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Cement Plug Program

This document provides: 1) A cementing program and procedure for a plug job on well BG-0403 including objectives, well data, cement slurry details, and pumping procedure. 2) Recommendations for the plug job including confirming slurry design, not placing a plug over 900 ft, and obtaining good injectivity. 3) Results of cement lab tests for the plug job cement slurry including rheology, fluid loss, gel strength, and compressive strength.

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Marvin Omaña
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216 views9 pages

Cement Plug Program

This document provides: 1) A cementing program and procedure for a plug job on well BG-0403 including objectives, well data, cement slurry details, and pumping procedure. 2) Recommendations for the plug job including confirming slurry design, not placing a plug over 900 ft, and obtaining good injectivity. 3) Results of cement lab tests for the plug job cement slurry including rheology, fluid loss, gel strength, and compressive strength.

Uploaded by

Marvin Omaña
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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National Petroleum Services Company (K.S.

C)

RELIABLE, VALUE ADDED SOLUTIONS

Well: BG-0403

Rig: KDC-55
Cementing Program for Plug Job

JOB NO: CM019-055-005-00001

May 3, 2019

Prepared for: Company Man Prepared By:


Deepak Mishra Hussain Nasir
(Drilling Engineer - KOC) ( Signature) (Field. Engineer-Cementing)
NAPESCO
Index

Objective & Well Data 1.0

Procedure & Recommendations 2.0

Cement Lab Test Report 3.0


1.0

Objective & Well Data


 

1 Objective:

The objective of this job is to squeeze the Cement Slurry into the 7" Casing Perforations.

2 Well Data:

Plug Bottom Depth: 4,660 ft


Casing Size: 7"Casing (6.276” ID)
Well Fluid: Brine Water
BHST: 136°F
BHSqT: 115°F
Cement Slurry Weight: 15.80 ppg
Cement Volume: 33 bbl
Spacer Volume: 22.71 bbl @ (10 bbl Ahead, 3.14 bbl Behind) Fresh Water
Top of Cement(WSO/WSI): 3,800 ft / 3,719 ft
Top of Spacer: 3,340 ft
Displacement Volume: +/-24.80 bbl

 
2.0

Procedure & Recommendations


PROCEDURE FOR THE CEMENT BALANCE PLUG & SQUEEZE
RIG: KDC-55
WELL: BG-403

1- RIH 1200 ft of 3 1/2" O.ETbg (ID - 2.992") crossover to 3 1/2" DP to 4,660 ft (To be confirmed before the
job).

2- Circulate & condition the hole. Conduct Safety Meeting

3- R/U cements lines and test lines to 3,000 psi.

4- Prepare 33 bbls of 15.80 ppg cement slurry in batch mixer.

5- Pump 10 bbls @ 4 bbl / min of Fresh Water as Spacer ahead.

6- Batch mix & pump 33 bbls @ 4 bbl / min 15.80 ppg (reconfirm from company man) Cement slurry as per
attached report.

7- Pump 3.14 bbl @ 4 bbl / min of fresh water as spacer behind (to be calculated on the location based on the
tally).

8- Displace with +/-24.80 bbl @ 4 bpm of well fluid. (Under displace to balance point by 1-2 bbl) of well fluid
(to be calculated as per pipe tally)

9- Pull out slowly at 20 ft /min above 200 ft theoretical Top of Cement and reverse circulate 1.5 string Volume.

10- Pull out further 3 joints and then squeeze cement at max 900 psi to attain lock in squeeze pressure
depending on well behavior during squeezing i.e also employ hesitation if there is good intake (reconfirm
from company man).
Do not squeeze all the volume at least keep 23 bbl of slurry in front of perforation as a plug.

11- Switch to rig pump and keep well under pressure for 6 hours only if max pressure is obtained at 900 psi
the release pressure and POOH.
If max pressure is not obtained at 900 psi do not put plug under pressure

12- WOC for 24 hrs.


RECOMMENDATIONS

1- The Final Slurry volumes to be determined by company man based on Injectivity.

2- All fluids have to be pumped by cement unit.

3- Confirm Slurry Design from KOC Cementing and Engineering Dept.

4- NAPESCO does not recommend placing a plug above 900 ft in column length.

5- A good injectivity rate must be obtained to achieve a better bonding and seal by the cement.

6- Squeeze volume and squeeze pressure need to be confirm with the company man prior to the job.

7- The final Displacement Volume & spacer behind volume are to be recalculated as per actual pipe tally on
location.

8- Collect mix fluid and cement slurry samples, one set of sample to be given to the Company man and
another set to the NAPESCO lab (Cement Supervisor).
3.0

Cement Lab Test Report


NATIONAL PETROLEUM SERVICES CO. (K.S.C.)
P.O. Box 9801 . Ahmadi . Kuwait . Tel.: 2251000 . Fax: 22251010

LABORATORY TEST REPORT


Lab Test No.: _ NPSC-19-577 Date: 2-May-19
0
Job Type : PLUG Well No. : BG-403 BHST : 136 F
0
Hole Size (in) : - Rig : KDC-55 BHSqT : 115 F
Depth (ft) : MD 4660 TVD 4660 Field : BG Temp.Grdnt: 1.1 oF/100ft Lab - 02
Type of Slurry SINGLE SLURRY
Type of Cement UNION CLASS-G
Additives Concentration Mixing order Batch Number
NC20 (Defoamer) 0.01 gps (PH) 1 20181208
NC30 (Dispersant) 0.50 % (PH) 2 6642
NC50 (Retarder) 0.33 % (PH) 3 IND-19086
NC42 (Fluid Loss Ctrl) 0.55 % (PH) 4 CH-18050862
Slurry Density (ppg) 15.8
Slurry Yield (cu.ft/sk) 1.157
Water Req'd. (gals/sk) 4.96
Mix Fluid Req'd. (gals/sk) 4.97
Type of Water Fresh(140mg/ltr)
Thickening Time @ BHCT
Batch Mixing (Hrs:Mins) 0:30
40 Bc (Hrs:Mins) 4:55
70 Bc (Hrs:Mins) 5:05
100 Bc (Hrs:Mins) 5:10
0 mins 5 mins 10 mins 20 mins
Atmos.Cons.at BHCT
(Bc) 7 8 8 9
RPM/Readings PV YP
Rheology
300 200 100 6 3 (cp) (pphfs)
at Surface 57 40 24 4 3 50 8
at BHCT 78 52 32 5 4 69 9
10 secs 10 mins
Gel Strength
(lb/100ft ) 2 6 16
Fluid Loss @ BHCT/1000 psi (mls) 46
API Free Water (%) 0.0
24-hr Comp. Strength (psi) -
Remarks: 1. All tests carried out according to API Recommended Practice for Testing Well Cements 10B-2 (2nd Edition - April 2013).
2. % = %BWOC (percent by weight of cement ; 94lbs/sk)
3. DB = dry-blend %BWOC
4. PH = pre-hydrated %BWOC
5. gps = gallons per sack of cement

Submitted to :
Drilling Engineer - KOC Signed:

Analyzed by : JOBI BABY Jothi Ramalingam


Lab Technician - NAPESCO Laboratory Supervisor - NAPESCO

Company Man:

This report is the property of NAPESCO and is intended for private information of the above named party. This report nor any part thereof maybe published or disclosed to a third party without
approval of NAPESCO.

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