MMD Sizing Plant
MMD Sizing Plant
18C-AR03
MMD ROCK CRUSHING PLANT OEM MMD
DESCRIPTION
YOM 2013
NEVER USED, NEVER ASSEMBLED – This MMD Rock Crushing
Plant has been stored in an indoor warehouse and stored with Location
Indoor Warehouse
regular care and maintenance. The plant includes and is Dunkirk, France
designed around an MMD 1000 Series, 6-Ring Sizer sitting on
rails for ease of maintenance. It is also designed to allow the Condition NEVER USED
end user to add an additional MMD sizer on the same the rail
Packaging Original Packaging
system for continual operations during maintenance. This
MMD Plant includes the following equipment
• MMD 1000 Series, 3T, 6-Ring Sizer
PRIMARY SPECIFICATIONS
• Fully Outfitted, Air-Conditioned Control Cabin
Feed
• Allen-Bradley Rockwell PCC 3000 Control Panel and PLCs 0 – 1000mm
Material
• Primary Feeder Bin
Discharge
• Static Grizzly 0 – 300mm
Material
• Primary Feeder and Discharge Chutes
Design Flow
• All Steel Structures Including: 2050 t/h
Rate
• Structure for Primary Bin and Chute
Nominal
• Tower and Platform for the Control Room 1780 t/h
Flow Rate
• Tower and Platform for a Rock Breaker (rock breaker
not included in this package) Peak Flow
2300 t/h
Rate
• 2 Davit Cranes
• Spare Parts including Gearboxes, Motors and MORE
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MMD ROCK CRUSHING PLANT OVERVIEW
SIZER SPECIFICATIONS
MMD ROCK CRUSHING PLANT SERIAL NO.
S100-0049
MMD SIZER SIZER
SERIAL NO.
S1794600-020
One (1) Primary 6-Ring Sizer is included in this package with a carriage and GEARBOX
rail system to easily move the Sizer from operational position into
SERIAL NO.
maintenance position. The rail system includes an additional carriage and 7559456
COUPLER
rail space to add a second Sizer for continuous crushing operations while one
machine is in standby. CONDITION NEVER USED
The Sizer is mechanically controlled by its Gearbox which is mechanically
protected by a Fluid Coupling and Shaft Rotating monitoring sensor. The SERIES 1000
Gearbox also has its own dedicated cooling and filtration system consisting
of an Oil Pump, Duplex Filter and Oil Cooler. The Oil Cooler in automatic
RINGS 6
mode is controlled by the Gearbox oil temperature transmitter. The Oil TEETH PER
Pump motor will run continuously whilst the main Sizer motor is running. 3
RING
The differential of the pressure is monitored by the PLC on either side of the
Duplex filter utilizing two Pressure Transmitters on each Sizer SPEED 25 rpm
Primary Sizer has its own dedicated automated lubrication system. This
system basically consists of a grease pump (which starts when the Sizer is ROLL TIP
1.5 m/s
called to Start) and a grease tank with a level probe which is used for SPEED
monitoring the grease tank level by the PLC located with the PLC master Installed below crushing
control panel (PCC-3000). BREAKER BAR
rolls, full width
• Trolly / Wheel Carriage with motor for Mobile Rail System COUPLING
VOITH 650 TVSC fluid
coupling / 450 kW
• Various sensors to monitor speed, temperature, levels, etc.
• Includes installation, operations and maintenance manuals as LUBRICATION Auto Grease Supply for
well as many drawings of various types. SYSTEM crusher bearings
SPARE PARTS
• Gearbox / Drive Assembly
• 2 Voith 650 TSVC Fluid Couplings, and multiple associated
Voith parts, e.g., sensors, fusible plugs, thermal switch, fitting
tools, and hardware
• (2) High Voltage Induction Motor (400kW, 6600v 50Hz, 3
Phase)
• Multiple Low Voltage Induction Motors, Pumps, Fans, etc.
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT S I Z E R D R A W I N G S
DRAWING SHOWS
• Primary 6-Ring Sizer
• Complete R400 60:1 Gearbox / Drive
Assembly
• Voith 650 TSVC Fluid Coupling
• High Voltage Induction Motor
• Auto Oil System
• Auto Grease System
MMD ROCK CRUSHING PLANT S I ZER DRAWI N G S
MMD ROCK CRUSHING PLANT
SIZER CARRIAGE AND RAIL SYSTEM
PRIMARY BIN SPECIFICATIONS
MMD ROCK CRUSHING PLANT FORM Diamond Shaped
PRIMARY FEEDER BIN AND CHUTES DUMPER CONFIG
Two Dump Ramps at
90°
DESCRIPTION
STATIC GRIZZLY 1.2m Spacing
The feed bin is designed to receive feed directly from 100 ton+ dumper
trucks with valley angles 60° to the horizontal. The dumping spots are Welded / Bolted
ASSEMBLY
arranged at 90° to each other. The is made from 15mm steel walls and On-Site
includes a cover plate to bridge the gap between feed bin and retaining
wall. 19000 / 7500 /
L/H/W
10600 mm
The bin is fitted with static grizzly bars (1.2m spacing) parallel to an MMD
D7 apron feeder length. The supporting structure of the bin is designed VALLEY ANGLES 60° to horizontal
to consider the rocks overload and the rock breaker impact force on the
static grizzly bars. WALL THICKNESS 15mm / mild steel
Sections of the bin that are subject to impact by falling material from the
dumpers are lined with railway tracks spaced at an appropriate distance Rail Tracks welded
such that the ore itself forms a protective layer between the tracks. The HIGH IMPACT
to high impact
LINER
tracks should be welded to the bin on-site. location of bin
Sections of the hopper not subject to impact from the dumpers will be 25mm HB360 Steel
lined with abrasion resistant replaceable plates. Wear liners are a 25mm OTHER LINER
Bolted Plates
thickness. Liners will be bolted to the bin on-site.
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PRIMARY FEEDER BIN AND CHUTES OVERVIEW
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
DAVIT CRANES SPECIFICATIONS
MMD ROCK CRUSHING PLANT OEM Street Crane (UK) Ltd.
2 DAV I T C R A N ES NUMBER OF
2
CRANES
DESCRIPTION
The MMD Plant Package includes (2) 3-Ton, SWL Davit Cranes CAPACITY 3 t / SWL
with a 6-meter diameter. The cranes were designed to be BRIDGE SPAN / 6000 mm radius / 270°
mounted on each of end of the MMD 6-Ring Sizer platform. RUNWAY LENGTH motorized slewing
The two primary purposes for the cranes:
RUNWAY 5000mm above
• Perform lifting tasks during maintenance of the ELEVATION platform
MMD 6-Ring Sizer
• Clearing the feeder shoot of oversized ore blocking DESIGN CODE DIN 15018 for Jib
the path of the feeder chute
DESIGN CLASS M4 for Hoist
HOISTING SPEED
4 / 1 m / min
(high / low)
Trapezoidal with safety
HOOK TYPE
catch
INSTALLED POWER 3 kW
CONTROL
Pendant Controller
EQUIPMENT
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
2 DAV I T C R A N ES - D R AW I N G S
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
CONTROL ROOM SPECIFICATIONS
MMD ROCK CRUSHING PLANT Acoustic Applications
OEM
CONTROL ROOM Ltd.
WxHxL 6m x 4.4m x 2.9m
DESCRIPTION WEIGHT 9,120 Kgs
This Control Room is the Master Control Station (MSC) that overlooks
AIR
the MMD Plant through accessible sloped window. The Control Room INCLUDED
CONDITIONING
ships in two (2) sections to be assembled on site.
100mm Thick LR80
MAIN COMPONENTS INCLUDE: INSULATION
Mineral Wool
• 2 modular sections with room and floor in place ELECTRICAL
Schneider Acti 9
• Electrical wiring, outlets, panels and switches PANEL
• Lighting
• Air Conditioning Unit and Ventilation System including:
• 1 x Internal FCU/Compressor/Control Panel
Package
• 1 x Outdoor Air-Cooled condenser
• Windows clear laminated safety glass toughened to
BSEN 12150
• Windows are set in aluminum frames and lined with
acoustically absorptive foam
• External access door is heavy duty, self closing, and
classed as a double sealing.
• Assembly and illustration and operation manuals
included.
+1 (530) 534-7965
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CO N TRO L RO O M – D R AW IN GS
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CO N TRO L RO O M - D R AW INGS
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
C O N T R O L R O O M - E L E C T R I C A L PA N E L
DESCRIPTION
All pre-installed electrical infrastructure for the Control Room is
manufactured by Schneider – Acti 9 system.
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
PLC DETAILS
MMD ROCK CRUSHING PLANT OEM ALLEN BRADLEY
C O N T R O L PA N E L / P L C
YOM 2013
This MMD Sizer and Plant includes and is controlled by the PCC-3000
Control Panel and PLC (located within Control Panel PCC-3000) The SOFTWARE RSLogix 5000
PLC (Programmable Logic Controller) & HMI (Human Machine
Interface) package is designed to operate as a fully automated Indoor Warehouse
control system for the Primary Sizer Package. Location
Dunkirk, France
Condition NEVER USED
The PLC Control Panel (PCC-3000) has a door mounted isolator, Allen
Bradley Panelview plus HMI, Emergency Stop, and Reset Pushbutton Packaging Original Packaging
mounted on the doors. The panel is also ventilated via a door
mounted Fan and Filter controlled by an internally mounted
thermostat.
+1 (530) 534-7965
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
STEEL
DETAILS
MMD ROCK CRUSHING PLANT STRUCTURE
OEM
STEEL SUPPORT STRUCTURE MMD
YOM 2013
NEVER USED, NEVER ASSEMBLED – MMD Rock Crushing Indoor Warehouse
Plant steel structures include Location
Dunkirk, France
• Structure for Primary Bin and Chute Condition NEVER USED
• Tower and Platform for the Control Room Packaging Original Packaging
• Tower and Platform for a Rock Breaker (rock breaker
not included in this package)
• Platform form and structures around the Sizer
• Rail Structures for Sizer Carriages
• Mobile Maintenance Towers and Platforms
• Walkway grating
• Stairs and Railing
+1 (530) 534-7965
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
STEEL SUPPORT STRUCTURE
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
STEEL SUPPORT STRUCTURE
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CONTROL ROOM
TOWER STRUC TURE
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
ROCK BREAKER STRUCTURE
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
APPENDIXES ATTACHED
APPENDIX A
Pictures
APPENDIX B
Equipment Data Sheets
APPENDIX C
Motor Data Sheets
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Pre-Owned Mining, Processing & Construction Equipment Since 1979i
APPENDIX A
MMD EQUIPMENT
PICTURES
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Pre-Owned Mining, Processing & Construction Equipment Since 1979i
MMD ROCK CRUSHING PLANT
PICTURES
+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PICTURES
+1 (530) 534-7965
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PICTURES
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Pre-Owned Mining, Processing & Construction Equipment Since 1979
APPENDIX B
MMD EQUIPMENT
D ATA S H E E T S
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Pre-Owned Mining, Processing & Construction Equipment Since 1979i
Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 2/11
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Classifying code or document type
ABB Ltd
Machines Visiting Address Postal Address Telephone Telefax
Daresbury Park +44 1925 741554
Daresbury
Warrington WA4 4BT
Classifying code or document type
10 I, U=100% 5
9 4.5
8 4
7 3.5
6 3
4 2
T, U=100%
3 1.5
2 Load Torque 1
1 0.5
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
n/ns
ABB Ltd
Machines Visiting Address Postal Address Telephone Telefax
Daresbury Park +44 1925 741554
Daresbury
Warrington WA4 4BT
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev B
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _ MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°
QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 2
QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 1
QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 3
QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 4