SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT

Lesson Planning
(Academic session duration: 27-06-2011 to 21-10-2011) BE Sem VIII Subject: Product Design and Value Engineering (171904)
No of lectures required 04 Actual dates of conduction

Topic No

Topic Name Value Engineering Introduction: Definition, value engineering recommendations, programmes, advantages, Evaluation of function, determining function, classifying function, evaluation of costs, evaluation of worth, determining worth, evaluation of value. Value Engineering Job Plan: Introduction, orientation, information phase, Function phase, creation phase, evaluation phase, Investigation phase, implementation phase, speculation phase, analysis phase. Selection of Evaluation of Value Engineering Projects: Project selection, Methods selection, value standards, application of Value Engineering methodology. Initiating Value Engineering Programme: Introduction, training plan, career development for Value Engineering specialties. Fast Diagramming: Cost models, life cycle costs. Value Engineering level of Effort: Value Engineering team, Co-ordinator, designer, different services, definitions, construction management contracts, value engineering case studies.

Remark

03

03 03 02 04

3 4 5 6

Total lectures planned: 19

Total lectures conducted: (Prof V. A. Patel)

SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT

Lesson Planning
(Academic session duration: 27-06-2011 to 21-10-2011) BE Sem V
Topic No Introduction 1 Importance of manufacturing, economic and technological definition of manufacturing, Classification of manufacturing processes, Selection of Manufacturing process Metal Joining Processes Principle of welding, soldering, Brazing and adhesive bonding. Classification of welding and allied processes. Gas welding and gas cutting, Principle, Oxyacetylene welding equipment, Oxyhydrogen welding. Flame cutting. Arc welding, Power sources and consumables, Arc welding and cutting, Processes and Equipments. Resistance welding, Principle and Equipments, Spot, Projection and seam welding process, Atomic hydrogen, ultrasonic, Plasma and laser beam welding, Electron beam welding, and special welding processes e.g. TIG, MIG, friction and explosive welding, welding of C.I. and Al, Welding defects. Electrodes and Electrode Coatings, Welding positions. Foundry Technology- Patterns practices Types of patterns, allowances and material used for patterns, Moulding materials, moulding sands, Moulding sands; properties and sand testing; grain fineness; moisture content, clay content and permeability test, core materials and core making, core print; core boxes, chaplets, Gating system design. Moulding practices: Green, dry and loam sand moulding, pit and floor moulding; shell moulding; permanent moulding; carbon dioxide moulding. Foundry Technology- Casting practices Fundamental of metal casting, Sand casting, Shell-Mould casting, Mold casting (plaster and ceramic), Investment casting, Vacuum casting, Permanent mould casting, Slush casting, Pressure casting, Die casting, Centrifugal casting, Continuous casting, Squeeze casting, Casting alloys, Casting defects, Design of casting, Gating system design, and riser design. Melting furnaces-rotary, Pit electric, Tilting and cupola. Metallurgical considerations in casting elements of gating system, and risers and their design. Plastic Technology Introduction, Classification of Plastics, Ingredients of Moulding compounds, General Properties of Plastics, Plastic part manufacturing processes such as compression moulding, Transfer moulding, Injection moulding, Extrusion moulding, Blow moulding, Calendaring, Thermoforming, slush moulding, laminating 01 Topic Name

Subject: Manufacturing Processes II (151901)

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01 03 03

04

6 7

02 03

03

9 10

02 03 03

11

12 13

01 02

Total lectures planned: 31

Total lectures conducted: (Prof V. A. Patel)

SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT

Lesson Planning
(Academic session duration: _________to __/__/2011) Faculty: Prof V A Patel BE Sem VIII Subject: Machine Design II

Topic No:

Topic Name Design of sliding contact bearings

No of lectures required

Actual dates of conduction

Remark

1 2 3 4 5 6 7 8

Bearings- Introduction, Types Lubrication, Petroffs equation, Machers equation. Friction and power loss in bearings, Sommerfield Number Performance check by Raimondi and Boyds chart. Selection of Rolling contact Bearing Introduction, Advantages and Disadvantages, Basic dynamic and static capacity of bearing Life of bearing , selection procedure Installation and preloading and lubrication of bearing. Design of IC Engine component Pistons, cylinder Connecting rod Crank shafts Valve design Flywheel Design of machine tool elements

1 1 2 2

1 2 2 2

9 10 11 12 13 14 15

2 1 1 1 2

Spindle and bearings Speed gearbox, tail stock etc. Introduction to optimum design

2 2

16

Application to machine elements like rods, shafts, springs torsion bars etc.

Total lectures planned: 27

Total lectures conducted:

(Prof. V A Patel)

SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT

Lesson Planning
(Academic session duration: 03/01/2011 to __/__/2011) Faculty: Prof V A Patel Sr No 1 Topic Name Subject: KINEMATICS OF MACHINES (141902) No. of Actual lectures dates of Remark required conduction 01 02 03 01 02 02 02 02 03 02 02 03 02 02 02 31 Total lectures planned: 25 Total Lectures conducted: Prof. V A Patel

Links and Mechanisms Introduction, def. of links, types of links Kinematic pair, types of pairs, kinematic chain, mechanism, concept of machine, Constrained motion, degrees of freedom, types of joints, grubelers criteria Inversions, single slider mechanism, beam engine, coupling rod of locomotive, Watts indicator mechanism, pendulum pump, oscillator cylinder engine, rotary IC engine, Quick return mechanisms. Peaucelliers Exact straight line mechanism, Hart and scoot straight line mechanism. Russells approx. straight line mechanism, Pantograph, watts mechanism, grasshopper mechanism, elliptical trammel, Oldham coupling Steering gear mechanism, condition for correct steering, Davis and Ackerman steering gear mechanism. Hookes Joint analysis, condition for equal speeds of driven and driver shafts, Double Hooks Joint. Velocity in Mechanism (I center method) Rectilinear and rotational motion, concept of I-center, space and body centrode, Properties if I-centre, Number of I-centers in a mechanism, location of I-center Kennedys theorem, locating I-centers, Angular velocity ratio theorem, Examples Velocity in Mechanism (Relative velocity method) Velocity of point on a link, velocity of slider crank mechanism, rubbing velocity of pin joint, examples Acceleration of a point on link, acceleration in slider crank mechanism, examples Coriolis component of acceleration, Kliens construction for velocity and acceleration in reciprocating parts Friction Types of friction, friction between different surfaces, limiting friction, Laws of friction, limiting angle of friction, angle of repose Friction circle, friction axis, Concept of inclined plane, condition for max efficiency Friction in screws with square thread and V threads, Pivot and collar friction, Friction clutches-single, multi-plate, cone clutch, Friction aspects in Brakes, Film friction, greasy friction

SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT Lesson Planning
(Academic session duration: 12/07/2010 to 20/11/2010) Faculty Name: Prof V A Patel Sr No 1 Topic Name Design consideration of Machine Parts Introduction, Revision of basics, Definitions of design, Design procedure, factors of safety. Types of stress, tensile, compressive, shear, bending, bearing, crushing, Eccentric axial stresses, principle stress, Residual stresses, Stress Concentration and methods of relieving stresses. Design of Fasteners: (Riveted Joints) Types of riveted joints, design of double and triple riveted butt joints with equal and unequal cover plates. Design of Circumferential joint, Longitudinal Butt Joint, Eccentrically loaded riveted joints. Design of Fasteners: (Welded Joints) Types of welded joints, stresses in welded joints, welding symbols. Design for various loading conditions in torsion, shear, or direct load. Eccentrically loaded welded joints. Design of Fasteners: (Miscellaneous Joints) Design of Gibb and cotter, and knuckle joint, Design of Spigot and socket Joint, Design of Turn buckle. Keys and Couplings Design of different types of keys, Design of a muff and clamp coupling, Rigid coupling, Flange Coupling, Flexible couplingOldham, universal coupling. Subject: Machine Design and Industrial Drafting (131902) No. of lectures required 02 01 Actual dates of conduction Remark

04 02 02 01 02 02 04 01 04 25

4 5

Total lectures planned: 25 Total Lectures conducted: Prof. V A Patel

SANKALCHAND PATEL COLLEGE OF ENGINEERING, VISNAGAR MECHANICAL ENGINEERING DEPARTMENT Lesson Planning
(Academic session duration: 05/07/2010 to __/__/2010) Faculty Name: Prof V A Patel Sr No 1 Topic Name Cutting Tools: Mechanics of machining, Types of single point and multi-point tools. Tool bit, tipped tools, form tools, tool geometry and tool signature, its systems, positive and negative rake cutting Cutting tool materials. Theory of metal cutting and economics of machining process Orthogonal and oblique cutting, theory of chip formation, types of chips, Thickness ratio and shear plane angle Cutting forces and power in machining, cutting temperature. Concept of machinability, tool wear and tool life, Economics of machining, cutting fluids, types, properties and scope of use. Analysis of machine tools Study of general features relating to frames, slides, tool holders, bearings, drive, mechanisms, transmission and feed motions. G.P. Series of speed variations, ray diagrams. Subject: Production Technology (ME 701) No. of lectures required 02 03 02 Actual dates of conduction Remark

02 03 04

03 02 21

Total lectures planned: 21 Total Lectures conducted: Prof. V A Patel

Lesson Planning
(Academic Session Duration 05/01/09 to 30/04/09) Subject: Machine Design-II (Sem VIII)
Topic No: Topic Design of sliding contact bearings Bearings- Introduction, Types Lubrication, Petroffs equation, Machers equation. Friction and power loss in bearings, Sommerfield Number Performance check by Raimondi and Boyds chart. Selection of Rolling contact Bearing Introduction, Advantages and Disadvantages, Basic dynamic and static capacity of bearing Life of bearing , selection procedure Installation and preloading and lubrication of bearing. Design of IC Engine component Pistons, cylinder Connecting rod Crank shafts Valve design Flywheel Design of machine tool elements Spindle and bearings Speed gearbox, tail stock etc. Introduction to optimum design Application to machine elements like rods, shafts, springs torsion bars etc.

Faculty Name: V A Patel

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16

1 2 2 2

2 1 1 1 2 2 2 3

Total lectures planned: 27

Total lectures conducted: (V A Patel)

Lesson Planning
(Academic Session Duration 05/01/09 to 30/04/09) Subject: Manufacturing Processes II (Sem VI) Faculty Name: V A Patel
Topic No:
Fabrication Processes

Topic

No of lectures required
1 1

Actual dates of conduction

Remark

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Introduction, applications, Advantages Classification, types of weld joints, Edge preparation etc. Gas Welding Principle, OAW with high and low pressure, apparatus Types of flames, characteristics and application area. Gas welding techniques Arc welding Principle, types of power sources, Merits Demerits. Arc welding electrodes Carbon arc welding, Shielded metal arc welding Flux cored arc welding, Inert gas arc welding (TIG and MIG) Submerged arc welding, atomic hydrogen welding, electro slag welding Plasma arc welding, stud welding Vacuum shielded welding Resistance welding Resistance spot welding Resistance seam welding, resistance projection welding, Butt welding Miscellaneous welding processes Forge welding, induction welding, friction welding Ultrasonic welding, explosive welding Electron beam welding, Laser beam welding Thermit welding Brazing and Soldering Process description and applications Weldability and weld defects Cold working (Sheet metal) Drawing, deep drawing, squeezing, bending. Blanking, piercing, notching. HERF spinning, applications

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1

1 1

1 1 1

Total lectures planned: 23

Total lectures conducted: (V A Patel)

Lesson Planning

(Academic Session Duration 05/01/09 to 30/04/09) Subject: IDMD (Sem IV) Faculty Name: V A Patel

Topic No:

Topic Design Consideration of machine parts Types of loads, factor of safety, types of stress Design stress, selection, types of stresses Cotter and Knuckle joints Simple cotter joint, cotter joint with sleeve Cotter foundation bolt, gib and cotter joint Knuckle joint, applications Design of riveted joints Types of riveted joints, applications Design of double and triple riveted butt joints with equal and unequal straps. Design of lap joints Bolts and Rivets under eccentric loading Design of riveted and bolted joints under eccentric loading with load parallel and perpendicular to respective axis. Levers General design procedure, lever of safety valve Bell crank lever, Rocker arm design

No of lectures required 1 1 3 3 2 2 3 2 4

Actual dates of conduction

Remark

1 2 3 4 5 6 7 8

13

15 16

2 2

Total lectures planned: 25

Total lectures conducted:

(V A Patel)

List of Experiments
Sub: Machine Design-II BE Sem-VIII Mechanical Sr. No. 1 2 3 4 5 6 7 1 2 3 4 5 A. Topic of Major Problems Helical gear speed reducer Double stage/Single stage. Design of Hoists/Crane. Design of Air compressor. Design of Two stroke petrol engine. Design of Four stroke Diesel engine. Design of worm gear box. Design of sugar cane Juicer. B. Topics of Minor Problems Tutorials on Gear box. Tutorial on Bearing. Tutorial on IC Engine components Tutorial on Hoist and crane Tutorial.

Lesson Planning
(Academic session duration: 7/7/2008 to 30/10/2008) Faculty Name: V A Patel Topic Name No Links and mechanisms Introduction, def. of links, types of links Kinematic pair, types of pairs, kinematic chain, mechanism, concept of machine, Constrained motion, degrees of freedom, types of joints, grumbelers criteria Inversions, single slider mechanism, beam engine, coupling rod of locomotive, Watts indicator mechanism, pendulum pump, oscillator cylinder engine, rotary IC engine Peaucelliers Exact straight line mechanism, Hart and scoot straight line mechanism, Russells approx. st. line mechanism, Pantograph, watts mechanism, grasshopper mechanism, elliptical trammel, Oldham coupling Steering gear mechanism, condition for correct steering, Davis and ackerman steering gear mechanism 2 Velocity in Mechanism (I center method) Rectilinear and rotational motion, concept of I-center, space and body centrode Properties if I-centre, no, of I-centers in a mechanism, location of I-center Kennedys theorem, locating I-centers, examples 3 Velocity in Mechanism (Relative velocity method) Velocity of point on a link, velocity of slider crank mechanism, rubbing velocity of pin joint, examples Examples of velocity in different mechanisms. Acceleration of a point on link, acceleration in slider crank mechanism, examples Coriolis component of acceleration Kliens construction for velocity and acceleration in reciprocating parts 4 Friction Types of friction, friction between different surfaces, limiting friction Laws of friction, limiting angle of friction, angle of repose Concept of inclined plane, condition for max efficiency Friction for pivot and collar bearing Friction with uniform pressure and wear conditions Friction circle, friction axis, Belt and rope drive effect of centrifugal stress, slip and creep Total lectures planned: 25 Total Lectures conducted: 1 Subject: Kinematics (ME302) No. of lectures required 01 02 Actual dates of conduction Remark

02 01 02 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01

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Lesson Planning
(Academic session duration: 7/7/2008 to 30/10/2008) Faculty Name: D S Patel Subject: Dynamics of Machines (ME504) Chapter / Topic Name Topic No 1 Static Force Analysis Basic concept of equilibrium Free body diagram Force analysis in various types of mechanisms 2 Dynamics of Rigid bodies Dynamic force analysis in mechanisms- an introduction D'Alemberts principle Inertia force, shaking force Turning Moment diagrams Gyroscopic action Gyroscopic stabilization of ship and vehicles 3 Linkages Hooke's joint Constant velocity joints Oldhams Coupling Intermittent motion mechanism Reversing mechanism Analogue compiling mechanisms. Total lectures planned: 22 Total Lectures conducted: No. of lectures required 02 02 02 01 01 02 02 02 02 01 01 01 01 01 01 Actual dates of conduction Remark

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Lesson Planning
(Academic session duration: 7/7/2008 to 30/10/2008) Faculty Name: D S Patel Subject: COMPUTER AIDED DESIGN (CAD) (ELECTIVE PAPER I) Chapter / Topic No 1 Topic Name Computer Graphic Computer graphic system Graphics input/output Constructing geometrical shapes, Bullion operations Transformations Methods of defining elements CAD Software and Database Drafting software Different features of AUTOCAD Features of other drafting software 2D and 3D modeling Wire-frame Modelling Sold Modeling Data base structures and content Computer aided design of machine elements Preparation of programmes for designing machine elements Deciding dimensions, modifying dimensions Drafting No. of lectures required 02 01 02 02 02 01 01 01 02 01 01 01 ME705C

Actual dates Remark of conduction

02 01 02

Total lectures planned: 22 Total Lectures conducted:

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