TITLE

PERFORMANCE TEST PROCEDURE

DOCUMENT NUMBER REV DATE SHEET
PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 1 of 6

PROCEDURE AUTHORIZATION

This procedure have been generated and Department Authorization Date:

implemented to identify the control that shall be
applied by members of staff in the department when
carrying out their duties
Signed:
This confirms that this procedure has been Corporate Authorization Date:
approved for official issue and that members of staff (Company Director)
shall complete the tasks assigned in accordance
with the mechanisms defined herein
Signed:
The procedure forms part of a formal system within Quality Authorization Date:
the company which ensures that this document is
handled in a controlled manner in accordance with
documented procedures.
This procedure will be subject to audit as part of the
company policy towards quality Signed:

PROCEDURE REVISION

Rev. Date Section Outline of Changed Authorization

0 10 Aug 2016 All Original Issue Dimas
1
2
3
4
STATEMENT OF CONFIDENTIALITY

This procedure is for controlled circulation unless stamped

documents or extracts from documents must nor be passed or copied to other companies,
agents or persons without the permission of the relevant Company Directors.

Performance Test Procedure

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PERFORMANCE TEST PROCEDURE

DOCUMENT NUMBER REV DATE SHEET
PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 2 of 6

TABLE OF CONTENT

Page

1.0 SCOPE..................................................................................................................... 3

2.0 APPLICABLE STANDARD ....................................................................................... 3

3.0 TEST SET-UP .......................................................................................................... 3

4.0 INSTRUMENTS ....................................................................................................... 3

5.0 MEASUREMENTS ................................................................................................... 3

5.1. Capacity Q......................................................................................................... 3

5.2. Total dynamic head H ........................................................................................ 4

5.3. Power absorbed Na ........................................................................................... 4

5.4. Efficiency ........................................................................................................... 5

5.5. Conversion factor .............................................................................................. 5

6.0 TESTING PROCEDURE .......................................................................................... 5

ATTACHMENTS

Performance Test Procedure

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PERFORMANCE TEST PROCEDURE

DOCUMENT NUMBER REV DATE SHEET
PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 3 of 6

1.0. SCOPE
The present specification refers to the testing conditions of flowserve centrifugal pumps.

2.0. APPLICABLE STANDARD

Test will be carried out in accordance with API 610 Std. latest applicable edition

2.1. Testing Tolerance:

3.0. TEST SET-UP

3.1. Pressure gauge connection will be placed at minimum 2 D from the pump suction
nozzle. Suction conditions are regulated by valve
3.2. Pressure gauge connection will be placed at least 2 D from the discharge nozzle
3.3. Pressure gauge connection are not to be placed on conical pipes or on elbows.
3.4. The holes of pressure-gauge connections will be perpendicular to the pipewall
and will have no sharp cornered, burr free edges, so as to cause no turbulance in
the flow or mistake in measurement.
The radius of any chamber will be less than d/4, where d = hole diameter.
The pipe surface close to the pressure gauge connection shall be smooth.

4.0. INSTRUMENTS
All instrument employed during perfomance testing shall be calibrated as specified in
proper specifications. Certification will be avalaible for customer review.

5.0. MEASUREMENTS
5.1. Capacity (Q)
Capacity (Q) will be measured according to one of the systems specified
herebelow:

Performance Test Procedure

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PERFORMANCE TEST PROCEDURE

DOCUMENT NUMBER REV DATE SHEET
PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 4 of 6

a) Turbine flow meter:

Capacity will be measured by means of turbine flowmeter tranducer; the
current output value will be converted to the flow value directly by the
instrument converter and display on it.

b) Magnetic flowmeter:
Capacity will be measured by means of magnetic, flowmeter tranducer; the
current output value will be converted to the flow value directly by the
instrument converter and displayed on it.

c) Ultrasonic PT878 flowmeter:

Capacity will be measured by means of ultrasonic, flowmeter tranducer; the
current output value will be converted to the flow value directly by the
instrument converter and displayed on it.

5.2. Total dynamic head H

The total dynamic head, in meters of water, will be determined as follows:

[m]
Where:
M = Pressure gauge reading [m]
h = Pressure gauge geodetical height from pump centerline
or from sump free water surface [m]

Kinetic energy [m]

1 = Index reffered to suction of pump

2 = Index reffered to discharge of pump

5.3. Power absorbed Na

The power absorbed by the pump will be determined as follows:

[KW]

Where
Power Absorbed (kW)
= Voltage reading (Volt)
I = Ampere reading (A)
m = Efficiency motor (%)

Performance Test Procedure

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PERFORMANCE TEST PROCEDURE

DOCUMENT NUMBER REV DATE SHEET
PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 5 of 6

5.4. Efficiency
The pump efficiency will be determined according to the following formula:

Where
Q = Capacity [m3/hr]
H = Total dynamic head [m]
Pa = Absorbed power [KW]
Sg = Specific gravity of the test liquid [Kg/dm3]

5.5. Conversion factor

When test speed is different from contractual speed, the data relating to
contractual operating conditions will be calculated according to the following
formulas:

Where index 1 is reffered to conditions at test speed and index 2 is reffered to

conditions at contractual speed.

6.0. TESTING PROCEDURE

6.1. Test will be performed at the nearest 50 cycles synchronous speed. Test speed
will be +/- 3 % of contractual speed.
6.2. Prime the pump, star the motor keeping the discharge valve partially open, so as
to restrict the flow. Vent the differential pressure gauge. Allow pump to run until
temperature is stabilized, arround 20-30 minutes.
6.3. Adjust the discharge valve to obtain H corresponding to 100% of contractual
capacity and let the flow settle.
Measure Q, H, RPM and power input and record the data on testing certiifcate.
6.4. Repeat measurements at Q = 120 %, rated, 65 %, minimum of flow and shut-off.
6.5. Sound level measurements will be taken during testing.
6.6. Unfiltered vibration measurements and FFT spectrum will be made at each test
point except shut-off. The measurement will be taken on bearing housing in
axial,horizontal and vertical direction.

Performance Test Procedure

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PERFORMANCE TEST PROCEDURE

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PT. Petroturbo Indonesia
600-P-110 0 10 Aug 2016 6 of 6

The plotted spectra will be included with in the pump test resutls. Vibrations has
to be limited as stated in paragraph 59.3. of API 610 10th ed.

6.7. When bearing housings temperature is steady, it must be recorded on the testing
certificate.
6.8. Performance testing can be stopped after the completion of all the former
prescriptions. The minimum duration of performance testing shall be at least of
30 minutes.
6.9. Performance test fluid will be water upn completion of the performance testing,
the relative certificate shall be issued and the performance curves drawn.
6.10. Each testing certificate shall specify the following reference:
Complete pump identification (type and serial number)
Test liqiuid temperature and atmospheric pressure
6.11. Performance curve to be drawn shall be the following:
Head flow curve
Efficiency curve
Absorbed power curve
6.12. Performance testing results shall be evaluated with the involvement of QA
responsible who, in case of positive test shall sign the test certificate, while in
case of negative test shall draw up the non-conformity report.
6.13. Contract seal and bearings will be used for the test.

Attachments :

1) : Performance test report

2) : Performance test curve
3) : fig. A1 Petroturbo Test Loop Sketch

Performance Test Procedure

 Page 1 of 4
Doc No :
PERFORMANCE TEST REPORT
ANSI /HI 1.6.5.3 edition Date :
OPERATIONAL DATA PUMP & MOTOR
: :
: :
: :
: : %
: m3/h : %
: m :
: rpm :
: kW : kW
: :

PERFORMANCE TEST DATA RECORD

1 2 3 4 5

0.00 0.00 0.00 0.00 0.00

-10.20 -10.20 -10.20 -10.20 -10.20
0.00 0.00 0.00 0.00 0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! `
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

FINAL VALUES AT : 0 RPM ANSI /HI 1.6.5.3 edition

Condition ( Level A ) Acceptance grade

%
0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Flow 0 - 680 m /h 8,-0
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Flow > 681 m /h 5,-0
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Test Condition
Liquid SG :
ID Suct. Pipe Temperatur :
ID Disch. Pipe Flow meter type :

Condition Result Testing Accept Reject

Flow
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Doc No :

PERFORMANCE TEST CURVE

ANSI /HI 1.6.5.3 edition Date : 0

Capacity : 0 m3/h Eff. : 0 %

Required Head : 0.00 m Voltage : 0 oC
Specification Speed : 0 rpm SG : 0
Power : 0.00 kW S/N : 0

100
90
80
70
Head(m)

60
50
40
30
20
10
0 20 40 60 80 100 120 140 160 180 200

1,000
900
800
700
Efficiency (%)

600
500
400
300
200
100
0
0 20 40 60 80 100 120 140 160 180 200

10
9
8
Power Absorb (kW)

7
6
5
4
3
2
1
0
0 20 40 60 80 100 120 140 160 180 200
Q (m3/h)

Remark :
Guarantee point
Measurement result
Impeller Diameter
Max :
Rated :
Min :
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Doc No :

PERFORMANCE TEST RECORD

ANSI /HI 1.6.5.3 edition Date :

OPERATIONAL DATA PUMP & MOTOR

0 0
0 0
0 0 (kW)
0 0 (A)
0 0 (V)
(1) (2) (3) (4) (5)
Time :
Between Min-
Shut Off Min Flow Duty Point 120% Duty
Description Unit Duty

Flow (Q) m3/hr

Suction Pressure (Ps) mbar.a
Discharge Pressure (Pd) bar.g
Speed (rpm) rpm
Voltage (V) Volt
Current (A) Ampere
Power (P) kW
Power Factor

a. Pump
NDE Position
Axial (A) mm/s -
Horizontal (H) mm/s -
Vertical (V) mm/s -
DE Position
Axial (A) mm/s -
Horizontal (H) mm/s -
Vertical (V) mm/s -
b. Drive
DE Position
Axial mm/s -
Horizontal mm/s -
Vertical mm/s -
NDE Position
Axial mm/s -
Horizontal mm/s -
Vertical mm/s -

a. Pump
NDE Position °C
DE Position °C
b. Motor
DE Position °C
NDE Position °C

a. Pump
NDE Position °C
DE Position °C
b. Motor
DE Position °C
NDE Position °C
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RUNNING TEST RECORD

ANSI /HI 1.6.5.3 edition Date : 0
OPERATIONAL DATA PUMP & MOTOR
0 0
0 0
0 0
0 0 %
0 m3/h 0 %
0 m 0
0 rpm 0
0 kW 0 kW
0 0

Time

Amb.Temp

NDE Position
DE Position

Time

Amb.Temp

NDE Position
DE Position

B. Vibration ( mm/s )

* See Attached Vibration Test

C. Sound Level ( dB )

Measuring point A B C D E F G

dB ( A )

dB ( A )

*Measuring Distance : 1m, Height : 1.5 m