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Datasheet HCL Medium Systems

Eta Control Systems produces hydrochloric acid recovery systems for natural gas well water processing. The systems feature low capital costs, compact designs that integrate easily into existing facilities, and return recovered acid and water. Process control is enhanced through microprocessor control that maintains acid levels at an optimal concentration. Typical system components include evaporators, condensers, tanks, pumps, and control panels.

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83 views4 pages

Datasheet HCL Medium Systems

Eta Control Systems produces hydrochloric acid recovery systems for natural gas well water processing. The systems feature low capital costs, compact designs that integrate easily into existing facilities, and return recovered acid and water. Process control is enhanced through microprocessor control that maintains acid levels at an optimal concentration. Typical system components include evaporators, condensers, tanks, pumps, and control panels.

Uploaded by

Lalit Vashista
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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eta Control Systems, Inc.

Hydrochloric Acid Recovery System


Natural Gas Well Water Processing System
Cost Benefits:
• Low capital cost
• Compact design integrates
into existing facilities
• Returns recovered acid and
water

Enhanced Process Control:


• Maintains pickling acid at a
consistent sweet spot

• Microprocessor controlled

Component List (Medium-size Systems)


Gallons/day 4,000 – 13,000
Liters/day 15,000 – 50,000
Evaporator exchanger Carbon graphite
Condenser Special alloy
Beta Control Systems, Inc. Separator tank Dual laminate
th
6950 SW 111 Avenue
Beaverton, OR 97008 U.S.A. Rectifier tank Dual laminate
Phone: (503) 646 -3399
Fax: (503) 627-0888 Recovered acid & water tanks FRP
Web: www.betacontrol.com Pumps Polypro / FRP
Email: [email protected]
Microprocessor based control AB PanelView
Components for automation Non-invasive
Framework & fasteners Epoxy steel
Acid-in filter station PVC / polypro
Optional Equipment (not included): Cooling tower, Boiler
eta Control Systems, Inc.

Hydrochloric Acid Recovery System


Flow Diagram

Operation:

A pump forces the spent hydrochloric acid through a pre-filter and into the evaporator loop,
comprised of the Evaporator exchanger and the Separator.

In the evaporator loop, the hydrochloric acid vaporizes. The acid and water vapors exit the Separator
into the Rectifier. The concentration of acid is controlled in this step to return excellent quality acid to
the pickling process. No metals remain in the recovered solution. The remaining water vapor,
stripped of acid, continues its journey into the Condenser where it is sub-cooled and condensed to
nearly pure water. This water is reused as rinse water in the pickling process or is returned to the
pickling tank with the concentrated acid.

As the acid and water are removed, the ferrous chloride solution increases in concentration. When
the proper solution concentration is reached, the system slowly bleeds the supersaturated iron
chloride concentrate from the loop and delivers it to a crystallizing section or dilutes it in a storage
tank for sale as a solution or crystal. The high metal content salts are often sold as water treatment
chemicals or used by the mining industry.
eta Control Systems, Inc.

Hydrochloric Acid Recovery System


Footprint & Elevated Views
eta Control Systems, Inc.

Hydrochloric Acid Recovery System


Natural Gas Well Water Processing System
Electrical Requirements

Electrical Requirements 15KL 25KL 50KL

Boiler
Boiler size * BHP 60 100 200
*Boiler sizes reflect typical
model sizes available
Steam capacity kg/hr 939.18 1565.3 3130.6
commercially.
Actual usage Kcal/hr 463955 773258 1546516
Stated sizes allow for
Cooling Tower
additional capacity.
Cooling tower ton 75 125 250
Kjoules 9.49E+05 1.58E+06 3.16E+06

Pumps & Motors


Tower pump KW 2.23 3.73 7.46
Tower fan KW 2.24 2.24 3.73
Separator pump KW 3.725 5.6 7.46
Feed pump KW 0 1.12 2.24
Total energy (pumps) KW 8.2 12.7 20.9

Compressed Air
Feed Pump M^3/hr 13.6 0.0 0.0
Recovered Acid M^3/hr 6.8 6.8 10.0
Total comp. Air M^3/hr 20.4 6.8 10.0

HCl Recovery System Beta provides custom


sizing information
50
through our
45 representatives. We
40 can help define the
Model KL (m^3/day)

cost of installation as
Software

35
well as the cost of
30
ownership. Our
25 special engineering
20 software allows us to
15 quickly input your
data and produce the
10
expected products
5
and utility demands
0 from our system.
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

Steel Throughput (Tons/day)

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