTANT: To prevent dust from entering,
seal the open end.
NOTE: Collect the oil as it comes out.
BM016642 —UN—02MAR16
2. Remove pressure and flow regulator screws (C) and
pressure and flow regulator (B).
3. Inspect pressure and flow regulator for signs of any
damage before installing.
4. Make sure bore (D) is installed in the correct position.
NOTE: Bore (D) is not screwed in. It is held in
place by an O-ring.
5. Install pressure and flow regulator (B) at pump
housing using a new gasket. Tighten pressure and
flow regulator screws (C) to specification:
LX1030521 —UN—19NOV02
Specification
Pressure and
Flow Regulator
Screws—Torque............................................................................12 N·m
(9 lb·ft)
6. Connect load sense pressure line (A).
7. Check system pressure. Refer to Diagnostic Technical A—Load Sense Pressure Line C—Pressure and Flow
Manual. B—Pressure and Flow Regulator Screws (4 used)
Regulator D—Bore
TS95756,000013A -19-21MAR16-1/1
TM804919 (23JAN17) 70C-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=919
Charge Pump and Hydraulic Pump
Repair Pressure and Flow Regulator
CAUTION: Follow safety instructions. (See
Hydraulic System — General Safety and Repair
Instructions, in this Group.)
BM016606 —UN—11FEB16
1. Remove the pressure and flow regulator. (See
Remove, Inspect, and Install Pressure and Flow
Regulator, in this Group.)
2. Clean all components.
3. Inspect parts for signs of wear and damage.
4. Replace the O-rings.
NOTE: Pressure control valve (B) and flow control A—Flow Control Valve C—Bore
B—Pressure Control Valve
valve (A) must not bind in bores.
5. Align slot of bore (C) vertically.
TS95756,000013B -19-25APR16-1/2
6. Install adjustment screws (A) and tighten to obtain
dimension (X) measured in disassembly procedure.
7. Install cap (B).
8. To disassemble pressure and flow regulator, follow
procedure in reverse order, observing the following:
BM016605 —UN—11FEB16
• Before remove adjustment screw (A) measure
dimension (X).
• If there are any signs of wear or damage, replace
entire pressure and flow regulator.
9. Install pressure and flow regulator. (See Remove,
Inspect, and Install Pressure and Flow Regulator, in
this Group.)
A—Adjustment Screw X—Dimension Measured in
B—Cap Disassembly Procedure
TS95756,000013B -19-25APR16-2/2
TM804919 (23JAN17) 70C-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=920
Charge Pump and Hydraulic Pump
TM804919 (23JAN17) 70C-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=921
Charge Pump and Hydraulic Pump
Hydraulic Pump—Exploded View
BM016640 —UN—01MAR16
Continued on next page TS95756,000013F -19-15APR16-1/2
TM804919 (23JAN17) 70C-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=922
Charge Pump and Hydraulic Pump
1— Connecting Plate Screws (4 12— Cylinder Block 20— Cone Bearing 29— Piston Rod
used) 13— Pressure Pins (3 used) 21— Bearing Cup 30— Swash Plate Piston
2— Connecting Plate 14— Spherical Washer 22— Pump Housing 31— O-Ring
3— O-Ring 15— Slipper Plate 23— Pump Housing Screws (2 32— Plug
4— Pin 16— Piston and Slipper Assembly used) 33— Gasket
5— Bearing Cup (9 used) 24— Retainer 34— Pressure and Flow
6— Cone Bearing 17— Swash Plate 25— Snap Ring Regulator
7— Distributor Plate 18— Bearing Half-Shells (2 used) 26— O-Ring to Hydraulic Pump 35— Pressure and Flow
8— Shim 19— Pump Shaft Flange Regulator Screws (4 used)
9— Snap Ring 27— O-Ring
10— Cylinder Block Spring 28— Swash Plate Control Spring
11— Backup Ring
TS95756,000013F -19-15APR16-2/2
Remove Hydraulic Pump
CAUTION: Relieve system pressure before
disconnecting the hydraulic lines, fittings,
or connections.
IMPORTANT: Thoroughly clean the area around
the hydraulic pump.
1. Swing up the cab. (See Swing Up Cab in Section 90,
Group 05.)
2. Disconnect the suction line (C), leak-off oil line (D),
pressure lines (E) and (H), and load sense pressure
lines (F), (G), and (I).
NOTE: Identify and mark the hoses before
disconnecting them.
LX1038118 —UN—23MAY06
NOTE: Collect the oil as it comes out.
NOTE: To prevent dirt from entering, seal all open ends.
3. Remove the hydraulic pump screws (B).
4. Remove the hydraulic pump.
A—Hydraulic Pump F— Load Sense Pressure Line
B—Hydraulic Pump Screws (2 G—Load Sense Pressure Line
used) H—Pressure Line
C—Suction Line I— Load Sense Pressure Line
D—Leak-Off Oil Line J— Valve
E—Pressure Line
LS87647,0000259 -19-30APR16-1/1
TM804919 (23JAN17) 70C-10-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=923
Charge Pump and Hydraulic Pump
Install Hydraulic Pump
1. Install a new O-ring (A) on the hydraulic pump flange.
2. Install the hydraulic pump.
LX1038119 —UN—22MAY06
3. Install the hydraulic pump screws on the flange.
Tighten to specification:
Specification
Hydraulic Pump
Screws—Torque..........................................................................100 N·m
(75 lb·ft)
4. Carefully add hydraulic oil at the fitting (C) of the
leak-off oil line (B).
Specification
Hydraulic Pump
Oil—Capacity................................................................................. 0.45 L
(27.4 in3)
IMPORTANT: Fill the hydraulic pump with
clean hydraulic oil.
5. Connect the oil lines and install the oil reservoir.
NOTE: Clean the restrictor (D) in the connection for the
bleed line of the hydraulic oil reservoir.
6. Swing down the cab. (See Swing Down Cab in Section
90, Group 05.)
7. Start up the engine and run it for 10 s at low idle to
LX1038120 —UN—22MAY06
avoid damage to the hydraulic pump.
8. Check the system pressure. Refer to Diagnostic
Technical Manual.
A—O-ring C—Fitting
B—Leak-Off Oil Line D—Restrictor
LS87647,000025A -19-30APR16-1/1
TM804919 (23JAN17) 70C-10-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=924
Group 15
Valve Block
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Hitch Valve
Special Plug Torque 60 N·m
(44 lb·ft)
Pressure Limiting Valve Torque 60 N·m
(44 lb·ft)
End Cover Nuts Torque 19—24 N·m
(14—18 lb·ft)
Stepper Motor Screws Torque 11 N·m
(8 lb·ft)
Priority Valve 1
Pressure Limiting Valve Torque 35—40 N·m
(26—29 lb·ft)
Priority Valve 1 Torque 45—50 N·m
(33—37 lb·ft)
Threaded Pin Torque 5—6 N·m
(3.7—4.4 lb·ft)
Priority Valve 3
Priority Valve 3 Torque 158—182 N·m
(117—134 lb·ft)
Shuttle Valves Torque 35—40 N·m
(26—29 lb·ft)
Pressure Limiting Valve Torque 35—40 N·m
(26—29 lb·ft)
Priority Valve 3 Nuts Torque 90 N·m
(66 lb·ft)
Pressure Line Screws Initial Torque 50 N·m
(37 lb·ft)
Final Torque 63—77 N·m
(47—58 lb·ft)
LS87647,00002D0 -19-26APR16-1/1
TM804919 (23JAN17) 70C-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=925
Valve Block
Hydraulic System Repair Instructions
CAUTION: You should comply with the safety If necessary, use a 280 grain whetstone to rub impurities
measures at the beginning of this manual as off surfaces.
well as the ones mentioned below. (See “Safety
Clean all components with clean solvent and dry with
Regulations” in Section 05 Group 05).
compressed air. Also clean the oil passages with
compressed air. Do not use shop towels to dry parts.
CAUTION: During tests that involve running the
Apply clean hydraulic oil to all internal parts before
engine, always engage the parking lock.
assembling them.
The valves must NOT jam in the housing bores.
CAUTION: High pressure may be present at
any of the hydraulic connections. Avoid injury The following, together with other information, can
from high-pressure leaks by relieving system be found in first part of the Repair Manual. (See
pressure before disconnecting the hydraulic “Specifications” in Section 10 Group 05).
lines, fitting or connections. • For all capacities. (See “Capacities”).
• For different types of oil. (See “Transmission and
Hydraulic Oil”).
CAUTION: If tests are to be carried out on moving
parts (e.g. rockshaft, front loader, front-wheel • For grease. (See “Grease”).
drive axle, hydraulic cylinders etc.), be aware of • For general information on tightening torques. (See
“Metric Bolt and Cap Screw Torque Values”).
the potential for accidents. Never work within
the operating range of moving parts. • For general information on tightening torques. (See
“Unified Inch Bolt and Cap Screw Torque Values”).
Absolute cleanliness is essential when working on • For general information on tightening torques. (See
“Hydraulic System Inch Fitting Torques”).
hydraulic components. Clean the area around the valves
thoroughly before removing or servicing components. • For general information on tightening torques. (See
“Hydraulic System Metric Fitting Torque”).
Replace all seals, O-rings and back-up rings.
Check springs for signs of wear, damage or deformation.
GB52027,0000CD1 -19-29NOV12-1/1
Remove Hitch Valve
1. Shut off the engine.
2. Remove the cover (B).
NOTE: To remove the cover, unlock it, pull it up
BM010823 —UN—23MAR16
and then to the front.
3. Disconnect the connector (A) at the stepper motor.
4. Disconnect the hydraulic line (C).
NOTE: Collect the oil as it comes out.
NOTE: Seal the open end.
A—Connector C—Hydraulic Line
5. Remove the 1st and 2nd selective control valves. B—Cover D—Hitch Valve
(See Remove Selective Control Valves (SCV) in this
Section, Group 25.)
6. Remove the hitch valve (D).
LS87647,0000266 -19-08APR16-1/1
TM804919 (23JAN17) 70C-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=926
Valve Block
Hitch Valve — Exploded View
LX1038131 —UN—14AUG06
1— Stepper Motor 9— O-Ring 15— Backup Ring 24— O-Ring
2— Plug 10— O-Ring 16— O-Ring 25— Spring
3— Cover 11— Raise Valve 17— Plug 26— Valve
4— Screws (4 used) 12— Valve Housing 18— O-Ring 27— Valve Seat
5— O-Ring 13— Pressure Limiting Valve 19— Ball 28— Lower Valve
6— Backup Ring 14— O-Ring 20— Plug
7— O-Ring 21— O-Ring
8— Backup Ring 22— O-Ring
23— Special Plug
LS87647,0000267 -19-23MAR16-1/1
TM804919 (23JAN17) 70C-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=927
Valve Block
Disassemble, Repair, and Assemble Hitch
Valve
1. Remove the hitch valve. (See Remove Hitch Valve
in this Group.)
LX1038132 —UN—26JUN06
2. Remove and inspect the check valve:
a. Clean all parts, inspect them for wear or damage,
and replace as necessary.
b. Inside the housing, check the valve seat (A).
c. Install new O-rings (D) and (F), spring (C), and
valve (B) on special plug (E).
d. Install the special plug (E). Tighten to specification: A—Valve Seat D—O-Ring
Specification B—Valve E—Special Plug
C—Spring F— O-Ring
Special Plug—Torque....................................................................60 N·m
(44 lb·ft)
LS87647,0000268 -19-24MAR16-1/4
3. Remove and inspect pressure limiting valve (A):
a. Replace the O-ring (D) and backup ring (C) with
new ones.
b. Put a new O-ring (B) on pressure limiting valve (A),
LX1038133 —UN—26JUN06
and install the valve. Tighten to specification:
Specification
Pressure Limiting
Valve—Torque...............................................................................60 N·m
(44 lb·ft)
A—Pressure Limiting Valve C—Backup Ring
B—O-Ring D—O-Ring
LS87647,0000268 -19-24MAR16-2/4
4. Identify and mark the raise valve (A) and lower valve
(B).
5. Measure dimension (a) from the end face of the
hexagonal section on the valve to locknut (C), and
make a note of this dimension.
LX1038134 —UN—26JUN06
A—Raise Valve C—Locknut
B—Lower Valve
Continued on next page LS87647,0000268 -19-24MAR16-3/4
TM804919 (23JAN17) 70C-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=928
Valve Block
6. Remove the raise (A) and lower valve (B), and inspect
them:
a. Replace O-rings and backup rings.
IMPORTANT: Raise and lower valves are of the
same design. If the valve is installed as lower
valve, remove (or do not install) the O-ring
(F) and the backup ring (G).
b. Adjust depth to which raise and lower valves are
screwed in. Refer to Diagnostic Technical Manual.
LX1038135 —UN—26JUN06
7. Install the hitch valve. (See Install Hitch Valve in this
Group.)
A—Raise Valve E—Backup Ring
B—Lower Valve F— O-Ring
C—O-Ring G—Backup Ring
D—O-Ring
LS87647,0000268 -19-24MAR16-4/4
Install Hitch Valve
1. Coat the O-rings (A), (B), and (C) with grease and
install them on priority valve (D).
A—O-Ring (pressure passage) C—O-Ring (load sense
BM010824 —UN—24MAR16
B—O-Ring (return passage) pressure passage)
D—Priority Valve
LS87647,0000269 -19-08APR16-1/4
2. Install the hitch valve (D).
3. Coat the O-rings (A), (B), and (C) with grease and
install them on hitch valve (D).
4. Install an O-ring between the fitting and hydraulic line
(E).
BM010825 —UN—24MAR16
5. Tighten hydraulic line (E) by hand.
6. Install the selective control valves (If Equipped). (See
Install Selective Control Valves (SCV) in this Section,
Group 25.)
A—O-Ring (pressure passage) D—Hitch Valve
B—O-Ring (return passage) E—Hydraulic Line
C—O-Ring (load sense
pressure passage)
Continued on next page LS87647,0000269 -19-08APR16-2/4
TM804919 (23JAN17) 70C-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=929
Valve Block
7. Otherwise, install the end cover (A).
8. Install the end cover nuts (B). Tighten to specification
in the indicated sequence:
Specification
End Cover
BM010826 —UN—24MAR16
Nuts—Torque........................................................................ 19—24 N·m
(14—18 lb·ft)
A—End Cover B—End Cover Nuts (3 used)
LS87647,0000269 -19-08APR16-3/4
9. Connect the connector (A) on stepper motor at the top
hitch valve (D) and install the cover (B).
10. Tighten hydraulic line (C).
11. Calibrate the hitch control every time the hitch valve
or stepper motor is repaired or replaced. Refer to
BM010823 —UN—23MAR16
Diagnostic Technical Manual.
A—Connector C—Hydraulic Line
B—Cover D—Hitch Valve
LS87647,0000269 -19-08APR16-4/4
Remove and Install Stepper Motor
Remove Stepper Motor
1. Shut off the engine.
LX1036730 —UN—16DEC05
2. Remove the cover and disconnect the connector at
the rear of stepper motor.
3. Remove the stepper motor screws (B) and the stepper
motor (A).
A—Stepper Motor B—Stepper Motor Screws (4
used)
Continued on next page LS87647,000026A -19-24MAR16-1/2
TM804919 (23JAN17) 70C-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=930
Valve Block
Install Stepper Motor
1. Install a new O-ring (A).
2. Install the stepper motor on hitch valve.
3. Install the stepper motor screws. Tighten to
specification:
Specification
LX1038136 —UN—26JUN06
Stepper Motor
Screws—Torque............................................................................ 11 N·m
(8 lb·ft)
4. Connect the connector and install the cover at the rear
of stepper motor.
5. Center the stepper motor. Refer to Diagnostic
Technical Manual.
A—O-Ring
LS87647,000026A -19-24MAR16-2/2
Remove Priority Valve 1
1. Disconnect the hydraulic lines (B), (D), and (E) from
priority valve 1 (A).
NOTE: Collect the oil as it comes out.
LX1046724 —UN—16OCT08
NOTE: Seal all open ends.
2. Remove the screws (F).
3. Remove the priority valve 1 (A) from hydraulic pump
(C).
A—Priority Valve 1 D—Hydraulic Line
B—Hydraulic Line E—Hydraulic Line
C—Hydraulic Pump F— Screws (3 used)
LS87647,000026B -19-24MAR16-1/1
TM804919 (23JAN17) 70C-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=931
Valve Block
Disassemble, Repair, and Assemble Priority
Valve 1
IMPORTANT: Only tighten or loosen valve components
by hand using a torque wrench. Never use power
tools (for example, a pneumatic impact wrench).
LX1042830 —UN—22FEB07
A—Fitting G—Backup Ring L— Priority Valve 1 Q—O-Ring
B—Cap H—O-Ring M—O-Ring R—Fitting
C—Test Port I— Pressure Limiting Valve N—O-Ring S—Threaded Pin
D—O-Ring J— Backup Ring O—Backup Ring T— O-Ring
E—Valve Housing K—O-Ring P—Backup Ring U—Fitting
F— O-Ring
1. Remove the priority valve 1. (See Remove Priority Specification
Valve 1 in this Group.) Pressure Limiting
2. Remove and disassemble all parts. Valve—Torque....................................................................... 35—40 N·m
(26—29 lb·ft)
3. Clean and inspect them for wear or damage and
replace as necessary. • Tighten the priority valve 1 (L) to specification:
Specification
4. Assemble and install all parts, observing the following: Priority Valve 1—Torque........................................................ 45—50 N·m
• Tighten the pressure limiting valve (I) to specification: (33—37 lb·ft)
Continued on next page LS87647,000026D -19-24MAR16-1/2
TM804919 (23JAN17) 70C-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=932
Valve Block
5. Tighten threaded pin (S) to specification: Specification
Threaded Pin—Torque.............................................................. 5—6 N·m
(3.7—4.4 lb·ft)
LS87647,000026D -19-24MAR16-2/2
Install Priority Valve 1
1. Install new O-rings (A) on the priority valve 1.
A—O-rings
LX1046726 —UN—29NOV12
LS87647,000026C -19-14APR16-1/2
2. Install the priority valve 1 (A) and screws (F) on the
hydraulic pump (C).
3. Connect the hydraulic lines (B), (D), and (E).
A—Priority Valve 1 D—Hydraulic Line
LX1046724 —UN—16OCT08
B—Hydraulic Line E—Hydraulic Line
C—Hydraulic Pump F— Screws (3 used)
LS87647,000026C -19-14APR16-2/2
Remove Priority Valve 3
1. Remove the selective control valves (A). (See Remove
Selective Control Valves (SCV) in this Section, Group
25.)
CQ283076 —UN—11SEP09
2. Remove the hitch valve (B).(See Remove Hitch Valve
in this Group.)
A—Selective Control Valves B—Hitch Valve
Continued on next page LS87647,000026E -19-08APR16-1/6
TM804919 (23JAN17) 70C-15-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=933
Valve Block
3. Disconnect the hydraulic hose (A).
NOTE: Collect the oil as it comes out.
NOTE: Seal the open end.
CQ283077 —UN—11SEP09
A—Hydraulic Hose
LS87647,000026E -19-08APR16-2/6
4. Disconnect the hydraulic hoses (A) and (B).
NOTE: Collect the oil as it comes out.
NOTE: Seal the open end.
BM010850 —UN—08APR16
5. Remove the trailer connector bracket (A).
6. Remove the dual-line brakes bracket (D).
A—Trailer Connector Bracket C—Hydraulic Hose
B—Hydraulic Hose D—Dual-Line Brakes Bracket
LS87647,000026E -19-08APR16-3/6
7. Remove the retaining clips (B) and disconnect the
hydraulic hose (A).
NOTE: Collect the oil as it comes out.
NOTE: Seal the open end.
CQ283075 —UN—03SEP09
A—Hydraulic Hose B—Retaining Clip
Continued on next page LS87647,000026E -19-08APR16-4/6
TM804919 (23JAN17) 70C-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=934
Valve Block
8. Remove the nuts (A).
9. Remove the priority valve 3 using a suitable hoist.
10. Remove the priority valve 2:
LX1047495 —UN—12NOV08
A—Nuts
LS87647,000026E -19-08APR16-5/6
a. For 6170J and 6190J tractors, remove the screws
(A) and remove the priority valve 2 (C).
b. For 6210J tractors, remove the screws (A) and
remove the priority valve (B).
CQ297142 —UN—09APR14
A—Screws (4 used) C—Priority Valve 2 (6170J and
B—Priority Valve 2 (6210J 6190J Tractors)
Tractors)
6170J and 6190J Tractors
CQ283078 —UN—11SEP09
6210J Tractors
LS87647,000026E -19-08APR16-6/6
TM804919 (23JAN17) 70C-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=935
Valve Block
Disassemble, Repair, and Assemble Priority
Valve 3
IMPORTANT: Only loosen or tighten the valves by
hand using a torque wrench. Never use power
tools (for example, a pneumatic impact wrench).
CQ283079 —UN—11SEP09
1— Fitting (Load Sense Pressure 8— Backup Ring 18— Protective Cap 26— O-ring
to Hydraulic Pump) 9— O-ring 19— Pressure Limiting Valve 27— Backup Ring
2— O-ring 10— O-ring 20— O-ring 28— O-ring
3— Housing 11— Plug 21— Backup Ring 29— O-ring
4— Shuttle Valve 12— O-ring 22— O-ring 30— Backup Ring
5— O-ring 13— Quick Coupler 23— Priority Valve 3 31— Test Port
6— Backup Ring 14— Plug 24— O-ring 32— Nut
7— O-ring 15— O-ring 25— Backup Ring
16— Shuttle Valve
17— Test Port
1. Remove the priority valve 3. (See Remove Priority
Valve 3 in this Group.) Continued on next page LS87647,0000270 -19-08APR16-1/2
TM804919 (23JAN17) 70C-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=936
Valve Block
2. Remove the various parts, clean, and inspect them for • Tighten the shuttle valves (4) and (16) to
wear or damage and replace as necessary. specification:
Specification
3. To assemble the priority valve 3, follow the procedure Shuttle Valves—Torque......................................................... 35—40 N·m
in reverse order, observing the following: (26—29 lb·ft)
• Replace all O-rings. Coat the O-rings with hydraulic • Tighten the pressure limiting valve (19) to
oil before installing them. specification:
• Tighten the priority valve 3 to specification:
Specification
Specification Pressure Limiting
Priority Valve 3—Torque.................................................... 158—182 N·m Valve—Torque....................................................................... 35—40 N·m
(117—134 lb·ft) (26—29 lb·ft)
LS87647,0000270 -19-08APR16-2/2
Install Priority Valve 3
1. Install the O-rings (A).
A—O-rings
LX1047497 —UN—12NOV08
LS87647,000026F -19-08APR16-1/6
2. Install the priority valve 2 (B) or (C) according to the
tractor model.
A—Screws (4 used) C—Priority Valve 2 (6170J and
B—Priority Valve 2 (6210J 6190J Tractors)
Tractors)
CQ297142 —UN—09APR14
6170J and 6190J Tractors
CQ283078 —UN—11SEP09
6210J Tractors
Continued on next page LS87647,000026F -19-08APR16-2/6
TM804919 (23JAN17) 70C-15-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=937
Valve Block
3. Install the priority valve 3. Tighten the priority valve 3
nuts (A) to specification:
Specification
Priority Valve 3
Nuts—Torque................................................................................90 N·m
LX1047495 —UN—12NOV08
(66 lb·ft)
A—Priority Valve 3 Nuts
LS87647,000026F -19-08APR16-3/6
4. Connect the hydraulic hose (A).
IMPORTANT: Replace the retaining clip each time an
oil hose with a quick coupler is disconnected.
Once the clip is installed, check that it is seated
correctly. The bent ends of the clip must touch
CQ283075 —UN—03SEP09
each other. Otherwise the coupler comes adrift.
A—Hydraulic Hose B—Retaining Clip
LS87647,000026F -19-08APR16-4/6
5. Install the hydraulic hose (A). Crosswise tighten the
pressure line screws (D) in two stages to specification:
Specification
Pressure Line
Screws—Initial Torque...................................................................50 N·m
LX1047499 —UN—12NOV08
(37 lb·ft)
Pressure Line
Screws—Final Torque........................................................... 63—77 N·m
(47—58 lb·ft)
6. Connect the hydraulic hose (B).
A—Hydraulic Hose D—Pressure Line Screws (4
B—Hydraulic Hose used)
C—Bracket E—O-ring
Continued on next page LS87647,000026F -19-08APR16-5/6
TM804919 (23JAN17) 70C-15-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=938
Valve Block
7. Connect the hydraulic hose (A).
8. Install the hitch valve. (See Install Hitch Valve in this
Group.)
9. Install the selective control valves. (See Install
Selective Control Valves (SCV) in this Section, Group
CQ283077 —UN—11SEP09
25.)
10. Check the oil pressures in the hydraulic system. Refer
to Diagnostic Technical Manual.
11. Check the hydraulic system for leaks and make sure
that it operates correctly.
A—Hydraulic Hose
LS87647,000026F -19-08APR16-6/6
TM804919 (23JAN17) 70C-15-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=939
Valve Block
TM804919 (23JAN17) 70C-15-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=940
Group 20
Rockshaft
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Other Materials
Number Name Use
L102219 (U.S.) Anti-Corrosion Grease Installing Draft Pins
L64500 (U.S.) Loctite® 574 Sealant Seal differential housing covers.
Loctite is a trademark of Henkel Corporation
LS87647,00002AA -19-18APR16-1/1
Specifications
Item Measurement Specification
Position Sensor
Toothed Segment Screws Torque 10 N·m
(7.5 lb·ft)
Position Sensor Screws Torque 5 N·m
(3.7 lb·ft)
Rockshaft
Lift Arms Screws Torque 115 N·m
(85 lb·ft)
Draft Link Support
Differential Cover Screws Torque 35—105 N·m
(26—77 lb·ft)
LS87647,00002AB -19-06APR16-1/1
TM804919 (23JAN17) 70C-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=941
Rockshaft
Position Sensor and Toothed Segment—Exploded View
LX1018847 —UN—27NOV97
A—Rockshaft D—O-Ring G—Position Sensor Screws (4
B—Toothed Segment E—Position Sensor used)
C—Toothed Segment Screws (2 F— Washer (4 used) H—Cover
used)
LS87647,00001BF -19-04APR16-1/1
Remove and Install Position Sensor and
Toothed Segment
Remove Position Sensor and Toothed Segment
1. Carefully clean the area around the position sensor (A).
LX1038138 —UN—26JUN06
2. Remove the cover (B) and disconnect the position
sensor cable.
3. Remove the position sensor screws (C) and remove
the position sensor (A).
A—Position Sensor C—Position Sensor Screws (4
B—Cover used)
LS87647,00001C1 -19-09APR16-1/5
4. Remove the toothed segment screws (A) and remove
the toothed segment (B).
A—Toothed Segment Screws B—Toothed Segment
(2 used)
LX1041291 —UN—13JUL06
Continued on next page LS87647,00001C1 -19-09APR16-2/5
TM804919 (23JAN17) 70C-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=942
Rockshaft
Install Position Sensor and Toothed Segment
1. Install the toothed segment as shown.
IMPORTANT: Collar on toothed segment must
be on the left-hand side.
LX000511 —UN—25OCT94
2. Install the toothed segment screws (A). Tighten to
specification:
Specification
Toothed Segment
Screws—Torque............................................................................10 N·m
(7.5 lb·ft)
A—Toothed Segment Screws
(2 used)
LS87647,00001C1 -19-09APR16-3/5
3. Low the rockshaft (A) to the lowest possible position.
4. Install the O-ring in the position sensor housing.
5. Install the position sensor on the bearing block. Check
if it is aligned.
LX000567 —UN—25OCT94
6. Install position sensor screws (B). Tighten to
specification:
Specification
Position Sensor
Screws—Torque..............................................................................5 N·m
(3.7 lb·ft)
7. Reconnect the sensor cable. A—Rockshaft B—Position Sensor Screws (4
used)
Continued on next page LS87647,00001C1 -19-09APR16-4/5
TM804919 (23JAN17) 70C-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=943
Rockshaft
8. Install the cover (B) on the position sensor (A). Press
to snap cover into place.
9. Mount cables through the cable guide (C).
IMPORTANT: Ensure that cables are not bent
LX1026694 —UN—20JUL01
or obstructed.
10. Check the position sensor. Refer to Diagnostic
Technical Manual.
11. Calibrate the rockshaft. Refer to Diagnostic Technical
Manual.
A—Position Sensor C—Cable Guide
B—Cover
LX1026695 —UN—20JUL01
LS87647,00001C1 -19-09APR16-5/5
TM804919 (23JAN17) 70C-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=944
Rockshaft
Rockshaft—Exploded View
LX000504 —UN—24OCT94
A—Bearing Block E—Locking Ring (2 used) H—Lift Arm Screws (2 used) K—Position Sensor
B—Bushing F— Lift Arm I— Screws (8 used) L— Spring Pin (2 used)
C—Rockshaft G—Washer (2 used) J— Washer (8 used)
D—Seal (2 used)
LS87647,00001C0 -19-09APR16-1/1
TM804919 (23JAN17) 70C-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=945
Rockshaft
Remove and Install Rockshaft
Remove Rockshaft
1. Remove the position sensor (A) and toothed segment.
(See Remove and Install Position Sensor and Toothed
BM010711 —UN—30JAN16
Segment in this Group.)
2. Remove the upper pins (B) from the lift arms and lift
cylinders.
3. Remove the lift arms screws (C).
4. Mark the position of lift arms in relation to the rockshaft
and remove the lift arms.
5. Remove the rockshaft.
A—Position Sensor C—Lift Arms Screws (2 used)
NOTE: To remove only the bearing bushings, push the B—Upper Pins (4 used)
rockshaft to the opposite side until bushings are free.
LS87647,00001C2 -19-09APR16-1/6
6. Remove the locking ring (B) and seal (A).
A—Seal (2 used) B—Locking Ring (2 used)
LX000509 —UN—25OCT94
LS87647,00001C2 -19-09APR16-2/6
7. Remove the bushing (A).
A—Bushings (2 used)
LX000508 —UN—25OCT94
Continued on next page LS87647,00001C2 -19-09APR16-3/6
TM804919 (23JAN17) 70C-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=946
Rockshaft
Install Rockshaft
1. Install the new bushings (A) with groove pointing
downward.
2. Coat the inner part of bushings (A) with grease.
LX000508 —UN—25OCT94
A—Bushings (2 used)
LS87647,00001C2 -19-09APR16-4/6
3. Install a new seal (A) at 5 mm (0.2 in) from outer edge
of the bearings block with sealing lip pointing outward.
4. Coat the sealing lip with grease.
5. Install a new locking ring (B).
LX000509 —UN—25OCT94
6. Insert the rockshaft and apply grease on the teeth.
7. Position the lift arms on rockshaft.
A—Seal (2 used) B—Locking Ring (2 used)
LS87647,00001C2 -19-09APR16-5/6
8. Install the lift arms screws (A). Tighten to specification:
Specification
Lift Arms
Screws—Torque.......................................................................... 115 N·m
(85 lb·ft)
LX000510 —UN—25OCT94
9. Install the lift cylinders and lift links.
10. Install the position sensor and toothed segment. (See
Remove and Install Position Sensor and Toothed
Segment in this Group.)
11. Lubricate the rockshaft bearings via grease fittings.
A—Lift Arms Screws (2 used)
LS87647,00001C2 -19-09APR16-6/6
TM804919 (23JAN17) 70C-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=947
Rockshaft
Remove Lift Cylinders
1. Low the rockshaft to the lowest possible position.
2. Remove the rockshaft position sensor. (See Remove
and Remove and Install Position Sensor and Toothed
Segment in this Group.)
LX000569 —UN—25OCT94
3. Disconnect the hydraulic hose (B).
IMPORTANT: Seal the open end.
NOTE: Collect the oil as it comes out.
4. Remove the pins (A).
5. Remove the lift cylinder. A—Pins (2 used) B—Hydraulic Hose
LS87647,00001C3 -19-27APR16-1/1
Repair Weber Lift Cylinders
1. Remove the lift cylinder. (See Remove Lift Cylinders
in this Group.)
2. Replace the bearing:
LX1024072 —UN—22FEB00
a. Remove the snap ring (B).
b. Press out the bearing cup (A).
c. Install the new bearing with its groove in straight
angles with the cylinder center line.
A—Bearing Cup B—Snap Ring
Continued on next page LS87647,00001C5 -19-09APR16-1/4
TM804919 (23JAN17) 70C-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=948
Rockshaft
3. Remove the piston rod:
a. Snap out one end of the snap ring (A) using a screw
driver and press collar.
b. Remove the snap ring by turning the piston rod.
LX1024073 —UN—22FEB00
c. Remove the piston rod.
A—Snap Ring
L115387 —UN—18OCT94
LS87647,00001C5 -19-09APR16-2/4
4. Replace the seals:
a. Remove all parts.
b. Install new bushings (B) and (D) with chamfers
pointing to snap rings (E).
LX009518 —UN—25OCT94
c. Install a new sealing ring (C) with sealing lip pointing
inward.
A—Wiper Seal D—Bushing
B—Bushing E—Snap Ring
C—Sealing Ring
Continued on next page LS87647,00001C5 -19-09APR16-3/4
TM804919 (23JAN17) 70C-20-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=949
Rockshaft
5. Install the piston rod:
a. Install the snap ring and piston rod into the cylinder.
b. To press the snap ring to the cylinder base, use the
piston rod.
c. Press one end of the snap ring over collar. Turn
L115388 —UN—18OCT94
piston rod until snap ring locks into the piston rod
groove.
6. Install the lift cylinders. (See Install Lift Cylinders in
this Group.)
LS87647,00001C5 -19-09APR16-4/4
Install Lift Cylinders
1. Position the lift cylinders and install the pins (A) with
holes pointing outward.
2. Secure the pins (A) with cotter pins.
LX000569 —UN—25OCT94
3. Connect the hydraulic hose (B).
IMPORTANT: Make sure that the hydraulic hose does
not suffer friction from other parts.
4. Lubricate the lift cylinder bearings via grease fittings.
A—Pins B—Hydraulic Hose
LS87647,00001C7 -19-09APR16-1/1
TM804919 (23JAN17) 70C-20-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=950
Rockshaft
Draft Sensor and Draft Link Support—Exploded View
LX012965 —UN—14FEB96
1— Backup Ring 6— Bracket 12— Cable Strap 18— Cover
2— Seal Ring 7— Pin 13— Bushing 19— Screws (10 used)
3— Snap Ring 8— Retaining Plate 14— Guide
4— Bushing 9— Leaf Spring 15— Pin
5— Draft Link Bearing Support 10— Clamp 16— Cover
11— Draft Sensor 17— Screws (2 used)
LS87647,00002A8 -19-07APR16-1/1
TM804919 (23JAN17) 70C-20-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=951
Rockshaft
Remove and Install Draft Link Support
1. Remove the drawbar.
2. Remove the draft link.
NOTE: If equipped, remove the swinging drawbar
LX012974 —UN—19JAN96
or the hydraulic pick-up hitch.
3. Remove the covers (A) and (B).
A—Cover B—Cover
LS87647,00002A9 -19-07APR16-1/4
4. Remove the pin (A).
5. Remove the clamp (B) and the draft sensor (C).
A—Pin C—Draft Sensor
B—Clamp
LX012975 —UN—19JAN96
Continued on next page LS87647,00002A9 -19-07APR16-2/4
TM804919 (23JAN17) 70C-20-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=952
Rockshaft
6. Pry the leaf spring (A) out of the two brackets.
CAUTION: The leaf spring is under tension.
7. Bend the two retaining plates (C) downwards and pull
pins (B) out of the shaft. Remove the brackets (D).
LX012977 —UN—19JAN96
A—Leaf Spring C—Retaining Plate
B—Pins (2 used) D—Brackets
LX012980 —UN—19JAN96
LS87647,00002A9 -19-07APR16-3/4
8. Remove the draft link support (A).
9. Remove the backup ring (C) and seal ring (B).
10. To install the draft link support, follow the procedure in
reverse order, observing the following:
LX012976 —UN—19JAN96
• To secure the pins at the brackets, bend the retaining
plates over them.
• Make sure that the leaf spring is correctly seated
on brackets.
• Check and adjust the draft sensor. Refer to
Diagnostic Technical Manual.
• Remove all the old sealant of the differential housing
covers. Apply Loctite® 574 sealant to differential
covers (L64500).
• Tighten the differential cover screws to specification: A—Draft Link Support
B—Seal Ring
C—Backup Ring
Specification
Differential Cover
Screws—Torque.................................................................. 35—105 N·m
(26—77 lb·ft)
Loctite is a trademark of Henkel Corporation
LS87647,00002A9 -19-07APR16-4/4
TM804919 (23JAN17) 70C-20-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=953
Rockshaft
TM804919 (23JAN17) 70C-20-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=954
Group 25
Selective Control Valves and Couplers
Specifications
Item Measurement Specification
100 Series Selective Control
Valve
Detent Housing Socket Screws Torque 10 N·m
(7.4 lb·ft)
Flange Socket Screws Torque 10 N·m
(7.4 lb·ft)
Inlet Check Valve Spring Free Length 21.4 mm
(0.84 in)
Inlet Check Valve Plug Torque 55 N·m
(41 lb·ft)
450 Series Selective Control
Valve
Detent Housing Socket Screws Torque 10 N·m
(7.4 lb·ft)
Flow Control Valve on SCV Torque 55 N·m
(41 lb·ft)
Cable Adapter Torque 10 N·m
(7.4 lb·ft)
Check Valves Plug Torque 55 N·m
(41 lb·ft)
Pressure Compensator Plug Torque 55 N·m
(41 lb·ft)
Selective Control Valves
End Plate Nuts Torque 14—24 N·m
(10—18 lb·ft)
Lift Arm Screw Torque 115 N·m
(85 lb·ft)
Sleeve Torque 25—35 N·m
(18.3—25.7 lb·ft)
Lock Nut Torque 25—35 N·m
(18.3—25.7 lb·ft)
Couplers
Coupler to SCV Torque 65 N·m
(48 lb·ft)
GB52027,0000C59 -19-26DEC16-1/1
TM804919 (23JAN17) 70C-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=955
Selective Control Valves and Couplers
Selective Control Valves (SCVs) and Couplers Repair Instructions
CAUTION: Besides the safety measures Replace all seals, O-rings and back-up rings.
mentioned below, also comply with the safety
Check springs for signs of wear, damage or deformation.
measure given at the beginning of this manual.
(See “Safety Measures” in Section 05 Group 05). If necessary, use a 280 grain whetstone to rub impurities
off surfaces.
CAUTION: During tests that involve running the Clean all components in a clean detergent, and dry them
engine, always engage the park lock. with compressed air. Also clean the oil passages with
compressed air. Do not use shop towels to dry parts.
CAUTION: High pressure may be present at Apply clean hydraulic oil to all internal parts before
any of the hydraulic connections. Avoid injury assembling them.
from high-pressure oil by relieving system
pressure before disconnecting the hydraulic The valves must NOT jam in the housing bores.
lines, fittings or connections. The following, together with other information, can be
found in the Part 1 of the Repair Manual, Section 10,
CAUTION: If tests are to be carried out on Group 05 under “Specifications”.
moving parts (e.g. hitch, front hitch, front loader, • For all capacities, see “Capacities”.
front-wheel drive axle with TLS, hydraulically • For different types of oil, see “Transmission and
suspended cab, hydraulic cylinders etc.), be Hydraulic Oil”.
aware of the potential for accidents. Never work • For grease, see “Grease”.
within the operating range of moving parts. • For general information on tightening torques, see
“Unified Inch Bolt and Cap Screw Torque Values”.
Absolute cleanliness is essential when working on • For general information on tightening torques, see
hydraulic components. Clean the area around the valves “Metric Bolt and Cap Screw Torque Values”.
thoroughly before removing or servicing components. • For general information on tightening torques, see
“Torques for Inch Fittings used in the Hydraulic System”.
The selective control valve must be marked and installed • For general information on tightening torques, see
in the original position from which it was removed. “Torques for Metric Fittings used in the Hydraulic
System”.
SCV and valve components must be held with a holding
fixture using BRASS jaws. Valve components are critically
machined and can be easily damaged.
GB52027,0000CDC -19-10DEC12-1/1
TM804919 (23JAN17) 70C-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=956
Selective Control Valves and Couplers
Remove Selective Control Valves (SCV)
1. Disconnect the bowden cables (A).
NOTE: Identify and mark the bowden cables before
disconnecting them.
BM010846 —UN—07APR16
2. Place a suitable container under the selective control
valves.
3. Remove the nuts (B) and remove the cover (C).
4. Remove the lift arm screw (E) and slide the lift arm
slightly towards the outside.
IMPORTANT: Do not remove the rockshaft. Doing
so damage the position sensor.
5. Remove the selective control valves (D).
NOTE: Collect the oil as it comes out.
BM010847 —UN—07APR16
A—Bowden Cables D—Selective Control Valves
B—Nuts (3 used) E—Lift Arm Screw
C—End Cover
LS87647,00002AC -19-07APR16-1/1
TM804919 (23JAN17) 70C-25-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=957
Selective Control Valves and Couplers
Recondition the Selective Control Valves (M-SCVs 100)
LX1046709 —UN—14OCT08
1— Detent housing 5— Inlet check valve 9— O-ring 15— Retaining clip
2— Hex. socket screw (2 used) 6— O-ring 10— Flange 16— Check valve (LS pressure)
3— Grooved ring 7— Plug 11— O-ring
4— Housing 8— Hex. socket screw (2 used) 12— Spool
13— Sleeve
14— Ball
CAUTION: Comply with the general instructions on Disassemble the SCV
safety and repair, see “Recondition the Selective
1. Remove the various parts, clean and inspect them for
Control Valves (SCVs) and Couplers - General
wear or damage and replace as necessary. Also check
Instructions on Safety and Repair” in this Group.
the valve seats and bores in housings for damage.
NOTE: Remove the SCVs, see Remove the Selective If there is damage on:
Control Valves (SCVs), in this Group.
Continued on next page GB52027,0000CDE -19-09OCT09-1/3
TM804919 (23JAN17) 70C-25-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=958
Selective Control Valves and Couplers
• Check valve (5), housing (4) or spool (12): the entire • Detent housing (1):the entire detent housing
SCV assembly must be replaced. assembly must be replaced.
Continued on next page GB52027,0000CDE -19-09OCT09-2/3
TM804919 (23JAN17) 70C-25-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=959
Selective Control Valves and Couplers
2. Remove the detent housing.
NOTE: While removing, make sure that the detented shaft
does not snap back into the detent housing.
a. Remove hex. socket screws from detent housing.
b. Insert a screwdriver in the groove for the control
cable to secure spool (12) against axial movement.
LX1046710 —UN—25AUG08
c. Pull detent housing (1) a little away from valve
housing (4).
d. Move sleeve (13) to valve housing (4).
e. Use a spanner wrench (size 22 mm) to push the
detent housing (1) further away from the valve
housing (4), across the first detent (retracting
cylinder) and the second detent (float position) into
the third detent (mounting position).
f. Pull out detent housing (1) and spool (12) a little, so
that detented shaft can be disengaged.
Assemble Selective Control Valves (SCVs)
1. When assembling, note the following points.
2. Apply clean hydraulic oil to all internal parts.
LX1046711 —UN—25AUG08
3. The valves must NOT jam in the housing bores.
NOTE: Install the spool first and then the grooved rings,
otherwise the grooved rings could get damaged.
4. Install spool (12) with the 3 lubricating grooves (see
arrow) at the end of the spool facing towards detent
housing.
5. Install grooved rings (3) with the seal lips towards the
housing. Specification
Flange, hex. socket
6. Install detent housing (1).
screws—Torque.............................................................................10 N·m
a. Position sleeve (13). 7.4 lb-ft
NOTE: When installing a new detent housing, push out the 8. Position inlet check valve (5) with spring inside the
transport lock of the detented shaft during assembly. housing.
Specification
b. Engage the detented shaft in spool (12), making Inlet check valve,
sure to pull the spool only far enough out of valve spring—Free length.................................................................... 21.4 mm
housing (4) to engage the detented shaft. 0.84 in.
c. From the rear, push the detent housing from the 9. Install plug (7) with O-ring (6).
mounting position against valve housing (4) into
neutral position. Specification
Inlet check valve
d. Install hex. socket screws (2). plug—Torque.................................................................................55 N·m
Specification 41 lb-ft
Detent housing, hex. 10. Install ball (14) and retaining clip (15). Push the
socket screws—Torque.................................................................10 N·m retaining clip all the way in.
7.4 lb-ft
11. Install the SCV, see Install the Selective Control Valves
7. Install flange (10) with O-ring (11) and hex. socket (SCVs) in this Group.
screws (8).
GB52027,0000CDE -19-09OCT09-3/3
TM804919 (23JAN17) 70C-25-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=960
Selective Control Valves and Couplers
Recondition the Selective Control Valves (M-SCVs 450)
CQ297054 —UN—22JAN14
1— Selector Knob 5— O-ring 12— Plug 18— Cable adapter kit
2— Detent housing 6— O-ring 13— O-ring 19— Screw (2 used)
3— Hex socket screw (2 used) 7— O-ring 14— Compression Spring
4— Set screw (automatic detent 8— O-ring 15— Pressure Compensator
release) 9— Flow Control Valve 16— Spool
10— Housing 17— Seal kit
11— Plug with Check Valve
CAUTION: Comply with the general instructions on 4. The valves must NOT jam in the housing bores.
safety and repair, see “Recondition the selective
5. Install detent housing (2).
control valves (SCVs) and Couplers - general
instructions on safety and repair” in this group. a. Position O-rings (5 through 8) on the detent housing.
NOTE: Remove the SCVs, see “Remove the Selective b. Align the detent housing; the bores on the detent
Control Valves SCVs”, in this group. housing and on valve housing (10) must match.
c. Engage the detented shaft in spool (16), making
1. Remove the various parts, clean and inspect them for sure to pull the spool only far enough out of valve
wear or damage and replace as necessary. Also check housing (10) to engage the detented shaft.
the valve seats and bores in housing (10) for damage.
d. Install hex. socket screws (3).
If there is damage on:
Specification
Pressure compensator (15), housing (10) or spool Detent housing, hex.
(16): the entire SCV assembly must be replaced. socket screws—Torque.................................................................10 N·m
(7.4 lb.-ft.)
Detent housing (2) or flow control valve (9): both parts
must be replaced as assemblies. 6. Align the two of adjusting knob (1) with the grooves on
2. When assembling, note the following points. the detent housing and put on the adjusting knob.
3. Apply clean hydraulic oil to all internal parts before 7. Install flow control valve (9).
assembling them. a. Unscrew the spindle with the knob all the way to
the left stop.
Continued on next page JG50163,000016E -19-21JAN14-1/2
TM804919 (23JAN17) 70C-25-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=961
Selective Control Valves and Couplers
b. Screw the flow control valve freely into valve housing 10. Install Plug with check valves (11).
(10) by hand until it reaches its final position.
Specification
c. Tighten the flow control valve. Plugs—Torque...............................................................................55 N·m
(41 lb.-ft.)
Specification
Flow control valve on 11. Install plug (12), O-ring (13), Compression Spring (14)
SCV—Torque................................................................................55 N·m and Pressure compensator (15) in housing (10).
(41 lb.-ft.)
Specification
8. Install seal kit (17) Plug —Torque................................................................................55 N·m
(41 lb.-ft.)
9. Install cable adapter kit (180 and hex screw (19).
12. Install the SCV, see “Install the Selective Control Valve
Specification
(SCVs)” in this Group.
Cable adapter—Torque.................................................................10 N·m
(7.4 lb.-ft.)
JG50163,000016E -19-21JAN14-2/2
Install Selective Control Valves (SCV)
1. Check that the O-rings between the hitch valve (D)
and priority control valve 3 (E) are positioned correctly.
2. Coat new O-rings (A), (B), and (C) with grease and
LX1041280 —UN—14JUL06
install them on the hitch valve (D).
A—O-ring (Pressure Passage) D—Hitch Valve
B—O-ring (Return Passage) E—Priority Control Valve 3
C—O-ring (Load Sense
Pressure Passage)
LS87647,00002AD -19-07APR16-1/5
3. Install the selective control valve (D).
4. Coat new O-rings (A), (B), and (C) with grease and
install them on the selective control valve (D).
A—O-ring (Pressure Passage) C—O-ring (Load Sense
LX1041281 —UN—13JUL06
B—O-ring (Return Passage) Pressure Passage)
D—Selective Control Valve
Continued on next page LS87647,00002AD -19-07APR16-2/5
TM804919 (23JAN17) 70C-25-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=962
Selective Control Valves and Couplers
5. Install the selective control valve (D).
6. Coat new O-rings (A), (B), and (C) with grease and
install them on the selective control valve (D).
A—O-ring (Pressure Passage) C—O-ring (Load Sense
LX1041282 —UN—13JUL06
B—O-ring (Return Passage) Pressure Passage)
D—Selective Control Valve
LS87647,00002AD -19-07APR16-3/5
7. Position the end plate and install the end plate nuts (A).
8. Tighten the end plate nuts (A) evenly in the following
sequence: bottom front, top and bottom rear (seen in
direction of travel).
LX1041283 —UN—13JUL06
Specification
End Plate Nuts—Torque........................................................ 14—24 N·m
(10—18 lb·ft)
9. Carefully slide the lift arm back and install the lift arm
screw (B). Tighten the lift arm screw (B) to specification:
Specification
Lift Arm Screw—Torque.............................................................. 115 N·m
(85 lb·ft)
IMPORTANT: Do not move the rockshaft. Doing A—End Plate Nuts (3 used) B—Lift Arm Screw
so damage the position sensor.
10. Connect the bowden cables.
Continued on next page LS87647,00002AD -19-07APR16-4/5
TM804919 (23JAN17) 70C-25-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=963
Selective Control Valves and Couplers
a. Position the O-ring (E) on flange (D) of the selective
control valve.
b. Engage the bowden cable (I) in spool (A).
c. Install the sleeve (F).
Specification
Sleeve—Torque..................................................................... 25—35 N·m
(18.3—25.7 lb·ft)
d. Tighten locknut (H).
Specification
Lock Nut—Torque.................................................................. 25—35 N·m
(18.3—25.7 lb·ft)
11. Check the selective control valves for leaks and
LX1041284 —UN—17AUG06
correct operation.
A—Spool F— Sleeve
B—Grooved Ring G—O-ring
C—O-ring H—Lock Nut
D—Flange I— Bowden Cable
E—O-ring
LX1041285 —UN—13JUL06
LS87647,00002AD -19-07APR16-5/5
TM804919 (23JAN17) 70C-25-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=964
Selective Control Valves and Couplers
TM804919 (23JAN17) 70C-25-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=965
Selective Control Valves and Couplers
Selective Control Valves (SCVs) - Reconditioning the Couplers
LX1041294 —UN—27SEP06
A—Back-up ring C—O-ring E—Snap ring H—Sliding collar
B—O-ring D—Leakage ring F— O-ring
G—O-ring
DeLuxe coupler NOTE: Make sure backup ring (A) with asymmetrical
NOTE: If housing or other coupler parts are damaged (with shape is correctly installed, see detail drawing.
the exception of the outer back-up and seal rings) the
coupler must be replaced as a complete assembly. 4. Before installation apply a light coating of grease to
back-up and seal rings.
NOTE: Observe the utmost cleanliness and 5. Attach coupler to SCV and check that it operates
install accurately. correctly and does not leak.
1. Remove components (A) to (H) as required. Specification
Coupler to
2. Clean all parts, inspect them for wear or damage and SCV—Torque................................................................................65 N·m
replace as necessary. 48 lb-ft
3. Thoroughly clean the grooves for the seal rings.
LX24603,00004DB -19-21FEB07-1/1
TM804919 (23JAN17) 70C-25-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=966
Group 30
Monitoring Systems
Replace Draft Sensor (B041) — 6150J, 6170J,
6190J, and 6210J Tractors
1. Remove the screws (A) and the cover (C).
2. Disconnect the connector (B).
BM010822 —UN—23MAR16
A—Screws (2 used) C—Cover
B—Connector
LS87647,0000265 -19-16APR16-1/2
3. Remove the differential housing cover (A).
4. Remove the clamp (B).
5. Replace the draft sensor (C).
6. To install the draft sensor, follow the procedure in
BM010848 —UN—09APR16
reverse order.
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
A—Differential Housing Cover C—Draft Sensor
B—Clamp
BM010849 —UN—07APR16
LS87647,0000265 -19-16APR16-2/2
TM804919 (23JAN17) 70C-30-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=967
Monitoring Systems
Replace Rockshaft Position Sensor (B021)
CAUTION: Comply with safety instructions.
The rockshaft position sensor is at the rear of rockshaft.
LX010728 —UN—10APR96
1. Remove protective cover (B).
2. Disconnect electric cable.
3. Replace rockshaft position sensor (A).
4. Connect electric cable.
5. Reinstall protective cover (B).
IMPORTANT: Check the Basic Control Unit (BCU)
for diagnostic trouble codes. Refer to
Diagnostic Technical Manual.
TS95756,0000167 -19-04MAR16-1/1
TM804919 (23JAN17) 70C-30-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=968
Section 80
Miscellaneous
Contents
Page
Group 05—Remove and Install Components
Special Tools ................................................. 80-05-1
Specifications ................................................ 80-05-1
Remove and Install Hood .............................. 80-05-2
Remove and Install Main
Frame—6135J Tractors............................. 80-05-2
Remove and Install Main
Frame—6150J, 6170J, 6190J,
and 6210J Tractors.................................... 80-05-6
Remove and Install Front
Axle—Standard Front Axle ...................... 80-05-11
Remove and Install Front
Axle—John Deere 3 Meters
Front Axle ................................................ 80-05-14
Group 10—Main Frame
Special Tools ................................................. 80-10-1
Specifications ................................................ 80-10-1
Repair Main Frame........................................ 80-10-2
Group 15—Front Wheels, Rear Wheels, and Fenders
Special Tools ................................................. 80-15-1
Specifications ................................................ 80-15-2
Install and Remove Front
Fenders ..................................................... 80-15-3
Remove and Install Front and Rear
Wheels....................................................... 80-15-6
Reconditioning Front and Rear
Wheels..................................................... 80-15-10
Service Heavy-Duty Wheel
Clamps .................................................... 80-15-14
Group 20—Center Link Bracket and
Swinging Drawbar
Specifications ................................................ 80-20-1
Check Swinging Drawbar Wear..................... 80-20-2
Remove and Install Center Link
Bracket ...................................................... 80-20-3
Repair Swinging Drawbar—6135J
Tractors...................................................... 80-20-4
Repair Swinging Drawbar—6150J,
6170J, 6190J, 6210J Tractors ................... 80-20-5
Repair Drawbar with Ball
Pin—6170J, 6190J, and 6210J
Tractors...................................................... 80-20-7
Adjust Hammer Strap .................................... 80-20-8
Group 25—Monitoring Systems
Replace Wheel Speed Sensor
(B009)........................................................ 80-25-1
Replace Wheel Angle Sensor
(WAS) (B139) ............................................ 80-25-1
TM804919 (23JAN17) 80-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 80-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Remove and Install Components
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
Main Frame—6135J Tractors
Differential Housing Dowel Pins Torque 500 N·m
(365·ft)
Crossbar Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Front Axle Support Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Engine Support Screws Torque 100 N·m
(74 lb·ft)
Cab Screws Torque 240 N·m
(175 N·m)
Main Frame—6150J, 6170J,
6190J, and 6210J Tractors
Differential Housing Screws Torque 525 N·m
(385 lb·ft)
Engine Support Screws Torque 100 N·m
(74 lb·ft)
Front Axle Support Screws Torque 525 N·m
(385 lb·ft)
Crossbar Screws Torque 550 N·m
(405 lb·ft)
Cab Screws Torque 240 N·m
(175 N·m)
Front Axle—Standard Front Axle
Pivot Pin Screws 550 N·m
(405 lb·ft)
Weight Carrier Screws—6135J Torque 550 N·m
Tractor (405 lb·ft)
Weight Carrier Screws—6150J, Torque 600 N·m
6170J, 6190J, and 6210J Tractors (445 lb·ft)
Front Axle—John Deere 3
Meters Front Axle
Weight Carrier Screws Torque 600 N·m
(445 lb·ft)
LS87647,00002AF -19-30DEC16-1/1
TM804919 (23JAN17) 80-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=971
Remove and Install Components
Remove and Install Hood
CAUTION: The hood is heavy and difficult
to handle. Two persons are required
for this procedure.
BM010688 —UN—16DEC15
1. Open and raise the hood.
2. Disconnect the connector (A).
3. Disconnect the two gas springs (C).
4. Remove the snap rings (B) from both sides of hinge
pin (D).
5. Remove the hinge pin (D).
A—Connector C—Gas Spring
6. Remove the hood. B—Snap Rings D—Hinge Pin
7. To install the hood, follow the procedure in reverse
order.
LS87647,0000171 -19-24MAR16-1/1
Remove and Install Main Frame—6135J
Tractors
The following steps describe removal of the left-hand half
of the main frame:
LX006428 —UN—21FEB96
CAUTION: When removing the right-hand main
frame, observe the difference in relation to the
removal of parts (left-hand and right-hand side).
1. Remove the front weights (If Equipped).
2. Remove the front loader (If Equipped).
3. Disconnect the battery negative cable.
4. Remove the fuel tank. (See Remove and Install Fuel A—Wedge B—Wooden Block
Tank in Section 30, Group 10.)
5. Remove the bowden cables, brake clamps, fuel
transfer pump bracket, and steering line brackets. CAUTION: Ensure that block is firmly seated.
6. Place a wedge (A) on the right-hand side of the front
axle.
7. Place a wooden block (B) between the front axle and
the left-hand side of front axle support.
Continued on next page LS87647,00002B4 -19-21JAN17-1/10
TM804919 (23JAN17) 80-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=972
Remove and Install Components
8. Firmly support the engine using JT05725 universal
jackstand (A).
9. Remove the rear wheel. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
LX007458 —UN—09MAY96
A—JT05725 Universal
Jackstand
LS87647,00002B4 -19-21JAN17-2/10
10. Firmly support the tractor on rear wheel flanges.
LX1020635 —UN—19JUN98
LS87647,00002B4 -19-21JAN17-3/10
11. Firmly support the front-wheel drive clutch.
LX1020648 —UN—19JUN98
Continued on next page LS87647,00002B4 -19-21JAN17-4/10
TM804919 (23JAN17) 80-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=973
Remove and Install Components
12. Install the JT05723 tractor splitting stand (A) under the
power take-off housing and transmission.
A—JT05723 Tractor Splitting
Stand
LX002446 —UN—08NOV94
LS87647,00002B4 -19-21JAN17-5/10
13. Install the JT05724 tractor splitting stand (A) in the
main frame.
A—JT05724 Tractor Splitting
Stand
LX1020652 —UN—19JUN98
LS87647,00002B4 -19-21JAN17-6/10
14. Remove the cab screws (B).
15. Remove the crossbar screws (A).
CAUTION: Avoid vibrations when loosening
the screws.
LX1027049 —UN—24JUL01
A—Crossbar Screws (4 used) B—Cab Screws (3 used)
Continued on next page LS87647,00002B4 -19-21JAN17-7/10
TM804919 (23JAN17) 80-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=974
Remove and Install Components
16. Remove the front axle support screws (A).
17. Remove the engine support screws (B).
A—Front Axle Support Screws B—Engine Support Screws (2
(5 used) used)
CQ240230 —UN—17MAY05
LS87647,00002B4 -19-21JAN17-8/10
18. Remove the differential housing dowel pins (A) using
KJD10169B dowel pin extractor tool.
A—Differential Housing Dowel
Pins (2 used)
LX1027876 —UN—03SEP01
Continued on next page LS87647,00002B4 -19-21JAN17-9/10
TM804919 (23JAN17) 80-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=975
Remove and Install Components
19. Roll out the main frame diagonally to the front.
CAUTION: Immediately after the main frame
removal, check if all tractor components are still
safely supported. While doing so, keep away
LX1027051 —UN—27JUL01
from the danger zone and do not use excessive
force when verifying the stability of the supports.
CAUTION: Do not carry out any other work on
tractor while the main frame is removed.
20. To install the main frame, follow the procedure in
reverse order, observing the following:
a. Tighten the differential housing dowel pins to d. Tighten the crossbar screws to specification:
specification:
Specification
Specification Crossbar
Differential Housing Screws—Torque................................................................ 500—600 N·m
Dowel Pins—Torque....................................................................500 N·m (368—442.5 lb·ft)
(365·ft)
e. Tighten the cab screws to specification:
b. Tighten the engine support screws to specification:
Specification
Specification Cab Screws—Torque..................................................................240 N·m
Engine Support (175 N·m)
Screws—Torque..........................................................................100 N·m
(74 lb·ft) f. Install the rear wheel. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
c. Tighten the front axle support screws to specification:
g. Bleed the brake system. (See Bleeding Brakes
Specification without Air Brakes in Section 60B, Group 10.)
Front Axle Support
Screws—Torque................................................................ 500—600 N·m
(368—442.5 lb·ft)
LS87647,00002B4 -19-21JAN17-10/10
Remove and Install Main Frame—6150J,
6170J, 6190J, and 6210J Tractors
CAUTION: When removing the right-hand main
frame, observe the difference in relation to the
BM017190 —UN—22DEC16
removal of parts (left-hand and right-hand side).
At the right-hand main frame, observe the following:
1. If the tractor is equipped with air brake, open the oil
reservoir band (A) and the air brake reservoir band
(B). Remove both reservoirs and support them with a
suitable stand.
A—Oil Reservoir Band B—Air Brake Reservoir Band
Continued on next page LS87647,00002AE -19-21JAN17-1/13
TM804919 (23JAN17) 80-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=976
Remove and Install Components
2. If the tractor is equipped with AutoTrac™ remove the
oil lines clamps (A), and the screws (B) to release the
AutoTrac™ steering valve assembly and the toolbox.
NOTE: Support the valve assembly with a suitable stand.
BM017191 —UN—22DEC16
The following steps describe removal of the left-hand half
of the main frame:
1. Remove the front weights (If Equipped).
2. Disconnect the battery negative cable.
3. Remove the fuel tank. (See Remove and Install Fuel
Tank in Section 30, Group 10.)
4. Remove the bowden cables, brake clamps, fuel
A—Oil Lines Clamps B—Screws
transfer pump bracket, and steering line brackets.
AutoTrac is a trademark of Deere & Company
LS87647,00002AE -19-21JAN17-2/13
5. Place a wedge (A) on the right-hand side of the front
axle.
6. Place a wooden block (B) between the front axle and
the left-hand side of front axle support.
LX006428 —UN—21FEB96
CAUTION: Ensure that block is firmly seated.
A—Wedge B—Wooden Block
LS87647,00002AE -19-21JAN17-3/13
7. Firmly support the engine using JT05725 universal
jackstand (A).
8. Remove the rear wheel. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
LX007458 —UN—09MAY96
A—JT05725 Universal
Jackstand
Continued on next page LS87647,00002AE -19-21JAN17-4/13
TM804919 (23JAN17) 80-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=977
Remove and Install Components
9. Firmly support the tractor on rear wheel flanges.
LX1020635 —UN—19JUN98
LS87647,00002AE -19-21JAN17-5/13
10. Firmly support the front-wheel drive clutch.
LX1020648 —UN—19JUN98
LS87647,00002AE -19-21JAN17-6/13
11. Install the JT05723 tractor splitting stand (A) under the
power take-off housing and front-wheel drive clutch.
A—JT05723 Tractor Splitting
Stand
LX002446 —UN—08NOV94
Continued on next page LS87647,00002AE -19-21JAN17-7/13
TM804919 (23JAN17) 80-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=978
Remove and Install Components
12. Install the JT05724 tractor splitting stand (A) in the
main frame
A—JT05724 Tractor Splitting
Stand
LX1020652 —UN—19JUN98
LS87647,00002AE -19-21JAN17-8/13
13. Remove the two screws from the top of the cab roof
and install the dealer-fabricated Suspension Eyes for
Operator's Cab (B).
14. Connect a suitable hoist at the cab using the JDG23
lifting sling (A).
LX1027069 —UN—29AUG01
NOTE: It is not necessary to suspend the cab. This step
is just to maintain the cab supported.
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab
LS87647,00002AE -19-21JAN17-9/13
15. Remove the cab screws (B).
16. Remove the crossbar screws (A).
CAUTION: Avoid vibrations when loosening
the screws.
BM017189 —UN—22DEC16
17. Remove the engine rear support screws (C).
A—Crossbar Screws (5 used) C—Engine Rear Support
B—Cab Screws (3 used) Screws (2 used)
Continued on next page LS87647,00002AE -19-21JAN17-10/13
TM804919 (23JAN17) 80-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=979
Remove and Install Components
18. Remove the front axle support screws (A).
19. Remove engine front support screws (B).
A—Front Axle Support Screws B—Engine Front Support
(6 used) Screws (2 used)
CQ240230 —UN—17MAY05
LS87647,00002AE -19-21JAN17-11/13
20. Remove the differential housing screws (A) using
JDG749 drive extension (B) and JDG750 swivel
socket (C).
IMPORTANT: Before rolling out the main frame, check
if there is nothing attached to it.
A—Differential Housing C—JDG750 Swivel Socket
Screws (6 used)
B—JDG749 Drive Extension
Continued on next page LX1021640 —UN—29OCT98
LS87647,00002AE -19-21JAN17-12/13
TM804919 (23JAN17) 80-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=980
Remove and Install Components
21. Roll out the main frame diagonally to the front.
CAUTION: Immediately after the main frame
removal, check if all tractor components are still
safely supported. While doing so, keep away
LX1027051 —UN—27JUL01
from the danger zone and do not use excessive
force when verifying the stability of the supports.
CAUTION: Do not carry out any other work on
tractor while the main frame is removed.
22. To install the main frame, follow the procedure in
reverse order, observing the following:
a. Tighten the differential housing screws to d. Tighten the crossbar screws to specification:
specification:
Specification
Specification Crossbar
Differential Housing Screws—Torque..........................................................................550 N·m
Screws—Torque..........................................................................525 N·m (405 lb·ft)
(385 lb·ft)
e. Tighten the cab screws to specification:
b. Tighten the engine support screws to specification:
Specification
Specification Cab Screws—Torque..................................................................240 N·m
Engine Support (175 N·m)
Screws—Torque..........................................................................100 N·m
(74 lb·ft) f. Install the rear wheel. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
c. Tighten the front axle support screws to specification:
g. Bleed the brake system. (See Bleeding Brakes
Specification without Air Brakes or Bleeding Brakes with Air
Front Axle Support Brakes in Section 60B, Group 10.)
Screws—Torque..........................................................................525 N·m
(385 lb·ft)
LS87647,00002AE -19-21JAN17-13/13
Remove and Install Front Axle—Standard
Front Axle
CAUTION: Park the tractor on level ground.
1. Disconnect the battery negative cable.
BM011224 —UN—08NOV16
BM011225 —UN—08NOV16
2. Remove the front loader (if equipped).
3. Remove the front weights (if equipped) and the weight
carrier.
4. Disconnect the wheel angle sensor connector (if
equipped).
5. Remove the screws (B) and the universal joint shield
(C).
A—Driveshaft Shield C—Universal Joint Shield
6. To expose the universal joint, pull back the driveshaft B—Screws (2 used) D—Screws (4 used)
shield (A).
7. Remove the screws (D) and disconnect the universal
joint. IMPORTANT: Seal all the open ends.
8. Identify, mark, and disconnect the steering hoses from NOTE: Collect the oil as it comes out.
the steering cylinder.
Continued on next page LS87647,00002B0 -19-21JAN17-1/5
TM804919 (23JAN17) 80-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=981
Remove and Install Components
9. Install the JT05724 tractor splitting stand (A) on both
sides of the main frame (B).
A—JT05724 Tractor Splitting B—Main Frame
Stand
LX1040799 —UN—22OCT07
LS87647,00002B0 -19-21JAN17-2/5
10. Install the D05007ST rear tractor universal splitting
stand (A), together with DFLX13 - Holding Device (B),
and DFLX15 - Holding Device for Tractor Components
(C) on the front axle.
11. Remove the front wheels. (See Remove and Install
LX1040800 —UN—22OCT07
Front and Rear Wheels in this Section, Group 15.)
12. Remove the front fenders (if equipped). (See Install
and Remove Front Fenders in this Section, Group 15.)
A—D05007ST Rear Tractor C—Dealer-Fabricated DFLX15
Universal Splitting Stand Holding Device
B—Dealer-Fabricated DFLX13
Holding Device
LS87647,00002B0 -19-21JAN17-3/5
13. Remove the pivot pin screws (A).
14. Roll back the front axle.
A—Pivot Pin Screws (2 used)
LX1040802 —UN—22OCT07
Continued on next page LS87647,00002B0 -19-21JAN17-4/5
TM804919 (23JAN17) 80-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=982
Remove and Install Components
15. To install the front axle, follow the procedure in reverse
order, observing the following:
a. Place the pivot pins (A) and mounting hardware as
show.
IMPORTANT: Take care when mounting the retainers.
BM010852 —UN—11APR16
Mount with the lips facing the pivot pin housing.
IMPORTANT: Replace any damage part.
b. Tighten the pivot pin screws (B) to specification:
Specification
Pivot Pin
Screws—Torque..........................................................................550 N·m
(405 lb·ft)
c. Install the front wheels. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
LX1016748 —UN—01JUL97
d. Tighten the weight carrier screws to specification:
Weight Carrier Screws—Specification
6135J Tractor—Torque................................................................550 N·m
(405 lb·ft)
6150J, 6170J, 6190J, and
6210J Tractors—Torque..............................................................600 N·m
(445 lb·ft)
e. Lubricate the pivot pins via grease fittings.
A—Pivot Pins B—Pivot Pin Screws
LX1040803 —UN—22OCT07
LS87647,00002B0 -19-21JAN17-5/5
TM804919 (23JAN17) 80-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=983
Remove and Install Components
Remove and Install Front Axle—John Deere
3 Meters Front Axle
CAUTION: Park the tractor on level ground.
1. Disconnect the battery negative cable.
BM011260 —UN—30DEC16
2. Remove the front weights (if equipped) and weight
carrier.
3. Disconnect the wheel angle sensor connector (if
equipped).
4. To expose the universal joints, pull back the shield of
the front-wheel drive driveshaft (B).
5. Remove the screws (C) and disconnect the universal A—Steering Hoses C—Screws (4 used)
B—Front-Wheel Drive
joint. Driveshaft
6. Identify, mark, and disconnect the steering hoses (A).
IMPORTANT: Seal all the open ends.
NOTE: Collect the oil as it comes out.
LS87647,00002B1 -19-21JAN17-1/4
7. Install the JT05724 tractor splitting stand (A) on both
sides of the main frame (B).
A—JT05724 Tractor Splitting B—Main Frame
Stand
LX1040799 —UN—22OCT07
LS87647,00002B1 -19-21JAN17-2/4
8. Install the D05007ST rear tractor universal splitting
stand (A), together with DFLX13 - Holding Device (B)
and DFLX15 - Holding Device for Tractor Components
(C) on the front axle.
9. Remove the front wheels. (See Remove and Install
LX1040800 —UN—22OCT07
Front and Rear Wheels in this Section, Group 15.)
10. Remove the front fenders (if equipped). (See Install
and Remove Front Fenders in this Section, Group 15.)
A—D05007ST Rear Tractor C—Dealer-Fabricated DFLX15
Universal Splitting Stand Holding Device
B—Dealer-Fabricated DFLX13
Holding Device
Continued on next page LS87647,00002B1 -19-21JAN17-3/4
TM804919 (23JAN17) 80-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=984
Remove and Install Components
11. Remove the screws (A), the retaining plate (B), and
the shims (C).
12. Remove the pivot pin (F), the washers (E), and the
O-rings (D).
13. Remove the front axle.
BM011261 —UN—30DEC16
14. To install the front axle, follow the procedure in reverse
order, observing the following:
a. Replace the bushings of the pivot pin. Refer to
Component Technical Manual.
b. Coat the O-rings of the pivot pin with grease before
installing.
c. Install the front wheels. (See Remove and Install
Front and Rear Wheels in this Section, Group 15.)
d. Tighten the weight carrier screws to specification:
BM011262 —UN—30DEC16
Specification
Weight Carrier
Screws—Torque..........................................................................600 N·m
(445 lb·ft)
e. After the installation, lubricate the pivot pin via
grease fittings.
A—Screws (2 used) D—O-rings (2 used)
B—Retaining Plate E—Washers (2 used)
C—Shims F— Pivot Pin
LS87647,00002B1 -19-21JAN17-4/4
TM804919 (23JAN17) 80-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=985
Remove and Install Components
TM804919 (23JAN17) 80-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=986
Group 10
Main Frame
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
6135J Tractors
Differential Housing Dowel Pins Torque 500 N·m
(365 lb·ft)
Crossbar Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Front Axle Support Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Weight Carrier Screws Torque 500—600 N·m
(368—442.5 lb·ft)
6150J, 6170J, 6190J, and
6210J Tractors
Differential Housing Screws Torque 472.5—577.5 N·m
(348.5—426 lb·ft)
Crossbar Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Front Axle Support Screws Torque 500—600 N·m
(368—442.5 lb·ft)
Weight Carrier Screws Torque 600 N·m
(445 lb·ft)
LS87647,00002B2 -19-30DEC16-1/1
TM804919 (23JAN17) 80-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=987
Main Frame
Repair Main Frame
6135J Tractors
LX1026948 —UN—07NOV01
A—Right-Hand Frame F— Washers K—Front Axle Support Screws (4
B—Left-Hand Frame G—Plugs (4 used) used)
C—Crossbar H—Crossbar Screws (8 used) L— Pivot Pins
D—Front Axle Support I— Shield M—Weight Carrier
E—Differential Housing Dowel J— Front Axle Support Screws (6 N—Washers
Pins (4 used) used) O—Weight Carrier Screws (4
used)
1. Repair the main frame as required, using the
c. Tighten the front axle support screws (J) and (K)
illustration as a guide.
to specification:
2. When assembling the main frame parts, observe the Specification
following: Front Axle Support
a. Tighten the differential housing screws (E) to Screws—Torque................................................................ 500—600 N·m
specification: (368—442.5 lb·ft)
Specification d. Tighten the weight carrier screws (O) to specification:
Differential Housing Specification
Dowel Pins—Torque....................................................................500 N·m Weight Carrier
(365·ft) Screws—Torque................................................................ 500—600 N·m
b. Tighten the crossbar screws (H) to specification: (368—442.5 lb·ft)
Specification
Crossbar
Screws—Torque................................................................ 500—600 N·m
(368—442.5 lb·ft)
Continued on next page LS87647,00002B3 -19-30DEC16-1/2
TM804919 (23JAN17) 80-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=988
Main Frame
6150J, 6170J, 6190J, and 6210J Tractors
CQ283024 —UN—17AUG09
1
A—Left-Hand Frame E—Dowel Pins I— Pivot Pins L— Washers
B—Crossbar F— Right-Hand Frame J— Front Axle Support M—Weight Carrier Screws (4
C—Differential Housing Screws G—Crossbar Screws (10 used) K—Weight Carrier used)
(12 used) H—Front Axle Support Screws
D—Special Washers (12 used) (12 used)
NOTE: John Deere 3 meters front axle uses a single pivot Specification
pin instead of the pivot pins (I). Refer to Component Crossbar
Technical Manual for more information. Screws—Torque................................................................ 500—600 N·m
(368—442.5 lb·ft)
1. Repair the main frame as required, using the
illustration as a guide. c. Tighten the front axle support screws (H) to
specification:
2. When assembling the main frame parts, observe the
following: Specification
Front Axle Support
a. Tighten the differential housing screws (C) to Screws—Torque................................................................ 500—600 N·m
specification: (368—442.5 lb·ft)
Specification
d. Tighten the weight carrier screws (M) to
Differential Housing
specification:
Screws—Torque.......................................................... 472.5—577.5 N·m
(348.5—426 lb·ft) Specification
Weight Carrier
b. Tighten the crossbar screws (G) to specification: Screws—Torque..........................................................................600 N·m
(445 lb·ft)
1
Tractor equipped with Standard Front Axle.
LS87647,00002B3 -19-30DEC16-2/2
TM804919 (23JAN17) 80-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=989
Main Frame
TM804919 (23JAN17) 80-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=990
Group 15
Front Wheels, Rear Wheels, and Fenders
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
TM804919 (23JAN17) 80-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=991
Front Wheels, Rear Wheels, and Fenders
Specifications
Item Measurement Specification
Front Fenders
Fender Base Support Screws Torque 190 N·m
(140 lb·ft)
Support Frame Screws Torque 140 N·m
(105 lb·ft)
Fender Bracket Screws Torque 140 N·m
(105 lb·ft)
Tire-Bracket Minimum Clearance 25 mm
(1 in)
Tire-Fender Minimum Clearance 25 mm
(1 in)
Front Wheels
Disk-to-Rim Nuts (6135J and Torque 300 N·m
6150J Tractors) (220 lb·ft)
Disk-to-Rim Nuts (6170J, 6190J, Torque 450 N·m
and 6210J Tractors) (324 lb·ft)
Disk-to-Hub Nuts Torque 250 N·m
(185 lb·ft)
Rear Wheels (flanged axle)
Disk-to-Hub Screws Torque 400 N·m
(300 lb·ft)
Disk-to-Rim Nuts Torque 225 N·m
(165 lb·ft)
Rear Wheels (standard rack
and pinion rear axle)
Hub Sleeve Screws Initial Torque 410 N·m
(287 lb·ft)
Final Torque 650 N·m
(455 lb·ft)
Lower Hub Center Screw Initial Torque 410 N·m
(287 lb·ft)
Final Torque 650 N·m
(455 lb·ft)
Disk-to-Rim Nuts Torque 240 N·m
(168 lb·ft)
Rear Wheels (rack and pinion
rear axle with cast wheel)
Hub Screws Initial Torque 405 N·m
(300 lb·ft)
Final Torque 610 N·m
(450 lb·ft)
Disk-to-Rim Screws Torque 600 N·m
(445 lb·ft)
Continued on next page LS87647,0000570 -19-03JAN17-1/2
TM804919 (23JAN17) 80-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=992
Front Wheels, Rear Wheels, and Fenders
Item Measurement Specification
Rear Wheels (rack and pinion
rear axle with steel wheel)
Hub Sleeve Screws Initial Torque 204 N·m
(150 lb·ft)
Final Torque 610 N·m
(450 lb·ft)
Disk-to-Hub Screws Initial Torque 204 N·m
(150 lb·ft)
Final Torque 610 N·m
(450 lb·ft)
LS87647,0000570 -19-03JAN17-2/2
Install and Remove Front Fenders
1. Park the tractor on level ground.
2. Remove the plugs (A).
CQ255580 —UN—31OCT05
A—Plugs (4 used)
LS87647,000056F -19-03JAN17-1/7
3. Install the fender base support (A) with the fender
base support screws (B). Tighten to specification:
Specification
Fender Base Support
Screw—Torque............................................................................190 N·m
CQ255590 —UN—31OCT05
(140 lb·ft)
A—Fender Base Support B—Fender Base Support
Screws (4 used)
Continued on next page LS87647,000056F -19-03JAN17-2/7
TM804919 (23JAN17) 80-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=993
Front Wheels, Rear Wheels, and Fenders
4. Install the support frame (A) with the support frame
screws (B). Tighten to specification:
Specification
Support Frame
Screws—Torque..........................................................................140 N·m
CQ255620 —UN—31OCT05
(105 lb·ft)
IMPORTANT: The support frame must have a
clearance (X) from the tire. Adjust the clearance
by installing the support frame in a different
position on the fender base support.
A—Support Frame C—Clearance
B—Support Frame Screws (2
used)
LS87647,000056F -19-03JAN17-3/7
5. Install the fender bracket (E) with the fender bracket
screws (C) on the support frame (D). Tighten to
specification:
Specification
Fender Bracket
BM011263 —UN—30DEC16
Screws—Torque..........................................................................140 N·m
(105 lb·ft)
6. Measure the clearances (A) and (B):
Specification
Tire-Bracket—Minimum
Clearance...................................................................................... 25 mm
(1 in)
Tire-Fender—Clear-
ance............................................................................................... 25 mm A—Clearance (Tire-Bracket) E—Bracket
(1 in) B—Clearance (Tire-Fender) F— Fender
C—Fender Bracket Screws (2 G—Fender Screws (4 used)
7. Install the fender (F) with the fender screws (G). used)
D—Support Frame
NOTE: The fender (F) can be installed in up to three
positions on the bracket (E).
Continued on next page LS87647,000056F -19-03JAN17-4/7
TM804919 (23JAN17) 80-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=994
Front Wheels, Rear Wheels, and Fenders
8. Install the other front fender, repeating the entire
procedure.
NOTE: The fender bracket and support frame can be
installed in two different positions that combined
can provide the better configuration.
A—Frame Bracket (outward C—Support Frame (inward
position) position)
B—Frame Bracket (inward D—Support Frame (outward
position) position)
LX1033634 —UN—08AUG06
LS87647,000056F -19-03JAN17-5/7
9. Securely lift and support the front axle.
10. To prevent the front axle from pivoting, place a wooden
wedge or blocks between the front axle and the front
axle support.
LX1031619 —UN—31MAY06
LS87647,000056F -19-03JAN17-6/7
11. Slowly turn the steering wheel and check for any
interference between the front fender and the main
frame or hood. If necessary, adjust the steering angle
using the stop screws.
12. Remove the wooden wedges or blocks.
LX1031620 —UN—24APR06
13. Carefully pivot the front axle and check for any
interference between the front fender and the hood. If
necessary, adjust the front fender height by changing
the position of the fender bracket at the support frame.
IMPORTANT: When adjusting the fender bracket
height, observe the minimum clearance
between the tire.
14. To remove the front fenders, follow the procedure in
reverse order.
LS87647,000056F -19-03JAN17-7/7
TM804919 (23JAN17) 80-15-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=995
Front Wheels, Rear Wheels, and Fenders
Remove and Install Front and Rear Wheels
CAUTION: . Park the tractor on level ground.
Only remove one wheel at the time. To prevent
tractor movement, secure the remaining
wheels using blocks.
LX000744 —UN—15SEP94
Front Wheels Removal
1. Raise the tractor and support it safely using JT05725
universal support stands (A).
2. Securely support the front wheel.
LS87647,0000571 -19-03JAN17-1/12
3. Remove the disk-to-hub nuts.
4. Carefully remove the front wheel.
5. To install the front wheels, follow the procedure in
reverse order, observing the following:
LX1033745 —UN—20NOV03
• Tighten the disk-to-hub nuts to specification:
Specification
Disk-to-Hub
Nuts—Torque..............................................................................250 N·m
(185 lb·ft)
LS87647,0000571 -19-03JAN17-2/12
Rear Wheels Removal (Flanged Rear Axle)
1. Raise the tractor and support it safely using JT05725
universal support stands (A).
2. Securely support the rear wheel.
LX000744 —UN—15SEP94
NOTE: JT05726 Wheel and Axle Lift may be used
to handle tractor wheels.
Continued on next page LS87647,0000571 -19-03JAN17-3/12
TM804919 (23JAN17) 80-15-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=996
Front Wheels, Rear Wheels, and Fenders
3. Remove the disk-to-hub screws (A).
4. Remove the ring (B).
5. Remove the rear wheel.
6. To install the rear wheels, follow the procedure in
LX1026958 —UN—05OCT01
reverse order, observing the following:
• Tighten the disk-to-hub screws to specification:
Specification
Disk-to-Hub
Screws—Torque..........................................................................400 N·m
(290 lb·ft)
A—Disk-to-Hub Screws B—Ring
LS87647,0000571 -19-03JAN17-4/12
Rear Wheels Removal (Standard Rack and
Pinion Rear Axle)
1. Raise the tractor and support it safely using JT05725
universal support stands (A).
2. Clean the axle using a wire brush.
LX000744 —UN—15SEP94
LS87647,0000571 -19-03JAN17-5/12
3. Use JDG18 snap ring tool (A) to remove the snap ring.
4. Turn the rear wheel until the rack in on the upper side.
A—JDG18 Snap Ring Tool
LX000745 —UN—15SEP94
Continued on next page LS87647,0000571 -19-03JAN17-6/12
TM804919 (23JAN17) 80-15-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=997
Front Wheels, Rear Wheels, and Fenders
C D
RXA0059686 —UN—11MAR02
B B
C
C
A
A—Lower Hub Center Screw B—Hub Sleeve Screws C—Jack Screws
D—Adjustment Screw
5. Loosen the hub sleeve screws (B) and the lower hub a. Tighten the hub sleeve screws to specification:
center screw (A).
Specification
6. Tighten the jack screws (C) evenly until the screw Hub Sleeve
heads are even with the hub face. Screws—Initial Torque.................................................................410 N·m
(287 lb·ft)
7. Securely support the rear wheel.
Final Torque................................................................................650 N·m
NOTE: JT05726 Wheel and Axle Lift may be used (455 lb·ft)
to handle tractor wheels.
b. Tighten the lower hub center screw to specification:
8. Turn the adjustment screw (D) until the hub is exposed Specification
and the pinion disengages from the rear axle rack. Lower Hub Center
Screws—Initial Torque.................................................................410 N·m
9. Remove the rear wheel. (287 lb·ft)
10. To install the rear wheels, follow the procedure in Final Torque................................................................................650 N·m
reverse order, observing the following: (455 lb·ft)
LS87647,0000571 -19-03JAN17-7/12
Rear Wheels Removal (Rack and Pinion Rear
Axle with Cast Wheel)
1. Raise the tractor and support it safely using JT05725
universal support stands (A).
2. Clean the axle using a wire brush.
LX000744 —UN—15SEP94
Continued on next page LS87647,0000571 -19-03JAN17-8/12
TM804919 (23JAN17) 80-15-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=998
Front Wheels, Rear Wheels, and Fenders
3. Use JDG18 snap ring tool to remove the snap ring (A).
B C
4. Securely support the rear wheel.
D
NOTE: JT05726 Wheel and Axle Lift may be used
CQ283065 —UN—10SEP09
to handle tractor wheels.
5. Loosen the hub screws (B).
IMPORTANT: Do not loosen or remove the screws (C).
Doing so could result in wheel damage. A
6. Turn the adjustment screw (D) until the hub is exposed
and the pinion disengages from the rear axle rack.
A—Snap Ring C—Screws
7. Remove the rear wheel. B—Hub Screws D—Adjustment Screw
8. To install the rear wheels, follow the procedure in
reverse order, observing the following:
• Tighten the hub screws to specification:
Specification
Hub Screws—Initial
Torque.........................................................................................405 N·m
(300 lb·ft)
Final Torque................................................................................610 N·m
(450 lb·ft)
LS87647,0000571 -19-03JAN17-9/12
Rear Wheels Removal (Rack and Pinion Rear
Axle with Steel Wheel)
1. Raise the tractor and support it safely using JT05725
universal support stands (A).
2. Clean the axle using a wire brush.
LX000744 —UN—15SEP94
LS87647,0000571 -19-03JAN17-10/12
3. Use JDG18 snap ring tool (A) to remove the snap ring.
4. Securely support the rear wheel.
NOTE: JT05726 Wheel and Axle Lift may be used
to handle tractor wheels.
LX000745 —UN—15SEP94
A—JDG18 Snap Ring Tool
Continued on next page LS87647,0000571 -19-03JAN17-11/12
TM804919 (23JAN17) 80-15-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=999
Front Wheels, Rear Wheels, and Fenders
5. Remove the disk-to-hub screws (A).
6. Remove the rear wheel.
7. To install the rear wheels, follow the procedure in
reverse order, observing the following:
BM011265 —UN—03JAN17
• Tighten the disk-to-hub screws to specification:
Specification
Disk-to-Hub
Screws—Initial Torque.................................................................204 N·m
(150 lb·ft)
Final Torque................................................................................610 N·m
(450 lb·ft)
A—Disk-to-Hub Screws
LS87647,0000571 -19-03JAN17-12/12
Reconditioning Front and Rear Wheels
Recondition Front Rim (8-Positions and
16-Positions Wheel)
1. Remove the front wheel. (See Remove and Install
CQ294300 —UN—20MAR13
Front and Rear Wheels in this Group.)
2. Recondition, disassemble, or assemble the front rim
as required, using the illustration as guide.
Specification
Disk-to-Rim Nuts
(6135J and 6150J
Tractors)—Torque........................................................................300 N·m
(220 lb·ft)
Disk-to-Rim Nuts (6170J, A—Disk-to-Rim Nuts D—Rim
6190J, and 6210J B—Washers E—Disk-to-Rim Screws
Tractors)—Torque........................................................................450 N·m C—Wheel Disk
(324 lb·ft)
Continued on next page LS87647,0000573 -19-03JAN17-1/4
TM804919 (23JAN17) 80-15-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1000
Front Wheels, Rear Wheels, and Fenders
Recondition Rear Rim (with Flanged Axle)
1. Remove the rear wheel. (See Remove and Install
Front and Rear Wheels in this Group.)
LX1026951 —UN—30OCT01
A—Wheel Disk C—Washers F— Disk-to-Rim Screws
B—Disk-to-Rim Nuts D—Rim
E—Spacers
2. Recondition, disassemble, or assemble the rear rim as Specification
required, using the illustration as guide. Disk-to-Rim
Nuts—Torque..............................................................................225 N·m
(165 lb·ft)
Continued on next page LS87647,0000573 -19-03JAN17-2/4
TM804919 (23JAN17) 80-15-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1001
Front Wheels, Rear Wheels, and Fenders
Recondition Rear Rim (with Standard Rack and Pinion)
1. Remove the rear wheel. (See Remove and Install
Front and Rear Wheels in this Group.)
LX1026952 —UN—30OCT01
A—Hub Sleeve Screws F— Cast Wheel Disk (28 in and 30 J— Lower Sleeve O—Disk-to-Rim Nuts
B—Spring Washers in) K—Snap Rings P—Washers
C—Upper Sleeve G—Cast Wheel Disk (34 in) L— Spring Washers Q—Disk-to-Rim Screws
D—Pinion H—Snap Ring M—Hub Sleeve Screws
E—Adjustment Screw I— Rim N—Jack Screws
2. Recondition, disassemble, or assemble the rear rim as Disk-to-Rim
required, using the illustration as guide. Nuts—Torque..............................................................................240 N·m
(168 lb·ft)
Specification
Hub Sleeve
Screws—Initial Torque.................................................................410 N·m
(287 lb·ft)
Final Torque................................................................................650 N·m
(455 lb·ft)
Continued on next page LS87647,0000573 -19-03JAN17-3/4
TM804919 (23JAN17) 80-15-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1002
Front Wheels, Rear Wheels, and Fenders
Recondition Rear Rim (Rack and Pinion
with Steel Wheel)
1. Remove the rear wheel. (See Remove and Install
Front and Rear Wheels in this Group.)
BM011266 —UN—03JAN17
A—Pin F— Disk-to-Hub Screws H—Washers K—Castle Nut
B—Hub G—Upper Sleeve I— Hub Sleeve Screws
C—Rim J— Lower Sleeve
D—Spacer
E—Washers
2. Recondition, disassemble, or assemble the rear rim as Disk-to-Hub
required, using the illustration as guide. Screws—Initial Torque.................................................................204 N·m
(150 lb·ft)
Specification
Final Torque................................................................................610 N·m
Hub Sleeve
(450 lb·ft)
Screws—Initial Torque.................................................................204 N·m
(150 lb·ft)
Final Torque................................................................................610 N·m
(450 lb·ft)
LS87647,0000573 -19-03JAN17-4/4
TM804919 (23JAN17) 80-15-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1003
Front Wheels, Rear Wheels, and Fenders
Service Heavy-Duty Wheel Clamps B C
NOTE: Wheel assembly is generally set for customer's D
row-crop spacing. Return assembly to that
CQ283065 —UN—10SEP09
setting after service.
1. Remove snap ring (A).
2. Loosen (without removing) sleeve cap screws (B) just
enough to move wheel.
A
IMPORTANT: Do not loosen or remove socket
head cap screw (C). Doing so could result in
wheel binding or wheel damage.
A—Snap Ring C—Socket Head Cap Screw
B—Sleeve Cap Screws D—Pinion
3. Turn pinion gear (D) to move wheel.
GB52027,0000C1B -19-27AUG09-1/9
IMPORTANT: Avoid personal injury. Use suitable
wheel handling equipment when removing
wheel assemblies.
CQ283063 —UN—10SEP09
NOTE: JT05726 Wheel and Axle Lift may be use
to handle tractor wheels.
4. Remove wheel assembly from axle.
Wheel Handling Equipment
GB52027,0000C1B -19-27AUG09-2/9
5. Remove cap screws (A) and washers (B).
6. Remove socket head cap screw (C) and remove ring C
and clamps from other side of wheel.
CQ283062 —UN—10SEP09
A
A—Cap Screw C—Socket Head Cap Screw
B—Washers
B
Continued on next page GB52027,0000C1B -19-27AUG09-3/9
TM804919 (23JAN17) 80-15-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1004
Front Wheels, Rear Wheels, and Fenders
IMPORTANT: Do not remove rust preventive coating
from clamps (A and D). A
7. Clean dirt and contaminates from clamps (A and D),
CQ283058 —UN—10SEP09
springs (C), and spring pins (B). B
8. Check clamps, spring pins, and springs for wear and C
damage.
D
A—Clamp C—Spring (4 used)
B—Spring Pin (4 used) D—Clamp
GB52027,0000C1B -19-27AUG09-4/9
9. Clean dirt and contaminates from clamp adjoining
surfaces (A) in wheel.
A—Clamp Adjoining Surfaces
CQ283059 —UN—10SEP09
A
GB52027,0000C1B -19-27AUG09-5/9
10. Assemble clamps, spring pins, and springs as shown
and install in wheel.
CQ283060 —UN—10SEP09
GB52027,0000C1B -19-27AUG09-6/9
11. Install clamp ring (A) making sure clamp key is
properly seated in wheel keyway (B).
A—Clamp Ring B—Keyway A
CQ283061 —UN—10SEP09
Continued on next page GB52027,0000C1B -19-27AUG09-7/9
TM804919 (23JAN17) 80-15-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1005
Front Wheels, Rear Wheels, and Fenders
12. Install socket head cap screw (C) and tighten to
specification.
Specification
CQ283060 —UN—10SEP09
Socket Head Cap
Screw—Torque..............................................................................50 N·m
(37 lb-ft)
13. Loosely install cap screws (A) and washers (B), then
tighten to specification.
A—Cap Screw C—Socket Head Cap Screw
B—Washers
GB52027,0000C1B -19-27AUG09-8/9
14. Install wheel on axle and set to operator's desired
position.
NOTE: Using a square to measure at four locations around
CQ283064 —UN—10SEP09
the wheel may help set wheel perpendicular to axle.
A
15. Tighten sleeve cap screw in numerical order, stamped
on wheel (A), until cap screws maintain initial torque.
Wheel Hub Cap Screws—Specification
Initial Se-
quence—Torque..........................................................................405 N·m
(300 lb-ft)
16. Tighten sleeve cap screw in numerical order until they 18. Drive tractor a minimum of 100 meters (100 yd) and
maintain final torque. tighten bolts in numerical order until they maintain
Wheel Hub Cap Screws—Specification final torque.
Final Se-
NOTE: Advise customer to retighten cap screw after
quence—Torque..........................................................................610 N·m
working 3 HOURS, 10 HOURS, and DAILY
(450 lb-ft)
for first week of operation.
17. Install snap ring at end of axle.
GB52027,0000C1B -19-27AUG09-9/9
TM804919 (23JAN17) 80-15-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1006
Group 20
Center Link Bracket and Swinging Drawbar
Specifications
Item Measurement Specification
Swinging Drawbar—6135J
Tractors
Drawbar Pin Minimum Diameter 29.5 mm
(1.16 in)
Drawbar Pin Bore Maximum Diameter 35 mm
(1.38 in)
Drawbar Support Screws Torque 256—384 N·m
(189—283 lb·ft)
Swinging Support Screws Torque 256—384 N·m
(189—283 lb·ft)
Swinging Support Plug Torque 310 N·m
(225 lb·ft)
Swinging Drawbar—6150J,
6170J, 6190J, and 6210J
Tractors
Drawbar Pin Minimum Diameter 29.5 mm
(1.16 in)
Drawbar Pin Bore Maximum Diameter 35 mm
(1.38 in)
Plate Screws Torque 56—84 N·m
(42—62 lb·ft)
Swinging Support Screws Torque 488—732 N·m
(360—540 lb·ft)
Drawbar Support Screws Torque 441—539 N·m
(326—398 lb·ft)
Drawbar with Ball Pin—6170J,
6190J, and 6210J Tractors
Ball Pin Nut Torque 450—550 N·m
(332—406 lb·ft)
Retainer Screws Torque 600—900 N·m
(442.5—664 lb·ft)
Plate Screws Torque 56—84 N·m
(42—62 lb·ft)
Swinging Support Screws Torque 488—732 N·m
(360—540 lb·ft)
Drawbar Support Screws Torque 441—539 N·m
(326—398 lb·ft)
Center Link—6135J Tractors
Center Link Bracket Screws Torque 202.5—247.5 N·m
(149—182.5 lb·ft)
Center Link—6150J, 6170J,
6190J, and 6210J
Center Link Bracket Screws Torque 607.5—742.5 N·m
(448—547.65 lb·ft)
LS87647,00002B5 -19-04MAY16-1/1
TM804919 (23JAN17) 80-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1007
Center Link Bracket and Swinging Drawbar
Check Swinging Drawbar Wear
CAUTION: Replace the parts that have reached
or exceeded their limit of use.
LX1031452 —UN—23SEP03
1. Check the drawbar pin diameter (a):
Specification
Drawbar Pin—Minimum
Diameter..................................................................................... 29.5 mm
(1.16 in)
OU04339,0000117 -19-12APR16-1/2
2. Check the diameter of the drawbar pin bore:
Specification
Drawbar Pin
Bore—Maximum
Diameter........................................................................................ 35 mm
LX1031453 —UN—23SEP03
(1.38 in)
NOTE: Measure in the direction of forward
travel, as shown.
OU04339,0000117 -19-12APR16-2/2
TM804919 (23JAN17) 80-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1008
Center Link Bracket and Swinging Drawbar
Remove and Install Center Link Bracket
1. Remove the center link (A).
2. Remove the center link bracket screws (C) and
remove the center link bracket (B).
BM010853 —UN—12APR16
3. To install the center link bracket (B), follow the
procedure in reverse order, observing the following:
• Tighten the center link bracket screws (C) to
specification:
6135J Tractors—Specification
Center Link Bracket
Screws—Torque.......................................................... 202.5—247.5 N·m 6150J Tractors
(149—182.5 lb·ft)
6170J, 6190J, and 6210J Tractors—Specification
Center Link Bracket
Screws—Torque.......................................................... 607.5—742.5 N·m
(448—547.65 lb·ft)
BM010854 —UN—12APR16
A—Center Link C—Center Link Bracket Screws
1
B—Center Link Bracket (4 used)
6135J, 6170J, 6190J, and 6210J Tractors
1
For the 6135J Tractors, use five center link bracket screws.
LS87647,00002B6 -19-04MAY16-1/1
TM804919 (23JAN17) 80-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1009
Center Link Bracket and Swinging Drawbar
Repair Swinging Drawbar—6135J Tractors
LX1022991 —UN—11MAY99
6135J Tractors
A—Decal I— Hammer Strap Q—Bushing (2 used) V—Bushing
B—Connecting Plate J— Nut R—Drawbar Support Screws (4 W—Swinging Support Screws (4
C—Spring Pin K—Spacer used) used)
D—Drawbar Pin L— Swinging Drawbar S—Pins (2 used) X—Swinging Support Plug
E—Nut M—Screw T— Drawbar Support Y—Pin
F— Washer N—Screw U—Swinging Support
G—Spring O—Spacer (2 used)
H—Nut (2 used) P—Spring Pin
1. Repair the swinging drawbar as required, using the Specification
illustration as a guide. Swinging Support
2. When assembling the swinging drawbar parts, Screws—Torque................................................................ 256—384 N·m
observe the following: (189—283 lb·ft)
a. Tighten the drawbar support screws (R) to c. Tighten the swinging support plug (X) to
specification: specification:
Specification Specification
Drawbar Support Swinging Support
Screws—Torque................................................................ 256—384 N·m Plug—Torque...............................................................................310 N·m
(189—283 lb·ft) (225 lb·ft)
b. Tighten the swinging support screws (W) to
specification:
LS87647,00002B9 -19-04MAY16-1/1
TM804919 (23JAN17) 80-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1010
Center Link Bracket and Swinging Drawbar
Repair Swinging Drawbar—6150J, 6170J,
6190J, 6210J Tractors
D
A M
E
B F
G
L
R
H V
I L
BM007029 —UN—13APR16
J
K N
O
N W
6150J Tractors
D
A M
E
B F
G
R
L
S
H
I L
BM007027 —UN—13APR16
T
J
K N
O
N U
6170J, 6190J, and 6210J Tractors
Continued on next page LS87647,00002B7 -19-13APR16-1/2
TM804919 (23JAN17) 80-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1011
Center Link Bracket and Swinging Drawbar
A—Spring Pin H—Swinging Drawbar O—Pins (2 used) V—Plug
B—Drawbar Pin I— Washer P—Bushing W—Screws (4 used)
C—Adjustment Screw J— Screw Q—Swinging Support
D—Washer K—Screw R—Pin
E—Spring L— Bushings (2 used) S—Plate
F— Hammer Strap M—Cotter Pins (2 used) T— Plate Screws (2 used)
G—Spacer N—Drawbar Support Screws (4 U—Swinging Support Screws (4
used) used)
1. Repair the swinging drawbar as required, using the Specification
illustrations as a guide.
Swinging Support
2. When assembling the swinging drawbar parts, Screws—Torque................................................................ 488—732 N·m
observe the following: (360—540 lb·ft)
a. Tighten the plate screws (T) to specification: c. Tighten the drawbar support screws (N) to
specification:
Specification
Plate Screws—Torque........................................................... 56—84 N·m Specification
(42—62 lb·ft) Drawbar Support
Screws—Torque................................................................ 441—539 N·m
b. Tighten the swinging support screws (U) to (326—398 lb·ft)
specification:
LS87647,00002B7 -19-13APR16-2/2
TM804919 (23JAN17) 80-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1012
Center Link Bracket and Swinging Drawbar
Repair Drawbar with Ball Pin—6170J, 6190J,
and 6210J Tractors
G N
B G
M
C
BM007028 —UN—13APR16
L
E
I
F J
I K
A—Ball Pin G—Bushings (2 used) J— Pins (2 used) M—Plate
B—Drawbar H—Cotter Pins (2 used) K—Swinging Support Screws (4 N—Pin
C—Ball Pin Nut I— Drawbar Support Screws (4 used) O—Swinging Support
D—Retainer used) L— Plate Screws (2 used) P—Bushing
E—Washers (2 used)
F— Retainer Screws (2 used)
1. Repair the drawbar with pin as required, using the Specification
illustration as a guide. Plate Screws—Torque........................................................... 56—84 N·m
2. When assembling the drawbar parts, observe the (42—62 lb·ft)
following: d. Tighten the swinging support screws to specification:
a. Tighten the ball pin nut to specification: Specification
Specification Swinging Support
Ball Pin Nut—Torque......................................................... 450—550 N·m Screws—Torque................................................................ 488—732 N·m
(332—406 lb·ft) (360—540 lb·ft)
b. Tighten the retainer screws to specification: e. Tighten the drawbar support screws to specification:
Specification Specification
Retainer Drawbar Support
Screws—Torque................................................................ 600—900 N·m Screws—Torque................................................................ 441—539 N·m
(442.5—664 lb·ft) (326—398 lb·ft)
c. Tighten the plate screws to specification:
LS87647,00002BA -19-13APR16-1/1
TM804919 (23JAN17) 80-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1013
Center Link Bracket and Swinging Drawbar
Adjust Hammer Strap
Tighten or loosen the nuts (A) so that the hammer strap
(B) locks the drawbar pin (C) in place.
NOTE: It must be possible to lift the hammer strap
LX1016474 —UN—03APR97
(B) and move it to any side.
A—Nuts C—Drawbar Pin
B—Hammer Strap
OU04339,000011A -19-12APR16-1/1
TM804919 (23JAN17) 80-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1014
Group 25
Monitoring Systems
Replace Wheel Speed Sensor (B009)
The wheel speed sensor is at the left-hand side of the
range box.
1. Disconnect the connector (A).
BM010808 —UN—03MAR16
2. Remove the screw (B) and remove the bracket (D).
3. Replace the wheel speed sensor (D).
NOTE: Collect the oil as it comes out.
4. Install the bracket (D) and tighten the screw (B).
5. Reconnect the connector (A).
IMPORTANT: Check the Basic Control Unit (BCU) A—Connector C—Wheel Speed Sensor
for diagnostic trouble codes. Refer to B—Screw D—Bracket
Diagnostic Technical Manual.
LS87647,0000230 -19-03MAR16-1/1
Replace Wheel Angle Sensor (WAS) (B139)
The wheel angle sensor is at both ends of the front axle.
1. Disconnect the connector (A).
2. Replace the wheel angle sensor (B).
BM010809 —UN—03MAR16
3. Reconnect the connector (A).
IMPORTANT: Check the Steering, Brake, and Backup
Control Unit (SBBC) for diagnostic trouble
codes. Refer to Diagnostic Technical Manual.
A—Connector B—Wheel Angle Sensor
LS87647,0000232 -19-04APR16-1/1
TM804919 (23JAN17) 80-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1015
Monitoring Systems
TM804919 (23JAN17) 80-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1016
Section 90
Cab
Contents
Page
Page
Group 05—Remove and Install Components
Special Tools ................................................. 90-05-1 Installing Condensation Water
Specifications ................................................ 90-05-1 Drain Hoses............................................. 90-10-15
Swing Up Cab................................................ 90-05-1 Layout of Condensation Water
Swing Down Cab ........................................... 90-05-8 Drain Hoses............................................. 90-10-16
Cab Mounts—Exploded View...................... 90-05-10 Separating and Installing
Remove and Install Cab .............................. 90-05-10 Thermostat .............................................. 90-10-17
Remove and Install Front Console Vacuum Pump — General
Cover ....................................................... 90-05-19 Information............................................... 90-10-17
Group 10—Air-Conditioning System Group 15—Heating System
Special Tools ................................................. 90-10-1 Fan and Heater, Disassembling .................... 90-15-1
Tightening Torque for Refrigerant Replace Cab Air Filter ................................... 90-15-2
Hoses ........................................................ 90-10-1 Separating and Installing Fan........................ 90-15-2
Safety Regulations ........................................ 90-10-1 Separating and Installing Heater
Handling Refrigerant...................................... 90-10-1 Regulator ................................................... 90-15-3
Air Conditioning System - Safety at Separating Heater/Evaporator
Work .......................................................... 90-10-2 Housing ..................................................... 90-15-4
Storage of Refrigerant Containers.................. 90-10-3
Refrigerant R134a ......................................... 90-10-3 Group 20—Operator's Cab
Air Conditioning System - Remove Cab Frame ...................................... 90-20-1
Preventive Maintenance ............................ 90-10-3 Remove and Install Outer Roof ..................... 90-20-1
Important ....................................................... 90-10-4 Removing and Installing
Other Material................................................ 90-10-4 Windshield ................................................. 90-20-1
Specifications ................................................ 90-10-4 Remove and Install Rear Window.................. 90-20-2
Air conditioning system - Installing Door Lock ....................................... 90-20-3
Instructions for starting up Adjusting Window Contact
the DENSO air conditioning Pressure .................................................... 90-20-3
compressor................................................ 90-10-5 Remove and Install Operator's Cab
Filling the Cylinder ......................................... 90-10-5 Door........................................................... 90-20-4
Charging Air Conditioning System Remove and Install Operator
(With Loading Cylinder) ............................. 90-10-6 Seat ........................................................... 90-20-5
Charging Air Conditioning System
(With Recovery/Recycling and Group 25—Monitoring Systems
Charging Station)....................................... 90-10-7 Replace Air Conditioner Pressure
Adding Oil to the Air Conditioning Switch (B015) ............................................ 90-25-1
System....................................................... 90-10-7
Leak Test ....................................................... 90-10-8
Air Conditioning System
Evacuate ...................................................90-10-8
Cleaning the Air Conditioning
System....................................................... 90-10-9
Remove and Install Compressor ................. 90-10-10
Check Refrigerant Oil Level......................... 90-10-11
Disassemble and Assemble
Magnetic Clutch of Air
Conditioner Compressor.......................... 90-10-11
Check Clutch Hub Clearance ...................... 90-10-13
Remove and Install Condenser ................... 90-10-13
Replace Air Conditioner
Receiver-Drier ......................................... 90-10-14
Replace Expansion Valve............................ 90-10-14
Remove and Install Evaporator and
Expansion Valve ...................................... 90-10-15
TM804919 (23JAN17) 90-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 90-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Remove and Install Components
Special Tools
NOTE: Order tools from the online SERVICE-
GARD™ Catalog.
SERVICEGARD is a trademark of Deere & Company
TB90758,0000EF9 -19-31OCT13-1/1
Specifications
Item Measurement Specification
KJD10557-4 Screws Torque 375 N·m
(275 lb·ft)
Lift Post Screws Torque 95 N·m
(70 lb·ft)
Front Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
Rear Cab Mounting Screws Torque 220 N·m
(160 lb·ft)
LS87647,00002D3 -19-26APR16-1/1
Swing Up Cab
IMPORTANT: Park the tractor on level ground.
IMPORTANT: To prevent the windows from being
damaged, remove all loose objects from the cab.
1. Disconnect the battery negative cable.
LX1038022 —UN—21APR06
2. Remove the right-hand rear wheel. (See Remove and
Install Front and Rear Wheels in Section 80, Group 15.)
TS95756,0000410 -19-21JAN17-1/14
3. Disengage the clutch cable (A) from the transmission.
NOTE: To access the clutch cable on transmission,
remove the floor mat.
4. Remove the exhaust pipe. (See Remove and Install
BM010863 —UN—26APR16
Exhaust Pipe in Section 30, Group 25.)
A—Clutch Cable
Continued on next page TS95756,0000410 -19-21JAN17-2/14
TM804919 (23JAN17) 90-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1019
Remove and Install Components
5. Remove the access ladder support nuts (B) and
remove the access ladder (A).
A—Access Ladder B—Access Ladder Support
Nuts
BM010728 —UN—11FEB16
TS95756,0000410 -19-21JAN17-3/14
6. Remove the clamp from the emergency brake hoses
(If Equipped).
BM010864 —UN—26APR16
Continued on next page TS95756,0000410 -19-21JAN17-4/14
TM804919 (23JAN17) 90-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1020
Remove and Install Components
7. Remove both front cab mounting screws (A).
NOTE: To access the front cab mounting screws,
remove the floor mat.
A—Front Cab Mounting Screws
LX1027070 —UN—29AUG01
(2 used)
TS95756,0000410 -19-21JAN17-5/14
8. Install the inclination arm pins (A).
A—Inclination Arm Pins
LX1026609 —UN—09MAY01
LX1026610 —UN—09MAY01
TS95756,0000410 -19-21JAN17-6/14
9. Remove the rear cab mounting screws (A) from both
sides.
10. Install the KDJ10557 tractor cab tilting device:
A—Rear Cab Mounting Screws
LX1026616 —UN—09MAY01
(4 used)
Continued on next page TS95756,0000410 -19-21JAN17-7/14
TM804919 (23JAN17) 90-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1021
Remove and Install Components
a. Slide the KDJ10557-2 into the cab frame as shown.
LX1047786 —UN—05FEB09
LX1047779 —UN—28JAN09
TS95756,0000410 -19-21JAN17-8/14
b. Secure the KDJ10557-2 with screws.
Continued on next page LX1047782 —UN—06FEB09
TS95756,0000410 -19-21JAN17-9/14
TM804919 (23JAN17) 90-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1022
Remove and Install Components
LX1046608 —UN—30JAN09
c. Install the KJD10557-5 and KJD10557-4 on the
power take-off housing. If necessary, install
KJD10557-6 and KJD10557-7.
d. Tighten the screws on KJD10557-4 to specification:
Specification
LX1047795 —UN—05FEB09
KJD10557-4
Screws—Torque..........................................................................375 N·m
(275 lb·ft)
Continued on next page TS95756,0000410 -19-21JAN17-10/14
TM804919 (23JAN17) 90-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1023
Remove and Install Components
e. Put a screw in the lift post (A) but do not tighten it at
this stage. Then raise the lift post (A) and engage
the head of the screw in the keyhole-shaped hole
(B). Install the remaining screws and tighten them
to specification:
Specification
Lift Post
Screws—Torque............................................................................95 N·m
(70 lb·ft)
IMPORTANT: The lift post must not touch the
ground and there must be sufficient clearance
between the frame and the support strut.
If necessary, change the position of the
frame relative to the cab.
A—Lift Post B—Keyhole-Shaped Hole
LX1047840 —UN—25JUN09
LX1046621 —UN—20JAN09
Continued on next page TS95756,0000410 -19-21JAN17-11/14
TM804919 (23JAN17) 90-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1024
Remove and Install Components
f. Adjust the length of the support strut and install it on
the lift post and KDJ10557-2. Secure all the pins.
LX1046624 —UN—19JAN09
LX1046622 —UN—19JAN09
TS95756,0000410 -19-21JAN17-12/14
11. Swing up the cab. As soon as they can be reached,
remove the bracket (A).
CAUTION: Never tilt the cap beyond and
angle of 85º.
LX1026633 —UN—05JUN01
CAUTION: Never use a (electrically or
pneumatically) driven tool to actuate the
tractor cab tilting device.
IMPORTANT: Observe the wiring harnesses, hoses,
and bowden cables. There is a risk that they
remain stuck to other components.
A—Bracket
Continued on next page TS95756,0000410 -19-21JAN17-13/14
TM804919 (23JAN17) 90-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1025
Remove and Install Components
12. Install the retaining strut (A).
CAUTION: Do not carry out any repair or
maintenance under the tilted cab until the
retaining strut is installed.
LX1040796 —UN—23OCT07
CAUTION: Repair inside the tilted cab
is not permitted.
NOTE: The retaining strut (A) can be installed either at
the front or at the rear cab mounting.
A—Retaining Strut
TS95756,0000410 -19-21JAN17-14/14
Swing Down Cab
1. Install the cab mounting parts. (See Cab
Mounts—Exploded View in this Group.)
2. Remove the retaining strut (A). Carefully swing down
the cab by turning the threaded spindle to the left
(counterclockwise) and ensure that none of the hoses,
LX1040796 —UN—23OCT07
bowden cables, or wiring harnesses become trapped.
IMPORTANT: Before the cab is tilted all the way
down again, note the following:
• Make sure that the wiring harnesses is
all routed correctly.
• Make sure that hoses, bowden cables, and
leads are not jammed or bent, and that they
do not contact moving parts.
A—Retaining Strut
• Put the oil hoses back in the brackets
provided for them.
• Connect the condensation drain hoses
between the main frame and the transmission.
LS87647,00002D2 -19-21JAN17-1/5
3. Tighten both front cab mounting screws to specification:
Specification
Front Cab Mounting
Screws—Torque..........................................................................220 N·m
(160 lb·ft)
LX1038016 —UN—20APR06
Continued on next page LS87647,00002D2 -19-21JAN17-2/5
TM804919 (23JAN17) 90-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1026
Remove and Install Components
4. Tighten the rear cab mounting screws (A) and (B) of
the rear cab mounting to specified torque.
Specification
Rear Cab Mounting
Screws—Torque..........................................................................220 N·m
LX1026616 —UN—09MAY01
(160 lb·ft)
5. Remove the KJD10557 tractor cab tilting device.
6. Install the access ladder.
7. Install the exhaust pipe. (See Remove and Install
Exhaust Pipe in Section 30, Group 25.)
A—Rear Cab Mounting Screws
(4 used)
LS87647,00002D2 -19-21JAN17-3/5
8. Connect the clutch cable (A).
A—Clutch Cable
BM010863 —UN—26APR16
LS87647,00002D2 -19-21JAN17-4/5
9. Install the right-hand rear wheel. (See Remove and
Install Front and Rear Wheels in Section 80, Group 15.)
10. Drive the tractor for a distance of 50 m (150 ft), then
retighten the wheel screws to specified torque.
LX1038022 —UN—21APR06
11. Bleed the brake system. (See Bleeding Brakes
without Air Brakes or Bleeding Brakes with Air Brakes
in Section 60B, Group 10.)
LS87647,00002D2 -19-21JAN17-5/5
TM804919 (23JAN17) 90-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1027
Remove and Install Components
Cab Mounts—Exploded View
H B
D
I E
C
B
F
BM008116 —UN—23DEC16
BM017192 —UN—23DEC16
J
G
6170J, 6190J, and 6210J Tractors Cab Mounts
6135J and 6150J Tractors Cab Mounts
A—Front Cab Mounting Screws D—Bushings I— Rear Cab Mounting Washers
(2 used) E—Rubber Bearing J— Rear Cab Mounting Nuts
B—Washers F— Washers
C—Rubber Washers G—Nuts
H—Rear Cab Mounting Screws (4
used)
TS95756,00003E3 -19-29DEC16-1/1
Remove and Install Cab
1. Disconnect the battery negative terminal.
2. Remove the front console cover. (See Remove and
Install Front Console Cover in this Group.)
LX1026605 —UN—25APR01
3. Loosen the lock nut (B) and disconnect the retaining
clip (C) and yoke (A). Then remove the yoke from
cable.
NOTE: While the cab is suspended, feed the cable
through the opening in cab floor.
4. Remove the exhaust pipe. (See Remove and Install
Exhaust Pipe in Section 30, Group 25.)
A—Yoke C—Retaining Clip
B—Lock Nut
Continued on next page LS87647,00002BB -19-23DEC16-1/15
TM804919 (23JAN17) 90-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1028
Remove and Install Components
5. Remove the nuts (A) and (B) and remove the access
ladder.
A—Nuts (2 used) B—Nuts (2 used)
CQ240260 —UN—17MAY05
LS87647,00002BB -19-23DEC16-2/15
6. Disconnect the steering hoses (A) and brake hoses (B).
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
CQ256930 —UN—08NOV05
NOTE: Identify and mark the hoses before
disconnecting them.
A—Steering Hoses B—Brake Hoses
Steering and Brake Hoses—without AutoTrac™ Integrated
BM010855 —UN—13APR16
Steering and Brake Hoses—AutoTrac™ Integrated
AutoTrac is a trademark of Deere & Company
Continued on next page LS87647,00002BB -19-23DEC16-3/15
TM804919 (23JAN17) 90-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1029
Remove and Install Components
7. Identify, mark, and disconnect all bowden cables
under the cab.
CQ257080 —UN—08NOV05
LS87647,00002BB -19-23DEC16-4/15
8. Disconnect the bowden cables (A) from selective
control valves.
A—Bowden Cables
BM010846 —UN—07APR16
Continued on next page LS87647,00002BB -19-23DEC16-5/15
TM804919 (23JAN17) 90-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1030
Remove and Install Components
9. Disconnect the hose (A) from the priority valve.
A—Hose
BM010857 —UN—13APR16
6135J and 6150J Tractors
BM010856 —UN—13APR16
6170J, 6190J, and 6210J Tractors
Continued on next page LS87647,00002BB -19-23DEC16-6/15
TM804919 (23JAN17) 90-05-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1031
Remove and Install Components
10. Remove the fitting (A) of the receiver-dry.
11. Remove the support (E).
12. Disconnect coolant line from connector (B).
LX1026665 —UN—18JUN01
CAUTION: Extract the coolant BEFORE
disconnecting any coolant lines.
IMPORTANT: To avoid air from entering,
immediately seal the air conditioning
system connecting points.
13. Disconnect the heater hoses (C) and (D) then bend
them in form of a loop. Secure the loops with cable
ties as shown.
IMPORTANT: Seal all open ends.
NOTE: Identify and mark the heater hoses before
LX1016480 —UN—21APR97
disconnecting them.
NOTE: Drain the water into a suitable container as it
comes out of lines, then fill into the radiator again.
14. Remove the cover (F) and disconnect the connectors
behind it.
Bend Hoses in Form of a Loop
15. Disconnect the connector (G).
A—Fitting E—Support
B—Connector F— Cover
C—Heater Hose G—Connector
D—Heater Hose
LS87647,00002BB -19-23DEC16-7/15
16. Disconnect the connectors (A) from Basic Control Unit
(BCU), Tractor Equipment Control Unit (TECU)1, and
Steering, Brakes, and Backup Control Unit (SBBC)1.
A—Connectors
CQ257150 —UN—08NOV05
1
Tractor equipped with AutoTrac™ Integrated.
Continued on next page LS87647,00002BB -19-23DEC16-8/15
TM804919 (23JAN17) 90-05-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1032
Remove and Install Components
17. Disconnect the hose (A)1.
18. Remove the protective cover (B) and disconnect the
connector at the stepper motor.
CQ263140 —UN—06JAN06
6135J and 6150J Tractors
BM010858 —UN—13APR16
6170J, 6190J, and 6210J Tractors
1
For 6135J and 6150J tractors.
LS87647,00002BB -19-23DEC16-9/15
19. Disconnect the hose (A)1.
A—Hose
CQ257160 —UN—08NOV05
6135J and 6150J Tractors
1
For 6135J and 6150J tractors.
Continued on next page LS87647,00002BB -19-23DEC16-10/15
TM804919 (23JAN17) 90-05-15 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1033
Remove and Install Components
20. Remove the two screws from the top of the roof and
install the dealer-fabricated Suspension Eyes for
Operator's Cab (B).
21. Suspend the cab with a suitable hoist using the JDG23
lifting sling (A).
CQ240140 —UN—17MAY05
IMPORTANT: Adjust the attaching points on JDG23
lifting sling to correspond to distance between
the two dealer-fabricated Suspension Eyes
for Operator's Cab (B).
A—JDG23 Lifting Sling B—Dealer-Fabricated
Suspension Eyes for
Operator’s Cab (2 used)
LS87647,00002BB -19-23DEC16-11/15
22. Remove the rear and front cab mounting screws (A)
on both sides of cab.
NOTE: To access the front cab mounting screws,
remove the floor mat.
LX1026616 —UN—09MAY01
A—Cab Mounting Screws (6
used)
LX1027070 —UN—29AUG01
Continued on next page LS87647,00002BB -19-23DEC16-12/15
TM804919 (23JAN17) 90-05-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1034
Remove and Install Components
23. Lift off the cab and disconnect the return hose (A) as
soon as you can reach it.
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
LX1026657 —UN—12JUN01
NOTE: Identify and mark the hose before disconnecting it.
A—Hose
CQ257160 —UN—08NOV05
Return Hose
Continued on next page LS87647,00002BB -19-23DEC16-13/15
TM804919 (23JAN17) 90-05-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1035
Remove and Install Components
24. Disconnect the hose (A) from accumulator (B).
IMPORTANT: Seal all open ends.
NOTE: Collect oil as it comes out.
LX1020889 —UN—19JUN98
NOTE: Identify and mark the hose before disconnecting it.
25. Carefully raise the cab.
IMPORTANT: When raising the cab, take care of
hydraulic lines and hoses, bowden cables and
wiring harnesses. There is a risk that they
remain stuck to other components.
Pay attention to cable junctions at other
A—Hose B—Accumulator
items that must be connected later to the cab
components and wiring harnesses.
26. To install the cab, follow the procedure in reverse • Make sure that the cables are free of tension.
order, observing the following: • Make sure that the cables not touch any other
moving parts.
IMPORTANT: DO NOT use grease or oil to facilitate • Make sure that the cables are not bent or
assembly of the cab mounting parts. If it is compressed.
necessary to use a lubricant, use powder • Make sure that all the wiring harnesses is correctly
talc or silicone spray. routed.
a. Lower the cab onto the mounts and make sure c. Reinstall all steering system hydraulic hoses to their
to avoid any stuck hoses, wiring harnesses, and clamps.
bowden cables.
d. Connect the condensation drain hoses between the
b. Before attaching the cab, observe the following: main frame and transmission.
Continued on next page LS87647,00002BB -19-23DEC16-14/15
TM804919 (23JAN17) 90-05-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1036
Remove and Install Components
e. Tighten the rear cab mounting screws to
specification:
Specification
Rear Cab Mounting
Screws—Torque..........................................................................200 N·m
LX1026624 —UN—15MAY01
(147.5 lb·ft)
f. Tighten the front cab mounting screws to
specification:
Specification
Front Cab Mounting
Screws—Torque..........................................................................220 N·m
(162 lb·ft)
g. Adjust the gear-shift and range-shift cables. (See
l. Charge the air conditioning system. (See Charging
Adjust Gear-Shift and Range-Shift Cables in Section
Air Conditioning System (With Loading Cylinder)
50B, Group 10.)
or Charging Air Conditioning System (With
h. Adjust the clutch pedal. (See Adjusting Clutch Recovery/Recycling and Charging Station) in this
Pedal in Section 50B, Group 10.) Section, Group 10.)
i. Adjust the forward/reverse control cable. (See m. Check the neutral start system. (See Check
Adjusting Forward/Reverse Cable in Section 50B, Neutral Start System—PowrQuad™ Transmission
Group 10.) in Section 10, Group 15.)
j. Adjust the trailer park brake (If Equipped). (See n. Check all functions and correct all faults. Refer to
Adjusting Handbrake (Air Brake System) in Section Diagnostic Technical Manual.
60C, Group 05.)
k. Bleed the brakes. (See Bleeding Brakes without
Air Brakes or Bleeding Brakes with Air Brakes in
Section 60B, Group 10.)
LS87647,00002BB -19-23DEC16-15/15
Remove and Install Front Console Cover
1. Remove the lever (A).
A—Lever
Continued on next page LX1028893 —UN—16MAY02
LS87647,000018A -19-23DEC16-1/5
TM804919 (23JAN17) 90-05-19 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1037
Remove and Install Components
2. Remove the screw (A).
3. Carefully remove the console cover (B).
A—Screw B—Console Cover
LX1028894 —UN—16MAY02
LS87647,000018A -19-23DEC16-2/5
4. Remove the screws (A), (B), (C), and (D).
A—Screw C—Screw
B—Screw D—Screw
Continued on next page LX1028895 —UN—16MAY02
LX1028896 —UN—16MAY02
LS87647,000018A -19-23DEC16-3/5
TM804919 (23JAN17) 90-05-20 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1038
Remove and Install Components
5. Raise the console (A).
LX1029646 —UN—27JUN02
LS87647,000018A -19-23DEC16-4/5
6. Disconnect the connectors (A) and (B).
7. Remove the console.
8. To install the console, follow the procedure in reverse
order.
LX1029758 —UN—28JUN02
A—Connector B—Connector
LS87647,000018A -19-23DEC16-5/5
TM804919 (23JAN17) 90-05-21 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1039
Remove and Install Components
TM804919 (23JAN17) 90-05-22 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1040
Group 10
Air-Conditioning System
Special Tools
NOTE: Order tools according to information given
in SERVICEGARD™.
SERVICEGARD is a trademark of Deere & Company
AS53436,00001DF -19-12APR12-1/1
Tightening Torque for Refrigerant Hoses
Thread Torque
5/8" 17 N.m (13 lb.ft)
3/4" 35 N.m (26 lb.ft)
7/8" 40 N.m (29 lb.ft)
AG,LT04177,850 -19-10NOV05-1/1
Safety Regulations
particularly in workshop pits, given that
CAUTION: Safety regulations and labor law must the refrigerant is heavier than air and
be complied with in relation to servicing of concentrates at ground level. Additionally,
air conditioning system. The most important when small quantities of the refrigerant
regulations are as follows: escape it is difficult to detect such leaks.
1. Air conditioning systems must only be handled Work only in well ventilated places.
or repaired by suitably qualified personnel. 5. Smoking or naked flames are prohibited in
2. Minors must not be employed in repair work places where there may be possible leaks
that involves the discharge of refrigerants, of refrigerant. High temperatures cause
unless specifically authorized in labor law. the chemical breakdown of the refrigerant,
In such circumstances, their work must be producing toxic substances that pose a
supervised by qualified adults. serious health hazard if inhaled.
3. Before performing repair work on parts 6. The heat produced by welding work on air
containing refrigerant, discharge it in conditioning parts can cause the system
sufficient quantity to guarantee the safety pressure to increase and even the explosion
of the repair work. of these components.
4. Discharge and recycle refrigerant. Refrigerant
discharge can be an asphyxiation hazard,
AG,LT04177,851 -19-10NOV05-1/1
Handling Refrigerant freezing which, in the case of the eyes, can
lead to blindness. Whenever there is the risk
CAUTION: To prevent injury, always wear of refrigerant encountering high temperatures,
protective goggles and gloves when working wear a suitable breathing mask while working.
with refrigerant. Refrigerant has a very low This mask does not protect against the risk
boiling point, therefore any contact with gas of asphyxiation in the event of the discharge
escaping from the system can cause injury or of large quantities of gas.
AG,LT04177,852 -19-10NOV05-1/1
TM804919 (23JAN17) 90-10-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1041
Air-Conditioning System
Air Conditioning System - Safety at Work
SAFETY RULES Refrigerant must be extracted by suction and
re-used. Refrigerant is odorless and colorless,
CAUTION: Certain basic safety regulations apply so small quantities emerging from a leak cannot
when dealing with air conditioning systems, and be detected. Accidentally discharged gaseous
must be observed at all times. They are backed refrigerant is heavier than air; therefore, there
up by legislation covering safety precautions is danger of asphyxiation near the ground or in
for air conditioning systems. The following inspection pits. Ensure that there is adequate
excerpts are particularly important: ventilation at the place of work.
Air conditioning systems may be operated, If refrigerant comes into contact with open
serviced or repaired by authorized, trained flames or hot surfaces, poisonous gases (fluoric
personnel only. gas and phosgene) are produced. Be sure to
Adolescents should not be allowed to avoid inhaling these gases. If liquid refrigerant
carry out service work on air conditioning comes into contact with the skin, serious
systems involving the discharge of Category frostbite will be the result. Therefore always
2 or 3 refrigerants, unless trade training of wear safety glasses and gloves.
adolescents over 16 years old requires such High temperatures produced by welding and
work. In this case, the adolescent must be soldering cause very high pressures inside
supervised by a trained adult. components of the air conditioning system, and
Before repairing components carrying refrigerant, these pressures may result in an explosion.
remove refrigerant as far as necessary to ensure
that the work can be carried out safely.
IN AN EMERGENCY
FIRST AID
After inhaling refrigerant fumes: Move casualty into open air, keep him warm and allow him to rest.
Administer oxygen if necessary. If breathing has stopped or is irregular,
give mouth-to-mouth resuscitation. If heart has stopped beating, give
cardiac massage. Consult a doctor immediately.
After eyes have come into contact with refrigerant: Rinse eyes immediately with cold water; preferably use a 1% boric acid
solution. Rinse eyes for at least 15 minutes.
After skin has come into contact with refrigerant: Wash affected parts of the body with water, or preferably with a solution
consisting of one part essence of vinegar and five parts water.
See a doctor as soon as first aid has been administered!
SAFETY EQUIPMENT
This equipment consists of safety goggles, safety gloves
and, where appropriate, a breathing mask (if there is risk
of poisonous gases being released).
LX002150 —UN—26JUL94
CAUTION: A breathing mask provides no
protection against lack of oxygen.
Prepare a 1% boric acid solution for rinsing the eyes and
a solution consisting of 1 part essence of vinegar and 5
parts water for washing affected parts of the body. Also
provide a first aid kit.
MT18821,00008C8 -19-22FEB11-1/1
TM804919 (23JAN17) 90-10-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1042
Air-Conditioning System
Storage of Refrigerant Containers
CAUTION: Refrigerant containers are under Never store pressurized containers in the vicinity
pressure, and this pressure increases rapidly of heat sources or in places exposed to direct
when the temperature of the container rises. The sunlight. Never open pressurized containers
thin-walled refill containers are particularly at risk by force or damage them in any way.
in this respect. Refrigerant containers must never
be exposed to temperatures over 52°C (120°F).
GL04739,0000231 -19-22MAR05-1/1
Refrigerant R134a The boiling point of R134a is minus 26,5°C
IMPORTANT: The air conditioning system operates (minus 15.7°F) and its freezing point is
using coolant R134a (tetrafluorethane). This minus 101°C (minus 149.8°F).
substance does not contain any chlorine atoms, Before replacing any component, it is
so it does not have a detrimental effect on vital to check whether it is compatible
the ozone in the Earth's atmosphere. with the coolant used.
Even so, the refrigerant must never be It is still essential to ensure that the correct
discharged straight into the air. It should coolant oil is used. R12 systems were lubricated
be captured by a recycling unit. The with mineral oil, which is totally unsuitable for
refrigerant stored in the recycling unit can R134a systems. The latter require PAG oil, which
be reused at any time. mixes very well with the refrigerant and provides
The recycling unit used to do this must be of a ideal lubrication throughout the system.
type suitable for handling coolant R134a.
GL04739,0000239 -19-30MAY05-1/1
Air Conditioning System - Preventive amount of refrigerant in the system may decrease and
Maintenance contamination may increase. This is normal and there is
no way to stop this. As the time of use increases, service
When performing repair or service work on the air may become necessary to ensure trouble-free operation
conditioning system, always consider that the system of the air conditioning system. When the air conditioning
functionality depends strongly on the condition of system is serviced using the air-conditioning service unit,
components and refrigerant/oil used in the system. Even refrigerant is extracted from the system by suction and
air-conditioning systems that are still functioning properly cleaned; moisture is also removed. Refrigerant treated
may be low on oil or refrigerant. Therefore, depending in this way may be used later for refilling the system. A
on age and operating conditions of the air conditioning certain amount of refrigerant, however, must always be
system, it should be up to the service personnel to replace added to the system to make up for losses caused by
receiver-drier, refrigerant and refrigerant oil. This should servicing the system.
be done after consultation with the owner, explaining
possible risks regarding air-conditioning components. Reasons for refrigerant losses:
• Refrigerant diffusing from hoses
Receiver-drier: Depending on age and condition of the air • Brittle seals
conditioning system, the receiver-drier should be replaced • Leaking filling valves
each time the system is serviced. The receiver-drier is an • Loose fittings
essential component of the air conditioning system; its
task is to absorb moisture and dirt. With increasing age of Refrigerant oil: The refrigerant oil should be replaced
the receiver-drier, this capability is greatly reduced, and each time the system is serviced. Refrigerant oil provides
the refrigerant becomes more and more contaminated lubrication of compressor and other components.
with moisture and dirt. Refrigerant oil mixes with refrigerant and thus provides
reliable lubrication of all lubricating points. Refrigerant oil,
Possible consequences: however, is very hygroscopic; this means that it tends to
• Icing up of air-conditioning components causing absorb moisture. As the moisture content of the refrigerant
malfunctions oil increases, the lubrication performance is reduced.
• Plugging of valves
• Corroded components Possible consequences:
• Brittle seals
R134a refrigerant: Refrigerant is subject to a certain • Compressor damage
deterioration. Depending on operating conditions, the • Expansion valve malfunctions
MT18821,00008CC -19-22FEB11-1/1
TM804919 (23JAN17) 90-10-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1043
Air-Conditioning System
Important
Refrigerant Refrigerant oil
Use R134a refrigerant exclusively. Any other refrigerant Only use the specified refrigerant oil. Any other type of oil
will affect the operation of the air conditioning system and may damage the compressor.
release the equipment manufacturer from any liability.
AG,LT04177,857 -19-10NOV05-1/1
Other Material
Number Name Use
— (U.S.) GENESOLV 2004® 1
To flush the air conditioning system
TY15949 (U.S.) R134a Refrigerant Charge air conditioning system
TY15950 (U.S.) R134a Refrigerant Charge air conditioning system
TY15951 (U.S.) R134a Refrigerant Charge air conditioning system
TY22101 (U.S.) R134a Compressor Oil Lubricate air conditioning system
components
1
GENESOLV 2004 is a registered trademark of the Micro
Care Corporation (800-638-0125)
AG,LT04177,858 -19-10NOV05-1/1
Specifications
Item Measurement Specification
R-134a Refrigerant Capacity 1.5 kg
(3.3 lb)
Evacuating System Vacuum 94 kPa
(0.94 bar)
(13.63 psi)
Compressor Oil Capacity 0.08 L
(0.02 gal)
Refrigerant Line Screw Torque 10 N·m
(88.5 lb·in)
Pulley-to-Hub Clearance 0.35—0.65 mm
(0.014—0.025 in)
Clutch Hub Screw Torque 15 N·m
(132 lb·in)
TS95756,00003DB -19-29DEC16-1/1
TM804919 (23JAN17) 90-10-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1044
Air-Conditioning System
Air conditioning system - Instructions for 1. Open all the air vents/louvers.
starting up the DENSO air conditioning
compressor 2. Start the engine and allow the idle speed to stabilize
(about 5 seconds).
IMPORTANT: This procedure needs to be carried
out whenever the air conditioning system has 3. Set the fan to at least 75% of its maximum possible
been replaced or completely cleaned, and if output.
the system has not been in use for a lengthy 4. Switch on the air conditioning system and continuously
period of time (about 4 weeks). run the compressor at idle speed for at least 10
minutes.
CAUTION: Do NOT switch on the compressor When this time is up, the compressor will have spread
while the engine is running until you the oil throughout the refrigerant system.
have reached step 4.
LX26150,0000938 -19-13JUN12-1/1
Filling the Cylinder
CAUTION: To prevent injury, always wear
protective goggles and gloves when working
on the air conditioning system.
1. Ensure that all valves are CLOSED.
2. Invert supply tank (A) (valve downward) and connect
yellow hose of supply tank to high-pressure valve of
cylinder (D).
3. Open supply tank valve and high-pressure valve of
cylinder.
NOTE: .: The pressure gauge on the metering cylinder
will move, indicating an increase in pressure.
4. Briefly open the low pressure valve (E) of cylinder to
relieve cylinder pressure, then close it.
5. Refrigerant will flow from tank to cylinder. Level can
be checked at cylinder sight glass.
6. Close supply tank valve and high-pressure valve of
CQ183160 —UN—22MAR99
cylinder.
NOTE: Use yellow hose for this operation.
A—R134a gas canister D—High pressure valve
B—Cylinder E—Low pressure valve
C—Hose
AG,LT04177,1397 -19-29SEP10-1/1
TM804919 (23JAN17) 90-10-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1045
Air-Conditioning System
Charging Air Conditioning System (With
Loading Cylinder)
CAUTION: To avoid damage to compressor when
charging refrigerant on high pressure side of
CQ183190 —UN—22MAR99
system, tractor engine MUST BE shut off.
1. Once cylinder has necessary amount of R134a, turn on
heater and let cylinder internal pressure reach 125 psi;
CAUTION: Pressure in gas cylinder should
not exceed 140 psi.
2. Ensure that all valves are closed (gauges and charging
cylinder). A—Yellow hose C—Cylinder scale
B—High pressure valve
3. Connect yellow hose from gauge set to high pressure
valve of charging cylinder (B);
IMPORTANT: A system designed to operate with in pressure chart. After taking the reading maintain
R134a MUST NEVER be charged with R12. tractor in slow idle.
T. environment High pressure Low pressure
4. Open high pressure valves (B) of charging cylinder
and gauge set (red) respectively. °C PSI PSI
11 to 15 80 to 100 3 to 9
NOTE: System vacuum will absorb R134a into system. 16 to 21 80 to 130 6 to 15
22 to 26 100 to 170 9 to 18
5. Charge air conditioning system with 1475 g of R134a.
Quantity is determined by difference in levels on 27 to 32 120 to 190 12 to 23
graduated scale of charging cylinder and controlled by 33 to 38 130 to 210 15 to 29
closing high pressure valve of charging cylinder. 39 to 43 190 to 260 18 to 30
Example: 44 to 49 215 to 305 25 to 35
Value indicated on scale — 2000 g.
8. Disconnect high pressure hose (red) from tractor
Necessary quantity of refrigerant — 1475 g.
air conditioning system. Open both (high and low
Difference: 2000 — 1475 = 525g.
pressure) valves on gauges. Observe low and high
6. Close low pressure valve on gauge set (red);
pressure gauges until there is a reduction in pressure
7. Switch on tractor and leave in slow idle for
readings, then close both valves on gauge set.
approximately 3 minutes (to allow oil to circulate in
compressor) with thermostat and fan on maximum NOTE: Pressure reduction occurs because the system
setting (leave heater switched off). Then increase causes remaining R134a gas to be sucked out
engine speed to 2000 rpm and maintain this speed. At of blue, red and yellow hoses through blue hose.
this speed wait until high and low pressure gauges
stabilize and then take a reading, checking to see 9. To finish off, disconnect blue hose from air conditioning
if reading value is within range of values indicated system.
GB52027,000138F -19-29SEP10-1/1
TM804919 (23JAN17) 90-10-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1046
Air-Conditioning System
Charging Air Conditioning System (With Recovery/Recycling and Charging Station)
1. Evacuate system. (See Evacuate Air Conditioning
IMPORTANT: Close discharge valve on the
System in this Group.)
gauge manifold before starting engine and
IMPORTANT: Use only R134a Refrigerant Recovery, compressor to prevent overpressurizing
Recycling, and Charging machines. Prevent refrigerant container.
compressor damage. DO NOT mix R134a
equipment, refrigerant, and refrigerant 7. Continue charging system to capacity. Start engine to
oils with R12 systems. complete charging system if a heated cylinder is not
being used.
2. Connect JT02045 Recovery/Recycling, and Charging Specification
Station to charge system. R134a Refrigerant—Ca-
3. Connect low-pressure hose (blue) to suction fitting pacity.............................................................................................. 1.5 kg
on compressor. Connect high-pressure hose (red) to (3.3 lb)
discharge fitting on compressor. 8. Close both gauge manifold valves and perform a
IMPORTANT: Do not run engine. System must hold a system operational check as follows:
minimum vacuum of 0.97 bar (14 psi). Deduct • Engine at 2000 rpm. Close door and all windows.
0.03 bar (0.44 psi) from 0.76 m (29.9 in) for each • Compressor operating with temperature control at
300 m (11 811 in) elevation above the sea level. maximum cooling, and blower at PURGE.
4. Charge the system.
• Check ambient air temperature, cab air duct
temperature, suction, and discharge pressures.
5. Weigh refrigerant supply tank and invert so refrigerant Compare to the temperature-pressure chart and
enters system as a liquid. temperature drop specifications in the Diagnostic
Technical Manual.
6. Begin charging through the discharge port first. When
suction pressure nearly equals discharge pressure,
open suction valve.
TS95756,00003D8 -19-23DEC16-1/1
Adding Oil to the Air Conditioning System
1. Connect oil injector to yellow hose (C);
2. Open valve (B) of the oil injector.
3. Open low pressure valve on gauge set.
NOTE: The system vacuum will absorb the
oil into the system.
CQ183200 —UN—22MAR99
4. Add 30 ml of oil to the system whenever repair it
without replace any A/C system component.
NOTE: When a system part is replaced, also add the
corresponding quantity for this component.
Approximate oil quantities for air conditioning
system components
In case of replacing one of the air conditioning
A—Oil injector C—Yellow hose
components, disassembled and clean, add the B—Valve
following quantities of oil to refrigerant circuit.
- Condenser: 40 ml
- Evaporator: 40 ml
- Receiver-drier: 10 ml IMPORTANT: The refrigerant oil has a great affinity
- Refrigerant lines: 20 ml with water - meaning that it attracts large
- Compressor: 80 ml quantities of humidity from the atmosphere.
- Hoses: 3 ml for every 30 cm Because of this, do not expose system and oil
5. Disconnect the oil injector. container to the air for more time than necessary.
AG,LT04177,1398 -19-29SEP10-1/1
TM804919 (23JAN17) 90-10-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1047
Air-Conditioning System
Leak Test
Perform a leak test only on systems that are in an
operational condition. If the system has already lost some
of its refrigerant, top it up with refrigerant before testing
for leaks.
Go over the entire system with the electronic leak detector
(A). Refer to Diagnostic Technical Manual for more
LX1037448 —UN—05APR06
information.
NOTE: If possible, check underneath each potential
leak, as R-134a refrigerant is denser than air.
Dense concentrations of R-134a in the air may
affect the result of the test.
A—Electronic Leak Detector
TS95756,00003D7 -19-29DEC16-1/1
Evacuate Air Conditioning System
IMPORTANT: Use only R134a Refrigerant Recovery,
Recycling, and Charging machines. Do
not mix R134a equipment, refrigerant, and
refrigerant oils with R12 systems.
CQ286045 —UN—16SEP10
1. Connect JT02045 Recovery/Recycling Station and
Manifold Gauges.
NOTE: Pump must be capable of pulling at least 28.6 in.
Hg vacuum (sea level). Deduct 1 in. Hg from 29.9 in.
for each 300 m (1000 ft) elevation above sea level.
2. Connect low-pressure hose (blue) to suction fitting (A)
on compressor. Connect high-pressure hose (red) to
discharge fitting (B) on compressor.
IMPORTANT: A decrease in vacuum of 1 in. Hg or
more in five minutes indicates an excessive
CQ286044 —UN—16SEP10
leak, or there is still liquid R134a in system.
3. Follow manufacturer's instructions and evacuate
system.
Specification
Evacuating
System—Required
Vacuum at Sea Level..................................................... 94 kPa (0.9 bar)
(28.6 in. Hg)
A—Suction Fitting B—Discharge Fitting
a. Evacuate system for 30—45 minutes, to remove air,
nitrogen, and moisture.
b. Charge system. (See Charge Air Conditioning
System in this group.)
GB52027,00013D1 -19-29SEP10-1/1
TM804919 (23JAN17) 90-10-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1048
Air-Conditioning System
Cleaning the Air Conditioning System
Each time tractor operates with air conditioning system
open (exposed) to environment, it is likely that internal
contamination of components occurs (earth, dust, oils,
etc.).
CQ183870 —UN—23APR99
IMPORTANT: Whenever the system is opened it
will be contaminated by humidity.
If components become contaminated the entire system
must be cleaned out according to following procedure:
Sequence of Operations:
1. Replace defective part.
A—High pressure hose C—Compressor
NOTE: Replacement parts for air conditioning B—Low pressure hose D—Nitrogen gas nozzle
system must always be capped.
2. Disconnect two hoses (A) and (B) from compressor (C).
3. Inject nitrogen (gas) into hose (A) for approximately 30 NOTE: Do not inject nitrogen into compressor (3).
seconds at a pressure of 80 psi. Nitrogen will circulate
through entire system and exit via hose (B). Tools:
4. Immediately after completing above operation, Nitrogene cylinder.
reconnect hoses (A) and (B) to compressor (C).
AG,LT04177,1286 -19-10NOV05-1/1
TM804919 (23JAN17) 90-10-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1049
Air-Conditioning System
Remove and Install Compressor
Tractors without Air Trailer Brake
1. Discharge the air-conditioning system.
LX1037458 —UN—10APR06
2. Disconnect the battery negative cable.
3. Remove the engine fan belt. (See Replace Engine
Fan Belt in Section 30, Group 20.)
4. Disconnect the connector (G).
5. Remove the screws (A).
6. Put aside the engine control unit (ECU) and power
link box support (B).
7. Disconnect the low-pressure (C) and high-pressure
line (D).
IMPORTANT: Seal all the open ends.
LX1037459 —UN—10APR06
8. Remove the screws (E).
9. Remove the air conditioner compressor (F).
10. To install the air conditioner compressor, follow the
procedure in reverse order, observing the following:
a. Check the refrigerant oil level. (See Check
Refrigerant Oil Level in this Group.)
b. If necessary, add oil to the system. (See Adding Oil
to the Air Conditioning System in this Group.)
c. Tighten the screws at the refrigerant lines to
BM011257 —UN—29DEC16
specification:
Specification
Refrigerant Line
Screw—Torque..............................................................................10 N·m
(88.5 lb·in)
A—Screws (4 used) E—Screws (4 used)
B—Engine Control Unit (ECU) F— Air Conditioner
and Power Link Box Compressor
Support G—Connector
C—Low-Pressure Line
D—High-Pressure Line
Continued on next page TS95756,00003D6 -19-29DEC16-1/2
TM804919 (23JAN17) 90-10-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1050
Air-Conditioning System
Tractors with Air Trailer Brake
1. Discharge the air-conditioning system.
2. Disconnect the battery negative cable.
3. Remove the engine fan belt. (See Replace Engine
BM011258 —UN—29DEC16
Fan Belt in Section 30, Group 20.)
4. Disconnect the connector (C).
5. Disconnect the lines (D).
IMPORTANT: Seal all the open ends.
6. Remove the screws (A).
7. Remove the air conditioner compressor (B). A—Screws (4 used) C—Connector
B—Air Conditioner D—Lines
8. To install the air conditioner compressor, follow the Compressor
procedure in reverse order, observing the following:
a. Check the refrigerant oil level. (See Check
Refrigerant Oil Level in this Group.) Specification
Refrigerant Line
b. If necessary, add oil to the system. (See Adding Oil Screw—Torque..............................................................................10 N·m
to the Air Conditioning System in this Group.) (88.5 lb·in)
c. Tighten the screws at the refrigerant lines to
specification:
TS95756,00003D6 -19-29DEC16-2/2
Check Refrigerant Oil Level
NOTE: Replace receiver-drier every time the
system is opened.
1. Drain the refrigerant oil from compressor through the
LX004356 —UN—19SEP94
suction line connection into a measuring container and
note the quantity of oil.
IMPORTANT: Dispose refrigerant oil properly.
NOTE: Take care not to spill any oil.
2. Fill in with new refrigerant oil. (See Adding Oil to the
Air Conditioning System in this Group.)
TS95756,0000261 -19-20DEC16-1/1
Disassemble and Assemble Magnetic Clutch
of Air Conditioner Compressor
NOTE: There is no need to disconnect any refrigerant
lines before disassembling the magnetic clutch.
LX004357 —UN—22NOV94
1. Hold the clutch hub securely using a tie band.
2. Remove the clutch hub screw.
Continued on next page LS87647,000056E -19-29DEC16-1/4
TM804919 (23JAN17) 90-10-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1051
Air-Conditioning System
3. Remove the shims (A) from the clutch hub and keep
them ready for reinstallation.
A—Shims
LX004353 —UN—14SEP94
LS87647,000056E -19-29DEC16-2/4
4. Remove the snap ring and the clutch plate.
LX004358 —UN—14SEP94
LS87647,000056E -19-29DEC16-3/4
5. Remove the snap ring.
6. Disconnect solenoid cable at compressor and take
off solenoid.
7. To assemble the magnetic clutch, follow the procedure
in reverse order, observing the following:
LX004359 —UN—14SEP94
a. When reinstalling the snap ring, make sure that the
chamfered side of the snap ring is at the top.
b. Tighten the clutch hub screw to specification:
Specification
Clutch Hub
Screw—Torque..............................................................................15 N·m
(132 lb·in)
LS87647,000056E -19-29DEC16-4/4
TM804919 (23JAN17) 90-10-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1052
Air-Conditioning System
Check Clutch Hub Clearance
1. Using a feeler gauge, check clearance between the
clutch hub and plate at three equally spaced points.
2. Rotate the pulley through half a revolution and check
LX1037450 —UN—07APR06
the clearance again at three equally spaced points.
3. Compare to specifications and add or remove shims as
required. (See Disassemble and Assemble Magnetic
Clutch of Air Conditioner Compressor in this Group.)
Specification
Pulley-to-
Hub—Clearance...............................................................0.35—0.65 mm
(0.014—0.025 in)
TS95756,00003DC -19-29DEC16-1/1
Remove and Install Condenser
1. Discharge the system.
2. Disconnect the retaining springs (A) from the guide
rails (B) on both sides of the air conditioner condenser.
LX1036576 —UN—09JUN05
3. Disconnect the refrigerant lines (C).
IMPORTANT: Seal all the open ends.
4. Remove the air conditioner condenser (D).
5. Dispose the refrigerant oil properly.
6. To install the air conditioner condenser, follow the
procedure in reverse order, observing the following:
a. Replace receiver-drier. (See Replace Air
Conditioner Receiver-Drier in this Group.)
b. Evacuate system. (See Evacuate Air Conditioning
BM011259 —UN—29DEC16
System in this Group.)
c. Check refrigerant oil level. (See Check Refrigerant
Oil Level in this Group.)
d. Add oil, if necessary. (See Adding Oil to the Air
Conditioning System in this Group.)
A—Retaining Springs C—Refrigerant Lines
B—Guide Rail D—Air Conditioner Condenser
TS95756,00003DF -19-29DEC16-1/1
TM804919 (23JAN17) 90-10-13 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1053
Air-Conditioning System
Replace Air Conditioner Receiver-Drier
NOTE: The receiver-drier is not serviceable. Install new
receiver-drier if malfunction is suspected.
Receiver-drier should be replaced if system was
BM017184 —UN—20DEC16
contaminated, flushed, open to atmosphere for
more than 24 hours, or if older than 2 years
and system was discharged.
1. Discharge the system.
2. Disconnect refrigerant lines (A) from receiver-drier.
IMPORTANT: Seal all open ends.
NOTE: Collect the oil as it comes out. A—Refrigerant Lines C—Nuts (2 used) and Screws
B—Receiver-Drier (2 used)
3. Remove nuts and screws (C).
4. Remove the receiver-drier (B).
8. Add clean refrigerant oil. (See Adding Oil to the Air
5. Install the new receiver-drier with nuts and screws (C). Conditioning System in this Group.)
6. Connect the refrigerant lines (A).
7. Evacuate system. (See Evacuate Air Conditioning
System in this Group.)
TS95756,00003D9 -19-20DEC16-1/1
Replace Expansion Valve
1. Remove evaporator and expansion valve. (See
Remove and Install Evaporator and Expansion Valve
in this Group.)
LX1016349 —UN—15APR97
2. Remove screws (A).
3. Remove expansion valve (C).
4. Replace the O-rings (B).
NOTE: Apply refrigerant oil to the new O-rings
(B) before install.
5. Install the new expansion valve on the evaporator.
A—Screws C—Expansion Valve
B—O-rings
TS95756,00003DE -19-21DEC16-1/1
TM804919 (23JAN17) 90-10-14 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1054
Air-Conditioning System
Remove and Install Evaporator and
Expansion Valve
1. Discharge the system.
2. Remove cab air filter. (See Replace Cab Air Filter in
Group 20, Section 10.)
LX1016266 —UN—25FEB97
3. Remove the outer roof. (See Remove and Install
Outer Roof in this Section.)
4. Remove the system cover, if equipped.
5. Disconnect heater hoses (A) and refrigerant lines (B)
from evaporator.
IMPORTANT: Seal all open ends.
NOTE: Collect the oil as it comes out.
6. Remove the capillary tube from evaporator.
7. Remove the evaporator (C).
8. Remove the expansion valve (D). (See Replace
LX1016267 —UN—25FEB97
Expansion Valve in this Group.)
9. Clean the evaporator and the expansion valve. If
necessary, install new components.
NOTE: Replace receiver-drier every time you
open the system.
10. Evacuate system. (See Evacuate Air Conditioning
System in this Group.)
11. Check refrigerant oil level. (See Check Refrigerant A—Heater Hoses C—Evaporator
Oil Level in this Group.) B—Refrigerant Lines D—Expansion Valve
12. Add refrigerant, if necessary. (See Adding Oil to the
Air Conditioning System in this Group.)
TS95756,000040F -19-23JAN17-1/1
Installing Condensation Water Drain Hoses
IMPORTANT: Check if both condensation water
drain hoses have loops
Form a loop in hose (A), secure them with clamp (B) and
CQ176930 —UN—17FEB99
position at free space in tractor.
AG,LT04177,907 -19-10NOV05-1/1
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— Repair Technical Manual
012417
PN=1055
Air-Conditioning System
Layout of Condensation Water Drain Hoses
The two condensation water drain hoses are located
behind parts (A) and within sections (B).
IMPORTANT: Both condensation water drain
LX1016268 —UN—25FEB97
hoses should have a loop.
LX1016269 —UN—22APR97
AG,LT04177,874 -19-10NOV05-1/1
TM804919 (23JAN17) 90-10-16 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1056
Air-Conditioning System
Separating and Installing Thermostat
Remove cab air filter.
Remove outer section of roof.
Remove cover of heater/evaporator housing.
LX1016271 —UN—25FEB97
Remove capillary tube (B) from evaporator.
Separate heater control from housing and remove control
plate from housing.
Disconnect two cables (A). Remove thermostat (C).
IMPORTANT: Do not bend or compress capillary tube.
Install capillary tube (B) again to same place.
A—Cable C—Thermostat
B—Capillary tube
LX1016270 —UN—25FEB97
AG,LT04177,875 -19-10NOV05-1/1
Vacuum Pump — General Information
The vacuum pump in air conditioning systems is a
precision pump that requires a minimum of preventive
service.
• Maintain recommended oil level.
CQ183780 —UN—07APR99
• Always use “Caitlin” for air conditioning system vacuum
pump.
• Always replace pump oil after 3 or 5 evacuations, or
once monthly, depending how frequently the pump is
used.
• If the system you will evacuate is contaminated, pump
oil should be changed immediately after use.
• Oil condition is critical for vacuum pump durability. If
oil is dirty or contaminated, the vacuum pumps service A—Oil filler cap B—Oil drain
life will be reduced.
• Revise all connections periodically to ensure there are
no leaks.
AG,LT04177,1417 -19-10NOV05-1/1
TM804919 (23JAN17) 90-10-17 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1057
Air-Conditioning System
TM804919 (23JAN17) 90-10-18 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1058
Group 15
Heating System
Fan and Heater, Disassembling
LX1016273 —UN—23APR97
A—Heater/evaporator housing E—Fan J— Bracket N—Control plate
B—Radiator F— Heater regulator K—Return to water pump O—Outlet tube (2)
C—Sealing strap G—Hot refrigerant hose (return) L— Engine block inlet
D—Insulating H—Resistance M—Fan switch
AG,LT04177,877 -19-10NOV05-1/1
TM804919 (23JAN17) 90-15-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1059
Heating System
Replace Cab Air Filter
BM011230 —UN—24NOV16
BM011234 —UN—24NOV16
1. Loosen the knobs (A).
2. Pull out the filter housing (B).
3. Remove the wing screws (C).
4. Remove the cab air filter (D).
BM011235 —UN—24NOV16
5. To install a new cab air filter, follow the procedure in
reverse order.
A—Knobs C—Wing Screws
B—Filter Housing D—Cab Air Filter
TS95756,00003DA -19-20DEC16-1/1
Separating and Installing Fan
1. Remove outer section of roof.1
2. Remove cover of heater/evaporator housing.
3. Disconnect and remove fan motors (A).
4. Empty cooling and air conditioning system.
LX1016315 —UN—25FEB97
5. Disconnect hot refrigerant hoses (B) and refrigerant
lines (C)2 from radiator or expansion valve.
1
If equipped
2
Only tractors with air conditioning
AG,LT04177,879 -19-10NOV05-1/1
TM804919 (23JAN17) 90-15-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1060
Heating System
Separating and Installing Heater Regulator
1. Remove temperature control knob.
2. Remove cab air filter.
3. Remove outer section of roof.1
4. Remove cover of heater/evaporator housing.
LX1016274 —UN—18MAR97
5. Empty cooling system.
6. Disconnect heater hoses (A) from heater regulator.
7. Remove heater regulator.
1
If equipped
AG,LT04177,880 -19-10NOV05-1/1
TM804919 (23JAN17) 90-15-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1061
Heating System
Separating Heater/Evaporator Housing
Empty cooling and air conditioning system.1
Remove cab air filter.
Remove two parts that hide condensation water drain
LX1016343 —UN—18MAR97
hoses.1
Disconnect condensation water drain hoses from
heater/evaporator housing.
Remove outer section of cab roof.
Remove cover of heater/evaporator housing (B).
Disconnect and remove heater hoses (D).
Disconnect refrigerant lines from expansion valve (D)2
and seal ends with plastic plugs.
Disconnect connections of the two fan motors or of
LX1016344 —UN—18MAR97
thermostat switch. 3
Route heater hoses, refrigerant lines2 and cables through
openings (C) in housing.
CAUTION: When performing separation of
heater/evaporator housing, remember they
have a considerable weight.
Remove bolts (A) on both sides (8 together).
Remove heater/evaporator housing to the rear.
LX1016341 —UN—18MAR97
1
Only tractors with air conditioning
2
If equipped
3
If equipped
AG,LT04177,881 -19-10NOV05-1/1
TM804919 (23JAN17) 90-15-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1062
Group 20
Operator's Cab
Remove Cab Frame
Remove operator's cab. (See Remove and Install Cab
in this Section.)
CAUTION: If frame screws are unfastened or
frame is removed, make sure that all parts are
reinstalled correctly to maintain necessary
protection for the operator.
A tractor in movement may pose strong tension onto main
chassis. Therefore, replace frame if any frame members
are bent, twisted, or have been forced, to maintain
adequate protection of the operator.
Frame members must not be welded, polished, drilled,
LX1027449 —UN—17SEP01
or cut in any way. Doing so may weaken members
sufficiently to restrict their ability to protect the operator in
case there is a sudden movement or tipping over.
TS95756,00003E1 -19-21DEC16-1/1
Remove and Install Outer Roof
1. Remove the screws (A) and (B).
2. Remove the screws (D).
3. Disconnect the connector at the license plate.
BM010830 —UN—29MAR16
4. Carefully remove the outer roof (C).
5. To install the outer roof (C), follow the procedure in
reverse order.
A—Screws (2 used) C—Outer Roof
B—Screws (4 used)
LS87647,0000275 -19-26APR16-1/1
Removing and Installing Windshield
Remove four bolts (A) and wiper arm (B).
Raise windshield (C). LX1027456 —UN—07AUG01
Continued on next page OU04339,000011E -19-22NOV05-1/2
TM804919 (23JAN17) 90-20-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1063
Operator's Cab
Installing windshield
NOTE: Tighten bolts (B) and (C) until you need to
apply a certain force to paper catches installed
between cab frame and sealing.
LX1027457 —UN—07AUG01
Loosen and suspend outer roof.
Connect pre-assembled windshield to support (A) and
align with cab frame.
Press windshield against cab frame.
Tighten bolts (B).
A—Clamp C—Attaching bolts (4 used)
B—Attaching bolts (4 used)
OU04339,000011E -19-22NOV05-2/2
Remove and Install Rear Window
1. Release the handle (A).
2. Remove the ball stud (B) from both sides.
3. Remove the outer roof. (See Remove and Install
BM017186 —UN—21DEC16
BM017187 —UN—21DEC16
Outer Roof in this Group.)
4. Remove the screws and nuts (C) and remove the rear
window.
5. To install the rear window, follow procedure in reverse
order.
NOTE: Tighten screws and nuts (C) until you need to
apply a certain force to paper catches installed
between the cab frame and sealing.
A—Handle C—Screws and Nuts
B—Ball Stud
BM017188 —UN—21DEC16
JG50163,0000178 -19-21DEC16-1/1
TM804919 (23JAN17) 90-20-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1064
Operator's Cab
Installing Door Lock
LX1020699 —UN—08JUN98
A—Door locking pin D—Bolt J— Gasket O—Spacer
B—Shield E—Lock K—Console
C—Support clamp F— Door handle L— Cover
G—Protector M—Door Lock
H—Spacer bushing N—Spacer bushing
Loosen door locking pin (A) and adjust tension of cab door
moving shield (B) until you need a certain force to remove
paper stripes installed between cab frame and sealing.
OU04339,0000120 -19-22NOV05-1/1
Adjusting Window Contact Pressure
Pressure of lower window half to frame may be adjusted
adding or removing washers (see arrow). LX008937 —UN—22SEP94
OU04339,0000121 -19-22NOV05-1/1
TM804919 (23JAN17) 90-20-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1065
Operator's Cab
Remove and Install Operator's Cab Door
Remove Operator's Cab Door
1. Remove the plug (A) and the cab frame cover (B).
LX1027460 —UN—08AUG01
2. Remove the locking wire from ball joint of the gas
cylinder and disconnect the cylinder (C).
3. Remove the screws (D).
A—Plug C—Cylinder
B—Cab Frame Cover D—Screws (4 used)
LX1027461 —UN—08AUG01
TS95756,00003E2 -19-21DEC16-1/2
Install Operator's Cab Door
1. Insert opening cab door into frame and align correctly.
2. Tighten screws (D).
LX1027461 —UN—08AUG01
3. Install gas cylinder (C) and attach.
4. Install cab frame cover (B) and plug (A).
5. Install door lock. (See Installing Door Lock in this
Group).
LX1027460 —UN—08AUG01
TS95756,00003E2 -19-21DEC16-2/2
TM804919 (23JAN17) 90-20-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1066
Operator's Cab
Remove and Install Operator Seat
Mechanic Seat
NOTE: This procedure should be performed by two people.
1. Remove the screws (A).
2. Remove the seat through the cab door.
3. To install the seat, follow procedure in reverse order.
A—Screws (4 used)
CQ297064 —UN—03FEB14
CQ297065 —UN—03FEB14
Continued on next page JG50163,000017B -19-21DEC16-1/3
TM804919 (23JAN17) 90-20-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1067
Operator's Cab
Mechanic Seat with Sensor AutoTrac™
NOTE: This procedure should be performed by two people.
1. Remove screws (A).
2. Disconnect the AutoTrac™ sensor.
3. Remove the seat through the cab door.
4. To install the seat, follow procedure in reverse order.
A—Screws (4 Used)
CQ297066 —UN—03FEB14
CQ297067 —UN—03FEB14
AutoTrac is a trademark of Deere & Company
Continued on next page JG50163,000017B -19-21DEC16-2/3
TM804919 (23JAN17) 90-20-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1068
Operator's Cab
Air Suspension with Sensor AutoTrac™
NOTE: This procedure should be performed by two people.
1. Remove screws (A).
2. Disconnect the AutoTrac™ sensor.
3. Remove seat through the door of cab.
4. Remove the seat through the cab door.
5. To install the seat, follow procedure in reverse order.
A—Screws (4 Used)
CQ297068 —UN—03FEB14
CQ297067 —UN—03FEB14
AutoTrac is a trademark of Deere & Company
JG50163,000017B -19-21DEC16-3/3
TM804919 (23JAN17) 90-20-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1069
Operator's Cab
TM804919 (23JAN17) 90-20-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1070
Group 25
Monitoring Systems
Replace Air Conditioner Pressure Switch
(B015)
NOTE: There is no need to discharge the system if the
line fitting is equipped with a check valve.
BM017185 —UN—21DEC16
The air conditioner pressure switch (A) is at the rear of the
tractor, at the right-hand side of the receiver-drier.
The air conditioner pressure switch connector (B) is
located behind the washer reservoir.
1. Disconnect the connector (B).
2. Replace the air conditioner pressure switch (A).
Tighten to specification:
A—Air Conditioner Pressure B—Connector
Specification Switch
Air Conditioner Pressure
Switch—Torque.............................................................................16 N·m
(12 lb·ft)
3. Reconnect the connector (B).
NOTE: Replace the O-ring.
TS95756,00003E0 -19-21DEC16-1/1
TM804919 (23JAN17) 90-25-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1071
Monitoring Systems
TM804919 (23JAN17) 90-25-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1072
Section 99
Tools
Contents
Page
Group 05—Special Tools (Dealer-Fabricated)
DFLX1 - Adapter Strut ................................... 99-05-1
DFLX7 - Turning Device ................................ 99-05-1
DFLX13 - Holding Device .............................. 99-05-2
DFLX14 – Suspended MFWD Axle
Housing Bracket ........................................ 99-05-2
DFLX15 - Holding Device for
Tractor Components .................................. 99-05-3
DFLX29 - Support.......................................... 99-05-3
Lifting Device ................................................. 99-05-4
Suspension Eyes for Operator's
Cab ............................................................ 99-05-5
Holding Tool................................................... 99-05-5
Wooden Block ............................................... 99-05-5
DFRW79 - Piston Holding Tool...................... 99-05-6
Socket Wrench Insert .................................... 99-05-6
Seal Installer.................................................. 99-05-6
Driver ............................................................. 99-05-7
Assembly and Guide Mandrels...................... 99-05-7
Turning Device .............................................. 99-05-7
Seal Installer.................................................. 99-05-8
Socket Wrench Insert .................................... 99-05-8
Special Wrench ............................................. 99-05-9
Quick Coupler Securing Support ................... 99-05-9
Lifting Tool ................................................... 99-05-10
Guide and Thrust Elements......................... 99-05-10
Bushing........................................................ 99-05-11
TM804919 (23JAN17) 99-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1
Contents
TM804919 (23JAN17) 99-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=2
Group 05
Special Tools (Dealer-Fabricated)
DFLX1 - Adapter Strut
Installing the rear PTO housing on a support stand.
Use in conjunction with JT05723 universal support stand
NOTE: Use high-tensile attaching screws only. When
LX1027077 —UN—03SEP01
securing the adapter strut, remember to use
washers to DIN6918 on the inside; the washers
must have an 8% incline.
Make from U-shaped steel to U-80 DIN1026-St37-2
(UNP-80 EN10279) standard. Hardware required: Two
M12 x 60 mm cap screws and two M16 x 40 mm cap
screws.
A—80 mm (3.2 in.) E—140 mm (5.51 in.)
B—45 mm (1.8 in.) F— Bore, 13 mm (1/2”)
C—400 mm (16 in.) G—Bore, 19 mm (3/4”)
D—360 mm (14.17 in.) H—8 mm (5/16”)
GB52027,0000CE1 -19-09OCT09-1/1
DFLX7 - Turning Device
Adjusting rolling drag torque of rear axle.
A—40 x 10 x 400 mm (1.5 x 0.4 C—M8 x 15 mm (0.6 in.) cap
x 15.7 in.) steel sheet screw
LX000191 —UN—19SEP94
B—14 x 50 mm (0.55 x 2 in.)
round steel
LX,99,05 003103 -19-01MAY92-1/1
TM804919 (23JAN17) 99-05-1 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1075
Special Tools (Dealer-Fabricated)
DFLX13 - Holding Device
Removal and installation of components.
In conjunction with D05007ST — Mobile Support Stand
D05106ST —UN—10NOV94
SK35149,0000787 -19-20OCT15-1/1
DFLX14 – Suspended MFWD Axle Housing
Bracket
Holding drive shaft housing (front-wheel drive axles with
TLS).
NOTE: This tool is attached to the support of a commercial
jack. The correct hole pattern of part (E) depends
on the type of jack being used.
Determine the correct hole pattern and attach tool to the
support of the jack, using at least two M8 screws.
A—185 mm (7.5 in.) C—5 mm (0.2 in.)
B—185 mm (7.5 in.) D—200 mm (8 in.)
LX1020895 —UN—19JUN98
LX24888,00004E5 -19-02DEC05-1/1
TM804919 (23JAN17) 99-05-2 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1076
Special Tools (Dealer-Fabricated)
DFLX15 - Holding Device for Tractor
Components
Removal of tractor components
In conjunction with D05007ST - Mobile Support Stand
LX1021647 —UN—06NOV98
Two M16x350mm threaded rods are also required. When
used to remove the final drives, screw (A) is used to
support the edge of the flat piece of metal.
a— 250 mm (10 in.) e— 16 mm (0.6 in.)
b— 50 mm (2 in.) f— 18 mm (45/64 in.)
c— 15 mm (0.6 in.) A—M12x30 mm Screw
d— 205 mm (8.1 in.)
TS95756,000040E -19-20JAN17-1/1
DFLX29 - Support
Holding detent of shifter shafts when adjusting shifting
mechanism
LX012709 —UN—08NOV95
A-Flat steel bar 25x10x145 mm; (1x0.4x5.7 in.)
LX25601,00007E8 -19-05APR06-1/1
TM804919 (23JAN17) 99-05-3 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1077
Special Tools (Dealer-Fabricated)
Lifting Device
LX1016743 —UN—13JUN97
Removing and installing the PowrQuad module
LX,9905 012857 -19-01MAY97-1/1
TM804919 (23JAN17) 99-05-4 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1078
Special Tools (Dealer-Fabricated)
Suspension Eyes for Operator's Cab
Removing and installing the operator's cab
NOTE: Two suspension eyes are required for operator's
cab removal and installation.
Coat one end of threaded rod (C) with LOCTITE 270
(L41476) and screw it into eye nut (A) until it bottoms.
Lock with hex. nut (B).
A—Commercial M16, DIN 582 C—Threaded rod M16 x 100
lifting eye nut mm (4 in.), Grade 8.8
B—M16 hex. nut
LX012292 —UN—15FEB96
LX24888,00004E4 -19-01OCT01-1/1
Holding Tool
Holding the shifter rail detent when adjusting the shifting
mechanism or the neutral start switch.
A—30x12x110 mm (1.18x C—30x12x20 mm
0.472x 4.33 in.) flat bar steel (1.18x0.472x0.79 in.) flat
B—Welded seam bar steel (2 used)
LX012744 —UN—12MAR96
LX,9905 009779 -19-01APR96-1/1
Wooden Block
Removing and installing the spring pin in the valve spool
of the clutch pedal valve.
LX001761 —UN—19SEP94
LX,99,05 003100 -19-01OCT93-1/1
TM804919 (23JAN17) 99-05-5 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1079
Special Tools (Dealer-Fabricated)
DFRW79 - Piston Holding Tool
Material Required:
• 11.5 cm (4.5 in.) steel wire (9 - 11 gauge)
Fabricate holding tool as illustrated.
RW18988 —UN—01MAY92
Used to hold B2 and B3 pistons in housing during
installation
LX24888,00004E6 -19-01OCT01-1/1
Socket Wrench Insert
Socket wrench insert for removing the guide piece on
brake valves with power brakes.
Take a standard hex. socket insert with a width across
LX1020370 —UN—26MAY98
flats of 41 mm (39/64 in.), and turn the outside diameter
of the hex. end until it is 49.5 mm (1.95 in.) across for
a length of 8 mm (0.3 in.).
LX9905 018125 -19-01APR98-1/1
Seal Installer
Tool for driving the sealing ring into the output shaft (540
rpm)
LX000723 —UN—19SEP94
LX,99,05 003101 -19-01MAY92-1/1
TM804919 (23JAN17) 99-05-6 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1080
Special Tools (Dealer-Fabricated)
Driver
Reworked from KJD10171 to KJD10171A.
Tool for installing the seal ring on output shaft of rear PTO
(540/1000 and 540/540E/1000 rpm)
LX1023820 —UN—20APR00
LX,99,KJD10171A -19-01FEB00-1/1
Assembly and Guide Mandrels
Tools for assisting with the assembly of output shaft for
interchangeable PTO
A—Assembly mandrel B—Guide mandrel
LX001782 —UN—19SEP94
LX,99,05 003102 -19-01MAY92-1/1
Turning Device
Adjusting rolling drag torque of rear axle
A—Steel sheet 40 x 10 x 400 C—M8 x 15 mm (0.6 in.) cap
mm (1.5 x 0.4 x 15.7 in.) screw
LX000191 —UN—19SEP94
B—Round steel 14 x 50 mm
(0.55 x 2 in.)
LX,99,05 003103 -19-01MAY92-1/1
TM804919 (23JAN17) 99-05-7 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1081
Special Tools (Dealer-Fabricated)
Seal Installer
Tool for installing the seal ring on output shaft of rear PTO
(540/1000 and 540/540E/1000 rpm)
LX1027578 —UN—08OCT01
LX25597,0000477 -19-24SEP01-1/1
Socket Wrench Insert
Socket wrench insert for removing the end plate from the
SCV block
Take a standard, 17 mm (11/16 in.) across flats, hex.
socket insert with a 1/2 in. square drive socket. Turn the
LX009562 —UN—12OCT94
outside diameter of the hex. end until it is 22.5 mm (0.9 in.)
across, to a distance of 13 mm (0.5 in.) from the end.
LX24888,00004E7 -19-01OCT01-1/1
TM804919 (23JAN17) 99-05-8 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1082
Special Tools (Dealer-Fabricated)
Special Wrench
For removing the sending unit from fuel tanks that have
screw caps.
NOTE: As an alternative to cutting out the square
hole, a standard 1/2 in. square drive socket
may welded to the metal fork.
LX1016998 —UN—01AUG97
LX24888,00004E8 -19-01OCT01-1/1
Quick Coupler Securing Support
Support to secure quick coupler in a vise.
CQ198510 —UN—23JUN00
Dimensions in mm
Material: aluminum or bronze
OU04339,0000099 -19-09NOV05-1/1
TM804919 (23JAN17) 99-05-9 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1083
Special Tools (Dealer-Fabricated)
Lifting Tool
CQ195150 —UN—08MAR00
Welding assembly. 20x35x1.5 mm tube
Lifting tool (light assemblies).......CQ40316 Remove/Install front table assembly.
OU04339,000009A -19-09NOV05-1/1
Guide and Thrust Elements
LX011786 —UN—17OCT95
Guide and Five Thrust Elements
A—Guide (1 item) B—Thrust Element (5 items)
Guide and five thrust elements for pressing out draft link
pins. Use together with FKM10464 hydraulic cylinder.
LS87647,00002BF -19-14APR16-1/1
TM804919 (23JAN17) 99-05-10 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1084
Special Tools (Dealer-Fabricated)
Bushing
Removing and installing Belleville springs on the
front-wheel drive clutch
LX013231 —UN—07MAY96
LX29905,015004 -19-01NOV97-1/1
TM804919 (23JAN17) 99-05-11 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1085
Special Tools (Dealer-Fabricated)
TM804919 (23JAN17) 99-05-12 6135J, 6150J, 6170J, 6190J, and 6210J Tractors
— Repair Technical Manual
012417
PN=1086
Index
Page
Page
A
John Deere 3 Meters Front Axle .................. 10-20-29
Adjusting ZF Front Axle................................................ 10-20-26
Park Lock .........................................................50B-10-7 Front Axle Final Drive Housing Oil
Adjusting Differential Pre-Load..........................50A-21-12 DANA Front Axle .......................................... 10-20-28
Adjusting Play between Differential John Deere 3 Meters Front Axle .................. 10-20-30
Teeth ................................................................50A-21-13 ZF Front Axle................................................ 10-20-27
Adjustments Check
Headlights at front corners............................... 40-30-12 Battery................................................................ 10-20-9
Steering valve, shock valves..........................60A-05-21 Engine Oil Level............................................... 10-20-18
Air brake system Front Axle Differential Housing Oil Level
Leak check.......................................................60C-05-8 DANA Front Axle .......................................... 10-20-31
Test sequence..................................................60C-05-8 John Deere 3 Meters Front Axle .................. 10-20-32
Air brakes ZF Front Axle................................................ 10-20-30
Screw unions, installation ................................60C-05-2 Front Axle Final Drive Housing Oil Level
Air conditioning DANA Front Axle .......................................... 10-20-32
Adding oil to system........................................... 90-10-7 John Deere 3 Meters Front Axle .................. 10-20-33
Cleaning the system .......................................... 90-10-9 ZF Front Axle................................................ 10-20-31
Evacuate ............................................................ 90-10-8 Transmission/Hydraulic System Oil
Handling refrigerant ........................................... 90-10-1 Level............................................................... 10-20-25
Safety regulations .............................................. 90-10-1 Clean
Air filter .................................................................. 30-15-1 Air Conditioner Condenser................................. 10-20-6
Air intake system ................................................... 30-15-1 Battery................................................................ 10-20-9
Assembling Planetary Carrier..............................50A-31-8 Primary Engine Air Filter .................................... 10-20-5
Axle Bridge Housing, Disassembling and Radiator ............................................................. 10-20-6
Assembling of ....................................................50A-31-9 Transmission/Hydraulic Oil Intake Screen
Axle, Disassembling and Assembling 6150J, 6170J, 6190J, and 6210J
of......................................................................50A-31-10 Tractors ...................................................... 10-20-23
Transmission/Hydraulic Oil Suction
B Screen
6135J Tractor ............................................... 10-20-22
Basic electrical component handling Cleaning
Safety............................................................... 10-25-11 Of Air Conditioning System................................ 90-10-9
Battery Handling, Safety Condensation Water
Safety, Battery Handling .................................... 05-05-3 Hose layout ...................................................... 90-10-16
Bleed Installation of hoses ......................................... 90-10-15
Fuel System ....................................................... 30-10-6 Cooling system ...................................................... 30-20-1
Bolt and screw torque values Couplers (SCVs), reconditioning .......................70C-25-12
Metric ................................................................. 10-25-1 Coupling ends, changing .....................................60C-05-7
Unified inch ........................................................ 10-25-2 Cylinder
Bowden cable (SCVs), adjusting .. 70A-05-4, Of air conditioning, filling.................................... 90-10-5
70B-05-4, 70C-05-4
Brakes D
Bleeding .......................................... 60B-15-7, 60B-15-8
Specifications..................................................... 10-05-5 Diesel engine oil
Break-in engine oil Tier 3 and stage III ............................................. 10-10-2
Non-Emissions certified and certified tier Differential
1, tier 2, tier 3, stage I, stage II, and Exploded view..................................................50A-20-2
stage III ............................................................ 10-10-1 Installing...........................................................50A-20-8
Differential Pre-Load, Adjusting.........................50A-21-12
C Differential, Adjusting Play between Teeth
of......................................................................50A-21-13
Capacities............................................................ 10-05-10 Differential, Adjusting Pre-Load of.....................50A-21-12
Change Disassembling and Assembling Axle.................50A-31-10
Engine Oil ........................................................ 10-20-16 Disassembling and Assembling of Axle
Front Axle Differential Housing Oil Bridge Housing ..................................................50A-31-9
DANA Front Axle .......................................... 10-20-27 Disassembling MFWD Clutch
Assembly .......................................... 50A-16-4, 50A-17-4
Continued on next page
TM804919 (23JAN17) Index-1 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=1
Index
Page Page
Disassembling Planetary Carrier .........................50A-31-6 Heater
Disassembling Rear Differential ..........................50A-21-5 Separating and installing regulator .................... 90-15-3
Door Lock System ............................................................... 90-15-1
Installing............................................................. 90-20-3 High beam headlight bulb, replacing ..................... 40-30-6
Drain Hitch Valve
Additional Oil Reservoir (If Equipped).............. 10-20-23 Centering Stepper Motor................................ 70B-15-11
Fuel Tank ........................................................... 30-10-3 Hoses
Trailer Brake Compressed-Air Tank ................. 10-20-10 Refrigerant, tightening torque ............................ 90-10-1
Drive Hydraulic oil reservoir, restrictor ..........................70C-10-3
front, oil .............................................................. 10-10-6 Hydraulic oil reservoir. restrictor........................70B-10-12
Hydraulic Pump Actuator
E Pump Drive Pinion ...........................................50A-25-8
Repair Specifications .......................................50A-25-1
Electrical System Hydraulic System
Specifications..................................................... 10-05-5 Specifications..................................................... 10-05-6
Engine Hydrostatic steering
Specifications..................................................... 10-05-1 Specifications...................................................60A-05-1
Engine oil
Break-In I
Non-Emissions certified and certified
tier 1, tier 2, tier 3, stage I, stage II, Installing Axle Bridge Housing........................... 50A-31-11
and stage III.................................................. 10-10-1 Installing Planetary Carrier and Measuring
Diesel Rolling Drag ..................................................... 50A-31-11
Tier 3 and stage III ......................................... 10-10-2
Engine oil and filter service intervals L
Tier 3 and stage IIIA
PowerTech Lights with halogen bulbs
0.20 - 0.139 L/kW oil pan............................ 10-10-3 Safety instructions.............................................. 40-30-2
Exhaust system ..................................................... 30-25-1 Low beam headlight bulb, replacing ...................... 40-30-6
Exploded Views
Steering valve ..................................................60A-05-9 M
F Machine identification numbers
Interpreting engine serial number ...................... 10-15-3
Fan Metric bolt and screw torque values ...................... 10-25-1
And heater, disassembling................................. 90-15-1 Metric face seal and o-ring stud end fitting
Separating and installing.................................... 90-15-2 torque chart
Final Drive — Exploded View ..............................50A-31-4 High pressures................................................... 10-25-5
Front Axle Standard pressures............................................ 10-25-4
Specifications..................................................... 10-05-8 MFWD Clutch, Disassembling
Front-wheel drive clutch Assembly .......................................... 50A-16-4, 50A-17-4
Exploded view..................................................50A-15-3 MFWD Clutch, Mounting .................. 50A-16-8, 50A-17-13
Fuel system ........................................................... 30-10-1 MFWD Clutch, Mounting Assembly...... 50A-
Fuel System 16-6, 50A-17-9
Bleed.................................................................. 30-10-6 Mounting MFWD Clutch ................... 50A-16-8, 50A-17-13
Specifications..................................................... 10-05-2 Mounting MFWD Clutch Assembly....... 50A-
16-6, 50A-17-9
G Mounting Rear Differential...................................50A-21-8
Muffler.................................................................... 30-25-1
Grease................................................................... 10-10-6
O
H
Oil
Hardware torque values 4x4 front axle ..................................................... 10-10-5
Metric ................................................................. 10-25-1 Engine
Unified inch ........................................................ 10-25-2 Tier 3 and stage III ......................................... 10-10-2
for front-wheel drive ........................................... 10-10-6
Continued on next page
TM804919 (23JAN17) Index-2 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=2
Index
Page Page
Transmission front cover, removing and
P installing .......................................................50B-15-21
Transmission oil pump, installing ...................50B-15-41
Park, adjusting lock .............................................50B-10-7 Transmission oil pump, removing ..................50B-15-36
Planetary Carrier — Exploded View ....................50A-31-7 Transmission oil pump, servicing ...................50B-15-37
Planetary Carrier and Measuring Rolling PowrQuad™ Transmission
Drag, Installing................................................. 50A-31-11 Tractor Speeds .................................................. 10-05-3
Play between Differential Teeth, PowrQuad Transmission:
Adjusting ..........................................................50A-21-13 Other material ..................................................50B-15-6
Power Take-Off Transmission Components ..............................50B-15-6
Specifications..................................................... 10-05-5 Precautions for vehicles equipped with
PowrQuad Transmission computer controlled systems
Air pump, servicing ........................................50B-15-39 Safety............................................................... 10-25-11
B1 Brake Housing, installing ..........................50B-15-54 Prevent hydraulic system contamination
B1 Brake housing, removing..........................50B-15-53 Safety............................................................... 10-25-10
B1 brake, reconditioning ................................50B-15-56 PTO Clutch — Cross-Sectional View ..................50A-17-2
B2-B3 brake housing, installing .....................50B-15-60 PTO Clutch Cross-Sectional View.......................50A-16-2
B2-B3 Brake housing, removing ....................50B-15-56 Pump
B3 brake, reconditioning ................................50B-15-57 Vacuum, general information ........................... 90-10-17
Brake B1, repairing ........................................50B-15-53
C4 clutch, installing ........................................50B-15-69 Q
C4 clutch, reconditioning................................50B-15-61
C4 clutch, removing .......................................50B-15-60 Quick-couplers (SCVs), recondition-
Clutch pedal valve, separating and ing ....................................................................70C-25-12
installing (mechanically actuated
PowrQuad module) ......................................50B-15-26 R
Forward clutch with planetary drive
(forward/reverse), installing..........................50B-15-85 R134a refrigerant................................................... 90-10-3
Forward clutch with planetary drive Rear Axle
(forward/reverse), removing .........................50B-15-73 Specifications..................................................... 10-05-9
Forward clutch with planetary drive Rear Differential Exploded View..........................50A-21-3
(forward/reverse), servicing..........................50B-15-74 Rear PTO
Front valve housing valves, separating Adjusting countershaft cone
and installing (with mechanically bearing .........................................................50A-35-24
actuated PowrQuad module) ....................... 50B-15-11 Countershaft, reconditioning ..........................50A-35-21
Front valve housing, removing and Modulating valve, installing ............................50A-35-28
installing .........................................................50B-15-8 Modulating valve, removing ...........................50A-35-27
Oil filter element; separation and O-Ring of Reversible PTO,
installation ......................................................50B-15-7 replacing.........................................................50A-35-5
Oil filter, replacing ............................................50B-15-7 Oil sight-glass, reconditioning ........................50A-36-34
Output shaft, replacing...................................50B-15-87 Output shaft cone bearing.,
Planetary drive gears, installing .....................50B-15-48 adjusting.......................................................50A-35-23
Planetary drive gears, servicing.....................50B-15-43 Output shaft seal ring, replacing ......................50A-36-2
Planetary drive, removing ..............................50B-15-42 Output shaft, mounting...................................50A-35-19
Reverse brake, installing................................50B-15-72 Output shaft, reconditioning ...........................50A-35-17
Reverse brake, removing...............................50B-15-70 PTO brake, replacing .....................................50A-35-13
Reverse brake, servicing ...............................50B-15-70 PTO clutch, cross-sectional view .....................50A-36-3
Shift valve housing valves, separating and PTO clutch, exploded view ..............................50A-36-4
installing (with mechanically actuated PTO drive train - exploded view.....................50A-36-19
PowrQuad module) ......................................50B-15-33 PTO drive train - sectional view .....................50A-36-18
Shift valve housing, separating and PTO drive train, mounting ..............................50A-35-22
installing (with mechanically actuated PTO modulating valve, recondition-
PowrQuad module) ......................................50B-15-30 ing ............................................. 50A-35-27, 50A-36-32
Transmission front cover valves, Replacing output shaft sealing ring..................50A-35-4
separating and installing (with Solenoid valve, repairing................................50A-35-29
mechanically actuated PowrQuad Specifications.................................. 50A-35-3, 50A-36-1
module) ........................................................50B-15-23
Continued on next page
TM804919 (23JAN17) Index-3 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=3
Index
Page Page
Support and cone bearings, Selective control valves
installing .......................................................50A-35-26 Bowden cable, adjusting ........... 70A-05-4,
Refrigerant 70B-05-4, 70C-05-4
Of air conditioning, handling .............................. 90-10-1 Couplers, reconditioning ................................70C-25-12
Removing and installing actuating elements Removing/Installing actuating
(SCVs) ............................. 70A-05-2, 70B-05-2, 70C-05-2 elements....................... 70A-05-2, 70B-05-2, 70C-05-2
Replace Selective control valves (SCV)
Backup Light .................................................... 40-30-11 Check inlet check valve (M-SCV
Brake Light Bulbs............................................. 40-30-10 100) ................................................................70C-25-4
Cab Air Filter .................................................... 10-20-11 Check spool (M-SCV 100) ...............................70C-25-4
Engine Fan Belt ............................................... 30-20-11 Recondition M-SCV 100 ..................................70C-25-4
Engine Oil Filter ............................................... 10-20-17 Separating Axle Housing .....................................50A-31-8
Engine Thermostat.............................10-20-14, 30-20-7 Separating Planetary Carrier ...............................50A-31-5
Front Hazard Warning Light Bulbs..................... 40-30-9 Serial number identification
Front Turn-Signal Light Bulbs ............................ 40-30-9 Interpreting engine serial number ...................... 10-15-3
Hydraulic Oil Filter............................................ 10-20-24 Serial numbers
License Plate Light Bulb .................................. 40-30-11 Plates ................................................................. 10-15-1
Primary Engine Air Filter .................................... 10-20-4 Service as required
Rear Hazard Warning Light Bulbs ................... 40-30-10 Bleeding Hydraulic Brakes........ 60B-15-7,
Rear Turn-Signal Light Bulbs........................... 40-30-10 60B-15-8
Secondary Engine Air Filter ............................... 10-20-4 Specifications
Transmission Oil Filter ..................................... 10-20-24 Brakes................................................................ 10-05-5
Replacing terminals Capacities ........................................................ 10-05-10
CAN BUS terminating resistor Electrical System ............................................... 10-05-5
connector ....................................................... 40-05-11 Engine................................................................ 10-05-1
Connectors....................................................... 40-05-16 Front Axle........................................................... 10-05-8
DEUTSCH Connector ...................................... 40-05-22 Fuel System ....................................................... 10-05-2
Individual terminals .......................................... 40-05-26 Hydraulic System ............................................... 10-05-6
KOSTAL Connectors........................................ 40-05-20 Power Take-Off .................................................. 10-05-5
METRI PACK connector with front terminal PowrQuad™ Transmission ................................ 10-05-2
lock................................................................... 40-05-6 Rear Axle ........................................................... 10-05-9
METRI PACK connector with rear terminal Weights ............................................................ 10-05-11
lock................................................................... 40-05-4 Steering
METRIC PACK Connectors ............................... 40-05-8 Steering valve ..................................................60A-05-8
WEATHER PACK Connectors ........................... 40-05-3 Steering and brakes
Rear wheel brakes - exploded view .................60B-15-2
S Steering valve
Adjusting shock valves...................................60A-05-21
SAE face seal and o-ring stud end fitting Assembly .......................................................60A-05-13
torque chart Disassembly...................................................60A-05-10
High pressures................................................... 10-25-7 Steering valve ..................................................60A-05-9
Standard pressures............................................ 10-25-6 Storage of refrigerant containers ........................... 90-10-3
SAE four bolt flange cap screw torque chart Switches
High pressures................................................... 10-25-9 Fan Switch ....................................................... 40-25-15
Standard pressures............................................ 10-25-8 Horn switch ...................................................... 40-25-12
Safety Light switch ...................................................... 40-25-10
Basic electrical component handling................ 10-25-11 Windshield wiper and washer .......................... 40-25-13
Check oil lines and fittings ............................... 10-25-10 SyncroPlus Transmission
Precautions for vehicles equipped with Clutch pedal, adjusting.....................................50B-10-8
computer controlled systems ......................... 10-25-11 Gear shift mechanism, recondition-
Prevent hydraulic system contamina- ing ..................................................................50B-10-2
tion ................................................................. 10-25-10 Range shift lever mechanism,
Safety, Avoid High-Pressure Fluids reconditioning.................................................50B-10-4
Avoid High-Pressure Fluids ............................... 05-05-8
Safety, ROPS T
ROPS, Keep Installed Propertly......................... 05-05-9
Terminals, installing ............................................... 40-05-2
Continued on next page
TM804919 (23JAN17) Index-4 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=4
Index
Page Page
Terminals, replacing Tractor Dimensions ............................................. 10-05-12
CRIMP SNAP IN Connector ............................ 40-05-19 Tractor Speeds
Electronic control unit connectors .................... 40-05-12 PowrQuad™ Transmission ................................ 10-05-3
Fuse and relay boxes (operator's Tractor Weights
cab) ................................................................ 40-05-27 Specifications................................................... 10-05-11
Terminating resistors Transmission
CAN BUS (Cab) ................................................. 45-10-7 PowrQuad™, specifications............................... 10-05-2
Test sequence Transmission belt
Air brake system ..............................................60C-05-8 Releasing tension ............................................ 30-20-11
Thermostat
Separating and installing.................................. 90-10-17 U
Tighten to Specified Torque
Of refrigerant hoses ........................................... 90-10-1 U-Joint Drive Shaft (MFWD)
Tire Combinations ................................................. 10-05-7 repairing ...........................................................50A-10-2
Torque charts Unified inch bolt and screw torque
External hexagon plug ....................................... 10-25-9 values .................................................................. 10-25-2
Metric ................................................................. 10-25-1
Metric face seal and o-ring stud end fitting W
High pressures ............................................... 10-25-5
Standard pressures ........................................ 10-25-4 Wheels
SAE face seal and o-ring stud end fitting Heavy-duty wheel clamps ................................ 80-15-14
High pressures ............................................... 10-25-7 Window contact pressure
Standard pressures ........................................ 10-25-6 Adjusting ............................................................ 90-20-3
SAE four bolt flange cap screw Windshield
High pressures ............................................... 10-25-9 Installing............................................................. 90-20-2
Standard pressures ........................................ 10-25-8 Wire ends, reconditioning ...................................... 40-05-2
Unified inch ........................................................ 10-25-2
TM804919 (23JAN17) Index-5 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=5
Index
TM804919 (23JAN17) Index-6 6135J, 6150J, 6170J, 6190J, and 6210J
Tractors — Repair Technical Manual
012417
PN=6
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