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0% found this document useful (0 votes)
117 views28 pages

Oacon LMI3d Lazer Profil Ve Snapshot Sensor

Uploaded by

lecola
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

3D SMART SENSORS

FOR INLINE INSPECTION

Gocator 2420 Gocator 3210

Meet
Two trusted 3D technologies for inline
metrology-grade inspection.

LASER
PROFILERS
Gocator Point and Line Profile
Sensors inspect any moving
target with height resolutions
down to 1.1 μm, sampling speeds
up to 32 kHz, and a suite of
built-in 3D measurement tools
and smart features to deliver a
complete 3D inspection solution.

2
SNAPSHOT
SENSORS
Gocator Stereo Snapshot
Sensors generate 3D data
with a single scan trigger.
These sensors offer built-in 3D
measurement tools to inspect
any stationary target, or
automate assembly using robot
guidance.

3
WELCOME TO FACTORYSMART® INSPECTION

Gocator is a non-contact 3D scanning and inspection sensor ready to deploy into the factory
to deliver 100% inspection of parts and assemblies in order to ensure product quality.

Easy to Use
Features such as a web-browser driven point-and-click
environment for rapid configuration, built-in measurement tools
and rich I/O for communicating results make it easy for factory
technicians to get the results they need.

Low Latency with No External Controller


Required
Real-time measurement capabilities minimize lag between data
acquisition and decision outputs, which means factories can
consistently meet their throughput targets.

Built-In Measurement Tools


Built-in tools provide a drag and drop environment with full 3D
visualization, and allow users to set measurements based on the
specific feature that needs to be inspected.

Customizable
Sensor customization allows users to develop and embed their
own custom measurement tools directly into the firmware itself—
with the same functionality and ease-of-use as built-in native tools.

3D IS OUR EXPERTISE
At LMI Technologies we work to advance quality and productivity with 3D sensor technology. Our award-
winning, FactorySmart® sensors improve inline factory production by providing fast, accurate, reliable
inspection solutions that leverage smart 3D technologies. Unlike contact-based measurement or 2D
vision, our products remove complexity and dramatically reduce implementation cost while achieving
repeatable, high-precision measurement.

4
TOTAL QUALITY CONTROL WITH SMART 3D

Gocator is used in all major inline manufacturing processes for quality control and improved
factory production.

PART MANUFACTURING COMPONENT ASSEMBLY FINISH AND PACKAGING


Most parts from processes such as casting, As parts come together to build product Finish and sealing is critical to product
machining, and injection molding are never assemblies, how each part fits with another acceptance. Gocator ensures finished
inspected. Gocator provides 100% inline determines overall assembly quality. Gocator products meet strict quality standards,
quality control to ensure every part meets verifies proper adhesion, fastening, surface are packaged correctly, and are ready for
key manufacturing tolerances. gap & flush, and more. shipment.

WHY SMART 3D?


2D vision alone cannot achieve 100% quality control,
which is why you need to invest in a smart 3D solution.

» Volumetric measurement (X, Y, and Z axis) provides


shape and position related parameters—necessary for
robot handling

» Contrast invariant, ideal for inspecting low contrast


objects

» Immune to lighting variation and ambient light

» Higher repeatability due to integrated optics, lighting,


and pre-calibration

» Simpler to build multi-sensor setups for large object


inspection

5
PART MANUFACTURING INSPECTION

Stamping Inspection

Line profiler used to determine the final Two sensors in a wide configuration, combining Scanning finished brackets to verify
bend angle in a press brake profiles into a single surface scan interior dimensions

Machining Inspection

Finished CNC part scanned to verify depths and


Vision-guidance for robotic CNC of an automotive dashboard
hole sizes

COMMON PROBLEM:
PART SHAPE AND POSITION VARIATION
IN AN INLINE PROCESS

FactorySmart® SOLUTION:
ACHIEVE HIGH GAUGE REPEATABILITY AND
REPRODUCIBILITY (GRR) WITH ANCHORING AND
PART MATCHING
» Built-in anchoring tracks the movement of parts within the sensor’s field of view and
corrects for variations in the height and position of parts.

» Part matching automatically performs realignment before applying Gocator’s built-in


measurement tools—eliminating the need to mechanically realign parts.

6
Molding Inspection

Checking the clips of injection molded parts for correct formation, including detection of
common defects such as short shot and warpage

Casting Inspection

Brake caliper inspection in a multi-sensor configuration, stitching


Detecting surface level of molten metal
three views into a single 3D scan

WHY YOU NEED 3D ➲ GEOMETRY MEASUREMENT


Unlike 2D, 3D measurement produces geometry (i.e., shape) data that is required to determine if a part meets key assembly, fit, and finish
tolerances.

7
PART MANUFACTURING INSPECTION

Extrusion Inspection

Laser line measurement of a plastic extrusion to ensure the correct spacing between teeth Rubber extrusion profiling

COMMON PROBLEM:
COMPLEX AND TIME-CONSUMING SYSTEM SETUP

FactorySmart® SOLUTION:
WEB-ENABLED TECHNOLOGIES AND ALL-IN-ONE
DESIGN
» Connect to a sensor with any web browser.

» Generate scans of your object/feature with sophisticated control over triggering,


exposure, resolution, part detection, and filtering/gap filling.

» Built-in drag and drop measurement for full geometric gauging.

» Ethernet protocols and direct I/O are built-in and communicate pass/fail decisions
directly to factory equipment (robots, PLCs, or direct I/O).

8
3D Printing Inspection

Snapshot sensor capturing surface data of a 3D printed turbine part

SMART BENEFIT:
INDUSTRIAL SENSOR DESIGN FOR HIGH MEASUREMENT
RELIABILITY AND LONG PRODUCT LIFE
» Rugged housing, small form factor, and lightweight design make Gocator sensors ideal
for fitting into small spaces and mounting onto robots.

» IP67-rated design based on industrial grade parts offers long lifetimes in continuous
operation.

WHY YOU NEED 3D ➲ THE BENEFIT OF COMBINING 2D + 3D


Gocator laser profilers combine 3D and 2D capability for total quality inspection. In addition to 3D shape measurements, the intensity of
the projected laser light is used to create a 2D image of the surface of a part. This information can be used to extract surface markings like
bar codes and printed text.

9
COMPONENT ASSEMBLY INSPECTION

Adhesive Bead Inspection

Inconsistent bead Consistent bead

Ability to analyze the volume, geometry, Complex inspection of adhesive bead within
and location of beads or drops grooves at small scale Excess adhesive Correct volume

Weld Inspection

Inspecting gap prior to welding, resulting in high-quality welds and


Inspecting the weld of an EV battery cell
predictable behavior of the metal

COMMON PROBLEM:
NO CUSTOM MEASUREMENT TOOLS

FactorySmart® SOLUTION:
GOCATOR DEVELOPMENT KIT (GDK)
» Develop and embed your own custom measurement tools and make specialized
measurements for applications with unique requirements, while protecting your IP.

» Create optimized custom firmware builds that run within the realtime OS of the Gocator.

» Use custom solutions on a variety of different sensors, all on a single platform.

» Run your own measurement tools in the Gocator Emulator for offline development,
testing, and support.
10
Fastener Inspection

Checking the tightness of a fastener through measurement of mating surface to nut surface

Solder Paste Inspection

Accuracy to 1.8 µm in height allows for high-precision measurement of solder paste.

SMART BENEFIT:
HIGH-SPEED 3D PROFILING OF COMPLEX SHAPES
Laser profilers are high-speed devices that generate a line profile by combining range
data from the scanned part. You can then easily perform measurements on the profile for
dimensioning and inspecting complex shapes.

11
COMPONENT ASSEMBLY INSPECTION

PCB Inspection

Full inline part inspection of completed PCBs, with 3D surface data used for complex
measurements

Press Fit Inspection

Ability to detect the slightest variation in Correct pressure was applied and the mating
Parts binded and did not mate correctly
flushness between two parts surfaces are flush

COMMON PROBLEM:
NO TIME OR RESOURCES TO CREATE AND DEPLOY
YOUR OWN MEASUREMENT TOOLS

FactorySmart® SOLUTION:
BUILT-IN MEASUREMENT TOOLS
» Built-in measurement tools make 3D measurement reliable, repeatable, and easy.

» No need to send 3D point cloud data to 3rd-party software.

» Tools include Gap & Flush, Groove, Countersunk Hole, Surface Edge, Surface Plane, and
many more.

12
Gap & Flush Inspection

Snapshot sensors are able to measure multiple gap & flush features within a single field of view.
3D surface data is cross-sectioned and measured for multiple profile views.

Rivet Inspection

Robot arm mounted snapshot sensor capturing key rivet locations Surface data is analyzed for pass/fail

COMMON PROBLEM:
NEED VISION-GUIDANCE AND FLEXIBLE MEASUREMENT
FOR ROBOTIC SYSTEMS

FactorySmart® SOLUTION:
ROBOT-FRIENDLY HARDWARE + SOFTWARE
» Gocator 3D smart sensors allow a robot to sense variations in its physical environment
and adapt accordingly. Gocators are the “eyes” in vision guidance and enable essential
applications such as pick-and-place.

» Gocator 3D snapshot sensors are certified for Universal Robots integration (UR3, UR5,
UR10, and UR e-series compatible)

13
PRODUCT FINISH & PACKAGING INSPECTION

Surface Finishing Inspection

Inline surface inspection of brake rotors down to 1.1 μm Z resolution


Maximum and minimum height are measured, and an average is calculated to determine the acceptable surface finish.

SMART BENEFIT:
HIGH-RESOLUTION 3D SHAPE AND SURFACE ANALYSIS
Line profilers generate a high-resolution 3D height map of the target object. Built-in tools
allow you to easily perform micron-level measurements of the object’s geometry and
surface.

WHY YOU NEED 3D ➲ ACCURATE SCANNING EVEN WITH OBJECT MOVEMENT


Unlike 2D, 3D provides depth measurement information that prevents errors due to object movement—meaning objects can move
anywhere within the sensor’s measurement range and still yield accurate results. This eliminates object fixturing requirements and improves
overall system reliability.

14
Sealing Inspection

Inspection of yogurt cups to find faulty seals, regardless of surface artwork. Faulty surface is easily detected
and tagged for removal downstream. Correctly sealed yogurt cup with a flat surface receives a PASS decision.

COMMON PROBLEM:
NEED TO MEET INLINE PRODUCTION SPEED

FactorySmart® SOLUTION:
SENSOR ACCELERATION
» Accelerate inspection by adding GoMax (a dedicated hardware device) or GoX (a PC-
based application) to share the data processing load and achieve faster cycle times.

WHY YOU NEED 3D ➲ EASILY INSPECT LOW-CONTRAST OBJECTS


Unlike 2D intensity imaging, 3D is contrast invariant. This means shape is measured regardless of surface color—making 3D ideal for
measuring low contrast objects. In addition, with 3D you don’t have to worry about ambient lighting or shadows affecting your scan results.

15
PRODUCT FINISH & PACKAGING INSPECTION

Character Identification

3-sensor configuration scanning finished tires, looking for bulges, runout, and groove geometry

DOT-code is generated simultaneously


Low-contrast unscanned surface Scanned tire with identifiable features from height data

OPTICAL CHARACTER RECOGNITION (OCR) AND BARCODE READING

Leverage the ability to read, recognize, and validate printed barcodes, labels, and alphanumeric text using 2D intensity or 3D height map
(embossed) scan data.

16
Package Filling Inspection

Volume of packing peanuts is determined by measuring the empty Single point profiler verifies fill level and lid tightness of packaged
space in the box products

Multi-Sensor Networking

COMMON PROBLEM:
TARGET IS LARGER THAN A SINGLE SENSOR CAN
CAPTURE

FactorySmart® SOLUTION:
EASY MULTI-SENSOR NETWORKING
» A Master Hub synchronizes multiple Gocator sensors and combines scans into a single
high-density 3D data of the entire surface or target object.

» Built-in alignment and stitching makes working with multiple sensors easy.

» Or, use the Surface Stitch tool to combine multiple scans from one sensor into a single
3D height map of a large object

17
GOCATOR® SOFTWARE

FOR SMART 3D INSPECTION

INTUITIVE AND EASY TO USE

» Web browser based interface


» OS independent (PC, Mac, Linux)
» Point-and-click functionality
» Firmware included, no separate
software required
» Process 2D intensity and 3D height
data for high repeatability

3D surface view with intensity data Profile view

18
BUILT INTO EVERY GOCATOR®

Instant access to scan, measure, and Real-time sensor feedback (including


control speed and CPU usage)

One-click toggling between Video,


Profile, and Surface mode

Drag-and-drop measurement tools

Variety of formats for fast and accurate


data output

Real-time, high-definition 3D Data Viewer

Gap
Intersect Z
Width

Depth Offset Bevel Radius


Height
140+ TOOLS
at your disposal

Groove Depth Intersect Z Gap & Flush Countersunk Hole Strip Tool

19
PRODUCT LINEUP
LASER PROFILE SENSORS

Gocator 1300 Series Gocator 2100 Series


High-speed (32 kHz) Point Profilers for Dimensional Measurements Low Cost, Entry-Level Line Profilers for Basic Inline 3D Inspection

• Unique built-in part detection and profile generation • Handles all of your basic quality inspection needs
• Ideal for closed loop control or measuring high speed processes • VGA imager, 640 points per profile resolution
• Field of view up to 1260 mm
• Measurement range up to 800 mm

Gocator 2300 Series Gocator 2400 Series


Workhorse Line Profilers for Robust Inline 3D Inspection Ultra High-Resolution Line Profilers for Advanced Inline 3D Inspection

• Handles a wide range of applications • Handles difficult targets such as micro-features on small parts in
• Megapixel imager, 1280 points per profile resolution high-speed applications
• Field of view up to 1260 mm • 2-Megapixel imager, up to 1940 points per profile resolution
• Measurement range up to 800 mm • Field of view up to 2000 mm
• Measurement range up to 1525 mm

Gocator 2500 Series Gocator 2880


Ultra High-Speed Line Profilers for Small Parts 3D Inspection Dual Triangulation Line Profilers for 3D Inspection of Large Objects

• Ideal for fast-moving inline inspection systems • Two cameras maximize scan coverage and minimize occlusions
• 2-Megapixel imager. Up to 1920 points per profile resolution for applications such as primary log scanning
• Scan, measurement, and control at up to 10 kHz • Megapixel imager, 1280 points per profile resolution
• Field-of-view up to 100 mm • Field of view up to 1260 mm
• Measurement range up to 80 mm • Measurement range up to 800 mm

20
SNAPSHOT SENSORS

Gocator 3504 and 3506 Gocator 3520 and 3210


Metrology-grade Sensors for Small Parts Inspection Metrology-grade Sensors for Medium-sized Parts Inspection

• For applications such as connector and pin coplanarity, PCB and • For applications such as Gap & Flush measurement, engine
battery/IC connectors, and stent inspection piston bowl gauging, and medium-scale bin picking
• Fast scan rate (up to 6 Hz full-field with accelerator) • Fast scan rate (up to 6 Hz full-field with accelerator)
• XY resolution down to 6.7 µm • XY resolution down to 60 µm
• Z repeatability down to 0.2 µm • Z repeatability down to 4.6 µm
• 5-megapixel stereo camera design for high accuracy with • Wide field of view up to 282 x 175 mm
minimal occlusions • 2 and 5 megapixel stereo cameras for high accuracy with
minimal occlusions

TEST DRIVE A GOCATOR® SENSOR


Choose from a variety of application scenarios, then use an
exact duplicate of the Gocator interface. Perform measurements
on pre-recorded data from a variety of scanned components—
all in a web browser-based "virtual sensor" environment. Right
from your desktop. Without the need for a physical sensor.

Take Gocator® for a test drive today. Visit www.lmi3D.com/emulator

21
PRODUCT SPECS

Gocator 1300 Series Laser Point Profile


MODELS 1320 1340 1350 1365 1370 1380 1390
Clearance Distance (mm) 40 162.5 200 562 237.5 127 500
Measurement Range (mm) 20 95 200 375 412.5 1651 2000
Linearity Z (+/- % of MR) 0.05 0.05 0.05 0.11 0.07 0.18 0.1
Linearity Z (+/- mm) 0.01 0.05 0.1 0.4 0.3 3.0 2.0
Spot Size (mm) 0.11 0.37 0.50 1.80 0.90 2.60 2.60
Recommended Package Side Mount (3R) Side Mount Side Mount Side Mount Side Mount (3B) Side Mount Side Mount
Dimensions (mm) 30x120x149 30x120x149 30x120x149 30x120x220 30x120x149 30x120x149 30x120x277
Other Package Top Mount (3B) Top Mount Top Mount (2M)
Dimensions (mm) 49x75x162 49x75x162 49x75x162
Weight (kg) 0.75 / 0.8 0.75 0.75 / 0.8 1.0 0.75 / 0.8 0.75 1.25

Resolution Z based on averaging 128 samples. Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Resolution Z
and Linearity Z may vary for other laser classes. Refer to specifications in the Gocator Point Profile Sensor user manual for more details.

ALL 1300 SERIES MODELS

Scan Rate (Hz) 32,000


Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital Output, RS-485 Serial, Selcom Serial, 1x Analog Output (4-20mA)
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50 °C
Storage Temperature -30 to 70 °C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

Gocator 2100 Series Laser Line Profile


MODELS 2120 2130 2140 2150 2170 2175 2180
Data Points / Profile 640 640 640 640 640 640 640
Linearity Z (+/- % of MR) 0.01 0.01 0.01 0.01 0.04 0.03 0.04
Resolution X (mm) (Profile Data Interval) 0.028 - 0.042 0.088 - 0.150 0.19 - 0.34 0.3 - 0.6 0.55 - 1.10 0.51 - 1.58 0.75 - 2.20
Repeatability Z (µm) 0.4 0.8 1.2 2 8 12 12
Clearance Distance (CD) (mm) 40 90 190 300 400 650 350
Measurement Range (MR) (mm) 25 80 210 400 500 1350 800
Field of View (FOV) (mm) 18 - 26 47 - 85 96 - 194 158 - 365 308 - 687 324 - 1010 390 - 1260
Side Mount Top Mount Top Mount Top Mount Top Mount Top Mount Top Mount
Dimensions (mm)
35x120x149.5 49x75x142 49x75x197 49x75x272 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 1.3 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z may vary for
other laser classes. Refer to specifications in the Gocator Line Profile Sensor user manual for more details.
ALL 2100 SERIES MODELS
Scan Rate Approximately 170 Hz to 5000 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

22
LASER PROFILE SENSORS
Gocator 2300 Series Laser Line Profile
MODELS 2320 2330 2340 2350 2370 2375 2380
Data Points / Profile 1280 1280 1280 1280 1280 1280 1280
Linearity Z (+/- % of MR) 0.01 0.01 0.01 0.01 0.04 0.03 0.04
Resolution X (mm) (Profile Data Interval) 0.014 - 0.021 0.044 - 0.075 0.095 - 0.170 0.150 - 0.300 0.275 - 0.550 0.255 - 0.790 0.375 - 1.100
Repeatability Z (µm) 0.4 0.8 1.2 2 8 12 12
Clearance Distance (CD) (mm) 40 90 190 300 400 650 350
Measurement Range (MR) (mm) 25 80 210 400 500 1350 800
Field of View (FOV) (mm) 18 - 26 47 - 85 96 - 194 158 - 365 308 - 687 324 - 1010 390 - 1260
Side Mount Top Mount Top Mount Top Mount Top Mount Top Mount Top Mount
Dimensions (mm)
35x120x149.5 49x75x142 49x75x197 49x75x272 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 1.3 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z may vary for
other laser classes. Refer to specifications in the Gocator Line Profile Sensor user manual for more details.
ALL 2300 SERIES MODELS
Scan Rate Approximately 170 Hz to 5000 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

Gocator 2400 Series Laser Line Profile


MODELS 2410 2420 2430 2440 2450 2490
Data Points / Profile 1710 1940 1500 1500 1800 1920
Linearity Z (+/- % of MR) 0.015 0.006 0.01 0.01 0.01 0.04
Resolution X (µm) (Profile Data Interval) 5.8 - 6.2 14.0 - 16.5 37 - 57 90 - 130 100 - 255 250 - 1100
Repeatability Z (µm) 0.2 0.4 0.8 1.2 2.0 12
Clearance Distance (CD) (mm) 19 60 75 183 270 350
Measurement Range (MR) (mm) 6 25 80 210 550 1525
Field of View (FOV) (mm) 10 - 10 27 - 32 47 - 85 96 - 194 145 - 425 390 - 2000
Dimensions (mm) 44x90x145 44x90x145 44x90x155 44x90x190 44x90x240 49x85x272
Weight (kg) 0.88 0.88 1.0 1.2 1.2 1.5
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on Recommended laser classes. Linearity Z, Resolution Z, and Repeatability Z may
vary for other laser classes.
ALL 2400 SERIES MODELS
Scan Rate 200 Hz, up to 5 kHz. (Note: 2400 series provides up to 2x scan rate for equivalent window size as 2300 series)
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Input Voltage (Power) +24 to +48 VDC (9 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

23
PRODUCT SPECS
LASER PROFILE SENSORS
Gocator 2500 Series Laser Line Profile
MODELS 2510 2512 2520 2522 2530
Data Points / Profile 1920 1920 1920 1920 1920
Scan Rate 2.4 2.4 1.6 1.6 2.0
Linearity Z (+/- % of MR) 0.015 0.015 0.006 0.006 0.01
Resolution X (µm) (Profile Data Interval) 8.0 8.0 13.0 - 17.0 13.0 - 17.0 28.0 - 54.0
Repeatability Z (µm) 0.2 0.2 0.4 0.4 0.5
Clearance Distance (CD) (mm) 17.0 17.0 47.5 17.75 40.0
Measurement Range (MR) (mm) 6 6 25 25 80.0
25.0 - 32.5 (diffuse);
Field of View (FOV) (mm) 13.0 - 14.5 (diffuse) 13.0 - 14.5 (diffuse & specular) 25.0 - 32.5 (diffuse) 48.0 - 100.0 (diffuse)
25.0 (specular)
Dimensions (mm) 46x80x110 46x80x110 46x80x110 46x110x110 46x80x110
Weight (kg) 0.65 0.65 0.65 0.65 0.65
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on Recommended laser classes. Linearity Z and Repeatability Z may vary for other
laser classes.
ALL 2500 SERIES MODELS
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Input Voltage (Power) +24 to +48 VDC (15 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 40°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

Gocator 2800 Series Line Profile


MODELS 2880
Data Points / Profile 1280
Linearity Z (+/- % of MR) 0.04
Resolution X (mm) (Profile Data Interval) 0.375 - 1.100
Clearance Distance (CD) (mm) 350
Measurement Range (MR) (mm) 800
Field of View (FOV) (mm) 390 - 1260
Dimensions (mm) 49x75x498
Weight (kg) 2.56
Scan Rate 380 Hz - 2500 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

24
SNAPSHOT SENSORS
Gocator 3000 Series Structured Light
MODELS 3504 3506 3210 3520
Scan Rate (Hz) 6 3 4 3
Imagers (megapixels) 5 5 2 5
Clearance Distance (CD) (mm) 51.5 87.0 164.0 203.0
Measurement Range (MR) (mm) 7 25.0 110.0 150.0
12.1 x 13.2 (near)
27.0 x 45.0 (near) 71.0 x 98.0 (near) 179.0 x 115.0 (near)
Field of View (mm) 12.7 x 16.4 (maxY)
30.0 x 45.0 (far) 100.0 x 154.0 (far) 282.0 x 175.0 (far)
13.0 x 15.0 (far)
Repeatability Z (µm) 0.2 2.0 4.7 4.6

Resolution XY (mm) 0.0067 (close end) - 0.0071 (far end) 0.020 (close end) - 0.025 (far end) 0.060 (close end) - 0.090 (far end) 0.074 (close end) - 0.121 (far end)
Dimensions (mm) 49x152x177.5 49x136x170 49x146x190 55x167x260
Weight (kg) 1.77 1.52 1.7 2.6
Light Source Blue LED (465 nm) Blue LED (465 nm) Blue LED (465 nm) Blue LED (465 nm)
Interface Gigabit Ethernet Gigabit Ethernet Gigabit Ethernet Gigabit Ethernet
Inputs Differential Encoder, Trigger Differential Encoder, Trigger Differential Encoder, Trigger Differential Encoder, Trigger
2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial
Outputs (115 kbaud), (115 kbaud), (115 kbaud), (115 kbaud),
1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA)
+24 to +48 VDC (25 Watts); +24 to +48 VDC (25 Watts); +24 to +48 VDC (50 Watts); 48 VDC (50 Watts);
Input Voltage (Power)
Ripple +/- 10% Ripple +/- 10% Ripple +/- 10% Ripple +/- 10%
Housing Gasketed Aluminium Enclosure, IP67 Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50 °C 0 to 50 °C 0 to 45 °C 0 to 40 °C
Storage Temperature -30 to 70 °C -30 to 70 °C -30 to 70 °C -30 to 70 °C
10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude
Vibration Resistance in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per
direction direction direction direction
15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and
Shock Resistance
negative for X, Y, and Z directions negative for X, Y and Z directions negative for X, Y and Z directions negative for X, Y and Z directions
SOFTWARE AND BUILT-IN 3D MEASUREMENT TOOLS
3D Feature Tools Openings (holes, slots), Cylinders, Studs (threaded and non-threaded), Plane
3D Volumetric Tools Volumes, Areas, Bounding boxes, Positions (min, max, centroid), Ellipses, Orientations
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

FIND YOUR SENSOR. FASTER.


Need some help finding the right Gocator® for your application?
No problem. Simply visit our dedicated Product Selector, enter
a few details about your application, and the Selector will
automatically generate a list of suitable sensor models for you
to explore.

Try the Product Selector today. Visit www.lmi3D.com/selector

25
SMART VISION ACCELERATOR

GoMax® provides a cost-effective hardware solution to accelerate


any Gocator® sensor in order to meet inline production speed.
GoMax’s small form factor, dedicated data processing, continuous
data feed over Ethernet, and automatic recovery from inspection
errors allow engineers to replace industrial PCs.

With GoMax’s plug and play functionality, you can quickly and
easily add massive data processing power to your Gocator®
sensor or multi-sensor network, achieving faster cycle times and
enhancing overall inspection performance.

» Data processing acceleration with no industrial PC or controller

» Plug and play functionality, easy integration

» Simultaneously accelerate multiple Gocator smart sensors

» Add multiple GoMax® units as needed

GoMax Smart Vision Accelerator


Carrier Board Jetson TX2
CPU 64-bit Quad ARM A57 @ 2 GHz plus 64-bit Dual Denver 2 @ 2 GHz
GPU NVIDIA Pascal, 256 CUDA cores
Memory 8 GB 128-bit LPDDR4
IO ports 1x USB3, 1x HDMI, 2x GigE, 1x USB2
Dimensions (mm) 120x105x43.5
Weight (kg) 0.7
Operating Temperature 0 to 50 °C

26
SENSOR NETWORKING

Gocator laser profilers support seamless multi-sensor networking for scanning large or complex objects (i.e., with irregular
surface geometry and multiple occlusions). These sensor networks are connected by LMI Master controllers.

MASTER 810 & 2410


Master 810 and 2410 network controllers make it easy to distribute power, achieve
microsecond data synchronization, and provide laser safety for up to 24 sensors per
Master. Designed to scale, Masters provide uplink/download ports for daisy chaining, and
support differential or single-ended encoder and digital I/O.

» Synchronized within 1 μs accuracy


Master 810. Supports up to 8 sensors.
» All-in-one cabling

» Built-in laser safety control

BENEFITS OF MULTI-SENSOR SUPPORT


» Ideal for scanning large or complex targets

» Simple point-and-click network setup

» Built-in layout alignment and stitching for maximum ease of use


Master 2410. Supports up to 24 sensors.
» Maintains high resolution across wide FOV

27
It’s Better to Be Smart.
[email protected] | lmi3D.com

AMERICAS EMEAR ASIA PACIFIC


LMI Technologies Inc. LMI Technologies GmbH LMI (Shanghai) Trading Co., Ltd.
Burnaby, BC, Canada Teltow/Berlin, Germany Shanghai, China

LMI Technologies has offices worldwide. All contact information is listed at lmi3D.com/contact

©2020 LMI Technologies Inc. All rights reserved. Subject to change without notice. BROCHURE_3D_SMART_SENSORS_US-1.7

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