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78 views14 pagesLARZEP Infomracion Bomba Hidraulica
Uploaded by
CEVegaOCopyright
© © All Rights Reserved
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/ 14
LARZEP
Lberd7 ead
OPERATING AND MAINTENANCE INSTRUCTIONS
HYDRAULIC ELECTRICAL PUMPS
HBM (Manual control)
HBE (Electrical control)
PartNr: HB M6 6 44
. Essential safety requirements.
Technical Characteristics.
Installation and start up.
Maintenance.
Problems, malfunctions and solutions
Spare parts
Warranty
Declaration of Conformity
APPENDIX 1 ~ General diagram,
APPENDIX 2 ~ Hydraulic diagram,
APPENDIX 3 — Electrical diagram.
LARZEP, S.A,
Avenida Urtiaga, 6
48269 Mallabla, Spain |
Tel. +34 943 171200 |
Fax. 434 943 174166
Escaneado con CamScanner 1. ESSENTIAL SAFETY REQUIREMENTS
1.1 GENERAL CONSIDERATIONS.
LARZEP hydraulic electrcal pumps have been specially designed and manufactured in accordance with our quality
Standards and the controls demanded by the ISO 8001 standard. Nevertheless, improper use may result in the death o
Serious injury ofthe user and third parties, as well as causing grave damage to the machine and related materials,
7 Mit of the above, itis important that the machine should only be used under perfect technical consitions and in accordance
nae considerations outined inthis manual. The operator should be aware ofthe risks inherent inthe use of high pressure
kau appliances, fair withthe working of the machine and capable of gving the relevant orders tothe personnel working
inthe area.
* Tee enachine is designed exclusively for the applications described in this manual. The manufacturer accepts
‘esponsibility for damage resulting from any other application or improper use,
1.2 ORGANISATIONAL PRINCIPLES
5 The operator should have access to the instructions at all times.
% AS icamlementary precaution, in addon tothe instuctions manual, the operator should be inetucted inthe use of the
‘machine and the rule
Hon far ceaulations covering this type of operation, such as those relating to accident prevention and
environmental protection, for example,
* Allpersannel working with the machine must use personal protection equipment:
@ Boots, @... © Goggles oO Gloves and 0 Protective clothing.
Wi the ai of evidng porn iy or material damage, he apeaey shoul cave patel tang inthe use of he
machine, nde ava of and app the noceeen nara
Each ie he machino i neal persona shoul ielow te insuctonsoutnd nth ‘tatu section of hi nuctone
manual
Never modty th equpment or add elements hat ate! its saely without he manuacue' express auhoraton
* fap and manenance operation, et shoud ny be creda by spocela ponent A a gna La
hydraulic oil and spare parts. i“ - 7
lace the feb hycrauichoses on argu ba, even hoy show no gs of war or damage
Maintenance operations shoud be card out on og basu acronis re ratte ened nts maa
> Onceyouhave ished using the machine, scones ean tondstoe hareraere sak
1.3 GENERAL SAFETY INSTRUCTIONS
y
infeed Seek re tine or one of the istalaton's elements is not workng propery, stop the operation in process
lmmediately, block the load and then correct the problem,
Before switching the machine on, make sure that no one is located in the danger zone,
‘Check that the machine and its accessories have not been damaged during transportation and installation
Use the equipment in a weight area.
ate catenal inthe installation should be securely installed and thoroughly stable, and the operator fully aware of ll the
movements to be carried out during the application,
vy
(EY) You should calculate a maximum use of 80% of the machine's nominal capacity
Bo not work under the load. I ths is absolutely unavoidable, first block the load mechanically
> Locate the load points in areas of maximum stably, and distbute the load uniformly
Do not expose equipment to intense heat sources, such as welding, for example,
Eliminate pressure and disconnect the machine before carrying out maintenance operations.
> Never, under any circumstances, exceed the machine's nominal capacity. Use indicators to monitor the operating pressure.
Gontrols should be used with your hands. Do not use tools or levers, etc for this purpose. When using tools (to regulate the:
‘extemal limiting valve, for example), make sure you select the correct one and do nat use excessive force
> Clean the machine atter use and store in a sale place where there is no risk of damage or dirt,
> Make sure that the plugs and accessories in general are kept perfectly clean, Dit plugs are dificut to connect and may result in
dirt entering the hydraulic circuit,
> Make sure that the flexible hydraulic hoses are not twisted or flattened by loads. .
> Make sure tha the remote pendant fs not activated and thatthe electro valve i ints standby or neutal poston (centre open,
‘When using manual valves, ensure that they are set to position ‘©’ (centre) belore initiating the operation.
> Never trust the load fo the pump valves alone, Use safety valves whan you wish to stabilise the cylinder pressure, and i
possible, block the load mechanical
Escaneado con CamScanner 2. TECHNICAL FEATURES
Part Ni
HB M6 6 44 ]
2.1 ELECTRIC PUMP WITH MANUAL VALVE
= Useful oil capacity: 50 iit. —_
= Oil flow at 700 bar: [3.28 Umin
= Oil flow at low pressure: 5,9 Umin |
= Motor: Electric
= Power: 5.5 kW ail
= Voltage: ‘400 V. 50/60 Hz. 3 ph. be: a
= Valve ways/Positions: ‘Manual _4/3 Double Acting Advance/Hold/Retract
= Options: : _
Remote pendant (for HBM)_|NO 4
External protective frame _|NO
Set of wheels NO _
Oil cooler NO
2.2 DESCRIPTION.
“The electrical pump consists ofthe following principal pats
Up to 12,5 litters, aluminium tank with of level and transport handte.
From 25 itters on, metal tank with oi level and transport handles
100 liters, metal tank with ol level and eye bot.
Up to 12.5 litters, aluminium lid, support forthe entire hydraulic iret
From 25 litters on, metal lid, support forthe entire hydraulic circuit
Electic motor with corresponding coupling,
Hydraulic piston pump with iter
Transportation plug and ventlaion plug (plastic bag), except from 100 liters tank models.
Pressure meter connection, except from 2,5 and 5 liters tank models.
Electrical cabinet or motor circuit breaker box.
Manual distributing valve or electro valve with 3/8" NPT outputs.
Remote pendant in HBE models.
Internal safety valve adjusted to 700 bar
‘Adjustable external pressure regulating valve: 0-700 bar.
3. INSTALLATION AND START UP
3.1 INSTALLATION
Read the instructions manuel thoroughly and apply the contents,
Fae ee that the machine has not been damaged during transportation and is both clean and complete
Position the machine is a stable, well protected area.
Use hoses that are long enough to make sure the operator is well away from the danger zone.
vyvvy
Gistrbutors, cylinders, etc.) are properly connected. Check without a load as indicated in the next poit
‘Sesontial to the proper, risk-tree functioning of the machine, and should therefore be carried out by qualified personnel only.
‘Connecting the hoses. Operation of the distibuting valve:
Two-position manual control. Single effect cylinder. Type: HEM _ _ 1 _.
‘0 The distributing valve has a single outlet for connection to the hose.
© When the lever is set to position 'P (towards the hose outlet), the cyl
‘Assemble the. complete installation making sure that all accessories (hoses, quick-plugs, valves, joints, pressure meters,
int. A good installation is
& Turning the lever to position ‘T' (opposite direction), causes the cylinder to return, thanks to the action of the spring
‘the weight ofthe load itself.
> Three-position manual control. Single effect cylinder. Type: HBM __ 2 _
3 LARZEP
——— SS
Escaneado con CamScanner © Connect the hose to outlet ‘A’ (plastic plug). Do not use the connection point marked with "S'. This point shou
remain plugged. EY
© When the lever is set to position ‘k’, the cylinder moves forward. When the lever is in position ‘Cit maintains the
loadin its current postion. And when the ever is set to 8, the cylinder retums, thanks to the action ofthe spring or
the weight ofthe load tel
Three-position manual contol, Double effect cylinder. Type: HBM__ 4
© Connect the cylinder's forward hose (pressure) to outlet ‘A’
oa
© When the lever is st to position ‘A, the cylinder moves forward. When the lever isin position ‘C, it maintains the
load in its current position, and when the lever is set to ‘8, the cylinder retums, thanks to the pressure applied by
the olf distributed by the pump,
> Two-position electrical conta. Single effect cylinder. Type: HBE__
‘©The distributing valve has a single outlet for connection to the hose.
© When the UP button of the remote pendant is pressed, the cylinder moves forward. When the button is released, it
‘moves back, thanks tothe action ofthe spring or the weight ofthe load itsel,
> Three-position electrical control. Single effect cylinder. Type: HBE 6
© Connect the hose to outlet ‘A (plastic plug). When the ‘UP’ bution on the remote pendant is pressed, the cylinder
moves forward, When itis released, the cylinder maintains the pressure level and the load remains where itis,
Jian the ‘DOWN’ button is pressed, the cylinder returns thanks tothe action of the spring or the weigh ofthe load
» Three-posttion electrical control. Double effect cylinder. Type: HBE __7
© Connect the eyiinder's forward hose (pressure) to outlet ‘A’ of the distrbuting valve, and the retum hose to outlet
‘B’ When the ‘UP’ button on the remote pendant is pressed, the cylinder moves forward. When it is released, the
cylinder maintains the pressure level and the load remains where it is. When the ‘DOWN’ button is pressed, the
cylinder retums thanks to the pressure applied by the oil distributed by the pump.
> Make sure that the voltage level in the mains coincides with that specied for the machine
the distributing valve, and the retum hose to outlet
9.2 CHECKING THE CORRECT FUNCTIONING OF ALL MACHINE PARTS
Replace the transportation plug with the ventilation plug (supplied in a plastic baa)
> Check the tank level.
» Connect the mains electricity supply to the terminal strip inthe electrical cabinet.
‘Make sure that the remote pendant is deactivated andior that the manval controls set to
With HBE-type electrical control pumps, rotate the electrical cabinet’s switch to position
‘button to start the motor.
» Check that the direction of rotation coincides with that indicated by the arrow on the electric motor lid. If the directions do not
Goincide, stop the motor (by pressing the red switch), rotate the switch to ‘0’ and disconnect the equipment from the main
electricity supply. Swap the two cables around in the terminal. Repeat the operation and check that the direction of rotation is
now correct.
> With HBM-type manual control pumps, press the green button in the motor starter oF the black button on the circuit breaker box
to start the motor. Check the direction of rotation as explained in the previous point.
> With electrical control pumps, when the 'UP’ button on the remote pendant is pressed, the cylinder piston moves forward once
the hose has filled with oll. The piston moves back when the ‘DOWN button is pressed.
> Practise moving the piston back and forth
> With manual control pumps, when the lever is set to postion ‘A’ or P, the cylinder piston moves forward once the hose has filed
with oll. The piston moves back when the lever is set to position 'B' or T"
> Alter making sure that no one is located in the danger zone, carellly extend the cylinder as far as it wll go.
Press the electrical cabinet’s green
VERY IMPORTANT:
BEFORE DOING THIS, MAKE SURE THAT THE CYLINDER OR HYDRAULIC TOOL IS DESIGNED TO WITHSTAND
ALL THE PRESSURE AT THE END OF ITS STROKE.
Use a pressure gauge at this point to check that the internal safety valve is set correctly to 700 bar.
if you wish to check the pressure ofan instalation witout pressing the remete pendant (open cent, connected to and
forward and back movements blocked) or with the manual control set to 'C’, you should place the pressure gauge and its
corresponding gauge adaptor inthe output ofthe cistibuting valve.
> Ifyou do not press the remote pendant or the manual valve control is set to
the pressure in the circuit eS em
> the proposed operating pressure is less than 700 bar, use the extemal pressure relie! valve,
Uses santero ose te loc ni and a swore oven fancocnae edie press) or ttn (eon —
creases pressure) the adjustment screw. Use a pressure gauge to check that the desired operating pressure has been
reached, and then block the adjustment screw using he lock nut to prevent unwanted loosening due to vibrations
> Check for leaks when working under pressure and make sure that the machine and the installation are working correctly in
accordance withthe established application.
the distributing valve's check valves will maintain
© WARNING: DEPRE |ATION (only for
‘0 This Solenoid valve could build up pressure. To depressurize!
Escaneado con CamScanner Block the load and assure itin a safe way.
© Fully retract the piston of the cylinders.
© Gitofl the power sippy.
© Tur the locking handles in each solencid valve from right to left (clockwise) to release the pressure,
© Once the solencid valves are without pressure the quick couplers should be loosen easily.
© Release the quick coupler and turn the lacking handles to their original position. Move them from left to right
(counter clockwise},
> The above steps shouldbe repeated as mary times as necessary, uni the operator has become fair wih the working ofthe
machine,
[as THESE CHECKS SHOULD BE CARRIED OUT WITHOUT A LOAD. THEIR AIM IS TO ENABLE OPERATORS TO BECOME
FAMILIAR WITH THE WORKING OF THE MACHINE.
In HBE-type pumps with electrical control, check the correct working of the emergency stop mechanism: the RED EMERGENCY
BUTTON in the remote pendant
VALVE CHANGE
if you have an equipment with number 4 in the third position of the reference (For example: HEM: _ _ 4., Is it to say,
HBM3441) you have an equipment with a valve AZ8400; for double acting cylinders.
Ifyou have'a single acting cylinder and you want to use your powerpack with this kind of cylinder you must follow the steps
below:
1- Remove the screws (4) of the manual valve AZB400.
2 Lift up the hand valve and separate from the lid of the powerpack.
3 A pressure inlet hole is located in the center of the lower side of the valve and you can locate 2 hexagonal screws,
‘on both sides of the valve.
4- One of these screws corresponds to the B outlet, located in the front of the manual valv
allocated in the perpendicular to B outlet.
5- Remove this screw and get the ball and the spring out.
6- Keep them in the bag supplied with the rest of the pieces.
7. Take the steel plug supplied with the powerpack in the plastic bag (Code: 150021) and put itn the B outlet.
8: Place the manual vaive on the powerpack and put the 4 screws.
9 In this moment the equipment is ready to work with a single acting cylinder. (A Posi
Maintains the load, 8 Position: Return of the cylinder)
this is the screw whi
yn: Advance, C Posi
If you have an equipment with number 2 in the third position of the reference (For example: HEM: _ _ 2., is it to say,
HBM3421) you have an equipment with a valve AZB200; for single acting cylinders.
Ifyou have a double acting cylinder and you want to use your powerpack
steps below:
kind of eylinder you must follow the
4- Remove the screws (4) of the manual valve AZB400.
2: Lift up the hand valve and sey Tid of the powerpack.
3. Apressure inlet hole Is located inthe center of the lower side of the valve and you can locate 1 hexagonal serew on
a side of the valve, and a threaded hole in the other side,
rake the hexagonal screw supplied in the plastic bag and place the spring, the retention ball, and the copper
washer in the manual valve.
5 Place the screw with the rest of pieces in the threaded hole.
6 Place the manual valve on the powerpack and put the 4 screws.
J. In this moment the equipment is ready to work with a double acting cylinder. (A Position: Advance, C Position:
fon: Return of the cylinder)
Maintains the load, B Pos
3.3 START UP.
> Place the machine in the working zone in such a way as to ensure maximum stability. You should also make sure that the
‘operator i sufficiently far away from the danger zone.
> The operator should check that no one is located in the danger zone and that the machine is in perfect working order and ready
to_be switched on.
Start the machine and operate according to the established method,
in tho event of problems of any type with HBE-type electrical control pumps, press the RED EMERGENCY STOP BUTTON,
block the load mechanically it possible and resolve the problem before resuming operation
> With HBMdype manual control pumps, set the valve control to position ‘C’, stop the motor by pressing the red switch and block
the load mechanically f possible, Resolve the problem before resuming operation
> Once you have finished, check the machine for any possible damage, disassemble it, clean it and store in a safe place,
4, MAINTENANCE
Make sure that the machine is switched off and not under pressure before carrying out any maintenance operation.
Escaneado con CamScanner ‘Keep the pump clean and in good condition, especially as regards connections, threads, joints and quick plugs, etc.
Use the tank indicator te woior te oil level. neceseary, top up through the ling plug, using Larzep hydraulic ol (ret. AZB902)
Electteal connections and rer pevide checks shouldbe cared out by tuly qualted personnel ony. Any lose or damaged cabies,
tte. shouldbe repaired or epiace immediately
ilyou are working in concen or aggresive eMironments, protect the machine accordingly and clean on a regular basis.
ange the cin the tank roglary~ atleast once’ year working m dty environments andor ithe hoses are connected and
Gaconnectod event
To change the oi, remove the id and clean both the tank and tho iter, using materials that do not leave residue. When
reassembling, use a new tank gasks. Fl the ank wih Larzep ol, monitoring te quastty using the level provided.
Do not dump used hydraulic ol. Collect and dispose of it according to the relevant waste disposal regulations.
In the event of a failure or malfunction, all repairs should be carried out by specialist personnel using Larzep spare or replacement
parts
5. PROBLEMS, MALFUNCTIONS AND SOLUTIONS
5.1 OPERATIONS THAT CAN BE CARRIED OUT BY THE USER
5.1.1 The cylinder or hydraulic tool does not move forward.
‘+ Tank under pressure.
+ _ Replace the transportation plug with the ventilation plug,
‘+ Pump not primed.
* Tum the machine on without activating the remote pendant / with the distributing control set to ‘C' for a few minutes until
the pump expels the air trom the circuit. This operation can be optimised by stopping and starting the motor. As the
‘pump is gradually primed, the noise made by the machine changes,
+ Not enough il in the tank.
Check level and refi
Pressure regulating valve incorrectly adjusted,
Readjust the external pressure limiting valve.
Hose quick plugs not correctly connected,
‘+ Check that all plugs are connected properly
