National Petroleum Services Company (K.S.

C)

RELIABLE, VALUE ADDED SOLUTIONS

Well: RQ-192

Rig: KDC-26
Cementing Program for 24" Casing

JOB NO: CM019-059-003-00001

April 18th, 2019

Prepared for: Company Man: Reviewed By:

Utkarsh Husain Nasir
(Drilling Engineer - KOC) ................................................ (Field l Engineer-Cementing)
NAPESCO
  
Index

Objective & Well Data 1.0

Procedure & Recommendations 2.0

KOC Program 3.0

Cement Lab Test Report & Charts 4.0

CEMPRO Report 5.0

 

1.0

Objective & Well Data

  

1 Objective:

The objective of this job is to cement the 24" Casing with 15.8 ppg Class G cement slurry and raise the cement

to the surface.

2 Well Data:

Casing Size: 24" @ 589 ft TVD

Previous Casing: 30" @ 48 ft TVD

Hole Size: 28"(100% Excess considered on open hole volume)

Mud Weight: 9.5 ppg
Pre-flush Volume: 50 bbl (Water)
Slurry Density: 15.8 ppg
Slurry Volume: 251 bbl
Displacement Volume: 9.75 bbl of 9.5 ppg mud

 
 

2.0

Procedure & Recommendations

 PROCEDURE FOR THE 24" CASING CEMENT JOB
RIG: KDC-26
WELL: RQ-192

1. RIH DP stinger and check stinger sealing before mixing cement.

2. Circulate and condition mud. Recommended YP less than 10 pphf.
3. Pressure test lines to 3,000 psi.
4. Pump 50 bbls @ 6 bpm of water as pre-flush.
5. Fly-Mix & Pump 251 bbls (100% EXCESS) of 15.8ppg slurry @ 4 bpm.
6. Displace it with 9.75 bbls of 9.5 ppg mud @ 8 bpm. (Rig to recalculate the volume)
7. If no back flow is observed, sting out and POOH. (Flush the pipe with 3 - 4 bbls after sting
out to ensure no cement inside the DP).
8. WOC of 22 hrs.
9. If cement level is not visible at surface, carry out cement top-up job with 15.8ppg Class G
cement slurry.
RECOMMENDATION

 Condition the Mud prior to the cement job and reduce the YP of mud less than 10 (pphfs).

 This Program is tentative however any changes take place in the planned Program. The
program has to be revised accordingly.

 We recommend doing the top job with 15.8ppg Class-G cement.

 Mix Fluid, Slurry samples to be collected, one set of Samples to Company Man and one set to
NAPESCO Lab.

 NAPESCO recommends to Pump Spacer Volume to avoid channeling.

 100 bbl @ 15.8 PPG equivalents (neat cement) has to carry out to the location for top job.

 NAPESCO recommends 20 hrs WOC.

 Re-Calculate the displacement volume as per the actual pipe tally on location.

 Frac density of around 17 ppg at TD has been assumed in the simulation.

 DO NOT EXCEED PUMPING PRESSURES. ALWAYS KEEP THE CASING COLLAPSE

PRESSURE IN MIND WHILE PUMPING / DISPLACING CEMENT

Top Job (In case Level Drops):

 15.8ppg Class G: The first batch should be 40 bbl without CaCl2. The Second batch, if required,
should be 25 bbl having 1-2% CaCl2. In case of losses, wait for 2 hrs. Before the 2nd Top Job.
Subsequent Top Jobs may be of 25 - 40 bbl batch size depending on the losses. In case of minor
losses, check static level with water before carrying out next Top Job.
 After 2nd Top Job and in case of repetition, Loosen the BOP studs keeping 4 diagonal studs intact.
 Observe the well for 1/2 hour after the 2nd top job and set casing slips if found well to be static.
 Continue top job @ 2 hr. duration with 40 bbl batch size through one side of well head valve keeping
the other side open till cement to surface & level static.
 If there is gas inflow contact D.E. Prepare 100 bbl of 100 PPB heavy doze LCM pill. The same may
be pumped followed by 50 Bbl of 15.8 PPG Class-G cement treated with 1 - 2% CaCl2.
 If gas influx continues contact D.E. again for next course of action.
 

3.0

KOC Program
CEMENT PROGRAM Date: 7-Apr-19
SURFACE
Well: RQ-0192 Objective: CASING 24 IN.
Rig: KDC-26

Data: Cmt Co: Dowell Avg Hole Size from Caliper (if available)
Plan TOC @ Density Yield Btm of Top of Caliper Vol
(feet) (ppg) (ft3/sx) Interval Interval (ft3)
Tail: 0 15.8 1.15 0 IHV without csg NO CALIPER
IHV with csg NO CALIPER
Csg Size 24 in 171.3 ppf -
Set @: 589 - OPEN HOLE VOLUMES IN BBLS
Casing IDs 22.62 - GAUGE CALIPER %Washout HOLE SIZE
Length Shoe- Collar 1 jts L 109.30 0.00 0 28.00
Hole Size: 28 inches E
BHST: 86 degrees F A
T Last Csg = 30 in. @ 48 ft
A
Last Csg OD: 30 inches D
I
ID: 29 inches L
Set @: 48 feet
Last Csg OD: 0 inches
ID: 0 feet
Set @: 0 inches
DP Stab-in Job 1 1 = Yes Tail Top @ 0 ft
DP Size DP Wt. DP I.D. 0 = No
5 19.5 4.276 Estimated Final
fluid type Weight Csg Run = 24 in. Displace. Pressure:
Displace With: Mud 9.5 ppg @ 589 ft 180 psi

CASING DETAILS
80 % 1.5 SF
MD OD WEIGHT ID GRADE Collapse 80% Burst Tensile CONN Makeup
(feet) (inches) (lb / ft) (inches) (psi) (psi) (lbs) Torque
588 24 171.3 ppf 22.62 K-55 928 2208 1847 DQ -

CEMENTING VOLUMES Capacity Capacity Capacity % X-S Stage Tail Cmt

Length Gage Gage over Volume Round to
ft (ft3/ft) (ft3) (bbls) Gauge (bbls) 251.0 bbls
Tail Cmt x Open Hole 541 1.1345 613.745 109.3 100% 218.61
Tail Cmt x Between Csgs 48 1.4454 69.37684 12.4 0% 12.36
Tail Cmt x Shoe Track 40 2.7907 111.63 19.9 0% 19.88 Lead Cmt
Lead Cmt x Open Hole 0 1.1345 0 0.0 0% 0.00 Round to
Lead Cmt x Between Csgs 0 1.4454 0 0.0 0% 0.00 0 bbls
Displace. Volume to FC 549 0.0997 55 9.8 0% 9.75

Fluids in Order pumped

Pump Fluid Stage
Fluid Rate Volume Time Elapsed Time Comments
(bbl / min) (bbls) (minutes) (minutes) (hrs:min)
Pre-Flush 5 40 8 8 0:08 WATER AHEAD
Spacer 5 0 0 8 0:08 NONE
Lead Cmt 5 0 0 8 0:08 NONE
Tail Cmt 5 251 50 58 0:58 15.8 ppg Class G cement slurry.
Displace 2 9.8 5 63 1:03 Displ. Vol. To be re-calculated at RIG.
Start Job: CENTRALIZERS :
Pressure test lines to 3000 psi a. 1 Centralizer @ 8’ above shoe
Pump Water ahead b. 1 Centralizer @ 8’ below Float Collar
Pump Tail Slurry c. 1 Centralizer @ centre of 2nd Jt
Displace with Mud. Est. Wt. = 9.5 ppg d. 2 Centralizers @ 240' interval
* No Open Hole caliper to be run. NOTES:
1. CEMENT VOLUME IS AN ESTIMATE. TAIL CEMENT TO BE PUMPED UNTIL TAIL
CEMENT RETURNS AT SURFACE.

2. DO NOT EXCEED PUMPING PRESSURES. ALWAYS KEEP CASING COLLAPSE RATING

IN MIND WHILE PUMPING / DISPLACING CEMENT. AT ANY POINT OF TIME IF PUMPING /
DISPLACEMENT PRESSURES ARE NEARING 80% OF COLLAPSE RATING OF THE
CASING, STOP PUMPS, STING OUT OF STAB-IN COLLAR, CIRCULATE OUT EXCESS
CEMENT AND CONDUCT TOP JOB.
 

4.0

Cement Lab Test Report & Charts

 NATIONAL PETROLEUM SERVICES CO. (K.S.C.)
P.O. Box 9801 . Ahmadi . Kuwait . Tel.: 2251000 . Fax: 22251010

LABORATORY TEST REPORT

Lab Test No.: _ NPSC-19-416 Date: 7-Apr-19
0
Job Type : 24'' CSG Well No. : RQ-192 BHST : 91 F
0
Hole Size (in) : 28" Rig : KDC-26 BHCT : 85 F
o
Depth (ft) : MD 589 TVD 589 Field : RATQA Temp.Grdnt: 1.1 F/100ft Lab - 02
Type of Slurry SINGLE SLURRY
Type of Cement UNION (CLASS-G)
Additives Concentration Mixing order Batch Number
NC20 (Defoamer) 0.01 gps (PH) 1 20181120
NC30 (Dispersant) 0.30 % (DB) 6642
2
NC50 (Retarder) 0.33 % (DB) CH-20190123
Slurry Density (ppg) 15.8
Slurry Yield (cu.ft/sk) 1.151
Water Req'd. (gals/sk) 4.96
Mix Fluid Req'd. (gals/sk) 4.97
Type of Water Location(4561 mg/ltr)
Thickening Time @ BHCT
Batch Mixing (Hrs:Mins) N/R
40 Bc (Hrs:Mins) 5:10
70 Bc (Hrs:Mins) 5:42
100 Bc (Hrs:Mins) 6:01
0 mins 5 mins 10 mins 20 mins
Atmos.Cons.at BHCT
(Bc) 8 9 9 9
RPM/Readings PV YP
Rheology
300 200 100 6 3 (cp) (pphfs)
at Surface 54 38 23 5 4 47 8
at BHCT 68 45 29 6 4 59 10
10 secs 10 mins
Gel Strength
(lb/100ft2) 7 18
Fluid Loss @ BHCT/1000 psi (mls) N/R
API Free Water (%) 0.8
24-hr Comp. Strength (psi) 1878
Remarks: 1. All tests carried out according to API Recommended Practice for Testing Well Cements 10B-2 (2nd Edition - April 2013).
2. % = %BWOC (percent by weight of cement ; 94lbs/sk)
3. DB = dry-blend %BWOC
4. PH = pre-hydrated %BWOC
5. gps = gallons per sack of cement

Submitted to :
Drilling Engineer - KOC Signed:

Analyzed by : JOBI BABY Jothi Ramalingam

Lab. Technician - NAPESCO Laboratory Supervisor - NAPESCO
Company Man:

This report is the property of NAPESCO and is intended for private information of the above named party. This report nor any part thereof maybe published or disclosed to a third party without
approval of NAPESCO.
Well ID: RQ-192 Customer: KOC BHST: 91F
Density : 15.80 PPG Comp. Strength@24hrs : 1878 psi
Job : 24'' CSG

400 20 4000

360 18
3500

320 16

3000

280 14

2500
Compressive Strength (psi)
Transit Time (microsec/in)

240 12
Temperature (°F)

200 10 2000

160 8
1500

120 6

1000

80 4

500
40 2

0 0 0
0:00 5:00 10:00 15:00 20:00
Time (HH:MM)

NAPESCO Test File Name: KDC-26_RQ-192__24 CSG_15.80PPG_NPSC-19-416 Page 1

OFS-LAB
 

5.0

CEMPRO Report
 CEMPRO

CEMPRO+ - Mud Displacement Model

Computational Results

Report generated on 4/18/2019

Date: 4/18/2019, 10:09:03 AM Rig: KDC-26

Operator: NAPESCO Job #:

Well: RQ-192 Contractor: KOC

Location: RATQA Job: 24" CASING

Country: KUWAIT By: HUSAIN

Casing: 24"

Copyright (C) 2017 Pegasus Vertex, Inc. 1

 Well location: On land - Forward

Pore and fracture pressures (from top down)

# Description TVD (ft) Pore (ppg) Frac. (ppg)
1 OH 50.0 8.1 17.00
2 OH 100.0 8.1 17.00
3 OH 200.0 8.1 17.00
4 OH 300 8.1 17.00
5 OH 400 8.1 17
6 OH 500 8.1 17
7 OH 589 8.1 17

Weak zone (ft) 282.0 (Not selected) (Not selected)

Geothermal
Surface T. = 85 (F)
Conductivity Heat Capacity T. gradient
# Lithology TVD (ft) Density (lbm/ft3) T. (F)
(Btu/h-ft-F) (Btu/lb-F) (F/100ft)
1 Shale 589 140.0 0.920 0.30 1.02 91

Temperature calculation: Geothermal

Cased hole
WT MW Length
# Description Bit (in) OD (in) ID (in) Top (ft) Shoe (ft) TOC (ft) FF
(lbm/ft) (ppg) (ft)
1 Casing, 30.000 30.000 314.190 29 0.0 48 0.0 9.50 0.00 48.0
314 190
Open hole
# Description ID (in) Bottom MD (ft) Excess (%) FF Top MD (ft) Length (ft)
1 OPEN HOLE 28.000 589 100 0.00 48.0 541.0

Pipe:
Tool joint effect on hydraulics: No
Joint TJ
Length Wt TJ OD TJ ID Collapse Burst str.
# Description OD (in) ID (in) Grade length length Yield (psi)
(ft) (lbm/ft) (in) (in) str. (psi) (psi)
(ft) (in)
1 Casing, 182.000 589.0 24.000 182.000 22.582 24.000 22.582 K55 0.0 0.000 55000 1252 2843
(lbm/ft)
Inner string
Collapse str.
# Description OD (in) ID (in) Yield (psi) Burst str. (psi) Length (ft)
(psi)
1 VAM DP New 5.000 4.276 105000 12999 13304 549

Fluid properties
Conduc Heat
YP Gel
Density tivity capacity Inlet T.
# Fluid Model PV (cP) (lbf/100f n K (*) (lbf/100f
(ppg) (Btu/h- (Btu/lb- (F)
t2) t2)
ft-F) F)
1 MUD 9.50 BP 14.0 26.0 - - 0.0 0.000 0.00 -
2 PREFLUSH 8.40 BP 1.0 0.0 - - 0.0 0.000 0.00 60
3 TAIL 15.80 BP 57.0 9.0 - - 0.0 0.000 0.00 60
4 DISPLACE 9.60 BP 14.0 26.0 - - 0.0 0.000 0.00 60

*: (lbf-s^n/100ft2)

Copyright (C) 2017 Pegasus Vertex, Inc. 2

Pumping schedule (Total volume = 310.750 (bbl), Total time = 72.708 (min))
Time with
Liquid vol. Additional Liquid Q N2 ratio Stage Time Cumul. Time
Fluid Cement
(bbl) vol. (%) (bpm) (scf/bbl) (min) (min:sec)
(min)
PREFLUSH 50.000 0.0 6.00 - 8.333 8:20 0.000
TAIL 251.000 0.0 4.00 - 62.750 71:05 62.750
DISPLACE 9.750 0.0 6.00 - 1.625 72:43 64.375

Pump
Surface line length = Surface line ID = 1.820 Maxi. P. rating = 10000 Maxi. pump horsepower = Pump stroke = 0.2000
100.0 (ft) (in) (psi) 400. (HP) (bbl/stk)

No choke P.
Output Summary
ECD @ ECD @
Flow rate Pump P. Pump P. @ 589.0 Free fall
Variables 589.0 (ft) 282.0 (ft) Weak zone Weak zone
(bpm) (psi) HHP (HP) (ft) (psi) (ft)
(ppg) (ppg)
Maxi. value 7.29 318 47. 502 15.91 15.91 n/a n/a 226.2
Mini. value 3.77 95 12. 306 9.50 9.20 n/a n/a 0.0
Maxi. @ time (min) 9.981 72.708 72.708 72.708 72.708 72.708 n/a n/a 14.683
Mini. @ time (min) 15.119 0.048 8.915 14.732 14.732 46.287 n/a n/a 0.048

Final fluid positions: ('-' means position in annulus for forward circ., and in pipe for reverse circ.)
Ann. fill - len.
Fluid Front (ft) Trail (ft) Pipe fill - len. (ft) Ann. fill - vol. (bbl) Pipe fill - vol. (bbl)
(ft)
PREFLUSH -0 -0 0.0 0.0 0.000 0.000
TAIL -0 549.2 589.0 39.8 230.985 19.731
DISPLACE 549.2 0.0 0.0 549.2 0.000 9.835

Pressure at the end of the job

Depth -> @ 589.0 (ft) @ 282.0 (ft) Weak zone Weak zone
Hydrostatic pressure (psi) 484 232 n/a n/a
Total pressure (psi) 502 248 n/a n/a
Pore/frac pressure (psi) 263 / 535 133 / 264 n/a n/a
Hydrostatic Pout - Pin (psi) 176 91 n/a n/a

Geometry table
Description Start (ft) End (ft) Vol. (bbl) Vol. (bbl/ft)
Pipe: ID = 4.276 (in), 549.0 (ft) 0.0 549.0 9.751 0.018
Pipe: ID = 22.582 (in), 40.0 (ft) 549.0 589.0 19.815 0.495
Ann.: 29.000 x 24.000 (in), 48.0 (ft) 0.0 48.0 12.357 0.257
Ann.: 31.496 x 24.000 (in), 501.0 (ft) 48.0 549.0 202.464 0.404
Ann.: 31.496 x 24.000 (in), 40.0 (ft) 549.0 589.0 16.165 0.404
Volume inside entire pipe 0.0 589.0 29.567 0.050
Volume in entire annulus 0.0 589.0 230.985 0.392
Volume inside pipe and annulus 0.0 589.0 260.552 0.442
Pipe displacement (open ended) 0.0 589.0 300.008 0.509
Pipe displacement (closed ended) 0.0 589.0 329.574 0.560
Hole volume w/o pipe 0.0 589.0 560.560 0.952
Pipe surface area 4551.9 (ft2)
Wellbore surface area 4825.3 (ft2)

Turbulence table: Ann.: 31.496 x 24.000 (in), 40.0 (ft)

Fluid Crit. rate (bpm) Crit. Vel. (ft/min) Crit. Nre
MUD 117.09 289.8 18601
PREFLUSH 1.07 2.6 2100
TAIL 88.62 219.3 5751
DISPLACE 116.30 287.8 18669

Annular velocity table: (ft/min)

Copyright (C) 2017 Pegasus Vertex, Inc. 3

 Annulus \ Rate (bpm) 4.00 6.00

29.000 x 24.000 (in) 15.5 23.3

31.496 x 24.000 (in) 9.9 14.8
31.496 x 24.000 (in) 9.9 14.8

Critical gel str.

Slurry Critical static gel str. (lbf/100ft2)
TAIL 811.5

Event table
ECD @ 589.0 ECD @ 282.0
Job time (min) Rate in (bpm) Rate out (bpm) Vol. in (bbl) Fluid in/btm/out
(ft) (ppg) (ft) (ppg)
0.048 6.00 6.00 0.291 9.79 9.80 PREFLUSH/MUD/MUD
4.944 6.00 6.00 29.665 9.79 9.80 PREFLUSH/PREFLUSH/MUD
8.382 4.00 4.00 50.194 9.67 9.80 TAIL/PREFLUSH/MUD
14.732 4.00 4.00 75.593 9.50 9.80 TAIL/TAIL/MUD
60.780 4.00 3.88 259.788 14.10 12.14 TAIL/TAIL/PREFLUSH
71.132 6.00 3.87 301.291 15.43 14.92 DISPLACE/TAIL/PREFLUSH
72.683 6.00 6.00 310.598 15.89 15.89 DISPLACE/TAIL/TAIL

Copyright (C) 2017 Pegasus Vertex, Inc. 4

Copyright (C) 2017 Pegasus Vertex, Inc. 5
Copyright (C) 2017 Pegasus Vertex, Inc. 6
Copyright (C) 2017 Pegasus Vertex, Inc. 7
Copyright (C) 2017 Pegasus Vertex, Inc. 8
Job detail
Time Fluid Vol. in No. of Rate in Rate out Pump P. Choke Free fall Pin - ECD @ ECD @ Pressure Fric. P. pipe Fric. P. Ann.
(min) in/btm/out (bbl) strokes (bpm) (bpm) (psi) P. (psi) (ft) Pout @ 589.0 282.0 @ 589.0 (psi) (psi)
(stk) 589.0 (ft) (ft) (ft) (psi)
(ft) (psi) (ppg) (ppg)
1 0.048 2/1/1 0.291 2 6.00 6.00 95 15 0.0 0 9.79 9.80 314 71 9
2 10.000 3/2/1 56.667 283 4.00 6.53 127 15 189.7 0 9.61 9.80 309 129 8
3 20.000 3/3/1 96.667 484 4.00 4.00 127 15 206.9 0 10.03 9.80 322 119 7
4 30.000 3/3/1 136.667 684 4.00 3.81 127 15 168.2 0 11.04 9.80 353 119 6
5 40.000 3/3/1 176.667 884 4.00 3.91 127 15 129.7 0 12.05 9.50 384 121 5
6 50.000 3/3/1 216.667 1084 4.00 3.86 127 15 91.0 0 13.06 9.97 415 121 4
7 60.000 3/3/1 256.667 1284 4.00 3.98 127 15 53.9 0 14.04 12.01 445 122 3
8 70.000 3/3/2 296.667 1484 4.00 3.89 127 15 7.9 0 15.24 14.52 481 123 3
9 72.708 4/3/3 310.750 1554 6.00 6.00 318 15 0.0 0 15.91 15.91 502 124 3

Copyright (C) 2017 Pegasus Vertex, Inc. 9

MD | TVD (ft) Annulus Casing
0 0 0.0
MUD,9.50 (ppg)
PREF...,8.40 (ppg)
TAIL,15.80 (ppg)
DISP...,9.60 (ppg)

100 100

200 200

300 300

400 400

500 500

549.2

589 589

Copyright (C) 2017 Pegasus Vertex, Inc. 10