COMP A N Y

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1

GEMEL S S R L
SPECIALIST IN BALL
VALVES MANUFACTURING

TH E C O M P A N Y ’ S GEMELS was founded in 1969 as a Company specialized in the designing

and manufacturing of ball valves from 1/4” up to 36”.

FOUNDATION

A WORLDWIDE GEMELS became a worldwide leader in industrial & hydraulic field, and

since 2010 started to focalize and to invest more and more also in Oil &
LE A D E R Gas field.

WHERE WE ARE In the middle of North Italy, GEMELS is located in Trescore Balneario

(Bergamo), less than 50 km from Milan, with an area of more than 10.000

mq.
COMP A N Y

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1

DESIGN
INNOVATIVE SOLUTIONS

The principles of TPS are the basis

LEAN S O L U T I O N S
of GEMELS philosophy, based on
CUSTOMIZED lean production, 5S, excellence in

VALVES quality and a process of continuous

improvement. Thanks to these

strong believes, GEMELS has

specialized over the years in the

design and production of valves

for special & critical applications,

providing customers with lean

solutions and customized valves.

Thanks to the rigorous study of

RE S E A R C H A N D
advanced and innovative solutions
DEVELOPMENT by our R&D dept, GEMELS also

obtained 2 patents in Italy and

Europe.
 COMP A N Y
GEMELS Specialist in Edition COMPANY PROFILE
industrial valves ball valves 19.1

P RODU C TION
100% MADE IN ITALY

MORE THAN The production area, where GEMELS produce more than 50.000 ball valves

per month, consists of more than 40 machines including automatic

50.000 VALVES numerical controlled machines and semi-automatic ones, among which

PER MONTH CNC, lathes, transfers, boring machines, machining centers etc.

These technologies and the high qualified personnel help GEMELS to

achieve the quality standards and excellence, obtaining the required

technical characteristics and being trustworthy in the market.

COMP A N Y

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1

ASSEM B LING

AUTOMATIC To ensure an additional quality guarantee, at the beginning of 2017 it was

installed in our plant a new automatic assembly line for the mounting and
ASSEMBLING testing of the ball valves. This machine permits the assembly and the relative

AND TESTING test, of all the standard valves up to 1”. For each assembled valve it is done an

automatic report that shows every step of the process, thanks to the pictures
LINE shot by the cameras placed in each station of the machine.
 COMP A N Y
GEMELS Specialist in Edition COMPANY PROFILE
industrial valves ball valves 19.1

MANUAL Beside this machine, there is the ‘historic’ manual assembly line for the

assembly of special models and of big size ball valves up to 36”.

ASSEMBLING
LINE

100% TESTED All the production follows all the required standards, performing rigorous

tests before and after the assembly of all the production.

After the internal assembly, all valves are 100% tested using specific test

benches.
COMP A N Y

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1

STOC K A ND
SHIPP ING DE P T

FAST With a warehouse of 2.000mq, divided between components and finished

product, GEMELS is able to guarantee a wide range of products with fast

DELIVERY delivery.
 COMP A N Y
GEMELS Specialist in Edition COMPANY PROFILE
industrial valves ball valves 19.1

100 COUNTRIES GEMELS has a strong global presence with a network of distributors and

partners all over the world. Exploring to almost 100 countries GEMELS

is able to guarantee the faster solution to all customers across the five

continents.
COMP A N Y

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1

QUAL I T Y L A B
AN D T E S TI NG

INTERNAL The excellence of the quality is the main characteristic of GEMELS ball

valves and it is possible due to the accurate selection of raw materials,

LABORATORY staff and partners carried out by the management.

Moreover, in our Internal Laboratory GEMELS qualified personnel tests the

life of the valves, simulating with special machineries (burst test, impulse

test, saltspray test, climatic room, tridimentional check, microscope,

hardness gauge, bidimentional gauge) critical applications and

conditions to constantly ensure the highest quality.

 COMP A N Y
GEMELS Specialist in Edition COMPANY PROFILE
industrial valves ball valves 19.1

C ER TI FIC A TIO N
THE EXCELLENCE OF QUALITY

SYSTEM CERTIFICATIONS:

ISO Quality management system

9001 ISO 9001

ISO Environmental management systems

14001 ISO 14001

OHSAS Health & Safety

18001 OHSAS 18001

PRODUCTS CERTIFICATIONS:

API 6D FUGITIVE EMISSION

CE PED Mod. H TA LUFT

CE PED Mod. A2 SIL 3

ATEX EAC

FIRE SAFE CRN

OUR
 IN DEX
GEMELS Specialist in Edition COMPANY PROFILE
industrial valves ball valves 19.1 INDEX

IN DEX

GE 1 GV 81
GEM 3 GV2 83
GE1 7 GV3 89
GE2 11
GE2 HC 21
GE3 25 G3K-4K 95

GE5 33 G3K 97

GE3K 37 G4K 103

GEF 41
GES 45
GEC 49 GPK 109
GPK2 111
GPK3 115
GB 53
GB1 55
GB2 59 GR 119

GB3 65 GRC 121

GBF 69 GRS 125

GBS 73 GHP 129

GBC 77
IN DEX

GEMELS Specialist in Edition COMPANY PROFILE

industrial valves ball valves 19.1 INDEX

OTHER 133 KITS 253

QC 135 LOCKING DEVICE 255
GPS 151 HANDLES 259
RF 155 FLANGE 265
BD 159 ACTUATORS & LIMIT SWITCH 269
VU 163 Pneumatic Actuators 270
Electric Actuators 287
VB VUBA 167
Limit Switch 297
SJ 171
SEALS KITS 307
DDF 175
VBP 179
GEV 185 TECH 321
TECHNICAL SHEETS 323

OIL&GAS 189
GM1 191
GM 195
GN 205
SBF 213
SBT 223
DBB 239
SBF-W 249
 GEMELS Hydraulic Edition GE

GE
industrial valves ball valves 19.1

GE
GEM - GE1 - GE2 - GE2 HC
GE3 - GE5 - GE3K - GEF
GES - GEC

“The company reserves the right to operate dimensional changes without prior notice”. 1
 G EM
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GEM

GEM
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GEM 2 way
• Body: round
• Ball seats: DN6
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GEM 2 way
• Body: round
• Ball seats: DN6
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal materials selected

“The company reserves the right to operate dimensional changes without prior notice”. 3
 GEMELS Hydraulic Edition GE
G EM

industrial valves ball valves 19.1 GEM

CARBON STEEL CARBON STEEL

GEM G1/4 DN6 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GEM 2-way G 1/4 N 1/4 SAE4 8S 6L DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
10S 8L 4 1,4404* 4 1,4404* D PEEK* E FKM*
G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GEM G1/2 DN6 3 3 3 3 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GEM 2-way G 1/4 N 1/4 SAE4 8S 6L DN6 3 1,4305 3 1,4305 3 1,4305 3 1,4305 A POM B NBR
10S 8L D PEEK* E FKM*
G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN50 Mpa

• Special threads • Locking device
For further special requests please consult our technical/commercial service

4
 G EM
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GEM

GEM DIN/ISO 228 BSP

Standard

GEM ANSI/ASME B1.20.1 NPT

Standard

GEM SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 5
 GEMELS Hydraulic Edition GE

G E1
industrial valves ball valves 19.1 GE1

SMALLER
DESIGN

GE1
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 2 way
• Body: block
• Ball seats: from DN6 up to DN13
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 7
 GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GE1
G E1

SMALLER
DESIGN

CARBON STEEL CARBON STEEL

GE1 G1/4 DN10 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE2 2-way G 1/4 N 1/4 SAE4 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
DN10 4 1,4404* 4 1,4404*
DN13

*On request: • Reduced bore • Pressure class up to PN50 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

8
 GEMELS Hydraulic Edition GE

G E1
industrial valves ball valves 19.1 GE1

SMALLER
DESIGN

GE1 DIN/ISO 228 BSP

Standard

GE1 ANSI/ASME B1.20.1 NPT

Standard

GE1 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 9
 GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GE1
G E1

SMALLER
DESIGN

GE1 DIN/ISO 228 BSP

Fixing holes

GE1 ANSI/ASME B1.20.1 NPT

Fixing holes

GE1 SAE J1926-1

Fixing holes

10
 GEMELS Hydraulic Edition GE

G E2
industrial valves ball valves 19.1 GE2

GE2
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 2 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GE 2 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 11
 GEMELS Hydraulic Edition GE
G E2

industrial valves ball valves 19.1 GE2

CARBON STEEL CARBON STEEL

GE2 G1/2 DN13 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GE2 2-way G 1/8 N 1/8 SAE4 8S 6L DN4 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 1/4 N 1/4 SAE6 10S 8L DN6 4 1,4404* 4 1,4404* D PEEK* E FKM*
G 3/8 N 3/8 SAE8 12S 10L DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 14S 12L DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 16S 15L DN20 C PTFE*
G1 N1 SAE20R 20S 18L DN25
G 1 1/4 R N 1 1/4 R SAE24R 25S 22L
G 1 1/2 R N 1 1/2 R 30S 28L
38S 35L
42L

STAINLESS STEEL STAINLESS STEEL

GE2 G1/2 DN13 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GE2 2-way G 1/8 N 1/8 SAE4 8S 6L DN4 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1/4 N 1/4 SAE6 10S 8L DN6 D PEEK* E FKM*
G 3/8 N 3/8 SAE8 12S 10L DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 14S 12L DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 16S 15L DN20 C PTFE*
G1 N1 SAE20R 20S 18L DN25
G 1 1/4 R N 1 1/4 R SAE24R 25S 22L
G 1 1/2 R N 1 1/2 R 30S 28L
38S 35L
42L

*On request: • Reduced bore • Pressure class up to PN50 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

12
 GEMELS Hydraulic Edition GE

G E2
industrial valves ball valves 19.1 GE2

GE2 DIN/ISO 228 BSP

Standard

GE2 ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 13
 GEMELS Hydraulic Edition GE
G E2

industrial valves ball valves 19.1 GE2

GE2 SAE J1926-1

Standard

14
 GEMELS Hydraulic Edition GE

G E2
industrial valves ball valves 19.1 GE2

GE2 DIN 2353 HEAVY SERIES

Standard

GE2 DIN 2353 LIGHT SERIES

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 15
 GEMELS Hydraulic Edition GE
G E2

industrial valves ball valves 19.1 GE2

GE2 DIN/ISO 228 BSP

Fixing holes

GE2 ANSI/ASME B1.20.1 NPT

Fixing holes

16
 GEMELS Hydraulic Edition GE

G E2
industrial valves ball valves 19.1 GE2

GE2 SAE J1926-1

Fixing holes

“The company reserves the right to operate dimensional changes without prior notice”. 17
 GEMELS Hydraulic Edition GE
G E2

industrial valves ball valves 19.1 GE2

section A-A

GE2 DIN/ISO 228 BSP

Fixing holes DIN/ISO5211

GE2 ANSI/ASME B1.20.1 NPT

Fixing holes DIN/ISO5211

18
 GEMELS Hydraulic Edition GE

G E2
industrial valves ball valves 19.1 GE2

GE2 SAE J1926-1

Fixing holes DIN/ISO5211

“The company reserves the right to operate dimensional changes without prior notice”. 19
 G E2 H C
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.3 GE2 HC

1.000.000
OPEN AND CLOSE

GE2 H C
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 2 HC way
• Body: block
• Ball seats: from DN10 up to DN32
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GE 2 HC way
• Body: block
• Ball seats: from DN10 up to DN32
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 21
G E2 H C

GEMELS Hydraulic Edition GE

industrial valves ball valves 19.3 GE2 HC

STANDARD DESIGN:
BARE STEM WITH
ACTUATOR HOLES

CARBON STEEL CARBON STEEL

GE2 HC G1/2 DN13 1 2 M 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE2 HC G 3/8 N 3/8 SAE6 DN10 1 1,0737 2 1,046 M 1,4542 4 1,4404 A POM B NBR
2-way G 1/2 N 1/2 SAE8 DN13 D PEEK* E FKM*
G 3/4 N 3/4 SAE12 DN20 G PA612* F EPDM*
G1 N1 SAE16 DN25 K GEMPTFE* L MVQ*
G 1 1/4 N 1 1/4 SAE20 DN32 C PTFE*

STAINLESS STEEL STAINLESS STEEL

GE2 HC G1/2 DN13 4 4 M 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE2 HC G 3/8 N 3/8 SAE6 DN10 4 1,4404 4 1,4404 M 1,4542 4 1,4404 A POM B NBR
2-way G 1/2 N 1/2 SAE8 DN13 D PEEK* E FKM*
G 3/4 N 3/4 SAE12 DN20 G PA612* F EPDM*
G1 N1 SAE16 DN25 K GEMPTFE* L MVQ*
G 1 1/4 N 1 1/4 SAE20 DN32 C PTFE*

*On request: • Pneaumatic and electrical actuator

For further special requests please consult our technical/commercial service
22
 G E2 H C
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.3 GE2 HC

section A-A
STANDARD DESIGN:
BARE STEM WITH
ACTUATOR HOLES

GE2 HC DIN/ISO 228 BSP

Standard

GE2 HC ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 23
G E2 H C

GEMELS Hydraulic Edition GE

industrial valves ball valves 19.3 GE2 HC

section A-A
STANDARD DESIGN:
BARE STEM WITH
ACTUATOR HOLES

GE2 HC SAE J1926-1

Standard

24
 GEMELS Hydraulic Edition GE

G E3
industrial valves ball valves 19.1 GE3

GE3
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 3 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GE 3 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 25
 GEMELS Hydraulic Edition GE
G E3

industrial valves ball valves 19.1 GE3

CARBON STEEL CARBON STEEL

GE3 G1/2 DN13 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GE3 3-way G 1/8 N 1/8 SAE4 8S 6L DN4 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 1/4 N 1/4 SAE6 10S 8L DN6 4 1,4404* 4 1,4404* D PEEK* E FKM*
G 3/8 N 3/8 SAE8 12S 10L DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 14S 12L DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 16S 15L DN20 C PTFE*
G1 N1 SAE20R 20S 18L DN25
G 1 1/4 R N 1 1/4 R SAE24R 25S 22L
G 1 1/2 R N 1 1/2 R 30S 28L
38S 35L
42L

STAINLESS STEEL STAINLESS STEEL

GE3 G1/2 DN13 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GE3 3-way G 1/8 N 1/8 SAE4 8S 6L DN4 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1/4 N 1/4 SAE6 10S 8L DN6 D PEEK* E FKM*
G 3/8 N 3/8 SAE8 12S 10L DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 14S 12L DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 16S 15L DN20 C PTFE*
G1 N1 SAE20R 20S 18L DN25
G 1 1/4 R N 1 1/4 R SAE24R 25S 22L
G 1 1/2 R N 1 1/2 R 30S 28L
38S 35L
42L

*On request: • Reduced bore • Pressure class up to PN40 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

26
 GEMELS Hydraulic Edition GE

G E3
industrial valves ball valves 19.1 GE3

GE3 DIN/ISO 228 BSP

Standard

GE3 ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 27
 GEMELS Hydraulic Edition GE
G E3

industrial valves ball valves 19.1 GE3

GE3 SAE J1926-1

Standard

28
 GEMELS Hydraulic Edition GE

G E3
industrial valves ball valves 19.1 GE3

GE3 DIN 2353 HEAVY SERIES

Standard

GE3 DIN 2353 LIGHT SERIES

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 29
 GEMELS Hydraulic Edition GE
G E3

industrial valves ball valves 19.1 GE3

GE3 DIN/ISO 228 BSP

Fixing holes

GE3 ANSI/ASME B1.20.1 NPT

Fixing holes

30
 GEMELS Hydraulic Edition GE

G E3
industrial valves ball valves 19.1 GE3

GE3 SAE J1926-1

Fixing holes

section A-A

GE3 DIN/ISO 228 BSP

Fixing holes DIN/ISO5211

“The company reserves the right to operate dimensional changes without prior notice”. 31
 GEMELS Hydraulic Edition GE
G E3

industrial valves ball valves 19.1 GE3

GE3 ANSI/ASME B1.20.1 NPT

Fixing holes DIN/ISO5211

GE3 SAE J1926-1

Fixing holes DIN/ISO5211

32
 GEMELS Hydraulic Edition GE

G E5
industrial valves ball valves 19.2 GE5

SMALLER
DESIGN

GE5
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 3 way
• Body: block
• Ball seats: from DN6 up to DN13
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 33
 GEMELS Hydraulic Edition GE
G E5

industrial valves ball valves 19.2 GE5

CARBON STEEL CARBON STEEL

GE5 G3/8 DN10 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE3 G 1/4 N 1/4 SAE4 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
3-way G 3/8 N 3/8 SAE6 DN10 4 1,4404* 4 1,4404*
G 1/2 N 1/2 SAE8 DN13

*On request: • Reduced bore • Pressure class up to PN50 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

34
 GEMELS Hydraulic Edition GE

G E5
industrial valves ball valves 19.2 GE5

SMALLER
DESIGN

GE5 DIN/ISO 228 BSP

Standard

GE5 ANSI/ASME B1.20.1 NPT

Standard

GE5 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 35
 GEMELS Hydraulic Edition GE
G E5

industrial valves ball valves 19.2 GE5

SMALLER
DESIGN

GE5 DIN/ISO 228 BSP

Fixing holes

GE5 ANSI/ASME B1.20.1 NPT

Fixing holes

GE5 SAE J1926-1

Fixing holes

36
 G E3 K
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GE3K

GE3K
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GE 3 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GE 3 way
• Body: block
• Ball seats: from DN4 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 37
G E3 K

GEMELS Hydraulic Edition GE

industrial valves ball valves 19.1 GE3K

GE3 BALL VALVE

GE3K BALL VALVE THE SEAL ON THE LEFT (A) IS

PUSHED TOWARDS THE BALL BY THE PRESSURE (P1)
THE FLOATING BALL IS PUSHED AGAINST THE SEAL ON
THE RIGHT (B) CREATING A WATERIGHT SEAL WITHOUT
ANY LEAKAGES

CARBON STEEL CARBON STEEL

GE3K G1/2 DN13 2 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE3 3-way G 1/8 N 1/8 SAE4 DN4 2 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 1/4 N 1/4 SAE6 DN6 4 1,4404* 4 1,4404* D PEEK* E FKM*
G 3/8 N 3/8 SAE8 DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 DN20 C PTFE*
G1 N1 SAE20R DN25
G 1 1/4 R N 1 1/4 R SAE24R
G 1 1/2 R N 1 1/2 R

STAINLESS STEEL STAINLESS STEEL

GE3K G1/2 DN13 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GE3 3-way G 1/8 N 1/8 SAE4 DN4 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1/4 N 1/4 SAE6 DN6 D PEEK* E FKM*
G 3/8 N 3/8 SAE8 DN10 G PA612* F EPDM*
G 1/2 N 1/2 SAE12 DN13 K GEMPTFE* L MVQ*
G 3/4 N 3/4 SAE16 DN20 C PTFE*
G1 N1 SAE20R DN25
G 1 1/4 R N 1 1/4 R SAE24R
G 1 1/2 R N 1 1/2 R

*On request: • Reduced bore • Pressure class up to PN40 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

38
 G E3 K
GEMELS Hydraulic Edition GE
industrial valves ball valves 19.1 GE3K

GE3K DIN/ISO 228 BSP

Standard

GE3K ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 39
G E3 K

GEMELS Hydraulic Edition GE

industrial valves ball valves 19.1 GE3K

ON
REQUEST

GE3K SAE J1926-1

Standard

40
 GEMELS Hydraulic Edition GE

G EF
industrial valves ball valves 19.1 GEF

GEF
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GEF 2 way
• Body: block
• Ball seats: from DN13 up to DN25
• Operating pressure: S3000 (PN210) S6000 (PN420)
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GEF 2 way
• Body: block
• Ball seats: from DN13 up to DN25
• Operating pressure: S3000 (PN210) S6000 (PN420)
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal materials selected

“The company reserves the right to operate dimensional changes without prior notice”. 41
 GEMELS Hydraulic Edition GE
G EF

industrial valves ball valves 19.1 GEF

CARBON STEEL CARBON STEEL

GE F3 DN13 1 1 1 1 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE F3 F6 SEAL
MATERIAL
GE 2-way S3000 S6000 DN13 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
DN20 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN25 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GE F3 DN13 4 4 4 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE F3 F6 SEAL
MATERIAL
GE 2-way S3000 S6000 DN13 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
DN20 D PEEK* E FKM*
DN25 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN6000 Psi • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

42
 GEMELS Hydraulic Edition GE

G EF
industrial valves ball valves 19.1 GEF

GEF SAE J518 S3000

Standard

GEF SAE J518 S3000 UNC

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 43
 GEMELS Hydraulic Edition GE
G EF

industrial valves ball valves 19.1 GEF

GEF SAE J518 S6000

Standard

GEF SAE J518 S6000 UNC

Standard

44
 GEMELS Hydraulic Edition GE

G ES
industrial valves ball valves 19.1 GES

GES
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GES 2 way
• Body: block
• Ball seats: from DN13 up to DN25
• Operating pressure: S3000 (PN210) S6000 (PN420)
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GES 2 way
• Body: block
• Ball seats: from DN13 up to DN25
• Operating pressure: S3000 (PN210) S6000 (PN420)
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 45
 GEMELS Hydraulic Edition GE
G ES

industrial valves ball valves 19.1 GES

CARBON STEEL CARBON STEEL

GE S3 DN13 1 1 1 1 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GE 2-way S3000 S6000 DN13 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
DN20 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN25 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GE S3 DN13 4 4 4 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GE 2-way S3000 S6000 DN13 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
DN20 D PEEK* E FKM*
DN25 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN6000 Psi • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

46
 GEMELS Hydraulic Edition GE

G ES
industrial valves ball valves 19.1 GES

GES SAE J518 S3000

Standard

GES SAE J518 S6000

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 47
 GEMELS Hydraulic Edition GE

G EC
industrial valves ball valves 19.1 GEC

GEC
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GEC 2 way
• Body: block
• Ball seats: from DN6 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 49
 GEMELS Hydraulic Edition GE
G EC

industrial valves ball valves 19.1 GEC

CARBON STEEL CARBON STEEL

GEC SAE8 M DN13 1 1 1 1 A B

TYPE AND VALVES DIMENSION OF PRESSURE (PSI) NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE MALE FEMALE MALE-FEMALE SEAL
MATERIAL
GEC 2-way SAE4 SAE4 SAE4 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
SAE6 SAE6 SAE6 DN20 4 1,4404* 4 1,4404* D PEEK* E FKM*
SAE8 SAE8 SAE8 DN10 G PA612* F EPDM*
SAE12 SAE12 SAE12 DN13 K GEMPTFE* L MVQ*
SAE16 SAE16 SAE16 DN20 C PTFE*
DN25

*On request: • Reduced bore • Pressure class up to PN50 Mpa • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

50
 GEMELS Hydraulic Edition GE

G EC
industrial valves ball valves 19.1 GEC

GEC MALE SAEJ1467

Standard

GEC FEMALE SAEJ1467

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 51
 GEMELS Hydraulic Edition GE
G EC

industrial valves ball valves 19.1 GEC

GEC MALE FEMALE SAEJ1467

Standard

52
 GEMELS Hydraulic Edition GB

GB
industrial valves ball valves 19.1

GB
GB1 - GB2 - GB3 - GBF
GBS -GBC

“The company reserves the right to operate dimensional changes without prior notice”. 53
54
 GEMELS Hydraulic Edition GB

GB1
industrial valves ball valves 19.1 GB1

GB 1
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: 420 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected (body -46°C)

STAINLESS STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: 420 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 55
 GEMELS Hydraulic Edition GB
GB1

industrial valves ball valves 19.1 GB1

CARBON STEEL CARBON STEEL

GB1 G11/2 DN32 L L 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GB1 2-way G 1 1/4 N 1 1/4 SAE20 DN32 L 1,0570 L 1,0570 1 1,0737 1 1,0737 A POM B NBR
G 1 1/2 N 1 1/2 SAE24 DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
G2 N2 SAE32 DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GB1 G11/2 DN32 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GB1 2-way G 1 1/4 N 1 1/4 SAE20 DN32 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1 1/2 N 1 1/2 SAE24 DN40 D PEEK* E FKM*
G2 N2 SAE32 DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN42 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service
56
 GEMELS Hydraulic Edition GB

GB1
industrial valves ball valves 19.1 GB1

GB1 DIN/ISO 228 BSP

Standard

GB1 ANSI/ASME B1.20.1 NPT

Standard

GB1 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 57
58
 GEMELS Hydraulic Edition GB

GB2
industrial valves ball valves 19.1 GB2

GB 2
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GB 2 way
• Body: round
• Ball seats: from DN32 up to DN50
• Operating pressure: 350 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GB 2 way
• Body: round
• Ball seats: from DN32 up to DN50
• Operating pressure: 350 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 59
 GEMELS Hydraulic Edition GB
GB2

industrial valves ball valves 19.1 GB2

CARBON STEEL CARBON STEEL

GB2 G11/2 DN32 2 2 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GB2 2-way G 1 1/4 N 1 1/4 SAE20 38S 35L DN32 2 1,0570 2 1,0570 1 1,0737 1 1,0737 A POM B NBR
G 1 1/2 N 1 1/2 SAE24 42L DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
G 2R N 2R SAE32 DN50 G PA612* F EPDM*
G2 N2 K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GB2 G11/2 DN32 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE DIN 2353 DIN 2353 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 HEAVY LIGHT DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SERIES SERIES SEAL
MATERIAL
GB2 2-way G 1 1/4 N 1 1/4 SAE20 38S 35L DN32 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1 1/2 N 1 1/2 SAE24 42L DN40 D PEEK* E FKM*
G 2R N 2R SAE32 DN50 G PA612* F EPDM*
G2 N2 K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN35 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

60
 GEMELS Hydraulic Edition GB

GB2
industrial valves ball valves 19.1 GB2

GB2 DIN/ISO 228 BSP

Standard

GB2 ANSI/ASME B1.20.1 NPT

Standard

GB2 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 61
 GEMELS Hydraulic Edition GB
GB2

industrial valves ball valves 19.1 GB2

GB2 DIN 2353 HEAVY SERIES

Standard

GB2 DIN 2353 LIGHT SERIES

Standard

62
 GEMELS Hydraulic Edition GB

GB2
industrial valves ball valves 19.1 GB2

section C-C
scale 1:1

GB2 DIN/ISO 228 BSP

Fixing holes DIN/ISO5211

GB2 ANSI/ASME B1.20.1 NPT

Fixing holes DIN/ISO5211

GB2 SAE J1926-1

Fixing holes DIN/ISO5211

“The company reserves the right to operate dimensional changes without prior notice”. 63
 GEMELS Hydraulic Edition GB
GB2

industrial valves ball valves 19.1 GB2

section a-a
scale 1:1.7

GB2 DIN 2353 HEAVY SERIES

Fixing holes DIN/ISO5211

GB2 DIN 2353 LIGHT SERIES

Fixing holes DIN/ISO5211

64 2017 - Edition 2
 GEMELS Hydraulic Edition GB

GB3
industrial valves ball valves 19.1 GB3

GB 3
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GB 3 way
• Body: square
• Ball seats: from DN32 up to DN50
• Operating pressure: 350 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GB 3 way
• Body: square
• Ball seats: from DN32 up to DN50
• Operating pressure: 350 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 65
 GEMELS Hydraulic Edition GB
GB3

industrial valves ball valves 19.1 GB3

CARBON STEEL CARBON STEEL

GB3 G11/2 DN40 2 2 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GB3 3-way G 1 1/4 N 1 1/4 DN32 2 1,0570 2 1,0570 1 1,0737 1 1,0737 A POM B NBR
G 1 1/2 N 1 1/2 DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
G2 N2 DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GB3 G11/2 DN40 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GB3 3-way G 1 1/4 N 1 1/4 DN32 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 1 1/2 N 1 1/2 DN40 D PEEK* E FKM*
G2 N2 DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN35 MPa • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service
 GEMELS Hydraulic Edition GB

GB3
industrial valves ball valves 19.1 GB3

GB3 DIN/ISO 228 BSP

Standard

GB3 DIN/ISO 228 BSP

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 67
 GEMELS Hydraulic Edition GB
GB3

industrial valves ball valves 19.1 GB3

GB3 DIN/ISO 228 BSP

Fixing holes DIN/ISO5211

GB3 ANSI/ASME B1.20.1 NPT

Fixing holes DIN/ISO5211

68
 GEMELS Hydraulic Edition GB

GBF
industrial valves ball valves 19.2 GBF

GB F
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: S3000 (210 bar), S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: S3000 (210 bar), S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 69
 GEMELS Hydraulic Edition GB
GBF

industrial valves ball valves 19.2 GBF

CARBON STEEL CARBON STEEL

GB F3 DN32 2 2 1 1 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE F3 F6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN32 2 1,0570 2 1,0570 1 1,0737 1 1,0737 A POM B NBR
DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GB F3 DN32 4 4 4 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE F3 F6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN32 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
DN40 D PEEK* E FKM*
DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN5000 Psi • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

70
 GEMELS Hydraulic Edition GB

GBF
industrial valves ball valves 19.2 GBF

GBF SAE J518 S3000

Standard

GBF SAE J518 S3000 UNC

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 71
 GEMELS Hydraulic Edition GB
GBF

industrial valves ball valves 19.2 GBF

GBF SAE J518 S6000

Standard

GBF SAE J518 S6000 UNC

Standard

72
 GEMELS Hydraulic Edition GB

GBS
industrial valves ball valves 19.2 GBS

GB S
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: S3000 (210 bar), S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GB 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: S3000 (210 bar), S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 73
 GEMELS Hydraulic Edition GB
GBS

industrial valves ball valves 19.2 GBS

CARBON STEEL CARBON STEEL

GB S3 DN32 2 2 1 1 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN32 2 1,0570 2 1,0570 1 1,0737 1 1,0737 A POM B NBR
DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

STAINLESS STEEL STAINLESS STEEL

GB S3 DN32 4 4 4 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN32 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
DN40 D PEEK* E FKM*
DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN5000 Psi • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service
74
 GEMELS Hydraulic Edition GB

GBS
industrial valves ball valves 19.2 GBS

GBS SAE J518 S3000

Standard

GBS SAE J518 S6000

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 75
76
 GBC
GEMELS Hydraulic Edition GB
industrial valves ball valves 19.2 GBC

GB C
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GBC 2 way
• Body: forged
• Ball seats: from DN32 up to DN50
• Operating pressure: 420 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 77
 GEMELS Hydraulic Edition GB
GBC

industrial valves ball valves 19.2 GBC

CARBON STEEL CARBON STEEL

GBC SAE32 M DN32 1 1 1 1 A B

TYPE AND VALVES DIMENSION OF PRESSURE (PSI) NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE MALE FEMALE MALE-FEMALE SEAL
MATERIAL
GBC 2-way SAE20 SAE20 SAE20 DN32 2 1,0570 2 1,0570 2 1,0570 2 1,0570 A POM B NBR
SAE24 SAE24 SAE24 DN40 4 1,4404* 4 1,4404* D PEEK* E FKM*
SAE32 SAE32 SAE32 DN50 G PA612* F EPDM*
K GEMPTFE* L MVQ*
C PTFE*

*On request: • Reduced bore • Pressure class up to PN40 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

78
 GBC
GEMELS Hydraulic Edition GB
industrial valves ball valves 19.2 GBC

GBC MALE SAEJ1467

Standard

GBC FEMALE SAEJ1467

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 79
 GEMELS Hydraulic Edition GB
GBC

industrial valves ball valves 19.2 GBC

GBC MALE FEMALE SAEJ1467

Standard

80
 GEMELS Hydraulic Edition GV

GV
industrial valves ball valves 19.1

GV
GV2 - GV3

“The company reserves the right to operate dimensional changes without prior notice”. 81
 GEMELS Hydraulic Edition GV

G V2
industrial valves ball valves 19.1 GV2

GV 2 GV2

2-WAY HIGH PRESSURE

BALL VALVES

CARBON STEEL
• Type: ball valve GV 3 way
• Body: square
• Ball seats: from DN6 up to DN32
• Operating pressure: PN 500 - S6000
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected
GVS

“The company reserves the right to operate dimensional changes without prior notice”. 83
 GEMELS Hydraulic Edition GV
G V2

industrial valves ball valves 19.1 GV2

DIN ISO 228 BSP

ANSI/ASME B1.20.1 NPT
SAE J1926-1

CARBON STEEL CARBON STEEL

GV2 G11/2 DN13 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE ISO 6162 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GV2 2-way G 1/4 N 1/4 SAE4 S6000 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 3/8 N 3/8 SAE6 DN10 D PEEK* E FKM*
G 1/2 N 1/2 SAE8 DN13 G PA612* F EPDM*
G 3/4 N 3/4 SAE12 DN20 K GEMPTFE* L MVQ*
G1 N1 SAE16 DN25 C PTFE*
G 1 1/4 R N 1 1/4 R SAE20R
G 1 1/4 N 1 1/4 SAE20

*On request: • Reduced bore • Pressure class up to PN50 Mpa • Locking device
• Special threads • Pressure class up to PN6000 Psi
For further special requests please consult our technical/commercial service

84
 GEMELS Hydraulic Edition GV

G V2
industrial valves ball valves 19.1 GV2

GV2 DIN/ISO 228 BSP

Standard

GV2 ANSI/ASME B1.20.1 NPT

Standard

GV2 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 85
 GEMELS Hydraulic Edition GV
G V2

industrial valves ball valves 19.1 GVS6

SAE 6000 ISO6162 COD62

CARBON STEEL CARBON STEEL

GV2 G11/2 DN13 1 1 1 1 A B

TYPE AND GAS DIN/ NPT ANSI/ SAE ISO 6162 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GV2 2-way G 1/4 N 1/4 SAE4 S6000 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 3/8 N 3/8 SAE6 DN10 D PEEK* E FKM*
G 1/2 N 1/2 SAE8 DN13 G PA612* F EPDM*
G 3/4 N 3/4 SAE12 DN20 K GEMPTFE* L MVQ*
G1 N1 SAE16 DN25 C PTFE*
G 1 1/4 R N 1 1/4 R SAE20R
G 1 1/4 N 1 1/4 SAE20

*On request: • Reduced bore • Pressure class up to PN50 Mpa • Locking device
• Special threads • Pressure class up to PN6000 Psi
For further special requests please consult our technical/commercial service

86
 GEMELS Hydraulic Edition GV

G V2
industrial valves ball valves 19.1 GVS6

GVS6 SAE 6000 ISO 6162 COD62

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 87
 G V3
GEMELS Hydraulic Edition GV
industrial valves ball valves 19.1 GV3

GV 3 GV3

3-WAY HIGH PRESSURE

BALL VALVES

CARBON STEEL
• Type: ball valve GV 3 way
• Body: square
• Ball seats: from DN6 up to DN32
• Operating pressure: PN 500 - S6000
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected
GVS

“The company reserves the right to operate dimensional changes without prior notice”. 89
 GEMELS Hydraulic Edition GV
G V3

industrial valves ball valves 19.1 GV3

DIN ISO 228 BSP

ANSI/ASME B1.20.1 NPT
SAE J1926-1

CARBON STEEL CARBON STEEL

GV3 G1/2 DN13 1 1 1 1 D E

TYPE AND GAS DIN/ NPT ANSI/ SAE ISO 6162 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GV3 3-way G 1/4 N 1/4 SAE4 S6000 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 3/8 N 3/8 SAE6 DN10 D PEEK* E FKM*
G 1/2 N 1/2 SAE8 DN13 K GEMPTFE* F EPDM*
G 3/4 N 3/4 SAE12 DN20 C PTFE* L MVQ*
G1 N1 SAE16 DN25
G 1 1/4 R N 1 1/4 R SAE20R
G 1 1/4 N 1 1/4 SAE20

*On request: • Reduced bore • Pressure class up to PN40 Mpa

• Special threads • Locking device
For further special requests please consult our technical/commercial service

90
 G V3
GEMELS Hydraulic Edition GV
industrial valves ball valves 19.1 GV3

GV3 DIN/ISO 228 BSP

Standard

GV3 ANSI/ASME B1.20.1 NPT

Standard

GV3 SAE J1926-1

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 91
 GEMELS Hydraulic Edition GV
G V3

industrial valves ball valves 19.1 GVS6 3V

SAE 6000 ISO6162 COD62

CARBON STEEL CARBON STEEL

GV3 G1/2 DN13 1 1 1 1 D E

TYPE AND GAS DIN/ NPT ANSI/ SAE ISO 6162 NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME J1926-1 DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GV3 3-way G 1/4 N 1/4 SAE4 S6000 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
G 3/8 N 3/8 SAE6 DN10 D PEEK* E FKM*
G 1/2 N 1/2 SAE8 DN13 K GEMPTFE* F EPDM*
G 3/4 N 3/4 SAE12 DN20 C PTFE* L MVQ*
G1 N1 SAE16 DN25
G 1 1/4 R N 1 1/4 R SAE20R
G 1 1/4 N 1 1/4 SAE20

*On request: • Reduced bore • Pressure class up to PN40 Mpa

• Special threads • Locking device
For further special requests please consult our technical/commercial service

92
 G V3
GEMELS Hydraulic Edition GV
industrial valves ball valves 19.1 GVS6 3V

GVS6 3V SAE 6000 ISO6162 COD62

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 93
 G 3 K - G 4K
GEMELS Hydraulic Edition G3K - G4K
industrial valves ball valves 19.1

G3K - G4 K
G3K - G4K

“The company reserves the right to operate dimensional changes without prior notice”. 95
 GEMELS Hydraulic Edition G3K - G4K

G3K
industrial valves ball valves 19.1 G3K

G3K
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve G3K 3 way
• Body: square
• Ball seats: from DN6 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 97
 GEMELS Hydraulic Edition G3K - G4K
G3K

industrial valves ball valves 19.1 G3K

CARBON STEEL CARBON STEEL

G3K K01 G1/4 DN6 1 1 1 1 A B

TYPE AND TYPE OF GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF WAY ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
G3K 3-way L K01 G 1/4 N 1/4 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
T K02 G 3/8 N 3/8 DN10 4 1,4404* 4 1,4404*
X K14 G 1/2 N 1/2 DN13
G 3/4 N 3/4 DN20
G1 N1 DN25
G 1 1/4 R N 1 1/4 R
G 1 1/2 R N 1 1/2 R

*On request: • Reduced bore • Pressure class up to PN35 MPa • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

98
 GEMELS Hydraulic Edition G3K - G4K

G3K
industrial valves ball valves 19.1 G3K

G3K DIN ISO 228 BSP

Standard

G3K ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 99
 GEMELS Hydraulic Edition G3K - G4K
G3K

industrial valves ball valves 19.1 G3K

Standard schemes
G3K DIN ISO G3K ANSI/ASME
228 BSP B1.20.1 NPT
Standard Standard

L scheme
G3 K01

T scheme
G3 K02

X scheme
G3 K14

100
 GEMELS Hydraulic Edition G3K - G4K

G3K
industrial valves ball valves 19.1 G3K

Special schemes on request

G3 K03 G3 K08

G3 K04 G3 K09

G3 K05 G3 K10

G3 K06 G3 K11

G3 K07 G3 K12

“The company reserves the right to operate dimensional changes without prior notice”. 101
 G 4K
GEMELS Hydraulic Edition G3K - G4K
industrial valves ball valves 19.1 G4K

G4K
4-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve G4K 4 way
• Body: square
• Ball seats: from DN6 up to DN25
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 103
 GEMELS Hydraulic Edition G3K - G4K
G 4K

industrial valves ball valves 19.1 G4K

CARBON STEEL CARBON STEEL

G4K K01 G1/4 DN6 1 1 1 1 A B

TYPE AND TYPE OF GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF WAY ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
G4K 4-way L K01 G 1/4 N 1/4 DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
T K13 G 3/8 N 3/8 DN10
X K14 G 1/2 N 1/2 DN13
G 3/4 N 3/4 DN20
G1 N1 DN25
G 1 1/4 R N 1 1/4 R
G 1 1/2 R N 1 1/2 R

*On request: • Reduced bore • Pressure class up to PN50 MPa • Locking device
• Special threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

104
 G 4K
GEMELS Hydraulic Edition G3K - G4K
industrial valves ball valves 19.1 G4K

G4K DIN ISO 228 BSP

Standard

G4K ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 105
 GEMELS Hydraulic Edition G3K - G4K
G 4K

industrial valves ball valves 19.1 G4K

Standard schemes
G4K DIN ISO 228 G4K ANSI/ASME
BSP B1.20.1 NPT
Standard Standard

L scheme
G4 K01

T scheme
G4 K13

X scheme
G4 K14

106
 G 4K
GEMELS Hydraulic Edition G3K - G4K
industrial valves ball valves 19.1 G4K

Special schemes on request

G4 K15 G4 K22

G4 K16 G4 K23

G4 K17 G4 K24

G4 K18 G4 K25

G4 K19 G4 K26

G4 K27
G4 K20

G4 K21

“The company reserves the right to operate dimensional changes without prior notice”. 107
 GEMELS Hydraulic Edition GPK

GPK
industrial valves ball valves 19.1

GP K
GPK2 - GPK3

“The company reserves the right to operate dimensional changes without prior notice”. 109
 GPK2
GEMELS Hydraulic Edition GPK
industrial valves ball valves 19.1 GPK2

GP K 2
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GPK 2 way
• Body: square
• Ball seats: from DN6 up to DN50
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 111
GPK2

GEMELS Hydraulic Edition GPK

industrial valves ball valves 19.1 GPK2

8 7 6 5 4 3 2 1

F
16 F

8
15

6
9

11
4
E E
10

D D

1 5
3

C 5 C
14
17
12
14
17
13
2

B B
TOLLERANZA FILETTI  == IMPORTANT
QUOTA IMPORTANTE GENERAL TOLERANCES
THREAD TOLERANCE MALE 6g - FEMALE 6H
 QUOTE Medium UNI EN 22768-1

CARBON STEEL CARBON STEEL

SCALA PESO REV.
RIPRODUZIONE VIETATA SALVO AUTORIZZAZIONE SCRITTA
REPRODUCTION PROHIBITED UNLESS AUTHORIZED IN WRITING SCALE WEIGTH

2,378
INDUSTRIAL VALVES
MADE IN ITALY
SMUSSI NON QUOTATI 0,5X45°- RACCORDI NON QUOTATI R0 .4mm
UNLISTED CHAMFERS 0,5X45°- UNLISTED FITTINGS R0.4mm
1 : 1.5 kg 00
TRATTAMENTO SUPERFICIALE - SURFACE TREATMENT CODICE GREZZO - RAW CODE FORMATO - SIZE
GEMELS INDUSTRIAL VALVES

GPK2 DN13 1 1 24069 - TRESCORE BALNEARIO (BG)

Via Gambirasio, 20/22 - ITALY
Tel.+39-035-940445
1
TRATTAMENTO TERMICO - HEAT TREATMENT
1 A
SOSTITUISCE IL - REPLACE A3 B
A Fax+39-035-945205
MATERIALE - MATERIAL TRATTATO A - TREATED BY DRAWN BY DATE A
http://www.gemels.it
Noris M. 04/10/2018
CODICE ARTICOLO - ITEM CODE DESCRIZIONE ARTICOLO - ITEM DESCRIPTION

TYPE AND NOMINAL BODY GP200T3_CATALOGO

ADAPTER STEM
GPK 1/2 DN13 PN400 BALL BALL SEAT ADAPTER
8
WAY OF 7
DIMENSION6 MATERIAL 5
MATERIAL 4
MATERIAL 3
MATERIAL 2
MATERIAL 1
AND STEM
VALVE SEAL
MATERIAL
GPK 2-way DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
DN10 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN13 G PA612*
DN20 K GEMPTFE*
DN25 C PTFE*
DN32
DN40
DN50

*On request: • Reduced bore • Pneumatic and electrical actuator

• Pressure class up to PN50 Mpa • Locking device
For further special requests please consult our technical/commercial service

112
 GPK2
GEMELS Hydraulic Edition GPK
industrial valves ball valves 19.1 GPK2

GPK2 DIN ISO 228 BSP

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 113
GPK2

GEMELS Hydraulic Edition GPK

industrial valves ball valves 19.1 GPK2

DRILLING PATTERN FOR DN6 TO DN10

DRILLING PATTERN FOR DN13 TO DN50

114
 GPK3
GEMELS Hydraulic Edition GPK
industrial valves ball valves 19.1 GPK3

GP K 3
3-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GPK 3 way
• Body: square
• Ball seats: from DN6 up to DN50
• Operating pressure: 500 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 115
GPK3

GEMELS Hydraulic Edition GPK

industrial valves ball valves 19.1 GPK3

8 7 6 5 4 3 2 1

16
F F
8
15

6
9

11
4

E 10 E

D D

5
1
3

14 5
C C
14 17

14 12
17
13
2

B B
TOLLERANZA FILETTI  == IMPORTANT
QUOTA IMPORTANTE GENERAL TOLERANCES
THREAD TOLERANCE MALE 6g - FEMALE 6H
 Medium UNI EN 22768-1

CARBON STEEL CARBON STEEL

QUOTE
SCALA PESO REV.
RIPRODUZIONE VIETATA SALVO AUTORIZZAZIONE SCRITTA
REPRODUCTION PROHIBITED UNLESS AUTHORIZED IN WRITING SCALE WEIGTH

2,346
INDUSTRIAL VALVES
MADE IN ITALY
SMUSSI NON QUOTATI 0,5X45°- RACCORDI NON QUOTATI R0 .4mm
UNLISTED CHAMFERS 0,5X45°- UNLISTED FITTINGS R0.4mm
1 : 1.5 kg 00
FORMATO - SIZE

GPK3 DN13 1 1 1 1 A B
TRATTAMENTO SUPERFICIALE - SURFACE TREATMENT CODICE GREZZO - RAW CODE
GEMELS INDUSTRIAL VALVES
24069 - TRESCORE BALNEARIO (BG)
Via Gambirasio, 20/22 - ITALY
Tel.+39-035-940445
TRATTAMENTO TERMICO - HEAT TREATMENT SOSTITUISCE IL - REPLACE A3
A Fax+39-035-945205
MATERIALE - MATERIAL TRATTATO A - TREATED BY DRAWN BY DATE A
http://www.gemels.it
Noris M. 04/10/2018
TYPE AND NOMINAL BODY ADAPTER STEM
CODICE ARTICOLO - ITEM CODE
BALL
DESCRIZIONE ARTICOLO - ITEM DESCRIPTION
BALL SEAT ADAPTER
GP300T3_CATALOGO GPK3 1/2 DN13
8
WAY OF 7 DIMENSION
6
MATERIAL 5
MATERIAL 4
MATERIAL 3
MATERIAL 2
MATERIAL AND
1
STEM
VALVE SEAL
MATERIAL
GPK 3-way DN6 1 1,0737 1 1,0737 1 1,0737 1 1,0737 A POM B NBR
DN10 4 1,4404* 4 1,4404* D PEEK* E FKM*
DN13 G PA612*
DN20 K GEMPTFE*
DN25 C PTFE*
DN32
DN40
DN50

*On request: • Reduced bore • Pneumatic and electrical actuator

• Pressure class up to PN50 Mpa • Locking device
For further special requests please consult our technical/commercial service

116
 GPK3
GEMELS Hydraulic Edition GPK
industrial valves ball valves 19.1 GPK3

GPK3
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 117
GPK3

GEMELS Hydraulic Edition GPK

industrial valves ball valves 19.1 GPK3

DRILLING PATTERN FOR DN6 TO DN10

DRILLING PATTERN FOR DN13 TO DN50

118
 GEMELS Hydraulic Edition GR

GR
industrial valves ball valves 19.1

GR
GRC - GRS - GHP

“The company reserves the right to operate dimensional changes without prior notice”. 119
 GRC
GEMELS Hydraulic Edition GR
industrial valves ball valves 19.2 GRC

GR C
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GRC 2 way
• Body: round
• Ball seats: from DN80 up to DN125
• Operating pressure: PN250-PN350-PN400
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GRC 2 way
• Body: round
• Ball seats: from DN80 up to DN125
• Operating pressure: PN250-PN350-PN400
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 121
 GEMELS Hydraulic Edition GR
GRC

industrial valves ball valves 19.2 GRC

CARBON STEEL CARBON STEEL

GRC 250 DN51 2 2 M 2 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE SEAL
MATERIAL
GRC 2-way PN250 DN25 2 1,0570 2 1,0570 M 1,4542 2 1,0570 A POM B NBR
PN350 DN32 4 1,4404* D PEEK* E FKM*
PN400 DN38 G PA612* F EPDM*
DN40 K GEMPTFE* L MVQ*
DN50 C PTFE*
DN51
DN56
DN63
DN65
DN80
DN100
DN125

STAINLESS STEEL STAINLESS STEEL

GRC 250 DN51 4 4 M 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE SEAL
MATERIAL
GRC 2-way PN250 DN25 4 1,4404 4 1,4404 M 1,4542 4 1,4404 A POM B NBR
PN350 DN32 D PEEK* E FKM*
PN400 DN38 G PA612* F EPDM*
DN40 K GEMPTFE* L MVQ*
DN50 C PTFE*
DN51
DN56
DN63
DN65
DN80
DN100
DN125

*On request: • Reduced bore • Pressure class up to PN40 Mpa • Locking device
• Special Threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service
 GRC
GEMELS Hydraulic Edition GR
industrial valves ball valves 19.2 GRC

section A-A
scale 1:1

GRC CETOP250 ISO6164

Standard

GRC CETOP350 ISO6164

Standard

GRC CETOP400 ISO6164

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 123
 GEMELS Hydraulic Edition GR

GRS
industrial valves ball valves 19.1 GRS

GR S
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GR 2 way
• Body: round
• Ball seats: from DN13 up to DN125
• Operating pressure: S3000 (210 bar) S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GR 2 way
• Body: round
• Ball seats: from DN13 up to DN125
• Operating pressure: S3000 (210 bar) S6000 (420 bar)
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 125
 GEMELS Hydraulic Edition GR
GRS

industrial valves ball valves 19.1 GRS

CARBON STEEL CARBON STEEL

GR S3 DN50 2 2 M 2 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN13 2 1,0570 2 1,0570 M 1,4542 2 1,0570 A POM B NBR
DN20 4 1,4404* D PEEK* E FKM*
DN25 G PA612* F EPDM*
DN32 K GEMPTFE* L MVQ*
DN40 C PTFE*
DN50
DN65
DN80
DN100
DN125

STAINLESS STEEL STAINLESS STEEL

GR S3 DN50 4 4 M 4 A B

TYPE AND VALVES DIMENSION OF NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF PRESSURE (PSI) DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE S3 S6 SEAL
MATERIAL
GB 2-way S3000 S6000 DN13 4 1,4404 4 1,4404 M 1,4542 4 1,4404 A POM B NBR
DN20 D PEEK* E FKM*
DN25 G PA612* F EPDM*
DN32 K GEMPTFE* L MVQ*
DN40 C PTFE*
DN50
DN65
DN80
DN100
DN125

*On request: • Reduced bore • Pressure class up to PN40 Mpa • Locking device
• Special Threads • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service
 GEMELS Hydraulic Edition GR

GRS
industrial valves ball valves 19.1 GRS

section B-B
scale 1:2

GRS SAE J518 S3000

Standard

GRS SAE J518 S3000 UNC

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 127
 GEMELS Hydraulic Edition GR
GRS

industrial valves ball valves 19.1 GRS

section B-B
scale 1:2

GRS SAE J518 S6000

Standard

GRS SAE J518 S6000 UNC

Standard

128
 GHP
GEMELS Hydraulic Edition GR
industrial valves ball valves 19.1 GHP

GHP
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GHP 2 way
• Body: square
• Ball seats: from DN13 up to DN100
• Operating pressure: 370 Bar
depending on valve size and seal materials selected
• Temp range: -20°C to +100°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GHP 2 way
• Body: square
• Ball seats: from DN13 up to DN100
• Operating pressure: 370 Bar
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 129
 GEMELS Hydraulic Edition GR
GHP

industrial valves ball valves 19.1 GHP

CARBON STEEL CARBON STEEL

GHP G11/2 DN13 2 2 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GHP 2-way G 1/2 N 1/2 DN13 2 1,0570 2 1,0570 4 1,4404 4 1,4404 A POM B NBR
G 3/4 N 3/4 DN20 D PEEK* E FKM*
G1 N1 DN25 G PA612* F EPDM*
G 1 1/4 R N 1 1/4 R DN32 K GEMPTFE* L MVQ*
G 1 1/2 R N 1 1/2 R DN40 C PTFE*
G2 N2 DN50
G 2 1/2 N 2 1/2 DN65 M 1,4542
G3 N3 DN80
G4 N4 DN100

STAINLESS STEEL STAINLESS STEEL

GHP G11/2 DN13 4 4 4 4 A B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY ADAPTER STEM BALL BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL AND STEM
VALVE BSP B1.20.1 SEAL
MATERIAL
GHP 2-way G 1/2 N 1/2 DN13 4 1,4404 4 1,4404 4 1,4404 4 1,4404 A POM B NBR
G 3/4 N 3/4 DN20 D PEEK* E FKM*
G1 N1 DN25 G PA612* F EPDM*
G 1 1/4 R N 1 1/4 R DN32 K GEMPTFE* L MVQ*
G 1 1/2 R N 1 1/2 R DN40 C PTFE*
G2 N2 DN50
G 2 1/2 N 2 1/2 DN65 M 1,4542
G3 N3 DN80
G4 N4 DN100

*On request: • Reduced bore • Pressure class up to PN42 MPa • Security block
• Special threads • Pneumatic and electrical actuator • Locking device
For further special requests please consult our technical/commercial service

130
 GHP
GEMELS Hydraulic Edition GR
industrial valves ball valves 19.1 GHP

section A-A
scale 1:1

GHP DIN/ISO 228 BSP

Standard

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 GEMELS Hydraulic Edition GR
GHP

industrial valves ball valves 19.1 GHP

section A-A
scale 1:1

GHP ANSI-ASME B1.20.1 NPT

Standard

132
 OT H ER
GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1

OTHER
QC - GPS - RF - BD - VU
VUBA - SJ - DDF - VBP
GEV

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QC
industrial valves valves 19.1 QC

QC
QUICK COUPLINGS

ISO 7241/A
ISO 7241/B
ISO 16028 FLAT FACE
ISO 5675

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 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 7241/A
QC

CARBON STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 7241/A G 1/4 N 1/4 MALE 6,3 1,0737 B NBR

G 3/8 N 3/8 FEMALE 10 E FKM*
G 1/2 N 1/2 12,5
G 3/4 N 3/4 20
G1 N1 25
G 1 1/4 N 1 1/4 31,5
G 1 1/2 N 1 1/2 40
G2 N2 50

STAINLESS STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO A G 1/4 N 1/4 MALE 6,3 1,4404 E FKM

G 3/8 N 3/8 FEMALE 10
G 1/2 N 1/2 12,5
G 3/4 N 3/4 20
G1 N1 25
G 1 1/4 N 1 1/4 31,5
G 1 1/2 N 1 1/2 40
G2 N2 50

PERFORMANCE
(1/4”, 3/8”, 1/2”, 3/4”, 1”) (11/4”, 11/2”, 2”)
Series (1/4”, 3/8”, 1/2”, 3/4”, 1”) (11/4”, 11/2”, 2”)
200SUS (Test Fluid: Oil-200SUS)

*On request: • Cups • Plugs

For further special requests please consult our technical/commercial service

136
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 7241/A

QUICK COUPLINGS ISO 7241/A BSP WITH POPPET (QC MALE / FEMALE)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 137
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 7241/A
QC

QUICK COUPLINGS ISO 7241/A NPT WITH POPPET (QC MALE/FEMALE)

Standard

138
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 7241/A

QUICK COUPLINGS ISO 7241/A BSP WITH POPPET (QC MALE / FEMALE)
Standard

QUICK COUPLINGS ISO 7241/A NPT WITH POPPET (QC MALE / FEMALE)
Standard

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 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 7241/B
QC

CARBON STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 7241/B G 1/8 N 1/8 MALE 5 1,0737 B NBR

G 1/4 N 1/4 FEMALE 6,3 E FKM*
G 3/8 N 3/8 10
G 1/2 N 1/2 12,5
G 3/4 N 3/4 20
G1 N1 25
G 1 1/2 N 1 1/2 40
G2 N2 50

STAINLESS STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 7241/B G 1/8 N 1/8 MALE 5 1,4404 E FKM

G 1/4 N 1/4 FEMALE 6,3
G 3/8 N 3/8 10
G 1/2 N 1/2 12,5
G 3/4 N 3/4 20
G1 N1 25
G 1 1/2 N 1 1/2 40
G2 N2 50

PERFORMANCE
(1/4”, 3/8”, 1/2”, 3/4”, 1”)
Series (1/4”, 3/8”, 1/2”, 3/4”, 1”)
200SUS (Test Fluid: Oil-200SUS

*On request: • Cups • Plugs

For further special requests please consult our technical/commercial service

140
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 7241/B

QUICK COUPLINGS ISO 7241/B BSP WITH POPPET (QC MALE / FEMALE)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 141
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 7241/B
QC

QUICK COUPLINGS ISO 7241/B NPT WITH POPPET (QC MALE/FEMALE)

Standard

142
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 7241/B

QUICK COUPLINGS ISO 7241/B BSP WITH POPPET (QC MALE / FEMALE)
Standard

QUICK COUPLINGS ISO 7241/B NPT WITH POPPET (QC MALE/FEMALE)

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 143
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 16028
QC

CARBON STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 16028 FF G 1/4 N 1/4 MALE 6,3 1,0737 B NBR

G 3/8 N 3/8 FEMALE 10 E FKM*
G 1/2 ISO10 N 1/2 ISO10 10
G 1/2 ISO12,5 N 1/2 ISO12,5 12,5
G 3/4 ISO 12,5 N 3/4 ISO 12,5 12,5
G 3/4 ISO 16 N 3/4 ISO 16 16
G 3/4 ISO 19 N 3/4 ISO 19 19
G1 N1 19
G 1 1/4 N 1 1/4 25
G 1 1/2 N 1 1/2
G2 N2

STAINLESS STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 16028 FF G 1/4 N 1/4 MALE 6,3 1,4404 E FKM

G 3/8 N 3/8 FEMALE 10
G 1/2 ISO10 N 1/2 ISO10 10
G 1/2 ISO12,5 N 1/2 ISO12,5 12,5
G 3/4 ISO 12,5 N 3/4 ISO 12,5 12,5
G 3/4 ISO 16 N 3/4 ISO 16 16
G 3/4 ISO 19 N 3/4 ISO 19 19
G1 N1 19
G 1 1/4 N 1 1/4 25

PERFORMANCE
(1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1”)
Series (1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1”)
200SUS (Test Fluid: Oil-200SUS)

*On request: • Cups • Plugs

For further special requests please consult our technical/commercial service
144
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 16028

QUICK COUPLINGS ISO 16028 FLAT FACE BSP (QC MALE / FEMALE)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 145
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 16028
QC

QUICK COUPLINGS ISO 16028 FLAT FACE NPT (QC MALE / FEMALE)
Standard

146
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC - ISO 16028

QUICK COUPLINGS ISO 16028 FLAT FACE BSP (QC MALE / FEMALE)
Standard

QUICK COUPLINGS ISO 16028 FLAT FACE NPT (QC MALE / FEMALE)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 147
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 QC - ISO 5675
QC

CARBON STEEL
QC G 1/2 1M/F DN12,5 1 B

TYPE OF BSP NPT DN/ISO BODY MATERIAL SEAL

COUPLING MATERIAL

ISO 5675 G 1/4 N 1/4 MALE 6,3 1,0737 B NBR

G 3/8 N 3/8 FEMALE 10 E FKM*
G 1/2 N 1/2 12,5
G 3/4 N 3/4 20
G1 N1 25

PERFORMANCE
(1/4”, 3/8”, 1/2”, 3/4”, 1”)
Series (1/4”, 3/8”, 1/2”, 3/4”, 1”)
200SUS (Test Fluid: Oil-200SUS

*On request: • Cups • Plugs

For further special requests please consult our technical/commercial service

148
 GEMELS Hydraulic Edition OTHER

QC
industrial valves valves 19.1 QC ISO 5675

QUICK COUPLINGS ISO 5675 BSP WITH BALL VALVE (QC MALE / FEMALE)
Standard

QUICK COUPLINGS ISO 5675 NPT WITH BALL VALVE (QC MALE / FEMALE)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 149
 GEMELS Hydraulic Edition OTHER

GPS
industrial valves valves 19.1 GPS

GP S
3 WAYS SINGLE PILOT
OPERATED CHECK
VALVES

CARBON STEEL
• Type: 3-ways single pilot operated check valves GPS
• Body: zinc-plasted steel
• Operating pressure: 350-400 Bar
• Temp range: -20°C to +100°C

“The company reserves the right to operate dimensional changes without prior notice”. 151
 GEMELS Hydraulic Edition OTHER
GPS

industrial valves valves 19.1 GPS

CARBON STEEL CARBON STEEL

GPS G 1/4 2,5 V

TYPE AND PORT SIZE CRACKING SEALS HOLE

WAY OF PRESSURE
VALVE

GPS G 1/4 2,5 NBR

G 3/8 5
G 1/2 3
G 3/4 0,5
G1 1

152 2017 - Edition 2

 GEMELS Hydraulic Edition OTHER

GPS
industrial valves valves 19.1 GPS

GPS

*On request: • 8 Bar spring

PRESSURE DROP CURVES

Oil viscosity 24 mm /sec. (3,5°E)
Temperature 50° C

3.5 3.5
3 3
GPS 1” GPS 3/8” GPS 1”
2.5 GPS 3/8” 2.5
GPS 1/2” GPS 3/4”
∆p - bar

∆p - bar

2 GPS 1/4” 2
GPS 1/2” GPS 1/4”
1.5 1.5
GPS 3/4”
1 1
0.5 AA 1 0.5 A1 A
0 10 20 30 40 50 60 70 80 90 1001 10 1201 30 140 01 02 03 04 05 06 07 08 09 01 00 1101 20 130 140
Q-l/min Q-l/min

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 GEMELS Hydraulic Edition OTHER
industrial valves valves 20.1 RF

RF
CRACKING
PRESSURE
0,50 bar

RF
FLOW CONTROL

CARBON STEEL
• Type: check valve RF
• Body: square
• Operating pressure: PN 400
• Temp range: -20°C to +100°C

“The company reserves the right to operate dimensional changes without prior notice”. 155
 GEMELS Hydraulic Edition OTHER
industrial valves valves 20.1 RF
RF

CARBON STEEL CARBON STEEL

RF G 1/2 CS

TYPE AND GAS DIN/ NPT ANSI/ MATERIAL

WAY OF ISO 228 ASME
VALVE BSP B1.20.1

RF flow G 1/4 N 1/4 CS carbon steel

control G 3/8 N 3/8
G 1/2 N 1/2
G 3/4 N 3/4
G1 N1

*On request: • Special threads • Spring closed: 1BAR - 3BAR - 5BAR

• Pressure class PN 350 - 8BAR
For further special requests please consult our technical/commercial service

156
 GEMELS Hydraulic Edition OTHER
industrial valves valves 20.1 RF

RF
RF DIN/ISO 228 BSP
Standard

RF ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 157
 GEMELS Hydraulic Edition OTHER

BD
industrial valves valves 19.2 BD

CRACKING
PRESSURE
0,50 bar

BD
FLOW CONTROL
B-DIRECTIONAL

CARBON STEEL
• Type: reduce flow B-directional
• Body: square
• Operating pressure: PN 400
• Temp range: -20°C to +100°C

“The company reserves the right to operate dimensional changes without prior notice”. 159
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.2 BD
BD

REDUCE
FLOW
BD

CARBON STEEL CARBON STEEL

BD G 1/2 CS

TYPE AND GAS DIN/ NPT ANSI/ MATERIAL

WAY OF ISO 228 ASME
VALVE BSP B1.20.1

BD flow G 1/4 N 1/4 CS carbon steel

control G 3/8 N 3/8
G 1/2 N 1/2
G 3/4 N 3/4
G1 N1

*On request: • Special Threads

• Pressure Class PN 350
For further special requests please consult our technical/commercial service

160
 GEMELS Hydraulic Edition OTHER

BD
industrial valves valves 19.2 BD

BD DIN/ISO 228 BSP

Standard

BD ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 161
 GEMELS Hydraulic Edition OTHER

VU
industrial valves valves 19.1 VU

VU
CHECK VALVES

CARBON STEEL
• Type: check valve VU
• Body: exagone
• Operating pressure: up to PN500
• Temp range: -20°C to +100°C

STAINLESS STEEL
• Type: check valve VU
• Body: exagone
• Operating pressure: up to PN500
• Temp range: -30°C to +100°C

“The company reserves the right to operate dimensional changes without prior notice”. 163
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 VU
VU

CARBON STEEL CARBON STEEL

VU G 1/2 CS

TYPE AND GAS DIN/ NPT ANSI/ SAE MATERIAL

WAY OF ISO 228 ASME J1926-1
VALVE BSP B1.20.1

VU check G 1/4 N 1/4 SAE4 CS carbon steel

valves G 3/8 N 3/8 SAE6
G 1/2 N 1/2 SAE8
G 3/4 N 3/4 SAE12
G1 N1 SAE16
G 1 1/4 N 1 1/4
G 1 1/2 N 1 1/2
G2 N2

STAINLESS STEEL STAINLES STEEL

VU G 1/2 SS

TYPE AND GAS DIN/ NPT ANSI/ SAE MATERIAL

WAY OF ISO 228 ASME J1926-1
VALVE BSP B1.20.1

VU check G 1/4 N 1/4 SAE4 SS stainless steel

valves G 3/8 N 3/8 SAE6
G 1/2 N 1/2 SAE8
G 3/4 N 3/4 SAE12
G1 N1 SAE16
G 1 1/4 N 1 1/4
G 1 1/2 N 1 1/2
G2 N2

*On request: • Special threads • Spring closed: 1BAR - 3BAR - 5BAR

• Pressure class up to PN500 - 8BAR
For further special requests please consult our technical/commercial service

164
 GEMELS Hydraulic Edition OTHER

VU
industrial valves valves 19.1 VU

VU DIN ISO 228 BSP GAS

Standard

On request trim in stainless steel

“The company reserves the right to operate dimensional changes without prior notice”. 165
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 VU
VU

VU ANSI/ASME B1.20.1 NPT

Standard

On request trim in stainless steel

VU SAE J1926-1
Standard

On request trim in stainless steel

166
 VB VU B A
GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 VB VUBA

VB VUBA
HOSE BREAK VALVE

CARBON STEEL
• Type: hose break valve VB
• Body: exagone
• Operating pressure: 300-350 Bar
• Temp range: -20°C to +100°C

VBF Female insert

VBM Male insert

“The company reserves the right to operate dimensional changes without prior notice”. 167
VB VU B A

GEMELS Hydraulic Edition OTHER

industrial valves valves 19.1 VB VUBA

CARBON STEEL
VB G 3/8 T0,5 F0,5

TYPE AND WAY GAS DIN/ISO SETTING F

OF VALVE 228 BSP (THROTTLING HOLE*)

ø min (mm) ø max (mm)

VB G 1/4 0,25 > 4,25
G 3/8 VB G 1/4 0,50 1,00
G 1/2 VB G 3/8 0,50 1,25
G 3/4 VB G 1/2 0,50 1,50
G1 VB G 3/4 0,50 2,50
VB G 1 0,50 3,00

* omit if not requested

168
 VB VU B A
GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 VB VUBA

Components
VB VALVE
Standard

VBF Female housing VBM Male housing

For actuator moved by directional control valve, the reaction flow has to be calculated multiply the nominal flow by 1.5 and by 2 for actuator moved
by solenoid operated directional control valve.It is normal to set the reaction flow 1,5 times the rate flow of the system. If not required, the setting of
“T” will be supplied at the maximum value.

Warning:
the setting values indicated in this diagram
are indicative, for any setting value of “T”,
the reaction flow can change by ±10 %
and beyond based on the features of the
equipment in which they are installed.

“The company reserves the right to operate dimensional changes without prior notice”. 169
VB VU B A

GEMELS Hydraulic Edition OTHER

industrial valves valves 19.1 VB VUBA

Applications:
Screw in the valve connecting 1 to the pressure flow and 2 to the actuator. The use together with flow control valve is recommended.

VB + VBF Assembled (Female-Female)

Standard

VB + VBM Assembled (Male-Female)

Standard

170
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 SJ

SJ
SJ
SWIVEL JOINTS

CARBON STEEL
• Type: swivel joint
• Operating pressure: 250-400 Bar
• Temp range: -20°C to +80°C

“The company reserves the right to operate dimensional changes without prior notice”. 171
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 SJ
SJ

CARBON STEEL
SJ 10 G 1/2 CS

TYPE AND WAY GAS DIN/ISO MATERIAL

OF VALVE 228 BSP

SJ swivel joint 10 line G 1/4 CS carbon steel

90 90° G 3/8
G 1/2
G 3/4
G1
G 1 1/4
G 1 1/2
G2

172
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 SJ

SJ
D

E
A
A
C

CH 1 CH 2

SJ - IN LINE FROM 1/4” TO 1/2”

Standard

A
A
C

CH 2
CH 1
B

SJ - IN LINE FROM 3/4”TO 2”

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 173
 GEMELS Hydraulic Edition OTHER
industrial valves valves 19.1 SJ
SJ

A
D

B CH

SJ - AT 90° FROM 1/4” TO 1”

Standard

CH

E A

SJ - AT 90° FROM 1 1/4” TO 2”

Standard

174
 GEMELS Hydraulic Edition OTHER

DDF
industrial valves valves 19.1 DDF

DDF
3 WAYS FLOW
DIVIDERS

CAST IRON
• Type: 3 ways flow dividers
• Operating pressure: 220-300 Bar

“The company reserves the right to operate dimensional changes without prior notice”. 175
 GEMELS Hydraulic Edition OTHER
DDF

industrial valves valves 19.1 DDF

CARBON STEEL
DDF G 1/2

TYPE AND WAY GAS DIN/ISO

OF VALVE 228 BSP

DDF 3 ways flow G 1/4

dividers G 3/8
G 1/2
G 3/4
G1

176 2017 - Edition 1

 GEMELS Hydraulic Edition OTHER

DDF
industrial valves valves 19.1 DDF

DDF - 3 WAYS FLOW DIVIDERS WITH OPEN CENTRE

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 177
 GEMELS Hydraulic Edition OTHER

VB P
industrial valves valves 19.1 VBP

VB P
CARBON STEEL
VBPSE
• Type: single pilot operated check valves
• Body: block
• Operating pressure: 350 Bar
• Temp range: -20°C to +100°C

VBPDE
• Type: double pilot operated check valves
• Body: block
• Operating pressure: 300-350 Bar
• Temp range: -20°C to +100°C

VBPDE CEXC
• Type: double pilot operated check valves
• Body: block
• Operating pressure: 300-350 Bar
• Temp range: -20°C to +100°C

“The company reserves the right to operate dimensional changes without prior notice”. 179
 GEMELS Hydraulic Edition OTHER
VB P

industrial valves valves 19.1 VBP

CARBON STEEL
VBPSE G 1/2 CS

TYPE AND WAY GAS DIN/ISO MATERIAL

OF VALVE 228 BSP

VBPSE single G 1/4 CS carbon steel

pilot operated G 3/8
check valves G 1/2
G 3/4

CARBON STEEL
VBPDE G 1/2 CS

TYPE AND WAY GAS DIN/ISO MATERIAL

OF VALVE 228 BSP

VBPDE double G 1/4 CS carbon steel

pilot operated G 3/8
check valves G 1/2
G 3/4

CARBON STEEL
VBPDE CEXC G 1/2 CS

TYPE AND WAY GAS DIN/ISO MATERIAL

OF VALVE 228 BSP

VBPDE CEXC G 1/4 CS carbon steel

double pilot G 3/8
operated check G 1/2
valves G 3/4

180
 GEMELS Hydraulic Edition OTHER

VB P
industrial valves valves 19.1 VBP

VBPSE - SINGLE PILOT OPERATED CHECK VALVES

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 181
 GEMELS Hydraulic Edition OTHER
VB P

industrial valves valves 19.1 VBP

VBPDE - DOUBLE PILOT OPERATED CHECK VALVES

Standard

VBPDE 3/8
25 20
VBPDE 1/2 L V1 C1
VBPDE 3/8L 18 VBPDE 3/0 L
VBPDE 18 C2 V2 VBPDE 18 V2 C2
20 16
C1 V1 VBPDE 1/4 L
14
VBPDE 3/8 VBPDE 1/2
15 VBPDE 1/2L 12
Δ P (BAR)
(BAR)

VBPDE 1/4L VBPDE 3/4

VBPDE 3/4 10
VBPDE 1/2
10 8

5 4

2
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120

FLOW - Q (l/min) FLOW - Q (l/min)

182
 GEMELS Hydraulic Edition OTHER

VB P
industrial valves valves 19.1 VBP

VBPDE CEXC - DOUBLE PILOT OPERATED CHECK VALVES FOR 12mm PIPE MOUNTING
DIN(2353)
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 183
 GEMELS Hydraulic Edition OTHER

G EV
industrial valves valves 19.2 GEV

GEV
SHUTTLE VALVES

CARBON STEEL
• Type: ball valve GEV 3 way
• Body: square
• Operating pressure: PN 500
• Temp range: -20°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 185
 GEMELS Hydraulic Edition OTHER
G EV

industrial valves valves 19.2 GEV

1
3 2

CARBON STEEL CARBON STEEL

GEV G 1/2 DN13 1

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL MATERIAL

WAY OF ISO 228 ASME DIMENSION
VALVE BSP B1.20.1

GEV 3-way G 1/4 N 1/4 DN6 1,0737

G 3/8 N 3/8 DN10
G 1/2 N 1/2 DN13
G 3/4 N 3/4 DN20
G1 N1 DN25

*On request: • Special threads

For further special requests please consult our technical/commercial service

186
 GEMELS Hydraulic Edition OTHER

G EV
industrial valves valves 19.2 GEV

GEV DIN/ISO 228 BSP

Standard

GEV ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 187
 OIL&G A S
GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1

OIL& G A S
GM1 - GM - GN -SBF - SBT
DBB - WAFER

“The company reserves the right to operate dimensional changes without prior notice”. 189
 GEMELS Oil & Gas Edition OIL & GAS

G M1
industrial valves ball valves 19.1 GM1

GM1
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GM1 2way
• Body: round
• Ball seats: from DN6 up to DN25
• Operating pressure: 50 Bar to 500 Bar S800 to S6000 PN
depending on valve size and seal materials selected
• Temp range: -46°C to +250°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GM1 2way
• Body: round
• Ball seats: from DN6 up to DN25
• Operating pressure: 50 Bar to 500 Bar S800 to S6000 PN
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 191
 GEMELS Oil & Gas Edition OIL & GAS
G M1

industrial valves ball valves 19.1 GM1

CARBON STEEL CARBON STEEL

GM1 G1/2 DN13 A105 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GM1 2-way G 1/4 N 1/4 DN6 A105 316L 1,4404 A POM E FKM
G 3/8 N 3/8 DN10 D PEEK* F EPDM*
G 1/2 N 1/2 DN13 C PTFE* L MVQ*
G 3/4 N 3/4 DN20
G1 N1 DN25

STAINLESS STEEL STAINLESS STEEL

GM1 G1/2 DN13 316L 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GM1 2-way G 1/4 N 1/4 DN6 316L 1,4404 316L 1,4404 A POM E FKM
G 3/8 N 3/8 DN10 D PEEK* F EPDM*
G 1/2 N 1/2 DN13 C PTFE* L MVQ*
G 3/4 N 3/4 DN20
G1 N1 DN25

*On request: • Reduced bore • Pressure class up to PN500 or 6000 Psi • Pneumatic and electrical actuator
• Special threads • Locking device
For further special requests please consult our technical/commercial service
 GEMELS Oil & Gas Edition OIL & GAS

G M1
industrial valves ball valves 19.1 GM1

GM1 DIN/ISO 228 BSP

Standard

(POM seal) GM1 DIN/ISO 228 PN (POM seal) GM1 DIN/ISO 228 S3000 (POM seal) GM1 DIN/ISO 228 S6000

(PTFE seal) GM1 DIN/ISO 228 S800 (GEMPTFE seal) GM1 DIN/ISO 228 S3000 (PEEK seal) GM1 DIN/ISO 228 S6000

“The company reserves the right to operate dimensional changes without prior notice”. 193
 GEMELS Oil & Gas Edition OIL & GAS
G M1

industrial valves ball valves 19.1 GM1

GM1 ANSI/ASME B1.20.1 NPT

Standard

(POM seal) M1 ANSI/ASME B1.20.1 NPT PN (POM seal) GM1 ANSI/ASME B1.20.1 NPT S3000 (POM seal) GM1 DIN/ISO 228 S6000

(PTFE seal) GM1 ANSI/ASME B1.20.1 NPT S800 (GEMPTFE seal) GM1 ANSI/ASME B1.20.1 NPT (PEEK seal) GM1 ANSI/ASME B1.20.1 NPT S6000
S3000

194
 GEMELS Oil & Gas Edition OIL & GAS

GM
industrial valves ball valves 19.1 GM

GM
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GM 2way
• Body: round
• Ball seats: from DN6 up to DN100
• Operating pressure: 50 Bar to 500 Bar S800 to S3000 PN
depending on valve size and seal materials selected
• Temp range: -46°C to +250°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GM 2way
• Body: round
• Ball seats: from DN6 up to DN100
• Operating pressure: 50 Bar to 500 Bar S800 to S3000 PN
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 195
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GM
GM

*On request:
• Reduced bore
• Special threads
• Pressure class up to PN500 or 3000 Psi
• Locking device
For further special requests please consult our technical/commercial service

CARBON STEEL CARBON STEEL

GM G11/2 DN13 LF2 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ SW SW PE NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME EXTRALONG DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GM 2-way G 1/4 N 1/4 SW 1/4 SWXT 1/4 PE 1/4 DN6 LF2 1,0570 316L A POM B NBR
G 3/8 N 3/8 SW 3/8 SWXT 3/8 PE 3/8 DN10 1,4404 D PEEK* E FKM*
G 1/2 N 1/2 SW 1/2 SWXT 1/2 PE 1/2 DN13 C PTFE* F EPDM*
G 3/4 N 3/4 SW 3/4 SWXT 3/4 PE 3/4 DN20 L MVQ*
G1 N1 SW 1 SWXT 1 PE 1 DN25
G 1 1/4 N 1 1/4 SW 1 1/4 SWXT 1 1/4 PE 1 1/4 DN32
G 1 1/2 N 1 1/2 SW 1 1/2 SWXT 1 1/2 PE 1 1/2 DN40
G2 N2 SW 2 SWXT 2 PE 2 DN50
G 2 1/2 N 2 1/2 SW 2 1/2 DN65
G3 N3 SW 3 DN80
G4 N4 SW 4 DN100

STAINLESS STEEL STAINLESS STEEL

GM G11/2 DN13 316L 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ SW SW PE NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME EXTRALONG DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GM 2-way G 1/4 N 1/4 SW 1/4 SWXT 1/4 PE 1/4 DN6 316L 316L A POM B NBR
G 3/8 N 3/8 SW 3/8 SWXT 3/8 PE 3/8 DN10 1,4404 1,4404 D PEEK* E FKM*
G 1/2 N 1/2 SW 1/2 SWXT 1/2 PE 1/2 DN13 C PTFE* F EPDM*
G 3/4 N 3/4 SW 3/4 SWXT 3/4 PE 3/4 DN20 L MVQ*
G1 N1 SW 1 SWXT 1 PE 1 DN25
G 1 1/4 N 1 1/4 SW 1 1/4 SWXT 1 1/4 PE 1 1/4 DN32
G 1 1/2 N 1 1/2 SW 1 1/2 SWXT 1 1/2 PE 1 1/2 DN40
G2 N2 SW 2 SWXT 2 PE 2 DN50
G 2 1/2 N 2 1/2 SW 2 1/2 DN65
G3 N3 SW 3 DN80
G4 N4 SW 4 DN100

2017 - Edition 2
 GEMELS Oil & Gas Edition OIL & GAS

GM
industrial valves ball valves 19.1 GM

GM DIN/ISO 228 BSP

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 197
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GM
GM

(POM seal) GM DIN/ISO 228 PN (POM seal) GM DIN/ISO 228 S3000

(PEEK seal) GM DIN/ISO 228 PN (PEEK seal) GM DIN/ISO 228 S3000

(PTFE seal) GM DIN/ISO 228 S800

198
 GEMELS Oil & Gas Edition OIL & GAS

GM
industrial valves ball valves 19.1 GM

GM ANSI/ASME B1.20.1 NPT

Standard

“The company reserves the right to operate dimensional changes without prior notice”. 199
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GM
GM

(POM seal) GM ANSI/ASME B1.20.1 NPT PN (POM seal) GM ANSI/ASME B1.20.1 NPT S3000

(PEEK seal) GM ANSI/ASME B1.20.1 NPT PN (PEEK seal) GM ANSI/ASME B1.20.1 NPT S3000

(PTFE seal) GM ANSI/ASME B1.20.1 NPT S800

200
 GEMELS Oil & Gas Edition OIL & GAS

GM
industrial valves ball valves 19.1 GM

GM SW
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 201
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GM
GM

(POM seal) GM SW PN (POM seal) GM SW S3000

(PEEK seal) GM SW PN (PEEK seal) GM SW S3000

(PTFE seal) GM SW S800

202
 GEMELS Oil & Gas Edition OIL & GAS

GM
industrial valves ball valves 19.1 GM

GM SW EXTRALONG
Standard

(POM seal) GM SW EXTRALONG PN (POM seal) M SW EXTRALONG S3000 (PTFE seal) GM SW EXTRALONG S800

(PEEK seal) GM SW EXTRALONG PN (PEEK seal) GM SW EXTRALONG S3000

“The company reserves the right to operate dimensional changes without prior notice”. 203
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GM
GM

GM PE
Standard

(POM seal) GM PE PN (POM seal) GM PE S3000 (PTFE seal) GM PE S800

(PEEK seal) GM PE PN (PEEK seal) GM PE S3000

 GEMELS Oil & Gas Edition OIL & GAS

GN
industrial valves ball valves 19.1 GN

GN
2-WAY HIGH PRESSURE
BALL VALVES

CARBON STEEL
• Type: ball valve GN 2way
• Body: round
• Ball seats: from DN6 up to DN50
• Operating pressure: 350 Bar to 500 Bar S6000PN
depending on valve size and seal materials selected
• Temp range: -46°C to +250°C
depending on seal material selected

STAINLESS STEEL
• Type: ball valve GN 2way
• Body: round
• Ball seats: from DN6 up to DN50
• Operating pressure: 350 Bar to 500 Bar S6000PN
depending on valve size and seal materials selected
• Temp range: -30°C to +100°C
depending on seal material selected

“The company reserves the right to operate dimensional changes without prior notice”. 205
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GN
GN

*On request:
• Reduced bore
• Special threads
• Pressure class up to PN500 or 6000 Psi Locking device
• Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

CARBON STEEL CARBON STEEL

GN G11/2 DN13 LF2 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ SW SW PE NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME EXTRALONG DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GN 2-way G 1/4 N 1/4 SW 1/4 SWXT 1/4 PE 1/4 DN6 LF2 1,0570 316L A POM B NBR
G 3/8 N 3/8 SW 3/8 SWXT 3/8 PE 3/8 DN10 1,4404 D PEEK* E FKM*
G 1/2 N 1/2 SW 1/2 SWXT 1/2 PE 1/2 DN13 F EPDM*
G 3/4 N 3/4 SW 3/4 SWXT 3/4 PE 3/4 DN20 L MVQ*
G1 N1 SW 1 SWXT 1 PE 1 DN25
G 1 1/4 N 1 1/4 SW 1 1/4 SWXT 1 1/4 PE 1 1/4 DN32
G 1 1/2 N 1 1/2 SW 1 1/2 SWXT 1 1/2 PE 1 1/2 DN40
G2 N2 SW 2 SWXT 2 PE 2 DN50

STAINLESS STEEL STAINLESS STEEL

GN G11/2 DN13 316L 316L POM B

TYPE AND GAS DIN/ NPT ANSI/ SW SW PE NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF ISO 228 ASME EXTRALONG DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE BSP B1.20.1 MATERIAL MATERIAL SEAL
MATERIAL
GN 2-way G 1/4 N 1/4 SW 1/4 SWXT 1/4 PE 1/4 DN6 316L 316L A POM B NBR
G 3/8 N 3/8 SW 3/8 SWXT 3/8 PE 3/8 DN10 1,4404 1,4404 D PEEK* E FKM*
G 1/2 N 1/2 SW 1/2 SWXT 1/2 PE 1/2 DN13 F EPDM*
G 3/4 N 3/4 SW 3/4 SWXT 3/4 PE 3/4 DN20 L MVQ*
G1 N1 SW 1 SWXT 1 PE 1 DN25
G 1 1/4 N 1 1/4 SW 1 1/4 SWXT 1 1/4 PE 1 1/4 DN32
G 1 1/2 N 1 1/2 SW 1 1/2 SWXT 1 1/2 PE 1 1/2 DN40
G2 N2 SW 2 SWXT 2 PE 2 DN50
 GEMELS Oil & Gas Edition OIL & GAS

GN
industrial valves ball valves 19.1 GN

section B-B
scale 1:1

GN DIN/ISO 228 BSP

Standard

(POM seal) GN DIN/ISO 228 PN (POM seal) GN DIN/ISO 228 S6000

(PEEK seal) GN DIN/ISO 228 PN (PEEK seal) GN DIN/ISO 228 S6000

“The company reserves the right to operate dimensional changes without prior notice”. 207
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GN
GN

section B-B
scale 1:1

GN ANSI/ASME B1.20.1 NPT

Standard

(POM seal) GN ANSI/ASME B1.20.1 NPT PN (POM seal) GN ANSI/ASME B1.20.1 NPT S6000

(PEEK seal) GN ANSI/ASME B1.20.1 NPT PN (PEEK seal) GN ANSI/ASME B1.20.1 NPT S6000

208
 GEMELS Oil & Gas Edition OIL & GAS

GN
industrial valves ball valves 19.1 GN

section B-B
scale 1:1

GN SW
Standard

(POM seal) GN SW PN (POM seal) GN SW S6000

(PEEK seal) GN SW PN (PEEK seal) GN SW S6000

“The company reserves the right to operate dimensional changes without prior notice”. 209
 GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.1 GN
GN

section A-A
scale 1:1.1

GN SW EXTRALONG
Standard

(POM seal) GN SW EXTRALONG PN (POM seal) GN SW EXTRALONG S6000

(PEEK seal) GN SW EXTRALONG PN (PEEK seal) GN SW EXTRALONG S6000

210
 GEMELS Oil & Gas Edition OIL & GAS

GN
industrial valves ball valves 19.1 GN

section A-A
scale 1:1.2

GN PE
Standard

(POM seal) GN PE PN (POM seal) GN PE S6000

(PEEK seal) GN PE PN (PEEK seal) GN PE S6000

“The company reserves the right to operate dimensional changes without prior notice”. 211
 GEMELS Oil & Gas Edition OIL & GAS

SB F
industrial valves ball valves 19.2 SBF

SB F
SPLIT BODY FLOATING

CARBON STEEL
• Type: ball valve SBF ANSI B16.5
• Body: round
• Ball seats: from DN13 up to DN150
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

STAINLESS STEEL
• Type: ball valve SBF ANSI B16.5
• Body: round
• Ball seats: from DN13 up to DN150
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

“The company reserves the right to operate dimensional changes without prior notice”. 213
 GEMELS Oil & Gas Edition OIL & GAS
SB F

industrial valves ball valves 19.2

19.1 SBF

*On request:

• Reduced bore
• Pressure class ANSI 150-300-600 900-1500-2500
• Pneumatic and electrical actuator
• Locking device
For further special requests please consult our technical/commercial service

CARBON STEEL CARBON STEEL

SBF ANSI600 2” DN50 FB A105 F316 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
SBF Split ANSI2500 from 1/2 up from DN13 FB A105 A105 RPTFE NBR RF
body ANSI1500 to 6 up to full bore LF2 LF2 PEEK FKM RTJ
floating ANSI900 DN150 RB F316 NYLON EPDM BW
bolted body ANSI600 reduce bore F51 DEVLON MVQ FF
ANSI300 F304 MET-TO-MET
ANSI150

STAINLESS STEEL STAINLESS STEEL

SBF ANSI600 2” DN50 FB F316 F51 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
SBF Split ANSI2500 from 1/2 up from DN13 FB F316 A105 RPTFE NBR RF
body ANSI1500 to 6 up to full bore F316 PEEK FKM RTJ
floating ANSI900 DN150 RB F51 NYLON EPDM BW
bolted body ANSI600 reduce bore F304 DEVLON MVQ FF
ANSI300 MET-TO-MET
ANSI150
 GEMELS Oil & Gas Edition OIL & GAS

SB F
industrial valves ball valves 19.2 SBF

section A-A
scale 1:2.5

SPLIT BODY

“The company reserves the right to operate dimensional changes without prior notice”. 215
 GEMELS Oil & Gas Edition OIL & GAS
SB F

industrial valves ball valves 19.2 SBF150

SBF 150 FB
Standard

SBF 150 RB
Standard

216
 GEMELS Oil & Gas Edition OIL & GAS

SB F
industrial valves ball valves 19.2 SBF300

section A-A
scale 1:2.5

SBF 300 FB
Standard

SBF 300 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 217
 GEMELS Oil & Gas Edition OIL & GAS
SB F

industrial valves ball valves 19.2 SBF600

SBF 600 FB
Standard

SBF 600 RB
Standard

218
 GEMELS Oil & Gas Edition OIL & GAS

SB F
industrial valves ball valves 19.2 SBF900

section A-A
scale 1:2.5

SBF 900 FB
Standard

SBF 900 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 219
 GEMELS Oil & Gas Edition OIL & GAS
SB F

industrial valves ball valves 19.2 SBF1500

SBF 1500 FB
Standard

SBF 1500 RB
Standard

220
 GEMELS Oil & Gas Edition OIL & GAS

SB F
industrial valves ball valves 19.2 SBF2500

section A-A
scale 1:2.5

SBF 2500 FB
Standard

SBF 2500 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 221
222
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SB T
SPLIT BODY TRUNNION

CARBON STEEL
• Type: ball valve SBT ANSI B16.5
• Body: forging
• Ball seats: from DN20 up to DN876
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

STAINLESS STEEL
• Type: ball valve SBT ANSI B16.5
• Body: forging
• Ball seats: from DN20 up to DN876
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

“The company reserves the right to operate dimensional changes without prior notice”. 223
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT

CARBON STEEL CARBON STEEL

SBT ANSI600 3/4” DN50 FB A105 F316 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
SBT Split ANSI2500 from 3/4” from DN13 FB A105 F316 RPTFE NBR RF
body ANSI1500 up to 36” up to full bore LF2 F51 PEEK FKM RTJ
trunnion ANSI900 DN589 RB F304 NYLON EPDM BW
bolted body ANSI600 reduce bore DEVLON MVQ FF
ANSI300 MET-TO-MET
ANSI150

*On request: • Reduced bore • Gear • Locking device

• Lever • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

224
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT

STAINLESS STEEL STAINLESS STEEL

SBT ANSI600 3/4” DN50 FB F316 F51 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
SBT Split ANSI2500 from 3/4” from DN13 FB 316 F316 RPTFE NBR RF
body ANSI1500 up to 36” up to full bore F51 PEEK FKM RTJ
trunnion ANSI900 DN589 RB F304 NYLON EPDM BW
bolted body ANSI600 reduce bore DEVLON MVQ FF
ANSI300 MET-TO-MET
ANSI150

*On request: • Reduced bore • Gear • Locking device

• Lever • Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service

“The company reserves the right to operate dimensional changes without prior notice”. 225
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT150

SBT 150 FB
Standard

SBT 150 RB
Standard

226
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT150

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 150 FB
Standard

SBT 150 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 227
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT300

SBT 300 FB
Standard

SBT 300 FB
Standard

228
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT300

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 300 FB
Standard

SBT 300 FB
Standard

* according to MSS SP44

“The company reserves the right to operate dimensional changes without prior notice”. 229
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT600

SBT 600 FB
Standard

SBT 600 RB
Standard

230
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT600

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 600 FB
Standard

SBT 600 RB
Standard

* according to MSS SP44

“The company reserves the right to operate dimensional changes without prior notice”. 231
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT900

SBT 900 FB
Standard

SBT 900 RB
Standard

232
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT900

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 900 FB
Standard

SBT 900 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 233
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT1500

SBT 1500 FB
Standard

SBT 1500 RB
Standard

234
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT1500

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 1500 FB
Standard

SBT 1500 RB
Standard

“The company reserves the right to operate dimensional changes without prior notice”. 235
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT2500

SBT 2500 FB
Standard

SBT 2500 RB
Standard

236
 GEMELS Oil & Gas Edition OIL & GAS

SB T
industrial valves ball valves 19.1 SBT2500

ALSO AVAILABLE
IN FULLY WELDED
VERSION

SBT 2500 FB
Standard

SBT 2500 FB
Standard

* according to MSS SP44

“The company reserves the right to operate dimensional changes without prior notice”. 237
 GEMELS Oil & Gas Edition OIL & GAS
SB T

industrial valves ball valves 19.1 SBT

SPLIT BODY FULL AND REDUCED BORE

238
 GEMELS Oil & Gas Edition OIL & GAS

DB B
industrial valves ball valves 19.1 DBB

DBB
DOUBLE BLOCK
AND BLEED

CARBON STEEL
• Type: DBB ANSI B16.5
• Body: round
• Ball seats: from DN13 up to DN240
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

STAINLESS STEEL
• Type: ball valve DBB ANSI B16.5
• Body: round
• Ball seats: from DN13 up to DN240
• Operating pressure: 20 Bar - 50 Bar - 100 Bar 150 Bar - 250
Bar - 420 Bar

“The company reserves the right to operate dimensional changes without prior notice”. 239
 GEMELS Oil & Gas Edition OIL & GAS
DB B

industrial valves ball valves 19.1 DBB

Block valves

Bleed valve

To relief system or safe disposal

CARBON STEEL CARBON STEEL

DBB ANSI600 2” DN50 FB LF2 F316 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
BDD Double ANSI2500 from 1/2 up from DN13 FB full bore LF2 F316 RPTFE NBR RF
block and ANSI1500 to 10 up to RB reduce bore PEEK* FKM* RTJ
bleed ANSI900 DN254 NYLON* EPDM* BW
ANSI600 DEVLON* MVQ* FF
ANSI300 MET-TO-MET*
ANSI150

240
 GEMELS Oil & Gas Edition OIL & GAS

DB B
industrial valves ball valves 19.1 DBB

Block valves

Bleed valve

To relief system or safe disposal

STAINLESS STEEL STAINLESS STEEL

DBB ANSI600 2” DN50 FB F316 F316 RPTFE NBR RF

TYPE AND VALVES INCH NOMINAL BORE BODY STEM BALL SEAT ADAPTER FLANGED
WAY OF DIMENSION OF DIMENSION MATERIAL MATERIAL MATERIAL AND STEM
VALVE PRESSURE (LBS) SEAL
MATERIAL
BDD Double ANSI2500 from 1/2 up from DN13 FB full bore F316 F316 RPTFE NBR RF
block and ANSI1500 to 10 up to RB reduce bore PEEK FKM RTJ
bleed ANSI900 DN254 NYLON EPDM BW
ANSI600 DEVLON MVQ FF
ANSI300 MET-TO-MET
ANSI150

“The company reserves the right to operate dimensional changes without prior notice”. 241
 GEMELS Oil & Gas Edition OIL & GAS
DB B

industrial valves ball valves 19.1 DBB

DBB 150 FB

DBB 150 RB

242
 GEMELS Oil & Gas Edition OIL & GAS

DB B
industrial valves ball valves 19.1 DBB

DBB 300 FB

DBB 300 RB

“The company reserves the right to operate dimensional changes without prior notice”. 243
 GEMELS Oil & Gas Edition OIL & GAS
DB B

industrial valves ball valves 19.1 DBB

DBB 600 FB

DBB 600 RB

244
 GEMELS Oil & Gas Edition OIL & GAS

DB B
industrial valves ball valves 19.1 DBB

DBB 900 FB

DBB 900 RB

“The company reserves the right to operate dimensional changes without prior notice”. 245
 GEMELS Oil & Gas Edition OIL & GAS
DB B

industrial valves ball valves 19.1 DBB

DBB 1500 FB

DBB 1500 RB

246
 GEMELS Oil & Gas Edition OIL & GAS

DB B
industrial valves ball valves 19.1 DBB

DBB 2500 FB

DBB 2500 RB

“The company reserves the right to operate dimensional changes without prior notice”. 247
 SB F - W
GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.2 SBF-W

SB F-W
WAFER TYPE
BALL VALVES

CARBON STEEL
• Type: ball valve SBF-W 2way
• Body: round
• Ball seats: from DN13 up to DN150
• Operating pressure: A150 to 600

STAINLESS STEEL
• Type: ball valve SBF-W 2way
• Body: round
• Ball seats: from DN13 up to DN150
• Operating pressure: A150 to 600

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SB F - W

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industrial valves ball valves 19.2 SBF-W

CARBON STEEL CARBON STEEL

SBF-W A150 DN13 LF2 316L PTFE E

TYPE AND ASME B16.5 NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE MATERIAL MATERIAL SEAL
MATERIAL
SBF-W ANSI150 from DN13 LF2 1,0570 316L 1,4404 C RPTFE E FKM
2-way ANSI300 up to A POM* B NBR*
ANSI600 DN150 D PEEK* F EPDM*
L MVQ*

STAINLESS STEEL STAINLESS STEEL

SBF-W A150 DN13 316L 316L PTFE E

TYPE AND ASME B16.5 NOMINAL BODY AND STEM BALL SEAT ADAPTER
WAY OF DIMENSION ADAPTER AND BALL MATERIAL AND STEM
VALVE MATERIAL MATERIAL SEAL
MATERIAL
SBF-W ANSI150 from DN13 316L 1,4404 316L 1,4404 C RPTFE E FKM
2-way ANSI300 up to A POM* B NBR*
ANSI600 DN150 D PEEK* F EPDM*
L MVQ*

*On request: • Reduced bore • Locking device

• Pneumatic and electrical actuator
For further special requests please consult our technical/commercial service
 SB F - W
GEMELS Oil & Gas Edition OIL & GAS
industrial valves ball valves 19.2 SBF-W

SBF-W FB
Standard

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industrial valves ball valves 19.1

K ITS
LOCKING - HANDLES
FLANGE - LIMIT SWITCH
ACTUATOR - SEALS KIT

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industrial valves ball valves 19.2 LOCKING DEVICE

LOCKING
DEV IC E
LKB FOR GM - GN
LKF FOR GE - GB - GHP - GPK
LKR FOR GR
SECURITY BLOCK FOR GE - GB - GHP -
GPK (except DN6) - G3/4K

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industrial valves ball valves 19.2 LOCKING DEVICE

Padlock not included

LKB FOR GM - GN

Padlock not included

LKF FOR GE - GB - GHP - GPK

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industrial valves ball valves 19.2 LOCKING DEVICE

LKR FOR GR

SECURITY BLOCK FOR GE - GB - GHP - GPK (except DN6) - G3/4K

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 H A N DLES
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industrial valves ball valves 19.1 HANDLES

H AND LES
BENT HANDLES
BUTTERFLY HANDLES
CUT BENT HANDLES
CUT STRAIGHT HANDLES
PIPE HANDLES
SHORT HANDLES
STRAIGHT HANDLES

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industrial valves ball valves 19.1 HANDLES

BENT HANDLES

BUTTERFLY HANDLES

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CUT BENT HANDLES

CUT STRAIGHT HANDLES

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PIPE HANDLES

SHORT HANDLES

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STRAIGHT HANDLES

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 F LA N G E
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industrial valves ball valves 19.1 FLANGE

FLAN GE
COUPLE SPLIT FLANGE
UN CUT SPLIT FLANGE

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industrial valves ball valves 19.1 FLANGE

COUPLE SPLIT FLANGE S3000/CODE 61 WITHOUT SCREW

COUPLE SPLIT FLANGE S3000/CODE 61 WITHOUT SCREW

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industrial valves ball valves 19.1 FLANGE

UNCUT SPLIT FLANGE S3000/CODE61 WITHOUT SCREW

UNCUT SPLIT FLANGE S6000/CODE62 WITHOUT SCREW

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 AC TUATOR S
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industrial valves ball valves 19.2 ACTUATORS & LIMIT SWITCH

ACTU A TOR S &

LIMIT S W ITC H
INSTALLATION, OPERATION AND
MAINTENANCE TECHNICAL DETAILS
Quarter-Turn Rack & Pinion

ACTUATORS
Pneumatic/Electric actuators

LIMIT SWITCH
Actuated/Manual valves

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Introduction

STANDARDS

Gemels actuators are designed and in

compliance with the following standards:
ISO5211: Orientation of actuator to
valvemounting flange (i.e.F05,F07....)
VDI/VDE 3845: Namur mounting for
accessories such as switchboxes, solenoid
valves and positioners.
ATEX: ATEX Directive (94/9/CE).
PED: Pressure Equipment Directive (97/23/
CE).

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ACTUATOR OPERATION

Technical data
GDA = DoubleActing GSR = SpringReturn
DA Port ‘A’ = Air To Open (Anti-Clockwise) SR Port ‘A’ = Air To Oper (Anti-Clockwise compressing Springs)
DA Port ‘B’ = Air To Close (Clockwise) SR Port ‘B’ = Spring To Close (Clockwise)
Fail Safe Open = Rotate Pistons 180° About Own Axis
Drive Medium = Air (Dry or Lubricated); Non Corrosive Gas; Light
Hydraulic Oil
Temperature = Buna Nitrile ‘O’ Seals -40 to +100°C or -40 to +212°F
Viton ‘O’ Seals -25 to +250°C or -13 to +482°F

Maximum Operating Time Per Second (5.5 barg / 80 psig)

Air Consumption per Stroke

Overall Actuator Weight

Minimum Recommended Solenoid Valve Cv

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DOUBLE ACTING
Opening Stroke:
• Looking at the front of the Actuator, PORT ‘A’ is on the left and PORT ‘B’ is on the
right.
• To open the Actuator, connect the air supply to PORT ‘A’ to fill the central chamber of
the Actuator.
• The two opposing Pistons will open and rotate the driveshaft in a counter-clockwise
direction.
• When the pistons reach the end of their travel, the actuator driveshaft will be in the
open position.

Closing Stroke:
• Looking at the front of the Actuator, PORT ‘A’ is on the left and PORT ‘B’ is on the
right.
• To close the Actuator, connect the air supply to PORT ‘B’ to fill the outer chambers of
the Actuator
• The two opposing Pistons will close and rotate the actuator driveshaft in a clockwise
direction.
• When the pistons reach the end of their travel, the actuator driveshaft will be in the
closed position.

TORQUE VALUE GEMELS ACTUATORS

Torque Diagram Double Acting Actuator

With reference to the above diagram, is possible to note that the
torque of a double acting actuator remain constant throught-out the
complete action.

NEWTON METRE

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SPRING RETURN
Opening Stroke:
• Looking at the front of the Actuator, PORT ‘A’ is on the left and PORT ‘B’ is on the right.
• To open the Actuator, connect the air supply to PORT ‘A’ to fill the central chamber of the
Actuator.
• The two opposing Pistons will open, compressing the springs in the outer chambers and
rotate the driveshaft in a counter-clockwise direction.
• When the pistons reach the end of their travel, the springs will be fully compressed and
the actuator driveshaft will be in the open position.

Closing Stroke:
• Looking at the front of the Actuator, PORT ‘A’ is on the left and PORT ‘B’ is on the right.
• To close the Actuator, disconnect the air supply from PORT ‘A’. This will allow the
compressed springs to push the pistons back to their starting position.
• As the springs decompress the two opposing Pistons will close and rotate the actuator
driveshaft in a clockwise direction.
• When the pistons reach the end of their travel,
the actuator driveshaft will be in the closed position.

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TORQUE VALUE GEMELS ACTUATORS

Torque Diagram Spring Return actuator

With reference to the above diagram the torque of a Spring Return
actuator is not constant but decreasing. This is due to the action of
the springs.

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SOLENOID VALVE MOUNTING: NAMUR TYPE

Please ensure you read the IOM manual that is supplied with the solenoid valve in order to ensure correct function. This section is a guide to the
function of a solenoid valve in conjunction with a pneumatic quarter turn actuator. The solenoid valves mentioned here are “namur mounted” with
a modular “5/2 way / 3/2 way” (meaning either mode is possible with the same valve).

Certain facts need to be taken into consideration when mounting a namur solenoid valve to a quarter turn pneumatic actuator:
• Port “2” and “4” are always on the namur interface of the solenoid valve
• Port “2” and “4” are always connected to the namur interface of the quarter turn pneumatic actuator
• Port “1” is where instrument air is always connected to the solenoid valve
• Port “1” is always referred to as the air inlet or pressure port on a solenoid valve

The above diagrams show a double acting actuator with 5/2 way solenoid valve (10.1) and a spring return actuator with a 5/2 way valve set up to
function as a 3/2 way valve (10.2). Both valves are shown in the de-energised state (coil inactive, no electrical cur- rent). In both cases the solenoid
valves port “2” is connected to the actuators port “A” through which air will vent out of port “3”. When connecting a namur solenoid valve, the
pneumatic diagram will determine how to connect the ports. Only solenoid valve ports “2” and ‘4’ can be connected to the actuator. Whichever of the
two ports shows a vertical arrow pointing away from it, is the port that needs to be connected to the actuators central chamber, in this case port “A”.

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OPERATION WITH SOLENOID VALVES: DOUBLE ACTING

Please ensure you read the IOM manual that is supplied with the solenoid valve in order to ensure correct function. This section is a guide to the
function of a solenoid valve in conjunction with a pneumatic quarter turn actuator. The solenoid valves mentioned here are “namur mounted” with
a modular “5/2 way / 3/2 way” (meaning either mode is possible with the same valve).

Solenoid Coil Energised:

• This allows air to flow from solenoid inlet port “1” to solenoid port “2” which is
connected to actuator port “A”
• As the air enters the center chamber of the actuator, the pistons start to move
towards the open position (as indicated by the large red arrows).
• Atmospheric air from the outer chambers will vent out of actuator port “B”, which is
connected to solenoid port “4” and the exhausts via solenoid port “5”.
• Solenoid port “3” is not used.

Solenoid Coil De-Energised:

• This allows air to flow from solenoid inlet port “1” to solenoid port “4” which is
connected to actuator port “B”
• As the air enters the outer chambers of the actuator, the pistons start to move
towards the closed position (as indicated by the large red arrows).
• Atmospheric air from the inner chamber will vent out of actuator port “A”, which is
connected to solenoid port “2” and the exhausts via solenoid
port “3”.
• Solenoid port “5” is not used.

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OPERATION WITH SOLENOID VALVES: SPRING RETURN

Please ensure you read the IOM manual that is supplied with the solenoid valve in order to ensure correct function. This section is a guide to the
func- tion of a solenoid valve in conjunction with a pneumatic quarter turn actua- tor. The solenoid valves mentioned here are “namur mounted”
with a modular “5/2 way / 3/2 way” (meaning either mode is possible with the same valve).

Solenoid Coil Energised:

• This allows air to flow from solenoid inlet port “1” to solenoid port “2” which is connected
to actuator port ‘A’
• As the air enters the center chamber of the actuator, the pistons start to move towards
the open position and compressing the springs in the outer chambers (as indicated by the
large red arrows).
• Atmospheric air from the outer chambers will vent out of actuator port “B”, which is
connected to solenoid port “4” and then exhausts via solenoid port “3”.
• Solenoid port “5” is not used.

Solenoid Coil De-Energised:

• This closes solenoid port “1” and stops inlet air from flowing.
• The springs in the outer chambers will move the pistons back to the
closed position (as indicated by the large red arrows).
• Residual air from the inner chamber will vent out of actuator port “A”,
which is connected to solenoid port “2” and the exhausts via solenoid
port “3”.
• Solenoid port “5” is not used.
• Solenoid port “2” and port “4” are also connected in a loop so no dirty
air may enter the actuator (this is available only on some solenoid valves).

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MOUNTING VARIATIONS

Below are the two common variations to mounting a 90 degree or 180 degree actuator to a valve.
Mounting actuators in these varying positions is due to space constraints in the global assembly or simply due to consistency with prior assemblies
already in existence. Please note how the indicator puck always correctly shows the position of the valve disc and hence showing the flowpath of
the medium running through the pipe.

13.1 in-line, closed position

Mounted in-line or parallel to the pipe, the actuator and valve are in the standard
closed position

13.2 in-line, open position

Mounted in-line or parallel to the pipe, the actuator and valve are in the standard open
position

13.3 crossmount, closed position

Mounted crossmount or offset to the pipe, the actuator and valve are in the standard
closed position

13.4 crossmount, open position

Mounted crossmount or offset to the pipe, the actuator and valve are in the standard
open position

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TORQUES (Nm) ACTUATOR GEMELS SEMPLY EFFECT

Standard actuator.

NOTE:
For a continuous improvement, Gemels reserves the right to operate changes without prior notice.
For the values highlighted, or are missing, or with a minus sign (-), it is reported that with the number of standard springs, at 3 bar,
the actuator is not able to to overcome the force of the internal springs, therefore the actuator can not to perform one complete rotation. Therefore
with air supply of 3 Bar, it will be necessary evaluate the reduction of the number of springs or buy a bigger model.

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TORQUES (Nm) ACTUATOR GEMELS SEMPLY EFFECT

Standard actuator.

NOTE:
For a continuous improvement, Gemels reserves the right to operate changes without prior notice.
For the values highlighted, or are missing, or with a minus sign (-), it is reported that with the number of standard springs, at 3 bar,
the actuator is not able to to overcome the force of the internal springs, therefore the actuator can not to perform one complete rotation. Therefore
with air supply of 3 Bar, it will be necessary evaluate the reduction of the number of springs or buy a bigger model.

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TORQUES (Nm) ACTUATOR GEMELS SEMPLY EFFECT

Standard actuator.

NOTE:
For a continuous improvement, Gemels reserves the right to operate changes without prior notice.
For the values highlighted, or are missing, or with a minus sign (-), it is reported that with the number of standard springs, at 3 bar,
the actuator is not able to to overcome the force of the internal springs, therefore the actuator can not to perform one complete rotation. Therefore
with air supply of 3 Bar, it will be necessary evaluate the reduction of the number of springs or buy a bigger model.

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TORQUES (Nm) ACTUATOR GEMELS SEMPLY EFFECT

WARNING:
NEVER DISASSEMBLE A PRESSURISED UNIT!
Always isolate the actuator pneumatically or hydraulically and electrically.
Always remove all accessories and mounting hardware prior to maintenance.

Other Information
Actuator Lubricant: BERULUB FR16
Spring Lubrications: VALVOLINE L-EP2

282 insure you wear the correct safety equipment as stipulated by your local organisation and applicable laws.
Always
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industrial valves ball valves 19.2 ELECTRIC ACTUATOR

J4C ELECTRIC ACTUATOR

Technical data Options
• Housing: Anticorrosive polyamide (lid & body) • J4C S20/S85 DPS 2015 digital positioner: 4-20mA, 0-20mA, 0-10V or
• Main external shaft: Anticorrosive polyamide 1-10V.
• External screws: stainless steel • J4C S20/S85 BSR 2015 emergency fail safe kit system by battery
• Gears: steel and polyamide • Digital potentiometer: 1K, 5K or 10K.
• Visual position indicator: Polyamide • 3 position actuator: 0o-45o-90o or 0o-90o-180° (only for J3C-S35)
• Dome: Polycarbonate
• Adjustable internal cams: Polyamide
• Electric motor: 24VDS Brushless motor
• Insulation: Class B

VALVE WITH ELECTRICAL ACTUATORS

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industrial valves ball valves 19.4 PNEUMATIC ACTUATOR

ACTUATORS DA
Basic Operating Details
• Port “A” Air to open (anti clockwise)
• Port “B” Air to close (clockwise)
• Air supply: 6 bar; maximum 7 bar
• Drive Medium = Air (Dry or lubricated); not corrosive Gas; light
hydraulic oil
• Temperature= Buna nitrile o’seals -40° to 80°C or -40 to 176° F
• Standard indicator position

DA ACTUATORS (double acting)

DA ACTUATORS (double acting)

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industrial valves ball valves 19.4 PNEUMATIC ACTUATOR

KIT WASHER
ONLY FOR GN-GB VALVES
KIT ACTUATOR
C0034406H FOR DN6-DN10-DN13-DN20-DN25-DN32
C0034306H FOR DN40-DN50

DA ACTUATORS KITS

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ACTUATORS SR
Basic Operating Details
• Port “A” Air to open (anti clockwise compressing spring)
• Port “B” Spring to close (clockwise)
• Air supply: 6 bar; maximum 7 bar
• Drive Medium = Air (Dry or lubricated); not corrosive Gas; light
hydraulic oil
• Temperature = Buna nitrile o’seals -40° to 80°C or -40° to 176° F
• Standard indicator position

SR ACTUATORS (spring return)

SR ACTUATORS TORQUE MOMENT

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KIT WASHER
ONLY FOR GN-GB VALVES
KIT ACTUATOR
C0034406H FOR DN6-DN10-DN13-DN20-DN25-DN32
C0034306H FOR DN40-DN50

SR ACTUATORS KITS

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J4C ELECTRIC ACTUATOR

Technical data Options
• Housing: Anticorrosive polyamide (lid & body) • J4C S20/S85 DPS 2015 digital positioner: 4-20mA, 0-20mA, 0-10V or
• Main external shaft: stainless steel 1-10V.
• External screws: stainless steel • J4C S20/S85 BSR 2015 emergency fail safe kit system by battery
• Gears: Steel and polyamide • Digital potentiometer: 1K, 5K or 10K.
• Visual position indicator: Polyamide • 3 position actuator: 0o-45o-90o or 0o-90o-180°
• Dome: Polycarbonate
• Adjustable internal cams: Polyamide
• Electric motor: 24VDS Brushless motor
• Insulation: Class B

VALVE WITH ELECTRICAL ACTUATORS

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J4C ELECTRIC ACTUATOR

Technical data All models options
• Housing: • DPS2005 digital positioner: 0÷20mA, 4÷20mA o 0÷10V
Body and cover: anticorrosive polyamide • Digital potenciometer kit: 1K, 5K and 10K
Main external shaft: stainless steel • BSR battery fail safe kit
• Fastening: stainless steel • 3 positions: 0° 45° 90° / 0° 90° 180°
• Gears: steel and polyamide
• Indicator: polyamide + glass filled
• Internal cams: polyamide + glass filled
• Electric motor: 24VDS Brushless motor
• Insulation: class B
• Service S4
• Duty range: 75%

VALVE WITH ELECTRICAL ACTUATORS

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KIT WASHER
ONLY FOR GN-GB VALVES
KIT ACTUATOR

ACTUATORS KITS

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MANUAL OVERRIDE

POSITION INDICATOR
VISUAL CONTROL OF OPERATION

VOLT FREE CONTACT PLUG

POWER SUPPLY PLUG

ISO MULTIFLANGE

AUTOMATIC - MANUAL LEVER

J4C 20/85 J4C 20/85

A B A B
J4C 20/85 J4C 20/85

A B A B

3 WIRES ON - OFF 2 WIRES ON - OFF

A = power supply plug A = power supply plug
A: VAC 3 WIRES (Grey plug) A: VDC 2 WIRES (Grey plug)
PIN 1 = Neutral + PIN 2 = Phase = Close PIN 2 = (+) Positive + PIN 3 = (-) Negative = Close
PIN 1 = Neutral + PIN 3 = Phase = Open PIN 2 = (-) Negative + PIN 3 = (+) Positive = Open
A: VDC 3 WIRES (Grey plug) B = Volt free contact plug
PIN 1 = (-) Negative + PIN 2 = Phase = Close PIN 1 / PIN 2 = Close
PIN 1 = (-) Negative + PIN 3 = Phase = Open PIN 1 / PIN 3 = Open
B = Volt free contact, plug
PIN 1 / PIN 2 = Close
PIN 1 / PIN 3 = Open

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IP

• Very compact limit switch box polyamide PA6

• Transparent polycarbonate cover with integrated large OPEN-COSED indicator (Optional 2D
indicator for L- or T-bores)
• Direct mounting without mounting bracket on actuators according to VDI/VDE 3845: Hole spacing:
80 x 30mm Shaft heights: 20
• Easy and time-saving fastening system
• Enclosure IP66 + IP67 according to DIN EN 60529 (tested by external test laboratory)
• Cable gland M20x1,5 black (for cable Ø 6-12mm)
• Sealings TPE and NBR, Screws AISI 304, Stainless steel Shaft AISI 303
• Application: Standard applications without explosive atmosphere.
1-2 mechanical switches
1-2 proximity sensors in V3 design
• Atex available on request

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IP

This mounting kit helps you to add a position feedback in form of a limit switch box to your manual
valve. The mounting kit includes the following parts:
• Upper part with F05 flange and hole spacing
80x30mm e.g. for i-box assembly
• Bottom part matching the ISO top flange of the valve (F03-F05)
• Drive screw (M4-M6-M8), length: 60mm
• Lock nut for height fixation
• All parts stainless steel AISI 304 or AISI 303

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EPP

• Compact and flexible limit switch box made of polyamide (PA6) with flat cover made of
polycarbonate (PC)
• Adjustable polyamide mounting bracket (PA6) reinforced with 30% fiber glass for simple assembly
on actuators according to VDI/VDE 3845:
Hole spacings: 80x30mm and 130x30mm
Shaft heights: 20 and 30mm
• Enclosure IP67 according to DIN EN 60529
• Cable gland M20x1,5 black (for cable Ø 6-12mm)
• Sealings EPDM and NBR, Screws AISI 304, Shaft polyamide PA6
• Application: Standard applications without explosive atmosphere.
1-4 mechanical switches or proximity sensors in V3 design,
1-3 slot type sensors,
1-2 cylindrical sensors Ø 8-18mm

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Technical features Connection

Producer switch CHERRY

Switch type D44X
Voltage 24-250V
Maximum current 10A (250V AC), 2,5A (24V
Contacts DC) Silber (Silver / Argento)
Temperature -25°C ... +80°C

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OSISWITCH METAL

• Ambient air temperature:

- operation: -25°C to +70°C - storage: -40°C to +70°C
• Vibration resistance: conforming to IEC 60068-2-6
• Shock resistance: conforming to IEC 60068-2-27
• Electric shock protection:
• Class II conforming to IEC 61140 and NF C 20-030 for XCKP and XCKT
• Class I conforming to IEC 61140 and NF C 20-030 for XCKD
• Degree of protection: IP66 and IP67 conforming to IEC 60529; IK4 conforming to EN50102 for
XCKP and XCKT, IK06 conforming to EN50102 for XCKD
• Repeat accuracy: 0,1mm on the tripping points, with 1 milion operating cycles for head with end
plunger
• Material: metal

OSISWITCH METAL

LIMIT SWITCH OSISWITCH METAL KITS

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STAINLESS STEEL KIT

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UNIVERSAL, XCKD METAL

XCKD with 1 cable entry XCKD with head for linear movement (plunger)
Conforming to CENELEC EN 50047 Mounting by the head or by the body

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UNIVERSAL, XCKD-COMPLETE UNITS WITH 1/2” NPT CABLE ENTRY

1. Form conforming to EN 50047, contact our customer service.

2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For any entry tapped for a PG 11 conduit thread, replace N12 in the catalog number G1. Examples: XCKD2110N12 becomes XCXD2110G11, ZCDEN12 becomes
ZCDEG11.

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UNIVERSAL, XCKD-COMPLETE UNITS WITH 1/2” NPT CABLE ENTRY

1. Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread.

2. 2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm
(0.17 in.) on 20 mm (0.79 in.) centers.
3. 2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
4. Mounting nut thickness 3.5 mm (0.14 in.)

UNIVERSAL, XCKD

1. For further details, contact our customer service.

2. Cannot be used on bodies: ZCD21, ZCP21, ZCT21, ZCD29, ZCP29, ZCD31, ZCP31, ZCD39, ZCP39,
ZCD2•M12, ZCP2•M12

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SEALS KITS-AB SEALS KITS-AE

SEALS KITS-AF SEALS KITS-CB

SEALS KITS-CE

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SEALS KITS-CF SEALS KITS-DB

SEALS KITS-DE SEALS KITS-DF

SEALS KITS-GB

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SEALS KITS-GE SEALS KITS-GF

SEALS KITS-KB SEALS KITS-KE

SEALS KITS-KF

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STEM BACK-UP ONLY

FOR DN 20/25

SEALS KITS-AB SEALS KITS-AE

SEALS KITS-AF SEALS KITS-CB

SEALS KITS-CE

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SEALS KITS-DE SEALS KITS-DF

SEALS KITS-GB

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FOR DN 20/25

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SEALS KITS-KB SEALS KITS-KE

SEALS KITS-KF

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SEALS KITS-AB

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SEALS KITS-AB

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SEALS KITS-CB

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SEALS KITS-CE SEALS KITS-KB

SEALS KITS-KE

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STEM BACK-UP
ONLY FOR DN
20/25/32/40/50

SEALS KITS-AB SEALS KITS-AE

SEALS KITS-CB SEALS KITS-CE

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SEALS KITS-GB SEALS KITS-GE

SEALS KITS-KB SEALS KITS-KE

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T E CH
MATERIALS

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RESISTENZA CHIMICA MATERIALS RESISTANCE

DEI MATERIALI AI FLUIDI TO FLUIDS
STORIA HISTORY
La scoperta dell’acciaio inossidabile si deve all’inglese Harry Brearly nel Stainless steel was discovered by the English Harry Brearly in 1913.
1913, sperimentando acciai per canne di armi da fuoco scoprì che un By experimenting steel for the construction of weapons pipes, he
provino di acciaio con il 13- 14% di cromo e con un tenore di carbonio discovered that a kind of steel with a percentage of 13%-14% of
relativamente alto che aveva preparato non arrugginiva quando era chrome and with a relatively high level of carbon did not rust even when
esposto all’atmosfera. Successivamente questa proprietà venne exposed to the atmosphere. Later on, this property was explained with
spiegata con la passivazione del cromo, che forma sulla superficie una the passivity of chrome, that creates on its surface an extremely thin,
pellicola di ossido estremamente sottile, continua e stabile; per questo continuous and stable oxide layer. For this reason stainless steel resists
l’acciaio inox resiste alla corrosione sia in ambiente umido che asciutto. to corrosion both in the humid and dry environment. Furthermore,
Non solo; gli acciai inox offrono anche molte proprietà secondarie che li stainless steel offers a wide variety of secondary properties that make it
rendono materiali di grande versatilità. a versatile material.

I successivi progressi della metallurgia fra gli anni ‘40 e ‘60 hanno The following progress in the field of metallurgy between the ‘40 and
ampliato il loro sviluppo e le loro applicazioni. Tuttora vengono ‘60 widened the range of uses and applications of stainless steel. It is
perfezionati e adattati alle richieste dei vari settori industriali, come il still improved and adapted to the requests of the different industrial
petrolifero/petrolchimico, minerario, energetico, nucleare ed alimentare. sectors, like the petrochemical, mining, energy, nuclear and food.

TIPI DI ACCIAIO INOSSIDABILE TYPES OF STAINLESS STEEL

Il termine acciaio inossidabile (o inox) indica genericamente gli acciai The term Stainless Steel indicates a high alloy steel containing chrome,
ad alta lega contenenti cromo, generalmente in quantità fra l’11 ed il generally in a 13 to 30% quantity. Other substances that increase
30%; altri leganti che aumentano la resistenza alla corrosione sono corrosion resistance are nickel, molybdenum, copper, titanium, and
nichel, molibdeno, rame, titanio e niobio: in ogni caso, perchè si possa niobium. In any case, to properly talk about stainless steel the total
parlare propriamente di acciaio, il totale degli elementi leganti non deve quantity of these elements should not exceed 50%.
superare il 50%. I componenti questa famiglia di acciai sono classificati These steel components are classified with reference to their
secondo la loro struttura microcristallina che deriva dalla loro diversa microcrystalline structure that comes from their different chemical
composizione chimica. composition.

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Tutti i dati si riferiscono ad una temperatura di 20°C e sono indicativi. Questi dati All the data refer to a temperature of 20°C and are not binding. These data represent the
corrispondono alla stato attuale delle nostre conoscenze, e hanno lo scopo di informare sui state of the art of our knoledge, and have the scope of giving information on our products
nostri prodotti e sulle possibili applicazioni. Non hanno, tuttavia, una garanzia legalmente and their possibles applications. These data have not a legally binding guarantee regarding
vincolante della resistenza chimica o l’idoneità per una specifica applicazione. Brevetti the chemical resistance and the suitability for a specific application. Standard tests are done
commerciali esistenti devono essere tenuti in considerazione.Test standard sono effettuati in a standard coditioned atmosphere 23/50 as stated in DIN 50014.
in atmosfera condizionata standard 23/50 secondo DIN 50014. Per applicazioni specifiche si For any specific applications we reccommand a practical test for the suitability.
raccomanda un test pratico per l’idoneità.
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RESISTENZA DEGLI O-RING O-RINGS RESISTANCE

AI FLUIDI TO FLUIDS
PRINCIPI GENERALI O-RINGS GENERAL PRINCIPLES (O-RINGS)
La semplice geometria è la principale caratteristica di un O-Ring che, The simple geometry is the main characteristic of an O-Ring which,
assieme alla scelta di un adeguato elastomero risulta un sistema in conjunction with proper elastomer selection results in a low cost,
di tenuta efficiente, a basso costo e facile da usare. I Materiali easy to use and efficient sealing system. Elastomeric materials, when
elastomerici, quando compressi, reagiscono come un fluido ad alta compressed, react like a high viscosity fluid which transmits applied
viscosità che trasmette la pressione applicata in ogni direzione; di stress in every direction; consequently, the O-Ring serves as a barrier,
conseguenza, l’O-Ring agisce da barriera, bloccando le perdite tra le blocking the leak paths between the sealing surfaces. Technical sealing
superfici delle guarnizioni. I sistemi di tenuta tecnici sono stati definiti has been defined by DIN Standards as follows:
dal DIN standard come segue: • “Static seal” - The sealing action created between two mating
• “Guarnizione statica”. Azione creata dalla guarnizione tra due surfaces with no leakage of liquid or minimal diffusion of gas;
corrispondenti superfici senza fuoriuscite di liquido o minima diffusione • “Dynamic seal” - The mating surfaces have relative movement with
di gas; minimal leakage of liquid (useful to protect the sealing efficiency, acting
• “Guarnizioni dinamiche”. Le superfici contrapposte hanno un as lubricant).
lieve movimento con una minima perdita di liquido (Che è utile per
mantenere l’efficienza della guarnizione, agendo da lubrificante). O-Rings offer several advantages over other sealing systems: simplicity
of construction, standardized seal dimensions, wide selection of
Gli O-Rings offrono diversi vantaggi rispetto altri sistemi di guarnizioni: materials, suitability for both static and dynamic applications, standard
semplicità di costruzione, ampia selezione di materiali, dimensioni dimensioning of glands, low cost due to high volume manufacturing.
standardizzate, adattabilità sia per applicazioni dinamiche che statiche, Sealing is always achieved through a positive compression or squeezing
dimensioni standard delle sedi, basso costo dovuto ad alte quantità di action, resulting in a deformation of the O-Ring cross-section. The
produzione. La tenuta è sempre raggiunta attraverso una compressione, most important sealing characteristic of an O-Ring is its resistance to
che risulta in una deformazione della sezione dell’O-Ring. La resistenza compression set or residual deformation.
alla compressione è la caratteristica più importante dell’O-Ring.

Temperatura di lavoro minima e massima Maximum and minimum admissible working

ammissibile per gli o-rings temperatures for o-rings

DETERMINAZIONE DEI GRUPPI DI MATERIALI DETERMINATION OF THE MATERIALS GROUP

NBR (Elastomero acrilonitrile butadiene): NBR (Acrylonitrile butadiene elastomer):
Grazie alla sua buona resistenza alla maggior parte degli oli e grassi su This material is the most often used in sealing technology because of
base di olio minerale, l’NBR è il materiale impiegato più spesso nella its good resistance to the majority of mineral oilbased oils and greases.
tecnologia delle tenute. Il campo di utilizzazione termica è normalmente Its normal temperature range is between -30°C and +100°C, with short
compreso tra -30°C e +100°C, per un breve tempo +130°C. Miscele periods at +130°C. Special NBR compounds can be used as low as
speciali di NBR sono utilizzabili fino a -55°C. Il contenuto di acrilonitrile -55°C. The acrylonitrile content may be between 18% and 50%. The
può essere compreso tra il 18% e 50%. I contenuti più frequenti most common proportion is 28% to 38%. As this proportion rises the
vanno dal 28% al 38%. Con l’aumentare del contenuto migliora la resistance to minerals oils and greases increases, but at the same time
resistenza agli oli e grassi minerali, ma contemporaneamente si the flexibility and low-temperature resistance reduces. The compression
riduce la flessibilità e con questo la resistenza alle basse temperature. set rises as the acrylonitrile content increases.
La deformazione residua a compressione aumenta col contenuto di
acrilonitrile.
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FKM (Elastomero fluorurato): FKM (Fluoroelastomer)

FKM si distingue per la sua elevata resistenza alla temperatura, alle FKM has an outstanding resistance to high temperatures, ozone,
intemperie, all’ozono ed alle sostanze chimiche. Il campo d’utilizzazione chemicals and weathering. The operating range is up to +200°C, and
termica arriva fino a +200°C, per breve tempo a +250°C. +250°C for brief periods. FKM is highly resistant to almost all synthetic
L’FKM è altamente resistente a quasi tutti i fluidi idraulici su base di olio hydraulic fluids and those based on mineral oils.
minerale e sintetico. Alcuni limiti per l’impiego si riscontrano nell’utilizzo FKM is less suitable for use in hot water, steam and at low
dell’FKM con acqua calda, vapore ed a basse temperature. A causa temperatures. Their low-temperature flexibility is only slight and their
della limitata flessibilità a freddo ed alla piccola resistenza all’acqua resistance to hot water and steam is moderate.
calda ed al vapore, per questo impiego si devono scegliere dei materiali Special materials should be selected for these applications.
speciali.

MVQ (Elastomero al silicone): MVQ (Silicone elastomer)

MVQ si distingue specialmente per il vasto campo termico di The principal feature of MQV is its wide temperature range. Its very
applicazione. Degli ulteriori vantaggi sono la flessibilità a freddo good low-temperature flexibility, good ozone resistance and good
molto buona, la resistenza all’ozono e le buone proprietà dielettriche. electrical properties are other advantages. Its gas permeability is not
La penetrabilità ai gas è peggiore di quella di altri elastomeri. La as good as that of other elastometers. Operating temperatures are
temperatura d’impiego è compresa tra -60°C e +200°C, per breve between -60°C and +200°C, up to +250°C for short periods.
tempo +250°C.

EPDM (Elastomero etilene-propilene): EPDM (Ethylene-propylene diene elastomer)

Gli elastomeri EPDM sono molto resistenti all’ozono, all’invecchiamento EPDM elastometers have a very good resistance to ozone, ageing and
ed alle intemperie. È molto buona anche la resistenza all’acqua fredda, weathering, also to water, hot water and steam. They are not resistant
calda e al vapore. Gli EPDM non resistono agli oli a grassi minerali. to mineral oils and greases. Their compatibility with chemicals is good.
Buona è la loro compatibilità con sostanze chimiche. La temperatura Operating temperatures are between -40°C and +160°C, up to +180°C
d’impiego è compresa tra -40°C e +160°C, per breve tempo fino a for short periods.
+180°C.

FFKM (Elastomero perfluorato) FFKM (Perfluorelastometer)

L’FFKM possiede la stessa resistenza chimica del RPTFE e le FFKM has almost the same chemical resistance as RPTFE, plus elastic
caratteristiche elastiche dell’elastomero fluorurato FKM. Si distingue properties of the fluoroelastometer FKM, and it also has outstanding
per un’elevata resistenza alla temperatura, all’ozono, alle intemperie resistance to high temperatures, ozone, weathering and ageing. The
ed all’invecchiamento. Il campo d’impiego termico arriva fino a range of service temperatures goes up to +315°C and +350°C for short
+315°C, per breve tempo fino a +350°C. Nel campo di temperature al periods. In the temperature range above +200°C FFKM has a very low
di sopra dei +200°C, l’FFMK evidenzia una deformazione residua alla and constant compression set.
compressione molto bassa e costante.

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I dati sono basati su prove condotte sotto condizioni differenti. Tuttavia nella maggior parte The information on the following pages is based on tests under various different conditions.
dei casi i valori sono stati determinati a temperatura ambiente e con un tempo d’azione di Many of the values have been determined at room temperature with a reaction time of 7
7 giorni (150 ore). In alcuni cas isingoli delle determinazioni discordanti tra il laboratorio days (150 hours). In individual cases observations may differ between laboratory and pratical
e la pratica sono del tutto possibili. A causa dei differenti parametri impiegati e della tests. Because of differences in conditions of use and the composition of fluids the data
composizione dei mezzi, questi dati sono solo indicativi. Per questa ragione non possiamo given are only guidelines and should not be taken as binding. For these reasons we cannot
assumenrci nessuna responsabilità per l’esattezza delle nostre raccomandazioni in singoli give any guarantees as to the correctness of our reccomendations in individual cases. If your
casi. Invitiamo ad interpellarci in condizioni di servizio eccezionali. operating conditions are unusual please feel free to discuss them with us.
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TENUTE SFERE BALL SEATS - MAIN MATERIALS

MATERIALI STANDARD & SPECIFICATIONS

Temperatura di lavoro minima e massima Maximum and minimum admissible working

ammissibile per le guarnizioni temperatures for seals ball

PA612 (Poliammide): PA612 (Polyamide):

I poliammidi sono dei materiali tecnoplastici utilizzati da Polyamides are well proven engineering polymers with
lungo tempo che presentano delle caratteristiche rilevanti, pur very interesting properties and a favourable price. They are
mantenendo un ottimo rapporto qualità/prezzo. Essi si distinguono characterized by high mechanical stability values combined with
per le loro ottime proprietà meccaniche unite ad una grande excellent impact strength. They have an above average wear rate.
resistenza agli urti. Il comportamento all’usura è superiore alla The different types of polyamides are distiguished by an
media. I differenti tipi di poliammidi sono contrassegnati da un international identification system based on the number of carbon
sistema di identificazione internazionale basato sul numero di atoms per monometer.
atomi di carbonio per monomero.
PEEK (Polyether etherketone):
PEEK (Polietereterchetone): Semi-finished products are based on polyether etherketone as the
I semilavorati PEEK sono a base di resina di polietereterchetone, raw material, a linear, aromatic polymer. It is an ideal material for
un polimero lineare aromatico. Questo materiale ideale per applications where high performance is demanded under extreme
applicazioni estremamente severe in termini di temperatura, di conditions with regard to temperature, chemicals, high powered
aggressione chimica, di resistenza alle radiazioni ad alta energia, radiation and non-flammable, etc.
ed infiammabilità.
POM (Polyoxymethylene):
POM (Poliossimetilene): A highly crystalline thermoplastic with special importance as a
Si tratta di un materiale termopastico fortemente cristallino, molto technical plastic. POM combines a high level of hardness and form
utilizzato come materiale tecnoplastico. Il POM unisce una grande stability with a high resistance to impact.
durezza ed una buona stabilità dimensionale ad una grande Accordingly, it’s a highly suitable for the construction of precision
resistenza agli urti, il che lo rende un materiale preferito per la machinery and apparatus.
costruzione di macchine e di apparecchi di precisione. Le sue It has remarkable sliding properties.
caratteristiche di scorrimento sono anche molto elevate.
PTFE (Polytetrafluoroethylene):
PTFE (Politetrafluoroetilene): Above the melting point of +327°C, PTFE changes into a gellike
Il politetrafluoroetilene è un polimero a struttura macromolecolare state. Its high viscosity excludes the possibility of thermoplastic
lineare derivato dalla polimerizzazione del tetrafluoroetilene. Al di processing by traditional methods, such as injection moulding and
sopra del suo punto di fusione a +327°C, il PTFE passa allo stato di screw extrusion.
gelificazione. La sua viscosità elevata non permette la lavorazione PTFE is cold extruded and subsequently sintered.
termoplastica secondo le tecniche tradizionali, come la stampa Due to its unique combination of outstanding characteristics, PTFE
ad iniezione e l’estrusione a vite. Il PTFE viene stampato a freddo can be called an engineered polymer of outstanding quality.
sotto pressione e quindi sinterizzato. Grazie alla sua combinazione
unica di eccezionali caratteristiche tecniche, il PTFE può essere
considerato come un materiale tecnoplastico di qualità superiore.
GEMPTFE and RPTFE:
GEMPTFE e l’RPTFE: GEMPTFE and RPTFE seals are made with the same procedure
Il GEMPTFE e l’RPTFE sono costruiti con lo stesso procedimento of PTFE, but the solution is provided by using special fillers; 25%
del PTFE ma viene caricato con una percentuale del 25%, of glass blue pigment for GEMPTFE and 25% carbongraphite for
rispettivamente, di vetro pigmentato blu e di carbongrafite che RPTFE that creates a major mechanical resistance.
determinano una maggiore resistenza meccanica.
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PROPRIETÀ FISICHE DEI MATERIALI PER USI TECNICI

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BALL SEATS
PHYSICAL PROPERTIES OF PLASTIC MATERIAL FOR TECHNICAL USE

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TENUTE SFERE
RESISTENZA CHIMICA

BALL SEATS
CHEMICAL RESISTANCE

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RESISTENZA CHIMICA AI FLUIDI CHEMICAL RESISTANCE TO FLUIDS

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Tutti i dati si riferiscono ad una temperatura di 20°C e sono indicativi.Questi dati All the data refer to a temperature of 20°C and are not binding. These data represent the
corrispondono alla stato attuale delle nostre conoscenze, e hanno lo scopo di informare sui state of the art of our knoledge, and have the scope of giving information on our products
nostri prodotti e sulle possibili applicazioni. Non hanno, tuttavia, una garanzia legalmente and their possibles applications. These data have not a legally binding guarantee regarding
vincolante della resistenza chimica o l’idoneità per una specifica applicazione. Brevetti the chemical resistance and the suitability for a specific application. Standard tests are done
commerciali esistenti devono essere tenuti in considerazione.Test standard sono effettuati in in a standard coditioned atmosphere 23/50 as stated in DIN 50014.
atmosfera condizionata standard 23/50 secondo DIN 50014. Per applicazioni specifiche si For any specific applications we reccommand a practical test for the suitability.
raccomanda un test pratico per l’idoneità.
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PRESSIONI MASSIME SEATS MAXIMUM PRESSURE

DELLE TENUTE

DIAGRAMMA PRESSIONE PRESSURE-TEMPERATURE

TEMPERATURA CHART

z z z z
zz °° z °° zz °° z °° zz °° z °°
z °° z °° z °° z °° z °° z °°

NOTE: NOTES:
I valori espressi nella tabella sono indicativi. Ad ogni tipo di valvola The values reported in the chart are just guidelines and should not be
deve essere abbinato il rating di temperatura e pressione in rapporto taken as compulsory. Every valve should be associated with the
alla dimensione del foro di passaggio fluido e al materiale del corpo, pressure/temperature rating in accordance with the dimension of the
sfera, stelo. Le valvole a sfera in acciaio al carbonio sono adatte per bore, the body material, the ball and the stem. Carbon steel valves are
basse temperature sino a –20°C, quelle in acciaio inox (316L) sino a suitable for low temperature untill -20°C while the stainless steel ones
–40°C. Per applicazioni al di sotto di queste temperature è necessario (316L) are suitable untill -40°C. For any other use of the valves below
impiegare altri materiali. these temperatures we suggest to employ a different material.
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CALCOLO DEL FLUSSO LIQUIDS FLOW

PER I LIQUIDI CALCULATION
Il coefficiente di flusso (CV) è una formula utilizzata per determinare The coefficient of flow (CV) is a formula which is used to determine a
il flusso di una valvola sotto diverse condizioni. Il CV è così utile per valve’s flows under various conditions and is thus useful for selecting
selezionare la corretta valvola per ogni applicazione. Per il liquido il CV the correct valve for a flow application. For liquids, CV expresses the
esprime il flusso in galloni per minuto di acqua a 60°F (15.6°C) con una flow in gallons for minute of 60°F (15.6°C) water with a pressure
caduta di pressione attraverso la valvola di 1 psi. Siccome i gas sono drop across the valve of 1 psi. because gases are compressible fluids,
fluidi the formula is altered to accommodate changes in density. Valve
comprimibili, la formula viene alterata per rispondere ai cambiamenti di specification list a
densità. Un singolo valore di CV è inserito per ogni valvola e rappresenta single CV value for each valve model which represent the CV value at
il valore del CV in posizione di piena apertura. full open.

COEFFICIENTE DI PORTATA CAPACITY COEFFICIENT

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DETERMINAZIONE DIAMETRI DETERMINATION

NOMINALI OF THE NOMINAL DIAMETER

Diagramma per la determinazione del diametro nominale

Diagram for the determination of the nominal diameter

Suggeriamo l’utilizzo del seguente livello d’olio come linea guida: We recommend to use the following oil rate as guide line:

Tubi d’aspirazione: 0.5…0.8 m/sec Suction pipes: 0.5…0.8 m/sec

Tubi di ritorno: 2…4 m/sec Return pipes: 2…4 m/sec
Pressione tubi superiore a 10MPa: 2…4 m/sec Pressure pipes up to 10 MPa: 2…4 m/sec
Pressione tubi superiore a 50MPa: 3. . .12 m/sec Pressure pipes up to 50 MPa: 3. . .12 m/sec

Questo diagramma costituisce una guida per determinare il diametro This diagram provides a guide for the determination of the nominal
nominale (DN) diameter (DN)

ESEMPIO 1: EXAMPLE 1:
alla velocità V = 8m/sec A velocity v = 8 m/sec
e alla portata di Q = 150 l/min scelta and a flow rate of Q = 150 l/min have been selected.
collegando sulle scale laterali i due valori si può ottenere The straight line linking these two values
sulla scala centrale la dimensione del diametro nominale equivalente on the outer scales intersects the nominal diameter DN20
(come es. DN20) on the middle scale.

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TABELLA DI CONVERSIONE °F/°C CONVERSION TABLE °F/°C

General Formula:
The central column represents the
temperature in °C or in °F. The equivalent
temperature in °C or in °F is in the right or
left column.
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MOMENTI TORCENTI TORQUE MOMENT

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TABELLA DI CONVERSIONE SIMBOLI SYMBOL CONVERSION TABLE

La tabella mostra aggiornamenti e valori risultati dai test alle valvole in The charts show updates and values rendered during the valves test
situazioni standard. Temperatura 18 gradi - fluido acqua emulsionata. in standard situations. Temperature 18 degrees - fluid water with
Gli aggiornamenti si riferiscono al momento di torsione delle valvole. emulsion. The updates refers to the twirling moment of the valves.

Pressioni e tempi sono i seguenti: Pressure and time are the followings:
0 ore senza pressione (fire test) 0 hours without pressure (fire test)
0 ore (secondo test) 0 hours (second test)
2 ore in pressione (terzo test) 2 hours in pressure (third test)
48 ore in pressione (quarto test). 48 hours in pressure (fourth test).

WEIGHTS AND MEASURES APPROXIMATE CONVERSIONS FROM METRIC MEASURES

APPROXIMATE LIQUID AND DRY MEASURE EQUIVALENCIES

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WORKBOOK FEATURES
MAINTENANCE, CONSERVATION, REMOVAL AND ISTRUCTIONS FOR USE

INTRODUCTION
GEMELS produces a broad range of ball valves to meet a huge variety of applications. The painstaking selection of the materials used, together
with accurate valve assembly and testing, make each valve specific to a given use, without the need for further intervention or maintenance. We
recommend contacting Gemels direct in the event of malfunctions or incorrect use of the valves: Gemels undertakes to replace any damaged parts
and then carry out the acceptance tests. Gemels cannot be held liable for any losses due to valves repaired by third parties.

GEMELS VALVE CHARACTERISTICS

Gemels valves are built in accordance with the following standards and specifications:
BS 5351 ASME B16.34 regarding the dimensions
ASTM regarding the materials
API 598-B16.34-API 602 regarding testing
FIAT AUTO 9.57405 regarding material protection
ATEX 94/9/CE

ACCEPTABLE FLUIDS
Gemels valves are used in plant containing fluids belonging to Group 2 of article 9 of European Directive 97/23 EC PED. Valves can, however, be built
to
withstand easily flammable fluids (gas, petrol, oil) and corrosive fluids (paints) belonging to Group 1 of the same Directive when specifically
requested, but only once the Customer has provided Gemels with full details of its needs. Valves installed in corrosive environments or that handle
corrosive fluids must be controlled at regular intervals of 12 months to check the thickness of the body and plug. Once the thickness drops to the
minimum thickness allowed under the relevant standards, the valve must be replaced. Gemels cannot be held liable for any damage to property or
injury to people or animals as a result of improper use of the product.

WORKING TEMPERATURE
Gemels standard valves are used at allowed temperatures in accordance with material, but for applications outside the field showed in the table,
please contact Gemels s.r.l. The materials subjected to unbearable temperatures than their own specific qualities can cause irreparable damages!

PERMISSIBLE MINIMUM AND MAXIMUM VALUES OF GEMELS VALVES

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MAINTENANCE, CONSERVATION, REMOVAL AND ISTRUCTIONS FOR USE

MATERIALS USED
Standard valves (type GE- GP GK GH) are made from high-speed materials, such as 11SMnPb37 (avp), working at room temperature; materials like
A105-LF2-AISI 303-304-316 that can withstand even higher temperatures are used for valves type GB-GM GR GV and special valves.

APPLICATION

DIMENSION PRESSURE TREATMENT

BEST SOLUTION

TEMPERATURE FLUID CERTIFICATION

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MAINTENANCE, CONSERVATION, REMOVAL AND ISTRUCTIONS FOR USE

INSTALLATION AND USE

Ball valves with threaded ends are installed on the line in the following way.

• Make sure you remove the Never use these valves as

protection at the ends (this pressure regulators! Installers:
protection should only be removed All personnel responsible
at the very last minute before for fitting the valves must have all
installation, as they prevent foreign the necessary professional
bodies entering the valve). Check qualifications and training and,
that the threading on the fitting is in addition, must read the user
clean and not damaged in any way. and safety manuals beforehand.
They must make sure:
• When tightening on the pipe,
never hold the valve by the • Never to install the valves on
open/close lever, but use a wrench lines that work at temperatures
on the plug hexagon. below or above the allowed limits.

• Never use thread locking

permanent on the ends of the
valves during installation,
as these will immediately inhibit
• The valves can be installed in all the valve functions.
anyposition: at an angle, vertical or Gemels recommend thread
horizontal. They can be operated sealant for all valves.
by hand or using an actuator.

• Turn the open/close lever by 90°

until it reaches it limit stop to open
or close the valve by hand.
• Never use the valves without
• The valve is OPEN authorisation in plant handling
when the lever is longitudinal the so-called “harmful” fluids
(parallel to the line). (i.e. not specified in the above
standards).

• Never attempt to assemble or

• The valve is CLOSED change the valves when the line is
when the lever is perpendicular pressurised.
(at right-angles to the line).
• Never exceed the max working
pressure indicated on the valves.

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WORKBOOK FEATURES
MAINTENANCE, CONSERVATION, REMOVAL AND ISTRUCTIONS FOR USE

CONSERVATION

The valves are delivered in a packing that, if are not used in a short time, must be stocked in a cool place and lifted from the ground. In case this is
not possible, check periodically the valves both in the leakage points (attachment stem) and in all the painted surface where a beginning of corrosion
could begin because of environmental factors. Protect each six months with a light layer of protective oil the ball valves.

DEVICES NECESSARY FOR CONSERVATION

The goal of the workbook is that of helping the user in conservation and intact maintenance of Gemels products.
All the valves of this workbook are covered with suited galvanic treatments so they do not need possible covers or protective treatments for their
conservation. In spite of all that GEMELS recommends to take some simple devices for long storage stops.

1) Ensure that the material is in a cool place and far from sources of heat.
2) Keep it off from direct sunlight and continue sources of heat.
3) Do not stock the valves in places with a high concentration of abrasive dusts.
4) Ensure that the protective plastic plugs are not being taken off.
In case of contact with water or humidity dry and possibly oil the interested parts.
According to our salt mist accelarated corrosion tests in accordance with ASTM B 117, concerning some samples of valves in carbon steel with a
cycle of galvanisation and passivation we can state as follows:

50 exposure hours no corrosion point

100 exposure hours 2-3 white oxyde points
150 exposure hours 3-4 red oxyde points

NB. For the points 1,2,3,5 in case of impossibility to respect such devices, the damage caused will be limited and at external esthetique surface, and
in any case it would not cause technical damages or would damage the functioning of the valve itself.
For any damages or particular valve storage exposures Gemels can be contacted in order to show you the best appropriate solution to your case.

REMOVAL
At the end of their lifetime the valves have to be removed, in accordance with legislation in force about industrial waste removal.
All the components of the valve can be recycled, but the seals even if they are not toxic and noxious.

Gemels cannot be considered responsible in any case for accidents or damages caused by the incorrect use of
the valves and of their features, by non authorized personnel, not appropriately educated, by non-observance
even partial of the rules and procedures operation containing in the workbook.

These instructions must accompany the product to which they refer.

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WORKBOOK FEATURES
MAINTENANCE, CONSERVATION, REMOVAL AND ISTRUCTIONS FOR USE

VALVE MARKING
The valves must be marked in accordance with design rules helping the fitter to have more information.
For the materials the marking must be done in accordance with GEMELS internal code that I represent as follows:

STANDARD PRINT CE STANDARD PRINT

MARKING DETAIL 1111AB DETAIL

GE2 = TYPE OF VALVE 1 = BODY MATERIAL
G1/4 = END 1 = ADAPTER MATERIAL
O/Z = HEAT 1 = BALL MATERIAL
DN6 = Ø INTERNAL 1 = STEM MATERIAL
PN500 = PRESSURE A = SEALS MATERIAL
111AB = MATERIAL B = O-RING MATERIAL
L/D = DATE

CLASSIFICATION MATERIAL CLASSIFICATION SEAL MATERIAL

1 = 1,0737 - FE37 A = POM
2 = A105 – FE42 B = NBR
3 = AISI 303 C = PTFE
4 = 316L D = PEEK
5 = AISI420 E = FKM
6 = AISI304 F = EPDM
L = LF2 G = PA612
K = GEMPTFE
I = KARLEZ
L = MVQ(SILICON)
M = METAL TO METAL

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