Table of Contents

Sl No. Content Page number

1 Safety instructions 2
2 Operating instructions 3

3 Battery and Battery charger 4

4 Maintenance instructions 5
5 Spare part list for Hood panel 6

6 Spare part list for Tiller arm and Battery pack 7

7 Spare part list for Drive and Suspension unit 8

8 Spare part list for Hydraulic system and Lift cylinder assembly 9

9 Spare part list for Carriage assembly 10

10 Spare part list for Electrical components andSupport wheel assembly 11

11 Control wiring 12

12 Spare part list for Control wiring layout 13

13 Spare part list for Power wiring 14

14 Hydraulic tank installation 15

JUN-2010
 Safety Instructions Hydraulic System Installation
Important:

1. All designated operators of the equipment must read and understand the contents of this manual before operating the
equipment.
2. No part of the equipment may be modified or altered in any way, either temporarily or permanently, under any circumstances
without written permission of the manufacturer, MAINI MATERIALS MOVEMENT. Violation of this requirement voids warranty.

Operators Responsibility 3. Observe applicable traffic regulations. Yield right of way

to pedestrians. Slow down and sound horn at aisle
intersections and where vision is obstructed.
1. The equipment should always be driven with care, good
judgement and in a responsible manner.
4. Particular care must be exercised when handling long and
high loads. Always look in the direction of the travel.
2. The equipment must not be driven with oily hands or
Whenever the load impairs the line of vision, exercise
oily shoes due to risk of slipping.
extreme caution.
3. Incorrect operation or maintenance may result in
5. Likewise extreme caution must be exercised when
damage. Therefore do not operate or repair the
handling loosely stacked /packaged loads.
equipment unless you have received sufficient
instruction. Please read the operating and maintenance
6. Do not exceed the rated capacity of the vehicle as marked
manual carefully.
on the nameplate.
4. Check all the equipment functions before starting a job.
7. To avoid damage and accidents, the operator must be
especially aware of other personnel as well as fixed and
5. Do not use the equipment if it is defective. Report the
moving objects within the working area.
defect to the supervisor.
8. Avoid cornering at high speed. Slow down for turns and
6. Read and understand the equipment’s authorised
on uneven or slippery surfaces that could cause equipment
capacity as indicated on the equipment
to slide or tip. Be aware that the equipment behaves
differently without a load than with a load.
7. Do not overload the equipment.
9. When driving on inclines the equipment shall be operated
Caution ! and driven with extreme care. Use parking brake for safety.

This equipment is designed to be highly mobile. It is most 10. Never turn a loaded equipment rapidly on an incline. A
vulnerable to damage when in motion because of very loaded equipment can overturn when attempting to turn on
uneven ground surface, extreme gradients or turning too an incline.
rapidly, creating excessive structural stresses. In the event
of damage moving parts such as steering mechanisms and 11. Watch for the swing clearance when turning near walls,
drive axle suspension mounting hardware may not function racks, pillars or other obstacles.
normally or properly.
12. Always keep a safe distance from the edges of loading
Working Area bays and loading ramps. Be attentive to marked risk areas.
Before the equipment is driven over a loading ramp, the
operator must make sure the ramp is correctly secured
1. The operator should ensure that the floor where the and has the necessary load bearing capacity. The
equipment must be driven slowly and carefully across the Part Part No. Qty. Description Part Part No. Qty. Description
equipment is to be used has sufficient load bearing
capacity for the total weight of the equipment, including ramp.
the equipment’s maximum load. 10.0015 1 Hydraulic system installation 17 10.3512 1 Bracket bottom
13. If the equipment’s to be driven into a lift, the operator must
01 10.0035 1 Tank welded assembly 18 10.9148 1 Banzo
2. Take special care if there are protrusions from racks, ensure that the lift is approved for the total weight of the
equipment, the load, operator and any other passengers in 02 10.3865 1 Air filter 19 10.9332 1 Pump
shelves or walls that can cause injury or damage the
equipment. the lift. Extreme caution should be exercised when 03 10.9177 1 Washer Air filter 20 10.9324 1 Motor
entering and exit from the lift. No other person should be in 04 86.8661 4 Screw 21 10.0018 1 Pump motor installation
3. It is forbidden for others to be present in the area around the lift when the equipment enters or leaves.
05 10.9406 1 Mono block assembly 22 10.3513 1 Bracket top
the equipment when there is a risk of personal injury, 06 81.8111 4 Bolt
14. Any accidents that have caused personal injury or damage 23 87.8755 1 Flange Bolt
e.g. areas that can be reached by falling goods,
lowering or lifting devices or in the equipment’s to buildings or equipment must be reported to the 07 83.8337 6 Spring washer 24 10.9147 1 Nipple
maneuvering area. supervisor. Incidents and faults on the equipment should 08 83.8332 6 Plain washer 25 10.9164 1 Elbow
also be reported.
09 10.1701 8 Washer 26 10.9133 4 Carbon brush
Driving and conduct while driving Handling the load 10 10.0019 1 Bracket Pump mounting 27 10.9337 1 Rocker assy.
11 81.8110 4 Bolt 28 10.9336 1 Armature
1. Always wear safety shoes when working with the
1. Do not attempt to drive this equipment until comfortable equipment. 12 10.9155 1 Drain plug 29 10.9180 1 Hose
with the location and operation of the driving controls. 13 10.3866 1 Washer 30 87.8718 2 Bolt
Only trained and authorised drivers should operate the 2. The equipment must only be used for towing function. In 14 10.9562 1 Hose 31 10.9142 1 Nipple
equipment. general, it is forbidden to use the equipment for personal
15 10.9176 2 Hose Clamp 32 10.9191 1 Hose
transport
2. Do not carry passengers. 16 84.8402 1 Nyloc Nut 33 10.0036 1 Top Lid Welded

Remember : A safe operator is a smart operator!

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JUN-2010 JUN-2010 For prompt service, please mention the correct part numbers in all your enquiries.
 Power Wiring
Operating Instructions
B H F G

A - Emergency power cut-off switch E- Tiller arm

B - Key switch F - Safety Reverse Button
G- Toggle switch
H- Joystick

Operation A joystick (H) enables the operator to control 2 functions. The

pictograph shows the 2 joystick positions which activate the
following functions:
1. Pull out the red Emergency power cut-off switch (A).
Lifting the forks
2. Turn the key switch (B) ON.
Pull the joystick UPWARDS.
3. Pull down the tiller arm (E) to driving position. You will hear a
click, which indicates that the main contactor has been Lowering the forks
connected Push the joystick DOWNWARDS
4. Turn the toggle switch (G) clockwise for forward or
anticlockwise for reverse driving. When the toggle switch is
moved from neutral position, you will hear a click, which indicates
the Electro- magnetic parking brake being released.
5. The speed increases proportionally as the toggle switch are
turned away from neutral position. The electronic speed
controller provides continuous regulation from the lowest inching
speed to maximum travel speed.
Note:
If the toggle switch is activated before the tiller arm is pulled down to
driving position, the machine will not move. The tiller arm must be
returned to its vertical neutral position and again back to driving
position without the toggle switch being activated. Correct start can
now be carried out from the neutral position of the toggle keys. Using
this sequence for correct start ensures that sudden and unintentional Safety features
start of the equipment is avoided.
Safety reverse button (F)
Recommended Braking The purpose of this button is to secure the operator against being
For braking, the suggested method is to reverse the drive motor’s squeezed between the tiller arm and a wall, a rack or any another
direction of rotation. This can be achieved by moving the toggle obstacle.
switch to the opposite direction of travel. The speed of this reversal
of the motor’s direction of rotation is controlled by the electronic Emergency power cut-off switch (A)
speed controller and is adjustable. This is pushed down to quickly cut off the electric power
supply to the equipment. Should be used in the event of
Sl.No. Part.No. Qty. Description Sl.No. Part.No. Qty. Description Electro - Magnetic Braking unintentional movements or in case of fire, short circuit etc.
This is the standard braking wherein the tiller arm is released. Upon during operation.

70.0070 1 Power wiring 13 70.7768 1 Cable 13 release, the tiller arm automatically swings back to its vertical position
thereby activating the Electro-magnetic brake and bringing the
1 70.9805 1 Cable 1 14 70.7769 1 Chargeplug Cable
equipment to an immediate halt. Retaining the tiller arm in its vertical
Instruments
2 70.9806 1 Cable 2 15 70.9804 1 Copper Band position could also serve as a parking brake. Similarly, pushing the
16 70.7505 2 Fuse tiller arm to its bottom most position also activates this brake to stop Battery indicator with Pump lock out
3 70.7758 1 Cable 3
the equipment. Protects the battery against deep discharge. When the critical
4 70.7759 1 Cable 4 17 70.7961 1 Charger Plug
limit is reached, the connection to the pump motor is cut off,
5 70.7760 1 Cable 5 18 70.7754 1 Controller which will force the operator to recharge the battery.
6 70.7761 1 Cable 6 19 70.9330 1 Drive Motor
Caution!
7 70.7762 1 Cable 7 20 70.7486 1 Main Switch Combined hour meter and battery indicator
21 70.7345 1 Traction Contactor If the battery is not fitted in the equipment or if the battery has been Hour meter can register upto 10,000 hours of usage. This
8 70.7763 1 Cable 8
run down to a voltage below 19 volts, the Electro-magnetic parking instrument has 10 horizontal fields. Green light in the fields
9 70.7764 1 Cable 9 22 70.7361 1 Pump Contactor indicate remaining energy level in the battery. Single red flash in
brake will not be released and the drive wheel is therefore locked. In
10 70.7765 1 Cable 10 23 70.7221 1 Battery the fields indicates 75% battery discharge. Double red flash
this situation the equipment cannot be driven and will have to be
11 70.7766 1 Cable 11 lifted or towed away. If need to be towed away, the Electro-magnetic signals 80% discharge, which being the critical limit should not
12 70.7767 1 Cable 12 brake has to be released mechanically. be further discharged. For maintenance-free batteries, this limit
is 70%.

For thorough acquaintance with the functions, we recommend you to first drive in an area where you can freely & safely maneuver the equipment.

Page 14 Page 3
For prompt service, please mention the correct part numbers in all your enquiries. JUN-2010 JUN-2010
 Battery 2. Connect the battery to the charger.
3. Switch on the charger, then the POWER ON lamp will light and
The battery is the energy source of the equipment and the performance of POWER LED will come ON.
the functions is highly dependent upon the condition of the battery. It is 4. The charger will run a self test program - all the LED’s will come ON Control Wiring Layout
therefore of vital importance to the operation of the equipment that the one by one and go OFF.
battery is maintained according to the instructions of the battery manufacturer. 5. After ensuring that the AC input supply is healthy, the charger will
The battery should be fully charged every day at the start of work. The check whether the battery voltage lies within 1.2V / cell and 2.90V/cell, If
following routine checks are recommended for a better life of the battery. so, Charging will comence and CHARGING LED will come ON.
Electrolyte level 6. During charging, LED display is illuminated it indicates the % rated
Check at least once a week that the electrolyte level is at the correct level. charging current and the charging begins with constant current mode.
The electrolyte specific gravity at 25° C is shown below for the corresponding 7. “80% CHARGED” Amber LED will come on when the battery voltage
state of discharge has reached 2.40V / cell. At this point the constant current mode will
Remaining battery Specific gravity change to taper mode. The charge controller will taper battery current
capacity in g /cm3 while the voltage builds up naturally. The finishing current will be 40%
100 % 1.290 of starting current at 2.7V / cell.
75 % 1.240 8. The controller evaluates the state of the charge in the post gassing
50 % 1.180 period by the dv/dt method. When the voltage is found to be constant
20 % 1.150 within a specified window for a period of time, the controller terminates
Refilling the charging.
Only distilled water should be used for refilling. Refilling should be
9. In the charged condition “ CHARGED” LED will illuminate.
undertaken only after the charging has been completed. This is because
10. The charging is now complete. The charger should be switched OFF
before disconnecting the battery.
the electrolyte tends to expand during charging and will other wise run over.
11. If the battery is fully charged and is not required for immediate
Cleaning service, leave the battery connected to the charger with the switch ON.
The battery surface must be kept clean. Remove any spilled electrolyte with The charger wil deliver Refreshing charge at regular itervals (10 minutes
the cloth with dissolved soda or ammonia and rinse with water. No dust and for every 6 hours) to maintain the battery in a fully charged condition.
dirt must be allowed to deposit on the battery surface. They may carry so- The CHARGING LED flashes to indicate that the charger is performing
called leak currents between the poles of the element. REFRESH charging.
Battery Poles
Maintain clean battery surface and remove any sulphate deposits by grinding. HF1 Charger
Such deposits may result in considerable loss of voltage. Grease the poles
with acid-free grease and always ensure that the cable terminals are tightened Operator controls and Indications
securely to the battery poles. Power on Switch
This switch isolates the power to the control circuit.
Battery Charger LED Descriptions
The battery charger is for charging traction batteries only. The charger is Charging / Refreshing
electronically protected against over current, short circuit and reverse battery Charging - This green LED will come ON after 3 seconds delay.Charging
connection. The charging profile is constant current followed by a forced has now started.
taper with dv/dt sensing to evaluate the 100 % charged condition.
Refreshing - This green LED flashes to indicate that the charger is
Technical information performing REFRESHING charge.
Input Voltage/Frequency 230 V +10 %/-15 %, 50 Hz
Charging Time 8 Hrs for a 80 % discharged 80% Charged / Override
C-5 Battery 80% charged - The yellow LED will come ON when the battery is
Battery operating temp. 0° to 40 ° C approximately 80% charged.
Relative Humidity 90 % This LED will also on when battery received 7 hours voltage did not reach
Installation and Commissioning 2.40V/cell within this period, the charger switched to taper mode.
Receiving Charger Override - The yellow LED flashes. This indicates that the battery is not
accepting chare or that the HF1 charger and the battery Ah capacity is not
When received, the charger should be unpacked and checked for any matched.
transit damage. Check/tighten the mounting bolts of the main transformer
Location of Charger Charged / Equalising
Charged - Green LED comes fully charged.
Install the charger in a cool, dry, well ventilated location away from corrosive Equalising - Flashing Green LED indicate charger in equalising mode.
fumes and steamy atmospheres. Allow 200mm free space on all sides for DC Fault / Over temperature
proper ventilation. 1. No battery connected or battery connector not matched properly or
battery voltage does not fall within 1.80V/cell and 2.90V/cell
LMP1 Charger 2. The same DC fault indication will come on when battery connected Sl.No. Part No. Qty Description Sl.No. Part No. Qty Description
in reverse or if the outputs DC fuse blow.
Operator controls and Indications Over temperature - The yellow will be ON if the charger is over the
Rocker Switch limits. 70.0069 1 Control wiring
This switch isolates the power to the control circuit. 19 70.7403 1 Microswitch Safety
AC Fault
LED Indications The Red LED will come ON if 1 70.7773 1 Harness Auxillary Relay 20 70.7431 1 Microswitch Horn
There are two sets of LEDs. The mains AC supply below 170V AC or above 265V AC.
CHARGER STATUS : This indicates the charging status. 2 70.7799 1 Harness Horn Microswitch 21 70.7754 1 Logic (Controller)
The charger will stop charging automatically when the AC supply in
AMPS : This set of 5 LED’s Indicates the % rated Charging current. between limits. 3 70.7788 1 Harness Brake Microswitch 22 70.7345 1 Traction Contactor
Charger Status LED’s PCB Fault
Power ON 4 70.7786 1 Harness 23 70.7420 1 Key Switch
This LED will come ON in case of electronics failure or if AC
Put the Rocker switch ON. The POWER ON LED will come ON and all the voltage is below 150V ac. 5 70.7776 1 Main Harness
other LED’s will come ON and go OFF. This is a SELF TEST for the PCB. 24 70.8043 1 Auxillary Relay
Operation
Charging / Refreshing The charger has two modes of operations Normal mode and Equalising 6 70.7889 1 Harness BDI 25 70.7961 1 Charger Plug
The GREEN LED will come ON after 3 seconds delay. Charging has now mode. 71.0221 1 Harness Battery Fuel Guage
started. The set of 5 LED’s indicates the CHARGING CURRENT. The 26 70.9621 1 Horn
Normal mode
Charger will charge even if the battery is deeply discharged (1.2V/cell). If 1. Put switch in normal condition. 7 70.7775 1 Harness Charger Plug 27 20.2079 1 Electro Magnetic Brake
no battery or wrong voltage battery or very deeply discharged battery 2. Connect charger charging plug to vehicle battery plug.
(below 1.2V/cell) is connected charging will not start. Refreshing LED will 8 70.9823 1 Harness Lowering Valve 28 70.7421 1 Joystick Switch
3. Put the MCB on front panal charging to vehicle battery plug.
flash when charger is delivering a refreshing charge at periodic intervals. 4. Charging will start after5-8 secs. In this time a self check will be 9 70.9824 1 Harness Height Cutoff 29 70.7361 1 Pump Contactor
80% Charged / DC Fault done.
The AMBER LED will come ON when the battery voltage reaches 2.4V / 5. Charging will end with the green LED ON. 10 70.7774 1 Harness Key Switch 30 70.8065 1 Battery Discharge Indicator (Optional)
cell. Equalising mode 11 70.7770 1 Harness EMC
This means the battery is approximately 80% charged. The charge 70.8211 1 Battery Fuel Guage (Optional)
1. Put switch in equalising position.
controller will now start tapering the battery current. This LED will flash 2. Charging will start and complete. Green LED will come ON. then 12 70.7772 1 Harness -VE 31 70.8044 1 Glass Fuse
(DC FAULT) if battery voltage is below 1.2V / cell or wrong polarity. equalising will start.
Charged / Override 13 70.7777 1 Harness EMB 32 70.7472 1 Glass Fuse
3. Green LED will be flashing when equalising is in progress.
The RED LED will come ON when the battery is 100% charged. The LMP 14 70.7779 1 Harness Horn 33 70.7418 1 Height Cutoff Microswitch
will automatically stop the charging. The battery is now ready for use. Maintenance
This RED LED will Flash (OVERRIDE) if 100% charged condition is not 1. Put it in safe, ventilative, clean and no drenching place. 15 70.8039 2 Diode 34 70.7440 1 Plug
reached within the 6 hours after 80% CHARGED is reached. This 2. Don’t open the case when charging. 16 70.8040 1 Capacitor
indicates that the battery is not accepting charge (Please check with 3. Don’t open the case except professionl workers.
battery manefacturer) or the LMP charger and the battery are not 4. Packaged putting when long time not used. 17 71.0220 1 Electronic Throttle
matched. 5. During recharging, super-voltage or sub-voltage, i.e. voltage range
is out of 185V~255V for 220V,323V~437V for 380V. In protection 18 70.7431 1 Brake Microswitch
Description of Operation
1. Ensure that the battery is suitably matched to the charger output status, fault light would signal the user. Charging would auto-
specification. continue when voltage was back in the working range.
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JUN-2010 JUN-2010 For prompt service, please mention the correct part numbers in all your enquiries.
 Control Wiring Maintenance Instructions
Connection For Battery Fuel Guage

Daily check Annual check

1. Check the brake, the horn and the safety buttons.
1. A thorough overhaul of the equipment should be made
once a year. Lubricate as per instructions.
2. Check that the batteries are fully charged and that the
acid level is correct in each cell. Refer to the battery
2. Clean and adjust the drive motor, pump motor and the
section in this manual for more details.
electrical system.
3. Lift the carriage to its top position to check that there is
3. Check for any bends in the forks or frame. These should
enough hydraulic oil in the system.
be straightened to prevent breakdowns.

4. Change the oil in the hydraulic system to ensure smooth

Weekly check and efficient functioning.
1. Lubricate as per instructions.
5. Check for the proper functioning of the pump unit and
the hydraulic seals. These should be replaced if they
2. Clean the machine completely. Special attention should be
are weak or damaged.
paid to wheels and axles as threads, rags and the like
may block one or more wheels. 6. Check that all the bearings are functioning smoothly.
3. Check the acid level and charging condition of the battery. 7. Lubricate the machine as at assembly.
4. Check the tyres for wear. Replace when worn out.

Additional Maintenance Instructions

Monthly check
Drive and pump motor
1. Lubricate as per instructions.
Carbon brushes must be inspected for wear every 6 months
or at intervals of 500 hours of operation.
2. Tighten any loose connections, including cable and wire
connections and fitting bolts.
Drive wheel
3. Check for brush wear in the drive and pump motor and When a new drive wheel has been fitted, the wheel nuts
grind away possible irregularities so that a good contact should be tightened after 300 hours of operation at a
is maintained. tightening torque of 25.5 - 30Nm.

Lubrication Instructions

NOTE FOR WIRING : Location Description Lubricant Frequency

A ---> -VE JUNCTION A Pivot bushings SAE 10 motor oil Monthly

B,C ---> KEY SWITCH OR +VE JUNCION
D ---> BRAKE MICROSWITCH JUNCTION B Wheel bearings Standard, Sealed, No lube required
Castors Grease nipple Monthly
Colour Code Colour Description
C Channel surface Automotive chassis grease Yearly
NOTE FOR CONNECTORS :
01 Red Key Switch D Hydraulic pump Hydrol - 68 Yearly
02 Blue B-VE CABLES ARE VIEWED FROM CABLE ENTRY E Gear box SAE – 40 Yearly
03 Brown Contactor Reverse SIDE F Steering wheel Automotive chassis grease Monthly
04 Pink Contactor Forward 1WAY CONNECTOR
05 Yellow & Green Brake Microswitch 2WAY CONNECTOR
06 Orange Safety Reverse
4WAY CONNECTOR
07 White & Black Reverse
08 White Forward 6WAY CONNECTOR
09 Black Wiper (0-5V) Lubrication of the Lifting chain (for stackers only)
10 Blue & White BDI (O/P -VE) 9WAY CONNECTOR The lifting chain has been lubricated. Lubrication is required every six months. However if the machine is working in dust filled rooms or salt
11 Green Main Switch vapor, the lifting chain should be lubricated more often. The chain should be cleaned/dried with an oilcloth and lubricated with motor oil SAE
12 Brown & Green BDI (I/P +VE) 8WAY CONNECTOR 30.
13 White & Green Lowering Valve
14 Red & Green Pump Contactor * Ensure that all contaminated grease is evacuated as new grease is pumped in.
16WAY CONNECTOR
15 Yellow & Red Horn All lubrication and change of oil should be carried out by a service engineer in connection with the regular service. Regular service is
16 Red & White Salami Input recommended at intervals of no more than 6 months.
Recommended frequencies are for normal operating conditions. In corrosive conditions increase lubrication accordingly.
17 Green & Black Charger
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 Hood, Panels and Control Panels
Electrical Components
Part Part No. Qty. Description

70.0006 1 Electrical Panel assembly

01 70.2124 1 Panel
02 70.7754 1 Controller
03 70.7345 1 Contactor
04 70.7361 1 Relay
05 70.7364 1 Auxillary Relay
06 70.1495 1 Fuse carrier
07 70.1494 1 Base fuse holder
08 70.7473 2 Fuse
09 70.9804 1 Copper band
10 81.8150 3 Bolt
11 84.8435 3 Nut
12 83.8354 5 Spring Washer
13 81.8111 4 Bolt
14 83.8337 4 Spring Washer
15 84.8431 4 Nut
16 81.8127 2 Bolt
17 83.8333 2 Plain Washer
18 86.8689 4 Screw
19 87.8737 2 Bolt
20 84.8464 12 Brass Nut
21 83.8335 20 Brass Washer
22 81.8158 6 Bolt
23 70.5019 1 Cable Strut
24 70.1744 1 Heat sink compound
25 83.8334 6 Plain Washer
26 83.8353 6 Spring Washer
27 84.8457 6 Nut

Support wheel
Part Part Number Qty. Description

01 50.1423 1 Cover
02 50.4206 1 Cover battery
03 99.9902 8 Screw
Part Part Number Qty. Description
04 81.0016 1 Front channel
05 86.8608 2 Screw
20.0007 1 Support Wheel unit
06 82.0041 2 Side cover 01 20.1535 1 Support Wheel
07 90.9037 4 Bolt 02 61.6101 2 Bearing
08 50.0020 1 Cover 03 20.3377 1 Bushing
09 50.5018 2 J Clamp 04 20.3378 2 Spacer
10 86.8601 2 Screw 05 81.8179 2 Bolt
11 81.8121 10 Bolt 06 84.8459 1 Nut
12 50.3993 1 Bracket 07 83.8330 4 Plain Washer
13 70.7486 1 Main Switch 08 83.8355 4 Spring Washer
09 81.8177 4 Bolt
14 70.7420 1 Switch with Key
10 85.8502 1 Grease Nipple
15 70.8065 1 B D I (Optional)
11 20.0006 1 Support Wheel assembly
16 50.3517 1 Bracket Cover
12 20.0005 1 Bracket

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 Carriage Installation Tiller Arm and Control Panel Part Part Number Qty. Description

60.0006 1 Tiller arm installation

01 60.0002 1 Tiller arm
02 60.1492 1 Panel
03 60.7402 1 Joy Stick
04 60.1493 1 Push Button
05 60.4134 1 Bracket
06 60.2192 1 Cap
07 81.8192 10 Bolt
08 81.8158 2 Bolt
09 60.3451 1 Bracket-Micro Switch
10 60.5131 2 Spring-Horn
11 70.7431 3 Micro Switch
12 86.8678 4 Screw
13 60.3452 1 Bracket-Micro Switch
14 83.8334 6 Washer
15 60.3373 2 Axle
16 60.5129 1 Gas Spring
17 60.2960 1 Spacer
18 60.4112 1 Axle
19 60.7492 2 Horn Switch
20 60.1402 1 Rubber Pad
21 60.2959 1 Spacer
22 60.3375 1 Spacer
23 60.3376 1 Bolt
24 60.3374 1 Spacer
25 60.0001 1 Throttle Frame
26 70.7722 1 Accelerator
27 60.7433 2 Toggle Switch
28 60.2974 1 Plate
29 86.8622 2 Screw
30 70.7403 1 Micro Switch
31 83.8333 4 Plain Washer
32 81.8183 2 Bolt
Part Part No. Qty. Description Part Part No. Qty. Description 33 99.9925 2 Screw
34 81.8159 2 Bolt
90.0061 1 Carriage installation 21 90.3979 2 Clevis pin 35 86.8698 4 Screw
01 90.0081 1 Carriage welded 22 90.2087 2 Bush clevis 36 84.8444 4 Nut
02 90.0075 2 Load wheel assembly 23 01.0114 4 Circlip
03 90.1540 2 Load wheel 24 08.0861 6 Split pin
Battery Part Part Number Qty. Description
04 90.6104 4 Bearing 25 83.8372 4 Washer
05 90.0069 1 Hanger assembly-lh 26 08.0808 8 Split pin 70.0024 1 Battery installation
06 90.0070 1 Hanger assembly-rh 27 41.0062 4 Thrust roller assembly 01 70.7221 1 Battery
07 90.2084 8 Bush hanger 28 83.8332 8 Plain washer 02 70.3371 1 Pawl
08 90.3982 2 Hanger pin 29 87.8796 8 Bolt 03 83.8332 1 Washer
09 90.3981 2 Connecting rod axle 30 40.0038 4 Roller assembly 04 86.8685 1 Screw
10 90.3938 2 Greaseable axle 31 90.4820 4 Roller 05 70.0040 1 Bracket
11 90.2304 2 Connecting rod 32 61.6150 4 Bearing 06 81.8121 2 Bolt
12 90.3987 2 Clevis 33 01.0124 4 Circlip 07 50.3381 8 Bushing
13 90.2088 4 Bush connecting rod 34 01.0125 4 Circlip 08 50.3382 4 Axle
14 90.4319 2 Thrust lever 35 90.4254 2 Adjustable socket 09 50.1446 4 Roller
15 90.4810 2 Pin rocker arm 36 84.8499 2 Nut 10 50.0004 4 Battery roller assy
16 90.2086 2 Bush thrust lever 37 84.8498 2 Nut 11 70.0044 1 Bracket-Height cut off
17 90.0077 4 Side thrust roller assembly 38 83.8396 1 Plain washer 12 70.7418 1 Micro s/w-Height cut off
18 90.3984 4 Side thrust roller 39 84.8405 1 Nut 13 99.9959 2 Bolt
19 90.2089 4 Bush thrust roller 40 81.8148 1 Bolt 14 84.8472 4 Nut
20 90.3983 2 Pin 15 83.8353 2 Spring washer
16 81.8159 2 Bolt
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 Drive Unit & Installation Hydraulic System

Part Part No. Qty. Description

Part Part Number Qty. Description 01 10.9562 1 Hose

02 10.9148 1 Banzo
20.0052 1 Drive unit & installation 03 10.0018 1 Pump Motor Installation
01 20.4132 1 Transmission suspension 04 10.9147 1 Nipple
02 20.0002 4 Guide pin 05 10.9164 1 Elbow
03 20.3368 2 Side rail 06 10.9180 1 Hose
04 20.5132 4 Spring 07 10.9165 1 Nipple
05 20.2191 1 Angle rail 08 10.9142 1 Nipple
06 20.4133 1 Bracket 09 10.9191 1 Pipe
07 81.8189 6 Bolt 10 10.9406 1 Monoblock assembly
08 20.3805 1 Steering column 11 10.7513 1 Solonoid coil
09 83.8337 6 Spring Washer 12 10.7514 1 Solonoid coil w/valve
10 81.8130 6 Bolt 13 10.9166 2 Elbow
11 81.8127 4 Bolt 14 10.9573 1 Hose
12 87.8719 6 Bolt 15 30.0061 1 Cylinder
13 83.8381 10 Spring Washer
14 83.8343 9 Plain Washer
15 20.3369 2 Spacer
16 20.3370 1 Stopper plate
17 81.8131 2 Bolt
18 87.8724 3 Bolt
19 87.8793 1 Bolt Lift Cylinder

Part Part Number Qty. Description

30.0061 1 Lift cylinder assembly

01 30.0062 1 Cylinder welded
02 30.0063 1 Piston rod welded
03 30.3840 1 Cylinder head
Drive Unit 04 30.0050 1 Seal kit
Part Part Number Qty. Description 05 30.1311 1 Wiper ring
06 30.1244 1 Guide ring
20.0065 1 Drive unit assembly 07 30.1245 1 U-sleeve
01 90.9321 1 Motor 08 86.8607 4 Screw
02 20.0013 1 Brake assembly 09 08.0878 1 Pin
03 20.2078 1 Brake pad 10 08.0807 1 Pin
04 20.2079 1 Brake coil 11 30.3230 1 Axle
05 20.2077 4 Carbon brush 12 30.0068 1 Cylinder mounting bracket
06 87.8789 3 Bolt
07 83.8354 3 Spring Washer
08 21.0005 1 Drive wheel (5 Holes)
08 21.0005C1 1 Drive wheel (6 Holes)
09 83.8355 6 Spring Washer
10 81.8176 6 Bolt
11 61.6123 1 Flange bearing
12 20.9334 1 Armature
13 20.9335 1 Rocker assy

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For prompt service, please mention the correct part numbers in all your enquiries. JUN-2010 JUN-2010 For prompt service, please mention the correct part numbers in all your enquiries.