D-1

Pin and Sleeve Receptacles, Plugs, Connectors,

and Interlocked Receptacles

D
Page Description

2-31 Powertite® Receptacles and Plugs

2,3 Features
4,5 Technical Data
6,7 30 Ampere
8,9 60 Ampere
10,11 100 and 150 Ampere
12 Mounting Boxes: 30, 60, 100 and 150 Ampere
13 Plug Caps: 30, 60, 100 and 150 Ampere
Powertite Series
®
14 Replacement Interiors: 30, 60, 100 and 150 Ampere
15 Replacement Parts: 30, 60, 100 and 150 Ampere
16,17 Dimensions: 30, 60, 100 and 150 Ampere
18,19 200 Ampere
20,21 400 Ampere
PTA Powertite® Series
22 Mounting Boxes and Interiors: 200 and 400 Ampere
23 Replacement Parts: 200 and 400 Ampere
24,25 Dimensions: 200 and 400 Ampere
26,27 Plug Adapters
28-31 Interchangeable Equivalents
32-35 WSR and WSRD Interlocked Receptacles
32,33 Features
34 Ordering Information
35 Dimensions
WSR WSRD
36-44 AE Receptacles and Plugs
36 Features
37,38 30 Ampere
39,40 60 Ampere
41,42 100 Ampere
43,44 Dimensions
45-53 IEC Pin and Sleeve
45 Features
AE Series
46-47 Expanded Pin View
48 Attachment Plugs and Receptacles
49 Connectors and Inlet/Reverse Service Receptacles
50-51 Interlocked Switch and Surface Mount Receptacles
IEC Pin and Sleeve 52 Dimensions
53 Mounting Boxes

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
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 D-2
Classified by UL for use in specific
combinations with Crouse-Hinds Powertite® Series Pin and Sleeve Receptacles,
Arktite. Plugs, and Cable Connectors
D

Applications
• Designed to supply power to portable
or fixed electrical equipment such as
motor generator units, welders, pumps,
compressors, cellular relay stations,
and similar apparatus.
• Ideal for use on shipping docks, ports,
and other “ship to shore” applications.
• Suitable for use in locations where a
weatherproof enclosure is required.
• Rough usage construction.
Features
• Available in 30-, 60-, 100-, 150-, 200-,
and 400-ampere units.
• Available in two grounding styles:
Style 1, shell grounding only; and Style
2, shell and extra pole grounding.
Grounding strap in Style 2 Recep-
tacle from extra pole to receptacle
housing.
Screw locks receptacle housing and
interior into an assembly-also permits
easy field conversion to reverse service
for 30, 60, 100, 150 and 200 Amp.
Receptacle interior retaining washers.
Raintight mounting box gasket.
Grounding detent springs in Style 1
and Style 2.
Longer ground terminal in Style 2
receptacle “makes first, breaks last.”
Floating-type plug terminal self-aligns
to receptacle contacts.
Screw locks plug housing and interi-
or into an assembly; also permits easy
field conversion to reverse service.
(30,60,100,150,200 Amp)
Grounding strap in Style 2 Plug from
extra pole to plug housing.
Cable grip assembly.
Arc snuffing chamber.
Plug with clamping ring has neo-
prene gasket. Ring threads onto screw
cap receptacle to provide NEMA 4X
assembly when properly tightened. Powertight Application Chart
Available in 30,60,100,150,200 Amp Single Phase Three Phase
units.
w/Neutral w/o Neutral w/Neutral w/o Neutral
• Neoprene bushing compressed by
2W 2P L1+N+G L1+L2+G
cable collar prevents entrance of water.
Style 1
Bushing is highly resistant to hydrocar- (Shell Grd)
3W 3P L1+L2+N+G L1+L2+L3+G
bon deterioration and is self-extinguish- 4W 4P L1+L2+L3+N+G
ing.
• Style 2 2W 3P L1+N+G L1+L2+G
Locking screw and slot prevents plug
(Pole Grd)
cable collar from “backing off.” 3W 4P L1+L2+N+G L1+L2+L3+G

Effective August, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
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Powertite® Series Pin and Sleeve Receptacles,
Plugs, and Cable Connectors

D
•along
Contacts exert constant pressure Options 30A, 60A, 100A and 150A Spring
entire contact surface and pro-
vide electrical continuity. • Special Polarization: Add suffix-P4 Door and Screw Cap receptacles are
threaded to accept clamping ring ACP
to catalog number of receptacle or
• Suitable for use from -40°C to 107°C
(-40°F to 225°F.)
connector. Prevents plug insertion in plug. The ring threads onto the recep-
a receptacle or connector wired for a tacle to form a raintight assembly with
• Choice of receptacle types: weather-
proof spring door and NEMA 4X screw
different voltage. Suffix-P4: Looking at plug in use-and also to prevent plug
fallout. When the plug is withdrawn, the
face of receptacle, the receptacle in-
cap (30-, 60-, 100- and 150- ampere). terior or connector interior is rotated gasketed Spring Door cover closes
Weatherproof spring door and NEMA 22-1/2° (relative to the polarization tightly against receptacle opening
4X clamp cover (200-ampere). Rain- rib) clockwise of standard and plug is automatically, providing weatherproof
tight clamp cover (400-ampere). polarized to correspond. protection. Spring Door has stainless
• Insulating blocks provide greatest di-
electric and mechanical strength and • Reverse Service: Add suffix-RS to steel spring and shaft.
catalog number. Useful where a “hot”
lowest moisture absorption, lowest “arc plug feeds a dead receptacle.
tracking.”
30, 60, 100, 150, 200, and 400 am-
• Positive polarization: only plugs and
receptacles of same style, number of pere—add suffix-RS to catalog number.
poles and ampere rating can be used Note that 30, 60, 100, 150, and 200
together. ampere can be easily converted to re-
verse service in the field when match-
• Circuit Breaking: in 30- through 200-
amp units, any arcing created as line ing plug and receptacle are ordered. Spring Door cover of the 30, 60, 100 and
and load terminals disengage is safely 400 ampere available as a factory 150A units may be located at any posi-
confined deep within terminal cavities. assembled item only at extra cost. tion in a 360° circle by adjusting a set-
Plugs may be withdrawn in an emer- Compliances screw. Set screw also allows complete
gency under full rated loads without removal of cover. Spring door available
separate disconnect switches (400-amp • UL Standard 498, 1682, 1686
on 200A units.
plug for disconnecting use only-not for • CSA Specification C22.2 No. 42
current rupturing). • NEMA 4X (30, 60, 100, 200A) NOTE: Spring Door cover in open
• 30, 60 and 100 ampere Powertite®
plugs also suitable for classified loca-
• Appleton malleable iron products positions for illustration only.
conform to ASTM A47-77, Grade
tions when used with Appleton EBR, 32510, which has the following proper-
EBRH, JBR, MD2SR, or DBR explo- ties: tensile strength, 50,000 psi; yield,
sion-proof interlocking receptacles (see 32,000 psi; and elongation, 10%.
Catalog Section L).
• Controlled length contacts ensure
• Appleton aluminum products are pro-
duced from a high strength copper-free
that ground makes first and breaks last (4/10 of 1% max.) alloy.
for added safety. ACP plugs are supplied with four bush-
Product Cross Reference ings to accommodate a wide variety of
Standard Materials
•mounting
Plug, receptacle, connector and • For classified location plugs, recep- cable diameters. 30 Amp plug clamp
used in first position with smallest
tacles, and connectors, see Catalog
box housings: copper-free I.D. bushing provides positive grip on
aluminum. Section L.
cables as small as .390”, such as
•forced
Insulating blocks: fiber glass rein-
polyester.
Illustrated Features: those that are used in oil rig installa-
tions.
•have
Contacts: 30, 60 and 100 ampere
brass contacts with beryllium cop-
per springs and 400-ampere has copper
contacts with borosilicate bearings. 200-
ampere has split-type copper contacts.
200-400 style 2 ground contacts are
brass.
Reversible cable clamp (just loosen
Standard Finishes
screws and flip over) permits wide
• Aluminum plug, receptacle, connec-
tor and mounting box housings: epoxy
cable range. Each position accom-
powder coat. modates one of two bushings. Con-
venient in installations having different
• Insulating blocks and contacts: natu- cable sizes.
ral finish.

Effective May, 2008 800-621-1506

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Powertite® Technical Data:
Grounding Styles, Maximum Wire Sizes
and Horsepower Ratings
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Powertite® Plugs and Receptacles available in Range of wire sizes

Two Grounding Styles accommodated in Powertite®
plug and receptacle terminals

30, 60, 100 and 150 Amp

Wire Wire Range
Recess
Amps Dia. In. Building Extra Flex
STYLE 1 STYLE 2
130 .281 #10 – #6 #10 – #8
Shell Only Shell and 160 .312 #06 – #2 #16 – #4
grounding Extra Pole 100 .391 #04 – #1 #14 – #2
Grounding 150 .525 #02 – 1/0 #12 – 1/0

200 Amp
Wire
Recess Conductor Type
Dia. In. Size Conductor

.687 4/0 General wire

4/0 Flex. cable
3/0 Flex. cable
3/0 Extra flex.
2/0 Flex. cable

400 Amp
Solder Conductor Type
Recess Size Conductor

0.84” 500 MCM General wire

Dia. 400 MCM Flex. cable
400 MCM Extra flex.

1.25” 1000 MCM General wire

Dia. 900 MCM Flex. cable
800 MCM Extra flex.

Powertite® Maximum
Horsepower Ratings
Not for normal starting and stopping, but
plug may be withdrawn in an emergency if
PLUG—Equipment grounding conduc- PLUG—Equipment grounding conduc- within these maximum H.P. ratings.
tor is wired directly to solderless lug tor is not only connected to the solder-
which is connected to the plug housing less lug in the plug housing, but also Phase Motor Horsepower
with a pressure connector. All termi- to an extra grounding pole. Ground- Motor Amps 115V 230V 480V 600V
nals are “current carrying.” ing pole has copper alloy grounding
RECEPTACLE—Two detent spring jumper strap that connects to plug 1-Phase 30 2 3 10 10
clips engage the grounded plug hous- housing. 2W,2P 60 3 10 20 20
ing on plug insertion-grounded plug RECEPTACLE—Two detent spring or 100 7-1/2 15 30 30
shell makes contact with receptacle clips engage grounded plug housing 2W,3P 200 15 30 40 40
ground spring before line and load on plug insertion. Jumper from extra
poles are engaged. Grounding path grounding pole is electrically connect- 3-Phase 30 3 7-1/2 15 20
is maintained until after current-carry- ed to a screw on receptacle housing. 3W,3P; 60 7-1/2 15 30 30
ing contacts disengage. All terminals Longer grounding pole “makes first 3W,4P; 100 10 20 40 40
are “current carrying.” and breaks last.” or 150 – 50 100 100
4W,4P 200 20 40 50 50

Effective May, 2008 800-621-1506

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Powertite® Technical Data:
Reverse Service, Polarization,
Pin and Sleeve Design

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Reverse Service Special Polarization
Standard Powertite® receptacles, plugs
Useful Where Energized Plug Feeds Dead Receptacle
and connectors have positive polariza-
tion, which ensures that only plugs of
Standard Service Reverse Service the same style, number and ampere
Energized receptacle has recessed (Generator Application) rating can be used together. In instal-
male contacts to reduce danger of Receptacle houses a dead plug in- lations where there are different line
accidental touching. Plug has female terior. Plug houses an energized re- voltages, the SPECIAL POLARIZA-
contacts that are energized only upon ceptacle interior, which has recessed TION option is desirable. This allows
insertion in receptacle. male contacts to reduce danger of ac- only plugs and receptacles wired for
cidental touching. Suffix -RS. the same line voltage to be mated to-
gether. The receptacle or connector
interior is positioned 22-1/2°, relative
to the polarization rivet, to the right
(as specified) of standard, and plug is
polarized to correspond. This makes it
impossible to mate plugs and recepta-
cles of dissimilar voltages. Suffix -P4.

For ordering information see options.

Powertite® Pin and Sleeve Design

30 and 100 and

60 AMP 150 AMP
100A Pressure Wire Terminals. Solid Brass Contacts with Beryllium Copper Springs.
150A Pressure Wire Terminals. Solid Copper Contacts with Beryllium Copper Springs.

200 AMP

Pressure Wire Terminals. Solid Copper Split-Type Contact.

400 AMP
.84”
Solder
Recess
Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.
400 AMP
1.25”
Solder
Recess

Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
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 D-6
NEMA 3,3R,4,4X
Powertite® 30 Amp Pin and Sleeve
Receptacles and Plugs
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building;
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#10—#8 Extra Flex.

NEMA 4X Receptacles and Plugs

Description Catalog Number

Receptacles are provided with spring door and screw cap.

Plug Cable Receptacle

Grounding Hub Size, Range, with AEE Receptacle Clamping
Style Wire/Pole Inches Inches Mounting Box* Only† Ring Plug**

Style 1 2W,2P 1/2 .390 to 1.375 ADRE3022-50 ADR3022 ACP3022BC

3/4 .390 to 1.375 ADRE3022-75 ADR3022 ACP3022BC
3W, 3P 3/4 .390 to 1.375 ADRE3033-75 ADR3033 ACP3033BC
1 .390 to 1.375 ADRE3033-100 ADR3033 ACP3033BC
4W,4P 3/4 .390 to 1.375 ADRE3044-75 ADR3044 ACP3044BC
1 .390 to 1.375 ADRE3044-100 ADR3044 ACP3044BC

Style 2 2W,3P 3/4 .390 to 1.375 ADRE3023-75 ADR3023 ACP3023BC

1 .390 to 1.375 ADRE3023-100 ADR3023 ACP3023BC
3W,4P 3/4 .390 to 1.375 ADRE3034-75 ADR3034 ACP3034BC
1 .390 to 1.375 ADRE3034-100 ADR3034 ACP3034BC

Maximum Horsepower Ratings: 30 Amp Receptacles, Plugs and Connectors.

Not for normal starting and stopping, but Motor Horsepower

plug may be withdrawn in an emergency if Phase
within these maximum H.P. ratings. Motor Wire/Pole 120V 240V 480V 600V

For Reverse Service add suffix -RS to 1-Phase 2W,2P or 2W,3P 2HP 3HP 10HP 10HP
catalog number.
3-Phase 3W,3P; 3W,4P; or 4W,4P 3HP 7-1/2HP 15HP 20HP

* For Additional Mounting Boxes, See Page D-12. ** Plug and receptacle combination is NEMA 4X rated when clamping ring is fully
tightened on receptacle. Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 6
NEMA 3,3R,4,4X
D-7
Powertite® 30 Amp Pin and Sleeve
Cable Connectors
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
Wire Recess Diameter: .281”. Wire Size Range: #10—#6 Building;

D
#10—#8 Extra Flex.

Description NEMA 4X Connectors and Plugs

Catalog Number

Connector/
Plug Cable
Grounding Range, Connector Complete Connector Clamping
Style Wire/Pole Inches with Plug Body Only Ring Plug

Style 1 2W,2P .390 to 1.375 ARCC3022BC ARC3022BC ACP3022BC

.390 to 1.375 ARCC3022BC ARC3022BC ACP3022BC
3W,3P .390 to 1.375 ARCC3033BC ARC3033BC ACP3033BC
.390 to 1.375 ARCC3033BC ARC3033BC ACP3033BC
4W,4P .390 to 1.375 ARCC3044BC ARC3044BC ACP3044BC
.390 to 1.375 ARCC3044BC ARC3044BC ACP3044BC

Style 2 2W,3P .390 to 1.375 ARCC3023BC ARC3023BC ACP3023BC

.390 to 1.375 ARCC3023BC ARC3023BC ACP3023BC
3W,4P .390 to 1.375 ARCC3034BC ARC3034BC ACP3034BC
.390 to 1.375 ARCC3034BC ARC3034BC ACP3034BC

Pin and Sleeve Design: 30 Amp Powertite®

Receptacles, Plugs and Connectors
(Connector Shown).

Pressure wire terminals allow cable to be

readily replaced when necessary. Terminal
screws grip conductors firmly. Spring con-
tacts provide constant pressure.
Energized contacts deeply recessed to re- Positive mechanical cable clamps provide
duce danger of accidental touching, mini- strain relief conductor connections, allow
mize possibility of exposed arcs. Insulator easy cable replacement.
quenches arcing, and is resistant to abnor-
mal heat and to fire.
† Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 7
 D-8
NEMA 3,3R,4,4X
Powertite® 60 Amp Pin and Sleeve
Receptacles and Plugs
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
Wire Recess Diameter: .312”. Wire Size Range: #6—#2
D

Building; #6—#4 Extra Flex.

NEMA 4X Receptacles and Plugs

Description Catalog Number

Receptacles are provided with spring door and screw cap.

Plug Cable Receptacle Receptacle

Grounding Hub Size, Range, with AEE with AJA Receptacle Clamping
Style Wire/Pole Inches Inches Mounting Box* Mounting Box* Only† Ring Plug**

Style 1 2W,2P 1 .500 to 1.375 ADRE6022-100 ADJA6022-100 ADR6022 ACP6022BC

1-1/4 .500 to 1.375 ADRE6022-125 ADJA6022-125 ADR6022 ACP6022BC
3W,3P 1 .500 to 1.375 ADRE6033-100 ADJA6033-100 ADR6033 ACP6033BC
1-1/4 .500 to 1.375 ADRE6033-125 ADJA6033-125 ADR6033 ACP6033BC
4W,4P 1-1/4 .500 to 1.375 ADRE6044-125 ADJA6044-125 ADR6044 ACP6044BC
1-1/2 .500 to 1.375 ADRE6044-150 ADJA6044-150 ADR6044 ACP6044BC

Style 2 2W,3P 1 .500 to 1.375 ADRE6023-100 ADJA6023-100 ADR6023 ACP6023BC

1-1/4 .500 to 1.375 ADRE6023-125 ADJA6023-125 ADR6023 ACP6023BC
3W,4P 1-1/4 .500 to 1.375 ADRE6034-125 ADJA6034-125 ADR6034 ACP6034BC
1-1/2 .500 to 1.375 ADRE6034-150 ADJA6034-150 ADR6034 ACP6034BC

Maximum Horsepower Ratings: 60 Amp Receptacles, Plugs and Connectors.

Not for normal starting and stopping, but

plug may be withdrawn in an emergency if Phase Motor Horsepower
within these maximum H.P. ratings. Motor Wire/Pole 120V 240V 480V 600V
For Reverse Service add suffix -RS to
catalog number. 1-Phase 2W,2P or 2W,3P 3HP 10HP 20HP 20HP

3-Phase 3W,3P; 3W,4P; or 4W,4P 7-1/2HP 15HP 30HP 30HP

* For Additional Mounting Boxes, See Page D-12. ** Plug and receptacle combination is NEMA 4X rated when clamping ring is fully
tightened on receptacle. †Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 8
NEMA 3,3R,4,4X
D-9
Powertite® 60 Amp Pin and Sleeve
Cable Connectors
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
Wire Recess Diameter: .312”. Wire Size Range: #6—#2

D
Building; #6—#4 Extra Flex.

Description NEMA 4X Connectors and Plugs

Catalog Number

Connector/
Plug Cable
Grounding Range, Connector Complete Connector Clamping
Style Wire/Pole Inches with Plug* Body Only Ring Plug*

Style 1 2W,2P .500 to 1.375 ARCC6022BC ARC6022BC ACP6022BC

.500 to 1.375 ARCC6022BC ARC6022BC ACP6022BC
3W,3P .500 to 1.375 ARCC6033BC ARC6033BC ACP6033BC
.500 to 1.375 ARCC6033BC ARC6033BC ACP6033BC
4W,4P .500 to 1.375 ARCC6044BC ARC6044BC ACP6044BC
.500 to 1.375 ARCC6044BC ARC6044BC ACP6044BC

Style 2 2W,3P .500 to 1.375 ARCC6023BC ARC6023BC ACP6023BC

.500 to 1.375 ARCC6023BC ARC6023BC ACP6023BC
3W,4P .500 to 1.375 ARCC6034BC ARC6034BC ACP6034BC
.500 to 1.375 ARCC6034BC ARC6034BC ACP6034BC

Pin and Sleeve Design: 60 Amp Powertite®

Receptacles, Plugs and Connectors
(Connector Shown).

Pressure wire terminals allow cable to be

readily replaced when necessary. Terminal
screws grip conductors firmly. Spring con-
tacts provide constant pressure.
Energized contacts deeply recessed to Positive mechanical cable clamps provide
reduce danger of accidental touching, mini- strain relief at conductor connections, allow
mize possibility of exposed arcs. Insulator easy cable replacement.
quenches arcing, and is resistant to abnor-
mal heat and to fire.

* Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 9
 D-10
NEMA 3,3R,4,4X
Powertite® 100 and 150 Amp Pin and Sleeve
Receptacles and Plugs
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
100 Amp: Wire Recess Diameter: .391”. Wire Size Range: #4—#1
D

Building; #4—#2 Extra Flex.

150 Amp: Wire Recess Diameter: .525”. Wire Size Range: #2—1/0
Building; #2—#1/0 Extra Flex.
NEMA 4X Receptacles and Plugs
Description Catalog Number
Receptacles are provided with spring door and screw cap.

Plug Cable Receptacle

Grounding Hub Size, Range, with AJA Receptacle Clamping
Style Wire/Pole Inches Inches Mounting Box* Only† Ring Plug**

100 Amp 2W,2P 1-1/4 .875 to 1.906 ADJA1022-125 ADR1022 ACP1022CD

Style 1 1-1/2 .875 to 1.906 ADJA1022-150 ADR1022 ACP1022CD
3W,3P 1-1/4 .875 to 1.906 ADJA1033-125 ADR1033 ACP1033CD
1-1/2 .875 to 1.906 ADJA1033-150 ADR1033 ACP1033CD
4W,4P 1-1/2 .875 to 1.906 ADJA1044-150 ADR1044 ACP1044CD
2 .875 to 1.906 ADJA1044-200 ADR1044 ACP1044CD

100 Amp 2W,3P 1-1/4 .875 to 1.906 ADJA1023-125 ADR1023 ACP1023CD

Style 2 1-1/2 .875 to 1.906 ADJA1023-150 ADR1023 ACP1023CD
3W,4P 1-1/2 .875 to 1.906 ADJA1034-150 ADR1034 ACP1034CD
2 .875 to 1.906 ADJA1034-200 ADR1034 ACP1034CD
150 Amp 3W,4P 1-1/2 .875 to 1.906 ADJA15034-150 ADR15034 ACP15034CD
Style 2 2 1.250 to 2.187 ADJA15034-200 ADR15034 ACP15034DE

Maximum Horsepower Ratings: Receptacles, Plugs and Connectors.

100 Amp Motor Horsepower
• Not for normal starting and stopping, but Phase
Amp Wire/Pole
plug may be withdrawn in an emergency if Motor 120V 240V 480V 600V
within these maximum H.P. ratings. 1-Phase 2W,2P or 2W,3P 7-1/2HP 15HP 30HP 30HP
• For Reverse Service add suffix -RS to 100
catalog number. 3-Phase 3W,3P; 3W,4P; or 4W,4P 10HP 20HP 40HP 40HP
150 3-Phase 3W,4P –––– 50HP 100HP 100HP
150 Amp
• Not for normal starting and stopping. Do
not disconnect under load.
• For Reverse Service add suffix -RS to
catalog number.

* For Additional Mounting Boxes, See Page D-12. ** Plug and receptacle combination is NEMA 4X rated when clamping ring is fully
tightened on receptacle. Receptacle is NEMA 4X rated when screw cap is closed when the receptacle is not in use.

Effective July, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 10
NEMA 3,3R,4,4X
D-11
Powertite® 100 Amp Pin and Sleeve
Cable Connectors
250 Volt D.C., 600 Volt A.C., 50-400 Hz Pressure Wire Terminals.
Wire Recess Diameter: .391”. Wire Size Range: #4—#1 Building;

D
#4—#2 Extra Flex.

Description NEMA 4X Connectors and Plugs

Catalog Number
P

Connector
Plug Cable Connector
Grounding Range, Complete Connector Clamping
Style Wire/Pole Inches with Plug Body Only Ring Plug

Style 1 2W,2P .875 to 1.906 ARCC1022CD ARC1022CD ACP1022CD

3W,3P .875 to 1.906 ARCC1033CD ARC1033CD ACP1033CD
4W,4P .875 to 1.906 ARCC1044CD ARC1044CD ACP1044CD

Style 2 2W,3P .875 to 1.906 ARCC1023CD ARC1023CD ACP1023CD

3W,4P .875 to 1.906 ARCC1034CD ARC1034CD ACP1034CD

Pin and Sleeve Design: 100 and 150 Amp Powertite®

Receptacles, Plugs and Connectors
(Connector Shown).

Solid Brass (100A) or Copper (150A)

Contact with Beryllium Copper Springs

Energized contacts deeply recessed to re- Positive mechanical cable clamps provide
duce danger of accidental touching, mini- strain relief at conductor connections, allow
mize possibility of exposed arcs. Insulator easy cable replacement.
quenches arcing, and is resistant to abnor-
mal heat and to fire.

† Plug and connector body combination is NEMA 4X rated when clamping ring is fully tightened on connector body.

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 11
 D-12
Powertite® 30, 60, 100 and 150 Amp
Mounting Boxes for Receptacles
D

Description Catalog Number

30 Ampere

Hub Size, Inches AEE AERH AERC AERA

1/2 AEE13 AERH13 AERC13 AERA13

3/4 AEE23 AERH23 AERC23 AERA23
1 AEE33 AERH33 AERC33 AERA33

60 or 100 Ampere

Hub Size, Inches AEE AERH AERC AERA

1 AEE36 AERH36 AERC36 AERA36

1-1/4 AEE46 AERH46 AERC46 AERA46
1-1/2 AEE56 AERH56 AERC56 AERA56

60, 100 and 150

Ampere

Hub Size, Inches AJA (60 or 100 Amp)*

1 AJA310
1-1/4 AJA410
1-1/2 AJA510
2 AJA610

Adapters for
60, 100 and 150 Ampere
Receptacles for
Use with AJA
Service Back Boxes

(60, 100 or 150 Amp)

AJA100

* Feed-Thru box furnished with one close-up plug in bottom recessed hub.

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 12
 D-13
Powertite® 30, 60, 100 and 150 Amp Plug Caps

D
Applications
• Where portable equipment is not in
use.
• Protects insulation and plug contacts
from excessive moisture, dirt, dust,
and corrosion.
• For use with 30 Amp 3 Pole and 4
Pole, 60 Amp 4 Pole and 100 and 150
Amp 4 Pole plugs.
• Cap is secured to plug by aviation
cable. When in use the cap is held
in place with standard plug clamping
ring.
Standard Materials
• Cap is Blue ABS Plastic

Ordering Information

Catalog Amperage For use

Number with:
ACPCAP3034 30 ACP3023BC
ACP3033BC
ACP3034BC
ACP3044BC

ACPCAP6004 60 ACP6034BC
ACP6044BC

ACPCAP1004 100 ACP1034CD

ACP1044CD

150 ACP15034CD
ACP15034DE

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 13
 D-14
Replacement Interiors for Powertite®
30, 60, 100 and 150 Amp Plugs,
Receptacles and Cable Connectors
D

Description Catalog Number

30 Ampere

Grounding Style Wire/Pole Receptacle Plug Receptacle Plug

Style 1 2W,2P ARI-3022 API-3022 ----------------- -----------------

3W,3P ARI-3033 API-3033 ----------------- -----------------
4W,4P ARI-3044 API-3044 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- ARI-3023 API-3023

3W,4P ----------------- ----------------- ARI-3034 API-3034

60 Ampere

Grounding Style Wire/Pole Receptacle Plug Receptacle Plug

Style 1 2W,2P ARI-6022 API-6022 ----------------- -----------------

3W,3P ARI-6033 API-6033 ----------------- -----------------
4W,4P ARI-6044 API-6044 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- ARI-6023 API-6023

3W,4P ----------------- ----------------- ARI-6034 API-6034

100 and 150 Ampere

Grounding Style Wire/Pole Receptacle Plug Receptacle Plug

100 Amp 2W,2P ARI-1022 API-1022 ----------------- -----------------

Style 1 3W,3P ARI-1033 API-1033 ----------------- -----------------
4W,4P ARI-1044 API-1044 ----------------- -----------------

100 Amp 2W,3P ----------------- ----------------- ARI-1023 API-1023

Style 2 3W,4P ----------------- ----------------- ARI-1034 API-1034

150 Amp 3W,4P ----------------- ----------------- ARI-15034 API-15034

Style 2

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 14
 D-15
Powertite® 30, 60, 100 and 150 Amp
Replacement Parts

D
Description Catalog Number

ACP Plug Clamping Ring

(Includes Gasket)

130 Amp Plug - 2, 3 and 4-Pole CLMPR30

160 Amp Plug - 2 and 3-Pole CLMPR23P60
160 Amp Plug - 4-Pole CLMPR4P60
100 Amp Plug - 2 and 3-Pole CLMPR23P100
100 and 150 Amp Plug - 4-Pole CLMPR4P100

Receptacle Covers

Spring Cover
(Includes Gasket and Ring)

130 Amp - 2, 3 and 4-Pole PTSC30

160 Amp - 2 and 3-Pole PTSC60A
160 Amp - 4-Pole PTSC60B
100 Amp - 2 and 3-Pole PTSC100A
100 and 150 Amp - 4-Pole PTSC100B

Threaded Cover
(Includes Gasket and Chain)

130 Amp - 2, 3, and 4-Pole PTTC30

160 Amp - 2 and 3-Pole PTTC60A
160 Amp - 4-Pole PTTC60B
100 Amp - 2 and 3-Pole PTTC100A
100 and 150 Amp - 4-Pole PTTC100B

Bushing Bags for Plugs and Cable Connectors

130 Amp PTGB30

160 Amp PTGB60
100 Amp and 150 Amp (CD) PTGBCD
150 Amp (DE) PTGBDE

Universal Plug Bushing

130 & 60 Amp PTGBUBC

Receptacle Ground Lug Kit

30 Amp Receptacle Ground Lug Kit PTRGL30

60 Amp Receptacle Ground Lug Kit PTRGL60
100 Amp Receptacle Ground Lug Kit PTRGL100

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 15
 D-16
Dimensions:
Powertite® 30, 60, 100 and 150 Amp Pin and
Sleeve Receptacles, Plugs and Connectors
D

Spring Door Front View Screw Cap Spring Door Back View Screw Cap

Receptacle Mounted on AEE Box Receptacle Mounted on AJA-AJAC Box

A B C D E F A B C D E F G

Dimensions in Inches Dimensions in Inches

30 Amp 6.88 3.75 4.25 7.13 4.25 5.00 160 Amp 9.63 8.00 8.81 10.69 4.88 6.88 7.88
60 Amp 9.75 5.25 5.50 10.00 5.38 6.38 100 & 150 Amp 11.44 9.00 9.19 11.82 4.88 6.88 7.88

Dimensions in Centimeters Dimensions in Centimeters

30 Amp 17.5 9.5 10.8 18.1 10.8 12.7 160 Amp 24.4 20.3 22.4 27.1 12.4 17.5 20.0
60 Amp 24.8 13.3 14.0 25.4 13.7 16.2 100 & 150 Amp 32.4 22.9 23.3 30.0 12.4 17.5 20.0

Connector A B A B

Dimensions in Inches Dimensions in Centimeters

130 Amp 10.50 3.13 26.7 7.9

160 Amp 13.25 3.81 33.7 9.7
ARCC Cable Connector 100 Amp 16.00 4.25 40.6 10.8

Receptacle (ADR)

Hole DIA.
30A-.23”
Plug
Spring Door 60-100A-.38”
Screw Cap ACP Plug

No. Poles A B C D
No. Poles A B C D E F
Dimensions in Inches
Dimensions in Inches
130 Amp 2,3,4 6.00 4.75 3.13 1.86
130 Amp 2,3,4 2.80 3.19 3.38 2.72 2.06 2.75 160 Amp 2,3 7.81 4.94 3.50 2.23
160 Amp 2,3 4.88 4.63 4.25 3.50 2.31 3.10 160 Amp 4 7.81 4.94 3.81 2.55
160 Amp 4 4.88 4.63 4.25 3.50 2.44 3.35 100 Amp 2,3 10.50 6.63 4.00 2.47
100 Amp 2,3 5.10 5.50 4.25 3.50 2.44 3.40 100 Amp 4 10.50 6.63 4.25 2.72
100 & 150 Amp 4 5.10 5.50 4.25 3.50 2.56 3.60 150 Amp (CD) 4 10.50 6.63 4.25 2.72
150 Amp (DE) 4 13.40 9.73 4.25 2.72

Dimensions in Centimeters Dimensions in Centimeters

130 Amp 2,3,4 15.2 12.1 7.9 4.7
130 Amp 2,3,4 7.1 8.1 8.6 6.9 5.2 7.0 160 Amp 2,3 19.8 12.5 8.9 5.7
160 Amp 2,3 12.4 11.8 10.8 8.9 5.9 7.9 160 Amp 4 19.8 12.5 9.7 6.5
160 Amp 4 12.4 11.8 10.8 8.9 6.2 8.5 100 Amp 2,3 26.7 16.8 10.2 6.3
100 Amp 2,3 13.0 14.0 10.8 8.9 6.2 8.6 100 Amp 4 26.7 16.8 10.8 6.9
100 & 150 Amp 4 13.0 14.0 10.8 8.9 6.5 9.1 150 Amp (CD) 4 26.7 16.8 10.8 6.9
150 Amp (DE) 4 43.0 24.7 10.8 6.9

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 16
 D-17
Dimensions:
Powertite® 30, 60 100 and 150 Amp
Mounting Boxes

D
AJAC and AJA AERA★ AERC★★ and AERH Mounting Boxes
Mounting Boxes ◆ ◆
Hub A★ B★★ C D E F G H J
Hub A B◆◆ C
Dimensions in Inches
Dimensions in Inches
30 Amp 1/2 .69 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
60, 100 and 1 1.13 .56 8.00
30 Amp 3/4 .75 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
150 Amp 1-1/4 1.13 .56 8.00
30 Amp 1 .81 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
1-1/2 1.50 .56 8.00
2 1.50 .56 8.00 60 Amp 1 .81 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38
60 Amp 1-1/4 .94 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38
60 Amp 1-1/2 1.00 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38
Dimensions in Centimeters

60, 100 and 1 2.9 1.4 20.3 Dimensions in Centimeters

150 Amp 1-1/4 2.9 1.4 20.3
1-1/2 3.8 1.4 20.3 30 Amp 1/2 1.8 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
2 3.8 1.4 20.3 30 Amp 3/4 1.9 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
30 Amp 1 2.1 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
AJA has two hubs. Close-up plug furnished in
◆◆

bottom recessed hub. 60 Amp 1 2.1 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5
60 Amp 1-1/4 2.4 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5
60 Amp 1-1/2 2.5 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5

★ Dimension “A” for AERA only. ★★ Dimension “B” for AERC only.

AEE Mounting Box (1/2”, and 3/4”, and 1” Hub)

A B C D E F G
Dimensions in Inches
30 Amp 4.13 5.00 3.63 4.25 3.38 1.44 .94

Dimensions in Centimeters
11/32” holes for 5/16” bolt 30 Amp 10.5 12.7 9.2 10.8 8.6 3.7 2.4
5/16-18 threaded holes

AJA100 AEE Mounting Box (1”, 1-1/4” and 1-1/2” Hub)

A B C D E F
A B C D E F G
Dimensions in Inches
Dimensions in Inches
5-7/8 5-3/16 5-7/8 5-3/16 3-1/2 4-13/16
60 Amp 5.92 6.38 4.75 5.38 4.25 1.63 1.25
Dimensions in Centimeters
Dimensions in Centimeters
14.9 13.2 14.9 13.2 8.9 12.2
60 Amp 15.0 16.2 12.1 13.7 10.8 4.1 3.2

Effective May, 2008 800-621-1506

Copyright 2008 www.appletonelec.com
PAGE 17
 D-18
**NEMA 3,3R,4,4X
Powertite® 200 Amp Pin and Sleeve
NEW Receptacles and Plugs
LOCKABLE 250 Volt D.C., 600 Volt A.C., 50-400Hz Wire Recess Diameter: .687”.
COVER Wire Size Range: #4/0-#2/0. Pressure Wire Terminals
D

Spring Door—NEMA 4X Weatherproof Receptacles and Plugs

Description Catalog Number

Plug Cable Receptacle

Grounding Hub Size, Range, with AJA Receptacle** Plug
Style Wire/Pole Inches Inches Mounting Box† Only Only

Style 1 3W,3P 1-1/2 .875 to 1.906 ADJA20033-150 ADR20033 AP20033CD

2 1.875 to 2.500 ADJA20033-200 ADR20033 AP20033E
2-1/2 1.875 to 2.500 ADJA20033-250 ADR20033 AP20033E
4W,4P 2 .875 to 1.906 ADJA20044-200 ADR20044 AP20044CD
2-1/2 1.875 to 2.500 ADJA20044-250 ADR20044 AP20044E
Style 2 2W,3P 1-1/2 .875 to 1.906 ADJA20023-150 ADR20023 AP20023CD
2 1.875 to 2.500 ADJA20023-200 ADR20023 AP20023E
2-1/2 1.875 to 2.500 ADJA20023-250 ADR20023 AP20023E
3W,4P 1-1/2 .875 to 1.906 ADJA20034-150 ADR20034 AP20034CD
2 1.875 to 2.500 ADJA20034-200 ADR20034 AP20034E
2-1/2 1.875 to 2.500 ADJA20034-250 ADR20034 AP20034E

Maximum Conductor Size

For Reverse Service add suffix -RS to
catalog number. Wire Recess Conductor Size Max. Strand Type Conductor

.687” Dia. 4/0 219 General Wire

4/0 259 Flexible Cable
3/0 427 Extra Flexible Cable
2/0 259 Flexible Cable
2/0 259 Flexible Cable

Maximum Horsepower Ratings*

Phase Motor Horsepower

Motor Wire/Pole 120V 240V 480V 600V

1-Phase 2W,3P 15HP 30HP 40HP 40HP

3-Phase 3W,3P; 3W,4P; or 4W,4P 20HP 40HP 50HP 50HP

* Not for normal starting and stopping, but plug may be withdrawn if necessary if within
these maximum H.P. ratings.

** Receptacle meets NEMA 3R with spring door closed and NEMA 3, 3R, 4, 4X with plug fully
† Additional mounting boxes on page D-22. inserted and wing nuts fully tightened or clamp cover installed with wing nuts fully tightened.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 18
**NEMA 3,3R,4,4X
D-19
Powertite® 200 Amp Pin and Sleeve
Receptacles, Plugs and Cable Connectors
250 Volt D.C., 600 Volt A.C., 50-400Hz Wire Recess Diameter: .687”.
Wire Size Range: #4/0-#2/0. Pressure Wire Terminals.

D
Clamp Cover—NEMA 4X Receptacles and Plugs Clamp Cover— NEMA 4X Connectors and Plugs
Catalog Number Catalog Number

Receptacle
with AJA Receptacle** Plug Connector Complete Connector Plug
Mounting Box† Only Only with Plug* Body Only Only

AJA20033-150 AR20033 AP20033CD ARCC20033CD ARC20033CD AP20033CD

AJA20033-200 AR20033 AP20033E ARCC20033E ARC20033E AP20033E
AJA20033-250 AR20033 AP20033E
AJA20044-200 AR20044 AP20044CD ARCC20044CD ARC20044CD AP20044CD
AJA20044-250 AR20044 AP20044E ARCC20044E ARC20044E AP20044E

AJA20023-150 AR20023 AP20023CD ARCC20023CD ARC20023CD AP20023CD

AJA20023-200 AR20023 AP20023E
AJA20023-250 AR20023 AP20023E ARCC20023E ARC20023E AP20023E
AJA20034-150 AR20034 AP20034CD ARCC20034CD ARC20034CD AP20034CD
AJA20034-200 AR20034 AP20034E
AJA20034-250 AR20034 AP20034E ARCC20034E ARC20034E AP20034E

Pin and Sleeve Design: 200 Amp Powertite® Receptacles, Plugs and Connectors (Connector shown).

Energized contacts deeply recessed

to reduce danger of accidental touch-
ing, minimize possibility of exposed
arcs. Insulator quenches arcing and is ** Plug and connector body combination is NEMA 4X rated when
resistant to abnormal heat and to fire. wing nuts are fully tightened on connector body.
** Receptacle meets NEMA 3R with spring door closed and NEMA
3, 3R, 4, 4X with plug fully inserted and wing nuts fully tightened
† Additional mounting boxes on page D-22. or clamp cover installed with wing nuts fully tightened.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 19
 D-20
Powertite® 400 Amp Pin and Sleeve
Receptacles and Plugs: Raintight
250 Volt D.C., 600 Volt A.C., 50-400Hz.
Wire Recess Diameter: .84” or 1.25”.
D

Wire Size Range: 400MCM—1000MCM.

Clamp Cover Receptacles and Plugs– Raintight

Description Catalog Number

Note: Box can be turned for vertical or horizontal

mount.

For Reverse Service add suffix -RS to

catalog number.

Solder wire terminals standard on all models. See

page D-23 for optional pressure terminal kits.

Wire
Recess Hub Receptacle
Dia., Grounding Size, with AJA Receptacle Cable Range, Plug
Inches Style Wire/Pole Inches† Mounting Box Only Inches Only

.84 * Style 1 3W,3P 4 AJA40033-400 AR40033 1.875 to 2.500 AP40033E

4W,4P 4 AJA40044-400 AR40044 1.875 to 2.500 AP40044E

.84 * Style 2 2W,3P 4 AJA40023-400 AR40023 1.875 to 2.500 AP40023E

3W,4P 4 AJA40034-400 AR40034 1.875 to 2.500 AP40034E

1.25 Style 1 3W,3P 4 AJA40133-400 AR40133 2.500 to 3.000 AP40133F

AJA40133-400 AR40133 3.000 to 3.500 AP40133G
4W,4P 4 AJA40144-400 AR40144 2.500 to 3.000 AP40144F
AJA40144-400 AR40144 3.000 to 3.500 AP40144G

1.25 Style 2 2W,3P 4 AJA40123-400 AR40123 2.500 to 3.000 AP40123F

AJA40123-400 AR40123 3.000 to 3.500 AP40123G
3W,4P 4 AJA40134-400 AR40134 2.500 to 3.000 AP40134F
† Has feed-thru 4” tapped openings. Supplied AJA40134-400 AR40134 3.000 to 3.500 AP40134G
with one 4” to 3” reducer and one 4” close-up plug

400 Amp Receptacles, Plugs and Connectors

Maximum Conductor Size

Solder Conductor Max. Type

Recess Size Strand Conductor

0.84” 500 MCM 37 General Wire

Dia. 400 MCM 259 Flexible Cable
400 MCM 427 Extra Flexible Cable

1.25” 1000 MCM 61 General Wire

Dia. 900 MCM 427 Flexible Cable
800 MCM 703 Extra Flexible Cable

400A not horsepower rated. Plug is for disconnecting use only-not for current rupturing.

Effective August, 2007 800-621-1506

Copyright 2007 www.appletonelec.com
PAGE 20
 D-21
Powertite® 400 Amp Pin and Sleeve Cable
Connectors and Plugs
250 Volt D.C., 600 Volt A.C., 50-400Hz Solder Well Wire Terminals.
Wire Recess Diameter: .84” or 1.25”.

D
Wire Size Range: 400MCM—1000MCM.

Cable Connectors and Plugs

Description Catalog Number

Wire
Recess Grounding Cable Range Connector Plug
Dia., Inches Style Wire/Pole Inches Body Only Only

.84 Style 1 3W,3P 1.875 to 2.500 ARC40033E AP40033E

4W,4P 1.875 to 2.500 ARC40044E AP40044E

.84 Style 2 2W,3P 1.875 to 2.500 ARC40023E AP40023E

3W,4P 1.875 to 2.500 ARC40034E AP40034E

1.25 Style 1 3W,3P 2.500 to 3.000 ARC40133F AP40133F

3.000 to 3.500 ARC40133G AP40133G
4W,4P 2.500 to 3.000 ARC40144F AP40144F
3.000 to 3.500 ARC40144G AP40144G

1.25 Style 2 2W,3P 2.500 to 3.000 ARC40123F AP40123F

3.000 to 3.500 ARC40123G AP40123G
3W,4P 2.500 to 3.000 ARC40134F AP40134F
3.000 to 3.500 ARC40134G AP40134G

Pin and Sleeve

Design: 400 Amp
Powertite®
Receptacles,
Plugs and
Connectors
(Connector shown)

Energized contacts deeply recessed

to reduce danger of accidental touch-
ing, minimize possibility of exposed
arcs. Insulator quenches arcing and is
resistant to abnormal heat and to fire.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 21
 D-22
Powertite® 200 and 400 Amp Mounting Boxes
and Replacement Interiors
D

Description Catalog Number

200 Amp
AJA/AJB Mounting
Boxes and
Angle Adapter

Hub Size, AJA200 (Angle

Inches AJB AJA AJAC Adapter Only)

1-1/2 NPT ---------------- AJA520 ----------------- AJA200

2 NPT AJB620 AJA620 ----------------- AJA200
2-1/2 NPT ---------------- AJA720 AJAC720 AJA200
2-3/8 (Cored) AJB238 ---------------- ---------------- ----------------

400 Amp
AJA Mounting
Box and
Angle Adapter
Hub Size, AJA400 (Angle
Inches AJAC* Adapter Only)

4 AJAC400 AJA400

200 Amp Interiors

Grounding
Style Wire/Pole Receptacle Plug Receptacle Plug
Style 1 3W,3P ARI20033 API20033 ----------------- -----------------
4W,4P ARI20044 API20044 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- ARI20023 API20023

3W,4P ----------------- ----------------- ARI20034 API20034

400 Amp Interiors

Wire
Recess
Dia., Grounding
Inches Style Wire/Pole Receptacle Plug Receptacle Plug
.84 Style 1 3W,3P ARI40033 API40033 ----------------- -----------------
4W,4P ARI40044 API40044 ----------------- -----------------
.84 Style 2 2W,3P ----------------- ----------------- ARI40023 API40023
3W,4P ----------------- ----------------- ARI40034 API40034
1.25 Style 1 3W,3P ARI40133 API40133 ----------------- -----------------
4W,4P ARI40144 API40144 ----------------- -----------------
1.25 Style 2 2W,3P ----------------- ----------------- ARI40123 API40123
3W,4P ----------------- ----------------- ARI40134 API40134
*Has feed-thru 4” tapped openings. Supplied with one 4” to 3” reducer and one 4” close-up plug.
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 22
 D-23
Powertite® Replacement Parts and Accessories:
200 and 400 Amp

D
Description Catalog Number

Receptacle Covers

Spring Cover
(Includes Gasket)

200 Amp - 2 and 3-Pole PTLC200A

200 Amp - 4-Pole PTLC200B

Clamp Cover
(Includes Gasket and Chain)
200 Amp - 2 and 3-Pole PTBC200A

200 Amp - 4-Pole PTBC200B

400 Amp - 2 and 3-Pole PTBC400A

400 Amp - 4-Pole PTBC400B

Bushing Bags for Plugs and Cable Connectors

200 Amp - Suffix CD PTGBCD

200 Amp - Suffix E PTGB200E

400 Amp - Suffix E PTGB400E

400 Amp - Suffix F PTGB400F

400 Amp - Suffix G PTGB400G

Receptacle Lockout Device

Lockout, 200 Amp 3 & 4 Pole Models PTLOCK2004

Lockout, 400 Amp 4 Pole Models PTLOCK4004

Optional Accessory for Wire Size* #1 to #4

200 Amp, 3 Pole Wire Adapter Kit PTK200WA3

200 Amp, 4 Pole Wire Adapter Kit PTK200WA4

* Caution: Check National Electrical Code for proper wire size and application.

400 Amp Pressure Terminal Kits

For use with 400-500 MCM wire

3 Adapters PTK84-3P

4 Adapters PTK84-4P

For use with 750 MCM general wire or 500-777 MCM flexible wire
3 Adapters PTK750-3P

4 Adapters PTK750-4P

Effective August, 2007 800-621-1506

Copyright 2007 www.appletonelec.com
PAGE 23
 D-24
Dimensions:
Powertite® 200 Amp Pin and Sleeve Receptacles,
Plugs, Connectors and Mounting Boxes
D

Spring Door Clamp Cover

Receptacle Mounted on AJA and AJAC Boxes Connector Body
A B C D E F G H J K No. Poles A B C A B C
Dimensions in Inches Dimensions in Dimensions in
8.00 10.75 6.75 9.50 14.00 15.25 3.75 1.88 13.50 14.25 Inches Centimeters

Dimensions in Centimeters 3 13.00 4.19 5.38 33.00 10.6 13.7

20.3 27.3 17.2 24.1 35.6 38.7 9.5 4.8 34.3 36.2 4 13.00 4.56 5.75 33.00 11.6 14.6

Side View

Spring Door Clamp Cover

Receptacle Plug
No. Poles A B C D E F G H No. Poles A B C D E

Dimensions in Inches Dimensions in Inches

3 3.25 5.63 4.19 8.00 6.63 6.56 6.70 7.05 3 11.94 7.81 3.81 3.75 6.44
Dimensions in Centimeters Dimensions in Centimeters

3 8.3 14.3 10.6 20.3 16.8 16.7 16.3 17.2 3 30.3 19.8 9.7 9.5 16.4
Dimensions in Inches Dimensions in Inches

4 3.63 5.63 4.56 8.00 6.63 6.56 6.70 7.05 4 11.94 7.81 4.19 4.13 6.81
Dimensions in Centimeters Dimensions in Centimeters

4 9.2 14.3 11.6 20.3 16.8 16.7 16.3 17.2 4 30.3 19.8 10.6 10.5 17.3

AJA200
AJA200
A B C D E
Dimensions in Inches

45¡
8.0 7.0 8.0 7.0 6.0
Dimensions in Centimeters
17/32” holes
for 1/2” bolt 20.3 17.8 20.3 17.8 15.2
3/8-16 tapped holes on
5-5/8” bolt circle

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 24
 D-25
Dimensions:
Powertite® 400 Amp Pin and Sleeve Receptacles,
Plugs, Connectors and Mounting Boxes

D
Receptacle Mounted on AJAC Box Receptacle

Tap Size A B C D E F G H No. Poles A B C D E F

Dimensions in Inches Dimensions in Inches

4★ 15.88 15.88 6.50 15.13 22.00 24.25 8.50 3.88 3 11.25 12.25 5.13 6.75 7.75 4.19
Dimensions in Centimeters Dimensions in Centimeters

4★ 40.3 40.3 16.5 38.4 55.9 61.6 21.6 9.8 3 28.6 31.1 13.0 17.2 19.7 10.6
★ AJAC box has feed-thru 4” openings. Supplied with one 4” to 3” Dimensions in Inches
reducer, and one 4” close-up plug.
4 11.25 12.25 5.63 6.75 7.75 4.69
Dimensions in Centimeters

4 28.6 31.1 14.3 17.2 19.7 11.9

Plug
No. Poles A B C D E F
Dimensions in Inches

3 15.00 19.00 11.25 4.70 4.66 7.50

Dimensions in Centimeters
Connector Body
3 38.1 48.3 28.6 12.0 11.8 19.1
Dimensions in Inches No. Poles A B C A B C

4 15.50 19.00 11.25 5.19 5.16 8.00 Dimensions in Dimensions in

Inches Centimeters
Dimensions in Centimeters
3 19.00 5.13 7.25 48.3 13.0 18.4
4 39.4 48.3 28.6 13.2 13.1 20.3 4 19.00 5.63 7.75 48.3 14.3 19.7

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 25
 D-26
Powertite® Plug Adapters for Conduit and Fittings
Furnished Complete with Setscrew
D

Conduit
Description Size (Inches) Catalog Number

Powertite® Adapters
NPT Standard Pipe Threads Accommodate Rigid Metal Conduit or Standard Connectors
for Flexible Conduit, Armored Cable and Non-Metallic Cable.

For 30 Amp Plug 3/4 PTA-75

1 PTA-100

For 60 Amp Plug 3/4 PTA-75

1 PTA-100

For 100 Amp Plug 1-1/4 PTA-125

1-1/2 PTA-150
2 PTA-200

For 200 Amp Plug 1-1/4 PTA-125

1-1/2 PTA-150
(Use with plugs 2 PTA-200
with CD suffix)

Ordering Information
To order Powertite® Plug with Adapter, add EXAMPLE: 30 Amp Plug Cat. No. Order ST Liquidtight Connector separately
proper PTA suffix to plug catalog number, ACP3022BC with Adapter tapped for 3/4” from Cat. Sec. ST.
omitting standard “BC” or “CD” suffix from would be Cat. No. ACP3022-PTA-75.
plug catalog number.

PTA Adapter for 30 and 60 Amp Powertite® Plugs

PTA Adapter for 100 and 200 Amp Powertite® Plugs

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 26
 D-27
Powertite® Plug Adapters for Conduit and Fittings
Furnished complete with setscrew.

D
Applications and Features
• PTA Adapter permits easy connection • Powertite Plug with Adapter serves • PTA Adapters are provided with set-
of liquidtight flexible metal conduit or as power source from main feeder line screw to positively lock ST Liquidtight
rigid metal conduit to Powertite Plugs. to power distribution equipment. Connector to Adapter.
The Adapter replaces the cable grip • ST Liquidtight Connectors thread di- • Smooth, precision machined copper-
normally supplied with the plugs. rectly into the PTA Adapter, permitting free (4/10 of 1%) aluminum for more
• Ideal where flexible connections are use of liquidtight flexible metal conduit
with Powertite Plugs.
attractive appearance.
required, and in wet locations.

Typical application includes Powertite

▲
Plug, PTA Adapter and Liquidtight Con-
nector. Use of Liquidtight Flexible Metal
Conduit ensures safe equipment opera-
tion even in wet locations.

Dimensions of PTA Powertite® Adapter

Conduit Dim. A Dim. C Dim. D

Catalog Plug Size, Pipe Dim. B Dia., Length,
Number Amp Inches Thread Thread Inches Inches

PTA-75 30 3/4— 2-1/8—

and 60 3/4 14 NPT 12UN-2B 2.50 2.15

PTA-100 30 1— 2-1/8-
and 60 1 11-1/2 NPT 12UN-2B 2.50 2.15

PTA-125 100 1-1/4— 2-3/4—

and 200 1-1/4 11-1/2 NPT 10UNS-2B 3.12 2.56

PTA-150 100 1-1/2— 2-3/4—

and 200 1-1/2 11-1/2 NPT 10UNS-2B 3.12 2.56

PTA-200 100 2— 2-3/4—

and 200 2 11-1/2 NPT 10UNS-2B 3.12 2.56

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 27
 D-28
Powertite® Series Intermateable Equivalents
Appleton Powertite® and Crouse-Hinds Arktite® Plugs, Receptacles,
Cord Connectors and Mounting Boxes listed here are Equivalent
and Completely Intermateable.
D

Crouse-Hinds Appleton Crouse-Hinds Appleton

Catalog Number Catalog Number Catalog Number Catalog Number

AJ37 AJA310 APC6255 ARCC6022BC

AJ47 AJA410 APC6353 ARCC6033BC
AJ57 AJA510 APC6355 ARCC6033BC
AJ58 AJA520 APC6363 ARCC6023BC
AJ67 AJA610 APC6365 ARCC6023BC

AJ68 AJA620 APC6453 ARCC6044BC

AJ69 AJAC400‡ APC6455 ARCC6044BC
AJ78 AJA720 APC6463 ARCC6034BC
AJ79 AJAC400‡ APC6465 ARCC6034BC
AJ89 AJAC400‡ APC10255 ARCC1022CD

AJC37 AJAC310 APC10257 ARCC1022CD

AJC47 AJAC410 APC10355 ARCC1033CD
AJC57 AJAC510 APC10357 ARCC1033CD
AJC67 AJAC610 APC10365 ARCC1023CD
AJC78 AJAC720 APC10367 ARCC1023CD

AP20355 AP20033CD APC10455 ARCC1044CD

AP20357 AP20033CD APC10457 ARCC1044CD
AP20358 AP20033E APC10465 ARCC1034CD
AP20455 AP20044CD APC10467 ARCC1034CD
AP20457 AP20044CD APC20315 ARCC20033CD

AP20458 AP20044E APC20317 ARCC20033CD

AP20365 AP20023CD APC20318 ARCC20033E
AP20367 AP20023CD APC20325 ARCC20023CD
AP20368 AP20023E APC20327 ARCC20023CD
AP20465 AP20034CD APC20328 ARCC20023E

AP20467 AP20034CD APC20415 ARCC20044CD

AP20468 AP20034E APC20417 ARCC20044CD
AP40358 AP40033E APC20418 ARCC20044E
AP40368 AP40023E APC20425 ARCC20034CD
AP40458 AP40044E APC20427 ARCC20034CD

AP40468 AP40034E APC20428 ARCC20034E

AP403510 AP40133F APJ3275 ACP3022BC
AP403512 AP40133G
AP403610 AP40123F APJ3375 ACP3033BC
AP403612 AP40123G

AP404510 AP40144F APJ3385 ACP3023BC

AP404512 AP40144G
AP404610 AP40134F APJ3475 ACP3044BC
AP404612 AP40134G
APC3253 ARCC3022BC
APJ3485 ACP3034BC
APC3255 ARCC3022BC
APC3353 ARCC3033BC APJ6275 ACP6022BC
APC3355 ARCC3033BC
APC3363 ARCC3023BC “BC” SUFFIX on 30 Amp plugs for
APC3365 ARCC3023BC cables ranging from .390” to 1.375”.
“BC” SUFFIX on 60 Amp plugs for
APC3453 ARCC3044BC cables ranging from .500” to 1.375”.
APC3455 ARCC3044BC “CD” SUFFIX plugs for cables ranging
APC3463 ARCC3034BC from .875” to 1.906”.
APC3465 ARCC3034BC ‡AJAC-400 not interchangeable.
APC6253 ARCC6022BC

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 28
 D-29
Powertite® Series Intermateable Equivalents
Appleton Powertite® and Crouse-Hinds Arktite® Plugs, Receptacles,
Cord Connectors and Mounting Boxes listed here are Equivalent
and Completely Intermateable.

D
Crouse-Hinds Appleton Crouse-Hinds Appleton
Catalog Number Catalog Number Catalog Number Catalog Number

APJ6375 ACP6033BC APR20315 ARC20033CD

APR20317 ARC20033CD
APJ6385 ACP6023BC APR20318 ARC20033CD
APR20325 ARC20023CD
APR20327 ARC20023CD
APJ6475 ACP6044BC
APR20328 ARC20023E
APR20415 ARC20044CD
APJ6485 ACP6034BC APR20417 ARC20044CD
APR20418 ARC20044E
APJ10277 ACP1022CD APR20425 ARC20034CD

APR20427 ARC20034CD
APJ10377 ACP1033CD APR20428 ARC20034E
APR40318 ARC40033E
APJ10387 ACP1023CD APR40328 ARC40023E
APR40418 ARC40044E

APJ10477 ACP1044CD APR40428 ARC40034E

AP321 ADR3022
APJ10487 ACP1034CD AR323 ADR3022
AR327 ADR3022
AR331 ADR3033

APR3253 ARC3022BC
APR3255 ARC3022BC AR332 ADR3023
APR3353 ARC3033BC AR333 ADR3033
APR3355 ARC3033BC AR334 ADR3023
APR3363 ARC3023BC AR337 ADR3033
AR338 ADR3023

APR3365 ARC3023BC
APR3453 ARC3044BC AR341 ADR3044
APR3455 ARC3044BC AR342 ADR3034
APR3463 ARC3034BC AR343 ADR3044
APR3465 ARC3034BC AR344 ADR3034
AR347 ADR3044

APR6253 ARC6022BC
APR6255 ARC6022BC AR348 ADR3034
APR6353 ARC6033BC AR621 ADR6022
APR6355 ARC6033BC AR623 ADR6022
APR6363 ARC6023BC AR627 ADR6022
AR631 ADR6033

APR6365 ARC6023BC
APR6453 ARC6044BC AR632 ADR6023
APR6455 ARC6044BC AR633 ADR6033
APR6463 ARC6034BC AR634 ADR6023
APR6465 ARC6034BC AR637 ADR6033
AR638 ADR6023

APR10255 ARC1022CD
APR10257 ARC1022CD
APR10355 ARC1033CD
APR10357 ARC1033CD “BC” SUFFIX on 30 Amp plugs for
APR10365 ARC1023CD cables ranging from .390” to 1.375”.
“BC” SUFFIX on 60 Amp plugs for
APR10367 ARC1023CD cables ranging from .500” to 1.375”.
APR10455 ARC1044CD “CD” SUFFIX plugs for cables ranging
APR10457 ARC1044CD from .875” to 1.906”.
APR10465 ARC1034CD
APR10467 ARC1034CD
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 29
 D-30
Powertite® Series Intermateable Equivalents
Appleton Powertite® and Crouse-Hinds Arktite® Plugs, Receptacles,
Cord Connectors and Mounting Boxes listed here are Equivalent
and Completely Intermateable.
D

Crouse-Hinds Appleton Crouse-Hinds Appleton

Catalog Number Catalog Number Catalog Number Catalog Number

AR641 ADR6044 ARE3333 ADRE3033-100

AR642 ADR6034 ARE3342 ADRE3023-75
AR643 ADR6044 ARE3343 ADRE3023-100
AR644 ADR6034 ARE3372 ADRE3033-75
AR647 ADR6044 ARE3373 ADRE3033-100

AR648 ADR6034 ARE3382 ADRE3023-75

AR1021 ADR1022 ARE3383 ADRE3023-100
AR1023 ADR1022 ARE3412 ADRE3044-75
AR1027 ADR1022 ARE3413 ADRE3044-100
AR1031 ADR1033 ARE3422 ADRE3034-75

AR1032 ADR1023 ARE3423 ADRE3034-100

AR1033 ADR1033 ARE3432 ADRE3044-75
AR1034 ADR1023 ARE3433 ADRE3044-100
AR1037 ADR1033 ARE3442 ADRE3034-75
AR1038 ADR1023 ARE3443 ADRE3034-100

AR1041 ADR1044 ARE3472 ADRE3044-75

AR1042 ADR1034 ARE3473 ADRE3044-100
AR1043 ADR1044 ARE3482 ADRE3034-75
AR1044 ADR1034 ARE3483 ADRE3034-100
AR1047 ADR1044 ARE6213 ADRE6022-100

AR1048 ADR1034 ARE6214 ADRE6022-125

AR2031 AR20033 ARE6233 ADRE6022-100
AR2032 AR20023 ARE6234 ADRE6022-125
AR2041 AR20044 ARE6273 ADRE6022-100
AR2042 AR20034 ARE6274 ADRE6022-125

AR4031 AR40033 ARE6313 ADRE6033-100

AR4032 AR40023 ARE6314 ADRE6033-125
AR4041 AR40044 ARE6323 ADRE6023-100
AR4042 AR40034 ARE6324 ADRE6023-125
AR40312 AR40133 ARE6333 ADRE6033-100

AR40322 AR40123 ARE6334 ADRE6033-125

AR40412 AR40144 ARE6343 ADRE6023-100
AR40422 AR40134 ARE6344 ADRE6023-125
ARE13 AEE13 ARE6373 ADRE6033-100
ARE23 AEE23 ARE6374 ADRE6033-125

ARE33 AEE33 ARE6383 ADRE6023-100

ARE36 AEE36 ARE6384 ADRE6023-125
ARE46 AEE46 ARE6414 ADRE6044-125
ARE56 AEE56 ARE6415 ADRE6044-150
ARE3211 ADRE3022-50 ARE6424 ADRE6034-125

ARE3212 ADRE3022-75 ARE6425 ADRE6034-150

ARE3231 ADRE3022-50 ARE6434 ADRE6044-125
ARE3232 ADRE3022-75 ARE6435 ADRE6044-150
ARE3271 ADRE3022-50 ARE6444 ADRE6034-125
ARE3272 ADRE3022-75 ARE6445 ADRE6034-150

ARE3312 ADRE3033-75 ARE6474 ADRE6044-125

ARE3313 ADRE3033-100 ARE6475 ADRE6044-150
ARE3322 ADRE3023-75 ARE6484 ADRE6034-125
ARE3323 ADRE3023-100 ARE6485 ADRE6034-150
ARE3332 ADRE3033-75 AREA6213 ADJA6022-100

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 30
 D-31
Powertite® Series Intermateable Equivalents
Appleton Powertite® and Crouse-Hinds Arktite® Plugs, Receptacles,
Cord Connectors and Mounting Boxes listed here are Equivalent
and Completely Intermateable.

D
Crouse-Hinds Appleton Crouse-Hinds Appleton
Catalog Number Catalog Number Catalog Number Catalog Number

AREA6214 ADJA6022-125 AREA10426 ADJA1034-200

AREA6233 ADJA6022-100 AREA10435 ADJA1044-150
AREA6234 ADJA6022-125 AREA10436 ADJA1044-200
AREA6273 ADJA6022-100 AREA10445 ADJA1034-150
AREA6274 ADJA6022-125 AREA10446 ADJA1034-200

AREA6313 ADJA6033-100 AREA10475 ADJA1044-150

AREA6314 ADJA6033-125 AREA10476 ADJA1044-200
AREA6323 ADJA6023-100 AREA10485 ADJA1034-150
AREA6324 ADJA6023-125 AREA10486 ADJA1034-200
AREA6333 ADJA6033-100 AREA20315 AJA20033-150

AREA6334 ADJA6033-125 AREA20316 AJA20033-200

AREA6343 ADJA6023-100 AREA20317 AJA20033-250
AREA6344 ADJA6023-125 AREA20325 AJA20023-150
AREA6373 ADJA6033-100 AREA20326 AJA20023-200
AREA6374 ADJA6033-125 AREA20327 AJA20023-250

AREA6383 ADJA6023-100 AREA20416 AJA20044-200

AREA6384 ADJA6023-125 AREA20417 AJA20044-250
AREA6414 ADJA6044-125 AREA20425 AJA20034-150
AREA6415 ADJA6044-150 AREA20426 AJA20034-200
AREA6424 ADJA6034-125 AREA20427 AJA20034-250

AREA6425 ADJA6034-150 AREX40317 AJA40033-400

AREA6434 ADJA6044-125 AREX40318 AJA40033-400
AREA6435 ADJA6044-150 AREX40326 AJA40023-400
AREA6444 ADJA6034-125 AREX40327 AJA40023-400
AREA6445 ADJA6034-150 AREX40328 AJA40023-400

AREA6474 ADJA6044-125 AREX40417 AJA40044-400

AREA6475 ADJA6044-150 AREX40418 AJA40044-400
AREA6484 ADJA6034-125 AREX40427 AJA40034-400
AREA6485 ADJA6034-150 AREX40428 AJA40034-400
AREA10214 ADJA1022-125 AREX403128 AJA40133-400

AREA10215 ADJA1022-150 AREX403129 AJA40133-400

AREA10234 ADJA1022-125 AREX403228 AJA40123-400
AREA10235 ADJA1022-150 AREX403229 AJA40123-400
AREA10274 ADJA1022-125 AREX4031210 AJA40133-400
AREA10275 ADJA1022-150 AREX4032210 AJA40123-400

AREA10314 ADJA1033-125 AREX4041210 AJA40144-400

AREA10315 ADJA1033-150 AREX4041212 AJA40144-400
AREA10324 ADJA1023-125 AREX4042210 AJA40134-400
AREA10325 ADJA1023-150 AREX4042212 AJA40134-400
AREA10334 ADJA1033-125 ARRC23 AERC23

AREA10335 ADJA1033-150 ARRC33 AERC33

AREA10344 ADJA1023-125 ARRC36 AERC36
AREA10345 ADJA1023-150 ARRC46 AERC46
AREA10374 ADJA1033-125 ARRC56 AERC56
AREA10375 ADJA1033-150 ARRH13 AERH13

AREA10384 ADJA1023-125 ARRH23 AERH23

AREA10385 ADJA1023-150 ARRH33 AERH33
AREA10415 ADJA1044-150 ARRH36 AERH36
AREA10416 ADJA1044-200 ARRH46 AERH46
AREA10425 ADJA1034-150 ARRH56 AERH56

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 31
 D-32
NEMA 3,3R,4,4X,12
WSR and WSRD Interlocked Receptacle
with Enclosed Disconnect Switch
600 Volt AC, 250 Volt DC, 30, 60, 100 Ampere, Fused and Non-fused
for use with Powertite® ACP and CPH plugs.
D

WSR Cast Aluminum Enclosure

WSRD Sheet Metal Enclosure WSRD Sheet Metal Enclosure WSRD Stainless Steel Enclosure

insertion or removal under load. Plug is

Applications
• Ideally suited for use in automotive
• For heavy duty applications where a secured in place by interlock and cannot
be withdrawn unless interlock release
and steel processing plants, pulp and
service outlet is required for portable paper processing plants, milk process-
or fixed electrical equipment such as lever is actuated. ing plants and creameries, fabrication
welders, generators, compressors, • Designed for use in raintight or yards and shipyards, refrigerated truck
infrared ovens, batch feeders, convey- watertight non-hazardous applications. terminals, and other industrial plant
ors, truck terminals or marine docks. Epoxy powder coating inside and applications.
• For use where an interlocked dis- outside of the receptacle/interlock
mechanism helps withstand corrosive
connect switch is desired to control a
Powertite receptacle and insertion or environments.
removal of plug. Interlock prohibits plug

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 32
NEMA 3,3R,4,4X,12
D-33
WSR and WSRD Interlocked Receptacle
with Enclosed Disconnect Switch
600 Volt AC, 250 Volt DC, 30, 60, 100 Ampere, Fused and Non-fused
for use with Powertite® ACP and CPH plugs.

D
Features • Class R fusing standard on fusible Standard Materials and Finishes
• Spring Door standard and screw cap units. Product can be retrofitted with • Receptacle assembly – copper-free
provided at no additional cost to meet Class J, K, or S fusing. aluminum with epoxy powder coating
NEMA 3, 3R, 4, 4X applications.
• Short Circuit Withstand rated to inside and outside.
• Standard epoxy powder coating inside 200,000 RMS Symmetrical Amperes • WSR Enclosure– copper-free alumi-
and outside delivers exceptional corro- (Class R, J Fusing). num with epoxy powder coating inside
sion resistance (WSR).
• Uses standard Powertite® ACP or and outside.
• The Square D F-Series offers the CPH plugs for wide acceptability. • WSRD Enclosure – Enamel coated
latest in switch technology: An operat-
• UL Classified for use with Crouse- sheet metal.
ing mechanism designed to endure at
least three times the number of opera-
Hinds Arktite® plugs. • WSRD-N4 Enclosure– Stainless Steel.
tions required by NEMA and UL stan- • Stainless Steel captive spring out • Operating handle † – High impact
quad lead cover bolts for easy access polymer.
dards; modular componentry designed
for quick and easy maintenance; and
and corrosion resistance (WSR). • WSR and WSRD-N4 Hardware –
visible blades for an extra measure of • Conduit entry is drilled and tapped to Stainless Steel.
safety while the low mass cam allows 1-1/2”. Reducer bushings 1-1/2” – 1-1/4” Accessories
and 1-1/2” – 1” provided at no additional
greater blade operating speed and
reduced mechanical wear. cost (WSR). • Auxiliary Contacts– one set of NO,
NC: Cat No. WSAUX1
• Insulated, dual-color polymer operating • Stainless Steel key-hole mounting feet
• Auxiliary Contacts– two sets of NO,
handle clearly indicates the switch be- for easy installation (WSR).
NC: Cat No. WSAUX2
ing energized. Ergonomically designed • Unit is equipped with defeatable door
Compliances
handle is made of high-impact polymer interlock which allows emergency ac-
material for exceptional ruggedness, du- cess when switch is energized. • UL Listed, Files E145917, E160652
rability and corrosion resistance†. • Cover can be padlocked closed. • UL Standard 498, 1682, 1686, 50, 98.
• Utilizes Style 2 grounding and 3-wire, • Operating handle can be locked in • CSA Certified.
4-pole receptacle wiring. the OFF position with provision to lock • UL Listed to Canadian Safety
• Removable hinged cover allows for in the ON position. Standards.
ease of installation and maintenance
(WSR).
• Dead front design: Receptacle is not
energized until plug is fully inserted and † Cutler Hammer model and Stainless Steel
switch is engaged. model have metallic handles.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 33
 D-34
NEMA 3,3R,4,4X,12
WSR and WSRD Interlocked Receptacle
with Enclosed Disconnect Switch
600 Volt AC, 250 Volt DC, 30, 60, 100 Ampere, Fused and Non-fused
for use with Powertite® ACP and CPH plugs.
D

Catalog HP at 600 Vac Aux. Contacts Unit with

Number Amp Fusing‡ Std/Max 3-Phase Mating Plug 1 or 2 NO/NC Viewing Window

Cast Aluminum Enclosure NEMA 3,3R,4,4X,12*

WSR3352 30 Fused 7.5/20 ACP3034BC WSAux1 or 2 N/A
WSR33542 30 Non-Fused -/30 ACP3034BC WSAux1 or 2 N/A

WSR6352 60 Fused 15/50 ACP6034BC WSAux1 or 2 N/A

WSR63542 60 Non-Fused -/60 ACP6034BC WSAux1 or 2 N/A

WSR10352 100 Fused 30/75 ACP1034CD WSAux1 or 2 N/A

WSR103542 100 Non-Fused -/75 ACP1034CD WSAux1 or 2 N/A

Sheet Metal Enclosure NEMA 12*

WSRD3352SQ 30 Fused 7.5/20 ACP3034BC WSAux1 or 2 WSRD3352WSQ
WSRD33542SQ 30 Non-Fused -/30 ACP3034BC WSAux1 or 2 WSRD33542WSQ

WSRD6352• 60 Fused 15/50 ACP6034BC WSRDAux1 or 2 N/A

WSRD63542• 60 Non-Fused -/60 ACP6034BC WSRDAux1 or 2 N/A
WSRD6352SQ 60 Fused 15/50 ACP6034BC WSAux1 or 2 WSRD6352WSQ
WSRD63542SQ 60 Non-Fused -/60 ACP6034BC WSAux1 or 2 WSRD63542WSQ

WSRD10352SQ 100 Fused 30/75 ACP1034CD WSAux1 or 2 WSRD10352WSQ

WSRD103542SQ 100 Non-Fused -/75 ACP1034CD WSAux1 or 2 WSRD103542WSQ

Stainless Steel Enclosure NEMA 3,3R,4,4X,12†

WSRD3352N4SD 30 Fused 7.5/20 ACP3034BC WSAux1 or 2 WSRD3352N4WSD
WSRD33542N4SD 30 Non-Fused -/20 ACP3034BC WSAux1 or 2 WSRD33542N4WSD

WSRD6352N4SD 60 Fused 15/50 ACP6034BC WSAux1 or 2 WSRD6352N4WSD

WSRD63542N4SD 60 Non-Fused -/50 ACP6034BC WSAux1 or 2 WSRD63542N4WSD

WSRD10352N4SD 100 Fused 30/75 ACP1034CD WSAux1 or 2 WSRD10352N4WSD

WSRD103542N4SD 100 Non-Fused -/75 ACP1034CD WSAux1 or 2 WSRD103542N4WSD

* Standard Square D F-Series Disconnect Switch, except where noted. • Cutler Hammer Disconnect Switch.
† Square D F-Series Disconnect Switch. ‡ Fuses not included in fused products. For fuse information see D-33.

Auxiliary Contacts for WSR/WSRD Disconnect Switch♦

Catalog Interlock AC - 50 or 60 Hz DC
No. Type Make &
Volts Make Break Cont. Volts Cont.
Break

120 40A 15A 15A 115 .50A 15A

1 NO/1 NC 240 20A 10A 15A 230 .25A 15A
WSAUX1 CONTACT 480 10A 6A 15A - - -
600 8A 5A 15A 600 .05A 15A
120 30A 3.0A 10A 115 1.0A 10A
2 NO/2 NC 240 15A 1.5A 10A 230 .30A 10A
WSAUX2 CONTACTS 480 7.5A .75A 10A - - -
600 6.0A .60A 10A 600 .10A 10A

♦ Single pole single throw interlock kits are rated 1/2 HP @ 110 and 220 Vac. WSAUX1 utilizes a 9007A01 limit switch. WSAUX2 utilizes a 9007C03 limit switch.

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 34
 D-35
Dimensions:
WSR and WSRD Interlocked Receptacle with
Enclosed Disconnect Switch

D
WSRD Interlocked Receptacle with Enclosed Switch WSRD Interlocked Receptacle
Square D NEMA 12 Cutler Hammer NEMA 12

10.50" 10.25"
10.25"
7.50"
10.31"
5.12" 5.5"
5.53"

B
®
19.25"
A
24.20"
C

7.50"
9" 15°
7" 15°

Device Rating A B C

30 & 60 Amp 16.75” 16.50” 22.25”

WSR Interlocked Receptacle
100 Amp 20.75” 20.50” 26.25” with Enclosed Switch

WSRD Interlocked Receptacle with Enclosed Switch

Square D NEMA 4
E
G
D
C
H

A
®

Catalog No. A B

WSR3352 19.25” 24.33”

7.50" 15°
WSR33542 19.25” 24.33”
WSR6352 19.25” 24.33”
Device Rating A B C D E F G H
WSR63542 19.25” 24.33”
30 & 60 Amp 17.46” 16.87” 7.5” 8.92” 10.81” 23.0” 10.00” 5.11” WSR103542 19.25” 24.33”
100 Amp 21.41” 20.82” 7.5” 9.36” 11.25” 28.0” 10.13” 6.97” WSR10352 22.88” 27.96”

Effective September, 2005 800-621-1506

Copyright 2005 www.appletonelec.com
PAGE 35
 D-36
NEMA 4X, 12
Classified by UL for use in specific
ASR Non-Metallic Interlocked Receptacle with
combinations with competitors plugs. Enclosed Disconnect Switch
600 VAC, 30, 60 Ampere Fused and Non-Fused for use with Powertite®
ACP Plugs
D

Applications:
• For heavy duty applications where a
service outlet is required for portable
or fixed electrical equipment such as
welders, generators, compressors,
pumps, batch feeders, conveyors, truck
terminals or marine docks.
• For use where an interlocked dis-
connect switch is desired to control a
Powertite receptacle and removal of
the plug. Interlock prohibits plug inser-
tion or removal under load. Plug is se-
cured in place by interlock and cannot
be withdrawn unless interlock switch is
actuated.
• Designed for use in hose-down areas,
damp or corrosive locations, raintight or
watertight non-hazardous applications.
• Ideally suited for use in automotive
and steel processing plants, pulp and
paper processing plants, milk process-
ing plants, dairies, bottling plants, fabri-
cation yards and shipyards, refrigerated
truck terminals, and other industrial
plant applications.

Features: Compliances:
• Moveable mounting feet allow for in- • Suitable for use as a Motor Disconnect. • UL 98, 1682, and 1686 Listed
stallation on irregular surfaces for easy • Supplied conduit hub can be installed • cUL to CSA 22.2 No. 4-M89 enclosed
installation. on top or bottom of the enclosure. Hub
switches
• Inter nal mounting tubes where sizes: 1.0” 30A, 1.25” 60A.
• Dead front design: Receptacle is not • NEMA 4X, 12
mounting area is limited.
• energized until plug is fully inserted • IP66 Suiatable
Hidden hinge system eliminates sani-
tation concerns. and switch is engaged. • UL94 – 5V Flame Rating

• The Switch is the latest in technol- • Reverse Service application available

ogy utilizing self-cleaning contacts and – Consult factory on use and applica-
driven by a solid bridge bar to prevent tion for more details.
single phasing of motors. The quick
make/break action provides long elec- Standard Materials and Finishes:
trical life. • Enclosure made from VALOX ® *
• Meets OSHA requirements for lock- thermoplastic polyester with seamless
form in place gasket and stainless steel
out/tagout (Reg. 1910.147). Switch can
be locked in the “OFF” position. screws for outstanding corrosion resis- * Valox is a registered trademark of General
• Utilizes Style 2 grounding and 3-wire, tance. Materials are UV stabilized. Electric Co.
4-pole receptacle wiring.
• Uses standard Powertite® ACP plugs
for wide acceptability.
Optional Auxiliary Contacts
• Receptacle is UL Classified for use
with specific competitors plugs. Amps Fusible Catalog Number Non-Fusible Catalog Number
• Available in Fused or Non-Fused
ASR30FDAUX ASR30AUX
using the same compact enclosure. 30A
• Class J fusing standard on fusible 1 N/O, 1 N/C 1 N/O, 1 N/C
units. Removable fuse holders allow
for installation and replacement of fuse ASR60FDAUX-O ASR60AUX
60A
away from interior of unit (fuses not 1 N/O 1 N/O, 1 N/C
supplied).
ASR60FDAUX-C N/A
• 100 kAIC short circuit protection 60A
at the load source (Class J Fusing). 1 N/C

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PAGE 36
NEMA 4X, 12
D-37
Classified by UL for use in specific
ASR Non-Metallic Interlocked Receptacle with
combinations with competitors plugs. Enclosed Disconnect Switch
600 VAC, 30, 60 Ampere Fused and Non-Fused for use with Powertite®
ACP Plugs

D
Ordering Information:
Amp Type Config. Catalog Number Mating Powertite Plug
Non-Fused ASR3034
30 3W 4P ACP3034BC
Fused ASR3034F
Non-Fused ASR6034
60 3W 4P ACP6034BC
Fused ASR6034F
* Reverse Service application available – Consult with factory on use and application prior to ordering.

Replacement Parts:
Description Catalog Number
30 Amp Cover PTTC30
Threaded Cover (Includes Gasket and Chain)
60 Amp Cover PTTC60B

Horsepower Ratings:
Fusible Non-Fused
Single Phase Single Phase
208VAC 240VAC 480VAC 600VAC 208VAC 240VAC 480VAC 600VAC
Standard - 1.5 3 -
30A 30A 5 5 10 10
Maximum 5 5 7.5 -
Standard - 3 5 -
60A 60A 10 10 20 30
Maximum 7.5 7.5 15 -
Three Phase Three Phase
208VAC 240VAC 480VAC 600VAC 208VAC 240VAC 480VAC 600VAC
Standard - 3 5 7.5
30A 30A 10 10 20 20
Maximum 7.5 7.5 15 20
Standard 7.5 7.5 15 15
60A 60A 20 20 40 50
Maximum 15 15 30 50

Dimensions:
30 Amp 60 Amp
7.00” 7.00”
7.23” 7.23”
6.34” 6.34”
3/16”

3/16”
11.50”

14.45”
11.50”

13.46”

13.00”
13.00”

NOTE: Units are

provided with
external mounting
feet. Use is
optional. If used
overall mounting
dimensions will
change. Consult
factory.
8.45” 8.93”

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PAGE 37
 D-38
AE Series:
Pin and Sleeve Receptacles, Plugs, and Cable
Connectors
D

Applications
• Designed to supply power to portable
or fixed electrical equipment such as
motor generator units, welders, pumps,
compressors and similar apparatus.
• Ideal for use on shipping docks, ports,
and other “ship to shore” applications.
• Suitable for use in locations where a
weatherproof enclosure is required.
• Rough usage construction.
Features
• Available in 30-, 60- and 100-ampere
units.
• Contacts exert constant pressure
along the entire contact surface, pro-
viding electrical continuity. Solid brass
contacts with beryllium copper springs.
• Choice of receptacle types: weather-
proof spring door or raintight screw cap.
• Plug with clamp ring has neoprene
gasket. Ring threads onto screw cap
receptacle to provide raintight assem-
bly when properly tightened.
• Cable clamps prevent strain on cables
and allow easy cable replacement.
• Mounting box gasket protects re-
ceptacle from moisture in mounting
box.
• Insulating blocks provide high degree
of dielectric and mechanical strength
and lowest moisture absorption, lowest
“arc tracking.”
Standard Finishes Product Cross Reference
• Choice of several mounting boxes-
• Aluminum plug, receptacle, connec- 30 AMP PLUGS
permits different types of installations.
tor, and mounting box housings: epoxy
• Floating-type plug contacts self-align powder coat. OLD NUMBER NEW NUMBER WIRE/POLE
to receptacle contacts.
• Available in two grounding styles:
• Insulating blocks and contacts: natu- AEP3211 AEP3251 2W,2P
ral finish. AEP3311 AEP3351 3W,3P
Style 1, shell grounding only; and Style AEP3411 AEP3451 4W,4P
2, shell and extra pole grounding. Options AEP3321 AEP3361 2W,3P
• Grounding detent springs in Style 1 • Reverse Service: add suffix—RS to AEP3421 AEP3461 3W,4P
and Style 2. catalog number. Useful where a “hot”
60 AMP PLUGS
plug feeds a dead receptacle.
• Grounding strap provided in Style OLD NUMBER NEW NUMBER WIRE/POLE
2-permits extra pole grounding. Compliances
• Longer ground contact in Style 2 • Appleton aluminum products are pro- AEP6212
AEP6312
AEP6252
AEP6352
2W,2P
3W,3P
“makes first and breaks last.” duced from a high strength copper-free
AEP6412 AEP6452 4W,4P
(4/10 of 1% max.) alloy.
Standard Materials AEP6322 AEP6362 2W,3P
• Plug, receptacle, connector and AEP6422 AEP6462 3W,4P
mounting box housings: copper-free 100 AMP PLUGS
aluminum.
OLD NUMBER NEW NUMBER WIRE/POLE
• Insulation blocks: fiber glass rein-
AEP10213 AEP10253 2W,2P
forced phenolic.
AEP10313 AEP10353 3W,3P
• AE contacts: brass. AEP10413 AEP10453 4W,4P
AEP10323 AEP10363 2W,3P
AEP10423 AEP10463 3W,4P

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PAGE 38
 D-39
AE Series 30 Amp Pin and Sleeve Receptacles
and Plugs: Weatherproof or Raintight
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #14—#8

D
Description Catalog Number

Spring Door
Receptacles—
Weatherproof

Receptacle Plug Cable

Grounding Hub Size, with AEE Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1/2 AEE3211 AE321 .625 & .750 AEP3251

3/4 AEE3212

3W,3P 3/4 AEE3312 AE331 .625 & .750 AEP3351

1 AEE3313

4W,4P 3/4 AEE3412 AE341 AEP3451

1 AEE3413

Style 2 2W,3P 3/4 AEE3322 AE332 .625 & .750 AEP3361

1 AEE3323
3W,4P 3/4 AEE3422 AE342 .625 & .750 AEP3461
1 AEE3423

Screw Cap
Receptacles—
Raintight

Receptacle Plug Cable

Grounding Hub Size, with AEE Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1/2 AEE3271 AE327 .625 & .750 AEP3251

3/4 AEE3272
3W,3P 3/4 AEE3372 AE337 .625 & .750 AEP3351
1 AEE3373
4W,4P 3/4 AEE3472 AE347 AEP3451
1 AEE3473

Style 2 2W,3P 3/4 AEE3382 AE338 .625 & .750 AEP3361

1 AEE3383
3W,4P 3/4 AEE3482 AE348 .625 & .750 AEP3461
1 AEE3483

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PAGE 39
 D-40
AE Series 30 Amp Pin and Sleeve Cable
Connectors, Plugs and Mounting Boxes
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #14—#8.
D

Description Catalog Number

Plugs and
Extension
Cable Connectors

Cable Connector
Grounding Dia., Complete Connector Clamping
Style Wire/Pole Inches with Plug Body Only Ring Plug

Style 1 2W,2P .625 & .750 APC3251 APR3251 AEP3251

3W,3P .625 & .750 APC3351 APR3351 AEP3351
4W,4P .625 & .750 APC3451 APR3451 AEP3451

Style 2 2W,3P .625 & .750 APC3361 APR3361 AEP3361

3W,4P .625 & .750 APC3461 APR3461 AEP3461

AE Series
Mounting Boxes

Hub
Size,
Inches AEE AERH AERC AERA

1/2 AEE13 AERH13 AERC13 AERA13

3/4 AEE23 AERH23 AERC23 AERA23
1 AEE33 AERH33 AERC33 AERA33

AE Series
Interiors Interiors
Replacement
Style 1 Style 2
Parts

Grounding
Style Wire/Pole Receptacle Plug Receptacle Plug

Style 1 2W,2P AEI-321 AEPI-321 ----------------- -----------------

3W,3P AEI-331 AEPI-331 ----------------- -----------------
4W,4P AEI-341 AEPI-341 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- AEI-332 AEPI-332

3W,4P ----------------- ----------------- AEI-342 AEPI-342

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PAGE 40
 D-41
AE Series 60 Amp Pin and Sleeve Receptacles
and Plugs: Weatherproof or Raintight
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #8—#4

D
Description Catalog Number

Spring Door
Receptacles—
Weatherproof

Receptacle Receptacle Plug Cable

Grounding Hub Size, with AEE with AJA Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1 AEE6213 AEEA6213 AE621 1.000 & 1.312 AEP6252

1-1/4 AEE6214 AEEA6214
3W,3P 1 AEE6313 AEEA6313 AE631 1.000 & 1.312 AEP6352
1-1/4 AEE6314 AEEA6314
4W,4P 1-1/4 AEE6414 AEEA6414 AE641 1.000 & 1.312 AEP6452
1-1/2 AEE6415 AEEA6415

Style 2 2W,3P 1 AEE6323 AEEA6323 AE632 1.000 & 1.312 AEP6362

1-1/4 AEE6324 AEEA6324
3W,4P 1-1/4 AEE6424 AEEA6424 AE642 1.000 & 1.312 AEP6462
1-1/2 AEE6425 AEEA6425

Screw Cap
Receptacles—
Raintight

Receptacle Receptacle Plug Cable

Grounding Hub Size, with AEE with AJA Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1 AEE6273 AEEA6273 AE627 1.000 & 1.312 AEP6252

1-1/4 AEE6274 AEEA6274
3W,3P 1 AEE6373 AEEA6373 AE637 1.000 & 1.312 AEP6352
1-1/4 AEE6374 AEEA6374
4W,4P 1-1/4 AEE6474 AEEA6474 AE647 AEP6452
1-1/2 AEE6475 AEEA6475

Style 2 2W,3P 1 AEE6383 AEEA6383 AE638 1.000 & 1.312 AEP6362

1-1/4 AEE6384 AEEA6384
3W,4P 1-1/4 AEE6484 AEEA6484 AE648 1.000 & 1.312 AEP6462
1-1/2 AEE6485 AEEA6485

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PAGE 41
 D-42
AE Series 60 Amp Pin and Sleeve Cable
Connectors, Plugs and Mounting Boxes
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #8—#4
D

Description Catalog Number

Plugs and
Extension
Cable Connectors

Cable
Grounding Dia., Complete Connector Clamping
Style Wire/Pole Inches Connector Body Only Ring Plug

Style 1 2W,2P 1.000 & 1.312 APC6252 APR6252 AEP6252

3W,3P 1.000 & 1.312 APC6352 APR6352 AEP6352
4W,4P 1.000 & 1.312 APC6452 APR6452 AEP6452
Style 2 2W,3P 1.000 & 1.312 APC6362 APR6362 AEP6362
3W,4P 1.000 & 1.312 APC6462 APR6462 AEP6462

AE Series
Mounting Boxes

Hub
Size,
Inches AEE AERH AERC AERA

1 AEE36 AERH36 AERC36 AERA36

1-1/4 AEE46 AERH46 AERC46 AERA46
1-1/2 AEE56 AERH56 AERC56 AERA56

AE Series
Mounting Boxes
AJA
AJA* Adapter

1 AJA310 AJA100
1-1/4 AJA410 AJA100
1-1/2 AJA510 AJA100
2 AJA610 AJA100

Interiors Interiors
AE Style 1 Style 2
Replacement
Parts

Grounding
Style Wire/Pole Receptacle Plug Receptacle Plug

Style 1 2W,2P AEI-621 AEPI-621 ----------------- -----------------

3W,3P AEI-631 AEPI-631 ----------------- -----------------
4W,4P AEI-641 AEPI-641 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- AEI-632 AEPI-632

3W,4P ----------------- ----------------- AEI-642 AEPI-642

* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.

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PAGE 42
 D-43
AE Series 100 Amp Pin and Sleeve Receptacles
and Plugs: Weatherproof or Raintight
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #3—#1

D
Description Catalog Number

Spring Door
Receptacles—
Weatherproof

Receptacle Plug Cable

Grounding Hub Size, with AJA Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1-1/4 AEEA10214 AE1021 .875, 1.437 & 1.750 AEP10253
1-1/2 AEEA10215
3W,3P 1-1/4 AEEA10314 AE1031 .875, 1.437 & 1.750 AEP10353
1-1/2 AEEA10315
4W,4P 1-1/2 AEEA10415 AE1041 .875, 1.437 & 1.750 AEP10453
2 AEEA10416

Style 2 2W,3P 1-1/4 AEEA10324 AE1032 .875, 1.437 & 1.750 AEP10363
1-1/2 AEEA10325
3W,4P 1-1/2 AEEA10425 AE1042 .875, 1.437 & 1.750 AEP10463
2 AEEA10426

Screw Cap
Receptacles—
Raintight

Receptacle Plug Cable

Grounding Hub Size, with AJA Receptacle Dia., Clamping
Style Wire/Pole Inches Mounting Box Only Inches Ring Plug

Style 1 2W,2P 1-1/4 AEEA10274 AE1027 .875, 1.437 & 1.750 AEP10253
1-1/2 AEEA10275
3W,3P 1-1/4 AEEA10374 AE1037 .875, 1.437 & 1.750 AEP10353
1-1/2 AEEA10375
4W,4P 1-1/2 AEEA10475 AE1047 .875, 1.437 & 1.750 AEP10453
2 AEEA10476

Style 2 2W,3P 1-1/4 AEEA10384 AE1038 .875, 1.437 & 1.750 AEP10363
1-1/2 AEEA10385
3W,4P 1-1/2 AEEA10485 AE1048 .875, 1.437 & 1.750 AEP10463
2 AEEA10486

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PAGE 43
 D-44
AE Series 100 Amp Pin and Sleeve Cable
Connectors, Plugs, and Mounting Boxes
250 Volt D.C., 600 Volt A.C. Pressure Wire Terminals.
Wire Size Range: #3—#1
D

Description Catalog Number

Plugs and
Extension
Cable Connectors
Cable Hub
Grounding Dia., Size, Complete Connector Clamping
Style Wire/Pole Inches Inches Connector Body Only Ring Plug

Style 1 2W,2P .875, 1.437 & 1.750 APC10253 APR10253 AEP10253

3W,3P .875, 1.437 & 1.750 APC10353 APR10353 AEP10353
4W,4P APC10453 APR10453 AEP10453

Style 2 2W,3P .875, 1.437 & 1.750 APC10363 APR10363 AEP10363

3W,4P .875, 1.437 & 1.750 APC10463 APR10463 AEP10463

AE Series
Mounting Boxes Hub
Size AJA
Inched AJA* Adapter

1 AJA310 AJA100
1-1/4 AJA410 AJA100
1-1/2 AJA510 AJA100
2 AJA610 AJA100

Interiors Interiors
Style 1 Style 2

AE
Replacement
Parts

Grounding
Style Wire/Pole Receptacle Plug Receptacle Plug

Style 1 2W,2P AEI-1021 AEPI-1021 ----------------- -----------------

3W,3P AEI-1031 AEPI-1031 ----------------- -----------------
4W,4P AEI-1041 AEPI-1041 ----------------- -----------------

Style 2 2W,3P ----------------- ----------------- AEI-1032 AEPI-1032

3W,4P ----------------- ----------------- AEI-1042 AEPI-1042
* AJA Feed Thru box furnished with one close-up plug in bottom recessed hub.

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PAGE 44
 D-45
Dimensions:
AE Series 30, 60, and 100 Amp Pin and
Sleeve Receptacles, Plugs, and Connectors

D
Receptacle Mounted on AEE Box
A B C D E F

Dimensions in Inches

30 Amp 7.25 4.00 4.13 7.00 4.25 5.00

60 Amp 10.00 4.75 5.13 9.63 5.38 6.38
Spring Door Front View Screw Cap
Dimensions in Centimeters

30 Amp 18.4 10.2 10.5 17.8 10.8 12.7

60 Amp 25.4 12.1 13.0 24.5 13.7 16.2

Receptacle Mounted on AJA-AJAC Box

A B C D E F G

Dimensions in Inches

160 Amp 8.88 8.50 8.50 10.75 4.88 6.88 7.88

100 Amp 9.50 9.13 9.38 11.44 4.88 6.88 7.88
Spring Door Back View Screw Cap
Dimensions in Centimeters

160 Amp 22.5 21.6 21.6 27.3 12.4 17.5 20.0

100 Amp 24.1 23.2 23.8 29.1 12.4 17.5 20.0

APC Cable Connector

A B A B

Dimensions in Inches Dimensions in Centimeters

130 Amp 9.25 2.94 23.5 7.5

160 Amp 12.00 3.69 30.5 9.4
100 Amp 14.00 4.13 35.6 10.5

AE Receptacle AEP Plug

A B C D E A B C
Dimensions in Inches Dimensions in Inches
Spring Door Back View Screw Cap
130 Amp 3.56 3.44 3.38 2.72 2.19 6.00 3.19 2.16
160 Amp 4.56 4.38 4.50 3.50 2.69 6.00 3.19 2.16
100 Amp 5.38 5.19 4.50 3.50 2.81 8.94 4.25 3.13

Dimensions in Centimeters Dimensions in Centimeters

130 Amp 9.1 8.7 8.6 6.9 5.6 15.2 8.1 5.5
160 Amp 11.6 11.1 11.4 8.9 6.8 15.2 8.1 5.5
100 Amp 13.7 13.2 11.4 8.9 7.1 22.7 11.4 7.9

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PAGE 45
 D-46
Dimensions:
AE Series 30, 60, and 100 Amp Mounting Boxes
D

AERA★ AERC★ ★ and AERH Mounting Boxes

AJAC and AJA Hub A★ B★★ C D E F G H J

Mounting Boxes◆◆
Dimensions in Inches
Hub A B◆◆ C
30 Amp 1/2 .69 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
Dimensions in Inches
30 Amp 3/4 .75 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
30 Amp 1 .81 5.31 3.38 3.38 2.50 2.63 4.56 2.72 .94
160 and 1 1.13 .56 8.00
100 Amp 1-1/4 1.13 .56 8.00 60 Amp 1 .81 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38
1-1/2 1.50 .56 8.00 60 Amp 1-1/4 .94 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38
2 1.50 .56 8.00 60 Amp 1-1/2 1.00 6.50 4.25 4.25 3.13 3.50 5.88 3.50 1.38

Dimensions in Centimeters Dimensions in Centimeters

160 and 1 2.9 1.4 20.3
100 Amp 1-1/4 2.9 1.4 20.3 30 Amp 1/2 1.8 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
1-1/2 3.8 1.4 20.3 30 Amp 3/4 1.9 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
2 3.8 1.4 20.3 30 Amp 1 2.1 13.5 8.6 8.6 6.4 6.7 11.6 6.9 2.4
◆◆ AJA has two hubs. Close-up plug 60 Amp 1 2.1 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5
furnished in bottom recessed hub. 60 Amp 1-1/4 2.4 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5
60 Amp 1-1/2 2.5 16.5 10.8 10.8 7.9 8.9 14.9 8.9 3.5
★ Dimension “A” for AERA only. ★★ Dimension “B” for AERC only.

AEE Mounting Box (1/2”, 3/4”, and 1” Hub)

A B C D E F G
Dimensions in Inches
30 Amp 4.13 5.00 3.63 4.25 3.38 1.44 .94
Dimensions in Centimeters
30 Amp 10.5 12.7 9.2 10.8 8.6 3.7 2.4

AEE Mounting Box (1”, 1-1/4”, and 1-1/2” Hub)

A B C D E F G

Dimensions in Inches
60 Amp 5.92 6.38 4.75 5.38 4.25 1.63 1.25
Dimensions in Centimeters
60 Amp 15.0 16.2 12.1 13.7 10.8 4.1 3.2

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PAGE 46
 D-47
IEC Pin and Sleeve International Standard 309

D
Applications • Product Identification — Product Watertight Pin and Sleeve Products
identification is indelibly marked on
• Appleton IEC 309 pin and sleeve the body of the plug and the lid of the Clock 2 Pole/ 3 Pole/ 4 Pole/
plugs, receptacles, and connectors Position 3 Wire 4 Wire 5 Wire
are designed to withstand extreme receptacle/connector.
conditions, from northern Canada
to the southern boundary of Mexico. Compliances
Whether you’re in an industrial setting • UL 1682 (1993) & UL 1686 (1993)
or a Pacific seaport, Appleton prod- • IEC 309-2 (Tested by BSI)
ucts have been designed with the • CSA 22.2 No. 182.1
highest performance standards.
Watertight
• Watertight, positive locking, color- • NEMA & CSA 4X, IPX7
coded molded housings will meet your
most extreme application require-
ments head on. Endurance
Carry the maximum load at maximum
Features voltage indefinitely • Make and break
• Singly Rated Configurations — 5000 times the maximum load at a
Appleton Non-metallic Pin and Sleeve power factor of 0.6 • Make and break
product meets the International 50 times an overload of 25A at 660V
Standard IEC 309-1, 309-2 and CSA AC at a power factor of 0.6.
standards. This device standard calls
out a singly rated, non-interchange- Dielectric Voltage 3000 VAC Cord
able configuration for every voltage Accommodation
and type of service throughout the Plugs and Connectors accept clamp
world. and seal cables of overall diameters
• Amperage — The housing size has from 0.40 in. to 1.06 in. and withstand
been specified for all amperages and axial loads of 30 lbs. (13kg) and torque
wires used. There are four housing loads of 0.4 ft. lbs. (0.54Nm)
sizes with North American amperages
ranging from 20 to 100 with 3, 4, or 5 Impact Resistance
wire. Withstand impacts of 4.5 ft. lbs.
• Voltage — The voltage is deter- (6 Joules)
mined by the location of the female
ground contact relative to the housing Moisture Resistance
keyway. Simply by manufacturing the Protected against penetration of water
device with a ground contact in a to UL50 level 4X, IEC 529 IPX7, and
certain "clock" position, the device CSA 4X (immersion to a depth of 1
will be rated for a particular voltage meter)
system. The voltage color coding
diagram to the right shows the keying
position and the color coding associ- Key
ated with each voltage. Configuration Voltage Configuration Voltage
• Safety — The ground sleeve and
mating pin are larger than current 100V-130V — Yellow 380V/480V — Red
carrying contacts, preventing incorrect 125V-250V — Orange 500V/600V — Black
mating regardless of external keying.
• Assembly Screws — The main 200V/250V — Blue
assembly screws are inside the front
shroud making it impossible for the
Watertight Application Guide
plug to be dismantled while it is in a
receptacle. Industry Watertight
• Make & Break — All accessories will Agriculture Outdoor portable equipment (i.e. lighting, pumps, heaters)
make and break the maximum current Chemical Processing Where subject to corrosion, water and rough use.
at maximum voltage. Construction Outdoors in severe conditions under rough use.
• Insulation — Insulation resistance: Entertainment Outdoors in severe conditions under rough use.
3 pin = 480V, 4 & 5 pin = 600V. Food Processing Where subject to corrosion, water and rough use.
• Impact — All devices will withstand Food Service Areas subject to frequent cleaning/wash downs.
severe impacts (more than six times Manufacturing Where subject to corrosion, water and rough use.
that required in IEC 309-2). Military Outdoors in severe conditions under rough use.

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 D-48
Cable Gasket Space Clamping Ring Shrouded Pins 3, 4, and 5 Pin
"Onion" type seal in Plenty of distance Engages with a ramp Pins protect from Versions meet all the
oil-resistant synthetic between the seal and on the receptacle to accidental damage configurations in UL
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rubber. The inner the terminals makes make a watertight joint. while the user is 1686 and CSA 22.2
rings can be removed connecting the flexible protected from No. 182.1.
to enable it to fit any cable easy. touching live pins.
cable in the range
of 0.40” – 1.06” O.D.
(10.2mm – 27mm).

Key & Keyway

Key on the plug
aligns with a keyway
on the connector/
receptacle.

Terminal Marking
Marked to North
American Standards Ground Pin
— white for grounded The ground pin is larger than the
Clamp (neutral), green for live (phase) or neutral pin. This
External, heavy-duty cable grounding (earth). ensures that phases can not be
clamp coupled with an crossed. Ground is first to make
outside seal. The seal is and last to break.
protected against damage
Stainless Steel Screws
when the cable flexes.

Catalog Numbering Guide

PM 5 20 P 5 W
3 Wire 20 Amp P = Plug 5 O'Clock Watertight
4 Wire 30 Amp RS = Receptacle, Ground Pole
5 Wire 60 Amp Straight Position
100 Amp RA = Receptacle, (voltage indicated
Angled by clock position)
MI = Receptacle,
Interlocked
C = Connector
B = Inlet

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Stainless Steel Spring Loaded Lid Gasket Materials of Main Components (20A/30A)
Ensures that the receptacle or connector, Remains effective after The interior, which also holds the pins and sleeves,
when there is no plug present, meets the being left clamped is made in flame retardant high impact PBT. The

D
requirements of IPX6 (hose down) and tight for a long body of high impact nylon.
IPX7 (immersion to 1 meter). period or after being
repeatedly clamped Materials of Main Components (60A/100A)
and unclamped. High impact nylon body. The interior is made
in an arc resistant flame retardant nylon,
specially formulated to exceed the glow-wire test
requirements.

Orientation and Voltage

Matching
Plugs cannot be
inserted in connectors/
receptacles configured
for different voltages.
The position of the earth
pin/sleeve relative to
that of the keyway is
changed for
each voltage.

Color Sleeves
All accessories are color Spring steel collars ensure
coded to match the voltage ease of insertion with
and ground pin sleeve excellent pin retention.
position.

Additional Features

Assembly Screws Insulation UL Listed & CSA Approved

The main assembly screws are inside Insulation resistance: 3 pin=480V, 4 & 5 Approved by UL to their new stan-
the front shroud. This makes it impos- pin=600V. dards, UL 1682 (1993) and UL 1686
sible for the plug to be dismantled (1993), which supersedes UL 498, and
while it is in Impact by CSA to 22.2 No. 182.1 (1988).
a receptacle. All devices will withstand severe im-
pacts (more than six times that required Factory is ISO 9002 Approved
Make & Break in IEC 309-2). Manufactured under a third party ap-
All accessories will make and break the proved ISO 9002 scheme.
maximum current at maximum voltage. Product Identification
Product identification is indelibly Watertight
marked on the body of the plug and the NEMA & CSA 4X and IPX7.
lid of the receptacle/connector.

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Watertight Pin and Sleeves
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Watertight Plugs
Color Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire
Yellow 20 110-130 PM320 P4W — —
Orange 20 125-250 — PM420 P12W —
Blue 20 250 PM320 P6W PM420 P9W PM520 P9W
Red 20 480 PM320 P7W PM420 P7W PM520 P7W
Black 20 600 — PM420 P5W PM520 P5W
Yellow 30 110-130 PM330 P4W — —
Plug Orange 30 125-250 — PM430 P12W —
Blue 30 250 PM330 P6W PM430 P9W PM530 P9W
Red 30 480 PM330 P7W PM430 P7W PM530 P7W
Black 30 600 — PM430 P5W PM530 P5W
Yellow 60 110-130 PM360 P4W — —
Orange 60 125-250 — PM460 P12W —
Blue 60 250 PM360 P6W PM460 P9W PM560 P9W
Red 60 480 PM360 P7W PM460 P7W PM560 P7W
Black 60 600 — PM460 P5W PM560 P5W
Yellow 100 110-130 PM3100 P4W — —
Orange 100 125-250 — PM4100 P12W —
Blue 100 250 PM3100 P6W PM4100 P9W PM5100 P9W
Red 100 480 PM3100 P7W PM4100 P7W PM5100 P7W
Black 100 600 — PM4100 P5W PM5100 P5W

Watertight Receptacles (Panel Straight)

Color Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire
Yellow 20 110-130 PM320 RS4W — —
Orange 20 125-250 — PM420 RS12W —
Blue 20 250 PM320 RS6W PM420 RS9W PM520 RS9W
Red 20 480 PM320 RS7W PM420 RS7W PM520 RS7W
Black 20 600 — PM420 RS5W PM520 RS5W
Receptacle Yellow 30 110-130 PM330 RS4W — —
Orange 30 125-250 — PM430 RS12W —
Blue 30 250 PM330 RS6W PM430 RS9W PM530 RS9W
Red 30 480 PM330 RS7W PM430 RS7W PM530 RS7W
Black 30 600 — PM430 RS5W PM530 RS5W
Yellow 60 110-130 PM360 RS4W — —
Orange 60 125-250 — PM460 RS12W —
Blue 60 250 PM360 RS6W PM460 RS9W PM560 RS9W
Red 60 480 PM360 RS7W PM460 RS7W PM560 RS7W
Black 60 600 — PM460 RS5W PM560 RS5W
Yellow 100 110-130 PM3100 RS4W — —
Orange 100 125-250 — PM4100 RS12W —
Blue 100 250 PM3100 RS6W PM4100 RS9W PM5100 RS9W
Red 100 480 PM3100 RS7W PM4100 RS7W PM5100 RS7W
Dimensions and Schematics
Black 100 600 — PM4100 RS5W PM5100 RS5W
are located on page 52

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Watertight Pin and Sleeves

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Watertight Connectors
Color Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire
Yellow 20 110-130 PM320 C4W — —
Orange 20 125-250 — PM420 C12W —
Blue 20 250 PM320 C6W PM420 C9W PM520 C9W
Red 20 480 PM320 C7W PM420 C7W PM520 C7W
Black 20 600 — PM420 C5W PM520 C5W
Yellow 30 110-130 PM330 C4W — —
Connector
Orange 30 125-250 — PM430 C12W —
Blue 30 250 PM330 C6W PM430 C9W PM530 C9W
Red 30 480 PM330 C7W PM430 C7W PM530 C7W
Black 30 600 — PM430 C5W PM530 C5W
Yellow 60 110-130 PM360 C4W — —
Orange 60 125-250 — PM460 C12W —
Blue 60 250 PM360 C6W PM460 C9W PM560 C9W
Red 60 480 PM360 C7W PM460 C7W PM560 C7W
Black 60 600 — PM460 C5W PM560 C5W
Yellow 100 110-130 PM3100 C4W — —
Orange 100 125-250 — PM4100 C12W —
Blue 100 250 PM3100 C6W PM4100 C9W PM5100 C9W
Red 100 480 PM3100 C7W PM4100 C7W PM5100 C7W
Black 100 600 — PM4100 C5W PM5100 C5W

Watertight Inlet/Reverse Service

Color Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire
Yellow 20 110-130 PM320 B4W — —
Orange 20 125-250 — PM420 B12W —
Blue 20 250 PM320 B6W PM420 B9W PM520 B9W
Red 20 480 PM320 B7W PM420 B7W PM520 B7W
Black 20 600 — PM420 B5W PM520 B5W
Inlet Yellow 30 110-130 PM330 B4W — —
Orange 30 125-250 — PM430 B12W —
Blue 30 250 PM330 B6W PM430 B9W PM530 B9W
Red 30 480 PM330 B7W PM430 B7W PM530 B7W
Black 30 600 — PM430 B5W PM530 B5W
Yellow 60 110-130 PM360 B4W — —
Orange 60 125-250 — PM460 B12W —
Blue 60 250 PM360 B6W PM460 B9W PM560 B9W
Red 60 480 PM360 B7W PM460 B7W PM560 B7W
Black 60 600 — PM460 B5W PM560 B5W
Yellow 100 110-130 PM3100 B4W — —
Orange 100 125-250 — PM4100 B12W —
Blue 100 250 PM3100 B6W PM4100 B9W PM5100 B9W
Red 100 480 PM3100 B7W PM4100 B7W PM5100 B7W
Dimensions and Schematics
are located on page 52 Black 100 600 — PM4100 B5W PM5100 B5W

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Watertight Pin and Sleeves
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Interlocked Surface Mount

Switch Angle IP67
Receptacle Receptacle Watertight Caps

Interlocked Switch Surface Mount Angle

Color Amps Config. Volts IP67 Watertight Caps
Receptacle Receptacle

Yellow 20 2P-3W 125 PM320 MI4W PM320 RA4W PM163PC

Blue 20 2P-3W 250 PM320 MI6W PM320 RA6W PM163PC

Red 20 2P-3W 480 PM320 MI7W PM320 RA7W PM163PC

Orange 20 3P-4W 125/250 PM420 MI12W PM420 RA12W PM164PC

Blue 20 3P-4W 250 PM420 MI9W PM420 RA9W PM164PC

Red 20 3P-4W 480 PM420 MI7W PM420 RA7W PM164PC

Black 20 3P-4W 600 PM420 MI5W PM420 RA5W PM164PC

Blue 20 4P-5W 250 PM520 MI9W PM520 RA9W PM165PC

Red 20 4P-5W 480 PM520 MI7W PM520 RA7W PM165PC

Black 20 4P-5W 600 PM520 MI5W PM520 RA5W PM165PC

Yellow 30 2P-3W 125 PM330 MI4W PM330 RA4W PM323PC

Blue 30 2P-3W 250 PM330 MI6W PM330 RA6W PM323PC

Red 30 2P-3W 480 PM330 MI7W PM330 RA7W PM323PC

Orange 30 3P-4W 125/250 PM430 MI12W PM430 RA12W PM324PC

Blue 30 3P-4W 250 PM430 MI9W PM430 RA9W PM324PC

Red 30 3P-4W 480 PM430 MI7W PM430 RA7W PM324PC

Black 30 3P-4W 600 PM430 MI5W PM430 RA5W PM324PC

Blue 30 4P-5W 250 PM530 MI9W PM530 RA9W PM325PC

Red 30 4P-5W 480 PM530 MI7W PM530 RA7W PM325PC

Black 30 4P-5W 600 PM530 MI5W PM530 RA5W PM325PC

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Watertight Pin and Sleeves

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Interlocked Surface Mount
Switch Angle IP67
Receptacle Receptacle Watertight Caps

Interlocked Switch Surface Mount Angle

Color Amps Config. Volts IP67 Watertight Caps
Receptacle Receptacle

Yellow 60 2P-3W 125 PM360 MI4W PM360 RA4W PM63345PC

Blue 60 2P-3W 250 PM360 MI6W PM360 RA6W PM63345PC

Red 60 2P-3W 480 PM360 MI7W PM360 RA7W PM63345PC

Orange 60 3P-4W 125/250 PM460 MI12W PM460 RA12W PM63345PC

Blue 60 3P-4W 250 PM460 MI9W PM460 RA9W PM63345PC

Red 60 3P-4W 480 PM460 MI7W PM460 RA7W PM63345PC

Black 60 3P-4W 600 PM460 MI5W PM460 RA5W PM63345PC

Blue 60 4P-5W 250 PM560 MI9W PM560 RA9W PM63345PC

Red 60 4P-5W 480 PM560 MI7W PM560 RA7W PM63345PC

Black 60 4P-5W 600 PM560 MI5W PM560 RA5W PM63345PC

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Watertight Pin and Sleeves
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Watertight Plug Dimensions (in millimeters)

20 Amp 30 Amp 60 Amp 100 Amp
Poles
3 4 5 3 4 5 3 4 5 3 4 5
A 72 80 90 95 95 102 110 110 110 118 118 118
B 45.5 45.5 45.5 54 54 54 67 67 67 72 72 72
C 146 146 146 163 163 163 238 238 238 295 295 295

Watertight Receptacle (Panel Straight) Dimensions (in millimeters)

20 Amp 30 Amp 60 Amp 100 Amp
Poles
3 4 5 3 4 5 3 4 5 3 4 5
A 78 78 78 78 78 78 98 98 98 98 98 98
B 83 83 83 83 83 83 107 107 107 107 107 107
C 75 75 75 84 84 84 140 140 140 158 158 158
D 78 78 78 78 78 78 98 98 98 98 98 98
E 69 69 69 69 69 69 89 89 89 89 89 89
F 69 69 69 69 69 69 89 89 89 89 89 89
G 14 14 14 14 14 14 53 53 53 68 68 68
H 6 6 6 6 6 6 6 6 6 6 6 6
I 54 54 54 54 54 54 70 70 70 80 80 80
J 5.5 5.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 7.5
K 54 54 54 54 54 54 70 70 70 70 70 70

Watertight Connector Dimensions (in millimeters)

20 Amp 30 Amp 60 Amp 100 Amp
Poles
3 4 5 3 4 5 3 4 5 3 4 5
A 72 81 89 95 95 95 110 110 110 120 120 120
B 81 89 99 102 102 102 113 113 113 126 126 126
C 154 154 154 178 178 178 255 255 255 300 300 300

Watertight Inlet/Reverse Service Receptacle Dimensions (in millimeters)

20 Amp 30 Amp 60 Amp 100 Amp
Poles
3 4 5 3 4 5 3 4 5 3 4 5
A 78 78 78 78 78 98 98 98 98 98 98 98
B 78 78 78 78 78 98 98 98 98 98 98 98
C 68 68 68 74 74 74 118 118 118 143 143 143
D 69 69 69 69 69 69 89 89 89 89 89 89
E 69 69 69 69 69 69 89 89 89 89 89 89
F 88 88 88 94 94 94 111 111 111 121 121 121
G 54 54 54 54 54 54 70 70 70 70 70 70
H 5.5 5.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 7.5
I 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5

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Watertight Pin and Sleeves

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Angle Mounting Box for 20, 30, 60 and 100 Amp Receptacles
Amps Hub Sizes (NPT) Catalog Number

Angle Mounting Box

20/30 1/2" AEE13
20/30 3/4" AEE23
20/30 1" AEE33
60/100 1" AEE36
60/100 1-1/4" AEE46
60/100 1-1/2" AEE56
Angle Mounting Box for 20, 30, 60, and 100 Amp Receptacles
Angle Mounting Box Dimensions Inches (centimeters)
Amps A B C D E F G H

4.13 5.00 3.63 4.25 3.38 1.44 .94

20/30 15°
(10.5) (12.7) (9.2) (10.8) (8.6) (3.7) (2.4)

5.50 6.38 4.56 5.38 4.25 1.63 1.25

60/100 18°
(14.0) (16.2) (11.6) (13.7) (10.8) (4.1) (3.2)

Straight Mounting Box for 20, 30, 60 and 100 Amp Receptacles
Catalog Number
Amps Hub Sizes (NPT)
Single Hub Double Hub
Straight Mounting Box

20/30 1/2" AERH13 AERC13

20/30 3/4" AERH23 AERC23
20/30 1" AERH33 AERC33

Single Hub Double Hub 60/100 1" AERH36 AERC36

60/100 1-1/4" AERH46 AERC46
60/100 1-1/2" AERH56 AERC56

Straight Mounting Box Dimensions Inches (centimeters)

Amps Hub A B C D E F G H

.94 5.31 3.38 3.38 2.50 2.63 4.56 2.72

20/30 1/2"
(2.4) (13.5) (8.6) (8.6) (6.4) (6.7) (11.6) (6.9)
.94 5.31 3.38 3.38 2.50 2.63 4.56 2.72
20/30 3/4"
(2.4) (13.5) (8.6) (8.6) (6.4) (6.7) (11.6) (6.9)
.94 5.31 3.38 3.38 2.50 2.63 4.56 2.72
20/30 1"
(2.4) (13.5) (8.6) (8.6) (6.4) (6.7) (11.6) (6.9)
1.38 6.50 4.25 4.25 3.13 3.50 5.88 3.50
60/100 1"
(3.5) (16.5) (10.8) (10.8) (7.9) (8.9) (14.9) (8.9)
1.38 6.50 4.25 4.25 3.13 3.50 5.88 3.50
60/100 1-1/4"
(3.5) (16.5) (10.8) (10.8) (7.9) (8.9) (14.9) (8.9)
1.38 6.50 4.25 4.25 3.13 3.50 5.88 3.50
60/100 1-1/2"
(3.5) (16.5) (10.8) (10.8) (7.9) (8.9) (14.9) (8.9)
All Appleton mounting boxes are produced from a high strength copper-free (4⁄10 of 1%) Aluminum.

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Effective September, 2005 800-621-1506

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