Control Switch Manual
Control Switch Manual
s Instrument and Control Switch is a heavy-duty rotary switch that satisfies the most demanding requirements of the industrial control and power applications. These switches are 600V AC rated and are recognized by Underwriters Laboratories in the United States and Canada.
Some of the typical standard applications for the Series 95 are: Circuit-breaker control Motor control Voltmeter Selector and Transfer Ammeter Selector and Transfer Synchroscope Control Control Selector Switch Applications The Series 95 switches have the following standard features: Standard 3-hole Mounting #8-32 screw terminals Nema class A Insulating materials (105 C ) Silver contact surfaces for long reliable life Double-sided, double-wiping, knife-type rotary contacts
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Special Features for Circuit Breaker Control switches include: Mechanical red/green target Slip contact for alarm and indicator circuits Pull-to-Lock mechanism to return the switch handle to normal (vertical) position Selection of Lighted Escutcheon plates Special features for Meter Control switches include: Make-Before-Break (shorting contacts for ammeter control) Common-input Tap-Switch arrangement whereby the meter may be sequentially connected to several lines using the same switching deck Positive positioning detent mechanism Pre-wired jumpers Special features for synchroscope applications include: Removable Oval Handles Key lockable arrangements The following details the most common applications, contact arrangements and escutcheon plate markings. For combination of contact arrangements, handles, escutcheon plate marking and special features not shown, contact the factory for availability.
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2.91 2.25
1.00 2.81 OVAL HANDLE 01.9 MAX PANEL TYPICAL SCREWS 8-32 x 1/4 BD, HD SUPPLIED
DEPTH INCHES D
2.4 2.9 3.6 4.3 4.8 5.4 6.2 6.6 7.4 8.0
INTERRUPTING RATING 20A-120 VAC 15A-240VAC 6A-600VAC 3A-125VDC 1A-250VDC MAKE ONLY RATINGS: 75A- 120 VAC 37.5-240VAC 75A-24-125VDC 37.5A-250VDC
OPEN CONTINUOUS RATING - 30A-600V DIELECTRIC STRENGTH - 2200VRMS LETTER APPEARING AFTER MODEL NO i.e. 952401C 2.00
Slip Contact - add 1.5 Pull - to- lock- Add 1 (these are approximate dimensions)
2.00
2.00 2.88
1.88
2.25
PISTOL GRIP D
KNURLED C
OVAL B
1.96
3.13
2.25
ESCUTCHEON
VOLTMETER OFF ON
9510D - 2V14
VOLTMETER OFF 1 2
9510C - 3V14
VOLTMETER 2 1 3 OFF
9510C - 4V15
1-2 OFF
9510C - 4 V21
9510E - 8V33
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9510C - 3A10A
AMMETER 2 1 3 OFF
9510C - 4 A13
AMMETER 2 1 3
9510 C - 3 A10A
AMMETER 2 1 3 OFF
9510C - 4 A13
AMMETER 2 3
9510A - 3A10
Handle: Round, Knurled
9510C - 5 A16
TRANSFER SWITCH
3 Phase , Phase to Phase Three current Transformers Handle: Round, Knurled
2 1 OFF 3
9510C - 4 A23C
WATTMETER OFF ON
9510D - 2 W14
WATTMETER OFF ON
9510D - 2 W14
Handle: Round, Knurled
9510C - 3 W16
POWER-FACTOR SWITCH
3 Phase , Two current Transformers One or Two current Coils Handle: Round, Knurled
9510D - 2 P14
SYNCHRONIZING SWITCH
Machine to bus with interlocks Handle: Oval, removable
SYNCHROSCOPE OFF ON
9511D - 2 S17
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RAISE
LOWER
GOVERNOR OR RHEOSTAT Split field motor Handle: Pistol grip, Spring return
9510B - 2M22
BREAKER CONTROL
TRIP
9510D - 1B18
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
ESCUTCHEON
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2 B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2 B23
BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
PULL-TO LOCK
CLOSE
9519C - 3B33
BREAKER CONTROL
TRIP
PULL-TO LOCK
CLOSE
9518B - 2B23
7 Consult Factory for non-standard Escutcheon Plates
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BREAKER CONTROL
TRIP
CLOSE
9518B - 2B23
BREAKER CONTROL
TRIP
PULL-TO LOCK
CLOSE
9518C - 2B23
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STOPS
CATALOG NUMBERS ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items.
1
1&7 DOUBLE THROW SWITCH
(ON OFF)
INCHES*
2.4 2.9 3.6 4.3 4.8 5.4 6.2 6.6 7.4 8.0
2
DOUBLE THROW SWITCH
(WITH OFF)
1&7
8 9 10
2&7
The above switch will family will be provided as DEVELOPMENT 3 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 1 or 2. Escutcheon for DEVELOPMENT 3 provided as standard unless DEVELOPMENT 1 or 2 specified at time of order. This External Jumper provided to allow common input to circuit 1 & 2. However removal of the Jumper does not isolate the two currents as these two terminals are tied together internally in the off position.
STOPS
CATALOG NUMBERS ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items.
DECKS CATALOG NO.
1 9574201B 9574202B 9574203B 9574204B 9574205B
1&7
4
DOUBLE THROW SWITCH
SINGLE - THROW Spring return
INCHES*
2.4 2.9 3.6 4.3 5.3
1&7
2 3 4 5
5
DOUBLE THROW SWITCH
2&7
6
9
The above switch will family will be provided as DEVELOPMENT 6 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 4 or 5. Escutcheon for DEVELOPMENT 6 provided as standard unless DEVELOPMENT 4 or 5 specified at time of order. www.GEMultilin.com
STOPS
CATALOG NUMBERS ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items.
7
4 THROW SWITCH
(WITH OFF)
1&5
INCHES*
2.4 2.9 3.6 4.3 4.8 5.4 6.2 6.6 7.4 8.0
8
5 - THROW SWITCH
(WITH OFF)
1&4
8 9 10
9
6 - THROW SWITCH
(WITH OFF)
1&3
SHOWN IN POSITION 2
10
7- THROW SWITCH
(WITH OFF)
1&2
11
NONE
The above switch will family will be provided as DEVELOPMENT 11 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 7 or 10. Escutcheon for DEVELOPMENT 11 provided as standard unless DEVELOPMENT 7 or 10 specified at time of order.
JUMPERS
Strap jumpers are available for adjacent contacts, and wire lug assemblies are available for other terminal jumping. The strap jumpers are available in packages of ten or twenty-five. The wire and lug assemblies are ordered individually. Data is as follows:
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DESCRIPTION Jumper, adjacent terminals on the same deck. Jumper, same terminal location on adjacent deck. LENGTH (L) 3 - 1/16 4 - 1/4 3 - 5/8
(Wire and lug assemblies have #10 AWG wire and insulated ring lugs.)
10
1.75
4.75
(SHOWN WITHOUT HANDLE FOR CLARITY)
3.00
TYPICAL CONTACT DECKS SHOWN, THE EXTRA DECK IN FRONT IS FOR COIL CLEARING
Notes: All switch assemblies include the following 1. 1 - Escutcheon plate. 2. 3 - No.10 - 32 x 5/8 screw. 3 Pistol grip is shown on front cover. Switches with 6 or more decks require 2nd torsion spring assembly.
DEPTH BEHIND PANEL NUMBER OF DECKS GENERAL PURP OSE RATING RATING
30A 20A 20A 15A 600V Open 600V enclosed 120VAC 240VAC 600VAC 125VAC 250VAC CARRY CARRY .8 PF, MAKE & BREAK .8 PF, MAKE & BREAK .8 PF, MAKE & BREAK RESISTIVE MAKE & BREAK RESISTIVE MAKE & BREAK
DEPTH INCHES D
3.6 4.3 4.7 5.5 6.2 7.5 8.1 8.5 9.2 9.6
1 2 3 4 5 6 7 8 9 10
6A 3A 1A
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n=deck number
2A TARGET RC CIRCUIT
40 OHMS 20 OHMS
A B C D E F
COIL
A B C D E F
COIL RESISTANT 0 @ 25 C
3.3 7.7 13 27 50 104
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MATERIALS LIST:
All lighted flag assemblies include the following Escutcheon plate with flag assembly. Pistol grip handel with #6-32 x 5/8 screw Wire connections are made with #6-32 x 3/9 slotted brass screws with lock washers. Switch mounting hardware, 3 ea #10-32 x 1 slotted truss head, black zinc plated screws.
Notes:
1. Panel Mounting 2. Jumper may be added to terminals D, E and/or F for common circuit connections for LEDs. 3. Voltage input is not polarity sensitive.
ORDERING INSTRUCTIONS:
Specify standard switch catalog number and add Lighted Escutcheon DASH NUMBER, ex: 952438D-L4R120. The Lighted Escutcheon requires a special handle and length mounting screws, so the DASH NUMBER must be included on the initial switch order.
STYLE 1
LED VOLTAGE RATING
120 VAC 50/60 HZ or 125VDC 240 VAC 50/60 HZ or 250VDC 48VDC 120 VAC 50/60 HZ or 125VDC 240 VAC 50/60 HZ or 250VDC 48VDC INDICATION
ROWS OF LEDS SERIES 95 DASH #
STYLE 2
REVERSED LIGHT CONFIGURATION
ROWS OF LEDS
SERIES 95 DASH #
2 2 2 4 4 4
-L2R120 -L2R240 -L2R48 -L4R120 -L4R240 -L4R48 DISPLAY STEADY STEADY FLASHING
2 2 2 4 4 4
-L2R120R -L2R240R -L2R48R -L4R120R -L4R240R -L4R48R DISPLAY STEADY STEADY FLASHING
Patented Feature: Leds are removable. If any Led fails and it is removed all others in the row remain lit.
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REAR VIEW
QTY 6 6 6
Notes: 1. LEDS are removable and inserted by the use of needle nose pliers 2. Polarity should be observed during installation. 3. Molded escutcheon panel LED ports are polarized.
DRILL PATTERN
ESCUTCHEON ASSEMBLY FRONT COVER WITH FLAG 2 ROWS OF LEDS PART# 1729C24822 4 ROWS OF LEDS PART# 1729C24867
CUSTOMER PANEL
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USA, Canada, Asia, Latin America Tel: +1-800-547-8629 Fax: +1-905-201-2455 e-mail: [email protected]
Series 95 Switches
Europe, Middle East, Africa Tel: +34-94-485-88-00 Fax: +34-94-485-88-45 e-mail: [email protected]
CS00A40786 Rev.2 10/09
Please refer to our website www.GEMultilin.com for more detailed contact information