OPERATOR’S MANUAL PX20X-XXX-XXX-BXXX

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 2-2-05

REVISED: 6-30-17
2" DIAPHRAGM PUMP (REV: N)
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637309-XXX for fluid section repair with seats (see page 5).
637309-XX for fluid section repair without seats (see page 5).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637374-X major air valve assembly (see page 8).
637421 for air section repair (see page 7).
PUMP DATA
Models. . . . . . . . . . See Model Description Chart for “-XXX”
Pump Type. . . . . . Metallic Air Operated Double Diaphragm
Material. . . . . . . . . see Model Description Chart
Weight
PX20A-XAX-XXX-BXXX. . . . . . . . . . 91.4 lbs (41.5 kgs)
PX20A-XCX-XXX-BXXX. . . . . . . . . . 147.4 lbs (66.9 kgs)
PX20A-AHX-XXX-BXXX, -BHX. . . . 155.0 lbs (70.3 kgs)
PX20A-ASX-XXX-BXXX, -BSX. . . . . 149.8 lbs (68.0 kgs)
PX20A-FHX-XXX-BXXX. . . . . . . . . . 169.4 lbs (76.8 kgs)
PX20A-FSX-XXX-BXXX . . . . . . . . . . 162.0 lbs (73.5 kgs)
(add 28.9 lbs [13.1 kg] for stainless steel air motor section) MODEL PD20X
Maximum Air Inlet Pressure. . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure. 10 psig (0.69 bar)
Maximum Outlet Pressure. . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate. . . . . . . . . . . . . . 172 gpm (651 lpm)
Displacement / Cycle @ 100 psig. . 1.4 gal. (5.3 lit.)
Maximum Particle Size . . . . . . . . . . . 1/4” dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seal
material)
E.P.R. / EPDM . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel®. . . . . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)
Kynar®PVDF. . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile. . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Santoprene® . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton®. . . . . . . . . . . . . . . . . . . 40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . see page 9
Noise Level @ 70 psig, 60 cpm . . 85.0 dB(A)
 Tested with 67263 muffler assembly installed.
 The pump sound pressure levels published here have been updated to an Equiv-
alent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CA-
GI-PNEUROP S5.1 using four microphone locations.

MODEL PE20X
Figure 1
 MODEL DESCRIPTION CHART
Model Code Explanation
Example: PX20 X - X X X - X X X - B X X X
Model Series
PD20- Standard Pump
PE20- Electronic Interface
Air Motor / Air Cap Material
A - Aluminum
S - Stainless Steel
Fluid Connection
A - 2 - 11-1/2 NPTF - 1
B - Rp 2 (2 - 11 BSP parallel)
F - 2“ ANSI / DIN Flange
Fluid Caps & Manifold Material
A - Aluminum
C - Cast Iron
H - Hastelloy - C
S - Stainless Steel
Hardware Material
P - Carbon Steel
S - Stainless Steel
Seat Material
A - Santoprene
C - Hytrel
E - Carbon Steel
F - Aluminum
G - Nitrile
H - Hard 440 Stainless Steel
K - Kynar PVDF
L - Hastelloy - C
S - 316 Stainless Steel
Ball Material
A - Santoprene
C - Hytrel
G - Nitrile
S - Stainless steel
T - PTFE
V - Viton
Diaphragm Material
A - Santoprene
C - Hytrel
G - Nitrile
L - Long Life PTFE
M - Medical Grade Santoprene
T - PTFE / Santoprene
V - Viton
Revision
B - Revision
Specialty Code 1 (Blank if no Speciality Code)
A - Solenoid 120 VAC,110 VAC AND 60 VDC
B - Solenoid 12 VDC, 24 VAC AND 22 VAC
C - Solenoid 240 VAC, 220 VAC AND 120 VDC
D - Solenoid 24 VDC, 48 VAC AND 44 VAC
E - Solenoid 12 VDC NEC / CEC
F - Solenoid 24 VDC NEC / CEC
G - Solenoid 12 VDC ATEX / IECEx
H - Solenoid 24 VDC ATEX / IECEx
J - Solenoid 120 VAC NEC / CEC
K - Solenoid 220VAC ATEX / IECEx
N - Solenoid with no Coil
P - Ported Motor (No Major Valve)
0 - Standard Valve Block (No Solenoid)
S - Cycle Sensing on Major Valve
Specialty Code 2 (Blank if no Speciality Code)

E- End of Stroke feedback + Leak Detection

F- End of Stroke feedback
G- End of Stroke ATEX / IECEx / NEC / CEC
H- End of Stroke + Leak Detection ATEX / IECEx / NEC / CEC
L- Leak Detection
M- Leak Detection ATEX / IECEx / NEC / CEC
R- End of Stroke NEC
T- End of Stroke NEC / Leak Detection NEC
0- No Option
Special Testing
For Special Testing options, please contact your nearest Ingersoll Rand Customer Service Representative or Distributor.

NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended.
Consult a representative or the factory if you have questions concerning availability.

Page 2 of 12 PX20X-XXX-XXX-BXXX (en)

 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS

yy Obtain Material Safety Data Sheets on all materials
STATIC SPARK HAZARDOUS PRESSURE from the supplier for proper handling instructions.
WARNING EXPLOSION HAZARD. Models containing
aluminum parts cannot be used with 1,1,1-trichlo-
WARNING EXCESSIVE AIR PRESSURE. Can cause per- roethane, methylene chloride or other halogenated
sonal injury, pump damage or property damage. hydrocarbon solvents which may react and explode.
yy Do not exceed the maximum inlet air pressure as stat- yy Check pump motor section, fluid caps, manifolds and
ed on the pump model plate. all wetted parts to assure compatibility before using
yy Be sure material hoses and other components are able with solvents of this type.
to withstand fluid pressures developed by this pump. WARNING MISAPPLICATION HAZARD. Do not use mod-
Check all hoses for damage or wear. Be certain dis- els containing aluminum wetted parts with food prod-
pensing device is clean and in proper working condi- ucts for human consumption. Plated parts can contain
tion. trace amounts of lead.
WARNING STATIC SPARK. Can cause explosion re- CAUTION Verify the chemical compatibility of the
sulting in severe injury or death. Ground pump and pump wetted parts and the substance being pumped,
pumping system. flushed or recirculated. Chemical compatibility may
yy Use the pump grounding screw terminal provided. Use change with temperature and concentration of the
ARO® part no. 66885-1 ground kit or connect a suitable chemical(s) within the substances being pumped,
ground wire (12 ga. min.) to a good earth ground source. flushed or circulated. For specific fluid compatibility,
yy Secure pump, connections and all contact points to consult the chemical manufacturer.
avoid vibration and generation of contact or static CAUTION Maximum temperatures are based on me-
spark. chanical stress only. Certain chemicals will signifi-
yy Consult local building codes and electrical codes for cantly reduce maximum safe operating temperature.
specific grounding requirements. Consult the chemical manufacturer for chemical com-
yy After grounding, periodically verify continuity of patibility and temperature limits. Refer to PUMP DATA
electrical path to ground. Test with an ohmmeter from on page 1 of this manual.
each component (e.g., hoses, pump, clamps, contain- CAUTION Be certain all operators of this equipment
er, spray gun, etc.) to ground to insure continuity. have been trained for safe working practices, under-
Ohmmeter should show 0.1 ohms or less. stand it’s limitations, and wear safety goggles / equip-
yy Submerse the outlet hose end, dispensing valve or de- ment when required.
vice in the material being dispensed if possible. (Avoid CAUTION Do not use the pump for the structural sup-
free streaming of material being dispensed.) port of the piping system. Be certain the system com-
yy Use hoses incorporating a static wire. ponents are properly supported to prevent stress on
yy Use proper ventilation. the pump parts.
yy Keep inflammables away from heat, open flames and yy Suction and discharge connections should be flexi-
sparks. ble connections (such as hose), not rigid piped, and
yy Keep containers closed when not in use. should be compatible with the substance being
WARNING Pump exhaust may contain contaminants. pumped.
Can cause severe injury. Pipe exhaust away from work CAUTION Prevent unnecessary damage to the pump.
area and personnel. Do not allow pump to operate when out of material
yy In the event of a diaphragm rupture, material can be for long periods of time.
forced out of the air exhaust muffler. yy Disconnect air line from pump when system sits idle
yy Pipe the exhaust to a safe remote location when for long periods of time.
pumping hazardous or inflammable materials. CAUTION Use only genuine ARO replacement parts to
yy Use a grounded 1” minimum i.d. hose between the assure compatible pressure rating and longest service
pump and the muffler. life.
WARNING HAZARDOUS PRESSURE. Can result in seri- NOTICE Replacement warning labels are available
ous injury or property damage. Do not service or clean upon request: “Static Spark & Diaphragm Rupture”
pump, hoses or dispensing valve while the system is pn \ 94080.
pressurized. WARNING = Hazards or unsafe practices which
yy Disconnect air supply line and relieve pressure from could result in severe personal in-
the system by opening dispensing valve or device jury, death or substantial property
and / or carefully and slowly loosening and removing damage.
outlet hose or piping from pump.
WARNING HAZARDOUS MATERIALS. Can cause serious CAUTION = Hazards or unsafe practices which
injury or property damage. Do not attempt to return could result in minor personal inju-
a pump to the factory or service center that contains ry, product or property damage.
hazardous material. Safe handling practices must NOTICE = Important installation, operation or
comply with local and national laws and safety code maintenance information.
requirements.

PX20X-XXX-XXX-BXXX (en) Page 3 of 12

 GENERAL DESCRIPTION PARTS AND SERVICE KITS
The ARO diaphragm pump offers high volume delivery even Refer to the part views and descriptions as provided on pages
at low air pressure and a broad range of material compatibili- 5 through 8 for parts identification and service kit informa-
ty options are available. Refer to the model and option chart. tion.
ARO pumps feature stall resistant design, modular air motor / yy Certain ARO “Smart Parts” are indicated which should be
fluid sections. available for fast repair and reduction of down time.
Air operated double diaphragm pumps utilize a pressure dif- yy Service kits are divided to service two separate diaphragm
ferential in the air chambers to alternately create suction and pump functions: 1. AIR SECTION, 2. FLUID SECTION. The
a positive fluid pressure in the fluid chambers, valve checks Fluid Section is divided further to match typical part Ma-
insure a positive flow of fluid. terial Options.
Pump cycling will begin as air pressure is applied and will
continue to pump and keep up with the demand. It will build MAINTENANCE
and maintain line pressure and will stop cycling once maxi-
mum line pressure is reached (dispensing device closed) and yy Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
will resume pumping as needed.
matter during service disassembly and reassembly.
AIR AND LUBE REQUIREMENTS yy Keep good records of service activity and include the
pump in preventive maintenance program.
WARNING EXCESSIVE AIR PRESSURE. Can cause pump yy Before disassembling, empty captured material in the
damage, personal injury or property damage. outlet manifold by turning the pump upside down to
yy A filter capable of filtering out particles larger than 50 drain material from the pump.
microns should be used on the air supply. There is no lu-
brication required other than the “O” ring lubricant which FLUID SECTION DISASSEMBLY
is applied during assembly or repair. 1. Remove (61) outlet manifold and (60) inlet manifold.
yy If lubricated air is present, make sure that it is compatible 2. Remove (22) balls, (19) “O” rings (if applicable) and (21)
with the “O” rings and seals in the air motor section of the seats.
pump. 3. Remove (15) fluid caps.
OPERATING INSTRUCTIONS NOTE: Only PTFE diaphragm models use a primary dia-
phragm (7) and a backup diaphragm (8). Refer to the auxiliary
yy Always flush the pump with a solvent compatible with view in the Fluid Section illustration.
the material being pumped if the material being pumped 4. Remove the (6) diaphragm washer, (7) or 7 / 8) dia-
is subject to “setting up” when not in use for a period of phragms and (5) backup washer.
time. NOTE: Do not scratch or mar the surface of (1) diaphragm
yy Disconnect the air supply from the pump if it is to be in- rod.
active for a few hours.
yy The outlet material volume is governed not only by the air FLUID SECTION REASSEMBLY
supply, but also by the material supply available at the in- SERVICE NOTE: ARO pn 204214-T diaphragm assembly tool
let. The material supply tubing should not be too small or is recommended for use when reassembling the pump.
restrictive. Be sure not to use hose which might collapse.
yy Reassemble in reverse order. Refer to the torque require-
yy When the diaphragm pump is used in a forced-feed ments on page 6.
(flooded inlet) situation, it is recommended that a “check
yy Clean and inspect all parts. Replace worn or damaged
valve” be installed at the air inlet. parts with new parts as required.
yy Secure the diaphragm pump legs to a suitable surface to
yy Lubricate (1) diaphragm rod and (144) “U” cups with Lubri-
insure against damage by vibration. plate® FML-2 grease (94276 grease packet is included in
service kit).
yy For models with PTFE diaphragms: Item (8) Santoprene
diaphragm is installed with the side marked “AIR SIDE”
towards the pump center body. Install the (7) PTFE dia-
phragm with the side marked “FLUID SIDE” towards the
(15) fluid cap.
yy Re-check torque settings after the pump has been
re-started and run a while.

 Hytrel®, and Viton® are registered trademarks of the DuPont Company  Loctite® is a registered trademark of Henkel Loctite Corporation  Kynar® is a registered trademark of Arkema Inc. 
 Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.  ARO® is a registered trademark of Ingersoll-Rand Company 
 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)  262™, 271™ and 572™ are trademarks of Henkel Loctite Corporation 

Page 4 of 12 PX20X-XXX-XXX-BXXX (en)

 PARTS LIST / PX20X-XXX-XXX-BXXX FLUID SECTION
FLUID SECTION SERVICE KITS (637309 -XXX or 637309 -XX)
 For Fluid Kits With Seats:
637309-XXX Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to
-XXX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart below), and items: 19, 70, 144 and 175 (listed below)
plus 174 and 94276 Lubriplate FML-2 grease (page 7).
 For Fluid Kits Without Seats:
637309-XX Fluid Section Service Kits include: Balls (see BALL Option, refer to -XX in chart below), Diaphragms (see DIAPHRAGM Op-
tion, refer to -XX in chart below), and items: 19, 70, 144 and 175 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 7).
EXTERNAL HARDWARE OPTIONS PX20X-XXX-XXX-BXXX COMMON PARTS
PX20X-XXP PX20X-XXS Item Description (size) Qty Part No. Mtl
Item Description (size) Qty
Part No. Mtl Part No. Mtl 1 Connecting Rod (1) 97386 [C]
26 Screw (M10 x 1.5 - 6g x 34 mm) (8) 94409-1 [C] 94409-2 [SS] 43 Ground Lug (see page 8) (1) 93004 [Co]
27 Bolt (M10 x 1.5 - 6g x 45 mm) (16) 94990-1 [C] 94990 [SS]  70 Gasket (2) 94100 [B]
29 Nut (M10 x 1.5 - 6h) (16) 94992-1 [C] 94992 [SS]  144 “U” Cup (3/16” x 1-3/8” o.d.) (2) Y186-51 [B]
 Air Section Service Kit Parts, see pages 7 and 8. 180 Gasket (0.406” i.d. x 0.031” thick) (4) 94098 [Co]

SEAT OPTIONS PX20X-XXX-XXX-BXXX BALL OPTIONS PX20X-XXX-XXX-BXXX

“21”  “22” (2-1/2” dia.)
-XXX Seat Qty Mtl -XXX Seat Qty [Mtl] -XXX Ball Qty Mtl -XXX Ball Qty Mtl
-AXX 94328-A (4) [Sp] -HXX 94354 (4) [SH] -XAX 93358-A (4) [Sp] -XSX 94805 (4) [SS]
-CXX 94328-C (4) [H] KXX 94477-K (4) [K] -XCX 93358-C (4) [H] -XTX 93358-4 (4) [T]
-EXX 95677 (4) [C] -LXX 95639 (4) [Ha] -XGX 93358-2 (4) [B] -XVX 93358-3 (4) [V]
-FXX 95673 (4) [A] -SXX 94353 (4) [SS] -XMX 93358-M (4) [MSp]
-GXX 94328-G (4) [B]
NOTE: Seat options -AXX, -CXX and -GXX do not require item 19 "O" ring.
DIAPHRAGM OPTIONS PX20X-XXX-XXX-BXXX
 Service Kit With Seat  Service Kit Without Seat  “7”  “8”  “19” (1/8” x 3-5/8” o.d.)
-XXX -XXX = (Seat)
-XX = (Ball)
-XXX = (Ball) Diaphragm Qty Mtl Diaphragm Qty Mtl “O” Ring Qty Mtl
-XX = (Diaphragm)
-XXX = (Diaphragm)
-XXA 637309-XXA 637309-XA 94329-A (2) [Sp] ----- --- --- 94356 (4) [E]
-XXB 637309-XXB 637309-XB 94330-A (2) [Sp] ----- --- --- 94356 (4) [E]
-XXC 637309-XXC 637309-XC 94329-C (2) [H] ----- --- --- Y327-237 (4) [V]
-XXG 637309-XXG 637309-XG 96330-2 (2) [B] ----- --- --- Y325-237 (4) [B]
-XXL 637309-XXL 637309-XL 94355-L (2) [L] 94330-A (2) [SP] Y328-237 (4) [T]
-XXM 637309-XXM 637309-XM 94329-M (2) [MSP] Y328-237 (4) [T]
-XXT 637309-XXT 637309-XT 94355-T (2) [T] 94330-A (2) [SP] Y328-237 (4) [T]
-XXV 637309-XXV 637309-XV 95344 (2) [V] ----- --- --- Y327-237 (4) [V]
CENTER SECTION OPTIONS PX20X-XXX-XXX-BXXX MATERIAL CODE
Aluminum Stainless Steel [A] = Aluminum
[B] = Nitrile
Item Description (size) Qty PX20A-XXX-XXX-BXXX PX20S-XXX-XXX-BXXX
[C] = Carbon Steel
Part No. Mtl Part No. Mtl [CI] = Cast Iron
5 Backup Washer (2) 96503 [A] 94357-2 [SS] [Co] = Copper
68 Air Cap (1) 94715-1 [A] 94349-1 [SS] [E] = E.P.R.
[H] = Hytrel
69 Air Cap (1) 94715-2 [A] 94349-2 [SS] [Ha] = Hastelloy-C
74 Pipe Plug (1/4 - 18 N.P.T x 7/16”) (2) Y17-51-S [SS] Y17-51-S [SS] [K] Kynar PVDF
126 Plug (1) Y17-13-S [SS] Y17-13-S [SS] [L] = Long Life PTFE
[MSP] = Medical Grade Santoprene
131 Screw (M10 x 1.5 - 6g x 120 mm) (4) 94531 [C] 96656 [SS] [SH] = Hard Stainless Steel
175 “O” Ring (3/32” x 1” o.d.) (2) Y325-117 [B] ----- --- [SP] = Santoprene
 (3/32” x 1-1/16” o.d.) (2) ----- --- Y325-118 [B] [SS] = Stainless Steel
[T] = PTFE
181 Roll Pin (5/32” o.d. x 3/4” long) (4) ----- --- Y178-56-S [SS] [V] = Viton

MANIFOLD / FLUID CAP MATERIAL OPTIONS PX20X-XXX-XXX-BXXX

PX20X-XAX-XXX PX20X-XCX-XXX PX20X-XHX-XXX PX20X-XSX-XXX PX20X-FSX-XXX PX20X-FHX-XXX
Item Description (size) Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]
6 Diaphragm Washer (2) 96503 [A] 94357-2 [SS] 94375-3 [Ha] 94357-2 [SS] 94357-2 [SS] 94357-3 [Ha]
9 Washer (2) 93065 [SS] 93065 [SS] 95683 [Ha] 93065 [SS] 93065 [SS] 95683 [Ha]
14 Diaphragm Screw (2) Y5-111-T [SS] Y5-111-T [SS] 95682 [Ha] Y5-111-T [SS] Y5-111-T [SS] 95682 [Ha]
(5/8” - 18 x 2-1/2’’)
15 Fluid Cap (2) 94325 [A] 94346 [CI] 95679 [Ha] 95570 [SS] 95570 [SS] 95679 [Ha]
60 Inlet Manifold (1) 94327-[] [A] 94347-[] [CI] 95680-[] [Ha] 95510-[] [SS] 95512 [] [SS] 96341 [] [Ha]
61 Outlet Manifold (1) 94326-[] [A] 94348-[] [CI] 95681-[] [Ha] 95511-[] [SS] 95513 [] [SS] 96342 [] [Ha]
Pipe Plug (2) Y17-128 [A] Y17-28-C [C] ----- --- ----- --- ----- ----- ---
63 (2 - 11-1/2 NPT)
R 2 (2 - 11 BSP, taper) (2) 94439-2 [A] 94439-1 [C] ----- --- ----- --- ----- ----- ---
 For NPTF thread models (PX20X-AXX-XXX-BXXX) use „-1“.
For BSP thread models (PX20X-BXX-XXX-BXXX) use „-2“.
 Flange models

PX20X-XXX-XXX-BXXX (en) Page 5 of 12

 PARTS LIST / PX20X-XXX-XXX-BXXX FLUID SECTION

27
3 1
COLOR CODE
5 8 Material Diaphragm
Color
Ball
Color
Hytrel Cream Cream (•)
Nitrile Black Red (•)
7 6 Santoprene Tan Tan

9
Santoprene Green N/A

15
6
(Backup)
PTFE White White

 14
2 4 Viton Yellow (-) Yellow (•)
(-) Dash (•) Dot

7
Torque Sequence

8
FOR THE
AIR MOTOR SECTION
SEE PAGE 7 AND 8.

60 (PX20X-AXX-XXX-BXXX)
(PX20X-BXX-XXX-BXXX)
60 (PX20X-FXX-XXX-BXXX)
61 (PX20X-FXX-XXX-BXXX)
61 (PX20X-AXX-XXX-BXXX)
(PX20X-BXX-XXX-BXXX)

1
131
69
29
144
19 

26
26

 180
21
22

70
126

 63
 175
43
74
181

22

21
68

  19

View for PX20X-XXX-XXT-BXXX (PTFE diaphragm)/

144

PX20X-XXX-XXL-BXXX (Long Life PTFE diaphragm)

configuration only.

ASSEMBLY TORQUE REQUIREMENTS

NOTE: DO NOT OVERTIGHTEN FASTENERS.
(14) Diaphragm screw, 65 - 70 ft lbs (88.1 - 94.9 Nm).
(26) Screw, 30 - 40 ft lbs (40.7 - 54.2 Nm).
8 (Santoprene) (PTFE) 7 (27) Screw, 30 - 40 ft lbs (40.7 - 54.2 Nm).
(131) Screw, 35 - 40 ft lbs (47.5 - 54.2 Nm).
LUBRICATION / SEALANTS
 Apply Lubriplate FML-2 grease to all “O” rings, “U” Cups and mating parts.
 Apply Loctite 271 to threads at assembly.
 Apply anti-seize compound to threads and bolt and nut flange
heads which contact pump case when using stainless steel fasteners.
 Apply Loctite 262 to threads at assembly.
 Apply PTFE tape to threads.
 Apply Loctite 572 to threads.
 Not used with PX20X-XXX-AXX-B, -CXX and -GXX
 Not used with PX20X-XXX-XXX-B0L.
Note: Lubriplate FML-2 is a white food grade petroleum grease.

Figure 2

Page 6 of 12 PX20X-XXX-XXX-BXXX (en)

 PARTS LIST / PX20X-XXX-XXX-BXXX AIR MOTOR SECTION
 Indicates parts included in 637421 air section service kit shown below and items (70), (144), (175) and (180) shown on page 5.
Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
76 Pipe Plug ( 1/8 - 27 N.P.T x 0.27") (1) Y17-50-S [SS]  166 Track Gasket (1) 94026 [B]
101 Center Body (PX20A-XXX-XXX-BXXX) (1) 97031 [A]  167 Pilot Piston (includes 168 and 169) (1) 67164 [D]
(PX20S-XXX-XXX-BXXX) (1) 97040 [SS] 168 "O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
103 Bushing (1) 97394 [D]
169 “U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
105 Screw (M6 x 1 - 6g x 20 mm) (4) 95887 [SS]
170 Piston Sleeve (1) 94081 [D]
111 Spool (1) 95651 [D]
118 Actuator Pin (0.250” x 2.276” long) (2) 94083 [SS]  171 “O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
121 Sleeve (2) 94084 [D]  172 “O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
127 90° St. Elbow (1-1/2 - 11-1/2 N.P.T.) (1) 94860 [C/I]  173 “O” Ring (1/16” x 1-3/8” o.d.) (2) Y325-26 [B]
128 Set Screw (1/4” - 20 x 1/4”) (2) Y29-42-S [SS]  174 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
 132 Gasket (1) 94099 [B]  176 Diaphragm (check valve) (2) 94102 [Sp]
133 Lockwasher (PX20A-XXX-XXX-BXXX)
(1/4”)
(3) Y117-416-C [C]  199 Track Gasket (1) 95666 [B]
133 (PX20S-XXX-XXX-BXXX) (3) Y14-416-T [SS]  200 Gasket (1) 95665 [B]
134 Screw (M6 x 1 - 6g x 35 mm) (4) 95923 [SS] 201 Muffler Kit (includes item 127) (1) 67213
135 Valve Block (PD20A-XXX-XXX-BXXX) (1) 96334-1 [A] 233 Adapter Plate (PX20A-XXX-XXX-BXXX) (1) 96336 [A]
(PD20S-XXX-XXX-BXXX) (1) 96337-1 [SS] (PX20S-XXX-XXX-BXXX) (1) 96338 [SS]
(PE20A-XXX-XXX-BSXX) (1) 96334-2 [A]
(PE20S-XXX-XXX-BSXX) (1) 96337-2 [SS] 240 Screw (M6 x 1 - 6g x 16 mm) (2) 95991 [SS]
136 Plug (PX20A-XXX-XXX-BXXX) (1) 96335 [A]  241 Track Gasket (1) 96344 [B]
(PX20S-XXX-XXX-BXXX) (1) 96339 [SS]  242 “O” Ring (1/16” x 7/32” o.d.) (1) Y325-5 [B]
 137 “O” Ring (1/16” x 2” o.d.) (1) Y325-32 [B]
 243 “O” Ring (1/8” x 5/8” o.d.) (1) Y325-204 [B]
 138 “U” Cup (3/16” x 1.792” o.d.) (1) 95966 [B]
 139 “U” Cup (3/16” x 1-1/4” o.d.) (1) Y186-50 [B]  244 “O” Ring (1/8” x 7/8” o.d.) (1) Y325-208 [B]
140 Valve Insert (1) 95650 [AO]  Lubriplate FML-2 grease (1) 94276
141 Valve Plate (1) 95659 [AO] Lubriplate Grease Packets (10) 637308
 146 “O” Ring (3/32” x 1-1/16” o.d.) (1) Y325-118 [B]  Items included in fluid section service kit, see pages 5 and 6.
 Used on models PX20S-XXX-XXX-BXXX only.
 147 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]  Used on models PX20A-XXX-XXX-BXXX only.

MATERIAL CODE MATERIAL CODE

AIR MOTOR SECTION SERVICE [A] = Aluminum [D] = Acetal
Service is divided into two parts - 1. Pilot Valve, 2. [AO]
[B]
=
=
Alumina Oxide
Nitrile
[I]
[SP]
=
=
Iron
Santoprene
Major Valve. [Br] = Brass [SS] = Stainless Steel
GENERAL REASSEMBLY NOTES: [C] = Carbon Steel [U] = Polyurethane

yy Air Motor Section service is continued from Fluid Section

repair. MAJOR VALVE DISASSEMBLY
yy Inspect and replace old parts with new parts as neces- 1. Remove (135) valve block and (233) adapter plate, expos-
sary. Look for deep scratches on metallic surfaces, and ing (132 and 166) gaskets and (176) checks.
nicks or cuts in “O” rings. 2. Remove (233) adapter plate, releasing (140) valve insert,
yy Take precautions to prevent cutting “O” rings upon instal- (141) valve plate, (199, 200 and 241) gaskets and (243 and
lation. 244) “O” rings.
yy Lubricate “O” rings with Lubriplate FML-2 grease. 3. Remove (136) plug and (137) “O” ring, releasing (111)
yy Do not over-tighten fasteners. Refer to torque specifi- spool.
cation block on view. MAJOR VALVE REASSEMBLY
yy Re-torque fasteners following restart.
yy SERVICE TOOLS - To aid in the installation of (168) “O” 1. Install new (138 and 139) “U” cups on (111) spool - LIPS
rings onto the (167) pilot piston, use tool # 204130-T, MUST FACE EACH OTHER.
available from ARO. 2. Insert (111) spool into (135) valve block.
3. Install (137 and 242) “O” rings on (136) plug and assemble
PILOT VALVE DISASSEMBLY plug to (135) valve block, securing with (105) screws.
4. Install (140) valve insert, (141) valve plate, (199) gasket
1. A light tap on (118) actuator pin should expose the oppo- and (243 and 244) „O“ rings into (135) valve block.
site (121) sleeve, (167) pilot piston and other parts. NOTE: Assemble (140) valve insert with “dished” side toward
2. Remove (170) sleeve. Inspect inner bore of sleeve for (141) valve plate. Assemble (141) valve plate with part
damage. number identification toward (140) valve insert.
5. Assemble (200 and 241) gaskets and (233) adapter plate
PILOT VALVE REASSEMBLY to (135) valve block, securing with (240) screws.
1. Clean and lubricate parts not being replaced from service 6. Assemble (132 and 166) gaskets and (176) checks to (101)
kit. center body.
2. Install new (171 and 172) “O” rings. Replace (170) sleeve. 7. Assemble (135) valve block and components to (101)
3. Install new (168) “O” rings and (169) "U" cup - Note the lip center body, securing with (134) screws.
direction. Lubricate and replace (167) pilot piston.
4. Reassemble remaining parts. Replace (173 and 174)
“O” rings.
PX20X-XXX-XXX-BXXX (en) Page 7 of 12
 PARTS LIST / PX20X-XXX-XXX-BXXX AIR MOTOR SECTION

PILOT VALVE
 Substitute these “O“ rings for 169 168
(166) gasket on models PX20S-
XXX-XXX-B( ). 172
174 171
147
121
118
146
173 PILOT VALVE
167
101
170
166 173
118 121
233
174 201
244 103
243
 76
(PE20A-XXX-XXX-BSXX)
200 176
(PE20S-XXX-XXX-BSXX)
132

240
127
135
128
241
199
133 141
 134 140

Optional 94117 Muffler

138 43 ASSEMBLY TORQUE REQUIREMENTS

NOTE: DO NOT OVERTIGHTEN FASTENERS.
(105) Screw, 40 - 50 in. Lbs (4.5 - 5.6 Nm).
MAJOR VALVE (134) Screw, 40 - 50 in. Lbs (4.5 - 5.6 Nm).
(240) Screw, 40 - 50 in. Lbs (4.5 - 5.6 Nm).
111
LUBRICATION / SEALANTS
 Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and
mating parts.
139  Apply Loctite 271 to threads.
 Apply anti-seize compound to threads and bolt and nut flange
242 heads which contact pump case when using stainless steel fasteners.
137
 Apply PTFE tape to threads.
128
A replacement Major Valve Service Assembly is available separately, which includes the following:
637374-2 for models PD20A-XXX-XXX-BXXX: 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137,
136 138, 139, 140, 141, 166, 176 (2), 199, 200, 233, 240 (2), 241, 242, 243 and 244.
637374-3 for models PE20A-XXX-XXX-BXXX: 76, 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137,
138, 139, 140, 141, 166, 176 (2), 199, 200, 233, 240 (2), 241, 242, 243 and 244.
105 637374-4 for models PD20S-XXX-XXX-BXXX: 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137,
138, 139, 140, 141, 146, 147, 176 (2), 199, 200, 233, 240 (2), 241, 242, 243 and 244.
637374-5 for models PE20S-XXX-XXX-BXXX: 76, 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137,
138, 139, 140, 141, 146, 147, 176 (2), 199, 200, 233, 240(2), 241, 242, 243 and 244.

Figure 3

Page 8 of 12 PX20X-XXX-XXX-BXXX (en)

 TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow or no flow.
yy Check for diaphragm rupture. yy Check air supply.
yy Check tightness of (14) diaphragm screw. yy Check for plugged outlet hose.
Air bubbles in product discharge. yy Check for kinked (restrictive) outlet material hose.
yy Check for kinked (restrictive) or collapsed inlet material
yy Check connections of suction plumbing. hose.
yy Check “O” rings between intake manifold and inlet side
fluid caps. yy Check for pump cavitation - suction pipe should be sized
at least as large as the inlet thread diameter of the pump
yy Check tightness of (14) diaphragm screw. for proper flow if high viscosity fluids are being pumped.
Motor blows air or stalls. Suction hose must be a non-collapsing type, capable of
yy Check (176) check valve for damage or wear. pulling a high volume.
yy Check for restrictions in valve / exhaust. yy Check all joints on the inlet manifolds and suction con-
nections. These must be air tight.
yy Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.
DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
P
E Material outet
L F S (Material outlet) (PX20X-AXX-XXX-BXXX) T
L (PX20X-FXX-XXX-BXXX)
(PX20X-BXX-XXX-BXXX) U

G B
N ( Bolt circle)
Air Inlet
3/4 - 14 NPTF - 1

Q B

D D
M Dotted lines show optional H K
67263 muffler assembly. J S (Material inlet) C
(PX20X-FXX-XXX-BXXX)
A
Material inlet
Exhaust port 1-1/2 - 11-1/2 N.P.T. (PX20X-AXX-XXX-BXXX) T
(PX20X-BXX-XXX-BXXX) U
DIMENSIONS
A - see below F - 12” (304.8 mm) L - see below R - see below
B - 24-3/4” (628.7 mm) G - 26-1/4” (666.8 mm) M- 5/8” (15.9 mm) S - 2” A.N.S.I. / DIN Flange
C - 10-1/16” (255.6 mm) H - 9-1/16” (230.2 mm) N- 4.834” (122.8 mm) T - 2 - 11-1/2 N.P.T.F. - 1
D - see below J - 10-1/16” (255.6 mm) P - 21-5/8” (548 mm) U - Rp 2 (2 - 11 BSP, parallel)
E - 16-3/16” (411.2 mm) K - 9/16” (14.3 mm) Q- 27-7/8” (708.0 mm)
I - Side Discharge Ports are not avaliable on PX20X-XSX-XB Models.

“A” “D” “L” “R”

PX20X-XAX-XXX-BXXX 19-3/4” (501.7 mm) 1-7/8” (47.6 mm) 2” (50.8 mm) 12-15/16” (328.6 mm)
PX20X-XCX-XXX-BXXX 19-3/4” (501.7 mm) 1-7/8” (47.6 mm) 2” (50.8 mm) 12-15/16” (328.6 mm)
PX20X-AHX-XXX-BXXX 19-1/4” (488.7 mm) 2-1/2” (63.5 mm) 2-3/32” (53.0 mm) 13-9/16” (344.5 mm)
PX20X-BHX-XXX-BXXX 19-1/4” (488.7 mm) 2-1/2” (63.5 mm) 2-3/32” (53.0 mm) 13-9/16” (344.5 mm)
PX20X-ASX-XXX-BXXX 19-3/8” (492.1 mm) 2-1/2” (63.5 mm) 2-3/32” (53.2 mm) 13-9/16” (344.5 mm)
PX20X-BSX-XXX-BXXX 19-3/8” (492.1 mm) 2-1/2” (63.5 mm) 2-3/32” (53.2 mm) 13-9/16” (344.5 mm)
PX20X-FHX-XXX-BXXX 19-1/4” (488.7 mm) 2-1/2” (63.5 mm) 3-1/4” (82.6 mm) 13-9/16” (344.5 mm)
PX20X-FSX-XXX-BXXX 19-3/8” (492.1 mm) 2-1/2” (63.5 mm) 3-1/4” (82.6 mm) 13-9/16” (344.5 mm)
Figure 4

PX20X-XXX-XXX-BXXX (en) Page 9 of 12

Page 10 of 12 PX20X-XXX-XXX-BXXX (en)
PX20X-XXX-XXX-BXXX (en) Page 11 of 12
 PN 97999-1108

Page 12 of 12 PX20X-XXX-XXX-BXXX (en)