Description H

Command station EN
DO 400., DO 4011, DC 3...,
RT 4008 (ZC 4009)
Software version: ZC 4009-8002 F_ZA

1. Safety instructions 2
2. Function 4
3. Menu structure 6
4. Assembly 17
5. Installation 17
6. Commissioning 18
7. Operation/controls 60
8. Error messages 75
9. Disassembly 78
10. Technical data 79
11. Concise instructions 80

BEA--251193-EN-11
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Safety instructions

1. Safety instructions

1.1 Description
Keep this description in a safe place and accessible for the personnel
at all times.
The description is part of the items supplied and is to be read carefully
prior to starting assembly, operation or maintenance.
The documentation on the E+L system essentially comprises the high-
er level system description (A), the individual descriptions of the com-
ponents (B, C, ... W), spare part lists (X) and the circuit diagrams (Z).
Proceed in accordance with the instructions in the system description.
All important processes are described in the system description. If nec-
essary, reference is made to the individual descriptions of the compo-
nents.
In the block diagram you will find a schematic illustration of your sys-
tem. In case of digital devices configured by E+L, the block diagram
also contains the address settings.

1.2 Intended use

The device may only be used for the purpose for which it was intended.
The device may only be installed in the customer's machine as defined
by E+L.
The device may not be modified. This action can result in additional
hazards which the safety features may not be sufficient to guard
against.
The device is built according to the state of the art.
Nevertheless, during operation
– Hazards to the user's health or
– Damage to property may occur.
Only use the device
– when it is in correct working order,
– with due attention to safety and hazards while observing the locally
applicable, statutory and customary safety regulations as well as
the regulations for the prevention of accidents.

1.3 User groups

All the activities in this description are only allowed to be undertaken
by the user groups listed in the following with the stated qualifications.
Activities User groups Qualification
Transport/assembly, commissioning, Specialist personnel Technicians, industrial mechanics, fitters
troubleshooting/repair, maintenance, dis- etc.
assembly
Installation, disassembly Specialist personnel Electrical connection only by electricians
Operation Specialist personnel, unskilled personnel, Instruction by the operating organization
trainees

H 2/82 BEA--251193-EN-11
Safety instructions Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

1.4 Explanation of symbols

DANGER!
Signifies that death or serious injury will occur immediately if the relat-
ed safety measure is not taken.

WARNING!
Signifies that death or serious injury may occur if the related safety
measure is not taken.

CAUTION!
Signifies that minor injury may occur if the related safety measure is
not taken.

NOTICE
Signifies that a malfunction or damage may occur if the related mea-
sure is not taken.

 Jobs to be performed.

BEA--251193-EN-11 H 3/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Function

2. Function

2.1 Purpose
The command station makes it possible to operate 1 to 8 web guiders.
It is also possible to operate the color line sensor FE 5002.

2.2 Design
1 2 3 4 2 3 4

5
5

6 4 6 4

The command station has the following layout:

1) Display or selection of the selected controller group/s
2) Information buttons (Info, Menu)
3) Display of web offset/set value
4) Entry buttons (UP, DOWN)
5) Touch screen for displaying control elements, warnings and errors
as well as for the schematic representation of the web guider and/
or for operation of the color line sensor FE 5002
6) Buttons for the operating modes (automatic, centre position, man-
ual)

2.3 Principle of operation

Select the required operating mode using the related button. The most
important parts of the web guider are displayed schematically on the
touchscreen.
In addition, buttons dependent on the configuration of the web guider
as well as messages and values are displayed on the touchscreen.
In case of errors, the related message appears on the touchscreen.
Use the two information buttons to open the various submenus.
On the usage of a color line sensor, it is also possible to operate the
color line sensor via the command station. The touchscreen displays
the 2D representation of the web in the field of view of the color line
sensor.

H 4/82 BEA--251193-EN-11
Function Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

It is possible to switch between the two displays for the web guider and
the color line sensor at any time.
The multiple operation makes it possible to operate a maximum of 8
CAN groups simultaneously. One of these CAN groups is shown on the
display, you can select the group to display.
The oscillation makes it possible to offset the web during operation.
The oscillation time, the oscillation shape and the oscillation range can
be adjusted. Distance-dependent oscillation is also possible.
The width monitoring indicates the actual web width. If the web width
varies from the web width set, the frame on the display changes from
green to yellow (yellow means warning), or red (error). The values for
warning and error can be adjusted.

BEA--251193-EN-11 H 5/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

3. Menu structure
"Info" button menu sequence
"Info" button
– A short button press (<1 s) shows any error mes-
sages (only if there is an error)
– A long button press (>1 s) opens the menu
The following information can be displayed on the
"Info" menu.

Information submenu
The following can be selected:
1.1 Sensor-Info
1
1.2 AG-Info

1.3 Info Screen

1.4 Width monitoring

Sensor-Info
The web offset defined is displayed in the upper
part of the window.
1.1 The green LED bar shows the position of the edge
or the middle of the web in the measuring range for
the selected sensor/s.
The field under the sensor symbol shows the differ-
ence between the set position and actual position of
the web.

Actuator information
The position of the actuator referred to the center
position set is indicated in the field as a numeric
1.2 value and also as a green LED bar.

H 6/82 BEA--251193-EN-11
Menu structure Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

"Info" button menu sequence

System display
Note:
The info screen appears automatically on switching
1.3 on the web guider, if the command station has not
been commissioned!
Indication of the following information on the web
guiding:
– Web offset
– Sensor position (left/right sensor)
– Carriage position (left/right carriage)
– Actuator position
The color of the symbol for the sensor, actuator and
support beam indicates the status.
– Blue = selected, signal/position in the permissi-
ble range
– Yellow = signal/position at end of range
– Red = error
– Gray = not selected or not fitted
Return to the web guider menu using the "Menu"
button.
Width monitoring
The indication at the top shows the actual web
width. If the web is outside the measuring range it is
1.4 not possible to indicate the width, only dashes
appear on the display.
The color of the frame for the indication at the top
shows the current status of the width monitoring.
– Green; web width in the required range
– Yellow; warning
– Red; error
The values for the output of a warning or an error
can be adjusted.
The reference value (web width set value) is set in
the indication at the bottom.

BEA--251193-EN-11 H 7/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

"Color line sensor FE 5002" button menu sequence

"Color line sensor" button
– A short button press (<1 s) selects the sensor for
the web guiding
– A long button press (>3 s) opens the menu
The color line sensor can be operated on the "Color
line sensor" menu.

Color line sensor FE 5002 menu

At this level the color line sensor is operated using
the related buttons.
The web in the sensor's measuring range is dis-
played.
The percentage value in the field on the left indi-
cates how well the guiding criterion is detected.
The web offset is displayed in the field on the right.

Color line sensor FE 5002 settings

1.1 Teach Mode

1
1.2 Settings

Teach Mode
Automatic: learn best criterion

1.1
Automatic: learn predefined criterion

Manual: learn predefined criterion

Settings
– "Select external light source"
On the usage of an external light transmitter the
1.2 color line sensor's internal light transmitter is
switched off.
– "Scan representation invers"
The depiction of the measuring range on the dis-
play is, depending on the installation position of
the command station, rotated by 180°.

H 8/82 BEA--251193-EN-11
Menu structure Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

"Menu" button menu sequence

"Menu" button
A wide range of settings are made in the sub-
menus.
Depending on the configuration, some sub-menus
are not available (shown in gray).

Menu
The following submenus are available:
1.1 Gain
1
1.2 Oscillation

1.3 Software

1.4 Config

1.5 Support menu

(button is shown in gray if there is no support
beam)
Gain
The submenu is divided into
1.1.1 Proportional Range
1.1
1.1.2 Speed

Proportional range
The sensitivity of the web guider can be changed.
The smaller the value, the more sensitively the web
1.1.1 guider reacts.

BEA--251193-EN-11 H 9/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

"Menu" button menu sequence

Actuating speed
– "Automatic speed"
Setting for the maximum actuating speed in the
1.1.2 "Automatic" operating mode.
Attention: An increase in the maximum actuat-
ing speed also results in an increase in the sen-
sitivity of the web guider.
– "Manual speed"
Setting for the actuating speed in the "Manual"
operating mode.
Oscillation
Indication of the oscillation settings.
Only possible if oscillation is enabled in "1.4.13
1.2 Enabling dialog".

Oscillation settings
Note: A password is required to open the submenu
(the E+L default is "1111" if a password has not
1.2.1 been set by the customer).
– OFF: Oscillation switched off
– based on time: Time-dependent oscillation
– based on ext. pulse: Distance-dependent oscil-
lation
– Static On: Oscillation is always in operation
– Select by keyboard: Oscillation is switched off
and on using the command station
– Select by auto key: Oscillation is switched off
and on using the Automatic key
– Wave form: The shape of the oscillation can be
set continuously between triangle (95%) and
square (10%)
– Amplitude: Oscillation stroke
– Pulses: Oscillation time
Software
System-dependent information is displayed.

1.3

H 10/82 BEA--251193-EN-11
Menu structure Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

"Menu" button menu sequence

configuration
Note: A password is required to open the submenu
(the E+L default is "1111" if a password has not
1.4 been set by the customer).
The following submenus are available:
1.4.1 DO Adr

1.4.2 CAN Groups

1.4.3 Wizard

1.4.4 Password

1.4.5 Language

1.4.6 Unit

1.4.7 System

1.4.8 Expert

1.4.9 Net Control

1.4.10 RT Settings

1.4.11 Ethernet settings

(button is shown in gray if there is no Ethernet
connection)
1.4.12 Startscreen

1.4.13 Dialogs enable

CAN address of the command station

The actual CAN address for the command station is
displayed and can be changed if necessary.
1.4.1

BEA--251193-EN-11 H 11/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

"Menu" button menu sequence

CAN Groups
Selection of the individual web guiders (CAN
groups) for subsequent operation, as well as defini-
1.4.2 tion of which web guiders (CAN groups) the opera-
tion is allowed to select.

Commission wizard
– Auto-installation
Interactive commissioning of the following
1.4.3 systems:
Pivoting frame DRS....
Winding station WSS....
Support beam VS 35.. / VS 45..
– Manual wizard
The different forms of commissioning can
be selected separately.
Password
The password can be changed if necessary.
Note: A password (at least 1 character) must be
1.4.4 entered. 0 is not allowed!

language
Selection of the operator language. Some informa-
tion is displayed in the selected language.
1.4.5

Unit
Indication of the length information
– mm / metric (European standard)
1.4.6 – inch / US (Anglo-American system of units)

H 12/82 BEA--251193-EN-11
Menu structure Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

"Menu" button menu sequence

System
Bootloader

1.4.7 Restart

Default
The command station is reset to the default
settings.
Note:
After resetting it is necessary to re-commis-
sion the command station.
Brightness
Use the scroll bar on the display to set the
brightness.
Expert
The parameters from all devices connected can be
displayed and changed. The CAN addresses of the
1.4.8 individual devices can also be changed.
Note: A password is required to open the submenu
(the E+L default is "1111" if a password has not
been set by the customer).
To read the CAN network, press the "Rescan" but-
ton.
Use the arrow buttons to move the scroll bar.
The related function is then displayed in the text
field on the button and run if the button is pressed.

To enter the required value, select the numeric field.

The input field for making an entry opens on selec-
tion. Accept the entry using "Enter".
Apply the entry using the green checkmark, discard
the entry using "X".
The bar at the bottom with the numeric values indi-
cates the possible range for the entry.
Net Control
During network monitoring all devices in a CAN
group are monitored.
1.4.9 The existing devices have a green background.
If there is an error, the indication changes to red.
To disable the network monitoring for a specific
device, clear the check box.
With multiple operation, network monitoring is only
possible for the operator group.

BEA--251193-EN-11 H 13/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

"Menu" button menu sequence

RT Settings
Configuration of the indication for the operator and
enabling a function.
1.4.10 Display of the following controls for web guid-
ers:
– Show Photo Button = "Obtain guiding set point"
button
– Show Width = display of the web width
– Show Group = display of the group number
– Simulation Mode = only for demonstrating the
command station without external devices
– Show Guidetarget = indication and entry of the
set value for the web guider
Enable the following function:
– Foto @ Auto = guiding set point determined on
selection of the "Automatic" operating mode
Attention! This setting can only be made for a CAN
group and must be made separately for each CAN
group. Prior to opening the menu, select the
required CAN group as the operator group.
Eth. Settings
The following submenus are available
1.4.11.1 IP Settings
1.4.11
1.4.11.2 Network settings

1.4.11.3 Data block settings

IP Settings
– If DHCP is selected, the addresses are set auto-
matically and displayed. The MAC-Addr can be
1.4.11.1 changed.
– If DHCP is not selected, the addresses can be
set, the device's MAC address is displayed. The
device's MAC address cannot be changed.

Network settings
– No Fieldbus = no communication on
Ethernet
1.4.11.2 – Ethernet/IP = communication using
Protocol Ethernet/IP
– UDP = communication using UDP protocol

H 14/82 BEA--251193-EN-11
Menu structure Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

"Menu" button menu sequence

Data block setting
The setting specifies what the data block for Ether-
net transmission looks like.
1.4.11.3 The following settings are available:
– E+L generally
– BLR version 1
– BLR version 2
– The function "send webspeed" must be selected
to output the customer-side web speed on the
CAN bus.
Startscreen
On switching on the command station, the com-
mand station starts with the selected setting.
1.4.12 – Web guider operation
– Line sensor operation
– Guider info
– Support beam operation
– Width monitoring display
Dialogs enable
If the check box for the related devices or the corre-
sponding function is cleared, operation is disabled.
1.4.13 Operation enabled ex works:
– Color line sensor
– Info Screen
– Support beam
– Proportional range
– Actuating speed
Operation disabled ex works:
– Width monitoring
– Oscillation
Attention! This setting can only be made for a CAN
group and must be made separately for each CAN
group. Prior to opening the menu, select the
required CAN group as the operator group.

BEA--251193-EN-11 H 15/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Menu structure

"Menu" button menu sequence

Support menu
Move clear sensor/s; sensors are positioned
automatically at the outer end position.
1.5
Find edge/s; sensors are positioned automati-
cally at the edge of the web.
The two fields show the current set position of the
carriage. At the same time you can also enter the
required set position via the fields. Touch the field
briefly to open the field for entry.
Position carriage
The carriage is positioned at the set position.
Return to the web guider menu

H 16/82 BEA--251193-EN-11
Assembly Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

4. Assembly
You have the following installation options for the command station:
– Mounted directly on the color line sensor with swivel joint
– Wall mounting with assembly straps
Install the command station according to the version. The dimensions
for wall mounting are on the dimension drawing.

5. Installation
WARNING!
Electric shock!
Live parts can cause an electric shock.
 Never touch electrically live parts.

NOTICE
Electrical wires are only allowed to be connected when electrically iso-
lated (power supply switched off).

 Connect cables are per wiring diagram.

NOTICE
Cables not procured from E+L must be the same as the E+L cables,
that is they must also be screened so that all connections can be made
as shown in the wiring diagrams.

BEA--251193-EN-11 H 17/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6. Commissioning
After correctly assembling and installing the command station, the fol-
lowing settings are required to configure the command station.
6.1 Command station basic settings
6.2 Group-dependent settings
6.3 Commissioning command station without web guider
6.4 Commissioning command station including web guider
6.5 Color line sensor teach-in mode
6.6 Oscillation
6.7 Width monitoring
6.8 Multiple operation
If the info screen appears on the display after the application of the op-
erating voltage, chapters 6.1 to 6.3 must be worked through.

For other screens, (e.g. web with sensors) commissioning has been
undertaken by E+L. Chapters 6.1 to 6.3 can be skipped.

Chapter 6.4 is an alternative to chapter 6.3 if a web guider is also com-

missioned.
Chapter 6.5 is only applicable on the usage of a color line sensor.
Chapter 6.6 is only applicable on the usage of oscillation.
Chapter 6.7 is only applicable on the usage of width monitoring.
Chapter 6.8 is only applicable if 2 or more CAN groups are connected
together in a network (multiple operation).

NOTICE
Selected fields are displayed with a blue background.

H 18/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

6.1 Command station basic settings

 Connect to the operating voltage.
The info screen appears on the display.
 Press "Menu" button.

 Press "Flag" button.

Language setting

NOTICE
Use the scroll bar to see further languages.

 Select the desired language.

 Press the "Next" button.

Defining password

NOTICE
A password must be assigned by the customer.

 Select the "Password" field. The numeric keypad appears.

The numbers can be used to specify any password between 1 and
65535, as desired. 0 is not allowed!

 Press "Enter" to accept.

BEA--251193-EN-11 H 19/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

NOTICE
For confirmation, re-enter the password in the "Repeat" field.

 Select the "Repeat" field, repeat the password and accept using
"Enter".

 Press the green button, the password is saved.

If the message "Password mismatch" appears, the message must be

accepted using "ok" and the entry of the password repeated.
A large green checkmark appears when the correct password is en-
tered.
 Press the "Next" button.

Setting CAN address

The command station's CAN address is made up of the group number
(CAN Group) and the device number (CAN Device).
The CAN address is documented in the unit's block diagram.

If one of the two numbers (CAN Group / CAN Device) deviates from
the address in the block diagram, it must be corrected as follows.
 Open the selection box and select the desired address.
Once both settings are correct, the setting is complete.
 Press the "Next" button.

H 20/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

6.2 Group-dependent settings

Selecting CAN group

Prior to further commissioning, the CAN group to which the subse-
quent commissioning process is to apply must be selected.
 Select CAN group.

Changing name of CAN group

The name of the CAN group can be selected as required. The number
of characters is limited to 18.
If you do not want to change the name, you can skip this setting using
the "Next" button.
 Select input field.

 Enter the required name for the CAN group using the keypad.
 Press "Enter" button.

 Press the "Next" button.

BEA--251193-EN-11 H 21/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Selecting the production direction

The production direction must be set for the correct assignment of the
buttons and action of the buttons. Looking at the complete machine
from the command station, determine whether the production direction
is from the left to the right or from the right to the left.
 Select direction of production determined.

NOTICE
The direction of production must not be confused with the direction of
web travel at the web guider.

Device-dependent commissioning
The routine for the rest of the commissioning is defined at this point. A
differentiation is made between:
1) Command station without web guider (chapter 6.3)
1) 2) Command station including web guider (chapter 6.4)
 Select required commissioning.

2)

H 22/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

6.3 Commissioning command station without web guider

NOTICE
With this commissioning the indication in the control unit is adapted to
the existing web guider and the installation position. The settings in the
web guider are not changed.

6.3.1 Pivoting frame

Selecting the actuator

To display the actuator correctly in the display, the corresponding ac-
tuator must be set.
 Select the pivoting frame.

Selecting the installation arrangement

Use the scroll bar to select from the 32 installation arrangements.
 Select suitable installation arrangement.

Should it become apparent during subsequent operation that the ar-

rangement of the sensor buttons, the buttons for the manual adjust-
ment or web offset is incorrect, this problem may be due to the
following reasons:
– The production direction is set incorrectly
– The installation arrangement is set incorrectly
– The web guider is set incorrectly, in this case the commissioning of
the web guider must be repeated.

Commissioning complete
The commissioning of the CAN group is complete at this point.
If there are further CAN groups, the next CAN group must be selected
1 (1).
2 If there is no further CAN group, close the commissioning wizard (2).
 Press appropriate button.
1) The command station returns to chapter "6.2 Group-dependent
settings".
2) Complete commissioning.

BEA--251193-EN-11 H 23/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

The individual commissioning steps are saved immediately. Comple-

tion of the commissioning triggers a control card reset, all parameters
are saved during this process.

6.3.2 Winding station

Selecting the actuator

To display the actuator correctly in the display, the corresponding ac-
tuator must be set.
 Select winding station.

Selecting the rewinder / unwinder

Here you must define whether the winding station is a rewinder or an
unwinder.
 Select rewinder or unwinder.

Winding direction.
The winding direction determines whether the web runs from the left to
the right or from the right to the left.
 Select the winding direction.

Should it become apparent during subsequent operation that the ar-

rangement of the sensor buttons, the buttons for the manual adjust-
ment or web offset is incorrect, this problem may be due to the
following reasons:
– The production direction is set incorrectly
– The installation arrangement is set incorrectly
– The web guider is set incorrectly, in this case the commissioning of
the web guider must be repeated.

H 24/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Commissioning complete
The commissioning of the CAN group is complete at this point.
If there are further CAN groups, the next CAN group must be selected
1 (1).
2 If there is no further CAN group, close the commissioning wizard (2).
 Press appropriate button.
1) The command station returns to chapter "6.2 Group-dependent
settings".
2) Complete commissioning.
The individual commissioning steps are saved immediately. Comple-
tion of the commissioning triggers a control card reset, all parameters
are saved during this process.

BEA--251193-EN-11 H 25/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.4 Commissioning command station including web guider

NOTICE
Subsequent commissioning depends on the actuator used.

6.4.1 Pivoting frame

Selecting the actuator

To display the actuator correctly in the display, the corresponding ac-
tuator must be set.
 Select the pivoting frame.

Selecting the installation arrangement

Use the scroll bar to select from the 32 installation arrangements.
 Select suitable installation arrangement.

Support beam check

NOTICE
If there is no support beam, "No Support" must be selected in the list
box.

 Open list box and select the type of support beam.

Use the scroll bar to move up and down in the list of possible support
beams.
 Press the "Next" button.

H 26/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Control card assignment

The command station acquires all control cards in the Can network
and indicates them as an icon.
1
2 The first control card found is identified. On the control card identified
3 the Can LED on the controller housing (4) illuminates red.
Each time you press the "RK 40.." the next control card (if available) is
identified. Press the corresponding button on the display for the as-
signment.
The assignment of the buttons is as follows:
2 1) Support beam, gearbox on left in direction of web travel
1 3 2) Support beam, gearbox on right in direction of web travel
3) Control card for the actuator
The support beam buttons are only displayed if the related control card
has been detected in the Can network.

NOTICE
On a support beam VS 45.. both control cards (RK 4004/RK 4008) can
be mounted in the controller housing for the support beam, depending
on the configuration of the web guider. Assignment using CAN LED (4)
is not possible.
If in the "RK 40.." button the type "RK 4004" is displayed, the button
"Control card for the actuator" (3) must be pressed. With the type "RK
4008" the support beam is assigned to suit the mounting of the gear-
box (1 or 2).

 Press "RK 40.." button as often as necessary until the CAN LED on
the control card for the actuator (4) illuminates red.

 Press "Control card for the actuator" button. The control card is as-
signed to the web guider.

BEA--251193-EN-11 H 27/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

NOTICE
The control card for the support beam (if fitted) must also be selected
using the "RK 40.." button and then assigned to suit the mounting of
the gearbox (right or left). Once all control cards are assigned, the
warning message appears stating that the system must be reset.

Resetting the system

Prior to further commissioning, the system is reset to the default val-
ues.
Use "ok" to reset the command station and actuator to the default set-
tings.
Press "X" to cancel.

The reset takes a few seconds. During this time the message "Clear
Memory / Set Default Values" appears.

Sensor assignment

NOTICE
The sensor assignment for a color line sensor FE 5... is different to the
following description and will be described subsequently in the chapter
"Special case FE 5..." .

With the sensor assignment, the sensor is identified and assigned to

the display.
On the sensor to be identified, the LED light bar flashes or the Can
0
1
2
3
4
5
6
7
8

LED illuminates red (sensor-dependent).

NOTICE
If the sensor is located in a different device group, then this sensor
must be skipped. To skip the sensor, tap the icon of the LED light bar
in the menu field. The command station ignores this sensor and con-
trols the next sensor.

H 28/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Identify which sensor is currently operated and assign the related

sensor button (1) on the display.
To skip the sensor, press the icon of the LED light bar (2).
1 Repeat this step until all the sensors belonging to this web guider have
been assigned.
 Press the "Next" button.

Special case FE 5...

If the color line sensor FE 5002/FE 5201 is controlled, the type
FE 5002/FE 5201 appears under the icon. There is no visual indica-
tion on the color line sensor (like on other sensors).
 Press icon as often as necessary until "FE 5002" or "FE 5201" is
FE 5002 ! displayed.
FE 5201 !

 Press related sensor button on the display. The assignment is

saved.

Mechanical alignment FR 5.../FE 5...

The setting for the mechanical alignment is only of significance for the
two sensor types FR 5... and FE 5....

NOTICE
1
For the remaining sensors the setting may have no significance, how-
ever it must be made to continue the commissioning.
For these sensors select the upper mounting position (1).

BEA--251193-EN-11 H 29/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

FR 5...:
 Select mechanical alignment.

FE 5...:
 Select mechanical alignment.

Sensor calibration (sensor-dependent)

This item is skipped automatically in case of sensors that do not re-
quire sensor calibration.

NOTICE
The measuring range must be clear and should be cleaned as per the
sensor description.

 Press Start button.

The sensor calibration takes a few seconds.
After the sensor calibration a green checkmark appears.
 Press the "Next" button.

Adjusting support beam

NOTICE
The initialization run and width measurement settings only appear if a
support beam is set as per the chapter "Support beam check".

Initialization run:
 Press the “Start” button.

H 30/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Check there is nobody in the hazard area and start the initialization
run using "ok".
During the initialization run the support beam determines its end posi-
tions as well as the switching point for the reference switch.

The green checkmark on the display confirms the initialization run was
correct.
 Press the "Next" button.
A red "X" indicates an incorrect initialization run. Start initialization run
again!

Width measurement:
The setting for the width measurement is only possible on a support
beam with 2 sensors. In other applications skip the setting using the
"Next" button.
 Place a template of defined width in the middle on the support
beam.
1
 Open input field (1) and enter the width of the template.
2
 Press the “Start” (2) button.

 Check there is nobody in the hazard area and accept using "ok".
The support beam positions the two sensors on the template and
calibrates the width. The sensors then move to the move clear po-
sition.

 Press the "Next" button.

BEA--251193-EN-11 H 31/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Setting actuator

NOTICE
The type of actuator is given on the actuator's type plate. It always
starts with two letters, followed by a combination of numbers. The type
for the overall system starts with three letters and cannot be set.

 Open the list box and select the type of actuator.

Use the scroll bar to move up and down in the list of possible actuators.

NOTICE
If there is more than one version of an actuator, the material no. must
also be selected. In this case an additional box appears automatically
beside the type box; select the material number for the actuator in this
additional box.

 Open list box and select the material number for the actuator.
Use the scroll bar to move up and down in the list of possible material
numbers.
 Press the "Next" button.

Special case:
If the actuator or material number is not included in the list, the settings
must be entered individually. The settings are given in the description
for the control card. If the actuator is not given in this list, the settings
must be requested from E+L. The setting is made as follows.
 Open list box and select "UserDev." .
 Press the "Next" button.

 Open each field in succession and enter the corresponding value.

 Once all the values have been entered, press "Next" button.

H 32/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Setting actuating speeds

The actuating speeds set from the factory for the "Automatic" operating
mode (automatic speed) and "Manual" operating mode (manual
speed) are displayed. If necessary the actuating speeds can be
changed.
 Use the related arrow button to set the required actuating speed.
 Press the "Next" button.

Checking the actuating direction

The actuating direction must be checked using one of the two arrow
buttons.
 Press arrow button and check visually whether the actuator moves
in the same direction as shown on the arrow button.

If the actuator moves in the opposite direction, the actuating direction

must be inverted using the "Reverse" button.
 Press "Reverse" button.

 If the actuating direction matches the arrow button, the setting must
be accepted using the "Checkmark" button.

BEA--251193-EN-11 H 33/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Reference switch prompt

If a reference switch is connected, it must be entered in the settings.

NOTICE
1 A reference switch is typically used in standard applications. It can be
seen in the wiring diagram whether a reference switch is fitted.

– Reference switch fitted (1): press "checkmark" button.

– Reference switch not fitted (2): press "X" button.
 Press appropriate button.
2

Entering actuating range

The actuating range must be measured at the outfeed of the pivoting
frame and then entered.
 Position actuator in the end position using one of the two "web off-
set" buttons and measure this 1st end position in relation to a fixed
reference point.
 Position actuator in the opposite end position using the other "web
offset" button and also measure this 2nd end position in relation to
the fixed reference point.
 Determine distance between 1st and 2nd end position by subtrac-
tion. The result is the actuating range of the actuator.
 Enter the actuating range determined using the "+" or "-" button. Al-
ternatively the actuating range can also be entered directly in the
numeric field. On the selection of the numeric field the keypad
opens.
 Press the "Next" button.

H 34/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Initialization run
During the initialization run the controller determines its end positions
as well as the switching point for the reference switch.
 Press Start button.
 Check there is nobody in the hazard area and start the initialization
run using "ok".

The "Calibration" display appears during the initialization run. At the

end of the process a green checkmark appears.
 Press the "Next" button.
If an error should occur during the initialization run, a red X is dis-
played. The initialization run must be repeated.

NOTICE
Prior to the next setting, "Check center position", a warning message
appears, as the actuator may move unexpectedly.

 Check there is nobody in the hazard area and accept using "ok".

Checking center position

The actuator is positioned in the center position set. If necessary the
center position can be changed. The change is made immediately.
 Using the "+" or "-" button enter the required center position.
 Press the "Next" button.

Setting right actuating range limit

The actuator positions itself at the right actuating range limit set. If nec-
essary the actuating range limit can be changed. The change is made
immediately.
 Using the "+" or "-" button enter the required actuating range limit.
Alternatively the required value can also be set directly. For this
purpose select the numeric field; the keypad then opens.
 Press the "Next" button.

BEA--251193-EN-11 H 35/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Setting left actuating range limit

The actuator positions itself at the left actuating range limit set. If nec-
essary the actuating range limit can be changed. The change is made
immediately.
 Using the "+" or "-" button enter the required actuating range limit.
Alternatively the required value can also be set directly. For this
purpose select the numeric field; the keypad then opens.
 Press the "Next" button.

Commissioning complete
The commissioning of the CAN group is complete at this point.
If there are further CAN groups, the next CAN group must be selected
1 (1).
2 If there is no further CAN group, close the commissioning wizard (2).
 Press appropriate button.
1) The command station returns to chapter "6.2 Group-dependent
settings".
2) Complete commissioning.
The individual commissioning steps are saved immediately. Comple-
tion of the commissioning triggers a control card reset, all parameters
are saved during this process.

H 36/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

6.4.2 Winding station

Selecting the actuator

To display the actuator correctly in the display, the corresponding ac-
tuator must be set.
 Select winding station.

Selecting the rewinder / unwinder

Here you must define whether the winding station is a rewinder or an
unwinder.
 Select rewinder or unwinder.

Winding direction.
The winding direction determines whether the web runs from the left to
the right or from the right to the left.
 Select the winding direction.

Support beam check

NOTICE
If there is no support beam, "No Support" must be selected in the list
box.

 Open list box and select the type of support beam.

Use the scroll bar to move up and down in the list of possible support
beams.
 Press the "Next" button.

BEA--251193-EN-11 H 37/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Control card assignment

The command station acquires all control cards in the Can network
and indicates them as an icon.
1 The first control card found is identified. On the control card identified
3 2 the Can LED on the controller housing (4) illuminates red.
Each time you press the "RK 40.." the next control card (if available) is
identified. Press the corresponding button on the display for the as-
signment.
The assignment of the buttons is as follows:
2 1) Support beam, gearbox on left in direction of web travel
3
1 2) Support beam, gearbox on right in direction of web travel
3) Control card for the actuator
The support beam buttons are only displayed if the related control card
has been detected in the Can network.

NOTICE
On a support beam VS 45.. both control cards (RK 4004/RK 4008) can
be mounted in the controller housing for the support beam, depending
on the configuration of the web guider. Assignment using CAN LED (4)
is not possible.
If in the "RK 40.." button the type "RK 4004" is displayed, the button
"Control card for the actuator" (3) must be pressed. With the type "RK
4008" the support beam is assigned to suit the mounting of the gear-
box (1 or 2).

 Press "RK 40.." button as often as necessary until the CAN LED on
the control card for the actuator (4) illuminates red.

 Press "Control card for the actuator" button. The control card is as-
signed to the web guider.

H 38/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

NOTICE
The control card for the support beam (if fitted) must also be selected
using the "RK 40.." button and then assigned to suit the mounting of
the gearbox (right or left). Once all control cards are assigned, the
warning message appears stating that the system must be reset.

Resetting the system

Prior to further commissioning, the system is reset to the default val-
ues.
Use "ok" to reset the command station and actuator to the default set-
tings.
Press "X" to cancel.

The reset takes a few seconds. During this time the message "Clear
Memory / Set Default Values" appears.

Sensor assignment

NOTICE
The sensor assignment for a color line sensor FE 5... is different to the
following description and will be described subsequently in the chapter
"Special case FE 5..." .

With the sensor assignment, the sensor is identified and assigned to

the display.
On the sensor to be identified, the LED light bar flashes or the Can
0
1
2
3
4
5
6
7
8

LED illuminates red (sensor-dependent).

NOTICE
If the sensor is located in a different device group, then this sensor
must be skipped. To skip the sensor, tap the icon of the LED light bar
in the menu field. The command station ignores this sensor and con-
trols the next sensor.

BEA--251193-EN-11 H 39/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

 Identify which sensor is currently operated and assign the related

sensor button (1) on the display.
To skip the sensor, press the icon of the LED light bar (2).
1 Repeat this step until all the sensors belonging to this web guider have
been assigned.
 Press the "Next" button.

Special case FE 5...

If the color line sensor FE 5002/FE 5201 is controlled, the type
FE 5002/FE 5201 appears under the icon. There is no visual indica-
tion on the color line sensor (like on other sensors).
 Press icon as often as necessary until "FE 5002" or "FE 5201" is
FE 5002 !
displayed.
FE 5201 !

 Press related sensor button on the display. The assignment is

saved.

Mechanical alignment FR 5.../FE 5...

The setting for the mechanical alignment is only of significance for the
two sensor types FR 5... and FE 5....

NOTICE
1
For the remaining sensors the setting may have no significance, how-
ever it must be made to continue the commissioning.
For these sensors select the upper mounting position (1).

H 40/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

FR 5...:
 Select mechanical alignment.

FE 5...:
 Select mechanical alignment.

Sensor calibration (sensor-dependent)

This item is skipped automatically in case of sensors that do not re-
quire sensor calibration.

NOTICE
The measuring range must be clear and should be cleaned as per the
sensor description.

 Press Start button.

The sensor calibration takes a few seconds.
After the sensor calibration a green checkmark appears.
 Press the "Next" button.

Adjusting support beam

NOTICE
The initialization run and width measurement settings only appear if a
support beam is set as per the chapter "Support beam check".

Initialization run:
 Press the “Start” button.

BEA--251193-EN-11 H 41/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

 Check there is nobody in the hazard area and start the initialization
run using "ok".
During the initialization run the support beam determines its end posi-
tions as well as the switching point for the reference switch.

The green checkmark on the display confirms the initialization run was
correct.
 Press the "Next" button.
A red "X" indicates an incorrect initialization run. Start initialization run
again!

Width measurement:
The setting for the width measurement is only possible on a support
beam with 2 sensors. In other applications skip the setting using the
"Next" button.
 Place a template of defined width in the middle on the support
beam.
1
 Open input field (1) and enter the width of the template.
2
 Press the “Start” (2) button.

 Check there is nobody in the hazard area and accept using "ok".
The support beam positions the two sensors on the template and
calibrates the width. The sensors then move to the move clear po-
sition.

 Press the "Next" button.

H 42/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Setting actuator

NOTICE
The type of actuator is given on the actuator's type plate. It always
starts with two letters, followed by a combination of numbers. The type
for the overall system starts with three letters and cannot be set.

 Open the list box and select the type of actuator.

Use the scroll bar to move up and down in the list of possible actuators.

NOTICE
If there is more than one version of an actuator, the material no. must
also be selected. In this case an additional box appears automatically
beside the type box; select the material number for the actuator in this
additional box.

 Open list box and select the material number for the actuator.
Use the scroll bar to move up and down in the list of possible material
numbers.
 Press the "Next" button.

Special case:
If the actuator or material number is not included in the list, the settings
must be entered individually. The settings are given in the description
for the control card. If the actuator is not given in this list, the settings
must be requested from E+L. The setting is made as follows.
 Open list box and select "UserDev." .
 Press the "Next" button.

 Open each field in succession and enter the corresponding value.

 Once all the values have been entered, press "Next" button.

BEA--251193-EN-11 H 43/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Setting actuating speeds

The actuating speeds set from the factory for the "Automatic" operating
mode (automatic speed) and "Manual" operating mode (manual
speed) are displayed. If necessary the actuating speeds can be
changed.
 Use the related arrow button to set the required actuating speed.
 Press the "Next" button.

Checking the actuating direction

The actuating direction must be checked using one of the two arrow
buttons.
 Press arrow button and check visually whether the actuator moves
in the same direction as shown on the arrow button.

 If the actuating direction matches the arrow button, the setting must
be accepted using the "Checkmark" button.

Reference switch prompt

If a reference switch is connected, it must be entered in the settings.

NOTICE
1 A reference switch is typically used in standard applications. It can be
seen in the wiring diagram whether a reference switch is fitted.

– Reference switch fitted (1): press "checkmark" button.

– Reference switch not fitted (2): press "X" button.
 Press appropriate button.
2

H 44/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Limit switch prompt

On the usage of limit switches to limit the actuating range, confirm us-
ing the "Checkmark" (1) button.
If limit switches are not used, confirm using the "X" (2) button. In this
1 case the "Limit switch prompt" is complete.
2  Press appropriate button.

There are two ways of configuring the limit switches.

– Both limit switches connected in series on one digital input (dia-
gram at top). A prerequisite for the series connection is the usage
of a reference switch in the system.
– Each limit switch on a dedicated digital input (diagram at the bot-
tom)
 Select the diagram to suit the configuration of the limit switches.

NOTICE
In the case of the series connection of the limit switches, the "Limit
switch prompt" is complete.

In the case of a separate configuration, the limit switches can have ei-
ther normally closed or normally open contacts. The contact for each
limit switch must be selected correspondingly. The selected contact is
shown in the display.
 Press appropriate button.

After the selection of the contacts, the limit switches must be assigned.
Check whether the right limit switch (in the direction of web travel) is
connected to X4.7 or X20.2.
 Press button to suit the configuration of the right limit switch.
The opposite limit switch is assigned automatically when one of the
two limit switches is assigned.
 Press the "Next" button.

BEA--251193-EN-11 H 45/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

Initialization run
During the initialization run the controller determines its end positions
as well as the switching point for the reference switch.
 Press Start button.
 Check there is nobody in the hazard area and start the initialization
run using "ok".

The "Calibration" display appears during the initialization run. At the

end of the process a green checkmark appears.
 Press the "Next" button.
If an error should occur during the initialization run, a red X is dis-
played. The initialization run must be repeated.

NOTICE
Prior to the next setting, "Check center position", a warning message
appears, as the actuator may move unexpectedly.

 Check there is nobody in the hazard area and accept using "ok".

Checking center position

The actuator is positioned in the center position set. If necessary the
center position can be changed. The change is made immediately.
 Using the "+" or "-" button enter the required center position.
 Press the "Next" button.

Setting right actuating range limit

The actuator positions itself at the right actuating range limit set. If nec-
essary the actuating range limit can be changed. The change is made
immediately.
 Using the "+" or "-" button enter the required actuating range limit.
Alternatively the required value can also be set directly. For this
purpose select the numeric field; the keypad then opens.
 Press the "Next" button.

H 46/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Setting left actuating range limit

The actuator positions itself at the left actuating range limit set. If nec-
essary the actuating range limit can be changed. The change is made
immediately.
 Using the "+" or "-" button enter the required actuating range limit.
Alternatively the required value can also be set directly. For this
purpose select the numeric field; the keypad then opens.
 Press the "Next" button.

Commissioning complete
The commissioning of the CAN group is complete at this point.
If there are further CAN groups, the next CAN group must be selected
1 (1).
2 If there is no further CAN group, close the commissioning wizard (2).
 Press appropriate button.
1) The command station returns to chapter "6.2 Group-dependent
settings".
2) Complete commissioning.
The individual commissioning steps are saved immediately. Comple-
tion of the commissioning triggers a control card reset, all parameters
are saved during this process.

BEA--251193-EN-11 H 47/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.5 Color line sensor FE 5002 teach-in mode

If there is no color line sensor, skip this chapter.

NOTICE
If there is more than 1 color line sensor, this chapter must be worked
through for each color line sensor.
During this process the CAN group that contains the color line sensor
must be selected prior to making the settings.

 Select "Multiple operation".

 Selection of the required CAN group.

NOTICE
Only one CAN group is allowed to be selected!

 Save settings.

6.5.1 Basic settings

The teach-in mode for teaching-in the guiding criterion must be de-
fined.
 Keep "Color line sensor" button pressed as long as necessary until
the indication changes to the display of the color line sensor.

 Press the "Menu" button.

H 48/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Press the "Teach mode" button.

 Select the desired teach-in mode.

– Automatic: learn best criterion

No settings are required. The color line sensor teaches-in the "best
guiding criterion" in the field of view, starting from the center of the
measuring range.
– Automatic: learn predefined criterion
Before the teach-in process starts, the lighting and the required
guiding criterion (Dark line / Bright line / Contrast edge) must be se-
lected. The other guiding criteria are ignored during the teach-in
process. During the subsequent teach-in process, the color line
sensor applies the "best guiding criterion" in the field of view, start-
ing from the center of the measuring range.
– Manual: learn predefined criterion
The basic function is identical to the "Automatic: learn predefined
criterion". In addition, if several guiding criteria are detected it is
possible to switch between the guiding criteria detected. It is thus
possible to select a specific guiding criterion.
 Press "Accept" button. The teach-in mode setting is saved.

 Press "Back" button. The indication changes to the display of the

color line sensor.

NOTICE
The teach-in mode can be changed at any time.

BEA--251193-EN-11 H 49/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.5.2 Special settings

For the special settings, the color line sensor's Settings menu must be
selected.
 Keep "Color line sensor" button pressed as long as necessary until
the indication changes to the display of the color line sensor.

 Press the "Menu" button.

 Press "Settings" button.

The following settings are available:

– Select external light source
The internal lighting in the color line sensor is switched off and can
no longer be selected during subsequent operation.
On the usage of an external light source (e.g. LED light transmitted
FS 4222-CN) the color line sensor's internal light transmitter must
be switched off.
– Scan representation invers
Depending on the direction in which the command station is in-
stalled, the indication of the web (scan representation) can be ro-
tated by 180°.

H 50/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

NOTICE
Only the indication is rotated. The sensor signal is not inverted during
this process.

 Press "Accept" button. The setting is saved.

 Press "Back" button. The indication changes to the display of the

color line sensor

BEA--251193-EN-11 H 51/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.6 Oscillation
If the customer does not require oscillation, skip this section.

NOTICE
If there is more than 1 web guider, this chapter must be worked
through for each web guider.
During this process the CAN group that contains the web guider must
be selected prior to making the settings.

 Select "Multiple operation".

 Selection of the required CAN group.

NOTICE
Only one CAN group is allowed to be selected!

 Save settings.

Oscillation settings
 Open menu.

 Select "Configuration" submenu.

It is only possible to open the submenu using a password (1111
from E+L, if a password has not been set by the customer).
 Select "Enabling dialog" submenu.

 Select "Show Oscillation".

 Save settings.

H 52/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Leave "Enabling dialog" submenu.

 Select "Oscillation" submenu.

 Select "Oscillation settings" submenu.

It is only possible to open the submenu using a password (1111
from E+L, if a password has not been set by the customer).
Set in the first list box (1) whether the oscillation is time or travel-de-
pendent.
– OFF: Oscillation switched off
– based on time: Time-dependent oscillation
1
2 – based on ext. pulse: Distance-dependent oscillation
3 In the second list box (2) define whether the oscillation is to be active
always or how it is started.
– Static On: Oscillation is always in operation
– Select by keyboard: Oscillation is switched off and on using the
command station
– Select by auto key: Oscillation is switched off and on using the
Automatic key
The wave form (3) defines the shape of oscillation. The setting can be
adjusted continuously between triangle (95%) and square wave
(10%).
 Save settings.

 Leave menu.

BEA--251193-EN-11 H 53/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.7 Width monitoring

If the customer does not require width monitoring, skip this chapter.

NOTICE
If there is more than 1 web guider, this chapter must be worked
through for each web guider.
During this process the CAN group that contains the web guider must
be selected prior to making the settings.

 Select "Multiple operation".

 Selection of the required CAN group.

NOTICE
Only one CAN group is allowed to be selected!

 Save settings.

Enabling width monitoring

 Open menu.

 Select "Configuration" submenu.

It is only possible to open the submenu using a password (1111
from E+L, if a password has not been set by the customer).
 Open "Enabling dialog" submenu.

 Select width monitoring.

 Save settings.

H 54/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Open "Indication and operation" submenu.

 Select width monitoring.

 Save settings.

 Leave "Configuration" submenu.

 Leave menu.

Width monitoring settings

The following settings are possible:
– Limits (from which deviation in the web width a warning or an alarm
is indicated visually)
– Alarm (delay and alarm output to a logic card)
– Resolution of the display (mm, 1/10 mm, 1/100 mm)
 Open "Information" submenu.
A long button press (>1 s) opens the submenu

 Select "Width monitoring" submenu.

The actual web width and the set web width appear on the display.

 Press "Menu" button.

It is only possible to open the submenu using a password (1111
from E+L, if a password has not been set by the customer).

Limits:
 Select limits.
The input fields for the warning and the alarm appear on the dis-
play.
 Set limits.
Select the fields one after the other and enter the required value.
If the web width exceeds or drops below the value for the warning set,
the color of the frame changes from green to yellow.
If the alarm values set are exceeded or dropped below, the color of the
frame changes to red.

BEA--251193-EN-11 H 55/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

NOTICE
The minimum values (Min) must be negative.

 Save settings.

Alarm:
 Select Alarm.

 Set delay (1).

Select the field and enter the delay. The pre-warning or the alarm
1 is only output after the time set has elapsed.
2
NOTICE
Decimal values are not allowed for the delay (1).

 Enter address of the logic card (2) (only if there is a logic card).
The address of the logic card must be set for the additional output
of the width monitoring.
 Save settings.

Resolution:
 Select resolution.

 Set resolution.

 Save settings.

Completing width monitoring settings

 Leave "Width monitoring" submenu.

H 56/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Return to the "Information" submenu.

 Leave "Information" submenu.

BEA--251193-EN-11 H 57/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Commissioning

6.8 Multiple operation

NOTICE
If there is only one CAN group, skip this chapter.

Group selection for multiple operation

Multiple operation means that the operations undertaken on the com-
mand station apply to several CAN groups.
Select in the field on the left the CAN groups for which operation is to
be enabled.
Define in the field on the right which CAN group the operator is allowed
to select and deselect during subsequent operation.
 Open menu.

 Select "Configuration" submenu.

It is only possible to open the submenu using a password (1111
from E+L, if a password has not been set by the customer).
 Select "CAN Groups" submenu.

 Read CAN network.

 Select CAN groups.

The CAN groups for which subsequent operation is to be enabled
must be selected in the field on the left.

 Enable for the operator

The CAN group that the operator is allowed to select and deselect
during subsequent operation must be selected in the field on the
right.

 Continue to the "CAN Groups" submenu.

Changing name of CAN group

The name of the CAN group can be selected as required. The number
of characters is limited to 18.

H 58/82 BEA--251193-EN-11
Commissioning Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

If it is not necessary to change the names, skip the steps as far as

"Save settings".
 Select CAN group.

 Select input field.

 Enter the required name for the CAN group using the keypad.
 Press "Enter" button.

 Select next CAN group (only if a further name change is required)

and undertake the name change as described above.

 Save settings.

 Leave "Configuration" submenu.

 Leave menu.

BEA--251193-EN-11 H 59/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

7. Operation/controls

7.1 Safety instructions

DANGER!
Risk of entanglement!
There is a risk of entanglement at rotating parts.
 Never touch or reach between moving parts.
 Never reach between rotating and fixed parts.

WARNING!
Risk of injuries due to crushing!
Moving parts can cause injuries due to crushing.
 Never reach between moving and fixed parts.

WARNING!
Cuts!
Edges of moving webs can cause cuts.
 Never touch the edges of running webs.

WARNING!
Pulsed ultrasound!
People sensitive to ultrasound may find the pulsed ultrasound disturb-
ing.
 Wear hearing protection.

7.2 Explanation of buttons, web guider

The function of the buttons and the significance of the displays and
the light emitting diodes is explained in the following table.

H 60/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Function Button Name Explanation

Select Manual mode The web guider can be manually positioned
operation mode at the required position using the "Up" and
"Down" buttons.

The green LED in the button illuminates.

Center position The web guider is positioned in the set cen-
ter position.
Until the center position is reached, the
green LED in the button flashes.
When the center position is reached, the
green LED in the button illuminates.
Automatic The path of the web is controlled.

The green LED in the button illuminates.

/
Manual adjustment Manual adjustment right The actuator is positioned to the right or left
Manual adjustment left in the "Manual" operating mode

/
Web offset Web offset right The set position of the web is offset to the left
Web offset left or right in "Automatic" operating mode.

If both buttons are pressed at the same time,

+ the web offset is reset to "0".

Web guider Guider blocked If there is a signal on the "Guider blocked"

blocked input in "Automatic" operating mode, the web
guider is blocked. The web is not guided.

The green LED flashes.

Information display Info Device-specific information is displayed.

The green LED illuminates if there is a func-
tion.
The yellow LED flashes if there is an error.
To display the error press the button.

Menu settings Menu Device-specific views and settings can be

selected.
The green LED illuminates if a function is
assigned.
Selecting and switching Color line sensor A short button press (<1 s) selects the sen-
over the color line sensor sor for the web guiding, a long button press
(>3 s) opens the menu.

Selecting the edge sen- Right-hand edge sensor The right-hand / left-hand edge sensor can
sor Left-hand edge sensor be selected.
right / left

Oscillate Oscillation The web is evenly moved around the set

position in the automatic mode.

Determination of guiding Determination of guiding The current actual position of the web in the
set point set point measuring range of the sensor is saved as
the set position.

BEA--251193-EN-11 H 61/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

Function Button Name Explanation

Move sensor/s clear Move sensor clear The selected sensors move to the move
clear position.

Search edge/s Edge search The selected sensors are positioned at the
edge of the web

7.3 Explanation of buttons, color line sensor FE 5002

The function of the buttons and the significance of the displays and
the light emitting diodes is explained in the following table.

Function Button Name Explanation

Teach-in Automatic Start or execute teach-in mode.
guiding criterion teach-in mode

Semi-automatic Start or execute teach-in mode.

teach-in mode

Manual Start or execute teach-in mode.

teach-in mode

Select Guiding criterion Display or select the contrast edge guiding

guiding criterion contrast edge criterion.

Guiding criterion Display or select the dark line on bright back-

dark line ground guiding criterion.

Guiding criterion Display or select the bright line on dark back-

bright line ground guiding criterion.

Lighting Lighting The ideal lighting is determined and selected

automatic automatically during the teach-in process.

Lighting The light is set permanently to incident light.

incident light

Lighting The light is set permanently to diffused light.

diffused light

Lighting The lighting in the sensor is switched off. The

ext.
external web is illuminated using an external light
transmitter.

H 62/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Function Button Name Explanation

Back Back to the web guider The display changes to the view for the web
view guider

7.4 Multiple operation

Multiple operation is used if several web guiders are to be operated via
this command station.
 Select "Multiple operation" submenu.
 Select web guiders (groups). All web guiders (groups) selected are
controlled during the subsequent operation of the web guider.
Note: If multiple operation has been inhibited for the operator during
commissioning, it is not possible to select the web guiders (groups).

 Selection of the web guider (group) main group. One of the web
guiders (group) available is defined as the main group. The values
displayed refer to this web guider (group).

 Save settings.

BEA--251193-EN-11 H 63/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

7.5 Operation of web guider with edge sensor

 Switch on operating voltage for the web guider
 Select manual mode

 Set web offset to "0" (reset)

+ Press both "Up" and "Down" buttons at the same time. The value
"0.0" (1) is indicated on the display.

NOTICE
1
On the usage of the command station RE 1721 the web can only be
offset using this command station. The movement of the web using
1 0
1 "Up" and "Down" buttons is inhibited.
2 2
3 3  Turn rotary knob in the direction of the "0" position until the value
4 4

-5 5+
"0.0" (1) is indicated.

 Select center position

Prior to inserting a new web, position the web guider in the center
position.
 Position sensor/s at the outside
To insert a new web the sensor/s must be positioned at the outside
(away from the web). Either using a motor with a support beam VS
.... or by hand.
– Move clear sensor (only with VS ....), the sensor/s must be select-
ed!

– By hand

NOTICE
Positioning with a broadband sensor FR 60.. is not possible, it is fixed.

 Insert web

/
 Edge guiding (select sensor 1 or 2)
Press 2x the related sensor button (Sensor 1 or Sensor 2). By
pressing the required sensor button twice it is ensured that only this
sensor is selected. The selected sensor is displayed.

NOTICE
If there is only one sensor, it is always selected.

2x

H 64/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

+
 Guiding by web center (select both sensors)
Both sensor symbols must be selected. If only one sensor is select-
ed, the button for the sensor opposite must be pressed 1x.

NOTICE
On switching to a different type of guiding (edge control/web center
guiding) the device always switches to the "Manual" operating mode.

 Position sensor/s at the web edge/s

The positioning is undertaken either using a motor with a support
beam VS .... or by hand.
– Edge search (only with VS ....)

0 – By hand
1
2 The set position is in the middle of the measurement range and has
3
4 been reached when the 4th LED in the display illuminates.
5
6 There is a mark on the sensor on the sensor housing in the middle
7
8 of the measuring range.

NOTICE
Positioning with a broadband sensor FR 60.. is not possible, it is fixed.

 Set operating mode

– Manual:
The actuator can be positioned in the required position using the
"Up" and "Down" buttons.

/
– Automatic:
The path of the web is controlled.

On the usage of the broadband sensor FR 60.., on scanning for one

web edge (only "sensor 1" or "sensor 2" selected) a guiding set point
is obtained on selecting the "Automatic" operating mode. During this
process the actual position of the web edge is applied as the set posi-
tion.
 Start production machine
If the "Guider blocked" contact is used, the web guider only chang-
es to the "Automatic" operating mode after the guider block has
been removed.

BEA--251193-EN-11 H 65/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

 Starting oscillation (optional)

NOTICE
The oscillation remains activated until disabled (by pressing the button
again). Changing the operating mode also does not disable the oscil-
lation.
After the oscillation is disabled, the oscillation period is continued to
the end.

/
 Set web offset
In the "Automatic" operating mode, a web offset in the measuring
range can be set using the "Up" and "Down" buttons.
1 0
1 Set web offset using the command station RE 1721 (optional)
2 2
3 3

4 4 NOTICE
-5 5+
On the usage of the command station RE 1721 the web can only be
offset using this command station. The web offset at the control unit for
the web guider is inhibited.

7.5.1 Oscillation settings (optional)

The oscillation amplitude (Amplitude) as well as the oscillation time
(Zeit) can be changed as follows:
 Select "Oscillation" submenu.

Adjusting the amplitude and the time

Set the oscillation stroke in the "Amplitude" field. The oscillation stroke
defines how far the actuator moves the web to the right or left in the
oscillation mode.
 Set required amplitude.

Alternatively the required value can also be set directly. For this pur-
pose select the numeric field; the keypad then opens.

NOTICE
In the case of fixed sensors the amplitude should be a maximum of 75
% of the measuring range of the sensor. Larger settings will be sup-
pressed by the controller and as a result the required oscillation wave
form changed.

 Set required period for the oscillation period.

H 66/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Alternatively the required value can also be set directly. For this pur-
pose select the numeric field; the keypad then opens.
In the case of distance-dependent oscillation the entry of the time cor-
responds to the pulses from the external encoder.

 Save settings.

Quit "Oscillation" submenu

 Press "Back" button as often as necessary until the web guider dis-
play appears.

NOTICE
All settings are saved automatically.

BEA--251193-EN-11 H 67/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

7.6 Operation of web guider with color line sensor

NOTICE
That the guidance criterion has been programmed is the prerequisite
for the following operating sequence.

 Select color line sensor menu

 Select center position

Prior to inserting a new web, position the web guider in the center
position.
 Set web offset to "0" (reset)

+ Press both "Up" and "Down" buttons at the same time. The value
"0.0" (1) is indicated on the display.

NOTICE
1
On the usage of the command station RE 1721 the web can only be
offset using this command station. The movement of the web using
1 0
1 "Up" and "Down" buttons is inhibited.
2 2
3 3  Turn rotary knob in the direction of the "0" position until the value
4 4

-5 5+
"0.0" (1) is indicated.

 Position sensor manually to the outside

To insert a new web the sensor should be positioned all the way out
(away from the web).
 Insert web
 Manually position sensor at the required set position
The set position is in the center of the measuring range and has
been reached when the programmed guidance criterion corre-
sponds to the green arrow.

NOTICE
If the guidance criterion has changed, it needs to be re-programmed
now, see Chapter "Learning the operating sequence guidance criteri-
on".

 Select the desired guidance criterion to be scanned. Press the but-

ton repeatedly until the guidance criterion (Dark line / Bright line /
Contrast edge) appears on the button.
 Set operating mode
– Manual:
The actuator can be positioned in the required position using the
"Up" and "Down" buttons.

/
H 68/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

– Automatic:
The path of the web is controlled.

 Start production machine

If the "Guider blocked" contact is used, the web guider only chang-
es to the "Automatic" operating mode after the guider block has
been removed.
 Starting oscillation (optional)

NOTICE
The oscillation remains activated until disabled (by pressing the button
again). Changing the operating mode also does not disable the oscil-
lation.
After the oscillation is disabled, the oscillation period is continued to
the end.

/
 Set web offset
In the "Automatic" operating mode, a web offset in the measuring
range can be set using the "Up" and "Down" buttons.
1 0
1 Set web offset using the command station RE 1721 (optional)
2 2
3 3

4 4 NOTICE
-5 5+
On the usage of the command station RE 1721 the web can only be
offset using this command station. The web offset at the control unit for
the web guider is inhibited.

7.6.1 Programming the operating sequence search criterion

The color line sensor's teach mode was determined in the Commis-
sioning chapter. One of the following three chapters must be applied,
depending on this setting.

NOTICE
When the guidance criterion is programmed, the web should not move
for safety reasons. If the guidance criterion is interrupted, make sure
there is no interruption of the guidance criterion at the color line sen-
sor's scanning point during the teach-in process. If that is not possible,
you can program the guidance criterion at production speed, while
complying with all safety regulations.

The following applies to each teach mode:

The guidance criterion to be programmed should be in the center of the
sensor's measuring range. The dotted line marks the center of the sen-
sor's measuring range. The green arrow on the monitor marks the re-
quired position.
If teaching in is performed with difficult guidance criteria (e.g. interrupt-
ed) with a moving web, the button must be pressed for longer than one

BEA--251193-EN-11 H 69/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

second (e.g. 5 s). Programming takes place as long as the button is

pressed.

NOTICE
If a web offset is selected, the green arrow deviates from the dotted
line.

7.6.1.1 Automatic: learn best criterion

The guidance criterion to be programmed should be in the center of the
sensor's measuring range.
 Position the guidance criterion in the center of the sensor's mea-
suring range.
 Press the "Automatic teach mode" button. Teach mode is started.
The green LED flashes for 10 seconds. The teach-in process must
be triggered within this time. When the time has passed, teach
mode is cancelled.
 Press the "Automatic teach mode" button for at least one second.
The guidance criterion is programmed. The teach-in process is
completed as soon as the button is released.
The green LED in the "Automatic teach-in process" button lights up
and the percentage indicator shows how well the guidance criterion
was recognized.

 Back to the operating window for the web guider.

7.6.1.2 Automatic: learn predefined criterion

The guidance criterion to be programmed should be in the center of the
sensor's measuring range.
 Position the guidance criterion in the center of the sensor's mea-
suring range.
 Press the "Semi-automatic teach mode" button. Teach mode is
started. The green LED flashes for a maximum of 10 seconds. The
time is restarted each time the button is pressed. When 10 seconds
have passed, teach mode is cancelled.
 Select the desired guidance criterion to be scanned. Press the but-
ton repeatedly until the guidance criterion (Dark line / Bright line /
Contrast edge) appears on the button.
The lighting should be set to automatic. Automatic is sufficient for most
guidance criteria. It is also possible to switch to incident light or dif-
fused light. Then, the teach-in process only takes place with the light
selected.

H 70/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

 Press the "Semi-automatic teach mode" button for at least one sec-
ond. That programs the guidance criterion. The teach-in process is
completed as soon as the button is released.
The green LED in the "Semi-automatic teach-in process" button lights
up and the percentage indicator shows how well the guidance criterion
was recognized.

 Back to the operating window for the web guider.

7.6.1.3 Manual: learn predefined criterion

The guidance criterion to be programmed should be in the center of the
sensor's measuring range.
 Position the guidance criterion in the center of the sensor's mea-
suring range.
 Press the "Manual teach mode" button. Teach mode is started. The
green LED flashes for a maximum of 10 seconds. The time is re-
started each time the "Lighting" or "Guidance criterion" button is
pressed. When 10 seconds have passed, teach mode is cancelled.
 Select the guidance criterion. Press the button repeatedly until the
guidance criterion (Dark line / Bright line / Contrast edge) to be
scanned appears on the button.
The lighting should be set to automatic. Automatic is sufficient for most
guidance criteria. It is also possible to switch to incident light or dif-
fused light. Then, the teach-in process only takes place with the light
selected.
 Press the "Manual teach mode" button for at least 1 second. The
possible guidance criteria are programmed.

After the teach-in process, the vertical bar on the monitor indicates a
guidance criterion detected. The percentage indicator shows how well
the guidance criterion was recognized. Another guidance criterion can
be selected within 10 seconds using the arrow buttons.
 If required, the two arrow buttons can be used to select a different
guidance criterion.
 Press the "Manual teach mode" button. The programmed guidance
criterion is saved and teach mode is completed.

 Back to the operating window for the web guider.

BEA--251193-EN-11 H 71/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

7.6.2 Oscillation settings (optional)

The oscillation amplitude (Amplitude) as well as the oscillation time
(Zeit) can be changed as follows:
 Select "Oscillation" submenu.

Adjusting the amplitude and the time

Set the oscillation stroke in the "Amplitude" field. The oscillation stroke
defines how far the actuator moves the web to the right or left in the
oscillation mode.
 Set required amplitude.

Alternatively the required value can also be set directly. For this pur-
pose select the numeric field; the keypad then opens.

NOTICE
In the case of fixed sensors the amplitude should be a maximum of 75
% of the measuring range of the sensor. Larger settings will be sup-
pressed by the controller and as a result the required oscillation wave
form changed.

 Set required period for the oscillation period.

Alternatively the required value can also be set directly. For this pur-
pose select the numeric field; the keypad then opens.
In the case of distance-dependent oscillation the entry of the time cor-
responds to the pulses from the external encoder.

 Save settings.

Quit "Oscillation" submenu

 Press "Back" button as often as necessary until the web guider dis-
play appears.

NOTICE
All settings are saved automatically.

H 72/82 BEA--251193-EN-11
Operation/controls Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

7.6.3 Motorized prepositioning of color line sensor

The motorized pre-positioning of a support beam VS .... is only possi-
ble in conjunction with a color line sensor FE 5...!
During this process the sensor is positioned at the value entered by the
customer.
 Select "Support beam" submenu

 Select input field

The numeric keypad opens to enter values.

 Entered required position value and accept using "Enter"

 Position sensor
The sensor is positioned at the position value entered.

 Leave submenu

BEA--251193-EN-11 H 73/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Operation/controls

7.7 Width monitoring

The web width (1) is indicated on the web displayed. The color of the
frame indicates the state of the width monitoring.
– Green (web width corresponds to the set web width)
1
– Yellow (warning, the web width has exceeded or dropped below the
values set for the warning)
– Red (alarm, the web width is outside the permitted range)
If the web edge is outside the measuring range of the sensor, only
dashes are shown on the display.

Adjusting set web width

 Open "Information" submenu.
A long button press (>1 s) opens the submenu

 Select "Width monitoring" submenu.

The actual web width and the set web width appear on the display.

 Select window for the set width.

 Enter required set width and apply value using "Enter".

The indication changes back to "Width monitoring".

It is possible to continue to operate the web guider using the buttons

while the width monitoring is shown on the display.

Return to the web guider display as well as the additional operation

(e.g. sensor selection, oscillation etc.) via the window for the actual
web width.
 Select window for the actual width.
The display changes back to the "Information" submenu.

 Leave "Information" submenu.

H 74/82 BEA--251193-EN-11
Error messages Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

8. Error messages
If a flashing exclamation mark appears in the display, there is an error
in the system.
Select the flashing exclamation mark to display the error message.

The first row indicates the error number. The short text for the error is
displayed.
Click "OK" to confirm the error message.
Once no more errors are present the error message display goes out.
If several errors are present at the same time, the error with the highest
priority is displayed. To display the other errors, use the "Arrow button".
The following table shows the possible error messages:
Error no. Display Error message Explanation
001 1/1: ERROR No. 001! X.5 Supply Voltage<20 VDC The operating voltage is below 20 V.
Supply Voltage<20VDC Operating voltage < 20 V DC Check the power supply.

002 1/1: ERROR No. 002! X.5 Supply Voltage>30 VDC The operating voltage is above 30 V.
Supply Voltage>30VDC Operating voltage > 30 V DC Check the power supply.

003 1/1: ERROR No. 003! X.5 Cut-Off Current Exceeded The output stage on the control card is
Cut-Off Current Exceeded Motor current switched off switched off because the maximum per-
missible motor current has been
exceeded.
Check the motor.

004 1/1: ERROR No. 004! X.5 High Temperature The maximum permissible temperature
High Temperature High temperature limit exceeded for the output stage has been exceeded.
Inform E+L service.

005 1/1: ERROR No. 005! X.5 Incremental Encoder Defective The incremental encoder is not supplying
Incremental Encoder
Defective
Incremental encoder defective a signal.

Not currently supported.

006 1/1: ERROR No. 006! X.5 Incremental Encoder Inverted The signal from the incremental encoder
Incremental Encoder
Inverted
Invert the incremental encoder signal must be inverted.

Not currently supported.

BEA--251193-EN-11 H 75/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Error messages

Error no. Display Error message Explanation

007 1/1: ERROR No. 007! X.1 No Message from Right Sensor No sensor signal from the right sensor.
No Message from
Right Sensor
No signal from the right sensor Check the sensor.

008 1/1: ERROR No. 008! X.2 No Message from Left Sensor No sensor signal from the left sensor.
No Message from
Left Sensor
No message from the left sensor Check the sensor.

010 1/1: ERROR No. 010! X.5 Motorline Interrupted Motor cable open circuit.
Motorline Interrupted Motor line interrupted Check the motor cable.

011 1/1: ERROR No. 011! X.5 Motor Output Stage Defective The output stage on the control card is
Motor Output Stage
Defective
Motor output stage defective faulty.
Inform E+L service.

012 1/1: ERROR No. 012! X.5 Powerstage Overload The output stage on the control card is
Powerstage Overload Motor current exceeded switched off because the maximum per-
missible motor current has been
exceeded.
Check the motor.

013 1/1: ERROR No. 013! X.X Motor Blocked The motor of the actuating drive is
Motor Blocked Motor blocked blocked.
Check the actuating range.

014 1/1: ERROR No. 014! X.X Reference Switch has several switching The reference switch has several switch-
Reference Switch has
several switching points
points ing points.
Reference switch has several switching Check the reference switch as well as
points the mechanical position of the switching
flag.

015 1/1: ERROR No. 015! X.X End. Pos. Proximity switches incorrectly Limit switches incorrectly configured.
End Pos. Proximity
switches incorrectly
configured Check the limit switches.
configured Limit switches (end position proximity
switches) incorrectly configured

016 1/1: ERROR No. 016! X.5 External Voltage Output Overloaded Voltage output on the control card over-
External Voltage Output
Overloaded
External voltage output overloaded loaded.
Check the digital inputs and outputs.

023 1/1: ERROR No. 023! X.5 Motor Protection The motor of the actuating drive is
Motor Protection Motor switched off for protection blocked.
The motor current is reduced to "0".
Reverse the actuating direction and
check the actuating range at the same
time.

H 76/82 BEA--251193-EN-11
Error messages Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Error no. Display Error message Explanation

100 1/1: ERROR No. 100! X.5 No Device available The control card is temporarily unavail-
No Device available No device available able.
Check the CAN connections.

101 1/1: ERROR No. 101! X.5 NO RK 4004 No control card present.
NO RK 4004 RK 4004 not present Check the CAN connections.

102 1/1: ERROR No. 102! X.X Invalid Signal 1. Invalid sensor signal
Invalid Signal Invalid signal 2. Invalid position signal for the motor.
Perform an initialization run.

103 1/1: ERROR No. 103! X.X Wrong Data Protocol Devices with different data protocols in
Wrong Data Protocol Incorrect data protocol the network.
Inform E+L service.

104 1/1: ERROR No. 104! X.X Sensor is Missing Sensor is missing.
Sensor is Missing Sensor is missing Check the sensor.
Only possible with a sensor selected.

105 1/1: ERROR No. 105! X.5 Encoder Fault Not currently supported.
Encoder Fault Incremental encoder missing

108 1/1: ERROR No. 108! X.5 Security Stop Safety stop (monitoring of the web in the
Security Stop Safety stop measuring range)
If the measuring range of the fork sensor
is completely covered by the web then
the safety stop is triggered.

As a prerequisite for monitoring, both

functions "watch webedge R" / "watch
webedge L" in P97 function config 1 on
the control card RK 4004 must be
enabled.
No RK .... found in this net No control card .... found in the network
No control card found

BEA--251193-EN-11 H 77/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Disassembly

Error no. Display Error message Explanation

Sensor not supported

”3s >3s

9. Disassembly
WARNING!
Risk of injury!
Disassembly is only allowed to be undertaken with the machine
switched off.
 Switch off machine.
 Secure machine against switching back on.

 Disassemble in the reverse order of assembly as described in

chapter "Assembly".
During this process follow all instructions that are given in the chap-
ters "Transport", "Assembly" and "Installation", in particular on the
attachment of transport locks.

H 78/82 BEA--251193-EN-11
Technical data Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

10.Technical data
Operating voltage nominal value 24 V DC
Operating voltage nominal range 20 V DC to 30 V DC
(ripple included)
Current consumption Approx. 200 mA
Ambient temperature +10 °C to +50°C
Storage temperature -25 °C to +80°C
Indicator for 1/4 VGA (320x240) / 16 colors
Background light LED
Operation Touchscreen and/or buttons
CAN baud rate 250 kBaud
Weight Approx. 0.5 kg
Dimensions See dimension drawing
Protection class IP 54
Subject to technical change without notice

BEA--251193-EN-11 H 79/82
Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009) Concise instructions

11.Concise instructions
Concise instructions on the operation of the web guider
Function Button Name Explanation
Select Manual mode The web guider can be manually positioned
operation mode at the required position using the "Up" and
"Down" buttons.

The green LED in the button illuminates.

Center position The web guider is positioned in the set cen-
ter position.
Until the center position is reached, the
green LED in the button flashes.
When the center position is reached, the
green LED in the button illuminates.
Automatic The path of the web is controlled.

The green LED in the button illuminates.

/
Manual adjustment Manual adjustment right The actuator is positioned to the right or left
Manual adjustment left in the "Manual" operating mode

/
Web offset Web offset right The set position of the web is offset to the left
Web offset left or right in "Automatic" operating mode.

If both buttons are pressed at the same time,

+ the web offset is reset to "0".

Web guider Guider blocked If there is a signal on the "Guider blocked"

blocked input in "Automatic" operating mode, the web
guider is blocked. The web is not guided.

The green LED flashes.

Information display Info Device-specific information is displayed.

The green LED illuminates if there is a func-
tion.
The yellow LED flashes if there is an error.
To display the error press the button.

Menu settings Menu Device-specific views and settings can be

selected.
The green LED illuminates if a function is
assigned.
Selecting and switching Color line sensor A short button press (<1 s) selects the sen-
over the color line sensor sor for the web guiding, a long button press
(>3 s) opens the menu.

Selecting the edge sen- Right-hand edge sensor The right-hand / left-hand edge sensor can
sor Left-hand edge sensor be selected.
right / left

Oscillate Oscillation The web is evenly moved around the set

position in the automatic mode.

H 80/82 BEA--251193-EN-11
Concise instructions Command station DO 400., DO 4011, DC 3..., RT 4008 (ZC 4009)

Function Button Name Explanation

Determination of guiding Determination of guiding The current actual position of the web in the
set point set point measuring range of the sensor is saved as
the set position.

Move sensor/s clear Move sensor clear The selected sensors move to the move
clear position.

Search edge/s Edge search The selected sensors are positioned at the
edge of the web

Concise instructions on the operation of the color line sensor

Function Button Name Explanation
Teach-in Automatic Start or execute teach-in mode.
guiding criterion teach-in mode

Semi-automatic Start or execute teach-in mode.

teach-in mode

Manual Start or execute teach-in mode.

teach-in mode

Select Guiding criterion Display or select the contrast edge guiding

guiding criterion contrast edge criterion.

Guiding criterion Display or select the dark line on bright back-

dark line ground guiding criterion.

Guiding criterion Display or select the bright line on dark back-

bright line ground guiding criterion.

Lighting Lighting The ideal lighting is determined and selected

automatic automatically during the teach-in process.

Lighting The light is set permanently to incident light.

incident light

Lighting The light is set permanently to diffused light.

diffused light

Lighting The lighting in the sensor is switched off. The

ext.
external web is illuminated using an external light
transmitter.

Back Back to the web guider The display changes to the view for the web
view guider

BEA--251193-EN-11 H 81/82
 Erhardt+Leimer GmbH
Albert-Leimer-Platz 1
86391 Stadtbergen, Germany
Phone +49 821 2435-0
www.erhardt-leimer.com
[email protected]

H 82/82 BEA--251193-EN-11