VICTORY LUMINAIRES WORKS 2

OPERATOR JOB CARD

(IN PROCESS INSPECTION REPORT / PRODUCTION REPORT / PREVENTIVE & PREDICTIVE MAINTENANCE CHECKSHEET / TOOL LIFE RECORD)
PART DESCRIPTION :- Filter head PART NO. 000016210P04 OPERATIO CNC MACHINING
N
M/C NUMBER M/C NAME DATE :- Shift

Time From Time To OPERATOR NAME DIE CODE

FOC READING IN PROCESS INSPECTION
Measuring
PARAMETER Dimension Sign After After After
DESCRIPTION & Tolerance
Inst to be TIME - Sign - Sign - Sign -
used 4 8 12
1 2 3 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
TOTAL THICKNES OF FILTER
18.0±0.3 HEIGHT GAUGE
FACE

HEIGHT FROM FILTER FACE TO DEPTH

1.8 + 0.5
3/4 BOSS VERNIER

VERNIER /
Ø 17.5 DRILL DEPTH FOR 3/4
28.0 ±0.3 DEPTH
TAPPING HOLE
VERNIER

VERNIER /
3/4 TAPPING DEPTHFROM
15.0 ±.05 DEPTH
FILTER FACE
VERNIER

DRILL DIA FOR SECOND HOLE

15.0 ± 0.25 VERNIER
AT FILTER FACE

DRILLING LENGTH FOR

28.0 ±0.3 VERNIER
SECOND HOLE AT FILTER FACE

3/4 -16 UNF - THREAD PLUG

TAPPING
28 THDS GAUGE

Ø 8.5 DRILL HOLE DEPTH (

13.0 ± 0.3 VERNIER
2HOLE)

THREAD PLUG
TAPPING SIZE ( 2 HOLE ) M 10*1.5
GAUGE

1 ST SIDE FACE LENGTH

60.0 ± 0.3 VERNIER
FROM 3/4 TAPPING HOLE

2ND SIDE FACE LENGTH

60.0 ± 0.3 VERNIER
FROM 3/4 TAPPING HOLE

TOTAL LENGTH 120.0 ±0.6 HEIGHT GAUGE

Ø 16.5 DRILL HOLE DEPTH

( OUTPUT TAPPING HOLE - 60.0 +0.5 VERNIER
C) ←
Ø 16.5 DRILL HOLE DEPTH
35.0 +0.5 VERNIER
( INIPUT TAPPING HOLE-B)

THREAD PLUG
TAPPING SIZE (2 HOLE) M18*1.5
GAUGE

THREAD PLUG
TAPPING DEPTH (2 HOLE) 17.0 ± 0.5
GAUGE

PRODUCED QUANTITY REWORKED QUANTITY REJECTED QUANTITY

Machine Idle Time records Preventive & Predictive Maintenance Check points
Cleaning (Chips Oiling - Air Checkin Spindle Checkin Checkin Over Drying
Idle Removal from
Tightness of
(Freq - Filter & g of g heating
Electric
of tool
N1 N2 N3 N4 N5 N6 N7 N8 N9 sensing dog of
Taper g of oil
sparkin
Code moving parts, D)& Cooling level of cleanin & air Excess of clamp /
pallet change g-
Idle No Machin Inproce No Any sensors, tool Greasin fans coolant g- leakage vibratio motor declam
No Fixture cycle - (Freq - (Freq -
Descriptio Oper No Power Tool Setting e ss Require Other magazine, pallet D)
g- Cleanin & (Freq - - (Freq - ns of or
D)
p
Material Setting
n ator Breakd Inspecti ment Reason changing zone) - (Freq - g- lubricat D) D) moving sliding device -
(Freq 4 Hrs) W) (Freq - ion oil - parts - parts - (Freq -
TIME (in
minutes)
Job Set up Inspection Report (For nos. of equipments i.e. fixture no, tool no., etc, please refer control plan displayed Preventive & Predictive Maintenance
Fixture Inproce Availabi Check Dirty oil Tightne
Workin Availabi
Fixtu Fixture locating Fixture Tool Control ss lity of Availabi as per in oil ss of
PARAMETER Fixture Clamp
pins / calibrati
g of Tool Tool SOP
marker
lity of
SOP nut
re resting point conditio plan report lity of tank -
DESCRIPTION condition
blocks
pokayo No. life qty display
for
rej /
No. condition on n display availabi gauges no. 11 - (Freq - bolts or
ke rew bin
conditio lity markin (Freq - W) missing
n g of rej D) - (Freq -
Ok (a) / Not ok (x)
Remark
Checked By : Approved By :
Avail
abilit
y of
mea Availability of Gauge
PARAMETER
surin identification condition &
DESCRIPTION
g plates due date
instr
ume
nts

Ok (a) / Not ok (x)

Remark

Frequency Codes - D - Daily, W - Weekly, N/A - No Activity, T - for Filling of Lubrication Oil, O - Weekly Off, H - Holiday.
Tool replaced - R. Tool Regrind - G, Tool indexed - I
Note :- FOC (First operation check) should be conducted in following cases -1) Start of machine 2) Power failure 3) Operator Changed 4) Tool changed /
indexed / ground 5) Fixture setting 6) Program parameters setting

IIR No. - H1 Filter headQC/QF/02-03(20.12.2016)