PCTE Institute of Engineering & Technology

Course : B.Tech. (Common to all branches)

Subject Name : Workshop Manufacturing Practices (Lab.)
Subject Code : BTMP-101-18
Semester : Ist
Credit : 03
Course Instructor : Dr. Harmesh Lal
Email Address : [email protected]

OVEARALL COURSE OBJECTIVES

1. Students gain knowledge of the different manufacturing processes which are commonly employed in the
industry,
2. Use and apply to fabricate components using different materials..
.

PREREQUISITES: NONE

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COURSE OUTCOMES

After studying this Course, the Students will be able to:

Course Outcomes
CO1 Students will be able to fabricate components with their own hands. They will also get
practical knowledge of the dimensional accuracies and dimensional tolerances possible
with different manufacturing processes.
CO2 By assembling different components, they will be able to produce small devices of their
interest.

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SYLLABUS

S.No. Name of Experiment/Practical

1. To make a Mortise part of a Mortise & Tenon Joint (with actual job snap)
2. To make a job to controlled dimensions, involving different operations like, Marking,
Measuring, Punching, Hack Sawing, filing and Squaring etc. (with actual job snap)
3. To make different sheet metal joints
4. To make a Rectangular Tray(with actual job snap)
5. To Develop a cone of diameter 60 mm and slant height of 90 mm (with actual job snap)
6. To make a Butt joint by Manual Metal Gas Welding (with actual job snap)
7. To make a “T’ joint by Manual Metal Arc Welding (with actual job snap)
8. To make a job, involving Facing, Plain turning, Step turning & Chamfering etc
9. To make a job, involving operations, Facing, Plain Turning, Step turning Grooving,
Taper turning, etc.
10. To make a square prism using the given cylindrical M.S rod in smithy shop

11. To make a hexagonal bolt using the given cylindrical M.S rod.in smithy shop

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12. Prepare a sand mould box with a given patteren.

Text/Reference Books
(i) Hajra Choudhury S.K., Hajra Choudhury A.K. and Nirjhar Roy S.K., “ Elements of Workshop
Technology” , Vol. I 2008 and Vol. II 2010, Media promoters and publishers private limited,
Mumbai.
(ii) Kalpakjian S. And Steven S. Schmid, “ Manufacturing Engineering and Technology” , 4th
edition, Pearson Education India Edition, 2002.
(iii) Gowri P. Hariharan and A. Suresh Babu,” Manufacturing Technology – I” Pearson Education,
2008.
(iv) Roy A. Lindberg, “ Processes and Materials of Manufacture”, 4 th edition, Prentice Hall India,
1998. (v) Rao P.N., “ Manufacturing Technology” , Vol. I and Vol. II, Tata McGrawHill House,
2017.

EVALUATION CRITERIA

Total Internal Weightage: 60 Marks Total External Weightage: 40 Marks

The bifurcation of Internal Weightage of 30 Marks is given below:-

PARAMETER MARKS
Laboratory Performance 30

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Viva 15
Attendance 5
Practical File 10
Total 60

ATTENDANCE POLICY:

It is compulsory for all the students to have 75% attendance in each subject at the end of the semester failing which the
student will not be allowed to write the final exam.

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ATTENDANCE (%age) ABSOLUTE MARKS

Upto 75% attendance NIL

76% to 80% 1 MARK

81% to 85% 2 MARKS

86% to 90% 3 MARKS

91% to 95% 4 MARKS

Above 95% 5 MARKS

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COURSE PLAN

Subject : Workshop Manufacturing Practice (Lab.)

Code : BTMP 101-18

Class : B.Tech.

Semester : Ist

No. of Labs. : 12

No. of Labs. in Calendar : 12

Name of Instructor : Dr. Harmesh Lal

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S.No. Name of Experiment/Practical Link of Video to be shared

13. To make a Mortise part of a Mortise & Tenon Joint (with actual job https://www.youtube.com/watch?
v=UD3MkPNN9zo
snap)
14. To make a job to controlled dimensions, involving different https://www.youtube.com/watch?
v=y_RTM2opJcI
operations like, Marking, Measuring, Punching, Hack Sawing,
filing and Squaring etc. (with actual job snap)
15. To make different sheet metal joints https://www.youtube.com/watch?
v=IIKZJ92ilAo
16. To make a Rectangular Tray(with actual job snap) https://www.youtube.com/watch?
v=IIKZJ92ilAo
17. To Develop a cone of diameter 60 mm and slant height of 90 mm https://www.youtube.com/watch?
v=IIKZJ92ilAo
(with actual job snap)
18. To make a Butt joint by Manual Metal Gas Welding (with actual https://www.youtube.com/watch?
v=KcahIpadlC8
job snap)
19. To make a “T’ joint by Manual Metal Arc Welding (with actual job https://www.youtube.com/watch?
v=c7OjFa7q7bw
snap)
20. To make a job, involving Facing, Plain turning, Step turning & https://www.youtube.com/watch?
v=yOFGu9rpaZk
Chamfering etc
21. To make a job, involving operations, Facing, Plain Turning, Step https://www.youtube.com/watch?
v=YZIX6tnIhCg
turning Grooving, Taper turning, Knurling and Chamfering etc.
22. To make a square prism using the given cylindrical M.S rod in https://www.youtube.com/watch?
v=uk4ocBekFaw
smithy shop
23. To make a hexagonal bolt using the given cylindrical M.S rod.in https://www.youtube.com/watch?
v=O3xyNWHxQN8
smithy shop
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24. Prepare a sand mould box with a given pattern in Foundry shop https://www.youtube.com/watch?
v=oOOg4eGLuwg

VALUE-ADDITION

Visit of National Skill Training Institute (NSTI), Ludhiana.

INDUSTRIAL VISIT:

1. Central Tool Room phase V Focal point, Ludhiana.

Department of Mechanical Engineering Page 9