Oacon LMI3d Lazer Profil Ve Snapshot Sensor
Oacon LMI3d Lazer Profil Ve Snapshot Sensor
Meet
Two trusted 3D technologies for inline
metrology-grade inspection.
LASER
PROFILERS
Gocator Point and Line Profile
Sensors inspect any moving
target with height resolutions
down to 1.1 μm, sampling speeds
up to 32 kHz, and a suite of
built-in 3D measurement tools
and smart features to deliver a
complete 3D inspection solution.
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SNAPSHOT
SENSORS
Gocator Stereo Snapshot
Sensors generate 3D data
with a single scan trigger.
These sensors offer built-in 3D
measurement tools to inspect
any stationary target, or
automate assembly using robot
guidance.
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WELCOME TO FACTORYSMART® INSPECTION
Gocator is a non-contact 3D scanning and inspection sensor ready to deploy into the factory
to deliver 100% inspection of parts and assemblies in order to ensure product quality.
Easy to Use
Features such as a web-browser driven point-and-click
environment for rapid configuration, built-in measurement tools
and rich I/O for communicating results make it easy for factory
technicians to get the results they need.
Customizable
Sensor customization allows users to develop and embed their
own custom measurement tools directly into the firmware itself—
with the same functionality and ease-of-use as built-in native tools.
3D IS OUR EXPERTISE
At LMI Technologies we work to advance quality and productivity with 3D sensor technology. Our award-
winning, FactorySmart® sensors improve inline factory production by providing fast, accurate, reliable
inspection solutions that leverage smart 3D technologies. Unlike contact-based measurement or 2D
vision, our products remove complexity and dramatically reduce implementation cost while achieving
repeatable, high-precision measurement.
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TOTAL QUALITY CONTROL WITH SMART 3D
Gocator is used in all major inline manufacturing processes for quality control and improved
factory production.
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PART MANUFACTURING INSPECTION
Stamping Inspection
Line profiler used to determine the final Two sensors in a wide configuration, combining Scanning finished brackets to verify
bend angle in a press brake profiles into a single surface scan interior dimensions
Machining Inspection
COMMON PROBLEM:
PART SHAPE AND POSITION VARIATION
IN AN INLINE PROCESS
FactorySmart® SOLUTION:
ACHIEVE HIGH GAUGE REPEATABILITY AND
REPRODUCIBILITY (GRR) WITH ANCHORING AND
PART MATCHING
» Built-in anchoring tracks the movement of parts within the sensor’s field of view and
corrects for variations in the height and position of parts.
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Molding Inspection
Checking the clips of injection molded parts for correct formation, including detection of
common defects such as short shot and warpage
Casting Inspection
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PART MANUFACTURING INSPECTION
Extrusion Inspection
Laser line measurement of a plastic extrusion to ensure the correct spacing between teeth Rubber extrusion profiling
COMMON PROBLEM:
COMPLEX AND TIME-CONSUMING SYSTEM SETUP
FactorySmart® SOLUTION:
WEB-ENABLED TECHNOLOGIES AND ALL-IN-ONE
DESIGN
» Connect to a sensor with any web browser.
» Ethernet protocols and direct I/O are built-in and communicate pass/fail decisions
directly to factory equipment (robots, PLCs, or direct I/O).
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3D Printing Inspection
SMART BENEFIT:
INDUSTRIAL SENSOR DESIGN FOR HIGH MEASUREMENT
RELIABILITY AND LONG PRODUCT LIFE
» Rugged housing, small form factor, and lightweight design make Gocator sensors ideal
for fitting into small spaces and mounting onto robots.
» IP67-rated design based on industrial grade parts offers long lifetimes in continuous
operation.
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COMPONENT ASSEMBLY INSPECTION
Ability to analyze the volume, geometry, Complex inspection of adhesive bead within
and location of beads or drops grooves at small scale Excess adhesive Correct volume
Weld Inspection
COMMON PROBLEM:
NO CUSTOM MEASUREMENT TOOLS
FactorySmart® SOLUTION:
GOCATOR DEVELOPMENT KIT (GDK)
» Develop and embed your own custom measurement tools and make specialized
measurements for applications with unique requirements, while protecting your IP.
» Create optimized custom firmware builds that run within the realtime OS of the Gocator.
» Run your own measurement tools in the Gocator Emulator for offline development,
testing, and support.
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Fastener Inspection
Checking the tightness of a fastener through measurement of mating surface to nut surface
SMART BENEFIT:
HIGH-SPEED 3D PROFILING OF COMPLEX SHAPES
Laser profilers are high-speed devices that generate a line profile by combining range
data from the scanned part. You can then easily perform measurements on the profile for
dimensioning and inspecting complex shapes.
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COMPONENT ASSEMBLY INSPECTION
PCB Inspection
Full inline part inspection of completed PCBs, with 3D surface data used for complex
measurements
Ability to detect the slightest variation in Correct pressure was applied and the mating
Parts binded and did not mate correctly
flushness between two parts surfaces are flush
COMMON PROBLEM:
NO TIME OR RESOURCES TO CREATE AND DEPLOY
YOUR OWN MEASUREMENT TOOLS
FactorySmart® SOLUTION:
BUILT-IN MEASUREMENT TOOLS
» Built-in measurement tools make 3D measurement reliable, repeatable, and easy.
» Tools include Gap & Flush, Groove, Countersunk Hole, Surface Edge, Surface Plane, and
many more.
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Gap & Flush Inspection
Snapshot sensors are able to measure multiple gap & flush features within a single field of view.
3D surface data is cross-sectioned and measured for multiple profile views.
Rivet Inspection
Robot arm mounted snapshot sensor capturing key rivet locations Surface data is analyzed for pass/fail
COMMON PROBLEM:
NEED VISION-GUIDANCE AND FLEXIBLE MEASUREMENT
FOR ROBOTIC SYSTEMS
FactorySmart® SOLUTION:
ROBOT-FRIENDLY HARDWARE + SOFTWARE
» Gocator 3D smart sensors allow a robot to sense variations in its physical environment
and adapt accordingly. Gocators are the “eyes” in vision guidance and enable essential
applications such as pick-and-place.
» Gocator 3D snapshot sensors are certified for Universal Robots integration (UR3, UR5,
UR10, and UR e-series compatible)
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PRODUCT FINISH & PACKAGING INSPECTION
SMART BENEFIT:
HIGH-RESOLUTION 3D SHAPE AND SURFACE ANALYSIS
Line profilers generate a high-resolution 3D height map of the target object. Built-in tools
allow you to easily perform micron-level measurements of the object’s geometry and
surface.
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Sealing Inspection
Inspection of yogurt cups to find faulty seals, regardless of surface artwork. Faulty surface is easily detected
and tagged for removal downstream. Correctly sealed yogurt cup with a flat surface receives a PASS decision.
COMMON PROBLEM:
NEED TO MEET INLINE PRODUCTION SPEED
FactorySmart® SOLUTION:
SENSOR ACCELERATION
» Accelerate inspection by adding GoMax (a dedicated hardware device) or GoX (a PC-
based application) to share the data processing load and achieve faster cycle times.
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PRODUCT FINISH & PACKAGING INSPECTION
Character Identification
3-sensor configuration scanning finished tires, looking for bulges, runout, and groove geometry
Leverage the ability to read, recognize, and validate printed barcodes, labels, and alphanumeric text using 2D intensity or 3D height map
(embossed) scan data.
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Package Filling Inspection
Volume of packing peanuts is determined by measuring the empty Single point profiler verifies fill level and lid tightness of packaged
space in the box products
Multi-Sensor Networking
COMMON PROBLEM:
TARGET IS LARGER THAN A SINGLE SENSOR CAN
CAPTURE
FactorySmart® SOLUTION:
EASY MULTI-SENSOR NETWORKING
» A Master Hub synchronizes multiple Gocator sensors and combines scans into a single
high-density 3D data of the entire surface or target object.
» Built-in alignment and stitching makes working with multiple sensors easy.
» Or, use the Surface Stitch tool to combine multiple scans from one sensor into a single
3D height map of a large object
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GOCATOR® SOFTWARE
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BUILT INTO EVERY GOCATOR®
Gap
Intersect Z
Width
Groove Depth Intersect Z Gap & Flush Countersunk Hole Strip Tool
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PRODUCT LINEUP
LASER PROFILE SENSORS
• Unique built-in part detection and profile generation • Handles all of your basic quality inspection needs
• Ideal for closed loop control or measuring high speed processes • VGA imager, 640 points per profile resolution
• Field of view up to 1260 mm
• Measurement range up to 800 mm
• Handles a wide range of applications • Handles difficult targets such as micro-features on small parts in
• Megapixel imager, 1280 points per profile resolution high-speed applications
• Field of view up to 1260 mm • 2-Megapixel imager, up to 1940 points per profile resolution
• Measurement range up to 800 mm • Field of view up to 2000 mm
• Measurement range up to 1525 mm
• Ideal for fast-moving inline inspection systems • Two cameras maximize scan coverage and minimize occlusions
• 2-Megapixel imager. Up to 1920 points per profile resolution for applications such as primary log scanning
• Scan, measurement, and control at up to 10 kHz • Megapixel imager, 1280 points per profile resolution
• Field-of-view up to 100 mm • Field of view up to 1260 mm
• Measurement range up to 80 mm • Measurement range up to 800 mm
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SNAPSHOT SENSORS
• For applications such as connector and pin coplanarity, PCB and • For applications such as Gap & Flush measurement, engine
battery/IC connectors, and stent inspection piston bowl gauging, and medium-scale bin picking
• Fast scan rate (up to 6 Hz full-field with accelerator) • Fast scan rate (up to 6 Hz full-field with accelerator)
• XY resolution down to 6.7 µm • XY resolution down to 60 µm
• Z repeatability down to 0.2 µm • Z repeatability down to 4.6 µm
• 5-megapixel stereo camera design for high accuracy with • Wide field of view up to 282 x 175 mm
minimal occlusions • 2 and 5 megapixel stereo cameras for high accuracy with
minimal occlusions
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PRODUCT SPECS
Resolution Z based on averaging 128 samples. Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Resolution Z
and Linearity Z may vary for other laser classes. Refer to specifications in the Gocator Point Profile Sensor user manual for more details.
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LASER PROFILE SENSORS
Gocator 2300 Series Laser Line Profile
MODELS 2320 2330 2340 2350 2370 2375 2380
Data Points / Profile 1280 1280 1280 1280 1280 1280 1280
Linearity Z (+/- % of MR) 0.01 0.01 0.01 0.01 0.04 0.03 0.04
Resolution X (mm) (Profile Data Interval) 0.014 - 0.021 0.044 - 0.075 0.095 - 0.170 0.150 - 0.300 0.275 - 0.550 0.255 - 0.790 0.375 - 1.100
Repeatability Z (µm) 0.4 0.8 1.2 2 8 12 12
Clearance Distance (CD) (mm) 40 90 190 300 400 650 350
Measurement Range (MR) (mm) 25 80 210 400 500 1350 800
Field of View (FOV) (mm) 18 - 26 47 - 85 96 - 194 158 - 365 308 - 687 324 - 1010 390 - 1260
Side Mount Top Mount Top Mount Top Mount Top Mount Top Mount Top Mount
Dimensions (mm)
35x120x149.5 49x75x142 49x75x197 49x75x272 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 1.3 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z may vary for
other laser classes. Refer to specifications in the Gocator Line Profile Sensor user manual for more details.
ALL 2300 SERIES MODELS
Scan Rate Approximately 170 Hz to 5000 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud), 1x Analog Output (4 - 20 mA)
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.
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PRODUCT SPECS
LASER PROFILE SENSORS
Gocator 2500 Series Laser Line Profile
MODELS 2510 2512 2520 2522 2530
Data Points / Profile 1920 1920 1920 1920 1920
Scan Rate 2.4 2.4 1.6 1.6 2.0
Linearity Z (+/- % of MR) 0.015 0.015 0.006 0.006 0.01
Resolution X (µm) (Profile Data Interval) 8.0 8.0 13.0 - 17.0 13.0 - 17.0 28.0 - 54.0
Repeatability Z (µm) 0.2 0.2 0.4 0.4 0.5
Clearance Distance (CD) (mm) 17.0 17.0 47.5 17.75 40.0
Measurement Range (MR) (mm) 6 6 25 25 80.0
25.0 - 32.5 (diffuse);
Field of View (FOV) (mm) 13.0 - 14.5 (diffuse) 13.0 - 14.5 (diffuse & specular) 25.0 - 32.5 (diffuse) 48.0 - 100.0 (diffuse)
25.0 (specular)
Dimensions (mm) 46x80x110 46x80x110 46x80x110 46x110x110 46x80x110
Weight (kg) 0.65 0.65 0.65 0.65 0.65
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on Recommended laser classes. Linearity Z and Repeatability Z may vary for other
laser classes.
ALL 2500 SERIES MODELS
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Input Voltage (Power) +24 to +48 VDC (15 Watts); Ripple +/- 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 40°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.
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SNAPSHOT SENSORS
Gocator 3000 Series Structured Light
MODELS 3504 3506 3210 3520
Scan Rate (Hz) 6 3 4 3
Imagers (megapixels) 5 5 2 5
Clearance Distance (CD) (mm) 51.5 87.0 164.0 203.0
Measurement Range (MR) (mm) 7 25.0 110.0 150.0
12.1 x 13.2 (near)
27.0 x 45.0 (near) 71.0 x 98.0 (near) 179.0 x 115.0 (near)
Field of View (mm) 12.7 x 16.4 (maxY)
30.0 x 45.0 (far) 100.0 x 154.0 (far) 282.0 x 175.0 (far)
13.0 x 15.0 (far)
Repeatability Z (µm) 0.2 2.0 4.7 4.6
Resolution XY (mm) 0.0067 (close end) - 0.0071 (far end) 0.020 (close end) - 0.025 (far end) 0.060 (close end) - 0.090 (far end) 0.074 (close end) - 0.121 (far end)
Dimensions (mm) 49x152x177.5 49x136x170 49x146x190 55x167x260
Weight (kg) 1.77 1.52 1.7 2.6
Light Source Blue LED (465 nm) Blue LED (465 nm) Blue LED (465 nm) Blue LED (465 nm)
Interface Gigabit Ethernet Gigabit Ethernet Gigabit Ethernet Gigabit Ethernet
Inputs Differential Encoder, Trigger Differential Encoder, Trigger Differential Encoder, Trigger Differential Encoder, Trigger
2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial 2x Digital Output, RS485 Serial
Outputs (115 kbaud), (115 kbaud), (115 kbaud), (115 kbaud),
1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA) 1x Analog Output (4 - 20 mA)
+24 to +48 VDC (25 Watts); +24 to +48 VDC (25 Watts); +24 to +48 VDC (50 Watts); 48 VDC (50 Watts);
Input Voltage (Power)
Ripple +/- 10% Ripple +/- 10% Ripple +/- 10% Ripple +/- 10%
Housing Gasketed Aluminium Enclosure, IP67 Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50 °C 0 to 50 °C 0 to 45 °C 0 to 40 °C
Storage Temperature -30 to 70 °C -30 to 70 °C -30 to 70 °C -30 to 70 °C
10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude 10 to 55 Hz, 1.5 mm double amplitude
Vibration Resistance in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per in X, Y, and Z directions, 2 hours per
direction direction direction direction
15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and 15 g, half sine wave, 11 ms, positive and
Shock Resistance
negative for X, Y, and Z directions negative for X, Y and Z directions negative for X, Y and Z directions negative for X, Y and Z directions
SOFTWARE AND BUILT-IN 3D MEASUREMENT TOOLS
3D Feature Tools Openings (holes, slots), Cylinders, Studs (threaded and non-threaded), Plane
3D Volumetric Tools Volumes, Areas, Bounding boxes, Positions (min, max, centroid), Ellipses, Orientations
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.
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SMART VISION ACCELERATOR
With GoMax’s plug and play functionality, you can quickly and
easily add massive data processing power to your Gocator®
sensor or multi-sensor network, achieving faster cycle times and
enhancing overall inspection performance.
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SENSOR NETWORKING
Gocator laser profilers support seamless multi-sensor networking for scanning large or complex objects (i.e., with irregular
surface geometry and multiple occlusions). These sensor networks are connected by LMI Master controllers.
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It’s Better to Be Smart.
[email protected] | lmi3D.com
LMI Technologies has offices worldwide. All contact information is listed at lmi3D.com/contact
©2020 LMI Technologies Inc. All rights reserved. Subject to change without notice. BROCHURE_3D_SMART_SENSORS_US-1.7