Format No.
: QC-MCN-F02
In-process Inspection Report Issue No. : 04 (19/02/15)
Rev. No. : 02 (19/02/15)
Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-01-04 CNC 1st Setup
START Time: Name of Operator
END Time: Name of Line Inspector
Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50
Identification No. Marked on Piece
Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
Chuck Pressure 2Times /
N/A N/A V
22± 2 kg/cm2 Shift
Bore gauge with Dial LC
Inner Diameter ɸ 40.007 / 39.982 mm 1 0.001 with MSR-32-1
CMM / SG with
Inner Diameter ɸ 68.020 / 68.050 mm 2
MSP
Outer Diameter ɸ 304.3 / 304.4 mm 8 Vernier Caliper
Depth26.9 / 27.1 mm 11 Depth Vernier
Concentricity0.05 w.r.t. 'A' 13 SPG-76
Surface Finish
Surface Finish 1.6 μRa 16 Comparator
Surface Finish
Surface Finish 0.8 μRa 21 Comparator
Total
Break Down 1 Casting Defect (A)
No Material 2 Machining Rework (B)
Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)
Minor Setting 5 Total (A+B+C+D)
Under Inspection 6 Hourly Production
Under Maintenance 7 Down Time Log Time
Others O (Time/Code) Code
Available Planned Total Casting Machining Machining Pre-Machining
Production Summary Material Production Production Rejection Rework Rejection Rejection
Engineer - Production Engineer - Quality Control
Format No. : QC-MCN-F02
In-process Inspection Report Issue No. : 04 (19/02/15)
Rev. No. : 02 (19/02/15)
Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-02-04 CNC 2nd Setup
START Time: Name of Operator
END Time: Name of Line Inspector
Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50
Identification No. Marked on Piece
Characteristic / Specification
Balloon
No. Gauge No. Type
Sample
Size Observations
Chuck Pressure 2Times /
N/A N/A V
22± 2 kg/cm2 Shift
CMM / SG-35-1
Inner Diameter ɸ 330.10 / 330.15 mm 31
with MSP
Depth Vernier +
Depth26.00 / 26.30 mm 33 Micrometer
Surface Finish
Surface Finish 1.6 μRa 46
Tester
Total
Break Down 1 Casting Defect (A)
No Material 2 Machining Rework (B)
Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)
Minor Setting 5 Total (A+B+C+D)
Under Inspection 6 Hourly Production
Under Maintenance 7 Down Time Log Time
Others O (Time/Code) Code
Available Planned Total Casting Machining Machining Pre-Machining
Production Summary Material Production Production Rejection Rework Rejection Rejection
Engineer - Production Engineer - Quality Control
Format No. : QC-MCN-F02
In-process Inspection Report Issue No. : 04 (19/02/15)
Rev. No. : 02 (19/02/15)
Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-04-04 VMC 1st Setup
START Time: Name of Operator
END Time: Name of Line Inspector
Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50
Identification No. Marked on Piece
Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
4 Holes ɸ 12.80 / 13.20 mm 57 CMM / SPG-69
2 Holes Thru M10 60 TPG-14
12 Tapped HolesM8-5H 62 TPG
Std Bolt with Vernier
Tap Depth 15.0 mm 64 Caliper
Receiving Gauge-
PCD ɸ 312 ± 0.1 mm 65
05
Receiving Gauge-
True Position ɸ 0.03 w.r.t.A 66
05
Receiving Gauge-
Angle 30º 67
05
Total
Break Down 1 Casting Defect (A)
No Material 2 Machining Rework (B)
Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)
Minor Setting 5 Total (A+B+C+D)
Under Inspection 6 Hourly Production
Under Maintenance 7 Down Time Log Time
Others O (Time/Code) Code
Available Planned Total Casting Machining Machining Pre-Machining
Production Summary Material Production Production Rejection Rework Rejection Rejection
Engineer - Production Engineer - Quality Control
Format No. : QC-MCN-F02
In-process Inspection Report Issue No. : 04 (19/02/15)
Rev. No. : 02 (19/02/15)
Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-03-04 VMC 2nd Setup
START Time: Name of Operator
END Time: Name of Line Inspector
Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50
Identification No. Marked on Piece
Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
Tap M12 X2 77 TPG-27
Drill Depth 22.0 mm 78 Vernier Caliper
Std Bolt with Vernier
Tap Depth 18.0 mm 79
Caliper
Total
Break Down 1 Casting Defect (A)
No Material 2 Machining Rework (B)
Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)
Minor Setting 5 Total (A+B+C+D)
Under Inspection 6 Hourly Production
Under Maintenance 7 Down Time Log Time
Others O (Time/Code) Code
Available Planned Total Casting Machining Machining Pre-Machining
Production Summary Material Production Production Rejection Rework Rejection Rejection
Engineer - Production Engineer - Quality Control
