0% found this document useful (0 votes)
219 views

MMD Sizing Plant

This listing describes a never used, fully assembled MMD rock crushing plant stored indoors. The core components include a primary 6-ring sizer on rails for maintenance, a control cabin, feed bin, static grizzly, primary feeder and discharge chutes. Additional structures support the primary bin and tower. The primary sizer and associated gearbox, drive assembly, fluid coupling and motors are also detailed.

Uploaded by

Risheet Aghera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
219 views

MMD Sizing Plant

This listing describes a never used, fully assembled MMD rock crushing plant stored indoors. The core components include a primary 6-ring sizer on rails for maintenance, a control cabin, feed bin, static grizzly, primary feeder and discharge chutes. Additional structures support the primary bin and tower. The primary sizer and associated gearbox, drive assembly, fluid coupling and motors are also detailed.

Uploaded by

Risheet Aghera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 45

I.D.

18C-AR03
MMD ROCK CRUSHING PLANT OEM MMD
DESCRIPTION
YOM 2013
NEVER USED, NEVER ASSEMBLED – This MMD Rock Crushing
Plant has been stored in an indoor warehouse and stored with Location
Indoor Warehouse
regular care and maintenance. The plant includes and is Dunkirk, France
designed around an MMD 1000 Series, 6-Ring Sizer sitting on
rails for ease of maintenance. It is also designed to allow the Condition NEVER USED
end user to add an additional MMD sizer on the same the rail
Packaging Original Packaging
system for continual operations during maintenance. This
MMD Plant includes the following equipment
• MMD 1000 Series, 3T, 6-Ring Sizer
PRIMARY SPECIFICATIONS
• Fully Outfitted, Air-Conditioned Control Cabin
Feed
• Allen-Bradley Rockwell PCC 3000 Control Panel and PLCs 0 – 1000mm
Material
• Primary Feeder Bin
Discharge
• Static Grizzly 0 – 300mm
Material
• Primary Feeder and Discharge Chutes
Design Flow
• All Steel Structures Including: 2050 t/h
Rate
• Structure for Primary Bin and Chute
Nominal
• Tower and Platform for the Control Room 1780 t/h
Flow Rate
• Tower and Platform for a Rock Breaker (rock breaker
not included in this package) Peak Flow
2300 t/h
Rate
• 2 Davit Cranes
• Spare Parts including Gearboxes, Motors and MORE

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT OVERVIEW
SIZER SPECIFICATIONS
MMD ROCK CRUSHING PLANT SERIAL NO.
S100-0049
MMD SIZER SIZER
SERIAL NO.
S1794600-020
One (1) Primary 6-Ring Sizer is included in this package with a carriage and GEARBOX
rail system to easily move the Sizer from operational position into
SERIAL NO.
maintenance position. The rail system includes an additional carriage and 7559456
COUPLER
rail space to add a second Sizer for continuous crushing operations while one
machine is in standby. CONDITION NEVER USED
The Sizer is mechanically controlled by its Gearbox which is mechanically
protected by a Fluid Coupling and Shaft Rotating monitoring sensor. The SERIES 1000
Gearbox also has its own dedicated cooling and filtration system consisting
of an Oil Pump, Duplex Filter and Oil Cooler. The Oil Cooler in automatic
RINGS 6
mode is controlled by the Gearbox oil temperature transmitter. The Oil TEETH PER
Pump motor will run continuously whilst the main Sizer motor is running. 3
RING
The differential of the pressure is monitored by the PLC on either side of the
Duplex filter utilizing two Pressure Transmitters on each Sizer SPEED 25 rpm
Primary Sizer has its own dedicated automated lubrication system. This
system basically consists of a grease pump (which starts when the Sizer is ROLL TIP
1.5 m/s
called to Start) and a grease tank with a level probe which is used for SPEED
monitoring the grease tank level by the PLC located with the PLC master Installed below crushing
control panel (PCC-3000). BREAKER BAR
rolls, full width

MAIN COMPONENTS INCLUDE: DRIVE SYSTEM Electrical via Fluid


TYPE Couplings
• Primary 6-Ring Sizer
• Complete R400 60:1 Gearbox / Drive Assembly DRIVE POWER
400kw / 6.6kV
/ VOLTAGE
• Voith 650 TSVC Fluid Coupling Set with under-speed sensor
REDUCER IN
• High Voltage Induction Motor (400kW, 6600v 50Hz, 3 Phase) 60 / 1 rpm
/OUT RATIO
• Oil Pump and Oil Air Cooler with motors REDUCER
156 kN
• Grease Pump and Grease Tanks with motors TORQUE

• Trolly / Wheel Carriage with motor for Mobile Rail System COUPLING
VOITH 650 TVSC fluid
coupling / 450 kW
• Various sensors to monitor speed, temperature, levels, etc.
• Includes installation, operations and maintenance manuals as LUBRICATION Auto Grease Supply for
well as many drawings of various types. SYSTEM crusher bearings

SPARE PARTS
• Gearbox / Drive Assembly
• 2 Voith 650 TSVC Fluid Couplings, and multiple associated
Voith parts, e.g., sensors, fusible plugs, thermal switch, fitting
tools, and hardware
• (2) High Voltage Induction Motor (400kW, 6600v 50Hz, 3
Phase)
• Multiple Low Voltage Induction Motors, Pumps, Fans, etc.

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT S I Z E R D R A W I N G S

DRAWING SHOWS
• Primary 6-Ring Sizer
• Complete R400 60:1 Gearbox / Drive
Assembly
• Voith 650 TSVC Fluid Coupling
• High Voltage Induction Motor
• Auto Oil System
• Auto Grease System
MMD ROCK CRUSHING PLANT S I ZER DRAWI N G S
MMD ROCK CRUSHING PLANT
SIZER CARRIAGE AND RAIL SYSTEM
PRIMARY BIN SPECIFICATIONS
MMD ROCK CRUSHING PLANT FORM Diamond Shaped
PRIMARY FEEDER BIN AND CHUTES DUMPER CONFIG
Two Dump Ramps at
90°
DESCRIPTION
STATIC GRIZZLY 1.2m Spacing
The feed bin is designed to receive feed directly from 100 ton+ dumper
trucks with valley angles 60° to the horizontal. The dumping spots are Welded / Bolted
ASSEMBLY
arranged at 90° to each other. The is made from 15mm steel walls and On-Site
includes a cover plate to bridge the gap between feed bin and retaining
wall. 19000 / 7500 /
L/H/W
10600 mm
The bin is fitted with static grizzly bars (1.2m spacing) parallel to an MMD
D7 apron feeder length. The supporting structure of the bin is designed VALLEY ANGLES 60° to horizontal
to consider the rocks overload and the rock breaker impact force on the
static grizzly bars. WALL THICKNESS 15mm / mild steel
Sections of the bin that are subject to impact by falling material from the
dumpers are lined with railway tracks spaced at an appropriate distance Rail Tracks welded
such that the ore itself forms a protective layer between the tracks. The HIGH IMPACT
to high impact
LINER
tracks should be welded to the bin on-site. location of bin
Sections of the hopper not subject to impact from the dumpers will be 25mm HB360 Steel
lined with abrasion resistant replaceable plates. Wear liners are a 25mm OTHER LINER
Bolted Plates
thickness. Liners will be bolted to the bin on-site.

MAIN COMPONENTS INCLUDE:


• Precut steel pieces ready for on-site assembly of the bin, feed
chute and discharge chute.
• Precut Vertical Skirt Plates
• Static Grizzly I-Beam Bars
• Impact Rails
• Wear Steel Plating
• Support Structure

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PRIMARY FEEDER BIN AND CHUTES OVERVIEW

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
DAVIT CRANES SPECIFICATIONS
MMD ROCK CRUSHING PLANT OEM Street Crane (UK) Ltd.
2 DAV I T C R A N ES NUMBER OF
2
CRANES
DESCRIPTION
The MMD Plant Package includes (2) 3-Ton, SWL Davit Cranes CAPACITY 3 t / SWL
with a 6-meter diameter. The cranes were designed to be BRIDGE SPAN / 6000 mm radius / 270°
mounted on each of end of the MMD 6-Ring Sizer platform. RUNWAY LENGTH motorized slewing
The two primary purposes for the cranes:
RUNWAY 5000mm above
• Perform lifting tasks during maintenance of the ELEVATION platform
MMD 6-Ring Sizer
• Clearing the feeder shoot of oversized ore blocking DESIGN CODE DIN 15018 for Jib
the path of the feeder chute
DESIGN CLASS M4 for Hoist

HOISTING SPEED
4 / 1 m / min
(high / low)
Trapezoidal with safety
HOOK TYPE
catch

INSTALLED POWER 3 kW

CONTROL
Pendant Controller
EQUIPMENT

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
2 DAV I T C R A N ES - D R AW I N G S

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
CONTROL ROOM SPECIFICATIONS
MMD ROCK CRUSHING PLANT Acoustic Applications
OEM
CONTROL ROOM Ltd.
WxHxL 6m x 4.4m x 2.9m
DESCRIPTION WEIGHT 9,120 Kgs
This Control Room is the Master Control Station (MSC) that overlooks
AIR
the MMD Plant through accessible sloped window. The Control Room INCLUDED
CONDITIONING
ships in two (2) sections to be assembled on site.
100mm Thick LR80
MAIN COMPONENTS INCLUDE: INSULATION
Mineral Wool
• 2 modular sections with room and floor in place ELECTRICAL
Schneider Acti 9
• Electrical wiring, outlets, panels and switches PANEL
• Lighting
• Air Conditioning Unit and Ventilation System including:
• 1 x Internal FCU/Compressor/Control Panel
Package
• 1 x Outdoor Air-Cooled condenser
• Windows clear laminated safety glass toughened to
BSEN 12150
• Windows are set in aluminum frames and lined with
acoustically absorptive foam
• External access door is heavy duty, self closing, and
classed as a double sealing.
• Assembly and illustration and operation manuals
included.

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CO N TRO L RO O M – D R AW IN GS

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CO N TRO L RO O M - D R AW INGS

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
C O N T R O L R O O M - E L E C T R I C A L PA N E L
DESCRIPTION
All pre-installed electrical infrastructure for the Control Room is
manufactured by Schneider – Acti 9 system.

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
PLC DETAILS
MMD ROCK CRUSHING PLANT OEM ALLEN BRADLEY
C O N T R O L PA N E L / P L C
YOM 2013
This MMD Sizer and Plant includes and is controlled by the PCC-3000
Control Panel and PLC (located within Control Panel PCC-3000) The SOFTWARE RSLogix 5000
PLC (Programmable Logic Controller) & HMI (Human Machine
Interface) package is designed to operate as a fully automated Indoor Warehouse
control system for the Primary Sizer Package. Location
Dunkirk, France
Condition NEVER USED
The PLC Control Panel (PCC-3000) has a door mounted isolator, Allen
Bradley Panelview plus HMI, Emergency Stop, and Reset Pushbutton Packaging Original Packaging
mounted on the doors. The panel is also ventilated via a door
mounted Fan and Filter controlled by an internally mounted
thermostat.

Mounted on the backplate in the PLC Control Panel there is a PLC


rack (Allen Bradley Control Logix), 240V/24Vdc power supply unit
and a 240VAC socket outlet for programming purposes, Ethernet
switch, control relays and terminals.

The PLC Control Panel comprises of a 1756-L61 CPU (2MB memory),


a 1756-ENET/B Ethernet communications module, various 1756-IF6I
4-20mA Isolated Analogue Input modules, various 1756OF6CI 4-
20mA Isolated Analogue Output modules, 1756-IB16 24Vdc Digital
Input modules and 1756-OB16E 24Vdc Digital Output modules. The
scan time of the PLC ladder logic is estimated to be no more than
5msec. When required, the PLC will communicate with the HMI via a
rack mounted EtherNet module.

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
STEEL
DETAILS
MMD ROCK CRUSHING PLANT STRUCTURE

OEM
STEEL SUPPORT STRUCTURE MMD

YOM 2013
NEVER USED, NEVER ASSEMBLED – MMD Rock Crushing Indoor Warehouse
Plant steel structures include Location
Dunkirk, France
• Structure for Primary Bin and Chute Condition NEVER USED
• Tower and Platform for the Control Room Packaging Original Packaging
• Tower and Platform for a Rock Breaker (rock breaker
not included in this package)
• Platform form and structures around the Sizer
• Rail Structures for Sizer Carriages
• Mobile Maintenance Towers and Platforms
• Walkway grating
• Stairs and Railing

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
STEEL SUPPORT STRUCTURE

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
STEEL SUPPORT STRUCTURE

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
CONTROL ROOM
TOWER STRUC TURE

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
ROCK BREAKER STRUCTURE

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
APPENDIXES ATTACHED
 APPENDIX A
Pictures
 APPENDIX B
Equipment Data Sheets
 APPENDIX C
Motor Data Sheets

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
APPENDIX A
MMD EQUIPMENT
PICTURES

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
MMD ROCK CRUSHING PLANT
PICTURES

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PICTURES

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
MMD ROCK CRUSHING PLANT
PICTURES

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979
APPENDIX B
MMD EQUIPMENT
D ATA S H E E T S

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 2/11

PROCESS DATA PACKAGE


Rev
1
2 ENVIRONMENTAL CONDITIONS
3 Installation - Outdoor
4 Climate - Desert and dusty environment
5 Temperature Average °C 35
6 Min °C 5
7 Max °C 47 80°C in direct sunshine exposure
8
9 PROCESS DATA
10 Process type - Dry Crushing process
11 Installation - Outdoor - desert and dusty environment
12
13 Working time per year days / year 365
14 Working time per day hours / day 24
15 Availability (for equipment) % 98 Excluding scheduled maintenance
16 Availability (for package) % 95 Guaranteed - Excluding scheduled maintenance
17 Maintenance time per year hours / year TBC
18
19 ORE PROPERTIES
20 Ore Type IMFOUT IMCA25 Uranium ore sandstone - classified sandy ore
21 Bond Impact Work index (1) kWh/t --> 6.65 - 7.72 8,84
22 Bond abrasion index g --> 0.048 - 0.179 0,214 Medium abrasiveness - 0.179 for lifetime
23
24 Absolute specific gravity (-) 2,1 - 2,40
25 Bulk density t/m³ 1.4 - 1.6 1.4 for equipment design, 1,6 for power design
26 Moisture %W 3 ROM moisture
27 Fusing risk - No
28 Building-up and sticking risk - No
29 Angle of repose (to horizontal) ° 36 - 40
30
31
32 CRUSHING PROCESS
33 Nominal Flow rate t/h 1780 Guaranteed - Including 3% wt ROM moisture
34 Design Flow rate t/h 2050
35 Peak Flow rate t/h 2300 Occasional surge on apron feeder
36
37 FEED MATERIAL (ROM) - SIZE DISTRIBUTION (2) ROM ORE FEED SIZE RANGE ESTIMATE - SQUARE HOLE MESH
38 MAXIMUM (mm) MINIMUM (mm)
39 F100 1200 (1000x1000x1200)* F100 1200 (1000x1000x1200)*
40 F98 1000 F97 900
41 F80 650 F80 350
42 F50 400 F50 75
43 F30 250 F30 30
44 F20 100 F20 20
45 F10 10 F10 8
46 F4 <1 F6 <1
47 *Maximum block size
48
49 DISCHARGE MATERIAL SIZE DISTRIBUTION (4) ORE DISCHARGE RANGE ESTIMATE - SQUARE HOLE MESH
50 MAXIMUM (mm) MINIMUM (mm)
51 P100 350 P100 350
52 P99 300 (200x300x450)* P99 300 (200x300x450)*
53 P80 170 P80 110
54 P50 100 P50 41
55 P30 50 P30 24
56 P20 29 P20 17
57 P10 3 P10 5
58 *P99=300 Guaranteed
59
60 Valley angle for chute design ° 60 Minimum from horizontal
61
62
63
64 Particular notes
65 Note 1 : Based on Hazen Research studies report- 22 Aug 2007
66 Note 2 : The crusher must be capable of processing the largest blocks.
67 Note 3 : Deleted
68 Note 4 : Discharge refers to the discharge of the package, i.e. the combined flow from the grizzly undersize and the sizer.
Project n° - Unit Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 3/11

PRIMARY CRUSHING SIZER


PACKAGE

PACKAGE LAYOUT (Page 1)


Rev
1 Elevation (TBC by VENDOR) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 Section (TBC by VENDOR) 1
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Project n° - Unit Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 4/11

PRIMARY CRUSHING SIZER


PACKAGE

PACKAGE LAYOUT (Page 2)


Rev
1 Plan (TBC by VENDOR) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Project n° - Unit Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 5/11

PRIMARY CRUSHING SIZER


PACKAGE

TECHNICAL DATA PRIMARY FEED BIN


Rev
1 Primary Feed Bin Item 0210-BN-3300
2 General
3 Form - Diamond shaped, inclined intergrated apron feeder extractor.
4 Dumper configuration - Two dumping ramps at 90°
5 Static grizzly - Included - grizzly bars 1.2m spacing
6 Supporting structure - Included - static grizzly overload taken into account
7 Construction - Welded / bolted on-site
8 General assembly drawing - Q3649
9
10 Dimensions
11 Length / height / width mm 19000 / 7500 / 10600 - to be confirmed 1
12 Valley angles ° 60° to horizontal minimum
13 Wall thickness / material - 15mm / mild steel.
14
15 Wear Liners
16 Liner type - Railway tracks welded to the hopper where material impact is expected
17 - Liner plates bolted to the hopper elsewhere
18 Liner material - HB360 steel
19 Railway track liner spacing mm TBC
20 Liner thickness mm Standard rail or 25mm for plates.
21
22 Weights
23 Heaviest for installation t 10t TBC
24 Heaviest for maintenance t 10t TBC
25 Total Weight t TBC
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Project n° - Unit Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 9/11

PRIMARY CRUSHING SIZER


PACKAGE

TECHNICAL DATA PRIMARY SIZER


Rev
1 Primary Sizers A Item 0210-CR-3000-A
2
3 General
4 Manufacturer and origin country - MMD / England
5 Type / Equipment model - Double roller sizer / MMD 1000
6 Tramp release - Reverse rotation of rolls
7 General assembly drawing - S100-0030
8
9 Dimensions
10 Internal crushing chamber dimensions (length / width / height) mm 2030 x 2350 x 1185 1
11 External dimensions (length / width / height) mm 7921 x 3798 x 1615 1
12
13 Main Shafts
14 Speed rpm 25rpm
15 Roll tip speed m/s 1,5 approx
16 Length / Diameter mm 2030 x 1200
17 Bearing type / designation - SKF self alligning double row spherical roller bearings
18 Bearing seals - Labyrinth type
19 Nominal center distance mm 1000
20 Main Shaft Teeth
21 Arrangement on shaft - Rings
22 Number per ring / number of rings / total number - 3 / 6 / 18
23 Attachment configuration - Each tip is welded on a cap (bolted onto the ring)
24 Replacable - Yes
25 Breaker Bar
26 Arrangement - Below the crushing rolls, middle of the casing, full width
27 Liner - Breaking caps bolted onto a beam
28 Replacable - Yes
29
30 Drive System
31 Type - Electrical via fluid couplings
32 Power / Voltage - 400kw / 6.6kV (reverse running, with flexible power cables and plugs) 1
33 Reducer
34 Type - Manufacturer - Spur, parallel shaft - R400 / MMD
35 Number of stages - 3
36 Input / Output Speed / Ratio rpm 60 / 1
37 Nominal Torque Rating Nm 156kN
38 Service factor - 6
39 Life Time Calculation - 100,000 for gearbox
40 Lubrication - Splash lubrication
41 Thermal capacity kW 550 1
42 Coupling -
43 Type / Manufacturer - Fluid / Voith 650 TVSC
44 Maximum admissible Power kW 450 1
45 Service Factor - 3
46
47 Lubrication System
48 Duty - Grease supply for crusher bearings
49 External / automatic system - Automatic
50 Pump Power kW 0,37kW
51 Lubrication flow L/s 2.8169 x 10-5 1
52 System Capacity L 30 1
53
54 Translation System
55 Electrical / manual Electrical (2 x 1.1 kW) 1
56 Rails - Yes
57
58 Materials
59 Frame - Steel
60 Main shafts - High strength alloy steel - heat treated
61 Teeth - Hardened tempered steel
62 Internal wear liners - Steel HB>360
63
64 Weights
65 Heaviest for installation (specify) t 50t TBC (for casing with shafts) 1
66 Heaviest for maintenance (specify) t 11t Shaft assemblies 1
67 Total Weight t 76t 1
68
Project n° - Unit Material Code Serial n° Rev. Page
9806J - 0210 SP 4314 003 1 10/11

PRIMARY CRUSHING SIZER


PACKAGE

TECHNICAL DATA PRIMARY CRUSHING LIFTING EQUIPMENT


Rev
1 Primary Crushing Davit Crane 1 and 2 Item 0210-CN-1030 and 0210-CN-1040 1
2
3 General
4 Manufacturer and origin Country - Street Crane / UK
5 Type / Model - 2x 3t SWL Davit cranes 1
6
7 Crane
8 Number of cranes - 2 1
9 Crane capacity: t 3t SWL - Suitable for lifting caps onto the Sizer maintenance spot 1
10 Suitable for lifting blocks (1000x1000x1200mm) out of the sizer feed chut 1
11 Bridge Span / Runway Length: mm 6000mm radius / 270° motorized slewing 1
12 Runway elevation / Max lifting height: mm 5000mm above platform/10000 above ground level (to be confirmed) 1
13 Hook lift mm From ground to 5000mm above operating platform (to be confirmed) 1
14 Operating floor elevation: mm +5000mm (to be confirmed) 1
15 Design code : - DIN 15018 for jib
16 Design class: - M4 for hoist
17
18 Hoist
19 Hoisting speed (high / low speed) m/min 4 / 1 TBC 1
20 Installed power kW 3 1
21 Hook type (single / double / w/safety latch) - Trapezoidal with safety catch 1
22 Drum type (grooved / V-grooved) - TBC
23 Rope drum diameter mm TBC
24
25 Rope
26 Rope type - TBC
27 Rope length / diameter mm TBC
28 Rope breaking load kN TBC
29 Rope safety factor - TBC
30
31 Translation trolley
32 Translation speed (high / low speed) m/min 14 / 7 TBC 1
33 Power kW 0,5 1
34
35 Motorized slewing 1
36 Slewing speed m/min TBC 1
37 Power kW 0,5 1
38
39 Control Equipment
40 Remote control - Pendant Control 1
41 Max/min lifting height limit switch - TBC
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
APPENDIX C
MMD ENGINES
M OTO R D ATA S H E E T S

+1 (530) 534-7965
[email protected]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
Classifying code or document type

ABB Ltd Performance Data


Machines
Department/Author Date of issue Lang. Print date Our ref.
N Blackley En 02.07.13 AL01-290065/290083/290089
Customer ref. Saving Ident Rev./Changed by Pages
PO’s 007655,007656,007713 1/1

Driven equipment: 053 Crusher


Motor type code M3BM 450LA 4
Motor type Squirrel cage motor
Mounting designation IM 2001
Protected by enclosure IP 65
Method of cooling IC 411
Insulation Class F
Standards IEC
Ambient temperature, max. 47 °C
Altitude, max. 1000 m.a.s.l.
Duty type S1
Temp. rise Class B
Connection of stator winding Star
Rated output 400 kW
Voltage 6600 V ±10 %
Frequency 50 Hz
Speed 1496 rpm
Current 44 A
Relat. starting current 9.7
Relat. starting torque 1.3
Relat. maximum torque 4.2
No load current 19 A
Rated torque 2554 Nm
Load characteristics Load % Current A Efficiency % Power Factor
100 44 95.9 0.83
75 35 95.4 0.78
50 28 94.0 0.68
Direction of rotation Bi-directional
Sound pressure level: (sinus supply, no load) 83 dB(A), tol. + 3 dB(A), 1 m
Weight of rotor 958 kg
Total weight of motor 4227 kg
Inertia rotor / load Approx. 20 kgm² / 10 kgm²
Bearings Standard ball bearings
Maximum stalling time 22.0 s (warm)
Starting time 1.6 s (U=100%)
2.5 s (U=90 %)
Number of consec. starts 3 / 3 (cold/warm)
Maximum number of starts 1000 / year
Warm-up time constant 100 min
Cool-down time constant 540 min
All motor data is subject to tolerances in accordance with IEC.
Efficiency based on typical additional load losses acc. measurements.

ABB Ltd
Machines Visiting Address Postal Address Telephone Telefax
Daresbury Park +44 1925 741554
Daresbury
Warrington WA4 4BT
Classifying code or document type

ABB Ltd Performance Data


Machines
Department/Author Date of issue Lang. Print date Our ref.
N Blackley En 02.07.13 AL01-290065/290083/290089
Customer ref. Saving Ident Rev./Changed by Pages
PO’s 007655,007656,007713 2/2

Motor type code: M3BM 450LA 4


Rated output 400 kW Power Factor 0.83
Voltage 6600 V ±10 % Rated torque 2554 Nm
Frequency 50 Hz Relat. starting current 9.7
Speed 1496 rpm Relat. starting torque 1.3
Current 44 A Relat. maximum torque 4.2

Torque and Current as a Function of Speed

10 I, U=100% 5

9 4.5

8 4

7 3.5

6 3

I/In 5 2.5 T/Tn

4 2

T, U=100%
3 1.5

2 Load Torque 1

1 0.5

0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

n/ns

I, U=100% I, U=90% Load Torque


T, U=100% T, U=90%

ABB Ltd
Machines Visiting Address Postal Address Telephone Telefax
Daresbury Park +44 1925 741554
Daresbury
Warrington WA4 4BT
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev B
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _ MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

_______________________ Primary Sizer 210-CR-3000-A & 210-AC-3020-A-M &


210-CR-3000-B 210-AC-3020-B-M
M 1

C 22/11/2012 Updated TSU comments CML


B 06/09/2012 Updated TSU comments CML
D 02/07/2013 Updated TSU comments CML
REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: 210-AC-3020-A-M & 210-AC-3020-B-M QUANTITY: 2 MR


2 General specification 9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Leroy Somer
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Cooler Fan
13 Maxi shaft power / Shaft power at operating point 1.1 kW 1.0 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 1.1 kW N°: 4
21 Voltage/Frequency/Phases 690 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S1
23 Mounting (IM1001,3001,3011,1011,...) IMB5 (IM3001)
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel Cage FLSC 90 L
42 Winding Connection (star, delta)/Nb terminals brought out STAR N°: 6
43 Full Load Speed 1455 rpm
44 Rated Current / No load current / Locked Rotor Current 1.5 A A 7.0 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: 7 s Hot: 5s
47 Thermal Time Constant Cooling: 55 min Heating: 25 min
48 Efficiency 4/4 85.00% 3/4 82.60% 2/4 81.30%
49 Power Factor 4/4 0.72 3/4 0.6 2/4 0.56
50 Locked Rotor Power Factor 0.74
51 Full load Torque 7.2 N.m
52 Locked/Pull Up/Breakdown Torque L 2.70% PU 1.40% BD 3.10%
53 Rotor Motor Inertia (WR2) 0.0032 kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: 6205 ZZ C3 NDE: 6204 ZZ C3
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors N/A °C see Note 1 N/A °C see Note 1
59
60 Ground lug size M5
61 Motor Weight 21 kg
62 Certifying authority / certificate Nr
63
64 Note 1 - Leroy Somers have confirmed that these are resistant measurement probes which are wired to a an external measuring
instrument so there is no tripping temperature
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev B
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _ MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

_______________________ Primary Sizer 210-CR-3000-A & 210-PU-3010-A-M &


210-CR-3000-B 210-PU-3010-B-M
M 1

C 22/11/2012 Updated TSU comments CML


B 06/09/2012 Updated TSU comments CML
D 02/07/2013 Updated TSU comments CML
REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: 210-PU-3010-A-M & 210-PU-3010-B-M QUANTITY: 2 MR


2 General specification 9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Leroy Somer
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Cooler pump
13 Maxi shaft power / Shaft power at operating point 2.2 kW 2.0 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 2.2 kW N°: 6
21 Voltage/Frequency/Phases 690 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S1
23 Mounting (IM1001,3001,3011,1011,...) IMB5 (IM3001)
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel Cage FLSC 132 S
42 Winding Connection (star, delta)/Nb terminals brought out STAR N°: 6
43 Full Load Speed 959 rpm
44 Rated Current / No load current / Locked Rotor Current 0.6 A A 5.3 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: 7 s Hot: 5s
47 Thermal Time Constant Cooling: 85 min Heating: 40 min
48 Efficiency 4/4 82.20% 3/4 81.80% 2/4 80.80%
49 Power Factor 4/4 0.71 3/4 0.62 2/4 0.58
50 Locked Rotor Power Factor
51 Full load Torque 21.9 N.m
52 Locked/Pull Up/Breakdown Torque L 2.10% PU 1.80% BD 2.40%
53 Rotor Motor Inertia (WR2) 0.0376 kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: 6208 ZZ C3 NDE: 6207 ZZ C3
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors N/A °C see Note 1 N/A °C see Note 1
59
60 Ground lug size M6
61 Motor Weight 71 kg
62 Certifying authority / certificate Nr
63
64 Note 1 - Leroy Somers have confirmed that these are resistant measurement probes which are wired to a an external measuring
instrument so there is no tripping temperature
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev B
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _ MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

_______________________ Primary Sizer 210-CR-3000-A & 210-PU-3030-A-M &


Sizer 210-CR-3000-B 210-PU-3030-B-M
M 1

C 22/11/2012 Updated TSU comments CML


B 06/09/2012 Updated TSU comments CML
D 02/07/2013 Updated TSU comments CML
REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: 210-PU-3030-A-M & 210-PU-3030-B-M QUANTITY: 2 MR


2 General specification 9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Leroy Somer
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Lubrication Pump
13 Maxi shaft power / Shaft power at operating point 0.37 kW 0.3 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 0.37 kW N°: 4
21 Voltage/Frequency/Phases 690 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S1
23 Mounting (IM1001,3001,3011,1011,...) IMV18
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel Cage FLSC 80 L
42 Winding Connection (star, delta)/Nb terminals brought out STAR N°: 6
43 Full Load Speed 1415 rpm
44 Rated Current / No load current / Locked Rotor Current 0.6 A A 4.9 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: 7 s Hot: 5s
47 Thermal Time Constant Cooling: 45 min Heating: 20 min
48 Efficiency 4/4 69.40% 3/4 67.40% 2/4 66.40%
49 Power Factor 4/4 0.69 3/4 0.58 2/4 0.55
50 Locked Rotor Power Factor 0.76
51 Full load Torque 2.5 N.m
52 Locked/Pull Up/Breakdown Torque L 2.10% PU 1.60% BD 2.30%
53 Rotor Motor Inertia (WR2) 0.0013 kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: 6204 ZZ C3 NDE: 6203 ZZ C3
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors N/A °C see Note 1 N/A °C see Note 1
59
60 Ground lug size M5
61 Motor Weight 15 kg
62 Certifying authority / certificate Nr
63
64 Note 1 - Leroy Somers have confirmed that these are resistant measurement probes which are wired to a an external measuring
instrument so there is no tripping temperature
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev B
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _ MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

_______________________ Primary Sizer 210-CR-3000-A & 210-ZM-3090 A &


210-CR-3000-B 210-ZM-3090 B
M 1&2

C 22/11/2012 Updated TSU comments CML


B 06/09/2012 Updated TSU comments CML
A 28/10/2011 original issue JWW
REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: Wheel Carriage Motors QUANTITY: 4 MR


2 General specification 9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Leroy Somer
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Wheel Carriage
13 Maxi shaft power / Shaft power at operating point 1.1 kW 1.0 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 1.1 kW N°: 4
21 Voltage/Frequency/Phases 690 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S1
23 Mounting (IM1001,3001,3011,1011,...) IMB5 (IM3001)
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel Cage FLSC 90 L
42 Winding Connection (star, delta)/Nb terminals brought out STAR N°: 6
43 Full Load Speed 1455 rpm
44 Rated Current / No load current / Locked Rotor Current 1.5 A A 7.0 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: 7 s Hot: 5s
47 Thermal Time Constant Cooling: 55 min Heating: 25 min
48 Efficiency 4/4 85.00% 3/4 82.60% 2/4 81.30%
49 Power Factor 4/4 0.72 3/4 0.6 2/4 0.56
50 Locked Rotor Power Factor 0.74
51 Full load Torque 7.2 N.m
52 Locked/Pull Up/Breakdown Torque L 2.70% PU 1.40% BD 3.10%
53 Rotor Motor Inertia (WR2) 0.0032 kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: 6205 ZZ C3 NDE: 6204 ZZ C3
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors N/A °C see Note 1 N/A °C see Note 1
59
60 Ground lug size M5
61 Motor Weight 21 kg
62 Certifying authority / certificate Nr
63
64 Note 1 - Leroy Somers have confirmed that these are resistant measurement probes which are wired to a an external measuring
instrument so there is no tripping temperature
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev F
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _______________________________
MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 2

F 01/04/2014 Updated Motor Details & TSU comments RE


REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: Jib Crane Hoist Motors QUANTITY: 2 MR


2 General specification:9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Misia
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Crane Hoist
13 Maxi shaft power / Shaft power at operating point 2.5 kW 2.2 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up 3000 kg Down 3000 kg
16 Driven Machine Inertia (WR2) - kg.m2
17 Brake torque curve / Required starting brake torque - N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 2.5kW, N°: 4
21 Voltage/Frequency/Phases 400 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S4
23 Mounting (IM1001,3001,3011,1011,...) IMB3
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel 100
42 Winding Connection (star, delta)/Nb terminals brought out DELTA N°: 6
43 Full Load Speed 1430 rpm
44 Rated Current / No load current / Locked Rotor Current 6 A 5.9 A 6 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: s Hot: s
47 Thermal Time Constant Cooling: min Heating: min
48 Efficiency 4/4 72.10% 3/4 % 2/4 %
49 Power Factor 4/4 0.78 3/4 2/4
50 Locked Rotor Power Factor -
51 Full load Torque 16.7 N.m
52 Locked/Pull Up/Breakdown Torque L 160.00% PU 220.00% BD 220.00%
53 Rotor Motor Inertia (WR2) kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: NDE:
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors °C °C
59
60 Ground lug size
61 Motor Weight 25kg
62 Certifying authority / certificate Nr
63
64
65
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev F
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _______________________________
MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 1

F 01/04/2014 Updated Motor Details & TSU comments RE


REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: Jib Crane Travel Motors QUANTITY: 2 MR


2 General specification:9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Misia
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Crane Travel
13 Maxi shaft power / Shaft power at operating point 0.18 kW 0.18 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque - N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 0.18 kW N°: 4
21 Voltage/Frequency/Phases 400 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S4
23 Mounting (IM1001,3001,3011,1011,...) IMB5
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel 71
42 Winding Connection (star, delta)/Nb terminals brought out DELTA N°: 6
43 Full Load Speed 1340 rpm
44 Rated Current / No load current / Locked Rotor Current 0.58 A 0.5 A 4 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: s Hot: s
47 Thermal Time Constant Cooling: min Heating: min
48 Efficiency 4/4 56.00% 3/4 % 2/4 %
49 Power Factor 4/4 0.66 3/4 2/4
50 Locked Rotor Power Factor
51 Full load Torque 1.2 N.m
52 Locked/Pull Up/Breakdown Torque L 150.00% PU 160.00% BD 170.00%
53 Rotor Motor Inertia (WR2) kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: NDE:
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors °C °C
59
60 Ground lug size
61 Motor Weight 5.6kg
62 Certifying authority / certificate Nr
63
64
65
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev F
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _______________________________
MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 3

F 01/04/2014 Updated Motor Details & TSU comments RE


REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: Jib Crane Slew Motors QUANTITY: 2 MR


2 General specification:9806J-0440-JSS-1691-001 Standards, codes: IEC 60034
3 Supplier: MMD Manufacturer: TEC
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Crane Slew
13 Maxi shaft power / Shaft power at operating point 0.75 kW 0.7 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque - N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 0.75 kW N°: 4
21 Voltage/Frequency/Phases 400 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S1
23 Mounting (IM1001,3001,3011,1011,...) IMB3
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel 80
42 Winding Connection (star, delta)/Nb terminals brought out STAR N°: 6
43 Full Load Speed 1380 rpm
44 Rated Current / No load current / Locked Rotor Current 1.93 A 1.5 A 5.5 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: s Hot: s
47 Thermal Time Constant Cooling: min Heating: min
48 Efficiency 4/4 72.10% 3/4 % 2/4 %
49 Power Factor 4/4 0.78 3/4 2/4
50 Locked Rotor Power Factor -
51 Full load Torque 5.2 N.m
52 Locked/Pull Up/Breakdown Torque L 220.00% PU 160.00% BD 240.00%
53 Rotor Motor Inertia (WR2) kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: 6204ZZ NDE: 6204ZZ
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors °C °C
59
60 Ground lug size
61 Motor Weight 11.9kg
62 Certifying authority / certificate Nr
63
64
65
DATA SHEET LOW VOLTAGE INDUCTION MOTOR
PROJECT : Document No A4102 Rev F
CLIENT: Sec Ref 9806J-0210-Sp-4314-00111
MECHANICAL SUPPLIER: _______________________________
MMD Mineral Sizing (Europe ) Ltd MOTOR ITEM
Contract No 33267 EQUIPMENT TAG NUMBER CONSUMER TYPE SERIAL N°

QUIPMENT: _________________________________________
Jib Crane 210-CN-1030 & 210-CN-1030
210-CN-1040 210-CN-1040
M 4

B 01/04/2014 Updated Motor Details & TSU comments RE


REV DATE STATUS WRITTEN CHECKED APPROVED

1 ITEM: Jib Crane Travel Motors QUANTITY: 2 MR


2 General specification:9806J-0440-JSS-1691-001 Standards, codes: IEC
3 Supplier: MMD Manufacturer: Misia
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type: Dusty and Corrosive
TO BE COMPLETED BY PURCHASER & BY DRIVEN MACHINE SUPPLIER

7 Ambient Design Temperature Max: 47 °C Min: 5°C


8 Altitude (if > 1000m)/Relative Humidity a.s.l.: <1000 m 70%
9 Area Classification Tropic-Proofed
10 Hazardous area (Zone)/ Gas Group/Temperature According to package requirements
11 DRIVEN MACHINE DATA
12 Manufacturer/Machine Type (fan, pump, compressor,...) Crane Travel
13 Maxi shaft power / Shaft power at operating point 0.18kW 0.18 kW
14 Coupling type / To be designed for restarting Yes No
15 Thrust (vertical) Up/Down Up kg Down kg
16 Driven Machine Inertia (WR2) N/A kg.m2
17 Brake torque curve / Required starting brake torque - N.m
18
19 MOTOR GENERAL CHARACTERISTICS
20 Rated power/ Poles number 0.18 kW N°: 4
21 Voltage/Frequency/Phases 400 V 50 Hz N°: 3
22 Service condition (S1,S2,...) S4
23 Mounting (IM1001,3001,3011,1011,...) IMB5
24 Protection degree: Enclosure / terminal box IP: 55 IP: 55
25 Protection Ex(n), Ex(d), Ex(e): Motor / terminal box
26 Gas group (IIB,...) / Temperature class (T3,...)
27 Enclosure cooling (fan cooled, air to air, air to water,...) Fan Cooled
28 Starting Method (loaded, unloaded / DOL, soft start,VSD,...) Loaded DOL Soft start VSD
29 Starting voltage (full, reduced x%) / Max. voltage drop at starting 15 %
30 Nb of consecutive starts within 1 hour Cold 3 Hot 2
31 Min.Insulation Class (B,F,...)/Max Temperature Rise F B
32 Direction of Rotation (looking at motor coupling) CW CCW Bidirectionnal
33 Position of Main / Auxiliary terminal box Main TOP Auxiliary TOP
34 Cable Type, Size and Overall Diameter on Main terminal box Type : XLPE Arm Size(mm²) Diam. mm
35 Cable Type, Size and Overall Diameter on Aux terminal box Type : XLPE Arm Size(mm²) Diam. mm
36 Terminal boxes provided with cable glands Yes Metallic No
37 Painting (Mfr standard,... / color) Manufacturer Standard
38 Noise Level at 1 m <85 dB(A)
39
40 MOTOR MANUFACTURER'S DATA
41 Manufacturer type / Frame Size / - Squirrel 71
42 Winding Connection (star, delta)/Nb terminals brought out DELTA N°: 6
43 Full Load Speed 1340 rpm
44 Rated Current / No load current / Locked Rotor Current 0.58 A 0.5 A 4 Ist / In
TO BE COMPLETED BY MANUFACTURER

45 Starting Time (% of Voltage) at full load 100%: s 80%: s


46 Allowable Locked Rotor withstand Time Cold: s Hot: s
47 Thermal Time Constant Cooling: min Heating: min
48 Efficiency 4/4 56.00% 3/4 % 2/4 %
49 Power Factor 4/4 0.66 3/4 2/4
50 Locked Rotor Power Factor
51 Full load Torque 1.2 N.m
52 Locked/Pull Up/Breakdown Torque L 150.00% PU 160.00% BD 170.00%
53 Rotor Motor Inertia (WR2) kg.m2
54 Bearing Type (Drive End/Non Drive End) DE: NDE:
55 Lubrication Type/Interval N/A hours
56 Windings Temperature Sensors PT100 Yes No 1 set of 3 2 sets of 3
57 Alarm Tripping
58 Temperature setting of winding sensors °C °C
59
60 Ground lug size
61 Motor Weight 5.6kg
62 Certifying authority / certificate Nr
63
64
65

You might also like