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Liferaft SR10 1

This Component Maintenance Manual provides maintenance instructions for the SR10 life raft manufactured by Aerazur. It contains parts lists, assembly/disassembly procedures, and other technical details needed for maintenance and repair of the raft.

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rangga
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© © All Rights Reserved
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0% found this document useful (0 votes)
502 views120 pages

Liferaft SR10 1

This Component Maintenance Manual provides maintenance instructions for the SR10 life raft manufactured by Aerazur. It contains parts lists, assembly/disassembly procedures, and other technical details needed for maintenance and repair of the raft.

Uploaded by

rangga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 120

61 rue Pierre Curie - CS20001 – 78373 Plaisir Cedex – France

Phone: + 33 1 61 34 23 23 – Fax: + 33 1 61 34 24 23
http://www.zodiacaerospace.com
CAGE Code: F6101

SR10 LIFE RAFT

P/N: 245432-0
P/N: 245433-0

COMPONENT MAINTENANCE MANUAL

WITH

ILLUSTRATED PARTS LIST

This Component Maintenance Manual is AERAZUR’s property. it may not be duplicated or disclosed without AERAZUR’s authorization.

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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
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RECORDS OF REVISIONS

MANAGEMENT OF REVISIONS:
Revision number and validity: Revision 01 Draft distribution
Revision 02 to 09 Draft modifications
Revision 10 Original issue of the approved manual
Revision 11 First revision of the manual
Revision 99 89th revision of the manual
Retain this record in the front manual. On receipt of a revision, insert the revised pages into the
manual, and enter the revision number, date inserted, and initials.

REVISION REVISION APPROVED DESCRIPTION DATE BY


NUMBER DATE BY OF CHANGE INSERTED (INITIALS)

REV 10 03/04 DPG/CGB Original issue

REV 11 03/07 DSE/CGB Application of ECN 05008

REV 12 11/13 ZESF Application of ECN 10021 and ECN


13039. All information about cylinder
referred to CMM 25-66-68. Corrections

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SERVICE BULLETIN RECORD

Incorporated into
Service bulletin
manual
SB 25-64-91 REV 11

SB 25-66-31 REV 12

SB 25-66-87 REV 12

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LIST OF EFFECTIVE PAGES

CHAPTER PAGE N°REV CHAPTER PAGE N°REV

TITLE T-1 REV 12 Disassembly 301 REV 10


T-2 REV 10 302 REV 10
303 REV 10
Records of Revisions RR-1 REV 12 304 REV 12
RR-2 REV 10 305 REV 12
306 REV 10
Service Bulletin Record SBR -1 REV 12 307 REV 10
SBR -2 REV 10 308 REV 10

List of Effective Pages LEP-1 REV 12 Cleaning 401 REV 10


LEP-2 REV 12 402 REV 10

Table of Contents TC-1 REV 10 Check 501 REV 10


TC-2 REV 10 502 REV 12
503 REV 12
Glossary of Abbreviations GA-1 REV 12 504 REV 12
GA-2 REV 10 505 REV 12
506 REV 12
Figure of Knots FK-1 REV 10
FK-2 REV 10 Repair 601 REV 12
602 REV 12
Table of Vendor Codes TVC-1 REV 12 603 REV 10
TVC-2 REV 10 604 REV 10
605 REV 10
Description and 1 REV 10 606 REV 10
Operation 2 REV 10 607 REV 10
3 REV 10 608 REV 10
4 REV 10 609 REV 10
5 REV 10 610 REV 12
6 REV 10 611 REV 10
7 REV 11 612 REV 10
8 REV 10
Assembly (included storage) 701 REV 10
Testing and Fault 101 REV 10 702 REV 10
Isolation 102 REV 12 703 REV 10
103 REV 10 704 REV 10
104 REV 12 705 REV 11
105 REV 12 706 REV 11
106 REV 12 707 REV 12
708 REV 11
709 REV 12

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CHAPTER PAGE N°REV CHAPTER PAGE N°REV

Assembly (including storage) 710 REV 11 Appendix 1 – Folding FP-1 REV 10


711 REV 11 Procedure FP-2 REV 10
712 REV 12 FP-3 REV 10
FP-4 REV 10
Fits and Clearances 801 REV 12 FP-5 REV 10
802 REV 10 FP-6 REV 10
FP-7 REV 10
Special Tools, Fixtures and 901 REV 12 FP-8 REV 10
Equipment, Materials 902 REV 12 FP-9 REV 12
903 REV 10 FP-10 REV 12
904 REV 10 FP-11 REV 10
FP-12 REV 10
Illustrated Parts List 1001 REV 10 FP-13 REV 10
1002 REV 10 FP-14 REV 10
1003 REV 10 FP-15 REV 10
1004 REV 10 FP-16 REV 10
1005 REV 10 FP-17 REV 10
1006 REV 10 FP-18 REV 10
1007 REV 10 FP-19 REV 10
1008 REV 10 FP-20 REV 10
1009 REV 10 FP-21 REV 10
1010 REV 12 FP-22 REV 10
1011 REV 12
1012 REV 10
1013 REV 11
1014 REV 10
1015 REV 10
1016 REV 12
1017 REV 10
1018 REV 10
1019 REV 10
1020 REV 10
1021 REV 12
1022 REV 12

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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS

PAGE
DESCRIPTION AND OPERATION................................................................................................... 1

TESTING AND FAULT ISOLATION ............................................................................................. 101

DISASSEMBLY ............................................................................................................................. 301

CLEANING .................................................................................................................................... 401

CHECK .......................................................................................................................................... 501

REPAIR ......................................................................................................................................... 601

ASSEMBLY (INCLUDING STORAGE) ......................................................................................... 701

FITS AND CLEARANCES ............................................................................................................ 801

SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS................................................ 901

ILLUSTRATED PARTS LIST ...................................................................................................... 1001

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GLOSSARY OF ABBREVIATIONS

AMM - Aircraft Maintenance Manual


APPL - Application to
AR - As Required
ARZ - AERAZUR Company
ASSY. - Assembly
CMM - Component Maintenance Manual
EAS - Electrical Actuation System
ECN - Engineering Change Notice
FIG - Figure
FK - Figure of Knots
GA - Glossary of Abbreviations
IPL - Illustrated Parts List
LEP - List of Effective Pages
LOG - Log Card
MAS - Manual Actuation System
MEE - Manuel d’Entretien Equipement
MFR - Manufacturer
MSR - Master Servicing Recommendation
NP - Not Procurable
P/N - Part Number
Qty - Quantity
R or REV - Revision
RF or REF - Reference
RR - Record of Revisions
SB - Service Bulletin
SBR - Service Bulletin Record
SRU - Shop Replaceable Unit = require its own documentation
T - Title
TC - Table of Contents
TVC - Table of Vendor Codes

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FIGURE OF KNOTS

Overhand knot (O) Boatswain’s knot (BO) Half Hitch knot (HH)

Bowline knot (B) Bowline knot + Overhand knot Bowline knot + Half Hitch knot

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Eight knot (E) Eight knot – 2 strands (E2) Slip knot (S)

Reef knot (R) Loop knot (L) Larks head knot (LH)

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TABLE OF VENDOR CODES

Vendor code Name – Address

F6069 POPPELMANN FRANCE (PLASTIQUES)


3 RUE ROBERT SCHUMAN
68 170 RIXHEIM FRANCE

F6101 AERAZUR
61 RUE PIERR CURIE - CS20001
78373 PLAISIR CEDEX FRANCE

F6324 HENKEL TECHNOLOGIES FRANCE DIVISION INDUSTRIE


161 RUE DE SILLY
92100 BOULOGNE BILLANCOURT FRANCE

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DESCRIPTION AND OPERATION

Both SR10 life rafts are intended to rescue castaways. The life rafts are packed in two symmetrical
containers located inside the helicopter and are inflated using manual triggering controls.
It meets the TSO C70a and CAA Annex 1 regulations.

1. Performance
Capacity 10 people
Overload capacity 15 people
Principal dimensions (life raft inflated)
Overall height 1320 mm
External length 3180 mm
External width 2020 mm
Volume of floats 1150 l approx.
Principal dimensions (packed in container)
Dimensions 900 x 580 x 235 mm
Total weight 38 kg approx.
Internal surface area 3.4 m2
Operation temperature -30°C to +70°C

2. Description (Figure 1)

A. Inflatable life raft


An inflatable structure made up of two octagonal floats (12);
One inflation cylinder (20) and a hose (24);
One inflatable floor (26) glued to the lower float;
Two inflatable arches (16);
One relief valve on each floats;
A canopy (5), made of orange material, glued on the upper float;
Three doors (4) fitted with zip fasteners;
Four water pouches (25) located underneath the floor;
A fabric sea anchor (8) connected to the life raft by an attachment line (6) and a swivel (7);
Internal grab strap (17), external grab strap (11) and grab handles (10);
A boarding ladder (22) and an inflating access ramp (9) located on each side of the life raft;
One external light (1)
One internal light and flash light (29)

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3 14

4
13
5

12
6
10
7 11

Figure 1 – Equipped life raft (1/2)

1 External light
2 ELT aerial exit
3 Radar and light reflecting tapes
4 Door
5 Canopy
6 Sea anchor attachment line
7 Swivel
8 Sea anchor
9 Access ramp
10 Grab handle
11 External grab strap
12 Float
13 JAR OPS3 survival kit
14 Rainwater recovery gutter

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15 29

16 28

27
17
26
18

19
20
24 25

23
21

22

Figure 1 – Equipped life raft (2/2)

15 Guying strap
16 Inflatable arch
17 Internal grab strap
18 Floating knife
19 Life raft/aircraft attachment line
20 Cylinder
21 Battery
22 Boarding ladder
23 Protectors
24 Hose
25 Water pouch
26 Floor
27 Floating ring
28 “SURVIVAL RULES” label
29 Internal light and external flash light

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B. L/H and R/h containers (Figure 2)


The SR10 life rafts (1) are packed in rigid and symmetrical containers: an L/H container (2)
and an R/H container (3).
The life raft inflation causes the breaking of the strapping (4) round the container and the
automatic opening of the container.
The identification marking (5) are located on the container.

2 1

5
4

3
1

Figure 2 – Containers

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SR10 LIFE RAFT

C. Accessories and components (Figure 1)


The JAR OPS3 survival kit (13) is composed of:
1 triangular bailer
1 sponge
1 bellows
2 rainwater recovery pouches
1 small screw-in plug
1 large screw-in plug
1 desalting kit
1 SOS mirror
1 whistle
1 “Sea Survival” guide
5 water bags
1 pen flare kit
1 waterproof torch
1 first-aid kit
One « SURVIVAL RULES » label (28);
One floating ring (27);
One floating knife (18).

3. Operation
This life raft is designed to right by itself in case of wrong position at inflation.
NOTE : In case of non-righting due to any damage, use the handles located on the floor and
turn right the life raft.
To get into the life raft:
Hold the external grab strap;
Go to the boarding ladder or the access ramp;
Heave yourself inside using the grab handles.
To get into the life raft from the helicopter, jump directly into the life raft.

Locate the other survivors in order to throw them the floating ring provided for recovery.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

A. Inflatable life raft

(1). Inflation of the life raft


Inflation of the life raft is triggered by pulling the life raft/aircraft attachment line
(mooring line) which is connected to the cylinder triggering cable.
The gas contained in the cylinder is freed and the life raft inflates.

(2). Additional inflation (Figure 4)

Figure 4 – Additional inflation

NOTE : Manual inflating/deflating valve:


In use, the valve is protected by a rubber cover;
For topping up, use the bellows;
To let some air out slowly, push the poppet in the valve with a finger;
Put back the plugs.

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(3). To open and close the doors, use the zip fastener located on the canopy.

(4). The gutters, located on the canopy, allow recovering of the rainwater.

(5). When the sea anchor is thrown into the sea, it reduces drift due to the wind.

(6). The water pouches stabilize the life raft when survivors are heaving themselves on board
and in use.

B. Detection and location (Figure 1)


An external light (1) located on the canopy (5) automatically switches on when the life raft
inflates;
Radar and light reflecting tapes (3) are fitted on the canopy and the floor (26).
An external flash light (29) automatically switches on when the life raft inflates.
An internal light (29) can be activated removing the plug of the light.

C. Accessories and components


Repair plugs (Figure 5)
To be used for any repair when in the sea;
Introduce the pointed end;
Screw in gently to avoid any more damage to the fabric.

Figure 5 – Using the repair plugs

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TESTING AND FAULT ISOLATION

1. General

A. Test conditions
See “CHECK” section.
The tests must be carried out on the life raft equipped with all its fitted accessories and
constituent components, in a ready-for-use configuration.
For inflation operations, the source of compressed air must be fitted with a 20-micron filter
and supply clean, dry and de-oiled air.
The structure is inflated through the manual inflating/deflating valves using adapted tooling
(see “SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS” section).
After removing the protectors from the manual inflating/deflating valves:
Clean the interior of these valves using compressed air;
Lightly grease the valve poppet seal using a brush, holding the valve open throughout
the operation until the brush is withdrawn.
CAUTION : TAKE CARE NOT TO BLOCK THE VALVE POPPET WHILE USING THE
BRUSH.
All tests must be entered onto the Log Card.

2. Tests
Carry out a leak test before any reconditioning of the life raft.
If the inflatable structure has been repaired, carry out an overpressure test, then a minimum of
12 hours later, a leak test (see “REPAIR” and “CHECK” sections).

A. Overpressure test (Figure 101)


SAFETY CAUTION: DURING THIS TEST, KEEP AWAY FROM THE LIFE RAFT.
DO NOT CARRY OUT ANY EXAMINATION DURING THE TEST.

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(1). Plug the relief valves using a special tool.

(2). Inflate the life raft to a pressure of 320 hPa.

(3). Maintain the overpressure for 5 minutes.

(4). At the end of the test, bring the pressure back down to half its test value (160 hPa) and
check by a detailed examination that the floats show no distortion, tear, loss of adhesion,
slippage or seam breakdown.

(5). After a relaxation period of a minimum of 12 hours, carry out a leak test to check that the
life raft is within the accepted tightness tolerances.

(6). If no faults are noted, put the equipment back into service.

(7). If a fault is noted after the overpressure test, send the equipment back to Zodiac Services
or to an approved repair station for examination and repair.
NOTE : Approved repair stations details are available on the Zodiac Services website:
http://www.services.zodiacaerospace.com. Refer to the list of recommended
approved repair stations, Paragraph 4.

(8). Enter the test pressure and time on the Log Card or on the Equipment Record Card.

Pressure pick-up tool

Protector

Manual inflating/deflating valve

Figure 101 – Pressure pick-up and inflating/deflating tool

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B. Leak test

(1). Inflate the floats to a pressure of 170 hPa and the floor to 55 hPa.

(2). Leave the assembly to become stable for 30 minutes. If at the end of this period, the life
raft has not maintained pressure, find the origin of the leaks and carry out the necessary
repairs (see “REPAIR” section).

(3). If the life raft maintains the pressure, proceed as following:


Readjust the pressure to 160 hPa in the floats and 50 hPa in the floor, then measure
the ambient temperature;
Leave the life raft to rest for one hour;
Measure the ambient temperature again. If there has been a variation of more than
3°C, the check is not valid;
Measure the pressures and deduct the pressure variation;
Carry out the temperature variation correction by deducting 4 hPa per °C of increase
and adding 4 hPa per °C of decrease to the pressure variation read.
IMPORTANT NOTE : DO NOT LEAVE THE PRESSURE PICK-UP TOOL (Figure 101)
IN PLACE ON THE VALVE DURING THE TEST.
INSTALL IT TO NOTE THE PRESSURE AND THEN REMOVE IT
IMMEDIATELY AFTER THE OPERATION.
REPLACE THE VALVES PROTECTOR THROUGHOUT THE
TEST.

(4). In the event that the corrected pressure loss is above 40 hPa for the floats and 10 hPa
for the floor, find the leak by passing a sponge soaked in soapy water or leak-detection
fluid over the structure.
Deflate the life raft and carry out the necessary repair (see “REPAIR” section) then repeat
the leak test.

(5). In the event that the corrected pressure loss is below 40 hPa for the floats and 10 hPa
for the floor, the condition of the life raft is considered to be satisfactory and can be
returned to service (see “ASSEMBLY (INCLUDING STORAGE)” section).

(6). Note the test pressure, temperature, barometric pressure and duration values on the
Log Card or the Equipment Record Card.

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C. Manual inflating/deflating valves leak test (Figure 101)


To be carried out at the time of the structure leak test.
With the protector removed, spread some soapy water or a small quantity of leak-detection
fluid in the opening of the valve.
If bubbles appear, there is a leak at the valve poppet and the valve must be replaced (see
“REPAIR” section).

D. Leak test on the inflation inlets


NOTE : This test is to be carried out only if the final pressure reading exceeds tolerances, or
in case of a substantial leak (whistling, etc.).
To be carried out at the time of the structure leak test.
Spread soapy water or a small quantity of leak-detection fluid on the bases rounder.
If bubbles appear, there is a leak at the fitting.
The structure must be returned to Zodiac Services or to an approved repair station for
examination and repair.

E. Testing the lighting system (as applicable)


(See the “SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS” section)

(1). Testing the light system and its water-activated battery


Check that there are no cracks, impacts or swellings in the battery's casing. Check that
the electrical connecting wire and the light are in good condition.
A distorted battery casing will indicate that the battery has been damaged by water or
humidity and is therefore unusable.
Checking the battery. Use the lighting tester: put the two probes of the equipment in
contact with the two stands of the electrical wire: the lamp should illuminate.
In the event of faults, reject the system and replace it with a new lighting system.

(2). Testing the light and flash light assembly (P/N 992374)
No testing procedure for this lighting system.
Systematically replace the equipment by the one described below. Refer to
“ASSEMBLY (INCLUDING STORAGE)” section for mounting.

(3). Testing the light (P/N 992580), the flash light (P/N 992578) with its battery (P/N 992579)
or the flash light (P/N 992841) with its battery (P/N 992842)
Activate the lights during 1 minute and check that there is no damage.
In the event of faults, reject the system and replace it with a new lighting system.
Change the lighting system at the expiry date (refer to “ASSEMBLY (INCLUDING
STORAGE)” section).

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3. Fault isolation

A. General
Fault isolation (apart from functional test) can be carried out by referring to paragraph 3.B. The
information specified in the list in paragraph 3.B can be used in conjunction with the
procedures recommended in the preceding paragraph 2, in order to establish the cause of the
fault and its remedy.

B. List of probable faults

FAULT PROBABLE CAUSE REMEDY

The life raft assembly does Leak at the manual Replace the defective valve(s)
not maintain pressure inflating/deflating valves or at the (see the “REPAIR” section or
inflation inlets. return the inflatable structure to
Zodiac Services or to an
approved repair station.

Holes or tears in the fabric of the Repair the faults


inflatable structure. (see the “REPAIR” section).

Unsticking of seams, or open Re-glue, repair the faults


seams. (see the “REPAIR” section).

The life raft is difficult to Foreign bodies in the valves or the See folding procedure
inflate (slow inflation of floats) valves poppets have deteriorated. (see « APPENDIX 1 »).

Spurious folds of the structure.

The container is swollen. Leak at the cylinder. Replace the cylinder and repack
(see the “ASSEMBLY
(INCLUDING STORAGE)”
section and “APPENDIX 1”).

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4. Recommended approved repair stations

EUROPE
ZODIAC SERVICES EUROPE ZODIAC AEROSPACE U.K.
Zone artisanal de Chez Dexmier Unit 9, Blackwell drive
16130 ARS, FRANCE Spring Wood Industrial Estate
Phone: +33 5 45 36 90 60 BRAINTREE - ESSEX CM7, ENGLAND
Fax: +33 5 45 36 90 69 Phone: +44 (0)-1376-329-194
Fax: +44 (0)-1376-340-734
UNITED STATES ASIA
ZODIAC SERVICES AMERICAS ZODIAC SERVICES ASIA
4900 St. Joe Boulevard, 36, Loyang Drive
Building 200, Suite 400 SINGAPORE 508949
COLLEGE PARK, GA 30337, USA Phone: +65 6579 2230
Phone: +1 678 228 8153 Fax: +65 6579 2231
Fax: +1 800 879 0411
MIDDLE EAST
IN-SERVICES
Nadja Street
P.O. Box No 4356
ABU DHABI, UNITED ARAB EMIRATES
Phone: +971 2575 7088
Fax: +971 2575 8482

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DISASSEMBLY

1. General

A. In general, the decision to carry out removal or disassembly (even partial) will be based on the
following becoming evident a loss of sealing, visible damage or non-holding of performances,
noted when the procedures referred to in the “TESTING AND FAULT ISOLATION” and
“CHECK” sections are applied.

B. Only remove the parts required to carry out the planned repair or replacement at this level of
action.
The complete disassembly of all the components specified in this section is neither necessary
nor recommended.

C. Remove the components after taking care to place the life raft on a tarpaulin that is completely
clean and free from any foreign bodies likely to damage the structure.
Do not stand or walk on the inflatable part.
Take every precaution to prevent the life raft coming into contact with corrosive products,
hydrocarbons, solvents or cements.

2. Procedure
NOTE : The disassembly process is identical for both L/H and R/H containers.

A. Removal of the following components is authorized:


Container
Lighting systems (see NOTE)
Inflation cylinder
Hose
Inflation valve protector
Tee union and its sealing washers
Sea anchor and attachment lines
Floating line
Floating knife
Labels (see NOTE)
JAR OPS3 survival kit
NOTE : These elements can be removed without using any specific procedure.

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1 – Container
2 – Mooring lines
3 – Strapping
4 – Adhesive tape
5 – PVC film
6 – Life raft

Figure 301 – Disassembly

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1
7

3
6
4 5

8
9

15

14

13
10 12
11

1 – JAR OPS3 survival kit 9 – Breakaway thread


2 – Attachment patches 10 – Floating ring
3 – Central loop 11 – Finger-trap loop
4 – Swivel 12 – Elastics
5 – Grab strap 13 – Sea anchor
6 – Life raft attachment line 14 – Elastics
7 – Floating knife 15 – Breakaway thread
8 – Floating line

Figure 302 – Disassembly (continued)

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DETAIL A

9 Floats Inflation assembly


2

8
11
12
See Detail A
10

6 2

3 1

6 2

5
7

1 – Inflation inlet protector 7 – Cylinder cover


2 – Hose 8 – Tee union
3 – Protector closing cord 9 – Washer
4 – Inflation valve protector 10 – Seal
5 – Cylinder closing cord 11 – Inflation valve
6 – Cylinder 12 – Safety streamer

Figure 303 – Disassembly (continued)

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B. Removing the container (Figure 301)


CAUTION : TAKE THE NECESSARY PRECAUTIONS WHEN REMOVING CONTAINER (1)
AND THE LIFE RAFT AS THE GAS CYLINDER IS ARMED (FOR AN UNUSED
UNIT). DO NOT OPERATE AND DISTURB THE MOORING LINES (2).

(1). Cut the strapping round the container (3).

(2). Remove the adhesive tape (4) maintaining the mooring lines (2) on the container.

(3). Open the PVC film (5) which protects the life raft (6).

(4). Disconnect the cylinder triggering cable from the mooring lines.

(5). Remove the folded life raft (6) out of the container (1).

(6). Position the safety streamer (12) on the inflation valve cylinder (Figure 303).

(7). Deploy and extend the life raft flat.

C. Removing the inflation valve protector (figure 303)

(1). Cut the closing cords (3) which attach the inflation valve protector (4) onto the inflation
valve (11) of the cylinder (6).

(2). Remove the protector.

D. Removing the cylinder (Figure 303)

(1). Remove the inflation valve protector (4).

(2). Check the attachment of the safety streamer (12).

(3). Unscrew the hose (2) using a 25-mm open-ended spanner.

(4). Fit a blanking plug to the outlet of the inflation valve.

(5). Cut the closing cord (5) of the cylinder cover (7).

(6). Remove the cylinder (6).

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E. Removing the inflation inlet protector (Figure 303)

(1). Cut the closing cord (3) which attaches the inflation inlet protector (1) onto the Tee union
(8).

(2). Remove the protector.

F. Removing the Tee union and its sealing washers (Figure 303)

(1). Remove the inflation inlet protector (1).

(2). Unscrew the three connecting nuts of the Tee union (8) using a 25 mm open-ended
spanner (counter tighten the two inflation inlets using a 16 mm open-ended spanner).

(3). Remove the 2 washers (9) and the seal (10).

(4). Remove the Tee union.

G. Removing the hose (Figure 303)

(1). Remove the protectors (1 and 4).

(2). Unscrew each end of the hose (tee union and cylinder) using a 25 mm open-ended
spanner.

(3). Remove the hose (2).

(4). Screw the protective plug to the inflation valve outlet (11) of the cylinder (6).

H. Removing the sea anchor and attachments (Figure 302)

(1). Take the sea anchor (13) out of the elastics (14) that fix it to the internal grab strap.

(2). Cut the breakaway threads (15) holding the attachment line and the Vee of the sea
anchor to the internal and external grab straps.

(3). Untie the “LH” connecting the end loop of the sea anchor rigging lines to the ring of the
swivel (4).

(4). Separate the sea anchor from the swivel.

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(5). Untie the “B” + “O” knot fixing the attachment line to the ring of the swivel. Remove the
swivel from the attachment line.

(6). Untie the “B” + “O” fixing the attachment line to the central loop (3) of the Vee of the sea
anchor and separate the two components.

(7). At the attachment patches bonded to the lower float, close to the access ramps, untie the
“B” + “O” knot fixing the Vee of the sea anchor, and separate the latter from the float.

I. Removing the floating line (Figure 302)

(1). Cut the breakaway thread (9) holding the floating ring (10) to the internal grab strap.

(2). Remove the floating line (8) from the elastics (12) holding it onto the internal grab strap.

(3). Untie the finger-trap loop (11) fixing the end of the floating line to the attachment patch on
the lower float.

J. Removing the floating knife (Figure 302)

(1). Remove the floating knife (7) from its pouch.

(2). Untie the “B” + “O” knot fixing the attachment line of the floating knife to the tab of the
pouch.

K. Removing the JAR OPS3 survival kit (Figure 302)

(1). Remove the survival kit (1) from the Velcro attachment patches which hold it in position
against the floor of the life raft.

(2). Untie the cord from the grab strap (“R” + “L” knot) and from the bag (“LH” knot).

(3). Open the bag and cut the cord connecting the components and the label with the internal
fastenings of the bag. Take the components out of the bag.

(4). Take the components out of the waterproof bag.

(5). Check the validity of each component (refer to the “CHECK” section).

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CLEANING

1. General
After use, the life raft must be cleaned as soon as possible as described in paragraph 2.
For the testing equipment and required materials, see the “SPECIAL TOOLS, FIXTURES
AND EQUIPMENT, MATERIALS” section.
Respect the workshop normal safety instructions.
CAUTION : USE CLEANING SOLVENTS IN WELL-VENTILATED PREMISES. DURING
CLEANING, DO NOT ALLOW THE SOLVENT TO COME INTO CONTACT WITH
SEAMS OR MARKINGS.
The source of compressed air used for cleaning must be free from oil and humidity and
incorporate a 20-micron filter.
After cleaning and before storage, carefully dry the life raft in a well-ventilated place.
Use a non-fluffy, dry and clean rag.

2. Procedures

A. Textile components [equipped life raft, carrying bag (if applicable), components bag]

(1). For general cleaning of the life raft in the event of light spots and deposits, use a solution
of TEEPOL diluted in hot water.
Apply the solution using a sponge or non-fluffy rag ;
Rinse with clean water and dry with compressed air.

(2). To remove soiling and grease or paint marks, rub the affected areas with a rag soaked in
neat TEEPOL or MEK for stubborn marks.

(3). Immediately after cleaning, remove all excess solvent with a rag.

(4). Dry.

B. Plastic components

(1). These components are cleaned and the dust removed from them using a rag and
compressed air.

(2). For oil and grease stains, use a solution of TEEPOL and clean water.
Rinse with clean water and dry with compressed air.

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C. Metal components (manual inflating/deflating valves, inflation inlets, Tee union…)


CAUTION : FIRST, CLOSE OFF ALL THE INLETS OF THESE COMPONENTS.

(1). For normal removal of traces of deposits and soiling, clean the outside surfaces only
using a soft brush soaked in a solution of TEEPOL and clean water.

(2). Rinse with clean water and dry with compressed air.

(3). To remove persistent grease marks or soiling, lightly rub the affected surfaces with a rag
lightly dampened with METHYLENE CHLORIDE - DICHLOROMETHANE.

(4). Dry immediately with compressed air.


CAUTION : IT IS STRICTLY PROHIBITED TO DISASSEMBLE THE INTERNAL
PARTS OF THE CYLINDER’S INFLATION VALVE, PARTICULARLY
WHEN IT IS PRESSURISED.

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CHECK

1. General

It is recommended to check the life raft in accordance with the following instructions.

Checks must only be carried out by qualified and authorized operators.

The date of manufacture must be considered as the starting date for service intervals.

It is possible to modify the recommended service intervals in agreement with the local
official monitoring authorities and following a request from the user (airline or aircraft
operator). Refer to the aircraft's MSR.

All handling operations must be carried out on a completely clean tarpaulin whose
dimensions are greater than those of the inflated life raft.

Staff must wear slippers or shoes with very flexible elastomer soles. They must avoid
bringing any gravel or sand onto the tarpaulin. It is also recommended to take every
precaution necessary to prevent soiling from hydrocarbons, solvents and cements, as well
as from any corrosive product.

Refer to Table 501 for carrying out the checking of the life raft assembly, components and
accessories.

When the corrective operation requires the specific replacement of a component, refer to
the “DISASSEMBLY” section for removing the defective component and to the
“ASSEMBLY (INCLUDING STORAGE)” section for fitting the new component.

Use a source of compressed air free from oil and humidity and fitted with a 20-micron filter.

For the testing equipment required, see the “SPECIAL TOOLS, FIXTURES AND
EQUIPMENT, MATERIALS” section.

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2. Recommendations:

FREQUENCY ACTION STATUS

Bag-packed life rafts, not


Every 20 months Check and inspect
vacuum-packed

Every 36 months Check and inspect Vacuum-packed life rafts

Vacuum packed and no vacuum


Every 5 and 10 years Overpressure test
packed

Hydrostatic test of the inflation


Every 5 years Conformity to DOT regulations
cylinder

Survival bag/components bag: Remove the out-of-date components. Replace them by new
components (All types of packing).

3. Visual examination and inspection (see IPL)


If there are no specific instructions, the visual inspection can be carried out without the use of
special optical devices.

A. Preparation

(1). After cleaning the container (see “CLEANING” section):


Non vacuum-packed life raft: Break the lead seal, open the carrying bag and remove
the life raft ;
Vacuum-packed life raft: Detach the guarantee seal, open the carrying bag, separate
the component bag and remove the life raft from its vacuum-packing envelope ;
CAUTION : DURING THE PREPARATION, TAKE THE NECESSARY PRECAUTIONS
FOR HANDLING THE CYLINDER (INSTALL THE SAFETY STREAMER).
Undo the triggering cable/mooring line connection.

(2). Unfold the raft flat on the tarpaulin.

(3). Inflate the structure of the life raft using a source of compressed air.
Inflate slowly with a low rate of air output, to pressurize to 100 hPa using the manual
inflating/deflating valves.

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B. Visual examination and inspection (Table 501)

CONCERNED COMPONENT VISUAL EXAMINATION CORRECTIVE ACTION


AND INSPECTION

Inflatable parts, canopy, water Cuts See “REPAIR” section


pockets and components bag Unsticking If the repair is too large, return
Tears the life raft to Zodiac Services
Perforations or approved repair station
Abrasions

Repair if necessary

Check the markings Replace

Condition of zip fasteners


Soundness of seams

Seams Unsticking (limited to external Re-glue


seams away from tears) (see “REPAIR” section)

Container Shocks or impact holes, Replace any defective element


Delamination of composite or sub-assembly.
material,
Cracks or fissuring,
Status of drilled edges,
Status of threads onto the
rivets,
Status of the watertight
grommet.

Accessories and components Check their fitting or installation Repack


(see “APPENDIX 1” section)

No faults are acceptable on Replace (refer to NOTE)


components

NOTE : If necessary, replace the flash light and its battery according to SB 25-66-87.

Table 501 – Visual examination and inspection

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4. Checking the inflation system


The inflation system (Figure 501) is made up of:
A cylinder;
A Tee union;
A hose connecting the cylinder inflation valve to the tee union;
2 washers;
2 seals.

A. Checking the cylinder

(1). Visual examination


CAUTION : CHECK THAT THE INFLATION VALVE IS FITTED WITH ITS SAFETY
STREAMER.
Ensure that the cylinder has not been damaged by impacts or corrosion. Check that the
marking and identification labels are in good condition. Check the readability and note the
labelling information.
Refer to CMM 25-66-68.

(2). Weighing (after checking the inflation valve)

Refer to CMM 25-66-68.

(3). Proof pressure


Refer to CMM 25-66-68.

(4). Checking the inflation valve after refilling with gas


Refer to CMM 25-66-68.

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1 3

3
5 4

6 1

1 Hose
2 Tee union
3 Washer
4 Seal
5 Inflation valve
6 Cylinder

Figure 501 – Inflation system

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REPAIR

1. General

It is recommended to replace defective parts rather than to repair them.

However, it is possible to carry out repairs in approved workshops on:

Inflatable components (structure of the life raft);


Textile components (components bag, straps and cords fitted to the life raft structure,
canopy);
Mechanical components (manual inflating/ deflating valves, tee union and sealing
washers).
If there is any doubt as to the repair capability, it is recommended to return the defective life
raft to Zodiac Services.
NOTE : Approved repair stations details are available on the Zodiac Services website:
http://www.services.zodiacaerospace.com. Refer to the list of recommended approved
repair stations, “TESTING AND FAULT ISOLATION” section.
Every repair must be note on the corresponding log card.

Replace parts that are damaged beyond the repair limits.

Repaired inflatable elements must be checked and tested before being put back into service
(see “CHECK” and “TESTING AND FAULT ISOLATION” sections).

See “SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS” section for the
equipment and products required.

NOTA : No repairs on:

The inflation inlets;

The cylinder;

The hose.
If there is any doubt or fault, return the life raft and/ or the cylinder to Zodiac Services or to an
approved repair station.

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2. Repair of inflatable elements

A. Type of repair (Figure 601)


Depending on the type of defect in the fabric of a damaged element, there are four possible
repair procedures:

(1). For tears less than 30 mm long and punctures, the repair must be carried out in a normal
workshop using the repair kit. The tears must be located more than 30 mm away from the
seams or inflation connections.
Only 3 repairs per inflatable element are allowed.

(2). For minor defects (e.g. as local abrasion, permanent stain…) which do not involve the
fabric structure integrity (e.g. absence of tear or puncture), the repair must be carried out
in a normal workshop using the repair kit. Repair is a simple overlap patching. Use o
round patch on the external fabric surface only.

(3). If a tear crosses a seam, the repair must be carried out in an approved repair station or
by Zodiac Services.

(4). Unsticking cases (refer to the relevant paragraph).

250 mm mini.

Figure 601 – Type of repair

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B. Adhesives

(1). Use
Concerning repairs mentioned in paragraph A. (1)., use the AD13 adhesive.
Concerning repairs mentioned in paragraph A. (2) and A. (4)., use the AD16 adhesive.

(2). Preparation
See the label fixed on the adhesive container.

C. Bonding procedures (cases of tears less than 30 mm)

(1). General
CAUTION : BONDING OPERATIONS SHOULD BE CARRIED OUT IN DRY
PREMISES WHERE TEMPERATURE IS BETWEEN 15 AND 25°C AND
RELATIVE HUMIDITY IS BELOW 60%.
THE SOLVENTS AND ADHESIVES USED ARE FLAMMABLE AND
TOXIC TO EYES, SKIN AND RESPIRATORY SYSTEM.
EYES AND SKIN NEED PROTECTION (GOGGLES, VINYL GLOVES,
ETC).
AVOID PROLONGED AND REPEATED CONTACTS WITH THESE
MATERIALS.
WORK IN A VENTILATED ROOM AWAY FROM ANY HEAT SOURCE,
SPARKS OR FLAMES.
Avoid solvent entering the inflatable element through the tear.
Change the solvent and the cloth when they become dirty.
Once the areas are clean, do not touch them. Any foreign body may impede adhesion.
For the same reason, do not leave cleaned areas in open air for more than a few
minutes.

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(2). Preparing the repair patch (Figure 602)

Use the repair kit ;


Cut off a piece of fabric as long as the tear plus 30 mm in all directions ;
Round off the corners of the piece ;
For punctures, a 40 mm diameter piece of fabric is used.

30 mm
Tear
30 mm

30 mm Tear 30 mm

Repair patch

Figure 602 – Repair patch

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(3). Preparing the surfaces (Figure 603)

Clean the surface of the repair


patch that is to be glued

Tear in the fabric of the inflatable


component

Clean the area around the tear

Figure 603 – Cleaning

CAUTION : SURFACE PREPARATION IS AN ESSENTIAL OPERATION FOR GOOD


ADHESION. THE SURFACES MUST BE FREE OF ALL TRACES OF
GREASE, OIL, DUST, MOULD, SALT, ETC…

Rinse abundantly the torn area with fresh water;


If the fabric is greasy, clean thoroughly the area surrounding the tear by scrubbing with
soapy water;
Rinse and dry carefully. The area to be repaired must be completely free of all traces of
humidity before any repair.
Prepare the surfaces to be assembled with a clean non-fluffy soft rag moistened - but
not excessively - with MEK solvent.

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(4). Applying the adhesive (Figure 604)

Gluing the underside of the


repair patch

Fabric of the inflatable


component

Brush

Gluing area around the tear

Figure 604 – Applying the cement

Apply the adhesive to the surfaces to be bonded using a brush. Carry out this
operation as if paint-coating with a brush.
Let the adhesive become tack-free before applying a second coat, after about 15
minutes.
Let the second coat dry until the required tackiness is obtained (adhesive appears dry
but retains some adhesion to the touch).

NOTE : REMOVE FROSTING OR CONDENSATION (MAT OR WHITISH


APPEARANCE) BY RUBBING WITH A DAMP RAG MOISTENED (BUT NOT
EXCESSIVELY) WITH MEK SOLVENT (see Figure 603).

CAUTION : DO NOT EXCEED ONE HOUR BETWEEN APPLYING THE CEMENT


AND ASSEMBLING THE SURFACES.

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(5). Applying the patch (Figure 605)

Fabric of the inflatable


component Repair patch

Glued area

Centerline of the tear

Figure 605 – Applying the patch

(a). Assemble the adhesive-coated parts when the required tackiness is obtained.

(b). Gradually put the surfaces in contact with each other applying hand pressure from
the centre towards the edges taking care not to entrap air bubbles.

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(c). Drive out the air bubbles and smooth out any folds by pressing with a spatula from
the centre outwards and firmly press down for correct adhesion of both surfaces
(Figure 606).

Spatula
Fabric of the inflatable
component

Repair patch

Figure 606 – Applying the patch (continued)

Once the air bubbles are removed, evenly roll down the bonded area using a
hand roller.

Roller

Fabric of the inflatable


component

Repair patch

Figure 607 – Applying the patch (continued)

NOTE : If the adhesive film has dried beyond the required tackiness, the bonded
surfaces can be reactivated before assembly by wiping the adhesive
surface with a clean cloth lightly dampened with MEK solvent
(Figure 603).

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(6). Drying (Figure 608)


Lightly dust the repaired inner surfaces with talc (see Figure 608).
Moderately inflate the element to separate the fabric. The inflatable element must be
kept slightly inflated just for shaping.
Let the adhesive dry for at least 24 hours at ambient temperature without applying any
stress such as folding or inflation to the service pressure.
Carry out a proof pressure test (see “CHECK” section).
12 hours after the proof pressure test, perform a leak test (see
“CHECK” section).

Talc
Fabric of the inflatable
component

Repair patch
Adhesive-coated area exposed
around the patch

Figure 608 – Drying

D. Unsticking cases
Perform repair of the seams in accordance with the following instructions:
After identification and localization of unstuck areas (see “CHECK” section) and before
carrying out the leak test, re-bond the concerned areas with AD16 adhesive.
CAUTION : WHEN WASHING FABRIC, DO NOT LEAVE EXCESS SOLVENT ON EDGES
OF SEAMS. DO NOT APPLY SOLVENTS TO MARKINGS.

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3. Repairing non inflatable textile components

A. Canopy (Figure 609)


The repair of a tear in the canopy is carried out following the instructions in paragraph 2.A.
Place an adhesive-coated piece of original material going 30 mm beyond the puncture or
tear (round patch or tape) on the external part of the canopy.
Lightly dust with talc and let it dry for 24 hours before handling.

Tear Canopy fabric

30 mm 30 mm
Coating

Figure 609 – Repairing a tear in the canopy

B. Carrying bag or components bag


Repair tears or rips. The non-coated part of the repair patch on the components bag will be
towards the outside.

C. Textile components fitted to the structure of the life raft


No repairs can be performed on straps, cords and ropes fitted to the structure of the life raft.
Replace by original materials following “DISASSEMBLY” and “ASSEMBLY (INCLUDING
STORAGE)” sections.

D. Attachment and reinforcing patches


No repair authorized for these components. If necessary, return the life raft to an approved
workshop or to Zodiac Services.
SPECIFIC CIRCUMSTANCE: For a simple unsticking limited to one edge, re-bond the
component as described in paragraph 2.C.

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4. Replacing a manual inflating/deflating valve (Figure 610)

A. Equipment required:
1 tracing template 100 x 40
1 pair of scissors
Rags
Acetate
Two-part cement
1 brush
1 valve replacement kit
1 spatula
Talc

B. Installing a new valve


Using the tracing template, centre the valve in the hole ( 40) and trace both diameters
(internal and external) of 40 and 100 mm.
Using a pair of scissors, cut the internal diameter of 40 mm.
Remove the valve and discard it.
Clean the surfaces to be bonded (life raft and modification kit) with acetate.
Prepare the adhesive mixture following the instructions on the container.
Apply two coats of adhesive to the surfaces that have just been cleaned.
Let the first coat dry before applying the second one.
When the second is dry, position the kit over the marked area, with the new valve in the
40 mm hole.
Smooth with the spatula avoiding creases.
If necessary clean up the edges and apply talc.
Let dry for at least 24 hours before handling or inflating the structure.

Figure 610 – Manual inflating/deflating valve

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5. Replacing the Tee union and its two sealing washers


If necessary, replace the Tee union and its two sealing washers with new parts.
Refer to the “ASSEMBLY (INCLUDING STORAGE)” section.

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ASSEMBLY (INCLUDING STORAGE)

1. General

This section describes the preparation operations for the folding and for the final packing.

The final folding procedures are described in the “APPENDIX 1”.

For assembly, use only original parts (see illustrated part list).

Unless anything is said to the contrary, the polyamide straps and cords must be hot cut.

The knots to be used are listed at the beginning of the manual. To make things easier, a
system of abbreviations is used in the text.

The necessary tooling and servicing materials are listed in the “SPECIAL TOOLS, FIXTURES
AND EQUIPMENT, MATERIALS” section.

The storage conditions and procedures are detailed below at the end of the section.

Assemble the life raft on a flat floor covered with a clean tarpaulin larger than the inflated life
raft and is free of any foreign or corrosive body likely to damage the structure.

Inflate the floats through the manual inflating/deflating valves with a source of clean, dry and
de-oiled air (the installation must include a 20-micron filter).

Do not start any folding until you are familiar with the complete specific folding procedure (see
“APPENDIX 1”).

Only carry out the preparatory assembly with components that have been checked.
Components with expiry dates must be compatible with storage or the service duration,
between inspections of the life raft.

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2. Fitting the boarding ladder (Figure 701)


Attach each end of the boarding ladder attachment straps to the corresponding life raft
attachment patch. Make a “B” + “O” knot.

Attachment patch
Lower float

External grab strap

Boarding ladder

“B” + “O” knot

Figure 701 – Fitting the boarding ladder

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3. Fitting the internal and external grab straps (Figure 702)


Cut a suitable length of M11213-8 RO webbing for each grab strap and adjust it.
Attach both ends of the strap to an attachment patch by a “B”+ “O” knot (**).
Fix the strap to the intermediate attachment patches by a “HH” knot (*).
NOTE : Between two attachment patches, give a half twist ( ) to the strap and let a 50-mm
slack in order to make it easier to grip and to prevent the strap sticking to the float.
Take care to tighten the knots.

NOTE : Pass the internal grab strap between the inflatable arch and the torus.

Access ramp

4
Boarding ladder
2
1 Attachment patch
2 Internal grab strap
3 M11213-8 RO webbing
4 External grab strap
Half-twist to the strap
HH knot
“B” + “O” knot

Figure 702 – Fitting the grab straps

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4. Fitting the sea anchor (Figure 703)

A. Fitting the vee of the sea anchor


The sea anchor is positioned opposite the cylinder.
0.1
(1). Cut a 6 0 m length of cord R6301 A665.

(2). Halfway along the cord, form a loop with an “L” knot that is 50 mm long when flat (detail
B).
(3). Attach each end of the vee to the attachment patches located close to the access ramps.
Make a “B” + “O” knot.

Detail A

“B” + “O” “LH”

1 Swivel

0.5
11 0
2

B A 6

3
5
0.05
3 0

4 Detail B

3
1 Attachment patch
2 “HH” knot
5
3 Vee of the sea anchor L
4 “B”+”O” knot
5 Sea anchor attachment line “B” + “O”
6 Sea anchor
0.05 when flat
Figure 703 – Fitting the sea anchor (dimensions in meters)

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B. Fitting the sea anchor attachment line to the vee of the sea anchor
0.5
Cut an 11 0 m length of cord R6301 A665.
Attach one end to the central loop of the vee. Make a “B” + “O” knot.

C. Fitting the swivel to the sea anchor attachment line (detail A)


Attach the free end of the sea anchor attachment line to one of the rings of the swivel. Make a
“B” + “O” knot.

D. Fitting the sea anchor to the swivel (detail A)


Attach all the end loops of the sea anchor rigging lines to the free ring of the swivel. Make an
“LH” knot.

5. Fitting the floating line (Figure 704)


Detail A
1 (Dimensions in mm)

100 min. 10 to 20 10 to 20 50
8
4
7
Heat-seal the end
Floating rope (tubular)
5
2

1
6
3

1 Finger-trap loop (Detail A) 5 Floating rope


2 “S” + “L” knot 6 Internal grab strap
3 Floating ring 7 External grab strap
4 Lower float 8 Attachment patch

Figure 704 – Fitting the floating line

2
Cut a 23 0 m length of rope DR015 A110;
Attach the floating ring (3) to one end with a finger-trap loop (Detail A) (1).
Attach the other end of the floating rope (5) to one of the attachment patches (8) of the
external grab strap (7) with a finger-trap loop (Detail A) (1).

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Attach two elastics to the internal grab strap, close to the arch. Make an “LH” knot.
Coil the floating line and place it between both elastics.

Internal grab strap Elastic

Floating line
Floating ring

Figure 705 – Fitting the floating line

Attach the floating ring to the internal grab strap with a turn of breakaway thread R65 or R80
A050. Make an “S” + “L” knot (2).

6. Fitting the hose (Figure 706)


Screw the hose on the cylinder inflation valve with a torque wrench (2 daN.m + LOCTITE 222).
Screw the hose on the tee union with a torque wrench (2 daN.m + LOCTITE 222).

Seal
Hose

Washers

Inflation valve Tee union

Cylinder
Sea
Figure 706 – Fitting the hose

7. Fitting the floating knife


Cut a piece of cord R6107 A665 1 m long.
Attach one end of the cord to the floating knife (fitted with its blade protector) and the other
end to the elastic of the knife pouch. Make a “B” + “O” knot.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

8. Fitting the “SURVIVAL RULES” label (Figure 707)


Cut a piece of cord R6107 A665 long enough.
Attach one end of the cord to the SURVIVAL RULES label with a “B” + “O” knot.
Pass the other end of the cord round the central guying strap and over the arch. Make a “B” +
“O” knot. 0
300 50 mm

Cord R6107 A665


“SURVIVAL RULES” label
“B” + “O” knot

Figure 707 – Fitting the “SURVIVAL RULES” label

9. Fitting the lighting system (Figures 708 and 709)

A. Fitting the light + battery assembly


Slide the light upwards through the sleeve in the canopy up to its mounting.
Insert the light into the access hole in its mounting.
Run the battery wire (off voltage) through the protective cover, located on the floats.
Fit the pouch on the battery if necessary (refer to SB 25-66-31).

Light Canopy sleeve

Battery

Figure 708 – Fitting the lighting system

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

B. Fitting the “light + flash light” assembly (P/N 992374)


CAUTION : IF CHANGE OF SPARE PARTS IS NECESSARY OR IF THERE IS ANY
MALFUNCTION, REFER TO SB 25-64-91.
Slide the battery in the elastics located under the arch.
Slide the light inside and the flash light outside, in their mountings.

Activation ring

Pull cord

Activation plugs

Battery

Flash light

Light

Figure 709a – Fitting the “light + flash light” assembly

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

C. Fitting the light (P/N 992580), the flash light (P/N 992578) with its battery (P/N 992579) or the
flash light (P/N 992841) with its battery (P/N 992842)

(1). The internal light


Fully inflate the life raft;
Mount the internal light on the arch at the attachment point. Maintain with cord R6107
A665 passed through the eyelets. Secure with an “S” + “L” knot; (Figure 709b)

Attachment point

Internal light

Cord R6107 A665


“S” + “L” knot

Figure 709b – Fitting the internal light

(2). The external flash light and its battery


NOTE : Refer to SB 25-66-87.
Slide the flash light in its mounting.
Maintain the flap with cord R6107 A665 passed through the eyelets. Secure with an “S”
+ “L” knot; (Figure 709c)

Flash light

Cord R6107 A665


“S” + “L” knot

Figure 709c – Fitting the external light

Coil the wire along the battery and maintain with adhesive tape;
Slide the battery in the elastics situated under the arch;
Attach the battery to the elastics with cord R6107 A665. Secure with an “S” + “L” knot;

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

10. Fitting the life raft/ aircraft attachment line (Figure 710)
Cut a piece of rope DR016 A665 (1) long enough.
Tie the rope to the attachment patch (2) provided for this purpose on the life raft (3). Make a
finger-trap loop (loop: 50 mm long) (4).
Make the same finger-trap loop (4) to the other end of the rope. The final length between both
finger-trap loops must be 1500 mm.
Cut another piece of rope DR016 A665. Make a finger-trap loop (4) to both ends. The final
length between both finger-trap loops must be 1500 mm.
Connect both pieces of rope. Make 3 turns of cord R708 A330 (5) over 100 ±50 mm in each
end loop. Tie with a “B” + “O” knot (6). Make a telltale loop (7): pass cord R708 A330 through
the end loop on the life raft side. Tie with an “R” + “L” knot (8).

1 2

7
8
6
1500mm 1500mm

50 mm

4
100 ±50 mm

5 3

1. Rope DR016 A665 5. Cord R708 A330


2. Attachment patch 6. “B” + “O” knot
3. Life raft 7. Telltale loop
4. Finger-trap loop 8. “R” + “L” knot

Figure 710 – Fitting the life raft/ aircraft attachment line

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

11. Making the JAR OPS3 survival kit label (Figure 711)
To make the label, print the text on paper (210 x 160).
Seal it under 2 plastic films using HF welding.
Make a hole big enough to pass a cord.
NOTE : Laminated label is allowed.

Hole
10
20

Printed paper
210

160

Figure 711 – JAR OPS3 survival kit label

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

12. Storage and transport

A. Storage conditions

(1). Store the life raft on a clean surface, free and away from of any products that are
corrosive or likely to cause damage. The life raft must be placed in dry premises and
preferably in its original transport packing.

(2). The permitted extreme temperatures for long-term storage are -30°C to +70°C.
However, it is preferable to keep the stored life raft within the normal temperature
conditions of 24 ±10°C.
For safety, the inflation cylinder is fitted with a burst safety disc that is broken by excess
pressure.

(3). Life rafts must not be stacked during the storage.

(4). The cylinder outlet, the tee union or the inflation inlets openings must be protected by
blanking plugs if required.

(5). The manual inflating/deflating valves must be covered by their protectors.

(6). Cylinders must be fitted with their safety streamers.

B. Transport
When returned to an approved repair station or to Zodiac Services, the life raft must be
taken back folded, accompanied by its cylinder installed and fitted with its warning flag.

Any return of the cylinder alone to an approved repair station or to Zodiac Services must be
carried out in a container that complies with the regulations.

The separate components must be put into a sealed enclosure to keep them free from dust
and humidity.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

FITS AND CLEARANCES

1. Table of torque values

IPL DESCRIPTION TORQUE VALUE INGREDIENTS


FIGURE / ITEM

02-130A Tee union 2 daN.m LOCTITE 222

02-120A Hose 2 daN.m LOCTITE 222

2. Fits and clearances

COMPONENT CLEARANCES

2
- Length of the floating ring rope 0 m

- Overall dimensions, packed life raft see “APPENDIX 1”

- Water activating battery thickness 12.06 mm maxi

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

SPECIAL TOOLS, FIXTURES AND


EQUIPMENT, MATERIALS

1. Special tools, fixtures and equipment


2 : TESTING 3 : DISASSEMBLY 4 : CLEANING
5 : CHECK 6 : REPAIR 7 : ASSEMBLY/STORAGE

REFERENCE DESCRIPTION EFFECTIVITY


(MFR CODE)
2 3 4 5 6 7
Local supplier Tarpaulin X X X X X
Local supplier Workshop folding kit (plated blunt nose scissors, X X X
shot bags, thread puller…)
Local supplier 25-mm open-ended spanner X
Local supplier 16-mm open-ended spanner X X
Local supplier 25-mm fork wrench adapter X
B 257 Blanking plug (nozzle nut use) X X X X
(F6069)
215148-0 Inflating/deflating tool X X X
(F6101)
Local supplier Barometer (water) or 0-400 hPa manometer X X
Local supplier Thermometer X X
Local supplier Sponge X X X

213594-0 Vacuum pump X X X


Local supplier Dry and de-oiled air supply (with 20-micron filter) X X X
994089 Spatula L=200 mm X
(F6101)
994078 * HF welding pliers X
(F6101)
994163 * Closing kit X
(F6101)
Local supplier Calliper square X
Local supplier Torque wrench (2 daN.m mini) X

Local supplier Screwdriver, X


Local supplier Tracing template 100 x 40 mm X
Local supplier Riveting tool X

* As the case may be (see “APPENDIX 1”, Packing).

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

2 : TESTING 3 : DISASSEMBLY 4 : CLEANING


5 : CHECK 6 : REPAIR 7 : ASSEMBLY/STORAGE

REFERENCE DESCRIPTION EFFECTIVITY


(MFR CODE)
2 3 4 5 6 7
215441-0 Replacement kit, X
(F6101) manual inflating/deflating valve
992189 Light test set X
(F6101)
Local supplier * Temporary protective cloth X
Local supplier Goggles and vinyl gloves X
212685-0 Tightening strap X
(F6101)
214583-0 Attachment strap X
(F6101)

2. Materials
2 : TESTING 3 : DISASSEMBLY 4 : CLEANING
5 : CHECK 6 : REPAIR 7 : ASSEMBLY/STORAGE
REFERENCE DESCRIPTION EFFECTIVITY
(MFR CODE)
2 3 4 5 6 7
Local supplier Talc X X
Detergent (TEEPOL) X
(F6324)
Local supplier Leak detection fluid X
(SNOOP)
as per spec. MIL-L-25567C Type 1
Local supplier Methylethylketone (MEK) X X
(C4H8O2)
Local supplier Ethyl Acetate X
(C4H8O)
Local supplier Methylene Chloride-Dichloromethane X
(CH2CI2)
Local supplier Non-downy rags X X X

* As the case may be (see “APPENDIX 1”, Packing)

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

2 : TESTING 3 : DISASSEMBLY 4 : CLEANING


5 : CHECK 6 : REPAIR 7 : ASSEMBLY/STORAGE

REFERENCE DESCRIPTION EFFECTIVITY


(MFR CODE)
2 3 4 5 6 7
00092 TE 42 coated fabric X
(F6101) (inflatable)
or
911001 TE 102 coated fabric
(F6101) (inflatable)
00088 TE 10 coated fabric X
(F6101) (canopy)
or
911007 M11 755 K coated fabric
(F6101) (canopy)
00067 TE 9 coated fabric X
(F6101) (survival kit)
00159 TE 57 coated fabric X
(F6101) (carrying bag)
02032 R61 A805 breakaway thread X X
(F6101)
213122-0 Adhesive, AD 13 (1 kg) X
(F6101) (see note)
213332-0 Adhesive, AD 16 (100g) X
(F6101) (see note)
26869 LOCTITE 222 X
(F6101)
26569 PVC adhesive tape 33-m roll 19-mm width X
(F6101)
27314 33-medium silicone grease X X X
(F6101) (100 g tube)
35163 * Tuck tape 50-m roll 50-mm width X
(F6101)
154090 * Lead seal X
(F6101)
154089 Brass wire 0.4 mm X
(F6101)
210043-0 * Guarantee seal X
(F6101)
01689 * A160 tubular net X
(F6101)
070619 Elastic X
(F6101)
NOTE : Service life is specified in container label.
* As the case may be (see “APPENDIX 1”, Packing).

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CMM – SR10 LIFE RAFT
MEE - RADEAU SR10

ILLUSTRATED PARTS LIST

TABLEAU DE COMPOSITION ILLUSTRE

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INTRODUCTION INTRODUCTION
1. General 1. Généralités
The illustrated parts list (IPL) is intended to Le tableau de composition illustré (TCI) a pour
identify all the components of the unit. but d'identifier tous les composants de
l'équipement.
The illustrated parts list contains the following Le tableau de composition illustré comprend les
sections: sections suivantes :
Introduction, Introduction,
Detailed parts list, Nomenclature détaillée,
General alphanumeric index, Répertoire alphanumérique global,
Equipment designator index (if Répertoire des symboles circuits
applicable), (éventuel),
Table des optionnels (éventuel).
Table of optional components (if
applicable).

2. Utilization of the Detailed Parts List 2. Utilisation de la nomenclature détaillée


The detailed parts list includes the La nomenclature détaillée donne la liste et les
nomenclature and illustrations of the illustrations des pièces constituant l'ensemble
components of the unit. considéré.
The columns of the detailed parts list are Les diverses colonnes des pages de la
arranged as follows: nomenclature sont disposées de la façon
suivante :

1st column: Fig. Item - Figure and Item 1ère colonne : Fig. Rep. - Numéro de
number, figure et repère,
2nd column: Manufacturer's part number, 2ème colonne : Référence fabricant,
3rd column: Airline part number 3ème colonne : Référence compagnie
4th column: Nomenclature, aérienne
5th column: Usage code - Effectivity, 4ème colonne : Désignation,
6th column: Unit per assy - Quantity per 5ème colonne : Valid. - Validité,
next higher assembly. 6ème colonne : Qté par Ens. - Quantité par
ensemble immédiatement supérieur.
A. Figure and Item numbers A. Numéro de figure et repère
Each part numbered item listed in the parts list Chaque ensemble, sous-ensemble et pièce
is assigned an item number. portant une référence et figurant dans la
nomenclature possède un numéro de repère.
The figure number is indicated on the first line Le numéro de figure à laquelle appartiennent les
at the top of each page. repères est indiqué sur la 1ère ligne en haut de
chaque page.
Assemblies, sub-assemblies and parts listed Les ensembles, sous-ensembles et pièces
but not illustrated are identified by a dash (-) concernés, mais non illustrés, sont identifiés par
preceding the item number. un tiret (-) placé devant le numéro de repère de
ces ensembles, sous-ensembles et pièces.
A letter appearing before the item number is a Un indice lettre placé devant le numéro de
cross-reference to the figure showing the repère est un renvoi à l'illustration de la variante
modified portion of the part concerned. de figure correspondante.

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B. Manufacturer Part Number B. Référence fabricant


Each of the assemblies, sub-assemblies and Une référence fabricant est attribuée à chacun
detail parts, illustrated or not, is assigned a des ensembles, sous-ensembles et pièces de
manufacturer part number. détail, illustrés ou non.
When standard parts are used, the standard Dans le cas des éléments normalisés, la
part number is listed in the part number column. référence normalisée est inscrite dans la colonne
In that case the corresponding AERAZUR part référence, la référence AERAZUR
number follows the description and is printed in correspondante est inscrite entre parenthèses, en
brackets, in the column nomenclature. fin de ligne, dans la colonne désignation.

C. Airline part number C. Référence compagnie aérienne


This column is left blank for airline use. Cette colonne est laissée à l'initiative de la
compagnie aérienne.

D. Nomenclature D. Désignation
The nomenclature is indented to show the La désignation est présentée suivant les
relationship between the parts listed, as follows. décalages (aplomb) permettant d'indiquer,
comme suit, le rapport existant entre les
différents éléments.
1234567 1234567
Assembly Ensemble
. Detail parts for assembly . Pièces élémentaires de l'ensemble
. Subassembly . Sous-ensemble
. Attaching parts and, or storage parts . Pièces de fixation et, ou de stockage
for subassembly du sous-ensemble
*** ***
.. Detail parts for subassembly .. Pièces élémentaires du sous-ensemble
.. Sous-sous-ensemble
.. Sub-subassembly .. Pièces de fixation et, ou de stockage
.. Attaching parts and, or storage parts du sous-sous-ensemble
for sub-subassembly ***
*** ... Pièces élémentaires du sous-sous-
... Detail parts for sub-subassembly etc. ensemble etc.

The abbreviation "NP" (non procurable) is L'indication "NP" (non procurable) est placée à
placed at the extreme right hand side of the 1st l'extrême droite de la 1ère ligne de la
line of the nomenclature column. désignation.

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MEE - RADEAU SR10

E. Effectivity (Usage code) E. Validité


An alphanumeric usage code indicates the Un code alphanumérique indique la montabilité
applicability of subassemblies and detail parts des sous-ensembles et pièces primaires vis-à-vis
to the next higher assembly(ies) or du/des ensembles ou du/des sous-ensembles
subassembly(ies). immédiatement supérieurs.
When the applicability is general, the "Usage Lorsque la montabilité est totale, la colonne
Code" column is left blank. "Valid." sera laissée en blanc.
The usage code for the subassemblies and detail Ce code correspond au repère du/des ensembles
parts refers to the figure/item number of the next ou du/des sous-ensembles immédiatement
higher assembly(ies) or subassembly(ies). supérieurs.
Example : Effectivity 001A, 001B, 001C, is Exemple : la validité 001A, 001B, 001C est
written 001ABC. écrite 001ABC.

F. Units per Assembly F. Quantité par ensemble


The units per assembly column shows the Dans cette colonne apparaît le nombre de pièces
number of units required for the next higher nécessaires pour un ensemble immédiatement
assembly. In some cases this information is supérieur. Dans certains cas, la quantité est
replaced by the letters RF (reference) or AR (as remplacée par les lettres RF (référence) ou AR
required). (à la demande).

3. Updating 3. Mise à jour


When an item is revised, added or deleted, the Lorsqu'un repère est modifié, ajouté ou
letter "R" is shown in the RH margin (the supprimé, il est porté, en regard dans la marge
number of revision changes). droite, la lettre "R" (le numéro de révision
change).
The letter "R" appears in the RH margin Le "R" apparaît dans la marge droite en regard
opposite the page number when all the item du numéro de page lorsque tous les repères sont
numbers are changed. modifiés.

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AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

DETAILED PARTS LIST

NOMENCLATURE DETAILLEE

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AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

50
70 10

60
20

Figure 1 – SR10 LIFE RAFT


RADEAU SR10

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MEE – RADEAU SR10

Fig. Item Manufacturer Airline Nomenclature Usage Units per


No. Part number Part number Code assy
Fig. Rep. Référence Référence Désignation Valid. Qté par
Fabricant comp. aérienne 1234567 ens.
1
-001A 245432-0 R/H SR10 LIFE RAFT .............................. REF
RADEAU SR10 DROIT
-005A 245433-0 L/H SR10 LIFE RAFT .............................. REF
RADEAU SR10 GAUCHE
010A 216104-0 SR10 LIFE RAFT, EQUIPPED 001A 1
............................................ (See Fig.2) 005A
RADEAU SR10 EQUIPE
020A 299835-0 R/H CONTAINER, EQUIPPED ...... NP 001A 1
CONTENEUR EQUIPE DROIT
-030A 299836-0 L/H CONTAINER, EQUIPPED ....... NP 005A 1
CONTENEUR EQUIPE GAUCHE
-040A 217545-0 JAR OPS3 SURVIVAL KIT.(See Fig.3) 001A 1
TROUSSE JAR-OPS3 10 PERS 005A
050A 993096 STITCH .................................................. 001A 2
AGRAFE 005A
060A 993097 STRAPPING .......................................... 001A AR
FEUILLARD 005A
070A 078268 “INSTRUCTIONS” LABEL ..................... 001A 1
ETIQUETTE D’INSTRUCTIONS 005A
-080A 01462 FP005 FILM, THICKNESS 0.3 .............. 001A AR
FILM FP005 EP. 0,3 NACRÉ 005A
-090A 914011 ROPE DR016 A665 ............................... 001A AR
CORDE DR016 A665 005A
-100A 919013 CORD R6107 A665, BOBBIN 100m ..... 001A AR
DRISSE R6107 A665, BOBINE 100m 005A
-110A 919010 CORD R617 A665, BOBBIN 100m ....... 001A AR
DRISSE R617 A665, BOBINE 100m 005A
-120A 919018 CORD R708 A330, BOBBIN 100m ....... 001A AR
DRISSE R708 A330, BOBINE 100m 005A

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CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

150

120

70
160
170 10
100 60

20
27
23
90

50
240

140

130

40
80

30
35

120
110

Figure 2 – LIFE RAFT EQUIPPED


RADEAU ÉQUIPÉ

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CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Fig. Item Manufacturer Airline Nomenclature Usage Units per


No. Part number Part number Code assy
Fig. Rep. Référence Référence Désignation Valid. Qté par
Fabricant comp. aérienne 1234567 ens.
2
-001A 216104-0 SR10 LIFE RAFT, EQUIPPED REF
RADEAU SR10 EQUIPE
010A 216250-0 BARE STRUCTURE........................NP 1
STRUCTURE NUE
010B 216250-1 BARE STRUCTURE.............................. 1
STRUCTURE NUE
020A 992374 “LIGHT + FLASH LIGHT” ASSY. ...NP 1
LAMPE « FIXE + FLASH »
023A 992578 FLASH LIGHT................................. NP 1 R
LAMPE FLASH
023B 992841 FLASH LIGHT........................................ 1 R
LAMPE FLASH
-025A 992579 FLASH LIGHT BATTERY ................NP 1 R
BATTERIE LAMPE FLASH
-025B 992842 FLASH LIGHT BATTERY ...................... 1 R
BATTERIE LAMPE FLASH
027A 992580 LIGHT .................................................... 1
LAMPE FIXE
030A 992259 LIGHT + BATTERY, WIRE L3.50 m ..... 1
LAMPE + PILE FIL L 3,50 m
035A 221548-0 BATTERY POUCH ................................ 1 R
POCHETTE DE PILE
040A 077848 FLOATING KNIFE ................................. 1
COUTEAU FLOTTANT
050A 077521 FLOATING RING 1
ANNEAU FLOTTANT RO
060A 216143-0 SEA ANCHOR ....................................... 1
CONE ANCRE
070A 01684 SWIVEL 700 daN .................................. 1
EMERILLON 700 daN
080A 216878-0 BOARDING LADDER ............................ 1
ECHELLE
090A 216833-0 “SURVIVAL RULES” LABEL ................. 1
CONSEILS DE SURVIE
100A 218533-0 CYLINDER 4.83L “218442”
PACKED .............................(See Fig.4) 1
BOUTEILLE 4,83L « 218442 » COND

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Fig. Item Manufacturer Airline Nomenclature Usage Units per


No. Part number Part number Code assy
Fig. Rep. Référence Référence Désignation Valid. Qté par
Fabricant comp. aérienne 1234567 ens.
2
110A 214495-0 SEAL 55589........................................... 2
JOINT 55589
120A 153126 HOSE ..................................................... 1
TUYAUTERIE
130A 212722-0 TEE UNION ........................................... 1
RACCORD EN TE
140A 209803-0 WASHER ............................................... 2
RONDELLE
150A 212710-0 INFLATION INLET PROTECTOR......... 1
PROTECTEUR DE PRISE
160A 153159 INFLATION VALVE PROTECTOR ....... 1
PROTECTEUR DE TETE
170A 216110-0 BARE BAG ............................................ 1
TROUSSE NUE
-180A 962095 BELLOWS 0.7L ..................................... 1
SOUFFLET 0,7L
-190A 076820 TRIANGULAR BAILER ......................... 1
ECOPE TRIANGULAIRE
-200A 073975 SPONGE ............................................... 1
EPONGE
-210A 991087 RAINWATER RECOVERY POUCH ..... 2
POCHE RECUPERATION D’EAU
-220A 078238 SMALL SCREW-IN PLUG..................... 1
OBTURATEUR PM
-230A 078237 LARGE SCREW-IN PLUG .................... 1
OBTURATEUR GM
-240A 070619 ELASTIC ................................................ 5
ELASTIQUE DE LOVAGE
250A 919029 ROPE DR015 A110, BOBBIN 100m ..... AR
CORDE DR015 A110, BOBINE 100m
-260A 919031 STRAP M11213-8 RO, BOBBIN AR
100m ......................................................
SANGLE M11213-8 RO, BOBINE 100m
-270A 919001 CORD R6301 A665, BOBBIN 100m ..... AR
DRISSE R6301 A665, BOBINE 100m
-280A 02002 THREAD R65 OR R80 A050, BOBBIN AR
250g .......................................................
FIL R65 OU R80 A050, BOBINE 250g

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AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

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PAGE INTENTIONNELLEMENT BLANCHE

25-64-68 REV 10
PAGE 1014
AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Fig. Item Manufacturer Airline Nomenclature Usage Units per


No. Part number Part number Code assy
Fig. Rep. Référence Référence Désignation Valid. Qté par
Fabricant comp. aérienne 1234567 ens.
3
-001A 217545-0 JAR OPS3 SURVIVAL KIT, 10 PERS. ..... REF
TROUSSE JAR-OPS3 10 PERS.
-010A 216110-0 BARE BAG ............................................ 1
TROUSSE NUE
-020A 991065 WATER BAG 100ml .............................. 5
SACHET D’EAU 100ml
-030A 991062 DESALTING KIT .................................... 1
DESSALINATEUR
-040A 991054 PEN FLARE KIT .................................... 1
STYLO LANCE FUSEES
-050A 992249 WATERPROOF TORCH ....................... 1
TORCHE ETANCHE
-060A 215076-0 FIRST-AID KIT ...................................... 1
TROUSSE MEDICALE
-070A 991004 SOS MIRROR ....................................... 1
MIROIR SOS
-080A 991008 FLAT WHISTLE ..................................... 1
SIFFLET PLAT
-090A 50515 “SEA SURVIVAL” GUIDE...................... 1
NOTICE SURVIE MER
-100A 962095 BELLOWS 0.7L ..................................... 1
SOUFFLET 0,7L
-110A 076820 TRIANGULAR BAILER ......................... 1
ECOPE TRIANGULAIRE
-120A 073975 SPONGE ............................................... 1
EPONGE
-130A 991087 RAINWATER RECOVERY POUCH ..... 2
POCHE RECUPERATION D’EAU
-140A 078238 SMALL SCREW-IN PLUG..................... 1
OBTURATEUR PM
-150A 078237 LARGE SCREW-IN PLUG .................... 1
OBTURATEUR GM

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PAGE 1015
AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Figure 4 – CYLINDER 4.8 l “218442” PACKED


BOUTEILLE 4,8 l « 218442 » COND

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AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Fig. Item Manufacturer Airline Nomenclature Usage Units per


No. Part number Part number Code assy
Fig. Rep. Référence Référence Désignation Valid. Qté par
Fabricant comp. aérienne 1234567 ens.
4 R
-001A 218533-0 CYLINDER 4.83L “218442” PACKED .... REF
(REFER TO CMM 25-66-68) ..................
BOUTEILLE 4.83L « 218442 » COND
(SE REFERER AU MEE 25-66-68)
010A DELETED

020A DELETED

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CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

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25-64-68 REV 10
PAGE 1018
AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

ALPHANUMERIC INDEX

REPERTOIRE ALPHANUMERIQUE

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CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

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25-64-68 REV 10
PAGE 1020
AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Part number Airline part number Figure - Item TTL REQ.


Référence Fabricant Référence comp. aérienne Figure - Repère Qté par
repère
01462 1 -080A AR
01684 2 070A 1
02002 2 -280A AR
070619 2 240A 5
073975 2 -200A 1
073975 3 -120A 1
076820 2 -190A 1
076820 3 -110A 1
077521 2 050A 1
077848 2 040A 1
078237 2 -230A 1
078237 3 -150A 1
078238 2 -220A 1
078238 3 -140A 1
078268 1 070A 1
153126 2 120A 1
153159 2 160A 1
209803-0 2 140A 2
212710-0 2 150A 1
212722-0 2 130A 1
DELETED 4 010A R
214495-0 2 110A 2
215076-0 3 -060A 1
216104-0 1 010A 1
216104-0 2 -001A REF
216110-0 2 170A 1
216110-0 3 -010A 1
216143-0 2 060A 1
216250-0 2 010A 1
216250-1 2 010B 1
216833-0 2 090A 1
216878-0 2 080A 1
DELETED 4 020A R
217545-0 1 -040A 1
217545-0 3 -001A REF
218533-0 2 100A 1
218533-0 4 -001A REF
221548-0 3 035A 1 R

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PAGE 1021
AERAZUR
CMM – SR10 LIFE RAFT
MEE – RADEAU SR10

Part number Airline part number Figure - Item TTL REQ.


Référence Fabricant Référence comp. aérienne Figure - Repère Qté par
repère
245432-0 1 -001A REF
245433-0 1 -005A REF
299835-0 1 020A 1
299836-0 1 -030A 1
50515 3 -090A 1
914011 1 -090A AR
919001 2 -270A AR
919010 1 -110A AR
919013 1 -100A AR
919018 1 -120A AR
919029 2 -250A AR
919031 2 -260A AR
962095 2 -180A 1
962095 3 -100A 1
991004 3 -070A 1
991008 3 -080A 1
991054 3 -040A 1
991062 3 -030A 1
991065 3 -020A 5
991087 2 -210A 2
991087 3 -140A 2
992249 3 -050A 1
992259 2 030A 1
992374 2 020A 1
992578 2 023A 1
992579 2 -025A 1
992580 2 027A 1
992841 2 023B 1 R
992842 2 -025B 1 R
993096 1 050A 2
993097 1 060A AR

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AERAZUR
COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

APPENDIX 1
FOLDING PROCEDURE

1. Introduction

This document describes the packing of the SR10 life rafts (P/N.245432- and 245433-*).
The common assembly and preparation operations to be carried out before this final packing
are described in the “ASSEMBLY (INCLUDING STORAGE) section”.
Before any assembly, make sure that the sub-assemblies to be packed have actually been
checked.
NOTE : The folding procedure of the life raft is identical for both L/H and R/H containers. They
only differ in connections.

2. Configuration

A. Tooling
2 tightening straps (P/N 212685-*)
3 retaining straps (P/N 214583-*)
1 inflating/deflating tool (P/N 215148-*)
1 workshop folding kit (plated / blunt nose, shot bags, thread puller…)
1 vacuum pump (P/N 213594-*)
1 closing kit (P/N 994163)

B. Ingredients and components


Talc powder
LOCTITE 222
TUCK tape
PVC adhesive tape
Elastic (P/N 070619)

Corresponds to the final applicable modification suffix.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

3. Preparation

A. Preparing the survival kit (Figure 1)


Place the components quoted below into the bare bag (P/N 216110-*)
1 bellows (P/N 962095)
1 triangular bailer (P/N 076820)
1 sponge (P/N 073975)
2 rainwater recovery pouches (P/N 991087)
1 small screw-in plug (P/N 078238)
1 large screw-in plug (P/N 078237)
5 water bags (P/N 991065)
1 pen-flare kit (P/N 991054)
1 waterproof torch (P/N 992249)
1 first-aid kit (P/N 215076-*)
1 SOS mirror (P/N 991004)
1 flat whistle (P/N 991008)
1 “Sea Survival” guide (P/N 50515)
1 desalting kit (P/N 991062)
1 JAR OPS3 label
Prepare the components as followed:
Place the small screw-in plug into the large screw-in plug.
Place the water bags, the pen flare kit, the waterproof torch and the medical kit in
waterproof bags.
Tie cords R6107 A665 to the bag attachment patches with an “L” knot (Detail A).
Arrange the components individually as flat as possible. Attach them to the cords with a “B”
+ “O” knot.
Place the JAR OPS3 label into the bag.
Place the bag as flat as possible between the Velcro retaining patches located on the floor
(cylinder side).
Attach the bag to the grab strap using cord R617 A665. Tie with a “LH” knot at the bag end
and with an “R” + “L” knot at the grab strap end. The final length between both knots must
be 200 0 100 mm.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Attaching the components bag


Bag
Attachment
800 mm mini patch

Components

“L” knot
“B” + “O” knot

Installing the JAR OPS3 survival kit

Floats
Internal grab strap

100
200 0

“R” + “L” knot


“LH” knot Cord R617 A665

Velcro retaining patches Survival kit

Figure 1 – Preparing the survival kit

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

B. Fitting the inflation cylinder (Figure 2)


Ensure that the cylinder is serviceable and has its warning flag in place (see “CHECK”
section).
Deflate the structure.
Connect the hose, without constraints, to the inflation valve and to the Tee union. Tighten
to 2 daN.m with a 25-mm open-ended spanner, after applying LOCTITE 222 on the
threaded part.
Slide the inflation cylinder into the cover to abut.
Fix the cover onto the cylinder by lacing with cord R617 A665. Make an “R” knot with the
cord ends and then, tie the ends around the neck of the cylinder with an “R” + “L” knot.
Inflate the structure to 160 hPa. Place the hose following detail A.
Install the inflation valve protector passing the triggering cable through the hole. Tie with an
“S” + “L” knot using cord R6107 A665.
Install the inflation inlet protector onto the Tee union. Proceed to a cross-lacing using cord
R6107 A665. Make an “R” + “L” knot and wrap the thread ends with adhesive tape.

4 1
8
2 4

3 Detail A
5 Hose axis
7 6
Hose

Float
1 Inflation inlet protector 90°
2 Hose
Cylinder cover axis

3 Inflation valve protector


4 R6107 A665 cord
”R“ + “L” knot
INSIDE
OUTSIDE

5 R617 A665 cord


”R” + “L” knot
6 R617 A665 cord
”R” knot
7 Cylinder Lacing
8 Cylinder cover

Figure 2 – Fitting the inflation cylinder

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

C. Folding the sea anchor (Figure 3)


Fit 2 elastics against the internal grab strap, close to the floating line, using “LH” knot
(Detail B).
Flake down the sea anchor (Detail A) and insert it into both elastics.
Hold the Vee of the sea anchor and the end of the line onto the external grab strap with
turns of R65 or R80 A050 thread, by an “S” + “L” knot.

Lay the sea anchor out flat on a table.

Fold it along the gores.

Arrange the rigging lines on the folded


canopy, and then roll together.

5
6
Detail A

7
1 Sea anchor 3
2 Elastics fitted onto the internal
grab strap with “LH” knot
3 Sea anchor line
4 Pass through the canopy door
5 Turn of thread R65 or R80 A050 tied off
by a “S” + “L” knot 2
6 Vee of the sea anchor
7 External grab strap
1
4

Figure 3 – Folding the sea anchor

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Connect the battery plugs to the external grab handle (Figure 4):

Cut a piece of cord R6107 A665.

Tie the cord to the grab handle with an “S” + “O” knot.

Tie the other end of the cord to the plugs with an “S” + “O” knot.

The final length between both knots must be 200 mm.

Grab handle

Cord 6107 A665


“S” + “O” knot

Battery plugs

Figure 4 – Connecting the battery plugs

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

D. Extending the life raft flat (Figure 5)


Open the three doors of the canopy and fix it with the patches provided for this purpose.
Apply plenty of talc inside the life raft, inside and outside the water pockets, and also on the
external part of the canopy.
Deflate the lower float using the deflating tool (Detail A). Make sure it is extended flat on
the floor (no pleats).

Detail A

Carry out the same operation for the upper float (Detail B).

Detail B

Fully deflate the access ramp, the floor and the arches;
Ensure that the sea anchor attachment line has been placed between the both floats.
Position the manual inflating/deflating valves so that they are flat.
After exhausting all the floats, put back the protector onto the manual inflating/deflating
valves and check that all the components are completely flat.
Coil the wire on the battery so that the final length from the light to the battery is 2.4 m.
Maintain the wire on the battery using an elastic.
Open the canopy and extend it flat. Make “R” knots to maintain the canopy in place.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

“R” knots

Life raft / aircraft


attachment line

Cylinder

Figure 5 – Extending the life raft flat

Fold back the access ramp over the life raft and position the boarding ladder between both
floats (Figure 6).
Slide the life raft/ aircraft attachment line between the floats up to the middle of the cylinder
(Figure 6).
Access ramp

Life raft / aircraft attachment line

Figure 6 – Extending the life raft flat

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Connecting the “light + flash light” assembly or the flash light

(a). Connecting the “light + flash light” assembly P/N 992374 (Figure 7a)
Remove the activation plugs from the battery and route them through the
activation ring.
Reinsert the activation plugs into their socket. Make sure the plugs are firmly
seated in their socket to prevent accidental turn on during packing.
Tie the pull cord of the activation ring to the strap close to the battery location
using an “R” + “L” knot. Make an “LH” knot at the activation ring. The cord must
be short enough to ensure the activation of the battery while the life raft inflates.
Place the assembly on the right side of the component bag.

Activation
plugs

Battery
+
“LH” knot

+ “R” + “L” knot

Figure 7a – Connecting the “light + flash light” assembly

(b). Connecting the flash light P/N 992578 or P/N 992841 (Figure 7b)
Attach the activation plug located on the battery P/N 992579 or P/N 992842 to the
handle with cord R6107 A665. Make an “R” + “L” knot at both ends. The final length
must be 100 mm.

Battery
Handle

Cord R6107 A665


"R" + "L" knot

Figure 7b – Connecting the flash light

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Place the floating ring close to the left arch (Figure 8).

Floating ring
Arch

Figure 8 – Placing the floating ring

Connect the battery to the cylinder bottom using cord R617 A665. Make an “S” + “L” knot
(Figure 9).

Cord R617 A665


“S” + “L” knot

Battery

Figure 9 – Connecting the battery

Fit the pouch on the battery if necessary (refer to SB 25-66-31).

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Connect the plugs to the battery (Figure 10).

Battery

Plugs

Figure 10 – Connecting the plugs to the battery

E. Preparing the container


Coil the long mooring line in the retainer bands provided for this purpose on the container.
Close the protective flap (Figure 11).

Retainer bands

Long mooring line

Protective flap

Figure 11 – Connecting the plugs to the battery

Position both tightening straps under the container (Figure 12).

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Cut a piece of PVC film: 1400 x 1400 mm.


Position the PVC film inside the container (Figure 12). Cut the film at the notch level.

Tightening strap

Container
PVC film

Figure 12 – Connecting the plugs to the battery

Slide the long mooring line through the closest notch of the container side.
Slide the short mooring line through the larger notch (Figure 13).

Long mooring line

Short mooring line

Figure 13 – Connecting the plugs to the battery

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

4. Folding the life raft


Make a fold lengthwise. Take care to position the cylinder in front of the component bag
(Figure 14).

Component bag

Figure 14 – Folding the life raft

Slide the life raft inside the container (Figure 15).

Container

Figure 15 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Position the cylinder bottom along the container protrusion. The cylinder cover lacing must be
orientated upwards and the hose remain unfolded (Figure 16).

Hose

Cylinder

Figure 16 – Folding the life raft

Make a first fold at the container side – opposite the mooring line exit (Figure 17).

Figure 17 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Make a 150-mm fold with the end of the life raft (Figure 18).

150 mm
Figure 18 – Folding the life raft

Fold the other end of the life raft to obtain a dimension of 860 mm (Figure 19).

860 mm

Figure 19 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Make a fold in order to align the end of the life raft and the edge of the previous fold.
The final dimension must be 860 mm. (Figure 20)

860 mm

Figure 20 – Folding the life raft

Attach the life raft with 3 retaining straps (Figure 21).

Retaining straps

Figure 21 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Make the first fold inside the container (Figure 22).


NOTE : As the life raft is folded, remove the 3 retaining straps.

Figure 22 – Folding the life raft

Fold back the end of the life raft. Take care to leave a passage on the cylinder side in order to
make the life raft connection (Figure 23)

Passage

Figure 23 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Make the last fold (Figure 24).

Figure 24 – Folding the life raft

Connect both mooring lines (the red one and the blue one) to the life raft/ aircraft attachment
line. Tie with a “B” + “O” knot. (Figure 25)

Life raft/ aircraft


attachment line

Mooring lines
“B” + “O” knot

Figure 25 – Folding the life raft

CAUTION : THE LIFE RAFT CONNNECTIONS ARE DIFFERENT IN THE R/H


CONTAINER AND L/H CONTAINER.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

A. Connections in the L/H container


Cut a piece of cord R617 A805. Tie it to the long mooring line ring (red one) with two “HH”
knots and an “O” knot. Wrap the knots with adhesive tape.
Slide the other end of the cord through the ring of the short mooring line (blue one). (Figure
26)
Long mooring line

Cord R617 A805


Short mooring line

Figure 26 – Folding the life raft

Connect the other end of cord A617 A805 to the triggering cable. Tie with an “S” + “L” knot
and wrap with adhesive tape. The final length between both knots must be 350 mm.
(Figure 27)

Cord A617 A805

Triggering cable

350 mm

Figure 27 – Folding the life raft

Coil the blue part of the short mooring line inside the container, the blue/ white boundary
being on the edge of the container.
Coil the long mooring line inside the container.
NOTE : The length of the external part of the long and short mooring lines must be the same.

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

B. Connections in the R/H container


Pass the triggering cable through the ring of the short mooring line (blue one).
Cut a piece of cord R617 A805. Pass it through the ring of the long mooring line (red one)
and the triggering cable. Tie as close as possible with an “S” + “L” knot. (Figure 28)

Long mooring line


Cord R617 A805
“S” + “L” knot

Short mooring line

Figure 28 – Folding the life raft

Coil the blue part of the short mooring line inside the container, the blue/ white boundary
being on the edge of the container. (Figure 29)
Coil the long mooring line inside the container.
NOTE : The length of the external part of the long and short mooring lines must be the same.

Short mooring line

Container
Boundary

Figure 29 – Folding the life raft

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

5. Closing the container


Wrap the life raft with the PVC film. Hold it in place with pieces of TUCK tape (Figure 30).

TUCK tape

PVC film

Figure 30 – Closing the container

Put the cover of the container. Place the tightening straps and tighten to the maximum (Figure 31).

Tightening straps

Cover

Figure 31 – Closing the container

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COMPONENT MAINTENANCE MANUAL
SR10 LIFE RAFT

Put a piece of TUCK tape at the stitch location (Figure 32).


Close the container with two pieces of strapping. Tighten with the appropriate tool of the
closing kit. Hold it in place with stitches. (Figure 32)
The strapping must stick out 50 mm on each side of the stitch.
Remove the tightening straps.

Stitches

TUCK tape

“INSTRUCTIONS”
label

Strapping

Figure 32 – Closing the container

NOTE : Maintain the mooring lines on the container with TUCK tape when not in use (e.g.
storage or transport).

Attach the “INSTRUCTIONS” label to the long mooring line. Cut a piece of cord R617 A665.
Pass the cord through the eyelet of the label, then through the hole of the snap hook. Make an
“R” + “L” knot. (Figure 32)
The container is ready to use.

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