OWNER

OWNER’S ENGINEER

SubC Power Facility

EPC CONTRACTOR

DESIGNER

PROJECT

AL DUR II IWPP

2 02/03/2020 UPDATED AS PER HAYA COMMENTS RCC DLA ELB

1 27/01/2020 UPDATED AS PER HAYA COMMENTS RCC DLA ELB
0 16/05/2019 First issue for approval RCC DLA ELB
A 30/04/2019 First issue RCC DLA ELB
APPROVE
REV DATE DESCRIPTION DONE CHECKED D

FOR INFORMATION DOCUMENT OWNER EPC CONT. DATE

STATUS

FOR APPROVAL
VALID FOR PURCHASE
FOR CONSTRUCTION
AS BUILT

DOCUMENT NUMBER DOCUMENT NAME

AD2-C1-00-GA_-PSD-IDM- SEA WATER INTAKE SYSTEM DESCRIPTION

00673
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

CONTENTS

1. AIM ................................................................................................................. 3
2. GENERAL DESCRIPTION ............................................................................. 4
2.1. MAIN FUNCTIONS ..................................................................................... 4
2.2. DESCRIPTION ........................................................................................... 4
2.3. MAIN EQUIPMENT .................................................................................... 9
3. INTERFACES ............................................................................................... 12
3.1. GENERAL ................................................................................................ 12
3.2. SUPPORT SYSTEMS .............................................................................. 12
3.3. DEPENDENT SYSTEMS ......................................................................... 12
4. OPERATION CONCEPT .............................................................................. 13
4.1. NORMAL OPERATION ............................................................................ 13
4.2. START-UP ............................................................................................... 14
4.3. SHUTDOWN ............................................................................................ 16
5. INSTRUMENTATION AND CONTROL ........................................................ 17
5.1. INSTRUMENTATION ............................................................................... 17
5.2. CONTROL ................................................................................................ 17
6. REFERENCE DOCUMENTS ........................................................................ 37
7. ANNEXES .................................................................................................... 39
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

1. AIM

The aim of this document is to provide a description of the Sea water intake System

for Al Dur II IWPP project, to be erected by SEPCOIII for Haya Power &

Desalination Company B.S.C. in Bahrein.

The document defines the purpose, characteristics, control and protection

philosophy for the above-mentioned system.

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

2. GENERAL DESCRIPTION

2.1. MAIN FUNCTIONS

The main function of the Sea water intake System is to provide water for below

needs:

A. Power Plant

 Remove the heat rejected from the Closed Cooling Water System (CCWS) thru

the corresponding plate heat exchangers (PHX), using this water (partially or

totally) to cover the Cooling Towers (CT) make-up needs.

 Travelling band screen cleaning

 Chlorination plant

B. Desalination facilities

The sea water intake for the desalination plant is placed besides the seawater

intake for the power plant, and out of the scope of this document as it’s being

designed by the corresponding contractor.

2.2. DESCRIPTION

2.2.1. General

The system is composed by the following parts/equipment:

 2 offshore raw seawater intake with stop gates (existing from phase I)

 2 x 100% channels common for all power plant pumps intake (existing from

phase I)

 2 stop gates for the inlet side of the channels (one for each channel - existing

from phase I)
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

 2 x 100% bar screens with mechanical rakes for debris removal (one for each

channel)

 2 x 100% motorized travelling band mesh screens for debris removal (one for

each channel), with two 2x100% seawater intake wet pit pumps for screening

equipment cleaning, referred to from hereinafter as “SP seawater pumps”

 2 stop gates for the outlet (one for each channel)

 Four 4x33% seawater intake wet pit pumps for the Power Blocks (CCWS and

CT make-up) referred to from hereinafter as “PB seawater pumps”, with a

common minimum flow recirculation line and control valve

 4 stop gates (1 per PB seawater pumps)

 Two 2x100% self-cleaning filters at PB seawater pumps common discharge

header

 Two 2x100% seawater intake wet pit pumps for the chlorination plant, referred

to from hereinafter as “CP seawater pumps”

 One common stop gate for CP seawater pumps and SC seawater pumps.

 Discharge line to seawater outfall that collects the blowdown of both CTs and

the seawater coming from CTs make-up bypass line.

 Shock and continuous dosing system in seawater intake pits

 All associated accessories such as pipework, ON/OFF valves, a bypass line to

CTs with a control valve to convey the seawater for CCWS not needed for CTs

makeup, a recirculation line at pumps for CCWS / CT make-up discharge,

instrumentation and controls

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

2.2.2. PB seawater pumps (00PAS11/12/13/14AP001)

The system includes four 4x33% seawater vertical wet pit pumps. These pumps

discharge water into a common header, which supplies cooling water for CCWS

PHXs and CT make-up.

For the number of pumps in operation in each scenario, see ch. 5.2.3 and the

Annex 1, where a table is included showing it.

Each pump outlet is provided with two pressure transmitters, one pressure

indicator, one check valve and one isolation valve (ON-OFF motorized) and

trifunctional vents.

The four pumps discharge into a common header fitted with two pressure

transmitters and a recirculation line that conveys seawater back to the intake pit by

means of a control valve (motorized – modulating type) (00PAR20AA101).

 Flow: 2060 m3/h (each)

 TDH: 53.5 m (each)

2.2.3. Seawater self-cleaning filters (00PAR21/22AT001)

Downstream the minimum flow recirculation line, there are two (2x100%) self-

cleaning filters, along with the corresponding differential pressure transmitters and

inlet – outlet isolation valves (ON-OFF motorized) (00PAR21/22AA101/102).

These filters are fitted with an automatic drain valve (00PAR21/22AA103) to

remove the dirt from the system during the cleaning process, this stream is

discharged into an existing trash container from Al-Dur phase I.

 Mesh size:1500-micron absolute filter

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SEA WATER INTAKE SYSTEM
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DESCRIPTION

2.2.4. Seawater common header and distribution system

In the common header, downstream the self-cleaning filters, there are two

flowmeters to measure the flow conveyed up to the CTs basin filling line with the

corresponding isolation valve (ON-OFF motorized) (00PAR55AA101) and CCWS

PHXs (3x50%) (00PGD11/12/13AC001); before the split to each CCWS PHX unit

there is one pressure transmitter and one temperature transmitter; then the header

is split in three branches, on for each CCWS PHX unit (3x50%). Each CCWS PHX

unit is provided, in the cold side, with one isolation valve (manual) and one

pressure indicator at the inlet, one differential pressure transmitter, and one

pressure relief valve, one temperature transmitter, one temperature indicator and

one isolation valve (ON-OFF motorized) at the outlet (00PAR31/32/33AA101). For

other details see doc AD2-C1-00-PG_-PSD-IDM-00763 CCW System description.

CCWS PHXs outlets are merged in a common header, and from this common

header three lines convey seawater: one line to power block 1 CT make-up with

one control valve (motorized – modulating type) (10PAR40AA101) and one

flowmeter (connected to power block 1 CT return line), one to power block 2 make-

up with one control valve (motorized – modulating type) (20PAR40AA101) and one

flowmeter (connected to power block 2 CT return line), one to bypass the CTs with

one control valve (motorized – modulating type) (00PAR50AA101) to convey

seawater directly to the CT blowdown line where the CTs blowdown control valves

are placed (10/20PSB10AA101).

Trifunctional valves are foreseen throughout this system to allow the filling,

emptying and to tackle transient events (e.g. PB pumps trip).

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

Below is shown a simplified diagram for a better understanding:

CTs make-up and blowdown control valves are mentioned in this document, but

the detailed description of these items will be included in document AD2-C1-00-

PA-PSD-IDM-00733 Circulating Water System. System Description.

2.2.5. Direct discharge line to seawater outfall

The CTs blowdown is based on gravity flow from CTs basins to the existing

seawater outfall with one control valve for each (motorized - modulating type) CT

basin (10/20PSB10AA101) to modulate the blowdown. On the other hand, the CTs

bypass line conveys water directly to the discharge line to seawater outfall

(downstream CTs blowdown valves) when the CTs are not available (e.g. power

blocks on open cycle mode), or if being on duty, the CTs make-up needs are much

lower than CCWS cooling needs (see doc. AD2-C1-00-GA_-PCR-IDM-00672

Seawater intake system Design Calculation Note). A manual valve is foreseen

before the interface point with SIDEM’s discharge to the existing water outfall.
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

2.2.6. Seawater screening system

This system is a packaged supply.

For further details see the corresponding vendor’s documentation.

 Flow:6180 m3/h (each channel – total: 2)

 Water speed ≤ 0.6 m/s

 Filtration degree ≤ 5 mm

2.2.7. Seawater sampling system

A sample point is foreseen to check the water quality for chlorine dosing, this point

is placed in the single header to CCWS PHX. Sampling system is a packaged

supply.

For further details see the corresponding vendor’s documentation

2.2.8. Seawater intake dosing – Electro-chlorination plant

These items are part of a packaged supply of the new chlorination facility. For

further details see the corresponding vendor’s documentation.

 Chlorine production capacity: 27 kg/h (each train – total 2)

 Sodium hypochlorite tanks: 80 m3 (each – total 2)

 Pumps

o PB Continuous/shock dosing: 33 m3/h (each – total 2)

o DP shock dosing: 270 m3/h (each – total 2)

2.3. MAIN EQUIPMENT

2.3.1. PB seawater pumps

KKS: 00PAS11/12/13/14AP001
Type of equipment: pump
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

Maintenance: if needed, during the plant normal operation

Control function: Provides more / less flow to the system by starting and stopping
the third pump based on the number of pumps that are on duty in the CCW
system.
Reference drawings:
- AD2-C1-00-GAF-MDW-FLS-03009 Pump GA drawing
- AD2-C1-00-GAF-MDS-FLS-03015 Pump datasheet
- AD2-C1-00-GAF-MDW-FLS-03011 P&ID

2.3.2. Seawater self-cleaning filters

KKS: 00PAR21/22AT001
Type of equipment: self-cleaning filter with motorized scraper blades
Maintenance: if needed, during the plant normal operation
Control function: based on the differential pressure across the filter, the equipment
PLC starts the self-cleaning process with the unit on duty.
Reference drawings:
- AD2-C1-00-PAR-MDW-SDF-03001 GA drawing
- AD2-C1-00-PAR-MDS-SDF-03003 Datasheet

2.3.3. Seawater screening system

KKS: N/A
Type of equipment: packaged supply
Maintenance: if needed, during the plant normal operation
Control function: yes, the screening mesh panels are normally in rotation and are
washed periodically (by means of a dedicated pumping station) when obstructed
by debris.
Reference drawings:
- AD2-C3-00-Y-MGP-SEPM-03000 Travelling band screen assembly
- AD2-C3-00-Y-MGP-SEPM-03001 Bar screen and raking beam assembly
- AD2-C3-00-Y-MGP-SEPM-03005 Channel stop gate assembly
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

- AD2-C3-00-Y-MGP-SEPM-03007 Pit stop gate assembly

- AD2-C1-00-PAA-MDW-SYD-04000 P&ID

2.3.4. Seawater intake dosing – Electro-chlorination plant

KKS: N/A
Type of equipment: packaged supply
Maintenance: if needed, during the plant normal operation

Control function: yes, the electro-chlorination plant produces and stores chlorine,
dosing it periodically at an appropriate rate to keep under control the biological
fouling
Reference drawings:
- AD2-C1-00-PBN-MDW-QSR-00501 GA drawing

- AD2-C1-00-PBN-MDS-QSR-00500 Datasheet

- AD2-C1-00-PBN-MDW-QSR-00500 P&ID
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

3. INTERFACES

3.1. GENERAL

The interfaces of the Sea water intake System with other systems or related

equipment are described below. The interfaces are classified according to those

which are necessary for the operation of the system (support systems) or according

to those that are provided by the system and are necessary in other to allow other

systems to carry out their functions (dependent systems).

3.2. SUPPORT SYSTEMS

Mechanical systems

o Chlorination facility

o Existing seawater outfall system

o Plant drains system, for collection of drains of the system

Electrical systems

o Medium voltage system, for operation of the pumps

o Low voltage system, for operation motorized valves

Control systems

o Distributed Control System (DCS)

3.3. DEPENDENT SYSTEMS

Mechanical systems

o CCW System

o Circulating water System

o Chlorination facility
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

4. OPERATION CONCEPT

The seawater intake system is common for the entire plant and is required in all

operation modes, so it’s considered a critical system and must be always in operation.

4.1. NORMAL OPERATION

In normal operation the status of the main equipment and components will be as

follows:

 The seawater intake screening equipment will be on duty, with both

channels in open position (stop gates removed), and the travelling band
screen with the mesh panels in rotation to remove the dirt. As channels
are designed for a 100% capacity each one, power plant can operate with
just one channel on duty.

 All pump bays will be in open position (stop gates removed).

 The electro-chlorination plant will be on-duty, dosing at the appropriate

rate.

 PB seawater pumps. Three/two pumps will be on duty, depending on the

number of CCWS pumps running, the other one/ones will be isolated
(spare).

o System starts with two pumps on duty as the CCW starts with one
pump on duty, in case the second pump of the CCWS is started,
the third pump of seawater intake system is also started.

o Being with three pumps on duty in the seawater intake system, in

case the second pump of the CCWS is stopped, the third pump of
the seawater intake is also commanded to stop.
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

For pumps on duty the outlet isolation motorized valve will be in open
position, and in closed position for shut-down pumps

 The recirculation control valve will be controlling the pressure at the

supply common header to consumers according to the specified SP.

 The isolation valve for the CT basin filling will be in closed position.

 One self-cleaning filter will be on duty, with the other one isolated (spare).
The corresponding automatic drain valves will be in closed position,
opening if requested by the equipment PLC (self-cleaning process) based
on the differential pressure transmitter measurement.

 CCWS PHXs. Two PHXs will be on duty with the corresponding motorized
valves at the outlet in open position, with the other one isolated (spare).
Manual valves at the inlet will be in open position in the three units in both,
the cold side and hot side.

 The CT bypass control valve will be controlling the flow in the supply
common header to consumers according to the specified SP.

 The CT make-up control valves will be controlling the corresponding CT

basin levels according to the specified SP.

 The CT blowdown control valves will be controlling the corresponding

circulating water system conductivity according to the specified SP.

4.2. START-UP

For the start-up of this system, the following conditions are required:

 Electrical and control systems are operating/available

 Piping distribution system is full of water and air is properly vented from
all high points, with all motorized valves in closed position
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

 The seawater intake screening package already started and on duty as

per vendor’s procedure.

 The electro-chlorination plant package already started and on duty as per

vendor’s procedure

 All pump bays will be in open position (stop gates removed)

Start-up of this system is done automatically and is summarized in the following

events:

 Two PHXs will be on duty with the corresponding motorized valves at the
outlet in open position, the other one isolated (spare). Manual valves at
the inlet in open position for the three units in both

 One self-cleaning filter will be on duty, with the other one isolated (spare).
The corresponding automatic drain valves control loop is put in auto.

 PB pumps discharge valves are in closed position

 CT bypass, make-up and filling line valves are in closed position.

 Minimum recirculation control loop is put in auto.

 One PB pump is started and the corresponding discharge motorized valve

is commanded to open.

 Once the first pump is on duty, the second pump is started, and the
corresponding discharge motorized valve is commanded to open.

 CT bypass and make-up valves control loops are put in auto.

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

4.3. SHUTDOWN

The shutdown of this system should be done only after all systems are shutdown
as this system provides cooling water to the CCWS of the whole plant, and make-
up water to circulating water system of both power blocks.

The shutdown of the system is done automatically and is summarized in the

following events:

 All consumers are stopped, meaning no cooling is required in the CCWS

and no make-up is required in the circulating water system of both power
blocks.

 CT make-up valves in commanded to close, if not yet

 CT bypass valve commanded to close

 Minimum recirculation control loop is kept in auto, so all water being

pumped is recirculated to the pumps’ intake

 PB pumps running are stopped one by one.

 All control and on-off valves are positioned in initial/default position

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

5. INSTRUMENTATION AND CONTROL

5.1. INSTRUMENTATION

Instruments are represented on the following diagram:

 AD2-C1-00-GA_-PDW-IDM-00671 Seawater intake system P&ID

5.2. CONTROL

In this section, descriptive narrative is provided for the control and protection of the

system. For details on the logics of this system refer to the following document:

 AD2-C1-00-GA_-IDW-IDM-06758 Sea Water Intake System. Logic Diagrams.

The table below summarizes the actuators of this system:

KKS Service Type Notes

PB Seawater Constant speed
00PAS11AP001 -
intake pump 1 Pump
PB Seawater Constant speed
00PAS12AP001 -
intake pump 2 Pump
PB Seawater Constant speed
00PAS13AP001 -
intake pump 3 Pump
PB Seawater Constant speed
00PAS14AP001 -
intake pump 4 Pump
PB Seawater
ON-OFF valve
00PAR11AA101 intake pump 1 -
(motorized)
outlet valve
PB Seawater
ON-OFF valve
00PAR12AA101 intake pump 2 -
(motorized)
outlet valve
PB Seawater
ON-OFF valve
00PAR13AA101 intake pump 3 -
(motorized)
outlet valve
PB Seawater
ON-OFF valve
00PAR14AA101 intake pump 4 -
(motorized)
outlet valve
PB Seawater Modulating valve
00PAR20AA101 -
intake pumps (motorized)
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

KKS Service Type Notes

minimum
recirculation control
valve
Self-cleaning filter ON-OFF valve
00PAR21AA101 -
1 inlet valve (motorized)
Self-cleaning filter ON-OFF valve
00PAR22AA101 -
2 inlet valve (motorized)
Self-cleaning filter ON-OFF valve
00PAR21AA102 -
1 outlet valve (motorized)
Self-cleaning filter ON-OFF valve
00PAR22AA102 -
2 outlet valve (motorized)
Self-cleaning filter
- Package supply -
1
Filter with
00PAR21AT001 Filter motorized scraper -
blades
Automatic drain ON-OFF valve
00PAR21AA103 -
valve (motorized)
Self-cleaning filter
- Package supply -
2
Filter with
00PAR22AT001 Filter motorized scraper -
blades
Automatic drain ON-OFF valve
00PAR22AA103 -
valve (motorized)
Seawater
- Package supply -
screening facilities
Electro-chlorination
- Package supply -
plant
See doc. AD2-
CCWS 1 outlet ON-OFF valve C1-00-PG_-
00PAR31AA101
valve (cold side) (motorized) PSD-IDM-
00763
See doc. AD2-
CCWS 2 outlet ON-OFF valve C1-00-PG_-
00PAR32AA101
valve (cold side) (motorized) PSD-IDM-
00763
See doc. AD2-
CCWS 2 outlet ON-OFF valve C1-00-PG_-
00PAR33AA101
valve (cold side) (motorized) PSD-IDM-
00763
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

KKS Service Type Notes

Modulating valve
00PAR50AA101 CTs bypass valve -
(motorized)
See doc. AD2-
CT 1 make-up Modulating valve C1-00-PA-
10PAR40AA101
valve (motorized) PSD-IDM-
00733
See doc. AD2-
CT 2 make-up Modulating valve C1-00-PA-
20PAR40AA101
valve (motorized) PSD-IDM-
00733
Notes:
The travelling band screen cleaning system, chlorination plant and self-cleaning filters are
packaged supplies, so for further details see the corresponding vendor’s documentation.

5.2.1. Seawater Functional Group (00PAR01EE100)

Seawater functional group is in charge of managing the start/stop or open/close
of each individual device to respond to the measured parameters of the
Seawater system.

The actuators / drives included in this functional group are shown in the table of
paragraph ¡Error! No se encuentra el origen de la referencia.

Seawater Functional Group receives the AUTO order from the Automatic Plant
Sequencer.

The below table summarizes the logic for the Seawater Functional Group:

00PAR01EE100 Seawater Functional Group

Manual Reject N/A

Auto permitted Always permitted

On permitted Always permitted

Off permitted Always permitted

Auto Selection Seawater Group ON Command from Automatic

Plant Sequencer 00PAR01EE10: XA61)
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

Auto On command Seawater Group ON Command from Automatic

Plant Sequencer 00PAR01EE10: XA61, as
pulse) (for certain time delay)
Auto Off command N/A

Force On N/A

Force Off N/A

No Discrepancy All pump drives and actuators in AUTO

AND
4ACT Potable Service Water pumps manager
No Discrepancy (00PAS10EE200)

5.2.2. Seawater Pumps Pumps Manager (00PAS10EE200)

Seawater Pumps manager’s function is to manage the automatic change over
(ACO) between the Seawater Pumps, to select the lead / lag pump motor and
define the number of required pump motors to be in service following the
requirements of the system.

The below table summarizes the logic for the Seawater Pumps Manager (4ACT):

00PAS10EE200 Seawater Pumps Manager (00PAS10EE200)

Change Over Required N/A

4 Actuators Required Seawater Group ON Command

(00PAR01EE100:XA91)
AND
Seawater Pump Group 4 actuator required
(00PAS10EE200:XA74)
AND
[Seawater Pump 1 NOT OFF Force
(00PAS11AP001:XB56)
OR
Seawater Pump 2 NOT OFF Force
(00PAS12AP001:XB56)
OR
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAS10EE200 Seawater Pumps Manager (00PAS10EE200)

Seawater Pump 3 NOT OFF Force

(00PAS13AP001:XB56)
OR
Seawater Pump 4 NOT OFF Force
(00PAS14AP001:XB56)
OR
Seawater Group NOT OFF command
(00PAR01EE100:XA92)]

3 Actuators Required Seawater Group ON Command

(00PAR01EE100:XA91)
AND
Seawater Pump Group 3 actuator required
(00PAS10EE200:XA73)
AND
[Seawater Pump 1 NOT OFF Force
(00PAS11AP001:XB56)
OR
Seawater Pump 2 NOT OFF Force
(00PAS12AP001:XB56)
OR
Seawater Pump 3 NOT OFF Force
(00PAS13AP001:XB56)
OR
Seawater Pump 4 NOT OFF Force
(00PAS14AP001:XB56)
OR
Seawater Group NOT OFF command
(00PAR01EE100:XA92)]
2 Actuators Required Seawater Group ON Command
(00PAR01EE100:XA91)
AND
Seawater Pump Group 2 actuator required
(00PAS10EE200:XA72)
AND
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAS10EE200 Seawater Pumps Manager (00PAS10EE200)

[Seawater Pump 1 NOT OFF Force

(00PAS11AP001:XB56)
OR
Seawater Pump 2 NOT OFF Force
(00PAS12AP001:XB56)
OR
Seawater Pump 3 NOT OFF Force
(00PAS13AP001:XB56)
OR
Seawater Pump 4 NOT OFF Force
(00PAS14AP001:XB56)
OR
Seawater Group NOT OFF command
(00PAR01EE100:XA92)]
1 Actuators Required Seawater Group ON Command
(00PAR01EE100:XA91)
AND
Seawater Pump Group 1 actuator required
(00PAS10EE200:XA71)
AND
[Seawater Pump 1 NOT OFF Force
(00PAS11AP001:XB56)
OR
Seawater Pump 2 NOT OFF Force
(00PAS12AP001:XB56)
OR
Seawater Pump 3 NOT OFF Force
(00PAS13AP001:XB56)
OR
Seawater Pump 4 NOT OFF Force
(00PAS14AP001:XB56)
OR
Seawater Group NOT OFF command
(00PAR01EE100:XA92)]
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAS10EE200 Seawater Pumps Manager (00PAS10EE200)

0 Actuators Required [Seawater Pump 1 NOT OFF Force

(00PAS11AP001:XB56)
OR
Seawater Pump 2 NOT OFF Force
(00PAS12AP001:XB56)
OR
Seawater Pump 3 NOT OFF Force
(00PAS13AP001:XB56)
OR
Seawater Pump 4 OFF Force
(00PAS14AP001:XB56)
OR
Seawater Group OFF command
(00PAR01EE100:XA92)]

Fault Seawater Pump 1/2/3/4 NOT in AUTO

(00PAS11/12/13/14AP001:XB20)
OR
Seawater Pump 1/2/3/4 Discharge MOV NOT in
AUTO (00PAS11/12/13/14AA101:XB20)
OR
Seawater Pump 1/2/3/4 In Fault
(00PAS11/12/13/14AP001:XB64)
OR
Seawater Pump 1/2/3/4 Discharge MOV In Fault
(00PAS11/12/13/14AA101:XB64)
OR
Seawater Pump 1/2/3/4 NOT on permit
(00PAS11/12/13/14AP001:XB35)
OR
Seawater Pump 1/2/3/4 OFF force
(00PAS11/12/13/14AP001:XB56)
OR
Seawater Pump 1/2/3/4 OVR Trip
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAS10EE200 Seawater Pumps Manager (00PAS10EE200)

(00PAS11/12/13/14AP001:XB31)

ON Feedback Seawater Pump 1/2/3 Running

(00PAS11/12/13/14AA101:XB81)

5.2.3. PB seawater pumps (00PAS11/12/13/14AP001)

The system includes four 4x33% seawater vertical wet pit pumps. The number of

PB seawater pumps to be on duty is set as per the following criteria:

- When two out of three (3x50%) CCWS pumps are on duty, three out four (4x33

%) PB seawater pumps shall work simultaneously

- When one out of three (3x50%) CCWS pumps are on duty, two out of four

(4x33 %) PB seawater pumps shall work simultaneously

In both cases, there will be at least one pump in stand-by mode, ready to start in

case of main pump failure, maintenance, etc. For further details on CCWS see

document AD2-C1-00-PG_-PSD-IDM-00763 Closed Auxiliary Cooling Water

System Description.

Each pump is provided with one isolating valve (ON-OFF motorized)

(00PAR11/12/13/14AA101) with slow opening rate actuators, this type of valve allows

an automatic and smooth start-up, and an automatic changeover maneuver.

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAS11AP001
00PAS12AP001
Seawater Pumps 1/2/3/4
00PAS13AP001
00PAS14AP001
Manual reject N/A

Auto permitted Always Permitted

Auto selection Auto Sel. order from Seawater System functional Group
(00PAR10EE100: XA93)

On permitted Seawater Pump 1/2/3/4 reverse rotation detector NOT

activated (00PAS11/12/13/14CG301:XH12)
AND
Seawater Pump 1/2/3/4 mtr wdg temp U NOT high high
(00PAS11/12/13/14CT210:XH03)
AND
Seawater Pump 1/2/3/4 mtr wdg temp V NOT high high
(00PAS11/12/13/14CT211:XH03)
AND
Seawater Pump 1/2/3/4 mtr wdg temp W NOT high high
(00PAS11/12/13/14CT211:XH03)
AND
Seawater Pump 1/2/3/4 DE brg temp NOT high high
(00PAS11/12/13/14CT201:XH03)
AND
Seawater Pump 1/2/3/4 mtr NDE brg temp high high
(00PAS11/12/13/14CT203:XH03)
AND
Seawater Pump 1/2/3/4 pump thrust brg temp high high
(00PAS11/12/13/14CT209:XH03)
AND
Seawater Pump 1/2/3/4 Discharge MOV closed
(00PAR11/12/13/14AA103:XB62)
AND
Seawater Level NOT Low Low (00PAA10CL901:XH54)

Force OFF Seawater level Low Low Low

(00PAA10CP901:XH56)
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

OR
Seawater level Bad quality
(00PAA10CP901:XM26)]

Force ON N/A

Trip [ Seawater Pump 1/2/3/4 U wdg temp High High High

(00PAS11/12/13/14CT210:XH05)
OR
Seawater Pump 1/2/3/4 V wdg temp High High High
(00PAS11/12/13/14CT211:XH05)
OR
Seawater Pump 1/2/3/4 W wdg temp High High High
(00PAS11/12/13/14CT212:XH05)
OR
Seawater Pump 1/2/3/4 mtr DE brg temp High High High
(00PAS11/12/13/14CT201:XH05)
OR
Seawater Pump 1/2/3/4 mtr NDE brg temp High High High
(00PAS11/12/13/14CT203:XH05)
OR
Seawater Pump 1/2/3/4 pump thrust brg temp High High High
(00PAS11/12/13/14CT209:XH05)
OR
Seawater Pump 1/2/3/4 Discharge MOV closed
(00PAR11/12/13/14AA103:XB62/64/66)
OR
Seawater Pump 1/2/3/4 Discharge Pressure Low Low Low
(00PAR11/12/13/14CP901:XH56)
OR
Seawater Pump 1/2/3/4 Discharge Pressure Bad quality
(00PAR11/12/13/14CP901:XM26)]
AND
Seawater Pump 1/2/3/4 Running (After a certain time delay)
(00PAS11/12/13/14AP001:XB81)

Auto-ON Seawater Pump 1/2/3/4 ON command

(00PAS11EE201:XA61/63/65)
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

Auto-OFF Seawater Pump 1/2/3/4 OFF command

(00PAS11EE201:XA62/64/66)

5.2.4. Seawater pump discharge motorized valves (00PAR11/12/13/14AA101)

Seawater Pump discharge valves open when pump starts and close when pump
is stopped.

00PAR11/12/13/14AA101 Seawater Pump 1/2/3/4 Discharge MOV

Manual Reject N/A

Auto permitted Always Permitted

Open permitted Always Permitted

Close permitted Always Permitted

Auto Selection Auto Sel. order from Seawater System functional

Group (00PAR10EE100: XA93)

Auto Open command Seawater Group ON command

(00PAR01EE100:XA91)
AND
Seawater Pump1/2/3/4 Running
(00PAS11/12/13/14AP001:XB81)
AND
Seawater Pump1/2/3/4 Discharge Pressure NOT
Low (00PAR11/12/13/14CP901:XH52)

Auto Close command Seawater Group OFF command

(00PAR01EE100:XA92)
OR
Seawater Pump1/2/3/4 Stopped
(00PAS11/12/13/14AP001:XB82)

Force Open N/A

Force Close N/A

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

5.2.5. PB seawater pumps recirculation valve (00PAR20AA101)

Downstream the common discharge header, there is a recirculation line with a

control valve that keeps the pressure below the pumps minimum recirculation point

by means of a control valve (motorized – modulating type).

This valve is part of a control loop with the following characteristics:

 Process variable: pressure at the common header to consumers

(00PAR20CP001/002)

 Final control element: PB pumps recirculation valve 00PAR20AA101

 Set point: refer to the system settings given in annex 1

00PAR20AA101 Seawater Pumps Minimum Recirculation

MOV

Manual reject Seawater Pumps Discharge Pressure Bad

Quality (00PAR20CP901:XM26)

Auto permitted Always permitted

Modulate permitted [Either of the Pumps Running
(00PAS11/12/13/14AP001:XB81)
OR
Seawater Group ON Command
(00PAR01EE100:XA91)

Auto selection Auto Sel. order from Seawater System functional

Group (00PAR10EE100: XA93)

Remote setpoint SP(XXXX)

Process value Seawater Pumps Discharge Pressure

(00PAR20CP901:XQ01)

Force open N/A

Force Close N/A
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

5.2.6. CTs bypass valve (00PAR50AA101)

The direct discharge to seawater outfall is made by means of the control valve

placed in the CT bypass line. When the plant is operating in open cycle mode, or

CTs make-up needs are lower than the CCWS cooling needs, the CT bypass

control valve increases the flow conveyed as needed based on the flow

measurement of the flowmeters placed at PB seawater pumps discharge (common

header). In all cases, the flow to be running thru the common discharge header

shall be equal to the number of PB seawater pumps required to be on duty (see

previous chapter) by the normal operating flow of each one.

This valve is part of a control loop with the following characteristics:

 Process variable: flow at the common header to consumers

(00PAR30CF001/002)

 Final control element: CTs bypass valve 00PAR50AA101

 Set point: refer to the system settings given in annex 1

00PAR50AA101 Seawater to Water Outfall MOV

Manual reject Seawater Pumps Discharge Pressure Bad

Quality (00PAR20CP901:XM26)

Auto permitted Always permitted

Modulate permitted [Either of the Pumps Running

(00PAS11/12/13/14AP001:XB81)
OR
Seawater Group ON Command
(00PAR01EE100:XA91)

Auto selection Auto Sel. order from Seawater System

functional Group (00PAR10EE100: XA93)
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

Remote setpoint No. of Pump running selected

(00PAS11/12/13/14AP001:XB81)

Process value Seawater Pumps Discharge Flow

(00PAR30CF901:XQ01)

Force open Seawater Pumps Discharge Pressure High

High High
(00PAR20CP901:XH05)

Force Close N/A

5.2.7. Self-cleaning filters package

This is a package supply with its own controller. Between package local controller

and DCS there is a basic signal exchange to allow coordinated operation. This unit

removes dirt from the seawater before it reaches the plant consumers, when the

filtering elements reaches the clogged level set for the differential pressure

transmitter to command the cleaning process, motor drives the scraper blades to

remove the impurity attached on the inner surface of the filtering elements, opening

the automatic drain valve to remove that dirt form the filter and discharging it into

an existing trash collection point.

For further details see vendor’s documentation.

Seawater Self Cleaning Filter 1

00PAR20EE200
2 ACT (00PAR20EE200)

Change Over Required N/A

2 Actuators Required N/A

1 Actuators Required Always Required

0 Actuators Required N/A

Fault Seawater Self-cleaning filter 1/2 NOT ready to start

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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

(00PAR21/22GH001:XH84)
OR
Seawater Self-cleaning filter 1/2 General Alarm
(00PAR21/22GH001:XH48)
OR
Seawater Self-cleaning filter 1/2 DP High High
High (00PAR21/22GH001:XH05)
OR
Seawater Self-cleaning filter 1/2 inlet MOV NOT
Opened (00PAR21/22AA101:XB61)
AND
Seawater Self-cleaning filter 1/2 inlet MOV NOT in
Auto (00PAR21/22AA101:XB20)
OR
Seawater Self-cleaning filter 1/2 outlet MOV NOT
Opened (00PAR21/22AA102:XB61)
AND
Seawater Self-cleaning filter 1/2 outlet MOV NOT
in Auto (00PAR21/22AA102:XB20)

ON Feedback Seawater Self-cleaning filter 1/ 2 Inlet MOV

Opened (00PAR21/22AA101:XB61)
AND
Seawater Self-cleaning filter 1/ 2 Outlet MOV
Opened (00PAR21/22AA102:XB61)

5.2.8. Self-cleaning filters isolation valves 00PAR21/22AA101/102

There are 2x100% self-cleaning filters, each unit is provided with isolation valves

(ON-OFF motorized) at the inlet and outlet, to allow a remote changeover

maneuver, if needed.
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

00PAR21/22AA101 Seawater Self-cleaning filter 1/ 2 Inlet MOV

Manual Reject N/A

Auto permitted Always Permitted

Open permitted Always Permitted

Close permitted Seawater Self-cleaning filter 2/ 1 Inlet MOV

Opened (00PAR21/22AA101:XB61)
AND
Seawater Self-cleaning filter 2/ 1 Outlet MOV
Opened (00PAR21/22AA102:XB61)

Auto Selection Auto Sel. order from Seawater System functional

Group (00PAR10EE100: XA93)

Auto Open command 2ACT Seawater Self-cleaning filter 1/ 2 Open

Command
(00PAR20EE200:XA61/63)

Auto Close command 2ACT Seawater Self-cleaning filter 1/ 2 Close

Command
(00PAR20EE200:XA62/64)

Force Open N/A

Force Close N/A

Seawater Self-cleaning filter 1/ 2 Outlet

00PAR21/22AA102
MOV

Manual Reject N/A

Auto permitted Always Permitted

Open permitted Always Permitted

Close permitted Seawater Self-cleaning filter 2/ 1 Inlet MOV

Opened (00PAR21/22AA101:XB61)
AND
Seawater Self-cleaning filter 2/ 1 Outlet MOV
Opened (00PAR21/22AA102:XB61)
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

Auto Selection Auto Sel. order from Seawater System

functional Group (00PAR10EE100: XA93)

Auto Open command 2ACT Seawater Self-cleaning filter 1/ 2 Open

Command
(00PAR20EE200:XA61/63)

Auto Close command 2ACT Seawater Self-cleaning filter 1/ 2 Close

Command
(00PAR20EE200:XA62/64)

Force Open N/A

5.2.9. Seawater screening facilities package

This is a package supply with its own controller. Between package local controller

and DCS there is a basic signal exchange to allow coordinated operation. This unit

is composed of two identical channels (2x100%) and removes all type of debris

and marine biomass (e.g. jelly fish) before the seawater reaches the PB pumps

intake. The first stage is a bar screen with a racking beam for filtering/separation

of heavy and big size solid materials, an automatic cleaning mechanism removes

the solids into a tray. The second stage is a travelling band screen for a fine

screening that protects the PB pumps, and discharges into a tray all marine

biomass removed from the system. A pumping station (2x100%) provides water

for an easy removal of all collected solids in the abovementioned trays, up to an

existing trash basket.

For further details see vendor’s documentation.

00PAA10GH001 Sea Water Band Screen System Group

Manual Reject N/A

Auto permitted Always permitted

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SEA WATER INTAKE SYSTEM
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DESCRIPTION

On permitted Always permitted

Off permitted Always permitted

Auto Selection Band Screen System Group ON Command from

Automatic Plant Sequencer (00PAA10EE100: XA61,
as pulse)
Auto On command Band Screen System Group ON Command from
Automatic Plant Sequencer (00GMA30EE100: XA61,
as pulse) (for certain time delay)
Auto Off command N/A

Force On N/A

Force Off N/A

No Discrepancy Bar Screen NOT fault (00PAA10GH01:XB29)

AND
Bar Screen NOT fault (00PAA10GH02:XB29)
AND
Washer System in remote mode
(00PAA10GH003:XB57)
AND
Washer Pump 1 NOT trip (00PAA21AP001:XB81)
AND
Washer Pump 2 NOT trip (00PAA22AP001:XB81)
AND
Band 4 NOT General alarm (00PAA10AT007:XB48)
AND
Band 4 in Remote mode (00PAA10AT007:XB57)
AND
Band 3 NOT General Alarm (00PAA10AT005:XB57)
AND
Band 3 in Remote mode (00PAA10AT005:XB57)
AND
Band 2 NOT General Alarm (00PAA10AT003:XB57)
AND
Band 2 in Remote mode (00PAA10AT003:XB57)
AND
Band 1 NOT General Alarm (00PAA10AT001:XB57)
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SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

AND
Band 1 in Remote mode (00PAA10AT001:XB57)

00PAA10AT001/3/5/7 Seawater Band Screen 1/2/3/4

Start Command [Band Different Level High High High

(00PAA10AT001/3/5/7:XG55)
OR
Band Different Level High High
(00PAA10AT001/3/5/7:XG55)]
AND
Band Screen System Start Command
(00PAA10GH001:XA91)

Or by a pushbutton from operator workstation

Stop Command No start command
Or by a pushbutton from operator workstation

5.2.10. Electro-chlorination plant package

This is a package supply with its own controller. Between package local controller

and DCS there is a basic signal exchange to allow coordinated operation. This

plant produces chlorine by means of two (2x100%) electro-chlorination devices

that are fed by a pumping station (2x100%), stores it in two tanks (2x100%), being

dosed in the common intake by means of continuous /chock dosing pumps

(2x100%) for the PB facilities, and shock dosing pumps (2x100%) for DP facilities.

The plant is fitted with a chemical cleaning system for the electrolyze units.

For further details see vendor’s documentation.

00PBN11EE100 Chlorination Plant System Functional Group

Manual Reject N/A

Auto permitted Always permitted

On permitted Always permitted

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SEA WATER INTAKE SYSTEM
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DESCRIPTION

Off permitted Always permitted

Auto Selection Chlorination Plant Group ON Command from

Automatic Plant Sequencer (00PBN11EE100: XA61)
Auto On command Chlorination Plant Group ON Command from
Automatic Plant Sequencer (00PBN11EE100: XA61,
as pulse) (for certain time delay)
Auto Off command N/A

Force On N/A

Force Off N/A

No Discrepancy Chlorination Plant System in remote mode

(00PBN11GH001:XA57)

00PBN11GH001 Chlorination Plant System

Start command [Chlorination Plant System Group ON Command

(00PBN11EE100:XA91)
AND
Chlorination Plant System Ready to Start
(00PBN11GH001:XB84)
Stop command Chlorination Plant System Group OFF Command
(00PBN11EE100:XA92)
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

6. REFERENCE DOCUMENTS

Main system documents

AD2-C1-00-GA_-PDW-IDM-00671 Seawater intake system P&ID

AD2-C1-00-GA_-PCR-IDM-00672 Seawater intake system Design Calculation Note

Other related documents

AD2-C1-00-PG_-PSD-IDM-00763 Closed Auxiliary Cooling Water System Description

TA-M-01-050-002/003 Seawater intake pump station GA

Control documents

AD2-C1-00-GA_-IDW-IDM-06758 Sea Water Intake System Logic Diagrams

AD2-C1-00-YDS-IDW-IDM-06740 Logic Control Diagrams Symbology
AD2-C1-00-YYD-ILS-IDM-06130 Alarms and Set Points List

Other related P&IDs

AD2-C1-00-PG_-PDW-IDM-00761 Closed Auxiliary Cooling Water System P&ID

AD2-C1-00-PA_-PDW-IDM-00731 Circulating Water System P&ID
AD2-C1-00-GMA-PDW-IDM-00791 Plant Drainage System P&ID

Electro-chlorination plant

AD2-C1-00-PBN-MDS-QSR-00500 Equipment’s datasheet

AD2-C1-00-PBN-MDW-QSR-00500 P&ID
AD2-C1-00-PBN-MDW-QSR-00501 GA drawing
AD2-C1-00-PBN-GMN-QSR-00004 System description
AD2-C1-00-PBN-MLS-QSR-06000 Instrument list
AD2-C1-00-PBN-ILS-QSR-06000 Set value & alarm list

Seawater screening facilities

AD2-C1-00-PAA-MDW-SYD-04000 P&ID
AD2-C3-00-Y-MGP-SEPM-03000 Travelling band screen assembly
AD2-C3-00-Y-MGP-SEPM-03001 Bar screen and raking beam assembly
AD2-C3-00-Y-MGP-SEPM-03005 Channel stop gate assembly
AD2-C3-00-Y-MGP-SEPM-03007 Pit stop gate assembly
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SEA WATER INTAKE SYSTEM
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DESCRIPTION

AD2-C1-00-PGB-MDS-SED-00004 Datasheet
AD2-C1-00-PAA-EGP-SYD-05011 Instrument list
AD2-C1-00-PAA-EDW-SYD-05014 DCS communicated signal list

Seawater self-cleaning filters

AD2-C1-00-PAR-MDW-SDF-03001 GA drawing
AD2-C1-00-PAR-MDS-SDF-03003 Datasheet
AD2-C1-00-PAR-ISD-SDF-06001 Functional description
AD2-C1-00-PAR-IDW-SDF-06002 Control logic diagram

PB seawater pumps

AD2-C1-00-GAF-MDW-FLS-03009 Pump GA drawing

AD2-C1-00-GAF-MDS-FLS-03015 Pump datasheet
AD2-C1-00-GAF-MDW-FLS-03011 P&ID

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 PROJECT DOCUMENT OWNER

AL DUR II IWPP
OWNER EPC CONTRACTOR DOCUMENT NUMBER DATE
02/03/2020
AD2-C1-00-GA_-PSD-IDM-00673
DOCUMENT NAME PAGE
39 / 39
SEA WATER INTAKE SYSTEM
Rev.: 2
DESCRIPTION

7. ANNEXES

 Annex 1 – Seawater intake system settings

 Annex 2 - Seawater intake system functional Diagram